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Mercury 200 (DFI) (0T599000 THRU 0T800999) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 200 (DFI) Outboard Motor Parts Diagram & Catalog – Free PDF Download

ACCESSORIES

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Below is the parts list for Mercury 200 (DFI) ACCESSORIES:

Mercury 200 (DFI) ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- FLUSH COUPLING 22-852400 56-820386A55
- DECK FILL KIT, Oil 15969A3
- DIODE ASSEMBLY Comment: (DUAL ENGINE) 812497A2
- FLUSHING ATTACHMENT 44357Q2
- FLUSH KIT, Dual Water Pick Up 881150Q1
- RIGGING HOSE KIT 32-825191A03 32-825191A 4
- SWITCH/LANYARD KIT 87-19674Q2
- MERCATHODE KIT 88334A2
- SYSTEM TACH/SPEED KIT, Gray Face 79-8M0063203 79-889223K34, 79-889223K14, 79-879899K07, 79-879899K 1, 79-879899K04
- SYSTEM TACH, Gray Face 79-8M6001270 79-889222K23, 79-879897K 2, 79-889222K03, 79-879897K06, 79-879897K 1
- SYSTEM TACH/SPEED KIT, White Face 79-889223K32 79-889223K12, 79-879899K17, 79-879899K11, 79-879899K14
- SYSTEM TACH, White Face 79-889222K22 79-889222K02, 79-879897K16, 79-879897K11, 79-879897T 2, 79-879897K12
- HOSE EXTENSION KIT 41729A3
- HARNESS ASSEMBLY, Adaptor 84-877561A2
- SENDER ASSEMBLY, Trim 859187A1
- SWITCH KIT, Tilt Limit 87-887979A2
1 TANK ASSEMBLY, Remote Oil Comment: (NON-DIGITAL) 1257-8742A22
1 TANK ASSEMBLY, Remote Oil Comment: (DIGITAL) 1257-8742A21
2 BRACKET KIT 12335A1
3 CORD/HOOK KIT 12323A1
4 BRACKET 12320
5 SCREW, (#12-11 x .750) 10-79968
6 CAP ASSEMBLY 36-43298A2
7 O-RING, (2.225 x .210) 25-11332
8 SENDER ASSEMBLY, Oil Level 816190A4
9 CAP ASSEMBLY 36-43298A2
10 O-RING, (2.225 x .210) 25-11332
11 TUBE 32-99802
12 HOSE, (114.00 Inches) 32-99439
13 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
14 VISUAL WARNING SYSTEM 17334A2
15 LAMP 88-17429
16 BRACKET 76424
17 STUD, (#10-32 x 2.00) 16-55422
18 WASHER, (.200 x .440 x .032) 12-24676
19 NUT, Stainless Steel 10-32,11-68219
20 DECK FILL KIT, Oil 15969A3
21 DECK FILL KIT, Oil 15969A13
22 PLATE 15966
23 CLAMP, Worm Gear 54-815504228 54-32781, 54-853232, 54-853432
24 ADAPTOR, Oil Filler 15967
25 O-RING, (2.225 x .210) 25-11332
26 HOSE, (100.00 Feet Bulk) 32-850719
27 DIODE ASSEMBLY Comment: (NOT INCLUDED WITH KIT REF. #28) 812497A2
28 SWITCH/LANYARD KIT 87-19674Q2
29 SWITCH ASSEMBLY, Lanyard 87-19674A1
30 SCREW, (.190-16 x 1.750) Stainless Steel 10-18303
31 ADAPTER 813679 12051
32 LANYARD ASSEMBLY 15920Q54
33 SCREW, (#10-32 x 2.00) Stainless Steel 10-32866
34 CLAMP, Mounting 18321
35 WASHER, (.200 x .440 x .032) 12-24676
36 NUT, Stainless Steel 10-32,11-68219
37 RETAINER 79146
38 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
39 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
40 MERCATHODE KIT 88334A2
41 SCREW, (#9-14 x .875) 10-22793
42 WASHER, (.192 x .375 x .0312) Stainless Steel 12-30164
43 ELECTRODE ASSEMBLY 72958A5
44 ANODE ASSEMBLY 97-72957A5
45 O-RING, (.796 x .139) 25-8M0204645
46 SCREW, (#10-16 x 1.250) Stainless Steel 10-87698
47 FUSE, 20 Ampere 88-8M0207796
48 CABLE ASSEMBLY, (5.00 Inches) Red 84-95084A10
49 CABLE ASSEMBLY, (64.00 Inches) 84-95084A13
50 NUT, Brass 10-32,11-45076
51 CABLE ASSEMBLY, (72.00 Inches) Black 84-79138A8

AIR COMPRESSOR COMPONENTS

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Below is the parts list for Mercury 200 (DFI) AIR COMPRESSOR COMPONENTS:

Mercury 200 (DFI) AIR COMPRESSOR COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air 8M0060052 8M0050657, 8M0048555, 828123T32, 828123T30, 828123T29, 828123T26, 828123T19, 828123T16
2 END CAP ASSEMBLY 1100-8M0050792 1173-828131A12, 1173-828131A09, 1173-828131A 8
3 NOT SOLD SEPARATE, Snap Ring NSS
4 SCREW, (M6 x 20) 10-82130020
5 O-RING, (2.739 x .070) 25-832804
6 O-RING, (2.739 x .070) 25-832804
7 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
8 NOT SOLD SEPARATE, Piston Assembly NSS
9 RING, Lock 53-8348101
10 REED PLATE ASSEMBLY 835088A10 835088A 4
11 O-RING, (3.489 x .070) 25-67207
12 O-RING, (2.739 x .070) 25-832804
13 SEAL 26-828225
14 HEAD KIT, Compressor 8M0073889 835087A 8
15 FITTING 22-8812711
16 FITTING 22-856744 22-856744 1
17 O-RING, (.468 x .078) 25-831985 25-885187
18 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
19 FITTING, Check Valve 21-428641
20 FITTING 22-151331
21 FITTING, Straight (.125-27) 22-16604
22 SCREW, (M8 x 35) 10-82446035
23 SENSOR ASSEMBLY, Temperature 13536A14
24 RETAINER 137151
25 SCREW, (M8 x 14) 10-81893414
26 PIN, Special (1.5 Inches) 8215832
27 SCREW, (M6 x 12) 10-85593912
28 PULLEY 8M0175171
29 SCREW, (M8 x 50) 10-81893450
- O-RING KIT 25-832804A03 25-832804A 1

AIR HANDLER

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Below is the parts list for Mercury 200 (DFI) AIR HANDLER:

Mercury 200 (DFI) AIR HANDLER Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY 885594T1
1 PLATE 858541T3
2 GASKET 27-804680
3 REED BLOCK ASSEMBLY 828623T6
4 SCREW, (M6) 10-8555252
5 BUSHING 23-855364
6 GROMMET 25-855362001 25-855362
7 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
8 SCREW, (M8 x 30) 10-81893430
9 PLENUM KIT, Air 858539T4
10 GASKET 27-804679004 27-804679 3
11 SCREW, (M4 x 16) 10-883942
12 SENSOR, MAP 854445
13 BRACKET, MAP Sensor 884522 804873, 841095
14 SENSOR ASSEMBLY, Temperature 8M0214984
15 O-RING, (.301 x .070) 25-627021
16 THROTTLE BODY KIT 883949T03 883949T 2
17 SCREW, (M6 x 40) 10-82130040
18 O-RING 25-855426
19 PUMP ASSEMBLY, Oil 8M0185614
20 ROLLER 677483
21 LEVER ASSEMBLY, Throttle 8588511
22 SCREW, Special 10-889354
23 WASHER, Cupped 12-881991
24 WASHER, Spool 12-881992
25 LOCKWASHER, External 10,13-69432
26 RING, Retaining 53-8237951
27 RETAINER 859230T 859230
28 CLAMP 54-804842
29 CHECK VALVE 21-858870
30 SCREW, (M6 x 16) 10-1993716
31 FILTER ASSEMBLY 35-880084T01 35-880084T
32 SCREW, (M6 x 40) 10-82130040
33 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
34 COVER ASSEMBLY 880083T1
35 GROMMET, (.88 Inside Diameter) 25-13467
36 PLUG 19-89219001
37 GROMMET 25-8M0153609
38 ATTENUATOR ASSEMBLY 881909T3
39 BUSHING 23-856954
40 GROMMET 25-8M0190980
41 SEAL 882767
42 GROMMET 25-20116
43 CLIP 54-23567
44 SCREW, (#10-16 x .750) 10-69570
45 CLAMP 54-858902
46 DECAL, Caution-Start in Gear 37-881865 37-825064
47 SCREW, (M6 x 25) 10-82130025
48 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

AIR HOSES

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Below is the parts list for Mercury 200 (DFI) AIR HOSES:

Mercury 200 (DFI) AIR HOSES Diagram
Position No. Part Name OEM Number Supersedes
1 ELBOW 22-856842
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 TUBING, (.312) (70.00 Inches Bulk) (Cut to 8 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
4 CLAMP, Hose (15.3) 54-8M0214964
5 HOSE ASSEMBLY 32-8567631
6 HOSE, Air By-Pass 32-889314
7 HOSE, Air Balance 32-804829 32-889313
8 HOSE, Molded 32-8812851
9 FITTING, 90 Degree - Brass (.125-27) 22-875271
10 HOSE, Molded 32-887630
11 HOSE/SLEEVE 32-8M0116380 32-8M0050102, 32-888827
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

BOTTOM COWL

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Below is the parts list for Mercury 200 (DFI) BOTTOM COWL:

Mercury 200 (DFI) BOTTOM COWL Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL, Port 113-850302A1
2 PLUG 854367001 854367
3 BOTTOM COWL, Starboard 113-850301A1
4 SEAL, (44.00 Inches) 8M0109218
5 SCREW, (M6 x 40) 10-82130040
6 SCREW, (M6 x 75) 10-824868
7 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
8 FRONT HANDLE 8M0053903 850684F 1
9 BUSHING 23-335891
10 O-RING, (.614 x .070) 25-48462
11 PAWL 8219423
12 WASHER, (.281 x .734 x .063) 12-69057
13 NUT, (M6) Stainless Steel 11-401366
14 SCREW, (#10-16 x .625) 10-8214281
15 CLIP 54-822873
16 SWITCH, Trim 87-8M0235191
17 RIGGING KIT (UPPER) 8M8027677 54-859359A 2
18 NOT SOLD SEPARATE, Clamp-Lower NSS
19 SCREW, (M6 x 12) 10-82130012
20 NOT SOLD SEPARATE, Strap NSS
21 FOAM 859343
22 TIE STRAP, (11.750 Inches) 54-850181
23 HANDLE, Cowl 852361T1
24 WAVE WASHER 13-29402

COIL PLATE

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Below is the parts list for Mercury 200 (DFI) COIL PLATE:

Mercury 200 (DFI) COIL PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE 850295T4
2 COIL KIT 339-856991A1
3 SCREW, (M6 x 30) 10-82129130
4 CABLE SET 84-881908T 84-821945T74, 84-821945T65
5 SPARK PLUG 33-889597Q 33-889597001, 33-855672 1
6 DRIVER, Dual Coil 859595T
7 CABLE ASSEMBLY, Braided 84-858414A1
8 SCREW, (M6 x 10) 10-82129110
9 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
10 GROMMET 25-833155
11 WASHER 12-4002318
12 BUSHING 23-8502341
13 SCREW, (M8 x 35) 10-81893435
14 SENSOR KIT, (0-50 PSI) 71-8M0157742
15 FITTING 22-8M0207782
16 CLIP, (.865) 54-883066
17 FITTING 22-881866 22-859432
18 TUBING, (44.00 Inches Bulk) (Cut to 18 Inches) 32-85978571
19 SCREW, (M6 x 14) 10-82129114
20 WASHER 12-36001
21 TUBING, (44.00 Inches Bulk) (GRAY) 32-85978571
22 COUPLER 22-8M0214971
23 PLUG 22-859732
24 FITTING, Adapter 22-8M0214970
25 TUBING, (44.00 Inches Bulk) (Cut to 5 Inches) 32-85978571
26 TEE, Fitting 22-875207

CRANKSHAFT, PISTONS AND CONNECTING RODS

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Below is the parts list for Mercury 200 (DFI) CRANKSHAFT, PISTONS AND CONNECTING RODS:

Mercury 200 (DFI) CRANKSHAFT, PISTONS AND CONNECTING RODS Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 482-9784A11
2 NOT SOLD SEPARATE, Wear Sleeve NSS
3 BEARING, Ball (LOWER) 30-67923T
4 RING 53-67446
5 RING 39-843198T01 39-843198001, 39-816106
6 KEY, Woodruff 28-91800
7 O-RING, (.859 x .139) 25-35126
8 RACE ASSEMBLY 31-88270A02
9 NOT SOLD SEPARATE, Needle Roller NSS
10 PISTON ASSEMBLY Comment: (STARBOARD-STANDARD) 2720-881055T10 2720-881055T 3 (STARBOARD-STANDARD)
10 PISTON ASSEMBLY (Starboard - .015 Oversize) 2720-889640A02
10 PISTON ASSEMBLY (Starboard - .030 Oversize) 2720-889642A02
10 PISTON ASSEMBLY Comment: (PORT-STANDARD) 2720-881054T10 2720-881054T 3 (PORT-STANDARD)
10 PISTON ASSEMBLY (Port - .015 Oversize) 2720-889639A02
10 PISTON ASSEMBLY (Port - .030 Oversize) 2720-889641A02
11 RING 40-841202
12 RING SET, Piston 39-827179A12 39-815958A12
13 CONNECTING ROD ASSEMBLY 600-8M0125869
14 SCREW, (.375-24 x 1.250) 10-94320
15 BEARING/CAGE KIT 31-844338A01 31-43012A04
16 NOT SOLD SEPARATE, Needle Roller Bearing NSS
17 THRUST WASHER 12-88263
18 NEEDLE, Roller Bearing 29-8M0204715
19 BEARING ASSEMBLY (UPPER) 31-816773A2
20 SEAL 26-859093 26-815449
21 O-RING, (1.989 x .070) 25-823683 25-64067
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

CYLINDER BLOCK AND END CAP

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Below is the parts list for Mercury 200 (DFI) CYLINDER BLOCK AND END CAP:

Mercury 200 (DFI) CYLINDER BLOCK AND END CAP Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK Comment: (200) 885-899162A05 885-9811T91 (200)
1 CYLINDER BLOCK ASSEMBLY Comment: (225) 885-899162A06 885-9811T92 (225)
2 SCREW, (M8 x 40) 10-81893440
3 BRACKET 8M0111325
4 STUD, (M10 x 1.5 x 64) 16-903509
5 STUD, (M10 x 1.5 x 155) 16-8154431
6 DEFLECTOR 8248577
7 CHECK VALVE 21-8781051
8 PIN 17-8M0036405 17-67296
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 PLUG 19-850309001 19-850309
11 SCREW, (M8 x 35) 10-81893435
12 SCREW, (M10 x 80) 10-82446180
13 CONNECTOR 22-8245021
14 PIN 17-8405101
15 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
16 NUT, (M10) Stainless Steel 11-4013610
17 SENSOR 8M0082988 8M0030022, 828358 2
18 SCREW, (M5 x 16) Stainless Steel 10-40011107
19 END CAP ASSEMBLY 1171-9787A4
20 O-RING, (3.237 x .103) 25-62700
21 SEAL 26-8308981
22 SCREW, (M6 x 20) 10-82130020
23 SCREW, (M6 x 12) 10-82130012
24 CLAMP 54-858902
25 J CLIP 54-8M0024808
26 SCREW, (M6 x 12) 10-82130012
27 SEAL 818574
28 SEAL 884391
29 CYLINDER HEAD Comment: (STARBOARD) 900-858485T07 900-858485T 6 (STARBOARD)
29 CYLINDER HEAD Comment: (PORT) 900-858483T07 900-858483T 6 (PORT)
30 THERMOSTAT, 54°C (130°F) 8M0057307 885599004, 885599003, 885599 1
31 GASKET 27-8503181
32 COVER, Thermostat Comment: (PORT) 887601002 887601 (PORT)
32 COVER, Thermostat Comment: (STARBOARD) 887602002 887602 (STARBOARD)
33 SCREW, (M6 x 25) 10-82130025
34 SCREW, (M8 x 50) 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570
35 SENSOR ASSEMBLY, Temperature 8M0214984
36 O-RING, (.301 x .070) 25-627021
37 PLUG, Pipe (.125-27) Brass 22-328022
38 PLATE ASSEMBLY 857186T02 857186A 1
39 MOUNT 23-855729
40 SCREW, (M10 x 45) 10-82130145
41 GROMMET 25-19565002
42 WASHER 12-855725
43 CLAMP 54-858424
44 J CLIP 54-858951
45 SCREW, (M6 x 12) 10-82130012
46 BRACKET 8589521
47 CLIP 54-859376
48 CLAMP 8266241
49 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
50 SCREW, (M6 x 16) 10-82130016
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

DRIVESHAFT HOUSING & EXHAUST TUBE

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Below is the parts list for Mercury 200 (DFI) DRIVESHAFT HOUSING & EXHAUST TUBE:

Mercury 200 (DFI) DRIVESHAFT HOUSING & EXHAUST TUBE Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (LONG) 3518-832937A06 3518-832937A05, 3518-832937A 3, 3518-832937A 4 (LONG)
1 HOUSING ASSEMBLY, Driveshaft Comment: (X/XX-LONG) 3519-832938A06 3519-832938A 5 (X/XX-LONG)
2 STUD, (M12 x 52) Comment: (LONG/X-LONG) 16-8M0008031 16-856983, 16-822257 (LONG/X-LONG)
3 SCREW, (M12 x 35) Comment: (LONG/X-LONG) 10-857136
4 GROMMET 25-8331231
5 WASHER, (.500 x .810 x .090) Stainless Steel 12-856982
6 NUT, (M12 x 1.75) 11-896895 11-857008
7 PLUG 19-64649
8 SCREW, (M14 x 178) 10-898834 10-815431002, 10-815431
9 CABLE ASSEMBLY, Ground 88238A10
10 WASHER, (.562 x 2.00 x .125) 12-815432
11 WASHER, (1.25 x 2.00 x .19) 12-8154331
12 MOUNT 8137711
13 WASHER 12-825190
14 NUT 11-896602 11-815434, 11-815434002
15 CLAMP 8186442
16 SCREW, (M8 x 35) 10-81893435
17 LOCKWASHER, Internal Tooth 13-72521
18 COVER, Black 8M0001136 818645F 1
19 SCREW, (#10-16 x .440) 10-69079
20 SEAL 8329321
21 TUBE ASSEMBLY, Exhaust 833116A4
22 NOT SOLD SEPARATE, Strainer NSS
23 SCREW, (M8 x 35) 10-81893435
24 TUBE, Water Comment: (LONG) 32-8M0042785 32-832941 7 (LONG)
24 TUBE, Water Comment: (X-LONG) 32-8M0042786 32-832941 8 (X-LONG)
24 TUBE, Water Comment: (XX-LONG) 32-8M0042787 32-832941 9 (XX-LONG)
25 SEAL 832940001 832940
26 CLAMP 8329391
27 SCREW, (.250-20 x .500) Stainless Steel 10-41508
28 SPACER Comment: (XX-LONG) 8M0105088 8M0071622, 880647T04, 823979T 1, 880647T02, 880647T (XX-LONG)
29 PIN, Dowel - Without Hole (.375 x .625) Comment: (XX-LONG) 17-43044
30 STUD, (M12 x 179) Comment: (XX-LONG) 16-8M0008047 16-857009, 16-824117 (XX-LONG)
31 SCREW, (M12 x 160) Comment: (XX-LONG) 10-857137
32 SCREW, (M8 x 35) 10-81893435

DUAL CABLE ATTACHING KIT

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Below is the parts list for Mercury 200 (DFI) DUAL CABLE ATTACHING KIT:

Mercury 200 (DFI) DUAL CABLE ATTACHING KIT Diagram
Position No. Part Name OEM Number Supersedes
- ATTACHING KIT, Steering 92876A8
1 BRACKET ASSEMBLY 41055A1
2 TUBE, Steering Cable 715651
3 O-RING, (.614 x .070) 25-48462
4 LOCKWASHER 13-821203
5 NUT, (.875-14) 11-8M0041651 11-37984
6 SCREW, (.250-28 x 1.250) 10-38601
7 LOCKWASHER, Internal (.250) 13-78968
8 COUPLER 850791T 850791, 88319
9 SCREW, (.375-24 x 1.120) 10-73732
10 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
11 NUT, (.375-24) Stainless Steel 11-8M0204726

Dual Engine Tie Bar Kit

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Below is the parts list for Mercury 200 (DFI) Dual Engine Tie Bar Kit:

Mercury 200 (DFI) Dual Engine Tie Bar Kit Diagram
Position No. Part Name OEM Number Supersedes
- EXTENSION KIT, Dual Engine 92876A9
1 TUBE ASSEMBLY 71565A2
2 O-RING, (.614 x .070) 25-48462
3 MOUNT 41055
4 TAB WASHER 14-42100
5 NUT, (.875-14) 11-8M0041651 11-37984
6 TAB WASHER 88404
7 SCREW, (.250-28 x 1.250) 10-38601
8 BRACKET 17729A1
9 SCREW, (.312-24 x 1.250) 10-62055
10 TAB WASHER 17728
11 SCREW, (.375-24 x 1.38) 10-140001
12 NUT, (.375-24) Stainless Steel 11-8M0204726
13 STEERING EYE 8M0026167 8M0005848, 97933 1
14 SLEEVE, (1.625) 23-23651
15 TUBING, (4.00 Inches) 97931
16 COUPLER, (15.00 Inches) 8M0026098 814951 3
17 NUT, (.562-18) 11-42099
18 COUPLING 22-821169
19 WASHER, (.406 x .734 x .063) Stainless Steel Comment: (.734 Outside Diameter) 12-34931
19 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 Outside Diameter) 12-37828
20 SCREW, (.375-24 x 1.5) 10-94319

EXHAUST PLATE

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Below is the parts list for Mercury 200 (DFI) EXHAUST PLATE:

Mercury 200 (DFI) EXHAUST PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 832935A17 832935A16, 832935A15, 832935A14
2 GASKET 27-8329335
3 GASKET (LOWER) 27-8329344
4 SEAL 8M0043157 823805 1
5 FITTING, Check Valve 22-8320761
6 STRAINER 35-8348084
7 CHECK VALVE ASSEMBLY, Drain 21-817519A1
8 PIN, Dowel - Without Hole (.375 x .625) 17-43044
9 FITTING 22-887603
10 COVER ASSEMBLY 65663A2
11 SCREW, (M8 x 35) 10-81893435
12 CARRIER 814190
13 GROMMET 25-814191
14 POPPET 814189
15 SPRING, (Black) 24-64878
16 PLATE ASSEMBLY 65664A1
17 GASKET 27-88907003
18 DIAPHRAGM 648771
19 WASHER 12-76451
20 SCREW, (#10-16 x .750) 10-69570
21 SCREW, (M8 x 35) 10-81893435
22 BOOT, Idle Exhaust 850306A04 850306 1
23 CLAMP, (28.6) 54-850896
24 FITTING, Tell-Tale 22-8M0077650 821904
25 PLUG 19-821908
26 WASHER 12-821915
27 FITTING 22-8596001
28 CHECK VALVE 8219631
29 O-RING, (.299 x .103) 25-30641
30 FLUSH HOSE KIT (INLET) 32-859626A1
31 BUSHING 23-48237
32 COUPLING 43585
33 GROMMET 25-12602002
34 GROMMET 25-822002
35 FITTING 22-94848
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

FLYWHEEL/ALTERNATOR

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Below is the parts list for Mercury 200 (DFI) FLYWHEEL/ALTERNATOR:

Mercury 200 (DFI) FLYWHEEL/ALTERNATOR Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR 8M6013461
2 SPRING 24-8523742
3 ARM TENSIONER ASSEMBLY 856815T2
4 WASHER 12-4002320
5 BUSHING 23-8568941
6 STUD, (M10 x 85) 16-8M0034457 16-856900
7 NUT, (M10) Brass/Nickel Plated 11-826292
8 PULLEY ASSEMBLY 8M6005030
9 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
10 BELT 57-828507Q5
11 FLYWHEEL 283-859619T1
12 NUT, (M16) 11-42979
13 WASHER, (.641 x 1.250 x .190) 12-33001
14 PLUG, Yellow 19-45907
15 NUT, (M6) Stainless Steel 11-401386
16 CABLE ASSEMBLY 84-856583A5
17 WASHER 12-4002319
18 SCREW, (M10 x 50) 10-82130150
19 SCREW, (M6 x 12) 10-82130012

FUEL PUMP

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Below is the parts list for Mercury 200 (DFI) FUEL PUMP:

Mercury 200 (DFI) FUEL PUMP Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360T77
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm Kit NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 NOT SOLD SEPARATE, Gasket-Boost NSS
11 NOT SOLD SEPARATE, Gasket-Pulse NSS
12 GASKET 27-8M0204705
13 PLATE 987752
14 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
15 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 BASE 144303
18 FITTING 22-291112
19 ELBOW 22-888493
20 O-RING, (.301 x .070) 25-8M0204683
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) 32-8M0043979 32-856822A 2
23 CONNECTOR 22-822769
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

FUEL RAILS

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Below is the parts list for Mercury 200 (DFI) FUEL RAILS:

Mercury 200 (DFI) FUEL RAILS Diagram
Position No. Part Name OEM Number Supersedes
1 INJECTOR KIT, Air 8M6001743 8M0065916, 883078A05, 883078A 4
- SEAL KIT 26-804875 26-835083
2 WASHER ASSEMBLY, Cupped 12-828694A1
- NOT SOLD SEPARATE, Fuel Rail Assembly NSS
3 FUEL RAIL ASSEMBLY (PORT) 884429T16 884429A 8
4 FUEL RAIL ASSEMBLY (STARBOARD) 884430T06 858259A 1
5 CLAMP 54-804830
6 CLAMP 54-8048311
7 CLAMP 54-804832
8 CLAMP 8M0041097
9 O-RING KIT 25-804529
10 PLUG 19-804835
11 FITTING 22-804836
12 VALVE ASSEMBLY, (.5 Inch Diameter) 804837
13 VALVE KIT, Fuel 8M0047053 883542, 804838A 1
14 CAP 22-805515 19-804839001, 19-804839
15 O-RING KIT 25-804840
16 O-RING KIT 25-804530
17 DIAPHRAGM ASSEMBLY 804533
18 SPRING 24-804534
19 O-RING 25-804536
20 COVER 804535001 804535
21 SCREW PACKAGE, (M5 x 16) (2 Per) 804526
22 O-RING KIT Comment: (16 PER KIT) 804532 25-803987 (16 PER KIT)
23 SCREW PACKAGE, (M5 x 8) (2 Per) 10-804525001 804525
24 HOSE, Fuel Balance 32-804827 32-889312
25 HOSE, Fuel Supply 32-889310
26 HOSE, Fuel By Pass 32-889311
27 INJECTOR 8M0222157
28 SEAL 804532 25-803987
29 NUT, (M10) Brass/Nickel Plated 11-826292
30 CLIP, CONDUIT 54-859376
31 STUD, (M10 x 91) 16-8M0063255
32 CLAMP, Hose (15.3) 54-8M0214964
33 SEAL, Fuel Director 26-888852
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

GEAR HOUSING(DRIVESHAFT)(STANDARD/COUNTER ROTATION)

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Below is the parts list for Mercury 200 (DFI) GEAR HOUSING(DRIVESHAFT)(STANDARD/COUNTER ROTATION):

Mercury 200 (DFI) GEAR HOUSING(DRIVESHAFT)(STANDARD/COUNTER ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (STANDARD)(LONG) 1623-859399T13 1623-859399R13 (STANDARD)(LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (STANDARD)(X-LONG) 1623-859399T14 1623-859399R14 (STANDARD)(X-LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (STANDARD)(XX-LONG) 1623-859399T15 1623-859399R15 (STANDARD)(XX-LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (COUNTER ROTATION)(X-LONG) 1623-859399T16 1623-859399R16 (COUNTER ROTATION)(X-LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (COUNTER ROTATION)(XX-LONG) 1623-859399T17 1623-859399R17 (COUNTER ROTATION)(XX-LONG)
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 PITOT TUBE 859402
5 ANODE 97-826134Q 826134, 826134A 1
6 SCREW, (M6 x 40) 10-4000333
7 NUT, (M6) Stainless Steel 11-401386
8 BEARING ASSEMBLY, Roller 31-42647A1
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
11 WASHER 12-191833
12 TUBING, (72.00 Inches Bulk) Comment: (LONG - 7 IN) 32-85944975
12 TUBING, (72.00 Inches Bulk) Comment: (X-LONG - 12 IN) 32-85944975
12 TUBING, (72.00 Inches Bulk) Comment: (XX-LONG - 17 IN) 32-85944975
13 FITTING 22-881866 22-859432
14 COVER 858934
15 GASKET 27-858935
16 NOT SOLD SEPARATE, Gear-Pinion Comment: (1.75:1 - 12/21)(Part of 43-859321A3 or 43-828695A1) NSS
17 WASHER 12-92721
18 NUT, (.625-18) 11-35921
19 SEAL, Oil 26-8M0204708
20 O-RING, (.799) 25-8M0214927
21 SCREW, (M6 x 16) 10-1993716
22 WASHER 12-77674
23 SHIFT SHAFT (LOWER) 824145
24 DRIVESHAFT Comment: (LONG) 45-881938 45-858711 (LONG)
24 DRIVESHAFT Comment: (X-LONG) 45-881942 45-858712 (X-LONG)
24 DRIVESHAFT Comment: (XX-LONG) 45-881943 45-858713 (XX-LONG)
25 SHIM ASSEMBLY 15-8M0063268
26 BEARING, Tapered Roller 31-8M0146553
27 NOT SOLD SEPARATE, Cup NSS
28 KEY 28-8M0204723
29 SHIM SET 15-42637A1
30 BEARING, Roller 31-8M0146566
31 NOT SOLD SEPARATE, Cup NSS
32 RETAINER 8245191
33 CARRIER ASSEMBLY 8M0214948
34 O-RING, (2.175 x .175) 25-8M0142854
35 SEAL, Oil 26-8M0214939
36 SEAL, Oil 26-8M0214939
37 HOUSING KIT, Upper Water Pump 817275A2
38 SEAL KIT 26-816575A2
39 GASKET 27-430331
40 GASKET 27-8172771
41 FACEPLATE 8M0204709
42 IMPELLER 47-43026T2
43 SCREW, (M6 x 16) 10-1993716
44 COUPLING ASSEMBLY 832942A1
45 O-RING, (.796 x .139) 25-8M0204645
46 O-RING, (1.046) 25-8M0204654
- REBUILD KIT, Water Pump 817275A5
- SEAL KIT, Gear Housing 26-816575A4
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION)

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Below is the parts list for Mercury 200 (DFI) GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION):

Mercury 200 (DFI) GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG) 1623-859399T16 1623-859399R16 (X-LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (XX-LONG) 1623-859399T17 1623-859399R17 (XX-LONG)
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
2 PLUG 22-859403
3 SHIFT CRANK 8M0226861
4 SPOOL ASSEMBLY 8M0235940
5 NOT SOLD SEPARATE, Spool NSS
6 NOT SOLD SEPARATE, Sleeve NSS
7 COTTER PIN 18-469501
8 SHIM SET 15-44491A1
9 ADAPTOR ASSEMBLY, Bearing 828830A2
10 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
11 THRUST WASHER 12-815481
12 BEARING, Thrust 31-815480
13 GEAR, Reverse (12/21) Comment: (1.75:1) 43-828696T2
14 BEARING ASSEMBLY, Roller 31-15844
15 SPRING 24-30893
16 CLUTCH 52-859340T 52-854735T, 52-828288
17 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
18 PIN, Detent 17-828356
19 PROPELLER SHAFT 44-8M0140448
20 GEAR SET, Forward/Pinion (12/21) Comment: (1.75:1) 43-828695A1
21 SPACER SHIM , (.206) 23-1761514
21 SPACER SHIM , (.208) 23-1761515
21 SPACER SHIM, (.210) 23-1761516
21 SPACER SHIM, (.212) 23-1761517
21 SPACER SHIM, (.214) 23-1761518
21 SPACER SHIM, (.216) 23-1761519
21 SPACER SHIM, (.218) 23-1761520
21 SPACER SHIM, (.220) 23-1761521
21 SPACER SHIM, (.222) 23-1761522
21 SPACER SHIM, (.224) 23-1761523
21 SPACER SHIM, (.226) 23-1761524
21 SPACER SHIM, (.228) 23-1761525
21 SPACER SHIM, (.230) 23-1761526
22 BEARING, Thrust 31-815480
23 THRUST WASHER 12-815481
24 ADAPTOR ASSEMBLY, Bearing 828831A3
25 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
26 THRUST WASHER 12-18448
27 BEARING, Thrust 31-15842
28 RACE, Thrust 8182911
29 KEEPER 814605
30 O-RING 25-8M0214920
31 CARRIER ASSEMBLY, Bearing 818290T8
32 BEARING, Needle 31-30956T
33 SEAL, Oil (INSIDE) 26-14077
34 SEAL (OUTSIDE) 26-8M0204670
35 TAB WASHER 14-18323
36 RETAINER 8M2011027 79448
37 ANODE KIT 97-76214Q5
38 SCREW, (.437-14 x 1.750) 10-8M0204686
39 NOT SOLD SEPARATE, Decal-Counter Rotation NSS

GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION)

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Below is the parts list for Mercury 200 (DFI) GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION):

Mercury 200 (DFI) GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (LONG) 1623-859399T13 1623-859399R13 (LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG) 1623-859399T14 1623-859399R14 (X-LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (XX-LONG) 1623-859399T15 1623-859399R15 (XX-LONG)
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
2 PLUG 22-859403
3 SHIFT CRANK 8M0226861
4 SPOOL ASSEMBLY 8M0235940
5 NOT SOLD SEPARATE, Shift Spool NSS
6 COTTER PIN 18-469501
7 NOT SOLD SEPARATE, Sleeve NSS
8 GEAR SET, Forward/Pinion (12/21) Comment: (1.75:1) 43-859321A3
9 SHIM SET 15-44491A1
10 BEARING SET, Cup And Cone 31-30894A1
11 NOT SOLD SEPARATE, Cup NSS
12 RING, Retaining 53-856823
13 BEARING, Needle 31-30895T
14 SPRING 24-30893
15 CLUTCH 52-859340T 52-854735T, 52-828288
16 PIN, Detent 17-828356
17 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
18 PROPELLER SHAFT 44-8M0140440
19 GEAR, Reverse (12/21) Comment: (1.75:1) 43-859322A1
20 SPACER 23-824108
21 RING, Thrust 681001
22 BEARING, Ball 30-88957T
23 O-RING 25-8M0214920
24 CARRIER ASSEMBLY, Bearing 818763T11 818763A11
25 BEARING, Needle 31-30956T
26 SEAL, Oil (INSIDE) 26-14077
27 SEAL (OUTSIDE) 26-8M0204670
28 TAB WASHER 14-18323
29 RETAINER 8M2011027 79448
30 ANODE KIT 97-76214Q5
31 SCREW, (.437-14 x 1.750) 10-8M0204686
- SEAL KIT, Gear Housing 26-816575A4

OILING SYSTEM

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Below is the parts list for Mercury 200 (DFI) OILING SYSTEM:

Mercury 200 (DFI) OILING SYSTEM Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (38.00 Inches Bulk) (Cut to 11.5 Inches) 32-8M0054152 32-856060 65
2 TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) 32-8M0054152 32-856060 65
3 FILTER 35-8M0207786
4 TUBING, (38.00 Inches Bulk) (Cut to 9 Inches) 32-8M0054152 32-856060 65
5 TANK, Oil 1200-8M0064075 1200-884525T 1
6 NOT SOLD SEPARATE, Decal-Reservoir NSS
7 GROMMET 25-855362001 25-855362
8 BUSHING 23-855364
9 SPACER 23-883050
10 SCREW, (.164-18 x .375) 10-58376
11 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
12 SWITCH 87-856156T04 87-856156A 4
13 HOSE 32-885553
14 FITTING 22-8M0207780
15 PLUG 19-887609
16 WASHER 12-4002318
17 SCREW, (M8 x 35) 10-81893435
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 HOSE 32-8752891
20 CONNECTOR 22-858955
21 HOSE, (2.00 Inches) 32-875283
22 FILTER, In Line 35-875284T01 35-875284001, 35-875284
23 NOT SOLD SEPARATE, Plug NSS
24 TUBING, (25.00 Inches Bulk) (Cut to 22 Inches) 32-82381455
25 TUBING, (34.00 Inches Bulk) (Cut to 33 Inches) 32-85583464
26 TUBING, (38.00 Inches Bulk) (Cut to 19.5 Inches) 32-8M0054152 32-856060 65
27 TIE STRAP, (4.00 Inches) 56762
28 TUBING, (38.00 Inches Bulk) (Cut to 11.5 Inches) 32-8M0054152 32-856060 65
29 TUBING, (38.00 Inches Bulk) (Cut to 6 Inches) 32-8M0054152 32-856060 65
30 TUBING, (38.00 Inches Bulk) (Cut to 4 Inches) 32-8M0054152 32-856060 65
31 TUBING, (38.00 Inches Bulk) (Cu to 20.5 Inches) 32-8M0054152 32-856060 65
32 TUBING, (38.00 Inches Bulk) (Cut to 15.5 Inches) 32-8M0054152 32-856060 65
33 SCREW, (M8 x 60) 10-81893460

PORT CENTER MAIN OILING SYSTEM

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Below is the parts list for Mercury 200 (DFI) PORT CENTER MAIN OILING SYSTEM:

Mercury 200 (DFI) PORT CENTER MAIN OILING SYSTEM Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Elbow 90 Degree (.0625-27) 22-887801
2 FITTING, Elbow 90 Degree (.0625-27) 22-887801
3 TUBING, (38.00 Inches Bulk) (Cut to 20.5 Inches) 32-8M0054152 32-856060 65
4 TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) 32-8M0054152 32-856060 65
5 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
6 TUBING, (38.00 Inches Bulk) (Cut to 13 Inches) 32-8M0054152 32-856060 65
7 CHECK VALVE 21-8282182
8 CHECK VALVE 21-8582362
9 CLIP 54-23567
10 SCREW, (#10-16 x .500) 10-48408
11 TUBING, (38.00 Inches Bulk) (Cut to 4-3/4 Inches) 32-8M0054152 32-856060 65
12 TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) 32-8M0054152 32-856060 65
13 TUBING, (38.00 Inches Bulk) (Cut to 9.5 Inches) 32-8M0054152 32-856060 65
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

POWER TRIM COMPONENTS

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Below is the parts list for Mercury 200 (DFI) POWER TRIM COMPONENTS:

Mercury 200 (DFI) POWER TRIM COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM, Complete 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 TRIM MOTOR 878265A4
2 NOT SOLD SEPARATE, Armature NSS
3 NOT SOLD SEPARATE, End Frame NSS
4 SCREW, (M6 x 30) 10-82494830
5 LOCKWASHER, (M6) 13-400256
6 DRIVESHAFT 8782451
7 PO CHECK KIT 878410A1
8 MANUAL RELEASE ASSEMBLY Comment: (Incls. Ref. #26) 893929A01 813442A 2 (Incls. Ref. #26)
9 SHAFT KIT 8M0142997
10 PIN 17-878267 17-44431
11 TILT CYLINDER ASSEMBLY 878235A03 878235A02, 878235A 1
12 GUIDE KIT Comment: (Incls. Ref. #26) 878239A02 878239A 1 (Incls. Ref. #26)
13 O-RING KIT Comment: (Incls. Ref. #26) 8M0142999
14 SHOCK ROD KIT Comment: (Incls. Ref. #26) 8M0168219
15 PISTON ASSEMBLY, Memory 8M0143000
16 REPAIR KIT, Check Valve Comment: (Incls. Ref. #26) 878406A02 878406A 1 (Incls. Ref. #26)
17 PISTON ASSEMBLY 878414T01 878414A 1
18 PISTON ASSEMBLY 878413A1
19 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
20 RESERVOIR KIT 878264A1
21 PLUG ASSEMBLY 19-811613
22 SCREW, (M6 x 14) 10-4000327
23 WASHER 12-4002315
24 PUMP KIT 892251A01 878411A 1
25 REPAIR KIT, Power Trim 878408A1
26 PIN, Trilobe 17-821539 17-13794, 17-19603
27 SCREW, (M10 x 30) 10-858771
28 WASHER 12-4002319
29 ANODE KIT 97-818298Q1
30 SCREW, (M6 x 25) 10-8M0204707
31 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
32 SHAFT 99625002
33 C WASHER 8M0084613 69205
34 CLAMP 54-26550
35 SCREW, (#10-16 x .600) 10-878609 10-812832 1
36 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (12 IN.) 32-828547353
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

SERVICE/SUPPORT MATERIAL

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Below is the parts list for Mercury 200 (DFI) SERVICE/SUPPORT MATERIAL:

Mercury 200 (DFI) SERVICE/SUPPORT MATERIAL Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL, 200/225 DFI (3.0L) 90-80348503
0 SERVICE MANUAL 90-859769R03 90-859769R 2
0 OWNERS MANUAL 90-10201030
0 DECAL, California-Very Low Emission 37-88343311
0 DECAL SET Comment: (200)(MERCURY/TRACKER)(RED) 37-855410A04 37-855410A02 (200)(MERCURY/TRACKER)(RED)
0 DECAL SET Comment: (200)(MERCURY-SALTWATER)(BLUE) 37-855412A04 37-855412A03, 37-855412A02 (200)(MERCURY-SALTWATER)(BLUE)
0 DECAL SET Comment: (200)(MARINER) 37-855413A03 37-855413A01, 37-855413A98, 37-855414A00, 37-855414A99, 37-855414A98 (200)(MARINER)
0 DECAL SET Comment: (225)(MERCURY/TRACKER)(RED) 37-855405A04 37-855405A03, 37-855405A02 (225)(MERCURY/TRACKER)(RED)
0 DECAL SET Comment: (225)(MERCURY-SALTWATER)(BLUE) 37-855408A04 37-855408A03, 37-855408A02 (225)(MERCURY-SALTWATER)(BLUE)
0 DECAL SET Comment: (225)(MARINER) 37-855409A03 37-855409A01, 37-855409A98, 37-855411A00, 37-855411A99, 37-855411A98 (225)(MARINER)
0 DECAL, EPA Label Information Comment: (2003) 37-804658A03

SOLENOID PLATE

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Below is the parts list for Mercury 200 (DFI) SOLENOID PLATE:

Mercury 200 (DFI) SOLENOID PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE 858366T2
2 CLIP, (1.00) 54-858755
3 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
4 GROMMET 25-822179
5 SCREW, (M6 x 25) 10-82129125
6 BUSHING 23-8M0214955
7 RELAY ASSEMBLY 8M0207773
8 BRACKET 828102
9 BUSHING 23-8M0214955
10 GROMMET 25-818967
11 CLIP 54-828991T 54-828991
12 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
13 NUT, Brass 10-32,11-45076
14 CAP NUT, 10-32,11-813938
15 HARNESS ASSEMBLY, Fuse - 100 Ampere 84-878231A6
16 CABLE ASSEMBLY, Starter 84-882829A1
17 LOCKWASHER, (.312) 13-53166
18 NUT, (.312-18) 11-8M0204668
19 BOOT, Insulator - Red 85-8500671
20 HARNESS ASSEMBLY, Trim 84-819514T18
21 PCM, Propulsion Control Module Comment: (200) 8M0086585 859610T99, 85961099S, 85961096S, 85961091S (200)
21 PCM, Propulsion Control Module Comment: (225) 8M0086572 859610R00, 859610T00, 85961000S, 85961092S (225)
22 SCREW, (M6 x 25) 10-82130025
23 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
24 GROMMET 25-8M0190980
25 BUSHING 23-856954
26 CLIP 8590881
27 SCREW, (M6 x 14) 10-82129114
28 HARNESS ASSEMBLY, Engine Wiring 84-878082T8
29 FUSE, Mini - Yellow - 20 Ampere 88-832969T20 88-832969 20
29 FUSE, Mini - Tan - 5 Ampere 88-832969T05 88-832969 5
30 COVER, Fuse 858754
- HARNESS ASSEMBLY (DIRECT INJECTOR) 879346A49 84-858781A 2
- HARNESS ASSEMBLY (FUEL INJECTOR) 879346A50 84-858780A 2
- HARNESS ASSEMBLY, Alternator, Alternator 84-881262A2
- HARNESS ASSEMBLY (TPS) 879346A41 84-878073A 2
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32 SCREW, (M6 x 12) 10-82130012
33 SCREW, (M8 x 20) 10-81893420
34 CABLE ASSEMBLY, Battery - Negative 84-88439A26
35 CONNECTOR ASSEMBLY Comment: (TRACKER) 832948A1
36 CONNECTOR, 6 Pin Plug 881065A1
37 BRACKET 858953
38 CLIP 54-859376
39 CABLE ASSEMBLY, Battery - Positive 84-88439A25
40 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
41 HARNESS ASSEMBLY, Diagnostic Adaptor 84-859316T1
42 HARNESS ASSEMBLY, Digital Adaptor 84-859244T1
43 PLUG, Male 13541
44 CAP, Female Comment: (TRACKER) 13540
45 CAP ASSEMBLY, 3 Position-Female Connector (FEMALE) Comment: (COUNTER ROTATION) 881175A1
46 CAP ASSEMBLY, 3 Position-Male Connector (MALE) Comment: (COUNTER ROTATION) 881176A1

SPEEDOMETER PICKUP

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Below is the parts list for Mercury 200 (DFI) SPEEDOMETER PICKUP:

Mercury 200 (DFI) SPEEDOMETER PICKUP Diagram
Position No. Part Name OEM Number Supersedes
1 SENSOR, (0 - 100 PSI) 881879T11 881879011, 881879A 6
2 FITTING 22-8M0207782
3 CLIP, (.865) 54-883066
4 BRACKET 859313
5 GROMMET 25-818967
6 BUSHING 23-8M0214955
7 SCREW, (M6 x 25) 10-82130025
8 FITTING 22-859448T 22-859448
9 GROMMET 25-8M0153609
10 TIE STRAP, (11.750 Inches) 54-850181
11 TUBING, (72.00 Inches Bulk) (Cut to 46 Inches) 32-85944975

STARBOARD CENTER MAIN OILING SYSTEM

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Below is the parts list for Mercury 200 (DFI) STARBOARD CENTER MAIN OILING SYSTEM:

Mercury 200 (DFI) STARBOARD CENTER MAIN OILING SYSTEM Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (38.00 Inches Bulk) (Cut to 15.5 Inches) 32-8M0054152 32-856060 65
2 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
3 TUBING, (38.00 Inches Bulk) (Cut to 16.5 Inches) 32-8M0054152 32-856060 65
4 TUBING, (38.00 Inches Bulk) (Cut to 15 Inches) 32-8M0054152 32-856060 65
5 CLIP 54-23567
6 SCREW, (#10-16 x .500) 10-48408
7 FITTING, Elbow 90 Degree (.0625-27) 22-887801
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

STARTER MOTOR

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Below is the parts list for Mercury 200 (DFI) STARTER MOTOR:

Mercury 200 (DFI) STARTER MOTOR Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-892339T01 50-892339T, 50-853329T
2 THRU BOLT 10-803005
3 GEAR KIT 43-880805A1
4 SOLENOID KIT 809463A1
5 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
6 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1
7 DECAL, Warning, HIGH VOLTAGE 37-8272822
8 LOCKWASHER, (M5) 13-400255
9 NUT, (M5) Stainless Steel 11-400211
10 LOCKWASHER, (.312) 13-8M0204647
11 NUT, (M8) Stainless Steel 11-400213
12 COLLAR 23-8M0034918 23-8M0001391, 56703
13 STOP 8M0043276 879845

SWIVEL BRACKET AND STEERING ARM

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Below is the parts list for Mercury 200 (DFI) SWIVEL BRACKET AND STEERING ARM:

Mercury 200 (DFI) SWIVEL BRACKET AND STEERING ARM Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY, Black 1499-8M0102865 1499-8710T20
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (LOWER) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE, Bottom Comment: (LONG - CARBON STEEL) 814084F1
9 YOKE, Bottom Comment: (XL-STAINLESS STEEL) 826364T 826364F 1 (XL-STAINLESS STEEL)
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE NSS
16 SENDER ASSEMBLY, Trim 859187A1
16 SENDER ASSEMBLY, Trim Comment: (TRACKER) 821180A5
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (LONG - CARBON STEEL) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (XL-STAINLESS STEEL) 17-8M0132731
21 SCREW, (M12 x 190) 10-8M0141069
22 BUMPER 824998001 824998
23 MOUNT, Upper 8163851
24 WASHER 12-8154371
25 WASHER 12-815436
26 NUT, (M12) 11-896963 11-859129, 11-90099
27 CLAMP 8M0036783 813769
28 SCREW, (M8 x 35) 10-81893435
29 LINK ROD ASSEMBLY 92876A12
30 SCREW, (.375-24 x 1.250) 10-849838 10-14000
31 NUT, (.375-24) Stainless Steel 11-8M0204726
32 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828

THROTTLE LINKAGE

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Below is the parts list for Mercury 200 (DFI) THROTTLE LINKAGE:

Mercury 200 (DFI) THROTTLE LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER 8M0040987 825268 2
2 SCREW, (M8 x 60) 10-81893460
3 BUSHING 23-887605
4 BUSHING 23-821113
5 SCREW, (M6 x 55) 10-40124
6 NUT, (M6) Stainless Steel 11-400212
7 CAP 42942
8 INSERT 42927
9 NUT, (M6) Stainless Steel 11-401386
10 BUSHING 23-8M0215006
11 LINK 884834
12 BRACKET 824010T05 824010 2
13 LATCH 824016
14 DRIVE SCREW 10-42975
15 CUP, Barrel Retainer 824015
16 SCREW, (M8 x 25) Stainless Steel 10-82155025
17 WASHER 12-43430
18 SCREW, (M8 x 25) Stainless Steel 10-82155025
19 GUIDE, Roller 8M0039052 896662, 854653 1
20 SWITCH 87-8M0207794
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 SCREW, (M3.5 x 20) 10-82470620
23 WASHER 12-35459
24 SHIFT LINK 883142A03 883142A 2
25 SLIDE 8539683
26 NUT, (M6) Stainless Steel 11-401366
27 BUSHING 23-42994
28 SHIFT SHAFT, Upper Comment: (LONG) 8M0036408 896669001, 824070 1 (LONG)
28 SHIFT SHAFT, Upper Comment: (X-LONG) 8M0187153
28 SHIFT SHAFT, Upper Comment: (XX-LONG) 8240703
29 SCREW, (M5 x 45) Stainless Steel 10-40011113
30 COVER 8582261
31 LINK 8M0008111 883082
32 LEVER 883081
33 INDICATOR, Throttle Position 8M6005165
34 SCREW, (M6 x 25) 10-82130025
35 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
36 GROMMET 25-8M0190980
37 BUSHING 23-856954
38 BRACKET 8544862
39 CLIP 54-858932
40 CAM ASSEMBLY 858353T5
41 BALL, Threaded 8235694
42 BUSHING 23-8M0215006
43 SCREW, (M8 x 55) Stainless Steel 10-40011155
44 BUSHING 23-8807371
45 WASHER, (.330 x .750 x .060) Stainless Steel 12-56720

TOOLS-SPECIAL

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Below is the parts list for Mercury 200 (DFI) TOOLS-SPECIAL:

Mercury 200 (DFI) TOOLS-SPECIAL Diagram
Position No. Part Name OEM Number Supersedes
0 DDT CARTRIDGE 91-880118A04 91-880118A03, 91-880118A 2
0 HARNESS ASSEMBLY, DDT Adaptor Comment: (ELECTRICAL/IGNITION) 84-822560A5
0 CABLE ASSEMBLY, DDT Comment: (ELECTRICAL/IGNITION) 84-825003A1
0 DIGITAL DIAGNOSTIC TESTER Comment: (ELECTRICAL/IGNITION) 91-823686A2
0 MULTI METER Comment: (ELECTRICAL/IGNITION) 91-99750A1
0 SWITCH ASSEMBLY Comment: (ELECTRICAL/IGNITION) 91-52024A1
0 SERVICE TACHOMETER Comment: (ELECTRICAL/IGNITION) 91-59339
0 TESTER Comment: (EIGHT CHAMBER)(ELECTRICAL/IGNITION) 91-850439T1
0 GAP TOOL, Single Chamber Comment: (SINGLE CHAMBER)(ELECTRICAL/IGNITION) 91-63998A1
0 TACH INTERFACE MODULE Comment: (ELECTRICAL/IGNITION) 91-825824A2
0 TIMING LIGHT Comment: (ELECTRICAL/IGNITION) 91-99379
0 ALIGNMENT TOOL Comment: (TRIM/TILT SYSTEM) 91-112301
0 MULTI METER Comment: (TRIM/TILT SYSTEM) 91-99750A1
0 TEST GAUGE KIT Comment: (TRIM/TILT SYSTEM) 91-52915A6
0 SPANNER WRENCH Comment: (TRIM/TILT SYSTEM) 91-74951
0 REMOVER TOOL, Trim Rod Guide Comment: (TRIM/TILT SYSTEM) 91-44487T1
0 REMOVAL TOOL, Trim Rod Comment: (TRIM/TILT SYSTEM) 91-44486A1
0 SLEEVE Comment: (POWERHEAD) 91-55919
0 HOLDER TOOL Comment: (POWERHEAD) 91-52344
0 PULLER ASSEMBLY Comment: (POWERHEAD) 91-849154T1
0 LIFTING EYE Comment: (POWERHEAD) 91-904551
0 INSTALLATION TOOL, Lock Ring Comment: (POWERHEAD) 91-93004A2
0 REMOVAL TOOL, Piston Pin Lock Ring Comment: (POWERHEAD) 91-52952T1
0 EXPANDER TOOL, Piston Ring Comment: (POWERHEAD) 91-24697
0 MANDREL TOOL, Piston Pin Comment: (POWERHEAD) 91-92973A1
0 STAND, Powerhead Comment: (POWERHEAD) 91-812549T 91-812549 (POWERHEAD)
0 CAP TOOL, Flywheel Puller Comment: (POWERHEAD) 91-24161
0 COMPRESSOR TOOL, Ring Comment: (POWERHEAD) 91-823237T 91-823237 (POWERHEAD)
0 TORQUE WRENCH, (0-150 lb-in) Comment: (POWERHEAD) 91-66274
0 PULLER PLATE Comment: (POWERHEAD) 91-37241
0 PRESSURE GAUGE Comment: (DFI) 91-881834A1
0 SCREW, (M5 x 25) Comment: (DFI) 10-4007325
0 SIZING TOOL Comment: (DFI) 91-8519802
0 CAP, Installation Comment: (DFI) 91-8519803
0 GAUGE, Air/Fuel Pressure Comment: (DFI) 91-881833A03 91-881833A 2 (DFI)
0 MULTI METER Comment: (DFI) 91-99750A1
0 ROD TOOL, Backlash Indicator Flag Comment: (GEAR HOUSING) 91-53459
0 INDICATOR TOOL, Backlash Comment: (GEAR HOUSING) 91-8M0053505 91-78473 (GEAR HOUSING)
0 DRIVER TOOL, Bearing Comment: (GEAR HOUSING) 91-816244
0 MANDREL, Bearing Driver Cup Comment: (GEAR HOUSING) 91-31106T
0 PRE LOAD TOOL, Bearing Comment: (GEAR HOUSING) 91-14311A04
0 PULLER KIT, Bearing Comment: (GEAR HOUSING) 91-31229A7
0 MANDREL Comment: (GEAR HOUSING) 91-15755T
0 COLLAR Comment: (GEAR HOUSING) 91-30366T1
0 DRIVE HEAD TOOL Comment: (GEAR HOUSING) 91-36569T
0 DRIVER ROD TOOL, Needle Bearings Comment: (GEAR HOUSING) 91-37323
0 WRENCH TOOL, Driveshaft Bearing Comment: (GEAR HOUSING) 91-36571T
0 INSTALLER TOOL, Bearing Comment: (GEAR HOUSING) 91-38628T
0 NUT, (.625-18) Comment: (GEAR HOUSING) 11-24156
0 PLATE Comment: (GEAR HOUSING) 91-29310
0 DRIVER HEAD TOOL Comment: (GEAR HOUSING) 91-32325T
0 WASHER Comment: (GEAR HOUSING) 12-34961
0 RETAINING TOOL, Bearing Comment: (GEAR HOUSING) 91-43506T
0 WASHER Comment: (GEAR HOUSING) 12-54048
0 ADAPTER KIT, Dial Indicator Comment: (GEAR HOUSING) 91-83155
0 DIAL INDICATOR TOOL Comment: (GEAR HOUSING) 91-58222A1
0 HOLDING TOOL, Dial Indicator Comment: (GEAR HOUSING) 91-89897
0 DRIVER CUP Comment: (GEAR HOUSING) 91-36577T
0 ADAPTOR TOOL, Driveshaft Comment: (GEAR HOUSING) 91-61077T
0 HOLDING TOOL, Driveshaft Comment: (GEAR HOUSING) 91-56775T
0 FOWARD GEAR INSTALLATION TOOL Comment: (GEAR HOUSING) 91-815850
0 INSTALLER TOOL, Needle Bearing - Forward Gear Comment: (GEAR HOUSING) 91-86943T
0 NUT TOOL, Gear Housing Cover Comment: (GEAR HOUSING) 91-61069T
0 GUIDE PLATE Comment: (GEAR HOUSING) 91-816243
0 PULLER JAWS Comment: (GEAR HOUSING) 91-816242
0 NOT SOLD SEPARATE, Leakage Tester Comment: (FT-8950)(GEAR HOUSING) NSS
0 DRIVER Comment: (GEAR HOUSING) 91-33491
0 DRIVER, Oil Seal Comment: (GEAR HOUSING) 91-31108T
0 DRIVER TOOL, Oil Seal Comment: (GEAR HOUSING) 91-817569T 91-817569 (GEAR HOUSING)
0 LOCATION TOOL, Pinion Comment: (GEAR HOUSING) 91-12349A05
0 ADAPTOR TOOL, Pinion Nut Comment: (GEAR HOUSING) 91-61067A04
0 PROPELLER SHAFT Comment: (GEAR HOUSING) 44-93003
0 PULLER TOOL Comment: (GEAR HOUSING) 91-85716
0 PULLER JAW ASSEMBLY Comment: (GEAR HOUSING) 91-46086A1
0 PULLER PLATE Comment: (GEAR HOUSING) 91-37241
0 INSTALLATION TOOL, Bearing Adaptor Comment: (GEAR HOUSING) 91-18605A2
0 PULLER ASSEMBLY, Slide Hammer Comment: (GEAR HOUSING) 91-34569A1
0 TORQUE WRENCH, (0-150 lb-in) Comment: (GEAR HOUSING) 91-66274
0 GUIDE TOOL, Water Pump Alignment Pins Comment: (GEAR HOUSING) 91-821571A1
0 HARNESS ASSEMBLY, Test 84-875233A2

TOP COWL

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Below is the parts list for Mercury 200 (DFI) TOP COWL:

Mercury 200 (DFI) TOP COWL Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (BLACK) 100-881288T1
1 TOP COWL ASSEMBLY Comment: (SILVER) 100-881288T2
2 SCREW, (M6 x 30) 10-82130030
3 SOUND BLANKET KIT 884041A04 884041A 1
4 NOT SOLD SEPARATE, Sound Blanket-Top NSS
5 NOT SOLD SEPARATE, Sound Blanket-Port NSS
6 WASHER, (.250 External Star) 13-93702
7 COVER 826639T
8 HOOK ASSEMBLY, Rear Latch 850682T4
9 NOT SOLD SEPARATE, Pin NSS
10 RING, Retaining 53-8237951
11 ROLLER 8M0207770
12 GROMMET 25-850685T02 850685002, 25-850685 1
13 BRACKET, Front 8M0036792 821249M 2
14 SCREW, (M6 x 20) 10-82130020
15 BUMPER, Latch 815477
16 PIN, Roll 8155381
17 NUT, (M6) Stainless Steel 11-401366
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 RING, Retaining 53-8237951
20 ROLLER 8M0207770
21 WASHER 12-87161
22 NOT SOLD SEPARATE, Decal-Break-In NSS
23 NOT SOLD SEPARATE, Decal-Counter Rotation NSS

Transom Brackets

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Below is the parts list for Mercury 200 (DFI) Transom Brackets:

Mercury 200 (DFI) Transom Brackets Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease (PORT) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Brass/Nickel Plate 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 LEVER ASSEMBLY, Tilt Lock 8M0115104 8M0115103, 99629T 2
14 SPRING, Tension 24-830899
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617

VAPOR SEPARATOR COMPONENTS

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Below is the parts list for Mercury 200 (DFI) VAPOR SEPARATOR COMPONENTS:

Mercury 200 (DFI) VAPOR SEPARATOR COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Vapor Seperator Assembly NSS
1 COVER KIT 889317T1
2 NOT SOLD SEPARATE, Seat NSS
3 PLATE, Baffle 889318001 889318
4 SCREW, (M6 x 16) 10-883223
5 GASKET 27-889319 27-889319001
6 FITTING 22-883556
7 O-RING 25-8M0062785 25-883209
8 FITTING 22-889329
9 PLUG 19-883208 19-881830
10 FILTER, Fuel 35-8M0122423
11 FLOAT KIT 889320A1
12 SHAFT F10064
13 PUMP ASSEMBLY, Fuel - High Pressure 888725T1
14 SLEEVE 8M6000589 23-855428
15 O-RING 25-8893162
16 SEAL 26-889321
17 RETAINER 889328
18 SCREW 1395-9643
19 PUMP, Boost 888733T02 888733T 1
20 GROMMET 25-889322
21 O-RING 25-889316
22 SEAL 26-8M6001413 26-889323
23 BOWL KIT 889324T1
24 WIRE 84-889325A02 84-889325A 1
25 NOT SOLD SEPARATE, Check Valve NSS
26 FITTING 22-8554241
27 VALVE KIT, Inlet 889326A1
28 SCREW, Drian 10-889327A1
29 O-RING 25-8893161
30 SENSOR, Water 8M0214989
31 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
32 O-RING, (.301 x .070) 25-627021
33 INSERT 889430
34 SHRADER VALVE 884820
35 O-RING 25-891778
36 CLIP 54-884819
37 SCREW, (M6 x 12) 10-82130012
38 GROMMET 25-855362001 25-855362
39 SPACER 23-883050
40 SCREW, (M8 x 60) 10-81893460
41 WASHER 12-4002318
42 HOSE 32-8835451
- O-RING KIT, Vapor Seperator 25-889316A1

WATER HOSES

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Below is the parts list for Mercury 200 (DFI) WATER HOSES:

Mercury 200 (DFI) WATER HOSES Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING 22-8M0214961
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, Dump, STARBOARD 32-859090001 32-859090
4 HOSE, Dump, PORT 32-859089001 32-859089
5 TUBING 32-856839
6 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
7 HOSE 32-858807
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 HOSE 32-858865
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 FITTING 22-291112
12 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
- POWERHEAD ASSEMBLY Comment: (200) 854198A07 854198A04, 854198A03 (200)
- POWERHEAD ASSEMBLY Comment: (225) 877869A07 877869A04, 877869A03 (225)

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About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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