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Mercury 40 EFI (3 CYL.)(4-STROKE) (0T409000 THRU 1B226999) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 40 EFI (3 CYL.)(4-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Accessories:

Mercury 40 EFI (3 CYL.)(4-STROKE) Accessories Diagram
Position No. Part Name OEM Number Supersedes
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (WITH QUICK DISCONNECT) 32-877680Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (WITH QUICK DISCONNECT) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (WITH QUICK DISCONNECT)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (WITH QUICK DISCONNECT ENGINE END ONLY) 32-877681Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (WITH QUICK DISCONNECT ENGINE END ONLY) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (WITH QUICK DISCONNECT ENGINE END ONLY)
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (NO FITTINGS) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (NO FITTINGS)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (ORIGINAL EQUIPMENT) 32-877680Q8
- EXTENSION KIT, (22.5) Comment: (NON-BIGFOOT-Converts 20 In. to 22-1/2 In.) 824072A5
- ALTERNATOR KIT 398-852387A11
- SENDER KIT, Oil Pressure 8M0068785 828019A 1
- ATTACHING KIT, Remote Control 859185A1
- POWER TRIM KIT Comment: (NON-BIGFOOT) 8M0055002 830150A 8 (NON-BIGFOOT)
- POWER TRIM KIT Comment: (BIGFOOT) 855654A6
- SENDER KIT, Power Trim 821400A2
- KEY SWITCH KIT, Remote Ignition 15000A7
- BRACKET ASSEMBLY, Steering Comment: (W/O CARRYING HANDLE) 816667A2
- TILLER HANDLE KIT Comment: (ELECTRIC START) (NON-BIGFOOT) 821455A22 821455A11 (ELECTRIC START) (NON-BIGFOOT)
- OIL (CASE) 92-8M0078616 92-858045Q01, 92-802833Q 1
- KEY SWITCH KIT, Remote Ignition 15000A7
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (8 FT.)(W/QUICK DISCONNECT) 32-877680Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (12 FT.)(W/ QUICK DISCONNECT) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (12 FT.)(W/ QUICK DISCONNECT)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (8 FT.)(W/ QUICK DISCONNECT ENGINE END ONLY) 32-877681Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (12 FT.)(W/ QUICK DISCONNECT ENGINE END ONLY) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (12 FT.)(W/ QUICK DISCONNECT ENGINE END ONLY)
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (NO FITTINGS) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (NO FITTINGS)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (SUPPLIED WITH ENGINE) 32-877680Q8
- ATTACHING KIT, Remote Control 859185A2
- SENDER KIT, Oil Pressure 8M0068785 828019A 1
- SENDER KIT, Power Trim 821400A2
- POWER TRIM KIT Comment: SN# 0T979999 & Below 8M0055002 830150A 8 SN# 0T979999 & Below
- POWER TRIM KIT Comment: SN# 0P325499 & Below 8M0055002 830150A 8 SN# 0P325499 & Below
- TILLER HANDLE KIT Comment: (ELECTRIC START) 821455A16 821455A12 (ELECTRIC START)
- BRACKET ASSEMBLY, Steering Comment: (W/O CARRYING HANDLE) 816667A2
- EXTENSION KIT, (22.5) Comment: (Converts 20 In. to 22-1/2 In.) 824072A5
- DIAGRAM SET, Colored 90-899697A01

Adaptor Plate

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Adaptor Plate:

Mercury 40 EFI (3 CYL.)(4-STROKE) Adaptor Plate Diagram
Position No. Part Name OEM Number Supersedes
1 DIPSTICK 8M0162935
2 DIPSTICK TUBE Comment: SN# USA-0T979999/BEL-0P325499 and below & Below 825989003 825989 2 SN# USA-0T979999/BEL-0P325499 and below & Below
2 DIPSTICK TUBE Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 825989003 825989 2 SN# USA-0T980000/BEL-0P325500 and up & Up
3 SEAL 8560552
4 ADAPTOR PLATE ASSEMBLY 825228A17 825228T 9
5 PLUG 19-822464
6 PLUG 19-48323
7 PIN, Dowel 17-23784
8 FITTING, Elbow - 90 Degree (.125-27) 22-629101
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 SEAL, Oil Comment: (NON-BIGFOOT) 26-828932 26-821756 (NON-BIGFOOT)
10 SEAL, Oil Comment: (BIGFOOT) 26-16977
11 BUSHING Comment: (NON-BIGFOOT) 23-856743
12 PLUG, (.500-14) 22-889567
13 GROMMET Comment: (NON-BIGFOOT) SN# USA-0T979999/BEL-0P325499 and below & Below 25-822408001 25-822408 (NON-BIGFOOT) SN# USA-0T979999/BEL-0P325499 and below & Below
13 GROMMET Comment: (NON-BIGFOOT) SN# USA-0T980000/BEL-0P325500 and up & Up 25-822408001 25-822408 (NON-BIGFOOT) SN# USA-0T980000/BEL-0P325500 and up & Up
14 GASKET Comment: SN# USA-0T979999/BEL-0P325499 and below & Below 27-8M0213113
14 GASKET Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 27-8M0213113
15 O-RING 25-845746
16 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
17 DEFLECTOR, Oil Comment: SN# 0T459948 and below & Below 856592
18 BODY ASSEMBLY, Oil Pressure Relief Comment: SN# 0T459948 and below & Below 8M0210772
19 COTTER PIN Comment: SN# 0T459948 and below & Below 18-45882
20 PLUNGER Comment: SN# 0T459948 and below & Below 8252151
21 SPRING Comment: SN# 0T459948 and below & Below 24-825216
22 PLATE, Oil Pickup-Top 893765 854789
23 HOSE, Oil Pickup 32-854793
24 BAFFLE 893700 854791 1
25 CLAMP 54-855228 54-888988014
26 SCREW, (M6 x 55) 10-4007455
27 HEAT SHIELD 8289151
28 GROMMET Comment: (NON-POWER TRIM) 25-8M0179867
28 GROMMET Comment: (SPLIT- POWER TRIM) 25-19565002
29 BODY, Oil Pressure Relief Comment: SN# OT459959 and up & Up 8M0210772
1 DIPSTICK 8M0162935
2 DIPSTICK TUBE Comment: SN# USA-0T979999/BEL-0P325499 & Below 825989003 825989 2 SN# USA-0T979999/BEL-0P325499 & Below
2 DIPSTICK TUBE Comment: SN# USA-0T980000/BEL-0P325500 & Up 825989003 825989 2 SN# USA-0T980000/BEL-0P325500 & Up
3 SEAL 8560552
4 HEAT SHIELD 8289151
5 PIN, Dowel 17-23784
6 FITTING, Elbow - 90 Degree (.125-27) 22-629101
7 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8 SEAL, Oil 26-828932 26-821756
9 BUSHING 23-856743
10 PLUG, (.500-14) 22-889567
11 ADAPTOR PLATE ASSEMBLY 825228A17 825228T 9
12 PLUG 19-822464
13 HOSE, (57.00 Inches Bulk) (Cut to 17 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
14 FITTING 22-291112
15 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
16 BODY, Oil Pressure Relief 8M0210772
17 PLATE, Oil Pickup-Top 893765 854789
18 HOSE, Oil Pickup 32-854793
19 BAFFLE 893700 854791 1
20 CLAMP 54-855228 54-888988014
21 SCREW, (M6 x 55) 10-4007455
22 GASKET Comment: SN# USA-0T979999/BEL-0P325499 & Below 27-8M0213113
22 GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up 27-8M0213113
23 O-RING 25-845746
24 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
25 GROMMET Comment: (NON-POWER TRIM) 25-8M0179867
25 GROMMET Comment: (SPLIT- POWER TRIM) 25-19565002
26 GROMMET Comment: SN# USA-0T979999/BEL-0P325499 & Below 25-822408001 25-822408 SN# USA-0T979999/BEL-0P325499 & Below
26 GROMMET Comment: SN# USA-0T980000/BEL-0P325500 & Up 25-822408001 25-822408 SN# USA-0T980000/BEL-0P325500 & Up
- GASKET SET 27-859352A02

Bottom Cowl

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Bottom Cowl:

Mercury 40 EFI (3 CYL.)(4-STROKE) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL Comment: (SHORT-PORT) 4020-852554T1
1 BOTTOM COWL Comment: (LONG-PORT) 4020-826277T1
2 BOTTOM COWL Comment: (SHORT-STBD.) 4020-852555T5
2 BOTTOM COWL Comment: (LONG-STBD.) 4020-826278T7
3 SCREW, (M6 x 30) 10-82684430
4 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
5 SEAL Comment: SN# USA-0T979999/BEL-0P325499 and below & Below 825238002 825238 1 SN# USA-0T979999/BEL-0P325499 and below & Below
5 SEAL Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 825238002 825238 1 SN# USA-0T980000/BEL-0P325500 and up & Up
6 WASHER 12-855576
7 GASKET 27-855627
8 SCREW, (M6 x 60) 10-82684460
9 FITTING 22-827948
10 BOOT Comment: SN# USA-0T979999/BEL-0P325499 and below & Below 826273001 826273 SN# USA-0T979999/BEL-0P325499 and below & Below
10 BOOT Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 826273001 826273 SN# USA-0T980000/BEL-0P325500 and up & Up
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 LEVER, Cowl Latch 825782F1
13 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
14 WASHER, Wave 13-12134
15 LATCH HOOK 893766 825783
16 SCREW, (M6 x 16) 10-1993716
17 RETAINER Comment: (NON POWER TRIM) 8M0032848 812443 1 (NON POWER TRIM)
18 PLUG Comment: (NON POWER TRIM) 812830T01 812830 1 (NON POWER TRIM)
19 SWITCH, Trim Comment: (POWER TRIM) 87-8M0235191
1 BOTTOM COWL Comment: (SHORT-PORT) 4020-852554T1
1 BOTTOM COWL Comment: (LONG-PORT) 4020-826277T1
2 BOTTOM COWL Comment: (SHORT-STBD.) 4020-852555T5
2 BOTTOM COWL Comment: (LONG-STBD.) 4020-826278T7
3 SCREW, (M6 x 30) 10-82684430
4 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
5 SEAL 825238002 825238 1
6 WASHER 12-855576
7 GASKET 27-855627
8 SCREW, (M6 x 60) 10-82684460
9 FITTING, Telltale 22-827948
10 BOOT 826273001 826273
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 LEVER, Cowl Latch 825782F1
13 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
14 WASHER, Wave 13-12134
15 LATCH HOOK 893766 825783
16 SCREW, (M6 x 16) 10-1993716
17 GROMMET 25-883307
18 PLUG, Trim Switch Comment: (NON POWER TRIM) 812830T01 812830 1 (NON POWER TRIM)
19 SWITCH, Trim Comment: (POWER TRIM) 87-8M0235191
20 RETAINER Comment: (NON POWER TRIM) 8M0032848 812443 1 (NON POWER TRIM)

Camshaft/Oil Pump

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Camshaft/Oil Pump:

Mercury 40 EFI (3 CYL.)(4-STROKE) Camshaft/Oil Pump Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M10 x 40) 10-82761140
2 WASHER 12-4002320
3 BELT 8M0151040
4 GEAR, Driven 833104T6
5 PIN, Dowel 17-878183 17-893581
6 CAMSHAFT Comment: (MANUAL) 400-8M0183249
7 CAMSHAFT Comment: (ELECTRIC) 402-834781T1
8 PIN 17-826149 17-893566
9 PUMP ASSEMBLY, Oil Comment: (OVAL PORT) 857087T1
10 O-RING Comment: (OVAL PORT) 25-857096
11 NOT SOLD SEPARATE, O Ring Comment: (OVAL PORT) NSS
12 O-RING Comment: (OVAL PORT) 25-857094
13 O-RING Comment: (OVAL PORT) 25-857093
14 SCREW, (M6 x 16) Comment: (OVAL PORT) 10-875206
15 SCREW, (M6 x 40) 10-4000333
16 PUMP ASSEMBLY, Oil Comment: (ROUND PORT) 825058A1
17 O-RING Comment: (ROUND PORT) 25-826152
18 O-RING Comment: (ROUND PORT) 25-826154
19 O-RING Comment: (ROUND PORT) 25-826153
- GASKET SET, Engine 27-825231A02
- CYLINDER HEAD ASSEMBLY Comment: (ELECTRIC) 8M0205506
- CYLINDER HEAD ASSEMBLY Comment: (MANUAL) 893504T02 877568T 9 (MANUAL)
1 CAMSHAFT 402-834781T1
2 PIN 17-826149 17-893566
3 PIN, Dowel 17-878183 17-893581
4 PUMP ASSEMBLY, Oil 857087T1
5 O-RING 25-857096
6 NOT SOLD SEPARATE, O Ring NSS
7 O-RING 25-857094
8 O-RING 25-857093
9 SCREW, (M6 x 16) 10-875206
10 SCREW, (M6 x 40) 10-4000333
- CYLINDER HEAD ASSEMBLY 8M0205506
- GASKET SET 27-859352A02

Carburetor

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Carburetor:

Mercury 40 EFI (3 CYL.)(4-STROKE) Carburetor Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR 3329-883313T2
1 CARBURETOR 3329-883313T3
1 CARBURETOR 3329-883313T4
2 SCREW 10-854246
3 PLATE 854245
4 GASKET 27-8542572
5 ENRICHENER 854254T2
6 NOT SOLD SEPARATE, O Ring NSS
7 PLATE 854255
8 CAP 19-880814
9 SCREW, Adjusting 10-880841
10 O-RING 25-880842
11 SPRING 24-880815
12 JET, Pilot 80391242
13 O-RING 25-880843
14 PLUG 19-880844
15 JET, Main 80391595
16 MAIN NOZZLE 8039143
17 VALVE, Float 854247
18 FLOAT 8542531
19 PIN, Float 17-8542581
20 SCREW 10-880845
21 GASKET 27-8542573
22 FLOAT BOWL Comment: (TOP) 8039161
22 FLOAT BOWL Comment: (CENTER/BOTTOM) 8039171
23 SCREW 10-8542463
24 SCREW, Drain 10-8542464
25 WASHER 12-8542591
26 SCREW, Synchronization Comment: (TOP/CENTER) 10-803925
27 SPRING Comment: (TOP/CENTER) 24-880846
28 SPRING Comment: (TOP/CENTER) 24-803923
29 SCREW Comment: (BOTTOM) 10-803913
30 SPRING Comment: (BOTTOM) 24-854249
31 SPRING 24-880847
32 PLUNGER 8542511
33 SCREW 10-880848
34 NOT SOLD SEPARATE, Rubber Bellows NSS
35 PLUNGER ROD 880849
- REPAIR KIT, Carburetor Comment: (1 Per Carburetor) 8542561

Crankshaft

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Crankshaft:

Mercury 40 EFI (3 CYL.)(4-STROKE) Crankshaft Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 401-834774T1
2 KEY 28-893761
3 KEY, Woodruff 28-91800
4 SEAL 8M0151047
5 SEAL 8M0151048
6 CONNECTING ROD 600-893530T01 662-856065T 1
7 BOLT 10-8M0049884
8 BEARING, Black 23-893630001 23-825021 1
8 BEARING, Brown 23-893630 23-825021
8 BEARING, Blue 23-893630002 23-825021 2
9 PISTON ASSEMBLY Comment: (STANDARD) 700-893524T08 700-893524T07, 713-856064A 1 (STANDARD)
9 PISTON, w/o Rings Comment: (.25MM Oversized)(Bare Piston) 700-893524T01 713-856064 2 (.25MM Oversized)(Bare Piston)
9 PISTON, w/o Rings Comment: (.50MM Oversized)(Bare Piston) 700-893524T02 713-856064 3 (.50MM Oversized)(Bare Piston)
10 RING SET, Piston (TOP) Comment: (STANDARD) 39-893525A01 39-833099A 1 (STANDARD)
10 RING, Piston (TOP) Comment: (.25MM Oversized) 39-893525A02 39-833100T 2 (.25MM Oversized)
10 RING, Piston (TOP) Comment: (.50MM Oversized) 39-893525A03 39-833100T 3 (.50MM Oversized)
11 NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: STANDARD NSS
11 NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: .25MM Oversized NSS
11 NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: .50MM Oversized NSS
12 RING, Oil 39-893950 39-893527, 39-833101 1
13 PIN, Piston 41-893863 41-825016
14 RETAINER 40-825017 40-825017F
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99
- GASKET SET 27-859352A02

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Crankshaft, Pistons and Connecting Rods:

Mercury 40 EFI (3 CYL.)(4-STROKE) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 401-834774T1
1 CRANKSHAFT Comment: (BIGFOOT) 401-834774T2
2 KEY 28-893761
3 KEY, Woodruff 28-91800
4 SEAL 8M0151047
5 SEAL 8M0151048
6 CONNECTING ROD 600-893530T01 662-856065T 1
7 BOLT 10-8M0049884
8 BEARING, Black 23-893630001 23-825021 1
8 BEARING, Brown 23-893630 23-825021
8 BEARING, Blue 23-893630002 23-825021 2
9 PISTON ASSEMBLY Comment: (STANDARD) 700-893524T08 700-893524T07, 713-856064A 1 (STANDARD)
9 PISTON Comment: (.25MM Oversized)(BARE PISTON) 700-893524T01 713-856064 2 (.25MM Oversized)(BARE PISTON)
9 PISTON Comment: (.50MM Oversized)(BARE PISTON) 700-893524T02 713-856064 3 (.50MM Oversized)(BARE PISTON)
10 RING SET, Piston (TOP) Comment: (STANDARD) 39-893525A01 39-833099A 1 (STANDARD)
10 RING, Piston (TOP) Comment: (.25MM Oversized) 39-893525A02 39-833100T 2 (.25MM Oversized)
10 RING, Piston (TOP) Comment: (.50MM Oversized) 39-893525A03 39-833100T 3 (.50MM Oversized)
11 NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: (STANDARD) NSS
11 NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: (.25 MM Oversized) NSS
11 NOT SOLD SEPARATE, Piston Ring (2nd.) Comment: (.50 MM Oversized) NSS
12 RING, Oil 39-893950 39-893527, 39-833101 1
13 PIN, Piston 41-893863 41-825016
14 RETAINER 40-825017 40-825017F
- GASKET SET, Engine 27-825231A02
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99
- POWERHEAD ASSEMBLY Comment: (BIGFOOT) 61-803016T01 61-803016T99 (BIGFOOT)

Cylinder Block

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Block:

Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Block Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 803-850082T34 803-850082T 5
1 CYLINDER BLOCK Comment: (BIGFOOT) 800-893500T02
2 PIN, Dowel 17-825010
3 PLUG 22-479452
4 PLUG, Pipe (.500-14) 22-384073
5 PLUG, Pipe (.750-14) 22-416223
6 BEARING, Brown 23-893631 23-825024
6 BEARING, Black 23-893631001 23-825024 1
6 BEARING, Blue 23-893631002 23-825024 2
7 NIPPLE, (M20) 822625
8 SCREW, (M8 x 82) 10-82506182
9 SCREW, (M6 x 35) 10-8M0205943
10 GASKET Comment: SN# USA-USA-0T979999/BEL-0P325499 and below & Below 27-8M0213112
10 GASKET Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 27-8M0163129
11 FILTER, Oil Comment: (MERCURY) SN# USA-0T800999/BEL-0P267999 and below & Below 35-8M0162829
11 FILTER, Oil Comment: (MERCURY) SN# USA-0T801000/BEL-0P268000 and up & Up 35-8M0162829
11 FILTER, Oil Comment: (QUICKSILVER) SN# USA-0T800999/BEL-0P267999 and below & Below 35-8M0162830
11 FILTER, Oil Comment: (QUICKSILVER) SN# USA-0T801000/BEL-0P268000 and up & Up 35-8M0162830
12 GASKET Comment: SN# USA-USA-0T979999/BEL-0P325499 and below & Below 27-8M4500244 27-834775005, 27-834775004, 27-834775 3 SN# USA-USA-0T979999/BEL-0P325499 and below & Below
12 GASKET Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 27-8M4500244 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T980000/BEL-0P325500 and up & Up
13 COVER, Exhaust 8M0183025
14 PLUG 22-479452
15 THERMOSTAT Comment: SN# USA-USA-0T979999/BEL-0P325499 and below & Below 855676003 825212001, 825212, 855676 SN# USA-USA-0T979999/BEL-0P325499 and below & Below
15 THERMOSTAT Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 855676003 825212001, 825212, 855676 SN# USA-0T980000/BEL-0P325500 and up & Up
16 GASKET 27-8M0177107
17 COVER 8M0188835
18 SCREW, (M6 x 35) 10-8M0205943
19 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 SENSOR ASSEMBLY Comment: (PLASTIC) 8M0214984
21 SENSOR ASSEMBLY Comment: (BRASS HOUSING) 8M0148668
22 O-RING, (.301 x .070) Comment: (Use with Plastic Housing) 25-627021
22 O-RING, (.351 x .072) Comment: (Use with Brass Housing) 25-896699 25-888814 (Use with Brass Housing)
23 LIFTING EYE 893697 852560 1
24 SCREW, (M8 x 35) 10-857139
25 HOSE, (48.00 Inches Bulk) (Cut to 19 Inches)- To Fitting in Adaptor Plate 32-77653101
26 BRACKET, Trim Relay 882831
27 SCREW, (M6 x 16) 10-8248324
28 SCREW, (M6 x 25 MM) 10-82129125
- GASKET SET, Engine 27-825231A02
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99
- POWERHEAD ASSEMBLY Comment: (BIGFOOT) 61-803016T01 61-803016T99 (BIGFOOT)
1 CYLINDER BLOCK 803-850082T34 803-850082T 5
2 CYLINDER BLOCK (Bigfoot) 800-893500T02
3 PLUG 22-479452
4 PLUG, Pipe (.500-14) 22-384073
5 PLUG, Pipe (.750-14) 22-416223
6 BEARING, Brown 23-893631 23-825024
6 BEARING, Black 23-893631001 23-825024 1
6 BEARING, Blue 23-893631002 23-825024 2
7 NIPPLE, (M20) 822625
8 PIN, Dowel 17-825010
9 SCREW, (M8 x 82) 10-82506182
10 SCREW, (M6 x 35) 10-8M0205943
11 FILTER, Oil Comment: SN# USA-0T800999/BEL-0P267999 & Below 35-8M0162829
11 FILTER, Oil Comment: SN# USA-0T801000/BEL-0P268000 & Up 35-8M0162829
12 GASKET Comment: SN# USA-0T979999/BEL-0P325499 & Below 27-8M4500244 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T979999/BEL-0P325499 & Below
12 GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up 27-8M4500244 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T980000/BEL-0P325500 & Up
13 COVER, Exhaust 8M0183025
14 PLUG 22-479452
15 THERMOSTAT Comment: SN# USA-0T979999/BEL-0P325499 & Below 855676003 825212001, 825212, 855676 SN# USA-0T979999/BEL-0P325499 & Below
15 THERMOSTAT Comment: SN# USA-0T980000/BEL-0P325500 & Up 855676003 825212001, 825212, 855676 SN# USA-0T980000/BEL-0P325500 & Up
16 GASKET 27-8M0177107
17 COVER 8M0188835
18 SCREW, (M6 x 35) 10-8M0205943
19 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 SENSOR ASSEMBLY, Temperature Comment: (PLASTIC) 8M0214984
21 SENSOR ASSEMBLY Comment: (BRASS HOUSING) 8M0148668
22 O-RING, (.301 x .070) Comment: (Use with Plastic Housing) 25-627021
22 O-RING, (.351 x .072) Comment: (Use with Brass Housing) 25-896699 25-888814 (Use with Brass Housing)
23 LIFTING EYE 893697 852560 1
24 SCREW, (M8 x 35) 10-857139
25 HOSE, (48.00 Inches Bulk) (Cut to 19 IN.) 32-77653101
26 TUBING, (.312) (70.00 Inches Bulk), To Fitting in Adaptor Plate (Cut to 10 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
27 GASKET Comment: SN# USA-0T979999/BEL-0P325499 & Below 27-8M0213112
27 GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up 27-8M0163129
28 SLEEVE, (1.50 Inches) 32-897777002
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99
- GASKET SET 27-859352A02

Cylinder Head

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Head:

Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Head Diagram
Position No. Part Name OEM Number Supersedes
- CYLINDER HEAD ASSEMBLY Comment: (ELECTRIC) 8M0205506
- CYLINDER HEAD ASSEMBLY Comment: (MANUAL) 893504T02 877568T 9 (MANUAL)
1 CYLINDER HEAD Comment: (USE W/OIL PUMP THAT HAS OVAL PORT) 900-8M0224247
1 CYLINDER HEAD Comment: (USE W/ OIL PUMP THAT HAS ROUND PORT) 834778T2
2 GUIDE 858266
3 SCREW, (M6 x 8) 10-4000325
4 WASHER 12-859768 12-893586
5 SEAL, Oil 26-893549 26-858267
6 PIPE PLUG 22-875209
7 O-RING 25-8M0162934
8 COVER 8M0174399
9 BREATHER PIPE 22-825054
10 PLATE, Baffle 855236
11 SCREW, (M4 x 10) 10-4005685
12 NOT SOLD SEPARATE, Decal- Servicing Referral NSS
13 NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance NSS
14 GASKET 27-8M0118180
15 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
16 SCREW, (M9 x 95) 10-82503395
17 SCREW, (M6 x 25) 10-893745025
18 FITTING, Elbow - 90 Degree (.125-27) 22-629101
19 BRACKET Comment: (HANDLE) 830294T1
20 SCREW, (M6 x 13) Stainless Steel Comment: (HANDLE) 10-40011126
21 PLUG ASSEMBLY, Oil 859578A1
22 O-RING, (.921 x .139) 25-8M0204673
23 NOT SOLD SEPARATE, Decal- HP-ID NSS
24 PIN, Dowel 17-825010
- GASKET SET, Engine 27-825231A02
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99
- POWERHEAD ASSEMBLY Comment: (BIGFOOT) 61-803016T01 61-803016T99 (BIGFOOT)
- CYLINDER HEAD ASSEMBLY 8M0205506
1 CYLINDER HEAD 900-8M0224247
2 GUIDE 858266
3 SCREW, (M6 x 8) 10-4000325
4 WASHER 12-859768 12-893586
5 SEAL, Oil 26-893549 26-858267
6 PIPE PLUG 22-875209
7 O-RING 25-8M0162934
8 COVER 8M0174399
9 BREATHER PIPE 22-825054
10 PLATE, Baffle 855236
11 SCREW, (M4 x 10) 10-4005685
12 NOT SOLD SEPARATE, Decal-Servicing Referral NSS
13 NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance NSS
14 GASKET 27-8M0118180
15 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
16 SCREW, (M9 x 95) 10-82503395
17 SCREW, (M6 x 25) 10-893745025
18 FITTING, Elbow - 90 Degree (.125-27) 22-629101
19 BRACKET Comment: (HANDLE) 830294T3
20 SCREW, (M6 x 20) Stainless Steel Comment: (HANDLE) 10-8M0204741
21 PLUG ASSEMBLY, Oil 859578A1
22 O-RING, (.921 x .139) 25-8M0204673
23 NOT SOLD SEPARATE, Decal-HP-ID Comment: 30 NSS
23 NOT SOLD SEPARATE, Decal-HP-ID Comment: 40 NSS
24 PIN, Dowel 17-825010
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99
- GASKET SET 27-859352A02

Driveshaft Housing

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Driveshaft Housing:

Mercury 40 EFI (3 CYL.)(4-STROKE) Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 SEAL, Water Tube Comment: SN# USA-0T979999/BEL-0P325499 and below & Below 42941001
1 SEAL, Water Tube Comment: SN# USA-0T980000/BEL-0O325500 and up & Up 42941001
2 HOUSING, Driveshaft Comment: (SHORT) 1501-850168T5
2 HOUSING ASSEMBLY, Driveshaft Comment: (LONG) 3532-825218T7
3 NOT SOLD SEPARATE, Exhaust Pipe Comment: (SHORT) NSS
3 PIPE, Exhaust Comment: (LONG) 825220T06
4 SCREW, (M8 x 110) Stainless Steel 10-824459110
5 SCREW, (M8 x 45) 10-88960845
6 PLUG, Drain 8288181
7 GASKET 27-8M0204692
8 BUMPER 826276
9 GROMMET Comment: (LONG) SN# USA-0T979999/BEL-0P325499 and below & Below 8M0151042
9 GROMMET Comment: (LONG) SN# USA-0T980000/BEL-0O325500 and up & Up 8M0151042
10 STUD, (M10 x 50) Comment: (NON-BIGFOOT) 16-823984
10 STUD, (M10 x 100) Comment: (BIGFOOT) 16-903501
11 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
12 NUT, (M10) 11-40140
13 TUBE, Water Comment: (SHORT) 32-897970A01 32-850169002, 32-850169 (SHORT)
13 TUBE, Water Comment: (LONG) 32-897971A01 32-888591001, 32-888591, 32-825250 1 (LONG)
14 GUIDE 54-828529
15 BUMPER Comment: (LONG) 8M0043364 828706 (LONG)
16 HOUSING, Driveshaft Comment: (BIGFOOT) 1503-852421T07 1503-852421T 5 (BIGFOOT)
17 PLATE Comment: (BIGFOOT) 893770 854471 (BIGFOOT)
18 SCREW, (M10 x 25 MM) Comment: (BIGFOOT) 10-1993325
19 SPEEDOMETER PICK UP Comment: (BIGFOOT) 22-85822A7
20 CONNECTOR, Straight Comment: (BIGFOOT) 22-85822T
21 FITTING Comment: (BIGFOOT) 22-8M0181450
22 SPACER Comment: (BIGFOOT) 23-813745 23-43041 (BIGFOOT)
23 COUPLING Comment: (BIGFOOT) 43585
24 BUSHING Comment: (BIGFOOT) 23-855623
25 WASHER, (.453 x .812 x .105) Stainless Steel Comment: (BIGFOOT) 12-45176
26 TIE STRAP, (8.00 Inches) Comment: (BIGFOOT) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 (BIGFOOT)
1 SEAL, Water Tube Comment: SN# USA-0T979999/BEL-0P325499 & Below 42941001
1 SEAL, Water Tube Comment: SN# USA-0T980000/BEL-0P325500 & Up 42941001
2 HOUSING, Driveshaft Comment: (SHORT) 1501-850168T5
2 HOUSING ASSEMBLY, Driveshaft Comment: (LONG) 3532-825218T7
3 NOT SOLD SEPARATE, Exhaust Pipe Comment: SHORT NSS
3 PIPE, Exhaust Comment: LONG 825220T06
4 SCREW, (M8 x 110) Stainless Steel 10-824459110
5 SCREW, (M8 x 45) 10-88960845
6 PLUG, Drain 8288181
7 GASKET 27-8M0204692
8 BUMPER 826276
9 GROMMET Comment: (LONG) SN# USA-0T979999/BEL-0P325499 & Below 8M0151042
9 GROMMET Comment: SN# USA-0T980000/BEL-0P325500 & Up 8M0151042
10 STUD, (M10 x 50) 16-823984
11 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
12 NUT, (M10) 11-40140
13 TUBE, Water Comment: (SHORT) 32-897970A01 32-850169002, 32-850169 (SHORT)
13 TUBE, Water Comment: (LONG) 32-897971A01 32-888591001, 32-888591, 32-825250 1 (LONG)
14 GUIDE 54-828529
15 BUMPER Comment: (LONG) 8M0043364 828706 (LONG)

Electrical Components

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Electrical Components:

Mercury 40 EFI (3 CYL.)(4-STROKE) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 SOLENOID ASSEMBLY Comment: (ELECTRIC) 89-8M0185146
2 BUSHING Comment: (ELECTRIC) 23-8M0214955
3 GROMMET Comment: (ELECTRIC) 25-818967
4 NUT, Brass Comment: (ELECTRIC) 8-32,11-26419
5 NUT, (.250-20) Brass Comment: (ELECTRIC) 11-94330
6 CABLE ASSEMBLY, Battery - Positive Comment: (ELECTRIC) 84-88439A9
7 BOOT, Insulator - Red Comment: (ELECTRIC) 85-880786
8 CABLE ASSEMBLY, (8.50 Inches) Comment: (ELECTRIC) 84-93388A16
9 CABLE ASSEMBLY, Battery - Negative Comment: (ELECTRIC) 84-88439A4
10 STARTER MOTOR ASSEMBLY Comment: (ELECTRIC) SN# USA-0T800999/BEL-0P267999 and below & Below 50-893887T 50-888160T, 50-884045T, 50-859170T 1 (ELECTRIC) SN# USA-0T800999/BEL-0P267999 and below & Below
10 STARTER MOTOR ASSEMBLY Comment: (ELECTRIC) SN# USA-0T801000/BEL-0P268000 and up & Up 50-893887T 50-888160T, 50-884045T, 50-859170T 1 (ELECTRIC) SN# USA-0T801000/BEL-0P268000 and up & Up
11 SCREW, (M8 x 45) Stainless Steel Comment: (ELECTRIC) 10-40011153
11 SCREW, (M8 x 25) Stainless Steel Comment: (MANUAL) 10-40011149
12 SCREW, (M6 x 30) Comment: (ELECTRIC) 10-82684430
12 SCREW, (M6 x 16) Comment: (MANUAL) 10-8248324
13 PRESSURE SWITCH 87-8M0098207 87-8M0070107, 87-828040 1
14 SENSOR 8M0082988 8M0030022, 828358 2
15 SCREW, (M5 x 16) Stainless Steel 10-40011107
16 SCREW, (M6 x 25) 10-82130025
17 WASHER 12-8M0214930
18 PLATE 859224 856604
19 RETAINER Comment: (ELECTRIC) 856836001 856836, 856039 (ELECTRIC)
20 BRACKET Comment: (ELECTRIC) 856040
21 SCREW, (M6 x 14) Comment: (ELECTRIC) 10-82129114
22 RETAINER Comment: (ELECTRIC)(QTY. OF 2 ON HANDLE) 92753
23 BUSHING 23-856954
24 GROMMET 25-8M0190980
25 ECM, Engine Control Module 87843302S
26 BUSHING 23-8539201
27 SCREW, (M6 x 40) 10-82129140
28 SPARK PLUG, NGK-DPR6EA-9 33-827858Q 33-827858
29 COIL ASSEMBLY, Ignition 339-858942T1
30 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
31 HARNESS ASSEMBLY, Engine Wiring Comment: (MANUAL) 84-859196T1
32 HARNESS ASSEMBLY, Engine Wiring Comment: (ELECTRIC) 84-859197T3
33 FUSE, Yellow - 20 Ampere Comment: (ELECTRIC) 88-812619 88-860608 (ELECTRIC)
34 COVER, Fuse Comment: (ELECTRIC) 828054
35 HARNESS ASSEMBLY, Extension Comment: (ELECTRIC HANDLE) 84-852375A6
36 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
37 J CLIP Comment: (MANUAL) 54-8M0024808
38 REGULATOR, Voltage Comment: (ELECTRIC) 883071T1
39 BRACKET Comment: (ELECTRIC) 893771 858413 (ELECTRIC)
40 FOAM PAD Comment: (ELECTRIC) 8308971
41 SCREW, (M6 x 40) Comment: (ELECTRIC) 10-8248329
41 SCREW, (M6 x 16) Comment: (MANUAL) 10-8248324
42 SCREW, (M6 x 10) Comment: (ELECTRIC) 10-82129110
43 PLUG, Male Comment: (MALE) 13541
44 SCREW, (M6 x 16) Comment: (ELECTRIC-NON POWER TRIM) 10-8248324
45 SCREW, (M6 x 16) 10-8248324
46 J CLIP Comment: (ELECTRIC-NON POWER TRIM) 54-8M0024808
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99
- POWERHEAD ASSEMBLY Comment: (BIGFOOT) 61-803016T01 61-803016T99 (BIGFOOT)
1 SCREW, (M6 x 25 MM) 10-82129125
2 PLATE Comment: SN# USA-0T575361 & Below 8812902
2 PLATE Comment: SN# USA-0T575362/ALL BELGIUM & Up 8812902
3 WASHER 12-8M0214930
4 GROMMET 25-8M0190980
5 ECM, Engine Control Module Comment: (30) SN# USA-0T409000 THRU USA-0T842618 898369T14 89195215S, 88452115S, 85961315S, 859613 15 (30) SN# USA-0T409000 THRU USA-0T842618
5 ECM, Engine Control Module Comment: (30) SN# USA-0T842619 THRU USA-0T979999/BEL-0P325499 898369T14 89195215S, 88452115S, 85961315S, 859613 15 (30) SN# USA-0T842619 THRU USA-0T979999/BEL-0P325499
5 ECM, Engine Control Module Comment: (30) SN# USA-0T980000/BEL-0P325500 & Up 898369T21 89195221T (30) SN# USA-0T980000/BEL-0P325500 & Up
5 ECM, Engine Control Module Comment: (30-CANADA) 898369T14 89195215S, 88452115S, 85961315S, 859613 15 (30-CANADA)
5 ECM, Engine Control Module Comment: (40) SN# USA-0T409000 THRU USA-0T842618 898369T15 89195228T, 89195214S, 88452114S, 85961314S, 859613 14, 89195227T (40) SN# USA-0T409000 THRU USA-0T842618
5 ECM, Engine Control Module Comment: (40) SN# USA-0T842619 THRU USA-0T979999/BEL-0P325499 898369T15 89195228T, 89195214S, 88452114S, 85961314S, 859613 14, 89195227T (40) SN# USA-0T842619 THRU USA-0T979999/BEL-0P325499
5 ECM, Engine Control Module Comment: (40) SN# USA-0T980000/BEL-0P325500 THRU USA-1B036319/BEL-0P326604 898369T22 89195230T, 89195229T, 89195222T, 89195242T, 89195232T (40) SN# USA-0T980000/BEL-0P325500 THRU USA-1B036319/BEL-0P326604
5 ECM, Engine Control Module Comment: (40) SN# USA-1B036320/BEL-0P326605 & Up 898369T22 89195230T, 89195229T, 89195222T, 89195242T, 89195232T (40) SN# USA-1B036320/BEL-0P326605 & Up
5 ECM, Engine Control Module Comment: (40 BODENSEE) SN# USA-0T409000 THRU USA-0T842618 898369T16 89195206S, 88452106S, 85961306S, 859613 6 (40 BODENSEE) SN# USA-0T409000 THRU USA-0T842618
5 ECM, Engine Control Module Comment: (40 BODENSEE) SN# USA-0T842619 THRU USA-0T979999 898369T16 89195206S, 88452106S, 85961306S, 859613 6 (40 BODENSEE) SN# USA-0T842619 THRU USA-0T979999
5 ECM, Engine Control Module Comment: (40 BODENSEE) SN# USA-0T980000 & Up 898369T23 89195243T, 89195231T, 89195220S (40 BODENSEE) SN# USA-0T980000 & Up
6 BUSHING 23-856954
7 SCREW, (M6 x 14) 10-82129114
8 BRACKET 856040
9 RETAINER 92753
10 RETAINER 856836001 856836, 856039
11 PLATE 8M0009177 893764001, 877802
12 SCREW, (M6 x 16) 10-8248324
13 CABLE ASSEMBLY, Diode 84-883834T01 84-883834A 1
14 BRACE 8M0007734 882753
15 SCREW, (M6 x 14) 10-82129114
16 PLATE, Solenoid 893768 825074 1
17 SCREW, (M6 x 14) 10-82129114
18 BRACKET 8M0010250 95643M
19 RELAY 825096T01 89-825096T, 89-825096, 89-95642M
20 CABLE ASSEMBLY, (8.50 Inches) 84-93388A16
21 NUT, (M6) Stainless Steel 11-401386
22 CABLE ASSEMBLY, Battery - Positive 84-88439A9
23 BOOT, Insulator - Red 85-880786
24 HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0T979999 & Below 84-878132T3
24 HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0P325499 & Below 84-878132T3
24 HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0T980000 THRU 1B062363 84-878132T05 84-878132T04 SN# 0T980000 THRU 1B062363
24 HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0P325500 THRU 0P345378 84-878132T05 84-878132T04 SN# 0P325500 THRU 0P345378
24 HARNESS ASSEMBLY, Engine Comment: SN# 1B062256 & Up 84-878132T05 84-878132T04 SN# 1B062256 & Up
24 HARNESS ASSEMBLY, Engine Comment: SN# 0P345379 & Up 84-878132T05 84-878132T04 SN# 0P345379 & Up
25 FUSE, Mini - Yellow - 20 Ampere Comment: (20 AMP) 88-832969T20 88-832969 20 (20 AMP)
25 FUSE, Mini - Blue - 15 Ampere Comment: (15 AMP) 88-832969T15 88-832969 15 (15 AMP)
26 COVER, Fuse 858754
27 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28 PLUG, Male 13541
29 SENSOR, Crank Position 8M0082988 8M0030022, 828358 2
30 SCREW, (M5 x 16) Stainless Steel 10-40011107
31 REGULATOR, Voltage 883071T1
32 BRACKET 893771 858413
33 FOAM PAD 8308971
34 SCREW, (M6 x 40) 10-8248329
35 PRESSURE SWITCH 87-8M0098207 87-8M0070107, 87-828040 1
36 STARTER MOTOR ASSEMBLY Comment: SN# USA-0T800999/BEL-0P267999 & Below 50-893887T 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T800999/BEL-0P267999 & Below
36 STARTER MOTOR ASSEMBLY Comment: SN# USA-0T801000/BEL-0P268000 & Up 50-893887T 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T801000/BEL-0P268000 & Up
37 NUT, (.250-20) Brass 11-94330
38 CABLE ASSEMBLY, Battery - Negative 84-88439A4
39 J CLIP 54-8M0024808
40 SCREW, (M8 x 45) Stainless Steel 10-40011153
41 SPARK PLUG, RA8HC 33-883323001 33-810C, 33-883323, 33-810B
42 HARNESS ASSEMBLY, Extension Comment: (HANDLE) 84-852375A6
43 CLIP 54-24836
44 SCREW, (M5 x 12) 10-82239312
45 CABLE ASSEMBLY 84-881863A1
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99

Flywheel

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Flywheel:

Mercury 40 EFI (3 CYL.)(4-STROKE) Flywheel Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL COVER Comment: (ELECTRIC) 859284T2
2 SCREW, (M6 x 25 MM) Comment: (ELECTRIC) 10-8248326
3 FLYWHEEL Comment: (ELECTRIC) 284-832010T32 284-832010T31, 284-832010T26, 284-832010T14, 284-832010A 8 (ELECTRIC)
4 FLYWHEEL Comment: (MANUAL) 284-832010T27 284-832010T16, 284-832010A 4 (MANUAL)
4 FLYWHEEL Comment: (MANUAL/ELECTRIC-W/CUP AND RING GEAR) 284-832010T29 284-832010T25 (MANUAL/ELECTRIC-W/CUP AND RING GEAR)
5 NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel NSS
6 NOT SOLD SEPARATE, Decal-Timing Marks NSS
7 NOT SOLD SEPARATE, Decal-Warning-Neutral NSS
8 NUT 11-893789 11-81773M
9 WASHER 12-893762 12-84436M
10 SCREW, (M5 x 30) 10-4013930
11 STATOR Comment: (ELECTRIC) 398-852387T7
11 STATOR Comment: (MANUAL) 398-852386T6
12 LOAD RING 834838
13 GEAR, Drive 833102T 833102
- POWERHEAD ASSEMBLY 61-803017T01 61-803017T99
- POWERHEAD ASSEMBLY Comment: (BIGFOOT) 61-803016T01 61-803016T99 (BIGFOOT)
1 FLYWHEEL COVER 859284T2
2 SCREW, (M6 x 25 MM) 10-8248326
3 DECAL, EPA Label Information Comment: (2002) 37-883927A02
3 DECAL, EPA Label Information Comment: (2003) 37-883927A03
3 DECAL, EPA Label Information Comment: (2004) 37-883927A04
3 DECAL, EPA Label Information Comment: (2005) 37-883927A05
4 FLYWHEEL 200-8M0053921 200-877826T03, 200-877836T05, 200-877836T 2
5 GEAR, Driven 833104T6
6 NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel NSS
7 NOT SOLD SEPARATE, Decal-Timing Marks NSS
8 NOT SOLD SEPARATE, Decal-Warning-Neutral NSS
9 NUT 11-893789 11-81773M
10 WASHER 12-893762 12-84436M
11 SCREW, (M5 x 30) 10-4013930
12 STATOR Comment: (ELECTRIC) SN# USA-0T800999/BEL-0P267999 & Below 398-878143T05 398-878143T 3 (ELECTRIC) SN# USA-0T800999/BEL-0P267999 & Below
12 STATOR Comment: (ELECTRIC) SN# USA-0T801000/BEL-0P268000 & Up 398-878143T05 398-878143T 3 (ELECTRIC) SN# USA-0T801000/BEL-0P268000 & Up
13 LOAD RING 834838
14 GEAR, Drive 833102T 833102
15 SCREW, (M10 x 40) 10-82761140
16 WASHER 12-4002320
17 BELT 8M0151040
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
- CYLINDER HEAD ASSEMBLY 8M0205506

Fuel Lines

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Lines:

Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Lines Diagram
Position No. Part Name OEM Number Supersedes
1 HOSE 32-856607
2 HOSE 32-856609
3 LINKAGE 856610
4 BUSHING 23-803896
5 TIE STRAP 823548T 823548, 54-856608
6 HOSE 32-856613
7 HOSE and SLEEVE 32-856611
8 CONNECTOR 22-822771
9 FITTING, 45 Degree 22-878404
10 HOSE 32-878423
11 TUBING, (17.00 Inches Bulk) (Cut to 3-1/2 Inches) 32-85682239
12 HOSE, (80 mm) 32-82381310
13 CLIP 54-878425
14 TIE STRAP, (4.00 Inches) 56762
15 WASHER 12-8542592
16 COTTER PIN 18-880850
17 Y-CONNECTOR 22-878593
1 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (22 IN.) 32-828547353
2 LINE, Fuel 32-8M0086957 32-8M0072514, 32-8M0044794
3 FILTER, Fuel 35-879885Q 35-879885T
4 PROTECTIVE SLEEVE 8775381
5 LINE, Fuel 32-8M0111510 32-8M0079540, 32-8M0046458, 32-877811T, 32-877811

Fuel Pump

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Pump:

Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP, Fuel Comment: SN# 0T939654 & Below 8M0141844
1 PUMP, Fuel Comment: SN# 0P301503 & Below 8M0141844
1 PUMP, Fuel Comment: SN# 0T939655 THRU 1B033613 8M0141844
1 PUMP, Fuel Comment: SN# 0P301504 & Up 8M0141844
1 PUMP, Fuel Comment: (Sold Complete Only) SN# 1B036614 & Up 8M0141844
2 SCREW Comment: SN# 1B036613 & Below 10-883517
3 DIAPHRAGM KIT Comment: SN# 1B036613 & Below 883520A1
4 SPRING Comment: SN# 1B036613 & Below 24-8835181
5 NUT Comment: SN# 1B036613 & Below 11-883519
6 SPRING Comment: SN# 0T939654 & Below 24-883518A03 24-883518A 2 SN# 0T939654 & Below
6 SPRING Comment: SN# 0P301503 & Below 24-883518A03 24-883518A 2 SN# 0P301503 & Below
6 SPRING Comment: SN# 0T939655 THRU 1B036613 24-883518A03 24-883518A 2 SN# 0T939655 THRU 1B036613
6 SPRING Comment: SN# 0P301504 & Up 24-883518A03 24-883518A 2 SN# 0P301504 & Up
7 NOT SOLD SEPARATE, Cap Comment: SN# 1B036613 & Below NSS
8 DEFLECTOR, Cowl 8M0007776 893698001, 856603 1
9 SCREW, (M6 x 30) 10-82684430
10 TUBING, (.312) (70.00 Inches Bulk) (Cut to 13 Inches) To Block Exhaust Cover 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
11 TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) To Telltale 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
12 HOSE and SLEEVE, To Float Bowl 32-856611
13 J CLIP 54-8M0024808
14 HOSE, (57.00 Inches Bulk) (Cut to 14 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
15 FILTER, Fuel 35-877565T1
16 HOSE, (57.00 Inches Bulk) (Cut to 19 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 CONNECTOR ASSEMBLY, Fuel 22-8M0148585
- O-RING, Fuel Connector 25-16524
1 PUMP, Fuel Comment: SN# 0T939654 & Below 8M0141827
1 PUMP, Fuel Comment: SN# 0P301503 & Below 8M0141827
1 PUMP, Fuel Comment: SN# 0T939655 THRU 1B050000 8M0141827
1 PUMP, Fuel Comment: SN# 0P301503 THRU 0P340403 8M0141827
1 PUMP ASSEMBLY, Fuel Comment: (Sold Complete Only) SN# 1B050001 & Up 8M0141827
1 PUMP ASSEMBLY, Fuel Comment: (Sold Complete Only) SN# 0P340404 & Up 8M0141827
2 SCREW Comment: SN# 1B050000 & Below 10-883517
2 SCREW Comment: SN# 0P340403 & Below 10-883517
3 DIAPHRAGM KIT Comment: SN# 1B050000 & Below 883520A1
3 DIAPHRAGM KIT Comment: SN# 0P340403 & Below 883520A1
4 SPRING Comment: SN# 1B050000 & Below 24-8835181
4 SPRING Comment: SN# 0P340403 & Below 24-8835181
5 NUT Comment: SN# 1B050000 & Below 11-883519
5 NUT Comment: SN# 0P340403 & Below 11-883519
6 SPRING Comment: SN# 0T939654 & Below 24-883518A03 24-883518A 2 SN# 0T939654 & Below
6 SPRING Comment: SN# 0P301503 & Below 24-883518A03 24-883518A 2 SN# 0P301503 & Below
6 SPRING Comment: SN# 0T939655 THRU 1B050000 24-883518A03 24-883518A 2 SN# 0T939655 THRU 1B050000
6 SPRING Comment: SN# 0P301503 THRU 0P340403 24-883518A03 24-883518A 2 SN# 0P301503 THRU 0P340403
7 NOT SOLD SEPARATE, Cap Comment: SN# 0T939655 THRU 1B050000 NSS
8 DEFLECTOR, Cowl 8M0007776 893698001, 856603 1
9 SCREW, (M6 x 30) 10-82684430
10 TUBING, (.312) (70.00 Inches Bulk), To VST Cooler (Cut to 29 IN.) Comment: SN# USA-0T939654 & Below 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 SN# USA-0T939654 & Below
10 TUBING, (.312) (70.00 Inches Bulk), To VST Cooler (Cut to 31 IN.) Comment: SN# USA-0T939654 & Up 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 SN# USA-0T939654 & Up
11 HOSE, (57.00 Inches Bulk), To Vapor Separator Cover (Cut to 16 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
12 TUBING, (.312) (70.00 Inches Bulk), To Telltale (Cut to 6 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
13 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
14 HOSE, (57.00 Inches Bulk) (Cut to 8 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
15 FILTER, Fuel 35-879884T
16 HOSE, (57.00 Inches Bulk) (Cut to 38 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
17 CONNECTOR ASSEMBLY, Fuel 22-8M0148585
18 BUSHING 23-856954
19 GROMMET 25-8M0190980
20 WASHER 12-8M0214930
21 NUT, (M6) 11-401196
22 BRACKET 893772 880121
23 SCREW, (M6 x 13) Stainless Steel Comment: (NON-HANDLE) 10-40011126
24 CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (13 IN.) 32-828547T1
25 CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (26 IN.) 32-828547T1

Gear Housing(Driveshaft - 2.31:1 - S/N-0T625303 and below

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft - 2.31:1 - S/N-0T625303 and below:

Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft - 2.31:1 - S/N-0T625303 and below Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete 1667-9011G86
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 PIN, Dowel - With Hole (.375 x .625) (FRONT) 17-8M0084244 17-43043
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
5 WASHER 12-191833
6 PIN, Dowel - Without Hole (.375 x .625) (REAR) 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Needle Bearing NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 GEAR, Pinion (13 Teeth) 43-44484T
16 NUT, (.625-18) 11-35921
17 CAM, Shift Control 850307
18 BEARING ASSEMBLY, Tapered Roller 31-42677A1
19 SHIM SET 15-44492A1
20 DRIVESHAFT ASSEMBLY 45-854808A1
21 SLEEVE/RING KIT 42461A1
22 NOT SOLD SEPARATE, Ring Seal NSS
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-430331
25 GASKET 27-8M0214931
26 SEAL, Oil (LOWER) 26-43036
27 SEAL, Oil (UPPER) 26-43035
28 GASKET 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-8M0214957
32 SEAL Comment: (W/O FLANGE) 8M0204658
32 SEAL, Water Tube Comment: (W/FLANGE) 8M0151044
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25 MM) 10-8248326
36 SHIFT SHAFT ASSEMBLY 853906A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25 MM) 10-8248326
42 FACE SEAL 26-861415 26-816575
- SEAL KIT, Gear Housing 26-43035A05
- REPAIR KIT, Water Pump 46-43024A09
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

Gear Housing(Driveshaft - 2.33:1 - S/N-0T625304 and up)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft - 2.33:1 - S/N-0T625304 and up):

Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft - 2.33:1 - S/N-0T625304 and up) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete 1667-9011G86
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 PIN, Dowel - With Hole (.375 x .625) (FRONT) 17-8M0084244 17-43043
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
5 SEAL 12-191833
6 PIN, Dowel - Without Hole (.375 x .625) (REAR) 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Needle Bearing NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 NOT SOLD SEPARATE, Pinion Gear (12 Teeth)(Part of 43-882813A3) NSS
16 NUT, (.625-18) 11-35921
17 CAM, Shift Control 850307
18 BEARING ASSEMBLY, Tapered Roller 31-883047A1
19 SHIM SET 15-44492A1
20 DRIVESHAFT ASSEMBLY 45-854808A1
21 SLEEVE/RING KIT 42461A1
22 NOT SOLD SEPARATE, Ring Seal NSS
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-430331
25 GASKET 27-8M0214931
26 SEAL, Oil (LOWER) 26-43036
27 SEAL, Oil (UPPER) 26-43035
28 GASKET 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-8M0214957
32 SEAL Comment: (W/O FLANGE) 8M0204658
32 SEAL, Water Tube Comment: (W/FLANGE) 8M0151044
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25 MM) 10-8248326
36 SHIFT SHAFT ASSEMBLY 853906A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25 MM) 10-8248326
42 FACE SEAL 26-861415 26-816575
- SEAL KIT, Gear Housing 26-43035A05
- REPAIR KIT, Water Pump 46-43024A09
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

Gear Housing(Driveshaft)(2:1 Gear Ratio)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft)(2:1 Gear Ratio):

Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Driveshaft)(2:1 Gear Ratio) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete Comment: (SHORT) 1682-821306T54 1682-821306T38 (SHORT)
- GEAR HOUSING ASSEMBLY, Complete Comment: (LONG) 1682-821306T17 1682-821306A17 (LONG)
1 GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) 1682-821306T12 1682-821306A12 (BASIC)
2 SEAL/PLATE KIT 818226A1
3 NOT SOLD SEPARATE, Plate NSS
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
5 SEAL 12-191833
6 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
7 SEAL 12-191833
8 NUT, (.437-20) 11-55910
9 GEAR, Pinion - 13 Teeth 43-821326T1
10 BEARING ASSEMBLY 31-821321A2
11 NOT SOLD SEPARATE, Cup NSS
12 SCREW, (M6 x 16) 10-8248324
13 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
14 SEAL, Water Tube Comment: (SHORT)(W/FLANGE) 8M0151044
14 SEAL Comment: (LONG - 2-1/4) 8235471
15 WASHER 12-866451
16 KEY 28-8M0214993
17 WASHER 12-866451
18 GASKET, Upper Water Pump 27-822189
19 GASKET, Lower Water Pump (LOWER) 27-8M0214956
20 FACE PLATE 8213542
21 IMPELLER 47-8M0204712
22 BASE ASSEMBLY, Water Pump 46-821307A2
23 SEAL 26-821309
24 SEAL 26-821310
25 O-RING, (1.421 x .139) 25-821308
26 DRIVESHAFT Comment: (SHORT) 45-826193T2
26 DRIVESHAFT Comment: (LONG) 45-826194A1
27 BEARING, Ball 30-821311
28 TIE STRAP 823548T 823548, 54-856608
29 BOOT 822158
30 RETAINER 821827
31 O-RING, (1.609 x .139) 25-26855
32 O-RING, (.239 x .174) 25-85594
33 WASHER 12-814803 12-93853
34 SHIFT SHAFT Comment: (SHORT) 827865A2
34 SHIFT SHAFT Comment: (LONG) 827865A1
35 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
36 PIN, (.078 x .437) 17-85593
37 CAM, Shift 8213161
38 PIN, (.125 x .625) 17-822369
- SEAL KIT, Gear Housing 823547A03
- REPAIR KIT, Water Pump 821354A04
- GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete Comment: (SHORT) 1682-821306T54 1682-821306T38 (SHORT)
- GEAR HOUSING ASSEMBLY, Complete Comment: (LONG) 1682-821306T17 1682-821306A17 (LONG)
1 GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) 1682-821306T12 1682-821306A12 (BASIC)
2 SEAL/PLATE KIT 818226A1
3 NOT SOLD SEPARATE, Plate NSS
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
5 SEAL 12-191833
6 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
7 SEAL 12-191833
8 NUT, (.437-20) 11-55910
9 GEAR, Pinion - 13 Teeth (13 TEETH) 43-821326T1
10 BEARING ASSEMBLY 31-821321A2
11 NOT SOLD SEPARATE, Cup NSS
12 SCREW, (M6 x 16) 10-8248324
13 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
14 SEAL, Water Tube Comment: (SHORT - 1-3/4) 8M0151044
14 SEAL Comment: (LONG - 2-1/4) 8235471
15 WASHER 12-866451
16 KEY 28-8M0214993
17 WASHER 12-866451
18 GASKET, Upper Water Pump 27-822189
19 GASKET, Lower Water Pump (LOWER) 27-8M0214956
20 FACE PLATE 8213542
21 IMPELLER 47-8M0204712
22 BASE ASSEMBLY, Water Pump 46-821307A2
23 SEAL 26-821309
24 SEAL 26-821310
25 O-RING, (1.421 x .139) 25-821308
26 DRIVESHAFT Comment: (SHORT) 45-826193T2
26 DRIVESHAFT Comment: (LONG) 45-826194A1
27 BEARING, Ball 30-821311
28 TIE STRAP 823548T 823548, 54-856608
29 BOOT 822158
30 RETAINER 821827
31 O-RING, (1.609 x .139) 25-26855
32 O-RING, (.239 x .174) 25-85594
33 WASHER 12-814803 12-93853
34 SHIFT SHAFT Comment: (SHORT) 827865A2
34 SHIFT SHAFT Comment: (LONG) 827865A1
35 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
36 PIN, (.078 x .437) 17-85593
37 CAM, Shift 8213161
38 PIN, (.125 x .625) 17-822369
- SEAL KIT, Gear Housing 823547A03
- REPAIR KIT, Water Pump 821354A04

Gear Housing(Prop Shaft - 2.31:1 - S/N-0T625303 and below)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Prop Shaft - 2.31:1 - S/N-0T625303 and below):

Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Prop Shaft - 2.31:1 - S/N-0T625303 and below) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete 1667-9011G86
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 BEARING SET, Cup And Cone 31-30894A1
3 NOT SOLD SEPARATE, Cup NSS
4 GEAR ASSEMBLY, Forward - 30 Teeth 43-859472A3
5 BEARING, Needle 31-30895T
6 RING, Retaining 53-856823
7 FOLLOWER KIT, Cam 850315A1
8 BALL 30-44530
9 NOT SOLD SEPARATE, Slide NSS
10 SPRING 24-850327
11 CLUTCH 52-850048T 52-850048
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 SPRING 24-30893
14 PROPELLER SHAFT 44-8M0140445
15 GEAR, Reverse (30 Teeth) 43-850034T 43-850034
16 CARRIER ASSEMBLY, Bearing 8M0168901
17 O-RING, (3.609 x .139) 25-8M0214974
18 BEARING, Needle 31-30956T
19 SEAL, Oil (INNER) 26-8M0205728
20 SEAL, Oil (OUTER) 26-8M0205729
21 BEARING, Roller 31-12578T
22 THRUST WASHER 12-12577
23 BEARING, Thrust 31-12576
24 STUD, (M8 x 48) 16-8M0034456 16-42917 2
25 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
26 NUT, (M8) 11-401378
27 SHIM SET 15-44491A1
28 INSERT, Threaded 8227731
29 NOT SOLD SEPARATE, Decal NSS
30 NOT SOLD SEPARATE, Decal-Prop Operation NSS
31 THRUST WASHER Comment: (SERVICE ITEMS) 13191Q01
32 PROP NUT KIT, (.750-16) Comment: (SERVICE ITEMS) 11-52707Q1
33 TAB WASHER Comment: (SERVICE ITEMS) 14-816629Q 14-816629, 14-31210, 14-816629B (SERVICE ITEMS)
34 SCREW, (M10 x 45) 10-4000380
35 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
- SEAL KIT, Gear Housing 26-43035A05

Gear Housing(Prop Shaft - 2.33:1 - S/N-0T625304 and up)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Prop Shaft - 2.33:1 - S/N-0T625304 and up):

Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing(Prop Shaft - 2.33:1 - S/N-0T625304 and up) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete 1667-9011G86
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 BEARING SET, Cup And Cone 31-30894A1
3 NOT SOLD SEPARATE, Cup NSS
4 GEAR KIT, Forward And Pinion 28 Teeth 43-882813A3
5 BEARING, Needle 31-30895T
6 RING, Retaining 53-856823
7 FOLLOWER KIT, Cam 850315A1
8 BALL 30-44530
9 NOT SOLD SEPARATE, Slide NSS
10 SPRING 24-850327
11 CLUTCH 52-850048T 52-850048
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 SPRING 24-30893
14 PROPELLER SHAFT 44-8M0140445
15 GEAR, Reverse - 28 Teeth 43-882814T
16 CARRIER ASSEMBLY, Bearing 8M0168901
17 O-RING, (3.609 x .139) 25-8M0214974
18 BEARING, Needle 31-30956T
19 SEAL, Oil (INNER) 26-8M0205728
20 SEAL, Oil (OUTER) 26-8M0205729
21 BEARING, Roller 31-12578T
22 THRUST WASHER 12-12577
23 BEARING, Thrust 31-12576
24 STUD, (M8 x 48) 16-8M0034456 16-42917 2
25 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
26 NUT, (M8) 11-401378
27 SHIM SET 15-44491A1
28 INSERT, Threaded 8227731
29 NOT SOLD SEPARATE, Decal NSS
30 NOT SOLD SEPARATE, Decal-Prop operation NSS
31 THRUST WASHER Comment: (SERVICE ITEMS) 13191Q01
32 PROP NUT KIT, (.750-16) Comment: (SERVICE ITEMS) 11-52707Q1
33 TAB WASHER Comment: (SERVICE ITEMS) 14-816629Q 14-816629, 14-31210, 14-816629B (SERVICE ITEMS)
34 SCREW, (M10 x 45) 10-4000380
35 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
- SEAL KIT, Gear Housing 26-43035A05

Gear Housing, Propeller Shaft - 2:1 Gear Ratio

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - 2:1 Gear Ratio:

Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - 2:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete Comment: (SHORT) 1682-821306T54 1682-821306T38 (SHORT)
- GEAR HOUSING ASSEMBLY, Complete Comment: (LONG) 1682-821306T17 1682-821306A17 (LONG)
1 GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) 1682-821306T12 1682-821306A12 (BASIC)
39 PIN, Dowel 17-821327
40 GASKET 27-823942
41 TUBE 32-8M0026108 32-821828
42 PLUG, Rubber Comment: SN# USA-0T979999/BEL-0P325499 and below & Below 19-824928001 19-824928, 19-32297 SN# USA-0T979999/BEL-0P325499 and below & Below
42 PLUG, Rubber Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 19-824928001 19-824928, 19-32297 SN# USA-0T980000/BEL-0P325500 and up & Up
43 SCREEN 821829
44 TRIM TAB 822157T2
45 SCREW, (M8 x 20) 10-82497020
46 WASHER 12-72397
47 GEAR ASSEMBLY, Forward - 26 Teeth 43-821315T1
48 BEARING ASSEMBLY, Roller 31-8M0103470 31-99328A 1
49 NOT SOLD SEPARATE, Cup NSS
50 BEARING, Roller 31-41326
51 FOLLOWER, Cam 821578
52 SPRING 24-8261991
53 PIN 17-8M0020999 17-85093
54 CLUTCH 52-821314T 52-821314
55 SPRING 24-38114
56 PROPELLER SHAFT 44-8M0140441
57 GEAR, Reverse - 26 Teeth 43-821312T1
58 BEARING, Ball 30-20839T
59 CARRIER ASSEMBLY, Bearing 8M0168900
60 O-RING 25-815460
61 BEARING, Needle 31-21700
62 SEAL, Oil 26-8M0205511
63 SEAL, Oil 26-8M0203757
64 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
65 SCREW, (M8 x 30) 10-85594030
66 INSERT, Threaded 8227731
67 NOT SOLD SEPARATE, Decal (2:1) NSS
68 THRUST HUB 73345A1
69 PROP NUT KIT 11-69578Q1
70 TAB WASHER 14-8M0214942
71 SCREW, (M10 x 45) 10-4000380
72 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
73 PLUG 19-95925
- SEAL KIT, Gear Housing 823547A03
- GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete Comment: (SHORT) 1682-821306T54 1682-821306T38 (SHORT)
- GEAR HOUSING ASSEMBLY, Complete Comment: (LONG) 1682-821306T17 1682-821306A17 (LONG)
1 GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) 1682-821306T12 1682-821306A12 (BASIC)
39 PIN, Dowel 17-821327
40 GASKET 27-823942
41 TUBE 32-8M0026108 32-821828
42 PLUG, Rubber Comment: SN# USA-0T979999/BEL-0P325499 & Below 19-824928001 19-824928, 19-32297 SN# USA-0T979999/BEL-0P325499 & Below
42 PLUG, Rubber Comment: SN# USA-0T980000/BEL-0P325500 & Up 19-824928001 19-824928, 19-32297 SN# USA-0T980000/BEL-0P325500 & Up
43 SCREEN 821829
44 TRIM TAB 822157T2
45 SCREW, (M8 x 20) 10-82497020
46 WASHER 12-72397
47 GEAR ASSEMBLY, Forward - 26 Teeth (26 TEETH) 43-821315T1
48 BEARING ASSEMBLY, Roller 31-8M0103470 31-99328A 1
49 NOT SOLD SEPARATE, Cup NSS
50 BEARING, Roller 31-41326
51 FOLLOWER, Cam 821578
52 SPRING 24-8261991
53 PIN 17-8M0020999 17-85093
54 CLUTCH 52-821314T 52-821314
55 SPRING 24-38114
56 PROPELLER SHAFT 44-8M0140441
57 GEAR, Reverse - 26 Teeth (26 TEETH) 43-821312T1
58 BEARING, Ball 30-20839T
59 CARRIER ASSEMBLY, Bearing 8M0168900
60 O-RING 25-815460
61 BEARING, Needle 31-21700
62 SEAL, Oil 26-8M0205511
63 SEAL, Oil 26-8M0203757
64 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
65 SCREW, (M8 x 30) 10-85594030
66 INSERT, Threaded 8227731
67 NOT SOLD SEPARATE, Decal 2:1 NSS
68 THRUST HUB 73345A1
69 PROP NUT KIT 11-69578Q1
70 TAB WASHER 14-8M0214942
71 SCREW, (M10 x 45) 10-4000380
72 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
73 PLUG 19-95925
- SEAL KIT, Gear Housing 823547A03

Ignition Coil, S/N-USA-0T979999/BEL-0P325499 and Below

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil, S/N-USA-0T979999/BEL-0P325499 and Below:

Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil, S/N-USA-0T979999/BEL-0P325499 and Below Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, Coil Mounting 8798471
2 COIL ASSEMBLY, Ignition 339-877807A2
3 CABLE ASSEMBLY, Hi Tension 84-821945T68
4 SPACER 23-309773
5 NUT, (M5) Stainless Steel 11-401385
6 RELAY ASSEMBLY 8M0207773
7 BRACKET 828102
8 GROMMET 25-818967
9 BUSHING 23-8M0214955
10 SCREW, (M6 x 25 MM) 10-82129125
11 BUSHING 23-856954
12 GROMMET 25-8M0190980
13 WASHER 12-8M0214930
14 SCREW, (M6 x 30) 10-82684430
15 SCREW, (M6 x 10) 10-82129110
16 J CLIP 54-8M0024808
17 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
18 CABLE ASSEMBLY 84-858414A3

Ignition Coil, S/N-USA-0T980000/BEL-0P325500 and Up

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil, S/N-USA-0T980000/BEL-0P325500 and Up:

Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil, S/N-USA-0T980000/BEL-0P325500 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, Coil Mounting 892858T
2 COIL, Ignition 300-8M0077471 300-879984T01, 339-879984A 1, 339-879984T00
3 CABLE SET 84-881908T 84-821945T74, 84-821945T65
4 SPACER 23-8M0206979
5 SCREW, (M6 x 45) 10-82129145
6 RELAY ASSEMBLY 8M0207773
7 BRACKET 828102
8 GROMMET 25-818967
9 BUSHING 23-8M0214955
10 SCREW, (M6 x 25 MM) 10-82129125
11 BUSHING 23-856954
12 GROMMET 25-8M0190980
13 WASHER 12-8M0214930
14 SCREW, (M6 x 30) 10-82684430
15 SCREW, (M6 x 14) 10-82129114
16 SPACER 23-892863002
17 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
18 CABLE ASSEMBLY 84-858414A3
19 SCREW, (M6 x 55) 10-82129155

Intake

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake:

Mercury 40 EFI (3 CYL.)(4-STROKE) Intake Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M6 x 90) 10-82615890
2 INTAKE, Air 856126T
3 O-RING 25-856525
4 PLATE 834783T
5 ISOLATOR Comment: (40) 834784T
5 ISOLATOR Comment: (30) 834784T1
6 PLUG 19-827633
7 ATTENUATOR ASSEMBLY, Sound 856127A2
8 BUSHING 23-856954
9 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
10 TIE STRAP, (11.750 Inches) 54-850181
11 SEAL Comment: SN# USA-0T979999/BEL-0P325499 and below & Below 26-856128001 26-856128 SN# USA-0T979999/BEL-0P325499 and below & Below
11 SEAL Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 26-856128001 26-856128 SN# USA-0T980000/BEL-0P325500 and up & Up
12 O-RING 25-8250572
13 O-RING 25-8250572
14 PIN, Dowel 17-23784
15 SCREW, (M6 x 25 MM) 10-8248326
16 BREATHER HOSE 32-8M0182223
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
- GASKET SET, Engine 27-825231A02

Intake Manifold

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake Manifold:

Mercury 40 EFI (3 CYL.)(4-STROKE) Intake Manifold Diagram
Position No. Part Name OEM Number Supersedes
1 MANIFOLD, Intake 8M0029463 878139T01, 878139T
2 GASKET SET Comment: (Contains 4 Gaskets) 27-879866
3 SCREW 10-881059
4 BRACKET 877834
5 NUT, (M6) Stainless Steel 11-401366
6 SOLENOID VALVE 877805T
7 TFI SYSTEM 879886T
8 INJECTOR Comment: SN# USA-0T979999/BEL-0P325499 & Below 892123002 892123001, 892123, 877826 SN# USA-0T979999/BEL-0P325499 & Below
8 INJECTOR Comment: SN# USA-0T980000/BEL-0P325500 & Up 892123002 892123001, 892123, 877826 SN# USA-0T980000/BEL-0P325500 & Up
- O-RING KIT, Injector Comment: (UPPER) 25-883597
- O-RING KIT, Injector Comment: (LOWER) 25-883598
9 SCREW 10-881059
10 SCREW 10-881059
11 CLIP 54-883460
12 HOSE 32-877831A1
13 THROTTLE BODY 877831A03 877831T 1
14 GASKET 27-879867
15 SCREW 10-881059
16 SENSOR, Position 8M0125617
17 SCREW 10-881060
18 SENSOR, MAP 854445
19 SENSOR ASSEMBLY Comment: (BRASS HOUSING) 8M0148668
19 SENSOR ASSEMBLY, Temperature Comment: (PLASTIC) 8M0214984
20 O-RING, (.351 x .072) Comment: (Use with Brass Housing) 25-896699 25-888814 (Use with Brass Housing)
20 O-RING, (.301 x .070) Comment: (Use with Plastic Housing) 25-627021
21 ATTENUATOR, Sound 893521 881063T
22 SCREW, (M6 x 25 MM) 10-8248326
23 BREATHER HOSE 32-8M0012378 32-880754A 2
24 RESTRICTOR Comment: (30) 8M0047979
25 SCREW, (M6 x 30) 10-82684430
26 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
27 SCREW, (#10-16 x .625) 10-8214281
28 RETAINER 8M0007495 883832
- GASKET SET 27-859352A02

Intake/Exhaust Valves

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake/Exhaust Valves:

Mercury 40 EFI (3 CYL.)(4-STROKE) Intake/Exhaust Valves Diagram
Position No. Part Name OEM Number Supersedes
1 VALVE, Exhaust 8M0065029 832991T 3
2 VALVE, Intake 832990T3
3 SEAL 26-858271
4 SPRING, Valve - Outer 24-893552 24-858268
5 RETAINER 822650
6 KEY 28-893554 28-822651
7 ROCKER ARM 898821A01
8 SCREW 10-825046
9 NUT 11-826150 11-858274
10 SHAFT, Rocker 834780T1
11 NOT SOLD SEPARATE, Plug NSS
12 BRACKET 893560 859577
13 SPRING 24-893562 24-825052 1
14 BRACKET 893561 858275
15 SPRING 24-854713
16 GASKET 27-893645 27-859576
17 PIN 17-859575 17-893584
18 SCREW, (M8 x 23) 10-875218
19 SPRING, Overload Comment: SN# USA-USA-0T800999/BEL-0P267999 and below & Below 24-893563 24-889775, 24-881858 SN# USA-USA-0T800999/BEL-0P267999 and below & Below
19 SPRING, Overload Comment: SN# USA-0T801000/BEL-0P268000 and up & Up 24-893563 24-889775, 24-881858 SN# USA-0T801000/BEL-0P268000 and up & Up
- GASKET SET, Engine 27-825231A02
- CYLINDER HEAD ASSEMBLY Comment: (ELECTRIC) 8M0205506
- CYLINDER HEAD ASSEMBLY Comment: (MANUAL) 893504T02 877568T 9 (MANUAL)
1 VALVE, Exhaust 8M0065029 832991T 3
2 VALVE, Intake 832990T3
3 SEAL, Valve Stem 26-858271
4 SPRING, Valve - Outer 24-893552 24-858268
5 RETAINER 822650
6 KEY 28-893554 28-822651
7 ROCKER ARM 898821A01
8 SCREW 10-825046
9 NUT 11-826150 11-858274
10 SHAFT, Rocker 834780T1
11 NOT SOLD SEPARATE, Plug NSS
12 BRACKET 893560 859577
13 SPRING 24-893562 24-825052 1
14 BRACKET 893561 858275
15 SPRING 24-854713
16 GASKET 27-893645 27-859576
17 PIN, Cam Thrust 17-859575 17-893584
18 SCREW, (M8 x 23) 10-875218
19 SPRING, Overload 24-893563 24-889775, 24-881858
- CYLINDER HEAD ASSEMBLY 8M0205506
- GASKET SET 27-859352A02

Linkage

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage:

Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, (M6 x 60) 10-8147763
3 NUT, (M6) 11-401196
4 LEVER ASSEMBLY, Throttle 822682A4
5 RETAINER Comment: (NON HANDLE) 883160
6 SCREW, (M6 x 40) 10-8248329
7 CAP 42942
8 ARM ASSEMBLY, Throttle 883006A1
9 CAM, Throttle 879865
10 BUSHING 23-883005
11 SCREW, (#10-16 x .625) 10-8214281
12 BUSHING 23-8M0215006
13 BRACKET Comment: (NON HANDLE) 827706A4
14 LATCH Comment: (NON HANDLE) 98889
15 SCREW, (M6 x 16) Comment: (NON HANDLE) 10-8248324
16 SLEEVE Comment: (NON HANDLE) 23-15885
17 SHIFT ROD Comment: (NON HANDLE) 882820 826271 (NON HANDLE)
18 RETAINER Comment: (NON HANDLE) 822459
19 LEVER, Shift Comment: (NON HANDLE) 8259571
20 BUSHING 23-825078
21 LINK ASSEMBLY, Throttle 893780A01 881062A 1
22 SOCKET 8M0084742
23 SHIFT SHAFT ASSEMBLY, Horizontal 826588A4
24 RETAINER 8277071
25 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
26 COTTER PIN 18-210711
27 SPRING, Detent 24-826077
28 SPRING, Backing 24-824993
29 SPRING, Plate 824994
30 SCREW, (M5 x 16) Stainless Steel 10-40011107
31 SWITCH Comment: (ELECTRIC HANDLE MODELS) 87-8M0052927 87-813960A 3 (ELECTRIC HANDLE MODELS)
32 SCREW, (M3 x 20) Comment: (ELECTRIC HANDLE MODELS) 10-88075020
33 PLATE, Switch Comment: (ELECTRIC HANDLE MODELS) 824923

Linkage(Electric Bigfoot)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Electric Bigfoot):

Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Electric Bigfoot) Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, (M6 x 60) 10-8147763
3 NUT, (M6) 11-401196
4 CAP 42942
5 LEVER ASSEMBLY, Throttle 822682A4
6 RETAINER 883160
7 BUSHING 23-825078
8 RETAINER 822459
9 LEVER, Shift 8259571
10 BRACKET Comment: SN# 0T549732 and below & Below 827706A4
10 BRACKET Comment: SN# 0T549733 and up & Up 827706A4
11 LATCH 98889
12 NOT SOLD SEPARATE, Guide-Shift Rod Comment: SN# 0T549733 and up & Up NSS
12 GUIDE, Shift Rod Comment: SN# 0T549732 and below & Below 8501631
13 SLEEVE 23-15885
14 SHIFT ROD 893777 850162
15 SCREW, (M6 x 16) 10-8248324
16 SHIFT LINK 893769A01 850255A 1
17 BUSHING 23-48475
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 NUT, (M6) Stainless Steel 11-401386
20 COTTER PIN 18-210711
21 LEVER ASSEMBLY, Shift Shaft 850166T2
22 BUSHING 23-850165
23 CAM, Throttle 8535853
24 SPACER 23-309772
25 WASHER 12-4002314
26 SCREW, (M5 x 16) 10-40056107

Linkage(Manual Bigfoot)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Manual Bigfoot):

Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Manual Bigfoot) Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, (M6 x 60) 10-8147763
3 NUT, (M6) 11-401196
4 CAP 42942
5 LEVER ASSEMBLY, Throttle 822682A4
6 SCREW, (M6 x 25 MM) 10-8248326
7 SHIFT GUIDE 858245
8 SCREW, (M5 x 12) 10-82239312
9 SHIFT SLIDE 858246
10 DETENT/SPRING KIT 12016A2
11 NOT SOLD SEPARATE, Spring NSS
12 SHIFT ROD 858247
13 COTTER PIN 18-210711
14 NUT, (M6) Stainless Steel 11-401386
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SHIFT LINK 858248
17 BUSHING 23-48475
18 LEVER ASSEMBLY, Shift Shaft 850166T2
19 BUSHING 23-850165
20 CAM, Throttle 8535853
21 SPACER 23-309772
22 WASHER 12-4002314
23 SCREW, (M5 x 16) 10-40056107

Linkage(Non Bigfoot)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Non Bigfoot):

Mercury 40 EFI (3 CYL.)(4-STROKE) Linkage(Non Bigfoot) Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, (M6 x 60) Comment: (30 HP) 10-8147763
3 NUT, (M6) Comment: (30 HP) 11-401196
4 BUSHING Comment: (30 HP) 23-823807 23-42806 (30 HP)
5 SCREW, (M6 x 60) Comment: (40 HP) 10-8147763
6 NUT, (M6) Comment: (40 HP) 11-401196
7 CAP Comment: (40 HP) 42942
8 LEVER ASSEMBLY, Throttle 822682A4
9 RETAINER 883160
10 BUSHING 23-825078
11 RETAINER Comment: (NON HANDLE) 822459
12 LEVER, Shift Comment: (NON HANDLE) 8259571
13 BRACKET Comment: (NON HANDLE) 827706A4
14 LATCH Comment: (NON HANDLE) 98889
15 SCREW, (M6 x 16) Comment: (NON HANDLE) 10-8248324
16 SLEEVE Comment: (NON HANDLE) 23-15885
17 SHIFT ROD Comment: (NON HANDLE) 882820 826271 (NON HANDLE)
18 CAM, Throttle 8535853
19 SPACER 23-309772
20 WASHER 12-4002314
21 SCREW, (M5 x 16) 10-40056107
22 SHIFT SHAFT ASSEMBLY, Horizontal 826588A4
23 RETAINER 8277071
24 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
25 COTTER PIN 18-210711
26 SPRING, Detent 24-826077
27 SPRING, Backing 24-824993
28 SPRING, Plate 824994
29 SCREW, (M5 x 16) Stainless Steel 10-40011107
30 SWITCH Comment: (ELECTRIC HANDLE MODELS) 87-8M0052927 87-813960A 3 (ELECTRIC HANDLE MODELS)
31 SCREW, (M3 x 20) Comment: (ELECTRIC HANDLE MODELS) 10-88075020
32 PLATE Comment: (ELECTRIC HANDLE MODELS) 824923

Manual Starter

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Manual Starter:

Mercury 40 EFI (3 CYL.)(4-STROKE) Manual Starter Diagram
Position No. Part Name OEM Number Supersedes
- STARTER ASSEMBLY, Recoil Comment: SN# USA-0T901306/BEL-0P294183 & Below 835253A13 835253T 6 SN# USA-0T901306/BEL-0P294183 & Below
- STARTER ASSEMBLY, Recoil Comment: SN# USA-0T901307/BEL-0P294184 & Up 835253A13 835253T 6 SN# USA-0T901307/BEL-0P294184 & Up
1 HOUSING ASSEMBLY, Recoil Comment: SN# USA-0T901306/BEL-0P294183 & Below 835253A12 835253A 8 SN# USA-0T901306/BEL-0P294183 & Below
1 HOUSING ASSEMBLY, Recoil Comment: SN# USA-0T901307/BEL-0P294184 & Up 835253A12 835253A 8 SN# USA-0T901307/BEL-0P294184 & Up
2 CAM 8167122
3 SPRING 24-8267911
4 SEAL 8M0026455 835255 2
5 ROLLER 835256T 835256
6 BUSHING 23-852987T 23-852987
7 WASHER 826414T 12-826414
8 SCREW, (M6 x 30) 10-82684430
9 LOCKWASHER 13-826229
10 SPRING 24-86857T01
11 SHEAVE ASSEMBLY, Starter 50-854317T5
12 CAM 868501
13 SPRING 24-86851T02
14 RING, Retaining 53-86849T01
15 SPRING 24-868523
16 CAM 86853T01
17 SCREW, (.250-20 x .625) 10-826253 10-97516, 10-818838
18 ROPE 50-12066Q10
19 LEVER, Interlock 856073 852449
20 RETAINER 856072T 856072
21 SPRING 24-856138T03 24-856138 3
22 BUSHING 854779T 854779
23 SCREW, (#10-16 x 1.00) 10-8182491
24 HANDLE ASSEMBLY 85174A1
25 NOT SOLD SEPARATE, Retainer NSS
26 SCREW, (M6 x 25 MM) 10-8248326
27 CABLE, Interlock Comment: SN# USA-0T901306/BEL-0P294183 & Below 856754 816748 6 SN# USA-0T901306/BEL-0P294183 & Below
27 CABLE, Interlock Comment: SN# USA-0T901307/BEL-0P294184 & Up 856754003
28 SCREW, (#10-16 x .625) Comment: SN# USA-0T901306/BEL-0P294183 & Below 10-8214281
28 SCREW, (M5 x 16) Stainless Steel Comment: SN# USA-0T901307/BEL-0P294184 & Up 10-40011107
29 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
30 COTTER PIN 18-26811
31 SCREW, (M5 x 16) Stainless Steel 10-40011107
32 DECAL, EPA Label Information Comment: (2002) 37-804654A02
32 DECAL, EPA Label Information Comment: (2003) 37-804654A03
32 DECAL, EPA Label Information Comment: (2004) 37-804654A04
32 DECAL, EPA Label Information Comment: (2005) 37-804654A05

Manual Tilt

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Manual Tilt:

Mercury 40 EFI (3 CYL.)(4-STROKE) Manual Tilt Diagram
Position No. Part Name OEM Number Supersedes
- MANUAL TRIM ASSEMBLY 8M0118570
1 SHOCK ROD ASSEMBLY 8M0118572
2 PISTON ASSEMBLY, Trim Memory 893903A01
3 O-RING KIT, Cylinder 25-893917A01 25-809872A 1
4 NOT SOLD SEPARATE, O Ring NSS
5 CYLINDER ASSEMBLY 893918A01 811224A 1
6 SCREW AND SEAL KIT 893919A01 813433A 2
7 ACCUMULATOR ASSEMBLY 893920A01 813454A 2
8 VALVE BODY ASSEMBLY 893921A01 813455T 4
9 CAM KIT 893923A01 813457A 3
10 VALVE KIT, Velocity 893924A01 809881A 1
11 REPAIR KIT 893925A01 809882A 1
12 CABLE ASSEMBLY, Ground 8M0207768
- O-RING KIT 25-893922A01 25-809880A 2
13 PIN 17-19607
14 PIN, Trilobe 17-821539 17-13794, 17-19603
- MANUAL TRIM ASSEMBLY 8M0118570
1 SHOCK ROD ASSEMBLY 8M0118572
2 PISTON ASSEMBLY, Trim Memory 893903A01
3 O-RING KIT, Cylinder 25-893917A01 25-809872A 1
4 NOT SOLD SEPARATE, O Ring NSS
5 CYLINDER ASSEMBLY 893918A01 811224A 1
6 SCREW AND SEAL KIT 893919A01 813433A 2
7 ACCUMULATOR ASSEMBLY 893920A01 813454A 2
8 VALVE BODY ASSEMBLY 893921A01 813455T 4
9 CAM KIT 893923A01 813457A 3
10 VALVE KIT, Velocity 893924A01 809881A 1
11 REPAIR KIT 893925A01 809882A 1
12 CABLE ASSEMBLY, Ground 8M0207768
- O-RING KIT 25-893922A01 25-809880A 2
13 PIN 17-19607
14 PIN, Trilobe 17-821539 17-13794, 17-19603

Power Trim

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Power Trim:

Mercury 40 EFI (3 CYL.)(4-STROKE) Power Trim Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Power Trim Comment: (NON-BIGFOOT) 8M0055006 893518T01, 830150T10, 830150T 6 (NON-BIGFOOT)
- PUMP ASSEMBLY, Power Trim Comment: (BIGFOOT) 8M0055011 893517T01, 855654T09, 855654T08, 855654T 4 (BIGFOOT)
1 SHOCK ROD KIT 893943A01 855833A 1
2 PISTON ASSEMBLY, Memory 8M0171822
3 O-RING KIT, Rebuild 25-8M0171819
4 NOT SOLD SEPARATE, O Ring NSS
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 VALVE KIT, Trim Limit Comment: (NON-BIGFOOT) 893905A02 809873A 1 (NON-BIGFOOT)
6 VALVE KIT, Trim Limit Comment: (BIGFOOT) 893944A01 809873A 2 (BIGFOOT)
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT (MOTOR) 10-809876A1
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
16 CABLE ASSEMBLY 88238A18
- O-RING KIT (COMPLETE TRIM) 25-893914A02 25-809880A 1
17 PIN, Trilobe 17-821539 17-13794, 17-19603
18 PIN 17-19607
19 PIN 17-822869001 17-822869
- HARNESS ASSEMBLY, Trim 84-826802T21
20 HARNESS ASSEMBLY, Trim 84-826802T19
21 RELAY ASSEMBLY 8M0207773
22 BRACKET 828102
23 GROMMET 25-818967
24 BUSHING 23-8M0214955
25 NOT SOLD SEPARATE, Decal-Trim Relay NSS
26 SCREW, (M6 x 25 MM) 10-82129125
- PUMP ASSEMBLY, Power Trim 8M0055006 893518T01, 830150T10, 830150T 6
1 SHOCK ROD KIT 893943A01 855833A 1
2 PISTON ASSEMBLY, Memory 8M0171822
3 O-RING KIT, Rebuild 25-8M0171819
4 NOT SOLD SEPARATE, O Ring NSS
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 VALVE KIT, Trim Limit 893905A02 809873A 1
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT (MOTOR) 10-809876A1
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
16 CABLE ASSEMBLY 88238A18
- O-RING KIT (COMPLETE TRIM) 25-893914A02 25-809880A 1
17 PIN, Trilobe 17-821539 17-13794, 17-19603
18 PIN 17-19607
19 PIN Comment: SN# USA-0T979999/BEL-0P325499 & Below 17-822869001 17-822869 SN# USA-0T979999/BEL-0P325499 & Below
19 PIN Comment: SN# USA-0T980000/BEL-0P325500 & Up 17-822869001 17-822869 SN# USA-0T980000/BEL-0P325500 & Up
20 HARNESS ASSEMBLY, Trim 84-826802T16
21 RELAY ASSEMBLY 8M0207773
22 BRACKET 828102
23 GROMMET 25-818967
24 BUSHING 23-8M0214955
25 NOT SOLD SEPARATE, Decal-Trim Relay NSS
26 SCREW, (M6 x 25 MM) (M6 X 25) 10-82129125

Powerhead Gasket Set Components

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Powerhead Gasket Set Components:

Mercury 40 EFI (3 CYL.)(4-STROKE) Powerhead Gasket Set Components Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Engine 27-825231A02
0 O-RING, Air Intake 25-856525
0 O-RING, Isolator 25-8250572
0 SEAL, Valve Stem 26-858271
0 GASKET, Cylinder Block Comment: SN# USA-0T979999/BEL-0P325499 & Below 27-8M0213112
0 GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up 27-8M0163129
0 GASKET, Exhaust Cover Comment: SN# USA-0T979999/BEL-0P325499 & Below 27-8M4500244 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T979999/BEL-0P325499 & Below
0 GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up 27-8M4500244 27-834775005, 27-834775004, 27-834775 3 SN# USA-0T980000/BEL-0P325500 & Up
0 GASKET, Thermostat Cover 27-8M0177107
0 O-RING, Cylinder Head 25-8M0162934
0 O-RING, (.921 x .139), Cylinder Head Cover Plug 25-8M0204673
0 GASKET, Cylinder Head 27-8M0118180
0 O-RING, Oil Pump 25-857096
0 O-RING, Oil Pump 25-857094
0 O-RING, Oil Pump 25-857093
0 SEAL, Crankshaft-Top 8M0151047
0 SEAL, Crankshaft-Bottom 8M0151048
- GASKET SET 27-859352A02
0 GASKET SET, Intake Manifold Comment: (Contains 4 Gaskets) 27-879866
0 SEAL, Valve Stem 26-858271
0 GASKET, Vapor Separator Bowl 27-883213
0 GASKET, Cylinder Block 27-8M0163129
0 GASKET, Exhaust Cover 27-8M4500244 27-834775005, 27-834775004, 27-834775 3
0 GASKET, Thermostat Cover 27-8M0177107
0 O-RING, (.301 x .070), Temperature Sensor Comment: (Plastic Housing) 25-627021
0 O-RING, Cylinder Head 25-8M0162934
0 GASKET, Cylinder Head 27-8M0118180
0 O-RING, (.921 x .139), Oil Plug 25-8M0204673
0 O-RING, Oil Pump 25-857096
0 O-RING, Oil Pump 25-857094
0 O-RING, Oil Pump 25-857093
0 SEAL, Crankshaft-Top 8M0151047
0 SEAL, Crankshaft-Bottom 8M0151048
0 GASKET, Adaptor Plate 27-8M0213113
0 O-RING, Oil Pick-UP Plate 25-845746

Service/Support Material

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Service/Support Material:

Mercury 40 EFI (3 CYL.)(4-STROKE) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL, 30/40 Carb 4-Stroke (3 Cylinder) 90-80394102
0 OWNERS MANUAL Comment: 2002 90-10212020
0 OWNERS MANUAL Comment: 2003 90-10212030
0 OWNERS MANUAL Comment: 2004 90-10212040
0 OWNERS MANUAL Comment: 2005 90-10212050
0 OWNERS MANUAL Comment: (TRACKER)(2002) 90-10214020
0 SERVICE MANUAL 90-857046R1
0 DECAL SET Comment: (BLACK 30)(2002-2004) 37-803640A00 37-803640A99 (BLACK 30)(2002-2004)
0 DECAL SET Comment: (BLACK 30)(2005) 37-803640A05
0 DECAL SET Comment: (BLACK 40)(2002-2004) 37-803641A00 37-803641A99 (BLACK 40)(2002-2004)
0 DECAL SET Comment: (BLACK 40)(2005) 37-803641A05
0 DECAL SET Comment: (BLACK 40 BIGFOOT) 37-803644A00 37-803644A99 (BLACK 40 BIGFOOT)
0 DECAL SET Comment: (GRAY 30)(2002) 37-803642A03 37-803642A01, 37-803642A99 (GRAY 30)(2002)
0 DECAL SET Comment: (GRAY 30)(2003 AND ABOVE) 37-803642A03 37-803642A01, 37-803642A99 (GRAY 30)(2003 AND ABOVE)
0 DECAL SET Comment: (GRAY 40)(2002) 37-803643A03 37-803643A01, 37-803643A99 (GRAY 40)(2002)
0 DECAL SET Comment: (GRAY 40)(2003 AND ABOVE) 37-803643A03 37-803643A01, 37-803643A99 (GRAY 40)(2003 AND ABOVE)
0 DECAL SET Comment: (GRAY 40 BIGFOOT)(2002) 37-803645A01 37-803645A99 (GRAY 40 BIGFOOT)(2002)
0 DECAL SET Comment: (TRACKER 30) 37-803946A99
0 DECAL SET Comment: (TRACKER 40) 37-803947A99
0 DECAL, California Ultra Low Emissions 37-88343312
0 DECAL, EPA Label Information Comment: (2002) 37-804654A02
0 DECAL, EPA Label Information Comment: (2003) 37-804654A03
0 DECAL, EPA Label Information Comment: (2004) 37-804654A04
0 DECAL, EPA Label Information Comment: (2005) 37-804654A05
0 PARTS MANUAL, 30/40 EFI 4-Stroke (3 Cylinder) 90-88394302
0 OWNERS MANUAL Comment: 2002 90-10212020
0 OWNERS MANUAL Comment: 2003 90-10212030
0 OWNERS MANUAL Comment: 2004 90-10212040
0 OWNERS MANUAL Comment: 2005 90-10212050
0 SERVICE MANUAL 90-883064R02 90-883064R01, 90-883064
0 TOOL KIT 91-8M0162977
0 DECAL SET Comment: (MERC 30)(2002 thru 2004) 37-883530A02
0 DECAL SET Comment: (MERC 30)(2005) 37-883530A05
0 DECAL SET Comment: (MERC 40)(TRACKER 40)(2002 thru 2004) 37-883524A02
0 DECAL SET Comment: (MERC 40)(TRACKER 40)(2005) 37-883524A05
0 DECAL SET Comment: (MARINER 30)(2002) 37-883531A03 37-883531A02 (MARINER 30)(2002)
0 DECAL SET Comment: (MARINER 30)(2003 and Up) 37-883531A03 37-883531A02 (MARINER 30)(2003 and Up)
0 DECAL SET Comment: (MARINER 40)(2002) 37-883532A03 37-883532A02 (MARINER 40)(2002)
0 DECAL SET Comment: (MARINER 40)(2003 and Up) 37-883532A03 37-883532A02 (MARINER 40)(2003 and Up)
0 DECAL, Bodensee 37-884387
0 DECAL, EPA Label Information Comment: (2002) 37-883927A02
0 DECAL, EPA Label Information Comment: (2003) 37-883927A03
0 DECAL, EPA Label Information Comment: (2004) 37-883927A04
0 DECAL, EPA Label Information Comment: (2005) 37-883927A05

Starter Motor

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Starter Motor:

Mercury 40 EFI (3 CYL.)(4-STROKE) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY Comment: SN# USA-0T800999/BEL-0P267999 and below & Below 50-893887T 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T800999/BEL-0P267999 and below & Below
1 STARTER MOTOR ASSEMBLY Comment: SN# USA-0T801000/BEL-0P268000 and up & Up 50-893887T 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T801000/BEL-0P268000 and up & Up
2 THRU BOLT 10-965661
3 DRIVE KIT Comment: SN# USA-0T800999/BEL-0P267999 and below & Below 891752 90643 4 SN# USA-0T800999/BEL-0P267999 and below & Below
3 DRIVE KIT Comment: SN# USA-0T801000/BEL-0P268000 and up & Up 891752 90643 4 SN# USA-0T801000/BEL-0P268000 and up & Up
4 ARMATURE Comment: SN# USA-0T800999/BEL-0P267999 and below & Below 8236384
4 ARMATURE Comment: SN# USA-0T801000/BEL-0P268000 and up & Up 891753001
5 PINION Comment: SN# USA-0T800999/BEL-0P267999 and below & Below 68575T2
5 PINION Comment: SN# USA-0T801000/BEL-0P268000 and up & Up 68575T2
6 DRIVE CAP 8236392
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 DECAL, Warning, High Voltage 37-8272822
1 STARTER MOTOR ASSEMBLY Comment: SN# USA-0T800999/BEL-0P267999 & Below 50-893887T 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T800999/BEL-0P267999 & Below
1 STARTER MOTOR ASSEMBLY Comment: SN# USA-0T801000/BEL-0P268000 & Up 50-893887T 50-888160T, 50-884045T, 50-859170T 1 SN# USA-0T801000/BEL-0P268000 & Up
2 THRU BOLT 10-965661
3 DRIVE KIT Comment: SN# USA-0T800999/BEL-0P267999 & Below 891752 90643 4 SN# USA-0T800999/BEL-0P267999 & Below
3 DRIVE KIT Comment: SN# USA-0T801000/BEL-0P268000 & Up 891752 90643 4 SN# USA-0T801000/BEL-0P268000 & Up
4 ARMATURE Comment: SN# USA-0T800999/BEL-0P267999 & Below 8236384
4 ARMATURE Comment: SN# USA-0T801000/BEL-0P268000 & Up 891753001
5 PINION Comment: SN# USA-0T800999/BEL-0P267999 & Below 68575T2
5 PINION Comment: SN# USA-0T801000/BEL-0P268000 & Up 68575T2
6 DRIVE CAP 8236392
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 DECAL, Warning, High Voltage 37-8272822

Steering Arm

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Steering Arm:

Mercury 40 EFI (3 CYL.)(4-STROKE) Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (M12) 11-896963 11-859129, 11-90099
2 STRAP 893773002 827923 2, 893773001, 827923 1
3 MOUNT 8M0224385
4 WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel Comment: (BIGFOOT) 12-4002321
5 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
6 BUMPER 8M0156878
7 BUMPER Comment: (BIGFOOT) 8M0156878
8 RING, Retaining 53-89531
9 ARM, Steering 8M0118183
10 BRACKET Comment: (ELECTRIC) 8M0184092
11 TAB WASHER Comment: (ELECTRIC) 14-8M0009820 14-816669F 1 (ELECTRIC)
12 SCREW, (M10 x 30) Comment: (ELECTRIC) 10-4000377
13 BOLT, (M12 x 154) 10-898835001 10-42973
14 SPACER Comment: (SHORT) 23-8279973
14 SPACER Comment: (LONG) 23-8279971
15 SWIVEL TUBE Comment: (SHORT) 8M0219910
15 SWIVEL TUBE Comment: (LONG) 893590T01 826233T 4 (LONG)
16 CABLE ASSEMBLY 84-88238T01
17 CABLE ASSEMBLY, Ground 8M0207768
18 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
19 BRACKET 893703 828985
20 SCREW, (#10-16 x .375) 10-878607 10-817626
21 NUT, (M10) 11-40140
22 NUT, (.375-24) Stainless Steel Comment: (HANDLE) 11-8M0204726
23 LEVER Comment: (HANDLE) 823792
24 WASHER Comment: (HANDLE) 12-29330
25 ROD (THREADED) Comment: (HANDLE) 821961
26 PLATE/DISC ASSEMBLY Comment: (HANDLE) 8M0006845 821957A 2 (HANDLE)
27 NOT SOLD SEPARATE, Disc Comment: (HANDLE) NSS
28 PLATE Comment: (HANDLE) 8M0007471 823791 (HANDLE)
29 DISC Comment: (HANDLE) 8165621
30 SHOULDER SCREW, Hex Comment: (HANDLE) 10-768042
1 NUT, (M12) 11-896963 11-859129, 11-90099
2 STRAP 893773002 827923 2, 893773001, 827923 1
3 MOUNT 8M0224385
4 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
5 BUMPER 8M0156878
6 RING, Retaining 53-89531
7 ARM, Steering 8M0118183
8 BOLT, (M12 x 154) 10-898835001 10-42973
9 SPACER Comment: (SHORT) 23-8279973
9 SPACER Comment: (LONG) 23-8279971
10 SWIVEL TUBE Comment: (SHORT) 8M0219910
10 SWIVEL TUBE Comment: (LONG) 893590T01 826233T 4 (LONG)
11 CABLE ASSEMBLY 84-88238T01
12 CABLE ASSEMBLY, Ground 8M0207768
13 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
14 BRACKET 893703 828985
15 SCREW, (#10-16 x .375) 10-878607 10-817626
16 NUT, (M10) 11-40140
17 NUT, (.375-24) Stainless Steel Comment: (HANDLE) 11-8M0204726
18 LEVER Comment: (HANDLE) 823792
19 WASHER Comment: (HANDLE) 12-29330
20 ROD (THREADED) Comment: (HANDLE) 821961
21 PLATE/DISC ASSEMBLY Comment: (HANDLE) 8M0006845 821957A 2 (HANDLE)
22 NOT SOLD SEPARATE, Disc NSS
23 PLATE Comment: (HANDLE) 8M0007471 823791 (HANDLE)
24 DISC Comment: (HANDLE) 8165621
25 SHOULDER SCREW, Hex Comment: (HANDLE) 10-768042
26 BRACKET Comment: (NON HANDLE) 8M0184092
27 TAB WASHER Comment: (NON HANDLE) 14-8M0009820 14-816669F 1 (NON HANDLE)
28 SCREW, (M10 x 30) Comment: (NON HANDLE) 10-4000377

Swivel Bracket

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Swivel Bracket:

Mercury 40 EFI (3 CYL.)(4-STROKE) Swivel Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 ATTACHING KIT, Engine Steering Comment: (ELECTRIC NON HANDLE) 19608A14
2 SCREW, (.375-24 x 1.500) Comment: (ELECTRIC NON HANDLE) 10-823919
3 WASHER, (.390 x .546 x .12) Comment: (ELECTRIC NON HANDLE) 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (ELECTRIC NON HANDLE) 12-37828
5 NUT, (.375-24) Stainless Steel Comment: (ELECTRIC NON HANDLE) 11-8M0204726
6 PUCK Comment: (ELECTRIC NON HANDLE) 822397
7 BUSHING 23-8217711
8 SWIVEL BRACKET 1401-850066T01 1401-850066A 1
9 BEARING 23-19606
10 FITTING, Grease Comment: (QTY. OF 3 REQUIRED ON HANDLE VERSIONS) 22-8M0169589
11 DECAL, Co-Pilot 37-8237011
12 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
13 BUSHING (LOWER) 23-821777
14 SEAL 26-8M0205512
15 SCREW, (M8 x 10) Stainless Steel Comment: (HANDLE) 10-4008910
15 SCREW, (M8 x 25) Stainless Steel Comment: (ELECTRIC) 10-40011149
16 SEAL Comment: (ELECTRIC) 8282451
1 ATTACHING KIT, Engine Steering Comment: (NON HANDLE) 19608A14
2 SCREW, (.375-24 x 1.500) Comment: (NON HANDLE) 10-823919
3 WASHER, (.390 x .546 x .12) Comment: (NON HANDLE) 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (NON HANDLE) 12-37828
5 NUT, (.375-24) Stainless Steel Comment: (NON HANDLE) 11-8M0204726
6 PUCK Comment: (NON HANDLE) 822397
7 BUSHING 23-8217711
8 SWIVEL BRACKET 1401-850066T01 1401-850066A 1
9 BEARING 23-19606
10 FITTING, Grease Comment: (Qty. of 3 Required on Handle Versions) 22-8M0169589
11 DECAL, Co-Pilot 37-8237011
12 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
13 BUSHING (LOWER) 23-821777
14 SEAL 26-8M0205512
15 SCREW, (M8 x 10) Stainless Steel Comment: (HANDLE) 10-4008910
15 SCREW, (M8 x 25) Stainless Steel Comment: (NON HANDLE) 10-40011149
16 SEAL Comment: (NON HANDLE) 8282451

Tiller Handle

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tiller Handle:

Mercury 40 EFI (3 CYL.)(4-STROKE) Tiller Handle Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 822148T06 822148A 6
2 PULLEY 822150
3 NOT SOLD SEPARATE, Case NSS
4 SCREW, (#10-16 x .500) 10-878608 10-812832
5 CABLE ASSEMBLY, Throttle (30.50 Inches) 4324210
6 CABLE ASSEMBLY, Throttle (41.50 Inches) 4324211
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER 8M0072298 822407F 1
10 BUSHING 23-821477
11 ARM, Steering Handle 828813T1
- DECAL, Lanyard, Black 37-8M0032728
12 RETAINER 822441
13 SCREW, (M5 x 16) Stainless Steel Comment: (MANUAL) 10-40011107
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle Comment: SN# USA-0T979999/BEL-0P325499 and below & Below 892995 821971 SN# USA-0T979999/BEL-0P325499 and below & Below
15 LOCK, Throttle Comment: SN# USA-0T980000/BEL-0P325500 and up & Up 892995 821971 SN# USA-0T980000/BEL-0P325500 and up & Up
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 TILLER TUBE 8M0138696
19 DECAL 37-8242004
20 HANDLE, Throttle 821465
21 GRIP 8M0221732
22 SWITCH, Stop 87-8M0104614 87-823609A14, 87-823609A13
23 SCREW, (M5 x 12) Comment: (MANUAL) 10-82239312
24 WASHER Comment: (MANUAL) 12-8M0214930
25 ALARM Comment: (MANUAL) 84-8M0088388 816492A 8 (MANUAL)
26 CLIP 823687
27 SWITCH, Stop 87-11083A31
28 RETAINER, Brass 8M0032846 12044 1
29 BRACKET, Tiller 821455A4
30 WAVE WASHER 13-826792 13-34678 1, 13-822144
31 BUSHING 23-821477
32 WASHER 12-827314
33 CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) 32-828547633
34 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
35 DECAL, F-N-R Shift 37-82409316
36 LANYARD ASSEMBLY 15920Q54
37 SCREW, (M8 x 35) Stainless Steel 10-40011151
38 HANDLE 830180A01 830180
39 BUSHING 23-830181
40 SHIFT ROD 8301821
41 TAB WASHER 14-8M0009820 14-816669F 1
42 SCREW, (M10 x 90) 10-82484890
1 COVER KIT 822148T06 822148A 6
2 PULLEY 822150
3 NOT SOLD SEPARATE, Case NSS
4 SCREW, (#10-16 x .500) 10-878608 10-812832
5 CABLE ASSEMBLY, Throttle (30.50 Inches) 4324210
6 CABLE ASSEMBLY, Throttle (41.50 Inches) 4324211
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER 8M0072298 822407F 1
10 BUSHING 23-821477
11 ARM, Steering Handle 828813T1
- DECAL, Lanyard, Black 37-8M0032728
12 RETAINER 822441
13 SCREW, (M5 x 16) Stainless Steel 10-40011107
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle Comment: SN# USA-0T979999/BEL-0P325499 & Below 892995 821971 SN# USA-0T979999/BEL-0P325499 & Below
15 LOCK, Throttle Comment: SN# USA-0T980000/BEL-0P325500 & Up 892995 821971 SN# USA-0T980000/BEL-0P325500 & Up
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 TILLER TUBE 8M0138696
19 DECAL 37-8242004
20 HANDLE, Throttle 821465
21 GRIP 8M0221732
22 SWITCH, Stop 87-8M0104614 87-823609A14, 87-823609A13
23 SHIFT ROD 8301821
24 TAB WASHER 14-8M0009820 14-816669F 1
25 SCREW, (M10 x 90) 10-82484890
26 CLIP 823687
27 SWITCH, Stop 87-11083A31
28 RETAINER, Brass 8M0032846 12044 1
29 BRACKET, Tiller 821455A4
30 WAVE WASHER 13-826792 13-34678 1, 13-822144
31 BUSHING 23-821477
32 WASHER 12-827314
33 CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) 32-828547633
34 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
35 NOT SOLD SEPARATE, Decal-Shift F-N-R NSS
36 LANYARD ASSEMBLY 15920Q54
37 SCREW, (M8 x 35) Stainless Steel 10-40011151
38 HANDLE 830180A01 830180
39 BUSHING 23-830181

Tools 1

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 1:

Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 1 Diagram
Position No. Part Name OEM Number Supersedes
1 FLUSHING ATTACHMENT 44357Q2
2 PUMP, Crankcase Oil 802889Q1
3 WRENCH, Oil Filter Comment: SN# USA-0T979999/BEL-0P325499 & Below 91-802653Q02 91-802653Q 1 SN# USA-0T979999/BEL-0P325499 & Below
3 WRENCH, Oil Filter Comment: SN# USA-0T980000/BEL-0P325500 & Up 91-802653Q02 91-802653Q 1 SN# USA-0T980000/BEL-0P325500 & Up
4 HOLDER TOOL, Flywheel 91-8M0161873
5 FLYWHEEL PULLER 91-83164M
6 TIMING LIGHT 91-99379
7 ADAPTOR TOOL, Direct Voltage 91-890451
8 TACH MULTI METER, DMT 2000 Digital Comment: SN# USA-0T979999/BEL-0P325499 & Below 91-854009A3
8 MULTI-METER KIT, DMT 2004 Comment: SN# USA-0T980000/BEL-0P325500 & Up 91-892647A01
9 DIGITAL DIAGNOSTIC TESTER 91-823686A2
10 CARTRIDGE 91-8226086
11 HARNESS ASSEMBLY, Adaptor 84-822560A7
12 HARNESS ASSEMBLY, Adaptor 84-822560A10
13 GAUGE TOOL, Carburetor 91-36392
14 REMOVER TOOL, Valve Guide 91-809495001 91-809495A 1
15 INSTALLER TOOL, Valve Guide Bushing 91-809496A1
16 REAMER TOOL, Valve Guide 91-809497A1
17 COMPRESSOR TOOL, Valve Spring 91-809494A1
18 NOT SOLD SEPARATE, Valve Seat cutter Kit Comment: (OBTAIN LOCALLY) NSS
19 COMPRESSOR TOOL, Piston Ring FT2997 FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789
20 STAND TOOL, Powerhead 91-827001A1
21 EXPANDER TOOL, Piston Ring 91-24697
22 SPANNER WRENCH 91-74951
23 DOWN PRESSURE KIT 91-822778A3
1 FLUSHING ATTACHMENT 44357Q2
2 PUMP, Crankcase Oil 802889Q1
3 WRENCH, Oil Filter Comment: SN# USA-0T800999/BEL-0P267999 & Below 91-802653Q02 91-802653Q 1 SN# USA-0T800999/BEL-0P267999 & Below
3 WRENCH, Oil Filter Comment: SN# USA-0T801000/BEL-0P268000 & Up 91-802653Q02 91-802653Q 1 SN# USA-0T801000/BEL-0P268000 & Up
4 HOLDER TOOL, Flywheel 91-8M0161873
5 FLYWHEEL PULLER 91-83164M
6 TIMING LIGHT 91-99379
7 ADAPTOR TOOL, Direct Voltage 91-890451
8 TACH MULTI METER, DMT 2000 Digital Comment: SN# USA-0T800999/BEL-0P267999 & Below 91-854009A3
8 MULTI-METER KIT, DMT 2004 Comment: SN# USA-0T801000/BEL-0P268000 & Up 91-892647A01
9 DIGITAL DIAGNOSTIC TESTER 91-823686A2
10 CARTRIDGE 91-880118A04 91-880118A03, 91-880118A 2
11 HARNESS ASSEMBLY, DDT Adaptor 84-822560A5
12 REMOVAL TOOL, Fuel Injector 91-883877A1
13 NOT SOLD SEPARATE, Lock ring Pliers (P/N-SRP2) NSS
14 REMOVER TOOL, Valve Guide 91-809495001 91-809495A 1
15 INSTALLER TOOL, Valve Guide Bushing 91-809496A1
16 REAMER TOOL, Valve Guide 91-809497A1
17 COMPRESSOR TOOL, Valve Spring 91-809494A1
18 NOT SOLD SEPARATE, Valve Seat Cutter Kit NSS
19 COMPRESSOR TOOL, Piston Ring FT2997 FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789
20 ANTI-CORROSION GREASE, 8 oz 92-8M0071838
21 EXPANDER TOOL, Piston Ring 91-24697
22 SPANNER WRENCH 91-74951

Tools 2

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 2:

Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 2 Diagram
Position No. Part Name OEM Number Supersedes
24 HEAT LAMP 91-63209
25 BEARING, Thrust 31-85560
26 REMOVER TOOL, Bearing 91-13779
- PULLER KIT, Bearing 91-31229A7
27 NOT SOLD SEPARATE, Expanding rod (P/N-CG-41-11) NSS
28 NOT SOLD SEPARATE, Collet (P/N-CG-41-14) NSS
29 NUT, (.625-18) 11-24156
30 WASHER 12-34961
31 PLATE 91-29310
32 SHAFT 91-31229
33 WRENCH TOOL, Driveshaft Bearing 91-36571T
34 DRIVER ROD TOOL, Needle Bearings 91-37323
35 MANDREL 91-15755T
36 DRIVE HEAD TOOL 91-36569T
37 PULLER 91-27780
38 PULLER PLATE 91-37241
39 DRIVER HEAD TOOL 91-37312T
40 INSTALLER TOOL, Needle Bearing 91-817011T 91-817011
41 HOLDING TOOL, Driveshaft 91-83180M
42 INSTALLER TOOL, Oil Seal 91-825197T 91-825197
43 INSTALLER TOOL, Seal 91-817007T 91-817007
44 MANDREL 91-825198
45 PILOT 91-825199
46 HOOK TOOL, Spring 91-825200A1
47 INSTALLER TOOL, Bearing 91-826872
48 TESTER KIT FT8950
49 LOCATION TOOL, Pinion Comment: SN# USA-0T979999/BEL-0P325499 & Below 91-12349A05
49 TOOL, Pinion Locating Comment: SN# USA-0T980000/BEL-0P325500 & Up 91-12349A05
50 INSTALLATION TOOL, Bearing 91-13945
51 DRIVER TOOL, Oil Seal 91-13949
24 HEAT LAMP 91-63209
25 INSTALLATION TOOL, Bearing 91-877321A1
26 INSTALLATION TOOL, Bearing 91-13945
- PULLER KIT, Bearing 91-31229A7
27 NOT SOLD SEPARATE, Expanding Rod (P/N-CG-41-11) NSS
28 NOT SOLD SEPARATE, Collet (P/N-CG-41-14) NSS
29 NUT, (.625-18) 11-24156
30 WASHER 12-34961
31 PLATE 91-29310
32 SHAFT 91-31229
33 WRENCH TOOL, Driveshaft Bearing 91-36571T
34 DRIVER ROD TOOL, Needle Bearings 91-37323
35 MANDREL 91-15755T
36 DRIVE HEAD TOOL 91-36569T
37 PULLER 91-27780
38 PULLER PLATE 91-37241
39 DRIVER HEAD TOOL 91-37312T
40 INSTALLER TOOL, Needle Bearing 91-817011T 91-817011
41 CABLE ASSEMBLY, DDT (10 FT) 84-825003A1
42 DRIVER TOOL, Oil Seal 91-13949
43 INSTALLER TOOL, Seal 91-817007T 91-817007
44 RETAINING TOOL, Bearing 91-43506T
45 INSTALLER TOOL, Bearing 91-817005
46 INSTALLER TOOL, Water Pump Base Seal 91-817006
47 LOCATION TOOL, Pinion Gear 91-817008A2
48 DRIVER TOOL, Bearing Cup 91-817009T 91-817009, 91-31361
49 LOCATION TOOL, Pinion Comment: SN# USA-0T979999/BEL-0P325499 & Below 91-12349A05
49 TOOL, Pinion Locating Comment: SN# USA-0T980000/BEL-0P325500 & Up 91-12349A05

Tools 3

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 3:

Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 3 Diagram
Position No. Part Name OEM Number Supersedes
52 RACE TOOL, Bearing Comment: SN# USA-0T979999/BEL-0P325499 & Below 91-14308T02
52 TOOL KIT, Bearing Race Comment: SN# USA-0T980000/BEL-0P325500 & Up 91-14308T02
53 INSTALLATION TOOL, Bearing Comment: SN# USA-0T979999/BEL-0P325499 & Below 91-14309T02
53 INSTALLATION TOOL, Bearing Comment: SN# USA-0T980000/BEL-0P325500 & Up 91-14309T02
54 WEAR SLEEVE INSTALLATION TOOL 91-14310T1
55 PRE LOAD TOOL, Bearing Comment: SN# USA-0T979999/BEL-0P325499 & Below 91-14311A04
55 TOOL, Preload Comment: SN# USA-0T980000/BEL-0P325500 & Up 91-14311A04
56 INDICATOR TOOL, Backlash 91-8M0053505 91-78473
57 MANDREL, Bearing Driver Cup 91-31106T
58 DRIVER, Oil Seal 91-31108T
59 PULLER ASSEMBLY, Slide Hammer 91-34569A1
60 PULLER JAW ASSEMBLY 91-46086A1
61 MANDREL 91-37350T
62 HOLDING TOOL, Driveshaft 91-56775T
63 DIAL INDICATOR TOOL 91-58222A1
64 PULLER TOOL 91-85716
65 ADAPTER KIT, Dial Indicator 91-83155
66 PULLER ASSEMBLY 91-83165T
67 INSTALLATION TOOL, Bearing 91-856875A1
- TOOL KIT 91-8M0162977
52 RACE TOOL, Bearing Comment: SN# USA-0T800999/BEL-0P267999 & Below 91-14308T02
52 TOOL KIT, Bearing Race Comment: SN# USA-0T801000/BEL-0P268000 & Up 91-14308T02
53 INSTALLATION TOOL, Bearing Comment: SN# USA-0T800999/BEL-0P267999 & Below 91-14309T02
53 INSTALLATION TOOL, Bearing Comment: SN# USA-0T801000/BEL-0P268000 & Up 91-14309T02
54 WEAR SLEEVE INSTALLATION TOOL 91-14310T1
55 PRE LOAD TOOL, Bearing Comment: SN# USA-0T800999/BEL-0P267999 & Below 91-14311A04
55 TOOL, Preload Comment: SN# USA-0T801000/BEL-0P268000 & Up 91-14311A04
56 INDICATOR TOOL, Backlash 91-196601
- INDICATOR TOOL, Backlash Comment: (2.31:1 GEAR RATIO) 91-8M0053505 91-78473 (2.31:1 GEAR RATIO)
57 MANDREL, Bearing Driver Cup 91-31106T
58 DRIVER, Oil Seal 91-31108T
59 PULLER ASSEMBLY, Slide Hammer 91-34569A1
60 PULLER JAW ASSEMBLY 91-46086A1
61 MANDREL 91-37350T
62 HOLDING TOOL, Driveshaft 91-817070
63 DIAL INDICATOR TOOL 91-58222A1
64 PULLER TOOL 91-85716
65 ADAPTER KIT, Dial Indicator 91-83155
66 PULLER ASSEMBLY 91-83165T
67 INSTALLATION TOOL, Bearing 91-856875A1
68 BACKLASH INDICATOR TOOL Comment: SN# USA-0T800999/BEL-0P267999 & Below 91-817057A02 91-817057A 1 SN# USA-0T800999/BEL-0P267999 & Below
68 TOOL, Backlash Indicator Comment: SN# USA-0T801000/BEL-0P268000 & Up 91-817057A02 91-817057A 1 SN# USA-0T801000/BEL-0P268000 & Up
69 DRIVER TOOL, Bearing 91-817058A1
70 HOLDING TOOL, Driveshaft 91-877840A1

Top Cowl

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Top Cowl:

Mercury 40 EFI (3 CYL.)(4-STROKE) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (MANUAL - BLACK) 102-834785T17 102-834785T 5 (MANUAL - BLACK)
1 TOP COWL ASSEMBLY Comment: (MANUAL - SILVER) 102-834785T6
2 TOP COWL ASSEMBLY Comment: (ELECTRIC - BLACK) 102-834785T22 102-834785T 7 (ELECTRIC - BLACK)
2 TOP COWL ASSEMBLY Comment: (ELECTRIC - SILVER) 102-834785T8
3 NOT SOLD SEPARATE, Induction Insert NSS
4 LATCH Comment: (BLACK) 826291F1
4 LATCH Comment: (SILVER) 826291F1
5 SCREW, (M4 x 14.5) 10-8231871
6 LOCKWASHER, Stainless Steel 8,13-26995
7 NUT, (M4) 11-8237515
8 SEAL 8M0153618
9 SOUND BLANKET KIT 834786A04 834786A 3
10 NOT SOLD SEPARATE, Sound Blanket-Top Comment: (ELECTRIC) NSS
11 NOT SOLD SEPARATE, Sound Blanket-Top Comment: (MANUAL) NSS
12 BRACKET ASSEMBLY, Latch Roller 893763 18173
13 SCREW, (M6 x 16) 10-4006731
14 BRACKET 8M0038412 822426 1
15 SCREW, (M4 x 14.5) 10-8231871
16 LOCKWASHER, Stainless Steel 8,13-26995
17 NUT, (M4) 11-8237515
18 ROPE AND HANDLE KIT, Manual Starting 47341A11
19 INSERT, Cowl Comment: (MANUAL) 854318
1 TOP COWL ASSEMBLY Comment: (BLACK) 102-834785T22 102-834785T 7 (BLACK)
1 TOP COWL ASSEMBLY Comment: (SILVER) 102-834785T8
2 NOT SOLD SEPARATE, Induction Insert NSS
3 LATCH Comment: (BLACK) 826291F1
3 LATCH Comment: (SILVER) 826291F1
4 SCREW, (M4 x 14.5) 10-8231871
5 LOCKWASHER, Stainless Steel 8,13-26995
6 NUT, (M4) 11-8237515
7 SEAL 8M0153618
8 SOUND BLANKET KIT Comment: (SIDE) 834786A04 834786A 3 (SIDE)
9 NOT SOLD SEPARATE, Sound Blanket-Top NSS
10 BRACKET ASSEMBLY, Latch Roller 893763 18173
11 SCREW, (M6 x 16) 10-4006731
12 BRACKET 8M0038412 822426 1
13 SCREW, (M4 x 14.5) 10-8231871
14 LOCKWASHER, Stainless Steel 8,13-26995
15 NUT, (M4) 11-8237515
16 ROPE AND HANDLE KIT, Manual Starting 47341A11

Transom Bracket

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Transom Bracket:

Mercury 40 EFI (3 CYL.)(4-STROKE) Transom Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom Comment: (PORT) 3418-822866T04 3418-822866A 1 (PORT)
1 CLAMP BRACKET ASSEMBLY Comment: (PORT - MANUAL LONG BIGFOOT) 3420-8M0084195 3420-822868A 1 (PORT - MANUAL LONG BIGFOOT)
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 BRACKET, Transom Comment: (STARBOARD) 3418-822865T05 3418-822865F 2 (STARBOARD)
4 CLAMP BRACKET Comment: (STBD- MANUAL LONG BIGFOOT) 3419-822867F1
5 LEVER ASSEMBLY, Tilt Lock 893704T01 19618A 2
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB 812709 812709T, 812709F 1
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor 18486F5
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-4000354
17 SCREW, (M8 x 35) 10-4000355
18 LOCKWASHER, (M8) 13-400257
19 NUT, (M8) Stainless Steel 11-401388
20 PIN ASSEMBLY, Tilt Lock Comment: (NON POWER TRIM) 17-8M0026068 17-49930A 1 (NON POWER TRIM)
21 SPRING Comment: (NON POWER TRIM) 24-821461
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (.875-14) 11-858869 11-30499
24 SCREW, (.500-20 x 4.00) 10-814259
25 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
26 NUT, (.500-20) 11-82671117
27 LINK Comment: (NON POWER TRIM) 8M0084737
28 LEVER ASSEMBLY, Tilt Comment: (NON POWER TRIM) 19615A05
29 BUSHING Comment: (NON POWER TRIM) 23-812707 23-71984, 23-F286818, 23-F286828, F480818 (NON POWER TRIM)
30 WASHER, (.520 x .850 x .060) Nylon - Black Comment: (NON POWER TRIM) 12-8M0042643 12-19605 (NON POWER TRIM)
31 WAVE WASHER Comment: (NON POWER TRIM) 13-99611
32 TILT KNOB Comment: (NON POWER TRIM) 8M0007469 19621 (NON POWER TRIM)
33 SCREW, (.375-16 x .62) Comment: (NON POWER TRIM) 10-19611
34 SCREW, (M10 x 40) Stainless Steel 10-4009040
35 WASHER 12-4002319
36 NUT, (M10) 11-40140
37 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
38 SEAL KIT Comment: (NON-HANDLE) 19624A1
39 O-RING, (.583 x .103) Comment: (NON-HANDLE) 25-29619
40 SPACER Comment: (NON-HANDLE) 23-78861
41 CLIP Comment: (POWER TRIM) 54-22740
42 C WASHER Comment: (POWER TRIM) 8M0084613 69205 (POWER TRIM)
43 SCREW, (#10-16 x .600) Comment: (POWER TRIM) 10-878609 10-812832 1 (POWER TRIM)
44 THUMB SCREW ASSEMBLY Comment: (MANUAL BIGFOOT) 10-818883A1
45 WASHER Comment: (MANUAL BIGFOOT) 12-818884
46 SHOULDER SCREW, Hex Comment: (MANUAL BIGFOOT) 10-768042
47 NOT SOLD SEPARATE, Handle Comment: (MANUAL BIGFOOT) NSS
48 NOT SOLD SEPARATE, Rivet Comment: (MANUAL BIGFOOT) NSS
49 NOT SOLD SEPARATE, Decal-Warning Comment: (MANUAL BIGFOOT) NSS
1 BRACKET ASSEMBLY, Transom Comment: (PORT) 3418-822866T04 3418-822866A 1 (PORT)
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 BRACKET, Transom Comment: (STARBOARD) 3418-822865T05 3418-822865F 2 (STARBOARD)
5 LEVER ASSEMBLY, Tilt Lock 893704T01 19618A 2
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB 812709 812709T, 812709F 1
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor 18486F5
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-4000354
17 SCREW, (M8 x 35) 10-4000355
18 LOCKWASHER, (M8) 13-400257
19 NUT, (M8) Stainless Steel 11-401388
20 PIN ASSEMBLY, Tilt Lock Comment: (NON POWER TRIM) 17-8M0026068 17-49930A 1 (NON POWER TRIM)
21 SPRING Comment: (NON POWER TRIM) 24-821461
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (.875-14) 11-858869 11-30499
24 SCREW, (.500-20 x 4.00) 10-814259
25 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
26 NUT, (.500-20) 11-82671117
27 LINK Comment: (NON POWER TRIM) 8M0084737
28 LEVER ASSEMBLY, Tilt Comment: (NON POWER TRIM) 19615A05
29 BUSHING Comment: (NON POWER TRIM) 23-812707 23-71984, 23-F286818, 23-F286828, F480818 (NON POWER TRIM)
30 WASHER, (.520 x .850 x .060) Nylon - Black Comment: (NON POWER TRIM) 12-8M0042643 12-19605 (NON POWER TRIM)
31 WAVE WASHER Comment: (NON POWER TRIM) 13-99611
32 TILT KNOB Comment: (NON POWER TRIM) 8M0007469 19621 (NON POWER TRIM)
33 SCREW, (.375-16 x .62) Comment: (NON POWER TRIM) 10-19611
34 SCREW, (M10 x 40) Stainless Steel 10-4009040
35 WASHER 12-4002319
36 NUT, (M10) 11-40140
37 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
38 SEAL KIT Comment: (NON-HANDLE) 19624A1
39 O-RING, (.583 x .103) Comment: (NON-HANDLE) 25-29619
40 SPACER Comment: (NON-HANDLE) 23-78861
41 CLIP Comment: (POWER TRIM) 54-22740
42 C WASHER Comment: (POWER TRIM) 8M0084613 69205 (POWER TRIM)
43 SCREW, (#10-16 x .600) Comment: (POWER TRIM) 10-878609 10-812832 1 (POWER TRIM)

Trim Switch Kit

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Trim Switch Kit:

Mercury 40 EFI (3 CYL.)(4-STROKE) Trim Switch Kit Diagram
Position No. Part Name OEM Number Supersedes
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
1 RETAINER 18861
2 ADAPTOR 814820 812978
3 NOT SOLD SEPARATE, Switch NSS
4 FUSE, 20 Ampere 88-8M0207796
5 CABLE ASSEMBLY 84-95084A2
6 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
7 SCREW, (#10-32 x 2.25) Comment: (10-32) 10-19209
7 SCREW, (#10-16 x 2.25) Comment: (10-16) 10-813523

Trim Swith Kit

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Trim Swith Kit:

Mercury 40 EFI (3 CYL.)(4-STROKE) Trim Swith Kit Diagram
Position No. Part Name OEM Number Supersedes
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
1 RETAINER 18861
2 ADAPTOR 814820 812978
3 NOT SOLD SEPARATE, Switch NSS
4 FUSE, 20 Ampere 88-8M0207796
5 CABLE ASSEMBLY 84-95084A2
6 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
7 SCREW, (#10-32 x 2.25) 10-19209
7 SCREW, (#10-16 x 2.25) 10-813523

Vapor Separator(USA-1B036613/BEL-0P340241 and below)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Vapor Separator(USA-1B036613/BEL-0P340241 and below):

Mercury 40 EFI (3 CYL.)(4-STROKE) Vapor Separator(USA-1B036613/BEL-0P340241 and below) Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 883214T1
2 FITTING 22-8554246
3 PASS THRU KIT, Electrical 883210A1
4 O-RING 25-8M0062785 25-883209
5 NOT SOLD SEPARATE, Retainer NSS
6 FITTING 22-883205
7 FITTING 22-883218
8 VALVE 883219
9 CAP 883220
10 TUBE, Drain 883215
11 SCREW 1395-9643
12 SCREW, (M6 x 16) 10-883223
13 REGULATOR 883257T1
14 O-RING KIT 25-883593A1
15 NOT SOLD SEPARATE, O Ring NSS
16 SEAL KIT 883224A1
17 GASKET 27-883216
18 FLOAT KIT 883221A1
19 SHAFT F10064
20 NEEDLE KIT, Inlet 883222A1
21 BAFFLE, Fuel 883546
22 HARNESS ASSEMBLY 84-8M0146324
23 PUMP KIT Comment: SN# USA-0T979999/BEL-0P325499 & Below 883202T02 883202T 1 SN# USA-0T979999/BEL-0P325499 & Below
23 PUMP KIT Comment: SN# USA-0T980000/BEL-0P325500 & Up 883202T02 883202T 1 SN# USA-0T980000/BEL-0P325500 & Up
24 SLEEVE 8M6000589 23-855428
25 GROMMET 25-883203
26 BOWL KIT, Fuel 883211T1
27 GASKET 27-883213
28 SCREW, Drain 10-883212001
29 FITTING 22-8554241
30 BODY KIT, Fuel Cooler 883204T1
31 CLAMP 54-889425
32 FITTING 22-883205
33 PLUG 19-883208 19-881830
34 FITTING, Elbow 45 Degree (1.25) 22-782792
35 FITTING, Elbow 22-883207
36 SCREW 10-883227
37 GASKET 27-883225
38 HOSE, (4.50 Inches Bulk) (Cut to 1-5/8 IN.) 32-883545
39 HOSE, (4.50 Inches Bulk) (Cut to 4-1/2 IN.) 32-883545
40 HOSE 32-8835451
41 BUSHING 23-856954
42 GROMMET 25-8M0190980
43 SCREW, (M6 x 25) 10-82130025
44 WASHER 12-8M0214930
- GASKET SET 27-859352A02

Vapor Separator(USA-1B036614/BEL-0P340242 and above)

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Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Vapor Separator(USA-1B036614/BEL-0P340242 and above):

Mercury 40 EFI (3 CYL.)(4-STROKE) Vapor Separator(USA-1B036614/BEL-0P340242 and above) Diagram
Position No. Part Name OEM Number Supersedes
- VAPOR SEPARATOR ASSEMBLY, Complete 892267T01
1 BODY ASSEMBLY 892267A54
2 SCREW, Drain 10-892267506
3 O-RING 25-892267530
4 TUBING, (34.00 Inches Bulk) (Cut to 9 Inches) 32-85583464
5 COOLER ASSEMBLY, Fuel 892267A55
6 CLAMP 54-888988023
7 SCREW, (M6 x 25) 10-82130025
8 WASHER 12-892267511
9 HOSE 32-892267504
10 HOSE 32-892267503
11 GROMMET 25-8M0190980
12 BUSHING 23-856954
13 PUMP KIT, Fuel (Also includes cover to body o ring 25-892267530) 892267A51
14 INSULATOR 892267521
15 ISOLATOR 892267510
16 INSULTOR 892267523
17 STRAINER, Fuel 892267534
18 COVER 892267519
19 COVER ASSEMBLY 892267T57
20 CONNECTOR, Electrical 892267535
21 SCREW, (M4 x 16) 10-892267531
22 VALVE, Schrader 892267537
23 CAP 883220
24 FLOAT VALVE KIT 892267A52
25 REGULATOR KIT, Pressure 892267A50
26 O-RING 25-892267513
27 SCREEN 892267512
28 SCREW, (M5 x 18) 10-892267515
29 CLAMP 54-888988023
30 PLTE 892267520
31 SCREW, (M4 x 8) 10-892267529
32 FLOAT 892267527
33 PIN, Float 17-892267528
34 CLIP 54-892267517
35 HOSE 32-892267516
36 TIE STRAP, (4.00 Inches) 56762
37 SCREW, (M6 x 25) 10-82130025
38 WASHER 12-8M0214930

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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