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Suzuki DF 140 2002 DF 140Z Outboard Motor Parts Diagram & Catalog

by JLM Marine 24 May 2025 0 Comments
Suzuki DF 140 2002 DF 140Z Outboard Motor Parts Diagram & Catalog

Clutch Rod (DF140Z:680234~)

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Below is the parts list for Suzuki 2002 DF 140Z Clutch Rod (DF140Z:680234~):

Suzuki 2002 DF 140 DF 140Z Clutch Rod (DF140Z:680234~) Diagram
Position No. Part Name OEM Number
1 Yoke, Shifter 25131-92J01-0000
2 Housing Shift, Shift ROD Guide 25141-92J01-0000
3 Shift Guide Cover, Shifter Guide HSG Oil Seal 25222-92J01-0000
4 Magnet, Gear Case 25232-90J00-0000
5 Slider, Shift Horizontal 25321-92J20-0000
6 Shift Rod (X), Shift Assist (X) 25111-92J10-0000
7 Suzuki Bolt, (6X20) 29116-93J00-0000
8 Spring Pin (4X14) 09205-04014-0000
9 O-Ring 09280-69001-0000
10 Oil Seal (10X22X8), Dust 09283-10011-0000

Clutch Rod (DF140Z:~680233)

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Below is the parts list for Suzuki 2002 DF 140Z Clutch Rod (DF140Z:~680233):

Suzuki 2002 DF 140 DF 140Z Clutch Rod (DF140Z:~680233) Diagram
Position No. Part Name OEM Number
1 Shifter Yoke 25131-90J01-0000
2 Shift Rod Guide Housing 25141-90J03-0000
3 Shift Guide Cover 25222-90J01-0000
4 Magnet, Gear Case 25232-90J00-0000
5 Slider, Shift Horizontal 25321-92J00-0000
6 Rod, Shift Assist (X) 25350-90J11-0000
7 Suzuki Bolt (6X20) 09117-06031-0000
8 Suzuki Washer (T:1.9) 09160-30037-0000
9 Spring Pin (4X14) 09205-04014-0000
10 Suzuki Ball 09260-10005-0000
11 O-Ring 09280-69001-0000
12 Oil Seal (10X22X8) 09283-10011-0000
13 Cam Notch Spring 09440-07033-0000
14 Suzuki Circlip 08331-4138A-0000

Gear Case (DF140Z)

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Below is the parts list for Suzuki 2002 DF 140Z Gear Case (DF140Z):

Suzuki 2002 DF 140 DF 140Z Gear Case (DF140Z) Diagram
Position No. Part Name OEM Number
1 Gear Case Housing, (Black) 55110-92J01-Y5S
19-1 Propeller (3X14.25X18) 990C0-00800-17P
2 Suzuki Bearing (28.5X38X32) 09263-28016-0000
19-2 Propeller (3X14.25X20) 58200-92J10-0000
3 DF115/140 Trim Tab 55125-92J00-0000
19-3 Propeller (3X14.25X22) 58200-92J20-0000
4 Speedometer Hose Union, Speedometer Hose 55127-87D00-0000
19-4 Propeller (3X14.25X24) 58200-92J30-0000
5 Gear Case Anode 55321-90J01-0000
6 Rubber Exhaust Seal 55332-87D12-0000
7 Exhaust Seal Plate 55333-87D10-0000
8 Bolt, (6X12) 09100-06131-0000
9 Trim Tab Bolt (8X22) 09116-08137-0000
10-1 Gear Case Bolt (10X55) 09116-10141-0000
10-2 Gear Case Bolt (10X55) 09116-10141-0000
11 Bolt 09117-10039-0000
12 Suzuki Washer (6.5X15X1) 09160-06085-0000
13 Gear Oil Drain Plug Gasket 09168-10022-0000
14 Suzuki Pin, (8X12) 09202-08006-0000
15 Drain Plug 09248-10008-0000
16 Suzuki Hose (4X8X2000) 09355-40805-00B
17 Suzuki Union 09362-09008-0000
18 Clamp 09407-14407-0000
20 Propeller Bushing 58120-90J00-0000
21 Prop Nut Spacer 57633-90J02-0000
22 Prop Thrust Washer 57635-92J01-0000
23 Propeller Nut 09141-18005-0000
24 Washer (18.5X31X1) 09160-18028-0000
25 Cotter Pin 09204-03003-0000
26 Plug 55116-87E00-0000
27 Prop Hardware Kit 57630-90J00-0000
28 DF115A/140A/115B/140B Gear Case Seal Kit 25700-92J00-0000

OPT: Switch (DF140Z)

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Below is the parts list for Suzuki 2002 DF 140Z OPT: Switch (DF140Z):

Suzuki 2002 DF 140 DF 140Z OPT: Switch (DF140Z) Diagram
Position No. Part Name OEM Number
1 Ignition Switch Panel 37100-99E00-0000
15-1 Dual Engine Switch Set 37100-92E14-0000
16-1 Switch Assy, Ignition 37110-99E02-0000
17-1 Ignition Key (931) 37141-99E00-0000
19-1 Switch Assy, Emergency 37820-92E95-0000
20-1 Suzuki Panel- DISCONTINUED 37139-92E11-0000
22-1 Ignition Switch Panel 37100-99E00-0000
23-1 Ignition Switch Panel 37139-92E01-0000
2 Ignition Switch Panel 37139-92E01-0000
15-2 Dual Engine Switch Set 37100-99E10-0000
16-2 Switch Assy, Ignition 37110-93J02-0000
17-2 Ignition Key (932) 37141-99E10-0000
19-2 Kill Switch Assembly, Emergency 37820-93J94-0000
20-2 Ignition Switch Panel 37139-99E10-0000
22-2 Ignition Switch Panel 37100-99E00-0000
23-2 Ignition Switch Panel 37139-99E00-0000
3-1 Emergency Switch Set 37803-92E00-0000
3-2 Emergency Switch Set 37803-99E06-0000
3-11 Ignition Key (13) 37141-92E20-0000
17-3 Ignition Key (933) 37141-99E20-0000
4-1 Panel, Emergency Switch 37825-92E00-0000
4-2 Emergency Stop Panel 37825-99E00-0000
4-11 Ignition Key (14) 37141-92E30-0000
17-4 Ignition Key (934) 37141-99E30-0000
5 PTT Switch Set 37805-92E00-0000
17-5 Ignition Key (935) 37141-99E40-0000
6 Panel, PTT Switch 37855-92E00-0000
17-6 Ignition Key (936) 37141-99E50-0000
7 Lighting Switch Set 37210-92E00-0000
17-7 Ignition Key (937) 37141-99E60-0000
8 Panel, Lighting Switch 37212-92E00-0000
17-8 Ignition Key (938) 37141-99E70-0000
9 Dual Engine Switch Set 37100-92E14-0000
17-9 Ignition Key (939) 37141-99E80-0000
10 Switch Assy, Ignition 37110-99E02-0000
17-10 Ignition Key (940) 37141-99E90-0000
11-1 Ignition Key (11) 37141-92E00-0000
11-2 Ignition Key (12) 37141-92E10-0000
11-5 Ignition Key (15) 37141-92E40-0000
11-6 Ignition Key (16) 37141-92E50-0000
11-7 Ignition Key (17) 37141-92E60-0000
11-8 Ignition Key (18) 37141-92E70-0000
11-9 Ignition Key (19) 37141-92E80-0000
11-10 Ignition Key (20) 37141-92E90-0000
17-11 Ignition Key (941) 37141-99EA0-0000
12 Switch Assy, Emergency 37820-92E95-0000
17-12 Ignition Key (942) 37141-99EB0-0000
13 Suzuki Panel- DISCONTINUED 37139-92E11-0000
14 Screw 03121-0516A-0000
18 Ignition Key Cap 37143-99E00-0000
21 Screw 03121-0516A-0000
24 Panel Assy, Engine Switch 37100-99E20-0000
25 Switch Assy, Ignition 37110-93J02-0000
26 Kill Switch Assembly, Emergency 37820-92E04-0000
27 Ignition Switch Panel 37139-99E20-0000
28 Screw 03121-0516A-0000
29 Power Trim and Tilt Switch 37805-99E00-0000
30 Panel 37855-99E00-0000

Transmission (Counter Rotation)(DF140Z)

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Below is the parts list for Suzuki 2002 DF 140Z Transmission (Counter Rotation)(DF140Z):

Suzuki 2002 DF 140 DF 140Z Transmission (Counter Rotation)(DF140Z) Diagram
Position No. Part Name OEM Number
1-1 Housing, Bearing (Black) 56120-92J11-0EP
1-1 Shaft, Propeller 57610-92J11-0000
1-1 Connector Pin 57631-87E00-0000
1-1 Spring 09440-50002-0000
1-1 Shifter, Clutch Dog 57621-92J00-0000
1-2 Prop Shaft Housing, Bearing (Black) 56120-92J12-0EP
1-2 Propeller Shaft 57610-92J31-0000
1-2 Spring 09440-49004-0000
1-2 Connector Pin 57631-92J00-0000
1-2 Shifter, Clutch Dog 57621-92J10-0000
1-3 Propeller Shaft 57610-92J31-0000
1-11 Housing, Rev Gear Bearing 56140-92J30-0000
1-12 Pin (7.4X9X10), Knock 09206-09012-0000
16-1 Drive Shaft (X) 57110-90J30-0000
22-1 Pinion/Gear Set- DISCONTINUED 57300-92810-0000
23-1 Suzuki Nut 09140-14024-0000
25-1 Suzuki Shim (T:0.50) 09181-40186-0000
26-1 Washer (T:0.6) 09160-35015-0000
28-1 Washer (T:0.8) 09160-60008-0000
29-1 Washer (70X95X3.7) 09160-70004-0000
30-1 Suzuki Shim (T:0.60) 09181-70006-0000
2 Oil Seal Protection Washer 56123-92J00-0000
16-2 Drive Shaft (X) 57110-92J70-0000
22-2 Pinion/Gear Set- DISCONTINUED 57300-92830-0000
23-2 Nut 09140-14021-0000
25-2 Shim (T:0.55) 09181-41002-0000
26-2 Washer (35X46X0.7) 09160-35014-0000
28-2 Washer (T:0.9) 09160-60009-0000
29-2 Washer (70X95X2) 09160-70005-0000
30-2 Forward Gear Shim (T:0.65) 09181-70009-0000
3 Needle Bearing (30X37X26) 09263-30051-0000
16-3 Drive Shaft (X) 57110-92J70-0000
22-3 Pinion/Gear Set 57300-92850-0000
23-3 Suzuki Nut 09140-14024-0000
25-3 Shim (T:0.60) 09181-41003-0000
26-3 Washer (35X46X0.8) 09160-35013-0000
28-3 Washer (T:1.0) 09160-60003-0000
30-3 Suzuki Shim (T:0.70) 09181-70001-0000
4 Suzuki Bearing (50X62X25) 09263-50001-0000
25-4 Shim (T:0.65) 09181-41004-0000
26-4 Suzuki Washer (35X46X0.9) 09160-35006-0000
28-4 Washer (T:1.1) 09160-60004-0000
30-4 Forward Gear Shim (T:0.75) 09181-70010-0000
5 Suzuki O-Ring 09280-97001-0000
25-5 Shim (T:0.70) 09181-41005-0000
26-5 Washer (35X46X0.95) 09160-35008-0000
28-5 Washer (T:1.2) 09160-60005-0000
30-5 Suzuki Shim (T:0.80) 09181-70002-0000
6 Propeller Shaft Seal 09282-30007-0000
25-6 Shim (T:0.75) 09181-41006-0000
26-6 Washer (35X46X1.0) 09160-35002-0000
28-6 Washer (T:1.3) 09160-60006-0000
30-6 Forward Gear Shim (T:0.85)- DISCONTINUED 09181-70011-0000
7 Suzuki Ring Set, Oil Seal 09387-52001-0000
25-7 Shim (T:0.80) 09181-40190-0000
26-7 Washer (35X46X1.05) 09160-35009-0000
28-7 Washer (T:1.4) 09160-60007-0000
30-7 Suzuki Shim (T:0.90) 09181-70003-0000
8 Drive Shaft Housing 56130-90J00-0000
25-8 Shim (T:0.85) 09181-41008-0000
26-8 Washer (35X46X1.1) 09160-35003-0000
30-8 Forward Gear Shim (T:0.95) 09181-70012-0000
9 Suzuki O-Ring 09280-46004-0000
25-9 Shim (T:0.90) 09181-41009-0000
26-9 Washer (35X46X1.15) 09160-35010-0000
30-9 Suzuki Shim (T:1.00) 09181-70004-0000
10 Suzuki Oil Seal 09282-24004-0000
25-10 Shim (T:0.95) 09181-41010-0000
11-2 Housing, Rev Gear Bearing 56140-92J30-0000
25-11 Shim (T:1.00) 09181-40195-0000
12-2 Pin (7.4X9X10), Knock 09206-09012-0000
25-12 Shim (T:1.05) 09181-41012-0000
13 Suzuki Bearing (45X52X16) 09263-45004-0000
14 Bolt (8X30) 09117-08047-0000
15 Bolt (8X25) 09117-08110-0000
17 Collar, Drive Shaft 57133-90J02-0000
18 Wave Washer, (31.3X45.9X0.35) 09164-31001-0000
19 Washer 09169-31001-0000
20 Suzuki Shim (31X46X2) 09181-31001-0000
21 Drive Shaft Bearing 09265-25046-0000
24 Drive Shaft Shim Set 57500-87873-0000
25-13 Shim (T:1.10) 09181-41013-0000
25-14 Shim (T:1.15) 09181-41014-0000
27 Washer (60X85X3) 09160-60011-0000
31 Suzuki Bearing (60X85X3) 09269-60001-0000
32 Bearing (70X95X4) 09269-70001-0000
36 Pin (7X48) 09202-07002-0000
38 Spacer, Clutch Dog Forward 57616-92J00-0000
39 Washer, (30X47X6) 09160-30055-0000
40 Washer, (32X47X3) 09160-30056-0000
41 Bearing, (30X47X2) 09269-30014-0000
35C Suzuki Ball, Detent No.2 06111-11004-0000
35A Detent Spring 09440-09040-0000
35B Suzuki Ball, Detent No.1 06111-07004-0000

For Suzuki Outboard Owners:

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