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Mercury 45 BODENSEE (4-STROKE) (0P017000 THRU 0P094499) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 45 BODENSEE (4-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Accessories:

Mercury 45 BODENSEE (4-STROKE) Accessories Diagram
Position No. Part Name OEM Number Supersedes
- CHARGING KIT, Battery, Rectifier Comment: (55/60 Work Models) 62351A10
- ANTI-ICING KIT, Carburetor 828155A3
- CARRYING HANDLE 43393A1
- STARTER MOTOR KIT, Electric Comment: (55/60 Work Models) 50-44369A3
- CONVERSION KIT, Starter Motor Comment: (55Manual/60 Bigfoot) 50-822462A2
- EXTENSION KIT, (2.5 Inches/64mm) (64 MM) Extension Kit Comment: (Black 50/55/60) 816696A1
- EXTENSION KIT, (2.5 Inches/64mm) (64 MM) Extension Kit) Comment: (Black 60 Work/Pontoon) 816696A6
- FLUSHING ATTACHMENT 44357Q2
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect 32-877680Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 With Quick Disconnect
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect Engine End Only. 32-877681Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect Engine End Only 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 With Quick Disconnect Engine End Only
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings)
- REGULATOR KIT, Lighting Comment: (55/60 Work Models) 95845A5
- MERCATHODE KIT 88334A2
- POWER TRIM KIT Comment: (For use on 60 Bigfoot Models) 8M0055008 855654A 5 (For use on 60 Bigfoot Models)
- POWER TRIM KIT Comment: (For use on 55/60 Non Bigfoot/ 55 Electric Start and Jet Models) 8M0055001 830150A 7 (For use on 55/60 Non Bigfoot/ 55 Electric Start and Jet Models)
- TRIM SWITCH (Tiller Mounted) 87-14645A4
- TANK KIT, Remote Oil Comment: (Jet 40/45/50/60) 1263-812718A2
- SWITCH KIT, Trim (10.00 Feet) (3 M) Long 87-18286A18
- 35 HP HORSE POWER RESTRICTOR KIT Comment: (Black 50) 815548A4
- ADAPTOR KIT Comment: (Jet 40/45) 850000A2
- THERMOSTAT KIT Comment: (120 Degrees F) 14586A4
- THERMOSTAT KIT Comment: (55/60) 850055A2
- STEERING HANDLE KIT Comment: (60/Jet 40/45) 816366A48 816366A27, 816366A28 (60/Jet 40/45)
- VISUAL WARNING SYSTEM (Low Oil/Overhear) 17334A2
- FILTER, Fuel/Water Separating - Quicksilver Brand Comment: (Quicksilver Brand) 35-802893Q01 35-802893Q, 35-807172, 35-806771, 35-805269 1 (Quicksilver Brand)
- FILTER, Fuel/Water Separating - Mercury Brand Comment: (Mercury Precision Parts Brand) 35-802893T 35-802893 (Mercury Precision Parts Brand)
- ATTACHING KIT, Engine Steering Comment: Starboard Cable Entry) 19608A14
- ATTACHING KIT, Steering Comment: (Port Cable Entry) 19609A6
- STEERING KIT, Dual Engine Attaching Kit 97933A6
- BRACKET ASSEMBLY, Steering Comment: (Convert Tiller To Remote Storage) 816667A2
0 EXTENSION KIT, (22.5) Comment: Black-Non Bigfoot - Converts 20 Inch. to 22-1/2 Inch 824072A5
0 EXTENSION KIT, (22.5) Comment: Gray-Non Bigfoot - Converts 20 Inch. to 22-1/2 Inch 824072A6
0 SHIFT SHAFT (22-1/2 IN.) Comment: Non Bigfoot 8278652
0 DRIVESHAFT (22-1/2 IN.) Comment: Non Bigfoot 45-826195A1
0 SENDER KIT, Power Trim Comment: Non Bigfoot 822573A12 822573A11 Non Bigfoot
0 TILLER HANDLE KIT Comment: Black-Non Bigfoot 828813A33
0 TILLER HANDLE KIT Comment: Gray-Non Bigfoot 828813A3
0 TILLER HANDLE KIT Comment: Black-Electric-Bigfoot 828813A31 828813A10, 828813A11 Black-Electric-Bigfoot
0 TILLER HANDLE KIT Comment: Gray-Electric-Bigfoot 828813A31 828813A10, 828813A11 Gray-Electric-Bigfoot
0 TILLER HANDLE KIT Comment: Black-Bigfoot 828813A31 828813A10, 828813A11 Black-Bigfoot
0 TILLER HANDLE KIT Comment: Gray-Bigfoot 828813A31 828813A10, 828813A11 Gray-Bigfoot
0 PUMP ASSEMBLY, Crankcase Oil 802889Q1
0 DIODE ASSEMBLY, Dual Engine 812497A2
0 ENGINE MOUNTING KIT, Clamp Screw Mounting 812432T5
0 FLUSHING ATTACHMENT 44357Q2
0 LINE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect 32-877680Q8
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 With Quick Disconnect
0 LINE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect-Engine End Only 32-877681Q8
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect-Engine End Only 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 With Quick Disconnect-Engine End Only
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: No Fittings 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 No Fittings
0 HORSEPOWER RESTRICTOR KIT 830893A1
0 SWITCH/LANYARD KIT 87-19674Q2
0 MERCATHODE KIT 88334A2
0 MERCATHODE MONITOR 86300A5
0 SENDER KIT, Oil Pressure 8M0068785 828019A 1
0 POWER TRIM KIT 822344A11 822344A 6
0 SENDER KIT, Power Trim Comment: Bigfoot 821400A2
0 SWITCH KIT, Trim (10.00 Feet) 87-18286A18
0 SWITCH KIT, Trim (25.00 Feet) 87-18286A19
0 PROBE TOOL, Emissions (#91-831248A 1) Comment: Bodensee
0 BRACKET ASSEMBLY, Steering, Without Carrying Handle 816667A2

Adaptor Plate

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Adaptor Plate:

Mercury 45 BODENSEE (4-STROKE) Adaptor Plate Diagram
Position No. Part Name OEM Number Supersedes
1 DIPSTICK 8M0162935
2 DIPSTICK TUBE 825989003 825989 2
3 SEAL 8560552
4 HEAT SHIELD 8289151
5 PIN, Dowel 17-23784
6 FITTING, Elbow - 90 Degree (.125-27) 22-629101
7 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8 HOSE, (48.00 Inches Bulk), Cut to 20 Inches 32-77653101
9 SEAL, Oil Comment: Non Bigfoot 26-828932 26-821756 Non Bigfoot
9 SEAL, Oil Comment: Bigfoot 26-16977
10 PLUG, Pipe 22-384073
11 GROMMET Comment: Non Bigfoot 25-822408001 25-822408 Non Bigfoot
12 ADAPTOR PLATE 825228A24 825228 4
13 GASKET 27-8M0213113
14 O-RING 25-845746
15 PLATE, Oil Pickup-Top 893765 854789
16 HOSE, Oil Pickup 32-854793
17 BAFFLE 893700 854791 1
18 CLAMP 54-855228 54-888988014
19 BUSHING Comment: Non Bigfoot 23-856743
20 GROMMET Comment: Power Trim 25-19565002
21 GROMMET Comment: Non Power Trim 25-8M0179867
22 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
23 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
24 DEFLECTOR, Oil 856592
25 BODY, Oil Pressure Relief 8M0210772
26 COTTER PIN 18-45882
27 PLUNGER 8252151
28 SPRING 24-825216

Attenuator Plate

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Attenuator Plate:

Mercury 45 BODENSEE (4-STROKE) Attenuator Plate Diagram
Position No. Part Name OEM Number Supersedes
1 ATTENUATOR, Sound 19662
2 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
3 CAP 19-815784 22-14685
4 SEAL 26-812889
5 PLATE, Sound Attenuator 812874
6 SCREW, (M8 x 100) 10-4000363
7 NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) NSS
8 NOT SOLD SEPARATE, Decal-Caution NSS
9 NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) NSS
10 ARM ASSEMBLY 11399A1
11 ROLLER 67748
12 SCREW, (M5 x 6) 10-40056103
13 WASHER, (.203 x .500 x .032) 12-8M0204666
14 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Manual) 32-9912878
14 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Electric) 32-9912878
15 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) 32-9912878
16 FITTING TEE Comment: (Electric) 22-830285
17 HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) 32-9912878
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 GASKET, Flange 27-8144461
20 LINK, Throttle 825204T03 825204 3
21 NOT SOLD SEPARATE, Decal-Caution in Gear Idle NSS
22 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Bottom Cowl

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Bottom Cowl:

Mercury 45 BODENSEE (4-STROKE) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL Comment: Port-Black 4020-826277T1
1 BOTTOM COWL Comment: Port-Gray 4020-826277T2
2 BOTTOM COWL Comment: Starboard-Black 4020-826278T7
2 BOTTOM COWL Comment: Starboard-Gray 4020-826278T4
3 SCREW, (M6 x 30) 10-82684430
4 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
5 SEAL 825238002 825238 1
6 SCREW, (M6 x 60) 10-82684460
7 GASKET 27-855627
8 FITTING 22-827948
9 WASHER 12-855576
10 BOOT 826273001 826273
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 SCREW, (M6 x 16) 10-1993716
13 LATCH HOOK 893766 825783
14 WASHER, Wave 13-12134
15 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
16 WASHER, Wave 13-12134
17 LEVER, Cowl Latch Comment: Black 825782F1
17 LEVER, Cowl Latch Comment: Gray 825782F2
18 PLUG Comment: Non-Power Trim 812830T01 812830 1 Non-Power Trim
19 SWITCH ASSEMBLY Comment: Power Trim 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 Power Trim
20 PLUG, Male Comment: Handle 13541

Camshaft/Oil Pump

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Camshaft/Oil Pump:

Mercury 45 BODENSEE (4-STROKE) Camshaft/Oil Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PIN, Included with Cylinder Block 17-825087
2 SPRING 24-825088
3 TENSIONER ASSEMBLY 824796A1
4 SCREW, (M8 x 20) 10-81893420
5 SCREW 10-826165
6 SPACER 23-850522
7 LOAD RING 834838
8 WASHER 12-825082
9 GEAR, Drive 825083T 825083
10 KEY 28-893761
11 BELT 825109
12 SCREW, (M10 x 40) 10-82761140
13 WASHER 12-4002319
14 GEAR, Driven 825108
15 SEAL, Oil 26-825048
16 PIN, Dowel 17-825956
17 CAMSHAFT 2407-8250471
18 PIN 17-826149 17-893566
19 PUMP ASSEMBLY, Oil 825058A1
20 O-RING 25-826152
21 O-RING 25-826154
22 O-RING 25-826153
23 SCREW, (M6 x 40) 10-4000333
- GASKET SET 27-832013A96 27-825231A96
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY, Bigfoot 61-822775T98
- CYLINDER HEAD ASSEMBLY 825034A17 825034A12, 825034A 8

Carburetor

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Carburetor:

Mercury 45 BODENSEE (4-STROKE) Carburetor Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR, (WME 58-1) (Top)(60 Electric) 3301-821854T22 3301-821854T 7
1 CARBURETOR, (WME 58-2) (Center)(60 Electric) 3301-821854T23 3301-821854T 8
1 CARBURETOR, (WME 58-3) (Bottom)(60 Electric) 3301-821854T24 3301-821854T 9
1 CARBURETOR, (WME 57-1) (Top)(55/60 Manual) 3301-821854T19 3301-821854T 4
1 CARBURETOR, (WME 57-2) (Center)(55/60 Manual) 3301-821854T20 3301-821854T 5
1 CARBURETOR, (WME 57-3) (Bottom)(55/60 Manual) 3301-821854T21 3301-821854T 6
1 CARBURETOR, (WME 95-1) (Top)(60 Electric) 3301-821854T22 3301-821854T 7
1 CARBURETOR, (WME 95-2) (Center)(60 Electric) 3301-821854T23 3301-821854T 8
1 CARBURETOR, (WME 95-3) (Bottom)(60 Electric) 3301-821854T24 3301-821854T 9
1 CARBURETOR KIT, (WME 94-1) (Carburetor and Filter Assembly) 3301-821854A25
1 CARBURETOR KIT, (WME 94-2) (Carburetor and Filter Assembly) 3301-821854A26
1 CARBURETOR KIT, (WME 94-3) (Carburetor and Filter Assembly) 3301-821854A27
1 CARBURETOR, (WME 94-1) (Top)(55/60 Manual) 3301-821854T19 3301-821854T 4
1 CARBURETOR, (WME 94-2) (Center)(55/60 Manual) 3301-821854T20 3301-821854T 5
1 CARBURETOR, (WME 94-3) (Bottom)(55/60 Manual) 3301-821854T21 3301-821854T 6
2 SHAFT, Throttle Comment: (Upper)(WME-58/95) 1395-823632
3 SHAFT, Throttle Comment: (Center)(WME-58/95) 1395-823633
4 SHAFT, Throttle Comment: (Bottom)(WME-58/95) 1395-823636
2 SHAFT, Throttle Comment: (Upper/Bottom)(WME-57/94) 1395-823632
3 SHAFT, Throttle Comment: (Center)(WME-57/94) 1395-823633
5 SCREW Comment: (Upper/Bottom) 1395-823634
6 NOT SOLD SEPARATE, Spring-Throttle Return NSS
7 NOT SOLD SEPARATE, Idle Needle NSS
8 NOT SOLD SEPARATE, Spring-Idle Needle NSS
9 NOT SOLD SEPARATE, Gasket-Cover Plate NSS
10 COVER PLATE 1395-811221
11 SCREW, Cover Plate 1395-811220
12 GASKET, Flange 27-8144461
13 LEVER, Oil Pump Comment: (WME 58/95 -Bottom) 1395-8113522
14 SCREW, Lever Retainer Comment: (WME 58/95 -Bottom) 1395-8086121
15 SCREW, Throttle Valve 10-F10155
16 VALVE, Throttle 97246
17 NOT SOLD SEPARATE, Retaining Ring NSS
18 SHAFT F10064
19 GASKET 1395-808738
20 NOT SOLD SEPARATE, Gasket-Fuel Bowl NSS
21 VALVE, Inlet Needle 10-95951
22 FLOAT 1395-9594
23 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
24 BOWL, Fuel Comment: (Upper)(WME-57/94) 1395-811695 1395-811217 (Upper)(WME-57/94)
24 BOWL, Fuel Comment: (Center/Bottom)(WME-57/94) 1395-811693 1395-9590 (Center/Bottom)(WME-57/94)
24 BOWL, Fuel Comment: (WME-58/95) 1395-811693 1395-9590 (WME-58/95)
25 PLUG KIT 1395-811694 1395-9596 1
26 SEAL (Consists of 4 seals) 1395-802731
27 JET, Main Fuel (.058) Comment: (.058 - WME-57/94) 1395-7831
27 JET, Main (.060) Comment: (.060 - WME-58/95) 1395-6487
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- REPAIR KIT, Carburetor Comment: (1 Per Carburetor) 1395-8236354
- GASKET SET, Carburetor Comment: (1 Per Carburetor) 1395-8112231

Carburetor Linkage

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Carburetor Linkage:

Mercury 45 BODENSEE (4-STROKE) Carburetor Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 DIAPHRAGM 828524
2 JOINT 809587
3 SCREW 10-827480M
4 PIPE 32-80960110
5 PIPE Comment: Quantity of 2 with carburetor with adjustable pilot screw. Quantity of 1 with carburetor with non-adjustable pilot screw 32-80960120
6 PIPE 32-809601
7 PIPE 32-80960130
8 ROD, Choke 8095975
9 RETAINER 11829M
10 WASHER 12-809606
11 ROD, Choke 809597
12 ROD, Choke 8095974
13 COLLAR 25-809608
14 JOINT 8095981
15 ROD, Choke 8095972
16 ROD, Choke 8095971
17 SCREW 10-80959910
18 DAMPER, Throttle 809607
19 SPRING 24-8096021
20 ROD, Choke 8095973
21 LEVER, Starter 8096001
22 LEVER, Starter 809600
23 WASHER 12-82207M
24 SCREW 10-8095992
25 WASHER 12-82211M
26 SCREW 10-8095991
27 AUTO START ASSEMBLY 825106T 825106
28 SOLENOID 97685T
29 COVER 855531
30 BRACKET Comment: Included with 825105A1 on Intake 827631
31 SCREW 10-809599
32 NUT 11-809604
33 WASHER 12-80960610
34 WIRE PULL 809605
35 SPRING 24-8096022
36 PLATE 809603
37 SCREW 10-8095993

Carburetor(40/50)

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Carburetor(40/50):

Mercury 45 BODENSEE (4-STROKE) Carburetor(40/50) Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR (1) 3319-825073T11 3319-825073A11
2 CARBURETOR (2) 3319-825073T12 3319-825073A12
3 CARBURETOR (3) 3319-825073T13 3319-825073A13
4 CARBURETOR (4) 3319-825073A14
5 SCREW, (M4 x 10) 10-809571
6 COVER (1) 809572
7 GASKET 809573
8 WASHER (1/2/3) 12-826943M
9 SPRING (1/2/3) 24-8095791
10 SCREW, Throttle (1/2/3) 10-8095781
11 WASHER 12-809580
12 RING, Retaining 53-94722M
13 LEVER (1) 809582
14 LOCKWASHER (1) 13-92515M
15 NUT (1) 11-809581
16 NEEDLE VALVE 809570
17 SCREW, (M4 x 5) 10-8095711
18 MAIN NOZZLE 809574
19 O-RING 25-11802M
20 MAIN NOZZLE 809577
21 JET, Pilot 44,8095761
22 JET, Main 112,809575
23 FLOAT 809569
24 PIN 17-11794M
25 GASKET 27-809568
26 BODY (1/2/3) 809567
27 SCREW, (M4 x 12) 10-81758M
28 SCREW, Drain (M5 x 6) 10-8095783
29 GASKET 27-8095681
30 COVER (2) 8095721
31 CLIP (2) 53-809584
32 ROLLER (2) 809585
33 COVER (3) 8095721
34 RETAINER (4) 11829M
35 ROD, Starter (4) 809586
36 JOINT (4) 809587
37 SCREW, Throttle (4) 10-8095781
38 SPRING (4) 24-8095791
39 COVER (4) 8095721
40 SCREW (4) 10-8095712
41 WASHER (4) 12-8095801
42 LEVER (4) 8095821
43 SCREW (4) 10-826931M
44 BODY (4) 8095671
45 PLUG, Metal 19-855237 19-802702003, 19-809583
- REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) 809594A1

Carburetor(45)

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Carburetor(45):

Mercury 45 BODENSEE (4-STROKE) Carburetor(45) Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR (1) 3319-825073A6
2 CARBURETOR (2) 3319-825073A7
3 CARBURETOR (3) 3319-825073A8
4 CARBURETOR (4) 3319-825073T9
5 SCREW, (M4 x 10) 10-809571
6 COVER (1) 809572
7 GASKET 809573
8 SEAL, Rubber 26-827737
9 SCREW SET, Pilot 10-8095784
10 O-RING 25-809124M
11 SPRING, Air Adjusting 24-809579
12 WASHER (1/2/3) 12-826943M
13 SPRING (1/2/3) 24-8095791
14 SCREW, Throttle (1/2/3) 10-8095781
15 WASHER 12-809580
16 RING, Retaining 53-94722M
17 LEVER (1) 809582
18 LOCKWASHER (1) 13-92515M
19 NUT (1) 11-809581
20 VALVE, Needle 8095701
21 SCREW, (M4 x 5) 10-8095711
22 MAIN NOZZLE 8095741
23 O-RING 25-11802M
24 MAIN NOZZLE 809577
25 JET, Pilot 42,8095761
26 JET, Main (1/2) 104,8095751
27 JET, Main (3/4) 103,8095752
28 FLOAT 809569
29 PIN 17-11794M
30 GASKET 27-809568
31 BODY (1/2/3) 809567
32 SCREW, (M4 x 12) 10-81758M
33 SCREW, Drain (M5 x 6) 10-8095783
34 GASKET 27-8095681
35 COVER (2) 8095721
36 CLIP (2) 53-809584
37 ROLLER (2) 809585
38 COVER (3) 8095721
39 RETAINER (4) 11829M
40 ROD, Starter (4) 809586
41 JOINT (4) 809587
42 SCREW, Throttle (4) 10-8095781
43 SPRING (4) 24-8095791
44 COVER (4) 8095721
45 SCREW (4) 10-8095712
46 WASHER (4) 12-8095801
47 LEVER (4) 8095821
48 SCREW (4) 10-826931M
49 BODY (4) 8095671
- REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) 809594A1

Clamp Bracket(Manual)

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Clamp Bracket(Manual):

Mercury 45 BODENSEE (4-STROKE) Clamp Bracket(Manual) Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY Comment: (Black-Port) 3420-8M0084195 3420-822868A 1 (Black-Port)
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 CLAMP BRACKET Comment: (Black) 3419-822867F1
5 LEVER ASSEMBLY, Tilt Lock Comment: (Black) 893704T01 19618A 2 (Black)
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: (Black) 812709 812709T, 812709F 1 (Black)
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor Comment: (Black) 18486F5
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-85594030
17 SCREW, (M8 x 35) 10-8M0000586
18 WASHER, (.330 x .560 x .060) Stainless Steel 12-843108
19 NUT, (M8) Stainless Steel 11-401388
20 PIN ASSEMBLY, Tilt Lock 17-8M0026068 17-49930A 1
21 SPRING 24-821461
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (.875-14) 11-858869 11-30499
24 SCREW, (.500-20 x 4.00) 10-814259
25 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
26 NUT, (.500-20) 11-82671117
27 LINK 8M0084737
28 LEVER ASSEMBLY, Tilt 19615A05
29 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
30 WASHER, (.520 x .850 x .060) Nylon - Black 12-8M0042643 12-19605
31 WAVE WASHER 13-99611
32 TILT KNOB 8M0007469 19621
33 SCREW, (.375-16 x .62) 10-19611
34 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
35 NOT SOLD SEPARATE, Decal-Warning NSS
36 THUMB SCREW ASSEMBLY 10-818883A1
37 WASHER 12-818884
38 SHOULDER SCREW, Hex 10-768042
39 NOT SOLD SEPARATE, Handle NSS
40 NOT SOLD SEPARATE, Rivet NSS

Cowling

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Cowling:

Mercury 45 BODENSEE (4-STROKE) Cowling Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Black-Electric 100-8M0107016
1 TOP COWL ASSEMBLY, Silver-Electric 4000-813010T14 4000-813010A14, 4000-813010A 9, 4000-813010T13, 4000-813010A13
1 TOP COWL ASSEMBLY, Black-Manual 100-8M0107142
1 TOP COWL ASSEMBLY, Silver-Manual 4005-816534T14 4005-816534A14, 4005-816534A 9
2 SHIELD, Air Inlet 824666 813095 1
3 SCREW, (M6 x 16) 10-4006731
4 ROPE AND HANDLE KIT, Manual Starting 47341A11
5 NOT SOLD SEPARATE, Envelope NSS
6 BRACKET, Cowl Support - Black 813548A3
6 BRACKET, Cowl Support - Silver 813548A6
7 SCREW, (M4 x 14.5) 10-8231871
8 LOCKWASHER, Stainless Steel 8,13-26995
9 NUT, (M4) 11-8237515
10 BRACKET, Cowl Support Comment: (Rear) 813549A2
11 SCREW, (M4 x 14.5) 10-8231871
12 LOCKWASHER, Stainless Steel 8,13-26995
13 NUT, (M4) 11-8237515
14 SOUND BLANKET KIT Comment: (Electric) 814336A02 814336A 1 (Electric)
15 NOT SOLD SEPARATE, Sound Blanket-Manual NSS
16 NOT SOLD SEPARATE, Sound Blanket-Starboard NSS
17 NOT SOLD SEPARATE, Sound Blanket-Port NSS
18 NOT SOLD SEPARATE, Sound Blanket-Rear NSS
19 SEAL 8M0043150 44462 2
20 GAUGE KIT, Oil Level Comment: (Electric) 813504A1
21 GROMMET Comment: (Electric) 813505
22 RETAINER Comment: (Electric) 113171
23 NUT Comment: (Electric) 11-65110
24 DEFLECTOR KIT, Air 823593A1
25 MOUNT 813546003 813546 2
26 BRACKET ASSEMBLY, Latch Roller 893763 18173
27 SCREW, (M6 x 16) 10-4006731
28 BOTTOM COWL Comment: (Black) 2197-812512A8
29 SEAL 8M0043162 813607
30 BUMPER 8M0043169 828465
31 SWITCH ASSEMBLY Comment: (Power Trim) 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim)
32 PLUG Comment: (Non Power Trim) 812830T01 812830 1 (Non Power Trim)
33 RETAINER 8M0032848 812443 1
34 FITTING 22-813613
35 SEAL 813606003 813606 2
36 SCREW, (M8 x 35) Stainless Steel 10-40011151
37 SEAL 813605003 813605 2
38 HOSE, (15.00 Inches) 32-7568058
39 SCREW, (M6 x 16) 10-4006731
40 BRACKET, Cable Retainer 19812T03
41 DRIVE SCREW 10-42975
42 LATCH 98889
43 CUP 39519
44 CABLE ASSEMBLY 84-88807A28
45 SCREW, (#10-16 x .375) 10-878607 10-817626
46 SCREW, (M6 x 50) 10-4000335
47 WASHER, (.255 x .620 x .030) Stainless Steel 12-35280
48 WAVE WASHER 13-37642
49 BUSHING 23-19428
50 LEVER, Cowl Latch 813547F1
51 BUSHING KIT, Cowl Latch 826354A1
52 NOT SOLD SEPARATE, Bushing NSS
53 LATCH CAM 813604
54 NUT, (M6) Stainless Steel 11-401386
55 TRIM COVER 812717T1
56 SCREW, (M6 x 20) Stainless Steel 10-8M0204741

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Crankshaft, Pistons and Connecting Rods:

Mercury 45 BODENSEE (4-STROKE) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 2411-827954T2
2 GEAR ASSEMBLY 43-43019A2
3 BEARING, Ball 30-63742T
4 RING, Retaining 53-812877
5 KEY, Woodruff 28-91800
6 BEARING ASSEMBLY, Roller Comment: (Top) 31-818889A1
7 SEAL, Oil 26-8173971
8 BEARING ASSEMBLY 827955A2
9 NOT SOLD SEPARATE, Roller NSS
10 NOT SOLD SEPARATE, Ring-Seal NSS
11 PISTON ASSEMBLY Comment: (Standard) 705-850026T1
11 PISTON Comment: (.015 O.S.) 705-850026T2
12 LOCK RING 53-857196 40-52035
13 RING SET, Piston Comment: (Standard) 39-831255A6
13 RING SET, Piston Comment: (.015 O.S.) 39-821695A6
14 NOT SOLD SEPARATE, Piston Ring Comment: (Chrome Face) NSS
15 CONNECTING ROD ASSEMBLY 640-9612A6
16 WASHER 12-8M0012298 12-812876
17 BEARING 29-8M0214934
18 SCREW, (.250-28 Special) 10-91012
19 BEARING KIT 8M0234886
- POWERHEAD ASSEMBLY 852071T97 852071A97

Crankshaft/Pistons and Connecting Rods

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Crankshaft/Pistons and Connecting Rods:

Mercury 45 BODENSEE (4-STROKE) Crankshaft/Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT Comment: Non Bigfoot 2406-831279A1
1 CRANKSHAFT Comment: Bigfoot 2406-831279A2
2 SEAL 8M0151047
3 SEAL 8M0151048
4 CONNECTING ROD 600-893530T01 662-856065T 1
5 BOLT 10-8M0049884
6 BEARING, Brown 23-893630 23-825021
6 BEARING, Black 23-893630001 23-825021 1
6 BEARING, Blue 23-893630002 23-825021 2
7 PISTON ASSEMBLY Comment: Standard 2715-825011A1
7 PISTON ASSEMBLY Comment: .5MM Oversize 2715-825011A2
8 RING SET, Piston, Top Comment: Standard 39-825012A1
8 RING, Piston, Top Comment: .5 MM Oversize 39-8250121
9 NOT SOLD SEPARATE, Piston Ring - Second NSS
10 RING, Oil 39-825015
11 PIN, Piston 41-893863 41-825016
12 RETAINER 40-825017 40-825017F
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY, Bigfoot 61-822775T98
- GASKET SET 27-832013A96 27-825231A96

Cylinder Block

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Cylinder Block:

Mercury 45 BODENSEE (4-STROKE) Cylinder Block Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 892-824955T8
2 PIN, Dowel 17-825010
3 PLUG 22-479452
4 NOT SOLD SEPARATE, Pipe Plug (1/4-14) NSS
5 NOT SOLD SEPARATE, Pipe Plug (3/4-14) NSS
6 BEARING, Brown 23-893631 23-825024
6 BEARING, Black 23-893631001 23-825024 1
6 BEARING, Blue 23-893631002 23-825024 2
7 SCREW, (M8 x 82) 10-82506182
8 SCREW, (M6 x 35) 10-8M0205943
9 GASKET 27-8M0213112
10 FILTER ASSEMBLY, Oil 35-8M0162830
11 NIPPLE, (M20) 822625
12 GASKET 27-8M0058361 27-825029
13 COVER ASSEMBLY, Exhaust 825030A1
14 PLUG 22-479452
15 THERMOSTAT 855676003 825212001, 825212, 855676
16 GASKET 27-8M0177107
17 COVER 8M0188835
18 SCREW, (M6 x 35) 10-8M0205943
19 TUBING, (28.00 Inches Bulk), Cut to 11 Inches 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 ELBOW 22-996642
22 NOT SOLD SEPARATE, Plug-Serial Number NSS
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY, Bigfoot 61-822775T98
- GASKET SET 27-832013A96 27-825231A96

Cylinder Block and Crankcase

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Cylinder Block and Crankcase:

Mercury 45 BODENSEE (4-STROKE) Cylinder Block and Crankcase Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 2801-827953T4
2 SCREW, (M8 x 80) 10-81742780
3 SCREW, (M8 x 30) 10-81742730
4 CHECK VALVE 21-426585
5 TUBING, (20.00 Feet Bulk) (Cut to 15.00 Inch Length) 32-892024122 32-99130122
6 CHECK VALVE (Press-In) 21-426232
7 CARRIER ASSEMBLY 812888A2
8 CHECK VALVE 21-42657A4
9 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
10 NUT, (M6) Stainless Steel 11-400212
11 CAP 42942
12 PIN, Dowel - Without Hole (.375 x .625) (Locating) 17-43044
13 PIN (Bearing Race) 17-8M0084653 17-812870 1
14 GASKET 27-827284
15 STUD, (M6 x 44) 16-8161949
16 PLUG, Pipe (.375-18) 22-185981
17 PLUG, Pipe (.125-27) Brass Comment: (Electric) 22-328022
18 PLUG, Pipe (.125-27) Brass Comment: (Manual) 22-328022
19 PLUG, Pipe (.125-27) Brass 22-328022
20 ELBOW 22-19725
21 CHECK VALVE 21-426585
22 COVER 827251A1
23 LIFTING EYE Comment: (Manual) 850897
24 SCREW, (M8 x 25) Stainless Steel Comment: (Manual) 10-40011149
25 NOT SOLD SEPARATE, Decal-Serialization NSS
26 SCREW, (M8 x 25) Stainless Steel 10-40011149
27 CARRIER Comment: (Electric) 889735 827365 (Electric)
28 THERMOSTAT, 43°C (110°F), 110 Degree Comment: (Electric) 850055001 850055 (Electric)
29 SEAL Comment: (Electric) 26-854639001 26-854639 (Electric)
30 SENDER, Temperature 787992
31 RETAINER 889733 44552
32 SCREW, (#10-16 x .600) 10-878609 10-812832 1
33 WASHER, (.203 x .500 x .032) 12-8M0204666
34 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) 12-8M0204663
35 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) 12-69056
36 WING NUT Comment: (Electric) 11-816872
37 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon Comment: (Electric) 22-996642
38 FITTING, Elbow 45 Degree (1.25) Comment: (Manual) 22-782792
39 FITTING, Barbed Comment: (Electric) 22-56759
40 COVER Comment: (Manual) 8129962
41 O-RING, (.614 x .070) Comment: (Manual) 25-48462
42 SCREW, (M5 x 20) Stainless Steel Comment: (Manual) 10-40011108
43 TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length) 32-892024122 32-99130122
44 DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electri-Non Handle) 37-881865 37-825064 (Start In Gear) (Electri-Non Handle)
- POWERHEAD ASSEMBLY 852071T97 852071A97
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Cylinder Head

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Cylinder Head:

Mercury 45 BODENSEE (4-STROKE) Cylinder Head Diagram
Position No. Part Name OEM Number Supersedes
- CYLINDER HEAD ASSEMBLY 825034A17 825034A12, 825034A 8
1 CYLINDER HEAD ASSEMBLY 825034A9
2 BOLT 10-83124714
3 WASHER, Sealing 12-831246
4 GUIDE 8M0054272 825037001, 825037
5 CIRCLIP 53-825038 825722
6 SCREW, (M6 x 10) 10-84088M
7 GASKET 27-827610
8 ANODE 826887M
9 GROMMET 25-825040
10 COVER 826888M
11 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
12 BOLT 10-827607
13 SCREW, (M4 x 10) 10-4005785
14 COVER 825055
15 O-RING 25-825056
16 COVER Comment: SN# 0G960500 & Up 8250534
16 COVER Comment: SN# 0G960499 & Below 8250534
17 BREATHER PIPE 22-825054
18 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
19 GASKET 27-825032
20 PIN, Dowel 17-825010
21 SCREW, (M6 x 25) 10-893745025
22 SCREW, (M9 x 95) 10-82503395
23 GASKET 27-827610
24 DIAPHRAGM 826060
25 BRACKET Comment: Non Handle 828528
26 BRACKET Comment: Handle 830294T1
27 SCREW, (M6 x 13) Stainless Steel 10-40011126
28 FITTING, Elbow - 90 Degree (.125-27) 22-629101
29 CLAMP 8266241
30 PLUG 859578A1
31 O-RING 25-8M0052669 25-825492
- GASKET SET 27-832013A96 27-825231A96
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY Comment: Bigfoot 61-822775T98
- CYLINDER HEAD ASSEMBLY 825034A17 825034A12, 825034A 8

Driveshaft Housing

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Driveshaft Housing:

Mercury 45 BODENSEE (4-STROKE) Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (Short-15 Inch) 3516-816528A1
1 HOUSING, Driveshaft Comment: (Long-20 Inch) 3510-9864T6
1 HOUSING ASSEMBLY, Driveshaft Comment: (Jet 40/45) 3516-816528A3
2 STUD, (M10 x 60) Comment: (Short/Long) 16-903507
2 STUD, (M10 x 100) Comment: (60 Bigfoot - Long) 16-903501
2 STUD, (M10 x 166) Comment: (60 Bigfoot - LL) 16-8M0034445 16-816866 4 (60 Bigfoot - LL)
3 SCREW, (M10 x 110) 10-817430110 10-40096110
4 STUD, (M10 x 124) Comment: (60 Bigfoot - LL - Front) 16-8M0034446
4 STUD, (M10 x 120) Comment: (55 LL - Front) 16-8M0034425
5 SCREW, (M10 x 45) Comment: (Short/Long)(Non Jet Models) 10-4000380
6 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Non Bigfoot Models) 12-8M0214963
6 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) 12-8M0214963
7 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Non Bigfoot Models) 12-8M0214963
7 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) 12-8M0214963
8 NUT, (M10) Comment: (Non Bigfoot Models) 11-40140
8 NUT, (M10) Comment: (Bigfoot Models) 11-40140
9 SPEEDOMETER PICK UP 22-85822A7
10 CONNECTOR, Straight 22-85822T
11 FITTING 22-8M0181450
12 BOLT, (M12 x 154) 10-898835001 10-42973
13 MOUNT ASSEMBLY, Lower 42930A1
14 WASHER 12-20959
15 CABLE ASSEMBLY, Ground 88238A10
16 NUT, (M12) 11-8M0204662
17 SCREW, (M8 x 25) Stainless Steel 10-40011149
18 CLAMP 8M0036730 93192
19 NUT 11-35521
20 COVER, Black Comment: (Black) 100-8M4500752 8M0001130, 67077T (Black)
21 SCREW, (#12-24 x .620) 10-88417
22 SPACER 23-813745 23-43041
22 SPACER (LL) 23-8137451
23 COUPLING 43585
24 SPACER Comment: (Black-55) 816696A3
24 SPACER Comment: (Black-60) 816696T5
25 PIN, Dowel - Without Hole (.375 x .625) 17-43044
26 PIN, Dowel - With Hole (.375 x .625) 17-8M0084244 17-43043
27 TUBE ASSEMBLY, Water Comment: (55) 817401A1
29 O-RING, (.796 x .139) 25-8M0204645
29 SEAL 26-821093
1 SEAL, Water Tube 42941001
2 HOUSING ASSEMBLY, Driveshaft Comment: Non Bigfoot-Black 3532-825218T5
2 HOUSING ASSEMBLY, Driveshaft Comment: Non Bigfoot-Gray 3532-825218T6
3 HOUSING ASSEMBLY, Driveshaft Comment: Bigfoot-Black 1503-852421T3
3 HOUSING ASSEMBLY, Driveshaft Comment: Bigfoot-Gray 1503-852421T4
4 PIPE, Exhaust 825220T06
5 PLATE Comment: Bigfoot 893770 854471 Bigfoot
6 SCREW, (M10 x 25 MM) Comment: Bigfoot 10-1993325
7 SCREW, (M8 x 110) Stainless Steel 10-824459110
8 SCREW, (M8 x 45) 10-88960845
9 BUMPER 8M0043364 828706
10 PLUG, Drain 8288181
11 GASKET 27-8M0204692
12 BUMPER 826276
13 GROMMET 8M0151042
14 STUD, (M10 x 50) Comment: Non Bigfoot 16-823984
14 STUD, (M10 x 100) Comment: Bigfoot 16-903501
15 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
16 NUT, (M10) 11-40140
17 TUBE, Water 32-897971A01 32-888591001, 32-888591, 32-825250 1
18 GUIDE 54-828529
19 SCREW, (M10 x 45) Comment: Bigfoot 10-4000380
20 WASHER, (.406 x .750 x .105) Stainless Steel Comment: Bigfoot 12-8M0214963
21 SPEEDOMETER PICK UP Comment: Bigfoot 22-85822A7
22 CONNECTOR, Straight Comment: Bigfoot 22-85822T
23 FITTING Comment: Bigfoot 22-8M0181450
24 SPACER Comment: Bigfoot 23-813745 23-43041 Bigfoot
25 COUPLING Comment: Bigfoot 43585
26 BUSHING Comment: Bigfoot 23-855623

Electrical Components

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Electrical Components:

Mercury 45 BODENSEE (4-STROKE) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, Electrical 8302351
2 SCREW, (M5 x 12) 10-82239312
3 WASHER, (.203 x .406 x .040) 12-89302
4 TIE STRAP, (4.00 Inches) 56762
5 REV LIMITER Comment: (Manual) 821889A49 821889A41 (Manual)
5 REV LIMITER Comment: (Electric) 821889A50 821889A42 (Electric)
6 CLAMP Comment: (Electric) 8266241
7 SCREW, (M5 x 12) Comment: (Electric) 10-82239312
8 SOLENOID ASSEMBLY Comment: (Electric) 89-8M0185146
9 BUSHING Comment: (Electric) 23-8M0214955
10 GROMMET Comment: (Electric) 25-818967
11 SCREW, (M6 x 25) Comment: (Electric) 10-82129125
12 NUT, (.250-20) Comment: (Electric) 11-64015
13 LOCKWASHER, (.250) Stainless Steel Comment: (Electric) 13-26992
14 CABLE ASSEMBLY Comment: (Electric) 84-88807A33
15 CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) 84-88807A16
16 NUT, Brass Comment: (Electric) 8-32,11-26419
17 REGULATOR, Voltage Comment: (Electric) 8M0084173 883072T, 854515T 1 (Electric)
17 REGULATOR, Voltage Comment: (Manual-Greek) 883071T 854514T, 854514, 856747 (Manual-Greek)
18 SCREW, (M6 x 40) Comment: (Electric) 10-82129140
19 J CLIP Comment: (Electric) 54-8M0024808
20 BOOT, Insulator - Red Comment: (Electric) 85-830233
21 CABLE ASSEMBLY, Battery - Negative Comment: (Electric) 84-88439A4
22 WASHER, (.281 x .500 x .060) Stainless Steel Comment: (Quantity of 1 Required on Manual)) 12-8M0204649
23 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 SCREW, (M6 x 25) 10-82129125
25 CABLE ASSEMBLY 84-88807A31
26 SCREW, (M6 x 16) Comment: (Manual) 10-82129116
27 J CLIP 54-54457
28 HARNESS ASSEMBLY, Engine Comment: (Electric) 84-850220A2
29 FUSE, Yellow - 20 Ampere Comment: (Electric) 88-812619 88-860608 (Electric)
30 PLUG, Male Comment: (Electric) 13541
31 GROMMET 25-822002
32 BUSHING 23-822003
33 WASHER 12-8M0214930
34 SCREW, (M6 x 25) Stainless Steel 10-40011129
35 HARNESS ASSEMBLY, Ignition 84-850221A2
36 CDM MODULE ASSEMBLY 827509T7
36 CDM MODULE ASSEMBLY 827509A10 827509A 4
37 CABLE ASSEMBLY, Hi-Tension 84-857124A1
38 BOOT/TERMINAL KIT 85-857074A1
39 SPARK PLUG Comment: (NGK# BP8H-N-10) 33-816737Q 33-816737 2 (NGK# BP8H-N-10)
39 SPARK PLUG Comment: (NGK#BPZ-8H-N-10) 33-938
39 SPARK PLUG Comment: (NGK#BUZ8H) 33-896329885
39 SPARK PLUG Comment: (NGK#BP8HS-10) 33-8M0114745
40 SCREW, (M6 x 16) 10-82129116
41 HARNESS ASSEMBLY, Power Comment: (Manual) 84-850052A1
42 HARNESS ASSEMBLY Comment: (Manual) 84-11149T31
43 HARNESS ASSEMBLY Comment: (International) 84-65017A27
44 HARNESS ASSEMBLY, Lightning Comment: (International) 84-74725A3
1 SCREW, (M6 x 25) 10-82684425
2 CONTROLLER ASSEMBLY, Electric Comment: 40/50 8250981
2 CONTROLLER ASSEMBLY, Electric Comment: 45 Bodensee 8250983
3 BRACKET Comment: Non-Bigfoot SN# 0G960500 & Up 8347912
3 BRACKET Comment: Non-Bigfoot SN# 0G960499 & Below 8347912
4 BRACKET Comment: Bigfoot SN# 0G960500 & Up 8347913
4 BRACKET Comment: Bigfoot SN# 0G960499 & Below 8347913
5 SCREW, (M8 x 35) 10-81893435
6 SOLENOID PLATE 825074
7 SCREW, (M6 x 16) 10-8248324
8 NUT, (M6) 11-401386
9 SOLENOID 825096T01 89-825096T, 89-825096, 89-95642M
10 BRACKET 8M0010250 95643M
11 REGULATOR, Voltage 825076
12 SCREW, (M6 x 25 MM) 10-8248326
13 PRESSURE SWITCH 87-8M0098207 87-8M0070107, 87-828040 1
14 PLATE 815004M
15 TEMPERATURE SWITCH 87-8280391
16 TEMPERATURE SWITCH 87-857122
17 SCREW, (M6 x 13) Stainless Steel 10-40011126
18 GROMMET 25-82069M
19 HIGH TENSION LEAD 84-825102A1
20 SPARK PLUG, NGK-DPR6EA-9 33-827858Q 33-827858
21 COIL ASSEMBLY, Ignition, Includes Lead Wires 339-825101T 339-825101
22 SCREW, (M6 x 30) 10-82684430
23 NOT SOLD SEPARATE, Decal-Coil Identification NSS
24 HARNESS ASSEMBLY, Engine Wiring 84-827350A3
25 FUSE, Yellow - 20 Ampere 88-812619 88-860608
26 SCREW, (M5 x 10) Comment: Non-Bigfoot 10-82104510
26 SCREW, (M6 x 13) Stainless Steel Comment: Bigfoot 10-40011126
27 SCREW, (M6 x 13) Stainless Steel 10-40011126
28 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
29 CABLE ASSEMBLY, Battery - Negative 84-88439A4
30 BOOT, Insulator - Black 85-79695T
31 CABLE ASSEMBLY, Battery - Positive 84-88439A9
32 HARNESS ASSEMBLY, Auxiliary Comment: Handle 84-86232A4
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY Comment: Bigfoot 61-822775T98

Exhaust Plate

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Exhaust Plate:

Mercury 45 BODENSEE (4-STROKE) Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 19653T3
2 CHECK VALVE ASSEMBLY, Drain 21-817519A1
3 PIN, Dowel 17-23784
4 MOUNT, Upper 1400-8M4501491 8M0021336, 881899, 812893T, 812893
5 SCREW, (M8 x 45) Stainless Steel 10-40011153
6 BOLT, (M12 x 154) 10-898835001 10-42973
7 WASHER, Neoprene 12-32834
8 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
9 NUT, (M12) 11-896963 11-859129, 11-90099
10 SCREW, (M8 x 70) Stainless Steel 10-40011158
11 GASKET Comment: (Not used on Jet Models) 27-8M0000820 27-812866 (Not used on Jet Models)
12 BUSHING Comment: (Not used on Jet Models) 23-48237
13 SHIFT SHAFT Comment: (Upper)(Long)(Not used on Jet Models) 815639A10 815639A 8 (Upper)(Long)(Not used on Jet Models)
13 SHIFT SHAFT Comment: (Upper)(Long)(Electric)(Not used on Jet Models) 812891A7
13 SHIFT SHAFT Comment: (Upper)(Long/LL)(Manual)(Not used on Jet Models) 815639A9
14 SHIFT LINK Comment: (Not used on Jet Models) 812872A2
15 BUSHING Comment: (Not used on Jet Models) 23-48475
16 NUT, (M6) Stainless Steel Comment: (Not used on Jet Models) 11-401386
17 TUBE, Water Comment: (Short) 32-8M0042795 32-881200 2 (Short)
17 TUBE, Water Comment: (Long) 32-8M0042794 32-881200 1 (Long)
18 GROMMET 25-93221002
19 TUBE, Exhaust 8M0045214 19655 1
20 SCREW, (M8 x 45) Stainless Steel 10-40011153
21 SEAL 812886001 812886
22 CLAMP 99019
23 SEAL, Water Tube Comment: (Upper) 42941001
24 SCREW, (M8 x 55) Stainless Steel 10-40011155
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Flywheel

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Flywheel:

Mercury 45 BODENSEE (4-STROKE) Flywheel Diagram
Position No. Part Name OEM Number Supersedes
1 COVER 825093
2 GROMMET 25-8M0153609
3 HOSE, (.187) (26.00 Inches Bulk), Cut to 19 Inches 32-9912878
4 GROMMET 25-45507
5 NUT 11-893789 11-81773M
6 WASHER 12-893762 12-84436M
7 FLYWHEEL 280-825090A2
8 NOT SOLD SEPARATE, Decal-Warning-Spinning Flywheel NSS
9 SCREW, (M6 x 25) 10-82494825
10 STATOR 398-8250891
11 BASE, Stator 825110
12 SCREW, (M6 x 25 MM) 10-8248326
13 PIN, Dowel 17-825010
14 KEY 28-8261001
15 COIL, Pulser 826061
16 SCREW, (M5 x 10) 10-82104510
17 NOT SOLD SEPARATE, Decal-Warning-Neutral NSS
18 NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance NSS
19 DECAL, EPA Label Information Comment: (1999) 37-856985A23 37-856985 23 (1999)
19 DECAL, EPA Label Information Comment: (2000) 37-804655A00
20 NOT SOLD SEPARATE, Decal-Laminate Overlay NSS
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY Comment: Bigfoot 61-822775T98

Flywheel and Stator, Electric

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Flywheel and Stator, Electric:

Mercury 45 BODENSEE (4-STROKE) Flywheel and Stator, Electric Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 812777T1
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 FLYWHEEL 261-859234T24 261-859234T 2
5 IGNITION STATOR KIT 398-832075A21 398-832075A 4
6 SCREW, (M5 x 30) 10-4013930
7 TRIGGER 854512T 834820T
8 SWIVEL BALL 93421
9 SWIVEL BASE 93254
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 DECAL, EPA Label Information Comment: (1999) 37-856985A7
11 DECAL, EPA Label Information Comment: (2000) 37-804665A00
11 DECAL, EPA Label Information Comment: (2001) 37-804665A01
11 DECAL, EPA Label Information Comment: (2002) 37-804665A02
11 DECAL, EPA Label Information Comment: (2003) 37-804665A03
11 DECAL, EPA Label Information Comment: (2004) 37-804665A04

Flywheel and Stator, Manual

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Flywheel and Stator, Manual:

Mercury 45 BODENSEE (4-STROKE) Flywheel and Stator, Manual Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL 261-859234T6
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 STATOR 398-832074A11 398-832074A 5
5 SCREW, (M5 x 30) 10-4013930
6 TRIGGER 854512T 834820T
7 SWIVEL BALL 93421
8 SWIVEL BASE 93254
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 PLUG, Male 13541

Fuel Pump

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Fuel Pump:

Mercury 45 BODENSEE (4-STROKE) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Fuel 826398T3
2 SCREW, (M5 x 35) 10-809564
3 COVER 809565
4 DIAPHRAGM 8095611
5 SCREW, (M3 x 5) 10-41889M
6 NUT 11-82537M
7 CHECK VALVE 21-41888M
8 DIAPHRAGM 8095612
9 PIN 17-8095661
10 SPRING 24-809562
11 NUT, (M5) 11-82388M
12 SPRING 24-8095621
13 PLUNGER 8095631
14 O-RING 25-8M0052669 25-825492
15 SCREW, (M6 x 30) 10-82684430
16 J CLIP 54-8M0024808
17 CONNECTOR ASSEMBLY, Fuel 22-8M0148585
- O-RING, Fuel Connector 25-16524
18 HOSE, (57.00 Inches Bulk), Cut to 19 Inches 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
19 HOSE, (57.00 Inches Bulk), Cut to 16 Inches 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 FILTER, Fuel 35-816296Q03 35-816296Q, 35-816296, 35-16494
22 DEFLECTOR, Cowl 8M0007776 893698001, 856603 1
- GASKET SET 27-832013A96 27-825231A96

Fuel Pump, Electric

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Fuel Pump, Electric:

Mercury 45 BODENSEE (4-STROKE) Fuel Pump, Electric Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm Kit NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gsket-Pulse NSS
13 PLATE 987752
14 CONNECTOR, 90 Degree (.125-27) Nylon 22-433351
15 SCREW, (M5 x 40) 10-82104540
15 SCREW, (M6 x 50) 10-82130050
16 BASE 144303
17 HOSE 32-831949
18 FILTER, Fuel 35-816296Q2
19 LINE, Fuel 32-830761 32-19723
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
22 TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
23 CONNECTOR, Tee 22-818993
24 CHECK VALVE 22-8189941
25 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) 32-82381335
26 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
27 SCREW, (M6 x 35) 10-4000332
28 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) 32-9912878
29 CLAMP 54-633003
30 SOLENOID KIT, Enrichner Valve 89-819503A5
31 TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) 32-9912688
32 TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) 32-9912688
33 TUBING, (20.00 Feet Bulk) (Cut to 14.00 Inch Length) 32-892024122 32-99130122
34 TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) 32-9912688
35 FITTING, Tee 22-59169003
36 SCREW, (M6 x 16) 10-4006731
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Fuel Pump, Manual

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Fuel Pump, Manual:

Mercury 45 BODENSEE (4-STROKE) Fuel Pump, Manual Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 PLATE 987752
14 CONNECTOR, 90 Degree (.125-27) Nylon 22-433351
15 SCREW, (M5 x 40) 10-82104540
15 SCREW, (M6 x 50) 10-82130050
16 BASE 144303
17 TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 10.00 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (Cut to 10.00 Inch Length)
18 TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 14.25 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (Cut to 14.25 Inch Length)
19 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
20 HOSE 32-830768 32-818984
21 HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.25 Inch Length) 32-9912878
22 FILTER, Fuel Comment: (Use with WME-57/58 Carburetor) 35-891642T03 35-87946T14, 35-87946T16 (Use with WME-57/58 Carburetor)
22 FILTER ASSEMBLY, Fuel Comment: (Use with WME-94/95 Carburetor) 35-891642T03 35-87946T14, 35-87946T16 (Use with WME-94/95 Carburetor)
23 BRACKET 8170281
24 NUT, (M6) Stainless Steel 11-401366
25 FITTING, Tee 22-59169003
26 TUBING, (20.00 Feet Bulk) Comment: (Cut to 9.50 Inch Length) 32-892024122 32-99130122 (Cut to 9.50 Inch Length)
27 TUBING, (20.00 Feet Bulk) Comment: (Cut to 5.50 Inch Length) 32-892024122 32-99130122 (Cut to 5.50 Inch Length)
28 TUBING, (20.00 Feet Bulk) Comment: (Cut to 1.50 Inch Length) 32-892024122 32-99130122 (Cut to 1.50 Inch Length)
29 PRIMER BULB 858763 816877 3
30 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
31 SCREW, (M6 x 35) 10-4000332
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Gasket Set Componetns, Engine Overhaul

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gasket Set Componetns, Engine Overhaul:

Mercury 45 BODENSEE (4-STROKE) Gasket Set Componetns, Engine Overhaul Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Engine Overhaul Comment: (55/60 Jet 40/45)(3Cyl) 27-812867A97 27-812867A96, 27-812867A91 (55/60 Jet 40/45)(3Cyl)
- GASKET, Flange, Carburetor 27-8144461
- SEAL, Attenuator to Carburetor 26-812889
- GASKET, Thermostat Cover 27-827284
- GASKET, Thermostat 27-8M0204714
- GASKET, Thermostat/Poppet Cover 27-8128671
- O-RING, (2.175 x .175) 25-8M0142854
- GASKET, Cylinder Block to Exhaust Ext. Plate 27-8M0000822 27-828553, 27-812865, 27-822420
- GASKET, Reed Block 27-812868
- GASKET, Induction Manifold 27-812869
- GASKET, Exhaust Plate to Driveshaft Housing 27-8M0000820 27-812866
- SEAL, Water Tube, Water Tube, Upper 42941001
- GROMMET, Water Tube 25-93221002
- O-RING, (1.859 x .139) 25-8M0204651
- GASKET, Lower 27-8M0224241
- GASKET, Water Pump, Upper 27-194541
- SEAL, Water Tube 8M0204658
- SEAL 12-191833
- O-RING, (.987 x .103) 25-45258
- O-RING, Bearing Carrier 25-815460
- NOT SOLD SEPARATE, Disc-Check Valve NSS
- NOT SOLD SEPARATE, Diaphragm-Fuel Pump NSS
- NOT SOLD SEPARATE, Gasket NSS
- GASKET, Fuel Pump 27-8M0204705
- NOT SOLD SEPARATE, Gasket-Boost Chamber NSS
- NOT SOLD SEPARATE, Gasket-Pulse Chamber NSS
- RETAINER, Check Valve 21-17311
- NOT SOLD SEPARATE, Compression, Boost NSS
- NOT SOLD SEPARATE, Spring-Compression, Main NSS
- NOT SOLD SEPARATE, Cap-Spring End NSS
- NOT SOLD SEPARATE, Cap-Spring End NSS
- GASKET, Thermostat/Poppet Cover 27-8128672
- GASKET, Upper Water Pump, Water Pump 27-822189

Gear Housing, Driveshaft - 1.83:1 Gear Ratio - Non Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft - 1.83:1 Gear Ratio - Non Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft - 1.83:1 Gear Ratio - Non Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: Black 1682-821306T24 1682-821306A24 Black
- GEAR HOUSING ASSEMBLY Comment: Gray 1682-821306T25 1682-821306A25 Gray
1 GEAR HOUSING ASSEMBLY, Basic Comment: Black 1682-821306T12 1682-821306A12 Black
1 GEAR HOUSING ASSEMBLY, Basic Comment: Gray 1682-821306T13 1682-821306A13 Gray
2 SEAL/PLATE KIT 818226A1
3 NOT SOLD SEPARATE, Plate NSS
4 SCREW KIT, (.375-16 x .250) 10-79953Q04
5 WASHER, Fiber 12-191833
6 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
7 WASHER, Fiber 12-191833
8 NUT, (.437-20) 11-55910
9 GEAR, Pinion (12 Teeth 43-822161T2
10 BEARING ASSEMBLY 31-821321A2
11 NOT SOLD SEPARATE, Cup NSS
12 SCREW, (M6 x 16) 10-8248324
13 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
14 SEAL 8235471
15 WASHER 12-866451
16 KEY 28-8M0214993
17 WASHER 12-866451
18 GASKET, Upper Water Pump 27-822189
19 GASKET, Lower Water Pump 27-8M0214956
20 FACE PLATE 8213542
21 IMPELLER 47-8M0204712
22 BASE ASSEMBLY, Water Pump 46-821307A2
23 SEAL 26-821309
24 SEAL 26-821310
25 O-RING, (1.421 x .139) 25-821308
26 DRIVESHAFT 45-826194A1
27 BEARING, Ball 30-821311
28 TIE STRAP 823548T 823548, 54-856608
29 BOOT 822158
30 RETAINER 821827
31 O-RING, (1.609 x .139) 25-26855
32 O-RING, (.239 x .174) 25-85594
33 WASHER 12-814803 12-93853
34 SHIFT SHAFT 827865A1
35 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
36 PIN, (.078 x .437) 17-85593
37 CAM, Shift 8213161
38 PIN, (.125 x .625) 17-822369
- SEAL KIT 823547A2
- REPAIR KIT, Water Pump 821354A2

Gear Housing, Driveshaft 1.64:1 Gear Ratio

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft 1.64:1 Gear Ratio:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft 1.64:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY, Complete Comment: (Short) 1671-9760T23
0 GEAR HOUSING ASSEMBLY, Complete Comment: (Long) 1671-9760T25
0 GEAR HOUSING ASSEMBLY, Complete Comment: (LL) 1671-9760T28
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) 1671-9760T42
2 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
2 FITTING KIT, Magnetic, Plug Fill/Drain Comment: (Magnetic) 22-8M0058389 22-67892A06 (Magnetic)
3 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
4 WASHER 12-191833
5 PIN, Dowel - With Hole (.375 x .625) 17-8M0084244 17-43043
6 PIN, Dowel - Without Hole (.375 x .625) 17-43044
7 PLUG, Pipe (.0625-27) 22-56800
8 BEARING, Roller 31-812768
9 SEAL/PLATE KIT 818226A1
10 NOT SOLD SEPARATE, Filler Plate NSS
11 GEAR, Pinion, 14 Teeth 43-813694T 43-813694
12 NUT, (.437-20) 11-55910
13 SHIFT SHAFT ASSEMBLY Comment: (Short/Long 812732A1
13 SHIFT SHAFT Comment: (LL) 815420
14 E RING 53-29641
15 BUSHING ASSEMBLY 23-813696A2
16 O-RING, (.987 x .103) 25-45258
17 SEAL, Oil 26-8M0204708
18 DRIVESHAFT Comment: (Short-60 Electric) 45-815422
18 DRIVESHAFT Comment: (Long-60 Electric) 45-812731 45-813083 (Long-60 Electric)
18 DRIVESHAFT Comment: (LL)(60 Electric) 45-815421 45-815424 (LL)(60 Electric)
18 DRIVESHAFT Comment: (55 Manual) 45-812731 45-813083 (55 Manual)
19 SHIM SET 15-812770A1
20 BEARING ASSEMBLY, Roller 31-8M0166756
21 NOT SOLD SEPARATE NSS
22 NUT 11-8128201
23 BASE ASSEMBLY, Water Pump 46-812966A7
24 O-RING, (1.859 x .139) 25-8M0204651
25 SEAL, Oil 26-814669
26 SEAL, Oil 26-814670
27 IMPELLER 47-19453T
28 KEY 28-8M0032831 28-19699
29 WASHER 12-8M0204720
30 PUMP ASSEMBLY, Water 46-812966A12
31 GASKET Comment: (Lower) 27-8M0224241
32 GASKET, Upper Water Pump Comment: (Upper) 27-822189
33 SEAL Comment: (Short/Long) 8M0204658
34 FACE PLATE 19700A2
35 SCREW, (M6 x 16) 10-8248324
36 CAM, Shift Control 760394
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- REPAIR KIT, Water Pump 46-812966A12
- SEAL KIT, Gear Housing 26-814669A2

Gear Housing, Driveshaft 2.31:1 0T622484/ 0P222544 and Below

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft 2.31:1 0T622484/ 0P222544 and Below:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft 2.31:1 0T622484/ 0P222544 and Below Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY, Complete Comment: (Long)(Bigfoot) 1667-9011G92
0 GEAR HOUSING ASSEMBLY, Complete Comment: (LL)(Bigfoot) 1667-9011G94
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Black) 1667-9011G59
2 PIN, Dowel - With Hole (.375 x .625) Comment: (Front) 17-8M0084244 17-43043 (Front)
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
4 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
5 WASHER 12-191833
6 PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Needle Bearing NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 GEAR, Pinion (13 Teeth) 43-44484T
16 NUT, (.625-18) 11-35921
17 CAM, Shift Control 850307
18 BEARING ASSEMBLY, Tapered Roller 31-42677A1
19 SHIM SET 15-44492A1
20 DRIVESHAFT ASSEMBLY Comment: (Long) 45-826736A1
20 DRIVESHAFT ASSEMBLY Comment: (LL) 45-826737A1
21 SLEEVE/RING KIT 42461A1
22 NOT SOLD SEPARATE, Ring Seal NSS
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-430331
25 GASKET 27-8M0214931
26 SEAL, Oil Comment: (Lower) 26-43036
27 SEAL, Oil Comment: (Upper) 26-43035
28 GASKET 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-8M0214957
32 COUPLING Comment: (Long) 826763A1
32 COUPLING Comment: (LL) 826762A1
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25) 10-8248326
36 SHIFT SHAFT ASSEMBLY Comment: (Long) 853906A1
36 SHIFT SHAFT ASSEMBLY Comment: (LL) 853907A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25) 10-8248326
42 FACE SEAL 26-861415 26-816575
- REPAIR KIT, Water Pump 46-8M0113799
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

Gear Housing, Driveshaft 2.33:1 0T622485/ 0P222545 and Up

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft 2.33:1 0T622485/ 0P222545 and Up:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft 2.33:1 0T622485/ 0P222545 and Up Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY (Complete) Comment: (Long)(Bigfoot) 1667-9011G92
0 GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) 1667-9011G94
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Black) 1667-9011G59
2 PIN, Dowel - With Hole (.375 x .625) Comment: (Front) 17-8M0084244 17-43043 (Front)
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
4 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
5 WASHER 12-191833
6 PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Needle Bearing NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3) NSS
16 NUT, (.625-18) 11-35921
17 CAM, Shift Control 850307
18 BEARING ASSEMBLY, Tapered Roller 31-883047A1
19 SHIM SET 15-44492A1
20 DRIVESHAFT ASSEMBLY Comment: (Long) 45-826736A1
20 DRIVESHAFT ASSEMBLY Comment: (LL) 45-826737A1
21 SLEEVE/RING KIT 42461A1
22 NOT SOLD SEPARATE, Ring Seal NSS
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-430331
25 GASKET 27-8M0214931
26 SEAL, Oil Comment: (Lower) 26-43036
27 SEAL, Oil Comment: (Upper) 26-43035
28 GASKET 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-82684430
32 COUPLING Comment: (Long) 826763A1
32 COUPLING Comment: (LL) 826762A1
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25) 10-82684425
36 SHIFT SHAFT ASSEMBLY Comment: (Long) 853906A1
36 SHIFT SHAFT ASSEMBLY Comment: (LL) 853907A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25) 10-82684425
42 FACE SEAL 26-861415 26-816575
- REPAIR KIT, Water Pump 46-8M0113799
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY, Complete Comment: (Short) 1671-9760T23
0 GEAR HOUSING ASSEMBLY, Complete Comment: (Long) 1671-9760T25
0 GEAR HOUSING ASSEMBLY, Complete Comment: (LL) 1671-9760T28
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Black-Basic) 1671-9760T42
37 SHIM SET 15-812769A1
38 BEARING ASSEMBLY, Tapered Roller 31-8M0103476 31-812767A 1
39 NOT SOLD SEPARATE, Cup NSS
40 GEAR, Forward, 23 Teeth 43-813693T1
41 BEARING, Roller 31-21739
42 FOLLOWER, Cam 8129291
43 SLIDE 20843
44 SPRING 24-38114
45 CLUTCH 52-813697T 52-813697
46 PIN, Cross 17-8M0020942 17-38113
47 SPRING 24-815418
48 PROPELLER SHAFT 44-14493
49 GEAR, Reverse, 23 Teeth 43-813695T 43-813695
50 BEARING, Ball 30-20839T
51 CARRIER ASSEMBLY, Bearing 8M0168900
52 O-RING 25-815460
53 BEARING, Needle 31-21700
54 SEAL, Oil 26-8M0205511
55 SEAL, Oil 26-8M0203757
56 SCREW, (M8 x 30) 10-85594030
57 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
58 INSERT, Threaded 8227731
59 TRIM TAB, Zinc 17264T2
60 SCREW, (M10 x 30) 10-4000377
61 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
62 PROPELLER KIT Comment: (55 Beaching) 48-816704A45 48-816704A40, FPM740 (55 Beaching)
63 THRUST HUB 73345A1
64 PROP NUT KIT 11-69578Q1
65 TAB WASHER 14-8M0214942
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- SEAL KIT, Gear Housing 26-814669A2

Gear Housing, Propeller Shaft - 1.83:1 GearRatio-Non Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propeller Shaft - 1.83:1 GearRatio-Non Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propeller Shaft - 1.83:1 GearRatio-Non Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: Black 1682-821306T24 1682-821306A24 Black
- GEAR HOUSING ASSEMBLY Comment: Gray 1682-821306T25 1682-821306A25 Gray
1 GEAR HOUSING ASSEMBLY, Basic Comment: Black 1682-821306T12 1682-821306A12 Black
1 GEAR HOUSING ASSEMBLY, Basic Comment: Gray 1682-821306T13 1682-821306A13 Gray
39 PIN, Dowel 17-821327
40 GASKET 27-823942
41 TUBE 32-8M0026108 32-821828
42 PLUG, Rubber 19-824928001 19-824928, 19-32297
43 SCREEN 821829
44 TRIM TAB 822157T2
45 SCREW, (M8 x 20) 10-82497020
46 WASHER 12-72397
47 GEAR, Forward, 22 Teeth 43-822162T2
48 BEARING ASSEMBLY, Roller 31-8M0103470 31-99328A 1
49 NOT SOLD SEPARATE, Cup NSS
50 BEARING, Roller 31-41326
51 FOLLOWER, Cam 821578
52 SPRING 24-8261991
53 PIN 17-8M0020999 17-85093
54 CLUTCH 52-821314T 52-821314
55 SPRING 24-38114
56 PROPELLER SHAFT 44-8M0140441
57 GEAR, Reverse, 22 Teeth 43-822163T1
58 BEARING, Ball 30-20839T
59 CARRIER ASSEMBLY, Bearing 8M0168900
60 O-RING 25-815460
61 BEARING, Needle 31-21700
62 SEAL, Oil 26-8M0205511
63 SEAL, Oil 26-8M0203757
64 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
65 SCREW, (M8 x 30) 10-85594030
66 INSERT, Threaded 8227731
67 NOT SOLD SEPARATE, Decal-Gear Ratio NSS
68 THRUST HUB 73345A1
69 PROP NUT KIT 11-69578Q1
70 TAB WASHER 14-8M0214942
71 SCREW, (M10 x 45) 10-4000380
72 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
73 PLUG 19-95925
- SEAL KIT 823547A2

Gear Housing, Propshaft 2.31:1 0T622484/ 0P222544 and Below

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propshaft 2.31:1 0T622484/ 0P222544 and Below:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propshaft 2.31:1 0T622484/ 0P222544 and Below Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY (Complete) Comment: (Long)(Bigfoot) 1667-9011G92
0 GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) 1667-9011G94
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Black) 1667-9011G59
2 BEARING SET, Cup And Cone 31-30894A1
3 NOT SOLD SEPARATE, Cup NSS
4 GEAR ASSEMBLY, Forward - 30 Teeth 43-859472A3
5 BEARING, Needle 31-30895T
6 RING, Retaining 53-856823
7 FOLLOWER KIT, Cam 850315A1
8 BALL 30-44530
9 NOT SOLD SEPARATE, Slide NSS
10 SPRING 24-850327
11 CLUTCH 52-850048T 52-850048
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 SPRING 24-30893
14 PROPELLER SHAFT 44-8M0140445
15 GEAR, Reverse (30 Teeth) 43-850034T 43-850034
16 CARRIER ASSEMBLY, Bearing 8M0168901
17 O-RING, (3.609 x .139) 25-8M0214974
18 BEARING, Needle 31-30956T
19 SEAL, Oil Comment: (Inner) 26-8M0205728
20 SEAL, Oil Comment: (Outer) 26-8M0205729
21 BEARING, Roller 31-12578T
22 THRUST WASHER 12-12577
23 BEARING, Thrust 31-12576
24 STUD, (M8 x 48) 16-8M0034456 16-42917 2
25 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
26 NUT, (M8) 11-401378
27 SHIM SET 15-44491A1
28 INSERT, Threaded 8227731
29 NOT SOLD SEPARATE, Decal NSS
30 NOT SOLD SEPARATE, Decal, Prop Operation NSS
31 THRUST WASHER 13191Q01
32 PROP NUT KIT, (.750-16) 11-52707Q1
33 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
- SEAL KIT, Gear Housing 26-43035A4

Gear Housing, Propshaft 2.33:1 0T622485/ 0P222545 and Up

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propshaft 2.33:1 0T622485/ 0P222545 and Up:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propshaft 2.33:1 0T622485/ 0P222545 and Up Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Long)(Bigfoot) 1667-9011G92
- GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) 1667-9011G94
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Black) 1667-9011G59
2 BEARING SET, Cup And Cone 31-30894A1
3 NOT SOLD SEPARATE, Cup NSS
4 GEAR KIT, Forward And Pinion 28 Teeth 43-882813A3
5 BEARING, Needle 31-30895T
6 RING, Retaining 53-856823
7 FOLLOWER KIT, Cam 850315A1
8 BALL 30-44530
9 NOT SOLD SEPARATE, Slide NSS
10 SPRING 24-850327
11 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
12 SPRING 24-30893
13 CLUTCH 52-850048T 52-850048
14 PROPELLER SHAFT 44-8M0140445
15 GEAR, Reverse - 28 Teeth 43-882814T
16 CARRIER ASSEMBLY, Bearing 8M0168901
17 O-RING, (3.609 x .139) 25-8M0214974
18 BEARING, Needle 31-30956T
19 SEAL, Oil Comment: (Inner) 26-8M0205728
20 SEAL, Oil Comment: (Outer) 26-8M0205729
21 BEARING, Roller 31-12578T
22 THRUST WASHER 12-12577
23 BEARING, Thrust 31-12576
24 STUD, (M8 x 48) 16-8M0034456 16-42917 2
25 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
26 NUT, (M8) 11-401378
27 SHIM SET 15-44491A1
28 INSERT, Threaded 8227731
29 NOT SOLD SEPARATE, Decal NSS
30 NOT SOLD SEPARATE, Decal-Prop Operation NSS
31 THRUST WASHER 13191Q01
32 PROP NUT KIT, (.750-16) 11-52707Q1
33 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
- SEAL KIT, Gear Housing 26-43035A4

Gearhousing, Driveshaft - 2.31:1 Gear Ratio - Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gearhousing, Driveshaft - 2.31:1 Gear Ratio - Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Gearhousing, Driveshaft - 2.31:1 Gear Ratio - Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete Comment: Black 1667-9011G86
- GEAR HOUSING ASSEMBLY, Complete Comment: Gray 1667-9011G88
1 GEAR HOUSING ASSEMBLY, Basic Comment: Black 1667-9011G59
1 GEAR HOUSING ASSEMBLY, Basic Comment: Gray 1667-9011G60
2 PIN, Dowel - With Hole (.375 x .625) , Front 17-8M0084244 17-43043
3 SCREW KIT, (.375-16 x .250) 10-79953Q04
4 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
5 WASHER, Fiber 12-191833
6 PIN, Dowel - Without Hole (.375 x .625), Rear 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Bearing-Needle NSS
12 TUBE, Oiler 43046
13 ANODE 97-826134Q 826134, 826134A 1
14 SCREW, (M6 x 40) 10-4000333
15 NUT, (M6) 11-401386
16 GEAR, Pinion (13 Teeth) 43-44484T
17 NUT, (.625-18) 11-35921
18 CAM, Shift Control 850307
19 BEARING ASSEMBLY, Tapered Roller 31-42677A1
20 SHIM SET 15-44492A1
21 DRIVESHAFT ASSEMBLY 45-854808A1
22 SLEEVE/RING KIT 42461A1
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-8M0214931
25 SEAL, Oil, Lower 26-43036
26 SEAL, Oil, Upper 26-43035
27 GASKET 27-430331
28 GASKET Comment: SN# 0G960500 & Up 27-8172771
28 GASKET Comment: SN# 0G960499 & Below 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-8M0214957
32 SEAL 8M0204658
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25 MM) 10-8248326
36 SHIFT SHAFT ASSEMBLY 853906A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25 MM) 10-8248326
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump 46-8M0113799

Gearhousing, Propeller Shaft - 2.31:1 Gear Ratio-Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gearhousing, Propeller Shaft - 2.31:1 Gear Ratio-Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Gearhousing, Propeller Shaft - 2.31:1 Gear Ratio-Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete Comment: Black 1667-9011G86
- GEAR HOUSING ASSEMBLY, Complete Comment: Gray 1667-9011G88
1 GEAR HOUSING ASSEMBLY, Basic Comment: Black 1667-9011G59
1 GEAR HOUSING ASSEMBLY, Basic Comment: Gray 1667-9011G60
42 GEAR KIT, Forward, 30 Teeth 43-859472A3
43 SHIM SET 15-44491A1
44 BEARING SET, Cup And Cone 31-30894A1
45 NOT SOLD SEPARATE, Cup NSS
46 BEARING, Needle 31-30895T
47 FOLLOWER KIT, Cam 850315A1
48 BALL 30-44530
49 NOT SOLD SEPARATE, Slide NSS
50 SPRING 24-850327
51 CLUTCH 52-850048T 52-850048
52 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
53 SPRING 24-30893
54 PROPELLER SHAFT 44-8M0140445
55 GEAR, Reverse (30 Teeth) 43-850034T 43-850034
56 CARRIER ASSEMBLY, Bearing 8M0168901
57 O-RING, (3.609 x .139) 25-8M0214974
58 BEARING, Needle 31-30956T
59 SEAL, Oil, Inner 26-8M0205728
60 SEAL, Oil, Outer 26-8M0205729
61 BEARING, Needle 31-12578T
62 THRUST WASHER 12-12577
63 BEARING, Thrust 31-12576
64 STUD, (M8 x 48) 16-8M0034456 16-42917 2
65 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
66 NUT, (M8) 11-401378
67 NOT SOLD SEPARATE, Insert-Threaded NSS
68 NOT SOLD SEPARATE, Decal-Gear Ratio NSS
69 PROP NUT KIT, (.750-16) 11-52707Q1
70 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
- SEAL KIT, Gear Housing 26-43035A4

Induction Manifold and Reed Block

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Induction Manifold and Reed Block:

Mercury 45 BODENSEE (4-STROKE) Induction Manifold and Reed Block Diagram
Position No. Part Name OEM Number Supersedes
1 GASKET 27-8M0000822 27-828553, 27-812865, 27-822420
2 END CAP ASSEMBLY, Lower 1171-9812T9
3 SEAL, Oil 26-66301
4 SEAL 26-41953
5 O-RING, (2.175 x .175) 25-8M0142854
6 SCREW, (M8 x 20) 10-81742720
7 BRACKET ASSEMBLY 19077A07
8 STUD, (M6 x 44) 16-8161949
9 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) 12-8M0204663
10 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) 12-69056
11 WING NUT Comment: (Electric) 11-816872
12 SCREW, (M8 x 35) 10-82127335
13 MANIFOLD ASSEMBLY, Induction 827998A1
- CAP Comment: (For use on Induction Manifold) 22-15026
14 ELBOW Comment: (Electric) 22-19725
15 ELBOW Comment: (Manual) 22-19725
16 GASKET 27-812869
17 SCREW, (M8 x 30) 10-81742730
18 REED BLOCK ASSEMBLY 8M0219197
19 GASKET 27-812868
20 NOT SOLD SEPARATE, Dowel Pin NSS
21 REED ASSEMBLY 34-812880A03 34-812880A 1, 34-812880A 2
22 TAB WASHER 14-429821
23 RETAINER, Reed 812879002 812879 1
24 SCREW, (M6 x 16) 10-88421471
25 SHIFT RAIL ASSEMBLY 42881A1
26 TAB WASHER 14-42981
27 SCREW, (M8 x 25) 10-40001134
28 SLIDE 988851
29 BUSHING 23-48475
30 NUT, (M6) Stainless Steel 11-401386
31 WASHER 12-35459
32 NUT, (M6) Stainless Steel 11-401386
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Intake

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Intake:

Mercury 45 BODENSEE (4-STROKE) Intake Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M6 x 25 MM) 10-8248326
2 O-RING 25-8250572
3 INSULATOR 827579
4 PLUG 19-827633
5 JOINT, Carburetor 825077
6 PIN, Dowel 17-23784
7 O-RING 25-826156
8 O-RING 25-8250572
9 O-RING 25-826157
10 GROMMET 25-809596
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 BREATHER PIPE 32-822674
13 CLAMP 54-827612
14 BUSHING 23-17044M
15 SCREW, (M6 x 90) 10-82615890
16 SCREW, (M6 x 30) 10-82684430
17 COLLAR 23-827578
18 SILENCER ASSEMBLY, Intake 825105A1
19 TIE STRAP, (4.00 Inches) 56762
20 CAP, Female 13540
21 CLIP 54-98974M
22 HOSE 32-826568
23 TEE FITTING 22-97083M
24 HOSE 32-11840M
25 HOSE 32-826563
26 CLIP 54-98974M
27 HOSE 32-826565
28 HOSE, Fuel 32-826566
29 CLAMP 54-811261M
30 CONNECTOR 22-828527
31 HOSE 32-11840M
32 HOSE 32-828525
33 CLIP, Use where Applicable 54-814967M
34 NOT SOLD SEPARATE, Decal-Servicing Referral NSS
35 DECAL, Caution, Start In Gear 37-881865 37-825064
- GASKET SET 27-832013A96 27-825231A96
- REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) 809594A1

Intake/Exhaust Valves

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Intake/Exhaust Valves:

Mercury 45 BODENSEE (4-STROKE) Intake/Exhaust Valves Diagram
Position No. Part Name OEM Number Supersedes
1 VALVE, Exhaust 8M0119204
2 VALVE, Intake 822648
3 WASHER, Valve Spring 12-825044
4 SEAL, Valve Stem 26-822647
5 SPRING, Valve Outer 24-823678
6 RETAINER 822650
7 KEY 28-893554 28-822651
8 ROCKER ARM 898821A01
9 SCREW 10-825046
10 NUT 11-826150 11-858274
11 SHAFT, Rocker 825049
12 BRACKET 825050
13 PLATE 825051
14 SPRING 24-825052
15 SCREW, (M8 x 30) 10-82641030
16 PLUG 19-825042
- GASKET SET 27-832013A96 27-825231A96
- CYLINDER HEAD ASSEMBLY 825034A17 825034A12, 825034A 8

Jet Components

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Jet Components:

Mercury 45 BODENSEE (4-STROKE) Jet Components Diagram
Position No. Part Name OEM Number Supersedes
1 IMPELLER 47-19453T
2 KEY 28-8M0032831 28-19699
3 PUMP ASSEMBLY, Water 46-812966A12
4 GASKET, Upper Water Pump Comment: (Upper) 27-822189
5 SEAL 8M0204658
6 FACE PLATE 19700A2
7 SCREW, (M6 x 16) 10-8248324
- REPAIR KIT, Water Pump 46-812966A12
- SEAL KIT, Gear Housing 26-814669A2

Jet Pump Assembly

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Jet Pump Assembly:

Mercury 45 BODENSEE (4-STROKE) Jet Pump Assembly Diagram
Position No. Part Name OEM Number Supersedes
- JET PUMP ASSEMBLY 8M0230714
1 HOUSING, Pump 855767T60 855767 60
2 SHIFT LINKAGE KIT 878377
3 CAM 878382
4 GATE, Reverse - With Bumper 878380
5 HOSE, Lube 32-827490
6 STUD, (.312-18 x 1.81) 16-855840
7 NUT, (.312-18) Stainless Steel 11-82670910
8 SCREW, (.312-18 x 1.00) 10-848497
9 IMPELLER 47-8M0230713
10 HOUSING, Intake 80141260
11 LINER 8271882
12 DRIVESHAFT 45-85576960
13 THRUST WASHER 12-8796521
14 BEARING, Ball 30-8796531
15 SLEEVE 23-8271891
16 NUT 11-8271901
17 WASHER 12-36001
18 KEY 28-801405875
19 SHIM, Impeller 15-801404875
20 TAB WASHER 14-801403875
21 SCREW, (.250-20 x .625) 10-19923062
22 SCREW, (.312-18 x 1.250) 10-60411
23 BRACKET, Cable Support 801410
24 NUT, (.312-18) Stainless Steel 11-82670910
25 PIN, Dowel 17-801407
26 SCREW, (M10 x 60) Hex Flange - Stainless Steel 10-4010860
27 SCREW, (M10 x 90) Hex Flange - Stainless Steel 10-4010890
28 SCREW, (M10 x 70) Hex Flange - Stainless Steel 10-4010870
29 SCREW, (.375-16 x 2.750) Stainless Steel 10-95802
30 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963

Linkage, Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Linkage, Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Linkage, Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
3 NUT, (M6) 11-401196
4 CAP 42942
5 RETAINER 826587 826587 1
6 LEVER, Throttle 822682A4
7 BUSHING 23-825078
8 RETAINER 822459
9 LEVER, Shift 8259571
10 BRACKET 827706A4
11 LATCH 98889
12 SCREW, (M6 x 16) 10-8248324
13 SLEEVE 23-15885
14 SHIFT ROD 893777 850162
15 GUIDE, Shift Rod 8501631
16 SHIFT LINK 893769A01 850255A 1
17 BUSHING 23-48475
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 NUT, (M6) 11-401386
20 COTTER PIN 18-210711
21 LEVER ASSEMBLY, Shift Shaft Comment: SN# 0G960500 & Up 850166T2
21 LEVER ASSEMBLY, Shift Shaft Comment: SN# 0G960499 & Below 850166T2
22 BUSHING 23-850165
23 CAM 8262311
24 SPACER 23-309772
25 WASHER 12-4002314
26 SCREW, (M5 x 16) 10-40056107

Linkage, Non-Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Linkage, Non-Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Linkage, Non-Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
3 NUT, (M6) 11-401196
4 CAP 42942
5 RETAINER 826587 826587 1
6 LEVER, Throttle 822682A4
7 BUSHING 23-825078
8 RETAINER Comment: Non-Handle 822459
9 LEVER, Shift Comment: Non-Handle 8259571
10 BRACKET Comment: Non-Handle 827706A4
11 LATCH Comment: Non-Handle 98889
12 SCREW, (M6 x 16) Comment: Non-Handle 10-8248324
13 SLEEVE Comment: Non-Handle 23-15885
14 SHIFT ROD Comment: Non-Handle 882820 826271 Non-Handle
15 CAM 8262311
15 CAM, Throttle Comment: 40 Italian 8262312
16 SPACER 23-309772
17 WASHER 12-4002314
18 SCREW, (M5 x 16) 10-40056107
19 SHIFT SHAFT ASSEMBLY, Horizontal 826588A4
20 RETAINER 8277071
21 WASHER 12-8M0214930
22 COTTER PIN 18-210711
23 SPRING, Detent 24-826077
24 SPRING, Backing 24-824993
25 SPRING, Plate 824994
26 SCREW, (M5 x 16) Stainless Steel 10-40011107
27 SWITCH Comment: Handle Models 87-8M0052927 87-813960A 3 Handle Models
28 SCREW, (M3.5 x 20) Stainless Steel Comment: Handle Models 10-88075020
29 PLATE Comment: Handle Models 824923

Lube Chart

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Lube Chart:

Mercury 45 BODENSEE (4-STROKE) Lube Chart Diagram
Position No. Part Name OEM Number Supersedes
- NO PARTS LIST NOPART

Manual Tilt Components

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Manual Tilt Components:

Mercury 45 BODENSEE (4-STROKE) Manual Tilt Components Diagram
Position No. Part Name OEM Number Supersedes
- MANUAL TRIM ASSEMBLY Comment: (Use With Black End Cap) 8M0118570
- MANUAL TRIM Comment: (Beaching)(Use With Gold End Cap) 832020T3
1 SHOCK ROD ASSEMBLY Comment: (Use With Black End Cap) 8M0118572
1 SHOCK ROD ASSEMBLY Comment: (Beaching)(Use With Gold End Cap) 893942A01 813427A 5 (Beaching)(Use With Gold End Cap)
2 PISTON ASSEMBLY, Trim Memory 893903A01
3 O-RING KIT, Cylinder 25-893917A01 25-809872A 1
4 NOT SOLD SEPARATE, O Ring NSS
5 CYLINDER ASSEMBLY 893918A01 811224A 1
6 SCREW AND SEAL KIT 893919A01 813433A 2
7 ACCUMULATOR ASSEMBLY 893920A01 813454A 2
8 VALVE BODY ASSEMBLY 893921A01 813455T 4
9 CAM KIT 893923A01 813457A 3
10 VALVE KIT, Velocity 893924A01 809881A 1
11 REPAIR KIT 893925A01 809882A 1
12 CABLE ASSEMBLY, Ground 8M0207768
- O-RING KIT 25-893922A01 25-809880A 2
13 PIN 17-19607
14 PIN, Trilobe 17-821539 17-13794, 17-19603
- MANUAL TRIM ASSEMBLY Comment: SN# USA-0G835817/BEL-0P040654 & Up 8M0118570
- MANUAL TRIM ASSEMBLY Comment: SN# USA-0G835816/BEL-0P040653 & Below 8M0118570
1 SHOCK ROD ASSEMBLY 8M0118572
2 PISTON ASSEMBLY, Trim Memory 893903A01
3 O-RING KIT, Cylinder 25-893917A01 25-809872A 1
4 Not Sold Separate, O-Ring (#N.S.S.)
5 CYLINDER ASSEMBLY 893918A01 811224A 1
6 SCREW AND SEAL KIT 893919A01 813433A 2
7 ACCUMULATOR ASSEMBLY 893920A01 813454A 2
8 VALVE BODY ASSEMBLY 893921A01 813455T 4
9 CAM KIT 893923A01 813457A 3
10 VALVE KIT, Velocity 893924A01 809881A 1
11 REPAIR KIT 893925A01 809882A 1
12 CABLE ASSEMBLY, Ground 8M0207768
- O-RING KIT 25-893922A01 25-809880A 2
13 PIN 17-19607
14 PIN, Trilobe 17-821539 17-13794, 17-19603

Oil Injection Components

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Oil Injection Components:

Mercury 45 BODENSEE (4-STROKE) Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY, Oil 1263-812718T1
2 CAP ASSEMBLY 36-828765A2
3 NOT SOLD SEPARATE, Tether NSS
4 PUSH NUT 11-821285
5 SEAL 8M0039080 816066 2
6 VENT ASSEMBLY 19299A1
7 VALVE 21-64871
8 GROMMET 25-813644002 25-813644 1
9 BOOT 99162001
10 BOOT 8M0039085 812890
11 SWITCH ASSEMBLY 87-12886A6
12 SCREW, (.164-18 x .375) 10-58376
13 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
14 PUMP ASSEMBLY, Oil Injection 818902A1
15 O-RING 25-8M0204667
16 O-RING 25-36390
17 SCREW, (M5 x 20) Stainless Steel 10-40011108
18 GEAR, Driven 43-19277
19 BEARING ASSEMBLY 23-19278A2
20 BUSHING (Flanged) 23-17597
21 BUSHING 23-17596
22 TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Lengh) 32-82381335
23 LINK 8M0084729 826581A 2

Power Trim Components

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Power Trim Components:

Mercury 45 BODENSEE (4-STROKE) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Power Trim Comment: (Non Bigfoot) SN# 0G831190/ 0P040426 & Up 8M0055006 893518T01, 830150T10, 830150T 6 (Non Bigfoot) SN# 0G831190/ 0P040426 & Up
- PUMP ASSEMBLY, Power Trim Comment: (Bigfoot) SN# 0Y010091 & Below 8M0055011 893517T01, 855654T09, 855654T08, 855654T 4 (Bigfoot) SN# 0Y010091 & Below
- PUMP ASSEMBLY, Power Trim Comment: (Bigfoot) SN# 0Y010092 & Up 8M0055011 893517T01, 855654T09, 855654T08, 855654T 4 (Bigfoot) SN# 0Y010092 & Up
- NOT SOLD SEPARATE, Power Trim Pump (All) Comment: (Refer to Parts Bulletin 98-7) SN# 0G831189/ 0P040425 & Below NSS
1 SHOCK ROD KIT Comment: (Non Bigfoot) 893943A01 855833A 1 (Non Bigfoot)
1 SHOCK ROD KIT Comment: (Bigfoot) SN# 0Y010091 & Below 893943A01 855833A 1 (Bigfoot) SN# 0Y010091 & Below
1 SHOCK ROD KIT Comment: (Bigfoot) SN# 0Y010092 & Up 8M0118573
2 PISTON ASSEMBLY, Memory 8M0171822
3 O-RING KIT, Rebuild 25-8M0171819
4 NOT SOLD SEPARATE, O-Ring NSS
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 VALVE KIT, Trim Limit Comment: (Non Bigfoot) 893905A02 809873A 1 (Non Bigfoot)
6 VALVE KIT, Trim Limit Comment: (Bigfoot) SN# 0G831376/ 0P040442 & Up 893944A01 809873A 2 (Bigfoot) SN# 0G831376/ 0P040442 & Up
6 VALVE KIT, Trim Limit Comment: (Bigfoot) SN# 0G831375/ 0P040441 & Below 893905A02 809873A 1 (Bigfoot) SN# 0G831375/ 0P040441 & Below
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT (Motor) 10-809876A1
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
16 CABLE ASSEMBLY 88238A18
- O-RING KIT (Complete Trim) 25-893914A02 25-809880A 1
17 PIN, Trilobe 17-821539 17-13794, 17-19603
18 PIN 17-19607
19 PIN 17-822869001 17-822869
20 BRACKET 831276T
21 HARNESS ASSEMBLY 84-826802A12
22 SCREW, (M6 x 25) 10-82129125
23 RELAY ASSEMBLY 8M0207773
24 BRACKET 828102
25 GROMMET 25-818967
26 BUSHING 23-8M0214955
27 NOT SOLD SEPARATE, Decal-Trim Relay NSS
- PUMP/MOTOR ASSEMBLY Comment: SN# USA-0G835817/BEL-0P040426 & Up 8M0055006 893518T01, 830150T10, 830150T 6 SN# USA-0G835817/BEL-0P040426 & Up
- PUMP ASSEMBLY, Power Trim Comment: SN# USA-0G835816/BEL-0P040425 & Below 830150T2
- PUMP/MOTOR ASSEMBLY Comment: Bigfoot 8M0055011 893517T01, 855654T09, 855654T08, 855654T 4 Bigfoot
1 SHOCK ROD KIT Comment: All USA SN# USA-0G835817 & Up 893943A01 855833A 1 All USA SN# USA-0G835817 & Up
1 SHOCK ROD KIT Comment: Bigfoot SN# BEL-0P040442 & Up 893943A01 855833A 1 Bigfoot SN# BEL-0P040442 & Up
1 SHOCK ROD KIT Comment: Non Bigfoot SN# BEL-0P040426 & Up 893943A01 855833A 1 Non Bigfoot SN# BEL-0P040426 & Up
1 SHOCK ROD KIT Comment: Non Bigfoot SN# USA-0G835816 & Below 893943A01 855833A 1 Non Bigfoot SN# USA-0G835816 & Below
1 SHOCK ROD KIT Comment: Non Bigfoot SN# BEL-0P040425 & Below 893943A01 855833A 1 Non Bigfoot SN# BEL-0P040425 & Below
1 SHOCK ROD KIT Comment: Bigfoot SN# USA-0G835816 & Below 855833
1 SHOCK ROD KIT Comment: Bigfoot SN# BEL-0P040441 & Below 855833
2 PISTON ASSEMBLY, Memory 8M0171822
3 O-RING KIT, Rebuild 25-8M0171819
4 Not Sold Separate, O-Ring (#N.S.S.)
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 VALVE KIT, Trim Limit Comment: Non Bigfoot 893905A02 809873A 1 Non Bigfoot
6 VALVE KIT, Trim Limit Comment: Bigfoot 893944A01 809873A 2 Bigfoot
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT, Motor 10-809876A1
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
16 CABLE ASSEMBLY 88238A18
- O-RING KIT, Complete Trim 25-893914A02 25-809880A 1
17 PIN, Trilobe 17-821539 17-13794, 17-19603
18 PIN 17-19607
19 PIN 17-822869001 17-822869
- HARNESS/RELAY ASSEMBLY 84-826802A15
20 HARNESS ASSEMBLY 84-826802A12
21 RELAY ASSEMBLY 8M0207773
22 BRACKET 828102
23 GROMMET 25-818967
24 BUSHING 23-8M0214955
25 NOT SOLD SEPARATE, Decal-Trim Relay NSS
26 SCREW, (M6 x 25 MM) 10-8248326
27 PLUG, Male 13541
28 HARNESS ASSEMBLY, Adaptor 84-852539A1

Remote Oil Tank, Aramark Engines

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Remote Oil Tank, Aramark Engines:

Mercury 45 BODENSEE (4-STROKE) Remote Oil Tank, Aramark Engines Diagram
Position No. Part Name OEM Number Supersedes
NS TANK ASSEMBLY, Remote Oil 1257-8742A22
1 TANK ASSEMBLY, Oil 1263-812718A3
2 HOSE, (57.00 Inches Bulk) Comment: (Cut to 12.00 Inch Length) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821 (Cut to 12.00 Inch Length)
2 HOSE, (57.00 Inches Bulk) Comment: (Cut to 4.75 Inch Length) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821 (Cut to 4.75 Inch Length)
2 HOSE, (57.00 Inches Bulk) Comment: (Cut to 1.50 Inch Length) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821 (Cut to 1.50 Inch Length)
2 HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length) 32-9912878
3 FITTING 22-8M0207780
4 HOSE 32-858853
5 CONNECTOR 22-858955
6 CHECK VALVE 21-826810
7 TEE 22-64706001
8 FITTING, (90 Degree) (90 Degree) 22-196881

Service/Support Material

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Service/Support Material:

Mercury 45 BODENSEE (4-STROKE) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 55/60 Jet 40/45 (3 Cylinder) 90-803022
- SERVICE MANUAL 90-8M0110565 90-852572R02, 90-852572R 1
- OWNERS MANUAL Comment: (55/60 Work) 90-10150040
- OWNERS MANUAL Comment: (60 Pleasure)(USA) 90-10122040
- OWNERS MANUAL Comment: (60 Pleasure)(Belgium) 90-10122V40
- OWNERS MANUAL Comment: (Jet) 90-10136040
- DECAL SET Comment: (Black 55 SeaPro)(1995-2000) 37-821573A01 37-821573A95, 37-821573A92 (Black 55 SeaPro)(1995-2000)
- DECAL SET, (Black 55 SeaPro) Comment: (Black 55 SeaPro)(2001 and up) 37-821573A01 37-821573A95, 37-821573A92 (Black 55 SeaPro)(2001 and up)
- DECAL SET, (Black 60 SeaPro) Comment: (Black 60 SeaPro) 37-826313A01 37-826313A95 (Black 60 SeaPro)
- DECAL SET Comment: (Gray 60 Electric)(2001/2002) 37-811211A03 37-811211A01, 37-811211A97, 37-811211A94, 37-811211A91 (Gray 60 Electric)(2001/2002)
- DECAL SET, (Gray 60 Electric) Comment: (Gray 60 Electric) 37-811211A03 37-811211A01, 37-811211A97, 37-811211A94, 37-811211A91 (Gray 60 Electric)
- DECAL SET Comment: (Gray 60 Electric Bigfoot)(2001/2002) 37-852081A03 37-852081A01, 37-852081A97 (Gray 60 Electric Bigfoot)(2001/2002)
- DECAL SET, (Gray 60 Electric Bigfoot) Comment: (Gray 60 Electric Bigfoot)(2003/2004) 37-852081A03 37-852081A01, 37-852081A97 (Gray 60 Electric Bigfoot)(2003/2004)
- DECAL SET Comment: (Gray 55 Bigfoot Marathon/Magnum)(2001) 37-879697A01
- DECAL SET, (Gray Jet 40) Comment: (Gray-Jet 40)(2001-2004) 37-826326A01 37-826326A97, 37-826326A95 (Gray-Jet 40)(2001-2004)
- DECAL SET, (Black 60 Electric) Comment: (Black 60 Electric) 37-811212A00 37-811212A96, 37-811212A94, 37-811212A91 (Black 60 Electric)
- DECAL SET, (Black 60 Bigfoot) Comment: (Black 60 Bigfoot) 37-804704A00 37-830163A96 (Black 60 Bigfoot)
- DECAL SET, (Black Jet 40) Comment: (Black Jet 40)(2001-2004) 37-826325A01
- DECAL SET Comment: (Black Jet 45)(2000) 37-826325A00 37-826325A96, 37-826325A95 (Black Jet 45)(2000)
- DECAL SET, (Gray Marathon 55) Comment: (Gray Marathon 55)(2000-2004) 37-8588371
- DECAL SET, (Gray Marathon 60) Comment: (Gray Marathon 60) 37-8588372
- DECAL SET Comment: (Black - Jet 45)(1996-1999) 37-826325A00 37-826325A96, 37-826325A95 (Black - Jet 45)(1996-1999)
- DECAL SET, (Tracker 60) Comment: (Tracker 60) 37-824733A96
- DECAL SET, (Tracker Bigfoot 60) Comment: (Tracker Bigfoot 60) 37-831846A97
- DECAL SET Comment: (Gray 55)(1995-1999) 37-8588371
- DECAL SET Comment: (Gray -Jet 45)(1997-2000) 37-826326A01 37-826326A97, 37-826326A95 (Gray -Jet 45)(1997-2000)
- DECAL, EPA Label Information Comment: (1999) 37-856985A7
- DECAL, EPA Label Information Comment: (2000) 37-804665A00
- DECAL, EPA Label Information Comment: (2001) 37-804665A01
- DECAL, EPA Label Information Comment: (2002) 37-804665A02
- DECAL, EPA Label Information Comment: (2003) 37-804665A03
- DECAL, EPA Label Information Comment: (2004) 37-804665A04
0 PARTS MANUAL, 40 Italy/45 Bodensee 50/50 Bigfoot 4-Stroke 90-803013
0 SERVICE MANUAL 90-828631R3
0 OWNERS MANUAL 90-10120001
0 OWNERS MANUAL Comment: Tracker 90-10193001
0 DECAL SET Comment: Tracker 37-850482A97
0 DECAL SET Comment: Black 50/50 Bigfoot SN# 0G960500 & Up 37-826337A00 37-826337A98, 37-826337A96, 37-826337A95 Black 50/50 Bigfoot SN# 0G960500 & Up
0 DECAL SET Comment: Black 40 SN# 0G960500 & Up 37-854695A00 37-854695A98 Black 40 SN# 0G960500 & Up
0 DECAL SET Comment: Black 45 SN# 0G960500 & Up 37-830259A00 37-830259A98, 37-830259A96 Black 45 SN# 0G960500 & Up
0 DECAL SET Comment: Black 50/50 Bigfoot SN# 0G960499 & Below 37-826337A00 37-826337A98, 37-826337A96, 37-826337A95 Black 50/50 Bigfoot SN# 0G960499 & Below
0 DECAL SET Comment: Black 40 SN# 0G960499 & Below 37-854695A00 37-854695A98 Black 40 SN# 0G960499 & Below
0 DECAL SET Comment: Black 45 SN# 0G960499 & Below 37-830259A00 37-830259A98, 37-830259A96 Black 45 SN# 0G960499 & Below
0 DECAL SET Comment: Gray 50/50 Bigfoot 37-826338A01 37-826338A98, 37-826338A97, 37-826338A96, 37-826338A95 Gray 50/50 Bigfoot
0 DECAL SET Comment: Gray 40 37-854694A98
0 DECAL SET Comment: Gray 45 37-828786A98 37-828786A97, 37-828786A96 Gray 45
0 DECAL, EPA Label Information Comment: (1999) 37-856985A23 37-856985 23 (1999)
0 DECAL, EPA Label Information Comment: (2000) 37-804655A00

Starter Assembly, Manual

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Starter Assembly, Manual:

Mercury 45 BODENSEE (4-STROKE) Starter Assembly, Manual Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE ASSEMBLY 85174A1
2 NOT SOLD SEPARATE NSS
3 REST 8167652
4 SEAL 8M0043161 813607 2
5 SCREW, (M6 x 75) 10-82170475
6 SPACER 23-821702
7 BUSHING 23-816086
8 GROMMET 25-8157951
9 WASHER, (.265 x .750 x .048) 12-858779
10 NUT, (M6) Stainless Steel 11-401366
8 GROMMET 25-815795
9 WASHER, (.281 x .734 x .063) 12-69057
10 NUT, (M6) 11-401366
11 CABLE, Interlock 8567541
12 SCREW, (#10-16 x .625) 10-8214281
13 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
14 COTTER PIN 18-26811
15 SCREW, (#10-16 x .500) 10-878608 10-812832
16 COTTER PIN 18-26811
- STARTER ASSEMBLY, Recoil 816728T14 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9
17 HOUSING 816728T05 816728 5
18 SPRING 24-826791 24-816718 1
19 LEVER 8166903
20 CAM 816712T01 816712 1
21 RETAINER 816711
22 SCREW, (#10-16 x 1.00) 10-8182491
23 LOCKWASHER, Spring 13-826229
24 SPRING 24-86857T01
25 SHEAVE, Starter 50-825269T01 50-825269A 1
26 SPRING 24-86851T02
27 CAM 868501
28 RING, Retaining 53-86849T01
29 ROPE 50-12066Q10
30 SPRING 24-868523
31 CAM 86853T01
32 SCREW, (.250-20 x .625) 10-826253 10-97516, 10-818838
33 BUSHING 8M0183792
34 RING, Retaining 53-818853 53-42689
35 NOT SOLD SEPARATE, Decal-Timing NSS
36 NOT SOLD SEPARATE, Decal-Full Throttle Timing NSS
37 DECAL, EPA Label Information Comment: (1999) 37-856985A7
37 DECAL, EPA Label Information Comment: (2000) 37-804665A00
37 DECAL, EPA Label Information Comment: (2001) 37-804665A01
37 DECAL, EPA Label Information Comment: (2002) 37-804665A02
37 DECAL, EPA Label Information Comment: (2003) 37-804665A03
37 DECAL, EPA Label Information Comment: (2004) 37-804665A04

Starter Motor

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Starter Motor:

Mercury 45 BODENSEE (4-STROKE) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
2 THRU BOLT 10-965661
3 DRIVE KIT 90643
4 DRIVE ASSEMBLY 685753
5 DRIVE CAP 8236392
6 ARMATURE 965651
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) 11-64015
13 CABLE ASSEMBLY, Battery - Positive 84-88439A9
14 SCREW, (M8 x 45) Stainless Steel 10-40011153
15 NOT SOLD SEPARATE, Decal-Warning NSS
16 BRACKET, Oil Tank 823989
1 STARTER MOTOR ASSEMBLY 50-898265001 50-859171T, 50-834749
2 THRU BOLT 10-965661
3 DRIVE KIT 906431
4 DRIVE ASSEMBLY 685751
5 DRIVE CAP 8236392
6 ARMATURE 8236382
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 SCREW, (M8 x 50) 10-81893450
12 LOCKWASHER, (.250) Stainless Steel 13-26992
13 NUT, (.250-20) 11-64015
14 NOT SOLD SEPARATE, Decal-Warning-High Voltage NSS
15 CABLE ASSEMBLY 84-93388A13

Steerig Handle Kit

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Steerig Handle Kit:

Mercury 45 BODENSEE (4-STROKE) Steerig Handle Kit Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET 816366T3
2 NOT SOLD SEPARATE, Decal-Shift NSS
3 STUD, (M10 x 150 x 58) 16-815802
4 TAB WASHER 14-815806
5 NUT, (M10) 11-40125100
6 HARNESS ASSEMBLY, Stop Comment: (Manual) 84-815851A2
7 CABLE ASSEMBLY Comment: (Manual) 84-821028A2
8 PLUG Comment: (Manual) 815803
9 GROMMET 121051
10 COVER 8158041
11 SCREW, (#10-16 x .500) 10-878608 10-812832
12 HORN ASSEMBLY 816051A2
13 PLUG Comment: (Manual) 19-889730 19-12014 (Manual)
14 SWITCH ASSEMBLY, Stop Comment: (Power Trim) 87-11083A4
15 LANYARD ASSEMBLY Comment: (Power Trim) 15920Q54
16 RETAINER, Brass 8M0032846 12044 1
17 CABLE ASSEMBLY 84-11149A3
18 STUD, (M10 x 2.12) 16-8M0034440 16-816560
19 NUT 11-400636
20 WASHER, (.405 x .760 x .060) Delrin 12-823933
21 LEVER 816367F5
22 SCREW, (M8 x 45) 10-4000357
23 TAB WASHER 14-8158051
24 BUSHING 23-8159831
25 WASHER, Plastic 12-824610
26 WASHER 12-823970
27 WASHER 12-814803 12-93853
28 SHIFT ROD 495636
29 NUT, (.250-20) 11-64015
30 ROD END 48419T
31 BUSHING 23-26856
32 WASHER, (.273 x .437 x .031) Stainless Steel 12-35950
33 COTTER PIN 18-25191
34 DETENT/SPRING KIT 12016A2
35 NOT SOLD SEPARATE, Spring NSS
36 STUD, (.375-24 x 1.125) 16-8M0034452 16-58152
37 KNOB 98530
38 LEVER KIT 816416A3
39 NOT SOLD SEPARATE, Brake NSS
40 DRIVER 816564
41 WASHER 12-816576
42 DISC 8165621
43 ARM (TOP) 8164131
44 ARM (BOTTOM) 8164141
45 HARNESS ASSEMBLY 84-12649A5
46 SWITCH KIT, Key Comment: (For Key -Reference Key List) 87-88107A5
47 NUT, Special - Black Nylon Comment: (Black Nylon) 11-879755 11-93543 (Black Nylon)
48 NOT SOLD SEPARATE, Decal-Trim Comment: (Power Trim) NSS
49 TRIM SWITCH Comment: (Power Trim) 87-14645A4
50 NUT, (.468-32) Comment: (Power Trim) 49440
51 SWITCH Comment: (Power Trim) 87-8M0052927 87-813960A 3 (Power Trim)
52 SCREW, (#6-32 x .750) Comment: (Power Trim) 10-12110
53 CLIP 54-648552
54 SCREW, (#10-16 x .500) 10-878608 10-812832
NS KEY, Ignition (1A) 894911
NS KEY, Ignition (1B) 894912
NS KEY, Ignition (1C) 894913
NS KEY, Ignition (1D) 894914
NS KEY, Ignition (1E) 894915
NS KEY, Ignition (1F) 894916
NS KEY, Ignition (2A) 894917
NS KEY, Ignition (2B) 894918
NS KEY, Ignition (2C) 894919
NS KEY, Ignition (2D) 8949110
NS KEY, Ignition (2E) 8949111
NS KEY, Ignition (2F) 8949112
- STEERING HANDLE KIT 816366A48 816366A27, 816366A28

Steering Arm

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Steering Arm:

Mercury 45 BODENSEE (4-STROKE) Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (M12) 11-896963 11-859129, 11-90099
2 STRAP 893773002 827923 2, 893773001, 827923 1
3 MOUNT 8M0224385
4 BUMPER 8M0156878
5 BUMPER Comment: Bigfoot 8M0156878
6 RING, Retaining 53-89531
7 ARM, Steering Comment: Black 8M0118183
7 ARM, Steering Comment: Gray 8M0118183
8 BRACKET Comment: Non Handle 8M0184092
9 TAB WASHER Comment: Non Handle 14-8M0009820 14-816669F 1 Non Handle
10 SCREW, (M10 x 30) Comment: Non Handle 10-4000377
11 BOLT, (M12 x 154) 10-898835001 10-42973
12 WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel Comment: Bigfoot 12-4002321
13 SPACER 23-8279971
14 SWIVEL TUBE ASSEMBLY Comment: Non Bigfoot 893590T01 826233T 4 Non Bigfoot
14 SWIVEL TUBE Comment: Bigfoot 8M0219909
15 CABLE ASSEMBLY 84-88238T01
16 CABLE ASSEMBLY, Ground 8M0207768
17 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
18 WASHER, (.453 x .812 x .105) Stainless Steel Comment: Bigfoot 12-45176
19 BRACKET 893703 828985
20 SCREW, (#10-16 x .380) 10-878607 10-817626
21 NUT, (M10) 11-40140
22 NUT, (.375-24) Comment: Handle 11-8M0204726
23 LEVER Comment: Handle 823792
24 WASHER Comment: Handle 12-29330
25 ROD, Threaded Comment: Handle 821961
26 BRAKE PLATE Comment: Handle 821957
27 DISC Comment: Handle 8165621
28 PLATE Comment: Handle 8M0007471 823791 Handle
29 DISC Comment: Handle 8165621
30 SHOULDER SCREW, Hex Comment: Handle 10-768042

Steering Handle

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Steering Handle:

Mercury 45 BODENSEE (4-STROKE) Steering Handle Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE ASSEMBLY, Steering Arm Comment: (Black) 12020A3
2 BUSHING 23-42992T02
3 FITTING, Grease 22-8M0169589
4 HOUSING 48414
5 PLATE 48519
6 GASKET 27-48518
7 SCREW, (#10-16 x .500) 10-878608 10-812832
7 SCREW, (#10-16 x .600) 10-878609 10-812832 1
8 CLAMP 54-889729 54-12013
9 SCREW, (M5 x 40) 10-40007112
10 WING NUT, 10-32,11-816874 11-73651, 11-816873, 11-90052
11 SWITCH KIT, Stop - Throttle Handle 87-823609A15 87-15823A 6, 96495A 3, 87-15823A 5
12 SWITCH ASSEMBLY, Stop 87-8M0104612 87-823609A 5
13 CLAMP 54-648551
14 NOT SOLD SEPARATE, Insulator NSS
15 NOT SOLD SEPARATE, Decal-Throttle NSS
16 SCREW, (#10-16 x .375) 10-62568
17 GRIP 8M0221732
18 CLIP 54-648552
- CABLE KIT, Throttle 12019A1
19 CONDUIT 8885242
20 GUIDE TUBE 8M0026078 89566 1
21 BARREL 89578
22 SET SCREW, 10-32,10-824081 10-89601
23 CABLE ASSEMBLY 12019
24 GUIDE 8M0204660
25 ANCHOR 20007
26 SET SCREW, 8-32,10-8M0204644
27 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
28 CAP 48416
29 WASHER 12-4002319
30 WASHER, (.402 x .787 x .039 Bellevi) 12-12024
31 SPACER 23-146011
32 TUBE ASSEMBLY, Throttle 12018A4
33 NOT SOLD SEPARATE, Roll Pin NSS
34 NOT SOLD SEPARATE, Drive Wheel NSS
35 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
36 NUT, (M10) 11-40140

Swivel Bracket

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Swivel Bracket:

Mercury 45 BODENSEE (4-STROKE) Swivel Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET Comment: (Black-Short) 3400-8M0084208 3417-822864A 1 (Black-Short)
1 SWIVEL BRACKET Comment: (Black-Long) 3417-822863A1
2 BEARING 23-821124 23-19622
3 SEAL, Oil 26-32911
4 BEARING 23-19606
5 FITTING, Grease 22-8M0169589
6 WASHER 12-52865
7 YOKE, Bottom Comment: (Black) 19654T1
8 RETAINING RING 53-77415
9 SWIVEL PIN ASSEMBLY Comment: (Black-Short) 17-812897A19 17-812897A 7 (Black-Short)
9 SWIVEL PIN ASSEMBLY Comment: (Black-Long) 17-812896A22 17-812896A14, 17-812896A 7 (Black-Long)
10 PIN, Co-Pilot 17-8219872
11 SCREW, (M10 x 30) Comment: (Electric) 10-4000377
12 BRACKET Comment: (Electric) 8M0184092
13 TAB WASHER Comment: (Electric) 14-8M0009820 14-816669F 1 (Electric)
14 ATTACHING KIT, Engine Steering Comment: (Electric) 19608A14
15 SCREW, (.375-24 x 1.500) Comment: (Electric) 10-823919
16 WASHER, (.390 x .546 x .12) Comment: (Electric) 12-8M0109680
17 NUT, (.375-24) Stainless Steel Comment: (Electric) 11-8M0204726
18 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric) 12-37828
19 NUT, (.375-24) Stainless Steel Comment: (Electric) 11-8M0204726
20 WASHER 12-52865
21 PIN, Handle 17-823876 17-88192
22 CABLE ASSEMBLY, Ground 88238A10
23 SCREW, (.250-20 x .500) Stainless Steel 10-41508
24 NOT SOLD SEPARATE, Decal-Serialization NSS
1 LINK ROD Comment: Non Handle 19608A14
2 SCREW, (.375-24 x 1.500) Comment: Non Handle 10-823919
3 WASHER, (.390 x .546 x .12) Comment: Non Handle 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel Comment: Non Handle 12-37828
5 NUT, (.375-24) Comment: Non Handle 11-8M0204726
6 PUCK Comment: Non Handle 822397
7 BUSHING 23-8217711
8 SWIVEL BRACKET Comment: Black 1401-850066T01 1401-850066A 1 Black
8 SWIVEL BRACKET ASSEMBLY Comment: Gray 1401-850066T01 1401-850066A 1 Gray
9 BEARING 23-19606
10 FITTING, Grease 22-8M0169589
11 DECAL, Co-Pilot 37-8237011
12 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
13 BUSHING, Lower 23-821777
14 SEAL 26-8M0205512
15 SCREW, (M8 x 10) Stainless Steel Comment: Handle 10-4008910
15 SCREW, (M8 x 25) Stainless Steel Comment: Non Handle 10-40011149
16 SEAL Comment: Non Handle 8282451
17 BUSHING Comment: Non Bigfoot 23-823507

Throttle Lever and Linkage

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Throttle Lever and Linkage:

Mercury 45 BODENSEE (4-STROKE) Throttle Lever and Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle 42946T1
2 SCREW, Adjusting (M5 x 35) 10-817582 10-814775, 10-42977
3 NUT, (M5) Stainless Steel 11-400211
4 INSERT 42927
5 WASHER 12-35459
6 NUT, (M6) Stainless Steel 11-401386
7 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
8 NUT, (M6) Stainless Steel 11-400212
9 CAP 42942
10 BUSHING 23-812930A1
11 NOT SOLD SEPARATE, Insert NSS
12 SCREW, (M10 x 45) 10-4007180
13 BUSHING 23-8M0215006
14 SPRING 24-55162
15 WASHER 12-42980
16 LEVER, Spark Advance 19663T02
17 ROD, Spark Advance 878172 42918
18 SWIVEL BASE 93254
19 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
20 NUT, (M6) Stainless Steel 11-400212
21 CAP 42942
22 SWIVEL BALL 93421
23 STUD 16-8161949
24 SPRING 24-817702
25 CAM ASSEMBLY, Throttle 828160A2
26 ROD, Throttle 878174 828159
27 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
28 NUT, (M6) Stainless Steel 11-401386
29 WASHER 12-828494

Tiller Handle

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Tiller Handle:

Mercury 45 BODENSEE (4-STROKE) Tiller Handle Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 822148T06 822148A 6
2 PULLEY 822150
3 NOT SOLD SEPARATE, Case NSS
4 SCREW, (#10-16 x .500) 10-878608 10-812832
5 CABLE ASSEMBLY, Throttle (30.50 Inches) 4324210
6 CABLE ASSEMBLY, Throttle (41.50 Inches) 4324211
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER Comment: Black 8M0072298 822407F 1 Black
9 COVER Comment: Gray 822407F2
10 BUSHING 23-821477
11 ARM, Steering Handle Comment: Black 828813T1
11 ARM, Steering Handle Comment: Gray 828813T2
- DECAL, Lanyard, Black 37-8M0032728
12 RETAINER 822441
13 SCREW, (M5 x 16) Stainless Steel 10-40011107
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle 892995 821971
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 CLIP 824918
19 SWITCH ASSEMBLY, Start 87-823609A12
20 HOUSING 889734 823917 2
21 DECAL 37-855262
22 TILLER TUBE 8M0138696
23 DECAL 37-8242004
24 HANDLE, Throttle 821465
25 GRIP 8M0221732
26 SWITCH, Stop 87-8M0104614 87-823609A14, 87-823609A13
27 SCREW, (M5 x 12) 10-82239312
28 WASHER 12-8M0214930
29 ALARM 84-8M0088388 816492A 8
30 CLIP 823687
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32 NOT SOLD SEPARATE, Decal-Shift NSS
33 SWITCH, Stop 87-11083A31
34 LANYARD ASSEMBLY 15920Q54
35 RETAINER, Brass 8M0032846 12044 1
36 SCREW, (M8 x 35) Stainless Steel 10-40011151
37 HANDLE 830180A01 830180
38 BUSHING 23-830181
39 SHIFT ROD 8301821
40 WASHER 12-8M0214930
41 BRACKET, Tiller Comment: Black 821455A4
41 BRACKET, Tiller Comment: Gray 821455A5
42 WAVE WASHER 13-826792 13-34678 1, 13-822144
43 BUSHING 23-821477
44 WASHER 12-827314
45 CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) 32-828547633
46 TAB WASHER 14-8M0009820 14-816669F 1
47 SCREW, (M10 x 90) 10-82484890

Tools, Special

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Tools, Special:

Mercury 45 BODENSEE (4-STROKE) Tools, Special Diagram
Position No. Part Name OEM Number Supersedes
- INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-8M0053505 91-78473 (Gear Housing)
- INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-196601
- INSTALLER TOOL, Seal Comment: (Gear Housing) 91-817007T 91-817007 (Gear Housing)
- PILOT Comment: (Gear Housing) 91-825199
- INSTALLATION TOOL, Bearing Comment: (Gear Housing) 91-13945
- INSTALLATION TOOL, Bearing Comment: (Gear Housing) 91-14309T02
- PRE LOAD TOOL, Bearing Comment: (Gear Housing) 91-14311A04
- PULLER ASSEMBLY Comment: (Gear Housing) 91-83165T
- RACE TOOL, Bearing Comment: (Gear Housing) 91-14308T02
- PULLER KIT, Bearing Comment: (Gear Housing) 91-31229A7
- NUT, (.625-18) Comment: (Gear Housing) 11-24156
- MANDREL Comment: (Gear Housing) 91-15755T
- DRIVE HEAD TOOL Comment: (Gear Housing) 91-36569T
- DRIVER HEAD TOOL Comment: (Gear Housing) 91-37312T
- DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) 91-37323
- WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) 91-36571T
- MANDREL Comment: (Gear Housing) 91-37350T
- PLATE Comment: (Gear Housing) 91-29310
- WASHER Comment: (Gear Housing) 12-34961
- RETAINING TOOL, Bearing Comment: (Gear Housing) 91-43506T
- HOOK TOOL, Spring Comment: (Gear Housing) 91-825200A1
- ADAPTER KIT, Dial Indicator Comment: (Gear Housing) 91-83155
- DIAL INDICATOR TOOL Comment: (Gear Housing) 91-58222A1
- REMOVER TOOL, Bearing Comment: (Gear Housing) 91-13779
- DRIVER TOOL, Bearing Cup Comment: (Gear Housing) 91-817009T 91-817009, 91-31361 (Gear Housing)
- HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-817070
- HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-825196
- INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-817005
- INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-826872
- DRIVER TOOL, Bearing Comment: (Gear Housing) 91-817058A1
- INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) 91-817011T 91-817011 (Gear Housing)
- DRIVER TOOL, Oil Seal Comment: (Gear Housing) 91-13949
- DRIVER, Oil Seal Comment: (Gear Housing) 91-31108T
- INSTALLER TOOL, Oil Seal Comment: (Gear Housing) 91-825197T 91-825197 (Gear Housing)
- MANDREL Comment: (Gear Housing) 91-825198
- LOCATION TOOL, Pinion Gear Comment: (Gear Housing) 91-817008A2
- LOCATION TOOL, Pinion Comment: (Gear Housing) 91-12349A05
- PULLER Comment: (Gear Housing) 91-27780
- PULLER JAW ASSEMBLY Comment: (Gear Housing) 91-46086A1
- PULLER PLATE Comment: (Gear Housing) 91-37241
- PULLER ASSEMBLY 91-849154T1
- TOOL BAG Comment: (Seapro/Marathon) 56-817383A1
- ADAPTOR TOOL, Direct Voltage Comment: (Electrical/Ignition) 91-890451
- HOLDER TOOL Comment: (Electrical/Ignition) 91-52344
- MULTI METER Comment: (Electrical/Ignition) 91-99750A1
- SWITCH ASSEMBLY Comment: (Electrical/Ignition) 91-52024A1
- SERVICE TACHOMETER Comment: (Electrical/Ignition) 91-59339
- TESTER, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
- GAP TOOL, Single Chamber Comment: (Electrical/Ignition) 91-63998A1
- TESTER Comment: (Electrical/Ignition) 91-850439T1
- TIMING LIGHT Comment: (Electrical/Ignition) 91-99379
- HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) 84-825207A1
- NOT SOLD SEPARATE (Snap On- CG41-14) Comment: (Trim/Tilt System) NSS
- NOT SOLD SEPARATE (Snap On- CG41-11) Comment: (Trim/Tilt System) NSS
- DOWN PRESSURE KIT Comment: (Trim/Tilt System) 91-822778A3
- MULTI METER Comment: (Trim/Tilt System) 91-99750A1
- SPANNER WRENCH Comment: (Trim/Tilt System) 91-74951
- HEAT LAMP Comment: (Trim/Tilt System) 91-63209
- GAUGE TOOL Comment: (Powerhead) 91-29287
- SLEEVE Comment: (Powerhead) 91-55919
- LIFTING EYE Comment: (Powerhead) 91-904551
- INSTALLER KIT Comment: (Powerhead) 91-77109A3
- REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) 91-52952T1
- INSTALLER KIT, Piston Pin Comment: (Powerhead) 91-74607A3
- EXPANDER TOOL, Piston Ring Comment: (Powerhead) 91-24697
- STAND TOOL, Powerhead Comment: (Powerhead) 91-25821T1
- TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) 91-66274
- PULLER PLATE Comment: (Powerhead) 91-37241
- PULLER ASSEMBLY, Slide Hammer Comment: (Gear Housing) 91-34569A1
- BEARING, Thrust Comment: (Gear Housing) 31-85560
- TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) 91-66274
- INSTALLER TOOL, Water Pump Base Seal Comment: (Gear Housing) 91-817006
- WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) 91-14310T1
0 GAUGE TOOL, Carburetor 91-36392
0 TUNER KIT, Carburetor Comment: Electrical/Ignition 91-809641A1
0 HOLDER TOOL, Flywheel Comment: Electrical/Ignition 91-8M0161873
0 MULTI METER Comment: Electrical/Ignition 91-99750A1
0 SWITCH ASSEMBLY Comment: Electrical/Ignition 91-52024A1
0 TESTER, Eight Chamber Comment: Electrical/Ignition 91-850439T1
0 GAP TOOL, Single Chamber Comment: Electrical/Ignition 91-63998A1
0 TESTER Comment: Electrical/Ignition 91-850439T1
0 TIMING LIGHT Comment: Electrical/Ignition 91-99379
0 BEARING, Thrust Comment: Gearhousing 31-85560
0 INSTALLER TOOL, Seal Comment: Gearhousing 91-817007T 91-817007 Gearhousing
0 PILOT Comment: Gearhousing 91-825199
0 RACE TOOL, Bearing Comment: Gearhousing 91-14308T02
0 PULLER KIT, Bearing Comment: Gearhousing 91-31229A7
0 NUT, (.625-18) Comment: Gearhousing 11-24156
0 PLATE Comment: Gearhousing 91-29310
0 WASHER Comment: Gearhousing 12-34961
0 SHAFT Comment: Gearhousing 91-31229
0 PILOT WASHER Comment: Gearhousing 91-36571T
0 DRIVER HEAD TOOL Comment: Gearhousing 91-37312T
0 DRIVER ROD TOOL, Needle Bearings Comment: Gearhousing 91-37323
0 HOOK TOOL, Spring Comment: Gearhousing 91-825200A1
0 REMOVER TOOL, Bearing Comment: Gearhousing 91-13779
0 HOLDING TOOL, Driveshaft Comment: Gearhousing 91-83180M
0 INSTALLER TOOL, Bearing Comment: Gearhousing 91-826872
0 INSTALLER TOOL, Needle Bearing Comment: Gearhousing 91-817011T 91-817011 Gearhousing
0 INSTALLER TOOL, Oil Seal Comment: Gearhousing 91-825197T 91-825197 Gearhousing
0 MANDREL Comment: Gearhousing 91-825198
0 PULLER, WATER PUMP Comment: Gearhousing 91-27780
0 PULLER PLATE Comment: Gearhousing 91-37241
0 TORQUE WRENCH, (0-150 lb-in) Comment: Gearhousing 91-66274
0 GAUGE TOOL Comment: Powerhead 91-29287
0 HOLDER TOOL, Flywheel Comment: Powerhead 91-8M0161873
0 FLYWHEEL PULLER Comment: Powerhead 91-83164M
0 EXPANDER TOOL, Piston Ring Comment: Powerhead 91-24697
0 COMPRESSOR TOOL, Piston Ring Comment: Powerhead FT2997 FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789 Powerhead
0 SOCKET TOOL (1-5/8 IN.) Comment: Powerhead 91-809646A1
0 TORQUE WRENCH, (0-150 lb-in) Comment: Powerhead 91-66274
0 WRENCH TOOL, Valve Adjuster Comment: Powerhead 91-809498 91-809498A 1 Powerhead
0 INSTALLER TOOL, Valve Guide Bushing Comment: Powerhead 91-809496A1
0 REAMER TOOL, Valve Guide Comment: Powerhead 91-809497A1
0 REMOVER TOOL, Valve Guide Comment: Powerhead 91-809495001 91-809495A 1 Powerhead
0 COMPRESSOR TOOL, Valve Spring Comment: Powerhead 91-809494A1
0 STAND TOOL, Powerhead Comment: Powerhead 91-827001A1
0 NOT SOLD SEPARATE, Collet (Snap-On - CG41-14) Comment: Trim/Tilt System NSS
0 NOT SOLD SEPARATE, Expanding Rod (Snap-On - CG41-11) Comment: Trim/Tilt System NSS
0 DOWN PRESSURE KIT Comment: Trim/Tilt System 91-822778A3
0 MULTI METER Comment: Trim/Tilt System 91-99750A1
0 SPANNER WRENCH Comment: Trim/Tilt System 91-74951
0 HEAT LAMP Comment: Trim/Tilt System 91-63209

Top Cowl

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Top Cowl:

Mercury 45 BODENSEE (4-STROKE) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: Black 4019-875300T36 4019-825239T 3 Black
1 TOP COWL ASSEMBLY Comment: Silver 4019-825239T4
2 LATCH Comment: Black 826291F1
2 LATCH Comment: Silver 826291F1
3 SCREW, (M4 x 14.5) 10-8231871
4 LOCKWASHER, Stainless Steel 8,13-26995
5 NUT, (M4) 11-8237515
6 SEAL 8M0153618
7 SOUND BLANKET KIT 825243A03 825243A 2
8 NOT SOLD SEPARATE, Sound Blanket-Top NSS
9 BRACKET ASSEMBLY, Latch Roller 893763 18173
10 SCREW, (M6 x 16) 10-8248324
11 BRACKET 8M0038412 822426 1
12 SCREW, (M4 x 14.5) 10-8231871
13 LOCKWASHER, Stainless Steel 8,13-26995
14 NUT, (M4) 11-8237515
15 ROPE AND HANDLE KIT, Manual Starting 47341A11

Transom Bracket

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Transom Bracket:

Mercury 45 BODENSEE (4-STROKE) Transom Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom Comment: Port-Black 3418-822866T04 3418-822866A 1 Port-Black
1 BRACKET ASSEMBLY, Transom Comment: Port-Gray 3418-822866A2
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 BRACKET, Transom Comment: Starboard-Black 3418-822865T05 3418-822865F 2 Starboard-Black
4 BRACKET, Transom Comment: Starboard-Gray 3418-822865F3
5 LEVER ASSEMBLY, Tilt Lock Comment: Black 893704T01 19618A 2 Black
5 LEVER ASSEMBLY, Tilt Lock Comment: Gray 19618A3
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: Black 812709 812709T, 812709F 1 Black
9 KNOB Comment: Gray 812709T6
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor Comment: Black 18486F5
12 BRACKET, Anchor Comment: Gray 18486F6
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-4000354
16 SCREW, (M8 x 35) 10-4000355
17 LOCKWASHER, (M8) 13-400257
18 NUT, (M8) 11-401388
19 PIN ASSEMBLY, Tilt Lock Comment: Non Power Trim 17-8M0026068 17-49930A 1 Non Power Trim
20 SPRING Comment: Non Power Trim 24-821461
21 TILT TUBE 8M0041938 8M0035070, 19614 1
22 NUT, (7/8-14) 11-858869 11-30499
23 SEAL KIT Comment: Non Handle 19624A1
24 O-RING, (.583 x .103) Comment: Non Handle 25-29619
25 SPACER Comment: Non Handle 23-78861
26 CLIP Comment: Power Trim 54-22740
27 C WASHER Comment: Power Trim 8M0084613 69205 Power Trim
28 SCREW, (#10-16 x .600) Comment: Power Trim 10-878609 10-812832 1 Power Trim
29 SCREW, (.500-20 x 4.00) 10-814259
30 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
31 NUT, (.500-20) 11-91962
32 LINK Comment: Non Power Trim 8M0084737
33 LEVER ASSEMBLY, Tilt Comment: Non Power Trim 19615A05
34 BUSHING Comment: Non Power Trim 23-812707 23-71984, 23-F286818, 23-F286828, F480818 Non Power Trim
35 WASHER, (.520 x .850 x .060) Nylon - Black Comment: Non Power Trim 12-8M0042643 12-19605 Non Power Trim
36 WAVE WASHER Comment: Non Power Trim 13-99611
37 TILT KNOB Comment: Non Power Trim 8M0007469 19621 Non Power Trim
38 SCREW, (.375-16 x .62) Comment: Non Power Trim 10-19611
39 SCREW, (M10 x 40) Stainless Steel 10-4009040
40 WASHER 12-4002319
41 NUT, (M10) 11-40140
42 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546

Transom Bracket(Electric)

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Transom Bracket(Electric):

Mercury 45 BODENSEE (4-STROKE) Transom Bracket(Electric) Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom Comment: (Black-Port) 3418-822866T04 3418-822866A 1 (Black-Port)
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 BRACKET, Transom Comment: (Black-Starboard) 3418-822865T05 3418-822865F 2 (Black-Starboard)
5 LEVER ASSEMBLY, Tilt Lock Comment: (Black) 893704T01 19618A 2 (Black)
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: (Black) 812709 812709T, 812709F 1 (Black)
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor Comment: (Black) 18486F5
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-85594030
17 SCREW, (M8 x 35) 10-8M0000586
18 WASHER, (.330 x .560 x .060) Stainless Steel 12-843108
19 NUT, (M8) Stainless Steel 11-401388
20 PIN ASSEMBLY, Tilt Lock Comment: (Non Power Trim) 17-8M0026068 17-49930A 1 (Non Power Trim)
21 SPRING Comment: (Non Power Trim) 24-821461
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (.875-14) 11-858869 11-30499
24 SCREW, (.500-20 x 4.00) 10-814259
25 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
26 NUT, (.500-20) 11-82671117
27 LINK Comment: (Non Power Trim) 8M0084737
28 LEVER ASSEMBLY, Tilt Comment: (Non Power Trim) 19615A05
29 BUSHING Comment: (Non Power Trim) 23-812707 23-71984, 23-F286818, 23-F286828, F480818 (Non Power Trim)
30 WASHER, (.520 x .850 x .060) Nylon - Black Comment: (Non Power Trim) 12-8M0042643 12-19605 (Non Power Trim)
31 WAVE WASHER Comment: (Non Power Trim) 13-99611
32 TILT KNOB Comment: (Non Power Trim) 8M0007469 19621 (Non Power Trim)
33 SCREW, (.375-16 x .62) Comment: (Non Power Trim) 10-19611
34 DECAL, Tilt Lock Comment: (Non Power Trim) 37-830253 37-814743 3, 37-826546 (Non Power Trim)
35 SEAL KIT 19624A1
36 O-RING, (.583 x .103) 25-29619
37 SPACER 23-78861
38 CLIP Comment: (Power Trim) 54-22740
39 C WASHER Comment: (Power Trim) 8M0084613 69205 (Power Trim)
40 SCREW, (#10-16 x .500) Comment: (Power Trim) 10-878608 10-812832 (Power Trim)

Trim Switch Kit

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Trim Switch Kit:

Mercury 45 BODENSEE (4-STROKE) Trim Switch Kit Diagram
Position No. Part Name OEM Number Supersedes
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
1 RETAINER 18861
2 ADAPTOR 814820 812978
3 NOT SOLD SEPARATE, Switch NSS
4 FUSE, 20 Ampere 88-8M0207796
5 CABLE ASSEMBLY 84-95084A2
6 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
7 SCREW, (#10-32 x 2.25) 10-19209
7 SCREW, (#10-16 x 2.25) 10-813523

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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