Mercury 2.5 (0P401000 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download
30 Apr 2025
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CD Ignition
Back to TopBelow is the parts list for Mercury 2.5 CD Ignition:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| - | FLYWHEEL MAGNETO ASSEMBLY | 262-822899A1 | |
| 1 | FLYWHEEL | 262-822899 | |
| 2 | COIL, Exciter | 823030T1 | |
| 3 | SCREW | 10-16059 | |
| 4 | NUT | 11-95233 | |
| 5 | SCREW | 10-823031 | |
| 6 | COIL, Ignition | 823033 | |
| 7 | BOLT | 10-16705 | 10-95302 |
| 8 | CD UNIT | 823034T | 823034 |
| 9 | WASHER, Stainless Steel | 12-953921 | |
| 10 | BOLT, (M6 x 16) | 10-16832 | |
| 11 | WASHER, Stainless Steel | 12-953921 | |
| 12 | SPARK PLUG Comment: NGK#BP6HS-10 | 33-8M0114743 | |
| 12 | SPARK PLUG Comment: NGK#BPR6HS-10-With Resistance | 33-19796 | |
| 13 | BOOT, With Resistance | 85-855543 | |
| 14 | SWITCH ASSEMBLY, Emergency Stop | 87-823037A04 | 87-823037A 1, 87-898101306 |
| 15 | LANYARD | 823054 | |
| 16 | CLAMP | 54-160601 |
Carburetor
Back to TopBelow is the parts list for Mercury 2.5 Carburetor:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 1 | CARBURETOR ASSEMBLY Comment: 2 Horsepower | 1300-8M0203720 | |
| 1 | CARBURETOR ASSEMBLY Comment: 2.5 Horsepower | 1300-8M0171812 | |
| 1 | CARBURETOR ASSEMBLY Comment: 3.3 Horsepower | 1300-8M0203718 | |
| 2 | WIRE, Throttle | 95252 | |
| 3 | BOLT | 10-95321 | |
| 4 | BRACKET | 95253 | |
| 5 | CAP | 95254 | |
| 6 | SPRING | 24-95322 | |
| 7 | PLATE | 95255 | |
| 8 | E RING | 53-95323 | |
| 9 | JET NEEDLE | 8151263 | |
| 10 | VALVE, Throttle Comment: 2 Horsepower | 95257004 | |
| 10 | VALVE, Throttle Comment: 2.5 Horsepower | 952573 | |
| 10 | VALVE, Throttle Comment: 3.3 Horsepower | 952572 | |
| 11 | NEEDLE JET | 8151081 | |
| 12 | GASKET | 27-95324 | |
| 13 | FLOAT | 95259 | |
| 14 | FLOAT BOWL | 95260 | |
| 15 | HINGE | 952621 | |
| 16 | PIN, Hinge | 17-95327 | |
| 17 | MAIN JET | 86,8150293 | |
| 18 | SCREW, Drain | 10-953251 | |
| 19 | GASKET | 27-95326 | |
| 20 | NEEDLE VALVE | 952631 | |
| 21 | SEAT, Needle Valve | 8M0171808 | |
| 22 | SCREW | 10-95328 | |
| 23 | SPRING | 24-95329 | |
| 24 | LEVER, Shutter | 95266 | |
| 25 | SCREW | 10-95331 | |
| 26 | PLATE, Choke | 95265 | |
| 27 | LOCKWASHER, (M6) | 13-400256 | |
| 28 | NUT | 11-95330 | |
| 29 | CLAMP | 54-95332 | |
| 30 | SCREW | 10-95333 | |
| 31 | O-RING | 25-811601 | 27-95337 |
| 32 | SCREW | 10-815071 | |
| 33 | LEVER, Throttle | 95268 | |
| 34 | SCREW | 10-815072 | |
| 35 | LOCKWASHER | 13-95238 | |
| 36 | GASKET | 27-95336 | |
| 37 | BRACKET | 952672 | |
| 38 | COLLAR | 23-952867 | |
| 39 | KNOB | 95269 | |
| 40 | SCREW | 10-95338 | |
| 41 | COVER Comment: 2/2.5 Horsepower SN# 1B575522 & Below | 8150731 | |
| 41 | COVER Comment: 2/2.5 Horsepower SN# 1B575523 & Up | 8M0058606 | 8M0046056 2/2.5 Horsepower SN# 1B575523 & Up |
| 41 | COVER Comment: 3.3 Horsepower SN# 1B575752 & Below | 815073 | |
| 41 | COVER Comment: 3.3 Horsepower SN# 1B575753 & Up | 8M0058621 | 8M0046057 3.3 Horsepower SN# 1B575753 & Up |
| 42 | SCREW | 10-95339 | |
| - | REPAIR KIT, Carburetor | 8M0171816 | |
| - | MAIN JET, Comment: 3.3, High altitude | 80,8M0080062 | |
| - | MAIN JET, Comment: 3.3, High altitude | 78,8M0080063 | |
| - | MAIN JET, Comment: 3.3, High altitude | 76,8M0080064 |
Cowl and Fuel Tank, 1B575522 and Below
Back to TopBelow is the parts list for Mercury 2.5 Cowl and Fuel Tank, 1B575522 and Below:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 1 | TOP COWL ASSEMBLY Comment: Black | 2189-815098A3 | |
| 1 | TOP COWL ASSEMBLY Comment: Silver | 2189-815098A4 | |
| 2 | BOTTOM COWL, Port | 2189-824926A1 | |
| 3 | BOTTOM COWL, Starboard | 100-8M0145391 | |
| 4 | LATCH KIT | 8M0114258 | |
| 5 | RIVET | 17-825829 | |
| 6 | SCREW | 10-16827 | |
| 7 | COVER | 8M0148363 | |
| 8 | HINGE, Rear | 815105 | |
| 9 | BOLT | 10-95386 | |
| 10 | PLATE | 95280 | |
| 11 | NUT | 11-95385 | |
| 12 | GROMMET | 25-95387 | |
| 13 | TANK ASSEMBLY, Fuel | 1258-824963A03 | 1258-824963A 2 |
| 14 | CAP | 36-8M0060029 | 36-824962A 2 |
| 15 | GASKET | 27-8M0065762 | 27-815087, 27-95388 |
| 16 | SEAL | 25-815109 | 25-95389 |
| 17 | BOLT | 10-803858 | 10-95391 |
| 18 | LOCKWASHER | 13-16818 | |
| 19 | WASHER | 12-95392 | |
| 20 | SPACER | 23-95390 | |
| 21 | VALVE | 22-95393 | |
| 22 | LINE, Fuel (1000 mm) | 32-8M0057113 | 32-879194470, 32-95394 9 |
| 23 | CLIP, Stainless Steel | 54-95395 | |
| 24 | TOOL KIT | 91-95399 | |
| 25 | SHEAR PIN, Stainless Steel | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 |
| 26 | COTTER PIN | 18-95295 | |
| 27 | DECAL, EPA Label Information | 37-804660A06 | |
| 28 | DECAL, Fuel Lever | 37-8240857 |
Cowl and Fuel Tank, 1B575523 and Up
Back to TopBelow is the parts list for Mercury 2.5 Cowl and Fuel Tank, 1B575523 and Up:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 1 | TOP COWL ASSEMBLY Comment: Black | 2189-8M0046053 | |
| 1 | TOP COWL ASSEMBLY Comment: Silver | 2189-8M0046051 | |
| 2 | BOTTOM COWL, Port | 100-8M0145392 | |
| 3 | BOTTOM COWL, Starboard | 100-8M0145391 | |
| 4 | LATCH KIT | 8M0114258 | |
| 5 | RIVET | 17-825829 | |
| 6 | SCREW | 10-16827 | |
| 7 | COVER | 8M0148363 | |
| 8 | HINGE, Rear | 815105 | |
| 9 | BOLT | 10-95386 | |
| 10 | PLATE | 95280 | |
| 11 | NUT | 11-95385 | |
| 12 | GROMMET | 25-95387 | |
| 13 | TANK ASSEMBLY, Fuel | 1258-824963A03 | 1258-824963A 2 |
| 14 | CAP | 36-8M0060029 | 36-824962A 2 |
| 15 | GASKET | 27-8M0065762 | 27-815087, 27-95388 |
| 16 | SEAL | 25-815109 | 25-95389 |
| 17 | BOLT | 10-803858 | 10-95391 |
| 18 | LOCKWASHER | 13-16818 | |
| 19 | WASHER | 12-95392 | |
| 20 | SPACER | 23-95390 | |
| 21 | VALVE | 22-95393 | |
| 22 | LINE, Fuel (1000 mm) | 32-8M0057113 | 32-879194470, 32-95394 9 |
| 23 | CLIP, Stainless Steel | 54-95395 | |
| 24 | TOOL KIT | 91-95399 | |
| 25 | SHEAR PIN, Stainless Steel | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 |
| 26 | COTTER PIN | 18-95295 | |
| 27 | DECAL, EPA Label Information | 37-804660A06 | |
| 28 | DECAL, Fuel Lever | 37-8240857 |
Crankshaft and Piston
Back to TopBelow is the parts list for Mercury 2.5 Crankshaft and Piston:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 1 | CRANKSHAFT ASSEMBLY Comment: 2 Horsepower | 463-879147T16 | 474-879147T14, 474-9153 1 2 Horsepower |
| 1 | CRANKSHAFT ASSEMBLY Comment: 2.5 Horsepower | 463-879147T16 | 474-879147T14, 474-9153 1 2.5 Horsepower |
| 1 | CRANKSHAFT ASSEMBLY Comment: 3.3 Horsepower | 474-822892T02 | 474-822892T01, 474-822892 3.3 Horsepower |
| 2 | NOT SOLD SEPARATE, Crankshaft | NSS | |
| 3 | NOT SOLD SEPARATE, Crankshaft | NSS | |
| 4 | CONNECTING ROD | 629-813269 | 16342 |
| 5 | BEARING | 31-813270 | 16343 |
| 6 | PIN, Crank | 813271001 | 813271, 16344 |
| 7 | BEARING, Roller | 31-95227 | |
| 8 | KEY | 28-95229 | |
| 9 | BEARING, Ball | 30-898101936 | 30-95228 |
| 10 | PLATE | 95230 | |
| 11 | SEAL, Oil | 26-95232 | |
| 12 | BEARING, Ball Comment: 2 Horsepower | 30-95307 | |
| 12 | BEARING, Ball Comment: 2.5 Horsepower | 30-95307 | |
| 12 | BEARING, Ball Comment: 3.3 Horsepower | 30-822894 | |
| 13 | SEAL, Oil Comment: 2 Horsepower | 26-95308 | |
| 13 | SEAL, Oil Comment: 2.5 Horsepower | 26-95308 | |
| 13 | SEAL, Oil Comment: 3.3 Horsepower | 26-822897 | |
| 14 | THRUST PLATE, Lower | 822896 | |
| 15 | PISTON ASSEMBLY, Complete Comment: Standard | 779-8M0103754 | |
| 15 | PISTON ASSEMBLY, Complete Comment: .5MM Oversize | 779-8M0103753 | 779-9183A01 .5MM Oversize |
| 15 | PISTON Comment: Standard-Bare Piston | 779-9154 | |
| 15 | PISTON Comment: .5MM Oversize-Bare Piston | 779-9183 | |
| 16 | RING, Piston Comment: Standard | 39-95234 | |
| 16 | RING, Piston Comment: .5MM Oversize | 39-95309 | |
| 17 | PIN, Piston | 898101917 | 41-95235 |
| 18 | CLIP | 53-952366 | |
| - | GASKET SET, Powerhead Comment: 2 Horsepower | 27-898101928 | 27-95220A 5 2 Horsepower |
| - | GASKET SET, Powerhead Comment: 2.5 Horsepower | 27-898101928 | 27-95220A 5 2.5 Horsepower |
| - | GASKET SET, Powerhead Comment: 3.3 Horsepower | 27-8M0203727 |
Cylinder Block
Back to TopBelow is the parts list for Mercury 2.5 Cylinder Block:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 1 | CYLINDER BLOCK/CRANKCASE Comment: 2 Horsepower | 878-91512 | |
| 1 | CYLINDER BLOCK/CRANKCASE Comment: 2.5 Horsepower | 878-91512 | |
| 1 | CYLINDER BLOCK/CRANKCASE Comment: 3.3 Horsepower | 878-8228871 | |
| 2 | PIN, Dowel | 17-16119 | |
| 3 | SCREW | 10-898103167 | 10-16695 5, 10-95221 |
| 4 | BOLT | 10-95298 | |
| 5 | CONNECTOR | 22-8M0064617 | 22-812960, 22-95301 |
| 6 | HOSE, Rubber (1 Meter) | 32-8M0057112 | |
| 7 | GASKET | 27-95299001 | |
| 8 | CYLINDER HEAD | 979-815062T2 | |
| 9 | SCREW | 10-815063 | 10-95300 |
| 10 | WASHER | 12-809931044 | 12-809931042, 13-815064, 12-95222 |
| 11 | REED VALVE | 34-95226 | |
| 12 | STOP | 34-95304 | |
| 13 | SCREW | 10-16067 | 10-95305 |
| 14 | CLAMP | 54-813275 | |
| 15 | GASKET Comment: 3.3 Horsepower | 27-822889 | |
| 16 | SEAL, Oil Comment: 3.3 Horsepower | 26-822891 | |
| 17 | HEAD Comment: 3.3 Horsepower | 900-8M0091645 | 822888 1 3.3 Horsepower |
| 18 | BOLT | 10-82304231 | |
| 19 | HEAD Comment: 2 Horsepower | 952251 | |
| 19 | HEAD Comment: 2.5 Horsepower | 952251 | |
| - | POWERHEAD ASSEMBLY Comment: 2 Horsepower | 823825T07 | 823825T05, 823825A 3 2 Horsepower |
| - | POWERHEAD ASSEMBLY Comment: 2.5 Horsepower | 823825T07 | 823825T05, 823825A 3 2.5 Horsepower |
| - | POWERHEAD ASSEMBLY Comment: 3.3 Horsepower | 823825T06 | 823825T04, 823825T 2 3.3 Horsepower |
| - | GASKET SET, Powerhead Comment: 2 Horsepower | 27-898101928 | 27-95220A 5 2 Horsepower |
| - | GASKET SET, Powerhead Comment: 2.5 Horsepower | 27-898101928 | 27-95220A 5 2.5 Horsepower |
| - | GASKET SET, Powerhead Comment: 3.3 Horsepower | 27-8M0203727 |
Driveshaft Housing and Clamp Brackets
Back to TopBelow is the parts list for Mercury 2.5 Driveshaft Housing and Clamp Brackets:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 1 | HOUSING, Driveshaft Comment: 2 Horsepower | 1599-825130T | 1599-825130, 1599-9157 2 Horsepower |
| 1 | HOUSING, Driveshaft Comment: Short- 2.5 Horsepower | 1599-825130T | 1599-825130, 1599-9157 Short- 2.5 Horsepower |
| 1 | HOUSING, Driveshaft Comment: Long- 2.5 Horsepower | 1599-8251301 | |
| 1 | HOUSING ASSEMBLY, Driveshaft Comment: 3.3 Horsepower | 1599-825128A1 | |
| 2 | GASKET | 27-95220 | |
| 3 | FLUSH PLUG | 19-879194296 | 19-803592, 19-16116 |
| 4 | GASKET | 27-815076002 | 27-815076001, 27-815076, 27-95341 |
| 5 | PIN, Dowel | 17-16119 | |
| 6 | CARRYING HANDLE Comment: 2 Horsepower | 95276 | |
| 6 | CARRYING HANDLE Comment: 2.5 Horsepower | 95276 | |
| 6 | CARRYING HANDLE Comment: 3.3 Horsepower | 823164 | |
| 7 | SCREW, (M6 x 25) | 10-8M0204707 | |
| 8 | NUT, (M6) Stainless Steel | 11-400212 | |
| 9 | GROMMET Comment: 3.3 Horsepower | 25-16117 | |
| 10 | BOLT Comment: 2 Horsepower | 10-82304227 | |
| 10 | BOLT Comment: 2.5 Horsepower | 10-82304227 | |
| 11 | BOLT | 10-823042 | |
| 12 | GRIP | 95274 | |
| 13 | HANDLE ASSEMBLY, Steering | 823162A3 | |
| 14 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
| 15 | DAMPER | 22-95364 | |
| 16 | CLAMP BRACKET | 3406-8150852 | |
| 17 | BOLT | 10-898101337 | 10-95373 |
| 18 | WASHER | 12-95375 | |
| 19 | NUT, Nylon | 11-95374 | |
| 20 | BRACKET | 95278 | |
| 21 | DISTANCE ROD | 8M0055576 | 815091, 10-95376 |
| 22 | LOCKWASHER, (M6) | 13-400256 | |
| 23 | NUT, (M6) Stainless Steel | 11-400212 | |
| 24 | CLAMP SCREW ASSEMBLY | 10-16200 | |
| 25 | PAD | 12-95379 | |
| 26 | SWIVEL BRACKET | 3407-9160T1 | |
| 27 | SWIVEL BRACKET | 3407-8112041 | |
| 28 | BOLT | 10-16830 | |
| 29 | BUSHING | 23-95381 | |
| 30 | SCREW, Adjusting | 10-162061 | |
| 31 | SPRING | 24-953838 | |
| 32 | FRICTION PAD | 952791 | |
| 33 | WASHER, Stainless Steel | 12-16826 | |
| 34 | THRUST ROD | 8150921 | |
| 35 | SPRING | 24-8150931 | |
| 36 | STOPPER, Tilt | 8M0058619 | 815094 |
| 37 | KNOB | 815096 | |
| 38 | HOUSING KIT, Extension Comment: 3.3 Horsepower | 823826T03 | 823826A 1 3.3 Horsepower |
| 39 | BUSHING Comment: 3.3 Horsepower | 23-811214 | |
| 40 | STOPPER Comment: 3.3 Horsepower | 16121001 | |
| 41 | BOLT Comment: 3.3 Horsepower | 10-8230427 | |
| 42 | STUD Comment: 3.3 Horsepower | 16-8230441 | |
| 43 | NUT, (M6) Stainless Steel Comment: 3.3 Horsepower | 11-400212 | |
| 44 | BOLT Comment: 3.3 Horsepower | 10-82304232 | |
| - | GASKET SET, Powerhead Comment: 2 Horsepower | 27-898101928 | 27-95220A 5 2 Horsepower |
| - | GASKET SET, Powerhead Comment: 2.5 Horsepower | 27-898101928 | 27-95220A 5 2.5 Horsepower |
| - | GASKET SET, Powerhead Comment: 3.3 Horsepower | 27-8M0203727 |
Engine Gasket Set Components
Back to TopBelow is the parts list for Mercury 2.5 Engine Gasket Set Components:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| - | GASKET SET, Powerhead Comment: 2 Horsepower | 27-898101928 | 27-95220A 5 2 Horsepower |
| - | GASKET SET, Powerhead Comment: 2.5 Horsepower | 27-898101928 | 27-95220A 5 2.5 Horsepower |
| - | GASKET SET, Powerhead Comment: 3.3 Horsepower | 27-8M0203727 | |
| - | GASKET, Cylinder Head | 27-95299001 | |
| - | GASKET, Head Comment: 3.3 Horsepower | 27-822889 | |
| - | SEAL, Oil, Head Comment: 3.3 Horsepower | 26-822891 | |
| - | SEAL, Oil, Crankshaft-Top | 26-95232 | |
| - | SEAL, Oil, Crankshaft-Bottom Comment: 2/2.5 Horsepower | 26-95308 | |
| - | SEAL, Oil, Crankshaft-Bottom Comment: 3.3 Horsepower | 26-822897 | |
| - | GASKET, Driveshaft Housing | 27-815076002 | 27-815076001, 27-815076, 27-95341 |
Gear Housing Assembly, 2/2.5 Horsepower
Back to TopBelow is the parts list for Mercury 2.5 Gear Housing Assembly, 2/2.5 Horsepower:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| - | GEAR HOUSING ASSEMBLY, Complete | 1668-825122A2 | |
| 1 | GEAR HOUSING ASSEMBLY, Basic | 1668-825122T1 | |
| 2 | BEARING, Ball, Lower | 30-95342 | |
| 3 | SPACER | 23-95343 | |
| 4 | BEARING, Ball, Upper | 30-95344 | |
| 5 | RING, Snap | 53-95345 | |
| 6 | ANODE | 97-823913Q | 823913, 95271 |
| 7 | BOLT, (M6 x 16) | 10-16832 | |
| 8 | PLUG | 22-8M0229353 | |
| 9 | GASKET | 27-95220 | |
| 10 | BEARING | 30-95347 | |
| 11 | BEARING, Ball | 30-95344 | |
| 12 | SEAL, Oil | 26-95348 | |
| 13 | PUMP, Water | 46-952871 | |
| 14 | O-RING | 25-95288 | |
| 15 | IMPELLER | 47-952892 | |
| 16 | COVER | 825114 | 95272 |
| 17 | BOLT, (M6 x 20) | 10-167051 | |
| 18 | SEAL, Oil | 26-95350 | |
| 19 | BUSHING, Lower | 23-95361 | |
| 20 | PROPELLER SHAFT, With Bevel Gear | 44-95291A1 | |
| 21 | SHIM | 15-811647A1 | |
| 22 | GEAR, Pinion | 43-95293 | |
| 23 | RING, Snap | 53-815066 | 53-95370 |
| 24 | KEY | 28-95371 | |
| 25 | TUBE ASSEMBLY, Water Comment: Short | 32-95359 | |
| 25 | TUBE ASSEMBLY, Water Comment: Long | 32-953593 | |
| 26 | GROMMET, Upper | 25-953601 | |
| 27 | DRIVESHAFT, Upper Comment: Short | 45-95290 | |
| 27 | DRIVESHAFT, Upper Comment: Long | 45-952903 | |
| 28 | DRIVESHAFT, Lower | 45-95369 | |
| 29 | PIPE Comment: Short | 95277 | |
| 29 | PIPE Comment: Long | 952772 | |
| 30 | SHEAR PIN, Stainless Steel | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 |
| 31 | PROPELLER, (3 x 7.4 x 5.7)(Plastic) | 48-815083A01 | 48-815083, 48-95294 1 |
| 31 | PROPELLER, Aluminum (3 x 7.4 x 6) | 48-815084A01 | 48-815084 |
| 31 | PROPELLER, Aluminum (3 x 7.4 x 7) | 48-815084A02 | 48-815084 1 |
| 31 | PROPELLER, Plastic (3 x 7.4 x 7) | 48-815083A02 | 48-815083 1 |
| 32 | COTTER PIN | 18-95295 | |
| - | GASKET SET, Lower Unit | 27-8M0082878 | 27-95220A 3 |
Gear Housing Assembly, 3.3 Horsepower
Back to TopBelow is the parts list for Mercury 2.5 Gear Housing Assembly, 3.3 Horsepower:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| - | GEAR HOUSING ASSEMBLY, Complete Comment: Short | 1600-8M0122311 | |
| - | GEAR HOUSING ASSEMBLY, Complete Comment: Long | 1600-8M0122312 | |
| 1 | GEAR HOUSING ASSEMBLY, Basic | 1668-825126T06 | 1668-825126A 1 |
| 2 | BEARING, Ball, Lower | 30-95342 | |
| 3 | BOLT | 10-82304232 | |
| 4 | PLUG | 22-8M0229353 | |
| 5 | GASKET | 27-95220 | |
| 6 | BOLT, (M6 x 16) | 10-16832 | |
| 7 | ANODE | 97-823913Q | 823913, 95271 |
| 8 | GEAR | 43-16138 | |
| 9 | SPACER | 23-8104711 | |
| 10 | DRIVESHAFT Comment: Short | 45-8M0116958 | |
| 10 | DRIVESHAFT Comment: Long | 45-8M0227907 | |
| 11 | BEARING, Ball | 30-95342 | |
| 12 | KEY | 28-16155 | |
| 13 | GASKET | 27-898101333 | 27-16164 2 |
| 14 | SEAL, Oil | 26-161621 | |
| 15 | HOUSING, Lower Water Pump | 46-815113T03 | 46-16161 3 |
| 16 | PIN, Roll - Stainless Steel | 17-9521811 | |
| 17 | GASKET | 27-161603 | |
| 18 | GUIDE PLATE | 161591 | |
| 19 | GASKET | 27-898101331 | 27-16158 8 |
| 20 | IMPELLER | 47-8M0204676 | |
| 21 | LINER | 161571 | |
| 22 | HOUSING, Upper Water Pump | 46-161561 | |
| 23 | O-RING | 25-161771 | |
| 24 | O-RING | 25-161781 | |
| 25 | BUSHING | 23-161761 | |
| 26 | GROMMET | 25-953611 | |
| 27 | BOLT | 10-8M0063198 | 10-16125 1 |
| 28 | WASHER, Stainless Steel | 12-16826 | |
| 29 | LOCKWASHER, (M6) | 13-400256 | |
| 30 | TUBE, Water Comment: Short | 32-953591 | |
| 30 | TUBE, Water Comment: Long | 32-953592 | |
| 31 | GROMMET | 25-953601 | |
| 32 | BEARING, Ball | 30-16128 | |
| 33 | SHIM, (0.1) | 15-16141 | |
| 33 | SHIM, (0.15) | 15-813277 | |
| 34 | GEAR | 43-812944 | 43-16137 |
| 35 | PUSH ROD | 823050 | |
| 36 | SPRING | 24-176671 | |
| 37 | PROPELLER SHAFT | 44-952911 | |
| 38 | CLUTCH | 52-823049 | |
| 39 | BEARING, Ball | 30-95344 | |
| 40 | SEAL, Oil | 26-95348 | |
| 41 | O-RING | 25-16131 | |
| 42 | HOUSING | 825116 | |
| 43 | BOLT, (M6 x 20) | 10-167051 | |
| 44 | PROPELLER, Aluminum (3 x 7.4 x 7) | 48-815084A02 | 48-815084 1 |
| 44 | PROPELLER, Plastic (3 x 7.4 x 7) | 48-815083A02 | 48-815083 1 |
| 45 | SHEAR PIN, Stainless Steel | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 |
| 45 | PIN, Brass | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 |
| 46 | COTTER PIN | 18-95295 | |
| - | GASKET SET, Lower Unit | 27-8M0082881 | 27-95220A 4 |
| - | REPAIR KIT, Water Pump | 8M0080264 | 16159A 2 |
Recoil Starter
Back to TopBelow is the parts list for Mercury 2.5 Recoil Starter:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 1 | STARTER ASSEMBLY, Recoil | 8M0109575 | |
| 2 | HOUSING, Starter | 815067 | 815067 1 |
| 3 | SPRING | 24-95284 | |
| 4 | SHEAVE, Starter | 95245 | |
| 5 | RATCHET | 95246 | |
| 6 | SPRING | 24-95315 | |
| 7 | COVER | 95247 | |
| 8 | SPRING | 24-95316 | |
| 9 | FRICTION PLATE | 95248 | |
| 10 | THRUST WASHER | 12-95317 | |
| 11 | E RING | 53-95318 | |
| 12 | ROPE | 50-8M0110703 | 50-850057K01 |
| 13 | HANDLE, Starter | 95249 | |
| 14 | PULLEY | 823039 | |
| 15 | BOLT | 10-16828 | |
| 16 | BOLT | 10-815068 | |
| 17 | PLUG | 95251 |
Service/Support Material
Back to TopBelow is the parts list for Mercury 2.5 Service/Support Material:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| - | PARTS MANUAL, 2/2.5/3.3 Hp 2-Stroke | 90-804068006 | |
| - | SERVICE MANUAL | 90-444771 | |
| - | OWNERS MANUAL | 90-8M0104623 | 90-10266081 |
| - | OWNERS MANUAL, Spanish | 90-10100J60 | |
| - | OWNERS MANUAL, French | 90-10100D60 | |
| - | DECAL SET Comment: Mercury 2/2.5/3.3 | 37-8M0060617 | 37-897503A06 Mercury 2/2.5/3.3 |
| - | DECAL SET Comment: Mariner 2.5 | 37-8848501 | |
| - | DECAL SET Comment: Mariner 3.3 | 37-8848502 | |
| - | MOTOR LOCK | 14171Q2 | |
| - | FLUSHING ATTACHMENT | 16841Q02 |
Shift Linkage, 3.3 Horsepower
Back to TopBelow is the parts list for Mercury 2.5 Shift Linkage, 3.3 Horsepower:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 1 | LEVER, Shift | 8130272 | |
| 2 | O-RING | 25-161811 | |
| 3 | STOPPER | 30-812937 | 30-16182 |
| 4 | SPRING | 24-813028 | 24-16183 |
| 5 | LEVER, Shift Rod | 161841 | |
| 6 | SCREW | 10-161851 | |
| 7 | COVER | 823052 | |
| 8 | GASKET | 27-823053 | |
| 9 | BOLT, (M6 x 16) | 10-16832 | |
| 10 | NUT, (M6) Stainless Steel | 11-400212 | |
| 11 | CLUTCH CAM | 161721 | |
| 12 | CAM ROD Comment: Short | 161731 | |
| 12 | CAM ROD Comment: Long | 161741 | |
| 13 | PIN | 17-161791 | |
| 14 | JOINT, Set | 16190 | |
| 15 | SHIFT ROD | 161861 | |
| 16 | SCREW, (M6 x 16) | 10-8248324 | |
| 17 | WASHER | 12-16335 | |
| 18 | WASHER, Stainless Steel | 12-8M0108373 | |
| 19 | COTTER PIN | 18-8150261 |
Tools
Back to TopBelow is the parts list for Mercury 2.5 Tools:
| Position No. | Part Name | OEM Number | Supersedes |
|---|---|---|---|
| 0 | PULLER KIT, Bearing | 91-31229A7 | |
| 0 | DRIVER HEAD TOOL | 91-37312T | |
| 0 | DRIVER ROD TOOL, Needle Bearings | 91-37323 | |
| 0 | INSTALLER TOOL, Bearing | 91-38628T | |
| 0 | NOT SOLD SEPARATE, Collet Jaws (SNAP ON #CG40-9) | NSS | |
| 0 | NOT SOLD SEPARATE, Collet Jaws (SNAP ON #CG41-13) | NSS | |
| 0 | NOT SOLD SEPARATE, Expanding Rod (SNAP ON #CG40-4) | NSS | |
| 0 | NOT SOLD SEPARATE, Expanding Rod (SNAP ON #CG41-11) | NSS | |
| 0 | HOLDER TOOL, Flywheel | 91-8M0161873 | |
| 0 | FLYWHEEL PULLER | 91-83164M | |
| 0 | TOOL, Flywheel Puller Comment: 2 Horsepower | 91-804761001 | |
| 0 | WASHER | 12-37429 | |
| 0 | EXPANDER TOOL, Piston Ring | 91-24697 | |
| 0 | GAUGE TOOL | 91-29287 | |
| 0 | PULLER ASSEMBLY, Slide Hammer | 91-34569A1 | |
| 0 | TESTER, Eight Chamber | 91-850439T1 | |
| 0 | GAP TOOL, Single Chamber | 91-63998A1 | |
| 0 | TORQUE WRENCH, (0-150 lb-in) | 91-66274 | |
| 0 | PULLER PLATE | 91-37241 |
Download this page as PDF: Click here
For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
Mercury Parts on Sale
Carburetor Assembly – Fits Mercury/Mariner 8HP & 9.9HP 4-Stroke Outboards
Carburetor Assembly – Fits Mercury/Mariner 8HP & 9.9HP 4-Stroke Outboards This carburetor assembly is engineered to fit Mercury/Mariner 8HP and 9.9HP 4-stroke outboard engines (2006–present). It also fits equivalent 8HP and 9.8HP 4-stroke Tohatsu models. It serves as a direct replacement, restoring proper fuel...
- $58.60
$70.00- $58.60
- Unit price
- per
Fuel Pump Assembly – Fits Mercury/Mariner 35-300 HP 2-Stroke (Replaces 14360A16, 14360A41, 14360A43)
Fuel Pump Assembly – Fits Mercury/Mariner 35-300 HP 2-Stroke (Replaces 14360A16, 14360A41, 14360A43) This aftermarket fuel pump assembly is designed for a wide range of Mercury/Mariner 2-Stroke outboard engines from 35 HP to 300 HP, covering models from the 1990s to the early 2000s....
- $52.90
$60.00- $52.90
- Unit price
- per
Water Drain Distribution Housing – Fits Mercury MerCruiser 4.3L 5.0L 5.7L 6.2L Engines (Replaces 863444T1, 863444A1, 863444T2)
Water Drain Distribution Housing – Fits Mercury MerCruiser 4.3L, 5.0L, 5.7L, & 6.2L Engines This water drain distribution housing is a direct-fit replacement for a range of Mercury MerCruiser engines. It is designed for 262 CID (4.3L), 305 CID (5.0L), 350 CID (5.7L), and...
- $87.90
$119.00- $87.90
- Unit price
- per
Mercury 40 HP Outboards Motor Top Cowl Cove Decal Sticker Set 803641A00, 824093A00, 82409316, 897510A02, 82409316 - JLM Marine
Reference Code JLM Marine: 24DC826MR40, 24DC827MB40, 24DC828MR40, 24DC829MB40; Mercury MerCruiser Marine: 803641A00, 824093A00, 82409316, 897510A02, 37-883524A02, 37-826325A01, 826325A01, 830163A00, 37-859270-6, 37-859270-10, 37-859270-11, 803641A99 This replacement outboard motor decal set restores the original appearance of your marine engine. Compatibility 1998-2006 MERCURY 40 hp MANUAL (824093A00)...
- $38.50
- $38.50
- Unit price
- per
Mercury MerCruiser Stern Drive Engine Decals Sticker Kit Set 37-15167A90 Fit Bravo One - JLM Marine
- Red
Reference Code JLM Marine 23DC024B, Mercury MerCruiser Marine 37-15167A90, Mercury MerCruiser Marine 15167A90 This marine engine sticker replaces faded or missing OEM decals on SternDrive, inboard engines, or shaft drives. Compatibility MerCruiser BRAVO ONE Product Use Meets regulations and emission-label compliance requirements Replaces faded...
- $22.80
- $22.80
- Unit price
- per
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Red
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Blue
Fuel Pump Assembly for Mercury Mariner 15-55HP 2-Stroke Models (43113T)
OEM Part Numbers 43113T, 43113M, 93045M, 94799M, 84651M, 81328M, 84139M, 853729A1 Compatible Models Mercury Two-Stroke Engines: 9.5A, 12A, 15A, 15, 20C / 25C (Thru prop. exhaust) 30A, 40 (Twin Carb) (W/oil injection) (w/auto-blend) 55, W-55, 70 Mariner Two-Stroke Engines: 9.5A, 12A, 15A, 15, 20C...
- $28.90
- $28.90
- Unit price
- per
Mercury 50 HP Outboards Motor Top Cowl Cove Decal Sticker Set 852079A00 , 826337A00, 883525A02, 859267-7 - JLM Marine
Reference Code JLM Marine 24DC830MR50, 24DC831MB50, 24DC832MR50, 24DC833MB50; Mercury MerCruiser Marine 852079A00, 826337A00, 883525A02, 859267-7 This marine engine sticker set restores compliance and appearance to Mercury outboard motors. Compatibility 1999-2002 Mercury 50hp FourStroke Bigfoot (826337A00) 1999-2006 Mercury 50hp 2-Stroke Red Electric 2002-2004 Mercury 50hp...
- $53.50
- $53.50
- Unit price
- per
Mercury 90 HP Outboards Motor Top Cowl Cove Decal Sticker Set 823417A00, 826321A00, 804857A00, 881841A01 - JLM Marine
Reference Code JLM Marine: 24DC846MR90, 24DC847MB90, 24DC848MR90, 24DC849MB90, 24DC850MR90, 24DC851MB90 Mercury OEM: 823417A00, 826321A00, 804857A00, 881841A01, 881841A03, 891815A04, 881841A05, 804857A05, 856795A00 Restore OEM appearance with this precision-cut outboard motor decal kit for Mercury engines. Compatibility 1999-2006 Mercury 90HP (including JET, Optimax, FourStroke, and Saltwater...
- $54.00
- $54.00
- Unit price
- per
Carburetor Rebuild Kit – Fits Mercury/Mariner 6-25 HP Outboards (Replaces 1395-97611)
Carburetor Rebuild Kit – Fits Mercury/Mariner 6-25 HP Outboards (Replaces 1395-97611) This carburetor rebuild kit is designed for a wide range of Mercury and Mariner two-stroke outboard engines. It provides the essential components needed to restore carburetor performance and efficiency for models from 6...
- $30.50
$59.00- $30.50
- Unit price
- per
Fuel Pump for Johnson Evinrude 9.9-15HP 0438562
Fuel Pump – Fits Johnson/Evinrude 9.9-15 HP (Replaces 0438562, 0434728) This high-quality fuel pump assembly is designed to fit Johnson/Evinrude 9.9 HP, 10 HP, and 15 HP 2-Stroke outboard engines manufactured between 1993 and 2007. It serves as a direct replacement for Johnson/Evinrude OEM...
- $57.90
$72.00- $57.90
- Unit price
- per
Mercury MerCruiser Stern Drive Engine Red Decals Sticker Kit Set 861431A98 Fit Alpa One Gen Two - JLM Marine
- Red
Reference Code JLM Marine 23DC022R, Mercury MerCruiser Marine 37-861431A98, Mercury MerCruiser Marine 861431A98 Replace faded or illegible markings with this precision-engineered marine engine sticker for clear identification and compliance. Compatibility ALPHA ONE (GEN.II) 1998 AND UP - 0L100040 & Up Product Use Maintains emission-label...
- $22.80
- $22.80
- Unit price
- per
-
Red
-
Blue
13682A90 Mercury MerCruiser Stern Drive Engine Red Decals Sticker Kit Set 37-13682A90 Fit Alpa One - JLM Marine
- Red
Reference Code JLM Marine 23DC023B, Mercury MerCruiser Marine 37-13682A90, Mercury MerCruiser Marine 13682A90 This marine engine sticker set restores OEM identification markings for stern drives and shaft drives. Compatibility R/MR/Alpha One (Sterndrive) 1983-1990 - 6225577 THRU 0F386995 R/MR/Alpha One (Transom Assembly) 1983-1990 - 6216687...
- $22.80
- $22.80
- Unit price
- per
-
Red
-
Blue
Mercury 75 HP Outboards Motor Top Cowl Cove Decal Sticker Set 804855A05, 804855A00, 808549A00 - JLM Marine
Reference Code JLM Marine 24DC838MR75/24DC839MB75/24DC840MR75/24DC841MB75/24DC842MR75/24DC843MB75, Mercury Outboard Marine 804855A05, 804855A00, 808549A00 This premium marine engine sticker provides factory-compliant identification for your Mercury outboard motor. Compatibility 1999-2004 Mercury 75 hp Two Stroke (Sky Blue) 1999-2006 Mercury 75 hp Two Stroke (Red) 2000-2005 Mercury 75 hp...
- $54.00
- $54.00
- Unit price
- per
Power Steering Pump - Fits MerCruiser, Volvo Penta, OMC 4.3L-5.7L (Replaces 16792A39, 3863130, 3888323)
Power Steering Pump – Fits MerCruiser, Volvo Penta, OMC 4.3L-5.7L (Replaces 16792A39, 3863130, 3888323) This power steering pump is designed for use with a range of MerCruiser, Volvo Penta, and OMC sterndrive engines. It is compatible with MerCruiser 4.3L V6, 5.0L V8, 5.7L V8,...
- $116.00
- $116.00
- Unit price
- per
Water Pump Impeller Kit – Fits Mercury/Mariner 9.9-25 HP (Replaces 46-99157T2, 85098A2, 99157A2)
Water Pump Impeller Kit – Fits Mercury/Mariner 9.9-25 HP (Replaces 46-99157T2, 85098A2, 99157A2) This water pump impeller repair kit is a direct-fit replacement for Mercury and Mariner outboard engines, including 2-Stroke models from 15–25 HP (1980–1997) and 4-Stroke models from 9.9–15 HP (specifically BigFoot...
- $57.50
$63.00- $57.50
- Unit price
- per
Water Pump Impeller Kit – Fits Mercury/Mercruiser Alpha One 65–220HP (Replaces 46-96148A8, 46-96148Q8)
Water Pump Impeller Kit – Fits Mercury/Mercruiser Alpha One 65–220HP (Replaces 46-96148A8, 46-96148Q8) This water pump impeller repair kit is designed for a wide range of Mercury/Mercruiser applications, including 4-cylinder and V6 outboard engines from 65HP to 220HP (2-Stroke) and Pre-Alpha/Alpha One stern drives...
- $35.00
$34.00- $35.00
- Unit price
- per
Water Pump Impeller Kit with Housing – Fits MerCruiser Alpha & Bravo Engines (Replaces 46-807151A14)
Water Pump Impeller Kit with Housing – Fits MerCruiser Alpha & Bravo Engines This comprehensive water pump impeller repair kit fits a wide range of MerCruiser Alpha and Bravo inboard engines equipped with a plastic one-piece body sea water pump. It is designed for...
- $39.89
$45.00- $39.89
- Unit price
- per
Carburetor Assembly – Fits Mercury & Mariner 4-Stroke 8-15HP Outboards (Replaces 3323-835382T04)
Carburetor Assembly – Fits Mercury & Mariner 4-Stroke 8-15HP Outboards (Replaces 3323-835382T04) This carburetor assembly is engineered to fit a specific range of Mercury and Mariner 4-stroke outboard engines, including 8HP (Bodensee International), 9.9HP (323cc), 13.5HP (International), and 15HP (323cc) models manufactured between approximately...
- $55.69
$78.00- $55.69
- Unit price
- per
Fuel Injector – Fits Indmar, MerCruiser, Volvo Penta 5.0L, 5.7L, 6.2L (Replaces 636051, 885176, 3858969)
Fuel Injector – Fits Indmar, MerCruiser, Volvo Penta 5.0L, 5.7L, 6.2L This is a remanufactured EV-14 style fuel injector designed for marine applications using a 4-BAR system, particularly those with a MEFI 6 ECM. It is engineered for compatibility with a range of Indmar,...
- From $16.50
- From $16.50
- Unit price
- per
Mercury 125 HP Outboards Motor Top Cowl Cove Decal Sticker Set 803166A00, 823410A00 - JLM Marine
Reference Code JLM Marine: 24DC852MR125, 24DC853MB125, 24DC854MR125, 24DC855MB125; Mercury: 803166A00, 823410A00 This OEM-specification marine engine sticker restores factory appearance while ensuring regulatory compliance for your Mercury outboard motor. Compatibility 1999-2006 Mercury 125hp EFI Saltwater Optimax models (Blue/Red variants) Mercury Four Stroke EFI 125hp models...
- $54.00
- $54.00
- Unit price
- per
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