Mercury 2.5 (0P017000 THRU 0P400999) Outboard Motor Parts Diagram & Catalog – Free PDF Download
CD Ignition
Back to TopBelow is the parts list for Mercury 2.5 CD Ignition:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | FLYWHEEL MAGNETO ASSEMBLY | 262-822899A1 | |
1 | FLYWHEEL | 262-822899 | |
2 | EXCITER COIL | 823030T1 | |
3 | SCREW | 10-16059 | |
4 | NUT | 11-95233 | |
5 | SCREW | 10-823031 | |
6 | IGNITION COIL | 823033 | |
7 | BOLT | 10-16705 | 10-95302 |
8 | CD UNIT | 823034T | 823034 |
9 | WASHER | 12-953921 | |
10 | BOLT, (M6 x 16) | 10-16832 | |
11 | WASHER | 12-953921 | |
12 | SPARK PLUG Comment: (NGK#BP6HS-10) | 33-8M0114743 | |
12 | SPARK PLUG Comment: (NGK#BPR6HS-10)(With Resistance) | 33-19796 | |
13 | PLUG CAP | 85-855543 | |
14 | EMERGENCY STOP SWITCH ASSEMBLY Comment: SN# USA-0T879554/BEL-0P325499 & Below | 87-823037A04 | 87-823037A 1, 87-898101306 SN# USA-0T879554/BEL-0P325499 & Below |
14 | EMERGENCY STOP SWITCH ASSEMBLY Comment: SN# USA-0T879555/BEL-0P325500 & Up | 87-823037A04 | 87-823037A 1, 87-898101306 SN# USA-0T879555/BEL-0P325500 & Up |
15 | LANYARD | 823054 | |
16 | CLAMP | 54-160601 |
Carburetor
Back to TopBelow is the parts list for Mercury 2.5 Carburetor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR ASSEMBLY Comment: (2 HP) | 1300-8M0203720 | |
1 | CARBURETOR ASSEMBLY Comment: (2.5 HP) | 1300-8M0171812 | |
1 | CARBURETOR ASSEMBLY Comment: (3.3 HP) | 1300-8M0203718 | |
2 | THROTTLE WIRE | 95252 | |
3 | BOLT | 10-95321 | |
4 | BRACKET | 95253 | |
5 | CAP | 95254 | |
6 | SPRING | 24-95322 | |
7 | PLATE | 95255 | |
8 | E-RING | 53-95323 | |
9 | JET NEEDLE | 8151263 | |
10 | THROTTLE VALVE Comment: (2 HP) | 95257004 | |
10 | THROTTLE VALVE Comment: (2.5 HP) | 952573 | |
10 | THROTTLE VALVE Comment: (3.3 HP) | 952572 | |
11 | NEEDLE JET | 8151081 | |
12 | GASKET | 27-95324 | |
13 | FLOAT | 95259 | |
14 | FLOAT BOWL | 95260 | |
15 | HINGE | 952621 | |
16 | HINGE PIN | 17-95327 | |
17 | MAIN JET | 86,8150293 | |
18 | DRAIN SCREW | 10-953251 | |
19 | GASKET | 27-95326 | |
20 | NEEDLE VALVE | 952631 | |
21 | SEAT-NEEDLE VALVE | 8M0171808 | |
22 | SCREW | 10-95328 | |
23 | SPRING | 24-95329 | |
24 | SHUTTER LEVER | 95266 | |
25 | SCREW | 10-95331 | |
26 | CHOKE PLATE | 95265 | |
27 | LOCKWASHER, (M6) | 13-400256 | |
28 | NUT | 11-95330 | |
29 | CLAMP | 54-95332 | |
30 | SCREW | 10-95333 | |
31 | O-RING | 25-811601 | 27-95337 |
32 | SCREW | 10-815071 | |
33 | THROTTLE LEVER | 95268 | |
34 | SCREW | 10-815072 | |
35 | LOCKWASHER | 13-95238 | |
36 | GASKET | 27-95336 | |
37 | BRACKET | 952672 | |
38 | COLLAR | 23-952867 | |
39 | KNOB | 95269 | |
40 | SCREW | 10-95338 | |
41 | COVER Comment: (2 HP) | 8150731 | |
41 | COVER Comment: (2.5 HP) | 8150731 | |
41 | COVER Comment: (3.3 HP) | 815073 | |
42 | SCREW | 10-95339 | |
- | REPAIR KIT, Carburetor | 8M0171816 |
Cowl and Fuel Tank
Back to TopBelow is the parts list for Mercury 2.5 Cowl and Fuel Tank:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL Comment: (Black) | 2189-815098A3 | |
1 | TOP COWL Comment: (Silver) | 2189-815098A4 | |
2 | BOTTOM COWL (Port) | 2189-824926A1 | |
3 | BOTTOM COWL (Starboard) | 100-8M0145391 | |
4 | LATCH KIT | 8M0114258 | |
5 | RIVET | 17-825829 | |
6 | SCREW | 10-16827 | |
7 | COVER | 8M0148363 | |
8 | REAR HINGE | 815105 | |
9 | BOLT | 10-95386 | |
10 | PLATE | 95280 | |
11 | NUT | 11-95385 | |
12 | GROMMET | 25-95387 | |
13 | FUEL TANK | 1258-824963A03 | 1258-824963A 2 |
14 | CAP | 36-8M0060029 | 36-824962A 2 |
15 | GASKET | 27-8M0065762 | 27-815087, 27-95388 |
16 | SEAL | 25-815109 | 25-95389 |
17 | BOLT | 10-803858 | 10-95391 |
18 | LOCKWASHER | 13-16818 | |
19 | WASHER | 12-95392 | |
20 | SPACER | 23-95390 | |
21 | VALVE | 22-95393 | |
22 | FUEL LINE | 32-8M0057113 | 32-879194470, 32-95394 9 |
23 | CLIP | 54-95395 | |
24 | TOOL KIT | 91-95399 | |
25 | PIN | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 |
26 | COTTER PIN | 18-95295 | |
27 | DECAL-EPA INFORMATION Comment: (1999) | 37-856985A1 | |
27 | DECAL-EPA INFORMATION Comment: (2000) | 37-804660A00 | |
27 | DECAL-EPA INFORMATION Comment: (2001) | 37-804660A01 | |
27 | DECAL-EPA INFORMATION Comment: (2002) | 37-804660A02 | |
27 | DECAL-EPA INFORMATION Comment: (2003) | 37-804660A03 | |
27 | DECAL-EPA INFORMATION Comment: (2004) | 37-804660A04 | |
27 | DECAL, EPA Information Comment: (2005) | 37-804660A05 | |
28 | DECAL, Fuel Lever | 37-8240857 |
Crankshaft and Piston
Back to TopBelow is the parts list for Mercury 2.5 Crankshaft and Piston:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY Comment: (2 HP) | 463-879147T16 | 474-879147T14, 474-9153 1 (2 HP) |
1 | CRANKSHAFT ASSEMBLY Comment: (2.5 HP) | 463-879147T16 | 474-879147T14, 474-9153 1 (2.5 HP) |
1 | CRANKSHAFT ASSEMBLY Comment: (3.3 HP) | 474-822892T02 | 474-822892T01, 474-822892 (3.3 HP) |
2 | Not Sold Separate, Crankshaft | NSS | |
3 | Not Sold Separate, Crankshaft | NSS | |
4 | CONNECTING ROD | 629-813269 | 16342 |
5 | BEARING | 31-813270 | 16343 |
6 | CRANK PIN | 813271001 | 813271, 16344 |
7 | ROLLER BEARING | 31-95227 | |
8 | KEY | 28-95229 | |
9 | BALL BEARING | 30-898101936 | 30-95228 |
10 | PLATE | 95230 | |
11 | OIL SEAL | 26-95232 | |
12 | BALL BEARING Comment: (2 HP) | 30-95307 | |
12 | BALL BEARING Comment: (2.5 HP) | 30-95307 | |
12 | BALL BEARING Comment: (3.3 HP) | 30-822894 | |
13 | OIL SEAL Comment: (2 HP) | 26-95308 | |
13 | OIL SEAL Comment: (2.5 HP) | 26-95308 | |
13 | OIL SEAL Comment: (3.3 HP) | 26-822897 | |
14 | LOWER THRUST PLATE | 822896 | |
15 | PISTON ASSEMBLY, Complete Comment: (Standard) | 779-8M0103754 | |
15 | PISTON ASSEMBLY, Complete Comment: (.5MM Oversize) | 779-8M0103753 | 779-9183A01 (.5MM Oversize) |
15 | PISTON Comment: (Standard)(Bare Piston) | 779-9154 | |
15 | PISTON Comment: (.5MM Oversize)(Bare Piston) | 779-9183 | |
16 | PISTON RING Comment: (Standard) | 39-95234 | |
16 | PISTON RING Comment: (.5MM Oversize) | 39-95309 | |
17 | PISTON PIN | 898101917 | 41-95235 |
18 | CLIP | 53-952366 | |
- | GASKET SET, Powerhead Comment: (2 HP) | 27-898101928 | 27-95220A 5 (2 HP) |
- | GASKET SET, Powerhead Comment: (2.5 HP) | 27-898101928 | 27-95220A 5 (2.5 HP) |
- | GASKET SET, Powerhead Comment: (3.3 HP) | 27-8M0203727 |
Cylinder Block
Back to TopBelow is the parts list for Mercury 2.5 Cylinder Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK/CRANKCASE Comment: (2 HP) | 878-91512 | |
1 | CYLINDER BLOCK/CRANKCASE Comment: (2.5 HP) | 878-91512 | |
1 | CYLINDER BLOCK/CRANKCASE Comment: (3.3 HP) | 878-8228871 | |
2 | DOWEL PIN | 17-16119 | |
3 | SCREW | 10-898103167 | 10-16695 5, 10-95221 |
4 | BOLT | 10-95298 | |
5 | CONNECTOR | 22-8M0064617 | 22-812960, 22-95301 |
6 | DRAIN HOSE | 32-8M0057112 | |
7 | GASKET | 27-95299001 | |
8 | CYLINDER HEAD | 979-815062T2 | |
9 | SCREW | 10-815063 | 10-95300 |
10 | WASHER | 12-809931044 | 12-809931042, 13-815064, 12-95222 |
11 | REED VALVE | 34-95226 | |
12 | STOP | 34-95304 | |
13 | SCREW | 10-16067 | 10-95305 |
14 | CLAMP | 54-813275 | |
15 | GASKET (3.3 HP) | 27-822889 | |
16 | OIL SEAL (3.3 HP) | 26-822891 | |
17 | HEAD (3.3 HP) | 900-8M0091645 | 822888 1 |
18 | BOLT | 10-82304231 | |
19 | HEAD Comment: (2 HP) | 952251 | |
19 | HEAD Comment: (2.5 HP) | 952251 | |
- | POWERHEAD Comment: (2 HP) | 823825T07 | 823825T05, 823825A 3 (2 HP) |
- | POWERHEAD Comment: (2.5 HP) | 823825T07 | 823825T05, 823825A 3 (2.5 HP) |
- | POWERHEAD Comment: (3.3 HP) | 823825T06 | 823825T04, 823825T 2 (3.3 HP) |
- | GASKET SET, Powerhead Comment: (2 HP) | 27-898101928 | 27-95220A 5 (2 HP) |
- | GASKET SET, Powerhead Comment: (2.5 HP) | 27-898101928 | 27-95220A 5 (2.5 HP) |
- | GASKET SET, Powerhead Comment: (3.3 HP) | 27-8M0203727 |
Driveshaft Housing and Clamp Brackets
Back to TopBelow is the parts list for Mercury 2.5 Driveshaft Housing and Clamp Brackets:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | DRIVESHAFT HOUSING Comment: (2 HP) | 1599-825130T | 1599-825130, 1599-9157 (2 HP) |
1 | DRIVESHAFT HOUSING Comment: (Short- 2.5 HP) | 1599-825130T | 1599-825130, 1599-9157 (Short- 2.5 HP) |
1 | DRIVESHAFT HOUSING Comment: (Long- 2.5 HP) | 1599-8251301 | |
1 | DRIVESHAFT HOUSING Comment: (3.3 HP) | 1599-825128A1 | |
2 | GASKET | 27-95220 | |
3 | FLUSH PLUG | 19-879194296 | 19-803592, 19-16116 |
4 | GASKET | 27-815076002 | 27-815076001, 27-815076, 27-95341 |
5 | DOWEL PIN | 17-16119 | |
6 | CARRYINGT HANDLE Comment: (2 HP) | 95276 | |
6 | CARRYINGT HANDLE Comment: (2.5 HP) | 95276 | |
6 | CARRYING HANDLE Comment: (3.3 HP) | 823164 | |
7 | SCREW, (M6 x 25) | 10-8M0204707 | |
8 | NUT, (M6) | 11-400212 | |
9 | GROMMET (3.3 HP) | 25-16117 | |
10 | BOLT Comment: (2 HP) | 10-82304227 | |
10 | BOLT Comment: (2.5 HP) | 10-82304227 | |
11 | BOLT | 10-823042 | |
12 | GRIP | 95274 | |
13 | STEERING HANDLE | 823162A3 | |
14 | SCREW, (M8 x 35) | 10-40011151 | |
15 | DAMPER | 22-95364 | |
16 | CLAMP BRACKET | 3406-8150852 | |
17 | BOLT | 10-898101337 | 10-95373 |
18 | WASHER | 12-95375 | |
19 | NUT, (M8) | 11-95374 | |
20 | BRACKET | 95278 | |
21 | DISTANCE ROD | 8M0055576 | 815091, 10-95376 |
22 | LOCKWASHER, (M6) | 13-400256 | |
23 | NUT, (M6) | 11-400212 | |
24 | CLAMP SCREW ASSEMBLY | 10-16200 | |
25 | PAD | 12-95379 | |
26 | SWIVEL BRACKET | 3407-9160T1 | |
27 | SWIVEL BRACKET | 3407-8112041 | |
28 | BOLT | 10-16830 | |
29 | BUSHING | 23-95381 | |
30 | ADJUSTING SCREW | 10-162061 | |
31 | SPRING | 24-953838 | |
32 | FRICTION PAD | 952791 | |
33 | WASHER | 12-16826 | |
34 | THRUST ROD (Design II) | 8150921 | |
35 | SPRING | 24-8150931 | |
36 | TILT STOPPER | 8M0058619 | 815094 |
37 | KNOB | 815096 | |
38 | EXTENSION HOUSING (3.3 HP) | 823826T03 | 823826A 1 |
39 | BUSHING (3.3 HP) | 23-811214 | |
40 | STUD (3.3 HP) | 16-8230441 | |
41 | NUT, (M6) (3.3 HP) | 11-400212 | |
42 | BOLT (3.3 HP) | 10-82304232 | |
43 | THRUST ROD (Design I) | 815092 | |
- | GASKET SET, Powerhead Comment: (2 HP) | 27-898101928 | 27-95220A 5 (2 HP) |
- | GASKET SET, Powerhead Comment: (2.5 HP) | 27-898101928 | 27-95220A 5 (2.5 HP) |
- | GASKET SET, Powerhead Comment: (3.3 HP) | 27-8M0203727 |
Engine Gasket Set Components
Back to TopBelow is the parts list for Mercury 2.5 Engine Gasket Set Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET, Powerhead Comment: (2 HP) | 27-898101928 | 27-95220A 5 (2 HP) |
- | GASKET SET, Powerhead Comment: (2.5 HP) | 27-898101928 | 27-95220A 5 (2.5 HP) |
- | GASKET SET, Powerhead Comment: (3.3 HP) | 27-8M0203727 | |
- | GASKET, Cylinder Head | 27-95299001 | |
- | GASKET, Head (3.3 HP) | 27-822889 | |
- | OIL SEAL, Head (3.3 HP) | 26-822891 | |
- | OIL SEAL, Crankshaft-Top | 26-95232 | |
- | OIL SEAL, Crankshaft-Bottom Comment: (2/2.5 HP) | 26-95308 | |
- | OIL SEAL, Crankshaft-Bottom Comment: (3.3 HP) | 26-822897 | |
- | GASKET, Driveshaft Housing | 27-815076002 | 27-815076001, 27-815076, 27-95341 |
Gear Housing Assembly(2/2.5 HP)
Back to TopBelow is the parts list for Mercury 2.5 Gear Housing Assembly(2/2.5 HP):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete | 1668-825122A2 | |
1 | GEAR HOUSING, Basic | 1668-825122T1 | |
2 | BALL BEARING, Lower | 30-95342 | |
3 | SPACER | 23-95343 | |
4 | BALL BEARING, Upper | 30-95344 | |
5 | SNAP RING | 53-95345 | |
6 | ANODE | 97-823913Q | 823913, 95271 |
7 | BOLT, (M6 x 16) | 10-16832 | |
8 | OIL PLUG | 22-8M0229353 | |
9 | GASKET | 27-95220 | |
10 | BEARING | 30-95347 | |
11 | BALL BEARING | 30-95344 | |
12 | OIL SEAL | 26-95348 | |
13 | WATER PUMP | 46-952871 | |
14 | O-RING | 25-95288 | |
15 | IMPELLER | 47-952892 | |
16 | COVER | 825114 | 95272 |
17 | BOLT, (M6 x 20) | 10-167051 | |
18 | OIL SEAL | 26-95350 | |
19 | BUSHING, Lower | 23-95361 | |
20 | PROPELLER SHAFT (With Bevel Gear) | 44-95291A1 | |
21 | SHIM | 15-811647A1 | |
22 | PINION GEAR | 43-95293 | |
23 | SNAP RING | 53-815066 | 53-95370 |
24 | KEY | 28-95371 | |
25 | WATER TUBE ASSEMBLY Comment: (Short) | 32-95359 | |
25 | WATER TUBE ASSEMBLY Comment: (Long) | 32-953593 | |
26 | GROMMET, Upper | 25-953601 | |
27 | DRIVESHAFT (Upper) Comment: (Short) | 45-95290 | |
27 | DRIVESHAFT (Upper) Comment: (Long) | 45-952903 | |
28 | DRIVESHAFT, Lower | 45-95369 | |
29 | PIPE Comment: (Short) | 95277 | |
29 | PIPE Comment: (Long) | 952772 | |
30 | SHEAR PIN Comment: (Aluminum Propeller) | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 (Aluminum Propeller) |
30 | PIN Comment: (Plastic Propeller) | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 (Plastic Propeller) |
31 | PROPELLER Comment: (Plastic - 6) | 48-815083A01 | 48-815083, 48-95294 1 (Plastic - 6) |
31 | PROPELLER Comment: (Aluminun- 6) | 48-815084A01 | 48-815084 (Aluminun- 6) |
31 | PROPELLER Comment: (Aluminum - With Rubber Hub) | 48-815084A02 | 48-815084 1 (Aluminum - With Rubber Hub) |
31 | PROPELLER Comment: (Plastic - 7) | 48-815083A02 | 48-815083 1 (Plastic - 7) |
32 | COTTER PIN | 18-95295 | |
- | GASKET SET, Lower Unit | 27-8M0082878 | 27-95220A 3 |
Gear Housing Assembly(3.3 HP)
Back to TopBelow is the parts list for Mercury 2.5 Gear Housing Assembly(3.3 HP):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING, Complete Comment: (Short) | 1600-8M0122311 | |
- | GEAR HOUSING, Complete Comment: (Long) | 1600-8M0122312 | |
1 | GEAR HOUSING, Basic | 1668-825126T06 | 1668-825126A 1 |
2 | BALL BEARING (Lower) | 30-95342 | |
3 | BOLT | 10-82304232 | |
4 | OIL PLUG | 22-8M0229353 | |
5 | GASKET | 27-95220 | |
6 | BOLT, (M6 x 16) | 10-16832 | |
7 | ANODE | 97-823913Q | 823913, 95271 |
8 | GEAR | 43-16138 | |
9 | SPACER | 23-8104711 | |
10 | DRIVESHAFT Comment: (Short) | 45-8M0116958 | |
10 | DRIVESHAFT Comment: (Long) | 45-8M0227907 | |
11 | BALL BEARING | 30-95342 | |
12 | KEY | 28-16155 | |
13 | GASKET | 27-898101333 | 27-16164 2 |
14 | SEAL, Oil | 26-161621 | |
15 | PUMP HOUSING | 46-815113T03 | 46-16161 3 |
16 | ROLL PIN | 17-9521811 | |
17 | GASKET | 27-161603 | |
18 | GUIDE PLATE | 161591 | |
19 | GASKET | 27-898101331 | 27-16158 8 |
20 | IMPELLER | 47-8M0204676 | |
21 | LINER | 161571 | |
22 | HOUSING | 46-161561 | |
23 | O-RING | 25-161771 | |
24 | O-RING | 25-161781 | |
25 | BUSHING | 23-161761 | |
26 | GROMMET | 25-953611 | |
27 | BOLT | 10-8M0063198 | 10-16125 1 |
28 | WASHER | 12-16826 | |
29 | LOCKWASHER, (M6) | 13-400256 | |
30 | WATER TUBE Comment: (Short) | 32-953591 | |
30 | WATER TUBE Comment: (Long) | 32-953592 | |
31 | GROMMET | 25-953601 | |
32 | BEARING, Ball | 30-16128 | |
33 | SHIM Comment: (0.1) | 15-16141 | |
33 | SHIM Comment: (0.15) | 15-813277 | |
34 | GEAR | 43-812944 | 43-16137 |
35 | PUSH ROD | 823050 | |
36 | SPRING | 24-176671 | |
37 | PROP SHAFT | 44-952911 | |
38 | CLUTCH | 52-823049 | |
39 | BALL BEARING | 30-95344 | |
40 | OIL SEAL | 26-95348 | |
41 | O-RING | 25-16131 | |
42 | HOUSING | 825116 | |
43 | BOLT, (M6 x 20) | 10-167051 | |
44 | PROPELLER Comment: (Plastic) | 48-815083A02 | 48-815083 1 (Plastic) |
44 | PROPELLER Comment: (Aluminum) | 48-815084A02 | 48-815084 1 (Aluminum) |
45 | PIN Comment: (Plastic Propeller) | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 (Plastic Propeller) |
45 | SHEAR PIN Comment: (Aluminum Ppropeller) | 17-815111Q02 | 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 (Aluminum Ppropeller) |
46 | COTTER PIN | 18-95295 | |
- | GASKET SET, Lower Unit | 27-8M0082881 | 27-95220A 4 |
- | REPAIR KIT, Water Pump | 8M0080264 | 16159A 2 |
Recoil Starter
Back to TopBelow is the parts list for Mercury 2.5 Recoil Starter:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | RECOIL STARTER ASSEMBLY | 8M0109575 | |
2 | STARTER HOUSING | 815067 | 815067 1 |
3 | SPRING | 24-95284 | |
4 | STARTER SHEAVE | 95245 | |
5 | RATCHET | 95246 | |
6 | SPRING | 24-95315 | |
7 | COVER | 95247 | |
8 | SPRING | 24-95316 | |
9 | FRICTION PLATE | 95248 | |
10 | THRUST WASHER | 12-95317 | |
11 | E-RING | 53-95318 | |
12 | STARTER ROPE | 50-12066Q10 | |
13 | STARTER HANDLE | 95249 | |
14 | PULLEY | 823039 | |
15 | BOLT | 10-16828 | |
16 | BOLT | 10-815068 | |
17 | PLUG | 95251 |
Service/Support Material
Back to TopBelow is the parts list for Mercury 2.5 Service/Support Material:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL, 2/2.5/3.3HP 2-Stroke | 90-804068 | |
- | SERVICE MANUAL | 90-444771 | |
- | DECAL, Rear Comment: (2 HP) | 37-896311 | |
- | DECAL, Carb Cover Comment: (2 HP Rabbit) | 37-830151012 | |
- | DECAL SET Comment: (Black 2.5)(1996 thru 1999) | 37-816014A00 | 37-816013A96, 37-816014A96 (Black 2.5)(1996 thru 1999) |
- | DECAL SET Comment: (Black - 3.3)(1996 thru 1999) | 37-816014A00 | 37-816013A96, 37-816014A96 (Black - 3.3)(1996 thru 1999) |
- | DECAL SET Comment: (Black-2/2.5/3.3) (2000 thru 2005) | 37-816014A00 | 37-816013A96, 37-816014A96 (Black-2/2.5/3.3) (2000 thru 2005) |
- | DECAL SET Comment: (Gray - 2.5)(1997 thru 2000) | 37-816014A97 | 37-816014A94, 37-816014A92, 37-816014A90 (Gray - 2.5)(1997 thru 2000) |
- | DECAL SET Comment: (Gray - 3.3)(1997 thru 2000) | 37-822783A97 | 37-822783A94, 37-822783A93 (Gray - 3.3)(1997 thru 2000) |
- | DECAL, Gang Set Comment: (Gray 2.5/3.3)(2001/2002) | 37-8781961 | |
- | DECAL, Gang Set Comment: (Gray - 2.5)(2003 and Above) | 37-8848501 | |
- | DECAL, Gang Set Comment: (Gray - 3.3)(2003 and Above) | 37-8848502 | |
- | DECAL (I-CON) | 37-8592711 | |
- | DECAL SET Comment: (Argentina) | 37-830151A99 | |
- | OWNERS MANUAL Comment: (2004) | 90-10100040 | |
- | OWNERS MANUAL Comment: (2005) | 90-10100050 | |
- | MOTOR LOCK | 14171Q2 | |
- | FLUSHING ATTACHMENT | 16841Q02 |
Shift Linkage(3.3 HP)
Back to TopBelow is the parts list for Mercury 2.5 Shift Linkage(3.3 HP):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SHIFT LEVER | 8130272 | |
2 | O-RING | 25-161811 | |
3 | STOPPER | 30-812937 | 30-16182 |
4 | SPRING | 24-813028 | 24-16183 |
5 | SHIFT ROD LEVER | 161841 | |
6 | SCREW | 10-161851 | |
7 | COVER | 823052 | |
8 | GASKET | 27-823053 | |
9 | BOLT, (M6 x 16) | 10-16832 | |
10 | NUT, (M6) | 11-400212 | |
11 | CLUTCH CAM | 161721 | |
12 | CAM ROD Comment: (Short) | 161731 | |
12 | CAM ROD Comment: (Long) | 161741 | |
13 | PIN | 17-161791 | |
14 | JOINT (Set) | 16190 | |
15 | SHIFT ROD | 161861 | |
16 | BOLT | 10-8248324 | |
17 | WASHER | 12-16335 | |
18 | WASHER | 12-8M0108373 | |
19 | COTTER PIN | 18-8150261 |
Tools
Back to TopBelow is the parts list for Mercury 2.5 Tools:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
0 | BEARING REMOVAL AND INSTALLATION TOOL | 91-31229A7 | |
0 | DRIVER HEAD | 91-37312T | |
0 | DRIVER ROD | 91-37323 | |
0 | INSTALLER TOOL, Bearing | 91-38628T | |
0 | Not Sold Separate, Collet Jaws (SNAP ON #CG40-9) | NSS | |
0 | Not Sold Separate, Collet Jaws (SNAP ON #CG41-13) | NSS | |
0 | Not Sold Separate, Expanding Rod (SNAP ON #CG40-4) | NSS | |
0 | Not Sold Separate, Expanding Rod (SNAP ON #CG41-11) | NSS | |
0 | FLYWHEEL HOLDER | 91-8M0161873 | |
0 | FLYWHEEL PULLER | 91-83164M | |
0 | TOOL, Flywheel Puller (2 HP) | 91-804761001 | |
0 | WASHER | 12-37429 | |
0 | EXPANDER TOOL | 91-24697 | |
0 | GAUGE TOOL | 91-29287 | |
0 | SLIDE HAMMER | 91-34569A1 | |
0 | TESTER (Eight Chamber) | 91-850439T1 | |
0 | GAP TOOL (Single Chamber) | 91-63998A1 | |
0 | TORQUE WRENCH, (0-150 lb-in) | 91-66274 | |
0 | PULLER PLATE | 91-37241 |
Download this page as PDF: Click here
For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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