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Mercury 45 BODENSEE (4-STROKE) (0G760300 THRU 0T178499) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 45 BODENSEE (4-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Accessories:

Mercury 45 BODENSEE (4-STROKE) Accessories Diagram
Position No. Part Name OEM Number Supersedes
0 EXTENSION KIT, (22.5) Comment: Black-Non Bigfoot - Converts 20 Inch. to 22-1/2 Inch 824072A5
0 EXTENSION KIT, (22.5) Comment: Gray-Non Bigfoot - Converts 20 Inch. to 22-1/2 Inch 824072A6
0 SHIFT SHAFT (22-1/2 IN.) Comment: Non Bigfoot 8278652
0 DRIVESHAFT (22-1/2 IN.) Comment: Non Bigfoot 45-826195A1
0 SENDER KIT, Power Trim Comment: Non Bigfoot 822573A12 822573A11 Non Bigfoot
0 TILLER HANDLE KIT Comment: Black-Non Bigfoot 828813A33
0 TILLER HANDLE KIT Comment: Gray-Non Bigfoot 828813A3
0 TILLER HANDLE KIT Comment: Black-Electric-Bigfoot 828813A31 828813A10, 828813A11 Black-Electric-Bigfoot
0 TILLER HANDLE KIT Comment: Gray-Electric-Bigfoot 828813A31 828813A10, 828813A11 Gray-Electric-Bigfoot
0 TILLER HANDLE KIT Comment: Black-Bigfoot 828813A31 828813A10, 828813A11 Black-Bigfoot
0 TILLER HANDLE KIT Comment: Gray-Bigfoot 828813A31 828813A10, 828813A11 Gray-Bigfoot
0 PUMP ASSEMBLY, Crankcase Oil 802889Q1
0 DIODE ASSEMBLY, Dual Engine 812497A2
0 ENGINE MOUNTING KIT, Clamp Screw Mounting 812432T5
0 FLUSHING ATTACHMENT 44357Q2
0 LINE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect 32-877680Q8
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 With Quick Disconnect
0 LINE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect-Engine End Only 32-877681Q8
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect-Engine End Only 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 With Quick Disconnect-Engine End Only
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: No Fittings 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 No Fittings
0 HORSEPOWER RESTRICTOR KIT 830893A1
0 SWITCH/LANYARD KIT 87-19674Q2
0 MERCATHODE KIT 88334A2
0 MERCATHODE MONITOR 86300A5
0 SENDER KIT, Oil Pressure 8M0068785 828019A 1
0 POWER TRIM KIT 822344A11 822344A 6
0 SENDER KIT, Power Trim Comment: Bigfoot 821400A2
0 SWITCH KIT, Trim (10.00 Feet) 87-18286A18
0 SWITCH KIT, Trim (25.00 Feet) 87-18286A19
0 PROBE TOOL, Emissions (#91-831248A 1) Comment: Bodensee
0 BRACKET ASSEMBLY, Steering, Without Carrying Handle 816667A2

Adaptor Plate

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Adaptor Plate:

Mercury 45 BODENSEE (4-STROKE) Adaptor Plate Diagram
Position No. Part Name OEM Number Supersedes
1 DIPSTICK 8M0162935
2 DIPSTICK TUBE 825989003 825989 2
3 SEAL 8560552
4 HEAT SHIELD 8289151
5 PIN, Dowel 17-23784
6 FITTING, Elbow - 90 Degree (.125-27) 22-629101
7 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8 HOSE, (48.00 Inches Bulk), Cut to 20 Inches 32-77653101
9 SEAL, Oil Comment: Non Bigfoot 26-828932 26-821756 Non Bigfoot
9 SEAL, Oil Comment: Bigfoot 26-16977
10 PLUG, Pipe 22-384073
11 GROMMET Comment: Non Bigfoot 25-822408001 25-822408 Non Bigfoot
12 ADAPTOR PLATE 825228A24 825228 4
13 GASKET 27-8M0213113
14 O-RING 25-845746
15 PLATE, Oil Pickup-Top 893765 854789
16 HOSE, Oil Pickup 32-854793
17 BAFFLE 893700 854791 1
18 CLAMP 54-855228 54-888988014
19 BUSHING Comment: Non Bigfoot 23-856743
20 GROMMET Comment: Power Trim 25-19565002
21 GROMMET Comment: Non Power Trim 25-8M0179867
22 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
23 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
24 DEFLECTOR, Oil 856592
25 BODY, Oil Pressure Relief 8M0210772
26 COTTER PIN 18-45882
27 PLUNGER 8252151
28 SPRING 24-825216

Bottom Cowl

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Bottom Cowl:

Mercury 45 BODENSEE (4-STROKE) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL Comment: Port-Black 4020-826277T1
1 BOTTOM COWL Comment: Port-Gray 4020-826277T2
2 BOTTOM COWL Comment: Starboard-Black 4020-826278T7
2 BOTTOM COWL Comment: Starboard-Gray 4020-826278T4
3 SCREW, (M6 x 30) 10-82684430
4 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
5 SEAL 825238002 825238 1
6 SCREW, (M6 x 60) 10-82684460
7 GASKET 27-855627
8 FITTING 22-827948
9 WASHER 12-855576
10 BOOT 826273001 826273
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 SCREW, (M6 x 16) 10-1993716
13 LATCH HOOK 893766 825783
14 WASHER, Wave 13-12134
15 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
16 WASHER, Wave 13-12134
17 LEVER, Cowl Latch Comment: Black 825782F1
17 LEVER, Cowl Latch Comment: Gray 825782F2
18 PLUG Comment: Non-Power Trim 812830T01 812830 1 Non-Power Trim
19 SWITCH ASSEMBLY Comment: Power Trim 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 Power Trim
20 PLUG, Male Comment: Handle 13541

Camshaft/Oil Pump

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Camshaft/Oil Pump:

Mercury 45 BODENSEE (4-STROKE) Camshaft/Oil Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PIN, Included with Cylinder Block 17-825087
2 SPRING 24-825088
3 TENSIONER ASSEMBLY 824796A1
4 SCREW, (M8 x 20) 10-81893420
5 SCREW 10-826165
6 SPACER 23-850522
7 LOAD RING 834838
8 WASHER 12-825082
9 GEAR, Drive 825083T 825083
10 KEY 28-893761
11 BELT 825109
12 SCREW, (M10 x 40) 10-82761140
13 WASHER 12-4002319
14 GEAR, Driven 825108
15 SEAL, Oil 26-825048
16 PIN, Dowel 17-825956
17 CAMSHAFT 2407-8250471
18 PIN 17-826149 17-893566
19 PUMP ASSEMBLY, Oil 825058A1
20 O-RING 25-826152
21 O-RING 25-826154
22 O-RING 25-826153
23 SCREW, (M6 x 40) 10-4000333
- GASKET SET 27-832013A96 27-825231A96
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY, Bigfoot 61-822775T98
- CYLINDER HEAD ASSEMBLY 825034A17 825034A12, 825034A 8

Carburetor Linkage

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Carburetor Linkage:

Mercury 45 BODENSEE (4-STROKE) Carburetor Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 DIAPHRAGM 828524
2 JOINT 809587
3 SCREW 10-827480M
4 PIPE 32-80960110
5 PIPE Comment: Quantity of 2 with carburetor with adjustable pilot screw. Quantity of 1 with carburetor with non-adjustable pilot screw 32-80960120
6 PIPE 32-809601
7 PIPE 32-80960130
8 ROD, Choke 8095975
9 RETAINER 11829M
10 WASHER 12-809606
11 ROD, Choke 809597
12 ROD, Choke 8095974
13 COLLAR 25-809608
14 JOINT 8095981
15 ROD, Choke 8095972
16 ROD, Choke 8095971
17 SCREW 10-80959910
18 DAMPER, Throttle 809607
19 SPRING 24-8096021
20 ROD, Choke 8095973
21 LEVER, Starter 8096001
22 LEVER, Starter 809600
23 WASHER 12-82207M
24 SCREW 10-8095992
25 WASHER 12-82211M
26 SCREW 10-8095991
27 AUTO START ASSEMBLY 825106T 825106
28 SOLENOID 97685T
29 COVER 855531
30 BRACKET Comment: Included with 825105A1 on Intake 827631
31 SCREW 10-809599
32 NUT 11-809604
33 WASHER 12-80960610
34 WIRE PULL 809605
35 SPRING 24-8096022
36 PLATE 809603
37 SCREW 10-8095993

Carburetor(40/50)

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Carburetor(40/50):

Mercury 45 BODENSEE (4-STROKE) Carburetor(40/50) Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR (1) 3319-825073T11 3319-825073A11
2 CARBURETOR (2) 3319-825073T12 3319-825073A12
3 CARBURETOR (3) 3319-825073T13 3319-825073A13
4 CARBURETOR (4) 3319-825073A14
5 SCREW, (M4 x 10) 10-809571
6 COVER (1) 809572
7 GASKET 809573
8 WASHER (1/2/3) 12-826943M
9 SPRING (1/2/3) 24-8095791
10 SCREW, Throttle (1/2/3) 10-8095781
11 WASHER 12-809580
12 RING, Retaining 53-94722M
13 LEVER (1) 809582
14 LOCKWASHER (1) 13-92515M
15 NUT (1) 11-809581
16 NEEDLE VALVE 809570
17 SCREW, (M4 x 5) 10-8095711
18 MAIN NOZZLE 809574
19 O-RING 25-11802M
20 MAIN NOZZLE 809577
21 JET, Pilot 44,8095761
22 JET, Main 112,809575
23 FLOAT 809569
24 PIN 17-11794M
25 GASKET 27-809568
26 BODY (1/2/3) 809567
27 SCREW, (M4 x 12) 10-81758M
28 SCREW, Drain (M5 x 6) 10-8095783
29 GASKET 27-8095681
30 COVER (2) 8095721
31 CLIP (2) 53-809584
32 ROLLER (2) 809585
33 COVER (3) 8095721
34 RETAINER (4) 11829M
35 ROD, Starter (4) 809586
36 JOINT (4) 809587
37 SCREW, Throttle (4) 10-8095781
38 SPRING (4) 24-8095791
39 COVER (4) 8095721
40 SCREW (4) 10-8095712
41 WASHER (4) 12-8095801
42 LEVER (4) 8095821
43 SCREW (4) 10-826931M
44 BODY (4) 8095671
45 PLUG, Metal 19-855237 19-802702003, 19-809583
- REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) 809594A1

Carburetor(45)

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Carburetor(45):

Mercury 45 BODENSEE (4-STROKE) Carburetor(45) Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR (1) 3319-825073A6
2 CARBURETOR (2) 3319-825073A7
3 CARBURETOR (3) 3319-825073A8
4 CARBURETOR (4) 3319-825073T9
5 SCREW, (M4 x 10) 10-809571
6 COVER (1) 809572
7 GASKET 809573
8 SEAL, Rubber 26-827737
9 SCREW SET, Pilot 10-8095784
10 O-RING 25-809124M
11 SPRING, Air Adjusting 24-809579
12 WASHER (1/2/3) 12-826943M
13 SPRING (1/2/3) 24-8095791
14 SCREW, Throttle (1/2/3) 10-8095781
15 WASHER 12-809580
16 RING, Retaining 53-94722M
17 LEVER (1) 809582
18 LOCKWASHER (1) 13-92515M
19 NUT (1) 11-809581
20 VALVE, Needle 8095701
21 SCREW, (M4 x 5) 10-8095711
22 MAIN NOZZLE 8095741
23 O-RING 25-11802M
24 MAIN NOZZLE 809577
25 JET, Pilot 42,8095761
26 JET, Main (1/2) 104,8095751
27 JET, Main (3/4) 103,8095752
28 FLOAT 809569
29 PIN 17-11794M
30 GASKET 27-809568
31 BODY (1/2/3) 809567
32 SCREW, (M4 x 12) 10-81758M
33 SCREW, Drain (M5 x 6) 10-8095783
34 GASKET 27-8095681
35 COVER (2) 8095721
36 CLIP (2) 53-809584
37 ROLLER (2) 809585
38 COVER (3) 8095721
39 RETAINER (4) 11829M
40 ROD, Starter (4) 809586
41 JOINT (4) 809587
42 SCREW, Throttle (4) 10-8095781
43 SPRING (4) 24-8095791
44 COVER (4) 8095721
45 SCREW (4) 10-8095712
46 WASHER (4) 12-8095801
47 LEVER (4) 8095821
48 SCREW (4) 10-826931M
49 BODY (4) 8095671
- REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) 809594A1

Crankshaft/Pistons and Connecting Rods

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Crankshaft/Pistons and Connecting Rods:

Mercury 45 BODENSEE (4-STROKE) Crankshaft/Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT Comment: Non Bigfoot 2406-831279A1
1 CRANKSHAFT Comment: Bigfoot 2406-831279A2
2 SEAL 8M0151047
3 SEAL 8M0151048
4 CONNECTING ROD 600-893530T01 662-856065T 1
5 BOLT 10-8M0049884
6 BEARING, Brown 23-893630 23-825021
6 BEARING, Black 23-893630001 23-825021 1
6 BEARING, Blue 23-893630002 23-825021 2
7 PISTON ASSEMBLY Comment: Standard 2715-825011A1
7 PISTON ASSEMBLY Comment: .5MM Oversize 2715-825011A2
8 RING SET, Piston, Top Comment: Standard 39-825012A1
8 RING, Piston, Top Comment: .5 MM Oversize 39-8250121
9 NOT SOLD SEPARATE, Piston Ring - Second NSS
10 RING, Oil 39-825015
11 PIN, Piston 41-893863 41-825016
12 RETAINER 40-825017 40-825017F
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY, Bigfoot 61-822775T98
- GASKET SET 27-832013A96 27-825231A96

Cylinder Block

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Cylinder Block:

Mercury 45 BODENSEE (4-STROKE) Cylinder Block Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 892-824955T8
2 PIN, Dowel 17-825010
3 PLUG 22-479452
4 NOT SOLD SEPARATE, Pipe Plug (1/4-14) NSS
5 NOT SOLD SEPARATE, Pipe Plug (3/4-14) NSS
6 BEARING, Brown 23-893631 23-825024
6 BEARING, Black 23-893631001 23-825024 1
6 BEARING, Blue 23-893631002 23-825024 2
7 SCREW, (M8 x 82) 10-82506182
8 SCREW, (M6 x 35) 10-8M0205943
9 GASKET 27-8M0213112
10 FILTER ASSEMBLY, Oil 35-8M0162830
11 NIPPLE, (M20) 822625
12 GASKET 27-8M0058361 27-825029
13 COVER ASSEMBLY, Exhaust 825030A1
14 PLUG 22-479452
15 THERMOSTAT 855676003 825212001, 825212, 855676
16 GASKET 27-8M0177107
17 COVER 8M0188835
18 SCREW, (M6 x 35) 10-8M0205943
19 TUBING, (28.00 Inches Bulk), Cut to 11 Inches 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 ELBOW 22-996642
22 NOT SOLD SEPARATE, Plug-Serial Number NSS
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY, Bigfoot 61-822775T98
- GASKET SET 27-832013A96 27-825231A96

Cylinder Head

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Cylinder Head:

Mercury 45 BODENSEE (4-STROKE) Cylinder Head Diagram
Position No. Part Name OEM Number Supersedes
- CYLINDER HEAD ASSEMBLY 825034A17 825034A12, 825034A 8
1 CYLINDER HEAD ASSEMBLY 825034A9
2 BOLT 10-83124714
3 WASHER, Sealing 12-831246
4 GUIDE 8M0054272 825037001, 825037
5 CIRCLIP 53-825038 825722
6 SCREW, (M6 x 10) 10-84088M
7 GASKET 27-827610
8 ANODE 826887M
9 GROMMET 25-825040
10 COVER 826888M
11 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
12 BOLT 10-827607
13 SCREW, (M4 x 10) 10-4005785
14 COVER 825055
15 O-RING 25-825056
16 COVER Comment: SN# 0G960500 & Up 8250534
16 COVER Comment: SN# 0G960499 & Below 8250534
17 BREATHER PIPE 22-825054
18 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
19 GASKET 27-825032
20 PIN, Dowel 17-825010
21 SCREW, (M6 x 25) 10-893745025
22 SCREW, (M9 x 95) 10-82503395
23 GASKET 27-827610
24 DIAPHRAGM 826060
25 BRACKET Comment: Non Handle 828528
26 BRACKET Comment: Handle 830294T1
27 SCREW, (M6 x 13) Stainless Steel 10-40011126
28 FITTING, Elbow - 90 Degree (.125-27) 22-629101
29 CLAMP 8266241
30 PLUG 859578A1
31 O-RING 25-8M0052669 25-825492
- GASKET SET 27-832013A96 27-825231A96
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY Comment: Bigfoot 61-822775T98
- CYLINDER HEAD ASSEMBLY 825034A17 825034A12, 825034A 8

Driveshaft Housing

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Driveshaft Housing:

Mercury 45 BODENSEE (4-STROKE) Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 SEAL, Water Tube 42941001
2 HOUSING ASSEMBLY, Driveshaft Comment: Non Bigfoot-Black 3532-825218T5
2 HOUSING ASSEMBLY, Driveshaft Comment: Non Bigfoot-Gray 3532-825218T6
3 HOUSING ASSEMBLY, Driveshaft Comment: Bigfoot-Black 1503-852421T3
3 HOUSING ASSEMBLY, Driveshaft Comment: Bigfoot-Gray 1503-852421T4
4 PIPE, Exhaust 825220T06
5 PLATE Comment: Bigfoot 893770 854471 Bigfoot
6 SCREW, (M10 x 25 MM) Comment: Bigfoot 10-1993325
7 SCREW, (M8 x 110) Stainless Steel 10-824459110
8 SCREW, (M8 x 45) 10-88960845
9 BUMPER 8M0043364 828706
10 PLUG, Drain 8288181
11 GASKET 27-8M0204692
12 BUMPER 826276
13 GROMMET 8M0151042
14 STUD, (M10 x 50) Comment: Non Bigfoot 16-823984
14 STUD, (M10 x 100) Comment: Bigfoot 16-903501
15 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
16 NUT, (M10) 11-40140
17 TUBE, Water 32-897971A01 32-888591001, 32-888591, 32-825250 1
18 GUIDE 54-828529
19 SCREW, (M10 x 45) Comment: Bigfoot 10-4000380
20 WASHER, (.406 x .750 x .105) Stainless Steel Comment: Bigfoot 12-8M0214963
21 SPEEDOMETER PICK UP Comment: Bigfoot 22-85822A7
22 CONNECTOR, Straight Comment: Bigfoot 22-85822T
23 FITTING Comment: Bigfoot 22-8M0181450
24 SPACER Comment: Bigfoot 23-813745 23-43041 Bigfoot
25 COUPLING Comment: Bigfoot 43585
26 BUSHING Comment: Bigfoot 23-855623

Electrical Components

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Electrical Components:

Mercury 45 BODENSEE (4-STROKE) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M6 x 25) 10-82684425
2 CONTROLLER ASSEMBLY, Electric Comment: 40/50 8250981
2 CONTROLLER ASSEMBLY, Electric Comment: 45 Bodensee 8250983
3 BRACKET Comment: Non-Bigfoot SN# 0G960500 & Up 8347912
3 BRACKET Comment: Non-Bigfoot SN# 0G960499 & Below 8347912
4 BRACKET Comment: Bigfoot SN# 0G960500 & Up 8347913
4 BRACKET Comment: Bigfoot SN# 0G960499 & Below 8347913
5 SCREW, (M8 x 35) 10-81893435
6 SOLENOID PLATE 825074
7 SCREW, (M6 x 16) 10-8248324
8 NUT, (M6) 11-401386
9 SOLENOID 825096T01 89-825096T, 89-825096, 89-95642M
10 BRACKET 8M0010250 95643M
11 REGULATOR, Voltage 825076
12 SCREW, (M6 x 25 MM) 10-8248326
13 PRESSURE SWITCH 87-8M0098207 87-8M0070107, 87-828040 1
14 PLATE 815004M
15 TEMPERATURE SWITCH 87-8280391
16 TEMPERATURE SWITCH 87-857122
17 SCREW, (M6 x 13) Stainless Steel 10-40011126
18 GROMMET 25-82069M
19 HIGH TENSION LEAD 84-825102A1
20 SPARK PLUG, NGK-DPR6EA-9 33-827858Q 33-827858
21 COIL ASSEMBLY, Ignition, Includes Lead Wires 339-825101T 339-825101
22 SCREW, (M6 x 30) 10-82684430
23 NOT SOLD SEPARATE, Decal-Coil Identification NSS
24 HARNESS ASSEMBLY, Engine Wiring 84-827350A3
25 FUSE, Yellow - 20 Ampere 88-812619 88-860608
26 SCREW, (M5 x 10) Comment: Non-Bigfoot 10-82104510
26 SCREW, (M6 x 13) Stainless Steel Comment: Bigfoot 10-40011126
27 SCREW, (M6 x 13) Stainless Steel 10-40011126
28 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
29 CABLE ASSEMBLY, Battery - Negative 84-88439A4
30 BOOT, Insulator - Black 85-79695T
31 CABLE ASSEMBLY, Battery - Positive 84-88439A9
32 HARNESS ASSEMBLY, Auxiliary Comment: Handle 84-86232A4
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY Comment: Bigfoot 61-822775T98

Flywheel

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Flywheel:

Mercury 45 BODENSEE (4-STROKE) Flywheel Diagram
Position No. Part Name OEM Number Supersedes
1 COVER 825093
2 GROMMET 25-8M0153609
3 HOSE, (.187) (26.00 Inches Bulk), Cut to 19 Inches 32-9912878
4 GROMMET 25-45507
5 NUT 11-893789 11-81773M
6 WASHER 12-893762 12-84436M
7 FLYWHEEL 280-825090A2
8 NOT SOLD SEPARATE, Decal-Warning-Spinning Flywheel NSS
9 SCREW, (M6 x 25) 10-82494825
10 STATOR 398-8250891
11 BASE, Stator 825110
12 SCREW, (M6 x 25 MM) 10-8248326
13 PIN, Dowel 17-825010
14 KEY 28-8261001
15 COIL, Pulser 826061
16 SCREW, (M5 x 10) 10-82104510
17 NOT SOLD SEPARATE, Decal-Warning-Neutral NSS
18 NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance NSS
19 DECAL, EPA Label Information Comment: (1999) 37-856985A23 37-856985 23 (1999)
19 DECAL, EPA Label Information Comment: (2000) 37-804655A00
20 NOT SOLD SEPARATE, Decal-Laminate Overlay NSS
- POWERHEAD ASSEMBLY 61-822775T97 61-822775A97, 61-822775A19, 61-822775A18, 61-822775A14, 61-822775A 5
- POWERHEAD ASSEMBLY Comment: Bigfoot 61-822775T98

Fuel Pump

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Fuel Pump:

Mercury 45 BODENSEE (4-STROKE) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Fuel 826398T3
2 SCREW, (M5 x 35) 10-809564
3 COVER 809565
4 DIAPHRAGM 8095611
5 SCREW, (M3 x 5) 10-41889M
6 NUT 11-82537M
7 CHECK VALVE 21-41888M
8 DIAPHRAGM 8095612
9 PIN 17-8095661
10 SPRING 24-809562
11 NUT, (M5) 11-82388M
12 SPRING 24-8095621
13 PLUNGER 8095631
14 O-RING 25-8M0052669 25-825492
15 SCREW, (M6 x 30) 10-82684430
16 J CLIP 54-8M0024808
17 CONNECTOR ASSEMBLY, Fuel 22-8M0148585
- O-RING, Fuel Connector 25-16524
18 HOSE, (57.00 Inches Bulk), Cut to 19 Inches 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
19 HOSE, (57.00 Inches Bulk), Cut to 16 Inches 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 FILTER, Fuel 35-816296Q03 35-816296Q, 35-816296, 35-16494
22 DEFLECTOR, Cowl 8M0007776 893698001, 856603 1
- GASKET SET 27-832013A96 27-825231A96

Gear Housing, Driveshaft - 1.83:1 Gear Ratio - Non Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft - 1.83:1 Gear Ratio - Non Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Driveshaft - 1.83:1 Gear Ratio - Non Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: Black 1682-821306T24 1682-821306A24 Black
- GEAR HOUSING ASSEMBLY Comment: Gray 1682-821306T25 1682-821306A25 Gray
1 GEAR HOUSING ASSEMBLY, Basic Comment: Black 1682-821306T12 1682-821306A12 Black
1 GEAR HOUSING ASSEMBLY, Basic Comment: Gray 1682-821306T13 1682-821306A13 Gray
2 SEAL/PLATE KIT 818226A1
3 NOT SOLD SEPARATE, Plate NSS
4 SCREW KIT, (.375-16 x .250) 10-79953Q04
5 WASHER, Fiber 12-191833
6 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
7 WASHER, Fiber 12-191833
8 NUT, (.437-20) 11-55910
9 GEAR, Pinion (12 Teeth 43-822161T2
10 BEARING ASSEMBLY 31-821321A2
11 NOT SOLD SEPARATE, Cup NSS
12 SCREW, (M6 x 16) 10-8248324
13 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
14 SEAL 8235471
15 WASHER 12-866451
16 KEY 28-8M0214993
17 WASHER 12-866451
18 GASKET, Upper Water Pump 27-822189
19 GASKET, Lower Water Pump 27-8M0214956
20 FACE PLATE 8213542
21 IMPELLER 47-8M0204712
22 BASE ASSEMBLY, Water Pump 46-821307A2
23 SEAL 26-821309
24 SEAL 26-821310
25 O-RING, (1.421 x .139) 25-821308
26 DRIVESHAFT 45-826194A1
27 BEARING, Ball 30-821311
28 TIE STRAP 823548T 823548, 54-856608
29 BOOT 822158
30 RETAINER 821827
31 O-RING, (1.609 x .139) 25-26855
32 O-RING, (.239 x .174) 25-85594
33 WASHER 12-814803 12-93853
34 SHIFT SHAFT 827865A1
35 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
36 PIN, (.078 x .437) 17-85593
37 CAM, Shift 8213161
38 PIN, (.125 x .625) 17-822369
- SEAL KIT 823547A2
- REPAIR KIT, Water Pump 821354A2

Gear Housing, Propeller Shaft - 1.83:1 GearRatio-Non Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propeller Shaft - 1.83:1 GearRatio-Non Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Gear Housing, Propeller Shaft - 1.83:1 GearRatio-Non Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: Black 1682-821306T24 1682-821306A24 Black
- GEAR HOUSING ASSEMBLY Comment: Gray 1682-821306T25 1682-821306A25 Gray
1 GEAR HOUSING ASSEMBLY, Basic Comment: Black 1682-821306T12 1682-821306A12 Black
1 GEAR HOUSING ASSEMBLY, Basic Comment: Gray 1682-821306T13 1682-821306A13 Gray
39 PIN, Dowel 17-821327
40 GASKET 27-823942
41 TUBE 32-8M0026108 32-821828
42 PLUG, Rubber 19-824928001 19-824928, 19-32297
43 SCREEN 821829
44 TRIM TAB 822157T2
45 SCREW, (M8 x 20) 10-82497020
46 WASHER 12-72397
47 GEAR, Forward, 22 Teeth 43-822162T2
48 BEARING ASSEMBLY, Roller 31-8M0103470 31-99328A 1
49 NOT SOLD SEPARATE, Cup NSS
50 BEARING, Roller 31-41326
51 FOLLOWER, Cam 821578
52 SPRING 24-8261991
53 PIN 17-8M0020999 17-85093
54 CLUTCH 52-821314T 52-821314
55 SPRING 24-38114
56 PROPELLER SHAFT 44-8M0140441
57 GEAR, Reverse, 22 Teeth 43-822163T1
58 BEARING, Ball 30-20839T
59 CARRIER ASSEMBLY, Bearing 8M0168900
60 O-RING 25-815460
61 BEARING, Needle 31-21700
62 SEAL, Oil 26-8M0205511
63 SEAL, Oil 26-8M0203757
64 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
65 SCREW, (M8 x 30) 10-85594030
66 INSERT, Threaded 8227731
67 NOT SOLD SEPARATE, Decal-Gear Ratio NSS
68 THRUST HUB 73345A1
69 PROP NUT KIT 11-69578Q1
70 TAB WASHER 14-8M0214942
71 SCREW, (M10 x 45) 10-4000380
72 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
73 PLUG 19-95925
- SEAL KIT 823547A2

Gearhousing, Driveshaft - 2.31:1 Gear Ratio - Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gearhousing, Driveshaft - 2.31:1 Gear Ratio - Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Gearhousing, Driveshaft - 2.31:1 Gear Ratio - Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete Comment: Black 1667-9011G86
- GEAR HOUSING ASSEMBLY, Complete Comment: Gray 1667-9011G88
1 GEAR HOUSING ASSEMBLY, Basic Comment: Black 1667-9011G59
1 GEAR HOUSING ASSEMBLY, Basic Comment: Gray 1667-9011G60
2 PIN, Dowel - With Hole (.375 x .625) , Front 17-8M0084244 17-43043
3 SCREW KIT, (.375-16 x .250) 10-79953Q04
4 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
5 WASHER, Fiber 12-191833
6 PIN, Dowel - Without Hole (.375 x .625), Rear 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Bearing-Needle NSS
12 TUBE, Oiler 43046
13 ANODE 97-826134Q 826134, 826134A 1
14 SCREW, (M6 x 40) 10-4000333
15 NUT, (M6) 11-401386
16 GEAR, Pinion (13 Teeth) 43-44484T
17 NUT, (.625-18) 11-35921
18 CAM, Shift Control 850307
19 BEARING ASSEMBLY, Tapered Roller 31-42677A1
20 SHIM SET 15-44492A1
21 DRIVESHAFT ASSEMBLY 45-854808A1
22 SLEEVE/RING KIT 42461A1
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-8M0214931
25 SEAL, Oil, Lower 26-43036
26 SEAL, Oil, Upper 26-43035
27 GASKET 27-430331
28 GASKET Comment: SN# 0G960500 & Up 27-8172771
28 GASKET Comment: SN# 0G960499 & Below 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-8M0214957
32 SEAL 8M0204658
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25 MM) 10-8248326
36 SHIFT SHAFT ASSEMBLY 853906A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25 MM) 10-8248326
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump 46-8M0113799

Gearhousing, Propeller Shaft - 2.31:1 Gear Ratio-Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Gearhousing, Propeller Shaft - 2.31:1 Gear Ratio-Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Gearhousing, Propeller Shaft - 2.31:1 Gear Ratio-Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete Comment: Black 1667-9011G86
- GEAR HOUSING ASSEMBLY, Complete Comment: Gray 1667-9011G88
1 GEAR HOUSING ASSEMBLY, Basic Comment: Black 1667-9011G59
1 GEAR HOUSING ASSEMBLY, Basic Comment: Gray 1667-9011G60
42 GEAR KIT, Forward, 30 Teeth 43-859472A3
43 SHIM SET 15-44491A1
44 BEARING SET, Cup And Cone 31-30894A1
45 NOT SOLD SEPARATE, Cup NSS
46 BEARING, Needle 31-30895T
47 FOLLOWER KIT, Cam 850315A1
48 BALL 30-44530
49 NOT SOLD SEPARATE, Slide NSS
50 SPRING 24-850327
51 CLUTCH 52-850048T 52-850048
52 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
53 SPRING 24-30893
54 PROPELLER SHAFT 44-8M0140445
55 GEAR, Reverse (30 Teeth) 43-850034T 43-850034
56 CARRIER ASSEMBLY, Bearing 8M0168901
57 O-RING, (3.609 x .139) 25-8M0214974
58 BEARING, Needle 31-30956T
59 SEAL, Oil, Inner 26-8M0205728
60 SEAL, Oil, Outer 26-8M0205729
61 BEARING, Needle 31-12578T
62 THRUST WASHER 12-12577
63 BEARING, Thrust 31-12576
64 STUD, (M8 x 48) 16-8M0034456 16-42917 2
65 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
66 NUT, (M8) 11-401378
67 NOT SOLD SEPARATE, Insert-Threaded NSS
68 NOT SOLD SEPARATE, Decal-Gear Ratio NSS
69 PROP NUT KIT, (.750-16) 11-52707Q1
70 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
- SEAL KIT, Gear Housing 26-43035A4

Intake

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Intake:

Mercury 45 BODENSEE (4-STROKE) Intake Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M6 x 25 MM) 10-8248326
2 O-RING 25-8250572
3 INSULATOR 827579
4 PLUG 19-827633
5 JOINT, Carburetor 825077
6 PIN, Dowel 17-23784
7 O-RING 25-826156
8 O-RING 25-8250572
9 O-RING 25-826157
10 GROMMET 25-809596
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 BREATHER PIPE 32-822674
13 CLAMP 54-827612
14 BUSHING 23-17044M
15 SCREW, (M6 x 90) 10-82615890
16 SCREW, (M6 x 30) 10-82684430
17 COLLAR 23-827578
18 SILENCER ASSEMBLY, Intake 825105A1
19 TIE STRAP, (4.00 Inches) 56762
20 CAP, Female 13540
21 CLIP 54-98974M
22 HOSE 32-826568
23 TEE FITTING 22-97083M
24 HOSE 32-11840M
25 HOSE 32-826563
26 CLIP 54-98974M
27 HOSE 32-826565
28 HOSE, Fuel 32-826566
29 CLAMP 54-811261M
30 CONNECTOR 22-828527
31 HOSE 32-11840M
32 HOSE 32-828525
33 CLIP, Use where Applicable 54-814967M
34 NOT SOLD SEPARATE, Decal-Servicing Referral NSS
35 DECAL, Caution, Start In Gear 37-881865 37-825064
- GASKET SET 27-832013A96 27-825231A96
- REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) 809594A1

Intake/Exhaust Valves

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Intake/Exhaust Valves:

Mercury 45 BODENSEE (4-STROKE) Intake/Exhaust Valves Diagram
Position No. Part Name OEM Number Supersedes
1 VALVE, Exhaust 8M0119204
2 VALVE, Intake 822648
3 WASHER, Valve Spring 12-825044
4 SEAL, Valve Stem 26-822647
5 SPRING, Valve Outer 24-823678
6 RETAINER 822650
7 KEY 28-893554 28-822651
8 ROCKER ARM 898821A01
9 SCREW 10-825046
10 NUT 11-826150 11-858274
11 SHAFT, Rocker 825049
12 BRACKET 825050
13 PLATE 825051
14 SPRING 24-825052
15 SCREW, (M8 x 30) 10-82641030
16 PLUG 19-825042
- GASKET SET 27-832013A96 27-825231A96
- CYLINDER HEAD ASSEMBLY 825034A17 825034A12, 825034A 8

Linkage, Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Linkage, Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Linkage, Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
3 NUT, (M6) 11-401196
4 CAP 42942
5 RETAINER 826587 826587 1
6 LEVER, Throttle 822682A4
7 BUSHING 23-825078
8 RETAINER 822459
9 LEVER, Shift 8259571
10 BRACKET 827706A4
11 LATCH 98889
12 SCREW, (M6 x 16) 10-8248324
13 SLEEVE 23-15885
14 SHIFT ROD 893777 850162
15 GUIDE, Shift Rod 8501631
16 SHIFT LINK 893769A01 850255A 1
17 BUSHING 23-48475
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 NUT, (M6) 11-401386
20 COTTER PIN 18-210711
21 LEVER ASSEMBLY, Shift Shaft Comment: SN# 0G960500 & Up 850166T2
21 LEVER ASSEMBLY, Shift Shaft Comment: SN# 0G960499 & Below 850166T2
22 BUSHING 23-850165
23 CAM 8262311
24 SPACER 23-309772
25 WASHER 12-4002314
26 SCREW, (M5 x 16) 10-40056107

Linkage, Non-Bigfoot

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Linkage, Non-Bigfoot:

Mercury 45 BODENSEE (4-STROKE) Linkage, Non-Bigfoot Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
3 NUT, (M6) 11-401196
4 CAP 42942
5 RETAINER 826587 826587 1
6 LEVER, Throttle 822682A4
7 BUSHING 23-825078
8 RETAINER Comment: Non-Handle 822459
9 LEVER, Shift Comment: Non-Handle 8259571
10 BRACKET Comment: Non-Handle 827706A4
11 LATCH Comment: Non-Handle 98889
12 SCREW, (M6 x 16) Comment: Non-Handle 10-8248324
13 SLEEVE Comment: Non-Handle 23-15885
14 SHIFT ROD Comment: Non-Handle 882820 826271 Non-Handle
15 CAM 8262311
15 CAM, Throttle Comment: 40 Italian 8262312
16 SPACER 23-309772
17 WASHER 12-4002314
18 SCREW, (M5 x 16) 10-40056107
19 SHIFT SHAFT ASSEMBLY, Horizontal 826588A4
20 RETAINER 8277071
21 WASHER 12-8M0214930
22 COTTER PIN 18-210711
23 SPRING, Detent 24-826077
24 SPRING, Backing 24-824993
25 SPRING, Plate 824994
26 SCREW, (M5 x 16) Stainless Steel 10-40011107
27 SWITCH Comment: Handle Models 87-8M0052927 87-813960A 3 Handle Models
28 SCREW, (M3.5 x 20) Stainless Steel Comment: Handle Models 10-88075020
29 PLATE Comment: Handle Models 824923

Manual Tilt Components

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Manual Tilt Components:

Mercury 45 BODENSEE (4-STROKE) Manual Tilt Components Diagram
Position No. Part Name OEM Number Supersedes
- MANUAL TRIM ASSEMBLY Comment: SN# USA-0G835817/BEL-0P040654 & Up 8M0118570
- MANUAL TRIM ASSEMBLY Comment: SN# USA-0G835816/BEL-0P040653 & Below 8M0118570
1 SHOCK ROD ASSEMBLY 8M0118572
2 PISTON ASSEMBLY, Trim Memory 893903A01
3 O-RING KIT, Cylinder 25-893917A01 25-809872A 1
4 Not Sold Separate, O-Ring (#N.S.S.)
5 CYLINDER ASSEMBLY 893918A01 811224A 1
6 SCREW AND SEAL KIT 893919A01 813433A 2
7 ACCUMULATOR ASSEMBLY 893920A01 813454A 2
8 VALVE BODY ASSEMBLY 893921A01 813455T 4
9 CAM KIT 893923A01 813457A 3
10 VALVE KIT, Velocity 893924A01 809881A 1
11 REPAIR KIT 893925A01 809882A 1
12 CABLE ASSEMBLY, Ground 8M0207768
- O-RING KIT 25-893922A01 25-809880A 2
13 PIN 17-19607
14 PIN, Trilobe 17-821539 17-13794, 17-19603

Power Trim Components

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Power Trim Components:

Mercury 45 BODENSEE (4-STROKE) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- PUMP/MOTOR ASSEMBLY Comment: SN# USA-0G835817/BEL-0P040426 & Up 8M0055006 893518T01, 830150T10, 830150T 6 SN# USA-0G835817/BEL-0P040426 & Up
- PUMP ASSEMBLY, Power Trim Comment: SN# USA-0G835816/BEL-0P040425 & Below 830150T2
- PUMP/MOTOR ASSEMBLY Comment: Bigfoot 8M0055011 893517T01, 855654T09, 855654T08, 855654T 4 Bigfoot
1 SHOCK ROD KIT Comment: All USA SN# USA-0G835817 & Up 893943A01 855833A 1 All USA SN# USA-0G835817 & Up
1 SHOCK ROD KIT Comment: Bigfoot SN# BEL-0P040442 & Up 893943A01 855833A 1 Bigfoot SN# BEL-0P040442 & Up
1 SHOCK ROD KIT Comment: Non Bigfoot SN# BEL-0P040426 & Up 893943A01 855833A 1 Non Bigfoot SN# BEL-0P040426 & Up
1 SHOCK ROD KIT Comment: Non Bigfoot SN# USA-0G835816 & Below 893943A01 855833A 1 Non Bigfoot SN# USA-0G835816 & Below
1 SHOCK ROD KIT Comment: Non Bigfoot SN# BEL-0P040425 & Below 893943A01 855833A 1 Non Bigfoot SN# BEL-0P040425 & Below
1 SHOCK ROD KIT Comment: Bigfoot SN# USA-0G835816 & Below 855833
1 SHOCK ROD KIT Comment: Bigfoot SN# BEL-0P040441 & Below 855833
2 PISTON ASSEMBLY, Memory 8M0171822
3 O-RING KIT, Rebuild 25-8M0171819
4 Not Sold Separate, O-Ring (#N.S.S.)
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 VALVE KIT, Trim Limit Comment: Non Bigfoot 893905A02 809873A 1 Non Bigfoot
6 VALVE KIT, Trim Limit Comment: Bigfoot 893944A01 809873A 2 Bigfoot
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT, Motor 10-809876A1
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
16 CABLE ASSEMBLY 88238A18
- O-RING KIT, Complete Trim 25-893914A02 25-809880A 1
17 PIN, Trilobe 17-821539 17-13794, 17-19603
18 PIN 17-19607
19 PIN 17-822869001 17-822869
- HARNESS/RELAY ASSEMBLY 84-826802A15
20 HARNESS ASSEMBLY 84-826802A12
21 RELAY ASSEMBLY 8M0207773
22 BRACKET 828102
23 GROMMET 25-818967
24 BUSHING 23-8M0214955
25 NOT SOLD SEPARATE, Decal-Trim Relay NSS
26 SCREW, (M6 x 25 MM) 10-8248326
27 PLUG, Male 13541
28 HARNESS ASSEMBLY, Adaptor 84-852539A1

Service/Support Material

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Service/Support Material:

Mercury 45 BODENSEE (4-STROKE) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL, 40 Italy/45 Bodensee 50/50 Bigfoot 4-Stroke 90-803013
0 SERVICE MANUAL 90-828631R3
0 OWNERS MANUAL 90-10120001
0 OWNERS MANUAL Comment: Tracker 90-10193001
0 DECAL SET Comment: Tracker 37-850482A97
0 DECAL SET Comment: Black 50/50 Bigfoot SN# 0G960500 & Up 37-826337A00 37-826337A98, 37-826337A96, 37-826337A95 Black 50/50 Bigfoot SN# 0G960500 & Up
0 DECAL SET Comment: Black 40 SN# 0G960500 & Up 37-854695A00 37-854695A98 Black 40 SN# 0G960500 & Up
0 DECAL SET Comment: Black 45 SN# 0G960500 & Up 37-830259A00 37-830259A98, 37-830259A96 Black 45 SN# 0G960500 & Up
0 DECAL SET Comment: Black 50/50 Bigfoot SN# 0G960499 & Below 37-826337A00 37-826337A98, 37-826337A96, 37-826337A95 Black 50/50 Bigfoot SN# 0G960499 & Below
0 DECAL SET Comment: Black 40 SN# 0G960499 & Below 37-854695A00 37-854695A98 Black 40 SN# 0G960499 & Below
0 DECAL SET Comment: Black 45 SN# 0G960499 & Below 37-830259A00 37-830259A98, 37-830259A96 Black 45 SN# 0G960499 & Below
0 DECAL SET Comment: Gray 50/50 Bigfoot 37-826338A01 37-826338A98, 37-826338A97, 37-826338A96, 37-826338A95 Gray 50/50 Bigfoot
0 DECAL SET Comment: Gray 40 37-854694A98
0 DECAL SET Comment: Gray 45 37-828786A98 37-828786A97, 37-828786A96 Gray 45
0 DECAL, EPA Label Information Comment: (1999) 37-856985A23 37-856985 23 (1999)
0 DECAL, EPA Label Information Comment: (2000) 37-804655A00

Starter Motor

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Starter Motor:

Mercury 45 BODENSEE (4-STROKE) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-898265001 50-859171T, 50-834749
2 THRU BOLT 10-965661
3 DRIVE KIT 906431
4 DRIVE ASSEMBLY 685751
5 DRIVE CAP 8236392
6 ARMATURE 8236382
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 SCREW, (M8 x 50) 10-81893450
12 LOCKWASHER, (.250) Stainless Steel 13-26992
13 NUT, (.250-20) 11-64015
14 NOT SOLD SEPARATE, Decal-Warning-High Voltage NSS
15 CABLE ASSEMBLY 84-93388A13

Steering Arm

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Steering Arm:

Mercury 45 BODENSEE (4-STROKE) Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (M12) 11-896963 11-859129, 11-90099
2 STRAP 893773002 827923 2, 893773001, 827923 1
3 MOUNT 8M0224385
4 BUMPER 8M0156878
5 BUMPER Comment: Bigfoot 8M0156878
6 RING, Retaining 53-89531
7 ARM, Steering Comment: Black 8M0118183
7 ARM, Steering Comment: Gray 8M0118183
8 BRACKET Comment: Non Handle 8M0184092
9 TAB WASHER Comment: Non Handle 14-8M0009820 14-816669F 1 Non Handle
10 SCREW, (M10 x 30) Comment: Non Handle 10-4000377
11 BOLT, (M12 x 154) 10-898835001 10-42973
12 WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel Comment: Bigfoot 12-4002321
13 SPACER 23-8279971
14 SWIVEL TUBE ASSEMBLY Comment: Non Bigfoot 893590T01 826233T 4 Non Bigfoot
14 SWIVEL TUBE Comment: Bigfoot 8M0219909
15 CABLE ASSEMBLY 84-88238T01
16 CABLE ASSEMBLY, Ground 8M0207768
17 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
18 WASHER, (.453 x .812 x .105) Stainless Steel Comment: Bigfoot 12-45176
19 BRACKET 893703 828985
20 SCREW, (#10-16 x .380) 10-878607 10-817626
21 NUT, (M10) 11-40140
22 NUT, (.375-24) Comment: Handle 11-8M0204726
23 LEVER Comment: Handle 823792
24 WASHER Comment: Handle 12-29330
25 ROD, Threaded Comment: Handle 821961
26 BRAKE PLATE Comment: Handle 821957
27 DISC Comment: Handle 8165621
28 PLATE Comment: Handle 8M0007471 823791 Handle
29 DISC Comment: Handle 8165621
30 SHOULDER SCREW, Hex Comment: Handle 10-768042

Swivel Bracket

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Swivel Bracket:

Mercury 45 BODENSEE (4-STROKE) Swivel Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 LINK ROD Comment: Non Handle 19608A14
2 SCREW, (.375-24 x 1.500) Comment: Non Handle 10-823919
3 WASHER, (.390 x .546 x .12) Comment: Non Handle 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel Comment: Non Handle 12-37828
5 NUT, (.375-24) Comment: Non Handle 11-8M0204726
6 PUCK Comment: Non Handle 822397
7 BUSHING 23-8217711
8 SWIVEL BRACKET Comment: Black 1401-850066T01 1401-850066A 1 Black
8 SWIVEL BRACKET ASSEMBLY Comment: Gray 1401-850066T01 1401-850066A 1 Gray
9 BEARING 23-19606
10 FITTING, Grease 22-8M0169589
11 DECAL, Co-Pilot 37-8237011
12 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
13 BUSHING, Lower 23-821777
14 SEAL 26-8M0205512
15 SCREW, (M8 x 10) Stainless Steel Comment: Handle 10-4008910
15 SCREW, (M8 x 25) Stainless Steel Comment: Non Handle 10-40011149
16 SEAL Comment: Non Handle 8282451
17 BUSHING Comment: Non Bigfoot 23-823507

Tiller Handle

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Tiller Handle:

Mercury 45 BODENSEE (4-STROKE) Tiller Handle Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 822148T06 822148A 6
2 PULLEY 822150
3 NOT SOLD SEPARATE, Case NSS
4 SCREW, (#10-16 x .500) 10-878608 10-812832
5 CABLE ASSEMBLY, Throttle (30.50 Inches) 4324210
6 CABLE ASSEMBLY, Throttle (41.50 Inches) 4324211
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER Comment: Black 8M0072298 822407F 1 Black
9 COVER Comment: Gray 822407F2
10 BUSHING 23-821477
11 ARM, Steering Handle Comment: Black 828813T1
11 ARM, Steering Handle Comment: Gray 828813T2
- DECAL, Lanyard, Black 37-8M0032728
12 RETAINER 822441
13 SCREW, (M5 x 16) Stainless Steel 10-40011107
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle 892995 821971
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 CLIP 824918
19 SWITCH ASSEMBLY, Start 87-823609A12
20 HOUSING 889734 823917 2
21 DECAL 37-855262
22 TILLER TUBE 8M0138696
23 DECAL 37-8242004
24 HANDLE, Throttle 821465
25 GRIP 8M0221732
26 SWITCH, Stop 87-8M0104614 87-823609A14, 87-823609A13
27 SCREW, (M5 x 12) 10-82239312
28 WASHER 12-8M0214930
29 ALARM 84-8M0088388 816492A 8
30 CLIP 823687
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32 NOT SOLD SEPARATE, Decal-Shift NSS
33 SWITCH, Stop 87-11083A31
34 LANYARD ASSEMBLY 15920Q54
35 RETAINER, Brass 8M0032846 12044 1
36 SCREW, (M8 x 35) Stainless Steel 10-40011151
37 HANDLE 830180A01 830180
38 BUSHING 23-830181
39 SHIFT ROD 8301821
40 WASHER 12-8M0214930
41 BRACKET, Tiller Comment: Black 821455A4
41 BRACKET, Tiller Comment: Gray 821455A5
42 WAVE WASHER 13-826792 13-34678 1, 13-822144
43 BUSHING 23-821477
44 WASHER 12-827314
45 CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) 32-828547633
46 TAB WASHER 14-8M0009820 14-816669F 1
47 SCREW, (M10 x 90) 10-82484890

Tools, Special

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Tools, Special:

Mercury 45 BODENSEE (4-STROKE) Tools, Special Diagram
Position No. Part Name OEM Number Supersedes
0 GAUGE TOOL, Carburetor 91-36392
0 TUNER KIT, Carburetor Comment: Electrical/Ignition 91-809641A1
0 HOLDER TOOL, Flywheel Comment: Electrical/Ignition 91-8M0161873
0 MULTI METER Comment: Electrical/Ignition 91-99750A1
0 SWITCH ASSEMBLY Comment: Electrical/Ignition 91-52024A1
0 TESTER, Eight Chamber Comment: Electrical/Ignition 91-850439T1
0 GAP TOOL, Single Chamber Comment: Electrical/Ignition 91-63998A1
0 TESTER Comment: Electrical/Ignition 91-850439T1
0 TIMING LIGHT Comment: Electrical/Ignition 91-99379
0 BEARING, Thrust Comment: Gearhousing 31-85560
0 INSTALLER TOOL, Seal Comment: Gearhousing 91-817007T 91-817007 Gearhousing
0 PILOT Comment: Gearhousing 91-825199
0 RACE TOOL, Bearing Comment: Gearhousing 91-14308T02
0 PULLER KIT, Bearing Comment: Gearhousing 91-31229A7
0 NUT, (.625-18) Comment: Gearhousing 11-24156
0 PLATE Comment: Gearhousing 91-29310
0 WASHER Comment: Gearhousing 12-34961
0 SHAFT Comment: Gearhousing 91-31229
0 PILOT WASHER Comment: Gearhousing 91-36571T
0 DRIVER HEAD TOOL Comment: Gearhousing 91-37312T
0 DRIVER ROD TOOL, Needle Bearings Comment: Gearhousing 91-37323
0 HOOK TOOL, Spring Comment: Gearhousing 91-825200A1
0 REMOVER TOOL, Bearing Comment: Gearhousing 91-13779
0 HOLDING TOOL, Driveshaft Comment: Gearhousing 91-83180M
0 INSTALLER TOOL, Bearing Comment: Gearhousing 91-826872
0 INSTALLER TOOL, Needle Bearing Comment: Gearhousing 91-817011T 91-817011 Gearhousing
0 INSTALLER TOOL, Oil Seal Comment: Gearhousing 91-825197T 91-825197 Gearhousing
0 MANDREL Comment: Gearhousing 91-825198
0 PULLER, WATER PUMP Comment: Gearhousing 91-27780
0 PULLER PLATE Comment: Gearhousing 91-37241
0 TORQUE WRENCH, (0-150 lb-in) Comment: Gearhousing 91-66274
0 GAUGE TOOL Comment: Powerhead 91-29287
0 HOLDER TOOL, Flywheel Comment: Powerhead 91-8M0161873
0 FLYWHEEL PULLER Comment: Powerhead 91-83164M
0 EXPANDER TOOL, Piston Ring Comment: Powerhead 91-24697
0 COMPRESSOR TOOL, Piston Ring Comment: Powerhead FT2997 FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789 Powerhead
0 SOCKET TOOL (1-5/8 IN.) Comment: Powerhead 91-809646A1
0 TORQUE WRENCH, (0-150 lb-in) Comment: Powerhead 91-66274
0 WRENCH TOOL, Valve Adjuster Comment: Powerhead 91-809498 91-809498A 1 Powerhead
0 INSTALLER TOOL, Valve Guide Bushing Comment: Powerhead 91-809496A1
0 REAMER TOOL, Valve Guide Comment: Powerhead 91-809497A1
0 REMOVER TOOL, Valve Guide Comment: Powerhead 91-809495001 91-809495A 1 Powerhead
0 COMPRESSOR TOOL, Valve Spring Comment: Powerhead 91-809494A1
0 STAND TOOL, Powerhead Comment: Powerhead 91-827001A1
0 NOT SOLD SEPARATE, Collet (Snap-On - CG41-14) Comment: Trim/Tilt System NSS
0 NOT SOLD SEPARATE, Expanding Rod (Snap-On - CG41-11) Comment: Trim/Tilt System NSS
0 DOWN PRESSURE KIT Comment: Trim/Tilt System 91-822778A3
0 MULTI METER Comment: Trim/Tilt System 91-99750A1
0 SPANNER WRENCH Comment: Trim/Tilt System 91-74951
0 HEAT LAMP Comment: Trim/Tilt System 91-63209

Top Cowl

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Top Cowl:

Mercury 45 BODENSEE (4-STROKE) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: Black 4019-875300T36 4019-825239T 3 Black
1 TOP COWL ASSEMBLY Comment: Silver 4019-825239T4
2 LATCH Comment: Black 826291F1
2 LATCH Comment: Silver 826291F1
3 SCREW, (M4 x 14.5) 10-8231871
4 LOCKWASHER, Stainless Steel 8,13-26995
5 NUT, (M4) 11-8237515
6 SEAL 8M0153618
7 SOUND BLANKET KIT 825243A03 825243A 2
8 NOT SOLD SEPARATE, Sound Blanket-Top NSS
9 BRACKET ASSEMBLY, Latch Roller 893763 18173
10 SCREW, (M6 x 16) 10-8248324
11 BRACKET 8M0038412 822426 1
12 SCREW, (M4 x 14.5) 10-8231871
13 LOCKWASHER, Stainless Steel 8,13-26995
14 NUT, (M4) 11-8237515
15 ROPE AND HANDLE KIT, Manual Starting 47341A11

Transom Bracket

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Transom Bracket:

Mercury 45 BODENSEE (4-STROKE) Transom Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom Comment: Port-Black 3418-822866T04 3418-822866A 1 Port-Black
1 BRACKET ASSEMBLY, Transom Comment: Port-Gray 3418-822866A2
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 BRACKET, Transom Comment: Starboard-Black 3418-822865T05 3418-822865F 2 Starboard-Black
4 BRACKET, Transom Comment: Starboard-Gray 3418-822865F3
5 LEVER ASSEMBLY, Tilt Lock Comment: Black 893704T01 19618A 2 Black
5 LEVER ASSEMBLY, Tilt Lock Comment: Gray 19618A3
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: Black 812709 812709T, 812709F 1 Black
9 KNOB Comment: Gray 812709T6
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor Comment: Black 18486F5
12 BRACKET, Anchor Comment: Gray 18486F6
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-4000354
16 SCREW, (M8 x 35) 10-4000355
17 LOCKWASHER, (M8) 13-400257
18 NUT, (M8) 11-401388
19 PIN ASSEMBLY, Tilt Lock Comment: Non Power Trim 17-8M0026068 17-49930A 1 Non Power Trim
20 SPRING Comment: Non Power Trim 24-821461
21 TILT TUBE 8M0041938 8M0035070, 19614 1
22 NUT, (7/8-14) 11-858869 11-30499
23 SEAL KIT Comment: Non Handle 19624A1
24 O-RING, (.583 x .103) Comment: Non Handle 25-29619
25 SPACER Comment: Non Handle 23-78861
26 CLIP Comment: Power Trim 54-22740
27 C WASHER Comment: Power Trim 8M0084613 69205 Power Trim
28 SCREW, (#10-16 x .600) Comment: Power Trim 10-878609 10-812832 1 Power Trim
29 SCREW, (.500-20 x 4.00) 10-814259
30 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
31 NUT, (.500-20) 11-91962
32 LINK Comment: Non Power Trim 8M0084737
33 LEVER ASSEMBLY, Tilt Comment: Non Power Trim 19615A05
34 BUSHING Comment: Non Power Trim 23-812707 23-71984, 23-F286818, 23-F286828, F480818 Non Power Trim
35 WASHER, (.520 x .850 x .060) Nylon - Black Comment: Non Power Trim 12-8M0042643 12-19605 Non Power Trim
36 WAVE WASHER Comment: Non Power Trim 13-99611
37 TILT KNOB Comment: Non Power Trim 8M0007469 19621 Non Power Trim
38 SCREW, (.375-16 x .62) Comment: Non Power Trim 10-19611
39 SCREW, (M10 x 40) Stainless Steel 10-4009040
40 WASHER 12-4002319
41 NUT, (M10) 11-40140
42 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546

Trim Switch Kit

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Below is the parts list for Mercury 45 BODENSEE (4-STROKE) Trim Switch Kit:

Mercury 45 BODENSEE (4-STROKE) Trim Switch Kit Diagram
Position No. Part Name OEM Number Supersedes
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
1 RETAINER 18861
2 ADAPTOR 814820 812978
3 NOT SOLD SEPARATE, Switch NSS
4 FUSE, 20 Ampere 88-8M0207796
5 CABLE ASSEMBLY 84-95084A2
6 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
7 SCREW, (#10-32 x 2.25) 10-19209
7 SCREW, (#10-16 x 2.25) 10-813523

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For Mercury Owners:

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About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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