Mercury 500 (9082514 THRU 9107213) Outboard Motor Parts Diagram & Catalog – Free PDF Download
BOTTOM COWL ASSEMBLY
Back to TopBelow is the parts list for Mercury 500 BOTTOM COWL ASSEMBLY:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BOTTOM COWL ASSEMBLY | 2116-7715A4 | |
2 | COVER, PLUG - BOTTOM COWL HARNESS HOLE Comment: REMOVE - NOT REQUIRED ON ELECTRIC ENGINE | 57786 | |
3 | SCREW, PLUG COVER TO BOTTOM COWL Comment: REMOVE - NOT REQUIRED ON ELECTRIC ENGINE | 10-45862 | |
4 | LOCKWASHER, PLUG COVER SCREW Comment: REMOVE - NOT REQUIRED ON ELECTRIC ENGINE | 13-26996 | |
- | WASHER, PLUG COVER SCREW Comment: REMOVE - NOT REQUIRED ON ELECTRIC ENGINE | 12-847883 | 12-20128 REMOVE - NOT REQUIRED ON ELECTRIC ENGINE |
5 | STUD, BOTTOM COWL TO REAR SUPPORT BRACKET | 16-68169 | |
6 | NUT, BOTTOM COWL STUD | 11-35888 | |
7 | STOP SWITCH ASSEMBLY MANUEL Comment: MANUAL | 59065A4 | |
8 | SPRING, STOP SWITCH Comment: MANUAL | 24-60239 | |
9 | CONTACT ASSEMBLY, STOP SWITCH Comment: MANUAL | 87-61577A1 | |
10 | COVER ASSEMBLY, STOP SWITCH Comment: MANUAL | 38950A1 | |
11 | WASHER, STOP SWITCH Comment: MANUAL | 12-59061 | |
12 | LOCKWASHER, STOP SWITCH Comment: MANUAL | 13-26996 | |
13 | NUT, GROUND LEAD TO STOP SWITVH Comment: MANUAL | 11-68219 | |
14 | LOCKWASHER, CONNECTOR BASE Comment: MANUAL | 13-21972 | |
15 | NUT, CONNECTOR BASE TO BOTTOM COWL Comment: MANUAL | 11-21971 | |
16 | WIRE, SWITCH BOX TO STOP SWITCH Comment: MANUAL | 56319A5 | |
17 | COVER PLATE ASSEMBLY | 60948A1 | |
18 | SCREW, COVER PLATE TO BOTTOM COWL (3/8") | 10-62568 | |
19 | BOOT, CONTROL CABLE | 37695 | |
20 | BOOT, FUEL CONNECTOR | 37637 | |
21 | SUPPORT, EXTERNAL WIRING HARNESS ELECTRIC Comment: ELECTRIC | 37692 | |
22 | SCREW, HARNESS SUPPORT TO BOTTOM COWL (2") Comment: ELECTRIC | 10-67916 | |
23 | NUT, HARNESS SUPPORT SCREW Comment: ELECTRIC | 11-8M0207775 | |
24 | HOSE, TELL TALE HOSE TO BOTTOM COWL | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
25 | NOZZLE, TELL TALE HOSE TO BOTTOM COWL | 69791 | |
26 | CLAMP, NOZZLE - TELL TALE | 66849 | |
27 | SCREW, NOZZLE CLAMP TO BOTTOM COWL (1/2") | 10-48408 |
CARBURETOR ASSEMBLY, COMPLETE
Back to TopBelow is the parts list for Mercury 500 CARBURETOR ASSEMBLY, COMPLETE:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR ASSEMBLY, COMPLETE Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1333-5818 | |
1 | CARBURETOR ASSEMBLY, COMPLETE Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1333-5921 | |
2 | FLOAT ASSEMBLY | 1395-8673 | |
3 | PIN, FLOAT LEVER PINION (#) | ||
4 | LEVER, FLOAT (LOWER) (#) | ||
5 | LEVER, FLOAT (UPPER) (#) | ||
6 | INLET NEEDLE, SEAT AND GASKET | 1395-92581 | |
7 | GASKET, INLET SEAT (#) | ||
8 | GASKET, FLOAT BOWL COVER (#) | ||
9 | COVER, FLOAT BOWL Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1399-1133 | |
9 | COVER, FLOAT BOWL Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1399-6223 | |
9A | HOSE, ECONOMIZER (#) Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | ||
9B | JET, ECONOMIZER (.086) Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1395-5815 | |
10 | SCREW, FLOAT BOWL COVER (SHORT) | 10-52195 | |
11 | SCREW, FLOAT BOWL COVER (LONG) | 10-52196 | |
12 | LOCKWASHER, FLOAT BOWL COVER SCREW | 13-26995 | |
13 | GASKET, STRAINER COVER (LARGE) | 27-25851 | |
14 | SCREEN, FILTER | 1399-3938 | |
15 | GASKET, STRAINER COVER (SMALL) | 27-25849 | |
16 | COVER, STRAINER | 1399-1135 | |
17 | GASKET, STRAINER COVER SCREW (#) | ||
18 | SCREW, STRAINER COVER FASTENING (#) | ||
19 | SCREW, THROTTLE STOP LEVER | 1395-6027 | |
20 | LEVER, THROTTLE STOP(SEE NOTE BELOW) | 1399-94 | |
21 | SHAFT, THROTTLE | 1399-2012 | |
22 | TUBE, IDLE (#) | ||
23 | GASKET, IDLE TUBE (#) | ||
24 | SCREW AND LOCKWASHER, THROTTLE SHUTTER (#) | ||
25 | SHUTTER, THROTTLE Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1399-3392 | |
25 | SHUTTER, THRORRLE Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1399-5812 | |
26 | SPRING, IDLE ADJUSTMENT SCREW (#) | ||
27 | SCREW, IDLE ADJUSTMENT (#) | ||
28 | SCREW, PLUG - MAIN FUEL JET CHANNEL | 10-28405 | |
29 | GASKET, JET CHANNEL PLUG SCREW (#) | ||
30 | JET, MAIN FUEL (.065) - STANDARD Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1399-1465 | |
30 | JET, MAIN FUEL (.063) - STANDARD Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1399-1465 | |
30 | JET, MAIN FUEL (.061) | 1399-1461 | |
30 | JET, MAIN FUEL (.059) | 1399-1459 | |
32 | NOZZLE, MAIN (#) | ||
33 | SCREW, PLUG - MAIN NOZZLE | 10-23178 | |
34 | SPRING, THROTTLE SHAFT RETURN (#) | ||
35 | SCREW, PLUG - BODY CHANNEL | 10-28845 | |
36 | WELCH PLUG, BODY CHANNEL (#) | ||
-- | GASKET AND PAKCING SET (1 PER CARBURETOR) | 1399-2015 | |
-- | REPAIR PARTS KIT (1 PER CARBURETOR) Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1395-92621 | |
-- | REPAIR PARTS KIT (1 PER CARBURETOR Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1399-5930 | |
37 | GASLET. CARBURETOR FLANGE | 27-31402 | |
38 | NUT, CARBURETOR MOUNTING STUD | 11-29250 |
CARBURETOR LINKAGE AND CHOKE SOLENOID
Back to TopBelow is the parts list for Mercury 500 CARBURETOR LINKAGE AND CHOKE SOLENOID:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CHOKE SOLENOID-ELECTRIC | 89-889274 | 54293A11 |
2 | LOCKWASHER, CHOKE SOLENOID TERMINAL ELECTRIC | 13-26996 | |
3 | NUT, CHOKE SOLENOID TERMINAL ELECTRIC | 11-68219 | |
4 | SCREW, CHOKE SOLENOID TO FRONT BRACKET ELECTRIC | 10-26066 | |
5 | LOCKWASHER, CHOKE SOLENOID SCREW ELECTRIC | 13-8M0204647 | |
6 | NUT, CHOKE SOLENOID SCREW ELECTRIC | 11-22053 | |
7 | PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID ELECTRIC | 54283A2 | |
8 | WASHER, PLUNGER AND LINK ELECTRIC | 12-30164 | |
9 | COTTER PIN, LINK TO UPPER CHOKE SHUTTER ELECTRIC | 18-26953 | |
10 | CARBURETOR ASSEMBLY, COMPLETE Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1333-5818 | |
10 | CARBURETOR ASSEMBLY, COMPLETE Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1333-5921 | |
11 | CLUSTER, THROTTLE LEVER (UPPER CARB.) | 74371 | |
12 | SCREW, CLUSTER TO THROTTLE LEVER | 1395-6027 | |
13 | PICK-UP BRACKET ASSEMBLY | 53719A2 | |
13A | INSET COUPLING, THROTTLE SHAFT | 28-89694 | |
14 | SCREW, PICK-UP BRACKET (3/4") | 10-53651 | |
15 | KNOB, CHOKE ROD | 90242A1 | |
16 | GROMMET, CHOKE KNOB | 25-20116 | |
17 | "U" LINK, CHOKE ROD TO CHOKE KNOB (MANUAL) | 22462 | |
17 | "U"LINK, CHOKE ROD TO CHOKE KNOB (ELECTRIC) | 46303 | |
18 | SCREW, "U" LINK TO CHOKE KNOB | 10-69022 | |
19 | LOCKWASHER, "U" LINK SCREW | 13-26996 | |
20 | COTTER PIN, "U" LINK TO CHOKE ROD | 18-26811 | |
21 | ROD, CHOKE(MANUAL) | 47958 | |
21 | ROD, CHOKE(ELECTRIC) | 46304 | |
22 | RIVET, CHOKE SHUTTER TO CHOKE ROD | 17-25391 | |
23 | SPRING, TENSION - CHOKE ROD TO CARBURETOR | 24-28965 | |
24 | SCREW, TENSION SPRING TO CARBURETOR | 10-28713 | |
25 | RETAINER, SPRING | 27711 | |
26 | SHUTTER, CHOKE - CARBURETOR | 38604 | |
27 | BUSHING, NYLON - UPPER CHOKE SHUTTER(ELECTRIC) | 23-30438 | |
28 | STUD, CARBURETOR - CHOKE SHUTTER PIVOT (1 3/8") | 16-69036 | |
29 | WASHER, CHOKE SHUTTER CARBURETOR STUD | 12-30164 | |
30 | NUT, CHOKE SHUTTER TO CARBURETOR STUD | 11-20110 | |
31 | SCREEN, FILTER - CARBURETOR | 35-56197 | |
32 | STUD, FILTER SCREEN TO CARBURETOR (1 1/8") | 16-69037 | |
33 | WASHER, FILTER SCREEN STUD | 12-30164 | |
34 | NUT, FILTER SCREEN STUD | 11-20110 |
CLAMP AND SWIVEL BRACKET ASSEMBLY
Back to TopBelow is the parts list for Mercury 500 CLAMP AND SWIVEL BRACKET ASSEMBLY:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET ASSEMBLY | 1440-8394A1 | |
2 | THUMB SCREW ASSEMBLY | 10-78492A1 | |
3 | WASHER, THUMB SCREW | 12-70988 | |
4 | TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET | 8M0041936 | 8M0035074, 883067, 30664 2, 74528 |
5 | WASHER, CLAMP BRACKET TILT TUBE | 12-52864 | |
6 | NUT, TILT TUBE FASTENING | 11-858869 | 11-30499 |
7 | CAP, PLASTIC - TILT TUBE | 53078 | |
8 | SPACER, CLAMP BRACKET STUD | 23-59624 | |
9 | STUD, CLAMP BRACKET | 16-59625 | |
10 | LOCKWASHER, CLAMP BRACKET STUD | 13-8M0204647 | |
11 | NUT, CLAMP BRACKET STUD | 11-28770 | |
12 | TILT LOCK PIN ASSEMBLY | 17-8M0026068 | 17-49930A 1 |
13 | SLEEVE, RUBBER - TILT LOCK PIN BUMPER | 32-28052 | |
14 | BOLT, CLAMP BRACKET TO BOAT TRANSOM (3 1/4") | 10-68298 | |
15 | WASHER, CLAMP BRACKET BOLT | 12-68410 | |
14 | BOLT, CLAMP BRACKET TO BOAT TRANSOM (3") | 10-68299 | |
15 | WASHER, CLAMP BRACKET BOLT | 12-68300 | |
16 | NUT, CLAMP BRACKET BOLT | 11-82670912 | |
17 | PIN, UPPER SHOCK MOUNTING | 55-28416 | |
18 | SWIVEL BRACKET ASSEMBLY (SHORT SHAFT) | 1489-8597A4 | |
18 | SWIVEL BRACKET ASSEMBLY (LONG SHAFT) | 1490-8599A6 | |
19 | OIL SEAL, SWIVEL BRACKET | 26-32911 | |
20 | SCREW, DRIVE - SWIVEL BRACKET | 10-47828 | |
21 | FITTING, GREASE | 22-69059 | |
22 | LUBRICAP, SWIVEL BRACKET GREASE FITTING | 19-77633Q | |
23 | TILT LOCK ASSEMBLY, STARBOARD | 76386 | |
24 | TILT LOCK ASSEMBLY, PORT | 76385T | |
25 | TUBE, TILT LOCK | 47802 | |
26 | COTTER PIN, TILT LOCK TUBE | 18-47959 | |
27 | BUSHING, TILT LOCK TUBE | 23-71574 | |
28 | WASHER, WAVE - TILT LOCK TUBE | 13-69150 | |
29 | SWIVEL PIN AND STEERING ARM ASSEMBLY (SHORT SHAFT) | 74316A2 | |
29 | SWIVEL PIN AND STEERING ARM ASSEMBLY (LONG SHAFT) | 74316A1 | |
30 | BUMPER, STEERING ARM | 30711 | |
31 | BOLT, UPPER MOUNT TO SWIVEL PIN (5 1/4") | 10-33986 | |
32 | WASHER, SWIVEL PIN - LOWER | 12-47606 | |
33 | BRACKET, RIDE GUIDE ATTACHING | 76535T | |
34 | STUD, RIDE GUIDE BRACKET TO STEERING ARM (1 1/4") | 16-39781 | |
35 | NUT, RIDE GUIDE BRACKET STUD | 11-8M0204726 | |
36 | PIN, REVERSE LOCK SPRING ATTACHING | 17-25598 | |
37 | WASHER, SWIVEL PIN TO BOTTOM YOKE (.060) | 12-25176 | |
37 | WASHER, SWIVEL PIN TO BOTTOM YOKE (.065) | 12-26837 | |
38 | YOKE, BOTTOM | 77416T1 | |
39 | NUT, SWIVEL PIN RETAINING | 11-71956 | |
40 | PIN, LOWER SHOCK MOUNTING | 55-696531 | |
41 | SPRING, REVERSE LOCK TENSION | 24-29821 | |
42 | REVERSE LOCK ASSEMBLY | 87432 | |
43 | SHAFT, REVERSE LOCK PIVOT | 56349 | |
44 | COTTER PIN, REVERSE LOCK TO SHAFT | 18-45882 | |
45 | SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET | 23-28199 | |
46 | WASHER, UPPER BUSHING RETAINER (INNER) | 12-28196 | |
47 | WASHER, LOWER BUSHING RETAINER (INNER) | 12-59378 | |
48 | SHOCK ABSORBER | 55-58780A7 | |
49 | BUSHING, RUBBER - SHOCK ABSORBER (UPPER) | 23-32171 | |
50 | BUSHING, RUBBER - SHOCK ABSORBER (LOWER) | 23-28198 | |
51 | WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER) | 12-8M0204648 | |
52 | SCREW, UPPER AND LOWER SHOCK MOUNTING PIN (3/4") | 10-69375A1 | |
53 | COVER, UPPER AND LOWER SHOCK MOUNTING PIN | 70679 | |
54 | SCREW, COVER TO SHOCK MOUNTING SCREWS (1/2") | 10-37655 |
COWLING AND FRONT COVER
Back to TopBelow is the parts list for Mercury 500 COWLING AND FRONT COVER:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COWL FRONT COVER ASSEMBLY | 2182-7927A5 | |
2 | KNOB, COWL FRONT COVER FASTENING | 56848 | |
3 | WASHER, COVER FASTENING KNOB | 12-30771 | |
4 | WASHER, COVER FASTENING KNOB | 12-59572 | |
5 | SPRING, TENSION - COVER FASTENING KNOB | 24-30772 | |
6 | PIN, ROLL - TENSION SPRING TO KNOB | 17-29077 | |
7 | BLANKET, SOUND ABSORBING | 38674 | |
8 | SEAL, SOUND - LOWER SECTION | 31095 | |
9 | SEAL SOUND - UPPER SECTION | 38133 | |
10 | WRAP AROUND COWL ASSEMBLY | 2118-3247A3 | |
11 | COWL LATCH ASSEMBLY | 46785A1 | |
12 | HOOK, COWL LATCH FASTENING | 30413 | |
13 | BLANKET, SOUND ABSORBING | 37794 | |
-- | GLUE (BLANKET ADHESIVE) | 92-86166Q1 |
CRANKSHAFT, PISTON AND CONNECTING ROD
Back to TopBelow is the parts list for Mercury 500 CRANKSHAFT, PISTON AND CONNECTING ROD:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT | 400-4627 | |
2 | CARROER ASSEMBLY, "O" RING | 60834A3 | |
3 | "O" RING, CARRIER | 64254001 | |
4 | CENTER MAIN BEARING ASSEMBLY | 500-5345A2 | |
5 | DOWEL PIN, CENTER MAIN BEARING | 17-20032 | |
6 | BEARING, NEEDLE | 29-20046T | |
7 | RACE, OUTER | 20047 | |
8 | RING, SNAP - OUTER RACE CLAMPING | 53-20048 | |
9 | SCREW, CENTER MAIN VEARING CLAMPING (1 1/2") | 10-20784 | |
10 | NUT, CENTER MAIN BEARING CLAMPING SCREW | 11-8M0207775 | |
11 | DOWEL PIN, (STEPPED) | 17-20379 | |
12 | MAIN BEARING ASSEMBLY (VALVE TYPE) | 534-3267T25 | |
13 | DOWEL PIN, MAIN BEARING | 17-20032 | |
14 | DOWEL PIN, REED LOCATING | 17-65855 | |
15 | SCREW, MAIN BEARING CLAMPING (9/16") | 10-45775 | |
16 | NUT, MAIN BEARING CLAMPING SCREW | 11-45774 | |
17 | REED SET, MATCHED - MAIN BEARING | 34-88498A1 | |
18 | REED STOP, MAIN BEARING REED VALVES | 34-20053 | |
19 | SCREW, REED STOP MOUNTING (9/16") | 10-77280 | |
20 | NUT, REED STOP MOUNTING SCREW | 11-20110 | |
21 | PISTON AND PISTON PIN ASSEMBLY | 780-9229A7 | |
22 | LOCK RING, PISTON PIN | 40-828119 | 40-47276 |
23 | RING, PISTON | 39-27841A12 | |
24 | CONNECTING ROD AND CAN ASSEMBLY | 632-7621A3 | |
25 | SCREW, CAP TO CONNECTING ROD | 10-45379 | |
26 | NUT, CONNECTING ROD SCREW | 11-20061 | |
27 | BEARING, NEDDLE - CRANKPIN | 29-20046T | |
28 | BEARING, NEEDLE-PISONT PIN | 29-20063 | |
29 | WASHER, NEEDLE LOCATING | 12-47275 | |
-- | PISOTN AND PISTON PIN ASSEMBLY (.015 OVERSIZE) Comment: OVERSIZE PISTON AND RING | 780-9229A10 | |
-- | RING, PISTON (.015 OVERSIZE) Comment: OVERSIZE PISTON AND RING | 39-28616A12 |
CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Back to TopBelow is the parts list for Mercury 500 CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY | 831-5347A3 | |
2 | DOWEL PIN. CYLINDER BLOCK TO MAIN BEARING | 17-20032 | |
3 | DOWEL PIN, CYLINDER BLOCK TO CENTER MAIN BEARING | 17-20323 | |
4 | PLUG, PIPE - WATER PRESSURE AND BALANCE TUBE HOLES | 22-328022 | |
5 | STUD, CARBURETOR MOUNTING (1 1/4") | 16-64936 | |
6 | STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1 9/16") | 16-68165 | |
7 | DOWEL PIN, CRANKCASE TO CYLINDER BLOCK | 17-43044 | |
8 | STUD CYL. BLOCK TO DRIVE SHAFT HOUSING (3 11/16") | 16-68168 | |
9 | STUD, CYL. BLOCK TO DRIVE SHAFT HOUSING 3 5/16") | 16-68166 | |
10 | STUD, CYL. CLOCK TO DRIVE SHAFT HOUSING (1 15/16") | 16-68167 | |
11 | CONNECTOR, WATER TELL TALE HOLE - CYLINDER BLOCK | 22-291112 | |
12 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2") | 10-78841 | |
12 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 5/8") | 10-69091 | |
13 | SCREW, CRANKCASE TO CYLINDER BLOCK (2 3/4") | 10-22039 | |
15 | NUT, CRANKCASE SCREW | 11-29250 | |
16 | SCREW, MAIN BEARING LOCKING (5/8") | 10-98260 | |
17 | TAB WASHER, BEARING LOCKING SCREW | 14-20091 | |
18 | SCREW, CENTER MAIN BEARING LOCKING (1") | 10-20359 | |
19 | TUBE, BALANCE - MAIN BEARING (8") | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
20 | CONNECTOR, BALANCE TUBE TO CYLINDER BLOCK | 22-291112 | |
21 | CLAMP, BALANCE TUBE TO CONNECTORS | 54-20386 | |
22 | SWITCH ASSEMBLY, MERCURY | 58124A8 | |
23 | SCREW, MERCURY SWITCH TO EXH. MANIFORLD COVER (1/2") | 10-48408 | |
24 | CHECK VALVE ASSEMBLY, BLEED HOSE (UPPER) | 21-64871A2 | |
26 | HOSE, CYLINDER BLEED | 32-9938779 | |
27 | CONNECTOR, CYLINDER BLEED HOSE (LOWER) | 22-56759 | |
28 | CLAMP, BLEED HOSE ATTACHING | 54-20387 |
DRIVE SHAFT HOUSING ASSEMBLY
Back to TopBelow is the parts list for Mercury 500 DRIVE SHAFT HOUSING ASSEMBLY:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | DRIVE SHAFT HOUSING ASSEMBLY (SHORT SHAFT) | 1592-8188A8 | |
1 | DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) | 1593-7513A12 | |
2 | PLUG, PLASTIC - TRIM TAB SCREW HOLE | 19-64649 | |
3 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (1 3/4") | 16-8M0022145 | 16-57932 |
4 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (3") | 16-57935 | |
5 | NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS (7/16") | 11-8M0204653 | |
6 | WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS (7/16") | 12-65791 | |
7 | ROD, PUSH - REVERSE LOCK (SHORT SHAFT) | 47835 | |
7 | ROD, PUSH - REVERSE LOCK (LONG SHAFT) | 47836 | |
8 | NUT, JAM - PUSH ROD | 11-28770 | |
9 | ROD END, PUSH ROD | 47837 | |
10 | PIN, REVERSE LOCK LEVER | 24-78203A2 | |
11 | COTTER PIN, PUSH ROD TO REVERSE LOCK | 18-25191 | |
12 | GUIDE, PUSH ROD Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 52917 | |
12 | GUIDE, PUSH ROD Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 933361 | |
13 | COVER, LOWER MOUNT CLAMP | 35474T | |
14 | SCREW, COVER TO LOWER MOUNT CLAMP | 10-29722 | |
15 | NUT, LOWER MOUNT CLAMP COVER | 11-35521 | |
16 | CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING | 69592F1 | |
17 | SCREW, LOWER MOUNT CLAMP/DRIVE SHAFT HSG. | 10-29256 | |
18 | SPRING, TENSION - LOWER MOUNT CLAMP | 24-35522 | |
19 | MOUNT, RUBBER - LOWER | 75304T1 | |
20 | BUMPER, RUBBER - LOWER MOUNT SCREW | 25067 | |
21 | SCREW, LOWER MOUNT SCREW | 10-75284 | |
22 | WASHER, LOWER MOUNT SCREW | 12-28051 | |
23 | WASHER, RUBBER - LOWER MOUNT SCREW | 12-28053 | |
24 | WASHER, LOWER MOUNT SCREW | 12-30119 | |
25 | NUT, LOWER MOUNT SCREW | 11-25096 | |
26 | MOUNT, RUBBER - UPPER | 75305 | |
26A | "O" RING, UPPER MOUNT | 25-65936 | |
27 | PACKING, "U" CUP - UPPER MOUNT COVERS | 24929 | |
28 | COVER, UPPER MOUNT - OUTSIDE HALF | 79680A1 | |
29 | COVER, UPPER MOUNT - INSIDE HALF | 79680A1 | |
30 | SCREW, UPPER MOUNT COVER - REAR (1 1/2") | 10-49987 | |
31 | SCREW, UPPER MOUNT COVER - FRONT (1 3/4") | 10-37941 | |
32 | NUT, UPPER MOUNT COVER FASTENING SCREW | 11-69431 | |
33 | WASHER, UPPER MOUNT BOLT (37/64 ID) | 12-27727 | |
34 | WASHER, RUBBER - UPPER MOUNT BOLT | 12-66966 | |
35 | WASHER, UPPER MOUNT BOLD (3/8 ID) | 12-30519 | |
36 | NUT, UPPER MOUNT BOLT | 11-23161 | |
37 | GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING | 27-385011 | |
38 | NUT, POWERHEAD TO DRIVE SHAFT HOUSING STUDS (5/16") | 11-64809 | |
39 | TUBE, EXHAUST(SHORT SHAFT) | 695431 | |
39 | TUBE, EXHAUST(LONG SHAFT) | 695441 | |
40 | TUBE, WATER INLET (SHORT SHAFT) | 32-37727 | |
40 | TUBE, WATER INLET (LONG SHAFT) | 32-45679 | |
41 | SEAL, TRIM COVER TO DRIVE SHAFT HOUSING | 38157 | |
42 | STRIP, RETAINING - TRIM COVER SEAL (SIDE) | 38154 | |
43 | STRIP, RETAINING - TRIM COVER SEAL (REAR) | 38158 | |
44 | SCREW, RETAINING STRIP TO DRIVE SHAFT HOUSING (SELF TAPPING) | 10-48408 | |
45 | COVER, TRIM - DRIVE SHAFT HOUSING | 37687 | |
46 | SCREW, TRIM COVER TO DRIVE SHAFT HOUSING | 10-57807 | |
47 | GROMMET, TRIM COVER SCREW | 25-92012 |
END CAPS, MANIFOLD AND EXHAUST COVERS
Back to TopBelow is the parts list for Mercury 500 END CAPS, MANIFOLD AND EXHAUST COVERS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY (SEE PAGE 19 FOR PARTS | 831-5347A3 | |
2 | END CAP ASSEMBLY, UPPER | 1100-3281A1 | |
3 | OIL SEAL | 26-41953 | |
4 | "O" RING, UPPER END CAP | 25-20081 | |
5 | BALL BEARING, UPPER END CAP | 30-63742T | |
6 | SHIM, UPPER END CAP TO CYL. BLOCK/CRANKCASE (.002-3-5-10) | 15-20082A1 | |
7 | SCREW, UPPER END CAP MONTING (7/8") | 10-29256 | |
8 | MOUNT, RUBBER - CRANKCASE | 90435 | |
9 | NUT, CRANKCASE RUBBER MOUNT | 11-8M0207775 | |
10 | GROUND STRAP, CRANKCASE MOUNT | 37996 | |
11 | END CAP ASSEMBLY, LOWER | 1158-6635T1 | |
13 | L, LOWER END CAP | 26-41953 | |
14 | "O" RING, LOWER END CAP | 25-20081 | |
15 | BALL BEARING, LOWER END CAP | 30-63742T | |
16 | SHIM, LOWER END CAP TO CRANKCASE/BYL. BLOCK (.002-3-5-10) | 15-20085A1 | |
17 | SCREW, LOWER END CAP MOUNTING (7/8") | 10-29256 | |
18 | GASKET, CYLINDER BLOCK TO BAFFLE PLATE | 27-854913 | |
19 | PLAT, BAFFLE - EXJAUST MANIFOLD | 90421T01 | |
20 | GASKET, BAFFLE PLATE TO EXHAUST COVER | 27-854924 | |
21 | COVER, EXHUAST MANIFOLD | 46112A3 | |
22 | SCREW, MANIFOLD COVER TO CYL. BLOCK (1") | 10-37562 | |
23 | SCREW, MANIFOLD COVER TO CYL. BLOCK - CLIP (1 1/8") | 10-38837 | |
24 | CLIP, HIGH TENSION LEAD | 54-52905 | |
25 | COVER ASSEMBLY, CYLINDER BLOCK | 1017-7054A1 | |
26 | PLUG, PIPE - CYLINDER BLOCK COVER | 22-328022 | |
27 | GASKET, CYLINDER BLOCK COVER | 27-85487 | |
28 | SCREW, CYLINDER BLOCK COVER MOUNTING (1") | 10-20653 | |
29 | NUT, COVER MOUNTING SCREW | 104-87 | |
30 | MOUNT, RUBBER - CYLINDER BLOCK COVER | 90435 | |
31 | NUT CYLINDER BLOCK COVER RUBBER MOUNT | 11-8M0207775 | |
32 | COVER, TRANSFER PORT | 27935 | |
33 | GASKET, TRANSFER PORT COVER | 27-279361 | |
34 | SCREW, TRANSFER PORT COVER MOUNTING (5/8") | 10-20540 |
EXHAUST EXTENSION PLATE AND SHIFT LINKAGE
Back to TopBelow is the parts list for Mercury 500 EXHAUST EXTENSION PLATE AND SHIFT LINKAGE:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PLATE ASSEMBLY, EXHAUST EXTENSION | 42819A2 | |
1 | BUSHING, EXHAUST EXTENSION PLATE | 23-27132 | |
3 | WASHER, NYLON - WATER INLET TUBE | 12-38453 | |
4 | SEAL, RUBBER - WATER TUBE | 26-38452 | |
5 | RETAINER, WATER TUBE SEAL | 38500 | |
6 | SCREW, RETAINER TO EXHAUST EXTENSION PLATE (3/4") | 10-69069 | |
7 | GASKETT, POWERHEAD TO EXHAUST EXTENSION PLATE | 27-796501 | |
8 | SEAL, RUBBER - EXHAUST EXTENSION PLATE | 38156 | |
9 | STRIP, RUBBER SEAL RETAINING | 99136 | |
10 | SCREW, RETAINING STRIP TO EXHAUST EXTENSION PLATE (1/2") | 10-37571 | |
11 | GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING | 27-385011 | |
12 | LEVER, THROTTLE AND SHIFT CABLES | 59037A2 | |
13 | SPRING, COMPRESSION - QUICK DISCONNECT LEVER | 24-38005 | |
14 | BUSHING, NYLON - QUICK DISCONNECT LEVER | 23-37927 | |
15 | PIN, ROLL - QUICK DISCONNECT LEVER | 17-239281 | |
16 | RETAINER, NYLON BEARING TO EXHAUST EXTENSION PLATE | 37926 | |
17 | SCREW, RETAINER TO EXHAUST EXTENSION PLATE (1 1/2") | 10-37923 | |
18 | GROUND STRAP ASSEMBLY, CRANKCASE TO COWL (3 5/8") | 46933A1 | |
19 | GROUND STRAP ASSEMBLY, HOUSING TO COWL (3 3/8") | 46933A2 | |
20 | SCREW, GROUND STRAP (3/9" SELF TAPPING) | 10-62568 | |
21 | SHIFT SHAFT ASSEMBLY, UPPER Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 57244A3 | |
21 | SHIFT SHAFT ASSEMBLY, UPPER Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 57244A4 | |
22 | COUPLING, UPPER SHIFT SHAFT Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 93960A1 | |
23 | BUSHING, NYLON - UPPER SHIFT SHAFT Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 23-26600 | |
21 | SHIFT SHAFT ASSEMBLY, UPPER (SHORT SHAFT) Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 75007A4 | |
21 | SHIFT SHAFT ASSEMBLY, UPPER (LONG SHAFT) Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 75008A4 | |
24 | WASHER, SHIFT CONTROL ACTUATOR | 12-24664 | |
25 | NUT, SHIFT CONTROL ACUATOR TO UPPER SHIFT SHAFT | 11-826709109 | 11-33825, 11-35045 |
26 | ACTUATOR ASSEMBLY, SHIFT CONTROL Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 37948A5 | |
26 | ACTUATOR ASSEMBLY, SHIFT CONTROL Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 72854A3 | |
27 | SPRING, SHIFT CABLE | 24-37934 | |
28 | SCREW, SPRING TO ACTUATOR | 10-38069 | |
29 | BEARING, NYLON - SHIFT CONTROL ACTUATOR | 37932 | |
30 | SCREW, BEARING TO SHIFT CONTROL ACTUATOR (1") | 10-36137 | |
31 | LOCKWASHER, BEARING SCREW | 13-21272 | |
32 | RAIL, SHIFT CONTROL BEARING | 37935 | |
33 | SCREW, RAIL TO EXHAUST MANIFOLD COVER (3/4") | 10-69028 | |
34 | LOCKWASHER, RAIL SCREW | 13-26992 |
FLYWHEEL ASSEMBLY AND STATOR
Back to TopBelow is the parts list for Mercury 500 FLYWHEEL ASSEMBLY AND STATOR:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT, FLYWHEEL | 11-8M0214915 | |
2 | WAHSER, FLYWHEEL NUT | 12-33001 | |
3 | KEYWHEEL DRIVE | 28-20094 | |
4 | FLYWHEEL ASSEMBLY (MANUAL) | 223-2402A13 | |
4 | FLYWHEEL ASSEMBLY (ELECTRIC) | 223-2403A18 | |
5 | RATCHET, FLYWHEEL (MANUAL) | 50-88755 | |
6 | SCREW, PLATE AND RATCHET (5/16") | 10-69088 | |
7 | SCREW, FLEX PLATE TO FLYWHEEL (5/8") | 10-32417 | |
8 | PIN, DOWEL - PULLEY TO FLYWHEEL | 17-26618 | |
9 | FLANGE, FLYWHEEL PULLEY | 29788 | |
10 | PULLEY, FLYWHEEL | 30306 | |
11 | HUB, FLANGE - FLYWHEEL PULLEY | 29787 | |
12 | STATOR, ALTERNATOR - FLYWHEEL ELECTRIC | 398-2996 | |
13 | SCERW, STATOR TO UPPER END CAP (7/8") ELECTRIC | 10-57021 | |
14 | CLAMP, STATOR LEAD TO CRANKCASE ELCTRIC | 54-26550 | |
15 | SCREW, STATOR LEAD CLAMP FASTENING (1/2") ELECTRIC | 10-35519 | |
16 | "D" WASHER, STATOR LEAD CLAMP SCREW ELECTRIC | 8M0084613 | 69205 |
17 | CLIP, STATOR LEAD TO CRANKCASE ELECTRIC | 54-46379 |
FUEL PUMP ASSEMBLY
Back to TopBelow is the parts list for Mercury 500 FUEL PUMP ASSEMBLY:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FUEL PUMP ASSEMBLY | 66777A1 | |
2 | CHECK VALVE ASSEMBLY | 21-30430A1 | |
3 | DIAPHRAGM KIT | 23014A1 | |
4 | GASKET, CHECK VALVE TO HOUSING (#) | ||
5 | GASKET, FUEL PUMP (#) | ||
6 | GASKET, FUEL PUMP COVER (#) | ||
7 | RETAINER, CHECK VALVE | 23004 | |
8 | SCREW, RETAINER TO HOUSING | 10-43725 | |
9 | COVER, FUEL PUMP | 23008 | |
10 | SCREW, FUEL PUMP MOUNTING (2 1/8") | 10-46368 | |
11 | SCREW, FUEL PUMP MOUNTING (1 5/8") | 10-88447 | |
12 | WASHER, FUEL PUMP SCREW | 12-847883 | 12-20128 |
13 | WASHER, FUEL PUMP SCREW | 12-66553 | |
14 | BUSHING, GUEL PUMP SCREW | 23-65790 | |
15 | SLEEVE, FUEL PUMP SCREW | 23-31915 | |
16 | CONNECTOR, PUMP OUTLET TO FUEL LINE | 22-22949 | |
17 | SLEEVE, RUBBER - CONNECTOR | 22-22946 | |
18 | NUT, CONNECTOR TO FUEL LINE | 22-22948 | |
19 | FUEL LINE, PUMP TO LOWER AND UPPER FILTER | 32-32094 | |
20 | ELBOW FUEL PUMP INLET | 22-22995 | |
21 | SLEEVE, RUBBER | 22-22947 | |
22 | NUT, ELBOW | 22-22948 | |
23 | FUEL LINE, FUEL PUMP TO ADAPTOR | 32-30036 | |
24 | CONNECTOR, FUEL LINE TO ADAPTOR | 22-37682 | |
25 | ADAPTOR, CHECK UNIT (FUEL LINE) | 22833 | |
26 | STEM, CHECK UNIT ADAPTOR | 23069 | |
27 | "O" RING, ADAPTOR STEM | 25-16524 | |
28 | SPRING, ADAPTOR STEM | 24-23067T | |
29 | CUP WASHER, ADAPTOR | 30188 | |
30 | SCREW, ADAPTOR TO BOTTOM COWL (1 3/4")-MANUAL | 10-69029 | |
30 | SCREW, ADAPTOR TO BOTTOM COWL (2")-ELECTRIC | 10-67916 | |
31 | NUT, ADAPTOR SCREW | 11-8M0207775 |
GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)
Back to TopBelow is the parts list for Mercury 500 GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1643-6038A17 | |
- | GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1643-6038A18 | |
- | GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1643-6038A5 | |
- | GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1643-6038A7 | |
1 | GEAR HOUSING ASSEMBLY | 1643-6038A6 | |
2 | PIN, DOWEL - GEAR HOUSING | 17-21438 | |
3 | STUD, WATER PUMP BODY/BASE TO GEAR HOUSING (2 5/8") | 16-33778 | |
4 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2 3/16") | 16-8M0034453 | 16-57933 |
5 | BEARING, ROLLER - DRIVE UNIT | 31-62091T | |
6 | SCREEN, WATER INTAKE - STARBOARD | 63850 | |
6 | SCREEN, WATER INTAKE - PORT | 72849A1 | |
7 | SCREW, WATER INTAKE SCREEN TO GEAR HOUSING (1 1/4") | 10-36070 | |
8 | NUT, WATER INTAKE SCREEN SCREW | 11-859124 | 11-45812 |
9 | PLATE, SUPPORT - EXHAUST TUBE SEAL | 92815 | |
10 | SEAL, EXHAUST TUBE | 37721001 | |
11 | GEAR, PINION - DRIVE SHAFT | 43-55607 | |
12 | NUT, PINION GEAR TO DRIVE SHAFT | 11-55910 | |
13 | GASKET, WATER PUMP BASE TO GEAR HOUSING | 27-32771 | |
14 | "O" RING, WATER PUMP BASE | 25-26855 | |
15 | WATER PUMP BASE ASSEMBLY | 46-77516A1 | |
16 | OIL SEAL, WATER PUMP BASE | 26-79831 | |
17 | OIL SEAL, WATER PUMP BASE | 26-90562 | |
18 | DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY | 17-35973 | |
19 | GASKET, LOWER - WATER PUMP BASE TO FACE PLATE | 27-19553 | |
20 | PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY | 32768 | |
21 | GASKET, UPPER - FACE PLATE TO WATER PUMP BODY | 27-19551 | |
22 | IMPELLER, WATER PUMP | 47-89983T | |
23 | KEY, IMPELLER DRIVE | 28-8M0032837 | 28-56662 |
24 | WATER PUMP BODY ASSEMBLY | 46-77822A1 | |
25 | INSERT, WATER PUMP BODY | 48753 | |
26 | WASHER, WATER PUMP BODY AND BASE STUDS | 12-8M0204649 | |
27 | NUT, WATER PUMP BODY AND BASE STUDS | 11-826709109 | 11-33825, 11-35045 |
28 | SEAL, WATER PUMP BODY TO WATER TUBE | 26-38452 | |
29 | WASHER, CUPPED - WATER TUBE SEAL | 12-38453 | |
30 | RING, RUBBER - CENTRIFUGAL SLINGER | 25-20273 | |
31 | SCREW, GREASE FILLER AND VENT HOLE | 10-79953Q04 | |
32 | WASHER, GREASE FILLER AND VENT HOLE SCREW | 12-191833 | |
33 | PLUG, GEAR HOUSING FLUSHING HOLE | 19-48750 | |
34 | WASHER, GEAR HOUSING FLUSHING HOLE | 12-8M0204663 | |
35 | SHAFT ASSEMBLY, SHIFT - LOWER Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 76063A1 | |
35 | SHAFT ASSEMBLY, SHIFT - LOWER Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 69787A1 | |
36 | CLIP, RETAINING - SHIFT SHAFT | 53-29641 | |
37 | "O" RING, SHIFT SHAFT BUSHING | 25-25439 | |
38 | BUSHING ASSEMBLY, SHIFT SHAFT | 23-77631A2 | |
39 | OIL SEAL, SHIFT SHAFT BUSHING (LOWER) | 26-24590 | |
40 | OIL SEAL, SHIFT SHAFT BUSHING (UPPER) | 26-892361 | |
41 | WASHER, RUBBER - SHIFT SHAFT BUSHING | 12-31266 | |
42 | BASE, LOWER - REVERSE LOCKING | 78036 | |
43 | CAM, REVERSE LOCKING Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 43308T1 | |
43 | CAM, REVERSE LOCKING Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 69542 | |
44 | DRIVE SHAFT ASSEMBLY (SHORT SHAFT) | 45-76089A2 | |
44 | DRIVE SHAFT ASSEMBLY (LONG SHAFT) | 45-76088A2 | |
45 | SPRING, COMPRESSION - DRIVE SHAFT | 24-20254 | |
46 | PIN, DRIVE SHAFT | 17-30545 | |
47 | SLEEVE, LUBRICATION - DRIVE SHAFT | 88181 | |
48 | ,SHIM, BEARING TO GEAR HOUSING (.002-3-5-10) | 15-20929A1 | |
49 | ROLLER BEARING ASSEMBLY, TAPERED - DRIVE SHAFT | 31-38146A1 |
GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)
Back to TopBelow is the parts list for Mercury 500 GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, COMPLETE (SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1643-6038A17 | |
- | GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 1643-6038A18 | |
- | GEAR HOUSING ASSEMBLY, COMPLETE (SHORT SHAFT) Comment: SEE NOTE BELOW | 1643-6038A5 | |
- | GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 1643-6038A7 | |
1 | GEAR HOUSING ASSEMBLY (SEE PAGE 34 FOR PARTS BREAKDOWN) | 1643-6038A6 | |
50 | CAM, SHIFT Comment: UNITED STATES 4141000 THRU 4280269 AUSTRALIA 8029515 THRU 8030089 BELGIUM 9082514 THRU 9100588 CANADA 7051983 THRU 7060607 | 760394 | |
50 | CAM, SHIFT Comment: UNITED STATES 4280270 AND UP AUSTRALIA NONE BUILT BELGIUM 9100589 AND UP CANADA 7060608 AND UP | 760394 | |
51 | FOLLOWER, CAM | 38441 | |
52 | SLIDE, CROSS PIN | 20843 | |
53 | SPRING, COMPRESSION - CAM FOLLOWER | 24-39845 | |
54 | SHIM, BEARING CUP TO GEAR HSG. (.002-3-5-10) | 15-38374A1 | |
55 | TAPERED ROLLER BEARING ASSEMBLY | 31-38356A1 | |
56 | BEARING, ROLLER - FORWARD GEAR | 31-21739 | |
57 | FORWARD GEAR ASSEMBLY | 43-55608T4 | |
58 | RATCHET, SLIDING CLUTCH | 52-92911T | |
59 | PIN, CROSS - RATCHET TO PROPELLER SHAFT | 17-8M0020942 | 17-38113 |
60 | SPRING, RETAINING - CROSS PIN | 24-38114 | |
61 | SHAFT, PROPELLER | 44-75365 | |
62 | REVERSE GEAR ASSEMBLY | 43-79158T | |
63 | SHIM, THRUST WASHER TO GEAR HSG. (.002-3-5-10) | 15-20927A1 | |
64 | WASHER, THRUST - REVERSE GEAR | 12-32004 | |
65 | BEARING, BALL - REVERSE GEAR | 30-20839T | |
66 | "O" RING, BEARING CARRIER | 25-31986 | |
67 | BEARING CARRIER ASSEMBLY | 69386T1 | |
68 | BEARING, ROLLER - BEARING CARRIER | 31-21700 | |
69 | OIL SEAL, BEARING CARRIER (DOUBLE LIP) | 26-8M0205511 | |
70 | OIL SEAL, LINE CUTTER | 26-8M0203757 | |
71 | KEY, LOCATING - BEARING CARRIER | 28-30281 | |
72 | TAB WASHER, GEAR HOUSING COVER | 14-53012 | |
73 | COVER, GEAR HOUSING | 11-87763 | |
74 | TRIM TAB ASSEMBLY, GEAR HOUSING | 97-31640Q4 | |
75 | SCREW, TRIM TAB TO GEAR HOUSING (1 3/4") | 10-66024 | |
76 | WASHER, DRIVE SHAFT HOUSING STUD (3/8") | 12-8M0214963 | |
77 | NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING (3/8") | 11-8M0204726 | |
78 | WASHER, DRIVE SHAFT HOUSING STUD (7/16") | 12-65791 | |
79 | NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING (7/16") | 11-8M0204653 | |
80 | THRUST HUB, FRONT | 65758 | |
81 | THRUST HUB ASSEMBLY, REAR | 62124A1 | |
82 | WASHER, CUPPED - THRUST HUB | 12-31992 | |
83 | NUT, PROPELLER | 11-69578Q1 |
IGNITION DRIVER AND PILOT ASSEMBLY
Back to TopBelow is the parts list for Mercury 500 IGNITION DRIVER AND PILOT ASSEMBLY:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | IGNITION DRIVER ASSEBMLY, COMPLETE | 333-4674A3 | |
2 | SHFT, IGNITION DRIVE | 45-27951 | |
3 | PILOT ASSEMBLY, IGNITION DRIVE | 47883A1 | |
4 | SCREW, ADAPTOR AND PILOT TO IGNITION DRIVE (5/8") | 10-96138 | |
5 | BALL BEARING, IGNITION DRIVE PILOT | 30-20066 | |
6 | SPRING, HORESHOE - IGNITION DRIVE PILOT | 24-27944 | |
7 | PIN, ANCHOR - HORSESHOE SPRING TO ANCHOR PIN | 17-27962 | |
8 | WASHER, HORSESHOE SPRING TO ANCHOR PIN | 12-8M0204649 | |
9 | EXONOMIZER COLLAR AND PIN ASSEMBLY | 48103A1 | |
10 | PIN, ECONOMIZER COLLAR - SPRING RETAINER | 17-27961 | |
11 | FITTING, GREASE - ECONOMIZER COLLAR | 22-25094 | |
12 | PLATE, THROTTLE ACTUATOR | 66778T | |
13 | SCREW, TRHOTTLE ACTUATOR TO ECONOMIZER COLLAR (1/2") | 10-46420 | |
14 | SCREW, ADJUSTING - THROTTLE ACTUATOR (1") | 10-23015 | |
15 | NUT, THROTTLE ACTUATOR ADJUSTING SCREW | 11-68219 | |
16 | CAP, THROTTLE ACTUATOR ADJUSING SCREW | 48039 | |
17 | WASHER, IGNITION DRIVE PILOT TO ADAPTOR | 12-46246 | |
18 | ADAPTOR, IGNITION DRIVE | 66856A1 | |
19 | SCREW, ADAPTOR AND PILOT TO CRANKCASE (1-1/4") | 10-74824 | |
20 | WASHER, ADAPTOR AND PILOT TO CRANKCASE SCREW | 12-20084 | |
22 | FITTING GREASE - IGNITION DRIVE ADAPTOR | 22-25094 | |
23 | WASHER, IGNITION DRIVER PILOT | 12-27939 | |
24 | TAB WASHER, ADAPTOR CAP FASTENING | 14-27960 | |
25 | WASHER, WAVE - IGNITION DRIVER BALL BEARING TENSION | 13-27959 | |
26 | CAP, IGNITION DRIVE ADAPTOR AND PILOT FASTENING | 27955 | |
27 | KEY, IGNITION DRIVE | 28-28657 | |
28 | HUB, DRIVEN PULLEY | 29784 | |
-- | SPACER, DRIVE PULLEY | 23-29909 | |
29 | DRIVE PULLEY ASSEMBLY | 29783A1 | |
30 | PIN, ROLL - FLANGE | 17-24873 | |
31 | FALNGE, DRIVEN PULLEY | 29785 | |
32 | WASHER, PULLEY SCREW | 12-20138 | |
33 | SCREW, PULLEY (5/8") | 10-64652 | |
34 | BELT, TIMING | 20140 | |
35 | PLATE, THROTTLE STOP | 53458 | |
36 | SCREW, THROTTLE STOP PLATE TO ADAPTOR (7/8") | 10-28668 | |
37 | SCREW, THROTTLE STOP ADJUSTING (1 5/8") | 10-20012 | |
38 | NUT, THROTTLE STOP ADJUSTING SCREW | 11-20013 | |
39 | CAP, MYLON - ADJUSTING SCREW | 26852 | |
40 | SWIVEL, LINKAGE - ECONOMIZER COLLAR | 27947 | |
41 | LINK ROD | 66552 | |
42 | SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER | 27948 | |
43 | LEVER, THROTTLE CONTROL | 53143A2 | |
44 | BUSHING, THROTTLE LEVER SCREW | 23-45818 | |
45 | SCREW, THROTTLE LEVER TO EXHAUST COVER (1 1/2") | 10-47273 | |
46 | WASHER, THROTTLE LEVER SCREW | 12-8M0042641 | 12-29395 |
47 | LATCH, THROTTLE CONTROL LEVER (THROTTLE CABLE) | 39483 | |
48 | SCREW, LATCH TO THROTTLE CONTROL LEVER (7/8") | 10-69026 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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