Mercury 500 (9082514 THRU 9107213) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments

Mercury 500 Outboard Motor Parts Diagram & Catalog – Free PDF Download

IGNITION DRIVER AND PILOT ASSEMBLY

Below is the parts list for Mercury 500 IGNITION DRIVER AND PILOT ASSEMBLY:

Position No.	Part Name	OEM Number	Supersedes
49	SPRING, COMPRESSION - LATCH SCREW	24-20099
50	NUT, LATCH SCREW	11-826709109	11-33825, 11-35045
51	WASHER, UPPER SWIVEL TO THROTTLE LEVER	12-8M0204649
52	NUT, UPPER SWIVEL TO THROTTLE LEVER	11-826709109	11-33825, 11-35045
53	SPARK PLUG (CHAMPION L-76-V)	33-896329827	33-827C
54	SPACER, IGNITION WIRE	45391
55	BRACKET, TAB - CRANKCASE - IGNITION DRIVER GROUND STRAP	53-78201
56	SCRW, IGNITION DRIVER GROUND STRAP TO TAB BRACKET (3/8")	10-62568

IGNITION DRIVER ASSEMBLY, COMPLETE

Below is the parts list for Mercury 500 IGNITION DRIVER ASSEMBLY, COMPLETE:

Position No.	Part Name	OEM Number	Supersedes
-	IGNITION DRIVER ASEMBLY, COMPLETE	333-4674A3
1	HOUSING, IGNITION DRIVER	333-4674A3
2	SCREW, SET - COIL ASSEMBLY FASTENING	10-47183
3	TERMINAL BOARD ASSEMBLY, IGNITION DRIVER	333-3172A1
4	SCREW, TERMINAL BOARD ASSEBMLY FASTENING (1/2")	10-47182
5	COIL ASSEMBLY, IGNITION DRIVER (RED)	333-3175
6	COIL ASSEMBLY, IGNITION DRIVE (BLUE)	333-3176
7	HARNESS, PRIMARY CABLE - IGNITION DRIVER	333-3173
8	CLAMP, PRIMARY HARNESS CABLE - IGNITIN DRIVER	54-47188
9	SCREW, PRIMARY HARNESS CABLE FASTENING (5/8")	10-28259
10	BEARING, BALL - DRIVER END (1 3/8" O.D.)	30-24998
11	SHAFT ASSEMBLY, IGNITION DRIVER	333-4674A3
12	BEARING, BALL - IGNITION DRIVER END (1 1/4" O.D.)	30-49090
13	CAP, BEARING - IGNITION DRIVER HOUSING	333-3166
14	SCREW, BEARING CAP FASTENING (9/16")	10-37656
15	ROTOR ASSEMBLY, IGNITION DRIVER	333-3143
16	SPRING, CLIP - IGNIITION DRIVER ROTOR	54-47187
17	GASKET, IGNITION DRIVER COVER	27-61031
18	COVER, IGNITION DRIVER	333-4639A1
19	SCREW, IGNITION DRIVER COVER FASTENING 3/4"	10-20189
20	TAB WASHER, IGNITION DRIVER COVER FASTENING SCREW	14-29157
21	FLAME ARRESTOR, IGNITION DRIVER COVER	58807A1
22	CAP ASSEMBLY, IGNITION DRIVER	333-3142A3
23	BRUSH AND SPRING ASSEMBLY	333-3165A1
24	GASKET, IGNITION DRIVER CAP	27-47190
25	GROUND STRAP ASSEMBLY	394-1134A2
26	SCREW, IGNITION DRIVER CAP FASTENING (1 7/8")	10-47181
26	SCREW, IGNITION DRIVER CAP FASTENING (1 1/2")	10-73013
27	TAB WASHER, IGNITION DRIVER CAP FASTENING SCREW	14-29157
28	LEAD ASSEMBLY, HIGH TENSION DRIVER TO COIL	1504-250A1
--	TERMINAL, HIGH TENSION LEAD	8M0084600	20121
--	SLEEVE, HIGH TENSION LEAD TERMINAL COVER	85-94589
29	GROMMET, COIL WIRE BRACKET	25-26547
30	BOOT, HIGH TENSION LEAD CABLE	332-2854T01
31	SPARK PLUG LEAD ASSEMBLY (27 1/2") Comment: ORDER A-36549A1 KIT FOR REPLACEMENT OF LEAD WIRE MARKERS	84-813715A1
--	CONNECTOR, SPARK PLUG LEAD	8M0084600	20121
--	SLEEVE, SPARK PLUG LEAD TO IGNITION DRIVER	85-94589
32	SLEEVE, SPARK PLUG LEAD (6")	32-46768
33	PROTECTOR ASSEMBLY, SPARK PLUG LEADS	85-63709A1
--	SEPARATOR, IGNITION LEADS	59126
34	CLIP, IGNITION DRIVER LEAD	54-22627
35	SCREW, IGNITION DRIVE LEAD TO SWITCH BOX (1/2")	10-25764
36	"D" WASHER, IGNITION DRIVER LEAD SCREW	8M0084613	69205

MISCELLANEOUS PARTS/ACCESSORIES

Below is the parts list for Mercury 500 MISCELLANEOUS PARTS/ACCESSORIES:

Position No.	Part Name	OEM Number
-	GASKET SET	27-72486A32
-	MERC 500 PARTS LIST	90-71732
-	DECAL SET	37-43198A84
-	HEAVY DUTY WATER PUMP	54696A1
-	TACHOMETER ASSEMBLY	79-73370A3
-	MODULE ASSMEBLY	52552A3

STARTER HOUSING

Below is the parts list for Mercury 500 STARTER HOUSING:

Position No.	Part Name	OEM Number
1	NUT, SHEAVE SHAFT (LEFT HAND THREAD)	11-20166
2	TAB WASHER, SHEAVE SHAFT NUT	14-61004
3	HOUSING, STARTER	57237
4	SCREW, STARTER HOUSING TO CRANKCASE/CYLINDER BLOCK (1")	10-90073
5	LOCKWASHER, STARTER HOUSING SCREW	13-20202
6	PLATE, CABLE GUIDE	37691
7	SCREW, DRIVE - CABLE GUIDE TO STARTER HOUSING	10-358811
8	RETAINER, STARTER SPRING	61002
9	SPRING, STARTER REWIND	24-39502T02
10	SHEAVE, ASSEMBLY	76053A1
11	BUSHING, SPRING GUIDE	23-63100
12	PAWL, STARTER	30596
13	WASHER, WAVE - STARTER PAWL	13-36206
15	SPACER, SHEAVE SHAFT	23-63061
16	RETAINER, WAVE WASHER	39840
17	WASHER, WAVE WASHER RETAINER	12-57837
18	WASHER, WAVE - RETAINER TENSION	13-20160
19	SPRING, RETAINER PLATE TO STARTER SHEAVE (#)
19A	RETAINER, SPRING	66848
20	PLATE, RETAINER - STARTER PAWL	66845
21	WASHER, WEAR - STARTER PAWL	12-57860
22	SHAFT, SHEAVE	61003
23	STARTER CABLE ASSEMBLY	50-12066Q10
23	STARTER CABLE (FOR MANUAL STARTING OF ELECTRIC ENGINE)	47341A11
24	HANDLE, STARTER CABLE	28747
25	RETAINER, STARTER CABLE AND HANDLE	79470A1
26	CABLE ASSEBMLY INTERLOCK	70969
27	SCREW, INTERLOCK CABLE TO EXHAUSE PLATE (5/8")	10-32228
28	SCREW, INTERLOCK CABLE TO STARTER HOUSING (1/2")	10-69022
29	LOCKWAHSER, INTERLOCK CABLE SCREW	13-27660
30	WASHER, INERLOCK CABLE SCREW	12-26013
31	CAM, SLIDING - STARTER HOUSING	57236
32	SPRING, SLIDING CAM	24-70086
33	WASHER, INTERLOCK CABLE	12-37998
34	COTTER PIN, INERLOCK CABLE TO SLIDING CAM	18-26953
35	TOGGLE ASSEMBLY, STARTER INTERLOCK	65757A1
36	SCREW, TOGGLE TO STARTER HOUSING	10-57249
37	BUSHING, TOGGLE SCREW	23-26856
38	SPRING, TOGGLE SCREW	24-57279

STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES

Below is the parts list for Mercury 500 STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES:

Position No.	Part Name	OEM Number	Supersedes
1	SWITCH BOX ASSEMBLY, COMPLETE	333-3213A3
2	NUT, SWITCH BOX TERNINAL	11-45076
3	SCREW, SWITCH BOX TO FRONT SUPPORT BRACKET (5/8")	10-69030
4	RECTIFIER ELECTRIC ELECTRIC	8M0058226	816770T, 816770, 62351A 1, 83-70350A 1, 83-70350A 3
5	LOCKWASHER, RECTIFIER TO FRONT BRACKET ELECTRIC	13-8M0204647
6	NUT, RECTIFIER TO FRONT BRACKET ELECTRIC	11-28770
7	SPACER, RECTIFIER TO FRONT BRACKET ELECTRIC	23-28458
8	SCREW, RECTIFIER TERMINALS (3/8") ELECTRIC	10-20055
9	NUT, RECTIFIER TERMINALS ELCTRIC	11-8M0204718
10	SLEEVE, RECTIFIER TERMINALS ELCTRIC	32-28373
11	BRACKET, RETAINER - HIGH TENSION LEAD	59757
12	SCREW, RETAINER BRACKET TO SUPPORT BRACKET (1 1/2"0	10-49987
13	NUT, RETAINER BRACKET SCREW	11-826709109	11-33825, 11-35045
14	STARTER MOTOR ASSEMBLY ELECTRIC	50-55601A2
15	SCREW, STARTER MOTOR TO CRANKCASE FLANGE (1 5/8") ELECTRIC	10-52446
16	LOCKWASHER, STARTER MOTOR SCREW ELECTRIC	13-8M0204647
17	WIRE, STARTER MOTOR TO SOLENOID AND TOP MOUNT ELECTRIC	84-71441
18	SCREW, GROUND WIRE TO STARTER MOTOR (5/8") ELECTRIC	10-69035
19	LOCKWASHER, GROUND WIRE FASTENING SCREW ELECTRIC	13-26992
20	NUT, GROUND WIRE SCREW ELECTRIC	11-20890
21	STARTER SOLENOID ELECTRIC	89-853654A1
22	LOCKWASHER, SOLENOID TERMINAL ELECTRIC	10,13-26996
23	NUT, SOLENOID TERMINAL ELECTRIC	10,11-68219
24	LOCKWASHER, SOLENOID TERMINAL (5/16"0 ELECTRIC	13-8M0204647
25	NUT, CAP - SOLENOID TERMINAL (5/16") ELECTRIC	11-26062
26	BOOT, TERMINAL - STARTER SOLENOID ELECTRIC	46265
27	SCREW, SOLENOID TO SUPPORT BRACKET (3/4") ELECTRIC	10-28635
28	WASHER, STARTER SOLENOID SCREW ELECTRIC	13-26992
29	GROUND STRAP ASSEMBLY ELECTRIC	84-65773A2
30	WIRING HARNESS (INTERNAL) ELECTRIC	84-71443A1
31	SPRING, GARTER - INTERNAL WIRING HARNESS ELECTRIC	24-28975
32	CLAMP, WIRING HARNESS ELECTRIC	54-76368
33	SCREW, WIRING HARNESS CLAMP TO BOTTOM COWL (7/8") ELECTRIC	10-45862
34	LOCKWASHER, WIRING HARNESS CLAMP SCREW ELECTRIC	13-26996
35	WASHER, WIRING H ARNESS CLAMP SCREW ELECTRIC	12-847883	12-20128
36	STA-STRAP, WIRING HARNESS ELECTRIC	61990
37	IGNITION COIL ASSEMBLY	332-4895T2
38	PAD, RUBBER - IGNITION COIL	72015
39	COVER, CASTING - COIL	63195
40	SCREW, IGNITION COIL TO BRACKET (2 1/8")	10-60194
41	LOCKWASHER, IGNITION COIL SCREW	13-26996
42	WIRE ASSEMBLY, COIL TO SWITCH BOX (BLACK)	84-60871A10
42	WIRE ASSEMBLY, COIL TO SWITCH BOX (GREEN)	84-71440A1
43	WASHER, IGNITION COIL TERMINAL	10,12-89302
44	NUT, IGNITION COIL TERMINAL	10,11-45076
45	SCREW, IGNITION COIL WIRE TO SWITCH BOX (3/8")	10-45218
46	BRACKET, IGNITION COIL (REAR)	70014
47	BRACKET, IGNITION COIL	70012
48	SCREW, COIL BRACKET TO BOTTOM COWL (1 3/8")	10-36154
49	SCREW, COIL BRACKET TO BOTTOM COWL (1")	10-36137
50	LOCKWASHER, COIL BRACKET SCREW	13-26992

TOP COWL ASSEMBLY

Below is the parts list for Mercury 500 TOP COWL ASSEMBLY:

Position No.	Part Name	OEM Number	Supersedes
1	TOP COWL (MANUAL)	2117-4067A1
1	TOP COWL (ELECTRIC)	2117-4068A1
2	HOOK, TOP COWL LATCH - REAR	55455
3	SCREW, REAR HOOK TO TOP COWL (7/8")	10-22956
4	LOCKWASHER, REAR HOOK MOUNTING SCREW	13-26992
5	SHIELD, REAR - TOP COWL	37690
6	SCREW, REAR SHILD TO TOP COWL	10-37370
7	LOCKWASHER, REAR SHILD SCREW	13-37371
8	RETAINER ASSEMBLY, TOP COWL	55459A5
9	PAD, BUMPER-TOP COWL REATINER	35496
10	SCREW, RETAINER TO TOPE COWL (1")	10-35386
11	LOCKWASHER, RETAINER TO TOP COWL SCREW	13-39107
12	LEVER, COWL LATCH HINGE	94918F1
13	HINGE, COWL LATCH - TOP COWL	52739
14	PIN, COWL LATCH LEVER TO HINGE	17-58998
15	GROMMET, CHOKE KNOB	25-20116
16	BRACKET, REAR COWL SUPPORT	720201
17	GROMMET, LIMIT STOP - REAR COWL SUPPORT BRACKET	25-52723
18	MOUNT, RUBBER - REAR SUPPORT BRACKET	60577
19	WASHER, REAR SUPPORT BRACKET RUBBER MOUNT	12-69056
20	NUT, REAR SUPPORT BRACKET RUBBER MOUNT	11-826709109	11-33825, 11-35045
21	BRACKET ASSEMBLY, FRONT SUPPORT	60785A2
22	FLANGE, RUBBER - FRONT SUPPORT BRACKET	37921
23	DECAL, TIMING - FRONT SUPPORT BRACKET	37-46397
24	MOUNT, RUBBER - FRONT SUPPORT BRACKET	31014
25	WASHER, FRONT SUPPORT BRACKET RUBBER MOUNT	32-23046
26	NUT, FRONT SUPPORT BRACKET RUBBER MOUNT	11-826709109	11-33825, 11-35045
27	SCREW, FRONT SUPPORT BRACKET TO BOTTOM COWL (1")	10-37562
28	CLIP, SOLENOID LEAD TO FRONT SUPPORT BRACKET ELECTRIC	54-25231
28	CLIP, SOLENOID LEAD AND HARNESS TO SUPPORT BRACKET ELECTRIC	54-24836
29	SCREW, CHOKE SOLENOID CLIP ATTACHING (7/16") ELECTRIC	10-69079
30	D WASHER, CHOKE SOLENOID CLIP SCREW ELECTRIC	8M0084613	69205
31	TUBE, DRAIN - FRONT SUPPORT BRACKET TO BOTTOM COWL	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821

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