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Mercury 90 EFI (4-STROKE) (1B172291 THRU 1B366822) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 90 EFI (4-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 90 EFI (4-STROKE) Accessories:

Mercury 90 EFI (4-STROKE) Accessories Diagram
Position No. Part Name OEM Number Supersedes
0 HOSE ASSEMBLY, Fuel Comment: (ORIGINAL EQUIPMENT 32-858610A31 32-858610A10, 32-16789A18 (ORIGINAL EQUIPMENT
0 TACHOMETER, (0-8000 RPM) Black Face, Blue Graduation, Black Bezel Comment: (FLAGSHIP)(0-7000 RPM) 79-895283A06 79-859675A 1 (FLAGSHIP)(0-7000 RPM)
0 GAUGE KIT, Water Pressure (2-30 PSI) Black Face, Blue Graduation, Black Bezel Comment: (FLAGSHIP) 79-895288A03 79-859688A 1 (FLAGSHIP)
0 ADAPTOR 22-86306A01
0 SENDER KIT, Power Trim 821400A2
0 ATTACHING KIT, Steering Comment: (SINGLE) 92876A8
0 EXTENSION KIT, Dual Engine Comment: (DUAL) 92876A9

Bottom Cowl

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Below is the parts list for Mercury 90 EFI (4-STROKE) Bottom Cowl:

Mercury 90 EFI (4-STROKE) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL ASSEMBLY (Port) 100-878587A1
2 BOTTOM COWL ASSEMBLY (Starboard) 100-8M0113913
3 SEAL, Cowl (41.00 Inches) 8M0109217 8M0043272, 825318 1
4 INSERT 878547T
5 SCREW, (M6 x 40) 10-82130040
6 RETAINER 831209
7 BOOT, Idle Exhaust 858742
8 GROMMET 8M0039078 859251
9 FITTING 22-827948
10 WASHER 12-855576
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 HOSE, (32.00 Inches) 32-881535
13 HOSE, (57.00 Inches Bulk) (Cut to 5 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
14 TUBING, (36.00 Inches Bulk) (Cut to 21 Inches) 32-9912688
15 TEE 22-817518
16 SCREW, (M6 x 20) 10-82130020
17 GROMMET 25-889724 858741 1, 858741 2
18 SWITCH ASSEMBLY 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40
19 HANDLE KIT 889740A02 821253F 1, 821253F 2, 821253F 4
20 SCREW, (M6 x 16) 10-1993716
21 BUSHING 23-33589
22 O-RING, (.614 x .070) 25-48462
23 PAWL 8219423
24 WASHER, (.281 x .734 x .063) 12-69057
25 PLUG, Male 13541
26 FITTING, Reducer 22-898029

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury 90 EFI (4-STROKE) Crankshaft, Pistons and Connecting Rods:

Mercury 90 EFI (4-STROKE) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT 2406-8M0103181 2406-880894T01
2 SEAL, Oil 26-804099003
3 SEAL, Oil 26-804100003
4 BEARING Comment: (Green) 31-804101T
4 BEARING Comment: (Blue) 31-804101T10
4 BEARING Comment: (Red) 31-804101T20
5 BEARING Comment: (Yellow) 31-804102T
5 BEARING Comment: (Green) 31-804102T10
5 BEARING Comment: (Blue) 31-804102T20
5 BEARING Comment: (Red) 31-804102T30
6 BEARING Comment: (Green) 31-804103T
6 BEARING Comment: (Blue) 31-804103T10
6 BEARING Comment: (Red) 31-804103T20
7 PISTON ASSEMBLY Comment: (Standard) 2715-880895T02 2715-804104T 1 (Standard)
7 PISTON ASSEMBLY Comment: (.25mm O/S) 2715-880895T03 2715-804104T10 (.25mm O/S)
8 BOLT 10-804105
9 BEARING Comment: (Yellow) 31-804106T01 31-804106T (Yellow)
9 BEARING Comment: (Green) 31-804106T11 31-804106T10 (Green)
9 BEARING Comment: (Blue) 31-804106T21 31-804106T20 (Blue)
9 BEARING Comment: (Red) 31-804106T31 31-804106T30 (Red)
10 RING SET, Piston Comment: (Standard) 39-880897T02 39-880897T 1 (Standard)
10 RING SET, Piston Comment: (.25mm Oversize) 39-880898T02 39-880898T 1 (.25mm Oversize)
11 KEY 28-804153
12 KEY 28-8261001
- GASKET SET, Powerhead 27-858732A03
- POWERHEAD ASSEMBLY 8M0094898

Cylinder Block and Crankcase

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Below is the parts list for Mercury 90 EFI (4-STROKE) Cylinder Block and Crankcase:

Mercury 90 EFI (4-STROKE) Cylinder Block and Crankcase Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY Comment: SN# 1B226999 & Below 892-881422T04 892-881422A03 SN# 1B226999 & Below
1 CYLINDER BLOCK ASSEMBLY Comment: SN# 1B227000 & Up 892-881422T04 892-881422A03 SN# 1B227000 & Up
2 PIN, Dowel 17-82364M
3 BOLT, (M10 x 135) 10-804072
4 BOLT, (M8 x 55) 10-8M0101617
5 LIFTING EYE 804073
6 BOLT, (M6 x 20) 10-8257021
7 PLATE, Valve 804149
8 PLUG, (M14 x 12) 19-825953
9 GASKET 27-81990M
10 FILTER, Oil 35-8M0162830
11 BOLT 10-804097
12 GASKET, Cylinder Block 27-858732002 27-858732 1
13 CAP, Rubber 881600
14 COVER, Exhaust-Outer 881424T02 881424T, 881424T01
15 GASKET Comment: SN# 1B226999 & Below 27-804076003 27-804076, 27-804076001 SN# 1B226999 & Below
15 GASKET Comment: SN# 1B227000 & Up 27-804076003 27-804076, 27-804076001 SN# 1B227000 & Up
16 BOLT, (M6 x 30) 10-881427
17 ANODE 11761001
18 SCREW 10-82532M
19 SCREW 10-881425
20 GASKET 27-881426
21 TIE STRAP, (4.00 Inches) 56762
22 COVER 887847
23 GROMMET 25-804086
24 ANODE 804079001 804079
25 BOLT, (M8 x 40) 10-881431
26 BOLT, (M6 x 20) 10-84058M
27 WASHER 12-82214M
28 COVER Comment: SN# 1B226999 & Below 804083001 804083 SN# 1B226999 & Below
28 COVER Comment: SN# 1B227000 & Up 804083001 804083 SN# 1B227000 & Up
29 GASKET 27-804084
30 SPRING 24-804081
31 VALVE, Pressure Control 804080001 804080
32 GROMMET 25-804082
33 BOLT, (M6 x 16) 10-881428
34 HOSE 32-804088
35 CLIP 54-804089
36 TIE STRAP, (4.00 Inches) 56762
37 STUD 16-8587331
38 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
39 NUT, (M10) 11-40140
40 SCREW, (M8 x 35) 10-81893435
41 CLAMP 54-881353001
- GASKET SET, Powerhead 27-858732A03
- POWERHEAD ASSEMBLY 8M0094898
- CYLINDER HEAD ASSEMBLY Comment: (75/80/90) 881310T07 881310A03 (75/80/90)
- CYLINDER HEAD ASSEMBLY Comment: (100) 881310T10 881310A06 (100)

Cylinder Head

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Below is the parts list for Mercury 90 EFI (4-STROKE) Cylinder Head:

Mercury 90 EFI (4-STROKE) Cylinder Head Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER HEAD ASSEMBLY 881310T04
2 PIN, Guide 17-804110
3 PLUG 19-804111
4 BOLT, (M7 x 48) 10-804112
5 PIN, Dowel 17-804113
6 BOLT AND WASHER 10-804114001
7 BOLT, (M10 x 145) 10-881311 10-804117
8 COLLAR 23-8M0070515 23-804116
9 GASKET 27-8041151
10 BOLT, (M8 x 55) 10-881312
11 COVER Comment: (Use with Design I Anode) 887847
12 COVER/ANODE KIT Comment: (Use with Design II Anode) 97-804085A01
13 ANODE Comment: (Design I) 804079001 804079 (Design I)
14 COVER/ANODE KIT (Included With Reference #12) Comment: (Design II) 97-804085A01
15 GROMMET (Included With Reference #12) 25-804086
16 BOLT, (M6 x 20) Comment: (Use with Design I Anode) 10-8524741
17 BOLT (Included With Reference #12) Comment: (Use with Design II Anode) 10-84830M
18 GASKET (Included With Reference #12) Comment: (Use with Design II Anode) 27-95610
19 SCREW, (M6 x 25 MM) 10-8248326
20 COVER ASSEMBLY, Cylinder Head 881313T02
21 COVER, Breather 804119
22 SCREW, (M4 x 8) 10-804120
23 GASKET 27-804123001
24 GROMMET 25-855690
25 BOLT, (M6 x 30) 10-858530 10-879194068
26 PLUG ASSEMBLY, Oil 859578A1
27 O-RING, (.921 x .139) 25-8M0204673
28 COVER 858752001 858752
29 SCREW, (M6 x 16) 10-1993716
30 BOLT, (M8 x 40) 10-881431
31 SPARK PLUG, (NGK-LFR5A-11) 33-859495Q 33-859495, 33-852868152, 33-878398, 33-887856
32 THERMOSTAT, 60°C (140°F) Comment: (75/80/90) 8556761
32 THERMOSTAT Comment: (100) 855676004
33 THERMOSTAT COVER 8041271
- GASKET SET, Powerhead 27-858732A03
- POWERHEAD ASSEMBLY 8M0094898
- CYLINDER HEAD ASSEMBLY Comment: (75/80/90) 881310T07 881310A03 (75/80/90)
- CYLINDER HEAD ASSEMBLY Comment: (100) 881310T10 881310A06 (100)

Driveshaft Housing

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Below is the parts list for Mercury 90 EFI (4-STROKE) Driveshaft Housing:

Mercury 90 EFI (4-STROKE) Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft 1507-858576T2
2 STUD, (M10 x 100) Comment: (Long) 16-903501
2 STUD, (M10 x 227) Comment: (X-Long) 16-9035015
3 STUD, (M10 x 63) Comment: (Long) 16-9035012
3 STUD, (M10 x 190) Comment: (X-Long) 16-8M0034462 16-90350 16 (X-Long)
4 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
5 NUT, (M10) 11-40140
6 PICKUP ASSEMBLY, Speedometer 22-85822A15
7 CONNECTOR, 90 Degree - With Vibraseal 22-433351
8 CONNECTOR, Straight 22-85822T
9 MOUNT 44343T1
10 BOLT, (M12 x 154) 10-898835001 10-42973
11 WASHER, (.875 Inch Outside Diameter) 12-30119
12 NUT, (M12) 11-8M0204662
13 CABLE ASSEMBLY, Ground, To Swivel Bracket 88238A10
14 SCREW, (.250-20 x .500) Stainless Steel 10-41508
15 CLAMP 858916T
16 SCREW, (M8 x 25 MM) 10-889833025
17 CAP 8M0142713
18 BUSHING 23-859550
19 PIN, Alignment 17-24873
20 FITTING 22-855622
21 SPACER KIT Comment: (X-Long) 12092A3
22 PIN, Dowel - With Hole (.375 x .625) Comment: (X-Long) 17-8M0084244 17-43043 (X-Long)
22 PIN, Dowel - Without Hole (.375 x .625) Comment: (X-Long) 17-43044
23 SPACER Comment: (X-Long) 23-813745 23-43041 (X-Long)
24 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Electrical Components, Engine Wiring Harness

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Below is the parts list for Mercury 90 EFI (4-STROKE) Electrical Components, Engine Wiring Harness:

Mercury 90 EFI (4-STROKE) Electrical Components, Engine Wiring Harness Diagram
Position No. Part Name OEM Number Supersedes
1 HARNESS ASSEMBLY, Engine Comment: (75/90) 84-881364T03
1 HARNESS ASSEMBLY, Engine Comment: (80/100) 84-881364A07
2 FUSE, 20 Ampere 88-832969T20 88-832969 20
3 FUSE, 30 Ampere 88-8M0057159 88-804291 10
4 COVER, Fuse (Yellow) 891824010
5 COVER, Fuse (Green) 891824020
6 CLAMP 54-881530002
7 BOLT, (M6 x 20) 10-804604
8 BOLT, (M6 x 20) 10-804604
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 PLATE 8M0059045 888239003
11 BOLT, (M6 x 12) 10-804602
12 BRACKET 8M0059044 881542007
13 BOLT 10-84368M
14 WASHER 12-82214M
15 PLATE 8M0059047 888239005
16 BOLT, (M6 x 12) 10-804602
17 PLATE 8M0059046 888239004
18 BOLT, (M6 x 12) 10-804602
19 COVER 888326001
20 EXTENSION Comment: (80/100) 15976M
- POWERHEAD ASSEMBLY 8M0094898

Electrical Components, Ignition Coil and ECU Mounting

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Below is the parts list for Mercury 90 EFI (4-STROKE) Electrical Components, Ignition Coil and ECU Mounting:

Mercury 90 EFI (4-STROKE) Electrical Components, Ignition Coil and ECU Mounting Diagram
Position No. Part Name OEM Number Supersedes
1 COIL ASSEMBLY, Ignition 339-880892001
2 BOLT, (M6 x 25) 10-853536
3 CABLE SET, Hi Tension 84-804272A1
4 NOT SOLD SEPARATE, High Tension Lead NSS
5 NOT SOLD SEPARATE, High Tension Lead NSS
6 NOT SOLD SEPARATE, High Tension Lead NSS
7 CLAMP 54-804277
8 CLAMP 54-804276
9 CLAMP 54-804276
10 CLAMP 54-804277
11 PLATE 888239002
12 CLAMP 54-888588001
13 CLAMP 54-888588002
14 GROMMET 25-804082001
15 BOLT 10-84368M
16 WASHER 12-82214M
17 ECU, Engine Control Unit Comment: (75) 880891T03
17 ECU, Engine Control Unit Comment: (80 EU) 880891T16
17 ECU, Engine Control Unit Comment: (90) SN# 1B226999 & Below 8M0121259
17 ECU, Engine Control Unit Comment: (90) SN# 1B227000 & Up 8M0121259
17 ECU, Engine Control Unit Comment: (100 EU) 880891T17
18 GROMMET 25-881304 25-93114M
19 COLLAR 23-804344003 23-82851M
20 BOLT, (M6 x 28) 10-804270
21 RECTIFIER/REGULATOR ASSEMBLY 881346T
22 BOLT, (M6 x 20) 10-804604
23 BOLT, (M6 x 25) 10-853536

Electrical Components, Relay Mounting

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Below is the parts list for Mercury 90 EFI (4-STROKE) Electrical Components, Relay Mounting:

Mercury 90 EFI (4-STROKE) Electrical Components, Relay Mounting Diagram
Position No. Part Name OEM Number Supersedes
1 COVER/BRACKET KIT Comment: SN# 1B226999 & Below 881363A02 881363A01 SN# 1B226999 & Below
1 COVER/BRACKET KIT Comment: SN# 1B227000 & Up 881363A02 881363A01 SN# 1B227000 & Up
2 NOT SOLD SEPARATE, Bracket Comment: SN# 1B226999 & Below NSS
2 BRACKET Comment: SN# 1B227000 & Up 881359002 881359001 SN# 1B227000 & Up
3 RELAY ASSEMBLY 881350T01
4 SCREW 10-881351
5 PULLER, Fuse 804289
6 BOLT, (M6 x 28) 10-804270
7 GROMMET 25-881304 25-93114M
8 CLAMP 54-881361
9 GROMMET 25-881304 25-93114M
10 BUSHING Comment: SN# 1B226999 & Below 23-804344003 23-82851M SN# 1B226999 & Below
10 COLLAR Comment: SN# 1B227000 & Up 23-804344003 23-82851M SN# 1B227000 & Up
11 CLAMP 54-881360
12 RELAY 881352T
13 SCREW, (M6 x 10) 10-84088M
14 LOCKWASHER 13-82212M
15 WASHER 12-82214M
16 BOOT 85-804284001 85-804284
17 CLAMP 54-881353
18 SCREW 10-8813511
19 RELAY ASSEMBLY 881356001
20 SCREW, (M6 x 10) 10-84088M
21 LOCKWASHER 13-82212M
22 WASHER 12-82214M
23 BOOT 85-826574
24 BOLT, (M6 x 20) 10-8257021
25 WIRE, Lead 84-881357001
26 HARNESS ASSEMBLY Comment: SN# 1B226999 & Below 84-858740T4
26 HARNESS ASSEMBLY, Remote Adaptor (16.00 Inches) 10 Pin Female to 14 Pin Female Comment: SN# 1B227000 & Up 84-858740T06
27 TACH MODULE 8M0026570 17461A10
28 GROMMET 25-881304001
29 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
30 DECAL, Warning, High Voltage 37-8272822
31 DECAL, Caution-Start in Gear Comment: (Start In Gear) 37-881865 37-825064 (Start In Gear)
32 CABLE ASSEMBLY, Positive - Battery 84-88439A33
33 CABLE ASSEMBLY, Negative - Battery 84-88439A10
34 NUT, (M8) Stainless Steel 11-401388
35 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
36 HARNESS ASSEMBLY 84-858723T1
37 HARNESS ASSEMBLY 84-858914T1
38 CONNECTOR 859249T1
39 CAP ASSEMBLY, Connector - 2 Way 897543A01
40 SCREW, (M6 x 16) 10-8248324
41 CLAMP 54-881530013
42 COLLAR 23-852473
43 SCREW 10-881351
44 CLAMP 54-881530014
45 BRACKET 804260001
46 GROMMET 25-97687M
47 BOLT 10-84368M
48 WASHER 12-82214M

Exhaust Plate

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Below is the parts list for Mercury 90 EFI (4-STROKE) Exhaust Plate:

Mercury 90 EFI (4-STROKE) Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 ADAPTOR PLATE ASSEMBLY 897580A05 888830T02
2 PIN, Dowel 17-23784
3 FITTING 22-897501
4 CHECK VALVE ASSEMBLY, Drain 21-817519A2
5 GROMMET 25-19565002
6 GASKET 27-8585831
7 SUMP, Oil 858572T01 858572T
8 TUBE ASSEMBLY, Exhaust 858584A1
9 O-RING 25-881295
10 GROMMET 25-89417004
11 TUBE, Water Comment: (LONG) 32-8M0026130 32-858575006, 32-858575 4 (LONG)
11 TUBE, Water Comment: (X-LONG) 32-8M0026129 32-858575005, 32-858575 3 (X-LONG)
12 SEAL (UPPER) 814080001 814080
13 TUBE, Oil Pick Up 858571T
14 O-RING 25-859082
15 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
16 SCREW, (M6 x 30) 10-8M0214957
17 SEAL 8M0039073 858573
18 PLUG, Drain 8288181
19 GASKET 27-8M0204692
20 SCREW, (M6 x 60) 10-82483213
21 DIPSTICK 8596021
22 SCREW, (M8 x 50) 10-898442
23 PLUG 22-479452
24 PLUG, (.500-14) 22-889567
25 BUSHING 23-27132
26 SHIFT SHAFT 888835A1
27 SHIFT LINK 888840
28 ROLLER 888917
29 BUSHING 23-891658
30 SHIFT DETENT ASSEMBLY 888823001
31 PIN, Hair 18-82053M
32 WASHER 12-888832
33 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
34 COTTER PIN 18-26953
35 HOSE, Fuel Vent (28.00 Inches) 32-897730
36 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
37 STRAP, Retaining 898006

Flywheel

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Below is the parts list for Mercury 90 EFI (4-STROKE) Flywheel:

Mercury 90 EFI (4-STROKE) Flywheel Diagram
Position No. Part Name OEM Number Supersedes
1 COVER, Flywheel 881343T02
2 GROMMET 25-888304
3 GROMMET 25-855690
4 NUT/WASHER KIT, Hex (36 mm) 11-804265A1
5 WASHER, Plate 12-8042641
6 FLYWHEEL ASSEMBLY 280-881335T01
- STATOR KIT 398-881336A04
7 COIL, Pulser 881337001
8 STATOR ASSEMBLY 398-881336A03
9 SCREW, (M6 x 28) 10-881338
10 SCREW AND WASHER 10-881339001
11 CLAMP 54-881340
12 ROTOR 881341
13 PIN, Dowel 17-825010
14 BOLT, (M6 x 30) 10-804603
15 PLATE, Timing 804266001 804266
16 SCREW 10-804267
17 NOT SOLD SEPARATE, Decal-Warning-Neutral NSS
18 NOT SOLD SEPARATE, Decal-Waring-Sprinning Flywheel NSS
19 NOT SOLD SEPARATE, Decal-Servicing Referral NSS
20 NOT SOLD SEPARATE, Decal-Servicing Referral NSS
21 NOT SOLD SEPARATE, Decal-Engine Oil/Valve NSS
22 NOT SOLD SEPARATE, Decal-Emergency Starting NSS
- POWERHEAD ASSEMBLY 8M0094898

Fuel Hose Routings

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Below is the parts list for Mercury 90 EFI (4-STROKE) Fuel Hose Routings:

Mercury 90 EFI (4-STROKE) Fuel Hose Routings Diagram
Position No. Part Name OEM Number Supersedes
1 BOLT AND WASHER 10-852776018
2 TIE STRAP, (4.00 Inches) 56762
3 CLAMP 54-881530005
4 TUBING 32-804162005
5 CLAMP 56762
6 TUBING Comment: SN# 1B226999 & Below 32-804162002
6 TUBING Comment: SN# 1B227000 & Up 32-804162018
7 CANNISTER ASSEMBLY 896354
8 HOLDER 881542004
9 BOLT 10-826957M 10-91725M
10 WASHER 12-82214M
11 BRACKET 881542005
12 GROMMET 25-804304
13 COLLAR 23-811078M
14 BOLT, (M6 x 28) 10-804270
15 TIE STRAP, (4.00 Inches) 56762
16 TUBING 32-804162003
17 CLAMP 54-8M0059039 54-881530007
18 SCREW, (M6 x 10) 10-84088M
19 WASHER 12-82214M
20 FILTER, Fuel 35-888279001
21 BRACKET 8M0059043 881542003
22 BOLT 10-91772M
23 WASHER 12-82214M

Fuel Pump

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Below is the parts list for Mercury 90 EFI (4-STROKE) Fuel Pump:

Mercury 90 EFI (4-STROKE) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Fuel 8M0091468 880890A02
2 NOT SOLD SEPARATE, Body NSS
3 SPRING 24-881544
4 PLUNGER 881545001
5 SPRING 24-881546
6 DIAPHRAGM 881547
7 PIN 17-881548
8 NOT SOLD SEPARATE, Body NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 NOT SOLD SEPARATE, Body NSS
11 SCREW 10-881550
12 NUT 11-881333
13 O-RING 25-8M0050719 25-804255
14 TIE STRAP, (4.00 Inches) 56762
15 BOLT, (M6 x 30) 10-804256
16 TUBING 32-881543001
17 BRACKET 881542006
18 BOLT, (M6 x 16) 10-811188T 10-811188M, 10-852776 8
19 NUT 11-82382M
20 FILTER ASSEMBLY 35-881538T02 35-881538T 1
21 ELEMENT 35-8M0168897
22 O-RING 25-826966T 25-826966M
23 FLOAT 881541
24 CUP 881539
25 TIE STRAP, (4.00 Inches) 56762
26 TUBING, (.312) (70.00 Inches Bulk) (Cut to 55 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
27 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28 CONNECTOR 22-822769
29 NOT SOLD SEPARATE, Cap NSS
30 CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) 32-828547T1
- GASKET SET, Powerhead 27-858732A03
- CYLINDER HEAD ASSEMBLY Comment: (75/80/90) 881310T07 881310A03 (75/80/90)
- CYLINDER HEAD ASSEMBLY Comment: (100) 881310T10 881310A06 (100)

Gear Housing(Driveshaft)(2.33:1 Gear Ratio)

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Below is the parts list for Mercury 90 EFI (4-STROKE) Gear Housing(Driveshaft)(2.33:1 Gear Ratio):

Mercury 90 EFI (4-STROKE) Gear Housing(Driveshaft)(2.33:1 Gear Ratio) Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: (Long) 1600-888845T03
0 GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: (X-Long) 1600-888845T04
1 GEAR HOUSING ASSEMBLY, Basic 1600-888845T
2 PIN, Dowel - With Hole (.375 x .625) (Front) 17-8M0084244 17-43043
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
5 SEAL 12-191833
6 PIN, Dowel - Without Hole (.375 x .625) (Rear) 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Needle Bearing NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 NOT SOLD SEPARATE, Pinion Gear (12 TEETH) Comment: (Part of 43-882813A3) NSS
16 NUT, (.625-18) 11-35921
17 BEARING ASSEMBLY, Tapered Roller 31-883047A1
18 SHIM SET 15-44492A1
19 DRIVESHAFT ASSEMBLY Comment: (Long) 45-858765T1
19 DRIVESHAFT ASSEMBLY Comment: (X-Long) 45-878575T1
20 SLEEVE/RING KIT 42461A1
21 NOT SOLD SEPARATE, Seal Ring NSS
22 COVER ASSEMBLY, Water Pump 43055A4
23 GASKET 27-430331
24 GASKET 27-8M0214931
25 SEAL, Oil (Lower) 26-43036
26 SEAL, Oil (Upper) 26-43035
27 GASKET 27-8172771
28 HOUSING KIT, Upper Water Pump 817275A2
29 FACEPLATE 8M0204709
30 SCREW, (M6 x 30) 10-82684430
31 SEAL 430232
32 KEY 28-8M0204723
33 IMPELLER 47-43026T2
34 SCREW, (M6 x 25) 10-82684425
35 FACE SEAL 26-861415 26-816575
36 SHIFT SHAFT ASSEMBLY Comment: (Long) 884563A00
36 SHIFT SHAFT ASSEMBLY Comment: (X-Long) 884565A00
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25) 10-82684425
42 BUSHING 23-891637
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump 46-8M0113799
- GEAR KIT, Forward And Pinion 28 Teeth 43-882813A3
- BEARING/SEAL KIT Comment: (Without Forward Bearing) 31-803496T2

Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio

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Below is the parts list for Mercury 90 EFI (4-STROKE) Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio:

Mercury 90 EFI (4-STROKE) Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: (Long) 1600-888845T03
0 GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: (X-Long) 1600-888845T04
1 GEAR HOUSING ASSEMBLY, Basic 1600-888845T
2 INSERT, Threaded 8227731
3 FOLLOWER ASSEMBLY, Cam 888807
4 CAM, Shift 8M4504018
5 ROD, Clutch Actuator 888806
6 PIN, Cross 17-8M0084243 17-78905
7 PIN, Spring Locator 17-8M0084245 17-78906
8 SPRING 24-79910
9 WASHER 12-78910
10 SHIM SET 15-44491A1
11 BEARING SET, Cup And Cone 31-30894A1
12 NOT SOLD SEPARATE, Cup NSS
13 GEAR KIT, Forward And Pinion 28 Teeth 43-882813A3
14 BEARING, Needle 31-30895T
15 RING, Retaining 53-856823
16 CLUTCH 52-888805T
17 PROPELLER SHAFT 44-8M0140444
18 SPRING 24-30893
19 GEAR, Reverse (28 Teeth) 43-889990T
20 CARRIER ASSEMBLY, Bearing 8M0168901
21 O-RING, (3.609 x .139) 25-8M0214974
22 BEARING, Needle 31-30956T
23 SEAL, Oil (INNER) 26-8M0205728
24 SEAL, Oil (OUTER) 26-8M0205729
25 BEARING, Roller 31-12578T
26 THRUST WASHER 12-12577
27 BEARING, Thrust 31-12576
28 STUD, (M8 x 48) 16-8M0034456 16-42917 2
29 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
30 NUT, (M8) 11-401378
31 NOT SOLD SEPARATE, Decal-Gear Housing Pinion Identification NSS
- NOT SHOWN, See Accessory Guide-Propellers-For Appropriate hardware (Thrust Washers/Nuts) NS
- REPAIR KIT, Clutch And Cam Follower 52-888805A00
- SEAL KIT, Gear Housing 26-43035A4
- BEARING/SEAL KIT Comment: (Without Forward Bearing) 31-803496T2

Intake

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Below is the parts list for Mercury 90 EFI (4-STROKE) Intake:

Mercury 90 EFI (4-STROKE) Intake Diagram
Position No. Part Name OEM Number Supersedes
- INTAKE ASSEMBLY, Complete 881440T03
1 MANIFOLD ASSEMBLY 880886T01
2 GASKET 27-881433001
3 GASKET 27-881433002
4 THROTTLE BODY ASSEMBLY 881441T05
5 SENSOR ASSEMBLY, Throttle 880884001
6 SCREW 10-881502001
7 O-RING 25-881504001
8 BOLT 10-881510001
9 CONTROL VALVE ASSEMBLY 880883T02
10 O-RING 25-881448001
11 SCREW 10-881449001
12 SENSOR ASSEMBLY 880885001
13 CLAMP 54-881530001
14 INJECTOR ASSEMBLY 880887T02
15 O-RING KIT 25-885183A02
16 FUEL RAIL 881518T01
17 BOLT 10-881532001

Intake Silencer

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Below is the parts list for Mercury 90 EFI (4-STROKE) Intake Silencer:

Mercury 90 EFI (4-STROKE) Intake Silencer Diagram
Position No. Part Name OEM Number Supersedes
1 SILENCER ASSEMBLY, Intake Comment: (75/80) 881436T02
1 SILENCER ASSEMBLY, Intake Comment: (90) 881436T01
1 SILENCER ASSEMBLY, Intake Comment: (100) 881436003
2 BOLT AND WASHER 10-881438003
3 BUSHING 23-887900
4 COLLAR 23-881332003
5 BELLOWS 896353
6 CLAMP 54-881530002
7 BREATHER PIPE 32-804162001
8 CLAMP 54-881530003
9 CLAMP 54-804163
10 BOLT 10-91772M
11 WASHER 12-82214M
12 CLAMP 54-881530004
13 BOLT 10-855810001
14 CLIP 54-804089
15 PIN 17-804160
16 BRACKET 8M0059040 881542001
17 BOLT 10-804124 10-84790M
18 WASHER 12-82214M
19 BRACKET 8M0059042 881542002
20 BOLT, (M6 x 20) 10-84058M
21 WASHER 12-82214M
22 BOLT AND WASHER 10-881438001
23 BOLT AND WASHER 10-881438002
24 BOLT 10-41893M
25 COLLAR 23-881332002
26 BOLT AND WASHER 10-881438002

Intake/Exhaust Valves

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Below is the parts list for Mercury 90 EFI (4-STROKE) Intake/Exhaust Valves:

Mercury 90 EFI (4-STROKE) Intake/Exhaust Valves Diagram
Position No. Part Name OEM Number Supersedes
1 VALVE, Intake 804128T
2 VALVE, Exhaust 804129T
3 SEAT 804130
4 SEAL 26-804136
5 SEAL 26-804137
6 SPRING, Valve 24-804131
7 RETAINER 804132
8 COTTER VALVE 28-804135
9 LIFTER, Valve 804138T
10 SHIM Comment: (2.350) 15-8046071
10 SHIM Comment: (2.375) 15-8046072
10 SHIM Comment: (2.400) 15-8046073
10 SHIM Comment: (2.425) 15-8046074
10 SHIM Comment: (2.450) 15-8046075
10 SHIM Comment: (2.475) 15-8046076
10 SHIM Comment: (2.500) 15-8046077
10 SHIM Comment: (2.525) 15-8046078
10 SHIM Comment: (2.550) 15-8046079
10 SHIM Comment: (2.575) 15-80460710
10 SHIM Comment: (2.600) 15-80460711
10 SHIM Comment: (2.625) 15-80460712
10 SHIM Comment: (2.650) 15-80460713
10 SHIM Comment: (2.675) 15-80460714
10 SHIM Comment: (2.700) 15-80460715
10 SHIM Comment: (2.725) 15-80460716
10 SHIM Comment: (2.750) 15-80460717
10 SHIM Comment: (2.775) 15-804608
10 SHIM Comment: (2.800) 15-80460810
10 SHIM Comment: (2.825) 15-80460820
10 SHIM Comment: (2.850) 15-80460830
10 PAD, Adjusting Comment: (2.875) 15-80460840
10 SHIM Comment: (2.900) 15-80460850
10 SHIM Comment: (2.925) 15-80460860
10 SHIM Comment: (2.950) 15-80460870
10 SHIM Comment: (2.975) 15-80460880
11 CAMSHAFT Comment: (75/80/90) 2407-804139T01
11 CAMSHAFT Comment: (100) 2407-804139002
12 PIN, Dowel 17-804141
13 CAMSHAFT 2407-8M0057172 2407-804140T
14 SEAL, Oil 26-804144001 26-804144
15 GEAR, Driven 43-804142T
16 BOLT, (M10 x 35) 10-804143001 10-804143
17 V BELT 57-804145
18 TENSIONER 804146
19 SPRING 24-804147
20 HOSE 32-804148
21 BOLT, (M10 x 45) 10-804150
22 NUT, (M40) 11-881314003 11-881314
23 GEAR, Drive 43-804151T01
- GASKET SET, Powerhead 27-858732A03
- POWERHEAD ASSEMBLY 8M0094898
- CYLINDER HEAD ASSEMBLY Comment: (75/80/90) 881310T07 881310A03 (75/80/90)
- CYLINDER HEAD ASSEMBLY Comment: (100) 881310T10 881310A06 (100)

Lube Chart

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Below is the parts list for Mercury 90 EFI (4-STROKE) Lube Chart:

Mercury 90 EFI (4-STROKE) Lube Chart Diagram
Position No. Part Name OEM Number Supersedes
- NO PARTS LIST NOPART

Oil Pump

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Below is the parts list for Mercury 90 EFI (4-STROKE) Oil Pump:

Mercury 90 EFI (4-STROKE) Oil Pump Diagram
Position No. Part Name OEM Number Supersedes
1 O-RING 25-62705001
2 PIN, Dowel 17-41275M
3 MOUNT 881900T03 881900T02, 881900T01, 881900T, 44344T 2
4 BOLT, (M12 x 175) 10-898487 10-42974
5 WASHER, Neoprene 12-32834
6 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
7 NUT, (M12) 11-896963 11-859129, 11-90099
8 SCREW, (M8 x 50) 10-898442
9 PUMP, Oil 858579T3
10 BOLT, (M6 x 45) 10-8M0052670 10-858719
11 SEAL 26-804349
12 BRACKET, Shift Link 896843T01
13 DRIVE SCREW 10-42975
14 SCREW, (M6 x 20) 10-82130020
15 LATCH, Control Cable 896844
16 CUP, Barrel Retainer, Barrel Retainer (Small) 824015
17 SWITCH 87-879996A2
18 SCREW, (M3 x 20) 10-88075020
19 SEAL 8M0043168 884256 3
20 PIN, Dowel 17-23784

Power Trim Components

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Below is the parts list for Mercury 90 EFI (4-STROKE) Power Trim Components:

Mercury 90 EFI (4-STROKE) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Power Trim 8M0171818
1 SHOCK ROD KIT 8M0171821
2 O-RING KIT, Rebuild 25-8M0171819
3 PISTON ASSEMBLY, Memory 8M0171822
4 CYLINDER ASSEMBLY 893916A01 811669A 1
5 VALVE KIT, Trim Limit 893905A02 809873A 1
6 PUMP ASSEMBLY 893906A02 809874A 1
7 MOTOR KIT 893907A02 809885A 2
8 PLUG 22-8134351
9 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
10 MANIFOLD KIT 893909A02 809875A 1
11 SCREW KIT (MOTOR) 10-809876A1
12 CABLE ASSEMBLY 88238A18
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
- O-RING KIT (COMPLETE TRIM) 25-893914A02 25-809880A 1
16 PIN, Trilobe 17-821539 17-13794, 17-19603
17 PIN, Anchor 17-818898
18 SHAFT 99625002

Powerhead Gasket Set Components

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Below is the parts list for Mercury 90 EFI (4-STROKE) Powerhead Gasket Set Components:

Mercury 90 EFI (4-STROKE) Powerhead Gasket Set Components Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Powerhead 27-858732A03
- GASKET, Thermosensor 27-8042971
- O-RING, Fuel Pump 25-8M0050719 25-804255
- SEAL, Oil, Camshaft 26-804144001 26-804144
- GASKET, Cylinder Block 27-858732002 27-858732 1
- GASKET, Exhaust Cover 27-804076003 27-804076, 27-804076001
- GASKET, Screw Plug 27-881426
- GASKET, Pressure Control Valve Cover 27-804084
- GASKET, Cylinder Head 27-8041151
- GASKET, Cylinder Head Cover 27-804123001
- O-RING, (.921 x .139), Oil Plug 25-8M0204673
- SEAL, Oil, Crankshaft-Upper 26-804099003
- SEAL, Oil, Crankshaft-Lower 26-804100003

Sensors

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Below is the parts list for Mercury 90 EFI (4-STROKE) Sensors:

Mercury 90 EFI (4-STROKE) Sensors Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE 804294002
2 BOLT, (M6 x 16) 10-811188T 10-811188M, 10-852776 8
3 THERMOSENSOR 804295T
4 RETAINER 804296
5 GASKET 27-8042971
6 BOLT, (M6 x 16) 10-811188T 10-811188M, 10-852776 8
7 CLAMP 54-83577M
8 SCREW, (M6 x 10) 10-84088M
9 SWITCH, Oil Pressure 87-8043071
10 BRACKET Comment: (75/90) 881366003
11 BOLT Comment: (75/90) 10-91772M
12 WASHER Comment: (75/90) 12-82214M
- GASKET SET, Powerhead 27-858732A03
- POWERHEAD ASSEMBLY 8M0094898

Service/Support Material

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Below is the parts list for Mercury 90 EFI (4-STROKE) Service/Support Material:

Mercury 90 EFI (4-STROKE) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 75/80/90/100 EFI 4-Stroke 90-898112006
- OWNERS MANUAL 90-10247060
- OWNERS MANUAL, Spanish 90-10247J60
- OWNERS MANUAL, French 90-10247D60
- INSTALLATION MANUAL 90-10248050
- SERVICE MANUAL 90-897725
- DECAL, EPA Label Information Comment: (2005) 37-898113A05
- DECAL, EPA Label Information Comment: (2006) 37-898113A06
- HOSE ASSEMBLY, Fuel 32-858610A31 32-858610A10, 32-16789A18
- OIL, 10W30 OB 4-Stroke (4 Liter) 92-8M0078626 92-858046K01, 92-802835A 1
- OIL, FCW Synthetic 4-Stroke, 4 Liter, Mercury 92-8M0078630 92-858053K01, 92-883723K01, 92-858056K01, 92-883725K01, 92-858088K01, 92-858088KC1, 92-8M0061424

Starter Motor

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Below is the parts list for Mercury 90 EFI (4-STROKE) Starter Motor:

Mercury 90 EFI (4-STROKE) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
- STARTER MOTOR ASSEMBLY 50-881368T2
1 STOP SET, Pinion 804320
2 PINION 804319
3 COVER 804331T
4 BOLT, (M6 x 52) 10-804336
5 LEVER KIT 804332
6 RELAY, Starter 881371T1
7 COVER 804334
8 GEAR KIT 804321T1
9 CLUTCH 804322
10 WASHER KIT 12-804330
11 BRACKET 804324
12 RING GEAR 804326
13 GASKET 27-804327
14 BEARING 31-804325
15 SHAFT, Pinion 804323
16 GEAR, Idler 43-804329001 43-804329
17 BRACKET 804328
18 STATOR 804314T
19 ARMATURE 804313T
20 HOLDER ASSEMBLY, Brush 881369T1
21 BRUSH SET 804316
22 SPRING 24-804317
23 BRACKET 881370T 888336T
24 SCREW, (M4 x 16) 10-804337
25 THRU BOLT, (M6 x 120) 10-804335
26 BOLT, (M8 x 45) 10-804605
27 TERMINAL 881373001
28 LOCKWASHER 13-881377
29 NUT 11-82382M
30 NUT 11-881372
31 COVER 881374

Steering Handle

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Below is the parts list for Mercury 90 EFI (4-STROKE) Steering Handle:

Mercury 90 EFI (4-STROKE) Steering Handle Diagram
Position No. Part Name OEM Number Supersedes
- STEERING HANDLE KIT Comment: SN# 1B226999 & Below 816366A34
- STEERING HANDLE KIT Comment: SN# 1B227000 & Up 816366A56 816366A46, 816366A35 SN# 1B227000 & Up
1 HANDLE ASSEMBLY, Steering Arm 12020A3
2 BUSHING 23-42992T02
3 FITTING, Grease 22-8M0169589
4 HOUSING 48414
5 PLATE 48519
6 GASKET 27-48518
7 SCREW, (#10-16 x .500) 10-878608 10-812832
7 SCREW, (#10-16 x .600) 10-878609 10-812832 1
8 CLAMP 54-889729 54-12013
9 SCREW, (M5 x 40) 10-40007112
10 WING NUT, 10-32,11-816874 11-73651, 11-816873, 11-90052
11 SWITCH KIT, Stop - Throttle Handle 87-823609A15 87-15823A 6, 96495A 3, 87-15823A 5
12 SWITCH ASSEMBLY, Stop 87-8M0104612 87-823609A 5
13 CLAMP 54-648551
14 NOT SOLD SEPARATE, Insulator NSS
15 NOT SOLD SEPARATE, Decal-Throttle NSS
16 SCREW, (#10-16 x .375) 10-62568
17 GRIP 8M0221732
18 CLIP 54-648552
19 CONDUIT, (9.03 Inches) 8885241
20 GUIDE, Tube 89566006
21 BARREL 89578
22 SET SCREW, 10-32,10-824081 10-89601
23 CABLE ASSEMBLY 12019004
24 GUIDE 8M0204660
25 ANCHOR 20007
26 SET SCREW, 8-32,10-8M0204644
27 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
28 CAP 48416
29 WASHER 12-4002319
30 WASHER, (.402 x .787 x .039 Bellevi) 12-12024
31 SPACER 23-146011
32 TUBE ASSEMBLY, Throttle 12018A4
33 NOT SOLD SEPARATE, Roll Pin NSS
34 NOT SOLD SEPARATE, Drive Wheel NSS
35 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
36 NUT, (M10) 11-40140

Steering Handle Kit Components

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Below is the parts list for Mercury 90 EFI (4-STROKE) Steering Handle Kit Components:

Mercury 90 EFI (4-STROKE) Steering Handle Kit Components Diagram
Position No. Part Name OEM Number Supersedes
- STEERING HANDLE KIT Comment: SN# 1B226999 & Below 816366A34
- STEERING HANDLE KIT Comment: SN# 1B227000 & Up 816366A56 816366A46, 816366A35 SN# 1B227000 & Up
1 HANDLE, Bracket 816366T10
2 SCREW, (.313-24 x 3.50) 10-881261
3 TAB WASHER 14-42981
4 SPACER 822263
5 HARNESS ASSEMBLY Comment: SN# 1B227000 & Up 84-12649T08
6 HARNESS ASSEMBLY Comment: SN# 1B226999 & Below 84-12649A4
7 SWITCH KIT, Key 87-88107A5
8 NUT, Special - Black Nylon 11-879755 11-93543
9 GROMMET 121051
10 PLUG 19-889730 19-12014
11 RETAINER, Brass 8M0032846 12044 1
12 COVER 8158041
13 SCREW, (#10-16 x .500) 10-878608 10-812832
14 SWITCH ASSEMBLY, Stop 87-11083A4
15 LANYARD ASSEMBLY 15920Q54
16 CABLE ASSEMBLY 84-11149A3
17 HORN ASSEMBLY 889528T01
18 SWITCH KIT, Trim (25.00 Feet) 87-18286A19
19 SWITCH 87-8M0052927 87-813960A 3
20 SCREW, (#6-32 x .750) 10-12110
21 CLAMP 54-648551
22 SCREW, (#10-16 x .500) 10-878608 10-812832
23 SCREW, (.375-24 x 1.250) 10-849838 10-14000
24 NUT, (.375-24) Stainless Steel 11-8M0204726
25 ROD END 48419T01
26 ROD, Shift 495637
27 BUSHING 23-26856
28 WASHER, (.273 x .437 x .031) Stainless Steel 12-35950
29 COTTER PIN 18-25191
30 LEVER, Shift 8163677
31 STUD, (.375-24 x 1.125) 16-8M0034452 16-58152
32 KNOB 98530
33 DETENT/SPRING KIT 12016A2
34 BUSHING 23-8159831
35 WASHER 12-823970
36 WASHER, Plastic 12-824610
37 WASHER 12-814803 12-93853
38 TAB WASHER 14-8158051
39 SCREW, (M8 x 45) 10-4000357
40 CO PILOT ASSEMBLY 56-52148A08
41 PILOT ROD, (15.00 Inches) 52148002
42 NUT ASSEMBLY 11-52155A1
43 SCREW, (.250-28 x 1.00) 10-36137
44 KNOB, Prong 821621
45 ROD 873491
46 BUSHING 23-26841
47 WASHER, (.323 x .563 x .063) Stainless Steel 12-8M0042642 12-70132
48 NUT, (.312-24) Stainless Steel 11-826709111 11-45592
49 NUT, (.250-20) 11-64015
50 PLUG, Male 13541
- NOT SOLD SEPARATE, Decal-Shift NSS
- KEY, Ignition (1A) 894911
- KEY, Ignition (1B) 894912
- KEY, Ignition (1C) 894913
- KEY, Ignition (1D) 894914
- KEY, Ignition (1E) 894915
- KEY, Ignition (1F) 894916
- KEY, Ignition (2A) 894917
- KEY, Ignition (2B) 894918
- KEY, Ignition (2C) 894919
- KEY, Ignition (2D) 8949110
- KEY, Ignition (2E) 8949111
- KEY, Ignition (2F) 8949112

Swivel Bracket and Steering Arm

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Below is the parts list for Mercury 90 EFI (4-STROKE) Swivel Bracket and Steering Arm:

Mercury 90 EFI (4-STROKE) Swivel Bracket and Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET 1400-8M0220957
2 SEAL, Oil (Lower) 26-87735
3 BUSHING 23-818764 23-67669
4 O-RING 25-8M0214926
5 SPACER 23-816039
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 SCREW, (.250-28 x .500) 10-64014
9 SWIVEL PIN ASSEMBLY 99661A35
10 LINK ROD ASSEMBLY 92876A12
11 SCREW, (.375-24 x 1.250) 10-849838 10-14000
12 NUT, (.375-24) Stainless Steel 11-8M0204726
13 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
14 YOKE ASSEMBLY, Bottom 42961A06
15 RING, Retaining 53-67684
16 THRUST WASHER (Also included with Reference #1) 12-816432
17 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
18 BUMPER, Bottom Yoke (X-Long) 11288001

Throttle Lever and Linkage

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Below is the parts list for Mercury 90 EFI (4-STROKE) Throttle Lever and Linkage:

Mercury 90 EFI (4-STROKE) Throttle Lever and Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle Control 896936
2 HAIR PIN 18-892655T
3 SPRING, Throttle Cam Return 24-897535005 24-897535
4 WASHER 12-94524M
5 BOLT, (M6 x 30) 10-881375
6 COLLAR 23-881378
7 WAVE WASHER 13-81868M
8 WASHER 12-84974M
9 LEVER, Throttle Actuator 896937
10 BUSHING 23-8813321
11 SCREW, (M6 x 25 MM) 10-8248326
12 COLLAR 23-804344002
13 LINK, Joint 97742001
14 NUT, (M5) 11-82388M
15 RETAINER 84100M

Tools

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Below is the parts list for Mercury 90 EFI (4-STROKE) Tools:

Mercury 90 EFI (4-STROKE) Tools Diagram
Position No. Part Name OEM Number Supersedes
0 TOOL, Malfunction Indicator Lamp 91-881824001
0 TOOL, Stator Coil Test Harness (6-Pin) 91-881824004 91-881824, 91-881824002
0 TOOL, Fuel Pressure Gauge Adapter 91-8M0075272 91-881824003

Top Cowl

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Below is the parts list for Mercury 90 EFI (4-STROKE) Top Cowl:

Mercury 90 EFI (4-STROKE) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (Mercury) SN# 1B226999 & Below 4021-896920T17 4021-896920T03 (Mercury) SN# 1B226999 & Below
1 TOP COWL ASSEMBLY Comment: (Mercury) SN# 1B227000 & Up 4021-896920T17 4021-896920T03 (Mercury) SN# 1B227000 & Up
1 TOP COWL ASSEMBLY Comment: (Mariner) SN# 1B226999 & Below 4021-896920T18 4021-896920T04 (Mariner) SN# 1B226999 & Below
1 TOP COWL ASSEMBLY Comment: (Mariner) SN# 1B227000 & Up 4021-896920T18 4021-896920T04 (Mariner) SN# 1B227000 & Up
2 INLET, Air - Black Comment: (Mercury) 821256T03 821256T 1 (Mercury)
2 INLET, Air - Silver Comment: (Mariner) 821256T2
3 SCREW, (M6 x 16) 10-82130016
4 SOUND BLANKET KIT Comment: SN# 1B226999 & Below 859356A02 859356A 1 SN# 1B226999 & Below
4 SOUND BLANKET KIT Comment: SN# 1B227000 & Up 859356A02 859356A 1 SN# 1B227000 & Up
5 NOT SOLD SEPARATE, Sound Blanket-Port NSS
6 NOT SOLD SEPARATE, Sound Blanket-Starboard NSS
7 NOT SOLD SEPARATE, Sound Blanket-Back NSS
8 CAP PLUG 19-823865
9 HANDLE 831207A16 831207A14, 831207T 3, 831207T10
10 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
11 SPACER 23-831214
12 WASHER, Wave 13-12134
13 CAM 8M0001081 889566, F481777, F48177
14 WASHER 12-8M0214930
15 SCREW, (M6 x 16) 10-1993716
16 BRACKET, Front 8M0036792 821249M 2
17 BUMPER, Latch 815477
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 NUT, (M6) Stainless Steel 11-401366
20 RING, Retaining 53-8237951
21 ROLLER 8M0207770
22 PIN, Roll 8155381
23 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
24 NUT, (M6) Stainless Steel 11-401366
25 ROPE AND HANDLE KIT, Manual Starting 47341A11
26 ROPE, Starter Comment: (Quicksilver Branded) 50-12066Q10
26 ROPE, Starter Comment: (Mercury Branded) 50-12066Q10
- DECAL SET Comment: (Mercury 75) 37-804855A06 37-804855A05 (Mercury 75)
- DECAL SET Comment: (Mariner 75) 37-804856A06
- DECAL SET Comment: (Mercury 80 EU) 37-898130A06
- DECAL SET Comment: (Mariner 80 EU) 37-898133A06
- DECAL SET Comment: (Mercury 90) 37-804857A06 37-804857A05 (Mercury 90)
- DECAL SET Comment: (Mariner 90) 37-804858A06
- DECAL SET Comment: (Mercury 100 EU) 37-898132A06
- DECAL SET Comment: (Mariner 100 EU) 37-898134A06

Transom Bracket

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Below is the parts list for Mercury 90 EFI (4-STROKE) Transom Bracket:

Mercury 90 EFI (4-STROKE) Transom Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET, Transom (Starboard) 3426-828334T02 3426-828334F 1
2 BRACKET ASSEMBLY, Transom (Port) 3425-828333T07 3425-828333A 3
3 FITTING, Grease (Port) 22-8M0169588
4 TUBE KIT, Tilt Comment: (Carbon Steel) 99170A2
4 TILT TUBE Comment: (Stainless Steel) 826125A1
5 NUT, (1.00-14) 11-859133 11-34862, 11-90068F 3, 11-90068F 4
5 NUT, (1.00-14) Nylon Insert Comment: (Use With Stainless Steel Tilt Tube) 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-858869 11-30499
8 NUT, (.875-14) Comment: (Use With Stainless Steel Tilt Tube) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 SPRING, Tension 24-830899
14 LEVER ASSEMBLY, Tilt Lock 8M0109798 821176T02, 821176T 1
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN (Also included with Reference #2) 17-893709 17-99617
20 BRACKET, Anchor 8M0086406 818771T 1
21 SCREW, (M10 x 30) 10-858771
22 WASHER 12-4002319
23 NUT, (M10 x 1.5) 11-40114
24 ANODE KIT 97-818298Q1
25 SCREW, (M6 x 25) 10-8M0204707
26 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
27 CLIP 54-22740
28 C WASHER 8M0084613 69205
29 SCREW, (#10-16 x .600) 10-878609 10-812832 1

Vapor Separator

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Below is the parts list for Mercury 90 EFI (4-STROKE) Vapor Separator:

Mercury 90 EFI (4-STROKE) Vapor Separator Diagram
Position No. Part Name OEM Number Supersedes
- VAPOR SEPARATOR ASSEMBLY, Complete 8M0120285
1 COVER 881316001
2 REGULATOR, Fuel Pressure 880888T01
3 SCREW 10-881326004
4 PLUG, Cap 19-823865001
5 SCREW 10-881326005
6 PLATE, Baffle 881327002
7 SCREW 10-881326003
8 PLATE, Baffle 881327001
9 HARNESS ASSEMBLY, Wire 84-888237001
10 CLAMP 54-881530008
11 VALVE, Needle 8M0095242 881329001
12 FLOAT 881320001
13 PIN, Float 17-881321001
14 DAMPER 25-881322004
15 COLLAR 23-881332004
16 PUMP ASSEMBLY, Fuel 8M0065218 880889T02
17 FILTER 35-881323001
18 CLAMP 54-881530006
19 DAMPER 25-881322003
20 GASKET 27-881325001
21 BODY ASSEMBLY 881319001
22 SCREW, Drain 10-881326006
23 O-RING 25-881318001
24 GROMMET 25-93101M
25 COLLAR 23-881332005

Vapor Separator Hose Routings

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Below is the parts list for Mercury 90 EFI (4-STROKE) Vapor Separator Hose Routings:

Mercury 90 EFI (4-STROKE) Vapor Separator Hose Routings Diagram
Position No. Part Name OEM Number Supersedes
1 VAPOR SEPARATOR ASSEMBLY, Complete 8M0120285
2 TUBING 32-804162015
3 CLAMP 54-881530009
4 FITTING, Straight 22-881558002
5 O-RING 25-885183001
6 TUBING Comment: SN# 1B226999 & Below 32-804162006
6 TUBING Comment: SN# 1B227000 & Up 32-804162020
7 TIE STRAP, (4.00 Inches) 56762
8 FITTING, Tee 22-881558003
9 TUBING 32-804162008
10 TUBING 32-804162016
11 TUBING Comment: SN# 1B226999 & Below 32-804162007
11 TUBING Comment: SN# 1B227000 & Up 32-804162021
12 TUBING 32-804162010
13 COOLER 888259001
14 SCREW 10-881326007
15 TUBING Comment: SN# 1B226999 & Below 32-804162011
15 TUBING Comment: SN# 1B227000 & Up 32-804162022
16 TUBING 32-804162012
17 TUBING 32-804162009
18 TUBING 32-804162013
19 CLAMP 54-881530010
20 TUBING 32-804162014
21 CLAMP 54-881530011
22 STRAINER 35-892758001
23 TUBING 32-804162017

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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