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Mercury XR-4 (0B242885 THRU 0C100860) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury XR-4 Outboard Motor Parts Diagram & Catalog – Free PDF Download

CARBURETOR ASSEMBLY

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Below is the parts list for Mercury XR-4 CARBURETOR ASSEMBLY:

Mercury XR-4 CARBURETOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR (TOP) 3307-9671A1
1 CARBURETOR (CENTER) 3307-9671A2
1 CARBURETOR (BOTTOM) 3307-9671A3
2 JET, (.076), BOWL VENT 1399-3796
3 NOT SOLD SEPARATE, Gasket-Cover Plate NSS
4 PLATE, COVER 1395-6032
5 NOT SOLD SEPARATE, Screw-Cover Plate NSS
6 BOWL, Fuel (TOP) 1395-7823
6 BOWL, Fuel (CENTER/BOTTOM) 1395-7822
7 NOT SOLD SEPARATE, Screw-Fuel Bowl NSS
8 PLUG, MAIN JET 1395-6025
9 NOT SOLD SEPARATE, Gasket-Main Jet Retainer NSS
10 JET, (.074), MAIN FUEL 1399-3794
11 NOT SOLD SEPARATE, Screw-Float Pin NSS
12 NOT SOLD SEPARATE, Gasket-Inlet Needle and Seat NSS
13 NEEDLE/SEAT ASSEMBLY, Inlet 1395-7824
14 NOT SOLD SEPARATE, Gasket-Nozzle Boss NSS
15 FLOAT 1395-9267
16 NOT SOLD SEPARATE, Pin-Float Lever NSS
17 NOT SOLD SEPARATE, Gasket-Fuel Bowl NSS
18 SCREW, IDLE AIR BLEED JET 1395-4541
19 NOT SOLD SEPARATE, Gasket-Bleed Jet Plug NSS
20 JET, (.052), IDLE AIR BLEED 1395-6359
21 SCREW, THROTTLE LEVER 1395-6027
22 LEVER, THROTTLE 67752
23 NOT SOLD SEPARATE, Spring-Throttle Return NSS
24 SPACER, THROTTLE LEVER 1395-6031
25 SHAFT, THROTTLE 1395-6022
26 NOT SOLD SEPARATE, Ring-Retainer-Throttle Shaft NSS
27 VALVE, Throttle 1395-6023
28 NOT SOLD SEPARATE, Screw-Throttle Valve NSS
- GASKET KIT 1395-6452
-- REPAIR KIT, Carburetor 1395-8506

CHOKE PLATE AND THROTTLE LEVERS

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Below is the parts list for Mercury XR-4 CHOKE PLATE AND THROTTLE LEVERS:

Mercury XR-4 CHOKE PLATE AND THROTTLE LEVERS Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET, COWL MOUNTING (UPPER) 67245T
2 GROMMET, COWL MOUNTING BRACKET 25-67272
3 MOUNT, COWL MOUNTING BRACKET 90435
4 WASHER, (.281 x .500 x .060) Stainless Steel, MOUNT ATTACHING 12-8M0204649
5 NUT, (.250-28) Stainless Steel, MOUNT ATTACHING 11-35888
7 PLATE, CHOKE 799831
8 GASKET, CHOKE PLATE TO CARBURETOR 27-672741
9 SCREW, (.250-28 x 1.00), CHOKE PLATE TO CARBURETOR 10-68000
10 WASHER, CHOKE PLATE SCREW 12-20583
11 GASKET, COVER 27-672751
12 COVER, INDUCTION SILENCER 67246T
13 SCREW, (.250-20 x 2.25), COVER TO CHOKE PLATE 10-30720
14 WASHER, (.281 x .500 x .060) Stainless Steel, COVER SCREW 12-8M0204649
15 LOCKWASHER, (.250) Stainless Steel, COVER SCREW 13-26992
16 LINK, Throttle 67760
17 LEVER, Throttle (UPPER) 67759
18 LEVER, Throttle (CENTER) 41049
19 LEVER, Throttle (LOWER) 67749
20 SCREW, (#10-32 x .750) 10-15124
21 LOCKWASHER, Stainless Steel, THROTTLE LEVER SCREW 10,13-26996
22 WASHER, (.203 x .500 x .032), THROTTLE LEVER SCREW 12-8M0204666
23 PIN, Clevis, THROTTLE LEVERS TO THROTTLE LINK 17-67297
24 WASHER, (.203 x .406 x .040), CLEVIS PIN 12-89302
25 COTTER PIN, CLEVIS PIN 18-26953
26 ROLLER, LOWER THROTTLE LEVER 67748
27 PLUG, INDUCTION SILENCER COVER 19-90585
- GASKET SET, Engine Overhaul 27-11338A88

COWL MOUNTING BRACKET

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Below is the parts list for Mercury XR-4 COWL MOUNTING BRACKET:

Mercury XR-4 COWL MOUNTING BRACKET Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET, REAR COWL (BLACK) 76258A2
1 BRACKET, REAR COWL (GRAY) 76258A3
2 NOZZLE, TELL TALE 22-76256
3 SEAL, REAR COWL BRACKET TO COWL 67984
4 SEAL, REAR COWL BRACKET TO COWL 67228
5 SEAL, REAR COWL BRACKET TO COWL 67999
6 LINE, (57.00 Inches Bulk), TELL TALE (Cut to 4 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
7 TEE, TELL TALE HOSE 22-90824001
8 CLAMP, TELL TALE HOSE 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 BRACKET ASSEMBLY, COWL SUPPORT 86386A1
10 SCREW, (#10-32 x 1.50), REAR COWL BRACKET 10-66687
11 HOUSING, COWL HINGE - PORT 85651
11 HOUSING, COWL HINGE - STARBOARD 85650
12 SCREW, (.250-28 x 1.00), COWL HINGE HOUSING 10-64278
13 WASHER, COWL HINGE HOUSING SCREW 12-20583
14 NUT, (.250-28) Stainless Steel, COWL HINGE HOUSING SCREW 11-35888
15 MOUNT, COWL MOUNTING BRACKET 90435
16 WASHER, (.281 x .500 x .060) Stainless Steel, COWL MOUNTING BRACKET MOUNT 12-8M0204649
17 NUT, (.250-28) Stainless Steel, COWL MOUNTING BRACKET MOUNT 11-35888
18 BRACKET, COWL MOUNTING (LOWER) 99424
19 RETAINER, CABLE 99447
20 SCREW, (.190-24 x 1.00), CABLE RETAINER 10-68918
21 SEAL, CONTROL CABLES 67260
22 HOUSING, COWL LATCH 67241
23 SCREW, (10-16 x .75), COWL LATCH HOUSING 10-92051
24 LATCH, Cowl 87608
25 SPRING, COWL LATCH 24-60295
26 PLATE, CABLE RETAINER 88622
27 RETAINER, OIL LINES 99391
28 SCREW, (.250-20 x 1.375), LOWER BRACKET 10-69067
29 WASHER, LOWER BRACKET SCREW (SMALL) 12-69057
30 WASHER, LOWER BRACKET SCREW (LARGE) 12-35280
31 BUSHING, LOWER BRACKET GROMMET 23-88180
32 GROMMET, LOWER BRACKET 25-88033

COWLS AND FRONT COVER

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Below is the parts list for Mercury XR-4 COWLS AND FRONT COVER:

Mercury XR-4 COWLS AND FRONT COVER Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, PORT (BLACK) 2151-7620A27
1 TOP COWL ASSEMBLY, PORT (GRAY) 2151-7620A28
2 TOP COWL ASSEMBLY, STARBOARD (BLACK) 2150-7619A6
2 TOP COWL ASSEMBLY, STARBOARD (GRAY) 2150-7619A7
3 SHIELD, AIR INLET 17196A1
4 NUT 11-65110
5 SEAL, AIR INLET 17238
6 SHIELD, AIR INLET (PORT) 17194
6 SHIELD, AIR INLET (STARBOARD) 17195
7 SEAL, CONTROL CABLE 67260
8 BLANKET, SOUND - COWL 88227
9 PAD, COWL ASSEMBLY TO FRONT COVER (PORT) 67258
10 BRACKET, COWL ATTACHING (UPPER) 879871
11 BRACKET, COWL ATTACHING (LOWER) 87985
12 SCREW, (.312-18 x 1.00) Stainless Steel, UPPER AND LOWER BRACKETS 10-37562
13 SHIELD, INLET - COWL (STARBOARD) 68049
13 SHIELD, INLET - COWL (PORT) 68048
14 SCREW, (#10-16 x .625) Stainless Steel, SHIELD TO COWL 10-48409
15 BARREL, RETAINING - COWL LATCH 62628
16 LATCH ASSEMBLY, Cowl 46785A5
17 SCREW, (#10-32 x 0.875), BARRELL TO COWL LATCH 10-31312
18 BAR, ADJUSTING - COWL LATCH 15222
19 BARREL, RETAINING COWL LATCH 62629
20 SPRING, COWL LATCH 24-62624
21 WASHER, (.192 x .375 x .0312) Stainless Steel, SPRING TO ADJUSTING BAR 12-30164
22 NUT, Stainless Steel, SPRING TO ADJUSTING BAR 10-32,11-859124 11-45812
23 COVER ASSEMBLY, Cowl - Front (BLACK) 2149-7532A2
23 COVER ASSEMBLY, Cowl - Front (GRAY) 2149-7532A23
24 BLANKET, SOUND - COWL FRONT COVER 67615
25 HOOK, COWL FRONT COVER 87907
26 SCREW, (#10-16 x .500), HOOK TO COWL FRONT COVER 10-95700
27 ROPE AND HANDLE KIT, Manual/Emergency Start (FOR MANUAL STARTING) 47341A11
28 HARNESS ASSEMBLY 84-16636A1
30 SCREW, (#10-32 x 1.25), SWITCH 10-72202
31 WASHER, (.203 x .500 x .032), SWITCH SCREW 12-8M0204666
32 NUT, , SWITCH SCREW 10-32,11-8267096
33 HARNESS ASSEMBLY 84-16639A1
34 CLIP, HARNESS 54-22875
35 SCREW, (#10-16 x .500), HARNESS CLIP 10-48408
36 C WASHER, HARNESS CLIP 8M0084613 69205

CRANKSHAFT, PISTONS AND CONNECTING RODS

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Below is the parts list for Mercury XR-4 CRANKSHAFT, PISTONS AND CONNECTING RODS:

Mercury XR-4 CRANKSHAFT, PISTONS AND CONNECTING RODS Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 455-8745T5
2 BEARING, Ball, CRANKSHAFT (LOWER) 30-67923T
3 RING, BALL BAEARING 53-67446
4 GEAR, Drive 43-99727A1
5 CARRIER ASSEMBLY, SEAL 54196A6
6 PACKING, CARRIER 65800
7 RING, Sealing, SEALING - CRANKSHAFT (.124 THICK) 39-67377T
7 RING, SEALING - CRANKSHAFT (.139 THICK) 39-78633
8 BEARING, Roller, CRANKSHAFT 31-93495T
9 RING, Retaining, ROLLER BEARING 53-67444
10 PISTON ASSEMBLY (STARBOARD) 766-8666T42
10 PISTON ASSEMBLY, Starboard Comment: (.015 Oversize) 766-8666A43
10 PISTON ASSEMBLY (PORT) 766-8667T42
10 PISTON ASSEMBLY, Port Comment: (.015 Oversize) 766-8667A43
11 RING SET, Piston Comment: (Standard) 39-18487A12
11 RING SET, Piston Comment: (.015 Oversize) 39-815267A4
12 RING, Lock, PISTON 53-857196 40-52035
13 CONNECTING ROD ASSEMBLY 636-8119A6
14 SCREW, (.312-28 x .875), CONNECTING ROD 10-93886
15 WASHER, NEEDLE LOCATING 12-8M0032839 12-47247
16 BEARING KIT, CRANKSHAFT END 8M0234886
17 BEARING, Needle, PISTON END 29-67483
- GASKET SET, Engine Overhaul 27-11338A88

CYLINDER BLOCK AND END CAPS

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Below is the parts list for Mercury XR-4 CYLINDER BLOCK AND END CAPS:

Mercury XR-4 CYLINDER BLOCK AND END CAPS Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 858-8712A43
2 STUD, POWERHEAD (1-7/8") 16-76175
3 STUD (5-1/2") 16-670654
3 STUD, POWERHEAD (6-3/4") 16-8M0034454 16-78438 5
4 PIN, Dowel, LOCATING 17-43044
5 PIN, CYLINDER BLOCK (BEARING RACE) 17-8M0036405 17-67296
6 GASKET, SEALING 27-11338
7 COVER, STARTER MOTOR (UPPER) 8M0088723 42249 1
8 SCREW, (.312-18 x 1.50), COVER TO CRANKCASE 10-73657
9 LOCKWASHER, (.312), STARTER MOTOR COVER SCREW 13-8M0204647
10 COVER, STARTER MOTOR (LOWER) 76867
11 SCREW, (.312-18 x 2), COVER TO CRANKCASE 10-815549 10-25503, 10-77065
11A BUSHING 23-99448
12 SCREW, (.375-16 x 3.250), CRANKCASE TO CYLINDER BLOCK 10-66717
12 SCREW, (.312-18 x 1.250), CRANKCASE TO CYLINDER BLOCK 10-74824
13 END CAP ASSEMBLY, UPPER 1159-8454T2
14 O-RING, (2.800 x .103), END CAP 25-54029
15 BEARING, Roller, END CAP 31-93496T
16 SEAL, END CAP 26-41953
17 SCREW AND LOCKWASHER, (.312-18 x 1.00), UPPER END CAP TO CYLINDER BLOCK 10-30225
18 SCREW, (.190-24 x .190), SET - CYLINDER BLOCK 10-24220
19 PLUG, (.500-14), CYLINDER BLOCK (WATER JACKET) 22-38407
20 STUD, (.190-32 x 1.870), FLYWHEEL COVER TO CYLINDER BLOCK 16-15094
21 STUD, (#10-32 x 1.00), FLYWHEEL COVER TO BRACKET 16-8M0034435 16-15093
22 SPACER, FLYWHEEL COVER STUD 23-67269
23 WASHER, FLYWHEEL COVER STUD 12-8M0204663
24 WASHER, (.203 x .562 x .060) Stainless Steel, FLYWHEEL COVER STUD 12-72761
25 NUT, FLYWHEEL COVER STUD 11-816874 11-73651, 11-816873, 11-90052
26 BRACKET, FLYWHEEL COVER 422482
27 SCREW, (.250-20 x .750), BRACKET TO CRANKCASE 10-49668
28 END CAP ASSEMBLY, LOWER 1156-7809T1
29 O-RING, (3.237 x .103), END CAP 25-62700
30 SEAL, END CAP 26-41953
31 SCREW, (.250-20 x .750), LOWER END CAP TO CYLINDER BLOCK 10-28636
32 LOCKWASHER, (.250) Stainless Steel, LOWER END CAP SCREW 13-26992
33 SCREW, (.250-20 x 2.125), ADJUSTING - CYLINDER BLOCK 10-64022
34 NUT, (.250-20), JAM - ADJUSTING SCREW 11-64015
35 CAP, Nylon, NYLON - ADJUSTING SCREW 26852
- RESTRICTOR, BLEED - CYLINDER BLOCK 66517
- GASKET SET, Engine Overhaul 27-11338A88
- POWERHEAD ASSEMBLY 18274T88

DRIVESHAFT HOUSING AND EXHAUST TUBE

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Below is the parts list for Mercury XR-4 DRIVESHAFT HOUSING AND EXHAUST TUBE:

Mercury XR-4 DRIVESHAFT HOUSING AND EXHAUST TUBE Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft (BLACK) 1590-8343A7
1 HOUSING ASSEMBLY, Driveshaft (GRAY) 1590-8343A8
2 STUD, (.437 x 2.69), DRIVE SHAFT HSG./GEAR HSG (LONG) 16-56295
3 BUMPER, LOWER MOUNT SCREW 25067
4 SCREW, (.500-20 x 6.00), LOWER MOUNT 10-898831 10-63474
5 MOUNT (LOWER) 77327
6 WASHER, (.8125), LOWER MOUNT SCREW 12-49339
7 NUT, LOWER MOUNT SCREW 11-25096
8 CABLE ASSEMBLY, Ground 88238A10
9 CLAMP, LOWER MOUNT 54-8M0036782 54-67076
10 SCREW, (.312-18 x 1.250) 10-66727
11 COVER, LOWER MOUNT CLAMP (BLACK) 100-8M4500752 8M0001130, 67077T
11 COVER, LOWER MOUNT CLAMP (GRAY) 67077F1
12 SCREW, (#12-24 x .620), COVER ATTACHING 10-88417
13 NUT, NYLON - COVER TO CLAMP SCREW 11-35521
14 CABLE ASSEMBLY, Ground 88238A10
15 SCREW, (.250-20 x .500) Stainless Steel, GROUND WIRE 10-41508
16 WASHER, GEAR HOUSING STUD 12-73862
17 NUT, GEAR HOUSING STUD (CAP) 11-29489
18 WASHER, (.453 x .812 x .105) Stainless Steel, GEAR HOUSING STUD 12-45176
19 NUT, (.437-20) Stainless Steel, GEAR HOUSING STUD 11-8M0204653
20 PLUG, DRIVE SHAFT HOUSING 19-64649
21 TUBE, Exhaust 89743
22 SEAL, EXHAUST TUBE (LOWER) 66350001
23 SEAL, EXHAUST TUBE (UPPER) 86027
24 TUBE, Water, WATER (LONG) 32-8M0042788 32-859097 1
25 GASKET, DRIVE SHAFT HOUSING TO PLATE 27-991734
26 PLATE ASSEMBLY, DRIVE SHAFT HOUSING 41945A6
27 SEAL, BRACKET 707482
28 BRACKET, SEAL RETAINING 68011
29 SCREW, (#10-16 x .500), BRACKET TO PLATE 10-48408
30 PIN, Dowel, LOCATING 17-43044
31 SEAL, WATER TUBE 26-38970
32 SCREW, (.250-20 x .750) Stainless Steel, DIFFUSER TO PLATE 10-90192
33 GASKET, DRIVE SHAFT HOUSING PLATE TO EXHAUST PLATE 27-991772
34 WASHER, POWERHEAD STUD 12-20553
35 NUT, POWER HEAD STUD 11-69254
36 DIFFUSER, EXHAUST 17303T1
37 GASKET, EXHAUST DIFFUSER 27-782461
- GASKET SET, Engine Overhaul 27-11338A88

EXHAUST MANIFOLD AND EXHAUST PLATE

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Below is the parts list for Mercury XR-4 EXHAUST MANIFOLD AND EXHAUST PLATE:

Mercury XR-4 EXHAUST MANIFOLD AND EXHAUST PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 GASKET, DIVIDER PLATE 27-904841
2 DIVIDER PLATE 99169A1
3 SEAL, DIVIDER PLATE 26-814754 42838 1, 69668, 88726
4 COVER, EXHAUST MANIFOLD 95067
5 SCREW, (.312-18 x 1.250), COVER AND PLATE TO CYLINDER BLOCK 10-74824
6 COVER, RELIEF VALVE 14462A1
7 SCREW, (.312-18 x 1.250), COVER TO CYLINDER BLOCK 10-74824
8 GASKET, RELIEF VALVE PLATE 27-78690002
9 PLATE, RELIEF VALVE 16497A1
10 DIAPHRAGM 144791
11 DEFLECTOR, Water 16496
12 WASHER, DIAPHRAGM SCREW 12-76451
13 SCREW, (#10-16 x .750), DIAPHRAGM TO PLATE 10-69570
14 SPRING, (Black), COMPRESSION POPPET VALVE 24-64878
15 POPPET, VALVE 14480
16 CARRIER, POPPET VALVE 65848
17 GROMMET, POPPET VALVE 25-64872
18 WASHER, POPPET SPRING 12-85303
19 PLATE ASSEMBLY, EXHAUST 41944A5
20 ELBOW, EXHAUST PLATE 22-996642
21 PIN, Dowel, LOCATING - EXHAUST PLATE 17-43044
22 SEAL, EXHAUST PLATE 707482
23 BRACKET, SEAL RETAINING 680101
24 SCREW, (#10-16 x .500), BRACKET TO EXHAUST PLATE 10-48408
25 WASHER, POWERHEAD STUD 12-20553
26 NUT, POWERHEAD STUD 11-69254
27 BUSHING, EXHAUST PLATE 23-27132
28 SCREW, (.312-18 x 1.250), EXHAUST PLATE ATTACHING 10-66727
29 SCREW, (.312-18 x 2.50), EXHAUST PLATE ATTACHING 10-68783
30 SCREW, (.375-16 x 3.50), EXHAUST PLATE ATTACHING 10-898833 10-66725
31 GROMMET, EXHAUST PLATE 25-12602002
32 GASKET, EXHAUT PLATE 27-991764
- GASKET SET, Engine Overhaul 27-11338A88

FLYWHEEL, STARTER MOTOR AND IGNITION COILS

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Below is the parts list for Mercury XR-4 FLYWHEEL, STARTER MOTOR AND IGNITION COILS:

Mercury XR-4 FLYWHEEL, STARTER MOTOR AND IGNITION COILS Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT, FLYWHEEL 79918A1
2 MARKER, TIMING 79022
3 SCREW, (.190-32 x .380), TIMING MARKER 10-37572
4 WASHER, (.203 x .562 x .060) Stainless Steel, TIMING MARKER SCREW 12-72761
5 PLUG, FLYWHEEL COVER 19-89219001
6 PLUG, Yellow, FLYWHEEL 19-45907
7 NUT, (.625-18), FLYWHEEL 11-52901
8 WASHER, (.641 x 1.250 x .190), FLYWHEEL 12-33001
9 FLYWHEEL 271-859238A9
10 SCREW, (.250-28 x .625), FLYWHEEL PLATE 10-32417
11 SCREW, (.312-24 x .750), FLYWHEEL HUB 10-68997
12 STATOR 398-5454A35
13 SCREW, (#10-24 x 1.00), STATOR 10-19926100
14 MODULE 93772A11
15 PLATE ASSEMBLY, Trigger 96455A9
16 STARTER MOTOR ASSEMBLY (8 TOOTH PINION) 50-893893 50-79472T 2, 50-79472 2
17 COLLAR, STARTER MOTOR 23-8M0034918 23-8M0001391, 56703
18 STOP, Rubber, RUBBER - STARTER MOTOR 8M0043376 68042
19 LOCKWASHER, (.250) Stainless Steel, STARTER MOTOR TERMINAL 13-26992
20 NUT, (.250-20), STARTER MOTOR TERMINAL 11-20890
21 CABLE ASSEMBLY, Black, SOLENIOD TO STARTER MOTOR 84-93388A14
22 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel, CABLE TO STARTER MOTOR 10-69035
23 CABLE ASSEMBLY, (6.00 Inches) Black, PLATE TO STARTER MOTOR 84-93388A1
24 COIL ASSEMBLY, Ignition, IGNITION 339-832757A4
25 COVER, IGNITION COIL 67614
26 SCREW, (.190-32 x 1.62), IGNITION COIL COVER 10-88447
27 WASHER, (.192 x .375 x .0312) Stainless Steel, IGNITION COIL COVER SCREW 12-30164
28 NUT, Brass, IGNITION COIL TERMINAL 10-32,11-45076
29 CABLE ASSEMBLY, (3.50 Inches) Black, IGNITION COIL 84-88807A6
30 SCREW, (#10-32 x .375) Stainless Steel, GROUND STRAP 10-68513
31 LEAD ASSEMBLY, HIGH TENSION 84-813715A1
32 BOOT/TERMINAL KIT, HIGH TENSION CABLE 85-63709A1
33 SPARK PLUG 33-13686Q
34 HARNESS ASSEMBLY, COIL TO SWITCH BOX Comment: (#2, 4 AND 6) 84-69738A7
34 HARNESS ASSEMBLY, COIL TO SWITCH BOX Comment: (#1, 3 AND 5) 84-69739A2
35 SCREW, (#10-32 x .875), ADVANCE MODULE 10-690201
36 WASHER, ADVANCE MODULE SCREW 12-38833

FUEL PUMP AND CARBURETOR

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Below is the parts list for Mercury XR-4 FUEL PUMP AND CARBURETOR:

Mercury XR-4 FUEL PUMP AND CARBURETOR Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR (TOP) 3307-9671A1
2 CARBURETOR (CENTER) 3307-9671A2
3 CARBURETOR (BOTTOM) 3307-9671A3
4 FITTING, FUEL INLET (UPPER) 1395-6232
5 FITTING, 45 Degree, FUEL INLET 22-70007
6 GASKET, CARBURETOR 27-904301
7 NUT, (1/4-28X7/32), CARBURETOR MOUNTING 11-8M0207775
8 CLAMP, FUEL HOSE TO CARBURETOR 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 VALVE ASSEMBLY, Enrichner 42859A2
10 CLAMP, ENRICHER VALVE 54-633001
11 SCREW, (.250-20 x .500) Stainless Steel, VALVE CLAMP 10-73286
12 TERMINAL BLOCK, REED BLOCK HOUSING 86-45915
13 SCREW, (#10-16 x .500), TERMINAL BLOCK ATTACHING 10-35519
14 TUBING, (20.00 Feet Bulk), TOP CARBURETOR TO VALVE (Cut to 7.75 Inches) 32-892024122 32-99130122
15 TUBING, (36.00 Inches Bulk), CARBURETOR TO CARBURETOR (Cut to 4.25 Inches) 32-9912688
16 PUMP ASSEMBLY, Fuel 15930A15
17 DIAPHRAGM KIT 21-857005A1
18 NOT SOLD SEPARATE, Check Valve-Rubber NSS
19 NOT SOLD SEPARATE, Gasket-Boost NSS
20 NOT SOLD SEPARATE, Diaphragm NSS
21 NOT SOLD SEPARATE, Gasket-Pulse NSS
22 NOT SOLD SEPARATE, Spring NSS
23 NOT SOLD SEPARATE, Cap NSS
24 NOT SOLD SEPARATE, Check Vavle NSS
25 NOT SOLD SEPARATE, Retainer NSS
26 NOT SOLD SEPARATE, Spring NSS
27 NOT SOLD SEPARATE, Cap NSS
28 GASKET, BASE 27-8M0204705
29 BASE, FUEL PUMP 144303
30 PLATE, FUEL PUMP 987752
31 PLUG, Pipe (.0625-27) 22-56800
32 FITTING 22-19688
33 SCREW, (#12-24 x 2.00), FUEL PUMP 10-16452
34 SCREW, (M5 x 40), FUEL PUMP TO CRANKCASE 10-4000310
35 WASHER, FUEL PUMP SCREW 12-4002314
36 FITTING, FUEL PUMP (ELBOW) 22-14868
37 FITTING, FUEL PUMP (ELBOW) 22-19688
38 LINE, (57.00 Inches Bulk) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
39 FILTER, Fuel 35-816296Q03 35-816296Q, 35-816296, 35-16494
40 CLAMP, FUEL FILTER 54-15279
41 FITTING, PULSE HOSE 22-64705
42 TUBING 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
43 TEE 22-424253
44 ELBOW, FUEL LINE TO ADAPTOR 22-36221
45 ADAPTOR, CHECK UNIT 30186
46 STEM, CHECK UNIT ADAPTOR 30187
47 SPRING, ADAPTOR STEM 24-30189
48 O-RING, ADAPTOR STEM 25-16524
49 WASHER, ADAPTOR 30188
50 SCREW, (.250-20 x 1.375), ADAPTOR TO BOTTOM COWL 10-69067
51 SEAL, FUEL CONNECTOR 92037
52 TUBING 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
- GASKET SET, Engine Overhaul 27-11338A88

GEAR HOUSING(DRIVESHAFT) (CASTING #1674-814247C)

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Below is the parts list for Mercury XR-4 GEAR HOUSING(DRIVESHAFT) (CASTING #1674-814247C):

Mercury XR-4 GEAR HOUSING(DRIVESHAFT) (CASTING #1674-814247C) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, 1.78:1 Gear Ratio - Black 1674-814247T3
- GEAR HOUSING ASSEMBLY, 1.78:1 Gear Ratio - Gray 1674-814247T4
1 GEAR HOUSING ASSEMBLY, Basic - Black 1674-814247T1
1 GEAR HOUSING ASSEMBLY, Basic - Gray 1674-814247T2
2 CONNECTOR ASSEMBLY 22-85822A10
2A SLEEVE 23-43998
3 PIN, Dowel 17-43044
4 STUD, (.438 x 3.12) 16-786382
5 STUD, (.44 x 2.06) 16-8M0133358
6 STUD, (.312 x 3.38) 16-8M0034463 16-56297 2
7 STUD, (.250-20/.250-28 x 3.125) 16-306671
8 BEARING ASSEMBLY, Roller 31-35934A1
9 SCREW, (.375-16 x .250), GREASE FILLER 10-79953Q04
10 SCREW, Magnetic, DRAIN 22-8M0058389 22-67892A06
11 DRIVESHAFT 45-815168
12 Not Sold Separate, Pinion Gear (PART OF 43-16279A2) (#N.S.S.)
13 WASHER, Fiber 12-191833
14 NUT, (.625-18) 11-35921
15 SHIM SET 15-42637A1
16 BEARING ASSEMBLY, Roller/Cup 31-8M0146566
17 NUT 8245191
18 BASE ASSEMBLY, Water Pump 46-8M0077147 46-42579A 3
19 GASKET 27-8M0204678
20 O-RING, (2.175 x .175) 25-8M0142854
21 SEAL, Oil 26-89238
22 SEAL, Oil 26-16977
23 GASKET, LOWER 27-8M0090319 27-85608 1
24 GASKET, UPPER 27-858524 27-85609 1, 27-85609B 1
25 FACE PLATE 8M0204677
26 BODY ASSEMBLY, Water Pump 46-96148T1
27 INSERT 48752T
28 SEAL, RUBBER 26-38970
29 IMPELLER 47-89984T3
30 KEY 28-8M0214992
31 SCREW, (#14-8 x 2.25) 10-8M0215009
32 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
33 NUT, (.250-28) 11-8267119
34 WASHER 12-36001
35 NUT 11-13436
37 SLEEVE 23-29804T
38 SHIFT SHAFT, LOWER 8152641
39 E RING 53-29641
40 O-RING, (.862 x .103) 25-25439
41 BUSHING ASSEMBLY 23-77631A2
42 SEAL, Oil 26-8M0204708
43 WASHER, RUBBER - SHIFT SHAFT BUSHING 12-77674
- SEAL KIT 26-89238A2
- REPAIR KIT, Water Pump 46-96148A8
- GASKET SET, Engine Overhaul 27-11338A88

GEAR HOUSING(DRIVESHAFT)(CASTING #1655-9572C)

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Below is the parts list for Mercury XR-4 GEAR HOUSING(DRIVESHAFT)(CASTING #1655-9572C):

Mercury XR-4 GEAR HOUSING(DRIVESHAFT)(CASTING #1655-9572C) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (LONG) (BLACK) 1674-814247T3
- GEAR HOUSING ASSEMBLY (LONG) (GRAY) 1674-814247T4
1 GEAR HOUSING ASSEMBLY (BLACK) 1674-814247T8
1 GEAR HOUSING ASSEMBLY (GRAY) 1674-814247T9
2 CONNECTOR ASSEMBLY, SPEEDOMETER 22-85822A10
3 PIN, Dowel, GEAR HOUSING LOCATING 17-43044
4 STUD, (.438 x 3.12), GEAR HOUSING 16-786382
5 STUD, (.44 x 2.06), GEAR HOUSING 16-8M0133358
6 STUD, (.312 x 3.38), WATER PUMP 16-8M0034463 16-56297 2
7 STUD, (.250-20/.250-28 x 3.125), WATER PUMP 16-306671
8 BEARING, DRIVESHAFT 31-32898T
9 SCREW, (.375-16 x .250), GREASE FILLER 10-79953Q04
10 SCREW, Magnetic, DRAIN 22-8M0058389 22-67892A06
11 DRIVESHAFT 45-15298
12 Not Sold Separate, Pinion Gear (PART OF 43-16279A2) (#N.S.S.)
13 WASHER, GREASE FILLER AND DRAIN SCREW 12-191833
14 NUT, (.625-18), PINION GEAR TO DRIVESHAFT 11-35921
15 SHIM SET, ROLLER BEARING TO GEAR HOUSING 15-42637A1
16 BEARING ASSEMBLY, Roller/Cup, DRIVESHAFT 31-8M0146566
17 NUT, DRIVESHAFT BEARING 8245191
18 BASE ASSEMBLY, Water Pump 46-8M0077147 46-42579A 3
19 GASKET, WATER PUMP TO GEAR HOUSING 27-8M0204678
20 O-RING, (2.175 x .175), WATER PUMP 25-8M0142854
20 O-RING, WATER PUMP (2.109 I.D.) 25-38099
21 SEAL, Oil, WATER PUMP 26-89238
22 SEAL, Oil, WATER PUMP 26-16977
23 GASKET, LOWER - WATER PUMP 27-8M0090319 27-85608 1
24 GASKET, UPPER - WATER PUMP 27-858524 27-85609 1, 27-85609B 1
25 FACE PLATE, WATER PUMP 8M0204677
26 BODY ASSEMBLY, Water Pump 46-96148T1
27 INSERT, WATER PUMP BODY 48752T
28 SEAL, RUBBER - WATER INLET TUBE 26-38970
29 IMPELLER, WATER PUMP 47-89984T4
30 KEY, IMPELLER DRIVE 28-8M0214992
31 SCREW, (#14-8 x 2.25), WATER PUMP 10-8M0215009
32 WASHER, (.281 x .500 x .060) Stainless Steel, WATER PUMP SCREW AND STUD 12-8M0204649
33 NUT, (.250-28), WATER PUMP STUD 11-8267119
34 WASHER, WATER PUMP STUD 12-36001
35 NUT, WATER PUMP STUD 11-13436
36 RING, Rubber, RUBBER (DRIVESHAFT) 25-8M0214918
37 SLEEVE, GUIDE - WATER INLET TUBE 23-29804T
38 SHAFT, SHIFT - LOWER 15299
39 E RING, RETAINING - SHIFT SHAFT 53-29641
40 O-RING, (.862 x .103), SHIFT SHAFT BUSHING 25-25439
41 BUSHING ASSEMBLY, SHIFT SHAFT 23-77631A2
42 SEAL, Oil, SHIFT SHAFT BUSHING 26-8M0204708
43 WASHER, RUBBER - SHIFT SHAFT BUSHING 12-77674
- REBUILD KIT, Water Pump 46-96148A8
- SEAL KIT 26-89238A2
- GASKET SET, Engine Overhaul 27-11338A88

GEAR HOUSING(PROPELLER SHAFT) (CASTING #1674-814247C)

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Below is the parts list for Mercury XR-4 GEAR HOUSING(PROPELLER SHAFT) (CASTING #1674-814247C):

Mercury XR-4 GEAR HOUSING(PROPELLER SHAFT) (CASTING #1674-814247C) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, 1.78:1 Gear Ratio - Black 1674-814247T3
- GEAR HOUSING ASSEMBLY, 1.78:1 Gear Ratio - Gray 1674-814247T4
1 GEAR HOUSING ASSEMBLY, Basic - Black 1674-814247T1
1 GEAR HOUSING ASSEMBLY, Basic - Gray 1674-814247T2
44 CAM, Shift Control 760394
45 FOLLOWER KIT, Cam 850315A1
46 SPRING 24-30622
47 SHIM SET 15-44491A1
48 BEARING SET, Cup And Cone 31-30894A1
49 GEAR ASSEMBLY, Forward 43-16279A2
50 BEARING, Needle 31-30895T
51 CLUTCH 52-822539T 52-822539, 52-814756, 52-12777
52 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
53 SPRING 24-30893
54 PROPELLER SHAFT 44-12238T
55 Not Sold Separate, Reverse Gear (PART OF 43-16279A2) (#N.S.S.)
56 THRUST WASHER 12-76358
57 O-RING 25-29976
58 CARRIER ASSEMBLY, Bearing 41529T2
59 FITTING, Grease 22-8M0169588
60 BEARING, Needle 31-30956T
61 SEAL 26-8M0204670
62 KEY 28-30281
63 TAB WASHER 14-52700
64 COVER 52699
65 FILLER BLOCK 8M0039169 67891
66 SCREW, (.375-16 x 1.00) 10-65210
68 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
69 PROP NUT KIT, (.750-16) 11-52707Q1
70 TRIM TAB, Anodic 97-15300
71 SCREW, (.437-14 x 1.75) 10-66024
72 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
73 NUT, (.437-20) Stainless Steel 11-8M0204653
74 THRUST WASHER 13191Q01
- SEAL KIT 26-89238A2
- GASKET SET, Engine Overhaul 27-11338A88

GEAR HOUSING(PROPELLER SHAFT)(CASTING #1655-9572C)

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Below is the parts list for Mercury XR-4 GEAR HOUSING(PROPELLER SHAFT)(CASTING #1655-9572C):

Mercury XR-4 GEAR HOUSING(PROPELLER SHAFT)(CASTING #1655-9572C) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (LONG) (BLACK) 1674-814247T3
- GEAR HOUSING ASSEMBLY (LONG) (GRAY) 1674-814247T4
1 GEAR HOUSING ASSEMBLY (BLACK) 1674-814247T8
1 GEAR HOUSING ASSEMBLY (GRAY) 1674-814247T9
44 CAM, Shift Control 760394
45 FOLLOWER KIT, Cam 850315A1
46 SPRING, COMPRESSION - CAM FOLLOWER 24-30622
47 SHIM SET 15-44491A1
48 BEARING SET, Cup And Cone 31-30894A1
49 GEAR ASSEMBLY, Forward 43-16279A2
50 BEARING, Needle, FORWARD GEAR 31-30895T
51 RATCHET 52-822539T 52-822539, 52-814756, 52-12777
52 PIN, Cross, CLUTCH 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
53 SPRING, RETAINING - CROSS PIN 24-30893
54 PROPELLER SHAFT 44-12238T
55 Not Sold Separate, Reverse Gear (PART OF 43-16279A2) (#N.S.S.)
56 THRUST WASHER, BEARING CARRIER 12-76358
57 O-RING, BEARING CARRIER 25-29976
58 CARRIER ASSEMBLY, Bearing 41529T2
59 FITTING, Grease 22-8M0169588
60 BEARING, Needle, BEARING CARRIER 31-30956T
61 SEAL 26-8M0204670
62 KEY, LOCATING - BEARING CARRIER 28-30281
63 TAB WASHER, GEAR HOUSING COVER 14-52700
64 COVER, GEAR HOUSING 52699
65 FILLER BLOCK 8M0039169 67891
66 SCREW, (.375-16 x 1.00) Stainless Steel 10-30206
67 WASHER, Splined 12-31211Q03
68 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
69 PROP NUT KIT, (.750-16) 11-52707Q1
70 TRIM TAB 97-31640Q4
71 SCREW, ANODIC PLATE 10-15797
72 WASHER, (.453 x .812 x .105) Stainless Steel, DRIVESHAFT HOUSING STUDS 12-45176
73 NUT, (.437-20) Stainless Steel, DRIVESHAFT HOUSING STUDS 11-8M0204653
74 THRUST WASHER 13191Q01
75 LOCKWASHER, Toothed 13-423511
- SEAL KIT 26-89238A2
- GASKET SET, Engine Overhaul 27-11338A88

OIL INJECTION COMPONENTS

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Below is the parts list for Mercury XR-4 OIL INJECTION COMPONENTS:

Mercury XR-4 OIL INJECTION COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 SENSOR ASSEMBLY 12430A4
2 SCREW, (#10-16 x .625) Stainless Steel, SENSOR ATTACHING 10-48409
3 WARNING MODULE ASSEMBLY 41470A27
4 WASHER, WARNING MODULE SCREW 12-38833
5 SCREW, (#10-32 x .875), WARNING MODULE TO CYLINDER BLOCK 10-690201
6 PUMP ASSEMBLY, Oil 815698T 815698, 41032
7 SCREW, (#10-32 x .625), OIL PUMP TO CRANKCASE 10-32228
7 SCREW, (#10-32 x 1.120), OIL PUMP TO CRANKCASE 10-41507
8 LINK, THROTTLE LEVER TO OIL PUMP 193856
9 BEARING ASSEMBLY, DRIVE GEAR 23-41429A2
10 GEAR, Driven 43-14563
11 TUBING, OIL PUMP TO TEE 32-82381335
12 O-RING, OIL PUMP 25-11379
13 SCREW, (#10-32 X .380), WARNING MODULE LEAD 10-42813
14 TANK 1257-87421
15 CAP ASSEMBLY, OIL TANK 36-43298A2
16 O-RING, (2.225 x .210), CAP 25-11332
17 HOUSING ASSEMBLY, Adaptor 816190A4
18 O-RING, (2.225 x .210), ADAPTOR HOUSING 25-11332
19 TUBE, OIL PICK-UP 32-99802
20 HOUSING ASSEMBLY, Flywheel 816190A4
21 HOSE, (114.00 Inches), OIL 32-99439
22 HOUSING 12540A3
23 LATCH 12242A1
24 RESERVOIR, Oil 994436
25 SCREW, (#10-32 x .875), OIL RESERVOIR ATTACHING 10-690201
26 WASHER, OIL RESERVOIR SCREW 12-42118
27 GROMMET, OIL RESERVOIR SCREW 25-42117
28 BUSHING, OIL RESERVOIR SCREW 23-42116
29 TUBING, OIL RESERVOIR TO OIL PUMP (Cut to 5.25 Inches) 32-82381455
30 CAP ASSEMBLY, OIL RESERVOIR 36-43300A9
31 GASKET, RESERVOIR CAP 27-43307T
32 FLOAT ASSEMBLY 8M0187298
33 PUSH NUT 11-99265
34 CLAMP, OIL HOSE (SMALL) 54-415821
35 CLAMP, OIL HOSE (LARGE) 54-415823
36 LINE, (57.00 Inches Bulk), OIL 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
37 TEE, OIL TUBING 22-42425
38 HOSE, OIL (Cut to 6.75 Inches) 32-9072925
39 HOSE 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
40 FITTING, CHECK VALVE (CRANKCASE) 21-8781051

POWER TRIM COMPONENTS

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Below is the parts list for Mercury XR-4 POWER TRIM COMPONENTS:

Mercury XR-4 POWER TRIM COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 MANIFOLD ASSEMBLY (BLACK) 99659A21
1 MANIFOLD ASSEMBLY (GRAY) 99659A22
2 PIPE PLUG, MANIFOLD 22-56800
3 TRIM CYLINDER ASSEMBLY (BLACK) 41493A7
3 TRIM CYLINDER ASSEMBLY (GRAY) 41493A7
4 GUIDE ASSEMBLY 41492A1
5 REPAIR KIT 25-41478A1
6 CHECK VALVE KIT 41482A2
7 GUIDE ASSEMBLY, TRIM ROD 1100-8M0021648 878243A 1
8 PISTON/ROD ASSEMBLY, Power Trim, PORT 878413A1
9 TRIM FILTER ASSEMBLY 35-12184A1
10 PISTON/ROD ASSEMBLY, Power Trim, STARBOARD 878414T01 878414A 1
11 PIN, Groove, TRIM CYLINDER (UPPER) 17-821539 17-13794, 17-19603
12 VALVE ASSEMBLY 99660A1
12A E RING 53-815949001 53-812844, 53-835104
13 SCREW, (M6 x 14), COVER 10-4000327
14 WASHER, COVER SCREW 12-4002315
15 COVER, MANIFOLD 99642
16 O-RING KIT 25-48462A4
17 PLUG ASSEMBLY 19-99609A1
18 SHAFT ASSEMBLY 99641A1
19 PIPE PLUG, SHAFT 22-56800
20 SCREW, (M6 x 20), PUMP AND MOTOR 10-4008820
21 LOCKWASHER, (M6) 13-400256
22 PUMP AND MOTOR 826729A10 826729A09, 826729A08, 826729A07, 826729A 4
23 SHAFT, UPPER 99625002
24 ANODE ASSEMBLY 97-818298Q1
25 SCREW, (M6 x 35), ANODE 10-4000332
26 WASHER, (.281 x .500 x .060) Stainless Steel, ANODE SCREW 12-8M0204649
27 STRIKER PLATE, TRIM SHAFT 8M0045383 99630 1
28 LOCKWASHER, (.375) 13-58643
29 NUT, (.375-24) 11-46335
30 CABLE ASSEMBLY, (17.00 Inches), POWER TRIM 84-17201A2
31 CABLE ASSEMBLY (13-1/4") (BLACK) 84-79138A12
31 WIRE ASSEMBLY, (4.750 Inches) 84-87379A25
31 CABLE ASSEMBLY, (3.50 Inches) Black 84-88807A8
32 SOLENOID, Starter 8M0185622
33 SCREW, (.250-20 x .620) Stainless Steel, SOLENOID 10-28635
34 NUT, Brass, SOLENOID TERMINAL 8-32,11-26419
35 LOCKWASHER, (.250) Stainless Steel, SOLENOID TERMINAL 13-26992
36 NUT, (.250-20) Brass, SOLENOID TERMINAL 11-94330
37 INSULATOR, SOLENOID 85-97861
38 CLIP, PUMP WIRE 54-22875
39 C WASHER, CLIP SCREW 8M0084613 69205
40 SCREW, (#10-16 x .440), CLIP TO TRANSOM BRACKET 10-69079
41 PIN, Groove, TRIM CYLINDER (LOWER) 17-878267 17-44431
42 SCREW, (M10 x 30), MANIFOLD 10-4000377
43 LOCKWASHER, (M10) Stainless Steel, MANIFOLD SCREW 13-400258

POWER TRIM PUMP

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Below is the parts list for Mercury XR-4 POWER TRIM PUMP:

Mercury XR-4 POWER TRIM PUMP Diagram
Position No. Part Name OEM Number Supersedes
- PUMP AND MOTOR 826729A10 826729A09, 826729A08, 826729A07, 826729A 4
1 FRAME AND FIELD KIT 12659
2 SPRING KIT, Brush 12665
3 BRUSH CARD KIT 13506
4 PUMP AND END FRAME KIT 12662
5 SEAL KIT, Pump 126631
6 END FRAME KIT 12660
7 ARMATURE KIT 12661
8 THRU BOLT KIT 12664

REED BLOCK AND CYLINDER HEAD

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Below is the parts list for Mercury XR-4 REED BLOCK AND CYLINDER HEAD:

Mercury XR-4 REED BLOCK AND CYLINDER HEAD Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER HEAD ASSEMBLY 15221A5
2 GASKET, CYLINDER COVER 27-41247T01
3 SCREW, (.375-16 x 2.30), CYLINDER HEAD 10-98534
4 WASHER, (.406 x .812 x .065), CYLINDER HEAD SCREW 12-25909
5 GASKET, THERMOSTAT 27-8M0204714
6 COVER KIT, THERMOSTAT 90390A1
7 SCREW, (.312-18 x 1.00), THERMOSTAT COVER 10-35386
8 FITTING, (.250-18) 90 Degree - Brass, ELBOW - WATER HOSES 22-687271
9 HOSE, (24.500 Inches Bulk), WATER DISTRIBUTION 32-77653101
10 FITTING, THERMOSTAT COVER TO WATER HOSES 22-68728
11 CLAMP, WATER HOSES 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 SENDER, Temperature (STARBOARD) 97465
13 THERMOSTAT 75692
14 SENSOR ASSEMBLY, Temperature (PORT) 13536A7
15 RETAINER, SENSOR AND SENDER 137151
16 SCREW, (.312-18 x .500), RETAINER 10-98257
17 HOUSING, REED BLOCK 99747A9
18 SCREW, (.250-20 x 1.25), REED BLOCK HOUSING 10-24878
18 SCREW, (.250-20 x 1.50), REED BLOCK HOUSING 10-69093
18 SCREW, (.250-20 x 1.375), REED BLOCK HOUSING 10-69067
19 GASKET, REED BLOCK HOUSING 27-935361
20 GASKET, REED BLOCK 27-657443
21 REED BLOCK 75953
22 REED ASSEMBLY 34-75362A1
23 CLAMP, Reed 961832
24 SCREW, (#8-32 x .375), REEDS TO REED BLOCK 10-57583T
25 SCREW, (.250-20 x .750), REED BLOCK ATTACHING 10-65746
26 STUD, (.250-28 x 1.125), CARBURETOR MOUNTING 16-270372
27 CHECK VALVE, BLEED HOSE TO REED BLOCK HOUSING 21-426585
28 FITTING, BLEED HOSE TO CYLINDER BLOCK (90 Degree) 22-15133
29 TUBING, (20.00 Feet Bulk), BLEED LINE 32-892024122 32-99130122
30 CHECK VALVE 21-42657A3
31 CONNECTOR, BLEED HOSE (PRESS-IN) 22-56759
32 CHECK VALVE 21-64871A2
33 CLIP (9/16") 54-23567
33 CLAMP (1") 54-26404
34 SCREW, (#10-16 x .440), CLIP 10-69079
35 C WASHER 8M0084613 69205
- GASKET SET, Engine Overhaul 27-11338A88

STARTER MOTOR ASSEMBLY

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Below is the parts list for Mercury XR-4 STARTER MOTOR ASSEMBLY:

Mercury XR-4 STARTER MOTOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
- STARTER MOTOR ASSEMBLY 50-893893 50-79472T 2, 50-79472 2
1 DRIVE KIT 90645
2 PINION ASSEMBLY, Drive 13310T1
3 PLATE, DRIVE END 75660
4 BOLT, THRU 10-74968
6 Not Sold Separate, Washer (AMERICAN BOSCH #WA3122) (#N.S.S.)
7 ARMATURE 79216
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER, BRUSH 898265014 61787
10 SCREW, BRUSH AND HOLDER 10-68586
11 END CAP, COMMUTATOR 15386001

SWIVEL BRACKET AND STEERING ARM

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Below is the parts list for Mercury XR-4 SWIVEL BRACKET AND STEERING ARM:

Mercury XR-4 SWIVEL BRACKET AND STEERING ARM Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY (BLACK) 1499-8M0102865 1499-8710T20
1 SWIVEL BRACKET ASSEMBLY (GRAY) 1499-8710T21
2 SEAL, Oil, SWIVEL BRACKET (LOWER) 26-87735
3 BUSHING, SWIVEL BRACKET (LOWER AND UPPER) 23-818764 23-67669
4 O-RING, SWIVEL BRACKET (UPPER) 25-33466
5 SPACER, SWIVEL BRACKET (UPPER) 23-67668
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 SWIVEL PIN ASSEMBLY, Steering Arm (BLACK) 17-67706A55
8 SWIVEL PIN ASSEMBLY, Steering Arm (GRAY) 17-67706A55
9 SCREW, (.437-20 x 7.50), STEERING ARM TO UPPER MOUNT 10-8M0176309
10 MOUNT, RUBBER - UPPER 77326
11 WASHER, UPPER MOUNT BOLT 12-66921
12 WASHER, UPPER MOUNT BOLT 12-78688
13 NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT 11-8M0204653
14 LINK ASSEMBLY, Steering 92876A12
15 SCREW, (.375-24 x 1.25), STEERING LINK TO STEERING ARM 10-849838 10-14000
16 NUT, (.375-24), STEERING LINK SCREW 11-8M0204726
17 WASHER, (.406 x .734 x .063) Stainless Steel, STEERING LINK TO STEERING ARM 12-34931
18 WAVE WASHER, BOTTOM YOKE 13-78854
19 YOKE ASSEMBLY, Bottom (BLACK) 86580A1
19 YOKE ASSEMBLY, Bottom (GRAY) 86580A1
20 RING, Retaining, BOTTOM YOKE 53-67684
21 WASHER, THRUST - SWIVEL BRACKET 12-67670
22 BUMPER, Top Yoke 88882
23 SENDER ASSEMBLY, Trim 8M0074846 821180A 6
24 SCREW, (#10-24 x .750), TRIM SENDER 10-852368 10-56682
25 LOCKWASHER, Stainless Steel, TRIM SENDER SCREW 10,13-26996
26 WASHER, (.203 x .406 x .040), TRIM SENDER SCREW 12-89302
27 SCREW, (.250-28 x .500), SWIVEL BRACKET 10-64014
- GASKET SET, Engine Overhaul 27-11338A88

Service/Support Material

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Below is the parts list for Mercury XR-4 Service/Support Material:

Mercury XR-4 Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
-- PARTS MANUAL , XR-4 Magnum II 90-18739
- SERVICE MANUAL 90-976583
- OWNERS GUIDE (BLACK) 90-17746880
- OWNERS GUIDE (GRAY) 90-17747880
- DECAL SET (BLACK) 37-17813A88
- DECAL SET (GRAY) 37-11625A88

TACHOMETER, TRIM GAUGE, TEMPERATURE GAUGE

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Below is the parts list for Mercury XR-4 TACHOMETER, TRIM GAUGE, TEMPERATURE GAUGE:

Mercury XR-4 TACHOMETER, TRIM GAUGE, TEMPERATURE GAUGE Diagram
Position No. Part Name OEM Number Supersedes
1 TACHOMETER 79-895283Q43 79-825348A 1
2 BRACKET, MOUNTING 79101T
3 LIGHT BULB, Wedge Base (14V - .19W) 88-72729
4 SOCKET, Light Bulb 88-79888
5 NUT, Brass 8-32,11-26419
6 CABLE ASSEMBLY, (1.50 Feet) Black, TRIM GAUGE 84-86322A7
6 CABLE ASSEMBLY, (1.50 Feet) Purple, TRIM GAUGE 84-86323A5
7 TRIM GAUGE 79-895292Q41 79-825338A 1, 79-825338A 3
8 BRACKET, MOUNTING - TRIM GAUGE 79480
9 LIGHT BULB, Wedge Base (14V - .19W), TRIM GAUGE 88-72729
10 SOCKET, Light Bulb, TRIM GAUGE 88-79888
11 NUT, Brass, TRIM GAUGE TERMINAL 8-32,11-26419
12 WASHER, TRIM GAUGE TERMINAL 12-26427
13 HARNESS ASSEMBLY, Tachometer (5.00 Feet) 84-86396A8
14 TEMPERATURE GAUGE 79-895287Q41 79-825326A 1
15 LIGHT BULB, Wedge Base (14V - .19W) 88-72729
16 SOCKET, Light Bulb 88-79888
17 WASHER 12-26427
18 BRACKET 79480
19 NUT, Brass 8-32,11-26419
20 CABLE ASSEMBLY, (2.00 Feet) Purple 84-86323A2
20 CABLE ASSEMBLY, (17.00 Inches) Black 84-61600A16
20 CABLE ASSEMBLY, (45.00 Inches) Tan 84-88824A4

THROTTLE LEVER AND SHIFT SHAFT

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Below is the parts list for Mercury XR-4 THROTTLE LEVER AND SHIFT SHAFT:

Mercury XR-4 THROTTLE LEVER AND SHIFT SHAFT Diagram
Position No. Part Name OEM Number Supersedes
1 PIVOT, TRIGGER PLATE 74897T
2 BALL JOINT ASSEMBLY, TRIGGER PLATE 62459T
3 NUT, Brass, LINK ROD 10-32,11-45076
4 ROD, TRIGGER PLATE 76035
5 NUT, , BALL JOINT 10-32,11-46438
6 LEVER ASSEMBLY, SPARK ADVANCE 41094A3
7 SCREW, (.250-20 x 2.125), SPARK ADVANCE LEVER - STOP 10-64022
8 NUT, (.250-20), SPARK ADVANCE STOP SCREW 11-64015
9 CAP, Nylon, SPARK AADVANCE LEVER STOP SCREW 26852
10 SCREW, (.190-32 x 1.250), SPARK ADVANCE LEVER - STOP 10-69560
11 NUT, Stainless Steel, SPARK ADVANCE LEVER STOP SCREW 10-32,11-68219
12 CAP, SPARK ADVANCE LEVER STOP SCREW 48039
13 LEVER, THROTTLE CONTROL 410952
14 SCREW, (.375-16 x 1.75), THROTTLE LEVER/ADVANCE LEVER 10-818165 10-55337
15 BUSHING, THROTTLE LEVER 23-55164
16 BUSHING, SPARK ADVANCE LEVER 23-55171
17 SPRING, THROTTLE AND SPARK ADVANCE LEVER 24-68784
18 WASHER, SPARK ADVANCE LEVER 12-68410
19 SCREW, (.250-20 x 2.125), THROTTLE LEVER - STOP 10-64022
20 NUT, (.250-20), THROTTLE LEVER STOP SCERW 11-64015
21 CAP, Nylon, THROTTLE LEVER STOP SCREW 26852
22 LATCH, CABLE 39483
23 SCREW, (.250-28 x .880), CABLE LATCH TO THROTTLE LEVER 10-69026
24 SPRING, CABLE LATCH TO THROTTLE LEVER 24-20099
25 NUT, (.250-28), CABLE LATCH SCREW 11-826709109 11-33825, 11-35045
26 ROD, THROTTLE CONTROL 79949
27 BARREL, THROTTLE CONTROL ROD 8M0221994
28 CAM, Throttle 178861
29 STUD, (.250-28 x 1.750), THROTTLE CAM ATTACHING 16-20353
30 BUSHING, THROTTLE CAM 23-26856
31 NUT, THROTTLE CAM STUD 11-36069
32 SPRING, THROTTLE RETURN 24-41050
33 BRACKET, ANCHOR - CONTROL CABLES 814283A2
34 LATCH, CONTROL CABLE 98889
35 DRIVE SCREW, LATCH 10-42975
36 SCREW, (.312-18 x .880), ANCHOR BRACKET ATTACHING 10-53167T
37 GUIDE BLOCK, LINK ROD 37896
38 SPRING, LINK ROD TO GUIDE BLOCK 24-20099
39 LINK ROD ASSEMBLY 67073A1
40 WEAR PLATE, LINK ROD 52100
41 LATCH, CONTROL CABLE FASTENING 8M0036768 38279
42 WASHER, (.2656 x .625 x .0625) Stainless Steel, LATCH 12-35462
43 NUT, LINK ROD 11-36069
44 SHIFT SHAFT ASSEMBLY 79932A16
45 WAVE WASHER, LINK ROD 13-29720
46 BUSHING, NYLON - LINK ROD 23-26600
47 WASHER, (.2656 x .625 x .0625) Stainless Steel, LINK ROD 12-35462
48 NUT, LINK ROD TO SHIFT SHAFT 11-36069
49 CUP, BARREL RETAINER - ANCHOR BAR 39519

TRANSOM BRACKET

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Below is the parts list for Mercury XR-4 TRANSOM BRACKET:

Mercury XR-4 TRANSOM BRACKET Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom (STARBOARD) (BLACK) 3401-8718F7
1 BRACKET ASSEMBLY, Transom (STARBOARD)(GRAY) 3401-8718F8
2 BRACKET ASSEMBLY, Transom (PORT) (BLACK) 3400-8716A8
2 BRACKET ASSEMBLY, Transom (PORT) (GRAY) 3400-8716A9
3 FITTING, Grease, PORT TRANSOM BRACKET 22-8M0169588
5 TILT TUBE 99170A2
6 NUT, TILT TUBE (1"-14) (BLACK) 11-859133 11-34862, 11-90068F 3, 11-90068F 4
6 NUT, TILT TUBE (1"-14) (GRAY) 11-859133 11-34862, 11-90068F 3, 11-90068F 4
7 O-RING, (.612 x .103), TILT TUBE 25-45711
8 WASHER, TILT TUBE 13-88750
9 NUT, (.875-14), TILT TUBE 11-858869 11-30499
10 SCREW, (.500-20 x 4.500), TRANSOM BRACKET TO TRANSOM 10-8M0149747
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, TRANSOM BRACKET BOLT 12-8M0204648
12 NUT, (.500-20), TRANSOM BRACKET BOLT 11-91962
13 LEVER ASSEMBLY, TILT LOCK 8M0115104 8M0115103, 99629T 2
14 WAVE WASHER, TILTLEVER 13-99611
15 NYLINER, TILT LEVER 23-65830
16 KNOB, TILT LOCK LEVER (BLACK) 99633
16 KNOB, TILT LOCK LEVER (GRAY) 99633
17 PIN, Groove 17-99615
18 SPRING 24-99622
19 PIN, Groove 17-99604
20 BOLT ASSEMBLY, TILT LOCK 10-96930A1
21 NUT, (.375-24), BOLT 11-23161
- GASKET SET, Engine Overhaul 27-11338A88

WIRING HARNESS, STARTER SOLENOID AND RECTIFIER

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Below is the parts list for Mercury XR-4 WIRING HARNESS, STARTER SOLENOID AND RECTIFIER:

Mercury XR-4 WIRING HARNESS, STARTER SOLENOID AND RECTIFIER Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, IGNITION 434292
2 SWITCHBOX ASSEMBLY 332-7778A12
3 SCREW, (#12-24 x 2.00), SWITCH BOX TO IGNITION PLATE 10-13669
4 HOLDER, Fuse 134731
5 BUSHING, SWITCH BOX SCREW 23-94453
6 CABLE ASSEMBLY, SWITCH BOX TO SWITCH BOX 84-62310A2
7 NUT, Brass, SWITCH BOX TERMINAL 10-32,11-45076
8 WIRE ASSEMBLY, SWITCH BOX 84-60871A10
9 SCREW, (#10-16 x .375), WIRE ATTACHING 10-62568
10 SCREW, (.190-32 x .620), CABLE TO IGNITION PLATE 10-38055
11 CABLE ASSEMBLY, Black 84-65999A3
12 SCREW, (1.25), IGNITION PLATE 10-60411
13 LOCKWASHER, (.312), IGNITION PLATE SCREW 13-8M0204647
14 WASHER, IGNITION PLATE SCREW 12-36042
15 WASHER, (Rubber), IGNITION PLATE SCREW 12-67264
16 BUSHING, IGNITION PLATE SCREW 23-67268
17 RECTIFIER 8M0058226 816770T, 816770, 62351A 1, 83-70350A 1, 83-70350A 3
18 SCREW, (.190-32 x .620), RECTIFIER TO IGNITION PLATE 10-38055
19 NUT, Brass, RECTIFIER TERMINALS 10-32,11-45076
20 SWITCH ASSEMLBY 87-33386A3
21 SCREW, (.190-32 x .620), MERCURY SWITCH TO IGNITION PLATE 10-38055
22 NUT, Brass, MERCURY SWITCH TERMINAL 10-32,11-45076
23 SCREW, (#10-32 x .500), LEAD ATTACHING 10-87926
24 CABLE ASSEMBLY, Battery - Positive, POSITIVE 84-88439A14
24 CABLE ASSEMBLY, Battery - Negative, NEGATIVE 84-88439A2
25 HARNESS ASSEMBLY, ENGINE 84-96220A4
26 FUSE, 20 Ampere 88-8M0207796
27 CABLE ASSEMBLY, FUSE 84-95084A2
28 CLAMP, HARNESS AND CABLES 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
29 SOLENOID, Starter Comment: 10-32 5/16-18 TERMINALS 89-853654A1
30 NUT, Brass, SOLENOID TERMINALS Comment: 10-32 5/16-18 TERMINALS 10-32,11-45076
31 LOCKWASHER, (.312), SOLENOID TERMINALS Comment: 10-32 5/16-18 TERMINALS 13-53166
32 NUT, (.312-18), SOLENOID TERMINALS Comment: 10-32 5/16-18 TERMINALS 11-8M0204668
33 SCREW, (.250-20 x .620), SOLENOID TO IGNITION PLATE 10-31716
34 LOCKWASHER, (.250) Stainless Steel, SOLENOID TO IGNITION PLATE SCREW 13-26992
35 CABLE ASSEMBLY, Black, UPPER MOUNT 84-65999A2
36 INSULATOR, SOLENOID 85-97861
37 VOLTAGE REGUALTOR 88825A7
38 SCREW, (#10-16 x .625) Stainless Steel, VOLTAGE REGULATOR 10-48409
39 HARNESS ASSEMBLY 84-13397A1
40 NUT, Brass, VOLTAGE REGULATOR 10-32,11-45076

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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