Mercury 40 CARB (3 CYL.)(4-STROKE) (1C018826 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download
Accessories
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Accessories:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | HOSE ASSEMBLY, Fuel (8 Feet), With Quick Disconnect Comment: (2008 and Below) | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (8 Feet) - With Quick Disconnect Comment: (2009 and Up) | 32-8M0044836 | 32-858107Q08 (2009 and Up) |
- | HOSE ASSEMBLY, Fuel (12 Feet), With Quick Disconnect Comment: (2008 and Below) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 (2008 and Below) |
- | HOSE ASSEMBLY, Fuel (12 Feet) - With Quick Disconnect Comment: (2009 and Up) | 32-8M0044840 | 32-858109Q12 (2009 and Up) |
- | HOSE ASSEMBLY, Fuel (8 Feet), With Quick Disconnect Engine End Only Comment: (2008 and Below) | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (8 Feet) - With Quick Disconnect Engine End Only Comment: (2009 and Up) | 32-8M0044830 | 32-858104Q08 (2009 and Up) |
- | HOSE ASSEMBLY, Fuel (12 Feet), With Quick Disconnect Engine End Only Comment: (2008 and Below) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (2008 and Below) |
- | HOSE ASSEMBLY, Fuel (12 Feet) - With Quick Disconnect Engine End Only Comment: (2009 and Up) | 32-8M0044834 | 32-858106Q12 (2009 and Up) |
- | HOSE ASSEMBLY, Fuel (12 Feet), No Fittings Comment: (2008 and Below) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (2008 and Below) |
- | HOSE ASSEMBLY, Fuel (8 Feet) - No Fittings Comment: (2009 and Up) | 32-8M0044838 | 32-858108Q12 (2009 and Up) |
- | KEY SWITCH KIT, Remote Ignition | 15000A14 | |
- | BRACKET ASSEMBLY, Steering Comment: Without Carrying Handle | 816667A2 |
Adaptor Plate
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Adaptor Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ADAPTOR PLATE ASSEMBLY | 825228T27 | |
2 | PIN, Dowel | 17-23784 | |
3 | DIPSTICK TUBE ASSEMBLY, Plastic | 8M0026249 | |
4 | DIPSTICK | 8M0162935 | |
5 | PLUG | 19-822464 | |
6 | PLUG | 19-48323 | |
7 | GROMMET | 25-8M0179867 | |
8 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
9 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
10 | SEAL, Oil | 26-66301 | |
11 | BUSHING | 23-859594 | |
12 | SCREW, (M6 x 55) | 10-4007455 | |
13 | GASKET | 27-8M0213113 | |
14 | O-RING | 25-845746 | |
15 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
16 | PLATE, Top Oil Pickup | 893765 | 854789 |
17 | BODY, Oil Pressure Relief | 8M0210772 | |
18 | CLAMP | 54-855228 | 54-888988014 |
19 | HOSE, Oil Pickup | 32-854793 | |
20 | BAFFLE, Oil Pick-up | 893700 | 854791 1 |
Bottom Cowl
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Bottom Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CHAP, Short - Port | 4020-852554T03 | |
1 | CHAP, Long - Port | 4020-826277T04 | |
2 | CHAP, Short - Starboard | 4020-852555T06 | |
2 | CHAP, Long - Starboard | 4020-826278T08 | |
3 | SCREW, (M6 x 25 MM) | 10-8M0230977 | |
4 | SHOULDER SCREW, (M6) | 10-892073002 | 10-892073001, 10-892073 |
5 | BOOT | 8M0151037 | |
6 | SEAL | 8M0188541 | |
7 | PAN | 889246T99 | |
8 | PLUG | 19-897203 | |
9 | SCREW, (M8 x 13) Stainless Steel | 10-40011146 | |
10 | HOOK | 8M0151055 | |
11 | SCREW, (M6 x 16 MM) Stainless Steel | 10-8M0103805 | 10-885525 16 |
12 | GROMMET | 8M4502035 | 8M0028682, 25-8M0005966 |
13 | CAP | 879147T24 | 8M0011487 |
14 | SCREW, (M6 x 16 MM) Stainless Steel | 10-8M0103805 | 10-885525 16 |
15 | SCREW, (M6 x 25 MM) Stainless Steel | 10-8M0103807 | |
16 | BUSHING | 23-856954 | |
17 | GROMMET | 25-8M0025696 | |
18 | DRAIN, Cowl | 888819002 | |
19 | LATCH ASSEMBLY, Rear Comment: SN# 1C084458 & Below | 822426T03 | 822426T02 SN# 1C084458 & Below |
19 | LATCH ASSEMBLY, Rear Comment: SN# 1C084459 & Up | 822426T03 | 822426T02 SN# 1C084459 & Up |
20 | HANDLE, Rear Latch Comment: SN# 1C084458 & Below | 8M4501033 | 8M0006061 SN# 1C084458 & Below |
20 | NOT SOLD SEPARATE, Handle-Rear Latch Comment: SN# 1C084459 & Up | NSS | |
21 | SEAL | 8M0006060 | |
22 | LINK | 8M0006062 | |
23 | SCREW, (M6 x 14 MM) Stainless Steel | 10-88552514 | |
24 | WASHER | 12-897936 | |
25 | SCREW, (M6 x 20 MM) Stainless Steel | 10-8M0103806 | 10-885525 20 |
26 | GROMMET | 8M0151043 | |
27 | WASHER Comment: NLA - No Longer Required | 12-855576 | |
28 | FITTING | 22-827948 |
Camshaft/Oil Pump
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Camshaft/Oil Pump:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M10 x 40) | 10-82761140 | |
2 | WASHER | 12-4002320 | |
3 | BELT | 8M0151040 | |
4 | GEAR, Driven | 833104T6 | |
5 | PIN, Dowel | 17-878183 | 17-893581 |
6 | CAMSHAFT | 400-8M0183249 | |
7 | PIN | 17-826149 | 17-893566 |
8 | PUMP ASSEMBLY, Oil | 857087T1 | |
9 | O-RING | 25-857096 | |
10 | NOT SOLD SEPARATE, O Ring | NSS | |
11 | O-RING | 25-857094 | |
12 | O-RING | 25-857093 | |
13 | SCREW, (M6 x 16) | 10-875206 | |
14 | SCREW, (M6 x 40) | 10-4000333 | |
- | GASKET SET, Engine | 27-825231A02 | |
- | CYLINDER HEAD ASSEMBLY | 893504T02 | 877568T 9 |
Carburetor
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Carburetor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR Comment: Top | 3329-883313T2 | |
1 | CARBURETOR Comment: Center | 3329-883313T3 | |
1 | CARBURETOR Comment: Bottom | 3329-883313T4 | |
2 | SCREW | 10-854246 | |
3 | PLATE | 854245 | |
4 | GASKET | 27-8542572 | |
5 | ENRICHENER | 854254T2 | |
6 | NOT SOLD SEPARATE, O Ring | NSS | |
7 | PLATE | 854255 | |
8 | CAP | 19-880814 | |
9 | SCREW, Adjusting | 10-880841 | |
10 | O-RING | 25-880842 | |
11 | SPRING | 24-880815 | |
12 | JET, Pilot | 80391242 | |
13 | O-RING | 25-880843 | |
14 | PLUG | 19-880844 | |
15 | JET, Main | 80391595 | |
16 | MAIN NOZZLE | 8039143 | |
17 | VALVE, Float | 854247 | |
18 | FLOAT | 8542531 | |
19 | PIN, Float | 17-8542581 | |
20 | SCREW | 10-880845 | |
21 | GASKET | 27-8542573 | |
22 | FLOAT BOWL Comment: Top | 8039161 | |
22 | FLOAT BOWL Comment: Center/Bottom | 8039171 | |
23 | SCREW | 10-8542463 | |
24 | SCREW, Drain | 10-8542464 | |
25 | WASHER | 12-8542591 | |
26 | SCREW, Synchronization, Top/Center | 10-803925 | |
27 | SPRING, Top/Center | 24-880846 | |
28 | SPRING, Top/Center | 24-803923 | |
29 | SCREW, Bottom | 10-803913 | |
30 | SPRING, Bottom | 24-854249 | |
31 | SPRING | 24-880847 | |
32 | PLUNGER | 8542511 | |
33 | SCREW | 10-880848 | |
34 | NOT SOLD SEPARATE, Rubber Bellows | NSS | |
35 | PLUNGER ROD | 880849 | |
- | REPAIR KIT, Carburetor Comment: 1 Per Carburetor | 8542561 |
Crankshaft, Pistons and Connecting Rods
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Crankshaft, Pistons and Connecting Rods:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY | 401-858507T04 | |
2 | KEY | 28-893761 | |
3 | KEY, Woodruff | 28-91800 | |
4 | SEAL | 8M0151047 | |
5 | SEAL | 8M0151048 | |
6 | CONNECTING ROD | 600-893530T01 | 662-856065T 1 |
7 | BOLT | 10-8M0049884 | |
8 | BEARING, Black | 23-893630001 | 23-825021 1 |
8 | BEARING, Brown | 23-893630 | 23-825021 |
8 | BEARING, Blue | 23-893630002 | 23-825021 2 |
9 | PISTON ASSEMBLY, Standard | 700-893524T08 | 700-893524T07, 713-856064A 1 |
9 | PISTON Comment: .25MM Oversized - Bare Piston | 700-893524T01 | 713-856064 2 .25MM Oversized - Bare Piston |
9 | PISTON Comment: .50MM Oversized - Bare Piston | 700-893524T02 | 713-856064 3 .50MM Oversized - Bare Piston |
10 | RING SET, Piston Comment: Standard | 39-893525A01 | 39-833099A 1 Standard |
10 | RING, Piston, Top Comment: .25MM Oversized | 39-893525A02 | 39-833100T 2 .25MM Oversized |
10 | RING, Piston, Top Comment: .50MM Oversized | 39-893525A03 | 39-833100T 3 .50MM Oversized |
11 | NOT SOLD SEPARATE, Piston Ring - Second Comment: Standard | NSS | |
11 | NOT SOLD SEPARATE, Piston Ring - Second Comment: .25 MM Oversized | NSS | |
11 | NOT SOLD SEPARATE, Piston Ring - Second Comment: .50 MM Oversized | NSS | |
12 | RING, Oil - Piston | 39-893950 | 39-893527, 39-833101 1 |
13 | PIN, Piston | 41-893863 | 41-825016 |
14 | RETAINER, Piston Pin | 40-893529 | |
- | GASKET SET, Engine | 27-825231A02 | |
- | POWERHEAD ASSEMBLY | 893714T05 | 803016T07 |
Cylinder Block
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Cylinder Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK ASSEMBLY | 800-893500T02 | |
2 | PIN, Dowel | 17-825010 | |
3 | PLUG | 22-479452 | |
4 | PLUG, Pipe (.500-14) | 22-384073 | |
5 | PLUG, Pipe (.750-14) | 22-416223 | |
6 | BEARING, Main - Brown | 23-893631 | 23-825024 |
6 | BEARING, Main - Black | 23-893631001 | 23-825024 1 |
6 | BEARING, Main - Blue | 23-893631002 | 23-825024 2 |
7 | NIPPLE, (M20) | 822625 | |
8 | SCREW, (M8 x 82) | 10-82506182 | |
9 | SCREW, (M6 x 35) | 10-8M0205943 | |
10 | GASKET | 27-8M0163129 | |
11 | FILTER, Oil Comment: Mercury Branded | 35-8M0162829 | |
11 | FILTER, Oil Comment: Quicksilver Branded | 35-8M0162830 | |
12 | GASKET | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 |
13 | COVER, Exhaust | 8M0183025 | |
14 | PLUG | 22-479452 | |
15 | THERMOSTAT | 855676003 | 825212001, 825212, 855676 |
16 | GASKET | 27-8M0177107 | |
17 | COVER, Thermostat | 8M0188835 | |
18 | SCREW, (M6 x 35) | 10-8M0205943 | |
19 | STRAINER, Water | 35-8M0021770 | |
20 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
21 | SENSOR ASSEMBLY | 8M0214984 | |
22 | O-RING, (.301 x .070) | 25-627021 | |
23 | LIFTING EYE | 893697 | 852560 1 |
24 | SCREW, (M8 x 35) | 10-857139 | |
25 | HOSE, (48.00 Inches Bulk), Cut to 19 Inches - To Fitting in Adaptor Plate | 32-77653101 | |
26 | CLAMP | 54-8M0009374 | |
27 | SCREW, (M6 x 16) | 10-8248324 | |
- | GASKET SET, Engine | 27-825231A02 | |
- | POWERHEAD ASSEMBLY | 893714T05 | 803016T07 |
Cylinder Head
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Cylinder Head:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CYLINDER HEAD ASSEMBLY | 893504T02 | 877568T 9 |
1 | CYLINDER HEAD | 900-8M0224247 | |
2 | GUIDE | 858266 | |
3 | SCREW, (M6 x 8) | 10-4000325 | |
4 | WASHER | 12-859768 | 12-893586 |
5 | SEAL, Oil | 26-893549 | 26-858267 |
6 | PIPE PLUG | 22-875209 | |
7 | SEAL | 25-8M0162934 | |
8 | COVER ASSEMBLY | 8M0174399 | |
9 | PLATE, Baffle | 893711 | |
10 | SCREW, (M4) | 10-8M0001075 | |
11 | NOT SOLD SEPARATE, Decal- Servicing Referral | NSS | |
12 | NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance | NSS | |
13 | PIN, Dowel | 17-825010 | |
14 | GASKET | 27-8M0118180 | |
15 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
16 | SCREW, (M9 x 95) | 10-82503395 | |
17 | SCREW, (M6 x 25) | 10-893745025 | |
18 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
19 | BRACKET Comment: Handle | 830294T1 | |
20 | SCREW, (M6 x 13) Stainless Steel Comment: Handle | 10-40011126 | |
21 | PLUG ASSEMBLY, Oil | 859578A1 | |
22 | O-RING, (.921 x .139) | 25-8M0204673 | |
23 | NOT SOLD SEPARATE, Decal- Horse Power Identification | NSS | |
24 | DEFLECTOR, Cowl | 8M0026326 | |
25 | SCREW | 10-8M0012661 | |
- | GASKET SET, Engine | 27-825231A02 | |
- | POWERHEAD ASSEMBLY | 893714T05 | 803016T07 |
Driveshaft Housing
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Driveshaft Housing:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOUSING, Driveshaft - Long | 1503-852421T07 | 1503-852421T 5 |
2 | HOUSING, Driveshaft - Short | 1503-852421T08 | |
3 | PIPE, Exhaust Comment: Long | 825220T06 | |
3 | NOT SOLD SEPARATE, Exhaust Pipe Comment: Short | NSS | |
4 | SCREW, (M8 x 45) | 10-88960845 | |
5 | SCREW, (M8 x 110) Stainless Steel | 10-824459110 | |
6 | PLUG, Drain | 8288181 | |
7 | SEAL | 26-8M0007119 | |
8 | BUMPER | 826276 | |
9 | GROMMET Comment: Long | 8M0151042 | |
10 | FITTING Comment: Long | 22-8M0181450 | |
11 | TIE STRAP, (8.00 Inches) Comment: Long | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 Long |
12 | CAP Comment: Long | 19-892286 | |
13 | BUMPER | 8M0043364 | 828706 |
14 | STUD, (M10 x 50) | 16-823984 | |
15 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
16 | NUT, (M10) | 11-40140 | |
17 | TUBE/SEAL KIT, Water - Long | 32-897971A01 | 32-888591001, 32-888591, 32-825250 1 |
18 | TUBE/SEAL KIT, Water - Short | 32-897970A01 | 32-850169002, 32-850169 |
19 | SEAL, Water | 8M0151041 | |
20 | GUIDE | 54-828529 | |
21 | PLATE, Driveshaft Housing | 893770 | 854471 |
22 | SCREW, (M10 x 25 MM) | 10-1993325 |
Electrical Components
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Electrical Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SENSOR | 8M0082988 | 8M0030022, 828358 2 |
2 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
3 | SCREW, (M6 x 25) | 10-82130025 | |
4 | WASHER | 12-8M0214930 | |
5 | PLATE | 859224 | 856604 |
6 | BUSHING | 23-856954 | |
7 | GROMMET | 25-8M0190980 | |
8 | ECM, Engine Control Module | 87843302S | |
9 | BUSHING | 23-8539201 | |
10 | SCREW, (M6 x 40) | 10-82129140 | |
11 | HARNESS ASSEMBLY, Engine Wiring | 84-859196T1 | |
12 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
13 | PRESSURE SWITCH | 87-8M0098207 | 87-8M0070107, 87-828040 1 |
14 | SPARK PLUG, NGK-DPR6EA-9 | 33-827858Q | 33-827858 |
15 | COIL ASSEMBLY, Ignition | 339-858942T1 | |
16 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
17 | SCREW, (M6 x 16) | 10-8248324 | |
18 | J CLIP | 54-8M0024808 | |
19 | SCREW, (M8 x 25) Stainless Steel | 10-40011149 | |
- | POWERHEAD ASSEMBLY | 893714T05 | 803016T07 |
Flywheel
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Flywheel:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL | 284-832010T27 | 284-832010T16, 284-832010A 4 |
2 | NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel | NSS | |
3 | NOT SOLD SEPARATE, Decal-Timing Marks | NSS | |
4 | NOT SOLD SEPARATE, Decal-Warning-Neutral | NSS | |
5 | NUT | 11-893789 | 11-81773M |
6 | WASHER | 12-893762 | 12-84436M |
7 | SCREW, (M5 x 30) | 10-4013930 | |
8 | STATOR | 398-852386T6 | |
9 | LOAD RING | 834838 | |
10 | GEAR, Drive | 833102T | 833102 |
- | POWERHEAD ASSEMBLY | 893714T05 | 803016T07 |
Fuel Lines
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Fuel Lines:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOSE | 32-856607 | |
2 | HOSE | 32-856609 | |
3 | LINKAGE | 856610 | |
4 | BUSHING | 23-803896 | |
5 | TIE STRAP | 823548T | 823548, 54-856608 |
6 | HOSE | 32-856613 | |
7 | HOSE and SLEEVE | 32-856611 | |
8 | CONNECTOR | 22-822771 | |
9 | FITTING, 45 Degree | 22-878404 | |
10 | HOSE | 32-878423 | |
11 | HOSE ASSEMBLY, Carburetor Vent | 32-8M0010663 | |
12 | TUBING, (15.00 Inches Bulk), Cut to 3.15 Inches | 32-82381335 | |
13 | CLIP | 54-878425 | |
14 | TIE STRAP, (4.00 Inches) | 56762 | |
15 | WASHER | 12-8542592 | |
16 | COTTER PIN | 18-880850 | |
17 | Y-CONNECTOR | 22-878593 |
Fuel Pump
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Fuel Pump:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PUMP, Fuel, Sold Complete Only | 8M0141844 | |
2 | TUBING, (.312) (70.00 Inches Bulk), Cut to 13 Inches - To Block Exhaust Cover | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
3 | TUBING, (.312) (70.00 Inches Bulk), Cut to 6 Inches - To Telltale | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
4 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
5 | HOSE and SLEEVE, To Float Bowl | 32-856611 | |
6 | HOSE, (57.00 Inches Bulk), Cut to 14 Inches | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
7 | FILTER, Fuel | 35-877565T1 | |
8 | HOSE, (57.00 Inches Bulk), Cut to 19 Inches | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
9 | CONNECTOR ASSEMBLY, Fuel | 22-8M0148585 | |
- | O-RING, Fuel Connector | 25-16524 | |
10 | SCREW, (M6 x 35 MM) Stainless Steel | 10-88552535 |
Gear Housing, Driveshaft - 2:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Gear Housing, Driveshaft - 2:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete - Short Comment: SN# 1C267558 & Below | 8M0086323 | 893680T03 SN# 1C267558 & Below |
- | GEAR HOUSING ASSEMBLY, Complete - Short Comment: SN# 1C267559 & Up | 8M0086323 | 893680T03 SN# 1C267559 & Up |
- | GEAR HOUSING ASSEMBLY, Complete - Long Comment: SN# 1C267558 & Below | 8M0086324 | 893680T04 SN# 1C267558 & Below |
- | GEAR HOUSING ASSEMBLY, Complete - Long Comment: SN# 1C267559 & Up | 8M0086324 | 893680T04 SN# 1C267559 & Up |
1 | GEAR HOUSING ASSEMBLY, Basic | 893680T06 | |
2 | SCREW KIT, Drain | 10-79953Q04 | |
3 | ANODE | 97-826134Q | 826134, 826134A 1 |
4 | PIN, Dowel - With Hole (.375 x .625) | 17-8M0084244 | 17-43043 |
5 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
6 | SCREW, (M6 x 55) | 10-897657055 | |
7 | NUT, (M6) Stainless Steel | 11-401386 | |
8 | SEAL/PLATE KIT | 818226A1 | |
9 | NOT SOLD SEPARATE, Filler Plate | NSS | |
10 | GEAR, Pinion | 43-8M0187297 | |
11 | CAM, Shift | 8M0012285 | |
12 | NUT, (.437-20) | 11-55910 | |
13 | SEAL | 26-8M0204693 | |
14 | PLUG, Pipe (.0625-27) | 22-878089 | |
15 | BEARING, Roller | 31-812768 | |
16 | SHIFT SHAFT ASSEMBLY | 889246A96 | |
17 | E RING | 53-29641 | |
18 | BUSHING ASSEMBLY | 23-813696A2 | |
19 | O-RING, (.987 x .103) | 25-45258 | |
20 | SEAL, Oil | 26-8M0204708 | |
21 | DRIVESHAFT, Short | 45-891549T | |
21 | DRIVESHAFT, Long | 45-859102 | |
22 | SHIM SET | 15-812770A1 | |
23 | BEARING ASSEMBLY, Roller | 31-8M0166756 | |
24 | NOT SOLD SEPARATE, Cup | NSS | |
25 | NUT | 11-8128201 | |
26 | BASE ASSEMBLY, Water Pump | 46-812966A7 | |
27 | O-RING, (1.859 x .139) | 25-8M0204651 | |
28 | SEAL, Oil | 26-814669 | |
29 | SEAL, Oil | 26-814670 | |
30 | IMPELLER | 47-19453T | |
31 | KEY | 28-8M0032831 | 28-19699 |
32 | WASHER | 12-8M0204720 | |
33 | PUMP ASSEMBLY, Water | 46-812966A12 | |
34 | GASKET, Lower | 27-8M0224241 | |
35 | GASKET, Upper Water Pump | 27-822189 | |
36 | FACE PLATE | 19700A2 | |
37 | SCREW, (M6 x 16) | 10-8248324 | |
38 | COUPLING, Short | 8M0151046 | |
39 | COUPLER, Long | 8M0151045 | |
40 | BUSHING | 23-891637 | |
- | SEAL KIT, Gear Housing | 26-814669A2 | |
- | REPAIR KIT, Water Pump | 46-812966A12 |
Gear Housing, Propeller Shaft - 2:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - 2:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete - Short Comment: SN# 1C267558 & Below | 8M0086323 | 893680T03 SN# 1C267558 & Below |
- | GEAR HOUSING ASSEMBLY, Complete - Short Comment: SN# 1C267559 & Up | 8M0086323 | 893680T03 SN# 1C267559 & Up |
- | GEAR HOUSING ASSEMBLY, Complete - Long Comment: SN# 1C267558 & Below | 8M0086324 | 893680T04 SN# 1C267558 & Below |
- | GEAR HOUSING ASSEMBLY, Complete - Long Comment: SN# 1C267559 & Up | 8M0086324 | 893680T04 SN# 1C267559 & Up |
1 | GEAR HOUSING ASSEMBLY, Basic | 893680T06 | |
2 | INSERT, Threaded | 8227731 | |
3 | GEAR ASSEMBLY, Forward | 43-821315T02 | |
4 | BEARING ASSEMBLY, Roller | 31-889246A95 | |
5 | NOT SOLD SEPARATE, Cup | NSS | |
6 | BEARING, Needle | 31-21700 | |
7 | ROD ACTUATOR | 8M0005743 | |
8 | PIN, Spring | 17-8M0084682 | 17-8M0025222 |
9 | SPRING Comment: Design I SN# 1C267558 & Below | 24-79910 | |
10 | WASHER | 12-78910 | |
11 | CLUTCH | 52-821314T01 | |
12 | PIN, Cross Comment: Design I SN# 1C267558 & Below | 17-8M0009287 | |
13 | SPRING | 24-38114 | |
14 | PROPELLER SHAFT | 44-826193T03 | |
15 | GEAR, Reverse | 43-821312T02 | |
16 | BEARING, Ball | 30-20839T | |
17 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
18 | O-RING | 25-815460 | |
19 | BEARING, Needle | 31-21700 | |
20 | SEAL, Oil | 26-8M0205511 | |
21 | SEAL, Oil | 26-8M0203757 | |
22 | SCREW, (M8 x 30) | 10-85594030 | |
23 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
24 | SHIM SET | 15-889246A98 | |
25 | NOT SOLD SEPARATE, Decal-Gear Ratio | NSS | |
26 | TRIM TAB, Aluminum | 8M0203918 | |
26 | TRIM TAB, Zinc | 17264T2 | |
27 | SCREW, (M10 x 30) | 10-858771 | |
28 | CAM, Follower | 8M0008716 | |
29 | SPRING / PIN KIT Comment: Design II SN# 1C267559 & Up | 17-8M0091340 | |
30 | NOT SOLD SEPARATE, PIN Comment: Design II SN# 1C267559 & Up | NSS | |
31 | NOT SOLD SEPARATE, SPRING Comment: Design II SN# 1C267559 & Up | NSS | |
32 | NOT SOLD SEPARATE, GUIDE, Spring Comment: Design II SN# 1C267559 & Up | NSS | |
33 | THRUST HUB | 73345A1 | |
34 | PROP NUT KIT | 11-69578Q1 | |
35 | TAB WASHER | 14-8M0214942 | |
36 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
37 | SCREW, (M10 x 45) | 10-4000380 | |
38 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
- | SEAL KIT, Gear Housing | 26-814669A2 |
Intake
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Intake:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M6 x 90) | 10-82615890 | |
2 | INTAKE, Air | 856126T | |
3 | O-RING | 25-856525 | |
4 | PLATE | 834783T | |
5 | ISOLATOR | 834784T | |
6 | PLUG | 19-827633 | |
7 | ATTENUATOR ASSEMBLY, Sound | 856127A2 | |
8 | BUSHING | 23-856954 | |
9 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
10 | TIE STRAP, (11.750 Inches) | 54-850181 | |
11 | SEAL | 26-856128001 | 26-856128 |
12 | O-RING | 25-8250572 | |
13 | O-RING | 25-8250572 | |
14 | PIN, Dowel | 17-23784 | |
15 | SCREW, (M6 x 25 MM) | 10-8248326 | |
16 | BREATHER HOSE | 32-8M0182223 | |
17 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
- | GASKET SET, Engine | 27-825231A02 |
Intake/Exhaust Valves
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Intake/Exhaust Valves:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | VALVE, Exhaust | 8M0065029 | 832991T 3 |
2 | VALVE, Intake | 832990T3 | |
3 | SEAL | 26-858271 | |
4 | SPRING, Valve - Outer | 24-893552 | 24-858268 |
5 | RETAINER | 822650 | |
6 | KEY | 28-893554 | 28-822651 |
7 | ROCKER ARM | 898821A01 | |
8 | SCREW | 10-825046 | |
9 | NUT | 11-826150 | 11-858274 |
10 | SHAFT, Rocker | 834780T1 | |
11 | NOT SOLD SEPARATE, Plug | NSS | |
12 | BRACKET | 893560 | 859577 |
13 | SPRING | 24-893562 | 24-825052 1 |
14 | BRACKET | 893561 | 858275 |
15 | SPRING | 24-854713 | |
16 | GASKET | 27-893645 | 27-859576 |
17 | PIN | 17-859575 | 17-893584 |
18 | SCREW, (M8 x 23) | 10-875218 | |
19 | SPRING, Overload | 24-893563 | 24-889775, 24-881858 |
- | GASKET SET, Engine | 27-825231A02 | |
- | POWERHEAD ASSEMBLY | 893714T05 | 803016T07 |
Key, Choke and Horn Kit, 15000A14
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Key, Choke and Horn Kit, 15000A14:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | KEY SWITCH KIT, Remote Ignition | 15000A14 | |
1 | NOT SOLD SEPARATE, Housing | NSS | |
2 | NOT SOLD SEPARATE, Key Switch Kit Comment: Uses 89491 Series Keys | NSS | |
NS | CONNECTOR | 86-8M0204694 | |
3 | KEY, Switch Ignition (1A thru 2F Series) (#89491_) Comment: See Key Chart 89491 Series | ||
4 | NUT, Special - Black Nylon | 11-879755 | 11-93543 |
5 | HORN ASSEMBLY, Warning | 16564A1 | |
6 | SCREW, (#10 x 1.50), Top | 10-47994 | |
7 | SCREW, (#10-16 x .375), Housing | 10-62568 | |
8 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
9 | PLUG, Male | 13541 | |
10 | SHEET, Neoprene | 15097 | |
11 | COVER ASSEMBLY, Key | 90468A1 |
Manual Starter
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Manual Starter:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | HOUSING ASSEMBLY | 835253T14 | |
1 | HOUSING ASSEMBLY, Recoil | 835253A12 | 835253A 8 |
2 | CAM | 8167122 | |
3 | SPRING | 24-8267911 | |
4 | SEAL | 8M0026455 | 835255 2 |
5 | ROLLER | 835256T | 835256 |
6 | BUSHING | 23-852987T | 23-852987 |
7 | WASHER | 826414T | 12-826414 |
8 | SCREW, (M6 x 30) | 10-82684430 | |
9 | LOCKWASHER | 13-826229 | |
10 | SPRING | 24-86857T01 | |
11 | SHEAVE ASSEMBLY, Starter | 50-854317T5 | |
12 | CAM | 868501 | |
13 | SPRING | 24-86851T02 | |
14 | RING, Retaining | 53-86849T01 | |
15 | SPRING | 24-868523 | |
16 | CAM | 86853T01 | |
17 | SCREW, (.250-20 x .625) | 10-826253 | 10-97516, 10-818838 |
18 | ROPE | 50-12066Q10 | |
19 | LEVER, Interlock | 856073 | 852449 |
20 | RETAINER | 856072T | 856072 |
21 | SPRING | 24-856138T03 | 24-856138 3 |
22 | BUSHING | 854779T | 854779 |
23 | SCREW, (#10-16 x 1.00) | 10-8182491 | |
24 | HANDLE ASSEMBLY | 85174A1 | |
25 | NOT SOLD SEPARATE, Retainer | NSS | |
26 | SCREW, (M6 x 25 MM) | 10-8248326 | |
27 | CABLE, Interlock, Included with complete Recoil Starter Assembly | 856754003 | |
28 | SCREW, (M5 x 16) Stainless Steel, Included with complete Recoil Starter Assembly | 10-40011107 | |
29 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
30 | COTTER PIN | 18-26811 | |
31 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
32 | DECAL, EPA Label Information (2007) | 37-804654A07 | |
32 | DECAL, EPA Label Information (2008) | 37-804654A08 | |
32 | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) | NSS |
Manual Tilt
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Manual Tilt:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | MANUAL TRIM ASSEMBLY | 8M0118570 | |
1 | SHOCK ROD KIT | 8M0118572 | |
2 | PISTON KIT | 893903A01 | |
3 | REBUILD KIT, O-Ring | 25-893917A01 | 25-809872A 1 |
4 | NOT SOLD SEPARATE, O Ring | NSS | |
5 | CYLINDER KIT | 893918A01 | 811224A 1 |
6 | SCREW/SEAL KIT | 893919A01 | 813433A 2 |
7 | ACCUMULATOR KIT | 893920A01 | 813454A 2 |
8 | VALVE BODY KIT | 893921A01 | 813455T 4 |
9 | CAM KIT | 893923A01 | 813457A 3 |
10 | VALVE KIT | 893924A01 | 809881A 1 |
11 | REPAIR KIT | 893925A01 | 809882A 1 |
12 | CABLE ASSEMBLY, Ground | 8M0207768 | |
- | O-RING KIT | 25-893922A01 | 25-809880A 2 |
13 | PIN | 17-19607 | |
14 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
Powerhead Gasket Set Components
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Powerhead Gasket Set Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET, Engine | 27-825231A02 | |
0 | O-RING, Air Intake | 25-856525 | |
0 | O-RING, Isolator | 25-8250572 | |
0 | SEAL, Valve Stem | 26-858271 | |
0 | GASKET | 27-8M0163129 | |
0 | GASKET | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 |
0 | GASKET, Thermostat Cover | 27-8M0177107 | |
0 | O-RING, Cylinder Head | 25-8M0162934 | |
0 | O-RING, (.921 x .139), Cylinder Head Cover Plug | 25-8M0204673 | |
0 | GASKET, Cylinder Head | 27-8M0118180 | |
0 | O-RING, Oil Pump | 25-857096 | |
0 | O-RING, Oil Pump | 25-857094 | |
0 | O-RING, Oil Pump | 25-857093 | |
0 | SEAL, Crankshaft-Top | 8M0151047 | |
0 | SEAL, Crankshaft-Bottom | 8M0151048 |
Service/Support Material
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Service/Support Material:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL, 40 Carb 4-Stroke (3 Cylinder) | 90-803941008 | |
- | OPERATION MANUAL, 40 Hp, FourStroke, English | 90-10212082 | |
- | SERVICE MANUAL | 90-857046R1 | |
- | DECAL, EPA Label Information Comment: (2007) | 37-804654A07 | |
- | DECAL, EPA Label Information Comment: (2008) | 37-804654A08 | |
- | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) | NSS |
Shift Linkage
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Shift Linkage:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SLIDE, Shift | 8M0001557 | 898289T35 |
2 | DETENT/SPRING KIT | 12016A2 | |
3 | NOT SOLD SEPARATE, Spring-Compression, Detent | NSS | |
4 | PIN, Bow Tie Clip | 8M0001157 | |
5 | WASHER, (.2656 x .625 x .0625) Stainless Steel | 12-35462 | |
6 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
7 | COTTER PIN | 18-210711 | |
8 | ROD, Shift | 8M0005914 | |
9 | NUT, (M6) Stainless Steel | 11-401386 | |
10 | LINK, Shift | 8M0007151 | |
11 | BUSHING | 23-892263 | |
12 | BRACKET, Shift Link | 8M0192159 | |
13 | SCREW, (M6 x 20) | 10-8M0204706 | |
14 | SHIFT SHAFT, Upper - Long | 8M0091612 | |
14 | SHIFT SHAFT, Upper - Short | 8M0091611 | |
15 | NYLINER | 23-74647 | |
16 | SHIFT DETENT ASSEMBLY | 888823001 |
Steering Arm
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Steering Arm:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
2 | STRAP, Upper Mount | 893773002 | 827923 2, 893773001, 827923 1 |
3 | MOUNT, Upper | 8M0224385 | |
4 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
5 | BUMPER | 8M0156878 | |
6 | RING, Retaining | 53-89531 | |
7 | ARM, Steering | 8M0118183 | |
8 | BOLT, (M12 x 154) | 10-898835001 | 10-42973 |
9 | SPACER Comment: Short | 23-8279973 | |
9 | SPACER Comment: Long | 23-8279971 | |
10 | SWIVEL TUBE ASSEMBLY, Short | 8M0219910 | |
10 | SWIVEL TUBE ASSEMBLY, Long | 8M0219911 | |
11 | CABLE ASSEMBLY, Steering Arm to Driveshaft Housing | 84-88238T01 | |
12 | CABLE ASSEMBLY, Ground, Steering Arm to Swivel Bracket | 8M0207768 | |
13 | SCREW, (M10 x 120) | 10-8M0103829 | |
14 | STRAP, Lower Mount | 893703 | 828985 |
15 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
16 | NUT, (M10) | 11-40140 | |
17 | WASHER | 12-4002319 |
Swivel Bracket
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Swivel Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SWIVEL BRACKET | 1401-850066T01 | 1401-850066A 1 |
2 | BEARING, Trim Pin | 23-19606 | |
3 | FITTING, Grease | 22-8M0169589 | |
4 | DECAL, Co-Pilot | 37-8237011 | |
5 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
6 | BUSHING, Lower | 23-821777 | |
7 | SEAL, Lower | 26-8M0205512 | |
8 | SCREW, (M8 x 10) Stainless Steel | 10-4008910 | |
9 | BUSHING, Upper | 23-8217711 | |
10 | NUT, (.375-24) Brass | 11-8M0204726 | |
11 | LEVER, Co-Pilot | 823792 | |
12 | WASHER | 12-29330 | |
13 | ROD, Co-Pilot - Threaded | 821961 | |
14 | PLATE/DISC ASSEMBLY, Brake | 8M0006845 | 821957A 2 |
15 | PLATE, Swivel Head | 8M0007471 | 823791 |
16 | DISC, Friction | 8165621 | |
17 | SHOULDER SCREW, Hex | 10-768042 |
Throttle Linkage
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Throttle Linkage:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) | 10-4010770 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | CAP | 42942 | |
5 | LEVER ASSEMBLY, Throttle | 822682A4 | |
6 | BUSHING | 23-825078 | |
7 | CAM, Throttle | 8535853 | |
8 | SPACER | 23-309772 | |
9 | WASHER | 12-4002314 | |
10 | SCREW, (M5 x 16) | 10-40056107 |
Tiller Handle
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Tiller Handle:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER KIT | 822148T06 | 822148A 6 |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE ASSEMBLY, Throttle (30.50 Inches) | 4324210 | |
6 | CABLE ASSEMBLY, Throttle (41.50 Inches) | 4324211 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER | 8M0072298 | 822407F 1 |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle | 892995 | 821971 |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 8M0138696 | |
19 | DECAL | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH, Stop | 87-8M0104614 | 87-823609A14, 87-823609A13 |
23 | SCREW, (M5 x 12) | 10-82239312 | |
24 | WASHER | 12-8M0214930 | |
25 | ALARM | 84-8M0088388 | 816492A 8 |
26 | CLIP | 823687 | |
27 | SWITCH, Stop | 87-11083A31 | |
28 | RETAINER, Brass | 8M0032846 | 12044 1 |
29 | BRACKET, Tiller | 821455A4 | |
30 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
31 | BUSHING | 23-821477 | |
32 | WASHER | 12-827314 | |
33 | CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) | 32-828547633 | |
34 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
35 | DECAL, F-N-R Shift | 37-82409316 | |
36 | LANYARD ASSEMBLY | 15920Q54 | |
37 | SHOULDER SCREW, (10 x 20) | 10-8M0021519 | |
38 | HANDLE KIT, Shift | 830180A01 | 830180 |
39 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
40 | SCREW, (M10 x 90) | 10-82484890 |
Tools 1
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Tools 1:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLUSHING ATTACHMENT | 44357Q2 | |
2 | PUMP, Crankcase Oil | 802889Q1 | |
3 | WRENCH, Oil Filter | 91-802653Q02 | 91-802653Q 1 |
4 | HOLDER TOOL, Flywheel | 91-8M0161873 | |
5 | FLYWHEEL PULLER | 91-83164M | |
6 | TIMING LIGHT | 91-99379 | |
7 | ADAPTOR TOOL, Direct Voltage | 91-890451 | |
8 | MULTI-METER KIT, DMT 2004 | 91-892647A01 | |
9 | DIGITAL DIAGNOSTIC TESTER | 91-823686A2 | |
10 | CARTRIDGE | 91-8226086 | |
11 | HARNESS ASSEMBLY, Adaptor | 84-822560A7 | |
12 | HARNESS ASSEMBLY, Adaptor | 84-822560A10 | |
13 | GAUGE TOOL, Carburetor | 91-36392 | |
14 | REMOVER TOOL, Valve Guide | 91-809495001 | 91-809495A 1 |
15 | INSTALLER TOOL, Valve Guide Bushing | 91-809496A1 | |
16 | REAMER TOOL, Valve Guide | 91-809497A1 | |
17 | COMPRESSOR TOOL, Valve Spring | 91-809494A1 | |
18 | NOT SOLD SEPARATE, Valve Seat cutter Kit Comment: OBTAIN LOCALLY | NSS | |
19 | COMPRESSOR TOOL, Piston Ring | FT2997 | FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789 |
20 | STAND TOOL, Powerhead | 91-827001A1 | |
21 | EXPANDER TOOL, Piston Ring | 91-24697 | |
22 | SPANNER WRENCH | 91-74951 | |
23 | DOWN PRESSURE KIT | 91-822778A3 |
Tools 2
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Tools 2:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
24 | HEAT LAMP | 91-63209 | |
25 | BEARING, Thrust | 31-85560 | |
26 | REMOVER TOOL, Bearing | 91-13779 | |
- | PULLER KIT, Bearing | 91-31229A7 | |
27 | NOT SOLD SEPARATE, Expanding rod (P/N-CG-41-11) | NSS | |
28 | NOT SOLD SEPARATE, Collet (P/N-CG-41-14) | NSS | |
29 | NUT, (.625-18) | 11-24156 | |
30 | WASHER | 12-34961 | |
31 | PLATE | 91-29310 | |
32 | SHAFT | 91-31229 | |
33 | WRENCH TOOL, Driveshaft Bearing | 91-36571T | |
34 | DRIVER ROD TOOL, Needle Bearings | 91-37323 | |
35 | MANDREL | 91-15755T | |
36 | DRIVE HEAD TOOL | 91-36569T | |
37 | PULLER | 91-27780 | |
38 | PULLER PLATE | 91-37241 | |
39 | DRIVER HEAD TOOL | 91-37312T | |
40 | INSTALLER TOOL, Needle Bearing | 91-817011T | 91-817011 |
41 | HOLDING TOOL, Driveshaft | 91-83180M | |
42 | INSTALLER TOOL, Oil Seal | 91-825197T | 91-825197 |
43 | INSTALLER TOOL, Seal | 91-817007T | 91-817007 |
44 | MANDREL | 91-825198 | |
45 | PILOT | 91-825199 | |
46 | HOOK TOOL, Spring | 91-825200A1 | |
47 | INSTALLER TOOL, Bearing | 91-826872 | |
48 | TESTER KIT | FT8950 | |
49 | TOOL, Pinion Locating | 91-12349A05 | |
50 | INSTALLATION TOOL, Bearing | 91-13945 | |
51 | DRIVER TOOL, Oil Seal | 91-13949 |
Tools 3
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Tools 3:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
52 | TOOL KIT, Bearing Race | 91-14308T02 | |
53 | INSTALLATION TOOL, Bearing | 91-14309T02 | |
54 | WEAR SLEEVE INSTALLATION TOOL | 91-14310T1 | |
55 | TOOL, Preload | 91-14311A04 | |
56 | INDICATOR TOOL, Backlash | 91-8M0053505 | 91-78473 |
57 | MANDREL, Bearing Driver Cup | 91-31106T | |
58 | DRIVER, Oil Seal | 91-31108T | |
59 | PULLER ASSEMBLY, Slide Hammer | 91-34569A1 | |
60 | PULLER JAW ASSEMBLY | 91-46086A1 | |
61 | MANDREL | 91-37350T | |
62 | HOLDING TOOL, Driveshaft | 91-56775T | |
63 | DIAL INDICATOR TOOL | 91-58222A1 | |
64 | PULLER TOOL | 91-85716 | |
65 | ADAPTER KIT, Dial Indicator | 91-83155 | |
66 | PULLER ASSEMBLY | 91-83165T | |
- | TOOL, Claws | 91-805747A04 | |
67 | INSTALLATION TOOL, Bearing | 91-856875A1 | |
- | TOOL KIT, Included with Engine - Includes Spark Plug Wrench | 91-8M0162977 |
Top Cowl
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Top Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY, Mercury | 100-8M0206980 | |
1 | TOP COWL ASSEMBLY, Mariner | 100-8M0118169 | |
2 | CAP, Air Dam - Mercury | 8M0159887 | |
2 | CAP, Air Dam - Mariner | 8M0118172 | |
3 | SCREW, (M6 x 16 MM) Stainless Steel | 10-8M0103805 | 10-885525 16 |
4 | BRACKET | 8M0006055 | |
5 | BRACKET, Front Latch | 826291T02 | 8M0013032 |
6 | SCREW, (M4 x 14.5) | 10-8231871 | |
7 | WASHER, (.203 x .406 x .040) | 12-89302 | |
8 | NUT | 11-400632 | |
9 | SOUND BLANKET KIT | 834786A05 | |
10 | SEAL | 8M0109278 | 8M0043231, 8M0025868 |
- | DECAL SET, Mercury Comment: SN# 1C193075 & Below | 37-803641A08 | |
- | DECAL, 40 Comment: SN# 1C193075 & Below | 37-896856002 | |
- | DECAL SET, Mercury 40hp Comment: SN# 1C193076 & Up | 37-8M0071110 | |
- | DECAL, 40 Comment: SN# 1C193076 & Up | 37-8M0063348 | |
- | DECAL, Bigfoot Comment: SN# 1C193076 & Up | 37-8M0063353 | |
- | DECAL SET, Mariner | 37-803643A08 | |
- | DECAL, 40 | 37-8M0012388 |
Transom Bracket
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Transom Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BRACKET, Transom - Port | 3418-822866T04 | 3418-822866A 1 |
2 | FITTING, Grease | 22-8M0169588 | |
3 | PIN, Groove | 17-99604 | |
4 | BRACKET, Transom - Starboard | 3418-822865T05 | 3418-822865F 2 |
5 | LEVER, Tilt Lock | 893704T01 | 19618A 2 |
6 | SPRING | 24-99622 | |
7 | NYLINER | 23-65830 | |
8 | SPRING | 24-812708 | |
9 | KNOB | 8M0007470 | |
10 | PIN , (.125 x 30 mm) | 17-8M0021914 | |
11 | WASHER | 12-19619 | |
12 | BRACKET KIT, Anchor | 18486A08 | |
13 | ANODE KIT | 97-818298Q1 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SCREW, (M8 x 30) Comment: Included with Anchor Bracket Kit | 10-85594030 | |
17 | SCREW, (M8 x 35) Comment: Included with Anchor Bracket Kit | 10-8M0000586 | |
18 | WASHER, (.330 x .560 x .060) Stainless Steel Comment: Included with Anchor Bracket Kit | 12-843108 | |
19 | NUT, (M8) Stainless Steel | 11-401388 | |
20 | PIN ASSEMBLY, Tilt Lock | 17-8M0026068 | 17-49930A 1 |
21 | SPRING | 24-821461 | |
22 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
23 | NUT, (.875-14) | 11-858869 | 11-30499 |
24 | SCREW, (.500-20 x 4.00) | 10-814259 | |
25 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
26 | NUT, (.500-20) | 11-82671117 | |
27 | LINK | 8M0084737 | |
28 | LEVER ASSEMBLY, Tilt | 19615A05 | |
29 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
30 | WASHER, (.520 x .850 x .060) Nylon - Black | 12-8M0042643 | 12-19605 |
31 | WAVE WASHER | 13-99611 | |
32 | TILT KNOB | 8M0007469 | 19621 |
33 | SCREW, (.375-16 x .62) | 10-19611 | |
34 | SCREW, (M10 x 40) Stainless Steel | 10-4009040 | |
35 | WASHER | 12-4002319 | |
36 | NUT, (M10) | 11-40140 | |
37 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
Trim Switch Kit
Back to TopBelow is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Trim Switch Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
1 | RETAINER | 18861 | |
2 | ADAPTOR | 814820 | 812978 |
3 | NOT SOLD SEPARATE, Switch | NSS | |
4 | FUSE, 20 Ampere | 88-8M0207796 | |
5 | CABLE ASSEMBLY | 84-95084A2 | |
6 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
7 | SCREW, (#10-32 x 2.25) | 10-19209 | |
7 | SCREW, (#10-16 x 2.25) | 10-813523 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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