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Mercury 800 (6 CYL.) (1335465 THRU 1398629) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 800 (6 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

BOTTOM COWL ASSEMBLY

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Below is the parts list for Mercury 800 (6 CYL.) BOTTOM COWL ASSEMBLY:

Mercury 800 (6 CYL.) BOTTOM COWL ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL ASSEMBLY 183-1681A2
2 INSERT, TAP-LOCK 21041
3 TRIM MOULDING ASSEMBLY 29997A1
4 SPLICER, TRIM MOULDING - REAR 29998
5 SCREW, DECORATIVE - MOULDING TO BOTTOM COWL 10-29226
6 WASHER, FIBRE - MOULDING FASTENING SCREW 12-24671
7 NUT, NYLON CAP - MOULDING FASTENING SCREW 11-29225
8 LOCKWASHER, MOULDING FASTENING SCREW 13-26995
9 NUT, BRASS - MOULDING FASTENING SCREW 11-26419
10 BAFFLE, BOTTOM COWL 30005
11 SCREW, BAFFLE TO BOTTOM COWL 10-21106
12 BRACKET, RECTIFIER MOUNTING 27971
13 SCREW, BRACKET TO BOTTOM COWL (1 1/8") 10-21091
14 SCREW, BRACKET TO BOTTOM COWL (1 1/4") 10-56500
15 NUT, RECTIFIER BRACKET MOUNTING SCREW 11-8M0207775
16 BRACKET, PIVOT PIN TO BOTTOM COWL 30003
17 PIN, PIVOT - BOTTOM COWL 17-30004
18 NUT, PIVOT PIN FASTENING 11-20696
19 GASKET, POWERHEAD TO BOTTOM COWL 27-29914
20 SCREW, BOTTOM COWL TO DRIVE SHAFT HOUSING 10-21504
21 BRACKET, CABLE END ANCHOR 20557
22 SCREW, ANCHOR BRACKET TO BOTTOM COWL 10-29200
23 STOP BLOCK, THROTTLE ADJUSTING 21968
24 WASHER, STOP BLOCK SCREW 12-21967
25 SCREW, STOP BLOCK HOLDING 10-28636
26 LEVER, CONTROL 29890
27 SPRING, TENSION - CONTROL LEVER TO VERTICAL SHAFT 24-29109
28 SCREW, CONTROL LEVER TO BOTTOM COWL 10-37612
29 WASHER, CONTROL LEVER SCREW 12-8M0042641 12-29395
30 BUSHING, STEEL - CONTROL LEVER 23-29529
31 PIN ASSEMBLY - CLEVIS YOKE 17-30978A1
32 PIN, ROLL - CLEVIS YOKE PIN 17-239281
33 SCREW, CLEVIS PIN TO CONTROL LEVFER 10-20584
34 WASHER, WAVE - CLEVIS PIN SCREW 13-29402
35 NUT, CLEVIS PIN SCREW 11-8M0204718
36 LINK, CONTROL LEVER TO VERTICAL LEVER 26591
37 SWIVEL, VERTICAL LEVER 26590
38 WASHER, WAVE - VERTICAL LEVER SWIVEL 13-21067
39 NUT, SWIVEL TO VERTICAL LEVER 11-20110
40 SWIVEL, CONTROL LEVER 27948
41 WASHER, CONTROL LEVER SWIVEL 12-8M0204649
42 NUT, SWIVEL TO CONTROL LEVER 11-8267089
43 LINK ROD ASSEMBLY - CONTROL LEVER END 26589A1
44 ROD, LINK - DRIVE CAM 26588
45 NUT, LINK ROD ADJUSTING 11-25168
46 WASHER, LINK ROD END 12-20533
47 SPRING, TENSION - LINK ROD TO BOTTOM COWL 24-24826
48 COTTER PIN, LINK ROD TO CONTROL LEVER 18-210711
49 CAM, DRIVE - TILTLOCK 29481
50 CAM, TOP - TILTLOCK 29482
51 NUT, CAM FASTENING - PUSH ROD 11-862902 11-25594

CARBURETOR ASSEMBLY

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Below is the parts list for Mercury 800 (6 CYL.) CARBURETOR ASSEMBLY:

Mercury 800 (6 CYL.) CARBURETOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR ASSEMLBY, COMPLETE (KA-10A) 1333-1707
2 FLOAT ASSEMLBY 1395-8673
3 PIN, FLOAT LEVER PINION 17-20853
4 LEVER, FLOAT (LOWER) 1399-102
5 LEVER, FLOAT (UPPER) 1399-101
6 INLET NEEDLE, SEAT AND GASKET 1395-92581
7 GASKET, INLET SEAT 27-25033
8 SCREW, THROTTLE STOP LEVER 1395-6027
9 LEVER, THROTTLE STOP (SEE NOTE BELOW) 8146791
10 SHAFT, THROTTLE 1399-2012
11 SPRING, THROTTLE SHAFT RETURN (CENTER AND LOWER CARBURETOR) 24-26890
11 SPRING, THROTTLE SHAFT RETURN (UPPER CARBURETOR) 24-20869
12 JET, MAIN FUEL (.065) - STANDARD 1399-1465
12 JET, MAIN FUEL (.063) 1399-1463
12 JET, MAIN FUEL (.061) 1399-1461
12 JET, MAIN FUEL (.059) 1399-1459
13 GASKET, MAIN FUEL JET 27-28409
14 SPRING, IDLE ADJUSTMENT SCREW 24-27160
15 SCREW, IDLE ADJUSTMENT 1399-1713
16 GASKET, FLOAT BOWL COVER 1399-99
17 COVER, FLOAT BOWL 1399-1133
18 SCREEN, FILTER - NOT AS SHWON 1399-3938
19 SCREW, FLOAT BOWL COVER (SHORT) 10-22625
20 SCREW, FLOAT BOWL COVER (LONG) 10-25850
21 GASKET, STRAINER COVER (LARGE) 27-25851
22 GASKET, STRAINER COVER (SMALL) 27-25849
23 COVER, STRAINER 1399-1135
24 GASKET, STRAINER COVER SCREW 27-25848
25 SCREW, STRAINER COVER FASTENING 10-25822
26 NOZZLE, MAIN 1399-1739
27 SCREW, PLUG - MAIN NOZZLE 10-23178
28 SCREW AND LOCKWASHER, THROTTLE SHUTTER 10-23035
29 SHUTTER, THROTTLE 1399-1740
30 TUBE, IDLE 1399-1702
31 GASKET, IDLE TUBE 27-23180
32 SCREW, PLUG - BODY CHANNEL 10-28845
33 WELCH PLUG, BODY CHANNEL 19-20011
34 SCREW, PLUG - MAIN FUEL JET CHANNEL 10-28405
35 GASKET, JET CHANNEL PLUG SCREW 27-28406
-- GASKET AND PACKING SET (1 PER CARBURETOR) 1399-2015
-- REPAIR PARTS KIT (1 PER CARBURETOR) 1399-1741
36 GASKET, CARBURETOR FLANGE 27-757911
37 NUT, CARBURETOR MOUNTING STUD 11-29250

CARBURETOR LINKAGE AND CHOKE SOLENOID

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Below is the parts list for Mercury 800 (6 CYL.) CARBURETOR LINKAGE AND CHOKE SOLENOID:

Mercury 800 (6 CYL.) CARBURETOR LINKAGE AND CHOKE SOLENOID Diagram
Position No. Part Name OEM Number Supersedes
1 CHOKE SOLENOID, TOOP COWL 29690
2 TERMINAL, CHOKE SOLENOID LEAD 30050
3 SCREW, CHOKE SOLENOID TO TOP COWL 10-24773
4 LOCKWASHER, CHOKE SOLENOID SCREW 13-26991
5 SCREW, CHOKE SOLENOID TO TOP COWL 10-20540
6 LOCKWASHER, CHOKE SOLENOID SCREW 13-26992
7 GROUND STRAP ASSEMBLY, CHOKE SOLENOID TO ADAPTOR 397-421A2
8 CLIP, CHOKE SOLENOID WIRE 54-648552
9 SCREW, WIRE CLIP TO TOP COWL 10-24239
10 "D" WASHER, WIRE CLIP FASTENING SCREW 8M0084613 69205
11 "S" CLIP, CHOKE SOLENOID WIRE TO TOP COWL 54-22783
12 PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID 27031A1
13 PLATE, ADAPTOR - PLUNGER TO CHOKE ROD 27126
14 GROMMET, ADAPTOR PLATE 25-26633
15 WASHER, PLUNGER LINK 12-26014
16 COTTER PIN, PLATE TO PLUNGER LINK 18-26953
17 WASHER, ADAPTOR PLATE SCREW 12-27882
18 LOCKWASHER, ADAPTOR PLATE SCREW 13-26994
19 SCREW, ADAPTOR PLATE TO CHOKE ROD 10-21281
20 CLUSTER, THROTTLE LEVER (UPPER CARBURETOR) 27977
21 SCREW, CLUSTER TO THROTTLE LEVER 1395-6027
22 CARBURETOR ASSEMBLY, COMPLETE 1333-1707
23 THROTTLE PICK-UP BRACKET ASSEMBLY 53649A2
24 SCREW, THROTTLE BRACKET MOUNTING 10-29239
25 CLAMP, UPPER - THROTTLE PICK-UP BRAKCET 27869
26 CLAMP, LOWER - THROTTLE PICK-UP BRACKET 27870
27 SCREW, UPPER AND LOWER CLAMP FASTENING 10-69022
-- WASHER, CLAMP FASTENING SCREW 12-30164
28 BRACKET, COIL LEAD RETAINER 26977
29 SCREW, RETAINER BRACKET TO CENTER CARBURETOR 10-98253
30 LOCKWASHER, BRACKET FASTENING SCREW 13-21272
31 ROD, CHOKE 30170
32 STUD, CARBURETOR - CHOOKE LEVER PIVOT 16-30172
33 SHUTTER, CHOKE - CARBURETOR (SEE NOTE BELOW) 38604
-- BUSHING, NYLON - UPPER CHOKE SHUTTER 23-30438
34 RIVET, CHOKE LEVER TO CHOKE ROD 17-25391
35 WASHER, CHOKE LEVER CARBURETOR STUD 12-30164
36 NUT, CHOKE LEVER TO CARBURETOR STUD 11-20110
37 SPRING, CHOKE ROD TENSION 24-28965
38 RETAINER, CHOKE ROD SPRING TO CARBURETOR 27711
39 SCREW, RETAINER TO LOWER CARBURETOR 10-28713

CLAMP AND SWIVEL BRACKET ASSEMBLY

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Below is the parts list for Mercury 800 (6 CYL.) CLAMP AND SWIVEL BRACKET ASSEMBLY:

Mercury 800 (6 CYL.) CLAMP AND SWIVEL BRACKET ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY 1440-1468A1
2 THUMB SCREW ASSEMBLY 28403A3
3 WASHER, THUMB SCREW 12-28404
4 TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET 28122
5 SHIM, CLAMP BRACKET TILT TUBE (.010 - .020) 15-25600
6 NUT, TILT TUBE FASTENING 11-8M2014641 11-826713 23
7 CAP, PLASTIC - TILT TUBE 25606
8 SPACER, CLAMP BRACKET STUD 23-59624
9 STUD, CLAMP BRACKET 16-59625
10 LOCKWASHER, CLAMP STUD 27-36993
11 NUT, CLAMP BRACKET STUD 11-22053
12 TILT LOCK PIN ASSEMBLY 17-8M0026068 17-49930A 1
13 SLEEVE, RUBBER - TILT LOCK PIN BUMPER 32-28052
14 SWIVEL BRACKET ASSEMBLY 1446-1592A1
14 SWIVEL BRACKET ASSEMBLY 1447-1448A1
15 FITTING, GREASE 22-69059
16 OIL SEAL (2 USED ON LATER ENGINES) 26-32911
17 SPRING, COIL - SWIVEL BRACKET 24-94891
18 PIN, COIL SPRING MOUNTING 17-28658
19 LUBRICAP, SWIVEL PIN GEAR FITTING 19-77633Q
20 SPACER, RUBBER - COIL SPRING POSITIONING 23-28688
21 PIN, REVERSE LOCK SPRING ATTACHING 17-25598
22 SWIVEL PIN AND TOP YOKE ASSEMBLY 17-28211A1
22 SWIVEL PIN AND TOP YOKE ASSEEMBLY 17-28211A2
22 SWIVEL PIN AND TOP YOKE ASSEMBLY 17-28254A2
22 SWIVEL PIN AND TOP YOKE ASSEMBLY 17-28254A3
23 BUMPER, TOP YOKE 28203
24 BOLT, TOP YOKE TO UPPER MOUNT 10-28255
24 BOLT, TOP YOKE TO UPPER MOUNT 10-30453
25 NUT, TOP YOKE BOLT FASTENING 11-8M0204653
26 WASHER, SWIVEL PIN - LOWER (TOP WASHER OPTIONAL) 12-25176
27 SERIAL PLATE 38-29538
28 SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET 10-25612
29 STRAP STOP, DRIVE SHAFT HOUSING TO SWIVEL BRACKET 28205T
30 SCREW, STRAP STOP TO DRIVE SHAFT HOUSING 10-28200
31 NUT, STRAP STOP FASTENING SCREW 11-25269
32 YOKE, BOTTOM 30197
32 YOKE, BOTTOM 30451
33 NUT, SWIVEL PIN RETAINING 11-71956
34 ROD, PUSH - REVERSE LOCK 29484
34 ROD, PUSH - REVERSE LOCK 29485
35 SPRING, REVERSE LOCK TENSION 24-26625
36 REVERSE LOCK ASSEMBLY 26903A4
37 SHAFT, REVERSE LOCK PIVOT 56349
38 WASHER, PUSH ROD 12-20546
39 COTTER PIN, PUSH ROD TO REVERSE LOCK 18-25191
40 COTTER PIN, REVERSE LOCK TO SHAFT 18-45882
41 TILT STOP LEVER ASSEMBLY 30200A1
42 SCREW, TILT STOP LEVER ANCHOR 10-28339
43 WASHER, WAVE - LEVER ANCHOR SCREW 13-20846
44 NUT, LEVER ANCHOR SCREW 11-8M0207775
45 PIN, UPPER SHOCK MOUNTING 55-28416
46 SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET 23-28199
47 WASHER, UPPER BUSHING RETAINER (INNER) 12-28196
48 WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER) 12-8M0204648
49 SCREW, NYLOCK - UPPER AND LOWER SHOCK MOUNTING PIN 10-28450
50 SHOCK ABSORBER 55-28209
51 BUSHING, RUBBER - SHOCK ABSORBER 23-28198
52 PIN, LOWER SHOCK MOUNTING 55-696531
-- PIN, LOWER SHOCK MOUNTING 55-28414
-- SCREW, LOWER SHOCK PIN TO DRIVE SHAFT HOUSING 10-28424
-- NUT, LOWER SHOCK PIN SCREW 11-8267089
53 WASHER, LOWER BUSHING RETAINER (INNER) 12-8M0204695
54 BOLT, CLAMP BRACKET TO BOAT TRANSOM 10-68298
55 WASHER, CLAMP BRACKET BOLT 12-68410
56 NUT, CLAMP BRACKET BOLT 11-82670912

COWLING AND FRONT COVER

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Below is the parts list for Mercury 800 (6 CYL.) COWLING AND FRONT COVER:

Mercury 800 (6 CYL.) COWLING AND FRONT COVER Diagram
Position No. Part Name OEM Number Supersedes
1 COWL FRONT COVER ASSEMBLY 184-2043A3
1 COWL FRONT COVER ASSEMBLY 184-2043A3
2 EMBLEM, FRONT COVER (SEE NOTE BELOW) 26183A5
3 BRACKET, COVER REINFORCEMENT 29560
4 SCREW, BRACKET TO FRONT COVER 10-29226
5 LOCKWASHER, BRACKET FASTENING SCREW 13-26995
6 NUT, BRACKET FASTENING SCREW 11-26419
7 BUMPER, RUBBER - FRONT COVER BRACKET 29345
8 SCREW, COVER FASTENING 10-29552
9 WASHER, COVER FASTENING SCREW (RUBBER) 12-26162
10 WASHER, COVER FASTENING SCREW (NYLON) 12-27897
11 BLANKET, SOUND ABSORBING (THIN) Comment: USE WITH 184-1687A3 COVER ASSEMBLY 29001
12 BLANKET, SOUND ABSORBING THICK) Comment: USE WITH 184-1687A3 COVER ASSEMBLY 29344
-- BLANKET, SOUND ABSORBING Comment: USE WITH 184-1687A3 COVER ASSEMBLY 30287
-- INSERT, BLANKET - UPPER AND CENTER Comment: USE WITH 184-1687A3 COVER ASSEMBLY 30288
-- INSERT, BLANKET - LOWER Comment: USE WITH 184-1687A3 COVER ASSEMBLY 30289
13 WRAP AROUND COWL ASSEMBLY (WITH #8 COMPONENT PARTS) 185-1699A2
13 WRAP AROUND COWL ASSSEMBLY ( WITH #10 COMPONENT PARTS) 2120-2509A5
14 HANDLE, COWL LATCH 8,21060
14 HANDLE, COWL LATCH 10,46785A1
15 "E" RING, COWL LATCH HINGE PIN 23-20158
16 PIN, HINGE - COWL LATCH HANDLE 17-21057
17 SWIVEL, COWL LATCH 8,25690
17 SWIVEL, COWL LATCH 10,46785A1
18 HOOK, COWL LATCH FASTENING 8,25691
18 HOOK, COWL LATCH FASTENING 10,30413
19 BLANKET, SOUND ABSORBING - WRAP AROUND COWL 30021
-- GLUE, ADHESIVE - BLANKET FASTENING 92-86166Q1

CRANKSHAFT, PISTONS AND CONNECTING RODS

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Below is the parts list for Mercury 800 (6 CYL.) CRANKSHAFT, PISTONS AND CONNECTING RODS:

Mercury 800 (6 CYL.) CRANKSHAFT, PISTONS AND CONNECTING RODS Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT 417-1750
2 OILER, FELT - DRIVE SHAFT SPLINE 30241
3 KEY, FLYWHEEL DRIVE 28-45554
4 CENTER MAIN BEARING ASSEMBLY 521-1490A1
5 DOWEL PIN, CENTER MAIN BEARING 17-20032
6 BEARING, NEEDLE - OUTER RACE 29-714221
7 RACE, OUTER (PAIR) 26113T
8 RING, SNAP - OUTER RACE 53-26933
9 DOWEL PIN, STEPPED 17-27732
10 SCREW, CENTER MAIN BEARING CLAMPING 10-22968
11 NUT, BEARING CLAMPING SCREW 11-8M0207775
12 MAIN BEARING ASSEMBLY, VALVE TYPE 527-1932A2
13 DOWEL PIN, MAIN BEARING 17-20032
14 SCREW, MAIN BEARING CLAMPING 10-30259
15 REED SET, MATCHED - MAIN BEARING 34-88498A1
16 REED STOP, MAIN BEARING RED VALVES 34-20053
17 WASHER, REED STOP MOUNTING SCREW 12-26014
18 SCREW, REED STOP MOUNTING 10-20055
19 PISTON AND PISTON PIN ASSEMBLY (2 RING) 729-1948A2
20 LOCK RING, PISTON PIN 40-30002
21 RING, PISTON (3/32") - SEE NOTE BELOW 39-30587A12
22 CONNECTING ROD AND CAP ASSEMBLY 611-1747A3
23 SCREW, CONNECTING ROD 10-45379
24 NUT, CONNECTING ROD SCREW 11-20061
25 BEARING, NEEDLE - CRANKPIN 29-47897
26 BEARING, NEEDLE - PISTON PIN 29-39656
27 WASHER, NEEDLE LOCATING 12-29681
-- PISTON AND PISTON PIN ASSEMBLY (2 RING) OVERSIZED 729-1949A2
-- RING, PISTON (3/32") OVERSIZED 39-30704A12

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

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Below is the parts list for Mercury 800 (6 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Mercury 800 (6 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK AND CRANCASE ASSEMBLY SEE NOTE BELOW 833-1919A3
1 CYLINDER BLOCK AND CRANCASE ASSEMBLY 833-1919A3
2 PIN, DOWEL - CYLINDER BLOCK TO MAIN BEARING 17-20032
3 BUSHING, CRANKCASE - COWL MOUNTING STUD 23-26348
4 STUD, CARBURETOR MOUNTING 16-21831
5 PIN, DOWEL - CRANCASEE TO CYLINDER BLOCK 17-43044
6 STUD, CRANKCASE TO DRIVE SHAFT HOUSING 16-64281
7 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING 16-26135
8 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING 16-26134
9 SCREW, CRANKCASE CYLINDER BLOCK (3 1/4") 10-29877
9 SCREW, CRANKCASE TO CYLINDER BLOCK (2 1/2") 10-26132
10 SCREW, CRANKCASE TO CYLINDER BLOCK (1 5/8") 10-69091
10 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2") 10-78841
11 NUT, CRANKCASE FASTENING SCREW 11-29250
12 BRACKET, CLAMP EXTENSION 53-78201
13 SCREW, MAIN BEARING LOCKING 10-20089
14 SCREW, CENTER MAIN BEARING LOCKING 10-20359
15 TAB WASHER, BEARING LOCKING SCREW 14-20091
16 END CAP ASSEMBLY, UPPER 1125-1675A1
17 OIL SEAL 26-41953
18 "O" RING 25-20081
19 BEARING, BALL 30-63742T
20 SHIM, END CAP TO CRANKCASE (.002 - 3-5-10) 15-20082A1
21 SCREW, END CAP MOUNTING 10-30225
22 END CAP ASSEMBLY, LOWER 1126-1751A1
23 OIL SEAL, UPPER 26-41953
24 OIL SEAL, LOWER 26-29478
25 "O" RING 25-20081
26 BEARING, BALL 30-63742T
27 CHECK VALVE ASSEMBLY, END CAP 21-28481A1
28 SHIM, END CAP TO CRANKCASE (.002-3-5-10) 15-20085A1
29 SCREW, END CAP MOUNTING 10-30225
30 GASKET, CYLINDER BLOCK TO MANIFOLD PLATE 27-30013
31 PLATE, EXHAUST MANIFOLD 30066
32 GASKET, MANIFOLD PLATE TO COVER 27-30012
33 COVER, EXHAUST MANIFOLD 29888
34 SCREW, MANIFOLD COVER MOUNTING 10-28667
35 CLAMP, SPARK PLUG LEADS TO COVER 54-26519
36 GROUND STRAP ASSEMBLY, CYLINDER BLOCK TO BOTTOM COWL 30109
37 SWITCH, MERCURY 58124A1
38 CLAMP, MERCURY SWITCH HOLDING 54-22875
39 "D" WASHER, CLAMP FASTENING SCREW 8M0084613 69205
40 SCREW, MERCURY SWITCH CLAMP TO EXHAUST COVER 10-20401
41 GASKET, CYLINDER BLOCK COVER 27-31798
41 GASKET, CYLINDER BLOCK COVER (SEE NOTE BELOW) 27-31798
42 CYLINDER BLOCK COVER ASSEMBLY 1011-1946A1
42 CYLINDER BLOCK COVER ASSEMBLY (SEE NOTE BELOW) 1011-1946A1
43 BUSHING, COVER - COWL MOUNTING STUD 23-26348
44 PLUG, PIPE - CYLINDER BLOCK COVER 22-328022
45 SCREW, CYLINDER BLOCK COVER MOUNTING 10-20653
46 NUT, COVER MOUNTING SCREW 11-8M0207775
47 GASKET, TRANSFER PORT COVER 27-29866
48 COVER, TRANSFER PORT 29886
49 SCREW, TRANSFER PORT COVER MOUNTING (5/8") 10-20540
49 SCREW, TRANSFER PORT COVER AND RESISTOR SNUBBER MOUNTING Comment: (1 3/8") 10-24770
50 LOCKWASHER, TRANSFER PORT COVER AND SNUBBER MOUNTING SCREW 13-26992
51 CONNECTOR, CYLINDER BLEED HOSE - LOWER AND CENTER 22-67902
52 HOSE, UPPER AND LOWER CYLINDER BLEED 32-9912688
53 TEE, CHECK VALVE AND ADAPTOR 22-25956
54 ADAPTOR AND CHECK VALVE ASSEMBLY 22-28586A1
55 CHECK VALVE ASSEMBLY - ADAPTOR 21-28481A1
56 CHECK VALVE ASSEMBLY, UPPER - BLEED HOSE 22-62365A1
55 CHECK VALVE ASSEMBLY 21-28481A1
57 CLAMP, BLEED HOSE TO CONNECTOR 54-20387

DISTRIBUTOR ADAPTOR AND PILOT ASSEMBLY

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Below is the parts list for Mercury 800 (6 CYL.) DISTRIBUTOR ADAPTOR AND PILOT ASSEMBLY:

Mercury 800 (6 CYL.) DISTRIBUTOR ADAPTOR AND PILOT ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 RING, SNAP - BALL BEARING RETAINING 53-26406
2 BEARING, BALL - DRIVE SHAFT 30-26379
3 DRIVE SHAFT ASSEMBLY - DISTRIBUTOR 45-29864A1
4 SPRING, DISTRIBUTOR DRIVE SHAFT 24-28469
5 PILOT ASSEMBLY 29874A1
6 BEARING, BALL - DISTRIBUTOR PILOT 30-20066
7 SPRING, HORSESHOE 24-29275
8 PIN, SPRING TERMINAL 17-27962
9 WASHER, SPRING TERMINAL PIN 12-8M0204649
10 SECTOR GEAR AND PIN ASSEMBLY 43-29892A1
11 PIN, SPRING RETAINER 17-27961
12 FITTING, GREASE - SECTOR GEAR 22-69059
13 THROTTLE ACTUATOR ASSEMLBY 29558A1
14 BUSHING, NYLON - THROTTLE ACTUATOR 23-26602
15 SCREW, THROTTLE ACTUATOR TO SECTOR GEAR 10-69022
16 WASHER, THROTTLE ACTUATOR FASTENING SCREW 12-847883 12-20128
17 LOCKWASHER, THROTTLE ACTUATOR FASTENING SCREW 13-26996
18 ADAPTOR, DISTRIBUTOR 30404
19 FITTING, GREASE - ADAPTOR 22-25094
20 SCREW, ADAPTOR AND PILOT TO CRANKCASE FLANGE 10-78841
21 WASHER, ADAPTOR AND PILOT FASTENING SCREW 12-20084
22 NUT, ADAPTOR AND PILOT FASTENING SCREW 11-22053
23 WASHER, THRUST - DISTRIBUTOR PILOT 12-27939
24 TAB WASHER, CAP LOCKING 14-27960
25 WASHER, WAVE - TAB WASHER TENSIOM 13-27959
26 CAP, ADAPTOR AND PILOT FASTENING 27955
27 SCREW, ADAPTOR AND PILOT TO DISTRIBUTOR 10-28668
28 LOCKWASHER, ADAPTOR AND PILOT TO DIST. SCREW 13-26992
29 SPACER, DRIVEN PULLEY 23-29909
30 DRIVEN PULLEY ASSEMBLY 29906A1
31 PIN, DRIVEN PULLEY 17-29908
32 FLANGE, DRIVEN PULLEY 29907
33 KEY, MAGNETO DRIVING 28-29910
34 SCREW, PULLEY CLAMPING 10-41506
35 LOCKWASHER, PULLEY CLAMPING SCREW 13-26996
36 BELT, TIMING 20140
37 GROUND STRAP ASSEMBLY, ADAPTOR TO CRANKCASE 30109

DISTRIBUTOR ASSEMBLY, COMPLETE

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Below is the parts list for Mercury 800 (6 CYL.) DISTRIBUTOR ASSEMBLY, COMPLETE:

Mercury 800 (6 CYL.) DISTRIBUTOR ASSEMBLY, COMPLETE Diagram
Position No. Part Name OEM Number Supersedes
- DISTRIBUTOR ASSEMBLY, COMPLETE 393-1282A14
2 ELBOW ASSEMBLY, VENT HOSE - PRIMARY HOUSING 22-25885A1
3 BREAKER ASSEMBLY, COMPLETE 393-1504A11
4 STUD, PRIMARY LEAD AND TENSION SPRING 16-29230
5 NUT, PRIMARY LEAD FASTENING 11-29236
6 GROMMET, PLASTIC - BREAKER ASSEMBLY 393-1586
7 WASHER, BREAKER PIVOT PIN 12-26439
8 COTTER PIN, BREAKER TO PIVOT PIN 18-26953
9 CAM WICK AND HOLDER ASSEMBLY 393-1287A2
10 SCREW, BREAKER HOLDER TO HOUSING 10-20597
11 CONDENSER 393-1283A1
12 SCREW, CONDENSER TO HOUSING 10-29434
13 WIRE, PRIMARY GROUND 393-1656
14 BEARING, BALL - CAM SHAFT 30-26379
15 SHAFT ASSEMBLY - DISTRIBUTOR CAM 393-1541A2
16 BUSHING, DISTRIBUTOR CAM SHAFT 23-28933
17 "O" RING, CAM SHAFT 25-26543
18 PIN, ROLL - CAM SHAFT 17-25319
19 WASHER, WAVE - BALL BEARING TENSION 13-26917
20 ADAPTOR, HOUSING TO DISTRIBUTOR CAP 393-1278
21 GASKET, HOUSING TO ADAPTOR 27-26412
22 SCREW, ADAPTOR TO HOUSING 10-32651
23 ROTOR, DISTRIBUTOR 393-1280A1
24 GASKET, DISTRIBUTOR CAP TO ADAPTOR 27-26446
25 DISTRIBUTOR CAP ASSEMBLY 393-1927A9
26 BRUSH AND SPRING ASSEMBLY 393-1293A1
27 ELBOW, VENT HOSE - DISTRIBUTOR CAP 22-996642
28 SIDE INLET ASSEMBLY F1277
29 BRUSH AND SPRING ASSEMBLY 393-1292A1
30 GASKET, SIDE INLET TO DISTRIUBTOR CAP 27-26447
31 SCREW, SIDE INLET TO DISTRIBUTOR CAP 10-29167
32 SCREW, DISTRIBUTOR CAP TO ADAPTOR 10-29158
33 TAB WASHER, DISTRIUBUTOR CAP FASTENING SCREW 14-29157
34 HIGH TENSION CABLE ASSEMBLY (COIL #2) 84-821945A37 84-813706A37, 84-93475A33
35 HIGH TENSIN CABLE ASSEMBLY (COIL #1) 84-821945A27 84-813706A27, 84-93475A32
36 SLEEVE, TERMINAL END COVER 85-94589
37 CONNECTOR, HIGH TENSION CABLE (CAP END) 8M0084600 20121
38 GROMMET, HIGH TENSION CABLE 25-26547
39 SPARK PLUG LEAD ASSEMBLY (#3, 4 AND 5) 84-813715A1
40 SPARK PLUG LEAD ASSEEMBLY (#2 AND 6) 84-813715A1
41 SPARK PLUG LEAD ASSEMBLY 1,84-813715A1
37 CONNECTOR, SPRARK PLUG LEAD 8M0084600 20121
36 SLEEVE, TERMINAL END COVER 85-94589
42 SLEEVE, SPARK PLUG LEAD 32-30574
43 SLEEVE, SPARK PLUG LEAD 32-46768
44 PROTECTOR, SPARK PLUG LEAD 85-63709A1

DISTRIBUTOR VERTICAL LINKAGE AND IGNITION COILS

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Below is the parts list for Mercury 800 (6 CYL.) DISTRIBUTOR VERTICAL LINKAGE AND IGNITION COILS:

Mercury 800 (6 CYL.) DISTRIBUTOR VERTICAL LINKAGE AND IGNITION COILS Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET, GUIDE RACK 29889
2 GROMMET, GUIDE RACK BRACKET 25-29727
3 GUIDE RACK ASSEMBLY 26610A6
4 SCREW, THROTTLE STOP ADJUSTING 10-64022
5 NUT, THROTTLE STOP ADJUSTING SCREW 11-20890
6 CAP, NYLON - ADJUSTING SCREW 26852
7 SCREW, GUIDE RACK BRACKET TO DISTRIBUTOR ADAPTOR 10-28636
8 WASHER, GUIDE RACK BRACKET FASTENING SCREW 12-20533
9 RACK AND PIN ASSEMBLY, GUIDE RACK 26827A2
10 PIN, LINK - NYLON RACK 17-29912
11 PIN, ROLL - LINK PIN TO NYLON RACK 17-23757
12 LEVER, VERTICAL 29891
13 LINK, VERTICAL LEVER TO NYLON RACK 26593
14 RIVERT, LINK TO VERTICAL LEVER 17-26637
15 NUT, LINK PIN TO VERTICAL LEVER LINK 11-20110
16 BUSHING, NYLON - VERTICAL LEVER (1/2" I.D.) 23-26599
17 BUSHING, STEEL - VERTICAL LEVER 23-26603
18 BUSHING, NYLON - VERTICAL LEVER (1/4" I.D.) 23-26600
19 SCREW, VERTICAL LEVER TO EXHAUST COVER 10-26638
20 WASHER, VERTICAL LEVER FASTENING SCREW 12-68300
21 LEVER, REVERSE THROTTLE PICK-UP 30006
22 SCREW, PICK-UP LEVER TO DISTRIBUTOR HOUSING 10-29155
23 WASHER, PICK-UP LEVER FASTENING SCREW 12-20533
24 LOCKWIRE, PICK-UP LEVER FASTENING SCREW 29156
25 DISTRIBUTOR ASSEMBLY, COMPLETE 393-1282A14
26 SPARK PLUG (J4J) 33-813413 33-30578
27 CLIP, DISTRIBUTOR PRIMARY GROUND LEAD (1/4-6) 54-24836
28 "D" WASHER, GROUND LEAD CLIP SCREW 8M0084613 69205
29 SCREW, DISTRIBUTOR GROUND LEAD CLIP TO CRANKCASE 10-8M0113176
30 COIL, IGNITION 898253T24 392-806529A 1
31 "O" RING, IGNITION COIL 25-26543
32 JUMPER, COIL TO COIL 28922
33 BRACKET, COIL FASTENING 26514
34 BAND, COIL BRACKET 26512
35 SCREW, COIL BAND TO BRACKET 10-26889
36 NUT, COIL BAND SCREW 11-8M0207775
37 SCREW, COIL BRACKET TO BOTTOM COWL (1 1/2") 10-20784
38 SCREW, COIL BRACKET TO BOTTOM COWL (2 1/4") 10-26889
39 NUT, COIL BRACKET SCREW 11-8M0207775
40 STUD, COIL BRACKET TO SUPPORT 16-20077
41 SUPPORT, EXTERNAL WIRING HARNESS 30238
42 WASHER, COIL BRACKET STUD 12-20084
43 NUT, COILBRACKET STUD 11-862902 11-25594
44 CONNECTOR, DISTRIBUTOR VENT TUBE 22-291112
45 HOSE, VENT - DISTRIBUTOR TO CONNECTOR (13") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
46 ELBOW, DISTRIBUTOR VENT TUBE 22-996642
47 HOSE, VENT - DISTRIBUTOR TO ELBOW (16") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821

DRIVE SHAFT HOUSING ASSEMBLY

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Below is the parts list for Mercury 800 (6 CYL.) DRIVE SHAFT HOUSING ASSEMBLY:

Mercury 800 (6 CYL.) DRIVE SHAFT HOUSING ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 DRIVE SHAFT HOUSING ASSEMBLY 1529-1745A2
1 DRIVE SHAFT HOUSING ASSEMLBY 1533-1749A1
2 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING 16-46911
3 TUBE, WATER INLET 32-29678
3 TUBE, WATER INLET 32-29679
4 SEAL, RUBBER - WATER INLET TUBE 26-26207
5 GASKET, DRIVE SHAFT HOUSING TO BOTTOM COWL 27-26198
6 WASHER, POWERHEAD STUDS 12-20086
7 NUT, POWERHEAD STUDS 11-8M0204726
8 NUT, POWERHEAD STUDS 11-23161
9 PLUG, PLASTIC - WATER PICK-UP SCREW HOLE 19-29850
10 NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS 11-8M0204653
11 NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS 11-29489
12 CAP, RUBBER - UPPER MOUNT BOLT NUT 25305
13 NUT, UPPERMOUNT BOLT 11-8M0204653
14 SPACER, UPPER MOUNT BOLT 23-27725
14 SPACER, UPPER MOUNT BOLT (NOT REQUIRED WITH 30513 MOUNT) 23-30465
15 WASHER, UPPER MOUNT BOLT 23-27725
15 WASHER, UPPER MOUNT BOLT 12-30475
15 WASHER, UPPER MOUNT BOLT 12-30514
16 WASHER, RUBBER - UPPER MOUNT BOLT 12-27726
16 WASHER, RUBBER - UPPER MOUNT BOLT 12-30516
17 WASHER, UPPER MOUNT BOLT 12-27727
17 WASHER, UPPER MOUNT BOLT 12-30515
18 COVER, UPPER MOUNT - OUTSIDE HALF 26218
19 COVER, UPPER MOUNT - INSIDE HALF 26217
20 MOUNT, RUBBER - UPPER 30464
20 MOUNT, RUBBER - UPPER 30513
21 PACKING, "U" CUP 24929
22 SCREW, UPPER MOUNT COVER (1 5/8") 10-20012
23 SCREW, UPPER MOUNT COVER (2 1/4") 10-28775
23 SCREW, UPPER MOUNT COVER (1 7/8") 10-29389
24 WASHER, UPPER MOUNT COVER SCREW 12-8M0204649
25 NUT, UPPER MOUNT COVER SCREW 11-35888
26 BUMPER, RUBBER - MOUNTING SCREW 25067
27 SCREW, LOWER MOUNT (5 1/2") 10-24874
27 SCREW, LOWER MOUNT (5 1/2") 10-75284
28 MOUNT, RUBBER - LOWER 30134
28 MOUNT, RUBBER - LOWER 30512
29 NUT, MOUNTING SCREW 11-25096
30 COVER, LOWER MOUNT - PORT SIDE 26336
30 COVER, LOWER MOUNT - STARBOARD SIDE 26337
31 SCREW, LOWER MOUNT COVER FASTENING 10-29256

FLYWHEEL ASSEMBLY AND STATOR

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Below is the parts list for Mercury 800 (6 CYL.) FLYWHEEL ASSEMBLY AND STATOR:

Mercury 800 (6 CYL.) FLYWHEEL ASSEMBLY AND STATOR Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, FLYWHEEL 11-8M0214915
2 WASHER, FLYWHEEL NUT 12-26617
3 KEY, FLYWHEEL DRIVE 28-45554
4 FLYWHEEL ASSEMBLY 213-1683A2
5 FLANGE, FLYWHEEL PULLEY 29788
6 PULLEY, FLYWHEEL 30306
7 PIN, DOWEL - PULLEY TO FLYWHEEL 17-26618
8 HUB, FLYWHEEL PULLEY 29787
9 STATOR, ALTERNATOR 398-2035
10 TERMINAL, STATOR LEAD WIRE 30050
11 SCREW, STATOR TO UPPER END CAP 10-29283
12 CLIP, STATOR LEAD TO EXHAUST COVER 54-26550
13 "D" WASHER, CLIP FASTENING SCREW 8M0084613 69205
14 SCREW, STATOR LEAD CLIP FASTENING 10-8M0113176
15 "S" CLIP, STATOR LEAD TO BOTTOM COWL 54-22783

FUEL PUMP AND FUEL LINES

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Below is the parts list for Mercury 800 (6 CYL.) FUEL PUMP AND FUEL LINES:

Mercury 800 (6 CYL.) FUEL PUMP AND FUEL LINES Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL PUMP ASSEMBLY - UPPER (SEE NOTE BELOW) 30269A2
2 GASKET, CHECK VALVE TO HOUSING 27-23005
3 VALVE, CHECK - FUEL PUMP 21-8M0082362 21-30430, 21-F177330, F84330-1
4 RETAINER, CHECK VALVE 23004
5 SCREW, RETAINER TO HOUSING 10-43725
6 GASKET, FUEL PUMP 27-24863
7 DIAPHRAGM, FUEL PUMP 23014
8 FUEL PUMP ASSEMBLY - LOWER 23009A1
8 FUEL PUMP ASSEMBLY - LOWER 30461A2
2 GASKET, CHECK VALVE TO HOUSING 27-23005
3 VALVE, CHECK - FUEL PUMP 21-8M0082362 21-30430, 21-F177330, F84330-1
4 RETAINER, CHECK VALVE 23004
5 SCREW, RETAINER TO HOUSING 10-43725
6 GASKET, FUEL PUMP 27-24863
7 DIAPHRAGM, FUEL PUMP 23014
9 COVER, FUEL PUMP (LOWER) - (UPPER AND LOWER) 30275
9 COVER, FUEL PUMP (LOWER) - (UPPER AND LOWER) 30275
9 COVER. FUEL PUMP (UPPER) 29044
10 GASKET, FUEL PUMP COVER 27-30276
11 SCREW, FUEL PUMP MOUNTING (1 1/2") 10-29878
12 SCREW, FUEL PUMP MOUNTING (1 3/4") - UPPER PUMP 10-30274
12 SCREW, FUEL PUMP MOUNTING (1 7/8") - LOWER PUMP 10-30273
13 FUEL LINE, UPPER FUEL PUMP OUTLET TO LOWER CARBURETOR 32-30233
13 FUEL LINE, LOWER FUEL PUMP OUTLET TO LOWER CARBURETOR 32-30233
-- FUEL LINE, UPPER FUEL PUMP OUTLET TO UPPER CARBURETOR 32-30467
14 ELBOW, UPPER FUEL PUMP OUTLET 22-30174
-- CONNECTOR, UPPER AND LOWER FUEL PUMP OUTLET 22-30468
15 SLEEVE, FUEL PUMP OUTLET ELBOW OR CONNECTOR 22-30175
15 SLEEVE, FUEL PUMP OUTLET ELBOW OR CONNECTOR 22-30175
16 NUT, FUEL PUMP OUTLET ELBOW OR CONNECTOR 22-30177
16 NUT, FUEL PUMP OUTLET ELBOW OR CONNECTOR 22-30177
17 FUEL LINE, LOWER PUMP OUTLET TO UPPER PUMP INLET 32-30231
17 FUEL LINE, LOWER PUMP OUTLET TO UPPER PUMP INLET 32-17008
18 ELBOW, LOWER FUEL PUMP INLET 22-30174
19 SLEEVE, LOWER FUEL PUMP INLET ELBOW 22-30175
20 NUT, LOWER FUEL PUMP INLET ELBOW 22-30177
21 FUEL LINE, ADAPTOR TO LOWER FUEL PUMP 32-30176
22 ADAPTOR, CHECK UNIT (FUEL LINE) 30186
23 STEM, CHECK UNIT ADAPTOR 30187
24 "O" RING, ADAPTOR STEM 25-16524
25 SPRING, ADAPTOR STEM 24-30189
26 CUP WASHER, ADAPTOR 30188
27 SCREW, ADAPTOR TO BOTTOM COWL 10-56500
28 NUT, ADAPTOR FASTENING SCREW 11-8M0207775
29 FUEL LINE, UPPER TO CENTER TO LOWER CARBURETOR 32-30230
29 FUEL LINE, UPPER TO CENTER TO LOWER CARBURETOR 32-30230
30 FUEL LINE, UPPER TO CENTER CARBURETOR 32-34243
31 TEE, CENTER AND LOWER CARBURETOR 22-25956
-- TEE, UPPER CARBURATOR 22-286241

GEAR HOUSING ASSEMBLY, COMPLETE (LEFT HAND ROTATION)

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Below is the parts list for Mercury 800 (6 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (LEFT HAND ROTATION):

Mercury 800 (6 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (LEFT HAND ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE (STANDARD SHAFT) 1620-1748A2
- GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) 1620-1748A3
1 GEAR HOUSING ASSEMBLY 1620-1748A1
2 BEARING, ROLLER - PROPELLER SHFT 31-62091T
3 BEARING, ROLLER - DRIVE SHAFT 31-32898T
4 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2") 16-8M0133358
5 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3") 16-57935
6 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3") 16-68202
7 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 5/16") 16-29974
7 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 7/16") 16-8M0034463 16-56297 2
8 DRIVE SHAFT (STANDARD) 45-30234
8 DRIVE SHAFT (LONG) 45-30220
9 GEAR, PINION - DRIVE SHAFT 43-29961
10 WASHER, PINION GEAR TO RETAINING NUT 12-22025
11 NUT, PINION GEAR RETAINING 11-82671317
12 SHIM, DRIVE SHAFT BALL BEARING TO GEAR HOUSING (.002-3-5-10 15-30278A1
13 BEARING, BALL - DRIVE SHAFT 30-63326T
14 RING, RETAINING - BALL BEARING 53-30262
15 "O" RING, WATER PUMP BASE 25-26855
16 WATER PUMP BASE ASSEMBLY 46-30214A1
17 OIL SEAL, WATER PUMP BASE 26-26226
18 PIN, DOWEL - WATER PUMP BASE TO BODY 17-29596T
19 GASKET, LOWER - WATER PUMP BASE TO FACE PLATE 27-30216
20 PLATE, FACE - WATER PUMP BASE TO BODY 30215
21 GASKET, UPPER - FACE PLATE TO WATER PUMP BODY 27-30933
22 WATER PUMP BODY ASSEMBLY (SEE NOTE BELOW) 46-30931A1
23 INSERT, WATER PUMP BODY 30915
24 OIL SEAL, WATER PUMP BODY 26-16977
25 IMPELLER, WATER PUMP 47-89984T4
26 PIN, IMPELLER DRIVE 17-8M0214994
-- RING, RUBBER - WATER INLET TUBE 25-20273
27 WATER VALVE AND ADAPTOR ASSEMBLY 22-26220A1
28 VALVE, WATER 21-26491
29 CLAMP, WATER VALVE TO ADAPTOR 54-26492
30 SHIM, VALVE ADAPTOR TO WATER PUMP BASE (.003-5-10) 15-21158A1
31 LOCKWASHER, WATER PUMP BODY STUDS (5/16") 13-8M0204647
32 NUT, WATER PUMP BODY STUDS (5/16") 11-28770
33 LOCKWASHER, WATER PUMP BODY STUDS (1/4) 13-26992
34 NUT, WATER PUMP BODY STUDS (1/4) 11-29598
35 RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT) 25-8M0214918
36 SEAL, RUBBER - WATER PUMP BODY 26-38970
37 SLEEVE, WATER INLET TUBE GUIDE 23-29804T
38 SEAL, RUBBER - WATER INTAKE TUBE TO GEAR HOUSING 26-29971
39 WATER INTAKE TUBE ASSEMBLY (LOWER) 32-29958A1
40 SLEEVE, WATER INTAKE TUBE 23-29966
41 SHAFT, PROPELLER 44-29607
42 GEAR, PROPELLER 43-29962
43 PIN, DOWEL - PROPELLER GEAR TO SHAFT 17-26200
44 SHIM, THRUST RING TO GEAR HOUSIG(.002-3-5-10) 15-29955A1
45 RING, THRUST - PROPELLER SHAFT 12-29956
46 BEARING, BALL - PROPELLER GEAR 30-20840
47 TAB WASHER, BEARING RETAINING NUT 14-28445
48 NUT, BALL BEARING RETAINING 11-28444
49 "O" RING, BEARING CARRIER 25-29976
50 BEARING CARRIER ASSEMBLY 30218A1
51 BEARING, ROLLER - BEARING CARRIER 31-29610
52 OIL SEAL, BEARING CARRIER 26-29593
53 PIN, LOCATING - BEARING CARRIER 17-30282
54 RACE, INNER - CARRIER ROLLER BEARING 29621
55 SPACER, INNER - BEARING CARRIER 23-29588
56 SLEEVE, SEALING - PROPELLER SHAFT 29609
57 "O" RING, SEALING SLEEVE 25-23145
58 WASHER, GEAR HOUSING COVER 12-29957
59 COVER, GEAR HOUSING 30111
60 SCREW, GEAR HOUSIG FLUSHING HOLE Comment: TO PRVIDE PROPER DRAINAGE, ORDER 10-31498 SCREW IN PLACE OF 10-30608 SCREW. 10-31498 SCREW HAS A 1/16" HOLE DRILLED THROUGH CENTER. 10-29608
61 SEAL, GEAR HOUSING FLUSHING HOLE 26-8M0214917
62 GASKET, GEAR HOUSING FLUSHING HOLE SCREW 27-8M0214916
63 SCREW. GEAR HOUSING VENT 10-28653
63 SCREW, GEAR HOUSING VENT Comment: ON LATER PRODUCTION ENGINES, THE 10-28653 VENT SCREW AND 12-20262 WASHER ARE REPLACED BY 10-28634 SCREW AND 12-20260 WASHER. 10-28653
64 WASHER, GEAR HOUSING VENT SCREW Comment: ON LATER PRODUCTION ENGINES, THE 10-28653 VENT SCREW AND 12-20262 WASHER ARE REPLACED BY 10-28634 SCREW AND 12-20260 WASHER. 19643
65 SCREW, GEAR HOUSING GREASE FILLER HOLE Comment: ON LATER PRODUCTION ENGINES, THE 10-28653 VENT SCREW AND 12-20262 WASHER ARE REPLACED BY 10-28634 SCREW AND 12-20260 WASHER. 10-79953Q04
66 WASHER, GEAR HOUSING GREASE FILLER HOLE SCREW Comment: ON LATER PRODUCTION ENGINES, THE 10-28653 VENT SCREW AND 12-20262 WASHER ARE REPLACED BY 10-28634 SCREW AND 12-20260 WASHER. 12-191833
67 THRUST HUB AND WASHER ASSEMBLY 29583A1
68 WASHER, CUPPED - THRUST HUB 12-29590
69 WASHER, CUPPED - PROPELLER SHAFT 12-29585
70 NUT, PROPELLER 11-29594
71 CAP, PROPELLER NUT - BLACK 29603
72 WATER,PICK-UP ASSEMBLY, GEAR HOUSING 30427A1
74 SCREW, WATER PICK-UP TO GEAR HOUSING (5/8") 10-30586
73 GASKET, WATER PICK-UP TO GEAR HOUSING 27-30296
75 SCREW, WATER PICK-UP TO GEAR HOUSING (2 3/4") 10-30298
76 LOCKWASHER, WATER PICK-UP FASTENING SCREW 13-8M0204647
77 SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1") 10-30206

GEAR HOUSING ASSEMBLY, COMPLETE (RIGHT HAND ROTATION)

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Below is the parts list for Mercury 800 (6 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (RIGHT HAND ROTATION):

Mercury 800 (6 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (RIGHT HAND ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE (STANDARD SHAFT) 1620-1748A4
- GEAR HOUSING ASSEMLBY, COMPLETE (LONG SHAFT) 1620-1748A5
1 GEAR HOUSING ASSEMBLY 1620-1748A1
2 BEARING, ROLLER - PROPELLER SHAFT 31-62091T
3 BEARING, ROLLER - DRIVE SHAFT 31-32898T
4 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2") 16-8M0133358
5 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3") 16-57935
6 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3") 16-68202
7 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 5/16") 16-29974
7 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 7/16") 16-8M0034463 16-56297 2
8 DRIVE SHAFT (STANDARD) 45-30234
8 DRIVE SHAFT (LONG) 45-30220
9 GEAR, PINION - DRIVE SHAFT 43-29961
10 WASHER, PINION GEAR TO RETIANING NUT 12-22025
11 NUT, PINION GEAR RETAINING 11-82671317
12 SHIM, DRIVE SHAFT BALL BEARING TO GEAR HOUSING (.002-3-5-10 15-30278A1
13 BEARING, BALL - DRIVE SHAFT 30-63326T
14 RING, RETAINING - BALL BEARING 53-30262
15 "O" RING, WATER PUMP BASE 25-26855
16 WATER PUMP BASE ASSEMBLY 46-30214A1
17 OIL SEAL, WATER PUMP BASE 26-26226
18 PIN, DOWEL WATER PUMP BASE TO BODY 17-29596T
19 GASKET, LOWER - WATER PUMP BASE TO FACE PLATE 27-30216
20 PLATE, FACE - WATER PUMP BASE TO BODY 30215
21 GASKET, UPPER - FACE PLATE TO WATER PUMP BODY 27-30933
22 WATER PUMP BODY ASSEMBLY (SEE NOTE BELOW) 46-30931A1
23 INSERT, WATER PUMP BODY 30915
24 OIL SEAL, WATER PUMP BODY 26-16977
25 IMPELLER, WATER PUMP 47-89984T4
26 PIN, IMPELLER DRIVE 17-8M0214994
-- RING, RUBBER - WATER INLET TUBE 25-20273
27 WATER VALVE AND ADAPTOR ASSEMBLY 22-26220A1
28 VALVE, WATER 21-26491
29 CLAMP, WATER VALVE TO ADAPTOR 54-26492
30 SHIM, VALVE ADAPTOR TO WATER PUMP BASE (.003-5-10) 15-21158A1
31 LOCKWASHER, WATER PUMP BODY STUDS (5/16") 13-8M0204647
32 NUT, WATER PUMP BODY STUDS (5/16") 11-28770
33 LOCKWASHER, WATER PUMP BODY STUDS (1/4) 13-26992
34 NUT, WATER PUMP BODY STUDS (1/4) 11-29598
35 RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT) 25-8M0214918
36 SEAL, RUBBER - WATER PUMP BODY 26-38970
37 SLEEVE, WATER INLET TUBE GUIDE 23-29804T
38 SEAL, RUBBER - WATER INTAKE TUBE TO GEAR HOUSING 26-29971
39 WATER INTAKE TUBE ASSEMLBY (LOWER) 32-29958A1
40 SLEEVE, WATER INTAKE TUBE 23-29966
41 SHAFT, PROPELLER 44-30112
42 GEAR, PROPELLER 43-30113
43 PIN, DOWEL - PROPELLER GEAR TO SHAFT 17-26200
-- RING, SNAP - DOWEL PIN RETAINING 53-28757
44 SHIM, THRUST RING TO GEAR HOUSING (.002-3-5-10) 15-29955A1
45 RING, THRUST - PROPELLER SHAFT 12-29956
46 BEARING, BALL - PROPELLER GEAR 30-20840
47 TAB WASHER, BEARING RETAINING NUT 14-28445
48 NUT, BALL BEARING RETAINING 11-29712
49 "O" RING, BEARING CARRFIER 25-29976
50 BEARING CARRIER ASSEMBLY 30218A1
51 BEARING, ROLLER - BEARING CARRIER 31-29610
52 OIL SEAL, BEARING CARRIER 26-29593
53 PIN, LOCATING - BEARING CARRIER 17-30282
54 RACE, INNER - CARRIER ROLLER BEARING 29621
55 SPACER, INNER - BEARING CARRIER 23-29588
56 SLEEVE, SEALING - PROPELLER SHAFT 29609
57 "O" RING, SEALING SLEEVE 25-23145
58 WASHER, GEAR HOUSING COVER 12-29957
59 COVER, GEAR HOUSING 30114
60 SCREW, SET-GEAR HOUSING COVER LOCKING 10-29941
61 PLUG, NYLON - COVER SET SCREW 19-29944
62 SCREW, GEAR HOUSING FLUSHING HOLE Comment: TO PROVIDE PROPER DRAINAGE, ORDER 10-31498 SCREW IN PLACE OF 10-30608 SCREW. 10-31498 SCREW HAS A 1/16" HOLE DRILLED THROUGH CENTER. 10-29608
63 SEAL, GEAR HOUSING FLUSHING HOLE 26-8M0214917
64 GASKET, GEAR HOUSING FLUSHING HOLE SCREW 27-8M0214916
65 SCREW, GEAR HOUSING VENT Comment: ON LATER PRODUCTION ENGINES, THE 10-28653 VENT SCREW AND 12-20262 WASHER ARE REPLACED BY 10-28634 SCREW AND 12-20260 WASHER. 10-28653
66 WASHER, GEAR HOUSING VENT SCREW Comment: ON LATER PRODUCTION ENGINES, THE 10-28653 VENT SCREW AND 12-20262 WASHER ARE REPLACED BY 10-28634 SCREW AND 12-20260 WASHER. 19643
67 SCREW, GEAR HOUSING GREASE FILLER HOLE Comment: ON LATER PRODUCTION ENGINES, THE 10-28653 VENT SCREW AND 12-20262 WASHER ARE REPLACED BY 10-28634 SCREW AND 12-20260 WASHER. 10-79953Q04
68 WASHER, GEAR HOUSING GREASE FILLER HOLE SCREW Comment: ON LATER PRODUCTION ENGINES, THE 10-28653 VENT SCREW AND 12-20262 WASHER ARE REPLACED BY 10-28634 SCREW AND 12-20260 WASHER. 12-191833
69 THRUST HUB AND WASHER ASSEMBLY 29583A1
70 WASHER, CUPPED - THRUST HUB 12-29590
71 WASHER, CUPPED - PROPELLER SHAFT 12-29585
72 NUT, PROPELLER 11-29594
73 CAP, PROPELLER NUT - BROWN 29803
74 WATER PICK-UP ASSEMBLY, GEAR HOUSING 30427A1
75 SCREW, WATER PICK-UP TO GEAR HOUSING (5/8") 10-30586
76 GASKET, WATER PICK-UP TO GEAR HOUSING 27-30296
77 SCREW, WATER PICK-UP TO GEAR HOUSING (2 3/4") 10-30298
78 LOCKWASHER, WATER PICK-UP FASTENING SCREW 13-8M0204647
79 SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1") 10-30206

STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES

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Below is the parts list for Mercury 800 (6 CYL.) STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES:

Mercury 800 (6 CYL.) STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES Diagram
Position No. Part Name OEM Number Supersedes
1 WIRING HARNESS, INTERNAL 29999
2 TERMINAL, HARNESS AND MERCURY SWITCH LEADS 30050
3 SPRING, GARTER - INTERNAL WIRING HARNESS 24-28975
4 PLATE, WIRING HARNESS TO BOTTOM COWL 26079A2
5 SCREW, HARNESS PLATE FASTENING 10-45893
6 "S" CLIP, RECTIFIER HARNESS LEAD TO BOTTOM COWL 54-22783
7 RECTIFIER ASSEMBLY 32177A2 29691
8 LOCKWASHER, RECTIFIER MOUNTING SCREW 13-8M0204647
9 NUT, RECTIFIER MOUNTING SCREW 11-21929
10 SLEEVE, RUBBER - RECTIFIER HARNESS LEAD 32-28052
11 SLEEVE, RUBBER - RECTIFIER STATOR LEAD 32-28373
12 SCREW, HARNESS AND STATOR LEADS TO RECTIFIER 10-35400
13 NUT, HARNESS AND STATOR LEADS FASTENING SCREW 11-8M0204718
14 STARTER MOTOR ASSEMBLY 50-48720
15 SHIM, STARTER MOTOR TO CRANKCASE FLANGE (.030) 15-29876A1
16 SCREW, STARTER MOTOR TO CRANKCASE FLANGE 10-22698
17 LOCKWASHER, STARTER MOTOR FASTENING SCREW 13-8M0204647
18 BRACKET, SUPPORT - STARTER MOTOR 38747
19 WASHER, THRU BOLT - BRACKET TO STARTER MOTOR 12-24664
20 LOCKWASHER, THRU BOLT - BRACKET TO STARTER MOTOR 13-26992
21 NUT, THRU BOLT - BRACKET TO STARTER MOTOR 11-20890
22 CABLE, WIRE - STARTER TO UPPER STARTER SOLENOID 26511
23 CABLE, WIRE - STARTER TO LOWER STARTER SOLENOID 84-93389A12
24 CLAMP, LOWER CABLE - STARTER TO SOLENOID 54-20534
25 JUMPER, SOLENOID TO SOLENOID 30070
26 SCREW, WIRING HARNESS GROUND LEAD TO STARTER MOTOR 10-69035
27 SOLENOID, STARTER 32268
28 JUMPER, LEAD - SOLENOID TO SOLENOID 28922
29 LOCKWASHER, SOLENOID TERMINAL (5/16") 13-8M0204647
30 NUT, SOLENOID TERMINAL (5/16") 11-22053
31 LOCKWASHER, SOLENOID TERMINAL 10,13-26996
32 NUT, SOLENOID TERMINAL 10,11-68219
33 SCREW, SOLENOID TO STARTER MOTOR 10-29238
34 CLAMP, WIRING HARNESS TO STARTER SUPPORT BRACKET 54-23567
35 "D" WASHER, HARNESS CLAMP 8M0084613 69205
36 SCREW, HARNESS CLAMP FASTENING 10-62568
37 BLOCK, TERMINAL - UPPER FUEL PUMP PAD 29714
38 SCREW, TERMINAL BLOCK FASTENING 10-22245
39 LOCKWASHER, TERMINAL BLOCK FASTENING SCREW 13-26996
40 WASHER, TERMINAL BLOCK FASTENING SCREW 12-26014
41 RESISTOR 393-1572
42 SNUBBER, RESISTOR TO TRANSFER PORT COVER SCREW 30449
42 SNUBBER, RESISTOR TO TRANSFER PORT COVER SCREW 30449
-- WASHER, RESISTOR TO TRANSFER PORT COVER SCREW 12-69057
43 JUMPER, RESISTOR TO RESISTOR AND RESISTOR TO TERMINAL BLOCK 29112
44 JUMPER, RESISTOR TO TERMINAL BLOCK 30020
45 SCREW, HARNESS AND JUMPERS TO TERMINAL BLOCK 10-35400
46 CLIP, WIRING HARNESS TO CRANKCASE FLANGE 54-22740
46 CLIP, WIRING HARNESS TO CYLINDER BLOCK COVER 54-22740
47 "D" WASHER, HARNESS CLIP 8M0084613 69205
48 SCREW, HARNESS CLIP FASTENING 10-8M0113176
49 TERMINAL BLOCK ASSEMBLY - EXHAUST COVER 29765A1
-- DECAL, TERMINAL BLOCK COLOR LEADS 37-29903
50 SWITCH, MERCURY 58124A1
51 CLAMP, MERCURY SWITCH 54-22875
52 "D" WASHER, CLAMP FASTENING SCREW 8M0084613 69205
53 SCREW, MERCURY SWITCH CLAMP TO EXHAUST COVER 10-20401
54 SCREW, HARNESS AND SWITCH LEADS TO TERMINAL BLOCK 10-35400
55 SWITCH AND HARNESS ASSEMBLY, FORWARD AND REVERSE 29726
-- SWITCH, FORWARD OR REVERSE 29773
-- SPRING, FORWARD OR REVERSE SWITCH 24-29709
56 SCREW, SWITCH AND HARNESS TO GUIDE RACK BRACKET 10-24219
57 CLIP, REVERSE SWITCH LEAD (1/8-3) 54-25231
58 CLIP, FORWARD SWITCH LEAD (1/4-3) 54-29721
59 "D" WASHER, FORWARD AND REVERSE LEAD CLIP 8M0084613 69205
60 NUT, SWITCH AND HARNESS FASTENING SCREW 11-20437
61 CLIP, SWITCH AND HARNESS LEAD 54-24836
62 "D" WASHER, SWITCH AND HARNESS LEAD CLIP 8M0084613 69205
63 SCREW, SWITCH AND HARNESS LEAD CLIP TO CRANKCASE 10-8M0113176
64 CAM, ACTUATOR - FORWARD AND REVERSE SWITCH 29631
65 SCREW, ACTUATOR CAM TO PILOT ASSEMBLY 10-29722

TOP COWL ASSEMBLY

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Below is the parts list for Mercury 800 (6 CYL.) TOP COWL ASSEMBLY:

Mercury 800 (6 CYL.) TOP COWL ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY 182-1680A2
2 STUD, FRONT - TOP COWL TO CRANKCASEE 16-20353
3 TRIM MOULDING ASSEMBLY - TOP COWL 29980A1
4 SCREW, DECORATIVE - MOULDING TO TOP COWL 10-29226
4 SCREW, DECORATIVE - MOULDING TO TOP COWL 10-29226
5 SCREW, BRASS - MOULDING TO TOP COWL 10-29227
6 LOCKWASHER, MOULDING FASTENING SCREW 13-26995
7 NUT, MOULDING FASTENING SCREW 11-26419
8 REVEAL, AIR INTAKE 31476
9 SCREW, REVEAL TO TOP COWL 10-30405
10 LOCKWASHER, REVEAL TO TOP COWL FASTENING SCREW 13-26996
11 SCREEN, VENT - TOP COWL 31475
12 SCREW, VENT SCREEN TO TOP COWL 10-26668
13 PLATE ASSEMBLY - COWL MOUNTING 29981A1
14 STUD, REAR - TO COWL TO COVER 16-20353
15 SCREW, PLATE ASSEMBLY TO TOP COWL 10-29282
-- LETTERS, SET - STARBOARD (TOP COWL) 37-46023A1
16 LETTER "M" - STARBORARD 29939M
-- LETTER "E" - STARBOARD 29939E
18 LETTER "R" - STARBOARD 29939R
19 LETTER "C" - STARBOARD 29939C
20 LETTER "U" - STARBOARD 29939U
21 LETTER "Y" - STARBOARD 29939Y
-- LETTER, SET - PORT (TOP COWL) 37-46023A1
16 LETTER "M" - PORT 29940M
17 LETTER "E" - PORT 29940E
18 LETTER "R" - PORT 29940R
19 LETTER "C" - PORT 29940C
20 LETTER "U" - PORT 29940U
21 LETTER "Y" - PORT 29940Y
22 FASTENER, LETTER TO TOP COWL 53-30022
23 WASHER, TOP COWL STUD (1/16") 12-20028
24 WASHER, TOP COWL STUD (3/4" OD) 12-69057
25 WASHER, TOP COWL STUD 91/32") 12-20583
26 NUT, TOP COWL FASTENING 11-8267089
27 HANDLE, CHROME - TOP COWL 31463
28 HANDLE, INSIDE - TOP COWL 31487
29 BUTTON, BUMPER - TOP COWL HANDLE 29413
30 WASHER, CHROME HANDLE TO INSIDE HANDLE STUD 12-8M0204649
31 NUT, CHROME HANDLE TO INSIDE HANDLE FASTENING 11-826709109 11-33825, 11-35045
32 SCREW, FRONT - HANDLE TO TOP COWL (1") 10-29199
33 NUT, HANDLE TO TOP COWL STUD 11-826709109 11-33825, 11-35045

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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