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Mercury 40 (3 CYL.) (0G760300 THRU 0T979999) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 40 (3 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 40 (3 CYL.) Accessories:

Mercury 40 (3 CYL.) Accessories Diagram
Position No. Part Name OEM Number Supersedes
- CHARGING KIT, Battery 62351A10
- ANTI-ICING KIT, Carburetor 828155A7
- CONVERSION KIT, Cowl Mounted Start Button 87-825294A2
- DIODE ASSEMBLY, Dual Engine 812497A2
- CONVERSION KIT, Starter Motor 50-822462A4
- MOUNTING KIT, Engine, Clamp Screw Mounting 812432T5
- EXTENSION KIT, (22.5) Comment: (Black) 824072A3
- FLUSHING ATTACHMENT 44357Q2
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) 32-877680Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only)
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (Original Equipment) 32-877680Q8
- HORSEPOWER RESTRICTOR KIT, 40 TO 35 HP - Electric Models 827387A2
- HORSEPOWER RESTRICTOR KIT, 40 TO 35 HP - Manual Models 827606A2
- KEY SWITCH KIT, Remote Ignition 15000A7
- SWITCH/LANYARD KIT 87-19674Q2
- REGULATOR KIT, Lighting 95845A5
- MERCATHODE KIT 88334A2
- SWITCH ASSEMBLY 87-813960A4
- SENDER KIT, Power Trim 822573A12 822573A11
- POWER TRIM KIT 822344A11 822344A 6
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
- ATTACHING KIT, Remote Control 826557A1
- HARNESS KIT, Remote Control And Enrichener 84-824477A3
- BRACKET ASSEMBLY, Steering 822465A1
- BRACKET ASSEMBLY, Steering Comment: (Without Carrying Handle) 816667A2
- TILLER HANDLE KIT 821455T8
0 CARRYING HANDLE 43393A1
0 DIODE ASSEMBLY (Dual Engine) 812497A2
0 CONVERSION KIT, Starter Motor 50-822462A06 50-822462A 5
0 FLUSHING ATTACHMENT 44357Q2
0 HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) 32-877680Q8
0 HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect)
0 HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q8
0 HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only)
0 HOSE ASSEMBLY, Fuel (12 Feet) Comment: No Fittings 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 No Fittings
0 HORSE POWER RESTRICTOR KIT Comment: (Black 50) 815548A8
0 KEY SWITCH KIT, Remote Ignition 15000A7
0 SWITCH/LANYARD KIT 87-19674Q2
0 MERCATHODE KIT 88334A2
0 SWITCH KIT, Trim (10.00 Feet) (With Or Without Tiller) 87-18286A18
0 TILLER HANDLE KIT Comment: (Black) 828813A29 828813A 6 (Black)
0 VISUAL WARNING SYSTEM (Low Oil/Overheat) 17334A2
0 REGULATOR KIT, Voltage 88825A6

Attenuator Plate

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Below is the parts list for Mercury 40 (3 CYL.) Attenuator Plate:

Mercury 40 (3 CYL.) Attenuator Plate Diagram
Position No. Part Name OEM Number Supersedes
1 ATTENUATOR, Sound 828164
2 SCREW, (M6 x 16) 10-40019127
3 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
4 CAP 19-815784 22-14685
5 BRACKET 828928
6 SEAL 26-812889
7 BRACKET 828927
8 SCREW, (M8 x 100) 10-4000363
9 ARM ASSEMBLY 11399A1
10 ROLLER 67748
11 SCREW, (M5 x 6) 10-40056103
12 WASHER, (.203 x .500 x .032) 12-8M0204666
13 HOSE, (.187) (26.00 Inches Bulk) (4-1/4 Inch) Comment: (Manual) 32-9912878
13 HOSE, (.187) (26.00 Inches Bulk) (4-1/4 Inch) Comment: (Electric) 32-9912878
14 HOSE, (.187) (26.00 Inches Bulk) (3 Inch) Comment: (Electric) 32-9912878
15 FITTING TEE Comment: (Electric) 22-830285
16 HOSE, (.187) (26.00 Inches Bulk) (1 Inch) Comment: (Electric) 32-9912878
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 GASKET, Flange 27-8144461
19 LINK, Throttle 825204T03 825204 3
20 DECAL, Warning, High Voltage Comment: (Manual) 37-8272822
21 NOT SOLD SEPARATE Comment: (Decal-Caution) NSS
22 NOT SOLD SEPARATE Comment: (Decal-Caution in Gear Idle) (Electric) NSS
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97

Bottom Cowl

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Below is the parts list for Mercury 40 (3 CYL.) Bottom Cowl:

Mercury 40 (3 CYL.) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 SPRING, Detent 24-824992
2 SPRING, Backing 24-824993
3 SPRING, Plate 824994
4 SCREW, (M5 x 14) 10-82191916
5 STRAP 8280471
6 SCREW, (M6 x 16) Stainless Steel 10-4006731
7 CLAMP, Horizontal Shift Shaft 8M0039049 822008, 822008 1
8 SCREW, (M6 x 30) Stainless Steel 10-40011130
9 SWITCH 87-8M0052927 87-813960A 3
10 SCREW, (M3.5 x 20) Stainless Steel 10-88075020
11 PLATE, Switch 824923
12 HARNESS ASSEMBLY 84-852375A4
13 CAP, Intermediate Lever 8M0036802 822469
14 SCREW, (M6 x 16) Stainless Steel 10-4006731
15 BUSHING 23-26954
16 LEVER, Intermediate 8M0041741 822467 1
17 INSERT 42927
18 PIN 17-8224561
19 BUSHING 23-26954
20 BUSHING 23-48475
21 RETAINER, Cable 822459
22 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
23 NUT, (M6) Stainless Steel 11-401386
24 NUT, (M6) Stainless Steel 11-401386
25 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
26 SHIFT LINK 822470
27 BUSHING 23-48475
28 SHIFT SHAFT, Horizontal, Horizontal 821483A6
29 LEVER, Interlock Actuating 821487
30 COTTER PIN 18-26811
31 SCREW, (#10-16 x .380), Self Tap 10-878607 10-817626
32 CABLE ASSEMBLY, Black (7.50 Inch) 84-88807A28
33 SHIFT ROD 8M0037997 825175 1
34 COTTER PIN 18-210711
35 PIN, Shfit Rod 17-8251851
36 LOCKWASHER 13-827418 13-826793
37 LEVER, Shift 822011
38 WAVE WASHER 13-825273
39 SCREW, (M5 x 16) Stainless Steel 10-40011107
40 LATCH 98889
41 CUP 39519
42 DRIVE SCREW 10-42975
43 SEAL 822423002 822423 1
44 GROMMET Comment: (Export -Greenland) 25-828249
45 PLUG, Stop Switch 19-17230
46 RETAINER, Brass, Switch 8M0032846 12044 1
47 SWITCH, Stop 87-11083A31
48 LANYARD ASSEMBLY, Stop Switch 15920Q54
49 GROMMET 25-16226
50 SEAL, Throttle Cable 822424001 822424
51 SEAL, Throttle Cable 19-823874001 19-823874
52 BOTTOM COWL 4010-821511T1
53 PLUG, Shift Lever 19-824076001 19-824076
54 SHIFT HANDLE 821490T 821490
55 GROMMET 25-8M0179867
55 GROMMET Comment: (Split-Power Trim) 25-19565002
56 PLUG, Warning Alarm 19-824473
57 SEAL, Warning Alarm 823572001 823572
58 ALARM ASSEMBLY, Audio Warning 84-8M0210763
59 WASHER 12-8M0214930
60 SCREW, (M5 x 12) 10-82239312
61 SWITCH ASSEMBLY Comment: (Power Trim) 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim)
62 PLUG, Male 13541
63 PLUG, Trim Switch 812830T01 812830 1
64 RETAINER 8M0032848 812443 1
65 SCREW, (#10-16 x .500) 10-878608 10-812832
66 SCREW, (M5 x 16) Stainless Steel, Interlock Cable 10-40011107
67 SCREW, (M6 x 16) 10-1993716
68 CAM, Latch 822425
69 WASHER, Wave 13-12134
70 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
71 FITTING 22-813613
72 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
73 HOSE, (15.00 Inches) 32-7568058
74 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
75 LEVER, Cowl Latch 823573F1
76 SCREW, (M6 x 25) Stainless Steel 10-40011129
77 BUSHING 23-822003
78 GROMMET 25-822002
1 SPRING, Detent 24-824992
2 SPRING, Backing 24-824993
3 SPRING, Plate 824994
4 SCREW, (M5 x 14) 10-82191916
5 STRAP 8280471
6 SCREW, (M6 x 16) 10-4006731
7 CLAMP 8M0039049 822008, 822008 1
8 SCREW, (M6 x 30) Stainless Steel 10-40011130
9 SWITCH Comment: (Electric Handle) 87-8M0052927 87-813960A 3 (Electric Handle)
10 SCREW, (M3 x 20) Comment: (Electric Handle) 10-88075020
11 PLATE Comment: (Electric Handle) 824923
12 HARNESS ASSEMBLY Comment: (Electric Handle) 84-824934A3
13 CAP Comment: (Non-Handle) 8M0036802 822469 (Non-Handle)
14 SCREW, (M6 x 16) Comment: (Non-Handle) 10-4006731
15 LEVER Comment: (Non-Handle) 8M0041741 822467 1 (Non-Handle)
16 INSERT Comment: (Non-Handle) 42927
17 PIN Comment: (Non-Handle) 17-8224561
18 BUSHING Comment: (Non-Handle) 23-26954
19 BUSHING Comment: (Non-Handle) 23-48475
20 RETAINER Comment: (Non-Handle) 822459
21 NUT, (M6) Stainless Steel Comment: (Non-Handle) 11-401386
22 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Non-Handle) 12-69056
23 LINK, Shift Comment: (Non-Handle) 8224701
24 BUSHING Comment: (Non-Handle) 23-48475
25 LATCH Comment: (Non-Handle) 98889
26 CUP Comment: (Non-Handle) 39519
27 SHIFT SHAFT, Horizontal 821483A6
28 LEVER, Interlock Actuating Comment: (Manual) 821487
29 SCREW, (#10-16 x .375) 10-878607 10-817626
30 CABLE ASSEMBLY (Black-7 1/2 Inch) 84-88807A28
31 SHIFT ROD Comment: (Handle) 8M0037997 825175 1 (Handle)
32 COTTER PIN Comment: (Handle) 18-210711
33 PIN Comment: (Handle) 17-8251851
34 LOCKWASHER Comment: (Handle) 13-827418 13-826793 (Handle)
35 LEVER, Shift Comment: (Handle) 822011
36 WAVE WASHER Comment: (Handle) 13-825273
37 SCREW, (M5 x 16) Stainless Steel Comment: (Handle) 10-40011107
38 DRIVE SCREW 10-42975
39 GROMMET 25-828462001 25-828462
40 PLUG 19-17230
41 SEAL Comment: (Handle) 822424001 822424 (Handle)
42 SEAL, Throttle Cable Comment: (Non-Handle) 19-823874001 19-823874 (Non-Handle)
43 BOTTOM COWL Comment: (Black) 4023-828165A1
44 CHECK VALVE ASSEMBLY, Drain 21-817519A1
45 GROMMET Comment: (Split-Power Trim) 25-19565002
45 GROMMET Comment: (Non Power Trim) 25-8M0179867
46 PLUG Comment: (Non-Handle) 19-824076001 19-824076 (Non-Handle)
47 HANDLE Comment: (Manual Handle) 8214901
48 SEAL Comment: (Manual Handle) 823572001 823572 (Manual Handle)
49 ALARM ASSEMBLY, Audio Warning Comment: (Manual Handle) 84-8M0210763
50 WASHER Comment: (Manual Handle) 12-8M0214930
51 SCREW, (M5 x 12) Comment: (Manual Handle) 10-82239312
52 SCREW, (M5 x 16) Stainless Steel Comment: (Manual Handle) 10-40011107
53 SWITCH ASSEMBLY Comment: (Power Trim) 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim)
54 PLUG, Trim Switch Comment: (Non Power Trim) 812830T01 812830 1 (Non Power Trim)
55 RETAINER 8M0032848 812443 1
56 SCREW, (M6 x 16) 10-1993716
57 CAM, Latch 828464
58 WASHER, Wave 13-12134
59 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
60 FITTING 22-813613
61 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
62 HOSE, (15.00 Inches) 32-7568058
63 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
64 LEVER, Cowl Latch 823573F1
65 SCREW, (M6 x 25) Stainless Steel 10-40011129
66 BUSHING 23-822003
67 GROMMET 25-822002
68 PLUG, Warning Alarm Comment: (Electric) 19-824473
69 SCREW, (#10-16 x .500) 10-878608 10-812832
70 BUMPER 8M0043169 828465
71 LATCH, Front 828463
72 SCREW, (M4 x 16) 10-4001987
73 GROMMET 25-16226

Carburetor

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Below is the parts list for Mercury 40 (3 CYL.) Carburetor:

Mercury 40 (3 CYL.) Carburetor Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR, (WME 66) Comment: (Manual - 40) 3301-821383T17 3301-821383T 3 (Manual - 40)
1 CARBURETOR, (WME 67) Comment: (Electric - 40) 3301-821383T18 3301-821383T 4 (Electric - 40)
1 CARBURETOR, (WME 63) Comment: (Manual - 30) 3301-823799A44 3301-823799T10, 3301-823799A10, 3301-823799A 4 (Manual - 30)
1 CARBURETOR, (WME 64) Comment: (Electric 30) 3301-823799T38 3301-823799T11, 3301-823799A11, 3301-823799A 5 (Electric 30)
1 CARBURETOR KIT Comment: (Electric 30) 3301-823799A43
1 CARBURETOR, (WME 97) Comment: (Electric 30) 3301-823799T38 3301-823799T11, 3301-823799A11, 3301-823799A 5 (Electric 30)
1 CARBURETOR KIT Comment: (Manual 40) 3301-821383A19
1 CARBURETOR, (WME 98) Comment: (Manual 40) 3301-821383T17 3301-821383T 3 (Manual 40)
1 CARBURETOR KIT Comment: (Electric 40) 3301-821383A20
1 CARBURETOR, (WME 99) Comment: (Electric 40) 3301-821383T18 3301-821383T 4 (Electric 40)
2 NOT SOLD SEPARATE, Retaining Ring NSS
3 LEVER, Oil Pump Comment: (Electric) 1395-8113521
4 SCREW, Lever Retainer 1395-8086121
5 VALVE, Throttle 1395-8236371
6 NOT SOLD SEPARATE, Screw-Throttle Valve NSS
7 GASKET, Flange 27-8144461
8 NOT SOLD SEPARATE, Gasket-Cover Plate NSS
9 COVER PLATE 1395-811221
10 SCREW, Cover Plate 1395-811220
11 NOT SOLD SEPARATE, Spring-Idle Needle NSS
12 NOT SOLD SEPARATE, Idle Needle NSS
13 LEVER 1395-808746
14 BUSHING, Throttle Shaft 1395-8087431
15 NOT SOLD SEPARATE, Spring-Throttle Return NSS
16 SHAFT, Throttle Comment: (Electric) 1395-8236331
17 SHAFT, Throttle Comment: (Manual) 1395-8236323
18 SCREW 1395-823634
19 SCREW, Idle Speed 1395-8087392
20 NOT SOLD SEPARATE, Fitting Comment: (Electric) NSS
21 NOT SOLD SEPARATE, Fitting Comment: (Manual) NSS
22 VALVE, Inlet Needle 10-95951
23 GASKET 1395-808738
24 NOT SOLD SEPARATE, Float Shaft NSS
25 FLOAT 1395-9594
26 NOT SOLD SEPARATE, Gasket-Fuel Bowl NSS
27 BOWL, Fuel Comment: (Manual) 1395-811695 1395-811217 (Manual)
27 BOWL, Fuel Comment: (Electric) 1395-811693 1395-9590 (Electric)
28 NOT SOLD SEPARATE, Fitting (Part of 1395-811695) Comment: (Manual) NSS
29 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
30 JET, Main Fuel (.066) Comment: (.066 - 40 H.P.) 1399-4215
30 JET, Main (.054) Comment: (.054 - 30 H.P.) 1399-5225
31 PLUG KIT 1395-811694 1395-9596 1
32 SEAL Comment: (Consists of 4 Seals) 1395-802731
33 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
34 COVER, Carburetor 823587T02 823587A 2
35 CAP 19-815784 22-14685
36 SCREW, (M8 x 100) 10-4000363
37 PLATE, Carburetor 8235862
38 ROLLER 67748
39 NOT SOLD SEPARATE, Decal-Caution-Airbox NSS
- REPAIR KIT, Carburetor 1395-8236354
- GASKET SET, Carburetor 1395-8112231
- GASKET SET 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311
1 CARBURETOR, (WME 53-1), Top Comment: (Electric 40) 3301-823799T34 3301-823799T 7 (Electric 40)
1 CARBURETOR, (WME 53-2), Center Comment: (Electric 40) 3301-823799T35 3301-823799T 8 (Electric 40)
1 CARBURETOR, (WME 53-3), Bottom Comment: (Electric 40) 3301-823799T36 3301-823799T 9 (Electric 40)
1 CARBURETOR, (WME 92-1), Top Comment: (Electric) 3301-823799T34 3301-823799T 7 (Electric)
1 CARBURETOR, (WME 92-2), Center Comment: (Electric) 3301-823799T35 3301-823799T 8 (Electric)
1 CARBURETOR, (WME 92-3), Bottom Comment: (Electric) 3301-823799T36 3301-823799T 9 (Electric)
1 CARBURETOR, (WME 69-1), Top Comment: (Manual 40) 3301-823799T31 3301-823799T13, 3301-823799A13 (Manual 40)
1 CARBURETOR, (WME 69-2), Center Comment: (Manual 40) 3301-823799T32 3301-823799T14, 3301-823799A14 (Manual 40)
1 CARBURETOR, (WME 69-3), Bottom Comment: (Manual 40) 3301-823799A33 3301-823799T33, 3301-823799T15, 3301-823799A15 (Manual 40)
1 CARBURETOR, (WME 91-1), Top Comment: (Manual) 3301-823799T31 3301-823799T13, 3301-823799A13 (Manual)
1 CARBURETOR, (WME 91-2), Center Comment: (Manual) 3301-823799T32 3301-823799T14, 3301-823799A14 (Manual)
1 CARBURETOR, (WME 91-3), Bottom Comment: (Manual) 3301-823799A33 3301-823799T33, 3301-823799T15, 3301-823799A15 (Manual)
1 CARBURETOR, (WME 68-1), Top Comment: (50) 3301-824902T28 3301-824902T16, 3301-824902A16 (50)
1 CARBURETOR, (WME 68-2), Center Comment: (50) 3301-824902T29 3301-824902T17, 3301-824902A17 (50)
1 CARBURETOR, (WME 68-3), Bottom Comment: (50) 3301-824902T30 3301-824902T18, 3301-824902A18 (50)
1 CARBURETOR, (WME 93-1), Top Comment: (Electric) 3301-824902T28 3301-824902T16, 3301-824902A16 (Electric)
1 CARBURETOR, (WME 93-2), Center Comment: (Electric) 3301-824902T29 3301-824902T17, 3301-824902A17 (Electric)
1 CARBURETOR, (WME 93-3), Bottom Comment: (Electric) 3301-824902T30 3301-824902T18, 3301-824902A18 (Electric)
2 SHAFT, Throttle, Top Comment: (WME-53/68/92/93) 1395-823632
3 SHAFT, Throttle, Center Comment: (WME-53/68/92/93) 1395-823633
4 SHAFT, Throttle, Bottom Comment: (WME-53/68/92/93) 1395-823636
2 SHAFT, Throttle, Top/Bottom Comment: (WME-69/91) 1395-823632
3 SHAFT, Throttle, Center Comment: (WME-69/91) 1395-823633
5 SCREW, Top/Bottom 1395-823634
6 NOT SOLD SEPARATE Comment: (Spring-Throttle Return) NSS
7 NOT SOLD SEPARATE Comment: (Idle Needle) NSS
8 NOT SOLD SEPARATE Comment: (Spring-Idle Needle) NSS
9 NOT SOLD SEPARATE Comment: (Gasket-Cover Plate) NSS
10 COVER PLATE 1395-811221
11 SCREW, Cover Plate 1395-811220
12 GASKET, Flange 27-8144461
13 LEVER, Oil Pump, Bottom Comment: (WME-53/68/92/93) 1395-8113522
14 SCREW, Lever Retainer, Bottom Comment: (WME-53/68/92/93) 1395-8086121
15 SCREW, Throttle Valve 10-F10155
16 VALVE, Throttle 1395-97245
17 NOT SOLD SEPARATE Comment: (Retaining Ring) NSS
18 SHAFT F10064
19 GASKET 1395-808738
20 NOT SOLD SEPARATE Comment: (Gasket-Fuel Bowl) NSS
21 VALVE, Inlet Needle 10-95951
22 FLOAT 1395-9594
23 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
24 BOWL, Fuel Comment: (WME-53/68/92/93) 1395-811693 1395-9590 (WME-53/68/92/93)
24 BOWL, Fuel, Top Comment: (WME-69/91) 1395-811695 1395-811217 (WME-69/91)
24 BOWL, Fuel, Center/Bottom Comment: (WME-69/91) 1395-811693 1395-9590 (WME-69/91)
25 PLUG KIT Comment: (WME-69/91) 1395-811694 1395-9596 1 (WME-69/91)
26 SEAL (Consists of 4 Seals) 1395-802731
27 JET, (.044) Comment: (WME-53/69/91/92) 1395-7394
27 JET, (.052) Comment: (WME-68/93) 1395-6359
- REPAIR KIT, Carburetor Comment: (1 Per Carburetor) 1395-8236354
- GASKET SET, Carburetor Comment: (1 Per Carburetor) 1395-8112231
- GASKET SET 27-828553A97

Choke Kit

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Below is the parts list for Mercury 40 (3 CYL.) Choke Kit:

Mercury 40 (3 CYL.) Choke Kit Diagram
Position No. Part Name OEM Number Supersedes
- CHOKE KIT 856116A1
1 CHOKE 856116
2 PLATE 856766
3 SCREW, (M8 x 120) Stainless Steel 10-824459120
4 CABLE, Choke 856155
5 SCREW (10-16 X .625) 10-823042067
6 WASHER, (.203 x .406 x .040) 12-89302
7 RETAINER, Brass, Switch 8M0032846 12044 1

Clamp Bracket

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Below is the parts list for Mercury 40 (3 CYL.) Clamp Bracket:

Mercury 40 (3 CYL.) Clamp Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET Comment: (Port Short)(1 Lower MTG. Hole) 3411-821773A3
1 CLAMP BRACKET Comment: (Port Long)(3 Lower MTG. Holes) 3411-821773T1
2 CLAMP BRACKET Comment: (Starboard Short) 3412-821774T6
2 CLAMP BRACKET Comment: (Starboard Long) 3412-821774T8
3 THUMB SCREW ASSEMBLY Comment: (Manual) 10-818883A1
4 NOT SOLD SEPARATE, Handle-Manual NSS
5 NOT SOLD SEPARATE, Rivet-Manual NSS
6 WASHER Comment: (Manual) 12-818884
7 SHOULDER SCREW, Hex Comment: (Manual) 10-768042
8 CAP Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged) 8224011
9 PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged) 17-25810
10 BEARING Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged) 23-86637
11 PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged) 17-8224002
12 CAP Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged) 822401
13 PIN, (.125 x 0.75 Inches) Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged) 17-25319
14 BUSHING Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged) 23-823589
15 PIN, Tilt Stop Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged 17-8224001
16 NUT, (M10) 11-40140
17 WASHER 12-4002319
18 ANODE 97-8252711
19 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
20 SCREW, (M6 x 25) 10-8M0204707
21 STUD, (M10 x 277) 16-8M0034459 16-823656
22 SPACER 23-824952
23 NUT, (.500-20) Comment: (Long) 11-82671117
23 NUT, (.500-20) Comment: (Shirt-Top) 11-82671117
23 NUT, (M10) (M10 x 1.5) Comment: (Short-Bottom) 11-4013710
24 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel Comment: (Long) 12-8M0204648
24 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel Comment: (Short-Top) 12-8M0204648
24 WASHER Comment: (Short-Bottom) 12-4002319
25 SCREW, (.500-20 x 4.00) Comment: (Long) 10-814259
25 SCREW, (.500-20 x 4.00) Comment: (Short-Top) 10-814259
25 SCREW Comment: (Short-Bottom) 10-826110
26 SEAL KIT 19624A1
27 O-RING, (.583 x .103) 25-29619
28 SPACER 23-78861
29 NUT, (M10) 11-40140
30 WASHER 12-4002319
31 PIN ASSEMBLY, Tilt Lock 17-8M0026103 17-821457A 1
32 SPRING 24-821461
33 LEVER, Shallow Water Drive 822409
34 PIN, (.125 x 0.75 Inches) 17-25319
35 BUSHING, PLASTIC 23-824858
36 ROD, Plastic, Shallow Water Drive 878580 822414 1
37 BUSHING, Plastic 23-824858
38 BUSHING 23-823812
39 ARM 822411
40 LINK ROD 878563 822412 2
41 SPRING 24-832085A1
42 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
43 NOT SOLD SEPARATE, Warning Decal NSS
44 NOT SOLD SEPARATE, Shallow Water Drive Decal NSS
45 PIN Comment: (40 Seapro) 17-853923A1
46 SPRING Comment: (40 Seapro) 24-821461
1 CLAMP BRACKET Comment: (Port) (Black) 3411-821773T1
2 CLAMP BRACKET Comment: (Storboard) (Black) 3412-821774T8
3 THUMB SCREW ASSEMBLY Comment: (Manual) 10-818883A1
4 NOT SOLD SEPARATE Comment: Handle (Manual) NSS
5 NOT SOLD SEPARATE Comment: Rivet (Manual) NSS
6 WASHER Comment: (Manual) 12-818884
7 SHOULDER SCREW, Hex Comment: (Manual) 10-768042
8 CAP Comment: (O.D. Of Ref. # 11 is .75 & Ref. # 10 is not flanged) 8224011
9 PIN Comment: (O.D. Of Ref. # 11 is .75 & Ref. # 10 is not flanged) 17-25810
10 BEARING Comment: (O.D. Of Ref. # 11 is .75 & Ref. # 10 is not flanged) 23-86637
11 PIN Comment: (O.D. Of Ref. # 11 is .75 & Ref. # 10 is not flanged) 17-8224002
12 CAP Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 is flanged) 822401
13 PIN, (.125 x 0.75 Inches) Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 is flanged) 17-25319
14 BUSHING Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 is flanged) 23-823589
15 PIN Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 is flanged) 17-8224001
16 ANODE 97-8252711
17 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
18 SCREW, (M6 x 25) 10-8M0204707
19 NUT, (.500-20) 11-82671117
20 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
21 SCREW, (.500-20 x 4.00) 10-814259
22 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
23 NOT SOLD SEPARATE Comment: (Decal-Warning) NSS
24 TRIM, Hydraulic Assist Comment: (Gas Assist Trim) 828533T1
25 CABLE ASSEMBLY Comment: (Gas Assist Trim) 88238A11
26 LEVER, Tilt Comment: (Gas Assist Trim) 828924
27 TILT KNOB Comment: (Gas Assist Trim) 8M0007469 19621 (Gas Assist Trim)
28 ARM, Lever Comment: (Gas Assist Trim) 828930
29 WAVE WASHER Comment: (Gas Assist Trim) 13-31030
30 PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim) 17-25319
31 LINK Comment: (Gas Assist Trim) 8289961
32 NUT, Comment: (Gas Assist Trim) 10-32,11-8M0204718
33 PIN, Anchor (14 mm) Comment: (Gas Assist/Power Trim) 17-822481001 17-822481 (Gas Assist/Power Trim)
34 BUSHING Comment: (Gas Assist/Power Trim) 23-822482
35 BUSHING Comment: (Gas Assist/Power Trim) 23-822484
36 WASHER Comment: (Gas Assist/Power Trim) 12-825190
37 NUT Comment: (Gas Assist/Power Trim) 11-826712 11-40134 14 (Gas Assist/Power Trim)
38 SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim) 10-4009040
39 WASHER Comment: (Gas Assist/Power Trim) 12-4002319
40 NUT, (M10) Comment: (Gas Assist/Power Trim) 11-40140
41 PIN Comment: (Non-Power Trim) 17-853923A1
42 SPRING Comment: (Non-Power Trim) 24-821461

Clamp Bracket(Gas Assist Trim)

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Below is the parts list for Mercury 40 (3 CYL.) Clamp Bracket(Gas Assist Trim):

Mercury 40 (3 CYL.) Clamp Bracket(Gas Assist Trim) Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET Comment: (Port) 3411-821773T1
2 CLAMP BRACKET Comment: (Storboard)(Use With .56 O.D. Ref. #15) 3412-821774T8
2 CLAMP BRACKET Comment: (Storboard)(Use With .75 O.D. Ref. #11) 3412-821774T8
3 THUMB SCREW ASSEMBLY Comment: (Manual) 10-818883A1
4 NOT SOLD SEPARATE, Handle-Manual NSS
5 NOT SOLD SEPARATE, Rivet-Manual NSS
6 WASHER Comment: (Manual) 12-818884
7 SHOULDER SCREW, Hex Comment: (Manual) 10-768042
8 CAP Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged) 8224011
9 PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged) 17-25810
10 BEARING Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged) 23-86637
11 PIN, Tilt Stop Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged) 17-8224002
12 CAP, Tilt Stop Pin Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged) 822401
13 PIN, (.125 x 0.75 Inches) Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged) 17-25319
14 BUSHING Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged) 23-823589
15 PIN, Tilt Stop Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged) 17-8224001
16 ANODE 97-8252711
17 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
18 SCREW, (M6 x 25) 10-8M0204707
19 NUT, (.500-20) 11-82671117
20 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
21 SCREW, (.500-20 x 4.00) 10-814259
22 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
23 NOT SOLD SEPARATE, Decal-Warning NSS
24 TRIM, Hydraulic Assist Comment: (Gas Assist Trim) 828533T1
25 CABLE ASSEMBLY Comment: (Gas Assist Trim) 88238A11
26 LEVER, Tilt Comment: (Gas Assist Trim) 828924
27 TILT KNOB Comment: (Gas Assist Trim) 8M0007469 19621 (Gas Assist Trim)
28 ARM, Lever Comment: (Gas Assist Trim) 828930
29 WAVE WASHER Comment: (Gas Assist Trim) 13-31030
30 PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim) 17-25319
31 LINK Comment: (Gas Assist Trim) 8289961
32 NUT, Comment: (Gas Assist Trim) 10-32,11-8M0204718
33 PIN, Anchor (14 mm) Comment: (Gas Assist/Power Trim) 17-822481001 17-822481 (Gas Assist/Power Trim)
34 BUSHING Comment: (Gas Assist/Power Trim) 23-822482
35 BUSHING Comment: (Gas Assist/Power Trim) 23-822484
36 WASHER Comment: (Gas Assist/Power Trim) 12-825190
37 NUT Comment: (Gas Assist/Power Trim) 11-826712 11-40134 14 (Gas Assist/Power Trim)
38 SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim) 10-4009040
39 WASHER Comment: (Gas Assist/Power Trim) 12-4002319
40 NUT, (M10) Comment: (Gas Assist/Power Trim) 11-40140
41 NOT SOLD SEPARATE, Decal-Shallow Water Drive NSS

Crankshaft, Pistons and Connection Rods

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Below is the parts list for Mercury 40 (3 CYL.) Crankshaft, Pistons and Connection Rods:

Mercury 40 (3 CYL.) Crankshaft, Pistons and Connection Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 2411-827954T3
2 GEAR ASSEMBLY 43-43019A2
3 BEARING, Ball 30-63742T
4 RING, Retaining 53-812877
5 KEY, Woodruff 28-91800
6 BEARING ASSEMBLY, Roller Comment: (Top) 31-818889A1
7 SEAL, Oil 26-8173971
8 BEARING ASSEMBLY 827955A2
9 NOT SOLD SEPARATE Comment: (Roller) NSS
10 NOT SOLD SEPARATE Comment: (Ring-Seal) NSS
11 PISTON ASSEMBLY Comment: (Standard) 705-850026T1
11 PISTON Comment: (.015 Over Size) 705-850026T2
12 LOCK RING 53-857196 40-52035
13 RING SET, Piston Comment: (Standard) 39-831255A6
13 RING SET, Piston Comment: (.015 Over Size) 39-821695A6
14 NOT SOLD SEPARATE Comment: Piston Ring (Chrome Face) NSS
15 CONNECTING ROD ASSEMBLY 640-9612A6
16 WASHER 12-8M0012298 12-812876
17 BEARING 29-8M0214934
18 SCREW, (.250-28 Special) 10-91012
19 BEARING KIT 8M0234886
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97

Crankshaft/Piston/Flywheel

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Below is the parts list for Mercury 40 (3 CYL.) Crankshaft/Piston/Flywheel:

Mercury 40 (3 CYL.) Crankshaft/Piston/Flywheel Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (M16) 11-42979
2 WASHER, (.641 x 1.250 x .190) 12-33001
3 FLYWHEEL Comment: (Electric) 261-859233T23 261-859233T22, 261-859233T12, 261-859233T 2 (Electric)
4 FLYWHEEL Comment: (Manual) 261-859233T24 261-859233T20, 261-859233T14, 261-859233T 4 (Manual)
5 CRANKSHAFT ASSEMBLY 493-821369T01 493-821369A 1
6 GEAR ASSEMBLY, Driver 43-43019A2
7 KEY, Woodruff 28-91800
8 BEARING, Ball 30-63742T
9 RING, Retaining 53-812877
10 BEARING ASSEMBLY, Roller 31-818889A1
11 SEAL, Oil 26-8173971
12 BEARING ASSEMBLY, Center Main 827955A2
13 NOT SOLD SEPARATE, Roller NSS
14 NOT SOLD SEPARATE, Ring-Seal NSS
15 CONNECTING ROD ASSEMBLY Comment: (With Steel Bearings) 640-9612A6
15 CONNECTING ROD ASSEMBLY Comment: (With Plastic Bearings) 640-9612A6
16 SCREW, (.250-28 Special) 10-91012
17 BEARING KIT Comment: (Steel) 8M0234886
17 BEARING KIT Comment: (Plastic) 8M0234886
18 BEARING 29-8M0214934
19 WASHER 12-8M0012298 12-812876
20 PISTON Comment: (Standard) 705-850026T3
20 PISTON Comment: (.015 Oversize) 705-850026T2
21 LOCK RING 53-857196 40-52035
22 RING SET, Piston Comment: (Standard) 39-821695A4
22 RING SET, Piston Comment: (.015 Oversize) 39-821695A1
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Cylinder Block

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Below is the parts list for Mercury 40 (3 CYL.) Cylinder Block:

Mercury 40 (3 CYL.) Cylinder Block Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 890-821358T5
2 PLUG, Pipe (.125-27) Brass 22-328022
3 SCREW, (M8 x 80) 10-81742780
4 CARRIER ASSEMBLY 812888A1
5 CHECK VALVE 21-42657A3
6 CHECK VALVE 21-8282182
7 FITTING, Barbed Comment: (Electric) 22-56759
8 SCREW, (M8 x 40) 10-81742740
9 CONNECTOR, Male 22-85439001
10 PIN, Center Main 17-8M0084653 17-812870 1
11 PIN, Dowel - Without Hole (.375 x .625) 17-43044
12 PLUG, Pipe (.125-27) Brass 22-390721
13 PLUG, Pipe (.375-18) 22-185981
14 FITTING 22-15133
15 END CAP ASSEMBLY 1171-9812A8
16 SEAL, Oil 26-828932 26-821756
17 SEAL 26-41953
18 O-RING, (2.175 x .175) 25-8M0142854
19 SCREW, (M8 x 20) 10-81742720
20 O-RING, (.614 x .070), Included With Reference 1 Comment: (Manual) 25-48462
21 COVER Comment: (Manual) 8129962
22 SCREW, (M5 x 20) Stainless Steel Comment: (Manual) 10-40011108
23 GASKET, Included With Reference 1 27-8M0000822 27-828553, 27-812865, 27-822420
24 TUBING, (20.00 Feet Bulk) (Cut to 1.50 Inch Length) 32-892024122 32-99130122
25 CHECK VALVE, Double End 21-149126
26 TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length) 32-892024122 32-99130122
27 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon (Male) 22-996642
28 SCREW, (#10-16 x .600) 10-878609 10-812832 1
29 SENDER 787994
30 RETAINER 889733 44552
31 WASHER, (.203 x .500 x .032) 12-8M0204666
32 SCREW, (#10-16 x .600) 10-878609 10-812832 1
33 SCREW, (#10-16 x .600) Comment: (Quantity of 3 on Electric) 10-878609 10-812832 1 (Quantity of 3 on Electric)
34 TIE STRAP, (8.00 Inches) Comment: (Electric) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 (Electric)
35 CLAMP, Connector Comment: (Electric) 8261151
36 STUD, (M6 x 44) 16-8161949
37 NOT SOLD SEPARATE, Decal-Sterialization NSS
38 GASKET, Included With Reference 1 27-8128672
39 POPPET 8128821
40 DIAPHRAGM 812887002 812887 1
41 WASHER 12-94182
42 SCREW, (#10-16 x .750) 10-69570
43 SPRING 24-47968
44 THERMOSTAT, 54°C (130°F) 895338 F97068-2, F97068, F97068-1, F97098-1
45 COVER 8M0036859 19074 1
45 COVER Comment: (Greenland) 190742
46 SCREW, (M8 x 25) Stainless Steel, Included With Reference #1 10-40011149
47 GASKET, Thermostat (Included With Reference #1) 27-8M0204714
- GASKET SET 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Cylinder Block and Crankcase

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Below is the parts list for Mercury 40 (3 CYL.) Cylinder Block and Crankcase:

Mercury 40 (3 CYL.) Cylinder Block and Crankcase Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 2801-827953T7
2 SCREW, (M8 x 80) 10-81742780
3 SCREW, (M8 x 30) 10-81742730
4 CHECK VALVE 21-426585
5 TUBING, (240.00 Inches Bulk) (Cut to 15.00 Inch Length) 32-892024122 32-99130122
6 CHECK VALVE (Press-In) 21-426232
7 CARRIER ASSEMBLY 812888A2
8 CHECK VALVE 21-42657A4
9 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
10 NUT, (M6) Stainless Steel 11-400212
11 CAP 42942
12 PIN, Dowel - Without Hole (.375 x .625) (Locating) 17-43044
13 PIN (Bearing Race) 17-8M0084653 17-812870 1
14 GASKET 27-827284
15 STUD, (M6 x 44) 16-8161949
16 PLUG, Pipe (.375-18) 22-185981
17 PLUG, Pipe (.125-27) Brass 22-328022
18 ELBOW 22-19725
19 CHECK VALVE 21-426585
20 COVER 827251A1
21 LIFTING EYE Comment: (Manual) 850897
22 SCREW, (M8 x 25) Stainless Steel Comment: (Manual) 10-40011149
23 NOT SOLD SEPARATE Comment: (Decal-Serialization) NSS
24 SCREW, (M8 x 25) Stainless Steel 10-40011149
25 CARRIER 889735 827365
26 THERMOSTAT, 43°C (110°F) 850055001 850055
27 SEAL 26-854639001 26-854639
28 SENDER, Temperature 787992
29 RETAINER 889733 44552
30 SCREW, (#10-16 x .600) 10-878609 10-812832 1
31 WASHER, (.203 x .500 x .032) 12-8M0204666
32 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
33 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) 12-8M0204663
34 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) 12-69056
35 WING NUT Comment: (Electric) 11-816872
36 FITTING, Barbed Comment: (Electric) 22-56759
37 COVER Comment: (Manual) 8129962
38 O-RING, (.614 x .070) Comment: (Manual) 25-48462
39 SCREW, (M5 x 20) Stainless Steel Comment: (Manual) 10-40011108
40 TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length) 32-892024122 32-99130122
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97

Driveshaft Housing

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Below is the parts list for Mercury 40 (3 CYL.) Driveshaft Housing:

Mercury 40 (3 CYL.) Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 55) Stainless Steel 10-40011155
2 GROMMET 25-93221002
3 CLAMP 99019
4 SEAL, Water Tube 42941001
5 TUBE, Water Comment: (Short) 32-8M0042795 32-881200 2 (Short)
5 TUBE, Water Comment: (Long) 32-8M0042794 32-881200 1 (Long)
6 TUBE, Exhaust 8M0046061 824697 1
7 SCREW, (M8 x 45) Stainless Steel 10-40011153
8 GASKET, Driveshaft Housing 27-8M0000821 27-821446
9 ADAPTOR PLATE 821439T4
10 PIN, Dowel 17-23784
11 SCREW, (M10 x 75) Hex Flange - Stainless Steel 10-4010875
12 SEAL, Bottom Cowl 8M0043148 821510
13 COUPLER 822419
14 GROMMET, Shift Shaft 25-822408001 25-822408
15 SHIFT SHAFT, Upper 880042 822418
16 WASHER, (.203 x .406 x .040) 12-89302
17 PIN 17-822417
18 COTTER PIN 18-210711
19 SCREW, (M12 x 162) 8M0000520 10-822396
20 MOUNT 1400-8M4501487 8M0021334, 881898, 821441
21 SCREW, (M8 x 45) Stainless Steel 10-40011153
22 WASHER, Neoprene 12-32834
23 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
24 NUT, (M12) 11-896963 11-859129, 11-90099
25 TRIM COVER 821512A4
26 BUMPER 8M0043155 822421
27 SCREW, (M5 x .8 x 60) 10-826173
28 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
29 NUT, (M5) 11-400263
30 SEAL, Exhaust Bucket 8249423
31 BUCKET, Exhaust 8M0036863 824795
32 BUMPER, Trim Cover 8M0043170 8M0036836, 827023 1
33 SEAL, Exhaust Tube 822395001 822395
34 SEAL, Idle Relief 822422001 822422
35 SCREW, (M10 x 110) 10-817430110 10-40096110
36 HOUSING, Driveshaft Comment: (Short) 3525-821841T7
36 HOUSING, Driveshaft Comment: (Long) 3531-821447T10 3531-821447A10, 3531-821447A 7 (Long)
37 STUD, (M10 x 50) Comment: (Short/Long) 16-823984
37 STUD, (M10 x 114) Comment: (LL) 16-824083
38 SCREW, (M8 x 120) Stainless Steel 10-824459120
39 MOUNT 821781003 821781 2
40 COVER, Mount 821780T5
41 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
42 NUT, (M10) 11-40140
43 SCREW, (#10-16 x .375) 10-878607 10-817626
44 SCREW, (M8 x 65) Stainless Steel 10-82445965
45 LOCKWASHER, Internal Tooth 13-72521
46 CABLE ASSEMBLY 88238A11
47 BUMPER, Front 821782002 821782 1
48 MOUNT 821781003 821781 2
49 COVER, Mount 821780T5
50 WASHER 12-36001
51 NUT, (M8) 11-401378
- GASKET SET 27-822420A94

Driveshaft Housing/Exhaust Plate

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Below is the parts list for Mercury 40 (3 CYL.) Driveshaft Housing/Exhaust Plate:

Mercury 40 (3 CYL.) Driveshaft Housing/Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 55) Stainless Steel 10-40011155
2 GROMMET 25-93221002
3 CLAMP 99019
4 SEAL, Water Tube 42941001
5 TUBE, Water Comment: (Short) 32-8M0042795 32-881200 2 (Short)
5 TUBE, Water Comment: (Long) 32-8M0042794 32-881200 1 (Long)
6 TUBE, Exhaust 87917217T 821440 1
7 SCREW, (M8 x 45) Stainless Steel 10-40011153
8 GASKET, Driveshaft Housing 27-8M0000821 27-821446
9 ADAPTOR PLATE 821439T4
10 PIN, Dowel 17-23784
11 SCREW, (M10 x 75) Hex Flange - Stainless Steel 10-4010875
12 SEAL, Bottom Cowl 8M0043148 821510
13 COUPLER 822419
14 GROMMET 25-822408001 25-822408
15 SHIFT SHAFT (Upper) 880042 822418
16 WASHER, (.203 x .406 x .040) 12-89302
17 PIN 17-822417
18 COTTER PIN 18-210711
19 SCREW, (M12 x 162) 8M0000520 10-822396
20 MOUNT 1400-8M4501487 8M0021334, 881898, 821441
21 SCREW, (M8 x 45) Stainless Steel 10-40011153
22 CABLE ASSEMBLY, Ground 88238A10
23 WASHER, Neoprene 12-32834
24 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
25 NUT, (M12) 11-896963 11-859129, 11-90099
26 TRIM COVER Comment: (Black) 828466A1
27 BUMPER 8M0043155 822421
28 SCREW, (M5 x .8 x 60) 10-826173
29 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
30 NUT, (M5) Stainless Steel 11-401365
31 BUMPER 8M0043170 8M0036836, 827023 1
32 SEAL 822395001 822395
33 SEAL, Idle Relief 828495001 828495
34 SCREW, (M10 x 110) 10-817430110 10-40096110
35 HOUSING, Driveshaft Comment: (Black) (Long) 3531-821447T10 3531-821447A10, 3531-821447A 7 (Black) (Long)
35 HOUSING, Driveshaft Comment: (Black) (Short) (Jet) 3525-821841T7
36 STUD, (M10 x 50) 16-823984
37 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
38 NUT, (M10) 11-40140
39 MOUNT (Lower) 8284842
40 COVER, Mount Comment: (Black) 828485F1
41 SCREW, (M8 x 35) Stainless Steel 10-40011151
42 YOKE, Bottom Comment: (Black) 850030F1
43 SCREW, (M8 x 40) Stainless Steel 10-8M0038368 10-824459 40
44 WASHER 12-36001
45 NUT, (M8) 11-401378
46 SCREW, (M12 x 125) 10-828556
47 NUT, (M12) 11-896963 11-859129, 11-90099
48 CABLE ASSEMBLY (A = To Portside of Swivel Bracket) 88238A11
- GASKET SET 27-828553A97

Electrical Components

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Below is the parts list for Mercury 40 (3 CYL.) Electrical Components:

Mercury 40 (3 CYL.) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M5 x 30) Comment: (Manual) 10-4013930
2 STATOR Comment: (Manual) 398-832074A11 398-832074A 5 (Manual)
3 PLUG, Male Comment: (Manual) 13541
4 TRIGGER Comment: (Manual) 853960T
5 TIE STRAP, (4.00 Inches) 56762
6 SOLENOID ASSEMBLY Comment: (Electric) 89-8M0185146
7 BUSHING Comment: (Electric) 23-8M0214955
8 GROMMET Comment: (Electric) 25-818967
9 NUT, Brass Comment: (Electric) 8-32,11-26419
10 SCREW, (M6 x 25) Stainless Steel Comment: (Electric) 10-40011129
11 NUT, (.250-20) Comment: (Electric) 11-64015
12 LOCKWASHER, (.250) Stainless Steel Comment: (Electric) 13-26992
13 BOOT, Insulator - Red Comment: (Electric) 85-830233
14 RETAINER Comment: (30 Electric Handle) 8275101
15 SCREW, (#10-16 x .600) Comment: (30 Electric Handle) 10-878609 10-812832 1 (30 Electric Handle)
16 CABLE ASSEMBLY, Battery - Negative Comment: (Electric) 84-88439A4
17 CDM MODULE ASSEMBLY 827509T7
18 CABLE ASSEMBLY, Hi-Tension 84-857124A1
19 BOOT/TERMINAL KIT 85-857074A1
20 CAP, Spark Plug Comment: (Noise Suppressor) (Use Where Applicable) 85-815119M 814991M, 80935M (Noise Suppressor) (Use Where Applicable)
21 SPARK PLUG Comment: (NGK# BP8H-N-10) 33-816737Q 33-816737 2 (NGK# BP8H-N-10)
21 SPARK PLUG Comment: (NGK#BPZ-8H-N-10) 33-938
22 CABLE ASSEMBLY Comment: (Manual) 84-88807A44
23 SCREW, (M8 x 12) Comment: (Manual) 10-81893412
24 SCREW, (M6 x 16) 10-82129116
25 PLATE, Electrical 8302361
26 SCREW, (M5 x 12) 10-82239312
27 WASHER, (.203 x .406 x .040) 12-89302
28 SCREW, (M6 x 14) 10-82129114
29 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
30 BUSHING 23-8318701
31 GROMMET 25-822002
32 SCREW, (M6 x 30) Stainless Steel 10-40011130
33 WASHER 12-8M0214930
34 REV LIMITER Comment: (Manual) 821889A49 821889A41 (Manual)
34 REV LIMITER Comment: (Electric) 821889A50 821889A42 (Electric)
35 SCREW, (M6 x 25 MM) 10-82129125
36 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
37 REGULATOR, Voltage Comment: (Electric) 8M0084173 883072T, 854515T 1 (Electric)
38 SCREW, (M6 x 35) Comment: (Electric) 10-82129135
39 HARNESS ASSEMBLY, Engine Comment: (Manual) 84-854323A2
40 HARNESS ASSEMBLY, Engine Comment: (Electric) 84-854322A2
41 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) 32-828547353
42 FUSE, Yellow - 20 Ampere Comment: (Electric) 88-812619 88-860608 (Electric)
43 CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk) 32-828547T
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311
1 PLATE, Electrical 8302351
2 SCREW, (M5 x 12) 10-82239312
3 WASHER, (.203 x .406 x .040) 12-89302
4 TIE STRAP, (4.00 Inches) 56762
5 REV LIMITER Comment: (Manual) 821889A49 821889A41 (Manual)
5 REV LIMITER Comment: (Electric) 821889A50 821889A42 (Electric)
6 CLAMP Comment: (Electric) 8266241
7 SCREW, (M5 x 12) Comment: (Electric) 10-82239312
8 SOLENOID ASSEMBLY Comment: (Electric) 89-8M0185146
9 BUSHING Comment: (Electric) 23-8M0214955
10 GROMMET Comment: (Electric) 25-818967
11 SCREW, (M6 x 25 MM) Comment: (Electric) 10-82129125
12 NUT, (.250-20) Comment: (Electric) 11-64015
13 LOCKWASHER, (.250) Stainless Steel Comment: (Electric) 13-26992
14 CABLE ASSEMBLY Comment: (Electric) 84-88807A33
15 CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) 84-88807A16
16 NUT, Brass Comment: (Electric) 8-32,11-26419
17 REGULATOR, Voltage Comment: (Electric) 8M0084173 883072T, 854515T 1 (Electric)
18 SCREW, (M6 x 40) Comment: (Electric) 10-82129140
19 J CLIP Comment: (Electric) 54-8M0024808
20 BOOT, Insulator - Red Comment: (Electric) 85-830233
21 CABLE ASSEMBLY, Battery - Negative Comment: (Electric) 84-88439A4
22 WASHER, (.281 x .500 x .060) Stainless Steel (Quantity of 3 on Electric) 12-8M0204649
23 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 SCREW, (M6 x 25 MM) 10-82129125
25 CABLE ASSEMBLY 84-88807A31
26 SCREW, (M8 x 20) Comment: (Manual) 10-81742720
27 SCREW, (M6 x 16) Comment: (Manual) 10-82129116
28 J CLIP (Quanity of 3 on Electric) 54-54457
29 HARNESS ASSEMBLY, Engine Comment: (Electric) 84-850220A2
30 FUSE, Yellow - 20 Ampere Comment: (Electric) 88-812619 88-860608 (Electric)
31 GROMMET 25-822002
32 BUSHING 23-822003
33 WASHER 12-8M0214930
34 SCREW, (M6 x 25) Stainless Steel 10-40011129
35 HARNESS ASSEMBLY, Ignition 84-850221A2
36 CDM MODULE ASSEMBLY Comment: (5 Inch Leads) 827509T7
36 CDM MODULE ASSEMBLY Comment: (11 Inch Leads) 827509A10 827509A 4 (11 Inch Leads)
37 CABLE ASSEMBLY, Hi-Tension 84-857124A1
38 BOOT/TERMINAL KIT 85-857074A1
39 SPARK PLUG Comment: (NGK# BP8H-N-10) 33-816737Q 33-816737 2 (NGK# BP8H-N-10)
39 SPARK PLUG Comment: (NGK#BPZ-8H-N-10) 33-938
39 SPARK PLUG Comment: (NGK#BUZ8H) 33-896329885
40 SCREW, (M6 x 16) 10-82129116
41 HARNESS ASSEMBLY, Power Comment: (Manual) 84-850052A1
42 HARNESS ASSEMBLY Comment: (Manual) 84-11149T31
43 HARNESS ASSEMBLY Comment: (Manual) 84-852375A2
43 HARNESS ASSEMBLY Comment: (Electric) 84-852375A4

Flywheel and Stator(Electric)

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Below is the parts list for Mercury 40 (3 CYL.) Flywheel and Stator(Electric):

Mercury 40 (3 CYL.) Flywheel and Stator(Electric) Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 812777T1
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 FLYWHEEL 261-859234T24 261-859234T 2
5 IGNITION STATOR KIT 398-832075A21 398-832075A 4
6 SCREW, (M5 x 30) 10-4013930
7 TRIGGER 854512T 834820T
8 SWIVEL BALL 93421
9 SWIVEL BASE 93254
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 DECAL, EPA Label Information Comment: (1999) 37-856985A7
11 DECAL, EPA Label Information Comment: (2000) 37-804665A00
11 DECAL, EPA Label Information Comment: (2001) 37-804665A01
11 DECAL, EPA Label Information Comment: (2002) 37-804665A02
11 DECAL, EPA Label Information Comment: (2003) 37-804665A03
11 DECAL, EPA Label Information Comment: (2004) 37-804665A04

Flywheel and Stator(Manual)

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Below is the parts list for Mercury 40 (3 CYL.) Flywheel and Stator(Manual):

Mercury 40 (3 CYL.) Flywheel and Stator(Manual) Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL 261-859234T25 261-859234T 4
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 STATOR 398-832074A11 398-832074A 5
5 SCREW, (M5 x 30) 10-4013930
6 TRIGGER 854512T 834820T
7 SWIVEL BALL 93421
8 SWIVEL BASE 93254
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 PLUG, Male 13541

Fuel Pump(Electric)

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Below is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Electric):

Mercury 40 (3 CYL.) Fuel Pump(Electric) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE Comment: (Diaphragm Kit) NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE Comment: (Diaphragm) NSS
4 NOT SOLD SEPARATE Comment: (Retainer) NSS
5 NOT SOLD SEPARATE Comment: (Spring) NSS
6 NOT SOLD SEPARATE Comment: (Cap) NSS
7 NOT SOLD SEPARATE Comment: (Spring) NSS
8 NOT SOLD SEPARATE Comment: (Cap) NSS
9 NOT SOLD SEPARATE Comment: (Diaphragm) NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE Comment: (Gasket-Boost) NSS
12 NOT SOLD SEPARATE Comment: (Gasket-Pulse) NSS
13 PLATE 987752
14 CONNECTOR, (90 Degree) With Vibraseal 22-433351
15 SCREW, (M5 x 40) 10-82104540
15 SCREW, (M6 x 50) 10-82130050
16 BASE 144303
17 HOSE 32-831949
18 FILTER, Fuel 35-816296Q2
19 LINE, Fuel 32-830761 32-19723
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (40) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (40)
21 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (50)
22 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (40) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (40)
22 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (50)
23 CONNECTOR Comment: (40) 22-818992
23 CONNECTOR, Tee Comment: (50) 22-818993
24 TUBING, (15.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (40) 32-82381335
24 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (50) 32-82381335
25 TUBING, (.312) (70.00 Inches Bulk) (Cut to 22.00 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
26 CHECK VALVE 22-8189941
27 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
28 SCREW, (M6 x 35) 10-4000332
29 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) 32-9912878
30 CLAMP 54-633003
31 SOLENOID KIT, Enrichner Valve 89-819503A5
32 TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) 32-9912688
33 TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) 32-9912688
34 TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) 32-892024122 32-99130122
35 FITTING, Tee 22-59169003
36 TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) 32-9912688
37 SCREW, (M6 x 16) 10-4006731
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97

Fuel Pump(Electric)(Design I)

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Below is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Electric)(Design I):

Mercury 40 (3 CYL.) Fuel Pump(Electric)(Design I) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 BASE 144303
14 PLATE 987752
15 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 CONNECTOR, 90 Degree (.125-27) Nylon 22-433351
18 SCREW, (M6 x 16) 10-4006731
19 CLAMP 54-633003
20 SOLENOID KIT, Enrichner Valve 89-819503A5
21 GROMMET 25-F694504
22 TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length) 32-9912688
23 SLEEVE, (.500 x 5.00) (.50 X 5 Inch) 23-82538115
24 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
25 FITTING, Tee 22-59169003
26 TUBING, (20.00 Feet Bulk) (Cut to 4 Inch Length) 32-892024122 32-99130122
27 TUBING, (36.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912688
28 HOSE 32-830764 32-824477
29 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912878
30 INSULATOR 8507051
31 TUBING, (.312) (70.00 Inches Bulk) (Cut to 9.00 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
32 CONNECTOR 22-818992
33 TUBING, (.312) (70.00 Inches Bulk) (Cut to 4.00 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
34 CHECK VALVE 22-8189941
35 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) 32-82381335
36 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
37 FILTER, Fuel 35-891642T03 35-87946T14, 35-87946T16
38 BRACKET 822387
39 NUT, (M6) Stainless Steel 11-401366
40 TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
41 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
42 SCREW, (M6 x 35) 10-4000332
- GASKET SET 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Fuel Pump(Electric)(Design II)

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Below is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Electric)(Design II):

Mercury 40 (3 CYL.) Fuel Pump(Electric)(Design II) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP KIT, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 BASE 144303
14 PLATE 987752
15 SCREW, (M5 x 40), Pump 10-82104540
16 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
17 CONNECTOR, 90 Degree (.125-27) Nylon 22-433351
18 SCREW, (M6 x 16) 10-4006731
19 CLAMP 54-633003
20 SOLENOID KIT, Enrichner Valve 89-819503A5
21 GROMMET 25-F694504
22 TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length) 32-9912688
23 SLEEVE, (.500 x 5.00) (.50 x 5.00 Inch) 23-82538115
24 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 TIE STRAP, (5.50 Inches) 8M0214940
25 FITTING, Tee 22-59169003
26 TUBING, (240.00 Inches Bulk) (Cut to 4.00 Inch Length) 32-892024122 32-99130122
27 TUBING, (36.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912688
28 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912878
29 HOSE, Molded 32-892040
30 INSULATOR 8507051
31 HOSE, Molded 32-892039
32 CONNECTOR 22-818992
33 HOSE, Molded 32-892037
34 CHECK VALVE 22-8189941
35 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) 32-82381335
36 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
37 FILTER ASSEMBLY, Fuel 35-891642T03 35-87946T14, 35-87946T16
38 BRACKET 822387
39 NUT, (M6) Stainless Steel 11-401366
40 HOSE, Molded 32-892040
41 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
42 SCREW, (M6 x 35) 10-4000332
- GASKET SET, Engine Overhaul 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Fuel Pump(Manual)

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Below is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Manual):

Mercury 40 (3 CYL.) Fuel Pump(Manual) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE Comment: (Fuel Pump) NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE Comment: (Diaphragm Kit) NSS
4 NOT SOLD SEPARATE Comment: (Retainer) NSS
5 NOT SOLD SEPARATE Comment: (Spring) NSS
6 NOT SOLD SEPARATE Comment: (Cap) NSS
7 NOT SOLD SEPARATE Comment: (Diaphragm) NSS
8 NOT SOLD SEPARATE Comment: (Cap) NSS
9 NOT SOLD SEPARATE Comment: (Diaphragm) NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE Comment: (Gasket-Boost) NSS
12 NOT SOLD SEPARATE Comment: (Gasket-Pulse) NSS
13 PLATE 987752
14 CONNECTOR, (90 Degree) With Vibraseal 22-433351
15 SCREW, (M5 x 40) 10-82104540
15 SCREW, (M6 x 50) 10-82130050
16 BASE 144303
17 TUBING, (.312) (70.00 Inches Bulk) (22 Inch) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 LINE, Fuel 32-830761 32-19723
20 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) 32-9912878
21 FILTER, Fuel 35-816296Q2
22 HOSE 32-831949
23 FITTING, Tee 22-59169003
24 TUBING, (20.00 Feet Bulk) (Cut to 9.50 Inch Length) 32-892024122 32-99130122
25 PRIMER BULB 858763 816877 3
26 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
27 SCREW, (M6 x 35) 10-4000332
28 TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length)5-1/2 Inch) 32-892024122 32-99130122
29 TUBING, (20.00 Feet Bulk) (Cut to 1.50 Inch Length)1-1/2 Inch) 32-892024122 32-99130122
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97

Fuel Pump(Manual)(Design I)

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Below is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Manual)(Design I):

Mercury 40 (3 CYL.) Fuel Pump(Manual)(Design I) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 BASE 144303
14 PLATE 987752
15 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 CONNECTOR, 90 Degree (.125-27) Nylon 22-433351
18 PRIMER BULB 858763 816877 3
19 TUBING, (20.00 Feet Bulk) 32-892024122 32-99130122
20 SLEEVE, (.500 x 5.00) 23-82538115
21 HOSE 32-830764 32-824477
22 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
23 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912878
24 INSULATOR 8507051
25 HOSE, Molded 32-830765 32-825848
26 FILTER, Fuel 35-891642T03 35-87946T14, 35-87946T16
27 BRACKET 822387
28 NUT, (M6) Stainless Steel 11-401366
29 TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
30 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
31 SCREW, (M6 x 35) 10-4000332
- GASKET SET 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Fuel Pump(Manual)(Design II)

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Below is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Manual)(Design II):

Mercury 40 (3 CYL.) Fuel Pump(Manual)(Design II) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP KIT, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 BASE 144303
14 PLATE 987752
15 SCREW, (M5 x 40), Pump 10-82104540
16 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
17 CONNECTOR, 90 Degree (.125-27) Nylon 22-433351
18 PRIMER BULB 858763 816877 3
19 TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length) 32-892024122 32-99130122
20 SLEEVE, (.500 x 5.00) 23-82538115
21 HOSE, Molded 32-892038
22 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
23 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912878
24 INSULATOR 8507051
25 HOSE, Molded 32-892040
26 FILTER ASSEMBLY, Fuel 35-891642T03 35-87946T14, 35-87946T16
27 BRACKET 822387
28 NUT, (M6) Stainless Steel 11-401366
29 HOSE, Molded 32-892037
30 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
31 SCREW, (M6 x 35) 10-4000332
- GASKET SET, Engine Overhaul 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Gasket Set Components, Engine Overhaul

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Below is the parts list for Mercury 40 (3 CYL.) Gasket Set Components, Engine Overhaul:

Mercury 40 (3 CYL.) Gasket Set Components, Engine Overhaul Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Engine Overhaul 27-822420A94
- DIAPHRAGM KIT, Fuel Pump 21-857005A1
- NOT SOLD SEPARATE, Diaphragm NSS
- NOT SOLD SEPARATE, Retainer NSS
- NOT SOLD SEPARATE, Spring-Main NSS
- NOT SOLD SEPARATE, Cap NSS
- NOT SOLD SEPARATE, Spring-Boost NSS
- NOT SOLD SEPARATE, Cap NSS
- GASKET, Fuel Pump 27-8M0204705
- NOT SOLD SEPARATE, Gasket-Boost NSS
- NOT SOLD SEPARATE, Gasket-Pulse NSS
- GASKET, Flange 27-8144461
- GASKET, Tank Cap 27-828766
- O-RING, Oil Injection Pump 25-36390
- O-RING, Oil Injection Pump 25-8M0204667
- O-RING, (2.175 x .175), End Cap 25-8M0142854
- O-RING, (.614 x .070), Cover Crankcase Comment: (Manual) 25-48462
- GASKET 27-8M0000822 27-828553, 27-812865, 27-822420
- GASKET, Poppet 27-8128672
- DIAPHRAGM, Poppet 812887002 812887 1
- GASKET, Thermostat 27-8M0204714
- SEAL, Water Tube 42941001
- GASKET, Driveshaft Housing 27-8M0000821 27-821446
- O-RING, (.796 x .139), Water Tube Extension 25-8M0204645
- SEAL, Sealing 12-191833
- WASHER, Impeller 12-866451
- GASKET, Upper Water Pump, Water Pump Upper Housing Assembly (Upper) 27-822189
- GASKET, Lower Water Pump, Water Pump Upper Housing Assembly (Lower) 27-8M0214956
- SET SCREW, Water Pump Base Assembly MTM14201T 10-MTM14201, 10-824308, 850106E
- O-RING, (1.609 x .139), Retainer (Shift Shaft) 25-26855
- O-RING, (.239 x .174), Shift Shaft 25-85594
- GASKET , Water Tube 27-823942
- O-RING, Bearing Carrier 25-815460
- O-RING Comment: (Not Used In This Application) 25-62457
- GASKET, Induction Manifold Comment: (Not Used In This Application) 27-821370

Gasket Set Components-Engine Overhaul

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Below is the parts list for Mercury 40 (3 CYL.) Gasket Set Components-Engine Overhaul:

Mercury 40 (3 CYL.) Gasket Set Components-Engine Overhaul Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET 27-828553A97
0 O-RING, (.614 x .070) 25-48462
0 GASKET, Cylinder Block to Exhaust Plate 27-8M0000822 27-828553, 27-812865, 27-822420
0 O-RING, (2.175 x .175) 25-8M0142854
0 SEAL, Water Tube, Upper 42941001
0 GASKET, Driveshaft Housing 27-8M0000821 27-821446
0 WASHER 12-866451
0 GASKET, Upper Water Pump, Water Pump 27-822189
0 GASKET, Lower Water Pump, Lower 27-8M0214956
0 O-RING, (1.421 x .139) (1.421 I.D.) 25-821308
0 SEAL 12-191833
0 O-RING, (1.609 x .139) 25-26855
0 GASKET, Induction Manifold 27-812869
0 GASKET, Reed Block 27-812868
0 GASKET, Thermostat Cover 27-827284
0 O-RING, (.239 x .174) (.239 I.D.) 25-85594
0 GASKET , Water Tube 27-823942
0 O-RING, Bearing Carrier 25-815460
0 O-RING (.676 I.D.) 25-36390
0 O-RING (.739 I.D.) 25-8M0204667
0 NOT SOLD SEPARATE (Disc-Check Valve) NSS
0 NOT SOLD SEPARATE (Diaphragm-Fuel Pump) NSS
0 GASKET, Fuel Pump 27-8M0204705
0 NOT SOLD SEPARATE (Gasket-Boost Chamber) NSS
0 NOT SOLD SEPARATE (Gasket-Pulse Chamber) NSS
0 RETAINER, Check Valve 21-17311
0 NOT SOLD SEPARATE (Spring Compression, Boost) NSS
0 NOT SOLD SEPARATE (Spring Compression, Main) NSS
0 NOT SOLD SEPARATE (Cap-Spring End) NSS
0 NOT SOLD SEPARATE (Cap-Spring End) NSS
0 GASKET, Flange, Carburetor 27-8144461

Gear Housing(Driveshaft)(1.83:1 Gear Ratio)

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Below is the parts list for Mercury 40 (3 CYL.) Gear Housing(Driveshaft)(1.83:1 Gear Ratio):

Mercury 40 (3 CYL.) Gear Housing(Driveshaft)(1.83:1 Gear Ratio) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (Black)(Short) 1682-821306T26 1682-821306A26 (Black)(Short)
- GEAR HOUSING ASSEMBLY Comment: (Black)(Long) 1682-821306T28 1682-821306A28 (Black)(Long)
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black) 1682-821306T12 1682-821306A12 (Basic-Black)
2 SEAL/PLATE KIT 818226A1
3 NOT SOLD SEPARATE Comment: (Plate) NSS
4 SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25) 10-79953Q04
5 WASHER 12-191833
6 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
6 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
7 WASHER 12-191833
8 NUT, (.437-20) 11-55910
9 GEAR, Pinion (12 Teeth) 43-822161T2
10 BEARING ASSEMBLY 31-821321A2
11 NOT SOLD SEPARATE Comment: (Cup) NSS
12 SCREW, (M6 x 16) 10-8248324
13 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
14 SEAL 8235471
15 WASHER 12-866451
16 KEY 28-8M0214993
17 WASHER 12-866451
18 GASKET, Upper Water Pump 27-822189
19 GASKET, Lower Water Pump (Lower) 27-8M0214956
20 FACE PLATE 8213542
21 IMPELLER 47-8M0204712
22 BASE ASSEMBLY, Water Pump 46-821307A2
23 SEAL 26-821309
24 SEAL 26-821310
25 O-RING, (1.421 x .139) 25-821308
26 DRIVESHAFT Comment: (Short) 45-822466A1
26 DRIVESHAFT Comment: (Long) 45-822159T1
27 BEARING, Ball 30-821311
28 TIE STRAP 823548T 823548, 54-856608
29 BOOT 822158
30 RETAINER 821827
31 O-RING, (1.609 x .139) 25-26855
32 O-RING, (.239 x .174) 25-85594
33 WASHER 12-814803 12-93853
34 SHIFT SHAFT Comment: (Short) 822453A1
34 SHIFT SHAFT Comment: (Long) 821319A1
35 NUT, (M6) Stainless Steel 11-400212
36 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
37 PIN, (.078 x .437) 17-85593
38 CAM, Shift 8213161
39 PIN, (.125 x .625) 17-822369
- GASKET SET 27-828553A97
- SEAL KIT 823547A2
- REPAIR KIT, Water Pump 821354A2

Gear Housing(Driveshaft)(2.00:1 Gear Ratio)

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Below is the parts list for Mercury 40 (3 CYL.) Gear Housing(Driveshaft)(2.00:1 Gear Ratio):

Mercury 40 (3 CYL.) Gear Housing(Driveshaft)(2.00:1 Gear Ratio) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Short) Comment: (Model Version Length Designation: S = 15 Inch) 1682-821306T8
- GEAR HOUSING ASSEMBLY (SL-Export Only) Comment: (Model Version Length Designation: SL = 17.5 Inch) 1682-821306A55
- GEAR HOUSING ASSEMBLY (Long) Comment: (Model Version Length Designation: L = 20 Inch) 1682-821306T6
- GEAR HOUSING ASSEMBLY (LL) Comment: (Model Version Length Designation: LL = 22.5 Inch) 1682-821306A10
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) 1682-821306T12 1682-821306A12 (Basic)
2 SEAL/PLATE KIT 818226A1
3 NOT SOLD SEPARATE, Plate NSS
4 SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25) 10-79953Q04
5 SEAL 12-191833
6 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
6 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
7 SEAL 12-191833
8 NUT, (.437-20) 11-55910
9 GEAR, Pinion - 13 Teeth 43-821326T1
10 BEARING ASSEMBLY, Roller 31-821321A2
11 NOT SOLD SEPARATE, Cup (Part of Reference #10) NSS
12 SCREW, (M6 x 16) 10-8248324
13 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
14 SEAL, Water Tube Comment: (Short/Long) 8235471
15 WASHER 12-866451
16 KEY 28-8M0214993
17 WASHER 12-866451
18 GASKET, Upper Water Pump 27-822189
19 GASKET, Lower Water Pump, Lower 27-8M0214956
20 FACE PLATE 8213542
21 IMPELLER 47-8M0204712
22 BASE ASSEMBLY, Water Pump 46-821307A2
23 SEAL, Oil 26-821309
24 SEAL, Oil 26-821310
25 O-RING, (1.421 x .139) 25-821308
26 DRIVESHAFT Comment: (Short)(Refer to Model Length) 45-822466A1
26 DRIVESHAFT ASSEMBLY (#45-858399A 1) Comment: (SL-Export Only)(Refer to Model Length)
26 DRIVESHAFT Comment: (Long)(Refer to Model Length) 45-822159T1
26 DRIVESHAFT Comment: (LL)(Refer to Model Length) 45-822552A1
27 BEARING, Ball 30-821311
28 TIE STRAP 823548T 823548, 54-856608
29 BOOT 822158
30 RETAINER 821827
31 O-RING, (1.609 x .139) 25-26855
32 O-RING, (.239 x .174) 25-85594
33 WASHER 12-814803 12-93853
34 SHIFT SHAFT Comment: (Short)(Refer to Model Length) 822453A1
34 SHIFT SHAFT (#858401A 1) Comment: (SL-Export Only)(Refer to Model Length)
34 SHIFT SHAFT Comment: (Long)(Refer to Model Length) 821319A1
34 SHIFT SHAFT Comment: (LL)(Refer to Model Length) 822543A1
35 NUT, (M6) Stainless Steel 11-400212
36 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
37 PIN, (.078 x .437) 17-85593
38 CAM, Shift 8213161
39 PIN, (.125 x .625) 17-822369
- GASKET SET 27-822420A94
- SEAL KIT 823547A2
- REPAIR KIT, Water Pump 821354A2

Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio

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Below is the parts list for Mercury 40 (3 CYL.) Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio:

Mercury 40 (3 CYL.) Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (Black)(Short) 1682-821306T26 1682-821306A26 (Black)(Short)
- GEAR HOUSING ASSEMBLY Comment: (Black)(Long) 1682-821306T28 1682-821306A28 (Black)(Long)
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black) 1682-821306T12 1682-821306A12 (Basic-Black)
40 PIN, Dowel 17-821327
41 GASKET 27-823942
42 TUBE 32-8M0026108 32-821828
43 PLUG, Rubber 19-824928001 19-824928, 19-32297
44 SCREEN 821829
45 TRIM TAB 822157T2
46 SCREW, (M8 x 20) 10-82497020
47 WASHER 12-72397
48 GEAR, Forward (22 Teeth) 43-822162T2
49 BEARING ASSEMBLY, Roller 31-8M0103470 31-99328A 1
50 NOT SOLD SEPARATE Comment: (Cup) NSS
51 BEARING, Roller 31-41326
52 FOLLOWER, Cam 821578
53 SPRING 24-8261991
54 PIN 17-8M0020999 17-85093
55 CLUTCH 52-821314T 52-821314
56 SPRING 24-38114
57 PROPELLER SHAFT 44-8M0140441
58 GEAR, Reverse (22 Teeth) 43-822163T1
59 BEARING, Ball 30-20839T
60 CARRIER ASSEMBLY, Bearing 8M0168900
61 O-RING 25-815460
62 BEARING, Needle 31-21700
63 SEAL, Oil 26-8M0205511
64 SEAL, Oil 26-8M0203757
65 WASHER, (.323 x .563 x .063) Stainless Steel 12-8M0042642 12-70132
65 WASHER, (.323 x .590 x .112) Stainless Steel Comment: (Use with Threaded Insert) 12-855941
66 SCREW, (M8 x 25) 10-4000353
66 SCREW, (M8 x 30) Comment: (Use with Threaded Insert) 10-85594030
67 INSERT, Threaded 8227731
68 NOT SOLD SEPARATE (Decal 1.83:1) (12 X 22) NSS
69 THRUST HUB 73345A1
70 PROP NUT KIT 11-69578Q1
71 TAB WASHER 14-8M0214942
72 SCREW, (M10 x 45) 10-4000380
73 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
- GASKET SET 27-828553A97
- SEAL KIT 823547A2

Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio

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Below is the parts list for Mercury 40 (3 CYL.) Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio:

Mercury 40 (3 CYL.) Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (Short) 1682-821306T8
- GEAR HOUSING ASSEMBLY Comment: (SL-Export Only) 1682-821306A55
- GEAR HOUSING ASSEMBLY Comment: (Long) 1682-821306T6
- GEAR HOUSING ASSEMBLY Comment: (LL) 1682-821306A10
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) 1682-821306T12 1682-821306A12 (Basic)
40 PIN, Dowel 17-821327
41 GASKET 27-823942
42 TUBE 32-8M0026108 32-821828
43 PLUG, Rubber 19-824928001 19-824928, 19-32297
44 SCREEN 821829
45 TRIM TAB 822157T2
46 SCREW, (M8 x 20) 10-82497020
47 WASHER 12-72397
48 GEAR ASSEMBLY, Forward - 26 Teeth 43-821315T1
49 BEARING ASSEMBLY, Roller 31-8M0103470 31-99328A 1
50 NOT SOLD SEPARATE, Cup NSS
51 BEARING, Roller 31-41326
52 FOLLOWER, Cam 821578
53 SPRING 24-8261991
54 PIN 17-8M0020999 17-85093
55 CLUTCH 52-821314T 52-821314
56 SPRING 24-38114
57 PROPELLER SHAFT 44-8M0140441
58 GEAR, Reverse - 26 Teeth 43-821312T1
59 BEARING, Ball 30-20839T
60 CARRIER ASSEMBLY, Bearing 8M0168900
61 O-RING 25-815460
62 BEARING, Needle 31-21700
63 SEAL, Oil 26-8M0205511
64 SEAL, Oil 26-8M0203757
65 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
66 SCREW, (M8 x 30) 10-85594030
67 INSERT, Threaded 8227731
68 THRUST HUB 73345A1
69 PROP NUT KIT 11-69578Q1
70 TAB WASHER 14-8M0214942
71 SCREW, (M10 x 45), Short/Long 10-4000380
72 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
73 NOT SOLD SEPARATE, Decal-Gear Ratio NSS
- GASKET SET 27-822420A94
- SEAL KIT 823547A2

Heater Manifold

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Below is the parts list for Mercury 40 (3 CYL.) Heater Manifold:

Mercury 40 (3 CYL.) Heater Manifold Diagram
Position No. Part Name OEM Number Supersedes
1 MANIFOLD ASSEMBLY, Heater 828155A1
2 GASKET 27-826138
3 SCREW, (#8-32 x .380) 10-20597
4 HOSE, (.187) (26.00 Inches Bulk) (Cut to 17 Inch Length) 32-9912878
5 ELBOW, 90 Degree 22-33373001
6 HOSE, (.187) (26.00 Inches Bulk) 32-9912878
7 FITTING 19-828167
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 CAP 22-15026

Induction Manifold

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Below is the parts list for Mercury 40 (3 CYL.) Induction Manifold:

Mercury 40 (3 CYL.) Induction Manifold Diagram
Position No. Part Name OEM Number Supersedes
1 MANIFOLD ASSEMBLY, Induction 821371A2
2 CHECK VALVE 21-426233
3 FITTING, Barbed 22-823563
4 STUD, (M6 x 44) 16-8161949
5 SCREW, (M6 x 40) 10-82130040
6 TUBING, (240.00 Inches Bulk) (Cut to 12.50 Inch Length) 32-892024122 32-99130122
7 SCREW, (M8 x 30) 10-81742730
8 REED VALVE Comment: (30 H.P.) 830246T2
8 REED VALVE Comment: (40 H.P.) 830246T3
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Induction Manifold and Reed Block

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Below is the parts list for Mercury 40 (3 CYL.) Induction Manifold and Reed Block:

Mercury 40 (3 CYL.) Induction Manifold and Reed Block Diagram
Position No. Part Name OEM Number Supersedes
1 GASKET 27-8M0000822 27-828553, 27-812865, 27-822420
2 END CAP ASSEMBLY 1171-9812A8
3 SEAL, Oil 26-828932 26-821756
4 SEAL 26-41953
5 O-RING, (2.175 x .175) 25-8M0142854
6 SCREW, (M8 x 20) 10-81742720
7 BRACKET ASSEMBLY 19077A07
8 STUD, (M6 x 44) 16-8161949
9 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) 12-8M0204663
10 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) 12-69056
11 WING NUT Comment: (Electric) 11-816872
12 SCREW, (M8 x 35 MM) 10-82127335
13 MANIFOLD ASSEMBLY, Induction 827998A1
14 ELBOW Comment: (Electric) 22-19725
15 ELBOW Comment: (Manual) 22-19725
16 CAP Comment: (Manual) 22-15026
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 GASKET 27-812869
19 SCREW, (M8 x 30) 10-81742730
20 REED BLOCK ASSEMBLY 8M0219197
21 GASKET 27-812868
22 NOT SOLD SEPARATE Comment: (Dowel Pin) NSS
23 REED ASSEMBLY 34-812880A03 34-812880A 1, 34-812880A 2
24 TAB WASHER 14-429821
25 RETAINER, Reed Comment: (50) 812879002 812879 1 (50)
26 RETAINER, Reed Comment: (40) 825267
27 SCREW, (M6 x 16) 10-88421471
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97

Jet Components

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Below is the parts list for Mercury 40 (3 CYL.) Jet Components:

Mercury 40 (3 CYL.) Jet Components Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M6 x 16) 10-8248324
2 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
3 SEAL 8235471
4 WASHER 12-866451
5 KEY 28-8M0214993
6 WASHER 12-866451
7 GASKET, Upper Water Pump 27-822189
8 GASKET, Lower Water Pump 27-8M0214956
9 FACE PLATE 8213542
10 IMPELLER 47-8M0204712
11 EXTENSION, Water Tube 854491
- SEAL KIT 823547A2
- REPAIR KIT, Water Pump 821354A2
- GASKET SET 27-828553A97

Jet Pump Assembly

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Below is the parts list for Mercury 40 (3 CYL.) Jet Pump Assembly:

Mercury 40 (3 CYL.) Jet Pump Assembly Diagram
Position No. Part Name OEM Number Supersedes
- JET PUMP ASSEMBLY Comment: (With Stainless Steel Impeller) 856143A5
1 HOUSING, Pump 801411401
2 HOSE, Lube 32-827490
3 SHIFT LINKAGE KIT 878376
4 CAM 878381
5 GATE, Reverse - With Bumper 878379
6 IMPELLER Comment: (Stainless Steel) 47-855708T40 47-801414 40 (Stainless Steel)
7 HOUSING, Intake 80141240
8 LINER 827188T1
9 DRIVESHAFT 45-801413401
10 THRUST WASHER 12-879652
11 BEARING, Ball 30-879653
12 SLEEVE 23-827189
13 NUT 11-827190
14 KEY, Impeller 28-801405625
15 SHIM, Impeller 15-801404625
16 TAB WASHER 14-801403625
17 SCREW, (.250-20 x .750) Stainless Steel 10-90192
18 SCREW, (.250-20 x .875) 10-19923088
19 WASHER, (.281 x .625 x .065) Stainless Steel 12-35044
20 SCREW, (.250-20 x .625) 10-19923062
21 SCREW, (.312-18 x 1.250) 10-60411
22 BRACKET, Cable Support 801410
23 NUT, (.312-18) 11-82670910
24 PIN, Dowel 17-801406
25 SCREW, (.312-18 x 2.50) 10-19924250
25 SCREW, (.312-18 x 2.75) 10-19924275
26 WASHER 12-8M0207778
27 SCREW, (.375-16 x 1.25) 10-19925125
28 ADAPTOR 853881
29 SCREW, (M10 x 1.5 x 30) 10-1993330
30 WASHER, (.406 x .734 x .063) Stainless Steel 12-34931
31 SCREW, (M10 x 35) 10-87810178
32 PIN, Dowel 17-821327

Lube Chart

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Below is the parts list for Mercury 40 (3 CYL.) Lube Chart:

Mercury 40 (3 CYL.) Lube Chart Diagram
Position No. Part Name OEM Number Supersedes
NO PARTS LIST NOPART
NO PARTS LIST NOPART

Manual Start Components

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Below is the parts list for Mercury 40 (3 CYL.) Manual Start Components:

Mercury 40 (3 CYL.) Manual Start Components Diagram
Position No. Part Name OEM Number Supersedes
1 SEAL, Handle Rest 8M0043416 824995 1
2 SPACER, Handle Rest 23-822392
3 REST, Starter Handle 821788T02 821788 2
4 HANDLE ASSEMBLY 85174A1
5 NOT SOLD SEPARATE, Retainer NSS
6 NUT, (M6) 11-401366
7 WASHER, (.265 x .750 x .048) 12-858779
8 GROMMET 25-8157951
9 BUSHING 23-816086
10 GROMMET 25-8157951
11 WASHER, (.265 x .750 x .048) 12-858779
- STARTER ASSEMBLY, Recoil 816728T14 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9
12 HOUSING 816728T05 816728 5
13 RING, Retaining 53-818853 53-42689
14 BUSHING 8M0183792
15 LOCKWASHER 13-826229
16 SPRING 24-86857T01
17 SHEAVE, Starter 50-825269T01 50-825269A 1
18 ROPE 50-12066Q10
19 SPRING 24-868523
20 CAM 86853T01
21 SCREW, (.250-20 x .625) 10-826253 10-97516, 10-818838
22 RING, Retaining 53-86849T01
23 CAM 868501
24 SPRING 24-86851T02
25 SCREW, (#10-16 x 1.00) 10-8182491
26 RETAINER 816711
27 CAM 816712T01 816712 1
28 LEVER 8166903
29 SPRING 24-826791 24-816718 1
30 CABLE, Interlock, Interlock 8567542
31 SCREW, (#10-16 x .500) 10-878608 10-812832
32 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
33 SCREW, (#10-16 x .625) 10-8214281
34 COTTER PIN 18-26811
35 DECAL, EPA Label Information Comment: (1999) 37-856985A6
35 DECAL, EPA Label Information Comment: (2000) 37-804664A00
35 DECAL, EPA Label Information Comment: (2001) 37-804664A01
35 DECAL, EPA Label Information Comment: (2002) 37-804664A02
35 DECAL, EPA Label Information Comment: (2003) 37-804664A03
35 DECAL, EPA Label Information Comment: (2004) 37-804664A04
36 DECAL, Warning, High Voltage 37-8272822
37 NOT SOLD SEPARATE, Decal-Caution in Gear Idle NSS
38 NOT SOLD SEPARATE, Decal-Timing NSS

Oil Injection Components

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Below is the parts list for Mercury 40 (3 CYL.) Oil Injection Components:

Mercury 40 (3 CYL.) Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 BUSHING 23-822003
2 GROMMET 25-822002
3 TANK ASSEMBLY, Oil 1271-8M0219215
4 CAP ASSEMBLY 36-828765A1
5 GASKET 27-828766
6 NOT SOLD SEPARATE, Retainer NSS
7 PUSH NUT 11-821285
8 VENT ASSEMBLY 19299A1
9 VALVE 21-64871
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 CLAMP 54-814200
12 TUBING, (14.50 Inches Bulk) (Cut to 4.75 Inch Length) 32-9004934
13 ELBOW 22-826083
14 TUBING, (25.00 Inches Bulk) (Cut to 1.25 Inch Length) 32-82381455
15 GROMMET 25-823770001 25-823770
16 SPACER 23-826084
17 SWITCH ASSEMBLY 87-12886A6
18 SCREW, (.164-18 x .375) 10-58376
19 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
20 TUBING, (15.00 Inches Bulk) (Cut to 10.00 Inch Length) 32-82381335
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 GEAR, Driven 43-826143
23 BEARING ASSEMBLY 23-19278A2
24 BUSHING, Flanged 23-17597
25 BUSHING 23-17596
26 PUMP ASSEMBLY, Oil Injection 818902A2
27 O-RING 25-36390
28 O-RING 25-8M0204667
29 SCREW, (M5 x 20) Stainless Steel 10-40011108
30 LINK 826581T01 826581A 1
- GASKET SET 27-822420A94
1 BUSHING 23-822003
2 GROMMET 25-822002
3 SCREW, (M6 x 25) Stainless Steel 10-40011129
4 TANK ASSEMBLY, Oil 1276-828163A2
5 CAP ASSEMBLY 36-828765A2
6 NOT SOLD SEPARATE, Tether NSS
7 PUSH NUT 11-821285
8 VENT ASSEMBLY 19299A1
9 VALVE 21-64871
10 SEAL 8M0039080 816066 2
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 GROMMET 25-813644002 25-813644 1
13 SWITCH ASSEMBLY 87-12886A6
14 SCREW, (.164-18 x .375) 10-58376
15 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
16 SPACER 23-826084
17 TUBING, (15.00 Inches Bulk) (12 Inch) 32-82381335
18 PUMP ASSEMBLY, Oil Injection Comment: (40) 818902A2
19 PUMP ASSEMBLY, Oil Injection Comment: (50) 818902A1
20 O-RING 25-36390
21 O-RING 25-8M0204667
22 SCREW, (M5 x 20) Stainless Steel 10-40011108
23 GEAR, Driven 43-19277
24 BEARING ASSEMBLY 23-19278A2
25 BUSHING (Flanged) 23-17597
26 BUSHING 23-17596
27 LINK 8M0084729 826581A 2
- GASKET SET 27-828553A97

Power Trim

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Below is the parts list for Mercury 40 (3 CYL.) Power Trim:

Mercury 40 (3 CYL.) Power Trim Diagram
Position No. Part Name OEM Number Supersedes
1 POWER TRIM ASSEMBLY 822344T14 822344T10, 822344T 5
- O-RING KIT 25-827668A1
2 SHOCK ROD ASSEMBLY 893931A01 827670A 2
3 PILOT CHECK ASSEMBLY 827671A1
4 TILT RELIEF VALVE ASSEMBLY 827672A1
5 SEAT ASSEMBLY, Suction 827673A1
6 PUMP ASSEMBLY 827674A1
7 NOT SOLD SEPARATE, Ball and Spring NSS
8 NOT SOLD SEPARATE, Screw NSS
9 NOT SOLD SEPARATE, Filter NSS
10 NOT SOLD SEPARATE, O Ring NSS
11 MOTOR ASSEMBLY 827675A1
12 NOT SOLD SEPARATE, Screw NSS
13 NOT SOLD SEPARATE, Washer NSS
14 CABLE ASSEMBLY 88238A15
15 NOT SOLD SEPARATE, O Ring NSS
16 NOT SOLD SEPARATE, Coupler NSS
17 PISTON, Memory 827676
18 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
19 PLUG ASSEMBLY 19-811613
20 BRACKET 830238T
21 HARNESS ASSEMBLY, Trim, Trim 84-826802A9
22 SCREW, (M6 x 25 MM) 10-82129125
23 RELAY ASSEMBLY 8M0207773
24 BRACKET 828102
25 GROMMET 25-818967
26 BUSHING 23-8M0214955
27 NOT SOLD SEPARATE, Decal-Trim Relay NSS
1 POWER TRIM ASSEMBLY 822344T14 822344T10, 822344T 5
- O-RING KIT 25-827668A1
2 SHOCK ROD ASSEMBLY 893931A01 827670A 2
3 PILOT CHECK ASSEMBLY 827671A1
4 TILT RELIEF VALVE ASSEMBLY 827672A1
5 SEAT ASSEMBLY, Suction 827673A1
6 PUMP ASSEMBLY 827674A1
7 NOT SOLD SEPARATE Comment: (Ball/Spring) NSS
8 NOT SOLD SEPARATE Comment: (Screw) NSS
9 NOT SOLD SEPARATE Comment: (Filter) NSS
10 NOT SOLD SEPARATE Comment: (O Ring) NSS
11 MOTOR ASSEMBLY 827675A1
12 NOT SOLD SEPARATE Comment: (Screw) NSS
13 NOT SOLD SEPARATE Comment: (Washer) NSS
14 CABLE ASSEMBLY 88238A15
15 NOT SOLD SEPARATE Comment: (O Ring) NSS
16 NOT SOLD SEPARATE Comment: (Coupler) NSS
17 PISTON, Memory 827676
18 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
19 PLUG ASSEMBLY 19-811613
20 BRACKET 831276T
21 HARNESS ASSEMBLY, Trim 84-826802A9
22 SCREW, (M6 x 25 MM) 10-82129125
23 RELAY ASSEMBLY 8M0207773
24 BRACKET 828102
25 GROMMET 25-818967
26 BUSHING 23-8M0214955
27 NOT SOLD SEPARATE Comment: (Decal) NSS
28 SCREW, (#10-16 x .600) 10-878609 10-812832 1
29 C WASHER 8M0084613 69205
30 CLIP 54-22740

Power Trim Mounting

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Below is the parts list for Mercury 40 (3 CYL.) Power Trim Mounting:

Mercury 40 (3 CYL.) Power Trim Mounting Diagram
Position No. Part Name OEM Number Supersedes
1 PIN, Anchor (14 mm) 17-822481001 17-822481
2 BUSHING 23-822482
3 BUSHING 23-822484
4 WASHER 12-825190
5 NUT 11-826712 11-40134 14
6 SCREW, (M10 x 40) Stainless Steel 10-4009040
7 WASHER 12-4002319
8 NUT, (M10) 11-40140
9 SCREW, (#10-16 x .600) 10-878609 10-812832 1
10 C WASHER 8M0084613 69205
11 CLIP 54-22740

Service/Support Material

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Below is the parts list for Mercury 40 (3 CYL.) Service/Support Material:

Mercury 40 (3 CYL.) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL, 30/40 (2 Cylinder) 2-Stroke 90-803018
0 SERVICE MANUAL, 30/40 (2-Stroke) 90-826148R03 90-826148R 2
0 OWNERS MANUAL Comment: (30/40)(USA) 90-10116040
0 OWNERS MANUAL Comment: (30/40) (Belgium) 90-10116V40
0 OWNERS MANUAL Comment: (30/40 Seapro/Marathon) 90-10148040
0 DECAL SET Comment: (Tracker 40) 37-804869A00
0 DECAL SET Comment: (Merc 30)(2000 Model Year and Above) 37-808616A00 37-808616A96, 37-808616A94 (Merc 30)(2000 Model Year and Above)
0 DECAL SET Comment: (Merc 40)(2000 Model Year and Above) 37-824093A00 37-824093A96, 37-824093A94 (Merc 40)(2000 Model Year and Above)
0 DECAL SET Comment: (30 Marathon)(2000 Model Year and Above) 37-8582521
0 DECAL SET Comment: (40 Marathon)(2000 Model Year and Above) 37-8582522
0 DECAL SET Comment: (El Pescador)(2000 Model Year and Above) 37-804705A00
0 DECAL SET Comment: (Merc 30)(1996 Through 1999) 37-808616A00 37-808616A96, 37-808616A94 (Merc 30)(1996 Through 1999)
0 DECAL SET Comment: (Merc 40)(1996 Through 1999) 37-824093A00 37-824093A96, 37-824093A94 (Merc 40)(1996 Through 1999)
0 DECAL SET Comment: (30 Marathon)(1995 Through 1999) 37-8582521
0 DECAL SET Comment: (40 Marathon)(1995 Through 1999) 37-8582522
0 DECAL SET Comment: (30 Seapro) 37-808683A01 37-808683A95, 37-808683A94 (30 Seapro)
0 DECAL SET Comment: (40 Seapro) 37-808615A01 37-808615A95, 37-808615A94 (40 Seapro)
0 DECAL SET Comment: (Mariner 30)(2001/2002) 37-808682A03 37-808682A01, 37-808682A97, 37-808682A94 (Mariner 30)(2001/2002)
0 DECAL SET Comment: (Mariner 30)(2003) 37-808682A03 37-808682A01, 37-808682A97, 37-808682A94 (Mariner 30)(2003)
0 DECAL SET Comment: (Mariner 40)(1997 Through 2000) 37-824094A03 37-824094A01, 37-824094A97, 37-824094A94 (Mariner 40)(1997 Through 2000)
0 DECAL SET Comment: (Mariner 40)(2001/2002) 37-824094A03 37-824094A01, 37-824094A97, 37-824094A94 (Mariner 40)(2001/2002)
0 DECAL SET Comment: (Mariner 40)(2003) 37-824094A03 37-824094A01, 37-824094A97, 37-824094A94 (Mariner 40)(2003)
0 DECAL SET Comment: (Mariner 40 Arrluk/Greenland)(2001/2002) 37-54321A03
0 DECAL SET Comment: (Mariner 40 Arrluk/Greenland)(2003) 37-54321A03
0 DECAL, EPA Label Information Comment: (1999) 37-856985A6
0 DECAL, EPA Label Information Comment: (2000) 37-804664A00
0 DECAL, EPA Label Information Comment: (2001) 37-804664A01
0 DECAL, EPA Label Information Comment: (2002) 37-804664A02
0 DECAL, EPA Label Information Comment: (2003) 37-804664A03
0 DECAL, EPA Label Information Comment: (2004) 37-804664A04
0 PARTS MANUAL, 40/50 Jet 30 (3 Cylinder) 2-Stroke 90-803026
0 SERVICE MANUAL 90-8M0110565 90-852572R02, 90-852572R 1
0 OWNERS MANUAL Comment: (Mercury/Mariner)(USA) 90-10170040
0 OWNERS MANUAL Comment: (Mercury/Mariner)(Belgium) 90-10170V40
0 OWNERS MANUAL Comment: (Jet 30) 90-10204010
0 DECAL SET Comment: (Black 40)(2000 and Above) 37-830163A00
0 DECAL SET Comment: (Black 50)(1997 and Above) 37-852079A00 37-852079A97 (Black 50)(1997 and Above)
0 DECAL SET Comment: (Black Jet 30)(2000 - 2001) 37-804687A00
0 DECAL SET Comment: (Black 40)(1997 Through 1999) 37-830163A97
0 DECAL SET Comment: (Black Jet 30-also need 37-830163A97)(1997 Through 1999) 37-83016330
0 DECAL SET Comment: (Black Jet 30-also need 37-830163-30)(1997 Through 1999) 37-830163A97
0 DECAL SET Comment: (Gray 40)(2001/2002) 37-830164A03 37-830164A01, 37-830164A97 (Gray 40)(2001/2002)
0 DECAL SET Comment: (Gray 40)(2003) 37-830164A03 37-830164A01, 37-830164A97 (Gray 40)(2003)
0 DECAL SET Comment: (Gray 50)(2001/2002) 37-852080A03 37-852080A01, 37-852080A97 (Gray 50)(2001/2002)
0 DECAL SET Comment: (Gray 50)(2003) 37-852080A03 37-852080A01, 37-852080A97 (Gray 50)(2003)
0 DECAL SET Comment: (Gray Jet 30)(2001 and Above) 37-830162A01 37-830162A98 (Gray Jet 30)(2001 and Above)
0 DECAL SET Comment: (Gray 40)(1997 Through 2000) 37-830164A03 37-830164A01, 37-830164A97 (Gray 40)(1997 Through 2000)
0 DECAL SET Comment: (Gray 50)(1997 Through 2000) 37-852080A03 37-852080A01, 37-852080A97 (Gray 50)(1997 Through 2000)
0 DECAL SET Comment: (Gray Jet 30)(1998 Through 2000) 37-830162A01 37-830162A98 (Gray Jet 30)(1998 Through 2000)
0 DECAL SET Comment: (Tracker 40) 37-850311A97
0 DECAL SET Comment: (Tracker 50) 37-803948A99
0 DECAL, EPA Label Information Comment: (1999) 37-856985A7
0 DECAL, EPA Label Information Comment: (2000) 37-804665A00
0 DECAL, EPA Label Information Comment: (2001) 37-804665A01
0 DECAL, EPA Label Information Comment: (2002) 37-804665A02
0 DECAL, EPA Label Information Comment: (2003) 37-804665A03
0 DECAL, EPA Label Information Comment: (2004) 37-804665A04

Starter Assembly(Manual)

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Below is the parts list for Mercury 40 (3 CYL.) Starter Assembly(Manual):

Mercury 40 (3 CYL.) Starter Assembly(Manual) Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE ASSEMBLY 85174A1
2 NOT SOLD SEPARATE Comment: (Retainer) NSS
- REST ASSEMBLY, Starter Handle 821788A6
3 NOT SOLD SEPARATE Comment: (Rest) NSS
4 SEAL 8M0043416 824995 1
5 SCREW, (M6 x 30) Stainless Steel 10-4010630
6 SPACER 23-830190
7 BUSHING 23-816086
8 GROMMET 25-8157951
9 WASHER, (.265 x .750 x .048) 12-858779
10 NUT, (M6) 11-401196
11 CABLE, Interlock 8567541
12 SCREW, (#10-16 x .625) 10-8214281
13 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
14 COTTER PIN 18-26811
15 SCREW, (#10-16 x .500) 10-878608 10-812832
16 COTTER PIN 18-26811
- STARTER ASSEMBLY, Recoil 816728T14 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9
17 HOUSING 816728T05 816728 5
18 SPRING 24-826791 24-816718 1
19 LEVER 8166903
20 CAM 816712T01 816712 1
21 RETAINER 816711
22 SCREW, (#10-16 x 1.00) 10-8182491
23 LOCKWASHER, SPRING 13-826229
24 SPRING 24-86857T01
25 SHEAVE, Starter 50-825269T01 50-825269A 1
26 SPRING 24-86851T02
27 CAM 868501
28 RING, Retaining 53-86849T01
29 ROPE 50-12066Q10
30 SPRING 24-868523
31 CAM 86853T01
32 SCREW, (.250-20 x .625) 10-826253 10-97516, 10-818838
33 BUSHING 8M0183792
34 RING, Retaining 53-818853 53-42689
35 NOT SOLD SEPARATE Comment: (Timing Decal) NSS
36 NOT SOLD SEPARATE Comment: (Decal-Caution in Gear Idle) NSS
37 DECAL, EPA Label Information Comment: (1999) 37-856985A7
37 DECAL, EPA Label Information Comment: (2000) 37-804665A00
37 DECAL, EPA Label Information Comment: (2001) 37-804665A01
37 DECAL, EPA Label Information Comment: (2002) 37-804665A02
37 DECAL, EPA Label Information Comment: (2003) 37-804665A03
37 DECAL, EPA Label Information Comment: (2004) 37-804665A04

Starter Motor

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Below is the parts list for Mercury 40 (3 CYL.) Starter Motor:

Mercury 40 (3 CYL.) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
2 THRU BOLT 10-965661
3 DRIVE KIT 90643
4 DRIVE ASSEMBLY 685753
5 DRIVE CAP 8236392
6 ARMATURE 965651
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) 11-64015
13 CABLE ASSEMBLY, Battery - Positive (5/16) 84-88439A9
14 SCREW, (M8 x 45) Stainless Steel 10-40011153
15 CABLE ASSEMBLY, Black (6.25 Inch Terminals) 84-88807A33
16 DECAL, Warning, High Voltage 37-8272822
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
2 THRU BOLT 10-965661
3 DRIVE KIT 90643
4 DRIVE ASSEMBLY 685753
5 DRIVE CAP 8236392
6 ARMATURE 965651
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) 11-64015
13 CABLE ASSEMBLY, Battery - Positive 84-88439A9
14 SCREW, (M8 x 45) Stainless Steel 10-40011153
15 NOT SOLD SEPARATE, Decal-Warning NSS
16 BRACKET, Oil Tank 823989

Stator/Trigger(Electric Models)

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Below is the parts list for Mercury 40 (3 CYL.) Stator/Trigger(Electric Models):

Mercury 40 (3 CYL.) Stator/Trigger(Electric Models) Diagram
Position No. Part Name OEM Number Supersedes
1 SEAL 8M0043416 824995 1
2 REST KIT, Oil Injection 821788A1
3 PLUG, Starter Handle 19-822513002 19-822513 1
4 GROMMET, Oil Tank 823771001 823771
5 PLUG 19-822464
6 SPACER, Handle Rest 23-822392
7 WING NUT 11-816872
8 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
9 WASHER, (.187 x .500 x .062) Neoprene, Neoprene 12-8M0204663
10 COVER ASSEMBLY 812777T1
11 SCREW, (M5 x 30) 10-4013930
12 IGNITION STATOR KIT 398-832075A21 398-832075A 4
13 TRIGGER 853960T
14 DECAL, EPA Label Information Comment: (1999) 37-856985A6
14 DECAL, EPA Label Information Comment: (2000) 37-804664A00
14 DECAL, EPA Label Information Comment: (2001) 37-804664A01
14 DECAL, EPA Label Information Comment: (2002) 37-804664A02
14 DECAL, EPA Label Information Comment: (2003) 37-804664A03
14 DECAL, EPA Label Information Comment: (2004) 37-804664A04
15 NOT SOLD SEPARATE, Decal-Caution in Gear Idle NSS
16 NOT SOLD SEPARATE, Decal-Timing NSS

Swivel Bracket

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Below is the parts list for Mercury 40 (3 CYL.) Swivel Bracket:

Mercury 40 (3 CYL.) Swivel Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 ATTACHING KIT, Engine Steering 19608A14
2 SCREW, (.375-24 x 1.500) 10-823919
3 WASHER, (.390 x .546 x .12) 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
5 NUT, (.375-24) Stainless Steel 11-8M0204726
6 PUCK, Co-Pilot Comment: (Non Handle) 822397
7 SWIVEL BRACKET 3410-827402T5
8 BUSHING, Upper 23-8217711
9 FITTING, Grease 22-8M0169589
10 BUSHING, Lower 23-821777
11 SEAL 26-8M0205512
12 FITTING, Grease 22-8M0169589
13 CABLE ASSEMBLY 88238A11
14 WASHER 12-19619
15 NUT, (.875-14) 11-858869 11-30499
16 COTTER PIN 18-26811
17 PIN, Pivot, Reverse Lock 821799002 821799 1
18 SCREW, (M8 x 10) Stainless Steel Comment: (Handle) 10-4008910
18 SCREW, (M8 x 25) Stainless Steel Comment: (Non Handle) 10-40011149
19 SEAL Comment: (Non Handle) 8282451
20 NOT SOLD SEPARATE, Decal-Shallow Water Drive NSS
21 WASHER 12-19619
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (.875-14) 11-858869 11-30499
24 DECAL, Co-Pilot 37-8237011
25 PIN, Trilobe 17-821539 17-13794, 17-19603
26 BUSHING 23-823507
27 PIN, Pivot, Upper 17-822480
28 STRAP, Tilt Stop Comment: (Non Power Trim) 8217751
29 LINK, Upper-Reverse Lock 821800
30 LEVER, Reverse Lock 8217981
31 NUT, 6-32,11-8M0207777
32 PIN, Reverse Lock 826578 F366886, F366866
33 SPRING, Reverse Lock 24-F366300
34 LINK, Reverse Lock 8M0026107 821805 2
35 WASHER 12-71055
36 ARM, Reverse Lock 825181003 825181 1
37 LOCK, Reverse 8289861
38 NUT, 10-32,11-8M0204718
39 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
40 BOOT, Rubber Comment: (Non-Handle)(Use Where Applicable) 822005
41 SPRING Comment: (Non-Handle)(Use Where Applicable) 24-821784
1 ATTACHING KIT, Engine Steering Comment: (Non-Handle) 19608A14
2 SCREW, (.375-24 x 1.500) Comment: (Non-Handle) 10-823919
3 WASHER, (.390 x .546 x .12) Comment: (Non-Handle) 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Non-Handle) 12-37828
5 NUT, (.375-24) Stainless Steel Comment: (Non-Handle) 11-8M0204726
6 PUCK Comment: (Non-Handle) 822397
7 SWIVEL BRACKET ASSEMBLY 3410-827402T5
8 BUSHING (Upper) 23-8217711
9 FITTING, Grease Comment: (Quanty of 4 on Handle Version) 22-8M0169589
10 BUSHING (Lower) 23-821777
11 SEAL 26-8M0205512
12 NOT SOLD SEPARATE Comment: (Decal-Serial Overlaminate) NSS
13 CABLE ASSEMBLY 88238A11
14 WASHER 12-19619
15 SCREW, (M8 x 10) Stainless Steel Comment: (Handle) 10-4008910
15 SCREW, (M8 x 25) Stainless Steel Comment: (Non-Handle) 10-40011149
16 SEAL Comment: (Non-Handle) 8282451
17 SEAL KIT Comment: (Non-Handle) 19624A1
18 O-RING, (.583 x .103) Comment: (NonHandle) 25-29619
19 SPACER Comment: (Non-Handle) 23-78861
20 WASHER 12-19619
21 TILT TUBE 8M0041938 8M0035070, 19614 1
22 NUT, (.875-14) 11-858869 11-30499
23 DECAL, Co-Pilot 37-8237011
24 PIN, Trilobe 17-821539 17-13794, 17-19603
25 BUSHING 23-823507
26 PIN, Pivot (Upper) 17-822480
27 SCREW, (#10-16 x .375) 10-878607 10-817626

Swivel Tube

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Below is the parts list for Mercury 40 (3 CYL.) Swivel Tube:

Mercury 40 (3 CYL.) Swivel Tube Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL TUBE HEAD, Black 821769T1
1 SWIVEL TUBE HEAD, Gray 821769T2
2 HANDLE, Carrying Comment: (Design I) 822465F1
3 TAB WASHER Comment: (Design I) 14-43589
4 SCREW, (M10 x 45) Comment: (Design I) 10-824848F45 10-824848 45 (Design I)
5 BRACKET ASSEMBLY, Steering Comment: (Design II) 816667A2
6 TAB WASHER Comment: (Design II) 14-8M0009820 14-816669F 1 (Design II)
7 SCREW, (M10 x 30) Comment: (Design II) 10-4000377
8 NUT, (.375-24) Stainless Steel 11-8M0204726
9 LEVER, Co-Pilot 823792
10 WASHER 12-29330
11 ROD, Threaded 821961
12 BRAKE PLATE 821957
13 DISC 8165621
14 PLATE, Swivel Head 8M0007471 823791
15 DISC 8165621
16 SHOULDER SCREW, Hex 10-768042
1 SWIVEL TUBE HEAD, Black 821769T1
1 SWIVEL TUBE HEAD, Gray 821769T2
2 BRACKET Comment: (Non-Handle) 8M0184092
3 TAB WASHER Comment: (Non-Handle) 14-8M0009820 14-816669F 1 (Non-Handle)
4 SCREW, (M10 x 30) Comment: (Non-Handle) 10-4000377
5 NUT, (.375-24) Stainless Steel 11-8M0204726
6 LEVER 823792
7 WASHER 12-29330
8 ROD (Threaded) 821961
9 BRAKE PLATE 821957
10 DISC 8165621
11 PLATE 8M0007471 823791
12 DISC 8165621
13 SHOULDER SCREW, Hex 10-768042
14 BUMPER 8M0156878

Throttle Lever and Linkage

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Below is the parts list for Mercury 40 (3 CYL.) Throttle Lever and Linkage:

Mercury 40 (3 CYL.) Throttle Lever and Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle 42946T1
2 SCREW, Adjusting (M5 x 35) 10-817582 10-814775, 10-42977
3 NUT, (M5) Stainless Steel 11-400211
4 INSERT 42927
5 WASHER 12-35459
6 NUT, (M6) Stainless Steel 11-401386
7 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
8 NUT, (M6) Stainless Steel 11-400212
9 CAP 42942
10 BUSHING 23-812930A1
11 NOT SOLD SEPARATE Comment: (Insert) NSS
12 SCREW, (M10 x 45) 10-4007180
13 BUSHING 23-8M0215006
14 SPRING 24-55162
15 WASHER 12-42980
16 LEVER, Spark Advance 19663T02
17 ROD 878172 42918
18 SWIVEL BASE 93254
19 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
20 NUT, (M6) Stainless Steel 11-400212
21 CAP 42942
22 SWIVEL BALL 93421
23 STUD 16-8161949
24 SPRING Comment: (Electric) 24-817702
25 CAM ASSEMBLY, Throttle 828160A2
26 BUSHING 23-8M0215006
27 ROD, Throttle 878174 828159
28 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
29 NUT, (M6) Stainless Steel 11-401386
30 WASHER Comment: (Electric) 12-828494
31 BRACKET Comment: (Handle Versions) 8214943
32 SCREW, (M6 x 16) Comment: (Handle Versions) 10-4006731

Throttle Linkage

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Below is the parts list for Mercury 40 (3 CYL.) Throttle Linkage:

Mercury 40 (3 CYL.) Throttle Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 BUMPER, Throttle Stop 822458
2 WASHER 12-42980
3 BUMPER, Throttle Stop 822458
4 LEVER, Throttle Control 8M0041742 821385 1
5 BALL, Threaded 8235695
6 BUSHING 23-812930A1
7 NOT SOLD SEPARATE, Insert NSS
8 SCREW, (M10 x 45) 10-4007180
9 NUT, (M6) Stainless Steel 11-401386
10 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
11 RETAINER, Cable 822459
12 INSERT 42927
13 PIN 17-8224561
14 LINK, Throttle Control 881227A4
15 SOCKET 817428 830875
16 NUT, Brass 10-32,11-45076
17 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
18 SCREW, (M6 x 16) 10-4006731
19 BRACKET, Throttle Cable 8214943
20 SPARK ARM 853926
21 CAM, Throttle 853925
22 SPRING 24-42164
23 BUSHING 23-823807 23-42806
24 WAVE WASHER 13-99611
25 SCREW, (M6 x 35) 10-4000332
26 SCREW, (M5 x 35) 10-40019111
27 NUT, (M5) Stainless Steel 11-400211
28 SPARK CONTROL LINK Comment: (Use with Carburetors WME-63/64/66/67) 881227A2
28 SPARK CONTROL LINK Comment: (Use with Carburetors WME-97/98/99) 881227A05
29 SOCKET 817428 830875
30 NUT, Brass 10-32,11-45076

Tiller Handle

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Below is the parts list for Mercury 40 (3 CYL.) Tiller Handle:

Mercury 40 (3 CYL.) Tiller Handle Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 822148A1
2 PULLEY 822150
3 NOT SOLD SEPARATE, Case NSS
4 SCREW, (#10-16 x .500) 10-878608 10-812832
5 CABLE, Throttle 432425
6 CABLE, Throttle 432427
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER 8M0072298 822407F 1
10 BUSHING 23-821477
11 ARM, Steering Handle 822325T1
11 ARM, Steering Handle Comment: (Greenland) 828813T1
- DECAL, Lanyard, Black 37-8M0032728
12 RETAINER 822441
13 SCREW, (M5 x 12) 10-82239312
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle 892995 821971
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 TILLER TUBE 821463T01 821463A 1
18 TILLER TUBE Comment: (Greenland) 8M0138696
19 DECAL Comment: (Turtle/Rabbit) 37-8242004
20 HANDLE, Throttle 821465
21 GRIP 8M0221732
22 SWITCH, Stop 87-8M0104611 87-823609A 2
22 SWITCH ASSEMBLY Comment: (Greenland) 87-8M0104614 87-823609A14, 87-823609A13 (Greenland)
23 SCREW, (M10 x 90) 10-82484890
24 TAB WASHER 14-8M0009820 14-816669F 1
25 CLIP 823687
26 BUMPER 8M0156878
27 BRACKET, Tiller 821455A4
28 PLUG, Stop Switch 19-17230
29 WAVE WASHER 13-826792 13-34678 1, 13-822144
30 BUSHING 23-821477
31 WASHER 12-827314
1 COVER KIT 822148A7
2 PULLEY 822150
3 NOT SOLD SEPARATE Comment: (Case) NSS
4 SCREW, (#10-16 x .500) 10-878608 10-812832
5 CABLE ASSEMBLY, Throttle (28.50 Inches) 4324212
6 CABLE ASSEMBLY, Throttle (30.00 Inches) 4324213
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER Comment: (Black) 8M0072298 822407F 1 (Black)
10 BUSHING 23-821477
11 ARM, Steering Handle Comment: (Black) 828813T1
- DECAL, Lanyard, Black 37-8M0032728
12 RETAINER 822441
13 SCREW, (M5 x 16) Stainless Steel 10-40011107
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle 892995 821971
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 TILLER TUBE 8M0138696
19 DECAL Comment: (Turtle/Rabbit) 37-8242004
20 HANDLE, Throttle 821465
21 GRIP 8M0221732
22 SWITCH ASSEMBLY 87-8M0104614 87-823609A14, 87-823609A13
23 SCREW, (M10 x 110) 10-824848110 10-853473
24 TAB WASHER 14-8M0009820 14-816669F 1
25 CLIP 823687
26 SPACER 23-828569 23-8M0010932
27 BRACKET, Tiller Comment: (Black) 821455A4
28 WAVE WASHER 13-826792 13-34678 1, 13-822144
29 BUSHING 23-821477
30 WASHER 12-827314
31 SWITCH 87-11083A31
32 RETAINER, Brass 8M0032846 12044 1
33 LANYARD ASSEMBLY 15920Q54

Tools, Special

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Below is the parts list for Mercury 40 (3 CYL.) Tools, Special:

Mercury 40 (3 CYL.) Tools, Special Diagram
Position No. Part Name OEM Number Supersedes
- CARTRIDGE Comment: (Electrical/Ignition) 91-8226086
- FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) 91-52344
- PULLER ASSEMBLY Comment: (Electrical/Ignition) 91-849154T1
- MULTI METER Comment: (Electrical/Ignition) 91-99750A1
- SERVICE TACHOMETER Comment: (Electrical/Ignition) 91-59339
- TESTER, Eight Chamber, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
- GAP TOOL, Single Chamber, Single Chamber Comment: (Electrical/Ignition) 91-63998A1
- TACH INTERFACE MODULE Comment: (Electrical/Ignition) 91-825824A2
- TIMING LIGHT Comment: (Electrical/Ignition) 91-99379
- HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) 84-825207A1
- HARNESS ASSEMBLY Comment: (Electrical/Ignition) 84-825207A2
- NOT SOLD SEPARATE, Collect (Snap-On - CG41-14) Comment: (Trim/Tilt System) NSS
- NOT SOLD SEPARATE, Expanding Rod (Snap-On - CG41-11) Comment: (Trim/Tilt System) NSS
- DOWN PRESSURE KIT Comment: (Trim/Tilt System) 91-822778A3
- SPANNER WRENCH Comment: (Trim/Tilt System) 91-74951
- HEAT LAMP Comment: (Trim/Tilt System) 91-63209
- GAUGE TOOL Comment: (Powerhead) 91-29287
- SLEEVE Comment: (Powerhead) 91-55919
- FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Powerhead) 91-52344
- PULLER ASSEMBLY Comment: (Powerhead) 91-849154T1
- LIFTING EYE Comment: (Powerhead) 91-904551
- INSTALLER KIT Comment: (Powerhead) 91-77109A3
- REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) 91-52952T1
- INSTALLER KIT, Piston Pin Comment: (Powerhead) 91-74607A3
- EXPANDER TOOL, Piston Ring Comment: (Powerhead) 91-24697
- STAND TOOL, Powerhead Comment: (Powerhead) 91-827001A1
- CAP TOOL, Flywheel Puller Comment: (Powerhead) 91-24161
- TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) 91-66274
- BEARING, Thrust Comment: (Gear Housing) 31-85560
- INSTALLER TOOL, Seal Comment: (Gear Housing) 91-817007T 91-817007 (Gear Housing)
- PULLER KIT, Bearing Comment: (Gear Housing) 91-31229A7
- NUT, (.625-18) Comment: (Gear Housing) 11-24156
- PLATE Comment: (Gear Housing) 91-29310
- WASHER Comment: (Gear Housing) 12-34961
- WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) 91-36571T
- DRIVER HEAD TOOL Comment: (Gear Housing) 91-37312T
- DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) 91-37323
- REMOVER TOOL, Bearing Comment: (Gear Housing) 91-13779
- HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-825196
- INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-826872
- INSTALLER TOOL, Oil Seal Comment: (Gear Housing) 91-825197T 91-825197 (Gear Housing)
- MANDREL Comment: (Gear Housing) 91-825198
- INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) 91-817011T 91-817011 (Gear Housing)
- PILOT Comment: (Gear Housing) 91-825199
- PULLER, Water Pump Comment: (Gear Housing) 91-27780
- PULLER PLATE, Universal Comment: (Gear Housing) 91-37241
- HOOK TOOL, Spring Comment: (Gear Housing) 91-825200A1
- TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) 91-66274
- TOOL BAG Comment: (Seapro/Marathon) 56-817383A1
0 INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-8M0053505 91-78473 (Gear Housing)
0 INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-196601
0 INSTALLER TOOL, Seal Comment: (Gear Housing) 91-817007T 91-817007 (Gear Housing)
0 PILOT Comment: (Gear Housing) 91-825199
0 INSTALLATION TOOL, Bearing Comment: (Gear Housing) 91-13945
0 INSTALLATION TOOL, Bearing Comment: (Gear Housing) 91-14309T02
0 PRE LOAD TOOL, Bearing Comment: (Gear Housing) 91-14311A04
0 PULLER ASSEMBLY Comment: (Gear Housing) 91-83165T
0 RACE TOOL, Bearing Comment: (Gear Housing) 91-14308T02
0 PULLER KIT, Bearing Comment: (Gear Housing) 91-31229A7
0 NUT, (.625-18) Comment: (Gear Housing) 11-24156
0 MANDREL Comment: (Gear Housing) 91-15755T
0 DRIVE HEAD TOOL Comment: (Gear Housing) 91-36569T
0 DRIVER HEAD TOOL Comment: (Gear Housing) 91-37312T
0 DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) 91-37323
0 WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) 91-36571T
0 MANDREL Comment: (Gear Housing) 91-37350T
0 PLATE Comment: (Gear Housing) 91-29310
0 WASHER Comment: (Gear Housing) 12-34961
0 RETAINING TOOL, Bearing Comment: (Gear Housing) 91-43506T
0 HOOK TOOL, Spring Comment: (Gear Housing) 91-825200A1
0 ADAPTER KIT, Dial Indicator Comment: (Gear Housing) 91-83155
0 DIAL INDICATOR TOOL Comment: (Gear Housing) 91-58222A1
0 REMOVER TOOL, Bearing Comment: (Gear Housing) 91-13779
0 DRIVER TOOL, Bearing Cup Comment: (Gear Housing) 91-817009T 91-817009, 91-31361 (Gear Housing)
0 HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-817070
0 HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-825196
0 INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-817005
0 INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-826872
0 DRIVER TOOL, Bearing Comment: (Gear Housing) 91-817058A1
0 INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) 91-817011T 91-817011 (Gear Housing)
0 DRIVER TOOL, Oil Seal Comment: (Gear Housing) 91-13949
0 DRIVER, Oil Seal Comment: (Gear Housing) 91-31108T
0 INSTALLER TOOL, Oil Seal Comment: (Gear Housing) 91-825197T 91-825197 (Gear Housing)
0 MANDREL Comment: (Gear Housing) 91-825198
0 LOCATION TOOL, Pinion Gear Comment: (Gear Housing) 91-817008A2
0 LOCATION TOOL, Pinion Comment: (Gear Housing) 91-12349A05
0 PULLER Comment: (Gear Housing) 91-27780
0 PULLER BOLT TOOL, Bearing Carrier Comment: (Gear Housing) 91-85716
0 PULLER JAW ASSEMBLY Comment: (Gear Housing) 91-46086A1
0 PULLER PLATE, Universal Comment: (Gear Housing) 91-37241
0 GREASE KIT 91-30500A2
0 GAUGE TOOL, Carburetor 91-36392
0 ADAPTOR TOOL, Direct Voltage Comment: (Electrical/Ignition) 91-890451
0 FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) 91-52344
0 PULLER ASSEMBLY Comment: (Electrical/Ignition) 91-849154T1
0 MULTI METER Comment: (Electrical/Ignition) 91-99750A1
0 SWITCH ASSEMBLY Comment: (Electrical/Ignition) 91-52024A1
0 SERVICE TACHOMETER Comment: (Electrical/Ignition) 91-59339
0 TESTER, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
0 GAP TOOL, Single Chamber Comment: (Electrical/Ignition) 91-63998A1
0 TESTER, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
0 TIMING LIGHT Comment: (Electrical/Ignition) 91-99379
0 HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) 84-825207A1
0 NOT SOLD SEPARATE (Snap On - CG41-14) Comment: (Trim/Tilt System) NSS
0 NOT SOLD SEPARATE (Snap On - CG41-11) Comment: (Trim/Tilt System) NSS
0 DOWN PRESSURE KIT Comment: (Trim/Tilt System) 91-822778A3
0 MULTI METER Comment: (Trim/Tilt System) 91-99750A1
0 SPANNER WRENCH Comment: (Trim/Tilt System) 91-74951
0 HEAT LAMP Comment: (Trim/Tilt System) 91-63209
0 GAUGE TOOL Comment: (Powerhead) 91-29287
0 SLEEVE Comment: (Powerhead) 91-55919
0 PULLER ASSEMBLY Comment: (Powerhead) 91-849154T1
0 LIFTING EYE Comment: (Powerhead) 91-904551
0 INSTALLER KIT Comment: (Powerhead) 91-77109A3
0 REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) 91-52952T1
0 INSTALLER KIT, Piston Pin Comment: (Powerhead) 91-74607A3
0 EXPANDER TOOL, Piston Ring Comment: (Powerhead) 91-24697
0 TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) 91-66274
0 PULLER PLATE, Universal Comment: (Powerhead) 91-37241
0 PULLER ASSEMBLY, Slide Hammer Comment: (Gear Housing) 91-34569A1
0 BEARING, Thrust Comment: (Gear Housing) 31-85560
0 TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) 91-66274
0 INSTALLER TOOL, Water Pump Base Seal Comment: (Gear Housing) 91-817006
0 WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) 91-14310T1

Top Cowl

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Below is the parts list for Mercury 40 (3 CYL.) Top Cowl:

Mercury 40 (3 CYL.) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (Black-Manual) 4011-821528T5
1 TOP COWL ASSEMBLY Comment: (Silver-Manual) 4011-821528T11 4011-821528A11, 4011-821528A 6 (Silver-Manual)
2 TOP COWL ASSEMBLY Comment: (Black-Electric) 4011-821528T7
2 TOP COWL ASSEMBLY Comment: (Silver-Electric) 4011-821528T8
3 LATCH Comment: (Black) 825742F1
3 LATCH Comment: (Silver) 825742F3
4 SCREW, (M4 x 14.5) 10-8231871
5 LOCKWASHER, Stainless Steel 8,13-26995
6 NUT, (M4) 11-8237515
7 SEAL, Cowl 8M0043406 826076 1
8 SOUND BLANKET KIT, (Top/Side)(Hot Glue Adhesive), Top/Side 821530A02 821530A 1
9 NOT SOLD SEPARATE, Front Sound Blanket NSS
10 NOT SOLD SEPARATE, Side/Rear Sound Blanket NSS
11 ROPE AND HANDLE KIT, Manual Starting 47341A11
12 NOT SOLD SEPARATE, Rope NSS
13 NOT SOLD SEPARATE, Envelope NSS
14 BRACKET ASSEMBLY, Latch Roller, Roller Latch 893763 18173
15 SCREW, (M6 x 16) 10-4006731
16 SCREW, (M6 x 16) 10-4006731
17 BRACKET 8M0038412 822426 1
18 SCREW, (M4 x 14.5) 10-8231871
19 LOCKWASHER, Stainless Steel 8,13-26995
20 NUT, (M4) 11-8237515
21 NOT SOLD SEPARATE, Duct-Air Inlet NSS
22 CAP, Plug 19-815784 22-14685
23 SCREW, (M6 x 16) 10-4006731
24 NOT SOLD SEPARATE, Double Sided NSS
25 SHIELD, Air Inlet Comment: (Black) 100-8M0053822 821529F 1 (Black)
25 SHIELD, Air Inlet Comment: (Silver) 821529T3
26 NOT SOLD SEPARATE, Window-Oil Sight Gauge NSS
27 DECAL, F-N-R Shift 37-82409316
1 TOP COWL ASSEMBLY Comment: (Black)(Electric) 100-8M0107150
1 TOP COWL ASSEMBLY Comment: (Silver)(Electric) 4019-825239T14 4019-825239A14 (Silver)(Electric)
2 TOP COWL ASSEMBLY Comment: (Black)(Manual) 4019-825239T11 4019-825239A11 (Black)(Manual)
2 TOP COWL ASSEMBLY Comment: (Silver)(Manual) 4019-825239T12 4019-825239A12 (Silver)(Manual)
3 BRACKET, Cowl Support Comment: (Rear) 8M0041044 813549F 3 (Rear)
4 SPACER, Bracket 828433T 828433
5 SCREW 10-83208630
6 NUT 11-400632
7 BRACKET ASSEMBLY, Latch Roller 893763 18173
8 SCREW, (M6 x 16) 10-4006731
9 MOUNT 813546003 813546 2
10 ROPE AND HANDLE KIT, Manual Starting 47341A11
11 BRACKET, Cowl Support - Front Comment: (Front) 8M0041646 828468 (Front)
12 LATCH KEEPER 828503
13 SCREW 10-83208616
14 NUT 11-400632
15 DUCT, Air Inlet 8M0038217 892844, 828178
16 NOT SOLD SEPARATE Comment: (Induction Insert) NSS
17 SCREW, (.250-20 x .875) 10-F2317
18 SEAL 8M0043404 831905
19 GAUGE KIT, Oil Level Comment: (Electric) 813504A1
20 GROMMET Comment: (Electric) 813505
21 RETAINER Comment: (Electric) 113171
22 NUT Comment: (Electric) 11-65110
23 SOUND BLANKET KIT (All) 828180A02 828180A 1
24 NOT SOLD SEPARATE Comment: (Storboard and Rear) NSS
25 NOT SOLD SEPARATE Comment: (Port and Rear) NSS
26 NOT SOLD SEPARATE Comment: (Tape) NSS
27 DECAL, F-N-R Shift 37-82409316

Trim Switch Kit

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Below is the parts list for Mercury 40 (3 CYL.) Trim Switch Kit:

Mercury 40 (3 CYL.) Trim Switch Kit Diagram
Position No. Part Name OEM Number Supersedes
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
1 RETAINER 18861
2 ADAPTOR 814820 812978
3 NOT SOLD SEPARATE Comment: (Switch) NSS
4 FUSE, 20 Ampere 88-8M0207796
5 CABLE ASSEMBLY 84-95084A2
6 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
7 SCREW, (#10-32 x 2.25) 10-19209
7 SCREW, (#10-16 x 2.25) 10-813523

X-Long Components

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Below is the parts list for Mercury 40 (3 CYL.) X-Long Components:

Mercury 40 (3 CYL.) X-Long Components Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (M10) 11-40140
2 STUD, (M10 x 130) 16-8168665
2 STUD, (M10 x 120) 16-8M0034425
3 SPACER, Driveshaft Housing Extension 824072A1
4 PIN, Dowel 17-821327
5 TUBE ASSEMBLY, Water - Extension 824082A1
6 O-RING, (.796 x .139) 25-8M0204645
7 SEAL 26-824084
- SEAL KIT 823547A2

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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