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Mercury 25 (2 CYL.)(2-STROKE)(International) (0N055505 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 25 (2 CYL.)(2-STROKE)(International) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Accessories:

Mercury 25 (2 CYL.)(2-STROKE)(International) Accessories Diagram
Position No. Part Name OEM Number Supersedes
1 TOOL KIT 91-802618
2 ROPE, Starter Safety 50-812639003 50-812639 2
3 FLUSHING PLUG 16841Q02
4 DRAG LINK ASSEMBLY 853824A1
5 CAP 853825
6 SPACER 23-853826
7 LOCK KIT, Reverse 853827A02 853827A 1
8 IGNITION CHECKER 803799A1
9 CABLE ASSEMBLY, White 84-853799A3
10 CABLE ASSEMBLY, Yellow 84-853799A4
11 RECTIFIER KIT 8M0123939
- RECTIFIER 8538116
- NOT SOLD SEPARATE, Bracket-Rectifier NSS
- GROUND WIRE 84-803820
- CLAMP 54-8M0130961
- NOT SOLD SEPARATE, Extension Harness NSS
- CLAMP 54-813275
- CAP 853741
- GROMMET 25-162313
- NOT SOLD SEPARATE, Screw NSS
- LOCKWASHER 13-16079
- NUT, Stainless Steel 11-16081
- BOLT 10-8230426
12 TEST PROPELLER 48-8537906
13 HANDLE, (0.8 Meters) (0.8M) 853828
13 HANDLE, (1.0 Meters) (1.0M) 8538281
- TILLER HANDLE KIT 8M0136142

Carburetor

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Carburetor:

Mercury 25 (2 CYL.)(2-STROKE)(International) Carburetor Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR 3303-853720A8
2 SCREW 10-16263
3 SPRING 24-16264
4 SCREW, Pilot Adjust 10-8129351
5 SPRING 24-162661
6 LEVER, Throttle 952683
7 ROLLER 853788
8 LOCKWASHER 13-853723
9 NUT 11-853722
10 SCREW 10-162571
11 VAVLE, Float 162546
12 PIN, Valve 853721
13 CLIP 54-16255
14 JET, Pilot 85,162511
15 CAP 16252
16 MAIN NOZZLE 8126501
17 JET, Main 155,162501
18 FLOAT 162531
19 PIN 17-16256
20 O-RING 25-162591
21 FLOAT BOWL 162582
22 SCREW, Drain 10-162611
23 O-RING 25-8537092
24 SCREW 10-162601
25 ROD, Snap 16333
26 ROD, Choke Link Comment: SN# 0N065381 & Below 8M0170572
26 ROD, Choke Link Comment: SN# 0N065382 & Up 8M0170572
27 COVER 8537281
28 BOLT 10-82304223
29 BRACKET, Choke Lever 853726
30 LEVER, Choke 853725
31 BOLT, (M6 x 14) 10-16223
32 WAVE WASHER 13-8537231
33 NUT, Nylon 11-8537227
34 BOLT 10-8230427
35 KNOB, Choke 853724001 853724
36 COTTER PIN 18-8150261
37 BUSHING 25-8537093
- REPAIR KIT, Carburetor 853780A1

Clamp Bracket

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Clamp Bracket:

Mercury 25 (2 CYL.)(2-STROKE)(International) Clamp Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET, Starboard, Black, 1/2 Inch Thread Comment: SN# 0N074966 & Below 3406-9622T02
1 CLAMP BRACKET, Starboard, 14MM Thread Comment: SN# 0N074967 & Up 3418-898101T26
2 CLAMP BRACKET, Port, Black, 1/2 Inch Thread Comment: SN# 0N074966 & Below 3406-9623T02
2 CLAMP BRACKET, Port, 14MM Thread Comment: SN# 0N074967 & Up 3418-898101T25
3 PAD 12-95379
4 CAP NUT 11-85372214
5 TILT TUBE 898101191 853769
6 NUT Comment: SN# 0N081221 & Below 11-853722029 11-853722 13 SN# 0N081221 & Below
6 NUT, Nylon Comment: SN# 0N081222 & Up 11-853722029 11-853722 13 SN# 0N081222 & Up
7 THRUST ROD 898101207 16198 1
8 SPRING 24-8126455
9 THUMB SCREW ASSEMBLY, 1/2 Inch Thread Size Comment: SN# 0N074966 & Below 10-16200A1
9 THUMB SCREW ASSEMBLY, 14 MM Thread Size Comment: SN# 0N074967 & Up 10-8M0054653 10-804042A02 SN# 0N074967 & Up
10 BOLT 8M0074136
11 ANODE 97-804043
12 NUT 11-400212
13 WASHER, Stainless Steel 12-16826
14 WASHER, Stainless Steel 12-16826
15 DISTANCE PIECE 898101044
16 BOLT 10-8M0098607
17 SET PLATE 879194006 16210 1
18 STOPPER, Tilt 8M0157131
19 PIN, Spring 17-95218016
20 BRACKET 8251131
21 STOP 853774
22 SPRING 24-953832
23 ARM, Reverse Lock 162132
24 SCREW 10-879194007 10-853700
25 WASHER 12-953921
26 SPRING Comment: (Short) 24-953834
26 SPRING Comment: (Long/X-Long/XX-Long) 24-879194008 24-95383 5 (Long/X-Long/XX-Long)
27 ARM, Reverse Lock 162131
28 ROD, Reverse Lock 8537474
29 COTTER PIN 18-8150261
30 SPRING 24-953833
31 LINK, Reverse Lock 8537475
32 LEVER, Reverse Lock Comment: SN# ON148577 & Below 853759T01 853759 1 SN# ON148577 & Below
32 LEVER, Reverse Lock Comment: SN# ON148578 & Up 8M0074784
33 BOLT Comment: SN# ON148577 & Below 10-162612
33 BOLT, Shoulder Comment: SN# ON148578 & Up 10-803790001 804049 SN# ON148578 & Up
34 WAVE WASHER Comment: SN# ON148577 & Below 13-17641
34 WASHER Comment: SN# ON148578 & Up 12-16192
35 WASHER 12-953921
36 GRIP 8M0183798
37 BUTTON 8M0051399 853776
38 BOLT 10-879194310 10-16126 3, 10-823042056
39 WASHER 12-16192
40 NUT 11-879194337 11-853722023
41 WASHER Comment: SN# ON148578 & Up 12-953925
42 BUSHING Comment: SN# ON148578 & Up 23-898103107

Cowling, 0N160522 and below

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Cowling, 0N160522 and below:

Mercury 25 (2 CYL.)(2-STROKE)(International) Cowling, 0N160522 and below Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Silver - Un Decaled 2189-8M0063889
1 TOP COWL ASSEMBLY, Black - Un Decaled 2189-8M0063888 2189-853778T09, 2189-853778A09, 2189-853778A 1
2 SEAL 8107511
3 INLET, Air Comment: (Black) 853779T01 853779 1 (Black)
3 INLET, Air Comment: (Silver) 8M0071849
4 NUT, (M6) Stainless Steel 11-400212
5 LOCKWASHER, (M6) 13-400256
6 WASHER, Stainless Steel 12-953921
7 SEAL, Rubber 25-162281
8 DECAL SET Comment: (Mercury 30) 37-853797A06
8 DECAL SET Comment: (Mariner 30) 37-853797A03 37-853797A01, 37-853797A 2 (Mariner 30)
8 DECAL SET Comment: (25 SeaPro) 37-859257A02
8 DECAL SET Comment: (25 Marathon) 37-858841A02
8 DECAL SET, (Jet 25) 37-879147A20
9 BOTTOM COWL 100-8M0149928
10 GROMMET 25-8537095
11 GROMMET 25-162312
12 GROMMET 25-162261
13 GROMMET 25-162311
14 BOLT, (M6 x 14) 10-16223
15 LOCKWASHER, (M6) 13-400256
16 WASHER 12-953921
17 HOOK 162221
18 WAVE WASHER 13-16221
19 WASHER 12-953922
20 BUSHING 23-163365
21 SEAL 26-16219
22 HOOK LEVER 162186
23 NIPPLE 22-898101961 22-812960 3
24 BOLT 10-16830
25 WASHER 12-161404
26 WASHER 12-161404
27 SPACER 23-853715007
28 MOUNT, Rubber 23-8537437

Cowling, 0N160523 and up

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Cowling, 0N160523 and up:

Mercury 25 (2 CYL.)(2-STROKE)(International) Cowling, 0N160523 and up Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Silver - Undecaled 100-8M0143374
1 TOP COWL ASSEMBLY, Black - Undecaled 100-8M0143371
2 SEAL 8107511
3 INLET, Air Comment: (Black) 8M0065230
3 INLET, Air Comment: (Silver) 8M0065232
4 NUT, Nylon 11-8537227
6 WASHER, Stainless Steel 12-953921
8 DECAL SET Comment: (Mercury 30) 37-853797A06
8 DECAL SET Comment: (Mariner 30) 37-853797A03 37-853797A01, 37-853797A 2 (Mariner 30)
8 DECAL SET Comment: (25 SeaPro) 37-859257A02
8 DECAL SET Comment: (25 Marathon) 37-858841A02
8 DECAL SET, (Jet 25) 37-879147A20
9 BOTTOM COWL 100-8M0149928
10 GROMMET 25-8537095
11 GROMMET 25-162312
12 GROMMET 25-162261
13 GROMMET 25-162311
14 BOLT, (M6 x 14) 10-16223
15 LOCKWASHER, (M6) 13-400256
16 WASHER 12-953921
17 HOOK 162221
18 WAVE WASHER 13-16221
19 WASHER 12-953922
20 BUSHING 23-163365
21 SEAL 26-16219
22 HOOK LEVER 162186
23 NIPPLE 22-898101961 22-812960 3
24 BOLT 10-16830
25 WASHER 12-161404
26 WASHER 12-161404
27 SPACER 23-853715007
28 MOUNT, Rubber 23-8537437

Crankshaft, Pistons and Connecting Rod

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Crankshaft, Pistons and Connecting Rod:

Mercury 25 (2 CYL.)(2-STROKE)(International) Crankshaft, Pistons and Connecting Rod Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 474-803672A07 474-9614A07
2 CRANKSHAFT 463-813044A01 463-813044 1
3 PIN, Crank 813046T01 813046 1
4 CONNECTING ROD 629-813047T01 629-813047 1
5 BEARING, Needle 31-8130482
6 CRANKSHAFT 463-8M0090847
7 BEARING, Ball 30-16049T02
8 SEAL KIT 26-853707A1
9 PIN 17-161791
10 CRANKSHAFT 463-8M0090848
11 CRANKSHAFT 463-813045T01 463-813045 1
- PISTON ASSEMBLY Comment: (Standard), services one piston SN# 0N062931 & Up 700-8M0082174
- PISTON ASSEMBLY Comment: (.5 Oversize), services one piston SN# 0N062931 & Up 700-8M0082175
12 CLIP 53-160571
13 PIN, Piston 41-803680003
14 PISTON Comment: (Standard) SN# 0N062930 & Below 779-879194T01 779-9615 1 (Standard) SN# 0N062930 & Below
14 PISTON, Standard Comment: SN# 0N062931 & Up 779-879194T01 779-9615 1 SN# 0N062931 & Up
14 PISTON Comment: (.5mm Oversize) SN# 0N062930 & Below 96161
14 PISTON, .5 mm Oversize Comment: SN# 0N062931 & Up 779-804886T03 779-898101653, 9616 1 SN# 0N062931 & Up
15 RING SET, Piston Comment: (Standard) Services engine 39-16054A4
15 RING SET, Piston Comment: (Standard) Services one piston 39-8M0080351
15 RING SET, Piston Comment: (.5mm Oversize) Services engine 39-16055A4
15 RING SET, Piston Comment: (.5mm Oversize) Services one piston 39-8M0080350
16 BEARING, Needle 31-8130483
17 BEARING, Ball 30-8M0119217
18 KEY 28-160531
19 C CLIP 53-853714 53-803676
20 BEARING, Ball 30-16049T02
21 SHIM 15-853716
22 SPACER 23-853715
- POWERHEAD ASSEMBLY Comment: SN# ON160572 & Below 853787A07 853787A04, 853787A 2 SN# ON160572 & Below
- POWERHEAD ASSEMBLY Comment: SN# ON160573 & Up 8M0190579

Cylinder Block, SN 0N162743 and below

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Cylinder Block, SN 0N162743 and below:

Mercury 25 (2 CYL.)(2-STROKE)(International) Cylinder Block, SN 0N162743 and below Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 800-8M0190577
2 FITTING 22-8129602
3 PIN, Dowel 17-9521814
4 BOLT Comment: SN# 0N123304 & Below 10-166951
4 BOLT Comment: SN# 0N123305 & Up 10-8M0047832
5 BOLT 10-8M0106721 10-16695 2, 10-8M0065483
6 WASHER 12-4002217
7 NIPPLE 22-812960006
8 CONNECTOR 22-8M0064617 22-812960, 22-95301
9 CLIP 54-95332002
10 TUBING, (220 mm) Comment: Design I 32-95223009
10 TUBING Comment: Design II, cut to 230 mm 32-879194473
11 O-RING 25-853709
12 SEAL, Oil - Upper 26-853707
13 END CAP, Upper 1100-853708
14 SET RING 853710
15 GUIDE PLATE 853711
16 BOLT, (M6 x 20) 10-168283
17 CYLINDER HEAD 979-9630T02
- WELCH PLUG 19-898101264
18 GASKET 27-8M0119224
19 BOLT 10-168302
20 CAP 8537052
21 GASKET 27-8M0214960
22 THERMOSTAT 853704
23 SPARK PLUG Comment: (NGK-B7HS-10) 33-8M0181925
23 SPARK PLUG, (NGK# BR7HS-10) Comment: (NGK-BR7HS-10) 33-8M0181925
24 BOLT Comment: SN# ON160572 & Below 10-8M0106720
24 BOLT Comment: SN# ON160573 & Up 10-8M0065567
25 WASHER Comment: SN# ON160572 & Below 12-8M0106725 12-8M0106719, 12-8M0065568, 12-16238 1 SN# ON160572 & Below
25 WASHER Comment: SN# ON160573 & Up 12-8M0106725 12-8M0106719, 12-8M0065568, 12-16238 1 SN# ON160573 & Up
26 BOLT, (M6 x 16) 10-16832
27 ANODE 97-823913Q 823913, 95271
28 TUBING, (250 mm) 32-851848018
29 COVER, Exhaust 853706
30 GASKET 27-812939018 27-812939 2
31 BOLT AND LOCKWASHER, Electroplated (M5 x 18) 10-898103A79 10-879194010, 10-815068 1
31 BOLT AND WASHER, Dacrotized (M5 x 18) 10-8M0130965
32 THRUST RING 853712
33 SEAL, Oil - Lower 26-8537071
34 SEAL, Oil 26-8537072
35 O-RING 25-8537091
36 END CAP, Lower 1100-853713T 1100-853713
37 BOLT, (M6 x 16) 10-16832
38 LOCKWASHER, (M6) 13-400256
39 CHECK VALVE 21-42657A3
- HEAD BOLT/GROUND CABLE KIT Comment: SN# ON160523 & Up 10-8M0074837
40 GROUND WIRE 84-853740
- GASKET SET, Powerhead Comment: SN# 0N076150 & Below 27-8M0119225
- GASKET SET, Powerhead Comment: SN# 0N076151 & Up 27-8M0119225
- POWERHEAD ASSEMBLY 853787A07 853787A04, 853787A 2

Cylinder Block, SN 0N162744 and up

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Cylinder Block, SN 0N162744 and up:

Mercury 25 (2 CYL.)(2-STROKE)(International) Cylinder Block, SN 0N162744 and up Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 800-8M0190577
2 FITTING 22-8129602
3 PIN, Dowel 17-9521814
4 BOLT Comment: SN# 0N123305 & Up 10-8M0047832
5 BOLT 10-8M0106721 10-16695 2, 10-8M0065483
6 WASHER 12-4002217
7 NIPPLE 22-812960006
8 CONNECTOR 22-8M0064617 22-812960, 22-95301
9 CLIP 54-95332002
10 TUBING Comment: Cut to 230 mm 32-879194473
11 O-RING 25-853709
12 SEAL, Oil - Upper 26-853707
13 END CAP, Upper 1100-853708
14 SET RING 853710
15 GUIDE PLATE 853711
16 BOLT, (M6 x 20) 10-168283
- CYLINDER HEAD ASSEMBLY 979-8M0080094
17 CYLNDER HEAD 979-8M0074301
18 ANODE KIT 97-8M0135965
19 GASKET 27-8M0119224
20 BOLT 10-168302
21 CAP 8537052
22 GASKET 27-8M0214960
23 THERMOSTAT 853704
24 SPARK PLUG Comment: (NGK-B7HS-10) 33-8M0181925
24 SPARK PLUG, (NGK# BR7HS-10) Comment: (NGK-BR7HS-10) 33-8M0181925
25 BOLT Comment: SN# ON160573 & Up 10-8M0065567
26 WASHER Comment: SN# ON160573 & Up 12-8M0106725 12-8M0106719, 12-8M0065568, 12-16238 1 SN# ON160573 & Up
28 TUBING, (250 mm) 32-851848018
29 COVER, Exhaust 853706
30 GASKET 27-812939018 27-812939 2
31 BOLT AND LOCKWASHER, Electroplated (M5 x 18) 10-898103A79 10-879194010, 10-815068 1
31 BOLT AND WASHER, Dacrotized (M5 x 18) 10-8M0130965
32 THRUST RING 853712
33 SEAL, Oil - Lower 26-8537071
34 SEAL, Oil 26-8537072
35 O-RING 25-8537091
36 END CAP, Lower 1100-853713T 1100-853713
37 BOLT, (M6 x 16) 10-16832
38 LOCKWASHER, (M6) 13-400256
39 CHECK VALVE 21-42657A3
- HEAD BOLT/GROUND CABLE KIT Comment: SN# ON160523 & Up 10-8M0074837
40 GROUND WIRE 84-853740
- GASKET SET, Powerhead Comment: SN# 0N076151 & Up 27-8M0119225
- POWERHEAD ASSEMBLY Comment: SN# ON162744 & Up 8M0190579

Driveshaft Housing

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Driveshaft Housing:

Mercury 25 (2 CYL.)(2-STROKE)(International) Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING, Driveshaft Comment: (Short-Black) 1500-8M0065998 1599-812942T01, 1599-812942 1 (Short-Black)
1 HOUSING, Driveshaft Comment: (Long-Black) 1500-8M0065999 1599-812943T01, 1599-812943 1 (Long-Black)
2 BOLT Comment: (Use with Washer) 10-8230423
2 SCREW Comment: (Use without Washer) 10-8M0145484
3 WASHER Comment: (Use where Applicable) 12-8M0135942
4 BOLT 10-8129354
5 WASHER 12-161405
6 WASHER 12-161407
7 MOUNT, Lower 8M0074132
8 WASHER, Stainless Steel 12-879194340 12-895141
9 BOLT 10-8M0098607
10 RETAINER 853772005 853772
11 SCREW 10-812935008 10-812935 3
12 WASHER 12-161406
13 MOUNT, Upper 8M0074133
14 BUMPER 853773
15 BOLT Comment: (Short) 10-879194307 10-16695006 (Short)
15 BOLT Comment: (Long) 10-879194308
16 WASHER 12-8M0135942
17 SEAL 853986
18 FLUSH PLUG 19-879194296 19-803592, 19-16116
19 GASKET 27-95220
20 PIN, Dowel 17-16119
21 GASKET 27-853987001 27-853987
22 SHIFT ROD JOINT Comment: (Included With Complete Gear Housing Replacement) 853768
23 PIN, Dowel Comment: (Included With Complete Gear Housing Replacement) 17-952189
24 GROMMET 25-8537094
25 SHIFT ROD 161862
26 LEVER, Shift 813027008 813027 3
26 LEVER, Shift Comment: (Jet) 898101923
27 SPACER 23-8537153
28 SEAL, Oil 26-8537075
29 BUSHING 23-8537434
30 LEVER, Shift Rod 161842
31 NUT, Nylon 11-85372212
32 SHIM 15-853795
33 BRACKET 853767
34 BOLT, (M6 x 16) 10-16832
35 WASHER, Stainless Steel 12-16826
36 SPRING 24-8130281
37 STOPPER 30-812937 30-16182
38 PLATE, Stopper 853766
39 SCREW 10-898101354 10-95396 2
40 TUBE, Water Comment: (Short) 32-161691
40 TUBE, Water Comment: (Long) 32-161701
40 TUBE, Water Comment: (X-Long) 32-161702
40 TUBE, Water Comment: (XX-Long) 32-161703
41 LOCK PLATE 8107531
42 BOLT 10-162231
43 SEAL 26-161711
44 SEAL 26-8537074
45 PLATE Comment: (Jet) 898101924
46 BOLT, Stainless Steel Comment: (Jet) 10-8248324
- GASKET SET, Gearcase 27-8M0089639 27-95220A 1
- GASKET SET, Powerhead Comment: SN# 0N076150 & Below 27-8M0119225
- GASKET SET, Powerhead Comment: SN# 0N076151 & Up 27-8M0119225
- POWERHEAD ASSEMBLY Comment: SN# ON160572 & Below 853787A07 853787A04, 853787A 2 SN# ON160572 & Below
- POWERHEAD ASSEMBLY Comment: SN# ON160573 & Below 8M0190579

Driveshaft Housing Extension Kits

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Driveshaft Housing Extension Kits:

Mercury 25 (2 CYL.)(2-STROKE)(International) Driveshaft Housing Extension Kits Diagram
Position No. Part Name OEM Number Supersedes
1 EXTENSION KIT Comment: (X-Long-Black - 3 Inches) 853783T01 853783A 1 (X-Long-Black - 3 Inches)
2 EXTENSION KIT Comment: (XX-Long-Black - 5 Inches) 853784T01 853784A 1 (XX-Long-Black - 5 Inches)
3 STUD Comment: (X-Long) 16-853789
4 STUD Comment: (X-Long) 16-853789003 16-853789 1 (X-Long)
5 WASHER Comment: (X-Long) 12-8M0135942
6 NUT Comment: (X-Long) 11-879194337 11-853722023 (X-Long)
7 SCREW Comment: (X-Long) 10-879194306 10-16698006 (X-Long)
8 BOLT Comment: (X-Long) 10-879194308
9 WASHER Comment: (X-Long) 12-8M0135942
10 TUBE, Water Comment: (X-Long) 32-161702
10 TUBE, Water Comment: (XX-Long) 32-161703
11 CAM ROD Comment: (X-Long) 161743
11 CAM ROD Comment: (XX-Long) 161744
12 RETAINER Comment: (XX-Long) 853794
13 DRIVESHAFT Comment: (XX-Long) 45-161364

Electric Starter Components

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Electric Starter Components:

Mercury 25 (2 CYL.)(2-STROKE)(International) Electric Starter Components Diagram
Position No. Part Name OEM Number Supersedes
- STARTER MOTOR KIT, Electric 50-853805T04 50-853805A 2, 50-853805A 4
1 STARTER MOTOR ASSEMBLY 50-853805T01 50-853805A 1
2 DRIVE KIT 853806
3 BRUSH (Positive) 853807
4 BRUSH (Negative) 8538071
5 HOLDER, Brush 853808
6 BOLT 10-16126
7 LOCKWASHER 13-17025
8 NUT, (M8) Stainless Steel 11-400213
9 RUBBER 853819
10 CABLE ASSEMBLY, Starter 84-8M0069818 84-853815 1
11 CAP 85-8538161
12 SOLENOID, Starter 89-853809T 89-853809
13 NUT, (M6) Stainless Steel 11-400212
14 LOCKWASHER, (M6) 13-400256
15 BOLT, (M6 x 16) 10-16832
16 PLATE, Electrical Mounting 8M0103003
17 BRACKET 8M0103004
18 BOLT 10-953964
19 BOLT 10-16705 10-95302
20 CLAMP 54-8M0130961
21 NUT, Stainless Steel 11-16081
22 LOCKWASHER 13-16079
23 BOLT 10-953963
24 RECTIFIER 8538116
25 GROUND WIRE 84-803820
26 SCREW, (25 mm) 10-16123
27 COLLAR 23-9528611
28 LOCKWASHER, (M6) 13-400256
29 NUT, (M6) Stainless Steel 11-400212
30 TERMINAL BLOCK 86-853812
31 WIRE ASSEMBLY, Fuse 84-853813A1
32 FUSE 88-853814
33 CAP 85-853816
34 WIRE, Battery 84-853815
35 BOLT, (M6 x 14) 10-16223
36 GROUND WIRE 84-8537402
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
38 SPIRAL RAP 853818

Electric Starter Optional Parts

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Electric Starter Optional Parts:

Mercury 25 (2 CYL.)(2-STROKE)(International) Electric Starter Optional Parts Diagram
Position No. Part Name OEM Number Supersedes
1 SOLENOID ASSEMBLY, Choke (Electric Remote) 853829A1
2 PLUNGER (Electric Remote) 853830
3 HOOK (Electric Remote) 853831
4 PIN, Dowel (Electric Remote) 17-952189
5 ROD, Choke Shaft (Electric Remote) 853832001 853832
6 NUT (Electric Remote) 11-85372210
7 SCREW (Electric Remote) 10-162454
8 CLAMP (Electric Remote) 54-17169
9 SCREW (Electric Remote) 10-16827
10 GROMMET (Electric Remote) 25-162262
11 SWITCH ASSEMBLY, Neutral (Electric Tiller) 87-8M0127937
12 SPACER 23-803842
13 WASHER (Electric Tiller) 12-9539211
14 PLATE (Electric Tiller) 853823
15 MAIN SWITCH (Electric Tiller) 87-853820A1
16 PROTECTOR (Electric Tiller) 853821
- STARTER MOTOR KIT, Electric 50-853805T04 50-853805A 2, 50-853805A 4

Electrical Components

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Electrical Components:

Mercury 25 (2 CYL.)(2-STROKE)(International) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL 262-815024T05 262-815024 3
2 NUT, Gold 11-851832001
3 WASHER 12-8537011
4 SCREW 10-8230315
5 PLATE ASSEMBLY, Coil 853737T03 853737A 3
6 COIL, Charger 160743
7 SCREW 10-8230312
8 SCREW 10-8230314
9 GUIDE, Wire 853738
10 COIL, Exciter 803702T 803702
11 SCREW 10-8230313
12 GUIDE PLATE Comment: (Shown as Reference #15 on Cylinder Block) 853711
13 SET RING Comment: (Shown as Reference #14 on Cylinder Block) 853710
14 SCREW 10-8230315
15 CLAMP 54-17169
16 COIL, Ignition 8M0047311 16064T05
17 BOOT, With Resistance 85-855543
18 GROUND WIRE 84-853740
19 BOLT, (M6 x 20) 10-167051
20 LOCKWASHER, (M6) 13-400256
21 NUT, (M6) Stainless Steel 11-400212
22 PLATE, Electrical Mounting 853739
23 CD UNIT 8M0180178
24 BOLT 10-8230421
25 WASHER 12-953921
26 WASHER, Rubber 12-953923
27 COLLAR 23-952868
28 WASHER, (Rubber) 12-953924
29 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
30 CAP 853741
31 PLUG 19-853994 19-853994001
32 CABLE, Ground (Manual) 84-8M0069817
33 BOLT, (M6 x 14) (Manual) 10-16223
34 SWITCH ASSEMBLY, Stop - Lanyard 87-823037A2
35 LANYARD 823054
36 SCREW 10-8555445
37 SCREW 10-8230316
38 CLAMP 54-953952
39 BOLT 10-168301
40 NUT, (M8) Stainless Steel 11-400213
41 CLAMP 54-803563005 54-803563 1

Fuel Pump

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Fuel Pump:

Mercury 25 (2 CYL.)(2-STROKE)(International) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Fuel 853729A1
2 SCREW 10-823042071
3 COVER 853730
4 DIAPHRAGM 853731
5 GASKET 27-8537031
6 NUT 11-8537222
7 SCREW 10-853698
8 CHECK VALVE 853732
9 DIAPHRAGM SET 8537311
10 WASHER 12-8M0135942
11 NUT, (M8) Stainless Steel 11-400213
12 FILTER ASSEMBLY, Fuel Comment: SN# 0N072166 & Below 35-8M0088825 35-853733T03, 35-853733T02, 35-853733A 2, 35-898101T68 SN# 0N072166 & Below
12 FILTER ASSEMBLY, Fuel Comment: SN# 0N072167 & Up 35-8M0088825 35-853733T03, 35-853733T02, 35-853733A 2, 35-898101T68 SN# 0N072167 & Up
13 O-RING Comment: SN# 0N072166 & Below 25-8518151
14 O-RING Comment: SN# 0N072166 & Below 25-851815
14 O-RING Comment: SN# 0N072167 & Up 25-851815006
15 CUP Comment: SN# 0N072166 & Below 8537351
15 CUP Comment: SN# 0N072167 & Up 853735002
16 FILTER Comment: SN# 0N072166 & Below 35-8537331
16 FILTER 35-853733002
17 HOSE, (150 mm) (Cut to 140mm) Comment: Design I 32-851848006 32-851848028 Design I
17 TUBING, Cut to 110mm Comment: Design II 32-8M0057113 32-879194470, 32-95394 9 Design II
18 NUT 11-17480
19 CONNECTOR, Fuel 22-853736
20 GASKET 27-803663017
21 TUBING, (230 mm) 32-851848029
22 SCREW 10-162451
23 GASKET 27-8M0084271 27-853702008, 27-853702 2
24 TUBING, Rubber (160 mm) 32-851848010
25 CLAMP 54-953951
26 CLIP, Stainless Steel 54-95395
- GASKET SET, Powerhead Comment: SN# 0N076150 & Below 27-8M0119225
- GASKET SET, Powerhead Comment: SN# 0N076151 & Up 27-8M0119225

Fuel Tank(Plastic - 6.6 Gallon)

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Fuel Tank(Plastic - 6.6 Gallon):

Mercury 25 (2 CYL.)(2-STROKE)(International) Fuel Tank(Plastic - 6.6 Gallon) Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY, Fuel - Plastic 6.6 Gallon 1259-859063A1
2 GAUGE/CAP ASSEMBLY 823536
3 CONNECTOR KIT, Fuel 22-8M0175545
4 O-RING 25-823533 25-18471
5 SCREEN 35-823534 35-18029
6 FUEL LINE ASSEMBLY 32-8M0126969
7 CLAMP 54-853798
8 CONNECTOR, Fuel 22-8M0120628
9 BULB ASSEMBLY, Primer 13330Q07
10 CHECK VALVE ASSEMBLY (Inlet) 21-13331A3
11 CHECK VALVE ASSEMBLY (Outlet) 21-13331A4
12 CLAMP, Nylon (Large) 54-4158210
13 CLAMP, Nylon (Small) 54-41582Q7
14 CONNECTOR, (.250-18) 22-89771Q2
15 CLAMP, Nylon 54-41582Q7

Gear Housing, Driveshaft

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Gear Housing, Driveshaft:

Mercury 25 (2 CYL.)(2-STROKE)(International) Gear Housing, Driveshaft Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: Short 1668-8M0070907 1668-8M0057250, 1668-825132T37, 1668-825132T06, 1668-825132A 6 Short
- GEAR HOUSING ASSEMBLY Comment: Long SN# 0N079615 & Below 1668-8M0070908 1668-8M0057251, 1668-825132T38, 1668-825132T28, 1668-825132A28, 1668-825132A 8 Long SN# 0N079615 & Below
- GEAR HOUSING ASSEMBLY, Complete Comment: Long SN# 0N079616 & Up 1668-8M0070908 1668-8M0057251, 1668-825132T38, 1668-825132T28, 1668-825132A28, 1668-825132A 8 Long SN# 0N079616 & Up
1 GEAR HOUSING ASSEMBLY, Basic 1668-8M0057242 1668-825132T34, 1668-825132T29, 1668-825132T04, 1668-825132A 4
2 BEARING, Needle 31-813048006 31-813048 4
3 PLUG 22-8M0229353
4 GASKET 27-95220
5 STRAINER SET, Water 853763
6 SCREW 10-879194326 10-898101165
7 NUT 11-85372210
8 STRAINER, Water 16133
9 SCREW 10-898101959 10-879194324, 10-823042051
10 TRIM TAB 853762 853762 1
11 BOLT, (M6 x 20) 10-167051
12 CAM 8M0172382
13 CAM ROD Comment: Short 161732
13 CAM ROD Comment: Long 161742
13 CAM ROD Comment: X-Long 161743
13 CAM ROD Comment: XX-Long 161744
14 PIN 17-16179
15 BUSHING 23-161762
16 O-RING 25-161772
17 O-RING 25-161782
18 BOLT 10-8230427
19 WASHER 12-953921
20 RETAINER Comment: XX-Long 853794
21 NUT 11-85372211
22 GEAR, Pinion (12 Teeth) 43-16138T01
23 SPRING 24-8126454
24 PIPE 853765T 853765
25 DRIVESHAFT Comment: Short 45-161352
25 DRIVESHAFT Comment: Long 45-16136T02
25 DRIVESHAFT Comment: X-Long 45-161363
25 DRIVESHAFT Comment: XX-Long 45-161364
26 KEY 28-161551
27 BEARING, Tapered roller 30-16128T02
28 SHIM, (0.1) 15-813276001
28 SHIM, (0.15) 15-813276015
28 SHIM, (0.3) 15-813276003
28 SHIM, (0.5) 15-813276005
29 SEAL, Oil 26-161622
30 O-RING 25-8537096
31 PIN, Dowel 17-952188
32 HOUSING, Water Pump 46-8260531
33 GASKET 27-161602
34 WEAR PLATE 161592
35 GASKET 27-161582
36 IMPELLER 47-8M0214912
37 INSERT 161572
38 HOUSING, Upper Water Pump 46-161562
39 BOLT 10-823042046 10-823042 5
40 SEAL 26-161681
- REPAIR KIT, Water Pump 853792T01 853792A 1
- REPAIR KIT, Water Pump - Chrome 853792A2
- GASKET SET, Gearcase 27-8M0089639 27-95220A 1

Gear Housing, Propeller Shaft

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Gear Housing, Propeller Shaft:

Mercury 25 (2 CYL.)(2-STROKE)(International) Gear Housing, Propeller Shaft Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (Short) 1668-8M0070907 1668-8M0057250, 1668-825132T37, 1668-825132T06, 1668-825132A 6 (Short)
- GEAR HOUSING ASSEMBLY Comment: (Long) SN# 0N079615 & Below 1668-8M0070908 1668-8M0057251, 1668-825132T38, 1668-825132T28, 1668-825132A28, 1668-825132A 8 (Long) SN# 0N079615 & Below
- GEAR HOUSING ASSEMBLY, Complete Comment: (Long) SN# 0N079616 & Up 1668-8M0070908 1668-8M0057251, 1668-825132T38, 1668-825132T28, 1668-825132A28, 1668-825132A 8 (Long) SN# 0N079616 & Up
1 GEAR HOUSING ASSEMBLY, Basic 1668-8M0057242 1668-825132T34, 1668-825132T29, 1668-825132T04, 1668-825132A 4
41 SHIM, (0.1) (0.1) 15-161631
41 SHIM, (0.15) (0.15) 15-8132761
42 BEARING, Ball 30-16128T01
43 GEAR, Forward 43-8M0183179
44 FOLLOWER, Cam 161521
45 BALL, Steel 30-161322
46 HOLDER 853764003 853764
47 SPRING 24-8126453
48 CLUTCH 52-898103030 52-812946 1
49 PIN 17-161501
50 SPRING 24-176672
51 PROPELLER SHAFT 44-19513T01
52 WASHER 12-161401
53 GEAR, Reverse 43-812945T02 43-812945 2
54 CARRIER ASSEMBLY, Bearing Comment: SN# 0N188716 & Below 8M0070880 825119T01, 825119A 1 SN# 0N188716 & Below
54 CARRIER ASSEMBLY, Bearing Comment: SN# 0N188717 & Up 8M0070880 825119T01, 825119A 1 SN# 0N188717 & Up
55 O-RING 25-161311
56 BEARING, Ball 30-16132T01
57 BEARING, Needle 31-813048T05 31-813048 5
58 SEAL, Oil Comment: SN# 0N188716 & Below 26-161301
58 SEAL, Oil Comment: SN# 0N188717 & Up 26-8M0079092
59 BOLT 10-879194273 10-823042050
60 THRUST HUB 161452
61 PROPELLER Comment: (14 Inch Pitch) 48-8M0047582 48-853790T, 48-853790 (14 Inch Pitch)
61 PROPELLER Comment: (13 Inch Pitch) QA2200R 48-853790T01, 48-853790 1 (13 Inch Pitch)
61 PROPELLER Comment: (12 Inch Pitch) 48-896900A40 48-853790008 (12 Inch Pitch)
61 PROPELLER Comment: (11 Inch Pitch) QA2196R 48-853790T02, 48-853790 2 (11 Inch Pitch)
61 PROPELLER Comment: (10 Inch Pitch) 48-8M0135335
61 PROPELLER Comment: (9 Inch Pitch) QA2192R 48-853790T07, 48-853790007, 48-853790 4 (9 Inch Pitch)
61 PROPELLER Comment: (8 Inch Pitch) QA2190R 48-853790T05, 48-853790 5 (8 Inch Pitch)
- RUBBER HUB 8797821
- HUB, Rubber Comment: (Military) 897001T
62 WASHER 12-161402
63 PROP NUT 11-161471
64 COTTER PIN 18-8150264
65 BOLT 10-879194307 10-16695006
66 WASHER 12-8M0135942
- GASKET SET, Gearcase Comment: SN# 0N188716 & Below 27-8M0089639 27-95220A 1 SN# 0N188716 & Below
- GASKET SET, Gearcase Comment: SN# 0N188717 & Up 27-8M0089639 27-95220A 1 SN# 0N188717 & Up

Jet Unit

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Jet Unit:

Mercury 25 (2 CYL.)(2-STROKE)(International) Jet Unit Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Jet Unit-Complete NSS
1 HOUSING, Volute 879345T89 879147A17
2 HOSE, Lube 32-827490
3 GATE, Reverse - With Bumper 878378
4 SHIFT LINKAGE KIT 878376
5 SHIFT CAM 898101657
6 ADAPTOR PLATE 898101922
7 BOLT 10-898101795
8 WASHER, Stainless Steel 12-879194340 12-895141
9 BOLT 10-879194307 10-16695006
10 WASHER 12-879194342 12-898101654
11 NUT 11-879194337 11-853722023
12 BOLT 10-879194254 10-823042045
13 WASHER 12-879194342 12-898101654
14 BOLT, (M6 x 16) 10-16832
15 WASHER, Stainless Steel 12-16826
16 NOT SOLD SEPARATE, Screw NSS
17 DRIVESHAFT ASSEMBLY 879345T90 879147A19
18 SLEEVE 23-827189
19 NUT 11-827190
20 SCREW 10-878388001
21 BOLT 10-879194256 10-823042076
22 WASHER 12-879194342 12-898101654
23 IMPELLER 47-855708T25 47-801414T25, 47-801414 25
24 KEY, Impeller 28-801405625
25 SHIM, Impeller 15-801404625
26 TAB WASHER 14-801403625
27 HOUSING ASSEMBLY, Intake 801412T01
28 LINER 827188T04
29 ANODE KIT 97-889246A72
30 BOLT, (M6 x 25) 10-801432001
31 WASHER 12-879652003
32 BOLT, (M6 x 16) 10-16832
33 BOLT, (M6 x 20) 10-167051

Jet Water Pump Components

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Jet Water Pump Components:

Mercury 25 (2 CYL.)(2-STROKE)(International) Jet Water Pump Components Diagram
Position No. Part Name OEM Number Supersedes
1 PIN, Dowel 17-952188
2 TUBE, Water 32-161701
3 SEAL 26-161681
4 BOLT 10-879194252 10-898101656
5 WASHER, Stainless Steel 12-16826
6 HOUSING, Upper Water Pump 46-161562
7 INSERT 161572
8 IMPELLER 47-8M0214912
9 KEY 28-161551
10 GASKET 27-161582
11 PLATE, Guide 898101921
12 GASKET 27-898101381
13 HOUSING, Water Pump 889246025

Manifold/Reed

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Manifold/Reed:

Mercury 25 (2 CYL.)(2-STROKE)(International) Manifold/Reed Diagram
Position No. Part Name OEM Number Supersedes
1 MANIFOLD ASSEMBLY, Inlet 8M0130960
2 STUD 16-8M0106728
3 BOLT 10-168284
4 GASKET Comment: (30) SN# 0N076150 & Below 27-853702007 27-853702 1, 27-853702010 (30) SN# 0N076150 & Below
4 GASKET Comment: (30) SN# 0N076151 & Up 27-853702007 27-853702 1, 27-853702010 (30) SN# 0N076151 & Up
5 LOCKWASHER, (M6) 13-400256
6 NUT, (M6) Stainless Steel 11-400212
7 REED BLOCK ASSEMBLY 853719T 853719
8 SCREW 10-8230311
9 LOCKWASHER 13-16818
10 WASHER 12-809931044 12-809931042, 13-815064, 12-95222
11 RESTRICTOR Comment: (25) 885193
- REPAIR KIT, Carburetor 853780A1
- GASKET SET, Powerhead Comment: SN# 0N076150 & Below 27-8M0119225
- GASKET SET, Powerhead Comment: SN# 0N076151 & Up 27-8M0119225
- POWERHEAD ASSEMBLY 853787A07 853787A04, 853787A 2

Recoil Starter

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Recoil Starter:

Mercury 25 (2 CYL.)(2-STROKE)(International) Recoil Starter Diagram
Position No. Part Name OEM Number Supersedes
- STARTER ASSEMBLY, Recoil 812632T04 812632A 2, 812632A04
1 HOUSING, Starter 812632T01 812632 1
2 SPRING, Starter 24-8126451
3 REEL 812633T01 812633 1
4 SPRING 24-812634005 24-812634 1
5 SPRING 24-8126342
6 SHAFT, Starter 853753
7 WASHER 12-4002217
8 LOCKWASHER 13-8537233
9 BOLT 10-8M0106739
10 E RING 53-953181
11 WASHER 12-898101937 12-16238
12 RATCHET 812635T01 812635 1
13 BUSHING 23-8537432
14 PIN, Roll 17-952187
15 NUT, (M8) Stainless Steel 11-400213
16 LOCKWASHER 13-8537233
17 LEVER, Shift Interlock 8M0102997
18 GUIDE 853754
19 SCREW, (M6 x 25) 10-8M0204707
20 LOCKWASHER, (M6) 13-400256
21 PLATE, Seal 161102
22 HANDLE, Starter Rope 8126401
23 O-RING 25-16109
24 ROPE, Starter 50-8126391
25 RETAINER 853755
26 PLATE 853756
27 BOLT 10-8M0106739
28 LOCKWASHER 13-17025
29 SCREW, (M6 x 25) 10-8M0204707
30 LOCKWASHER, (M6) 13-400256
31 BOLT 10-168284
32 PULLEY 812642T01 812642 1
33 STUD 16-8M0106733
34 BRACKET, Starter 853758
35 WASHER 12-4002217
36 NUT 11-8537228
37 SEAL Comment: SN# ON160523 & Up 8M0084268 8M0065066 SN# ON160523 & Up

Remote Control Attaching Kit

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Remote Control Attaching Kit:

Mercury 25 (2 CYL.)(2-STROKE)(International) Remote Control Attaching Kit Diagram
Position No. Part Name OEM Number Supersedes
- ATTACHING KIT, Remote Control Comment: SN# 0N114998 & Below 853800T01 853800A 1 SN# 0N114998 & Below
- ATTACHING KIT, Remote Control Comment: SN# 0N114999 & Up 853800A02
1 CONNECTOR SHIFT KIT 853804
2 WASHER 12-17029
3 BOLT 10-167051
4 CLAMP 54-17169
5 RETAINER, Shift Cable 8538021
6 NUT, (M6) Stainless Steel 11-400212
7 BOLT 10-8230428
8 PLATE, Steering Hook 8538022
9 WASHER 12-16192
10 NUT, (M8) Stainless Steel 11-400213
11 SCREW/WASHER KIT, Includes Reference 22 Comment: SN# 0N114998 & Below 10-898103A79 10-879194010, 10-815068 1 SN# 0N114998 & Below
11 SCREW Comment: SN# 0N114999 & Up 10-898103206
12 SCREW 10-16827
13 RETAINER, Throttle Cable 853802
14 NUT, Stainless Steel 11-16081
15 GROMMET 25-853803
16 SPRING 24-17028
17 CAP 17027
18 BRACKET 17026
19 BALL JOINT 853801
20 LOCKWASHER, (M6) 13-400256
21 NUT, (M6) Stainless Steel 11-400212
22 LOCKWASHER 13-16079
23 SPACER Comment: SN# 0N114999 & Up 23-898103207
24 SPACER Comment: SN# 0N114999 & Up 23-898103209
25 SCREW Comment: SN# 0N114999 & Up 10-898103208
26 CABLE ASSEMBLY Comment: (3.9M) 84-853799A1
26 CABLE ASSEMBLY Comment: (5.9M) 84-853799A2
27 GROMMET 25-162262
28 NOT SOLD SEPARATE, Throttle/Shift Cable Comment: (See Accessory Guide) NSS

Remote Control-4000 Side Mount(Non Power Trim)

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Remote Control-4000 Side Mount(Non Power Trim):

Mercury 25 (2 CYL.)(2-STROKE)(International) Remote Control-4000 Side Mount(Non Power Trim) Diagram
Position No. Part Name OEM Number Supersedes
- REMOTE CONTROL, Electric Start - Non Power Trim 8M0178532
1 NOT SOLD SEPARATE, Housing, Front NSS
2 DECAL, (F-N-R) 37-170622
3 NOT SOLD SEPARATE, Decal, Throttle Friction NSS
4 NOT SOLD SEPARATE, Decal, Run/Off NSS
5 HARNESS ASSEMBLY 84-850731A2
6 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
7 PLUG 19-11023
8 HANDLE KIT 8M0205858
9 NOT SOLD SEPARATE, Hub, Handle NSS
10 SCREW, (M8 x 30) 10-4007154
11 WASHER 12-8M0207778
12 SCREW, (M5 x 18) 10-40118107
13 SCREW, (M4 x 10) 10-4005685
14 BRACKET, Lock Bar Support 16921
15 SCREW, (M4 x 10) 10-87775510
16 LOCK BAR, Red 8M0207317
17 SPRING 24-16924
18 GRIP 8811411
19 PLUG 881146
20 CAP/DECAL ASSEMBLY 881137A1
21 SCREW, (M5 x 18) 10-40118107
22 LOCKWASHER, External 13-16923
23 HOLDER, Neutral Lock 16899T
24 COVER 16917
25 SCREW, (M6 x 110) 10-40116110T 10-40116110
26 KNOB, Throttle Friction 881145
27 WASHER 12-16896
28 RING, Retaining 53-13194
29 ARM ASSEMBLY, Brake 16895
30 BEARING, (1.750 Inside Diameter) 23-16875
31 WASHER 12-16874
32 PLUG, Male 13541
32 CAP, Female 13540
33 NUT, (M5) Stainless Steel 11-401385
34 CLIP ASSEMBLY 54-85899A1
35 NOT SOLD SEPARATE, Gear Shift Assembly NSS
36 BEARING, (.750 Inside Diameter) 23-16868
37 WASHER 12-16870
38 ROLLER, Cam 16873
39 NOT SOLD SEPARATE, Drive Gear NSS
40 NOT SOLD SEPARATE, Plate, Stud Assembly NSS
41 SCREW, (M4 x 6) 10-4005683
42 CLIP 16886
43 SPRING 24-16888
44 ROLLER 16884
45 DRUM ASSEMBLY 16883
46 WAVE WASHER 13-16922
47 NOT SOLD SEPARATE, Cover, Bottom NSS
48 NOT SOLD SEPARATE, Cover, Top NSS
49 BEARING, (.810 Inside Diameter) 23-16887
50 SCREW, (M5 x 12) 10-40118106
51 LEVER ASSEMBLY, With Decal 16919A1
52 NOT SOLD SEPARATE, Decal, Lift for Fast Idle NSS
53 WASHER, (.255 x .620 x .030) Stainless Steel 12-35280
54 NUT, (M6) 11-401196
55 SPACER 17063T
56 BUSHING 23-71942
57 SWITCH ASSEMBLY, Ignition 87-17009A5
58 NUT, Special - Black Nylon 11-879755 11-93543
59 COVER ASSEMBLY, Key 90468A1
60 SCREW, (M5 x 10) 10-40056105
61 ROLLER, Detent 16879
62 CLIP 16880
63 SPRING 24-16882
64 SCREW, (M3 x 16) 10-4005647
65 SWITCH ASSEMBLY 87-17277T
66 SWITCH ASSEMBLY 87-91941A8
67 LANYARD ASSEMBLY 15920Q54
68 SPACER KIT, Rigging 850753A1
69 SCREW, (M6 x 20) 10-4008820
70 INDICATOR, Shift Load Tool 91-892542A01

Service/Support Material

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Service/Support Material:

Mercury 25 (2 CYL.)(2-STROKE)(International) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 25/25 Jet/30HP (2 Cyl/430cc) International 90-803821006
- OWNERS MANUAL 90-885575
- OPERATION MANUAL, 25/30 2-Stroke 90-10261081
- SUPPLEMENT 90-10257081

Shift Linkage (Jet)

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Shift Linkage (Jet):

Mercury 25 (2 CYL.)(2-STROKE)(International) Shift Linkage (Jet) Diagram
Position No. Part Name OEM Number Supersedes
1 SHIFT ROD 898101641
2 NUT 11-400212
3 NUT 11-898101644
4 LINK ROD 898101642
5 LINK ROD 898101643
6 SPRING 24-898101645
7 WASHER, Stainless Steel 12-16826
8 CLIP, Bow-Tie 54-8M0021224 18-898101920, 18-8M0012495

Starter Lock

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Starter Lock:

Mercury 25 (2 CYL.)(2-STROKE)(International) Starter Lock Diagram
Position No. Part Name OEM Number Supersedes
1 CAP NUT 11-8537229
2 SPRING 24-8126452
3 WASHER 12-16335
4 LOCK LEVER, Starter 853761
5 E RING 53-160572
6 LOCK ROD, Starter 8537473
6 ROD, Starter Lock Comment: (Jet) 8M0157279
7 SNAP, Link Rod 8M0169412
8 LEVER, Interlock Comment: (Non-Jet) 853759
9 SCREW 10-162453
10 WASHER 12-953921
11 WAVE WASHER 13-8537232
12 BUSHING 23-8537433
13 ROD JOINT 8537451
14 WASHER 12-953925
15 COTTER PIN 18-8150262
16 NUT 11-16081
17 ROD, Starter Lock Arm 8537472
18 SNAP, Link Rod 853748
19 LEVER, Stop 8M0096696 853760
20 WASHER, Stainless Steel 12-16826
21 CAP 853745
22 ROD, Throttle Stop Arm 8537461
23 BALL JOINT 853744001 853744
24 SET RING Comment: (Shown as Reference #14 on Cylinder Block) 853710
25 HOUSING, Starter Comment: (Shown as Reference #1 on Recoil Starter) 812632T01 812632 1 (Shown as Reference #1 on Recoil Starter)
26 PLATE, Stopper Comment: (Shown as Reference #38 on Driveshaft Housing) 853766
27 ARM, Starter Lock Comment: (Jet) 853759003

Swivel Bracket

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Swivel Bracket:

Mercury 25 (2 CYL.)(2-STROKE)(International) Swivel Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET 1400-8M0161543
2 FITTING, Grease 22-824969
3 BOLT 10-879194260 10-823042041
4 BUSHING 23-8537435
5 FRICTION PLATE 162052
6 SPRING 24-953831
7 SCREW, (M8 x 30) 10-4000354
8 WIRE, Ground 84-898101089 84-803779, 84-853740 1
9 BOLT, (M6 x 12) 10-8230427
10 SHAFT ASSEMBLY, Steering 853770T01 853770A 1
11 C CLIP 53-8537141
12 WASHER 12-879194002 12-16140 3
13 THRUST PLATE, Upper 162041
14 WIRE, Ground 84-898101091 84-878357
15 BUSHING 23-8537436
16 WASHER 12-162382
17 LOCK PLATE 8537721
18 NUT 11-85372215
19 THRUST PLATE 16204004
20 YOKE, Bottom 853786
21 BUMPER 8537731
22 C-RING 53-8537142
23 O-RING 25-16109003

Throttle Linkage

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Throttle Linkage:

Mercury 25 (2 CYL.)(2-STROKE)(International) Throttle Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 BALL JOINT 853744001 853744
2 CAP 853745
3 NUT, Stainless Steel 11-16081
4 LINK ROD 853746004 853746 2
5 SCREW, (25 mm) 10-16123
6 STUD Comment: SN# 0N073024 & Below 16-879194297 16-853718 1, 16-811654002 SN# 0N073024 & Below
7 BUSHING 23-853743
8 WASHER 12-8M0135942
9 NUT, Nylon 11-95374
10 ARM, Actuator 8M0103002
11 LINK ROD 853747009 853747, 853747 6
12 SNAP, Link Rod 853748002
13 ROD JOINT 8537451
14 PIN 853749001 853749
14 PIN 853749001 853749
15 NUT, (M6) Stainless Steel 11-400212
16 WASHER 12-953925
17 COTTER PIN 18-8150262
18 SCREW 10-162452
19 WASHER 12-953921
20 CAM, Throttle 8537503
21 WAVE WASHER 13-8537232
22 BUSHING 23-8537431
23 SNAP, Link Rod 8M0169412
24 ROD, Throttle Link 853747010 853747 1
25 SET RING Comment: (Shown as Reference #14 on Cylinder Block) 853710
26 SHAFT, Throttle Comment: (Shown as Reference #16 on Tiller Handle) 160932
- TILLER HANDLE KIT 8M0136142

Tiller Handle

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Tiller Handle:

Mercury 25 (2 CYL.)(2-STROKE)(International) Tiller Handle Diagram
Position No. Part Name OEM Number Supersedes
- HANDLE ASSEMBLY Comment: Design I 8M0133194
- HANDLE ASSEMBLY, With Friction Control, Includes numbers 25/26/27/28 Comment: Design II 8M0133194
1 HANDLE, Steering Comment: Design I 8M0055716 16075T02 Design I
1 HANDLE, Steering, Use with Friction Control Comment: Design II 8M0055716 16075T02 Design II
2 DECAL 37-8M0097201
3 GRIP 160861
4 SCREW 10-8150461
5 SPACER 23-8537152
6 COTTER PIN 18-8150263
7 SPACER 23-16191
8 BUSHING 23-16336
9 WAVE WASHER 13-8537232
10 SHAFT, Throttle 160931
11 BOLT 10-8M0111108 10-8M0102998
12 BOLT 10-8M0050498 10-8M0047526, 10-823042 2
13 NUT, Nylon 11-8537227
14 BOLT 10-16830
15 BRACKET 853752
16 SHAFT, Throttle 160932
17 GROMMET 25-16823
18 GROMMET (Electric) 25-16226
19 COLLAR 23-952869
20 WASHER 12-16192
21 COLLAR 23-9528610
22 GEAR, Pinion 43-853751
23 PIN, Roll 17-952186
24 WASHER, Stainless Steel 12-16826
25 BOLT, Component of 8M0055714 Comment: Design II 10-8M0204707
26 CLAMP, Friction - Throttle, Component of 8M0055714 Comment: Design II 8M0051382 813026001 Design II
27 SPRING, Stainless Steel, Component of 8M0055714 Comment: Design II 24-8M0051384 24-892777 Design II
28 NUT, Component of 8M0055714 Comment: Design II 8M0051383 11-892776 Design II
- TILLER HANDLE KIT Comment: Design I 8M0136142
- TILLER HANDLE KIT, With Friction Control Comment: Design II 8M0136142

Tools

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Below is the parts list for Mercury 25 (2 CYL.)(2-STROKE)(International) Tools:

Mercury 25 (2 CYL.)(2-STROKE)(International) Tools Diagram
Position No. Part Name OEM Number Supersedes
1 PULLER ASSEMBLY TOOL, Flywheel 91-8M0059838 91-804552001
2 INSTALL/REMOVER TOOL, Piston Pin 91-8539962
3 MOUNT RUBBER PULLER KIT 91-85399618
4 TOOL (For Removing) 91-8539966
5 TOOL (For Replacing) 91-8539968
6 WRENCH TOOL 91-85399612
7 SOCKET TOOL, Bevel Gear B Nut 91-85399614
8 INSTALL TOOL, Clutch Pin 91-85399610
9 PULLER TOOL, Bearing 91-8M0060180 91-853996 4
10 BACKLASH MEASURING TOOL 91-85399616
11 PULLER KIT, Needle Roller Bearing 91-895195A01 91-853996 20
12 FLANGE 91-8031332
13 SHAFT 91-8031333
14 WASHER 12-1614010
15 NUT 11-85372220
16 FLANGE 91-8031336
17 GUIDE TOOL 91-8031337
- EXPANDER TOOL, Piston Ring Comment: (Not Shown) 91-24697
- TOOL, Bearing Outer Press Rod Comment: (Not Shown) 91-895212
- TOOL, Bearing Outer Press Plate Comment: (Not Shown) 91-895213001
- TOOL, Bearing Outer Press Guide Comment: (Not Shown) 91-895214
- TOOL, Bevel Gear A Set Comment: (Not Shown) 91-895215
- TOOL, Backlash Measuring Collar Comment: (Not Shonw) 91-895216004
- TOOL, Conedisk Spring, D-12 Comment: (Not Shown) 91-895217
- TOOL, Shimming Gauge Comment: (Not Shown) 91-895218
- TOOL, Thickness Gauge Comment: (Not Shown) 91-895219
- TOOL, Flywheel Puller Comment: (Not Shown) 91-8M0059838 91-804552001 (Not Shown)
- TOOL, Flywheel Stripper Comment: (Not Shown) 91-8M0059838 91-804552001 (Not Shown)
- GUN AND LUBE Comment: (Jet) 91-30500K2

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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