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Mercury 9.9 HP (4-STROKE)HP (232 cc) (0H000058 THRU 0H016909) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 22 Apr 2025 0 Comments

 

ACCESSORIES

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) ACCESSORIES:

Mercury 9.9 HP (4-STROKE)HP (232 cc) ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
OIL (CASE) 92-828000A12
TILLER HANDLE KIT 828030A3
TILL HANDLE KIT 828030A4
ELECTRIC START KIT 828003A1
BATTERY CHARGING KIT (RECTIFIER) 828038A1
TILLER HANDLE HARNESS/START BUTTON ASSEMBLY 828004A1
REMOTE CONTROL HARNESS ASSEMBLY 84-828022A2
CO-PILOT KIT 831257A1
REMOTE CONTROL ATTACHING KIT 828020A1
SIDE SHIFT CONVERSION KIT 831259A1
EXTENSION KIT 828032A1
EXTENSION KIT 828032A2
FUEL LINE (8 FT.) 32-877680Q8
FUEL LINE (12 FT.) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 WITH QUICK DISCONNECT
FUEL LINE (8 FT.) 32-877681Q8
FUEL LINE (12 FT.) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 WITH QUICK DISCONNECT ENGINE END ONLY
FUEL LINE 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 NO FIITINGS

BOTTOM COWL

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) BOTTOM COWL:

Mercury 9.9 HP (4-STROKE)HP (232 cc) BOTTOM COWL Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL 4000-825780F1
1 BOTTOM COWL 4000-825780F2
2 LEVER-COWL LATCH 825782F1
2 LEVER-COWL LATCH 825782F2
3 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
4 WAVE WASHER 13-12134
5 LATCH HOOK 893766 825783
6 WASHER 12-8M0214930
7 SCREW (M6 X 16) 10-4006731
8 SCREW (M6 X 35) 10-40011131
9 WASHER 12-69057
10 GROMMET 25-828129
11 GROMMET 25-828129
12 BUSHING 23-826618
13 DECAL-SHIFT 37-111851
14 GROMMET 25-826849
15 SCREW (M6 X 25) 10-40011129
16 WASHER 12-69057
17 GROMMET 25-828129
18 GROMMET 25-828129
19 BUSHING 23-826618
20 COVER 25-857002 25-826808 (MANUAL)
20 COVER 827403
21 SCREW (M6 X 20) 10-8M0204741
22 COVER 825569
23 GROMMET 25-825784

CAMSHAFT/OIL PUMP

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) CAMSHAFT/OIL PUMP:

Mercury 9.9 HP (4-STROKE)HP (232 cc) CAMSHAFT/OIL PUMP Diagram
Position No. Part Name OEM Number Supersedes
1 BELT 825657
2 NUT 11-825717
3 WASHER 12-825718
4 WASHER 12-825716
5 GEAR-DRIVE 43-825715
6 KEY 28-8M0084803 28-84403M
7 FILTER-OIL/SCREEN 35-825467T02 825467T 1
8 HOUSING 825499
9 O-RING 25-84464M
10 WASHER 12-82214M
11 BOLT 10-84931M
12 BOLT 10-82500930
13 BOLT 10-826957M 10-91725M
14 WASHER 12-825498
15 GEAR-DRIVEN 43-825494T 43-825494
16 WASHER 12-82710M
17 OIL SEAL 26-825455
18 CAMSHAFT 825454
19 OIL PUMP ASSEMBLY 825456T1
20 O-RING 25-825462
21 O-RING 25-827016
22 O-RING 25-825438
23 O-RING 25-84464M
24 BOLT 10-8248326
- POWERHEAD 61-822775T7
- GASKET SET 27-825847A95

CARBURETOR

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) CARBURETOR:

Mercury 9.9 HP (4-STROKE)HP (232 cc) CARBURETOR Diagram
Position No. Part Name OEM Number Supersedes
- CARBURETOR 3323-855107T02 3323-855107T 1 (S/N-0H013399 & BELOW)
- CARBURETOR 3323-827973T1
- CARBURETOR 3323-855107T02 3323-855107T 1 (S/N-0H014138 & UP)
1 SCREW 10-82980M
2 LOCKWASHER 13-82212M
3 STARTER SET 827473T 827473M
4 O-RING 25-827472T 25-827472M
5 PIPE 32-827471M
6 CLAMP 54-827482M
7 SEAL 26-827468M
8 SCREW-AIR ADJUSTING 10-827469M
8 SCREW-AIR ADJUSTING 10-809125M
9 SPRING 24-80437M
10 PLUG 19-855237 19-802702003, 19-809583 (S/N-0H014138 & UP)
11 SCREW 10-826931M
12 SPRING-PILOT ADJUSTING 24-82596M
13 STUD 16-825522
14 FLOAT PIN 17-80451M
15 ROD-ACCELERATOR PUMP 827485M
15 ROD-ACCELERATOR PUMP 809127M
16 NUT 11-82537M
17 SHAFT-CHOKE 827486M
18 WASHER 12-827488M
19 CLIP 53-827489M
20 MAIN NOZZLE 827467M
21 MAIN JET 91741M
22 SCREW 10-809128M
19 MAIN NOZZLE 809123M
20 MAIN JET / 82625M
21 O-RING 25-809124M
23 VALVE-NEEDLE 14182M
24 JET-PILOT 827465M
25 GASKET 27-80960M
26 PLUG-MAIN NOZZLE 19-827466M
27 FLOAT 827470M
28 GASKET-FLOAT CHAMBER 27-827463M
29 FILTER 35-827474M
30 JET-STARTER 827475M
31 VALVE-CHOKE 827483M
32 SCREW 10-827480M
33 GASKET 27-827481M
34 SCREW-DRAIN 10-827477M
35 O-RING 25-827476M
36 FLOAT BOWL 827464M
37 LOCKWASHER 13-82206M
38 SCREW 10-91738M
39 SPRING 24-827479M
40 DIAPHRAGM 827478M
41 COVER 827484M
41 COVER 809126M
42 24-827487M
43 LOCKWASHER 13-82206M
44 SCREW 10-83509M
45 SEAL 26-827737
- STOP-THROTTLE 828099
- NUT-PUSH 11-821285
- CARB REPAIR KIT 827493M

CLAMP BRACKET

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) CLAMP BRACKET:

Mercury 9.9 HP (4-STROKE)HP (232 cc) CLAMP BRACKET Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET 3404-8894A8
1 CLAMP BRACKET 3404-8894A9
2 CLAMP BRACKET 3403-8892A6
2 CLAMP BRACKET 3403-8892A7
3 THUMB SCREW ASSEMBLY 10-92767A3
4 WASHER-THUMB SCREW 12-73719
5 SCREW-WASHER ATTACHING 10-768042
6 SPACER 23-8M0084719
7 SCREW 10-4000333
8 DECAL (TILT) 37-12869
9 SHUTTLE-TILT LOCK 814427
10 TILT TUBE (MANUAL) 42078
11 CLIP-SAFETY 54-8M0085928 54-30954
12 NUT-TILT TUBE 11-93164
13 WASHER-TILT TUBE 12-71421
14 LEVER ASSEMBLY-TILT RETURN 42390A1
15 STRAP-TILT STOP - PORT SIDE 90901
16 SCREW-STRAP TO CLAMP BRACKET 10-42498
17 WAVE WASHER-TILT STOP STRAP SCREW 13-31030
18 BOLT-CLAMP BRACKET TO TRANSOM 10-43216
19 WASHER-CLAMP BRACKET BOLT 12-67983
20 NUT-CLAMP BRACKET BOLT 11-8267118
21 TILT TUBE 8M0041936 8M0035074, 883067, 30664 2, 74528 ELECTRIC
22 NUT 11-93164
23 SPACER 23-113841
24 SCREW 10-4000354
25 WASHER 12-56720
26 BRACKET 11607
27 NUT 11-401388
28 TIE ROD 11606T
29 BALL JOINT 29698
30 WASHER (.39 X .546 X .1) 12-8M0109680
31 WASHER (.97 X .56 X .19) 12-30521
32 WASHER (.390 X .625 X .062) 12-37828
33 SPACER 23-66751
34 NUT (.375-24) 11-8M0204726
35 SEAL KIT 19624A1

CRANKSHAFT, PISTONS AND CONNECTING RODS

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) CRANKSHAFT, PISTONS AND CONNECTING RODS:

Mercury 9.9 HP (4-STROKE)HP (232 cc) CRANKSHAFT, PISTONS AND CONNECTING RODS Diagram
Position No. Part Name OEM Number Supersedes
1 SEAL-OIL 26-825704
2 BEARING-THRUST 31-825710
3 CRANKSHAFT 400-825703
4 BEARING-MAIN 31-825706T 31-825706 (BROWN)
4 BEARING-MAIN 31-825706T10 31-825706 10 (BLACK)
4 BEARING-MAIN 31-825706T20 31-825706 20 (BLUE)
5 SEAL-OIL 26-825705
6 BOLT 10-825708
7 WASHER 12-825709
8 CONNECTING ROD 600-825707A2
9 CIRCLIP 53-82343M
10 PISTON PIN 41-825713
11 PISTON 700-825711T 700-825711 (STANDARD) SEE NOTE
11 PISTON 700-8257112
11 PISTON 700-825711T1
12 RING-PISTON 39-825712T1
12 RING-PISTON 39-8257123
12 RING-PISTON 39-825712T2
- POWERHEAD 61-822775T7
- GASKET SET 27-825847A95

CYLINDER BLOCK AND CRANKCASE

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) CYLINDER BLOCK AND CRANKCASE:

Mercury 9.9 HP (4-STROKE)HP (232 cc) CYLINDER BLOCK AND CRANKCASE Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKCASE ASSEMBLY 900-825688A1
2 PIN-DOWEL 17-825689
3 BOLT 10-41885M
4 BOLT 10-41837M
5 GASKET-CYLINDER BLOCK 27-825847
6 GASKET-INNER EXHAUST COVER 27-825693
7 COVER-INNER EXHAUST 825692
8 GASKET-OUTER EXHAUST COVER 27-825694
9 BOLT 10-893745025
10 COVER-OUTER EXHAUST 825695
10 COVER-OUTER EXHAUST 827736A1
11 FITTING 22-83326M
12 BOLT 10-82500930
13 O-RING 25-825483
14 THERMOSTAT 855676003 825212001, 825212, 855676
15 GASKET-COVER 27-825701
16 COVER-THERMOSTAT 825700
17 BOLT 10-8257021
18 PIPE 22-8830591
19 HOSE (16 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 GASKET-CYLINDER HEAD 27-8254821
21 CYLINDER HEAD ASSEMBLY 900-825720A1
22 GUIDE 825721
23 CIRCLIP 53-825038 825722
24 FITTING 22-83326M
25 BOLT 10-8M0205943
26 SPARK PLUG 33-827859
27 PLUG 825437
28 O-RING 25-825438
29 ANODE 825435
30 SCREW 10-825436
31 BOLT 10-825480
32 BOLT 10-825479
33 SEAL 825488
34 GROMMET 25-825485
35 COVER-CYLINDER HEAD 825484
36 PIPE-BREATHER 825486
37 NIPPLE 22-83326M
38 BOLT 10-8257021
39 O-RING 25-8M0052669 25-825492
40 PLUG-OIL 859578A1
41 DIPSTICK 19-825795
42 HOSE 32-826864
43 CONNECTOR-T 22-818993
44 HOSE (2 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
45 HOSE (1-1/2 IN.) 32-9912878
46 CONNECTOR 827335
46 TEE 22-733181
47 HOSE 32-825434
48 HOSE (10 IN.) ) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821 (NON BODENSEE)
49 HOSE 32-826863
50 FITTING 826861
- POWERHEAD 61-822775T7
- GASKET SET 27-825847A95

DRIVESHAFT HOUSING

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) DRIVESHAFT HOUSING:

Mercury 9.9 HP (4-STROKE)HP (232 cc) DRIVESHAFT HOUSING Diagram
Position No. Part Name OEM Number Supersedes
1 SEAL-RUBBER 26-825807
2 SEAL 26-825806
3 DAMPER 26-825805
4 O-RING 25-825804
5 BOLT 10-825773
6 SCREW (M6 X 20) 10-8M0204741
7 WASHER 12-8M0204649
8 PIN-DOWEL 17-82364M
9 SEAL-OIL 26-827406
10 EXHAUST GUIDE 825574A2
11 SEAL 825771
12 SEAL-OIL 26-85023
13 HOUSING-SEAL 827395
14 SEAL 825580
15 GUIDE 825581
16 SCREW 10-825582
17 STRAINER 825766
18 BOLT 10-825767
19 O-RING 25-825579
20 RELIEF VALVE 825578A1
21 GASKET-OIL PAN 27-8257741
22 SEAL 825765
23 OIL PAN 825764
24 O-RING 25-825770
25 DRAIN PLUG 825769
26 DAMPER 825768
27 SEAL 26-827241
28 WATER TUBE 32-825775
28 WATER TUBE 32-826035
29 GASKET 27-8258281
30 EXHAUST MANIFOLD 825772T 825772
31 BOLT 10-825773
32 COVER 825777
33 GASKET 27-8257781
34 PIN-DOWEL 17-82364M
35 HOUSING ASSEMBLY 1500-825538F1
35 HOUSING ASSEMBLY 1500-825835F1
35 HOUSING ASSEMBLY 1500-825538F2
35 HOUSING ASSEMBLY 1500-825835F2
36 COVER 825796F1
36 COVER 825797F1
36 COVER 825796F2
36 COVER 825797F2
37 SCREW (SELF-TAPPING) 10-4007841
38 COVER-OIL DRAIN 825798F1
38 COVER-OIL DRAIN 825798F2
39 SCREW (M8 X 40) 10-830106
40 MOUNT 8M0039074 42189 2
41 COVER-MOUNT 42374F6
41 COVER-MOUNT 42374F5
42 SCREW-MOUNT COVER 10-4009238
43 LOCKWASHER 13-400256
44 NUT-COVER SCREW 11-400212
45 PIPE 826682
46 PIPE 825575
47 WASHER 12-84273M
48 BUSHING 827336
49 NUT 11-84282M
50 SEAL 26-827947
51 SCREW (M5 X 10) 10-40056105
52 FUNNEL-OIL DRAIN 828364
- GASKET SET 27-825847A95

ELECTRICAL COMPONENTS

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) ELECTRICAL COMPONENTS:

Mercury 9.9 HP (4-STROKE)HP (232 cc) ELECTRICAL COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 NUT 11-82390M
2 WASHER 12-82214M
3 BUSHING 23-17044M
4 BRACKET 825682T 825682 ELECTRIC MODELS
5 GROMMET 25-97687M
6 WASHER 12-8M0204649
7 SCREW (M6 X 20) 56-8M0206596
8 RECTIFIER/REGULATOR ASSEMBLY 825680T 825680 ELECTRIC MODELS
9 SCREW 10-8248326
10 WIRE 825679
11 SWITCH-OIL PRESSURE 825678
12 BRACKET 825671
13 SCREW 10-84058M
14 CDI UNIT 825667T 825667
15 CABLE (MANUAL) 84-824912A6
16 SCREW 10-84058M
17 STA STRAP 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 CLAMP 825674
19 HARNESS-ENGINE (ELECTRIC) 84-827630A4
20 BOOT 84-825102A1
21 GROMMET 25-82069M
22 CABLE-FUSE 84-859451A1
23 FUSE 88-8M0207796
24 CABLE-FUSE 84-95084A19
25 SCREW 10-825502
26 COVER 825673
27 SCREW 10-8248326
28 PLATE 825672
29 IGNITION COIL ASSEMBLY 825668T 825668
30 PILOT LIGHT (MANUAL) 825656
31 SWITCH 87-11083A30
32 LANYARD SWITCH 15920Q54
33 RETAINER 8M0032846 12044 1
34 SCREW 10-4000326
35 WASHER 12-8M0204649
36 BRACKET 826011
37 BRACKET 8M0010250 95643M ELECTRIC MODELS
38 STARTER RELAY 826009T1
39 WASHER 12-827205
40 NUT 11-827204
41 BATTERY CABLE 84-88439A29
42 WIRE 826012
43 CAP 85-826574
44 GROMMET 25-828114
45 RETAINER 92753
46 DIODE ASSEMBLY 83-42551A3
47 CABLE 84-824372A1
48 CLAMP 54-805625 54-15754, 54-99118 ELECTRIC MODELS
49 LOCKWASHER 13-400256
50 NUT 11-400212
- POWERHEAD 61-822775T7

FUEL PUMP

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) FUEL PUMP:

Mercury 9.9 HP (4-STROKE)HP (232 cc) FUEL PUMP Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL PUMP 825470T 825470, 827742
1 FUEL PUMP 825470T 825470, 827742 (BODENSEE)
2 CHECK VALVE 827441M
3 DIAPHRAGM 827442M
4 SCREW 10-827443M
5 DIAPHRAGM 809129M
6 SCREW 10-83509M
7 WASHER 12-82847M
8 SEAL 809130M
9 SCREW 10-80954M
10 TUBING (21 IN.) 32-9912878
11 STA-STRAP 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 STRAINER 35-80365M
13 HOSE 32-825632
14 CLIP 54-82047M
15 SCREW (M6 X 30) 10-40019130
16 LOCKWASHER 13-400256
17 WASHER 12-8M0204649
18 CLIP 54-82047M
19 HOSE 32-82012M
20 O-RING 25-825478
21 CLIP 54-54457
22 WASHER 12-8M0204649
23 SCREW (M6 X 12) 10-4000326
24 FUEL CONNECTOR 22-8M0182334
25 GROMMET-FUEL CONNECTOR 25-18202
26 SCREW (M6 X 20) 10-8M0204741
27 TUBING (10 IN.) 32-9912878
28 TUBING (10 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821 BODENSEE

GEAR HOUSING (DRIVE SHAFT)(2.00:1 GEAR RATIO)

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) GEAR HOUSING (DRIVE SHAFT)(2.00:1 GEAR RATIO):

Mercury 9.9 HP (4-STROKE)HP (232 cc) GEAR HOUSING (DRIVE SHAFT)(2.00:1 GEAR RATIO) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING-COMPLETE 1666-8833T25
- GEAR HOUSING-COMPLETE 1666-8833T27
- GEAR HOUSING-COMPLETE 1666-8833T26
- GEAR HOUSING-COMPLETE 1666-8833T28
1 GEAR HOUSING 1600-8M0083312 1666-8833A17 (BLACK)
1 GEAR HOUSING 1666-8833A18
2 BUSHING-GEAR HOUSING 23-12009
3 DRAIN SCREW 22-8M0058389 22-67892A06
4 SEALING WASHER 12-191833
5 SLEEVE ASSEMBLY 822244A1
6 SLEEVE 23-823944
7 BUSHING 23-823943
8 SCREW PLUG KIT 10-79953Q04
9 SEALING WASHER 12-191833
10 SCREEN 35-421991
11 SCREW 10-13954
12 ANODE ASSEMBLY 97-42121Q02
13 SCREW 10-13954
14 SEAL 26-42133
15 PINION GEAR (13 TEETH) 43-8219251
16 WASHER-THRUST 12-41369
17 BEARING 31-22756
18 WATER PUMP BASE 46-42040T5
19 GASKET 27-192043
20 SEAL 26-33613
21 RETAINER 42375
22 SCREW 10-48408
23 QUAD RING 25-822236
24 OIL SEAL 26-413651
25 GASKET 27-19202001
26 WATER TUBE 32-42185A1
27 FACE PLATE 42200
28 COVER ASSEMBLY 46-42089A2
29 SEAL 26-421021
30 IMPELLER 47-42038Q02
31 KEY ASSEMBLY 28-8M0173458
32 GUIDE 444671
33 SCREW-WATER PUMP 10-82684430
34 WASHER 12-8M0204649
35 CAM-SHIFT 42039
36 SHIFT SHAFT 825536
36 SHIFT SHAFT 826873
37 NUT 11-400212
38 COUPLER 822419
39 SHIFT SHAFT (UPPER) 826875
40 E-RING 53-42389
41 GUIDE 8M0036770 42126
42 SCREW 10-40011109
43 NUT-GUIDE SCREW 11-401385
44 DRIVE SHAFT 45-825537
44 DRIVE SHAFT 45-825843
45 THRUST WASHER 12-822248
- SEAL KIT 26-41365A3
- REPAIR KIT 46-42089A5
- ENGINE GASKET SET 27-825847A95

GEAR HOUSING (PROPELLER SHAFT)(2.00:1 GEAR RATIO)

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) GEAR HOUSING (PROPELLER SHAFT)(2.00:1 GEAR RATIO):

Mercury 9.9 HP (4-STROKE)HP (232 cc) GEAR HOUSING (PROPELLER SHAFT)(2.00:1 GEAR RATIO) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING-COMPLETE 1666-8833T25
- GEAR HOUSING-COMPLETE 1666-8833T27
- GEAR HOUSING-COMPLETE 1666-8833T26
- GEAR HOUSING-COMPLETE 1666-8833T28
1 GEAR HOUSING 1600-8M0083312 1666-8833A17 (BLACK)
1 GEAR HOUSING 1666-8833A18
46 ROLLER BEARING 31-821321A1
47 FORWARD GEAR (26 TEETH) 43-821924A1
48 BUSHING 23-41367
49 CAM FOLLOWER 813139 42131
50 CLUTCH ASSEMBLY 52-821930A1
51 CROSS PIN 17-823951
52 SPRING 24-42204
53 PROPELLER SHAFT 44-821929
54 REVERSE GEAR (26 TEETH) 43-821926T1
55 BEARING CARRIER 42144T3
56 O-RING 25-8M0214923
57 BUSHING 23-821927
58 OIL SEAL 26-99325
59 OIL SEAL 26-821928
60 SCREW 10-82407110
61 SCREW 10-8240717
62 PROPELLER 48-828156A12 48-42522A12, 48-828156A45 (MANUAL - 9 X 9)
62 PROPELLER 48-828154A12 48-42521A12, 48-828154A45 (MANUAL - 9 X 8)
62 PROPELLER 48-828150A12 48-42524A12, 48-828148A12, 48-42518A11, 48-828148A45, 48-828150A45 (ELECTRIC - 9-3/4 X 5-1/2)
62 PROPELLER 48-828152A12 48-42520A12, 48-828152A45 (8 BODENSEE)
63 PROPELLER NUT 11-40140
64 THRUST HUB 8219321
65 SPACER 23-420911
66 REVERSE THRUST CUP 822559Q01 822559A 1
- SEAL KIT 26-41365A3
- ENGINE GASKET SET 27-825847A95

INTAKE

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) INTAKE:

Mercury 9.9 HP (4-STROKE)HP (232 cc) INTAKE Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW 10-826679
2 LOUVER 825588
3 FUNNEL 825826
4 FUNNEL & 827739
5 PIPE-BREATHER 825486
6 GASKET 27-825589
7 BOLT (M6 X 45) 10-4000334
8 WASHER 12-8M0204649
9 MANIFOLD 825584
10 GASKET-MANIFOLD 27-825586
11 GASKET-MANIFOLD 27-825587
12 WASHER 12-82214M
13 NUT 11-82390M
14 GASKET-MANIFOLD 27-825585
15 CLAMP 54-28700
16 HOLDER-GUIDE 825600
17 STUD 16-827317
18 CLAMP (USE WHERE APPLICABLE) 54-8M0024808
19 NUT 11-400212
20 PIPE-BREATHER 825597
21 FITTING-TELLTALE 22-813613
21 FITTING-TELLTALE 22-813613
22 PIPE-BREATHER & 827734
23 CAP 19-824473
24 SCREW 10-825511
25 SEPARATOR-OIL 825590
26 GASKET-OIL SEAL HOUSING 27-825592
27 SEPARATOR-OIL 825591
28 SCREW 10-84272M
29 HOSE 32-825598
30 HOSE 32-825632
31 SCREW 10-84272M
32 BREATHER 825593
33 BREATHER 825594
34 WASHER 12-82847M
35 SCREW 10-825515
36 GASKET-BREATHER 27-825596
37 SCREW 10-84272M
38 BREATHER 825595
- GASKET SET 27-825847A95

INTAKE/EXHAUST VALVE

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) INTAKE/EXHAUST VALVE:

Mercury 9.9 HP (4-STROKE)HP (232 cc) INTAKE/EXHAUST VALVE Diagram
Position No. Part Name OEM Number Supersedes
1 VALVE-INTAKE 825439
2 VALVE-EXHAUST 825440
3 WASHER 825441
4 SEAL 26-822647
5 SPRING-INNER 24-825442
6 RETAINER 827747
7 COTTER PIN-VALVE 28-893554 28-822651
8 LIFTER-VALVE 825445
9 ARM-ROCKER VALVE 825447A1
10 SCREW-VALVE ADJUSTING 10-825448
11 NUT 11-825449
12 SPRING 24-825452
13 COLLAR 825451
14 SPRING 24-825453
15 SHAFT-ROCKER 825450
16 RETAINER 825443
- POWERHEAD 61-822775T7
- GASKET SET 27-825847A95

MISCELLANEOUS INFORMATION

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) MISCELLANEOUS INFORMATION:

Mercury 9.9 HP (4-STROKE)HP (232 cc) MISCELLANEOUS INFORMATION Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL 90-80913195
0 SERVICE MANUAL 90-827857R1
0 DECAL SET 37-826335A00 37-826335A98, 37-826335A96, 37-826335A95 (BLACK 9.9) S/N-0H013399 & BELOW
0 DECAL SET 37-809727A00 37-809727A98, 37-809727A96 (BLACK 8 BODENSEE) S/N-0H013399 & BELOW
0 DECAL SET 37-826335A00 37-826335A98, 37-826335A96, 37-826335A95 (BLACK 9.9) S/N-0H013400 &
0 DECAL SET 37-809727A00 37-809727A98, 37-809727A96 (BLACK 8 BODENSEE) S/N-0H013400 &
0 DECAL SET 37-826336A03 37-826336A01, 37-826336A98, 37-826336A97, 37-826336A95 (GRAY 9.9) S/N-0H009514 & BELOW
0 DECAL SET 37-809710A98 37-809710A97, 37-809710A96 (GRAY 8 BODENSEE) S/N-0H009514 & BELOW
0 DECAL SET 37-826336A03 37-826336A01, 37-826336A98, 37-826336A97, 37-826336A95 (GRAY 9.9) S/N-0H009515 THRU 0H013399
0 DECAL SET 37-809710A98 37-809710A97, 37-809710A96 (GRAY 8 BODENSEE) S/N-0H009515 THRU 0H013399
0 DECAL SET 37-826336A03 37-826336A01, 37-826336A98, 37-826336A97, 37-826336A95 (GRAY 9.9) S/N-0H013400 & UP
0 DECAL SET 37-809710A98 37-809710A97, 37-809710A96 (GRAY 8 BODENSEE) S/N-0H013400 & UP
0 DECAL SET 37-853556A97
0 OWNERS MANUAL 90-10108980
0 OWNERS MANUAL 90-10192980
0 SERVICE MANUAL 90-827857R1

STARTER ASSEMBLY (MANUAL)

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) STARTER ASSEMBLY (MANUAL):

Mercury 9.9 HP (4-STROKE)HP (232 cc) STARTER ASSEMBLY (MANUAL) Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER ASSEMBLY 825635T1
2 HOUSING 827444M
3 THRUST WASHER 12-827451M
4 STARTER ROPE 50-12066Q10
5 SPRING-STARTER 24-827446M
6 DRUM-SHEAVE 827445M
7 COVER-STARTER HOUSING 827459M
8 LOCKWASHER 13-82186M
9 BOLT 10-82417M
10 STOPPER 827453M
11 SPRING 24-827456M
12 LINK 827457M
13 WASHER 12-82213M
14 COTTER PIN 18-43089M
15 PLATE-DRIVE 827458M
16 DAMPER 827461M
17 COVER 827460M
18 SPRING-DRIVE PLATE 24-827449M
19 WASHER-THRUST 12-827447M
20 ROLLER-ROPE 11704M
21 BUSHING 23-11705M
22 LOCKWASHER 13-11706M
23 LOCKWASHER 13-82212M
24 BOLT 10-82405M
25 PULLEY 827448M
26 PIN 17-825527
27 BUSHING 23-827450M
28 WASHER-DRIVE PAWL 12-827462M
29 NUT 11-82383M
30 BOLT 10-825528
31 SPRING-RETURN 24-827455M
32 ARM 827454M
33 WASHER 12-827452M
34 HANDLE 85174A1
35 BOLT (M8 X 30) 10-4000354
36 WASHER 12-4002317
37 STEERING CABLE 825650
38 BOLT (M5 X 12) 10-82239312
39 STAY 825651
40 STAY 825801

STARTER MOTOR ASSEMBLY

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) STARTER MOTOR ASSEMBLY:

Mercury 9.9 HP (4-STROKE)HP (232 cc) STARTER MOTOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
- STARTER MOTOR 825991A2
1 RETAINER 96360M
2 GEAR 97694T
3 BRACKET 814981M
4 O-RING 25-814982M
5 WASHER KIT 12-96364M
6 ARMATURE 96365M
7 STATOR 96366M
8 SPRING 24-84927M
9 BRUSH 96368M
10 BRUSH HOLDER 96367M
11 BRUSH 96369M
12 BRACKET 96370M
13 BOLT 10-84929M
14 NUT 11-827204
15 WASHER 12-827205
16 SCREW 10-827208
17 BATTERY CABLE 84-88439A30
18 BRACKET 826008T 826008
19 SCREW 10-4000354
20 WASHER 12-4002317
21 SCREW 10-827207

STATOR/ROTOR

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) STATOR/ROTOR:

Mercury 9.9 HP (4-STROKE)HP (232 cc) STATOR/ROTOR Diagram
Position No. Part Name OEM Number Supersedes
1 SHAFT 825663
2 COVER-FLYWHEEL 825662T 825662
3 SCREW 10-825510
4 COLLAR 825665
5 GROMMET 25-11416T
6 NUT 11-81770M
7 WASHER 12-81814M
8 ROTOR 825658
8 ROTOR 826016
9 BOLT 10-827029
10 STATOR 827399
10 STATOR 825659
11 MAGNETO BASE 825660T 825660
12 SCREW 10-827027
13 SCREW 10-827026
14 PIN-DOWEL 17-825010
15 KEY 28-8M0057164 28-81914M
16 PULSER 825661
17 SCREW (M5 X 10) 10-82104510

SWIVEL BRACKET

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) SWIVEL BRACKET:

Mercury 9.9 HP (4-STROKE)HP (232 cc) SWIVEL BRACKET Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET 3402-8831T08
1 SWIVEL BRACKET 3402-8831A9
2 GREASE FITTING 22-8M0169589
3 BEARING 23-421402
4 THRUST BEARING-UPPER 23-42080T01
5 BUSHING-LOWER 23-42139
6 SEAL 26-42077
7 THRUST WASHER-LOWER 12-42373
8 SPRING 24-421301
9 BRACKET 42082T04
10 PIN 17-420811
11 HOOK-REVERSE LOCK 8M0075731 42141 1
12 PIVOT PIN 17-830741A1
13 WASHER-PIVOT PIN 91963
14 RETAINING RING 53-832720
15 SPRING 24-42128
16 CARRYING HANDLE (#42085 2)
16 CARRYING HANDLE 42085F5
17 SPRING-REVERSE HOOK 24-42127
18 E-RING 53-13194
19 ROD 821961
20 BRAKE DISC 8165621
21 SWIVEL HEAD PLATE 821958A1
22 SCREW 10-40011126
23 BRAKE PLATE 821957
24 WASHER 12-29330
25 HANDLE 821959
26 NUT 11-8M0204726
- DECAL-CO-PILOT 37-8237011

SWIVEL HEAD AND STEERING HANDLE

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) SWIVEL HEAD AND STEERING HANDLE:

Mercury 9.9 HP (4-STROKE)HP (232 cc) SWIVEL HEAD AND STEERING HANDLE Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL HEAD 825551A2
1 SWIVEL HEAD 825551A3
2 BUSHING 23-823939
3 PLATE 826648
4 SCREW (M5 X .8 X 16) 10-40011107
5 WASHER 12-822145
6 WAVE WASHER 13-826792 13-34678 1, 13-822144
7 WASHER 12-822146
- TILLER HANDLE-COMPLETE 821468T65 821468T10, 821468A10 (BLACK) SIDE SHIFT
- TILLER HANDLE-COMPLETE 821468T11 821468A11 (GRAY) SIDE SHIFT
- TILLER HANDLE-COMPLETE 821468T12 821468A12 (BLACK) 9.9 HANDLE SHIFT
- TILLER HANDLE-COMPLETE 821468T13 821468A13 (GRAY) 9.9 HANDLE SHIFT
- TILLER HANDLE-COMPLETE 821463T84 821463A84 (BLACK) 8 BODENSEE HANDLE SHIFT
- TILLER HANDLE-COMPLETE 821463A85
8 STEERING HANDLE ARM 821468A66 821468T 8 (BLACK)
8 STEERING HANDLE ARM 821468T9
9 RETAINER 822441
10 SCREW (M5 X .8 X 16) 10-40011107
11 COVER KIT 822148A3
12 PULLEY 822150
13 PULLEY CASE (PART OF REF. #11) NSS
14 SCREW (10-16) 10-878608 10-812832
15 THROTTLE CABLE 43242T09
15 THROTTLE CABLE 43242T09
16 SLEEVE 85-9600910
17 DECAL 37-8242004
17 DECAL 37-8242002
18 GRIP 8M0221732
19 STOP SWITCH 87-8M0104613
20 THROTTLE FRICTION KNOB 821972T 821972
21 THROTTLE FRICTION LOCK 892995 821971
22 SCREW (M6 X 1 X 25) 10-8M0204707
23 THROTTLE HANDLE 821465
23 THROTTLE HANDLE 822429
23 THROTTLE HANDLE 831853
24 TILLER TUBE 821463T01 821463A 1
25 SPRING 24-96203
26 WASHER 12-4002317
27 STUD 16-825552
28 SCREW (M6 X 12 10-4000326
29 WASHER 12-8M0204649
30 PLATE 825541
31 SEAL 26-825547
32 MOUNT 825540
33 CLAMP 825544
34 SCREW (M8 X 30) 10-4000354
35 WASHER 12-4002317
36 SEAL 26-825543
37 BRACKET 825545
38 DAMPER 825546
39 NUT 11-401368
- STOP-THROTTLE HANDLE 828133

THROTTLE LINKAGE (ELECTRIC-REMOTE CONTROL)

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) THROTTLE LINKAGE (ELECTRIC-REMOTE CONTROL):

Mercury 9.9 HP (4-STROKE)HP (232 cc) THROTTLE LINKAGE (ELECTRIC-REMOTE CONTROL) Diagram
Position No. Part Name OEM Number Supersedes
1 PLUG 826037
2 STRAP 8280471
3 SCREW (M6 X 16) 10-4006731
4 SHIFT ARM 826025A1
5 NUT-PUSH 11-825677
6 RETAINER 822459
7 SCREW (M5 X 12) 10-82239312
8 SCREW (M6 X 20) 10-8M0204741
9 LINK 828050
10 LINK-JOINT 826065
11 NUT 11-8237515
12 THROTTLE LINK 825790
13 LINK-JOINT 826137
14 PLATE 826034
15 SCREW (M6 X 16) 10-4006731
16 SLIDE 828049
17 SPRING NLA
18 THROTTLE ARM 826028A2
19 RETAINER 822459
20 NUT-PUSH 11-825677
21 E CLIP 53-8237951
22 SHIFT SHAFT 852494A5
23 INTERLOCK LEVER 826063
24 SCREW (M5 X 35) 10-40011111
25 SCREW 10-825510
26 LOCKWASHER 13-400256
27 WASHER 12-8M0214930
28 COVER 826031
29 SCREW (M6 X 20) 10-8M0204741
30 PLATFORM 8260241
31 SEAL 828007
32 SCREW (M5 X 12) 10-82239312
33 PLATE 824994
34 SPRING 24-824993
35 SPRING 24-824992

THROTTLE LINKAGE (MANUAL)

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) THROTTLE LINKAGE (MANUAL):

Mercury 9.9 HP (4-STROKE)HP (232 cc) THROTTLE LINKAGE (MANUAL) Diagram
Position No. Part Name OEM Number Supersedes
1 SHIFT HANDLE 825792
2 GROMMET 25-825781
3 SCREW (M5 X 12) 10-82239312
4 STRAP 8280471
5 SCREW (M6 X 16) 10-4006731
6 SCREW (M6 X 20) 10-8M0204741
7 WASHER 12-8M0214930
8 LINK-SLIDING 830880 826064
9 LINK-JOINT 826065
10 NUT 11-8237515
11 THROTTLE LINK 825790
12 LINK-JOINT 826137
13 PULLEY 825787A2
14 BUSHING (SIDE SHIFT) 23-825788
15 NUT 11-401196
16 SPRING 24-824992
17 SPRING 24-824993
18 PLATE 824994
19 SCREW (M5 X 12) 10-82239312
20 SCREW (M5 X 35) 10-40011111
21 INTERLOCK LEVER 826063
22 HORIZONTAL SHIFT SHAFT 852494A5
23 SCREW (M6 X 20) (SIDE SHIFT) 10-8M0204741
24 CONTROL PLATFORM 8257863
25 BUSHING (SIDE SHIFT) 23-825789
26 PLUG 826037
27 GEAR-DRIVEN 826021
28 COVER 826022
29 SCREW (M6 X 20) 10-8M0204741
30 GEAR-DRIVER 826019

TOP COWL

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) TOP COWL:

Mercury 9.9 HP (4-STROKE)HP (232 cc) TOP COWL Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL 114-854654T3
1 TOP COWL 114-854654T4
1 TOP COWL 114-854654T3
1 TOP COWL 114-854654T4
2 AIR INLET SHIELD 825554F1
2 AIR INLET SHIELD 825554F2
3 SCREW (M6 X 16) 10-4006731
4 BRACKET (REAR) 8M0038412 822426 1
5 SCREW (M4 X 14.5) 10-8231871
6 LOCKWASHER 13-26995
7 NUT 11-8237515
8 BRACKET 893763 18173
9 SCREW (M6 X 16) 10-4006731
10 NUT 11-8237515
11 LOCKWASHER 13-26995
12 LATCH 826649
13 COVER 827702T 827702
14 SCREW (M4 X 14.5) 10-8231871
15 SEAL 8M0043391 828237 1
16 SOUND BLANKET KIT 825567A1
17 STARTER ROPE 47341A11
18 SUPPORT 8258271
19 SCREW (M6 X 20) 10-8M0204741
20 SCREW (M6 X 14) 10-82129114
21 BRACKET 827501
22 SCREW (M6 X 13) 10-40011126
23 HANDLE REST 825655A5
24 PLUG (REMOTE CONTROL) 19-822513
23 HANDLE REST 825655A5
24 PLUG 19-822513002 19-822513 1 I.D. OF REST ROPE HOLE IS 1/3 IN.
25 PLUG-LIGHT (REMOTE CONTROL) 19-827870
26 DECAL 37-8302584
27 DECAL 37-8500534
27 DECAL 37-8500534
27 DECAL 37-8263367
28 SEAL 8249952
29 DECAL-EPA INFO 37-855577A23 37-855577 23 (1998)

VISUAL WARNING KIT

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Below is the parts list for Mercury 9.9 HP (4-STROKE)HP (232 cc) VISUAL WARNING KIT:

Mercury 9.9 HP (4-STROKE)HP (232 cc) VISUAL WARNING KIT Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLT-Lamp Mounting 17334A4
2 LAMP 88-17429
3 BRACKET 76424
4 STUD 16-55422
5 WASHER 12-24676
6 NUT 11-68219
7 TERMINAL BLOCK 86-45915
8 SCREW (#8-5/8 IN.) 10-16324
9 SCREW (10-16 X 3/8 IN.) 10-878607 10-817626
10 CABLE 84-11149A3

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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