Mercury 40 (3 CYL.) (0P017000 THRU 0P325499) Outboard Motor Parts Diagram & Catalog – Free PDF Download
Accessories
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Accessories:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CHARGING KIT, Battery | 62351A10 | |
- | ANTI-ICING KIT, Carburetor | 828155A7 | |
- | CONVERSION KIT, Cowl Mounted Start Button | 87-825294A2 | |
- | DIODE ASSEMBLY, Dual Engine | 812497A2 | |
- | CONVERSION KIT, Starter Motor | 50-822462A4 | |
- | MOUNTING KIT, Engine, Clamp Screw Mounting | 812432T5 | |
- | EXTENSION KIT, (22.5) Comment: (Black) | 824072A3 | |
- | FLUSHING ATTACHMENT | 44357Q2 | |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only) |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (Original Equipment) | 32-877680Q8 | |
- | HORSEPOWER RESTRICTOR KIT, 40 TO 35 HP - Electric Models | 827387A2 | |
- | HORSEPOWER RESTRICTOR KIT, 40 TO 35 HP - Manual Models | 827606A2 | |
- | KEY SWITCH KIT, Remote Ignition | 15000A7 | |
- | SWITCH/LANYARD KIT | 87-19674Q2 | |
- | REGULATOR KIT, Lighting | 95845A5 | |
- | MERCATHODE KIT | 88334A2 | |
- | SWITCH ASSEMBLY | 87-813960A4 | |
- | SENDER KIT, Power Trim | 822573A12 | 822573A11 |
- | POWER TRIM KIT | 822344A11 | 822344A 6 |
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
- | ATTACHING KIT, Remote Control | 826557A1 | |
- | HARNESS KIT, Remote Control And Enrichener | 84-824477A3 | |
- | BRACKET ASSEMBLY, Steering | 822465A1 | |
- | BRACKET ASSEMBLY, Steering Comment: (Without Carrying Handle) | 816667A2 | |
- | TILLER HANDLE KIT | 821455T8 | |
0 | CARRYING HANDLE | 43393A1 | |
0 | DIODE ASSEMBLY (Dual Engine) | 812497A2 | |
0 | CONVERSION KIT, Starter Motor | 50-822462A06 | 50-822462A 5 |
0 | FLUSHING ATTACHMENT | 44357Q2 | |
0 | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) | 32-877680Q8 | |
0 | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect) |
0 | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) | 32-877681Q8 | |
0 | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only) |
0 | HOSE ASSEMBLY, Fuel (12 Feet) Comment: No Fittings | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 No Fittings |
0 | HORSE POWER RESTRICTOR KIT Comment: (Black 50) | 815548A8 | |
0 | KEY SWITCH KIT, Remote Ignition | 15000A7 | |
0 | SWITCH/LANYARD KIT | 87-19674Q2 | |
0 | MERCATHODE KIT | 88334A2 | |
0 | SWITCH KIT, Trim (10.00 Feet) (With Or Without Tiller) | 87-18286A18 | |
0 | TILLER HANDLE KIT Comment: (Black) | 828813A29 | 828813A 6 (Black) |
0 | VISUAL WARNING SYSTEM (Low Oil/Overheat) | 17334A2 | |
0 | REGULATOR KIT, Voltage | 88825A6 |
Attenuator Plate
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Attenuator Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ATTENUATOR, Sound | 828164 | |
2 | SCREW, (M6 x 16) | 10-40019127 | |
3 | WASHER, (.2656 x .625 x .0625) Stainless Steel | 12-35462 | |
4 | CAP | 19-815784 | 22-14685 |
5 | BRACKET | 828928 | |
6 | SEAL | 26-812889 | |
7 | BRACKET | 828927 | |
8 | SCREW, (M8 x 100) | 10-4000363 | |
9 | ARM ASSEMBLY | 11399A1 | |
10 | ROLLER | 67748 | |
11 | SCREW, (M5 x 6) | 10-40056103 | |
12 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
13 | HOSE, (.187) (26.00 Inches Bulk) (4-1/4 Inch) Comment: (Manual) | 32-9912878 | |
13 | HOSE, (.187) (26.00 Inches Bulk) (4-1/4 Inch) Comment: (Electric) | 32-9912878 | |
14 | HOSE, (.187) (26.00 Inches Bulk) (3 Inch) Comment: (Electric) | 32-9912878 | |
15 | FITTING TEE Comment: (Electric) | 22-830285 | |
16 | HOSE, (.187) (26.00 Inches Bulk) (1 Inch) Comment: (Electric) | 32-9912878 | |
17 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
18 | GASKET, Flange | 27-8144461 | |
19 | LINK, Throttle | 825204T03 | 825204 3 |
20 | DECAL, Warning, High Voltage Comment: (Manual) | 37-8272822 | |
21 | NOT SOLD SEPARATE Comment: (Decal-Caution) | NSS | |
22 | NOT SOLD SEPARATE Comment: (Decal-Caution in Gear Idle) (Electric) | NSS | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
Bottom Cowl
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Bottom Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SPRING, Detent | 24-824992 | |
2 | SPRING, Backing | 24-824993 | |
3 | SPRING, Plate | 824994 | |
4 | SCREW, (M5 x 14) | 10-82191916 | |
5 | STRAP | 8280471 | |
6 | SCREW, (M6 x 16) Stainless Steel | 10-4006731 | |
7 | CLAMP, Horizontal Shift Shaft | 8M0039049 | 822008, 822008 1 |
8 | SCREW, (M6 x 30) Stainless Steel | 10-40011130 | |
9 | SWITCH | 87-8M0052927 | 87-813960A 3 |
10 | SCREW, (M3.5 x 20) Stainless Steel | 10-88075020 | |
11 | PLATE, Switch | 824923 | |
12 | HARNESS ASSEMBLY | 84-852375A4 | |
13 | CAP, Intermediate Lever | 8M0036802 | 822469 |
14 | SCREW, (M6 x 16) Stainless Steel | 10-4006731 | |
15 | BUSHING | 23-26954 | |
16 | LEVER, Intermediate | 8M0041741 | 822467 1 |
17 | INSERT | 42927 | |
18 | PIN | 17-8224561 | |
19 | BUSHING | 23-26954 | |
20 | BUSHING | 23-48475 | |
21 | RETAINER, Cable | 822459 | |
22 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-69056 | |
23 | NUT, (M6) Stainless Steel | 11-401386 | |
24 | NUT, (M6) Stainless Steel | 11-401386 | |
25 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-69056 | |
26 | SHIFT LINK | 822470 | |
27 | BUSHING | 23-48475 | |
28 | SHIFT SHAFT, Horizontal, Horizontal | 821483A6 | |
29 | LEVER, Interlock Actuating | 821487 | |
30 | COTTER PIN | 18-26811 | |
31 | SCREW, (#10-16 x .380), Self Tap | 10-878607 | 10-817626 |
32 | CABLE ASSEMBLY, Black (7.50 Inch) | 84-88807A28 | |
33 | SHIFT ROD | 8M0037997 | 825175 1 |
34 | COTTER PIN | 18-210711 | |
35 | PIN, Shfit Rod | 17-8251851 | |
36 | LOCKWASHER | 13-827418 | 13-826793 |
37 | LEVER, Shift | 822011 | |
38 | WAVE WASHER | 13-825273 | |
39 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
40 | LATCH | 98889 | |
41 | CUP | 39519 | |
42 | DRIVE SCREW | 10-42975 | |
43 | SEAL | 822423002 | 822423 1 |
44 | GROMMET Comment: (Export -Greenland) | 25-828249 | |
45 | PLUG, Stop Switch | 19-17230 | |
46 | RETAINER, Brass, Switch | 8M0032846 | 12044 1 |
47 | SWITCH, Stop | 87-11083A31 | |
48 | LANYARD ASSEMBLY, Stop Switch | 15920Q54 | |
49 | GROMMET | 25-16226 | |
50 | SEAL, Throttle Cable | 822424001 | 822424 |
51 | SEAL, Throttle Cable | 19-823874001 | 19-823874 |
52 | BOTTOM COWL | 4010-821511T1 | |
53 | PLUG, Shift Lever | 19-824076001 | 19-824076 |
54 | SHIFT HANDLE | 821490T | 821490 |
55 | GROMMET | 25-8M0179867 | |
55 | GROMMET Comment: (Split-Power Trim) | 25-19565002 | |
56 | PLUG, Warning Alarm | 19-824473 | |
57 | SEAL, Warning Alarm | 823572001 | 823572 |
58 | ALARM ASSEMBLY, Audio Warning | 84-8M0210763 | |
59 | WASHER | 12-8M0214930 | |
60 | SCREW, (M5 x 12) | 10-82239312 | |
61 | SWITCH ASSEMBLY Comment: (Power Trim) | 87-8M0042301 | 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim) |
62 | PLUG, Male | 13541 | |
63 | PLUG, Trim Switch | 812830T01 | 812830 1 |
64 | RETAINER | 8M0032848 | 812443 1 |
65 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
66 | SCREW, (M5 x 16) Stainless Steel, Interlock Cable | 10-40011107 | |
67 | SCREW, (M6 x 16) | 10-1993716 | |
68 | CAM, Latch | 822425 | |
69 | WASHER, Wave | 13-12134 | |
70 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
71 | FITTING | 22-813613 | |
72 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
73 | HOSE, (15.00 Inches) | 32-7568058 | |
74 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
75 | LEVER, Cowl Latch | 823573F1 | |
76 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
77 | BUSHING | 23-822003 | |
78 | GROMMET | 25-822002 | |
1 | SPRING, Detent | 24-824992 | |
2 | SPRING, Backing | 24-824993 | |
3 | SPRING, Plate | 824994 | |
4 | SCREW, (M5 x 14) | 10-82191916 | |
5 | STRAP | 8280471 | |
6 | SCREW, (M6 x 16) | 10-4006731 | |
7 | CLAMP | 8M0039049 | 822008, 822008 1 |
8 | SCREW, (M6 x 30) Stainless Steel | 10-40011130 | |
9 | SWITCH Comment: (Electric Handle) | 87-8M0052927 | 87-813960A 3 (Electric Handle) |
10 | SCREW, (M3 x 20) Comment: (Electric Handle) | 10-88075020 | |
11 | PLATE Comment: (Electric Handle) | 824923 | |
12 | HARNESS ASSEMBLY Comment: (Electric Handle) | 84-824934A3 | |
13 | CAP Comment: (Non-Handle) | 8M0036802 | 822469 (Non-Handle) |
14 | SCREW, (M6 x 16) Comment: (Non-Handle) | 10-4006731 | |
15 | LEVER Comment: (Non-Handle) | 8M0041741 | 822467 1 (Non-Handle) |
16 | INSERT Comment: (Non-Handle) | 42927 | |
17 | PIN Comment: (Non-Handle) | 17-8224561 | |
18 | BUSHING Comment: (Non-Handle) | 23-26954 | |
19 | BUSHING Comment: (Non-Handle) | 23-48475 | |
20 | RETAINER Comment: (Non-Handle) | 822459 | |
21 | NUT, (M6) Stainless Steel Comment: (Non-Handle) | 11-401386 | |
22 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Non-Handle) | 12-69056 | |
23 | LINK, Shift Comment: (Non-Handle) | 8224701 | |
24 | BUSHING Comment: (Non-Handle) | 23-48475 | |
25 | LATCH Comment: (Non-Handle) | 98889 | |
26 | CUP Comment: (Non-Handle) | 39519 | |
27 | SHIFT SHAFT, Horizontal | 821483A6 | |
28 | LEVER, Interlock Actuating Comment: (Manual) | 821487 | |
29 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
30 | CABLE ASSEMBLY (Black-7 1/2 Inch) | 84-88807A28 | |
31 | SHIFT ROD Comment: (Handle) | 8M0037997 | 825175 1 (Handle) |
32 | COTTER PIN Comment: (Handle) | 18-210711 | |
33 | PIN Comment: (Handle) | 17-8251851 | |
34 | LOCKWASHER Comment: (Handle) | 13-827418 | 13-826793 (Handle) |
35 | LEVER, Shift Comment: (Handle) | 822011 | |
36 | WAVE WASHER Comment: (Handle) | 13-825273 | |
37 | SCREW, (M5 x 16) Stainless Steel Comment: (Handle) | 10-40011107 | |
38 | DRIVE SCREW | 10-42975 | |
39 | GROMMET | 25-828462001 | 25-828462 |
40 | PLUG | 19-17230 | |
41 | SEAL Comment: (Handle) | 822424001 | 822424 (Handle) |
42 | SEAL, Throttle Cable Comment: (Non-Handle) | 19-823874001 | 19-823874 (Non-Handle) |
43 | BOTTOM COWL Comment: (Black) | 4023-828165A1 | |
44 | CHECK VALVE ASSEMBLY, Drain | 21-817519A1 | |
45 | GROMMET Comment: (Split-Power Trim) | 25-19565002 | |
45 | GROMMET Comment: (Non Power Trim) | 25-8M0179867 | |
46 | PLUG Comment: (Non-Handle) | 19-824076001 | 19-824076 (Non-Handle) |
47 | HANDLE Comment: (Manual Handle) | 8214901 | |
48 | SEAL Comment: (Manual Handle) | 823572001 | 823572 (Manual Handle) |
49 | ALARM ASSEMBLY, Audio Warning Comment: (Manual Handle) | 84-8M0210763 | |
50 | WASHER Comment: (Manual Handle) | 12-8M0214930 | |
51 | SCREW, (M5 x 12) Comment: (Manual Handle) | 10-82239312 | |
52 | SCREW, (M5 x 16) Stainless Steel Comment: (Manual Handle) | 10-40011107 | |
53 | SWITCH ASSEMBLY Comment: (Power Trim) | 87-8M0042301 | 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim) |
54 | PLUG, Trim Switch Comment: (Non Power Trim) | 812830T01 | 812830 1 (Non Power Trim) |
55 | RETAINER | 8M0032848 | 812443 1 |
56 | SCREW, (M6 x 16) | 10-1993716 | |
57 | CAM, Latch | 828464 | |
58 | WASHER, Wave | 13-12134 | |
59 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
60 | FITTING | 22-813613 | |
61 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
62 | HOSE, (15.00 Inches) | 32-7568058 | |
63 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
64 | LEVER, Cowl Latch | 823573F1 | |
65 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
66 | BUSHING | 23-822003 | |
67 | GROMMET | 25-822002 | |
68 | PLUG, Warning Alarm Comment: (Electric) | 19-824473 | |
69 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
70 | BUMPER | 8M0043169 | 828465 |
71 | LATCH, Front | 828463 | |
72 | SCREW, (M4 x 16) | 10-4001987 | |
73 | GROMMET | 25-16226 |
Carburetor
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Carburetor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR, (WME 66) Comment: (Manual - 40) | 3301-821383T17 | 3301-821383T 3 (Manual - 40) |
1 | CARBURETOR, (WME 67) Comment: (Electric - 40) | 3301-821383T18 | 3301-821383T 4 (Electric - 40) |
1 | CARBURETOR, (WME 63) Comment: (Manual - 30) | 3301-823799A44 | 3301-823799T10, 3301-823799A10, 3301-823799A 4 (Manual - 30) |
1 | CARBURETOR, (WME 64) Comment: (Electric 30) | 3301-823799T38 | 3301-823799T11, 3301-823799A11, 3301-823799A 5 (Electric 30) |
1 | CARBURETOR KIT Comment: (Electric 30) | 3301-823799A43 | |
1 | CARBURETOR, (WME 97) Comment: (Electric 30) | 3301-823799T38 | 3301-823799T11, 3301-823799A11, 3301-823799A 5 (Electric 30) |
1 | CARBURETOR KIT Comment: (Manual 40) | 3301-821383A19 | |
1 | CARBURETOR, (WME 98) Comment: (Manual 40) | 3301-821383T17 | 3301-821383T 3 (Manual 40) |
1 | CARBURETOR KIT Comment: (Electric 40) | 3301-821383A20 | |
1 | CARBURETOR, (WME 99) Comment: (Electric 40) | 3301-821383T18 | 3301-821383T 4 (Electric 40) |
2 | NOT SOLD SEPARATE, Retaining Ring | NSS | |
3 | LEVER, Oil Pump Comment: (Electric) | 1395-8113521 | |
4 | SCREW, Lever Retainer | 1395-8086121 | |
5 | VALVE, Throttle | 1395-8236371 | |
6 | NOT SOLD SEPARATE, Screw-Throttle Valve | NSS | |
7 | GASKET, Flange | 27-8144461 | |
8 | NOT SOLD SEPARATE, Gasket-Cover Plate | NSS | |
9 | COVER PLATE | 1395-811221 | |
10 | SCREW, Cover Plate | 1395-811220 | |
11 | NOT SOLD SEPARATE, Spring-Idle Needle | NSS | |
12 | NOT SOLD SEPARATE, Idle Needle | NSS | |
13 | LEVER | 1395-808746 | |
14 | BUSHING, Throttle Shaft | 1395-8087431 | |
15 | NOT SOLD SEPARATE, Spring-Throttle Return | NSS | |
16 | SHAFT, Throttle Comment: (Electric) | 1395-8236331 | |
17 | SHAFT, Throttle Comment: (Manual) | 1395-8236323 | |
18 | SCREW | 1395-823634 | |
19 | SCREW, Idle Speed | 1395-8087392 | |
20 | NOT SOLD SEPARATE, Fitting Comment: (Electric) | NSS | |
21 | NOT SOLD SEPARATE, Fitting Comment: (Manual) | NSS | |
22 | VALVE, Inlet Needle | 10-95951 | |
23 | GASKET | 1395-808738 | |
24 | NOT SOLD SEPARATE, Float Shaft | NSS | |
25 | FLOAT | 1395-9594 | |
26 | NOT SOLD SEPARATE, Gasket-Fuel Bowl | NSS | |
27 | BOWL, Fuel Comment: (Manual) | 1395-811695 | 1395-811217 (Manual) |
27 | BOWL, Fuel Comment: (Electric) | 1395-811693 | 1395-9590 (Electric) |
28 | NOT SOLD SEPARATE, Fitting (Part of 1395-811695) Comment: (Manual) | NSS | |
29 | SCREW AND WASHER, (#8-32 x .750) | 1395-808612 | 1399-5132 |
30 | JET, Main Fuel (.066) Comment: (.066 - 40 H.P.) | 1399-4215 | |
30 | JET, Main (.054) Comment: (.054 - 30 H.P.) | 1399-5225 | |
31 | PLUG KIT | 1395-811694 | 1395-9596 1 |
32 | SEAL Comment: (Consists of 4 Seals) | 1395-802731 | |
33 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
34 | COVER, Carburetor | 823587T02 | 823587A 2 |
35 | CAP | 19-815784 | 22-14685 |
36 | SCREW, (M8 x 100) | 10-4000363 | |
37 | PLATE, Carburetor | 8235862 | |
38 | ROLLER | 67748 | |
39 | NOT SOLD SEPARATE, Decal-Caution-Airbox | NSS | |
- | REPAIR KIT, Carburetor | 1395-8236354 | |
- | GASKET SET, Carburetor | 1395-8112231 | |
- | GASKET SET | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 | |
1 | CARBURETOR, (WME 53-1), Top Comment: (Electric 40) | 3301-823799T34 | 3301-823799T 7 (Electric 40) |
1 | CARBURETOR, (WME 53-2), Center Comment: (Electric 40) | 3301-823799T35 | 3301-823799T 8 (Electric 40) |
1 | CARBURETOR, (WME 53-3), Bottom Comment: (Electric 40) | 3301-823799T36 | 3301-823799T 9 (Electric 40) |
1 | CARBURETOR, (WME 92-1), Top Comment: (Electric) | 3301-823799T34 | 3301-823799T 7 (Electric) |
1 | CARBURETOR, (WME 92-2), Center Comment: (Electric) | 3301-823799T35 | 3301-823799T 8 (Electric) |
1 | CARBURETOR, (WME 92-3), Bottom Comment: (Electric) | 3301-823799T36 | 3301-823799T 9 (Electric) |
1 | CARBURETOR, (WME 69-1), Top Comment: (Manual 40) | 3301-823799T31 | 3301-823799T13, 3301-823799A13 (Manual 40) |
1 | CARBURETOR, (WME 69-2), Center Comment: (Manual 40) | 3301-823799T32 | 3301-823799T14, 3301-823799A14 (Manual 40) |
1 | CARBURETOR, (WME 69-3), Bottom Comment: (Manual 40) | 3301-823799A33 | 3301-823799T33, 3301-823799T15, 3301-823799A15 (Manual 40) |
1 | CARBURETOR, (WME 91-1), Top Comment: (Manual) | 3301-823799T31 | 3301-823799T13, 3301-823799A13 (Manual) |
1 | CARBURETOR, (WME 91-2), Center Comment: (Manual) | 3301-823799T32 | 3301-823799T14, 3301-823799A14 (Manual) |
1 | CARBURETOR, (WME 91-3), Bottom Comment: (Manual) | 3301-823799A33 | 3301-823799T33, 3301-823799T15, 3301-823799A15 (Manual) |
1 | CARBURETOR, (WME 68-1), Top Comment: (50) | 3301-824902T28 | 3301-824902T16, 3301-824902A16 (50) |
1 | CARBURETOR, (WME 68-2), Center Comment: (50) | 3301-824902T29 | 3301-824902T17, 3301-824902A17 (50) |
1 | CARBURETOR, (WME 68-3), Bottom Comment: (50) | 3301-824902T30 | 3301-824902T18, 3301-824902A18 (50) |
1 | CARBURETOR, (WME 93-1), Top Comment: (Electric) | 3301-824902T28 | 3301-824902T16, 3301-824902A16 (Electric) |
1 | CARBURETOR, (WME 93-2), Center Comment: (Electric) | 3301-824902T29 | 3301-824902T17, 3301-824902A17 (Electric) |
1 | CARBURETOR, (WME 93-3), Bottom Comment: (Electric) | 3301-824902T30 | 3301-824902T18, 3301-824902A18 (Electric) |
2 | SHAFT, Throttle, Top Comment: (WME-53/68/92/93) | 1395-823632 | |
3 | SHAFT, Throttle, Center Comment: (WME-53/68/92/93) | 1395-823633 | |
4 | SHAFT, Throttle, Bottom Comment: (WME-53/68/92/93) | 1395-823636 | |
2 | SHAFT, Throttle, Top/Bottom Comment: (WME-69/91) | 1395-823632 | |
3 | SHAFT, Throttle, Center Comment: (WME-69/91) | 1395-823633 | |
5 | SCREW, Top/Bottom | 1395-823634 | |
6 | NOT SOLD SEPARATE Comment: (Spring-Throttle Return) | NSS | |
7 | NOT SOLD SEPARATE Comment: (Idle Needle) | NSS | |
8 | NOT SOLD SEPARATE Comment: (Spring-Idle Needle) | NSS | |
9 | NOT SOLD SEPARATE Comment: (Gasket-Cover Plate) | NSS | |
10 | COVER PLATE | 1395-811221 | |
11 | SCREW, Cover Plate | 1395-811220 | |
12 | GASKET, Flange | 27-8144461 | |
13 | LEVER, Oil Pump, Bottom Comment: (WME-53/68/92/93) | 1395-8113522 | |
14 | SCREW, Lever Retainer, Bottom Comment: (WME-53/68/92/93) | 1395-8086121 | |
15 | SCREW, Throttle Valve | 10-F10155 | |
16 | VALVE, Throttle | 1395-97245 | |
17 | NOT SOLD SEPARATE Comment: (Retaining Ring) | NSS | |
18 | SHAFT | F10064 | |
19 | GASKET | 1395-808738 | |
20 | NOT SOLD SEPARATE Comment: (Gasket-Fuel Bowl) | NSS | |
21 | VALVE, Inlet Needle | 10-95951 | |
22 | FLOAT | 1395-9594 | |
23 | SCREW AND WASHER, (#8-32 x .750) | 1395-808612 | 1399-5132 |
24 | BOWL, Fuel Comment: (WME-53/68/92/93) | 1395-811693 | 1395-9590 (WME-53/68/92/93) |
24 | BOWL, Fuel, Top Comment: (WME-69/91) | 1395-811695 | 1395-811217 (WME-69/91) |
24 | BOWL, Fuel, Center/Bottom Comment: (WME-69/91) | 1395-811693 | 1395-9590 (WME-69/91) |
25 | PLUG KIT Comment: (WME-69/91) | 1395-811694 | 1395-9596 1 (WME-69/91) |
26 | SEAL (Consists of 4 Seals) | 1395-802731 | |
27 | JET, (.044) Comment: (WME-53/69/91/92) | 1395-7394 | |
27 | JET, (.052) Comment: (WME-68/93) | 1395-6359 | |
- | REPAIR KIT, Carburetor Comment: (1 Per Carburetor) | 1395-8236354 | |
- | GASKET SET, Carburetor Comment: (1 Per Carburetor) | 1395-8112231 | |
- | GASKET SET | 27-828553A97 |
Choke Kit
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Choke Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CHOKE KIT | 856116A1 | |
1 | CHOKE | 856116 | |
2 | PLATE | 856766 | |
3 | SCREW, (M8 x 120) Stainless Steel | 10-824459120 | |
4 | CABLE, Choke | 856155 | |
5 | SCREW (10-16 X .625) | 10-823042067 | |
6 | WASHER, (.203 x .406 x .040) | 12-89302 | |
7 | RETAINER, Brass, Switch | 8M0032846 | 12044 1 |
Clamp Bracket
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Clamp Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET Comment: (Port Short)(1 Lower MTG. Hole) | 3411-821773A3 | |
1 | CLAMP BRACKET Comment: (Port Long)(3 Lower MTG. Holes) | 3411-821773T1 | |
2 | CLAMP BRACKET Comment: (Starboard Short) | 3412-821774T6 | |
2 | CLAMP BRACKET Comment: (Starboard Long) | 3412-821774T8 | |
3 | THUMB SCREW ASSEMBLY Comment: (Manual) | 10-818883A1 | |
4 | NOT SOLD SEPARATE, Handle-Manual | NSS | |
5 | NOT SOLD SEPARATE, Rivet-Manual | NSS | |
6 | WASHER Comment: (Manual) | 12-818884 | |
7 | SHOULDER SCREW, Hex Comment: (Manual) | 10-768042 | |
8 | CAP Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged) | 8224011 | |
9 | PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged) | 17-25810 | |
10 | BEARING Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged) | 23-86637 | |
11 | PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged) | 17-8224002 | |
12 | CAP Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged) | 822401 | |
13 | PIN, (.125 x 0.75 Inches) Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged) | 17-25319 | |
14 | BUSHING Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged) | 23-823589 | |
15 | PIN, Tilt Stop Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged | 17-8224001 | |
16 | NUT, (M10) | 11-40140 | |
17 | WASHER | 12-4002319 | |
18 | ANODE | 97-8252711 | |
19 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
20 | SCREW, (M6 x 25) | 10-8M0204707 | |
21 | STUD, (M10 x 277) | 16-8M0034459 | 16-823656 |
22 | SPACER | 23-824952 | |
23 | NUT, (.500-20) Comment: (Long) | 11-82671117 | |
23 | NUT, (.500-20) Comment: (Shirt-Top) | 11-82671117 | |
23 | NUT, (M10) (M10 x 1.5) Comment: (Short-Bottom) | 11-4013710 | |
24 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel Comment: (Long) | 12-8M0204648 | |
24 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel Comment: (Short-Top) | 12-8M0204648 | |
24 | WASHER Comment: (Short-Bottom) | 12-4002319 | |
25 | SCREW, (.500-20 x 4.00) Comment: (Long) | 10-814259 | |
25 | SCREW, (.500-20 x 4.00) Comment: (Short-Top) | 10-814259 | |
25 | SCREW Comment: (Short-Bottom) | 10-826110 | |
26 | SEAL KIT | 19624A1 | |
27 | O-RING, (.583 x .103) | 25-29619 | |
28 | SPACER | 23-78861 | |
29 | NUT, (M10) | 11-40140 | |
30 | WASHER | 12-4002319 | |
31 | PIN ASSEMBLY, Tilt Lock | 17-8M0026103 | 17-821457A 1 |
32 | SPRING | 24-821461 | |
33 | LEVER, Shallow Water Drive | 822409 | |
34 | PIN, (.125 x 0.75 Inches) | 17-25319 | |
35 | BUSHING, PLASTIC | 23-824858 | |
36 | ROD, Plastic, Shallow Water Drive | 878580 | 822414 1 |
37 | BUSHING, Plastic | 23-824858 | |
38 | BUSHING | 23-823812 | |
39 | ARM | 822411 | |
40 | LINK ROD | 878563 | 822412 2 |
41 | SPRING | 24-832085A1 | |
42 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
43 | NOT SOLD SEPARATE, Warning Decal | NSS | |
44 | NOT SOLD SEPARATE, Shallow Water Drive Decal | NSS | |
45 | PIN Comment: (40 Seapro) | 17-853923A1 | |
46 | SPRING Comment: (40 Seapro) | 24-821461 | |
1 | CLAMP BRACKET Comment: (Port) (Black) | 3411-821773T1 | |
2 | CLAMP BRACKET Comment: (Storboard) (Black) | 3412-821774T8 | |
3 | THUMB SCREW ASSEMBLY Comment: (Manual) | 10-818883A1 | |
4 | NOT SOLD SEPARATE Comment: Handle (Manual) | NSS | |
5 | NOT SOLD SEPARATE Comment: Rivet (Manual) | NSS | |
6 | WASHER Comment: (Manual) | 12-818884 | |
7 | SHOULDER SCREW, Hex Comment: (Manual) | 10-768042 | |
8 | CAP Comment: (O.D. Of Ref. # 11 is .75 & Ref. # 10 is not flanged) | 8224011 | |
9 | PIN Comment: (O.D. Of Ref. # 11 is .75 & Ref. # 10 is not flanged) | 17-25810 | |
10 | BEARING Comment: (O.D. Of Ref. # 11 is .75 & Ref. # 10 is not flanged) | 23-86637 | |
11 | PIN Comment: (O.D. Of Ref. # 11 is .75 & Ref. # 10 is not flanged) | 17-8224002 | |
12 | CAP Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 is flanged) | 822401 | |
13 | PIN, (.125 x 0.75 Inches) Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 is flanged) | 17-25319 | |
14 | BUSHING Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 is flanged) | 23-823589 | |
15 | PIN Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 is flanged) | 17-8224001 | |
16 | ANODE | 97-8252711 | |
17 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
18 | SCREW, (M6 x 25) | 10-8M0204707 | |
19 | NUT, (.500-20) | 11-82671117 | |
20 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
21 | SCREW, (.500-20 x 4.00) | 10-814259 | |
22 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
23 | NOT SOLD SEPARATE Comment: (Decal-Warning) | NSS | |
24 | TRIM, Hydraulic Assist Comment: (Gas Assist Trim) | 828533T1 | |
25 | CABLE ASSEMBLY Comment: (Gas Assist Trim) | 88238A11 | |
26 | LEVER, Tilt Comment: (Gas Assist Trim) | 828924 | |
27 | TILT KNOB Comment: (Gas Assist Trim) | 8M0007469 | 19621 (Gas Assist Trim) |
28 | ARM, Lever Comment: (Gas Assist Trim) | 828930 | |
29 | WAVE WASHER Comment: (Gas Assist Trim) | 13-31030 | |
30 | PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim) | 17-25319 | |
31 | LINK Comment: (Gas Assist Trim) | 8289961 | |
32 | NUT, Comment: (Gas Assist Trim) | 10-32,11-8M0204718 | |
33 | PIN, Anchor (14 mm) Comment: (Gas Assist/Power Trim) | 17-822481001 | 17-822481 (Gas Assist/Power Trim) |
34 | BUSHING Comment: (Gas Assist/Power Trim) | 23-822482 | |
35 | BUSHING Comment: (Gas Assist/Power Trim) | 23-822484 | |
36 | WASHER Comment: (Gas Assist/Power Trim) | 12-825190 | |
37 | NUT Comment: (Gas Assist/Power Trim) | 11-826712 | 11-40134 14 (Gas Assist/Power Trim) |
38 | SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim) | 10-4009040 | |
39 | WASHER Comment: (Gas Assist/Power Trim) | 12-4002319 | |
40 | NUT, (M10) Comment: (Gas Assist/Power Trim) | 11-40140 | |
41 | PIN Comment: (Non-Power Trim) | 17-853923A1 | |
42 | SPRING Comment: (Non-Power Trim) | 24-821461 |
Clamp Bracket(Gas Assist Trim)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Clamp Bracket(Gas Assist Trim):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET Comment: (Port) | 3411-821773T1 | |
2 | CLAMP BRACKET Comment: (Storboard)(Use With .56 O.D. Ref. #15) | 3412-821774T8 | |
2 | CLAMP BRACKET Comment: (Storboard)(Use With .75 O.D. Ref. #11) | 3412-821774T8 | |
3 | THUMB SCREW ASSEMBLY Comment: (Manual) | 10-818883A1 | |
4 | NOT SOLD SEPARATE, Handle-Manual | NSS | |
5 | NOT SOLD SEPARATE, Rivet-Manual | NSS | |
6 | WASHER Comment: (Manual) | 12-818884 | |
7 | SHOULDER SCREW, Hex Comment: (Manual) | 10-768042 | |
8 | CAP Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged) | 8224011 | |
9 | PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged) | 17-25810 | |
10 | BEARING Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged) | 23-86637 | |
11 | PIN, Tilt Stop Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged) | 17-8224002 | |
12 | CAP, Tilt Stop Pin Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged) | 822401 | |
13 | PIN, (.125 x 0.75 Inches) Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged) | 17-25319 | |
14 | BUSHING Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged) | 23-823589 | |
15 | PIN, Tilt Stop Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged) | 17-8224001 | |
16 | ANODE | 97-8252711 | |
17 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
18 | SCREW, (M6 x 25) | 10-8M0204707 | |
19 | NUT, (.500-20) | 11-82671117 | |
20 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
21 | SCREW, (.500-20 x 4.00) | 10-814259 | |
22 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
23 | NOT SOLD SEPARATE, Decal-Warning | NSS | |
24 | TRIM, Hydraulic Assist Comment: (Gas Assist Trim) | 828533T1 | |
25 | CABLE ASSEMBLY Comment: (Gas Assist Trim) | 88238A11 | |
26 | LEVER, Tilt Comment: (Gas Assist Trim) | 828924 | |
27 | TILT KNOB Comment: (Gas Assist Trim) | 8M0007469 | 19621 (Gas Assist Trim) |
28 | ARM, Lever Comment: (Gas Assist Trim) | 828930 | |
29 | WAVE WASHER Comment: (Gas Assist Trim) | 13-31030 | |
30 | PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim) | 17-25319 | |
31 | LINK Comment: (Gas Assist Trim) | 8289961 | |
32 | NUT, Comment: (Gas Assist Trim) | 10-32,11-8M0204718 | |
33 | PIN, Anchor (14 mm) Comment: (Gas Assist/Power Trim) | 17-822481001 | 17-822481 (Gas Assist/Power Trim) |
34 | BUSHING Comment: (Gas Assist/Power Trim) | 23-822482 | |
35 | BUSHING Comment: (Gas Assist/Power Trim) | 23-822484 | |
36 | WASHER Comment: (Gas Assist/Power Trim) | 12-825190 | |
37 | NUT Comment: (Gas Assist/Power Trim) | 11-826712 | 11-40134 14 (Gas Assist/Power Trim) |
38 | SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim) | 10-4009040 | |
39 | WASHER Comment: (Gas Assist/Power Trim) | 12-4002319 | |
40 | NUT, (M10) Comment: (Gas Assist/Power Trim) | 11-40140 | |
41 | NOT SOLD SEPARATE, Decal-Shallow Water Drive | NSS |
Crankshaft, Pistons and Connection Rods
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Crankshaft, Pistons and Connection Rods:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY | 2411-827954T3 | |
2 | GEAR ASSEMBLY | 43-43019A2 | |
3 | BEARING, Ball | 30-63742T | |
4 | RING, Retaining | 53-812877 | |
5 | KEY, Woodruff | 28-91800 | |
6 | BEARING ASSEMBLY, Roller Comment: (Top) | 31-818889A1 | |
7 | SEAL, Oil | 26-8173971 | |
8 | BEARING ASSEMBLY | 827955A2 | |
9 | NOT SOLD SEPARATE Comment: (Roller) | NSS | |
10 | NOT SOLD SEPARATE Comment: (Ring-Seal) | NSS | |
11 | PISTON ASSEMBLY Comment: (Standard) | 705-850026T1 | |
11 | PISTON Comment: (.015 Over Size) | 705-850026T2 | |
12 | LOCK RING | 53-857196 | 40-52035 |
13 | RING SET, Piston Comment: (Standard) | 39-831255A6 | |
13 | RING SET, Piston Comment: (.015 Over Size) | 39-821695A6 | |
14 | NOT SOLD SEPARATE Comment: Piston Ring (Chrome Face) | NSS | |
15 | CONNECTING ROD ASSEMBLY | 640-9612A6 | |
16 | WASHER | 12-8M0012298 | 12-812876 |
17 | BEARING | 29-8M0214934 | |
18 | SCREW, (.250-28 Special) | 10-91012 | |
19 | BEARING KIT | 8M0234886 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
Crankshaft/Piston/Flywheel
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Crankshaft/Piston/Flywheel:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT, (M16) | 11-42979 | |
2 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
3 | FLYWHEEL Comment: (Electric) | 261-859233T23 | 261-859233T22, 261-859233T12, 261-859233T 2 (Electric) |
4 | FLYWHEEL Comment: (Manual) | 261-859233T24 | 261-859233T20, 261-859233T14, 261-859233T 4 (Manual) |
5 | CRANKSHAFT ASSEMBLY | 493-821369T01 | 493-821369A 1 |
6 | GEAR ASSEMBLY, Driver | 43-43019A2 | |
7 | KEY, Woodruff | 28-91800 | |
8 | BEARING, Ball | 30-63742T | |
9 | RING, Retaining | 53-812877 | |
10 | BEARING ASSEMBLY, Roller | 31-818889A1 | |
11 | SEAL, Oil | 26-8173971 | |
12 | BEARING ASSEMBLY, Center Main | 827955A2 | |
13 | NOT SOLD SEPARATE, Roller | NSS | |
14 | NOT SOLD SEPARATE, Ring-Seal | NSS | |
15 | CONNECTING ROD ASSEMBLY Comment: (With Steel Bearings) | 640-9612A6 | |
15 | CONNECTING ROD ASSEMBLY Comment: (With Plastic Bearings) | 640-9612A6 | |
16 | SCREW, (.250-28 Special) | 10-91012 | |
17 | BEARING KIT Comment: (Steel) | 8M0234886 | |
17 | BEARING KIT Comment: (Plastic) | 8M0234886 | |
18 | BEARING | 29-8M0214934 | |
19 | WASHER | 12-8M0012298 | 12-812876 |
20 | PISTON Comment: (Standard) | 705-850026T3 | |
20 | PISTON Comment: (.015 Oversize) | 705-850026T2 | |
21 | LOCK RING | 53-857196 | 40-52035 |
22 | RING SET, Piston Comment: (Standard) | 39-821695A4 | |
22 | RING SET, Piston Comment: (.015 Oversize) | 39-821695A1 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Cylinder Block
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Cylinder Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK | 890-821358T5 | |
2 | PLUG, Pipe (.125-27) Brass | 22-328022 | |
3 | SCREW, (M8 x 80) | 10-81742780 | |
4 | CARRIER ASSEMBLY | 812888A1 | |
5 | CHECK VALVE | 21-42657A3 | |
6 | CHECK VALVE | 21-8282182 | |
7 | FITTING, Barbed Comment: (Electric) | 22-56759 | |
8 | SCREW, (M8 x 40) | 10-81742740 | |
9 | CONNECTOR, Male | 22-85439001 | |
10 | PIN, Center Main | 17-8M0084653 | 17-812870 1 |
11 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
12 | PLUG, Pipe (.125-27) Brass | 22-390721 | |
13 | PLUG, Pipe (.375-18) | 22-185981 | |
14 | FITTING | 22-15133 | |
15 | END CAP ASSEMBLY | 1171-9812A8 | |
16 | SEAL, Oil | 26-828932 | 26-821756 |
17 | SEAL | 26-41953 | |
18 | O-RING, (2.175 x .175) | 25-8M0142854 | |
19 | SCREW, (M8 x 20) | 10-81742720 | |
20 | O-RING, (.614 x .070), Included With Reference 1 Comment: (Manual) | 25-48462 | |
21 | COVER Comment: (Manual) | 8129962 | |
22 | SCREW, (M5 x 20) Stainless Steel Comment: (Manual) | 10-40011108 | |
23 | GASKET, Included With Reference 1 | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
24 | TUBING, (20.00 Feet Bulk) (Cut to 1.50 Inch Length) | 32-892024122 | 32-99130122 |
25 | CHECK VALVE, Double End | 21-149126 | |
26 | TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length) | 32-892024122 | 32-99130122 |
27 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon (Male) | 22-996642 | |
28 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
29 | SENDER | 787994 | |
30 | RETAINER | 889733 | 44552 |
31 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
32 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
33 | SCREW, (#10-16 x .600) Comment: (Quantity of 3 on Electric) | 10-878609 | 10-812832 1 (Quantity of 3 on Electric) |
34 | TIE STRAP, (8.00 Inches) Comment: (Electric) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 (Electric) |
35 | CLAMP, Connector Comment: (Electric) | 8261151 | |
36 | STUD, (M6 x 44) | 16-8161949 | |
37 | NOT SOLD SEPARATE, Decal-Sterialization | NSS | |
38 | GASKET, Included With Reference 1 | 27-8128672 | |
39 | POPPET | 8128821 | |
40 | DIAPHRAGM | 812887002 | 812887 1 |
41 | WASHER | 12-94182 | |
42 | SCREW, (#10-16 x .750) | 10-69570 | |
43 | SPRING | 24-47968 | |
44 | THERMOSTAT, 54°C (130°F) | 895338 | F97068-2, F97068, F97068-1, F97098-1 |
45 | COVER | 8M0036859 | 19074 1 |
45 | COVER Comment: (Greenland) | 190742 | |
46 | SCREW, (M8 x 25) Stainless Steel, Included With Reference #1 | 10-40011149 | |
47 | GASKET, Thermostat (Included With Reference #1) | 27-8M0204714 | |
- | GASKET SET | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Cylinder Block and Crankcase
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Cylinder Block and Crankcase:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK | 2801-827953T7 | |
2 | SCREW, (M8 x 80) | 10-81742780 | |
3 | SCREW, (M8 x 30) | 10-81742730 | |
4 | CHECK VALVE | 21-426585 | |
5 | TUBING, (240.00 Inches Bulk) (Cut to 15.00 Inch Length) | 32-892024122 | 32-99130122 |
6 | CHECK VALVE (Press-In) | 21-426232 | |
7 | CARRIER ASSEMBLY | 812888A2 | |
8 | CHECK VALVE | 21-42657A4 | |
9 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
10 | NUT, (M6) Stainless Steel | 11-400212 | |
11 | CAP | 42942 | |
12 | PIN, Dowel - Without Hole (.375 x .625) (Locating) | 17-43044 | |
13 | PIN (Bearing Race) | 17-8M0084653 | 17-812870 1 |
14 | GASKET | 27-827284 | |
15 | STUD, (M6 x 44) | 16-8161949 | |
16 | PLUG, Pipe (.375-18) | 22-185981 | |
17 | PLUG, Pipe (.125-27) Brass | 22-328022 | |
18 | ELBOW | 22-19725 | |
19 | CHECK VALVE | 21-426585 | |
20 | COVER | 827251A1 | |
21 | LIFTING EYE Comment: (Manual) | 850897 | |
22 | SCREW, (M8 x 25) Stainless Steel Comment: (Manual) | 10-40011149 | |
23 | NOT SOLD SEPARATE Comment: (Decal-Serialization) | NSS | |
24 | SCREW, (M8 x 25) Stainless Steel | 10-40011149 | |
25 | CARRIER | 889735 | 827365 |
26 | THERMOSTAT, 43°C (110°F) | 850055001 | 850055 |
27 | SEAL | 26-854639001 | 26-854639 |
28 | SENDER, Temperature | 787992 | |
29 | RETAINER | 889733 | 44552 |
30 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
31 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
32 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
33 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) | 12-8M0204663 | |
34 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) | 12-69056 | |
35 | WING NUT Comment: (Electric) | 11-816872 | |
36 | FITTING, Barbed Comment: (Electric) | 22-56759 | |
37 | COVER Comment: (Manual) | 8129962 | |
38 | O-RING, (.614 x .070) Comment: (Manual) | 25-48462 | |
39 | SCREW, (M5 x 20) Stainless Steel Comment: (Manual) | 10-40011108 | |
40 | TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length) | 32-892024122 | 32-99130122 |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
Driveshaft Housing
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Driveshaft Housing:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 55) Stainless Steel | 10-40011155 | |
2 | GROMMET | 25-93221002 | |
3 | CLAMP | 99019 | |
4 | SEAL, Water Tube | 42941001 | |
5 | TUBE, Water Comment: (Short) | 32-8M0042795 | 32-881200 2 (Short) |
5 | TUBE, Water Comment: (Long) | 32-8M0042794 | 32-881200 1 (Long) |
6 | TUBE, Exhaust | 8M0046061 | 824697 1 |
7 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
8 | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
9 | ADAPTOR PLATE | 821439T4 | |
10 | PIN, Dowel | 17-23784 | |
11 | SCREW, (M10 x 75) Hex Flange - Stainless Steel | 10-4010875 | |
12 | SEAL, Bottom Cowl | 8M0043148 | 821510 |
13 | COUPLER | 822419 | |
14 | GROMMET, Shift Shaft | 25-822408001 | 25-822408 |
15 | SHIFT SHAFT, Upper | 880042 | 822418 |
16 | WASHER, (.203 x .406 x .040) | 12-89302 | |
17 | PIN | 17-822417 | |
18 | COTTER PIN | 18-210711 | |
19 | SCREW, (M12 x 162) | 8M0000520 | 10-822396 |
20 | MOUNT | 1400-8M4501487 | 8M0021334, 881898, 821441 |
21 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
22 | WASHER, Neoprene | 12-32834 | |
23 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
24 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
25 | TRIM COVER | 821512A4 | |
26 | BUMPER | 8M0043155 | 822421 |
27 | SCREW, (M5 x .8 x 60) | 10-826173 | |
28 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
29 | NUT, (M5) | 11-400263 | |
30 | SEAL, Exhaust Bucket | 8249423 | |
31 | BUCKET, Exhaust | 8M0036863 | 824795 |
32 | BUMPER, Trim Cover | 8M0043170 | 8M0036836, 827023 1 |
33 | SEAL, Exhaust Tube | 822395001 | 822395 |
34 | SEAL, Idle Relief | 822422001 | 822422 |
35 | SCREW, (M10 x 110) | 10-817430110 | 10-40096110 |
36 | HOUSING, Driveshaft Comment: (Short) | 3525-821841T7 | |
36 | HOUSING, Driveshaft Comment: (Long) | 3531-821447T10 | 3531-821447A10, 3531-821447A 7 (Long) |
37 | STUD, (M10 x 50) Comment: (Short/Long) | 16-823984 | |
37 | STUD, (M10 x 114) Comment: (LL) | 16-824083 | |
38 | SCREW, (M8 x 120) Stainless Steel | 10-824459120 | |
39 | MOUNT | 821781003 | 821781 2 |
40 | COVER, Mount | 821780T5 | |
41 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
42 | NUT, (M10) | 11-40140 | |
43 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
44 | SCREW, (M8 x 65) Stainless Steel | 10-82445965 | |
45 | LOCKWASHER, Internal Tooth | 13-72521 | |
46 | CABLE ASSEMBLY | 88238A11 | |
47 | BUMPER, Front | 821782002 | 821782 1 |
48 | MOUNT | 821781003 | 821781 2 |
49 | COVER, Mount | 821780T5 | |
50 | WASHER | 12-36001 | |
51 | NUT, (M8) | 11-401378 | |
- | GASKET SET | 27-822420A94 |
Driveshaft Housing/Exhaust Plate
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Driveshaft Housing/Exhaust Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 55) Stainless Steel | 10-40011155 | |
2 | GROMMET | 25-93221002 | |
3 | CLAMP | 99019 | |
4 | SEAL, Water Tube | 42941001 | |
5 | TUBE, Water Comment: (Short) | 32-8M0042795 | 32-881200 2 (Short) |
5 | TUBE, Water Comment: (Long) | 32-8M0042794 | 32-881200 1 (Long) |
6 | TUBE, Exhaust | 87917217T | 821440 1 |
7 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
8 | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
9 | ADAPTOR PLATE | 821439T4 | |
10 | PIN, Dowel | 17-23784 | |
11 | SCREW, (M10 x 75) Hex Flange - Stainless Steel | 10-4010875 | |
12 | SEAL, Bottom Cowl | 8M0043148 | 821510 |
13 | COUPLER | 822419 | |
14 | GROMMET | 25-822408001 | 25-822408 |
15 | SHIFT SHAFT (Upper) | 880042 | 822418 |
16 | WASHER, (.203 x .406 x .040) | 12-89302 | |
17 | PIN | 17-822417 | |
18 | COTTER PIN | 18-210711 | |
19 | SCREW, (M12 x 162) | 8M0000520 | 10-822396 |
20 | MOUNT | 1400-8M4501487 | 8M0021334, 881898, 821441 |
21 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
22 | CABLE ASSEMBLY, Ground | 88238A10 | |
23 | WASHER, Neoprene | 12-32834 | |
24 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
25 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
26 | TRIM COVER Comment: (Black) | 828466A1 | |
27 | BUMPER | 8M0043155 | 822421 |
28 | SCREW, (M5 x .8 x 60) | 10-826173 | |
29 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
30 | NUT, (M5) Stainless Steel | 11-401365 | |
31 | BUMPER | 8M0043170 | 8M0036836, 827023 1 |
32 | SEAL | 822395001 | 822395 |
33 | SEAL, Idle Relief | 828495001 | 828495 |
34 | SCREW, (M10 x 110) | 10-817430110 | 10-40096110 |
35 | HOUSING, Driveshaft Comment: (Black) (Long) | 3531-821447T10 | 3531-821447A10, 3531-821447A 7 (Black) (Long) |
35 | HOUSING, Driveshaft Comment: (Black) (Short) (Jet) | 3525-821841T7 | |
36 | STUD, (M10 x 50) | 16-823984 | |
37 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
38 | NUT, (M10) | 11-40140 | |
39 | MOUNT (Lower) | 8284842 | |
40 | COVER, Mount Comment: (Black) | 828485F1 | |
41 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
42 | YOKE, Bottom Comment: (Black) | 850030F1 | |
43 | SCREW, (M8 x 40) Stainless Steel | 10-8M0038368 | 10-824459 40 |
44 | WASHER | 12-36001 | |
45 | NUT, (M8) | 11-401378 | |
46 | SCREW, (M12 x 125) | 10-828556 | |
47 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
48 | CABLE ASSEMBLY (A = To Portside of Swivel Bracket) | 88238A11 | |
- | GASKET SET | 27-828553A97 |
Electrical Components
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Electrical Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M5 x 30) Comment: (Manual) | 10-4013930 | |
2 | STATOR Comment: (Manual) | 398-832074A11 | 398-832074A 5 (Manual) |
3 | PLUG, Male Comment: (Manual) | 13541 | |
4 | TRIGGER Comment: (Manual) | 853960T | |
5 | TIE STRAP, (4.00 Inches) | 56762 | |
6 | SOLENOID ASSEMBLY Comment: (Electric) | 89-8M0185146 | |
7 | BUSHING Comment: (Electric) | 23-8M0214955 | |
8 | GROMMET Comment: (Electric) | 25-818967 | |
9 | NUT, Brass Comment: (Electric) | 8-32,11-26419 | |
10 | SCREW, (M6 x 25) Stainless Steel Comment: (Electric) | 10-40011129 | |
11 | NUT, (.250-20) Comment: (Electric) | 11-64015 | |
12 | LOCKWASHER, (.250) Stainless Steel Comment: (Electric) | 13-26992 | |
13 | BOOT, Insulator - Red Comment: (Electric) | 85-830233 | |
14 | RETAINER Comment: (30 Electric Handle) | 8275101 | |
15 | SCREW, (#10-16 x .600) Comment: (30 Electric Handle) | 10-878609 | 10-812832 1 (30 Electric Handle) |
16 | CABLE ASSEMBLY, Battery - Negative Comment: (Electric) | 84-88439A4 | |
17 | CDM MODULE ASSEMBLY | 827509T7 | |
18 | CABLE ASSEMBLY, Hi-Tension | 84-857124A1 | |
19 | BOOT/TERMINAL KIT | 85-857074A1 | |
20 | CAP, Spark Plug Comment: (Noise Suppressor) (Use Where Applicable) | 85-815119M | 814991M, 80935M (Noise Suppressor) (Use Where Applicable) |
21 | SPARK PLUG Comment: (NGK# BP8H-N-10) | 33-816737Q | 33-816737 2 (NGK# BP8H-N-10) |
21 | SPARK PLUG Comment: (NGK#BPZ-8H-N-10) | 33-938 | |
22 | CABLE ASSEMBLY Comment: (Manual) | 84-88807A44 | |
23 | SCREW, (M8 x 12) Comment: (Manual) | 10-81893412 | |
24 | SCREW, (M6 x 16) | 10-82129116 | |
25 | PLATE, Electrical | 8302361 | |
26 | SCREW, (M5 x 12) | 10-82239312 | |
27 | WASHER, (.203 x .406 x .040) | 12-89302 | |
28 | SCREW, (M6 x 14) | 10-82129114 | |
29 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
30 | BUSHING | 23-8318701 | |
31 | GROMMET | 25-822002 | |
32 | SCREW, (M6 x 30) Stainless Steel | 10-40011130 | |
33 | WASHER | 12-8M0214930 | |
34 | REV LIMITER Comment: (Manual) | 821889A49 | 821889A41 (Manual) |
34 | REV LIMITER Comment: (Electric) | 821889A50 | 821889A42 (Electric) |
35 | SCREW, (M6 x 25 MM) | 10-82129125 | |
36 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
37 | REGULATOR, Voltage Comment: (Electric) | 8M0084173 | 883072T, 854515T 1 (Electric) |
38 | SCREW, (M6 x 35) Comment: (Electric) | 10-82129135 | |
39 | HARNESS ASSEMBLY, Engine Comment: (Manual) | 84-854323A2 | |
40 | HARNESS ASSEMBLY, Engine Comment: (Electric) | 84-854322A2 | |
41 | CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) | 32-828547353 | |
42 | FUSE, Yellow - 20 Ampere Comment: (Electric) | 88-812619 | 88-860608 (Electric) |
43 | CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk) | 32-828547T | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 | |
1 | PLATE, Electrical | 8302351 | |
2 | SCREW, (M5 x 12) | 10-82239312 | |
3 | WASHER, (.203 x .406 x .040) | 12-89302 | |
4 | TIE STRAP, (4.00 Inches) | 56762 | |
5 | REV LIMITER Comment: (Manual) | 821889A49 | 821889A41 (Manual) |
5 | REV LIMITER Comment: (Electric) | 821889A50 | 821889A42 (Electric) |
6 | CLAMP Comment: (Electric) | 8266241 | |
7 | SCREW, (M5 x 12) Comment: (Electric) | 10-82239312 | |
8 | SOLENOID ASSEMBLY Comment: (Electric) | 89-8M0185146 | |
9 | BUSHING Comment: (Electric) | 23-8M0214955 | |
10 | GROMMET Comment: (Electric) | 25-818967 | |
11 | SCREW, (M6 x 25 MM) Comment: (Electric) | 10-82129125 | |
12 | NUT, (.250-20) Comment: (Electric) | 11-64015 | |
13 | LOCKWASHER, (.250) Stainless Steel Comment: (Electric) | 13-26992 | |
14 | CABLE ASSEMBLY Comment: (Electric) | 84-88807A33 | |
15 | CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) | 84-88807A16 | |
16 | NUT, Brass Comment: (Electric) | 8-32,11-26419 | |
17 | REGULATOR, Voltage Comment: (Electric) | 8M0084173 | 883072T, 854515T 1 (Electric) |
18 | SCREW, (M6 x 40) Comment: (Electric) | 10-82129140 | |
19 | J CLIP Comment: (Electric) | 54-8M0024808 | |
20 | BOOT, Insulator - Red Comment: (Electric) | 85-830233 | |
21 | CABLE ASSEMBLY, Battery - Negative Comment: (Electric) | 84-88439A4 | |
22 | WASHER, (.281 x .500 x .060) Stainless Steel (Quantity of 3 on Electric) | 12-8M0204649 | |
23 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
24 | SCREW, (M6 x 25 MM) | 10-82129125 | |
25 | CABLE ASSEMBLY | 84-88807A31 | |
26 | SCREW, (M8 x 20) Comment: (Manual) | 10-81742720 | |
27 | SCREW, (M6 x 16) Comment: (Manual) | 10-82129116 | |
28 | J CLIP (Quanity of 3 on Electric) | 54-54457 | |
29 | HARNESS ASSEMBLY, Engine Comment: (Electric) | 84-850220A2 | |
30 | FUSE, Yellow - 20 Ampere Comment: (Electric) | 88-812619 | 88-860608 (Electric) |
31 | GROMMET | 25-822002 | |
32 | BUSHING | 23-822003 | |
33 | WASHER | 12-8M0214930 | |
34 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
35 | HARNESS ASSEMBLY, Ignition | 84-850221A2 | |
36 | CDM MODULE ASSEMBLY Comment: (5 Inch Leads) | 827509T7 | |
36 | CDM MODULE ASSEMBLY Comment: (11 Inch Leads) | 827509A10 | 827509A 4 (11 Inch Leads) |
37 | CABLE ASSEMBLY, Hi-Tension | 84-857124A1 | |
38 | BOOT/TERMINAL KIT | 85-857074A1 | |
39 | SPARK PLUG Comment: (NGK# BP8H-N-10) | 33-816737Q | 33-816737 2 (NGK# BP8H-N-10) |
39 | SPARK PLUG Comment: (NGK#BPZ-8H-N-10) | 33-938 | |
39 | SPARK PLUG Comment: (NGK#BUZ8H) | 33-896329885 | |
40 | SCREW, (M6 x 16) | 10-82129116 | |
41 | HARNESS ASSEMBLY, Power Comment: (Manual) | 84-850052A1 | |
42 | HARNESS ASSEMBLY Comment: (Manual) | 84-11149T31 | |
43 | HARNESS ASSEMBLY Comment: (Manual) | 84-852375A2 | |
43 | HARNESS ASSEMBLY Comment: (Electric) | 84-852375A4 |
Flywheel and Stator(Electric)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Flywheel and Stator(Electric):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER ASSEMBLY | 812777T1 | |
2 | NUT, (M16) | 11-42979 | |
3 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
4 | FLYWHEEL | 261-859234T24 | 261-859234T 2 |
5 | IGNITION STATOR KIT | 398-832075A21 | 398-832075A 4 |
6 | SCREW, (M5 x 30) | 10-4013930 | |
7 | TRIGGER | 854512T | 834820T |
8 | SWIVEL BALL | 93421 | |
9 | SWIVEL BASE | 93254 | |
10 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
11 | DECAL, EPA Label Information Comment: (1999) | 37-856985A7 | |
11 | DECAL, EPA Label Information Comment: (2000) | 37-804665A00 | |
11 | DECAL, EPA Label Information Comment: (2001) | 37-804665A01 | |
11 | DECAL, EPA Label Information Comment: (2002) | 37-804665A02 | |
11 | DECAL, EPA Label Information Comment: (2003) | 37-804665A03 | |
11 | DECAL, EPA Label Information Comment: (2004) | 37-804665A04 |
Flywheel and Stator(Manual)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Flywheel and Stator(Manual):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL | 261-859234T25 | 261-859234T 4 |
2 | NUT, (M16) | 11-42979 | |
3 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
4 | STATOR | 398-832074A11 | 398-832074A 5 |
5 | SCREW, (M5 x 30) | 10-4013930 | |
6 | TRIGGER | 854512T | 834820T |
7 | SWIVEL BALL | 93421 | |
8 | SWIVEL BASE | 93254 | |
9 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
10 | PLUG, Male | 13541 |
Fuel Pump(Electric)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Electric):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP ASSEMBLY, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE Comment: (Diaphragm Kit) | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE Comment: (Diaphragm) | NSS | |
4 | NOT SOLD SEPARATE Comment: (Retainer) | NSS | |
5 | NOT SOLD SEPARATE Comment: (Spring) | NSS | |
6 | NOT SOLD SEPARATE Comment: (Cap) | NSS | |
7 | NOT SOLD SEPARATE Comment: (Spring) | NSS | |
8 | NOT SOLD SEPARATE Comment: (Cap) | NSS | |
9 | NOT SOLD SEPARATE Comment: (Diaphragm) | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE Comment: (Gasket-Boost) | NSS | |
12 | NOT SOLD SEPARATE Comment: (Gasket-Pulse) | NSS | |
13 | PLATE | 987752 | |
14 | CONNECTOR, (90 Degree) With Vibraseal | 22-433351 | |
15 | SCREW, (M5 x 40) | 10-82104540 | |
15 | SCREW, (M6 x 50) | 10-82130050 | |
16 | BASE | 144303 | |
17 | HOSE | 32-831949 | |
18 | FILTER, Fuel | 35-816296Q2 | |
19 | LINE, Fuel | 32-830761 | 32-19723 |
20 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
21 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (40) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (40) |
21 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (50) |
22 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (40) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (40) |
22 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (50) |
23 | CONNECTOR Comment: (40) | 22-818992 | |
23 | CONNECTOR, Tee Comment: (50) | 22-818993 | |
24 | TUBING, (15.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (40) | 32-82381335 | |
24 | TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (50) | 32-82381335 | |
25 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 22.00 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
26 | CHECK VALVE | 22-8189941 | |
27 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
28 | SCREW, (M6 x 35) | 10-4000332 | |
29 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) | 32-9912878 | |
30 | CLAMP | 54-633003 | |
31 | SOLENOID KIT, Enrichner Valve | 89-819503A5 | |
32 | TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) | 32-9912688 | |
33 | TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) | 32-9912688 | |
34 | TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) | 32-892024122 | 32-99130122 |
35 | FITTING, Tee | 22-59169003 | |
36 | TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) | 32-9912688 | |
37 | SCREW, (M6 x 16) | 10-4006731 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
Fuel Pump(Electric)(Design I)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Electric)(Design I):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP ASSEMBLY, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | BASE | 144303 | |
14 | PLATE | 987752 | |
15 | SCREW, (M5 x 40) | 10-82104540 | |
16 | SCREW, (M6 x 50) | 10-82130050 | |
17 | CONNECTOR, 90 Degree (.125-27) Nylon | 22-433351 | |
18 | SCREW, (M6 x 16) | 10-4006731 | |
19 | CLAMP | 54-633003 | |
20 | SOLENOID KIT, Enrichner Valve | 89-819503A5 | |
21 | GROMMET | 25-F694504 | |
22 | TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length) | 32-9912688 | |
23 | SLEEVE, (.500 x 5.00) (.50 X 5 Inch) | 23-82538115 | |
24 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
25 | FITTING, Tee | 22-59169003 | |
26 | TUBING, (20.00 Feet Bulk) (Cut to 4 Inch Length) | 32-892024122 | 32-99130122 |
27 | TUBING, (36.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912688 | |
28 | HOSE | 32-830764 | 32-824477 |
29 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912878 | |
30 | INSULATOR | 8507051 | |
31 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 9.00 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
32 | CONNECTOR | 22-818992 | |
33 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 4.00 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
34 | CHECK VALVE | 22-8189941 | |
35 | TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) | 32-82381335 | |
36 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
37 | FILTER, Fuel | 35-891642T03 | 35-87946T14, 35-87946T16 |
38 | BRACKET | 822387 | |
39 | NUT, (M6) Stainless Steel | 11-401366 | |
40 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
41 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
42 | SCREW, (M6 x 35) | 10-4000332 | |
- | GASKET SET | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Fuel Pump(Electric)(Design II)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Electric)(Design II):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP KIT, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | BASE | 144303 | |
14 | PLATE | 987752 | |
15 | SCREW, (M5 x 40), Pump | 10-82104540 | |
16 | SCREW, (M6 x 50), Pump to Crankcase | 10-82130050 | |
17 | CONNECTOR, 90 Degree (.125-27) Nylon | 22-433351 | |
18 | SCREW, (M6 x 16) | 10-4006731 | |
19 | CLAMP | 54-633003 | |
20 | SOLENOID KIT, Enrichner Valve | 89-819503A5 | |
21 | GROMMET | 25-F694504 | |
22 | TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length) | 32-9912688 | |
23 | SLEEVE, (.500 x 5.00) (.50 x 5.00 Inch) | 23-82538115 | |
24 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
24 | TIE STRAP, (5.50 Inches) | 8M0214940 | |
25 | FITTING, Tee | 22-59169003 | |
26 | TUBING, (240.00 Inches Bulk) (Cut to 4.00 Inch Length) | 32-892024122 | 32-99130122 |
27 | TUBING, (36.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912688 | |
28 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912878 | |
29 | HOSE, Molded | 32-892040 | |
30 | INSULATOR | 8507051 | |
31 | HOSE, Molded | 32-892039 | |
32 | CONNECTOR | 22-818992 | |
33 | HOSE, Molded | 32-892037 | |
34 | CHECK VALVE | 22-8189941 | |
35 | TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) | 32-82381335 | |
36 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
37 | FILTER ASSEMBLY, Fuel | 35-891642T03 | 35-87946T14, 35-87946T16 |
38 | BRACKET | 822387 | |
39 | NUT, (M6) Stainless Steel | 11-401366 | |
40 | HOSE, Molded | 32-892040 | |
41 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
42 | SCREW, (M6 x 35) | 10-4000332 | |
- | GASKET SET, Engine Overhaul | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Fuel Pump(Manual)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Manual):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP ASSEMBLY, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE Comment: (Fuel Pump) | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE Comment: (Diaphragm Kit) | NSS | |
4 | NOT SOLD SEPARATE Comment: (Retainer) | NSS | |
5 | NOT SOLD SEPARATE Comment: (Spring) | NSS | |
6 | NOT SOLD SEPARATE Comment: (Cap) | NSS | |
7 | NOT SOLD SEPARATE Comment: (Diaphragm) | NSS | |
8 | NOT SOLD SEPARATE Comment: (Cap) | NSS | |
9 | NOT SOLD SEPARATE Comment: (Diaphragm) | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE Comment: (Gasket-Boost) | NSS | |
12 | NOT SOLD SEPARATE Comment: (Gasket-Pulse) | NSS | |
13 | PLATE | 987752 | |
14 | CONNECTOR, (90 Degree) With Vibraseal | 22-433351 | |
15 | SCREW, (M5 x 40) | 10-82104540 | |
15 | SCREW, (M6 x 50) | 10-82130050 | |
16 | BASE | 144303 | |
17 | TUBING, (.312) (70.00 Inches Bulk) (22 Inch) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
18 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
19 | LINE, Fuel | 32-830761 | 32-19723 |
20 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) | 32-9912878 | |
21 | FILTER, Fuel | 35-816296Q2 | |
22 | HOSE | 32-831949 | |
23 | FITTING, Tee | 22-59169003 | |
24 | TUBING, (20.00 Feet Bulk) (Cut to 9.50 Inch Length) | 32-892024122 | 32-99130122 |
25 | PRIMER BULB | 858763 | 816877 3 |
26 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
27 | SCREW, (M6 x 35) | 10-4000332 | |
28 | TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length)5-1/2 Inch) | 32-892024122 | 32-99130122 |
29 | TUBING, (20.00 Feet Bulk) (Cut to 1.50 Inch Length)1-1/2 Inch) | 32-892024122 | 32-99130122 |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
Fuel Pump(Manual)(Design I)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Manual)(Design I):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP ASSEMBLY, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | BASE | 144303 | |
14 | PLATE | 987752 | |
15 | SCREW, (M5 x 40) | 10-82104540 | |
16 | SCREW, (M6 x 50) | 10-82130050 | |
17 | CONNECTOR, 90 Degree (.125-27) Nylon | 22-433351 | |
18 | PRIMER BULB | 858763 | 816877 3 |
19 | TUBING, (20.00 Feet Bulk) | 32-892024122 | 32-99130122 |
20 | SLEEVE, (.500 x 5.00) | 23-82538115 | |
21 | HOSE | 32-830764 | 32-824477 |
22 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
23 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912878 | |
24 | INSULATOR | 8507051 | |
25 | HOSE, Molded | 32-830765 | 32-825848 |
26 | FILTER, Fuel | 35-891642T03 | 35-87946T14, 35-87946T16 |
27 | BRACKET | 822387 | |
28 | NUT, (M6) Stainless Steel | 11-401366 | |
29 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
30 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
31 | SCREW, (M6 x 35) | 10-4000332 | |
- | GASKET SET | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Fuel Pump(Manual)(Design II)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Fuel Pump(Manual)(Design II):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP KIT, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | BASE | 144303 | |
14 | PLATE | 987752 | |
15 | SCREW, (M5 x 40), Pump | 10-82104540 | |
16 | SCREW, (M6 x 50), Pump to Crankcase | 10-82130050 | |
17 | CONNECTOR, 90 Degree (.125-27) Nylon | 22-433351 | |
18 | PRIMER BULB | 858763 | 816877 3 |
19 | TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length) | 32-892024122 | 32-99130122 |
20 | SLEEVE, (.500 x 5.00) | 23-82538115 | |
21 | HOSE, Molded | 32-892038 | |
22 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
23 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912878 | |
24 | INSULATOR | 8507051 | |
25 | HOSE, Molded | 32-892040 | |
26 | FILTER ASSEMBLY, Fuel | 35-891642T03 | 35-87946T14, 35-87946T16 |
27 | BRACKET | 822387 | |
28 | NUT, (M6) Stainless Steel | 11-401366 | |
29 | HOSE, Molded | 32-892037 | |
30 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
31 | SCREW, (M6 x 35) | 10-4000332 | |
- | GASKET SET, Engine Overhaul | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Gasket Set Components, Engine Overhaul
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Gasket Set Components, Engine Overhaul:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET, Engine Overhaul | 27-822420A94 | |
- | DIAPHRAGM KIT, Fuel Pump | 21-857005A1 | |
- | NOT SOLD SEPARATE, Diaphragm | NSS | |
- | NOT SOLD SEPARATE, Retainer | NSS | |
- | NOT SOLD SEPARATE, Spring-Main | NSS | |
- | NOT SOLD SEPARATE, Cap | NSS | |
- | NOT SOLD SEPARATE, Spring-Boost | NSS | |
- | NOT SOLD SEPARATE, Cap | NSS | |
- | GASKET, Fuel Pump | 27-8M0204705 | |
- | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
- | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
- | GASKET, Flange | 27-8144461 | |
- | GASKET, Tank Cap | 27-828766 | |
- | O-RING, Oil Injection Pump | 25-36390 | |
- | O-RING, Oil Injection Pump | 25-8M0204667 | |
- | O-RING, (2.175 x .175), End Cap | 25-8M0142854 | |
- | O-RING, (.614 x .070), Cover Crankcase Comment: (Manual) | 25-48462 | |
- | GASKET | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
- | GASKET, Poppet | 27-8128672 | |
- | DIAPHRAGM, Poppet | 812887002 | 812887 1 |
- | GASKET, Thermostat | 27-8M0204714 | |
- | SEAL, Water Tube | 42941001 | |
- | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
- | O-RING, (.796 x .139), Water Tube Extension | 25-8M0204645 | |
- | SEAL, Sealing | 12-191833 | |
- | WASHER, Impeller | 12-866451 | |
- | GASKET, Upper Water Pump, Water Pump Upper Housing Assembly (Upper) | 27-822189 | |
- | GASKET, Lower Water Pump, Water Pump Upper Housing Assembly (Lower) | 27-8M0214956 | |
- | SET SCREW, Water Pump Base Assembly | MTM14201T | 10-MTM14201, 10-824308, 850106E |
- | O-RING, (1.609 x .139), Retainer (Shift Shaft) | 25-26855 | |
- | O-RING, (.239 x .174), Shift Shaft | 25-85594 | |
- | GASKET , Water Tube | 27-823942 | |
- | O-RING, Bearing Carrier | 25-815460 | |
- | O-RING Comment: (Not Used In This Application) | 25-62457 | |
- | GASKET, Induction Manifold Comment: (Not Used In This Application) | 27-821370 |
Gasket Set Components-Engine Overhaul
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Gasket Set Components-Engine Overhaul:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET | 27-828553A97 | |
0 | O-RING, (.614 x .070) | 25-48462 | |
0 | GASKET, Cylinder Block to Exhaust Plate | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
0 | O-RING, (2.175 x .175) | 25-8M0142854 | |
0 | SEAL, Water Tube, Upper | 42941001 | |
0 | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
0 | WASHER | 12-866451 | |
0 | GASKET, Upper Water Pump, Water Pump | 27-822189 | |
0 | GASKET, Lower Water Pump, Lower | 27-8M0214956 | |
0 | O-RING, (1.421 x .139) (1.421 I.D.) | 25-821308 | |
0 | SEAL | 12-191833 | |
0 | O-RING, (1.609 x .139) | 25-26855 | |
0 | GASKET, Induction Manifold | 27-812869 | |
0 | GASKET, Reed Block | 27-812868 | |
0 | GASKET, Thermostat Cover | 27-827284 | |
0 | O-RING, (.239 x .174) (.239 I.D.) | 25-85594 | |
0 | GASKET , Water Tube | 27-823942 | |
0 | O-RING, Bearing Carrier | 25-815460 | |
0 | O-RING (.676 I.D.) | 25-36390 | |
0 | O-RING (.739 I.D.) | 25-8M0204667 | |
0 | NOT SOLD SEPARATE (Disc-Check Valve) | NSS | |
0 | NOT SOLD SEPARATE (Diaphragm-Fuel Pump) | NSS | |
0 | GASKET, Fuel Pump | 27-8M0204705 | |
0 | NOT SOLD SEPARATE (Gasket-Boost Chamber) | NSS | |
0 | NOT SOLD SEPARATE (Gasket-Pulse Chamber) | NSS | |
0 | RETAINER, Check Valve | 21-17311 | |
0 | NOT SOLD SEPARATE (Spring Compression, Boost) | NSS | |
0 | NOT SOLD SEPARATE (Spring Compression, Main) | NSS | |
0 | NOT SOLD SEPARATE (Cap-Spring End) | NSS | |
0 | NOT SOLD SEPARATE (Cap-Spring End) | NSS | |
0 | GASKET, Flange, Carburetor | 27-8144461 |
Gear Housing(Driveshaft)(1.83:1 Gear Ratio)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Gear Housing(Driveshaft)(1.83:1 Gear Ratio):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY Comment: (Black)(Short) | 1682-821306T26 | 1682-821306A26 (Black)(Short) |
- | GEAR HOUSING ASSEMBLY Comment: (Black)(Long) | 1682-821306T28 | 1682-821306A28 (Black)(Long) |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black) | 1682-821306T12 | 1682-821306A12 (Basic-Black) |
2 | SEAL/PLATE KIT | 818226A1 | |
3 | NOT SOLD SEPARATE Comment: (Plate) | NSS | |
4 | SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25) | 10-79953Q04 | |
5 | WASHER | 12-191833 | |
6 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
6 | FITTING KIT, Magnetic, Plug Fill/Drain | 22-8M0058389 | 22-67892A06 |
7 | WASHER | 12-191833 | |
8 | NUT, (.437-20) | 11-55910 | |
9 | GEAR, Pinion (12 Teeth) | 43-822161T2 | |
10 | BEARING ASSEMBLY | 31-821321A2 | |
11 | NOT SOLD SEPARATE Comment: (Cup) | NSS | |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
14 | SEAL | 8235471 | |
15 | WASHER | 12-866451 | |
16 | KEY | 28-8M0214993 | |
17 | WASHER | 12-866451 | |
18 | GASKET, Upper Water Pump | 27-822189 | |
19 | GASKET, Lower Water Pump (Lower) | 27-8M0214956 | |
20 | FACE PLATE | 8213542 | |
21 | IMPELLER | 47-8M0204712 | |
22 | BASE ASSEMBLY, Water Pump | 46-821307A2 | |
23 | SEAL | 26-821309 | |
24 | SEAL | 26-821310 | |
25 | O-RING, (1.421 x .139) | 25-821308 | |
26 | DRIVESHAFT Comment: (Short) | 45-822466A1 | |
26 | DRIVESHAFT Comment: (Long) | 45-822159T1 | |
27 | BEARING, Ball | 30-821311 | |
28 | TIE STRAP | 823548T | 823548, 54-856608 |
29 | BOOT | 822158 | |
30 | RETAINER | 821827 | |
31 | O-RING, (1.609 x .139) | 25-26855 | |
32 | O-RING, (.239 x .174) | 25-85594 | |
33 | WASHER | 12-814803 | 12-93853 |
34 | SHIFT SHAFT Comment: (Short) | 822453A1 | |
34 | SHIFT SHAFT Comment: (Long) | 821319A1 | |
35 | NUT, (M6) Stainless Steel | 11-400212 | |
36 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
37 | PIN, (.078 x .437) | 17-85593 | |
38 | CAM, Shift | 8213161 | |
39 | PIN, (.125 x .625) | 17-822369 | |
- | GASKET SET | 27-828553A97 | |
- | SEAL KIT | 823547A2 | |
- | REPAIR KIT, Water Pump | 821354A2 |
Gear Housing(Driveshaft)(2.00:1 Gear Ratio)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Gear Housing(Driveshaft)(2.00:1 Gear Ratio):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY (Short) Comment: (Model Version Length Designation: S = 15 Inch) | 1682-821306T8 | |
- | GEAR HOUSING ASSEMBLY (SL-Export Only) Comment: (Model Version Length Designation: SL = 17.5 Inch) | 1682-821306A55 | |
- | GEAR HOUSING ASSEMBLY (Long) Comment: (Model Version Length Designation: L = 20 Inch) | 1682-821306T6 | |
- | GEAR HOUSING ASSEMBLY (LL) Comment: (Model Version Length Designation: LL = 22.5 Inch) | 1682-821306A10 | |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) | 1682-821306T12 | 1682-821306A12 (Basic) |
2 | SEAL/PLATE KIT | 818226A1 | |
3 | NOT SOLD SEPARATE, Plate | NSS | |
4 | SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25) | 10-79953Q04 | |
5 | SEAL | 12-191833 | |
6 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
6 | FITTING KIT, Magnetic, Plug Fill/Drain | 22-8M0058389 | 22-67892A06 |
7 | SEAL | 12-191833 | |
8 | NUT, (.437-20) | 11-55910 | |
9 | GEAR, Pinion - 13 Teeth | 43-821326T1 | |
10 | BEARING ASSEMBLY, Roller | 31-821321A2 | |
11 | NOT SOLD SEPARATE, Cup (Part of Reference #10) | NSS | |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
14 | SEAL, Water Tube Comment: (Short/Long) | 8235471 | |
15 | WASHER | 12-866451 | |
16 | KEY | 28-8M0214993 | |
17 | WASHER | 12-866451 | |
18 | GASKET, Upper Water Pump | 27-822189 | |
19 | GASKET, Lower Water Pump, Lower | 27-8M0214956 | |
20 | FACE PLATE | 8213542 | |
21 | IMPELLER | 47-8M0204712 | |
22 | BASE ASSEMBLY, Water Pump | 46-821307A2 | |
23 | SEAL, Oil | 26-821309 | |
24 | SEAL, Oil | 26-821310 | |
25 | O-RING, (1.421 x .139) | 25-821308 | |
26 | DRIVESHAFT Comment: (Short)(Refer to Model Length) | 45-822466A1 | |
26 | DRIVESHAFT ASSEMBLY (#45-858399A 1) Comment: (SL-Export Only)(Refer to Model Length) | ||
26 | DRIVESHAFT Comment: (Long)(Refer to Model Length) | 45-822159T1 | |
26 | DRIVESHAFT Comment: (LL)(Refer to Model Length) | 45-822552A1 | |
27 | BEARING, Ball | 30-821311 | |
28 | TIE STRAP | 823548T | 823548, 54-856608 |
29 | BOOT | 822158 | |
30 | RETAINER | 821827 | |
31 | O-RING, (1.609 x .139) | 25-26855 | |
32 | O-RING, (.239 x .174) | 25-85594 | |
33 | WASHER | 12-814803 | 12-93853 |
34 | SHIFT SHAFT Comment: (Short)(Refer to Model Length) | 822453A1 | |
34 | SHIFT SHAFT (#858401A 1) Comment: (SL-Export Only)(Refer to Model Length) | ||
34 | SHIFT SHAFT Comment: (Long)(Refer to Model Length) | 821319A1 | |
34 | SHIFT SHAFT Comment: (LL)(Refer to Model Length) | 822543A1 | |
35 | NUT, (M6) Stainless Steel | 11-400212 | |
36 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
37 | PIN, (.078 x .437) | 17-85593 | |
38 | CAM, Shift | 8213161 | |
39 | PIN, (.125 x .625) | 17-822369 | |
- | GASKET SET | 27-822420A94 | |
- | SEAL KIT | 823547A2 | |
- | REPAIR KIT, Water Pump | 821354A2 |
Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY Comment: (Black)(Short) | 1682-821306T26 | 1682-821306A26 (Black)(Short) |
- | GEAR HOUSING ASSEMBLY Comment: (Black)(Long) | 1682-821306T28 | 1682-821306A28 (Black)(Long) |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black) | 1682-821306T12 | 1682-821306A12 (Basic-Black) |
40 | PIN, Dowel | 17-821327 | |
41 | GASKET | 27-823942 | |
42 | TUBE | 32-8M0026108 | 32-821828 |
43 | PLUG, Rubber | 19-824928001 | 19-824928, 19-32297 |
44 | SCREEN | 821829 | |
45 | TRIM TAB | 822157T2 | |
46 | SCREW, (M8 x 20) | 10-82497020 | |
47 | WASHER | 12-72397 | |
48 | GEAR, Forward (22 Teeth) | 43-822162T2 | |
49 | BEARING ASSEMBLY, Roller | 31-8M0103470 | 31-99328A 1 |
50 | NOT SOLD SEPARATE Comment: (Cup) | NSS | |
51 | BEARING, Roller | 31-41326 | |
52 | FOLLOWER, Cam | 821578 | |
53 | SPRING | 24-8261991 | |
54 | PIN | 17-8M0020999 | 17-85093 |
55 | CLUTCH | 52-821314T | 52-821314 |
56 | SPRING | 24-38114 | |
57 | PROPELLER SHAFT | 44-8M0140441 | |
58 | GEAR, Reverse (22 Teeth) | 43-822163T1 | |
59 | BEARING, Ball | 30-20839T | |
60 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
61 | O-RING | 25-815460 | |
62 | BEARING, Needle | 31-21700 | |
63 | SEAL, Oil | 26-8M0205511 | |
64 | SEAL, Oil | 26-8M0203757 | |
65 | WASHER, (.323 x .563 x .063) Stainless Steel | 12-8M0042642 | 12-70132 |
65 | WASHER, (.323 x .590 x .112) Stainless Steel Comment: (Use with Threaded Insert) | 12-855941 | |
66 | SCREW, (M8 x 25) | 10-4000353 | |
66 | SCREW, (M8 x 30) Comment: (Use with Threaded Insert) | 10-85594030 | |
67 | INSERT, Threaded | 8227731 | |
68 | NOT SOLD SEPARATE (Decal 1.83:1) (12 X 22) | NSS | |
69 | THRUST HUB | 73345A1 | |
70 | PROP NUT KIT | 11-69578Q1 | |
71 | TAB WASHER | 14-8M0214942 | |
72 | SCREW, (M10 x 45) | 10-4000380 | |
73 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
- | GASKET SET | 27-828553A97 | |
- | SEAL KIT | 823547A2 |
Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY Comment: (Short) | 1682-821306T8 | |
- | GEAR HOUSING ASSEMBLY Comment: (SL-Export Only) | 1682-821306A55 | |
- | GEAR HOUSING ASSEMBLY Comment: (Long) | 1682-821306T6 | |
- | GEAR HOUSING ASSEMBLY Comment: (LL) | 1682-821306A10 | |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) | 1682-821306T12 | 1682-821306A12 (Basic) |
40 | PIN, Dowel | 17-821327 | |
41 | GASKET | 27-823942 | |
42 | TUBE | 32-8M0026108 | 32-821828 |
43 | PLUG, Rubber | 19-824928001 | 19-824928, 19-32297 |
44 | SCREEN | 821829 | |
45 | TRIM TAB | 822157T2 | |
46 | SCREW, (M8 x 20) | 10-82497020 | |
47 | WASHER | 12-72397 | |
48 | GEAR ASSEMBLY, Forward - 26 Teeth | 43-821315T1 | |
49 | BEARING ASSEMBLY, Roller | 31-8M0103470 | 31-99328A 1 |
50 | NOT SOLD SEPARATE, Cup | NSS | |
51 | BEARING, Roller | 31-41326 | |
52 | FOLLOWER, Cam | 821578 | |
53 | SPRING | 24-8261991 | |
54 | PIN | 17-8M0020999 | 17-85093 |
55 | CLUTCH | 52-821314T | 52-821314 |
56 | SPRING | 24-38114 | |
57 | PROPELLER SHAFT | 44-8M0140441 | |
58 | GEAR, Reverse - 26 Teeth | 43-821312T1 | |
59 | BEARING, Ball | 30-20839T | |
60 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
61 | O-RING | 25-815460 | |
62 | BEARING, Needle | 31-21700 | |
63 | SEAL, Oil | 26-8M0205511 | |
64 | SEAL, Oil | 26-8M0203757 | |
65 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
66 | SCREW, (M8 x 30) | 10-85594030 | |
67 | INSERT, Threaded | 8227731 | |
68 | THRUST HUB | 73345A1 | |
69 | PROP NUT KIT | 11-69578Q1 | |
70 | TAB WASHER | 14-8M0214942 | |
71 | SCREW, (M10 x 45), Short/Long | 10-4000380 | |
72 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
73 | NOT SOLD SEPARATE, Decal-Gear Ratio | NSS | |
- | GASKET SET | 27-822420A94 | |
- | SEAL KIT | 823547A2 |
Heater Manifold
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Heater Manifold:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | MANIFOLD ASSEMBLY, Heater | 828155A1 | |
2 | GASKET | 27-826138 | |
3 | SCREW, (#8-32 x .380) | 10-20597 | |
4 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 17 Inch Length) | 32-9912878 | |
5 | ELBOW, 90 Degree | 22-33373001 | |
6 | HOSE, (.187) (26.00 Inches Bulk) | 32-9912878 | |
7 | FITTING | 19-828167 | |
8 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
9 | CAP | 22-15026 |
Induction Manifold
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Induction Manifold:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | MANIFOLD ASSEMBLY, Induction | 821371A2 | |
2 | CHECK VALVE | 21-426233 | |
3 | FITTING, Barbed | 22-823563 | |
4 | STUD, (M6 x 44) | 16-8161949 | |
5 | SCREW, (M6 x 40) | 10-82130040 | |
6 | TUBING, (240.00 Inches Bulk) (Cut to 12.50 Inch Length) | 32-892024122 | 32-99130122 |
7 | SCREW, (M8 x 30) | 10-81742730 | |
8 | REED VALVE Comment: (30 H.P.) | 830246T2 | |
8 | REED VALVE Comment: (40 H.P.) | 830246T3 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Induction Manifold and Reed Block
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Induction Manifold and Reed Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | GASKET | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
2 | END CAP ASSEMBLY | 1171-9812A8 | |
3 | SEAL, Oil | 26-828932 | 26-821756 |
4 | SEAL | 26-41953 | |
5 | O-RING, (2.175 x .175) | 25-8M0142854 | |
6 | SCREW, (M8 x 20) | 10-81742720 | |
7 | BRACKET ASSEMBLY | 19077A07 | |
8 | STUD, (M6 x 44) | 16-8161949 | |
9 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) | 12-8M0204663 | |
10 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) | 12-69056 | |
11 | WING NUT Comment: (Electric) | 11-816872 | |
12 | SCREW, (M8 x 35 MM) | 10-82127335 | |
13 | MANIFOLD ASSEMBLY, Induction | 827998A1 | |
14 | ELBOW Comment: (Electric) | 22-19725 | |
15 | ELBOW Comment: (Manual) | 22-19725 | |
16 | CAP Comment: (Manual) | 22-15026 | |
17 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
18 | GASKET | 27-812869 | |
19 | SCREW, (M8 x 30) | 10-81742730 | |
20 | REED BLOCK ASSEMBLY | 8M0219197 | |
21 | GASKET | 27-812868 | |
22 | NOT SOLD SEPARATE Comment: (Dowel Pin) | NSS | |
23 | REED ASSEMBLY | 34-812880A03 | 34-812880A 1, 34-812880A 2 |
24 | TAB WASHER | 14-429821 | |
25 | RETAINER, Reed Comment: (50) | 812879002 | 812879 1 (50) |
26 | RETAINER, Reed Comment: (40) | 825267 | |
27 | SCREW, (M6 x 16) | 10-88421471 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
Jet Components
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Jet Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M6 x 16) | 10-8248324 | |
2 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
3 | SEAL | 8235471 | |
4 | WASHER | 12-866451 | |
5 | KEY | 28-8M0214993 | |
6 | WASHER | 12-866451 | |
7 | GASKET, Upper Water Pump | 27-822189 | |
8 | GASKET, Lower Water Pump | 27-8M0214956 | |
9 | FACE PLATE | 8213542 | |
10 | IMPELLER | 47-8M0204712 | |
11 | EXTENSION, Water Tube | 854491 | |
- | SEAL KIT | 823547A2 | |
- | REPAIR KIT, Water Pump | 821354A2 | |
- | GASKET SET | 27-828553A97 |
Jet Pump Assembly
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Jet Pump Assembly:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | JET PUMP ASSEMBLY Comment: (With Stainless Steel Impeller) | 856143A5 | |
1 | HOUSING, Pump | 801411401 | |
2 | HOSE, Lube | 32-827490 | |
3 | SHIFT LINKAGE KIT | 878376 | |
4 | CAM | 878381 | |
5 | GATE, Reverse - With Bumper | 878379 | |
6 | IMPELLER Comment: (Stainless Steel) | 47-855708T40 | 47-801414 40 (Stainless Steel) |
7 | HOUSING, Intake | 80141240 | |
8 | LINER | 827188T1 | |
9 | DRIVESHAFT | 45-801413401 | |
10 | THRUST WASHER | 12-879652 | |
11 | BEARING, Ball | 30-879653 | |
12 | SLEEVE | 23-827189 | |
13 | NUT | 11-827190 | |
14 | KEY, Impeller | 28-801405625 | |
15 | SHIM, Impeller | 15-801404625 | |
16 | TAB WASHER | 14-801403625 | |
17 | SCREW, (.250-20 x .750) Stainless Steel | 10-90192 | |
18 | SCREW, (.250-20 x .875) | 10-19923088 | |
19 | WASHER, (.281 x .625 x .065) Stainless Steel | 12-35044 | |
20 | SCREW, (.250-20 x .625) | 10-19923062 | |
21 | SCREW, (.312-18 x 1.250) | 10-60411 | |
22 | BRACKET, Cable Support | 801410 | |
23 | NUT, (.312-18) | 11-82670910 | |
24 | PIN, Dowel | 17-801406 | |
25 | SCREW, (.312-18 x 2.50) | 10-19924250 | |
25 | SCREW, (.312-18 x 2.75) | 10-19924275 | |
26 | WASHER | 12-8M0207778 | |
27 | SCREW, (.375-16 x 1.25) | 10-19925125 | |
28 | ADAPTOR | 853881 | |
29 | SCREW, (M10 x 1.5 x 30) | 10-1993330 | |
30 | WASHER, (.406 x .734 x .063) Stainless Steel | 12-34931 | |
31 | SCREW, (M10 x 35) | 10-87810178 | |
32 | PIN, Dowel | 17-821327 |
Lube Chart
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Lube Chart:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
NO PARTS LIST | NOPART | ||
NO PARTS LIST | NOPART |
Manual Start Components
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Manual Start Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SEAL, Handle Rest | 8M0043416 | 824995 1 |
2 | SPACER, Handle Rest | 23-822392 | |
3 | REST, Starter Handle | 821788T02 | 821788 2 |
4 | HANDLE ASSEMBLY | 85174A1 | |
5 | NOT SOLD SEPARATE, Retainer | NSS | |
6 | NUT, (M6) | 11-401366 | |
7 | WASHER, (.265 x .750 x .048) | 12-858779 | |
8 | GROMMET | 25-8157951 | |
9 | BUSHING | 23-816086 | |
10 | GROMMET | 25-8157951 | |
11 | WASHER, (.265 x .750 x .048) | 12-858779 | |
- | STARTER ASSEMBLY, Recoil | 816728T14 | 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9 |
12 | HOUSING | 816728T05 | 816728 5 |
13 | RING, Retaining | 53-818853 | 53-42689 |
14 | BUSHING | 8M0183792 | |
15 | LOCKWASHER | 13-826229 | |
16 | SPRING | 24-86857T01 | |
17 | SHEAVE, Starter | 50-825269T01 | 50-825269A 1 |
18 | ROPE | 50-12066Q10 | |
19 | SPRING | 24-868523 | |
20 | CAM | 86853T01 | |
21 | SCREW, (.250-20 x .625) | 10-826253 | 10-97516, 10-818838 |
22 | RING, Retaining | 53-86849T01 | |
23 | CAM | 868501 | |
24 | SPRING | 24-86851T02 | |
25 | SCREW, (#10-16 x 1.00) | 10-8182491 | |
26 | RETAINER | 816711 | |
27 | CAM | 816712T01 | 816712 1 |
28 | LEVER | 8166903 | |
29 | SPRING | 24-826791 | 24-816718 1 |
30 | CABLE, Interlock, Interlock | 8567542 | |
31 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
32 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
33 | SCREW, (#10-16 x .625) | 10-8214281 | |
34 | COTTER PIN | 18-26811 | |
35 | DECAL, EPA Label Information Comment: (1999) | 37-856985A6 | |
35 | DECAL, EPA Label Information Comment: (2000) | 37-804664A00 | |
35 | DECAL, EPA Label Information Comment: (2001) | 37-804664A01 | |
35 | DECAL, EPA Label Information Comment: (2002) | 37-804664A02 | |
35 | DECAL, EPA Label Information Comment: (2003) | 37-804664A03 | |
35 | DECAL, EPA Label Information Comment: (2004) | 37-804664A04 | |
36 | DECAL, Warning, High Voltage | 37-8272822 | |
37 | NOT SOLD SEPARATE, Decal-Caution in Gear Idle | NSS | |
38 | NOT SOLD SEPARATE, Decal-Timing | NSS |
Oil Injection Components
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Oil Injection Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BUSHING | 23-822003 | |
2 | GROMMET | 25-822002 | |
3 | TANK ASSEMBLY, Oil | 1271-8M0219215 | |
4 | CAP ASSEMBLY | 36-828765A1 | |
5 | GASKET | 27-828766 | |
6 | NOT SOLD SEPARATE, Retainer | NSS | |
7 | PUSH NUT | 11-821285 | |
8 | VENT ASSEMBLY | 19299A1 | |
9 | VALVE | 21-64871 | |
10 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
11 | CLAMP | 54-814200 | |
12 | TUBING, (14.50 Inches Bulk) (Cut to 4.75 Inch Length) | 32-9004934 | |
13 | ELBOW | 22-826083 | |
14 | TUBING, (25.00 Inches Bulk) (Cut to 1.25 Inch Length) | 32-82381455 | |
15 | GROMMET | 25-823770001 | 25-823770 |
16 | SPACER | 23-826084 | |
17 | SWITCH ASSEMBLY | 87-12886A6 | |
18 | SCREW, (.164-18 x .375) | 10-58376 | |
19 | WASHER, (.203 x .562 x .060) Stainless Steel | 12-72761 | |
20 | TUBING, (15.00 Inches Bulk) (Cut to 10.00 Inch Length) | 32-82381335 | |
21 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
22 | GEAR, Driven | 43-826143 | |
23 | BEARING ASSEMBLY | 23-19278A2 | |
24 | BUSHING, Flanged | 23-17597 | |
25 | BUSHING | 23-17596 | |
26 | PUMP ASSEMBLY, Oil Injection | 818902A2 | |
27 | O-RING | 25-36390 | |
28 | O-RING | 25-8M0204667 | |
29 | SCREW, (M5 x 20) Stainless Steel | 10-40011108 | |
30 | LINK | 826581T01 | 826581A 1 |
- | GASKET SET | 27-822420A94 | |
1 | BUSHING | 23-822003 | |
2 | GROMMET | 25-822002 | |
3 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
4 | TANK ASSEMBLY, Oil | 1276-828163A2 | |
5 | CAP ASSEMBLY | 36-828765A2 | |
6 | NOT SOLD SEPARATE, Tether | NSS | |
7 | PUSH NUT | 11-821285 | |
8 | VENT ASSEMBLY | 19299A1 | |
9 | VALVE | 21-64871 | |
10 | SEAL | 8M0039080 | 816066 2 |
11 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
12 | GROMMET | 25-813644002 | 25-813644 1 |
13 | SWITCH ASSEMBLY | 87-12886A6 | |
14 | SCREW, (.164-18 x .375) | 10-58376 | |
15 | WASHER, (.203 x .562 x .060) Stainless Steel | 12-72761 | |
16 | SPACER | 23-826084 | |
17 | TUBING, (15.00 Inches Bulk) (12 Inch) | 32-82381335 | |
18 | PUMP ASSEMBLY, Oil Injection Comment: (40) | 818902A2 | |
19 | PUMP ASSEMBLY, Oil Injection Comment: (50) | 818902A1 | |
20 | O-RING | 25-36390 | |
21 | O-RING | 25-8M0204667 | |
22 | SCREW, (M5 x 20) Stainless Steel | 10-40011108 | |
23 | GEAR, Driven | 43-19277 | |
24 | BEARING ASSEMBLY | 23-19278A2 | |
25 | BUSHING (Flanged) | 23-17597 | |
26 | BUSHING | 23-17596 | |
27 | LINK | 8M0084729 | 826581A 2 |
- | GASKET SET | 27-828553A97 |
Power Trim
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Power Trim:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | POWER TRIM ASSEMBLY | 822344T14 | 822344T10, 822344T 5 |
- | O-RING KIT | 25-827668A1 | |
2 | SHOCK ROD ASSEMBLY | 893931A01 | 827670A 2 |
3 | PILOT CHECK ASSEMBLY | 827671A1 | |
4 | TILT RELIEF VALVE ASSEMBLY | 827672A1 | |
5 | SEAT ASSEMBLY, Suction | 827673A1 | |
6 | PUMP ASSEMBLY | 827674A1 | |
7 | NOT SOLD SEPARATE, Ball and Spring | NSS | |
8 | NOT SOLD SEPARATE, Screw | NSS | |
9 | NOT SOLD SEPARATE, Filter | NSS | |
10 | NOT SOLD SEPARATE, O Ring | NSS | |
11 | MOTOR ASSEMBLY | 827675A1 | |
12 | NOT SOLD SEPARATE, Screw | NSS | |
13 | NOT SOLD SEPARATE, Washer | NSS | |
14 | CABLE ASSEMBLY | 88238A15 | |
15 | NOT SOLD SEPARATE, O Ring | NSS | |
16 | NOT SOLD SEPARATE, Coupler | NSS | |
17 | PISTON, Memory | 827676 | |
18 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
19 | PLUG ASSEMBLY | 19-811613 | |
20 | BRACKET | 830238T | |
21 | HARNESS ASSEMBLY, Trim, Trim | 84-826802A9 | |
22 | SCREW, (M6 x 25 MM) | 10-82129125 | |
23 | RELAY ASSEMBLY | 8M0207773 | |
24 | BRACKET | 828102 | |
25 | GROMMET | 25-818967 | |
26 | BUSHING | 23-8M0214955 | |
27 | NOT SOLD SEPARATE, Decal-Trim Relay | NSS | |
1 | POWER TRIM ASSEMBLY | 822344T14 | 822344T10, 822344T 5 |
- | O-RING KIT | 25-827668A1 | |
2 | SHOCK ROD ASSEMBLY | 893931A01 | 827670A 2 |
3 | PILOT CHECK ASSEMBLY | 827671A1 | |
4 | TILT RELIEF VALVE ASSEMBLY | 827672A1 | |
5 | SEAT ASSEMBLY, Suction | 827673A1 | |
6 | PUMP ASSEMBLY | 827674A1 | |
7 | NOT SOLD SEPARATE Comment: (Ball/Spring) | NSS | |
8 | NOT SOLD SEPARATE Comment: (Screw) | NSS | |
9 | NOT SOLD SEPARATE Comment: (Filter) | NSS | |
10 | NOT SOLD SEPARATE Comment: (O Ring) | NSS | |
11 | MOTOR ASSEMBLY | 827675A1 | |
12 | NOT SOLD SEPARATE Comment: (Screw) | NSS | |
13 | NOT SOLD SEPARATE Comment: (Washer) | NSS | |
14 | CABLE ASSEMBLY | 88238A15 | |
15 | NOT SOLD SEPARATE Comment: (O Ring) | NSS | |
16 | NOT SOLD SEPARATE Comment: (Coupler) | NSS | |
17 | PISTON, Memory | 827676 | |
18 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
19 | PLUG ASSEMBLY | 19-811613 | |
20 | BRACKET | 831276T | |
21 | HARNESS ASSEMBLY, Trim | 84-826802A9 | |
22 | SCREW, (M6 x 25 MM) | 10-82129125 | |
23 | RELAY ASSEMBLY | 8M0207773 | |
24 | BRACKET | 828102 | |
25 | GROMMET | 25-818967 | |
26 | BUSHING | 23-8M0214955 | |
27 | NOT SOLD SEPARATE Comment: (Decal) | NSS | |
28 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
29 | C WASHER | 8M0084613 | 69205 |
30 | CLIP | 54-22740 |
Power Trim Mounting
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Power Trim Mounting:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PIN, Anchor (14 mm) | 17-822481001 | 17-822481 |
2 | BUSHING | 23-822482 | |
3 | BUSHING | 23-822484 | |
4 | WASHER | 12-825190 | |
5 | NUT | 11-826712 | 11-40134 14 |
6 | SCREW, (M10 x 40) Stainless Steel | 10-4009040 | |
7 | WASHER | 12-4002319 | |
8 | NUT, (M10) | 11-40140 | |
9 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
10 | C WASHER | 8M0084613 | 69205 |
11 | CLIP | 54-22740 |
Service/Support Material
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Service/Support Material:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
0 | PARTS MANUAL, 30/40 (2 Cylinder) 2-Stroke | 90-803018 | |
0 | SERVICE MANUAL, 30/40 (2-Stroke) | 90-826148R03 | 90-826148R 2 |
0 | OWNERS MANUAL Comment: (30/40)(USA) | 90-10116040 | |
0 | OWNERS MANUAL Comment: (30/40) (Belgium) | 90-10116V40 | |
0 | OWNERS MANUAL Comment: (30/40 Seapro/Marathon) | 90-10148040 | |
0 | DECAL SET Comment: (Tracker 40) | 37-804869A00 | |
0 | DECAL SET Comment: (Merc 30)(2000 Model Year and Above) | 37-808616A00 | 37-808616A96, 37-808616A94 (Merc 30)(2000 Model Year and Above) |
0 | DECAL SET Comment: (Merc 40)(2000 Model Year and Above) | 37-824093A00 | 37-824093A96, 37-824093A94 (Merc 40)(2000 Model Year and Above) |
0 | DECAL SET Comment: (30 Marathon)(2000 Model Year and Above) | 37-8582521 | |
0 | DECAL SET Comment: (40 Marathon)(2000 Model Year and Above) | 37-8582522 | |
0 | DECAL SET Comment: (El Pescador)(2000 Model Year and Above) | 37-804705A00 | |
0 | DECAL SET Comment: (Merc 30)(1996 Through 1999) | 37-808616A00 | 37-808616A96, 37-808616A94 (Merc 30)(1996 Through 1999) |
0 | DECAL SET Comment: (Merc 40)(1996 Through 1999) | 37-824093A00 | 37-824093A96, 37-824093A94 (Merc 40)(1996 Through 1999) |
0 | DECAL SET Comment: (30 Marathon)(1995 Through 1999) | 37-8582521 | |
0 | DECAL SET Comment: (40 Marathon)(1995 Through 1999) | 37-8582522 | |
0 | DECAL SET Comment: (30 Seapro) | 37-808683A01 | 37-808683A95, 37-808683A94 (30 Seapro) |
0 | DECAL SET Comment: (40 Seapro) | 37-808615A01 | 37-808615A95, 37-808615A94 (40 Seapro) |
0 | DECAL SET Comment: (Mariner 30)(2001/2002) | 37-808682A03 | 37-808682A01, 37-808682A97, 37-808682A94 (Mariner 30)(2001/2002) |
0 | DECAL SET Comment: (Mariner 30)(2003) | 37-808682A03 | 37-808682A01, 37-808682A97, 37-808682A94 (Mariner 30)(2003) |
0 | DECAL SET Comment: (Mariner 40)(1997 Through 2000) | 37-824094A03 | 37-824094A01, 37-824094A97, 37-824094A94 (Mariner 40)(1997 Through 2000) |
0 | DECAL SET Comment: (Mariner 40)(2001/2002) | 37-824094A03 | 37-824094A01, 37-824094A97, 37-824094A94 (Mariner 40)(2001/2002) |
0 | DECAL SET Comment: (Mariner 40)(2003) | 37-824094A03 | 37-824094A01, 37-824094A97, 37-824094A94 (Mariner 40)(2003) |
0 | DECAL SET Comment: (Mariner 40 Arrluk/Greenland)(2001/2002) | 37-54321A03 | |
0 | DECAL SET Comment: (Mariner 40 Arrluk/Greenland)(2003) | 37-54321A03 | |
0 | DECAL, EPA Label Information Comment: (1999) | 37-856985A6 | |
0 | DECAL, EPA Label Information Comment: (2000) | 37-804664A00 | |
0 | DECAL, EPA Label Information Comment: (2001) | 37-804664A01 | |
0 | DECAL, EPA Label Information Comment: (2002) | 37-804664A02 | |
0 | DECAL, EPA Label Information Comment: (2003) | 37-804664A03 | |
0 | DECAL, EPA Label Information Comment: (2004) | 37-804664A04 | |
0 | PARTS MANUAL, 40/50 Jet 30 (3 Cylinder) 2-Stroke | 90-803026 | |
0 | SERVICE MANUAL | 90-8M0110565 | 90-852572R02, 90-852572R 1 |
0 | OWNERS MANUAL Comment: (Mercury/Mariner)(USA) | 90-10170040 | |
0 | OWNERS MANUAL Comment: (Mercury/Mariner)(Belgium) | 90-10170V40 | |
0 | OWNERS MANUAL Comment: (Jet 30) | 90-10204010 | |
0 | DECAL SET Comment: (Black 40)(2000 and Above) | 37-830163A00 | |
0 | DECAL SET Comment: (Black 50)(1997 and Above) | 37-852079A00 | 37-852079A97 (Black 50)(1997 and Above) |
0 | DECAL SET Comment: (Black Jet 30)(2000 - 2001) | 37-804687A00 | |
0 | DECAL SET Comment: (Black 40)(1997 Through 1999) | 37-830163A97 | |
0 | DECAL SET Comment: (Black Jet 30-also need 37-830163A97)(1997 Through 1999) | 37-83016330 | |
0 | DECAL SET Comment: (Black Jet 30-also need 37-830163-30)(1997 Through 1999) | 37-830163A97 | |
0 | DECAL SET Comment: (Gray 40)(2001/2002) | 37-830164A03 | 37-830164A01, 37-830164A97 (Gray 40)(2001/2002) |
0 | DECAL SET Comment: (Gray 40)(2003) | 37-830164A03 | 37-830164A01, 37-830164A97 (Gray 40)(2003) |
0 | DECAL SET Comment: (Gray 50)(2001/2002) | 37-852080A03 | 37-852080A01, 37-852080A97 (Gray 50)(2001/2002) |
0 | DECAL SET Comment: (Gray 50)(2003) | 37-852080A03 | 37-852080A01, 37-852080A97 (Gray 50)(2003) |
0 | DECAL SET Comment: (Gray Jet 30)(2001 and Above) | 37-830162A01 | 37-830162A98 (Gray Jet 30)(2001 and Above) |
0 | DECAL SET Comment: (Gray 40)(1997 Through 2000) | 37-830164A03 | 37-830164A01, 37-830164A97 (Gray 40)(1997 Through 2000) |
0 | DECAL SET Comment: (Gray 50)(1997 Through 2000) | 37-852080A03 | 37-852080A01, 37-852080A97 (Gray 50)(1997 Through 2000) |
0 | DECAL SET Comment: (Gray Jet 30)(1998 Through 2000) | 37-830162A01 | 37-830162A98 (Gray Jet 30)(1998 Through 2000) |
0 | DECAL SET Comment: (Tracker 40) | 37-850311A97 | |
0 | DECAL SET Comment: (Tracker 50) | 37-803948A99 | |
0 | DECAL, EPA Label Information Comment: (1999) | 37-856985A7 | |
0 | DECAL, EPA Label Information Comment: (2000) | 37-804665A00 | |
0 | DECAL, EPA Label Information Comment: (2001) | 37-804665A01 | |
0 | DECAL, EPA Label Information Comment: (2002) | 37-804665A02 | |
0 | DECAL, EPA Label Information Comment: (2003) | 37-804665A03 | |
0 | DECAL, EPA Label Information Comment: (2004) | 37-804665A04 |
Starter Assembly(Manual)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Starter Assembly(Manual):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HANDLE ASSEMBLY | 85174A1 | |
2 | NOT SOLD SEPARATE Comment: (Retainer) | NSS | |
- | REST ASSEMBLY, Starter Handle | 821788A6 | |
3 | NOT SOLD SEPARATE Comment: (Rest) | NSS | |
4 | SEAL | 8M0043416 | 824995 1 |
5 | SCREW, (M6 x 30) Stainless Steel | 10-4010630 | |
6 | SPACER | 23-830190 | |
7 | BUSHING | 23-816086 | |
8 | GROMMET | 25-8157951 | |
9 | WASHER, (.265 x .750 x .048) | 12-858779 | |
10 | NUT, (M6) | 11-401196 | |
11 | CABLE, Interlock | 8567541 | |
12 | SCREW, (#10-16 x .625) | 10-8214281 | |
13 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
14 | COTTER PIN | 18-26811 | |
15 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
16 | COTTER PIN | 18-26811 | |
- | STARTER ASSEMBLY, Recoil | 816728T14 | 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9 |
17 | HOUSING | 816728T05 | 816728 5 |
18 | SPRING | 24-826791 | 24-816718 1 |
19 | LEVER | 8166903 | |
20 | CAM | 816712T01 | 816712 1 |
21 | RETAINER | 816711 | |
22 | SCREW, (#10-16 x 1.00) | 10-8182491 | |
23 | LOCKWASHER, SPRING | 13-826229 | |
24 | SPRING | 24-86857T01 | |
25 | SHEAVE, Starter | 50-825269T01 | 50-825269A 1 |
26 | SPRING | 24-86851T02 | |
27 | CAM | 868501 | |
28 | RING, Retaining | 53-86849T01 | |
29 | ROPE | 50-12066Q10 | |
30 | SPRING | 24-868523 | |
31 | CAM | 86853T01 | |
32 | SCREW, (.250-20 x .625) | 10-826253 | 10-97516, 10-818838 |
33 | BUSHING | 8M0183792 | |
34 | RING, Retaining | 53-818853 | 53-42689 |
35 | NOT SOLD SEPARATE Comment: (Timing Decal) | NSS | |
36 | NOT SOLD SEPARATE Comment: (Decal-Caution in Gear Idle) | NSS | |
37 | DECAL, EPA Label Information Comment: (1999) | 37-856985A7 | |
37 | DECAL, EPA Label Information Comment: (2000) | 37-804665A00 | |
37 | DECAL, EPA Label Information Comment: (2001) | 37-804665A01 | |
37 | DECAL, EPA Label Information Comment: (2002) | 37-804665A02 | |
37 | DECAL, EPA Label Information Comment: (2003) | 37-804665A03 | |
37 | DECAL, EPA Label Information Comment: (2004) | 37-804665A04 |
Starter Motor
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Starter Motor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
2 | THRU BOLT | 10-965661 | |
3 | DRIVE KIT | 90643 | |
4 | DRIVE ASSEMBLY | 685753 | |
5 | DRIVE CAP | 8236392 | |
6 | ARMATURE | 965651 | |
7 | CAP, Commutator | 8119011 | |
8 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
9 | HOLDER | 898265014 | 61787 |
10 | SCREW | F15158 | |
11 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
12 | NUT, (.250-20) | 11-64015 | |
13 | CABLE ASSEMBLY, Battery - Positive (5/16) | 84-88439A9 | |
14 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
15 | CABLE ASSEMBLY, Black (6.25 Inch Terminals) | 84-88807A33 | |
16 | DECAL, Warning, High Voltage | 37-8272822 | |
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
2 | THRU BOLT | 10-965661 | |
3 | DRIVE KIT | 90643 | |
4 | DRIVE ASSEMBLY | 685753 | |
5 | DRIVE CAP | 8236392 | |
6 | ARMATURE | 965651 | |
7 | CAP, Commutator | 8119011 | |
8 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
9 | HOLDER | 898265014 | 61787 |
10 | SCREW | F15158 | |
11 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
12 | NUT, (.250-20) | 11-64015 | |
13 | CABLE ASSEMBLY, Battery - Positive | 84-88439A9 | |
14 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
15 | NOT SOLD SEPARATE, Decal-Warning | NSS | |
16 | BRACKET, Oil Tank | 823989 |
Stator/Trigger(Electric Models)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Stator/Trigger(Electric Models):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SEAL | 8M0043416 | 824995 1 |
2 | REST KIT, Oil Injection | 821788A1 | |
3 | PLUG, Starter Handle | 19-822513002 | 19-822513 1 |
4 | GROMMET, Oil Tank | 823771001 | 823771 |
5 | PLUG | 19-822464 | |
6 | SPACER, Handle Rest | 23-822392 | |
7 | WING NUT | 11-816872 | |
8 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-69056 | |
9 | WASHER, (.187 x .500 x .062) Neoprene, Neoprene | 12-8M0204663 | |
10 | COVER ASSEMBLY | 812777T1 | |
11 | SCREW, (M5 x 30) | 10-4013930 | |
12 | IGNITION STATOR KIT | 398-832075A21 | 398-832075A 4 |
13 | TRIGGER | 853960T | |
14 | DECAL, EPA Label Information Comment: (1999) | 37-856985A6 | |
14 | DECAL, EPA Label Information Comment: (2000) | 37-804664A00 | |
14 | DECAL, EPA Label Information Comment: (2001) | 37-804664A01 | |
14 | DECAL, EPA Label Information Comment: (2002) | 37-804664A02 | |
14 | DECAL, EPA Label Information Comment: (2003) | 37-804664A03 | |
14 | DECAL, EPA Label Information Comment: (2004) | 37-804664A04 | |
15 | NOT SOLD SEPARATE, Decal-Caution in Gear Idle | NSS | |
16 | NOT SOLD SEPARATE, Decal-Timing | NSS |
Swivel Bracket
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Swivel Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ATTACHING KIT, Engine Steering | 19608A14 | |
2 | SCREW, (.375-24 x 1.500) | 10-823919 | |
3 | WASHER, (.390 x .546 x .12) | 12-8M0109680 | |
4 | WASHER, (.390 x .625 x .062) Stainless Steel | 12-37828 | |
5 | NUT, (.375-24) Stainless Steel | 11-8M0204726 | |
6 | PUCK, Co-Pilot Comment: (Non Handle) | 822397 | |
7 | SWIVEL BRACKET | 3410-827402T5 | |
8 | BUSHING, Upper | 23-8217711 | |
9 | FITTING, Grease | 22-8M0169589 | |
10 | BUSHING, Lower | 23-821777 | |
11 | SEAL | 26-8M0205512 | |
12 | FITTING, Grease | 22-8M0169589 | |
13 | CABLE ASSEMBLY | 88238A11 | |
14 | WASHER | 12-19619 | |
15 | NUT, (.875-14) | 11-858869 | 11-30499 |
16 | COTTER PIN | 18-26811 | |
17 | PIN, Pivot, Reverse Lock | 821799002 | 821799 1 |
18 | SCREW, (M8 x 10) Stainless Steel Comment: (Handle) | 10-4008910 | |
18 | SCREW, (M8 x 25) Stainless Steel Comment: (Non Handle) | 10-40011149 | |
19 | SEAL Comment: (Non Handle) | 8282451 | |
20 | NOT SOLD SEPARATE, Decal-Shallow Water Drive | NSS | |
21 | WASHER | 12-19619 | |
22 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
23 | NUT, (.875-14) | 11-858869 | 11-30499 |
24 | DECAL, Co-Pilot | 37-8237011 | |
25 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
26 | BUSHING | 23-823507 | |
27 | PIN, Pivot, Upper | 17-822480 | |
28 | STRAP, Tilt Stop Comment: (Non Power Trim) | 8217751 | |
29 | LINK, Upper-Reverse Lock | 821800 | |
30 | LEVER, Reverse Lock | 8217981 | |
31 | NUT, | 6-32,11-8M0207777 | |
32 | PIN, Reverse Lock | 826578 | F366886, F366866 |
33 | SPRING, Reverse Lock | 24-F366300 | |
34 | LINK, Reverse Lock | 8M0026107 | 821805 2 |
35 | WASHER | 12-71055 | |
36 | ARM, Reverse Lock | 825181003 | 825181 1 |
37 | LOCK, Reverse | 8289861 | |
38 | NUT, | 10-32,11-8M0204718 | |
39 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
40 | BOOT, Rubber Comment: (Non-Handle)(Use Where Applicable) | 822005 | |
41 | SPRING Comment: (Non-Handle)(Use Where Applicable) | 24-821784 | |
1 | ATTACHING KIT, Engine Steering Comment: (Non-Handle) | 19608A14 | |
2 | SCREW, (.375-24 x 1.500) Comment: (Non-Handle) | 10-823919 | |
3 | WASHER, (.390 x .546 x .12) Comment: (Non-Handle) | 12-8M0109680 | |
4 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Non-Handle) | 12-37828 | |
5 | NUT, (.375-24) Stainless Steel Comment: (Non-Handle) | 11-8M0204726 | |
6 | PUCK Comment: (Non-Handle) | 822397 | |
7 | SWIVEL BRACKET ASSEMBLY | 3410-827402T5 | |
8 | BUSHING (Upper) | 23-8217711 | |
9 | FITTING, Grease Comment: (Quanty of 4 on Handle Version) | 22-8M0169589 | |
10 | BUSHING (Lower) | 23-821777 | |
11 | SEAL | 26-8M0205512 | |
12 | NOT SOLD SEPARATE Comment: (Decal-Serial Overlaminate) | NSS | |
13 | CABLE ASSEMBLY | 88238A11 | |
14 | WASHER | 12-19619 | |
15 | SCREW, (M8 x 10) Stainless Steel Comment: (Handle) | 10-4008910 | |
15 | SCREW, (M8 x 25) Stainless Steel Comment: (Non-Handle) | 10-40011149 | |
16 | SEAL Comment: (Non-Handle) | 8282451 | |
17 | SEAL KIT Comment: (Non-Handle) | 19624A1 | |
18 | O-RING, (.583 x .103) Comment: (NonHandle) | 25-29619 | |
19 | SPACER Comment: (Non-Handle) | 23-78861 | |
20 | WASHER | 12-19619 | |
21 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
22 | NUT, (.875-14) | 11-858869 | 11-30499 |
23 | DECAL, Co-Pilot | 37-8237011 | |
24 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
25 | BUSHING | 23-823507 | |
26 | PIN, Pivot (Upper) | 17-822480 | |
27 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
Swivel Tube
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Swivel Tube:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SWIVEL TUBE HEAD, Black | 821769T1 | |
1 | SWIVEL TUBE HEAD, Gray | 821769T2 | |
2 | HANDLE, Carrying Comment: (Design I) | 822465F1 | |
3 | TAB WASHER Comment: (Design I) | 14-43589 | |
4 | SCREW, (M10 x 45) Comment: (Design I) | 10-824848F45 | 10-824848 45 (Design I) |
5 | BRACKET ASSEMBLY, Steering Comment: (Design II) | 816667A2 | |
6 | TAB WASHER Comment: (Design II) | 14-8M0009820 | 14-816669F 1 (Design II) |
7 | SCREW, (M10 x 30) Comment: (Design II) | 10-4000377 | |
8 | NUT, (.375-24) Stainless Steel | 11-8M0204726 | |
9 | LEVER, Co-Pilot | 823792 | |
10 | WASHER | 12-29330 | |
11 | ROD, Threaded | 821961 | |
12 | BRAKE PLATE | 821957 | |
13 | DISC | 8165621 | |
14 | PLATE, Swivel Head | 8M0007471 | 823791 |
15 | DISC | 8165621 | |
16 | SHOULDER SCREW, Hex | 10-768042 | |
1 | SWIVEL TUBE HEAD, Black | 821769T1 | |
1 | SWIVEL TUBE HEAD, Gray | 821769T2 | |
2 | BRACKET Comment: (Non-Handle) | 8M0184092 | |
3 | TAB WASHER Comment: (Non-Handle) | 14-8M0009820 | 14-816669F 1 (Non-Handle) |
4 | SCREW, (M10 x 30) Comment: (Non-Handle) | 10-4000377 | |
5 | NUT, (.375-24) Stainless Steel | 11-8M0204726 | |
6 | LEVER | 823792 | |
7 | WASHER | 12-29330 | |
8 | ROD (Threaded) | 821961 | |
9 | BRAKE PLATE | 821957 | |
10 | DISC | 8165621 | |
11 | PLATE | 8M0007471 | 823791 |
12 | DISC | 8165621 | |
13 | SHOULDER SCREW, Hex | 10-768042 | |
14 | BUMPER | 8M0156878 |
Throttle Lever and Linkage
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Throttle Lever and Linkage:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | LEVER, Throttle | 42946T1 | |
2 | SCREW, Adjusting (M5 x 35) | 10-817582 | 10-814775, 10-42977 |
3 | NUT, (M5) Stainless Steel | 11-400211 | |
4 | INSERT | 42927 | |
5 | WASHER | 12-35459 | |
6 | NUT, (M6) Stainless Steel | 11-401386 | |
7 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
8 | NUT, (M6) Stainless Steel | 11-400212 | |
9 | CAP | 42942 | |
10 | BUSHING | 23-812930A1 | |
11 | NOT SOLD SEPARATE Comment: (Insert) | NSS | |
12 | SCREW, (M10 x 45) | 10-4007180 | |
13 | BUSHING | 23-8M0215006 | |
14 | SPRING | 24-55162 | |
15 | WASHER | 12-42980 | |
16 | LEVER, Spark Advance | 19663T02 | |
17 | ROD | 878172 | 42918 |
18 | SWIVEL BASE | 93254 | |
19 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
20 | NUT, (M6) Stainless Steel | 11-400212 | |
21 | CAP | 42942 | |
22 | SWIVEL BALL | 93421 | |
23 | STUD | 16-8161949 | |
24 | SPRING Comment: (Electric) | 24-817702 | |
25 | CAM ASSEMBLY, Throttle | 828160A2 | |
26 | BUSHING | 23-8M0215006 | |
27 | ROD, Throttle | 878174 | 828159 |
28 | WASHER, (.265 x .750 x .048) Stainless Steel | 12-65567 | |
29 | NUT, (M6) Stainless Steel | 11-401386 | |
30 | WASHER Comment: (Electric) | 12-828494 | |
31 | BRACKET Comment: (Handle Versions) | 8214943 | |
32 | SCREW, (M6 x 16) Comment: (Handle Versions) | 10-4006731 |
Throttle Linkage
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Throttle Linkage:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BUMPER, Throttle Stop | 822458 | |
2 | WASHER | 12-42980 | |
3 | BUMPER, Throttle Stop | 822458 | |
4 | LEVER, Throttle Control | 8M0041742 | 821385 1 |
5 | BALL, Threaded | 8235695 | |
6 | BUSHING | 23-812930A1 | |
7 | NOT SOLD SEPARATE, Insert | NSS | |
8 | SCREW, (M10 x 45) | 10-4007180 | |
9 | NUT, (M6) Stainless Steel | 11-401386 | |
10 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-69056 | |
11 | RETAINER, Cable | 822459 | |
12 | INSERT | 42927 | |
13 | PIN | 17-8224561 | |
14 | LINK, Throttle Control | 881227A4 | |
15 | SOCKET | 817428 | 830875 |
16 | NUT, Brass | 10-32,11-45076 | |
17 | WASHER, (.265 x .750 x .048) Stainless Steel | 12-65567 | |
18 | SCREW, (M6 x 16) | 10-4006731 | |
19 | BRACKET, Throttle Cable | 8214943 | |
20 | SPARK ARM | 853926 | |
21 | CAM, Throttle | 853925 | |
22 | SPRING | 24-42164 | |
23 | BUSHING | 23-823807 | 23-42806 |
24 | WAVE WASHER | 13-99611 | |
25 | SCREW, (M6 x 35) | 10-4000332 | |
26 | SCREW, (M5 x 35) | 10-40019111 | |
27 | NUT, (M5) Stainless Steel | 11-400211 | |
28 | SPARK CONTROL LINK Comment: (Use with Carburetors WME-63/64/66/67) | 881227A2 | |
28 | SPARK CONTROL LINK Comment: (Use with Carburetors WME-97/98/99) | 881227A05 | |
29 | SOCKET | 817428 | 830875 |
30 | NUT, Brass | 10-32,11-45076 |
Tiller Handle
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Tiller Handle:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER KIT | 822148A1 | |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE, Throttle | 432425 | |
6 | CABLE, Throttle | 432427 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER | 8M0072298 | 822407F 1 |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle | 822325T1 | |
11 | ARM, Steering Handle Comment: (Greenland) | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 12) | 10-82239312 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle | 892995 | 821971 |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 821463T01 | 821463A 1 |
18 | TILLER TUBE Comment: (Greenland) | 8M0138696 | |
19 | DECAL Comment: (Turtle/Rabbit) | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH, Stop | 87-8M0104611 | 87-823609A 2 |
22 | SWITCH ASSEMBLY Comment: (Greenland) | 87-8M0104614 | 87-823609A14, 87-823609A13 (Greenland) |
23 | SCREW, (M10 x 90) | 10-82484890 | |
24 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
25 | CLIP | 823687 | |
26 | BUMPER | 8M0156878 | |
27 | BRACKET, Tiller | 821455A4 | |
28 | PLUG, Stop Switch | 19-17230 | |
29 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
30 | BUSHING | 23-821477 | |
31 | WASHER | 12-827314 | |
1 | COVER KIT | 822148A7 | |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE Comment: (Case) | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE ASSEMBLY, Throttle (28.50 Inches) | 4324212 | |
6 | CABLE ASSEMBLY, Throttle (30.00 Inches) | 4324213 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER Comment: (Black) | 8M0072298 | 822407F 1 (Black) |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle Comment: (Black) | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle | 892995 | 821971 |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 8M0138696 | |
19 | DECAL Comment: (Turtle/Rabbit) | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH ASSEMBLY | 87-8M0104614 | 87-823609A14, 87-823609A13 |
23 | SCREW, (M10 x 110) | 10-824848110 | 10-853473 |
24 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
25 | CLIP | 823687 | |
26 | SPACER | 23-828569 | 23-8M0010932 |
27 | BRACKET, Tiller Comment: (Black) | 821455A4 | |
28 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
29 | BUSHING | 23-821477 | |
30 | WASHER | 12-827314 | |
31 | SWITCH | 87-11083A31 | |
32 | RETAINER, Brass | 8M0032846 | 12044 1 |
33 | LANYARD ASSEMBLY | 15920Q54 |
Tools, Special
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Tools, Special:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CARTRIDGE Comment: (Electrical/Ignition) | 91-8226086 | |
- | FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) | 91-52344 | |
- | PULLER ASSEMBLY Comment: (Electrical/Ignition) | 91-849154T1 | |
- | MULTI METER Comment: (Electrical/Ignition) | 91-99750A1 | |
- | SERVICE TACHOMETER Comment: (Electrical/Ignition) | 91-59339 | |
- | TESTER, Eight Chamber, Eight Chamber Comment: (Electrical/Ignition) | 91-850439T1 | |
- | GAP TOOL, Single Chamber, Single Chamber Comment: (Electrical/Ignition) | 91-63998A1 | |
- | TACH INTERFACE MODULE Comment: (Electrical/Ignition) | 91-825824A2 | |
- | TIMING LIGHT Comment: (Electrical/Ignition) | 91-99379 | |
- | HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) | 84-825207A1 | |
- | HARNESS ASSEMBLY Comment: (Electrical/Ignition) | 84-825207A2 | |
- | NOT SOLD SEPARATE, Collect (Snap-On - CG41-14) Comment: (Trim/Tilt System) | NSS | |
- | NOT SOLD SEPARATE, Expanding Rod (Snap-On - CG41-11) Comment: (Trim/Tilt System) | NSS | |
- | DOWN PRESSURE KIT Comment: (Trim/Tilt System) | 91-822778A3 | |
- | SPANNER WRENCH Comment: (Trim/Tilt System) | 91-74951 | |
- | HEAT LAMP Comment: (Trim/Tilt System) | 91-63209 | |
- | GAUGE TOOL Comment: (Powerhead) | 91-29287 | |
- | SLEEVE Comment: (Powerhead) | 91-55919 | |
- | FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Powerhead) | 91-52344 | |
- | PULLER ASSEMBLY Comment: (Powerhead) | 91-849154T1 | |
- | LIFTING EYE Comment: (Powerhead) | 91-904551 | |
- | INSTALLER KIT Comment: (Powerhead) | 91-77109A3 | |
- | REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) | 91-52952T1 | |
- | INSTALLER KIT, Piston Pin Comment: (Powerhead) | 91-74607A3 | |
- | EXPANDER TOOL, Piston Ring Comment: (Powerhead) | 91-24697 | |
- | STAND TOOL, Powerhead Comment: (Powerhead) | 91-827001A1 | |
- | CAP TOOL, Flywheel Puller Comment: (Powerhead) | 91-24161 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) | 91-66274 | |
- | BEARING, Thrust Comment: (Gear Housing) | 31-85560 | |
- | INSTALLER TOOL, Seal Comment: (Gear Housing) | 91-817007T | 91-817007 (Gear Housing) |
- | PULLER KIT, Bearing Comment: (Gear Housing) | 91-31229A7 | |
- | NUT, (.625-18) Comment: (Gear Housing) | 11-24156 | |
- | PLATE Comment: (Gear Housing) | 91-29310 | |
- | WASHER Comment: (Gear Housing) | 12-34961 | |
- | WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) | 91-36571T | |
- | DRIVER HEAD TOOL Comment: (Gear Housing) | 91-37312T | |
- | DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) | 91-37323 | |
- | REMOVER TOOL, Bearing Comment: (Gear Housing) | 91-13779 | |
- | HOLDING TOOL, Driveshaft Comment: (Gear Housing) | 91-825196 | |
- | INSTALLER TOOL, Bearing Comment: (Gear Housing) | 91-826872 | |
- | INSTALLER TOOL, Oil Seal Comment: (Gear Housing) | 91-825197T | 91-825197 (Gear Housing) |
- | MANDREL Comment: (Gear Housing) | 91-825198 | |
- | INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) | 91-817011T | 91-817011 (Gear Housing) |
- | PILOT Comment: (Gear Housing) | 91-825199 | |
- | PULLER, Water Pump Comment: (Gear Housing) | 91-27780 | |
- | PULLER PLATE, Universal Comment: (Gear Housing) | 91-37241 | |
- | HOOK TOOL, Spring Comment: (Gear Housing) | 91-825200A1 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) | 91-66274 | |
- | TOOL BAG Comment: (Seapro/Marathon) | 56-817383A1 | |
0 | GREASE KIT | 91-30500A2 | |
0 | GAUGE TOOL, Carburetor | 91-36392 | |
0 | ADAPTOR TOOL, Direct Voltage Comment: (Electrical/Ignition) | 91-890451 | |
0 | FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) | 91-52344 | |
0 | PULLER ASSEMBLY Comment: (Electrical/Ignition) | 91-849154T1 | |
0 | MULTI METER Comment: (Electrical/Ignition) | 91-99750A1 | |
0 | SWITCH ASSEMBLY Comment: (Electrical/Ignition) | 91-52024A1 | |
0 | SERVICE TACHOMETER Comment: (Electrical/Ignition) | 91-59339 | |
0 | TESTER, Eight Chamber Comment: (Electrical/Ignition) | 91-850439T1 | |
0 | GAP TOOL, Single Chamber Comment: (Electrical/Ignition) | 91-63998A1 | |
0 | TESTER, Eight Chamber Comment: (Electrical/Ignition) | 91-850439T1 | |
0 | TIMING LIGHT Comment: (Electrical/Ignition) | 91-99379 | |
0 | HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) | 84-825207A1 | |
0 | NOT SOLD SEPARATE (Snap On - CG41-14) Comment: (Trim/Tilt System) | NSS | |
0 | NOT SOLD SEPARATE (Snap On - CG41-11) Comment: (Trim/Tilt System) | NSS | |
0 | DOWN PRESSURE KIT Comment: (Trim/Tilt System) | 91-822778A3 | |
0 | MULTI METER Comment: (Trim/Tilt System) | 91-99750A1 | |
0 | SPANNER WRENCH Comment: (Trim/Tilt System) | 91-74951 | |
0 | HEAT LAMP Comment: (Trim/Tilt System) | 91-63209 | |
0 | GAUGE TOOL Comment: (Powerhead) | 91-29287 | |
0 | SLEEVE Comment: (Powerhead) | 91-55919 | |
0 | PULLER ASSEMBLY Comment: (Powerhead) | 91-849154T1 | |
0 | LIFTING EYE Comment: (Powerhead) | 91-904551 | |
0 | INSTALLER KIT Comment: (Powerhead) | 91-77109A3 | |
0 | REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) | 91-52952T1 | |
0 | INSTALLER KIT, Piston Pin Comment: (Powerhead) | 91-74607A3 | |
0 | EXPANDER TOOL, Piston Ring Comment: (Powerhead) | 91-24697 | |
0 | TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) | 91-66274 | |
0 | PULLER PLATE, Universal Comment: (Powerhead) | 91-37241 | |
0 | PULLER ASSEMBLY, Slide Hammer Comment: (Gear Housing) | 91-34569A1 | |
0 | BEARING, Thrust Comment: (Gear Housing) | 31-85560 | |
0 | TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) | 91-66274 | |
0 | INSTALLER TOOL, Water Pump Base Seal Comment: (Gear Housing) | 91-817006 | |
0 | WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) | 91-14310T1 | |
0 | INDICATOR TOOL, Backlash Comment: (Gear Housing) | 91-8M0053505 | 91-78473 (Gear Housing) |
0 | INDICATOR TOOL, Backlash Comment: (Gear Housing) | 91-196601 | |
0 | INSTALLER TOOL, Seal Comment: (Gear Housing) | 91-817007T | 91-817007 (Gear Housing) |
0 | PILOT Comment: (Gear Housing) | 91-825199 | |
0 | INSTALLATION TOOL, Bearing Comment: (Gear Housing) | 91-13945 | |
0 | INSTALLATION TOOL, Bearing Comment: (Gear Housing) | 91-14309T02 | |
0 | PRE LOAD TOOL, Bearing Comment: (Gear Housing) | 91-14311A04 | |
0 | PULLER ASSEMBLY Comment: (Gear Housing) | 91-83165T | |
0 | RACE TOOL, Bearing Comment: (Gear Housing) | 91-14308T02 | |
0 | PULLER KIT, Bearing Comment: (Gear Housing) | 91-31229A7 | |
0 | NUT, (.625-18) Comment: (Gear Housing) | 11-24156 | |
0 | MANDREL Comment: (Gear Housing) | 91-15755T | |
0 | DRIVE HEAD TOOL Comment: (Gear Housing) | 91-36569T | |
0 | DRIVER HEAD TOOL Comment: (Gear Housing) | 91-37312T | |
0 | DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) | 91-37323 | |
0 | WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) | 91-36571T | |
0 | MANDREL Comment: (Gear Housing) | 91-37350T | |
0 | PLATE Comment: (Gear Housing) | 91-29310 | |
0 | WASHER Comment: (Gear Housing) | 12-34961 | |
0 | RETAINING TOOL, Bearing Comment: (Gear Housing) | 91-43506T | |
0 | HOOK TOOL, Spring Comment: (Gear Housing) | 91-825200A1 | |
0 | ADAPTER KIT, Dial Indicator Comment: (Gear Housing) | 91-83155 | |
0 | DIAL INDICATOR TOOL Comment: (Gear Housing) | 91-58222A1 | |
0 | REMOVER TOOL, Bearing Comment: (Gear Housing) | 91-13779 | |
0 | DRIVER TOOL, Bearing Cup Comment: (Gear Housing) | 91-817009T | 91-817009, 91-31361 (Gear Housing) |
0 | HOLDING TOOL, Driveshaft Comment: (Gear Housing) | 91-817070 | |
0 | HOLDING TOOL, Driveshaft Comment: (Gear Housing) | 91-825196 | |
0 | INSTALLER TOOL, Bearing Comment: (Gear Housing) | 91-817005 | |
0 | INSTALLER TOOL, Bearing Comment: (Gear Housing) | 91-826872 | |
0 | DRIVER TOOL, Bearing Comment: (Gear Housing) | 91-817058A1 | |
0 | INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) | 91-817011T | 91-817011 (Gear Housing) |
0 | DRIVER TOOL, Oil Seal Comment: (Gear Housing) | 91-13949 | |
0 | DRIVER, Oil Seal Comment: (Gear Housing) | 91-31108T | |
0 | INSTALLER TOOL, Oil Seal Comment: (Gear Housing) | 91-825197T | 91-825197 (Gear Housing) |
0 | MANDREL Comment: (Gear Housing) | 91-825198 | |
0 | LOCATION TOOL, Pinion Gear Comment: (Gear Housing) | 91-817008A2 | |
0 | LOCATION TOOL, Pinion Comment: (Gear Housing) | 91-12349A05 | |
0 | PULLER Comment: (Gear Housing) | 91-27780 | |
0 | PULLER BOLT TOOL, Bearing Carrier Comment: (Gear Housing) | 91-85716 | |
0 | PULLER JAW ASSEMBLY Comment: (Gear Housing) | 91-46086A1 | |
0 | PULLER PLATE, Universal Comment: (Gear Housing) | 91-37241 |
Top Cowl
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Top Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY Comment: (Black-Manual) | 4011-821528T5 | |
1 | TOP COWL ASSEMBLY Comment: (Silver-Manual) | 4011-821528T11 | 4011-821528A11, 4011-821528A 6 (Silver-Manual) |
2 | TOP COWL ASSEMBLY Comment: (Black-Electric) | 4011-821528T7 | |
2 | TOP COWL ASSEMBLY Comment: (Silver-Electric) | 4011-821528T8 | |
3 | LATCH Comment: (Black) | 825742F1 | |
3 | LATCH Comment: (Silver) | 825742F3 | |
4 | SCREW, (M4 x 14.5) | 10-8231871 | |
5 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
6 | NUT, (M4) | 11-8237515 | |
7 | SEAL, Cowl | 8M0043406 | 826076 1 |
8 | SOUND BLANKET KIT, (Top/Side)(Hot Glue Adhesive), Top/Side | 821530A02 | 821530A 1 |
9 | NOT SOLD SEPARATE, Front Sound Blanket | NSS | |
10 | NOT SOLD SEPARATE, Side/Rear Sound Blanket | NSS | |
11 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 | |
12 | NOT SOLD SEPARATE, Rope | NSS | |
13 | NOT SOLD SEPARATE, Envelope | NSS | |
14 | BRACKET ASSEMBLY, Latch Roller, Roller Latch | 893763 | 18173 |
15 | SCREW, (M6 x 16) | 10-4006731 | |
16 | SCREW, (M6 x 16) | 10-4006731 | |
17 | BRACKET | 8M0038412 | 822426 1 |
18 | SCREW, (M4 x 14.5) | 10-8231871 | |
19 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
20 | NUT, (M4) | 11-8237515 | |
21 | NOT SOLD SEPARATE, Duct-Air Inlet | NSS | |
22 | CAP, Plug | 19-815784 | 22-14685 |
23 | SCREW, (M6 x 16) | 10-4006731 | |
24 | NOT SOLD SEPARATE, Double Sided | NSS | |
25 | SHIELD, Air Inlet Comment: (Black) | 100-8M0053822 | 821529F 1 (Black) |
25 | SHIELD, Air Inlet Comment: (Silver) | 821529T3 | |
26 | NOT SOLD SEPARATE, Window-Oil Sight Gauge | NSS | |
27 | DECAL, F-N-R Shift | 37-82409316 | |
1 | TOP COWL ASSEMBLY Comment: (Black)(Electric) | 100-8M0107150 | |
1 | TOP COWL ASSEMBLY Comment: (Silver)(Electric) | 4019-825239T14 | 4019-825239A14 (Silver)(Electric) |
2 | TOP COWL ASSEMBLY Comment: (Black)(Manual) | 4019-825239T11 | 4019-825239A11 (Black)(Manual) |
2 | TOP COWL ASSEMBLY Comment: (Silver)(Manual) | 4019-825239T12 | 4019-825239A12 (Silver)(Manual) |
3 | BRACKET, Cowl Support Comment: (Rear) | 8M0041044 | 813549F 3 (Rear) |
4 | SPACER, Bracket | 828433T | 828433 |
5 | SCREW | 10-83208630 | |
6 | NUT | 11-400632 | |
7 | BRACKET ASSEMBLY, Latch Roller | 893763 | 18173 |
8 | SCREW, (M6 x 16) | 10-4006731 | |
9 | MOUNT | 813546003 | 813546 2 |
10 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 | |
11 | BRACKET, Cowl Support - Front Comment: (Front) | 8M0041646 | 828468 (Front) |
12 | LATCH KEEPER | 828503 | |
13 | SCREW | 10-83208616 | |
14 | NUT | 11-400632 | |
15 | DUCT, Air Inlet | 8M0038217 | 892844, 828178 |
16 | NOT SOLD SEPARATE Comment: (Induction Insert) | NSS | |
17 | SCREW, (.250-20 x .875) | 10-F2317 | |
18 | SEAL | 8M0043404 | 831905 |
19 | GAUGE KIT, Oil Level Comment: (Electric) | 813504A1 | |
20 | GROMMET Comment: (Electric) | 813505 | |
21 | RETAINER Comment: (Electric) | 113171 | |
22 | NUT Comment: (Electric) | 11-65110 | |
23 | SOUND BLANKET KIT (All) | 828180A02 | 828180A 1 |
24 | NOT SOLD SEPARATE Comment: (Storboard and Rear) | NSS | |
25 | NOT SOLD SEPARATE Comment: (Port and Rear) | NSS | |
26 | NOT SOLD SEPARATE Comment: (Tape) | NSS | |
27 | DECAL, F-N-R Shift | 37-82409316 |
Trim Switch Kit
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Trim Switch Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
1 | RETAINER | 18861 | |
2 | ADAPTOR | 814820 | 812978 |
3 | NOT SOLD SEPARATE Comment: (Switch) | NSS | |
4 | FUSE, 20 Ampere | 88-8M0207796 | |
5 | CABLE ASSEMBLY | 84-95084A2 | |
6 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
7 | SCREW, (#10-32 x 2.25) | 10-19209 | |
7 | SCREW, (#10-16 x 2.25) | 10-813523 |
X-Long Components
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) X-Long Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT, (M10) | 11-40140 | |
2 | STUD, (M10 x 130) | 16-8168665 | |
2 | STUD, (M10 x 120) | 16-8M0034425 | |
3 | SPACER, Driveshaft Housing Extension | 824072A1 | |
4 | PIN, Dowel | 17-821327 | |
5 | TUBE ASSEMBLY, Water - Extension | 824082A1 | |
6 | O-RING, (.796 x .139) | 25-8M0204645 | |
7 | SEAL | 26-824084 | |
- | SEAL KIT | 823547A2 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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