Mercury V-115 DFI (2.5L) (0G960500 THRU 0T178499) Outboard Motor Parts Diagram & Catalog – Free PDF Download
Accessories
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Accessories:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
0 | DECK FILL KIT, Oil | 15969A3 | |
0 | DIODE ASSEMBLY (DUAL ENGINE) | 812497A2 | |
0 | FLUSHING ATTACHMENT | 44357Q2 | |
0 | FLUSH COUPLING | 22-852400 | 56-820386A55 |
0 | HOSE ASSEMBLY, Fuel Comment: (SUPPLIED WITH ENGINE) | 32-858610A31 | 32-858610A10, 32-16789A18 (SUPPLIED WITH ENGINE) |
0 | HOSE ASSEMBLY, Fuel (8 Feet) Comment: WITH QUICK DISCONNECT | 32-877680Q8 | |
0 | HOSE ASSEMBLY, Fuel (12 Feet) Comment: WITH QUICK DISCONNECT | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 WITH QUICK DISCONNECT |
0 | HOSE ASSEMBLY, Fuel (8 Feet) Comment: WITH QUICK DISCONNECT ENGINE END ONLY | 32-877681Q8 | |
0 | HOSE ASSEMBLY, Fuel (12 Feet) Comment: WITH QUICK DISCONNECT ENGINE END ONLY | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 WITH QUICK DISCONNECT ENGINE END ONLY |
0 | HOSE ASSEMBLY, Fuel (12 Feet) Comment: NO FITTINGS | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 NO FITTINGS |
0 | SWITCH/LANYARD KIT | 87-19674Q2 | |
0 | MERCATHODE KIT | 88334A2 | |
0 | HOSE EXTENSION KIT | 41729A3 | |
0 | VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT) | 17334A2 | |
0 | CONVERSION KIT Comment: (DIGITAL TO ANALOG) | 859653A1 | |
0 | SMARTCRAFT CONVERSION KIT, Analog to Digital Comment: (ANALOG TO DIGITAL) | 859649A2 | |
0 | SMART SPEED/SMART TACH Comment: (0-80 MPH/0-7000 RPM)(GREY FACE) | 79-859030A2 | |
0 | SMART SPEED/SMART TACH Comment: (0-120MPH/0-7000RPM)(GREY FACE) | 79-859035A1 | |
0 | SMART TACH KIT Comment: (0-7000 RPM)(GREY FACE) | 79-859019A1 | |
0 | TACHOMETER/SPEEDOMETER KIT Comment: (0-80 MPH/0-7000 RPM)(WHITE FACE) | 79-859070A2 | |
0 | SMART SPEED/SMART TACH Comment: (0-120MPH/0-7000RPM)(WHITE FACE) | 79-859071A1 | |
0 | SMART TACH KIT Comment: (0-7000 RPM)(WHITE FACE) | 79-859067A1 |
Air Compressor Components
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Air Compressor Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COMPRESSOR ASSEMBLY, Air (Without Pulley) | 8M0060053 | 8M0057463, 8M0050656, 899113A03, 831998A21, 831998A16, 831998A22, 831998A13, 831998T 9, 831998A14 |
2 | NOT SOLD SEPARATE, Body | NSS | |
3 | END CAP ASSEMBLY | 1100-8M0050792 | 1173-828131A12, 1173-828131A09, 1173-828131A 8 |
4 | NOT SOLD SEPARATE, Retaining Ring | NSS | |
5 | O-RING | 25-89224 | |
6 | O-RING, (2.739 x .070) | 25-832804 | |
7 | SCREW, (M6 x 20) | 10-82130020 | |
8 | CONNECTING ROD ASSEMBLY | 653-833146T06 | 653-833146T04, 653-833146T05, 653-833146T 3 |
9 | NOT SOLD SEPARATE, Bearing | NSS | |
10 | NOT SOLD SEPARATE, Bearing | NSS | |
11 | PISTON ASSEMBLY (W/RINGS AND PIN) | 828222A4 | |
12 | NOT SOLD SEPARATE, Oil Scraper Ring | NSS | |
13 | NOT SOLD SEPARATE, Top Ring | NSS | |
14 | NOT SOLD SEPARATE, Oil Ring | NSS | |
15 | NOT SOLD SEPARATE, Wrist Pin | NSS | |
16 | NOT SOLD SEPARATE, Piston with Wrist Pin | NSS | |
17 | RING, Lock | 53-8348101 | |
18 | REED PLATE ASSEMBLY | 835088A10 | 835088A 4 |
19 | O-RING, (3.489 x .070) | 25-67207 | |
20 | O-RING, (2.739 x .070) | 25-832804 | |
21 | SEAL | 26-828225 | |
22 | HEAD ASSEMBLY, Compressor | 835087A3 | |
23 | FITTING, Straight | 22-8307532 | |
24 | SCREW, (M8 x 35) | 10-82446035 | |
25 | SENSOR ASSEMBLY, Temperature | 13536A12 | |
26 | RETAINER | 137151 | |
27 | SCREW, (M8 x 12) | 10-81893412 | |
28 | O-RING, (.468 x .078) | 25-831985 | 25-885187 |
29 | PLUG, Pipe (.125-27) Brass | 22-390721 | |
30 | FITTING | 22-151331 | |
31 | FITTING, Straight (.125-27) | 22-16604 | |
32 | FITTING, Elbow - 45 Degree - Brass (.125-27) | 22-851975 | |
33 | FITTING | 22-14868 | |
34 | FITTING | 22-856744 | 22-856744 1 |
35 | NOT SOLD SEPARATE, Decal-Mexico | NSS | |
36 | NOT SOLD SEPARATE, Decal-Assembly Instructions | NSS | |
37 | SCREW, (M10 x 25) Hex Flange - Stainless Steel | 10-4010825 | |
38 | STUD, (.312-18/.312-24 x 4.190) | 16-858762001 | 16-8M0020427, 16-858762 |
39 | WASHER, Special | 12-854640 | |
40 | NUT, (.312-24) Stainless Steel | 11-82670911 | |
41 | PULLEY | 8M0175171 | |
42 | SCREW, (M6 x 12) | 10-85593912 | |
43 | GROMMET | 25-855349002 | 25-855349 |
- | O-RING KIT | 25-832804A03 | 25-832804A 1 |
Air Handler
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Air Handler:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER ASSEMBLY | 827325T9 | |
2 | GROMMET | 25-8M0153609 | |
3 | FILTER | 35-853333T | 35-853333 |
4 | COVER | 853352 | |
5 | GROMMET | 25-857101 | |
6 | GROMMET Comment: (150/115/TRACKER) | 25-855613 | |
7 | GROMMET Comment: (135) | 25-8556131 | |
8 | AIR HANDLER ASSEMBLY Comment: (135/150) | 855633T21 | 855633T10 (135/150) |
8 | AIR HANDLER ASSEMBLY Comment: (115) | 858703T3 | |
9 | SHIM | 15-856139 | |
9 | SHIM (.010 THICK) | 15-8561391 | |
10 | DECAL, Caution, Start In Gear | 37-881865 | 37-825064 |
11 | BRACKET | 855756A1 | |
12 | SLEEVE | 23-803818 | |
13 | SCREW, (M6 x 16) | 10-1993716 | |
14 | PUMP ASSEMBLY | 8M0047624 | 855843 2 |
15 | CLAMP, (15.7) | 54-8M0214911 | |
16 | HOSE | 32-856778 | |
17 | ELBOW | 22-855802A1 | |
18 | FITTING | 22-880862A1 | |
19 | O-RING, (.530 x .082) | 25-805062 | |
20 | GROMMET | 25-856928 | |
21 | ENCODER | 8285581 | |
22 | SCREW, (#10-24 x .620) | 10-418051 | |
23 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
24 | J CLIP | 54-97224 | |
25 | SCREW, (.250-20 x 1.500) Stainless Steel | 10-817504 | |
26 | PIN | 8215832 | |
27 | DECAL, EPA Label Information Comment: (2000)(SEE NOTE) | 37-804657A00 | |
28 | TIE STRAP, (14.00 Inches) | 61990 | |
29 | CABLE ASSEMBLY | 84-88807A27 | |
30 | SCREW, (M6 x 10) | 10-82130010 | |
31 | CLAMP | 54-633001 | |
32 | CLAMP, Connector | 8261151 | |
33 | NOT SOLD SEPARATE, Vapor Separator Assembly | NSS | |
34 | TIE STRAP, (5.50 Inches) | 8M0214940 | |
- | POWERHEAD ASSEMBLY | 854008T00 |
Air Handler Components
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Air Handler Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | AIR HANDLER ASSEMBLY Comment: (135/150) | 855633T21 | 855633T10 (135/150) |
- | AIR HANDLER ASSEMBLY Comment: (115) | 858703T3 | |
1 | ADAPTOR PLATE KIT | 855420T02 | |
2 | GASKET | 27-146973 | |
3 | GASKET | 27-8500581 | |
4 | REED BLOCK Comment: (115) | 855952T4 | |
4 | REED BLOCK Comment: (135/150) | 855952T2 | |
5 | SCREW, (.250-20 x .880) | 10-55715 | |
6 | PUMP ASSEMBLY, Oil | 8M0185614 | |
7 | BUSHING | 23-855364 | |
8 | GROMMET | 25-855362001 | 25-855362 |
9 | SCREW, (M8 x 35) | 10-81893435 | |
10 | WASHER, (.344 x 1.00 x .063) Stainless Steel | 12-817274 | 12-817274 1 |
11 | PLENUM KIT, Air | 850248A2 | |
12 | ELBOW | 22-8554242 | |
13 | SENSOR ASSEMBLY, Temperature | 8M0214984 | |
14 | O-RING, (.301 x .070) | 25-627021 | |
15 | SCREW, (M4 x 16) | 10-4001987 | |
16 | THROTTLE BODY KIT Comment: (115) | 855422A2 | |
16 | THROTTLE BODY KIT Comment: (135/150) | 855422A1 | |
17 | O-RING | 25-855423 | |
18 | SCREW, (M6 x 40) | 10-82130040 | |
19 | SCREW, (M8 x 30) | 10-81893430 | |
20 | SENSOR, MAP | 854445 | |
21 | BRACKET | 884522 | 804873, 841095 |
22 | SCREW, (M6 x 16) | 10-1993716 | |
- | POWERHEAD ASSEMBLY | 854008T00 |
Air Hoses
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Air Hoses:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
2 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
3 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
4 | CLAMP, Hose (15.3) | 54-8M0214964 | |
5 | HOSE | 32-8502512 | |
6 | SLEEVE, (16.00 Inches) | 23-85687631 | |
7 | HOSE/FITTING ASSEMBLY, Air Balance | 32-804823 | |
8 | HOSE/FITTING ASSEMBLY | 32-804824 | |
9 | O-RING KIT | 804532 | 25-803987 |
10 | FITTING, Straight (.125-27) | 22-16604 | |
11 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
- | POWERHEAD ASSEMBLY | 854008T00 |
Bottom Cowl
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Bottom Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BOTTOM COWL (PORT) | 100-8M0107321 | |
2 | BOTTOM COWL (STARBOARD) | 103-834815A1 | |
3 | SEAL, Cowl (41.00 Inches) | 8M0109217 | 8M0043272, 825318 1 |
4 | RIGGING KIT | 875266A2 | |
5 | INSERT (BOTTOM) | 859435T | 859435 |
6 | INSERT (TOP) | 859434T | 859434 |
7 | FOAM | 859343 | |
8 | SCREW, (#10-16 x 1.12) | 10-92799 | |
9 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
10 | SCREW, (M6 x 40) | 10-82130040 | |
11 | RETAINER | 831209 | |
12 | PLUG | 19-821908 | |
13 | WASHER | 12-821915 | |
14 | CHECK VALVE | 8219631 | |
15 | O-RING, (.299 x .103) | 25-30641 | |
16 | FITTING | 22-821952 | |
17 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
18 | HOSE | 32-8M0039077 | 32-832078 2 |
19 | CLAMP, (28.6) | 54-850896 | |
20 | FITTING | 22-8320763 | |
21 | FITTING, Tell-Tale | 22-8M0077650 | 821904 |
22 | IDLE EXHAUST BOOT, Exhaust | 889847 | 828216 |
23 | CHECK VALVE ASSEMBLY, Drain | 21-817519A1 | |
24 | SWITCH ASSEMBLY | 87-8M0042301 | 87-896620, 87-856990, 87-850691, 87-18286A40 |
25 | SCREW, (M6 x 75) | 10-824868 | |
26 | FRONT HANDLE, Black | 889740A02 | 821253F 1, 821253F 2, 821253F 4 |
27 | BUSHING | 23-335891 | |
28 | O-RING, (.614 x .070) | 25-48462 | |
29 | PAWL | 8219423 | |
30 | WASHER, (.281 x .734 x .063) | 12-69057 | |
31 | NUT, (M6) Stainless Steel | 11-401366 | |
32 | SCREW, (#10-16 x .625) | 10-8214281 | |
33 | CLIP | 54-822873 |
Crankshaft, Pistons and Connecting Rods
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Crankshaft, Pistons and Connecting Rods:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY | 455-850690T2 | |
2 | WEAR SLEEVE | 78662 | |
3 | BEARING, Ball (LOWER) | 30-67923T | |
4 | RING | 53-67446 | |
5 | CARRIER ASSEMBLY | 54196A6 | |
6 | PACKING | 65800 | |
7 | RING, Sealing | 39-67377T | |
8 | BEARING KIT | 31-16756A6 | |
9 | NOT SOLD SEPARATE | NSS | |
10 | PISTON Comment: (STARBOARD) (STANDARD) | 2716-858789T2 | |
10 | PISTON Comment: (PORT) (STANDARD) | 2716-858790T2 | |
10 | PISTON ASSEMBLY Comment: (STARBOARD) (.015 O/S) | 2716-858789A4 | |
10 | PISTON ASSEMBLY Comment: (PORT) (.015 O/S) | 2716-858790A4 | |
11 | RING SET, Piston Comment: (STANDARD) | 39-853306A12 | |
11 | RING SET, Piston Comment: (.015 O.S) | 39-857120T12 | |
12 | LOCK RING | 53-857196 | 40-52035 |
13 | CONNECTING ROD KIT | 644-818141A13 | 644-818141A 2 |
14 | SCREW, (.312-24 x .875) | 10-763491 | |
15 | WASHER | 12-8M0012298 | 12-812876 |
16 | BEARING KIT | 8M0234886 | |
17 | BEARING, Needle | 29-8M0204691 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
- | POWERHEAD ASSEMBLY | 854008T00 |
Cylinder Block and End Caps
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Cylinder Block and End Caps:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK ASSEMBLY | 884-828340A16 | |
2 | STUD, Powerhead (1-3/4 IN.) | 16-8M0034455 | 16-818138 4 |
3 | STUD, (.375 x 5.620) Comment: (5-1/2 Inches) | 16-670654 | |
3 | STUD, (.375 x 6.870) Comment: (6-3/4 Inches) | 16-8M0034454 | 16-78438 5 (6-3/4 Inches) |
4 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
5 | PIN (BEARING RACE) | 17-8M0036405 | 17-67296 |
6 | COVER | 8M0111325 | |
7 | SCREW, (.312-18 x 1.500) Hex Flange | 10-828213 | |
8 | COVER (BOTTOM) | 76867 | |
9 | SCREW, (.312-18 x 2.00) Hex Flange | 10-828214 | |
10 | SCREW, (.375-16 x 3.250) | 10-66717 | |
11 | SCREW, (.312-18 x 1.250) | 10-74824 | |
12 | CAP, Nylon | 26852 | |
13 | SCREW, (.250-20 x 1.750) | 10-856832 | |
14 | NUT, (.250-20) | 11-64015 | |
15 | END CAP ASSEMBLY | 1159-832760T1 | |
16 | O-RING, (2.800 x .103) | 25-54029 | |
17 | BEARING KIT | 31-16756A4 | |
18 | NOT SOLD SEPARATE, Bearing Race | NSS | |
19 | SEAL | 26-41953 | |
20 | SCREW WITH LOCKWASHER, (.312-18 x 1.00) | 10-30225 | |
21 | END CAP ASSEMBLY | 1156-7809T1 | |
22 | O-RING, (3.237 x .103) | 25-62700 | |
23 | SEAL | 26-41953 | |
24 | SCREW, (.250-20 x .750) | 10-28636 | |
25 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
26 | BRACKET | 8538821 | |
27 | LEVER, Throttle Position Indicator | 8519371 | |
28 | SCREW, (M6 x 25) | 10-82130025 | |
29 | BUSHING | 23-8318701 | |
30 | GROMMET | 25-8M0190980 | |
31 | INDICATOR, Throttle Position (INSIDE) | 8M6005165 | |
32 | TPS COVER | 8582261 | |
33 | SCREW, (#10-32 x 2.00) | 10-8508281 | |
34 | LINK, Throttle | 8M0084738 | |
35 | CABLE ASSEMBLY, Battery - Negative | 84-88439A26 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
- | POWERHEAD ASSEMBLY | 854008T00 |
Cylinder Head
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Cylinder Head:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER HEAD (PORT) | 858405T2 | |
1 | CYLINDER HEAD (STARBOARD) | 858406T2 | |
2 | SCREW, (.375-16 x 3.00) (2 IN) | 10-832971 | |
3 | PIN, Dowel (.250 x .625) | 17-63779 | |
4 | GASKET | 27-8M0204714 | |
5 | COVER | 8M0039353 | 830737 2 |
6 | THERMOSTAT, 62° Celsius (143° Fahrenheit) | 833072003 | 833072 |
7 | SCREW, (M6 x 25) | 10-82130025 | |
8 | SENSOR ASSEMBLY, Temperature (STARBOARD) | 13536A14 | |
9 | RETAINER | 137151 | |
10 | SCREW, (M8 x 12) | 10-81893412 | |
11 | SEAL | 25-8M0149612 | |
12 | SEAL | 8597721 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
- | POWERHEAD ASSEMBLY | 854008T00 |
Digital Electric Parts
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Digital Electric Parts:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HARNESS ASSEMBLY | 84-859244A2 | |
2 | PLUG, Male | 13541 | |
3 | HARNESS ASSEMBLY | 84-859743T2 | |
4 | SENDER ASSEMBLY, Trim | 859187A1 | |
5 | SENSOR, Speed/Temperature | 859223A01 | 859223 |
6 | HARNESS ASSEMBLY, Diagnostic Adaptor | 84-859316T1 |
Driveshaft Housing and Exhaust Tube
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Driveshaft Housing and Exhaust Tube:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOUSING ASSEMBLY, Driveshaft - Black - Long Comment: (LONG) | 1590-8343T10 | |
1 | HOUSING, Driveshaft - Black - X-Long Comment: (X-LONG) | 3503-813563T1 | |
2 | STUD, (.437 x 2.69) | 16-56295 | |
3 | SCREW, (.500-20 x 6.00) | 10-898831 | 10-63474 |
4 | CABLE ASSEMBLY, Ground | 88238A10 | |
5 | MOUNT | 77327 | |
6 | WASHER, (.8125) | 12-49339 | |
7 | CABLE ASSEMBLY, Ground | 88238A10 | |
8 | NUT, (.500-20) | 11-898832 | 11-826708 17 |
9 | SCREW, (.250-20 x .500) Stainless Steel | 10-41508 | |
10 | WASHER, (.453 x .812 x .105) Stainless Steel | 12-45176 | |
11 | NUT, (.437-20) Stainless Steel | 11-8M0204653 | |
12 | CLAMP | 54-8M0036782 | 54-67076 |
13 | SCREW, (.312-18 x 1.250) | 10-66727 | |
14 | COVER, Black | 100-8M4500752 | 8M0001130, 67077T |
15 | SCREW, (#12-24 x .620) | 10-88417 | |
16 | NUT | 11-35521 | |
17 | WASHER | 12-48926 | |
18 | NUT, (.437-20) Stainless Steel | 11-8M0204653 | |
19 | WASHER, (.406 x .734 x .063) | 12-20553 | |
20 | NUT | 11-69254 | |
21 | BOOT, Idle Exhaust | 8M0039081 | 828212 |
22 | PLUG | 19-64649 | |
23 | GASKET | 27-991734 | |
24 | SEAL (LOWER) | 66350001 | |
25 | TUBE, Exhaust | 18276T | |
26 | SEAL (UPPER) | 8M0039076 | 17726 1 |
27 | EXTENSION, Exhaust Comment: (150) | 812834A2 | |
27 | EXTENSION, Exhaust Comment: (135/115) | 879288T71 | 41942 4 (135/115) |
28 | TUBE, Water Comment: (LONG) | 32-8M0042788 | 32-859097 1 (LONG) |
28 | TUBE Comment: (X-LONG) | 32-8M0042790 | 32-859097 2 (X-LONG) |
29 | PLATE ASSEMBLY, Driveshaft Housing | 18233A20 | |
30 | SEAL | 8M0043165 | 814701 2 |
31 | BRACKET | 68011 | |
32 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
33 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
34 | SEAL | 26-38970 | |
35 | SCREW, (.250-20 x .750) Stainless Steel | 10-90192 | |
36 | GASKET | 27-183076 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
Dual Engine Tie Bar Kit
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Dual Engine Tie Bar Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | EXTENSION KIT, Dual Engine | 92876A9 | |
1 | TUBE ASSEMBLY | 71565A2 | |
2 | O-RING, (.614 x .070) | 25-48462 | |
3 | MOUNT | 41055 | |
4 | TAB WASHER | 14-42100 | |
5 | NUT, (.875-14) | 11-8M0041651 | 11-37984 |
6 | TAB WASHER | 88404 | |
7 | SCREW, (.250-28 x 1.250) | 10-38601 | |
8 | BRACKET | 17729A1 | |
9 | SCREW, (.312-24 x 1.250) | 10-62055 | |
10 | TAB WASHER | 17728 | |
11 | SCREW, (.375-24 x 1.38) | 10-140001 | |
12 | NUT, (.375-24) Stainless Steel | 11-8M0204726 | |
13 | STEERING EYE | 8M0026167 | 8M0005848, 97933 1 |
14 | SLEEVE, (1.625) | 23-23651 | |
15 | TUBING, (4.00 Inches) | 97931 | |
16 | COUPLER, (15.00 Inches) | 8M0026098 | 814951 3 |
17 | NUT, (.562-18) | 11-42099 | |
18 | COUPLING | 22-821169 | |
19 | WASHER, (.406 x .734 x .063) Stainless Steel Comment: (.734 O.D.) | 12-34931 | |
19 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 O.D.) | 12-37828 | |
20 | SCREW, (.375-24 x 1.5) | 10-94319 |
Electrical Components
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Electrical Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NOT SOLD SEPARATE, Coil Plate Assembly | NSS | |
2 | PLATE, Coil | 8M0011731 | 850675 3 |
3 | COIL KIT | 339-856991A1 | |
4 | CABLE ASSEMBLY, Hi Tension | 84-881908T | 84-821945T74, 84-821945T65 |
5 | SPACER | 850676F1 | |
6 | SCREW, (.250-20 x 3.250) | 10-850898 | |
7 | GROMMET | 25-833155 | |
8 | BUSHING | 23-8502341 | |
9 | WASHER, (.281 x .625 x .065) Stainless Steel | 12-35044 | |
10 | NUT, (.250-20) | 11-8267098 | |
11 | SCREW, (.312-18 x 1.250) | 10-60411 | |
12 | WASHER | 12-49436 | |
13 | SCREW, (M6 x 14) | 10-82129114 | |
14 | SPARK PLUG | 33-889597Q | 33-889597001, 33-855672 1 |
15 | HARNESS ASSEMBLY, Trim | 84-819514A14 | |
16 | RELAY ASSEMBLY | 8M0207773 | |
17 | NOT SOLD SEPARATE, Decal-Trim Relay | NSS | |
18 | BRACKET | 828102 | |
19 | BUSHING | 23-8M0214955 | |
20 | GROMMET | 25-818967 | |
21 | SCREW, (M6 x 25) | 10-82129125 | |
22 | SCREW, (M6 x 35) | 10-82129135 | |
23 | BUSHING | 23-91912 | |
24 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
25 | HARNESS ASSEMBLY, Engine Wiring | 84-858229T1 | |
26 | NOT SOLD SEPARATE, Fuse Cover | NSS | |
27 | HARNESS ASSEMBLY | 84-856624A2 | |
28 | FUSE, Mini - Yellow - 20 Ampere | 88-832969T20 | 88-832969 20 |
29 | CLIP | 8590881 | |
30 | ECU, Engine Control Unit Comment: (115) | 858891T28 | 858891 28 (115) |
30 | ECU, Engine Control Unit Comment: (135) | 858891T24 | 858891 24 (135) |
30 | ECU, Engine Control Unit Comment: (150) | 858891T25 | 858891 25 (150) |
31 | SCREW, (M6 x 25) | 10-82130025 | |
32 | BUSHING | 23-8318701 | |
33 | GROMMET | 25-8M0190980 | |
34 | SCREW, (M6 x 14) | 10-82129114 | |
35 | CLIP, (1.00) | 54-858755 | |
36 | PLATE, Solenoid Mounting | 833137F1 | |
37 | SCREW, (M6 x 12) | 10-82130012 | |
38 | SCREW, (M6 x 14) | 10-82129114 | |
39 | SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) | 89-817109A2 | |
40 | GROMMET | 25-822179 | |
41 | SCREW, (M6 x 25) | 10-82129125 | |
42 | CABLE ASSEMBLY, Yellow/Black | 84-93388A14 | |
43 | BUSHING | 23-8M0214955 | |
44 | CABLE ASSEMBLY, Battery - Positive | 84-88439A25 | |
45 | LOCKWASHER, (.312) | 13-53166 | |
46 | NUT, (.312-18) | 11-8M0204668 | |
47 | NUT, Brass | 10-32,11-45076 | |
48 | CABLE ASSEMBLY, (4.00 Inches) Black | 84-88807A16 | |
49 | CAP NUT, | 10-32,11-813938 | |
50 | BOOT, Insulator - Red | 85-8500671 | |
51 | BOOT, Insulator - Yellow | 85-8500673 | |
52 | CLIP | 54-828991T | 54-828991 |
Exhaust Manifold and Exhaust Plate
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Exhaust Manifold and Exhaust Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | GASKET | 27-190506 | |
2 | PLATE, Exhaust Divider | 828343T3 | |
3 | SEAL, (12.50 Inches) | 26-814754 | 42838 1, 69668, 88726 |
4 | SCREW AND WASHER, (.312-18 x 1.500) | 10-8263561 | |
5 | SCREW, (.312-18 x 1.00) (5/16-18 X 1 IN.) | 10-881190 | 10-855288 |
6 | PLUG, (.375-18) Hex - Steel | 22-8M0204657 | |
7 | COVER | 8M0039767 | 68729 1 |
8 | SCREW, (.312-18 x 1.250) | 10-74824 | |
9 | SCREW, (#10-16 x .750) | 10-69570 | |
10 | WASHER | 12-76451 | |
11 | DIAPHRAGM | 144791 | |
12 | DEFLECTOR, Water | 16496 | |
13 | PLATE | 16497A1 | |
14 | GASKET | 27-78690002 | |
15 | SPRING | 24-42996 | |
16 | POPPET | 14480 | |
17 | GROMMET | 25-64872 | |
18 | CARRIER | 65848 | |
19 | GASKET | 27-991764 | |
20 | PLATE, Exhaust | 850814T2 | |
21 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
22 | SEAL | 8M0043164 | 814701 1 |
23 | BRACKET | 680101 | |
24 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
25 | GROMMET | 25-19565002 | |
26 | WASHER, (.406 x .734 x .063) | 12-20553 | |
27 | NUT | 11-69254 | |
28 | BUSHING | 23-27132 | |
29 | SCREW, (.312-18 x 1.250) | 10-66727 | |
30 | SCREW, (.312-18 x 2.50) | 10-68783 | |
31 | SCREW, (.375-16 x 3.50) | 10-898833 | 10-66725 |
32 | BRACKET ASSEMBLY, Front | 812905T | 812905A 5 |
33 | SCREW, (.3125-18 x .50) | 10-8055571 | |
34 | WASHER | 12-187031 | |
35 | GROMMET | 25-18778001 | |
36 | BRACKET ASSEMBLY, Rear | 18578T09 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
- | POWERHEAD ASSEMBLY | 854008T00 |
Flywheel and Alternator
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Flywheel and Alternator:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ALTERNATOR | 857006T | 834832 |
2 | SCREW, (M10 x 100) Hex Flange - Stainless Steel | 10-8M0012503 | 10-40108100 |
3 | SCREW, (M10 x 120) Hex Flange - Stainless Steel | 10-40108120 | |
4 | WASHER, (.390 x 1.00 x .06) | 12-8M0042641 | 12-29395 |
5 | MOUNT | 23-856975 | 849639 |
6 | BRACKET | 858391T01 | 858391T, 856972T |
7 | WASHER, (.406 x 1.250 x .089) | 12-845998 | |
8 | BRACKET | 858393T01 | 858393T, 856973T |
9 | NUT, (M10) Brass/Nickel Plated | 11-826292 | |
10 | SCREW, (M10 x 55) | 10-82446155 | |
11 | CABLE ASSEMBLY | 84-856583T2 | |
12 | PIN | 8215832 | |
13 | BRACKET | 857142T | 856974T |
14 | SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch | 10-812618 | 10-73169, 10-847568 |
15 | SPRING | 24-855798001 | 24-855798 |
16 | ARM TENSIONER ASSEMBLY | 856815T2 | |
17 | STUD, (M10 x 85) | 16-8M0034457 | 16-856900 |
18 | NUT, (M10) Brass/Nickel Plated | 11-826292 | |
19 | BUSHING | 23-8568941 | |
20 | WASHER | 12-4002320 | |
21 | PULLEY | 8M6005030 | |
22 | SCREW, (M10 x 35) Hex Flange - Stainless Steel | 10-4010835 | |
23 | BELT | 57-828507Q4 | |
24 | FLYWHEEL | 281-834936T6 | |
25 | NUT, (.625-18) | 11-52901 | |
26 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
27 | PLUG, Yellow | 19-45907 |
Fuel Hoses
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Fuel Hoses:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
2 | CLAMP, Hose (15.3) | 54-8M0214964 | |
3 | CONNECTOR | 22-858955 | |
4 | HOSE, (57.00 Inches Bulk) (Cut to 7-1/2 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
5 | TUBING | 32-8M0064784 | 32-897972, 32-856822A 1 |
6 | CONNECTOR | 22-822769 | |
7 | NOT SOLD SEPARATE, Cap | NSS | |
8 | HOSE ASSEMBLY, (25.50 Inches) | 32-8M0062344 | 32-858757A 1 |
9 | HOSE | 32-804822 | |
10 | TUBING (INCLUDES ORINGS) | 32-8048211 | |
11 | CHECK VALVE | 21-8557611 | |
12 | HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) | 32-8M0043979 | 32-856822A 2 |
13 | HOSE | 32-8M0064634 | 32-856778 70 |
14 | HOSE | 32-8M0064635 | 32-856778 87 |
15 | SLEEVE, (27.00 Inches Bulk) | 23-85686953 |
Fuel Pump
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Fuel Pump:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PUMP ASSEMBLY, Fuel | 14360T75 | |
2 | NOT SOLD SEPARATE, Body-Fuel Pump | NSS | |
3 | DIAPHRAGM KIT | 21-857005A1 | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | PLATE | 987752 | |
14 | NOT SOLD SEPARATE, Decal | NSS | |
15 | SCREW, (M5 x 40), Fuel Pump | 10-82104540 | |
15 | SCREW, (M6 x 50), Pump to Crankcase | 10-82130050 | |
16 | BASE | 144303 | |
17 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
18 | FITTING | 22-291112 | |
19 | FITTING, Elbow 45 Degree (1.25) | 22-782792 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
- | POWERHEAD ASSEMBLY | 854008T00 |
Fuel Rails
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Fuel Rails:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FUEL RAIL ASSEMBLY Comment: (PORT) | 858221A3 | |
2 | FUEL RAIL ASSEMBLY Comment: (STARBOARD) | 858222A3 | |
3 | CLAMP | 54-804830 | |
4 | CLAMP | 54-8048311 | |
5 | CLAMP | 54-804833 | |
6 | CLAMP | 54-804832 | |
7 | PLUG | 19-804834 | |
8 | PLUG | 19-804835 | |
9 | VALVE ASSEMBLY, (.5 Inch Diameter) | 804837 | |
10 | VALVE KIT, Fuel | 8M0047053 | 883542, 804838A 1 |
11 | CAP | 22-805515 | 19-804839001, 19-804839 |
12 | INJECTOR | 804841 | |
13 | O-RING KIT | 25-804840 | |
14 | O-RING KIT | 25-804530 | |
15 | DIAPHRAGM ASSEMBLY | 804533 | |
16 | SPRING | 24-804534 | |
17 | O-RING | 25-804536 | |
18 | COVER | 804535001 | 804535 |
19 | SCREW PACKAGE, (M5 x 16) (2 Per) | 804526 | |
20 | O-RING KIT | 804532 | 25-803987 |
21 | SCREW PACKAGE, (M5 x 8) (2 Per) (M5 x 8) | 10-804525001 | 804525 |
22 | O-RING KIT | 25-804529 | |
23 | SEAL KIT | 26-804875 | 26-835083 |
24 | INJECTOR | 8M6001743 | 8M0065916, 883078A05, 883078A 4 |
25 | STUD, (M10 x 91) | 16-8M0063255 | |
26 | NUT, (M10) Brass/Nickel Plated | 11-826292 | |
27 | WASHER ASSEMBLY, Cupped | 12-828694A1 | |
28 | CLIP | 54-859376 | |
- | POWERHEAD ASSEMBLY | 854008T00 |
Gear Housing(Driveshaft)(Standard/Counter Rotation)
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Gear Housing(Driveshaft)(Standard/Counter Rotation):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Long-Standard-1.87:1) | 1647-9148T84 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-Standard-1.87:1) | 1647-9148T85 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Long-Standard-2:1) | 1647-9148T81 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-Standard-2:1) | 1647-9148T82 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-Counter Rotation-1.87:1) | 1647-9148T86 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-Counter Rotation-2:1) | 1647-9148T83 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1647-9148T93 | |
2 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
3 | STUD, (.437-14/.437-20 x 3.120) Comment: (LONG) | 16-786382 | |
3 | STUD, (.438 x 3.82 Inches) Comment: (X-LONG) | 16-8M0034464 | 16-18978 3 (X-LONG) |
4 | STUD, (.437-14/.437-20 x 2.060) | 16-8M0133358 | |
5 | STUD, (.312-18/.324-24 x 3.380) | 16-8M0034463 | 16-56297 2 |
6 | STUD, (.250-20/.250-28 x 3.125) | 16-306671 | |
7 | FILLER BLOCK | 8M0039169 | 67891 |
8 | BEARING ASSEMBLY, Roller | 31-42647A1 | |
9 | ANODE | 97-826134Q | 826134, 826134A 1 |
10 | SCREW, (M6 x 40) | 10-4000333 | |
11 | NUT, (M6) | 11-401386 | |
12 | TUBING, (52.00 Inches) Comment: (Cut to 10 Inches-Long) | 32-85944975 | |
12 | TUBING, (52.00 Inches) Comment: (Cut to 12 Inches-X-Long) | 32-85944975 | |
13 | FITTING | 22-881866 | 22-859432 |
14 | NOT SOLD SEPARATE, Pinion Gear Comment: (1.87:1- 15 Teeth-150-Part of 43-828174A2 or 43-828701A1) | NSS | |
14 | GEAR, Pinion Comment: (2:1 - 14 Teeth-115/135) | 43-44101T3 | |
15 | WASHER | 12-92721 | |
16 | NUT, (.625-18) | 11-35921 | |
17 | SHIM SET | 15-42637A1 | |
18 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
19 | WASHER, Fiber | 12-191833 | |
20 | SHIFT SHAFT | 789022 | |
21 | O-RING, (.862 x .103) | 25-25439 | |
22 | BUSHING ASSEMBLY | 23-77631A2 | |
23 | SEAL, Oil | 26-8M0204708 | |
24 | WASHER | 12-77674 | |
25 | DRIVESHAFT Comment: (LONG) | 45-897624T | 45-44000 1 (LONG) |
25 | DRIVESHAFT Comment: (X-LONG) | 45-897625T | 45-44209 1 (X-LONG) |
26 | BEARING, Roller | 31-8M0146566 | |
27 | NOT SOLD SEPARATE, Cup | NSS | |
28 | RETAINER | 8245191 | |
29 | BASE ASSEMBLY, Water Pump | 46-8M0077147 | 46-42579A 3 |
30 | NOT SOLD SEPARATE, Retainer | NSS | |
31 | GASKET | 27-8M0204678 | |
32 | O-RING, (2.175 x .175) | 25-8M0142854 | |
33 | SEAL, Oil | 26-89238 | |
34 | SEAL, Oil | 26-16977 | |
35 | GASKET | 27-8M0090319 | 27-85608 1 |
36 | GASKET | 27-858524 | 27-85609 1, 27-85609B 1 |
37 | FACE PLATE | 8M0204677 | |
38 | BODY ASSEMBLY, Water Pump | 46-96148T1 | |
39 | INSERT | 48752T | |
40 | SEAL | 26-38970 | |
41 | IMPELLER | 47-89984T3 | |
42 | KEY | 28-8M0214992 | |
43 | SCREW, (#14-8 x 2.25) | 10-8M0215009 | |
44 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
45 | NUT, (.250-28) | 11-8267119 | |
46 | WASHER | 12-36001 | |
47 | NUT | 11-13436 | |
48 | SLEEVE | 23-29804T | |
- | BODY ASSEMBLY, Water Pump | 46-96148A8 | |
- | SEAL KIT | 26-89238A2 | |
- | GEAR ASSEMBLY, Pinion/Forward Comment: (2:1) | 43-803612T2 | |
- | GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1) | 43-803615T2 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
- | BEARING AND SEAL KIT (W/O FORWARD BRG.) | 31-803033T1 |
Gear Housing, Propeller Shaft - Counter Rotation
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Gear Housing, Propeller Shaft - Counter Rotation:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 1.87:1) | 1647-9148T86 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 2:1) | 1647-9148T83 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1647-9148T93 | |
2 | FOLLOWER ASSEMBLY | 89594A1 | |
3 | SHIFT CAM | 789562 | |
4 | ROD | 828287 | |
5 | SHIM SET | 15-44491A1 | |
6 | ADAPTOR ASSEMBLY, Bearing | 828830A2 | |
7 | BEARING ASSEMBLY, Needle Rollers | 31-814653T | 31-814653, 31-814653001 |
8 | THRUST WASHER | 12-815481 | |
9 | BEARING, Thrust | 31-815480 | |
10 | GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1 Gear Ratio-150) | 43-828702A2 | |
10 | GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio-135) | 43-828704A2 | |
11 | BEARING ASSEMBLY, Roller | 31-15844 | |
12 | SPRING | 24-30893 | |
13 | CLUTCH | 52-859340T | 52-854735T, 52-828288 |
14 | PIN, Cross | 17-8M0100263 | 17-8M0084681, 17-8M0020941, 17-30632 |
15 | PIN, Detent | 17-828356 | |
16 | PROPELLER SHAFT | 44-828951 | |
17 | GEAR ASSEMBLY, Forward - 15/28 Comment: (1.87:1 Gear Ratio-150) | 43-828701A1 | |
17 | GEAR ASSEMBLY, Forward - 14/28 Comment: (2:1 Gear Ratio-135) | 43-828703A1 | |
18 | SPACER SHIM , (.206) | 23-1761514 | |
18 | SPACER SHIM , (.208) | 23-1761515 | |
18 | SPACER SHIM, (.210) | 23-1761516 | |
18 | SPACER SHIM, (.212) | 23-1761517 | |
18 | SPACER SHIM, (.214) | 23-1761518 | |
18 | SPACER SHIM, (.216) | 23-1761519 | |
18 | SPACER SHIM, (.218) | 23-1761520 | |
18 | SPACER SHIM, (.220) | 23-1761521 | |
18 | SPACER SHIM, (.222) | 23-1761522 | |
18 | SPACER SHIM, (.224) | 23-1761523 | |
18 | SPACER SHIM, (.226) | 23-1761524 | |
18 | SPACER SHIM, (.228) | 23-1761525 | |
18 | SPACER SHIM, (.230) | 23-1761526 | |
19 | BEARING, Thrust | 31-815480 | |
20 | THRUST WASHER | 12-815481 | |
21 | ADAPTOR ASSEMBLY, Bearing | 828831A3 | |
22 | BEARING ASSEMBLY, Needle Rollers | 31-814653T | 31-814653, 31-814653001 |
23 | THRUST WASHER | 12-18448 | |
24 | BEARING, Thrust | 31-15842 | |
25 | RACE, Thrust | 8182911 | |
26 | KEEPER | 814605 | |
27 | O-RING | 25-8M0214920 | |
28 | CARRIER ASSEMBLY, Bearing | 818290A4 | |
29 | BEARING, Needle | 31-30956T | |
30 | SEAL, Oil Comment: (INSIDE) | 26-14077 | |
31 | SEAL Comment: (OUTSIDE) | 26-8M0204670 | |
32 | TAB WASHER | 14-183231 | |
33 | KEY | 28-30281 | |
34 | RETAINER | 8M2011027 | 79448 |
35 | TRIM TAB | 31640T07 | |
36 | SCREW, (.437-14 x 1.750) | 10-8M0204686 | |
37 | SCREW, (.375-16 x 1.00) | 10-65210 | |
38 | WASHER, (.453 x .812 x .105) Stainless Steel | 12-45176 | |
39 | NUT, (.437-20) Stainless Steel | 11-8M0204653 | |
40 | NOT SOLD SEPARATE, Decal-Counter Rotation | NSS | |
- | SEAL KIT | 26-89238A2 | |
- | BEARING AND SEAL KIT (W/O Foward Bearing) | 31-803034T1 | |
- | FOLLOWER ASSEMBLY, Clutch/Cam | 52-803491T1 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
- | GEAR ASSEMBLY, Pinion/Forward | 43-803616T1 | |
- | GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1) | 43-803616T1 | |
- | GEAR ASSEMBLY, Pinion/Forward Comment: (2:1) | 43-803613T1 |
Gear Housing, Propeller Shaft - Standard Rotation
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Gear Housing, Propeller Shaft - Standard Rotation:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Long-1.87:1) | 1647-9148T84 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-1.87:1) | 1647-9148T85 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Long-2:1) | 1647-9148T81 | |
- | GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-Long-2:1) | 1647-9148T82 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1647-9148T93 | |
2 | FOLLOWER ASSEMBLY | 89594A1 | |
3 | SHIFT CAM | 789562 | |
4 | ROD | 828287 | |
5 | GEAR ASSEMBLY, Forward 1.87:1 - 15/28 Comment: (150) | 43-878613A2 | |
5 | GEAR ASSEMBLY, Forward Comment: (2:1 - 14/28)(115/135) | 43-878615A2 | |
6 | SHIM SET | 15-44491A1 | |
7 | BEARING SET, Cup And Cone | 31-30894A1 | |
8 | NOT SOLD SEPARATE, Cup | NSS | |
9 | BEARING, Needle | 31-30895T | |
10 | RING, Retaining | 53-856823 | |
11 | CLUTCH | 52-859340T | 52-854735T, 52-828288 |
12 | PIN, Cross | 17-8M0100263 | 17-8M0084681, 17-8M0020941, 17-30632 |
13 | PIN, Detent | 17-828356 | |
14 | SPRING | 24-30893 | |
15 | PROPELLER SHAFT | 44-94148 | |
16 | GEAR ASSEMBLY, Reverse - 15/28 Comment: (150) | 43-828175A1 | |
16 | GEAR ASSEMBLY, Reverse - 14/28 Comment: (115/135) | 43-828177A1 | |
17 | SPACER | 23-824108 | |
18 | RING, Thrust | 681001 | |
19 | BEARING, Ball | 30-88957T | |
20 | O-RING | 25-8M0214920 | |
21 | CARRIER ASSEMBLY, Bearing | 43567T1 | |
22 | BEARING, Needle | 31-30956T | |
23 | SEAL, Oil (INSIDE) | 26-14077 | |
24 | SEAL (OUTSIDE) | 26-8M0204670 | |
25 | KEY | 28-30281 | |
26 | TAB WASHER | 14-79447 | |
27 | RETAINER | 8M2011027 | 79448 |
28 | TRIM TAB | 31640T07 | |
29 | ANODE KIT Comment: (Tracker and 150 Long) | 97-76214Q5 | |
30 | SCREW, (.437-14 x 1.750) | 10-8M0204686 | |
31 | SCREW, (.375-16 x 1.00) | 10-65210 | |
32 | WASHER, (.453 x .812 x .105) Stainless Steel | 12-45176 | |
33 | NUT, (.437-20) Stainless Steel | 11-8M0204653 | |
- | SEAL KIT | 26-89238A2 | |
- | GEAR ASSEMBLY, Pinion/Forward Comment: (2:1) | 43-803612T2 | |
- | GEAR ASSEMBLY, Pinion/Forward Comment: (1.87:1) | 43-803615T2 | |
- | FOLLOWER ASSEMBLY, Clutch/Cam | 52-803491T1 | |
- | BEARING AND SEAL KIT (Without FORWARD BRG.) | 31-803033T1 | |
- | GASKET SET, Engine | 27-8M0046714 | 27-814754A00, 27-814754A98 |
Instrumentation
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Instrumentation:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SWITCH ASSEMBLY, Lanyard | 87-19674A1 | |
2 | SCREW, (.190-16 x 1.750) Stainless Steel | 10-18303 | |
3 | ADAPTER | 813679 | 12051 |
4 | LANYARD ASSEMBLY | 15920Q54 | |
5 | SCREW, (#10-32 x 2.00) Stainless Steel | 10-32866 | |
6 | CLAMP, Mounting | 18321 | |
7 | WASHER, (.200 x .440 x .032) | 12-24676 | |
8 | NUT, Stainless Steel | 10-32,11-68219 | |
9 | RETAINER | 79146 | |
10 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
11 | DIODE ASSEMBLY | 812497A2 | |
12 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
13 | WARNING GAUGE KIT Comment: (NON DIGITAL) | 79-859699A1 | |
14 | CLAMP | 850020 | |
15 | LOCKWASHER, Star | 8,13-825361 | |
16 | NUT, Brass | 8-32,11-26419 | |
17 | LAMP | 88-15163 | |
18 | SOCKET, Light Bulb | 88-79888 | |
19 | CABLE ASSEMBLY, (20.00 Feet) | 84-835359A1 |
Oil Injection Components
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Oil Injection Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BRACKET KIT | 12335A1 | |
2 | CORD/HOOK KIT | 12323A1 | |
3 | TANK | 1257-87421 | |
4 | CAP ASSEMBLY | 36-43298A2 | |
5 | NOT SOLD SEPARATE, Insert | NSS | |
6 | O-RING, (2.225 x .210) | 25-11332 | |
7 | SENDER ASSEMBLY, Oil Level Comment: (NON-DIGITAL) | 816190A4 | |
8 | SENDER ASSEMBLY, Oil Level Comment: (DIGITAL) | 816190A5 | |
9 | O-RING, (2.225 x .210) | 25-11332 | |
10 | TUBE | 32-99802 | |
11 | HOSE, (114.00 Inches) | 32-99439 | |
12 | RESERVOIR ASSEMBLY, Oil | 1200-8M0063190 | 833069T 9 |
13 | NOT SOLD SEPARATE, Oil Reservoir | NSS | |
14 | NOT SOLD SEPARATE, Decal-Reservoir | NSS | |
15 | GROMMET | 25-855362001 | 25-855362 |
16 | WASHER | 12-49436 | |
17 | SCREW, (.312-18 x 1.250) | 10-60411 | |
18 | BUSHING | 23-855364 | |
19 | SWITCH ASSEMBLY | 87-856156T02 | 87-856156A 2 |
20 | SCREW, (.164-18 x .375) | 10-58376 | |
21 | WASHER, (.203 x .562 x .060) Stainless Steel | 12-72761 | |
22 | CLAMP | 54-814634 |
Oil Lines
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Oil Lines:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TUBING, (36.00 Inches Bulk) (Cut to 24 Inches) | 32-8M0054152 | 32-856060 65 |
2 | TUBING, (36.00 Inches Bulk) (Cut to 18-1/2 Inches) | 32-8M0054152 | 32-856060 65 |
3 | TUBING, (36.00 Inches Bulk) (Cut to 15-1/2 Inches) | 32-8M0054152 | 32-856060 65 |
4 | TUBING, (36.00 Inches Bulk) (Cut to 24-1/2 Inches) Comment: SN# 05149501 & Below | 32-8M0054152 | 32-856060 65 SN# 05149501 & Below |
4 | TUBING, (36.00 Inches Bulk) (Cut to 24-1/2 Inches) Comment: SN# 0T149502 & Up | 32-8M0054152 | 32-856060 65 SN# 0T149502 & Up |
5 | CHECK VALVE | 21-858805 | |
6 | TIE STRAP, (5.50 Inches) | 8M0214940 | |
7 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
8 | HOSE, (57.00 Inches Bulk) (Cut to 6 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
9 | TUBING, (25.00 Inches Bulk) (Cut to 24 Inches) | 32-82381455 | |
10 | TUBING, (33.00 Inches Bulk) (Cut to 32 Inches) | 32-85583464 | |
11 | CONNECTOR | 22-858955 | |
12 | CHECK VALVE | 21-426982 | |
13 | CHECK VALVE | 21-426233 | |
14 | TUBING, (20.00 Feet Bulk) (Cut to 19 Inches) | 32-892024122 | 32-99130122 |
15 | CHECK VALVE | 21-8781051 | |
16 | FITTING | 22-8M0207780 | |
17 | NOT SOLD SEPARATE, Cap | NSS | |
18 | HOSE | 32-875289 | |
19 | HOSE, (57.00 Inches Bulk) (Cut to 22-1/2 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
20 | CHECK VALVE | 21-826810 | |
21 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 2-1/2 Inches) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
22 | FILTER, In Line | 35-875284T01 | 35-875284001, 35-875284 |
23 | HOSE, (2.00 Inches) | 32-875283 | |
24 | TUBING, (36.00 Inches Bulk) (Cut to 27 Inches) Comment: SN# 0T149502 & Up | 32-8M0054152 | 32-856060 65 SN# 0T149502 & Up |
- | POWERHEAD ASSEMBLY | 854008T00 |
Power Trim Components
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Power Trim Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | POWER TRIM ASSEMBLY, Complete | 855998A11 | 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3 |
1 | MANIFOLD ASSEMBLY | 811604F | 811604T |
2 | PLUG, Pipe (.0625-27) | 22-56800 | |
3 | CYLINDER ASSEMBLY | 880952A03 | 880952A02, 880952A 1 |
4 | ROD, Trim Piston | 823553T | 823553, 811609 |
5 | GUIDE KIT | 878239A02 | 878239A 1 |
6 | REPAIR KIT | 811607A1 | |
7 | CHECK VALVE KIT | 811610A1 | |
8 | GUIDE ASSEMBLY | 1100-8M0021648 | 878243A 1 |
9 | PISTON ASSEMBLY (Port) | 878413A1 | |
9 | PISTON ASSEMBLY, Power Trim (Starboard) | 878414T01 | 878414A 1 |
10 | TRIM FILTER ASSEMBLY | 35-12184A1 | |
11 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
12 | E RING | 53-815949001 | 53-812844, 53-835104 |
13 | O-RING KIT | 811612A3 | |
14 | PUMP | 811617T1 | |
15 | PLUG ASSEMBLY | 19-811613 | |
16 | SCREW, (M6 x 14) | 10-4000327 | |
17 | WASHER | 12-4002315 | |
18 | COVER | 811611 | |
19 | DRIVE JOINT | 828710 | |
20 | TRIM MOTOR | 878265A4 | |
21 | SCREW (LONG) | 10-881768A1 | |
21 | SCREW (SHORT) | 10-811616 | |
22 | SHAFT ASSEMBLY | 8M0142997 | |
23 | PLUG, Pipe (.0625-27) | 22-56800 | |
24 | PIN, Groove | 17-878267 | 17-44431 |
25 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
26 | SHAFT | 99625002 | |
27 | ANODE KIT | 97-818298Q1 | |
28 | SCREW, (M6 x 25) | 10-8M0204707 | |
29 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
30 | SCREW, (M10 x 30) | 10-4000377 | |
31 | WASHER | 12-4002319 | |
32 | CLAMP | 54-26550 | |
33 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
34 | C WASHER | 8M0084613 | 69205 |
35 | STRIKER PLATE | 8M0045383 | 99630 1 |
36 | LOCKWASHER, (.375) | 13-58643 | |
37 | NUT, (.375-24) | 11-46335 | |
38 | DECAL, Caution-Power Trim | 37-435301 | |
39 | CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) | 32-828547353 | |
40 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
Power Trim Motor
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Power Trim Motor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | TRIM MOTOR | 878265A4 | |
1 | BRUSH AND SEAL KIT | 828714A1 | |
2 | ARMATURE KIT | 828713T1 | |
3 | END FRAME (COMPLETE) | 828715A1 |
Service/Support Material
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Service/Support Material:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL, 115/135/150 DFI (2.5L) | 90-80350200 | |
- | SERVICE MANUAL | 90-8M0057453 | 90-859494R02, 90-859494R 1 |
- | OWNERS MANUAL | 90-10199001 | |
- | DECAL SET Comment: (BLACK 115 LONG) | 37-804685A00 | |
- | DECAL SET Comment: (BLACK 115 X-LONG/SALTWATER) | 37-804686A00 | |
- | DECAL SET Comment: (BLACK 135 LONG) | 37-854291A04 | 37-854291A00, 37-854291A98 (BLACK 135 LONG) |
- | DECAL SET Comment: (BLACK 135 XL/CXL) | 37-854292A04 | 37-854292A03, 37-854292A00, 37-854292A99, 37-854292A98 (BLACK 135 XL/CXL) |
- | DECAL SET Comment: (BLACK 150 LONG) | 37-854294A06 | 37-854293A04, 37-854293A00, 37-854293A98 (BLACK 150 LONG) |
- | DECAL SET Comment: (BLACK 150 XL/CXL) | 37-854294A04 | 37-854294A03, 37-854294A00, 37-854294A99, 37-854294A98 (BLACK 150 XL/CXL) |
- | DECAL SET Comment: (GRAY 115 LONG) | 37-804683A00 | |
- | DECAL SET Comment: (GRAY 115 X-LONG/SALTWATER) | 37-804684A00 | |
- | DECAL SET Comment: (GRAY 135 LONG) | 37-854295A03 | 37-854295A01, 37-854295A98, 37-854296A99, 37-854296A98 (GRAY 135 LONG) |
- | DECAL SET Comment: (GRAY 135 XL/CXL) | 37-854295A03 | 37-854295A01, 37-854295A98, 37-854296A99, 37-854296A98 (GRAY 135 XL/CXL) |
- | DECAL SET Comment: (GRAY 150 LONG) | 37-854297A03 | 37-854297A01, 37-854297A98, 37-854298A99, 37-854298A98 (GRAY 150 LONG) |
- | DECAL SET Comment: (GRAY 150 XL/CXL) | 37-854297A03 | 37-854297A01, 37-854297A98, 37-854298A99, 37-854298A98 (GRAY 150 XL/CXL) |
- | DECAL SET Comment: (TRACKER 115) | 37-804682A00 | |
- | DECAL SET Comment: (TRACKER 135) | 37-803988A99 | |
- | DECAL SET Comment: (TRACKER 150) | 37-802643A98 | |
- | DECAL, EPA Label Information Comment: (2000) (SEE NOTE) | 37-804657A00 |
Speedometer Pickup System
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Speedometer Pickup System:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | SENSOR ASSEMBLY, Pitot Comment: (DIGITAL) | 881879T11 | 881879011, 881879A 6 (DIGITAL) |
1 | NOT SOLD SEPARATE Comment: (DIGITAL) | NSS | |
2 | FITTING Comment: (DIGITAL) | 22-8M0207782 | |
3 | CLIP, (.625) Comment: (DIGITAL) | 54-858954 | |
4 | TUBING, (52.00 Inches) | 32-85944975 | |
5 | FITTING | 22-859448T | 22-859448 |
6 | GROMMET | 25-8M0153609 | |
7 | TIE STRAP, (11.750 Inches) | 54-850181 | |
8 | COUPLER Comment: (NON-DIGITAL) | 22-8M0214971 | |
9 | PLUG Comment: (NON-DIGITAL) | 22-859732 | |
10 | FITTING, Adapter | 22-8M0214970 |
Starter Motor
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Starter Motor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | STARTER MOTOR ASSEMBLY | 50-898265013 | 50-856996T |
2 | PLATE | 75660 | |
3 | THRU BOLT | 10-749681 | |
4 | DRIVE KIT | 8236401 | |
5 | PINION | 898265015 | 86177 1 |
6 | ARMATURE | 8236381 | |
7 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
8 | HOLDER | 898265014 | 61787 |
9 | END CAP | 15386001 | |
10 | SCREW | F15158 | |
11 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
12 | NUT, (.250-20) | 11-64015 | |
13 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
14 | NUT, (.250-20) Brass | 11-94330 | |
15 | DECAL, Warning, High Voltage | 37-8272822 | |
16 | BOOT, Insulator - Yellow | 85-8500673 | |
17 | COLLAR | 23-8M0034918 | 23-8M0001391, 56703 |
18 | STOP, Rubber | 8M0043376 | 68042 |
19 | SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel | 10-69035 | |
20 | CABLE ASSEMBLY, (6.00 Inches) Black | 84-93388A1 | |
21 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
22 | NUT, (.250-20) | 11-20890 |
Swivel Bracket and Steering Arm
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Swivel Bracket and Steering Arm:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SWIVEL BRACKET ASSEMBLY, Black | 1499-8M0102865 | 1499-8710T20 |
2 | O-RING | 25-8M0214926 | |
3 | BUSHING | 23-818764 | 23-67669 |
4 | SPACER | 23-816039 | |
5 | SEAL, Oil (LOWER) | 26-87735 | |
6 | FITTING, Grease | 22-8M0169589 | |
7 | BUSHING | 23-821207 | 23-99608 |
8 | THRUST WASHER | 12-816432 | |
9 | YOKE ASSEMBLY, Bottom | 86580A1 | |
10 | RING, Retaining | 53-67684 | |
11 | STRIKER PLATE | 8M0045383 | 99630 1 |
12 | LOCKWASHER, (.375) | 13-58643 | |
13 | NUT, (.375-24) | 11-46335 | |
14 | SCREW, (.250-28 x .500) | 10-64014 | |
15 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
16 | SENDER ASSEMBLY, Trim Comment: (NON DIGITAL) | 8M0074846 | 821180A 6 (NON DIGITAL) |
17 | SCREW, (#10-24 x .750) | 10-852368 | 10-56682 |
18 | LOCKWASHER, Stainless Steel | 10,13-26996 | |
19 | WASHER, (.203 x .406 x .040) | 12-89302 | |
20 | SWIVEL PIN ASSEMBLY, Steering Arm Comment: (CARBON STEEL) | 17-67706A55 | |
20 | SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (STAINLESS STEEL) | 17-8M0132731 | |
21 | SCREW, (.437-20 x 7.50) | 10-8M0176309 | |
22 | BUMPER | 8M0000516 | 88882 1 |
23 | MOUNT | 77326 | |
24 | WASHER | 12-66921 | |
25 | WASHER | 12-78688 | |
26 | NUT, (.437-20) Stainless Steel | 11-8M0204653 | |
27 | LINK ROD ASSEMBLY | 92876A12 | |
28 | SCREW, (.375-24 x 1.25) | 10-849838 | 10-14000 |
29 | NUT, (.375-24) Stainless Steel | 11-8M0204726 | |
30 | WASHER, (.390 x .625 x .062) Stainless Steel | 12-37828 | |
31 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
Throttle Lever and Shift Shaft
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Throttle Lever and Shift Shaft:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | LEVER | 8M0040990 | 850389 1 |
2 | SCREW, (.375-16 x 1.75) | 10-818165 | 10-55337 |
3 | BUSHING | 23-55164 | |
4 | SPACER | 23-858959 | |
5 | SCREW, (.250-20 x 2.125) | 10-64022 | |
6 | NUT, (.250-20) | 11-64015 | |
7 | CAP, Nylon | 26852 | |
8 | INSERT | 42927 | |
9 | WASHER | 12-35459 | |
10 | NUT, (M6) | 11-401386 | |
11 | CAM Comment: (135/150) | 8562211 | |
12 | CAM Comment: (115) | 858847 | |
13 | BALL, Threaded Comment: (115) | 8235694 | |
14 | BUSHING | 23-856895 | 23-883392 |
15 | SCREW, (M8 x 40) | 10-81893440 | |
16 | BUSHING | 23-8M0215006 | |
17 | BEARING | 30-856896 | 30-856896 1 |
18 | LINK | 8508152 | |
19 | ROLLER | 67748 | |
20 | LEVER | 8502861 | |
21 | SCREW, (M5 x 16) | 10-40056107 | |
22 | WASHER, (.203 x .406 x .040) | 12-89302 | |
23 | LOCKWASHER, External | 10,13-69432 | |
24 | BRACKET, Anchor | 814283T6 | |
25 | LATCH | 98889 | |
26 | DRIVE SCREW | 10-42975 | |
27 | CUP | 39519 | |
28 | WEAR PLATE | 52100 | |
29 | LATCH | 8M0036768 | 38279 |
30 | WASHER, (.2656 x .625 x .0625) Stainless Steel | 12-35462 | |
31 | NUT, (.250-28) | 11-826709109 | 11-33825, 11-35045 |
32 | SCREW, (.312-18 x .880) Stainless Steel | 10-28782 | |
33 | GUIDE BLOCK | 814284 | |
34 | SPRING | 24-20099 | |
35 | LINK ROD ASSEMBLY | 67073A1 | |
36 | SHIFT SHAFT ASSEMBLY Comment: (LONG) | 79932A16 | |
36 | SHIFT SHAFT ASSEMBLY Comment: (X-LONG) | 79932A17 | |
37 | NOT SOLD SEPARATE, Roll Pin | NSS | |
38 | NOT SOLD SEPARATE, Shift Shaft Lever-Upper | NSS | |
39 | BUSHING | 23-26856 | |
40 | WAVE WASHER | 13-29720 | |
41 | WASHER, (.2656 x .625 x .0625) Stainless Steel | 12-35462 | |
42 | NUT, (.250-28) | 11-826709109 | 11-33825, 11-35045 |
43 | SWITCH | 87-8M0052931 | 87-814281A 2 |
44 | SCREW, (#6-32 x .875) | 10-77478 | |
45 | WASHER | 12-27882 |
Tools, Special
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Tools, Special:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | INDICATOR TOOL, Backlash Comment: GEAR HOUSING | 91-8M0053505 | 91-78473 GEAR HOUSING |
- | INDICATOR TOOL, Backlash Comment: GEAR HOUSING | 91-196601 | |
- | MANDREL, Bearing Driver Cup Comment: GEAR HOUSING | 91-31106T | |
- | DRIVER TOOL, Bearing Cup Comment: GEAR HOUSING | 91-87120T | |
- | INSTALLATION TOOL, Bearing Comment: GEAR HOUSING | 91-18601 | |
- | PRE LOAD TOOL, Bearing Comment: GEAR HOUSING | 91-14311A04 | |
- | PULLER KIT, Bearing Comment: GEAR HOUSING | 91-31229A7 | |
- | MANDREL Comment: GEAR HOUSING | 91-15755T | |
- | DRIVE HEAD TOOL Comment: GEAR HOUSING | 91-36569T | |
- | DRIVER ROD TOOL, Needle Bearings Comment: GEAR HOUSING | 91-37323 | |
- | WRENCH TOOL, Driveshaft Bearing Comment: GEAR HOUSING | 91-36571T | |
- | INSTALLER TOOL, Bearing Comment: GEAR HOUSING | 91-38628T | |
- | NUT, (.625-18) Comment: GEAR HOUSING | 11-24156 | |
- | PLATE Comment: GEAR HOUSING | 91-29310 | |
- | WASHER Comment: GEAR HOUSING | 12-34961 | |
- | RETAINING TOOL, Bearing Comment: GEAR HOUSING | 91-43506T | |
- | TOOL, Cover Nut Comment: GEAR HOUSING | 91-73688 | |
- | INSTALL TOOL, Cross Pin Comment: GEAR HOUSING | 91-86642 | |
- | DIAL INDICATOR TOOL Comment: GEAR HOUSING | 91-58222A1 | |
- | HOLDING TOOL, Dial Indicator Comment: GEAR HOUSING | 91-89897 | |
- | FOWARD GEAR INSTALLATION TOOL Comment: GEAR HOUSING | 91-815850 | |
- | INSTALLER TOOL, Needle Bearing - Forward Gear Comment: GEAR HOUSING | 91-86943T | |
- | NUT TOOL, Gear Housing Cover Comment: GEAR HOUSING | 91-61069T | |
- | GUIDE PLATE Comment: GEAR HOUSING | 91-816243 | |
- | PULLER JAWS Comment: GEAR HOUSING | 91-816242 | |
- | WASHER Comment: GEAR HOUSING | 12-37429 | |
- | MANDREL Comment: GEAR HOUSING | 91-92788T | |
- | DRIVER, Oil Seal Comment: GEAR HOUSING | 91-31108T | |
- | LOCATION TOOL, Pinion Comment: GEAR HOUSING | 91-12349A05 | |
- | LOCATION TOOL, Pinion Gear Comment: GEAR HOUSING | 91-74776T | |
- | PROPELLER SHAFT Comment: GEAR HOUSING | 44-93003 | |
- | INSTALLER TOOL, Bearing Comment: GEAR HOUSING | 91-816292 | |
- | PULLER TOOL Comment: GEAR HOUSING | 91-85716 | |
- | PULLER JAW ASSEMBLY Comment: GEAR HOUSING | 91-46086A1 | |
- | PULLER PLATE Comment: GEAR HOUSING | 91-37241 | |
- | INSTALLATION TOOL, Bearing Adaptor Comment: GEAR HOUSING | 91-18605A2 | |
- | PULLER ASSEMBLY, Slide Hammer Comment: GEAR HOUSING | 91-34569A1 | |
- | REMOVAL/INSTALL TOOL, Shift Shaft Bushing Comment: GEAR HOUSING | 91-31107T | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: GEAR HOUSING | 91-66274 | |
- | ISOLATOR KIT, Battery Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 84-8M0094239 | 84-815366A 5 ELECTRICAL/IGNITION TRIM/TILT SYSTEM |
- | CARTRIDGE Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-8226086 | |
- | HARNESS ASSEMBLY, DDT Adaptor Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 84-822560A5 | |
- | HOLDER TOOL Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-52344 | |
- | PULLER KIT, Flywheel Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-849154T1 | |
- | CABLE ASSEMBLY, DDT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 84-825003A1 | |
- | DIGITAL DIAGNOSTIC TESTER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-823686A2 | |
- | MULTI METER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-99750A1 | |
- | SWITCH ASSEMBLY Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-52024A1 | |
- | SERVICE TACHOMETER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-59339 | |
- | TESTER, Eight Chamber, EIGHT CHAMBER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-850439T1 | |
- | GAP TOOL, Single Chamber, SINGLE CHAMBER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-63998A1 | |
- | TESTER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-850439T1 | |
- | TACH INTERFACE MODULE Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-825824A2 | |
- | TIMING LIGHT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-99379 | |
- | ALIGNMENT TOOL Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-112301 | |
- | MULTI METER Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-99750A1 | |
- | TEST GAUGE KIT Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-52915A6 | |
- | SPANNER WRENCH Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-74951 | |
- | HEAT LAMP Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-63209 | |
- | REMOVER TOOL, Trim Rod Guide Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-44487T1 | |
- | REMOVAL TOOL, Trim Rod Comment: ELECTRICAL/IGNITION TRIM/TILT SYSTEM | 91-44486A1 | |
- | GAUGE TOOL Comment: POWERHEAD | 91-29287 | |
- | SLEEVE Comment: POWERHEAD | 91-55919 | |
- | HOLDER TOOL Comment: POWERHEAD | 91-52344 | |
- | PULLER KIT, Flywheel Comment: POWERHEAD | 91-849154T1 | |
- | LIFTING EYE Comment: POWERHEAD | 91-904551 | |
- | INSTALLER KIT Comment: POWERHEAD | 91-77109A3 | |
- | REMOVAL TOOL, Piston Pin Lock Ring Comment: POWERHEAD | 91-52952T1 | |
- | EXPANDER TOOL, Piston Ring Comment: POWERHEAD | 91-24697 | |
- | INSTALLER KIT, Piston Pin Comment: POWERHEAD | 91-74607A3 | |
- | STAND TOOL Comment: POWERHEAD | 91-30591T1 | |
- | CAP TOOL, Flywheel Puller Comment: POWERHEAD | 91-24161 | |
- | COMPRESSOR TOOL, Ring Comment: POWERHEAD | 91-823237T | 91-823237 POWERHEAD |
- | COMPRESSOR TOOL, Ring (2.0L) Comment: POWERHEAD | 91-65494T | |
- | COMPRESSOR TOOL (2.5L) Comment: POWERHEAD | 91-818773T | 91-818773 POWERHEAD |
- | TORQUE WRENCH, (0-150 lb-in) Comment: POWERHEAD | 91-66274 | |
- | PULLER PLATE Comment: POWERHEAD | 91-37241 | |
- | PRESSURE GAUGE Comment: DFI | 91-881834A1 | |
- | SCREW, (M5 x 25) Comment: DFI | 10-4007325 | |
- | INSTALLATION TOOL, Seal/Teflon Ring Comment: DFI | 91-8519803 | |
- | SIZING TOOL, Seal/Teflon Ring Comment: DFI | 91-8519802 | |
- | GAUGE KIT Comment: DFI | 91-881833A03 | 91-881833A 2 DFI |
- | MULTI METER Comment: DFI | 91-99750A1 |
Top Cowl
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Top Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY Comment: (BLACK) | 4021-852552T3 | |
1 | TOP COWL ASSEMBLY Comment: (SILVER) | 4021-852552T4 | |
2 | INLET, Air - Black Comment: (BLACK) | 821256T03 | 821256T 1 (BLACK) |
2 | INLET, Air - Silver Comment: (SILVER) | 821256T2 | |
3 | SCREW, (M6 x 16) | 10-82130016 | |
4 | SOUND BLANKET KIT | 854607A1 | |
5 | NOT SOLD SEPARATE, Sound Blanket-Top Back | NSS | |
6 | NOT SOLD SEPARATE, Sound Blanket-Port | NSS | |
7 | NOT SOLD SEPARATE, Sound Blanket-Starboard | NSS | |
8 | NOT SOLD SEPARATE, Sound Blankek-Front | NSS | |
9 | NOT SOLD SEPARATE, Sound Blanket-Back | NSS | |
10 | CAP PLUG | 19-823865 | |
11 | HANDLE ASSEMBLY, Black Comment: (BLACK) | 831207A16 | 831207A14, 831207T 3, 831207T10 (BLACK) |
11 | HANDLE ASSEMBLY, Silver Comment: (SILVER) | 831207A15 | 831207A 4 (SILVER) |
12 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
13 | SPACER | 23-831214 | |
14 | WASHER, Wave | 13-12134 | |
15 | CAM, Latch Shaft | 8M0001081 | 889566, F481777, F48177 |
16 | WASHER | 12-8M0214930 | |
17 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
18 | SCREW, (M6 x 16) | 10-1993716 | |
19 | BRACKET, Front | 8M0036792 | 821249M 2 |
20 | BUMPER, Latch | 815477 | |
21 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
22 | NUT, (M6) Stainless Steel | 11-401366 | |
23 | RING, Retaining | 53-8237951 | |
24 | ROLLER | 8M0207770 | |
25 | PIN, Roll | 8155381 | |
26 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
27 | NOT SOLD SEPARATE, Decal-Counter Rotation | NSS | |
28 | NOT SOLD SEPARATE, Decal-Break In | NSS |
Transom Brackets
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Transom Brackets:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BRACKET ASSEMBLY, Transom-Starboard | 3426-828334T03 | |
2 | BRACKET ASSEMBLY, Transom-Port | 3425-828333T08 | |
3 | FITTING, Grease (PORT) | 22-8M0169588 | |
4 | TILT TUBE | 826125A1 | |
5 | NUT, (1.00-14) Brass/Nickel Plate | 11-826135 | |
6 | O-RING, (.612 x .103) | 25-45711 | |
7 | WASHER | 13-88750 | |
8 | NUT, (.875-14) | 11-826164 | |
9 | SCREW, (.500-20 x 4.500) | 10-8M0149747 | |
10 | WASHER, (.530 x .870 x .105) Stainless Steel | 12-8M0204665 | |
11 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
12 | NUT, (.500-20) | 11-82671117 | |
13 | LEVER ASSEMBLY, Tilt Lock | 8M0115104 | 8M0115103, 99629T 2 |
14 | SPRING, Tension | 24-830899 | |
15 | NYLINER | 23-65830 | |
16 | SPRING, Compression | 24-830900 | |
17 | KNOB | 99633 | |
18 | PIN, Groove | 17-99615 | |
19 | PIN | 17-893709 | 17-99617 |
Vapor Separator Components
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Vapor Separator Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER KIT | 855432A1 | |
2 | FITTING, Straight, STRAIGHT | 22-8568431 | |
3 | FITTING, (90 Degree) | 22-196881 | |
4 | SEAL | 26-803878 | |
5 | FITTING KIT, Pump Outlet | 22-855437A2 | |
6 | NOT SOLD SEPARATE, O Ring | NSS | |
7 | SCREW AND WASHER, (#8-32 x .750) | 1395-808612 | 1399-5132 |
8 | GASKET | 27-855528 | |
9 | FLOAT KIT | 8M6004920 | |
10 | SHAFT | F10064 | |
11 | VALVE, Needle | 8M6004917 | |
12 | SCREW, (#6-32 x .187) | 1395-5902 | |
13 | PUMP KIT | 855427A1 | |
14 | SLEEVE | 8M6000589 | 23-855428 |
15 | BOWL KIT | 855434A1 | |
16 | SEAL | 26-8554331 | |
17 | PLUG KIT | 19-855435A1 | |
18 | ELBOW | 22-8554245 | |
19 | FILTER KIT | 35-18458Q4 | |
20 | PROBE | 8M0204710 |
Water Hoses
Back to TopBelow is the parts list for Mercury V-115 DFI (2.5L) Water Hoses:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FITTING | 22-8603001 | |
2 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
3 | HOSE, (48.00 Inches Bulk) (Cut to 20 Inches) | 32-77653101 | |
4 | FITTING, (.250-18) 90 Degree - Brass | 22-687271 | |
5 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
6 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
7 | TUBING, (15.00 Inches Bulk) (Cut to 7 Inches) | 32-85833939 | |
8 | STRAINER | 35-8348084 | |
9 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
10 | TUBING, (15.00 Inches Bulk), Cut to (4-1/2 Inches) | 32-85833939 | |
11 | FITTING | 22-291112 | |
12 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
13 | TUBING, (32.00 Inches Bulk) (Cut to 18-1/2 Inches) | 32-83476463 | |
14 | FITTING | 22-881866 | 22-859432 |
15 | TUBING, (44.00 Inches Bulk) (Cut to 15 Inches)(Gray) | 32-85978571 | |
16 | FITTING | 22-8M0207782 | |
17 | SENSOR, (0-50 PSI) (TAN) | 71-8M0157742 | |
18 | CLIP, (.625) | 54-858954 | |
19 | TEE, Fitting Comment: (NON-DIGITAL) | 22-875207 | |
20 | TUBING, (44.00 Inches Bulk) Comment: (NON-DIGITAL) | 32-85978571 | |
21 | COUPLER Comment: (NON-DIGITAL) | 22-8M0214971 | |
22 | PLUG Comment: (NON-DIGITAL) | 22-859732 | |
23 | FITTING, Adapter Comment: (NON-DIGITAL) | 22-8M0214970 | |
24 | TUBING, (5.00 Inches) Comment: (NON-DIGITAL) | 32-85978515 | |
25 | FITTING | 22-858459 | |
26 | HOSE, (48.00 Inches Bulk) (Cut to 9-3/4 Inches) | 32-77653101 | |
27 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
28 | FITTING, (.250-18) 90 Degree - Brass | 22-687271 | |
29 | CLAMP | 54-814634 | |
30 | HOSE, (48.00 Inches Bulk) (Cut to 15-1/2 Inches) | 32-77653101 | |
31 | HOSE, (48.00 Inches Bulk) (Cut to 11-3/4 Inches) | 32-77653101 | |
32 | FITTING, Straight (.125-27) | 22-16604 | |
- | POWERHEAD ASSEMBLY | 854008T00 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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