Mercury 40 (3 CYL.) (0G590000 THRU 0G760299) Outboard Motor Parts Diagram & Catalog – Free PDF Download
ACCESSORIES
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) ACCESSORIES:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
0 | CARRYING HANDLE | 43393A1 | |
0 | DIODE ASSEMBLY (DUAL ENGINE) | 812497A2 | |
0 | CONVERSION KIT, Electric Start | 50-822462A06 | 50-822462A 5 |
0 | MOUNTING KIT, Engine (CLAMP SCREW MOUNTING) | 812432A1 | |
0 | FLUSHING ATTACHMENT | 44357Q2 | |
0 | LINE ASSEMBLY, Fuel (8 Feet) Comment: WITH QUICK DISCONNECT | 32-877680Q8 | |
0 | LINE ASSEMBLY, Fuel (12 Feet) Comment: WITH QUICK DISCONNECT | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 WITH QUICK DISCONNECT |
0 | LINE ASSEMBLY, Fuel (8 Feet) Comment: WITH QUICK DISCONNECT ENGINE END ONLY | 32-877681Q8 | |
0 | LINE ASSEMBLY, Fuel (12 Feet) Comment: WITH QUICK DISCONNECT ENGINE END ONLY | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 WITH QUICK DISCONNECT ENGINE END ONLY |
0 | LINE ASSEMBLY, Fuel (12 Feet) Comment: NO FITTINGS | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 NO FITTINGS |
0 | HORSE POWER RESTRICTOR KIT Comment: (BLACK 50) | 815548A8 | |
0 | HORSE POWER RESTRICTOR KIT Comment: (GRAY 50) | 815548A9 | |
0 | SWITCH/LANYARD KIT | 87-19674Q2 | |
0 | MERCATHODE KIT | 88334A2 | |
0 | MERCATHODE MONITOR | 86300A5 | |
0 | SWITCH KIT, Trim (10.00 Feet) (WITH OR WITHOUT TILLER) | 87-18286A18 | |
0 | TILLER HANDLE KIT Comment: (BLACK) | 828813A29 | 828813A 6 (BLACK) |
0 | TILLER HANDLE KIT Comment: (GRAY) | 828813A7 | |
0 | VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT) | 17334A2 | |
0 | REGULATOR KIT, Voltage | 88825A6 |
ATTENUATOR PLATE
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) ATTENUATOR PLATE:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ATTENUATOR, Sound | 828164 | |
2 | SCREW, (M6 x 16) | 10-40019127 | |
3 | WASHER, (.2656 x .625 x .0625) Stainless Steel | 12-35462 | |
4 | CAP | 19-815784 | 22-14685 |
5 | BRACKET | 828928 | |
6 | SEAL | 26-812889 | |
7 | BRACKET | 828927 | |
8 | SCREW, (M8 x 100) | 10-4000363 | |
9 | ARM ASSEMBLY | 11399A1 | |
10 | ROLLER | 67748 | |
11 | SCREW, (M5 x 6) | 10-40056103 | |
12 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
13 | HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) Comment: (MANUAL) | 32-9912878 | |
13 | HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) Comment: ELECTRIC | 32-9912878 | |
14 | HOSE, (.187) (26.00 Inches Bulk) (3 IN.) Comment: ELECTRIC | 32-9912878 | |
15 | FITTING TEE Comment: ELECTRIC | 22-830285 | |
16 | HOSE, (.187) (26.00 Inches Bulk) (1 IN.) Comment: ELECTRIC | 32-9912878 | |
17 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
18 | GASKET, Flange | 27-8144461 | |
19 | LINK, Throttle | 825204T03 | 825204 3 |
20 | DECAL, Warning, High Voltage Comment: (MANUAL) | 37-8272822 | |
21 | NOT SOLD SEPARATE, Decal-Caution | NSS | |
22 | NOT SOLD SEPARATE, Decal-Caution-In Gear Idle Comment: (ELECTRIC) | NSS | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
BOTTOM COWL
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) BOTTOM COWL:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SPRING, Detent | 24-824992 | |
2 | SPRING, Backing | 24-824993 | |
3 | SPRING, Plate | 824994 | |
4 | SCREW, (M5 x 14) | 10-82191916 | |
5 | STRAP | 8280471 | |
6 | SCREW, (M6 x 16) Stainless Steel | 10-4006731 | |
7 | CLAMP | 8M0039049 | 822008, 822008 1 |
8 | SCREW, (M6 x 30) Stainless Steel | 10-40011130 | |
9 | SWITCH Comment: ELECTRIC HANDLE | 87-8M0052927 | 87-813960A 3 ELECTRIC HANDLE |
10 | SCREW, (M3.5 x 20) Stainless Steel Comment: ELECTRIC HANDLE | 10-88075020 | |
11 | PLATE Comment: ELECTRIC HANDLE | 824923 | |
12 | HARNESS ASSEMBLY Comment: ELECTRIC HANDLE | 84-824934A3 | |
13 | CAP Comment: NON-HANDLE VERSIONS | 8M0036802 | 822469 NON-HANDLE VERSIONS |
14 | SCREW, (M6 x 16) Stainless Steel Comment: NON-HANDLE VERSIONS | 10-4006731 | |
15 | LEVER Comment: NON-HANDLE VERSIONS | 8M0041741 | 822467 1 NON-HANDLE VERSIONS |
16 | INSERT Comment: NON-HANDLE VERSIONS | 42927 | |
17 | PIN Comment: NON-HANDLE VERSIONS | 17-8224561 | |
18 | BUSHING Comment: NON-HANDLE VERSIONS | 23-26954 | |
19 | BUSHING Comment: NON-HANDLE VERSIONS | 23-48475 | |
20 | RETAINER Comment: NON-HANDLE VERSIONS | 822459 | |
21 | NUT, (M6) Comment: NON-HANDLE VERSIONS | 11-401386 | |
22 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: NON-HANDLE VERSIONS | 12-69056 | |
23 | LINK, Shift Comment: NON-HANDLE VERSIONS | 8224701 | |
24 | BUSHING Comment: NON-HANDLE VERSIONS | 23-48475 | |
25 | LATCH Comment: NON-HANDLE VERSIONS | 98889 | |
26 | CUP Comment: NON-HANDLE VERSIONS | 39519 | |
27 | SHIFT SHAFT, Horizontal | 821483A6 | |
28 | LEVER, -INTERLOCK ACTUATING Comment: (MANUAL) | 821487 | |
29 | SCREW, (#10-16 x .380) | 10-878607 | 10-817626 |
30 | CABLE ASSEMBLY (BLACK-7 1/2 IN.) | 84-88807A28 | |
31 | SHIFT ROD Comment: HANDLE | 8M0037997 | 825175 1 HANDLE |
32 | COTTER PIN Comment: HANDLE | 18-210711 | |
33 | COTTER PIN Comment: HANDLE | 18-210711 | |
34 | PIN Comment: HANDLE | 17-8251851 | |
35 | LOCKWASHER Comment: HANDLE | 13-827418 | 13-826793 HANDLE |
36 | LEVER, Shift Comment: HANDLE | 822011 | |
37 | WAVE WASHER Comment: HANDLE | 13-825273 | |
38 | SCREW, (M5 x 16) Stainless Steel Comment: HANDLE | 10-40011107 | |
39 | DRIVE SCREW | 10-42975 | |
40 | GROMMET | 25-828462001 | 25-828462 |
41 | PLUG | 19-17230 | |
42 | SEAL Comment: (HANDLE VERSIONS) | 822424001 | 822424 (HANDLE VERSIONS) |
43 | SEAL Comment: (NON HANDLE VERSIONS) | 19-823874001 | 19-823874 (NON HANDLE VERSIONS) |
44 | BOTTOM COWL Comment: (BLACK) | 4023-828165A1 | |
44 | BOTTOM COWL Comment: (GRAY) | 4023-828165A2 | |
45 | CHECK VALVE ASSEMBLY, Drain | 21-817519A1 | |
46 | GROMMET Comment: (SPLIT - POWER TRIM) | 25-19565002 | |
46 | GROMMET Comment: (NON POWER TRIM) | 25-8M0179867 | |
47 | PLUG Comment: (NON HANDLE VERSIONS) | 19-824076001 | 19-824076 (NON HANDLE VERSIONS) |
48 | HANDLE Comment: MANUAL HANDLE | 8214901 | |
49 | SEAL Comment: MANUAL HANDLE | 823572001 | 823572 MANUAL HANDLE |
50 | ALARM ASSEMBLY, Audio Warning Comment: MANUAL HANDLE | 84-8M0210763 | |
51 | WASHER Comment: MANUAL HANDLE | 12-8M0214930 | |
52 | SCREW, (M5 x 12) Comment: MANUAL HANDLE | 10-82239312 | |
53 | SCREW, (#10-16 x .500) Comment: (MANUAL) MANUAL HANDLE | 10-878608 | 10-812832 (MANUAL) MANUAL HANDLE |
54 | SWITCH Comment: (POWER TRIM) | 87-8M0042301 | 87-896620, 87-856990, 87-850691, 87-18286A40 (POWER TRIM) |
55 | PLUG Comment: (NON POWER TRIM) | 812830T01 | 812830 1 (NON POWER TRIM) |
56 | RETAINER | 8M0032848 | 812443 1 |
57 | SCREW, (M6 x 16) | 10-82130016 | |
58 | CAM, Latch | 828464 | |
59 | WASHER, Wave | 13-12134 | |
60 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
61 | FITTING | 22-813613 | |
62 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
63 | HOSE, (15.00 Inches) | 32-7568058 | |
64 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
65 | LEVER, Cowl Latch Comment: (BLACK) | 823573F1 | |
65 | LEVER, Cowl Latch Comment: (GRAY) | 823573F2 | |
66 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
67 | BUSHING | 23-822003 | |
68 | GROMMET | 25-822002 | |
69 | PLUG Comment: (ELECTRIC) | 19-824473 | |
70 | SCREW, (M5 x 16) Stainless Steel, INTERLOCK CABLE | 10-40011107 | |
71 | BUMPER | 8M0043169 | 828465 |
72 | LATCH, Front | 828463 | |
73 | SCREW, (M4 x 16) | 10-4001987 | |
74 | GROMMET | 25-16226 |
CARBURETOR
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) CARBURETOR:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR Comment: (TOP) ELECTRIC 40 - WME-53 1-2-3 | 3301-823799T34 | 3301-823799T 7 (TOP) ELECTRIC 40 - WME-53 1-2-3 |
1 | CARBURETOR Comment: (CENTER) ELECTRIC 40 - WME-53 1-2-3 | 3301-823799T35 | 3301-823799T 8 (CENTER) ELECTRIC 40 - WME-53 1-2-3 |
1 | CARBURETOR Comment: (BOTTOM) ELECTRIC 40 - WME-53 1-2-3 | 3301-823799T36 | 3301-823799T 9 (BOTTOM) ELECTRIC 40 - WME-53 1-2-3 |
1 | CARBURETOR Comment: (TOP) MANUAL 40 - WME-69 1-2-3 | 3301-823799T31 | 3301-823799T13, 3301-823799A13 (TOP) MANUAL 40 - WME-69 1-2-3 |
1 | CARBURETOR Comment: (CENTER) MANUAL 40 - WME-69 1-2-3 | 3301-823799T32 | 3301-823799T14, 3301-823799A14 (CENTER) MANUAL 40 - WME-69 1-2-3 |
1 | CARBURETOR Comment: (BOTTOM) MANUAL 40 - WME-69 1-2-3 | 3301-823799A33 | 3301-823799T33, 3301-823799T15, 3301-823799A15 (BOTTOM) MANUAL 40 - WME-69 1-2-3 |
1 | CARBURETOR Comment: (TOP) 50 - WME-68 1-2-3 | 3301-824902T28 | 3301-824902T16, 3301-824902A16 (TOP) 50 - WME-68 1-2-3 |
1 | CARBURETOR Comment: (CENTER) 50 - WME-68 1-2-3 | 3301-824902T29 | 3301-824902T17, 3301-824902A17 (CENTER) 50 - WME-68 1-2-3 |
1 | CARBURETOR Comment: (BOTTOM) 50 - WME-68 1-2-3 | 3301-824902T30 | 3301-824902T18, 3301-824902A18 (BOTTOM) 50 - WME-68 1-2-3 |
2 | SHAFT, Throttle Comment: (UPPER) WME-53/68 | 1395-823632 | |
3 | SHAFT, Throttle Comment: (CENTER) WME-53/68 | 1395-823633 | |
4 | SHAFT, Throttle Comment: (BOTTOM) WME-53/68 | 1395-823636 | |
2 | SHAFT, Throttle Comment: (UPPER/BOTTOM) WME-69 | 1395-823632 | |
3 | SHAFT, Throttle Comment: (CENTER) WME-69 | 1395-823633 | |
5 | SCREW Comment: (UPPER/BOTTOM) | 1395-823634 | |
6 | NOT SOLD SEPARATE, Spring-Throttle Return | NSS | |
7 | NOT SOLD SEPARATE, Idle Needle | NSS | |
8 | NOT SOLD SEPARATE, Spring-Idle Needle | NSS | |
9 | NOT SOLD SEPARATE, Gasket-cover Plate | NSS | |
10 | COVER PLATE | 1395-811221 | |
11 | SCREW, Cover Plate | 1395-811220 | |
12 | GASKET, Flange | 27-8144461 | |
13 | LEVER, Oil Pump Comment: BOTTOM - WME-53/68 | 1395-8113522 | |
14 | SCREW, Lever Retainer Comment: BOTTOM - WME-53/68 | 1395-8086121 | |
15 | SCREW, Throttle Valve | 10-F10155 | |
16 | VALVE, Throttle | 1395-97245 | |
17 | NOT SOLD SEPARATE, Retaining Ring | NSS | |
18 | SHAFT | F10064 | |
19 | GASKET | 1395-808738 | |
20 | NOT SOLD SEPARATE, Gasket-Fuel Bowl | NSS | |
21 | VALVE, Inlet Needle | 10-95951 | |
22 | FLOAT | 1395-9594 | |
23 | SCREW AND WASHER, (#8-32 x .750) | 1395-808612 | 1399-5132 |
24 | BOWL, Fuel Comment: (WME-53/68) | 1395-811693 | 1395-9590 (WME-53/68) |
24 | BOWL, Fuel Comment: (UPPER) WME-69 | 1395-811695 | 1395-811217 (UPPER) WME-69 |
24 | BOWL, Fuel Comment: (CENTER/BOTTOM) WME-69 | 1395-811693 | 1395-9590 (CENTER/BOTTOM) WME-69 |
25 | PLUG KIT Comment: WME-69 | 1395-811694 | 1395-9596 1 WME-69 |
26 | SEAL (CONSISTS OF 4 SEALS) | 1395-802731 | |
27 | JET, (.044) Comment: (WME-53/69) | 1395-7394 | |
27 | JET, (.052) Comment: (WME-68) | 1395-6359 | |
- | REPAIR KIT, Carburetor | 1395-8236354 | |
- | GASKET SET, Carburetor | 1395-8112231 | |
- | GASKET SET | 27-828553A97 |
CLAMP BRACKET
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) CLAMP BRACKET:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET Comment: (BLACK) PORT | 3411-821773T1 | |
1 | CLAMP BRACKET Comment: (GRAY) PORT | 3411-821773A2 | |
2 | CLAMP BRACKET Comment: (BLACK) STARBOARD | 3412-821774T8 | |
2 | CLAMP BRACKET Comment: (GRAY) STARBOARD | 3412-821774T9 | |
3 | THUMB SCREW ASSEMBLY Comment: MANUAL | 10-818883A1 | |
4 | NOT SOLD SEPARATE, Handle Comment: MANUAL | NSS | |
5 | NOT SOLD SEPARATE, Rivet Comment: MANUAL | NSS | |
6 | WASHER Comment: MANUAL | 12-818884 | |
7 | SHOULDER SCREW, Hex Comment: MANUAL | 10-768042 | |
8 | ANODE | 97-8252711 | |
9 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
10 | SCREW, (M6 x 25) | 10-8M0204707 | |
11 | NUT, (.500-20) | 11-91962 | |
12 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
13 | SCREW, (.500-20 x 4.00) | 10-814259 | |
14 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
15 | NOT SOLD SEPARATE, Decal-Warning | NSS | |
16 | CAP | 822401 | |
17 | PIN, (.125 x 0.75 Inches) | 17-25319 | |
18 | BUSHING | 23-823589 | |
19 | PIN | 17-8224001 | |
20 | TRIM, HYDRAULIC ASSIST Comment: GAS ASSIST TRIM | 828533A1 | |
21 | CABLE ASSEMBLY Comment: GAS ASSIST TRIM | 88238A11 | |
22 | LEVER, Tilt Comment: GAS ASSIST TRIM | 828924 | |
23 | TILT KNOB Comment: GAS ASSIST TRIM | 8M0007469 | 19621 GAS ASSIST TRIM |
24 | ARM, Lever Comment: GAS ASSIST TRIM | 828930 | |
25 | WAVE WASHER Comment: GAS ASSIST TRIM | 13-31030 | |
26 | PIN, (.125 x 0.75 Inches) Comment: GAS ASSIST TRIM | 17-25319 | |
27 | LINK Comment: GAS ASSIST TRIM | 8289961 | |
28 | NUT, Comment: GAS ASSIST TRIM | 10-32,11-8M0204718 | |
29 | PIN, Anchor (14 mm) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING | 17-822481001 | 17-822481 GAS ASSIST TRIM & POWER TRIM MOUNTING |
30 | BUSHING Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING | 23-822482 | |
31 | BUSHING Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING | 23-822484 | |
32 | WASHER Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING | 12-825190 | |
33 | NUT, (M14) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING | 11-826712 | 11-40134 14 GAS ASSIST TRIM & POWER TRIM MOUNTING |
34 | SCREW, (M10 x 40) Stainless Steel Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING | 10-4009040 | |
35 | WASHER Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING | 12-4002319 | |
36 | NUT, (M10) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING | 11-40140 | |
37 | PIN Comment: NON POWER TRIM | 17-853923A1 | |
38 | SPRING Comment: NON POWER TRIM | 24-821461 |
CRANKSHAFT, PISTONS AND CONNECTION RODS
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) CRANKSHAFT, PISTONS AND CONNECTION RODS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY | 2411-827954T3 | |
2 | GEAR ASSEMBLY | 43-43019A2 | |
3 | BEARING, Ball | 30-63742T | |
4 | RING, Retaining | 53-812877 | |
5 | KEY, Woodruff | 28-91800 | |
6 | BEARING ASSEMBLY, Roller Comment: (TOP) | 31-818889A1 | |
7 | SEAL, Oil | 26-8173971 | |
8 | BEARING ASSEMBLY | 827955A2 | |
9 | NOT SOLD SEPARATE, Roller | NSS | |
10 | NOT SOLD SEPARATE, Ring-Seal | NSS | |
11 | PISTON ASSEMBLY Comment: (STANDARD) | 705-850026T1 | |
11 | PISTON ASSEMBLY Comment: (.015 O.S.) | 705-850026T2 | |
12 | RING, Lock | 53-857196 | 40-52035 |
13 | RING SET, Piston Comment: (STANDARD) | 39-831255A6 | |
13 | RING SET, Piston Comment: (.015 O.S.) | 39-821695A6 | |
14 | NOT SOLD SEPARATE, Piston Ring Comment: (CHROME FACE) | NSS | |
15 | CONNECTING ROD ASSEMBLY | 640-9612A6 | |
16 | WASHER | 12-8M0012298 | 12-812876 |
17 | BEARING | 29-8M0214934 | |
18 | SCREW, (.250-28 Special) | 10-91012 | |
19 | BEARING KIT | 8M0234886 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
CYLINDER BLOCK AND CRANKCASE
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) CYLINDER BLOCK AND CRANKCASE:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK | 2801-827953T7 | |
2 | SCREW, (M8 x 80) | 10-81742780 | |
3 | SCREW, (M8 x 30) | 10-81742730 | |
4 | CHECK VALVE | 21-426585 | |
5 | TUBING, (20.00 Feet Bulk) (15 IN.) | 32-892024122 | 32-99130122 |
6 | CHECK VALVE (PRESS-IN) | 21-426232 | |
7 | CARRIER ASSEMBLY | 812888A2 | |
8 | CHECK VALVE | 21-42657A4 | |
9 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
10 | NUT, (M6) Stainless Steel | 11-400212 | |
11 | CAP | 42942 | |
12 | PIN, Dowel - Without Hole (.375 x .625) (LOCATING) | 17-43044 | |
13 | PIN (BEARING RACE) | 17-8M0084653 | 17-812870 1 |
14 | GASKET | 27-827284 | |
15 | STUD | 16-8161949 | |
16 | PLUG, Pipe (.375-18) | 22-185981 | |
17 | PLUG, Pipe (.125-27) Brass | 22-328022 | |
18 | ELBOW | 22-19725 | |
19 | CHECK VALVE | 21-426585 | |
20 | COVER Comment: SN# 0G662183 & Up | 827251A1 | |
20 | COVER Comment: SN# 0G662182 & Below | 827251A1 | |
21 | LIFTING EYE Comment: MANUAL | 850897 | |
22 | SCREW, (M8 x 25) Stainless Steel Comment: MANUAL | 10-40011149 | |
23 | NOT SOLD SEPARATE, Plug-Serial Number | NSS | |
24 | SCREW, (M8 x 25) Stainless Steel | 10-40011149 | |
25 | CARRIER | 889735 | 827365 |
26 | THERMOSTAT, 43°C (110°F) | 850055001 | 850055 |
27 | SEAL Comment: SN# 0G662183 & Up | 26-854639001 | 26-854639 SN# 0G662183 & Up |
28 | O-RING Comment: SN# 0G662182 & Below | 25-62701 | |
29 | SENDER, Temperature | 787992 | |
30 | RETAINER | 889733 | 44552 |
31 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
32 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
33 | ELBOW | 22-996642 | |
34 | WASHER, (.187 x .500 x .062) Neoprene Comment: ELECTRIC | 12-8M0204663 | |
35 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: ELECTRIC | 12-69056 | |
36 | WING NUT Comment: ELECTRIC | 11-816872 | |
37 | CONNECTOR Comment: ELECTRIC | 22-56759 | |
38 | COVER Comment: MANUAL | 8129962 | |
39 | O-RING, (.614 x .070) Comment: MANUAL | 25-48462 | |
40 | SCREW, (M5 x 20) Stainless Steel Comment: MANUAL | 10-40011108 | |
41 | TUBING, (20.00 Feet Bulk) (5-1/2 IN.) | 32-892024122 | 32-99130122 |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
DRIVESHAFT HOUSING/EXHAUST PLATE
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) DRIVESHAFT HOUSING/EXHAUST PLATE:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 55) Stainless Steel | 10-40011155 | |
2 | GROMMET | 25-93221002 | |
3 | CLAMP | 99019 | |
4 | SEAL, Water Tube | 42941001 | |
5 | TUBE, Water Comment: (SHORT) | 32-8M0042795 | 32-881200 2 (SHORT) |
5 | TUBE, Water Comment: (LONG) | 32-8M0042794 | 32-881200 1 (LONG) |
6 | TUBE, Exhaust | 87917217T | 821440 1 |
7 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
8 | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
9 | ADAPTOR PLATE ASSEMBLY | 821439T4 | |
10 | PIN, Dowel | 17-23784 | |
11 | SCREW, (M10 x 75) Hex Flange - Stainless Steel | 10-4010875 | |
12 | SEAL, Bottom Cowl | 8M0043148 | 821510 |
13 | COUPLER | 822419 | |
14 | GROMMET | 25-822408001 | 25-822408 |
15 | SHIFT SHAFT (UPPER) | 880042 | 822418 |
16 | WASHER, (.203 x .406 x .040) | 12-89302 | |
17 | PIN | 17-822417 | |
18 | COTTER PIN | 18-210711 | |
19 | SCREW, (M12 x 162) | 8M0000520 | 10-822396 |
20 | MOUNT | 1400-8M4501487 | 8M0021334, 881898, 821441 |
21 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
22 | CABLE ASSEMBLY, Ground | 88238A10 | |
23 | WASHER, Neoprene | 12-32834 | |
24 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
25 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
26 | TRIM COVER Comment: (BLACK) | 828466A1 | |
26 | TRIM COVER Comment: (GRAY) | 828466A2 | |
27 | BUMPER | 8M0043155 | 822421 |
28 | SCREW, (M5 x .8 x 60) | 10-826173 | |
29 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
30 | NUT, (M5) | 11-400263 | |
31 | BUMPER | 8M0043170 | 8M0036836, 827023 1 |
32 | SEAL | 822395001 | 822395 |
33 | SEAL, Idle Relief | 828495001 | 828495 |
34 | SCREW, (M10 x 110) | 10-817430110 | 10-40096110 |
35 | HOUSING ASSEMBLY, Driveshaft Comment: (BLACK)(LONG) | 3531-821447T10 | 3531-821447A10, 3531-821447A 7 (BLACK)(LONG) |
35 | HOUSING ASSEMBLY, Driveshaft Comment: (GRAY)(LONG) | 3531-821447T11 | 3531-821447A11, 3531-821447A 8 (GRAY)(LONG) |
35 | HOUSING ASSEMBLY, Driveshaft Comment: (BLACK)(SHORT) (JET) | 3525-821841T7 | |
35 | HOUSING ASSEMBLY, Driveshaft Comment: (GRAY)(SHORT) | 3525-821841T8 | |
36 | STUD, (M10 x 50) | 16-823984 | |
37 | WASHER, (.406 x .750 x .104) | 12-8M0214963 | |
38 | NUT, (M10) | 11-40140 | |
39 | MOUNT (LOWER) | 8284842 | |
40 | COVER, Mount Comment: (BLACK) | 828485F1 | |
40 | COVER, Mount Comment: (GRAY) | 828485F2 | |
41 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
42 | YOKE, Bottom Comment: (BLACK) | 850030F1 | |
42 | YOKE, Bottom Comment: (GRAY) | 850030F2 | |
43 | SCREW, (M8 x 40) Stainless Steel | 10-8M0038368 | 10-824459 40 |
44 | WASHER | 12-36001 | |
45 | NUT, (M8) | 11-401378 | |
46 | SCREW, (M12 x 125) | 10-828556 | |
47 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
48 | NOT AVAILABLE, Not Sold With This Model | ||
- | GASKET SET | 27-828553A97 |
ELECTRICAL COMPONENTS
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) ELECTRICAL COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PLATE, Electrical | 8302351 | |
2 | SCREW, (M5 x 12) | 10-82239312 | |
3 | WASHER, (.203 x .406 x .040) | 12-89302 | |
4 | TIE STRAP, (4.00 Inches) | 56762 | |
5 | REV LIMITER Comment: (MANUAL) | 821889A49 | 821889A41 (MANUAL) |
5 | REV LIMITER Comment: ELECTRIC | 821889A50 | 821889A42 ELECTRIC |
6 | CLAMP Comment: ELECTRIC | 8266241 | |
7 | SCREW, (M5 x 12) Comment: ELECTRIC | 10-82239312 | |
8 | SOLENOID ASSEMBLY Comment: ELECTRIC | 89-8M0185146 | |
9 | BUSHING Comment: ELECTRIC | 23-8M0214955 | |
10 | GROMMET Comment: ELECTRIC | 25-818967 | |
11 | SCREW, (M6 x 25) Comment: ELECTRIC | 10-82129125 | |
12 | NUT, (.250-20) Comment: ELECTRIC | 11-64015 | |
13 | LOCKWASHER, (.250) Stainless Steel Comment: ELECTRIC | 13-26992 | |
14 | CABLE ASSEMBLY Comment: ELECTRIC | 84-88807A33 | |
15 | CABLE ASSEMBLY, (4.00 Inches) Black Comment: ELECTRIC | 84-88807A16 | |
16 | NUT, Brass Comment: ELECTRIC | 8-32,11-26419 | |
17 | REGULATOR, Voltage Comment: ELECTRIC | 8M0084173 | 883072T, 854515T 1 ELECTRIC |
18 | SCREW, (M6 x 35) Comment: ELECTRIC | 10-82129135 | |
19 | J CLIP Comment: ELECTRIC | 54-8M0024808 | |
20 | BOOT, Insulator - Red Comment: ELECTRIC | 85-830233 | |
21 | CABLE ASSEMBLY, Battery - Negative Comment: ELECTRIC | 84-88439A4 | |
22 | WASHER, (.281 x .500 x .060) Stainless Steel (QUANTITY OF 3 ON ELECTRIC) | 12-8M0204649 | |
23 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
24 | SCREW, (M6 x 25) | 10-82129125 | |
25 | CABLE ASSEMBLY | 84-88807A31 | |
26 | SCREW, (M8 x 20) Comment: (MANUAL) | 10-81742720 | |
27 | SCREW, (M6 x 10) Comment: (MANUAL) | 10-82129110 | |
28 | J CLIP (QUANTITY OF 3 ON ELECTRIC) | 54-54457 | |
29 | HARNESS ASSEMBLY, Engine Comment: (ELECTRIC) | 84-850220A2 | |
30 | FUSE, Yellow - 20 Ampere | 88-812619 | 88-860608 |
31 | GROMMET | 25-822002 | |
32 | BUSHING | 23-822003 | |
33 | WASHER | 12-8M0214930 | |
34 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
35 | HARNESS ASSEMBLY, Ignition | 84-850221A2 | |
36 | CDM ASSEMBLY Comment: (5 IN. LEADS) | 827509T7 | |
36 | CDM MODULE ASSEMBLY Comment: (11 IN. LEADS) | 827509A10 | 827509A 4 (11 IN. LEADS) |
37 | CABLE ASSEMBLY, Hi Tension | 84-821945A61 | |
38 | BOOT/TERMINAL KIT | 85-63709A1 | |
39 | SPARK PLUG (NGK# BP8H-N-10) | 33-816737Q | 33-816737 2 |
39 | SPARK PLUG (NGK#BPZ-8H-N-10) | 33-938 | |
39 | SPARK PLUG (NGK#BUZ8H) | 33-896329885 | |
40 | SCREW, (M6 x 16) | 10-82129116 | |
41 | HARNESS ASSEMBLY, Power Comment: (MANUAL) | 84-850052A1 | |
42 | HARNESS ASSEMBLY | 84-11149T31 | |
43 | HARNESS ASSEMBLY Comment: (MANUAL) | 84-852375A2 | |
43 | HARNESS ASSEMBLY Comment: (ELECTRIC) | 84-852375A4 |
FLYWHEEL AND STATOR(MANUAL)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) FLYWHEEL AND STATOR(MANUAL):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL | 261-859234T25 | 261-859234T 4 |
2 | NUT, (M16) | 11-42979 | |
3 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
4 | STATOR | 398-832074A11 | 398-832074A 5 |
5 | SCREW, (M5 x 30) | 10-4013930 | |
6 | TRIGGER | 854512T | 834820T |
7 | SWIVEL BALL | 93421 | |
8 | SWIVEL BASE | 93254 | |
9 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
10 | PLUG, Male | 13541 |
FUEL PUMP(ELECTRIC)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) FUEL PUMP(ELECTRIC):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP ASSEMBLY, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Check Valve-Rubber | NSS | |
5 | NOT SOLD SEPARATE, Retainer | NSS | |
6 | NOT SOLD SEPARATE, Spring | NSS | |
7 | NOT SOLD SEPARATE, Cap | NSS | |
8 | NOT SOLD SEPARATE, Spring | NSS | |
9 | NOT SOLD SEPARATE, Cap | NSS | |
10 | NOT SOLD SEPARATE, Diaphragm | NSS | |
11 | GASKET | 27-8M0204705 | |
12 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
13 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
14 | PLATE | 987752 | |
15 | CONNECTOR, 90 Degree (.125-27) Nylon | 22-433351 | |
16 | SCREW, (M5 x 40) | 10-82104540 | |
16 | SCREW, (M6 x 50) | 10-82130050 | |
17 | BASE | 144303 | |
18 | HOSE | 32-831949 | |
19 | FILTER, Fuel | 35-816296Q2 | |
20 | LINE, Fuel | 32-830761 | 32-19723 |
21 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
22 | TUBING, (28.00 Inches Bulk) (1-1/2 IN.) Comment: 40 | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 40 |
22 | TUBING, (28.00 Inches Bulk) (1-1/4 IN.) Comment: 50 | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 50 |
23 | TUBING, (28.00 Inches Bulk) (1-1/2 IN.) Comment: 40 | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 40 |
23 | TUBING, (28.00 Inches Bulk) (1-1/4 IN.) Comment: 50 | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 50 |
24 | CONNECTOR Comment: 40 | 22-818992 | |
24 | CONNECTOR, Tee Comment: 50 | 22-818993 | |
25 | TUBING, (15.00 Inches Bulk) (2 IN.) Comment: 40 | 32-82381335 | |
25 | TUBING, (15.00 Inches Bulk) (1-1/2 IN.) Comment: 50 | 32-82381335 | |
26 | TUBING, (28.00 Inches Bulk) (22 IN.) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
27 | CHECK VALVE | 22-8189941 | |
28 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
29 | SCREW, (M6 x 35) | 10-4000332 | |
30 | HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) | 32-9912878 | |
31 | CLAMP Comment: (NO STAMPING) | 54-633001 | |
31 | CLAMP Comment: (STAMPED '3') | 54-633003 | |
32 | SOLENOID VALVE Comment: (USE WITH NO STAMPING CLAMP | 89-819503A5 | |
33 | SOLENOID KIT, Enrichner Valve Comment: (USE WITH STAMPED '3' CLAMP | 89-819503A5 | |
34 | TUBING, (36.00 Inches Bulk) (9-1/2 IN.) Comment: (MANUAL BUTTON MOUNTED DOWN) | 32-9912688 | |
34 | TUBING, (36.00 Inches Bulk) (8 IN.) Comment: (MANUAL BUTTON MOUNTED UP) | 32-9912688 | |
35 | TUBING, (36.00 Inches Bulk) (3-1/4 IN.) Comment: (MANUAL BUTTON MOUNTED DOWN) | 32-9912688 | |
35 | TUBING, (36.00 Inches Bulk) (4 IN.) Comment: (MANUAL BUTTON MOUNTED UP) | 32-9912688 | |
36 | TUBING, (20.00 Feet Bulk) (16 IN.) Comment: (MANUAL BUTTON MOUNTED DOWN) | 32-892024122 | 32-99130122 (MANUAL BUTTON MOUNTED DOWN) |
36 | TUBING, (20.00 Feet Bulk) (14 IN.) Comment: (MANUAL BUTTON MOUNTED UP) | 32-892024122 | 32-99130122 (MANUAL BUTTON MOUNTED UP) |
37 | FITTING | 22-59169003 | |
38 | TUBING, (36.00 Inches Bulk) (2 IN.) | 32-9912688 | |
39 | SCREW, (M6 x 16) | 10-4006731 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
FUEL PUMP(MANUAL)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) FUEL PUMP(MANUAL):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP ASSEMBLY, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Check Valve-Rubber | NSS | |
5 | NOT SOLD SEPARATE, Retainer | NSS | |
6 | NOT SOLD SEPARATE, Spring | NSS | |
7 | NOT SOLD SEPARATE, Cap | NSS | |
8 | NOT SOLD SEPARATE, Spring | NSS | |
9 | NOT SOLD SEPARATE, Cap | NSS | |
10 | NOT SOLD SEPARATE, Diaphragm | NSS | |
11 | GASKET | 27-8M0204705 | |
12 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
13 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
14 | PLATE | 987752 | |
15 | CONNECTOR, 90 Degree (.125-27) Nylon | 22-433351 | |
16 | SCREW, (M5 x 40) | 10-82104540 | |
16 | SCREW, (M6 x 50) | 10-82130050 | |
17 | BASE | 144303 | |
18 | TUBING, (28.00 Inches Bulk) (22 IN.) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
19 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
20 | LINE, Fuel | 32-830761 | 32-19723 |
21 | HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) | 32-9912878 | |
22 | FILTER, Fuel | 35-816296Q2 | |
23 | HOSE | 32-831949 | |
24 | FITTING | 22-59169003 | |
25 | TUBING, (20.00 Feet Bulk) (9-1/2 IN.) | 32-892024122 | 32-99130122 |
26 | PRIMER BULB | 858763 | 816877 3 |
27 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
28 | SCREW, (M6 x 35) | 10-4000332 | |
29 | TUBING, (20.00 Feet Bulk) (5-1/2 IN.) | 32-892024122 | 32-99130122 |
30 | TUBING, (20.00 Feet Bulk) (1-1/2 IN.) | 32-892024122 | 32-99130122 |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
Flywheel and Stator, Electric
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Flywheel and Stator, Electric:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER ASSEMBLY | 812777T1 | |
2 | NUT, (M16) | 11-42979 | |
3 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
4 | FLYWHEEL | 261-859234T24 | 261-859234T 2 |
5 | IGNITION STATOR KIT | 398-832075A21 | 398-832075A 4 |
6 | SCREW, (M5 x 30) | 10-4013930 | |
7 | TRIGGER | 854512T | 834820T |
8 | SWIVEL BALL | 93421 | |
9 | SWIVEL BASE | 93254 | |
10 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
GEAR HOUSING(DRIVESHAFT)(1.83:1 GEAR RATIO)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) GEAR HOUSING(DRIVESHAFT)(1.83:1 GEAR RATIO):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY Comment: (BLACK) SHORT | 1682-821306T26 | 1682-821306A26 (BLACK) SHORT |
- | GEAR HOUSING ASSEMBLY Comment: (GRAY) SHORT | 1682-821306T27 | 1682-821306A27 (GRAY) SHORT |
- | GEAR HOUSING ASSEMBLY Comment: (BLACK) LONG | 1682-821306T28 | 1682-821306A28 (BLACK) LONG |
- | GEAR HOUSING ASSEMBLY Comment: (GRAY) LONG | 1682-821306T29 | 1682-821306A29 (GRAY) LONG |
1 | GEAR HOUSING ASSEMBLY Comment: (BASIC-BLACK) | 1682-821306T12 | 1682-821306A12 (BASIC-BLACK) |
1 | GEAR HOUSING ASSEMBLY Comment: (BASIC-GRAY | 1682-821306T13 | 1682-821306A13 (BASIC-GRAY |
2 | SEAL/PLATE KIT | 818226A1 | |
3 | NOT SOLD SEPARATE, Plate | NSS | |
4 | SCREW KIT, (.375-16 x .250) | 10-79953Q04 | |
5 | WASHER, Fiber | 12-191833 | |
6 | FITTING KIT, Magnetic, Plug Fill/Drain | 22-8M0058389 | 22-67892A06 |
7 | WASHER, Fiber | 12-191833 | |
8 | NUT, (.437-20) | 11-55910 | |
9 | GEAR, Pinion (12 TEETH) | 43-822161T2 | |
10 | BEARING ASSEMBLY | 31-821321A2 | |
11 | NOT SOLD SEPARATE, Cup | NSS | |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
14 | SEAL | 8235471 | |
15 | WASHER | 12-866451 | |
16 | KEY | 28-8M0214993 | |
17 | WASHER | 12-866451 | |
18 | GASKET, Upper Water Pump | 27-822189 | |
19 | GASKET, Lower Water Pump | 27-8M0214956 | |
20 | FACE PLATE | 8213542 | |
21 | IMPELLER | 47-8M0204712 | |
22 | BASE ASSEMBLY, Water Pump | 46-821307A2 | |
23 | SEAL | 26-821309 | |
24 | SEAL | 26-821310 | |
25 | O-RING, (1.421 x .139) | 25-821308 | |
26 | DRIVESHAFT Comment: (SHORT) | 45-822466A1 | |
26 | DRIVESHAFT Comment: (LONG) | 45-822159T1 | |
27 | BEARING, Ball | 30-821311 | |
28 | TIE STRAP | 823548T | 823548, 54-856608 |
29 | BOOT | 822158 | |
30 | RETAINER | 821827 | |
31 | O-RING, (1.609 x .139) | 25-26855 | |
32 | O-RING, (.239 x .174) | 25-85594 | |
33 | WASHER | 12-814803 | 12-93853 |
34 | SHIFT SHAFT Comment: (SHORT) | 822453A1 | |
34 | SHIFT SHAFT Comment: (LONG) | 821319A1 | |
35 | NUT, (M6) Stainless Steel Comment: (INCLUDED WITH REF #35) | 11-400212 | |
36 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
37 | PIN, (.078 x .437) | 17-85593 | |
38 | CAM, Shift | 8213161 | |
39 | PIN, (.125 x .625) | 17-822369 | |
- | GASKET SET | 27-828553A97 | |
- | SEAL KIT | 823547A2 | |
- | REPAIR KIT, Water Pump | 821354A2 |
GEAR HOUSING(PROPELLER SHAFT)(1.83:1 GEAR RATIO)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) GEAR HOUSING(PROPELLER SHAFT)(1.83:1 GEAR RATIO):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY Comment: (BLACK) SHORT | 1682-821306T26 | 1682-821306A26 (BLACK) SHORT |
- | GEAR HOUSING ASSEMBLY Comment: (GRAY) SHORT | 1682-821306T27 | 1682-821306A27 (GRAY) SHORT |
- | GEAR HOUSING ASSEMBLY Comment: (BLACK) LONG | 1682-821306T28 | 1682-821306A28 (BLACK) LONG |
- | GEAR HOUSING ASSEMBLY Comment: (GRAY) LONG | 1682-821306T29 | 1682-821306A29 (GRAY) LONG |
1 | GEAR HOUSING ASSEMBLY Comment: (BASIC-BLACK) | 1682-821306T12 | 1682-821306A12 (BASIC-BLACK) |
1 | GEAR HOUSING ASSEMBLY Comment: (BASIC-GRAY) | 1682-821306T13 | 1682-821306A13 (BASIC-GRAY) |
40 | PIN, Dowel | 17-821327 | |
41 | GASKET | 27-823942 | |
42 | TUBE | 32-8M0026108 | 32-821828 |
43 | PLUG, Rubber | 19-824928001 | 19-824928, 19-32297 |
44 | SCREEN | 821829 | |
45 | TRIM TAB | 822157T2 | |
46 | SCREW, (M8 x 20) | 10-82497020 | |
47 | WASHER | 12-72397 | |
48 | GEAR ASSEMBLY, Forward (22 TEETH) | 43-822162T2 | |
49 | BEARING ASSEMBLY, Roller | 31-8M0103470 | 31-99328A 1 |
50 | NOT SOLD SEPARATE, Cup | NSS | |
51 | BEARING, Roller | 31-41326 | |
52 | FOLLOWER, Cam | 821578 | |
53 | SPRING | 24-8261991 | |
54 | PIN | 17-8M0020999 | 17-85093 |
55 | CLUTCH | 52-821314T | 52-821314 |
56 | SPRING | 24-38114 | |
57 | PROPELLER SHAFT | 44-8M0140441 | |
58 | GEAR, Reverse (22 TEETH) | 43-822163T1 | |
59 | BEARING, Ball | 30-20839T | |
60 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
61 | O-RING | 25-815460 | |
62 | BEARING, Needle | 31-21700 | |
63 | SEAL, Oil | 26-8M0205511 | |
64 | SEAL, Oil | 26-8M0203757 | |
65 | WASHER, (.323 x .563 x .063) Stainless Steel | 12-8M0042642 | 12-70132 |
65 | WASHER, (.323 x .590 x .112) Stainless Steel Comment: (USE WITH THREADED INSERT) | 12-855941 | |
66 | SCREW, (M8 x 25) | 10-4000353 | |
66 | SCREW, (M8 x 30) Comment: (USE WITH THREADED INSERT) | 10-85594030 | |
67 | INSERT, Threaded | 8227731 | |
68 | NOT SOLD SEPARATE, Decal (1.83:1) | NSS | |
69 | THRUST HUB | 73345A1 | |
70 | PROP NUT KIT | 11-69578Q1 | |
71 | TAB WASHER | 14-8M0214942 | |
72 | SCREW, (M10 x 45) | 10-4000380 | |
73 | WASHER, (.453 x .812 x .105) Stainless Steel | 12-45176 | |
- | GASKET SET | 27-828553A97 | |
- | SEAL KIT | 823547A2 |
INDUCTION MANIFOLD AND REED BLOCK
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) INDUCTION MANIFOLD AND REED BLOCK:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | GASKET | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
2 | END CAP ASSEMBLY | 1171-9812A8 | |
3 | SEAL, Oil | 26-828932 | 26-821756 |
4 | SEAL | 26-41953 | |
5 | O-RING, (2.175 x .175) | 25-8M0142854 | |
6 | SCREW, (M8 x 20) | 10-81742720 | |
7 | BRACKET ASSEMBLY | 19077A07 | |
8 | STUD | 16-8161949 | |
9 | WASHER, (.187 x .500 x .062) Neoprene Comment: ELECTRIC | 12-8M0204663 | |
10 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: ELECTRIC | 12-69056 | |
11 | WING NUT Comment: ELECTRIC | 11-816872 | |
12 | SCREW, (M8 x 35) | 10-82127335 | |
13 | WASHER, (.344 x .688 x .065) Stainless Steel (USE WHERE APPLICABLE) Comment: (BOTTOM LEFT ONLY) | 12-8M0204690 | |
14 | MANIFOLD ASSEMBLY, Induction | 827998A1 | |
15 | ELBOW Comment: (ELECTRIC) | 22-19725 | |
16 | ELBOW Comment: (MANUAL) | 22-19725 | |
17 | CAP Comment: (MANUAL) | 22-15026 | |
18 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
19 | GASKET | 27-812869 | |
20 | SCREW, (M8 x 30) | 10-81742730 | |
21 | REED BLOCK ASSEMBLY | 8M0219197 | |
22 | GASKET | 27-812868 | |
23 | NOT SOLD SEPARATE, Dowel Pin | NSS | |
24 | REED ASSEMBLY | 34-812880A03 | 34-812880A 1, 34-812880A 2 |
25 | TAB WASHER | 14-429821 | |
26 | RETAINER, Reed Comment: (50) | 812879002 | 812879 1 (50) |
27 | RETAINER, Reed Comment: (40) | 825267 | |
28 | SCREW, (M6 x 16) | 10-4000171 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
JET COMPONENTS
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) JET COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M6 x 16) | 10-8248324 | |
2 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
3 | SEAL | 8235471 | |
4 | WASHER | 12-866451 | |
5 | KEY | 28-8M0214993 | |
6 | WASHER | 12-866451 | |
7 | GASKET, Upper Water Pump | 27-822189 | |
8 | FACE PLATE | 8213542 | |
9 | IMPELLER | 47-8M0204712 | |
10 | EXTENSION, Water Tube | 854491 | |
11 | GASKET, Lower Water Pump | 27-8M0214956 | |
- | SEAL KIT | 823547A2 | |
- | REPAIR KIT, Water Pump | 821354A2 | |
- | GASKET SET | 27-828553A97 |
JET PUMP ASSEMBLY
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) JET PUMP ASSEMBLY:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | JET PUMP ASSEMBLY | 856143A5 | |
1 | HOUSING, Pump | 801411401 | |
2 | HOSE, Lube | 32-827490 | |
3 | IMPELLER | 47-855708T40 | 47-801414 40 |
4 | HOUSING, Intake | 80141240 | |
5 | LINER | 827188T1 | |
6 | DRIVESHAFT | 45-801413401 | |
7 | SLEEVE | 23-827189 | |
8 | NUT | 11-827190 | |
9 | KEY, Impeller | 28-801405625 | |
10 | SHIM, Impeller | 15-801404625 | |
11 | TAB WASHER | 14-801403625 | |
12 | SCREW, (.250-20 x .750) Stainless Steel | 10-90192 | |
13 | SCREW, (.250-20 x .875) | 10-19923088 | |
14 | WASHER, (.281 x .625 x .065) Stainless Steel | 12-35044 | |
15 | SCREW, (.250-20 x .625) | 10-19923062 | |
16 | WASHER, (.281 x .625 x .065) Stainless Steel | 12-35044 | |
17 | SCREW, (.312-18 x 1.250) | 10-60411 | |
18 | BRACKET, Cable Support | 801410 | |
19 | NUT, (.312-18) | 11-82670910 | |
20 | PIN, Dowel | 17-801406 | |
21 | SCREW, (.312-18 x 2.50) | 10-19924250 | |
21 | SCREW, (.312-18 x 2.75) | 10-19924275 | |
22 | WASHER, (.344 x .688 x .065) Stainless Steel | 12-8M0204690 | |
23 | SCREW, (.375-16 x 1.25) | 10-19925125 | |
24 | ADAPTOR | 853881 | |
25 | SCREW, (M10 x 1.5 x 30) | 10-1993330 | |
26 | WASHER | 12-F8015 | |
27 | SCREW, (M10 x 35) Stainless Steel | 10-87810178 | |
28 | PIN, Dowel | 17-821327 |
MISCELLANEOUS INFORMATION
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) MISCELLANEOUS INFORMATION:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL, 40/50 H.P. JET 30 (3 CYL.) | 90-85207097 | |
- | SERVICE MANUAL | 90-8M0110565 | 90-852572R02, 90-852572R 1 |
- | OWNERS MANUAL Comment: (MERCURY/MARINER) | 90-10170980 | |
- | OWNERS MANUAL Comment: (TRACKER) | 90-10174980 | |
- | DECAL SET Comment: (BLACK 40) | 37-830163A97 | |
- | DECAL SET Comment: (BLACK 50) | 37-852079A00 | 37-852079A97 (BLACK 50) |
- | DECAL SET Comment: (GRAY 40) | 37-830164A03 | 37-830164A01, 37-830164A97 (GRAY 40) |
- | DECAL SET Comment: (GRAY 50) | 37-852080A03 | 37-852080A01, 37-852080A97 (GRAY 50) |
- | DECAL SET Comment: (TRACKER 40) | 37-850311A97 | |
- | DECAL SET Comment: BLACK JET 30 /NEED BOTH SETS | 37-83016330 | |
- | DECAL SET Comment: BLACK JET 30 /NEED BOTH SETS | 37-830163A97 | |
- | DECAL SET Comment: (GRAY JET 30) | 37-830162A01 | 37-830162A98 (GRAY JET 30) |
Oil Injection Components
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Oil Injection Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BUSHING | 23-822003 | |
2 | GROMMET | 25-822002 | |
3 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
4 | TANK ASSEMBLY, Oil | 1276-828163A2 | |
5 | CAP ASSEMBLY | 36-828765A2 | |
6 | NOT SOLD SEPARATE, Tether | NSS | |
7 | PUSH NUT | 11-821285 | |
8 | VENT ASSEMBLY | 19299A1 | |
9 | VALVE | 21-64871 | |
10 | SEAL | 8M0039080 | 816066 2 |
11 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
12 | GROMMET | 25-813644002 | 25-813644 1 |
13 | SWITCH ASSEMBLY | 87-12886A6 | |
14 | SCREW, (.164-18 x .375) | 10-58376 | |
15 | WASHER, (.203 x .562 x .060) Stainless Steel | 12-72761 | |
16 | SPACER | 23-826084 | |
17 | TUBING, (15.00 Inches Bulk) (12 Inch) | 32-82381335 | |
18 | PUMP ASSEMBLY, Oil Injection Comment: (40) | 818902A2 | |
19 | PUMP ASSEMBLY, Oil Injection Comment: (50) | 818902A1 | |
20 | O-RING | 25-36390 | |
21 | O-RING | 25-8M0204667 | |
22 | SCREW, (M5 x 20) Stainless Steel | 10-40011108 | |
23 | GEAR, Driven | 43-19277 | |
24 | BEARING ASSEMBLY | 23-19278A2 | |
25 | BUSHING (Flanged) | 23-17597 | |
26 | BUSHING | 23-17596 | |
27 | LINK | 8M0084729 | 826581A 2 |
- | GASKET SET | 27-828553A97 |
POWER TRIM
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) POWER TRIM:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | POWER TRIM | 822344T14 | 822344T10, 822344T 5 |
- | O-RING KIT | 25-827668A1 | |
2 | SHOCK ROD ASSEMBLY | 893931A01 | 827670A 2 |
3 | PILOT CHECK ASSEMBLY | 827671A1 | |
4 | TILT RELIEF VALVE ASSEMBLY | 827672A1 | |
5 | SEAT ASSEMBLY, Suction | 827673A1 | |
6 | PUMP ASSEMBLY | 827674A1 | |
7 | NOT SOLD SEPARATE, Ball/Spring | NSS | |
8 | NOT SOLD SEPARATE, Screw | NSS | |
9 | NOT SOLD SEPARATE, Filter | NSS | |
10 | NOT SOLD SEPARATE, O-Ring | NSS | |
11 | MOTOR ASSEMBLY | 827675A1 | |
12 | NOT SOLD SEPARATE, Screw | NSS | |
13 | NOT SOLD SEPARATE, Washer | NSS | |
14 | CABLE ASSEMBLY | 88238A15 | |
15 | NOT SOLD SEPARATE, O-Ring | NSS | |
16 | NOT SOLD SEPARATE, Coupler | NSS | |
17 | PISTON, Memory | 827676 | |
18 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
19 | PLUG ASSEMBLY | 19-811613 | |
20 | BRACKET | 831276T | |
21 | HARNESS ASSEMBLY, Trim | 84-826802A9 | |
22 | SCREW, (M6 x 25) | 10-82129125 | |
23 | RELAY ASSEMBLY | 8M0207773 | |
24 | BRACKET | 828102 | |
25 | GROMMET | 25-818967 | |
26 | BUSHING | 23-8M0214955 | |
27 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
28 | C WASHER | 8M0084613 | 69205 |
29 | CLIP | 54-22740 |
STARTER ASSEMBLY(MANUAL)
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) STARTER ASSEMBLY(MANUAL):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HANDLE ASSEMBLY | 85174A1 | |
2 | NOT SOLD SEPARATE, Retaomer | NSS | |
- | REST ASSEMBLY, Starter Handle | 821788A6 | |
3 | NOT SOLD SEPARATE, Rest | NSS | |
4 | SEAL | 8M0043416 | 824995 1 |
5 | SCREW, (M6 x 30) Stainless Steel | 10-4010630 | |
6 | SPACER | 23-830190 | |
7 | BUSHING | 23-816086 | |
8 | GROMMET | 25-815795 | |
9 | WASHER, (.281 x .734 x .063) | 12-69057 | |
10 | NUT, (M6) | 11-401196 | |
11 | NOT SOLD SEPARATE, Decal-Timing | NSS | |
12 | CABLE, Interlock | 8567541 | |
13 | SCREW, (#10-16 x .625) | 10-8214281 | |
14 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
15 | COTTER PIN | 18-26811 | |
16 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
17 | COTTER PIN | 18-26811 | |
- | STARTER ASSEMBLY, Recoil | 816728T14 | 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9 |
18 | HOUSING | 816728T05 | 816728 5 |
19 | SPRING | 24-826791 | 24-816718 1 |
20 | LEVER | 8166903 | |
21 | CAM | 816712T01 | 816712 1 |
22 | RETAINER | 816711 | |
23 | SCREW, (#10-16 x 1.00) | 10-8182491 | |
24 | LOCKWASHER, SPRING | 13-826229 | |
25 | SPRING | 24-86857T01 | |
26 | SHEAVE, Starter | 50-825269T01 | 50-825269A 1 |
27 | SPRING | 24-86851T02 | |
28 | CAM | 868501 | |
29 | RING, Retaining | 53-86849T01 | |
30 | ROPE | 50-12066Q10 | |
31 | SPRING, Cam | 24-868523 | |
32 | CAM | 86853T01 | |
33 | SCREW, (.250-20 x .625) | 10-826253 | 10-97516, 10-818838 |
34 | BUSHING | 8M0183792 | |
35 | RING, Retaining | 53-818853 | 53-42689 |
36 | NOT SOLD SEPARATE, Decal-Caution-In Gear Idle | NSS |
STARTER MOTOR
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) STARTER MOTOR:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
2 | THRU BOLT | 10-965661 | |
3 | DRIVE KIT | 90643 | |
4 | DRIVE ASSEMBLY | 685753 | |
5 | DRIVE CAP | 8236392 | |
6 | ARMATURE | 965651 | |
7 | CAP, Commutator | 8119011 | |
8 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
9 | HOLDER | 898265014 | 61787 |
10 | SCREW | F15158 | |
11 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
12 | NUT, (.250-20) | 11-64015 | |
13 | CABLE ASSEMBLY, Battery - Positive | 84-88439A9 | |
14 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
15 | DECAL, Warning, High Voltage | 37-8272822 |
SWIVEL BRACKET
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) SWIVEL BRACKET:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | LINK ROD Comment: NON HANDLE VERSIONS | 19608A14 | |
2 | SCREW, (.375-24 x 1.500) Comment: NON HANDLE VERSIONS | 10-823919 | |
3 | WASHER, (.390 x .546 x .12) Comment: NON HANDLE VERSIONS | 12-8M0109680 | |
4 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: NON HANDLE VERSIONS | 12-37828 | |
5 | NUT, (.375-24) Comment: NON HANDLE VERSIONS | 11-8M0204726 | |
6 | PUCK Comment: NON HANDLE VERSIONS | 822397 | |
7 | SWIVEL BRACKET ASSEMBLY Comment: (BLACK) | 3410-827402T5 | |
7 | SWIVEL BRACKET ASSEMBLY Comment: (GRAY) | 3410-827402T6 | |
8 | BUSHING (UPPER) | 23-8217711 | |
9 | FITTING, Grease Comment: (QTY. OF 4 ON HANDLE VERSION) | 22-8M0169589 | |
10 | BUSHING (LOWER) | 23-821777 | |
11 | SEAL | 26-8M0205512 | |
12 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
13 | CABLE ASSEMBLY | 88238A11 | |
14 | WASHER | 12-19619 | |
15 | SCREW, (M8 x 10) Stainless Steel Comment: (HANDLE VERSIONS) | 10-4008910 | |
15 | SCREW, (M8 x 25) Stainless Steel Comment: (NON-HANDLE VERSIONS) | 10-40011149 | |
16 | SEAL Comment: NON-HANDLE VERSIONS | 8282451 | |
17 | SEAL KIT Comment: NON-HANDLE VERSIONS | 19624A1 | |
18 | O-RING, (.583 x .103) Comment: NON-HANDLE VERSIONS | 25-29619 | |
19 | SPACER Comment: NON-HANDLE VERSIONS | 23-78861 | |
20 | WASHER | 12-19619 | |
21 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
22 | NUT, (.875-14) | 11-826164 | |
23 | DECAL, Co-Pilot | 37-8237011 | |
24 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
25 | BUSHING | 23-823507 | |
26 | PIN, Pivot (UPPER) | 17-822480 | |
27 | SCREW, (#10-16 x .380) | 10-878607 | 10-817626 |
SWIVEL TUBE
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) SWIVEL TUBE:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HEAD, Swivel Tube Comment: (BLACK) | 821769T1 | |
1 | HEAD, Swivel Tube Comment: (GRAY) | 821769T2 | |
2 | BRACKET Comment: NON HANDLE | 8M0184092 | |
3 | TAB WASHER Comment: NON HANDLE | 14-8M0009820 | 14-816669F 1 NON HANDLE |
4 | SCREW, (M10 x 30) Comment: NON HANDLE | 10-4000377 | |
5 | NUT, (.375-24) | 11-8M0204726 | |
6 | LEVER | 823792 | |
7 | WASHER | 12-29330 | |
8 | ROD (THREADED) | 821961 | |
9 | BRAKE PLATE | 821957 | |
10 | DISC | 8165621 | |
11 | PLATE | 8M0007471 | 823791 |
12 | DISC | 8165621 | |
13 | SHOULDER SCREW, Hex | 10-768042 | |
14 | BUMPER | 8M0156878 |
THROTTLE LEVER AND LINKAGE
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) THROTTLE LEVER AND LINKAGE:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | LEVER, Throttle | 42946T1 | |
2 | SCREW, Adjusting (M5 x 35) | 10-817582 | 10-814775, 10-42977 |
3 | NUT, (M5) Stainless Steel | 11-400211 | |
4 | INSERT | 42927 | |
5 | WASHER | 12-35459 | |
6 | NUT, (M6) | 11-401386 | |
7 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
8 | NUT, (M6) Stainless Steel | 11-400212 | |
9 | CAP | 42942 | |
10 | BUSHING | 23-812930A1 | |
11 | NOT SOLD SEPARATE, Insert | NSS | |
12 | SCREW, (M10 x 45) | 10-4007180 | |
13 | BUSHING | 23-8M0215006 | |
14 | SPRING | 24-55162 | |
15 | WASHER | 12-42980 | |
16 | LEVER, Spark Advance | 19663T02 | |
17 | ROD | 878172 | 42918 |
18 | SWIVEL BASE | 93254 | |
19 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
20 | NUT, (M6) Stainless Steel | 11-400212 | |
21 | CAP | 42942 | |
22 | SWIVEL BALL | 93421 | |
23 | STUD | 16-8161949 | |
24 | SPRING Comment: (ELECTRIC) | 24-817702 | |
25 | CAM ASSEMBLY, Throttle | 828160A2 | |
26 | BUSHING | 23-8M0215006 | |
27 | ROD, Throttle | 878174 | 828159 |
28 | WASHER, (.265 x .750 x .048) Stainless Steel | 12-65567 | |
29 | NUT, (M6) | 11-401386 | |
30 | WASHER Comment: (ELECTRIC) | 12-828494 | |
31 | BRACKET Comment: HANDLE VERSIONS | 8214943 | |
32 | SCREW, (M6 x 16) Comment: HANDLE VERSIONS | 10-4006731 |
TILLER HANDLE
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) TILLER HANDLE:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER KIT | 822148A7 | |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE ASSEMBLY, Throttle (28.50 Inches) | 4324212 | |
6 | CABLE ASSEMBLY, Throttle (30.00 Inches) | 4324213 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25) | 10-82526225 | |
9 | COVER Comment: (BLACK) | 8M0072298 | 822407F 1 (BLACK) |
9 | COVER Comment: (GRAY) | 822407F2 | |
10 | BUSHING | 23-821477 | |
11 | ARM Comment: (BLACK) | 828813T1 | |
11 | ARM, Steering Handle Comment: (GRAY) | 828813T2 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle | 892995 | 821971 |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 8M0138696 | |
19 | DECAL Comment: (TURTLE/RABBIT) | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH ASSEMBLY | 87-8M0104614 | 87-823609A14, 87-823609A13 |
23 | SCREW, (M10 x 110) | 10-824848110 | 10-853473 |
24 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
25 | CLIP | 823687 | |
26 | SPACER | 23-828569 | 23-8M0010932 |
27 | BRACKET, Tiller Comment: (BLACK) | 821455A4 | |
27 | BRACKET, Tiller Comment: (GRAY) | 821455A5 | |
28 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
29 | BUSHING | 23-821477 | |
30 | WASHER | 12-827314 | |
31 | SWITCH | 87-11083A31 | |
32 | RETAINER, Brass | 8M0032846 | 12044 1 |
33 | LANYARD ASSEMBLY | 15920Q54 |
TOOLS, SPECIAL
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) TOOLS, SPECIAL:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GAUGE TOOL, Carburetor | 91-36392 | |
- | ADAPTOR Comment: ELECTRICAL/IGNITION | 91-890451 | |
- | HOLDER TOOL Comment: ELECTRICAL/IGNITION | 91-52344 | |
- | PULLER KIT, Flywheel Comment: ELECTRICAL/IGNITION | 91-849154T1 | |
- | MULTI METER Comment: ELECTRICAL/IGNITION | 91-99750A1 | |
- | SWITCH ASSEMBLY Comment: ELECTRICAL/IGNITION | 91-52024A1 | |
- | SERVICE TACHOMETER Comment: ELECTRICAL/IGNITION | 91-59339 | |
- | TESTER, Eight Chamber Comment: ELECTRICAL/IGNITION | 91-850439T1 | |
- | GAP TOOL, Single Chamber Comment: ELECTRICAL/IGNITION | 91-63998A1 | |
- | SPARK TESTER Comment: ELECTRICAL/IGNITION | 91-850439T1 | |
- | TIMING LIGHT Comment: ELECTRICAL/IGNITION | 91-99379 | |
- | HARNESS ASSEMBLY, TPI/CDM Test Comment: ELECTRICAL/IGNITION | 84-825207A1 | |
- | NOT SOLD SEPARATE, Collet (SNAP ON - CG41-14) Comment: TRIM/TILT SYSTEM | NSS | |
- | NOT SOLD SEPARATE, Expanding Rod (SNAP ON - CG41-11) Comment: TRIM/TILT SYSTEM | NSS | |
- | DOWN PRESSURE KIT Comment: TRIM/TILT SYSTEM | 91-822778A3 | |
- | MULTI METER Comment: TRIM/TILT SYSTEM | 91-99750A1 | |
- | SPANNER WRENCH Comment: TRIM/TILT SYSTEM | 91-74951 | |
- | HEAT LAMP Comment: TRIM/TILT SYSTEM | 91-63209 | |
- | GAUGE TOOL Comment: POWERHEAD | 91-29287 | |
- | SLEEVE Comment: POWERHEAD | 91-55919 | |
- | PULLER KIT, Flywheel Comment: POWERHEAD | 91-849154T1 | |
- | LIFTING EYE Comment: POWERHEAD | 91-904551 | |
- | INSTALLER KIT Comment: POWERHEAD | 91-77109A3 | |
- | REMOVAL TOOL, Piston Pin Lock Ring Comment: POWERHEAD | 91-52952T1 | |
- | INSTALLER KIT, Piston Pin Comment: POWERHEAD | 91-74607A3 | |
- | EXPANDER TOOL, Piston Ring Comment: POWERHEAD | 91-24697 | |
- | PLIERS, Snap Ring Comment: POWERHEAD | 91-24283 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: POWERHEAD | 91-66274 | |
- | PULLER PLATE Comment: POWERHEAD | 91-37241 | |
- | INDICATOR TOOL, Backlash Comment: GEAR HOUSING | 91-8M0053505 | 91-78473 GEAR HOUSING |
- | INDICATOR TOOL, Backlash Comment: GEAR HOUSING | 91-196601 | |
- | INSTALLER TOOL, Bearing Carrier Seal Comment: GEAR HOUSING | 91-817007T | 91-817007 GEAR HOUSING |
- | PILOT Comment: GEAR HOUSING | 91-825199 | |
- | INSTALLATION TOOL, Bearing Comment: GEAR HOUSING | 91-13945 | |
- | INSTALLATION TOOL, Bearing Comment: GEAR HOUSING | 91-14309T02 | |
- | PRE LOAD TOOL, Bearing Comment: GEAR HOUSING | 91-14311A04 | |
- | PULLER ASSEMBLY, Bearing Comment: GEAR HOUSING | 91-83165T | |
- | RACE TOOL, Bearing Comment: GEAR HOUSING | 91-14308T02 | |
- | PULLER KIT, Bearing Comment: GEAR HOUSING | 91-31229A7 | |
- | NUT, (.625-18) Comment: GEAR HOUSING | 11-24156 | |
- | MANDREL Comment: GEAR HOUSING | 91-15755T | |
- | DRIVE HEAD TOOL Comment: GEAR HOUSING | 91-36569T | |
- | DRIVER HEAD TOOL Comment: GEAR HOUSING | 91-37312T | |
- | DRIVER ROD TOOL, Needle Bearings Comment: GEAR HOUSING | 91-37323 | |
- | PILOT WASHER Comment: GEAR HOUSING | 91-36571T | |
- | PILOT WASHER Comment: GEAR HOUSING | 91-37350T | |
- | PLATE Comment: GEAR HOUSING | 91-29310 | |
- | WASHER Comment: GEAR HOUSING | 12-34961 | |
- | WRENCH, Bearing Retainer Comment: GEAR HOUSING | 91-43506T | |
- | HOOK TOOL, Spring Comment: GEAR HOUSING | 91-825200A1 | |
- | ADAPTER KIT, Dial Indicator Comment: GEAR HOUSING | 91-83155 | |
- | DIAL INDICATOR TOOL Comment: GEAR HOUSING | 91-58222A1 | |
- | REMOVER TOOL, Bearing Comment: GEAR HOUSING | 91-13779 | |
- | DRIVER CUP Comment: GEAR HOUSING | 91-817009T | 91-817009, 91-31361 GEAR HOUSING |
- | HOLDING TOOL, Driveshaft Comment: GEAR HOUSING | 91-817070 | |
- | HOLDING TOOL, Driveshaft Comment: GEAR HOUSING | 91-825196 | |
- | INSTALLER TOOL, Bearing Comment: GEAR HOUSING | 91-817005 | |
- | INSTALLER TOOL, Bearing Comment: GEAR HOUSING | 91-826872 | |
- | DRIVER TOOL, Bearing Comment: GEAR HOUSING | 91-817058A1 | |
- | INSTALLER TOOL, Needle Bearing Comment: GEAR HOUSING | 91-817011T | 91-817011 GEAR HOUSING |
- | DRIVER TOOL, Oil Seal Comment: GEAR HOUSING | 91-13949 | |
- | DRIVER TOOL, Oil Seal Comment: GEAR HOUSING | 91-31108T | |
- | MANDREL Comment: GEAR HOUSING | 91-825197T | 91-825197 GEAR HOUSING |
- | MANDREL Comment: GEAR HOUSING | 91-825198 | |
- | LOCATION TOOL, Pinion Gear Comment: GEAR HOUSING | 91-817008A2 | |
- | LOCATION TOOL, Pinion Comment: GEAR HOUSING | 91-12349A05 | |
- | PULLER Comment: GEAR HOUSING | 91-27780 | |
- | PULLER TOOL Comment: GEAR HOUSING | 91-85716 | |
- | PULLER JAW ASSEMBLY Comment: GEAR HOUSING | 91-46086A1 | |
- | PULLER PLATE Comment: GEAR HOUSING | 91-37241 | |
- | PULLER ASSEMBLY, Slide Hammer Comment: GEAR HOUSING | 91-34569A1 | |
- | BEARING, Thrust Comment: GEAR HOUSING | 31-85560 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: GEAR HOUSING | 91-66274 | |
- | INSTALLER TOOL, Water Pump Base Seal Comment: GEAR HOUSING | 91-817006 | |
- | INSTALLATION TOOL, Wear Sleeve Comment: GEAR HOUSING | 91-14310T1 |
TOP COWL
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) TOP COWL:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY Comment: (BLACK) ELECTRIC | 100-8M0107150 | |
1 | TOP COWL ASSEMBLY Comment: (SILVER) ELECTRIC | 4019-825239T14 | 4019-825239A14 (SILVER) ELECTRIC |
2 | TOP COWL ASSEMBLY Comment: (BLACK) MANUAL | 4019-825239T11 | 4019-825239A11 (BLACK) MANUAL |
2 | TOP COWL ASSEMBLY Comment: (SILVER) MANUAL | 4019-825239T12 | 4019-825239A12 (SILVER) MANUAL |
3 | BRACKET, Cowl Support Comment: (REAR) | 8M0041044 | 813549F 3 (REAR) |
4 | SPACER, Bracket | 828433T | 828433 |
5 | SCREW | 10-83208630 | |
6 | NUT | 11-400632 | |
7 | BRACKET ASSEMBLY, Latch Roller | 893763 | 18173 |
8 | SCREW, (M6 x 16) | 10-4006731 | |
9 | MOUNT | 813546003 | 813546 2 |
10 | ROPE AND HANDLE KIT, Manual/Emergency Start Comment: (MANUAL STARTING) | 47341A11 | |
11 | BRACKET, Cowl Support - Front | 8M0041646 | 828468 |
12 | LATCH KEEPER | 828503 | |
13 | SCREW | 10-83208616 | |
14 | NUT | 11-400632 | |
15 | DUCT, Air Inlet | 8M0038217 | 892844, 828178 |
16 | NOT SOLD SEPARATE, Induction Insert | NSS | |
17 | SCREW, (.250-20 x .875) | 10-F2317 | |
18 | SEAL | 8M0043404 | 831905 |
19 | GAUGE KIT, Oil Level Comment: ELECTRIC | 813504A1 | |
20 | GROMMET Comment: ELECTRIC | 813505 | |
21 | RETAINER Comment: ELECTRIC | 113171 | |
22 | NUT Comment: ELECTRIC | 11-65110 | |
23 | SOUND BLANKET KIT (ALL) | 828180A02 | 828180A 1 |
24 | NOT SOLD SEPARATE, Sound Blanket Comment: (STBD. & REAR) | NSS | |
25 | NOT SOLD SEPARATE, Sound Blanket Comment: (PORT & REAR) | NSS | |
26 | NOT SOLD SEPARATE, Tape | NSS | |
27 | NOT SOLD SEPARATE, Envelope | NSS | |
28 | DECAL, F-N-R Shift | 37-82409316 | |
29 | DECAL, EPA Label Information (TOP COWL INLET DUCT) | 37-855577A8 |
Trim Switch Kit
Back to TopBelow is the parts list for Mercury 40 (3 CYL.) Trim Switch Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
1 | RETAINER | 18861 | |
2 | ADAPTOR | 814820 | 812978 |
3 | NOT SOLD SEPARATE, Switch | NSS | |
4 | FUSE, 20 Ampere | 88-8M0207796 | |
5 | CABLE ASSEMBLY | 84-95084A2 | |
6 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
7 | SCREW, (#10-32 x 2.25) | 10-19209 | |
7 | SCREW, (#10-16 x 2.25) | 10-813523 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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