Mercury 40 EFI (3 CYL.)(4-STROKE) (1B227000 THRU 1B344398) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments

Mercury 40 EFI (3 CYL.)(4-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Accessories:

Position No.	Part Name	OEM Number	Supersedes
-	OIL (Case)	92-8M0078616	92-858045Q01, 92-802833Q 1
-	HOSE ASSEMBLY, Fuel (8 Feet) (With Quick Disconnect)	32-877680Q8
-	HOSE ASSEMBLY, Fuel (12 Feet) (With Quick Disconnect)	32-877680Q12	32-858620Q12, 32-858620A12, 32-827927A12
-	HOSE ASSEMBLY, Fuel (8 Feet) (With Quick Disconnect Engine End Only)	32-877681Q8
-	HOSE ASSEMBLY, Fuel (12 Feet) (With Quick Disconnect Engine End Only)	32-877681Q12	32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12
-	HOSE ASSEMBLY, Fuel (12 Feet) (No Fittings)	32-877683Q12	32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952
-	HOSE ASSEMBLY, Fuel (8 Feet) (Supplied With Engine)	32-877680Q8
-	ATTACHING KIT, Remote Control	859185A2
-	SENDER KIT, Oil Pressure	8M0068785	828019A 1
-	SENDER KIT, Power Trim	821400A2
-	POWER TRIM KIT	8M0055003	830150A11
-	BRACKET ASSEMBLY, Steering (Without Carrying Handle)	816667A2
-	EXTENSION KIT, (22.5) (Converts 20 Inch to 22-1/2 Inch)	824072A5
-	TILLER HANDLE KIT, Push-Pull Shift	821455A17	821455A13
-	KEY SWITCH KIT, Remote Ignition	15000A14
-	DIAGRAM SET, Colored	90-899697A01

Adaptor Plate

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Adaptor Plate:

Position No.	Part Name	OEM Number	Supersedes
1	DIPSTICK	8M0162935
2	DIPSTICK TUBE	825989003	825989 2
3	SEAL	8560552
4	HEAT SHIELD	8289151
5	PIN, Dowel	17-23784
6	FITTING, Elbow - 90 Degree (.125-27)	22-629101
7	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8	SEAL, Oil Comment: (Short)	26-828932	26-821756 (Short)
8	SEAL, Oil Comment: (Long)	26-66301
9	BUSHING Comment: (Short)	23-856743
9	BUSHING Comment: (Long)	23-859594
10	PLUG, (.500-14)	22-889567
11	ADAPTOR PLATE ASSEMBLY	825228A17	825228T 9
12	PLUG	19-822464
13	HOSE, (57.00 Inches Bulk) (Cut to 17 Inches)	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
14	FITTING	22-291112
15	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
16	BODY, Oil Pressure Relief	8M0210772
17	PLATE, Oil Pickup-Top	893765	854789
18	HOSE, Oil Pickup	32-854793
19	BAFFLE	893700	854791 1
20	CLAMP	54-855228	54-888988014
21	SCREW, (M6 x 55)	10-4007455
22	GASKET	27-8M0213113
23	O-RING	25-845746
24	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
25	GROMMET Comment: (Non-Power Trim)	25-8M0179867
25	GROMMET Comment: (Power Trim)	25-19565002
26	GROMMET (Short)	25-822408001	25-822408
-	GASKET SET	27-859352A02

Bottom Cowl

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Bottom Cowl:

Position No.	Part Name	OEM Number	Supersedes
1	BOTTOM COWL Comment: (Short-Port)	4020-852554T1
1	BOTTOM COWL Comment: (Long-Port)	4020-826277T1
2	BOTTOM COWL Comment: (Short-Starboard)	4020-852555T5
2	BOTTOM COWL Comment: (Long-Starboard)	4020-826278T7
3	SCREW, (M6 x 30)	10-82684430
4	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
5	SEAL	825238002	825238 1
6	WASHER	12-855576
7	GASKET	27-855627
8	SCREW, (M6 x 60)	10-82684460
9	FITTING, Telltale	22-827948
10	BOOT	826273001	826273
11	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12	LEVER, Cowl Latch	825782F1
13	BUSHING	23-812707	23-71984, 23-F286818, 23-F286828, F480818
14	WASHER, Wave	13-12134
15	LATCH HOOK	893766	825783
16	SCREW, (M6 x 16)	10-1993716
17	GROMMET	25-883307
18	PLUG, Trim Switch (Non-Power Trim)	812830T01	812830 1
19	SWITCH, Trim (Power Trim)	87-8M0235191
20	RETAINER (Non-Power Trim)	8M0032848	812443 1

Camshaft/Oil Pump

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Camshaft/Oil Pump:

Position No.	Part Name	OEM Number	Supersedes
1	CAMSHAFT	402-834781T1
2	PIN	17-826149	17-893566
3	PIN, Dowel	17-878183	17-893581
4	PUMP ASSEMBLY, Oil	857087T1
5	O-RING	25-857096
6	NOT SOLD SEPARATE, O Ring	NSS
7	O-RING	25-857094
8	O-RING	25-857093
9	SCREW, (M6 x 16)	10-875206
10	SCREW, (M6 x 40)	10-4000333
-	CYLINDER HEAD ASSEMBLY	8M0205506
-	GASKET SET	27-859352A02

Crankshaft, Pistons and Connecting Rods

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Crankshaft, Pistons and Connecting Rods:

Position No.	Part Name	OEM Number	Supersedes
1	CRANKSHAFT ASSEMBLY Comment: (Short)	401-834774T1
1	CRANKSHAFT ASSEMBLY Comment: (Long)	401-858507T04
2	KEY	28-893761
3	KEY, Woodruff	28-91800
4	SEAL	8M0151047
5	SEAL	8M0151048
6	CONNECTING ROD	600-893530T01	662-856065T 1
7	BOLT	10-8M0049884
8	BEARING, Black	23-893630001	23-825021 1
8	BEARING, Brown	23-893630	23-825021
8	BEARING, Blue	23-893630002	23-825021 2
9	PISTON ASSEMBLY Comment: (Standard)	700-893524T08	700-893524T07, 713-856064A 1 (Standard)
9	PISTON Comment: (.25MM Oversized)(Bare Piston)	700-893524T01	713-856064 2 (.25MM Oversized)(Bare Piston)
9	PISTON Comment: (.50MM Oversized)(Bare Piston)	700-893524T02	713-856064 3 (.50MM Oversized)(Bare Piston)
10	RING SET, Piston (Top) Comment: (Standard)	39-893525A01	39-833099A 1 (Standard)
10	RING, Piston (Top) Comment: (.25MM Oversized)	39-893525A02	39-833100T 2 (.25MM Oversized)
10	RING, Piston (Top) Comment: (.50MM Oversized)	39-893525A03	39-833100T 3 (.50MM Oversized)
11	NOT SOLD SEPARATE, Piston Ring (Second) Comment: (Standard)	NSS
11	NOT SOLD SEPARATE, Piston Ring (Second) Comment: (.25MM Oversized)	NSS
11	NOT SOLD SEPARATE, Piston Ring (Second) Comment: (.50MM Oversized)	NSS
12	RING, Oil	39-893950	39-893527, 39-833101 1
13	PIN, Piston	41-893863	41-825016
14	RETAINER	40-825017	40-825017F
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06
-	GASKET SET	27-859352A02

Cylinder Block

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Block:

Position No.	Part Name	OEM Number	Supersedes
1	CYLINDER BLOCK (Long Shaft)	800-893500T02
2	CYLINDER BLOCK (Short Shaft)	803-850082T34	803-850082T 5
3	PLUG	22-479452
4	PLUG, Pipe (.500-14)	22-384073
5	PLUG, Pipe (.750-14)	22-416223
6	BEARING, Brown	23-893631	23-825024
6	BEARING, Black	23-893631001	23-825024 1
6	BEARING, Blue	23-893631002	23-825024 2
7	NIPPLE, (M20)	822625
8	PIN, Dowel	17-825010
9	SCREW, (M8 x 82)	10-82506182
10	SCREW, (M6 x 35)	10-8M0205943
11	FILTER, Oil	35-8M0162829
12	GASKET	27-8M4500244	27-834775005, 27-834775004, 27-834775 3
13	COVER, Exhaust	8M0183025
14	PLUG	22-479452
15	THERMOSTAT	855676003	825212001, 825212, 855676
16	GASKET	27-8M0177107
17	COVER	8M0188835
18	SCREW, (M6 x 35)	10-8M0205943
19	FITTING, Elbow 90 Degree (.125-27 x .250) Nylon	22-996642
20	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21	SENSOR ASSEMBLY	8M0214984
22	O-RING, (.301 x .070)	25-627021
23	LIFTING EYE	893697	852560 1
24	SCREW, (M8 x 35)	10-857139
25	HOSE, (48.00 Inches Bulk) (Cut to 19 Inches) To Fitting in Adaptor Plate	32-77653101
26	TUBING, (.312) (70.00 Inches Bulk) (Cut to 10 Inches)	32-8M0108349	32-8M0047448, 32-830757130, 32-830757 80
27	GASKET	27-8M0163129
-	GASKET SET	27-859352A02
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06

Cylinder Head

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Head:

Position No.	Part Name	OEM Number	Supersedes
-	CYLINDER HEAD ASSEMBLY	8M0205506
1	CYLINDER HEAD	900-8M0224247
2	GUIDE	858266
3	SCREW, (M6 x 8)	10-4000325
4	WASHER	12-859768	12-893586
5	SEAL, Oil	26-893549	26-858267
6	PIPE PLUG	22-875209
7	O-RING	25-8M0162934
8	COVER	8M0174399
9	BREATHER PIPE	22-825054
10	PLATE, Baffle	855236
11	SCREW, (M4 x 10)	10-4005685
12	NOT SOLD SEPARATE, Decal-Servicing Referral	NSS
13	NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance	NSS
14	GASKET	27-8M0118180
15	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
16	SCREW, (M9 x 95)	10-82503395
17	SCREW, (M6 x 25)	10-893745025
18	FITTING, Elbow - 90 Degree (.125-27)	22-629101
19	BRACKET Comment: (HANDLE)	830294T3
20	SCREW, (M6 x 20) Stainless Steel Comment: (HANDLE)	10-8M0204741
21	PLUG ASSEMBLY, Oil	859578A1
22	O-RING, (.921 x .139)	25-8M0204673
23	NOT SOLD SEPARATE, Decal-HP-ID	NSS
24	PIN, Dowel	17-825010
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06
-	GASKET SET	27-859352A02

Driveshaft Housing(Long)

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Driveshaft Housing(Long):

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING, Driveshaft	1503-852421T07	1503-852421T 5
2	PIPE, Exhaust	825220T06
3	SCREW, (M8 x 110) Stainless Steel	10-824459110
4	SCREW, (M8 x 45)	10-88960845
5	PLUG, Drain	8288181
6	GASKET	27-8M0204692
7	BUMPER	826276
8	GROMMET	8M0151042
9	STUD, (M10 x 50)	16-823984
10	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
11	NUT, (M10)	11-40140
12	TUBE, Water	32-897971A01	32-888591001, 32-888591, 32-825250 1
13	GUIDE	54-828529
14	BUMPER	8M0043364	828706
15	SEAL, Water Tube	42941001
16	PLATE	893770	854471
17	SCREW, (M10 x 25 MM)	10-1993325
18	CAP	19-892286
19	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
20	FITTING	22-8M0181450
21	SPACER	23-813745	23-43041
22	COUPLING	43585
23	BUSHING	23-855623

Driveshaft Housing(Short)

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Driveshaft Housing(Short):

Position No.	Part Name	OEM Number	Supersedes
1	SEAL, Water Tube	42941001
2	HOUSING, Driveshaft	1501-850168T5
3	NOT SOLD SEPARATE, Exhaust Pipe	NSS
4	SCREW, (M8 x 110) Stainless Steel	10-824459110
5	SCREW, (M8 x 45)	10-88960845
6	PLUG, Drain	8288181
7	GASKET	27-8M0204692
8	BUMPER	826276
9	GUIDE	54-828529
10	STUD, (M10 x 50)	16-823984
11	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
12	NUT, (M10)	11-40140
13	TUBE, Water	32-897970A01	32-850169002, 32-850169

Electrical Components

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Electrical Components:

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M6 x 25 MM)	10-82129125
2	BRACKET	893774002	893774, 896518
3	WASHER	12-8M0214930
4	GROMMET	25-8M0190980
5	ECM, Engine Control Module Comment: (40)	898369T22	89195230T, 89195229T, 89195222T, 89195242T, 89195232T (40)
5	ECM, Engine Control Module Comment: (40 Bodensee)	898369T23	89195243T, 89195231T, 89195220S (40 Bodensee)
6	BUSHING	23-856954
7	SCREW, (M6 x 14)	10-82129114
8	BRACKET	858953
9	CLIP, (.625)	54-858954
10	CLIP (Part of Electrical Harness)	54-879962
11	PLATE	8M0009177	893764001, 877802
12	SCREW, (M6 x 16)	10-8248324
13	CABLE ASSEMBLY, Diode	84-883834T01	84-883834A 1
14	BRACE	8M0007734	882753
15	SCREW, (M6 x 14)	10-82129114
16	PLATE, Solenoid	893768	825074 1
17	SCREW, (M6 x 14)	10-82129114
18	BRACKET	8M0010250	95643M
19	RELAY	825096T01	89-825096T, 89-825096, 89-95642M
20	CABLE ASSEMBLY, (8.50 Inches)	84-93388A16
21	NUT, (M6) Stainless Steel	11-401386
22	CABLE ASSEMBLY, Battery - Positive	84-88439A9
23	BOOT, Insulator - Red	85-880786
24	HARNESS ASSEMBLY, Engine	84-893665T04	84-893665T03, 84-893665T01
25	FUSE, Mini - Yellow - 20 Ampere Comment: (20 AMP)	88-832969T20	88-832969 20 (20 AMP)
25	FUSE, Mini - Clear - 25 Ampere Comment: (25 AMP)	88-832969T25	88-832969 25 (25 AMP)
25	FUSE, Mini - Tan - 5 Ampere Comment: (5 AMP)	88-832969T05	88-832969 5 (5 AMP)
26	COVER, Fuse	858754
27	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28	PLUG, Male	13541
29	SENSOR	8M0082988	8M0030022, 828358 2
30	SCREW, (M5 x 16) Stainless Steel	10-40011107
31	REGULATOR, Voltage	893640T01	893640001
32	BRACKET	893771	858413
33	FOAM PAD	8308971
34	SCREW, (M6 x 40)	10-8248329
35	PRESSURE SWITCH	87-8M0098207	87-8M0070107, 87-828040 1
36	STARTER MOTOR ASSEMBLY Comment: SN# 1B249767 & Below	50-893887T	50-888160T, 50-884045T, 50-859170T 1 SN# 1B249767 & Below
36	STARTER MOTOR ASSEMBLY, Complete Comment: SN# 1B249768 & Up	50-893887T	50-888160T, 50-884045T, 50-859170T 1 SN# 1B249768 & Up
37	NUT, (.250-20) Brass	11-94330
38	CABLE ASSEMBLY, Battery - Negative	84-88439A4
39	J CLIP	54-8M0024808
40	SCREW, (M8 x 45) Stainless Steel	10-40011153
41	SPARK PLUG	33-883323001	33-810C, 33-883323, 33-810B
42	CABLE ASSEMBLY	84-881863A1
43	CLIP	54-24836
44	SCREW, (M5 x 12)	10-82239312
45	CAP ASSEMBLY, Connector - 3 Pin Male	822447T01	822447A01
46	CAP ASSEMBLY, Connector - 2 Pin Male	824514T02
47	HARNESS ASSEMBLY, Fuse	84-897940T01

Flywheel

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Flywheel:

Position No.	Part Name	OEM Number	Supersedes
1	FLYWHEEL COVER	859284T2
2	SCREW, (M6 x 25 MM)	10-8248326
3	DECAL, EPA Label Information	37-883927A06
4	FLYWHEEL	200-8M0053921	200-877826T03, 200-877836T05, 200-877836T 2
5	GEAR, Driven	833104T6
6	NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel	NSS
7	NOT SOLD SEPARATE, Decal-Timing Marks	NSS
8	NOT SOLD SEPARATE, Decal-Warning-Neutral	NSS
9	NUT	11-893789	11-81773M
10	WASHER	12-893762	12-84436M
11	SCREW, (M5 x 30)	10-4013930
12	STATOR (Electric)	398-878143T05	398-878143T 3
13	LOAD RING	834838
14	GEAR, Drive	833102T	833102
15	SCREW, (M10 x 40)	10-82761140
16	WASHER	12-4002320
17	BELT	8M0151040
18	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
-	CYLINDER HEAD ASSEMBLY	8M0205506
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06

Fuel Lines

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Lines:

Position No.	Part Name	OEM Number	Supersedes
1	CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 24 Inches)	32-828547353
2	LINE, Fuel	32-8M0086957	32-8M0072514, 32-8M0044794
3	FILTER, Fuel	35-879885Q	35-879885T
4	PROTECTIVE SLEEVE	8775381
5	LINE, Fuel	32-8M0111510	32-8M0079540, 32-8M0046458, 32-877811T, 32-877811

Fuel Pump

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Pump:

Position No.	Part Name	OEM Number	Supersedes
1	PUMP ASSEMBLY, Fuel (Sold Complete Only)	8M0141827
2	DEFLECTOR, Cowl	8M0007776	893698001, 856603 1
3	SCREW, (M6 x 30)	10-82684430
4	TUBING, (.312) (70.00 Inches Bulk), To VST Cooler (Cut to 31 IN.)	32-8M0108349	32-8M0047448, 32-830757130, 32-830757 80
5	HOSE, (57.00 Inches Bulk), To Vapor Separator Cover (Cut to 16.5 IN.)	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
6	TUBING, (.312) (70.00 Inches Bulk), To Telltale (Cut to 6 IN.)	32-8M0108349	32-8M0047448, 32-830757130, 32-830757 80
7	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8	HOSE, (57.00 Inches Bulk) (Cut to 8 IN.)	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
9	FILTER, Fuel	35-879884T
10	HOSE, (57.00 Inches Bulk) (Cut to 36 Inches)	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
11	CONNECTOR ASSEMBLY, Fuel	22-8M0148585
12	BUSHING	23-856954
13	GROMMET	25-8M0190980
14	WASHER	12-8M0214930
15	NUT, (M6)	11-401196
16	BRACKET	893772	880121
17	SCREW, (M6 x 13) Stainless Steel (Non-Handle)	10-40011126
18	CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (Cut to 13 Inches)	32-828547T1
19	CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (Cut to 26 Inches)	32-828547T1

Gear Housing(Driveshaft-Long-2:1 Gear Ratio)

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft-Long-2:1 Gear Ratio):

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter)	1674-9760T44
1	GEAR HOUSING ASSEMBLY, Basic	1671-9760T42
2	SCREW KIT, (.375-16 x .250) Drain	10-79953Q04
3	SCREW KIT, (.375-16 x .250) Drain	10-79953Q04
4	SEAL	12-191833
5	PIN, Dowel - With Hole (.375 x .625)	17-8M0084244	17-43043
6	PIN, Dowel - Without Hole (.375 x .625)	17-43044
7	PLUG, Pipe (.0625-27)	22-878089
8	BEARING, Roller	31-812768
9	SEAL/PLATE KIT	818226A1
10	NOT SOLD SEPARATE, Filler Plate	NSS
11	GEAR, Pinion	43-8M0187297
12	NUT, (.437-20)	11-55910
13	SHIFT SHAFT ASSEMBLY	859607A1
14	E RING	53-29641
15	BUSHING ASSEMBLY	23-813696A2
16	O-RING, (.987 x .103)	25-45258
17	SEAL, Oil	26-8M0204708
18	DRIVESHAFT, Long	45-859102
19	SHIM SET	15-812770A1
20	BEARING ASSEMBLY, Roller	31-8M0166756
21	NOT SOLD SEPARATE, Cup	NSS
22	NUT	11-8128201
23	BASE ASSEMBLY, Water Pump	46-812966A7
24	O-RING, (1.859 x .139)	25-8M0204651
25	SEAL, Oil	26-814669
26	SEAL, Oil	26-814670
27	IMPELLER	47-19453T
28	KEY	28-8M0032831	28-19699
29	WASHER	12-8M0204720
30	PUMP ASSEMBLY, Water	46-812966A12
31	GASKET (Lower)	27-8M0224241
32	GASKET, Upper Water Pump (Upper)	27-822189
33	FACE PLATE	19700A2
34	SCREW, (M6 x 16)	10-8248324
35	CAM, Shift Control	760394
36	COUPLER	8M0151045
-	SEAL KIT, Gear Housing	26-814669A2
-	REPAIR KIT, Water Pump	46-812966A12

Gear Housing(Driveshaft-Short-2:1 Gear Ratio)

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft-Short-2:1 Gear Ratio):

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete	1682-821306T54	1682-821306T38
1	GEAR HOUSING ASSEMBLY, Basic	1682-821306T12	1682-821306A12
2	SEAL/PLATE KIT	818226A1
3	NOT SOLD SEPARATE, Plate	NSS
4	SCREW KIT, (.375-16 x .250) Drain	10-79953Q04
5	SEAL	12-191833
6	SCREW KIT, (.375-16 x .250) Drain	10-79953Q04
7	SEAL	12-191833
8	NUT, (.437-20)	11-55910
9	GEAR, Pinion - 13 Teeth	43-821326T1
10	BEARING ASSEMBLY	31-821321A2
11	NOT SOLD SEPARATE, Cup	NSS
12	SCREW, (M6 x 16)	10-8248324
13	HOUSING ASSEMBLY, Water Pump Upper	46-821351A3
14	SEAL, Water Tube	8M0151044
15	WASHER	12-866451
16	KEY	28-8M0214993
17	WASHER	12-866451
18	GASKET, Upper Water Pump	27-822189
19	GASKET, Lower Water Pump (Lower)	27-8M0214956
20	FACE PLATE	8213542
21	IMPELLER	47-8M0204712
22	BASE ASSEMBLY, Water Pump	46-821307A2
23	SEAL	26-821309
24	SEAL	26-821310
25	O-RING, (1.421 x .139)	25-821308
26	DRIVESHAFT	45-826193T2
27	BEARING, Ball	30-821311
28	TIE STRAP	823548T	823548, 54-856608
29	BOOT	822158
30	RETAINER	821827
31	O-RING, (1.609 x .139)	25-26855
32	O-RING, (.239 x .174)	25-85594
33	WASHER	12-814803	12-93853
34	SHIFT SHAFT	827865A2
35	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
36	PIN, (.078 x .437)	17-85593
37	CAM, Shift	8213161
38	PIN, (.125 x .625)	17-822369
-	SEAL KIT, Gear Housing	823547A03
-	REPAIR KIT, Water Pump	821354A04

Gear Housing, Propeller Shaft-Long-2:1 Gear Ratio

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft-Long-2:1 Gear Ratio:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter)	1674-9760T44
1	GEAR HOUSING ASSEMBLY, Basic	1671-9760T42
37	SHIM SET	15-812769A1
38	BEARING ASSEMBLY, Tapered Roller	31-8M0103476	31-812767A 1
39	NOT SOLD SEPARATE, Cup	NSS
40	GEAR, Forward	43-893603T01
41	BEARING, Roller	31-21739
42	FOLLOWER, Cam	8129291
43	SLIDE	20843
44	SPRING	24-38114
45	CLUTCH	52-813697T	52-813697
46	PIN, Cross	17-8M0020942	17-38113
47	SPRING	24-815418
48	PROPELLER SHAFT	44-14493
49	GEAR, Reverse	43-893605T
50	BEARING, Ball	30-20839T
51	CARRIER ASSEMBLY, Bearing	8M0168900
52	O-RING	25-815460
53	BEARING, Needle	31-21700
54	SEAL, Oil	26-8M0205511
55	SEAL, Oil	26-8M0203757
56	SCREW, (M8 x 30)	10-85594030
57	WASHER, (.323 x .590 x .112) Stainless Steel	12-855941
58	INSERT, Threaded	8227731
59	NOT SOLD SEPARATE, Decal-Gear Ratio	NSS
60	TRIM TAB, Zinc	17264T2
61	SCREW, (M10 x 30)	10-4000377
62	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
63	THRUST HUB	73345A1
64	PROP NUT KIT	11-69578Q1
65	TAB WASHER	14-8M0214942
66	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
67	SCREW, (M10 x 45)	10-4000380
-	SEAL KIT, Gear Housing	26-814669A2

Gear Housing, Propeller Shaft-Short-2:1 Gear Ratio

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft-Short-2:1 Gear Ratio:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete	1682-821306T54	1682-821306T38
1	GEAR HOUSING ASSEMBLY, Basic	1682-821306T12	1682-821306A12
39	PIN, Dowel	17-821327
40	GASKET	27-823942
41	TUBE	32-8M0026108	32-821828
42	PLUG, Rubber	19-824928001	19-824928, 19-32297
43	SCREEN	821829
44	TRIM TAB	822157T2
45	SCREW, (M8 x 20)	10-82497020
46	WASHER	12-72397
47	GEAR ASSEMBLY, Forward - 26 Teeth	43-821315T1
48	BEARING ASSEMBLY, Roller	31-8M0103470	31-99328A 1
49	NOT SOLD SEPARATE, Cup	NSS
50	BEARING, Roller	31-41326
51	FOLLOWER, Cam	821578
52	SPRING	24-8261991
53	PIN	17-8M0020999	17-85093
54	CLUTCH	52-821314T	52-821314
55	SPRING	24-38114
56	PROPELLER SHAFT	44-8M0140441
57	GEAR, Reverse - 26 Teeth	43-821312T1
58	BEARING, Ball	30-20839T
59	CARRIER ASSEMBLY, Bearing	8M0168900
60	O-RING	25-815460
61	BEARING, Needle	31-21700
62	SEAL, Oil	26-8M0205511
63	SEAL, Oil	26-8M0203757
64	WASHER, (.323 x .590 x .112) Stainless Steel	12-855941
65	SCREW, (M8 x 30)	10-85594030
66	INSERT, Threaded	8227731
67	NOT SOLD SEPARATE, Decal 2:1	NSS
68	THRUST HUB	73345A1
69	PROP NUT KIT	11-69578Q1
70	TAB WASHER	14-8M0214942
71	SCREW, (M10 x 45)	10-4000380
72	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
73	PLUG	19-95925
-	SEAL KIT, Gear Housing	823547A03

Ignition Coil

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil:

Position No.	Part Name	OEM Number	Supersedes
1	PLATE, Coil Mounting	892858T
2	COIL, Ignition	300-8M0077471	300-879984T01, 339-879984A 1, 339-879984T00
3	CABLE SET	84-881908T	84-821945T74, 84-821945T65
4	SPACER	23-8M0206979
5	SCREW, (M6 x 45)	10-82129145
6	RELAY ASSEMBLY	8M0207773
7	BRACKET	828102
8	GROMMET	25-818967
9	BUSHING	23-8M0214955
10	SCREW, (M6 x 25 MM)	10-82129125
11	BUSHING	23-856954
12	GROMMET	25-8M0190980
13	WASHER	12-8M0214930
14	SCREW, (M6 x 30)	10-82684430
15	SCREW, (M6 x 14)	10-82129114
16	SPACER	23-892863002
17	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
18	CABLE ASSEMBLY	84-858414A3
19	SCREW, (M6 x 55)	10-82129155

Intake Manifold

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake Manifold:

Position No.	Part Name	OEM Number	Supersedes
1	MANIFOLD, Intake	8M0029463	878139T01, 878139T
2	GASKET SET Comment: (Contains 4 Gaskets)	27-879866
3	SCREW	10-881059
4	BRACKET	877834
5	NUT, (M6) Stainless Steel	11-401366
6	SOLENOID VALVE	877805T
7	TFI SYSTEM	879886T
8	INJECTOR	892123002	892123001, 892123, 877826
-	O-RING KIT, Injector Comment: (Upper)	25-883597
-	O-RING KIT, Injector Comment: (Lower)	25-883598
9	SCREW	10-881059
10	SCREW	10-881059
11	CLIP	54-883460
12	HOSE	32-877831A1
13	THROTTLE BODY	877831A03	877831T 1
14	GASKET	27-879867
15	SCREW	10-881059
16	SENSOR, Position	8M0125617
17	SCREW	10-881060
18	SENSOR, MAP	854445
19	SENSOR ASSEMBLY	8M0214984
20	O-RING, (.301 x .070)	25-627021
21	ATTENUATOR	893521	881063T
22	SCREW, (M6 x 25 MM)	10-8248326
23	BREATHER HOSE	32-8M0012378	32-880754A 2
24	RETAINER	8M0007495	883832
25	SCREW, (M6 x 30)	10-82684430
26	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
27	SCREW, (#10-16 x .625)	10-8214281
-	GASKET SET	27-859352A02

Intake/Exhaust Valves

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake/Exhaust Valves:

Position No.	Part Name	OEM Number	Supersedes
1	VALVE, Exhaust	8M0065029	832991T 3
2	VALVE, Intake	832990T3
3	SEAL, Valve Stem	26-858271
4	SPRING, Valve - Outer	24-893552	24-858268
5	RETAINER	822650
6	KEY	28-893554	28-822651
7	ROCKER ARM	898821A01
8	SCREW	10-825046
9	NUT	11-826150	11-858274
10	SHAFT, Rocker	834780T1
11	NOT SOLD SEPARATE, Plug	NSS
12	BRACKET	893560	859577
13	SPRING	24-893562	24-825052 1
14	BRACKET	893561	858275
15	SPRING	24-854713
16	GASKET	27-893645	27-859576
17	PIN, Cam Thrust	17-859575	17-893584
18	SCREW, (M8 x 23)	10-875218
19	SPRING, Overload	24-893563	24-889775, 24-881858
-	CYLINDER HEAD ASSEMBLY	8M0205506
-	GASKET SET	27-859352A02

Linkage(Handle)(Long)

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Handle)(Long):

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M8 x 70) Stainless Steel	10-40011158
2	SCREW, (M6 x 60)	10-8147763
3	NUT, (M6)	11-401196
4	CAP	42942
5	LEVER ASSEMBLY, Throttle	822682A4
6	BRACKET	830294T3
7	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
8	BUSHING	23-825078
9	CAM, Throttle	879865
10	SCREW, (M6 x 40)	10-8248329
11	ARM ASSEMBLY, Throttle	883006A1
12	BUSHING	23-883005
13	SCREW, (#10-16 x .625)	10-8214281
14	BUSHING	23-8M0215006
15	LINK ASSEMBLY, Throttle	893780A01	881062A 1
16	SOCKET	8M0084742
17	SCREW, (M6 x 25 MM)	10-8248326
18	SHIFT GUIDE	858245
19	SCREW, (M5 x 12)	10-82239312
20	SHIFT SLIDE	858246
21	DETENT/SPRING KIT	12016A2
22	NOT SOLD SEPARATE, Spring	NSS
23	SHIFT ROD	858247
24	COTTER PIN	18-210711
25	NUT, (M6) Stainless Steel	11-401386
26	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
27	SHIFT LINK	858248
28	BUSHING	23-48475
29	BUSHING	23-850165
30	LEVER ASSEMBLY, Shift Shaft	850166T06
31	SWITCH ASSEMBLY	87-814281T10	87-814281A10
32	SCREW, (#10-16 x .600)	10-878609	10-812832 1

Linkage(Remote)(Long)

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Remote)(Long):

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M8 x 70) Stainless Steel	10-40011158
2	SCREW, (M6 x 60)	10-8147763
3	NUT, (M6)	11-401196
4	CAP	42942
5	LEVER ASSEMBLY, Throttle	822682A4
6	RETAINER	883160
7	BUSHING	23-825078
8	RETAINER	822459
9	LEVER, Shift	8259571
10	BRACKET	827706A4
11	LATCH	98889
12	NOT SOLD SEPARATE, Guide-Shirt Rod	NSS
13	SLEEVE	23-15885
14	SCREW, (M6 x 16)	10-8248324
15	SHIFT ROD	893777	850162
16	SHIFT LINK	893769A01	850255A 1
17	BUSHING	23-48475
18	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
19	NUT, (M6) Stainless Steel	11-401386
20	COTTER PIN	18-210711
21	LEVER ASSEMBLY, Shift Shaft	850166T06
22	BUSHING	23-850165
23	LINK ASSEMBLY, Throttle	893780A01	881062A 1
24	SOCKET	8M0084742
25	BUSHING	23-8M0215006
26	CAM, Throttle	879865
27	SCREW, (M6 x 40)	10-8248329
28	ARM ASSEMBLY, Throttle	883006A1
29	BUSHING	23-883005
30	SCREW, (#10-16 x .625)	10-8214281

Linkage(Short)

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Short):

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M8 x 70) Stainless Steel	10-40011158
2	SCREW, (M6 x 60)	10-8147763
3	NUT, (M6)	11-401196
4	LEVER ASSEMBLY, Throttle	822682A4
5	RETAINER	883160
6	SCREW, (M6 x 40)	10-8248329
7	CAP	42942
8	ARM ASSEMBLY, Throttle	883006A1
9	CAM, Throttle	879865
10	BUSHING	23-883005
11	SCREW, (#10-16 x .625)	10-8214281
12	BUSHING	23-8M0215006
13	BRACKET	827706A4
14	LATCH	98889
15	SCREW, (M6 x 16)	10-8248324
16	SLEEVE	23-15885
17	SHIFT ROD	882820	826271
18	RETAINER	822459
19	LEVER, Shift	8259571
20	BUSHING	23-825078
21	LINK ASSEMBLY, Throttle	893780A01	881062A 1
22	SOCKET	8M0084742
23	SHIFT SHAFT ASSEMBLY, Horizontal	826588A4
24	RETAINER	8277071
25	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
26	COTTER PIN	18-210711
27	SPRING, Detent	24-826077
28	SPRING, Backing	24-824993
29	SPRING, Plate	824994
30	SCREW, (M5 x 16) Stainless Steel	10-40011107

Manual Tilt

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Manual Tilt:

Position No.	Part Name	OEM Number	Supersedes
-	MANUAL TRIM ASSEMBLY	8M0118570
1	SHOCK ROD ASSEMBLY	8M0118572
2	PISTON ASSEMBLY, Trim Memory	893903A01
3	O-RING KIT, Cylinder	25-893917A01	25-809872A 1
4	NOT SOLD SEPARATE, O Ring	NSS
5	CYLINDER ASSEMBLY	893918A01	811224A 1
6	SCREW AND SEAL KIT	893919A01	813433A 2
7	ACCUMULATOR ASSEMBLY	893920A01	813454A 2
8	VALVE BODY ASSEMBLY	893921A01	813455T 4
9	CAM KIT	893923A01	813457A 3
10	VALVE KIT, Velocity	893924A01	809881A 1
11	REPAIR KIT	893925A01	809882A 1
12	CABLE ASSEMBLY, Ground	8M0207768
-	O-RING KIT	25-893922A01	25-809880A 2
13	PIN	17-19607
14	PIN, Trilobe	17-821539	17-13794, 17-19603

Power Trim

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Power Trim:

Position No.	Part Name	OEM Number	Supersedes
-	PUMP ASSEMBLY, Power Trim	8M0055006	893518T01, 830150T10, 830150T 6
1	SHOCK ROD KIT	893943A01	855833A 1
2	PISTON ASSEMBLY, Memory	8M0171822
3	O-RING KIT, Rebuild	25-8M0171819
4	NOT SOLD SEPARATE, O Ring	NSS
5	CYLINDER ASSEMBLY	893904T01	811228A 1
6	VALVE KIT, Trim Limit	893905A02	809873A 1
7	PUMP ASSEMBLY	893906A02	809874A 1
8	MOTOR KIT	893907A02	809885A 2
9	PLUG	22-8134351
10	MANUAL RELEASE ASSEMBLY	893929A01	813442A 2
11	MANIFOLD KIT	893909A02	809875A 1
12	SCREW KIT (Motor)	10-809876A1
13	DRIVESHAFT/SEAL KIT	809877A1
14	FILTER KIT	35-893912A02	809878A 1
15	POPPET KIT	893913A02	809879A 1
16	CABLE ASSEMBLY	88238A18
-	O-RING KIT (Complete Trim)	25-893914A02	25-809880A 1
17	PIN, Trilobe	17-821539	17-13794, 17-19603
18	PIN	17-19607
19	PIN	17-822869001	17-822869
20	HARNESS ASSEMBLY, Trim	84-826802T33
21	RELAY ASSEMBLY	8M0207773
22	BRACKET	828102
23	GROMMET	25-818967
24	BUSHING	23-8M0214955
25	NOT SOLD SEPARATE, Decal-Trim Relay	NSS
26	SCREW, (M6 x 25 MM)	10-82129125

Powerhead Gasket Set Components

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Powerhead Gasket Set Components:

Position No.	Part Name	OEM Number	Supersedes
-	GASKET SET	27-859352A02
0	GASKET SET, Intake Manifold Comment: (Contains 4 Gaskets)	27-879866
0	SEAL, Valve Stem	26-858271
0	GASKET, Vapor Separator Bowl	27-883213
0	GASKET, Cylinder Block	27-8M0163129
0	GASKET, Exhaust Cover	27-8M4500244	27-834775005, 27-834775004, 27-834775 3
0	GASKET, Thermostat Cover	27-8M0177107
0	O-RING, (.301 x .070), Temperature Sensor Comment: (Plastic Housing)	25-627021
0	O-RING, Cylinder Head	25-8M0162934
0	GASKET, Cylinder Head	27-8M0118180
0	O-RING, (.921 x .139), Oil Plug	25-8M0204673
0	O-RING, Oil Pump	25-857096
0	O-RING, Oil Pump	25-857094
0	O-RING, Oil Pump	25-857093
0	SEAL, Crankshaft-Top	8M0151047
0	SEAL, Crankshaft-Bottom	8M0151048
0	GASKET, Adaptor Plate	27-8M0213113
0	O-RING, Oil Pick-UP Plate	25-845746

Service/Support Material

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Service/Support Material:

Position No.	Part Name	OEM Number	Supersedes
-	PARTS MANUAL, 40 EFI (3 Cylinder) 4-Stroke	90-883943006
-	OWNERS MANUAL	90-10212060
-	OWNERS MANUAL, Spanish	90-10212J60
-	OWNERS MANUAL, French	90-10212D60
-	SERVICE MANUAL	90-883064R02	90-883064R01, 90-883064
-	TOOL KIT	91-8M0162977
-	DECAL, Bodensee	37-884387
-	DECAL, Unleaded Fuel - Bodensee	37-827887
-	DECAL, EPA Label Information	37-883927A06

Starter Motor(Serial Number 1B249767 and Below)

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Starter Motor(Serial Number 1B249767 and Below):

Position No.	Part Name	OEM Number	Supersedes
1	STARTER MOTOR ASSEMBLY	50-893887T	50-888160T, 50-884045T, 50-859170T 1
2	THRU BOLT	10-965661
3	DRIVE KIT	891752	90643 4
4	ARMATURE	891753001
5	PINION	68575T2
6	DRIVE CAP	8236392
7	CAP, Commutator	8119011
8	BRUSH/SPRING KIT	898265016	75384, 75384 1
9	HOLDER	898265014	61787
10	SCREW	F15158
11	DECAL, Warning, High Voltage	37-8272822

Steering Arm

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Steering Arm:

Position No.	Part Name	OEM Number	Supersedes
1	NUT, (M12)	11-896963	11-859129, 11-90099
2	STRAP	893773002	827923 2, 893773001, 827923 1
3	MOUNT, Upper	8M0224385
4	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
5	BUMPER	8M0156878
6	RING, Retaining	53-89531
7	ARM, Steering	8M0118183
8	BOLT, (M12 x 154)	10-898835001	10-42973
9	SPACER Comment: (Short)	23-8279973
9	SPACER Comment: (Long)	23-8279971
10	SWIVEL TUBE Comment: (Short)	8M0219910
10	SWIVEL TUBE Comment: (Long)	893590T01	826233T 4 (Long)
11	CABLE ASSEMBLY	84-88238T01
12	CABLE ASSEMBLY, Ground	8M0207768
13	SCREW, (M10 x 105) Hex Flange - Stainless Steel	10-823567105	10-817430105
14	BRACKET	893703	828985
15	SCREW, (#10-16 x .375)	10-878607	10-817626
16	NUT, (M10)	11-40140
17	ATTACHING KIT, Engine Steering (Non Handle)	19608A14
18	SCREW, (.375-24 x 1.500) (Non Handle)	10-823919
19	WASHER, (.390 x .546 x .12) (Non Handle)	12-8M0109680
20	WASHER, (.390 x .625 x .062) Stainless Steel (Non Handle)	12-37828
21	NUT, (.375-24) Stainless Steel (Non Handle)	11-8M0204726
22	NUT, (.375-24) Stainless Steel (Non Handle)	11-8M0204726
23	BRACKET, Ride-Guide (Non Handle)	8M0184092
24	TAB WASHER (Non Handle)	14-8M0009820	14-816669F 1
25	SCREW, (M10 x 30) (Non Handle)	10-4000377
26	WASHER, (.453 x .812 x .105) Stainless Steel	12-45176

Swivel Bracket

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Swivel Bracket:

Position No.	Part Name	OEM Number	Supersedes
1	SWIVEL BRACKET	1401-850066T01	1401-850066A 1
2	BEARING, Trim Pin	23-19606
3	FITTING, Grease	22-8M0169589
4	FITTING, Grease Comment: (Handle)	22-8M0169589
5	DECAL, Co-Pilot (Handle)	37-8237011
6	NOT SOLD SEPARATE, Decal-Serial Overlaminate	NSS
7	BUSHING (Lower)	23-821777
8	SEAL	26-8M0205512
9	SCREW, (M8 x 25) Stainless Steel	10-40011149
10	SEAL, Co-Pilot	8282451
11	PUCK (Non Handle)	822397
12	BUSHING	23-8217711
13	NUT, (.375-24) Stainless Steel (Handle)	11-8M0204726
14	LEVER, Co-Pilot (Handle)	823792
15	WASHER (Handle)	12-29330
16	ROD (Threaded)(Handle)	821961
17	PLATE/DISC ASSEMBLY (Handle)	8M0006845	821957A 2
18	PLATE, Swivel Head (Handle)	8M0007471	823791
19	DISC, Friction (Handle)	8165621
20	SHOULDER SCREW, Hex (Handle)	10-768042

Tiller Handle

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tiller Handle:

Position No.	Part Name	OEM Number	Supersedes
1	COVER KIT	822148T06	822148A 6
2	PULLEY	822150
3	NOT SOLD SEPARATE, Case	NSS
4	SCREW, (#10-16 x .500)	10-878608	10-812832
5	CABLE ASSEMBLY, Throttle (30.50 Inches)	4324210
6	CABLE ASSEMBLY, Throttle (41.50 Inches)	4324211
7	SLEEVE, (12.00 Inches)	85-960099
8	SCREW, (M8 x 25 MM)	10-82526225
9	COVER	8M0072298	822407F 1
10	BUSHING	23-821477
11	ARM, Steering Handle	828813T1
-	DECAL, Lanyard, Black	37-8M0032728
12	RETAINER	822441
13	SCREW, (M5 x 16) Stainless Steel	10-40011107
14	SCREW, (M6 x 25)	10-8M0204707
15	LOCK, Throttle	892995	821971
16	SPRING	24-96203
17	KNOB, Throttle	821972T	821972
18	TILLER TUBE	8M0138696
19	DECAL	37-8242004
20	HANDLE, Throttle	821465
21	GRIP	8M0221732
22	SWITCH, Stop	87-8M0104614	87-823609A14, 87-823609A13
23	CLIP	823687
24	SWITCH, Stop	87-11083A31
25	RETAINER, Brass	8M0032846	12044 1
26	BRACKET, Tiller	821455A4
27	WAVE WASHER	13-826792	13-34678 1, 13-822144
28	BUSHING	23-821477
29	WASHER	12-827314
30	CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) (Cut to 3-1/2 Inches)	32-828547633
31	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32	DECAL, F-N-R Shift	37-82409316
33	LANYARD ASSEMBLY	15920Q54
34	SCREW, (M8 x 35) Stainless Steel	10-40011151
35	HANDLE	830180A01	830180
36	BUSHING	23-830181
37	TAB WASHER	14-8M0009820	14-816669F 1
38	SCREW, (M10 x 90)	10-82484890

Tools 1

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 1:

Position No.	Part Name	OEM Number	Supersedes
1	FLUSHING ATTACHMENT	44357Q2
2	PUMP, Crankcase Oil	802889Q1
3	WRENCH, Oil Filter	91-802653Q02	91-802653Q 1
4	HOLDER TOOL, Flywheel	91-8M0161873
5	FLYWHEEL PULLER	91-83164M
6	TIMING LIGHT	91-99379
7	ADAPTOR TOOL, Direct Voltage	91-890451
8	MULTI-METER KIT, DMT 2004	91-892647A01
9	DIGITAL DIAGNOSTIC TESTER	91-823686A2
10	DDT CARTRIDGE	91-880118A04	91-880118A03, 91-880118A 2
11	HARNESS ASSEMBLY, DDT Adaptor	84-822560A5
12	REMOVAL TOOL, Fuel Injector	91-883877A1
13	NOT SOLD SEPARATE, Lock ring Pliers (P/N-SRP2)	NSS
14	REMOVER TOOL, Valve Guide	91-809495001	91-809495A 1
15	INSTALLER TOOL, Valve Guide Bushing	91-809496A1
16	REAMER TOOL, Valve Guide	91-809497A1
17	COMPRESSOR TOOL, Valve Spring	91-809494A1
18	NOT SOLD SEPARATE, Valve Seat Cutter Kit	NSS
19	COMPRESSOR TOOL, Piston Ring	FT2997	FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789
20	ANTI-CORROSION GREASE, 8 oz	92-8M0071838
21	EXPANDER TOOL, Piston Ring	91-24697
22	SPANNER WRENCH	91-74951

Tools 2

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 2:

Position No.	Part Name	OEM Number	Supersedes
24	HEAT LAMP	91-63209
25	INSTALLATION TOOL, Bearing	91-877321A1
26	INSTALLATION TOOL, Bearing	91-13945
-	PULLER KIT, Bearing	91-31229A7
27	NOT SOLD SEPARATE, Expanding Rod (P/N-CG-41-11)	NSS
28	NOT SOLD SEPARATE, Collet (P/N-CG-41-14)	NSS
29	NUT, (.625-18)	11-24156
30	WASHER	12-34961
31	PLATE	91-29310
32	SHAFT	91-31229
33	WRENCH TOOL, Driveshaft Bearing	91-36571T
34	DRIVER ROD TOOL, Needle Bearings	91-37323
35	MANDREL	91-15755T
36	DRIVE HEAD TOOL	91-36569T
37	PULLER	91-27780
38	PULLER PLATE	91-37241
39	DRIVER HEAD TOOL	91-37312T
40	INSTALLER TOOL, Needle Bearing	91-817011T	91-817011
41	CABLE ASSEMBLY, DDT (10 Feet)	84-825003A1
42	DRIVER TOOL, Oil Seal	91-13949
43	INSTALLER TOOL, Seal	91-817007T	91-817007
44	RETAINING TOOL, Bearing	91-43506T
45	INSTALLER TOOL, Bearing	91-817005
46	INSTALLER TOOL, Water Pump Base Seal	91-817006
47	LOCATION TOOL, Pinion Gear	91-817008A2
48	DRIVER TOOL, Bearing Cup	91-817009T	91-817009, 91-31361
49	TOOL, Pinion Locating	91-12349A05

Tools 3

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 3:

Position No.	Part Name	OEM Number	Supersedes
52	TOOL KIT, Bearing Race	91-14308T02
53	INSTALLATION TOOL, Bearing	91-14309T02
54	WEAR SLEEVE INSTALLATION TOOL	91-14310T1
55	TOOL, Preload	91-14311A04
56	INDICATOR TOOL, Backlash	91-196601
57	MANDREL, Bearing Driver Cup	91-31106T
58	DRIVER, Oil Seal	91-31108T
59	PULLER ASSEMBLY, Slide Hammer	91-34569A1
60	PULLER JAW ASSEMBLY	91-46086A1
61	MANDREL	91-37350T
62	HOLDING TOOL, Driveshaft	91-817070
63	DIAL INDICATOR TOOL	91-58222A1
64	PULLER TOOL	91-85716
65	ADAPTER KIT, Dial Indicator	91-83155
66	PULLER ASSEMBLY	91-83165T
67	INSTALLATION TOOL, Bearing	91-856875A1
68	TOOL, Backlash Indicator	91-817057A02	91-817057A 1
69	DRIVER TOOL, Bearing	91-817058A1
70	HOLDING TOOL, Driveshaft	91-877840A1

Top Cowl

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Top Cowl:

Position No.	Part Name	OEM Number	Supersedes
1	TOP COWL ASSEMBLY Comment: (Black)	102-834785T22	102-834785T 7 (Black)
1	TOP COWL ASSEMBLY Comment: (Silver)	102-834785T8
2	NOT SOLD SEPARATE, Induction Insert	NSS
3	LATCH Comment: (Black)	826291F1
3	LATCH Comment: (Silver)	826291F1
4	SCREW, (M4 x 14.5)	10-8231871
5	LOCKWASHER, Stainless Steel	8,13-26995
6	NUT, (M4)	11-8237515
7	SEAL	8M0153618
8	SOUND BLANKET KIT	834786A04	834786A 3
9	NOT SOLD SEPARATE, Sound Blanket-Top	NSS
10	BRACKET ASSEMBLY, Latch Roller	893763	18173
11	SCREW, (M6 x 16)	10-4006731
12	BRACKET	8M0038412	822426 1
13	SCREW, (M4 x 14.5)	10-8231871
14	LOCKWASHER, Stainless Steel	8,13-26995
15	NUT, (M4)	11-8237515
16	ROPE AND HANDLE KIT, Manual Starting	47341A11
-	DECAL SET Comment: (Mercury)	37-883524A06
-	DECAL SET Comment: (Mariner)	37-883532A03	37-883532A02 (Mariner)

Transom Bracket

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Transom Bracket:

Position No.	Part Name	OEM Number	Supersedes
1	BRACKET, Transom - Port	3418-822866T04	3418-822866A 1
2	FITTING, Grease	22-8M0169588
3	PIN, Groove	17-99604
4	BRACKET, Transom - Starboard	3418-822865T05	3418-822865F 2
5	LEVER ASSEMBLY, Tilt Lock	893704T01	19618A 2
6	SPRING	24-99622
7	NYLINER	23-65830
8	SPRING	24-812708
9	KNOB	812709	812709T, 812709F 1
10	PIN, Groove	17-99615
11	WASHER	12-19619
12	BRACKET, Anchor Comment: SN# 1B270274 & Below	18486F5
12	BRACKET KIT, Anchor Comment: SN# 1B270275 & Up	18486A08
13	ANODE KIT	97-818298Q1
14	SCREW, (M6 x 25)	10-8M0204707
15	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
16	SCREW, (M8 x 30) Comment: SN# 1B270274 & Below	10-4000354
16	SCREW, (M8 x 30) Comment: (Included with Anchor Bracket Kit)	10-85594030
17	SCREW, (M8 x 35) Comment: SN# 1B270274 & Below	10-4000355
17	SCREW, (M8 x 35) Comment: (Included with Anchor Bracket Kit) SN# 1B270275 & Up	10-8M0000586
18	LOCKWASHER, (M8) Comment: SN# 1B270274 & Below	13-400257
18	WASHER, (.330 x .560 x .060) Stainless Steel Comment: (Included with Anchor Bracket Kit) SN# 1B270275 & Up	12-843108
19	NUT, (M8) Stainless Steel	11-401388
20	PIN ASSEMBLY, Tilt Lock (Non Power Trim)	17-8M0026068	17-49930A 1
21	SPRING (Non Power Trim)	24-821461
22	TILT TUBE	8M0041938	8M0035070, 19614 1
23	NUT, (.875-14)	11-858869	11-30499
24	SCREW, (.500-20 x 4.00)	10-814259
25	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel	12-8M0204648
26	NUT, (.500-20)	11-82671117
27	LINK (Non Power Trim)	8M0084737
28	LEVER ASSEMBLY, Tilt (Non Power Trim)	19615A05
29	BUSHING (Non Power Trim)	23-812707	23-71984, 23-F286818, 23-F286828, F480818
30	WASHER, (.520 x .850 x .060) Nylon - Black (Non Power Trim)	12-8M0042643	12-19605
31	WAVE WASHER (Non Power Trim)	13-99611
32	TILT KNOB (Non Power Trim)	8M0007469	19621
33	SCREW, (.375-16 x .62) (Non Power Trim)	10-19611
34	SCREW, (M10 x 40) Stainless Steel	10-4009040
35	WASHER	12-4002319
36	NUT, (M10)	11-40140
37	DECAL, Tilt Lock (Non Power Trim)	37-830253	37-814743 3, 37-826546
38	SEAL KIT (Non Handle)	19624A1
39	O-RING, (.583 x .103) (Non Handle)	25-29619
40	SPACER (Non Handle)	23-78861
41	CLIP (Power Trim)	54-22740
42	C WASHER (Power Trim)	8M0084613	69205
43	SCREW, (#10-16 x .600) (Power Trim)	10-878609	10-812832 1

Trim Switch Kit

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Trim Switch Kit:

Position No.	Part Name	OEM Number	Supersedes
-	SWITCH KIT, Trim (10.00 Feet)	87-18286A18
1	RETAINER	18861
2	ADAPTOR	814820	812978
3	NOT SOLD SEPARATE, Switch	NSS
4	FUSE, 20 Ampere	88-8M0207796
5	CABLE ASSEMBLY	84-95084A2
6	CABLE ASSEMBLY, (6.00 Inches)	84-11149A2
7	SCREW, (#10-32 x 2.25) Comment: (10-32)	10-19209
7	SCREW, (#10-16 x 2.25) Comment: (10-16)	10-813523

Vapor Separator

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Vapor Separator:

Position No.	Part Name	OEM Number	Supersedes
-	VAPOR SEPARATOR ASSEMBLY	892267T03	892267T02, 892267T01
1	BODY ASSEMBLY	892267A54
2	SCREW, Drain	10-892267506
3	O-RING	25-892267530
4	HOSE, (40.00 Inches Bulk) (Cut to 9 Inches)	32-8M0054213	32-855834 66
5	COOLER ASSEMBLY, Fuel	892267A55
6	CLAMP	54-888988023
7	SCREW, (M6 x 25)	10-82130025
8	WASHER	12-892267511
9	HOSE	32-892267504
10	HOSE	32-892267503
11	GROMMET	25-8M0190980
12	BUSHING	23-856954
13	PUMP KIT, Fuel (Also includes cover to body o ring 25-892267530)	892267A51
14	INSULATOR	892267521
15	ISOLATOR	892267510
16	INSULTOR	892267523
17	STRAINER, Fuel	892267534
18	COVER	892267519
19	COVER ASSEMBLY	892267T57
20	CONNECTOR, Electrical	892267535
21	SCREW, (M4 x 16)	10-892267531
22	VALVE, Schrader	892267537
23	CAP	883220
24	FLOAT VALVE KIT	892267A52
25	REGULATOR KIT, Pressure	892267A50
26	O-RING	25-892267513
27	SCREEN	892267512
28	SCREW, (M5 x 18)	10-892267515
29	CLAMP	54-888988023
30	PLTE	892267520
31	SCREW, (M4 x 8)	10-892267529
32	FLOAT	892267527
33	PIN, Float	17-892267528
34	CLIP	54-892267517
35	HOSE	32-892267516
36	TIE STRAP, (4.00 Inches)	56762
37	SCREW, (M6 x 25)	10-82130025
38	WASHER	12-8M0214930
39	SLEEVE, (1.50 Inches)	32-897777002
40	CLAMP	54-888988023

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Mercury / Mercruiser / Mariner Parts from JLM Marine

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Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

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