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Mercury V-115 DFI (2.5L) (0G960500 THRU 0T178499) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury V-115 DFI (2.5L) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury V-115 DFI (2.5L) Accessories:

Mercury V-115 DFI (2.5L) Accessories Diagram
Position No. Part Name OEM Number Supersedes
0 DECK FILL KIT, Oil 15969A3
0 DIODE ASSEMBLY (DUAL ENGINE) 812497A2
0 FLUSHING ATTACHMENT 44357Q2
0 FLUSH COUPLING 22-852400 56-820386A55
0 HOSE ASSEMBLY, Fuel Comment: (SUPPLIED WITH ENGINE) 32-858610A31 32-858610A10, 32-16789A18 (SUPPLIED WITH ENGINE)
0 HOSE ASSEMBLY, Fuel (8 Feet) Comment: WITH QUICK DISCONNECT 32-877680Q8
0 HOSE ASSEMBLY, Fuel (12 Feet) Comment: WITH QUICK DISCONNECT 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 WITH QUICK DISCONNECT
0 HOSE ASSEMBLY, Fuel (8 Feet) Comment: WITH QUICK DISCONNECT ENGINE END ONLY 32-877681Q8
0 HOSE ASSEMBLY, Fuel (12 Feet) Comment: WITH QUICK DISCONNECT ENGINE END ONLY 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 WITH QUICK DISCONNECT ENGINE END ONLY
0 HOSE ASSEMBLY, Fuel (12 Feet) Comment: NO FITTINGS 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 NO FITTINGS
0 SWITCH/LANYARD KIT 87-19674Q2
0 MERCATHODE KIT 88334A2
0 HOSE EXTENSION KIT 41729A3
0 VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT) 17334A2
0 CONVERSION KIT Comment: (DIGITAL TO ANALOG) 859653A1
0 SMARTCRAFT CONVERSION KIT, Analog to Digital Comment: (ANALOG TO DIGITAL) 859649A2
0 SMART SPEED/SMART TACH Comment: (0-80 MPH/0-7000 RPM)(GREY FACE) 79-859030A2
0 SMART SPEED/SMART TACH Comment: (0-120MPH/0-7000RPM)(GREY FACE) 79-859035A1
0 SMART TACH KIT Comment: (0-7000 RPM)(GREY FACE) 79-859019A1
0 TACHOMETER/SPEEDOMETER KIT Comment: (0-80 MPH/0-7000 RPM)(WHITE FACE) 79-859070A2
0 SMART SPEED/SMART TACH Comment: (0-120MPH/0-7000RPM)(WHITE FACE) 79-859071A1
0 SMART TACH KIT Comment: (0-7000 RPM)(WHITE FACE) 79-859067A1

Air Compressor Components

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Below is the parts list for Mercury V-115 DFI (2.5L) Air Compressor Components:

Mercury V-115 DFI (2.5L) Air Compressor Components Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air (Without Pulley) 8M0060053 8M0057463, 8M0050656, 899113A03, 831998A21, 831998A16, 831998A22, 831998A13, 831998T 9, 831998A14
2 NOT SOLD SEPARATE, Body NSS
3 END CAP ASSEMBLY 1100-8M0050792 1173-828131A12, 1173-828131A09, 1173-828131A 8
4 NOT SOLD SEPARATE, Retaining Ring NSS
5 O-RING 25-89224
6 O-RING, (2.739 x .070) 25-832804
7 SCREW, (M6 x 20) 10-82130020
8 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
9 NOT SOLD SEPARATE, Bearing NSS
10 NOT SOLD SEPARATE, Bearing NSS
11 PISTON ASSEMBLY (W/RINGS AND PIN) 828222A4
12 NOT SOLD SEPARATE, Oil Scraper Ring NSS
13 NOT SOLD SEPARATE, Top Ring NSS
14 NOT SOLD SEPARATE, Oil Ring NSS
15 NOT SOLD SEPARATE, Wrist Pin NSS
16 NOT SOLD SEPARATE, Piston with Wrist Pin NSS
17 RING, Lock 53-8348101
18 REED PLATE ASSEMBLY 835088A10 835088A 4
19 O-RING, (3.489 x .070) 25-67207
20 O-RING, (2.739 x .070) 25-832804
21 SEAL 26-828225
22 HEAD ASSEMBLY, Compressor 835087A3
23 FITTING, Straight 22-8307532
24 SCREW, (M8 x 35) 10-82446035
25 SENSOR ASSEMBLY, Temperature 13536A12
26 RETAINER 137151
27 SCREW, (M8 x 12) 10-81893412
28 O-RING, (.468 x .078) 25-831985 25-885187
29 PLUG, Pipe (.125-27) Brass 22-390721
30 FITTING 22-151331
31 FITTING, Straight (.125-27) 22-16604
32 FITTING, Elbow - 45 Degree - Brass (.125-27) 22-851975
33 FITTING 22-14868
34 FITTING 22-856744 22-856744 1
35 NOT SOLD SEPARATE, Decal-Mexico NSS
36 NOT SOLD SEPARATE, Decal-Assembly Instructions NSS
37 SCREW, (M10 x 25) Hex Flange - Stainless Steel 10-4010825
38 STUD, (.312-18/.312-24 x 4.190) 16-858762001 16-8M0020427, 16-858762
39 WASHER, Special 12-854640
40 NUT, (.312-24) Stainless Steel 11-82670911
41 PULLEY 8M0175171
42 SCREW, (M6 x 12) 10-85593912
43 GROMMET 25-855349002 25-855349
- O-RING KIT 25-832804A03 25-832804A 1

Air Handler

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Below is the parts list for Mercury V-115 DFI (2.5L) Air Handler:

Mercury V-115 DFI (2.5L) Air Handler Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 827325T9
2 GROMMET 25-8M0153609
3 FILTER 35-853333T 35-853333
4 COVER 853352
5 GROMMET 25-857101
6 GROMMET Comment: (150/115/TRACKER) 25-855613
7 GROMMET Comment: (135) 25-8556131
8 AIR HANDLER ASSEMBLY Comment: (135/150) 855633T21 855633T10 (135/150)
8 AIR HANDLER ASSEMBLY Comment: (115) 858703T3
9 SHIM 15-856139
9 SHIM (.010 THICK) 15-8561391
10 DECAL, Caution, Start In Gear 37-881865 37-825064
11 BRACKET 855756A1
12 SLEEVE 23-803818
13 SCREW, (M6 x 16) 10-1993716
14 PUMP ASSEMBLY 8M0047624 855843 2
15 CLAMP, (15.7) 54-8M0214911
16 HOSE 32-856778
17 ELBOW 22-855802A1
18 FITTING 22-880862A1
19 O-RING, (.530 x .082) 25-805062
20 GROMMET 25-856928
21 ENCODER 8285581
22 SCREW, (#10-24 x .620) 10-418051
23 WASHER, (.203 x .500 x .032) 12-8M0204666
24 J CLIP 54-97224
25 SCREW, (.250-20 x 1.500) Stainless Steel 10-817504
26 PIN 8215832
27 DECAL, EPA Label Information Comment: (2000)(SEE NOTE) 37-804657A00
28 TIE STRAP, (14.00 Inches) 61990
29 CABLE ASSEMBLY 84-88807A27
30 SCREW, (M6 x 10) 10-82130010
31 CLAMP 54-633001
32 CLAMP, Connector 8261151
33 NOT SOLD SEPARATE, Vapor Separator Assembly NSS
34 TIE STRAP, (5.50 Inches) 8M0214940
- POWERHEAD ASSEMBLY 854008T00

Air Handler Components

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Below is the parts list for Mercury V-115 DFI (2.5L) Air Handler Components:

Mercury V-115 DFI (2.5L) Air Handler Components Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY Comment: (135/150) 855633T21 855633T10 (135/150)
- AIR HANDLER ASSEMBLY Comment: (115) 858703T3
1 ADAPTOR PLATE KIT 855420T02
2 GASKET 27-146973
3 GASKET 27-8500581
4 REED BLOCK Comment: (115) 855952T4
4 REED BLOCK Comment: (135/150) 855952T2
5 SCREW, (.250-20 x .880) 10-55715
6 PUMP ASSEMBLY, Oil 8M0185614
7 BUSHING 23-855364
8 GROMMET 25-855362001 25-855362
9 SCREW, (M8 x 35) 10-81893435
10 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
11 PLENUM KIT, Air 850248A2
12 ELBOW 22-8554242
13 SENSOR ASSEMBLY, Temperature 8M0214984
14 O-RING, (.301 x .070) 25-627021
15 SCREW, (M4 x 16) 10-4001987
16 THROTTLE BODY KIT Comment: (115) 855422A2
16 THROTTLE BODY KIT Comment: (135/150) 855422A1
17 O-RING 25-855423
18 SCREW, (M6 x 40) 10-82130040
19 SCREW, (M8 x 30) 10-81893430
20 SENSOR, MAP 854445
21 BRACKET 884522 804873, 841095
22 SCREW, (M6 x 16) 10-1993716
- POWERHEAD ASSEMBLY 854008T00

Air Hoses

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Below is the parts list for Mercury V-115 DFI (2.5L) Air Hoses:

Mercury V-115 DFI (2.5L) Air Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
4 CLAMP, Hose (15.3) 54-8M0214964
5 HOSE 32-8502512
6 SLEEVE, (16.00 Inches) 23-85687631
7 HOSE/FITTING ASSEMBLY, Air Balance 32-804823
8 HOSE/FITTING ASSEMBLY 32-804824
9 O-RING KIT 804532 25-803987
10 FITTING, Straight (.125-27) 22-16604
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
- POWERHEAD ASSEMBLY 854008T00

Bottom Cowl

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Below is the parts list for Mercury V-115 DFI (2.5L) Bottom Cowl:

Mercury V-115 DFI (2.5L) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL (PORT) 100-8M0107321
2 BOTTOM COWL (STARBOARD) 103-834815A1
3 SEAL, Cowl (41.00 Inches) 8M0109217 8M0043272, 825318 1
4 RIGGING KIT 875266A2
5 INSERT (BOTTOM) 859435T 859435
6 INSERT (TOP) 859434T 859434
7 FOAM 859343
8 SCREW, (#10-16 x 1.12) 10-92799
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 SCREW, (M6 x 40) 10-82130040
11 RETAINER 831209
12 PLUG 19-821908
13 WASHER 12-821915
14 CHECK VALVE 8219631
15 O-RING, (.299 x .103) 25-30641
16 FITTING 22-821952
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 HOSE 32-8M0039077 32-832078 2
19 CLAMP, (28.6) 54-850896
20 FITTING 22-8320763
21 FITTING, Tell-Tale 22-8M0077650 821904
22 IDLE EXHAUST BOOT, Exhaust 889847 828216
23 CHECK VALVE ASSEMBLY, Drain 21-817519A1
24 SWITCH ASSEMBLY 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40
25 SCREW, (M6 x 75) 10-824868
26 FRONT HANDLE, Black 889740A02 821253F 1, 821253F 2, 821253F 4
27 BUSHING 23-335891
28 O-RING, (.614 x .070) 25-48462
29 PAWL 8219423
30 WASHER, (.281 x .734 x .063) 12-69057
31 NUT, (M6) Stainless Steel 11-401366
32 SCREW, (#10-16 x .625) 10-8214281
33 CLIP 54-822873

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury V-115 DFI (2.5L) Crankshaft, Pistons and Connecting Rods:

Mercury V-115 DFI (2.5L) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 455-850690T2
2 WEAR SLEEVE 78662
3 BEARING, Ball (LOWER) 30-67923T
4 RING 53-67446
5 CARRIER ASSEMBLY 54196A6
6 PACKING 65800
7 RING, Sealing 39-67377T
8 BEARING KIT 31-16756A6
9 NOT SOLD SEPARATE NSS
10 PISTON Comment: (STARBOARD) (STANDARD) 2716-858789T2
10 PISTON Comment: (PORT) (STANDARD) 2716-858790T2
10 PISTON ASSEMBLY Comment: (STARBOARD) (.015 O/S) 2716-858789A4
10 PISTON ASSEMBLY Comment: (PORT) (.015 O/S) 2716-858790A4
11 RING SET, Piston Comment: (STANDARD) 39-853306A12
11 RING SET, Piston Comment: (.015 O.S) 39-857120T12
12 LOCK RING 53-857196 40-52035
13 CONNECTING ROD KIT 644-818141A13 644-818141A 2
14 SCREW, (.312-24 x .875) 10-763491
15 WASHER 12-8M0012298 12-812876
16 BEARING KIT 8M0234886
17 BEARING, Needle 29-8M0204691
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 854008T00

Cylinder Block and End Caps

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Below is the parts list for Mercury V-115 DFI (2.5L) Cylinder Block and End Caps:

Mercury V-115 DFI (2.5L) Cylinder Block and End Caps Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY 884-828340A16
2 STUD, Powerhead (1-3/4 IN.) 16-8M0034455 16-818138 4
3 STUD, (.375 x 5.620) Comment: (5-1/2 Inches) 16-670654
3 STUD, (.375 x 6.870) Comment: (6-3/4 Inches) 16-8M0034454 16-78438 5 (6-3/4 Inches)
4 PIN, Dowel - Without Hole (.375 x .625) 17-43044
5 PIN (BEARING RACE) 17-8M0036405 17-67296
6 COVER 8M0111325
7 SCREW, (.312-18 x 1.500) Hex Flange 10-828213
8 COVER (BOTTOM) 76867
9 SCREW, (.312-18 x 2.00) Hex Flange 10-828214
10 SCREW, (.375-16 x 3.250) 10-66717
11 SCREW, (.312-18 x 1.250) 10-74824
12 CAP, Nylon 26852
13 SCREW, (.250-20 x 1.750) 10-856832
14 NUT, (.250-20) 11-64015
15 END CAP ASSEMBLY 1159-832760T1
16 O-RING, (2.800 x .103) 25-54029
17 BEARING KIT 31-16756A4
18 NOT SOLD SEPARATE, Bearing Race NSS
19 SEAL 26-41953
20 SCREW WITH LOCKWASHER, (.312-18 x 1.00) 10-30225
21 END CAP ASSEMBLY 1156-7809T1
22 O-RING, (3.237 x .103) 25-62700
23 SEAL 26-41953
24 SCREW, (.250-20 x .750) 10-28636
25 LOCKWASHER, (.250) Stainless Steel 13-26992
26 BRACKET 8538821
27 LEVER, Throttle Position Indicator 8519371
28 SCREW, (M6 x 25) 10-82130025
29 BUSHING 23-8318701
30 GROMMET 25-8M0190980
31 INDICATOR, Throttle Position (INSIDE) 8M6005165
32 TPS COVER 8582261
33 SCREW, (#10-32 x 2.00) 10-8508281
34 LINK, Throttle 8M0084738
35 CABLE ASSEMBLY, Battery - Negative 84-88439A26
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 854008T00

Cylinder Head

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Below is the parts list for Mercury V-115 DFI (2.5L) Cylinder Head:

Mercury V-115 DFI (2.5L) Cylinder Head Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER HEAD (PORT) 858405T2
1 CYLINDER HEAD (STARBOARD) 858406T2
2 SCREW, (.375-16 x 3.00) (2 IN) 10-832971
3 PIN, Dowel (.250 x .625) 17-63779
4 GASKET 27-8M0204714
5 COVER 8M0039353 830737 2
6 THERMOSTAT, 62° Celsius (143° Fahrenheit) 833072003 833072
7 SCREW, (M6 x 25) 10-82130025
8 SENSOR ASSEMBLY, Temperature (STARBOARD) 13536A14
9 RETAINER 137151
10 SCREW, (M8 x 12) 10-81893412
11 SEAL 25-8M0149612
12 SEAL 8597721
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 854008T00

Digital Electric Parts

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Below is the parts list for Mercury V-115 DFI (2.5L) Digital Electric Parts:

Mercury V-115 DFI (2.5L) Digital Electric Parts Diagram
Position No. Part Name OEM Number Supersedes
1 HARNESS ASSEMBLY 84-859244A2
2 PLUG, Male 13541
3 HARNESS ASSEMBLY 84-859743T2
4 SENDER ASSEMBLY, Trim 859187A1
5 SENSOR, Speed/Temperature 859223A01 859223
6 HARNESS ASSEMBLY, Diagnostic Adaptor 84-859316T1

Driveshaft Housing and Exhaust Tube

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Below is the parts list for Mercury V-115 DFI (2.5L) Driveshaft Housing and Exhaust Tube:

Mercury V-115 DFI (2.5L) Driveshaft Housing and Exhaust Tube Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft - Black - Long Comment: (LONG) 1590-8343T10
1 HOUSING, Driveshaft - Black - X-Long Comment: (X-LONG) 3503-813563T1
2 STUD, (.437 x 2.69) 16-56295
3 SCREW, (.500-20 x 6.00) 10-898831 10-63474
4 CABLE ASSEMBLY, Ground 88238A10
5 MOUNT 77327
6 WASHER, (.8125) 12-49339
7 CABLE ASSEMBLY, Ground 88238A10
8 NUT, (.500-20) 11-898832 11-826708 17
9 SCREW, (.250-20 x .500) Stainless Steel 10-41508
10 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
11 NUT, (.437-20) Stainless Steel 11-8M0204653
12 CLAMP 54-8M0036782 54-67076
13 SCREW, (.312-18 x 1.250) 10-66727
14 COVER, Black 100-8M4500752 8M0001130, 67077T
15 SCREW, (#12-24 x .620) 10-88417
16 NUT 11-35521
17 WASHER 12-48926
18 NUT, (.437-20) Stainless Steel 11-8M0204653
19 WASHER, (.406 x .734 x .063) 12-20553
20 NUT 11-69254
21 BOOT, Idle Exhaust 8M0039081 828212
22 PLUG 19-64649
23 GASKET 27-991734
24 SEAL (LOWER) 66350001
25 TUBE, Exhaust 18276T
26 SEAL (UPPER) 8M0039076 17726 1
27 EXTENSION, Exhaust Comment: (150) 812834A2
27 EXTENSION, Exhaust Comment: (135/115) 879288T71 41942 4 (135/115)
28 TUBE, Water Comment: (LONG) 32-8M0042788 32-859097 1 (LONG)
28 TUBE Comment: (X-LONG) 32-8M0042790 32-859097 2 (X-LONG)
29 PLATE ASSEMBLY, Driveshaft Housing 18233A20
30 SEAL 8M0043165 814701 2
31 BRACKET 68011
32 SCREW, (#10-16 x .500) 10-878608 10-812832
33 PIN, Dowel - Without Hole (.375 x .625) 17-43044
34 SEAL 26-38970
35 SCREW, (.250-20 x .750) Stainless Steel 10-90192
36 GASKET 27-183076
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98

Dual Engine Tie Bar Kit

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Below is the parts list for Mercury V-115 DFI (2.5L) Dual Engine Tie Bar Kit:

Mercury V-115 DFI (2.5L) Dual Engine Tie Bar Kit Diagram
Position No. Part Name OEM Number Supersedes
- EXTENSION KIT, Dual Engine 92876A9
1 TUBE ASSEMBLY 71565A2
2 O-RING, (.614 x .070) 25-48462
3 MOUNT 41055
4 TAB WASHER 14-42100
5 NUT, (.875-14) 11-8M0041651 11-37984
6 TAB WASHER 88404
7 SCREW, (.250-28 x 1.250) 10-38601
8 BRACKET 17729A1
9 SCREW, (.312-24 x 1.250) 10-62055
10 TAB WASHER 17728
11 SCREW, (.375-24 x 1.38) 10-140001
12 NUT, (.375-24) Stainless Steel 11-8M0204726
13 STEERING EYE 8M0026167 8M0005848, 97933 1
14 SLEEVE, (1.625) 23-23651
15 TUBING, (4.00 Inches) 97931
16 COUPLER, (15.00 Inches) 8M0026098 814951 3
17 NUT, (.562-18) 11-42099
18 COUPLING 22-821169
19 WASHER, (.406 x .734 x .063) Stainless Steel Comment: (.734 O.D.) 12-34931
19 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 O.D.) 12-37828
20 SCREW, (.375-24 x 1.5) 10-94319

Electrical Components

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Below is the parts list for Mercury V-115 DFI (2.5L) Electrical Components:

Mercury V-115 DFI (2.5L) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 NOT SOLD SEPARATE, Coil Plate Assembly NSS
2 PLATE, Coil 8M0011731 850675 3
3 COIL KIT 339-856991A1
4 CABLE ASSEMBLY, Hi Tension 84-881908T 84-821945T74, 84-821945T65
5 SPACER 850676F1
6 SCREW, (.250-20 x 3.250) 10-850898
7 GROMMET 25-833155
8 BUSHING 23-8502341
9 WASHER, (.281 x .625 x .065) Stainless Steel 12-35044
10 NUT, (.250-20) 11-8267098
11 SCREW, (.312-18 x 1.250) 10-60411
12 WASHER 12-49436
13 SCREW, (M6 x 14) 10-82129114
14 SPARK PLUG 33-889597Q 33-889597001, 33-855672 1
15 HARNESS ASSEMBLY, Trim 84-819514A14
16 RELAY ASSEMBLY 8M0207773
17 NOT SOLD SEPARATE, Decal-Trim Relay NSS
18 BRACKET 828102
19 BUSHING 23-8M0214955
20 GROMMET 25-818967
21 SCREW, (M6 x 25) 10-82129125
22 SCREW, (M6 x 35) 10-82129135
23 BUSHING 23-91912
24 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
25 HARNESS ASSEMBLY, Engine Wiring 84-858229T1
26 NOT SOLD SEPARATE, Fuse Cover NSS
27 HARNESS ASSEMBLY 84-856624A2
28 FUSE, Mini - Yellow - 20 Ampere 88-832969T20 88-832969 20
29 CLIP 8590881
30 ECU, Engine Control Unit Comment: (115) 858891T28 858891 28 (115)
30 ECU, Engine Control Unit Comment: (135) 858891T24 858891 24 (135)
30 ECU, Engine Control Unit Comment: (150) 858891T25 858891 25 (150)
31 SCREW, (M6 x 25) 10-82130025
32 BUSHING 23-8318701
33 GROMMET 25-8M0190980
34 SCREW, (M6 x 14) 10-82129114
35 CLIP, (1.00) 54-858755
36 PLATE, Solenoid Mounting 833137F1
37 SCREW, (M6 x 12) 10-82130012
38 SCREW, (M6 x 14) 10-82129114
39 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
40 GROMMET 25-822179
41 SCREW, (M6 x 25) 10-82129125
42 CABLE ASSEMBLY, Yellow/Black 84-93388A14
43 BUSHING 23-8M0214955
44 CABLE ASSEMBLY, Battery - Positive 84-88439A25
45 LOCKWASHER, (.312) 13-53166
46 NUT, (.312-18) 11-8M0204668
47 NUT, Brass 10-32,11-45076
48 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
49 CAP NUT, 10-32,11-813938
50 BOOT, Insulator - Red 85-8500671
51 BOOT, Insulator - Yellow 85-8500673
52 CLIP 54-828991T 54-828991

Exhaust Manifold and Exhaust Plate

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Below is the parts list for Mercury V-115 DFI (2.5L) Exhaust Manifold and Exhaust Plate:

Mercury V-115 DFI (2.5L) Exhaust Manifold and Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 GASKET 27-190506
2 PLATE, Exhaust Divider 828343T3
3 SEAL, (12.50 Inches) 26-814754 42838 1, 69668, 88726
4 SCREW AND WASHER, (.312-18 x 1.500) 10-8263561
5 SCREW, (.312-18 x 1.00) (5/16-18 X 1 IN.) 10-881190 10-855288
6 PLUG, (.375-18) Hex - Steel 22-8M0204657
7 COVER 8M0039767 68729 1
8 SCREW, (.312-18 x 1.250) 10-74824
9 SCREW, (#10-16 x .750) 10-69570
10 WASHER 12-76451
11 DIAPHRAGM 144791
12 DEFLECTOR, Water 16496
13 PLATE 16497A1
14 GASKET 27-78690002
15 SPRING 24-42996
16 POPPET 14480
17 GROMMET 25-64872
18 CARRIER 65848
19 GASKET 27-991764
20 PLATE, Exhaust 850814T2
21 PIN, Dowel - Without Hole (.375 x .625) 17-43044
22 SEAL 8M0043164 814701 1
23 BRACKET 680101
24 SCREW, (#10-16 x .500) 10-878608 10-812832
25 GROMMET 25-19565002
26 WASHER, (.406 x .734 x .063) 12-20553
27 NUT 11-69254
28 BUSHING 23-27132
29 SCREW, (.312-18 x 1.250) 10-66727
30 SCREW, (.312-18 x 2.50) 10-68783
31 SCREW, (.375-16 x 3.50) 10-898833 10-66725
32 BRACKET ASSEMBLY, Front 812905T 812905A 5
33 SCREW, (.3125-18 x .50) 10-8055571
34 WASHER 12-187031
35 GROMMET 25-18778001
36 BRACKET ASSEMBLY, Rear 18578T09
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 854008T00

Flywheel and Alternator

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Below is the parts list for Mercury V-115 DFI (2.5L) Flywheel and Alternator:

Mercury V-115 DFI (2.5L) Flywheel and Alternator Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR 857006T 834832
2 SCREW, (M10 x 100) Hex Flange - Stainless Steel 10-8M0012503 10-40108100
3 SCREW, (M10 x 120) Hex Flange - Stainless Steel 10-40108120
4 WASHER, (.390 x 1.00 x .06) 12-8M0042641 12-29395
5 MOUNT 23-856975 849639
6 BRACKET 858391T01 858391T, 856972T
7 WASHER, (.406 x 1.250 x .089) 12-845998
8 BRACKET 858393T01 858393T, 856973T
9 NUT, (M10) Brass/Nickel Plated 11-826292
10 SCREW, (M10 x 55) 10-82446155
11 CABLE ASSEMBLY 84-856583T2
12 PIN 8215832
13 BRACKET 857142T 856974T
14 SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch 10-812618 10-73169, 10-847568
15 SPRING 24-855798001 24-855798
16 ARM TENSIONER ASSEMBLY 856815T2
17 STUD, (M10 x 85) 16-8M0034457 16-856900
18 NUT, (M10) Brass/Nickel Plated 11-826292
19 BUSHING 23-8568941
20 WASHER 12-4002320
21 PULLEY 8M6005030
22 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
23 BELT 57-828507Q4
24 FLYWHEEL 281-834936T6
25 NUT, (.625-18) 11-52901
26 WASHER, (.641 x 1.250 x .190) 12-33001
27 PLUG, Yellow 19-45907

Fuel Hoses

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Below is the parts list for Mercury V-115 DFI (2.5L) Fuel Hoses:

Mercury V-115 DFI (2.5L) Fuel Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
2 CLAMP, Hose (15.3) 54-8M0214964
3 CONNECTOR 22-858955
4 HOSE, (57.00 Inches Bulk) (Cut to 7-1/2 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
5 TUBING 32-8M0064784 32-897972, 32-856822A 1
6 CONNECTOR 22-822769
7 NOT SOLD SEPARATE, Cap NSS
8 HOSE ASSEMBLY, (25.50 Inches) 32-8M0062344 32-858757A 1
9 HOSE 32-804822
10 TUBING (INCLUDES ORINGS) 32-8048211
11 CHECK VALVE 21-8557611
12 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) 32-8M0043979 32-856822A 2
13 HOSE 32-8M0064634 32-856778 70
14 HOSE 32-8M0064635 32-856778 87
15 SLEEVE, (27.00 Inches Bulk) 23-85686953

Fuel Pump

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Below is the parts list for Mercury V-115 DFI (2.5L) Fuel Pump:

Mercury V-115 DFI (2.5L) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Fuel 14360T75
2 NOT SOLD SEPARATE, Body-Fuel Pump NSS
3 DIAPHRAGM KIT 21-857005A1
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 PLATE 987752
14 NOT SOLD SEPARATE, Decal NSS
15 SCREW, (M5 x 40), Fuel Pump 10-82104540
15 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
16 BASE 144303
17 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
18 FITTING 22-291112
19 FITTING, Elbow 45 Degree (1.25) 22-782792
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- POWERHEAD ASSEMBLY 854008T00

Fuel Rails

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Below is the parts list for Mercury V-115 DFI (2.5L) Fuel Rails:

Mercury V-115 DFI (2.5L) Fuel Rails Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL RAIL ASSEMBLY Comment: (PORT) 858221A3
2 FUEL RAIL ASSEMBLY Comment: (STARBOARD) 858222A3
3 CLAMP 54-804830
4 CLAMP 54-8048311
5 CLAMP 54-804833
6 CLAMP 54-804832
7 PLUG 19-804834
8 PLUG 19-804835
9 VALVE ASSEMBLY, (.5 Inch Diameter) 804837
10 VALVE KIT, Fuel 8M0047053 883542, 804838A 1
11 CAP 22-805515 19-804839001, 19-804839
12 INJECTOR 804841
13 O-RING KIT 25-804840
14 O-RING KIT 25-804530
15 DIAPHRAGM ASSEMBLY 804533
16 SPRING 24-804534
17 O-RING 25-804536
18 COVER 804535001 804535
19 SCREW PACKAGE, (M5 x 16) (2 Per) 804526
20 O-RING KIT 804532 25-803987
21 SCREW PACKAGE, (M5 x 8) (2 Per) (M5 x 8) 10-804525001 804525
22 O-RING KIT 25-804529
23 SEAL KIT 26-804875 26-835083
24 INJECTOR 8M6001743 8M0065916, 883078A05, 883078A 4
25 STUD, (M10 x 91) 16-8M0063255
26 NUT, (M10) Brass/Nickel Plated 11-826292
27 WASHER ASSEMBLY, Cupped 12-828694A1
28 CLIP 54-859376
- POWERHEAD ASSEMBLY 854008T00

Gear Housing(Driveshaft)(Standard/Counter Rotation)

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Below is the parts list for Mercury V-115 DFI (2.5L) Gear Housing(Driveshaft)(Standard/Counter Rotation):

Mercury V-115 DFI (2.5L) Gear Housing(Driveshaft)(Standard/Counter Rotation) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Long-Standard-1.87:1) 1647-9148T84
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-Standard-1.87:1) 1647-9148T85
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Long-Standard-2:1) 1647-9148T81
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-Standard-2:1) 1647-9148T82
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-Counter Rotation-1.87:1) 1647-9148T86
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-Counter Rotation-2:1) 1647-9148T83
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 PIN, Dowel - Without Hole (.375 x .625) 17-43044
3 STUD, (.437-14/.437-20 x 3.120) Comment: (LONG) 16-786382
3 STUD, (.438 x 3.82 Inches) Comment: (X-LONG) 16-8M0034464 16-18978 3 (X-LONG)
4 STUD, (.437-14/.437-20 x 2.060) 16-8M0133358
5 STUD, (.312-18/.324-24 x 3.380) 16-8M0034463 16-56297 2
6 STUD, (.250-20/.250-28 x 3.125) 16-306671
7 FILLER BLOCK 8M0039169 67891
8 BEARING ASSEMBLY, Roller 31-42647A1
9 ANODE 97-826134Q 826134, 826134A 1
10 SCREW, (M6 x 40) 10-4000333
11 NUT, (M6) 11-401386
12 TUBING, (52.00 Inches) Comment: (Cut to 10 Inches-Long) 32-85944975
12 TUBING, (52.00 Inches) Comment: (Cut to 12 Inches-X-Long) 32-85944975
13 FITTING 22-881866 22-859432
14 NOT SOLD SEPARATE, Pinion Gear Comment: (1.87:1- 15 Teeth-150-Part of 43-828174A2 or 43-828701A1) NSS
14 GEAR, Pinion Comment: (2:1 - 14 Teeth-115/135) 43-44101T3
15 WASHER 12-92721
16 NUT, (.625-18) 11-35921
17 SHIM SET 15-42637A1
18 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
19 WASHER, Fiber 12-191833
20 SHIFT SHAFT 789022
21 O-RING, (.862 x .103) 25-25439
22 BUSHING ASSEMBLY 23-77631A2
23 SEAL, Oil 26-8M0204708
24 WASHER 12-77674
25 DRIVESHAFT Comment: (LONG) 45-897624T 45-44000 1 (LONG)
25 DRIVESHAFT Comment: (X-LONG) 45-897625T 45-44209 1 (X-LONG)
26 BEARING, Roller 31-8M0146566
27 NOT SOLD SEPARATE, Cup NSS
28 RETAINER 8245191
29 BASE ASSEMBLY, Water Pump 46-8M0077147 46-42579A 3
30 NOT SOLD SEPARATE, Retainer NSS
31 GASKET 27-8M0204678
32 O-RING, (2.175 x .175) 25-8M0142854
33 SEAL, Oil 26-89238
34 SEAL, Oil 26-16977
35 GASKET 27-8M0090319 27-85608 1
36 GASKET 27-858524 27-85609 1, 27-85609B 1
37 FACE PLATE 8M0204677
38 BODY ASSEMBLY, Water Pump 46-96148T1
39 INSERT 48752T
40 SEAL 26-38970
41 IMPELLER 47-89984T3
42 KEY 28-8M0214992
43 SCREW, (#14-8 x 2.25) 10-8M0215009
44 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
45 NUT, (.250-28) 11-8267119
46 WASHER 12-36001
47 NUT 11-13436
48 SLEEVE 23-29804T
- BODY ASSEMBLY, Water Pump 46-96148A8
- SEAL KIT 26-89238A2
- GEAR ASSEMBLY, Pinion/Forward Comment: (2:1) 43-803612T2
- GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1) 43-803615T2
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- BEARING AND SEAL KIT (W/O FORWARD BRG.) 31-803033T1

Gear Housing, Propeller Shaft - Counter Rotation

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Below is the parts list for Mercury V-115 DFI (2.5L) Gear Housing, Propeller Shaft - Counter Rotation:

Mercury V-115 DFI (2.5L) Gear Housing, Propeller Shaft - Counter Rotation Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 1.87:1) 1647-9148T86
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 2:1) 1647-9148T83
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 FOLLOWER ASSEMBLY 89594A1
3 SHIFT CAM 789562
4 ROD 828287
5 SHIM SET 15-44491A1
6 ADAPTOR ASSEMBLY, Bearing 828830A2
7 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
8 THRUST WASHER 12-815481
9 BEARING, Thrust 31-815480
10 GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1 Gear Ratio-150) 43-828702A2
10 GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio-135) 43-828704A2
11 BEARING ASSEMBLY, Roller 31-15844
12 SPRING 24-30893
13 CLUTCH 52-859340T 52-854735T, 52-828288
14 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
15 PIN, Detent 17-828356
16 PROPELLER SHAFT 44-828951
17 GEAR ASSEMBLY, Forward - 15/28 Comment: (1.87:1 Gear Ratio-150) 43-828701A1
17 GEAR ASSEMBLY, Forward - 14/28 Comment: (2:1 Gear Ratio-135) 43-828703A1
18 SPACER SHIM , (.206) 23-1761514
18 SPACER SHIM , (.208) 23-1761515
18 SPACER SHIM, (.210) 23-1761516
18 SPACER SHIM, (.212) 23-1761517
18 SPACER SHIM, (.214) 23-1761518
18 SPACER SHIM, (.216) 23-1761519
18 SPACER SHIM, (.218) 23-1761520
18 SPACER SHIM, (.220) 23-1761521
18 SPACER SHIM, (.222) 23-1761522
18 SPACER SHIM, (.224) 23-1761523
18 SPACER SHIM, (.226) 23-1761524
18 SPACER SHIM, (.228) 23-1761525
18 SPACER SHIM, (.230) 23-1761526
19 BEARING, Thrust 31-815480
20 THRUST WASHER 12-815481
21 ADAPTOR ASSEMBLY, Bearing 828831A3
22 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
23 THRUST WASHER 12-18448
24 BEARING, Thrust 31-15842
25 RACE, Thrust 8182911
26 KEEPER 814605
27 O-RING 25-8M0214920
28 CARRIER ASSEMBLY, Bearing 818290A4
29 BEARING, Needle 31-30956T
30 SEAL, Oil Comment: (INSIDE) 26-14077
31 SEAL Comment: (OUTSIDE) 26-8M0204670
32 TAB WASHER 14-183231
33 KEY 28-30281
34 RETAINER 8M2011027 79448
35 TRIM TAB 31640T07
36 SCREW, (.437-14 x 1.750) 10-8M0204686
37 SCREW, (.375-16 x 1.00) 10-65210
38 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
39 NUT, (.437-20) Stainless Steel 11-8M0204653
40 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
- SEAL KIT 26-89238A2
- BEARING AND SEAL KIT (W/O Foward Bearing) 31-803034T1
- FOLLOWER ASSEMBLY, Clutch/Cam 52-803491T1
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98
- GEAR ASSEMBLY, Pinion/Forward 43-803616T1
- GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1) 43-803616T1
- GEAR ASSEMBLY, Pinion/Forward Comment: (2:1) 43-803613T1

Gear Housing, Propeller Shaft - Standard Rotation

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Below is the parts list for Mercury V-115 DFI (2.5L) Gear Housing, Propeller Shaft - Standard Rotation:

Mercury V-115 DFI (2.5L) Gear Housing, Propeller Shaft - Standard Rotation Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Long-1.87:1) 1647-9148T84
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-1.87:1) 1647-9148T85
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Long-2:1) 1647-9148T81
- GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-2:1) 1647-9148T82
1 GEAR HOUSING ASSEMBLY, Basic 1647-9148T93
2 FOLLOWER ASSEMBLY 89594A1
3 SHIFT CAM 789562
4 ROD 828287
5 GEAR ASSEMBLY, Forward 1.87:1 - 15/28 Comment: (150) 43-878613A2
5 GEAR ASSEMBLY, Forward Comment: (2:1 - 14/28)(115/135) 43-878615A2
6 SHIM SET 15-44491A1
7 BEARING SET, Cup And Cone 31-30894A1
8 NOT SOLD SEPARATE, Cup NSS
9 BEARING, Needle 31-30895T
10 RING, Retaining 53-856823
11 CLUTCH 52-859340T 52-854735T, 52-828288
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 PIN, Detent 17-828356
14 SPRING 24-30893
15 PROPELLER SHAFT 44-94148
16 GEAR ASSEMBLY, Reverse - 15/28 Comment: (150) 43-828175A1
16 GEAR ASSEMBLY, Reverse - 14/28 Comment: (115/135) 43-828177A1
17 SPACER 23-824108
18 RING, Thrust 681001
19 BEARING, Ball 30-88957T
20 O-RING 25-8M0214920
21 CARRIER ASSEMBLY, Bearing 43567T1
22 BEARING, Needle 31-30956T
23 SEAL, Oil (INSIDE) 26-14077
24 SEAL (OUTSIDE) 26-8M0204670
25 KEY 28-30281
26 TAB WASHER 14-79447
27 RETAINER 8M2011027 79448
28 TRIM TAB 31640T07
29 ANODE KIT Comment: (Tracker and 150 Long) 97-76214Q5
30 SCREW, (.437-14 x 1.750) 10-8M0204686
31 SCREW, (.375-16 x 1.00) 10-65210
32 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
33 NUT, (.437-20) Stainless Steel 11-8M0204653
- SEAL KIT 26-89238A2
- GEAR ASSEMBLY, Pinion/Forward Comment: (2:1) 43-803612T2
- GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1) 43-803615T2
- FOLLOWER ASSEMBLY, Clutch/Cam 52-803491T1
- BEARING AND SEAL KIT (Without FORWARD BRG.) 31-803033T1
- GASKET SET, Engine 27-8M0046714 27-814754A00, 27-814754A98

Instrumentation

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Below is the parts list for Mercury V-115 DFI (2.5L) Instrumentation:

Mercury V-115 DFI (2.5L) Instrumentation Diagram
Position No. Part Name OEM Number Supersedes
1 SWITCH ASSEMBLY, Lanyard 87-19674A1
2 SCREW, (.190-16 x 1.750) Stainless Steel 10-18303
3 ADAPTER 813679 12051
4 LANYARD ASSEMBLY 15920Q54
5 SCREW, (#10-32 x 2.00) Stainless Steel 10-32866
6 CLAMP, Mounting 18321
7 WASHER, (.200 x .440 x .032) 12-24676
8 NUT, Stainless Steel 10-32,11-68219
9 RETAINER 79146
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 DIODE ASSEMBLY 812497A2
12 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
13 WARNING GAUGE KIT Comment: (NON DIGITAL) 79-859699A1
14 CLAMP 850020
15 LOCKWASHER, Star 8,13-825361
16 NUT, Brass 8-32,11-26419
17 LAMP 88-15163
18 SOCKET, Light Bulb 88-79888
19 CABLE ASSEMBLY, (20.00 Feet) 84-835359A1

Oil Injection Components

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Below is the parts list for Mercury V-115 DFI (2.5L) Oil Injection Components:

Mercury V-115 DFI (2.5L) Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET KIT 12335A1
2 CORD/HOOK KIT 12323A1
3 TANK 1257-87421
4 CAP ASSEMBLY 36-43298A2
5 NOT SOLD SEPARATE, Insert NSS
6 O-RING, (2.225 x .210) 25-11332
7 SENDER ASSEMBLY, Oil Level Comment: (NON-DIGITAL) 816190A4
8 SENDER ASSEMBLY, Oil Level Comment: (DIGITAL) 816190A5
9 O-RING, (2.225 x .210) 25-11332
10 TUBE 32-99802
11 HOSE, (114.00 Inches) 32-99439
12 RESERVOIR ASSEMBLY, Oil 1200-8M0063190 833069T 9
13 NOT SOLD SEPARATE, Oil Reservoir NSS
14 NOT SOLD SEPARATE, Decal-Reservoir NSS
15 GROMMET 25-855362001 25-855362
16 WASHER 12-49436
17 SCREW, (.312-18 x 1.250) 10-60411
18 BUSHING 23-855364
19 SWITCH ASSEMBLY 87-856156T02 87-856156A 2
20 SCREW, (.164-18 x .375) 10-58376
21 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
22 CLAMP 54-814634

Oil Lines

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Below is the parts list for Mercury V-115 DFI (2.5L) Oil Lines:

Mercury V-115 DFI (2.5L) Oil Lines Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (36.00 Inches Bulk) (Cut to 24 Inches) 32-8M0054152 32-856060 65
2 TUBING, (36.00 Inches Bulk) (Cut to 18-1/2 Inches) 32-8M0054152 32-856060 65
3 TUBING, (36.00 Inches Bulk) (Cut to 15-1/2 Inches) 32-8M0054152 32-856060 65
4 TUBING, (36.00 Inches Bulk) (Cut to 24-1/2 Inches) Comment: SN# 05149501 & Below 32-8M0054152 32-856060 65 SN# 05149501 & Below
4 TUBING, (36.00 Inches Bulk) (Cut to 24-1/2 Inches) Comment: SN# 0T149502 & Up 32-8M0054152 32-856060 65 SN# 0T149502 & Up
5 CHECK VALVE 21-858805
6 TIE STRAP, (5.50 Inches) 8M0214940
7 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8 HOSE, (57.00 Inches Bulk) (Cut to 6 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
9 TUBING, (25.00 Inches Bulk) (Cut to 24 Inches) 32-82381455
10 TUBING, (33.00 Inches Bulk) (Cut to 32 Inches) 32-85583464
11 CONNECTOR 22-858955
12 CHECK VALVE 21-426982
13 CHECK VALVE 21-426233
14 TUBING, (20.00 Feet Bulk) (Cut to 19 Inches) 32-892024122 32-99130122
15 CHECK VALVE 21-8781051
16 FITTING 22-8M0207780
17 NOT SOLD SEPARATE, Cap NSS
18 HOSE 32-875289
19 HOSE, (57.00 Inches Bulk) (Cut to 22-1/2 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 CHECK VALVE 21-826810
21 TUBING, (.312) (70.00 Inches Bulk) (Cut to 2-1/2 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
22 FILTER, In Line 35-875284T01 35-875284001, 35-875284
23 HOSE, (2.00 Inches) 32-875283
24 TUBING, (36.00 Inches Bulk) (Cut to 27 Inches) Comment: SN# 0T149502 & Up 32-8M0054152 32-856060 65 SN# 0T149502 & Up
- POWERHEAD ASSEMBLY 854008T00

Power Trim Components

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Below is the parts list for Mercury V-115 DFI (2.5L) Power Trim Components:

Mercury V-115 DFI (2.5L) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM ASSEMBLY, Complete 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 MANIFOLD ASSEMBLY 811604F 811604T
2 PLUG, Pipe (.0625-27) 22-56800
3 CYLINDER ASSEMBLY 880952A03 880952A02, 880952A 1
4 ROD, Trim Piston 823553T 823553, 811609
5 GUIDE KIT 878239A02 878239A 1
6 REPAIR KIT 811607A1
7 CHECK VALVE KIT 811610A1
8 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
9 PISTON ASSEMBLY (Port) 878413A1
9 PISTON ASSEMBLY, Power Trim (Starboard) 878414T01 878414A 1
10 TRIM FILTER ASSEMBLY 35-12184A1
11 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
12 E RING 53-815949001 53-812844, 53-835104
13 O-RING KIT 811612A3
14 PUMP 811617T1
15 PLUG ASSEMBLY 19-811613
16 SCREW, (M6 x 14) 10-4000327
17 WASHER 12-4002315
18 COVER 811611
19 DRIVE JOINT 828710
20 TRIM MOTOR 878265A4
21 SCREW (LONG) 10-881768A1
21 SCREW (SHORT) 10-811616
22 SHAFT ASSEMBLY 8M0142997
23 PLUG, Pipe (.0625-27) 22-56800
24 PIN, Groove 17-878267 17-44431
25 PIN, Trilobe 17-821539 17-13794, 17-19603
26 SHAFT 99625002
27 ANODE KIT 97-818298Q1
28 SCREW, (M6 x 25) 10-8M0204707
29 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
30 SCREW, (M10 x 30) 10-4000377
31 WASHER 12-4002319
32 CLAMP 54-26550
33 SCREW, (#10-16 x .600) 10-878609 10-812832 1
34 C WASHER 8M0084613 69205
35 STRIKER PLATE 8M0045383 99630 1
36 LOCKWASHER, (.375) 13-58643
37 NUT, (.375-24) 11-46335
38 DECAL, Caution-Power Trim 37-435301
39 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) 32-828547353
40 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Power Trim Motor

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Below is the parts list for Mercury V-115 DFI (2.5L) Power Trim Motor:

Mercury V-115 DFI (2.5L) Power Trim Motor Diagram
Position No. Part Name OEM Number Supersedes
- TRIM MOTOR 878265A4
1 BRUSH AND SEAL KIT 828714A1
2 ARMATURE KIT 828713T1
3 END FRAME (COMPLETE) 828715A1

Service/Support Material

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Below is the parts list for Mercury V-115 DFI (2.5L) Service/Support Material:

Mercury V-115 DFI (2.5L) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 115/135/150 DFI (2.5L) 90-80350200
- SERVICE MANUAL 90-8M0057453 90-859494R02, 90-859494R 1
- OWNERS MANUAL 90-10199001
- DECAL SET Comment: (BLACK 115 LONG) 37-804685A00
- DECAL SET Comment: (BLACK 115 X-LONG/SALTWATER) 37-804686A00
- DECAL SET Comment: (BLACK 135 LONG) 37-854291A04 37-854291A00, 37-854291A98 (BLACK 135 LONG)
- DECAL SET Comment: (BLACK 135 XL/CXL) 37-854292A04 37-854292A03, 37-854292A00, 37-854292A99, 37-854292A98 (BLACK 135 XL/CXL)
- DECAL SET Comment: (BLACK 150 LONG) 37-854294A06 37-854293A04, 37-854293A00, 37-854293A98 (BLACK 150 LONG)
- DECAL SET Comment: (BLACK 150 XL/CXL) 37-854294A04 37-854294A03, 37-854294A00, 37-854294A99, 37-854294A98 (BLACK 150 XL/CXL)
- DECAL SET Comment: (GRAY 115 LONG) 37-804683A00
- DECAL SET Comment: (GRAY 115 X-LONG/SALTWATER) 37-804684A00
- DECAL SET Comment: (GRAY 135 LONG) 37-854295A03 37-854295A01, 37-854295A98, 37-854296A99, 37-854296A98 (GRAY 135 LONG)
- DECAL SET Comment: (GRAY 135 XL/CXL) 37-854295A03 37-854295A01, 37-854295A98, 37-854296A99, 37-854296A98 (GRAY 135 XL/CXL)
- DECAL SET Comment: (GRAY 150 LONG) 37-854297A03 37-854297A01, 37-854297A98, 37-854298A99, 37-854298A98 (GRAY 150 LONG)
- DECAL SET Comment: (GRAY 150 XL/CXL) 37-854297A03 37-854297A01, 37-854297A98, 37-854298A99, 37-854298A98 (GRAY 150 XL/CXL)
- DECAL SET Comment: (TRACKER 115) 37-804682A00
- DECAL SET Comment: (TRACKER 135) 37-803988A99
- DECAL SET Comment: (TRACKER 150) 37-802643A98
- DECAL, EPA Label Information Comment: (2000) (SEE NOTE) 37-804657A00

Speedometer Pickup System

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Below is the parts list for Mercury V-115 DFI (2.5L) Speedometer Pickup System:

Mercury V-115 DFI (2.5L) Speedometer Pickup System Diagram
Position No. Part Name OEM Number Supersedes
- SENSOR ASSEMBLY, Pitot Comment: (DIGITAL) 881879T11 881879011, 881879A 6 (DIGITAL)
1 NOT SOLD SEPARATE Comment: (DIGITAL) NSS
2 FITTING Comment: (DIGITAL) 22-8M0207782
3 CLIP, (.625) Comment: (DIGITAL) 54-858954
4 TUBING, (52.00 Inches) 32-85944975
5 FITTING 22-859448T 22-859448
6 GROMMET 25-8M0153609
7 TIE STRAP, (11.750 Inches) 54-850181
8 COUPLER Comment: (NON-DIGITAL) 22-8M0214971
9 PLUG Comment: (NON-DIGITAL) 22-859732
10 FITTING, Adapter 22-8M0214970

Starter Motor

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Below is the parts list for Mercury V-115 DFI (2.5L) Starter Motor:

Mercury V-115 DFI (2.5L) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-898265013 50-856996T
2 PLATE 75660
3 THRU BOLT 10-749681
4 DRIVE KIT 8236401
5 PINION 898265015 86177 1
6 ARMATURE 8236381
7 BRUSH/SPRING KIT 898265016 75384, 75384 1
8 HOLDER 898265014 61787
9 END CAP 15386001
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) 11-64015
13 LOCKWASHER, (.250) Stainless Steel 13-26992
14 NUT, (.250-20) Brass 11-94330
15 DECAL, Warning, High Voltage 37-8272822
16 BOOT, Insulator - Yellow 85-8500673
17 COLLAR 23-8M0034918 23-8M0001391, 56703
18 STOP, Rubber 8M0043376 68042
19 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
20 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1
21 LOCKWASHER, (.250) Stainless Steel 13-26992
22 NUT, (.250-20) 11-20890

Swivel Bracket and Steering Arm

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Below is the parts list for Mercury V-115 DFI (2.5L) Swivel Bracket and Steering Arm:

Mercury V-115 DFI (2.5L) Swivel Bracket and Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY, Black 1499-8M0102865 1499-8710T20
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (LOWER) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE ASSEMBLY, Bottom 86580A1
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
16 SENDER ASSEMBLY, Trim Comment: (NON DIGITAL) 8M0074846 821180A 6 (NON DIGITAL)
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (CARBON STEEL) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (STAINLESS STEEL) 17-8M0132731
21 SCREW, (.437-20 x 7.50) 10-8M0176309
22 BUMPER 8M0000516 88882 1
23 MOUNT 77326
24 WASHER 12-66921
25 WASHER 12-78688
26 NUT, (.437-20) Stainless Steel 11-8M0204653
27 LINK ROD ASSEMBLY 92876A12
28 SCREW, (.375-24 x 1.25) 10-849838 10-14000
29 NUT, (.375-24) Stainless Steel 11-8M0204726
30 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Throttle Lever and Shift Shaft

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Below is the parts list for Mercury V-115 DFI (2.5L) Throttle Lever and Shift Shaft:

Mercury V-115 DFI (2.5L) Throttle Lever and Shift Shaft Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER 8M0040990 850389 1
2 SCREW, (.375-16 x 1.75) 10-818165 10-55337
3 BUSHING 23-55164
4 SPACER 23-858959
5 SCREW, (.250-20 x 2.125) 10-64022
6 NUT, (.250-20) 11-64015
7 CAP, Nylon 26852
8 INSERT 42927
9 WASHER 12-35459
10 NUT, (M6) 11-401386
11 CAM Comment: (135/150) 8562211
12 CAM Comment: (115) 858847
13 BALL, Threaded Comment: (115) 8235694
14 BUSHING 23-856895 23-883392
15 SCREW, (M8 x 40) 10-81893440
16 BUSHING 23-8M0215006
17 BEARING 30-856896 30-856896 1
18 LINK 8508152
19 ROLLER 67748
20 LEVER 8502861
21 SCREW, (M5 x 16) 10-40056107
22 WASHER, (.203 x .406 x .040) 12-89302
23 LOCKWASHER, External 10,13-69432
24 BRACKET, Anchor 814283T6
25 LATCH 98889
26 DRIVE SCREW 10-42975
27 CUP 39519
28 WEAR PLATE 52100
29 LATCH 8M0036768 38279
30 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
31 NUT, (.250-28) 11-826709109 11-33825, 11-35045
32 SCREW, (.312-18 x .880) Stainless Steel 10-28782
33 GUIDE BLOCK 814284
34 SPRING 24-20099
35 LINK ROD ASSEMBLY 67073A1
36 SHIFT SHAFT ASSEMBLY Comment: (LONG) 79932A16
36 SHIFT SHAFT ASSEMBLY Comment: (X-LONG) 79932A17
37 NOT SOLD SEPARATE, Roll Pin NSS
38 NOT SOLD SEPARATE, Shift Shaft Lever-Upper NSS
39 BUSHING 23-26856
40 WAVE WASHER 13-29720
41 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
42 NUT, (.250-28) 11-826709109 11-33825, 11-35045
43 SWITCH 87-8M0052931 87-814281A 2
44 SCREW, (#6-32 x .875) 10-77478
45 WASHER 12-27882

Tools, Special

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Below is the parts list for Mercury V-115 DFI (2.5L) Tools, Special:

Mercury V-115 DFI (2.5L) Tools, Special Diagram
Position No. Part Name OEM Number Supersedes
- INDICATOR TOOL, Backlash Comment: GEAR HOUSING 91-8M0053505 91-78473 GEAR HOUSING
- INDICATOR TOOL, Backlash Comment: GEAR HOUSING 91-196601
- MANDREL, Bearing Driver Cup Comment: GEAR HOUSING 91-31106T
- DRIVER TOOL, Bearing Cup Comment: GEAR HOUSING 91-87120T
- INSTALLATION TOOL, Bearing Comment: GEAR HOUSING 91-18601
- PRE LOAD TOOL, Bearing Comment: GEAR HOUSING 91-14311A04
- PULLER KIT, Bearing Comment: GEAR HOUSING 91-31229A7
- MANDREL Comment: GEAR HOUSING 91-15755T
- DRIVE HEAD TOOL Comment: GEAR HOUSING 91-36569T
- DRIVER ROD TOOL, Needle Bearings Comment: GEAR HOUSING 91-37323
- WRENCH TOOL, Driveshaft Bearing Comment: GEAR HOUSING 91-36571T
- INSTALLER TOOL, Bearing Comment: GEAR HOUSING 91-38628T
- NUT, (.625-18) Comment: GEAR HOUSING 11-24156
- PLATE Comment: GEAR HOUSING 91-29310
- WASHER Comment: GEAR HOUSING 12-34961
- RETAINING TOOL, Bearing Comment: GEAR HOUSING 91-43506T
- TOOL, Cover Nut Comment: GEAR HOUSING 91-73688
- INSTALL TOOL, Cross Pin Comment: GEAR HOUSING 91-86642
- DIAL INDICATOR TOOL Comment: GEAR HOUSING 91-58222A1
- HOLDING TOOL, Dial Indicator Comment: GEAR HOUSING 91-89897
- FOWARD GEAR INSTALLATION TOOL Comment: GEAR HOUSING 91-815850
- INSTALLER TOOL, Needle Bearing - Forward Gear Comment: GEAR HOUSING 91-86943T
- NUT TOOL, Gear Housing Cover Comment: GEAR HOUSING 91-61069T
- GUIDE PLATE Comment: GEAR HOUSING 91-816243
- PULLER JAWS Comment: GEAR HOUSING 91-816242
- WASHER Comment: GEAR HOUSING 12-37429
- MANDREL Comment: GEAR HOUSING 91-92788T
- DRIVER, Oil Seal Comment: GEAR HOUSING 91-31108T
- LOCATION TOOL, Pinion Comment: GEAR HOUSING 91-12349A05
- LOCATION TOOL, Pinion Gear Comment: GEAR HOUSING 91-74776T
- PROPELLER SHAFT Comment: GEAR HOUSING 44-93003
- INSTALLER TOOL, Bearing Comment: GEAR HOUSING 91-816292
- PULLER TOOL Comment: GEAR HOUSING 91-85716
- PULLER JAW ASSEMBLY Comment: GEAR HOUSING 91-46086A1
- PULLER PLATE Comment: GEAR HOUSING 91-37241
- INSTALLATION TOOL, Bearing Adaptor Comment: GEAR HOUSING 91-18605A2
- PULLER ASSEMBLY, Slide Hammer Comment: GEAR HOUSING 91-34569A1
- REMOVAL/INSTALL TOOL, Shift Shaft Bushing Comment: GEAR HOUSING 91-31107T
- TORQUE WRENCH, (0-150 lb-in) Comment: GEAR HOUSING 91-66274
- ISOLATOR KIT, Battery Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 84-8M0094239 84-815366A 5 ELECTRICAL/IGNITION TRIM/TILT SYSTEM
- CARTRIDGE Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-8226086
- HARNESS ASSEMBLY, DDT Adaptor Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 84-822560A5
- HOLDER TOOL Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-52344
- PULLER KIT, Flywheel Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-849154T1
- CABLE ASSEMBLY, DDT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 84-825003A1
- DIGITAL DIAGNOSTIC TESTER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-823686A2
- MULTI METER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-99750A1
- SWITCH ASSEMBLY Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-52024A1
- SERVICE TACHOMETER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-59339
- TESTER, Eight Chamber, EIGHT CHAMBER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-850439T1
- GAP TOOL, Single Chamber, SINGLE CHAMBER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-63998A1
- TESTER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-850439T1
- TACH INTERFACE MODULE Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-825824A2
- TIMING LIGHT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-99379
- ALIGNMENT TOOL Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-112301
- MULTI METER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-99750A1
- TEST GAUGE KIT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-52915A6
- SPANNER WRENCH Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-74951
- HEAT LAMP Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-63209
- REMOVER TOOL, Trim Rod Guide Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-44487T1
- REMOVAL TOOL, Trim Rod Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM 91-44486A1
- GAUGE TOOL Comment: POWERHEAD 91-29287
- SLEEVE Comment: POWERHEAD 91-55919
- HOLDER TOOL Comment: POWERHEAD 91-52344
- PULLER KIT, Flywheel Comment: POWERHEAD 91-849154T1
- LIFTING EYE Comment: POWERHEAD 91-904551
- INSTALLER KIT Comment: POWERHEAD 91-77109A3
- REMOVAL TOOL, Piston Pin Lock Ring Comment: POWERHEAD 91-52952T1
- EXPANDER TOOL, Piston Ring Comment: POWERHEAD 91-24697
- INSTALLER KIT, Piston Pin Comment: POWERHEAD 91-74607A3
- STAND TOOL Comment: POWERHEAD 91-30591T1
- CAP TOOL, Flywheel Puller Comment: POWERHEAD 91-24161
- COMPRESSOR TOOL, Ring Comment: POWERHEAD 91-823237T 91-823237 POWERHEAD
- COMPRESSOR TOOL, Ring (2.0L) Comment: POWERHEAD 91-65494T
- COMPRESSOR TOOL (2.5L) Comment: POWERHEAD 91-818773T 91-818773 POWERHEAD
- TORQUE WRENCH, (0-150 lb-in) Comment: POWERHEAD 91-66274
- PULLER PLATE Comment: POWERHEAD 91-37241
- PRESSURE GAUGE Comment: DFI 91-881834A1
- SCREW, (M5 x 25) Comment: DFI 10-4007325
- INSTALLATION TOOL, Seal/Teflon Ring Comment: DFI 91-8519803
- SIZING TOOL, Seal/Teflon Ring Comment: DFI 91-8519802
- GAUGE KIT Comment: DFI 91-881833A03 91-881833A 2 DFI
- MULTI METER Comment: DFI 91-99750A1

Top Cowl

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Below is the parts list for Mercury V-115 DFI (2.5L) Top Cowl:

Mercury V-115 DFI (2.5L) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (BLACK) 4021-852552T3
1 TOP COWL ASSEMBLY Comment: (SILVER) 4021-852552T4
2 INLET, Air - Black Comment: (BLACK) 821256T03 821256T 1 (BLACK)
2 INLET, Air - Silver Comment: (SILVER) 821256T2
3 SCREW, (M6 x 16) 10-82130016
4 SOUND BLANKET KIT 854607A1
5 NOT SOLD SEPARATE, Sound Blanket-Top Back NSS
6 NOT SOLD SEPARATE, Sound Blanket-Port NSS
7 NOT SOLD SEPARATE, Sound Blanket-Starboard NSS
8 NOT SOLD SEPARATE, Sound Blankek-Front NSS
9 NOT SOLD SEPARATE, Sound Blanket-Back NSS
10 CAP PLUG 19-823865
11 HANDLE ASSEMBLY, Black Comment: (BLACK) 831207A16 831207A14, 831207T 3, 831207T10 (BLACK)
11 HANDLE ASSEMBLY, Silver Comment: (SILVER) 831207A15 831207A 4 (SILVER)
12 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
13 SPACER 23-831214
14 WASHER, Wave 13-12134
15 CAM, Latch Shaft 8M0001081 889566, F481777, F48177
16 WASHER 12-8M0214930
17 LOCKWASHER, (.250) Stainless Steel 13-26992
18 SCREW, (M6 x 16) 10-1993716
19 BRACKET, Front 8M0036792 821249M 2
20 BUMPER, Latch 815477
21 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
22 NUT, (M6) Stainless Steel 11-401366
23 RING, Retaining 53-8237951
24 ROLLER 8M0207770
25 PIN, Roll 8155381
26 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
27 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
28 NOT SOLD SEPARATE, Decal-Break In NSS

Transom Brackets

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Below is the parts list for Mercury V-115 DFI (2.5L) Transom Brackets:

Mercury V-115 DFI (2.5L) Transom Brackets Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease (PORT) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Brass/Nickel Plate 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 LEVER ASSEMBLY, Tilt Lock 8M0115104 8M0115103, 99629T 2
14 SPRING, Tension 24-830899
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617

Vapor Separator Components

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Below is the parts list for Mercury V-115 DFI (2.5L) Vapor Separator Components:

Mercury V-115 DFI (2.5L) Vapor Separator Components Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 855432A1
2 FITTING, Straight, STRAIGHT 22-8568431
3 FITTING, (90 Degree) 22-196881
4 SEAL 26-803878
5 FITTING KIT, Pump Outlet 22-855437A2
6 NOT SOLD SEPARATE, O Ring NSS
7 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
8 GASKET 27-855528
9 FLOAT KIT 8M6004920
10 SHAFT F10064
11 VALVE, Needle 8M6004917
12 SCREW, (#6-32 x .187) 1395-5902
13 PUMP KIT 855427A1
14 SLEEVE 8M6000589 23-855428
15 BOWL KIT 855434A1
16 SEAL 26-8554331
17 PLUG KIT 19-855435A1
18 ELBOW 22-8554245
19 FILTER KIT 35-18458Q4
20 PROBE 8M0204710

Water Hoses

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Below is the parts list for Mercury V-115 DFI (2.5L) Water Hoses:

Mercury V-115 DFI (2.5L) Water Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING 22-8603001
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, (48.00 Inches Bulk) (Cut to 20 Inches) 32-77653101
4 FITTING, (.250-18) 90 Degree - Brass 22-687271
5 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
6 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
7 TUBING, (15.00 Inches Bulk) (Cut to 7 Inches) 32-85833939
8 STRAINER 35-8348084
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 TUBING, (15.00 Inches Bulk), Cut to (4-1/2 Inches) 32-85833939
11 FITTING 22-291112
12 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
13 TUBING, (32.00 Inches Bulk) (Cut to 18-1/2 Inches) 32-83476463
14 FITTING 22-881866 22-859432
15 TUBING, (44.00 Inches Bulk) (Cut to 15 Inches)(Gray) 32-85978571
16 FITTING 22-8M0207782
17 SENSOR, (0-50 PSI) (TAN) 71-8M0157742
18 CLIP, (.625) 54-858954
19 TEE, Fitting Comment: (NON-DIGITAL) 22-875207
20 TUBING, (44.00 Inches Bulk) Comment: (NON-DIGITAL) 32-85978571
21 COUPLER Comment: (NON-DIGITAL) 22-8M0214971
22 PLUG Comment: (NON-DIGITAL) 22-859732
23 FITTING, Adapter Comment: (NON-DIGITAL) 22-8M0214970
24 TUBING, (5.00 Inches) Comment: (NON-DIGITAL) 32-85978515
25 FITTING 22-858459
26 HOSE, (48.00 Inches Bulk) (Cut to 9-3/4 Inches) 32-77653101
27 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28 FITTING, (.250-18) 90 Degree - Brass 22-687271
29 CLAMP 54-814634
30 HOSE, (48.00 Inches Bulk) (Cut to 15-1/2 Inches) 32-77653101
31 HOSE, (48.00 Inches Bulk) (Cut to 11-3/4 Inches) 32-77653101
32 FITTING, Straight (.125-27) 22-16604
- POWERHEAD ASSEMBLY 854008T00

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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