Mercury 5 (4-STROKE) (0R000001 THRU 0R067089) Outboard Motor Parts Diagram & Catalog – Free PDF Download
Accessories
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Accessories:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | ATTACHING KIT, Remote Control | 8M0172938 | |
- | CHARGING KIT, Battery, Rectifier | 16838A4 | |
- | ALTERNATOR KIT, Lighting Coil | 16837A2 | |
- | HARNESS ASSEMBLY, Lighting | 84-17175 | |
- | REGULATOR, Voltage | 84125T | |
- | GUIDE KIT, Vertical Rope | 16839A4 |
Accessory Parts
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Accessory Parts:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ALTERNATOR KIT | 16837A2 | |
2 | ALTERNATOR | 16074T | |
3 | SCREW | 10-16059 | |
4 | CLAMP | 54-16060 | |
5 | SCREW | 10-16821 | |
6 | HARNESS ASSEMBLY | 84-17175 | |
7 | CHARGING KIT, Battery, Rectifier Comment: (6 AMP) | 16838A4 | |
8 | RECTIFIER Comment: (Use with 20MM Screw) | 16076A1 | |
8 | RECTIFIER KIT Comment: (Use with 25 MM Screw) | 16076A1 | |
9 | FUSE | 89-16077 | |
10 | SCREW, (25 mm) Comment: (25MM) | 10-16123 | |
10 | SCREW Comment: (20MM) | 10-16078 | |
11 | LOCKWASHER | 13-16079 | |
12 | WASHER, Stainless Steel | 12-8M0108373 | |
13 | CLAMP | 54-813275 | |
14 | NUT, Stainless Steel | 11-16081 | |
15 | CABLE, Battery | 84-16082 | |
16 | GUIDE KIT, Vertical Rope | 16839A4 | |
17 | NOT SOLD SEPARATE, Guide | NSS | |
18 | PLATE, Seal | 16113 | |
19 | SCREW | 10-17173 | |
20 | HANDLE, (0.8 Meters) Comment: (0.8M) | 853828 | |
20 | HANDLE, (1.0 Meters) Comment: (1.0M) | 8538281 |
Carburetor
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Carburetor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR Comment: (4 HP) SN# 0R017219 & Below | 3303-803819T1 | |
1 | CARBURETOR Comment: (4 HP) SN# 0R017220 & Up | 3303-803819T2 | |
1 | CARBURETOR (#3303-879817A 1) Comment: (4 HP)(MPE) | ||
1 | CARBURETOR Comment: (4 HP-Bodensee) SN# 0R017220 & Up | 3303-879658A1 | |
1 | CARBURETOR Comment: (5 HP) SN# 0R017219 & Below | 3303-803522T1 | |
1 | CARBURETOR Comment: (5 HP) SN# 0R017220 & Up | 3303-803522T2 | |
1 | CARBURETOR (#3303-879818A 1) Comment: (5HP)(MPE) | ||
1 | CARBURETOR Comment: (5 HP-Bodensee) SN# 0R017220 & Up | 3303-879659A1 | |
1 | CARBURETOR Comment: (6 HP) SN# 0R017219 & Below | 3301-804766T2 | |
1 | CARBURETOR Comment: (6 HP) SN# 0R017220 & Up | 3301-804766T2 | |
1 | CARBURETOR (#3303-879819A 1) Comment: (6HP)(MPE) | ||
1 | CARBURETOR Comment: (6 HP-Bodensee) SN# 0R017220 & Up | 3303-879660A1 | |
2 | SCREW | 10-8035095 | |
3 | SPRING | 24-803554 | |
4 | PILOT JET Comment: (4 HP) SN# 0R017219 & Below | 8035241,40,40 | |
4 | PILOT JET Comment: (5 HP) SN# 0R017219 & Below | 803524,42,42 | |
4 | JET, Pilot Comment: (4/5 HP) SN# 0R017220 & Up | 38,8035243,38,38 | |
4 | PILOT JET Comment: (6 HP) | 8035242,45,45 | |
4 | PILOT JET Comment: (6 HP)(Bodensee) | 8035241,40,40 | |
5 | SCREW ASSEMBLY, Pilot Comment: (USA) | 10-8035094 | |
5 | SCREW ASSEMBLY, Pilot (#10-803509 8) Comment: (MPE) | ||
5 | SCREW ASSEMBLY, Pilot Comment: (Bodensee) | 10-8035099 | |
6 | MAIN NOZZLE Comment: (4 HP) SN# 0R017219 & Below | 8126507 | |
6 | MAIN NOZZLE Comment: (5 HP) SN# 0R017219 & Below | 8126509 | |
6 | MAIN NOZZLE Comment: (4 HP) SN# 0R017220 & Up | 8126507 | |
6 | MAIN NOZZLE Comment: (4 HP-Bodensee) | 81265011 | |
6 | MAIN NOZZLE Comment: (5 HP) SN# 0R017220 & Up | 8126509 | |
6 | MAIN NOZZLE Comment: (5 HP-Bodensee) | 81265011 | |
6 | MAIN NOZZLE Comment: (6 HP) | 8126506 | |
6 | MAIN NOZZLE Comment: (6 HP-Bodensee) | 81265010 | |
7 | JET, Main Comment: (4/5 HP) SN# 0R017219 & Below | 70,162502 | |
7 | JET, Main Comment: (4 HP) SN# 0R017220 & Up | 60,162505 | |
7 | JET, Main Comment: (5 HP) SN# 0R017220 & Up | 65,162508 | |
7 | JET, Main Comment: (5 HP - Bodensee) | 62,162509 | |
7 | JET, Main Comment: (6 HP) | 75,162506 | |
7 | JET, Main Comment: (6 HP - Bodensee) | 68,162507 | |
8 | FLOAT VALVE, Brass | 162543 | |
9 | CLIP, Stainless Steel | 54-803525 | |
10 | PIN, Float - Stainless Steel | 17-162562 | |
11 | FLOAT | 162533 | |
12 | GASKET, Rubber | 27-8035084 | |
13 | FLOAT BOWL | 16258T5 | |
14 | SCREW, (M4 x 12) | 10-16260 | |
15 | SCREW, Drain (M5 x 6) | 10-8035093 | |
16 | O-RING, Rubber | 25-8035131 | |
17 | PLUG Comment: (6.5MM) | 19-881837 | |
17 | PLUG Comment: (7.5MM)(MPE)(Use where Applicable) | 19-881836 | |
- | GASKET SET, Powerhead Comment: SN# 0R057258 & Below | 27-803508A99 | |
- | GASKET SET, Powerhead Comment: SN# 0R057259 & Up | 27-803508A05 |
Clamp Brackets
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Clamp Brackets:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET, Starboard | 3406-9622T6 | |
2 | CLAMP BRACKET, Port | 3406-96231 | |
3 | BOLT | 10-898101337 | 10-95373 |
4 | WASHER | 12-95375 | |
5 | WASHER | 12-16192 | |
6 | NUT, (M8) | 11-95374 | |
7 | DISTANCE PLATE | 161931 | |
8 | SCREW | 10-16194 | |
9 | SPRING | 24-16212 | |
10 | STOPPER ASSEMBLY, Tilt | 8M0045584 | 825112A 2, 825112A 3 |
11 | GRIP | 8M0090337 | 16208 1 |
12 | BOLT | 10-8230427 | |
13 | SET PLATE | 16210002 | |
14 | BUSHING | 825113 | |
15 | CLAMP SCREW ASSEMBLY | 10-16200 | |
16 | PAD | 12-95379 | |
17 | THRUST ROD | 16198004 | |
18 | SPRING | 24-8150931 | |
19 | SPRING | 24-161951 | |
20 | WASHER | 12-16197 | |
21 | SCREW | 10-16196 | |
22 | SWIVEL BRACKET | 3407-813029T9 | |
23 | SWIVEL BRACKET Comment: SN# 0R023867 & Up | 3407-883300T | |
24 | BUSHING, Lower Comment: SN# 0R023867 & Up | 23-8035674 | |
25 | FRICTION BAND Comment: SN# 0R023867 & Up | 8M0124744 | |
26 | WING NUT Comment: SN# 0R023867 & Up | 11-883302 | |
27 | WASHER, Stainless Steel Comment: SN# 0R023867 & Up | 12-953921 | |
28 | SPRING Comment: SN# 0R023867 & Up | 24-953839 | |
29 | THRUST PLATE | 803582 | |
30 | BUSHING, Upper | 23-8035672 | |
31 | THRUST PLATE | 8035821 | |
32 | BOLT, Stainless Steel | 10-8M0102279 | 10-823042 22 |
33 | FITTING, Grease | 22-824969 | |
34 | ARM, Reverse Lock | 162133 | |
35 | BOLT | 10-82304223 | |
36 | SPRING | 24-16216 | |
37 | SPRING | 24-16215 | |
38 | CAP Comment: (Use where Applicable) | 808599 | |
39 | SWIVEL BRACKET Comment: SN# 0R023866 & Below | 3407-813029T10 | |
40 | BUSHING, Lower Comment: SN# 0R023866 & Below | 23-8035673 | |
41 | SCREW, Adjusting Comment: SN# 0R023866 & Below | 10-162061 | |
42 | SPRING Comment: SN# 0R023866 & Below | 24-953838 | |
43 | WASHER, Stainless Steel Comment: SN# 0R023866 & Below | 12-16826 |
Cowling
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Cowling:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY Comment: (Black) | 114-803580T1 | |
1 | TOP COWL ASSEMBLY Comment: (Silver) | 114-803580T2 | |
1 | TOP COWL ASSEMBLY Comment: (Black)(Use With Integral Fuel Tank) | 114-803580T4 | |
1 | TOP COWL ASSEMBLY Comment: (Silver)(Use With Integral Fuel Tank) | 114-803580T5 | |
2 | SEAL | 8107512 | |
3 | SEAL, Rubber | 25-162282 | |
4 | BOTTOM COWL | 4000-803578T02 | 4000-803578T |
4 | BOTTOM COWL Comment: (Use With Integral Fuel Tank) | 4000-803578T1 | |
5 | DECAL, Fuel Lever, Remote Fuel Shut-Off Comment: (Use With Integral Fuel Tank) | 37-8156931 | |
6 | DECAL, Fuel Lever Comment: (Use With Integral Fuel Tank) | 37-879706 | |
7 | GROMMET | 25-16226 | |
8 | GROMMET | 25-16225 | |
9 | GROMMET | 25-16231 | |
10 | BOLT, (M6 x 16) | 10-16832 | |
11 | WASHER, Stainless Steel | 12-16826 | |
12 | GROMMET | 25-953871 | |
13 | COVER HOOK | 803579 | |
14 | BOLT | 10-8230427 | |
15 | WASHER, Stainless Steel | 12-953921 | |
16 | WAVE WASHER | 13-16221 | |
17 | BUSHING | 23-16220 | |
18 | SEAL | 26-16219 | |
19 | HOOK LEVER | 162181 | |
20 | FLUSHING ATTACHMENT | 16841Q02 | |
21 | TOOL KIT | 91-803581 | |
22 | SAFETY ROPE | 50-16230 | |
23 | DECAL, EPA Label Information Comment: (1999) | 37-85698518 | |
23 | DECAL, EPA Label Information Comment: (2000) | 37-804651A00 | |
23 | DECAL, EPA Label Information Comment: (2001) | 37-804651A01 | |
23 | DECAL, EPA Label Information Comment: (2002) | 37-804651A02 | |
23 | DECAL, EPA Label Information Comment: (2003) | 37-804651A03 | |
23 | DECAL, EPA Label Information Comment: (2004) | 37-804651A04 | |
23 | DECAL, EPA Label Information Comment: (2005) | 37-804651A05 | |
24 | CLAMP | 54-813275 | |
25 | SCREW | 10-16827 | |
- | DECAL, Fuel Lever | 37-8240877 |
Crankshaft, Piston and Connecting Rods
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Crankshaft, Piston and Connecting Rods:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT | 474-803515T | |
2 | WASHER | 12-803516 | |
3 | KEY | 28-16053 | |
4 | CONNECTING ROD | 600-8M0124936 | |
5 | BOLT | 10-8035092 | |
6 | PISTON ASSEMBLY Comment: (Standard)(4/5/6)(Includes rings, e-rings and piston pin) SN# 0R028048 & Up | 779-804768A03 | |
6 | PISTON Comment: (Standard)(4/5/6)(Bare Piston) SN# 0R028048 & Up | 779-804768T3 | |
6 | PISTON Comment: (Standard)(4/5/6)(Bare Piston) SN# 0R023867 THRU 0R028047 | 779-804768T3 | |
6 | PISTON Comment: (Standard)(4/5 H.P.)(Bare Piston) SN# 0R017220 THRU 0R023866 | 779-804768T3 | |
6 | PISTON ASSEMBLY Comment: (.5 MM Oversize)(4/5/6)(Includes rings, e-rings and piston pin) SN# 0R028048 & Up | 39-8M0094922 | 779-804768A04 (.5 MM Oversize)(4/5/6)(Includes rings, e-rings and piston pin) SN# 0R028048 & Up |
6 | PISTON Comment: (.5 MM Oversize)(4/5/6)(Bare Piston) SN# 0R028048 & Up | 779-804768T4 | |
6 | PISTON Comment: (.5 MM Oversize)(4/5 HP))(Bare Piston) SN# 0R017220 THRU 0R028047 | 779-804768T4 | |
6 | PISTON Comment: (Standard)(4/5 H.P.)(Bare Piston) SN# 0R017219 & Below | 779-803517T | |
6 | PISTON Comment: (.5 MM Oversize)(4/5 H.P.)(Bare Piston) SN# 0R017219 & Below | 779-803517T1 | |
6 | PISTON Comment: (Standard) (6 HP)(Bare Piston) SN# 0R023866 & Below | 779-804768T3 | |
6 | PISTON Comment: (.5 Oversize) (6 HP)(Bare Piston) SN# 0R028047 & Below | 779-804768T4 | |
7 | E RING | 53-160573 | |
8 | PIN, Piston | 41-898103113 | 41-803521 |
- | RING SET, Piston Comment: (Standard) | 39-803518T01 | 39-8M0055798, 39-803518A01 (Standard) |
- | RING SET, Piston Comment: (.5 Oversize) | 39-803518T02 | |
9 | RING, Piston - Top Comment: (Standard) | 39-803518 | |
9 | RING, Piston - Top Comment: (.5 Oversize) | 39-8035181 | |
10 | RING, Piston - Second Comment: (Standard) | 39-803519 | |
10 | RING, Piston - Second Comment: (.5 Oversize) | 39-8035191 | |
11 | RING, Oil Comment: (Standard) | 26-803520 | |
11 | RING, Oil Comment: (.5 Oversize) | 26-8035201 |
Cylinder Block
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Cylinder Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK | 878-815013T2 | |
2 | FITTING | 22-8M0071347 | 22-878314, 22-8M0068757 |
3 | SEAL, Oil | 26-898101285 | 26-803514 |
4 | BEARING, Ball | 30-161324 | |
5 | CAP, Filler | 803512 | |
6 | O-RING | 25-803513 | |
7 | CAP | 803511 | |
8 | GASKET | 27-80350811 | |
9 | BOLT | 10-8230319 | |
10 | BREATHER TUBE | 17-804369 | |
11 | WASHER | 12-804370 | |
12 | TUBING | 32-952235 | |
13 | CLAMP | 54-952245 | |
14 | CYLINDER HEAD Comment: (4/5 H.P.) SN# 0R017220 & Up | 900-8M0119549 | 900-8M0119548 (4/5 H.P.) SN# 0R017220 & Up |
14 | CYLINDER HEAD Comment: (4/5 H.P.) SN# 0R017219 & Below | 979-9630T4 | |
14 | CYLINDER HEAD Comment: (6 H.P.) | 900-8M0119549 | 900-8M0119548 (6 H.P.) |
15 | GASKET | 27-803508 | |
16 | PIN, Dowel | 17-16119 | |
17 | GASKET | 27-803508012 | 27-803508 1 |
18 | COVER, Thermostat Comment: (Design II) | 853705006 | 853705005, 853705003 (Design II) |
19 | GASKET | 27-8M0214960 | |
20 | THERMOSTAT (126 Degrees F)(52 Degrees C) | 8M0228409 | |
21 | BOLT, (M8 x 90) | 10-803509 | |
22 | BOLT, (M8 x 60) | 10-855677002 | |
23 | SPARK PLUG, NGK#DCPR6E (NGK#DCPR6E) | 33-8M0204682 | |
24 | COVER | 803510 | |
25 | GASKET | 27-8035082 | |
26 | BOLT, (M6 x 20) | 10-168283 | |
27 | WASHER, Stainless Steel | 12-953921 | |
28 | CAP Comment: (Design I) | 8537052 | |
- | GASKET SET, Powerhead Comment: SN# 0R057259 & Below | 27-803508A99 | |
- | GASKET SET, Powerhead Comment: SN# 0R057259 & Up | 27-803508A05 | |
- | POWERHEAD ASSEMBLY Comment: (4/5 H.P.) SN# 0R017220 & Up | 804797T1 | |
- | POWERHEAD ASSEMBLY Comment: (4 H.P.) SN# 0R017219 & Below | 804798T1 | |
- | POWERHEAD ASSEMBLY Comment: (5 H.P.) SN# 0R017219 & Below | 804797T1 | |
- | POWERHEAD ASSEMBLY Comment: (6 H.P.) | 804797T1 |
Driveshaft Housing
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Driveshaft Housing:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOUSING, Driveshaft Comment: (Short) | 1599-803591T1 | |
1 | HOUSING, Driveshaft Comment: (Long) | 1599-803591T2 | |
2 | BUSHING | 23-16114 | |
3 | PLUG | 19-803593 | |
4 | GASKET | 27-803508016 | 27-803508 9 |
5 | PIN, Dowel | 17-16119 | |
6 | BOLT | 10-879194264 | 10-823042 24 |
7 | FLUSH PLUG | 19-879194296 | 19-803592, 19-16116 |
8 | GASKET | 27-95220 | |
9 | GROMMET | 25-161181 | |
10 | GROMMET | 25-16117 | |
11 | HOUSING ASSEMBLY | 827663A1 | |
12 | BUSHING Comment: (Long) | 23-811214 | |
13 | RETAINER | 16121 | |
14 | SCREW Comment: (Short) | 10-823042067 | |
14 | SCREW, (25 mm) Comment: (Long) | 10-16123 | |
- | GASKET SET, Powerhead Comment: SN# 0R057258 & Below | 27-803508A99 | |
- | GASKET SET, Powerhead Comment: SN# 0R057259 & Up | 27-803508A05 |
Electrical Components
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Electrical Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT | 11-16071 | |
2 | WASHER | 12-16072 | |
3 | FLYWHEEL | 262-803557T | |
4 | CLAMP | 54-16060 | |
5 | SCREW | 10-16821 | |
6 | COIL, Exciter | 803844T | |
7 | SCREW | 10-16059 | |
8 | COIL, Ignition | 339-803559T1 | |
9 | BOOT | 85-803560001 | 85-803560 |
10 | BOLT, (M6 x 20) | 10-167051 | |
11 | DAMPER | 878062 | 16063 |
12 | CD UNIT Comment: SN# 0R036271 & Below | 803558T02 | 803558T 1 SN# 0R036271 & Below |
12 | CD UNIT Comment: SN# 0R036272 & Up | 803558T02 | 803558T 1 SN# 0R036272 & Up |
13 | FRONT DAMPER | 878061 | 16062 |
14 | SLEEVE | 23-879705 | |
15 | CLAMP Comment: (67MM) | 54-803563005 | 54-803563 1 (67MM) |
15 | CLAMP Comment: (87MM) | 54-803563005 | 54-803563 1 (87MM) |
15 | CLAMP Comment: (47.5MM) | 54-8M0130961 | |
15 | CLAMP Comment: (80 MM) | 54-813275 | |
16 | SCREW | 10-16827 | |
17 | WARNING LAMP | 803562 | |
18 | SWITCH ASSEMBLY, Stop Comment: SN# 0R036271 & Below | 87-823037A05 | 87-823037A 3 SN# 0R036271 & Below |
18 | SWITCH ASSEMBLY, Stop Comment: SN# 0R036272 & Up | 87-823037A05 | 87-823037A 3 SN# 0R036272 & Up |
19 | LANYARD | 823054 | |
20 | GROMMET | 25-16068 | |
21 | COIL, Pulser | 803561 | |
22 | SCREW, (M5 x 16) | 10-82303110 |
Engine Gasket Set Components
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Engine Gasket Set Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET, Powerhead | 27-803508A99 | |
- | GASKET SET, Powerhead | 27-803508A05 | |
- | O-RING, Rubber, Carburetor Drain Screw | 25-8035131 | |
- | O-RING, Inlet Manifold | 25-8035133 | |
- | GASKET, Carburetor | 27-803508013 | 27-803508 5, 27-898101290 |
- | SEAL, Oil, Cylinder Block | 26-898101285 | 26-803514 |
- | O-RING, Filler Cap | 25-803513 | |
- | GASKET, Cap | 27-80350811 | |
- | GASKET, Cylinder Head | 27-803508 | |
- | GASKET, Cylinder Head | 27-803508012 | 27-803508 1 |
- | GASKET, Thermostat Cover/Bracket | 27-8M0214960 | |
- | GASKET, Cylinder Head Cover | 27-8035082 | |
- | GASKET, Exhaust Plate | 27-803508015 | 27-803508 8 |
- | O-RING, Oil Pan Cover | 25-8035134 | |
- | GASKET, Oil Pan | 27-803508014 | 27-803508 7 |
- | O-RING, Oil Pan Seat | 25-168231 | |
- | GASKET, DriveShaft Housing | 27-803508016 | 27-803508 9 |
Fuel System
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Fuel System:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | MANIFOLD, Inlet | 803530 | |
2 | O-RING | 25-8035133 | |
3 | BOLT, (M6 x 25) | 10-8150684 | |
4 | GASKET, Insulator | 27-80350810 | |
5 | GASKET | 27-803508013 | 27-803508 5, 27-898101290 |
6 | LINE, Fuel (1000 mm) Comment: (To Carburetor) | 32-8M0057113 | 32-879194470, 32-95394 9 (To Carburetor) |
7 | CLIP, Stainless Steel | 54-95395 | |
8 | PUMP, Fuel Comment: SN# 0R036271 & Below | 803529T06 | 803529T03, 803529T02, 803529T 1 SN# 0R036271 & Below |
8 | PUMP, Fuel Comment: SN# 0R036272 & Up | 803529T06 | 803529T03, 803529T02, 803529T 1 SN# 0R036272 & Up |
9 | O-RING | 25-803513 | |
10 | SCREW, (M6 x 25) | 10-8555448 | |
11 | ROD, Choke | 8M0155131 | |
12 | BUSHING | 23-8M0047187 | 23-804647 |
13 | BOLT, (M6 x 14) | 10-16223 | |
14 | WASHER | 12-161404 | |
15 | CLAMP | 54-953951 | |
16 | LINK WIRE, Choke | 8276225 | |
17 | BOLT, (M6 x 16) | 10-16832 | |
18 | BRACKET | 803528 | |
19 | COLLAR | 23-804371001 | |
20 | COLLAR | 23-952868 | |
21 | NUT, (M6) Stainless Steel | 11-400212 | |
22 | SILENCER, Air | 803526T | |
23 | FLAME TRAP | 803527 | |
24 | BOLT, (M6 x 85) | 10-855809003 | 10-16329002 |
25 | WASHER, Stainless Steel | 12-16826 | |
26 | CLIP, Stainless Steel | 54-95395 | |
27 | TUBING, (170 mm) | 32-8M0079503 | 32-878054 1 |
28 | FILTER, Fuel | 35-8M0157133 | |
29 | TUBING | 32-878054 | |
30 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
31 | SCREW, (M6 x 40) | 10-4000333 | |
32 | WASHER, Stainless Steel | 12-16826 | |
33 | CAP | 878311 | |
- | GASKET SET, Powerhead Comment: SN# 0R057258 & Below | 27-803508A99 | |
- | GASKET SET, Powerhead Comment: SN# 0R057259 & Up | 27-803508A05 |
Gear Housing(Driveshaft)
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Gear Housing(Driveshaft):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete Comment: (Short) | 1600-8M0188408 | |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (Long) | 1600-8M0155373 | |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (Sailpower/Sailmate) | 1600-8M0122308 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1668-825132T30 | 1668-825132T17, 1668-825132T 1 |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Sailpower/Sailmate) | 1668-9621T6 | |
2 | BUSHING | 23-16124 | |
3 | PLUG | 22-8M0229353 | |
4 | GASKET | 27-95220 | |
5 | BOLT | 10-8M0063198 | 10-16125 1 |
6 | WASHER, Stainless Steel | 12-16826 | |
7 | GEAR | 43-16138 | |
8 | STRAINER, Water | 16133 | |
9 | SCREW | 10-16134 | |
10 | BOLT | 10-16126 | |
11 | WASHER | 12-16192 | |
12 | DRIVESHAFT Comment: (Short) | 45-8M0076367 | 45-16135 1 (Short) |
12 | DRIVESHAFT Comment: (Long) | 45-8M0076368 | 45-16136 1 (Long) |
13 | BEARING | 30-95347 | |
14 | KEY | 28-16155 | |
15 | GASKET | 27-16164003 | |
16 | SHIM, (0.1) Comment: (0.1) | 15-161631 | |
16 | SHIM, (0.15) Comment: (0.15) | 15-8132761 | |
17 | SEAL, Oil | 26-16162 | |
18 | HOUSING | 46-826053T | 46-826053 |
19 | GASKET | 27-16160004 | |
20 | PLATE | 16159 | |
21 | GASKET | 27-8M0155369 | |
22 | IMPELLER | 47-8M0204676 | |
23 | LINER | 16157 | |
24 | HOUSING, Upper Water Pump | 46-16156 | |
25 | SEAL | 26-16168 | |
26 | HOSE | 32-16167 | |
27 | BOLT | 10-8M0063198 | 10-16125 1 |
28 | WASHER, Stainless Steel | 12-16826 | |
29 | SEAL | 26-16171 | |
30 | TUBE, Water Comment: (Short) | 32-16169 | |
31 | TUBE, Water Comment: (Long) | 32-16170 | |
32 | GROMMET | 25-18876 | |
33 | CAM ROD Comment: (Short) | 8M0044705 | |
33 | CAM ROD Comment: (Long) | 8M0058365 | 16174 (Long) |
34 | PIN | 17-16179 | |
35 | RETAINER | 16165 | |
36 | BOLT | 10-823042 | |
37 | O-RING | 25-161771 | |
38 | BUSHING | 23-16176 | |
39 | O-RING | 25-16178 | |
40 | CAM | 8M0090459 | |
41 | PIN | 17-16175 | |
- | REPAIR KIT, Water Pump | 8M0155395 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 |
Gear Housing, Propeller Shaft
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Gear Housing, Propeller Shaft:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete Comment: (Short) | 1600-8M0188408 | |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (Long) | 1600-8M0155373 | |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (Sailpower/Sailmate) | 1600-8M0122308 | |
1 | GEAR HOUSING ASSEMBLY | 1668-825132T30 | 1668-825132T17, 1668-825132T 1 |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Sailpower/Sailmate) | 1668-9621T6 | |
42 | BEARING, Ball | 30-16128 | |
43 | SHIM, (0.1) | 15-16141 | |
43 | SHIM, (0.15) | 15-813277 | |
44 | GEAR | 43-812944 | 43-16137 |
45 | FOLLOWER, Cam | 16152 | |
46 | RETAINER | 16153 | |
47 | CLUTCH | 52-812946 | |
48 | PIN, Clutch | 17-16150 | |
49 | SPRING | 24-17667 | |
50 | PROPELLER SHAFT | 44-195133 | |
51 | WASHER | 12-16140 | |
52 | GEAR, Reverse | 43-8129451 | |
53 | BEARING, Ball | 30-16132 | |
54 | SEAL, Oil | 26-16130 | |
55 | O-RING | 25-16131 | |
56 | HOUSING | 825118T | 825118, 16129 |
57 | BOLT, Stainless Steel | 10-8248324 | |
58 | THRUST HOLDER | 16145Q01 | |
59 | PROPELLER Comment: (6 Pitch) | 48-16144A01 | |
59 | PROPELLER Comment: (6 Pitch - Sailboat) | 48-812951A02 | 48-812951A 1 (6 Pitch - Sailboat) |
59 | PROPELLER Comment: (7 Pitch - 4 H.P. Standard) | 48-812949A02 | 48-812949002, 48-812949, 48-16142 (7 Pitch - 4 H.P. Standard) |
59 | PROPELLER Comment: (8 Pitch - 5 / 6 H.P. Standard) | 48-812950A02 | 48-812950002, 48-812950, 48-16143 (8 Pitch - 5 / 6 H.P. Standard) |
59 | PROPELLER Comment: (9 Pitch) | 48-812950A03 | 48-812950A 1 (9 Pitch) |
60 | WASHER | 12-16146 | |
61 | PROP NUT | 11-16147 | |
62 | COTTER PIN | 18-815026 | 18-16073, 18-99046M |
63 | BOLT, (M6 x 16) | 10-16832 | |
64 | ANODE Comment: (Round) | 97-823912 | 16127 (Round) |
64 | ANODE Comment: (Square) | 97-875208 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 |
Intake/Exhaust Valves
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Intake/Exhaust Valves:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CAMSHAFT Comment: (4/5 H.P.) SN# 0R017220 & Up | 400-8M0147019 | |
1 | CAMSHAFT Comment: (4 H.P.) SN# 0R017219 & Below | 402-803545T1 | |
1 | CAMSHAFT Comment: (5 H.P.) SN# 0R017219 & Below | 402-803545T | |
1 | CAMSHAFT Comment: (6 H.P.) | 400-8M0147019 | |
2 | LIFTER | 803546 | |
3 | PUSH ROD | 803547 | |
4 | PLATE | 803548 | |
5 | BOLT | 10-8035097 | |
6 | ROCKER ARM | 8M0056319 | 8M0073650, 803549 |
7 | PIVOT | 803550 | |
8 | NUT | 11-803551 | |
9 | VALVE, Exhaust | 8M0056316 | 803553T |
10 | VALVE, Intake | 8M0056312 | 803552T |
11 | SEAT | 8M0158660 | |
12 | SPRING | 24-898101214 | 24-803554 4 |
13 | RETAINER | 803555 | |
14 | KEEPER, Valve | 28-803556 |
Intergral Fuel Tank
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Intergral Fuel Tank:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TANK ASSEMBLY, Fuel | 1265-889246T45 | 1258-878355A 1 |
1 | TANK ASSEMBLY, Fuel Comment: (Bodensee) | 1258-878355A2 | |
2 | CAP ASSEMBLY, Fuel | 8M0056977 | |
2 | CAP ASSEMBLY, Fuel Comment: (Bodensee) | 36-8M0058610 | 36-878352A 2 (Bodensee) |
3 | GASKET | 27-878353 | |
4 | SEAL | 26-878354 | |
5 | SCREW, (M6 x 25) | 10-8M0204707 | |
6 | WASHER | 12-161404 | |
7 | MOUNT, Rubber | 23-8537437 | |
8 | SPACER | 23-853715007 | |
9 | BOLT | 10-16705 | 10-95302 |
10 | SCREW, Stainless Steel | 10-8M0051381 | 10-878388, 10-8M4502054, 10-879194331, 10-855544020 |
11 | CLAMP | 54-813275 | |
12 | MOUNT, Rubber | 25-881305 | |
13 | NUT, (M6) Stainless Steel | 11-400212 | |
14 | BRACKET | 878350 | |
15 | BRACKET Comment: (Use where Applicable) | 878351 | |
16 | LINE, Fuel (1000 mm) (9.875 Inch) | 32-8M0057113 | 32-879194470, 32-95394 9 |
17 | CLIP, Stainless Steel | 54-95395 | |
18 | LINE, Fuel (1000 mm) (14.00 Inch) | 32-8M0057113 | 32-879194470, 32-95394 9 |
19 | FUEL COCK ASSEMBLY | 22-878387 | |
20 | SCREW, Stainless Steel | 10-815046 | |
21 | LINE, Fuel (1000 mm) (1.375 Inch) | 32-8M0057113 | 32-879194470, 32-95394 9 |
22 | LINE, Fuel (1000 mm) (8.50 Inch) | 32-8M0057113 | 32-879194470, 32-95394 9 |
23 | TEE, Plastic | 22-73318 | |
24 | LINE, Fuel (1000 mm) (5.25 Inch) | 32-8M0057113 | 32-879194470, 32-95394 9 |
25 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
26 | CONNECTOR, Plastic | 22-815048 | |
27 | HOSE, Rubber (1.75 Inch) | 32-8M0168427 | |
28 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
29 | SCREW, (M6 x 40) | 10-4000333 | |
30 | WASHER, Stainless Steel | 12-16826 | |
31 | CAP | 878311 | |
32 | FILTER, Fuel | 35-8M0157133 | |
33 | HOSE (7.125 Inch) | 32-17668 | |
34 | SLEEVE | 23-8797051 | |
35 | BOLT, (M6 x 45) Comment: (M6 x 45) | 10-82304235 | |
35 | BOLT Comment: (M6 x 40) | 10-82304221 | |
36 | BOLT Comment: (M6 x 30) | 10-162232 | |
36 | BOLT Comment: (M6 x 25) | 10-8230421 | |
37 | PLATE | 881306 | |
38 | SPACER | 23-881307001 |
Lube Chart
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Lube Chart:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
NO PARTS LIST | NOPART |
Oil Pan
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Oil Pan:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M5 x 16) | 10-82303110 | |
2 | STOPPER | 54-803543 | |
3 | TUBING | 32-952237 | |
4 | SEAL | 26-8035202 | |
5 | SCREW, (M5 x 16) | 10-855558 | |
6 | WASHER | 12-160721 | |
7 | HOUSING, Strainer | 803540 | |
8 | STRAINER | 803542 | |
9 | CUP | 803541 | |
10 | PIN, Dowel | 17-16119 | |
11 | LEAD WIRE | 84-803539 | |
12 | SWITCH | 87-8M0163139 | |
13 | GROMMET | 25-8035135 | |
14 | BOLT, (M6 x 20) | 10-810755007 | 10-16830 5, 10-823042061 |
15 | PLATE, Exhaust | 803532 | |
16 | GASKET | 27-803508015 | 27-803508 8 |
17 | PAN, Oil Comment: SN# 0R057258 & Below | 803531T | 803531T01 SN# 0R057258 & Below |
17 | PAN, Oil Comment: SN# 0R057259 & Up | 803531T | 803531T01 SN# 0R057259 & Up |
18 | BOLT, (M6 x 40) | 10-168306 | |
19 | ROTOR, Outer | 8035331 | |
20 | PIN | 17-162563 | |
21 | ROTOR, Inner | 803533 | |
22 | O-RING Comment: SN# 0R057258 & Below | 25-8035134 | |
22 | O-RING Comment: SN# 0R057259 & Up | 25-803513010 | |
23 | COVER | 803534 | |
24 | BOLT, (M6 x 16) | 10-168287 | |
25 | BOLT, (M6 x 20) | 10-167051 | |
26 | HOUSING | 8150162 | |
27 | SEAL, Oil | 26-8M0101649 | |
28 | SPACER | 23-815018 | |
29 | GASKET | 27-8M0152378 | |
30 | SEAL, Oil | 26-8M0056308 | |
31 | BOLT | 10-803509021 | 10-803509 6 |
32 | WASHER | 12-8035161 | |
33 | BOLT, (M8 x 40) | 10-8150685 | |
34 | GASKET | 27-803508014 | 27-803508 7 |
35 | CONTROL PLUNGER | 803535 | |
36 | SPRING | 24-8035541 | |
37 | O-RING | 25-168231 | |
38 | SEAT | 803536 | |
39 | COVER | 803537 | |
40 | BOLT, (M6 x 16) | 10-168287 | |
- | GASKET SET, Powerhead Comment: SN# 0R057258 & Below | 27-803508A99 | |
- | GASKET SET, Powerhead Comment: SN# 0R057259 & Up | 27-803508A05 |
Recoil Starter
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Recoil Starter:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | STARTER ASSEMBLY, Recoil Comment: SN# 0R051739 & Below | 803576T02 | 803576T 1, 812632A 3 SN# 0R051739 & Below |
- | STARTER ASSEMBLY, Recoil Comment: SN# 0R051740 & Up | 803576T02 | 803576T 1, 812632A 3 SN# 0R051740 & Up |
1 | HOUSING, Starter Comment: SN# 0R051739 & Below | 8M0227442 | |
1 | HOUSING, Starter Comment: SN# 0R051740 & Up | 8M0227442 | |
2 | SPRING SET, Starter Comment: SN# 0R051739 & Below | 24-812645T | 24-812645, 24-16102 SN# 0R051739 & Below |
2 | SPRING SET, Starter Comment: SN# 0R051740 & Up | 24-812645T10 | |
3 | SHEEVE, Starter Comment: SN# 0R051739 & Below | 812633 | |
3 | SHEEVE, Starter Comment: SN# 0R051740 & Up | 812633002 | |
4 | SPRING, Return Comment: SN# 0R051739 & Below | 24-8035543 | |
4 | SPRING, Return Comment: SN# 0R051740 & Up | 24-812634003 | |
5 | SPRING, Friction Comment: SN# 0R051739 & Below | 24-812636 | |
5 | SPRING Comment: SN# 0R051740 & Up | 24-812636001 | |
6 | RATCHET Comment: SN# 0R051739 & Below | 8M0060217 | 812635 SN# 0R051739 & Below |
6 | RATCHET Comment: SN# 0R051740 & Up | 812635002 | |
7 | FRICTION PLATE Comment: SN# 0R051739 & Below | 812638 | |
7 | FRICTION PLATE Comment: SN# 0R051740 & Up | 812638001 | |
8 | BOLT Comment: SN# 0R051739 & Below | 10-8M0060218 | |
8 | BOLT Comment: SN# 0R051740 & Up | 10-812637001 | |
9 | PLATE, Seal Comment: SN# 0R051739 & Below | 161101 | |
9 | PLATE, Seal Comment: SN# 0R051740 & Up | 16110004 | |
10 | ROPE | 50-12066Q10 | |
11 | HANDLE, Starter Comment: SN# 0R051739 & Below | 804363 | |
11 | HANDLE, Starter Comment: SN# 0R051740 & Up | 804363001 | |
12 | RETAINER Comment: SN# 0R051739 & Below | 853755 | |
12 | ROPE ANCHOR Comment: SN# 0R051740 & Up | 8M0084137 | 853755001 SN# 0R051740 & Up |
13 | PULLEY, Starter Comment: SN# 0R051739 & Below | 812642 | |
13 | PULLEY, Starter Comment: SN# 0R051740 & Up | 812642002 | |
14 | SCREW AND LOCKWASHER | 10-168281 | |
15 | SNAP, Link Rod | 8M0169412 | |
16 | LOCK ROD, Starter | 803577 | |
17 | LOCK CAM, Starter Comment: SN# 0R051739 & Below | 8126431 | |
17 | CAM, Starter Lock Comment: SN# 0R051740 & Up | 812643002 | |
18 | SCREW Comment: SN# 0R051739 & Below | 10-804364 | |
18 | SCREW Comment: SN# 0R051740 & Up | 10-855544 | |
19 | COLLAR Comment: SN# 0R051739 & Below | 23-804365 | |
19 | COLLAR Comment: SN# 0R051740 & Up | 23-855545001 | |
20 | WASHER, Stainless Steel | 12-16826 | |
21 | SPRING Comment: SN# 0R051739 & Below | 24-804366 | |
21 | SPRING, Starter Lock Cam Comment: SN# 0R051740 & Up | 24-804366001 | |
22 | LOCK, Starter Comment: SN# 0R051739 & Below | 17634 | |
22 | LOCK, Starter Comment: SN# 0R051740 & Up | 17634001 | |
23 | SCREW | 10-8555449 | |
24 | SPRING Comment: SN# 0R051739 & Below | 24-812645007 | 24-17638 SN# 0R051739 & Below |
24 | SPRING Comment: SN# 0R051740 & Up | 24-812645007 | 24-17638 SN# 0R051740 & Up |
25 | COLLAR Comment: SN# 0R051739 & Below | 23-895130 | 23-17637, 23-17637001 SN# 0R051739 & Below |
25 | COLLAR Comment: SN# 0R051740 & Up | 23-895130 | 23-17637, 23-17637001 SN# 0R051740 & Up |
26 | SCREW | 10-810755 | |
27 | LOCKWASHER, (M6) | 13-400256 | |
28 | CLAMP Comment: SN# 0R051739 & Below | 54-813275 | |
28 | CLAMP Comment: SN# 0R051740 & Up | 54-8M0130961 | |
29 | SNAP, Link Rod Comment: SN# 0R051739 & Below | 8M0169412 | |
29 | SNAP, Link Rod Comment: SN# 0R051740 & Up | 17643002 |
Remote Control
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Remote Control:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | REMOTE CONTROL Comment: (Manual Start) | 8M0178530 | |
1 | HOUSING KIT, Front, With Decals-Front | 16910A1 | |
2 | PLUG | 19-89774 | |
3 | PLUG, Stop Switch Hole | 17192 | |
4 | PLUG, Wire Harness Hole | 17191 | |
5 | COVER | 16917 | |
6 | HOLDER, Neutral Lock | 16899T | |
7 | SCREW, (M5 x 18) | 10-40118107 | |
8 | LOCKWASHER, External | 13-16923 | |
9 | LEVER | 16913T | |
10 | CAP ASSEMBLY, With Decal | 16916A1 | |
11 | BRACKET, Lock Bar Support | 16921 | |
12 | SCREW, (M4 x 10) | 10-4005685 | |
13 | LOCK ARM | 16915 | |
14 | SCREW, (M5 x 10) | 10-40056105 | |
15 | SPRING | 24-16924 | |
16 | GRIP | 16914 | |
17 | PLUG | 17016 | |
18 | SCREW, (M6 x 110) | 10-40116110T | 10-40116110 |
19 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-35280 | |
20 | NUT, (M6) | 11-401196 | |
21 | BRAKE ADJUSTER | 16920 | |
22 | WASHER | 12-16896 | |
23 | RING, Retaining | 53-13194 | |
24 | ARM ASSEMBLY, Brake | 16895 | |
25 | BEARING, (1.750 Inside Diameter) (1.750 ID) | 23-16875 | |
26 | WASHER | 12-16874 | |
27 | GEAR, Drive | 16892T | |
28 | PLATE/STUD ASSEMBLY | 850724A2 | |
29 | ROLLER, Cam | 16873 | |
30 | SCREW, (M8 x 30) | 10-4007154 | |
31 | WASHER | 12-8M0207778 | |
32 | CLIP ASSEMBLY | 54-85899A1 | |
33 | NUT, (M6) Stainless Steel | 11-401386 | |
34 | GEAR SHIFT ASSEMBLY | 16918A3 | |
35 | BEARING, (.750 Inside Diameter) (.750 ID) | 23-16868 | |
36 | WASHER | 12-16870 | |
37 | SPRING | 24-16882 | |
38 | ROLLER, Detent | 16879 | |
39 | CLIP | 16880 | |
40 | SCREW, (M4 x 6) | 10-4005683 | |
41 | SPRING | 24-16888 | |
42 | CLIP | 16886 | |
43 | ROLLER | 16884 | |
44 | DRUM ASSEMBLY | 16883 | |
45 | WAVE WASHER | 13-16922 | |
46 | COVER, Bottom | 16912T | |
47 | COVER, Top | 16911T | |
48 | BEARING, (.810 Inside Diameter) (.810 ID) | 23-16887 | |
49 | LEVER ASSEMBLY, With Decal | 16919A1 | |
50 | SCREW, (M5 x 12) | 10-40118106 | |
51 | SPACER | 17063T |
Remote Control 4000 Side Mount
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Remote Control 4000 Side Mount:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | REMOTE CONTROL, Manual Start - Non Power Trim Comment: (Manual Start - No Ignition Switch) | 8M0178530 | |
1 | NOT SOLD SEPARATE, Housing-Front | NSS | |
2 | NOT SOLD SEPARATE, Decal-F-N-R | NSS | |
3 | NOT SOLD SEPARATE, Decal-Throttle Friction | NSS | |
4 | NOT SOLD SEPARATE, Decal-Run/Off | NSS | |
5 | PLUG, Key Swith Hole | 19-89774 | |
6 | PLUG, Stop Switch Hole | 17192 | |
7 | PLUG, Wire Harness Hole | 17191 | |
8 | SCREW, (M4 x 10) | 10-4005685 | |
9 | BRACKET, Lock Bar Support | 16921 | |
10 | SCREW, (M4 x 10) | 10-87775510 | |
11 | LOCK BAR, Red | 8M0207317 | |
12 | SPRING | 24-16924 | |
13 | HUB, Handle | 881139T2 | |
14 | GRIP | 8811411 | |
15 | PLUG | 881146 | |
16 | CAP/DECAL ASSEMBLY | 881137A1 | |
17 | SCREW, (M5 x 18) | 10-40118107 | |
18 | LOCKWASHER, External | 13-16923 | |
19 | HOLDER, Neutral Lock | 16899T | |
20 | COVER | 16917 | |
21 | SCREW, (M6 x 110) | 10-40116110T | 10-40116110 |
22 | KNOB, Throttle Friction | 881145 | |
23 | WASHER | 12-16896 | |
24 | RING, Retaining | 53-13194 | |
25 | ARM ASSEMBLY, Brake | 16895 | |
26 | BEARING, (1.750 Inside Diameter) (1.750 ID) | 23-16875 | |
27 | WASHER | 12-16874 | |
28 | NUT, (M5) Stainless Steel | 11-401385 | |
29 | CLIP ASSEMBLY | 54-85899A1 | |
30 | NOT SOLD SEPARATE, Gear Shift Assembly | NSS | |
31 | BEARING, (.750 Inside Diameter) (.750 ID) | 23-16868 | |
32 | WASHER | 12-16870 | |
33 | ROLLER, Cam | 16873 | |
34 | NOT SOLD SEPARATE, Drive Gear | NSS | |
35 | NOT SOLD SEPARATE, Plate/Stud Assembly | NSS | |
36 | WASHER | 12-8M0207778 | |
37 | SCREW, (M8 x 30) | 10-4007154 | |
38 | SCREW, (M4 x 6) | 10-4005683 | |
39 | CLIP | 16886 | |
40 | SPRING | 24-16888 | |
41 | ROLLER | 16884 | |
42 | DRUM ASSEMBLY | 16883 | |
43 | WAVE WASHER | 13-16922 | |
44 | NOT SOLD SEPARATE, Cover-Bottom | NSS | |
45 | NOT SOLD SEPARATE, Cover-Top | NSS | |
46 | BEARING, (.810 Inside Diameter) (.810 ID) | 23-16887 | |
47 | SCREW, (M5 x 12) | 10-40118106 | |
48 | LEVER ASSEMBLY | 16919A1 | |
49 | NOT SOLD SEPARATE, Decal-Lift for Fast Idle | NSS | |
50 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-35280 | |
51 | NUT, (M6) | 11-401196 | |
52 | SPACER | 17063T | |
53 | BUSHING | 23-71942 | |
54 | ROLLER, Detent | 16879 | |
55 | CLIP, Detent | 16880 | |
56 | SPRING, Detent | 24-16882 |
Remote Control Attaching Kit
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Remote Control Attaching Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | ATTACHING KIT, Remote Control Comment: (With Out Grommet/ Reference 38) | 8M0172938 | |
- | ATTACHING KIT, Remote Control Comment: (With Grommet/ Reference #38) | 8M0172938 | |
1 | PLATE, Steering Hook | 8M0062171 | 17024 2 |
2 | SCREW, (M8 x 30) | 10-4000354 | |
3 | BRACKET | 17023 | |
4 | BOLT | 10-8230421 | |
5 | SCREW | 10-162233 | |
6 | WASHER | 12-17029 | |
7 | SPRING | 24-17028 | |
8 | CAP | 17027 | |
9 | BRACKET | 17026 | |
10 | LEVER ASSEMBLY, Throttle | 804357 | |
11 | WAVE WASHER | 13-16221 | |
12 | SEAL | 26-16219 | |
13 | BUSHING | 23-16220 | |
14 | BOLT | 10-162232 | |
15 | PIN, Lock | 17-17031 | |
16 | PIN | 17-17033 | |
17 | SPRING | 24-17032 | |
18 | SLEEVE | 17030 | |
19 | NUT, (M6) Stainless Steel | 11-400212 | |
20 | ROD, Throttle Link | 803584 | |
21 | COLLAR | 23-16849 | |
22 | LEVER, Throttle Link | 803585 | |
23 | NUT KIT | 11-804993A1 | |
24 | WASHER | 12-804992 | |
25 | WASHER | 11-804993 | |
26 | HARNESS ASSEMBLY | 84-17035 | |
27 | PIN | 17-803588 | |
28 | CABLE, Throttle | 84-803587 | |
29 | WASHER | 12-16335 | |
30 | COTTER PIN | 18-16189 | |
31 | BRACKET | 803590 | |
32 | LINK, Throttle | 803589 | |
33 | BOLT, (M6 x 14) | 10-16223 | |
34 | ROD, Snap | 16333 | |
35 | WASHER | 12-16192 | |
36 | LOCKWASHER, (M6) | 13-400256 | |
37 | NUT, (M8) Stainless Steel | 11-400213 | |
38 | GROMMET | 25-885154 | |
39 | SCREW | 10-855544 | |
40 | HARNESS ASSEMBLY (5.9M) | 84-17162 |
Sailpower/Sailmate Components
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Sailpower/Sailmate Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ALTERNATOR | 16074T | |
2 | SCREW | 10-16059 | |
3 | CLAMP | 54-16060 | |
4 | SCREW | 10-16821 | |
5 | RECTIFIER Comment: (Use with 20MM Screw) | 16076A1 | |
5 | RECTIFIER KIT Comment: (Use with 25MM Screw) | 16076A1 | |
6 | FUSE | 89-16077 | |
7 | SCREW, (25 mm) Comment: (25MM) | 10-16123 | |
7 | SCREW Comment: (20MM) | 10-16078 | |
8 | LOCKWASHER | 13-16079 | |
9 | WASHER, Stainless Steel | 12-8M0108373 | |
10 | CLAMP | 54-813275 | |
11 | NUT, Stainless Steel | 11-16081 | |
12 | HARNESS, Extension | 84-16822 | |
13 | GROMMET | 25-16823 | |
14 | CABLE, Battery | 84-16082 | |
15 | SWITCH ASSEMBLY, Emergency Stop Comment: SN# 0R036271 & Below | 87-823037A04 | 87-823037A 1, 87-898101306 SN# 0R036271 & Below |
15 | SWITCH ASSEMBLY, Emergency Stop Comment: SN# 0R036272 & Up | 87-823037A04 | 87-823037A 1, 87-898101306 SN# 0R036272 & Up |
16 | LANYARD | 823054 |
Service/Support Material
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Service/Support Material:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL, 4/5/6 4-Stroke | 90-803599 | |
- | OWNERS MANUAL | 90-10211040 | |
- | DECAL SET Comment: (Black 6 H.P.) (2000 Thru 2004) | 37-804769A00 | |
- | DECAL SET Comment: (Black 6 H.P.) (2005) | 37-804769A05 | |
- | DECAL SET Comment: (Black 5 H.P.) (2000 Thru 2004) | 37-803634A00 | 37-803634A99 (Black 5 H.P.) (2000 Thru 2004) |
- | DECAL SET Comment: (Black 5 H.P.) (2005) | 37-803634A05 | |
- | DECAL SET Comment: (Black 4 H.P.) (2000 Thru 2004) | 37-803635A00 | 37-803635A99 (Black 4 H.P.) (2000 Thru 2004) |
- | DECAL SET Comment: (Black 4 H.P.) (2005) | 37-803635A05 | |
- | DECAL SET Comment: (Gray 6 H.P.)(2003 and Up) | 37-803639A03 | 37-803639A01, 37-803639A99 (Gray 6 H.P.)(2003 and Up) |
- | DECAL SET Comment: (Gray 6 H.P.) (2001/2002) | 37-803639A03 | 37-803639A01, 37-803639A99 (Gray 6 H.P.) (2001/2002) |
- | DECAL SET Comment: (Gray 6 H.P.) (2000) | 37-803639A03 | 37-803639A01, 37-803639A99 (Gray 6 H.P.) (2000) |
- | DECAL SET Comment: (Gray 5 H.P.)(2003 and Above) | 37-803637A03 | 37-803637A01, 37-803637A99 (Gray 5 H.P.)(2003 and Above) |
- | DECAL SET Comment: (Gray 5 H.P.) (2001/2002) | 37-803637A03 | 37-803637A01, 37-803637A99 (Gray 5 H.P.) (2001/2002) |
- | DECAL SET Comment: (Gray 5 H.P.) (1999/2000) | 37-803637A03 | 37-803637A01, 37-803637A99 (Gray 5 H.P.) (1999/2000) |
- | DECAL SET Comment: (Gray 4 Sailmate)(2003 and Above) | 37-888723A03 | |
- | DECAL SET Comment: (Gray 4 H.P.)(2003 and Above) | 37-803638A03 | |
- | DECAL SET Comment: (Gray 4 H.P.) (2001/2002) | 37-803638A01 | 37-803638A00, 37-803638A99 (Gray 4 H.P.) (2001/2002) |
- | DECAL SET Comment: (Gray 4 H.P.) (2000) | 37-803638A01 | 37-803638A00, 37-803638A99 (Gray 4 H.P.) (2000) |
- | DECAL SET Comment: (Gray 4 H.P.) (1999) | 37-803638A01 | 37-803638A00, 37-803638A99 (Gray 4 H.P.) (1999) |
- | DECAL, Bodensee | 37-8592669 | |
- | DECAL, Unleaded Fuel - Bodensee | 37-827887 | |
- | DECAL, CA Very Low Emission | 37-8834338 | |
- | DECAL, EPA Label Information Comment: (1999) | 37-85698518 | |
- | DECAL, EPA Label Information Comment: (2000) | 37-804651A00 | |
- | DECAL, EPA Label Information Comment: (2001) | 37-804651A01 | |
- | DECAL, EPA Label Information Comment: (2002) | 37-804651A02 | |
- | DECAL, EPA Label Information Comment: (2003) | 37-804651A03 | |
- | DECAL, EPA Label Information Comment: (2004) | 37-804651A04 | |
- | DECAL, EPA Label Information Comment: (2005) | 37-804651A05 |
Shift Components
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Shift Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | LEVER, Shift | 803594 | |
2 | STOPPER | 30-812937 | 30-16182 |
3 | SPRING | 24-813028 | 24-16183 |
4 | O-RING | 25-16181 | |
5 | PIN | 17-16188 | |
6 | COTTER PIN | 18-16189 | |
7 | BOLT | 10-16185 | |
8 | LEVER | 16184 | |
9 | SHIFT ROD Comment: (Short) | 16186 | |
9 | SHIFT ROD Comment: (Long) | 16187 | |
10 | WASHER, Stainless Steel | 12-16826 | |
11 | JOINT, Set | 16190 | |
12 | BOLT | 10-8248324 |
Special Tools
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Special Tools:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NOT SOLD SEPARATE, Valve Seat Cutter Kit - Obtain Locally | NSS | |
2 | COMPRESSOR TOOL, Piston Ring | FT2997 | FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789 |
3 | EXPANDER TOOL, Piston Ring | 91-24697 | |
4 | FLYWHEEL PULLER | 91-83164M | |
5 | PULLER ASSEMBLY | 91-83165T | |
6 | PULLER | 91-27780 | |
7 | PULLER ASSEMBLY | 91-83165T | |
8 | EMISSION PROBE Comment: (International) | 91-883766 | |
1 | HOLDER TOOL | 91-8M0161873 | |
2 | DIAL INDICATOR TOOL | 91-58222A1 | |
3 | GAP TOOL, Single Chamber | 91-63998A1 | |
4 | ADAPTER KIT, Dial Indicator | 91-83155 | |
5 | FLYWHEEL PULLER | 91-83164M | |
6 | ADAPTOR TOOL, Direct Voltage | 91-890451 | |
7 | TIMING LIGHT | 91-99379 | |
8 | MULTI METER | 91-99750A1 | |
9 | TACH MULTI METER, DMT 2000 Digital | 91-854009A3 | |
10 | HOLDER/PULLER TOOL, Flywheel | 91-8M0059838 | 91-804552001 |
11 | GREASE GUN | 91-37299Q2 |
Steering Handle
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Steering Handle:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | HANDLE KIT, Steering | 8M0106934 | 803565T 1 |
1 | HANDLE, Steering | 803565T | |
2 | PIN | 17-16085 | |
3 | SHAFT, Throttle | 16093 | |
4 | BRACKET | 16338 | |
5 | SCREW | 10-16827 | |
6 | SCREW, Adjusting | 10-16087 | |
7 | WASHER, Stainless Steel | 12-16826 | |
8 | FRICTION PIECE | 813026 | 16337 |
9 | NUT, (M6) Stainless Steel | 11-400212 | |
10 | SCREW | 10-16094 | |
11 | GRIP | 16086 | |
12 | SHAFT, Rubber | 803569 | |
13 | BUSHING | 23-8035671 | |
14 | DECAL | 37-8M0097201 | |
15 | STUD BOLT | 16-815028 | |
16 | WASHER | 12-804508 | 12-804016 |
17 | SPACER | 23-803566 | |
18 | BUSHING | 23-803567 | |
19 | PIN | 17-16085 | |
20 | STOPPER | 8035681 | |
21 | LOCKWASHER, (M6) | 13-400256 | |
22 | NUT, (M6) Stainless Steel | 11-400212 | |
23 | SCREW Comment: (Use where Applicable) | 10-16827 | |
24 | CLAMP Comment: (Use where Applicable) | 54-953951 | |
25 | WIRE, Throttle Comment: SN# 0R036271 & Below | 84-803570 | |
25 | WIRE, Throttle Comment: SN# 0R036272 & Up | 84-803570001 | |
26 | COLLAR Comment: (Use where Applicable) | 23-8035731 | |
27 | BRACKET Comment: (Use where Applicable) | 803575 | |
28 | BOLT, (M6 x 45) Comment: (M6 x 45) | 10-82304235 | |
28 | BOLT Comment: (M6 X 40) | 10-82304221 | |
29 | DRUM, Throttle | 803571 | |
30 | ROD, Throttle | 803574 | |
31 | OPENER, Throttle | 803572 | |
32 | COLLAR | 23-803573 | |
33 | WASHER, Stainless Steel | 12-953921 | |
34 | BOLT, (M6 x 35) | 10-82304220 | |
35 | PROTECTIVE SLEEVE | 853740018 |
Tank Assembly, Fuel (Plastic - 3.2 Gallon)
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Tank Assembly, Fuel (Plastic - 3.2 Gallon):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TANK ASSEMBLY, Fuel | 1260-859061A1 | |
2 | GAUGE/CAP ASSEMBLY | 823535 | |
3 | GASKET, Fuel Cap | 27-8169771 | |
4 | CONNECTOR KIT, Fuel | 22-8M0175544 | |
5 | O-RING | 25-823533 | 25-18471 |
6 | SCREEN | 35-823534 | 35-18029 |
Throttle Shift Cables
Back to TopBelow is the parts list for Mercury 5 (4-STROKE) Throttle Shift Cables:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | REMOTE CONTROL Comment: (See Breakdown On Remote Control) | 8M0178530 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (5 Feet) | 8M0085942 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (6 Feet) | 8M0085940 | 8M0052485, 896143A06, 64-809894 6 (6 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (7 Feet) | 8M0085964 | 8M0052486, 896143A07, 64-809894 7 (7 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (8 FT/2.4M) | 8M0085941 | 8M0052487, 896143A08, 64-809894 8 (8 FT/2.4M) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (9 Feet) | 8M0085946 | 8M0052488, 896143A09, 64-809894 9 (9 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (10 Feet) | 8M0085937 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (11 FT/3.4M) | 8M0085951 | 8M0052490, 896143A11, 64-809894 11 (11 FT/3.4M) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (12 Feet) | 8M0085949 | 8M0052491, 896143A12, 64-809894 12 (12 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (13 Feet) | 8M0085952 | 8M0052492, 896143A13, 64-809894 13 (13 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (14 Feet) | 8M0085945 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (15 Feet) | 8M0085960 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (16 Feet) | 8M0085963 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (17 Feet) | 8M0085956 | 8M0052496, 896143A17, 64-809894 17 (17 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (18 Feet) | 8M0085947 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (19 Feet) | 8M0085954 | 8M0052498, 896143A19, 64-809894 19 (19 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (20 Feet) | 8M0085957 | 8M0052499, 896143A20, 64-809894 20 (20 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (22 Feet) | 8M0085959 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (24 Feet) | 8M0085943 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (26 Feet) | 8M0085950 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (28 Feet) | 8M0085938 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (30 Feet) | 8M0085953 | |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (32 Feet) | 896143A32 | 64-809894 32 (32 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (34 Feet) | 896143A34 | 64-809894 34 (34 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (36 Feet) | 896143A36 | 64-809894 36 (36 Feet) |
2 | CABLE ASSEMBLY, Throttle Shift Comment: (38 Feet) | 896143A38 | 64-809894 38 (38 Feet) |
2 | CABLE ASSEMBLY, Throttle/Shift Comment: (40 Feet) | 896143A40 | 64-809894 40 (40 Feet) |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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