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Yamaha 1997 C40TLRV Outboard Motor Parts Diagram & Catalog

by JLM Marine 15 May 2025 0 Comments
Yamaha 1997 C40TLRV Outboard Motor Parts Diagram & Catalog

BOTTOM COWLING

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Below is the parts list for Yamaha 1997 C40TLRV BOTTOM COWLING:

Yamaha 1997 C40TLRV BOTTOM COWLING Diagram
Position No. Part Name OEM Number
1 COWLING, BOTTOM 6H4-42711-07-4D
2 LEVER, CLAMP 6H4-42815-00-00
3 WASHER, WAVE 90206-12052-00
4 BUSH 90386-12069-00
5 LEVER, CLAMP 6H4-42816-00-00
6 BOLT, WITH WASHER 90119-06M73-00
7 BRACKET, REMOTE CONTROL 1 6H4-48531-11-94
8 BRACKET, REMOTE CONTROL 2 6H4-48532-11-94
9 BOLT 97095-05016-00
10 WASHER, PLATE 92990-05600-00
11 BOLT 97095-06020-00
12 WASHER, PLATE 92990-06600-00
13 GROMMET 6H4-42724-20-00
14 NIPPLE, HOSE 6E5-44391-00-00
15 RUBBER, SEAL 1 6H4-42716-00-00
16 GROMMET 6E5-42724-00-00
17 GROMMET 90480-09M21-00
18 COLLAR 90387-06M41-00
19 BOLT, WITH WASHER 90119-06M61-00
20 APRON 63D-42741-00-4D
21 RUBBER, SEAL 2 63D-42717-00-00
22 SCREW, TAPPING 97780-60525-00
23 GROMMET 676-42726-00-00
24 GROMMET 688-42726-10-00
25 CLAMP 90464-15M08-00
26 SCREW, PAN HEAD 90157-06M01-00
27 CLAMP, FUEL PIPE 2 6E5-24367-01-00
28 WASHER, PLATE 92990-06600-00
29 BOLT 97095-06020-00
30 WASHER, PLATE 92990-06600-00
31 MARK 1 6R6-42791-40-00
32 WASHER, PLATE 92990-06600-00
33 GROMMET 6H3-42727-00-00

BRACKET 1 (POWER TRIM & TILT - HYDRO-TILT)

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Below is the parts list for Yamaha 1997 C40TLRV BRACKET 1 (POWER TRIM & TILT - HYDRO-TILT):

Yamaha 1997 C40TLRV BRACKET 1 (POWER TRIM & TILT - HYDRO-TILT) Diagram
Position No. Part Name OEM Number
1 BRACKET, CLAMP 63D-43111-00-4D
2 BRACKET, CLAMP 63D-43112-00-4D
3 WIRE, LEAD 4 63D-82148-00-00
4 SCREW, PAN HEAD 97885-06008-00
5 SPACER, CLAMP BRACKET 63D-43128-01-4D
6 ANODE 63D-45251-00-00
7 BOLT 97095-06025-00
8 WASHER, SPRING 92995-06100-00
9 WIRE, LEAD 4 6H1-82148-00-00
10 BOLT 97095-06010-00
11 WASHER, PLATE 92990-06600-00
12 BRACKET, SWIVEL 63D-43311-10-4D
13 NIPPLE, GREASE 93700-06M03-00
14 BOLT, CLAMP BRACKET 63D-43131-00-00
15 BUSH 90386-22M15-00
16 WASHER, PLATE 90201-22M03-00
17 NUT, SELF-LOCKING 90185-22M11-00
18 CAP, CLAMP BRACKET 6G5-43145-00-00
19 LEVER, TILT STOP 6H5-43181-03-00
20 LEVER, TILT STOP 6H5-43185-03-00
21 BUSH 90386-10M16-00
22 BUSH 90386-10025-00
23 PIN, SPRING 91690-30020-00
24 COLLAR, DISTANCE 6G5-43148-00-00
25 PIN 90249-06M19-00
26 SPRING, TENSION 90506-14M24-00
27 BOLT 97095-06010-00
28 HOOK, SPRING 6G5-43144-00-00
29 TILT ROD ASSY 688-43160-01-00
30 PLATE, TILT LOCK 688-43165-00-00
31 PIN, SPRING 91690-30012-00
32 SPRING, CONICAL 90502-16M02-00
33 INDICATOR, TILT 63D-43691-00-00
34 PIN, UPPER SHOCK MOUNT 6E5-43126-02-00
35 BUSH 90386-18M92-00
36 BUSH 90386-18M35-00
37 CIRCLIP 93410-18M02-00
38 BOLT, STUD 90116-18M52-00
39 NUT 90170-18M10-00
40 WASHER 92995-18600-00
41 BUSH 90386-18M44-00
42 BOLT 90101-12M65-00
43 WASHER, PLAIN 92990-12200-00
44 WASHER, PLATE 90201-12426-00
45 NUT 95380-12600-00
46 BOLT 97095-06010-00
47 WASHER, PLATE 92990-06600-00
48 WIRE, LEAD 4 6H1-82148-00-00
49 PIPE 90440-14M00-00
50 CLAMP 90465-11M10-00

BRACKET 2

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Below is the parts list for Yamaha 1997 C40TLRV BRACKET 2:

Yamaha 1997 C40TLRV BRACKET 2 Diagram
Position No. Part Name OEM Number
1 STEERING BRACKET ASSEMBLY 63D-42510-10-4D
2 WASHER, PLATE 90201-30M00-00
3 BUSH 90386-30M78-00
4 BUSH 90386-30M77-00
5 O-RING 93210-29M94-00
6 BUSH 90386-30M60-00
7 BOLT, STUD 90116-10175-00
8 NUT, SELF-LOCKING 90185-10051-00
9 HOUSING, LOWER MOUNT RUBBER 63D-44551-01-4D
9 HOUSING, LOWER MOUNT RUBBER 63D-44551-01-4D
10 CIRCLIP 93410-28M06-00
11 MOUNT DAMPER, LOWER SIDE 63D-44555-00-94
12 WASHER, PLATE 90201-12M16-00
13 WASHER, PLATE 90202-25M04-00
14 WASHER, PLATE 90201-13M19-00
15 BOLT 90109-12M21-00
16 DAMPER, LOWER MOUNT RUBBER 663-44575-00-00
17 NUT, CROWN 95380-12800-00
18 HOUSING, LOWER MOUNT RUBBER 2 63D-44552-01-4D
19 BOLT 97095-08030-00
20 WASHER, SPRING 92990-08100-00
21 WIRE, LEAD 2 63D-82127-10-00
22 MOUNT DAMPER, UPPER SIDE 63D-44514-00-94
23 BOLT 90101-08M15-00
24 PLATE 63D-44526-00-00
25 WASHER, PLATE 90201-09425-00
26 NUT, SELF-LOCKING 90185-08045-00
27 BOLT 97095-08030-00
28 WASHER, SPRING 92990-08100-00
29 CLAMP 90465-08028-00
30 CLAMP 90465-11M10-00
31 HOSE (L570) 90445-07MF1-00
32 END, NIPPLE 6E5-83558-00-00
33 HOOK, STEERING 63D-48511-00-4D
34 TRIM SENDER 63D-83672-00-00
35 SCREW, PAN HEAD 97885-06016-00
36 CLAMP 90465-13M11-00

CARBURETOR

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Below is the parts list for Yamaha 1997 C40TLRV CARBURETOR:

Yamaha 1997 C40TLRV CARBURETOR Diagram
Position No. Part Name OEM Number
1 CARBURETOR ASSY 1 63D-14301-00-00
2 CARBURETOR ASSY 2 63D-14302-00-00
3 CARBURETOR ASSY 3 63D-14303-00-00
4 SCREW, WITH WASHER 97980-04114-00
5 SCREW 6K5-14592-00-00
6 WASHER, PLATE 90201-05652-00
7 SCREW, STOP 63V-14523-00-00
8 SPRING, COMPRESSION 90501-10326-00
9 COLLAR 6H2-14578-00-00
10 PIN, FLOAT ARM 6H4-14548-00-00
11 SCREW, PAN HEAD 98580-04008-00
12 CLIP 663-14159-00-00
13 PIN, FLOAT 676-14186-00-00
14 FLOAT 6H4-14985-01-00
15 PLATE 6H4-14146-10-00
16 PLATE 6H3-14146-10-00
17 GASKET, FLOAT CHAMBER 6H4-14984-00-00
18 BODY, FLOAT CHAMBER 6H4-14980-00-00
18 BODY, FLOAT CHAMBER 6H3-14980-10-00
19 SCREW, DRAIN 6H3-14992-00-00
20 O-RING 93210-04230-00
21 JET, NEEDLE 63D-14947-00-00
22 JET, MAIN (#118) 63D-14943-81-00
22 JET, MAIN (#115) 676-14943-30-00
23 CAP 676-14966-00-00
24 JET (#60) 6H4-14948-11-00
25 SPRING 679-14555-00-00
26 SCREW, PILOT 692-14923-00-00
27 NEEDLE VALVE ASSY 6H4-14590-00-00
28 O-RING 93210-04228-00
29 COVER 6H3-24452-10-00
30 O-RING 6H4-14147-00-00
31 SCREW 6H4-14567-00-00
32 CLIP 6H3-14137-00-00
33 PIPE 6H3-14349-00-00
34 PRIME STARTER ASSY 63D-14380-00-00
35 SCREW, PAN HEAD 98580-04010-00
36 NUT 95380-03600-00
37 SCREW, BIND 98980-03006-00
38 VALVE, CHECK 6L5-24421-00-00
39 BODY 2 6H4-24413-00-00
40 O-RING 6H4-24486-00-00
41 DIAPHRAGM 6H3-24411-10-00
42 GASKET, BODY 6H3-24434-10-00
43 BOLT 97013-06012-00
44 WASHER, PLATE 92990-06600-00

CONTROL

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Below is the parts list for Yamaha 1997 C40TLRV CONTROL:

Yamaha 1997 C40TLRV CONTROL Diagram
Position No. Part Name OEM Number
1 CABLE END, REMOTE CONTROL 6H4-48344-00-00
2 CLIP 90468-18008-00
3 CAM, ACCEL 63D-41213-00-00
4 BOLT 90109-06M43-00
5 LEVER, MAGNETO CONTROL 63D-41632-00-00
6 SPRING, TORSION 90508-26M35-00
7 ROD, MAGNETO CONTROL 63D-41636-00-00
8 JOINT, LINK 6H4-41237-00-00
9 NUT 95380-05600-00
10 SCREW, PAN HEAD 90157-06M13-00
11 NUT, HEXAGON 95380-06600-00
12 CAP 688-44194-00-00
13 HANDLE GEAR SHIFT ASSY 63D-44120-10-00
14 CLIP 90468-18008-00
15 WASHER, PLATE 90202-07M07-00
16 BRACKET 63D-44117-00-00
17 BALL 93501-04M02-00
18 SPRING, COMPRESSION 90501-12082-00
19 BUSHING 648-42715-00-00
20 BOLT, WITH WASHER 97595-06520-00
21 BOLT, WITH WASHER 97513-06245-00
22 LEVER, SHIFT ROD 63D-44121-00-00
23 BUSH 90386-07M58-00
24 WASHER, PLAIN 92990-08200-00
25 PIN COTTER 91490-20015-00
26 BUSHING, SHIFT ROD LEVER 688-44122-00-00
27 CABLE END, REMOTE CONTROL 663-48344-00-00
27 CABLE END, REMOTE CONTROL 663-48344-00-00
28 STAY 4 63D-15774-00-00
29 BOLT 97095-06016-00
30 WASHER, PLATE 92990-06600-00

CRANKSHAFT - PISTON

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Below is the parts list for Yamaha 1997 C40TLRV CRANKSHAFT - PISTON:

Yamaha 1997 C40TLRV CRANKSHAFT - PISTON Diagram
Position No. Part Name OEM Number
1 GASKET, OIL SEAL HOUSING 6H4-15369-A1-00
2 HOUSING, OIL SEAL 6H4-15396-03-5B
3 OIL SEAL 93102-25M28-00
4 OIL SEAL 93101-16M36-00
5 O-RING 93210-57M09-00
6 BOLT 97095-06020-00
7 WASHER, PLATE 92990-06600-00
8 CRANKSHAFT ASSY 6H4-11400-04-00
9 SPACER 6H4-11445-00-00
10 BEARING 93306-305U8-00
11 CIRCLIP 93440-62057-00
12 WASHER, PLATE 90201-50306-00
13 PISTON (025MM O/S) 6H4-11635-01-00
13 PISTON (STD) 6H4-11631-01-95
13 PISTON (050MM O/S) 6H4-11636-01-00
14 PISTON RING SET (025MM O/S) 63D-11604-00-00
14 PISTON RING SET (STD) 63D-11603-00-00
14 PISTON RING SET (050MM O/S) 63D-11605-00-00
15 PIN, PISTON 648-11633-00-00
16 PIN, DOWEL 93602-20M02-00
17 WASHER, PISTON PIN 6H4-11641-00-00
18 CLIP, PISTON PIN 6H4-11634-01-00

CYLINDER - CRANKCASE

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Below is the parts list for Yamaha 1997 C40TLRV CYLINDER - CRANKCASE:

Yamaha 1997 C40TLRV CYLINDER - CRANKCASE Diagram
Position No. Part Name OEM Number
1 CRANK CYLINDER ASSY 63D-W0090-20-4D
2 CRANKCASE ASSY 6H4-15100-20-94
3 CHECK VALVE ASSY 650-11370-00-00
4 PIPE, JOINT 624-14485-00-00
5 NIPPLE, HOSE 6H4-11372-00-00
6 PIPE, JOINT 624-14485-00-00
7 CHECK VALVE ASSY 688-11370-00-00
8 PIPE, JOINT 4 652-24461-00-00
9 BOLT, WITH WASHER 90119-08M19-00
10 BOLT, WITH WASHER 90119-06M13-00
11 PIN, DOWEL 93606-12019-00
12 HOSE (L360) 90445-07M46-00
13 HOSE (L250) 90445-07M72-00
14 HOSE (L240) 90445-07M24-00
15 CLIP 90467-06016-00
16 HOSE (L200) 90445-07MA3-00
17 CLIP 90467-06016-00
18 HANGER, ENGINE 6H4-11119-00-00
19 BOLT 97395-06014-00
20 ANODE 688-11325-00-00
21 SCREW, FLAT HEAD 98780-04016-00
22 HEAD, CYLINDER 1 63D-11111-00-94
23 GASKET, CYLINDER HEAD 1 63D-11181-A1-00
24 PLUG, STRAIGHT SCREW 90340-14M00-00
25 GASKET 90430-14115-00
26 COVER, CYLINDER HEAD 1 63D-11191-00-9M
27 GASKET, HEAD COVER 1 63D-11193-A0-00
28 BOLT, WITH WASHER 90119-08M29-00
29 BOLT, WITH WASHER 97513-06225-00
30 THERMOSTAT 6E5-12411-20-00
31 COVER, THERMOSTAT 6H4-12413-00-9M
32 GASKET, COVER 61A-12414-A0-00
33 BOLT, WITH WASHER 97513-06225-00
34 OUTER COVER, EXHAUST 6H4-41113-00-9M
35 INNER COVER, EXHAUST 6H4-41111-00-9M
36 GASKET, EXHAUST INNER COVER 6H4-41112-A0-00
37 GASKET, EXHAUST COVER 6H4-41114-A0-00
38 HOSE (L240) 90445-09M37-00
39 CLIP 90467-08004-00
40 BOLT, WITH WASHER 97513-06235-00
41 NGK SPARK PLUG B7HS NGK-B7HS0-00-00

ELECTRICAL 1

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Below is the parts list for Yamaha 1997 C40TLRV ELECTRICAL 1:

Yamaha 1997 C40TLRV ELECTRICAL 1 Diagram
Position No. Part Name OEM Number
1 CDI UNIT ASSEMBLY 63D-85540-00-00
2 BOLT, WITH WASHER 90119-06M51-00
3 CLAMP 90464-16039-00
4 COVER, LEAD WIRE 703-82119-00-00
5 BOLT 97095-06014-00
6 WASHER, PLATE 92990-06600-00
7 IGNITION COIL ASSY 6H5-85570-00-00
8 GROMMET 90480-25161-00
9 BOLT 97095-06020-00
10 WASHER, PLATE 92990-06600-00
11 PLUG CAP ASSY 663-82370-01-00
12 THERMO SWITCH ASSY 689-82560-00-00
13 THERMO SWITCH ASSY 6H4-82560-00-00
14 BRACKET, STARTING MOTOR 6H4-81822-02-98
15 BOLT 97095-06030-00
16 WASHER, PLATE 92990-06600-00
17 BOLT, WITH WASHER 97513-08250-00
18 BOLT, STUD 95670-06640-00
19 NUT 90179-06M24-00
20 BOLT 97095-06014-00
21 WASHER, PLATE 92990-06600-00

ELECTRICAL 2 (ELECTRIC START)

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Below is the parts list for Yamaha 1997 C40TLRV ELECTRICAL 2 (ELECTRIC START):

Yamaha 1997 C40TLRV ELECTRICAL 2 (ELECTRIC START) Diagram
Position No. Part Name OEM Number
1 BATTERY CABLE 6H4-82105-02-00
2 STARTER RELAY ASSY 6G1-81941-10-00
3 HOLDER, RELAY 6H4-81952-00-00
4 PLATE, SWITCH FITTING 6H4-81945-00-00
5 BOLT, STUD 90116-06M22-00
6 NUT, HEXAGON 95380-06600-00
7 WASHER, PLATE 92990-06600-00
8 RECTIFIER & REGULATOR ASSY 6H2-81960-00-00
9 FUSE HOLDER ASSY 6H4-82150-00-00
10 FUSE (12V-20A) 682-82151-00-00
11 BOLT 97095-06014-00
12 WASHER, PLATE 92990-06600-00
13 CLAMP 90464-15M27-00
14 PLUG 90338-05M11-00
15 CLAMP 63D-82594-00-00
16 BOLT 97095-06012-00
17 WASHER, PLATE 92990-06600-00
18 WIRE HARNESS ASSY 63D-82590-20-00
19 RELAY ASSY 6H1-81950-00-00
20 BOLT 97095-06025-00
21 WASHER, PLATE 92990-06600-00
22 PLATE, SWITCH FITTING 6H4-81945-20-00
23 GROMMET 90480-13M24-00
24 COLLAR 90387-06M05-00
25 BOLT, FLANGE 90105-06M15-00
26 BOLT, FLANGE 90105-06M16-00
27 WIRE, LEAD 6H5-81949-00-00
28 WIRE, LEAD 6H2-81949-11-00
29 COVER, LEAD WIRE 682-82119-01-00
30 FUSE 6H3-82151-00-00
31 CLAMP 90464-07M20-00
32 WIRE, LEAD 6H4-82117-00-00
33 TRIM & TILT SWITCH ASSY 63D-82563-10-00
34 GASKET 6E5-82587-00-00
35 BRACKET 6R3-83614-00-00
36 BOLT 97095-06016-00

FUEL

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Below is the parts list for Yamaha 1997 C40TLRV FUEL:

Yamaha 1997 C40TLRV FUEL Diagram
Position No. Part Name OEM Number
1 FUEL PIPE JOINT COMP 1 6G1-24304-02-00
2 BOLT 97095-06025-00
3 WASHER, PLATE 92990-06600-00
4 CLIP 90467-08004-00
5 FILTER ASSY 61N-24560-00-00
6 ELEMENT, FILTER 61N-24563-00-00
7 CUP, FILTER 61N-24521-00-00
8 O-RING 93210-32738-00
9 BRACKET, FILTER 6H4-24566-01-00
10 BOLT 97395-06014-00
11 NUT 95380-08600-00
12 PIPE 4 6H4-24314-00-00
13 CLIP 90467-08004-00
14 FUEL PUMP ASSY 692-24410-00-00
15 BODY 2 648-24413-01-00
16 DIAPHRAGM 692-24411-00-00
17 GASKET, BODY 648-24434-01-00
18 NUT 95380-03600-00
19 DIAPHRAGM 663-24411-00-00
20 GASKET, BODY 2 648-24435-02-00
21 SCREW, PAN HEAD 98580-05530-00
22 WASHER, SPRING 92990-05100-00
23 VALVE, CHECK 6A0-24421-01-00
24 SCREW, PAN HEAD 6A0-14325-00-00
25 BODY 1 6A0-24412-02-00
26 GASKET, FUEL PUMP 1 650-24431-A0-00
27 BOLT 97095-06040-00
28 WASHER, PLATE 92990-06600-00
29 HOSE 90445-09078-00
30 PIPE, JOINT 3 688-24378-00-00
31 HOSE (L43) 90445-09057-00
32 PIPE 3 6H4-24313-00-00
33 PIPE 2 6H4-24312-00-00
34 CLIP 90467-08004-00
35 PIPE, FUEL 1 6H4-24311-00-00
36 CLAMP 90464-16039-00
37 TOOL KIT 656-W2810-02-00
38 CLAMP 90465-08028-00

GENERATOR

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Below is the parts list for Yamaha 1997 C40TLRV GENERATOR:

Yamaha 1997 C40TLRV GENERATOR Diagram
Position No. Part Name OEM Number
1 ROTOR ASSY 63D-85550-00-00
2 BASE ASSY 63D-85560-00-00
3 HOUSING, OIL SEAL 6H4-15359-04-94
4 COIL, CHARGE 63D-85520-00-00
5 COIL, LIGHTING 63D-85533-00-00
6 COIL, PULSER 63D-85580-00-00
7 WIRE, EARTH LEAD 1 6H4-83354-00-00
8 SCREW, WITH WASHER (M5X12) 63D-81345-00-00
9 SCREW, WITH WASHER (M6X25) 63D-81345-10-00
10 SCREW, WITH WASHER (M6X30) 63D-81345-20-00
11 CLAMP 90464-03M15-00
12 OIL SEAL 93102-23096-00
13 KEY, WOODRUFF 6H4-11545-00-00
14 NUT 90179-16M05-00
15 WASHER, PLATE 90201-16M44-00
16 PLATE, TIMING 6H4-81332-00-00
17 SCREW, PAN HEAD 97885-05010-00
18 WASHER, PLATE 92990-05600-00
19 BOLT, WITH WASHER 97513-06518-00

INTAKE

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Below is the parts list for Yamaha 1997 C40TLRV INTAKE:

Yamaha 1997 C40TLRV INTAKE Diagram
Position No. Part Name OEM Number
1 REED VALVE ASSY 6H5-13610-00-00
2 REED SET 6H4-W0004-00-00
3 SCREW, PAN HEAD 97880-05014-00
4 WASHER, PLATE 92990-05600-00
5 MANIFOLD 1 6H4-13641-12-94
6 PIPE, JOINT 6H1-14485-00-00
7 PLATE,REED VALVE 6H4-13624-01-94
8 GASKET, VALVE SEAT 6H4-13621-A1-00
9 BOLT, WITH WASHER 97595-06520-00
10 GASKET 6H4-14198-01-00
11 HINGE 6H4-14406-00-00
12 BOLT 97095-06095-00
13 SILENCER, INTAKE 1 6H4-14431-02-00
14 SEAL 6H3-14457-01-00
15 SCREW, PAN HEAD 97885-06040-00
16 SCREW, PAN HEAD 97885-06055-00
17 WASHER 90209-06M05-00
24 ROD, ACCEL LEVER 6H4-41217-01-00
25 GROMMET 689-41273-00-00
26 CLAMP 90464-06M19-00
27 HOSE (L150) 90445-07MA5-00
28 CLIP 90467-06016-00
29 PIPE 6H3-14349-00-00
30 CLIP 90467-08004-00

LOWER CASING - DRIVE 1

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Below is the parts list for Yamaha 1997 C40TLRV LOWER CASING - DRIVE 1:

Yamaha 1997 C40TLRV LOWER CASING - DRIVE 1 Diagram
Position No. Part Name OEM Number
1 LOWER UNIT ASSEMBLY 63D-45300-10-4D
2 CASING, LOWER 63D-45301-01-4D
3 BEARING 93315-32224-00
4 SLEEVE, DRIVE SHAFT 6H4-45536-00-00
5 SHIM (T:040MM) 663-45587-01-40
5 SHIM (T:010MM) 663-45587-01-10
5 SHIM (T:018MM) 663-45587-01-18
5 SHIM (T:015MM) 663-45587-01-15
5 SHIM (T:012MM) 663-45587-01-12
5 SHIM (T:030MM) 663-45587-01-30
5 SHIM (T:050MM) 663-45587-01-50
6 BEARING 93332-00079-00
7 PLUG, STRAIGHT SCREW 90340-08M04-00
8 GASKET 90430-08020-00
9 PLUG, DRAIN 688-45341-00-00
10 COVER, WATER INLET 1 63D-45214-00-00
11 COVER, WATER INLET 2 63D-45215-00-00
12 SCREW, COUNTERSUNK 90142-05M06-00
13 NUT 95380-05600-00
14 PLATE 63D-45321-00-00
15 OIL SEAL 93106-09014-00
16 O-RING 93210-33MG4-00
17 NIPPLE, HOSE 6E5-45378-00-00
18 HOSE (L200) 90445-07M31-00
19 END, NIPPLE 6E5-83558-00-00
20 CLAMP 90465-11M10-00
21 HOUSING, WATER PUMP 63D-44311-00-00
22 INSERT, CARTRIDGE 63D-44322-00-00
23 IMPELLER 6H3-44352-00-00
24 O-RING 93210-59MG7-00
25 KEY, WOODRUFF 90280-03024-00
26 OUTER PLATE, CARTRIDGE 63D-44323-00-00
27 GASKET, WATER PUMP 63D-44316-00-00
28 PIN, DOWEL 93604-08062-00
29 BOLT, WITH WASHER 90119-08M15-00
30 WATER PUMP HOUSING ASSY 63D-W4434-00-00
31 HOUSING, WATER PUMP 63D-44341-00-00
32 OIL SEAL 93101-25M57-00
33 O-RING 93210-48MG8-00
34 COVER, OIL SEAL 63D-45344-00-00
35 WASHER, PLATE 90201-27M00-00
36 DRIVE SHAFT COMP 63D-45501-10-00
37 PINION (13T) 6H4-45551-01-00
38 NUT 90170-12138-00
39 GEAR 1 (24T) 6H4-45560-01-00
40 BEARING 93332-00003-00
41 SHIM (T:015MM) 663-45567-01-15
41 SHIM (T:050MM) 663-45567-01-50
41 SHIM (T:012MM) 663-45567-01-12
41 SHIM (T:018MM) 663-45567-01-18
41 SHIM (T:010MM) 663-45567-01-10
41 SHIM (T:040MM) 663-45567-01-40
41 SHIM (T:030MM) 663-45567-01-30
42 GEAR 2 (24T) 6H4-45571-01-00
43 CAP, LOWER CASING 63D-45361-01-4D
44 BOLT, FLANGE 90105-08M61-00
45 BEARING 93306-001U1-00
46 SHIM (T:015MM) 63D-45577-00-15
46 SHIM (T:018MM) 63D-45577-00-18
46 SHIM (T:012MM) 63D-45577-00-12
46 SHIM (T:030MM) 63D-45577-00-30
46 SHIM (T:040MM) 63D-45577-00-40
46 SHIM (T:010MM) 63D-45577-00-10
46 SHIM (T:050MM) 63D-45577-00-50
47 O-RING 93210-74MG5-00
48 O-RING 93210-69MG6-00
49 BEARING 93317-22204-00
50 OIL SEAL 93101-22067-00
51 CAM, SHIFT 663-44151-00-00
52 ROD, SHIFT 63D-44144-00-00
53 O-RING 93210-07540-00
54 CIRCLIP 99001-08600-00
55 SHAFT, PROPELLER 63D-45611-00-00
56 WASHER, PLATE 90201-22429-00
57 CLUTCH, DOG 63D-45631-00-00
58 SLIDE, SHIFT 663-45634-00-00
59 SPRING, COMPRESSION 90501-16M01-00
60 PLUNGER, SHIFT 63D-45635-00-00
61 PIN, STRAIGHT 90250-06023-00
62 RING, CROSS PIN 663-45633-00-00

LOWER CASING - DRIVE 2

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Below is the parts list for Yamaha 1997 C40TLRV LOWER CASING - DRIVE 2:

Yamaha 1997 C40TLRV LOWER CASING - DRIVE 2 Diagram
Position No. Part Name OEM Number
1 TUBE, WATER 63D-44361-10-00
2 WASHER, PLATE 90202-12060-00
3 GASKET 90430-12072-00
4 DAMPER, WATER SEAL 63D-44367-00-00
5 PIN, DOWEL 93606-12019-00
6 BOLT 97075-10040-00
7 WASHER, SPRING 92990-10100-00
8 WASHER, PLATE 92990-10600-00
9 BOLT, WITH WASHER 90119-08M84-00
9 BOLT, WITH WASHER 90119-08M84-00
10 TAB-TRIM 664-45371-01-00
11 BOLT 97095-08025-00
12 WASHER, SPRING 92990-08100-00
13 ANODE 63D-45251-10-00
14 BOLT 97095-08020-00
15 WASHER, SPRING 92990-08100-00
16 DAMPER, WATER SEAL 2 663-44366-00-00
17 COVER, WATER PUMP HOUSING 63D-44312-00-00
18 SPACER 1 663-45987-02-00
19 SPACER 670-45997-02-00
20 WASHER, PLAIN 92990-16200-00
21 NUT, CASTLE 90171-16011-00
22 PIN, COTTER 91490-30030-00
23 PROPELLER (3X10-5/8"X13"-G) 663-45974-02-98
23 PROPELLER (3X11-1/2"X13"-G) 663-45974-60-98
23 PROPELLER (3X12"X11"-G) 663-45972-60-98
23 PROPELLER (3X10"X15"-G) 6H5-45943-00-EL
23 PROPELLER (3X10-1/4"X14"-G) 663-45930-00-98
23 PROPELLER (3X10-3/4"X16"-G) 663-45949-01-EL
23 PROPELLER (3X10-5/8X12"-G) 6H5-45945-00-EL
23 PROPELLER (3X10-3/4"X17"-G) 663-45941-01-EL
23 PROPELLER (3X11-1/4"X14"-G) 663-45958-01-EL
23 PROPELLER (3X11-3/4"X12"-G) 663-45970-60-98
23 PROPELLER (3X10-1/4"X15"-G) 663-45976-00-98
23 PROPELLER (3X10-3/8X13"-G) 6H5-45952-00-EL
23 PROPELLER (3X10-1/4"X16"-G) 663-45978-00-98
23 PROPELLER (3X11-5/8"X11"-G) 663-45947-02-EL
23 PROPELLER (3X12-1/4"X9"-G) 663-45956-01-EL
23 PROPELLER (3X10-1/4"X14"-G) 6H5-45958-00-EL
24 GUIDE, SEAL DAMPER 663-45376-00-94
25 DAMPER, SEAL 63D-45375-00-00

POWER TRIM TILT ASSEMBLY 1

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Below is the parts list for Yamaha 1997 C40TLRV POWER TRIM TILT ASSEMBLY 1:

Yamaha 1997 C40TLRV POWER TRIM TILT ASSEMBLY 1 Diagram
Position No. Part Name OEM Number
1 POWER TRIM & TILT ASSEMBLY 62X-43800-02-4D
2 POWER TILT ASSY 62X-43840-01-00
3 SPRING, BRUSH 62X-4380K-00-00
4 TILT PISTON SUB ASSY 62X-43810-01-00
5 O-RING 62X-43861-00-00
6 O-RING 62X-43862-00-00
7 O-RING 93210-29375-00
8 RING, BACK UP 62X-43871-00-00
9 O-RING 93210-44383-00
10 O-RING 93210-48214-00
11 PISTON, TRIM 62X-4388A-00-00
12 CYLINDER, SHOCK ABSORBER 62X-22471-00-00
13 CIRCLIP 99009-35500-00
14 PISTON, FREE 62X-43814-00-00
15 SEAL, RELIEF VALVE 6H1-4384G-11-00
16 RING, SNAP 61A-43875-00-00
17 PLATE STOPPER 62X-43899-00-00
18 BALL 93503-16003-00
19 SPRING 62X-4384H-00-00
20 PLATE, VALVE 1 1UF-22434-00-00
21 RING, SNAP 62X-43875-00-00
22 PIN, SPRING 91690-40010-00
23 O-RING 93210-06519-00
24 O-RING 62X-43864-00-00
25 O-RING 93210-29375-00
26 BOLT, SOCKET 62X-43888-00-00
27 HOUSING, TRIM & TILT SUB ASSY 62X-4380L-00-00
28 PLATE, RESERVOIR 62X-4385M-00-00
29 BOLT 97095-06016-00
30 WASHER, SPRING 92995-06100-00
31 O-RING 62X-43865-00-00
32 O-RING 62X-43866-00-00
33 BOLT, SOCKET 62X-43878-00-00
34 FILTER 2 6H1-43817-01-00
35 SPRING, SEAL 6H1-4385H-00-00
36 CONNECTOR, SHAFT 6H1-43831-10-00
37 BOLT 91318-04025-00
37 BOLT 91318-04025-00
38 VALVE SUB ASSEMBLY 6T4-43802-02-00
39 O-RING 6H1-43866-00-00
40 O-RING 6H1-43867-00-00
41 O-RING 93210-09350-00
42 PISTON, SHUTTLE 62X-43841-00-00
43 PLUG, RESERVOIR 6H1-43829-00-00
44 GEAR PUMP ASSY 62X-43830-00-00
45 O-RING 93210-06519-00
46 SEAL, MAIN VALVE 6H1-4384F-10-00
47 PIN, VALVE SUPPORT 6H1-43844-10-00
48 SPRING, DOWN RELIEF 6H1-43856-10-00
49 FILTER 1 6H1-43816-00-00
50 O-RING 6H1-43896-00-00
51 SEAL, RELIEF VALVE 6H1-4384G-11-00
52 SPRING, UP RELIEF 6H1-43855-11-00
53 SEAT, RELIEF VALVE 6H1-43895-11-00
54 CAP, RELIEF VALVE 62X-4382L-00-00
55 SCREW, WITH WASHER 97607-05210-00
56 CLIP 90647-11032-00
57 HOSE 62X-4383A-00-00
58 MANUAL VALVE SUB-ASSY 62X-43860-00-00
59 BALL 93505-32038-00
60 O-RING 93210-18322-00
61 RING, SNAP 6H1-43875-00-00
62 SPRING, SEAL 61A-4385H-00-00
63 PIN, DOWEL 93605-10108-00
64 O-RING 93210-06632-00
65 O-RING 93210-07540-00
66 RING, SNAP 6T4-43876-00-00
67 PIN, VALVE SUPPORT 6T4-43849-00-00
68 MOTOR ASSEMBLY 62X-43880-00-00
69 ARMATURE ASSY 62X-43805-00-00
70 STATOR ASSEMBLY 62X-43804-00-00
71 BRUSH 1 62X-43891-00-00
72 BRUSH 2 62X-43892-00-00
73 CIRCUIT BREAKER COMP 62X-82181-00-00
74 PLATE, BRUSH HOLDER 62X-4380F-00-00
75 WIRE SUB ASSY 62X-43807-00-00
76 SPRING, BRUSH 62X-4386K-00-00
77 SCREW, PAN HEAD 97885-05020-00
78 SCREW, PAN HEAD 98517-04012-00
79 FRAME, END 62X-43881-00-00
80 METAL 62X-4380H-00-00
81 OIL SEAL 93102-08414-00
82 WASHER, PLATE 90201-083J8-00
83 O-RING 93210-50582-00

REPAIR KIT 1

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Below is the parts list for Yamaha 1997 C40TLRV REPAIR KIT 1:

Yamaha 1997 C40TLRV REPAIR KIT 1 Diagram
Position No. Part Name OEM Number
1 POWER HEAD GASKET KIT 63D-W0001-00-00
2 GASKET, CYLINDER HEAD 1 63D-11181-A1-00
3 GASKET, HEAD COVER 1 63D-11193-A0-00
4 GASKET 90430-14115-00
5 GASKET, COVER 61A-12414-A0-00
6 GASKET, EXHAUST INNER COVER 6H4-41112-A0-00
7 GASKET, EXHAUST COVER 6H4-41114-A0-00
8 GASKET, OIL SEAL HOUSING 6H4-15369-A1-00
9 OIL SEAL 93101-16M36-00
10 OIL SEAL 93102-25M28-00
11 O-RING 93210-57M09-00
12 GASKET, VALVE SEAT 6H4-13621-A1-00
13 GASKET 6H4-14198-01-00
14 SEAL 6H3-14457-01-00
15 GASKET, FLOAT CHAMBER 6H4-14984-00-00
16 O-RING 93210-32738-00
17 GASKET, FUEL PUMP 1 650-24431-A0-00
18 GASKET, UPPER CASING 6H4-45113-A0-00
19 CARBURETOR REPAIR KIT 6H4-W0093-03-00
20 GASKET 6H4-14198-01-00
21 CAP 676-14966-00-00
22 NEEDLE VALVE ASSY 6H4-14590-00-00
23 CLIP 663-14159-00-00
24 PIN, FLOAT 676-14186-00-00
25 FLOAT 6H4-14985-01-00
26 PIN, FLOAT ARM 6H4-14548-00-00
27 GASKET, FLOAT CHAMBER 6H4-14984-00-00
28 SCREW, WITH WASHER 97980-04114-00
29 O-RING 93210-04230-00
30 O-RING 6H4-14147-00-00
31 SCREW, PILOT 692-14923-00-00

REPAIR KIT 2

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Below is the parts list for Yamaha 1997 C40TLRV REPAIR KIT 2:

Yamaha 1997 C40TLRV REPAIR KIT 2 Diagram
Position No. Part Name OEM Number
1 LOWER UNIT GASKET KIT 63D-W0001-20-00
2 GASKET, UPPER CASING 63D-45114-A0-00
3 GASKET, EXHAUST MANIFOLD 6H4-41134-A0-00
4 SEAL 6H3-45127-00-00
5 GASKET, MUFFLER 63D-45123-00-00
6 GASKET 90430-08020-00
7 O-RING 93210-33MG4-00
8 OIL SEAL 93106-09014-00
9 O-RING 93210-59MG7-00
10 GASKET, WATER PUMP 63D-44316-00-00
11 O-RING 93210-48MG8-00
12 OIL SEAL 93101-25M57-00
13 O-RING 93210-69MG6-00
14 OIL SEAL 93101-22067-00
15 O-RING 93210-74MG5-00
16 WATER PUMP REPAIR KIT 63D-W0078-01-00
17 INSERT, CARTRIDGE 63D-44322-00-00
18 IMPELLER 6H3-44352-00-00
19 COVER, WATER PUMP HOUSING 63D-44312-00-00
20 OUTER PLATE, CARTRIDGE 63D-44323-00-00
21 O-RING 93210-59MG7-00
22 GASKET, WATER PUMP 63D-44316-00-00
23 BOLT, WITH WASHER 90119-08M15-00
24 DAMPER, WATER SEAL 2 663-44366-00-00
25 KEY, WOODRUFF 90280-03024-00
26 CHROME PUMP KIT 63D-W0078-0A-00
27 INSERT, CARTRIDGE 63D-44322-40-00
28 OUTER PLATE, CARTRIDGE 63D-44323-40-00

STARTING MOTOR

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Below is the parts list for Yamaha 1997 C40TLRV STARTING MOTOR:

Yamaha 1997 C40TLRV STARTING MOTOR Diagram
Position No. Part Name OEM Number
1 STARTING MOTOR ASSY 6F5-81800-11-00
2 PINION STOPPER SET 689-81857-11-00
3 GEAR ASSY, STARTING MOTOR 689-81807-12-00
4 FRONT BRACKET ASSY 6F5-81830-11-00
5 METAL, FRONT 689-81831-00-00
6 O-RING 689-81847-11-00
7 WASHER KIT 689-81809-11-00
8 ARMATURE ASSY 689-81850-12-00
9 STATOR ASSY 689-81810-11-00
10 BRUSH 1 689-81811-11-00
11 BRUSH HOLDER ASSY 689-81840-11-00
12 BRUSH 2 689-81812-11-00
13 SPRING, BRUSH 689-81813-10-00
14 REAR BRACKET ASSEMBLY 689-81820-11-00
15 BOLT 689-81826-10-00
16 BOLT, WITH WASHER 97513-08230-00
17 PULLEY, STARTER 6J8-15723-E1-00
18 GASKET, HOLE COVER 6J8-81365-A0-00
19 BOLT, WITH WASHER 97513-08214-00
20 COVER, FLYWHEEL 6H4-81337-01-00
21 COLLAR 90387-06M65-00
22 SCREW, WITH WASHER 90159-06M21-00
23 SCREW, WITH WASHER 90159-06M22-00
24 BOLT, WITH WASHER 97513-08216-00

STEERING GUIDE ATTACHMENT

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Below is the parts list for Yamaha 1997 C40TLRV STEERING GUIDE ATTACHMENT:

Yamaha 1997 C40TLRV STEERING GUIDE ATTACHMENT Diagram
Position No. Part Name OEM Number
1 STEERING GUIDE ATTACHMENT KIT 63D-61350-00-00
2 ROD, STEERING LINK 63D-61351-00-00
3 WASHER, PLATE 90201-10M20-00
4 NUT, SELF-LOCKING 90185-09M01-00
5 NUT 90170-09M03-00
6 COLLAR 90387-10M42-00
7 BOLT 90101-09M01-00
8 WASHER, PLATE 90201-10M63-00
9 CAP, CLAMP BRACKET 6E5-43145-00-00
10 O-RING 93210-16275-00

TOP COWLING

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Below is the parts list for Yamaha 1997 C40TLRV TOP COWLING:

Yamaha 1997 C40TLRV TOP COWLING Diagram
Position No. Part Name OEM Number
1 TOP COWLING ASSEMBLY 6H4-42610-32-4D
2 SEAL 6H4-42615-00-00
3 SEAL, RUBBER 1 6H4-15761-00-00
4 HOOK 6H4-42651-00-00
5 RIVET 90266-04M01-00
6 HOOK 6H4-42652-00-00
7 MOLDING, AIR DUCT 6H4-42613-10-4D
7 MOLDING, AIR DUCT 6H4-42613-11-4D
8 BOLT, WITH WASHER 90119-06M99-00
9 GRAPHIC, FRONT 63D-42677-10-00
10 GRAPHIC, REAR 63D-42678-10-00
11 GRAPHIC SET 6H4-W0070-43-00
12 MARK, COWLING (YAMAHA) 6H5-42681-10-00
13 MARK, COWLING (YAMAHA) 6H5-42682-10-00
14 MARK, COWLING (YAMAHA) 63D-42683-10-00

UPPER CASING

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Below is the parts list for Yamaha 1997 C40TLRV UPPER CASING:

Yamaha 1997 C40TLRV UPPER CASING Diagram
Position No. Part Name OEM Number
1 CASING, UPPER 63D-45111-11-4D
2 BOLT 97095-06012-00
3 WASHER, SPRING 92995-06100-00
4 CAP 63D-45155-00-00
5 BOLT 97095-08045-00
6 WASHER, SPRING 92990-08100-00
7 PIN, DOWEL 93606-12019-00
8 BOLT, WITH WASHER 90119-08M83-00
9 GUIDE, EXHAUST 63D-41137-01-5B
10 GASKET, UPPER CASING 63D-45114-A0-00
11 MANIFOLD, EXT 1 6H4-41131-01-5B
12 MUFFLER 1 63D-14711-11-5B
13 GASKET, MUFFLER 63D-45123-00-00
14 BOLT 97095-08030-00
15 WASHER, PLATE 92990-08600-00
16 BOLT 97095-08030-00
17 WASHER, PLATE 92990-08600-00
18 BOLT, WITH WASHER 90119-08M79-00
19 SEAL 6H3-45127-00-00
20 GASKET, UPPER CASING 6H4-45113-A0-00
21 PIN, DOWEL 93606-12019-00
22 BOLT 97095-08045-00
23 WASHER, SPRING 92990-08100-00
24 GASKET, EXHAUST MANIFOLD 6H4-41134-A0-00

For Yamaha Outboard Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:


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