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Mercury 200 (DFI) (0T178500 THRU 0T598999) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 200 (DFI) Outboard Motor Parts Diagram & Catalog – Free PDF Download

ACCESSORIES

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Below is the parts list for Mercury 200 (DFI) ACCESSORIES:

Mercury 200 (DFI) ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
0 FLUSH COUPLING 22-852400 56-820386A55
0 DECK FILL KIT, Oil 15969A3
0 DIODE ASSEMBLY Comment: (DUAL ENGINE) 812497A2
0 FLUSHING ATTACHMENT 44357Q2
0 RIGGING HOSE KIT 32-825191A03 32-825191A 4
0 SWITCH/LANYARD KIT 87-19674Q2
0 MERCATHODE KIT 88334A2
0 HOSE EXTENSION KIT 41729A3
0 VISUAL WARNING SYSTEM Comment: (LOW OIL/OVERHEAT) 17334A2
0 SMART SPEED/SMART TACH Comment: (0-80 MPH/0-7000 RPM)(GRAY FACE) 79-859030A2
0 SMART TACH KIT Comment: (0-7000 RPM)(GRAY FACE) 79-859019A1
0 SMART SPEED/SMART TACH Comment: (0-80 MPH/0-7000 RPM)(WHITE FACE) 79-859070A2
0 SMART TACH KIT Comment: (0-7000 RPM)(WHITE FACE) 79-859067A1
0 TANK ASSEMBLY, Remote Oil Comment: (DIGITAL) 1257-8742A21
0 TANK ASSEMBLY, Remote Oil Comment: (NON-DIGITAL) 1257-8742A22
0 HARNESS ASSEMBLY 84-877561A2

AIR COMPRESSOR COMPONENTS

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Below is the parts list for Mercury 200 (DFI) AIR COMPRESSOR COMPONENTS:

Mercury 200 (DFI) AIR COMPRESSOR COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air 8M0063279 828123A23, 828123A14, 828123A 9, 828123T15, 828123T13
2 END CAP ASSEMBLY 1100-8M0050792 1173-828131A12, 1173-828131A09, 1173-828131A 8
3 NOT SOLD SEPARATE, SNAP RING NSS
4 SCREW, (M6 x 20) 10-82130020
5 O-RING 25-89224
6 O-RING, (2.739 x .070) 25-832804
7 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
8 PISTON ASSEMBLY 828222A4
9 RING, Lock 53-8348101
10 REED PLATE ASSEMBLY 835088A10 835088A 4
11 O-RING, (3.489 x .070) 25-67207
12 O-RING, (2.739 x .070) 25-832804
13 SEAL 26-828225
14 HEAD ASSEMBLY, Compressor 835087A3
15 FITTING, Straight 22-8307532
16 SCREW, (M8 x 35) 10-82446035
17 FITTING 22-151331
18 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
19 FITTING, Check Valve 21-428641
20 FITTING 22-856744 22-856744 1
21 FITTING, Straight (.125-27) 22-16604
22 O-RING, (.468 x .078) 25-831985 25-885187
23 SENSOR ASSEMBLY, Temperature Comment: (DESIGN II) 13536A14
24 SENSOR ASSEMBLY, Temperature Comment: (DESIGN I) 13536A12
25 SCREW, (M8 x 12) 10-81893412
26 PLUG, Pipe (.125-27) Brass 22-390721
27 RETAINER 137151
28 PULLEY 8M0175171
29 SCREW, (M8 x 50) 10-81893450
30 SCREW, (M6 x 12) 10-85593912
- O-RING KIT 25-832804A03 25-832804A 1

AIR HANDLER

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Below is the parts list for Mercury 200 (DFI) AIR HANDLER:

Mercury 200 (DFI) AIR HANDLER Diagram
Position No. Part Name OEM Number Supersedes
1 COVER 850296T4
2 GROMMET 25-86361
3 GROMMET, (.88 Inside Diameter) 25-13467
4 GROMMET 25-8M0153609
5 FILTER 35-853333T 35-853333
6 COVER 8544932
7 SCREW, (M5 x 13) 10-40056106
8 AIR HANDLER ASSEMBLY 878112T1
9 DECAL, Caution-Start in Gear 37-881865 37-825064
10 BRACKET KIT 855756A1
11 SCREW, (M6 x 16) 10-1993716
12 PUMP ASSEMBLY 8M0047624 855843 2
13 GROMMET 25-856928
14 ELBOW 22-855802A1
15 CLAMP, (15.7) 54-8M0214911
16 HOSE 32-856825
17 SLEEVE, (27.00 Inches Bulk) 23-85686953
18 FITTING 22-880862A1
19 O-RING, (.530 x .082) 25-805062
20 HOSE 32-856778
21 DECAL, EPA Label Information Comment: (2002)(SEE NOTE 1) 37-804658A02
21 DECAL, EPA Label Information Comment: (2001)(SEE NOTE 1) 37-804658A01
22 SCREW, (M6 x 45) 10-82130045
23 ATTENUATOR ASSEMBLY, Air 854343T7
24 CLIP 54-23567
25 SCREW, (#10-16 x .750) 10-69570
26 CABLE ASSEMBLY 84-88807A27
27 SCREW, (M6 x 8) 10-16955
28 TIE STRAP, (14.00 Inches) 61990

AIR HANDLER COMPONENTS

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Below is the parts list for Mercury 200 (DFI) AIR HANDLER COMPONENTS:

Mercury 200 (DFI) AIR HANDLER COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY 878112T1
1 ADAPTOR PLATE 858541T1
2 GASKET 27-804680
3 REED BLOCK 828623T6
4 SCREW, (M6) 10-8555252
5 BUSHING 23-855364
6 GROMMET 25-855362001 25-855362
7 SCREW, (M8 x 35) 10-81893435
8 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
9 PLENUM KIT, Air 855631A2
10 SCREW, (M6 x 16) 10-1993716
11 GASKET 27-804679004 27-804679 3
12 SENSOR, MAP 854445
13 BRACKET 884522 804873, 841095
14 SENSOR ASSEMBLY, Temperature 8M0214984
15 O-RING, (.301 x .070) 25-627021
16 THROTTLE BODY KIT 855425A1
17 SCREW, (M6 x 40) 10-82130040
18 O-RING 25-855426
19 SCREW, (M8 x 30) 10-81893430
20 PUMP ASSEMBLY, Oil 8M0185614
21 ROLLER 677483
22 LEVER ASSEMBLY, Throttle 8588511
23 SCREW, (M5 x 16) 10-40056107
24 WASHER, (.203 x .406 x .040) 12-89302
25 LOCKWASHER, External 10,13-69432
26 RING, Retaining 53-8237951
27 CAM ASSEMBLY Comment: SN# 0T409000 & Up 858353T5
27 CAM ASSEMBLY Comment: SN# 0T408999 & Below 858353A2
28 BUSHING Comment: SN# 0T409000 & Up 23-8807371
28 BUSHING Comment: SN# 0T408999 & Below 23-856895 23-883392 SN# 0T408999 & Below
29 SCREW, (M8 x 55) Comment: SN# 0T409000 & Up 10-40011155
29 SCREW, (M8 x 40) Comment: SN# 0T408999 & Below 10-81893440
30 BALL, Threaded 8235694
31 BUSHING 23-8M0215006
32 CLAMP 54-804842
33 SCREW, (M6 x 40) 10-82130040
34 FITTING 22-856827
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

AIR HOSES

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Below is the parts list for Mercury 200 (DFI) AIR HOSES:

Mercury 200 (DFI) AIR HOSES Diagram
Position No. Part Name OEM Number Supersedes
1 ELBOW 22-856842
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, Pulse Line 32-8M0064783 32-858800
4 CLAMP, Hose (15.3) 54-8M0214964
5 HOSE ASSEMBLY 32-8567631
6 HOSE 32-804828
7 HOSE ASSEMBLY 32-804829 32-889313
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

BOTTOM COWL

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Below is the parts list for Mercury 200 (DFI) BOTTOM COWL:

Mercury 200 (DFI) BOTTOM COWL Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL, Port 113-850302A1
2 PLUG 854367001 854367
3 BOTTOM COWL, Starboard 113-850301A1
4 SEAL, (44.00 Inches) 8M0109218
5 SCREW, (M6 x 40) 10-82130040
6 SCREW, (M6 x 75) 10-824868
7 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
8 FRONT HANDLE 8M0053903 850684F 1
9 BUSHING 23-335891
10 O-RING, (.614 x .070) 25-48462
11 PAWL 8219423
12 WASHER, (.281 x .734 x .063) 12-69057
13 NUT, (M6) Stainless Steel 11-401366
14 SCREW, (#10-16 x .625) 10-8214281
15 CLIP 54-822873
16 SWITCH, Trim 87-8M0235191
17 RIGGING KIT (UPPER) 8M8027677 54-859359A 2
18 NOT SOLD SEPARATE, CLAMP (LOWER) NSS
19 SCREW, (M6 x 12) 10-82130012
20 NOT SOLD SEPARATE, STRAP NSS
21 FOAM 859343
22 TIE STRAP, (11.750 Inches) 54-850181
23 HANDLE, Cowl 852361T1
24 WAVE WASHER 13-29402

COIL PLATE

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Below is the parts list for Mercury 200 (DFI) COIL PLATE:

Mercury 200 (DFI) COIL PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE 850295T4
2 COIL KIT 339-856991A1
3 SCREW, (M6 x 30) 10-82129130
4 CABLE SET, Hi Tension 84-881908T 84-821945T74, 84-821945T65
5 NOT SOLD SEPARATE, BOOT NSS
6 SPARK PLUG 33-889597Q 33-889597001, 33-855672 1
7 DRIVER, Dual Coil 859595T
8 CABLE ASSEMBLY, Braided 84-858414A1
9 SCREW, (M6 x 10) 10-82129110
10 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
11 GROMMET 25-833155
12 WASHER 12-4002318
13 BUSHING 23-8502341
14 SCREW, (M8 x 35) 10-81893435
15 SENSOR KIT, (0-50 PSI) Comment: SN# 0T409000 & Up 71-8M0157742
16 FITTING Comment: SN# 0T409000 & Up 22-8M0207782
17 CLIP, (.865) Comment: SN# 0T409000 & Up 54-883066
18 TIE STRAP, (8.00 Inches) Comment: SN# 0T409000 & Up 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 SN# 0T409000 & Up
19 TUBING, (44.00 Inches Bulk) (cut to 18 IN.) Comment: SN# 0T409000 & Up 32-85978571
20 SCREW, (M6 x 14) 10-82129114
21 WASHER 12-36001
22 SENSOR, (0-50 PSI) Comment: SN# 0T408999 & Below 71-8M0157742
23 FITTING, Barbed Comment: SN# 0T408999 & Below 22-856594
24 CLIP, (.625) Comment: SN# 0T408999 & Below 54-858954
25 TIE STRAP, (8.00 Inches) Comment: SN# 0T408999 & Below 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 SN# 0T408999 & Below
26 HOSE, (.187) (26.00 Inches Bulk) (Cut to15 IN.) Comment: SN# 0T408999 & Below 32-9912878
27 FITTING Comment: SN# 0T408999 & Below 22-859092 22-62365 1 SN# 0T408999 & Below

CRANKSHAFT, PISTONS - AND CONNECTING RODS

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Below is the parts list for Mercury 200 (DFI) CRANKSHAFT, PISTONS - AND CONNECTING RODS:

Mercury 200 (DFI) CRANKSHAFT, PISTONS - AND CONNECTING RODS Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT Comment: SN# 0T325116 & Below 482-9784A11
1 CRANKSHAFT ASSEMBLY Comment: SN# 0T325117 & Up 482-9784A11
2 NOT SOLD SEPARATE, WEAR SLEEVE NSS
3 BEARING, Ball (LOWER) 30-67923T
4 RING 53-67446
5 RING 39-843198T01 39-843198001, 39-816106
6 KEY, Woodruff 28-91800
7 O-RING, (.859 x .139) 25-35126
8 RACE ASSEMBLY Comment: SN# 0T325117 & Up 31-88270A02
9 NOT SOLD SEPARATE, NEEDLE BEERING Comment: SN# 0T325117 & Up NSS
8 RACE ASSEMBLY, Bearing Comment: SN# 0T325116 & Below 817001A1
9 NOT SOLD SEPARATE, NEEDLE ROLLER Comment: SN# 0T325116 & Below NSS
10 PISTON Comment: (STBD-STANDARD) 2720-859297T2
10 PISTON ASSEMBLY Comment: (STBD - .015 O.S) 2720-859444A2
10 PISTON ASSEMBLY Comment: (STBD - .030 O.S) 2720-859446A2
10 PISTON Comment: (PORT-STANDARD) 2720-859296T2
10 PISTON ASSEMBLY Comment: (PORT - .015 O.S) 2720-859443A2
10 PISTON ASSEMBLY Comment: (PORT - .030 O.S) 2720-859445A2
11 LOCK RING 53-8320811
12 RING SET, Piston Comment: (STANDARD) 39-858772A12
12 RING SET, Piston Comment: (.015 O/S) 39-875252A12 39-856939A12, 39-826293A12 (.015 O/S)
12 RING SET, Piston Comment: (.030 O/S) 39-875257A12 39-826297A12, 39-856940A12 (.030 O/S)
13 NOT SOLD SEPARATE, PISTON RING (LOWER) NSS
14 CONNECTING ROD ASSEMBLY 600-8M0125869
15 SCREW, (.375-24 x 1.250) 10-94320
16 BEARING/CAGE KIT 31-844338A01 31-43012A04
17 NOT SOLD SEPARATE, NEEDLE ROLLER BEARING NSS
18 THRUST WASHER 12-88263
19 NEEDLE, Roller Bearing 29-8M0204715
20 BEARING ASSEMBLY (UPPER) 31-816773A2
21 SEAL 26-859093 26-815449
22 O-RING, (1.989 x .070) 25-823683 25-64067
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

CYLINDER BLOCK AND END CAP

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Below is the parts list for Mercury 200 (DFI) CYLINDER BLOCK AND END CAP:

Mercury 200 (DFI) CYLINDER BLOCK AND END CAP Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK Comment: (225) 885-9811A66
1 CYLINDER BLOCK Comment: (200) 885-9811A65
2 SCREW, (M8 x 40) 10-81893440
3 COVER 8M0111325
4 STUD, (M10 x 1.5 x 64) 16-903509
5 STUD, (M10 x 1.5 x 155) 16-8154431
6 DEFLECTOR, Water 8248577
7 CHECK VALVE 21-8781051
8 PIN 17-8M0036405 17-67296
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 PLUG 19-850309001 19-850309
11 SCREW, (M8 x 35) 10-81893435
12 SCREW, (M10 x 80) 10-82446180
13 BRACKET 8589521
14 CLIP 54-859376
15 PIN, Special 8215832
16 RETAINER 8588641
17 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
18 NUT, (M10) Stainless Steel 11-4013610
19 SENSOR 8M0082988 8M0030022, 828358 2
20 SCREW, (M5 x 16) Stainless Steel 10-40011107
21 END CAP ASSEMBLY 1171-9787A4
22 O-RING, (3.237 x .103) 25-62700
23 SEAL 26-8308981
24 SCREW, (M6 x 20) 10-82130020
25 PLATE ASSEMBLY 857186T02 857186A 1
26 MOUNT 23-855729
27 SCREW, (M10 x 45) 10-82130145
28 SCREW, (M6 x 12) 10-82130012
29 GROMMET 25-19565002
30 WASHER 12-855725
31 CLAMP 54-858424
32 J CLIP 54-858951
33 SCREW, (M6 x 12) 10-82130012
34 SEAL, Cylinder Head 818574
35 SEAL 878453
36 CYLINDER HEAD Comment: (STARBOARD) 900-858485T07 900-858485T 6 (STARBOARD)
36 CYLINDER HEAD Comment: (PORT) 900-858483T07 900-858483T 6 (PORT)
37 SEAL, Thermostat 26-854639001 26-854639
38 No Longer Available, THERMOSTAT Comment: (Refer to Service Bulletin 2002-08) NLA
39 GASKET, Thermostat Cover 27-8503181
40 THERMOSTAT COVER Comment: (PORT) 858856
40 THERMOSTAT COVER Comment: (STARBOARD) 858857
41 SCREW, (M6 x 25) 10-82130025
42 SCREW, (M8 x 50) 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570
43 SENSOR ASSEMBLY, Temperature 8M0214984
44 O-RING, (.301 x .070) 25-627021
45 SCREW, (M6 x 12) 10-82130012
46 CLAMP 8266241
47 LEVER, TPI 8583561
48 SCREW, (M6 x 25) 10-82130025
49 BUSHING 23-856954
50 GROMMET 25-8M0190980
51 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
52 SCREW, (M5 x 45) Stainless Steel 10-40011113
53 INDICATOR, Throttle Position 8M6005165
54 SCREW, (M8 x 20) 10-81893420
55 PLUG, Pipe (.375-18) Brass 22-8M0180565
55 PLUG, Pipe (.125-27) Brass 22-328022
56 LINK 8M0084743
57 CLAMP 54-858902
58 WASHER 12-858950
59 SCREW, (M6 x 16) 10-82130016
60 CLIP 54-858932
61 COVER 8582261
62 BRACKET 8544862
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

DIGITAL ELECTRIC PARTS

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Below is the parts list for Mercury 200 (DFI) DIGITAL ELECTRIC PARTS:

Mercury 200 (DFI) DIGITAL ELECTRIC PARTS Diagram
Position No. Part Name OEM Number Supersedes
1 HARNESS ASSEMBLY, Digital Adaptor 84-859244T1
2 HARNESS ASSEMBLY, Diagnostic Adaptor 84-859316T1
3 SENDER ASSEMBLY, Trim 859187A1

DRIVESHAFT HOUSING & EXHAUST TUBE

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Below is the parts list for Mercury 200 (DFI) DRIVESHAFT HOUSING & EXHAUST TUBE:

Mercury 200 (DFI) DRIVESHAFT HOUSING & EXHAUST TUBE Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (LONG) 3518-832937A06 3518-832937A05, 3518-832937A 3, 3518-832937A 4 (LONG)
1 HOUSING ASSEMBLY, Driveshaft Comment: (X/XX-LONG) 3519-832938A06 3519-832938A 5 (X/XX-LONG)
2 STUD, (M12 x 52) Comment: (LONG/X-LONG) 16-8M0008031 16-856983, 16-822257 (LONG/X-LONG)
3 SCREW, (M12 x 35) Comment: (LONG/X-LONG) 10-857136
4 GROMMET 25-8331231
5 WASHER, (.500 x .810 x .090) Stainless Steel 12-856982
6 NUT, (M12 x 1.75) 11-896895 11-857008
7 PLUG 19-64649
8 SCREW, (M14 x 178) 10-898834 10-815431002, 10-815431
9 CABLE ASSEMBLY, Ground 88238A10
10 WASHER, (.562 x 2.00 x .125) 12-815432
11 WASHER, (1.25 x 2.00 x .19) 12-8154331
12 MOUNT 8137711
13 WASHER 12-825190
14 NUT 11-896602 11-815434, 11-815434002
15 CLAMP 8186442
16 SCREW, (M8 x 35) 10-81893435
17 LOCKWASHER, Internal Tooth 13-72521
18 COVER, Black 8M0001136 818645F 1
19 SCREW, (#10-16 x .440) 10-69079
20 SEAL 8329321
21 TUBE ASSEMBLY, Exhaust 833116A4
22 NOT SOLD SEPARATE, STRAINER NSS
23 SCREW, (M8 x 35) 10-81893435
24 TUBE, Water Comment: (LONG) 32-8M0042785 32-832941 7 (LONG)
24 TUBE, Water Comment: (X-LONG) 32-8M0042786 32-832941 8 (X-LONG)
24 TUBE, Water Comment: (XX-LONG) 32-8M0042787 32-832941 9 (XX-LONG)
25 SEAL 832940001 832940
26 CLAMP 8329391
27 SCREW, (.250-20 x .500) Stainless Steel 10-41508
28 SPACER Comment: (XX-LONG) 8M0105088 8M0071622, 880647T04, 823979T 1, 880647T02, 880647T (XX-LONG)
29 PIN, Dowel - Without Hole (.375 x .625) Comment: (XX-LONG) 17-43044
30 STUD, (M12 x 179) Comment: (XX-LONG) 16-8M0008047 16-857009, 16-824117 (XX-LONG)
31 SCREW, (M12 x 160) Comment: (XX-LONG) 10-857137

Dual Engine Tie Bar Kit

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Below is the parts list for Mercury 200 (DFI) Dual Engine Tie Bar Kit:

Mercury 200 (DFI) Dual Engine Tie Bar Kit Diagram
Position No. Part Name OEM Number Supersedes
- EXTENSION KIT, Dual Engine 92876A9
1 TUBE ASSEMBLY 71565A2
2 O-RING, (.614 x .070) 25-48462
3 MOUNT 41055
4 TAB WASHER 14-42100
5 NUT, (.875-14) 11-8M0041651 11-37984
6 TAB WASHER 88404
7 SCREW, (.250-28 x 1.250) 10-38601
8 BRACKET 17729A1
9 SCREW, (.312-24 x 1.250) 10-62055
10 TAB WASHER 17728
11 SCREW, (.375-24 x 1.38) 10-140001
12 NUT, (.375-24) Stainless Steel 11-8M0204726
13 STEERING EYE 8M0026167 8M0005848, 97933 1
14 SLEEVE, (1.625) 23-23651
15 TUBING, (4.00 Inches) 97931
16 COUPLER, (15.00 Inches) 8M0026098 814951 3
17 NUT, (.562-18) 11-42099
18 COUPLING 22-821169
19 WASHER, (.406 x .734 x .063) Stainless Steel Comment: (.734 Outside Diameter) 12-34931
19 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 Outside Diameter) 12-37828
20 SCREW, (.375-24 x 1.5) 10-94319

EXHAUST PLATE

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Below is the parts list for Mercury 200 (DFI) EXHAUST PLATE:

Mercury 200 (DFI) EXHAUST PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 832935A17 832935A16, 832935A15, 832935A14
2 GASKET 27-8329335
3 GASKET (LOWER) 27-8329344
4 SEAL 8M0043157 823805 1
5 FITTING, Check Valve 22-8320761
6 STRAINER 35-8348084
7 CHECK VALVE ASSEMBLY, Drain 21-817519A1
8 PIN, Dowel - Without Hole (.375 x .625) 17-43044
9 COVER ASSEMBLY 65663A2
10 SCREW, (M8 x 35) 10-81893435
11 CARRIER 814190
12 GROMMET 25-814191
13 POPPET 814189
14 SPRING 24-64878
15 PLATE ASSEMBLY 65664A1
16 GASKET 27-88907003
17 DIAPHRAGM 648771
18 WASHER 12-76451
19 SCREW, (#10-16 x .750) 10-69570
20 SCREW, (M8 x 35) 10-81893435
21 BOOT, Idle Exhaust 850306A04 850306 1
22 CLAMP, (28.6) 54-850896
23 FITTING, Tell-Tale 22-8M0077650 821904
24 PLUG 19-821908
25 WASHER 12-821915
26 FITTING 22-8596001
27 CHECK VALVE 8219631
28 O-RING, (.299 x .103) 25-30641
29 NUT, (M6) Stainless Steel 11-401386
30 SHIFT LINK KIT Comment: (DESIGN II) 883142A03 883142A 2 (DESIGN II)
31 SLIDE Comment: (DESIGN II) 8539683
32 NUT, (M6) Stainless Steel 11-401386
33 BUSHING 23-42994
34 SHIFT SHAFT, Upper Comment: (LONG) 8M0036408 896669001, 824070 1 (LONG)
34 SHIFT SHAFT, Upper Comment: (X-LONG) 8M0187153
34 SHIFT SHAFT, Upper Comment: (XX-LONG) 8240703
35 BUSHING 23-48237
36 COUPLING 43585
37 FLUSH HOSE KIT 32-859626A1
38 GROMMET 25-12602002
39 WASHER 12-35459
40 SHIFT LINK Comment: (DESIGN I) 883142A03 883142A 2 (DESIGN I)
41 SLIDE Comment: (DESIGN I) 8539682
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

FLYWHEEL/ALTERNATOR

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Below is the parts list for Mercury 200 (DFI) FLYWHEEL/ALTERNATOR:

Mercury 200 (DFI) FLYWHEEL/ALTERNATOR Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR 8M6013461
2 SPRING 24-8523742
3 BUSHING 23-42139
4 BELT TENSIONER 850291T3
5 BUSHING 23-8525622
6 SCREW, (M10 x 45) 10-4007180
7 PULLEY ASSEMBLY 8M6005030
8 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
9 BELT 57-828507Q5
10 FLYWHEEL 283-859619T1
11 NUT, (M16) 11-42979
12 WASHER, (.641 x 1.250 x .190) 12-33001
13 PLUG, Yellow 19-45907
14 NUT, (M6) Stainless Steel 11-401386
15 CABLE ASSEMBLY 84-856583A4
16 WASHER 12-4002319
17 SCREW, (M10 x 50) 10-82130150
18 SCREW, (M6 x 12) 10-82130012

FUEL PUMP

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Below is the parts list for Mercury 200 (DFI) FUEL PUMP:

Mercury 200 (DFI) FUEL PUMP Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, FUEL PUMP NSS
- DIAPHRAGM KIT 21-857005A1
2 NOT SOLD SEPARATE, DISC CHECK VALVE NSS
3 NOT SOLD SEPARATE, DIAPHRAGM NSS
4 NOT SOLD SEPARATE, RETAINER NSS
5 NOT SOLD SEPARATE, SPRING NSS
6 NOT SOLD SEPARATE, CAP NSS
7 NOT SOLD SEPARATE, SPRING NSS
8 NOT SOLD SEPARATE, CAP NSS
9 NOT SOLD SEPARATE, DIAPHRAGM NSS
10 NOT SOLD SEPARATE, GASKET, Boost NSS
11 NOT SOLD SEPARATE, GASKET, Pulse NSS
12 GASKET 27-8M0204705
13 PLATE 987752
14 FITTING, Straight (.125-27) 22-16604
15 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 BASE 144303
18 CLIP, Fuel Hose 54-8589781
19 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
- GASKET SET, Powerhead 27-832934A00
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

FUEL RAILS

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Below is the parts list for Mercury 200 (DFI) FUEL RAILS:

Mercury 200 (DFI) FUEL RAILS Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, FUEL RAIL ASSEMBLY NSS
1 INJECTOR 8M6001743 8M0065916, 883078A05, 883078A 4
1 INJECTOR, Air Comment: (SALTWATER) 8M6001743 8M0065916, 883078A05, 883078A 4 (SALTWATER)
2 WASHER ASSEMBLY, Cupped 12-828694A1
3 FUEL RAIL ASSEMBLY (PORT) Comment: (REFERENCE SERVICE BULLETIN 2001-14) 884429T16 884429A 8 (REFERENCE SERVICE BULLETIN 2001-14)
4 FUEL RAIL ASSEMBLY (STARBOARD) Comment: (W/O FUEL INJECTORS) 884430T06 858259A 1 (W/O FUEL INJECTORS)
5 CLAMP 54-804830
6 CLAMP 54-8048311
7 CLAMP 54-804832
8 CLAMP 8M0041097
9 O-RING KIT 25-804529
10 PLUG 19-804835
11 FITTING 22-804836
12 VALVE ASSEMBLY, (.5 Inch Diameter) 804837
13 VALVE KIT, Fuel 8M0047053 883542, 804838A 1
14 CAP 22-805515 19-804839001, 19-804839
15 O-RING KIT 25-804840
16 O-RING KIT 25-804530
17 DIAPHRAGM ASSEMBLY 804533
18 SPRING 24-804534
19 O-RING 25-804536
20 COVER 804535001 804535
21 SCREW PACKAGE, (M5 x 16) (2 Per) 804526
22 O-RING KIT Comment: (16 PER KIT) 804532 25-803987 (16 PER KIT)
23 SCREW PACKAGE, (M5 x 8) (2 Per) 10-804525001 804525
24 REGULATOR, Air 8M0222160
25 CLAMP 54-880808
26 O-RING KIT 25-880809
27 INJECTOR 8M0222157
28 STUD, (M10 x 91) 16-8M0063255
29 NUT, (M10) Brass/Nickel Plated 11-826292
30 CLIP 54-859376
31 SEAL KIT 26-804875 26-835083
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

FUEL SYSTEM

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Below is the parts list for Mercury 200 (DFI) FUEL SYSTEM:

Mercury 200 (DFI) FUEL SYSTEM Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP, Hose (15.3) 54-8M0214964
2 CHECK VALVE 21-8557611
3 CLAMP 54-8583253
4 SCREW, (M5 x 35) 10-858939
5 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
6 CONNECTOR 22-822769
7 HOSE/SLEEVE 32-8M0064780 32-856818A 1
8 HOSE 32-8M0064778 32-856817 2
9 HOSE, Fuel Supply 32-804825
10 HOSE, Fuel Bypass 32-804826
11 HOSE 32-804827 32-889312
12 HOSE, (57.00 Inches Bulk) (Cut to 18 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
13 ELBOW 22-8589052
14 HOSE 32-856825
15 HOSE 32-856778
16 TUBING, (17.00 Inches Bulk) 32-85682239
17 SLEEVE, (27.00 Inches Bulk) (Cut to 14 IN.) 23-85686953
18 SLEEVE, (27.00 Inches Bulk) (Cut to 8 IN.) 23-85686953
19 NOT SOLD SEPARATE, CAP NSS

GEAR HOUSING CHART

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Below is the parts list for Mercury 200 (DFI) GEAR HOUSING CHART:

Mercury 200 (DFI) GEAR HOUSING CHART Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (STANDARD)(LONG) 1623-859399T13 1623-859399R13 (STANDARD)(LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (STANDAR)(X-LONG) 1623-859399T14 1623-859399R14 (STANDAR)(X-LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (STANDARD)(XX-LONG) 1623-859399T15 1623-859399R15 (STANDARD)(XX-LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (COUNTER ROTATION)(X-LONG) 1623-859399T16 1623-859399R16 (COUNTER ROTATION)(X-LONG)
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (COUNTER ROTATION)(XX-LONG) 1623-859399T17 1623-859399R17 (COUNTER ROTATION)(XX-LONG)

GEAR HOUSING(DRIVESHAFT)(COUNTER ROTATION)

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Below is the parts list for Mercury 200 (DFI) GEAR HOUSING(DRIVESHAFT)(COUNTER ROTATION):

Mercury 200 (DFI) GEAR HOUSING(DRIVESHAFT)(COUNTER ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 PITOT TUBE 859402
5 ANODE 97-826134Q 826134, 826134A 1
6 SCREW, (M6 x 40) 10-4000333
7 NUT, (M6) 11-401386
8 BEARING ASSEMBLY, Roller 31-42647A1
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
11 WASHER 12-191833
12 TUBING, (72.00 Inches Bulk) Comment: (X-LONG - Cut to 12 inces) 32-85944975
12 TUBING, (72.00 Inches Bulk) Comment: (XX-LONG - Cut to 17 inches) 32-85944975
13 FITTING 22-881866 22-859432
14 COVER 858934
15 GASKET 27-858935
16 NOT SOLD SEPARATE, PINION GEAR Comment: (1.75:1 - 12/21)(PART OF 43-828695A1) NSS
17 WASHER 12-92721
18 NUT, (.625-18) 11-35921
19 SEAL, Oil 26-8M0204708
20 O-RING, (.799) 25-8M0214927
21 SCREW, (M6 x 16) 10-1993716
22 WASHER 12-77674
23 SHIFT SHAFT (LOWER) 824145
24 DRIVESHAFT Comment: (X-LONG) 45-881942 45-858712 (X-LONG)
24 DRIVESHAFT Comment: (XX-LONG) 45-881943 45-858713 (XX-LONG)
25 SHIM ASSEMBLY 15-8M0063268
26 BEARING, Tapered Roller 31-8M0146553
27 NOT SOLD SEPARATE, CUP NSS
28 KEY 28-8M0204723
29 SHIM SET (006 THRU 048) 15-42637A1
30 BEARING, Roller 31-8M0146566
31 NOT SOLD SEPARATE, CUP NSS
32 RETAINER 8245191
33 CARRIER ASSEMBLY 8M0214948
34 O-RING, (2.175 x .175) 25-8M0142854
35 SEAL, Oil 26-8M0214939
36 SEAL, Oil 26-8M0214939
37 PUMP ASSEMBLY, Water 817275A1
38 SEAL KIT 26-816575A2
39 GASKET 27-430331
40 GASKET 27-8172771
41 FACEPLATE 8M0204709
42 IMPELLER 47-43026T2
43 SCREW, (M6 x 16) 10-1993716
44 COUPLING ASSEMBLY 832942A1
45 O-RING, (.796 x .139) 25-8M0204645
46 O-RING, (1.046) 25-8M0204654
47 NOT SOLD SEPARATE, DECAL, Counter Rotation NSS
- REBUILD KIT, Water Pump 817275A5
- SEAL KIT, Gear Housing 26-816575A4
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

GEAR HOUSING(DRIVESHAFT)(STANDARD ROTATION)

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Below is the parts list for Mercury 200 (DFI) GEAR HOUSING(DRIVESHAFT)(STANDARD ROTATION):

Mercury 200 (DFI) GEAR HOUSING(DRIVESHAFT)(STANDARD ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 PITOT TUBE 859402
5 ANODE 97-826134Q 826134, 826134A 1
6 SCREW, (M6 x 40) 10-4000333
7 NUT, (M6) 11-401386
8 BEARING ASSEMBLY, Roller 31-42647A1
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
11 WASHER 12-191833
12 TUBING, (72.00 Inches Bulk) Comment: (LONG - Cut to 7 inches) 32-85944975
12 TUBING, (72.00 Inches Bulk) Comment: (X-LONG - Cut to 12 inches) 32-85944975
12 TUBING, (72.00 Inches Bulk) Comment: (XX-LONG - Cut to 17 inches) 32-85944975
13 FITTING 22-881866 22-859432
14 COVER 858934
15 GASKET 27-858935
16 NOT SOLD SEPARATE, PINION GEAR Comment: (1.75:1 - 12/21)(PART OF 43-859321A3) NSS
17 WASHER 12-92721
18 NUT, (.625-18) 11-35921
19 SEAL, Oil 26-8M0204708
20 O-RING, (.799) 25-8M0214927
21 SCREW, (M6 x 16) 10-1993716
22 WASHER 12-77674
23 SHIFT SHAFT (LOWER) 824145
24 DRIVESHAFT Comment: (LONG) 45-881938 45-858711 (LONG)
24 DRIVESHAFT Comment: (X-LONG) 45-881942 45-858712 (X-LONG)
24 DRIVESHAFT Comment: (XX-LONG) 45-881943 45-858713 (XX-LONG)
25 SHIM ASSEMBLY 15-8M0063268
26 BEARING, Tapered Roller 31-8M0146553
27 NOT SOLD SEPARATE, CUP NSS
28 KEY 28-8M0204723
29 SHIM SET 15-42637A1
30 BEARING, Roller 31-8M0146566
31 NOT SOLD SEPARATE, CUP NSS
32 RETAINER 8245191
33 CARRIER ASSEMBLY 8M0214948
34 O-RING, (2.175 x .175) 25-8M0142854
35 SEAL, Oil 26-8M0214939
36 SEAL, Oil 26-8M0214939
37 PUMP ASSEMBLY, Water 817275A1
38 SEAL KIT 26-816575A2
39 GASKET 27-430331
40 GASKET 27-8172771
41 FACEPLATE 8M0204709
42 IMPELLER 47-43026T2
43 SCREW, (M6 x 16) 10-1993716
44 COUPLING ASSEMBLY 832942A1
45 O-RING, (.796 x .139) 25-8M0204645
46 O-RING, (1.046) 25-8M0204654
- REBUILD KIT, Water Pump 817275A5
- SEAL KIT, Gear Housing 26-816575A4
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION)

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Below is the parts list for Mercury 200 (DFI) GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION):

Mercury 200 (DFI) GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
48 PLUG 22-859403
49 SHIFT CRANK 8M0226861
50 SPOOL ASSEMBLY 8M0235940
51 NOT SOLD SEPARATE, SPOOL NSS
52 NOT SOLD SEPARATE, SLEEVE NSS
53 COTTER PIN 18-469501
54 SHIM SET 15-44491A1
55 ADAPTOR ASSEMBLY, Bearing 828830A2
56 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
57 THRUST WASHER 12-815481
58 BEARING, Thrust 31-815480
59 GEAR, Reverse (12/21) Comment: (1.75:1 - 12/21) 43-828696T2
60 BEARING ASSEMBLY, Roller 31-15844
61 SPRING 24-30893
62 CLUTCH 52-859340T 52-854735T, 52-828288
63 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
64 PIN, Detent 17-828356
65 PROPELLER SHAFT 44-8M0140448
66 GEAR SET, Forward/Pinion (12/21) Comment: (1.75:1 - 12/21) 43-828695A1
67 SPACER SHIM , (.206) 23-1761514
67 SPACER SHIM , (.208) 23-1761515
67 SPACER SHIM, (.210) 23-1761516
67 SPACER SHIM, (.212) 23-1761517
67 SPACER SHIM, (.214) 23-1761518
67 SPACER SHIM, (.216) 23-1761519
67 SPACER SHIM, (.218) 23-1761520
67 SPACER SHIM, (.220) 23-1761521
67 SPACER SHIM, (.222) 23-1761522
67 SPACER SHIM, (.224) 23-1761523
67 SPACER SHIM, (.226) 23-1761524
67 SPACER SHIM, (.228) 23-1761525
67 SPACER SHIM, (.230) 23-1761526
68 BEARING, Thrust 31-815480
69 THRUST WASHER 12-815481
70 ADAPTOR ASSEMBLY, Bearing 828831A3
71 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
72 THRUST WASHER 12-18448
73 BEARING, Thrust 31-15842
74 RACE, Thrust 8182911
75 KEEPER 814605
76 O-RING 25-8M0214920
77 CARRIER ASSEMBLY, Bearing 818290T8
78 BEARING, Needle 31-30956T
79 SEAL, Oil (INSIDE) 26-14077
80 SEAL (OUTSIDE) 26-8M0204670
81 TAB WASHER 14-18323
82 RETAINER 8M2011027 79448
83 ANODE KIT 97-76214Q5
84 SCREW, (.437-14 x 1.750) 10-8M0204686
- SEAL KIT, Gear Housing 26-816575A4

GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION)

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Below is the parts list for Mercury 200 (DFI) GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION):

Mercury 200 (DFI) GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
47 PLUG 22-859403
48 SHIFT CRANK 8M0226861
49 SPOOL ASSEMBLY 8M0235940
50 NOT SOLD SEPARATE, SHIFT POOL NSS
51 COTTER PIN 18-469501
52 NOT SOLD SEPARATE, SLEEVE NSS
53 GEAR SET, Forward/Pinion (12/21) Comment: (1.75:1 - 12/21) 43-859321A3
54 SHIM SET 15-44491A1
55 BEARING SET, Cup And Cone 31-30894A1
56 NOT SOLD SEPARATE, CUP NSS
57 RING, Retaining 53-856823
58 BEARING, Needle 31-30895T
59 SPRING 24-30893
60 CLUTCH 52-859340T 52-854735T, 52-828288
61 PIN, Detent 17-828356
62 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
63 PROPELLER SHAFT 44-8M0140440
64 GEAR, Reverse (12/21) Comment: (1.75:1 - 12/21) 43-859322A1
65 SPACER 23-824108
66 RING, Thrust 681001
67 BEARING, Ball 30-88957T
68 O-RING 25-8M0214920
69 CARRIER ASSEMBLY, Bearing 818763T11 818763A11
70 BEARING, Needle 31-30956T
71 SEAL, Oil (INSIDE) 26-14077
72 SEAL (OUTSIDE) 26-8M0204670
73 TAB WASHER 14-18323
74 RETAINER 8M2011027 79448
75 ANODE KIT 97-76214Q5
76 SCREW, (.437-14 x 1.750) 10-8M0204686
- SEAL KIT, Gear Housing 26-816575A4

OIL INJECTION COMPONENTS

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Below is the parts list for Mercury 200 (DFI) OIL INJECTION COMPONENTS:

Mercury 200 (DFI) OIL INJECTION COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY 1200-8M0119508 1200-8M0064073, 1270-830889A10, 1270-830889A 4
2 NOT SOLD SEPARATE, DECAL, Reservoir NSS
3 SCREW, (.164-18 x .375) 10-58376
4 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
5 CAP ASSEMBLY 36-814449A3
6 GASKET 27-42999T
7 SWITCH ASSEMBLY 87-856156T02 87-856156A 2
8 SCREW, (M8 x 35) 10-81893435
9 WASHER 12-4002318
10 GROMMET 25-855362001 25-855362
11 BUSHING 23-855364

OILING SYSTEM

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Below is the parts list for Mercury 200 (DFI) OILING SYSTEM:

Mercury 200 (DFI) OILING SYSTEM Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (36.00 Inches Bulk), Cut to 11-1/2 IN. 32-8M0054152 32-856060 65
2 TUBING, (36.00 Inches Bulk), Cut to 5 IN. 32-8M0054152 32-856060 65
3 FILTER 35-8M0207786
4 TUBING, (36.00 Inches Bulk), Cut to 9 IN. 32-8M0054152 32-856060 65
5 CONNECTOR 22-8245021
6 HOSE, (57.00 Inches Bulk), Cut to 7 IN. 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
7 FITTING 22-8M0207780
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 HOSE 32-875289
10 CONNECTOR 22-858955
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 HOSE, (2.00 Inches) 32-875283
13 FILTER, In Line 35-875284T01 35-875284001, 35-875284
14 CHECK VALVE 21-858870
15 RETAINER 859230T 859230
16 TUBING, (25.00 Inches Bulk), Cut to 22 IN. 32-82381455
17 TUBING, (33.00 Inches Bulk), Cut to 33 Inches 32-85583464
18 TUBING, (36.00 Inches Bulk), Cut to 19-1/2 IN. 32-8M0054152 32-856060 65
19 TIE STRAP, (4.00 Inches) 56762
20 TUBING, (36.00 Inches Bulk), Cut to 11-1/2 IN. 32-8M0054152 32-856060 65
21 TUBING, (36.00 Inches Bulk), Cut to 6 IN. 32-8M0054152 32-856060 65
22 TUBING, (36.00 Inches Bulk), Cut to 4 IN. 32-8M0054152 32-856060 65
23 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 TIE STRAP, (4.00 Inches) 56762
25 TUBING, (36.00 Inches Bulk), Cut to 20-1/2 IN. 32-8M0054152 32-856060 65
26 TUBING, (36.00 Inches Bulk), Cut to 15-1/2 IN. 32-8M0054152 32-856060 65
27 NOT SOLD SEPARATE, PLUG NSS
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

PORT CENTER MAIN OILING SYSTEM

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Below is the parts list for Mercury 200 (DFI) PORT CENTER MAIN OILING SYSTEM:

Mercury 200 (DFI) PORT CENTER MAIN OILING SYSTEM Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Elbow 90 Degree (.0625-27) Comment: SN# 0T409000 & Up 22-887801
2 FITTING, Elbow 90 Degree (.0625-27) 22-887801
3 TUBING, (36.00 Inches Bulk), Cut to 20-1/2 IN. 32-8M0054152 32-856060 65
4 TUBING, (36.00 Inches Bulk), Cut to 5 IN. 32-8M0054152 32-856060 65
5 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
6 TUBING, (36.00 Inches Bulk), Cut to 13 IN. 32-8M0054152 32-856060 65
7 CHECK VALVE 21-8282182
8 CHECK VALVE 21-8582362
9 CLIP 54-23567
10 SCREW, (#10-16 x .500) 10-48408
11 TUBING, (36.00 Inches Bulk), Cut to 4-3/4 IN. 32-8M0054152 32-856060 65
12 TUBING, (36.00 Inches Bulk), Cut to 11 IN. 32-8M0054152 32-856060 65
13 TUBING, (36.00 Inches Bulk), Cut to 9 IN. 32-8M0054152 32-856060 65
14 FITTING Comment: SN# 0T408999 & Below 22-151333
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

POWER TRIM COMPONENTS(CAST PUMP HOUSING)

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Below is the parts list for Mercury 200 (DFI) POWER TRIM COMPONENTS(CAST PUMP HOUSING):

Mercury 200 (DFI) POWER TRIM COMPONENTS(CAST PUMP HOUSING) Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM, Complete 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 TRIM MOTOR 878265A4
2 NOT SOLD SEPARATE, ARMATURE NSS
3 NOT SOLD SEPARATE, END FRAME NSS
4 SCREW, (M6 x 30) 10-82494830
5 LOCKWASHER, (M6) 13-400256
6 COUPLING 8782451
7 PO CHECK KIT 878410A1
8 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
9 SHAFT KIT Comment: (Incls. Ref. #26) 8M0142997
10 PIN 17-878267 17-44431
11 TILT CYLINDER ASSEMBLY 878235A03 878235A02, 878235A 1
12 GUIDE KIT Comment: (Incls. Ref. #26) 878239A02 878239A 1 (Incls. Ref. #26)
13 O-RING KIT Comment: (Incls. Ref. #26) 8M0142999
14 SHOCK ROD KIT Comment: (Incls. Ref. #26) 8M0168219
15 PISTON ASSEMBLY, Memory 8M0143000
16 REPAIR KIT, Check Valve Comment: (Incls. Ref. #26) 878406A02 878406A 1 (Incls. Ref. #26)
17 PISTON ASSEMBLY 878414T01 878414A 1
18 PISTON ASSEMBLY 878413A1
19 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
20 RESERVOIR KIT 878264A1
21 PLUG ASSEMBLY 19-811613
22 SCREW, (M6 x 14) 10-4000327
23 WASHER 12-4002315
24 PUMP KIT 892251A01 878411A 1
25 REPAIR KIT, Power Trim 878408A1
26 PIN, Trilobe 17-821539 17-13794, 17-19603
27 SCREW, (M10 x 30) 10-858771
28 WASHER 12-4002319
29 ANODE KIT 97-818298Q1
30 SCREW, (M6 x 25) 10-8M0204707
31 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
32 SHAFT 99625002
33 C WASHER 8M0084613 69205
34 CLAMP 54-26550
35 SCREW, (#10-16 x .600) 10-878609 10-812832 1
36 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) 32-828547353
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

POWER TRIM COMPONENTS(REMOVABLE PUMP HOUSING)

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Below is the parts list for Mercury 200 (DFI) POWER TRIM COMPONENTS(REMOVABLE PUMP HOUSING):

Mercury 200 (DFI) POWER TRIM COMPONENTS(REMOVABLE PUMP HOUSING) Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM ASSEMBLY, Complete 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 MANIFOLD ASSEMBLY 811604F 811604T
2 PLUG, Pipe (.0625-27) 22-878089
3 CYLINDER ASSEMBLY, Tilt 880952A03 880952A02, 880952A 1
4 ROD, Trim Piston 823553T 823553, 811609
5 GUIDE KIT 878239A02 878239A 1
6 REPAIR KIT 811607A1
7 CHECK VALVE KIT 811610A1
8 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
9 PISTON ASSEMBLY Comment: (PORT) 878413A1
9 PISTON ASSEMBLY Comment: (STBD.) 878414T01 878414A 1 (STBD.)
10 TRIM FILTER ASSEMBLY 35-12184A1
11 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
12 E RING 53-815949001 53-812844, 53-835104
13 O-RING KIT 811612A3
14 PUMP 811617T1
15 PLUG ASSEMBLY 19-811613
16 SCREW, (M6 x 14) 10-4000327
17 WASHER 12-4002315
18 COVER 811611
19 DRIVE JOINT 828710
20 TRIM MOTOR Comment: (BREAKDOWN ON POWER TRIM MOTOR) 878265A4
21 SCREW (LONG) 10-881768A1
21 SCREW (SHORT) 10-811616
22 SHAFT ASSEMBLY 8M0142997
23 PLUG, Pipe (.0625-27) 22-878089
24 PIN, Groove 17-878267 17-44431
25 PIN, Trilobe 17-821539 17-13794, 17-19603
26 SHAFT 99625002
27 ANODE KIT 97-818298Q1
28 SCREW, (M6 x 25) 10-8M0204707
29 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
30 SCREW, (M10 x 30) 10-4000377
31 WASHER 12-4002319
32 CLAMP 54-26550
33 SCREW, (#10-16 x .600) 10-878609 10-812832 1
34 C WASHER 8M0084613 69205
35 DECAL, Caution-Power Trim 37-435301
36 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) 32-828547353
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

POWER TRIM MOTOR(REMOVABLE PUMP HOUSING)

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Below is the parts list for Mercury 200 (DFI) POWER TRIM MOTOR(REMOVABLE PUMP HOUSING):

Mercury 200 (DFI) POWER TRIM MOTOR(REMOVABLE PUMP HOUSING) Diagram
Position No. Part Name OEM Number Supersedes
- TRIM MOTOR 878265A4
1 BRUSH AND SEAL KIT 828714A1
2 ARMATURE KIT 828713T1
3 END FRAME (COMPLETE) 828715A1

SERVICE/SUPPORT MATERIAL

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Below is the parts list for Mercury 200 (DFI) SERVICE/SUPPORT MATERIAL:

Mercury 200 (DFI) SERVICE/SUPPORT MATERIAL Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL, 200/225 (3.0L DFI) 90-80348501
0 OWNERS MANUAL 90-10201023
0 SERVICE MANUAL 90-859769R03 90-859769R 2
0 DECAL SET Comment: (225 BLACK) (RED)(2001 AND ABOVE) 37-855405A00 37-855405A98, 37-855408A99, 37-855408A98 (225 BLACK) (RED)(2001 AND ABOVE)
0 DECAL SET Comment: (225 BLACK) (BLUE)(2001 AND ABOVE) 37-855408A00
0 DECAL SET Comment: (225 GRAY) 37-855409A03 37-855409A01, 37-855409A98, 37-855411A00, 37-855411A99, 37-855411A98 (225 GRAY)
0 DECAL SET Comment: (200 BLACK) (RED)(2001 AND ABOVE) 37-855410A00 37-855410A98 (200 BLACK) (RED)(2001 AND ABOVE)
0 DECAL SET Comment: (200 BLACK) (BLUE)(2001 AND ABOVE) 37-855412A00 37-855412A99, 37-855412A98 (200 BLACK) (BLUE)(2001 AND ABOVE)
0 DECAL SET Comment: (200 GRAY) 37-855413A03 37-855413A01, 37-855413A98, 37-855414A00, 37-855414A99, 37-855414A98 (200 GRAY)
0 DECAL SET Comment: (225 TRACKER)(2001) 37-802641A98
0 DECAL SET Comment: (225 TRACKER)(2002) 37-855405A00 37-855405A98, 37-855408A99, 37-855408A98 (225 TRACKER)(2002)
0 DECAL SET Comment: (200 TRACKER)(2001) 37-802642A98
0 DECAL SET Comment: (200 TRACKER)(2002) 37-855410A00 37-855410A98 (200 TRACKER)(2002)
0 DECAL, EPA Label Information Comment: (2001)(SEE NOTE) 37-804658A01
0 DECAL, EPA Label Information Comment: (2002)(SEE NOTE 1) 37-804658A02

SOLENOID PLATE

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Below is the parts list for Mercury 200 (DFI) SOLENOID PLATE:

Mercury 200 (DFI) SOLENOID PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE 858366T2
2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
3 GROMMET 25-822179
4 SCREW, (M6 x 25) 10-82129125
5 BUSHING 23-8M0214955
6 RELAY ASSEMBLY 8M0207773
7 NOT SOLD SEPARATE, DECAL NSS
8 BRACKET 828102
9 BUSHING 23-8M0214955
10 GROMMET 25-818967
11 HARNESS ASSEMBLY, Engine Wiring 84-878082T4
12 FUSE, Mini - Yellow - 20 Ampere 88-832969T20 88-832969 20
12 FUSE, Mini - Blue - 15 Ampere 88-832969T15 88-832969 15
13 COVER, Fuse 858754
14 HARNESS ASSEMBLY (DIRECT INJECTOR) 879346A49 84-858781A 2
15 HARNESS ASSEMBLY (FUEL INJECTOR) 879346A50 84-858780A 2
16 HARNESS ASSEMBLY (TPS) 879346A50 84-858780A 2
- HARNESS ASSEMBLY, Encoder, Crank Position Sensor 84-879964A2
- HARNESS ASSEMBLY, Alternator, Alternator 84-881262A2
17 SCREW, (M6 x 12) 10-82130012
18 HARNESS ASSEMBLY, Trim 84-819514T16
19 BOOT, Insulator - Red 85-8500671
20 CABLE ASSEMBLY, Starter Comment: SN# 0T409000 & Up 84-882829A1
21 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
22 CAP NUT, 10-32,11-813938
23 NUT, (.312-18) 11-8M0204668
24 NUT, Brass 10-32,11-45076
25 LOCKWASHER, (.312) 13-53166
26 CLIP, (1.00) 54-858755
27 CLIP 54-828991T 54-828991
28 ECM, Engine Control Module Comment: (200 FRESHWATER) 8M0086582 859610R93, 859610A70, 859610 60, 859610A93, 859610A80, 859610A72, 859610 62, 859610T70, 859610T80, 859610T72 (200 FRESHWATER)
28 ECM, Engine Control Module Comment: (225 FRESHWATER) 8M0086583 859610R94, 859610A94, 859610A71, 859610 61, 859610A81, 859610A73, 859610 63, 859610T71, 859610T81, 859610T73, 859610R81, 859610R73 (225 FRESHWATER)
28 ECM, Engine Control Module Comment: (200 SALTWATER) 8M0086582 859610R93, 859610A70, 859610 60, 859610A93, 859610A80, 859610A72, 859610 62, 859610T70, 859610T80, 859610T72 (200 SALTWATER)
28 ECM, Engine Control Module Comment: (225 SALTWATER) 8M0086583 859610R94, 859610A94, 859610A71, 859610 61, 859610A81, 859610A73, 859610 63, 859610T71, 859610T81, 859610T73, 859610R81, 859610R73 (225 SALTWATER)
29 SCREW, (M6 x 25) 10-82130025
30 BUSHING 23-856954
31 GROMMET 25-8M0190980
32 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
33 CLIP 8590881
34 SCREW, (M6 x 14) 10-82129114
35 SENSOR, (0 - 100 PSI) 881879T11 881879011, 881879A 6
36 FITTING 22-8M0207782
37 CLIP, (.865) Comment: (USE W/ SENSOR STAMPED 881879-6) 54-883066
37 CLIP, (.625) Comment: (USE W/ SENSOR STAMPED 859210) 54-858954
38 BRACKET 859313
39 GROMMET 25-818967
40 BUSHING 23-8M0214955
41 SCREW, (M6 x 25) 10-82130025
42 CLIP 54-859376
43 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
44 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
45 SCREW, (M8 x 20) 10-81893420
46 CABLE ASSEMBLY, Battery - Negative 84-88439A26
47 BRACKET 858953
48 CONNECTOR, 6 Pin Plug Comment: (TRACKER) 881065A1
49 PLUG, Male 13541
50 CONNECTOR ASSEMBLY Comment: (TRACKER) 832948A1
51 CABLE ASSEMBLY, (24.00 Inches) Red Comment: (Use where Applicable) 84-880771T1
52 BOOT, Insulator - Yellow Comment: (Use where Applicable) 85-8500673
- CAP, Female Comment: (TRACKER) 13540

SPEEDO/BLOCK PRESSURE SYSTEM(S/N-0T408999 & BELOW)

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Below is the parts list for Mercury 200 (DFI) SPEEDO/BLOCK PRESSURE SYSTEM(S/N-0T408999 & BELOW):

Mercury 200 (DFI) SPEEDO/BLOCK PRESSURE SYSTEM(S/N-0T408999 & BELOW) Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING 22-881866 22-859432
2 TUBING, (44.00 Inches Bulk) (GRAY) 32-85978571
3 COUPLER 22-8M0214971
4 PLUG 22-859732
5 FITTING, Adapter 22-8M0214970
6 TUBING, (72.00 Inches Bulk) (BLACK) Comment: Cut to 52 IN. 32-85944975
7 FITTING 22-859448T 22-859448
8 GROMMET 25-8M0153609
9 TIE STRAP, (11.750 Inches) 54-850181
10 TUBING, (72.00 Inches Bulk) (BLACK) Comment: Cut to 34 IN. 32-85944975

SPEEDO/BLOCK PRESSURE SYSTEM(S/N-0T409000 & UP)

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Below is the parts list for Mercury 200 (DFI) SPEEDO/BLOCK PRESSURE SYSTEM(S/N-0T409000 & UP):

Mercury 200 (DFI) SPEEDO/BLOCK PRESSURE SYSTEM(S/N-0T409000 & UP) Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING 22-881866 22-859432
2 TUBING, (44.00 Inches Bulk), Cut to 44 IN. 32-85978571
3 COUPLER 22-8M0214971
4 PLUG 22-859732
5 FITTING, Adapter 22-8M0214970
6 TUBING, (44.00 Inches Bulk), Cut to 5 IN. 32-85978571
7 TEE, Fitting 22-875207
8 FITTING 22-859448T 22-859448
9 GROMMET 25-8M0153609
10 TIE STRAP, (11.750 Inches), Cut to 11-1/2 IN. 54-850181
11 TUBING, (72.00 Inches Bulk), Cut to 46 IN. 32-85944975

STARBOARD CENTER MAIN OILING SYSTEM

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Below is the parts list for Mercury 200 (DFI) STARBOARD CENTER MAIN OILING SYSTEM:

Mercury 200 (DFI) STARBOARD CENTER MAIN OILING SYSTEM Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (36.00 Inches Bulk), Cut to 15-1/2 IN. 32-8M0054152 32-856060 65
2 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
3 TUBING, (36.00 Inches Bulk), Cut to 16-1/2 IN. 32-8M0054152 32-856060 65
4 TUBING, (36.00 Inches Bulk), Cut to 15 IN. 32-8M0054152 32-856060 65
5 CLIP 54-23567
6 SCREW, (#10-16 x .500) 10-48408
7 FITTING, Elbow 90 Degree (.0625-27) Comment: SN# 0T409000 & Up 22-887801
8 FITTING Comment: SN# 0T408999 & Below 22-151333
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

STARTER MOTOR

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Below is the parts list for Mercury 200 (DFI) STARTER MOTOR:

Mercury 200 (DFI) STARTER MOTOR Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-892339T01 50-892339T, 50-853329T
2 THRU BOLT 10-803005
3 GEAR KIT 43-880805A1
4 SOLENOID KIT 809463A1
5 CABLE ASSEMBLY, Battery - Positive 84-88439A25
6 BOOT, Insulator - Red Comment: (Use where Applicable) 85-8500671
7 DECAL, Warning, High Voltage 37-8272822
8 LOCKWASHER, (M5) 13-400255
9 NUT, (M5) Stainless Steel 11-400211
10 LOCKWASHER, (.312) 13-8M0204647
11 NUT, (M8) Stainless Steel 11-400213
12 COLLAR 23-8M0034918 23-8M0001391, 56703
13 STOP 8M0043276 879845
14 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
15 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1

SWIVEL BRACKET AND STEERING ARM

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Below is the parts list for Mercury 200 (DFI) SWIVEL BRACKET AND STEERING ARM:

Mercury 200 (DFI) SWIVEL BRACKET AND STEERING ARM Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY, Black 1499-8M0102865 1499-8710T20
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (LOWER) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE, Bottom Comment: (LONG - CARBON STEEL) 814084F1
9 YOKE, Bottom Comment: (XL-STAINLESS STEEL) 826364T 826364F 1 (XL-STAINLESS STEEL)
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE, DECAL, Serial Overlaminate NSS
16 SENDER ASSEMBLY, Trim Comment: (TRACKER) 8M0074846 821180A 6 (TRACKER)
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (LONG - CARBON STEEL) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (XL-STAINLESS STEEL) 17-8M0132731
21 SCREW, (M12 x 190) 10-8M0141069
22 BUMPER 824998001 824998
23 MOUNT, Upper 8163851
24 WASHER 12-8154371
25 WASHER 12-815436
26 NUT, (M12) 11-896963 11-859129, 11-90099
27 CLAMP 8M0036783 813769
28 SCREW, (M8 x 35) 10-81893435
29 LINK ROD ASSEMBLY 92876A12
30 SCREW, (.375-24 x 1.250) 10-849838 10-14000
31 NUT, (.375-24) Stainless Steel 11-8M0204726
32 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828

THROTTLE LINKAGE

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Below is the parts list for Mercury 200 (DFI) THROTTLE LINKAGE:

Mercury 200 (DFI) THROTTLE LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle Control 8M0040987 825268 2
2 SCREW, (M8 x 35) 10-81893435
3 WASHER 12-36042
4 BUSHING 23-821113
5 SCREW, (M6 x 55) 10-40124
6 NUT, (M6) Stainless Steel 11-400212
7 CAP 42942
8 INSERT 42927
9 NUT, (M6) Stainless Steel 11-401386
10 BUSHING 23-8M0215006
11 LINK 8583541
12 BRACKET 824010T05 824010 2
13 LATCH 824016
14 DRIVE SCREW 10-42975
15 CUP, Barrel Retainer 824015
16 SCREW, (M8 x 25) Stainless Steel 10-82155025
17 CLAMP 54-859172
18 SCREW, (M8 x 25) Stainless Steel 10-82155025
19 GUIDE, Roller 8M0039052 896662, 854653 1
20 SWITCH 87-8M0052931 87-814281A 2
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 SCREW, (M3.5 x 20) 10-82470620
23 WASHER 12-43430
24 WASHER 12-35459
25 WASHER 12-36001

TOOLS-SPECIAL

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Below is the parts list for Mercury 200 (DFI) TOOLS-SPECIAL:

Mercury 200 (DFI) TOOLS-SPECIAL Diagram
Position No. Part Name OEM Number Supersedes
0 DDT CARTRIDGE 91-880118A04 91-880118A03, 91-880118A 2
0 HARNESS ASSEMBLY, DDT Adaptor, Electrical/Ignition 84-822560A5
0 CABLE ASSEMBLY, DDT, Electrical/Ignition 84-825003A1
0 DIGITAL DIAGNOSTIC TESTER, Electrical/Ignition 91-823686A2
0 MULTI METER, Electrical/Ignition 91-99750A1
0 SWITCH ASSEMBLY, Electrical/Ignition 91-52024A1
0 SERVICE TACHOMETER, Electrical/Ignition 91-59339
0 TESTER, Electrical/Ignition Comment: Eight Chamber 91-850439T1
0 GAP TOOL, Single Chamber, Electrical/Ignition Comment: Single Chamber 91-63998A1
0 TACH INTERFACE MODULE, Electrical/Ignition 91-825824A2
0 TIMING LIGHT, Electrical/Ignition 91-99379
0 ALIGNMENT TOOL, Trim/Tilt System 91-112301
0 MULTI METER, Trim/Tilt System 91-99750A1
0 TEST GAUGE KIT, Trim/Tilt System 91-52915A6
0 SPANNER WRENCH, Trim/Tilt System 91-74951
0 REMOVER TOOL, Trim Rod Guide, Trim/Tilt System 91-44487T1
0 REMOVAL TOOL, Trim Rod, Trim/Tilt System 91-44486A1
0 GAUGE TOOL, Powerhead 91-29287
0 SLEEVE, Powerhead 91-55919
0 HOLDER TOOL, Powerhead 91-52344
0 PULLER ASSEMBLY, Powerhead 91-849154T1
0 LIFTING EYE, Powerhead 91-904551
0 INSTALLATION TOOL, Lock Ring, Powerhead 91-93004A2
0 REMOVAL TOOL, Piston Pin Lock Ring, Powerhead 91-52952T1
0 EXPANDER TOOL, Piston Ring, Powerhead 91-24697
0 MANDREL TOOL, Piston Pin, Powerhead 91-92973A1
0 STAND, Powerhead 91-812549T 91-812549
0 CAP TOOL, Flywheel Puller, Powerhead 91-24161
0 COMPRESSOR TOOL, Ring, Powerhead 91-823237T 91-823237
0 TORQUE WRENCH, (0-150 lb-in), Powerhead 91-66274
0 PULLER PLATE, Powerhead 91-37241
0 PRESSURE GAUGE Comment: (DFI) 91-881834A1
0 SCREW, (M5 x 25) Comment: (DFI) 10-4007325
0 SIZING TOOL Comment: (DFI) 91-8519802
0 CAP, Installation Comment: (DFI) 91-8519803
0 GAUGE, Air/Fuel Pressure Comment: (DFI) 91-881833A03 91-881833A 2 (DFI)
0 MULTI METER Comment: (DFI) 91-99750A1
0 ROD TOOL, Backlash Indicator Flag, Gear Housing 91-53459
0 INDICATOR TOOL, Backlash, Gear Housing 91-8M0053505 91-78473
0 DRIVER TOOL, Bearing, Gear Housing 91-816244
0 MANDREL, Bearing Driver Cup, Gear Housing 91-31106T
0 PRE LOAD TOOL, Bearing, Gear Housing 91-14311A04
0 PULLER KIT, Bearing, Gear Housing 91-31229A7
0 MANDREL, Gear Housing 91-15755T
0 COLLAR, Gear Housing 91-30366T1
0 DRIVE HEAD TOOL, Gear Housing 91-36569T
0 DRIVER ROD TOOL, Needle Bearings, Gear Housing 91-37323
0 WRENCH TOOL, Driveshaft Bearing, Gear Housing 91-36571T
0 INSTALLER TOOL, Bearing, Gear Housing 91-38628T
0 NUT, (.625-18), Gear Housing 11-24156
0 PLATE, Gear Housing 91-29310
0 DRIVER HEAD TOOL, Gear Housing 91-32325T
0 WASHER, Gear Housing 12-34961
0 RETAINING TOOL, Bearing, Gear Housing 91-43506T
0 WASHER, Gear Housing 12-54048
0 ADAPTER KIT, Dial Indicator, Gear Housing 91-83155
0 DIAL INDICATOR TOOL, Gear Housing 91-58222A1
0 HOLDING TOOL, Dial Indicator, Gear Housing 91-89897
0 DRIVER CUP, Gear Housing 91-36577T
0 ADAPTOR TOOL, Driveshaft, Gear Housing 91-61077T
0 HOLDING TOOL, Driveshaft, Gear Housing 91-56775T
0 FOWARD GEAR INSTALLATION TOOL, Gear Housing 91-815850
0 INSTALLER TOOL, Needle Bearing - Forward Gear, Gear Housing 91-86943T
0 NUT TOOL, Gear Housing Cover 91-61069T
0 GUIDE PLATE, Gear Housing 91-816243
0 PULLER JAWS, Gear Housing 91-816242
0 NOT SOLD SEPARATE, LEAKAGE TESTER, Gear Housing Comment: (FT-8950) NSS
0 DRIVER, Gear Housing 91-33491
0 DRIVER, Oil Seal, Gear Housing 91-31108T
0 DRIVER TOOL, Oil Seal, Gear Housing 91-817569T 91-817569
0 LOCATION TOOL, Pinion, Gear Housing 91-12349A05
0 ADAPTOR TOOL, Pinion Nut, Gear Housing 91-61067A04
0 PROPELLER SHAFT, Gear Housing 44-93003
0 PULLER TOOL, Gear Housing 91-85716
0 PULLER JAW ASSEMBLY, Gear Housing 91-46086A1
0 PULLER PLATE, Gear Housing 91-37241
0 INSTALLATION TOOL, Bearing Adaptor, Gear Housing 91-18605A2
0 PULLER ASSEMBLY, Slide Hammer, Gear Housing 91-34569A1
0 TORQUE WRENCH, (0-150 lb-in), Gear Housing 91-66274
0 GUIDE TOOL, Water Pump Alignment Pins, Gear Housing 91-821571A1
0 HARNESS ASSEMBLY, Test 84-875233A2

TOP COWL

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Below is the parts list for Mercury 200 (DFI) TOP COWL:

Mercury 200 (DFI) TOP COWL Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Black 112-850299T1
1 TOP COWL ASSEMBLY, Silver 112-850299T2
2 CAP 850300F1
3 SCREW, (M6 x 16) 10-82130016
4 SOUND BLANKET, Top 854371A1
5 NOT SOLD SEPARATE, SOUND BLANKET, Side NSS
6 WASHER, (.250 External Star) 13-93702
7 CAP PLUG 19-823865
8 HOOK ASSEMBLY, Rear Latch 850682T4
9 RING, Retaining 53-8237951
10 ROLLER 8M0207770
11 GROMMET 25-850685T02 850685002, 25-850685 1
12 BRACKET, Front 8M0036792 821249M 2
13 SCREW, (M6 x 16) 10-82130016
14 BUMPER, Latch 815477
15 PIN, Roll 8155381
16 NUT, (M6) Stainless Steel 11-401366
17 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
18 RING, Retaining 53-8237951
19 ROLLER 8M0207770
20 COVER 826639T
21 SCREW, (M6 x 20) 10-82130020
22 WASHER 12-87161
23 NOT SOLD SEPARATE, DECAL, Counter Rotation Comment: (Left Hand) NSS
23 NOT SOLD SEPARATE, DECAL, Counter Rotation Comment: (Right Hand) NSS
24 NOT SOLD SEPARATE, DECAL, Break-in NSS

TRANSOM BRACKETS

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Below is the parts list for Mercury 200 (DFI) TRANSOM BRACKETS:

Mercury 200 (DFI) TRANSOM BRACKETS Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease (PORT) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Brass/Nickel Plate 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 LEVER ASSEMBLY, Tilt Lock 8M0115104 8M0115103, 99629T 2
14 SPRING, Tension 24-830899
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617

VAPOR SEPARATOR COMPONENTS

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Below is the parts list for Mercury 200 (DFI) VAPOR SEPARATOR COMPONENTS:

Mercury 200 (DFI) VAPOR SEPARATOR COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 855432A2
2 FITTING, Straight 22-8568431
3 SEAL 26-803878
4 FITTING KIT, Pump Outlet 22-855437A2
5 NOT SOLD SEPARATE, O-RING NSS
6 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
7 GASKET 27-855528
8 FLOAT KIT 8M6004920
9 SHAFT F10064
10 VALVE, Needle 8M6004917
11 SCREW, (#6-32 x .187) 1395-5902
12 PUMP KIT 855427A1
13 SLEEVE 8M6000589 23-855428
14 BOWL KIT 855434A2
15 SEAL 26-8554331
16 PLUG KIT 19-855435A1
17 ELBOW 22-8568421
18 FILTER KIT 35-18458Q4
19 PROBE 8M0204710

WATER HOSES

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Below is the parts list for Mercury 200 (DFI) WATER HOSES:

Mercury 200 (DFI) WATER HOSES Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING 22-8M0214961
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, Dump, STARBOARD 32-859090001 32-859090
4 HOSE, Dump, PORT 32-859089001 32-859089
5 TUBING 32-856839
6 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
7 HOSE 32-858807
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 HOSE 32-858865
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 FITTING 22-291112
12 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
- POWERHEAD ASSEMBLY Comment: (225) 877869A01
- POWERHEAD ASSEMBLY Comment: (200) 854198A01

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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