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Mercury V-150 DFI (2.5L) (0T801000 THRU 1B226999) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury V-150 DFI (2.5L) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury V-150 DFI (2.5L) Accessories:

Mercury V-150 DFI (2.5L) Accessories Diagram
Position No. Part Name OEM Number Supersedes
- DECK FILL KIT, Oil 15969A3
- FLUSHING ATTACHMENT 44357Q2
- HOSE EXTENSION KIT 41729A3
- SWITCH KIT, Trim (10.00 Feet) Comment: (With or Without Tiller) 87-18286A18
- MERCATHODE KIT 88334A2
- VISUAL WARNING SYSTEM Comment: (LOW OIL/OVERHEAT) 17334A2
- TRIM REDUCER KIT Comment: (0-80 MHP/0-7000 RPM)(GREY FACE) 858915A1
- SCREW, (.500-20 x 6.500), Mounting Comment: (6-1/2 Inch)(Optional) 10-677552
0 DECK FILL KIT, Oil 15969A3
0 DIODE ASSEMBLY Comment: (DUAL ENGINE) 812497A2
0 FLUSHING ATTACHMENT 44357Q2
0 FLUSH COUPLING 22-852400 56-820386A55
0 SWITCH/LANYARD KIT 87-19674Q2
0 MERCATHODE KIT 88334A2
0 HOSE EXTENSION KIT 41729A3
0 VISUAL WARNING SYSTEM Comment: (LOW OIL/OVERHEAT) 17334A2
0 SMART TACH KIT Comment: (0-7000 RPM)(GREY FACE) 79-859019A1
0 SMART SPEED/SMART TACH Comment: (0-80 MHP/0-7000 RPM)(WHITEFACE) 79-859070A2
- HARNESS ASSEMBLY 84-859315A1
0 SMART TACH KIT Comment: (0-7000 RPM)(WHITE FACE) 79-859067A1
0 HARNESS ASSEMBLY 84-877561A2
0 ISOLATOR KIT, Battery 84-8M0094239 84-815366A 5

Air Compressor Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Air Compressor Components:

Mercury V-150 DFI (2.5L) Air Compressor Components Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR KIT, Air (WITH PULLEY) 8M0060053 8M0057463, 8M0050656, 899113A03, 831998A21, 831998A16, 831998A22, 831998A13, 831998T 9, 831998A14
2 NOT SOLD SEPARATE, Body NSS
3 END CAP ASSEMBLY Comment: SN# 0T979999 & Below 1100-8M0050792 1173-828131A12, 1173-828131A09, 1173-828131A 8 SN# 0T979999 & Below
3 END CAP ASSEMBLY Comment: SN# 0T980000 & Up 1100-8M0050792 1173-828131A12, 1173-828131A09, 1173-828131A 8 SN# 0T980000 & Up
4 NOT SOLD SEPARATE, Retaining Ring NSS
5 O-RING, (2.739 x .070) 25-832804
6 O-RING, (2.739 x .070) 25-832804
7 SCREW, (M6 x 20) 10-82130020
8 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
9 NOT SOLD SEPARATE, Bearing NSS
10 NOT SOLD SEPARATE, Bearing NSS
11 NOT SOLD SEPARATE, Piston assembly (W/Rings and Pin) NSS
12 NOT SOLD SEPARATE, Oil Scraper Ring NSS
13 NOT SOLD SEPARATE, Top Ring NSS
14 NOT SOLD SEPARATE, Oil Ring NSS
15 NOT SOLD SEPARATE, Wrist Pin NSS
16 NOT SOLD SEPARATE, Piston with Wrist Pin NSS
17 RING, Lock, Lock 53-8348101
18 REED PLATE ASSEMBLY 835088A10 835088A 4
19 O-RING, (3.489 x .070) 25-67207
20 O-RING, (2.739 x .070) 25-832804
21 SEAL 26-828225
22 HEAD ASSEMBLY, Compressor Comment: SN# 0T972180 & Below 835087A3
22 HEAD KIT, Compressor Comment: SN# 0T972181 & Up 835087A04
23 FITTING 22-8307534
24 SCREW, (M8 x 35) 10-82446035
25 SENSOR ASSEMBLY, Temperature 13536A14
26 RETAINER 137151
27 SCREW, (M8 x 14) 10-81893414
28 O-RING, (.468 x .078) 25-831985 25-885187
29 PLUG, Pipe (.125-27) Brass Comment: SN# 0T972180 & Below 22-390721
30 FITTING 22-151331
31 FITTING, Check Valve 21-428641
32 FITTING, Elbow - 45 Degree - Brass (.125-27) 22-851975
33 FITTING 22-14868
34 FITTING 22-856744 22-856744 1
35 GROMMET 25-855349002 25-855349
36 NOT SOLD SEPARATE, Decal-Assy. Instructions NSS
37 SCREW, (M10 x 25) Hex Flange - Stainless Steel 10-4010825
38 STUD, (.312-18/.312-24 x 4.190) 16-858762001 16-8M0020427, 16-858762
39 WASHER, Special 12-854640
40 NUT, (.312-24) 11-46356
41 PULLEY 8M0175171
42 SCREW, (M6 x 12) 10-85593912
- O-RING KIT 25-832804A03 25-832804A 1

Air Handler

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Below is the parts list for Mercury V-150 DFI (2.5L) Air Handler:

Mercury V-150 DFI (2.5L) Air Handler Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 880194T05 880194T 2, 880194T 3
2 GROMMET 25-840525
3 GROMMET 25-20116
4 GROMMET Comment: (200) 25-855613
5 GROMMET Comment: (150) 25-882840
6 SENSOR 8M0082988 8M0030022, 828358 2
7 SCREW, (M5 x 16) Stainless Steel 10-40011107
8 PIN, Special 8215832
9 CLAMP, Connector 8261151
10 J CLIP 54-883080
11 SCREW, (.250-20 x 1.500) Stainless Steel 10-817504
12 J CLIP 54-8M0024808
13 DECAL, Caution-Start in Gear Comment: (Start In Gear) 37-881865 37-825064 (Start In Gear)
14 AIR HANDLER ASSEMBLY Comment: SN# 0T945784 & Below 880131T08 880131T07 SN# 0T945784 & Below
14 AIR HANDLER ASSEMBLY Comment: SN# 0T945785 & Up 880131T08 880131T07 SN# 0T945785 & Up
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up

Air Handler Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Air Handler Components:

Mercury V-150 DFI (2.5L) Air Handler Components Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY Comment: SN# 0T945784 & Below 880131T08 880131T07 SN# 0T945784 & Below
- AIR HANDLER ASSEMBLY Comment: SN# 0T945785 & Up 880131T08 880131T07 SN# 0T945785 & Up
1 ADAPTOR PLATE KIT 883955T1
2 GASKET 27-146974
3 GASKET 27-8500581
4 REED BLOCK ASSEMBLY 855952T3
5 SCREW, (.250-20 x .880) 10-55715
6 PUMP ASSEMBLY 8M0185615
7 BUSHING 23-855364
8 GROMMET Comment: SN# 0T945784 & Up 25-855362001 25-855362 SN# 0T945784 & Up
8 GROMMET Comment: SN# 0T45785 & Up 25-855362001 25-855362 SN# 0T45785 & Up
9 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
10 SCREW, (M8 x 30) 10-81893430
11 PLENUM KIT, Air 883954T1
12 SENSOR ASSEMBLY 8M0148668
13 O-RING, (.351 x .072) 25-896699 25-888814
14 FITTING 22-884588
15 TIE STRAP, (4.00 Inches) 56762
16 TUBING Comment: SN# 0T945784 & Below 32-883401001
16 HOSE, (40.00 Inches Bulk) (Cut to 34 Inches) Comment: SN# 0T945785 & Up 32-8M0054213 32-855834 66 SN# 0T945785 & Up
17 THROTTLE BODY KIT 883956T1
18 O-RING 25-855423
19 SCREW, (M6 x 40) 10-82130040
20 SENSOR, MAP 854445
21 BRACKET, MAP Sensor 884522 804873, 841095
22 SCREW, (M6 x 16) 10-1993716
23 SCREW, (M6 x 25) 10-82130025
24 WASHER 12-8M0214930
25 SCREW, (M4 x 16) 10-883942
26 CLAMP 54-883941
27 BRACKET 883926
28 GROMMET 25-8M0190980
29 BUSHING 23-822003
30 FUEL RAIL 883953T1
31 SCREW, (#8-32 x .380) 10-840118
32 PLATE KIT 840422A1
33 O-RING, (.301 x .070) 25-627021
34 INJECTOR ASSEMBLY 840481T01 840481001, 840481, 883381
35 NOT SOLD SEPARATE, O Ring NSS
36 RETAINER 8833821
37 TUBE 8832151
38 O-RING 25-883355
39 HARNESS ASSEMBLY, Injector 84-840482A3
40 FITTING 22-883940
41 O-RING, (.239 x .070) 25-20385
42 RETAINER 883382
43 SCREW, (#10-24 x .375) 10-883376
44 SCREW, (M8 x 35) 10-81893435
45 BUSHING 23-855364
46 GROMMET Comment: SN# 0T979999 & Below 25-855362001 25-855362 SN# 0T979999 & Below
46 GROMMET Comment: SN# 0T980000 & Up 25-855362001 25-855362 SN# 0T980000 & Up
47 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
- GASKET SET 27-8M0046715 27-815791A02
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up
- AIR HANDLER ASSEMBLY 855633T33 855633T26, 855633T30
1 ADAPTOR PLATE KIT 855420A1
2 GASKET 27-146973
3 GASKET 27-8500581
4 REED BLOCK ASSEMBLY 855952T3
5 SCREW, (.250-20 x .880) 10-55715
6 PUMP ASSEMBLY, Oil 8M0185614
7 BUSHING 23-855364
8 GROMMET Comment: SN# 0T979999 & Below 25-855362001 25-855362 SN# 0T979999 & Below
8 GROMMET Comment: SN# 0T980000 & Up 25-855362001 25-855362 SN# 0T980000 & Up
9 SCREW, (M8 x 35) 10-81893435
10 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
11 PLENUM KIT, Air 850248A2
12 SCREW, (M8 x 30) 10-81893430
13 SENSOR ASSEMBLY 8M0148668
14 O-RING, (.351 x .072) 25-896699 25-888814
15 SCREW, (M4 x 16) 10-883942
16 THROTTLE BODY KIT 855422A1
17 O-RING 25-855423
18 SCREW, (M6 x 40) 10-82130040
19 SCREW, (M6 x 16) 10-1993716
20 SENSOR, MAP 854445
21 BRACKET, MAP Sensor 884522 804873, 841095
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Air Handler/Flywheel Cover

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Below is the parts list for Mercury V-150 DFI (2.5L) Air Handler/Flywheel Cover:

Mercury V-150 DFI (2.5L) Air Handler/Flywheel Cover Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 827325T11
2 GROMMET Comment: SN# 0T979999 & Below 25-8M0153609
2 GROMMET Comment: SN# 0T980000 & Up 25-8M0153609
3 FILTER 35-853333T 35-853333
4 COVER 853352
5 GROMMET 25-857101
6 PLUG Comment: SN# 0T979999 & Below 19-89219001
6 PLUG Comment: SN# 0T980000 & Up 19-89219001
7 GROMMET Comment: (150/175) 25-855613
8 GROMMET Comment: (135) 25-8556131
9 DECAL, Caution-Start in Gear Comment: (Start In Gear) 37-881865 37-825064 (Start In Gear)
10 SENSOR 8M0082988 8M0030022, 828358 2
11 SCREW, (M5 x 16) Stainless Steel 10-40011107
12 PIN, Special 8215832
13 J CLIP 54-883080
14 SCREW, (.250-20 x 1.500) Stainless Steel 10-817504
15 CLAMP 54-633003
16 CLAMP, Connector 8261151
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Air Hoses

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Below is the parts list for Mercury V-150 DFI (2.5L) Air Hoses:

Mercury V-150 DFI (2.5L) Air Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
4 CLAMP, Hose (15.3) 54-8M0214964
5 HOSE 32-8502512
6 SLEEVE, (16.00 Inches) 23-85687631
7 HOSE, Air Balance (13.00 Inches) 32-804823001
8 HOSE/FITTING ASSEMBLY 32-804824
9 O-RING KIT 804532 25-803987
10 FITTING, Straight (.125-27) 22-16604
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Bottom Cowl

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Below is the parts list for Mercury V-150 DFI (2.5L) Bottom Cowl:

Mercury V-150 DFI (2.5L) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL, Black (PORT) 4022-828044A1
2 BOTTOM COWL, Black (STARBOARD) 4022-828045A1
3 SEAL, Cowl (41.00 Inches) 8M0109217 8M0043272, 825318 1
4 RIGGING KIT 875266A2
5 INSERT (BOTTOM) 859435T 859435
6 INSERT (TOP) 859434T 859434
7 FOAM 859343
8 SCREW, (#10-16 x 1.12) 10-92799
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 SCREW, (M6 x 40) 10-82130040
11 RETAINER 831209
12 PLUG 19-821908
13 WASHER 12-821915
14 CHECK VALVE 8219631
15 O-RING, (.299 x .103) 25-30641
16 FITTING 22-821952
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 HOSE 32-8M0039077 32-832078 2
19 CLAMP, (28.6) 54-850896
20 FITTING 22-8320763
21 FITTING, Tell-Tale 22-8M0077650 821904
22 BOOT, Idle Exhaust 889847 828216
23 CHECK VALVE ASSEMBLY, Drain 21-817519A1
24 SWITCH, Trim 87-8M0235191
25 FRONT HANDLE, Black Comment: (Cast Handle) 889740A02 821253F 1, 821253F 2, 821253F 4 (Cast Handle)
25 HANDLE KIT Comment: (Plastic Handle) 889740A02 821253F 1, 821253F 2, 821253F 4 (Plastic Handle)
26 SCREW, (M6 x 16) Comment: (Use W/Plastic Handle) 10-1993716
26 SCREW, (M6 x 75) Comment: (Use W/Cast Handle) 10-824868
27 BUSHING 23-335891
28 O-RING, (.614 x .070) 25-48462
29 PAWL, Front Handle 8219423
30 WASHER, (.281 x .734 x .063) 12-69057
31 NUT, (M6) Stainless Steel 11-401366
32 SCREW, (#10-16 x .625) 10-8214281
33 CLIP 54-822873
34 HOSE, (57.00 Inches Bulk) (Cut to 8 Inches) To Telltale 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
1 BOTTOM COWL (PORT) 100-8M0107321
2 BOTTOM COWL (STARBOARD) 103-834815A1
3 SEAL, Cowl (41.00 Inches) 8M0109217 8M0043272, 825318 1
4 RIGGING KIT 875266A2
5 INSERT (BOTTOM) 859435T 859435
6 INSERT (TOP) 859434T 859434
7 FOAM 859343
8 SCREW, (#10-16 x 1.12) 10-92799
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 SCREW, (M6 x 40) 10-82130040
11 RETAINER 831209
12 PLUG 19-821908
13 WASHER 12-821915
14 CHECK VALVE 8219631
15 O-RING, (.299 x .103) 25-30641
16 FITTING 22-821952
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 HOSE 32-8M0039077 32-832078 2
19 CLAMP, (28.6) 54-850896
20 FITTING 22-8320763
21 FITTING, Tell-Tale 22-8M0077650 821904
22 BOOT, Idle Exhaust 889847 828216
23 CHECK VALVE ASSEMBLY, Drain 21-817519A1
24 SWITCH, Trim 87-8M0235191
25 FRONT HANDLE, Black Comment: (Cast Handle) 889740A02 821253F 1, 821253F 2, 821253F 4 (Cast Handle)
25 HANDLE KIT Comment: (Plastic Handle) 889740A02 821253F 1, 821253F 2, 821253F 4 (Plastic Handle)
26 SCREW, (M6 x 16) Comment: (Use With Plastic Handle) 10-1993716
26 SCREW, (M6 x 75) Comment: (Use With Cast Handle) 10-824868
27 BUSHING 23-335891
28 O-RING, (.614 x .070) 25-48462
29 PAWL, Front Handle 8219423
30 WASHER, (.281 x .734 x .063) 12-69057
31 NUT, (M6) Stainless Steel Comment: (Use With Cast Handle) 11-401366
32 SCREW, (#10-16 x .625) 10-8214281
33 CLIP 54-822873
34 DECAL, California Ultra Low Emissions Comment: (135) 37-88343312
34 DECAL, California-Very Low Emission Comment: (150/175) 37-88343311

Coil Plate Assembly

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Below is the parts list for Mercury V-150 DFI (2.5L) Coil Plate Assembly:

Mercury V-150 DFI (2.5L) Coil Plate Assembly Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Coil Plate Assembly NSS
1 PLATE, Coil 880188F1
2 BUSHING 23-8502341
3 GROMMET 25-833155
4 WASHER 12-49436
5 CABLE ASSEMBLY, Braided 84-858414A1
6 WASHER, (.323 x .563 x .063) Stainless Steel 12-8M0042642 12-70132
7 SCREW, (.312-18 x 1.250) 10-60411
8 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
9 SCREW, (M6 x 10) 10-82129110
10 COIL KIT 300-8M0077471 300-879984T01, 339-879984A 1, 339-879984T00
11 SCREW, (M6 x 30) 10-82129130
12 SCREW, (M6 x 14) 10-82129114
13 HARNESS ASSEMBLY, Coil 84-882757T1
- HARNESS ASSEMBLY, 5 Pin 879346A51 84-854839T02
14 SPARK PLUG, (NGK # BPZ8HS-10) 33-938
15 CABLE SET 84-881908T 84-821945T74, 84-821945T65
16 CLIP, (.865) 54-883066
17 SENSOR KIT, (0-50 PSI), Tan 71-8M0157742
18 SENSOR KIT, (100 PSI) 881879A2
19 FITTING Comment: SN# 0T979999 & Below 22-8M0207782
19 FITTING Comment: SN# 0T980000 & Up 22-8M0207782
20 TUBING, (72.00 Inches Bulk) (Cut to 14-1/2 Inches) 32-85944975
21 COUPLER 22-8M0214971
22 TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) 32-85944975
- NOT SOLD SEPARATE, Coil Plate Assembly NSS
1 PLATE, Coil 8M0011731 850675 3
2 SPACER 850676F1
3 BUSHING 23-8502341
4 GROMMET 25-833155
5 SCREW, (.250-20 x 3.250) 10-850898
6 COIL KIT 339-856991A1
7 NUT, (.250-20) Stainless Steel 11-8M0207776
8 CABLE SET 84-881908T 84-821945T74, 84-821945T65
9 DRIVER, Dual Coil 859595T
10 CABLE ASSEMBLY, Braided 84-858414A1
11 SCREW, (M6 x 10) 10-82129110
12 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
13 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) 32-828547353
14 SPARK PLUG 33-889597Q 33-889597001, 33-855672 1
15 SCREW, (.312-18 x 1.250) 10-60411
16 WASHER 12-49436
17 SCREW, (M6 x 14) 10-82129114
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 WASHER, (.323 x .563 x .063) Stainless Steel 12-8M0042642 12-70132
20 CLIP, (.865) 54-883066
21 SENSOR KIT, (0-50 PSI) 71-8M0157742
22 SENSOR KIT, (100 PSI) 881879A2
23 FITTING Comment: SN# 0T979999 & Below 22-8M0207782
23 FITTING Comment: SN# 0T980000 & Up 22-8M0207782
24 TUBING, (72.00 Inches Bulk) (Cut to 14-1/2 Inches) 32-85944975
25 COUPLER 22-8M0214971
26 TUBING, (52.00 Inches Bulk) (Cut to 15 Inches) 32-85978571
27 TEE, Fitting 22-875207
28 TUBING, (52.00 Inches Bulk) (Cut to 5 Inches) 32-85978571
29 TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) 32-85944975

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury V-150 DFI (2.5L) Crankshaft, Pistons and Connecting Rods:

Mercury V-150 DFI (2.5L) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 455-850690T2
2 WEAR SLEEVE 78662
3 BEARING, Ball (LOWER) 30-67923T
4 RING, Retaining 53-67446
5 CARRIER ASSEMBLY 54196A6
6 PACKING 65800
7 RING, Sealing, Sealing 39-67377T
8 BEARING KIT 31-16756A6
9 NOT SOLD SEPARATE, Race NSS
10 PISTON Comment: (PORT)(STANDARD) 785-883062T3
10 PISTON Comment: (STARBOARD)(STANDARD) 785-883063T3
10 PISTON Comment: (PORT - .015 O/S) 785-883062T2
10 PISTON Comment: (STARBOARD - .015 O/S) 785-883063T2
11 RING KIT, Piston - Standard, Piston Comment: (STANDARD) 39-822321A12 39-822321A 8, 39-824905A12 (STANDARD)
11 RING KIT, Piston - .015 Oversize, Piston Comment: (.015 O/S)(Qty. of 8 rings in set) 39-822321A1
12 LOCK RING 53-857196 40-52035
13 CONNECTING ROD KIT 644-818141A13 644-818141A 2
14 SCREW, (.312-24 x .875) 10-763491
15 WASHER 12-8M0012298 12-812876
16 BEARING KIT 8M0234886
17 BEARING, Needle 29-8M0204691
- GASKET SET 27-8M0046715 27-815791A02
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up
1 CRANKSHAFT ASSEMBLY 455-850690T2
2 WEAR SLEEVE 78662
3 BEARING, Ball (LOWER) 30-67923T
4 RING 53-67446
5 CARRIER ASSEMBLY 54196A6
6 PACKING 65800
7 RING, Sealing 39-67377T
8 BEARING KIT 31-16756A6
9 NOT SOLD SEPARATE, Race NSS
10 PISTON Comment: (STARBOARD)(STANDARD) 700-859563T17 700-859563T 4 (STARBOARD)(STANDARD)
10 PISTON Comment: (PORT)(STANDARD) 700-859562T17 700-859562T 4 (PORT)(STANDARD)
10 PISTON ASSEMBLY Comment: (STARBOARD)(.015 O/S) 700-859563A5
10 PISTON ASSEMBLY Comment: (PORT)(.015 O/S) 700-859562A5
11 RING SET Comment: (STANDARD) 39-877544A12
11 RING SET, Piston Comment: (.015 O/S) 39-878106A12
12 NOT SOLD SEPARATE, Piston Ring-Lower NSS
13 LOCK RING 53-8320811
14 CONNECTING ROD KIT 600-877853A04 600-877853A 2
15 SCREW, (.312-24 x .875) 10-763491
16 THRUST WASHER 12-8M0012299 12-877541
17 BEARING KIT 8M0234886
18 BEARING, Needle 29-8M0204691
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Cylinder Block and End Caps

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Below is the parts list for Mercury V-150 DFI (2.5L) Cylinder Block and End Caps:

Mercury V-150 DFI (2.5L) Cylinder Block and End Caps Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY Comment: (150) 884-858961A21
1 CYLINDER BLOCK ASSEMBLY Comment: (200) 884-858961A23
2 STUD, (1.750 Inches) 16-8M0034455 16-818138 4
3 STUD, (.375-16/.375-24 x 5.620) Comment: .375 x 5.62 16-670654
3 STUD, (.375-16/.375-24 x 6.870) Comment: .375 x 6.87 16-8M0034454 16-78438 5 .375 x 6.87
4 PIN, Dowel - Without Hole (.375 x .625) 17-43044
5 PIN (BEARING RACE) 17-8M0036405 17-67296
6 BRACKET 8M0111325
7 SCREW, (.312-18 x 1.500) Hex Flange 10-828213
8 COVER (BOTTOM) 76867
9 SCREW, (.312-18 x 2.00) Hex Flange 10-828214
10 FITTING, Elbow 90 Degree (.0625-27) 22-887801
11 SCREW, (.375-16 x 3.250) 10-66717
12 SCREW, (.312-18 x 1.250) 10-74824
13 CAP, Nylon 26852
14 SCREW, (.250-20 x 1.750) 10-856832
15 NUT, (.250-20) 11-64015
16 PIN, Special 8215832
17 END CAP ASSEMBLY 1159-832760T1
18 O-RING, (2.800 x .103) 25-54029
19 BEARING KIT 31-16756A4
20 NOT SOLD SEPARATE, Bearing Race NSS
21 SEAL 26-41953
22 SCREW, (.312-18 x 1.00) 10-881190 10-855288
23 END CAP ASSEMBLY 1156-7809T1
24 O-RING, (3.237 x .103) 25-62700
25 SEAL 26-41953
26 SCREW, (.250-20 x .750) 10-28636
27 LOCKWASHER, (.250) Stainless Steel 13-26992
28 SCREW, (M8 x 14) 10-81893414
29 CABLE ASSEMBLY, Battery - Negative Comment: (NEGATIVE) 84-88439A26
29 CABLE ASSEMBLY, Battery - Positive Comment: (POSITIVE)(W/O Boot) 84-88439A25
29 CABLE ASSEMBLY, Battery - Positive Comment: (POSITIVE)(W/Boot) 84-88439A46
30 BRACKET, Throttle Position Indicator Mount 8538821
31 LEVER, Throttle Position Indicator 8519371
32 SCREW, (M6 x 25) 10-82130025
33 BUSHING 23-856954
34 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
35 GROMMET 25-8M0190980
36 INDICATOR, Throttle Position 8M6005165
37 COVER 8582261
38 SCREW, (#10-32 x 2.00) 10-8508281
39 LINK ASSEMBLY 8M0084738
40 J CLIP Comment: SN# 0T945784 & Below 54-8M0024808
40 CLAMP Comment: SN# 0T945785 & Up 54-28700
41 SCREW, (M6 x 16) 10-8248324
42 CLAMP Comment: SN# 0T945785 & Up 54-859172
- GASKET SET 27-8M0046715 27-815791A02
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up
1 CYLINDER BLOCK ASSEMBLY Comment: (135/150) 884-858961A8
1 CYLINDER BLOCK ASSEMBLY Comment: (175) 884-858961A10
2 STUD, (1.750 Inches) 16-8M0034455 16-818138 4
3 STUD, (.375-16/.375-24 x 5.620) Comment: (.375 x 5.62 Inches) 16-670654
3 STUD, (.375-16/.375-24 x 6.870) 16-8M0034454 16-78438 5
4 PIN, Dowel - Without Hole (.375 x .625) 17-43044
5 PIN (BEARING RACE) 17-8M0036405 17-67296
6 BRACKET 8M0111325
7 SCREW, (.312-18 x 1.500) Hex Flange 10-828213
8 COVER (BOTTOM) 76867
9 SCREW, (.312-18 x 2.00) Hex Flange 10-828214
10 SCREW, (.375-16 x 3.250) 10-66717
11 SCREW, (.312-18 x 1.250) 10-74824
12 CAP, Nylon 26852
13 SCREW, (.250-20 x 1.750) 10-856832
14 NUT, (.250-20) 11-64015
15 END CAP ASSEMBLY 1159-832760T1
16 O-RING, (2.800 x .103) 25-54029
17 BEARING KIT 31-16756A4
18 NOT SOLD SEPARATE, Bearing Race NSS
19 SEAL 26-41953
20 SCREW, (.312-18 x 1.00) 10-881190 10-855288
21 END CAP ASSEMBLY 1156-7809T1
22 O-RING, (3.237 x .103) 25-62700
23 SEAL 26-41953
24 SCREW, (.250-20 x .750) 10-28636
25 LOCKWASHER, (.250) Stainless Steel 13-26992
26 BRACKET, Throttle Position Indicator Mount 8538821
27 LEVER, Throttle Position Indicator 8519371
28 SCREW, (M6 x 25), Bracket to Crankcase 10-82130025
29 BUSHING 23-856954
30 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
31 GROMMET 25-8M0190980
32 INDICATOR, Throttle Position (INSIDE) 8M6005165
33 COVER, TPS 8582261
34 SCREW, (#10-32 x 2.00), TPS to Bracket 10-8508281
35 LINK ASSEMBLY 8M0084738
36 CABLE ASSEMBLY, Battery - Negative 84-88439A26
36 CABLE ASSEMBLY, Battery - Positive 84-88439A25
37 SCREW, (M8 x 14) 10-81893414
38 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1
39 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
40 CLAMP 54-859172
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Cylinder Head

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Below is the parts list for Mercury V-150 DFI (2.5L) Cylinder Head:

Mercury V-150 DFI (2.5L) Cylinder Head Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER HEAD KIT Comment: (150) 858281A9
1 CYLINDER HEAD ASSEMBLY Comment: (200) 858281A10 858281T 1, 858281T 7 (200)
2 SEAL 25-8M0149612
3 SEAL 8597721
4 SCREW, (.375-16 x 2.750) 10-8M0125882
5 PIN, Dowel (.250 x .625) 17-63779
6 GASKET Comment: SN# 0T979999 & Below 27-8M0204714
6 GASKET Comment: SN# 0T980000 & Up 27-8M0204714
7 COVER KIT 90390A1
8 THERMOSTAT 75692
9 SCREW, (M8 x 25) Stainless Steel 10-40011149
10 FITTING, (.250-18) 90 Degree - Brass 22-687271
11 HOSE, (48.00 Inches Bulk) (Cut to 12-3/4 Inches) 32-77653101
12 FITTING 22-68728
13 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
14 HOSE, (48.00 Inches Bulk) (Cut to 13-1/2 Inches) 32-77653101
15 HOSE 32-827602002
16 T-FITTING, To Telltale 22-815914
17 FITTING, Straight 22-897722
18 SENSOR ASSEMBLY, Knock Comment: (200) 8M6003194 878187 (200)
19 ADAPTOR Comment: (200) 882841
20 WASHER Comment: (200) 12-4002319
21 SCREW, (M10 x 35) Comment: (200) 10-87810178
22 SENSOR ASSEMBLY 8M0148668
23 O-RING, (.351 x .072) 25-896699 25-888814
24 SENSOR ASSEMBLY, Temperature 13536A13
25 SCREW, (M8 x 14) 10-81893414
26 RETAINER 137151
- GASKET SET 27-8M0046715 27-815791A02
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up
1 CYLINDER HEAD Comment: (PORT)(135/150) 858405T05
1 CYLINDER HEAD Comment: (STARBOARD)(135/150) 858406T05
1 CYLINDER HEAD ASSEMBLY Comment: (PORT)(175) 878109T1
1 CYLINDER HEAD ASSEMBLY Comment: (STARBOARD)(175) 878110T1
2 SCREW, (.375-16 x 2.750) 10-8M0125882
3 PIN, Dowel (.250 x .625) 17-63779
4 GASKET Comment: SN# 0T979999 & Below 27-8M0204714
4 GASKET Comment: SN# 0T980000 & Up 27-8M0204714
5 COVER 8M0039353 830737 2
6 THERMOSTAT, 62° Celsius (143° Fahrenheit) Comment: SN# 0T979999 & Below 833072003 833072 SN# 0T979999 & Below
6 THERMOSTAT, 62°C (143°F) Comment: SN# 0T980000 & Up 833072003 833072 SN# 0T980000 & Up
7 SCREW, (M6 x 25) 10-82130025
8 SENSOR ASSEMBLY 8M0148668
9 O-RING, (.351 x .072) 25-896699 25-888814
10 SEAL 25-8M0149612
11 SEAL 8597721
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Driveshaft Housing and Exhaust Tube

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Below is the parts list for Mercury V-150 DFI (2.5L) Driveshaft Housing and Exhaust Tube:

Mercury V-150 DFI (2.5L) Driveshaft Housing and Exhaust Tube Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft - Black - Long Comment: (LONG) 1590-8343T10
1 HOUSING, Driveshaft - Black - X-Long Comment: (X-LONG) 3503-813563T1
2 STUD, (.437 x 2.69) 16-56295
3 SCREW, (.500-20 x 6.00) 10-898831 10-63474
4 CABLE ASSEMBLY, Ground 88238A10
5 MOUNT, Lower 77327
6 WASHER, (.8125) 12-49339
7 NUT, (.500-20) 11-898832 11-826708 17
8 SCREW, (.250-20 x .500) Stainless Steel 10-41508
9 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
10 NUT, (.437-20) Stainless Steel 11-8M0204653
11 CLAMP 54-8M0036782 54-67076
12 SCREW, (.312-18 x 1.250) 10-66727
13 COVER, Black 100-8M4500752 8M0001130, 67077T
14 SCREW, (#12-24 x .620) 10-88417
15 NUT 11-35521
16 WASHER 12-48926
17 NUT, (.437-20) Stainless Steel 11-8M0204653
18 WASHER, (.406 x .734 x .063) 12-20553
19 NUT 11-69254
20 BOOT, Idle Exhaust 8M0039081 828212
21 PLUG 19-64649
22 GASKET 27-991734
23 SEAL (LOWER) Comment: SN# 0T979999 & Below 66350001
23 SEAL (LOWER) Comment: SN# 0T980000 & Up 66350001
24 TUBE, Exhaust 18276T
25 SEAL (UPPER) 8M0039076 17726 1
26 EXTENSION ASSEMBLY, Exhaust Comment: (150) 812834A2
27 STUD 16-56766
28 WASHER, (.281 x .625 x .065) Stainless Steel 12-35044
29 NUT 11-888500
30 EXTENSION, Exhaust Comment: (200) 879288T71 41942 4 (200)
31 TUBE, Water Comment: (LONG) 32-8M0042788 32-859097 1 (LONG)
31 TUBE, Water Comment: (X-LONG) 32-8M0042790 32-859097 2 (X-LONG)
32 PLATE ASSEMBLY, Driveshaft Housing 18233A20
33 SEAL 8M0043165 814701 2
34 BRACKET 68011
35 SCREW, (#10-16 x .500) 10-878608 10-812832
36 PIN, Dowel - Without Hole (.375 x .625) 17-43044
37 SEAL 26-38970
38 PLUG, Pipe (.125-27) Brass 22-328022
39 GASKET 27-183076
40 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
- GASKET SET 27-8M0046715 27-815791A02
1 HOUSING ASSEMBLY, Driveshaft - Black - Long Comment: (LONG) 1590-8343T10
1 HOUSING, Driveshaft - Black - X-Long Comment: (X-LONG) 3503-813563T1
2 STUD, (.437 x 2.69) 16-56295
3 SCREW, (.500-20 x 6.00) 10-898831 10-63474
4 CABLE ASSEMBLY, Ground 88238A10
5 MOUNT, Lower 77327
6 WASHER, (.8125) 12-49339
7 NUT, (.500-20) 11-898832 11-826708 17
8 SCREW, (.250-20 x .500) Stainless Steel 10-41508
9 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
10 NUT, (.437-20) Stainless Steel 11-8M0204653
11 CLAMP 54-8M0036782 54-67076
12 SCREW, (.312-18 x 1.250) 10-66727
13 COVER, Black 100-8M4500752 8M0001130, 67077T
14 SCREW, (#12-24 x .620) 10-88417
15 NUT 11-35521
16 WASHER 12-48926
17 NUT, (.437-20) Stainless Steel 11-8M0204653
18 WASHER, (.406 x .734 x .063) 12-20553
19 NUT 11-69254
20 BOOT, Idle Exhaust 8M0039081 828212
21 PLUG 19-64649
22 GASKET 27-991734
23 SEAL (Lower) Comment: SN# 0T979999 & Below 66350001
23 SEAL (Lower) Comment: SN# 0T980000 & Up 66350001
24 TUBE, Exhaust 18276T
25 SEAL (UPPER) 8M0039076 17726 1
26 EXTENSION ASSEMBLY, Exhaust Comment: (150/175) 812834A2
27 STUD 16-56766
28 WASHER, (.281 x .625 x .065) Stainless Steel 12-35044
29 NUT 11-888500
30 EXTENSION, Exhaust Comment: (135) 879288T71 41942 4 (135)
31 TUBE, Water Comment: (LONG) 32-8M0042788 32-859097 1 (LONG)
31 TUBE, Water Comment: (X-LONG) 32-8M0042790 32-859097 2 (X-LONG)
32 PLATE ASSEMBLY, Driveshaft Housing 18233A20
33 SEAL 8M0043165 814701 2
34 BRACKET 68011
35 SCREW, (#10-16 x .500) 10-878608 10-812832
36 PIN, Dowel - Without Hole (.375 x .625) 17-43044
37 SEAL 26-38970
38 GASKET 27-183076
39 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98

Dual Engine Tie Bar Kit

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Below is the parts list for Mercury V-150 DFI (2.5L) Dual Engine Tie Bar Kit:

Mercury V-150 DFI (2.5L) Dual Engine Tie Bar Kit Diagram
Position No. Part Name OEM Number Supersedes
- EXTENSION KIT, Dual Engine 92876A9
1 TUBE ASSEMBLY 71565A2
2 O-RING, (.614 x .070) 25-48462
3 MOUNT 41055
4 TAB WASHER 14-42100
5 NUT, (.875-14) 11-8M0041651 11-37984
6 TAB WASHER 88404
7 SCREW, (.250-28 x 1.250) 10-38601
8 BRACKET 17729A1
9 SCREW, (.312-24 x 1.250) 10-62055
10 TAB WASHER 17728
11 SCREW, (.375-24 x 1.38) 10-140001
12 NUT, (.375-24) Stainless Steel 11-8M0204726
13 STEERING EYE 8M0026167 8M0005848, 97933 1
14 SLEEVE, (1.625) 23-23651
15 TUBING, (4.00 Inches) 97931
16 COUPLER, (15.00 Inches) 8M0026098 814951 3
17 NUT, (.562-18) 11-42099
18 COUPLING 22-821169
19 WASHER, (.406 x .734 x .063) Stainless Steel Comment: (.734 Outside Diameter) 12-34931
19 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 Outside Diameter) 12-37828
20 SCREW, (.375-24 x 1.5) 10-94319
- EXTENSION KIT, Dual Engine 92876A9
1 TUBE ASSEMBLY 71565A2
2 O-RING, (.614 x .070) 25-48462
3 MOUNT 41055
4 TAB WASHER 14-42100
5 NUT, (.875-14) 11-8M0041651 11-37984
6 TAB WASHER 88404
7 SCREW, (.250-28 x 1.250) 10-38601
8 BRACKET 17729A1
9 SCREW, (.312-24 x 1.250) 10-62055
10 TAB WASHER 17728
11 SCREW, (.375-24 x 1.38) 10-140001
12 NUT, (.375-24) Stainless Steel 11-8M0204726
13 STEERING EYE 8M0026167 8M0005848, 97933 1
14 SLEEVE, (1.625) 23-23651
15 TUBING, (4.00 Inches) 97931
16 COUPLER, (15.00 Inches) 8M0026098 814951 3
17 NUT, (.562-18) 11-42099
18 COUPLING 22-821169
19 WASHER, (.406 x .734 x .063) Stainless Steel Comment: (.734 O.D.) 12-34931
19 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 O.D.) 12-37828
20 SCREW, (.375-24 x 1.5) 10-94319

Electrical Plate Assembly

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Below is the parts list for Mercury V-150 DFI (2.5L) Electrical Plate Assembly:

Mercury V-150 DFI (2.5L) Electrical Plate Assembly Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Electrical Plate Assembly NSS
1 PLATE 833137F1
2 SCREW, (M6 x 10) 10-82129110
3 CLIP, (1.00) 54-858755
4 RELAY ASSEMBLY 8M0207773
5 NOT SOLD SEPARATE, Decal-Trim Relay NSS
6 BRACKET 828102
7 BUSHING 23-8M0214955
8 GROMMET 25-818967
9 SCREW, (M6 x 25) 10-82129125
10 BUSHING 23-91912
11 HARNESS ASSEMBLY, Trim 84-819514T16
12 CABLE ASSEMBLY, Starter 84-882830A1
13 CABLE ASSEMBLY, (4.00 Inches) Black (BLACK) 84-88807A16
14 HARNESS ASSEMBLY, Smartcraft 84-859244A2
15 BOOT, Insulator - Red (Use where Applicable) 85-8500671
16 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
17 GROMMET 25-822179
18 BUSHING 23-8M0214955
19 CAP NUT, 10-32,11-813938
20 NUT, Brass 10-32,11-45076
21 LOCKWASHER, (.312) 13-53166
22 NUT, (.312-18) 11-8M0204668
23 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
24 SCREW, (M6 x 35) 10-82129135
25 HARNESS ASSEMBLY, Engine Wiring 84-880186T3
26 COVER, Fuse 858754
27 CLIP 54-828991T 54-828991
28 HARNESS ASSEMBLY (FUEL INJECTOR) 879346A50 84-858780A 2
29 HARNESS ASSEMBLY (TPS) 879346A41 84-878073A 2
30 FUSE, Mini - Yellow - 20 Ampere Comment: (20 AMP) 88-832969T20 88-832969 20 (20 AMP)
30 FUSE, Mini - Blue - 15 Ampere Comment: (15 AMP) 88-832969T15 88-832969 15 (15 AMP)
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32 SCREW, (M6 x 12) 10-82130012
33 ECM, Engine Control Module Comment: (150) SN# 0T979999 & Below 88555704S
33 PCM, Propulsion Control Module Comment: (150) SN# 0T980000 & Up 89790630T 89790616T, 88555737T, 885557R37 (150) SN# 0T980000 & Up
33 ECM, Engine Control Module Comment: (200) SN# 0T979999 & Below 88555706S
33 PCM, Propulsion Control Module Comment: (200) SN# 0T980000 & Up 89790617T 88555738T, 885557R38 (200) SN# 0T980000 & Up
34 SCREW, (M6 x 25) 10-82130025
35 BUSHING 23-856954
36 GROMMET 25-8M0190980
37 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
38 BRACKET 858953
39 SCREW, (M6 x 14) 10-82129114
40 CAP, Female 13540
41 HARNESS ASSEMBLY, Knock Sensor Comment: (200) 84-882815A1
42 CONNECTOR ASSEMBLY 832948A1
43 CONNECTOR, 6 Pin Plug 881065A1
44 HARNESS ASSEMBLY, Fuse - 100 Ampere 84-878231A6
45 CAP ASSEMBLY, Connector Comment: (COUNTER ROTATION) 881175A1
46 CAP ASSEMBLY, Connector Comment: (COUNTER ROTATION) 881176A1
- NOT SOLD SEPARATE, Electricl Plate Assembly NSS
1 PLATE 833137F1
2 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
3 RELAY ASSEMBLY 8M0207773
4 NOT SOLD SEPARATE, Decal-Trim Relay NSS
5 BRACKET 828102
6 BUSHING 23-8M0214955
7 GROMMET 25-818967
8 HARNESS ASSEMBLY, Engine Wiring 84-878084T4
9 COVER, Fuse 858754
10 HARNESS ASSEMBLY (DIRECT INJECTOR) 879346A49 84-858781A 2
11 HARNESS ASSEMBLY (FUEL INJECTOR) 879346A50 84-858780A 2
12 HARNESS ASSEMBLY (TPS) 879346A41 84-878073A 2
- HARNESS ASSEMBLY, Encoder, Crank Position Sensor 84-879964A2
- HARNESS ASSEMBLY, Alternator, Alternator 84-881262A2
13 FUSE, Mini - Yellow - 20 Ampere Comment: (20 AMP) 88-832969T20 88-832969 20 (20 AMP)
13 FUSE, Mini - Tan - 5 Ampere Comment: (5 AMP) 88-832969T05 88-832969 5 (5 AMP)
14 NUT, (.312-18) 11-8M0204668
15 HARNESS ASSEMBLY, Trim 84-819514T16
16 HARNESS ASSEMBLY, Fuse - 100 Ampere 84-878231A6
17 CLIP, (1.00) 54-858755
18 CLIP 54-828991T 54-828991
19 SCREW, (M6 x 10) 10-82129110
20 SCREW, (M6 x 25) 10-82129125
21 SCREW, (M6 x 35) 10-82129135
22 NUT, Brass 10-32,11-45076
23 LOCKWASHER, (.312) 13-53166
24 BUSHING 23-91912
25 PLUG, Male 13541
26 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
27 ECM, Engine Control Module Comment: (135) 89790618T 88555707S, 89790604T (135)
27 ECM, Engine Control Module Comment: (150) 89790619T 88555708S, 89790605T (150)
27 ECM, Engine Control Module Comment: (175) 89790620T 88555709S, 89790606T (175)
28 SCREW, (M6 x 25) 10-82130025
29 BUSHING 23-856954
30 GROMMET 25-8M0190980
31 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
32 CLIP 8590881
33 SCREW, (M6 x 14) 10-82129114
34 SCREW, (M6 x 12) 10-82130012
35 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
36 GROMMET 25-822179
37 BUSHING 23-8M0214955
38 CAP NUT, 10-32,11-813938
39 CABLE ASSEMBLY, Starter 84-882829A1
40 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
41 CONNECTOR ASSEMBLY Comment: (TRACKER) 832948A1
42 CAP, Female Comment: (TRACKER) 13540
43 CONNECTOR, 6 Pin Plug 881065A1
44 CAP ASSEMBLY, Connector Comment: (COUNTER ROTATION) 881175A1
45 CAP ASSEMBLY, Connector Comment: (COUNTER ROTATION) 881176A1
46 HARNESS ASSEMBLY 84-859244A2
47 SENDER ASSEMBLY, Trim Comment: (NON TRACKER) 859187A1
48 HARNESS ASSEMBLY, Diagnostic Adaptor 84-859316T1
49 BOOT, Insulator - Red 85-8500671

Engine Gasket Set Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Engine Gasket Set Components:

Mercury V-150 DFI (2.5L) Engine Gasket Set Components Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET 27-8M0046715 27-815791A02
0 DIAPHRAGM KIT, Fuel Pump 21-857005A1
0 NOT SOLD SEPARATE, Diaphragm NSS
0 GASKET 27-8M0204705
0 NOT SOLD SEPARATE, Gasket-Boost Chamber NSS
0 NOT SOLD SEPARATE, Gasket-Pulse Chamber NSS
0 NOT SOLD SEPARATE, Retainer NSS
0 NOT SOLD SEPARATE, Spring-Main NSS
0 NOT SOLD SEPARATE, Spring-Boost NSS
0 NOT SOLD SEPARATE, Cap-Spring End NSS
0 NOT SOLD SEPARATE, Cap-Spring End NSS
0 NOT SOLD SEPARATE, Gasket-Fuel Pump Comment: (Not used for this application) NSS
0 GASKET, Air Handler 27-146974
0 O-RING, (2.800 x .103), Upper End Cap 25-54029
0 O-RING, (3.237 x .103), Lower End Cap 25-62700
0 SEAL, Cylinder Head 25-8M0149612
0 GASKET, Thermostat Cover Comment: SN# 0T979999 & Below 27-8M0204714
0 GASKET, Thermostat Cover Comment: SN# 0T980000 & Up 27-8M0204714
0 PACKING, Crankshaft-Bottom 65800
0 GASKET, Divider Plate 27-190506
0 SEAL, (12.50 Inches), Divider Plate 26-814754 42838 1, 69668, 88726
0 GASKET, Relief Valve Plate 27-78690002
0 GASKET, Cylinder Block 27-991764
0 GASKET, Driveshaft Housing to Driveshaft Housing Plate 27-991734
0 GASKET, Driveshaft Housing Plate 27-183076
0 O-RING, (.862 x .103), Shift Shaft Bushing 25-25439
0 GASKET, Water Pump Base 27-8M0204678
0 O-RING, (2.175 x .175), Water Pump Base-Lower 25-8M0142854
0 GASKET, Water Pump Base-Upper 27-8M0090319 27-85608 1
0 GASKET, Water Pump Base-Lower 27-858524 27-85609 1, 27-85609B 1
0 SEAL, Water Pump Body 26-38970
0 SEAL, Driveshaft Housing Plate 26-38970
0 O-RING, Bearing Carrier 25-8M0214920

Exhaust Manifold and Exhaust Plate

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Below is the parts list for Mercury V-150 DFI (2.5L) Exhaust Manifold and Exhaust Plate:

Mercury V-150 DFI (2.5L) Exhaust Manifold and Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 GASKET 27-190506
2 PLATE KIT, Exhaust Divider, Exhasut 828343A05 828343A 4
3 SEAL, (12.50 Inches) 26-814754 42838 1, 69668, 88726
4 SCREW AND WASHER, (.312-18 x 1.500) 10-8263561
5 SCREW, (.312-18 x 1.00) 10-881190 10-855288
6 COVER, Relief Valve 8M0039767 68729 1
7 SCREW, (.312-18 x 1.375) 10-31984
8 SCREW, (#10-16 x .750) 10-69570
9 WASHER 12-76451
10 DIAPHRAGM 144791
11 DEFLECTOR, Water 16496
12 PLATE 16497A1
13 GASKET 27-78690002
14 SPRING 24-42996
15 POPPET 14480
16 GROMMET 25-64872
17 CARRIER 65848
18 GASKET 27-991764
19 PLATE ASSEMBLY, Exhaust 18260T2
20 PIN, Dowel - Without Hole (.375 x .625) 17-43044
21 SEAL 8M0043164 814701 1
22 BRACKET 680101
23 SCREW, (#10-16 x .500) 10-878608 10-812832
24 GROMMET Comment: SN# 0T979999 & Below 25-19565002
24 GROMMET Comment: SN# 0T980000 & Up 25-19565002
25 WASHER, (.406 x .734 x .063) 12-20553
26 NUT 11-69254
27 BUSHING 23-27132
28 SCREW, (.312-18 x 1.250) 10-66727
29 SCREW, (.312-18 x 2.50) 10-68783
30 SCREW, (.375-16 x 3.50) 10-898833 10-66725
31 BRACKET ASSEMBLY, Front 812905T 812905A 5
32 SCREW, (.3125-18 x .50) 10-8055571
33 WASHER 12-187031
34 GROMMET Comment: SN# 0T979999 & Below 25-18778001
34 GROMMET Comment: SN# 0T980000 & Up 25-18778001
35 BRACKET ASSEMBLY, Rear 18578T09
36 GROMMET Comment: SN# 0T979999 & Below 25-12602002
36 GROMMET Comment: SN# 0T980000 & Up 25-12602002
37 SCREW, (.312-18 x 1.750) 10-881892 10-75206
- GASKET SET 27-8M0046715 27-815791A02
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up
1 GASKET 27-190506
2 PLATE KIT, Exhaust Divider, Exhasut 828343A05 828343A 4
3 SEAL, (12.50 Inches) 26-814754 42838 1, 69668, 88726
4 SCREW AND WASHER, (.312-18 x 1.500) 10-8263561
5 SCREW, (.312-18 x 1.00) 10-881190 10-855288
6 COVER, Relief Valve 8M0039767 68729 1
7 SCREW, (.312-18 x 1.375) 10-31984
8 SCREW, (#10-16 x .750) 10-69570
9 WASHER 12-76451
10 DIAPHRAGM 144791
11 DEFLECTOR, Water 16496
12 PLATE 16497A1
13 GASKET 27-78690002
14 SPRING 24-42996
15 POPPET 14480
16 GROMMET 25-64872
17 CARRIER 65848
18 GASKET 27-991764
19 PLATE, Exhaust 850814T4
20 PIN, Dowel - Without Hole (.375 x .625) 17-43044
21 SEAL 8M0043164 814701 1
22 BRACKET 680101
23 SCREW, (#10-16 x .500) 10-878608 10-812832
24 GROMMET Comment: SN# 0T979999 & Below 25-19565002
24 GROMMET Comment: SN# 0T980000 & Up 25-19565002
25 WASHER, (.406 x .734 x .063) 12-20553
26 NUT 11-69254
27 BUSHING 23-27132
28 SCREW, (.312-18 x 1.250) 10-66727
29 SCREW, (.312-18 x 2.50) 10-68783
30 SCREW, (.375-16 x 3.50) 10-898833 10-66725
31 BRACKET ASSEMBLY, Front 812905T 812905A 5
32 SCREW, (.3125-18 x .50) 10-8055571
33 WASHER 12-187031
34 GROMMET Comment: SN# 0T979999 & Below 25-18778001
34 GROMMET Comment: SN# 0T980000 & Up 25-18778001
35 BRACKET ASSEMBLY, Rear 18578T09
36 GROMMET Comment: SN# 0T979999 & Below 25-12602002
36 GROMMET Comment: SN# 0T980000 & Up 25-12602002
37 SCREW, (.312-18 x 1-3/4) (SLAVE) 10-35385
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Flywheel/Alternator

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Below is the parts list for Mercury V-150 DFI (2.5L) Flywheel/Alternator:

Mercury V-150 DFI (2.5L) Flywheel/Alternator Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR 8M0064021 889955A03, 881248T, 875285T 1
2 SCREW, (M10 x 100) Hex Flange - Stainless Steel 10-8M0012503 10-40108100
3 SCREW, (M10 x 120) Hex Flange - Stainless Steel 10-40108120
4 WASHER, (.390 x 1.00 x .06) 12-8M0042641 12-29395
5 MOUNT 23-856975 849639
6 BRACKET 858391T01 858391T, 856972T
7 WASHER, (.406 x 1.250 x .089) 12-845998
8 BRACKET 858393T01 858393T, 856973T
9 NUT, (M10) Brass/Nickel Plated 11-826292
10 SCREW, (M10 x 55) 10-82446155
11 CABLE ASSEMBLY 84-856583T2
12 WASHER 12-4002319
13 BRACKET 857142T 856974T
14 SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch 10-812618 10-73169, 10-847568
15 SPRING 24-855798001 24-855798
16 ARM TENSIONER ASSEMBLY 856815T2
17 STUD, (M10 x 85) 16-8M0034457 16-856900
18 NUT, (M10) Brass/Nickel Plated 11-826292
19 BUSHING 23-8568941
20 WASHER 12-4002320
21 PULLEY 883471T 880189T
22 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
23 BELT 57-828507Q11 57-828507 11
24 FLYWHEEL 281-859734T1
25 NUT, (.625-18) 11-52901
26 WASHER, (.641 x 1.250 x .190) 12-33001
27 PLUG, Yellow 19-45907
28 NUT, (M6) Stainless Steel 11-401386
1 ALTERNATOR 8M0064021 889955A03, 881248T, 875285T 1
2 SCREW, (M10 x 100) Hex Flange - Stainless Steel 10-8M0012503 10-40108100
3 SCREW, (M10 x 120) Hex Flange - Stainless Steel 10-40108120
4 WASHER, (.390 x 1.00 x .06) 12-8M0042641 12-29395
5 MOUNT 23-856975 849639
6 BRACKET 858391T01 858391T, 856972T
7 WASHER, (.406 x 1.250 x .089) 12-845998
8 BRACKET 858393T01 858393T, 856973T
9 NUT, (M10) Brass/Nickel Plated 11-826292
10 SCREW, (M10 x 55) 10-82446155
11 CABLE ASSEMBLY 84-856583T2
12 PIN, Special 8215832
13 BRACKET 857142T 856974T
14 SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch 10-812618 10-73169, 10-847568
15 SPRING 24-855798001 24-855798
16 ARM TENSIONER ASSEMBLY 856815T2
17 STUD, (M10 x 85) 16-8M0034457 16-856900
18 NUT, (M10) Brass/Nickel Plated 11-826292
19 BUSHING 23-8568941
20 WASHER 12-4002320
21 PULLEY ASSEMBLY 8M6005030
22 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
23 BELT 57-828507Q4
24 FLYWHEEL 281-859734T1
25 NUT, (.625-18) 11-52901
26 WASHER, (.641 x 1.250 x .190) 12-33001
27 PLUG, Yellow 19-45907
28 NUT, (M6) Stainless Steel 11-401386
29 WASHER 12-4002319

Fuel Hoses

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Below is the parts list for Mercury V-150 DFI (2.5L) Fuel Hoses:

Mercury V-150 DFI (2.5L) Fuel Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
2 CLAMP, Hose (15.3) 54-8M0214964
3 CONNECTOR 22-858955
4 HOSE, (57.00 Inches Bulk) (Cut to 7-1/2 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
5 TUBING, To Fuel Pump 32-8M0064784 32-897972, 32-856822A 1
6 HOSE ASSEMBLY, (25.50 Inches) 32-8M0062344 32-858757A 1
7 HOSE, Fuel Return 32-804822
8 HOSE, (14.00 Inches), Fuel Balance 32-804821002
9 O-RING KIT 25-804840
10 HOSE 32-8M0064634 32-856778 70
11 HOSE 32-8M0064635 32-856778 87
12 SLEEVE, (27.00 Inches Bulk) 23-85686953
13 CLAMP, (15.7) 54-8M0214911
14 CHECK VALVE 21-8557611

Fuel Pump

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Below is the parts list for Mercury V-150 DFI (2.5L) Fuel Pump:

Mercury V-150 DFI (2.5L) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360T75
1 NOT SOLD SEPARATE, Body-Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 NOT SOLD SEPARATE, Gasket-Boost NSS
11 NOT SOLD SEPARATE, Gasket-Pulse NSS
12 GASKET 27-8M0204705
13 PLATE 987752
14 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
15 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
17 BASE 144303
18 FITTING 22-291112
19 FITTING, Elbow 45 Degree (1.25) 22-782792
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) 32-8M0043979 32-856822A 2
22 CONNECTOR 22-822769
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Fuel Rails

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Below is the parts list for Mercury V-150 DFI (2.5L) Fuel Rails:

Mercury V-150 DFI (2.5L) Fuel Rails Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL RAIL Comment: (PORT) 859516T06
2 FUEL RAIL Comment: (STARBOARD) 859517T02
3 CLAMP 54-804830
4 SCREW PACKAGE, (M5 x 8) (2 Per) 10-804525001 804525
5 VALVE ASSEMBLY, (.375 Inch Diameter) 8M0047053 883542, 804838A 1
6 O-RING KIT 25-804840
7 CAP Comment: SN# 0T979999 & Below 22-805515 19-804839001, 19-804839 SN# 0T979999 & Below
7 CAP, Shrader Valve - Brass Comment: SN# 0T980000 & Up 22-805515 19-804839001, 19-804839 SN# 0T980000 & Up
8 PLUG (PORT) 19-804835
9 CLAMP 8M0041097
10 CLAMP 54-8048311
11 INJECTOR 804841
12 O-RING KIT 25-804530
13 O-RING KIT 25-804529
14 CLAMP 804522
15 CLAMP 54-880808
16 REGULATOR, Air Comment: (PORT) 8M0222160
17 O-RING KIT 25-880809
18 CLAMP 54-804832
19 SCREW PACKAGE, (M5 x 16) (2 Per) 804526
20 COVER 804535001 804535
21 SPRING 24-804534
22 DIAPHRAGM ASSEMBLY 804533
23 O-RING 25-804536
24 PLUG (STBD.) 19-804834
25 FITTING 22-804836
26 SEAL 804532 25-803987
27 INJECTOR KIT, Air 8M6001743 8M0065916, 883078A05, 883078A 4
28 SEAL KIT, Direct Injector 26-804875 26-835083
29 STUD, (M10 x 91) 16-8M0063255
30 NUT, (M10) Brass/Nickel Plated 11-826292
31 WASHER ASSEMBLY, Cupped 12-828694A1
32 CLIP 54-859376
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Fuel System

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Below is the parts list for Mercury V-150 DFI (2.5L) Fuel System:

Mercury V-150 DFI (2.5L) Fuel System Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360T75
1 NOT SOLD SEPARATE, Body-Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Check Valve NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 NOT SOLD SEPARATE, Gasket-Boost NSS
11 NOT SOLD SEPARATE, Gasket-Pulse NSS
12 GASKET 27-8M0204705
13 PLATE 987752
14 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
15 SCREW, (M5 x 40), Fuel Pump 10-82104540
16 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
17 BASE 144303
18 FITTING 22-291112
19 FITTING, Elbow 45 Degree (1.25) 22-782792
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
22 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon, To Block 22-996642
23 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) 32-8M0043979 32-856822A 2
24 CONNECTOR 22-822769
25 TUBING 32-8M0064784 32-897972, 32-856822A 1
26 HOSE, (57.00 Inches Bulk) (Cut to 7-1/2 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
27 CONNECTOR, To Flywheel Cover 22-858955
28 CLAMP, Hose (15.3) 54-8M0214964
29 HOSE 32-883363
30 CONDUIT 32-883352
- GASKET SET 27-8M0046715 27-815791A02
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up

Gasket Set Components-Complete-Powerhead and Lower Unit

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Below is the parts list for Mercury V-150 DFI (2.5L) Gasket Set Components-Complete-Powerhead and Lower Unit:

Mercury V-150 DFI (2.5L) Gasket Set Components-Complete-Powerhead and Lower Unit Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Engine, Powerhead & Lower Unit 27-8M0046714 27-814754A00, 27-814754A98
0 DIAPHRAGM KIT, Fuel Pump 21-857005A1
0 NOT SOLD SEPARATE, Diaphragm NSS
0 NOT SOLD SEPARATE, Retainer NSS
0 NOT SOLD SEPARATE, Spring NSS
0 NOT SOLD SEPARATE, Cap NSS
0 NOT SOLD SEPARATE, Spring-Boost NSS
0 NOT SOLD SEPARATE, Cap-pring End NSS
0 NOT SOLD SEPARATE, Gasket-Boost NSS
0 NOT SOLD SEPARATE, Gasket-Pulse NSS
0 GASKET, Fuel Pump 27-8M0204705
0 O-RING, (2.800 x .103) 25-54029
0 O-RING, (3.237 x .103) 25-62700
0 GASKET, Thermostat Cover Comment: SN# 0T979999 & Below 27-8M0204714
0 GASKET, Thermostat Cover Comment: SN# 0T980000 & Up 27-8M0204714
0 PACKING, Crankshaft-Bottom 65800
0 GASKET, Divider Plate 27-190506
0 SEAL, (12.50 Inches), Divider Plate 26-814754 42838 1, 69668, 88726
0 GASKET, Relief Valve Cover & Plate 27-78690002
0 GASKET, Cylinder Block 27-991764
0 O-RING, (.612 x .103), Tilt Tube 25-45711
0 GASKET, Driveshaft Housing 27-991734
0 SEAL, Driveshaft Housing Plate 26-38970
0 GASKET, Driveshaft Housing Plate 27-183076
0 O-RING, (.862 x .103), Shift Shaft Bushing 25-25439
0 GASKET, Water Pump Base-Lower 27-8M0204678
0 O-RING, (2.175 x .175), Water Pump Base-Lower 25-8M0142854
0 GASKET, Water Pump Base-Lower 27-8M0090319 27-85608 1
0 GASKET, Water Pump Base-Upper 27-858524 27-85609 1, 27-85609B 1
0 SEAL, Water Pump Body 26-38970
0 O-RING, Bearing Carrier 25-8M0214920
0 GASKET, Cylinder Block Comment: (Not used for this application) 27-11338
0 GASKET, Divider Plate Comment: (Not used for this application) 27-190503
0 GASKET, Exhaust Diffuser Comment: (Not used for this application) 27-782461

Gear Housing(Driveshaft)(Standard/Counter Rotation)

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Below is the parts list for Mercury V-150 DFI (2.5L) Gear Housing(Driveshaft)(Standard/Counter Rotation):

Mercury V-150 DFI (2.5L) Gear Housing(Driveshaft)(Standard/Counter Rotation) Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard - Long - 1.87:1) 1647-9148T84
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard - X-Long - 1.87:1) 1647-9148T85
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard - Long - 2:1) 1647-9148T81
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard - X-Long - 2:1) 1647-9148T82
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Counter Rotation)(1.87:1) 1647-9148T86
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Counter Rotation)(2:1) 1647-9148T83
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 PIN, Dowel - Without Hole (.375 x .625) 17-43044
3 STUD, (.437-14/.437-20 x 3.120) Comment: (LONG) 16-786382
3 STUD, (.438 x 3.82 Inches) Comment: (X-LONG) 16-8M0034464 16-18978 3 (X-LONG)
4 STUD, (.437-14/.437-20 x 2.060) 16-8M0133358
5 STUD, (.312-18/.324-24 x 3.380) 16-8M0034463 16-56297 2
6 STUD, (.250-20/.250-28 x 3.125) 16-306671
7 FILLER BLOCK 8M0039169 67891
8 BEARING ASSEMBLY, Roller 31-42647A1
9 ANODE 97-826134Q 826134, 826134A 1
10 SCREW, (M6 x 40) 10-4000333
11 NUT, (M6) Stainless Steel 11-401386
12 FITTING 22-881866 22-859432
13 SLEEVE 23-29804T
14 NOT SOLD SEPARATE, Pinion Gear Comment: (1.87:1- 15 Teeth) NSS
14 GEAR, Pinion Comment: (2:1 - 14 Teeth) 43-44101T3
15 WASHER 12-92721
16 NUT, (.625-18) 11-35921
17 SHIM SET (006 THRU 048) 15-42637A1
18 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
19 SEAL 12-191833
20 SHIFT SHAFT 789022
21 O-RING, (.862 x .103) 25-25439
22 BUSHING ASSEMBLY 23-77631A2
23 SEAL, Oil 26-8M0204708
24 WASHER 12-77674
25 DRIVESHAFT Comment: (LONG) 45-897624T 45-44000 1 (LONG)
25 DRIVESHAFT Comment: (X-LONG) 45-897625T 45-44209 1 (X-LONG)
26 BEARING, Roller 31-8M0146566
27 NOT SOLD SEPARATE, Cup NSS
28 RETAINER 8245191
29 BASE ASSEMBLY, Water Pump 46-8M0077147 46-42579A 3
30 NOT SOLD SEPARATE, Retainer NSS
31 GASKET 27-8M0204678
32 O-RING, (2.175 x .175) 25-8M0142854
33 SEAL, Oil 26-89238
34 SEAL, Oil 26-16977
35 GASKET, Lower 27-8M0090319 27-85608 1
36 GASKET 27-858524 27-85609 1, 27-85609B 1
37 FACE PLATE 8M0204677
38 BODY ASSEMBLY, Water Pump 46-96148T1
39 INSERT 48752T
40 SEAL 26-38970
41 IMPELLER 47-89984T3
42 KEY 28-8M0214992
43 SCREW, (#14-8 x 2.25) 10-8M0215009
44 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
45 NUT, (.250-28) 11-8267119
46 WASHER 12-36001
47 NUT 11-13436
- BODY ASSEMBLY, Water Pump 46-96148A8
- SEAL KIT 26-89238A2
- BEARING AND SEAL KIT (W/O Foward Bearing) Comment: (Standard Rotation) 31-803033T1
- BEARING AND SEAL KIT (W/O Foward Bearing) Comment: (Counter Rotation) 31-803034T1
- GASKET SET 27-8M0046715 27-815791A02
- GEAR ASSEMBLY, Pinion/Forward Comment: (Standard Rotation)(1.87:1) 43-803615T2
- GEAR ASSEMBLY, Pinion/Forward Comment: (Standard Rotation)(2:1) 43-803612T2
- GEAR ASSEMBLY, Pinion/Forward Comment: (Counter Rotation)(1.87:1) 43-803616T1
- GEAR ASSEMBLY, Pinion/Forward Comment: (Counter Rotation)(2:1) 43-803613T1
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard - Long - 1.87:1) 1647-9148T84
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard - X-Long - 1.87:1) 1647-9148T85
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard - Long - 2:1) 1647-9148T81
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard - X-Long - 2:1) 1647-9148T82
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Counter Rotation)(1.87:1) 1647-9148T86
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Counter Rotation)(2:1) 1647-9148T83
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 PIN, Dowel - Without Hole (.375 x .625) 17-43044
3 STUD, (.437-14/.437-20 x 3.120) Comment: (LONG) 16-786382
3 STUD, (.438 x 3.82 Inches) Comment: (X-LONG) 16-8M0034464 16-18978 3 (X-LONG)
4 STUD, (.437-14/.437-20 x 2.060) 16-8M0133358
5 STUD, (.312-18/.324-24 x 3.380) 16-8M0034463 16-56297 2
6 STUD, (.250-20/.250-28 x 3.125) 16-306671
7 FILLER BLOCK 8M0039169 67891
8 BEARING ASSEMBLY, Roller 31-42647A1
9 ANODE 97-826134Q 826134, 826134A 1
10 SCREW, (M6 x 40) 10-4000333
11 NUT, (M6) Stainless Steel 11-401386
12 FITTING 22-881866 22-859432
13 SLEEVE 23-29804T
14 NOT SOLD SEPARATE, Pinion Gear Comment: (1.87:1- 15 Teeth) NSS
14 GEAR, Pinion Comment: (2:1 - 14 Teeth) 43-44101T3
15 WASHER 12-92721
16 NUT, (.625-18) 11-35921
17 SHIM SET (006 THRU 048) 15-42637A1
18 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
19 SEAL 12-191833
20 SHIFT SHAFT 789022
21 O-RING, (.862 x .103) 25-25439
22 BUSHING ASSEMBLY 23-77631A2
23 SEAL, Oil 26-8M0204708
24 WASHER 12-77674
25 DRIVESHAFT Comment: (LONG) 45-897624T 45-44000 1 (LONG)
25 DRIVESHAFT Comment: (X-LONG) 45-897625T 45-44209 1 (X-LONG)
26 BEARING, Roller 31-8M0146566
27 NOT SOLD SEPARATE, Cup NSS
28 RETAINER 8245191
29 BASE ASSEMBLY, Water Pump 46-8M0077147 46-42579A 3
30 NOT SOLD SEPARATE, Retainer NSS
31 GASKET 27-8M0204678
32 O-RING, (2.175 x .175) 25-8M0142854
33 SEAL, Oil 26-89238
34 SEAL, Oil 26-16977
35 GASKET, Lower 27-8M0090319 27-85608 1
36 GASKET 27-858524 27-85609 1, 27-85609B 1
37 FACE PLATE 8M0204677
38 BODY ASSEMBLY, Water Pump 46-96148T1
39 INSERT 48752T
40 SEAL 26-38970
41 IMPELLER 47-89984T3
42 KEY 28-8M0214992
43 SCREW, (#14-8 x 2.25) 10-8M0215009
44 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
45 NUT, (.250-28) 11-8267119
46 WASHER 12-36001
47 NUT 11-13436
- BODY ASSEMBLY, Water Pump 46-96148A8
- SEAL KIT 26-89238A2
- BEARING AND SEAL KIT (W/O Foward Bearing) Comment: (Standard Rotation) 31-803033T1
- BEARING AND SEAL KIT (W/O Foward Bearing) Comment: (Counter Rotation) 31-803034T1
- GEAR ASSEMBLY, Pinion/Forward Comment: (Standard Rotation) 43-803615T2
- GEAR ASSEMBLY, Pinion/Forward Comment: (Counter Rotation) 43-803616T1
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- GEAR ASSEMBLY, Pinion/Forward Comment: Standard (2:1) 43-803612T2
- GEAR ASSEMBLY, Pinion/Forward Comment: Counter Rotation (2:1) 43-803613T1
- GEAR ASSEMBLY, Pinion/Forward Comment: Standard (1.87:1) 43-803615T2
- GEAR ASSEMBLY, Pinion/Forward Comment: Counter Rotation (1.87:1) 43-803616T1

Gear Housing, Propeller Shaft - Counter Rotation

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Below is the parts list for Mercury V-150 DFI (2.5L) Gear Housing, Propeller Shaft - Counter Rotation:

Mercury V-150 DFI (2.5L) Gear Housing, Propeller Shaft - Counter Rotation Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 1.87:1) 1647-9148T86
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 2:1) 1647-9148T83
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 FOLLOWER ASSEMBLY 89594A1
3 SHIFT CAM 789562
4 ROD 828287
5 SHIM SET 15-44491A1
6 ADAPTOR ASSEMBLY, Bearing 828830A2
7 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
8 THRUST WASHER 12-815481
9 BEARING, Thrust 31-815480
10 GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1 Gear Ratio) 43-828702A2
10 GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio) 43-828704A2
11 BEARING ASSEMBLY, Roller 31-15844
12 SPRING 24-30893
13 CLUTCH 52-859340T 52-854735T, 52-828288
14 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
15 PIN, Detent 17-828356
16 PROPELLER SHAFT 44-828951
17 GEAR ASSEMBLY, Forward - 15/28 Comment: (1.87:1 Gear Ratio) 43-828701A1
17 GEAR ASSEMBLY, Forward - 14/28 Comment: (2:1 Gear Ratio) 43-828703A1
18 SPACER SHIM, (.202) 23-1761552
18 SPACER SHIM, (.204) 23-1761553
18 SPACER SHIM , (.206) 23-1761514
18 SPACER SHIM , (.208) 23-1761515
18 SPACER SHIM, (.210) 23-1761516
18 SPACER SHIM, (.212) 23-1761517
18 SPACER SHIM, (.214) 23-1761518
18 SPACER SHIM, (.216) 23-1761519
18 SPACER SHIM, (.218) 23-1761520
18 SPACER SHIM, (.220) 23-1761521
18 SPACER SHIM, (.222) 23-1761522
18 SPACER SHIM, (.224) 23-1761523
18 SPACER SHIM, (.226) 23-1761524
18 SPACER SHIM, (.228) 23-1761525
18 SPACER SHIM, (.230) 23-1761526
19 BEARING, Thrust 31-815480
20 THRUST WASHER 12-815481
21 ADAPTOR ASSEMBLY, Bearing 828831A3
22 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
23 THRUST WASHER 12-18448
24 BEARING, Thrust 31-15842
25 RACE, Thrust 8182911
26 KEEPER 814605
27 O-RING 25-8M0214920
28 CARRIER ASSEMBLY, Bearing 818290A4
29 BEARING, Needle 31-30956T
30 SEAL, Oil Comment: (INSIDE) 26-14077
31 SEAL Comment: (OUTSIDE) 26-8M0204670
32 TAB WASHER 14-183231
33 KEY 28-30281
34 RETAINER 8M2011027 79448
35 TRIM TAB 31640T07
35 ANODE Comment: Aluminum 97-76214Q5
36 SCREW, (.437-14 x 1.750) 10-8M0204686
37 SCREW, (.375-16 x 1.00) 10-65210
38 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
39 NUT, (.437-20) Stainless Steel 11-8M0204653
40 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
- SEAL KIT 26-89238A2
- BEARING AND SEAL KIT (W/O Foward Bearing) 31-803034T1
- FOLLOWER ASSEMBLY, Clutch/Cam 52-803491T1
- GASKET SET 27-8M0046715 27-815791A02
- GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1) 43-803616T1
- GEAR ASSEMBLY, Pinion/Forward Comment: (2:1) 43-803613T1
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 1.87:1) 1647-9148T86
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 2:1) 1647-9148T83
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 FOLLOWER ASSEMBLY 89594A1
3 SHIFT CAM 789562
4 ROD 828287
5 SHIM SET 15-44491A1
6 ADAPTOR ASSEMBLY, Bearing 828830A2
7 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
8 THRUST WASHER 12-815481
9 BEARING, Thrust 31-815480
10 GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1 Gear Ratio) 43-828702A2
10 GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio) 43-828704A2
11 BEARING ASSEMBLY, Roller 31-15844
12 SPRING 24-30893
13 CLUTCH 52-859340T 52-854735T, 52-828288
14 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
15 PIN, Detent 17-828356
16 PROPELLER SHAFT 44-828951
17 GEAR ASSEMBLY, Forward - 15/28 Comment: (1.87:1 Gear Ratio) 43-828701A1
17 GEAR ASSEMBLY, Forward - 14/28 Comment: (2:1 Gear Ratio) 43-828703A1
18 SPACER SHIM, (.202) 23-1761552
18 SPACER SHIM, (.204) 23-1761553
18 SPACER SHIM , (.206) 23-1761514
18 SPACER SHIM , (.208) 23-1761515
18 SPACER SHIM, (.210) 23-1761516
18 SPACER SHIM, (.212) 23-1761517
18 SPACER SHIM, (.214) 23-1761518
18 SPACER SHIM, (.216) 23-1761519
18 SPACER SHIM, (.218) 23-1761520
18 SPACER SHIM, (.220) 23-1761521
18 SPACER SHIM, (.222) 23-1761522
18 SPACER SHIM, (.224) 23-1761523
18 SPACER SHIM, (.226) 23-1761524
18 SPACER SHIM, (.228) 23-1761525
18 SPACER SHIM, (.230) 23-1761526
19 BEARING, Thrust 31-815480
20 THRUST WASHER 12-815481
21 ADAPTOR ASSEMBLY, Bearing 828831A3
22 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
23 THRUST WASHER 12-18448
24 BEARING, Thrust 31-15842
25 RACE, Thrust 8182911
26 KEEPER 814605
27 O-RING 25-8M0214920
28 CARRIER ASSEMBLY, Bearing 818290A4
29 BEARING, Needle 31-30956T
30 SEAL, Oil Comment: (INSIDE) 26-14077
31 SEAL Comment: (OUTSIDE) 26-8M0204670
32 TAB WASHER 14-183231
33 KEY 28-30281
34 RETAINER 8M2011027 79448
35 TRIM TAB 31640T07
35 ANODE Comment: Aluminum 97-76214Q5
36 SCREW, (.437-14 x 1.750) 10-8M0204686
37 SCREW, (.375-16 x 1.00) 10-65210
38 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
39 NUT, (.437-20) Stainless Steel 11-8M0204653
40 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
- SEAL KIT 26-89238A2
- BEARING AND SEAL KIT (W/O Foward Bearing) 31-803034T1
- FOLLOWER ASSEMBLY, Clutch/Cam 52-803491T1
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- GEAR ASSEMBLY, Pinion/Forward 43-803616T1
- GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1) 43-803616T1
- GEAR ASSEMBLY, Pinion/Forward Comment: (2:1) 43-803613T1

Gear Housing, Propeller Shaft - Standard Rotation

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Below is the parts list for Mercury V-150 DFI (2.5L) Gear Housing, Propeller Shaft - Standard Rotation:

Mercury V-150 DFI (2.5L) Gear Housing, Propeller Shaft - Standard Rotation Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (LONG - 1.87:1) 1647-9148T84
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 1.87:1) 1647-9148T85
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (LONG - 2:1) 1647-9148T81
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 2:1) 1647-9148T82
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 FOLLOWER ASSEMBLY 89594A1
3 SHIFT CAM 789562
4 ROD 828287
5 GEAR ASSEMBLY, Forward 1.87:1 - 15/28 Comment: (1.87:1 Gear Ratio) SN# 0T979999 & Below 43-878613A2
5 GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1 Gear Ratio) SN# 0T980000 & Up 43-803615T2
5 GEAR ASSEMBLY, Forward 2:1 - 14/28 Comment: (2:1 Gear Ratio) SN# 0T979999 & Below 43-878615A2
5 GEAR ASSEMBLY, Pinion/Forward Comment: (2:1 Gear Ratio) SN# 0T980000 & Up 43-803612T2
6 SHIM SET 15-44491A1
7 BEARING SET, Cup And Cone 31-30894A1
8 NOT SOLD SEPARATE, Cup NSS
9 BEARING, Needle 31-30895T
10 RING, Retaining 53-856823
11 CLUTCH 52-859340T 52-854735T, 52-828288
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 PIN, Detent 17-828356
14 SPRING 24-30893
15 PROPELLER SHAFT 44-94148
16 GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1 Gear Ratio) 43-828175A1
16 GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio) 43-828177A1
17 SPACER 23-824108
18 RING, Thrust 681001
19 BEARING, Ball 30-88957T
20 O-RING 25-8M0214920
21 CARRIER ASSEMBLY, Bearing 43567T1
22 BEARING, Needle 31-30956T
23 SEAL, Oil (INSIDE) 26-14077
24 SEAL (OUTSIDE) 26-8M0204670
25 KEY 28-30281
26 TAB WASHER 14-79447
27 RETAINER 8M2011027 79448
28 TRIM TAB 31640T07
29 ANODE KIT 97-76214Q5
30 SCREW, (.437-14 x 1.750) 10-8M0204686
31 SCREW, (.375-16 x 1.00) 10-65210
32 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
33 NUT, (.437-20) Stainless Steel 11-8M0204653
- SEAL KIT 26-89238A2
- FOLLOWER ASSEMBLY, Clutch/Cam 52-803491T1
- BEARING AND SEAL KIT (W/O Foward Bearing) 31-803033T1
- GASKET SET 27-8M0046715 27-815791A02
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (LONG - 1.87:1) 1647-9148T84
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 1.87:1) 1647-9148T85
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (LONG - 2:1) 1647-9148T81
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 2:1) 1647-9148T82
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 FOLLOWER ASSEMBLY 89594A1
3 SHIFT CAM 789562
4 ROD 828287
5 GEAR ASSEMBLY, Forward 1.87:1 - 15/28 Comment: (1.87:1 Gear Ratio) SN# 0T979999 & Below 43-878613A2
5 GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1 Gear Ratio) SN# 0T980000 & Up 43-803615T2
5 GEAR ASSEMBLY, Forward 2:1 - 14/28 Comment: (2:1 Gear Ratio) SN# 0T979999 & Below 43-878615A2
5 GEAR ASSEMBLY, Pinion/Forward Comment: (2:1 Gear Ratio) SN# 0T980000 & Up 43-803612T2
6 SHIM SET 15-44491A1
7 BEARING SET, Cup And Cone 31-30894A1
8 NOT SOLD SEPARATE, Cup NSS
9 BEARING, Needle 31-30895T
10 RING, Retaining 53-856823
11 CLUTCH 52-859340T 52-854735T, 52-828288
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 PIN, Detent 17-828356
14 SPRING 24-30893
15 PROPELLER SHAFT 44-94148
16 GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1 Gear Ratio) 43-828175A1
16 GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio) 43-828177A1
17 SPACER 23-824108
18 RING, Thrust 681001
19 BEARING, Ball 30-88957T
20 O-RING 25-8M0214920
21 CARRIER ASSEMBLY, Bearing 43567T1
22 BEARING, Needle 31-30956T
23 SEAL, Oil (INSIDE) 26-14077
24 SEAL (OUTSIDE) 26-8M0204670
25 KEY 28-30281
26 TAB WASHER 14-79447
27 RETAINER 8M2011027 79448
28 TRIM TAB 31640T07
29 ANODE KIT 97-76214Q5
30 SCREW, (.437-14 x 1.750) 10-8M0204686
31 SCREW, (.375-16 x 1.00) 10-65210
32 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
33 NUT, (.437-20) Stainless Steel 11-8M0204653
- SEAL KIT 26-89238A2
- FOLLOWER ASSEMBLY, Clutch/Cam 52-803491T1
- BEARING AND SEAL KIT (W/O Foward Bearing) 31-803033T1
- GEAR ASSEMBLY, Pinion/Forward 43-803615T2
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98

Oil Injection Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Oil Injection Components:

Mercury V-150 DFI (2.5L) Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (38.00 Inches Bulk) (Cut to 24 Inches) 32-8M0054152 32-856060 65
2 TUBING, (38.00 Inches Bulk) (Cut to 18-1/2 Inches) 32-8M0054152 32-856060 65
3 TUBING, (38.00 Inches Bulk) (Cut to 16-1/2 Inches) 32-8M0054152 32-856060 65
4 TUBING, (38.00 Inches Bulk) (Cut to 24-1/2 Inches) 32-8M0054152 32-856060 65
5 TUBING, (38.00 Inches Bulk) (Cut to 27 Inches) 32-8M0054152 32-856060 65
6 CHECK VALVE 21-858805
7 TIE STRAP, (5.50 Inches) 8M0214940
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8 TIE STRAP, (4.00 Inches) 56762
9 HOSE, (24.00 Inches Braided) 32-892830053
10 TUBING, (34.00 Inches Bulk) (Cut to 32 Inches) 32-85583464
11 CHECK VALVE, To Block 21-8781051
12 FITTING 22-8M0207780
13 HOSE, (57.00 Inches Bulk) (Cut to 6 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
14 NOT SOLD SEPARATE, Cap NSS
15 HOSE 32-875289
16 CONNECTOR 22-858955
17 FILTER, Oil - In Line 35-875284T01 35-875284001, 35-875284
18 HOSE, (2.00 Inches) 32-875283
19 RESERVOIR ASSEMBLY 1200-8M0063190 833069T 9
20 NOT SOLD SEPARATE, Decal-Reservoir NSS
21 GROMMET Comment: SN# 0T979999 & Below 25-855362001 25-855362 SN# 0T979999 & Below
21 GROMMET Comment: SN# 0T980000 & Up 25-855362001 25-855362 SN# 0T980000 & Up
22 WASHER 12-49436
23 SCREW, (.312-18 x 1.250) 10-60411
24 BUSHING 23-855364
25 SWITCH ASSEMBLY 87-856156T02 87-856156A 2
26 SCREW, (.164-18 x .375) 10-58376
27 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
28 CLAMP 54-814634
29 CONDUIT 32-883357
30 CONNECTOR 22-858955
31 HOSE, (57.00 Inches Bulk), Cut to 4-3/4 Inches 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Oil Lines

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Below is the parts list for Mercury V-150 DFI (2.5L) Oil Lines:

Mercury V-150 DFI (2.5L) Oil Lines Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Elbow 90 Degree (.0625-27) 22-887801
- NOT SOLD SEPARATE, Hose Assembly NSS
2 TUBING, (38.00 Inches Bulk) (Cut to 22 Inches) 32-8M0054152 32-856060 65
3 FITTING, Tee 22-59169003
4 TUBING, (38.00 Inches Bulk) (Cut to 1-1/2 Inches) 32-8M0054152 32-856060 65
5 TUBING, (38.00 Inches Bulk) (Cut to 4-3/4 Inches) 32-8M0054152 32-856060 65
6 TUBING, (38.00 Inches Bulk) (Cut to 3-1/2 Inches) 32-8M0054152 32-856060 65
7 CHECK VALVE 21-426233
8 CHECK VALVE 21-426982
9 CHECK VALVE 21-8282182
10 CHECK VALVE 21-8348041
11 TIE STRAP, (4.00 Inches) 56762
12 TUBING, (38.00 Inches Bulk) (Cut to 4-1/2 Inches) 32-8M0054152 32-856060 65
13 TUBING, (38.00 Inches Bulk) (Cut to 24 Inches) Comment: SN# 0T945784 & Below 32-8M0054152 32-856060 65 SN# 0T945784 & Below
13 TUBING, (38.00 Inches Bulk) (Cut to 16-1/2 Inches) Comment: SN# 0T945785 & Up 32-8M0054152 32-856060 65 SN# 0T945785 & Up
14 TUBING, (38.00 Inches Bulk) (Cut to 7 Inches) 32-8M0054152 32-856060 65
15 TUBING, (38.00 Inches Bulk) (Cut to 4-3/4 Inches) 32-8M0054152 32-856060 65
16 TUBING, (38.00 Inches Bulk) (Cut to 5-1/4 Inches) 32-8M0054152 32-856060 65
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up
1 TUBING, (38.00 Inches Bulk) (Cut to 30 Inches) 32-8M0054152 32-856060 65
2 TUBING, (38.00 Inches Bulk) (Cut to 22-1/2 Inches) 32-8M0054152 32-856060 65
3 FITTING, Elbow 90 Degree (.0625-27) 22-887801
4 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
5 TUBING, (38.00 Inches Bulk) (Cut to 16-1/2 Inches) 32-8M0054152 32-856060 65
6 FITTING 22-151333
7 TIE STRAP, (5.50 Inches) 8M0214940
8 TUBING, (38.00 Inches Bulk) (Cut to 22 Inches) 32-8M0054152 32-856060 65
9 FITTING, Tee 22-59169003
10 TUBING, (38.00 Inches Bulk) (Cut to 1-1/2 Inches) 32-8M0054152 32-856060 65
11 TUBING, (38.00 Inches Bulk) (Cut to 4 -3/4 Inches) 32-8M0054152 32-856060 65
12 TUBING, (38.00 Inches Bulk) (Cut to 3-1/2 Inches) 32-8M0054152 32-856060 65
13 CHECK VALVE 21-426233
14 CHECK VALVE 21-426982
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

Oil Tank

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Below is the parts list for Mercury V-150 DFI (2.5L) Oil Tank:

Mercury V-150 DFI (2.5L) Oil Tank Diagram
Position No. Part Name OEM Number Supersedes
- RESERVOIR ASSEMBLY 1200-8M0063190 833069T 9
1 NOT SOLD SEPARATE, Oil Reservoir NSS
2 NOT SOLD SEPARATE, Decal-Reservoir NSS
3 GROMMET Comment: SN# 0T979999 & Below 25-855362001 25-855362 SN# 0T979999 & Below
3 GROMMET Comment: SN# 0T980000 & Up 25-855362001 25-855362 SN# 0T980000 & Up
4 WASHER 12-49436
5 SCREW, (.312-18 x 1.250) 10-60411
6 BUSHING 23-855364
7 SWITCH ASSEMBLY 87-856156T02 87-856156A 2
8 SCREW, (.164-18 x .375) 10-58376
9 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
10 CHECK VALVE, To Block 21-8781051
11 FITTING 22-8M0207780
12 HOSE, (57.00 Inches Bulk) (Cut to 6 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
13 HOSE 32-875289
14 CONNECTOR 22-858955
15 FILTER, Oil - In Line 35-875284T01 35-875284001, 35-875284
16 HOSE, (2.00 Inches) 32-875283
17 CLAMP, Nylon 54-415825
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 HOSE, (24.00 Inches Braided) 32-892830053
20 HOSE 32-883354
21 CONDUIT 32-883357
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up

Power Trim Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Power Trim Components:

Mercury V-150 DFI (2.5L) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM, Complete 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 TRIM MOTOR 878265A4
2 NOT SOLD SEPARATE, Armature NSS
3 NOT SOLD SEPARATE, End Frame NSS
4 SCREW, (M6 x 30) 10-82494830
5 LOCKWASHER, (M6) 13-400256
6 DRIVESHAFT 8782451
7 PO CHECK KIT 878410A1
8 MANUAL RELEASE ASSEMBLY Comment: (Incls. Ref. #26) 893929A01 813442A 2 (Incls. Ref. #26)
9 SHAFT KIT 8M0142997
10 PIN 17-878267 17-44431
11 TILT CYLINDER ASSEMBLY 878235A03 878235A02, 878235A 1
12 GUIDE KIT Comment: (Incls. Ref. #26) 878239A02 878239A 1 (Incls. Ref. #26)
13 O-RING KIT Comment: (Incls. Ref. #26) 8M0142999
14 SHOCK ROD KIT Comment: (Incls. Ref. #26) 8M0168219
15 PISTON ASSEMBLY, Memory 8M0143000
16 REPAIR KIT, Check Valve Comment: (Incls. Ref. #26) 878406A02 878406A 1 (Incls. Ref. #26)
17 PISTON ASSEMBLY 878414T01 878414A 1
18 PISTON ASSEMBLY 878413A1
19 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
20 RESERVOIR KIT 878264A1
21 PLUG ASSEMBLY 19-811613
22 SCREW, (M6 x 14) 10-4000327
23 WASHER 12-4002315
24 PUMP KIT 892251A01 878411A 1
25 REPAIR KIT, Power Trim 878408A1
26 PIN, Trilobe 17-821539 17-13794, 17-19603
27 SCREW, (M10 x 30) 10-858771
28 WASHER 12-4002319
29 ANODE KIT 97-818298Q1
30 SCREW, (M6 x 25) 10-8M0204707
31 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
32 SHAFT Comment: SN# 0T979999 & Below 99625002
32 SHAFT Comment: SN# 0T980000 & Up 99625002
33 C WASHER 8M0084613 69205
34 CLAMP 54-26550
35 SCREW, (#10-16 x .600) 10-878609 10-812832 1
36 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 12 Inches) 32-828547353
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
- POWER TRIM, Complete 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 TRIM MOTOR 878265A4
2 NOT SOLD SEPARATE, Armature NSS
3 NOT SOLD SEPARATE, End Frame NSS
4 SCREW, (M6 x 30) 10-82494830
5 LOCKWASHER, (M6) 13-400256
6 DRIVESHAFT 8782451
7 PO CHECK KIT 878410A1
8 MANUAL RELEASE ASSEMBLY Comment: (Incls. Ref. #26) 893929A01 813442A 2 (Incls. Ref. #26)
9 SHAFT KIT 8M0142997
10 PIN 17-878267 17-44431
11 TILT CYLINDER ASSEMBLY 878235A03 878235A02, 878235A 1
12 GUIDE KIT Comment: (Incls. Ref. #26) 878239A02 878239A 1 (Incls. Ref. #26)
13 O-RING KIT Comment: (Incls. Ref. #26) 8M0142999
14 SHOCK ROD KIT Comment: (Incls. Ref. #26) 8M0168219
15 PISTON ASSEMBLY, Memory 8M0143000
16 REPAIR KIT, Check Valve Comment: (Incls. Ref. #26) 878406A02 878406A 1 (Incls. Ref. #26)
17 PISTON ASSEMBLY 878414T01 878414A 1
18 PISTON ASSEMBLY 878413A1
19 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
20 RESERVOIR KIT 878264A1
21 PLUG ASSEMBLY 19-811613
22 SCREW, (M6 x 14) 10-4000327
23 WASHER 12-4002315
24 PUMP KIT 892251A01 878411A 1
25 REPAIR KIT, Power Trim 878408A1
26 PIN, Trilobe 17-821539 17-13794, 17-19603
27 SCREW, (M10 x 30) 10-858771
28 WASHER 12-4002319
29 ANODE KIT 97-818298Q1
30 SCREW, (M6 x 25) 10-8M0204707
31 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
32 SHAFT Comment: SN# 0T979999 & Below 99625002
32 SHAFT Comment: SN# 0T980000 & Up 99625002
33 C WASHER 8M0084613 69205
34 CLAMP 54-26550
35 SCREW, (#10-16 x .600) 10-878609 10-812832 1
36 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 12 Inches) 32-828547353
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Service/Support Material

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Below is the parts list for Mercury V-150 DFI (2.5L) Service/Support Material:

Mercury V-150 DFI (2.5L) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL, 150/200 EFI (2.5L) 90-803177004
0 SERVICE MANUAL 90-883728
0 OWNERS MANUAL Comment: 2004 90-10126040
0 OWNERS MANUAL Comment: 2005 90-10126050
0 DECAL, EPA Label Information Comment: (2004) 37-804669A04
0 DECAL, EPA Label Information Comment: (2005) 37-804669A05
0 PARTS MANUAL, 135/150/175 DFI (2.5L) 90-803502004
0 OWNERS MANUAL Comment: 2004 90-10199040
0 OWNERS MANUAL Comment: 2005 90-10199050
0 SERVICE MANUAL 90-8M0057453 90-859494R02, 90-859494R 1
0 INSTALLATION MANUAL 90-10200050
0 DECAL, EPA Label Information Comment: (135)(2004) 37-804657A04
0 DECAL, EPA Label Information Comment: (135)(2005) 37-804657A05
0 DECAL, EPA Label Information Comment: (150/175)(2004) 37-883929A04
0 DECAL, EPA Label Information Comment: (150/175)(2005) 37-883929A05

Starter Motor

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Below is the parts list for Mercury V-150 DFI (2.5L) Starter Motor:

Mercury V-150 DFI (2.5L) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY Comment: SN# 0T960098 & Below 50-892339T01 50-892339T, 50-853329T SN# 0T960098 & Below
1 STARTER MOTOR ASSEMBLY Comment: SN# 0T960099 & Up 50-892339T01 50-892339T, 50-853329T SN# 0T960099 & Up
2 THRU BOLT 10-803005
3 GEAR KIT 43-880805A1
4 SOLENOID KIT 809463A1
5 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
6 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1
7 DECAL, Warning, High Voltage 37-8272822
8 LOCKWASHER, (M5) 13-400255
9 NUT, (M5) Stainless Steel 11-400211
10 LOCKWASHER, (.312) 13-8M0204647
11 NUT, (M8) Stainless Steel 11-400213
12 COLLAR 23-8M0034918 23-8M0001391, 56703
13 STOP 8M0043276 879845
1 STARTER MOTOR ASSEMBLY Comment: SN# 0T960098 & Below 50-892339T01 50-892339T, 50-853329T SN# 0T960098 & Below
1 STARTER MOTOR ASSEMBLY Comment: SN# 0T960099 & Up 50-892339T01 50-892339T, 50-853329T SN# 0T960099 & Up
2 THRU BOLT 10-803005
3 GEAR KIT 43-880805A1
4 SOLENOID KIT 809463A1
5 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
6 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1
7 DECAL, Warning, High Voltage 37-8272822
8 LOCKWASHER, (M5) 13-400255
9 NUT, (M5) Stainless Steel 11-400211
10 LOCKWASHER, (.312) 13-8M0204647
11 NUT, (M8) Stainless Steel 11-400213
12 COLLAR 23-8M0034918 23-8M0001391, 56703
13 STOP 8M0043276 879845

Swivel Bracket and Steering Arm

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Below is the parts list for Mercury V-150 DFI (2.5L) Swivel Bracket and Steering Arm:

Mercury V-150 DFI (2.5L) Swivel Bracket and Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY, Black 1499-8M0102865 1499-8710T20
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (LOWER) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE ASSEMBLY, Bottom Comment: (CARBON STEEL) 86580A1
9 YOKE, Bottom - Stainless Steel Comment: (STAINLESS STEEL) 878182T01 878182T (STAINLESS STEEL)
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
16 SENDER ASSEMBLY, Trim Comment: (TRACKER) 8M0074846 821180A 6 (TRACKER)
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (CARBON STEEL) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (STAINLESS STEEL) 17-8M0132731
21 SCREW, (.437-20 x 7.50) 10-8M0176309
22 BUMPER 8M0000516 88882 1
23 MOUNT 77326
24 WASHER 12-66921
25 WASHER 12-78688
26 NUT, (.437-20) Stainless Steel 11-8M0204653
27 LINK ROD ASSEMBLY 92876A12
28 SCREW, (.375-24 x 1.250) 10-849838 10-14000
29 NUT, (.375-24) Stainless Steel 11-8M0204726
30 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
1 SWIVEL BRACKET ASSEMBLY, Black 1499-8M0102865 1499-8710T20
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (LOWER) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE ASSEMBLY, Bottom Comment: (CARBON STEEL) 86580A1
9 YOKE, Bottom - Stainless Steel Comment: (STAINLESS STEEL) 878182T01 878182T (STAINLESS STEEL)
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
16 SENDER ASSEMBLY, Trim Comment: (TRACKER) 8M0074846 821180A 6 (TRACKER)
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (CARBON STEEL) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (STAINLESS STEEL) 17-8M0132731
21 SCREW, (.437-20 x 7.50) 10-8M0176309
22 BUMPER 8M0000516 88882 1
23 MOUNT 77326
24 WASHER 12-66921
25 WASHER 12-78688
26 NUT, (.437-20) Stainless Steel 11-8M0204653
27 LINK ROD ASSEMBLY 92876A12
28 SCREW, (.375-24 x 1.250) 10-849838 10-14000
29 NUT, (.375-24) Stainless Steel 11-8M0204726
30 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Throttle Lever and Shift Shaft

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Below is the parts list for Mercury V-150 DFI (2.5L) Throttle Lever and Shift Shaft:

Mercury V-150 DFI (2.5L) Throttle Lever and Shift Shaft Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle Control 8M0040990 850389 1
2 SCREW, (.375-16 x 1.75) 10-818165 10-55337
3 BUSHING 23-55164
4 SPACER 23-858959
5 SCREW, (.250-20 x 2.125) 10-64022
6 NUT, (.250-20) 11-64015
7 CAP, Nylon 26852
8 INSERT 42927
9 WASHER 12-35459
10 NUT, (M6) Stainless Steel 11-401386
11 BRACKET ASSEMBLY, Anchor, Anchor 814283T6
12 LATCH 98889
13 DRIVE SCREW 10-42975
14 CUP 39519
15 WEAR PLATE 52100
16 LATCH 8M0036768 38279
17 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
18 NUT, (.250-28) Stainless Steel 11-826709109 11-33825, 11-35045
19 SCREW, (.312-18 x .880) Stainless Steel 10-28782
20 GUIDE BLOCK 814284
21 SPRING 24-20099
22 LINK ROD ASSEMBLY 67073A1
23 SHIFT SHAFT ASSEMBLY Comment: (LONG) 79932A16
23 SHIFT SHAFT ASSEMBLY Comment: (X-LONG) 79932A17
24 NOT SOLD SEPARATE, Roll Pin NSS
25 NOT SOLD SEPARATE, Shift Shaft Lever-Upper NSS
26 BUSHING 23-26856
27 WAVE WASHER 13-29720
28 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
29 NUT, (.250-28) Stainless Steel 11-826709109 11-33825, 11-35045
30 SWITCH 87-889514T02 87-889514A02
31 SCREW, (#6-32 x .875) 10-77478
32 WASHER 12-27882
33 BUSHING, Swivel 23-8M0215006
34 ROD 8508152
35 CAM 858847A2
36 BALL, Threaded 8235694
37 BUSHING 23-8M0215006
38 SCREW, (M8 x 40) 10-81893440
39 BUSHING 23-856895 23-883392
40 LEVER/ROLLER KIT, Throttle 850286A03
41 ROLLER 8M0072162 889610, 840968
42 WASHER, (.203 x .500 x .032) 12-8M0204666
43 NUT, Stainless Steel 8-32,11-826709104 11-846115
44 SCREW, Special 10-889354
45 WASHER, Cupped 12-881991
46 WASHER, Spool 12-881992
47 LOCKWASHER, External 10,13-69432
1 LEVER, Throttle Control 8M0040990 850389 1
2 SCREW, (.375-16 x 1.75) 10-818165 10-55337
3 BUSHING 23-55164
4 SPACER 23-858959
5 SCREW, (.250-20 x 2.125) 10-64022
6 NUT, (.250-20) 11-64015
7 CAP, Nylon 26852
8 INSERT 42927
9 WASHER 12-35459
10 NUT, (M6) Stainless Steel 11-401386
11 BRACKET ASSEMBLY, Anchor, Anchor 814283T6
12 LATCH 98889
13 DRIVE SCREW 10-42975
14 CUP 39519
15 WEAR PLATE 52100
16 LATCH 8M0036768 38279
17 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
18 NUT, (.250-28) Stainless Steel 11-826709109 11-33825, 11-35045
19 SCREW, (.312-18 x .880) Stainless Steel 10-28782
20 GUIDE BLOCK 814284
21 SPRING 24-20099
22 LINK ROD ASSEMBLY 67073A1
23 SHIFT SHAFT ASSEMBLY Comment: (LONG) 79932A16
23 SHIFT SHAFT ASSEMBLY Comment: (X-LONG) 79932A17
24 NOT SOLD SEPARATE, Roll Pin NSS
25 NOT SOLD SEPARATE, Shift Shaft Lever-Upper NSS
26 BUSHING 23-26856
27 WAVE WASHER 13-29720
28 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
29 NUT, (.250-28) Stainless Steel 11-826709109 11-33825, 11-35045
30 SWITCH 87-889514T02 87-889514A02
31 SCREW, (#6-32 x .875) 10-77478
32 WASHER 12-27882
33 BUSHING 23-8M0215006
34 ROD 8508152
35 CAM 8562211
36 BUSHING 23-856895 23-883392
37 BEARING 30-856896 30-856896 1
38 SCREW, (M8 x 40) 10-81893440
39 LEVER/ROLLER KIT, Throttle 850286A03
40 ROLLER 8M0072162 889610, 840968
41 WASHER, (.203 x .500 x .032) 12-8M0204666
42 NUT, Stainless Steel 8-32,11-826709104 11-846115
43 SCREW, Special 10-889354
44 WASHER, Spool 12-881992
45 LOCKWASHER, External 10,13-69432
46 WASHER, Cupped 12-881991

Tools

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Below is the parts list for Mercury V-150 DFI (2.5L) Tools:

Mercury V-150 DFI (2.5L) Tools Diagram
Position No. Part Name OEM Number Supersedes
0 ISOLATOR KIT, Battery Comment: (ELECTRICAL/IGNITION) 84-8M0094239 84-815366A 5 (ELECTRICAL/IGNITION)
0 SWITCH ASSEMBLY Comment: (ELECTRICAL/IGNITION) 91-52024A1
0 TESTER, Eight Chamber Comment: (ELECTRICAL/IGNITION) 91-850439T1
0 GAP TOOL, Single Chamber Comment: (ELECTRICAL/IGNITION) 91-63998A1
0 TIMING LIGHT Comment: (ELECTRICAL/IGNITION) 91-99379
0 DIAL INDICATOR TOOL 91-58222A1
0 HOLDER TOOL 91-52344
0 PULLER ASSEMBLY 91-849154T1
0 TACH MULTI METER, DMT 2000 Digital 91-854009A3
0 CAP TOOL, Flywheel Puller 91-24161
0 GAUGE TOOL Comment: (POWERHEAD) 91-29287
0 SLEEVE Comment: (POWERHEAD) 91-55919
0 LIFTING EYE Comment: (POWERHEAD) SN# 0T979999 & Below 91-904551
0 LIFTING EYE Comment: (POWERHEAD) SN# 0T980000 & Up 91-904551
0 INSTALLER KIT Comment: (POWERHEAD) 91-77109A3
0 REMOVAL TOOL, Piston Pin Lock Ring Comment: (POWERHEAD) 91-52952T1
0 INSTALLER KIT, Piston Pin Comment: (POWERHEAD) 91-74607A3
0 COMPRESSOR TOOL Comment: (POWERHEAD) 91-818773T 91-818773 (POWERHEAD)
0 EXPANDER TOOL, Piston Ring Comment: (POWERHEAD) 91-24697
0 STAND TOOL Comment: (POWERHEAD) 91-30591T1
0 PULLER PLATE 91-37241
0 ALIGNMENT TOOL Comment: (TRIM/TILT SYSTEM) 91-112301
0 TEST GAUGE KIT Comment: (TRIM/TILT SYSTEM) 91-52915A6
0 SPANNER WRENCH Comment: (TRIM/TILT SYSTEM) 91-74951
0 HEAT LAMP Comment: (TRIM/TILT SYSTEM) 91-63209
0 REMOVER TOOL, Trim Rod Guide Comment: (TRIM/TILT SYSTEM) 91-44487T1
0 REMOVAL TOOL, Trim Rod Comment: (TRIM/TILT SYSTEM) 91-44486A1
0 INDICATOR TOOL, Backlash Comment: (GEAR HOUSING) 91-8M0053505 91-78473 (GEAR HOUSING)
0 INDICATOR TOOL, Backlash Comment: (GEAR HOUSING) 91-196601
0 MANDREL, Bearing Driver Cup Comment: (GEAR HOUSING) 91-31106T
0 DRIVER TOOL, Bearing Cup Comment: (GEAR HOUSING) 91-87120T
0 PRE LOAD TOOL, Bearing Comment: (GEAR HOUSING) SN# 0T979999 & Below 91-14311A04
0 TOOL, Preload Comment: (GEAR HOUSING) SN# 0T980000 & Up 91-14311A04
0 INSTALLATION TOOL, Bearing Comment: (GEAR HOUSING) 91-18601
0 PULLER KIT, Bearing Comment: (GEAR HOUSING) 91-31229A7
0 MANDREL Comment: (GEAR HOUSING) 91-15755T
0 DRIVE HEAD TOOL Comment: (GEAR HOUSING) 91-36569T
0 DRIVER ROD TOOL, Needle Bearings Comment: (GEAR HOUSING) 91-37323
0 WRENCH TOOL, Driveshaft Bearing Comment: (GEAR HOUSING) 91-36571T
0 INSTALLER TOOL, Bearing Comment: (GEAR HOUSING) 91-38628T
0 NUT, (.625-18) Comment: (GEAR HOUSING) 11-24156
0 PLATE Comment: (GEAR HOUSING) 91-29310
0 WASHER Comment: (GEAR HOUSING) 12-34961
0 RETAINING TOOL, Bearing Comment: (GEAR HOUSING) 91-43506T
0 INSTALL TOOL, Cross Pin Comment: (GEAR HOUSING) 91-86642
0 TOOL, Cover Nut Comment: (GEAR HOUSING) 91-73688
0 HOLDING TOOL, Dial Indicator Comment: (GEAR HOUSING) 91-89897
0 FOWARD GEAR INSTALLATION TOOL Comment: (GEAR HOUSING) 91-815850
0 INSTALLER TOOL, Needle Bearing - Forward Gear Comment: (GEAR HOUSING) 91-86943T
0 NUT TOOL, Gear Housing Cover Comment: (GEAR HOUSING) 91-61069T
0 GUIDE PLATE Comment: (GEAR HOUSING) 91-816243
0 PULLER JAWS Comment: (GEAR HOUSING) 91-816242
0 WASHER Comment: (GEAR HOUSING) 12-37429
0 MANDREL Comment: (GEAR HOUSING) 91-92788T
0 DRIVER, Oil Seal Comment: (GEAR HOUSING) 91-31108T
0 LOCATION TOOL, Pinion Comment: (GEAR HOUSING) SN# 0T979999 & Below 91-12349A05
0 TOOL, Pinion Locating Comment: (GEAR HOUSING) SN# 0T980000 & Up 91-12349A05
0 LOCATION TOOL, Pinion Gear Comment: (GEAR HOUSING) 91-74776T
0 PROPELLER SHAFT Comment: (GEAR HOUSING) 44-93003
0 INSTALLER TOOL, Bearing Comment: (GEAR HOUSING) 91-816292
0 PULLER TOOL Comment: (GEAR HOUSING) 91-85716
0 PULLER JAW ASSEMBLY Comment: (GEAR HOUSING) 91-46086A1
0 INSTALLATION TOOL, Bearing Adaptor 91-18605A2
0 PULLER ASSEMBLY, Slide Hammer Comment: (GEAR HOUSING) 91-34569A1
0 REMOVAL/INSTALL TOOL, Shift Shaft Bushing 91-31107T
0 TORQUE WRENCH, (0-150 lb-in) 91-66274
0 CARTRIDGE Comment: (ELECTRICAL/IGNITION) SN# 0T979999 & Below 91-880118A04 91-880118A03, 91-880118A 2 (ELECTRICAL/IGNITION) SN# 0T979999 & Below
0 DDT CARTRIDGE Comment: (ELECTRICAL/IGNITION) SN# 0T980000 & Up 91-880118A04 91-880118A03, 91-880118A 2 (ELECTRICAL/IGNITION) SN# 0T980000 & Up
0 HARNESS ASSEMBLY, DDT Adaptor Comment: (ELECTRICAL/IGNITION) 84-822560A5
0 HOLDER TOOL 91-52344
0 PULLER ASSEMBLY 91-849154T1
0 CABLE ASSEMBLY, DDT Comment: (IGNITION) 84-825003A1
0 DIGITAL DIAGNOSTIC TESTER Comment: (ELECTRICAL/IGNITION) 91-823686A2
0 MULTI METER Comment: (ELECTRICAL/IGNITION) 91-99750A1
0 SWITCH ASSEMBLY Comment: (ELECTRICAL/IGNITION) 91-52024A1
0 SERVICE TACHOMETER Comment: (ELECTRICAL/IGNITION) 91-59339
0 TESTER, Eight Chamber Comment: (ELECTRICAL/IGNITION) 91-850439T1
0 GAP TOOL, Single Chamber Comment: (ELECTRICAL/IGNITION) 91-63998A1
0 TACH INTERFACE MODULE Comment: (ELECTRICAL/IGNITION) 91-825824A2
0 TIMING LIGHT Comment: (ELECTRICAL/IGNITION) 91-99379
0 ALIGNMENT TOOL Comment: (TRIM/TILT SYSTEM) 91-112301
0 MULTI METER Comment: (TRIM/TILT SYSTEM) 91-99750A1
0 TEST GAUGE KIT 91-52915A6
0 SPANNER WRENCH Comment: (TRIM/TILT SYSTEM) 91-74951
0 HEAT LAMP Comment: (TRIM/TILT SYSTEM) 91-63209
0 REMOVER TOOL, Trim Rod Guide Comment: (TRIM/TILT SYSTEM) 91-44487T1
0 REMOVAL TOOL, Trim Rod Comment: (TRIM/TILT SYSTEM) 91-44486A1
0 SLEEVE Comment: (POWERHEAD) 91-55919
0 LIFTING EYE Comment: (POWERHEAD) SN# 0T979999 & Below 91-904551
0 LIFTING EYE Comment: (POWERHEAD) SN# 0T980000 & Up 91-904551
0 INSTALLER KIT Comment: (POWERHEAD) 91-77109A3
0 REMOVAL TOOL, Piston Pin Lock Ring Comment: (POWERHEAD) 91-52952T1
0 EXPANDER TOOL, Piston Ring Comment: (POWERHEAD) 91-24697
0 MANDREL TOOL, Piston Pin Comment: (POWERHEAD) 91-92973A1
0 STAND TOOL Comment: (POWERHEAD) 91-30591T1
0 CAP TOOL, Flywheel Puller Comment: (POWERHEAD) 91-24161
0 COMPRESSOR TOOL Comment: (2.5L)(POWERHEAD) 91-818773T 91-818773 (2.5L)(POWERHEAD)
0 TORQUE WRENCH, (0-150 lb-in) (2-150 lb-in) Comment: (POWERHEAD) 91-66274
0 PULLER PLATE Comment: (POWERHEAD) 91-37241
0 GAUGE Comment: (DFI) 91-881834A1
0 SIZING TOOL Comment: (DFI) 91-8519802
0 CAP, Installation Comment: (DFI) 91-8519803
0 GAUGE, Air/Fuel Pressure Comment: (DFI) SN# 0T979999 & Below 91-881833A03 91-881833A 2 (DFI) SN# 0T979999 & Below
0 GAUGE KIT, Air/Fuel Pressure Comment: (DFI) SN# 0T980000 & Up 91-881833A03 91-881833A 2 (DFI) SN# 0T980000 & Up
0 INDICATOR TOOL, Backlash Comment: (GEAR HOUSING) 91-8M0053505 91-78473 (GEAR HOUSING)
0 INDICATOR TOOL, Backlash Comment: (GEAR HOUSING) 91-196601
0 MANDREL, Bearing Driver Cup Comment: (GEAR HOUSING) 91-31106T
0 DRIVER TOOL, Bearing Cup Comment: (GEAR HOUSING) 91-87120T
0 INSTALLATION TOOL, Bearing Comment: (GEAR HOUSING) 91-18601
0 PRE LOAD TOOL, Bearing Comment: (GEAR HOUSING) SN# 0T979999 & Below 91-14311A04
0 TOOL, Preload Comment: (GEAR HOUSING) SN# 0T980000 & Up 91-14311A04
0 PULLER KIT, Bearing Comment: (GEAR HOUSING) 91-31229A7
0 MANDREL Comment: (GEAR HOUSING) 91-15755T
0 DRIVE HEAD TOOL Comment: (GEAR HOUSING) 91-36569T
0 DRIVER ROD TOOL, Needle Bearings Comment: (GEAR HOUSING) 91-37323
0 WRENCH TOOL, Driveshaft Bearing Comment: (GEAR HOUSING) 91-36571T
0 INSTALLER TOOL, Bearing Comment: (GEAR HOUSING) 91-38628T
0 NUT, (.625-18) Comment: (GEAR HOUSING) 11-24156
0 PLATE Comment: (GEAR HOUSING) 91-29310
0 WASHER Comment: (GEAR HOUSING) 12-34961
0 RETAINING TOOL, Bearing Comment: (GEAR HOUSING) 91-43506T
0 HOLDING TOOL, Dial Indicator Comment: (GEAR HOUSING) 91-89897
0 TOOL, Cover Nut Comment: (GEAR HOUSING) 91-73688
0 INSTALL TOOL, Cross Pin Comment: (GEAR HOUSING) 91-86642
0 DIAL INDICATOR TOOL Comment: (GEAR HOUSING) 91-58222A1
0 FOWARD GEAR INSTALLATION TOOL Comment: (GEAR HOUSING) 91-815850
0 INSTALLER TOOL, Needle Bearing - Forward Gear Comment: (GEAR HOUSING) 91-86943T
0 NUT TOOL, Gear Housing Cover Comment: (GEAR HOUSING) 91-61069T
0 GUIDE PLATE Comment: (GEAR HOUSING) 91-816243
0 PULLER JAWS Comment: (GEAR HOUSING) 91-816242
0 WASHER Comment: (GEAR HOUSING) 12-37429
0 MANDREL Comment: (GEAR HOUSING) 91-92788T
0 DRIVER, Oil Seal Comment: (GEAR HOUSING) 91-31108T
0 LOCATION TOOL, Pinion Comment: (GEAR HOUSING) SN# 0T979999 & Below 91-12349A05
0 TOOL, Pinion Locating Comment: (GEAR HOUSING) SN# 0T980000 & Up 91-12349A05
0 LOCATION TOOL, Pinion Gear Comment: (GEAR HOUSING) 91-74776T
0 PROPELLER SHAFT Comment: (GEAR HOUSING) 44-93003
0 INSTALLER TOOL, Bearing Comment: (GEAR HOUSING) 91-816292
0 PULLER TOOL Comment: (GEAR HOUSING) 91-85716
0 PULLER JAW ASSEMBLY Comment: (GEAR HOUSING) 91-46086A1
0 PULLER PLATE Comment: (GEAR HOUSING) 91-37241
0 INSTALLATION TOOL, Bearing Adaptor Comment: (GEAR HOUSING) 91-18605A2
0 PULLER ASSEMBLY, Slide Hammer Comment: (GEAR HOUSING) 91-34569A1
0 REMOVAL/INSTALL TOOL, Shift Shaft Bushing Comment: (GEAR HOUSING) 91-31107T
0 TORQUE WRENCH, (0-150 lb-in) (0-15 lb-in) Comment: (GEAR HOUSING) 91-66274

Top Cowl

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Below is the parts list for Mercury V-150 DFI (2.5L) Top Cowl:

Mercury V-150 DFI (2.5L) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Black Comment: (BLACK) 4021-827328T7
1 TOP COWL ASSEMBLY, Silver Comment: (SILVER) 4021-827328T8
2 INLET, Air - Black Comment: (BLACK) 821256T03 821256T 1 (BLACK)
2 INLET, Air - Silver Comment: (SILVER 821256T2
3 SCREW, (M6 x 16) 10-82130016
4 SOUND BLANKET KIT 828344A1
5 NOT SOLD SEPARATE, Sound Blanket-Top NSS
6 CAP PLUG 19-823865
7 HANDLE ASSEMBLY, Black Comment: (BLACK) 831207A16 831207A14, 831207T 3, 831207T10 (BLACK)
7 HANDLE ASSEMBLY, Silver Comment: (SILVER) 831207A15 831207A 4 (SILVER)
8 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
9 SPACER 23-831214
10 WASHER, Wave 13-12134
11 CAM, Latch Shaft Comment: SN# 0T979999 & Below 8M0001081 889566, F481777, F48177 SN# 0T979999 & Below
11 CAM Comment: SN# 0T980000 & Up 8M0001081 889566, F481777, F48177 SN# 0T980000 & Up
12 WASHER 12-8M0214930
13 SCREW, (M6 x 16) 10-1993716
14 BRACKET, Front 8M0036792 821249M 2
15 BUMPER, Latch 815477
16 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
17 NUT, (M6) Stainless Steel 11-401366
18 RING, Retaining 53-8237951
19 ROLLER 8M0207770
20 PIN, Roll 8155381
21 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
22 NUT, (M6) Stainless Steel 11-401366
23 NOT SOLD SEPARATE, Decal-Starting Procedure NSS
0 DECAL SET Comment: (MERC 150 - RED) 37-808553A00 37-808553A96 (MERC 150 - RED)
0 DECAL SET Comment: (MERC 150 - BLUE) 37-804696A03 37-804696A00, 37-809689A99, 37-809689A96 (MERC 150 - BLUE)
0 DECAL SET Comment: (150 RETRO-WARRANTY ONLY) 37-891808A04
0 DECAL SET Comment: (MERC 200 - RED) 37-812563A00 37-808554A96, 37-812563A96 (MERC 200 - RED)
0 DECAL SET Comment: (MERC 200 - BLUE) 37-808562A03 37-808562A00, 37-808558A99, 37-808558A96, 37-808562A99, 37-808562A96 (MERC 200 - BLUE)
0 DECAL SET Comment: (200 RETRO-WARRANTY ONLY) 37-891809A04
0 DECAL SET Comment: (MARINER 150 MAGNUM EFI) 37-813033A03 37-813033A01, 37-813033A97, 37-813033A96 (MARINER 150 MAGNUM EFI)
0 DECAL SET Comment: (MARINER 150 EFI) 37-809706A03 37-809706A01, 37-809706A00, 37-809706A97, 37-809706A96 (MARINER 150 EFI)
0 DECAL SET Comment: (TRACKER 150 EFI) 37-808591A96
0 DECAL SET Comment: (MARINER 200 MAGNUM EFI) 37-808556A03 37-808556A01, 37-808556A97, 37-808556A96 (MARINER 200 MAGNUM EFI)
0 DECAL SET Comment: (MARINER 200 EFI) 37-808561A03 37-808561A01, 37-808561A00, 37-808561A97, 37-808561A96 (MARINER 200 EFI)
0 DECAL SET Comment: (TRACKER 200) 37-808621A96
1 TOP COWL ASSEMBLY Comment: (BLACK) 100-883013T1
1 TOP COWL ASSEMBLY Comment: (SILVER) 100-883058T1
2 SCREW, (M6 x 20) 10-82130020
3 SOUND BLANKET KIT 883019A02 883019A 1
4 NOT SOLD SEPARATE, Sound Blanket-Port NSS
5 NOT SOLD SEPARATE, Sound Blanket-Starboard NSS
6 NOT SOLD SEPARATE, Sound Blanket-Rear NSS
7 HANDLE ASSEMBLY, Black Comment: (BLACK) 831207A16 831207A14, 831207T 3, 831207T10 (BLACK)
7 HANDLE ASSEMBLY, Silver Comment: (SILVER) 831207A15 831207A 4 (SILVER)
8 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
9 SPACER 23-8312141
10 WASHER, (.520 x .850 x .060) Nylon - Black 12-8M0042643 12-19605
11 WASHER, Wave 13-12134
12 CAM, Latch Shaft Comment: SN# 0T979999 & Below 8M0001081 889566, F481777, F48177 SN# 0T979999 & Below
12 CAM Comment: SN# 0T980000 & Up 8M0001081 889566, F481777, F48177 SN# 0T980000 & Up
13 WASHER 12-8M0214930
14 SCREW, (M6 x 16) 10-1993716
15 BRACKET, Front 8M0036792 821249M 2
16 BUMPER, Latch 815477
17 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
18 NUT, (M6) Stainless Steel 11-401366
19 RING, Retaining 53-8237951
20 ROLLER 8M0207770
21 PIN, Roll 8155381
22 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
23 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
24 NOT SOLD SEPARATE, Decal-Break-In NSS
- DECAL SET Comment: (BLACK/TRACKER 135)(RED) 37-854291A04 37-854291A00, 37-854291A98 (BLACK/TRACKER 135)(RED)
- DECAL SET Comment: (BLACK 135)(BLUE) 37-854292A04 37-854292A03, 37-854292A00, 37-854292A99, 37-854292A98 (BLACK 135)(BLUE)
- DECAL SET Comment: (BLACK/TRACKER 150)(RED) 37-854294A06 37-854293A04, 37-854293A00, 37-854293A98 (BLACK/TRACKER 150)(RED)
- DECAL SET Comment: (BLACK 150)(BLUE) 37-854294A04 37-854294A03, 37-854294A00, 37-854294A99, 37-854294A98 (BLACK 150)(BLUE)
- DECAL SET Comment: (BLACK 175)(RED) 37-879756A04
- DECAL SET Comment: (GRAY 135) 37-854295A03 37-854295A01, 37-854295A98, 37-854296A99, 37-854296A98 (GRAY 135)
- DECAL SET Comment: (GRAY 150) 37-854297A03 37-854297A01, 37-854297A98, 37-854298A99, 37-854298A98 (GRAY 150)
- DECAL SET Comment: (GRAY 175) 37-879757A03 37-879757A01 (GRAY 175)

Transom Brackets

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Below is the parts list for Mercury V-150 DFI (2.5L) Transom Brackets:

Mercury V-150 DFI (2.5L) Transom Brackets Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease (PORT) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Brass/Nickel Plate 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 LEVER ASSEMBLY, Tilt Lock 8M0115104 8M0115103, 99629T 2
14 SPRING, Tension 24-830899
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease (PORT) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Brass/Nickel Plate 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 LEVER ASSEMBLY, Tilt Lock 8M0115104 8M0115103, 99629T 2
14 SPRING, Tension 24-830899
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617

Vapor Separator Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Vapor Separator Components:

Mercury V-150 DFI (2.5L) Vapor Separator Components Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 883245T04 883245T 2
2 FITTING, Straight 22-881740
3 FITTING 22-883249
4 NOT SOLD SEPARATE, Elbow NSS
5 FITTING KIT, Pump Outlet Comment: (Use W/O Filter) 22-855437A2
5 FITTING KIT Comment: (Use with Filter) 22-885186A1
6 O-RING Comment: (Use W/O Filter) 25-8M0062785 25-883209 (Use W/O Filter)
6 O-RING, (.468 x .078) Comment: (Use with Filter) 25-831985 25-885187 (Use with Filter)
7 FILTER 35-885188 35-823501
8 VALVE 883219
9 O-RING 25-8M0062785 25-883209
10 CAP 883220
11 PLUG 19-883208 19-881830
12 SEAL 26-883248
13 GASKET 27-883252
14 REGULATOR 883257T1
15 O-RING KIT 25-883593A1
16 WASHER 12-883258
17 SCREW, (M5 x .8) 10-883261
18 SCREW, (M5 x .8) 10-883261
19 WIRE ASSEMBLY 84-881831
20 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
21 FLOAT KIT 883253A1
22 SHAFT F10064
23 VALVE/SEAT KIT, Inlet 883247A1
24 SCREW, (M6 x 16) 10-883223
25 FILTER KIT 35-18458Q4
26 PROBE 8M0204710
27 BAFFLE 889318002 883260
28 SCREW, (M6 x 16) 10-883223
29 PUMP KIT 881705T1
30 SLEEVE 8M6000589 23-855428
31 BOWL KIT 883256T1
32 SEAL 26-883248
33 PLUG KIT 19-855435A1
34 O-RING 25-8M0062785 25-883209
35 SCREW, (M6 x 8) 10-16955
1 COVER KIT 8M6004919
2 FITTING 22-8554246
3 FITTING, Straight 22-881740
4 PLUG 19-883208 19-881830
5 GASKET 27-883252
6 SEAL, Pump 26-803878
7 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
8 FITTING KIT 22-885186A1
9 O-RING, (.468 x .078) 25-831985 25-885187
10 WIRE ASSEMBLY 84-881831
11 PUMP KIT 855427A1
12 SLEEVE 8M6000589 23-855428
13 FLOAT KIT 8M6004920
14 SHAFT F10064
15 VALVE, Needle 8M6004917
16 SCREW, (M6 x 16) 10-883223
17 SEAT/VALVE 8M6004918
18 BAFFLE 889318002 883260
19 SCREW, (M6 x 16) 10-883223
20 FILTER KIT 35-18458T4
21 PROBE 8M0204710
22 BOWL KIT 855434T04
23 FITTING KIT 22-880862A1
24 O-RING 25-880863
25 PLUG KIT 19-855435A1
26 O-RING 25-8M0062785 25-883209
27 SEAL, Pump 26-8554331
28 ELBOW 22-8554245
29 PUMP ASSEMBLY 8M0047624 855843 2
30 ELBOW 22-855802A1
31 O-RING 25-883551
32 BRACKET KIT 855756A1
33 SCREW, (M6 x 16) 10-1993716
34 TIE STRAP, (11.750 Inches) 54-850181
35 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
36 GROMMET 25-856928
37 FITTING KIT 22-880862A1
38 O-RING 25-880863
39 SCREW, (M6 x 10) 10-82130010

Water Hoses

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Below is the parts list for Mercury V-150 DFI (2.5L) Water Hoses:

Mercury V-150 DFI (2.5L) Water Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING 22-850805
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, (48.00 Inches Bulk) (Cut to 20 Inches) 32-77653101
4 FITTING, (.250-18) 90 Degree - Brass 22-687271
5 FITTING 22-881866 22-859432
6 TUBING, (52.00 Inches Bulk) (Cut to 12 Inches) 32-85978571
7 FITTING Comment: SN# 0T979999 & Below 22-8M0207782
7 FITTING Comment: SN# 0T980000 & Up 22-8M0207782
8 TEE, Fitting 22-875207
9 TUBING, (52.00 Inches Bulk) (Cut to 44 Inches) 32-85978571
10 COUPLER 22-8M0214971
11 PLUG 22-859732
12 TUBING, (52.00 Inches Bulk) (Cut to 1-1/2 Inches) 32-85978571
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T979999 & Below 8M0191917
- POWERHEAD ASSEMBLY Comment: (150) SN# 0T980000 & Up 8M0191917
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T979999 & Below 883600T04 883600T02 (200) SN# 0T979999 & Below
- POWERHEAD ASSEMBLY Comment: (200) SN# 0T980000 & Up 883600T04 883600T02 (200) SN# 0T980000 & Up
1 FITTING 22-8603001
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, (48.00 Inches Bulk) (Cut to 20 Inches) 32-77653101
4 FITTING, (.250-18) 90 Degree - Brass 22-687271
5 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
6 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
7 HOSE, (17.00 Inches Bulk) (Cut to 7 Inches) 32-85833939
8 STRAINER 35-8348084
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 HOSE, (17.00 Inches Bulk) (Cut to 4-1/2 Inches) 32-85833939
11 FITTING 22-291112
12 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
13 TUBING, (32.00 Inches Bulk) (Cut to 18-1/2 Inches) 32-83476463
14 FITTING 22-881866 22-859432
15 TUBING, (52.00 Inches Bulk) (Cut to 15 Inches) 32-85978571
16 FITTING Comment: SN# 0T979999 & Below 22-8M0207782
16 FITTING Comment: SN# 0T980000 & Up 22-8M0207782
17 SENSOR KIT, (0-50 PSI) (TAN) 71-8M0157742
18 CLIP, (.865) 54-883066
19 TEE, Fitting 22-875207
20 TUBING, (52.00 Inches Bulk) (Cut to 44 Inches) 32-85978571
21 COUPLER 22-8M0214971
22 PLUG 22-859732
23 FITTING, Adapter Comment: (NON DIGITAL APPLICATION) 22-8M0214970
24 TUBING, (52.00 Inches Bulk) (Cut to 5 Inches) 32-85978571
25 HOSE, (48.00 Inches Bulk) (Cut to 24 Inches) 32-77653101
26 HOSE, (48.00 Inches Bulk) (Cut to 21 Inches) 32-77653101
27 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28 FITTING, (.250-18) 90 Degree - Brass 22-687271
29 FITTING 22-883089
- POWERHEAD ASSEMBLY Comment: (135/150) 879808T07 879808T04, 879808T01 (135/150)
- POWERHEAD ASSEMBLY Comment: (175) 879809T07 879809T01 (175)

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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