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Mercury 40 (1 CYL.) (3305152 THRU 7045757) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 40 (1 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

BOTTOM COWL ASSEMBLY

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Below is the parts list for Mercury 40 (1 CYL.) BOTTOM COWL ASSEMBLY:

Mercury 40 (1 CYL.) BOTTOM COWL ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 187-4709
1 BOTTOM COWL Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 187-7711A4
2 LEVER ASSEMBLY, CLAMPING - PORT 36187A1
3 LEVER ASSEMBLY, CLAMPING - STARBOARD 36188A1
4 FASTENER, CLAMPING LEVER 53-55891
5 GROUND STRAP ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 84-60871A7
6 SPRING, GROUND STRAP Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 24-63399
7 BUSHING, NYLON - CLAMPING LEVER 23-26819
8 BUSHING, RUBBER - CLAMPING LEVER 23-31293
9 PIN, ROLL - CLAMPING LEVER 17-58997
10 SCREW, BOTTOM COWL FLUSHING HOLE 10-79953Q04
11 WASHER, BOTTOM COWL FLUSHING HOLE SCREW 12-191833
12 NOZZLE, TELL TALE 56712
13 SCREW, TELL TALE NOZZLE TO BOTTOM COWL 10-35519
14 TUBE, TELL TALE (7 1/4") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
15 ELBOW, TELL TALE - HOSE TO CYLINDER BLOCK 22-996642
16 GASKET, POWERHEAD TO BOTTOM COWL 27-89937
17 GASKET, EXHAUST RELEIF COVER TO BOTTOM COWL 27-55847
18 COVER, EXHAUST RELIEF 55936
19 SCREW, EXHAUST RELEIF COVER TO BOTTOM COWL (7/16") 10-69079

CARBURETOR ASSEMBLY

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Below is the parts list for Mercury 40 (1 CYL.) CARBURETOR ASSEMBLY:

Mercury 40 (1 CYL.) CARBURETOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR ASSEMBLY, COMPLETE (KB-10A) 1341-8740A1
2 FLOAT ASSEMBLY 1395-8673
3 PIN, FLOAT LEVER PINION (#)
4 LEVER, FLOAT (LOWER) (#)
5 LEVER, FLOAT (UPPER) (#)
6 INLET NEEDLE, SEAT AND GASKET 1395-92581
7 GASKET, INLET SEAT (#)
8 GASKET, FLOAT BOWL COVER (#)
9 COVER, FLOAT BOWL 1399-1133
10 SCREW, FLOAT BOWL COVER (SHORT) 10-52195
11 SCREW, FLOAT BOWL COVER (LONG) 10-52196
12 LOCKWASHER, FLOAT BOWL COVER SCREW 13-26995
13 GASKET, STRAINER COVER (LARGE) (#)
14 SCREEN, FILTER 1399-3938
15 GASKET, STRAINER COVER (SMALL) (#)
16 COVER, STRAINER 1399-1135
17 GASKET, STRAINER COVER SCREW (#)
18 SCREW, STRAINER COVER 10-25822
19 SCREW, THROTTLE STOP LEVER 1395-6027
20 LEVER, THROTTLE STOP 8146791
21 SHAFT, THROTTLE 1399-1716
22 TUBE, IDLE (#)
23 GASKET, IDLE TUBE (#)
24 SCREW AND LOCKWASHER, THROTTLE SHUTTER (#)
25 SHUTTER, THROTTLE 1399-3739
26 WELCH PLUG, BODY CHANNEL (#)
27 SPRING, THROTTLE SHAFT RETURN (#)
28 SCREW, PLUG - BODY CHANNEL 10-28845
29 ,MAIN NOZZLE (#)
30 SCREW, PLUG - MAIN NOZZLE 10-23178
31 JET, MAIN FUEL (.041) 1399-1896
31 JET, MAIN FUEL (.039) 1399-2407
31 JET, MAIN FUEL (.036) - STANDARD 1399-3026
31 JET, MAIN FUEL (.034) 1399-3251
31 JET, MAIN FUEL (.032) 1399-3252
32 GASKET, MAIN FUEL JET (#)
33 GASKET, JET CHANNEL PLUG SCREW (#)
34 SCREW, PLUG - MAIN FUEL JET CHANNEL 10-28405
35 SCREW, IDLE ADJUSTMENT 1399-3740
36 SPRING, IDLE ADJUSTMENT SCREW (#)
-- GASKET AND PACKING SET 1399-1717
-- REPAIR PARTS KIT 1395-92621
37 GASKET, CARBURETOR TO REED BLOCK 27-63309
38 WASHER, CARBURETOR MOUNTING STUD 12-20583
39 NUT, CARBURETOR MOUNTING STUD 11-24652

CARBURETOR CHOKE LINKAGE

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Below is the parts list for Mercury 40 (1 CYL.) CARBURETOR CHOKE LINKAGE:

Mercury 40 (1 CYL.) CARBURETOR CHOKE LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 THROTTLE LEVER ASSEMBLY 59000
2 SCREW, THROTTLE LEVER TO CARBURETOR (3/8") 10-20597
3 SHUTTER AND SCREEN, CHOKE - CARBURETOR 79092
4 SPRING, CHOKE SHUTTER TO LEVER 24-53193
5 SPRING ASSEMBLY, CARBURETOR 24-55299A1
6 SCREW, SPRING TO CARBURETOR 10-55298
7 LEVER, CHOKE 53187
8 SPRING, TENSION - CHOKE KNOB 24-53190
9 KNOB, CHOKE 53189

CLAMP AND SWIVEL BRACKET ASSEMBLY (SERIAL GROUP #1)

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Below is the parts list for Mercury 40 (1 CYL.) CLAMP AND SWIVEL BRACKET ASSEMBLY (SERIAL GROUP #1):

Mercury 40 (1 CYL.) CLAMP AND SWIVEL BRACKET ASSEMBLY (SERIAL GROUP #1) Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY (PORT) 1468-5570A3
2 CLAMP BRACKET ASSEMBLY (STARBOARD) 1467-5571A3
3 THUMB SCREW ASSEMBLY 59170A3
4 WASHER, THUMB SCREW 12-26227
5 WASHER, TILT TUBE - CLAMP TO SWIVEL BRACKET 12-52864
6 TITL TUBE, CLAMP TO SWIVEL BRACKET 45757
7 CLIP, SAFETY CHAIN - TITE TUBE 54-8M0085928 54-30954
8 NUT, TILT TUBE FASTENING 11-858869 11-30499
9 STUD, CLAMP BRACKET 16-59622
10 LOCKWASHER, CLAMP BRACKET STUD 13-26992
11 NUT, CLAMP BRACKET STUD 11-29598
12 SPRING, TILT LOCK PIN 24-62143
13 TILT LOCK PIN ASSEMBLY 17-55952A1
14 BOLT, CLAMP BRACKET TO BOAT 10-67982
15 WASHER, CLAMP BRACKET SCREW 12-67983
16 NUT, CLAMP BRACKET SCREW 11-8267098
17 SWIVEL BRACKET 1451-4675
18 "O" RING, SWIVEL BRACKET 25-25439
19 SERIAL PLATE 38-31042
20 SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET 10-28642
21 LUBRICAP, GREASE FITTING - SWIVEL BRACKET 19-77633Q
22 FITTING, GREASE - SWIVEL BRACKET 22-8M0169589
23 SPACER, TUBE - REVERSE LOCK ROD 23-30813
24 BUSHING, NYLON - REVERSE LOCK LEVER ROD 23-26856
25 ROD, REVERSE LOCK TO SWIVEL BRACKET 56663
26 COTTER PIN, RECERSE LOCK LEVER TO ROD 18-56206
27 LINK, REVERSE LOCK LEVER 30815
28 REVERSE LOCK LEVER ASSEMBLY 53267A1
29 BRACKET, STOP 53435
30 SPRING, EXTENSION - STOP BRACKET 24-53456
31 SPRING, TENSION - REVERSE LOCK LEVER 24-30886
32 LINK ASSEMBLY, REVERSE LEVER 62257A2
33 ROD, LINK - REVERSE LOCK LEVER 62256
34 SCREW, LINK TO SWIVEL BRACKET 10-60355
35 WASHER, WAVE - LINK SCREW 13-34632
36 ROLL PIN, RELEASE LINK 17-25905
37 SWIVEL PIN, SWIVEL BRACKET TO SADDLE 17-30688
38 CO-PILOT DISC 77334
39 SCREW, CO-PILOT DISC TO SADDLE 10-30679
40 NUT, CO-PILOT DISC FASTENING SCREW 11-8M0207775
41 DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET (THIN) 62342
42 DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET (THICK) 20203
43 PLATE, CLAMP - CO-PILOT 61296
44 SCREW, CLAMP PLATE ADJUSTING Comment: . FOR REPLACEMENT OF SCREW AND COTTER PIN USED ON EARLY MODELS IN THIS APPLICATION, ORDER C-10-62506 SCREW AND C-11-62505 NUT. 10-62506
45 NUT, CAMPL PLATE ADJUSTING SCREW Comment: . FOR REPLACEMENT OF SCREW AND COTTER PIN USED ON EARLY MODELS IN THIS APPLICATION, ORDER C-10-62506 SCREW AND C-11-62505 NUT. 11-62505
47 WSHER, CLAMP PLATE ADJJUSTING SCREW 12-35462
48 WASHER, WAVE - CLAMP PLATE ADJUSTING SCREW 13-48239
49 LEVER, CONTROL - REVERSE LOCK 62024T
50 SPACER, CLAMP PLATE ADJUSTING SCREW 23-59573
51 PLATE, LOCKING - CLAMP PLATE ADJUSTING SCREW 61602
52 LEVER, TITLE STOP 63310A1
53 SCREW, RETAINING - TILT STOP LEVER 10-29237
54 NUT, TILT STOP LEVER RETAINING SCREW 11-8M0207775
55 SCREW, ANCHOR - TILT STOP LEVER 10-27791
56 WASHER, WAVE - LEVER ANCHOR SCREW 13-20846
57 NUT, TILT STOP LEVER ANCHOR SCREW 11-8M0207775

CLAMP AND SWIVEL BRACKET ASSEMBLY (SERIAL GROUP #2)

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Below is the parts list for Mercury 40 (1 CYL.) CLAMP AND SWIVEL BRACKET ASSEMBLY (SERIAL GROUP #2):

Mercury 40 (1 CYL.) CLAMP AND SWIVEL BRACKET ASSEMBLY (SERIAL GROUP #2) Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY (PORT) 1468-5570A3
2 CLAMP BRACKET ASSEMBLY (STARBOARD) 1467-5571A3
3 THUMB SCREW ASSEMBLY 59170A3
4 WASHER, THUMB SCREW 12-26227
5 WASHER, TILT TUBE - CLAMP TO SWIVEL BRACKET 12-52864
6 TILT TUBE, CLAMP TO SWIVEL BRACKET 45757
7 CLIP, SAFETY CHAIN - TILT TUBE 54-8M0085928 54-30954
8 NUT, TILT TUBE FASTENING 11-858869 11-30499
9 STUD, CLAMP BRACKET 16-59622
10 LOCKWASHER, CLAMP BRACKET STUD 13-26992
11 NUT, CLAMP BRACKET STUD 11-29598
12 SPRING, TILT LOCK PIN 24-62143
13 TILT LOCK PIN ASSEMBLY 17-55952A1
14 BOLT, CLAMP BRACKET TO BOAT 10-67982
15 WASHER, CLAMP BRACKET SCREW 12-67983
16 NUT, CLAMP BRACKET SCREW 11-8267098
17 SWIVEL BRACKET Comment: UNITED STATES 3529446 AND UP AUSTRALIA 8005740 AND UP BELGIUM 9012109 AND UP CANADA 7011058 AND UP 1471-5822A1
17 SWIVEL BRACKET ASSEMBLY Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 1471-5822A1
18 LUBRICAP, GREASE FITTING - SWIVEL BRACKET Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 19-77633Q
19 FITTING, GREASE - SWIVEL BRACKET Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 22-8M0169589
20 BUSHING, SWIVEL BRACKET 23-64028
21 BUSHING, NYLON - REVERSE LOCK LEVER ROD 23-26841
22 ROD, REVERSE LOCK TO SWIVEL BRACKET 63551
23 COTTER PIN, RECERSE LOCK LEVER TO ROD 18-45882
24 LEVER, REVERSE LOCK 63628T
25 RETAINER, ROD - REVERSE LOCK 61007
26 BRACKET, TROLL 63559T
27 SPRING, EXTENSION - TROLL BRACKET 24-63630
28 GUIDE, SPRING 63554
29 ROLL PIN, SPRING GUIDE 17-25319
30 LEVER, CONTROL - TROLL BRACKET 79744
31 WASHER, WAVE - TROLL BRACKET LEVER 13-63631
32 SWIVEL PIN, SWIVEL BRACKET TO SADDLE Comment: UNITED STATES 3529446 AND UP AUSTRALIA 8005740 AND UP BELGIUM 9012109 AND UP CANADA 7011058 AND UP 66559
32 SWIVEL PIN, SWIVEL BRACKET TO SADDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 66559
33 CO-PILOT DISC 77334
34 SCREW, CO-PILOT DISC TO SADDLE (2 1/4") 10-30679
35 NUT, CO-PILOT DISC FASTENING SCREW 11-8M0207775
36 DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET 20203
37 PLATE, CLAMP - CO-PILOT 63647
38 SCREW, CLAMP PLATE ADJUSTING (1 5/8") 10-62506
39 WASHER, CLAMP PLATE ADKJUSTING SCREW 12-35462
40 LEVER ASSEMBLY, TILT STOP 63310A1
41 SCREW, TILT STOP LEVER 10-41433
42 WASHER, WAVE - LEVER ANCHOR SCREW 13-31030
43 NUT, TILT STOP LEVER SCREW 11-826709109 11-33825, 11-35045
44 SCREW, SWIVEL BRACKET (1/4") 10-36398

CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY

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Below is the parts list for Mercury 40 (1 CYL.) CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY:

Mercury 40 (1 CYL.) CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT 427-3513
2 CARRIER ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 26-72793
3 SEAL, CARRIER ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 26-72793
4 CONNECTING ROD ASSEMBLY 608-7395A2
5 SCREW, CONNECTINT ROD 10-87374
6 BEARING, NEEDLE - CRANKPIN 29-26815
7 NUT, CONNECTING ROD SCREW 11-20061
8 WASHER, NEEDLE BEARING RETAINING 12-65967
9 BEARING, NEEDLE - PISTON PIN 29-31505
10 PISTON AND PISTON PIN ASSEMBLY 719-7391T3
11 LOCK RING, PISTON PIN 40-21666
12 RING, PISTON 39-21665A12

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

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Below is the parts list for Mercury 40 (1 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Mercury 40 (1 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY 843-8694A3
2 STUD, SYLINDER BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING 16-66021
3 STUD, CARBURETOR MOUNTING 16-66020
4 PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK 17-8M0084726 17-85500
5 ELBOW ASSEMBLY, BLEED DRAIN Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 21-64871A2
6 CHECK VALVE ASSEMBLY Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 21-42657A3
5 FITTING ASSEMBLY, BLEED DRAIN Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 21-64871A2
7 HOSE, BLEED DRAIN (7 1/2") 32-9938779
8 CLAMP, BLEED HOSE ATTACHING 54-56223
9 ELBOW, BLEED DRAIN 22-78916
10 ELBOW, 90 - 1/8' MALE (TELL TALE) 22-996642
11 SCREW, CRANKCASE TO CYLINDER BLOCK (1 3/4") 10-24624
12 SCREW, CRANKCASE TO CYLINDER BLOCK (1") 10-64278
13 NUT, CRANKCASE FASTENING SCREW 11-8M0207775
14 REED BLOCK 70726
15 REED, INLET VALVE 34-35836
16 RETAINER, REED 34-22215
17 SCREW, REED AND RETAINER TO BLOCK (1/4") 10-28430
18 GASKET, REED BLOCK TO CRANKCASE 27-357391
19 BEARING, BALL - CRANKCASE (LOWER) 30-72961
20 OIL SEAL, CRANKCASE (LOWER) 26-56397
21 SHIM ASSEMBLY, UPPER HOUSING TO BLOCK (.002-3-5-10) 15-31412A1
22 BEARING HOUSING ASSEMBLY, UPPER 1132-6352A1
23 BEARING, BALL - UPPER BEARING HOUSING 30-72961
24 BEARING, ROLLER - UPPER BEARING HOUSING 31-31410
25 OIL SEAL, UPPER BEARING HOUSING 26-31411
26 "O" RING, UPPER BEARING HOUSING 25-20863
27 CLAMP, HOLD DOWN RING 54-34598
28 SCREW, HOLD DOWN RING CLAMP TO BEARING HOUSING (9/16") 10-36205
29 SPRING, HOLD DOWN RING CLAMP 24-34731
30 SCREW, UPPER BEARING HOUSING (#12-24 X 1/2) 10-39002
31 COVER, TRANSFER PORT 35658
32 GASKET, TRANSFER PORT COVER 27-35657
33 SCREW, TRANSFER PORT COVER TO CYLINDER BLOCK (5/8") 10-20720
34 COVER, CYLINDER BLOCK Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 1016-7070A1
35 MOUNT, RUBBER - COVER TO TOP COWL Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 31014
36 LOCKWASHER, RUBBER MOUNT Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 13-26992
37 NUT, RUBBER MOUNT TO COVER Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 11-20088
34 COVER ASSEMBLY, CYLINDER BLOCK Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 1016-7070A1
35 MOUNT, RUBBER - COVER TO TOP COWL Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 66019
36 LOCKWASHER, RUBBER MOUNT Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 13-20202
37 NUT, RUBBER MOUNT TO COVER Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 11-22053
38 GASKET, COVER TO CYLINDER BLOCK 27-416151
39 SCREW, SYLINDER BLOCK COVER TO CYLINDER BLOCK (1 1/4") 10-21091
40 NUT, CYLINDER BLOCK COVER MOUNTING SCREW 11-8M0207775
41 GASKET, SYLINDER BLOCK TO BAFFLE PLATE 27-416141
42 PLATE, BAFFLET - EXHAUST MANIFOLD 46234
43 GASKET, BUFFLE PLATE TO EXHAUST MANIFOLD COVER 27-416141
44 COVER, EXHAUST MANIFOLD 46171
45 SCREW, PLATE/MANIFOLD COVER TO BLOCK (3/4") Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 10-28636
45 SCREW, PLATE/MANIFOLD COVER TO BLOCK (3/4") Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 10-49668

DRIVE SHAFT HOUSING ASSEMBLY

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Below is the parts list for Mercury 40 (1 CYL.) DRIVE SHAFT HOUSING ASSEMBLY:

Mercury 40 (1 CYL.) DRIVE SHAFT HOUSING ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 DRIVE SHAFT HOUSING ASSEMBLY(SHORT SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1538-3889A2
1 DRIVE SHAFT HOUSING ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1542-3888A2
1 DRIVE SHAFT HOUSING ASSEMBLY(SHORT SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1538-8456A1
1 DRIVE SHAFT HOUSING ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1542-8452A1
2 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING 16-66373
3 NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD 11-82670911
4 NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD 11-8M0204726
5 SADDLE Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1539-8450A1
5 SADDLE Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1539-8450A1
6 BUMPER, THRUST - SADDLE Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 64076
7 MOUNT ASSEMBLY, LOWER 79896A1
8 MOUNT ASSEMBLY, UPPER(SEE NOTE BELOW) 79985A1
9 RING, RETAINING - UPPER AND LOWER MOUNT 53-26406
10 COVER, UPPER AND LOWER MOUNT 71490
11 SCREW, UPPER AND LOWER MOUNT COVER RETAINING (7/16") 10-45817
12 BLOCK, BEARING - DRIVE SHAFT 55435
13 GASKET, BOTTOM COWL TO DRIVE SHAFT HOUSING 27-59079
14 NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS 11-8M0207775
14 NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS 11-24652
15 TUBE, WATER OUTLET(SHORT SHAFT) 32-31940
15 TUBE, WATER OUTLET(LONG SHAFT) 32-32077
16 SEAL, RUBBER - WATER OUTLET TUBE 26-36556
17 WASHER, NYLON - OUTLET TUBE SEAL 23-13127
18 LINK ROD, REVERSE LOCK Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 71057
19 SCREW, CAM RETAINER TO DRIVE SHAFT HOUSING (3/4") Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 10-65414
20 LOCKWASHER, CAM RETAINER SCREW Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 13-26992
21 CAM, REVERSE LOCK Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 65216
22 RETAINER, REVERSE LOCK CAM Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 72007

FLYWHEEL AND IGNITION COIL

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Below is the parts list for Mercury 40 (1 CYL.) FLYWHEEL AND IGNITION COIL:

Mercury 40 (1 CYL.) FLYWHEEL AND IGNITION COIL Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL ASSEMBLY 236-4475A1
2 KEY, FLYWHEEL DRIVE 28-20094
3 "O" RING, FLYWHEEL NUT 25-62701
4 WASHER, FLYWHEEL NUT 12-36245
5 NUT, FLYWHEEL 11-20696
6 WASHER, WAVE - CAM TENSION 13-35629
7 CAM, BREAKER 336-4465
8 COIL ASSEMBLY, IGNITION 336-4528T2
9 LOCKWASER, IGNITION COIL TERMINAL 13-26996
10 NUT, IGNITION COIL TERMINAL 11-45076
11 COVER, IGNITION COIL 66355
12 SCREW, COIL COVER TO REAR SUPPORT GRACKET (3 3/4") 10-61530
13 NUT, COIL COVER SCREW 11-27164
14 LEAD ASSEMBLY, HIGH TENSION 84-813715A1
15 NIPPLE, IGNITION COIL 332-2854T01
16 PROTECTOR ASSEMBLY, SPAR PLUG 85-63709A1
17 SPARK PLUG (AC #40FFK) 33-896329833 33-833C

FUEL PUMP AND FUEL LINE ASSEMBLY

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Below is the parts list for Mercury 40 (1 CYL.) FUEL PUMP AND FUEL LINE ASSEMBLY:

Mercury 40 (1 CYL.) FUEL PUMP AND FUEL LINE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL PUMP ASSEMBLY 89977A1
2 CHECK VALVE ASSEMBLY 21-30430A2
3 DIAPHRAGM KIT, FUEL PUMP 53245A1
4 GASKET, FUEL PUMP TO BASE (#)
5 GASKET, FUEL PUMP (#)
6 BASE, FUEL PUMP 53241
7 COVER, FUEL PUMP 61541
8 SCREW, FUEL PUMP TO BASE (1 1/2") 10-32627
9 WASHER, FUEL PUMP SCREWS 12-847883 12-20128
10 CONNECTOR, HOSE TO FUEL PUMP Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 22-54064
10 ELBOW, HOSE TO FUEL PUMP (45) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 22-61544
11 ELBOW, FUEL PUMP TO CARBURETOR 22-39079
12 HOSE ASSEMBLY, FUEL PUMP TO CYLINDER BLOCK (4 1/2") 32-9912688
13 ELBOW, HOSE TO CYLINDER BLOCK (90) 22-33373001
14 CLAMP, FUEL PUMP HOSE TO ELBOWS 54-20387
15 FUEL LINE, INLET - ADAPTOR TO FUEL PUMP 32-61642
16 CUP WASHER, ADAPTOR 30188
17 SPRING, ADAPTOR STEM 24-23067T
18 "O" RING, ADAPTOR STEM 25-16524
19 STEM, CHECK UNIT ADAPTOR 23069
20 ADAPTOR, CHECK UNIT 22833
21 SCREW, CHECK UNIT ADAPTOR TO BOTTOM COWL (1 1/4") 10-37923

GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)

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Below is the parts list for Mercury 40 (1 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1):

Mercury 40 (1 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1622-4408A4
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1622-4408A5
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1630-7360A12
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1630-7360A13
1 GEAR HOUSING ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1622-4408A1
1 GEAR HOUSING ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1630-4921A1
2 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3 1/2") 16-58138
3 STUD, WATER PUMP HOUSING TO GEAR HOUSING (2 3/4") 16-58136
4 BEARING, ROLLER - DRIVE SHAFT 31-22756
5 PIN, DOWEL - LOCATING 17-20032
6 SEAL, RUBBER - WATER INTAKE TUBE 26-33613
- WASHER, NYLON - INTAKE TUBE SEAL 23-86215
7 SCREEN WATER INTAKE 35-33425
8 SCREW, WATER INTAKE SCREEN TO GEAR HOUSING 10-28642
9 WASHER, GREASE FILLER HOLE SCREW 12-191833
10 SCREW, GREASE FILLER HOLE 10-79953Q04
11 WASHER, GREASE VENT HOLE SCREW 19643
12 SCREW, GREASE VENT HOLE 10-28653
13 SHAFT ASSEMBLY, SHIFT(SHORT SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 54640A1
13 SHAFT ASSEMBLY, SHIFT(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 54641A1
13 SHAFT ASSEMBLY, SHIFT(SHORT SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 71659A1
13 SHAFT ASSEMBLY, SHIFT(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 71658A1
14 RING, RETAINING - SHIFT SHAFT 53-22899
15 BUSHING ASSEMBLY, SHIFT SHAFT 23-30676A1
16 "O" RING, SHIFT SHAFT BUSING 25-26802
17 OIL SEAL, SHIFT SHAFT BUSHING 26-30696
18 SCREW, SHIFT SHAFT BUSING RETAINER (1/2") 10-39149
19 GEAR, PINION 43-98696
20 TAB WASHER, PINION GEAR SCREW 14-30377
21 SCREW, PINION GEAR TO DRIVE SHAFT (3?4") 10-30376
22 DRIVE SHAFT(SHORT SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 45-39078
22 DRIVE SHAFT(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 45-39077
22 DRIVE SHAFT(SHORT SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 45-75034A1
22 DRIVE SHAFT(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 45-75033A1
23 SHIM ASSEMBLY, BALL BEARING TO GEAR HOUSING (.002-3-5-10) 15-30527A1
24 BEARING, BALL - DRIVE SHAFT 30-33076
25 RING, RETAINING - BALL BEARING 53-30523
26 SHIM ASSEMBLY, BALL BEARING TO PUMP HOUSING (.002-3-5-10) 15-30527A1
27 WATER PUMP HOUSING ASSEMBLY 46-46893A3
28 "O" RING, WATER PUMP HOUSING 25-29439
29 OIL SEAL, WATER PUMP HOUSING 26-30900T
30 SEAL, WATER INTAKE TUBE 26-33613
31 TUBE, WATER INTAKE 32-34293
32 INSERT, WATER PUMP HOUSING 70977T
33 KEY, IMPELLER DRIVE 28-8M0032835 28-56655
34 IMPELLER, WATER PUMP 47-89981
35 PLATE, FACE - WATER PUMP HOUSING TO COVER 46895
36 WATER PUMP COVER ASSEMBLY 93224A1
37 SEAL, WATER PUMP COVER 26-36558
-- WASHER, NYLON - WATER PUMP COVER 23-13127
38 OIL SEAL, WATER PUMP COVER 26-30913
39 WASHER, WATER PUMP HOUSING AND COVER STUD 12-20533
40 NUT, WATER PUMP HOUSING STUD 11-826709109 11-33825, 11-35045
41 RING, RUBBER - CENTRIFUGAL SLINGER 25-30526
42 "O" RING, UPPER - DRIVE SHAFT Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 25-48171
43 SLEEVE, GUIDE - INLET TUBE 23-31792T

GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)

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Below is the parts list for Mercury 40 (1 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2):

Mercury 40 (1 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1622-4408A4
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1622-4408A5
- GEAR HOUSING ASSEMBLY, COMPLETE(SHORT SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1630-7360A12
- GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1630-7360A13
1 GEAR HOUSING ASSEMBLY Comment: SEE PAGE 26 FOR PARTS BREAKSOWN UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1622-4408A1
1 GEAR HOUSING ASSEMBLY Comment: SEE PAGE 26 FOR PARTS BREAKSOWN UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 1630-4921A1
44 CAM, SHIFT 44434
45 FOLLOWER, CAM 31334
46 SPRING, COMPRESSION - CAM FOLLOWER 24-31333
47 SHIM ASSEMBLY, BEARING TO GEAR HOUSING (.002-3-5-10) 15-30522A1
48 BEARING, BALL - FORWARD GEAR 30-21889
49 FORWARD GEAR ASSEMBLY 43-48577A3
50 BEARING, ROLLER - FORWARD GEAR 31-22458
51 RATCHET, SLIDING CLUTCH Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 52-47581
51 RATCHET, SLIDING CLUTCH Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 52-63314
52 RING, RETAINING - CROSS PIN 53-32449
53 PIN, CROSS - RATCHET TO PROPELLER SHAFT 17-30535
54 SHAFT, PROPELLER Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 44-47935
54 SHAFT ASSEMBLY, PROPELLER Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 44-75667A2
55 REVERSE GEAR ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 43-48578
55 REVERSE GEAR ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 43-63316
56 WASHER, THRUST - REVERSE GEAR 12-30531
57 BEARING, BALL - REVERSE GEAR 30-21889
58 SHIM ASSEMBLY, THRUST WASHER TO HOUSING (.002-3-5-10) 15-30532A1
59 "O" RING, BEARING CARRIER 25-30529
60 BEARING CARRIER ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 30541T1
60 BEARING CARRIER ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 63317T3
61 BEARING, ROLLER - BEARING CARRIER 31-22458
62 OIL SEAL, BEARING CARRIER 26-30530
63 WASHER, GEAR HOUSING COVER 12-30528
64 COVER, GEAR HOUSING 30537
65 THRUST HUB ASSEMBLY, PROPELLER SHAFT Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 86665A1
66 WASHER, CUPPED - THRUST HUB 86665A1
66 GUIDE COLLAR, PROPLELLER Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 86665A1
67 PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 6" PITCH)-SERIAL GR 48-47944A1
67 PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 6" PITCH)-SERIAL GR 48-63494A10
68 SPACER, SPLINDER - PROPELLER NUT Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 11-64075A1
68 SPACER, SPLINDER - PROPELLER NUT Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 11-64075A1
69 NUT, PROPELLER Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 11-8M0204653
69 NUT, PROPELLER 11-64075A1

MISCELLANEOUS PARTS/ACCESSORIES

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Below is the parts list for Mercury 40 (1 CYL.) MISCELLANEOUS PARTS/ACCESSORIES:

Mercury 40 (1 CYL.) MISCELLANEOUS PARTS/ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 27-78139A80
- GASKET SET Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 27-78139A80
- DECAL SET Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 37-65778A74
- DECAL SET Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9029973 CANADA 7011058 THRU 7025897 37-65778A74
- DECAL SET Comment: UNITED STATES 3764825 AND UP AUSTRALIA 8014365 AND UP BELGIUM 9029974 AND UP CANADA 7025898 AND UP 37-65778A74
- MERC 40 PARTS LIST 90-62414
- GLUE (BLANKET ADHESIVE) 92-86166Q1
- FUEL TANK ASSEMBLY 1260-859061A1

SHIFT CONTROL LINKAGE

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Below is the parts list for Mercury 40 (1 CYL.) SHIFT CONTROL LINKAGE:

Mercury 40 (1 CYL.) SHIFT CONTROL LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE, SHIFT CONTROL Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 59107
2 SHAFT, SHIFT - CONTROL HANDLE Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 47431
3 BUSHING, NYLON - SHIFT CONTROL HANDLE Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 23-30678
4 CAM, DETENT - SHIFT SHAFT Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 39588
5 GEAR, HORIZONTAL - SHIFT CONTROL HANDLE Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 43-30802
1 HANDLE, SHIFT CONTROL Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 93730T
2 SHIFT, SHIFT - CONTROL HANDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 66378
3 BUSHING, NYLON - SHIFT CONTROL HANDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 23-66375
4 CAM, DETENT - SHIFT SHAFT Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 66414
5 GEAR, HORIZONTAL - SHIFT CONTROL HANDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 43-66377
6 WASHER, SHIFT CONTROL HANDLE TO SHAFT 12-8M0204649
7 NUT, SHIFT CONTROL HANDLE TO SHAFT 11-826709109 11-33825, 11-35045
8 SPRING, TENSION - SHIFT CONTROL HANDLE Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 24-30817
9 PIN, DOWEL - TENSION SPRING TO HANDLE Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 17-31224
10 PIN, DETENT CAM TO SHIFT SHAFT 17-25905
11 WASHER, SHIFT CONTROL HANDLE 12-8M0204649
12 NUT, HORIZONTAL GEAR TO SHIFT CONTROL HANDLE 11-8267089
13 SPRING, DETENT - CRANKCASE 24-39627
14 PLATE, DETENT SPRING 39601
15 SCREW, PLATE AND SPRING TO CRANKCASE (1/2") 10-25764
16 SHIFT SHAFT, UPPER Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 71660
17 BUSHING, NYLON - SHIFT CONTROL SHAFT 23-30677
18 GEAR, SECTOR - SHIFT SHAFT 43-86686A1

STATOR AND IGNITION COMPONENTS

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Below is the parts list for Mercury 40 (1 CYL.) STATOR AND IGNITION COMPONENTS:

Mercury 40 (1 CYL.) STATOR AND IGNITION COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 336-4524A1
2 SCREW, COVER TO MODULE (5/8") 10-60491
3 IGNITION MODULE ASSEMBLY 336-4516A2
4 SCREW, MODULE TO STATOR (9/16") 10-59800
5 SCREW, MODULE - COIL LEADS (1/4") 10-36046
6 LOCKWASHER, MODULE - IGNITION COIL LEAD TERMINALS 13-26996
7 NUT, MODULE - IGNITION COIL LEAD TERMINALS 11-45076
8 COIL, HIGH SPEED 336-4470A1
8 COIL, LOW SPEED 336-4469A1
9 CLIP, COIL RETAINING 54-59538
10 CLIP, COIL RETAINING 54-59539
11 CONDENSER ASSEMBLY 336-4463
12 SCREW, CONDENSER ATTACHING (7/16") 10-62269
13 STATOR ASSEMBLY 336-4476A6
14 PLATE, STATOR HOLD DOWN 336-4458
15 SCREW, HOLD DOWN PLATE TO STATOR (7/16") 10-35400
16 SHIM, STATOR PLATE TO UPPER END CAP 15-33910015
17 WICH, CAM WIPER - STATOR ASSEMBLY 336-3989
18 MAKER ASSEMBLY, STATOR HOUSING 336-4318A2
19 SCREW, MAKER TO STATOR HOUSING (3/8") 10-56266
20 CAM, THROTTLE 56520
21 SCREW, THROTTLE CAM TO CONTRACT HOUSING 10-69054
22 WASHER, THROTTLE CAM ATTACHING SCREW 12-37998
23 JUMPER WIRE ASS'Y, CONDENSER TO COVER (BLACK - 4 1/4") 56757A5
24 LEAD ASSEMBLY, MODULE TO IDNITION COIL (GREEN - 12 1/4") 56318A11
25 BOOT, LEAD ASSEMBLY 38938
26 CABLE ASSEMBLY, STATOR HOUSING (WHITE - 10 3/4") 56316A4
27 BOOT, CABLE 38938
28 INSULATOR, CABLE TO CONTRACT HOUSING 336-4460
29 NUT, CABLE INSULATOR 11-56325

STEERING HANDLE ASSEMBLY

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Below is the parts list for Mercury 40 (1 CYL.) STEERING HANDLE ASSEMBLY:

Mercury 40 (1 CYL.) STEERING HANDLE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
- STEERING HANDLE ASSEMBLY, COMP. Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 60850A6
- STEERING HANDLE ASSEMBLY, COMP. Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 60850A6
1 GRIP, HANDLE - THROTTLE 60854
2 CAP, HANDLE THROTTLE 62251
3 SHAFT, THROTTLE Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 66393
4 HANDLE ASSEMBLY, THROTTLE SHAFT Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 66394A1
3 SHAFT, THROTTLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 66393
4 HANDLE ASSEMBLY, THROTTLE SHAFT Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 66394A1
4A PIN, THROTTLE HANDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 17-46152
5 WASHER, THROTTLE HANDLE TO STEERING ARM 12-62252
6 ARM, STEERING HANDLE 60850
7 GEAR, BALL THROTTLE SHAFT 43-60852
8 PIN, BALL GEAR TO THROTTLE SHAFT 17-27088
9 PIVOT, STEEREING HANDLE TO BRACKET 48003
10 SHIM, HANDLE PIVOT TO BRK. (.015) 15-48002015
11 SCREW, HANDLE TO ARM BRK. (5/8") Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 10-64074
11 SCREW, HANDLE TO ARM BRK. (5/8") Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 10-64074
12 UNIVERSAL JOINT ASSEMBLY 60857A2
13 GEAR, BALL - UNIVERSAL JOINT 43-60852
14 PIN, BALL GEAR TO UNIVERSAL JOINT 17-68436
15 BRACKET, STEERING ARM 96130A1
16 SCREW, DETENT SPRING TO STEERING ARM BRACKET (5/8") 10-62233
17 SPRING, DETENT - STEERING HANDLE 24-72847
18 SCREW, STEERING ARM BRACKET TO SADDLE (2 1/2") 10-30679
19 NUT, STEERING ARM BRACKET FASTENING SCREW 11-8M0207775

THROTTLE CONTROL LINKAGE

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Below is the parts list for Mercury 40 (1 CYL.) THROTTLE CONTROL LINKAGE:

Mercury 40 (1 CYL.) THROTTLE CONTROL LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR, HORIZONTAL - THROTTLE CONTROL 43-60856
2 HOUSING, HORIZONTAL GEAR 60885T
3 SCREW, THROTTLE CONTROL HOUSING TO BOTTOM COWL (5/8") 10-96138
4 SHIM, PINION GEAR TO BOTTOM COWL 15-64653A1
5 GEAR AND SHAFT ASS'Y, THROTTLE CONTROL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 42666A3
5&9 GEAR AND SHAFT ASS'Y, THROTTLE CONTROL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 42666A3
6 BRACKET, THROTTLE CONTROL LEVER 62099T
7 SCREW, ADJUSTING - THROTTLE (1") 10-23015
8 NUT, LOCK - THROTTLE ADJUSTING SCREWS 11-68219
9 LEVER, THROTTLE CONTROL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 42666A3
10 PIN, ROLL - LEVER TO VERTICAL SHAFT 17-27088
11 LINK, THROTTLE LEVER TO STATOR PLATE 60920
12 SCREW, THROTTLE LINK TO TTHROTTLE LEVER (3/4") 10-34696
13 WASHER, THROTTLE LINK CREW 12-34392
14 WASHER, WAVE - THROTTLE LINK SCREW 13-29720
15 NUT, THROTTLE LINK SCREW 11-28656
16 SCREW, THROTTLE LINK TO STATOR PLATE (7/8") 10-56027

TOP COWL AND STARTER ASSEMBLY

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Below is the parts list for Mercury 40 (1 CYL.) TOP COWL AND STARTER ASSEMBLY:

Mercury 40 (1 CYL.) TOP COWL AND STARTER ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 191-7668A2
1 TOP COWL ASSEMBLY Comment: UNITED STATES 3529446 AND UP AUSTRALIA 8005740 AND UP BELGIUM 9012109 AND UP CANADA 7011058 AND UP 191-7668A2
1 TOP COWL ASSEMBLY Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 191-7668A2
2 STRIP, SOUND SEAL - REAR 39538
3 STRIP, SOUND SEAL - FORWARD 39537
4 BLANKET, SOUND ABSORBING - STARBOARD Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 46231
5 BLANKET, SOUND ABSORBING - PORT Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 35846
6 BLANKET, SOUND ABSORBING - REAR Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 35848
7 MOUNT, RUBBER - TOP COWL Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW 53472
7 MOUNT, RUBBER - TOP COWL Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 66018
8 COVER, TRIM - TOP COWL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 89096
8 COVER, TRIM - TOP COWL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 89096
9 SCREW, TRIM COVER TO TOP COWL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 10-23618
9 SCREW, TRIM COVER TO TOP COWL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 10-64652
10 TAB WASHER, CHEAVE SHAFT NUT 14-20165
11 NUT, SHEAVE SHAFT (LEFT HAND THREAD) 11-20166
12 SCREEN, VENT - TO COWL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 31908
12 COVER, VENT - TO COWL Comment: PART OF A-191-5032A4 TOP COWL ASSEMBLY UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW 64601
13 SCREW, VENT SCREEN TO TOP COWL (3/8") Comment: PART OF A-191-5032A4 TOP COWL ASSEMBLY 10-35519
14 BRACKET, PORT - TOP COWL FASTENING 39257
14 BRACKET, STARBOARD - TOP COWL FASTENING 39258
15 SCREW, BRACKET TO TOP COWL (1 1/8") 10-39514
16 WASHER, BRACKET SCREW (1/16") 12-8M0204649
17 RETAINER, STARTER SPRING 20155
18 SPRING ASSEMBLY, STARTER REWIND 24-29340T02
19 BUSHING, SPRING GUIDE 23-28912
20 STARTER SHEAVE ASSEMBLY 50-93696A2
21 PIN, RETAINER - STARTER CABLE 17-22896
22 PAWL, STARTER 30596
23 WASHER, WAVE - STARTER PAWL 13-36206
24 BUSHING, NYLON - SHEAVE SHAFT SPACER 23-28919
25 SPACER, SHEAVE SHAFT 23-61005
26 RETAINER, SHEAVE SHAFT TO STARTER CHEAVE 26179
27 WASHER, SHEAVE SHAFT RETAINER 12-35559
28 WASHER, WAVE - RETAINER TENSION 13-20160
29 PLATE, RETAINER - STARTER PAWL 30595
30 SHAFT, SHEAVE 35558
31 PULLEY, STARTER CABLE 55860
32 SPACER, CABLE PULLEY 23-309772
33 WASHER, PULLEY FASTENING SCREW 12-22887
34 SCREW, PULLEY TO TOP COWL (3/4") 10-28789
35 STARTER CABLE ASSEMBLY 50-12066Q10
36 HANDLE, STARTER CABLE 30782
37 RETAINER, STARTER CABLE AND HANDLE 79470A1

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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