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Mercury 4_5 HP (1 CYL. PRODUCT OF JAPAN) (0A809601 THRU 0A855096) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 22 Apr 2025 0 Comments
Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) Outboard Motor Parts Diagram & Catalog – Free PDF Download

ACCESSORIES

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) ACCESSORIES:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR KIT 16837A2
2 ALTERNATOR 16074T
3 SCREW, ALTERNATOR 10-16059
4 CLAMP, ALTERNATOR 54-16060
5 SCREW, ALTERNATOR CLAMP 10-16821
6 RECTIFIER KIT 16838A4
7 RECTIFIER 16076A1
8 FUSE 89-16077
9 SCREW, RECTIFIER 10-16078
10 LOCKWASHER, RECTIFIER SCREW 13-16079
11 WASHER, Stainless Steel, RECTIFIER SCREW 12-8M0108373
12 CLAMP, RECTIFIER 54-8M0130961
12 CLAMP, RECTIFIER 54-813275
13 NUT, Stainless Steel, RECTIFIER SCREW 11-16081
14 HARNESS, Extension 84-16822
15 GROMMET 25-16823
16 CABLE, Battery 84-16082
17 GUIDE KIT, Vertical Rope 16839A4
18 BRACKET 16839A4
19 PLATE, Seal 16113
20 SCREW, VERTICAL STARTING DEVICE 10-16827
21 WASHER, Stainless Steel 12-16826
22 FLUSHING ATTACHMENT 16841Q02
23 HARNESS KIT, Lighting 84-17175A2
24 REGULATOR ASSEMBLY, Voltage 84125T
1 ALTERNATOR KIT 16837A2
2 ALTERNATOR 16074T
3 SCREW, ALTERNATOR 10-16059
4 CLAMP, ALTERNATOR 54-16060
5 SCREW, ALTERNATOR CLAMP 10-16821
6 RECTIFIER KIT 16838A4
7 RECTIFIER 16076A1
8 FUSE 89-16077
9 SCREW, RECTIFIER 10-16078
10 LOCKWASHER, RECTIFIER SCREW 13-16079
11 WASHER, Stainless Steel, RECTIFIER SCREW 12-8M0108373
12 CLAMP, RECTIFIER 54-8M0130961
12 CLAMP, RECTIFIER 54-813275
13 NUT, Stainless Steel, RECTIFIER SCREW 11-16081
14 HARNESS, Extension 84-16822
15 GROMMET 25-16823
16 CABLE, Battery 84-16082
17 GUIDE KIT, Vertical Rope 16839A4
18 BRACKET 16839A4
19 PLATE, Seal 16113
20 SCREW, VERTICAL STARTING DEVICE 10-16827
21 WASHER, Stainless Steel 12-16826
22 FLUSHING ATTACHMENT 16841Q02
23 HARNESS KIT, Lighting 84-17175A2
24 REGULATOR ASSEMBLY, Voltage 84125T

CARBURETOR

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) CARBURETOR:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) CARBURETOR Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR 3303-812647T1
1 CARBURETOR 3303-812648T 3303-812648, 3303-9720 (5 H.P.) SN# USA-A838660/Belgium-9542670 & Below
1 CARBURETOR 3303-812647T1
1 CARBURETOR 3303-812648T 3303-812648, 3303-9720 (5 H.P.) SN# USA-A838661/Belgium-9542671 & Up
2 MAIN NOZZLE 16249
2 MAIN NOZZLE 19248
2 MAIN NOZZLE 812649
2 MAIN NOZZLE 812650
3 MAIN JET 78,16250
3 JET, Main 80,19249
3 MAIN JET 78,16250
4 JET, Pilot 52,16251
4 JET, Pilot 55,19250
4 JET, Pilot 52,16251
5 CAP, SLOW JET 16252
6 FLOAT VALVE 16254
7 CLIP, FLOAT VALVE 54-16255
8 FLOAT 16253
9 PIN, FLOAT 17-16256
10 SCREW, FLOAT 10-16257
11 FLOAT BOWL 16258
12 O-RING, FLOAT BOWL 25-16259
13 SCREW, (M4 x 12), FLOAT BOWL 10-16260
14 SCREW, Drain 10-16261
15 GASKET, DRAIN SCREW 27-16262
16 GASKET, PUMP BODY 27-16326
17 DIAPHRAGM 16325
18 BODY, Pump 16268
19 CHECK VALVE 21-16269
20 SCREW, CHECK VALVE TO BODY 10-16270
21 NUT, CHECK VALVE SCREW 11-16271
22 DIAPHRAGM 16275
23 GASKET, PUMP COVER 27-16274
24 COVER, Pump 16272
25 SCREW, PUMP COVER 10-162606
26 SCREW, Adjusting 10-16265
26 SCREW, Adjusting 10-812935
27 SPRING, ADJUSTING SCREW 24-16266
28 SCREW 10-16263
29 SPRING, STOP SCREW 24-16264
30 SCREW 10-16267
31 GASKET, CARBURETOR 27-16327
32 BRACKET, BAFFLE PLATE 8M0207654
33 BOLT, (M6 x 85), BRACKET 10-855809003 10-16329002
34 LOCKWASHER, BRACKET BOLT 13-16818
35 PLATE, Baffle 812936 16330 SN# USA-A838180/Belgium-9542670 & Below
35 PLATE, Baffle 812936 16330 SN# USA-A838181/Belgium-9542671 & Up
36 SCREW, BAFFLE PLATE 10-16334
37 WASHER, BAFFLE PLATE SCREW 12-16335
38 ROD, Choke 16331
39 GROMMET, CHOKE ROD 25-16332
40 ROD, Snap 16333
41 CONNECTOR, Fuel - Brass 22-8M0182334
42 SCREW, (M6 x 40) 10-4000333
43 WASHER, Stainless Steel 12-16826
44 HOSE (6-1/2") 32-17668
45 FILTER, Fuel 35-8M0157133
46 HOSE (5-1/4") 32-17669
47 CLIP, Stainless Steel 54-95395
48 CLAMP 54-8M0130961
1 CARBURETOR 3303-812647T1
1 CARBURETOR 3303-812648T 3303-812648, 3303-9720 (5 H.P.) SN# USA-A838660/Belgium-9542670 & Below
1 CARBURETOR 3303-812647T1
1 CARBURETOR 3303-812648T 3303-812648, 3303-9720 (5 H.P.) SN# USA-A838661/Belgium-9542671 & Up
2 MAIN NOZZLE 16249
2 MAIN NOZZLE 19248
2 MAIN NOZZLE 812649
2 MAIN NOZZLE 812650
3 MAIN JET 78,16250
3 JET, Main 80,19249
3 MAIN JET 78,16250
4 JET, Pilot 52,16251
4 JET, Pilot 55,19250
4 JET, Pilot 52,16251
5 CAP, SLOW JET 16252
6 FLOAT VALVE 16254
7 CLIP, FLOAT VALVE 54-16255
8 FLOAT 16253
9 PIN, FLOAT 17-16256
10 SCREW, FLOAT 10-16257
11 FLOAT BOWL 16258
12 O-RING, FLOAT BOWL 25-16259
13 SCREW, (M4 x 12), FLOAT BOWL 10-16260
14 SCREW, Drain 10-16261
15 GASKET, DRAIN SCREW 27-16262
16 GASKET, PUMP BODY 27-16326
17 DIAPHRAGM 16325
18 BODY, Pump 16268
19 CHECK VALVE 21-16269
20 SCREW, CHECK VALVE TO BODY 10-16270
21 NUT, CHECK VALVE SCREW 11-16271
22 DIAPHRAGM 16275
23 GASKET, PUMP COVER 27-16274
24 COVER, Pump 16272
25 SCREW, PUMP COVER 10-162606
26 SCREW, Adjusting 10-16265
26 SCREW, Adjusting 10-812935
27 SPRING, ADJUSTING SCREW 24-16266
28 SCREW 10-16263
29 SPRING, STOP SCREW 24-16264
30 SCREW 10-16267
31 GASKET, CARBURETOR 27-16327
32 BRACKET, BAFFLE PLATE 8M0207654
33 BOLT, (M6 x 85), BRACKET 10-855809003 10-16329002
34 LOCKWASHER, BRACKET BOLT 13-16818
35 PLATE, Baffle 812936 16330 SN# USA-A838180/Belgium-9542670 & Below
35 PLATE, Baffle 812936 16330 SN# USA-A838181/Belgium-9542671 & Up
36 SCREW, BAFFLE PLATE 10-16334
37 WASHER, BAFFLE PLATE SCREW 12-16335
38 ROD, Choke 16331
39 GROMMET, CHOKE ROD 25-16332
40 ROD, Snap 16333
41 CONNECTOR, Fuel - Brass 22-8M0182334
42 SCREW, (M6 x 40) 10-4000333
43 WASHER, Stainless Steel 12-16826
44 HOSE (6-1/2") 32-17668
45 FILTER, Fuel 35-8M0157133
46 HOSE (5-1/4") 32-17669
47 CLIP, Stainless Steel 54-95395
48 CLAMP 54-8M0130961

CLAMP AND SWIVEL BRACKETS

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) CLAMP AND SWIVEL BRACKETS:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) CLAMP AND SWIVEL BRACKETS Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET (STARBORAD) 3406-9622T6
2 CLAMP BRACKET (PORT) 3406-96231
3 BOLT, CLAMP BRACKET 10-898101337 10-95373
4 WASHER, CLAMP BRACKET BOLT 12-95375
5 WASHER, CLAMP BRACKET BOLT 12-16192
6 NUT, CLAMP BRACKET BOLT 11-95374
7 DISTANCE PLATE, CLAMP BRACKET 16193
8 SCREW, DISTANCE PLATE 10-16194
9 SPRING, CLAMP BRACKET 24-161951
10 SCREW, CLAMP BRACKET SPRING 10-16196
11 WASHER, CLAMP BRACKET SPRING SCREW 12-16197
12 THRUST ROD 16198004
13 SPRING, THRUST ROD 24-8150931
14 CLAMP SCREW ASSEMBLY 10-16200
15 PAD, CLAMP SCREW 12-95379
16 SWIVEL BRACKET 3407-813029T1
16 SWIVEL BRACKET 3407-813029T1
17 BOLT, SWIVEL BRACKET 10-16201
18 WASHER, Stainless Steel, SWIVEL BRACKET BOLT 12-16826
19 BUSHING, SWIVEL BRACKET (UPPER) 23-8M0057473 23-824966, 23-16202
20 BUSHING, SWIVEL BRACKET (LOWER) 23-16203
21 THRUST PLATE 16204
22 SCREW, FRICTION PLATE 10-162061
23 SPRING, FRICTION PLATE SCREW 24-953838
25 FRICTION PLATE, SWIVEL BRACKET 162051
26 STOP ASSEMBLY, Tilt 8M0045584 825112A 2, 825112A 3
27 GRIP, TILT STOP 16208
28 BUSHING, TILT STOP 23-16209
29 SET PLATE, TILT STOP 16210002
30 BOLT, SET PLATE 10-95396
31 LOCKWASHER, SET PLATE SCREW 13-400256
32 SPRING, TILT STOP 24-16212
33 ARM, Reverse Lock 16213
34 SPRING, REVERSE LOCK ARM (RIGHT) 24-16215
35 SPRING, REVERSE LOCK ARM (LEFT) 24-16216
36 BOLT, REVERSE LOCK ARM 10-16223
37 WASHER, Stainless Steel, REVERSE LOCK ARM BOLT 12-16826
1 CLAMP BRACKET (STARBORAD) 3406-9622T6
2 CLAMP BRACKET (PORT) 3406-96231
3 BOLT, CLAMP BRACKET 10-898101337 10-95373
4 WASHER, CLAMP BRACKET BOLT 12-95375
5 WASHER, CLAMP BRACKET BOLT 12-16192
6 NUT, CLAMP BRACKET BOLT 11-95374
7 DISTANCE PLATE, CLAMP BRACKET 16193
8 SCREW, DISTANCE PLATE 10-16194
9 SPRING, CLAMP BRACKET 24-161951
10 SCREW, CLAMP BRACKET SPRING 10-16196
11 WASHER, CLAMP BRACKET SPRING SCREW 12-16197
12 THRUST ROD 16198004
13 SPRING, THRUST ROD 24-8150931
14 CLAMP SCREW ASSEMBLY 10-16200
15 PAD, CLAMP SCREW 12-95379
16 SWIVEL BRACKET 3407-813029T1
16 SWIVEL BRACKET 3407-813029T1
17 BOLT, SWIVEL BRACKET 10-16201
18 WASHER, Stainless Steel, SWIVEL BRACKET BOLT 12-16826
19 BUSHING, SWIVEL BRACKET (UPPER) 23-8M0057473 23-824966, 23-16202
20 BUSHING, SWIVEL BRACKET (LOWER) 23-16203
21 THRUST PLATE 16204
22 SCREW, FRICTION PLATE 10-162061
23 SPRING, FRICTION PLATE SCREW 24-953838
25 FRICTION PLATE, SWIVEL BRACKET 162051
26 STOP ASSEMBLY, Tilt 8M0045584 825112A 2, 825112A 3
27 GRIP, TILT STOP 16208
28 BUSHING, TILT STOP 23-16209
29 SET PLATE, TILT STOP 16210002
30 BOLT, SET PLATE 10-95396
31 LOCKWASHER, SET PLATE SCREW 13-400256
32 SPRING, TILT STOP 24-16212
33 ARM, Reverse Lock 16213
34 SPRING, REVERSE LOCK ARM (RIGHT) 24-16215
35 SPRING, REVERSE LOCK ARM (LEFT) 24-16216
36 BOLT, REVERSE LOCK ARM 10-16223
37 WASHER, Stainless Steel, REVERSE LOCK ARM BOLT 12-16826

COWLING

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) COWLING:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) COWLING Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY 2189-9626A1
1 TOP COWL ASSEMBLY 2189-9721
2 GROMMET, TOP COWL 25-162282
3 BOTTOM COWL 2189-825984A2
4 BOLT, BOTTOM COWL 10-16832
5 WASHER, Stainless Steel, BOTTOM COWL BOLT 12-16826
6 HOOK LEVER 162181
7 SEAL, HOOK LEVER 26-16219
8 BUSHING, HOOK LEVER 23-16220
9 COVER HOOK 16222
10 BOLT, (M6 x 14), COVER HOOK 10-16223
11 LOCKWASHER, COVER HOOK BOLT 13-400256
12 WASHER, COVER HOOK BOLT 12-953921
13 WAVE WASHER, COVER HOOK 13-16221
14 GROMMET, STARTER LOCK ROD 25-16231
15 GROMMET, THROTTLE LEVER 25-16225
16 GROMMET, CARBURETOR DRAIN 25-16226
17 DECAL, Fuel Cock 37-16227
18 TOOL KIT 91-16229
19 SAFETY ROPE 50-16230
20 PLUG 19-18670
1 TOP COWL ASSEMBLY 2189-9626A1
1 TOP COWL ASSEMBLY 2189-9721
2 GROMMET, TOP COWL 25-162282
3 BOTTOM COWL 2189-825984A2
4 BOLT, BOTTOM COWL 10-16832
5 WASHER, Stainless Steel, BOTTOM COWL BOLT 12-16826
6 HOOK LEVER 162181
7 SEAL, HOOK LEVER 26-16219
8 BUSHING, HOOK LEVER 23-16220
9 COVER HOOK 16222
10 BOLT, (M6 x 14), COVER HOOK 10-16223
11 LOCKWASHER, COVER HOOK BOLT 13-400256
12 WASHER, COVER HOOK BOLT 12-953921
13 WAVE WASHER, COVER HOOK 13-16221
14 GROMMET, STARTER LOCK ROD 25-16231
15 GROMMET, THROTTLE LEVER 25-16225
16 GROMMET, CARBURETOR DRAIN 25-16226
17 DECAL, Fuel Cock 37-16227
18 TOOL KIT 91-16229
19 SAFETY ROPE 50-16230
20 PLUG 19-18670

CYLINDER BLOCK/CRANKSHAFT/PISTON

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) CYLINDER BLOCK/CRANKSHAFT/PISTON:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) CYLINDER BLOCK/CRANKSHAFT/PISTON Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 878-9629
1 CYLINDER BLOCK 878-812938
2 PIN, Dowel 17-95218
3 BOLT, CYLINDER BLOCK 10-16695
4 BOLT, CYLINDER BLOCK 10-16696
5 LOCKWASHER, CYLINDER BLOCK BOLTS 13-16818
6 CYLINDER HEAD 979-96301
7 GASKET, CYLINDER HEAD 27-812939015 27-812939, 27-16697 SN# USA-A838180/Belgium-9542670 & Below
7 GASKET, CYLINDER HEAD 27-812939015 27-812939, 27-16697 SN# USA-A838181/Belgium-9542671 & Up
8 BOLT, CYLINDER HEAD 10-16126
9 WASHER, CYLINDER HEAD BOLT 12-4002217
10 SPARK PLUG, (NGK#BP7HS-10) 33-8M0114744
11 CHECK VALVE 21-16700
12 SPRING, CHECK VALVE 24-16701
13 REED VALVE 34-16706
14 STOP, REED VALVE 34-16707
14 STOP, REED VALVE 34-17666
15 SCREW, REED STOP 10-16820
16 HEAD, CYLINDER BLOCK 8150162
17 SEAL, Oil, HEAD 26-8M0101649
18 GASKET, HEAD 27-8M0152378
19 BOLT, HEAD 10-16705 10-95302
20 LOCKWASHER, HEAD BOLT 13-400256
21 CLIP, PISTON PIN 53-16057
22 KEY, CRANKSHAFT 28-16053
23 BEARING, Ball, CRANKSHAFT 30-16049
24 THRUST PLATE 8537122
25 SEAL, Oil, CRANKSHAFT 26-16051
26 BEARING, Roller, CONNECTING ROD 31-16052
27 PISTON 779-9615T
27 PISTON 779-9616T
28 RING, Piston 39-8M0080357
28 RING, Piston 39-8M0080356
29 PIN, Piston 41-898101918 41-16056
30 HOSE, (160 mm) 32-8M0057112
31 CHECK VALVE 21-42657A3
32 CLIP 54-95224
33 CRANKSHAFT ASSEMBLY 474-879147T15 474-9614
34 CRANKSHAFT 463-813044
35 CRANKSHAFT 463-813045
36 PIN, Crank 813046
37 CONNECTING ROD 629-813047
38 BEARING 31-813048
- POWERHEAD ASSEMBLY, COMPLETE 815040T05 815040T04, 815040T03, 815040T 1 (4 H.P.) SN# USA-A838180/Belgium-9542670 & Below
- POWERHEAD ASSEMBLY, COMPLETE 813024
- POWERHEAD ASSEMBLY, COMPLETE 19253
- POWERHEAD ASSEMBLY, COMPLETE 813025
1 CYLINDER BLOCK 878-9629
1 CYLINDER BLOCK 878-812938
2 PIN, Dowel 17-95218
3 BOLT, CYLINDER BLOCK 10-16695
4 BOLT, CYLINDER BLOCK 10-16696
5 LOCKWASHER, CYLINDER BLOCK BOLTS 13-16818
6 CYLINDER HEAD 979-96301
7 GASKET, CYLINDER HEAD 27-812939015 27-812939, 27-16697 SN# USA-A838180/Belgium-9542670 & Below
7 GASKET, CYLINDER HEAD 27-812939015 27-812939, 27-16697 SN# USA-A838181/Belgium-9542671 & Up
8 BOLT, CYLINDER HEAD 10-16126
9 WASHER, CYLINDER HEAD BOLT 12-4002217
10 SPARK PLUG, (NGK#BP7HS-10) 33-8M0114744
11 CHECK VALVE 21-16700
12 SPRING, CHECK VALVE 24-16701
13 REED VALVE 34-16706
14 STOP, REED VALVE 34-16707
14 STOP, REED VALVE 34-17666
15 SCREW, REED STOP 10-16820
16 HEAD, CYLINDER BLOCK 8150162
17 SEAL, Oil, HEAD 26-8M0101649
18 GASKET, HEAD 27-8M0152378
19 BOLT, HEAD 10-16705 10-95302
20 LOCKWASHER, HEAD BOLT 13-400256
21 CLIP, PISTON PIN 53-16057
22 KEY, CRANKSHAFT 28-16053
23 BEARING, Ball, CRANKSHAFT 30-16049
24 THRUST PLATE 8537122
25 SEAL, Oil, CRANKSHAFT 26-16051
26 BEARING, Roller, CONNECTING ROD 31-16052
27 PISTON 779-9615T
27 PISTON 779-9616T
28 RING, Piston 39-8M0080357
28 RING, Piston 39-8M0080356
29 PIN, Piston 41-898101918 41-16056
30 HOSE, (160 mm) 32-8M0057112
31 CHECK VALVE 21-42657A3
32 CLIP 54-95224
33 CRANKSHAFT ASSEMBLY 474-879147T15 474-9614
34 CRANKSHAFT 463-813044
35 CRANKSHAFT 463-813045
36 PIN, Crank 813046
37 CONNECTING ROD 629-813047
38 BEARING 31-813048
- POWERHEAD ASSEMBLY, COMPLETE 815040T05 815040T04, 815040T03, 815040T 1 (4 H.P.) SN# USA-A838180/Belgium-9542670 & Below
- POWERHEAD ASSEMBLY, COMPLETE 813024
- POWERHEAD ASSEMBLY, COMPLETE 19253
- POWERHEAD ASSEMBLY, COMPLETE 813025

DRIVESHAFT HOUSING/GEAR HOUSING

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) DRIVESHAFT HOUSING/GEAR HOUSING:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) DRIVESHAFT HOUSING/GEAR HOUSING Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING, Driveshaft 1599-825134A1
1 HOUSING, Driveshaft 1500-8M0089106 1599-825136A 1 (LONG) SN# USA-A838181/Belgium-9542671 & Up
1 HOUSING, Driveshaft 1599-825134A1
1 HOUSING, Driveshaft 1500-8M0089106 1599-825136A 1 (LONG) SN# USA-A838180/Belgium-9542670 & Below
2 BUSHING, SHIFT LEVER 23-16114
3 BOLT, DRIVESHAFT HOUSING 10-16830
4 WASHER, Stainless Steel, DRIVESHAFT HOUSING BOLT 12-16826
5 PLUG, Water 19-879194296 19-803592, 19-16116
6 GASKET, WATER PLUG 27-95220
7 GASKET, DRIVESHAFTG HOUSING 27-812947001 27-812947, 27-16115
8 PIN, Dowel, DRIVESHAFT HOUSING 17-16119
9 GROMMET, CAM ROD 25-161181
10 GROMMET, DRIVESHAFT HOUSING 25-16117
11 BUSHING, DRIVESHAFT 827663A1
12 RETAINER, DRIVESHAFT BUSHING 16121
13 SCREW 10-823042067
13 SCREW, (25 mm) 10-16123
14 GEAR HOUSING ASSEMBLY 1668-825132T30 1668-825132T17, 1668-825132T 1
14 GEAR HOUSING ASSEMBLY 1668-9621T6
15 BUSHING, GEAR HOUSING 23-16124
16 ANODE 97-823912 16127
17 BOLT, (M6 x 16), ANODE 10-16832
18 PLUG, OIL 22-8M0229353
19 GASKET, OIL PLUG 27-95220
20 BOLT, GEAR HOUSING (FRONT) 10-16125
21 WASHER, Stainless Steel, GEAR HOUSING BOLT 12-16826
22 BOLT, GEAR HOUSING (REAR) 10-16126
23 WASHER, REAR GEAR HOUSING BOLT 12-16192
24 STRAINER, Water 16133
25 SCREW, WATER STRAINER 10-16134
26 BEARING, Ball, BEVEL GEAR 30-16128
27 BEARING, Ball, PROPELLER SHAFT 30-16132
28 SEAL, Oil, PROPELLER SHAFT 26-16130
29 O-RING, PROPELLER SHAFT HOUSING 25-16131
30 HOUSING, PROPELLER SHAFT 825118T 825118, 16129
31 BOLT, PROPELLER SHAFT 10-16832
32 WASHER, Stainless Steel, PROPELLER SHAFT BOLT 12-16826
1 HOUSING, Driveshaft 1599-825134A1
1 HOUSING, Driveshaft 1500-8M0089106 1599-825136A 1 (LONG) SN# USA-A838181/Belgium-9542671 & Up
1 HOUSING, Driveshaft 1599-825134A1
1 HOUSING, Driveshaft 1500-8M0089106 1599-825136A 1 (LONG) SN# USA-A838180/Belgium-9542670 & Below
2 BUSHING, SHIFT LEVER 23-16114
3 BOLT, DRIVESHAFT HOUSING 10-16830
4 WASHER, Stainless Steel, DRIVESHAFT HOUSING BOLT 12-16826
5 PLUG, Water 19-879194296 19-803592, 19-16116
6 GASKET, WATER PLUG 27-95220
7 GASKET, DRIVESHAFTG HOUSING 27-812947001 27-812947, 27-16115
8 PIN, Dowel, DRIVESHAFT HOUSING 17-16119
9 GROMMET, CAM ROD 25-161181
10 GROMMET, DRIVESHAFT HOUSING 25-16117
11 BUSHING, DRIVESHAFT 827663A1
12 RETAINER, DRIVESHAFT BUSHING 16121
13 SCREW 10-823042067
13 SCREW, (25 mm) 10-16123
14 GEAR HOUSING ASSEMBLY 1668-825132T30 1668-825132T17, 1668-825132T 1
14 GEAR HOUSING ASSEMBLY 1668-9621T6
15 BUSHING, GEAR HOUSING 23-16124
16 ANODE 97-823912 16127
17 BOLT, (M6 x 16), ANODE 10-16832
18 PLUG, OIL 22-8M0229353
19 GASKET, OIL PLUG 27-95220
20 BOLT, GEAR HOUSING (FRONT) 10-16125
21 WASHER, Stainless Steel, GEAR HOUSING BOLT 12-16826
22 BOLT, GEAR HOUSING (REAR) 10-16126
23 WASHER, REAR GEAR HOUSING BOLT 12-16192
24 STRAINER, Water 16133
25 SCREW, WATER STRAINER 10-16134
26 BEARING, Ball, BEVEL GEAR 30-16128
27 BEARING, Ball, PROPELLER SHAFT 30-16132
28 SEAL, Oil, PROPELLER SHAFT 26-16130
29 O-RING, PROPELLER SHAFT HOUSING 25-16131
30 HOUSING, PROPELLER SHAFT 825118T 825118, 16129
31 BOLT, PROPELLER SHAFT 10-16832
32 WASHER, Stainless Steel, PROPELLER SHAFT BOLT 12-16826

FUEL TANK(4 HORSEPOWER)

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) FUEL TANK(4 HORSEPOWER):

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) FUEL TANK(4 HORSEPOWER) Diagram
Position No. Part Name OEM Number Supersedes
1 TANK, Fuel 1258-824964A03 1258-824964A 2 SN# USA-A838181/Belgium-9542671 & Up
1 TANK, Fuel 1258-824964A03 1258-824964A 2 SN# USA-A838180/Belgium-9542670 & Below
2 CAP, FUEL TANK 36-812952 36-16232 SN# USA-A838181/Belgium-9542671 & Up
3 GASKET, CAP 27-8M0065762 27-815087, 27-95388 SN# USA-A838181/Belgium-9542671 & Up
4 CAP, FUEL TANK 36-812952 36-16232 SN# USA-A838180/Belgium-9542670 & Below
5 GASKET, FUEL TANK CAP 27-16233
6 ROPE, FUEL TANK CAP 50-16831
7 STRAINER, TANK CAP 16234
8 LOCKWASHER, MOUNT 13-400256
9 WASHER, MOUNT 12-898101937 12-16238
10 NUT, MOUNT 11-400212
11 BRACKET, FUEL TANK 8M0046049 16239
12 BOLT, FUEL TANK BRACKET 10-16832
13 LOCKWASHER, FUEL TANK BRACKET BOLT 13-400256
14 FUEL COCK ASSEMBLY 22-16240
15 CLIP, Stainless Steel, FUEL HOSE 54-95395
16 HOSE, FUEL 32-16246
17 TUBE, FUEL COCK ROD 32-16242001
18 ROD, FUEL COCK 16241
19 RUBBER, FUEL COCK ROD 16244
20 KNOB, FUEL COCK ROD 16243
21 SCREW, KNOB 10-16245
22 HOSE, (117 mm), FUEL 32-16247
23 FILTER, Fuel 35-8M0157133
24 SEAL, FUEL TANK 26-8M0099393 26-16235 2
25 MOUNT, FUEL TANK 16236
26 WASHER, MOUNT 12-953921
1 TANK, Fuel 1258-824964A03 1258-824964A 2 SN# USA-A838181/Belgium-9542671 & Up
1 TANK, Fuel 1258-824964A03 1258-824964A 2 SN# USA-A838180/Belgium-9542670 & Below
2 CAP, FUEL TANK 36-812952 36-16232 SN# USA-A838181/Belgium-9542671 & Up
3 GASKET, CAP 27-8M0065762 27-815087, 27-95388 SN# USA-A838181/Belgium-9542671 & Up
4 CAP, FUEL TANK 36-812952 36-16232 SN# USA-A838180/Belgium-9542670 & Below
5 GASKET, FUEL TANK CAP 27-16233
6 ROPE, FUEL TANK CAP 50-16831
7 STRAINER, TANK CAP 16234
8 LOCKWASHER, MOUNT 13-400256
9 WASHER, MOUNT 12-898101937 12-16238
10 NUT, MOUNT 11-400212
11 BRACKET, FUEL TANK 8M0046049 16239
12 BOLT, FUEL TANK BRACKET 10-16832
13 LOCKWASHER, FUEL TANK BRACKET BOLT 13-400256
14 FUEL COCK ASSEMBLY 22-16240
15 CLIP, Stainless Steel, FUEL HOSE 54-95395
16 HOSE, FUEL 32-16246
17 TUBE, FUEL COCK ROD 32-16242001
18 ROD, FUEL COCK 16241
19 RUBBER, FUEL COCK ROD 16244
20 KNOB, FUEL COCK ROD 16243
21 SCREW, KNOB 10-16245
22 HOSE, (117 mm), FUEL 32-16247
23 FILTER, Fuel 35-8M0157133
24 SEAL, FUEL TANK 26-8M0099393 26-16235 2
25 MOUNT, FUEL TANK 16236
26 WASHER, MOUNT 12-953921

GEAR HOUSING COMPONENTS

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) GEAR HOUSING COMPONENTS:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) GEAR HOUSING COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 DRIVESHAFT 45-8M0076367 45-16135 1 (SHORT)
1 DRIVESHAFT 45-8M0076368 45-16136 1 (LONG)
2 BEARING, DRIVSHAFT 30-95347
3 KEY, DRIVESHAFT 28-16155
4 GEAR, DRIVESHAFT 43-16138
5 GASKET, LOWER WATER PUMP HOUSING 27-16164003
6 SHIM, LOWER WATER PUMP HOUSING (0.1) 15-161631
6 SHIM, LOWER WATER PUMP HOUSING (0.15) 15-8132761
7 SEAL, Oil, LOWER WATER PUMP HOUSING 26-16162
8 HOUSING, WATER PUMP (LOWER) 46-16161
9 RETAINER, CAM ROD BUSHING 16165
10 BOLT, Stainless Steel, BUSHING RETAINER 10-8M0204707
11 WASHER, Stainless Steel, RETAINER BOLT 12-16826
12 GASKET, WATER PUMP HOUSING PLATE 27-16160004
13 PLATE, WATER PUMP HOUSING 16159
14 GASKET, WATER PUMP HOUSING 27-8M0155369
15 IMPELLER 47-8M0204676
16 LINER, UPPER WATER PUMP HOUSING 16157
17 HOUSING, Upper Water Pump 46-16156
18 BOLT, UPPER WATER PUMP HOUSING 10-16125
19 WASHER, Stainless Steel, UPPER WATER PUMP HOUSING BOLT 12-16826
20 SEAL, WATER PUMP HOSE 26-16168
21 HOSE, WATER PUMP 32-16167
22 SEAL, LOWER WATER TUBE 26-16171
23 TUBE, Water 32-16169
23 TUBE, Water 32-16170
24 SHIM, (0.1), PROPELLER SHAFT GEAR 15-16141
24 SHIM, (0.15), PROPELLER SHAFT GEAR 15-813277
25 GEAR, PROPELLER SHAFT 43-812944 43-16137 SN# USA-A838181/Belgium-9542671 & Up
25 GEAR, PROPELLER SHAFT 43-812944 43-16137 SN# USA-A838180/Belgium-9542670 & Below
26 FOLLOWER, Cam, CLUTCH 16152
27 RETAINER, CLUTCH SPRING 16153
28 CLUTCH 52-812946
28 CLUTCH 52-16149
29 PIN, Clutch 17-16150
30 SPRING, CLUTCH 24-17667
31 PROPELLER SHAFT 44-195133
31 PROPELLER SHAFT 44-195133
32 WASHER, PROPELLER SHAFT GEAR 12-16140
33 GEAR, PROPELLER SHAFT 43-8129451
33 GEAR, PROPELLER SHAFT 43-8129451
34 THRUST HOLDER, PROPELLER 16145Q01
35 PROPELLER (STANDARD) 48-812949A02 48-812949002, 48-812949, 48-16142 SN# USA-A828331/Belgium-9523184 & Up
35 PROPELLER (STANDARD) 48-812949A02 48-812949002, 48-812949, 48-16142 SN# USA-A828330/Belgium-9523183 & Below
35 PROPELLER (8"PITCH) 48-812950A02 48-812950002, 48-812950, 48-16143 SN# USA-A829031/Belgium-9523184 & Up
35 PROPELLER (8"PITCH) 48-812950A02 48-812950002, 48-812950, 48-16143 SN# USA-A829030/Belgium-9523183 & Below
35 PROPELLER (6"PITCH) 48-16144A01
35 PROPELLER (6"PITCH-HI-REVERSETHURST) 48-812951A02 48-812951A 1 (SAILPOWER) USA SN# A829011 AND ABOVE, Belgium SN# 9523184 AND ABOVE
35 PROPELLER (6"PITCH-HI-REVERSETHURST) 48-812951A02 48-812951A 1 (SAILPOWER) USA SN# A829010 AND BELOW , Belgium SN# 9523183 AND BELOW
36 WASHER, PROPELLER NUT 12-16146
37 PROP NUT 11-16147
38 COTTER PIN, PROPELLER NUT 18-815026 18-16073, 18-99046M
39 GROMMET, WATER TUBE 25-18876
1 DRIVESHAFT 45-8M0076367 45-16135 1 (SHORT)
1 DRIVESHAFT 45-8M0076368 45-16136 1 (LONG)
2 BEARING, DRIVSHAFT 30-95347
3 KEY, DRIVESHAFT 28-16155
4 GEAR, DRIVESHAFT 43-16138
5 GASKET, LOWER WATER PUMP HOUSING 27-16164003
6 SHIM, LOWER WATER PUMP HOUSING (0.1) 15-161631
6 SHIM, LOWER WATER PUMP HOUSING (0.15) 15-8132761
7 SEAL, Oil, LOWER WATER PUMP HOUSING 26-16162
8 HOUSING, WATER PUMP (LOWER) 46-16161
9 RETAINER, CAM ROD BUSHING 16165
10 BOLT, Stainless Steel, BUSHING RETAINER 10-8M0204707
11 WASHER, Stainless Steel, RETAINER BOLT 12-16826
12 GASKET, WATER PUMP HOUSING PLATE 27-16160004
13 PLATE, WATER PUMP HOUSING 16159
14 GASKET, WATER PUMP HOUSING 27-8M0155369
15 IMPELLER 47-8M0204676
16 LINER, UPPER WATER PUMP HOUSING 16157
17 HOUSING, Upper Water Pump 46-16156
18 BOLT, UPPER WATER PUMP HOUSING 10-16125
19 WASHER, Stainless Steel, UPPER WATER PUMP HOUSING BOLT 12-16826
20 SEAL, WATER PUMP HOSE 26-16168
21 HOSE, WATER PUMP 32-16167
22 SEAL, LOWER WATER TUBE 26-16171
23 TUBE, Water 32-16169
23 TUBE, Water 32-16170
24 SHIM, (0.1), PROPELLER SHAFT GEAR 15-16141
24 SHIM, (0.15), PROPELLER SHAFT GEAR 15-813277
25 GEAR, PROPELLER SHAFT 43-812944 43-16137 SN# USA-A838181/Belgium-9542671 & Up
25 GEAR, PROPELLER SHAFT 43-812944 43-16137 SN# USA-A838180/Belgium-9542670 & Below
26 FOLLOWER, Cam, CLUTCH 16152
27 RETAINER, CLUTCH SPRING 16153
28 CLUTCH 52-812946
28 CLUTCH 52-16149
29 PIN, Clutch 17-16150
30 SPRING, CLUTCH 24-17667
31 PROPELLER SHAFT 44-195133
31 PROPELLER SHAFT 44-195133
32 WASHER, PROPELLER SHAFT GEAR 12-16140
33 GEAR, PROPELLER SHAFT 43-8129451
33 GEAR, PROPELLER SHAFT 43-8129451
34 THRUST HOLDER, PROPELLER 16145Q01
35 PROPELLER (STANDARD) 48-812949A02 48-812949002, 48-812949, 48-16142 SN# USA-A828331/Belgium-9523184 & Up
35 PROPELLER (STANDARD) 48-812949A02 48-812949002, 48-812949, 48-16142 SN# USA-A828330/Belgium-9523183 & Below
35 PROPELLER (8"PITCH) 48-812950A02 48-812950002, 48-812950, 48-16143 SN# USA-A829031/Belgium-9523184 & Up
35 PROPELLER (8"PITCH) 48-812950A02 48-812950002, 48-812950, 48-16143 SN# USA-A829030/Belgium-9523183 & Below
35 PROPELLER (6"PITCH) 48-16144A01
35 PROPELLER (6"PITCH-HI-REVERSETHURST) 48-812951A02 48-812951A 1 (SAILPOWER) USA SN# A829011 AND ABOVE, Belgium SN# 9523184 AND ABOVE
35 PROPELLER (6"PITCH-HI-REVERSETHURST) 48-812951A02 48-812951A 1 (SAILPOWER) USA SN# A829010 AND BELOW , Belgium SN# 9523183 AND BELOW
36 WASHER, PROPELLER NUT 12-16146
37 PROP NUT 11-16147
38 COTTER PIN, PROPELLER NUT 18-815026 18-16073, 18-99046M
39 GROMMET, WATER TUBE 25-18876

MAGNETO AND IGNITION COMPONENTS

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) MAGNETO AND IGNITION COMPONENTS:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) MAGNETO AND IGNITION COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL 262-9617
1 FLYWHEEL 200-8M0110989 262-815024, 262-812644 SN# USA-834681/Belgium-9542671 & Up
2 COIL, Exciter 16058T
3 SCREW, EXITER COIL 10-16059
4 CLAMP, EXCITER COIL WIRE 54-16060
5 SCREW, CLAMP 10-16821
6 NUT, FLYWHEEL 11-16071
7 WASHER, FLYWHEEL 12-16072
8 COIL, Pulser 160661
9 SCREW, PULSER COIL 10-16067 10-95305
10 COIL, Ignition 815113T02 16064A 1
11 BOLT, IGNITION COIL 10-16065
12 LOCKWASHER, IGNITION COIL BOLT 13-16818
13 GROMMET, PULSER COIL 25-16068
14 CD UNIT 16061T04
15 DAMPER, C.D. UNIT (FRONT) 878061 16062
16 DAMPER, C.D. UNIT (REAR) 878062 16063
17 COTTER PIN, C.D. UNIT 18-815026 18-16073, 18-99046M
18 SWITCH ASSEMBLY, Stop 87-823037A04 87-823037A 1, 87-898101306
20 ALTERNATOR 16074T
21 SCREW, ALTERNATOR 10-16059
22 CLAMP, ALTERNATOR 54-16060
23 SCREW, ALTERNATOR CLAMP 10-16821
24 RECTIFIER 16076A1
25 FUSE 89-16077
26 SCREW, RECTIFIER 10-16078
27 LOCKWASHER, RECTIFIER SCREW 13-16079
28 WASHER, Stainless Steel, RECTIFIER SCREW 12-8M0108373
29 CLAMP, RECTIFIER 54-8M0130961
30 NUT, Stainless Steel, RECTIFIER SCREW 11-16081
31 HARNESS, Extension 84-16822
32 GROMMET 25-16823
33 CABLE, Battery 84-16082
1 FLYWHEEL 262-9617
1 FLYWHEEL 200-8M0110989 262-815024, 262-812644 SN# USA-834681/Belgium-9542671 & Up
2 COIL, Exciter 16058T
3 SCREW, EXITER COIL 10-16059
4 CLAMP, EXCITER COIL WIRE 54-16060
5 SCREW, CLAMP 10-16821
6 NUT, FLYWHEEL 11-16071
7 WASHER, FLYWHEEL 12-16072
8 COIL, Pulser 160661
9 SCREW, PULSER COIL 10-16067 10-95305
10 COIL, Ignition 815113T02 16064A 1
11 BOLT, IGNITION COIL 10-16065
12 LOCKWASHER, IGNITION COIL BOLT 13-16818
13 GROMMET, PULSER COIL 25-16068
14 CD UNIT 16061T04
15 DAMPER, C.D. UNIT (FRONT) 878061 16062
16 DAMPER, C.D. UNIT (REAR) 878062 16063
17 COTTER PIN, C.D. UNIT 18-815026 18-16073, 18-99046M
18 SWITCH ASSEMBLY, Stop 87-823037A04 87-823037A 1, 87-898101306
20 ALTERNATOR 16074T
21 SCREW, ALTERNATOR 10-16059
22 CLAMP, ALTERNATOR 54-16060
23 SCREW, ALTERNATOR CLAMP 10-16821
24 RECTIFIER 16076A1
25 FUSE 89-16077
26 SCREW, RECTIFIER 10-16078
27 LOCKWASHER, RECTIFIER SCREW 13-16079
28 WASHER, Stainless Steel, RECTIFIER SCREW 12-8M0108373
29 CLAMP, RECTIFIER 54-8M0130961
30 NUT, Stainless Steel, RECTIFIER SCREW 11-16081
31 HARNESS, Extension 84-16822
32 GROMMET 25-16823
33 CABLE, Battery 84-16082

MISCELLANEOUS PARTS/ACCESSORIES

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) MISCELLANEOUS PARTS/ACCESSORIES:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) MISCELLANEOUS PARTS/ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 4/5 Hp 90-17242
- DECAL SET 37-15818A94
- DECAL SET 37-13681A00
- DECAL SET 37-15818A94
- OWNERS GUIDE 90-15794890
- PARTS MANUAL, 4/5 Hp 90-17242
- DECAL SET 37-15818A94
- DECAL SET 37-13681A00
- DECAL SET 37-15818A94
- OWNERS GUIDE 90-15794890

RECOIL STARTER, S#USA-A834680/Belgium-9542670 and Below

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) RECOIL STARTER, S#USA-A834680/Belgium-9542670 and Below:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) RECOIL STARTER, S#USA-A834680/Belgium-9542670 and Below Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING, Starter 16092
2 SHEAVE, Starter 16095
3 PAWL, STARTER SHEAVE 16096
4 E RING, PAWL 53-16097
5 SPRING, Guide, PAWL 24-16098
6 SPRING, PAWL 24-16099
7 GUIDE PLATE, SPRING 16100
8 HOUSING, STARTER SPRING 16101
9 SPRING, Starter 24-812645T 24-812645, 24-16102
10 PLATE, STARTER SPRING 16103
11 SHAFT, Starter 16104
12 BOLT, STARTER SHAFT 10-16105
13 WASHER, STARTER SHAFT BOLT 12-16106
14 NUT, STARTER SHAFT BOLT 11-400212
15 PLUG, STARTER SHEAVE 19-16111
16 BOLT, Stainless Steel, STARTER HOUSING 10-8M0204707
17 LOCKWASHER, STARTER HOUSING BOLT 13-400256
18 PLATE, STARTER 161101
19 ROPE, Starter 50-16108
20 HANDLE, Starter 95249
21 O-RING, STARTER ROPE 25-16109
22 LOCK, Starter 17634
23 SCREW, STARTER LOCK 10-17635
24 WASHER, STARTER LOCK SCREW 12-16335
25 COLLAR, STARTER LOCK 23-895130 23-17637, 23-17637001
26 SPRING, STARTER LOCK 24-812645007 24-17638
27 CAM, STARTER LOCK 812643 17639
28 SHOULDER SCREW, CAM 10-17640
29 WAVE WASHER, SHOULDER SCREW 13-17641
30 ROD, STARTER LOCK 17642001
31 SNAP, Link Rod 8M0169412
1 HOUSING, Starter 16092
2 SHEAVE, Starter 16095
3 PAWL, STARTER SHEAVE 16096
4 E RING, PAWL 53-16097
5 SPRING, Guide, PAWL 24-16098
6 SPRING, PAWL 24-16099
7 GUIDE PLATE, SPRING 16100
8 HOUSING, STARTER SPRING 16101
9 SPRING, Starter 24-812645T 24-812645, 24-16102
10 PLATE, STARTER SPRING 16103
11 SHAFT, Starter 16104
12 BOLT, STARTER SHAFT 10-16105
13 WASHER, STARTER SHAFT BOLT 12-16106
14 NUT, STARTER SHAFT BOLT 11-400212
15 PLUG, STARTER SHEAVE 19-16111
16 BOLT, Stainless Steel, STARTER HOUSING 10-8M0204707
17 LOCKWASHER, STARTER HOUSING BOLT 13-400256
18 PLATE, STARTER 161101
19 ROPE, Starter 50-16108
20 HANDLE, Starter 95249
21 O-RING, STARTER ROPE 25-16109
22 LOCK, Starter 17634
23 SCREW, STARTER LOCK 10-17635
24 WASHER, STARTER LOCK SCREW 12-16335
25 COLLAR, STARTER LOCK 23-895130 23-17637, 23-17637001
26 SPRING, STARTER LOCK 24-812645007 24-17638
27 CAM, STARTER LOCK 812643 17639
28 SHOULDER SCREW, CAM 10-17640
29 WAVE WASHER, SHOULDER SCREW 13-17641
30 ROD, STARTER LOCK 17642001
31 SNAP, Link Rod 8M0169412

RECOIL STARTER, S#USA-A834681/Belgium-9542671 and Up

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) RECOIL STARTER, S#USA-A834681/Belgium-9542671 and Up:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) RECOIL STARTER, S#USA-A834681/Belgium-9542671 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING, Starter 8M0227442
2 SPRING SET 24-812645T 24-812645, 24-16102
3 SHEEVE, Starter 812633
4 SPRING, Return 24-812634
5 RATCHET 8M0060217 812635
6 SPRING, Friction 24-812636
7 BOLT, STARTER SHAFT 10-8M0060218
8 FRICTION PLATE 812638
9 PULLEY, Starter 812642
10 BOLT 10-16828
11 LOCKWASHER 13-16818
12 FLYWHEEL 200-8M0110989 262-815024, 262-812644
13 PLATE, STARTER 161101
14 ROPE, Starter 50-12066Q10
15 HANDLE, Starter Rope 812640
16 RETAINER 812641
17 LOCK, Starter 17634
18 COLLAR, STARTER LOCK 23-895130 23-17637, 23-17637001
19 SPRING, STARTER LOCK 24-812645007 24-17638
20 WASHER, STARTER LOCK SCREW 12-16335
21 SCREW, STARTER LOCK 10-17635
22 CAM, STARTER LOCK 812643 17639
23 SNAP, Link Rod 8M0169412
24 WAVE WASHER, SHOULDER SCREW 13-17641
25 SHOULDER SCREW, CAM 10-17640
1 HOUSING, Starter 8M0227442
2 SPRING SET 24-812645T 24-812645, 24-16102
3 SHEEVE, Starter 812633
4 SPRING, Return 24-812634
5 RATCHET 8M0060217 812635
6 SPRING, Friction 24-812636
7 BOLT, STARTER SHAFT 10-8M0060218
8 FRICTION PLATE 812638
9 PULLEY, Starter 812642
10 BOLT 10-16828
11 LOCKWASHER 13-16818
12 FLYWHEEL 200-8M0110989 262-815024, 262-812644
13 PLATE, STARTER 161101
14 ROPE, Starter 50-12066Q10
15 HANDLE, Starter Rope 812640
16 RETAINER 812641
17 LOCK, Starter 17634
18 COLLAR, STARTER LOCK 23-895130 23-17637, 23-17637001
19 SPRING, STARTER LOCK 24-812645007 24-17638
20 WASHER, STARTER LOCK SCREW 12-16335
21 SCREW, STARTER LOCK 10-17635
22 CAM, STARTER LOCK 812643 17639
23 SNAP, Link Rod 8M0169412
24 WAVE WASHER, SHOULDER SCREW 13-17641
25 SHOULDER SCREW, CAM 10-17640

REMOTE CONTROL ATTACHING KIT

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) REMOTE CONTROL ATTACHING KIT:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) REMOTE CONTROL ATTACHING KIT Diagram
Position No. Part Name OEM Number Supersedes
1 ATTACHING KIT, Remote Control 16840A2
2 LEVER, THROTTLE WIRE 16848
3 WIRE, Throttle 17034
4 BOLT, (M6 x 14), THROTTLE WIRE LEVER 10-16223
5 LOCKWASHER, THROTTLE WIRE LEVER BOLT 13-400256
6 WASHER, THROTTLE WIRE LEVER BOLT 12-953921
7 COLLAR, THROTTLE WIRE LEVER 23-16849
8 HARNESS ASSEMBLY (DUEL STOP SWITCH) 84-17035
9 PIN, Lock 17-17031
10 PIN, LOCK PIN 17-17033
11 SPRING, LOCK PIN 24-17032
12 SLEEVE 17030
13 WASHER, CAP SPRING 12-17029
14 LEVER, Throttle 16847
15 BRACKET 17026
16 CAP, BRACKET 17027
17 SPRING, BRACKET CAP 24-17028
18 WAVE WASHER, THROTTLE LEVER 13-16221
19 SEAL, THROTTLE LEVER 26-16219
20 BUSHING, THROTTLE LEVER 23-16220
21 BRACKET 17023
22 BOLT, (M6 x 16), BRACKET 10-16832
23 LOCKWASHER, BRACKET BOLT 13-400256
24 NUT, BRACKET BOLT 11-400212
25 PLATE, Steering Hook 17024
26 BOLT, PLATE 10-4000354
27 WASHER, PLATE BOLT 12-16192
28 LOCKWASHER, PLATE BOLT 13-17025
29 NUT, PLATE BOLT 11-400213
30 SWITCH ASSEMBLY, Stop 87-823037A2
31 HARNESS ASSEMBLY (5.9M) 84-17162
32 GROMMET, STOP SWITCH HOLE 25-16226
33 BOLT, STOP SWITCH CLAMP 10-17174
34 WASHER, Stainless Steel, STOP SWITCH CLAMP BOLT 12-8M0108373
35 CLAMP, STOP SWITCH 54-17169
36 NUT, Stainless Steel, STOP SWITCH CLAMP BOLT 11-16081
1 ATTACHING KIT, Remote Control 16840A2
2 LEVER, THROTTLE WIRE 16848
3 WIRE, Throttle 17034
4 BOLT, (M6 x 14), THROTTLE WIRE LEVER 10-16223
5 LOCKWASHER, THROTTLE WIRE LEVER BOLT 13-400256
6 WASHER, THROTTLE WIRE LEVER BOLT 12-953921
7 COLLAR, THROTTLE WIRE LEVER 23-16849
8 HARNESS ASSEMBLY (DUEL STOP SWITCH) 84-17035
9 PIN, Lock 17-17031
10 PIN, LOCK PIN 17-17033
11 SPRING, LOCK PIN 24-17032
12 SLEEVE 17030
13 WASHER, CAP SPRING 12-17029
14 LEVER, Throttle 16847
15 BRACKET 17026
16 CAP, BRACKET 17027
17 SPRING, BRACKET CAP 24-17028
18 WAVE WASHER, THROTTLE LEVER 13-16221
19 SEAL, THROTTLE LEVER 26-16219
20 BUSHING, THROTTLE LEVER 23-16220
21 BRACKET 17023
22 BOLT, (M6 x 16), BRACKET 10-16832
23 LOCKWASHER, BRACKET BOLT 13-400256
24 NUT, BRACKET BOLT 11-400212
25 PLATE, Steering Hook 17024
26 BOLT, PLATE 10-4000354
27 WASHER, PLATE BOLT 12-16192
28 LOCKWASHER, PLATE BOLT 13-17025
29 NUT, PLATE BOLT 11-400213
30 SWITCH ASSEMBLY, Stop 87-823037A2
31 HARNESS ASSEMBLY (5.9M) 84-17162
32 GROMMET, STOP SWITCH HOLE 25-16226
33 BOLT, STOP SWITCH CLAMP 10-17174
34 WASHER, Stainless Steel, STOP SWITCH CLAMP BOLT 12-8M0108373
35 CLAMP, STOP SWITCH 54-17169
36 NUT, Stainless Steel, STOP SWITCH CLAMP BOLT 11-16081

SHIFT COMPONENTS

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) SHIFT COMPONENTS:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) SHIFT COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Shift 8130275
1 LEVER, Shift 8130275
2 STOPPER, SHIFT LEVER 30-812937 30-16182 SN# USA-A830691/Belgium-9542671 & Up
2 STOPPER, SHIFT LEVER 30-812937 30-16182 SN# USA-A830690/Belgium-9542670 & Below
3 SPRING, SHIFT LEVER STOPPER 24-813028 24-16183 SN# USA-A830691/Belgium-9542671 & Up
3 SPRING, SHIFT LEVER STOPPER 24-813028 24-16183 SN# USA-A830690/Belgium-9542670 & Below
4 LEVER, SHIFT ROD 16184
5 BOLT, SHIFT ROD LEVER 10-16185
6 PIN, SHIFT LEVER 17-16188
7 COTTER PIN, SHIFT ROD LEVER PIN 18-16189
8 O-RING, SHIFT LEVER 25-16181
9 SHIFT ROD 16186
9 SHIFT ROD 16187
10 WASHER, Stainless Steel, SHIFT ROD 12-16826
11 JOINT, SHIFT ROD 16190
12 BOLT, (M6 x 16), SHIFT ROD JOINT 10-16832
13 WASHER, Stainless Steel, SHIFT ROD JOINT BOLT 12-16826
14 CAM ROD 8M0044705
14 CAM ROD 8M0058365 16174 (LONG)
15 PIN, CAM ROD 17-16179
16 O-RING, UPPER CAM ROD 25-161771
17 BUSHING, CAM ROD 23-16176
18 O-RING, LOWER CAM ROD 25-16178
19 CAM 8M0090459
20 PIN, CLUTCH CAM 17-16175
1 LEVER, Shift 8130275
1 LEVER, Shift 8130275
2 STOPPER, SHIFT LEVER 30-812937 30-16182 SN# USA-A830691/Belgium-9542671 & Up
2 STOPPER, SHIFT LEVER 30-812937 30-16182 SN# USA-A830690/Belgium-9542670 & Below
3 SPRING, SHIFT LEVER STOPPER 24-813028 24-16183 SN# USA-A830691/Belgium-9542671 & Up
3 SPRING, SHIFT LEVER STOPPER 24-813028 24-16183 SN# USA-A830690/Belgium-9542670 & Below
4 LEVER, SHIFT ROD 16184
5 BOLT, SHIFT ROD LEVER 10-16185
6 PIN, SHIFT LEVER 17-16188
7 COTTER PIN, SHIFT ROD LEVER PIN 18-16189
8 O-RING, SHIFT LEVER 25-16181
9 SHIFT ROD 16186
9 SHIFT ROD 16187
10 WASHER, Stainless Steel, SHIFT ROD 12-16826
11 JOINT, SHIFT ROD 16190
12 BOLT, (M6 x 16), SHIFT ROD JOINT 10-16832
13 WASHER, Stainless Steel, SHIFT ROD JOINT BOLT 12-16826
14 CAM ROD 8M0044705
14 CAM ROD 8M0058365 16174 (LONG)
15 PIN, CAM ROD 17-16179
16 O-RING, UPPER CAM ROD 25-161771
17 BUSHING, CAM ROD 23-16176
18 O-RING, LOWER CAM ROD 25-16178
19 CAM 8M0090459
20 PIN, CLUTCH CAM 17-16175

THROTTLE COMPONENTS

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Below is the parts list for Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) THROTTLE COMPONENTS:

Mercury 4/5 HP (1 CYL. PRODUCT OF JAPAN) THROTTLE COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE, Throttle 16075T4
2 DECAL, THROTTLE 37-8M0097201
3 WIRE, Throttle 16088
4 SHAFT, Throttle 16093
5 BUSHING, THROTTLE SHAFT 23-16336
6 SPACER, THROTTLE SHAFT 23-16191
7 FRICTION PIECE 813026 16337 SN# USA-A838181/Belgium-9542671 & Up
7 FRICTION PIECE 813026 16337 SN# USA-A838180/Belgium-9542670 & Below
8 SCREW, Adjusting, FRICTION PIECE 10-16087
9 WASHER, Stainless Steel, FRICTION PIECE SCREW 12-16826
10 NUT, FRICTION PIECE SCREW 11-400212
11 GRIP 16086
12 SCREW, GRIP 10-16094
13 BRACKET, THROTTLE SHAFT 16338
14 SCREW, BRACKET 10-16827
15 WASHER, Stainless Steel, BRACKET SCREW 12-16826
16 BUSHING, HANDLE 23-16083005
17 PIN, HANDLE RETAINER 17-16085
18 RETAINER, HANDLE 8M0207656
19 BOLT 10-16832
20 LOCKWASHER 13-400256
21 BRACKET, THROTTLE WIRE 16089
22 BOLT, THROTTLE WIRE BRACKET 10-16828
23 LOCKWASHER, BRACKET BOLT 13-16818
1 HANDLE, Throttle 16075T4
2 DECAL, THROTTLE 37-8M0097201
3 WIRE, Throttle 16088
4 SHAFT, Throttle 16093
5 BUSHING, THROTTLE SHAFT 23-16336
6 SPACER, THROTTLE SHAFT 23-16191
7 FRICTION PIECE 813026 16337 SN# USA-A838181/Belgium-9542671 & Up
7 FRICTION PIECE 813026 16337 SN# USA-A838180/Belgium-9542670 & Below
8 SCREW, Adjusting, FRICTION PIECE 10-16087
9 WASHER, Stainless Steel, FRICTION PIECE SCREW 12-16826
10 NUT, FRICTION PIECE SCREW 11-400212
11 GRIP 16086
12 SCREW, GRIP 10-16094
13 BRACKET, THROTTLE SHAFT 16338
14 SCREW, BRACKET 10-16827
15 WASHER, Stainless Steel, BRACKET SCREW 12-16826
16 BUSHING, HANDLE 23-16083005
17 PIN, HANDLE RETAINER 17-16085
18 RETAINER, HANDLE 8M0207656
19 BOLT 10-16832
20 LOCKWASHER 13-400256
21 BRACKET, THROTTLE WIRE 16089
22 BOLT, THROTTLE WIRE BRACKET 10-16828
23 LOCKWASHER, BRACKET BOLT 13-16818

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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