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Mercury 800 (4 CYL.), 80 (4 CYL.) (9177626 THRU 9256130) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 800 (4 CYL.), 80 (4 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

BOTTOM COWL AND SHIFT LINKAGE

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) BOTTOM COWL AND SHIFT LINKAGE:

Mercury 800 (4 CYL.), 80 (4 CYL.) BOTTOM COWL AND SHIFT LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 COWL, BOTTOM 2158-7718
2 COVER, AIR INLET 74303
3 SCREW, COVER TO BOTTOM COWL (3/8') 10-62568
3A WASHER, COVER SCREW 12-30164
4 GASKET, BOTTOM COWL 27-73646
5 BOOT, CONTROL CABLES - BOTTOM COWL 39616
6 BOOT, FUEL CONNECTOR - BOTTOM COWL 37637
7 SUPPORT, WIRING HARNESS - BOTTOM COWL 37445
8 SCREW, SUPPORT TO COWL (1 3/4") 10-69029
9 NUT, WIRING H ARNESS SUPPORT SCREW 11-36069
10 HOSE Comment: TELL TALE - EXH. COVER TO BOTTOM COWL (14 3/4") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821 TELL TALE - EXH. COVER TO BOTTOM COWL (14 3/4")
11 NOZZLE, TELL TALE HOSE TO BOTTOM COWL 52889
12 SCREW Comment: TELL TALE NOZZLE TO BOTTOM COWL (1/2") 10-48408
13 ELBOW, TELL TALE HOSE TO CYLINDER BLOCK 22-782792
14 SHIFT SHAFT ASSEMBLY, UPPER (SHORT SHAFT) 60304A55
14 SHIFT SHAFT ASSEMBLY, UPPER (LONG SHAFT) 60304A54
16 BUSHIING, SHIFT SHAFT 23-26856
17 SHIFT LINK 73402
18 WASHER, LINK ROD (SHIFT LEVER END) 12-35462
19 NUT, LINK ROD 11-36069
20 WASHER, WAVE - LINK ROD 13-29720
21 SPRING, LINK ROD TO GUIDE BLOCK 24-20099
22 GUIDE BLOCK, LINK ROD 37896
23 BRACKET, ANCHOR - CONTROL CABLES 52732A6
24 CAP, BARREL RETAINER - ANCHOR 39519
25 LEVER, NYLON - SHIFT CABLE LOCKING 87609A1
26 PIN, LOCKING LEVER AND COVER FASTENING 17-47175
27 COVER, NYLON - SHIFT CABLE 39667
28 LINK, LOCKING LEVER TO COVER 87609A1
29 SCREW Comment: ANCHOR BRACKET TO CYLINDER BLOCK (1") 10-35386
30 WEAR PLATE, LINK ROD 52100
31 LATCH Comment: CONTROL CABLE FASTENING - ANCHOR BRACKET 8M0036768 38279 CONTROL CABLE FASTENING - ANCHOR BRACKET

CARBURETOR ASSEMBLY

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) CARBURETOR ASSEMBLY:

Mercury 800 (4 CYL.), 80 (4 CYL.) CARBURETOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR ASSEMBLY, COMPLETE (TOP) 1379-6071A57
1 CARBURETOR ASSEMBLY, COMPLETE (BOTTOM) 1379-6071A58
2 JET, VENT BOWL (.072) 1395-6207
3 INLET NEEDLE AND SEAT 1395-83181
4 GASKET, INLET NEEDLE AND SEAT (#)
5 VENTURI 1395-6685
6 NOZZLE (#)
7 IDLE NEEDLE (#)
8 SPRING, IDLE MIXTURE (#)
9 PIN, FLOAT (#)
10 LEVER, FLOAT (#)
11 FLOAT 19273
12 FUEL BOWL 1395-6488
13 GASKET, FUEL BOWL (#)
14 SCREW, FUEL BOWL (#)
15 PLUG, MAIN JET 1395-6199
16 JET, MAIN (.090) 1395-6247
17 GASKET, MAIN JET PLUG (#)
18 SCREEN, FUEL INLET (#)
19 WELCH PLUG (9/16") (#)
20 SHAFT, THROTTLE 1395-4807
21 VALVE, THROTTLE 1395-6196
22 SCREW, VALVE TO THROTTLE SHAFT (#)
23 SEAL, THROTTLE SHAFT 1395-6204
24 WASHER, THROTTLE SHAFT 1395-6203
25 SPRING, THROTTLE RETURN (#)
26 VALVE ASSEMBLY, ENRICHMENT 1395-6198
27 SCREW, ENRICHMENT BRACKET (#)
28 WELCH PLUG (7/16") (#)
29 GASKET, CARBURETORO 27-733771
-- GASKET KIT 1395-6200
-- REPAIR PARTS KIT 812953 1395-6205, 19272, 19274, 812954, 1395-6360, 812955, 1395-7212, 812985, 1395-7834
-- GASKET SET 27-73645A87

CARBURETOR LINKAGE

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) CARBURETOR LINKAGE:

Mercury 800 (4 CYL.), 80 (4 CYL.) CARBURETOR LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 CHOKE SOLENOID ASSEMBLY 54293A10
2 SCREW Comment: CHOKE SOLENOID TO F RON BRACKET (3/4") 10-824941 10-59645, 10-73274 CHOKE SOLENOID TO F RON BRACKET (3/4")
3 LOCKWASHER, CHOKE SOLENOID SCREW 13-8M0204647
4 CLAMP, HARNESS - CHOKE SOLENOID SCREW 54-52905
5 LOCKWASHER, CHOKE SOLENOID TERMINAL 13-26996
6 NUT, CHOKE SOLENOID TERMINAL 11-68219
7 PLUNGER AND LINK ASSEMBLY 89008A2
8 CHOKE ROD 73400
9 CHOKE KNOB ASSEMBLY 90242A1
10 SCREW, WIRE TO CHOKE KNOB 10-77137
11 GROMMET, CHOKE KNOB 25-20116
12 WIRE, CHOKE KNOB TO CHOKE ROB (BLACK) 84-74263
13 SCREW, WIRE TO CHOKE ROD 10-62568
14 CARBURETOR ASSEMBLY (TOP) 1379-6071A57
14A CARBURETOR ASSEMBLY (BOTTOM) 1379-6071A58
15 ELBOW, CARBURETOR 22-19688
16 SCREW, CARBURETOR TO CRANKCASE (3 3/4") 10-52743
17 COUPLING ASSEMBLY (LOWER CARBURETOR) 53720A2
18 INSERT, COUPLING 28-89694
19 SCREW, COUPLING TO CARBURETOR (3/4") 10-66104
20 WASHER, COUPLING SCREW 12-74726
21 ACTUATOR, THROTTLE (UPPER CARBURETOR) 73847
22 SCREW, ACTUATOR TO UPPER CARBURETOR (1/2") 10-60293
23 PLATE, CARBURETOR 73408
24 GASKET, CARBURETOR PLATE 27-73398
25 GASKET, CARBURETOR PLATE TO CARBURETOR 27-76952
26 SCREW, PLATE TO CAR BURETOR (5/8") 10-28635
27 SEAL, CARBURETOR PLATE 73647
- GASKET SET 27-73645A87

CLAMP BRACKET AND REVERSE LOCK

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) CLAMP BRACKET AND REVERSE LOCK:

Mercury 800 (4 CYL.), 80 (4 CYL.) CLAMP BRACKET AND REVERSE LOCK Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY 1440-8394A1
2 THUMB SCREW ASSEMBLY 10-78492A1
2A SCREW, THUMB SCREW 10-78495
2B WASHER, THUMB SCREW 12-78493
3 COVER, THUMB SCREW 75043
4 TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET 8M0041936 8M0035074, 883067, 30664 2, 74528
5 WASHER, CLAMP BRACKET TILT TUBE 12-52864
6 NUT, TILT TUBE FASTENING 11-858869 11-30499
7 CAP, PLASTIC - TILT TUBE 53078
8 SPACER, CLAMP BRACKET STUD 23-59624
9 STUD, CLAMP BRACKET 16-59625
9A WASHER, CLAMP BRACKET STUD 12-36001
10 LOCKWASHER, CLAMP BRACKET STUD 13-8M0204647
11 NUT, CLAMP BRACKET STUD 11-28770
12 TILT LOCK PIN ASSEMBLY 17-8M0026068 17-49930A 1
13 BOLT, CLAMP BRACKET TO BOAT TRANSOM (3 1/4") 10-68298
14 WASHER, CLAMP BRACKET BOLT 12-68410
13 BOLT, CLAMP BRACKET TO TRANSOM (3") 10-68299
14 WASHER, CLAMP BRACKET BOLT 12-68300
15 NUT, CLAMP BRACKET BOLT 11-82670912
16 PIN, UPPER SHOCK MOUNTING 55-28416
19 TUBE, TILT LOCK (SHORT SHAFT) 47802
20 BUSHING, TILT LOCK TUBE (SHORT SHAFT) 23-47803
21 WASHER, WAVE-TILT LOCK TUBE (SHORT SHAFT) 13-69150
17 TILT LOCK ASSEMBLY, STARBOARD 76386
18 TILT LOCK ASSEMBLY, PORT 76385T
19 TUBE, TILT LOCK (LONG SHAFT) 79659
21 WASHER Comment: WAVE-TILT LOCK (STARBOAR SIDE ONLY) -LONG SHAFT 13-69150
22 OIL SEAL Comment: SWIVEL BRACKET (TILT LOCK) -LONG SHAFT 26-22734
23 WASHER Comment: TILT LOCK (STARBOARD SIDE ONLY) -LONG SHAFT 12-76388
24 "O" RING, TILT LOCK (LONG SHAFT) 25-627021
25 COTTER PIN, TILT LOCK 18-47959
26 REVERSE LOCK ASSEMBLY 87431
27 SPRING, REVERSE LOCK (SHORT SHAFT) 24-29821
27 SPRING ASSEMBLY, REVERSE LOCK (LONG SHAFT) 24-78203A2
28 SHAFT, REVERSE LOCK PIVOT 56349
29 COTTER PIN, REVERSE LOCK TO SHAFT 18-45882
30 PIN, LOCK SHOCK MOUNTING (SHORT SHAFT) 55-696531
30 PIN, LOWER SHOCK MOUNTING (LONG SHAFT) 55-28414
31 SCREW, LOWER SHOCK PIN (2") (LONG SHAFT) 10-21937
32 NUT, LOWER SHOCK PIN SCREW (LONG SHAFT) 11-8M0207775
33 SHOCK ABSORBER 55-58780A7
34 SPACER Comment: UPPER SHOCK BUSHING TO CLAMP BRACKET 23-73203
35 WASHER, UPPER BUSHING RETAINER (INNER) 12-28196
36 BUSHING, RUBBER-SHOCK ABSORBER (UPPER) 23-32171
37 BUSHING, RUBBER-SHOCK ABSORBER (LOWER) 23-28198
38 WASHER Comment: UPPER/LOWER SHOCK MOUNTING PIN (LOWER) 12-69374
39 SCREW Comment: UPPER AND LOWER SHOCK MOUNTING PIN 10-69375
40 BUSHING PIVOT SHAFT 23-69132
-- GASKET SET 27-73645A87

COWLING AND FRONT COVER

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) COWLING AND FRONT COVER:

Mercury 800 (4 CYL.), 80 (4 CYL.) COWLING AND FRONT COVER Diagram
Position No. Part Name OEM Number Supersedes
1 COWL FRONT COVER ASSEMBLY (WITHOUT DECALS) 2182-7927A8
2 KNOB, COWL FRONT COVER FASTENING 73786
3 WASHER, COVER FASTENING KNOB (RUBBER) 12-30771
4 WASHER, COVER FASTENING KNOB (STEEL) 12-75246
5 SPRING, TENSION - COVER FASTENING KNOB 24-30772
6 ROLL PIN, TENSION SPRING TO KNOB 17-29077
7 ROPE, STARTER (FOR MANUAL STARTING ONLY) 47341A11
8 SEAL, SOUND ABSORBING 71040
9 BLANKET, SOUND ABSORBING 38674
10 SEAL, SOUND - UPPER 54143
11 WRAP AROUND COWL ASSEMBLY Comment: (WITHOUT DECALS) 2119-3248A16
12 COWL LATCH ASSEMBLY 46785A1
13 HOOK, COWL LATCH FASTENING 30413
-- GLUE, ADHESIVE - SOUND BLANKET FASTENING 92-86166Q1

CRANKSHAFT, PISTON AND CONNECTING ROD

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) CRANKSHAFT, PISTON AND CONNECTING ROD:

Mercury 800 (4 CYL.), 80 (4 CYL.) CRANKSHAFT, PISTON AND CONNECTING ROD Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 440-9074A2
2 BEARING, BALL - UPPER 30-62567T
3 BEARING, BALL - LOWER 30-63742T
4 CARRIER ASSEMBLY 54196A6
5 PACKING, CARRIER 65800
6 MAIN BEARING ASSEMBLY (VALVE TYPE) 540-5266T5
7 DOWEL PIN, MAIN BEARING 17-20032
8 SCREW, MAIN BEARING CLAMPING 10-45775
9 NUT, MAIN BEARING CLAMPING SCREW 11-45774
10 REED SET, MATCHED - MAIN BEARING 34-56007A1
11 REED STOP, MAIN BEARING REED VALVES 34-56008
12 SCREW, REED STOP MOUNTING 10-62204
13 NUT, REED STOP MOUNTING SCREW 11-53153
14 CENTER MAIN BEARING ASSEMBLY 535-5397A4
15 DOWEL PIN, CENTER MAIN BEARING 17-20032
16 BEARING, NEEDLE 29-714221
17 RACE, OUTER (PAIR) 26113T
18 RING, SNAP - OUTER RACE CLAMPING 53-26933
19 SCREW, CENTER MAIN BEARING CLAMPING 10-22968
20 NUT, MAIN BEARING CLAMPING SCR EW 11-8M0207775
21 DOWEL PIN, (STEPPED) 17-47246
22 PISTON AND PISTON PIN ASSEMBLY 774-9137A12
23 LOCK RING, PISTON PIN 53-857196 40-52035
24 RING, PISTON 39-78816A12
25 CONNECTING ROD AND CAP ASSEMBLY 624-8101A3
26 SCREW, CAP TO CONNECTING ROD 10-54803
27 NUT, CONNECTING ROD SCREW 11-49091
28 BEARING ASSEMBLY, CRANKPIN 31-62596A1
29 BEARING, NEEDLE - PISTON PIN 29-8M0214934
30 WASHER, NEEDLE LOCATING 12-8M0032839 12-47247
-- PISTON AND PISTON PIN ASSEMBLY (.015) (#745-6695A 5) Comment: OVERSIZE PISTON AND RING
-- RING, PISTON (.015) Comment: OVERSIZE PISTON AND RING 39-78811A12
-- GASKET SET 27-73645A87

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Mercury 800 (4 CYL.), 80 (4 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY 871-8338A3
2 GASKET, CRANKCASE TO CYLINDER BLOCK 27-53650
3 COVER, STARTER MOTOR (UPPER) 56029T
4 SCREW, COVER TO CRANKCASE (1 3/8") 10-31984
4 SCREW, COVER TO CRANKCASE (1 3/4") 10-35385
5 LOCKWASHER, COVER SCREW 13-8M0204647
6 COVER, STARTER MOTOR (LOWER) 76867
7 SCREW, COVER TO CRANKCASE (1 7/8") 10-73279
7 SCREW, COVER TO CRANKCASE (1/2") 10-73658
8 STUD Comment: CRANKCASE TO DRIVE SHAFT HOUSING (1 7/8") 16-64281
9 PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK 17-43044
10 PIN, DOWEL - CYLINDER BLOCK TO MAIN BEARING 17-63779
11 RESTRICTOR, CRANKCASE BLEED 66517
12 STUD Comment: CYLINDER BLOCK TO EXHAUST EXTENSION PLATE (4") 16-64282
13 SCREW, CRANKCASE TO CYLINDER BLOCK (2 3/4") 10-57841
13 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/4") 10-74824
14 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2") 10-73657
15 SCREW, CENTER MAIN BEARING LOCKING (1") 10-20359
16 TAB WASHER, BEARING LOCKING SCREW 14-20091
17 CHECK VALVE, BLEED HOSE - TOP 21-42866
19 HOSE, CYLINDER BLEED (15 1/2") 32-9938779
20 CHECK VALVE, BLEED HOSE - BOTTOM 21-428671
21 ELBOW Comment: BALANCE HOSE TO CYLINDER BLOCK - UPPER 22-996642
22 HOSE ASSEMBLY, BALANCE (6 1/4") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
23 TEE, BALANCE HOSE TO CYLINDER BLOCK - LOWER 22-130342
24 HOSE, BALANCE (5") 32-9938779
25 FITTING, AIR INLET COVER 22-56759
-- GASKET SET 27-73645A87

DRIVE SHAFT HOUSING ASSEMBLY

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) DRIVE SHAFT HOUSING ASSEMBLY:

Mercury 800 (4 CYL.), 80 (4 CYL.) DRIVE SHAFT HOUSING ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 DRIVE SHAFT HOUSING ASSEMBLY (SHORT SHAFT) 1575-5240A4
1 DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) 1573-5239A4
2 STUD Comment: DRIVE SHAFT HOUSING TO GEAR HOUSING (2 11/16") 16-56295
3 PLUG, PLASTIC-TRIM TAB SCREW HOLE 19-64649
5 SCREW, TRIM COVER TO BOTTOM COWL (3/4") 10-57807
6 GROMMET, TRIM COVER SCREW 25-92012
7 GROUND STRAP ASSEMBLY, TRIM COVER SCREW 46933A2
8 SCREW, GROUNG STRAP ATTACHING 10-62568
9 TUBE, WATER INLET (SHORT SHAFT) 32-62864
9 TUBE, WATER INLET (LONG SHAFT) 32-60897
10 TUBE, EXHAUST (SHORT SHAFT) 65370
10 TUBE, EXHAUST (LONG SHAFT) 78184T
11 BOOT, EXHAUST TUBE 65638
12 GUIDE, PUSH ROD-REVERSE LOCKING 25887
13 ROD, PUSH-REVERSE LOCK (SHORT SHAFT) 47591
13 ROD, PUSH-REVERSE LOCK (LONG SHAFT) 47558
14 NUT, JAM-PUSH ROD 11-69254
15 YOKE, PUSH ROD 47559
16 PIN, PUSH ROD TO REVERSE LOCK 24-78203A2
17 COTTER PIN, PUSH ROD PIN 18-25191
18 MOUNT, RUBBER-UPPER (SHORT SHAFT) 75297
18 MOUNT, RUBBER-UPPER (LONG SHAFT) 75296
19 WASHER, RUBBE5R-UPPER MOUNT BOLT 12-47840
20 WASHER, UPPER MOUNT BOLT 12-31263
21 NUT, UPPER MOUNT BOLT 11-8M0204653
22 MOUNT, RUBBER-LOWER (SHORT SHAFT) 75300
22 MOUNT, RUBBER-LOWER (LONG SHAFT) 75298
23 SCREW, UPPER MOUNT (5 1/2") 10-75284
24 MOUNT, RUBBER-LOWER (SHORT SHAFT) 66336
25 NUT, MOUNT SCREW 11-25096
26 BUMPER, RUBBER-MOUNTIN SCREW 25067
27 NUT Comment: GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS 11-8M0204653
28 WASHER Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS 12-45176
29 NUT Comment: GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS 11-29489
30 WASHER Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS 12-45176
31 CLAMP Comment: LOWER MOUNT TO DROVE SHAFT HOUSING 35608
32 SPRING, TENSION-LOWER MOUNT CLAMP 24-35522
33 SCREW Comment: LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING (7/8") 10-29256
34 COVER, LOWER MOUNT CLAMP 35474T
35 NUT, LOWER MOUNT CLAMP COVER 11-35521
36 SCREW, COVER TO LOWER CLAMP MOUNT (5/8") 10-29722

END CAPS, MANIFOLD AND EXHAUST COVER

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) END CAPS, MANIFOLD AND EXHAUST COVER:

Mercury 800 (4 CYL.), 80 (4 CYL.) END CAPS, MANIFOLD AND EXHAUST COVER Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY 871-8338A3
2 END CAP ASSEMBLY, UPPER 1161-5940A2
3 OIL SEAL 26-41953
4 "O" RING 25-47254
5 SHIM ASSEMBLY Comment: END CAP TO CRANKCASE (.006-8-10) 15-73644A1
6 SCREW, END CAP MOUNTING (1") 10-812618 10-73169, 10-847568
7 POINTER, TIMING 43352
8 SCREW, TIMING POINTER ATTACHING (3/4") 10-65746
9 WASHER, TIMING POINTER SCREW 12-20533
10 END CAP ASSEMBLY, LOWER 1148-5410T1
11 OIL SEAL 26-41953
12 "O" RING 25-32546
13 SHIM, END CAP TO CRANKCASE (.002-3-5-10) 15-20085A1
14 SCREW, END CAP MOUNTING (1") 10-30225
15 GASKET, WATER JACKET COVER 27-73665
16 COVER, WATER JACKET - CYLINDER BLOCK 76198
17 SCREW Comment: WATER JACKET COVER TO CYLINDER BLOCK (7/8') 10-53167T
18 WASHER Comment: WATER JACKET COVER FASTENING SCREW 12-8M0042642 12-70132 WATER JACKET COVER FASTENING SCREW
19 GASKET, CYLINDER BLOCK TO BAFFLE PLATE 27-854981
20 PLATE, BAFFLE - EXHAUST MANIFOLD 73436
21 GASKET Comment: BAFFLE PLATE TO EXHAUST MANIFOLD COVER 27-854961
22 COVER, EXHAUST MANIFOLD 78277A1
23 SCREW, MANIFOLD COVER MOUNTING (1 1/8") 10-53576
24 COVER, CYLINDER BLOCK 1021-7699
25 GASKET, CYLNDER BLOCK COVER 27-85493
26 SCREW, CYLINDER BLOCK COVER MOUNTING (1") 10-8M0214943
27 COVER, TRANSFER PORT - TOP 733201
27 COVER, TRANSFER PORT - BOTTOM 87872
28 GASKET, TRANSFER PORT COVER 27-73645
29 SCREW, TRANSFER PORT COVER MOUNTING (3/4") 10-49668
30 BRACKET, MOUNT SUPPORT - CYLINDER BLOCK 37440
31 SCREW, BRACKET TO CYLINDER BLOCK (1") 10-35386
32 GROUND STRAP ASSEMBLY Comment: EXHAUST COVER SCREW 46933A3
33 SCREW, GROUND STRAP ATTACHING (3/8") 10-62568
34 PLUG, PIPE - CYLINDER BLOCK COVER 22-68307
-- GASKET SET 27-73645A87

EXHAUST EXTENSION PLATE

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) EXHAUST EXTENSION PLATE:

Mercury 800 (4 CYL.), 80 (4 CYL.) EXHAUST EXTENSION PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, EXHAUST EXTENSION 43289A2
2 BUSHING, NYLONG - EXHAUSST EXTENSION PLATE 23-27132
3 DOWEL PIN, EXHAUST EXTENSION PLATE 17-23784
4 SEAL, EXHAUST EXTENSION PLATE 37918
5 STRIP, RETAINING - EXHAUST EXTENSION PLATE 99358
6 SCREW Comment: SEAL AND RETAINING STRIP TO EXH. PLATE (1/2") 10-37571
7 GASKET Comment: POWERHEAD TO EXHAUST EXTENSION PLATE 27-692381
8 SCREW, ADAPTOR PLATE TO HOUSING PLATE (2") 10-66023
9 SCREW Comment: HOUSING PLATE TO DRIVE SHAFT HOUSING (2") 10-66023
10 NUT Comment: CRANKCASE STUDS TO EXHAUST EXTENSION PLATE 11-69254
11 WASHER Comment: CRANKCASE STUDS TO EXHAUST EXTENSION PLATE 12-20553
12 GASKET, PLATE TO DRIVE SHAFT H SG. PLATE 27-661021
13 SEAL, DRIVE SHAFT HOUSING PLATE 26-60898
14 PLATE ASSEMBLY, DRIVE SHAFT HOUSING 43290A4
15 SEAL, RUBBER Comment: WATER INLET TUBE (DRIVE SHAFT HSG. PLATE) 26-38970
16 DOWEL PIN, DRIVE SHAFT HOUSING PLATE 17-23784
17 GASKET Comment: DRIVE SHAFT HOUSING PLATE TO EXHAUST TUBE 27-69860
18 EXHAUST TUBE 99698
19 SCREW Comment: EXHAUST TUBE TO DRIVE SHAFT HOUSING PLATE (3/4") 10-65414
20 LOCKWASHER, EXHAUST TUBE SCREW 13-26992
21 WASHER, POWERHEAD STUDS 12-20553
22 NUT, POWERHEAD STUDS 11-82671013
-- GASKET SET 27-73645A87

FLYWHEEL, STATOR AND IGNITION COIL

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) FLYWHEEL, STATOR AND IGNITION COIL:

Mercury 800 (4 CYL.), 80 (4 CYL.) FLYWHEEL, STATOR AND IGNITION COIL Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, FLYWHEEL 11-52901
2 WASHER, FLYWHEEL NUT 12-33001
3 PLUG, FLYWHEEL PULLER THREADS 19-45907
4 FLYWHEEL ASSEMBLY Comment: UNITED STATES 5141096 AND BELOW AUSTRALIA 8056519 AND BELOW BELGIUM 9207925 AND BELOW CANADA 7122587 AND BELOW 248-8722A6
4 FLYWHEEL ASSEMBLY Comment: UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 248-8722A6
5 SCREW, PLATE/HUB TO FLEXIBLE PLATE (3/4") 10-68997
6 SCREW, FLEXIBLE PLATE TO FLYWHEEL (5/8") 10-32417
7 PLATE, SWITCH BOX 90332
8 GROMMET, SWITCH BOX PLATE 25-57009001
9 SCREW Comment: SWITCH BOX PLATE TO CYLINDER BLOCK (3/4") 10-824941 10-59645, 10-73274 SWITCH BOX PLATE TO CYLINDER BLOCK (3/4")
10 WASHER, SWITCH BOX PLATE SCREW 12-56720
11 "J" CLIP, SWITCH BOX WIRES AND FUEL LINE 54-47483
12 SWITCH BOX ASSEMBLY 332-5772A7
13 SCREW, SWITCH BOX TO PLATE (1 3/8") 10-20619
14 WIRE ASSEMBLY 84-65999A5
16 NUT, SWITCH BOX TERMINAL 11-45076
17 MERCURY SWITCH ASSEMBLY 58124A19
18 SCREW, MERCURY SWITCH TO PLATE (1/2") 10-37571
19 TERMINAL BLOCK 86-66986
20 SCREW, TERMINAL BLOCK TO PLATE (5/8") 10-38055
21 SCREW, WIRE TO TERMINAL BLOCK (1/2") 10-37655
22 CLIP, WIRES AND HARNESS 54-23567
23 SCREW, CLIP TO PLATE (3/8") 10-48408
24 "D" WAHER, CLIP SCREW 8M0084613 69205
28 "J" CLAMP, TRIGGER PLATE HARNESS 54-47483
29 PLATE, MOUNTING - IGNITION COIL 73395
30 SCREW, MOUNTING PLATE TO CRANKCASE (7/8") 10-28668
31 IGNITION COIL ASSEMBLY Comment: UNITED STATES 5141096 AND BELOW AUSTRALIA 8056519 AND BELOW BELGIUM 9207925 AND BELOW CANADA 7122587 AND BELOW 300-8M0166172
31 IGNITION COIL ASSEMBLY Comment: UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 339-832757A4
33 NUT, IGNITION COIL TERMINAL 11-45076
34 COVER, IGNITION COIL 87554
35 SCREW, COVER TO MOUNTING PLATE (2") 10-88856
36 WASHER, COVER SCREW 12-30164
37 STRAP, PRIMARY HARNESS 77672
37A SCREW, STRAP ATTACHING 10-48408
38 STATOR ASSEMBLY 398-5454A26
39 SCREW, STATOR TO UPPER END CAP (7/8") 10-75840
40 TRIGGER PLATE ASSEMBLY 96453A2
41 HARNESS, PRIMARY (CYLINDERS 1 AND 2) 84-77617
42 HARNESS, PRIMARY (CYLINDERS 3 AND 4) 84-77618
43 CLAMP, HARNESS ATTACHING 54-45806
44 SCREW, CLAMP TO CRANKCASE (1/2") 10-48408
45 "D" WASHER, HARNESS CLAMP SCREW 8M0084613 69205
46 WIRE ASSEMBLY, SPARK PLUG 84-813715A1
47 BOOT, IGNITION COIL END 332-2854T01
48 SPARK PLUG (AC#V40FFK) Comment: FOR CANADA AND BELGIUM, USE C-33-68098 (CHAMPION #QL-76V) 33-896329833 33-833C FOR CANADA AND BELGIUM, USE C-33-68098 (CHAMPION #QL-76V)
49 RETAINER, WIRE 78278
50 SCREW, WIRE RETAINER 10-48408
51 WASHER, WIRE RETAINER SCREW 12-21273
52 RETAINER, SPARK PLUG WIRE 63319
53 SCREW, RETAINER TO CYLINDER BLOCK COVER (1") 10-46378
54 NUT, RETAINER SCREW 11-20013

FUEL PUMP AND FUEL LINES

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) FUEL PUMP AND FUEL LINES:

Mercury 800 (4 CYL.), 80 (4 CYL.) FUEL PUMP AND FUEL LINES Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL PUMP ASSEMBLY 73434A5
2 CHECK VALVE ASSEMBLY 21-8M0084276 21-30430A13
3 DIAPHRAGM ASSEMBLY 55278A5
4 GASKET, CHECK VALVE (#)
5 GASKET, FUEL PUMP (#)
6 RETAINER, CHECK VALVE 23004
7 SCREW, CHECK VALVE TO FUEL PUMP (1/4") 10-43725
8 FUEL FILTER 35-73532
9 "O" RING, COVER TO FUEL PUMP 25-35480
10 COVER, FUEL PUMP 35-14805A2
11 SCREW, COVER TO FUEL PUMP (5/8") 10-37370
12 GASKET, COVER SCREW 27-25848
13 SCREW Comment: FUEL PUMP TO UPPER TRANSFER COVER 91 7/8") 10-70939
13 SCREW Comment: FUEL PUMP TO UPPER TRANSFER COVER (1 3/8") 10-69067
14 FITTING, FUEL PUMP (OUTLET) 22-64705
15 FUEL LINE, TEE TO FUEL PUMP (11") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
16 TEE, FUEL LINE 22-73318
17 FUEL LINE Comment: CARBURETOR TO TEE TO CARBURETOR (3") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821 CARBURETOR TO TEE TO CARBURETOR (3")
18 CLAMP, FUEL LINE ATTACHING 54-68424
19 FUEL LINE, ADAPTOR TO FUEL PUMP (15") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 FITTING, FUEL LINE TO ADAPTOR 22-63187
21 ADAPTOR, CHECK UNIT (FUEL LINE) 22833
22 STEM, CHECK UNIT ADAPTOR 23069
23 "O" RING, ADAPTOR STEM 25-16524
24 SPRING, ADAPTOR STSEM 24-23067T
25 CUP WASHER, ADAPTOR 30188
26 SCREW, ADAPTOR TO BOTTOM COWL (1 3/4") 10-69029
27 NUT, ADAPTOR SCREW 11-36069
-- GASKET SET 27-73645A87

GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1):

Mercury 800 (4 CYL.), 80 (4 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASS'Y, COMPLETE (SHORT SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REFERENCE #1 THRU #75 AS LISTED ON C10 AND C12 UNITED STATES 5141096 AND BELOW AUSTRALIA 8056519 AND BELOW BELGIUM 9207925 AND BELOW CANADA 7122587 AND BELOW 1655-7333A27
- GEAR HOUSING ASS'Y, COMPLETE(LONG SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REFERENCE #1 THRU #75 AS LISTED ON C10 AND C12 UNITED STATES 5141096 AND BELOW AUSTRALIA 8056519 AND BELOW BELGIUM 9207925 AND BELOW CANADA 7122587 AND BELOW 1655-7333A25
- GEAR HOUSING ASS'Y, COMPLETE (SHORT SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REFERENCE #1 THRU #75 AS LISTED ON C10 AND C12 UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 1655-7333A27
- GEAR HOUSING ASS'Y, COMPLETE (LONG SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REFERENCE #1 THRU #75 AS LISTED ON C10 AND C12 UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 1655-7333A25
1 GEAR HOUSING ASSEMBLY Comment: UNITED STATES 5141096 AND BELOW AUSTRALIA 8056519 AND BELOW BELGIUM 9207925 AND BELOW CANADA 7122587 AND BELOW 1655-7333T23
1 GEAR HOUSING ASSEMBLY Comment: UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 1655-7333T23
1A CONNECTOR ASSEMBLY, SPEEDOMETER Comment: UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 22-85822A10
2 DOWEL PIN, GEAR HOUSING LOCATING 17-8M0084726 17-85500
3 STUD Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING (4") 16-57921
4 STUD Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING (2 1/16") 16-8M0133358
5 STUD Comment: WATER PUMP BASE AND BODY TO GEAER HOUSING (3 3/8") 16-8M0034463 16-56297 2 WATER PUMP BASE AND BODY TO GEAER HOUSING (3 3/8")
6 STUD Comment: WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/8") 16-306671
7 BEARING, ROLLER-DRIVE SHAFT 31-32898T
8 DRIVE SHAFT (SHORT SHAFT) 45-69250
8 DRIVE SHAFT (LONG SHAFT 45-42646
9 GEAR, PINION-DRIVE SHAFT 43-75316T
10 NUT, PINION GEAR TO DRIVE SHAFT 11-35921
11 SPACER, ROLLER BEARING TO WATER PUMP BASE 23-70412
11 SHIM, ROLLER BEARING TO WATER PUMP BASE 15-57007A1
12 ROLLER BEARING, DRIVE SHAFT 31-69220T
14 GASKET, WATER PUMP BASE TO GEAR HOUSING 27-8M0214962
15 "O" RING, WATER PUMP BASE 25-8M0214923
16 WATER PUMP BASE ASSEMBLY 46-96146A5
17 OIL SEAL, WATER PUMP BASE 26-94038
18 OIL SEAL, WATER PUMP BASE 26-16977
19 DOWEL PIN Comment: WATER PUMP BASE TO WATER PUMP BODY 17-35973
20 GASKET Comment: LOWER-WATER PUMP BASE TO FACE PLATE 27-8M0090319 27-85608 1 LOWER-WATER PUMP BASE TO FACE PLATE
21 PLATE Comment: FACE-WATER PUMP BASE TO WATER PUMP BODY 37-56036A2
22 GASKET Comment: UPPER-FACE PLATE TO WATER PUMP BODY 27-858524 27-85609 1, 27-85609B 1 UPPER-FACE PLATE TO WATER PUMP BODY
23 WATER PUMP BODY ASSEMBLY 46-96148T1
24 INSERT, WATER PUMP BODY 48752T
26 SEAL, RUBBER-WATER INLET TUBE 26-38970
27 IMPELLER, WATER PUMP 47-89984T4
28 KEY, IMPELLER DRIVE 28-8M0214992
29 SCREW Comment: WATER PUMP BODY TO GEAR HOUSING (2 1/4") 10-30720
30 LOCKWASHER, WATER PUMP BODY SCREW 13-26992
31 WASHER Comment: WATER PUMP BODY FASTENING SCREW AND STUD 12-8M0204649
32 NUT, WATER PUMP FASTENING SCREW 11-35888
33 WASHER, WATER PUMP BODY FASTENING STUD 12-36001
34 NUT, WATER PUMP BODY FASTENING STUD 11-82670911
35 RING Comment: RUBBER-CENTRIFUGAL SLINGER (DRIVE SHAFT) 25-8M0214918
36 SLEEVE, GUIDE-WATER INLET TUBE 23-29804T
37 SEAL, EXHAUST TUBE 37641001
38 PLATE, SUPPORT-EXHAUSST TUBE SEAL 38051
39 SHAFT ASSEMBLY, SHIFT 76062A1
40 "E" RING, RETAINING-SHIFT SHAFT 53-29641
41 "O" RING, SHIFT SHAFT BUSHING 25-25439
42 BUSHING ASSEMBLY, SHIFT SHAFT 23-77631A2
43 OIL SEAL, SHIFT SHAFT HOUSING 26-8M0204708
44 WASHER, RUBBER-SHIFT SHAFT BUSHING 12-77674
45 SPACER, LOWER-REVERSE LOCKING 78036
46 CAM, REVERSE LOCKING 43308T1
46 CAM, REVERSE LOCKING 43308T1
47 SCREW GREASE FILLER AND VENT HOLE 10-79953Q04
47 SCREW, DRAIN (MAGNETIC) 22-8M0058389 22-67892A06
48 WASHSER Comment: GREASE FILLER AND VENT HOLE SCREW 12-191833
-- GASKET SET 27-73645A87
-- WATER PUMP REPAIR KIT 46-96148A8
-- SEAL REPAIR KIT 26-55682A1

GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2):

Mercury 800 (4 CYL.), 80 (4 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASS'Y, COMP.(SHORT SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REFERENCE #1 THRU #75 AS LISTED ON C10 AND C12 UNITED STATES 5141096 AND BELOW AUSTRALIA 8056519 AND BELOW BELGIUM 9207925 AND BELOW CANADA 7122587 AND BELOW 1655-7333A27
- GEAR HOUSING ASS'Y, COMP. (LONG SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REFERENCE #1 THRU #75 AS LISTED ON C10 AND C12 UNITED STATES 5141096 AND BELOW AUSTRALIA 8056519 AND BELOW BELGIUM 9207925 AND BELOW CANADA 7122587 AND BELOW 1655-7333A25
- GEAR HOUSING ASS'Y, COMP. (SHORT SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REFERENCE #1 THRU #75 AS LISTED ON C10 AND C12 UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 1655-7333A27
- GEAR HOUSING ASS'Y, COMP. (LONG SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REFERENCE #1 THRU #75 AS LISTED ON C10 AND C12 UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 1655-7333A25
1 GEAR HOUSING ASS'Y Comment: UNITED STATES 5141096 AND BELOW AUSTRALIA 8056519 AND BELOW BELGIUM 9207925 AND BELOW CANADA 7122587 AND BELOW 1655-7333T23
1 GEAR HOUSING ASS'Y Comment: UNITED STATES 5141097 AND UP AUSTRALIA 8056520 AND UP BELGIUM 9207928 AND UP CANADA 7122588 ANDUP 1655-7333T23
51 CAM, SHIFT 760394
52 FOLLOWER, CAM 30625
53 SLIDE, CROSS PIN 30624
54 SPRING, COMPRESSION-CAM FOLLOWER 24-30622
55 SHIM Comment: BEARING OUTER RACE TO GEAR HSG. (.002-3-5-10) 15-30923A1
56 TAPERED ROLLER BEARING ASSEMBLY 31-30894A1
57 BEARING, ROLLER-FORWARD GEAR 31-30895T
58 FORWARD GEAR ASSEMBLY 43-75314T2
59 RATCHET, SLIDING CLUTCH 52-822539T 52-822539, 52-814756, 52-12777
60 PIN, CROSS-RATCHET TO PROPELLER SHAFT 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
61 SPRING, RETAINING-CROSS PIN 24-30893
62 SHAFT, PROPELLER 44-93003
63 REVERSE GEAR ASSEMBLY 43-77562T
65 WASHER Comment: THRUST-BEARING CARRIER TO GEAR HOUSING 12-76358
67 "O" RING, BEARING CARRIER 25-29976
68 BEARING CARRIER ASSEMBLY 41529T2
69 BEARING, ROLLER-BEARING CARRIER 31-30956T
70 OIL SEAL, BEARING CARRIER 26-8M0204670
71 KEY,LOCATING-BEARING CARRIER 28-30281
72 TAB WASHER, GEAR HOUSING COVER 14-52700
73 COVER, GEAR HOUSING 52699
74 TROM TAB, GEAR HOUSING 97-31640Q4
75 SCREW, TRIM TAB TO GEAR HOUSING (1 3/4") 10-66024
76 WASHER Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS 12-45176
77 NUT Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS 11-8M0204653
78 SCREW Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING (1") 10-65210
79 THRUST HUB 13191Q01
82 TAB WASHER, PROPELLER NUT 14-816629Q 14-816629, 14-31210, 14-816629B
83 NUT, PROPELLER 11-52707Q1
-- GASKET SET 27-73645A87

MISCELLANEOUS PARTS/ACCESSORIES

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) MISCELLANEOUS PARTS/ACCESSORIES:

Mercury 800 (4 CYL.), 80 (4 CYL.) MISCELLANEOUS PARTS/ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- MERC 80 PARTS MANUAL 90-79166
- GASKET SET 27-73645A87
- DECAL SET - SERIAL GROUP #1 37-93152A81
- DECAL SET - SERIAL GROUP #2 37-93152A81

PROPELLERS (RIGHT HAND ROTATION)

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) PROPELLERS (RIGHT HAND ROTATION):

Mercury 800 (4 CYL.), 80 (4 CYL.) PROPELLERS (RIGHT HAND ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 11") Comment: 3 BLADES 48-77338A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 13") Comment: 3 BLADES 48-77340A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 15") Comment: 3 BLADES 48-77342A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 17") Comment: 3 BLADES 48-77344A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 19") Comment: 3 BLADES 48-77346A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 21") Comment: 3 BLADES 48-77348A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 23") Comment: 3 BLADES 48-77350A45

STARTER MOTOR AND WIRING HARNESS

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) STARTER MOTOR AND WIRING HARNESS:

Mercury 800 (4 CYL.), 80 (4 CYL.) STARTER MOTOR AND WIRING HARNESS Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR 50-893891T 50-66015T 1
2 COLLAR, RUBBER - STARTER MOTOR 23-8M0034918 23-8M0001391, 56703
3 SPACER, COLLAR TO BRACKET 23-56774
4 STOP, RUBBER - STARTER MOTOR 8M0043376 68042
5 WIRE ASS'Y Comment: STARTER MOTOR/STARTER SOLENOID (YELLOW) 84-93389A1
6 LOCKWASHER, STARTER MOTOR TERMINAL 13-26992
7 NUT, STARTER MOTOR TERMINAL 11-64015
8 SCREW Comment: WIRING HARNESS TO STARTER MOTOR (5/8") 10-69035
9 RECTIFIER ASSEMBLY 8M0058226 816770T, 816770, 62351A 1, 83-70350A 1, 83-70350A 3
10 SCREW, RECTIFIER TO PLATE (5/8") 10-37656
13 NUT, RECTIFIER TERMINAL 11-45076
14 STARTER SOLENOID 89-853654A1
15 LOCKWASHER, SOLENOID TERMINAL 10,13-26996
16 NUT, SOLENOID TERMINAL 10,11-68219
17 LOCKWASHER, WOLENOID TERMINAL (5/16") 13-8M0204647
18 NUT, SOLENOID TERMINAL (5/16") 11-8M0204668
19 BOOT, TERMINAL - STARTER SOLENOID 46265
20 SCREW, SOLENOID TO BOTTOM COWL (5/8") 10-38601
21 WASHER, SOLENOID SCREW 13-26992
22 WIRING HARNESS (INTERNAL) 84-73369A1
23 SPRING, GARTER - INTERNAL WIRING HARNESS 24-28975
24 CLAMP, WIRING HARNESS 54-76368
25 SCREW Comment: WIRING HARNESS CLAMP TO BOTTOM COWL (7/8") 10-690201
26 WASHER, WIRING HARNESS CLAMP SCREW 12-30164

SWIVEL BRACKET ASSEMBLY

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) SWIVEL BRACKET ASSEMBLY:

Mercury 800 (4 CYL.), 80 (4 CYL.) SWIVEL BRACKET ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASS'Y(SHORT SHAFT) 1490-7256A2
1 SWIVEL BRACKET ASS'Y (LONG SHAFT) 1482-6386A4
2 BUSHING, SWIVEL BRACKET 23-69341
3 WASHER, SWIVEL PIN - UPPER 12-69342
4 OIL SEAL, SWIVEL BRACKET 26-37448
5 SCREW, DRIVE - SWIEL BRACKET 10-47828
6 FITTING, GREASE 22-8M0169589
7 PIN, REVERSE LOCK SPRING ATTACHING 17-25598
8 WASHER, SWIVEL PIN - LOWER 12-37429
9 STRAP STOP Comment: DRIVE SHAFT HOUSING TO SWIVEL BRACKET 28205T
10 SCREW Comment: STRAP STOP TO HOUSING (3 1/8")-SHORT SHAFT 10-56743
10 SCREW Comment: STRAP STOP TO HOUSING (3 7/8")-LONG SHAFT 10-28200
11 NUT, STRAP STOP FASTENING SCREW 11-25269
12 SWIVEL PIN ASS'Y (SHORT SHAFT) 17-73594A2
12 SWIVEL PIN ASS'Y (LONG SHAFT) 17-73593A2
13 YOKE, BOTTOM 73984T
15 SNAP RING, YOKE ATTACHING 53-73591
16 BUMPER, STEERING ARM 28203
17 BOLT, STEERING ARM TO UPPER MOUNT (5 7/8") 10-49554
18 NUT, STEERING ARM BOLT FASTENING 11-8M0204653

THROTTLE LEVER AND SPARK ADVANCE LEVER

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) THROTTLE LEVER AND SPARK ADVANCE LEVER:

Mercury 800 (4 CYL.), 80 (4 CYL.) THROTTLE LEVER AND SPARK ADVANCE LEVER Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, THROTTLE 73416
2 LATCH, THROTTLE LEVER (THROTTLE CABLE) 73404
3 SCREW, LATCH TO THROTTLE LEVER (7/8") 10-59702
4 SPRING, LATCH SCREW 24-20099
5 NUT, LATCH SCREW 11-36069
6 SCREW, ADJUSTING - THROTTLE LEVER (1 3/4") 10-69029
7 NUT, JAM - ADJUSTING SCREW 11-29598
8 CAP, NYLON - ADJUSTING SCREW 52023
9 ARM, SPARK ADVANCE 73414
10 SCREW, ADJUSTING - SPARK ADVANCE ARM (1 3/8") 10-73656
11 NUT, JAM - ADJUSTING SCREW 11-68219
12 CAP, NYLON - ADJUSTING SCREW 48039
13 SCREW, ADJUSTING - SPARK ADVANCE ARM (2") 10-67916
14 NUT, JAM - ADJUSTING SCREW 11-29598
15 CAP, NYLON - ADJUSTING SCREW 52023
16 SCREW Comment: LEVER AND ARM TO CYLNDER BLOCK (1 3/4") 10-818165 10-55337 LEVER AND ARM TO CYLNDER BLOCK (1 3/4")
17 BUSHING, LEVER AND ARM SCREW 23-55164
18 BUSHING, FLANGE - LEVER AND ARM SCREW 23-55171
19 SPRING, RETURN - LEVER AND ARM SCREW 24-73375
20 WASHER, LEVER AND ARM SCREW 12-46765
21 BARREL, NYLON - LEVER AND ARMS 8M0221994
22 LINK ROD, THROTTLE 73374
23 CAM, THROTTLE 73432
24 HOUSING, THROTTLE CAM 77001
25 SCREW, HOUSING TO CRANKCASE (3/4") 10-60605
26 LINK ROD, SPARK ADVANCE 77010
27 SWIVEL ASSEMBLY, LINK ROD TO ARM 76158A1
28 BUSHING, NYLON - LINK ROD SWIVEL 23-26856
29 WAVE WASHER, LINK ROD SWIVEL 13-29402
30 WASHER, LINK ROD SWIVEL 12-73288
31 NUT, LINK ROD SWIVEL 11-20110
32 SPACER, THROTTLE CAM HOUSING 77158

TOP COWL AND SUPPORT BRACKETS

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Below is the parts list for Mercury 800 (4 CYL.), 80 (4 CYL.) TOP COWL AND SUPPORT BRACKETS:

Mercury 800 (4 CYL.), 80 (4 CYL.) TOP COWL AND SUPPORT BRACKETS Diagram
Position No. Part Name OEM Number Supersedes
1 COWL, TOP (WITHOUT DECALS) 2114-7934T
2 RETAINER ASSEMBLY, TOP COWL 52733A9
3 PAD, BUMPER-TOP COWL RETAINER 35496
4 SCREW, RETAINER TO TOP COWL (1 1/4") 10-74824
5 LOCKWASHER, RETAINER FASTENING SCREW 13-39107
6 SHIELD, TOP COWL - REAR 76370
7 SCREW, SHIELD TO TOP COWL (5/8") 10-37370
8 LOCKWASHER, SHIELD SCREW 13-37371
9 HINGE, COWL LATCH - TOP COWL 52739
10 LEVER, COWL LATCH HINGE 94918F1
11 PIN, COWL LATCH LEVER TO HINGE 17-58998
12 HOOK, TOP COWL LATCH - REAR 55455
13 LOCKWASHER, REAR HOOK MOUNTING SCREW 13-26992
14 SCREW, REAR HOOK TO TOP COWL (7/8") 10-22956
15 FRAME, SUPPORT - TOP COWL 73401T
16 MOUNT, RUBBER - SUPPORT FRAME 37640
17 LOCKWASHER, RUBBER MOUNT 13-8M0204647
18 NUT, RUBBER MOUNT 11-28770
19 SCREW, SUPPORT FRAME TO FRONT FRAME (1") 10-37562
20 LOCKWASHER, SUPPORT FRAME SCREW 13-8M0204647
21 MOUNT, RUBBER - TOP COWL FRAME 90435
22 NUT, RUBBER MOUNT (UPPER) 11-35888
23 NUT, RUBBER MOUNT (LOWER) 11-8M0207775
24 BRACKET, TOP COWL SUPPORT - REAR 52468
25 MOUNT, RUBBER - REAR SUPPORT BRACKET) 31014
26 LOCKWASHER Comment: RUBBER MOUNT TO REAR SUPPORT BRACKET 13-26992
27 NUT Comment: RUBBER MOUNT TO REAR SUPPORT BRACKET 11-29598
28 SCREW, REAR BRACKET TO FRAME (1") 10-37562
29 LOCKWASHER, REAR BRACKET SCREW 13-8M0204647
30 SCREW Comment: REAR SUPPORT BRACKET TO BOTTOM COWL (1") 10-37562
31 LOCKWASHER Comment: REAR SUPPORT BRACKET SCREW 13-8M0204647
32 FRAME, FRONT SUPPORT 73396
33 SCREW, SILENCER COVER 10-37562
34 LOCKWASHER, FRAME SCREW 13-8M0204647
35 COVER ASSMEBLY, SILENCER 76226A1
36 GASKET, SILENCER COVER 27-76168A2
37 SCREW, COVER TO FRONT SUPPORT FRAME (3/4") 10-28638
- GASKET SET 27-73645A87

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About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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