Mercury 4_5 (1 CYL. PRODUCT OF JAPAN) (9477830 THRU 9589153) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments

Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Use the Table of Contents below to jump to each diagram. For more details, click the part name or the OEM number to view its detailed page. A free PDF version of the catalog can be downloaded at the bottom of this page.

ACCESSORIES
CARBURETOR
CLAMP AND SWIVEL BRACKETS
COWLING
CYLINDER BLOCK/CRANKSHAFT/PISTON
DRIVESHAFT HOUSING/GEAR HOUSING
FUEL TANK(4 HORSEPOWER)
GEAR HOUSING COMPONENTS
MAGNETO AND IGNITION COMPONENTS
MISCELLANEOUS PARTS/ACCESSORIES
RECOIL STARTER, S#USA-A834680/Belgium-9542670 and Below
RECOIL STARTER, S#USA-A834681/Belgium-9542671 and Up
REMOTE CONTROL ATTACHING KIT
SHIFT COMPONENTS
THROTTLE COMPONENTS

ACCESSORIES

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) ACCESSORIES:

Position No.	Part Name	OEM Number
1	ALTERNATOR KIT	16837A2
2	ALTERNATOR	16074T
3	SCREW, ALTERNATOR	10-16059
4	CLAMP, ALTERNATOR	54-16060
5	SCREW, ALTERNATOR CLAMP	10-16821
6	RECTIFIER KIT	16838A4
7	RECTIFIER	16076A1
8	FUSE	89-16077
9	SCREW, RECTIFIER	10-16078
10	LOCKWASHER, RECTIFIER SCREW	13-16079
11	WASHER, Stainless Steel, RECTIFIER SCREW	12-8M0108373
12	CLAMP, RECTIFIER	54-8M0130961
12	CLAMP, RECTIFIER Comment: (SAILPOWER)	54-813275
13	NUT, Stainless Steel, RECTIFIER SCREW	11-16081
14	HARNESS, Extension	84-16822
15	GROMMET	25-16823
16	CABLE, Battery	84-16082
17	GUIDE KIT, Vertical Rope	16839A4
18	BRACKET	16839A4
19	PLATE, Seal	16113
20	SCREW, VERTICAL STARTING DEVICE	10-16827
21	WASHER, Stainless Steel	12-16826
22	FLUSHING ATTACHMENT	16841Q02
23	HARNESS KIT, Lighting	84-17175A2
24	REGULATOR ASSEMBLY, Voltage	84125T

CARBURETOR

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) CARBURETOR:

Position No.	Part Name	OEM Number	Supersedes
1	CARBURETOR Comment: (4 H.P.) SN# USA-A838180/Belgium-9542670 & Below	3303-812647T1
1	CARBURETOR Comment: (5 H.P.) SN# USA-A838660/Belgium-9542670 & Below	3303-812648T	3303-812648, 3303-9720 (5 H.P.) SN# USA-A838660/Belgium-9542670 & Below
1	CARBURETOR Comment: (4 H.P.) SN# USA-A838181/Belgium-9542671 & Up	3303-812647T1
1	CARBURETOR Comment: (5 H.P.) SN# USA-A838661/Belgium-9542671 & Up	3303-812648T	3303-812648, 3303-9720 (5 H.P.) SN# USA-A838661/Belgium-9542671 & Up
2	MAIN NOZZLE Comment: (4 H.P.) SN# USA-A838180/Belgium-9542670 & Below	16249
2	MAIN NOZZLE Comment: (5 H.P.) SN# USA-A838660/Belgium-9542670 & Below	19248
2	MAIN NOZZLE Comment: (4 H.P.) SN# USA-A838181/Belgium-9542671 & Up	812649
2	MAIN NOZZLE Comment: (5 H.P.) SN# USA-A838661/Belgium-9542671 & Up	812650
3	MAIN JET Comment: (4 H.P.)	78,16250
3	JET, Main Comment: (5 H.P.) SN# USA-A838660/Belgium-9542670 & Below	80,19249
3	MAIN JET Comment: (5 H.P.) SN# USA-A838661/Belgium-9542671 & Up	78,16250
4	JET, Pilot Comment: (4 H.P.)	52,16251
4	JET, Pilot Comment: (5 H.P.) SN# USA-A838180/Belium-9542670 & Up	55,19250
4	JET, Pilot Comment: (5 H.P.) SN# USA-A838181/Belgium-9542671 & Up	52,16251
5	CAP, SLOW JET	16252
6	FLOAT VALVE	16254
7	CLIP, FLOAT VALVE	54-16255
8	FLOAT	16253
9	PIN, FLOAT	17-16256
10	SCREW, FLOAT	10-16257
11	FLOAT BOWL	16258
12	O-RING, FLOAT BOWL	25-16259
13	SCREW, (M4 x 12), FLOAT BOWL	10-16260
14	SCREW, Drain	10-16261
15	GASKET, DRAIN SCREW	27-16262
16	GASKET, PUMP BODY	27-16326
17	DIAPHRAGM	16325
18	BODY, Pump	16268
19	CHECK VALVE	21-16269
20	SCREW, CHECK VALVE TO BODY	10-16270
21	NUT, CHECK VALVE SCREW	11-16271
22	DIAPHRAGM	16275
23	GASKET, PUMP COVER	27-16274
24	COVER, Pump	16272
25	SCREW, PUMP COVER	10-162606
26	SCREW, Adjusting Comment: SN# USA-A838660/Belgium-9542670 & Below	10-16265
26	SCREW, Adjusting Comment: (5 H.P.) SN# USA-A838661/Belgium-9542671 & Up	10-812935
27	SPRING, ADJUSTING SCREW	24-16266
28	SCREW	10-16263
29	SPRING, STOP SCREW	24-16264
30	SCREW	10-16267
31	GASKET, CARBURETOR	27-16327
32	BRACKET, BAFFLE PLATE	8M0207654
33	BOLT, (M6 x 85), BRACKET	10-855809003	10-16329002
34	LOCKWASHER, BRACKET BOLT	13-16818
35	PLATE, Baffle Comment: SN# USA-A838180/Belgium-9542670 & Below	812936	16330 SN# USA-A838180/Belgium-9542670 & Below
35	PLATE, Baffle Comment: SN# USA-A838181/Belgium-9542671 & Up	812936	16330 SN# USA-A838181/Belgium-9542671 & Up
36	SCREW, BAFFLE PLATE	10-16334
37	WASHER, BAFFLE PLATE SCREW	12-16335
38	ROD, Choke	16331
39	GROMMET, CHOKE ROD	25-16332
40	ROD, Snap	16333
41	CONNECTOR, Fuel - Brass Comment: 5 H.P FOR TANK/FUEL LINES SEE ACCESSORIES GUIDE	22-8M0182334
42	SCREW, (M6 x 40) Comment: 5 H.P FOR TANK/FUEL LINES SEE ACCESSORIES GUIDE	10-4000333
43	WASHER, Stainless Steel Comment: 5 H.P FOR TANK/FUEL LINES SEE ACCESSORIES GUIDE	12-16826
44	HOSE (6-1/2") Comment: 5 H.P FOR TANK/FUEL LINES SEE ACCESSORIES GUIDE	32-17668
45	FILTER, Fuel Comment: 5 H.P FOR TANK/FUEL LINES SEE ACCESSORIES GUIDE	35-8M0157133
46	HOSE (5-1/4") Comment: 5 H.P FOR TANK/FUEL LINES SEE ACCESSORIES GUIDE	32-17669
47	CLIP, Stainless Steel Comment: 5 H.P FOR TANK/FUEL LINES SEE ACCESSORIES GUIDE	54-95395
48	CLAMP Comment: 5 H.P FOR TANK/FUEL LINES SEE ACCESSORIES GUIDE	54-8M0130961

CLAMP AND SWIVEL BRACKETS

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) CLAMP AND SWIVEL BRACKETS:

Position No.	Part Name	OEM Number	Supersedes
1	CLAMP BRACKET (STARBORAD)	3406-9622T6
2	CLAMP BRACKET (PORT)	3406-96231
3	BOLT, CLAMP BRACKET	10-898101337	10-95373
4	WASHER, CLAMP BRACKET BOLT	12-95375
5	WASHER, CLAMP BRACKET BOLT	12-16192
6	NUT, CLAMP BRACKET BOLT	11-95374
7	DISTANCE PLATE, CLAMP BRACKET	16193
8	SCREW, DISTANCE PLATE	10-16194
9	SPRING, CLAMP BRACKET	24-161951
10	SCREW, CLAMP BRACKET SPRING	10-16196
11	WASHER, CLAMP BRACKET SPRING SCREW	12-16197
12	THRUST ROD	16198004
13	SPRING, THRUST ROD	24-8150931
14	CLAMP SCREW ASSEMBLY	10-16200
15	PAD, CLAMP SCREW	12-95379
16	SWIVEL BRACKET Comment: SN# USA-A838181/Belgium-9542671 & Up	3407-813029T1
16	SWIVEL BRACKET Comment: SN# USA-A838180/Belgium-9542670 & Below	3407-813029T1
17	BOLT, SWIVEL BRACKET	10-16201
18	WASHER, Stainless Steel, SWIVEL BRACKET BOLT	12-16826
19	BUSHING, SWIVEL BRACKET (UPPER)	23-8M0057473	23-824966, 23-16202
20	BUSHING, SWIVEL BRACKET (LOWER)	23-16203
21	THRUST PLATE	16204
22	SCREW, FRICTION PLATE	10-162061
23	SPRING, FRICTION PLATE SCREW	24-953838
25	FRICTION PLATE, SWIVEL BRACKET	162051
26	STOP ASSEMBLY, Tilt	8M0045584	825112A 2, 825112A 3
27	GRIP, TILT STOP	16208
28	BUSHING, TILT STOP	23-16209
29	SET PLATE, TILT STOP	16210002
30	BOLT, SET PLATE	10-95396
31	LOCKWASHER, SET PLATE SCREW	13-400256
32	SPRING, TILT STOP	24-16212
33	ARM, Reverse Lock	16213
34	SPRING, REVERSE LOCK ARM (RIGHT)	24-16215
35	SPRING, REVERSE LOCK ARM (LEFT)	24-16216
36	BOLT, REVERSE LOCK ARM	10-16223
37	WASHER, Stainless Steel, REVERSE LOCK ARM BOLT	12-16826

COWLING

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) COWLING:

Position No.	Part Name	OEM Number
1	TOP COWL ASSEMBLY Comment: (4 H.P.)	2189-9626A1
1	TOP COWL ASSEMBLY Comment: (5 H.P.)	2189-9721
2	GROMMET, TOP COWL	25-162282
3	BOTTOM COWL	2189-825984A2
4	BOLT, BOTTOM COWL	10-16832
5	WASHER, Stainless Steel, BOTTOM COWL BOLT	12-16826
6	HOOK LEVER	162181
7	SEAL, HOOK LEVER	26-16219
8	BUSHING, HOOK LEVER	23-16220
9	COVER HOOK	16222
10	BOLT, (M6 x 14), COVER HOOK	10-16223
11	LOCKWASHER, COVER HOOK BOLT	13-400256
12	WASHER, COVER HOOK BOLT	12-953921
13	WAVE WASHER, COVER HOOK	13-16221
14	GROMMET, STARTER LOCK ROD	25-16231
15	GROMMET, THROTTLE LEVER	25-16225
16	GROMMET, CARBURETOR DRAIN	25-16226
17	DECAL, Fuel Cock	37-16227
18	TOOL KIT	91-16229
19	SAFETY ROPE	50-16230
20	PLUG Comment: (5 H.P.)	19-18670

CYLINDER BLOCK/CRANKSHAFT/PISTON

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) CYLINDER BLOCK/CRANKSHAFT/PISTON:

Position No.	Part Name	OEM Number	Supersedes
1	CYLINDER BLOCK Comment: SN# USA-A838180/Belgium-9542670 & Below	878-9629
1	CYLINDER BLOCK Comment: SN# USA-A838181/Belgium-9542671 & Up	878-812938
2	PIN, Dowel	17-95218
3	BOLT, CYLINDER BLOCK	10-16695
4	BOLT, CYLINDER BLOCK	10-16696
5	LOCKWASHER, CYLINDER BLOCK BOLTS	13-16818
6	CYLINDER HEAD	979-96301
7	GASKET, CYLINDER HEAD Comment: SN# USA-A838180/Belgium-9542670 & Below	27-812939015	27-812939, 27-16697 SN# USA-A838180/Belgium-9542670 & Below
7	GASKET, CYLINDER HEAD Comment: SN# USA-A838181/Belgium-9542671 & Up	27-812939015	27-812939, 27-16697 SN# USA-A838181/Belgium-9542671 & Up
8	BOLT, CYLINDER HEAD	10-16126
9	WASHER, CYLINDER HEAD BOLT	12-4002217
10	SPARK PLUG, (NGK#BP7HS-10)	33-8M0114744
11	CHECK VALVE	21-16700
12	SPRING, CHECK VALVE	24-16701
13	REED VALVE	34-16706
14	STOP, REED VALVE Comment: (4 H.P.)	34-16707
14	STOP, REED VALVE Comment: (5 H.P.)	34-17666
15	SCREW, REED STOP	10-16820
16	HEAD, CYLINDER BLOCK	8150162
17	SEAL, Oil, HEAD	26-8M0101649
18	GASKET, HEAD	27-8M0152378
19	BOLT, HEAD	10-16705	10-95302
20	LOCKWASHER, HEAD BOLT	13-400256
21	CLIP, PISTON PIN	53-16057
22	KEY, CRANKSHAFT	28-16053
23	BEARING, Ball, CRANKSHAFT	30-16049
24	THRUST PLATE	8537122
25	SEAL, Oil, CRANKSHAFT	26-16051
26	BEARING, Roller, CONNECTING ROD	31-16052
27	PISTON Comment: (STANDARD)	779-9615T
27	PISTON Comment: (.5MM OVERSIZE)	779-9616T
28	RING, Piston Comment: (STANDARD)	39-8M0080357
28	RING, Piston Comment: (.5MM OVERSIZE)	39-8M0080356
29	PIN, Piston	41-898101918	41-16056
30	HOSE, (160 mm) Comment: SN# USA-A838181/Belgium-9542671 & Up	32-8M0057112
31	CHECK VALVE Comment: SN# USA-A838181/Belgium-9542671 & Up	21-42657A3
32	CLIP Comment: SN# USA-A838181/Belgium-9542671 & Up	54-95224
33	CRANKSHAFT ASSEMBLY	474-879147T15	474-9614
34	CRANKSHAFT	463-813044
35	CRANKSHAFT	463-813045
36	PIN, Crank	813046
37	CONNECTING ROD	629-813047
38	BEARING	31-813048
-	POWERHEAD ASSEMBLY, COMPLETE Comment: (4 H.P.) SN# USA-A838180/Belgium-9542670 & Below	815040T05	815040T04, 815040T03, 815040T 1 (4 H.P.) SN# USA-A838180/Belgium-9542670 & Below
-	POWERHEAD ASSEMBLY, COMPLETE Comment: (4 H.P.) SN# USA-A838181/Belgium-9542671 & Up	813024
-	POWERHEAD ASSEMBLY, COMPLETE Comment: (5 H.P.) SN# USA-A838180/Belgium-9542670 & Below	19253
-	POWERHEAD ASSEMBLY, COMPLETE Comment: (5 H.P.) SN# USA-A838181/Belgium-9542671 & Up	813025

DRIVESHAFT HOUSING/GEAR HOUSING

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) DRIVESHAFT HOUSING/GEAR HOUSING:

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING, Driveshaft Comment: (SHORT) SN# USA-A838181/Belgium-9542671 & Up	1599-825134A1
1	HOUSING, Driveshaft Comment: (LONG) SN# USA-A838181/Belgium-9542671 & Up	1500-8M0089106	1599-825136A 1 (LONG) SN# USA-A838181/Belgium-9542671 & Up
1	HOUSING, Driveshaft Comment: (SHORT) SN# USA-A838180/Belgium-9542670 & Below	1599-825134A1
1	HOUSING, Driveshaft Comment: (LONG) SN# USA-A838180/Belgium-9542670 & Below	1500-8M0089106	1599-825136A 1 (LONG) SN# USA-A838180/Belgium-9542670 & Below
2	BUSHING, SHIFT LEVER	23-16114
3	BOLT, DRIVESHAFT HOUSING	10-16830
4	WASHER, Stainless Steel, DRIVESHAFT HOUSING BOLT	12-16826
5	PLUG, Water	19-879194296	19-803592, 19-16116
6	GASKET, WATER PLUG	27-95220
7	GASKET, DRIVESHAFTG HOUSING	27-812947001	27-812947, 27-16115
8	PIN, Dowel, DRIVESHAFT HOUSING	17-16119
9	GROMMET, CAM ROD	25-161181
10	GROMMET, DRIVESHAFT HOUSING	25-16117
11	BUSHING, DRIVESHAFT Comment: (LONG)	827663A1
12	RETAINER, DRIVESHAFT BUSHING	16121
13	SCREW Comment: (SHORT)	10-823042067
13	SCREW, (25 mm) Comment: (LONG)	10-16123
14	GEAR HOUSING ASSEMBLY	1668-825132T30	1668-825132T17, 1668-825132T 1
14	GEAR HOUSING ASSEMBLY Comment: (SAIL POWER)	1668-9621T6
15	BUSHING, GEAR HOUSING	23-16124
16	ANODE	97-823912	16127
17	BOLT, (M6 x 16), ANODE	10-16832
18	PLUG, OIL	22-8M0229353
19	GASKET, OIL PLUG	27-95220
20	BOLT, GEAR HOUSING (FRONT)	10-16125
21	WASHER, Stainless Steel, GEAR HOUSING BOLT	12-16826
22	BOLT, GEAR HOUSING (REAR)	10-16126
23	WASHER, REAR GEAR HOUSING BOLT	12-16192
24	STRAINER, Water	16133
25	SCREW, WATER STRAINER	10-16134
26	BEARING, Ball, BEVEL GEAR	30-16128
27	BEARING, Ball, PROPELLER SHAFT	30-16132
28	SEAL, Oil, PROPELLER SHAFT	26-16130
29	O-RING, PROPELLER SHAFT HOUSING	25-16131
30	HOUSING, PROPELLER SHAFT	825118T	825118, 16129
31	BOLT, PROPELLER SHAFT	10-16832
32	WASHER, Stainless Steel, PROPELLER SHAFT BOLT	12-16826

FUEL TANK(4 HORSEPOWER)

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) FUEL TANK(4 HORSEPOWER):

Position No.	Part Name	OEM Number	Supersedes
1	TANK, Fuel Comment: SN# USA-A838181/Belgium-9542671 & Up	1258-824964A03	1258-824964A 2 SN# USA-A838181/Belgium-9542671 & Up
1	TANK, Fuel Comment: SN# USA-A838180/Belgium-9542670 & Below	1258-824964A03	1258-824964A 2 SN# USA-A838180/Belgium-9542670 & Below
2	CAP, FUEL TANK Comment: SN# USA-A838181/Belgium-9542671 & Up	36-812952	36-16232 SN# USA-A838181/Belgium-9542671 & Up
3	GASKET, CAP Comment: SN# USA-A838181/Belgium-9542671 & Up	27-8M0065762	27-815087, 27-95388 SN# USA-A838181/Belgium-9542671 & Up
4	CAP, FUEL TANK Comment: SN# USA-A838180/Belgium-9542670 & Below	36-812952	36-16232 SN# USA-A838180/Belgium-9542670 & Below
5	GASKET, FUEL TANK CAP Comment: SN# USA-A838180/Belgium-9542670 & Below	27-16233
6	ROPE, FUEL TANK CAP Comment: SN# USA-A838180/Belgium-9542670 & Below	50-16831
7	STRAINER, TANK CAP Comment: SN# USA-A838180/Belgium-9542670 & Below	16234
8	LOCKWASHER, MOUNT	13-400256
9	WASHER, MOUNT	12-898101937	12-16238
10	NUT, MOUNT	11-400212
11	BRACKET, FUEL TANK	8M0046049	16239
12	BOLT, FUEL TANK BRACKET	10-16832
13	LOCKWASHER, FUEL TANK BRACKET BOLT	13-400256
14	FUEL COCK ASSEMBLY	22-16240
15	CLIP, Stainless Steel, FUEL HOSE	54-95395
16	HOSE, FUEL	32-16246
17	TUBE, FUEL COCK ROD	32-16242001
18	ROD, FUEL COCK	16241
19	RUBBER, FUEL COCK ROD	16244
20	KNOB, FUEL COCK ROD	16243
21	SCREW, KNOB	10-16245
22	HOSE, (117 mm), FUEL	32-16247
23	FILTER, Fuel	35-8M0157133
24	SEAL, FUEL TANK	26-8M0099393	26-16235 2
25	MOUNT, FUEL TANK	16236
26	WASHER, MOUNT	12-953921

GEAR HOUSING COMPONENTS

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) GEAR HOUSING COMPONENTS:

Position No.	Part Name	OEM Number	Supersedes
1	DRIVESHAFT Comment: (SHORT)	45-8M0076367	45-16135 1 (SHORT)
1	DRIVESHAFT Comment: (LONG)	45-8M0076368	45-16136 1 (LONG)
2	BEARING, DRIVSHAFT	30-95347
3	KEY, DRIVESHAFT	28-16155
4	GEAR, DRIVESHAFT	43-16138
5	GASKET, LOWER WATER PUMP HOUSING	27-16164003
6	SHIM, LOWER WATER PUMP HOUSING (0.1)	15-161631
6	SHIM, LOWER WATER PUMP HOUSING (0.15)	15-8132761
7	SEAL, Oil, LOWER WATER PUMP HOUSING	26-16162
8	HOUSING, WATER PUMP (LOWER)	46-16161
9	RETAINER, CAM ROD BUSHING	16165
10	BOLT, Stainless Steel, BUSHING RETAINER	10-8M0204707
11	WASHER, Stainless Steel, RETAINER BOLT	12-16826
12	GASKET, WATER PUMP HOUSING PLATE	27-16160004
13	PLATE, WATER PUMP HOUSING	16159
14	GASKET, WATER PUMP HOUSING	27-8M0155369
15	IMPELLER	47-8M0204676
16	LINER, UPPER WATER PUMP HOUSING	16157
17	HOUSING, Upper Water Pump	46-16156
18	BOLT, UPPER WATER PUMP HOUSING	10-16125
19	WASHER, Stainless Steel, UPPER WATER PUMP HOUSING BOLT	12-16826
20	SEAL, WATER PUMP HOSE	26-16168
21	HOSE, WATER PUMP	32-16167
22	SEAL, LOWER WATER TUBE	26-16171
23	TUBE, Water Comment: (SHORT)	32-16169
23	TUBE, Water Comment: (LONG)	32-16170
24	SHIM, (0.1), PROPELLER SHAFT GEAR	15-16141
24	SHIM, (0.15), PROPELLER SHAFT GEAR	15-813277
25	GEAR, PROPELLER SHAFT Comment: SN# USA-A838181/Belgium-9542671 & Up	43-812944	43-16137 SN# USA-A838181/Belgium-9542671 & Up
25	GEAR, PROPELLER SHAFT Comment: SN# USA-A838180/Belgium-9542670 & Below	43-812944	43-16137 SN# USA-A838180/Belgium-9542670 & Below
26	FOLLOWER, Cam, CLUTCH	16152
27	RETAINER, CLUTCH SPRING	16153
28	CLUTCH Comment: SN# USA-A838181/Belgium-9542671 & Up	52-812946
28	CLUTCH Comment: SN# USA-A838180/Belgium-9542670 & Below	52-16149
29	PIN, Clutch	17-16150
30	SPRING, CLUTCH	24-17667
31	PROPELLER SHAFT Comment: SN# USA-A828331/Belgium-9523184 & Up	44-195133
31	PROPELLER SHAFT Comment: SN# USA-A828330/Belgium-9523183 & Below	44-195133
32	WASHER, PROPELLER SHAFT GEAR	12-16140
33	GEAR, PROPELLER SHAFT Comment: SN# USA-A838181/Belgium-9542671 & Up	43-8129451
33	GEAR, PROPELLER SHAFT Comment: SN# USA-A838180/Belgium-9542670 & Below	43-8129451
34	THRUST HOLDER, PROPELLER	16145Q01
35	PROPELLER (STANDARD) Comment: SN# USA-A828331/Belgium-9523184 & Up	48-812949A02	48-812949002, 48-812949, 48-16142 SN# USA-A828331/Belgium-9523184 & Up
35	PROPELLER (STANDARD) Comment: SN# USA-A828330/Belgium-9523183 & Below	48-812949A02	48-812949002, 48-812949, 48-16142 SN# USA-A828330/Belgium-9523183 & Below
35	PROPELLER (8"PITCH) Comment: SN# USA-A829031/Belgium-9523184 & Up	48-812950A02	48-812950002, 48-812950, 48-16143 SN# USA-A829031/Belgium-9523184 & Up
35	PROPELLER (8"PITCH) Comment: SN# USA-A829030/Belgium-9523183 & Below	48-812950A02	48-812950002, 48-812950, 48-16143 SN# USA-A829030/Belgium-9523183 & Below
35	PROPELLER (6"PITCH)	48-16144A01
35	PROPELLER (6"PITCH-HI-REVERSETHURST) Comment: (SAILPOWER) USA SN# A829011 AND ABOVE, Belgium SN# 9523184 AND ABOVE	48-812951A02	48-812951A 1 (SAILPOWER) USA SN# A829011 AND ABOVE, Belgium SN# 9523184 AND ABOVE
35	PROPELLER (6"PITCH-HI-REVERSETHURST) Comment: (SAILPOWER) USA SN# A829010 AND BELOW , Belgium SN# 9523183 AND BELOW	48-812951A02	48-812951A 1 (SAILPOWER) USA SN# A829010 AND BELOW , Belgium SN# 9523183 AND BELOW
36	WASHER, PROPELLER NUT	12-16146
37	PROP NUT	11-16147
38	COTTER PIN, PROPELLER NUT	18-815026	18-16073, 18-99046M
39	GROMMET, WATER TUBE	25-18876

MAGNETO AND IGNITION COMPONENTS

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) MAGNETO AND IGNITION COMPONENTS:

Position No.	Part Name	OEM Number	Supersedes
1	FLYWHEEL Comment: SN# USA-834680/Belgium-9542670 & Below	262-9617
1	FLYWHEEL Comment: SN# USA-834681/Belgium-9542671 & Up	200-8M0110989	262-815024, 262-812644 SN# USA-834681/Belgium-9542671 & Up
2	COIL, Exciter	16058T
3	SCREW, EXITER COIL	10-16059
4	CLAMP, EXCITER COIL WIRE	54-16060
5	SCREW, CLAMP	10-16821
6	NUT, FLYWHEEL	11-16071
7	WASHER, FLYWHEEL	12-16072
8	COIL, Pulser	160661
9	SCREW, PULSER COIL	10-16067	10-95305
10	COIL, Ignition	815113T02	16064A 1
11	BOLT, IGNITION COIL	10-16065
12	LOCKWASHER, IGNITION COIL BOLT	13-16818
13	GROMMET, PULSER COIL	25-16068
14	CD UNIT	16061T04
15	DAMPER, C.D. UNIT (FRONT)	878061	16062
16	DAMPER, C.D. UNIT (REAR)	878062	16063
17	COTTER PIN, C.D. UNIT	18-815026	18-16073, 18-99046M
18	SWITCH ASSEMBLY, Stop	87-823037A04	87-823037A 1, 87-898101306
20	ALTERNATOR Comment: SAIL POWER	16074T
21	SCREW, ALTERNATOR Comment: SAIL POWER	10-16059
22	CLAMP, ALTERNATOR Comment: SAIL POWER	54-16060
23	SCREW, ALTERNATOR CLAMP Comment: SAIL POWER	10-16821
24	RECTIFIER Comment: SAIL POWER	16076A1
25	FUSE Comment: SAIL POWER	89-16077
26	SCREW, RECTIFIER Comment: SAIL POWER	10-16078
27	LOCKWASHER, RECTIFIER SCREW Comment: SAIL POWER	13-16079
28	WASHER, Stainless Steel, RECTIFIER SCREW Comment: SAIL POWER	12-8M0108373
29	CLAMP, RECTIFIER Comment: SAIL POWER	54-8M0130961
30	NUT, Stainless Steel, RECTIFIER SCREW Comment: SAIL POWER	11-16081
31	HARNESS, Extension Comment: SAIL POWER	84-16822
32	GROMMET Comment: SAIL POWER	25-16823
33	CABLE, Battery Comment: SAIL POWER	84-16082

MISCELLANEOUS PARTS/ACCESSORIES

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) MISCELLANEOUS PARTS/ACCESSORIES:

Position No.	Part Name	OEM Number
-	PARTS MANUAL, 4/5 Hp	90-17242
-	DECAL SET Comment: (4 H.P.)	37-15818A94
-	DECAL SET Comment: (102 SAIL POWER)	37-13681A00
-	DECAL SET Comment: (5 H.P.)	37-15818A94
-	OWNERS GUIDE	90-15794890

RECOIL STARTER, S#USA-A834680/Belgium-9542670 and Below

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) RECOIL STARTER, S#USA-A834680/Belgium-9542670 and Below:

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING, Starter	16092
2	SHEAVE, Starter	16095
3	PAWL, STARTER SHEAVE	16096
4	E RING, PAWL	53-16097
5	SPRING, Guide, PAWL	24-16098
6	SPRING, PAWL	24-16099
7	GUIDE PLATE, SPRING	16100
8	HOUSING, STARTER SPRING	16101
9	SPRING, Starter	24-812645T	24-812645, 24-16102
10	PLATE, STARTER SPRING	16103
11	SHAFT, Starter	16104
12	BOLT, STARTER SHAFT	10-16105
13	WASHER, STARTER SHAFT BOLT	12-16106
14	NUT, STARTER SHAFT BOLT	11-400212
15	PLUG, STARTER SHEAVE	19-16111
16	BOLT, Stainless Steel, STARTER HOUSING	10-8M0204707
17	LOCKWASHER, STARTER HOUSING BOLT	13-400256
18	PLATE, STARTER	161101
19	ROPE, Starter	50-16108
20	HANDLE, Starter	95249
21	O-RING, STARTER ROPE	25-16109
22	LOCK, Starter	17634
23	SCREW, STARTER LOCK	10-17635
24	WASHER, STARTER LOCK SCREW	12-16335
25	COLLAR, STARTER LOCK	23-895130	23-17637, 23-17637001
26	SPRING, STARTER LOCK	24-812645007	24-17638
27	CAM, STARTER LOCK	812643	17639
28	SHOULDER SCREW, CAM	10-17640
29	WAVE WASHER, SHOULDER SCREW	13-17641
30	ROD, STARTER LOCK	17642001
31	SNAP, Link Rod	8M0169412

RECOIL STARTER, S#USA-A834681/Belgium-9542671 and Up

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) RECOIL STARTER, S#USA-A834681/Belgium-9542671 and Up:

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING, Starter	8M0227442
2	SPRING SET	24-812645T	24-812645, 24-16102
3	SHEEVE, Starter	812633
4	SPRING, Return	24-812634
5	RATCHET	8M0060217	812635
6	SPRING, Friction	24-812636
7	BOLT, STARTER SHAFT	10-8M0060218
8	FRICTION PLATE	812638
9	PULLEY, Starter	812642
10	BOLT	10-16828
11	LOCKWASHER	13-16818
12	FLYWHEEL	200-8M0110989	262-815024, 262-812644
13	PLATE, STARTER	161101
14	ROPE, Starter	50-12066Q10
15	HANDLE, Starter Rope	812640
16	RETAINER	812641
17	LOCK, Starter	17634
18	COLLAR, STARTER LOCK	23-895130	23-17637, 23-17637001
19	SPRING, STARTER LOCK	24-812645007	24-17638
20	WASHER, STARTER LOCK SCREW	12-16335
21	SCREW, STARTER LOCK	10-17635
22	CAM, STARTER LOCK	812643	17639
23	SNAP, Link Rod	8M0169412
24	WAVE WASHER, SHOULDER SCREW	13-17641
25	SHOULDER SCREW, CAM	10-17640

REMOTE CONTROL ATTACHING KIT

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) REMOTE CONTROL ATTACHING KIT:

Position No.	Part Name	OEM Number
1	ATTACHING KIT, Remote Control	16840A2
2	LEVER, THROTTLE WIRE	16848
3	WIRE, Throttle	17034
4	BOLT, (M6 x 14), THROTTLE WIRE LEVER	10-16223
5	LOCKWASHER, THROTTLE WIRE LEVER BOLT	13-400256
6	WASHER, THROTTLE WIRE LEVER BOLT	12-953921
7	COLLAR, THROTTLE WIRE LEVER	23-16849
8	HARNESS ASSEMBLY (DUEL STOP SWITCH)	84-17035
9	PIN, Lock	17-17031
10	PIN, LOCK PIN	17-17033
11	SPRING, LOCK PIN	24-17032
12	SLEEVE	17030
13	WASHER, CAP SPRING	12-17029
14	LEVER, Throttle	16847
15	BRACKET	17026
16	CAP, BRACKET	17027
17	SPRING, BRACKET CAP	24-17028
18	WAVE WASHER, THROTTLE LEVER	13-16221
19	SEAL, THROTTLE LEVER	26-16219
20	BUSHING, THROTTLE LEVER	23-16220
21	BRACKET	17023
22	BOLT, (M6 x 16), BRACKET	10-16832
23	LOCKWASHER, BRACKET BOLT	13-400256
24	NUT, BRACKET BOLT	11-400212
25	PLATE, Steering Hook	17024
26	BOLT, PLATE	10-4000354
27	WASHER, PLATE BOLT	12-16192
28	LOCKWASHER, PLATE BOLT	13-17025
29	NUT, PLATE BOLT	11-400213
30	SWITCH ASSEMBLY, Stop	87-823037A2
31	HARNESS ASSEMBLY (5.9M)	84-17162
32	GROMMET, STOP SWITCH HOLE	25-16226
33	BOLT, STOP SWITCH CLAMP	10-17174
34	WASHER, Stainless Steel, STOP SWITCH CLAMP BOLT	12-8M0108373
35	CLAMP, STOP SWITCH	54-17169
36	NUT, Stainless Steel, STOP SWITCH CLAMP BOLT	11-16081

SHIFT COMPONENTS

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) SHIFT COMPONENTS:

Position No.	Part Name	OEM Number	Supersedes
1	LEVER, Shift Comment: SN# USA-A838181/Belgium-9542671 & Up	8130275
1	LEVER, Shift Comment: SN# USA-A838180/Belgium-9542670 & Below	8130275
2	STOPPER, SHIFT LEVER Comment: SN# USA-A830691/Belgium-9542671 & Up	30-812937	30-16182 SN# USA-A830691/Belgium-9542671 & Up
2	STOPPER, SHIFT LEVER Comment: SN# USA-A830690/Belgium-9542670 & Below	30-812937	30-16182 SN# USA-A830690/Belgium-9542670 & Below
3	SPRING, SHIFT LEVER STOPPER Comment: SN# USA-A830691/Belgium-9542671 & Up	24-813028	24-16183 SN# USA-A830691/Belgium-9542671 & Up
3	SPRING, SHIFT LEVER STOPPER Comment: SN# USA-A830690/Belgium-9542670 & Below	24-813028	24-16183 SN# USA-A830690/Belgium-9542670 & Below
4	LEVER, SHIFT ROD	16184
5	BOLT, SHIFT ROD LEVER	10-16185
6	PIN, SHIFT LEVER	17-16188
7	COTTER PIN, SHIFT ROD LEVER PIN	18-16189
8	O-RING, SHIFT LEVER	25-16181
9	SHIFT ROD Comment: (SHORT)	16186
9	SHIFT ROD Comment: (LONG)	16187
10	WASHER, Stainless Steel, SHIFT ROD	12-16826
11	JOINT, SHIFT ROD	16190
12	BOLT, (M6 x 16), SHIFT ROD JOINT	10-16832
13	WASHER, Stainless Steel, SHIFT ROD JOINT BOLT	12-16826
14	CAM ROD Comment: (SHORT)	8M0044705
14	CAM ROD Comment: (LONG)	8M0058365	16174 (LONG)
15	PIN, CAM ROD	17-16179
16	O-RING, UPPER CAM ROD	25-161771
17	BUSHING, CAM ROD	23-16176
18	O-RING, LOWER CAM ROD	25-16178
19	CAM	8M0090459
20	PIN, CLUTCH CAM	17-16175

THROTTLE COMPONENTS

Below is the parts list for Mercury 4/5 (1 CYL. PRODUCT OF JAPAN) THROTTLE COMPONENTS:

Position No.	Part Name	OEM Number	Supersedes
1	HANDLE, Throttle	16075T4
2	DECAL, THROTTLE	37-8M0097201
3	WIRE, Throttle	16088
4	SHAFT, Throttle	16093
5	BUSHING, THROTTLE SHAFT	23-16336
6	SPACER, THROTTLE SHAFT	23-16191
7	FRICTION PIECE Comment: SN# USA-A838181/Belgium-9542671 & Up	813026	16337 SN# USA-A838181/Belgium-9542671 & Up
7	FRICTION PIECE Comment: SN# USA-A838180/Belgium-9542670 & Below	813026	16337 SN# USA-A838180/Belgium-9542670 & Below
8	SCREW, Adjusting, FRICTION PIECE	10-16087
9	WASHER, Stainless Steel, FRICTION PIECE SCREW	12-16826
10	NUT, FRICTION PIECE SCREW	11-400212
11	GRIP	16086
12	SCREW, GRIP	10-16094
13	BRACKET, THROTTLE SHAFT	16338
14	SCREW, BRACKET	10-16827
15	WASHER, Stainless Steel, BRACKET SCREW	12-16826
16	BUSHING, HANDLE	23-16083005
17	PIN, HANDLE RETAINER	17-16085
18	RETAINER, HANDLE	8M0207656
19	BOLT	10-16832
20	LOCKWASHER	13-400256
21	BRACKET, THROTTLE WIRE	16089
22	BOLT, THROTTLE WIRE BRACKET	10-16828
23	LOCKWASHER, BRACKET BOLT	13-16818

Download this page as PDF: Click here

For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

Mercury / Mercruiser / Mariner Parts from JLM Marine

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.