Mercury 4_5 (0A855097 THRU 0G710612) Outboard Motor Parts Diagram & Catalog – Free PDF Download
ACCESSORIES
Back to TopBelow is the parts list for Mercury 4/5 ACCESSORIES:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ALTERNATOR KIT | 16837A2 | |
2 | ALTERNATOR | 16074T | |
3 | SCREW | 10-16059 | |
4 | CLAMP | 54-16060 | |
5 | SCREW | 10-16821 | |
6 | RECTIFIER KIT | 16838A4 | |
7 | RECTIFIER | 16076A1 | |
8 | FUSE | 89-16077 | |
9 | SCREW | 10-16078 | |
10 | LOCKWASHER | 13-16079 | |
11 | WASHER, Stainless Steel | 12-8M0108373 | |
12 | CLAMP Comment: (1-1/2) | 54-8M0130961 | |
12 | CLAMP Comment: (2-1/2) | 54-813275 | |
13 | NUT, Stainless Steel | 11-16081 | |
14 | HARNESS, Extension | 84-16822 | |
15 | GROMMET | 25-16823 | |
16 | CABLE, Battery | 84-16082 | |
17 | GUIDE KIT, Vertical Rope | 16839A4 | |
18 | BRACKET | 16839A4 | |
19 | PLATE, Seal | 16113 | |
20 | SCREW | 10-17173 | |
21 | FLUSHING ATTACHMENT | 16841Q02 | |
22 | No Longer Available | NLA | |
23 | REGULATOR ASSEMBLY, Voltage | 84125T |
CARBURETOR
Back to TopBelow is the parts list for Mercury 4/5 CARBURETOR:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR Comment: (4 H.P) | 3303-812647T1 | |
1 | CARBURETOR Comment: (5 H.P.) | 3303-812648T | 3303-812648, 3303-9720 (5 H.P.) |
2 | MAIN NOZZLE Comment: (4 H.P.) | 812649 | |
2 | MAIN NOZZLE Comment: (4 H.P.) (SEE NOTE 1) | 812650 | |
2 | MAIN NOZZLE Comment: (5 H.P.) (SEE NOTE 1) | 812650 | |
3 | MAIN JET | 78,16250 | |
4 | JET, Pilot Comment: (4 H.P.) | 55,162512 | |
4 | JET, Pilot Comment: (5 H.P.) | 52,16251 | |
5 | CAP | 16252 | |
6 | FLOAT VALVE | 16254 | |
7 | CLIP | 54-16255 | |
8 | FLOAT | 16253 | |
9 | PIN | 17-16256 | |
10 | SCREW | 10-16257 | |
11 | FLOAT BOWL | 16258 | |
12 | O-RING | 25-16259 | |
13 | SCREW, (M4 x 12) | 10-16260 | |
14 | SCREW, Drain | 10-16261 | |
15 | GASKET | 27-16262 | |
16 | GASKET | 27-16326 | |
17 | DIAPHRAGM | 16325 | |
18 | BODY, Pump | 16268 | |
19 | CHECK VALVE | 21-16269 | |
20 | SCREW | 10-16270 | |
21 | NUT | 11-16271 | |
22 | DIAPHRAGM | 16275 | |
23 | GASKET | 27-16274 | |
24 | COVER, Pump | 16272 | |
25 | COVER, Carburetor | 855540 | |
26 | GASKET | 27-855541 | |
27 | GASKET | 27-8555411 | |
28 | SCREW | 10-855542 | |
29 | SCREW | 10-162606 | |
30 | SCREW, Adjusting Comment: (4 H.P.) | 10-16265 | |
30 | SCREW, Adjusting Comment: (5 H.P.) | 10-812935 | |
31 | SPRING | 24-16266 | |
32 | SCREW | 10-16263 | |
33 | SPRING | 24-16264 | |
34 | SCREW (USE WHERE APPLICABLE) | 10-16267 | |
35 | GASKET | 27-16327 | |
36 | BRACKET | 8M0207654 | |
37 | BOLT, (M6 x 85) | 10-855809003 | 10-16329002 |
38 | LOCKWASHER | 13-16818 | |
39 | PLATE, Baffle | 812936 | 16330 |
40 | SCREW | 10-16334 | |
41 | WASHER | 12-16335 | |
42 | ROD, Choke Comment: ROUND DESIGN | 16331 | |
43 | GROMMET Comment: ROUND DESIGN | 25-16332 | |
44 | ROD, Choke Comment: SQUARE DESIGN | 8M0155123 | |
45 | LINK, Choke Comment: SQUARE DESIGN | 827662 | |
46 | GROMMET Comment: SQUARE DESIGN | 25-163321 | |
47 | ROD, Snap | 16333 | |
- | REPAIR KIT, Carburetor | 855546A1 | |
- | GASKET SET, Powerhead | 16115A03 |
CLAMP AND SWIVEL BRACKETS
Back to TopBelow is the parts list for Mercury 4/5 CLAMP AND SWIVEL BRACKETS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET Comment: (STBD.) - BLACK | 96221 | |
1 | CLAMP BRACKET Comment: (STBD.) - GRAY | 3406-8150301 | |
2 | CLAMP BRACKET, Port Comment: BLACK | 3406-96231 | |
2 | CLAMP BRACKET Comment: (PORT) - GRAY | 3406-8150311 | |
3 | BOLT | 10-898101337 | 10-95373 |
4 | WASHER | 12-95375 | |
5 | WASHER | 12-16192 | |
6 | NUT, (M8) | 11-95374 | |
7 | DISTANCE PLATE | 16193 | |
8 | SCREW | 10-16194 | |
9 | SPRING Comment: SN# USA-0G574242/BEL-9973100 & Up | 24-161951 | |
9 | SPRING Comment: SN# USA-0G574241/BEL-9973099 & Below | 24-161951 | |
10 | SCREW | 10-16196 | |
11 | WASHER | 12-16197 | |
12 | THRUST ROD | 16198004 | |
13 | SPRING | 24-8150931 | |
14 | CLAMP SCREW ASSEMBLY Comment: (BLACK) | 10-16200 | |
14 | THUMB SCREW ASSEMBLY Comment: (GRAY) | 10-815032 | |
15 | PAD | 12-95379 | |
16 | SWIVEL BRACKET Comment: (BLACK) | 3407-813029T1 | |
16 | SWIVEL BRACKET Comment: (GRAY) | 3407-815033T1 | |
17 | FITTING, Grease | 22-824969 | |
18 | CAP | 808599 | |
19 | BOLT | 10-16201 | |
20 | WASHER, Stainless Steel | 12-16826 | |
21 | BUSHING (UPPER) | 23-8M0057473 | 23-824966, 23-16202 |
22 | BUSHING (LOWER) | 23-16203 | |
22 | BUSHING (LOWER) Comment: (SEE NOTE 1) | 23-8M0057474 | 23-824967 (SEE NOTE 1) |
23 | THRUST PLATE | 16204 | |
24 | SCREW Comment: (BLACK) | 10-162061 | |
24 | SCREW, Adjusting Comment: (GRAY) | 10-815034 | |
25 | SPRING | 24-953838 | |
26 | WASHER, Stainless Steel | 12-16826 | |
27 | FRICTION PLATE | 162051 | |
28 | STOP ASSEMBLY, Tilt | 8M0045584 | 825112A 2, 825112A 3 |
29 | GRIP Comment: (SEE NOTE 1) | 8M0090337 | 16208 1 (SEE NOTE 1) |
29 | GRIP | 16208 | |
30 | BUSHING Comment: (SEE NOTE 1) | 825113 | |
30 | No Longer Available Comment: Bushing (ORDER 825112A2) | NLA | |
31 | SET PLATE | 16210002 | |
32 | BOLT Comment: (SEE NOTE 1) | 10-8230427 | |
32 | BOLT | 10-95396 | |
33 | LOCKWASHER, (M6) | 13-400256 | |
34 | SPRING | 24-16212 | |
35 | ARM, Reverse Lock | 16213 | |
36 | SPRING Comment: (RIGHT) | 24-16215 | |
37 | SPRING Comment: (LEFT) | 24-16216 | |
38 | BOLT | 10-16223 | |
39 | WASHER, Stainless Steel | 12-16826 |
COWLING
Back to TopBelow is the parts list for Mercury 4/5 COWLING:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY Comment: (BLACK) | 2189-9626A1 | |
1 | TOP COWL ASSEMBLY Comment: (SILVER - 4/5) W/HOLE FOR FUEL TANK) | 2189-815038A2 | |
1 | TOP COWL ASSEMBLY Comment: (SILVER - 5) | 2189-815039A2 | |
2 | SEAL, Rubber Comment: SN# USA-0G574242/BEL-9973100 & Up | 25-162282 | |
2 | GROMMET Comment: SN# USA-0G574241/BEL-9973099 & Below | 25-162282 | |
3 | SEAL, Rubber | 8M0130233 | |
4 | BAFFLE, Sound | 810780 | |
5 | WASHER, Stainless Steel | 12-16826 | |
6 | HOOK LEVER Comment: (BLACK) | 162181 | |
6 | HOOK LEVER Comment: (GRAY) | 8150361 | |
7 | SEAL | 26-16219 | |
8 | BUSHING | 23-16220 | |
9 | COVER HOOK | 16222 | |
10 | BOLT | 10-8230427 | |
11 | WASHER, Stainless Steel | 12-953921 | |
12 | WAVE WASHER | 13-16221 | |
13 | GROMMET | 25-16231 | |
14 | GROMMET | 25-16225 | |
15 | GROMMET | 25-16226 | |
16 | TOOL KIT | 91-16229 | |
17 | SAFETY ROPE | 50-16230 | |
18 | PLUG Comment: (GRAY 5 H.P.) (NOT USED W/DUAL FUEL SYSTEM) | 19-18670 | |
19 | PLUG Comment: (NOT USED W/BLACK 5) | 815037 | |
20 | BOTTOM COWL Comment: (BLACK) | 2189-825984A2 | |
20 | BOTTOM COWL Comment: (GRAY ) | 2189-815035A2 | |
21 | BOLT, (M6 x 16) | 10-16832 | |
22 | DECAL, EPA Label Information (INSIDE TOP COVER) Comment: (1998) | 37-855577A2 | |
23 | DECAL, Fuel Cock (USE WHERE APPLICABLE) | 37-16227 |
CYLINDER BLOCK/CRANKSHAFT/PISTON
Back to TopBelow is the parts list for Mercury 4/5 CYLINDER BLOCK/CRANKSHAFT/PISTON:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK Comment: SN# USA-0G574242/BEL-9973100 & Up | 878-815013A2 | |
1 | CYLINDER BLOCK Comment: SN# USA-0G574241/BEL-9973099 & Below | 878-815013A5 | |
2 | PIN, Dowel Comment: SN# USA-0G574242/BEL-9973100 & Up | 17-9521814 | |
2 | PIN, Dowel Comment: SN# USA-0G574241/BEL-9973099 & Below | 17-95218 | |
3 | BOLT | 10-16695 | |
4 | BOLT | 10-16696 | |
5 | LOCKWASHER | 13-16818 | |
6 | CYLINDER HEAD | 979-96301 | |
7 | GASKET | 27-812939015 | 27-812939, 27-16697 |
8 | BOLT | 10-16126 | |
9 | WASHER | 12-4002217 | |
10 | SPARK PLUG, (NGK#BPR7HS-10) (W/RESISTANCE) | 33-17719547 | |
10 | SPARK PLUG, (NGK#BP7HS-10) (WITHOUT RESISTANCE) | 33-8M0114744 | |
11 | REED VALVE | 34-16706 | |
12 | STOP Comment: (4 H.P.) | 34-16707 | |
12 | STOP Comment: (5 H.P.) | 34-17666 | |
13 | SCREW | 10-16820 | |
14 | HOUSING Comment: SN# USA-0G574242/BEL-9973100 & Up | 8150162 | |
14 | HOUSING, Oil Seal Comment: SN# USA-0G574241/BEL-9973099 & Below | 8150162 | |
15 | BUSHING Comment: SN# USA-0G574241/BEL-9973099 & Below | 23-815017 | |
16 | SEAL, Oil | 26-8M0101649 | |
17 | GASKET | 27-8M0152378 | |
18 | BOLT | 10-16705 | 10-95302 |
19 | LOCKWASHER, (M6) | 13-400256 | |
20 | CLIP | 53-16057 | |
21 | KEY | 28-16053 | |
22 | BEARING, Ball | 30-16049 | |
23 | THRUST PLATE | 8537122 | |
24 | SEAL, Oil | 26-16051 | |
25 | BEARING, Roller | 31-16052 | |
26 | PISTON Comment: (STANDARD) | 779-9615T | |
26 | PISTON Comment: (.5MM O.S.) | 779-9616T | |
27 | RING, Piston Comment: (STANDARD) | 39-8M0080357 | |
27 | RING, Piston Comment: (.5MM O.S.) | 39-8M0080356 | |
28 | PIN, Piston | 41-898101918 | 41-16056 |
29 | HOSE, (160 mm) Comment: USE WHERE APPLICABLE | 32-8M0057112 | |
30 | CHECK VALVE Comment: USE WHERE APPLICABLE | 21-42657A3 | |
31 | CLIP | 54-95224 | |
32 | CRANKSHAFT ASSEMBLY | 474-879147T15 | 474-9614 |
33 | CRANKSHAFT | 463-813044 | |
34 | CRANKSHAFT | 463-813045 | |
35 | PIN, Crank | 813046 | |
36 | CONNECTING ROD | 629-813047 | |
37 | BEARING | 31-813048 | |
38 | SPACER | 23-815018 | |
39 | HOSE, Tell-Tale | 32-823976 | |
- | GASKET SET, Powerhead | 16115A03 | |
- | POWERHEAD ASSEMBLY Comment: (4HP) SN# USA-0G574242/BEL-9973100 & Up | 815040T05 | 815040T04, 815040T03, 815040T 1 (4HP) SN# USA-0G574242/BEL-9973100 & Up |
- | POWERHEAD ASSEMBLY Comment: (5HP) SN# USA-0G574242/BEL-9973100 & Up | 8M0145945 | |
- | POWERHEAD ASSEMBLY Comment: (4HP) SN# USA-0G574241/BEL-9973099 & Below | 815040T05 | 815040T04, 815040T03, 815040T 1 (4HP) SN# USA-0G574241/BEL-9973099 & Below |
- | POWERHEAD ASSEMBLY Comment: (5HP) SN# USA-0G574241/BEL-9973099 & Below | 8M0145945 |
DRIVESHAFT HOUSING/GEAR HOUSING
Back to TopBelow is the parts list for Mercury 4/5 DRIVESHAFT HOUSING/GEAR HOUSING:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOUSING ASSEMBLY, Driveshaft Comment: (SHORT) - BLACK | 1599-825134A1 | |
1 | HOUSING ASSEMBLY, Driveshaft Comment: (LONG) - BLACK | 1500-8M0089106 | 1599-825136A 1 (LONG) - BLACK |
1 | HOUSING ASSEMBLY, Driveshaft Comment: (SHORT) - GRAY | 1599-825135A1 | |
1 | HOUSING ASSEMBLY, Driveshaft Comment: (LONG) - GRAY | 1599-825137A1 | |
2 | BUSHING | 23-16114 | |
3 | BOLT | 10-16830 | |
4 | WASHER, Stainless Steel | 12-16826 | |
5 | PLUG, Water | 19-879194296 | 19-803592, 19-16116 |
6 | GASKET | 27-95220 | |
7 | GASKET | 27-812947001 | 27-812947, 27-16115 |
8 | PIN, Dowel | 17-16119 | |
9 | GROMMET | 25-161181 | |
10 | GROMMET | 25-16117 | |
11 | HOUSING ASSEMBLY | 827663A1 | |
12 | RETAINER | 16121 | |
13 | SCREW Comment: (SHORT) | 10-823042067 | |
13 | SCREW, (25 mm) Comment: (LONG) | 10-16123 | |
14 | GEAR HOUSING ASSEMBLY Comment: (BLACK) | 1668-825132T30 | 1668-825132T17, 1668-825132T 1 (BLACK) |
14 | GEAR HOUSING ASSEMBLY Comment: (GRAY) | 1668-825133A1 | |
14 | GEAR HOUSING ASSEMBLY Comment: (SAILPOWER) | 1668-9621T6 | |
14 | GEAR HOUSING ASSEMBLY Comment: (SAILMATE) | 1668-9621A4 | |
15 | BUSHING | 23-16124 | |
16 | ANODE | 97-823912 | 16127 |
17 | BOLT, (M6 x 16) | 10-16832 | |
18 | SCREW, Drain Comment: SN# USA-0G574242/BEL-9973100 & Up | 22-8M0229353 | |
18 | PLUG Comment: SN# USA-0G574241/BEL-9973099 & Below | 22-8M0229353 | |
19 | GASKET | 27-95220 | |
20 | BOLT (FRONT) | 10-8M0063198 | 10-16125 1 |
21 | WASHER, Stainless Steel | 12-16826 | |
22 | BOLT (REAR) | 10-16126 | |
23 | WASHER | 12-16192 | |
24 | STRAINER, Water | 16133 | |
25 | SCREW | 10-16134 | |
26 | BEARING, Ball | 30-16128 | |
27 | BEARING, Ball | 30-16132 | |
28 | SEAL, Oil | 26-16130 | |
29 | O-RING | 25-16131 | |
30 | HOUSING Comment: (BLACK) | 825118T | 825118, 16129 (BLACK) |
30 | HOUSING Comment: (GRAY | 825119T | 825119, 815023 (GRAY |
31 | BOLT, (M6 x 16) | 10-16832 | |
32 | WASHER, Stainless Steel | 12-16826 | |
- | GEAR HOUSING ASSEMBLY Comment: (BLACK SHORT) | 1600-8M0188408 | |
- | GEAR HOUSING ASSEMBLY Comment: (BLACK LONG) | 1600-8M0155373 | |
- | GEAR HOUSING ASSEMBLY Comment: (GRAY SHORT) | 1668-825133T2 | |
- | GEAR HOUSING ASSEMBLY Comment: (GRAY LONG) | 1668-825133A3 | |
- | GEAR HOUSING ASSEMBLY Comment: (SAILPOWER) | 1600-8M0122308 | |
- | GEAR HOUSING ASSEMBLY Comment: (SAILMATE) | 1668-9621T3 | |
- | GASKET SET, Powerhead | 16115A03 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 |
FUEL TANK(SERIAL GROUP #1)
Back to TopBelow is the parts list for Mercury 4/5 FUEL TANK(SERIAL GROUP #1):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TANK ASSEMBLY, Fuel | 1258-824964A03 | 1258-824964A 2 |
2 | CAP | 36-8M0060029 | 36-824962A 2 |
3 | CAP Comment: (REFER TO DRAWING #2) | 36-8129523 | |
3 | CAP Comment: (REFER TO DRAWING #1) | 36-812952 | 36-16232 (REFER TO DRAWING #1) |
4 | GASKET (USE WHERE APPLICABLE) | 27-8M0065762 | 27-815087, 27-95388 |
5 | SEAL | 26-8M0099393 | 26-16235 2 |
6 | MOUNT | 16236 | |
7 | WASHER, Stainless Steel | 12-953921 | |
8 | LOCKWASHER, (M6) | 13-400256 | |
9 | NUT, (M6) Stainless Steel | 11-400212 | |
10 | WASHER | 12-898101937 | 12-16238 |
11 | BRACKET | 8M0046049 | 16239 |
12 | BOLT, (M6 x 16) | 10-16832 | |
13 | LOCKWASHER, (M6) | 13-400256 | |
14 | FUEL COCK ASSEMBLY Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 22-16240 | |
15 | CLIP, Stainless Steel Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 54-95395 | |
16 | HOSE Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 32-16246 | |
17 | TUBE Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 32-16242001 | |
18 | ROD Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 16241 | |
19 | RUBBER Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 16244 | |
20 | KNOB Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 16243 | |
21 | SCREW Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 10-16245 | |
22 | HOSE, (117 mm) Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 32-16247 | |
23 | FILTER, Fuel Comment: 4 H.P. 22-815045A1 REPLACEMENT KIT | 35-8M0157133 | |
24 | CLIP, Stainless Steel Comment: 5 H.P. GRAY | 54-95395 | |
25 | FILTER, Fuel Comment: 5 H.P. GRAY | 35-8M0157133 | |
26 | CLAMP Comment: 5 H.P. GRAY | 54-8M0130961 | |
27 | HOSE Comment: 5 H.P. GRAY | 32-17669 | |
28 | HOSE Comment: 5 H.P. GRAY | 32-17668 | |
29 | CONNECTOR, Fuel - Brass Comment: 5 H.P. GRAY | 22-8M0182334 | |
30 | SCREW, (M6 x 40) Comment: 5 H.P. GRAY | 10-4000333 | |
31 | WASHER, Stainless Steel Comment: 5 H.P. GRAY | 12-16826 | |
32 | CLIP, Stainless Steel Comment: 5 H.P. BLACK | 54-95395 | |
33 | HOSE, Rubber (110 mm) Comment: 5 H.P. BLACK | 32-851848032 | 32-815041 5 H.P. BLACK |
34 | FILTER, Fuel Comment: 5 H.P. BLACK | 35-8M0157133 | |
35 | CONNECTOR, Fuel - Brass Comment: 5 H.P. BLACK | 22-8M0182334 | |
36 | SCREW, (M6 x 40) Comment: 5 H.P. BLACK | 10-4000333 | |
37 | WASHER, Stainless Steel Comment: 5 H.P. BLACK | 12-16826 | |
38 | REDUCER ELBOW Comment: 5 H.P. BLACK | 22-815043 | |
39 | CLAMP, Plastic Comment: 5 H.P. BLACK | 56762 | |
40 | FUEL COCK ASSEMBLY Comment: 5 H.P. BLACK | 22-815045 | |
41 | SCREW, Stainless Steel Comment: 5 H.P. BLACK | 10-815046 | |
42 | HOSE, Rubber (30 mm) Comment: 5 H.P. BLACK | 32-8M0057113 | 32-879194470, 32-95394 9 5 H.P. BLACK |
43 | TEE, Plastic Comment: 5 H.P. BLACK | 22-73318 | |
44 | HOSE, Rubber Comment: 5 H.P. BLACK | 32-8M0168427 | |
45 | CONNECTOR, Plastic Comment: 5 H.P. BLACK | 22-815048 | |
- | FUEL TANK ADAPTOR KIT Comment: 5 H.P. BLACK | 815596A2 |
FUEL TANK(SERIAL GROUP #2)
Back to TopBelow is the parts list for Mercury 4/5 FUEL TANK(SERIAL GROUP #2):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TANK ASSEMBLY, Fuel | 1258-824964A03 | 1258-824964A 2 |
2 | CAP | 36-8M0060029 | 36-824962A 2 |
3 | SEAL Comment: SN# USA-0G574242/BEL-9973100 & Up | 26-8M0099393 | 26-16235 2 SN# USA-0G574242/BEL-9973100 & Up |
3 | SEAL Comment: SN# USA-0G574241/BEL-9973099 & Below | 26-8M0099393 | 26-16235 2 SN# USA-0G574241/BEL-9973099 & Below |
4 | MOUNT | 16236 | |
5 | WASHER, Stainless Steel | 12-953921 | |
6 | LOCKWASHER, (M6) | 13-400256 | |
7 | NUT, (M6) Stainless Steel | 11-400212 | |
8 | WASHER | 12-898101937 | 12-16238 |
9 | BRACKET | 8M0046049 | 16239 |
10 | BOLT, (M6 x 16) | 10-16832 | |
11 | LOCKWASHER, (M6) | 13-400256 | |
12 | REDUCER ELBOW | 22-815043 | |
13 | FUEL COCK ASSEMBLY | 22-815045 | |
14 | SCREW, Stainless Steel | 10-815046 | |
15 | CLAMP, Plastic | 56762 | |
16 | HOSE, (80 mm) Comment: (Quantity of 3 required on 5HP) | 32-8M0057113 | 32-879194470, 32-95394 9 (Quantity of 3 required on 5HP) |
17 | FILTER, Fuel | 35-8M0157133 | |
18 | CLIP, Stainless Steel Comment: (Quantity of 11 required on 5HP) | 54-95395 | |
19 | TEE, Plastic Comment: 5 H.P. | 22-73318 | |
20 | HOSE, Rubber Comment: 5 H.P. | 32-8M0168427 | |
21 | CONNECTOR, Plastic Comment: 5 H.P. | 22-815048 | |
22 | HOSE, Rubber (110 mm) Comment: 5 H.P. | 32-851848032 | 32-815041 5 H.P. |
23 | CONNECTOR, Fuel - Brass Comment: 5 H.P. | 22-8M0182334 | |
24 | SCREW, (M6 x 40) Comment: 5 H.P. | 10-4000333 | |
25 | WASHER, Stainless Steel Comment: 5 H.P. | 12-16826 | |
26 | CONNECTOR, Fuel - Brass Comment: 5 H.P. | 22-8M0182334 | |
27 | SCREW, (M6 x 40) Comment: 5 H.P. | 10-4000333 | |
28 | WASHER, Stainless Steel Comment: 5 H.P. | 12-16826 | |
29 | CLIP, Stainless Steel Comment: 5 H.P. | 54-95395 | |
30 | HOSE Comment: 5 H.P. | 32-17668 | |
31 | CLAMP Comment: 5 H.P. | 54-8M0130961 | |
32 | FILTER, Fuel Comment: 5 H.P. | 35-8M0157133 | |
33 | HOSE Comment: 5 H.P. | 32-17669 |
GEAR HOUSING COMPONENTS
Back to TopBelow is the parts list for Mercury 4/5 GEAR HOUSING COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | DRIVESHAFT Comment: (SHORT) | 45-8M0076367 | 45-16135 1 (SHORT) |
1 | DRIVESHAFT Comment: (LONG) | 45-8M0076368 | 45-16136 1 (LONG) |
2 | BEARING | 30-95347 | |
3 | KEY | 28-16155 | |
4 | GEAR | 43-16138 | |
5 | GASKET | 27-16164003 | |
6 | SHIM, (0.1) Comment: SN# USA-0G574242/BEL-9973100 & Up | 15-161631 | |
6 | SHIM, (0.15) Comment: SN# USA-0G574242/BEL-9973100 & Up | 15-8132761 | |
6 | SHIM (0.1) Comment: SN# USA-0G574241/BEL-9973099 & Below | 15-161631 | |
6 | SHIM (0.15) Comment: SN# USA-0G574241/BEL-9973099 & Below | 15-8132761 | |
7 | SEAL, Oil | 26-16162 | |
8 | HOUSING (LOWER) | 46-826053T | 46-826053 |
9 | RETAINER | 16165 | |
10 | BOLT Comment: (USE WITHOUT WASHER) | 10-823042 | |
10 | SCREW, (M6 x 25) Comment: USE WITH WASHER | 10-8M0204707 | |
11 | WASHER, Stainless Steel | 12-16826 | |
12 | GASKET | 27-16160004 | |
13 | PLATE | 16159 | |
14 | GASKET | 27-8M0155369 | |
15 | IMPELLER | 47-8M0204676 | |
16 | LINER | 16157 | |
17 | HOUSING, Upper Water Pump | 46-16156 | |
18 | BOLT | 10-8M0063198 | 10-16125 1 |
19 | WASHER, Stainless Steel | 12-16826 | |
20 | SEAL | 26-16168 | |
21 | HOSE | 32-16167 | |
22 | SEAL | 26-16171 | |
23 | TUBE, Water Comment: (SHORT) | 32-16169 | |
23 | TUBE, Water Comment: (LONG) | 32-16170 | |
24 | SHIM, (0.1) | 15-16141 | |
24 | SHIM, (0.15) | 15-813277 | |
25 | GEAR | 43-812944 | 43-16137 |
26 | FOLLOWER, Cam | 16152 | |
27 | RETAINER | 16153 | |
28 | CLUTCH | 52-812946 | |
29 | PIN, Clutch | 17-16150 | |
30 | SPRING | 24-17667 | |
31 | PROPELLER SHAFT | 44-195133 | |
32 | WASHER | 12-16140 | |
33 | GEAR, Reverse | 43-8129451 | |
34 | THRUST HOLDER | 16145Q01 | |
35 | PROPELLER Comment: (STANDARD) | 48-812949A02 | 48-812949002, 48-812949, 48-16142 (STANDARD) |
35 | PROPELLER Comment: (8 PITCH) | 48-812950A02 | 48-812950002, 48-812950, 48-16143 (8 PITCH) |
35 | PROPELLER Comment: (6 PITCH) | 48-16144A01 | |
35 | PROPELLER Comment: (6 PITCH - HI-REVERSE THRUST - SAILPOWER) | 48-812951A02 | 48-812951A 1 (6 PITCH - HI-REVERSE THRUST - SAILPOWER) |
36 | WASHER | 12-16146 | |
37 | PROP NUT | 11-16147 | |
38 | COTTER PIN | 18-815026 | 18-16073, 18-99046M |
39 | GROMMET Comment: USE WHERE APPLICABLE | 25-18876 | |
40 | SPACER Comment: USE WHERE APPLICABLE | 23-810471 | |
41 | GUIDE Comment: USE WHERE APPLICABLE | 810753 | |
42 | No Longer Available, Plate Comment: (ORDER REF. #34) USE WHERE APPLICABLE | NLA | |
43 | BUSHING Comment: USE WHERE APPLICABLE | 23-815794 | |
- | GEAR HOUSING ASSEMBLY Comment: (BLACK SHORT) | 1600-8M0188408 | |
- | GEAR HOUSING ASSEMBLY Comment: (BLACK LONG) | 1600-8M0155373 | |
- | GEAR HOUSING ASSEMBLY Comment: (GRAY SHORT) | 1668-825133T2 | |
- | GEAR HOUSING ASSEMBLY Comment: (GRAY LONG) | 1668-825133A3 | |
- | GEAR HOUSING ASSEMBLY Comment: (SAILPOWER) | 1600-8M0122308 | |
- | GEAR HOUSING ASSEMBLY Comment: (SAILMATE) | 1668-9621T3 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 | |
- | REPAIR KIT, Water Pump | 8M0155395 |
MAGNETO AND IGNITION COMPONENTS
Back to TopBelow is the parts list for Mercury 4/5 MAGNETO AND IGNITION COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL | 200-8M0110989 | 262-815024, 262-812644 |
2 | COIL, Exciter | 16058T | |
3 | SCREW | 10-16059 | |
4 | CLAMP | 54-16060 | |
5 | SCREW | 10-16821 | |
6 | NUT | 11-16071 | |
7 | WASHER | 12-16072 | |
8 | COIL, Pulser | 160661 | |
9 | SCREW | 10-16067 | 10-95305 |
10 | COIL ASSEMBLY, Ignition | 815113T02 | 16064A 1 |
11 | BOOT, With Resistance | 85-855543 | |
12 | BOLT | 10-16065 | |
13 | LOCKWASHER | 13-16818 | |
14 | WASHER | 12-809931044 | 12-809931042, 13-815064, 12-95222 |
15 | GROMMET | 25-16068 | |
16 | CD UNIT | 16061T04 | |
17 | DAMPER (FRONT) | 878061 | 16062 |
18 | DAMPER (REAR) | 878062 | 16063 |
19 | COTTER PIN | 18-815026 | 18-16073, 18-99046M |
20 | SWITCH ASSEMBLY, Stop | 87-823037A04 | 87-823037A 1, 87-898101306 |
21 | ALTERNATOR Comment: SAILPOWER | 16074T | |
22 | SCREW Comment: SAILPOWER | 10-16059 | |
23 | CLAMP Comment: SAILPOWER | 54-16060 | |
24 | SCREW Comment: SAILPOWER | 10-16821 | |
25 | RECTIFIER Comment: SAILPOWER | 16076A1 | |
26 | FUSE Comment: SAILPOWER | 89-16077 | |
27 | SCREW Comment: SAILPOWER | 10-16078 | |
28 | LOCKWASHER Comment: SAILPOWER | 13-16079 | |
29 | WASHER, Stainless Steel Comment: SAILPOWER | 12-8M0108373 | |
30 | CLAMP Comment: SAILPOWER | 54-813275 | |
31 | NUT, Stainless Steel Comment: SAILPOWER | 11-16081 | |
32 | HARNESS, Extension Comment: SAILPOWER | 84-16822 | |
33 | GROMMET Comment: SAILPOWER | 25-16823 | |
34 | CABLE, Battery Comment: SAILPOWER | 84-16082 | |
35 | SWITCH ASSEMBLY, Emergency Stop | 87-823037A04 | 87-823037A 1, 87-898101306 |
36 | LANYARD | 823054 |
MISCELLANEOUS INFORMATION
Back to TopBelow is the parts list for Mercury 4/5 MISCELLANEOUS INFORMATION:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL , 4/5 Hp | 90-815128 | |
- | DECAL SET Comment: (BLACK 4/5) (SEE NOTE) DESIGN I | 37-15818A94 | |
- | DECAL SET Comment: (BLACK 4) DESIGN II | 37-15818A00 | |
- | DECAL SET Comment: (BLACK 5) DESIGN II | 37-830153A00 | 37-830153A96 (BLACK 5) DESIGN II |
- | DECAL SET Comment: (4 SAILPOWER) | 37-13681A00 | |
- | DECAL SET Comment: (GRAY 4/5) SN# 0G452499 & Below | 37-815307A94 | 37-815307A92, 37-815307A90 (GRAY 4/5) SN# 0G452499 & Below |
- | DECAL SET Comment: (GRAY 4 SAILMATE) SN# 0G452499 & Below | 37-815582A01 | 37-815582A97, 37-815582A94, 37-815582A93 (GRAY 4 SAILMATE) SN# 0G452499 & Below |
- | DECAL SET Comment: (GRAY 4) SN# 0G452500 & Up | 37-815307A01 | 37-815307A97 (GRAY 4) SN# 0G452500 & Up |
- | DECAL SET Comment: (GRAY 5) SN# 0G452500 & Up | 37-850480A01 | 37-850480A97 (GRAY 5) SN# 0G452500 & Up |
- | DECAL SET Comment: (GRAY 4 SAILMATE) SN# 0G452500 & Up | 37-815582A01 | 37-815582A97, 37-815582A94, 37-815582A93 (GRAY 4 SAILMATE) SN# 0G452500 & Up |
- | OWNERS MANUAL | 90-10102980 |
RECOIL STARTER
Back to TopBelow is the parts list for Mercury 4/5 RECOIL STARTER:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | STARTER ASSEMBLY, Recoil | 803576T02 | 803576T 1, 812632A 3 |
1 | HOUSING, Starter | 8M0227442 | |
2 | SPRING SET | 24-812645T | 24-812645, 24-16102 |
3 | SHEEVE, Starter | 812633 | |
4 | SPRING, Return | 24-812634 | |
5 | RATCHET | 8M0060217 | 812635 |
6 | SPRING, Friction | 24-812636 | |
7 | BOLT | 10-8M0060218 | |
8 | FRICTION PLATE | 812638 | |
9 | PLATE, Starter Comment: SN# USA-0G574242/BEL-9973100 & Up | 161101 | |
9 | PLATE, Seal Comment: SN# USA-0G574241/BEL-9973099 & Below | 161101 | |
10 | ROPE, Starter | 50-12066Q10 | |
11 | HANDLE, Starter Rope | 812640 | |
12 | RETAINER | 812641 | |
13 | PULLEY, Starter | 812642 | |
14 | SCREW AND LOCKWASHER Comment: (USE W/O LOCKWASHER) | 10-168281 | |
14 | BOLT Comment: USE WITH LOCKWASHER | 10-16828 | |
15 | LOCKWASHER | 13-16818 | |
16 | SCREW | 10-810755 | |
17 | LOCK, Starter | 17634 | |
18 | COLLAR | 23-895130 | 23-17637, 23-17637001 |
19 | SPRING | 24-812645007 | 24-17638 |
20 | WASHER | 12-16335 | |
21 | SCREW | 10-17635 | |
22 | CAM | 812643 | 17639 |
23 | SNAP, Link Rod Comment: SN# USA-0G574242/BEL-9973100 & Up | 8M0169412 | |
23 | SNAP, Link Rod Comment: SN# USA-0G574241/BEL-9973099 & Below | 8M0169412 | |
24 | SCREW Comment: USE WITH COLLAR | 10-855544 | |
25 | COLLAR Comment: USE WITH COLLAR | 23-855545 | |
26 | WAVE WASHER | 13-17641 | |
27 | SHOULDER SCREW Comment: (USE WITHOUT COLLAR) | 10-17640 | |
28 | ROD | 17642001 | |
29 | LOCKWASHER, (M6) | 13-400256 |
REMOTE CONTROL ATTACHING KIT
Back to TopBelow is the parts list for Mercury 4/5 REMOTE CONTROL ATTACHING KIT:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ATTACHING KIT, Remote Control | 16840A2 | |
2 | LEVER | 16848 | |
3 | WIRE, Throttle | 17034 | |
4 | BOLT, (M6 x 14) | 10-16223 | |
5 | LOCKWASHER, (M6) | 13-400256 | |
6 | WASHER, Stainless Steel | 12-953921 | |
4 | BOLT Comment: (SEE NOTE 1) | 10-8230427 | |
6 | WASHER, Stainless Steel Comment: (SEE NOTE 1) | 12-953921 | |
7 | COLLAR Comment: (SEE NOTE 1) | 23-16849 | |
8 | HARNESS ASSEMBLY (DUAL STOP SWITCH) | 84-17035 | |
9 | PIN, Lock | 17-17031 | |
10 | PIN | 17-17033 | |
11 | SPRING | 24-17032 | |
12 | SLEEVE | 17030 | |
13 | WASHER | 12-17029 | |
14 | LEVER, Throttle | 16847 | |
15 | BRACKET | 17026 | |
16 | CAP | 17027 | |
17 | SPRING | 24-17028 | |
18 | WAVE WASHER | 13-16221 | |
19 | SEAL | 26-16219 | |
20 | BUSHING | 23-16220 | |
21 | BRACKET | 17023 | |
22 | BOLT, (M6 x 16) | 10-16832 | |
23 | LOCKWASHER, (M6) | 13-400256 | |
24 | NUT, (M6) Stainless Steel | 11-400212 | |
25 | PLATE, Steering Hook Comment: SN# USA-0G574242/BEL-9973100 & Up | 17024 | |
25 | PLATE, Steering Hook Comment: SN# USA-0G574241/BEL-9973099 & Below | 17024 | |
26 | SCREW, (M8 x 30) | 10-4000354 | |
27 | WASHER | 12-16192 | |
28 | LOCKWASHER | 13-17025 | |
29 | NUT, (M8) Stainless Steel | 11-400213 | |
30 | HARNESS ASSEMBLY (5.9M) | 84-17162 | |
31 | GROMMET | 25-16823 | |
32 | SWITCH ASSEMBLY, Stop Comment: USE WHERE APPLICABLE | 87-823037A2 | |
33 | GROMMET Comment: USE WHERE APPLICABLE | 25-16226 | |
34 | BOLT Comment: USE WHERE APPLICABLE | 10-17174 | |
35 | WASHER, Stainless Steel Comment: USE WHERE APPLICABLE | 12-8M0108373 | |
36 | CLAMP Comment: USE WHERE APPLICABLE | 54-17169 | |
37 | NUT, Stainless Steel Comment: USE WHERE APPLICABLE | 11-16081 |
SHIFT COMPONENTS
Back to TopBelow is the parts list for Mercury 4/5 SHIFT COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | LEVER, Shift | 8130275 | |
2 | STOPPER | 30-812937 | 30-16182 |
3 | SPRING | 24-813028 | 24-16183 |
4 | LEVER | 16184 | |
5 | BOLT | 10-16185 | |
6 | PIN | 17-16188 | |
7 | COTTER PIN | 18-16189 | |
8 | O-RING | 25-16181 | |
9 | SHIFT ROD Comment: (SHORT) | 16186 | |
9 | SHIFT ROD Comment: (LONG) | 16187 | |
10 | WASHER, Stainless Steel | 12-16826 | |
11 | JOINT | 16190 | |
12 | BOLT, (M6 x 16) | 10-16832 | |
13 | WASHER, Stainless Steel | 12-16826 | |
14 | CAM ROD Comment: (SHORT) | 8M0044705 | |
14 | CAM ROD Comment: (LONG) | 8M0058365 | 16174 (LONG) |
15 | PIN | 17-16179 | |
16 | O-RING | 25-161771 | |
17 | BUSHING | 23-16176 | |
18 | O-RING | 25-16178 | |
19 | CAM | 8M0090459 | |
20 | PIN | 17-16175 | |
- | SEAL KIT, Gear Housing | 27-8M0188431 |
THROTTLE COMPONENTS
Back to TopBelow is the parts list for Mercury 4/5 THROTTLE COMPONENTS:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HANDLE, Throttle Comment: (BLACK) | 16075T4 | |
1 | HANDLE, Throttle Comment: (GRAY) | 815027T1 | |
2 | DECAL | 37-8M0097201 | |
3 | WIRE, Throttle | 16088 | |
4 | SHAFT, Throttle | 16093 | |
5 | BUSHING | 23-16336 | |
6 | SPACER | 23-16191 | |
7 | FRICTION PIECE | 813026 | 16337 |
8 | SCREW, Adjusting | 10-16087 | |
9 | WASHER, Stainless Steel | 12-16826 | |
10 | NUT, (M6) Stainless Steel | 11-400212 | |
11 | GRIP | 16086 | |
12 | SCREW | 10-16094 | |
13 | BRACKET | 16338 | |
14 | SCREW | 10-16827 | |
15 | WASHER, Stainless Steel (USE WHERE APPLICABLE) | 12-16826 | |
16 | BUSHING | 23-16083005 | |
17 | PIN | 17-16085 | |
18 | RETAINER | 8M0207656 | |
19 | STUD BOLT | 16-815028 | |
20 | LOCKWASHER, (M6) | 13-400256 | |
21 | BRACKET | 16089 | |
22 | SCREW AND LOCKWASHER | 10-168281 | |
23 | LOCKWASHER (USE WHERE APPLICABLE) | 13-16818 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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