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Mercury 500 (9001581 THRU 9082513) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 500 Outboard Motor Parts Diagram & Catalog – Free PDF Download

BOTTOM COWL ASSEMBLY

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Below is the parts list for Mercury 500 BOTTOM COWL ASSEMBLY:

Mercury 500 BOTTOM COWL ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL ASSEMBLY Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 2116-4381A1
1 BOTTOM COWL ASSEMBLY Comment: UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 2116-4381A1
2 COVER, PLUG - BOTTOM COWL HARNESS HOLE Comment: REMOVE - NOT REQUIRED ON ELCTRIC ENGINE 57786
3 SCREW, PLUG COVER TO BOTTOM COWL Comment: REMOVE - NOT REQUIRED ON ELCTRIC ENGINE 10-45862
4 LOCKWASHER, PLUG COVER SCREW Comment: REMOVE - NOT REQUIRED ON ELCTRIC ENGINE 13-26996
- WASHER, PLUG COVER SCREW Comment: REMOVE - NOT REQUIRED ON ELCTRIC ENGINE 12-847883 12-20128 REMOVE - NOT REQUIRED ON ELCTRIC ENGINE
5 STUD, BOTTOM COWL TO REAR SUPPORT BRACKET 16-68169
6 NUT, BOTTOM COWL STUD 11-8267089
7 TUBE, VENT - IGNITION DRIVER OUTLET (12 5/8") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
7 TUBE, VENT DISTRIBUTOR OUTLET (10 1/2") Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821 UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512
8 ELBOW, VENT TUBE TO BOTTOM COWL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 22-31521
9 STRAP, VENT HOSE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 61990
-- CLAMP, VENT HOUSE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 54-49218
-- SCREW, VENT HOUSE CLAMP (5/8") Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 10-21722
-- NUT, VENT HOSE CLAMP SCREW Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 11-8M0207775
10 STOP SWITCH ASSEMBLY--MANUEL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 59065A6
11 INSULATOR, SLEEVE - INNER SWITCH TERMINAL Comment: MANUAL UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 30859
12 SPRING AND CONTRACT ASSEMBLY--MANUAL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 24-30858A1
13 COVER ASSEMBLY, STOP SWITCH--MANUAL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 38950A1
14 WASHER, SEALING - STOP SWITCH--MANUAL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 12-38949
15 LOCKWASHER, CONNECTOR BASE--MANUAL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 13-21972
16 NUT, CONNECTOR BASE TO BOTTOM COWL--MANUAL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 11-21971
17 STOP SWITCH ASSEMBLY--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 59065A4
18 SPRING, STOP SWITCH--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 24-60239
19 CONTRACT ASSEMBLY, STOP SWITCH--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 87-61577A1
20 COVER ASSEMBLY, STOP SWITCH--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 38950A1
21 WASHER, STOP SWITCH--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 12-59061
22 LOCKWASHER, STOP SWITCH--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 13-26996
23 NUT, GROUP LEAD TO STOP SWITCH--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 11-68219
24 LOCKWASHER, CONNECTOR BASE--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 13-21972
25 NUT, CONNECTOR BASE TO BOTTOM COWL--MAUNAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 11-21971
26 WIRE, SWITCH BOX TO STOP SWITCH--MANUAL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 56319A5
27 COVER PLATE ASSEMBLY Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 60948A1
28 PAD, SOUND - COVER PLATE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 37944
27 COVER PLATE ASSEMBLY Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 60948A1
29 SCREW, COVER PLATE TO BOTTOM COWL (3/8") 10-62568
30 BOOT, CONTROL CABLE 37695
31 BAFFLE, BOTTOM COWL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 23760
32 SCREW, BAFFLE TO BOTTOM COWL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 10-52867
33 BOOT, FUEL CONNECTOR 37637
34 SUPPORT, EXTERNAL WIRING HARNESS ELECTRIC 37692
35 SCREW, HARNESS SUPPORT TO BOTTOM COWL (2") ELECTRIC 10-21937
36 NUT, HARNESS SUPPORT SCREW ELECTRIC 11-8M0207775
37 HOSE, WATER TELL TALE - CYLINDER BLOCK TO BOTTOM COWL (16") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
38 NOZZEL, TELL TALE HOSE TO BOTTOM COWL 52889
39 SCREW, TELL TALE NOZZLE TO BOTTOM COWL 10-35519

CARBURETOR ASSEMBLY, COMPLETE

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Below is the parts list for Mercury 500 CARBURETOR ASSEMBLY, COMPLETE:

Mercury 500 CARBURETOR ASSEMBLY, COMPLETE Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR ASSEMBLY, COMPLETE Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 1333-3709
1 CARBURETOR ASSEMBLY, COMPLETE Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 1333-5818
2 FLOAT ASSEMBLY 1395-8673
3 PIN, FLOAT LEVER PINION (#)
4 LEVER, FLOAT (LOWER) (#)
5 LEVER, FLOAT (UPPER) (#)
6 INLET NEEDLE, SEAT AND GASKET 1395-92581
7 GASKET, INLET SEAT (#)
8 GASKET, FLOAT BOWL COVER (#)
9 COVER, FLOAT BOWL 1399-1133
10 SCREW, FLOAT BOWL COVER (SHORT) 10-52195
11 SCREW, FLOAT BOWL COVER (LONG) 10-52196
12 LOCKWASHER, FLOAT BOWL COVER SCREW 13-26995
13 GASKET, STRAINER COVER (LARGE) (#)
14 SCREEN FILTER 1399-3938
15 GASKET, STRAINER COVER (SMALL) (#)
16 COVER, STRAINER 1399-1135
17 GASKET, STRAINER COVER SCREW (#)
18 SCREW, STRAINER COVER FASTENING 10-25822
19 SCREW, THROTTLE STOP LEVER 1395-6027
20 LEVER, THROTTLE STOP (SEE NOTE BELOW) 8146791
21 SHAFT, THROTTLE 1399-2012
22 TUBE, IDLE (#)
23 GASKET, IDLE TUBE (#)
24 SCREW AND LOCKWASHER, THROTTLE SHUTTER (#)
25 SHUTTER, THROTTLE 1399-3392
26 SPRING, IDLE ADJUSTMENT SCREW (#)
27 SCREW, IDLE ADJUSTMENT 1399-1713
28 SCREW, PLUG - MAIN FUEL JET CHANNEL 10-28405
29 GASKET, JET CHANNEL PLUG SCREW (#)
30 JET, MAIN FUEL (.065) 1399-1465
30 JET, MAIN FUEL (.063) - STANDARD 1399-1463
30 JET, MAIN FUEL (.061) 1399-1461
30 JET, MAIN FUEL (.059) 1399-1459
31 GASKET, MAIN FUEL JET (EARLY MODELS ONLY) (#)
32 NOZZLE, MAIN (#)
33 SCREW, PLUG - MAIN NOZZLE 10-23178
34 SPRING, THROTTLE SHAFT RETURN (LOWER CARBURETOR) (#)
34 SPRING, THROTTLE SHAFT RETURN (UPPER CARBURETOR) (#)
35 SCREW, PLUG - BODY CHANNEL 10-28845
36 WELCH PLUG, BODY CHANNEL (#)
-- GASKET AND PACKING SET (1 PER CARBURETOR) 1399-2015
-- REPAIR PARTS KIT (1 PER CARBURETOR) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 1395-92621
-- REPAIR PARTS KIT (1 PER CARBURETOR) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 1395-92621
37 GASKET, CARBURETOR FLANGE 27-31402
38 NUT, CARBURETOR MOUNTING STUD 11-29250

CARBURETOR LINKAGE AND CHOKE SOLENOID

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Below is the parts list for Mercury 500 CARBURETOR LINKAGE AND CHOKE SOLENOID:

Mercury 500 CARBURETOR LINKAGE AND CHOKE SOLENOID Diagram
Position No. Part Name OEM Number Supersedes
1 CHOKE SOLENOID ELECTRIC 89-889274 54293A11
2 LOCKWASHER, CHOKE SOLENOID TERMINAL ELECTRIC 13-26996
3 NUT, CHOKE SOLENOID TERMINAL ELECTRIC 11-68219
4 SCREW, CHOKE SOLENOID TO FRONT BRACKET ELECTRIC 10-26066
5 LOCKWASHER, CHOKE SOLENOID SCREW ELECTRIC 13-8M0204647
6 NUT, CHOKE SOLENOID SCREW ELECTRIC 11-22053
7 PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID ELECTRIC 54283A2
8 WASHER, PLUNGER AND LINK ELECTRIC 12-30164
9 COTTER PIN, LINK TO UPPER CHOKE SHUTTER ELECTRIC 18-26953
10 CARBURETOR ASSEMBLY, COMPLETE Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 1333-3709
10 CARBURETOR ASSEMBLY, COMPLETE Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 1333-5818
11 CLUSTER, THROTTLE LEVER (UPPER CARB.) Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 27917
11 CLUSTER, THROTTLE LEVER (UPPER CARB.) Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 74371
12 SCREW, CLUSTER TO THROTTLE LEVER 1395-6027
13 PICK-UP BRACKET ASSEMBLY 53719A2
14 SCREW, PICK-UP BRACKET (3/4") 10-53651
15 KNOB, CHOKE ROD 90242A1
16 GROMMET, CHOKE KNOB 25-20116
17 "U" LINK, CHOKE ROD TO CHOKE KNOB (MANUAL) 22462
17 "U" LINK, CHOKE ROD TO CHOKE KNOB (ELECTRIC) 46303
18 SCREW, "U" LINK TO CHOKE KNOB 10-69022
19 LOCKWASHER, "U" LINK SCREW 13-26996
20 COTTER PIN, "U" LINK TO CHOKE ROD 18-26811
21 ROD, CHOKE (MANUAL) 47958
21 ROD, CHOKE (ELECTRIC) 46304
22 RIVET, CHOKE SHUTTER TO CHOKE ROD 17-25391
23 SPRING, TENSION - CHOKE ROD TO CARBURETOR 24-28965
24 SCREW, TENSION SPRING TO CARBURETOR 10-28713
25 RETAINER, SPRING 27711
26 SHUTTER, CHOKE - CARBURETOR 38604
27 BUSHING, NYLON - UPPER CHOKE SHUTTER (ELECTRIC) 23-30438
28 STUD, CARBURETOR - CHOKE SHUTTER PIVOT (1 3/8") 16-69036
29 WASHER, CHOKE SHUTTER CARBURETOR STUD 12-30164
30 NUT, CHOKE SHUTTER TO CARBURETOR STUD 11-20110
31 SCREEN, FILTER - CARBURETOR 35-56197
32 STUD, FILTER SCREEN TO CARBURETOR (1 1/8") 16-69037
33 WASHER, FILTER SCREEN STUD 12-30164
34 NUT, FILTER SCREEN STUD 11-20110

CLAMP AND SWIVEL BRACKET ASSEMBLY

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Below is the parts list for Mercury 500 CLAMP AND SWIVEL BRACKET ASSEMBLY:

Mercury 500 CLAMP AND SWIVEL BRACKET ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 1440-8394A1
1 CLAMP BRACKET ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 1440-8394A1
2 THUMB SCREW ASSEMBLY 28403A3
3 WASHER, THUMB SCREW 12-28404
4 TUBE, TILT - CLAMP BRACKET FILT TUBE 8M0041936 8M0035074, 883067, 30664 2, 74528
5 WASHER, CLAMP BRACKET TILT TUBE 12-52864
6 NUT, TILT TUBE FASTENING 11-858869 11-30499
7 CAP, PLASTIC - TILT TUBE 53078
8 SPACER, CLAMP BRACKET STUD 23-59624
9 STUD, CLAMP BRACKET 16-59625
10 LOCKWASHER, CLAMP BRACKET STUD 13-8M0204647
11 NUT, CLAMP BRACKET STUD 11-28770
12 TILT LOCK PIN ASSEMBLY 17-8M0026068 17-49930A 1
13 SLEEVE, RUBBER - TILT LOCK PIN BUMPER 32-28052
14 BOLT, CLAMP BRACKET TO BOAT TRANSOM (3 1/4") 10-68298
15 WASHER, CLAMP BRACKET BOLT 12-68410
14 BOLTT, CLAMP BRACKET TO BOAT TRANSOM (3") 10-68299
15 WASHER, CLAMP BRACKET BOLT 12-68300
16 NUT, CLAMP BRACKET BOLT 11-82670912
17 PIN, UPPER SHOCK MOUNTING 55-28416
18 SWIVEL BRACKET ASSEMBLY(SHORT SHAFT Comment: UNITED STATES 2858814 THRU 3572281 AUSTRALIA 2863739 THRU 8006764 BELGIUM 9001581 THRU 9021008 CANADA 2742142 THRU 7014407 1489-8597A4
18 SWIVEL BRACKET ASSEMBLY(LONG SHAFT Comment: UNITED STATES 2858814 THRU 3572281 AUSTRALIA 2863739 THRU 8006764 BELGIUM 9001581 THRU 9021008 CANADA 2742142 THRU 7014407 1490-8599A6
18 SWIVEL BRACKET ASSEMBLY(SHORT SHAFT) Comment: UNITED STATES 3572282 AND UP AUSTRALIA 8006765 AND UP CANADA 7014408 AND UP 1489-8597A4
18 SWIVEL BRACKET ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 3572282 AND UP AUSTRALIA 8006765 AND UP CANADA 7014408 AND UP 1490-8599A6
19 OIL SEAL, SWIVEL BRACKET 26-32911
20 SCREW, DRIVE - SWIVEL BRACKET 10-47828
21 FITTING, GREASE 22-69059
22 LUBRICAP, SWIVEL BRACKET GREASE FITTING 19-77633Q
23 TILT LOCK ASSEMBLY, STARBOARD 76386
24 TILT LOCK ASSEMBLY, PORT 76385T
25 TUBE, TILT LOCK 47802
26 COTTER PIN, TILT LOCK TUBE 18-47959
27 BUSHING, TILT LOCK TUBE 23-47803
28 WASHER, WAVE - TILT LOCK TUBE 13-69150
29 SWIVEL PIN AND STEERING ARM ASSEMBLY(SHORT SHAFT) 74316A2
29 SWIVEL PIN AND STEERING ARM ASSEMBLY(LONG SHAFT) 74316A1
30 BUMPER, STEERING ARM 30711
31 BOLT, UPPER MOUNT TO SWIVEL PIN (5 1/4") 10-33986
32 WASHER, SWIVEL PIN - LOWER 12-47606
33 BRACKET, RIDE GUIDE ATTACHING 76535T
34 STUD, RIDE GUIDE BRACKET TO STEERING ARM (1 1/4") 16-39781
35 NUT, RIDE GUIDE BRACKET STUD 11-8M0204726
36 SCREW, RIDE GUIDE ATTACHING (1 3/4") 10-31830
37 NUT, RIDE GUIDE ATTACHING SCREW 11-8M0204726
38 SERIAL PLATE 38-56267
39 SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET 10-25612
40 PIN, REVERSE LOCK SPRING ATTACHING 17-25598
41 WASHER, SWIVEL PIN TO BOTTOM YOKE (.060) 12-25176
41 WASHER, SWIVEL PIN TO BOTTOM YOKE (.065) 12-26837
42 YOKE, BOTTOM 77416T1
43 NUT, SWIVEL PIN RETAINING 11-71956
44 PIN, LOWER SHOCK MOUNTING 55-696531
45 SPRING, REVERSE LOCK TENSION 24-29821
46 REVERSE LOCK ASSEMBLY 87432
47 SHAFT, REVERSE LOCK PIVOT 56349
48 COTTER PIN, REVERSE LOCK TO SHAFT 18-45882
49 SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET 23-28199
50 WASHER, UPPER SHOCK BUSING TO CLAMP BRACKET 12-28196
50 WASHER, UPPER BUSHING RETAINER (INNER) 12-28196
51 WASHER, LOWER BUSHING RETAINER (INNER) 12-59378
52 SHOCK ABSORBER 55-58780A7
53 BUSHING, RUBBER - SHOCK ABSORBER (UPPER) 23-32171
54 BUSHING, RUPPER - SHOCK ABSORBER (LOWER) 23-28198
55 WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER) 12-8M0204648
56 SCREW, UPPER AND LOWER SHOCK MOUNTING PIN (3/4") 10-69375A1
57 COVER, UPPER AND LOWER SHOCK MOUNTING PIN 70679
58 SCREW, COVER TO SHOCK MOUNTING SCREWS (1/2") 10-37655

COWLING AND FRONT COVER

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Below is the parts list for Mercury 500 COWLING AND FRONT COVER:

Mercury 500 COWLING AND FRONT COVER Diagram
Position No. Part Name OEM Number Supersedes
1 COWL FRONT COVER ASSEMBLY Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 2182-7927A5
1 COWL FRONT COVER ASSEMBLY Comment: UNITED STATES 3008819 THRU 3235062 AUSTRALIA 3015354 THRU 3244337 CANADA 3015454 THRU 3243512 2182-7927A5
1 COWL FRONT COVER ASSEMBLY Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 2182-7927A5
2 KNOB, COWL FRONT COVER FASTENING 56848
3 WASHER, COVER FASTENING KNOB 12-30771
4 WASHER, COVER FASTENING KNOB 12-59572
5 SPRING, TENSION - COVER FASTENING KNOB 24-30772
6 PIN, ROLL - TENSION SPRING TO KNOB 17-29077
7 BLANKET, SOUND ABSORBING 38674
8 SEAL, SOUND - LOWER SECTION 31095
9 SEAL, SOUND - UPPER SECTION 38133
10 WRAP AROUND COWL ASSEMBLY 2118-3247A3
11 COWL LATCH ASSEMBLY 46785A1
12 HOOK, COWL LATCH FASTENING 30413
13 BLANKET, SOUND ABSORBING 37794
-- GLUE (BLANKET ADHESIVE) 92-86166Q1

CRANKSHAFT, PISTON AND CONNECTING ROD

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Below is the parts list for Mercury 500 CRANKSHAFT, PISTON AND CONNECTING ROD:

Mercury 500 CRANKSHAFT, PISTON AND CONNECTING ROD Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, FLYWHEEL 11-8M0214915
2 WASHER, FLYWHEEL NUT 12-33001
3 KEY, FLYWHEEL DRIVE 28-20094
4 CRANKSHAFT Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 400-2976A2
5 "O" RING, DRIVE SHAFT SPLINE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 25-29619
4 CRANKSHAFT Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 400-4627
6 CARRIER ASSEMBLY, "O" RING Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 60834A3
7 "O" RING, CARRIER Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 64254001
8 CENTER MAIN BEARING ASSEMBLY Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 500-5345A4
8 CENTER MAIN BEARING ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 500-5345A2
9 DOWEL PIN, CENTER MAIN BEARING 17-20032
10 BEARING, NEEDLE 29-20046T
11 RACE, OUTER 20047
12 RING, SNAP - OUTER RACE CLAMPING 53-20048
13 SCREW, CENTER MAIN BEARING CLAMPING (1 1/2") 10-20784
14 NUT, CENTER MAIN BEARING CLAMPING SCREW 11-8M0207775
15 DOWEL PIN, (STEPPED) 17-20379
16 MAIN BEARING ASSEMBLY (VALVE TYPE) 534-3267T25
17 DOWEL PIN, MAIN BEARING 17-20032
18 DOWEL PIN, REED LOCATING 17-65855
19 SCREW, MAIN BEARING CLAMPING (9/16") 10-45775
20 NUT, MAIN BEARING CLAMPING SCREW 11-45774
21 REED SET, MATCHED - MAIN BEARING 34-88498A1
22 REED STOP, MAIN BEARING REED VALVES 34-20053
23 SCREW, REED STOP MOUNTING (9/16") 10-77280
24 NUT, REED STOP MOUNTING SCREW 11-20110
25 PISTON AND PISTON PIN ASSEMBLY Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 780-9229A7
25 PISTON AND PISTON PIN ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 780-9229A7
26 LOCK RING, PISTON PIN 40-828119 40-47276
27 RING, PISTON 39-27841A12
28 CONNECTING ROD AND CAP ASSEMBLY 632-7621A3
29 SCREW, CAP TO CONNECTING ROD 10-45379
30 NUT, CONNECTING ROD SCREW 11-20061
31 BEARING, NEEDLE - CRANKPIN 29-20046T
32 BEARING, NEEDLE - PISTON PIN 29-20063
33 WASHER, NEEDLE LOCATING 12-47275
-- PISTON AND PISTON PIN ASSEMBLY (.015 OVERSIZE) Comment: OVERSIZE PISTON AND RING 780-9229A10
-- RING, PISTON (.015 OVERSIZE) Comment: OVERSIZE PISTON AND RING 39-28616A12

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

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Below is the parts list for Mercury 500 CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Mercury 500 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: UNITED STATES 2858814 THRU 3478002 AUSTRALIA 2863739 THRU 8004784 BELGIUM 9001581 THRU 9006163 CANADA 2742142 THRU 7007357 831-5347A3
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: UNITED STATES 3478003 THRU 3816307 AUSTRALIA 8004785 THRU 8015989 BELGIUM 9006164 THRU 9047653 CANADA 7007358 THRU 7030747 831-5347A3
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 831-5347A3
2 DOWEL PIN, CYLINDER BLOCK TO MAIN BEARING 17-20032
3 DOWEL PIN, CYLINDER BLOCK TO CENTER MAIN BEARING 17-20323
4 PLUG, PIPE - WATER PRESSURE AND BALANCE TUBE HOLES (SERVICE 22-328022
5 STUD, CARBURETOR MOUNTING (1 1/4") 16-64936
6 STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1 9/16") 16-68165
7 DOWEL PIN, CRANKCASE TO CYLINDER BLOCK 17-43044
8 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (3 11/16") 16-68168
9 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 5/16") 16-68166
10 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (1 15/16") 16-68167
11 CONNECTOR, WATER TELL TALE HOLE - CYLINDER BLOCK 22-291112
12 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2") 10-78841
12 SCREW, CRANKCASE TO CYLINDER BLOCK (1 5/8") 10-69091
13 SCREW, CRANKCASE TO CYLINDER BLOCK (2 3/4") 10-22039
14 WASHER, CRANKCASE SCREW 12-20084
15 NUT, CRANKCASE SCREW 11-29250
16 SCREW, MAIN BEARING LOCKING (5/8") 10-98260
17 TAB WASHER, BEARING LOCKING SCREW 14-20091
18 SCREW, CENTER MAIN BEARING LOCKING (1") 10-20359
19 TUBE, BALANCE - MAIN BEARING 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 CONNECTOR, BALANCE TUBE TO CYLINDER BLOCK 22-291112
21 CLAMP, BALANCE TUBE TO CONNECTORS 54-20386
22 SWITCH ASSEMBLY, MERCURY 58124A8
23 SCREW, MERCURY SWITCH TO EXHAUST MANIFOLD COVER (1/2") 10-48408
24 CHECK VALVE ASSEMBLY, BLEED HOSE (UPPER) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 22-62365A1
25 CHECK VALVE ASSEMBLY, BLEED HOSE VALVE Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 21-28481A1
26 HOUSE, CYLINDER BLEED (6 1/2") Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 32-9912688
26 HOSE, CYLINDER BLEED (5 1/2") Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 32-9912688
27 CONNECTOR, CYLINDER BLEED HOSE (LOWER) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 22-34579
27 CONNECTOR, CYLINDER BLEED HOSE (UPPER) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 22-33373001
24 CHECK VALVE ASSEMBLY, BLEED HOSE (UPPER) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 22-56759
26 HOSE, CYLINDRE BLEED Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 32-9938779
27 CONNECTOR, CYLINDER BLEED HOSE (LOWER) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 21-64871A2
28 CLAMP, BLEED HOSE ATTACHING Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 54-20387

DRIVE SHAFT HOUSING ASSEMBLY

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Below is the parts list for Mercury 500 DRIVE SHAFT HOUSING ASSEMBLY:

Mercury 500 DRIVE SHAFT HOUSING ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 DRIVE SHAFT HOUSING ASSEMBLY(SHORT SHAFT) FIGURE 1 SEE CHART 1554-3910A2
1 DRIVE SHAFT HOUSING ASSEMBLY(LONG SHAFT) FIGURE 1 SEE CHART 1564-3913A2
1 DRIVE SHAFT HOUSING ASSEMBLY(SHORT SHAFT) FIGURE 2 SEE CHART 1592-8188A8
1 DRIVE SHAFT HOUSING ASSEMBLY(LONG SHAFT) FIGURE 2 SEE CHART 1593-7513A12
2 PLUG, PLASTIC - TRIM TAB SCREW HOLE 19-64649
3 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (1 3/4") 16-8M0022145 16-57932
4 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (3") 16-57935
5 NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS (7/16") 11-8M0204653
6 WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS (7/16") 12-65791
7 ROD, PUSH - REVERSE LOCK(SHORT SHAFT 47835
7 ROD, PUSH - REVERSE LOCK(LONG SHAFT 47836
8 NUT, JAM - PUSH ROD 11-60049
9 ROD END, PUSH ROD 47837
10 PIN, REVERSE LOCK LEVER 24-78203A2
11 COTTER PIN, PUSH ROD TO REVERSE LOCK 18-25191
12 GUIDE, PUSH ROD 52917
13 COVER, LOWER MOUNT CLAMP 35474T
14 SCREW, COVER TO LOWER MOUNT CLAMP 10-29722
15 NUT, LOWER MOUNT CLAMP COVER 11-35521
16 CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING 69592F1
17 SCREW, LOWER MOUNT CLAMP?DRIVE SHAFT HSG. 10-29256
18 SPRING, TENSION - LOWER MOUNT CLAMP 24-35522
19 MOUNT, RUBBER - LOWER 75304T1
20 BUMPER, RUBBER - LOWER MOUNT SCREW 25067
21 SCREW, LOWER MOUNT (5 1/2") 10-75284
22 WASHER, LOWER MOUNT SCREW 12-28051
23 WASHER, RUBBER - LOWER MOUNT SCREW 12-28053
24 WASHER, LOWER MOUNT SCREW 12-30119
25 NUT, LOWER MOUNT SCREW 11-25096
26 MOUNT, RUBBER - UPPER 75305
26A "O" RING, UPPER MOUNT Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 25-65936
27 PACKING, "U" CUP - UPPER MOUNT COVERS 24929
28 COVER, UPPER MOUNT - OUTSIDE HALF 79680A1
29 COVER, UPPER MOUNT - INSIDE HALF 79680A1
30 SCREW, UPPER MOUNT COVER - REAR (1 1/2") 10-49987
31 SCREW, UPPER MOUNT COVER - FRONT (1 3/4") 10-37941
32 NUT, UPPER MOUNT COVER FASTENING SCREW 11-35888
33 WASHER, UPPER MOUNT BOLT (37/64 ID) 12-30520
34 WASHER, RUBBER - UPPER MOUNT BOLT 12-30521
35 WASHER, UPPER MOUNT BOLT (3/8 ID) 12-30519
36 NUT, UPPER MOUNT BOLT 11-23161
37 GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING 27-385011
38 NUT, POWERHEAD TO DRIVE SHAFT HOUSING STUDS (5/16") 11-64809
39 EXHAUST(SHOFT SHAFT) 695431
39 TUBE, EXHAUST(LONG SHAFT) 695441
40 TUBE, WATER INLET(SHORT SHAFT 32-37727
40 TUBE, WATER INLET(LONG SHAFT) 32-45679
41 SEAL, TRIM COVER TO DRIVE SHAFT HOUSING 38157
42 STRIP, RETAINING - TRIM COVER SEAL (SIDE) 38154
43 STRIP, RETAINING - TRIM COVER SEAL (REAR) 38158
44 SCREW, RETAINING STRIP TO DRIVE SHAFT HOUSING (SELF TAPPING) 10-48408
45 COVER, TRIM - DRIVE SHAFT HOUSING 37687
46 SCREW, TRIM COVER TO DRIVE SHAFFT HOUSING Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 10-37571
46 SCREW, TRIM COVER TO DRIVE SHAFT HOUSING Comment: UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 10-57807
47 GROMMET, TRIM COVER SCREW Comment: UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 25-92012

END CAPS, MANIFOLD AND EXHAUST COVERS

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Below is the parts list for Mercury 500 END CAPS, MANIFOLD AND EXHAUST COVERS:

Mercury 500 END CAPS, MANIFOLD AND EXHAUST COVERS Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: UNITED STATES 2858814 THRU 3478002 AUSTRALIA 2863739 THRU 8004784 BELGIUM 9001581 THRU 9006163 CANADA 2742142 THRU 7007357 831-5347A3
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: UNITED STATES 3478003 THRU 3816307 AUSTRALIA 8004785 THRU 8015989 BELGIUM 9006164 THRU 9047653 CANADA 7007358 THRU 7030747 831-5347A3
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 831-5347A3
2 END CAP ASSEMBLY, UPPER 1100-3281A1
3 OIL SEAL 26-41953
4 "O" RING, UPPER END CAP 25-20081
5 BALL BEARING, UPPER END CAP 30-63742T
6 SHIM, UPPER END CAP TO CYLINDER BLOCK AND CRANKCASE Comment: (.002-3-5-10) 15-20082A1
7 SCREW, UPPER END CAP MOUNTING (7/8") 10-29198
8 MOUNT, RUBBER - CRANCASE 90435
9 NUT, CRANKCASE RUBBER MOUNT 11-8M0207775
10 GROUND STRAP, CRANKCASE MOUNT 37996
11 END CAP ASSEMBLY, LOWER Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 1102-4181A1
11 END CAP ASSEMBLY, LOWER Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 1158-6635T1
12 CHECK VALVE ASSEMBLY, LOWER END CAP Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 21-42657A3
13 OIL SEAL, LOWER END CAP 26-41953
14 "O" RING, LOWER END CAP 25-20081
15 BALL BEARING, LOWER END CAP 30-63742T
16 SHIM, LOWER END CAP TO CRANKCASE AND CYLINDER BLOCK (.002-3- 15-20085A1
17 SCREW, LOWER END CAP MOUNTING (7/8") 10-29198
18 GASKET, CYLINDER BLOCK TO BAFFLE PLATE 27-854913
19 PLATE, BAFFLE - EXHAUST MANIFOLD 90421T01
20 GASKET, BAFFLE PLATE TO EXHAUST COVER 27-854924
21 COVER, EXHAUST MANIFOLD 46112A3
22 SCREW, MANIFOLD COVER TO CYLINDER BLOCK (1") 10-37562
23 SCREW, MANIFOLD COVER TO CYLINDER BLOCK - HIGH TENSION CLIP 10-38837
24 CLIP, HIGH TENSION LEAD 54-52905
25 COVER ASSEMBLY, CYLINBER BLOCK 1017-7054A1
26 PLUG, PIPE - CYLINDER BLOCK COVER 22-328022
27 GASKET, CYLINDER BLOCK COVER 27-85487
28 SCREW, CYLINDER BLOCK COVER MOUNTING (1") 10-20653
29 NUT, COVER MOUNTING SCREW 11-8M0207775
30 MOUNT, RUBBER - CYLINDER BLOCK COVER 90435
31 NUT, CYLINDER BLOCK COVER RUBBER MOUNT 11-8M0207775
32 COVER, TRANSFER PORT 27935
33 GASKET, TRANSFER PORT COVER 27-279361
34 SCREW, TRNASFER PORT COVER MOUNTING (5/8") 10-20540

EXHAUST EXTENSION PLATE AND SHIFT LINKAGE

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Below is the parts list for Mercury 500 EXHAUST EXTENSION PLATE AND SHIFT LINKAGE:

Mercury 500 EXHAUST EXTENSION PLATE AND SHIFT LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, EXHAUST EXTENSION 42819A2
2 WASHER, NYLON - WATER INLET TUBE 12-38453
3 SEAL, RUBBER - WATER TUBE 26-38452
4 RETAINER, WATER TUBE SEAL 38500
5 SCREW, RETAINER TO EXHAUST EXTENSION PLATE (3/4") 10-69069
6 SCREW, EXHAUST PLATE (1 1/4") Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 10-56500
7 NUT, EXHAUST PLATE SCREW Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 11-8M0207775
8 GGASKET, POWERHEAD TO EXHAUST EXTENSION PLATE 27-796501
9 SEAL, RUBBER - EXHAUST EXTENSION PLATE 38156
10 STRIP, RUBBER SEAL RETAINING 99136
11 SCREW, RETAINING STRIP TO EXHAUST EXTENSION PLATE (1/2") 10-37571
12 GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING 27-385011
13 LEVER, THROTTLE AND SHIFT CABLES Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 59037A2
13 LEVER, THROTTLE AND SHIFT CABLES Comment: UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 59037A2
14 SPRING, COMPRESSION - QUICK DISCONNECT LEVER 24-38005
15 BUSHING, NYLON - QUICK DISCONNECT LEVER 23-37927
16 PIN, ROLL - QUICK DISCONNECT LEVER 17-239281
17 RETAINER, NYLON BEARING TO EXHAUST EXTENSION PLATE 37926
18 SCREW, RETAINER TO EXHAUST EXTENSION PLATE (1 1/2") 10-37923
19 GROUND STRAP ASSEMBLY, CRANKCASE TO COWL (3 5/8") 46933A1
20 GROUND STRAP ASSEMBLY, HOUSING TO COWL (3 3/8") 46933A2
21 SCREW, GROUND STRAP (3/8" SELF TAPPING) 10-62568
22 LOCKWASHER, GROUND STRAP SCREW 13-69432
23 SHIFT SHAFT ASSEMBLY, UPPER(SHORT SHAFT) 57244A3
23 SHIFT SHAFT ASSEMBLY, UPPER(LONG SHAFT) 57244A4
24 COUPLING, UPPER SHIFT SHAFT 93960A1
25 BUSHING, NYLON - UPPER SHIFT SHAFT 23-26600
26 WASHER, SHIFT CONTROL ACTUATOR 12-24664
27 NUT, SHIFT CONTROL ACTUATOR TO UPPER SHIFT SHAFT 11-826709109 11-33825, 11-35045
28 ACTUATOR ASSEMBLY, SHIFT CONTROL Comment: UNITED STATES 2858814 THRU 3572281 AUSTRALIA 2863739 THRU 8006764 BELGIUM 9001581 THRU 9021008 CANADA 2742142 THRU 7014407 37948A5
29 RETAINER, QUICK DISCONNECT LATCH Comment: UNITED STATES 2858814 THRU 3572281 AUSTRALIA 2863739 THRU 8006764 BELGIUM 9001581 THRU 9021008 CANADA 2742142 THRU 7014407 56806
30 LATCH, QUICK DISCONNECT - ACTUATOR Comment: UNITED STATES 2858814 THRU 3572281 AUSTRALIA 2863739 THRU 8006764 BELGIUM 9001581 THRU 9021008 CANADA 2742142 THRU 7014407 56807
31 PIN, ROLL - ACTUATOR Comment: UNITED STATES 2858814 THRU 3572281 AUSTRALIA 2863739 THRU 8006764 BELGIUM 9001581 THRU 9021008 CANADA 2742142 THRU 7014407 17-24800
28 ACTUATOR ASSEMBLY, SHIFT CONTROL Comment: UNITED STATES 3572282 AND UP AUSTRALIA 8006765 AND UP CANADA 7014408 AND UP 37948A5
32 SPRING, SHIFT CABLE Comment: UNITED STATES 3572282 AND UP AUSTRALIA 8006765 AND UP CANADA 7014408 AND UP 24-37934
33 SCREW, SPRING TO ACTUATOR Comment: UNITED STATES 3572282 AND UP AUSTRALIA 8006765 AND UP CANADA 7014408 AND UP 10-38069
34 BEARING, NYLON - SHIFT CONTROL ACTUATOR 37932
35 SCREW, BEARING TO SHIFT CONTROL ACTUATOR (1") 10-36137
36 LOCKWASHER, BEARING SCREW 13-21272
37 RAIL, SHIFT CONTROL BEARING 37935
38 SCREW, RAIL TO EXHAUST MANIFOLD COVER (3/4") 10-69028
39 LOCKWASHER, RAIL SCREW 13-26992

FLYWHEEL ASSEMBLY AND STATOR

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Below is the parts list for Mercury 500 FLYWHEEL ASSEMBLY AND STATOR:

Mercury 500 FLYWHEEL ASSEMBLY AND STATOR Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, FLYWHEEL 11-8M0214915
2 WASHER, FLYWHEEL NUT 12-33001
3 KEY, FLYWHEEL DRIVE 28-20094
4 FLYWHEEL ASSEMBLY (MANUAL) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 223-2402A13
4 FLYWHEEL ASSEMBLY (ELECTRIC) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 223-2403A18
4 FLYWHEEL ASSEMBLY (MANUAL) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 223-2402A13
4 FLYWHEEL ASSEMBLY (ELECTRIC) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 223-2403A18
5 RATCHET, FLYWHEEL (MANUAL) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 50-39837
6 SCREW, PLATE AND RATCHET (5/8") Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 10-32417
5 RATCHET, FLYWHEEL (MANUAL) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 50-88755
6 SCREW, PLATE AND RATCHET (5/16") Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 10-54630
7 SCREW, FLEX PLATE TO FLYWHEEL (5/8") 10-32417
8 PIN, DOWEL - PULLEY TO FLYWHEEL 17-26618
9 FLANGE, FLYWHEEL PULLEY 29788
10 PULLEY, FLYWHEEL 30306
11 HUB, FLANGE - FLYWHEEL PULLEY 29787
12 STATOR, ALTERNATOR - FLYWHEEL ELECTRIC 398-2996
13 SCREW, STATOR TO UPPER END CAP (7/8") ELECTRIC 10-57021
14 CLAMP, STATOR LEAD TO CRANKCASE ELECTRIC 54-26550
15 SCREW, STATOR LEAD CLAMP FASTENING (1/2") ELECTRIC 10-35519
16 "D" WASHER, STATOR LEAD CLAMP SCREW ELECTRIC 8M0084613 69205
17 CLIP, STATOR LEAD TO CRANKCASE ELECTRIC 54-46379

FUEL PUMP ASSEMBLY

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Below is the parts list for Mercury 500 FUEL PUMP ASSEMBLY:

Mercury 500 FUEL PUMP ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL PUMP ASSEMBLY Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 56677A6
2 CHECK VALVE ASSEMBLY Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 21-30430A1
3 DIAPHRAGM KIT Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 23014A1
4 GASKET, CHECK VALVE TO HOUSING (#) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747
5 GASKET, FUEL PUMP (#) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747
6 GASKET, FUEL PUMP COVER (#) Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747
7 RETAINER, CHECK VALVE Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 23004
8 SCREW, RETAINER TO HOUSING Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 10-43725
9 COVER, FUEL PUMP 23008
10 SCREW, FUEL PUMP MOUNTING (1 7/8") Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 10-30273
11 SCREW, FUEL PUMP MOUNTING (1 1/2") Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 10-73013
1 FUEL PUMP ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 66777A1
2 CHECK VALVE ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 21-30430A1
3 DIAPHRAGM KIT Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 23014A1
4 GASKET, CHECK VALUE TO HOUSING (#) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP
5 GASKET, FUEL PUMP (#) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP
6 GASKET, FUEL PUMP COVER (#) Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP
7 RETAINER, CHECK VALUE Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 23004
8 SCREW, RETAINER TO HOUSING Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 10-43725
9 COVER, FUEL PUMP Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 23008
10 SCREW, FUEL PUMP MOUNTING (2 1/8") Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 10-46368
11 SCREW, FUEL PUMP MOUNTING (1 5/8") Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 10-88447
12 WASHER, FUEL PUMP SCREW Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 12-847883 12-20128 UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP
13 WASHER, FUEL PUMP SCREW Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 12-66553
14 BUSHING, FUEL PUMP SCREW Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 23-65790
15 SLEEVE, FUEL PUMP SCREW Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 23-31915
16 CONNECTOR, PUMP OUTLET TO FUEL LINE 22-22949
17 SLEEVE, RUBBER - CONNECTOR 22-22946
18 NUT, CONNECTOR TO FUEL LINE 22-22948
19 FUEL LINE, PUMP TO LOWER AND UPPER FILTER 32-32094
20 ELBOW, FUEL PUMP INLET 22-22995
21 SLEEVE, RUBBER 22-22946
22 NUT, ELBOW 22-22948
23 FUEL LINE, FUEL PUMP TO ADAPTOR 32-30036
24 CONNECTOR, FUEL LINE TO ADAPTOR 22-37682
25 ADAPTOR, CHECK UNIT (FUEL LINE) 30186
26 STEM, CHECK UNIT ADAPTOR 30187
27 "O" RING, ADAPTOR STEM 25-16524
28 SPRING, ADAPTOR STEM 24-30189
29 CUP WASHER, ADAPTOR 30188
30 SCREW, ADAPTOR TO BOTTOM COWL (1 3/4") - MANUAL 10-69029
30 SCREW, ADAPTOR TO BOTTOM COWL (2") - ELECTRIC 10-21937
31 NUT, ADAPTOR SCREW 11-8M0207775

GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)

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Below is the parts list for Mercury 500 GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1):

Mercury 500 GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE(SHOFT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 1626-3927A4
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 1626-3927A5
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT)-FIGURE 1 Comment: SEE CHART. SEE NOTE BELOW 1643-4518A7
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT)-FIGURE 1 Comment: SEE CHART. SEE NOTE BELOW 1643-4518A8
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT)-FIGURE 2 Comment: SEE CHART. SEE NOTE BELOW 1643-6038A17
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT)-FIGURE 2 Comment: SEE CHART. SEE NOTE BELOW 1643-6038A18
- GEAR HOUSING ASSEMBLY, COMPLETE(SHOFT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 1643-6038A17
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 1643-6038A18
1 GEAR HOUSING ASSEMBLY Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 1626-3927A6
1 GEAR HOUSING ASSEMBLY(FIGURE 1) SEE CHART 1643-4518A6
1 GEAR HOUSING ASSEMBLY(FUGURE 2) SEE CHART 1643-6038A6
1 GEAR HOUSING ASSEMBLY Comment: UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 1643-6038A6
2 PIN, DOWEL - GEAR HOUSING 17-21438
3 STUD, WATER PUMP BODY/BASE TO GEAR HSG. (2 11/16") - Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 16-57934
3 STUD, WATER PUMP BODY/BASE TO GEAR HSG. (2 5/8")- Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 16-33778
4 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2 3/16") 16-8M0034453 16-57933
5 BEARING, ROLLER - DRIVE SHAFT 31-62091T
6 SCREEN, WATER INTAKE - STARBOARD Comment: UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 63850
6 SCREEN, WATER INTAKE - PORT Comment: UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 72849A1
7 SCREW, WATER INTAKE SCREEN TO GEAR HOUSING (1 1/4") SERIAL Comment: UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 10-36070
8 NUT, WATER INTAKE SCREEN SCREW Comment: UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 11-859124 11-45812 UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP
9 PLATE, SUPPRT - EXHAUST TUBE SEAL 92815
10 SEAL, EXHAUST TUBE 37721001
11 GEAR, PINION - DRIVE SHAFT 43-55607
12 NUT, PINION GEAR TO DRIVE SHAFT 11-55910
13 GASKET, WATER PUMP BASE TO GEAR HOUSING 27-32771
14 "O" RING, WATER PUMP BASE 25-26855
15 WATER PUMP BASE ASSEMBLY 46-77516A1
16 OIL SEAL, WATER PUMP BASE 26-90562
17 OIL SEAL, WATER PUMP BASE 26-79831
18 DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY 17-35973
19 GASKET, LOWER - WATER PUMP BASE TO WATER PUMP BODY 27-19553
20 PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY 32768
21 GASKET, UPPER - FACE PLATE TO WATER PUMP BODY 27-19551
22 IMPELLER, WATER PUMP 47-89983T
23 KEY, IMPELLER DRIVE 28-8M0032837 28-56662
24 WATER PUMP BODY ASSEMBLY 46-77822A1
25 INSERT, WATER PUMP BODY 48753
26 OIL SEAL, WATER PUMP BODY 26-32121
27 WASHER, WATER PUMP BODY AND BASE STUDS 12-8M0204649
28 WATER PUMP BODY AND BASE STUDS 11-826709109 11-33825, 11-35045
29 SEAL, WATER PUMP BODY TO WATER TUBE 26-38452
30 WASHER, CUPPED - WATER TUBE SEAL 12-38453
31 RING, RUBBER - CENTRIFUGAL SLINGER 25-20273
32 "O" RING, UPPER - DRIVE SHAFT Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 25-29619
33 SCREW, GREASE FILLER AND VENT HOLE 10-79953Q04
34 WASHER, GREASE FILLER AND VENT HOLE SCREW 12-191833
35 PLUG, GEAR HOUSING FLUSHING HOLE 19-48750
36 WASHER, GEAR HOUSING FLUSHING HOLE 12-8M0204663
37 SHAFT ASSEMBLY, SHIFT - LOWER Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 55420A1
37 SHAFT ASSEMBLY, SHIFT - LOWER Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 76063A1
38 CLIP, RETAINING - SHIFT SHAFT 53-29641
39 "O" RING, SHIFT SHAFT BUSING 25-25439
40 BUSHING ASSEMBLY, SHIFT SHAFT 23-77631A2
41 OIL SEAL, SHIFT SHAFT BUSHING (LOWER) 26-24590
42 OIL SEAL, SHIFT SHAFT BUSHING (UPPER) 26-892361
43 WASHER, RUBBER - SHIFT SHAFT BUSING 12-31266
44 BASE, LOWER - REVERSE LOCKING 78036
45 CAM, REVERSE LOCKING 43308T1
46 DRIVE SHAFT ASSEMBLY(SHORT SHAFT) Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 45-57360A1
46 DRIVE SHAFT ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 45-57359A1
46 DRIVE SHAFT ASSEMBLY(SHORT SHAFT) Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 45-76089A2
46 DRIVE SHAFT ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 45-76088A2
47 SPRING, COMPRESSION - DRIVE SHAFT 24-20254
48 PIN, DRIVE SHAFT 17-30545
49 SLEEVE, LUBRICATION - DRIVE SHAFT Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 23-52709
49 SLEEVE, LUBRICATION - DRIVE SHAFT Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 88181
50 SHIM, BEARING TO GEAR HOUSING (.002-3-5-10) 15-20929A1
51 ROLLER BEARING ASSEMBLY, TAPERED - DRIVE SHAFT 31-38146A1

GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)

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Below is the parts list for Mercury 500 GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2):

Mercury 500 GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 1626-3927A4
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 1626-3927A5
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) FIGURE 1 SEE CH Comment: SEE CHART. SEE NOTE BELOW 1643-4518A7
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) FIGURE 1 SEE CHA Comment: SEE CHART. SEE NOTE BELOW 1643-4518A8
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) FIGURE 2 SEE CH Comment: SEE CHART. SEE NOTE BELOW 1643-6038A17
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) FIGURE 2 SEE CHA Comment: SEE CHART. SEE NOTE BELOW 1643-6038A18
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 1643-6038A17
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 1643-6038A18
1 GEAR HOUSING ASSEMBLY Comment: SEE PAGE 34 FOR BREAKDOWN UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 1626-3927A6
1 GEAR HOUSING ASSEMBLY-FIGURE 1 SEE CHART Comment: SEE PAGE 34 FOR BREAKDOWN 1643-4518A6
1 GEAR HOUSING ASSEMBLY-FIGURE 2 SEE CHART Comment: SEE PAGE 34 FOR BREAKDOWN 1643-6038A6
1 GEAR HOUSING ASSEMBLY Comment: SEE PAGE 34 FOR BREAKDOWN UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 1643-6038A6
52 CAM, SHIFT Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 760394
52 CAM, SHIFT Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 760394
53 FOLLOWER, CAM 38441
54 SLIDE, CROSS PIN 20843
55 SPRING, COMPRESSION - CAM FOLLOWER 24-39845
56 SHIM, BEARING CUP TO GEAR HSG. (.002-3-5-10) 15-38374A1
57 TAPERED ROLLER BEARING ASSEMBLY 31-38356A1
58 BEARING, ROLLER - FORWARD GEAR 31-21739
59 FORWARD GEAR ASSEMBLY 43-55608T4
60 RATCHET, SLIDING CLUTCH 52-92911T
61 PIN, CROSS - RATCHET TO PROPELLER SHAFT 17-8M0020942 17-38113
62 SPRING, RETAINING - CROSS PIN 24-38114
63 SHAFT, PROPELLER 44-75365
64 REVERSE GEAR ASSEMBLY Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 43-79158T
64 REVERSE GEAR ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 43-79158T
65 SHIM, TTHRUST WASHER TO GEAR HSG. (.002-3-5-10) 15-20927A1
66 WASHER, THRUST - REVERSE GEAR 12-32004
67 BEARING, BALL - REVERSE GEAR 30-20839T
68 "O" RING, BEARING CARRIER 25-31986
69 BEARING CARRIER ASSEMBLY 69386T1
70 BEARING ROLLER - BEARING CARRIER 31-21700
71 OIL SEAL, BEARING CARRIER (DOUBLE LIP) 26-56788
72 KEY, LOCATING - BEARING CARRIER 28-30281
73 TAB WASHER, GEAR HOUSING COVER 14-53012
74 COVER, GEAR HOUSING 11-87763
75 TRIM TAB ASSEMBLY, GEAR HOUSING 97-31640Q4
76 SCREW, TRIM TAB TO GEAR HOUSING (1 3/4") 10-66024
77 WASHER, DRIVE SHAFT HOUSING STUD (3/8") 12-8M0214963
78 NUT, DRIVE SHAFT HOUSING TO BEAR HOUSING (3/8") 11-8M0204726
79 WASHER, DRIVE SHAFT HOUSING AND (7/16") 12-45176
80 NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING (7/16") 11-8M0204653
81 THRUST HUB AND WASHER ASSEMBLY Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 55908A1
82 WASHER, CUPPED - THRUST HUB Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 12-31992
83 WASHER, SPLINED - PROPELLER SHAFT Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 12-55907
84 THRUST HUB ASSEMBLY, FRONT Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 65758
85 WASHER, CUPPED - THRUST HUB Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 12-62123
86 THRUST HUB ASSEMBLY, REAR Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 62124A1
87 WASHER, CUPPED - THRUST HUB Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 12-31992
88 NUT, PROPELLER 11-82671120

IGNITION DRIVER AND PILOT ASSEMBLY

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Below is the parts list for Mercury 500 IGNITION DRIVER AND PILOT ASSEMBLY:

Mercury 500 IGNITION DRIVER AND PILOT ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 IGNITION DRIVE ASSEMBLY, COMPLETE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 333-4674A3
1 IGNITION DRIVER ASSEMBLY, COMPLETE Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 333-4674A3
2 SHAFT, IGNITION DRIVER 45-27951
3 PILOT ASSEMBLY, IGNITION DRIVER 47883A1
4 SCREW, ADAPTOR AND PILOT TO IGNITION DRIVE (5/8") 10-96138
5 BALL BEARING, IGNITION DRIVER PILOT 30-20066
6 SPRING, HORSESHOE - IGNITION DRIVER PILOT 24-27944
7 PIN, ANCHOR - HORSESHOE SPRING TO PILOT 17-27962
8 WASHER, HORSESHOE SPRING TO ANCHOR PIN 12-8M0204649
9 ECONOMIZER COLLAR AND PIN ASSEMBLY 48103A1
10 PIN, ECONOMIZER COLLAR - SPRING RETAINER 17-27961
11 FITTING, GREASE - ECONOMIZER COLLAR 22-25094
12 PLATE, THROTTLE ACTUATOR Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 66778T
12 PLATE, THROTTLE ACTUATOR Comment: UNITED STATES 3235063 THRU 3816307 AUSTRALIA 3244338 THRU 9047653 BELGIUM 9001581 THRU 9047653 CANADA 3243513 THRU 7030747 66778T
12 PLATE, THROTTLE ACTUATOR Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 66778T
13 SCREW, THROTTLE ACTUATOR TO ECONOMIZER COLLAR (1/2") - SERIA 10-46420
14 SCREW, ADJUSTING - THROTTLE ACTUATOR (1 1/8") - SERIAL GROUP 10-23702
14 SCREW, ADJUSTING - THROTTLE ACTUATOR (1") 10-23015
15 NUT, THROTTLE ACTUATOR ADJUSTING SCREW 11-68219
16 CAP, THROTTLE ACTUATOR ADJUSTING SCREW 48039
17 WASHER, IGNITION DRIVER PILOT TO ADAPTOR 12-46246
18 ADAPTOR, IGNITION DRIVER Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 66856A1
19 SCREW, ADAPTOR AND PILOT TO CRANKCASE (1 1/2") SERIAL GR #11 10-78841
20 WASHER, ADAPTOR AND PILOT TO CRANKCASE SCREW SERL GR #11 12-20084
21 NUT, ADAPTOR AND PILOT TO CRANKCASE SCREW Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 11-22053
18 ADAPTOR, IGNITIONA DRIVER Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 66856A1
19 SCREW, ADAPTOR AND PILOT AND CRANKCASE (1 1/4") SERL GR #7 10-74824
20 WASHER, ADAPTOR AND PILOT TO CRANKCASE SCREW SERL GR #7 12-20084
22 FITTING, GREASE - IGNITION DRIVER ADAPTOR 22-25094
23 WASHER, IGNITION DRIVER PILOT 12-27939
24 TAB WASHER, ADAPTOR CAP FASTENING 14-27960
25 WASHER, WAVE - IGNITION DRIVER BALL BEARING TENSION 13-27959
26 CAP, IGNITION DRIVER ADAPTOR AND PILOT FASTENING 27955
27 KEY, IGNITION DRIVER 28-28657
28 HUB, DRIVEN PULLEY 29784
-- SPACER, DRIVEN PULLEY 23-29909
29 DRIVEN PULLEY ASSEMBLY 29783A1
30 PIN, ROLL - FLANGE 17-24873
31 FLANGE, DRIVEN PULLEY 29785
32 WASHER, PULLEY SCREW 12-20138
33 SCREW, PULLEY (5/8") 10-64652
34 BELT, TIMING 20140
35 PLATE, THROTTLE STOP 53458
36 SCREW, THROTTLE STOP PLATE TO ADAPTOR (7/8") 10-28668
37 SCREW, THROTTLE STOP ADJUSTING (1 1/2") 10-24933
37 SCREW, THROTTLE STOP ADJUSTING (1 5/8") 10-20012
38 NUT, THROTTLE STOP ADJUSTING SCREW 11-20013
39 CAP, NYLON - ADJUSTING SCREW 26852
40 SWIVEL, LINKAGE - ECONOMIZER COLLAR 27947
41 SWIVEL AND LINK ROD ASSEMBLY Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 25996A1
42 NUT, UPPER LINK ROD ADJUSTING Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 11-25168
43 ROD, LINK - UPPER Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 37700
43A LINK ROD Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 66552
44 SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER 27948
45 LEVER, THROTTLE CONTROL 53143A2
46 BUSHING, THROTTLE LEVER SCREW 23-45818
47 SCREW, THROTTLE LEVER TO EXHAUST COVER (1 1/2") 10-47273
48 WASHER, THROTTLE LEVER SCREW 12-8M0042641 12-29395
49 LATCH, THROTTLE CONTROL LEVER (THROTTLE CABLE) 39483
50 SCREW, LATCH TO THROTTLE CONTROL LEVER (7/8") 10-69026
51 SPRING, COMPRESSION - LATCH SCREW 24-20099
52 NUT, LATCH SCREW 11-826709109 11-33825, 11-35045
53 WASHER, UPPER SWIVEL TO THROTTLE LEVER 12-8M0204649
54 NUT, UPPER SWIVEL TO THROTTLE LEVER 11-826709109 11-33825, 11-35045
55 SPARK PLUG (AC V-40-FFM) 33-896329827 33-827C
56 SPACER, IGNITION WIRE 45391
57 BRACKET, TAB - CRANKCASE - IGNITION DRIVER GROUND STRAP 53-78201
58 SCREW, IGNITION DRIVER GROUND STRAP TO TAB BRACKET (3/8") 10-62568

IGNITION DRIVER ASSEMBLY, COMPLETE

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Below is the parts list for Mercury 500 IGNITION DRIVER ASSEMBLY, COMPLETE:

Mercury 500 IGNITION DRIVER ASSEMBLY, COMPLETE Diagram
Position No. Part Name OEM Number Supersedes
- IGNITION DRIVER ASSEMBLY, COMPLETE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 333-4674A3
- IGNITION DRIVER ASSEMBLY Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 333-4674A3
1 HOUSING, IGNITION DRIVER Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 333-4674A3
1 HOUSING, IGNITION DRIVER Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 333-4674A3
2 SCREW, SET - COIL ASSEMBLY FASTENING 10-47183
3 TERMINAL BOARD ASSEMBLY, IGNITION DRIVER 333-3172A1
4 SCREW, TERMINAL BOARD ASSEMBLY FASTENING (1/2") 10-47182
5 COIL ASSEMBLY, IGNITION DRIVER (RED) 333-3175
6 COIL ASSEMBLY, IGNITION DRIVER (BLUE) 333-3176
7 HARNESS, PRIMARY CABLE - IGNITION DRIVER 333-3173
8 CLAMP, PRIMARY HARNESS CABLE - IGNITION DRIVER 54-47188
9 SCREW, PRIMARY HARNESS CABLE FASTENING (5/8") 10-28259
10 BEARING, BALL - DRIVER END (1 3/8" O.D.) 30-24998
11 SHAFT ASSEMBLY, IGNITION DRIVER 333-4674A3
12 BEARING, BALL - IGNITION DRIVER END (1 1/4" O.D.) 30-49090
13 CAP, BEARING - IGNITION DRIVER HOUSING 333-3166
14 SCREW, BEARING CAP FASTENING (9/16") 10-37656
15 ROTOR ASSEMBLY, IGNITION DRIVER 333-3143
16 SPRING, CLIP - IGNITION DRIVER ROTOR 54-47187
17 GASKET, IGNITION DRIVER COVER Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 27-61031
17 GASKET, IGNITION DRIVER COVER Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 27-61031
18 COVER, IGNITION DRIVER Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 333-4639A1
18 COVER, IGNITION DRIVER Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 333-4639A1
19 SCREW, IGNITION DRIVER COVER FASTENING (3/4") 10-20189
20 TAB WASHER, IGNITION DRIVER COVER FASTENING SCREW 14-29157
21 ELBOW, VENT - IGNITION DRIVER COVER Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 22-31521
21 FLAME ARRESTOR, IGNITION DRIVER COVER Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 58807A1
22 CAP ASSEMBLY, IGNITION DRIVER 333-3142A3
23 BRUSH AND SPRING ASSEMBLY 333-3165A1
24 GASKET, IGNITION DRIVER CAP 27-47190
25 GROUND STRAP ASSEMBLY 394-1134A2
26 SCREW, IGNITION DRIVER CAP FASTENING (1 7/8") 10-47181
26 SCREW, IGNITION DRIVER CAP FASTENING (1 1/2") 10-73013
27 TAB WASHER, IGNITION DRIVER CAP FASTENING SCREW 14-29157
28 LEAD ASSEMBLY, HIGH TENSION - DRIVER TO COIL 84-821945A8
-- TERMINAL, HIGH TENSION LEAD 8M0084600 20121
-- SLEEVE, HIGH TENSION LEAD TERMINAL COVER 85-94589
29 GROMMET, COIL WIRE BRACKET 25-26547
30 BOOT, HIGH TENSION LEAD CABLE 332-2854T01
31 SPARK PLUG LEAD ASSEMBLY (27 1/2") Comment: ORDER A-36549A1 KIT FOR REPLACEMENT OF LEAD WIRE MARKERS. 84-813715A1
-- CONNECTOR, SPARK PLUG LEAD 8M0084600 20121
-- SLEEVE, SPARK PLUG LEAD TO IGNITION DRIVER 85-94589
32 SLEEVE, SPARK PLUG LEAD (6") 32-46768
33 SLEEVE, SPARK PLUG LEAD (1 1/2") Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 32-46768
34 PROTECTOR ASSEMBLY, SPARK PLUG LEADS 85-63709A1
35 SLEEVE, HIGH TENSION CABLE (3/4") Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 32-46398
-- SEPERATOR, IGNITION LEADS 59126
36 CLIP, IGNITION DRIVER LEAD 54-22627
37 SCREW, IGNITION DRIVE LEAD TO SWITCH BOX (1/2") 10-25764
38 "D" WASHER, IGNITION DRIVER LEAD SCREW 8M0084613 69205

MISCELLANEOUS PARTS/ACCESSORIES

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Below is the parts list for Mercury 500 MISCELLANEOUS PARTS/ACCESSORIES:

Mercury 500 MISCELLANEOUS PARTS/ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 27-72486A32
- GASKET SET Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 27-72486A32
- MERC 500 PARTS LIST 90-56972
- DECAL SET Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 37-43198A84
- DECAL SET Comment: UNITED STATES 3008819 THRU 3235062 AUSTRALIA 3015354 THRU 3244337 CANADA 3015454 THRU 3243512 37-43198A84
- DECAL SET Comment: UNITED STATES 3235063 THRU 3478002 AUSTRALIA 3244338 THRU 3352806 BELGIUM 9001581 THRU 9006163 CANADA 3243513 THRU 3352754 37-43198A84
- DECAL SET Comment: UNITED STATES 3478003 THRU 3816307 AUSTRALIA 8004785 THRU 8015989 BELGIUM 9006164 THRU 9047653 CANADA 7007358 THRU 7030747 37-43198A84
- DECAL SET Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 37-43198A84
- HEAVY DUTY WATER PUMP KIT 54696A1
- TACHOMETER ASSEMBLY 79-73370A3
- MODULE ASSEMBLY 52552A3

STARTER HOUSING

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Below is the parts list for Mercury 500 STARTER HOUSING:

Mercury 500 STARTER HOUSING Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, SHEAVE SHAFT (LEFT HAND THREAD) 11-20166
2 TAB WASHER, SHEAVE SHAFT NUT Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 14-20165
2 TAB WASHER, SHEAVE SHAFT NUT Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 14-61004
3 HOUSING, STARTER 57237
4 SCREW, STARTER HOUSING TO CRANKCASE/CYLINDER BLOCK (1") 10-90073
5 LOCKWASHER, STARTER HOUSING SCREW 13-20202
6 PLATE, CABLE GUIDE 37691
7 SCREW, DRIVE - CABLE GUIDE TO STARTER HOUSING 10-358811
8 RETAINER, STARTER SPRING Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 39835
8 RETAINER, STARTER SPRING Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 61002
9 SPRING, STARTER REWIND 24-39502T02
10 SHEAVE ASSEMBLY Comment: UNITED STATES 2858814 THRU 3478002 AUSTRALIA 2863739 THRU 8004784 BELGIUM 9001581 THRU 9006163 CANADA 2742142 THRU 7007357 76053A1
11 BUSHING, SPRING GUIDE Comment: UNITED STATES 2858814 THRU 3478002 AUSTRALIA 2863739 THRU 8004784 BELGIUM 9001581 THRU 9006163 CANADA 2742142 THRU 7007357 23-28912
10 SHEAVE ASSEMBLY Comment: UNITED STATES 3478003 THRU 3816307 AUSTRALIA 8004785 THRU 8015989 BELGIUM 9006164 THRU 9047653 CANADA 7007358 THRU 7030747 76053A1
11 BUSHING, SPRING GUIDE Comment: UNITED STATES 3478003 THRU 3816307 AUSTRALIA 8004785 THRU 8015989 BELGIUM 9006164 THRU 9047653 CANADA 7007358 THRU 7030747 23-63100
10 SHEAVE ASSEMBLY Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 76053A1
11 BUSHING, SPRING GUIDE Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 23-63100
12 PAWL, STARTER 30596
13 WASHER, WAVE - STARTER PAWL 13-36206
14 BUSHING, NYLON - SHEAVE SHAFT SPACER Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 23-28919
15 SPACER, SHEAVE SHAFT Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 23-61005
15 SPACER, SHEAVE SHAFT Comment: UNITED STATES 3235063 THRU 3478002 AUSTRALIA 3244338 THRU 3352806 BELGIUM 9001581 THRU 9006163 CANADA 3243513 THRU 3352754 23-61005
15 SPACER, SHEAVE SHAFT (PART OF 50-62237A1) Comment: UNITED STATES 3478003 AND UP AUSTRALIA 8004785 AND UP BELGIUM 9006164 AND UP CANADA 7007358 AND UP 23-63061
16 RETAINER, WAVE WASHER 39840
17 WASHER, WAVE WASHER RETAINER 12-57837
18 WASHER, WAVE - RETAINER TENSION 13-20160
19 SPRING, RETAINER PLATE TO STARTER SHEAVE Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 44-26088
20 PLATE, RETAINER - STARTER PAWL Comment: UNITED STATES 2858814 THRU 3816307 AUSTRALIA 2863739 THRU 8015989 BELGIUM 9001581 THRU 9047653 CANADA 2742142 THRU 7030747 66845
19 SPRING, RETAINER PLATE TO STARTER SHEAVE Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 24-66853
19A RETAINER, SPRING Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 66848
20 PLATE, RETAINER - STARTER PAWL Comment: UNITED STATES 3816308 AND UP AUSTRALIA 8015900 AND UP BELGIUM 9047654 AND UP CANADA 7030748 AND UP 66845
21 WASHER, WEAR - SHEAVE SHAFT Comment: UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 12-57860
22 SHAFT, SHEAVE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 45477A1
22 SHAFT, SHEAVE Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 61003
23 STARTER CABLE ASSEMBLY 50-12066Q10
23 STARTER CABLE (FOR MANUAL STARTING OF ELECTRIC ENGINE 47341A11
24 HANDLE, STARTER CABLE 28747
25 RETAINER, STARTER CABLE AND HANDLE 79470A1
26 CABLE ASSEMBLY, INTERLOCK 70969
27 SCREW, INTERLOCK CABLE TO EXHAUST PLATE (5/8") 10-32228
28 SCREW, INTERLOCK CABLE TO STARTER HOUSING (1/2") 10-69022
29 LOCKWASHER, INTERLOCK CABLE SCREW 13-27660
30 WASHER, INTERLOCK CABLE SCREW Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 12-26013
30 WASHER, INTERLOCK CABLE SCREW Comment: UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 12-26013
31 CAM, SLIDING - STARTER HOUSING 57236
32 SPRING, SLIDING CAM 24-70086
33 WASHER, INTERLOCK CABLE 12-37998
34 COTTER PIN, INTERLOCK CABLE TO SLIDING CAM 18-26953
35 TOGGLE ASSEMBLY, STARTER INTERLOCK 65757A1
36 SCREW, TOGGLE TO STARTER HOUSING 10-57249
37 BUSHING, TOGGLE SCREW 23-26856
38 SPRING, TOGGLE SCREW 24-57279

STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES

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Below is the parts list for Mercury 500 STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES:

Mercury 500 STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES Diagram
Position No. Part Name OEM Number Supersedes
1 SWITCH BOX ASSEMBLY, COMPLETE 333-3213A3
2 WASHER, SWITCH BOX TERMINAL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 12-45075
3 NUT, SWITCH BOX TERMINAL 11-45076
4 SCREW, SWITCH BOX TO FRONT SUPPORT BRACKET (5/8") 10-69030
5 RECTIFIER ELECTRIC 8M0058226 816770T, 816770, 62351A 1, 83-70350A 1, 83-70350A 3
6 LOCKWASHER, RECTIFIER TO FRONT BRACKET ELECTRIC 13-8M0204647
7 NUT, RECTIFIER TO FRONT BRACKET ELECTRIC 11-20922
8 SPACER, RECTIFIER TO FRONT BRACKET ELECTRIC 23-28458
9 SCREW, RECTIFIER TERMINALS (3/8") ELECTRIC 10-20055
10 NUT, RECTIFIER TERMINALS ELECTRIC 11-8M0204718
11 SLEEVE, RECTIFIER TERMINALS ELECTRIC 32-28373
12 BRACKET, RETAINER - HIGH TENSION LEAD 59757
13 SCREW, RETAINER BRACKET TO SUPPORT BRACKET (1 1/2") 10-24933
14 SPACER, RETAINER BRACKET TO SUPPORT BRACKET 23-33070
15 NUT, RETAINER BRACKET SCREW 11-8M0207775
16 STARTER MOTOR ASSEMBLY - ELECTRIC Comment: UNITED STATES 2858814 THRU 3091050 AUSTRALIA 2863739 THRU 3099125 CANADA 2742142 THRU 3098195 50-55601A2
16 STARTER MOTOR ASSEMBLY - ELECTRIC Comment: UNITED STATES 3091051 AND UP AUSTRALIA 3099126 AND UP BELGIUM 9001581 AND UP CANADA 3098196 AND UP 50-55601A2
17 SCREW, STARTER MOTOR TO CRANKCASE FLANGE (1 5/8") ELECTRIC 10-52446
18 LOCKWASHER, STARTER MOTOR SCREW ELECTRIC 13-8M0204647
19 WIRE, STARTER MOTOR TO SOLENOID AND TOP MOUNT ELECTRIC 84-93389A12
20 SCREW, GROUND WIRE TO STARTER MOTOR (5/8") ELECTRIC 10-69035
21 LOCKWASHER, GROUND WIRE FASTENING SCREW ELECTRIC 13-26992
22 NUT, GROUND WIRE SCREW ELECTRIC 11-20890
23 STARTER SOLENOID - ELECTRIC Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 32445A1
23 STARTER SOLENOID - ELECTRIC Comment: UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 25661T1
24 LOCKWASHER, SOLENOID TERMINAL ELECTRIC 10,13-26996
25 NUT, SOLENOID TERMINAL ELECTRIC 10,11-68219
26 LOCKWASHER, SOLENOID TERMINAL (5/16") ELECTRIC 13-8M0204647
27 NUT, SOLENOID TERMINAL - INSIDE (5/16") ELECTRIC 11-22053
28 NUT, CAP - SOLENOID TERMINAL - OUTSIDE (5/16") ELECTRIC 11-26062
29 SCREW, SOLENOID TO STARTER MOTOR (5/8") Comment: ELECTRIC UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 10-29238
29 SCREW, SOLENOID TO SUPPORT BRACKET (3/4") Comment: ELECTRIC UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 10-69028
30 NUT, STARTER SOLENOID SCREW ELECTRIC Comment: ELECTRIC 11-8M0207775
31 GROUND STRAP ASSEMBLY ELECTRIC 46715
32 WIRING HARNESS (INTERNAL) ELECTRIC 52770A1
33 SPRING, GARTER - INTERNAL WIRING HARNESS ELECTRIC 24-28975
34 CLAMP, WIRING HARNESS ELECTRIC 54-76368
35 SCREW, WIRING HARNESS CLAMP TO BOTTOM COWL (7/8") ELECTRIC 10-45862
36 LOCKWASHER, WIRING HARNESS CLAMP SCREW ELECTRIC 13-26996
37 WASHER, WIRING HARNESS CLAMP SCREW ELECTRIC 12-847883 12-20128
38 CLIP, WIRING HARNESS LEAD Comment: , ELECTRIC UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 54-26550
39 SCREW, WIRING HARNESS LEAD CLIP ATTACHING (5/8") Comment: , ELECTRIC UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 10-29072
40 "D" WASHER, HARNESS LEAD CLIP ATTACHING SCREW Comment: , ELECTRIC UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 8M0084613 69205 , ELECTRIC UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512
41 NUT, WIRING HARNESS LEAD CLIP ATTACHING SCREW Comment: , ELECTRIC UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 11-24656
42 STA-STRAP, WIRING HARNESS ELECTRIC 61990
43 IGNITION COIL ASSEMBLY, COMPLETE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 332-4895A6
43 IGNITION COIL ASSEMBLY, COMPLETE Comment: UNITED STATES 9008819 AND UP AUSTRALIA 3015354 AND UP BELGIUM 9001581 AND UP CANADA 3015454 AND UP 332-4895A6
44 SCREW, IGNITION COIL CLAMPING 10-46368
45 NUT, IGNITION COIL CLAMPING SCREW 11-8267086
46 SCREW, IGNITION COIL WIRE TO SWITCH BOX (3/8") 10-45218
47 SCREW, IGNITION COIL TO BOTTOM COWL (1") 10-36137
48 LOCKWASHER, IGNITION COIL SCREW 13-26992

TOP COWL ASSEMBLY

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Below is the parts list for Mercury 500 TOP COWL ASSEMBLY:

Mercury 500 TOP COWL ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL (MANUAL) 2117-4067A1
1 TOP COWL (ELECTRIC) 2117-4068A1
2 HOOK, TOP COWL LATCH - REAR 55455
3 SCREW, REAR HOOK TO TOP COWL (7/8") 10-22956
4 LOCKWASHER, REAR HOOK MOUNTING SCREW 13-26992
5 SHIELD, REAR - TOP COWL 37690
6 SCREW, REAR SHIELD TO TOP COWL 10-37370
7 LOCKWASHER, REAR SHIELD SCREW 13-37371
8 RETAINER ASSEMBLY, TOP COWL Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 55459A5
9 EMBLEM, TOP COWL RETAINER Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 37-61018A1
10 PAD, BUMPER - TOP COWL RETAINER Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3015353 CANADA 2742142 THRU 3015453 35496
8 RETAINER ASSEMBLY, TOP COWL Comment: UNITED STATES 3008819 THRU 3235062 AUSTRALIA 3015354 THRU 3244337 CANADA 3015454 THRU 3243512 55459A5
10 PAD, BUMPER - TOP COWL RETAINER Comment: UNITED STATES 3008819 THRU 3235062 AUSTRALIA 3015354 THRU 3244337 CANADA 3015454 THRU 3243512 35496
8 RETAINER ASSEMBLY, TOP COWL Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 55459A5
10 PAD, BUMPER - TOP COWL RETAINER Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 35496
11 SCREW, RETAINER TO TOP COWL (1") 10-35386
12 LOCKWASHER, RETAINER TO TOP COWL SCREW 13-39107
13 LEVER, COWL HATCH HINGE 94918F1
14 HINGE, COWL LATCH - TOP COWL 52739
15 SPRING, COWL LATCH HINGE Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 24-53019
16 PIN, COWL LATCH LEVER TO HINGE 17-58998
17 GROMMET, CHOKE KNOB 25-20116
18 BRACKET, REAR COWL SUPPORT 720201
19 GROMMET, LIMIT STOP - REAR COWL SUPPORT BRACKET 25-52723
20 MOUNT, RUBBER - REAR SUPPORT BRACKET Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 60577
20 MOUNT, RUBBER - REAR SUPPORT BRACKET Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 60577
21 LOCKWASHER, REAR SUPPORT BRACKET RUBBER MOUNT 13-26992
22 WASHER, REAR SUPPORT BRACKET RUBBER MOUNT 12-69056
23 NUT, REAR SUPPORT BRACKET RUBBER MOUNT 11-20088
24 BRACKET ASSEMBLY, FRONT SUPPORT Comment: UNITED STATES 2858814 THRU 3235062 AUSTRALIA 2863739 THRU 3244337 CANADA 2742142 THRU 3243512 60785A2
24 BRACKET ASSEMBLY, FRONT SUPPORT Comment: UNITED STATES 3235063 AND UP AUSTRALIA 3244338 AND UP BELGIUM 9001581 AND UP CANADA 3243513 AND UP 60785A2
25 FLANGE, RUBBER - FRONT SUPPORT BRACKET 37921
26 DECAL, TIMING - FRONT SUPPORT BRACKET 37-46397
27 MOUNT, RUBBER - FRONT SUPPORT BRACKET 31014
28 LOCKWASHER, FRONT SUPPORT BRACKET RUBBER MOUNT 13-26992
29 WASHER, FRONT SUPPORT BRACKET RUBBER MOUNT 12-69057
30 NUT, FRONT SUPPORT BRACKET RUBBER MOUNT 11-20088
31 SCREW, FRONT SUPPORT BRACKET TO BOTTOM COWL (1") 10-35386
32 CLIP, SOLENOID LEAD TO FRONT SUPPORT BRACKET Comment: ELECTRIC 54-25231
32 CLIP, SOLENOID LEAD AND HARNESS TO FRONT SUPPORT BRACKET Comment: ELECTRIC 54-24836
33 SCREW, CHOKE SOLENOID CLIP ATTACHING (7/16") Comment: ELECTRIC 10-69079
34 "D" WASHER, CHOKE SOLENOID CLIP SCREW Comment: ELECTRIC 8M0084613 69205 ELECTRIC
35 TUBE, DRAIN - FRONT SUPPORT BRACKET TO BOTTOM COWL 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821

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About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

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