Mercury 40 EFI (3 CYL.)(4-STROKE) (0T409000 THRU 1B226999) Outboard Motor Parts Diagram & Catalog – Free PDF Download
Accessories
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Accessories:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (WITH QUICK DISCONNECT) | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (WITH QUICK DISCONNECT) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 (WITH QUICK DISCONNECT) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (WITH QUICK DISCONNECT ENGINE END ONLY) | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (WITH QUICK DISCONNECT ENGINE END ONLY) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (WITH QUICK DISCONNECT ENGINE END ONLY) |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (NO FITTINGS) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (NO FITTINGS) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (ORIGINAL EQUIPMENT) | 32-877680Q8 | |
- | EXTENSION KIT, (22.5) Comment: (NON-BIGFOOT-Converts 20 In. to 22-1/2 In.) | 824072A5 | |
- | ALTERNATOR KIT | 398-852387A11 | |
- | SENDER KIT, Oil Pressure | 8M0068785 | 828019A 1 |
- | ATTACHING KIT, Remote Control | 859185A1 | |
- | POWER TRIM KIT Comment: (NON-BIGFOOT) | 8M0055002 | 830150A 8 (NON-BIGFOOT) |
- | POWER TRIM KIT Comment: (BIGFOOT) | 855654A6 | |
- | SENDER KIT, Power Trim | 821400A2 | |
- | KEY SWITCH KIT, Remote Ignition | 15000A7 | |
- | BRACKET ASSEMBLY, Steering Comment: (W/O CARRYING HANDLE) | 816667A2 | |
- | TILLER HANDLE KIT Comment: (ELECTRIC START) (NON-BIGFOOT) | 821455A22 | 821455A11 (ELECTRIC START) (NON-BIGFOOT) |
- | OIL (CASE) | 92-8M0078616 | 92-858045Q01, 92-802833Q 1 |
- | KEY SWITCH KIT, Remote Ignition | 15000A7 | |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (8 FT.)(W/QUICK DISCONNECT) | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (12 FT.)(W/ QUICK DISCONNECT) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 (12 FT.)(W/ QUICK DISCONNECT) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (8 FT.)(W/ QUICK DISCONNECT ENGINE END ONLY) | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (12 FT.)(W/ QUICK DISCONNECT ENGINE END ONLY) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (12 FT.)(W/ QUICK DISCONNECT ENGINE END ONLY) |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (NO FITTINGS) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (NO FITTINGS) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (SUPPLIED WITH ENGINE) | 32-877680Q8 | |
- | ATTACHING KIT, Remote Control | 859185A2 | |
- | SENDER KIT, Oil Pressure | 8M0068785 | 828019A 1 |
- | SENDER KIT, Power Trim | 821400A2 | |
- | POWER TRIM KIT Comment: SN# 0T979999 & Below | 8M0055002 | 830150A 8 SN# 0T979999 & Below |
- | POWER TRIM KIT Comment: SN# 0P325499 & Below | 8M0055002 | 830150A 8 SN# 0P325499 & Below |
- | TILLER HANDLE KIT Comment: (ELECTRIC START) | 821455A16 | 821455A12 (ELECTRIC START) |
- | BRACKET ASSEMBLY, Steering Comment: (W/O CARRYING HANDLE) | 816667A2 | |
- | EXTENSION KIT, (22.5) Comment: (Converts 20 In. to 22-1/2 In.) | 824072A5 | |
- | DIAGRAM SET, Colored | 90-899697A01 |
Adaptor Plate
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Adaptor Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | DIPSTICK | 8M0162935 | |
2 | DIPSTICK TUBE Comment: SN# USA-0T979999/BEL-0P325499 and below & Below | 825989003 | 825989 2 SN# USA-0T979999/BEL-0P325499 and below & Below |
2 | DIPSTICK TUBE Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 825989003 | 825989 2 SN# USA-0T980000/BEL-0P325500 and up & Up |
3 | SEAL | 8560552 | |
4 | ADAPTOR PLATE ASSEMBLY | 825228A17 | 825228T 9 |
5 | PLUG | 19-822464 | |
6 | PLUG | 19-48323 | |
7 | PIN, Dowel | 17-23784 | |
8 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
9 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
10 | SEAL, Oil Comment: (NON-BIGFOOT) | 26-828932 | 26-821756 (NON-BIGFOOT) |
10 | SEAL, Oil Comment: (BIGFOOT) | 26-16977 | |
11 | BUSHING Comment: (NON-BIGFOOT) | 23-856743 | |
12 | PLUG, (.500-14) | 22-889567 | |
13 | GROMMET Comment: (NON-BIGFOOT) SN# USA-0T979999/BEL-0P325499 and below & Below | 25-822408001 | 25-822408 (NON-BIGFOOT) SN# USA-0T979999/BEL-0P325499 and below & Below |
13 | GROMMET Comment: (NON-BIGFOOT) SN# USA-0T980000/BEL-0P325500 and up & Up | 25-822408001 | 25-822408 (NON-BIGFOOT) SN# USA-0T980000/BEL-0P325500 and up & Up |
14 | GASKET Comment: SN# USA-0T979999/BEL-0P325499 and below & Below | 27-8M0213113 | |
14 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 27-8M0213113 | |
15 | O-RING | 25-845746 | |
16 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
17 | DEFLECTOR, Oil Comment: SN# 0T459948 and below & Below | 856592 | |
18 | BODY ASSEMBLY, Oil Pressure Relief Comment: SN# 0T459948 and below & Below | 8M0210772 | |
19 | COTTER PIN Comment: SN# 0T459948 and below & Below | 18-45882 | |
20 | PLUNGER Comment: SN# 0T459948 and below & Below | 8252151 | |
21 | SPRING Comment: SN# 0T459948 and below & Below | 24-825216 | |
22 | PLATE, Oil Pickup-Top | 893765 | 854789 |
23 | HOSE, Oil Pickup | 32-854793 | |
24 | BAFFLE | 893700 | 854791 1 |
25 | CLAMP | 54-855228 | 54-888988014 |
26 | SCREW, (M6 x 55) | 10-4007455 | |
27 | HEAT SHIELD | 8289151 | |
28 | GROMMET Comment: (NON-POWER TRIM) | 25-8M0179867 | |
28 | GROMMET Comment: (SPLIT- POWER TRIM) | 25-19565002 | |
29 | BODY, Oil Pressure Relief Comment: SN# OT459959 and up & Up | 8M0210772 | |
1 | DIPSTICK | 8M0162935 | |
2 | DIPSTICK TUBE Comment: SN# USA-0T979999/BEL-0P325499 & Below | 825989003 | 825989 2 SN# USA-0T979999/BEL-0P325499 & Below |
2 | DIPSTICK TUBE Comment: SN# USA-0T980000/BEL-0P325500 & Up | 825989003 | 825989 2 SN# USA-0T980000/BEL-0P325500 & Up |
3 | SEAL | 8560552 | |
4 | HEAT SHIELD | 8289151 | |
5 | PIN, Dowel | 17-23784 | |
6 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
7 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
8 | SEAL, Oil | 26-828932 | 26-821756 |
9 | BUSHING | 23-856743 | |
10 | PLUG, (.500-14) | 22-889567 | |
11 | ADAPTOR PLATE ASSEMBLY | 825228A17 | 825228T 9 |
12 | PLUG | 19-822464 | |
13 | HOSE, (57.00 Inches Bulk) (Cut to 17 IN.) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
14 | FITTING | 22-291112 | |
15 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
16 | BODY, Oil Pressure Relief | 8M0210772 | |
17 | PLATE, Oil Pickup-Top | 893765 | 854789 |
18 | HOSE, Oil Pickup | 32-854793 | |
19 | BAFFLE | 893700 | 854791 1 |
20 | CLAMP | 54-855228 | 54-888988014 |
21 | SCREW, (M6 x 55) | 10-4007455 | |
22 | GASKET Comment: SN# USA-0T979999/BEL-0P325499 & Below | 27-8M0213113 | |
22 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up | 27-8M0213113 | |
23 | O-RING | 25-845746 | |
24 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
25 | GROMMET Comment: (NON-POWER TRIM) | 25-8M0179867 | |
25 | GROMMET Comment: (SPLIT- POWER TRIM) | 25-19565002 | |
26 | GROMMET Comment: SN# USA-0T979999/BEL-0P325499 & Below | 25-822408001 | 25-822408 SN# USA-0T979999/BEL-0P325499 & Below |
26 | GROMMET Comment: SN# USA-0T980000/BEL-0P325500 & Up | 25-822408001 | 25-822408 SN# USA-0T980000/BEL-0P325500 & Up |
- | GASKET SET | 27-859352A02 |
Bottom Cowl
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Bottom Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BOTTOM COWL Comment: (SHORT-PORT) | 4020-852554T1 | |
1 | BOTTOM COWL Comment: (LONG-PORT) | 4020-826277T1 | |
2 | BOTTOM COWL Comment: (SHORT-STBD.) | 4020-852555T5 | |
2 | BOTTOM COWL Comment: (LONG-STBD.) | 4020-826278T7 | |
3 | SCREW, (M6 x 30) | 10-82684430 | |
4 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
5 | SEAL Comment: SN# USA-0T979999/BEL-0P325499 and below & Below | 825238002 | 825238 1 SN# USA-0T979999/BEL-0P325499 and below & Below |
5 | SEAL Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 825238002 | 825238 1 SN# USA-0T980000/BEL-0P325500 and up & Up |
6 | WASHER | 12-855576 | |
7 | GASKET | 27-855627 | |
8 | SCREW, (M6 x 60) | 10-82684460 | |
9 | FITTING | 22-827948 | |
10 | BOOT Comment: SN# USA-0T979999/BEL-0P325499 and below & Below | 826273001 | 826273 SN# USA-0T979999/BEL-0P325499 and below & Below |
10 | BOOT Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 826273001 | 826273 SN# USA-0T980000/BEL-0P325500 and up & Up |
11 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
12 | LEVER, Cowl Latch | 825782F1 | |
13 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
14 | WASHER, Wave | 13-12134 | |
15 | LATCH HOOK | 893766 | 825783 |
16 | SCREW, (M6 x 16) | 10-1993716 | |
17 | RETAINER Comment: (NON POWER TRIM) | 8M0032848 | 812443 1 (NON POWER TRIM) |
18 | PLUG Comment: (NON POWER TRIM) | 812830T01 | 812830 1 (NON POWER TRIM) |
19 | SWITCH, Trim Comment: (POWER TRIM) | 87-8M0235191 | |
1 | BOTTOM COWL Comment: (SHORT-PORT) | 4020-852554T1 | |
1 | BOTTOM COWL Comment: (LONG-PORT) | 4020-826277T1 | |
2 | BOTTOM COWL Comment: (SHORT-STBD.) | 4020-852555T5 | |
2 | BOTTOM COWL Comment: (LONG-STBD.) | 4020-826278T7 | |
3 | SCREW, (M6 x 30) | 10-82684430 | |
4 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
5 | SEAL | 825238002 | 825238 1 |
6 | WASHER | 12-855576 | |
7 | GASKET | 27-855627 | |
8 | SCREW, (M6 x 60) | 10-82684460 | |
9 | FITTING, Telltale | 22-827948 | |
10 | BOOT | 826273001 | 826273 |
11 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
12 | LEVER, Cowl Latch | 825782F1 | |
13 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
14 | WASHER, Wave | 13-12134 | |
15 | LATCH HOOK | 893766 | 825783 |
16 | SCREW, (M6 x 16) | 10-1993716 | |
17 | GROMMET | 25-883307 | |
18 | PLUG, Trim Switch Comment: (NON POWER TRIM) | 812830T01 | 812830 1 (NON POWER TRIM) |
19 | SWITCH, Trim Comment: (POWER TRIM) | 87-8M0235191 | |
20 | RETAINER Comment: (NON POWER TRIM) | 8M0032848 | 812443 1 (NON POWER TRIM) |
Camshaft/Oil Pump
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Camshaft/Oil Pump:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M10 x 40) | 10-82761140 | |
2 | WASHER | 12-4002320 | |
3 | BELT | 8M0151040 | |
4 | GEAR, Driven | 833104T6 | |
5 | PIN, Dowel | 17-878183 | 17-893581 |
6 | CAMSHAFT Comment: (MANUAL) | 400-8M0183249 | |
7 | CAMSHAFT Comment: (ELECTRIC) | 402-834781T1 | |
8 | PIN | 17-826149 | 17-893566 |
9 | PUMP ASSEMBLY, Oil Comment: (OVAL PORT) | 857087T1 | |
10 | O-RING Comment: (OVAL PORT) | 25-857096 | |
11 | NOT SOLD SEPARATE, O Ring Comment: (OVAL PORT) | NSS | |
12 | O-RING Comment: (OVAL PORT) | 25-857094 | |
13 | O-RING Comment: (OVAL PORT) | 25-857093 | |
14 | SCREW, (M6 x 16) Comment: (OVAL PORT) | 10-875206 | |
15 | SCREW, (M6 x 40) | 10-4000333 | |
16 | PUMP ASSEMBLY, Oil Comment: (ROUND PORT) | 825058A1 | |
17 | O-RING Comment: (ROUND PORT) | 25-826152 | |
18 | O-RING Comment: (ROUND PORT) | 25-826154 | |
19 | O-RING Comment: (ROUND PORT) | 25-826153 | |
- | GASKET SET, Engine | 27-825231A02 | |
- | CYLINDER HEAD ASSEMBLY Comment: (ELECTRIC) | 8M0205506 | |
- | CYLINDER HEAD ASSEMBLY Comment: (MANUAL) | 893504T02 | 877568T 9 (MANUAL) |
1 | CAMSHAFT | 402-834781T1 | |
2 | PIN | 17-826149 | 17-893566 |
3 | PIN, Dowel | 17-878183 | 17-893581 |
4 | PUMP ASSEMBLY, Oil | 857087T1 | |
5 | O-RING | 25-857096 | |
6 | NOT SOLD SEPARATE, O Ring | NSS | |
7 | O-RING | 25-857094 | |
8 | O-RING | 25-857093 | |
9 | SCREW, (M6 x 16) | 10-875206 | |
10 | SCREW, (M6 x 40) | 10-4000333 | |
- | CYLINDER HEAD ASSEMBLY | 8M0205506 | |
- | GASKET SET | 27-859352A02 |
Carburetor
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Carburetor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR | 3329-883313T2 | |
1 | CARBURETOR | 3329-883313T3 | |
1 | CARBURETOR | 3329-883313T4 | |
2 | SCREW | 10-854246 | |
3 | PLATE | 854245 | |
4 | GASKET | 27-8542572 | |
5 | ENRICHENER | 854254T2 | |
6 | NOT SOLD SEPARATE, O Ring | NSS | |
7 | PLATE | 854255 | |
8 | CAP | 19-880814 | |
9 | SCREW, Adjusting | 10-880841 | |
10 | O-RING | 25-880842 | |
11 | SPRING | 24-880815 | |
12 | JET, Pilot | 80391242 | |
13 | O-RING | 25-880843 | |
14 | PLUG | 19-880844 | |
15 | JET, Main | 80391595 | |
16 | MAIN NOZZLE | 8039143 | |
17 | VALVE, Float | 854247 | |
18 | FLOAT | 8542531 | |
19 | PIN, Float | 17-8542581 | |
20 | SCREW | 10-880845 | |
21 | GASKET | 27-8542573 | |
22 | FLOAT BOWL Comment: (TOP) | 8039161 | |
22 | FLOAT BOWL Comment: (CENTER/BOTTOM) | 8039171 | |
23 | SCREW | 10-8542463 | |
24 | SCREW, Drain | 10-8542464 | |
25 | WASHER | 12-8542591 | |
26 | SCREW, Synchronization Comment: (TOP/CENTER) | 10-803925 | |
27 | SPRING Comment: (TOP/CENTER) | 24-880846 | |
28 | SPRING Comment: (TOP/CENTER) | 24-803923 | |
29 | SCREW Comment: (BOTTOM) | 10-803913 | |
30 | SPRING Comment: (BOTTOM) | 24-854249 | |
31 | SPRING | 24-880847 | |
32 | PLUNGER | 8542511 | |
33 | SCREW | 10-880848 | |
34 | NOT SOLD SEPARATE, Rubber Bellows | NSS | |
35 | PLUNGER ROD | 880849 | |
- | REPAIR KIT, Carburetor Comment: (1 Per Carburetor) | 8542561 |
Crankshaft
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Crankshaft:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY | 401-834774T1 | |
2 | KEY | 28-893761 | |
3 | KEY, Woodruff | 28-91800 | |
4 | SEAL | 8M0151047 | |
5 | SEAL | 8M0151048 | |
6 | CONNECTING ROD | 600-893530T01 | 662-856065T 1 |
7 | BOLT | 10-8M0049884 | |
8 | BEARING, Black | 23-893630001 | 23-825021 1 |
8 | BEARING, Brown | 23-893630 | 23-825021 |
8 | BEARING, Blue | 23-893630002 | 23-825021 2 |
9 | PISTON ASSEMBLY Comment: (STANDARD) | 700-893524T08 | 700-893524T07, 713-856064A 1 (STANDARD) |
9 | PISTON, w/o Rings Comment: (.25MM Oversized)(Bare Piston) | 700-893524T01 | 713-856064 2 (.25MM Oversized)(Bare Piston) |
9 | PISTON, w/o Rings Comment: (.50MM Oversized)(Bare Piston) | 700-893524T02 | 713-856064 3 (.50MM Oversized)(Bare Piston) |
10 | RING SET, Piston (TOP) Comment: (STANDARD) | 39-893525A01 | 39-833099A 1 (STANDARD) |
10 | RING, Piston (TOP) Comment: (.25MM Oversized) | 39-893525A02 | 39-833100T 2 (.25MM Oversized) |
10 | RING, Piston (TOP) Comment: (.50MM Oversized) | 39-893525A03 | 39-833100T 3 (.50MM Oversized) |
11 | NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: STANDARD | NSS | |
11 | NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: .25MM Oversized | NSS | |
11 | NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: .50MM Oversized | NSS | |
12 | RING, Oil | 39-893950 | 39-893527, 39-833101 1 |
13 | PIN, Piston | 41-893863 | 41-825016 |
14 | RETAINER | 40-825017 | 40-825017F |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
- | GASKET SET | 27-859352A02 |
Crankshaft, Pistons and Connecting Rods
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Crankshaft, Pistons and Connecting Rods:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY | 401-834774T1 | |
1 | CRANKSHAFT Comment: (BIGFOOT) | 401-834774T2 | |
2 | KEY | 28-893761 | |
3 | KEY, Woodruff | 28-91800 | |
4 | SEAL | 8M0151047 | |
5 | SEAL | 8M0151048 | |
6 | CONNECTING ROD | 600-893530T01 | 662-856065T 1 |
7 | BOLT | 10-8M0049884 | |
8 | BEARING, Black | 23-893630001 | 23-825021 1 |
8 | BEARING, Brown | 23-893630 | 23-825021 |
8 | BEARING, Blue | 23-893630002 | 23-825021 2 |
9 | PISTON ASSEMBLY Comment: (STANDARD) | 700-893524T08 | 700-893524T07, 713-856064A 1 (STANDARD) |
9 | PISTON Comment: (.25MM Oversized)(BARE PISTON) | 700-893524T01 | 713-856064 2 (.25MM Oversized)(BARE PISTON) |
9 | PISTON Comment: (.50MM Oversized)(BARE PISTON) | 700-893524T02 | 713-856064 3 (.50MM Oversized)(BARE PISTON) |
10 | RING SET, Piston (TOP) Comment: (STANDARD) | 39-893525A01 | 39-833099A 1 (STANDARD) |
10 | RING, Piston (TOP) Comment: (.25MM Oversized) | 39-893525A02 | 39-833100T 2 (.25MM Oversized) |
10 | RING, Piston (TOP) Comment: (.50MM Oversized) | 39-893525A03 | 39-833100T 3 (.50MM Oversized) |
11 | NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: (STANDARD) | NSS | |
11 | NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: (.25 MM Oversized) | NSS | |
11 | NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: (.50 MM Oversized) | NSS | |
12 | RING, Oil | 39-893950 | 39-893527, 39-833101 1 |
13 | PIN, Piston | 41-893863 | 41-825016 |
14 | RETAINER | 40-825017 | 40-825017F |
- | GASKET SET, Engine | 27-825231A02 | |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
- | POWERHEAD ASSEMBLY Comment: (BIGFOOT) | 61-803016T01 | 61-803016T99 (BIGFOOT) |
Cylinder Block
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK | 803-850082T34 | 803-850082T 5 |
1 | CYLINDER BLOCK Comment: (BIGFOOT) | 800-893500T02 | |
2 | PIN, Dowel | 17-825010 | |
3 | PLUG | 22-479452 | |
4 | PLUG, Pipe (.500-14) | 22-384073 | |
5 | PLUG, Pipe (.750-14) | 22-416223 | |
6 | BEARING, Brown | 23-893631 | 23-825024 |
6 | BEARING, Black | 23-893631001 | 23-825024 1 |
6 | BEARING, Blue | 23-893631002 | 23-825024 2 |
7 | NIPPLE, (M20) | 822625 | |
8 | SCREW, (M8 x 82) | 10-82506182 | |
9 | SCREW, (M6 x 35) | 10-8M0205943 | |
10 | GASKET Comment: SN# USA-USA-0T979999/BEL-0P325499 and below & Below | 27-8M0213112 | |
10 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 27-8M0163129 | |
11 | FILTER, Oil Comment: (MERCURY) SN# USA-0T800999/BEL-0P267999 and below & Below | 35-8M0162829 | |
11 | FILTER, Oil Comment: (MERCURY) SN# USA-0T801000/BEL-0P268000 and up & Up | 35-8M0162829 | |
11 | FILTER, Oil Comment: (QUICKSILVER) SN# USA-0T800999/BEL-0P267999 and below & Below | 35-8M0162830 | |
11 | FILTER, Oil Comment: (QUICKSILVER) SN# USA-0T801000/BEL-0P268000 and up & Up | 35-8M0162830 | |
12 | GASKET Comment: SN# USA-USA-0T979999/BEL-0P325499 and below & Below | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 SN# USA-USA-0T979999/BEL-0P325499 and below & Below |
12 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T980000/BEL-0P325500 and up & Up |
13 | COVER, Exhaust | 8M0183025 | |
14 | PLUG | 22-479452 | |
15 | THERMOSTAT Comment: SN# USA-USA-0T979999/BEL-0P325499 and below & Below | 855676003 | 825212001, 825212, 855676 SN# USA-USA-0T979999/BEL-0P325499 and below & Below |
15 | THERMOSTAT Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 855676003 | 825212001, 825212, 855676 SN# USA-0T980000/BEL-0P325500 and up & Up |
16 | GASKET | 27-8M0177107 | |
17 | COVER | 8M0188835 | |
18 | SCREW, (M6 x 35) | 10-8M0205943 | |
19 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
20 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
21 | SENSOR ASSEMBLY Comment: (PLASTIC) | 8M0214984 | |
21 | SENSOR ASSEMBLY Comment: (BRASS HOUSING) | 8M0148668 | |
22 | O-RING, (.301 x .070) Comment: (Use with Plastic Housing) | 25-627021 | |
22 | O-RING, (.351 x .072) Comment: (Use with Brass Housing) | 25-896699 | 25-888814 (Use with Brass Housing) |
23 | LIFTING EYE | 893697 | 852560 1 |
24 | SCREW, (M8 x 35) | 10-857139 | |
25 | HOSE, (48.00 Inches Bulk) (Cut to 19 Inches)- To Fitting in Adaptor Plate | 32-77653101 | |
26 | BRACKET, Trim Relay | 882831 | |
27 | SCREW, (M6 x 16) | 10-8248324 | |
28 | SCREW, (M6 x 25 MM) | 10-82129125 | |
- | GASKET SET, Engine | 27-825231A02 | |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
- | POWERHEAD ASSEMBLY Comment: (BIGFOOT) | 61-803016T01 | 61-803016T99 (BIGFOOT) |
1 | CYLINDER BLOCK | 803-850082T34 | 803-850082T 5 |
2 | CYLINDER BLOCK (Bigfoot) | 800-893500T02 | |
3 | PLUG | 22-479452 | |
4 | PLUG, Pipe (.500-14) | 22-384073 | |
5 | PLUG, Pipe (.750-14) | 22-416223 | |
6 | BEARING, Brown | 23-893631 | 23-825024 |
6 | BEARING, Black | 23-893631001 | 23-825024 1 |
6 | BEARING, Blue | 23-893631002 | 23-825024 2 |
7 | NIPPLE, (M20) | 822625 | |
8 | PIN, Dowel | 17-825010 | |
9 | SCREW, (M8 x 82) | 10-82506182 | |
10 | SCREW, (M6 x 35) | 10-8M0205943 | |
11 | FILTER, Oil Comment: SN# USA-0T800999/BEL-0P267999 & Below | 35-8M0162829 | |
11 | FILTER, Oil Comment: SN# USA-0T801000/BEL-0P268000 & Up | 35-8M0162829 | |
12 | GASKET Comment: SN# USA-0T979999/BEL-0P325499 & Below | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T979999/BEL-0P325499 & Below |
12 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T980000/BEL-0P325500 & Up |
13 | COVER, Exhaust | 8M0183025 | |
14 | PLUG | 22-479452 | |
15 | THERMOSTAT Comment: SN# USA-0T979999/BEL-0P325499 & Below | 855676003 | 825212001, 825212, 855676 SN# USA-0T979999/BEL-0P325499 & Below |
15 | THERMOSTAT Comment: SN# USA-0T980000/BEL-0P325500 & Up | 855676003 | 825212001, 825212, 855676 SN# USA-0T980000/BEL-0P325500 & Up |
16 | GASKET | 27-8M0177107 | |
17 | COVER | 8M0188835 | |
18 | SCREW, (M6 x 35) | 10-8M0205943 | |
19 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
20 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
21 | SENSOR ASSEMBLY, Temperature Comment: (PLASTIC) | 8M0214984 | |
21 | SENSOR ASSEMBLY Comment: (BRASS HOUSING) | 8M0148668 | |
22 | O-RING, (.301 x .070) Comment: (Use with Plastic Housing) | 25-627021 | |
22 | O-RING, (.351 x .072) Comment: (Use with Brass Housing) | 25-896699 | 25-888814 (Use with Brass Housing) |
23 | LIFTING EYE | 893697 | 852560 1 |
24 | SCREW, (M8 x 35) | 10-857139 | |
25 | HOSE, (48.00 Inches Bulk) (Cut to 19 IN.) | 32-77653101 | |
26 | TUBING, (.312) (70.00 Inches Bulk), To Fitting in Adaptor Plate (Cut to 10 IN.) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
27 | GASKET Comment: SN# USA-0T979999/BEL-0P325499 & Below | 27-8M0213112 | |
27 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up | 27-8M0163129 | |
28 | SLEEVE, (1.50 Inches) | 32-897777002 | |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
- | GASKET SET | 27-859352A02 |
Cylinder Head
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Head:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CYLINDER HEAD ASSEMBLY Comment: (ELECTRIC) | 8M0205506 | |
- | CYLINDER HEAD ASSEMBLY Comment: (MANUAL) | 893504T02 | 877568T 9 (MANUAL) |
1 | CYLINDER HEAD Comment: (USE W/OIL PUMP THAT HAS OVAL PORT) | 900-8M0224247 | |
1 | CYLINDER HEAD Comment: (USE W/ OIL PUMP THAT HAS ROUND PORT) | 834778T2 | |
2 | GUIDE | 858266 | |
3 | SCREW, (M6 x 8) | 10-4000325 | |
4 | WASHER | 12-859768 | 12-893586 |
5 | SEAL, Oil | 26-893549 | 26-858267 |
6 | PIPE PLUG | 22-875209 | |
7 | O-RING | 25-8M0162934 | |
8 | COVER | 8M0174399 | |
9 | BREATHER PIPE | 22-825054 | |
10 | PLATE, Baffle | 855236 | |
11 | SCREW, (M4 x 10) | 10-4005685 | |
12 | NOT SOLD SEPARATE, Decal- Servicing Referral | NSS | |
13 | NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance | NSS | |
14 | GASKET | 27-8M0118180 | |
15 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
16 | SCREW, (M9 x 95) | 10-82503395 | |
17 | SCREW, (M6 x 25) | 10-893745025 | |
18 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
19 | BRACKET Comment: (HANDLE) | 830294T1 | |
20 | SCREW, (M6 x 13) Stainless Steel Comment: (HANDLE) | 10-40011126 | |
21 | PLUG ASSEMBLY, Oil | 859578A1 | |
22 | O-RING, (.921 x .139) | 25-8M0204673 | |
23 | NOT SOLD SEPARATE, Decal- HP-ID | NSS | |
24 | PIN, Dowel | 17-825010 | |
- | GASKET SET, Engine | 27-825231A02 | |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
- | POWERHEAD ASSEMBLY Comment: (BIGFOOT) | 61-803016T01 | 61-803016T99 (BIGFOOT) |
- | CYLINDER HEAD ASSEMBLY | 8M0205506 | |
1 | CYLINDER HEAD | 900-8M0224247 | |
2 | GUIDE | 858266 | |
3 | SCREW, (M6 x 8) | 10-4000325 | |
4 | WASHER | 12-859768 | 12-893586 |
5 | SEAL, Oil | 26-893549 | 26-858267 |
6 | PIPE PLUG | 22-875209 | |
7 | O-RING | 25-8M0162934 | |
8 | COVER | 8M0174399 | |
9 | BREATHER PIPE | 22-825054 | |
10 | PLATE, Baffle | 855236 | |
11 | SCREW, (M4 x 10) | 10-4005685 | |
12 | NOT SOLD SEPARATE, Decal-Servicing Referral | NSS | |
13 | NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance | NSS | |
14 | GASKET | 27-8M0118180 | |
15 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
16 | SCREW, (M9 x 95) | 10-82503395 | |
17 | SCREW, (M6 x 25) | 10-893745025 | |
18 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
19 | BRACKET Comment: (HANDLE) | 830294T3 | |
20 | SCREW, (M6 x 20) Stainless Steel Comment: (HANDLE) | 10-8M0204741 | |
21 | PLUG ASSEMBLY, Oil | 859578A1 | |
22 | O-RING, (.921 x .139) | 25-8M0204673 | |
23 | NOT SOLD SEPARATE, Decal-HP-ID Comment: 30 | NSS | |
23 | NOT SOLD SEPARATE, Decal-HP-ID Comment: 40 | NSS | |
24 | PIN, Dowel | 17-825010 | |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
- | GASKET SET | 27-859352A02 |
Driveshaft Housing
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Driveshaft Housing:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SEAL, Water Tube Comment: SN# USA-0T979999/BEL-0P325499 and below & Below | 42941001 | |
1 | SEAL, Water Tube Comment: SN# USA-0T980000/BEL-0O325500 and up & Up | 42941001 | |
2 | HOUSING, Driveshaft Comment: (SHORT) | 1501-850168T5 | |
2 | HOUSING ASSEMBLY, Driveshaft Comment: (LONG) | 3532-825218T7 | |
3 | NOT SOLD SEPARATE, Exhaust Pipe Comment: (SHORT) | NSS | |
3 | PIPE, Exhaust Comment: (LONG) | 825220T06 | |
4 | SCREW, (M8 x 110) Stainless Steel | 10-824459110 | |
5 | SCREW, (M8 x 45) | 10-88960845 | |
6 | PLUG, Drain | 8288181 | |
7 | GASKET | 27-8M0204692 | |
8 | BUMPER | 826276 | |
9 | GROMMET Comment: (LONG) SN# USA-0T979999/BEL-0P325499 and below & Below | 8M0151042 | |
9 | GROMMET Comment: (LONG) SN# USA-0T980000/BEL-0O325500 and up & Up | 8M0151042 | |
10 | STUD, (M10 x 50) Comment: (NON-BIGFOOT) | 16-823984 | |
10 | STUD, (M10 x 100) Comment: (BIGFOOT) | 16-903501 | |
11 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
12 | NUT, (M10) | 11-40140 | |
13 | TUBE, Water Comment: (SHORT) | 32-897970A01 | 32-850169002, 32-850169 (SHORT) |
13 | TUBE, Water Comment: (LONG) | 32-897971A01 | 32-888591001, 32-888591, 32-825250 1 (LONG) |
14 | GUIDE | 54-828529 | |
15 | BUMPER Comment: (LONG) | 8M0043364 | 828706 (LONG) |
16 | HOUSING, Driveshaft Comment: (BIGFOOT) | 1503-852421T07 | 1503-852421T 5 (BIGFOOT) |
17 | PLATE Comment: (BIGFOOT) | 893770 | 854471 (BIGFOOT) |
18 | SCREW, (M10 x 25 MM) Comment: (BIGFOOT) | 10-1993325 | |
19 | SPEEDOMETER PICK UP Comment: (BIGFOOT) | 22-85822A7 | |
20 | CONNECTOR, Straight Comment: (BIGFOOT) | 22-85822T | |
21 | FITTING Comment: (BIGFOOT) | 22-8M0181450 | |
22 | SPACER Comment: (BIGFOOT) | 23-813745 | 23-43041 (BIGFOOT) |
23 | COUPLING Comment: (BIGFOOT) | 43585 | |
24 | BUSHING Comment: (BIGFOOT) | 23-855623 | |
25 | WASHER, (.453 x .812 x .105) Stainless Steel Comment: (BIGFOOT) | 12-45176 | |
26 | TIE STRAP, (8.00 Inches) Comment: (BIGFOOT) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 (BIGFOOT) |
1 | SEAL, Water Tube Comment: SN# USA-0T979999/BEL-0P325499 & Below | 42941001 | |
1 | SEAL, Water Tube Comment: SN# USA-0T980000/BEL-0P325500 & Up | 42941001 | |
2 | HOUSING, Driveshaft Comment: (SHORT) | 1501-850168T5 | |
2 | HOUSING ASSEMBLY, Driveshaft Comment: (LONG) | 3532-825218T7 | |
3 | NOT SOLD SEPARATE, Exhaust Pipe Comment: SHORT | NSS | |
3 | PIPE, Exhaust Comment: LONG | 825220T06 | |
4 | SCREW, (M8 x 110) Stainless Steel | 10-824459110 | |
5 | SCREW, (M8 x 45) | 10-88960845 | |
6 | PLUG, Drain | 8288181 | |
7 | GASKET | 27-8M0204692 | |
8 | BUMPER | 826276 | |
9 | GROMMET Comment: (LONG) SN# USA-0T979999/BEL-0P325499 & Below | 8M0151042 | |
9 | GROMMET Comment: SN# USA-0T980000/BEL-0P325500 & Up | 8M0151042 | |
10 | STUD, (M10 x 50) | 16-823984 | |
11 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
12 | NUT, (M10) | 11-40140 | |
13 | TUBE, Water Comment: (SHORT) | 32-897970A01 | 32-850169002, 32-850169 (SHORT) |
13 | TUBE, Water Comment: (LONG) | 32-897971A01 | 32-888591001, 32-888591, 32-825250 1 (LONG) |
14 | GUIDE | 54-828529 | |
15 | BUMPER Comment: (LONG) | 8M0043364 | 828706 (LONG) |
Electrical Components
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Electrical Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SOLENOID ASSEMBLY Comment: (ELECTRIC) | 89-8M0185146 | |
2 | BUSHING Comment: (ELECTRIC) | 23-8M0214955 | |
3 | GROMMET Comment: (ELECTRIC) | 25-818967 | |
4 | NUT, Brass Comment: (ELECTRIC) | 8-32,11-26419 | |
5 | NUT, (.250-20) Brass Comment: (ELECTRIC) | 11-94330 | |
6 | CABLE ASSEMBLY, Battery - Positive Comment: (ELECTRIC) | 84-88439A9 | |
7 | BOOT, Insulator - Red Comment: (ELECTRIC) | 85-880786 | |
8 | CABLE ASSEMBLY, (8.50 Inches) Comment: (ELECTRIC) | 84-93388A16 | |
9 | CABLE ASSEMBLY, Battery - Negative Comment: (ELECTRIC) | 84-88439A4 | |
10 | STARTER MOTOR ASSEMBLY Comment: (ELECTRIC) SN# USA-0T800999/BEL-0P267999 and below & Below | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 (ELECTRIC) SN# USA-0T800999/BEL-0P267999 and below & Below |
10 | STARTER MOTOR ASSEMBLY Comment: (ELECTRIC) SN# USA-0T801000/BEL-0P268000 and up & Up | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 (ELECTRIC) SN# USA-0T801000/BEL-0P268000 and up & Up |
11 | SCREW, (M8 x 45) Stainless Steel Comment: (ELECTRIC) | 10-40011153 | |
11 | SCREW, (M8 x 25) Stainless Steel Comment: (MANUAL) | 10-40011149 | |
12 | SCREW, (M6 x 30) Comment: (ELECTRIC) | 10-82684430 | |
12 | SCREW, (M6 x 16) Comment: (MANUAL) | 10-8248324 | |
13 | PRESSURE SWITCH | 87-8M0098207 | 87-8M0070107, 87-828040 1 |
14 | SENSOR | 8M0082988 | 8M0030022, 828358 2 |
15 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
16 | SCREW, (M6 x 25) | 10-82130025 | |
17 | WASHER | 12-8M0214930 | |
18 | PLATE | 859224 | 856604 |
19 | RETAINER Comment: (ELECTRIC) | 856836001 | 856836, 856039 (ELECTRIC) |
20 | BRACKET Comment: (ELECTRIC) | 856040 | |
21 | SCREW, (M6 x 14) Comment: (ELECTRIC) | 10-82129114 | |
22 | RETAINER Comment: (ELECTRIC)(QTY. OF 2 ON HANDLE) | 92753 | |
23 | BUSHING | 23-856954 | |
24 | GROMMET | 25-8M0190980 | |
25 | ECM, Engine Control Module | 87843302S | |
26 | BUSHING | 23-8539201 | |
27 | SCREW, (M6 x 40) | 10-82129140 | |
28 | SPARK PLUG, NGK-DPR6EA-9 | 33-827858Q | 33-827858 |
29 | COIL ASSEMBLY, Ignition | 339-858942T1 | |
30 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
31 | HARNESS ASSEMBLY, Engine Wiring Comment: (MANUAL) | 84-859196T1 | |
32 | HARNESS ASSEMBLY, Engine Wiring Comment: (ELECTRIC) | 84-859197T3 | |
33 | FUSE, Yellow - 20 Ampere Comment: (ELECTRIC) | 88-812619 | 88-860608 (ELECTRIC) |
34 | COVER, Fuse Comment: (ELECTRIC) | 828054 | |
35 | HARNESS ASSEMBLY, Extension Comment: (ELECTRIC HANDLE) | 84-852375A6 | |
36 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
37 | J CLIP Comment: (MANUAL) | 54-8M0024808 | |
38 | REGULATOR, Voltage Comment: (ELECTRIC) | 883071T1 | |
39 | BRACKET Comment: (ELECTRIC) | 893771 | 858413 (ELECTRIC) |
40 | FOAM PAD Comment: (ELECTRIC) | 8308971 | |
41 | SCREW, (M6 x 40) Comment: (ELECTRIC) | 10-8248329 | |
41 | SCREW, (M6 x 16) Comment: (MANUAL) | 10-8248324 | |
42 | SCREW, (M6 x 10) Comment: (ELECTRIC) | 10-82129110 | |
43 | PLUG, Male Comment: (MALE) | 13541 | |
44 | SCREW, (M6 x 16) Comment: (ELECTRIC-NON POWER TRIM) | 10-8248324 | |
45 | SCREW, (M6 x 16) | 10-8248324 | |
46 | J CLIP Comment: (ELECTRIC-NON POWER TRIM) | 54-8M0024808 | |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
- | POWERHEAD ASSEMBLY Comment: (BIGFOOT) | 61-803016T01 | 61-803016T99 (BIGFOOT) |
1 | SCREW, (M6 x 25 MM) | 10-82129125 | |
2 | PLATE Comment: SN# USA-0T575361 & Below | 8812902 | |
2 | PLATE Comment: SN# USA-0T575362/ALL BELGIUM & Up | 8812902 | |
3 | WASHER | 12-8M0214930 | |
4 | GROMMET | 25-8M0190980 | |
5 | ECM, Engine Control Module Comment: (30) SN# USA-0T409000 THRU USA-0T842618 | 898369T14 | 89195215S, 88452115S, 85961315S, 859613 15 (30) SN# USA-0T409000 THRU USA-0T842618 |
5 | ECM, Engine Control Module Comment: (30) SN# USA-0T842619 THRU USA-0T979999/BEL-0P325499 | 898369T14 | 89195215S, 88452115S, 85961315S, 859613 15 (30) SN# USA-0T842619 THRU USA-0T979999/BEL-0P325499 |
5 | ECM, Engine Control Module Comment: (30) SN# USA-0T980000/BEL-0P325500 & Up | 898369T21 | 89195221T (30) SN# USA-0T980000/BEL-0P325500 & Up |
5 | ECM, Engine Control Module Comment: (30-CANADA) | 898369T14 | 89195215S, 88452115S, 85961315S, 859613 15 (30-CANADA) |
5 | ECM, Engine Control Module Comment: (40) SN# USA-0T409000 THRU USA-0T842618 | 898369T15 | 89195228T, 89195214S, 88452114S, 85961314S, 859613 14, 89195227T (40) SN# USA-0T409000 THRU USA-0T842618 |
5 | ECM, Engine Control Module Comment: (40) SN# USA-0T842619 THRU USA-0T979999/BEL-0P325499 | 898369T15 | 89195228T, 89195214S, 88452114S, 85961314S, 859613 14, 89195227T (40) SN# USA-0T842619 THRU USA-0T979999/BEL-0P325499 |
5 | ECM, Engine Control Module Comment: (40) SN# USA-0T980000/BEL-0P325500 THRU USA-1B036319/BEL-0P326604 | 898369T22 | 89195230T, 89195229T, 89195222T, 89195242T, 89195232T (40) SN# USA-0T980000/BEL-0P325500 THRU USA-1B036319/BEL-0P326604 |
5 | ECM, Engine Control Module Comment: (40) SN# USA-1B036320/BEL-0P326605 & Up | 898369T22 | 89195230T, 89195229T, 89195222T, 89195242T, 89195232T (40) SN# USA-1B036320/BEL-0P326605 & Up |
5 | ECM, Engine Control Module Comment: (40 BODENSEE) SN# USA-0T409000 THRU USA-0T842618 | 898369T16 | 89195206S, 88452106S, 85961306S, 859613 6 (40 BODENSEE) SN# USA-0T409000 THRU USA-0T842618 |
5 | ECM, Engine Control Module Comment: (40 BODENSEE) SN# USA-0T842619 THRU USA-0T979999 | 898369T16 | 89195206S, 88452106S, 85961306S, 859613 6 (40 BODENSEE) SN# USA-0T842619 THRU USA-0T979999 |
5 | ECM, Engine Control Module Comment: (40 BODENSEE) SN# USA-0T980000 & Up | 898369T23 | 89195243T, 89195231T, 89195220S (40 BODENSEE) SN# USA-0T980000 & Up |
6 | BUSHING | 23-856954 | |
7 | SCREW, (M6 x 14) | 10-82129114 | |
8 | BRACKET | 856040 | |
9 | RETAINER | 92753 | |
10 | RETAINER | 856836001 | 856836, 856039 |
11 | PLATE | 8M0009177 | 893764001, 877802 |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | CABLE ASSEMBLY, Diode | 84-883834T01 | 84-883834A 1 |
14 | BRACE | 8M0007734 | 882753 |
15 | SCREW, (M6 x 14) | 10-82129114 | |
16 | PLATE, Solenoid | 893768 | 825074 1 |
17 | SCREW, (M6 x 14) | 10-82129114 | |
18 | BRACKET | 8M0010250 | 95643M |
19 | RELAY | 825096T01 | 89-825096T, 89-825096, 89-95642M |
20 | CABLE ASSEMBLY, (8.50 Inches) | 84-93388A16 | |
21 | NUT, (M6) Stainless Steel | 11-401386 | |
22 | CABLE ASSEMBLY, Battery - Positive | 84-88439A9 | |
23 | BOOT, Insulator - Red | 85-880786 | |
24 | HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0T979999 & Below | 84-878132T3 | |
24 | HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0P325499 & Below | 84-878132T3 | |
24 | HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0T980000 THRU 1B062363 | 84-878132T05 | 84-878132T04 SN# 0T980000 THRU 1B062363 |
24 | HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0P325500 THRU 0P345378 | 84-878132T05 | 84-878132T04 SN# 0P325500 THRU 0P345378 |
24 | HARNESS ASSEMBLY, Engine Comment: SN# 1B062256 & Up | 84-878132T05 | 84-878132T04 SN# 1B062256 & Up |
24 | HARNESS ASSEMBLY, Engine Comment: SN# 0P345379 & Up | 84-878132T05 | 84-878132T04 SN# 0P345379 & Up |
25 | FUSE, Mini - Yellow - 20 Ampere Comment: (20 AMP) | 88-832969T20 | 88-832969 20 (20 AMP) |
25 | FUSE, Mini - Blue - 15 Ampere Comment: (15 AMP) | 88-832969T15 | 88-832969 15 (15 AMP) |
26 | COVER, Fuse | 858754 | |
27 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
28 | PLUG, Male | 13541 | |
29 | SENSOR, Crank Position | 8M0082988 | 8M0030022, 828358 2 |
30 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
31 | REGULATOR, Voltage | 883071T1 | |
32 | BRACKET | 893771 | 858413 |
33 | FOAM PAD | 8308971 | |
34 | SCREW, (M6 x 40) | 10-8248329 | |
35 | PRESSURE SWITCH | 87-8M0098207 | 87-8M0070107, 87-828040 1 |
36 | STARTER MOTOR ASSEMBLY Comment: SN# USA-0T800999/BEL-0P267999 & Below | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T800999/BEL-0P267999 & Below |
36 | STARTER MOTOR ASSEMBLY Comment: SN# USA-0T801000/BEL-0P268000 & Up | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T801000/BEL-0P268000 & Up |
37 | NUT, (.250-20) Brass | 11-94330 | |
38 | CABLE ASSEMBLY, Battery - Negative | 84-88439A4 | |
39 | J CLIP | 54-8M0024808 | |
40 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
41 | SPARK PLUG, RA8HC | 33-883323001 | 33-810C, 33-883323, 33-810B |
42 | HARNESS ASSEMBLY, Extension Comment: (HANDLE) | 84-852375A6 | |
43 | CLIP | 54-24836 | |
44 | SCREW, (M5 x 12) | 10-82239312 | |
45 | CABLE ASSEMBLY | 84-881863A1 | |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
Flywheel
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Flywheel:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL COVER Comment: (ELECTRIC) | 859284T2 | |
2 | SCREW, (M6 x 25 MM) Comment: (ELECTRIC) | 10-8248326 | |
3 | FLYWHEEL Comment: (ELECTRIC) | 284-832010T32 | 284-832010T31, 284-832010T26, 284-832010T14, 284-832010A 8 (ELECTRIC) |
4 | FLYWHEEL Comment: (MANUAL) | 284-832010T27 | 284-832010T16, 284-832010A 4 (MANUAL) |
4 | FLYWHEEL Comment: (MANUAL/ELECTRIC-W/CUP AND RING GEAR) | 284-832010T29 | 284-832010T25 (MANUAL/ELECTRIC-W/CUP AND RING GEAR) |
5 | NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel | NSS | |
6 | NOT SOLD SEPARATE, Decal-Timing Marks | NSS | |
7 | NOT SOLD SEPARATE, Decal-Warning-Neutral | NSS | |
8 | NUT | 11-893789 | 11-81773M |
9 | WASHER | 12-893762 | 12-84436M |
10 | SCREW, (M5 x 30) | 10-4013930 | |
11 | STATOR Comment: (ELECTRIC) | 398-852387T7 | |
11 | STATOR Comment: (MANUAL) | 398-852386T6 | |
12 | LOAD RING | 834838 | |
13 | GEAR, Drive | 833102T | 833102 |
- | POWERHEAD ASSEMBLY | 61-803017T01 | 61-803017T99 |
- | POWERHEAD ASSEMBLY Comment: (BIGFOOT) | 61-803016T01 | 61-803016T99 (BIGFOOT) |
1 | FLYWHEEL COVER | 859284T2 | |
2 | SCREW, (M6 x 25 MM) | 10-8248326 | |
3 | DECAL, EPA Label Information Comment: (2002) | 37-883927A02 | |
3 | DECAL, EPA Label Information Comment: (2003) | 37-883927A03 | |
3 | DECAL, EPA Label Information Comment: (2004) | 37-883927A04 | |
3 | DECAL, EPA Label Information Comment: (2005) | 37-883927A05 | |
4 | FLYWHEEL | 200-8M0053921 | 200-877826T03, 200-877836T05, 200-877836T 2 |
5 | GEAR, Driven | 833104T6 | |
6 | NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel | NSS | |
7 | NOT SOLD SEPARATE, Decal-Timing Marks | NSS | |
8 | NOT SOLD SEPARATE, Decal-Warning-Neutral | NSS | |
9 | NUT | 11-893789 | 11-81773M |
10 | WASHER | 12-893762 | 12-84436M |
11 | SCREW, (M5 x 30) | 10-4013930 | |
12 | STATOR Comment: (ELECTRIC) SN# USA-0T800999/BEL-0P267999 & Below | 398-878143T05 | 398-878143T 3 (ELECTRIC) SN# USA-0T800999/BEL-0P267999 & Below |
12 | STATOR Comment: (ELECTRIC) SN# USA-0T801000/BEL-0P268000 & Up | 398-878143T05 | 398-878143T 3 (ELECTRIC) SN# USA-0T801000/BEL-0P268000 & Up |
13 | LOAD RING | 834838 | |
14 | GEAR, Drive | 833102T | 833102 |
15 | SCREW, (M10 x 40) | 10-82761140 | |
16 | WASHER | 12-4002320 | |
17 | BELT | 8M0151040 | |
18 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
- | CYLINDER HEAD ASSEMBLY | 8M0205506 |
Fuel Lines
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Lines:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOSE | 32-856607 | |
2 | HOSE | 32-856609 | |
3 | LINKAGE | 856610 | |
4 | BUSHING | 23-803896 | |
5 | TIE STRAP | 823548T | 823548, 54-856608 |
6 | HOSE | 32-856613 | |
7 | HOSE and SLEEVE | 32-856611 | |
8 | CONNECTOR | 22-822771 | |
9 | FITTING, 45 Degree | 22-878404 | |
10 | HOSE | 32-878423 | |
11 | TUBING, (17.00 Inches Bulk) (Cut to 3-1/2 Inches) | 32-85682239 | |
12 | HOSE, (80 mm) | 32-82381310 | |
13 | CLIP | 54-878425 | |
14 | TIE STRAP, (4.00 Inches) | 56762 | |
15 | WASHER | 12-8542592 | |
16 | COTTER PIN | 18-880850 | |
17 | Y-CONNECTOR | 22-878593 | |
1 | CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (22 IN.) | 32-828547353 | |
2 | LINE, Fuel | 32-8M0086957 | 32-8M0072514, 32-8M0044794 |
3 | FILTER, Fuel | 35-879885Q | 35-879885T |
4 | PROTECTIVE SLEEVE | 8775381 | |
5 | LINE, Fuel | 32-8M0111510 | 32-8M0079540, 32-8M0046458, 32-877811T, 32-877811 |
Fuel Pump
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Pump:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PUMP, Fuel Comment: SN# 0T939654 & Below | 8M0141844 | |
1 | PUMP, Fuel Comment: SN# 0P301503 & Below | 8M0141844 | |
1 | PUMP, Fuel Comment: SN# 0T939655 THRU 1B033613 | 8M0141844 | |
1 | PUMP, Fuel Comment: SN# 0P301504 & Up | 8M0141844 | |
1 | PUMP, Fuel Comment: (Sold Complete Only) SN# 1B036614 & Up | 8M0141844 | |
2 | SCREW Comment: SN# 1B036613 & Below | 10-883517 | |
3 | DIAPHRAGM KIT Comment: SN# 1B036613 & Below | 883520A1 | |
4 | SPRING Comment: SN# 1B036613 & Below | 24-8835181 | |
5 | NUT Comment: SN# 1B036613 & Below | 11-883519 | |
6 | SPRING Comment: SN# 0T939654 & Below | 24-883518A03 | 24-883518A 2 SN# 0T939654 & Below |
6 | SPRING Comment: SN# 0P301503 & Below | 24-883518A03 | 24-883518A 2 SN# 0P301503 & Below |
6 | SPRING Comment: SN# 0T939655 THRU 1B036613 | 24-883518A03 | 24-883518A 2 SN# 0T939655 THRU 1B036613 |
6 | SPRING Comment: SN# 0P301504 & Up | 24-883518A03 | 24-883518A 2 SN# 0P301504 & Up |
7 | NOT SOLD SEPARATE, Cap Comment: SN# 1B036613 & Below | NSS | |
8 | DEFLECTOR, Cowl | 8M0007776 | 893698001, 856603 1 |
9 | SCREW, (M6 x 30) | 10-82684430 | |
10 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 13 Inches) To Block Exhaust Cover | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
11 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) To Telltale | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
12 | HOSE and SLEEVE, To Float Bowl | 32-856611 | |
13 | J CLIP | 54-8M0024808 | |
14 | HOSE, (57.00 Inches Bulk) (Cut to 14 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
15 | FILTER, Fuel | 35-877565T1 | |
16 | HOSE, (57.00 Inches Bulk) (Cut to 19 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
17 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
18 | CONNECTOR ASSEMBLY, Fuel | 22-8M0148585 | |
- | O-RING, Fuel Connector | 25-16524 | |
1 | PUMP, Fuel Comment: SN# 0T939654 & Below | 8M0141827 | |
1 | PUMP, Fuel Comment: SN# 0P301503 & Below | 8M0141827 | |
1 | PUMP, Fuel Comment: SN# 0T939655 THRU 1B050000 | 8M0141827 | |
1 | PUMP, Fuel Comment: SN# 0P301503 THRU 0P340403 | 8M0141827 | |
1 | PUMP ASSEMBLY, Fuel Comment: (Sold Complete Only) SN# 1B050001 & Up | 8M0141827 | |
1 | PUMP ASSEMBLY, Fuel Comment: (Sold Complete Only) SN# 0P340404 & Up | 8M0141827 | |
2 | SCREW Comment: SN# 1B050000 & Below | 10-883517 | |
2 | SCREW Comment: SN# 0P340403 & Below | 10-883517 | |
3 | DIAPHRAGM KIT Comment: SN# 1B050000 & Below | 883520A1 | |
3 | DIAPHRAGM KIT Comment: SN# 0P340403 & Below | 883520A1 | |
4 | SPRING Comment: SN# 1B050000 & Below | 24-8835181 | |
4 | SPRING Comment: SN# 0P340403 & Below | 24-8835181 | |
5 | NUT Comment: SN# 1B050000 & Below | 11-883519 | |
5 | NUT Comment: SN# 0P340403 & Below | 11-883519 | |
6 | SPRING Comment: SN# 0T939654 & Below | 24-883518A03 | 24-883518A 2 SN# 0T939654 & Below |
6 | SPRING Comment: SN# 0P301503 & Below | 24-883518A03 | 24-883518A 2 SN# 0P301503 & Below |
6 | SPRING Comment: SN# 0T939655 THRU 1B050000 | 24-883518A03 | 24-883518A 2 SN# 0T939655 THRU 1B050000 |
6 | SPRING Comment: SN# 0P301503 THRU 0P340403 | 24-883518A03 | 24-883518A 2 SN# 0P301503 THRU 0P340403 |
7 | NOT SOLD SEPARATE, Cap Comment: SN# 0T939655 THRU 1B050000 | NSS | |
8 | DEFLECTOR, Cowl | 8M0007776 | 893698001, 856603 1 |
9 | SCREW, (M6 x 30) | 10-82684430 | |
10 | TUBING, (.312) (70.00 Inches Bulk), To VST Cooler (Cut to 29 IN.) Comment: SN# USA-0T939654 & Below | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 SN# USA-0T939654 & Below |
10 | TUBING, (.312) (70.00 Inches Bulk), To VST Cooler (Cut to 31 IN.) Comment: SN# USA-0T939654 & Up | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 SN# USA-0T939654 & Up |
11 | HOSE, (57.00 Inches Bulk), To Vapor Separator Cover (Cut to 16 IN.) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
12 | TUBING, (.312) (70.00 Inches Bulk), To Telltale (Cut to 6 IN.) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
13 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
14 | HOSE, (57.00 Inches Bulk) (Cut to 8 IN.) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
15 | FILTER, Fuel | 35-879884T | |
16 | HOSE, (57.00 Inches Bulk) (Cut to 38 IN.) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
17 | CONNECTOR ASSEMBLY, Fuel | 22-8M0148585 | |
18 | BUSHING | 23-856954 | |
19 | GROMMET | 25-8M0190980 | |
20 | WASHER | 12-8M0214930 | |
21 | NUT, (M6) | 11-401196 | |
22 | BRACKET | 893772 | 880121 |
23 | SCREW, (M6 x 13) Stainless Steel Comment: (NON-HANDLE) | 10-40011126 | |
24 | CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (13 IN.) | 32-828547T1 | |
25 | CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (26 IN.) | 32-828547T1 |
Gear Housing(Driveshaft - 2.31:1 - S/N-0T625303 and below
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft - 2.31:1 - S/N-0T625303 and below:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete | 1667-9011G86 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1667-9011G59 | |
2 | PIN, Dowel - With Hole (.375 x .625) (FRONT) | 17-8M0084244 | 17-43043 |
3 | TUBE, Oiler | 43046 | |
4 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
5 | WASHER | 12-191833 | |
6 | PIN, Dowel - Without Hole (.375 x .625) (REAR) | 17-43044 | |
7 | TRIM TAB | 31640T07 | |
8 | SCREW, (.437-14 x 1.250) Stainless Steel | 10-825427 | 10-15942 |
9 | WASHER, (.453 x .812 x .105) Black Oxide | 12-451761 | |
10 | CARRIER ASSEMBLY | 43040T1 | |
11 | NOT SOLD SEPARATE, Needle Bearing | NSS | |
12 | ANODE | 97-826134Q | 826134, 826134A 1 |
13 | NUT, (M6) Stainless Steel | 11-401386 | |
14 | SCREW, (M6 x 40) | 10-4000333 | |
15 | GEAR, Pinion (13 Teeth) | 43-44484T | |
16 | NUT, (.625-18) | 11-35921 | |
17 | CAM, Shift Control | 850307 | |
18 | BEARING ASSEMBLY, Tapered Roller | 31-42677A1 | |
19 | SHIM SET | 15-44492A1 | |
20 | DRIVESHAFT ASSEMBLY | 45-854808A1 | |
21 | SLEEVE/RING KIT | 42461A1 | |
22 | NOT SOLD SEPARATE, Ring Seal | NSS | |
23 | COVER ASSEMBLY, Water Pump | 43055A4 | |
24 | GASKET | 27-430331 | |
25 | GASKET | 27-8M0214931 | |
26 | SEAL, Oil (LOWER) | 26-43036 | |
27 | SEAL, Oil (UPPER) | 26-43035 | |
28 | GASKET | 27-8172771 | |
29 | HOUSING KIT, Upper Water Pump | 817275A2 | |
30 | FACEPLATE | 8M0204709 | |
31 | SCREW, (M6 x 30) | 10-8M0214957 | |
32 | SEAL Comment: (W/O FLANGE) | 8M0204658 | |
32 | SEAL, Water Tube Comment: (W/FLANGE) | 8M0151044 | |
33 | KEY | 28-8M0204723 | |
34 | IMPELLER | 47-43026T2 | |
35 | SCREW, (M6 x 25 MM) | 10-8248326 | |
36 | SHIFT SHAFT ASSEMBLY | 853906A1 | |
37 | E RING | 53-29641 | |
38 | BUSHING ASSEMBLY | 23-43052A4 | |
39 | O-RING, (1.424 x .103) | 25-8M0204681 | |
40 | SEAL, Oil | 26-8M0204708 | |
41 | SCREW, (M6 x 25 MM) | 10-8248326 | |
42 | FACE SEAL | 26-861415 | 26-816575 |
- | SEAL KIT, Gear Housing | 26-43035A05 | |
- | REPAIR KIT, Water Pump | 46-43024A09 | |
- | REPAIR KIT, Water Pump Impeller | 47-8M0100526 | 47-43026Q06 |
Gear Housing(Driveshaft - 2.33:1 - S/N-0T625304 and up)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft - 2.33:1 - S/N-0T625304 and up):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete | 1667-9011G86 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1667-9011G59 | |
2 | PIN, Dowel - With Hole (.375 x .625) (FRONT) | 17-8M0084244 | 17-43043 |
3 | TUBE, Oiler | 43046 | |
4 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
5 | SEAL | 12-191833 | |
6 | PIN, Dowel - Without Hole (.375 x .625) (REAR) | 17-43044 | |
7 | TRIM TAB | 31640T07 | |
8 | SCREW, (.437-14 x 1.250) Stainless Steel | 10-825427 | 10-15942 |
9 | WASHER, (.453 x .812 x .105) Black Oxide | 12-451761 | |
10 | CARRIER ASSEMBLY | 43040T1 | |
11 | NOT SOLD SEPARATE, Needle Bearing | NSS | |
12 | ANODE | 97-826134Q | 826134, 826134A 1 |
13 | NUT, (M6) Stainless Steel | 11-401386 | |
14 | SCREW, (M6 x 40) | 10-4000333 | |
15 | NOT SOLD SEPARATE, Pinion Gear (12 Teeth)(Part of 43-882813A3) | NSS | |
16 | NUT, (.625-18) | 11-35921 | |
17 | CAM, Shift Control | 850307 | |
18 | BEARING ASSEMBLY, Tapered Roller | 31-883047A1 | |
19 | SHIM SET | 15-44492A1 | |
20 | DRIVESHAFT ASSEMBLY | 45-854808A1 | |
21 | SLEEVE/RING KIT | 42461A1 | |
22 | NOT SOLD SEPARATE, Ring Seal | NSS | |
23 | COVER ASSEMBLY, Water Pump | 43055A4 | |
24 | GASKET | 27-430331 | |
25 | GASKET | 27-8M0214931 | |
26 | SEAL, Oil (LOWER) | 26-43036 | |
27 | SEAL, Oil (UPPER) | 26-43035 | |
28 | GASKET | 27-8172771 | |
29 | HOUSING KIT, Upper Water Pump | 817275A2 | |
30 | FACEPLATE | 8M0204709 | |
31 | SCREW, (M6 x 30) | 10-8M0214957 | |
32 | SEAL Comment: (W/O FLANGE) | 8M0204658 | |
32 | SEAL, Water Tube Comment: (W/FLANGE) | 8M0151044 | |
33 | KEY | 28-8M0204723 | |
34 | IMPELLER | 47-43026T2 | |
35 | SCREW, (M6 x 25 MM) | 10-8248326 | |
36 | SHIFT SHAFT ASSEMBLY | 853906A1 | |
37 | E RING | 53-29641 | |
38 | BUSHING ASSEMBLY | 23-43052A4 | |
39 | O-RING, (1.424 x .103) | 25-8M0204681 | |
40 | SEAL, Oil | 26-8M0204708 | |
41 | SCREW, (M6 x 25 MM) | 10-8248326 | |
42 | FACE SEAL | 26-861415 | 26-816575 |
- | SEAL KIT, Gear Housing | 26-43035A05 | |
- | REPAIR KIT, Water Pump | 46-43024A09 | |
- | REPAIR KIT, Water Pump Impeller | 47-8M0100526 | 47-43026Q06 |
Gear Housing(Driveshaft)(2:1 Gear Ratio)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft)(2:1 Gear Ratio):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete Comment: (SHORT) | 1682-821306T54 | 1682-821306T38 (SHORT) |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (LONG) | 1682-821306T17 | 1682-821306A17 (LONG) |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) | 1682-821306T12 | 1682-821306A12 (BASIC) |
2 | SEAL/PLATE KIT | 818226A1 | |
3 | NOT SOLD SEPARATE, Plate | NSS | |
4 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
5 | SEAL | 12-191833 | |
6 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
7 | SEAL | 12-191833 | |
8 | NUT, (.437-20) | 11-55910 | |
9 | GEAR, Pinion - 13 Teeth | 43-821326T1 | |
10 | BEARING ASSEMBLY | 31-821321A2 | |
11 | NOT SOLD SEPARATE, Cup | NSS | |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
14 | SEAL, Water Tube Comment: (SHORT)(W/FLANGE) | 8M0151044 | |
14 | SEAL Comment: (LONG - 2-1/4) | 8235471 | |
15 | WASHER | 12-866451 | |
16 | KEY | 28-8M0214993 | |
17 | WASHER | 12-866451 | |
18 | GASKET, Upper Water Pump | 27-822189 | |
19 | GASKET, Lower Water Pump (LOWER) | 27-8M0214956 | |
20 | FACE PLATE | 8213542 | |
21 | IMPELLER | 47-8M0204712 | |
22 | BASE ASSEMBLY, Water Pump | 46-821307A2 | |
23 | SEAL | 26-821309 | |
24 | SEAL | 26-821310 | |
25 | O-RING, (1.421 x .139) | 25-821308 | |
26 | DRIVESHAFT Comment: (SHORT) | 45-826193T2 | |
26 | DRIVESHAFT Comment: (LONG) | 45-826194A1 | |
27 | BEARING, Ball | 30-821311 | |
28 | TIE STRAP | 823548T | 823548, 54-856608 |
29 | BOOT | 822158 | |
30 | RETAINER | 821827 | |
31 | O-RING, (1.609 x .139) | 25-26855 | |
32 | O-RING, (.239 x .174) | 25-85594 | |
33 | WASHER | 12-814803 | 12-93853 |
34 | SHIFT SHAFT Comment: (SHORT) | 827865A2 | |
34 | SHIFT SHAFT Comment: (LONG) | 827865A1 | |
35 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
36 | PIN, (.078 x .437) | 17-85593 | |
37 | CAM, Shift | 8213161 | |
38 | PIN, (.125 x .625) | 17-822369 | |
- | SEAL KIT, Gear Housing | 823547A03 | |
- | REPAIR KIT, Water Pump | 821354A04 | |
- | GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete Comment: (SHORT) | 1682-821306T54 | 1682-821306T38 (SHORT) |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (LONG) | 1682-821306T17 | 1682-821306A17 (LONG) |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) | 1682-821306T12 | 1682-821306A12 (BASIC) |
2 | SEAL/PLATE KIT | 818226A1 | |
3 | NOT SOLD SEPARATE, Plate | NSS | |
4 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
5 | SEAL | 12-191833 | |
6 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
7 | SEAL | 12-191833 | |
8 | NUT, (.437-20) | 11-55910 | |
9 | GEAR, Pinion - 13 Teeth (13 TEETH) | 43-821326T1 | |
10 | BEARING ASSEMBLY | 31-821321A2 | |
11 | NOT SOLD SEPARATE, Cup | NSS | |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
14 | SEAL, Water Tube Comment: (SHORT - 1-3/4) | 8M0151044 | |
14 | SEAL Comment: (LONG - 2-1/4) | 8235471 | |
15 | WASHER | 12-866451 | |
16 | KEY | 28-8M0214993 | |
17 | WASHER | 12-866451 | |
18 | GASKET, Upper Water Pump | 27-822189 | |
19 | GASKET, Lower Water Pump (LOWER) | 27-8M0214956 | |
20 | FACE PLATE | 8213542 | |
21 | IMPELLER | 47-8M0204712 | |
22 | BASE ASSEMBLY, Water Pump | 46-821307A2 | |
23 | SEAL | 26-821309 | |
24 | SEAL | 26-821310 | |
25 | O-RING, (1.421 x .139) | 25-821308 | |
26 | DRIVESHAFT Comment: (SHORT) | 45-826193T2 | |
26 | DRIVESHAFT Comment: (LONG) | 45-826194A1 | |
27 | BEARING, Ball | 30-821311 | |
28 | TIE STRAP | 823548T | 823548, 54-856608 |
29 | BOOT | 822158 | |
30 | RETAINER | 821827 | |
31 | O-RING, (1.609 x .139) | 25-26855 | |
32 | O-RING, (.239 x .174) | 25-85594 | |
33 | WASHER | 12-814803 | 12-93853 |
34 | SHIFT SHAFT Comment: (SHORT) | 827865A2 | |
34 | SHIFT SHAFT Comment: (LONG) | 827865A1 | |
35 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
36 | PIN, (.078 x .437) | 17-85593 | |
37 | CAM, Shift | 8213161 | |
38 | PIN, (.125 x .625) | 17-822369 | |
- | SEAL KIT, Gear Housing | 823547A03 | |
- | REPAIR KIT, Water Pump | 821354A04 |
Gear Housing(Prop Shaft - 2.31:1 - S/N-0T625303 and below)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Prop Shaft - 2.31:1 - S/N-0T625303 and below):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete | 1667-9011G86 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1667-9011G59 | |
2 | BEARING SET, Cup And Cone | 31-30894A1 | |
3 | NOT SOLD SEPARATE, Cup | NSS | |
4 | GEAR ASSEMBLY, Forward - 30 Teeth | 43-859472A3 | |
5 | BEARING, Needle | 31-30895T | |
6 | RING, Retaining | 53-856823 | |
7 | FOLLOWER KIT, Cam | 850315A1 | |
8 | BALL | 30-44530 | |
9 | NOT SOLD SEPARATE, Slide | NSS | |
10 | SPRING | 24-850327 | |
11 | CLUTCH | 52-850048T | 52-850048 |
12 | PIN, Cross | 17-8M0100263 | 17-8M0084681, 17-8M0020941, 17-30632 |
13 | SPRING | 24-30893 | |
14 | PROPELLER SHAFT | 44-8M0140445 | |
15 | GEAR, Reverse (30 Teeth) | 43-850034T | 43-850034 |
16 | CARRIER ASSEMBLY, Bearing | 8M0168901 | |
17 | O-RING, (3.609 x .139) | 25-8M0214974 | |
18 | BEARING, Needle | 31-30956T | |
19 | SEAL, Oil (INNER) | 26-8M0205728 | |
20 | SEAL, Oil (OUTER) | 26-8M0205729 | |
21 | BEARING, Roller | 31-12578T | |
22 | THRUST WASHER | 12-12577 | |
23 | BEARING, Thrust | 31-12576 | |
24 | STUD, (M8 x 48) | 16-8M0034456 | 16-42917 2 |
25 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
26 | NUT, (M8) | 11-401378 | |
27 | SHIM SET | 15-44491A1 | |
28 | INSERT, Threaded | 8227731 | |
29 | NOT SOLD SEPARATE, Decal | NSS | |
30 | NOT SOLD SEPARATE, Decal-Prop Operation | NSS | |
31 | THRUST WASHER Comment: (SERVICE ITEMS) | 13191Q01 | |
32 | PROP NUT KIT, (.750-16) Comment: (SERVICE ITEMS) | 11-52707Q1 | |
33 | TAB WASHER Comment: (SERVICE ITEMS) | 14-816629Q | 14-816629, 14-31210, 14-816629B (SERVICE ITEMS) |
34 | SCREW, (M10 x 45) | 10-4000380 | |
35 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
- | SEAL KIT, Gear Housing | 26-43035A05 |
Gear Housing(Prop Shaft - 2.33:1 - S/N-0T625304 and up)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Prop Shaft - 2.33:1 - S/N-0T625304 and up):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete | 1667-9011G86 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1667-9011G59 | |
2 | BEARING SET, Cup And Cone | 31-30894A1 | |
3 | NOT SOLD SEPARATE, Cup | NSS | |
4 | GEAR KIT, Forward And Pinion 28 Teeth | 43-882813A3 | |
5 | BEARING, Needle | 31-30895T | |
6 | RING, Retaining | 53-856823 | |
7 | FOLLOWER KIT, Cam | 850315A1 | |
8 | BALL | 30-44530 | |
9 | NOT SOLD SEPARATE, Slide | NSS | |
10 | SPRING | 24-850327 | |
11 | CLUTCH | 52-850048T | 52-850048 |
12 | PIN, Cross | 17-8M0100263 | 17-8M0084681, 17-8M0020941, 17-30632 |
13 | SPRING | 24-30893 | |
14 | PROPELLER SHAFT | 44-8M0140445 | |
15 | GEAR, Reverse - 28 Teeth | 43-882814T | |
16 | CARRIER ASSEMBLY, Bearing | 8M0168901 | |
17 | O-RING, (3.609 x .139) | 25-8M0214974 | |
18 | BEARING, Needle | 31-30956T | |
19 | SEAL, Oil (INNER) | 26-8M0205728 | |
20 | SEAL, Oil (OUTER) | 26-8M0205729 | |
21 | BEARING, Roller | 31-12578T | |
22 | THRUST WASHER | 12-12577 | |
23 | BEARING, Thrust | 31-12576 | |
24 | STUD, (M8 x 48) | 16-8M0034456 | 16-42917 2 |
25 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
26 | NUT, (M8) | 11-401378 | |
27 | SHIM SET | 15-44491A1 | |
28 | INSERT, Threaded | 8227731 | |
29 | NOT SOLD SEPARATE, Decal | NSS | |
30 | NOT SOLD SEPARATE, Decal-Prop operation | NSS | |
31 | THRUST WASHER Comment: (SERVICE ITEMS) | 13191Q01 | |
32 | PROP NUT KIT, (.750-16) Comment: (SERVICE ITEMS) | 11-52707Q1 | |
33 | TAB WASHER Comment: (SERVICE ITEMS) | 14-816629Q | 14-816629, 14-31210, 14-816629B (SERVICE ITEMS) |
34 | SCREW, (M10 x 45) | 10-4000380 | |
35 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
- | SEAL KIT, Gear Housing | 26-43035A05 |
Gear Housing, Propeller Shaft - 2:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - 2:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete Comment: (SHORT) | 1682-821306T54 | 1682-821306T38 (SHORT) |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (LONG) | 1682-821306T17 | 1682-821306A17 (LONG) |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) | 1682-821306T12 | 1682-821306A12 (BASIC) |
39 | PIN, Dowel | 17-821327 | |
40 | GASKET | 27-823942 | |
41 | TUBE | 32-8M0026108 | 32-821828 |
42 | PLUG, Rubber Comment: SN# USA-0T979999/BEL-0P325499 and below & Below | 19-824928001 | 19-824928, 19-32297 SN# USA-0T979999/BEL-0P325499 and below & Below |
42 | PLUG, Rubber Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 19-824928001 | 19-824928, 19-32297 SN# USA-0T980000/BEL-0P325500 and up & Up |
43 | SCREEN | 821829 | |
44 | TRIM TAB | 822157T2 | |
45 | SCREW, (M8 x 20) | 10-82497020 | |
46 | WASHER | 12-72397 | |
47 | GEAR ASSEMBLY, Forward - 26 Teeth | 43-821315T1 | |
48 | BEARING ASSEMBLY, Roller | 31-8M0103470 | 31-99328A 1 |
49 | NOT SOLD SEPARATE, Cup | NSS | |
50 | BEARING, Roller | 31-41326 | |
51 | FOLLOWER, Cam | 821578 | |
52 | SPRING | 24-8261991 | |
53 | PIN | 17-8M0020999 | 17-85093 |
54 | CLUTCH | 52-821314T | 52-821314 |
55 | SPRING | 24-38114 | |
56 | PROPELLER SHAFT | 44-8M0140441 | |
57 | GEAR, Reverse - 26 Teeth | 43-821312T1 | |
58 | BEARING, Ball | 30-20839T | |
59 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
60 | O-RING | 25-815460 | |
61 | BEARING, Needle | 31-21700 | |
62 | SEAL, Oil | 26-8M0205511 | |
63 | SEAL, Oil | 26-8M0203757 | |
64 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
65 | SCREW, (M8 x 30) | 10-85594030 | |
66 | INSERT, Threaded | 8227731 | |
67 | NOT SOLD SEPARATE, Decal (2:1) | NSS | |
68 | THRUST HUB | 73345A1 | |
69 | PROP NUT KIT | 11-69578Q1 | |
70 | TAB WASHER | 14-8M0214942 | |
71 | SCREW, (M10 x 45) | 10-4000380 | |
72 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
73 | PLUG | 19-95925 | |
- | SEAL KIT, Gear Housing | 823547A03 | |
- | GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete Comment: (SHORT) | 1682-821306T54 | 1682-821306T38 (SHORT) |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (LONG) | 1682-821306T17 | 1682-821306A17 (LONG) |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) | 1682-821306T12 | 1682-821306A12 (BASIC) |
39 | PIN, Dowel | 17-821327 | |
40 | GASKET | 27-823942 | |
41 | TUBE | 32-8M0026108 | 32-821828 |
42 | PLUG, Rubber Comment: SN# USA-0T979999/BEL-0P325499 & Below | 19-824928001 | 19-824928, 19-32297 SN# USA-0T979999/BEL-0P325499 & Below |
42 | PLUG, Rubber Comment: SN# USA-0T980000/BEL-0P325500 & Up | 19-824928001 | 19-824928, 19-32297 SN# USA-0T980000/BEL-0P325500 & Up |
43 | SCREEN | 821829 | |
44 | TRIM TAB | 822157T2 | |
45 | SCREW, (M8 x 20) | 10-82497020 | |
46 | WASHER | 12-72397 | |
47 | GEAR ASSEMBLY, Forward - 26 Teeth (26 TEETH) | 43-821315T1 | |
48 | BEARING ASSEMBLY, Roller | 31-8M0103470 | 31-99328A 1 |
49 | NOT SOLD SEPARATE, Cup | NSS | |
50 | BEARING, Roller | 31-41326 | |
51 | FOLLOWER, Cam | 821578 | |
52 | SPRING | 24-8261991 | |
53 | PIN | 17-8M0020999 | 17-85093 |
54 | CLUTCH | 52-821314T | 52-821314 |
55 | SPRING | 24-38114 | |
56 | PROPELLER SHAFT | 44-8M0140441 | |
57 | GEAR, Reverse - 26 Teeth (26 TEETH) | 43-821312T1 | |
58 | BEARING, Ball | 30-20839T | |
59 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
60 | O-RING | 25-815460 | |
61 | BEARING, Needle | 31-21700 | |
62 | SEAL, Oil | 26-8M0205511 | |
63 | SEAL, Oil | 26-8M0203757 | |
64 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
65 | SCREW, (M8 x 30) | 10-85594030 | |
66 | INSERT, Threaded | 8227731 | |
67 | NOT SOLD SEPARATE, Decal 2:1 | NSS | |
68 | THRUST HUB | 73345A1 | |
69 | PROP NUT KIT | 11-69578Q1 | |
70 | TAB WASHER | 14-8M0214942 | |
71 | SCREW, (M10 x 45) | 10-4000380 | |
72 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
73 | PLUG | 19-95925 | |
- | SEAL KIT, Gear Housing | 823547A03 |
Ignition Coil, S/N-USA-0T979999/BEL-0P325499 and Below
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil, S/N-USA-0T979999/BEL-0P325499 and Below:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PLATE, Coil Mounting | 8798471 | |
2 | COIL ASSEMBLY, Ignition | 339-877807A2 | |
3 | CABLE ASSEMBLY, Hi Tension | 84-821945T68 | |
4 | SPACER | 23-309773 | |
5 | NUT, (M5) Stainless Steel | 11-401385 | |
6 | RELAY ASSEMBLY | 8M0207773 | |
7 | BRACKET | 828102 | |
8 | GROMMET | 25-818967 | |
9 | BUSHING | 23-8M0214955 | |
10 | SCREW, (M6 x 25 MM) | 10-82129125 | |
11 | BUSHING | 23-856954 | |
12 | GROMMET | 25-8M0190980 | |
13 | WASHER | 12-8M0214930 | |
14 | SCREW, (M6 x 30) | 10-82684430 | |
15 | SCREW, (M6 x 10) | 10-82129110 | |
16 | J CLIP | 54-8M0024808 | |
17 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
18 | CABLE ASSEMBLY | 84-858414A3 |
Ignition Coil, S/N-USA-0T980000/BEL-0P325500 and Up
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil, S/N-USA-0T980000/BEL-0P325500 and Up:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PLATE, Coil Mounting | 892858T | |
2 | COIL, Ignition | 300-8M0077471 | 300-879984T01, 339-879984A 1, 339-879984T00 |
3 | CABLE SET | 84-881908T | 84-821945T74, 84-821945T65 |
4 | SPACER | 23-8M0206979 | |
5 | SCREW, (M6 x 45) | 10-82129145 | |
6 | RELAY ASSEMBLY | 8M0207773 | |
7 | BRACKET | 828102 | |
8 | GROMMET | 25-818967 | |
9 | BUSHING | 23-8M0214955 | |
10 | SCREW, (M6 x 25 MM) | 10-82129125 | |
11 | BUSHING | 23-856954 | |
12 | GROMMET | 25-8M0190980 | |
13 | WASHER | 12-8M0214930 | |
14 | SCREW, (M6 x 30) | 10-82684430 | |
15 | SCREW, (M6 x 14) | 10-82129114 | |
16 | SPACER | 23-892863002 | |
17 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
18 | CABLE ASSEMBLY | 84-858414A3 | |
19 | SCREW, (M6 x 55) | 10-82129155 |
Intake
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M6 x 90) | 10-82615890 | |
2 | INTAKE, Air | 856126T | |
3 | O-RING | 25-856525 | |
4 | PLATE | 834783T | |
5 | ISOLATOR Comment: (40) | 834784T | |
5 | ISOLATOR Comment: (30) | 834784T1 | |
6 | PLUG | 19-827633 | |
7 | ATTENUATOR ASSEMBLY, Sound | 856127A2 | |
8 | BUSHING | 23-856954 | |
9 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
10 | TIE STRAP, (11.750 Inches) | 54-850181 | |
11 | SEAL Comment: SN# USA-0T979999/BEL-0P325499 and below & Below | 26-856128001 | 26-856128 SN# USA-0T979999/BEL-0P325499 and below & Below |
11 | SEAL Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 26-856128001 | 26-856128 SN# USA-0T980000/BEL-0P325500 and up & Up |
12 | O-RING | 25-8250572 | |
13 | O-RING | 25-8250572 | |
14 | PIN, Dowel | 17-23784 | |
15 | SCREW, (M6 x 25 MM) | 10-8248326 | |
16 | BREATHER HOSE | 32-8M0182223 | |
17 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
- | GASKET SET, Engine | 27-825231A02 |
Intake Manifold
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake Manifold:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | MANIFOLD, Intake | 8M0029463 | 878139T01, 878139T |
2 | GASKET SET Comment: (Contains 4 Gaskets) | 27-879866 | |
3 | SCREW | 10-881059 | |
4 | BRACKET | 877834 | |
5 | NUT, (M6) Stainless Steel | 11-401366 | |
6 | SOLENOID VALVE | 877805T | |
7 | TFI SYSTEM | 879886T | |
8 | INJECTOR Comment: SN# USA-0T979999/BEL-0P325499 & Below | 892123002 | 892123001, 892123, 877826 SN# USA-0T979999/BEL-0P325499 & Below |
8 | INJECTOR Comment: SN# USA-0T980000/BEL-0P325500 & Up | 892123002 | 892123001, 892123, 877826 SN# USA-0T980000/BEL-0P325500 & Up |
- | O-RING KIT, Injector Comment: (UPPER) | 25-883597 | |
- | O-RING KIT, Injector Comment: (LOWER) | 25-883598 | |
9 | SCREW | 10-881059 | |
10 | SCREW | 10-881059 | |
11 | CLIP | 54-883460 | |
12 | HOSE | 32-877831A1 | |
13 | THROTTLE BODY | 877831A03 | 877831T 1 |
14 | GASKET | 27-879867 | |
15 | SCREW | 10-881059 | |
16 | SENSOR, Position | 8M0125617 | |
17 | SCREW | 10-881060 | |
18 | SENSOR, MAP | 854445 | |
19 | SENSOR ASSEMBLY Comment: (BRASS HOUSING) | 8M0148668 | |
19 | SENSOR ASSEMBLY, Temperature Comment: (PLASTIC) | 8M0214984 | |
20 | O-RING, (.351 x .072) Comment: (Use with Brass Housing) | 25-896699 | 25-888814 (Use with Brass Housing) |
20 | O-RING, (.301 x .070) Comment: (Use with Plastic Housing) | 25-627021 | |
21 | ATTENUATOR, Sound | 893521 | 881063T |
22 | SCREW, (M6 x 25 MM) | 10-8248326 | |
23 | BREATHER HOSE | 32-8M0012378 | 32-880754A 2 |
24 | RESTRICTOR Comment: (30) | 8M0047979 | |
25 | SCREW, (M6 x 30) | 10-82684430 | |
26 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
27 | SCREW, (#10-16 x .625) | 10-8214281 | |
28 | RETAINER | 8M0007495 | 883832 |
- | GASKET SET | 27-859352A02 |
Intake/Exhaust Valves
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake/Exhaust Valves:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | VALVE, Exhaust | 8M0065029 | 832991T 3 |
2 | VALVE, Intake | 832990T3 | |
3 | SEAL | 26-858271 | |
4 | SPRING, Valve - Outer | 24-893552 | 24-858268 |
5 | RETAINER | 822650 | |
6 | KEY | 28-893554 | 28-822651 |
7 | ROCKER ARM | 898821A01 | |
8 | SCREW | 10-825046 | |
9 | NUT | 11-826150 | 11-858274 |
10 | SHAFT, Rocker | 834780T1 | |
11 | NOT SOLD SEPARATE, Plug | NSS | |
12 | BRACKET | 893560 | 859577 |
13 | SPRING | 24-893562 | 24-825052 1 |
14 | BRACKET | 893561 | 858275 |
15 | SPRING | 24-854713 | |
16 | GASKET | 27-893645 | 27-859576 |
17 | PIN | 17-859575 | 17-893584 |
18 | SCREW, (M8 x 23) | 10-875218 | |
19 | SPRING, Overload Comment: SN# USA-USA-0T800999/BEL-0P267999 and below & Below | 24-893563 | 24-889775, 24-881858 SN# USA-USA-0T800999/BEL-0P267999 and below & Below |
19 | SPRING, Overload Comment: SN# USA-0T801000/BEL-0P268000 and up & Up | 24-893563 | 24-889775, 24-881858 SN# USA-0T801000/BEL-0P268000 and up & Up |
- | GASKET SET, Engine | 27-825231A02 | |
- | CYLINDER HEAD ASSEMBLY Comment: (ELECTRIC) | 8M0205506 | |
- | CYLINDER HEAD ASSEMBLY Comment: (MANUAL) | 893504T02 | 877568T 9 (MANUAL) |
1 | VALVE, Exhaust | 8M0065029 | 832991T 3 |
2 | VALVE, Intake | 832990T3 | |
3 | SEAL, Valve Stem | 26-858271 | |
4 | SPRING, Valve - Outer | 24-893552 | 24-858268 |
5 | RETAINER | 822650 | |
6 | KEY | 28-893554 | 28-822651 |
7 | ROCKER ARM | 898821A01 | |
8 | SCREW | 10-825046 | |
9 | NUT | 11-826150 | 11-858274 |
10 | SHAFT, Rocker | 834780T1 | |
11 | NOT SOLD SEPARATE, Plug | NSS | |
12 | BRACKET | 893560 | 859577 |
13 | SPRING | 24-893562 | 24-825052 1 |
14 | BRACKET | 893561 | 858275 |
15 | SPRING | 24-854713 | |
16 | GASKET | 27-893645 | 27-859576 |
17 | PIN, Cam Thrust | 17-859575 | 17-893584 |
18 | SCREW, (M8 x 23) | 10-875218 | |
19 | SPRING, Overload | 24-893563 | 24-889775, 24-881858 |
- | CYLINDER HEAD ASSEMBLY | 8M0205506 | |
- | GASKET SET | 27-859352A02 |
Linkage
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | LEVER ASSEMBLY, Throttle | 822682A4 | |
5 | RETAINER Comment: (NON HANDLE) | 883160 | |
6 | SCREW, (M6 x 40) | 10-8248329 | |
7 | CAP | 42942 | |
8 | ARM ASSEMBLY, Throttle | 883006A1 | |
9 | CAM, Throttle | 879865 | |
10 | BUSHING | 23-883005 | |
11 | SCREW, (#10-16 x .625) | 10-8214281 | |
12 | BUSHING | 23-8M0215006 | |
13 | BRACKET Comment: (NON HANDLE) | 827706A4 | |
14 | LATCH Comment: (NON HANDLE) | 98889 | |
15 | SCREW, (M6 x 16) Comment: (NON HANDLE) | 10-8248324 | |
16 | SLEEVE Comment: (NON HANDLE) | 23-15885 | |
17 | SHIFT ROD Comment: (NON HANDLE) | 882820 | 826271 (NON HANDLE) |
18 | RETAINER Comment: (NON HANDLE) | 822459 | |
19 | LEVER, Shift Comment: (NON HANDLE) | 8259571 | |
20 | BUSHING | 23-825078 | |
21 | LINK ASSEMBLY, Throttle | 893780A01 | 881062A 1 |
22 | SOCKET | 8M0084742 | |
23 | SHIFT SHAFT ASSEMBLY, Horizontal | 826588A4 | |
24 | RETAINER | 8277071 | |
25 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
26 | COTTER PIN | 18-210711 | |
27 | SPRING, Detent | 24-826077 | |
28 | SPRING, Backing | 24-824993 | |
29 | SPRING, Plate | 824994 | |
30 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
31 | SWITCH Comment: (ELECTRIC HANDLE MODELS) | 87-8M0052927 | 87-813960A 3 (ELECTRIC HANDLE MODELS) |
32 | SCREW, (M3 x 20) Comment: (ELECTRIC HANDLE MODELS) | 10-88075020 | |
33 | PLATE, Switch Comment: (ELECTRIC HANDLE MODELS) | 824923 |
Linkage(Electric Bigfoot)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Electric Bigfoot):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | CAP | 42942 | |
5 | LEVER ASSEMBLY, Throttle | 822682A4 | |
6 | RETAINER | 883160 | |
7 | BUSHING | 23-825078 | |
8 | RETAINER | 822459 | |
9 | LEVER, Shift | 8259571 | |
10 | BRACKET Comment: SN# 0T549732 and below & Below | 827706A4 | |
10 | BRACKET Comment: SN# 0T549733 and up & Up | 827706A4 | |
11 | LATCH | 98889 | |
12 | NOT SOLD SEPARATE, Guide-Shift Rod Comment: SN# 0T549733 and up & Up | NSS | |
12 | GUIDE, Shift Rod Comment: SN# 0T549732 and below & Below | 8501631 | |
13 | SLEEVE | 23-15885 | |
14 | SHIFT ROD | 893777 | 850162 |
15 | SCREW, (M6 x 16) | 10-8248324 | |
16 | SHIFT LINK | 893769A01 | 850255A 1 |
17 | BUSHING | 23-48475 | |
18 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
19 | NUT, (M6) Stainless Steel | 11-401386 | |
20 | COTTER PIN | 18-210711 | |
21 | LEVER ASSEMBLY, Shift Shaft | 850166T2 | |
22 | BUSHING | 23-850165 | |
23 | CAM, Throttle | 8535853 | |
24 | SPACER | 23-309772 | |
25 | WASHER | 12-4002314 | |
26 | SCREW, (M5 x 16) | 10-40056107 |
Linkage(Manual Bigfoot)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Manual Bigfoot):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | CAP | 42942 | |
5 | LEVER ASSEMBLY, Throttle | 822682A4 | |
6 | SCREW, (M6 x 25 MM) | 10-8248326 | |
7 | SHIFT GUIDE | 858245 | |
8 | SCREW, (M5 x 12) | 10-82239312 | |
9 | SHIFT SLIDE | 858246 | |
10 | DETENT/SPRING KIT | 12016A2 | |
11 | NOT SOLD SEPARATE, Spring | NSS | |
12 | SHIFT ROD | 858247 | |
13 | COTTER PIN | 18-210711 | |
14 | NUT, (M6) Stainless Steel | 11-401386 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SHIFT LINK | 858248 | |
17 | BUSHING | 23-48475 | |
18 | LEVER ASSEMBLY, Shift Shaft | 850166T2 | |
19 | BUSHING | 23-850165 | |
20 | CAM, Throttle | 8535853 | |
21 | SPACER | 23-309772 | |
22 | WASHER | 12-4002314 | |
23 | SCREW, (M5 x 16) | 10-40056107 |
Linkage(Non Bigfoot)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Non Bigfoot):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) Comment: (30 HP) | 10-8147763 | |
3 | NUT, (M6) Comment: (30 HP) | 11-401196 | |
4 | BUSHING Comment: (30 HP) | 23-823807 | 23-42806 (30 HP) |
5 | SCREW, (M6 x 60) Comment: (40 HP) | 10-8147763 | |
6 | NUT, (M6) Comment: (40 HP) | 11-401196 | |
7 | CAP Comment: (40 HP) | 42942 | |
8 | LEVER ASSEMBLY, Throttle | 822682A4 | |
9 | RETAINER | 883160 | |
10 | BUSHING | 23-825078 | |
11 | RETAINER Comment: (NON HANDLE) | 822459 | |
12 | LEVER, Shift Comment: (NON HANDLE) | 8259571 | |
13 | BRACKET Comment: (NON HANDLE) | 827706A4 | |
14 | LATCH Comment: (NON HANDLE) | 98889 | |
15 | SCREW, (M6 x 16) Comment: (NON HANDLE) | 10-8248324 | |
16 | SLEEVE Comment: (NON HANDLE) | 23-15885 | |
17 | SHIFT ROD Comment: (NON HANDLE) | 882820 | 826271 (NON HANDLE) |
18 | CAM, Throttle | 8535853 | |
19 | SPACER | 23-309772 | |
20 | WASHER | 12-4002314 | |
21 | SCREW, (M5 x 16) | 10-40056107 | |
22 | SHIFT SHAFT ASSEMBLY, Horizontal | 826588A4 | |
23 | RETAINER | 8277071 | |
24 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
25 | COTTER PIN | 18-210711 | |
26 | SPRING, Detent | 24-826077 | |
27 | SPRING, Backing | 24-824993 | |
28 | SPRING, Plate | 824994 | |
29 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
30 | SWITCH Comment: (ELECTRIC HANDLE MODELS) | 87-8M0052927 | 87-813960A 3 (ELECTRIC HANDLE MODELS) |
31 | SCREW, (M3 x 20) Comment: (ELECTRIC HANDLE MODELS) | 10-88075020 | |
32 | PLATE Comment: (ELECTRIC HANDLE MODELS) | 824923 |
Manual Starter
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Manual Starter:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | STARTER ASSEMBLY, Recoil Comment: SN# USA-0T901306/BEL-0P294183 & Below | 835253A13 | 835253T 6 SN# USA-0T901306/BEL-0P294183 & Below |
- | STARTER ASSEMBLY, Recoil Comment: SN# USA-0T901307/BEL-0P294184 & Up | 835253A13 | 835253T 6 SN# USA-0T901307/BEL-0P294184 & Up |
1 | HOUSING ASSEMBLY, Recoil Comment: SN# USA-0T901306/BEL-0P294183 & Below | 835253A12 | 835253A 8 SN# USA-0T901306/BEL-0P294183 & Below |
1 | HOUSING ASSEMBLY, Recoil Comment: SN# USA-0T901307/BEL-0P294184 & Up | 835253A12 | 835253A 8 SN# USA-0T901307/BEL-0P294184 & Up |
2 | CAM | 8167122 | |
3 | SPRING | 24-8267911 | |
4 | SEAL | 8M0026455 | 835255 2 |
5 | ROLLER | 835256T | 835256 |
6 | BUSHING | 23-852987T | 23-852987 |
7 | WASHER | 826414T | 12-826414 |
8 | SCREW, (M6 x 30) | 10-82684430 | |
9 | LOCKWASHER | 13-826229 | |
10 | SPRING | 24-86857T01 | |
11 | SHEAVE ASSEMBLY, Starter | 50-854317T5 | |
12 | CAM | 868501 | |
13 | SPRING | 24-86851T02 | |
14 | RING, Retaining | 53-86849T01 | |
15 | SPRING | 24-868523 | |
16 | CAM | 86853T01 | |
17 | SCREW, (.250-20 x .625) | 10-826253 | 10-97516, 10-818838 |
18 | ROPE | 50-12066Q10 | |
19 | LEVER, Interlock | 856073 | 852449 |
20 | RETAINER | 856072T | 856072 |
21 | SPRING | 24-856138T03 | 24-856138 3 |
22 | BUSHING | 854779T | 854779 |
23 | SCREW, (#10-16 x 1.00) | 10-8182491 | |
24 | HANDLE ASSEMBLY | 85174A1 | |
25 | NOT SOLD SEPARATE, Retainer | NSS | |
26 | SCREW, (M6 x 25 MM) | 10-8248326 | |
27 | CABLE, Interlock Comment: SN# USA-0T901306/BEL-0P294183 & Below | 856754 | 816748 6 SN# USA-0T901306/BEL-0P294183 & Below |
27 | CABLE, Interlock Comment: SN# USA-0T901307/BEL-0P294184 & Up | 856754003 | |
28 | SCREW, (#10-16 x .625) Comment: SN# USA-0T901306/BEL-0P294183 & Below | 10-8214281 | |
28 | SCREW, (M5 x 16) Stainless Steel Comment: SN# USA-0T901307/BEL-0P294184 & Up | 10-40011107 | |
29 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
30 | COTTER PIN | 18-26811 | |
31 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
32 | DECAL, EPA Label Information Comment: (2002) | 37-804654A02 | |
32 | DECAL, EPA Label Information Comment: (2003) | 37-804654A03 | |
32 | DECAL, EPA Label Information Comment: (2004) | 37-804654A04 | |
32 | DECAL, EPA Label Information Comment: (2005) | 37-804654A05 |
Manual Tilt
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Manual Tilt:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | MANUAL TRIM ASSEMBLY | 8M0118570 | |
1 | SHOCK ROD ASSEMBLY | 8M0118572 | |
2 | PISTON ASSEMBLY, Trim Memory | 893903A01 | |
3 | O-RING KIT, Cylinder | 25-893917A01 | 25-809872A 1 |
4 | NOT SOLD SEPARATE, O Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893918A01 | 811224A 1 |
6 | SCREW AND SEAL KIT | 893919A01 | 813433A 2 |
7 | ACCUMULATOR ASSEMBLY | 893920A01 | 813454A 2 |
8 | VALVE BODY ASSEMBLY | 893921A01 | 813455T 4 |
9 | CAM KIT | 893923A01 | 813457A 3 |
10 | VALVE KIT, Velocity | 893924A01 | 809881A 1 |
11 | REPAIR KIT | 893925A01 | 809882A 1 |
12 | CABLE ASSEMBLY, Ground | 8M0207768 | |
- | O-RING KIT | 25-893922A01 | 25-809880A 2 |
13 | PIN | 17-19607 | |
14 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
- | MANUAL TRIM ASSEMBLY | 8M0118570 | |
1 | SHOCK ROD ASSEMBLY | 8M0118572 | |
2 | PISTON ASSEMBLY, Trim Memory | 893903A01 | |
3 | O-RING KIT, Cylinder | 25-893917A01 | 25-809872A 1 |
4 | NOT SOLD SEPARATE, O Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893918A01 | 811224A 1 |
6 | SCREW AND SEAL KIT | 893919A01 | 813433A 2 |
7 | ACCUMULATOR ASSEMBLY | 893920A01 | 813454A 2 |
8 | VALVE BODY ASSEMBLY | 893921A01 | 813455T 4 |
9 | CAM KIT | 893923A01 | 813457A 3 |
10 | VALVE KIT, Velocity | 893924A01 | 809881A 1 |
11 | REPAIR KIT | 893925A01 | 809882A 1 |
12 | CABLE ASSEMBLY, Ground | 8M0207768 | |
- | O-RING KIT | 25-893922A01 | 25-809880A 2 |
13 | PIN | 17-19607 | |
14 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
Power Trim
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Power Trim:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP ASSEMBLY, Power Trim Comment: (NON-BIGFOOT) | 8M0055006 | 893518T01, 830150T10, 830150T 6 (NON-BIGFOOT) |
- | PUMP ASSEMBLY, Power Trim Comment: (BIGFOOT) | 8M0055011 | 893517T01, 855654T09, 855654T08, 855654T 4 (BIGFOOT) |
1 | SHOCK ROD KIT | 893943A01 | 855833A 1 |
2 | PISTON ASSEMBLY, Memory | 8M0171822 | |
3 | O-RING KIT, Rebuild | 25-8M0171819 | |
4 | NOT SOLD SEPARATE, O Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893904T01 | 811228A 1 |
6 | VALVE KIT, Trim Limit Comment: (NON-BIGFOOT) | 893905A02 | 809873A 1 (NON-BIGFOOT) |
6 | VALVE KIT, Trim Limit Comment: (BIGFOOT) | 893944A01 | 809873A 2 (BIGFOOT) |
7 | PUMP ASSEMBLY | 893906A02 | 809874A 1 |
8 | MOTOR KIT | 893907A02 | 809885A 2 |
9 | PLUG | 22-8134351 | |
10 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
11 | MANIFOLD KIT | 893909A02 | 809875A 1 |
12 | SCREW KIT (MOTOR) | 10-809876A1 | |
13 | DRIVESHAFT/SEAL KIT | 809877A1 | |
14 | FILTER KIT | 35-893912A02 | 809878A 1 |
15 | POPPET KIT | 893913A02 | 809879A 1 |
16 | CABLE ASSEMBLY | 88238A18 | |
- | O-RING KIT (COMPLETE TRIM) | 25-893914A02 | 25-809880A 1 |
17 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
18 | PIN | 17-19607 | |
19 | PIN | 17-822869001 | 17-822869 |
- | HARNESS ASSEMBLY, Trim | 84-826802T21 | |
20 | HARNESS ASSEMBLY, Trim | 84-826802T19 | |
21 | RELAY ASSEMBLY | 8M0207773 | |
22 | BRACKET | 828102 | |
23 | GROMMET | 25-818967 | |
24 | BUSHING | 23-8M0214955 | |
25 | NOT SOLD SEPARATE, Decal-Trim Relay | NSS | |
26 | SCREW, (M6 x 25 MM) | 10-82129125 | |
- | PUMP ASSEMBLY, Power Trim | 8M0055006 | 893518T01, 830150T10, 830150T 6 |
1 | SHOCK ROD KIT | 893943A01 | 855833A 1 |
2 | PISTON ASSEMBLY, Memory | 8M0171822 | |
3 | O-RING KIT, Rebuild | 25-8M0171819 | |
4 | NOT SOLD SEPARATE, O Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893904T01 | 811228A 1 |
6 | VALVE KIT, Trim Limit | 893905A02 | 809873A 1 |
7 | PUMP ASSEMBLY | 893906A02 | 809874A 1 |
8 | MOTOR KIT | 893907A02 | 809885A 2 |
9 | PLUG | 22-8134351 | |
10 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
11 | MANIFOLD KIT | 893909A02 | 809875A 1 |
12 | SCREW KIT (MOTOR) | 10-809876A1 | |
13 | DRIVESHAFT/SEAL KIT | 809877A1 | |
14 | FILTER KIT | 35-893912A02 | 809878A 1 |
15 | POPPET KIT | 893913A02 | 809879A 1 |
16 | CABLE ASSEMBLY | 88238A18 | |
- | O-RING KIT (COMPLETE TRIM) | 25-893914A02 | 25-809880A 1 |
17 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
18 | PIN | 17-19607 | |
19 | PIN Comment: SN# USA-0T979999/BEL-0P325499 & Below | 17-822869001 | 17-822869 SN# USA-0T979999/BEL-0P325499 & Below |
19 | PIN Comment: SN# USA-0T980000/BEL-0P325500 & Up | 17-822869001 | 17-822869 SN# USA-0T980000/BEL-0P325500 & Up |
20 | HARNESS ASSEMBLY, Trim | 84-826802T16 | |
21 | RELAY ASSEMBLY | 8M0207773 | |
22 | BRACKET | 828102 | |
23 | GROMMET | 25-818967 | |
24 | BUSHING | 23-8M0214955 | |
25 | NOT SOLD SEPARATE, Decal-Trim Relay | NSS | |
26 | SCREW, (M6 x 25 MM) (M6 X 25) | 10-82129125 |
Powerhead Gasket Set Components
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Powerhead Gasket Set Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET, Engine | 27-825231A02 | |
0 | O-RING, Air Intake | 25-856525 | |
0 | O-RING, Isolator | 25-8250572 | |
0 | SEAL, Valve Stem | 26-858271 | |
0 | GASKET, Cylinder Block Comment: SN# USA-0T979999/BEL-0P325499 & Below | 27-8M0213112 | |
0 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up | 27-8M0163129 | |
0 | GASKET, Exhaust Cover Comment: SN# USA-0T979999/BEL-0P325499 & Below | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T979999/BEL-0P325499 & Below |
0 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T980000/BEL-0P325500 & Up |
0 | GASKET, Thermostat Cover | 27-8M0177107 | |
0 | O-RING, Cylinder Head | 25-8M0162934 | |
0 | O-RING, (.921 x .139), Cylinder Head Cover Plug | 25-8M0204673 | |
0 | GASKET, Cylinder Head | 27-8M0118180 | |
0 | O-RING, Oil Pump | 25-857096 | |
0 | O-RING, Oil Pump | 25-857094 | |
0 | O-RING, Oil Pump | 25-857093 | |
0 | SEAL, Crankshaft-Top | 8M0151047 | |
0 | SEAL, Crankshaft-Bottom | 8M0151048 | |
- | GASKET SET | 27-859352A02 | |
0 | GASKET SET, Intake Manifold Comment: (Contains 4 Gaskets) | 27-879866 | |
0 | SEAL, Valve Stem | 26-858271 | |
0 | GASKET, Vapor Separator Bowl | 27-883213 | |
0 | GASKET, Cylinder Block | 27-8M0163129 | |
0 | GASKET, Exhaust Cover | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 |
0 | GASKET, Thermostat Cover | 27-8M0177107 | |
0 | O-RING, (.301 x .070), Temperature Sensor Comment: (Plastic Housing) | 25-627021 | |
0 | O-RING, Cylinder Head | 25-8M0162934 | |
0 | GASKET, Cylinder Head | 27-8M0118180 | |
0 | O-RING, (.921 x .139), Oil Plug | 25-8M0204673 | |
0 | O-RING, Oil Pump | 25-857096 | |
0 | O-RING, Oil Pump | 25-857094 | |
0 | O-RING, Oil Pump | 25-857093 | |
0 | SEAL, Crankshaft-Top | 8M0151047 | |
0 | SEAL, Crankshaft-Bottom | 8M0151048 | |
0 | GASKET, Adaptor Plate | 27-8M0213113 | |
0 | O-RING, Oil Pick-UP Plate | 25-845746 |
Service/Support Material
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Service/Support Material:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
0 | PARTS MANUAL, 30/40 Carb 4-Stroke (3 Cylinder) | 90-80394102 | |
0 | OWNERS MANUAL Comment: 2002 | 90-10212020 | |
0 | OWNERS MANUAL Comment: 2003 | 90-10212030 | |
0 | OWNERS MANUAL Comment: 2004 | 90-10212040 | |
0 | OWNERS MANUAL Comment: 2005 | 90-10212050 | |
0 | OWNERS MANUAL Comment: (TRACKER)(2002) | 90-10214020 | |
0 | SERVICE MANUAL | 90-857046R1 | |
0 | DECAL SET Comment: (BLACK 30)(2002-2004) | 37-803640A00 | 37-803640A99 (BLACK 30)(2002-2004) |
0 | DECAL SET Comment: (BLACK 30)(2005) | 37-803640A05 | |
0 | DECAL SET Comment: (BLACK 40)(2002-2004) | 37-803641A00 | 37-803641A99 (BLACK 40)(2002-2004) |
0 | DECAL SET Comment: (BLACK 40)(2005) | 37-803641A05 | |
0 | DECAL SET Comment: (BLACK 40 BIGFOOT) | 37-803644A00 | 37-803644A99 (BLACK 40 BIGFOOT) |
0 | DECAL SET Comment: (GRAY 30)(2002) | 37-803642A03 | 37-803642A01, 37-803642A99 (GRAY 30)(2002) |
0 | DECAL SET Comment: (GRAY 30)(2003 AND ABOVE) | 37-803642A03 | 37-803642A01, 37-803642A99 (GRAY 30)(2003 AND ABOVE) |
0 | DECAL SET Comment: (GRAY 40)(2002) | 37-803643A03 | 37-803643A01, 37-803643A99 (GRAY 40)(2002) |
0 | DECAL SET Comment: (GRAY 40)(2003 AND ABOVE) | 37-803643A03 | 37-803643A01, 37-803643A99 (GRAY 40)(2003 AND ABOVE) |
0 | DECAL SET Comment: (GRAY 40 BIGFOOT)(2002) | 37-803645A01 | 37-803645A99 (GRAY 40 BIGFOOT)(2002) |
0 | DECAL SET Comment: (TRACKER 30) | 37-803946A99 | |
0 | DECAL SET Comment: (TRACKER 40) | 37-803947A99 | |
0 | DECAL, California Ultra Low Emissions | 37-88343312 | |
0 | DECAL, EPA Label Information Comment: (2002) | 37-804654A02 | |
0 | DECAL, EPA Label Information Comment: (2003) | 37-804654A03 | |
0 | DECAL, EPA Label Information Comment: (2004) | 37-804654A04 | |
0 | DECAL, EPA Label Information Comment: (2005) | 37-804654A05 | |
0 | PARTS MANUAL, 30/40 EFI 4-Stroke (3 Cylinder) | 90-88394302 | |
0 | OWNERS MANUAL Comment: 2002 | 90-10212020 | |
0 | OWNERS MANUAL Comment: 2003 | 90-10212030 | |
0 | OWNERS MANUAL Comment: 2004 | 90-10212040 | |
0 | OWNERS MANUAL Comment: 2005 | 90-10212050 | |
0 | SERVICE MANUAL | 90-883064R02 | 90-883064R01, 90-883064 |
0 | TOOL KIT | 91-8M0162977 | |
0 | DECAL SET Comment: (MERC 30)(2002 thru 2004) | 37-883530A02 | |
0 | DECAL SET Comment: (MERC 30)(2005) | 37-883530A05 | |
0 | DECAL SET Comment: (MERC 40)(TRACKER 40)(2002 thru 2004) | 37-883524A02 | |
0 | DECAL SET Comment: (MERC 40)(TRACKER 40)(2005) | 37-883524A05 | |
0 | DECAL SET Comment: (MARINER 30)(2002) | 37-883531A03 | 37-883531A02 (MARINER 30)(2002) |
0 | DECAL SET Comment: (MARINER 30)(2003 and Up) | 37-883531A03 | 37-883531A02 (MARINER 30)(2003 and Up) |
0 | DECAL SET Comment: (MARINER 40)(2002) | 37-883532A03 | 37-883532A02 (MARINER 40)(2002) |
0 | DECAL SET Comment: (MARINER 40)(2003 and Up) | 37-883532A03 | 37-883532A02 (MARINER 40)(2003 and Up) |
0 | DECAL, Bodensee | 37-884387 | |
0 | DECAL, EPA Label Information Comment: (2002) | 37-883927A02 | |
0 | DECAL, EPA Label Information Comment: (2003) | 37-883927A03 | |
0 | DECAL, EPA Label Information Comment: (2004) | 37-883927A04 | |
0 | DECAL, EPA Label Information Comment: (2005) | 37-883927A05 |
Starter Motor
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Starter Motor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | STARTER MOTOR ASSEMBLY Comment: SN# USA-0T800999/BEL-0P267999 and below & Below | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T800999/BEL-0P267999 and below & Below |
1 | STARTER MOTOR ASSEMBLY Comment: SN# USA-0T801000/BEL-0P268000 and up & Up | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T801000/BEL-0P268000 and up & Up |
2 | THRU BOLT | 10-965661 | |
3 | DRIVE KIT Comment: SN# USA-0T800999/BEL-0P267999 and below & Below | 891752 | 90643 4 SN# USA-0T800999/BEL-0P267999 and below & Below |
3 | DRIVE KIT Comment: SN# USA-0T801000/BEL-0P268000 and up & Up | 891752 | 90643 4 SN# USA-0T801000/BEL-0P268000 and up & Up |
4 | ARMATURE Comment: SN# USA-0T800999/BEL-0P267999 and below & Below | 8236384 | |
4 | ARMATURE Comment: SN# USA-0T801000/BEL-0P268000 and up & Up | 891753001 | |
5 | PINION Comment: SN# USA-0T800999/BEL-0P267999 and below & Below | 68575T2 | |
5 | PINION Comment: SN# USA-0T801000/BEL-0P268000 and up & Up | 68575T2 | |
6 | DRIVE CAP | 8236392 | |
7 | CAP, Commutator | 8119011 | |
8 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
9 | HOLDER | 898265014 | 61787 |
10 | SCREW | F15158 | |
11 | DECAL, Warning, High Voltage | 37-8272822 | |
1 | STARTER MOTOR ASSEMBLY Comment: SN# USA-0T800999/BEL-0P267999 & Below | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T800999/BEL-0P267999 & Below |
1 | STARTER MOTOR ASSEMBLY Comment: SN# USA-0T801000/BEL-0P268000 & Up | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T801000/BEL-0P268000 & Up |
2 | THRU BOLT | 10-965661 | |
3 | DRIVE KIT Comment: SN# USA-0T800999/BEL-0P267999 & Below | 891752 | 90643 4 SN# USA-0T800999/BEL-0P267999 & Below |
3 | DRIVE KIT Comment: SN# USA-0T801000/BEL-0P268000 & Up | 891752 | 90643 4 SN# USA-0T801000/BEL-0P268000 & Up |
4 | ARMATURE Comment: SN# USA-0T800999/BEL-0P267999 & Below | 8236384 | |
4 | ARMATURE Comment: SN# USA-0T801000/BEL-0P268000 & Up | 891753001 | |
5 | PINION Comment: SN# USA-0T800999/BEL-0P267999 & Below | 68575T2 | |
5 | PINION Comment: SN# USA-0T801000/BEL-0P268000 & Up | 68575T2 | |
6 | DRIVE CAP | 8236392 | |
7 | CAP, Commutator | 8119011 | |
8 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
9 | HOLDER | 898265014 | 61787 |
10 | SCREW | F15158 | |
11 | DECAL, Warning, High Voltage | 37-8272822 |
Steering Arm
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Steering Arm:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
2 | STRAP | 893773002 | 827923 2, 893773001, 827923 1 |
3 | MOUNT | 8M0224385 | |
4 | WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel Comment: (BIGFOOT) | 12-4002321 | |
5 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
6 | BUMPER | 8M0156878 | |
7 | BUMPER Comment: (BIGFOOT) | 8M0156878 | |
8 | RING, Retaining | 53-89531 | |
9 | ARM, Steering | 8M0118183 | |
10 | BRACKET Comment: (ELECTRIC) | 8M0184092 | |
11 | TAB WASHER Comment: (ELECTRIC) | 14-8M0009820 | 14-816669F 1 (ELECTRIC) |
12 | SCREW, (M10 x 30) Comment: (ELECTRIC) | 10-4000377 | |
13 | BOLT, (M12 x 154) | 10-898835001 | 10-42973 |
14 | SPACER Comment: (SHORT) | 23-8279973 | |
14 | SPACER Comment: (LONG) | 23-8279971 | |
15 | SWIVEL TUBE Comment: (SHORT) | 8M0219910 | |
15 | SWIVEL TUBE Comment: (LONG) | 893590T01 | 826233T 4 (LONG) |
16 | CABLE ASSEMBLY | 84-88238T01 | |
17 | CABLE ASSEMBLY, Ground | 8M0207768 | |
18 | SCREW, (M10 x 105) Hex Flange - Stainless Steel | 10-823567105 | 10-817430105 |
19 | BRACKET | 893703 | 828985 |
20 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
21 | NUT, (M10) | 11-40140 | |
22 | NUT, (.375-24) Stainless Steel Comment: (HANDLE) | 11-8M0204726 | |
23 | LEVER Comment: (HANDLE) | 823792 | |
24 | WASHER Comment: (HANDLE) | 12-29330 | |
25 | ROD (THREADED) Comment: (HANDLE) | 821961 | |
26 | PLATE/DISC ASSEMBLY Comment: (HANDLE) | 8M0006845 | 821957A 2 (HANDLE) |
27 | NOT SOLD SEPARATE, Disc Comment: (HANDLE) | NSS | |
28 | PLATE Comment: (HANDLE) | 8M0007471 | 823791 (HANDLE) |
29 | DISC Comment: (HANDLE) | 8165621 | |
30 | SHOULDER SCREW, Hex Comment: (HANDLE) | 10-768042 | |
1 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
2 | STRAP | 893773002 | 827923 2, 893773001, 827923 1 |
3 | MOUNT | 8M0224385 | |
4 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
5 | BUMPER | 8M0156878 | |
6 | RING, Retaining | 53-89531 | |
7 | ARM, Steering | 8M0118183 | |
8 | BOLT, (M12 x 154) | 10-898835001 | 10-42973 |
9 | SPACER Comment: (SHORT) | 23-8279973 | |
9 | SPACER Comment: (LONG) | 23-8279971 | |
10 | SWIVEL TUBE Comment: (SHORT) | 8M0219910 | |
10 | SWIVEL TUBE Comment: (LONG) | 893590T01 | 826233T 4 (LONG) |
11 | CABLE ASSEMBLY | 84-88238T01 | |
12 | CABLE ASSEMBLY, Ground | 8M0207768 | |
13 | SCREW, (M10 x 105) Hex Flange - Stainless Steel | 10-823567105 | 10-817430105 |
14 | BRACKET | 893703 | 828985 |
15 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
16 | NUT, (M10) | 11-40140 | |
17 | NUT, (.375-24) Stainless Steel Comment: (HANDLE) | 11-8M0204726 | |
18 | LEVER Comment: (HANDLE) | 823792 | |
19 | WASHER Comment: (HANDLE) | 12-29330 | |
20 | ROD (THREADED) Comment: (HANDLE) | 821961 | |
21 | PLATE/DISC ASSEMBLY Comment: (HANDLE) | 8M0006845 | 821957A 2 (HANDLE) |
22 | NOT SOLD SEPARATE, Disc | NSS | |
23 | PLATE Comment: (HANDLE) | 8M0007471 | 823791 (HANDLE) |
24 | DISC Comment: (HANDLE) | 8165621 | |
25 | SHOULDER SCREW, Hex Comment: (HANDLE) | 10-768042 | |
26 | BRACKET Comment: (NON HANDLE) | 8M0184092 | |
27 | TAB WASHER Comment: (NON HANDLE) | 14-8M0009820 | 14-816669F 1 (NON HANDLE) |
28 | SCREW, (M10 x 30) Comment: (NON HANDLE) | 10-4000377 |
Swivel Bracket
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Swivel Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ATTACHING KIT, Engine Steering Comment: (ELECTRIC NON HANDLE) | 19608A14 | |
2 | SCREW, (.375-24 x 1.500) Comment: (ELECTRIC NON HANDLE) | 10-823919 | |
3 | WASHER, (.390 x .546 x .12) Comment: (ELECTRIC NON HANDLE) | 12-8M0109680 | |
4 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (ELECTRIC NON HANDLE) | 12-37828 | |
5 | NUT, (.375-24) Stainless Steel Comment: (ELECTRIC NON HANDLE) | 11-8M0204726 | |
6 | PUCK Comment: (ELECTRIC NON HANDLE) | 822397 | |
7 | BUSHING | 23-8217711 | |
8 | SWIVEL BRACKET | 1401-850066T01 | 1401-850066A 1 |
9 | BEARING | 23-19606 | |
10 | FITTING, Grease Comment: (QTY. OF 3 REQUIRED ON HANDLE VERSIONS) | 22-8M0169589 | |
11 | DECAL, Co-Pilot | 37-8237011 | |
12 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
13 | BUSHING (LOWER) | 23-821777 | |
14 | SEAL | 26-8M0205512 | |
15 | SCREW, (M8 x 10) Stainless Steel Comment: (HANDLE) | 10-4008910 | |
15 | SCREW, (M8 x 25) Stainless Steel Comment: (ELECTRIC) | 10-40011149 | |
16 | SEAL Comment: (ELECTRIC) | 8282451 | |
1 | ATTACHING KIT, Engine Steering Comment: (NON HANDLE) | 19608A14 | |
2 | SCREW, (.375-24 x 1.500) Comment: (NON HANDLE) | 10-823919 | |
3 | WASHER, (.390 x .546 x .12) Comment: (NON HANDLE) | 12-8M0109680 | |
4 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (NON HANDLE) | 12-37828 | |
5 | NUT, (.375-24) Stainless Steel Comment: (NON HANDLE) | 11-8M0204726 | |
6 | PUCK Comment: (NON HANDLE) | 822397 | |
7 | BUSHING | 23-8217711 | |
8 | SWIVEL BRACKET | 1401-850066T01 | 1401-850066A 1 |
9 | BEARING | 23-19606 | |
10 | FITTING, Grease Comment: (Qty. of 3 Required on Handle Versions) | 22-8M0169589 | |
11 | DECAL, Co-Pilot | 37-8237011 | |
12 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
13 | BUSHING (LOWER) | 23-821777 | |
14 | SEAL | 26-8M0205512 | |
15 | SCREW, (M8 x 10) Stainless Steel Comment: (HANDLE) | 10-4008910 | |
15 | SCREW, (M8 x 25) Stainless Steel Comment: (NON HANDLE) | 10-40011149 | |
16 | SEAL Comment: (NON HANDLE) | 8282451 |
Tiller Handle
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tiller Handle:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER KIT | 822148T06 | 822148A 6 |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE ASSEMBLY, Throttle (30.50 Inches) | 4324210 | |
6 | CABLE ASSEMBLY, Throttle (41.50 Inches) | 4324211 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER | 8M0072298 | 822407F 1 |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel Comment: (MANUAL) | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle Comment: SN# USA-0T979999/BEL-0P325499 and below & Below | 892995 | 821971 SN# USA-0T979999/BEL-0P325499 and below & Below |
15 | LOCK, Throttle Comment: SN# USA-0T980000/BEL-0P325500 and up & Up | 892995 | 821971 SN# USA-0T980000/BEL-0P325500 and up & Up |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 8M0138696 | |
19 | DECAL | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH, Stop | 87-8M0104614 | 87-823609A14, 87-823609A13 |
23 | SCREW, (M5 x 12) Comment: (MANUAL) | 10-82239312 | |
24 | WASHER Comment: (MANUAL) | 12-8M0214930 | |
25 | ALARM Comment: (MANUAL) | 84-8M0088388 | 816492A 8 (MANUAL) |
26 | CLIP | 823687 | |
27 | SWITCH, Stop | 87-11083A31 | |
28 | RETAINER, Brass | 8M0032846 | 12044 1 |
29 | BRACKET, Tiller | 821455A4 | |
30 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
31 | BUSHING | 23-821477 | |
32 | WASHER | 12-827314 | |
33 | CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) | 32-828547633 | |
34 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
35 | DECAL, F-N-R Shift | 37-82409316 | |
36 | LANYARD ASSEMBLY | 15920Q54 | |
37 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
38 | HANDLE | 830180A01 | 830180 |
39 | BUSHING | 23-830181 | |
40 | SHIFT ROD | 8301821 | |
41 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
42 | SCREW, (M10 x 90) | 10-82484890 | |
1 | COVER KIT | 822148T06 | 822148A 6 |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE ASSEMBLY, Throttle (30.50 Inches) | 4324210 | |
6 | CABLE ASSEMBLY, Throttle (41.50 Inches) | 4324211 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER | 8M0072298 | 822407F 1 |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle Comment: SN# USA-0T979999/BEL-0P325499 & Below | 892995 | 821971 SN# USA-0T979999/BEL-0P325499 & Below |
15 | LOCK, Throttle Comment: SN# USA-0T980000/BEL-0P325500 & Up | 892995 | 821971 SN# USA-0T980000/BEL-0P325500 & Up |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 8M0138696 | |
19 | DECAL | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH, Stop | 87-8M0104614 | 87-823609A14, 87-823609A13 |
23 | SHIFT ROD | 8301821 | |
24 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
25 | SCREW, (M10 x 90) | 10-82484890 | |
26 | CLIP | 823687 | |
27 | SWITCH, Stop | 87-11083A31 | |
28 | RETAINER, Brass | 8M0032846 | 12044 1 |
29 | BRACKET, Tiller | 821455A4 | |
30 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
31 | BUSHING | 23-821477 | |
32 | WASHER | 12-827314 | |
33 | CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) | 32-828547633 | |
34 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
35 | NOT SOLD SEPARATE, Decal-Shift F-N-R | NSS | |
36 | LANYARD ASSEMBLY | 15920Q54 | |
37 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
38 | HANDLE | 830180A01 | 830180 |
39 | BUSHING | 23-830181 |
Tools 1
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 1:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLUSHING ATTACHMENT | 44357Q2 | |
2 | PUMP, Crankcase Oil | 802889Q1 | |
3 | WRENCH, Oil Filter Comment: SN# USA-0T979999/BEL-0P325499 & Below | 91-802653Q02 | 91-802653Q 1 SN# USA-0T979999/BEL-0P325499 & Below |
3 | WRENCH, Oil Filter Comment: SN# USA-0T980000/BEL-0P325500 & Up | 91-802653Q02 | 91-802653Q 1 SN# USA-0T980000/BEL-0P325500 & Up |
4 | HOLDER TOOL, Flywheel | 91-8M0161873 | |
5 | FLYWHEEL PULLER | 91-83164M | |
6 | TIMING LIGHT | 91-99379 | |
7 | ADAPTOR TOOL, Direct Voltage | 91-890451 | |
8 | TACH MULTI METER, DMT 2000 Digital Comment: SN# USA-0T979999/BEL-0P325499 & Below | 91-854009A3 | |
8 | MULTI-METER KIT, DMT 2004 Comment: SN# USA-0T980000/BEL-0P325500 & Up | 91-892647A01 | |
9 | DIGITAL DIAGNOSTIC TESTER | 91-823686A2 | |
10 | CARTRIDGE | 91-8226086 | |
11 | HARNESS ASSEMBLY, Adaptor | 84-822560A7 | |
12 | HARNESS ASSEMBLY, Adaptor | 84-822560A10 | |
13 | GAUGE TOOL, Carburetor | 91-36392 | |
14 | REMOVER TOOL, Valve Guide | 91-809495001 | 91-809495A 1 |
15 | INSTALLER TOOL, Valve Guide Bushing | 91-809496A1 | |
16 | REAMER TOOL, Valve Guide | 91-809497A1 | |
17 | COMPRESSOR TOOL, Valve Spring | 91-809494A1 | |
18 | NOT SOLD SEPARATE, Valve Seat cutter Kit Comment: (OBTAIN LOCALLY) | NSS | |
19 | COMPRESSOR TOOL, Piston Ring | FT2997 | FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789 |
20 | STAND TOOL, Powerhead | 91-827001A1 | |
21 | EXPANDER TOOL, Piston Ring | 91-24697 | |
22 | SPANNER WRENCH | 91-74951 | |
23 | DOWN PRESSURE KIT | 91-822778A3 | |
1 | FLUSHING ATTACHMENT | 44357Q2 | |
2 | PUMP, Crankcase Oil | 802889Q1 | |
3 | WRENCH, Oil Filter Comment: SN# USA-0T800999/BEL-0P267999 & Below | 91-802653Q02 | 91-802653Q 1 SN# USA-0T800999/BEL-0P267999 & Below |
3 | WRENCH, Oil Filter Comment: SN# USA-0T801000/BEL-0P268000 & Up | 91-802653Q02 | 91-802653Q 1 SN# USA-0T801000/BEL-0P268000 & Up |
4 | HOLDER TOOL, Flywheel | 91-8M0161873 | |
5 | FLYWHEEL PULLER | 91-83164M | |
6 | TIMING LIGHT | 91-99379 | |
7 | ADAPTOR TOOL, Direct Voltage | 91-890451 | |
8 | TACH MULTI METER, DMT 2000 Digital Comment: SN# USA-0T800999/BEL-0P267999 & Below | 91-854009A3 | |
8 | MULTI-METER KIT, DMT 2004 Comment: SN# USA-0T801000/BEL-0P268000 & Up | 91-892647A01 | |
9 | DIGITAL DIAGNOSTIC TESTER | 91-823686A2 | |
10 | CARTRIDGE | 91-880118A04 | 91-880118A03, 91-880118A 2 |
11 | HARNESS ASSEMBLY, DDT Adaptor | 84-822560A5 | |
12 | REMOVAL TOOL, Fuel Injector | 91-883877A1 | |
13 | NOT SOLD SEPARATE, Lock ring Pliers (P/N-SRP2) | NSS | |
14 | REMOVER TOOL, Valve Guide | 91-809495001 | 91-809495A 1 |
15 | INSTALLER TOOL, Valve Guide Bushing | 91-809496A1 | |
16 | REAMER TOOL, Valve Guide | 91-809497A1 | |
17 | COMPRESSOR TOOL, Valve Spring | 91-809494A1 | |
18 | NOT SOLD SEPARATE, Valve Seat Cutter Kit | NSS | |
19 | COMPRESSOR TOOL, Piston Ring | FT2997 | FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789 |
20 | ANTI-CORROSION GREASE, 8 oz | 92-8M0071838 | |
21 | EXPANDER TOOL, Piston Ring | 91-24697 | |
22 | SPANNER WRENCH | 91-74951 |
Tools 2
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 2:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
24 | HEAT LAMP | 91-63209 | |
25 | BEARING, Thrust | 31-85560 | |
26 | REMOVER TOOL, Bearing | 91-13779 | |
- | PULLER KIT, Bearing | 91-31229A7 | |
27 | NOT SOLD SEPARATE, Expanding rod (P/N-CG-41-11) | NSS | |
28 | NOT SOLD SEPARATE, Collet (P/N-CG-41-14) | NSS | |
29 | NUT, (.625-18) | 11-24156 | |
30 | WASHER | 12-34961 | |
31 | PLATE | 91-29310 | |
32 | SHAFT | 91-31229 | |
33 | WRENCH TOOL, Driveshaft Bearing | 91-36571T | |
34 | DRIVER ROD TOOL, Needle Bearings | 91-37323 | |
35 | MANDREL | 91-15755T | |
36 | DRIVE HEAD TOOL | 91-36569T | |
37 | PULLER | 91-27780 | |
38 | PULLER PLATE | 91-37241 | |
39 | DRIVER HEAD TOOL | 91-37312T | |
40 | INSTALLER TOOL, Needle Bearing | 91-817011T | 91-817011 |
41 | HOLDING TOOL, Driveshaft | 91-83180M | |
42 | INSTALLER TOOL, Oil Seal | 91-825197T | 91-825197 |
43 | INSTALLER TOOL, Seal | 91-817007T | 91-817007 |
44 | MANDREL | 91-825198 | |
45 | PILOT | 91-825199 | |
46 | HOOK TOOL, Spring | 91-825200A1 | |
47 | INSTALLER TOOL, Bearing | 91-826872 | |
48 | TESTER KIT | FT8950 | |
49 | LOCATION TOOL, Pinion Comment: SN# USA-0T979999/BEL-0P325499 & Below | 91-12349A05 | |
49 | TOOL, Pinion Locating Comment: SN# USA-0T980000/BEL-0P325500 & Up | 91-12349A05 | |
50 | INSTALLATION TOOL, Bearing | 91-13945 | |
51 | DRIVER TOOL, Oil Seal | 91-13949 | |
24 | HEAT LAMP | 91-63209 | |
25 | INSTALLATION TOOL, Bearing | 91-877321A1 | |
26 | INSTALLATION TOOL, Bearing | 91-13945 | |
- | PULLER KIT, Bearing | 91-31229A7 | |
27 | NOT SOLD SEPARATE, Expanding Rod (P/N-CG-41-11) | NSS | |
28 | NOT SOLD SEPARATE, Collet (P/N-CG-41-14) | NSS | |
29 | NUT, (.625-18) | 11-24156 | |
30 | WASHER | 12-34961 | |
31 | PLATE | 91-29310 | |
32 | SHAFT | 91-31229 | |
33 | WRENCH TOOL, Driveshaft Bearing | 91-36571T | |
34 | DRIVER ROD TOOL, Needle Bearings | 91-37323 | |
35 | MANDREL | 91-15755T | |
36 | DRIVE HEAD TOOL | 91-36569T | |
37 | PULLER | 91-27780 | |
38 | PULLER PLATE | 91-37241 | |
39 | DRIVER HEAD TOOL | 91-37312T | |
40 | INSTALLER TOOL, Needle Bearing | 91-817011T | 91-817011 |
41 | CABLE ASSEMBLY, DDT (10 FT) | 84-825003A1 | |
42 | DRIVER TOOL, Oil Seal | 91-13949 | |
43 | INSTALLER TOOL, Seal | 91-817007T | 91-817007 |
44 | RETAINING TOOL, Bearing | 91-43506T | |
45 | INSTALLER TOOL, Bearing | 91-817005 | |
46 | INSTALLER TOOL, Water Pump Base Seal | 91-817006 | |
47 | LOCATION TOOL, Pinion Gear | 91-817008A2 | |
48 | DRIVER TOOL, Bearing Cup | 91-817009T | 91-817009, 91-31361 |
49 | LOCATION TOOL, Pinion Comment: SN# USA-0T979999/BEL-0P325499 & Below | 91-12349A05 | |
49 | TOOL, Pinion Locating Comment: SN# USA-0T980000/BEL-0P325500 & Up | 91-12349A05 |
Tools 3
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 3:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
52 | RACE TOOL, Bearing Comment: SN# USA-0T979999/BEL-0P325499 & Below | 91-14308T02 | |
52 | TOOL KIT, Bearing Race Comment: SN# USA-0T980000/BEL-0P325500 & Up | 91-14308T02 | |
53 | INSTALLATION TOOL, Bearing Comment: SN# USA-0T979999/BEL-0P325499 & Below | 91-14309T02 | |
53 | INSTALLATION TOOL, Bearing Comment: SN# USA-0T980000/BEL-0P325500 & Up | 91-14309T02 | |
54 | WEAR SLEEVE INSTALLATION TOOL | 91-14310T1 | |
55 | PRE LOAD TOOL, Bearing Comment: SN# USA-0T979999/BEL-0P325499 & Below | 91-14311A04 | |
55 | TOOL, Preload Comment: SN# USA-0T980000/BEL-0P325500 & Up | 91-14311A04 | |
56 | INDICATOR TOOL, Backlash | 91-8M0053505 | 91-78473 |
57 | MANDREL, Bearing Driver Cup | 91-31106T | |
58 | DRIVER, Oil Seal | 91-31108T | |
59 | PULLER ASSEMBLY, Slide Hammer | 91-34569A1 | |
60 | PULLER JAW ASSEMBLY | 91-46086A1 | |
61 | MANDREL | 91-37350T | |
62 | HOLDING TOOL, Driveshaft | 91-56775T | |
63 | DIAL INDICATOR TOOL | 91-58222A1 | |
64 | PULLER TOOL | 91-85716 | |
65 | ADAPTER KIT, Dial Indicator | 91-83155 | |
66 | PULLER ASSEMBLY | 91-83165T | |
67 | INSTALLATION TOOL, Bearing | 91-856875A1 | |
- | TOOL KIT | 91-8M0162977 | |
52 | RACE TOOL, Bearing Comment: SN# USA-0T800999/BEL-0P267999 & Below | 91-14308T02 | |
52 | TOOL KIT, Bearing Race Comment: SN# USA-0T801000/BEL-0P268000 & Up | 91-14308T02 | |
53 | INSTALLATION TOOL, Bearing Comment: SN# USA-0T800999/BEL-0P267999 & Below | 91-14309T02 | |
53 | INSTALLATION TOOL, Bearing Comment: SN# USA-0T801000/BEL-0P268000 & Up | 91-14309T02 | |
54 | WEAR SLEEVE INSTALLATION TOOL | 91-14310T1 | |
55 | PRE LOAD TOOL, Bearing Comment: SN# USA-0T800999/BEL-0P267999 & Below | 91-14311A04 | |
55 | TOOL, Preload Comment: SN# USA-0T801000/BEL-0P268000 & Up | 91-14311A04 | |
56 | INDICATOR TOOL, Backlash | 91-196601 | |
- | INDICATOR TOOL, Backlash Comment: (2.31:1 GEAR RATIO) | 91-8M0053505 | 91-78473 (2.31:1 GEAR RATIO) |
57 | MANDREL, Bearing Driver Cup | 91-31106T | |
58 | DRIVER, Oil Seal | 91-31108T | |
59 | PULLER ASSEMBLY, Slide Hammer | 91-34569A1 | |
60 | PULLER JAW ASSEMBLY | 91-46086A1 | |
61 | MANDREL | 91-37350T | |
62 | HOLDING TOOL, Driveshaft | 91-817070 | |
63 | DIAL INDICATOR TOOL | 91-58222A1 | |
64 | PULLER TOOL | 91-85716 | |
65 | ADAPTER KIT, Dial Indicator | 91-83155 | |
66 | PULLER ASSEMBLY | 91-83165T | |
67 | INSTALLATION TOOL, Bearing | 91-856875A1 | |
68 | BACKLASH INDICATOR TOOL Comment: SN# USA-0T800999/BEL-0P267999 & Below | 91-817057A02 | 91-817057A 1 SN# USA-0T800999/BEL-0P267999 & Below |
68 | TOOL, Backlash Indicator Comment: SN# USA-0T801000/BEL-0P268000 & Up | 91-817057A02 | 91-817057A 1 SN# USA-0T801000/BEL-0P268000 & Up |
69 | DRIVER TOOL, Bearing | 91-817058A1 | |
70 | HOLDING TOOL, Driveshaft | 91-877840A1 |
Top Cowl
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Top Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY Comment: (MANUAL - BLACK) | 102-834785T17 | 102-834785T 5 (MANUAL - BLACK) |
1 | TOP COWL ASSEMBLY Comment: (MANUAL - SILVER) | 102-834785T6 | |
2 | TOP COWL ASSEMBLY Comment: (ELECTRIC - BLACK) | 102-834785T22 | 102-834785T 7 (ELECTRIC - BLACK) |
2 | TOP COWL ASSEMBLY Comment: (ELECTRIC - SILVER) | 102-834785T8 | |
3 | NOT SOLD SEPARATE, Induction Insert | NSS | |
4 | LATCH Comment: (BLACK) | 826291F1 | |
4 | LATCH Comment: (SILVER) | 826291F1 | |
5 | SCREW, (M4 x 14.5) | 10-8231871 | |
6 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
7 | NUT, (M4) | 11-8237515 | |
8 | SEAL | 8M0153618 | |
9 | SOUND BLANKET KIT | 834786A04 | 834786A 3 |
10 | NOT SOLD SEPARATE, Sound Blanket-Top Comment: (ELECTRIC) | NSS | |
11 | NOT SOLD SEPARATE, Sound Blanket-Top Comment: (MANUAL) | NSS | |
12 | BRACKET ASSEMBLY, Latch Roller | 893763 | 18173 |
13 | SCREW, (M6 x 16) | 10-4006731 | |
14 | BRACKET | 8M0038412 | 822426 1 |
15 | SCREW, (M4 x 14.5) | 10-8231871 | |
16 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
17 | NUT, (M4) | 11-8237515 | |
18 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 | |
19 | INSERT, Cowl Comment: (MANUAL) | 854318 | |
1 | TOP COWL ASSEMBLY Comment: (BLACK) | 102-834785T22 | 102-834785T 7 (BLACK) |
1 | TOP COWL ASSEMBLY Comment: (SILVER) | 102-834785T8 | |
2 | NOT SOLD SEPARATE, Induction Insert | NSS | |
3 | LATCH Comment: (BLACK) | 826291F1 | |
3 | LATCH Comment: (SILVER) | 826291F1 | |
4 | SCREW, (M4 x 14.5) | 10-8231871 | |
5 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
6 | NUT, (M4) | 11-8237515 | |
7 | SEAL | 8M0153618 | |
8 | SOUND BLANKET KIT Comment: (SIDE) | 834786A04 | 834786A 3 (SIDE) |
9 | NOT SOLD SEPARATE, Sound Blanket-Top | NSS | |
10 | BRACKET ASSEMBLY, Latch Roller | 893763 | 18173 |
11 | SCREW, (M6 x 16) | 10-4006731 | |
12 | BRACKET | 8M0038412 | 822426 1 |
13 | SCREW, (M4 x 14.5) | 10-8231871 | |
14 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
15 | NUT, (M4) | 11-8237515 | |
16 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 |
Transom Bracket
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Transom Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BRACKET ASSEMBLY, Transom Comment: (PORT) | 3418-822866T04 | 3418-822866A 1 (PORT) |
1 | CLAMP BRACKET ASSEMBLY Comment: (PORT - MANUAL LONG BIGFOOT) | 3420-8M0084195 | 3420-822868A 1 (PORT - MANUAL LONG BIGFOOT) |
2 | FITTING, Grease | 22-8M0169588 | |
3 | PIN, Groove | 17-99604 | |
4 | BRACKET, Transom Comment: (STARBOARD) | 3418-822865T05 | 3418-822865F 2 (STARBOARD) |
4 | CLAMP BRACKET Comment: (STBD- MANUAL LONG BIGFOOT) | 3419-822867F1 | |
5 | LEVER ASSEMBLY, Tilt Lock | 893704T01 | 19618A 2 |
6 | SPRING | 24-99622 | |
7 | NYLINER | 23-65830 | |
8 | SPRING | 24-812708 | |
9 | KNOB | 812709 | 812709T, 812709F 1 |
10 | PIN, Groove | 17-99615 | |
11 | WASHER | 12-19619 | |
12 | BRACKET, Anchor | 18486F5 | |
13 | ANODE KIT | 97-818298Q1 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SCREW, (M8 x 30) | 10-4000354 | |
17 | SCREW, (M8 x 35) | 10-4000355 | |
18 | LOCKWASHER, (M8) | 13-400257 | |
19 | NUT, (M8) Stainless Steel | 11-401388 | |
20 | PIN ASSEMBLY, Tilt Lock Comment: (NON POWER TRIM) | 17-8M0026068 | 17-49930A 1 (NON POWER TRIM) |
21 | SPRING Comment: (NON POWER TRIM) | 24-821461 | |
22 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
23 | NUT, (.875-14) | 11-858869 | 11-30499 |
24 | SCREW, (.500-20 x 4.00) | 10-814259 | |
25 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
26 | NUT, (.500-20) | 11-82671117 | |
27 | LINK Comment: (NON POWER TRIM) | 8M0084737 | |
28 | LEVER ASSEMBLY, Tilt Comment: (NON POWER TRIM) | 19615A05 | |
29 | BUSHING Comment: (NON POWER TRIM) | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 (NON POWER TRIM) |
30 | WASHER, (.520 x .850 x .060) Nylon - Black Comment: (NON POWER TRIM) | 12-8M0042643 | 12-19605 (NON POWER TRIM) |
31 | WAVE WASHER Comment: (NON POWER TRIM) | 13-99611 | |
32 | TILT KNOB Comment: (NON POWER TRIM) | 8M0007469 | 19621 (NON POWER TRIM) |
33 | SCREW, (.375-16 x .62) Comment: (NON POWER TRIM) | 10-19611 | |
34 | SCREW, (M10 x 40) Stainless Steel | 10-4009040 | |
35 | WASHER | 12-4002319 | |
36 | NUT, (M10) | 11-40140 | |
37 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
38 | SEAL KIT Comment: (NON-HANDLE) | 19624A1 | |
39 | O-RING, (.583 x .103) Comment: (NON-HANDLE) | 25-29619 | |
40 | SPACER Comment: (NON-HANDLE) | 23-78861 | |
41 | CLIP Comment: (POWER TRIM) | 54-22740 | |
42 | C WASHER Comment: (POWER TRIM) | 8M0084613 | 69205 (POWER TRIM) |
43 | SCREW, (#10-16 x .600) Comment: (POWER TRIM) | 10-878609 | 10-812832 1 (POWER TRIM) |
44 | THUMB SCREW ASSEMBLY Comment: (MANUAL BIGFOOT) | 10-818883A1 | |
45 | WASHER Comment: (MANUAL BIGFOOT) | 12-818884 | |
46 | SHOULDER SCREW, Hex Comment: (MANUAL BIGFOOT) | 10-768042 | |
47 | NOT SOLD SEPARATE, Handle Comment: (MANUAL BIGFOOT) | NSS | |
48 | NOT SOLD SEPARATE, Rivet Comment: (MANUAL BIGFOOT) | NSS | |
49 | NOT SOLD SEPARATE, Decal-Warning Comment: (MANUAL BIGFOOT) | NSS | |
1 | BRACKET ASSEMBLY, Transom Comment: (PORT) | 3418-822866T04 | 3418-822866A 1 (PORT) |
2 | FITTING, Grease | 22-8M0169588 | |
3 | PIN, Groove | 17-99604 | |
4 | BRACKET, Transom Comment: (STARBOARD) | 3418-822865T05 | 3418-822865F 2 (STARBOARD) |
5 | LEVER ASSEMBLY, Tilt Lock | 893704T01 | 19618A 2 |
6 | SPRING | 24-99622 | |
7 | NYLINER | 23-65830 | |
8 | SPRING | 24-812708 | |
9 | KNOB | 812709 | 812709T, 812709F 1 |
10 | PIN, Groove | 17-99615 | |
11 | WASHER | 12-19619 | |
12 | BRACKET, Anchor | 18486F5 | |
13 | ANODE KIT | 97-818298Q1 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SCREW, (M8 x 30) | 10-4000354 | |
17 | SCREW, (M8 x 35) | 10-4000355 | |
18 | LOCKWASHER, (M8) | 13-400257 | |
19 | NUT, (M8) Stainless Steel | 11-401388 | |
20 | PIN ASSEMBLY, Tilt Lock Comment: (NON POWER TRIM) | 17-8M0026068 | 17-49930A 1 (NON POWER TRIM) |
21 | SPRING Comment: (NON POWER TRIM) | 24-821461 | |
22 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
23 | NUT, (.875-14) | 11-858869 | 11-30499 |
24 | SCREW, (.500-20 x 4.00) | 10-814259 | |
25 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
26 | NUT, (.500-20) | 11-82671117 | |
27 | LINK Comment: (NON POWER TRIM) | 8M0084737 | |
28 | LEVER ASSEMBLY, Tilt Comment: (NON POWER TRIM) | 19615A05 | |
29 | BUSHING Comment: (NON POWER TRIM) | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 (NON POWER TRIM) |
30 | WASHER, (.520 x .850 x .060) Nylon - Black Comment: (NON POWER TRIM) | 12-8M0042643 | 12-19605 (NON POWER TRIM) |
31 | WAVE WASHER Comment: (NON POWER TRIM) | 13-99611 | |
32 | TILT KNOB Comment: (NON POWER TRIM) | 8M0007469 | 19621 (NON POWER TRIM) |
33 | SCREW, (.375-16 x .62) Comment: (NON POWER TRIM) | 10-19611 | |
34 | SCREW, (M10 x 40) Stainless Steel | 10-4009040 | |
35 | WASHER | 12-4002319 | |
36 | NUT, (M10) | 11-40140 | |
37 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
38 | SEAL KIT Comment: (NON-HANDLE) | 19624A1 | |
39 | O-RING, (.583 x .103) Comment: (NON-HANDLE) | 25-29619 | |
40 | SPACER Comment: (NON-HANDLE) | 23-78861 | |
41 | CLIP Comment: (POWER TRIM) | 54-22740 | |
42 | C WASHER Comment: (POWER TRIM) | 8M0084613 | 69205 (POWER TRIM) |
43 | SCREW, (#10-16 x .600) Comment: (POWER TRIM) | 10-878609 | 10-812832 1 (POWER TRIM) |
Trim Switch Kit
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Trim Switch Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
1 | RETAINER | 18861 | |
2 | ADAPTOR | 814820 | 812978 |
3 | NOT SOLD SEPARATE, Switch | NSS | |
4 | FUSE, 20 Ampere | 88-8M0207796 | |
5 | CABLE ASSEMBLY | 84-95084A2 | |
6 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
7 | SCREW, (#10-32 x 2.25) Comment: (10-32) | 10-19209 | |
7 | SCREW, (#10-16 x 2.25) Comment: (10-16) | 10-813523 |
Trim Swith Kit
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Trim Swith Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
1 | RETAINER | 18861 | |
2 | ADAPTOR | 814820 | 812978 |
3 | NOT SOLD SEPARATE, Switch | NSS | |
4 | FUSE, 20 Ampere | 88-8M0207796 | |
5 | CABLE ASSEMBLY | 84-95084A2 | |
6 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
7 | SCREW, (#10-32 x 2.25) | 10-19209 | |
7 | SCREW, (#10-16 x 2.25) | 10-813523 |
Vapor Separator(USA-1B036613/BEL-0P340241 and below)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Vapor Separator(USA-1B036613/BEL-0P340241 and below):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER KIT | 883214T1 | |
2 | FITTING | 22-8554246 | |
3 | PASS THRU KIT, Electrical | 883210A1 | |
4 | O-RING | 25-8M0062785 | 25-883209 |
5 | NOT SOLD SEPARATE, Retainer | NSS | |
6 | FITTING | 22-883205 | |
7 | FITTING | 22-883218 | |
8 | VALVE | 883219 | |
9 | CAP | 883220 | |
10 | TUBE, Drain | 883215 | |
11 | SCREW | 1395-9643 | |
12 | SCREW, (M6 x 16) | 10-883223 | |
13 | REGULATOR | 883257T1 | |
14 | O-RING KIT | 25-883593A1 | |
15 | NOT SOLD SEPARATE, O Ring | NSS | |
16 | SEAL KIT | 883224A1 | |
17 | GASKET | 27-883216 | |
18 | FLOAT KIT | 883221A1 | |
19 | SHAFT | F10064 | |
20 | NEEDLE KIT, Inlet | 883222A1 | |
21 | BAFFLE, Fuel | 883546 | |
22 | HARNESS ASSEMBLY | 84-8M0146324 | |
23 | PUMP KIT Comment: SN# USA-0T979999/BEL-0P325499 & Below | 883202T02 | 883202T 1 SN# USA-0T979999/BEL-0P325499 & Below |
23 | PUMP KIT Comment: SN# USA-0T980000/BEL-0P325500 & Up | 883202T02 | 883202T 1 SN# USA-0T980000/BEL-0P325500 & Up |
24 | SLEEVE | 8M6000589 | 23-855428 |
25 | GROMMET | 25-883203 | |
26 | BOWL KIT, Fuel | 883211T1 | |
27 | GASKET | 27-883213 | |
28 | SCREW, Drain | 10-883212001 | |
29 | FITTING | 22-8554241 | |
30 | BODY KIT, Fuel Cooler | 883204T1 | |
31 | CLAMP | 54-889425 | |
32 | FITTING | 22-883205 | |
33 | PLUG | 19-883208 | 19-881830 |
34 | FITTING, Elbow 45 Degree (1.25) | 22-782792 | |
35 | FITTING, Elbow | 22-883207 | |
36 | SCREW | 10-883227 | |
37 | GASKET | 27-883225 | |
38 | HOSE, (4.50 Inches Bulk) (Cut to 1-5/8 IN.) | 32-883545 | |
39 | HOSE, (4.50 Inches Bulk) (Cut to 4-1/2 IN.) | 32-883545 | |
40 | HOSE | 32-8835451 | |
41 | BUSHING | 23-856954 | |
42 | GROMMET | 25-8M0190980 | |
43 | SCREW, (M6 x 25) | 10-82130025 | |
44 | WASHER | 12-8M0214930 | |
- | GASKET SET | 27-859352A02 |
Vapor Separator(USA-1B036614/BEL-0P340242 and above)
Back to TopBelow is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Vapor Separator(USA-1B036614/BEL-0P340242 and above):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | VAPOR SEPARATOR ASSEMBLY, Complete | 892267T01 | |
1 | BODY ASSEMBLY | 892267A54 | |
2 | SCREW, Drain | 10-892267506 | |
3 | O-RING | 25-892267530 | |
4 | TUBING, (34.00 Inches Bulk) (Cut to 9 Inches) | 32-85583464 | |
5 | COOLER ASSEMBLY, Fuel | 892267A55 | |
6 | CLAMP | 54-888988023 | |
7 | SCREW, (M6 x 25) | 10-82130025 | |
8 | WASHER | 12-892267511 | |
9 | HOSE | 32-892267504 | |
10 | HOSE | 32-892267503 | |
11 | GROMMET | 25-8M0190980 | |
12 | BUSHING | 23-856954 | |
13 | PUMP KIT, Fuel (Also includes cover to body o ring 25-892267530) | 892267A51 | |
14 | INSULATOR | 892267521 | |
15 | ISOLATOR | 892267510 | |
16 | INSULTOR | 892267523 | |
17 | STRAINER, Fuel | 892267534 | |
18 | COVER | 892267519 | |
19 | COVER ASSEMBLY | 892267T57 | |
20 | CONNECTOR, Electrical | 892267535 | |
21 | SCREW, (M4 x 16) | 10-892267531 | |
22 | VALVE, Schrader | 892267537 | |
23 | CAP | 883220 | |
24 | FLOAT VALVE KIT | 892267A52 | |
25 | REGULATOR KIT, Pressure | 892267A50 | |
26 | O-RING | 25-892267513 | |
27 | SCREEN | 892267512 | |
28 | SCREW, (M5 x 18) | 10-892267515 | |
29 | CLAMP | 54-888988023 | |
30 | PLTE | 892267520 | |
31 | SCREW, (M4 x 8) | 10-892267529 | |
32 | FLOAT | 892267527 | |
33 | PIN, Float | 17-892267528 | |
34 | CLIP | 54-892267517 | |
35 | HOSE | 32-892267516 | |
36 | TIE STRAP, (4.00 Inches) | 56762 | |
37 | SCREW, (M6 x 25) | 10-82130025 | |
38 | WASHER | 12-8M0214930 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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