Mercury 5 (2-STROKE) (0P017000 THRU 0P400999) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments

Mercury 5 (2-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Use the Table of Contents below to jump to each diagram. For more details, click the part name or the OEM number to view its detailed page. A free PDF version of the catalog can be downloaded at the bottom of this page.

Accessories
Carburetor
Clamp and Swivel Brackets
Cowling
Cylinder Block/Crankshaft/Piston
Driveshaft Housing/Gear Housing
Engine Gasket Set Components
Fuel Tank
Gear Housing Components
Magneto and Ignition Components
Recoil Starter
Remote Control Attaching Kit
Service/Support Material
Shift Components
Throttle Components
Tools

Accessories

Below is the parts list for Mercury 5 (2-STROKE) Accessories:

Position No.	Part Name	OEM Number
1	ALTERNATOR KIT	16837A2
2	ALTERNATOR	16074T
3	SCREW	10-16059
4	CLAMP	54-16060
5	SCREW	10-16821
-	CHARGING KIT, Battery (RECTIFIER) Comment: (6 AMP)	16838A4
6	RECTIFIER Comment: (Use with 20MM Screw)	16076A1
6	RECTIFIER KIT Comment: (Use with 25MM Screw)	16076A1
7	FUSE	89-16077
8	SCREW, (25 mm) Comment: (25MM)	10-16123
8	SCREW Comment: (20MM)	10-16078
9	LOCKWASHER	13-16079
10	WASHER, Stainless Steel	12-8M0108373
11	CLAMP	54-813275
12	NUT, Stainless Steel	11-16081
13	CABLE, Battery	84-16082
14	GUIDE KIT, Vertical Rope	16839A4
15	PLATE, Seal	16113
16	SCREW	10-17173
17	FLUSHING ATTACHMENT	16841Q02
18	HARNESS ASSEMBLY	84-17175
19	HANDLE, (0.8 Meters) Comment: (0.8M)	853828
19	HANDLE, (1.0 Meters) Comment: (1.0M)	8538281
20	IGNITION CHECKER	803799A1
0	CONNECTOR, Fuel (Engine End) Comment: (For 6.6 Gal.)(25L)	22-13563Q3
0	FITTING ASSEMBLY, Fuel Line (Tank End) Comment: (For 6.6 Gal.)(25L)	22-13563Q7
0	ADAPTOR, Remote Fuel Tank Comment: (4 HP) SN# 0A816941 THRU 0A855096	22-15781A12
0	FUEL TANK ADAPTOR KIT Comment: (4 HP) SN# 0A855097 & Up	815596A2
0	FLUSHING ATTACHMENT (Allows running Engine)	12612Q2
0	MOTOR LOCK	14171Q2
0	ATTACHING KIT, Cable And Pulley	82776

Carburetor

Below is the parts list for Mercury 5 (2-STROKE) Carburetor:

Position No.	Part Name	OEM Number	Supersedes
1	CARBURETOR Comment: (4 H.P).	3303-812647T1
1	CARBURETOR Comment: (5 H.P.)	3303-812648T	3303-812648, 3303-9720 (5 H.P.)
2	MAIN NOZZLE	812650
3	JET, Main	80,19249
4	JET, Pilot Comment: (4 H.P.)	55,162512
4	JET, Pilot Comment: (5 H.P.)	52,16251
5	CAP	16252
6	FLOAT VALVE	16254
7	CLIP	54-16255
8	FLOAT	16253
9	PIN	17-16256
10	SCREW	10-16257
11	FLOAT BOWL	16258
12	O-RING	25-16259
13	SCREW, (M4 x 12)	10-16260
14	SCREW, Drain	10-16261
15	GASKET	27-16262
16	GASKET	27-16326
17	DIAPHRAGM	16325
18	BODY, Pump	16268
19	CHECK VALVE	21-16269
20	SCREW	10-16270
21	NUT	11-16271
22	DIAPHRAGM	16275
23	GASKET	27-16274
24	COVER, Pump	16272
25	COVER, Carburetor	855540
26	GASKET	27-855541
27	GASKET	27-8555411
28	SCREW	10-855542
29	SCREW Comment: SN# 0T707898/0P267999 & Below	10-162606
29	SCREW Comment: SN# 0T707899/0P268000 & Up	10-162606
30	SCREW, Adjusting Comment: (4 H.P.)	10-16265
30	SCREW, Adjusting Comment: (5 H.P.)	10-812935
31	SPRING	24-16266
32	SCREW	10-16263
33	SPRING	24-16264
34	GASKET	27-16327
35	BRACKET	8M0207654
36	BOLT, (M6 x 85) Comment: SN# 0T707898/0P267999 & Below	10-855809003	10-16329002 SN# 0T707898/0P267999 & Below
36	BOLT Comment: SN# 0T707899/0P268000 & Up	10-855809003	10-16329002 SN# 0T707899/0P268000 & Up
37	LOCKWASHER	13-16818
38	PLATE, Baffle	812936	16330
39	SCREW	10-16334
40	WASHER	12-16335
41	ROD, Choke	8M0155123
42	LINK, Choke	827662
43	GROMMET	25-163321
44	ROD, Snap	16333
-	REPAIR KIT, Carburetor	855546A1
-	GASKET SET, Powerhead	16115A03

Clamp and Swivel Brackets

Below is the parts list for Mercury 5 (2-STROKE) Clamp and Swivel Brackets:

Position No.	Part Name	OEM Number	Supersedes
1	CLAMP BRACKET, Starboard Comment: (STARBOARD)	3406-9622T6
2	CLAMP BRACKET, Port Comment: (PORT)	3406-96231
3	BOLT	10-898101337	10-95373
4	WASHER	12-95375
5	WASHER	12-16192
6	NUT, (M8)	11-95374
7	DISTANCE PLATE	16193
8	SCREW	10-16194
9	SPRING	24-161951
10	SCREW	10-16196
11	WASHER	12-16197
12	THRUST ROD	16198004
13	SPRING	24-8150931
14	CLAMP SCREW ASSEMBLY	10-16200
15	PAD	12-95379
16	SWIVEL BRACKET	3407-813029T1
17	FITTING, Grease	22-824969
18	CAP Comment: (Use where Applicable)	808599
19	BOLT	10-8M0147119
20	BUSHING (UPPER)	23-8M0057473	23-824966, 23-16202
21	BUSHING (LOWER)	23-8M0057474	23-824967
22	THRUST PLATE	16204
23	SCREW, Adjusting	10-162061
24	SPRING	24-953838
25	WASHER, Stainless Steel	12-16826
26	FRICTION PLATE	162051
27	STOP ASSEMBLY, Tilt	8M0045584	825112A 2, 825112A 3
28	GRIP	8M0090337	16208 1
29	BUSHING	825113
30	SET PLATE	16210002
31	BOLT	10-8230427
32	SPRING	24-16212
33	ARM, Reverse Lock	16213
34	SPRING Comment: (RIGHT)	24-16215
35	SPRING Comment: (LEFT)	24-16216
36	BOLT	10-82304223

Cowling

Below is the parts list for Mercury 5 (2-STROKE) Cowling:

Position No.	Part Name	OEM Number
1	TOP COWL ASSEMBLY Comment: (BLACK)	2189-9626A1
1	TOP COWL ASSEMBLY Comment: (SILVER)	2189-815038A2
2	SEAL, Rubber	25-162282
3	SEAL, Rubber	8M0130233
4	BAFFLE, Sound	810780
5	WASHER, Stainless Steel	12-16826
6	HOOK LEVER	162181
7	SEAL	26-16219
8	BUSHING	23-16220
9	COVER HOOK	16222
10	BOLT	10-8230427
11	WASHER, Stainless Steel	12-953921
12	WAVE WASHER	13-16221
13	GROMMET	25-16231
14	GROMMET	25-16225
15	GROMMET	25-16226
16	TOOL KIT	91-16229
17	SAFETY ROPE	50-16230
18	PLUG	19-18670
19	PLUG	815037
20	BOTTOM COWL	2189-825984A2
21	BOLT, (M6 x 16)	10-16832
22	DECAL, EPA Label Information Comment: (1999)	37-856985A2
22	DECAL, EPA Label Information Comment: (2000)	37-804661A00
22	DECAL, EPA Label Information Comment: (2001)	37-804661A01
22	DECAL, EPA Label Information Comment: (2002)	37-804661A02
22	DECAL, EPA Label Information Comment: (2003)	37-804661A03
22	DECAL, EPA Label Information Comment: (2004)	37-804661A04
22	DECAL, EPA Label Information Comment: (2005)	37-804661A05
23	DECAL, Fuel Cock	37-16227

Cylinder Block/Crankshaft/Piston

Below is the parts list for Mercury 5 (2-STROKE) Cylinder Block/Crankshaft/Piston:

Position No.	Part Name	OEM Number	Supersedes
1	CYLINDER BLOCK Comment: (With Re-Circulation System)	878-815013A5
1	CYLINDER BLOCK Comment: (Without Re-Circulation System)	878-815013A5
2	PIN, Dowel	17-16119
3	BOLT	10-16695
4	SCREW	10-815063	10-95300
5	LOCKWASHER	13-16818
6	CYLINDER HEAD	979-96301
7	GASKET	27-812939015	27-812939, 27-16697
8	BOLT Comment: SN# 0T707898/0P267999 & Below	10-16126
8	BOLT Comment: SN# 0T707899/0P268000 & Up	10-16126
9	WASHER	12-4002217
10	SPARK PLUG, (NGK#BPR7HS-10) Comment: (BPR7HS-10-With Resistance)	33-17719547
10	SPARK PLUG, (NGK#BP7HS-10) Comment: (Without Resistance)	33-8M0114744
11	REED VALVE	34-16706
12	STOP Comment: (4 HP)	34-16707
12	STOP Comment: (5 HP)	34-17666
13	SCREW	10-16820
14	HOUSING	8150162
15	BUSHING	23-815017
16	SEAL, Oil	26-8M0101649
17	GASKET	27-8M0152378
18	BOLT	10-167051
19	BEARING, Roller	31-16052
20	KEY	28-16053
21	BEARING, Ball	30-16049
22	THRUST PLATE	8537122
23	SEAL, Oil	26-16051
-	PISTON ASSEMBLY Comment: (Standard)	779-8M0103755	779-9615A01 (Standard)
-	PISTON ASSEMBLY Comment: (.5MM Oversize)	779-8M0103756	779-9616A01 (.5MM Oversize)
24	PISTON Comment: (Standard)	779-9615T
24	PISTON Comment: (.5MM Oversize)	779-9616T
25	CLIP	53-16057
26	RING, Piston Comment: (Standard)	39-8M0080357
26	RING, Piston Comment: (.5MM Oversize)	39-8M0080356
27	PIN, Piston	41-898101918	41-16056
28	CRANKSHAFT ASSEMBLY	474-879147T15	474-9614
29	NOT SOLD SEPARATE, Crankshaft	NSS
30	NOT SOLD SEPARATE, Crankshaft	NSS
31	PIN, Crank	813046
32	CONNECTING ROD	629-813047
33	BEARING	31-813048
34	SPACER	23-815018
35	HOSE, Tell-Tale	32-823976
36	HOSE, Rubber (1 Meter) Comment: (Use with Re-Circulation System)	32-8M0057112
37	CHECK VALVE Comment: (Use with Re-Circulation System)	21-42657A3
38	CLIP Comment: (Use with Re-Circulation System)	54-95224
-	GASKET SET, Powerhead	16115A03
-	POWERHEAD ASSEMBLY Comment: (4 HP)(With Re-Circulation System)	815040T05	815040T04, 815040T03, 815040T 1 (4 HP)(With Re-Circulation System)
-	POWERHEAD ASSEMBLY Comment: (4 HP)(Without Re-Circulation System)	815040T05	815040T04, 815040T03, 815040T 1 (4 HP)(Without Re-Circulation System)
-	POWERHEAD ASSEMBLY Comment: (5 HP)(With Re-Circulation System)	8M0145945
-	POWERHEAD ASSEMBLY Comment: (5 HP)(Without Re-Circulation System)	8M0145945

Driveshaft Housing/Gear Housing

Below is the parts list for Mercury 5 (2-STROKE) Driveshaft Housing/Gear Housing:

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING ASSEMBLY, Driveshaft Comment: (SHORT)	1599-825134A1
1	HOUSING ASSEMBLY, Driveshaft Comment: (LONG)	1500-8M0089106	1599-825136A 1 (LONG)
2	BUSHING	23-16114
3	BOLT	10-879194264	10-823042 24
4	PLUG, Water Comment: SN# 0T707898/0P267999 & Below	19-879194296	19-803592, 19-16116 SN# 0T707898/0P267999 & Below
4	FLUSH PLUG Comment: SN# 0T707899/0P268000 & Up	19-879194296	19-803592, 19-16116 SN# 0T707899/0P268000 & Up
5	GASKET	27-95220
6	GASKET	27-812947001	27-812947, 27-16115
7	PIN, Dowel	17-16119
8	GROMMET	25-161181
9	GROMMET	25-16117
10	HOUSING ASSEMBLY	827663A1
11	RETAINER	16121
12	SCREW Comment: (SHORT)	10-823042067
12	SCREW, (25 mm) Comment: (LONG)	10-16123
13	GEAR HOUSING ASSEMBLY Comment: (BASIC)	1668-825132T30	1668-825132T17, 1668-825132T 1 (BASIC)
13	GEAR HOUSING ASSEMBLY Comment: (BASIC-SAILPOWER/SAILMATE)	1668-9621T6
14	BUSHING	23-16124
15	ANODE Comment: (ROUND)	97-823912	16127 (ROUND)
15	ANODE Comment: (SQUARE)	97-875208
16	BOLT, (M6 x 16)	10-16832
17	PLUG	22-8M0229353
18	GASKET	27-95220
19	BOLT (FRONT)	10-8M0063198	10-16125 1
20	WASHER, Stainless Steel	12-16826
21	BOLT (REAR)	10-16126
22	WASHER	12-16192
23	STRAINER, Water	16133
24	SCREW	10-16134
25	BEARING, Ball	30-16128
26	BEARING, Ball	30-16132
27	SEAL, Oil	26-16130
28	O-RING	25-16131
29	HOUSING	825118T	825118, 16129
30	BOLT	10-8248324
-	GEAR HOUSING ASSEMBLY, Complete Comment: (SHORT)	1600-8M0188408
-	GEAR HOUSING ASSEMBLY, Complete Comment: (LONG)	1600-8M0155373
-	GEAR HOUSING ASSEMBLY, Complete Comment: (SAILPOWER/SAILMATE)	1600-8M0122308
-	GASKET SET, Powerhead	16115A03
-	SEAL KIT, Gear Housing	27-8M0188431

Engine Gasket Set Components

Below is the parts list for Mercury 5 (2-STROKE) Engine Gasket Set Components:

Position No.	Part Name	OEM Number	Supersedes
-	GASKET SET, Powerhead	16115A03
0	O-RING, Carburetor Float Bowl	25-16259
0	GASKET, Carburetor Drain Screw	27-16262
0	GASKET, Carburetor	27-16327
0	GASKET, Cylinder Head	27-812939015	27-812939, 27-16697
0	SEAL, Oil, Housing	26-8M0101649
0	GASKET, Housing	27-8M0152378
0	SEAL, Oil, Crankshaft	26-16051
0	GASKET, Driveshaft Housing	27-812947001	27-812947, 27-16115

Fuel Tank

Below is the parts list for Mercury 5 (2-STROKE) Fuel Tank:

Position No.	Part Name	OEM Number	Supersedes
1	TANK ASSEMBLY, Fuel	1258-824964A03	1258-824964A 2
2	CAP	36-8M0060029	36-824962A 2
3	SEAL	26-8M0099393	26-16235 2
4	MOUNT	16236
5	WASHER, Stainless Steel	12-953921
6	LOCKWASHER, (M6)	13-400256
7	NUT, (M6) Stainless Steel	11-400212
8	WASHER	12-898101937	12-16238
9	BRACKET	8M0046049	16239
10	BOLT, (M6 x 16)	10-16832
11	LOCKWASHER, (M6)	13-400256
12	REDUCER ELBOW Comment: (4 H.P.)	22-815043
13	FUEL COCK ASSEMBLY Comment: (4 H.P.)	22-815045
14	SCREW, Stainless Steel Comment: (4 H.P.)	10-815046
15	CLAMP, Plastic Comment: (4 H.P.)	56762
16	LINE, Fuel (1000 mm) Comment: (4 H.P.)	32-8M0057113	32-879194470, 32-95394 9 (4 H.P.)
17	FILTER, Fuel Comment: (4 H.P.)	35-8M0157133
18	CLIP, Stainless Steel Comment: (4 H.P.)	54-95395
12	REDUCER ELBOW Comment: (5 H.P.)	22-815043
13	FUEL COCK ASSEMBLY Comment: (5 H.P.)	22-815045
14	SCREW, Stainless Steel Comment: (5 H.P.)	10-815046
15	CLAMP, Plastic Comment: (5 H.P.)	56762
16	LINE, Fuel (1000 mm) Comment: (5 H.P.)	32-8M0057113	32-879194470, 32-95394 9 (5 H.P.)
17	FILTER, Fuel Comment: (5 H.P.)	35-8M0157133
18	CLIP, Stainless Steel Comment: (5 H.P.)	54-95395
19	TEE, Plastic Comment: (5 H.P.)	22-73318
20	HOSE, Rubber Comment: (5 H.P.)	32-8M0168427
21	CONNECTOR, Plastic Comment: (5 H.P.)	22-815048
22	HOSE, Rubber (110 mm) Comment: (5 H.P.)	32-851848032	32-815041 (5 H.P.)
23	CONNECTOR, Fuel - Brass Comment: (5 H.P.)	22-8M0182334
24	SCREW, (M6 x 40) Comment: (5 H.P.)	10-4000333
25	WASHER, Stainless Steel Comment: (5 H.P.)	12-16826
26	CONNECTOR, Fuel - Brass Comment: (5 H.P.)	22-8M0182334
27	SCREW, (M6 x 40) Comment: (5 H.P.)	10-4000333
28	WASHER, Stainless Steel Comment: (5 H.P.)	12-16826
29	CLIP, Stainless Steel Comment: (5 H.P.)	54-95395
30	HOSE Comment: (5 H.P.)	32-17668
31	CLAMP Comment: (5 H.P.)	54-813275
32	FILTER, Fuel Comment: (5 H.P.)	35-8M0157133
33	HOSE Comment: (5 H.P.)	32-17669

Gear Housing Components

Below is the parts list for Mercury 5 (2-STROKE) Gear Housing Components:

Position No.	Part Name	OEM Number	Supersedes
1	DRIVESHAFT Comment: (SHORT)	45-8M0076367	45-16135 1 (SHORT)
1	DRIVESHAFT Comment: (LONG)	45-8M0076368	45-16136 1 (LONG)
2	BEARING	30-95347
3	KEY	28-16155
4	GEAR	43-16138
5	GASKET Comment: SN# 0T707898/0P267999 & Below	27-16164003
5	GASKET Comment: SN# 0T707899/0P268000 & Up	27-16164003
6	SHIM, (0.1) Comment: (0.1)	15-161631
6	SHIM, (0.15) Comment: (0.15)	15-8132761
7	SEAL, Oil	26-16162
8	HOUSING (LOWER)	46-826053T	46-826053
9	RETAINER	16165
10	BOLT	10-823042
11	GASKET Comment: SN# 0T707898/0P267999 & Below	27-16160004
11	GASKET Comment: SN# 0T707899/0P268000 & Up	27-16160004
12	PLATE	16159
13	GASKET Comment: SN# 0T707898/0P267999 & Below	27-8M0155369
13	GASKET Comment: SN# 0T707899/0P268000 & Up	27-8M0155369
14	IMPELLER	47-8M0204676
15	LINER	16157
16	HOUSING, Upper Water Pump (UPPER)	46-16156
17	BOLT	10-8M0063198	10-16125 1
18	WASHER, Stainless Steel	12-16826
19	SEAL	26-16168
20	HOSE	32-16167
21	SEAL	26-16171
22	TUBE, Water Comment: (SHORT)	32-16169
22	TUBE, Water Comment: (LONG)	32-16170
23	SHIM, (0.1)	15-16141
23	SHIM, (0.15)	15-813277
24	GEAR	43-812944	43-16137
25	FOLLOWER, Cam	16152
26	RETAINER	16153
27	CLUTCH	52-812946
28	PIN, Clutch	17-16150
29	SPRING	24-17667
30	PROPELLER SHAFT	44-195133
31	WASHER	12-16140
32	GEAR, Reverse	43-8129451
33	THRUST HOLDER Comment: SN# 0T707898/0P267999 & Below	16145Q01
33	THRUST WASHER Comment: SN# 0T707899/0P268000 & Up	16145Q01
34	PROPELLER Comment: (STANDARD) SN# 0T879554/0P325499 & Below	48-812949A02	48-812949002, 48-812949, 48-16142 (STANDARD) SN# 0T879554/0P325499 & Below
34	PROPELLER Comment: (STANDARD) SN# 0T879555/0P325500 & Up	48-812949A02	48-812949002, 48-812949, 48-16142 (STANDARD) SN# 0T879555/0P325500 & Up
34	PROPELLER Comment: (8 PITCH) SN# 0T879554/0P325499 & Below	48-812950A02	48-812950002, 48-812950, 48-16143 (8 PITCH) SN# 0T879554/0P325499 & Below
34	PROPELLER Comment: (8 PITCH) SN# 0T879555/0P325500 & Up	48-812950A02	48-812950002, 48-812950, 48-16143 (8 PITCH) SN# 0T879555/0P325500 & Up
34	PROPELLER Comment: (6 PITCH)	48-16144A01
34	PROPELLER Comment: (6 PITCH - HI-REVERSE THRUST)	48-812951A02	48-812951A 1 (6 PITCH - HI-REVERSE THRUST)
35	WASHER	12-16146
36	PROP NUT	11-16147
37	COTTER PIN	18-815026	18-16073, 18-99046M
38	GUIDE	810753
-	GEAR HOUSING ASSEMBLY, Complete Comment: (SHORT)	1600-8M0188408
-	GEAR HOUSING ASSEMBLY, Complete Comment: (LONG)	1600-8M0155373
-	GEAR HOUSING ASSEMBLY, Complete Comment: (SAILPOWER/SAILMATE)	1600-8M0122308
-	SEAL KIT, Gear Housing	27-8M0188431
-	REPAIR KIT, Water Pump	8M0155395

Magneto and Ignition Components

Below is the parts list for Mercury 5 (2-STROKE) Magneto and Ignition Components:

Position No.	Part Name	OEM Number	Supersedes
1	FLYWHEEL	200-8M0110989	262-815024, 262-812644
2	COIL, Exciter	16058T
3	SCREW	10-16059
4	CLAMP	54-16060
5	SCREW	10-16821
6	NUT	11-16071
7	WASHER	12-16072
8	COIL, Pulser	160661
9	SCREW	10-16067	10-95305
10	COIL ASSEMBLY, Ignition	815113T02	16064A 1
11	BOOT, With Resistance	85-855543
12	BOLT, (M6 x 20)	10-167051
13	LOCKWASHER	13-16818
14	WASHER	12-809931044	12-809931042, 13-815064, 12-95222
15	GROMMET	25-16068
16	CD UNIT Comment: SN# 0T707898/0P267999 & Below	16061T04
16	CD UNIT Comment: SN# 0T707899/0P268000 & Up	16061T04
17	DAMPER (FRONT) Comment: SN# 0T707898/0P267999 & Below	878061	16062 SN# 0T707898/0P267999 & Below
17	FRONT DAMPER Comment: SN# 0T707899/0P268000 & Up	878061	16062 SN# 0T707899/0P268000 & Up
18	DAMPER (REAR)	878062	16063
19	COTTER PIN	18-815026	18-16073, 18-99046M
20	ALTERNATOR Comment: (SAILPOWER)	16074T
21	SCREW Comment: (SAILPOWER)	10-16059
22	CLAMP Comment: (SAILPOWER)	54-16060
23	SCREW Comment: (SAILPOWER)	10-16821
24	RECTIFIER Comment: (SAILPOWER)(Use with 20MM Screw)	16076A1
24	RECTIFIER KIT Comment: (SAILPOWER)(Use with 25MM Screw)	16076A1
25	FUSE Comment: (SAILPOWER)	89-16077
26	SCREW, (25 mm) Comment: (SAILPOWER)(25 MM)	10-16123
26	SCREW Comment: (SAILPOWER)(20 MM)	10-16078
27	LOCKWASHER Comment: (SAILPOWER)	13-16079
28	WASHER, Stainless Steel Comment: (SAILPOWER)	12-8M0108373
29	CLAMP Comment: (SAILPOWER)	54-813275
30	NUT, Stainless Steel Comment: (SAILPOWER)	11-16081
31	HARNESS, Extension Comment: (SAILPOWER)	84-16822
32	GROMMET Comment: (SAILPOWER)	25-16823
33	CABLE, Battery Comment: (SAILPOWER)	84-16082
34	SWITCH ASSEMBLY, Emergency Stop Comment: SN# 0T707898/0P267999 & Below	87-823037A04	87-823037A 1, 87-898101306 SN# 0T707898/0P267999 & Below
34	SWITCH ASSEMBLY, Emergency Stop Comment: SN# 0T707899/0P268000 & Up	87-823037A04	87-823037A 1, 87-898101306 SN# 0T707899/0P268000 & Up
35	LANYARD	823054

Recoil Starter

Below is the parts list for Mercury 5 (2-STROKE) Recoil Starter:

Position No.	Part Name	OEM Number	Supersedes
-	STARTER ASSEMBLY, Recoil	803576T02	803576T 1, 812632A 3
1	HOUSING, Starter	8M0227442
2	SPRING SET, Starter	24-812645T	24-812645, 24-16102
3	SHEEVE, Starter	812633
4	SPRING, Return	24-812634
5	RATCHET	8M0060217	812635
6	SPRING, Friction	24-812636
7	BOLT	10-8M0060218
8	FRICTION PLATE	812638
9	PLATE, Seal	161101
10	ROPE	50-12066Q10
11	HANDLE, Starter Rope	812640
12	RETAINER	812641
13	PULLEY, Starter	812642
14	SCREW AND LOCKWASHER	10-168281
15	SCREW	10-810755
16	LOCK, Starter	17634
17	COLLAR	23-895130	23-17637, 23-17637001
18	SPRING	24-812645007	24-17638
19	SCREW	10-8555449
20	SNAP, Link Rod	8M0169412
21	CAM Comment: (DESIGN I)	812643	17639 (DESIGN I)
22	SCREW Comment: (DESIGN I)	10-855544
23	COLLAR Comment: (DESIGN I)	23-855545
24	WAVE WASHER Comment: (DESIGN I)	13-17641
25	LOCK CAM, Starter Comment: (DESIGN II)	8126431
26	SCREW Comment: (DESIGN II)	10-804364
27	COLLAR Comment: (DESIGN II)	23-804365
28	SPRING Comment: (DESIGN II)	24-804366
29	WASHER, Stainless Steel Comment: (DESIGN II)	12-16826
30	ROD	17642001
31	LOCKWASHER, (M6)	13-400256

Remote Control Attaching Kit

Below is the parts list for Mercury 5 (2-STROKE) Remote Control Attaching Kit:

Position No.	Part Name	OEM Number
1	ATTACHING KIT, Remote Control	16840A2
2	LEVER	16848
3	WIRE, Throttle	17034
4	BOLT	10-8230427
5	WASHER, Stainless Steel	12-953921
6	COLLAR	23-16849
7	HARNESS ASSEMBLY (DUAL STOP SWITCH)	84-17035
8	PIN, Lock	17-17031
9	PIN	17-17033
10	SPRING	24-17032
11	SLEEVE	17030
12	WASHER	12-17029
13	LEVER, Throttle	16847
14	BRACKET	17026
15	CAP	17027
16	SPRING	24-17028
17	WAVE WASHER	13-16221
18	SEAL	26-16219
19	BUSHING	23-16220
20	BRACKET	17023
21	SCREW	10-162233
22	NUT, (M6) Stainless Steel	11-400212
23	PLATE, Steering Hook	17024
24	SCREW, (M8 x 30)	10-4000354
25	WASHER	12-16192
26	LOCKWASHER	13-17025
27	NUT, (M8) Stainless Steel	11-400213
28	HARNESS ASSEMBLY (5.9M)	84-17162
29	GROMMET	25-16823

Service/Support Material

Below is the parts list for Mercury 5 (2-STROKE) Service/Support Material:

Part Name	OEM Number	Supersedes
PARTS MANUAL, 4/5HP 2-Stroke	90-804067
SERVICE MANUAL	90-17308R02
DECAL, Shift (F-N-R)	37-87819110
DECAL SET Comment: (BLACK 4)(1996 thru 1999)	37-15818A00
DECAL SET Comment: (BLACK 4)(2000 AND ABOVE)	37-15818A00
DECAL SET Comment: (BLACK 5)	37-830153A00	37-830153A96 (BLACK 5)
DECAL SET Comment: (4 SAILPOWER)(1996 thru 1999)	37-13681A00
DECAL SET Comment: (4 SAILPOWER)(2000 AND ABOVE)	37-13681A00
DECAL SET Comment: (GRAY 4)(1997 thru 2000)	37-815307A01	37-815307A97 (GRAY 4)(1997 thru 2000)
DECAL SET Comment: (GRAY 4)(2001/2002)	37-815307A01	37-815307A97 (GRAY 4)(2001/2002)
DECAL SET, Mariner 4 Comment: (GRAY 4)(2003 AND ABOVE)	37-815307A03
DECAL SET Comment: (GRAY 5)(1997 thru 2000)	37-850480A01	37-850480A97 (GRAY 5)(1997 thru 2000)
DECAL SET Comment: (GRAY 5)(2001/2002)	37-850480A01	37-850480A97 (GRAY 5)(2001/2002)
DECAL SET, Mariner 5 Comment: (GRAY 5)(2003 AND ABOVE)	37-850480A03
DECAL SET Comment: (4 SAILMATE)(2002 AND BELOW )	37-815582A01	37-815582A97, 37-815582A94, 37-815582A93 (4 SAILMATE)(2002 AND BELOW )
DECAL SET, 4 Sailmate Comment: (4 SAILMATE)(2003 AND ABOVE)	37-815582A03
OWNERS MANUAL Comment: (2005)	90-10102050
OWNERS MANUAL Comment: (2005)	90-10102V50
OWNERS MANUAL Comment: SN# 0T243993 THRU 0T879554	90-10102040
OWNERS MANUAL Comment: SN# 0P207000 THRU 0P325499	90-10102V30
OWNERS MANUAL Comment: SN# 0G710613 THRU 0T243992	90-10102020
OWNERS MANUAL Comment: SN# 0P017000 THRU 0P206999	90-10102020
DECAL, EPA Label Information Comment: (1999)	37-856985A2
DECAL, EPA Label Information Comment: (2000)	37-804661A00
DECAL, EPA Label Information Comment: (2001)	37-804661A01
DECAL, EPA Label Information Comment: (2002)	37-804661A02
DECAL, EPA Label Information Comment: (2003)	37-804661A03
DECAL, EPA Label Information Comment: (2004)	37-804661A04
DECAL, EPA Label Information Comment: (2005)	37-804661A05

Shift Components

Below is the parts list for Mercury 5 (2-STROKE) Shift Components:

Position No.	Part Name	OEM Number	Supersedes
1	LEVER, Shift	8130275
2	STOPPER	30-812937	30-16182
3	SPRING	24-813028	24-16183
4	LEVER	16184
5	BOLT	10-16185
6	PIN	17-16188
7	COTTER PIN	18-16189
8	O-RING	25-16181
9	SHIFT ROD Comment: (SHORT)	16186
9	SHIFT ROD Comment: (LONG)	16187
10	WASHER, Stainless Steel	12-16826
11	JOINT	16190
12	BOLT	10-8248324
13	CAM ROD Comment: (SHORT)	8M0044705
13	CAM ROD Comment: (LONG)	8M0058365	16174 (LONG)
14	PIN	17-16179
15	O-RING	25-161771
16	BUSHING	23-16176
17	O-RING	25-16178
18	CAM	8M0090459
19	PIN	17-16175
-	SEAL KIT, Gear Housing	27-8M0188431

Throttle Components

Below is the parts list for Mercury 5 (2-STROKE) Throttle Components:

Position No.	Part Name	OEM Number	Supersedes
1	HANDLE, Steering	16075T4
2	DECAL	37-8M0097201
3	WIRE, Throttle	16088
4	SHAFT, Throttle	16093
5	BUSHING	23-16336
6	SPACER	23-16191
7	FRICTION PIECE	813026	16337
8	SCREW, Adjusting	10-16087
9	WASHER, Stainless Steel	12-16826
10	NUT, (M6) Stainless Steel	11-400212
11	GRIP	16086
12	SCREW	10-16094
13	BRACKET	16338
14	SCREW	10-16827
15	BUSHING	23-16083005
16	PIN	17-16085
17	RETAINER	8M0207656
18	STUD BOLT	16-815028
19	LOCKWASHER, (M6)	13-400256
20	BRACKET	16089
21	SCREW AND LOCKWASHER (WITH LOCKWASHER)	10-168281

Tools

Below is the parts list for Mercury 5 (2-STROKE) Tools:

Position No.	Part Name	OEM Number	Supersedes
0	MANDREL KIT, Bearing	91-83166M
0	PULLER ASSEMBLY	91-83165T
0	PULLER KIT, Bearing	91-31229A7
0	DIAL INDICATOR TOOL	91-58222A1
0	ADAPTOR TOOL, Direct Voltage	91-890451
0	HOLDER TOOL	91-8M0161873
0	HOLDER TOOL	91-8M0161873
0	FLYWHEEL PULLER	91-83164M
0	MULTI METER	91-99750A1
0	EXPANDER TOOL, Piston Ring	91-24697
0	CAP TOOL, Flywheel Puller	91-24161
0	PULLER	91-27780
0	GAUGE TOOL	91-29287
0	TESTER, Eight Chamber (EIGHT CHAMBER)	91-850439T1
0	GAP TOOL, Single Chamber (SINGLE CHAMBER)	91-63998A1
0	TIMING LIGHT	91-99379
0	TORQUE WRENCH, (0-150 lb-in)	91-66274
0	PULLER PLATE	91-37241

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Mercury / Mercruiser / Mariner Parts from JLM Marine

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.