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Mercury V-150 DFI (2.5L) (0G590000 THRU 0G760299) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury V-150 DFI (2.5L) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Air Compressor Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Air Compressor Components:

Mercury V-150 DFI (2.5L) Air Compressor Components Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air 8M0060053 8M0057463, 8M0050656, 899113A03, 831998A21, 831998A16, 831998A22, 831998A13, 831998T 9, 831998A14
2 END CAP ASSEMBLY 1100-8M0050792 1173-828131A12, 1173-828131A09, 1173-828131A 8
3 NOT SOLD SEPARATE, Retaining Ring NSS
4 SCREW, (M6 x 20) 10-82130020
5 O-RING 25-89224
6 O-RING, (2.739 x .070) 25-832804
7 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
8 PISTON ASSEMBLY 828222A4
9 RING, Lock 53-8348101
10 REED PLATE ASSEMBLY 835088A10 835088A 4
11 O-RING, (3.489 x .070) 25-67207
12 O-RING, (2.739 x .070) 25-832804
13 SEAL 26-828225
14 HEAD, Compressor 835087A3
15 FITTING, Straight 22-8307532
16 SCREW, (M8 x 35) 10-81893435
17 FITTING 22-15133
18 FITTING 22-14868
19 PLUG 22-390721
20 FITTING, Straight (.125-27) 22-16604
21 SENSOR ASSEMBLY, Temperature 13536A12
22 RETAINER 137151
23 SCREW, (M8 x 12) 10-81893412
24 O-RING, (.468 x .078) Comment: SN# 0G699835 & Up 25-831985 25-885187 SN# 0G699835 & Up
25 FITTING Comment: SN# 0G699835 & Up 22-856744 22-856744 1 SN# 0G699835 & Up
26 PLUG Comment: SN# 0G699835 & Up 22-390721
27 FITTING, Straight Comment: SN# 0G699834 & Below 22-835454
28 NOT SOLD SEPARATE, Decal NSS
29 GROMMET 25-855349002 25-855349
- O-RING KIT 25-832804A03 25-832804A 1

Air Handler

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Below is the parts list for Mercury V-150 DFI (2.5L) Air Handler:

Mercury V-150 DFI (2.5L) Air Handler Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 827325A7
2 GROMMET 25-8M0153609
3 FILTER, Air 35-853333T 35-853333
4 COVER 853352
5 RIVET 17-855590
6 RETAINER 854633
7 FITTING 22-64705
8 GROMMET Comment: (150) 25-855613
9 GROMMET Comment: (135) 25-8556131
10 AIR HANDLER ASSEMBLY Comment: (SEE BREAKDOWN ON AIR HANDLER COMPONENTS) 855633A15 855633A 4 (SEE BREAKDOWN ON AIR HANDLER COMPONENTS)
11 SHIM Comment: (.020 THICK) 15-856139
11 SHIM Comment: (.010 THICK) 15-8561391
12 NOT SOLD SEPARATE, Decal-Caution-Start in Gear NSS
13 BRACKET 855756A1
14 SCREW, (M6 x 16) 10-1993716
15 PUMP ASSEMBLY 8M0047624 855843 2
16 CLAMP, (15.7) 54-8M0214911
17 TUBING, (33.00 Inches Bulk) (5-1/2 IN.) 32-1350385
18 HOSE (18 IN.) 32-85564361
19 INSULATING SLEEVE 23-83312531
20 ELBOW 22-855802A1
21 FITTING 22-805026A1
22 O-RING, (.530 x .082) 25-805062
23 FITTING 22-8554247
24 ENCODER 8285581
25 SCREW, (#10-24 x .620) 10-418051
26 WASHER, (.203 x .500 x .032) 12-8M0204666
27 J CLIP (UPPER STBD.) 54-97224
28 CLAMP (LOWER) 54-814634
29 SCREW, (.250-20 x 1.500) Stainless Steel 10-817504
30 HOSE, (57.00 Inches Bulk) (Cut to 1-1/2 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
31 HOSE, (57.00 Inches Bulk) (Cut to 5 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
32 CANISTER, Vent 35-855896T 35-855896
33 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
34 CONNECTOR 22-860273
35 PIN 8215832
36 DECAL, EPA Label Information Comment: (1998) 37-855577A26 37-855577 26 (1998)
37 TIE STRAP, (14.00 Inches) 61990
38 CABLE ASSEMBLY 84-88807A27
39 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
40 WASHER 12-8M0207778
- POWERHEAD ASSEMBLY 804545T99 854008T99, 854008T98, 854008A98

Air Handler Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Air Handler Components:

Mercury V-150 DFI (2.5L) Air Handler Components Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY 855633A15 855633A 4
1 ADAPTOR PLATE KIT 855420T02
2 GASKET 27-146973
3 GASKET 27-8500581
4 REED BLOCK 855952T2
5 SCREW, (.250-20 x .880) 10-55715
6 PUMP, Oil 855884P1
7 GASKET 27-8565421
8 BRACKET 8552841
9 FITTING 22-855424
10 FITTING 22-8554241
11 FITTING 22-8554246
12 FITTING (STRIAGHT) 22-8554248
13 BUSHING 23-855364
14 GROMMET 25-855362001 25-855362
15 SCREW, (M8 x 40) 10-81893440
16 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
17 PLENUM KIT, Air 850248A1
18 ELBOW 22-8554242
19 ELBOW Comment: (.236 O.D. ) 22-8554249
19 FITTING Comment: (.159 O.D. ) 22-15133
20 GASKET 27-8500581
21 SENSOR ASSEMBLY, Temperature 13221T01
22 SCREW, (M4 x 10) 10-4005685
23 LOCKWASHER, Stainless Steel 8,13-26995
24 SCREW, (M4 x 16) 10-4001987
25 THROTTLE BODY KIT 855422A1
26 O-RING 25-855423
27 SCREW, (M6 x 40) 10-82130040

Bottom Cowl

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Below is the parts list for Mercury V-150 DFI (2.5L) Bottom Cowl:

Mercury V-150 DFI (2.5L) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL Comment: (PORT) (BLACK) 100-8M0107321
1 BOTTOM COWL Comment: (PORT) (GRAY) 103-834814A2
2 BOTTOM COWL Comment: (STARBOARD) (BLACK) 103-834815A1
2 BOTTOM COWL Comment: (STARBOARD) (GRAY) 103-834815A2
3 SEAL, Cowl (41.00 Inches) 8M0109217 8M0043272, 825318 1
4 CLAMP 54-822024
5 CLAMP 54-822023
6 SCREW, (#10-16 x 1.12) 10-92799
7 SCREW, (M6 x 40) 10-82130040
8 RETAINER 831209
9 PLUG 19-821908
10 WASHER 12-821915
11 CHECK VALVE 8219631
12 O-RING, (.299 x .103) 25-30641
13 FITTING 22-821952
14 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
15 HOSE 32-8M0039077 32-832078 2
16 CLAMP, (28.6) 54-850896
17 FITTING 22-8320763
18 FITTING, Tell-Tale 22-8M0077650 821904
19 IDLE EXHAUST BOOT, Exhaust 889847 828216
20 CHECK VALVE ASSEMBLY, Drain 21-817519A1
21 SWITCH 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40
22 SCREW, (M6 x 75) 10-824868
23 FRONT HANDLE, Black Comment: (BLACK) 889740A02 821253F 1, 821253F 2, 821253F 4 (BLACK)
23 FRONT HANDLE Comment: (GRAY) 889740A02 821253F 1, 821253F 2, 821253F 4 (GRAY)
24 BUSHING 23-335891
25 O-RING, (.614 x .070) 25-48462
26 PAWL 8219423
27 WASHER, (.281 x .734 x .063) 12-69057
28 NUT, (M6) 11-401196
29 SCREW, (#10-16 x .625) 10-8214281
30 CLIP 54-822873

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury V-150 DFI (2.5L) Crankshaft, Pistons and Connecting Rods:

Mercury V-150 DFI (2.5L) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 455-850690T2
2 WEAR SLEEVE 78662
3 BEARING, Ball (LOWER) 30-67923T
4 RING 53-67446
5 CARRIER ASSEMBLY 54196A6
6 PACKING 65800
7 RING, Sealing 39-67377T
8 BEARING KIT 31-16756A6
9 NOT SOLD SEPARATE, Race NSS
10 PISTON Comment: (STARBOARD-STANDARD) 2716-853341T2
10 PISTON Comment: (STARBOARD - .015 O/S) 2716-853341A10
10 PISTON Comment: (PORT-STANDARD) 2716-853340T2
10 PISTON Comment: (PORT - .015 O/S) 2716-853340A10
11 RING SET, Piston Comment: (STANDARD) 39-853306A12
11 RING SET, Piston Comment: (.015 O/S) 39-857120T12
11 RING SET, Piston Comment: (.030 O/S) 39-857121T12
12 RING, Lock 53-857196 40-52035
13 CONNECTING ROD KIT 644-818141A13 644-818141A 2
14 SCREW, (.312-24 x .875) 10-763491
15 WASHER 12-8M0012298 12-812876
16 BEARING KIT 8M0234886
17 BEARING, Needle 29-8M0204691
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 804545T99 854008T99, 854008T98, 854008A98

Cylinder Block and End Caps

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Below is the parts list for Mercury V-150 DFI (2.5L) Cylinder Block and End Caps:

Mercury V-150 DFI (2.5L) Cylinder Block and End Caps Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 884-828340A14 884-828340T 5
2 STUD, Powerhead (1-3/4 IN.) 16-8M0034455 16-818138 4
3 STUD, (.375 x 5.620) (5-1/2 IN.) 16-670654
3 STUD, (.375 x 6.870) (6-3/4 IN.) 16-8M0034454 16-78438 5
4 PIN, Dowel - Without Hole (.375 x .625) 17-43044
5 PIN (BEARING RACE) 17-8M0036405 17-67296
6 GASKET 27-11338
7 FITTING (1/2-14) 22-384071
8 CHECK VALVE 21-426233
9 CHECK VALVE 21-426982
10 TUBING, (20.00 Feet Bulk) (Cut to 19 Inches) 32-892024122 32-99130122
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 FITTING (STRAIGHT) Comment: (STARBOARD - TOP/BOTTOM) 22-852760
13 FITTING (ELBOW) Comment: (STARBOARD - CENTER) 22-855622
14 ELBOW (ELBOW) Comment: (PORT) 22-8267611
15 TUBING (16 IN.) Comment: (TOP/BOTTOM) 32-85583464
15 TUBING (20 IN.) Comment: (CENTER) 32-85583464
16 TUBING, (36.00 Inches Bulk) (24-1/2 IN.) 32-8M0054152 32-856060 65
17 CONDUIT, (.750 Inside Diameter x 3.00 Feet Bulk) (Cut to 7 Inches) 32-828547753
18 CHECK VALVE 21-8781051
19 HOSE, (57.00 Inches Bulk) (Cut to 11-1/2 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 CONNECTOR 22-822769
21 TIE STRAP, (4.00 Inches) 56762
22 SCREW, (.375-16 x 3.250) 10-66717
23 SCREW, (.312-18 x 1.250) 10-74824
24 CAP, Nylon 26852
25 SCREW, (.250-20 x 1.750) 10-856832
26 NUT, (.250-20) 11-64015
27 END CAP ASSEMBLY, Upper 1159-832760T1
28 O-RING, (2.800 x .103) 25-54029
29 BEARING KIT 31-16756A4
30 NOT SOLD SEPARATE, Bearing Race NSS
31 SEAL 26-41953
32 SCREW AND LOCKWASHER, (.312-18 x 1.00) 10-30225
33 END CAP ASSEMBLY 1156-7809T1
34 O-RING, (3.237 x .103) 25-62700
35 SEAL 26-41953
36 SCREW, (.250-20 x .750) 10-28636
37 LOCKWASHER, (.250) Stainless Steel 13-26992
38 BRACKET 8538821
39 LEVER, Throttle Position Indicator 8519371
40 SCREW, (M6 x 25) 10-82130025
41 BUSHING 23-8318701
42 GROMMET 25-8M0190980
43 INDICATOR, Throttle Position (Inside) 8M6005165
44 SPACER 850882
45 INDICATOR, Throttle Position (Outside) 8M6005166
46 SCREW (#10-32 X 2-3/4 IN.) 10-850828
47 LINK, Throttle 8M0084738
48 NOT SOLD SEPARATE, Plug-Serial Number NSS
49 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 804545T99 854008T99, 854008T98, 854008A98

Cylinder Head

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Below is the parts list for Mercury V-150 DFI (2.5L) Cylinder Head:

Mercury V-150 DFI (2.5L) Cylinder Head Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER HEAD Comment: (PORT) 852380T1
1 CYLINDER HEAD Comment: (STARBOARD) 852381T1
2 GASKET 27-8525203
3 SCREW, (.375-16 x 3.00) 10-832971
4 PIN, Dowel 17-74840
5 GASKET 27-8M0204714
6 COVER 8M0039353 830737 2
7 THERMOSTAT, 62° Celsius (143° Fahrenheit) 833072003 833072
8 SCREW, (M6 x 25) 10-82130025
9 FITTING, (.250-18) 90 Degree - Brass (Starboard) 22-687271
10 FITTING (Port) 22-68728
11 HOSE, (59.00 Inches Bulk) (21-1/2 IN.) 32-77653101
12 HOSE, (59.00 Inches Bulk) (11-1/2 IN.) 32-77653101
13 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
14 SENSOR ASSEMBLY, Temperature (Starboard) 13536A14
15 RETAINER 137151
16 SCREW, (M8 x 12) 10-81893412
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 804545T99 854008T99, 854008T98, 854008A98

Driveshaft Housing and Exhaust Tube

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Below is the parts list for Mercury V-150 DFI (2.5L) Driveshaft Housing and Exhaust Tube:

Mercury V-150 DFI (2.5L) Driveshaft Housing and Exhaust Tube Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (LONG) (BLACK) 1590-8343T10
1 HOUSING ASSEMBLY, Driveshaft Comment: (LONG) (GRAY) 1590-8343T11
1 HOUSING ASSEMBLY, Driveshaft Comment: (X-LONG) (BLACK) 3503-813563T1
1 HOUSING ASSEMBLY, Driveshaft Comment: (X-LONG) (GRAY) 3503-813563T2
2 STUD, (.437 x 2.69) 16-56295
3 SCREW, (.500-20 x 6.00) 10-898831 10-63474
4 CABLE ASSEMBLY, Ground 88238A10
5 MOUNT 77327
6 WASHER, (.8125) 12-49339
7 CABLE ASSEMBLY, Ground 88238A10
8 NUT, (.500-20) 11-898832 11-826708 17
9 SCREW, (.250-20 x .500) Stainless Steel 10-41508
10 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
11 NUT, (.437-20) Stainless Steel 11-8M0204653
12 CLAMP 54-8M0036782 54-67076
13 SCREW, (.312-18 x 1.250) 10-66727
14 COVER, Black Comment: (BLACK) 100-8M4500752 8M0001130, 67077T (BLACK)
14 COVER, Gray Comment: (GRAY) 67077F1
15 SCREW, (#12-24 x .620) 10-88417
16 NUT 11-35521
17 WASHER 12-48926
18 NUT, (.437-20) Stainless Steel 11-8M0204653
19 WASHER, (.406 x .734 x .063) 12-20553
20 NUT 11-69254
21 BOOT, Idle Exhaust 8M0039081 828212
22 PLUG 19-64649
23 GASKET 27-991734
24 SEAL (LOWER) 66350001
25 TUBE, Exhaust 18276T
26 SEAL (UPPER) 8M0039076 17726 1
27 EXTENSION, Exhaust Comment: (150) 812834A2
27 EXTENSION, Exhaust Comment: (135) 879288T71 41942 4 (135)
28 TUBE, Water Comment: (LONG) 32-8M0042788 32-859097 1 (LONG)
28 TUBE Comment: (X-LONG) 32-8M0042790 32-859097 2 (X-LONG)
29 GASKET 27-782461
30 PLATE ASSEMBLY 18233A20
31 SEAL 8M0043165 814701 2
32 BRACKET 68011
33 SCREW, (#10-16 x .500) 10-878608 10-812832
34 PIN, Dowel - Without Hole (.375 x .625) 17-43044
35 SEAL 26-38970
36 SCREW, (.250-20 x .750) Stainless Steel 10-90192
37 PLUG 22-390721
38 GASKET 27-183076
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98

Dual Engine Tie Bar Kit

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Below is the parts list for Mercury V-150 DFI (2.5L) Dual Engine Tie Bar Kit:

Mercury V-150 DFI (2.5L) Dual Engine Tie Bar Kit Diagram
Position No. Part Name OEM Number Supersedes
- EXTENSION KIT, Dual Engine 92876A9
1 TUBE ASSEMBLY 71565A2
2 O-RING, (.614 x .070) 25-48462
3 MOUNT 41055
4 TAB WASHER 14-42100
5 NUT, (.875-14) 11-8M0041651 11-37984
6 TAB WASHER 88404
7 SCREW, (.250-28 x 1.250) 10-38601
8 BRACKET 17729A1
9 SCREW, (.312-24 x 1.250) 10-62055
10 TAB WASHER 17728
11 SCREW, (.375-24 x 1.38) 10-140001
12 NUT, (.375-24) 11-8M0204726
13 STEERING EYE 8M0026167 8M0005848, 97933 1
14 SLEEVE, (1.625) 23-23651
15 TUBING, (4.00 Inches) 97931
16 COUPLER, (15.00 Inches) 8M0026098 814951 3
17 NUT, (.562-18) 11-42099
18 COUPLING 22-821169
19 WASHER, (.406 x .734 x .063) Stainless Steel 12-34931
20 SCREW, (.375-24 x 1.5) 10-94319

Electrical Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Electrical Components:

Mercury V-150 DFI (2.5L) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, Electrical Mounting 850675
2 COIL, Ignition 339-856991A1
3 CABLE ASSEMBLY, Hi Tension 84-821945A63 84-821945T66
4 BOOT/TERMINAL KIT 85-63709A1
5 SPARK PLUG Comment: (PLATINUM) 33-889597Q 33-889597001, 33-855672 1 (PLATINUM)
5 SPARK PLUG Comment: (NON-PLATINUM) 33-8557171
6 SPACER 850676F1
7 SCREW, (.250-20 x 3.250) 10-850898
8 SENSOR, MAP 825762
9 SCREW, (M6 x 14) 10-82129114
10 TUBING, (36.00 Inches Bulk) (Cut to 31 Inches) 32-9912688
11 SCREW, (.312-18 x 1.250) 10-60411
12 WASHER 12-49436
13 GROMMET 25-833155
14 BUSHING 23-8502341
15 SCREW, (M6 x 14) 10-82129114
16 WASHER, (.281 x .625 x .065) Stainless Steel 12-35044
17 NUT, (.250-20) 11-8267098
18 HARNESS ASSEMBLY, Trim 84-819514A14
19 RELAY ASSEMBLY 8M0207773
20 NOT SOLD SEPARATE, Decal-Trim Relay NSS
21 BRACKET 828102
22 BUSHING 23-8M0214955
23 GROMMET 25-818967
24 SCREW, (M6 x 25) 10-82129125
24 SCREW, (M6 x 35) 10-82129135
25 BUSHING 23-91912
26 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
27 HARNESS ASSEMBLY, Engine 84-850681A6
28 HARNESS ASSEMBLY 84-856624A2
29 FUSE, Yellow - 20 Ampere 88-812619 88-860608
30 NOT SOLD SEPARATE, Bracket-Fuse Holder NSS
31 SCREW (M4 X 8) 10-855634
32 ECU, Engine Control Unit Comment: (135) 858891A20 856496R 8, 857127A 3 (135)
32 ECU, Engine Control Unit Comment: (150) 858891A21 856496R 9, 857127A 4 (150)
33 PAD 830897
34 SCREW, (M6 x 25) 10-82130025
35 BUSHING 23-8318701
36 GROMMET 25-8M0190980
37 SCREW, (M6 x 14) 10-82129114
38 CLIP 54-853947
39 CLAMP 8266241
40 SCREW, (#10-16 x .380) 10-878607 10-817626
41 PLATE, Solenoid Mounting 8331371
42 SCREW, (M6 x 12) 10-82130012
43 SCREW, (M6 x 14) 10-82129114
44 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
45 GROMMET 25-822179
46 SCREW, (M6 x 25) 10-82129125
47 CABLE ASSEMBLY (BLACK) 84-93388A14
48 BUSHING 23-8M0214955
49 CABLE ASSEMBLY, Battery - Positive 84-88439A25
50 LOCKWASHER, (.312) 13-53166
51 NUT, (.312-18) 11-8M0204668
52 NUT, Brass 10-32,11-45076
53 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
54 CAP NUT, 10-32,11-813938
55 INSULATOR 85-78866
56 NUT, Brass 10-32,11-45076

Exhaust Manifold and Exhaust Plate

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Below is the parts list for Mercury V-150 DFI (2.5L) Exhaust Manifold and Exhaust Plate:

Mercury V-150 DFI (2.5L) Exhaust Manifold and Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 GASKET 27-190503
2 PLATE, Exhaust Divider 828343T3
3 SEAL, (12.50 Inches) 26-814754 42838 1, 69668, 88726
4 SCREW AND WASHER, (.312-18 x 1.500) 10-8263561
5 SCREW, (.312-18 x 1.00) 10-881190 10-855288
6 STRAINER 35-8348082
7 TUBING, (28.00 Inches Bulk) (Cut to 4-1/2 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
8 FITTING, (.250-18) 90 Degree - Brass 22-687271
9 HOSE, (59.00 Inches Bulk) (21-1/2 IN.) 32-77653101
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 COVER 8M0039767 68729 1
12 SCREW, (.312-18 x 1.250) 10-74824
13 SCREW, (#10-16 x .750) 10-69570
14 WASHER 12-76451
15 DIAPHRAGM 144791
16 DEFLECTOR, Water 16496
17 PLATE 16497A1
18 GASKET 27-78690002
19 SPRING 24-64878
20 WASHER 12-85303
21 POPPET 14480
22 GROMMET 25-64872
23 CARRIER 65848
24 GASKET 27-991764
25 PLATE ASSEMBLY, Exhaust 850814T1
26 PIN, Dowel - Without Hole (.375 x .625) 17-43044
27 SEAL 8M0043164 814701 1
28 BRACKET 680101
29 SCREW, (#10-16 x .500) 10-878608 10-812832
30 CONNECTOR, (.125-27) (STRAIGHT)(BACK) 22-89772
31 FITTING, Elbow - 90 Degree (.125-27) (STARBOARD-TOP HOLE) 22-629101
32 CONNECTOR, (.125-27) (STRAIGHT)(STARBOARD-BOTTOM HOLE) 22-89772
33 GROMMET 25-8M0179867
34 GROMMET 25-19565002
35 HOSE, (59.00 Inches Bulk) (25 IN.) 32-77653101
36 HOSE 32-852759
37 WASHER, (.406 x .734 x .063) 12-20553
38 NUT 11-69254
39 BUSHING 23-27132
40 SCREW, (.312-18 x 1.250) 10-66727
41 SCREW, (.312-18 x 2.50) 10-68783
42 SCREW, (.375-16 x 3.50) 10-898833 10-66725
43 BRACKET ASSEMBLY, Front 812905T 812905A 5
44 SCREW, (.3125-18 x .50) 10-8055571
45 WASHER 12-187031
46 GROMMET 25-18778001
47 BRACKET ASSEMBLY, Rear 18578T09
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 804545T99 854008T99, 854008T98, 854008A98

Flywheel/Alternator

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Below is the parts list for Mercury V-150 DFI (2.5L) Flywheel/Alternator:

Mercury V-150 DFI (2.5L) Flywheel/Alternator Diagram
Position No. Part Name OEM Number Supersedes
1 BELT 57-828507Q4
2 FLYWHEEL 281-834936T6
3 NUT, (.625-18) 11-52901
4 WASHER, (.641 x 1.250 x .190) 12-33001
5 PLUG, Yellow 19-45907
6 ALTERNATOR Comment: (NON RUBBER MOUNT) 857006T 834832 (NON RUBBER MOUNT)
7 BRACKET, Alternator Comment: (NON RUBBER MOUNT) 832080M2
8 SCREW, (M8 x 30) Comment: (NON RUBBER MOUNT) 10-81893430
9 PIN Comment: (NON RUBBER MOUNT) 8215832
10 SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch Comment: (NON RUBBER MOUNT) 10-812618 10-73169, 10-847568 (NON RUBBER MOUNT)
11 SCREW, (M10 x 80) Comment: (NON RUBBER MOUNT) 10-82446180
12 SPRING Comment: (NON RUBBER MOUNT) 24-855798001 24-855798 (NON RUBBER MOUNT)
13 BELT TENSIONER Comment: (DESIGN I) 850291T3
14 STUD (M10 X 54) Comment: (DESIGN I) 16-8557281
15 NUT, (M10) Brass/Nickel Plated Comment: (DESIGN I) 11-826292
16 PULLEY Comment: (DESIGN I) 8M6005030
17 SCREW, (M10 x 35) Hex Flange - Stainless Steel Comment: (DESIGN I) 10-4010835
18 BUSHING KIT Comment: (DESIGN II) 23-856030A2
19 O-RING, (.551 x .070) Comment: (DESIGN II) 25-85045
20 No Longer Available Comment: (ORDER 23-856030A2)(DESIGN I) NLA
21 BUSHING Comment: (DESIGN I) 23-42139
22 ALTERNATOR Comment: (RUBBER MOUNT) 857006T 834832 (RUBBER MOUNT)
23 SCREW, (M10 x 100) Hex Flange - Stainless Steel Comment: (RUBBER MOUNT) 10-8M0012503 10-40108100 (RUBBER MOUNT)
24 SCREW, (M10 x 120) Hex Flange - Stainless Steel Comment: (RUBBER MOUNT) 10-40108120
25 WASHER, (.390 x 1.00 x .06) Comment: (RUBBER MOUNT) 12-8M0042641 12-29395 (RUBBER MOUNT)
26 MOUNT Comment: (RUBBER MOUNT) 23-856975 849639 (RUBBER MOUNT)
27 BRACKET Comment: (RUBBER MOUNT) 858391T01 858391T, 856972T (RUBBER MOUNT)
28 WASHER, (.406 x 1.250 x .089) Comment: (RUBBER MOUNT) 12-845998
29 BRACKET Comment: (RUBBER MOUNT) 858393T01 858393T, 856973T (RUBBER MOUNT)
30 NUT, (M10) Brass/Nickel Plated Comment: (RUBBER MOUNT) 11-826292
31 SCREW, (M10 x 55) Comment: (RUBBER MOUNT) 10-82446155
32 CABLE ASSEMBLY Comment: (RUBBER MOUNT) 84-856583T2
33 PIN Comment: (RUBBER MOUNT) 8215832
34 BRACKET Comment: (RUBBER MOUNT) 857142T 856974T (RUBBER MOUNT)
35 SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch Comment: (RUBBER MOUNT) 10-812618 10-73169, 10-847568 (RUBBER MOUNT)
36 SPRING Comment: (DESIGN II) 24-855798001 24-855798 (DESIGN II)
37 ARM TENSIONER ASSEMBLY Comment: (DESIGN II) 856815T2
38 STUD, (M10 x 85) Comment: (DESIGN II) 16-8M0034457 16-856900 (DESIGN II)
39 NUT, (M10) Brass/Nickel Plated Comment: (DESIGN II) 11-826292
40 BUSHING Comment: (DESIGN II) 23-8568941
41 WASHER Comment: (DESIGN II) 12-4002320
42 PULLEY Comment: (DESIGN II) 8M6005030
43 SCREW, (M10 x 35) Hex Flange - Stainless Steel Comment: (DESIGN II) 10-4010835

Fuel Pump

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Below is the parts list for Mercury V-150 DFI (2.5L) Fuel Pump:

Mercury V-150 DFI (2.5L) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
1 NOT SOLD SEPARATE, Fuel Pump Comment: (DESIGN I -REFER TO SERVICE BULLETIN 98-8) NSS
2 PUMP ASSEMBLY, Fuel Comment: (DESIGN II - SCREW IN FITTINGS 14360T75
3 DIAPHAGM KIT 21-857005A1
4 NOT SOLD SEPARATE, Diaphragm NSS
5 NOT SOLD SEPARATE, Rubber Check Valve NSS
6 NOT SOLD SEPARATE, Retainer NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Spring NSS
10 NOT SOLD SEPARATE, Cap NSS
11 NOT SOLD SEPARATE, Diaphragm NSS
12 GASKET 27-8M0204705
13 NOT SOLD SEPARATE, Gasket-Boost NSS
14 NOT SOLD SEPARATE, Gasket-Pulse NSS
15 PLATE 987752
16 ELBOW 22-996642
17 SCREW, (M5 x 40) 10-82104540
17 SCREW, (M6 x 50) 10-82130050
18 BASE 144303
19 ELBOW (45 DEGREES) Comment: (DESIGN II) 22-782792
20 FITTING Comment: (DESIGN II) 22-291112
21 TUBING, (28.00 Inches Bulk) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
22 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
23 TUBING (W/INSULATING SLEEVE) (7 IN.) 32-8M0064784 32-897972, 32-856822A 1
24 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) 32-8M0043979 32-856822A 2
25 CONNECTOR 22-822769
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 804545T99 854008T99, 854008T98, 854008A98

Fuel Rails

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Below is the parts list for Mercury V-150 DFI (2.5L) Fuel Rails:

Mercury V-150 DFI (2.5L) Fuel Rails Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air (SEE BREAKDOWN ON AIR COMPRESSOR COMPONENTS) 8M0060053 8M0057463, 8M0050656, 899113A03, 831998A21, 831998A16, 831998A22, 831998A13, 831998T 9, 831998A14
2 SCREW, (M6 x 12) 10-85593912
3 PULLEY 8M0175171
4 SCREW, (M10 x 25) Hex Flange - Stainless Steel 10-4010825
5 HOSE 32-8502512
6 INSULATOR SLEEVE (15 IN.) 23-85652329
7 FUEL RAIL Comment: (STARBOARD) 852379T6
8 INJECTOR 8M6001743 8M0065916, 883078A05, 883078A 4
9 CLAMP (16.2) 54-8M0204696
10 HOSE (16 IN.) 32-85564361
11 STUD 16-92345
12 WASHER, Special 12-854640
13 NUT, (.312-24) Stainless Steel 11-82670911
14 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
15 FUEL RAIL Comment: (PORT) 852378T6
16 HOSE, (57.00 Inches Bulk) (Cut to 22-1/2 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
17 CHECK VALVE 21-826810
18 TUBING, (28.00 Inches Bulk) (Cut to 2-1/2 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
19 TUBING, (32.00 Inches Bulk) (Cut to 28-1/2 Inches) 32-83476463
20 CLAMP, Hose (15.3) 54-8M0214964
21 TUBING, (36.00 Inches Bulk) (28-1/2 IN.) 32-8M0054152 32-856060 65
22 SCREW, (M5 x 10) 10-82104510
23 CLAMP 54-46997
24 STUD 16-8M0063255
25 NUT, (M10) Brass/Nickel Plated 11-826292
26 NOT SOLD SEPARATE, Hose (30 IN.) Comment: (DESIGN I - 3/8 IN. I.D. - REFER TO SERVICE BULLETIN 98-8) NSS
26 HOSE (30 IN.) Comment: (DESIGN II - 5/16 IN. I.D. - W/ INSULATING SLEEVE) 32-856822A3
27 HOSE 32-855848A1
28 WASHER ASSEMBLY, Cupped 12-828694A1
29 CLAMP, Hose (15.3) 54-8M0214964
30 SLEEVE, (27.00 Inches Bulk) (Cut to 18 Inches) 23-85686953

Gear Housing(Driveshaft)(Standard/Counter Rotation)

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Below is the parts list for Mercury V-150 DFI (2.5L) Gear Housing(Driveshaft)(Standard/Counter Rotation):

Mercury V-150 DFI (2.5L) Gear Housing(Driveshaft)(Standard/Counter Rotation) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Black-Long-Standard-1.87:1) 1647-9148T84
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Gray-Long-Standard-1.87:1) 1647-9148T84
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Black X-Long-Standard-1.87:1) 1647-9148T85
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Gray X-Long-Standard-1.87:1) 1647-9148T91
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Black-Long-Standard-2:1) 1647-9148T81
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Gray-Long-Standard-2:1) 1647-9148T87
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Black-X-Long-Standard-2:1) 1647-9148T82
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Gray-X-Long-Standard-2:1) 1647-9148T88
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Black-X-Long-Counter Rotation-1.87:1) 1647-9148T86
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Gray-X-Long-Counter Rotation-1.87:1) 1647-9148T92
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Black-X-Long-Counter Rotation-2:1) 1647-9148T83
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Gray-X-Long-Counter Rotation-2:1) 1647-9148T89
1 GEAR HOUSING ASSEMBLY Comment: (Black-Basic) 1647-9148T93
1 GEAR HOUSING ASSEMBLY Comment: (Gray-Basic) 1647-9148T94
2 PIN, Dowel - Without Hole (.375 x .625) 17-43044
3 STUD, (.437-14/.437-20 x 3.120) Comment: (LONG) 16-786382
3 STUD, (.438 x 3.82 Inches) Comment: (X-LONG) 16-8M0034464 16-18978 3 (X-LONG)
4 STUD, (.437-14/.437-20 x 2.060) 16-8M0133358
5 STUD, (.312-18/.324-24 x 3.380) 16-8M0034463 16-56297 2
6 STUD, (.250-20/.250-28 x 3.125) 16-306671
7 FILLER BLOCK 8M0039169 67891
8 BEARING ASSEMBLY, Roller 31-42647A1
9 ANODE 97-826134Q 826134, 826134A 1
10 SCREW, (M6 x 40) 10-4000333
11 NUT, (M6) 11-401386
12 CONNECTOR ASSEMBLY 22-85822A10
13 NOT SOLD SEPARATE, Pinion Gear Comment: (1.87:1 - 15 Teeth)(150)(Part of 43-828174A2 or 43-828701A1) NSS
13 GEAR, Pinion 2:1 - 14 Teeth Comment: (2:1 - 14 Teeth)(135)(Also part of 43-828176A2 or 43-828703A1) 43-44101T3
14 WASHER 12-92721
15 NUT, (.625-18) 11-35921
16 SHIM SET 15-42637A1
17 SCREW KIT, (.375-16 x .250) 10-79953Q04
18 WASHER, Fiber 12-191833
19 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
20 SHIFT SHAFT 789022
21 BUSHING ASSEMBLY 23-77631A2
22 O-RING, (.862 x .103) 25-25439
23 SEAL, Oil 26-8M0204708
24 WASHER 12-77674
25 DRIVESHAFT Comment: (LONG) 45-897624T 45-44000 1 (LONG)
25 DRIVESHAFT Comment: (X-LONG) 45-897625T 45-44209 1 (X-LONG)
26 BEARING, Roller 31-8M0146566
27 NOT SOLD SEPARATE, Cup NSS
28 RETAINER 8245191
29 BASE ASSEMBLY, Water Pump 46-8M0077147 46-42579A 3
30 NOT SOLD SEPARATE, Retainer NSS
31 GASKET 27-8M0204678
32 O-RING, (2.175 x .175) 25-8M0142854
33 SEAL, Oil 26-89238
34 SEAL, Oil 26-16977
35 GASKET 27-8M0090319 27-85608 1
36 GASKET 27-858524 27-85609 1, 27-85609B 1
37 FACE PLATE 8M0204677
38 BODY ASSEMBLY, Water Pump 46-96148T1
39 INSERT 48752T
40 SEAL 26-38970
41 IMPELLER 47-89984T3
42 KEY 28-8M0214992
43 SCREW, (#14-8 x 2.25) 10-8M0215009
44 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
45 NUT, (.250-28) 11-8267119
46 WASHER 12-36001
47 NUT 11-13436
48 SLEEVE 23-29804T
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98
- SEAL KIT 26-89238A2
- REPAIR KIT, Water Pump 46-96148A8

Gear Housing, Propeller Shaft - Counter Rotation

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Below is the parts list for Mercury V-150 DFI (2.5L) Gear Housing, Propeller Shaft - Counter Rotation:

Mercury V-150 DFI (2.5L) Gear Housing, Propeller Shaft - Counter Rotation Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete Comment: (Black-X-Long-Counter Rotation-1.87:1) 1647-9148T86
- GEAR HOUSING ASSEMBLY, Complete Comment: (Gray-X-Long-Counter Rotation-1.87:1) 1647-9148T92
- GEAR HOUSING ASSEMBLY, Complete Comment: (Black-X-Long-Counter Rotation-2:1) 1647-9148T83
- GEAR HOUSING ASSEMBLY, Complete Comment: (Gray-X-Long-Counter Rotation-2:1) 1647-9148T89
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 2:1) 1647-9148T83
1 GEAR HOUSING ASSEMBLY Comment: (Black) 1647-9148T93
1 GEAR HOUSING ASSEMBLY Comment: (Gray) 1647-9148T94
2 FOLLOWER ASSEMBLY 89594A1
3 SHIFT CAM 789562
4 ROD 828287
5 SHIM SET 15-44491A1
6 ADAPTOR ASSEMBLY, Bearing 828830A2
7 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
8 THRUST WASHER 12-815481
9 BEARING, Thrust 31-815480
10 GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1 Gear Ratio-150) 43-828702A2
10 GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio-135) 43-828704A2
11 BEARING ASSEMBLY, Roller 31-15844
12 SPRING 24-30893
13 SLIDING CLUTCH 52-859340T 52-854735T, 52-828288
14 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
15 PIN, Detent 17-828356
16 PROPELLER SHAFT 44-828951
17 GEAR ASSEMBLY, Forward - 15/28 Comment: (1.87:1 Gear Ratio-150) 43-828701A1
17 GEAR ASSEMBLY, Forward - 14/28 Comment: (2:1 Gear Ratio-135) 43-828703A1
18 SPACER SHIM , (.206) 23-1761514
18 SPACER SHIM , (.208) 23-1761515
18 SPACER SHIM, (.210) 23-1761516
18 SPACER SHIM, (.212) 23-1761517
18 SPACER SHIM, (.214) 23-1761518
18 SPACER SHIM, (.216) 23-1761519
18 SPACER SHIM, (.218) 23-1761520
18 SPACER SHIM, (.220) 23-1761521
18 SPACER SHIM, (.222) 23-1761522
18 SPACER SHIM, (.224) 23-1761523
18 SPACER SHIM, (.226) 23-1761524
18 SPACER SHIM, (.228) 23-1761525
18 SPACER SHIM, (.230) 23-1761526
19 BEARING, Thrust 31-815480
20 THRUST WASHER 12-815481
21 ADAPTOR ASSEMBLY, Bearing 828831A3
22 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
23 THRUST WASHER 12-18448
24 BEARING, Thrust 31-15842
25 RACE, Thrust 8182911
26 KEEPER 814605
27 O-RING 25-8M0214920
28 CARRIER ASSEMBLY, Bearing 818290A4
29 BEARING, Needle 31-30956T
30 SEAL, Oil Comment: (INSIDE) 26-14077
31 SEAL Comment: (OUTSIDE) 26-8M0204670
32 TAB WASHER 14-183231
33 KEY 28-30281
34 RETAINER 8M2011027 79448
35 TRIM TAB 31640T07
36 SCREW, (.437-14 x 1.750) 10-8M0204686
37 SCREW, (.375-16 x 1.00) 10-65210
38 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
39 NUT, (.437-20) Stainless Steel 11-8M0204653
40 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
41 THRUST HUB 12-835467Q01 12-835467 1
42 LOCKWASHER, Toothed 13-423511
43 WASHER, Splined 12-31211Q03
44 PROP NUT KIT, (.750-16) 11-52707Q1
45 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
- SEAL KIT 26-89238A2
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98

Gear Housing, Propeller Shaft - Standard Rotation

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Below is the parts list for Mercury V-150 DFI (2.5L) Gear Housing, Propeller Shaft - Standard Rotation:

Mercury V-150 DFI (2.5L) Gear Housing, Propeller Shaft - Standard Rotation Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (Black-Long-Standard-1.87:1) 1647-9148T84
- GEAR HOUSING ASSEMBLY Comment: (Gray-Long-Standard-1.87:1) 1647-9148T84
- GEAR HOUSING ASSEMBLY Comment: (Black X-Long-Standard-1.87:1) 1647-9148T85
- GEAR HOUSING ASSEMBLY Comment: (Gray X-Long-Standard-1.87:1) 1647-9148T91
- GEAR HOUSING ASSEMBLY Comment: (Black-Long-Standard-2:1) 1647-9148T81
- GEAR HOUSING ASSEMBLY Comment: (Gray-Long-Standard-2:1) 1647-9148T87
- GEAR HOUSING ASSEMBLY Comment: (Black-X-Long-Standard-2:1) 1647-9148T82
- GEAR HOUSING ASSEMBLY Comment: (Gray-X-Long-Standard-2:1) 1647-9148T88
1 GEAR HOUSING ASSEMBLY Comment: (Black) 1647-9148T93
1 GEAR HOUSING ASSEMBLY Comment: (Gray) 1647-9148T94
2 FOLLOWER ASSEMBLY 89594A1
3 SHIFT CAM 789562
4 ROD 828287
5 GEAR SET Comment: (1.87:1 - 15/28)(150) 43-878613A2
5 GEAR ASSEMBLY, Forward Comment: (2:1 - 14/28)(135) 43-878615A2
6 SHIM SET 15-44491A1
7 BEARING SET, Cup And Cone 31-30894A1
8 NOT SOLD SEPARATE, Cup NSS
9 BEARING, Needle 31-30895T
10 RING, Retaining 53-856823
11 SLIDING CLUTCH 52-859340T 52-854735T, 52-828288
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 PIN, Detent 17-828356
14 SPRING 24-30893
15 PROPELLER SHAFT 44-94148
16 GEAR ASSEMBLY, Reverse - 15/28 Comment: (150) 43-828175A1
16 GEAR ASSEMBLY, Reverse - 14/28 Comment: (135) 43-828177A1
17 SPACER 23-824108
18 RING, Thrust 681001
19 BEARING ASSEMBLY, Ball 30-88957T
20 O-RING 25-8M0214920
21 CARRIER ASSEMBLY, Bearing 43567T1
22 BEARING, Needle 31-30956T
23 SEAL, Oil (INSIDE) 26-14077
24 SEAL (OUTSIDE) 26-8M0204670
25 KEY 28-30281
26 TAB WASHER 14-79447
27 RETAINER 8M2011027 79448
28 TRIM TAB 31640T07
29 ANODE KIT 97-76214Q5
30 SCREW, (.437-14 x 1.750) 10-8M0204686
31 SCREW, (.375-16 x 1.00) 10-65210
32 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
33 NUT, (.437-20) Stainless Steel 11-8M0204653
34 THRUST HUB 12-835467Q01 12-835467 1
35 LOCKWASHER, Toothed 13-423511
36 WASHER, Splined 12-31211Q03
37 PROP NUT KIT, (.750-16) 11-52707Q1
38 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
- SEAL KIT 26-89238A2
- GASKET SET 27-8M0046714 27-814754A00, 27-814754A98

Instrumentation

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Below is the parts list for Mercury V-150 DFI (2.5L) Instrumentation:

Mercury V-150 DFI (2.5L) Instrumentation Diagram
Position No. Part Name OEM Number Supersedes
1 SWITCH ASSEMBLY, Lanyard 87-19674A1
2 SCREW, (.190-16 x 1.750) Stainless Steel 10-18303
3 ADAPTER 813679 12051
4 LANYARD ASSEMBLY 15920Q54
5 SCREW, (#10-32 x 2.00) Stainless Steel 10-32866
6 CLAMP, Mounting 18321
7 WASHER, (.200 x .440 x .032) 12-24676
8 NUT, Stainless Steel 10-32,11-68219
9 RETAINER 79146
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 DIODE ASSEMBLY 812497A2
12 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
13 WARNING GAUGE KIT 79-859699A1
14 CLAMP 850020
15 LOCKWASHER, Star 8,13-825361
16 NUT, Brass 8-32,11-26419
17 LAMP 88-15163
18 SOCKET, Light Bulb 88-79888
19 CABLE ASSEMBLY, (20.00 Feet) 84-835359A1

Oil Injection Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Oil Injection Components:

Mercury V-150 DFI (2.5L) Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET KIT 12335A1
2 CORD/HOOK KIT 12323A1
3 TANK 1257-87421
4 CAP ASSEMBLY 36-43298A2
5 NOT SOLD SEPARATE, Insert NSS
6 O-RING, (2.225 x .210) 25-11332
7 HOUSING ASSEMBLY, Adapter 816190A4
8 O-RING, (2.225 x .210) 25-11332
9 TUBE 32-99802
10 HOSE, (114.00 Inches) 32-99439
11 RESERVOIR ASSEMBLY, Oil 1200-8M0062954 833069T 3
12 NOT SOLD SEPARATE, Decal-Reservoir NSS
13 GROMMET 25-855362001 25-855362
14 WASHER 12-49436
15 SCREW, (.312-18 x 1.250) 10-60411
16 BUSHING 23-855364
17 SCREW, (.312-18 x 1.750) 10-69267
18 GROMMET 25-833155
19 BUSHING 23-8502341
20 TUBING, (25.00 Inches Bulk) (Cut to 20 Inches) 32-82381455
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 SWITCH 87-12886A8
23 SCREW, (.164-18 x .375) 10-58376
24 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
25 SPACER 23-8260841
26 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
27 NOT SOLD SEPARATE, Plug NSS
28 FITTING 22-8M0207780
29 HOSE, (57.00 Inches Bulk) (Cut to 6 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
30 COOLER, Fuel 855785A1
31 CHECK VALVE 21-8557611
32 CLAMP, (15.7) 54-8M0214911
33 TUBING, (17.00 Inches Bulk) (Cut to 3 Inches) 32-85682239
34 HOSE (W/INSULATING SLEEVE) (30 IN.) 32-856822A3

Power Trim Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Power Trim Components:

Mercury V-150 DFI (2.5L) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- TRIM AND TILT ASSEMBLY 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 MANIFOLD ASSEMBLY 811604F 811604T
2 PLUG, Pipe (.0625-27) 22-56800
3 CYLINDER ASSEMBLY 880952A03 880952A02, 880952A 1
4 ROD KIT, Trim Piston 823553T 823553, 811609
5 GUIDE KIT 878239A02 878239A 1
6 REPAIR KIT 811607A1
7 CHECK VALVE KIT 811610A1
8 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
9 PISTON/ROD ASSEMBLY, Power Trim Comment: (Port) 878413A1
9 PISTON/ROD ASSEMBLY, Power Trim Comment: (Starboard) 878414T01 878414A 1 (Starboard)
10 TRIM FILTER ASSEMBLY 35-12184A1
11 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
12 E RING 53-815949001 53-812844, 53-835104
13 O-RING KIT 811612A3
14 PUMP 811617T1
15 PLUG ASSEMBLY 19-811613
16 SCREW, (M6 x 14) 10-4000327
17 WASHER 12-4002315
18 COVER 811611
19 DRIVE JOINT 828710
20 MOTOR ASSEMBLY 878265A4
21 SCREW (LONG) 10-881768A1
21 SCREW (SHORT) 10-811616
22 SHAFT ASSEMBLY 8M0142997
23 PLUG, Pipe (.0625-27) 22-56800
24 PIN, Groove 17-878267 17-44431
25 PIN, Trilobe 17-821539 17-13794, 17-19603
26 SHAFT 99625002
27 ANODE KIT 97-818298Q1
28 SCREW, (M6 x 25) 10-8M0204707
29 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
30 SCREW, (M10 x 30) 10-4000377
31 WASHER 12-4002319
32 CLAMP 54-26550
33 SCREW, (#10-16 x .600) 10-878609 10-812832 1
34 C WASHER 8M0084613 69205
35 STRIKER PLATE 8M0045383 99630 1
36 LOCKWASHER, (.375) 13-58643
37 NUT, (.375-24) 11-46335
38 DECAL, Caution-Power Trim 37-435301
39 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) 32-828547353
40 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Power Trim Motor

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Below is the parts list for Mercury V-150 DFI (2.5L) Power Trim Motor:

Mercury V-150 DFI (2.5L) Power Trim Motor Diagram
Position No. Part Name OEM Number Supersedes
- MOTOR ASSEMBLY 878265A4
1 BRUSH AND SEAL KIT 828714A1
2 ARMATURE KIT 828713T1
3 END FRAME (COMPLETE) 828715A1

Service/Support Material

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Below is the parts list for Mercury V-150 DFI (2.5L) Service/Support Material:

Mercury V-150 DFI (2.5L) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
0 DECAL SET Comment: (BLACK 135 LONG) 37-854291A04 37-854291A00, 37-854291A98 (BLACK 135 LONG)
0 DECAL SET Comment: (BLACK 135 XL/CXL) 37-854292A04 37-854292A03, 37-854292A00, 37-854292A99, 37-854292A98 (BLACK 135 XL/CXL)
0 DECAL SET Comment: (BLACK 150 LONG) 37-854294A06 37-854293A04, 37-854293A00, 37-854293A98 (BLACK 150 LONG)
0 DECAL SET Comment: (BLACK 150 XL/CXL) 37-854294A04 37-854294A03, 37-854294A00, 37-854294A99, 37-854294A98 (BLACK 150 XL/CXL)
0 DECAL SET Comment: (GRAY 135 LONG) 37-854295A03 37-854295A01, 37-854295A98, 37-854296A99, 37-854296A98 (GRAY 135 LONG)
0 DECAL SET Comment: (GRAY 135 XL/CXL) 37-854295A03 37-854295A01, 37-854295A98, 37-854296A99, 37-854296A98 (GRAY 135 XL/CXL)
0 DECAL SET Comment: (GRAY 150 LONG) 37-854297A03 37-854297A01, 37-854297A98, 37-854298A99, 37-854298A98 (GRAY 150 LONG)
0 DECAL SET Comment: (GRAY 150 XL/CXL) 37-854297A03 37-854297A01, 37-854297A98, 37-854298A99, 37-854298A98 (GRAY 150 XL/CXL)
0 DECAL SET Comment: (BLACK TRACKER 150) 37-802643A98
0 DECAL SET Comment: (GRAY TRACKER 150) 37-802646A98
0 DECAL, EPA Label Information 37-855577A26 37-855577 26
0 HOSE ASSEMBLY, Fuel Comment: (INCLUDED IN PARTS BAG) 32-858610A31 32-858610A10, 32-16789A18 (INCLUDED IN PARTS BAG)
0 CLAMP, Worm Gear Comment: (INCLUDED IN PARTS BAG) 54-815504104 54-54428, 54-809952104, 54-8M2001484, 54-F9005, F24772, F24788, F901788 (INCLUDED IN PARTS BAG)
0 OWNERS MANUAL 90-10199981
0 SERVICE MANUAL 90-855347R02 90-855347R 1
0 PARTS MANUAL, 135 / 150 DFI (2.5L) 90-85429098

Starter Motor

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Below is the parts list for Mercury V-150 DFI (2.5L) Starter Motor:

Mercury V-150 DFI (2.5L) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-898265008 50-833153 5
2 DRIVE CAP 8236392
3 THRU BOLT 10-8236411
4 DRIVE KIT 8236401
5 PINION 898265015 86177 1
6 ARMATURE 8236381
7 BRUSH/SPRING KIT 898265016 75384, 75384 1
8 HOLDER 898265014 61787
9 CAP, Commutator 8119011
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) (1/4-20) 11-20890
13 LOCKWASHER, (.250) Stainless Steel 13-26992
14 NUT, (.250-20) Brass 11-94330
15 SCREW (5/16-18 X 1-3/4) 10-853958
16 CABLE ASSEMBLY, Battery - Negative 84-88439A26
17 DECAL, Warning, High Voltage 37-8272822
18 BOOT, Insulator - Red 85-830233

Swivel Bracket and Steering Arm

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Below is the parts list for Mercury V-150 DFI (2.5L) Swivel Bracket and Steering Arm:

Mercury V-150 DFI (2.5L) Swivel Bracket and Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY Comment: (BLACK) 1499-8M0102865 1499-8710T20 (BLACK)
1 SWIVEL BRACKET ASSEMBLY Comment: (GRAY) 1499-8710T21
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (LOWER) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE ASSEMBLY, Bottom Comment: (BLACK) 86580A1
9 YOKE ASSEMBLY, Bottom Comment: (GRAY) 86580A1
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) (1/4-28 X 1/2 IN.) 10-64014
15 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
16 SENDER ASSEMBLY, Trim 8M0074846 821180A 6
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (BLACK) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (GRAY) 17-67706A55
21 SCREW, (.437-20 x 7.50) (7/16-20 X 7-1/2 IN.) 10-8M0176309
22 BUMPER 8M0000516 88882 1
23 MOUNT 77326
24 WASHER 12-66921
25 WASHER 12-78688
26 NUT, (.437-20) Stainless Steel 11-8M0204653
27 LINK ASSEMBLY, Steering 92876A12
28 SCREW, (.375-24 x 1.25) (3/8-24 X 1-1/4 IN.) 10-849838 10-14000
29 NUT, (.375-24) 11-8M0204726
30 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Throttle Lever and Shift Shaft

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Below is the parts list for Mercury V-150 DFI (2.5L) Throttle Lever and Shift Shaft:

Mercury V-150 DFI (2.5L) Throttle Lever and Shift Shaft Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER 8M0040990 850389 1
2 SCREW, (.375-16 x 1.75) 10-818165 10-55337
3 BUSHING 23-55164
4 WASHER, (.391 x .880 x .125) Stainless Steel 12-74759
5 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
6 SCREW, (.250-20 x 2.125) 10-64022
7 NUT, (.250-20) 11-64015
8 CAP, Nylon 26852
9 INSERT 42927
10 WASHER 12-35459
11 NUT, (M6) 11-401386
12 CAM 856221A1
13 BUSHING 23-852970
14 SCREW, (M6 x 40) 10-82130040
15 BUSHING 23-8M0215006
16 BALL, Threaded 8235694
17 LINK 8508152
18 ROLLER 67748
19 ROLLER, Throttle 8502861
20 SCREW, (M5 x 16) 10-40056107
21 WASHER, (.203 x .406 x .040) 12-89302
22 LOCKWASHER, External 10,13-69432
23 BRACKET, Anchor 814283T6
24 LATCH 98889
25 DRIVE SCREW 10-42975
26 CUP 39519
27 WEAR PLATE 52100
28 LATCH 8M0036768 38279
29 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
30 NUT, (.250-28) 11-826709109 11-33825, 11-35045
31 SCREW, (.312-18 x .880) Stainless Steel 10-28782
32 GUIDE BLOCK 814284
33 SPRING 24-20099
34 LINK ROD ASSEMBLY 67073A1
35 SHIFT SHAFT ASSEMBLY Comment: (LONG) 79932A16
35 SHIFT SHAFT ASSEMBLY Comment: (X-LONG) 79932A17
36 NOT SOLD SEPARATE, Roll Pin NSS
37 NOT SOLD SEPARATE, Shift Shaft Lever-Upper NSS
38 BUSHING 23-26856
39 WAVE WASHER 13-29720
40 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
41 NUT, (.250-28) 11-826709109 11-33825, 11-35045
42 SWITCH 87-8M0052931 87-814281A 2
43 SCREW, (#6-32 x .875) 10-77478
44 WASHER 12-27882

Tools

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Below is the parts list for Mercury V-150 DFI (2.5L) Tools:

Mercury V-150 DFI (2.5L) Tools Diagram
Position No. Part Name OEM Number Supersedes
- ISOLATOR KIT, Battery Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 84-8M0094239 84-815366A 5 ELECTRICAL/IGNITION TRIM/TILT SYSTEM
- DDT CARTRIDGE Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-8226086
- HARNESS ASSEMBLY, DDT Adaptor Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 84-822560A5
- HOLDER TOOL Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-52344
- PULLER KIT, Flywheel Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-849154T1
- CABLE ASSEMBLY, DDT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 84-825003A1
- DIGITAL DIAGNOSTIC TESTER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-823686A2
- MULTI METER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-99750A1
- SWITCH ASSEMBLY Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-52024A1
- SERVICE TACHOMETER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-59339
- TESTER, Eight Chamber, EIGHT CHAMBER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-850439T1
- GAP TOOL, Single Chamber, SINGLE CHAMBER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-63998A1
- SPARK TESTER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-850439T1
- TACH INTERFACE MODULE Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-825824A2
- TIMING LIGHT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-99379
- ALIGNMENT TOOL Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-112301
- MULTI METER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-99750A1
- TEST GAUGE KIT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-52915A6
- SPANNER WRENCH Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-74951
- HEAT LAMP Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-63209
- REMOVER TOOL, Trim Rod Guide Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-44487T1
- REMOVAL TOOL, Trim Rod Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-44486A1
- GAUGE TOOL Comment: POWERHEAD 91-29287
- SLEEVE Comment: POWERHEAD 91-55919
- HOLDER TOOL Comment: POWERHEAD 91-52344
- PULLER KIT, Flywheel Comment: POWERHEAD 91-849154T1
- LIFTING EYE Comment: POWERHEAD 91-904551
- INSTALLER KIT Comment: POWERHEAD 91-77109A3
- REMOVAL TOOL, Piston Pin Lock Ring Comment: POWERHEAD 91-52952T1
- EXPANDER TOOL, Piston Ring Comment: POWERHEAD 91-24697
- INSTALLER KIT, Piston Pin Comment: POWERHEAD 91-74607A3
- STAND TOOL, Powerhead Comment: POWERHEAD 91-30591T1
- CAP TOOL, Flywheel Puller Comment: POWERHEAD 91-24161
- COMPRESSOR TOOL, Ring Comment: POWERHEAD 91-823237T 91-823237 POWERHEAD
- COMPRESSOR TOOL, Ring (2.0L) (2.0L) Comment: POWERHEAD 91-65494T
- COMPRESSOR TOOL, Piston Ring (2.5L) Comment: POWERHEAD 91-818773T 91-818773 POWERHEAD
- PLIERS, Snap Ring Comment: POWERHEAD 91-24283
- TORQUE WRENCH, (0-150 lb-in) Comment: POWERHEAD 91-66274
- PULLER PLATE Comment: POWERHEAD 91-37241
- GAUGE TOOL, Dual - Fuel/Air Pressure Comment: DFI 91-881834A1
- SCREW, (M5 x 25) Comment: DFI 10-4007325
- INSTALLATION TOOL, Seal/Teflon Ring Comment: DFI 91-8519803
- SIZING TOOL, Seal/Teflon Ring Comment: DFI 91-8519802
- GAUGE TOOL, Single Fuel/Air Pressure Comment: DFI 91-881833A03 91-881833A 2 DFI
- MULTI METER Comment: DFI 91-99750A1
- INDICATOR TOOL, Backlash Comment: GEAR HOUSING 91-8M0053505 91-78473 GEAR HOUSING
- INDICATOR TOOL, Backlash Comment: GEAR HOUSING 91-196601
- MANDREL, Bearing Driver Cup Comment: GEAR HOUSING 91-31106T
- DRIVER TOOL, Bearing Cup Comment: GEAR HOUSING 91-87120T
- INSTALLATION TOOL, Bearing Comment: GEAR HOUSING 91-18601
- PRE LOAD TOOL, Bearing Comment: GEAR HOUSING 91-14311A04
- PULLER KIT, Bearing Comment: GEAR HOUSING 91-31229A7
- MANDREL Comment: GEAR HOUSING 91-15755T
- DRIVE HEAD TOOL Comment: GEAR HOUSING 91-36569T
- DRIVER ROD TOOL, Needle Bearings Comment: GEAR HOUSING 91-37323
- PILOT WASHER Comment: GEAR HOUSING 91-36571T
- INSTALLATION TOOL, Bearing Comment: GEAR HOUSING 91-38628T
- NUT, (.625-18) Comment: GEAR HOUSING 11-24156
- PLATE Comment: GEAR HOUSING 91-29310
- WASHER Comment: GEAR HOUSING 12-34961
- WRENCH, Bearing Retainer Comment: GEAR HOUSING 91-43506T
- TOOL, Cover Nut Comment: GEAR HOUSING 91-73688
- INSTALL TOOL, Cross Pin Comment: GEAR HOUSING 91-86642
- DIAL INDICATOR TOOL Comment: GEAR HOUSING 91-58222A1
- HOLDING TOOL, Dial Indicator Comment: GEAR HOUSING 91-89897
- FOWARD GEAR INSTALLATION TOOL Comment: GEAR HOUSING 91-815850
- INSTALLER TOOL, Needle Bearing Comment: GEAR HOUSING 91-86943T
- WRENCH, Bearing Carrier Retainer Comment: GEAR HOUSING 91-61069T
- GUIDE PLATE Comment: GEAR HOUSING 91-816243
- PULLER JAWS Comment: GEAR HOUSING 91-816242
- WASHER Comment: GEAR HOUSING 12-37429
- MANDREL Comment: GEAR HOUSING 91-92788T
- DRIVER TOOL, Oil Seal Comment: GEAR HOUSING 91-31108T
- LOCATION TOOL, Pinion Comment: GEAR HOUSING 91-12349A05
- LOCATION TOOL, Pinion Gear Comment: GEAR HOUSING 91-74776T
- PROPELLER SHAFT Comment: GEAR HOUSING 44-93003
- INSTALLER TOOL, Bearing Comment: GEAR HOUSING 91-816292
- PULLER TOOL Comment: GEAR HOUSING 91-85716
- PULLER JAW ASSEMBLY Comment: GEAR HOUSING 91-46086A1
- PULLER PLATE Comment: GEAR HOUSING 91-37241
- INSTALLATION TOOL, Bearing Adaptor Comment: GEAR HOUSING 91-18605A2
- PULLER ASSEMBLY, Slide Hammer Comment: GEAR HOUSING 91-34569A1
- REMOVAL/INSTALL TOOL, Shift Shaft Bushing Comment: GEAR HOUSING 91-31107T
- TORQUE WRENCH, (0-150 lb-in) Comment: GEAR HOUSING 91-66274

Top Cowl

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Below is the parts list for Mercury V-150 DFI (2.5L) Top Cowl:

Mercury V-150 DFI (2.5L) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (BLACK) 4021-852552T3
1 TOP COWL ASSEMBLY Comment: (SILVER) 4021-852552T4
2 INLET, Air Comment: (BLACK) 821256T03 821256T 1 (BLACK)
2 INLET, Air Comment: (SILVER) 821256T2
3 SCREW, (M6 x 16) 10-82130016
4 SOUND BLANKET KIT 854607A1
5 NOT SOLD SEPARATE, Sound Blanket-Top Back NSS
6 NOT SOLD SEPARATE, Sound Blanket-Port NSS
7 NOT SOLD SEPARATE, Sound Blanket-Starboard NSS
8 NOT SOLD SEPARATE, Sound Blanket-Front NSS
9 NOT SOLD SEPARATE, Sound Blanket-Back NSS
10 CAP PLUG 19-823865
11 HANDLE Comment: (BLACK) 831207A16 831207A14, 831207T 3, 831207T10 (BLACK)
11 HANDLE Comment: (SILVER) 831207A15 831207A 4 (SILVER)
12 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
13 SPACER 23-831214
14 WASHER, Wave 13-12134
15 CAM, Latch Shaft 8M0001081 889566, F481777, F48177
16 WASHER 12-8M0214930
17 LOCKWASHER, (.250) Stainless Steel 13-26992
18 SCREW, (.250-20 x .620) Stainless Steel 10-28635
19 BRACKET, Front 8M0036792 821249M 2
20 BUMPER, Latch 815477
21 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
22 NUT, (M6) 11-401196
23 RING, Retaining 53-8237951
24 ROLLER 8M0207770
25 PIN, Roll 8155381
26 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
27 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
28 NOT SOLD SEPARATE, Decal-Break In NSS

Transom Brackets

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Below is the parts list for Mercury V-150 DFI (2.5L) Transom Brackets:

Mercury V-150 DFI (2.5L) Transom Brackets Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease Comment: (PORT) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Brass/Nickel Plate 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
11 NUT, (.500-20) 11-91962
12 LEVER ASSEMBLY 8M0115104 8M0115103, 99629T 2
13 SPRING, Tension 24-830899
14 NYLINER 23-65830
15 SPRING, Compression 24-830900
16 KNOB 99633
17 PIN, Groove 17-99615
18 PIN 17-893709 17-99617

Vapor Separator Components

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Below is the parts list for Mercury V-150 DFI (2.5L) Vapor Separator Components:

Mercury V-150 DFI (2.5L) Vapor Separator Components Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 855432A1
2 NOT SOLD SEPARATE, Elbow Comment: (DESIGN I - REFER TO SERVICE BULLETIN 98-8) NSS
3 FITTING, Straight, STRAIGHT Comment: (DESIGN II) 22-8568431
4 FITTING 22-19688
5 SEAL 26-803878
6 NOT SOLD SEPARATE, Fitting Kit-Pump Outlet Comment: (DESIGN I - 3/8 IN. I.D. - REFER TO SERVICE BULLETIN 98-8) NSS
6 FITTING KIT, Pump Outlet Comment: (DESIGN II - 5/16 IN. I.D.) 22-855437A2
7 NOT SOLD SEPARATE, O Ring NSS
8 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
9 GASKET 27-855528
10 FLOAT KIT 8M6004920
11 SHAFT F10064
12 VALVE, Needle 8M6004917
13 SCREW, (#6-32 x .187) 1395-5902
14 PUMP KIT 855427A1
15 SLEEVE 8M6000589 23-855428
16 BOWL KIT 855434A1
17 SEAL 26-8554331
18 PLUG KIT 19-855435A1
19 ELBOW 22-8554245
20 FILTER KIT 35-18458Q4
21 PROBE 8M0204710

Download this page as PDF: Click here

For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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