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Mercury 60 (4-STROKE)(4 CYL.) (0P094500 THRU 0P206999) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 60 (4-STROKE)(4 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

ACCESSORIES

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) ACCESSORIES:

Mercury 60 (4-STROKE)(4 CYL.) ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- KEY SWITCH KIT, Remote Ignition 15000A7
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (WITH QUICK DISCONNECT) 32-877680Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (WITH QUICK DISCONNECT) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (WITH QUICK DISCONNECT)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (WITH QUICK DISCONNECT ENGINE END ONLY) 32-877681Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (WITH QUICK DISCONNECT ENGINE END ONLY) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (WITH QUICK DISCONNECT ENGINE END ONLY)
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (NO FITTINGS) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (NO FITTINGS)
- LINE ASSEMBLY, Fuel Comment: (STANDARD WITH ENGINE) 32-877680Q8
- ATTACHING KIT, Remote Control 880093A1
- SENDER KIT, Oil Pressure 8M0068785 828019A 1
- SENDER KIT, Power Trim 821400A2
- POWER TRIM KIT 8M0055008 855654A 5
- TILLER HANDLE KIT 880095A09
- BRACKET ASSEMBLY, Steering Comment: (W/O CARRYING HANDLE) 816667A2
- EXTENSION KIT Comment: (NON-BIGFOOT- Converts 20 In. to 22-1/2 In.)(50/60 Only) 816696A12
- EXTENSION KIT, Driveshaft - 5 Inch Comment: (BIGFOOT) 12092A18

ADAPTOR PLATE

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) ADAPTOR PLATE:

Mercury 60 (4-STROKE)(4 CYL.) ADAPTOR PLATE Diagram
Position No. Part Name OEM Number Supersedes
1 DIPSTICK 8M0162935
2 DIPSTICK TUBE 825989003 825989 2
3 SEAL 8560552
4 HEAT SHIELD 8289151
5 PIN, Dowel 17-23784
6 FITTING, Elbow - 90 Degree (.125-27) 22-629101
7 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8 SEAL, Oil 26-66301
9 BUSHING 23-859594
10 PLUG, Pipe (.500-14) 22-384073
11 ADAPTOR PLATE KIT 825228A17 825228T 9
12 PLUG 19-822464
13 PLUG 19-48323
14 O-RING 25-845746
15 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
16 BODY, Oil Pressure Relief Comment: (DESIGN II) 8M0210772
17 PLATE, Oil Pickup-Top 893765 854789
18 HOSE, Oil Pickup 32-854793
19 BAFFLE 893700 854791 1
20 CLAMP 54-855228 54-888988014
21 SCREW, (M6 x 50) 10-4007455
22 DEFLECTOR, Oil Comment: (DESIGN I) 856592
23 BODY ASSEMBLY, Oil Pressure Relief Comment: (DESIGN I) 8M0210772
24 GASKET 27-8M0213113
- GASKET SET 27-859352A01

BOTTOM COWL

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) BOTTOM COWL:

Mercury 60 (4-STROKE)(4 CYL.) BOTTOM COWL Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL Comment: (LONG-PORT) 4020-826277T1
2 BOTTOM COWL Comment: (LONG-STBD.) 4020-826278T7
3 SCREW, (M6 x 30) 10-82684430
4 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
5 SEAL 825238002 825238 1
6 WASHER 12-855576
7 GASKET 27-855627
8 SCREW, (M6 x 60) 10-82684460
9 FITTING 22-827948
10 BOOT 826273001 826273
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 LEVER, Cowl Latch 825782F1
13 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
14 WASHER, Wave 13-12134
15 LATCH HOOK 893766 825783
16 SCREW, (M6 x 16) 10-1993716
17 GROMMET 25-19565002
18 SWITCH, Trim 87-8M0235191

CAMSHAFT

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) CAMSHAFT:

Mercury 60 (4-STROKE)(4 CYL.) CAMSHAFT Diagram
Position No. Part Name OEM Number Supersedes
1 CAMSHAFT 400-8M0183247
2 PUMP ASSEMBLY, Oil 857087T1
3 O-RING 25-857096
4 NOT SOLD SEPARATE NSS
5 O-RING 25-857094
6 O-RING 25-857093
7 SCREW, (M6 x 16) 10-875206
8 SCREW, (M6 x 40) 10-4000333
9 PIN, Dowel 17-878183 17-893581
10 PIN 17-826149 17-893566
- GASKET SET 27-859352A01
- CYLINDER HEAD ASSEMBLY 893505T01 857082A 5

CARBURETOR

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) CARBURETOR:

Mercury 60 (4-STROKE)(4 CYL.) CARBURETOR Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR Comment: (TOP) 3329-857102T2
1 CARBURETOR Comment: (UPPER CENTER) 3329-857102T3
1 CARBURETOR Comment: (LOWER CENTER) 3329-857102T7
1 CARBURETOR Comment: (BOTTOM) 3329-857102T4
2 SCREW 10-854246
3 PLATE 854245
4 GASKET 27-8542572
5 ENRICHENER 854254T3
6 NOT SOLD SEPARATE NSS
7 PLATE 854255
8 CAP 19-880814
9 SCREW, Adjusting 10-880841
10 O-RING 25-880842
11 SPRING 24-880815
12 JET (SLOW) 803912 803912 38
13 O-RING 25-880843
14 PLUG 19-880844
15 JET (MAIN) 98,803915
16 MAIN NOZZLE 8039142
17 VALVE, Float 854247
18 FLOAT 8542531
19 PIN, Float 17-8542581
20 SCREW 10-880845
21 GASKET 27-8542573
22 FLOAT BOWL Comment: (TOP) 8039161
22 FLOAT BOWL Comment: (CENTERS/BOTTOM) 8039171
23 SCREW 10-8542463
24 SCREW, Drain 10-8542464
25 WASHER 12-8542591
26 SCREW, Synchronization Comment: (TOP/CENTERS) 10-803925
27 SPRING Comment: (TOP/CENTERS) 24-880846
28 SPRING Comment: (TOP/CENTERS) 24-803923
29 SCREW Comment: (BOTTOM) 10-803913
30 SPRING Comment: (BOTTOM) 24-854249
31 SPRING 24-880847
32 PLUNGER 8542511
33 SCREW 10-880848
34 NOT SOLD SEPARATE NSS
35 PLUNGER ROD 880849
- REPAIR KIT, Carburetor Comment: (1 Per Carburetor) 8542561

CRANKSHAFT

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) CRANKSHAFT:

Mercury 60 (4-STROKE)(4 CYL.) CRANKSHAFT Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT 413-857077T02 413-857077T 1
2 SEAL 8M0151047
3 SEAL 8M0151048
4 CONNECTING ROD 600-893530T01 662-856065T 1
5 BOLT 10-8M0049884
6 BEARING, Brown 23-893630 23-825021
6 BEARING, Black 23-893630001 23-825021 1
6 BEARING, Blue 23-893630002 23-825021 2
7 PISTON ASSEMBLY Comment: (STANDARD) 700-893524T08 700-893524T07, 713-856064A 1 (STANDARD)
7 PISTON, w/o Rings Comment: (.25MM Oversized)(Bare Piston) 700-893524T01 713-856064 2 (.25MM Oversized)(Bare Piston)
7 PISTON, w/o Rings Comment: (.50MM Oversized)(Bare Piston) 700-893524T02 713-856064 3 (.50MM Oversized)(Bare Piston)
8 RING SET, Piston (TOP) Comment: (STANDARD) 39-893525A01 39-833099A 1 (STANDARD)
8 RING, Piston (TOP) Comment: (.25MM Oversized) 39-893525A02 39-833100T 2 (.25MM Oversized)
8 RING, Piston (TOP) Comment: (.50MM Oversized) 39-893525A03 39-833100T 3 (.50MM Oversized)
9 NOT SOLD SEPARATE, Piston (SECOND) Comment: (STANDARD) NSS
9 NOT SOLD SEPARATE, Piston (SECOND) Comment: (.25MM Oversized) NSS
9 NOT SOLD SEPARATE, Piston (SECOND) Comment: (.50MM Oversized) NSS
10 RING, Oil 39-893950 39-893527, 39-833101 1
11 PIN, Piston 41-893863 41-825016
12 RETAINER 40-825017 40-825017F
- POWERHEAD ASSEMBLY 61-893678T03 61-878344T03, 61-878344T02, 61-878344T01
- GASKET SET 27-859352A01

CYLINDER BLOCK AND CRANKCASE

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) CYLINDER BLOCK AND CRANKCASE:

Mercury 60 (4-STROKE)(4 CYL.) CYLINDER BLOCK AND CRANKCASE Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 800-893502T02 809-857015T 6
2 PIN, Dowel 17-825010
3 PLUG 22-479452
4 PLUG, Pipe (1/2-14) 22-384073
5 PLUG, Pipe (.750-14) 22-416223
6 BEARING, Brown 23-893631 23-825024
6 BEARING, Black 23-893631001 23-825024 1
6 BEARING, Blue 23-893631002 23-825024 2
7 NIPPLE, (M20) 822625
8 SCREW, (M8 x 82) 10-82506182
9 SCREW, (M6 x 35) 10-8M0205943
10 GASKET 27-8M0213112
11 FILTER, Oil 35-8M0162829
12 GASKET 27-8M0224375
13 COVER, Exhaust 8M0188836
14 PLUG 22-479452
15 THERMOSTAT 14586
16 GASKET 27-8M0204714
17 GASKET 27-8M0177107
18 COVER 8M0188835
19 SCREW, (M6 x 35) 10-8M0205943
20 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 TUBING, (.312) (70.00 Inches Bulk) (Cut to 11 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
23 SENSOR ASSEMBLY, Temperature 8M0214984
24 O-RING, (.301 x .070) 25-627021
25 LIFTING EYE 893697 852560 1
26 SCREW, (M8 x 35) 10-857139
27 NOT SOLD SEPARATE NSS
- POWERHEAD ASSEMBLY 61-893678T03 61-878344T03, 61-878344T02, 61-878344T01
- GASKET SET 27-859352A01

CYLINDER HEAD

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) CYLINDER HEAD:

Mercury 60 (4-STROKE)(4 CYL.) CYLINDER HEAD Diagram
Position No. Part Name OEM Number Supersedes
- CYLINDER HEAD ASSEMBLY 893505T01 857082A 5
1 CYLINDER HEAD ASSEMBLY 893505T06 893505A02, 857082A 6
2 GUIDE 858266
3 SCREW, (M6 x 8) 10-4000325
4 WASHER 12-859768 12-893586
5 SEAL, Oil 26-893549 26-858267
6 PIPE PLUG 22-875209
7 SEAL 25-8M0011870 25-857083
8 COVER 8M0174400
9 NOT SOLD SEPARATE NSS
10 PLATE, Baffle 858277
11 SCREW, (M4 x 10) 10-4005685
12 FITTING, Elbow - 90 Degree (.125-27) 22-629101
13 GASKET 27-8M0118179
14 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
15 SCREW, (M9 x 95) 10-82503395
16 PIN, Dowel 17-825010
17 PLUG ASSEMBLY, Oil 859578A1
18 O-RING, (.921 x .139) 25-8M0204673
19 NOT SOLD SEPARATE, Decal NSS
20 NOT SOLD SEPARATE, Decal NSS
21 NOT SOLD SEPARATE, POWERHEAD ID NSS
22 DIAPHRAGM 826060
23 DASHPOT Comment: (NON HANDLE) 877844
24 SCREW, (M6 x 13) Stainless Steel 10-40011126
25 HOSE, (48.00 Inches Bulk) (Cut to 19 IN.) 32-77653101
26 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
27 SCREW, (M6 x 25) 10-893745025
- POWERHEAD ASSEMBLY 61-893678T03 61-878344T03, 61-878344T02, 61-878344T01
- GASKET SET 27-859352A01
- CYLINDER HEAD ASSEMBLY 893505T01 857082A 5

DRIVESHAFT HOUSING

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) DRIVESHAFT HOUSING:

Mercury 60 (4-STROKE)(4 CYL.) DRIVESHAFT HOUSING Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING, Driveshaft 1503-852421T07 1503-852421T 5
2 PIPE, Exhaust 825220T06
3 SCREW, (M8 x 110) Stainless Steel 10-824459110
4 SCREW, (M8 x 45) 10-88960845
5 PLUG, Drain 8288181
6 GASKET 27-8M0204692
7 BUMPER 826276
8 GROMMET 8M0151042
9 STUD, (M10 x 50) Comment: (NON-BIGFOOT) 16-823984
9 STUD, (M10 x 100) Comment: (BIGFOOT) 16-903501
10 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
11 NUT, (M10) 11-40140
12 TUBE, Water 32-897971A01 32-888591001, 32-888591, 32-825250 1
13 GUIDE 54-828529
14 BUMPER Comment: (LONG) 8M0043364 828706 (LONG)
15 SEAL, Water Tube 42941001
16 PLATE 893770 854471
17 SCREW, (M10 x 25 MM) 10-1993325
18 SPEEDOMETER PICK UP 22-85822A7
19 CONNECTOR, Straight 22-85822T
20 FITTING 22-8M0181450
21 SPACER 23-813745 23-43041
22 COUPLING 43585
23 BUSHING 23-855623
24 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
25 NUT, (M10) 11-40140
26 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

ELECTRICAL COMPONENTS

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) ELECTRICAL COMPONENTS:

Mercury 60 (4-STROKE)(4 CYL.) ELECTRICAL COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 RELAY 825096T01 89-825096T, 89-825096, 89-95642M
2 BRACKET 8M0010250 95643M
3 SOLENOID PLATE 825074
4 NUT, (M6) Stainless Steel 11-401386
5 CABLE ASSEMBLY, Battery - Positive 84-88439A9
6 BOOT, Insulator - Red 85-880786
7 CABLE ASSEMBLY, (8.50 Inches) 84-93388A16
8 CABLE ASSEMBLY, Battery - Negative 84-88439A4
9 STARTER MOTOR ASSEMBLY (SEE BREAKDOWN ON STARTER MOTOR) 50-893888T 50-888161T, 50-884044T, 50-859377T
10 SCREW, (M8 x 45) Stainless Steel 10-40011153
11 PRESSURE SWITCH 87-8M0098207 87-8M0070107, 87-828040 1
12 SENSOR 8M0082988 8M0030022, 828358 2
13 SCREW, (M5 x 16) Stainless Steel 10-40011107
14 SCREW, (M6 x 25) 10-82130025
15 WASHER 12-8M0214930
16 PLATE 859224 856604
17 RETAINER 856836001 856836, 856039
18 BRACKET 856040
19 SCREW, (M6 x 14) 10-82129114
20 RETAINER 92753
21 BUSHING 23-856954
22 GROMMET 25-8M0190980
23 ECM, Engine Control Module 87843303S 878433A 3
24 BUSHING 23-8539201
25 SCREW, (M6 x 40) 10-82129140
26 SPARK PLUG, NGK-DPR6EA-9 33-827858Q 33-827858
27 COIL ASSEMBLY, Ignition 339-859738T1
28 NOT SOLD SEPARATE, Decal Comment: (COIL ID #1) NSS
29 NOT SOLD SEPARATE, Decal Comment: (COIL ID #2) NSS
30 NOT SOLD SEPARATE, Decal Comment: (COIL ID #3) NSS
31 NOT SOLD SEPARATE, Decal Comment: (COIL ID #4) NSS
32 SCREW, (M6 x 30) 10-82684430
33 HARNESS ASSEMBLY, Engine Wiring 84-857111T2
34 FUSE, Yellow - 20 Ampere (SFE) 88-812619 88-860608
35 COVER, Fuse 828054
36 HARNESS ASSEMBLY, Extension Comment: (HANDLE) 84-852375A6
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
38 REGULATOR, Voltage 883071T1
39 BRACKET 893771 858413
40 FOAM PAD 8308971
41 SCREW, (M6 x 40) 10-8248329
42 SCREW, (M6 x 10) 10-82129110
43 SCREW, (M6 x 16) 10-8248324
44 PLUG, Male 13541
45 SCREW, (M8 x 25) Stainless Steel 10-40011149
46 NUT, (.250-20) Brass 11-94330
- POWERHEAD ASSEMBLY 61-893678T03 61-878344T03, 61-878344T02, 61-878344T01

FLYWHEEL

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) FLYWHEEL:

Mercury 60 (4-STROKE)(4 CYL.) FLYWHEEL Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL COVER 859284T2
2 SCREW, (M6 x 25 MM) 10-8248326
3 DECAL, EPA Label Information Comment: (SEE NOTE) 37-804655A01
4 FLYWHEEL 284-832010T32 284-832010T31, 284-832010T26, 284-832010T14, 284-832010A 8
5 GEAR, Driven 8331045
6 NOT SOLD SEPARATE, Decal NSS
7 NOT SOLD SEPARATE, Decal NSS
8 NOT SOLD SEPARATE, Decal NSS
9 NUT 11-893789 11-81773M
10 WASHER 12-893762 12-84436M
11 SCREW, (M5 x 30) 10-4013930
12 STATOR 398-852387T7
13 LOAD RING 834838
14 GEAR, Drive 833102T 833102
15 SCREW, (M10 x 40) 10-82761140
16 WASHER 12-4002320
17 KEY, Woodruff 28-91800
18 KEY 28-893761
19 BELT 8M0151040
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
- POWERHEAD ASSEMBLY 61-893678T03 61-878344T03, 61-878344T02, 61-878344T01
- CYLINDER HEAD ASSEMBLY 893505T01 857082A 5

FUEL LINES

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) FUEL LINES:

Mercury 60 (4-STROKE)(4 CYL.) FUEL LINES Diagram
Position No. Part Name OEM Number Supersedes
1 CONNECTOR 22-822771
2 FITTING, 45 Degree 22-878404
3 Y-CONNECTOR 22-878593
4 CLIP 54-878425
5 HOSE 32-878181
6 TUBING, (17.00 Inches Bulk) (Cut to 3-1/2 IN) 32-85682239
7 HOSE 32-82381310
8 LINKAGE 8566101
9 BUSHING 23-803896
10 COTTER PIN 18-880850
11 WASHER 12-8542592
12 HOSE 32-856607
13 HOSE 32-856609
14 HOSE and SLEEVE 32-856611
15 HOSE 32-880773
16 HOSE 32-856613
17 HOSE 32-880772
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 TIE STRAP, (4.00 Inches) 56762

FUEL PUMP

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) FUEL PUMP:

Mercury 60 (4-STROKE)(4 CYL.) FUEL PUMP Diagram
Position No. Part Name OEM Number Supersedes
1 FILTER, Fuel 35-877565T1
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, (57.00 Inches Bulk) (Cut to 14 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
4 HOSE, (57.00 Inches Bulk) (Cut to 19 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
5 CONNECTOR ASSEMBLY, Fuel 22-8M0148585
- O-RING, Fuel Connector 25-16524
6 PUMP, Fuel 826398T3
7 SCREW, (M5 x 35) 10-809564
8 COVER 809565
9 DIAPHRAGM 8095611
10 SCREW, (M3 x 5) 10-41889M
11 NUT 11-82537M
12 CHECK VALVE 21-41888M
13 DIAPHRAGM 8095612
14 PIN 17-8095661
15 SPRING 24-809562
16 NUT, (M5) 11-82388M
17 SPRING 24-8095621
18 PLUNGER 8095631
19 O-RING 25-8M0052669 25-825492
20 SCREW, (M6 x 30) 10-82684430
21 PLUG 19-854310 806899
22 J CLIP 54-8M0024808
23 DEFLECTOR, Cowl 8M0007776 893698001, 856603 1
- GASKET SET 27-859352A01

GEAR HOUSING(DRIVESHAFT)(1.83:1 GEAR RATIO)

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) GEAR HOUSING(DRIVESHAFT)(1.83:1 GEAR RATIO):

Mercury 60 (4-STROKE)(4 CYL.) GEAR HOUSING(DRIVESHAFT)(1.83:1 GEAR RATIO) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter) 1671-9760T41
1 GEAR HOUSING ASSEMBLY, Basic 1671-9760T42
2 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
3 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
4 WASHER 12-191833
5 PIN, Dowel - With Hole (.375 x .625) 17-8M0084244 17-43043
6 PIN, Dowel - Without Hole (.375 x .625) 17-43044
7 PLUG, Pipe (.0625-27) 22-878089
8 BEARING, Roller 31-812768
9 SEAL/PLATE KIT 818226A1
10 NOT SOLD SEPARATE NSS
11 GEAR, Pinion - 12 Teeth 43-859103T
12 NUT, (.437-20) 11-55910
13 SHIFT SHAFT ASSEMBLY 859607A1
14 E RING 53-29641
15 BUSHING ASSEMBLY 23-813696A2
16 O-RING, (.987 x .103) 25-45258
17 SEAL, Oil 26-8M0204708
18 DRIVESHAFT, Long 45-859102
19 SHIM SET 15-812770A1
20 BEARING ASSEMBLY, Roller 31-8M0166756
21 NOT SOLD SEPARATE NSS
22 NUT 11-8128201
23 BASE ASSEMBLY, Water Pump 46-812966A7
24 O-RING, (1.859 x .139) 25-8M0204651
25 SEAL, Oil 26-814669
26 SEAL, Oil 26-814670
27 IMPELLER 47-19453T
28 KEY 28-8M0032831 28-19699
29 WASHER 12-8M0204720
30 PUMP ASSEMBLY, Water 46-812966A12
31 GASKET (LOWER) 27-8M0224241
32 GASKET, Upper Water Pump 27-822189
33 FACE PLATE 19700A2
34 SCREW, (M6 x 16) 10-8248324
35 CAM, Shift Control 760394
36 COUPLER 8M0151045
- SEAL KIT, Gear Housing 26-814669A2
- REPAIR KIT, Water Pump 46-812966A12

GEAR HOUSING(DRIVESHAFT)(2.31:1 GEAR RATIO)

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) GEAR HOUSING(DRIVESHAFT)(2.31:1 GEAR RATIO):

Mercury 60 (4-STROKE)(4 CYL.) GEAR HOUSING(DRIVESHAFT)(2.31:1 GEAR RATIO) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) Comment: (COMPLETE) 1667-9011G90
1 GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) 1667-9011G59
2 PIN, Dowel - With Hole (.375 x .625) (FRONT) 17-8M0084244 17-43043
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
5 WASHER 12-191833
6 PIN, Dowel - Without Hole (.375 x .625) (REAR) 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 GEAR, Pinion (13 Teeth) 43-44484T
16 NUT, (.625-18) 11-35921
17 CAM, Shift Control 850307
18 BEARING ASSEMBLY, Tapered Roller 31-42677A1
19 SHIM SET 15-44492A1
20 DRIVESHAFT ASSEMBLY 45-859105A1
21 SLEEVE/RING KIT 42461A1
22 NOT SOLD SEPARATE NSS
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-430331
25 GASKET 27-8M0214931
26 SEAL, Oil (LOWER) 26-43036
27 SEAL, Oil (UPPER) 26-43035
28 GASKET 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-8M0214957
32 SEAL 8M0204658
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25 MM) 10-8248326
36 SHIFT SHAFT ASSEMBLY 853906A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25 MM) 10-8248326
42 FACE SEAL 26-861415 26-816575
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump 46-8M0113799
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

GEAR HOUSING(PROP SHAFT)(1.83:1 GEAR RATIO)

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) GEAR HOUSING(PROP SHAFT)(1.83:1 GEAR RATIO):

Mercury 60 (4-STROKE)(4 CYL.) GEAR HOUSING(PROP SHAFT)(1.83:1 GEAR RATIO) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter) 1671-9760T41
1 GEAR HOUSING ASSEMBLY, Basic 1671-9760T42
37 SHIM SET 15-812769A1
38 BEARING ASSEMBLY, Tapered Roller 31-8M0103476 31-812767A 1
39 NOT SOLD SEPARATE NSS
40 GEAR, Forward - 22 Teeth 43-859101T2
41 BEARING, Roller 31-21739
42 FOLLOWER, Cam 8129291
43 SLIDE 20843
44 SPRING 24-38114
45 CLUTCH 52-813697T 52-813697
46 PIN, Cross 17-8M0020942 17-38113
47 SPRING 24-815418
48 PROPELLER SHAFT 44-14493
49 GEAR, Reverse - 22 Teeth 43-859104T
50 BEARING, Ball 30-20839T
51 CARRIER ASSEMBLY, Bearing 8M0168900
52 O-RING 25-815460
53 BEARING, Needle 31-21700
54 SEAL, Oil 26-8M0205511
55 SEAL, Oil 26-8M0203757
56 SCREW, (M8 x 30) 10-85594030
57 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
58 INSERT, Threaded 8227731
59 NOT SOLD SEPARATE NSS
60 TRIM TAB, Zinc 17264T2
61 SCREW, (M10 x 30) 10-4000377
62 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
63 THRUST HUB 73345A1
64 PROP NUT KIT 11-69578Q1
65 TAB WASHER 14-8M0214942
66 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
67 SCREW, (M10 x 45) 10-4000380
- SEAL KIT, Gear Housing 26-814669A2

GEAR HOUSING(PROP SHAFT)(2.31:1 GEAR RATIO)

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) GEAR HOUSING(PROP SHAFT)(2.31:1 GEAR RATIO):

Mercury 60 (4-STROKE)(4 CYL.) GEAR HOUSING(PROP SHAFT)(2.31:1 GEAR RATIO) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) 1667-9011G90
1 GEAR HOUSING ASSEMBLY, Basic 1667-9011G59
2 BEARING SET, Cup And Cone 31-30894A1
3 NOT SOLD SEPARATE NSS
4 GEAR ASSEMBLY, Forward - 30 Teeth 43-859472A3
5 BEARING, Needle 31-30895T
6 RING, Retaining 53-856823
7 FOLLOWER KIT, Cam 850315A1
8 BALL 30-44530
9 NOT SOLD SEPARATE NSS
10 SPRING 24-850327
11 CLUTCH 52-850048T 52-850048
12 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
13 SPRING 24-30893
14 PROPELLER SHAFT 44-8M0140445
15 GEAR, Reverse (30 Teeth) 43-850034T 43-850034
16 CARRIER ASSEMBLY, Bearing 8M0168901
17 O-RING, (3.609 x .139) 25-8M0214974
18 BEARING, Needle 31-30956T
19 SEAL, Oil (INNER) 26-8M0205728
20 SEAL, Oil (OUTER) 26-8M0205729
21 BEARING, Roller 31-12578T
22 THRUST WASHER 12-12577
23 BEARING, Thrust 31-12576
24 STUD, (M8 x 48) 16-8M0034456 16-42917 2
25 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
26 NUT, (M8) 11-401378
27 SHIM SET 15-44491A1
28 INSERT, Threaded 8227731
29 NOT SOLD SEPARATE, Decal NSS
30 NOT SOLD SEPARATE, Decal NSS
31 THRUST WASHER 13191Q01
32 PROP NUT KIT, (.750-16) 11-52707Q1
33 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
34 SCREW, (M10 x 45) 10-4000380
35 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
- SEAL KIT, Gear Housing 26-43035A4

INTAKE

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) INTAKE:

Mercury 60 (4-STROKE)(4 CYL.) INTAKE Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M6 x 90) 10-82615890
2 INTAKE, Air 857105T
3 O-RING 25-8250572
4 PLATE 857103T
5 ISOLATOR Comment: (60 HP) 857104T
5 ISOLATOR Comment: (40/50 HP) 857104T1
6 PLUG 19-827633
7 ATTENUATOR, Sound Comment: (USE W/ FLAT BUSHING) 857106A1
7 ATTENUATOR KIT, Sound Comment: (USE W/TAPERED BUSHING) 857106A1
8 BUSHING Comment: (FLAT) 23-822003
8 BUSHING Comment: (TAPERED) 23-856954
9 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
10 TIE STRAP, (11.750 Inches) 54-850181
11 SEAL 26-856128001 26-856128
12 O-RING 25-8250572
13 O-RING 25-856525
14 PIN, Dowel 17-23784
15 SCREW, (M6 x 25 MM) 10-8248326
16 BREATHER HOSE 32-8M0182223
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 DECAL, Caution, Start In Gear 37-881865 37-825064
- GASKET SET 27-859352A01

INTAKE/EXHAUST VALVE

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) INTAKE/EXHAUST VALVE:

Mercury 60 (4-STROKE)(4 CYL.) INTAKE/EXHAUST VALVE Diagram
Position No. Part Name OEM Number Supersedes
1 VALVE, Exhaust 8M0065029 832991T 3
2 VALVE, Intake 832990T3
3 SEAL 26-858271
4 SPRING, Valve - Outer 24-893552 24-858268
5 RETAINER 822650
6 KEY 28-893554 28-822651
7 ROCKER ARM 898821A01
8 SCREW 10-825046
9 NUT 11-826150 11-858274
10 SHAFT, Rocker 8570851
11 NOT SOLD SEPARATE NSS
12 BRACKET 893560 859577
13 BRACKET 893561 858275
14 SPRING 24-893562 24-825052 1
15 SCREW, (M8 x 23) 10-875218
16 GASKET 27-893645 27-859576
17 PIN 17-859575 17-893584
18 SPRING, Overload 24-893563 24-889775, 24-881858
- CYLINDER HEAD ASSEMBLY 893505T01 857082A 5

LINKAGE(HANDLE)

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) LINKAGE(HANDLE):

Mercury 60 (4-STROKE)(4 CYL.) LINKAGE(HANDLE) Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, (M6 x 60) 10-8147763
3 NUT, (M6) 11-401196
4 CAP 42942
5 LEVER ASSEMBLY, Throttle 822682A4
6 BUSHING 23-825078
7 SCREW, (M6 x 25 MM) 10-8248326
8 SHIFT GUIDE 858245
9 SCREW, (M5 x 12) 10-82239312
10 SHIFT SLIDE 858246
11 DETENT/SPRING KIT 12016A2
12 NOT SOLD SEPARATE NSS
13 SHIFT ROD 858247
14 COTTER PIN 18-210711
15 NUT, (M6) Stainless Steel 11-401386
16 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
17 SHIFT LINK 858248
18 BUSHING 23-48475
19 LEVER ASSEMBLY, Shift Shaft 850166T2
20 BUSHING 23-850165
21 CAM, Throttle 8535853
22 SPACER 23-309772
23 WASHER 12-4002314
24 SCREW, (M5 x 16) 10-40056107
25 SWITCH 87-8M0052927 87-813960A 3
26 PLATE 824923
27 SCREW, (M3.5 x 20) Stainless Steel 10-88075020
28 BRACKET Comment: (HANDLE) 830294T1
29 DASHPOT Comment: (NON-HANDLE) 877844
30 SCREW, (M6 x 13) Stainless Steel 10-40011126
31 LEVER, Throttle 822682A4
32 RETAINER 826587 826587 1

LINKAGE(REMOTE)

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) LINKAGE(REMOTE):

Mercury 60 (4-STROKE)(4 CYL.) LINKAGE(REMOTE) Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 70) Stainless Steel 10-40011158
2 SCREW, (M6 x 60) 10-8147763
3 NUT, (M6) 11-401196
4 CAP Comment: (50/60) 42942
5 LEVER ASSEMBLY, Throttle 822682A4
6 RETAINER 883160
7 BUSHING 23-825078
8 RETAINER 822459
9 LEVER, Shift 8259571
10 BRACKET 827706A4
11 LATCH 98889
12 SCREW, (M6 x 16) 10-8248324
13 SLEEVE 23-15885
14 SHIFT ROD 893777 850162
15 GUIDE, Shift Rod 8501631
16 SHIFT LINK 893769A01 850255A 1
17 BUSHING 23-48475
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 NUT, (M6) Stainless Steel 11-401386
20 COTTER PIN 18-210711
21 LEVER ASSEMBLY, Shift Shaft 850166T2
22 BUSHING 23-850165
23 CAM, Throttle 8535853
24 SPACER 23-309772
25 WASHER 12-4002314
26 SCREW, (M5 x 16) 10-40056107
27 SPACER, Throttle Stop Comment: (40) 881283F
28 LEVER, Throttle 822682A4
29 RETAINER 826587 826587 1

POWER TRIM

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) POWER TRIM:

Mercury 60 (4-STROKE)(4 CYL.) POWER TRIM Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Power Trim 8M0055011 893517T01, 855654T09, 855654T08, 855654T 4
1 SHOCK ROD KIT 893943A01 855833A 1
2 PISTON ASSEMBLY, Memory 8M0171822
3 O-RING KIT, Rebuild 25-8M0171819
4 NOT SOLD SEPARATE NSS
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 VALVE KIT, Trim Limit Comment: (NON-BIGFOOT) 893905A02 809873A 1 (NON-BIGFOOT)
6 VALVE KIT, Trim Limit Comment: (BIGFOOT) 893944A01 809873A 2 (BIGFOOT)
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT (MOTOR) 10-809876A1
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
16 CABLE ASSEMBLY 88238A18
- O-RING KIT (COMPLETE TRIM) 25-893914A02 25-809880A 1
17 PIN, Trilobe 17-821539 17-13794, 17-19603
18 PIN 17-19607
19 PIN 17-822869001 17-822869
- HARNESS/RELAY ASSEMBLY, Trim 84-826802T18
20 HARNESS ASSEMBLY, Trim 84-826802T17
21 RELAY ASSEMBLY 8M0207773
22 BRACKET 828102
23 GROMMET 25-818967
24 BUSHING 23-8M0214955
25 NOT SOLD SEPARATE NSS
26 SCREW, (M6 x 30) 10-82684430

SERVICE/SUPPORT MATERIAL

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) SERVICE/SUPPORT MATERIAL:

Mercury 60 (4-STROKE)(4 CYL.) SERVICE/SUPPORT MATERIAL Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 40/50/60 (4 Cylinder) Carb 4-Stroke 90-87982801
- OWNERS MANUAL 90-10223020
- SERVICE MANUAL 90-858896
- TOOL KIT 91-8M0162977
- DECAL SET Comment: (40 BIGFOOT) 37-854695A00 37-854695A98 (40 BIGFOOT)
- DECAL SET Comment: (40 BIGFOOT)(GRAY) 37-883523A01
- DECAL SET Comment: (TRACKER 50/50 BIGFOOT) 37-850482A97
- DECAL SET Comment: (TRACKER 40 BIGFOOT ) 37-883229A01
- DECAL SET Comment: (BLACK 50) 37-826337A00 37-826337A98, 37-826337A96, 37-826337A95 (BLACK 50)
- DECAL SET Comment: (BLACK 60) 37-879753A01
- DECAL SET Comment: (GRAY 50) 37-826338A01 37-826338A98, 37-826338A97, 37-826338A96, 37-826338A95 (GRAY 50)
- DECAL SET Comment: (TRACKER 60 BIGFOOT) 37-883522A01
- DECAL SET Comment: (GRAY 60) 37-879754A01
- DECAL SET Comment: (TRACKER 60) 37-883522A01
- DECAL, EPA Label Information Comment: (SEE NOTE) 37-804655A02

STARTER MOTOR

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) STARTER MOTOR:

Mercury 60 (4-STROKE)(4 CYL.) STARTER MOTOR Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-893888T 50-888161T, 50-884044T, 50-859377T
2 THRU BOLT 15384
3 DRIVE KIT 891752 90643 4
4 ARMATURE 8236386
5 PINION 68575T2
6 DRIVE CAP 8236392
7 CAP, Commutator 8119013
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 DECAL, Warning, High Voltage 37-8272822

STEERING ARM

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) STEERING ARM:

Mercury 60 (4-STROKE)(4 CYL.) STEERING ARM Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (M12) 11-896963 11-859129, 11-90099
2 STRAP Comment: (DESIGN III)(THICK STRAP) 893773002 827923 2, 893773001, 827923 1 (DESIGN III)(THICK STRAP)
3 MOUNT 8M0224385
4 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
5 BUMPER 8M0156878
6 RING, Retaining 53-89531
7 ARM, Steering 8M0118183
8 BRACKET Comment: (NON-HANDLE) 816667F1
9 TAB WASHER Comment: (NON-HANDLE) 14-8M0009820 14-816669F 1 (NON-HANDLE)
10 SCREW, (M10 x 30) Comment: (NON-HANDLE) 10-4000377
11 BOLT, (M12 x 154) 10-898835001 10-42973
12 SPACER 23-8279971
13 SWIVEL TUBE 8M0219909
14 CABLE ASSEMBLY 84-88238T01
15 CABLE ASSEMBLY, Ground 8M0207768
16 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
17 BRACKET 893703 828985
18 SCREW, (#10-16 x .375) Comment: (SELF-TAPPING) 10-878607 10-817626 (SELF-TAPPING)
19 NUT, (.375-24) Stainless Steel Comment: (HANDLE) 11-8M0204726
20 LEVER Comment: (HANDLE) 823792
21 WASHER Comment: (HANDLE) 12-29330
22 ROD (THREADED) Comment: (HANDLE) 821961
23 BRAKE PLATE Comment: (HANDLE) 821957
24 DISC Comment: (HANDLE) 8165621
25 PLATE Comment: (HANDLE) 8M0007471 823791 (HANDLE)
26 DISC Comment: (HANDLE) 8165621
27 SHOULDER SCREW, Hex Comment: (HANDLE) 10-768042
28 WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel Comment: (DESIGN I) 12-4002321
29 STRAP Comment: (Qty. of 1 used on DESIGN I) 893773002 827923 2, 893773001, 827923 1 (Qty. of 1 used on DESIGN I)
30 WASHER Comment: (DESIGN II) 12-20959

SWIVEL BRACKET

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) SWIVEL BRACKET:

Mercury 60 (4-STROKE)(4 CYL.) SWIVEL BRACKET Diagram
Position No. Part Name OEM Number Supersedes
1 ATTACHING KIT, Engine Steering Comment: (ELECTRIC NON HANDLE) 19608A14
2 SCREW, (.375-24 x 1.500) Comment: (ELECTRIC NON HANDLE) 10-823919
3 WASHER, (.390 x .546 x .12) Comment: (ELECTRIC NON HANDLE) 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (ELECTRIC NON HANDLE) 12-37828
5 NUT, (.375-24) Stainless Steel Comment: (ELECTRIC NON HANDLE) 11-8M0204726
6 PUCK Comment: (ELECTRIC NON HANDLE) 822397
7 BUSHING 23-8217711
8 SWIVEL BRACKET 1401-850066T01 1401-850066A 1
9 BEARING 23-19606
10 FITTING, Grease Comment: (QTY. OF 3 REQUIRED ON HANDLE VERSIONS) 22-8M0169589
11 DECAL, Co-Pilot Comment: (HANDLE) 37-8237011
12 NOT SOLD SEPARATE, Decal NSS
13 BUSHING (LOWER) 23-821777
14 SEAL 26-8M0205512
15 SCREW, (M8 x 10) Stainless Steel Comment: (HANDLE) 10-4008910
15 SCREW, (M8 x 25) Stainless Steel Comment: (NON-HANDLE) 10-40011149
16 SEAL Comment: (NON-HANDLE) 8282451

TILLER HANDLE

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) TILLER HANDLE:

Mercury 60 (4-STROKE)(4 CYL.) TILLER HANDLE Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 822148T06 822148A 6
2 PULLEY 822150
3 NOT SOLD SEPARATE NSS
4 SCREW, (#10-16 x .500) Comment: (SELF TAPPING) 10-878608 10-812832 (SELF TAPPING)
5 CABLE ASSEMBLY, Throttle (30.50 Inches) 4324210
6 CABLE ASSEMBLY, Throttle (41.50 Inches) 4324211
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER 8M0072298 822407F 1
10 BUSHING 23-821477
11 ARM, Steering Handle 828813T1
12 RETAINER 822441
13 SCREW, (M5 x 16) Stainless Steel 10-40011107
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle 892995 821971
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 TILLER TUBE 8M0138696
19 DECAL 37-8242004
20 HANDLE, Throttle 821465
21 GRIP 8M0221732
22 SWITCH, Stop 87-8M0104614 87-823609A14, 87-823609A13
23 CLIP 823687
24 SWITCH, Stop 87-11083A31
25 RETAINER, Brass 8M0032846 12044 1
26 BRACKET, Tiller 821455A4
27 WAVE WASHER 13-826792 13-34678 1, 13-822144
28 BUSHING 23-821477
29 WASHER 12-827314
30 CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) 32-828547633
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32 DECAL, F-N-R Shift 37-82409316
33 LANYARD ASSEMBLY 15920Q54
34 SCREW, (M8 x 35) Stainless Steel 10-40011151
35 HANDLE 830180A01 830180
36 BUSHING 23-830181
37 TAB WASHER 14-8M0009820 14-816669F 1
38 SCREW, (M10 x 90) 10-82484890

TOOLS

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) TOOLS:

Mercury 60 (4-STROKE)(4 CYL.) TOOLS Diagram
Position No. Part Name OEM Number Supersedes
1 FLUSHING ATTACHMENT 44357Q2
2 PUMP, Crankcase Oil 802889Q1
3 WRENCH, Oil Filter 91-802653Q02 91-802653Q 1
4 HOLDER TOOL, Flywheel 91-8M0161873
5 FLYWHEEL PULLER 91-83164M
6 TIMING LIGHT 91-99379
7 ADAPTOR TOOL, Direct Voltage 91-890451
8 TACH MULTI METER, DMT 2000 Digital 91-854009A3
9 DIGITAL DIAGNOSTIC TESTER 91-823686A2
10 CARTRIDGE 91-8226086
11 HARNESS ASSEMBLY, Adaptor 84-822560A7
12 HARNESS ASSEMBLY, Adaptor 84-822560A10
13 GAUGE TOOL, Carburetor 91-36392
14 REMOVER TOOL, Valve Guide 91-809495001 91-809495A 1
15 INSTALLER TOOL, Valve Guide Bushing 91-809496A1
16 REAMER TOOL, Valve Guide 91-809497A1
17 COMPRESSOR TOOL, Valve Spring 91-809494A1
18 NOT SOLD SEPARATE NSS
19 COMPRESSOR TOOL, Piston Ring FT2997 FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789
20 ANTI-CORROSION GREASE, 8 oz 92-8M0071838
21 EXPANDER TOOL, Piston Ring 91-24697
22 SPANNER WRENCH 91-74951
23 DOWN PRESSURE KIT 91-822778A3
24 HEAT LAMP 91-63209
25 INSTALLATION TOOL, Bearing 91-877321A1
26 CLAMP TOOL, Tubing 91-804063
- PULLER KIT, Bearing 91-31229A7
27 NOT SOLD SEPARATE (P/N-CG-41-11) NSS
28 NOT SOLD SEPARATE (P/N -CG-41-14) NSS
29 NUT, (.625-18) 11-24156
30 WASHER 12-34961
31 PLATE 91-29310
32 SHAFT 91-31229
33 WRENCH TOOL, Driveshaft Bearing 91-36571T
34 DRIVER ROD TOOL, Needle Bearings 91-37323
35 MANDREL 91-15755T
36 DRIVE HEAD TOOL 91-36569T
37 PULLER 91-27780
38 PULLER PLATE 91-37241
39 DRIVER HEAD TOOL 91-37312T
40 INSTALLER TOOL, Needle Bearing 91-817011T 91-817011
41 CABLE ASSEMBLY, DDT, 10FT. 84-825003A1
42 VACUUMMATE, Carburetor 91-8098712
43 INSTALLER TOOL, Seal 91-817007T 91-817007
44 RETAINING TOOL, Bearing 91-43506T
45 INSTALLER TOOL, Bearing 91-817005
46 INSTALLER TOOL, Water Pump Base Seal 91-817006
47 LOCATION TOOL, Pinion Gear 91-817008A2
48 DRIVER TOOL, Bearing Cup 91-817009T 91-817009, 91-31361
49 LOCATION TOOL, Pinion 91-12349A05
50 INSTALLATION TOOL, Bearing 91-13945
51 DRIVER TOOL, Oil Seal 91-13949
52 RACE TOOL, Bearing 91-14308T02
53 INSTALLATION TOOL, Bearing 91-14309T02
54 WEAR SLEEVE INSTALLATION TOOL 91-14310T1
55 PRE LOAD TOOL, Bearing 91-14311A04
56 INDICATOR TOOL, Backlash 91-196601
- INDICATOR TOOL, Backlash (2.31:1 GEAR RATIO) 91-8M0053505 91-78473
57 MANDREL, Bearing Driver Cup 91-31106T
58 DRIVER, Oil Seal 91-31108T
59 PULLER ASSEMBLY, Slide Hammer 91-34569A1
60 PULLER JAW ASSEMBLY 91-46086A1
61 MANDREL 91-37350T
62 HOLDING TOOL, Driveshaft 91-817070
63 DIAL INDICATOR TOOL 91-58222A1
64 PULLER TOOL 91-85716
65 ADAPTER KIT, Dial Indicator 91-83155
66 PULLER ASSEMBLY 91-83165T
67 INSTALLATION TOOL, Bearing 91-856875A1
68 BACKLASH INDICATOR TOOL 91-817057A02 91-817057A 1
69 DRIVER TOOL, Bearing 91-817058A1
70 HOLDING TOOL, Driveshaft 91-877840A1

TRANSOM BRACKET

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) TRANSOM BRACKET:

Mercury 60 (4-STROKE)(4 CYL.) TRANSOM BRACKET Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom Comment: (PORT) 3418-822866T04 3418-822866A 1 (PORT)
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 BRACKET, Transom Comment: (STARBOARD) 3418-822865T05 3418-822865F 2 (STARBOARD)
5 LEVER ASSEMBLY, Tilt Lock 893704T01 19618A 2
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB 812709 812709T, 812709F 1
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor 18486F5
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) Comment: (30 MM) 10-4000354
17 SCREW, (M8 x 35) Comment: (35 MM) 10-4000355
18 LOCKWASHER, (M8) 13-400257
19 NUT, (M8) Stainless Steel 11-401388
20 TILT TUBE 8M0041938 8M0035070, 19614 1
21 NUT, (.875-14) 11-858869 11-30499
22 SEAL KIT Comment: (NON-HANDLE) 19624A1
23 O-RING, (.583 x .103) Comment: (NON-HANDLE) 25-29619
24 SPACER Comment: (NON-HANDLE) 23-78861
25 CLIP 54-22740
26 C WASHER 8M0084613 69205
27 SCREW, (#10-16 x .600) 10-878609 10-812832 1
28 SCREW, (.500-20 x 4.00) 10-814259
29 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
30 NUT, (.500-20) 11-82671117
31 SCREW, (M10 x 40) Stainless Steel 10-4009040
32 WASHER 12-4002319
33 NUT, (M10) 11-40140

TRIM SWITCH KIT

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) TRIM SWITCH KIT:

Mercury 60 (4-STROKE)(4 CYL.) TRIM SWITCH KIT Diagram
Position No. Part Name OEM Number Supersedes
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
1 RETAINER 18861
2 ADAPTOR 814820 812978
3 NOT SOLD SEPARATE NSS
4 FUSE, 20 Ampere 88-8M0207796
5 CABLE ASSEMBLY 84-95084A2
6 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
7 SCREW, (#10-32 x 2.25) 10-19209
7 SCREW, (#10-16 x 2.25) 10-813523

Top Cowl

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Below is the parts list for Mercury 60 (4-STROKE)(4 CYL.) Top Cowl:

Mercury 60 (4-STROKE)(4 CYL.) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (BLACK) 4019-875300T36 4019-825239T 3 (BLACK)
1 TOP COWL ASSEMBLY Comment: (SILVER) 4019-825239T4
2 NOT SOLD SEPARATE NSS
3 LATCH Comment: (BLACK) 826291F1
3 LATCH Comment: (SILVER) 826291F1
4 SCREW, (M4 x 14.5) 10-8231871
5 LOCKWASHER, Stainless Steel 8,13-26995
6 NUT, (M4) 11-8237515
7 SEAL 8M0153618
8 SOUND BLANKET KIT 825243A03 825243A 2
9 NOT SOLD SEPARATE NSS
10 BRACKET ASSEMBLY, Latch Roller 893763 18173
11 SCREW, (M6 x 16) 10-4006731
12 BRACKET 8M0038412 822426 1
13 SCREW, (M4 x 14.5) 10-8231871
14 LOCKWASHER, Stainless Steel 8,13-26995
15 NUT, (M4) 11-8237515
16 ROPE AND HANDLE KIT, Manual Starting 47341A11

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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