Skip to content
Exclusive Deal for new customers: Get 10% Off! SHOP NOW

Customer Service: info@jlm-marine.com

Free shipping. No Minimum Purchase

Mercury 45 JET (0G590000 THRU 0G760299) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 45 JET Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

Back to Top

Below is the parts list for Mercury 45 JET Accessories:

Mercury 45 JET Accessories Diagram
Position No. Part Name OEM Number Supersedes
0 CHARGING KIT, Battery, RECTIFIER Comment: (55/60 WORK MODELS) 62351A10
0 ANTI-ICING KIT, Carburetor 828155A3
0 CARRYING HANDLE 43393A1
0 STARTER MOTOR KIT, Electric Comment: (55/60 WORK MODELS) 50-44369A3
0 CONVERSION KIT, Starter Motor Comment: (55MANUAL/60 BIGFOOT) 50-822462A2
0 MOUNTING KIT, Engine 812432A1
0 EXTENSION KIT, (2.5 Inches/64mm) Comment: (BLACK 50/55/60) 816696A1
0 EXTENSION KIT, (2.5 Inches/64mm) Comment: (GRAY 50/55/60) 816696A2
0 EXTENSION KIT, (2.5 Inches/64mm) Comment: (BLACK 60 WORK/PONTOON) 816696A6
0 EXTENSION KIT, (2.5 Inches/64mm) Comment: (GRAY 60 WORK/PONTOON) 816696A7
0 FLUSHING ATTACHMENT 44357Q2
0 LINE ASSEMBLY, Fuel (8 Feet) Comment: WITH QUICK DISCONNECT 32-877680Q8
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: WITH QUICK DISCONNECT 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 WITH QUICK DISCONNECT
0 LINE ASSEMBLY, Fuel (8 Feet) Comment: WITH QUICK DISCONNECT ENGINE END ONLY 32-877681Q8
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: WITH QUICK DISCONNECT ENGINE END ONLY 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 WITH QUICK DISCONNECT ENGINE END ONLY
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: NO FITTINGS 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 NO FITTINGS
0 HIGH OUTPUT ALTERNATOR KIT 398-9873A35
0 REGULATOR KIT, Lighting Comment: (55/60 WORK MODELS) 95845A5
0 MERCATHODE KIT 88334A2
0 MERCATHODE MONITOR 86300A5
0 POWER TRIM KIT Comment: (NOT USED ON 55 NON-ELECTRIC) 8M0054999 822870A 4 (NOT USED ON 55 NON-ELECTRIC)
0 TRIM SWITCH (TILLER MOUNTED) 87-14645A4
0 TANK KIT, Remote Oil Comment: (JET 45/50/60) 1263-812718A2
0 SWITCH KIT, Trim (10.00 Feet) 87-18286A18
0 35 HP HORSE POWER RESTRICTOR KIT Comment: (BLACK 50) 815548A4
0 35 HP HORSE POWER RESTRICTOR KIT Comment: (GRAY 50) 815548A5
0 ADAPTOR KIT Comment: (JET 45) 850000A2
0 THERMOSTAT KIT (120 DEGREES F) 14586A4
0 THERMOSTAT KIT (55/60) 850055A2
0 STEERING HANDLE KIT Comment: (BLACK 50/60 ELECTRIC START) 816366A40 816366A22, 816366A12, 816366A 4 (BLACK 50/60 ELECTRIC START)
0 STEERING HANDLE KIT Comment: (GRAY 50/60 ELECTRIC START) 816366A23 816366A13, 816366A 5 (GRAY 50/60 ELECTRIC START)
0 VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT) 17334A2
0 REGULATOR KIT, Voltage Comment: (55/60 WORK MODELS) 88825A6
0 FILTER, Fuel/Water Separator 35-802893Q01 35-802893Q, 35-807172, 35-806771, 35-805269 1

Attenuator Plate

Back to Top

Below is the parts list for Mercury 45 JET Attenuator Plate:

Mercury 45 JET Attenuator Plate Diagram
Position No. Part Name OEM Number Supersedes
1 ATTENUATOR, Sound 19662
2 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
3 CAP 19-815784 22-14685
4 SEAL 26-812889
5 PLATE, Sound Attenuator 812874
6 SCREW, (M8 x 100) 10-4000363
7 NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) NSS
8 NOT SOLD SEPARATE, Decal-Caution NSS
9 NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) NSS
10 ARM ASSEMBLY 11399A1
11 ROLLER 67748
12 SCREW, (M5 x 6) 10-40056103
13 WASHER, (.203 x .500 x .032) 12-8M0204666
14 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Manual) 32-9912878
14 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Electric) 32-9912878
15 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) 32-9912878
16 FITTING TEE Comment: (Electric) 22-830285
17 HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) 32-9912878
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 GASKET, Flange 27-8144461
20 LINK, Throttle 825204T03 825204 3
21 NOT SOLD SEPARATE, Decal-Caution in Gear Idle NSS
22 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Carburetor

Back to Top

Below is the parts list for Mercury 45 JET Carburetor:

Mercury 45 JET Carburetor Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR Comment: (TOP) 60 ELECTRIC - WME-58 3301-821854T22 3301-821854T 7 (TOP) 60 ELECTRIC - WME-58
1 CARBURETOR Comment: (CENTER) 60 ELECTRIC - WME-58 3301-821854T23 3301-821854T 8 (CENTER) 60 ELECTRIC - WME-58
1 CARBURETOR Comment: (BOTTOM) 60 ELECTRIC - WME-58 3301-821854T24 3301-821854T 9 (BOTTOM) 60 ELECTRIC - WME-58
1 CARBURETOR Comment: (TOP) 55/60 MANUAL - WME-57 3301-821854T19 3301-821854T 4 (TOP) 55/60 MANUAL - WME-57
1 CARBURETOR Comment: (CENTER) 55/60 MANUAL - WME-57 3301-821854T20 3301-821854T 5 (CENTER) 55/60 MANUAL - WME-57
1 CARBURETOR Comment: (BOTTOM) 55/60 MANUAL - WME-57 3301-821854T21 3301-821854T 6 (BOTTOM) 55/60 MANUAL - WME-57
2 SHAFT, Throttle Comment: (UPPER) WME-58 1395-823632
3 SHAFT, Throttle Comment: (CENTER) WME-58 1395-823633
4 SHAFT, Throttle Comment: (BOTTOM) WME-58 1395-823636
2 SHAFT, Throttle Comment: (UPPER/BOTTOM) WME-57 1395-823632
3 SHAFT, Throttle Comment: (CENTER) WME-57 1395-823633
5 SCREW Comment: (UPPER/BOTTOM) 1395-823634
6 NOT SOLD SEPARATE, Spring-Throttle Return NSS
7 NOT SOLD SEPARATE, Idle Needle NSS
8 NOT SOLD SEPARATE, Spring-Idle Needle NSS
9 NOT SOLD SEPARATE, Gasket-cover Plate NSS
10 COVER PLATE 1395-811221
11 SCREW, Cover Plate 1395-811220
12 GASKET, Flange 27-8144461
13 LEVER, Oil Pump Comment: WME-58 - BOTTOM 1395-8113522
14 SCREW, Lever Retainer Comment: WME-58 - BOTTOM 1395-8086121
15 SCREW, Throttle Valve 10-F10155
16 VALVE, Throttle 97246
17 NOT SOLD SEPARATE, Retaining Ring NSS
18 SHAFT F10064
19 GASKET 1395-808738
20 NOT SOLD SEPARATE, Gasket-Fuel Bowl NSS
21 VALVE, Inlet Needle 10-95951
22 FLOAT 1395-9594
23 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
24 BOWL, Fuel Comment: (UPPER) WME-57 1395-811695 1395-811217 (UPPER) WME-57
24 BOWL, Fuel Comment: (CENTER/BOTTOM) WME-57 1395-811693 1395-9590 (CENTER/BOTTOM) WME-57
24 BOWL, Fuel Comment: (WME-58) 1395-811693 1395-9590 (WME-58)
25 PLUG KIT 1395-811694 1395-9596 1
26 SEAL (CONSISTS OF 4 SEALS) 1395-802731
27 JET, Main Fuel (.058) Comment: WME-57 1395-7831
27 JET, Main (.060) Comment: WME-58 1395-6487
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- REPAIR KIT, Carburetor 1395-8236354
- GASKET SET, Carburetor 1395-8112231

Clamp Bracket, Manual

Back to Top

Below is the parts list for Mercury 45 JET Clamp Bracket, Manual:

Mercury 45 JET Clamp Bracket, Manual Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY Comment: (BLACK) PORT 3420-8M0084195 3420-822868A 1 (BLACK) PORT
1 CLAMP BRACKET ASSEMBLY Comment: (GRAY) PORT 3420-822868A2
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 CLAMP BRACKET Comment: (BLACK) STARBOARD 3419-822867F1
4 CLAMP BRACKET Comment: (GRAY) STARBOARD 3419-822867F2
5 LEVER ASSEMBLY, Tilt Lock Comment: (BLACK) 893704T01 19618A 2 (BLACK)
5 LEVER ASSEMBLY, Tilt Lock Comment: (GRAY) 19618A3
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: (BLACK) 812709 812709T, 812709F 1 (BLACK)
9 KNOB Comment: (GRAY) 812709T6
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor Comment: (BLACK) 18486F5
12 BRACKET, Anchor Comment: (GRAY) 18486F6
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-4000354
16 SCREW, (M8 x 35) 10-4000355
17 LOCKWASHER, (M8) 13-400257
18 NUT, (M8) 11-401388
19 PIN ASSEMBLY, Tilt Lock 17-8M0026068 17-49930A 1
20 SPRING 24-821461
21 TILT TUBE 8M0041938 8M0035070, 19614 1
22 NUT, (7/8-14) 11-858869 11-30499
23 THUMB SCREW ASSEMBLY 10-818883A1
24 WASHER 12-818884
25 SHOULDER SCREW, Hex 10-768042
26 NOT SOLD SEPARATE, Handle NSS
27 NOT SOLD SEPARATE, Rivet NSS
28 SCREW, (.500-20 x 4.00) 10-814259
29 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
30 NUT, (.500-20) 11-91962
31 LINK 8M0084737
32 LEVER ASSEMBLY, Tilt 19615A05
33 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
34 WASHER, (.520 x .850 x .060) Nylon - Black 12-8M0042643 12-19605
35 WAVE WASHER 13-99611
36 TILT KNOB 8M0007469 19621
37 SCREW, (.375-16 x .62) 10-19611
38 NOT SOLD SEPARATE, Decal-Tilt Lock NSS
39 NOT SOLD SEPARATE, Decal-Warning NSS

Cowling

Back to Top

Below is the parts list for Mercury 45 JET Cowling:

Mercury 45 JET Cowling Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Without Decals Comment: ELECTRIC-BLACK 100-8M0107016
1 TOP COWL ASSEMBLY, Without Decals Comment: ELECTRIC-SILVER 4000-813010T14 4000-813010A14, 4000-813010A 9, 4000-813010T13, 4000-813010A13 ELECTRIC-SILVER
1 TOP COWL ASSEMBLY, Without Decals Comment: MANUAL-BLACK 100-8M0107142
1 TOP COWL ASSEMBLY, Without Decals Comment: MANUAL-SILVER 4005-816534T14 4005-816534A14, 4005-816534A 9 MANUAL-SILVER
2 SHIELD, Air Inlet 824666 813095 1
3 SCREW, (M6 x 16) 10-4006731
4 ROPE AND HANDLE KIT, Manual Starting 47341A11
5 NOT SOLD SEPARATE, Envelope NSS
6 BRACKET, Cowl Support - Black 813548A3
6 BRACKET, Cowl Support - Silver 813548A6
7 SCREW, (M4 x 14.5) 10-8231871
8 LOCKWASHER, Stainless Steel 8,13-26995
9 NUT, (M4) 11-8237515
10 BRACKET, Cowl Support, Rear 813549A2
11 SCREW, (M4 x 14.5) 10-8231871
12 LOCKWASHER, Stainless Steel 8,13-26995
13 NUT, (M4) 11-8237515
14 SOUND BLANKET KIT 814336A02 814336A 1
15 NOT SOLD SEPARATE, Sound Blanket-Front-Manual NSS
16 NOT SOLD SEPARATE, Sound Blanket-Side-Starboard NSS
17 NOT SOLD SEPARATE, Sound Blanket-Side-Port NSS
18 NOT SOLD SEPARATE, Sound Blanket-Rear NSS
19 SEAL 8M0043150 44462 2
20 GAUGE KIT, Oil Level Comment: ELECTRIC 813504A1
21 GROMMET Comment: ELECTRIC 813505
22 RETAINER Comment: ELECTRIC 113171
23 NUT Comment: ELECTRIC 11-65110
24 DEFLECTOR KIT, Air 823593A1
25 MOUNT 813546003 813546 2
26 BRACKET ASSEMBLY, Latch Roller 893763 18173
27 SCREW, (M6 x 16) 10-4006731
28 BOTTOM COWL Comment: BLACK 2197-812512A8
28 BOTTOM COWL ASSEMBLY Comment: GRAY 2197-812512A9
29 SEAL 8M0043162 813607
30 BUMPER 8M0043169 828465
31 SWITCH Comment: POWER TRIM 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 POWER TRIM
32 PLUG Comment: NON-POWER TRIM 812830T01 812830 1 NON-POWER TRIM
33 RETAINER 8M0032848 812443 1
34 FITTING 22-813613
35 SEAL 813606003 813606 2
36 SCREW, (M8 x 35) Stainless Steel 10-40011151
37 SEAL 813605003 813605 2
38 HOSE, (15.00 Inches) 32-7568058
39 SCREW, (M6 x 16) 10-4006731
40 BRACKET, Cable Retainer 19812T03
41 DRIVE SCREW 10-42975
42 LATCH 98889
43 CUP 39519
44 CABLE ASSEMBLY 84-88807A28
45 SCREW, (#10-16 x .380) 10-878607 10-817626
46 SCREW, (M6 x 50) 10-4000335
47 WASHER, (.255 x .620 x .030) Stainless Steel 12-35280
48 WAVE WASHER 13-37642
49 BUSHING 23-19428
50 LEVER, Cowl Latch Comment: BLACK 813547F1
50 LEVER, Cowl Latch Comment: GRAY 813547F1
51 BUSHING KIT, Cowl Latch 826354A1
52 NOT SOLD SEPARATE, Bushing NSS
53 LATCH CAM 813604
54 NUT, (M6) 11-401386
55 TRIM COVER Comment: BLACK 812717T1
55 TRIM COVER Comment: GRAY 812717T6
56 SCREW, (M6 x 20) Stainless Steel 10-8M0204741

Crankshaft, Pistons and Connecting Rods

Back to Top

Below is the parts list for Mercury 45 JET Crankshaft, Pistons and Connecting Rods:

Mercury 45 JET Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 2411-827954T2
2 GEAR ASSEMBLY 43-43019A2
3 BEARING, Ball 30-63742T
4 RING, Retaining 53-812877
5 KEY, Woodruff 28-91800
6 BEARING ASSEMBLY, Roller Comment: (TOP) 31-818889A1
7 SEAL, Oil 26-8173971
8 BEARING ASSEMBLY 827955A2
9 NOT SOLD SEPARATE, Roller NSS
10 NOT SOLD SEPARATE, Ring-Seal NSS
11 PISTON ASSEMBLY Comment: (STANDARD) 705-850026T1
11 PISTON ASSEMBLY Comment: (.015 O.S.) 705-850026T2
12 RING, Lock 53-857196 40-52035
13 RING SET, Piston Comment: (STANDARD) 39-831255A6
13 RING SET, Piston Comment: (.015 O.S.) 39-821695A6
14 NOT SOLD SEPARATE, Piston Ring Comment: (CHROME FACE) NSS
15 CONNECTING ROD ASSEMBLY 640-9612A6
16 WASHER 12-8M0012298 12-812876
17 BEARING 29-8M0214934
18 SCREW, (.250-28 Special) 10-91012
19 BEARING KIT 8M0234886
- POWERHEAD ASSEMBLY 852071T97 852071A97

Cylinder Block

Back to Top

Below is the parts list for Mercury 45 JET Cylinder Block:

Mercury 45 JET Cylinder Block Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 2801-827953T4
2 SCREW, (M8 x 80) 10-81742780
3 SCREW, (M8 x 30) 10-81742730
4 CHECK VALVE 21-426585
5 TUBING, (20.00 Feet Bulk) (15 IN.) 32-892024122 32-99130122
6 CHECK VALVE (PRESS-IN) 21-426232
7 CARRIER ASSEMBLY 812888A2
8 CHECK VALVE 21-42657A4
9 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
10 NUT, (M6) Stainless Steel 11-400212
11 CAP 42942
12 PIN, Dowel - Without Hole (.375 x .625) (LOCATING) 17-43044
13 PIN (BEARING RACE) 17-8M0084653 17-812870 1
14 GASKET 27-827284
15 STUD 16-8161949
16 PLUG, Pipe (.375-18) 22-185981
17 PLUG, Pipe (.125-27) Brass Comment: (ELECTRIC) 22-328022
18 PLUG, Pipe (.125-27) Brass Comment: (MANUAL) 22-328022
19 PLUG, Pipe (.125-27) Brass 22-328022
20 ELBOW 22-19725
21 CHECK VALVE 21-426585
22 COVER 827251A1
23 LIFTING EYE Comment: MANUAL 850897
24 SCREW, (M8 x 25) Stainless Steel Comment: MANUAL 10-40011149
25 NOT SOLD SEPARATE, Plug-Serial Number NSS
26 SCREW, (M8 x 25) Stainless Steel 10-40011149
27 CARRIER Comment: ELECTRIC 889735 827365 ELECTRIC
28 THERMOSTAT, 43°C (110°F) Comment: ELECTRIC 850055001 850055 ELECTRIC
29 O-RING Comment: ELECTRIC SN# 0G662182 & Below 25-62701
30 SEAL Comment: ELECTRIC SN# 0G662183 & Up 26-854639001 26-854639 ELECTRIC SN# 0G662183 & Up
31 SENDER, Temperature 787992
32 RETAINER 889733 44552
33 SCREW, (#10-16 x .600) 10-878609 10-812832 1
34 WASHER, (.203 x .500 x .032) 12-8M0204666
35 WASHER, (.187 x .500 x .062) Neoprene Comment: ELECTRIC 12-8M0204663
36 WASHER, (.255 x .620 x .030) Stainless Steel Comment: ELECTRIC 12-69056
37 WING NUT Comment: ELECTRIC 11-816872
38 ELBOW Comment: ELECTRIC 22-996642
39 ELBOW Comment: (MANUAL) 22-782792
40 CONNECTOR Comment: (ELECTRIC) 22-56759
41 COVER Comment: MANUAL 8129962
42 O-RING, (.614 x .070) Comment: MANUAL 25-48462
43 SCREW, (M5 x 20) Stainless Steel Comment: MANUAL 10-40011108
44 TUBING, (20.00 Feet Bulk) (5-1/2 IN.) 32-892024122 32-99130122
45 DECAL, Caution, Start In Gear, (ELECTRIC-NON-HANDLE) 37-881865 37-825064
- POWERHEAD ASSEMBLY 852071T97 852071A97
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Driveshaft Housing

Back to Top

Below is the parts list for Mercury 45 JET Driveshaft Housing:

Mercury 45 JET Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (BLACK) SHORT 3516-816528A1
1 HOUSING ASSEMBLY, Driveshaft Comment: (GRAY) SHORT 3516-816528T2
1 HOUSING ASSEMBLY, Driveshaft Comment: (BLACK) LONG 3510-9864T6
1 HOUSING ASSEMBLY, Driveshaft Comment: (GRAY) LONG 3510-9864T7
1 HOUSING ASSEMBLY, Driveshaft Comment: (BLACK - JET 45) 3516-816528A3
1 HOUSING ASSEMBLY, Driveshaft Comment: (GRAY - JET 45) 3516-816528A4
2 STUD, (M10 x 60) Comment: (SHORT/LONG) 16-903507
2 STUD, (M10 x 100) Comment: (60 BIG FOOT - LONG) 16-903501
2 STUD, (M10 x 166) Comment: (60 BIG FOOT - LL) 16-8M0034445 16-816866 4 (60 BIG FOOT - LL)
3 SCREW, (M10 x 110) 10-817430110 10-40096110
4 STUD, (M10 x 124) Comment: (60 BIGFOOT LL) 16-8M0034446
4 STUD, (M10 x 120) Comment: (55 LL) 16-8M0034425
5 SCREW, (M10 x 45) Comment: (SHORT/LONG)(NON JET MODELS) 10-4000380
6 WASHER, (.406 x .750 x .105) Stainless Steel Comment: NON BIGFOOT MODELS 12-8M0214963
7 WASHER, (.406 x .750 x .105) Stainless Steel Comment: NON BIGFOOT MODELS 12-8M0214963
8 NUT, (M10) Comment: NON BIGFOOT MODELS 11-40140
6 WASHER, (.406 x .750 x .105) Stainless Steel Comment: BIGFOOT MODELS 12-8M0214963
7 WASHER, (.406 x .750 x .105) Stainless Steel Comment: BIGFOOT MODELS 12-8M0214963
8 NUT, (M10) Comment: BIGFOOT MODELS 11-40140
9 SPEEDOMETER PICK UP 22-85822A7
10 CONNECTOR, Straight 22-85822T
11 FITTING 22-8M0181450
12 BOLT, (M12 x 154) 10-898835001 10-42973
13 MOUNT ASSEMBLY, Lower 42930A1
14 WASHER 12-20959
15 CABLE ASSEMBLY, Ground 88238A10
16 NUT, (M12) 11-8M0204662
17 SCREW, (M8 x 25) Stainless Steel 10-40011149
18 CLAMP 8M0036730 93192
19 NUT 11-35521
20 COVER, Black 100-8M4500752 8M0001130, 67077T
20 COVER, Gray 67077F1
21 SCREW, (#12-24 x .620) 10-88417
22 SPACER 23-813745 23-43041
22 SPACER Comment: (LL) 23-8137451
23 COUPLING 43585

Electrical Components

Back to Top

Below is the parts list for Mercury 45 JET Electrical Components:

Mercury 45 JET Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, Electrical 8302351
2 SCREW, (M5 x 12) 10-82239312
3 WASHER, (.203 x .406 x .040) 12-89302
4 TIE STRAP, (4.00 Inches) 56762
5 REV LIMITER Comment: MANUAL 821889A49 821889A41 MANUAL
5 REV LIMITER Comment: ELECTRIC 821889A50 821889A42 ELECTRIC
6 CLAMP Comment: ELECTRIC 8266241
7 SCREW, (M5 x 12) Comment: ELECTRIC 10-82239312
8 SOLENOID ASSEMBLY Comment: ELECTRIC 89-8M0185146
9 BUSHING Comment: ELECTRIC 23-8M0214955
10 GROMMET Comment: ELECTRIC 25-818967
11 SCREW, (M6 x 25) Comment: ELECTRIC 10-82129125
12 NUT, (.250-20) Comment: ELECTRIC 11-64015
13 LOCKWASHER, (.250) Stainless Steel Comment: ELECTRIC 13-26992
14 CABLE ASSEMBLY Comment: ELECTRIC 84-88807A33
15 CABLE ASSEMBLY, (4.00 Inches) Black Comment: ELECTRIC 84-88807A16
16 NUT, Brass Comment: ELECTRIC 8-32,11-26419
17 REGULATOR, Voltage Comment: ELECTRIC 8M0084173 883072T, 854515T 1 ELECTRIC
18 SCREW, (M6 x 35) Comment: ELECTRIC 10-82129135
19 J CLIP Comment: ELECTRIC 54-8M0024808
20 BOOT, Insulator - Red Comment: ELECTRIC 85-830233
21 CABLE ASSEMBLY, Battery - Negative Comment: ELECTRIC 84-88439A4
22 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
23 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 SCREW, (M6 x 25) 10-82129125
25 CABLE ASSEMBLY 84-88807A31
26 SCREW, (M6 x 10) Comment: MANUAL 10-82129110
27 J CLIP (QTY. OF 2 REQUIRED ON MANUAL) 54-54457
28 HARNESS ASSEMBLY, Engine Comment: ELECTRIC 84-850220A2
29 FUSE, Yellow - 20 Ampere Comment: ELECTRIC 88-812619 88-860608 ELECTRIC
30 PLUG, Male Comment: ELECTRIC 13541
31 GROMMET 25-822002
32 BUSHING 23-822003
33 WASHER 12-8M0214930
34 SCREW, (M6 x 25) Stainless Steel 10-40011129
35 HARNESS ASSEMBLY, Ignition 84-850221A2
36 CDM ASSEMBLY 827509T7
37 CABLE ASSEMBLY, Hi Tension 84-821945A61
38 BOOT/TERMINAL KIT 85-63709A1
39 SPARK PLUG (NGK# BP8H-N-10) 33-816737Q 33-816737 2
39 SPARK PLUG (NGK#BPZ-8H-N-10) 33-938
39 SPARK PLUG (NGK#BUZ8H) 33-896329885
39 SPARK PLUG (NGK#BP8HS-10) 33-8M0114745
40 SCREW, (M6 x 16) 10-82129116
41 HARNESS ASSEMBLY, Power Comment: MANUAL 84-850052A1
42 HARNESS ASSEMBLY Comment: MANUAL 84-11149T31

Exhaust Plate

Back to Top

Below is the parts list for Mercury 45 JET Exhaust Plate:

Mercury 45 JET Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 19653T3
2 CHECK VALVE ASSEMBLY, Drain 21-817519A1
3 PIN, Dowel 17-23784
4 MOUNT, Upper 1400-8M4501491 8M0021336, 881899, 812893T, 812893
5 SCREW, (M8 x 45) Stainless Steel 10-40011153
6 BOLT, (M12 x 154) 10-898835001 10-42973
7 WASHER, Neoprene 12-32834
8 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
9 NUT, (M12) 11-896963 11-859129, 11-90099
10 SCREW, (M8 x 70) Stainless Steel 10-40011158
11 GASKET Comment: NOT USED ON JET MODELS 27-8M0000820 27-812866 NOT USED ON JET MODELS
12 BUSHING Comment: NOT USED ON JET MODELS 23-48237
13 SHIFT SHAFT Comment: (UPPER)(SHORT) NOT USED ON JET MODELS 815639A10 815639A 8 (UPPER)(SHORT) NOT USED ON JET MODELS
13 SHIFT SHAFT Comment: (UPPER)(LONG - ELECTRIC) NOT USED ON JET MODELS 812891A7
13 SHIFT SHAFT Comment: (UPPER)(LONG/LL - MANUAL) NOT USED ON JET MODELS 815639A9
14 SHIFT LINK Comment: NOT USED ON JET MODELS 812872A1
14 SHIFT LINK Comment: (BIGFOOT) NOT USED ON JET MODELS 812872A2
15 BUSHING Comment: NOT USED ON JET MODELS 23-48475
16 NUT, (M6) Comment: NOT USED ON JET MODELS 11-401386
17 TUBE, Water Comment: (SHORT) 32-8M0042795 32-881200 2 (SHORT)
17 TUBE, Water Comment: (LONG) 32-8M0042794 32-881200 1 (LONG)
18 GROMMET 25-93221002
19 TUBE, Exhaust 8M0045214 19655 1
20 SCREW, (M8 x 45) Stainless Steel 10-40011153
21 SEAL 812886001 812886
22 CLAMP 99019
23 SEAL, Water Tube (UPPER) 42941001
24 SCREW, (M8 x 55) Stainless Steel 10-40011155
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Extension Components

Back to Top

Below is the parts list for Mercury 45 JET Extension Components:

Mercury 45 JET Extension Components Diagram
Position No. Part Name OEM Number Supersedes
1 SPACER Comment: (BLACK) 55 816696A3
1 SPACER Comment: (GRAY) 55 816696A4
1 SPACER Comment: (BLACK) 60 816696T5
1 SPACER Comment: (GRAY) 60 816696T6
2 PIN, Dowel - Without Hole (.375 x .625) 17-43044
3 PIN, Dowel - With Hole (.375 x .625) 17-8M0084244 17-43043
4 TUBE ASSEMBLY, Water 817401A1
5 O-RING, (.796 x .139) 25-8M0204645
6 SEAL 26-821093

Flwheel and Stator, Manual

Back to Top

Below is the parts list for Mercury 45 JET Flwheel and Stator, Manual:

Mercury 45 JET Flwheel and Stator, Manual Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL 261-859234T6
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 STATOR 398-832074A11 398-832074A 5
5 SCREW, (M5 x 30) 10-4013930
6 TRIGGER 854512T 834820T
7 SWIVEL BALL 93421
8 SWIVEL BASE 93254
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 PLUG, Male 13541

Flywheel and Stator, Electric

Back to Top

Below is the parts list for Mercury 45 JET Flywheel and Stator, Electric:

Mercury 45 JET Flywheel and Stator, Electric Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 812777T1
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 FLYWHEEL 261-859234T24 261-859234T 2
5 IGNITION STATOR KIT 398-832075A21 398-832075A 4
6 SCREW, (M5 x 30) 10-4013930
7 TRIGGER 854512T 834820T
8 SWIVEL BALL 93421
9 SWIVEL BASE 93254
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Fuel Pump, Electric

Back to Top

Below is the parts list for Mercury 45 JET Fuel Pump, Electric:

Mercury 45 JET Fuel Pump, Electric Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Check Valve-Rubber NSS
5 NOT SOLD SEPARATE, Retainer NSS
6 NOT SOLD SEPARATE, Spring NSS
7 NOT SOLD SEPARATE, Cap NSS
8 NOT SOLD SEPARATE, Spring NSS
9 NOT SOLD SEPARATE, Cap NSS
10 NOT SOLD SEPARATE, Diaphragm NSS
11 GASKET 27-8M0204705
12 NOT SOLD SEPARATE, Gasket-Boost NSS
13 NOT SOLD SEPARATE, Gasket-Pulse NSS
14 PLATE 987752
15 CONNECTOR, 90 Degree (.125-27) Nylon 22-433351
16 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 BASE 144303
18 HOSE 32-831949
19 FILTER, Fuel 35-816296Q2
20 LINE, Fuel 32-830761 32-19723
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 TUBING, (28.00 Inches Bulk) (1-1/4 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
23 TUBING, (28.00 Inches Bulk) (14-1/4 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
24 CONNECTOR, Tee 22-818993
25 CHECK VALVE 22-8189941
26 TUBING, (15.00 Inches Bulk) (1-1/2 IN.) 32-82381335
27 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
28 SCREW, (M6 x 35) 10-4000332
29 HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) 32-9912878
30 CLAMP Comment: (NO STAMPING) 54-633001
30 CLAMP Comment: (STAMPED '3') 54-633003
31 SOLENOID VALVE Comment: (USE WITH NO STAMPING CLAMP 89-819503A5
32 SOLENOID KIT, Enrichner Valve Comment: (USE WITH STAMPED '3' CLAMP 89-819503A5
33 TUBING, (36.00 Inches Bulk) (9-1/2 IN.) Comment: (MANUAL BUTTON MOUNTED DOWN) 32-9912688
33 TUBING, (36.00 Inches Bulk) (8 IN.) Comment: (MANUAL BUTTON MOUNTED UP) 32-9912688
34 TUBING, (36.00 Inches Bulk) (3-1/4 IN.) Comment: (MANUAL BUTTON MOUNTED DOWN) 32-9912688
34 TUBING, (36.00 Inches Bulk) (4 IN.) Comment: (MANUAL BUTTON MOUNTED UP) 32-9912688
35 TUBING, (20.00 Feet Bulk) (16 IN.) Comment: (MANUAL BUTTON MOUNTED DOWN) 32-892024122 32-99130122 (MANUAL BUTTON MOUNTED DOWN)
35 TUBING, (20.00 Feet Bulk) (14 IN.) Comment: (MANUAL BUTTON MOUNTED UP) 32-892024122 32-99130122 (MANUAL BUTTON MOUNTED UP)
36 TUBING, (36.00 Inches Bulk) (2 IN.) 32-9912688
37 FITTING 22-59169003
38 SCREW, (M6 x 16) 10-4006731
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Fuel Pump, Manual

Back to Top

Below is the parts list for Mercury 45 JET Fuel Pump, Manual:

Mercury 45 JET Fuel Pump, Manual Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Check Valve-Rubber NSS
5 NOT SOLD SEPARATE, Retainer NSS
6 NOT SOLD SEPARATE, Spring NSS
7 NOT SOLD SEPARATE, Cap NSS
8 NOT SOLD SEPARATE, Spring NSS
9 NOT SOLD SEPARATE, Cap NSS
10 NOT SOLD SEPARATE, Diaphragm NSS
11 GASKET 27-8M0204705
12 NOT SOLD SEPARATE, Gasket-Boost NSS
13 NOT SOLD SEPARATE, Gasket-Pulse NSS
14 PLATE 987752
15 CONNECTOR, 90 Degree (.125-27) Nylon 22-433351
16 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 BASE 144303
18 TUBING, (28.00 Inches Bulk) (10 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
19 TUBING, (28.00 Inches Bulk) (14-1/4 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 HOSE 32-830768 32-818984
22 HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) 32-9912878
23 FILTER ASSEMBLY, Fuel 35-891642T03 35-87946T14, 35-87946T16
24 BRACKET 8170281
25 NUT, (M6) 11-401196
26 FITTING 22-59169003
27 TUBING, (20.00 Feet Bulk) (9-1/2 IN.) 32-892024122 32-99130122
28 TUBING, (20.00 Feet Bulk) (5-1/2 IN.) 32-892024122 32-99130122
29 TUBING, (20.00 Feet Bulk) (1-1/2 IN.) 32-892024122 32-99130122
30 PRIMER BULB 858763 816877 3
31 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
32 SCREW, (M6 x 35) 10-4000332
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Gear Housing, Driveshaft - 1.64:1 Gear Ratio

Back to Top

Below is the parts list for Mercury 45 JET Gear Housing, Driveshaft - 1.64:1 Gear Ratio:

Mercury 45 JET Gear Housing, Driveshaft - 1.64:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (BLACK) SHORT 1671-9760T23
- GEAR HOUSING ASSEMBLY Comment: (GRAY) SHORT 1671-9760A24
- GEAR HOUSING ASSEMBLY Comment: (BLACK) LONG 1671-9760T25
- GEAR HOUSING ASSEMBLY Comment: (GRAY) LONG 1671-9760T26
- GEAR HOUSING ASSEMBLY Comment: (BLACK) X-LONG 1671-9760T28
- GEAR HOUSING ASSEMBLY Comment: (GRAY) X-LONG 1671-9760T29
1 GEAR HOUSING ASSEMBLY Comment: (BLACK) 1671-9760T42
1 GEAR HOUSING ASSEMBLY Comment: (GRAY) 1671-9760T31
2 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
3 SCREW KIT, (.375-16 x .250) 10-79953Q04
4 WASHER, Fiber 12-191833
5 PIN, Dowel - With Hole (.375 x .625) 17-8M0084244 17-43043
6 PIN, Dowel - Without Hole (.375 x .625) 17-43044
7 PLUG, Pipe (.0625-27) 22-56800
8 BEARING, Roller 31-812768
9 SEAL/PLATE KIT 818226A1
10 NOT SOLD SEPARATE, Filler Plate NSS
11 GEAR, Pinion (14 TEETH) 43-813694T 43-813694
12 NUT, (.437-20) 11-55910
13 SHIFT SHAFT ASSEMBLY Comment: (SHORT/LONG) 812732A1
13 SHIFT SHAFT Comment: (X-LONG) 815420
14 E RING 53-29641
15 BUSHING ASSEMBLY 23-813696A2
16 O-RING, (.987 x .103) 25-45258
17 SEAL, Oil 26-8M0204708
18 DRIVESHAFT Comment: (SHORT) 60 ELECTRIC 45-815422
18 DRIVESHAFT Comment: (LONG) 60 ELECTRIC 45-812731 45-813083 (LONG) 60 ELECTRIC
18 DRIVESHAFT Comment: (X-LONG) 60 ELECTRIC 45-815421 45-815424 (X-LONG) 60 ELECTRIC
18 DRIVESHAFT Comment: (55 MANUAL) 45-812731 45-813083 (55 MANUAL)
19 SHIM SET 15-812770A1
20 BEARING ASSEMBLY, Roller 31-8M0166756
21 NOT SOLD SEPARATE, Cup NSS
22 NUT 11-8128201
23 BASE ASSEMBLY, Water Pump 46-812966A7
24 O-RING, (1.859 x .139) 25-8M0204651
25 SEAL, Oil 26-814669
26 SEAL, Oil 26-814670
27 IMPELLER 47-19453T
28 KEY 28-8M0032831 28-19699
29 PUMP ASSEMBLY, Water 46-812966A12
30 GASKET Comment: (LOWER) 27-8M0224241
30 GASKET Comment: (EXPORT - HIGH SULFUR LEADED FUELS/ WARM WATER) 27-8M0224241
31 GASKET, Upper Water Pump 27-822189
32 SEAL Comment: (SHORT/LONG) 8M0204658
33 FACE PLATE 19700A2
34 SCREW, (M6 x 16) 10-8248324
35 CAM, Shift Control 760394
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- REPAIR KIT, Water Pump 46-812966A12
- SEAL KIT, Gear Housing 26-814669A2

Gear Housing, Driveshaft - 2.31:1 Gear Ratio

Back to Top

Below is the parts list for Mercury 45 JET Gear Housing, Driveshaft - 2.31:1 Gear Ratio:

Mercury 45 JET Gear Housing, Driveshaft - 2.31:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (LONG) BLACK 1667-9011G92
- GEAR HOUSING ASSEMBLY Comment: (LL) BLACK 1667-9011G94
- GEAR HOUSING ASSEMBLY Comment: (LONG) GRAY 1667-9011G96
- GEAR HOUSING ASSEMBLY Comment: (LL) GRAY 1667-9011G48
1 GEAR HOUSING ASSEMBLY Comment: (BLACK) 1667-9011G59
1 GEAR HOUSING ASSEMBLY Comment: (GRAY) 1667-9011G60
2 PIN, Dowel - With Hole (.375 x .625) (FRONT) 17-8M0084244 17-43043
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) 10-79953Q04
5 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
6 WASHER, Fiber 12-191833
7 PIN, Dowel - Without Hole (.375 x .625) (REAR) 17-43044
8 TRIM TAB 31640T07
9 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
10 WASHER, (.453 x .812 x .105) Stainless Steel 12-45176
11 CARRIER ASSEMBLY 43040T1
12 NOT SOLD SEPARATE, Needle Bearing NSS
13 ANODE 97-826134Q 826134, 826134A 1
14 NUT, (M6) 11-401386
15 SCREW, (M6 x 40) 10-4000333
16 GEAR, Pinion (13 Teeth) (ALSO PART OF 43-850033A2) 43-44484T
17 NUT, (.625-18) 11-35921
18 CAM, Shift Control 850307
19 BEARING ASSEMBLY, Tapered Roller 31-42677A1
20 SHIM SET 15-44492A1
21 DRIVESHAFT ASSEMBLY Comment: (LONG) 45-826736A1
21 DRIVESHAFT ASSEMBLY Comment: (LL) 45-826737A1
22 SLEEVE/RING KIT 42461A1
23 NOT SOLD SEPARATE, Ring Seal NSS
24 COVER ASSEMBLY, Water Pump 43055A4
25 GASKET 27-430331
26 GASKET 27-8M0214931
27 SEAL, Oil Comment: (LOWER) 26-43036
28 SEAL, Oil Comment: (UPPER) 26-43035
29 GASKET 27-8172771
30 HOUSING KIT, Upper Water Pump 817275A2
31 FACEPLATE 8M0204709
32 SCREW, (M6 x 30) 10-8M0214957
33 COUPLING Comment: (LONG) 826763A1
33 COUPLING Comment: (LL) 826762A1
34 KEY 28-8M0204723
35 IMPELLER 47-43026T2
36 SCREW, (M6 x 25) 10-8248326
37 SHIFT SHAFT ASSEMBLY Comment: (LONG) 853906A1
37 SHIFT SHAFT ASSEMBLY Comment: (LL) 853907A1
38 E RING 53-29641
39 BUSHING ASSEMBLY 23-43052A4
40 O-RING, (1.424 x .103) 25-8M0204681
41 SEAL, Oil 26-8M0204708
42 SCREW, (M6 x 25) 10-8248326
- REPAIR KIT, Water Pump 46-8M0113799
- SEAL KIT, Gear Housing 26-43035A4

Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio

Back to Top

Below is the parts list for Mercury 45 JET Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio:

Mercury 45 JET Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (BLACK) SHORT 1671-9760T23
- GEAR HOUSING ASSEMBLY Comment: (GRAY) SHORT 1671-9760A24
- GEAR HOUSING ASSEMBLY Comment: (BLACK) LONG 1671-9760T25
- GEAR HOUSING ASSEMBLY Comment: (GRAY) LONG 1671-9760T26
- GEAR HOUSING ASSEMBLY Comment: (BLACK) X-LONG 1671-9760T28
- GEAR HOUSING ASSEMBLY Comment: (GRAY) X-LONG 1671-9760T29
1 GEAR HOUSING ASSEMBLY Comment: (BLACK) 1671-9760T42
1 GEAR HOUSING ASSEMBLY Comment: (GRAY) 1671-9760T31
37 SHIM SET 15-812769A1
38 BEARING ASSEMBLY, Tapered Roller 31-8M0103476 31-812767A 1
39 NOT SOLD SEPARATE, Cup NSS
40 GEAR ASSEMBLY, Forward (23 TEETH) 43-813693T1
41 BEARING, Roller 31-21739
42 FOLLOWER, Cam 8129291
43 SLIDE 20843
44 SPRING 24-38114
45 CLUTCH 52-813697T 52-813697
46 PIN, Cross 17-8M0020942 17-38113
47 SPRING 24-815418
48 PROPELLER SHAFT 44-14493
49 GEAR, Reverse (23 TEETH) 43-813695T 43-813695
50 BEARING, Ball 30-20839T
51 CARRIER ASSEMBLY, Bearing 8M0168900
52 O-RING 25-815460
53 BEARING, Needle 31-21700
54 SEAL, Oil 26-8M0205511
55 SEAL, Oil 26-8M0203757
56 SCREW, (M8 x 25) 10-4000353
56 SCREW, (M8 x 30) Comment: (USE W/THREADED INSERT) 10-85594030
57 WASHER, (.323 x .563 x .063) Stainless Steel 12-8M0042642 12-70132
57 WASHER, (.323 x .590 x .112) Stainless Steel Comment: (USE W/THREADED INSERT) 12-855941
58 INSERT, Threaded 8227731
59 TRIM TAB, Zinc 17264T2
60 SCREW, (M10 x 30) 10-4000377
61 WASHER, (.406 x .750 x .104) 12-8M0214963
62 PROPELLER KIT Comment: (55 BEACHING) 48-816704A45 48-816704A40, FPM740 (55 BEACHING)
63 THRUST HUB 73345A1
64 PROP NUT KIT 11-69578Q1
65 TAB WASHER 14-8M0214942
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- SEAL KIT, Gear Housing 26-814669A2

Gear Housing, Propeller Shaft - 2.31:1 Gear Ratio

Back to Top

Below is the parts list for Mercury 45 JET Gear Housing, Propeller Shaft - 2.31:1 Gear Ratio:

Mercury 45 JET Gear Housing, Propeller Shaft - 2.31:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (LONG) BLACK 1667-9011G92
- GEAR HOUSING ASSEMBLY Comment: (LL) BLACK 1667-9011G94
- GEAR HOUSING ASSEMBLY Comment: (LONG) GRAY 1667-9011G96
- GEAR HOUSING ASSEMBLY Comment: (LL) GRAY 1667-9011G48
1 GEAR HOUSING ASSEMBLY Comment: (BLACK) 1667-9011G59
1 GEAR HOUSING ASSEMBLY Comment: (GRAY) 1667-9011G60
43 BEARING SET, Cup And Cone 31-30894A1
44 NOT SOLD SEPARATE, Cup NSS
45 GEAR KIT, Forward (30 TEETH) 43-859472A3
46 BEARING, Needle 31-30895T
47 FOLLOWER KIT, Cam 850315A1
48 BALL 30-44530
49 NOT SOLD SEPARATE, Slide NSS
50 SPRING 24-850327
51 CLUTCH 52-850048T 52-850048
52 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
53 SPRING 24-30893
54 PROPELLER SHAFT 44-8M0140445
55 GEAR, Reverse (30 Teeth) 43-850034T 43-850034
56 CARRIER ASSEMBLY, Bearing 8M0168901
57 O-RING, (3.609 x .139) 25-8M0214974
58 BEARING, Needle 31-30956T
59 SEAL, Oil Comment: (INNER) 26-8M0205728
60 SEAL, Oil Comment: (OUTER) 26-8M0205729
61 BEARING, Needle 31-12578T
62 THRUST WASHER 12-12577
63 BEARING, Thrust 31-12576
64 STUD, (M8 x 48) 16-8M0034456 16-42917 2
65 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
66 NUT, (M8) 11-401378
67 SHIM SET 15-44491A1
68 NOT SOLD SEPARATE, Insert NSS
69 NOT SOLD SEPARATE, Decal NSS
70 THRUST WASHER 13191Q01
71 PROP NUT KIT, (.750-16) 11-52707Q1
72 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
- SEAL KIT, Gear Housing 26-43035A4

Induction Manifold and Reed Block

Back to Top

Below is the parts list for Mercury 45 JET Induction Manifold and Reed Block:

Mercury 45 JET Induction Manifold and Reed Block Diagram
Position No. Part Name OEM Number Supersedes
1 GASKET 27-8M0000822 27-828553, 27-812865, 27-822420
2 END CAP ASSEMBLY, Lower 1171-9812T9
3 SEAL, Oil 26-66301
4 SEAL 26-41953
5 O-RING, (2.175 x .175) 25-8M0142854
6 SCREW, (M8 x 20) 10-81742720
7 BRACKET ASSEMBLY 19077A07
8 STUD 16-8161949
9 WASHER, (.187 x .500 x .062) Neoprene Comment: ELECTRIC 12-8M0204663
10 WASHER, (.255 x .620 x .030) Stainless Steel Comment: ELECTRIC 12-69056
11 WING NUT Comment: ELECTRIC 11-816872
12 SCREW, (M8 x 35) 10-82127335
13 MANIFOLD ASSEMBLY, Induction 827998A1
14 ELBOW Comment: (ELECTRIC) 22-19725
15 ELBOW Comment: (MANUAL) 22-19725
16 GASKET 27-812869
17 SCREW, (M8 x 30) 10-81742730
18 REED BLOCK ASSEMBLY 8M0219197
19 GASKET 27-812868
20 NOT SOLD SEPARATE, Dowel Pin NSS
21 REED ASSEMBLY 34-812880A03 34-812880A 1, 34-812880A 2
22 TAB WASHER 14-429821
23 RETAINER, Reed 812879002 812879 1
24 SCREW, (M6 x 16) 10-4000171
25 SHIFT RAIL ASSEMBLY 42881A1
26 TAB WASHER 14-42981
27 SCREW, (M8 x 25) 10-40001134
28 SLIDE 988851
29 BUSHING 23-48475
30 NUT, (M6) 11-401386
31 WASHER 12-35459
32 NUT, (M6) 11-401386
- CAP Comment: (FOR USE ON INDUCTION MANIFOLD) 22-15026
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Jet Components

Back to Top

Below is the parts list for Mercury 45 JET Jet Components:

Mercury 45 JET Jet Components Diagram
Position No. Part Name OEM Number Supersedes
1 IMPELLER 47-19453T
2 KEY 28-8M0032831 28-19699
3 PUMP ASSEMBLY, Water 46-812966A12
4 GASKET, Upper Water Pump 27-822189
5 SEAL 8M0204658
6 FACE PLATE 19700A2
7 SCREW, (M6 x 16) 10-8248324
- REPAIR KIT, Water Pump 46-812966A12
- SEAL KIT, Gear Housing 26-814669A2

Jet Pump Assembly

Back to Top

Below is the parts list for Mercury 45 JET Jet Pump Assembly:

Mercury 45 JET Jet Pump Assembly Diagram
Position No. Part Name OEM Number Supersedes
- JET PUMP ASSEMBLY 8M0230714
1 HOUSING, Pump 855767T60 855767 60
2 HOSE, Lube 32-827490
3 STUD, (.312-18 x 1.81) 16-855840
4 NUT, (.312-18) 11-82670910
5 SCREW, (.312-18 x 1.00) 10-848497
6 IMPELLER 47-8M0230713
7 HOUSING, Intake 80141260
8 LINER 8271882
9 DRIVESHAFT 45-85576960
10 SLEEVE 23-8271891
11 NUT 11-8271901
12 WASHER 12-36001
13 KEY 28-801405875
14 SHIM, Impeller 15-801404875
15 TAB WASHER 14-801403875
16 SCREW, (.250-20 x .625) 10-19923062
17 SCREW, (.312-18 x 1.250) 10-60411
18 BRACKET, Cable Support 801410
19 NUT, (.312-18) 11-82670910
20 PIN, Dowel 17-801407
21 SCREW, (M10 x 60) Hex Flange - Stainless Steel 10-4010860
22 SCREW, (M10 x 90) Hex Flange - Stainless Steel 10-4010890
23 SCREW, (M10 x 70) Hex Flange - Stainless Steel 10-4010870
24 SCREW, (.375-16 x 2.750) Stainless Steel 10-95802
25 WASHER, (.406 x .750 x .104) 12-8M0214963

Manual Tilt Components

Back to Top

Below is the parts list for Mercury 45 JET Manual Tilt Components:

Mercury 45 JET Manual Tilt Components Diagram
Position No. Part Name OEM Number Supersedes
- MANUAL TRIM ASSEMBLY Comment: (BLACK END CAP) 8M0118570
- MANUAL TRIM ASSEMBLY Comment: (BEACHING)(GOLD END CAP) 832020T3
1 SHOCK ROD ASSEMBLY Comment: (USE WITH BLACK END CAP) 8M0118572
1 SHOCK ROD ASSEMBLY Comment: (BEACHING)(USE WITH GOLD END CAP) 893942A01 813427A 5 (BEACHING)(USE WITH GOLD END CAP)
2 PISTON ASSEMBLY, Trim Memory 893903A01
3 O-RING KIT, Cylinder 25-893917A01 25-809872A 1
4 NOT SOLD SEPARATE, O-Ring NSS
5 CYLINDER ASSEMBLY 893918A01 811224A 1
6 SCREW AND SEAL KIT 893919A01 813433A 2
7 ACCUMULATOR ASSEMBLY 893920A01 813454A 2
8 VALVE BODY ASSEMBLY 893921A01 813455T 4
9 CAM KIT 893923A01 813457A 3
10 VALVE KIT, Velocity 893924A01 809881A 1
11 REPAIR KIT 893925A01 809882A 1
12 CABLE ASSEMBLY, Ground 8M0207768
- O-RING KIT 25-893922A01 25-809880A 2
13 PIN 17-19607
14 PIN, Trilobe 17-821539 17-13794, 17-19603

Oil Injection Components

Back to Top

Below is the parts list for Mercury 45 JET Oil Injection Components:

Mercury 45 JET Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY, Oil 1263-812718T1
2 CAP ASSEMBLY 36-828765A2
3 NOT SOLD SEPARATE, Tether NSS
4 PUSH NUT 11-821285
5 SEAL 8M0039080 816066 2
6 VENT ASSEMBLY 19299A1
7 VALVE 21-64871
8 GROMMET 25-813644002 25-813644 1
9 BOOT 99162001
10 BOOT 8M0039085 812890
11 SWITCH ASSEMBLY 87-12886A6
12 SCREW, (.164-18 x .375) 10-58376
13 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
14 PUMP ASSEMBLY, Oil Injection 818902A1
15 O-RING 25-8M0204667
16 O-RING 25-36390
17 SCREW, (M5 x 20) Stainless Steel 10-40011108
18 GEAR, Driven 43-19277
19 BEARING ASSEMBLY 23-19278A2
20 BUSHING (FLANGED) 23-17597
21 BUSHING 23-17596
22 TUBING, (15.00 Inches Bulk) (6 IN.) 32-82381335
23 LINK 8M0084729 826581A 2

Power Trim Components

Back to Top

Below is the parts list for Mercury 45 JET Power Trim Components:

Mercury 45 JET Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY 830150T2
1 SHOCK ROD KIT 893943A01 855833A 1
2 PISTON ASSEMBLY, Memory 8M0171822
3 O-RING KIT, Rebuild 25-8M0171819
4 NOT SOLD SEPARATE, O-Ring NSS
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 VALVE KIT, Trim Limit 893905A02 809873A 1
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT (MOTOR) 10-809876A1
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
16 CABLE ASSEMBLY 88238A18
- O-RING KIT (COMPLETE TRIM) 25-893914A02 25-809880A 1
17 PIN, Trilobe 17-821539 17-13794, 17-19603
18 PIN 17-19607
19 PIN 17-822869001 17-822869
20 BRACKET 831276T
21 HARNESS ASSEMBLY 84-826802A12
22 SCREW, (M6 x 25) 10-82129125
23 RELAY ASSEMBLY 8M0207773
24 BRACKET 828102
25 GROMMET 25-818967
26 BUSHING 23-8M0214955

Recoil Starter, Manual

Back to Top

Below is the parts list for Mercury 45 JET Recoil Starter, Manual:

Mercury 45 JET Recoil Starter, Manual Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE ASSEMBLY 85174A1
2 NOT SOLD SEPARATE, Retainer NSS
3 REST 8167652
4 SEAL 8M0043161 813607 2
5 SCREW, (M6 x 75) 10-82170475
6 SPACER 23-821702
7 BUSHING 23-816086
8 GROMMET 25-815795
9 WASHER, (.281 x .734 x .063) 12-69057
10 NUT, (M6) 11-401196
11 CABLE, Interlock 8567541
12 SCREW, (#10-16 x .625) 10-8214281
13 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
14 COTTER PIN 18-26811
15 SCREW, (#10-16 x .500) 10-878608 10-812832
16 COTTER PIN 18-26811
17 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
- STARTER ASSEMBLY, Recoil 816728T14 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9
18 HOUSING 816728T05 816728 5
19 SPRING 24-826791 24-816718 1
20 LEVER 8166903
21 CAM 816712T01 816712 1
22 RETAINER 816711
23 SCREW, (#10-16 x 1.00) 10-8182491
24 LOCKWASHER, SPRING 13-826229
25 SPRING 24-86857T01
26 SHEAVE, Starter 50-825269T01 50-825269A 1
27 SPRING 24-86851T02
28 CAM 868501
29 RING, Retaining 53-86849T01
30 ROPE 50-12066Q10
31 SPRING, Cam 24-868523
32 CAM 86853T01
33 SCREW, (.250-20 x .625) 10-826253 10-97516, 10-818838
34 BUSHING 8M0183792
35 RING, Retaining 53-818853 53-42689
36 NOT SOLD SEPARATE, Decal-Full Throttle Timing NSS

Rideguide Steering

Back to Top

Below is the parts list for Mercury 45 JET Rideguide Steering:

Mercury 45 JET Rideguide Steering Diagram
Position No. Part Name OEM Number Supersedes
0 ATTACHING KIT, Steering Comment: (FOR PORT CABLE ENTRY) 19608A14
0 ATTACHING KIT, Steering Comment: (FOR STARBOARD CABLE ENTRY) 19609A6
0 STEERING KIT 97933A6
0 BRACKET ASSEMBLY, Steering (CONVERTING TILLER TO REMOTE STRG.) 816667A2

Service/Support Material

Back to Top

Below is the parts list for Mercury 45 JET Service/Support Material:

Mercury 45 JET Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL, 55/60/45 JET/60 BIGFOOT (2-Stroke) 90-85207297
0 SERVICE MANUAL 90-8M0110565 90-852572R02, 90-852572R 1
0 OWNERS MANUAL Comment: (55/60 WORK) 90-10150980
0 OWNERS MANUAL Comment: (60 PLEASURE) 90-10122980
0 OWNERS MANUAL Comment: (JET 45) 90-10136980
0 OWNERS MANUAL Comment: (TRACKER) 90-10161980
0 DECAL SET Comment: (BLACK 55 SEAPRO) 37-821573A01 37-821573A95, 37-821573A92 (BLACK 55 SEAPRO)
0 DECAL SET Comment: BLACK 60 SEAPRO 37-826313A01 37-826313A95 BLACK 60 SEAPRO
0 DECAL SET Comment: BLACK 60 ELECTRIC 37-811212A00 37-811212A96, 37-811212A94, 37-811212A91 BLACK 60 ELECTRIC
0 DECAL SET Comment: BLACK 60 BIG FOOT 37-804704A00 37-830163A96 BLACK 60 BIG FOOT
0 DECAL SET Comment: BLACK - JET 45 37-826325A00 37-826325A96, 37-826325A95 BLACK - JET 45
0 DECAL SET, (Tracker 60) 37-824733A96
0 DECAL SET, (Tracker Bigfoot 60) 37-831846A97
0 DECAL SET Comment: GRAY 55 37-8588371
0 DECAL SET Comment: GRAY MARATHON 60 37-8588372
0 DECAL SET Comment: GRAY 60 ELECTRIC 37-811211A03 37-811211A01, 37-811211A97, 37-811211A94, 37-811211A91 GRAY 60 ELECTRIC
0 DECAL SET Comment: (GRAY 60 ELECTRIC BIG FOOT) 37-852081A03 37-852081A01, 37-852081A97 (GRAY 60 ELECTRIC BIG FOOT)
0 DECAL SET Comment: (GRAY - JET 45) 37-826326A01 37-826326A97, 37-826326A95 (GRAY - JET 45)
0 DECAL, EPA Label Information Comment: (1998) 37-855577A8

Starter Motor

Back to Top

Below is the parts list for Mercury 45 JET Starter Motor:

Mercury 45 JET Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
2 THRU BOLT 10-965661
3 DRIVE KIT 90643
4 DRIVE ASSEMBLY 685753
5 DRIVE CAP 8236392
6 ARMATURE 965651
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) 11-64015
13 CABLE ASSEMBLY, Battery - Positive 84-88439A9
14 SCREW, (M8 x 45) Stainless Steel 10-40011153
15 NOT SOLD SEPARATE, Decal-Warning NSS
16 BRACKET, Oil Tank 823989

Steering Handle Kit

Back to Top

Below is the parts list for Mercury 45 JET Steering Handle Kit:

Mercury 45 JET Steering Handle Kit Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE ASSEMBLY, Steering Arm Comment: (BLACK) 12020A3
1 HANDLE ASSEMBLY, Steering Arm Comment: (GRAY) 12020A4
2 BUSHING 23-42992T02
3 FITTING, Grease 22-8M0169589
4 HOUSING 48414
5 PLATE 48519
6 GASKET 27-48518
7 SCREW, (#10-16 x .500) 10-878608 10-812832
7 SCREW, (#10-16 x .600) 10-878609 10-812832 1
8 CLAMP 54-889729 54-12013
9 SCREW, (M5 x 40) 10-40007112
10 WING NUT 11-816874 11-73651, 11-816873, 11-90052
11 SWITCH KIT, Stop - Throttle Handle 87-823609A15 87-15823A 6, 96495A 3, 87-15823A 5
12 SWITCH ASSEMBLY, Stop 87-8M0104612 87-823609A 5
13 NOT SOLD SEPARATE, Decal-Throttle NSS
14 SCREW, (#10-16 x .375) 10-62568
15 GRIP 8M0221732
16 CLAMP 54-648551
17 CLAMP 54-648551
- CABLE KIT, Throttle 12019A1
18 CONDUIT 8885242
19 GUIDE TUBE 8M0026078 89566 1
20 BARREL 89578
21 SET SCREW, 10-32,10-824081 10-89601
22 CABLE ASSEMBLY 12019
23 GUIDE 8M0204660
24 ANCHOR 20007
25 SET SCREW, 8-32,10-8M0204644
26 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
27 CAP 48416
28 WASHER 12-4002319
29 WASHER, (.402 x .787 x .039 Bellevi) 12-12024
30 SPACER 23-146011
31 TUBE ASSEMBLY, Throttle 12018A4
32 NOT SOLD SEPARATE, Roll Pin NSS
33 NOT SOLD SEPARATE, Drive Wheel NSS
34 NOT SOLD SEPARATE, Insulator NSS
35 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
36 NUT, (M10) 11-40140
1 HANDLE Comment: (BLACK) 816366T3
1 HANDLE Comment: (GRAY) 816366F4
2 NOT SOLD SEPARATE, Decal-Shift NSS
3 STUD, (M10 x 150 x 58) 16-815802
4 TAB WASHER 14-815806
5 NUT, (M10) 11-40125100
6 HARNESS ASSEMBLY, Stop Comment: MANUAL 84-815851A2
7 CABLE ASSEMBLY Comment: MANUAL 84-821028A2
8 PLUG Comment: MANUAL 815803
9 GROMMET 121051
10 COVER 8158041
11 SCREW, (#10-16 x .500) 10-878608 10-812832
12 HORN ASSEMBLY 816051A2
13 PLUG Comment: (MANUAL) 19-889730 19-12014 (MANUAL)
14 SWITCH ASSEMBLY, Stop Comment: POWER TRIM 87-11083A4
15 LANYARD ASSEMBLY Comment: POWER TRIM 15920Q54
16 RETAINER, Brass 8M0032846 12044 1
17 CABLE ASSEMBLY 84-11149A3
18 STUD, (M10 x 2.12) 16-8M0034440 16-816560
19 NUT 11-400636
20 WASHER, (.405 x .760 x .060) Delrin 12-823933
21 LEVER Comment: (BLACK) 816367F5
21 LEVER Comment: (GRAY) 816367F6
22 SCREW, (M8 x 45) 10-4000357
23 TAB WASHER 14-8158051
24 BUSHING 23-8159831
25 WASHER, Plastic 12-824610
26 WASHER Comment: (BELLEVILLE) 12-823970
27 WASHER 12-814803 12-93853
28 SHIFT ROD 495636
29 NUT, (.250-20) 11-64015
30 ROD END 48419T
31 BUSHING 23-26856
32 WASHER, (.273 x .437 x .031) Stainless Steel 12-35950
33 COTTER PIN 18-25191
34 DETENT/SPRING KIT 12016A2
35 NOT SOLD SEPARATE, Spring NSS
36 STUD, (.375-24 x 1.125) 16-8M0034452 16-58152
37 KNOB 98530
38 LEVER KIT 816416A3
39 NOT SOLD SEPARATE, Brake NSS
40 DRIVER 816564
41 WASHER 12-816576
42 DISC 8165621
43 ARM (TOP) 816413
44 ARM (BOTTOM) 816414
45 HARNESS ASSEMBLY 84-12649A5
46 SWITCH KIT, Key 87-88107A5
47 NUT, Special - Chrome Brass 11-879755 11-93543
48 NOT SOLD SEPARATE, Decal-Trim Comment: POWER TRIM NSS
49 TRIM SWITCH Comment: POWER TRIM 87-14645A4
50 NUT, (.468-32) Comment: POWER TRIM 49440
51 SWITCH Comment: POWER TRIM 87-8M0052927 87-813960A 3 POWER TRIM
52 SCREW, (#6-32 x .750) Comment: POWER TRIM 10-12110
53 CLAMP 54-648551
54 SCREW, (#10-16 x .500) 10-878608 10-812832
- KEY, Ignition (1A) 894911
- KEY, Ignition (1B) 894912
- KEY, Ignition (1C) 894913
- KEY, Ignition (1D) 894914
- KEY, Ignition (1E) 894915
- KEY, Ignition (1F) 894916
- KEY, Ignition (2A) 894917
- KEY, Ignition (2B) 894918
- KEY, Ignition (2C) 894919
- KEY, Ignition (2D) 8949110
- KEY, Ignition (2E) 8949111
- KEY, Ignition (2F) 8949112

Swivel Bracket

Back to Top

Below is the parts list for Mercury 45 JET Swivel Bracket:

Mercury 45 JET Swivel Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET Comment: (BLACK) SHORT 3400-8M0084208 3417-822864A 1 (BLACK) SHORT
1 SWIVEL BRACKET ASSEMBLY Comment: (GRAY) SHORT 3417-822864A2
1 SWIVEL BRACKET Comment: (BLACK) LONG 3417-822863A1
1 SWIVEL BRACKET ASSEMBLY Comment: (GRAY) LONG 3417-822863A2
2 BEARING 23-821124 23-19622
3 SEAL, Oil 26-32911
4 BEARING 23-19606
5 FITTING, Grease 22-8M0169589
6 WASHER 12-52865
7 YOKE, Bottom Comment: (BLACK) 19654T1
7 YOKE, Bottom Comment: (GRAY) 19654T7
8 RETAINING RING 53-77415
9 SWIVEL PIN ASSEMBLY Comment: (BLACK) SHORT- MANUAL 17-812897A19 17-812897A 7 (BLACK) SHORT- MANUAL
9 SWIVEL PIN ASSEMBLY Comment: (GRAY) SHORT- MANUAL 17-812897A20 17-812897A 8 (GRAY) SHORT- MANUAL
9 SWIVEL PIN ASSEMBLY Comment: (BLACK) LONG 17-812896A22 17-812896A14, 17-812896A 7 (BLACK) LONG
9 SWIVEL PIN ASSEMBLY Comment: (GRAY) LONG 17-812896A23 17-812896A15, 17-812896A 8 (GRAY) LONG
10 PIN, Co-Pilot 17-8219871
11 BRACKET Comment: 50/60 8M0184092
12 TAB WASHER Comment: 50/60 14-8M0009820 14-816669F 1 50/60
13 SCREW, (M10 x 30) Comment: 50/60 10-4000377
14 LINK ROD (STARBOARD) Comment: 50/60 19608A14
14 LINK ROD (PORT) Comment: 50/60 19609A6
15 SCREW, (.375-24 x 1.500) Comment: 50/60 10-823919
16 WASHER, (.390 x .546 x .12) Comment: 50/60 12-8M0109680
17 NUT, (.375-24) 11-8M0204726
18 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
19 NUT, (.375-24) 11-8M0204726
20 WASHER 12-52865
21 PIN Comment: (HANDLE) 17-823876 17-88192 (HANDLE)
22 CABLE ASSEMBLY, Ground 88238A10
23 SCREW, (.250-20 x .500) Stainless Steel 10-41508
24 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS

Throttle Lever and Linkage

Back to Top

Below is the parts list for Mercury 45 JET Throttle Lever and Linkage:

Mercury 45 JET Throttle Lever and Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle 42946T1
2 SCREW, Adjusting (M5 x 35) 10-817582 10-814775, 10-42977
3 NUT, (M5) Stainless Steel 11-400211
4 INSERT 42927
5 WASHER 12-35459
6 NUT, (M6) 11-401386
7 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
8 NUT, (M6) Stainless Steel 11-400212
9 CAP 42942
10 BUSHING 23-812930A1
11 NOT SOLD SEPARATE, Insert NSS
12 SCREW, (M10 x 45) 10-4007180
13 BUSHING 23-8M0215006
14 SPRING 24-55162
15 WASHER 12-42980
- NOT SOLD SEPARATE, Spart Advance Lever Assembly NSS
16 LEVER, Spark Advance 19663T02
17 ROD 878172 42918
18 SWIVEL BASE 93254
19 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
20 NUT, (M6) Stainless Steel 11-400212
21 CAP 42942
22 SWIVEL BALL 93421
23 STUD 16-8161949
24 SPRING 24-817702
25 CAM ASSEMBLY, Throttle 828160A2
26 ROD, Throttle 878174 828159
27 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
28 NUT, (M6) 11-401386
29 WASHER 12-828494

Tools, Special

Back to Top

Below is the parts list for Mercury 45 JET Tools, Special:

Mercury 45 JET Tools, Special Diagram
Position No. Part Name OEM Number Supersedes
- GAUGE TOOL, Carburetor 91-36392
- ADAPTOR Comment: ELECTRICAL/IGNITION 91-890451
- HOLDER TOOL Comment: ELECTRICAL/IGNITION 91-52344
- PULLER KIT, Flywheel Comment: ELECTRICAL/IGNITION 91-849154T1
- MULTI METER Comment: ELECTRICAL/IGNITION 91-99750A1
- SWITCH ASSEMBLY Comment: ELECTRICAL/IGNITION 91-52024A1
- SERVICE TACHOMETER Comment: ELECTRICAL/IGNITION 91-59339
- TESTER, Eight Chamber Comment: ELECTRICAL/IGNITION 91-850439T1
- GAP TOOL, Single Chamber Comment: ELECTRICAL/IGNITION 91-63998A1
- SPARK TESTER Comment: ELECTRICAL/IGNITION 91-850439T1
- TIMING LIGHT Comment: ELECTRICAL/IGNITION 91-99379
- HARNESS ASSEMBLY, TPI/CDM Test Comment: ELECTRICAL/IGNITION 84-825207A1
- NOT SOLD SEPARATE, Collet (SNAP ON - CG41-14) Comment: TRIM/TILT SYSTEM NSS
- NOT SOLD SEPARATE, Expanding Rod (SNAP ON - CG41-11) Comment: TRIM/TILT SYSTEM NSS
- DOWN PRESSURE KIT Comment: TRIM/TILT SYSTEM 91-822778A3
- MULTI METER Comment: TRIM/TILT SYSTEM 91-99750A1
- SPANNER WRENCH Comment: TRIM/TILT SYSTEM 91-74951
- HEAT LAMP Comment: TRIM/TILT SYSTEM 91-63209
- GAUGE TOOL Comment: POWERHEAD 91-29287
- SLEEVE Comment: POWERHEAD 91-55919
- PULLER KIT, Flywheel Comment: POWERHEAD 91-849154T1
- LIFTING EYE Comment: POWERHEAD 91-904551
- INSTALLER KIT Comment: POWERHEAD 91-77109A3
- REMOVAL TOOL, Piston Pin Lock Ring Comment: POWERHEAD 91-52952T1
- EXPANDER TOOL, Piston Ring Comment: POWERHEAD 91-24697
- INSTALLER KIT, Piston Pin Comment: POWERHEAD 91-74607A3
- PLIERS, Snap Ring Comment: POWERHEAD 91-24283
- STAND TOOL, Powerhead Comment: POWERHEAD 91-25821T1
- TORQUE WRENCH, (0-150 lb-in) Comment: POWERHEAD 91-66274
- PULLER PLATE Comment: POWERHEAD 91-37241
- INDICATOR TOOL, Backlash Comment: GEAR HOUSING 91-8M0053505 91-78473 GEAR HOUSING
- INDICATOR TOOL, Backlash Comment: GEAR HOUSING 91-196601
- INSTALLER TOOL, Bearing Carrier Seal Comment: GEAR HOUSING 91-817007T 91-817007 GEAR HOUSING
- PILOT Comment: GEAR HOUSING 91-825199
- INSTALLATION TOOL, Bearing Comment: GEAR HOUSING 91-13945
- INSTALLATION TOOL, Bearing Comment: GEAR HOUSING 91-14309T02
- PRE LOAD TOOL, Bearing Comment: GEAR HOUSING 91-14311A04
- PULLER ASSEMBLY, Bearing Comment: GEAR HOUSING 91-83165T
- RACE TOOL, Bearing Comment: GEAR HOUSING 91-14308T02
- PULLER KIT, Bearing Comment: GEAR HOUSING 91-31229A7
- NUT, (.625-18) Comment: GEAR HOUSING 11-24156
- MANDREL Comment: GEAR HOUSING 91-15755T
- DRIVE HEAD TOOL Comment: GEAR HOUSING 91-36569T
- DRIVER HEAD TOOL Comment: GEAR HOUSING 91-37312T
- DRIVER ROD TOOL, Needle Bearings Comment: GEAR HOUSING 91-37323
- PILOT WASHER Comment: GEAR HOUSING 91-36571T
- PILOT WASHER Comment: GEAR HOUSING 91-37350T
- PLATE Comment: GEAR HOUSING 91-29310
- WASHER Comment: GEAR HOUSING 12-34961
- WRENCH, Bearing Retainer Comment: GEAR HOUSING 91-43506T
- HOOK TOOL, Spring Comment: GEAR HOUSING 91-825200A1
- ADAPTER KIT, Dial Indicator Comment: GEAR HOUSING 91-83155
- DIAL INDICATOR TOOL Comment: GEAR HOUSING 91-58222A1
- REMOVER TOOL, Bearing Comment: GEAR HOUSING 91-13779
- DRIVER CUP Comment: GEAR HOUSING 91-817009T 91-817009, 91-31361 GEAR HOUSING
- HOLDING TOOL, Driveshaft Comment: GEAR HOUSING 91-817070
- HOLDING TOOL, Driveshaft Comment: GEAR HOUSING 91-825196
- INSTALLER TOOL, Bearing Comment: GEAR HOUSING 91-817005
- INSTALLER TOOL, Bearing Comment: GEAR HOUSING 91-826872
- DRIVER TOOL, Bearing Comment: GEAR HOUSING 91-817058A1
- INSTALLER TOOL, Needle Bearing Comment: GEAR HOUSING 91-817011T 91-817011 GEAR HOUSING
- DRIVER TOOL, Oil Seal Comment: GEAR HOUSING 91-13949
- DRIVER TOOL, Oil Seal Comment: GEAR HOUSING 91-31108T
- MANDREL Comment: GEAR HOUSING 91-825197T 91-825197 GEAR HOUSING
- MANDREL Comment: GEAR HOUSING 91-825198
- LOCATION TOOL, Pinion Gear Comment: GEAR HOUSING 91-817008A2
- LOCATION TOOL, Pinion Comment: GEAR HOUSING 91-12349A05
- PULLER Comment: GEAR HOUSING 91-27780
- PULLER JAW ASSEMBLY Comment: GEAR HOUSING 91-46086A1
- PULLER PLATE Comment: GEAR HOUSING 91-37241
- PULLER ASSEMBLY, Slide Hammer Comment: GEAR HOUSING 91-34569A1
- BEARING, Thrust Comment: GEAR HOUSING 31-85560
- TORQUE WRENCH, (0-150 lb-in) Comment: GEAR HOUSING 91-66274
- INSTALLER TOOL, Water Pump Base Seal Comment: GEAR HOUSING 91-817006
- INSTALLATION TOOL, Wear Sleeve Comment: GEAR HOUSING 91-14310T1

Transom Bracket, Electric

Back to Top

Below is the parts list for Mercury 45 JET Transom Bracket, Electric:

Mercury 45 JET Transom Bracket, Electric Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom Comment: (BLACK) PORT 3418-822866T04 3418-822866A 1 (BLACK) PORT
1 BRACKET ASSEMBLY, Transom Comment: (GRAY) PORT 3418-822866A2
2 FITTING, Grease Comment: PORT 22-8M0169588
3 PIN, Groove Comment: PORT 17-99604
4 BRACKET, Transom Comment: (BLACK) STARBOARD 3418-822865T05 3418-822865F 2 (BLACK) STARBOARD
4 BRACKET, Transom Comment: (GRAY) STARBOARD 3418-822865F3
5 LEVER ASSEMBLY, Tilt Lock Comment: (BLACK) 893704T01 19618A 2 (BLACK)
5 LEVER ASSEMBLY, Tilt Lock Comment: (GRAY) 19618A3
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: (BLACK) 812709 812709T, 812709F 1 (BLACK)
9 KNOB Comment: (GRAY) 812709T6
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor Comment: (BLACK) 18486F5
12 BRACKET, Anchor Comment: (GRAY) 18486F6
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-4000354
16 SCREW, (M8 x 35) 10-4000355
17 LOCKWASHER, (M8) 13-400257
18 NUT, (M8) 11-401388
19 NOT SOLD SEPARATE, Decal-Tilt Lock Comment: NON POWER TRIM NSS
20 PIN ASSEMBLY, Tilt Lock Comment: NON POWER TRIM 17-8M0026068 17-49930A 1 NON POWER TRIM
21 SPRING Comment: NON POWER TRIM 24-821461
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (7/8-14) 11-858869 11-30499
24 SEAL KIT 19624A1
25 O-RING, (.583 x .103) 25-29619
26 SPACER 23-78861
27 CLIP Comment: POWER TRIM 54-22740
28 C WASHER Comment: POWER TRIM 8M0084613 69205 POWER TRIM
29 SCREW, (#10-16 x .500) Comment: POWER TRIM 10-878608 10-812832 POWER TRIM
30 SCREW, (.500-20 x 4.00) 10-814259
31 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
32 NUT, (.500-20) 11-91962
33 LINK Comment: NON POWER TRIM 8M0084737
34 LEVER ASSEMBLY, Tilt Comment: NON POWER TRIM 19615A05
35 BUSHING Comment: NON POWER TRIM 23-812707 23-71984, 23-F286818, 23-F286828, F480818 NON POWER TRIM
36 WASHER, (.520 x .850 x .060) Nylon - Black Comment: NON POWER TRIM 12-8M0042643 12-19605 NON POWER TRIM
37 WAVE WASHER Comment: NON POWER TRIM 13-99611
38 TILT KNOB Comment: NON POWER TRIM 8M0007469 19621 NON POWER TRIM
39 SCREW, (.375-16 x .62) Comment: NON POWER TRIM 10-19611

Download this page as PDF: Click here

For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

Prev Post
Next Post

Leave a comment

Please note, comments need to be approved before they are published.

Thanks for subscribing!

This email has been registered!

Shop the look

Choose Options

Edit Option
Back In Stock Notification

Choose Options

this is just a warning
Login
Shopping Cart
0 items