06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine

06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine

This comprehensive maintenance kit is engineered for Honda BF135A and BF150A outboard engines, delivering all the essential components needed for a complete service interval. Designed to meet OEM specifications, this kit simplifies routine maintenance and helps ensure reliable engine performance on the water.

Direct Replacement for OEM Part Number: 06211-ZY5-505. This kit consolidates critical service parts into one package, streamlining your maintenance schedule and reducing downtime.

• Complete Service Solution: Includes impeller, thermostat, filters, gaskets, O-rings, and gear oil pump
• Comprehensive Coverage: 13 different part types with appropriate quantities for full service
• Direct Fit: Specifically configured for Honda BF135A/BF150A models

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below.

Technical Specifications

Package Contents

This maintenance kit includes the following components:

• 19234-ZY6-000 (Gasket) × 1 View Part →
• 90752-ZW1-B02 (Key) × 1
• 91356-ZW1-B00 (O-ring) × 1 View Part →
• 19210-ZW1-B02/B03/B04 (Impeller) × 1
• 19300-ZY6-003 (Thermostat) × 1
• 15400-RBA-F01 (Oil Filter) × 1 View Part →
• 16911-ZY3-010 (Fuel Filter) × 1 View Part →
• 16901-ZY3-003 (Fuel Filter) × 1 View Part →
• 12-191833 (Drain Gasket) × 3 View Part →
• 16078-ZY3-000 (O-ring) × 1
• 91301-ZW4-003 (O-ring) × 3
• 90758-ZW1-B00 (Cotter Pin) × 1
• 24OP149 (Gear Oil Pump) × 1

Installation Guide

1. Preparation: Ensure the engine is off, cool, and disconnect the battery. Gather necessary tools including socket wrenches, screwdrivers, and a drain pan.
2. Drain Engine Oil: Remove the drain plug using the new drain gasket from the kit. Allow oil to completely drain into a suitable container.
3. Replace Oil Filter: Remove the old oil filter (15400-RBA-F01) and install the new one from the kit. Ensure proper sealing and hand-tighten plus a quarter turn.
4. Replace Fuel Filters: Locate and remove both fuel filters (16911-ZY3-010 and 16901-ZY3-003). Install the new filters, ensuring proper flow direction.
5. Access Water Pump: Remove the lower unit to access the water pump housing. Take care to note the orientation of components during disassembly.
6. Replace Impeller: Remove the old impeller and install the new impeller (19210-ZW1-B02/B03/B04) with blades oriented correctly. Lubricate with water pump grease.
7. Install Gaskets and O-rings: Replace all gaskets (19234-ZY6-000, 12-191833) and O-rings (91356-ZW1-B00, 16078-ZY3-000, 91301-ZW4-003) as you reassemble the water pump housing.
8. Replace Thermostat: Locate the thermostat housing, remove the old thermostat, and install the new one (19300-ZY6-003) with fresh gasket.
9. Install Key and Cotter Pin: Install the key (90752-ZW1-B02) and secure with the cotter pin (90758-ZW1-B00) in the appropriate shaft location.
10. Refill Engine Oil: Add the recommended quantity and grade of engine oil. Check the dipstick to ensure proper level.
11. Check Gear Oil: Use the included gear oil pump (24OP149) to check and refill lower unit gear oil as needed. Inspect for proper viscosity and level.
12. Final Inspection: Reconnect the battery, start the engine, and check for leaks. Verify proper water flow from the tell-tale and normal operating temperature.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my Honda outboard?
A: This kit is designed specifically for Honda BF135A and BF150A models. Verify your engine model number on the engine cowling or serial number plate, and cross-reference the OEM part number 06211-ZY5-505 with your service manual to ensure compatibility.

Q: How often should I perform maintenance with this kit?
A: Honda recommends comprehensive maintenance every 100 hours of operation or annually, whichever comes first. For engines used in saltwater, sandy, or heavy-duty conditions, more frequent service intervals (every 50 hours) may be advisable. Always consult your owner's manual for specific recommendations.

Q: Can I install this kit myself or do I need a professional?
A: If you have mechanical experience and the proper tools, you can perform this maintenance yourself following the installation guide and your engine's service manual. However, if you're unfamiliar with outboard servicing—particularly water pump and lower unit work—professional installation is recommended to ensure safety and optimal performance.

Q: What are the signs that my engine needs this maintenance service?
A: Common indicators include overheating, reduced water flow from the tell-tale, difficulty starting, rough idling, decreased fuel efficiency, or visible leaks around seals and gaskets. If you notice any of these symptoms or have reached your service interval, it's time to perform maintenance.

Q: Are all the components in this kit necessary for routine maintenance?
A: Yes, this kit includes all critical wear items for a complete service interval on BF135A and BF150A engines. The impeller, thermostat, filters, gaskets, and seals are designed to be replaced together to maintain optimal engine performance, prevent overheating, and ensure reliable operation.

Q: Is this an OEM or aftermarket maintenance kit?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.