Mercury 4_5HP (0A855097 THRU 0G710612) Outboard Motor Parts Diagram & Catalog – Free PDF Download
ACCESSORIES
Back to TopBelow is the parts list for Mercury 4/5HP ACCESSORIES:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ALTERNATOR KIT | 16837A2 | |
2 | ALTERNATOR | 16074T | |
3 | SCREW | 10-16059 | |
4 | CLAMP | 54-16060 | |
5 | SCREW | 10-16821 | |
6 | RECTIFIER KIT | 16838A4 | |
7 | RECTIFIER | 16076A1 | |
8 | FUSE | 89-16077 | |
9 | SCREW | 10-16078 | |
10 | LOCKWASHER | 13-16079 | |
11 | WASHER, Stainless Steel | 12-8M0108373 | |
12 | CLAMP | 54-8M0130961 | |
12 | CLAMP | 54-813275 | |
13 | NUT, Stainless Steel | 11-16081 | |
14 | HARNESS, Extension | 84-16822 | |
15 | GROMMET | 25-16823 | |
16 | CABLE, Battery | 84-16082 | |
17 | GUIDE KIT, Vertical Rope | 16839A4 | |
18 | BRACKET | 16839A4 | |
19 | PLATE, Seal | 16113 | |
20 | SCREW | 10-17173 | |
21 | FLUSHING ATTACHMENT | 16841Q02 | |
22 | No Longer Available | NLA | |
23 | REGULATOR ASSEMBLY, Voltage | 84125T | |
1 | ALTERNATOR KIT | 16837A2 | |
2 | ALTERNATOR | 16074T | |
3 | SCREW | 10-16059 | |
4 | CLAMP | 54-16060 | |
5 | SCREW | 10-16821 | |
6 | RECTIFIER KIT | 16838A4 | |
7 | RECTIFIER | 16076A1 | |
8 | FUSE | 89-16077 | |
9 | SCREW | 10-16078 | |
10 | LOCKWASHER | 13-16079 | |
11 | WASHER, Stainless Steel | 12-8M0108373 | |
12 | CLAMP | 54-8M0130961 | |
12 | CLAMP | 54-813275 | |
13 | NUT, Stainless Steel | 11-16081 | |
14 | HARNESS, Extension | 84-16822 | |
15 | GROMMET | 25-16823 | |
16 | CABLE, Battery | 84-16082 | |
17 | GUIDE KIT, Vertical Rope | 16839A4 | |
18 | BRACKET | 16839A4 | |
19 | PLATE, Seal | 16113 | |
20 | SCREW | 10-17173 | |
21 | FLUSHING ATTACHMENT | 16841Q02 | |
22 | No Longer Available | NLA | |
23 | REGULATOR ASSEMBLY, Voltage | 84125T |
CARBURETOR
Back to TopBelow is the parts list for Mercury 4/5HP CARBURETOR:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR | 3303-812647T1 | |
1 | CARBURETOR | 3303-812648T | 3303-812648, 3303-9720 (5 H.P.) |
2 | MAIN NOZZLE | 812649 | |
2 | MAIN NOZZLE | 812650 | |
2 | MAIN NOZZLE | 812650 | |
3 | MAIN JET | 78,16250 | |
4 | JET, Pilot | 55,162512 | |
4 | JET, Pilot | 52,16251 | |
5 | CAP | 16252 | |
6 | FLOAT VALVE | 16254 | |
7 | CLIP | 54-16255 | |
8 | FLOAT | 16253 | |
9 | PIN | 17-16256 | |
10 | SCREW | 10-16257 | |
11 | FLOAT BOWL | 16258 | |
12 | O-RING | 25-16259 | |
13 | SCREW, (M4 x 12) | 10-16260 | |
14 | SCREW, Drain | 10-16261 | |
15 | GASKET | 27-16262 | |
16 | GASKET | 27-16326 | |
17 | DIAPHRAGM | 16325 | |
18 | BODY, Pump | 16268 | |
19 | CHECK VALVE | 21-16269 | |
20 | SCREW | 10-16270 | |
21 | NUT | 11-16271 | |
22 | DIAPHRAGM | 16275 | |
23 | GASKET | 27-16274 | |
24 | COVER, Pump | 16272 | |
25 | COVER, Carburetor | 855540 | |
26 | GASKET | 27-855541 | |
27 | GASKET | 27-8555411 | |
28 | SCREW | 10-855542 | |
29 | SCREW | 10-162606 | |
30 | SCREW, Adjusting | 10-16265 | |
30 | SCREW, Adjusting | 10-812935 | |
31 | SPRING | 24-16266 | |
32 | SCREW | 10-16263 | |
33 | SPRING | 24-16264 | |
34 | SCREW (USE WHERE APPLICABLE) | 10-16267 | |
35 | GASKET | 27-16327 | |
36 | BRACKET | 8M0207654 | |
37 | BOLT, (M6 x 85) | 10-855809003 | 10-16329002 |
38 | LOCKWASHER | 13-16818 | |
39 | PLATE, Baffle | 812936 | 16330 |
40 | SCREW | 10-16334 | |
41 | WASHER | 12-16335 | |
42 | ROD, Choke | 16331 | |
43 | GROMMET | 25-16332 | |
44 | ROD, Choke | 8M0155123 | |
45 | LINK, Choke | 827662 | |
46 | GROMMET | 25-163321 | |
47 | ROD, Snap | 16333 | |
- | REPAIR KIT, Carburetor | 855546A1 | |
- | GASKET SET, Powerhead | 16115A03 | |
1 | CARBURETOR | 3303-812647T1 | |
1 | CARBURETOR | 3303-812648T | 3303-812648, 3303-9720 (5 H.P.) |
2 | MAIN NOZZLE | 812649 | |
2 | MAIN NOZZLE | 812650 | |
2 | MAIN NOZZLE | 812650 | |
3 | MAIN JET | 78,16250 | |
4 | JET, Pilot | 55,162512 | |
4 | JET, Pilot | 52,16251 | |
5 | CAP | 16252 | |
6 | FLOAT VALVE | 16254 | |
7 | CLIP | 54-16255 | |
8 | FLOAT | 16253 | |
9 | PIN | 17-16256 | |
10 | SCREW | 10-16257 | |
11 | FLOAT BOWL | 16258 | |
12 | O-RING | 25-16259 | |
13 | SCREW, (M4 x 12) | 10-16260 | |
14 | SCREW, Drain | 10-16261 | |
15 | GASKET | 27-16262 | |
16 | GASKET | 27-16326 | |
17 | DIAPHRAGM | 16325 | |
18 | BODY, Pump | 16268 | |
19 | CHECK VALVE | 21-16269 | |
20 | SCREW | 10-16270 | |
21 | NUT | 11-16271 | |
22 | DIAPHRAGM | 16275 | |
23 | GASKET | 27-16274 | |
24 | COVER, Pump | 16272 | |
25 | COVER, Carburetor | 855540 | |
26 | GASKET | 27-855541 | |
27 | GASKET | 27-8555411 | |
28 | SCREW | 10-855542 | |
29 | SCREW | 10-162606 | |
30 | SCREW, Adjusting | 10-16265 | |
30 | SCREW, Adjusting | 10-812935 | |
31 | SPRING | 24-16266 | |
32 | SCREW | 10-16263 | |
33 | SPRING | 24-16264 | |
34 | SCREW (USE WHERE APPLICABLE) | 10-16267 | |
35 | GASKET | 27-16327 | |
36 | BRACKET | 8M0207654 | |
37 | BOLT, (M6 x 85) | 10-855809003 | 10-16329002 |
38 | LOCKWASHER | 13-16818 | |
39 | PLATE, Baffle | 812936 | 16330 |
40 | SCREW | 10-16334 | |
41 | WASHER | 12-16335 | |
42 | ROD, Choke | 16331 | |
43 | GROMMET | 25-16332 | |
44 | ROD, Choke | 8M0155123 | |
45 | LINK, Choke | 827662 | |
46 | GROMMET | 25-163321 | |
47 | ROD, Snap | 16333 | |
- | REPAIR KIT, Carburetor | 855546A1 | |
- | GASKET SET, Powerhead | 16115A03 |
CLAMP AND SWIVEL BRACKETS
Back to TopBelow is the parts list for Mercury 4/5HP CLAMP AND SWIVEL BRACKETS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET | 96221 | |
1 | CLAMP BRACKET | 3406-8150301 | |
2 | CLAMP BRACKET, Port | 3406-96231 | |
2 | CLAMP BRACKET | 3406-8150311 | |
3 | BOLT | 10-898101337 | 10-95373 |
4 | WASHER | 12-95375 | |
5 | WASHER | 12-16192 | |
6 | NUT, (M8) | 11-95374 | |
7 | DISTANCE PLATE | 16193 | |
8 | SCREW | 10-16194 | |
9 | SPRING | 24-161951 | |
9 | SPRING | 24-161951 | |
10 | SCREW | 10-16196 | |
11 | WASHER | 12-16197 | |
12 | THRUST ROD | 16198004 | |
13 | SPRING | 24-8150931 | |
14 | CLAMP SCREW ASSEMBLY | 10-16200 | |
14 | THUMB SCREW ASSEMBLY | 10-815032 | |
15 | PAD | 12-95379 | |
16 | SWIVEL BRACKET | 3407-813029T1 | |
16 | SWIVEL BRACKET | 3407-815033T1 | |
17 | FITTING, Grease | 22-824969 | |
18 | CAP | 808599 | |
19 | BOLT | 10-16201 | |
20 | WASHER, Stainless Steel | 12-16826 | |
21 | BUSHING (UPPER) | 23-8M0057473 | 23-824966, 23-16202 |
22 | BUSHING (LOWER) | 23-16203 | |
22 | BUSHING (LOWER) | 23-8M0057474 | 23-824967 (SEE NOTE 1) |
23 | THRUST PLATE | 16204 | |
24 | SCREW | 10-162061 | |
24 | SCREW, Adjusting | 10-815034 | |
25 | SPRING | 24-953838 | |
26 | WASHER, Stainless Steel | 12-16826 | |
27 | FRICTION PLATE | 162051 | |
28 | STOP ASSEMBLY, Tilt | 8M0045584 | 825112A 2, 825112A 3 |
29 | GRIP | 8M0090337 | 16208 1 (SEE NOTE 1) |
29 | GRIP | 16208 | |
30 | BUSHING | 825113 | |
30 | No Longer Available | NLA | |
31 | SET PLATE | 16210002 | |
32 | BOLT | 10-8230427 | |
32 | BOLT | 10-95396 | |
33 | LOCKWASHER, (M6) | 13-400256 | |
34 | SPRING | 24-16212 | |
35 | ARM, Reverse Lock | 16213 | |
36 | SPRING | 24-16215 | |
37 | SPRING | 24-16216 | |
38 | BOLT | 10-16223 | |
39 | WASHER, Stainless Steel | 12-16826 | |
1 | CLAMP BRACKET | 96221 | |
1 | CLAMP BRACKET | 3406-8150301 | |
2 | CLAMP BRACKET, Port | 3406-96231 | |
2 | CLAMP BRACKET | 3406-8150311 | |
3 | BOLT | 10-898101337 | 10-95373 |
4 | WASHER | 12-95375 | |
5 | WASHER | 12-16192 | |
6 | NUT, (M8) | 11-95374 | |
7 | DISTANCE PLATE | 16193 | |
8 | SCREW | 10-16194 | |
9 | SPRING | 24-161951 | |
9 | SPRING | 24-161951 | |
10 | SCREW | 10-16196 | |
11 | WASHER | 12-16197 | |
12 | THRUST ROD | 16198004 | |
13 | SPRING | 24-8150931 | |
14 | CLAMP SCREW ASSEMBLY | 10-16200 | |
14 | THUMB SCREW ASSEMBLY | 10-815032 | |
15 | PAD | 12-95379 | |
16 | SWIVEL BRACKET | 3407-813029T1 | |
16 | SWIVEL BRACKET | 3407-815033T1 | |
17 | FITTING, Grease | 22-824969 | |
18 | CAP | 808599 | |
19 | BOLT | 10-16201 | |
20 | WASHER, Stainless Steel | 12-16826 | |
21 | BUSHING (UPPER) | 23-8M0057473 | 23-824966, 23-16202 |
22 | BUSHING (LOWER) | 23-16203 | |
22 | BUSHING (LOWER) | 23-8M0057474 | 23-824967 (SEE NOTE 1) |
23 | THRUST PLATE | 16204 | |
24 | SCREW | 10-162061 | |
24 | SCREW, Adjusting | 10-815034 | |
25 | SPRING | 24-953838 | |
26 | WASHER, Stainless Steel | 12-16826 | |
27 | FRICTION PLATE | 162051 | |
28 | STOP ASSEMBLY, Tilt | 8M0045584 | 825112A 2, 825112A 3 |
29 | GRIP | 8M0090337 | 16208 1 (SEE NOTE 1) |
29 | GRIP | 16208 | |
30 | BUSHING | 825113 | |
30 | No Longer Available | NLA | |
31 | SET PLATE | 16210002 | |
32 | BOLT | 10-8230427 | |
32 | BOLT | 10-95396 | |
33 | LOCKWASHER, (M6) | 13-400256 | |
34 | SPRING | 24-16212 | |
35 | ARM, Reverse Lock | 16213 | |
36 | SPRING | 24-16215 | |
37 | SPRING | 24-16216 | |
38 | BOLT | 10-16223 | |
39 | WASHER, Stainless Steel | 12-16826 |
COWLING
Back to TopBelow is the parts list for Mercury 4/5HP COWLING:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY | 2189-9626A1 | |
1 | TOP COWL ASSEMBLY | 2189-815038A2 | |
1 | TOP COWL ASSEMBLY | 2189-815039A2 | |
2 | SEAL, Rubber | 25-162282 | |
2 | GROMMET | 25-162282 | |
3 | SEAL, Rubber | 8M0130233 | |
4 | BAFFLE, Sound | 810780 | |
5 | WASHER, Stainless Steel | 12-16826 | |
6 | HOOK LEVER | 162181 | |
6 | HOOK LEVER | 8150361 | |
7 | SEAL | 26-16219 | |
8 | BUSHING | 23-16220 | |
9 | COVER HOOK | 16222 | |
10 | BOLT | 10-8230427 | |
11 | WASHER, Stainless Steel | 12-953921 | |
12 | WAVE WASHER | 13-16221 | |
13 | GROMMET | 25-16231 | |
14 | GROMMET | 25-16225 | |
15 | GROMMET | 25-16226 | |
16 | TOOL KIT | 91-16229 | |
17 | SAFETY ROPE | 50-16230 | |
18 | PLUG | 19-18670 | |
19 | PLUG | 815037 | |
20 | BOTTOM COWL | 2189-825984A2 | |
20 | BOTTOM COWL | 2189-815035A2 | |
21 | BOLT, (M6 x 16) | 10-16832 | |
22 | DECAL, EPA Label Information (INSIDE TOP COVER) | 37-855577A2 | |
23 | DECAL, Fuel Cock (USE WHERE APPLICABLE) | 37-16227 | |
1 | TOP COWL ASSEMBLY | 2189-9626A1 | |
1 | TOP COWL ASSEMBLY | 2189-815038A2 | |
1 | TOP COWL ASSEMBLY | 2189-815039A2 | |
2 | SEAL, Rubber | 25-162282 | |
2 | GROMMET | 25-162282 | |
3 | SEAL, Rubber | 8M0130233 | |
4 | BAFFLE, Sound | 810780 | |
5 | WASHER, Stainless Steel | 12-16826 | |
6 | HOOK LEVER | 162181 | |
6 | HOOK LEVER | 8150361 | |
7 | SEAL | 26-16219 | |
8 | BUSHING | 23-16220 | |
9 | COVER HOOK | 16222 | |
10 | BOLT | 10-8230427 | |
11 | WASHER, Stainless Steel | 12-953921 | |
12 | WAVE WASHER | 13-16221 | |
13 | GROMMET | 25-16231 | |
14 | GROMMET | 25-16225 | |
15 | GROMMET | 25-16226 | |
16 | TOOL KIT | 91-16229 | |
17 | SAFETY ROPE | 50-16230 | |
18 | PLUG | 19-18670 | |
19 | PLUG | 815037 | |
20 | BOTTOM COWL | 2189-825984A2 | |
20 | BOTTOM COWL | 2189-815035A2 | |
21 | BOLT, (M6 x 16) | 10-16832 | |
22 | DECAL, EPA Label Information (INSIDE TOP COVER) | 37-855577A2 | |
23 | DECAL, Fuel Cock (USE WHERE APPLICABLE) | 37-16227 |
CYLINDER BLOCK/CRANKSHAFT/PISTON
Back to TopBelow is the parts list for Mercury 4/5HP CYLINDER BLOCK/CRANKSHAFT/PISTON:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK | 878-815013A2 | |
1 | CYLINDER BLOCK | 878-815013A5 | |
2 | PIN, Dowel | 17-9521814 | |
2 | PIN, Dowel | 17-95218 | |
3 | BOLT | 10-16695 | |
4 | BOLT | 10-16696 | |
5 | LOCKWASHER | 13-16818 | |
6 | CYLINDER HEAD | 979-96301 | |
7 | GASKET | 27-812939015 | 27-812939, 27-16697 |
8 | BOLT | 10-16126 | |
9 | WASHER | 12-4002217 | |
10 | SPARK PLUG, (NGK#BPR7HS-10) (W/RESISTANCE) | 33-17719547 | |
10 | SPARK PLUG, (NGK#BP7HS-10) (WITHOUT RESISTANCE) | 33-8M0114744 | |
11 | REED VALVE | 34-16706 | |
12 | STOP | 34-16707 | |
12 | STOP | 34-17666 | |
13 | SCREW | 10-16820 | |
14 | HOUSING | 8150162 | |
14 | HOUSING, Oil Seal | 8150162 | |
15 | BUSHING | 23-815017 | |
16 | SEAL, Oil | 26-8M0101649 | |
17 | GASKET | 27-8M0152378 | |
18 | BOLT | 10-16705 | 10-95302 |
19 | LOCKWASHER, (M6) | 13-400256 | |
20 | CLIP | 53-16057 | |
21 | KEY | 28-16053 | |
22 | BEARING, Ball | 30-16049 | |
23 | THRUST PLATE | 8537122 | |
24 | SEAL, Oil | 26-16051 | |
25 | BEARING, Roller | 31-16052 | |
26 | PISTON | 779-9615T | |
26 | PISTON | 779-9616T | |
27 | RING, Piston | 39-8M0080357 | |
27 | RING, Piston | 39-8M0080356 | |
28 | PIN, Piston | 41-898101918 | 41-16056 |
29 | HOSE, (160 mm) | 32-8M0057112 | |
30 | CHECK VALVE | 21-42657A3 | |
31 | CLIP | 54-95224 | |
32 | CRANKSHAFT ASSEMBLY | 474-879147T15 | 474-9614 |
33 | CRANKSHAFT | 463-813044 | |
34 | CRANKSHAFT | 463-813045 | |
35 | PIN, Crank | 813046 | |
36 | CONNECTING ROD | 629-813047 | |
37 | BEARING | 31-813048 | |
38 | SPACER | 23-815018 | |
39 | HOSE, Tell-Tale | 32-823976 | |
- | GASKET SET, Powerhead | 16115A03 | |
- | POWERHEAD ASSEMBLY | 815040T05 | 815040T04, 815040T03, 815040T 1 (4HP) SN# USA-0G574242/BEL-9973100 & Up |
- | POWERHEAD ASSEMBLY | 8M0145945 | |
- | POWERHEAD ASSEMBLY | 815040T05 | 815040T04, 815040T03, 815040T 1 (4HP) SN# USA-0G574241/BEL-9973099 & Below |
- | POWERHEAD ASSEMBLY | 8M0145945 | |
1 | CYLINDER BLOCK | 878-815013A2 | |
1 | CYLINDER BLOCK | 878-815013A5 | |
2 | PIN, Dowel | 17-9521814 | |
2 | PIN, Dowel | 17-95218 | |
3 | BOLT | 10-16695 | |
4 | BOLT | 10-16696 | |
5 | LOCKWASHER | 13-16818 | |
6 | CYLINDER HEAD | 979-96301 | |
7 | GASKET | 27-812939015 | 27-812939, 27-16697 |
8 | BOLT | 10-16126 | |
9 | WASHER | 12-4002217 | |
10 | SPARK PLUG, (NGK#BPR7HS-10) (W/RESISTANCE) | 33-17719547 | |
10 | SPARK PLUG, (NGK#BP7HS-10) (WITHOUT RESISTANCE) | 33-8M0114744 | |
11 | REED VALVE | 34-16706 | |
12 | STOP | 34-16707 | |
12 | STOP | 34-17666 | |
13 | SCREW | 10-16820 | |
14 | HOUSING | 8150162 | |
14 | HOUSING, Oil Seal | 8150162 | |
15 | BUSHING | 23-815017 | |
16 | SEAL, Oil | 26-8M0101649 | |
17 | GASKET | 27-8M0152378 | |
18 | BOLT | 10-16705 | 10-95302 |
19 | LOCKWASHER, (M6) | 13-400256 | |
20 | CLIP | 53-16057 | |
21 | KEY | 28-16053 | |
22 | BEARING, Ball | 30-16049 | |
23 | THRUST PLATE | 8537122 | |
24 | SEAL, Oil | 26-16051 | |
25 | BEARING, Roller | 31-16052 | |
26 | PISTON | 779-9615T | |
26 | PISTON | 779-9616T | |
27 | RING, Piston | 39-8M0080357 | |
27 | RING, Piston | 39-8M0080356 | |
28 | PIN, Piston | 41-898101918 | 41-16056 |
29 | HOSE, (160 mm) | 32-8M0057112 | |
30 | CHECK VALVE | 21-42657A3 | |
31 | CLIP | 54-95224 | |
32 | CRANKSHAFT ASSEMBLY | 474-879147T15 | 474-9614 |
33 | CRANKSHAFT | 463-813044 | |
34 | CRANKSHAFT | 463-813045 | |
35 | PIN, Crank | 813046 | |
36 | CONNECTING ROD | 629-813047 | |
37 | BEARING | 31-813048 | |
38 | SPACER | 23-815018 | |
39 | HOSE, Tell-Tale | 32-823976 | |
- | GASKET SET, Powerhead | 16115A03 | |
- | POWERHEAD ASSEMBLY | 815040T05 | 815040T04, 815040T03, 815040T 1 (4HP) SN# USA-0G574242/BEL-9973100 & Up |
- | POWERHEAD ASSEMBLY | 8M0145945 | |
- | POWERHEAD ASSEMBLY | 815040T05 | 815040T04, 815040T03, 815040T 1 (4HP) SN# USA-0G574241/BEL-9973099 & Below |
- | POWERHEAD ASSEMBLY | 8M0145945 |
DRIVESHAFT HOUSING/GEAR HOUSING
Back to TopBelow is the parts list for Mercury 4/5HP DRIVESHAFT HOUSING/GEAR HOUSING:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOUSING ASSEMBLY, Driveshaft | 1599-825134A1 | |
1 | HOUSING ASSEMBLY, Driveshaft | 1500-8M0089106 | 1599-825136A 1 (LONG) - BLACK |
1 | HOUSING ASSEMBLY, Driveshaft | 1599-825135A1 | |
1 | HOUSING ASSEMBLY, Driveshaft | 1599-825137A1 | |
2 | BUSHING | 23-16114 | |
3 | BOLT | 10-16830 | |
4 | WASHER, Stainless Steel | 12-16826 | |
5 | PLUG, Water | 19-879194296 | 19-803592, 19-16116 |
6 | GASKET | 27-95220 | |
7 | GASKET | 27-812947001 | 27-812947, 27-16115 |
8 | PIN, Dowel | 17-16119 | |
9 | GROMMET | 25-161181 | |
10 | GROMMET | 25-16117 | |
11 | HOUSING ASSEMBLY | 827663A1 | |
12 | RETAINER | 16121 | |
13 | SCREW | 10-823042067 | |
13 | SCREW, (25 mm) | 10-16123 | |
14 | GEAR HOUSING ASSEMBLY | 1668-825132T30 | 1668-825132T17, 1668-825132T 1 (BLACK) |
14 | GEAR HOUSING ASSEMBLY | 1668-825133A1 | |
14 | GEAR HOUSING ASSEMBLY | 1668-9621T6 | |
14 | GEAR HOUSING ASSEMBLY | 1668-9621A4 | |
15 | BUSHING | 23-16124 | |
16 | ANODE | 97-823912 | 16127 |
17 | BOLT, (M6 x 16) | 10-16832 | |
18 | SCREW, Drain | 22-8M0229353 | |
18 | PLUG | 22-8M0229353 | |
19 | GASKET | 27-95220 | |
20 | BOLT (FRONT) | 10-8M0063198 | 10-16125 1 |
21 | WASHER, Stainless Steel | 12-16826 | |
22 | BOLT (REAR) | 10-16126 | |
23 | WASHER | 12-16192 | |
24 | STRAINER, Water | 16133 | |
25 | SCREW | 10-16134 | |
26 | BEARING, Ball | 30-16128 | |
27 | BEARING, Ball | 30-16132 | |
28 | SEAL, Oil | 26-16130 | |
29 | O-RING | 25-16131 | |
30 | HOUSING | 825118T | 825118, 16129 (BLACK) |
30 | HOUSING | 825119T | 825119, 815023 (GRAY |
31 | BOLT, (M6 x 16) | 10-16832 | |
32 | WASHER, Stainless Steel | 12-16826 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0188408 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0155373 | |
- | GEAR HOUSING ASSEMBLY | 1668-825133T2 | |
- | GEAR HOUSING ASSEMBLY | 1668-825133A3 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0122308 | |
- | GEAR HOUSING ASSEMBLY | 1668-9621T3 | |
- | GASKET SET, Powerhead | 16115A03 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 | |
1 | HOUSING ASSEMBLY, Driveshaft | 1599-825134A1 | |
1 | HOUSING ASSEMBLY, Driveshaft | 1500-8M0089106 | 1599-825136A 1 (LONG) - BLACK |
1 | HOUSING ASSEMBLY, Driveshaft | 1599-825135A1 | |
1 | HOUSING ASSEMBLY, Driveshaft | 1599-825137A1 | |
2 | BUSHING | 23-16114 | |
3 | BOLT | 10-16830 | |
4 | WASHER, Stainless Steel | 12-16826 | |
5 | PLUG, Water | 19-879194296 | 19-803592, 19-16116 |
6 | GASKET | 27-95220 | |
7 | GASKET | 27-812947001 | 27-812947, 27-16115 |
8 | PIN, Dowel | 17-16119 | |
9 | GROMMET | 25-161181 | |
10 | GROMMET | 25-16117 | |
11 | HOUSING ASSEMBLY | 827663A1 | |
12 | RETAINER | 16121 | |
13 | SCREW | 10-823042067 | |
13 | SCREW, (25 mm) | 10-16123 | |
14 | GEAR HOUSING ASSEMBLY | 1668-825132T30 | 1668-825132T17, 1668-825132T 1 (BLACK) |
14 | GEAR HOUSING ASSEMBLY | 1668-825133A1 | |
14 | GEAR HOUSING ASSEMBLY | 1668-9621T6 | |
14 | GEAR HOUSING ASSEMBLY | 1668-9621A4 | |
15 | BUSHING | 23-16124 | |
16 | ANODE | 97-823912 | 16127 |
17 | BOLT, (M6 x 16) | 10-16832 | |
18 | SCREW, Drain | 22-8M0229353 | |
18 | PLUG | 22-8M0229353 | |
19 | GASKET | 27-95220 | |
20 | BOLT (FRONT) | 10-8M0063198 | 10-16125 1 |
21 | WASHER, Stainless Steel | 12-16826 | |
22 | BOLT (REAR) | 10-16126 | |
23 | WASHER | 12-16192 | |
24 | STRAINER, Water | 16133 | |
25 | SCREW | 10-16134 | |
26 | BEARING, Ball | 30-16128 | |
27 | BEARING, Ball | 30-16132 | |
28 | SEAL, Oil | 26-16130 | |
29 | O-RING | 25-16131 | |
30 | HOUSING | 825118T | 825118, 16129 (BLACK) |
30 | HOUSING | 825119T | 825119, 815023 (GRAY |
31 | BOLT, (M6 x 16) | 10-16832 | |
32 | WASHER, Stainless Steel | 12-16826 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0188408 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0155373 | |
- | GEAR HOUSING ASSEMBLY | 1668-825133T2 | |
- | GEAR HOUSING ASSEMBLY | 1668-825133A3 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0122308 | |
- | GEAR HOUSING ASSEMBLY | 1668-9621T3 | |
- | GASKET SET, Powerhead | 16115A03 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 |
FUEL TANK(SERIAL GROUP #1)
Back to TopBelow is the parts list for Mercury 4/5HP FUEL TANK(SERIAL GROUP #1):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TANK ASSEMBLY, Fuel | 1258-824964A03 | 1258-824964A 2 |
2 | CAP | 36-8M0060029 | 36-824962A 2 |
3 | CAP | 36-8129523 | |
3 | CAP | 36-812952 | 36-16232 (REFER TO DRAWING #1) |
4 | GASKET (USE WHERE APPLICABLE) | 27-8M0065762 | 27-815087, 27-95388 |
5 | SEAL | 26-8M0099393 | 26-16235 2 |
6 | MOUNT | 16236 | |
7 | WASHER, Stainless Steel | 12-953921 | |
8 | LOCKWASHER, (M6) | 13-400256 | |
9 | NUT, (M6) Stainless Steel | 11-400212 | |
10 | WASHER | 12-898101937 | 12-16238 |
11 | BRACKET | 8M0046049 | 16239 |
12 | BOLT, (M6 x 16) | 10-16832 | |
13 | LOCKWASHER, (M6) | 13-400256 | |
14 | FUEL COCK ASSEMBLY | 22-16240 | |
15 | CLIP, Stainless Steel | 54-95395 | |
16 | HOSE | 32-16246 | |
17 | TUBE | 32-16242001 | |
18 | ROD | 16241 | |
19 | RUBBER | 16244 | |
20 | KNOB | 16243 | |
21 | SCREW | 10-16245 | |
22 | HOSE, (117 mm) | 32-16247 | |
23 | FILTER, Fuel | 35-8M0157133 | |
24 | CLIP, Stainless Steel | 54-95395 | |
25 | FILTER, Fuel | 35-8M0157133 | |
26 | CLAMP | 54-8M0130961 | |
27 | HOSE | 32-17669 | |
28 | HOSE | 32-17668 | |
29 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
30 | SCREW, (M6 x 40) | 10-4000333 | |
31 | WASHER, Stainless Steel | 12-16826 | |
32 | CLIP, Stainless Steel | 54-95395 | |
33 | HOSE, Rubber (110 mm) | 32-851848032 | 32-815041 5 H.P. BLACK |
34 | FILTER, Fuel | 35-8M0157133 | |
35 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
36 | SCREW, (M6 x 40) | 10-4000333 | |
37 | WASHER, Stainless Steel | 12-16826 | |
38 | REDUCER ELBOW | 22-815043 | |
39 | CLAMP, Plastic | 56762 | |
40 | FUEL COCK ASSEMBLY | 22-815045 | |
41 | SCREW, Stainless Steel | 10-815046 | |
42 | HOSE, Rubber (30 mm) | 32-8M0057113 | 32-879194470, 32-95394 9 5 H.P. BLACK |
43 | TEE, Plastic | 22-73318 | |
44 | HOSE, Rubber | 32-8M0168427 | |
45 | CONNECTOR, Plastic | 22-815048 | |
- | FUEL TANK ADAPTOR KIT | 815596A2 | |
1 | TANK ASSEMBLY, Fuel | 1258-824964A03 | 1258-824964A 2 |
2 | CAP | 36-8M0060029 | 36-824962A 2 |
3 | CAP | 36-8129523 | |
3 | CAP | 36-812952 | 36-16232 (REFER TO DRAWING #1) |
4 | GASKET (USE WHERE APPLICABLE) | 27-8M0065762 | 27-815087, 27-95388 |
5 | SEAL | 26-8M0099393 | 26-16235 2 |
6 | MOUNT | 16236 | |
7 | WASHER, Stainless Steel | 12-953921 | |
8 | LOCKWASHER, (M6) | 13-400256 | |
9 | NUT, (M6) Stainless Steel | 11-400212 | |
10 | WASHER | 12-898101937 | 12-16238 |
11 | BRACKET | 8M0046049 | 16239 |
12 | BOLT, (M6 x 16) | 10-16832 | |
13 | LOCKWASHER, (M6) | 13-400256 | |
14 | FUEL COCK ASSEMBLY | 22-16240 | |
15 | CLIP, Stainless Steel | 54-95395 | |
16 | HOSE | 32-16246 | |
17 | TUBE | 32-16242001 | |
18 | ROD | 16241 | |
19 | RUBBER | 16244 | |
20 | KNOB | 16243 | |
21 | SCREW | 10-16245 | |
22 | HOSE, (117 mm) | 32-16247 | |
23 | FILTER, Fuel | 35-8M0157133 | |
24 | CLIP, Stainless Steel | 54-95395 | |
25 | FILTER, Fuel | 35-8M0157133 | |
26 | CLAMP | 54-8M0130961 | |
27 | HOSE | 32-17669 | |
28 | HOSE | 32-17668 | |
29 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
30 | SCREW, (M6 x 40) | 10-4000333 | |
31 | WASHER, Stainless Steel | 12-16826 | |
32 | CLIP, Stainless Steel | 54-95395 | |
33 | HOSE, Rubber (110 mm) | 32-851848032 | 32-815041 5 H.P. BLACK |
34 | FILTER, Fuel | 35-8M0157133 | |
35 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
36 | SCREW, (M6 x 40) | 10-4000333 | |
37 | WASHER, Stainless Steel | 12-16826 | |
38 | REDUCER ELBOW | 22-815043 | |
39 | CLAMP, Plastic | 56762 | |
40 | FUEL COCK ASSEMBLY | 22-815045 | |
41 | SCREW, Stainless Steel | 10-815046 | |
42 | HOSE, Rubber (30 mm) | 32-8M0057113 | 32-879194470, 32-95394 9 5 H.P. BLACK |
43 | TEE, Plastic | 22-73318 | |
44 | HOSE, Rubber | 32-8M0168427 | |
45 | CONNECTOR, Plastic | 22-815048 | |
- | FUEL TANK ADAPTOR KIT | 815596A2 |
FUEL TANK(SERIAL GROUP #2)
Back to TopBelow is the parts list for Mercury 4/5HP FUEL TANK(SERIAL GROUP #2):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TANK ASSEMBLY, Fuel | 1258-824964A03 | 1258-824964A 2 |
2 | CAP | 36-8M0060029 | 36-824962A 2 |
3 | SEAL | 26-8M0099393 | 26-16235 2 SN# USA-0G574242/BEL-9973100 & Up |
3 | SEAL | 26-8M0099393 | 26-16235 2 SN# USA-0G574241/BEL-9973099 & Below |
4 | MOUNT | 16236 | |
5 | WASHER, Stainless Steel | 12-953921 | |
6 | LOCKWASHER, (M6) | 13-400256 | |
7 | NUT, (M6) Stainless Steel | 11-400212 | |
8 | WASHER | 12-898101937 | 12-16238 |
9 | BRACKET | 8M0046049 | 16239 |
10 | BOLT, (M6 x 16) | 10-16832 | |
11 | LOCKWASHER, (M6) | 13-400256 | |
12 | REDUCER ELBOW | 22-815043 | |
13 | FUEL COCK ASSEMBLY | 22-815045 | |
14 | SCREW, Stainless Steel | 10-815046 | |
15 | CLAMP, Plastic | 56762 | |
16 | HOSE, (80 mm) | 32-8M0057113 | 32-879194470, 32-95394 9 (Quantity of 3 required on 5HP) |
17 | FILTER, Fuel | 35-8M0157133 | |
18 | CLIP, Stainless Steel | 54-95395 | |
19 | TEE, Plastic | 22-73318 | |
20 | HOSE, Rubber | 32-8M0168427 | |
21 | CONNECTOR, Plastic | 22-815048 | |
22 | HOSE, Rubber (110 mm) | 32-851848032 | 32-815041 5 H.P. |
23 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
24 | SCREW, (M6 x 40) | 10-4000333 | |
25 | WASHER, Stainless Steel | 12-16826 | |
26 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
27 | SCREW, (M6 x 40) | 10-4000333 | |
28 | WASHER, Stainless Steel | 12-16826 | |
29 | CLIP, Stainless Steel | 54-95395 | |
30 | HOSE | 32-17668 | |
31 | CLAMP | 54-8M0130961 | |
32 | FILTER, Fuel | 35-8M0157133 | |
33 | HOSE | 32-17669 | |
1 | TANK ASSEMBLY, Fuel | 1258-824964A03 | 1258-824964A 2 |
2 | CAP | 36-8M0060029 | 36-824962A 2 |
3 | SEAL | 26-8M0099393 | 26-16235 2 SN# USA-0G574242/BEL-9973100 & Up |
3 | SEAL | 26-8M0099393 | 26-16235 2 SN# USA-0G574241/BEL-9973099 & Below |
4 | MOUNT | 16236 | |
5 | WASHER, Stainless Steel | 12-953921 | |
6 | LOCKWASHER, (M6) | 13-400256 | |
7 | NUT, (M6) Stainless Steel | 11-400212 | |
8 | WASHER | 12-898101937 | 12-16238 |
9 | BRACKET | 8M0046049 | 16239 |
10 | BOLT, (M6 x 16) | 10-16832 | |
11 | LOCKWASHER, (M6) | 13-400256 | |
12 | REDUCER ELBOW | 22-815043 | |
13 | FUEL COCK ASSEMBLY | 22-815045 | |
14 | SCREW, Stainless Steel | 10-815046 | |
15 | CLAMP, Plastic | 56762 | |
16 | HOSE, (80 mm) | 32-8M0057113 | 32-879194470, 32-95394 9 (Quantity of 3 required on 5HP) |
17 | FILTER, Fuel | 35-8M0157133 | |
18 | CLIP, Stainless Steel | 54-95395 | |
19 | TEE, Plastic | 22-73318 | |
20 | HOSE, Rubber | 32-8M0168427 | |
21 | CONNECTOR, Plastic | 22-815048 | |
22 | HOSE, Rubber (110 mm) | 32-851848032 | 32-815041 5 H.P. |
23 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
24 | SCREW, (M6 x 40) | 10-4000333 | |
25 | WASHER, Stainless Steel | 12-16826 | |
26 | CONNECTOR, Fuel - Brass | 22-8M0182334 | |
27 | SCREW, (M6 x 40) | 10-4000333 | |
28 | WASHER, Stainless Steel | 12-16826 | |
29 | CLIP, Stainless Steel | 54-95395 | |
30 | HOSE | 32-17668 | |
31 | CLAMP | 54-8M0130961 | |
32 | FILTER, Fuel | 35-8M0157133 | |
33 | HOSE | 32-17669 |
GEAR HOUSING COMPONENTS
Back to TopBelow is the parts list for Mercury 4/5HP GEAR HOUSING COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | DRIVESHAFT | 45-8M0076367 | 45-16135 1 (SHORT) |
1 | DRIVESHAFT | 45-8M0076368 | 45-16136 1 (LONG) |
2 | BEARING | 30-95347 | |
3 | KEY | 28-16155 | |
4 | GEAR | 43-16138 | |
5 | GASKET | 27-16164003 | |
6 | SHIM, (0.1) | 15-161631 | |
6 | SHIM, (0.15) | 15-8132761 | |
6 | SHIM (0.1) | 15-161631 | |
6 | SHIM (0.15) | 15-8132761 | |
7 | SEAL, Oil | 26-16162 | |
8 | HOUSING (LOWER) | 46-826053T | 46-826053 |
9 | RETAINER | 16165 | |
10 | BOLT | 10-823042 | |
10 | SCREW, (M6 x 25) | 10-8M0204707 | |
11 | WASHER, Stainless Steel | 12-16826 | |
12 | GASKET | 27-16160004 | |
13 | PLATE | 16159 | |
14 | GASKET | 27-8M0155369 | |
15 | IMPELLER | 47-8M0204676 | |
16 | LINER | 16157 | |
17 | HOUSING, Upper Water Pump | 46-16156 | |
18 | BOLT | 10-8M0063198 | 10-16125 1 |
19 | WASHER, Stainless Steel | 12-16826 | |
20 | SEAL | 26-16168 | |
21 | HOSE | 32-16167 | |
22 | SEAL | 26-16171 | |
23 | TUBE, Water | 32-16169 | |
23 | TUBE, Water | 32-16170 | |
24 | SHIM, (0.1) | 15-16141 | |
24 | SHIM, (0.15) | 15-813277 | |
25 | GEAR | 43-812944 | 43-16137 |
26 | FOLLOWER, Cam | 16152 | |
27 | RETAINER | 16153 | |
28 | CLUTCH | 52-812946 | |
29 | PIN, Clutch | 17-16150 | |
30 | SPRING | 24-17667 | |
31 | PROPELLER SHAFT | 44-195133 | |
32 | WASHER | 12-16140 | |
33 | GEAR, Reverse | 43-8129451 | |
34 | THRUST HOLDER | 16145Q01 | |
35 | PROPELLER | 48-812949A02 | 48-812949002, 48-812949, 48-16142 (STANDARD) |
35 | PROPELLER | 48-812950A02 | 48-812950002, 48-812950, 48-16143 (8 PITCH) |
35 | PROPELLER | 48-16144A01 | |
35 | PROPELLER | 48-812951A02 | 48-812951A 1 (6 PITCH - HI-REVERSE THRUST - SAILPOWER) |
36 | WASHER | 12-16146 | |
37 | PROP NUT | 11-16147 | |
38 | COTTER PIN | 18-815026 | 18-16073, 18-99046M |
39 | GROMMET | 25-18876 | |
40 | SPACER | 23-810471 | |
41 | GUIDE | 810753 | |
42 | No Longer Available, Plate | NLA | |
43 | BUSHING | 23-815794 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0188408 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0155373 | |
- | GEAR HOUSING ASSEMBLY | 1668-825133T2 | |
- | GEAR HOUSING ASSEMBLY | 1668-825133A3 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0122308 | |
- | GEAR HOUSING ASSEMBLY | 1668-9621T3 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 | |
- | REPAIR KIT, Water Pump | 8M0155395 | |
1 | DRIVESHAFT | 45-8M0076367 | 45-16135 1 (SHORT) |
1 | DRIVESHAFT | 45-8M0076368 | 45-16136 1 (LONG) |
2 | BEARING | 30-95347 | |
3 | KEY | 28-16155 | |
4 | GEAR | 43-16138 | |
5 | GASKET | 27-16164003 | |
6 | SHIM, (0.1) | 15-161631 | |
6 | SHIM, (0.15) | 15-8132761 | |
6 | SHIM (0.1) | 15-161631 | |
6 | SHIM (0.15) | 15-8132761 | |
7 | SEAL, Oil | 26-16162 | |
8 | HOUSING (LOWER) | 46-826053T | 46-826053 |
9 | RETAINER | 16165 | |
10 | BOLT | 10-823042 | |
10 | SCREW, (M6 x 25) | 10-8M0204707 | |
11 | WASHER, Stainless Steel | 12-16826 | |
12 | GASKET | 27-16160004 | |
13 | PLATE | 16159 | |
14 | GASKET | 27-8M0155369 | |
15 | IMPELLER | 47-8M0204676 | |
16 | LINER | 16157 | |
17 | HOUSING, Upper Water Pump | 46-16156 | |
18 | BOLT | 10-8M0063198 | 10-16125 1 |
19 | WASHER, Stainless Steel | 12-16826 | |
20 | SEAL | 26-16168 | |
21 | HOSE | 32-16167 | |
22 | SEAL | 26-16171 | |
23 | TUBE, Water | 32-16169 | |
23 | TUBE, Water | 32-16170 | |
24 | SHIM, (0.1) | 15-16141 | |
24 | SHIM, (0.15) | 15-813277 | |
25 | GEAR | 43-812944 | 43-16137 |
26 | FOLLOWER, Cam | 16152 | |
27 | RETAINER | 16153 | |
28 | CLUTCH | 52-812946 | |
29 | PIN, Clutch | 17-16150 | |
30 | SPRING | 24-17667 | |
31 | PROPELLER SHAFT | 44-195133 | |
32 | WASHER | 12-16140 | |
33 | GEAR, Reverse | 43-8129451 | |
34 | THRUST HOLDER | 16145Q01 | |
35 | PROPELLER | 48-812949A02 | 48-812949002, 48-812949, 48-16142 (STANDARD) |
35 | PROPELLER | 48-812950A02 | 48-812950002, 48-812950, 48-16143 (8 PITCH) |
35 | PROPELLER | 48-16144A01 | |
35 | PROPELLER | 48-812951A02 | 48-812951A 1 (6 PITCH - HI-REVERSE THRUST - SAILPOWER) |
36 | WASHER | 12-16146 | |
37 | PROP NUT | 11-16147 | |
38 | COTTER PIN | 18-815026 | 18-16073, 18-99046M |
39 | GROMMET | 25-18876 | |
40 | SPACER | 23-810471 | |
41 | GUIDE | 810753 | |
42 | No Longer Available, Plate | NLA | |
43 | BUSHING | 23-815794 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0188408 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0155373 | |
- | GEAR HOUSING ASSEMBLY | 1668-825133T2 | |
- | GEAR HOUSING ASSEMBLY | 1668-825133A3 | |
- | GEAR HOUSING ASSEMBLY | 1600-8M0122308 | |
- | GEAR HOUSING ASSEMBLY | 1668-9621T3 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 | |
- | REPAIR KIT, Water Pump | 8M0155395 |
MAGNETO AND IGNITION COMPONENTS
Back to TopBelow is the parts list for Mercury 4/5HP MAGNETO AND IGNITION COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL | 200-8M0110989 | 262-815024, 262-812644 |
2 | COIL, Exciter | 16058T | |
3 | SCREW | 10-16059 | |
4 | CLAMP | 54-16060 | |
5 | SCREW | 10-16821 | |
6 | NUT | 11-16071 | |
7 | WASHER | 12-16072 | |
8 | COIL, Pulser | 160661 | |
9 | SCREW | 10-16067 | 10-95305 |
10 | COIL ASSEMBLY, Ignition | 815113T02 | 16064A 1 |
11 | BOOT, With Resistance | 85-855543 | |
12 | BOLT | 10-16065 | |
13 | LOCKWASHER | 13-16818 | |
14 | WASHER | 12-809931044 | 12-809931042, 13-815064, 12-95222 |
15 | GROMMET | 25-16068 | |
16 | CD UNIT | 16061T04 | |
17 | DAMPER (FRONT) | 878061 | 16062 |
18 | DAMPER (REAR) | 878062 | 16063 |
19 | COTTER PIN | 18-815026 | 18-16073, 18-99046M |
20 | SWITCH ASSEMBLY, Stop | 87-823037A04 | 87-823037A 1, 87-898101306 |
21 | ALTERNATOR | 16074T | |
22 | SCREW | 10-16059 | |
23 | CLAMP | 54-16060 | |
24 | SCREW | 10-16821 | |
25 | RECTIFIER | 16076A1 | |
26 | FUSE | 89-16077 | |
27 | SCREW | 10-16078 | |
28 | LOCKWASHER | 13-16079 | |
29 | WASHER, Stainless Steel | 12-8M0108373 | |
30 | CLAMP | 54-813275 | |
31 | NUT, Stainless Steel | 11-16081 | |
32 | HARNESS, Extension | 84-16822 | |
33 | GROMMET | 25-16823 | |
34 | CABLE, Battery | 84-16082 | |
35 | SWITCH ASSEMBLY, Emergency Stop | 87-823037A04 | 87-823037A 1, 87-898101306 |
36 | LANYARD | 823054 | |
1 | FLYWHEEL | 200-8M0110989 | 262-815024, 262-812644 |
2 | COIL, Exciter | 16058T | |
3 | SCREW | 10-16059 | |
4 | CLAMP | 54-16060 | |
5 | SCREW | 10-16821 | |
6 | NUT | 11-16071 | |
7 | WASHER | 12-16072 | |
8 | COIL, Pulser | 160661 | |
9 | SCREW | 10-16067 | 10-95305 |
10 | COIL ASSEMBLY, Ignition | 815113T02 | 16064A 1 |
11 | BOOT, With Resistance | 85-855543 | |
12 | BOLT | 10-16065 | |
13 | LOCKWASHER | 13-16818 | |
14 | WASHER | 12-809931044 | 12-809931042, 13-815064, 12-95222 |
15 | GROMMET | 25-16068 | |
16 | CD UNIT | 16061T04 | |
17 | DAMPER (FRONT) | 878061 | 16062 |
18 | DAMPER (REAR) | 878062 | 16063 |
19 | COTTER PIN | 18-815026 | 18-16073, 18-99046M |
20 | SWITCH ASSEMBLY, Stop | 87-823037A04 | 87-823037A 1, 87-898101306 |
21 | ALTERNATOR | 16074T | |
22 | SCREW | 10-16059 | |
23 | CLAMP | 54-16060 | |
24 | SCREW | 10-16821 | |
25 | RECTIFIER | 16076A1 | |
26 | FUSE | 89-16077 | |
27 | SCREW | 10-16078 | |
28 | LOCKWASHER | 13-16079 | |
29 | WASHER, Stainless Steel | 12-8M0108373 | |
30 | CLAMP | 54-813275 | |
31 | NUT, Stainless Steel | 11-16081 | |
32 | HARNESS, Extension | 84-16822 | |
33 | GROMMET | 25-16823 | |
34 | CABLE, Battery | 84-16082 | |
35 | SWITCH ASSEMBLY, Emergency Stop | 87-823037A04 | 87-823037A 1, 87-898101306 |
36 | LANYARD | 823054 |
MISCELLANEOUS INFORMATION
Back to TopBelow is the parts list for Mercury 4/5HP MISCELLANEOUS INFORMATION:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL , 4/5 Hp | 90-815128 | |
- | DECAL SET | 37-15818A94 | |
- | DECAL SET | 37-15818A00 | |
- | DECAL SET | 37-830153A00 | 37-830153A96 (BLACK 5) DESIGN II |
- | DECAL SET | 37-13681A00 | |
- | DECAL SET | 37-815307A94 | 37-815307A92, 37-815307A90 (GRAY 4/5) SN# 0G452499 & Below |
- | DECAL SET | 37-815582A01 | 37-815582A97, 37-815582A94, 37-815582A93 (GRAY 4 SAILMATE) SN# 0G452499 & Below |
- | DECAL SET | 37-815307A01 | 37-815307A97 (GRAY 4) SN# 0G452500 & Up |
- | DECAL SET | 37-850480A01 | 37-850480A97 (GRAY 5) SN# 0G452500 & Up |
- | DECAL SET | 37-815582A01 | 37-815582A97, 37-815582A94, 37-815582A93 (GRAY 4 SAILMATE) SN# 0G452500 & Up |
- | OWNERS MANUAL | 90-10102980 | |
- | PARTS MANUAL , 4/5 Hp | 90-815128 | |
- | DECAL SET | 37-15818A94 | |
- | DECAL SET | 37-15818A00 | |
- | DECAL SET | 37-830153A00 | 37-830153A96 (BLACK 5) DESIGN II |
- | DECAL SET | 37-13681A00 | |
- | DECAL SET | 37-815307A94 | 37-815307A92, 37-815307A90 (GRAY 4/5) SN# 0G452499 & Below |
- | DECAL SET | 37-815582A01 | 37-815582A97, 37-815582A94, 37-815582A93 (GRAY 4 SAILMATE) SN# 0G452499 & Below |
- | DECAL SET | 37-815307A01 | 37-815307A97 (GRAY 4) SN# 0G452500 & Up |
- | DECAL SET | 37-850480A01 | 37-850480A97 (GRAY 5) SN# 0G452500 & Up |
- | DECAL SET | 37-815582A01 | 37-815582A97, 37-815582A94, 37-815582A93 (GRAY 4 SAILMATE) SN# 0G452500 & Up |
- | OWNERS MANUAL | 90-10102980 |
RECOIL STARTER
Back to TopBelow is the parts list for Mercury 4/5HP RECOIL STARTER:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | STARTER ASSEMBLY, Recoil | 803576T02 | 803576T 1, 812632A 3 |
1 | HOUSING, Starter | 8M0227442 | |
2 | SPRING SET | 24-812645T | 24-812645, 24-16102 |
3 | SHEEVE, Starter | 812633 | |
4 | SPRING, Return | 24-812634 | |
5 | RATCHET | 8M0060217 | 812635 |
6 | SPRING, Friction | 24-812636 | |
7 | BOLT | 10-8M0060218 | |
8 | FRICTION PLATE | 812638 | |
9 | PLATE, Starter | 161101 | |
9 | PLATE, Seal | 161101 | |
10 | ROPE, Starter | 50-12066Q10 | |
11 | HANDLE, Starter Rope | 812640 | |
12 | RETAINER | 812641 | |
13 | PULLEY, Starter | 812642 | |
14 | SCREW AND LOCKWASHER | 10-168281 | |
14 | BOLT | 10-16828 | |
15 | LOCKWASHER | 13-16818 | |
16 | SCREW | 10-810755 | |
17 | LOCK, Starter | 17634 | |
18 | COLLAR | 23-895130 | 23-17637, 23-17637001 |
19 | SPRING | 24-812645007 | 24-17638 |
20 | WASHER | 12-16335 | |
21 | SCREW | 10-17635 | |
22 | CAM | 812643 | 17639 |
23 | SNAP, Link Rod | 8M0169412 | |
23 | SNAP, Link Rod | 8M0169412 | |
24 | SCREW | 10-855544 | |
25 | COLLAR | 23-855545 | |
26 | WAVE WASHER | 13-17641 | |
27 | SHOULDER SCREW | 10-17640 | |
28 | ROD | 17642001 | |
29 | LOCKWASHER, (M6) | 13-400256 | |
- | STARTER ASSEMBLY, Recoil | 803576T02 | 803576T 1, 812632A 3 |
1 | HOUSING, Starter | 8M0227442 | |
2 | SPRING SET | 24-812645T | 24-812645, 24-16102 |
3 | SHEEVE, Starter | 812633 | |
4 | SPRING, Return | 24-812634 | |
5 | RATCHET | 8M0060217 | 812635 |
6 | SPRING, Friction | 24-812636 | |
7 | BOLT | 10-8M0060218 | |
8 | FRICTION PLATE | 812638 | |
9 | PLATE, Starter | 161101 | |
9 | PLATE, Seal | 161101 | |
10 | ROPE, Starter | 50-12066Q10 | |
11 | HANDLE, Starter Rope | 812640 | |
12 | RETAINER | 812641 | |
13 | PULLEY, Starter | 812642 | |
14 | SCREW AND LOCKWASHER | 10-168281 | |
14 | BOLT | 10-16828 | |
15 | LOCKWASHER | 13-16818 | |
16 | SCREW | 10-810755 | |
17 | LOCK, Starter | 17634 | |
18 | COLLAR | 23-895130 | 23-17637, 23-17637001 |
19 | SPRING | 24-812645007 | 24-17638 |
20 | WASHER | 12-16335 | |
21 | SCREW | 10-17635 | |
22 | CAM | 812643 | 17639 |
23 | SNAP, Link Rod | 8M0169412 | |
23 | SNAP, Link Rod | 8M0169412 | |
24 | SCREW | 10-855544 | |
25 | COLLAR | 23-855545 | |
26 | WAVE WASHER | 13-17641 | |
27 | SHOULDER SCREW | 10-17640 | |
28 | ROD | 17642001 | |
29 | LOCKWASHER, (M6) | 13-400256 |
REMOTE CONTROL ATTACHING KIT
Back to TopBelow is the parts list for Mercury 4/5HP REMOTE CONTROL ATTACHING KIT:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ATTACHING KIT, Remote Control | 16840A2 | |
2 | LEVER | 16848 | |
3 | WIRE, Throttle | 17034 | |
4 | BOLT, (M6 x 14) | 10-16223 | |
5 | LOCKWASHER, (M6) | 13-400256 | |
6 | WASHER, Stainless Steel | 12-953921 | |
4 | BOLT | 10-8230427 | |
6 | WASHER, Stainless Steel | 12-953921 | |
7 | COLLAR | 23-16849 | |
8 | HARNESS ASSEMBLY (DUAL STOP SWITCH) | 84-17035 | |
9 | PIN, Lock | 17-17031 | |
10 | PIN | 17-17033 | |
11 | SPRING | 24-17032 | |
12 | SLEEVE | 17030 | |
13 | WASHER | 12-17029 | |
14 | LEVER, Throttle | 16847 | |
15 | BRACKET | 17026 | |
16 | CAP | 17027 | |
17 | SPRING | 24-17028 | |
18 | WAVE WASHER | 13-16221 | |
19 | SEAL | 26-16219 | |
20 | BUSHING | 23-16220 | |
21 | BRACKET | 17023 | |
22 | BOLT, (M6 x 16) | 10-16832 | |
23 | LOCKWASHER, (M6) | 13-400256 | |
24 | NUT, (M6) Stainless Steel | 11-400212 | |
25 | PLATE, Steering Hook | 17024 | |
25 | PLATE, Steering Hook | 17024 | |
26 | SCREW, (M8 x 30) | 10-4000354 | |
27 | WASHER | 12-16192 | |
28 | LOCKWASHER | 13-17025 | |
29 | NUT, (M8) Stainless Steel | 11-400213 | |
30 | HARNESS ASSEMBLY (5.9M) | 84-17162 | |
31 | GROMMET | 25-16823 | |
32 | SWITCH ASSEMBLY, Stop | 87-823037A2 | |
33 | GROMMET | 25-16226 | |
34 | BOLT | 10-17174 | |
35 | WASHER, Stainless Steel | 12-8M0108373 | |
36 | CLAMP | 54-17169 | |
37 | NUT, Stainless Steel | 11-16081 | |
1 | ATTACHING KIT, Remote Control | 16840A2 | |
2 | LEVER | 16848 | |
3 | WIRE, Throttle | 17034 | |
4 | BOLT, (M6 x 14) | 10-16223 | |
5 | LOCKWASHER, (M6) | 13-400256 | |
6 | WASHER, Stainless Steel | 12-953921 | |
4 | BOLT | 10-8230427 | |
6 | WASHER, Stainless Steel | 12-953921 | |
7 | COLLAR | 23-16849 | |
8 | HARNESS ASSEMBLY (DUAL STOP SWITCH) | 84-17035 | |
9 | PIN, Lock | 17-17031 | |
10 | PIN | 17-17033 | |
11 | SPRING | 24-17032 | |
12 | SLEEVE | 17030 | |
13 | WASHER | 12-17029 | |
14 | LEVER, Throttle | 16847 | |
15 | BRACKET | 17026 | |
16 | CAP | 17027 | |
17 | SPRING | 24-17028 | |
18 | WAVE WASHER | 13-16221 | |
19 | SEAL | 26-16219 | |
20 | BUSHING | 23-16220 | |
21 | BRACKET | 17023 | |
22 | BOLT, (M6 x 16) | 10-16832 | |
23 | LOCKWASHER, (M6) | 13-400256 | |
24 | NUT, (M6) Stainless Steel | 11-400212 | |
25 | PLATE, Steering Hook | 17024 | |
25 | PLATE, Steering Hook | 17024 | |
26 | SCREW, (M8 x 30) | 10-4000354 | |
27 | WASHER | 12-16192 | |
28 | LOCKWASHER | 13-17025 | |
29 | NUT, (M8) Stainless Steel | 11-400213 | |
30 | HARNESS ASSEMBLY (5.9M) | 84-17162 | |
31 | GROMMET | 25-16823 | |
32 | SWITCH ASSEMBLY, Stop | 87-823037A2 | |
33 | GROMMET | 25-16226 | |
34 | BOLT | 10-17174 | |
35 | WASHER, Stainless Steel | 12-8M0108373 | |
36 | CLAMP | 54-17169 | |
37 | NUT, Stainless Steel | 11-16081 |
SHIFT COMPONENTS
Back to TopBelow is the parts list for Mercury 4/5HP SHIFT COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | LEVER, Shift | 8130275 | |
2 | STOPPER | 30-812937 | 30-16182 |
3 | SPRING | 24-813028 | 24-16183 |
4 | LEVER | 16184 | |
5 | BOLT | 10-16185 | |
6 | PIN | 17-16188 | |
7 | COTTER PIN | 18-16189 | |
8 | O-RING | 25-16181 | |
9 | SHIFT ROD | 16186 | |
9 | SHIFT ROD | 16187 | |
10 | WASHER, Stainless Steel | 12-16826 | |
11 | JOINT | 16190 | |
12 | BOLT, (M6 x 16) | 10-16832 | |
13 | WASHER, Stainless Steel | 12-16826 | |
14 | CAM ROD | 8M0044705 | |
14 | CAM ROD | 8M0058365 | 16174 (LONG) |
15 | PIN | 17-16179 | |
16 | O-RING | 25-161771 | |
17 | BUSHING | 23-16176 | |
18 | O-RING | 25-16178 | |
19 | CAM | 8M0090459 | |
20 | PIN | 17-16175 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 | |
1 | LEVER, Shift | 8130275 | |
2 | STOPPER | 30-812937 | 30-16182 |
3 | SPRING | 24-813028 | 24-16183 |
4 | LEVER | 16184 | |
5 | BOLT | 10-16185 | |
6 | PIN | 17-16188 | |
7 | COTTER PIN | 18-16189 | |
8 | O-RING | 25-16181 | |
9 | SHIFT ROD | 16186 | |
9 | SHIFT ROD | 16187 | |
10 | WASHER, Stainless Steel | 12-16826 | |
11 | JOINT | 16190 | |
12 | BOLT, (M6 x 16) | 10-16832 | |
13 | WASHER, Stainless Steel | 12-16826 | |
14 | CAM ROD | 8M0044705 | |
14 | CAM ROD | 8M0058365 | 16174 (LONG) |
15 | PIN | 17-16179 | |
16 | O-RING | 25-161771 | |
17 | BUSHING | 23-16176 | |
18 | O-RING | 25-16178 | |
19 | CAM | 8M0090459 | |
20 | PIN | 17-16175 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 |
THROTTLE COMPONENTS
Back to TopBelow is the parts list for Mercury 4/5HP THROTTLE COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HANDLE, Throttle | 16075T4 | |
1 | HANDLE, Throttle | 815027T1 | |
2 | DECAL | 37-8M0097201 | |
3 | WIRE, Throttle | 16088 | |
4 | SHAFT, Throttle | 16093 | |
5 | BUSHING | 23-16336 | |
6 | SPACER | 23-16191 | |
7 | FRICTION PIECE | 813026 | 16337 |
8 | SCREW, Adjusting | 10-16087 | |
9 | WASHER, Stainless Steel | 12-16826 | |
10 | NUT, (M6) Stainless Steel | 11-400212 | |
11 | GRIP | 16086 | |
12 | SCREW | 10-16094 | |
13 | BRACKET | 16338 | |
14 | SCREW | 10-16827 | |
15 | WASHER, Stainless Steel (USE WHERE APPLICABLE) | 12-16826 | |
16 | BUSHING | 23-16083005 | |
17 | PIN | 17-16085 | |
18 | RETAINER | 8M0207656 | |
19 | STUD BOLT | 16-815028 | |
20 | LOCKWASHER, (M6) | 13-400256 | |
21 | BRACKET | 16089 | |
22 | SCREW AND LOCKWASHER | 10-168281 | |
23 | LOCKWASHER (USE WHERE APPLICABLE) | 13-16818 | |
1 | HANDLE, Throttle | 16075T4 | |
1 | HANDLE, Throttle | 815027T1 | |
2 | DECAL | 37-8M0097201 | |
3 | WIRE, Throttle | 16088 | |
4 | SHAFT, Throttle | 16093 | |
5 | BUSHING | 23-16336 | |
6 | SPACER | 23-16191 | |
7 | FRICTION PIECE | 813026 | 16337 |
8 | SCREW, Adjusting | 10-16087 | |
9 | WASHER, Stainless Steel | 12-16826 | |
10 | NUT, (M6) Stainless Steel | 11-400212 | |
11 | GRIP | 16086 | |
12 | SCREW | 10-16094 | |
13 | BRACKET | 16338 | |
14 | SCREW | 10-16827 | |
15 | WASHER, Stainless Steel (USE WHERE APPLICABLE) | 12-16826 | |
16 | BUSHING | 23-16083005 | |
17 | PIN | 17-16085 | |
18 | RETAINER | 8M0207656 | |
19 | STUD BOLT | 16-815028 | |
20 | LOCKWASHER, (M6) | 13-400256 | |
21 | BRACKET | 16089 | |
22 | SCREW AND LOCKWASHER | 10-168281 | |
23 | LOCKWASHER (USE WHERE APPLICABLE) | 13-16818 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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