Mercury 5 (4-STROKE) (0P401000 THRU 0R411837) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments

Mercury 5 (4-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

Below is the parts list for Mercury 5 (4-STROKE) Accessories:

Position No.	Part Name	OEM Number
-	ATTACHING KIT, Remote Control	8M0172938
-	CHARGING KIT, Battery, Rectifier	16838A4
-	HARNESS ASSEMBLY, Lighting	84-17175
-	REGULATOR, Voltage	84125T
-	GUIDE KIT, Vertical Rope	16839A4

Accessory Parts

Below is the parts list for Mercury 5 (4-STROKE) Accessory Parts:

Position No.	Part Name	OEM Number	Supersedes
1	ALTERNATOR KIT	16074T05
2	ALTERNATOR	8M0056334	16074T04
3	SCREW, (25 mm)	10-16123
4	WASHER, Stainless Steel	12-8M0108373
5	CLAMP	54-16060
6	SCREW	10-16821
7	FLYWHEEL	262-803557T02
8	HARNESS ASSEMBLY	84-17175
9	CHARGING KIT, Battery, Rectifier - 6 AMP	16838A4
10	RECTIFIER KIT	16076A1
11	FUSE	89-16077
12	SCREW, (25 mm)	10-16123
13	LOCKWASHER	13-16079
14	WASHER, Stainless Steel	12-8M0108373
15	CLAMP	54-813275
16	NUT, Stainless Steel	11-16081
17	CABLE, Battery	84-16082
18	GUIDE KIT, Vertical Rope	16839A4
19	NOT SOLD SEPARATE, Guide	NSS
20	PLATE, Seal	16113
21	SCREW	10-17173
22	HANDLE, (0.8 Meters)	853828
22	HANDLE, (1.0 Meters)	8538281

Carburetor

Below is the parts list for Mercury 5 (4-STROKE) Carburetor:

Position No.	Part Name	OEM Number	Supersedes
1	CARBURETOR Comment: 4 Horsepower	3303-803819T03
1	CARBURETOR Comment: 4 Horsepower EU SN# 0R162800 & Below	3303-803819A05	3303-803819T04, 3303-803819A04 4 Horsepower EU SN# 0R162800 & Below
1	CARBURETOR Comment: 4 Horsepower EU SN# 0R162801 & Up	3303-803819A05	3303-803819T04, 3303-803819A04 4 Horsepower EU SN# 0R162801 & Up
1	CARBURETOR Comment: 5 Horsepower	3303-803522T03
1	CARBURETOR Comment: 5 Horsepower EU SN# 0R162800 & Below	3303-803522A05	3303-803522T05, 3303-803522A04 5 Horsepower EU SN# 0R162800 & Below
1	CARBURETOR Comment: 5 Horsepower EU SN# 0R162801 & Up	3303-803522A05	3303-803522T05, 3303-803522A04 5 Horsepower EU SN# 0R162801 & Up
1	CARBURETOR Comment: 6 Horsepower	3303-804766T03
1	CARBURETOR Comment: 6 Horsepower EU SN# 0R162800 & Below	3303-804766A05	3303-804766A04 6 Horsepower EU SN# 0R162800 & Below
1	CARBURETOR Comment: 6 Horsepower EU SN# 0R162801 & Up	3303-804766A05	3303-804766A04 6 Horsepower EU SN# 0R162801 & Up
2	SCREW	10-8035095
3	SPRING	24-803554
4	JET, Pilot Comment: 4 Horsepower	35,803524004
4	JET, Pilot Comment: 5/6 Horsepower	38,8035243
5	SCREW ASSEMBLY, Pilot Comment: USA	10-803509019
6	MAIN NOZZLE Comment: 4 Horsepower	812650012
6	MAIN NOZZLE Comment: 4 Horsepower EU SN# 0R162801 & Up	812650015
6	MAIN NOZZLE Comment: 5 Horsepower	812650013
6	MAIN NOZZLE Comment: 5 Horsepower EU SN# 0R162801 & Up	812650016
6	MAIN NOZZLE Comment: 6 Horsepower	812650014
6	MAIN NOZZLE Comment: 6 Horsepower EU SN# 0R162801 & Up	812650017
7	JET, Main Comment: 4 Horsepower	60,162505
7	JET, Main Comment: 5 Horsepower	65,162508
7	JET, Main Comment: 6 Horsepower	68,16250011
7	JET, Main Comment: All EU SN# 0R162801 & Up	58,16250012
8	FLOAT VALVE, Brass	162543
9	CLIP, Stainless Steel	54-803525
10	PIN, Float - Stainless Steel	17-162562
11	FLOAT	162533
12	GASKET, Rubber	27-8035084
13	FLOAT BOWL	16258T5
14	SCREW, (M4 x 12)	10-16260
15	SCREW, Drain (M5 x 6)	10-8035093
16	O-RING, Rubber	25-8035131
17	SCREW ASSEMBLY, Pilot Comment: EU	10-803509020
-	GASKET SET, Powerhead	27-8M0152380

Clamp Brackets

Below is the parts list for Mercury 5 (4-STROKE) Clamp Brackets:

Position No.	Part Name	OEM Number	Supersedes
1	CLAMP BRACKET, Starboard	3406-9622T6
2	CLAMP BRACKET, Port	3406-96231
3	BOLT	10-898101337	10-95373
4	WASHER	12-95375
5	WASHER	12-16192
6	NUT, (M8)	11-95374
7	DISTANCE PLATE	161931
8	SCREW	10-16194
9	SPRING	24-16212
10	STOPPER ASSEMBLY, Tilt	8M0045584	825112A 2, 825112A 3
11	GRIP	8M0090337	16208 1
12	BOLT	10-8230427
13	SET PLATE	16210002
14	BUSHING	825113
15	CLAMP SCREW ASSEMBLY	10-16200
16	PAD	12-95379
17	THRUST ROD	16198004
18	SPRING	24-8150931
19	SPRING	24-161951
20	WASHER	12-16197
21	SCREW	10-16196
22	SWIVEL BRACKET, Front	3407-813029T9
23	SWIVEL BRACKET, Rear	3407-883300T
24	BUSHING, Lower	23-8035674
25	FRICTION BAND	8M0124744
26	WING NUT	11-883302
27	WASHER, Stainless Steel	12-953921
28	SPRING	24-953839
29	THRUST PLATE	803582
30	BUSHING, Upper	23-8035672
31	THRUST PLATE	8035821
32	BOLT, Stainless Steel	10-8M0102279	10-823042 22
33	FITTING, Grease	22-824969
34	ARM, Reverse Lock	162133
35	BOLT	10-82304223
36	SPRING	24-16216
37	SPRING	24-16215

Cowling

Below is the parts list for Mercury 5 (4-STROKE) Cowling:

Position No.	Part Name	OEM Number	Supersedes
1	TOP COWL ASSEMBLY Comment: Black	114-803580T1
1	TOP COWL ASSEMBLY Comment: Silver	114-803580T2
1	TOP COWL ASSEMBLY Comment: Black - Use With Integral Fuel Tank	114-803580T4
1	TOP COWL ASSEMBLY Comment: Silver - Use With Integral Fuel Tank	114-803580T5
2	SEAL	8107512
3	SEAL, Rubber	25-162282
4	BOTTOM COWL Comment: Use With Integral Fuel Tank	4000-803578T1
4	BOTTOM COWL	4000-803578T02	4000-803578T
5	PLUG	815037
6	DECAL, Fuel Lever Comment: Use With Integral Fuel Tank	37-879706
7	GROMMET	25-16226
8	GROMMET	25-16225
9	GROMMET	25-16231
10	BOLT, (M6 x 16)	10-16832
11	WASHER, Stainless Steel	12-16826
12	GROMMET	25-953871
13	COVER HOOK	803579
14	BOLT	10-8230427
15	WASHER, Stainless Steel	12-953921
16	WAVE WASHER	13-16221
17	BUSHING	23-16220
18	SEAL	26-16219
19	HOOK LEVER	162181
20	FLUSHING ATTACHMENT	16841Q02
21	TOOL KIT	91-803581
22	SAFETY ROPE	50-16230
23	DECAL, EPA Label Information (2006)	37-804651A06
23	DECAL, EPA Label Information (2007)	37-804651A07
23	DECAL, EPA Label Information (2008)	37-804651A08
23	NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: Contact Mercury Marine Warranty Administration for Replacement (Service Bulletin 2009-18)	NSS
24	CLAMP	54-813275
25	BOLT, (M6 x 12)	10-8230427
26	DECAL, Fuel Lever	37-8240877
27	GROMMET	25-885154001
28	DECAL, Fuel Lever, Remote Fuel Shut-Off Comment: Use With Integral Fuel Tank	37-8156931
-	DECAL SET Comment: Black 4 HP/4 HP Sailpower	37-803635A06
-	DECAL SET Comment: Black 5 Horsepower	37-803634A06
-	DECAL SET Comment: Black 6 Horsepower	37-804769A06
-	DECAL SET Comment: Gray 4 Horsepower	37-803638A03
-	DECAL SET Comment: 4 Sailmate	37-888723A03
-	DECAL SET Comment: Gray 5 Horsepower	37-803637A03	37-803637A01, 37-803637A99 Gray 5 Horsepower
-	DECAL SET Comment: Gray 6 Horsepower	37-803639A03	37-803639A01, 37-803639A99 Gray 6 Horsepower
-	DECAL, Bodensee	37-8592669
-	DECAL, Unleaded Fuel - Bodensee	37-827887
-	DECAL, Notice-This Side Up	37-8M0157275

Crankshaft, Piston and Connecting Rods

Below is the parts list for Mercury 5 (4-STROKE) Crankshaft, Piston and Connecting Rods:

Position No.	Part Name	OEM Number	Supersedes
1	CRANKSHAFT	474-803515T
2	WASHER	12-803516
3	KEY	28-16053
4	CONNECTING ROD	600-8M0124936
5	BOLT	10-8035092
6	PISTON ASSEMBLY Comment: Standard	779-804768A03
6	PISTON ASSEMBLY Comment: .5 MM Oversize	39-8M0094922	779-804768A04 .5 MM Oversize
7	E RING	53-160573
8	PIN, Piston	41-898103113	41-803521
9	RING SET, Piston Comment: Standard	39-803518T01	39-8M0055798, 39-803518A01 Standard
9	RING SET, Piston Comment: .5 MM Oversize	39-803518T02
10	NOT SOLD SEPARATE, Piston Ring-Second	NSS
11	NOT SOLD SEPARATE, Oil Ring	NSS
-	POWERHEAD ASSEMBLY	804797T61	804797T06

Cylinder Block

Below is the parts list for Mercury 5 (4-STROKE) Cylinder Block:

Position No.	Part Name	OEM Number	Supersedes
1	CYLINDER BLOCK ASSEMBLY	878-815013T10
2	FITTING	22-8M0071347	22-878314, 22-8M0068757
3	SEAL, Oil	26-898101285	26-803514
4	BEARING, Ball	30-161324
5	CAP, Filler	803512
6	O-RING	25-803513
7	COVER, Breather	803511002
8	GASKET	27-803508021
9	BOLT	10-8230319
10	BREATHER TUBE	17-804369
11	WASHER	12-804370
12	TUBING	32-952235
13	CLAMP	54-952245
14	CYLINDER HEAD	900-8M0119549	900-8M0119548
15	GASKET	27-803508
16	PIN, Dowel	17-16119
17	GASKET	27-803508012	27-803508 1
18	CAP, Thermostat	853705006	853705005, 853705003
19	GASKET	27-8M0214960
20	THERMOSTAT, 126 Degrees Fehrenheit/52 Degrees Celsius	8M0228409
21	BOLT, (M8 x 90)	10-803509
22	BOLT, (M8 x 60)	10-855677002
23	SPARK PLUG, NGK#DCPR6E	33-8M0204682
24	COVER	803510
25	GASKET	27-8035082
26	BOLT	10-166954
27	WASHER, Stainless Steel	12-953921
-	GASKET SET, Powerhead	27-8M0152380
-	POWERHEAD ASSEMBLY	804797T61	804797T06

Driveshaft Housing

Below is the parts list for Mercury 5 (4-STROKE) Driveshaft Housing:

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING, Driveshaft Comment: Short	1599-803591T1
1	HOUSING, Driveshaft Comment: Long	1599-803591T2
2	BUSHING	23-16114
3	PLUG	19-803593
4	GASKET, Driveshaft Housing	27-803508016	27-803508 9
5	PIN, Dowel	17-16119
6	BOLT	10-879194264	10-823042 24
7	FLUSH PLUG	19-879194296	19-803592, 19-16116
8	GASKET	27-95220
9	GROMMET	25-161181
10	GROMMET	25-16117
11	HOUSING ASSEMBLY	827663A1
12	BUSHING Comment: Long	23-811214
13	RETAINER	16121
14	SCREW Comment: Short	10-823042067
14	SCREW, (25 mm) Comment: Long	10-16123
-	GASKET SET, Powerhead	27-8M0152380

Electrical Components

Below is the parts list for Mercury 5 (4-STROKE) Electrical Components:

Position No.	Part Name	OEM Number	Supersedes
1	FLYWHEEL	262-803557T01
1	FLYWHEEL Comment: Sailpower/Sailmate	262-803557T02
2	IGNITER ASSEMBLY	339-803559T07
3	BOLT	10-879194264	10-823042 24
4	BOOT	85-803560001	85-803560
5	PROTECTOR	85-803560003
6	SCREW, (25 mm)	10-16123
7	WASHER, Stainless Steel	12-8M0108373
8	CLAMP	54-16060
9	SCREW	10-16821
10	ALTERNATOR Comment: Sailpower/Sailmate-Standard	8M0056334	16074T04 Sailpower/Sailmate-Standard
11	CLAMP	54-8M0130961
12	BOLT, (M6 x 12)	10-8230427
13	CLAMP	54-953951
14	BOLT, (M6 x 12)	10-8230427
15	WARNING LAMP	803562
16	SWITCH ASSEMBLY, Stop - Lanyard	87-823037A06

Engine Gasket Set Components

Below is the parts list for Mercury 5 (4-STROKE) Engine Gasket Set Components:

Position No.	Part Name	OEM Number	Supersedes
-	GASKET SET, Powerhead	27-8M0152380
-	O-RING, Rubber, Carburetor Drain Screw	25-8035131
-	O-RING, Inlet Manifold	25-8035133
-	GASKET, Carburetor	27-803508013	27-803508 5, 27-898101290
-	SEAL, Oil, Cylinder Block	26-898101285	26-803514
-	O-RING, Filler Cap	25-803513
-	GASKET, Cap	27-803508021
-	GASKET, Cylinder Head	27-803508
-	GASKET, Cylinder Head	27-803508012	27-803508 1
-	GASKET, Thermostat Cover/Bracket	27-8M0214960
-	GASKET, Cylinder Head Cover	27-8035082
-	GASKET, Exhaust Plate	27-803508015	27-803508 8
-	O-RING, Oil Pan Cover	25-8035134
-	GASKET, Oil Pan	27-803508014	27-803508 7
-	O-RING, Oil Pan Seat	25-168231
-	GASKET, Driveshaft Housing	27-803508016	27-803508 9

Fuel System

Below is the parts list for Mercury 5 (4-STROKE) Fuel System:

Position No.	Part Name	OEM Number	Supersedes
1	MANIFOLD, Inlet	803530
2	O-RING	25-8035133
3	BOLT, (M6 x 25)	10-8150684
4	GASKET, Insulator	27-80350810
5	GASKET	27-803508013	27-803508 5, 27-898101290
6	LINE, Fuel (1000 mm), To Carburetor	32-8M0057113	32-879194470, 32-95394 9
7	CLIP, Stainless Steel	54-95395
8	PUMP ASSEMBLY, Fuel Comment: SN# 0R129314 & Below	803529T06	803529T03, 803529T02, 803529T 1 SN# 0R129314 & Below
8	PUMP, Fuel Comment: SN# 0R129315 & Up	803529T06	803529T03, 803529T02, 803529T 1 SN# 0R129315 & Up
9	O-RING	25-803513
10	SCREW, (M6 x 30)	10-8555448
11	ROD, Choke	8M0155131
12	BUSHING	23-8M0047187	23-804647
13	BOLT, (M6 x 14)	10-16223
14	WASHER	12-161404
15	CLAMP	54-953951
16	LINK WIRE, Choke	8276225
17	BOLT, (M6 x 16)	10-16832
18	BRACKET	803528
19	COLLAR	23-804371001
20	COLLAR	23-952868
21	NUT, (M6) Stainless Steel	11-400212
22	SILENCER, Air	803526T
23	FLAME TRAP	803527
24	BOLT	10-855809003	10-16329002
25	WASHER, Stainless Steel	12-16826
26	CLIP, Stainless Steel	54-95395
27	TUBING, (170 mm)	32-8M0079503	32-878054 1
28	FILTER, Fuel	35-8M0157133
29	TUBING	32-878054
30	CONNECTOR, Fuel - Brass	22-8M0182334
31	SCREW, (M6 x 40)	10-4000333
32	WASHER, Stainless Steel	12-16826
33	CAP	878311
-	GASKET SET, Powerhead	27-8M0152380

Gear Housing, Driveshaft

Below is the parts list for Mercury 5 (4-STROKE) Gear Housing, Driveshaft:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete Comment: Short	1600-8M0188408
-	GEAR HOUSING ASSEMBLY, Complete Comment: Long	1600-8M0155373
-	GEAR HOUSING ASSEMBLY, Complete Comment: Sailpower/Sailmate	1600-8M0122308
1	GEAR HOUSING ASSEMBLY, Basic	1668-825132T30	1668-825132T17, 1668-825132T 1
1	GEAR HOUSING ASSEMBLY, Basic Comment: Sailpower/Sailmate	1668-9621T6
2	BUSHING	23-16124
3	PLUG	22-8M0229353
4	GASKET	27-95220
5	BOLT	10-8M0063198	10-16125 1
6	WASHER, Stainless Steel	12-16826
7	GEAR	43-16138
8	STRAINER, Water	16133
9	SCREW	10-16134
10	BOLT	10-16126
11	WASHER	12-16192
12	DRIVESHAFT Comment: Short	45-8M0076367	45-16135 1 Short
12	DRIVESHAFT Comment: Long	45-8M0076368	45-16136 1 Long
13	BEARING	30-95347
14	KEY	28-16155
15	GASKET	27-16164003
16	SHIM, (0.1)	15-161631
16	SHIM, (0.15)	15-8132761
17	SEAL, Oil	26-16162
18	HOUSING	46-826053T	46-826053
19	GASKET	27-16160004
20	PLATE	16159
21	GASKET	27-8M0155369
22	IMPELLER	47-8M0204676
23	LINER	16157
24	HOUSING, Upper Water Pump	46-16156
25	SEAL	26-16168
26	HOSE	32-16167
27	BOLT	10-8M0063198	10-16125 1
28	WASHER, Stainless Steel	12-16826
29	SEAL	26-16171
30	TUBE, Water Comment: Short	32-16169
31	TUBE, Water Comment: Long	32-16170
32	GROMMET	25-18876
33	CAM ROD Comment: Short	8M0044705
33	CAM ROD Comment: Long	8M0058365	16174 Long
34	PIN	17-16179
35	RETAINER	16165
36	BOLT	10-823042
37	O-RING	25-161771
38	BUSHING	23-16176
39	O-RING	25-16178
40	CAM	8M0090459
41	PIN	17-16175
-	REPAIR KIT, Water Pump	8M0155395
-	SEAL KIT, Gear Housing	27-8M0188431

Gear Housing, Propeller Shaft

Below is the parts list for Mercury 5 (4-STROKE) Gear Housing, Propeller Shaft:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete Comment: Short	1600-8M0188408
-	GEAR HOUSING ASSEMBLY, Complete Comment: Long	1600-8M0155373
-	GEAR HOUSING ASSEMBLY, Complete Comment: Sailpower/Sailmate	1600-8M0122308
1	GEAR HOUSING ASSEMBLY	1668-825132T30	1668-825132T17, 1668-825132T 1
1	GEAR HOUSING ASSEMBLY, Basic Comment: Sailpower/Sailmate	1668-9621T6
42	BEARING, Ball	30-16128
43	SHIM, (0.1)	15-16141
43	SHIM, (0.15)	15-813277
44	GEAR	43-812944	43-16137
45	FOLLOWER, Cam	16152
46	RETAINER	16153
47	CLUTCH	52-812946
48	PIN, Clutch	17-16150
49	SPRING	24-17667
50	PROPELLER SHAFT	44-195133
51	WASHER	12-16140
52	GEAR, Reverse	43-8129451
53	BEARING, Ball	30-16132
54	SEAL, Oil	26-16130
55	O-RING	25-16131
56	HOUSING	825118T	825118, 16129
57	BOLT	10-167051
58	THRUST WASHER	16145Q01
59	PROPELLER Comment: 6 Pitch	48-16144A01
59	PROPELLER Comment: 6 Pitch - Sailboat	48-812951A02	48-812951A 1 6 Pitch - Sailboat
59	PROPELLER Comment: 7 Pitch - 4 Horsepower - Standard	48-812949A02	48-812949002, 48-812949, 48-16142 7 Pitch - 4 Horsepower - Standard
59	PROPELLER Comment: 8 Pitch - 5/6 Horsepower - Standard	48-812950A02	48-812950002, 48-812950, 48-16143 8 Pitch - 5/6 Horsepower - Standard
59	PROPELLER Comment: 9 Pitch	48-812950A03	48-812950A 1 9 Pitch
60	WASHER	12-16146
61	PROP NUT	11-16147
62	COTTER PIN	18-815026	18-16073, 18-99046M
63	BOLT, (M6 x 16)	10-16832
64	ANODE	97-875208
-	SEAL KIT, Gear Housing	27-8M0188431

Intake/Exhaust Valves

Below is the parts list for Mercury 5 (4-STROKE) Intake/Exhaust Valves:

Position No.	Part Name	OEM Number	Supersedes
1	CAMSHAFT	400-8M0147019
2	LIFTER	803546
3	PUSH ROD	803547
4	PLATE	803548
5	BOLT	10-8035097
6	ROCKER ARM	8M0056319	8M0073650, 803549
7	PIVOT	803550
8	NUT	11-803551
9	VALVE, Exhaust	8M0056316	803553T
10	VALVE, Intake	8M0056312	803552T
11	SEAT	8M0158660
12	SPRING	24-898101214	24-803554 4
13	RETAINER	803555
14	KEEPER, Valve	28-803556
-	POWERHEAD ASSEMBLY	804797T61	804797T06

Integral Fuel Tank, 4 Horsepower

Below is the parts list for Mercury 5 (4-STROKE) Integral Fuel Tank, 4 Horsepower:

Position No.	Part Name	OEM Number	Supersedes
1	TANK ASSEMBLY, Fuel Comment: Design II	1265-889246T45	1258-878355A 1 Design II
2	TANK ASSEMBLY, Fuel Comment: Design I	1265-889246T45	1258-878355A 1 Design I
2	TANK ASSEMBLY, Fuel Comment: Bodensee	1258-878355A2
3	CAP ASSEMBLY, Fuel	8M0056977
3	CAP ASSEMBLY, Fuel Comment: Bodensee	36-8M0058610	36-878352A 2 Bodensee
4	GASKET	27-878353
5	SCREW, (M6 x 25)	10-8M0204707
6	WASHER	12-161404
7	MOUNT, Rubber	23-8537437
8	SPACER	23-853715007
9	BOLT	10-16705	10-95302
10	SCREW, Stainless Steel	10-8M0051381	10-878388, 10-8M4502054, 10-879194331, 10-855544020
11	CLAMP	54-813275
12	MOUNT, Rubber	25-881305
13	NUT, (M6) Stainless Steel	11-400212
14	BRACKET	878350
15	BOLT	10-823042060
16	LINE, Fuel (1000 mm), Cut to 9.875 Inches	32-8M0057113	32-879194470, 32-95394 9
17	CLIP, Stainless Steel	54-95395
18	LINE, Fuel (1000 mm), Cut to 14.00 Inches	32-8M0057113	32-879194470, 32-95394 9
19	FUEL COCK ASSEMBLY	22-878387
20	SCREW, Stainless Steel	10-815046
21	LINE, Fuel (1000 mm), Cut to 1.375 Inches	32-8M0057113	32-879194470, 32-95394 9
22	LINE, Fuel (1000 mm), Cut to 8.50 Inches	32-8M0057113	32-879194470, 32-95394 9
23	TEE, Plastic	22-73318
24	LINE, Fuel (1000 mm), Cut to 5.25 Inches	32-8M0057113	32-879194470, 32-95394 9
25	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
26	CONNECTOR, Plastic	22-815048
27	HOSE, Rubber, 1.75 Inch	32-8M0168427
28	CONNECTOR, Fuel - Brass	22-8M0182334
29	SCREW, (M6 x 40)	10-4000333
30	WASHER, Stainless Steel	12-16826
31	CAP	878311
32	FILTER, Fuel	35-8M0157133
33	HOSE, 7.125 Inch	32-17668
34	SLEEVE	23-8797051
35	BOLT, (M6 x 45) (M6 x 45)	10-82304235
36	PLATE	881306
37	SPACER	23-881307001
38	SEAL	26-878354

Lube Chart

Below is the parts list for Mercury 5 (4-STROKE) Lube Chart:

Position No.	Part Name	OEM Number	Supersedes
	NO PARTS LIST	NOPART

Oil Pan

Below is the parts list for Mercury 5 (4-STROKE) Oil Pan:

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M5 x 16)	10-82303110
2	STOPPER	54-803543
3	TUBING	32-952237
4	SEAL	26-8035202
5	SCREW, (M5 x 16)	10-855558
6	WASHER	12-160721
7	HOUSING, Strainer	803540
8	STRAINER	803542
9	CUP	803541
10	PIN, Dowel	17-16119
11	LEAD WIRE	84-803539
12	SWITCH	87-8M0163139
13	GROMMET	25-8035135
14	BOLT, (M6 x 20)	10-810755007	10-16830 5, 10-823042061
15	PLATE, Exhaust	803532001
16	GASKET	27-803508015	27-803508 8
17	PAN, Oil	803531T	803531T01
18	BOLT, (M6 x 40)	10-168306
19	ROTOR, Outer	8035331
20	PIN	17-162563
21	ROTOR, Inner	803533
22	O-RING	25-803513010
23	COVER	803534
24	BOLT, (M6 x 16)	10-168287
25	BOLT, (M6 x 20)	10-167051
26	HOUSING	8150162
27	SEAL, Oil	26-8M0101649
28	SPACER	23-815018
29	GASKET	27-8M0152378
30	SEAL, Oil	26-8M0056308
31	BOLT	10-803509021	10-803509 6
32	WASHER	12-8035161
33	BOLT, (M8 x 40)	10-8150685
34	GASKET	27-803508014	27-803508 7
35	CONTROL PLUNGER	803535
36	SPRING	24-8035541
37	O-RING	25-168231
38	SEAT	803536
39	COVER	803537
40	BOLT, (M6 x 16)	10-168287
-	GASKET SET, Powerhead	27-8M0152380
-	POWERHEAD ASSEMBLY	804797T61	804797T06

Recoil Starter

Below is the parts list for Mercury 5 (4-STROKE) Recoil Starter:

Position No.	Part Name	OEM Number	Supersedes
-	STARTER ASSEMBLY, Recoil	803576T02	803576T 1, 812632A 3
1	HOUSING, Starter	8M0227442
2	SPRING SET, Starter	24-812645T10
3	SHEEVE, Starter	812633002
4	SPRING, Return	24-812634003
5	SPRING	24-812636001
6	RATCHET	812635002
7	FRICTION PLATE	812638001
8	BOLT	10-812637001
9	PLATE, Seal	16110004
10	ROPE	50-12066Q10
11	HANDLE, Starter	804363001
12	ROPE ANCHOR	8M0084137	853755001
13	CLAMP	54-8M0130961
14	SNAP, Link Rod	17643002
15	SNAP, Link Rod	8M0169412
16	LOCK ROD, Starter	803577
17	CAM, Starter Lock	812643002
18	SCREW	10-855544
19	COLLAR	23-855545001
20	WASHER, Stainless Steel	12-16826
21	SPRING, Starter Lock Cam	24-804366001
22	LOCK, Starter	17634001
23	SCREW	10-8555449
24	SPRING	24-812645007	24-17638
25	COLLAR	23-895130	23-17637, 23-17637001
26	SCREW	10-810755
27	LOCKWASHER, (M6)	13-400256
-	DECAL, Interferance	37-898103193

Remote Control 4000 Side Mount

Below is the parts list for Mercury 5 (4-STROKE) Remote Control 4000 Side Mount:

Position No.	Part Name	OEM Number	Supersedes
-	REMOTE CONTROL, Manual Start - Non Power Trim Comment: No Ignition Switch	8M0178530
1	NOT SOLD SEPARATE, Housing-Front	NSS
2	NOT SOLD SEPARATE, Decal-F-N-R	NSS
3	NOT SOLD SEPARATE, Decal-Throttle Friction	NSS
4	NOT SOLD SEPARATE, Decal-Run/Off	NSS
5	PLUG, Key Switch Hole	19-89774
6	PLUG, Stop Switch Hole	17192
7	PLUG, Wire Harness Hole	17191
8	SCREW, (M4 x 10)	10-4005685
9	BRACKET, Lock Bar Support	16921
10	SCREW, (M4 x 10)	10-87775510
11	LOCK BAR, Red	8M0207317
12	SPRING	24-16924
13	HANDLE KIT	8M0205858
14	GRIP	8811411
15	PLUG	881146
16	CAP/DECAL ASSEMBLY	881137A1
17	SCREW, (M5 x 18)	10-40118107
18	LOCKWASHER, External	13-16923
19	HOLDER, Neutral Lock	16899T
20	COVER	16917
21	SCREW, (M6 x 110)	10-40116110T	10-40116110
22	KNOB, Throttle Friction	881145
23	WASHER	12-16896
24	RING, Retaining	53-13194
25	ARM ASSEMBLY, Brake	16895
26	BEARING, (1.750 Inside Diameter)	23-16875
27	WASHER	12-16874
28	NUT, (M5) Stainless Steel	11-401385
29	CLIP ASSEMBLY	54-85899A1
30	NOT SOLD SEPARATE, Gear Shift Assembly	NSS
31	BEARING, (.750 Inside Diameter)	23-16868
32	WASHER	12-16870
33	ROLLER, Cam	16873
34	NOT SOLD SEPARATE, Drive Gear	NSS
35	NOT SOLD SEPARATE, Plate/Stud Assembly	NSS
36	WASHER	12-8M0207778
37	SCREW, (M8 x 30)	10-4007154
38	SCREW, (M4 x 6)	10-4005683
39	CLIP	16886
40	SPRING	24-16888
41	ROLLER	16884
42	DRUM ASSEMBLY	16883
43	WAVE WASHER	13-16922
44	NOT SOLD SEPARATE, Cover-Bottom	NSS
45	NOT SOLD SEPARATE, Cover-Top	NSS
46	BEARING, (.810 Inside Diameter)	23-16887
47	SCREW, (M5 x 12)	10-40118106
48	LEVER ASSEMBLY	16919A1
49	NOT SOLD SEPARATE, Decal-Lift for Fast Idle	NSS
50	WASHER, (.255 x .620 x .030) Stainless Steel	12-35280
51	NUT, (M6)	11-401196
52	SPACER	17063T
53	BUSHING	23-71942
54	ROLLER, Detent	16879
55	CLIP, Detent	16880
56	SPRING, Detent	24-16882

Remote Control Attaching Kit

Below is the parts list for Mercury 5 (4-STROKE) Remote Control Attaching Kit:

Position No.	Part Name	OEM Number	Supersedes
-	ATTACHING KIT, Remote Control	8M0172938
1	PLATE, Steering Hook	8M0062171	17024 2
2	SCREW, (M8 x 30)	10-4000354
3	BRACKET	17023
4	BOLT	10-8230421
5	SCREW	10-162233
6	WASHER	12-17029
7	SPRING	24-17028
8	CAP	17027
9	BRACKET	17026
10	LEVER ASSEMBLY, Throttle	804357
11	WAVE WASHER	13-16221
12	SEAL	26-16219
13	BUSHING	23-16220
14	BOLT	10-162232
15	PIN, Lock	17-17031
16	PIN	17-17033
17	SPRING	24-17032
18	SLEEVE	17030
19	NUT, (M6) Stainless Steel	11-400212
20	ROD, Throttle Link	803584
21	COLLAR	23-16849
22	LEVER, Throttle Link	803585
23	NUT KIT	11-804993A1
24	WASHER	12-804992
25	WASHER	11-804993
26	HARNESS ASSEMBLY	84-17035
27	PIN	17-803588
28	CABLE, Throttle	84-803587
29	WASHER	12-16335
30	COTTER PIN	18-16189
31	BRACKET	803590
32	LINK, Throttle	803589
33	BOLT, (M6 x 14)	10-16223
34	ROD, Snap	16333
35	WASHER	12-16192
36	LOCKWASHER, (M6)	13-400256
37	NUT, (M8) Stainless Steel	11-400213
38	GROMMET	25-885154
39	SCREW	10-855544
40	HARNESS ASSEMBLY	84-17162

Sailpower/Sailmate Components

Below is the parts list for Mercury 5 (4-STROKE) Sailpower/Sailmate Components:

Position No.	Part Name	OEM Number	Supersedes
1	ALTERNATOR	8M0056334	16074T04
2	SCREW, (25 mm)	10-16123
3	CLAMP	54-16060
4	SCREW	10-16821
5	RECTIFIER KIT	16076A1
6	FUSE	89-16077
7	SCREW, (25 mm)	10-16123
8	LOCKWASHER	13-16079
9	WASHER, Stainless Steel	12-8M0108373
10	CLAMP	54-813275
11	NUT, Stainless Steel	11-16081
12	HARNESS, Extension	84-16822
13	GROMMET	25-16823
14	CABLE, Battery	84-16082
15	SWITCH ASSEMBLY, Emergency Stop	87-823037A04	87-823037A 1, 87-898101306
16	LANYARD	823054
17	WASHER, Stainless Steel	12-8M0108373

Service/Support Material

Below is the parts list for Mercury 5 (4-STROKE) Service/Support Material:

Position No.	Part Name	OEM Number	Supersedes
-	PARTS MANUAL, 4/5/6 4-Stroke	90-803599006
-	OWNERS MANUAL Comment: SN# 0R270499 & Below	90-10211060
-	OPERATION MANUAL Comment: SN# 0R270500 & Up	90-10211091
-	OWNERS MANUAL, Spanish Comment: SN# 0R270499 & Below	90-10211J60
-	OWNERS MANUAL, French Comment: SN# 0R270499 & Up	90-10211D60
-	SERVICE MANUAL	90-857138R02	90-857138R 1
-	DECAL, EPA Label Information (2006)	37-804651A06
-	DECAL, EPA Label Information (2007)	37-804651A07
-	DECAL, EPA Label Information (2008)	37-804651A08
-	NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: Contact Mercury Marine Warranty Administration for Replacement (Service Bulletin 2009-18)	NSS

Shift Components

Below is the parts list for Mercury 5 (4-STROKE) Shift Components:

Position No.	Part Name	OEM Number	Supersedes
1	LEVER, Shift	803594
2	STOPPER	30-812937	30-16182
3	SPRING	24-813028	24-16183
4	O-RING	25-16181
5	PIN	17-16188
6	COTTER PIN	18-16189
7	BOLT	10-16185
8	LEVER	16184
9	SHIFT ROD Comment: Short	16186
9	SHIFT ROD Comment: Long	16187
10	WASHER, Stainless Steel	12-16826
11	JOINT, Set	16190
12	SCREW, (M6 x 16)	10-8248324

Special Tools

Below is the parts list for Mercury 5 (4-STROKE) Special Tools:

Position No.	Part Name	OEM Number	Supersedes
1	HOLDER TOOL	91-8M0161873
2	DIAL INDICATOR TOOL	91-58222A1
3	GAP TOOL, Single Chamber	91-63998A1
4	ADAPTER KIT, Dial Indicator	91-83155
5	FLYWHEEL PULLER	91-83164M
6	ADAPTOR TOOL, Direct Voltage	91-890451
7	TIMING LIGHT	91-99379
8	MULTI METER	91-99750A1
9	MULTI-METER KIT, DMT 2004	91-892647A01
10	HOLDER/PULLER TOOL, Flywheel	91-8M0059838	91-804552001
11	GREASE GUN	91-37299Q2
1	NOT SOLD SEPARATE, Valve Seat Cutter Kit - Obtain Locally	NSS
2	COMPRESSOR TOOL, Piston Ring	FT2997	FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789
3	EXPANDER TOOL, Piston Ring	91-24697
4	FLYWHEEL PULLER	91-83164M
5	PULLER ASSEMBLY	91-83165T
6	PULLER	91-27780
7	PULLER ASSEMBLY	91-83165T
-	TOOL, Claws	91-805747A04
8	EMISSION PROBE Comment: International	91-883766

Steering Handle

Below is the parts list for Mercury 5 (4-STROKE) Steering Handle:

Position No.	Part Name	OEM Number	Supersedes
-	HANDLE KIT, Steering	8M0106934	803565T 1
1	HANDLE, Steering	803565T
2	PIN	17-16085
3	SHAFT, Throttle	16093
4	BRACKET	16338
5	SCREW	10-16827
6	SCREW, Adjusting	10-16087
7	WASHER, Stainless Steel	12-16826
8	FRICTION PIECE	813026	16337
9	NUT, (M6) Stainless Steel	11-400212
10	SCREW	10-16094
11	GRIP	16086
12	SHAFT, Rubber	803569
13	BUSHING	23-8035671
14	DECAL	37-8M0097201
15	STUD BOLT	16-815028
16	WASHER	12-804508	12-804016
17	SPACER	23-803566
18	BUSHING	23-803567
19	PIN	17-16085
20	STOPPER	8035681
21	LOCKWASHER, (M6)	13-400256
22	NUT, (M6) Stainless Steel	11-400212
23	BOLT, (M6 x 45)	10-82304235
24	PROTECTIVE SLEEVE	853740018
25	WIRE, Throttle	84-803570001
26	COLLAR	23-803573
27	WASHER, Stainless Steel	12-953921
28	BOLT, (M6 x 35)	10-82304220
29	DRUM, Throttle	803571
30	ROD, Throttle	803574
31	OPENER, Throttle	803572

Tank Assembly, Fuel - Plastic - 3.2 Gallon

Below is the parts list for Mercury 5 (4-STROKE) Tank Assembly, Fuel - Plastic - 3.2 Gallon:

Position No.	Part Name	OEM Number	Supersedes
1	TANK ASSEMBLY, Fuel	1260-859061A1
2	GAUGE/CAP ASSEMBLY	823535
3	GASKET, Fuel Cap	27-8169771
4	CONNECTOR KIT, Fuel	22-8M0175544
5	O-RING	25-823533	25-18471
6	SCREEN	35-823534	35-18029

Throttle Shift Cables

Below is the parts list for Mercury 5 (4-STROKE) Throttle Shift Cables:

Position No.	Part Name	OEM Number	Supersedes
1	REMOTE CONTROL, Manual Start - Non Power Trim	8M0178530
2	CABLE ASSEMBLY, Throttle Shift - 5 Feet	8M0085942
2	CABLE ASSEMBLY, Throttle Shift - 6 Feet	8M0085940	8M0052485, 896143A06, 64-809894 6
2	CABLE ASSEMBLY, Throttle Shift - 7 Feet	8M0085964	8M0052486, 896143A07, 64-809894 7
2	CABLE ASSEMBLY, Throttle Shift - 8 Feet	8M0085941	8M0052487, 896143A08, 64-809894 8
2	CABLE ASSEMBLY, Throttle Shift - 9 Feet	8M0085946	8M0052488, 896143A09, 64-809894 9
2	CABLE ASSEMBLY, Throttle Shift - 10 Feet	8M0085937
2	CABLE ASSEMBLY, Throttle Shift - 11 Feet	8M0085951	8M0052490, 896143A11, 64-809894 11
2	CABLE ASSEMBLY, Throttle Shift - 12 Feet	8M0085949	8M0052491, 896143A12, 64-809894 12
2	CABLE ASSEMBLY, Throttle Shift - 13 Feet	8M0085952	8M0052492, 896143A13, 64-809894 13
2	CABLE ASSEMBLY, Throttle Shift - 14 Feet	8M0085945
2	CABLE ASSEMBLY, Throttle Shift - 15 Feet	8M0085960
2	CABLE ASSEMBLY, Throttle Shift - 16 Feet	8M0085963
2	CABLE ASSEMBLY, Throttle Shift - 17 Feet	8M0085956	8M0052496, 896143A17, 64-809894 17
2	CABLE ASSEMBLY, Throttle Shift - 18 Feet	8M0085947
2	CABLE ASSEMBLY, Throttle Shift - 19 Feet	8M0085954	8M0052498, 896143A19, 64-809894 19
2	CABLE ASSEMBLY, Throttle Shift - 20 Feet	8M0085957	8M0052499, 896143A20, 64-809894 20
2	CABLE ASSEMBLY, Throttle Shift - 22 Feet	8M0085959
2	CABLE ASSEMBLY, Throttle Shift - 24 Feet	8M0085943
2	CABLE ASSEMBLY, Throttle Shift - 26 Feet	8M0085950
2	CABLE ASSEMBLY, Throttle Shift - 28 Feet	8M0085938
2	CABLE ASSEMBLY, Throttle Shift - 30 Feet	8M0085953
2	CABLE ASSEMBLY, Throttle Shift - 32 Feet	896143A32	64-809894 32
2	CABLE ASSEMBLY, Throttle Shift - 34 Feet	896143A34	64-809894 34
2	CABLE ASSEMBLY, Throttle Shift - 36 Feet	896143A36	64-809894 36
2	CABLE ASSEMBLY, Throttle Shift - 38 Feet	896143A38	64-809894 38
2	CABLE ASSEMBLY, Throttle Shift - 40 Feet	896143A40	64-809894 40

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Mercury / Mercruiser / Mariner Parts from JLM Marine

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.