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Mercury 45 (4 CYL.) (8063985 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 45 (4 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

AUTO-BLEND

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Below is the parts list for Mercury 45 (4 CYL.) AUTO-BLEND:

Mercury 45 (4 CYL.) AUTO-BLEND Diagram
Position No. Part Name OEM Number Supersedes
- AUTO-BLEND 1301931
1 TANK KIT, Oil 16612
2 HANDLE KIT 13996
3 CAP, OIL TANK 36-13986
4 HARDWARE KIT 16614
5 PLUG KIT, Drain 19-13979
6 DIAPHRAGM KIT 16611
7 BRACKET 13990
8 BAND 13993
9 BRACKET (LEFT) 13983
10 BRACKET (RIGHT) 13984
11 COVER 16613
12 FILTER/SENSOR KIT, Oil 35-13985
13 HORN KIT 13987
14 HARNESS ASSEMBLY 84-13988
15 FUSE (.5 AMP) 88-13989
16 FILTER KIT, Fuel 35-18089
17 VINYL TUBE 32-13992
18 TUBE KIT, Fuel 32-13995
19 STRAINER ASSEMBLY, Oil 15387A1
20 CHECK VALVE KIT 21-16615
21 GASKET KIT 27-16616

BOTTOM COWL AND SUPPORT BRACKETS

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Below is the parts list for Mercury 45 (4 CYL.) BOTTOM COWL AND SUPPORT BRACKETS:

Mercury 45 (4 CYL.) BOTTOM COWL AND SUPPORT BRACKETS Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL ASSEMBLY (MERCURY) 2116-7715A4
1 BOTTOM COWL ASSEMBLY (DARK GRAY) - MARINER 2116-7715A5
1 BOTTOM COWL ASSEMBLY (LIGHT GRAY)- MARINER 2116-7715A5
2 COVER, BOTTOM COWL - ELECTRIC 88926F1
2A PLUG, BOTTOM COWL - MANUAL 948801
3 SCREW, (#10-32 x .875), ELECTRIC 10-45862
3A SCREW, (.250-20 x .750), MANUAL 10-28636
4 STUD, BOTTOM COWL 16-68169
5 NUT, (.250-28) Stainless Steel, BOTTOM COWL STUD 11-35888
6 ELBOW, TELL TALE HOSE - CYLINDER BLOCK 22-782792
7 HOSE, TELL TALE HOSE TO BOTTOM COWL (14") 32-7568058
8 NOZZLE, TELL TALE HOSE TO BOTTOM COWL 69791
9 SLEEVE, TELL TALE NOZZLE 23-90882
10 CLAMP, TELL TALE NOZZLE 54-68424
11 CLAMP, NOZZLE - TELL TALE 66849
12 SCREW, (#10-16 x .500), NOZZLE CLAMP TO BOTTOM COWL 10-48408
13 BRACKET, REAR SUPPORT 720201
14 GROMMET, REAR SUPPORT BRACKET 25-52723
15 MOUNT, RUBBER - REAR SUPPORT BRACKET 60577
16 WASHER, (.255 x .625 x .0312), RUBBER MOUNT 12-69056
17 NUT, (.250-28) Stainless Steel, RUBBER MOUNT 11-29598
18 DRIP TRAY 72466
19 SCREW, (#10-16 x .625) Stainless Steel, DRIP TRAY TO BOTTOM COWL 10-48409
20 BOOT, CONTROL CABLE 37695
21 BOOT, FUEL CONNECTOR 37637
22 SWITCH ASSEMBLY, Stop (MANUAL PUSH BUTTOM SWITCH) 87-69508A31
23 COVER ASSEMBLY 87-99525A1
24 NUT 11-69844
25 WIRE ASSEMBLY (ORANGE) 84-62190A8
26 CABLE ASSEMBLY (3-3/8") 84-88238T01
27 SCREW, (#10-16 x .375), GROUND STRAP 10-62568
28 BRACKET ASSEMBLY, FRONT SUPPORT 99150A5
29 MOUNT, RUBBER - FRONT SUPPORT BRACKET 31014
30 LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT 13-26992
31 NUT, (.250-28) Stainless Steel, RUBBER MOUNT 11-29598
32 SCREW, (.312-18 x 1.00) Stainless Steel 10-37562
33 SWITCH ASSEMBLY, Mercury (MANUAL) 58124A20
33 SWITCH ASSEMLBY, Mercury (ELECTRIC) 87-33386A3
34 SCREW, (.190-24 x .500), SWITCH TO FRONT BRACKET 10-69235
35 PIN, Roll, MERCURY SWITCH 17-36242
36 TERMINAL BLOCK 86-45915
37 SCREW, (.190-24 x .62) 10-20411
38 SCREW, (#10-16 x .440), HARNESS LEADS 10-69079
39 SWITCH ASSEMBLY, NEUTRAL START Comment: ELECTRIC TILLER HANDLE MODELS 87-74605A4
40 SCREW, (#4-40 x .750), SWITCH TO FRONT BRACKET Comment: ELECTRIC TILLER HANDLE MODELS 10-64332
41 NUT, , SWITCH SCREW Comment: ELECTRIC TILLER HANDLE MODELS 4-40,11-24832
42 ACTUATOR Comment: ELECTRIC TILLER HANDLE MODELS 97411
43 SPRING, INTERLOCK ACTUATOR Comment: ELECTRIC TILLER HANDLE MODELS 24-88099
44 SCREW, (.190-32 x 1.00), ACTUATOR TO FRONT BRACKET Comment: ELECTRIC TILLER HANDLE MODELS 10-37892
45 WASHER, ACTUATOR SCREW Comment: ELECTRIC TILLER HANDLE MODELS 12-22887
46 SPACER, ACTUATOR SCREW Comment: ELECTRIC TILLER HANDLE MODELS 23-88100
47 NUT, Stainless Steel, ACTUATOR SCREW Comment: ELECTRIC TILLER HANDLE MODELS 10-32,11-859124 11-45812 ELECTRIC TILLER HANDLE MODELS

CARBURETOR ASSEMBLY(TILLOTSON)

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Below is the parts list for Mercury 45 (4 CYL.) CARBURETOR ASSEMBLY(TILLOTSON):

Mercury 45 (4 CYL.) CARBURETOR ASSEMBLY(TILLOTSON) Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR ASSEMBLY Comment: (MANUAL) 1367-6517A61
1 CARBURETOR ASSEMBLY Comment: (ELECTRIC) 1367-6517A61
2 NOT SOLD SEPARATE, WELCH PLUG, BODY CHANNEL (LARGE) NSS
3 NOT SOLD SEPARATE, PLUG, BODY CHANNEL NSS
4 SHAFT ASSEMBLY, Choke 1395-9296A1
5 NOT SOLD SEPARATE, SPRING, RETURN - THROTTLE SHAFT NSS
6 NOT SOLD SEPARATE, MAIN NOZZLE Comment: (NLA Per Service Bulletin 88-12) NSS
7 BAFFLE, FUEL BOWL 814483 1399-7211A 1
8 FLOAT 1395-9293
9 NOT SOLD SEPARATE, PIN, FLOAT RETAINING NSS
10 BOWL, Fuel 1399-5127
11 NOT SOLD SEPARATE, GASKET, FUEL BOWL NSS
12 SCREW, FUEL BOWL TO CARBURETOR 1399-5415
13 NOT SOLD SEPARATE, GASKET, FUEL BOWL SCREW NSS
14 NEEDLE AND SPRING, Inlet 1395-9022
15 JET, MAIN FUEL (.055) 1399-1655
16 JET, Main (.096) Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 1399-6249
16 JET, Main (.092) Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 1395-5733
17 VENTURI 64677
18 VALVE, CHOKE RELIEF - ELECTRIC 1399-5194
19 SPRING, CHOKE RELIEF VALVE - ELECTRIC 1399-5414
20 SHUTTER, Choke Comment: (ELECTRIC) 1399-5197
20 SHUTTER, Choke Comment: (MANUAL) 1399-8665
21 Not Sold Separate, CHOKE SHUTTER (TILLOTSON #25B-312) (#N.S.S.)
22 NOT SOLD SEPARATE, SCREW, IDLE MIXTURE NSS
23 NOT SOLD SEPARATE, SPRING, IDLE MIXTURE SCREW NSS
24 NOT SOLD SEPARATE, GASKET, FUEL PUMP DIAPHRAGM NSS
25 NOT SOLD SEPARATE, DIAPHRAGM, FUEL PUMP NSS
26 BODY, FUEL PUMP 1399-5129
27 NOT SOLD SEPARATE, GASKET, FUEL PUMP ATTACHING NSS
28 NOT SOLD SEPARATE, DIAPHRAGM, FUEL PUMP NSS
29 BODY, STRAINER 1399-5131
30 SCREW, STRAINER BODY TO CARBURETOR 1395-808612 1399-5132
31 SCREEN, STRAINER 1399-5758
32 GASKET, STRAINER COVER 1399-5207
33 COVER, INLET 99941
34 NOT SOLD SEPARATE, SCREW, STRAINER COVER TO BODY NSS
35 SHAFT, Throttle 1399-2012
36 LEVER, THROTTLE Comment: (UPPER CARBURETOR) 74371
36 LEVER, THROTTLE Comment: (LOWER CARBURETOR) 8146791
37 SCREW, THROTTLE LEVER ATTACHING 1395-6027
38 NOT SOLD SEPARATE, IDLE TUBE Comment: (NLA Per Service Bulletin 88-12) NSS
39 NOT SOLD SEPARATE, GASKET, IDLE TUBE NSS
40 SHUTTER, Throttle 1399-6225
41 NOT SOLD SEPARATE, SCREW, THROTTLE SHUTTER TO THROTTLE SHAFT NSS
42 GASKET 27-757911
43 NUT, CARBURETOR MOUNTING STUD 11-64809
- GASKET SET 1399-5198
- REPAIR PARTS KIT Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 1399-51991
- REPAIR PARTS KIT Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 1399-51991
- DIAPHRAGM/GASKET KIT 1399-5137

CARBURETOR ASSEMBLY(WALBRO)

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Below is the parts list for Mercury 45 (4 CYL.) CARBURETOR ASSEMBLY(WALBRO):

Mercury 45 (4 CYL.) CARBURETOR ASSEMBLY(WALBRO) Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR ASSEMBLY Comment: (UPPER) 1367-6517A61
1 CARBURETOR ASSEMBLY Comment: (LOWER) 1367-6517A62
2 NOT SOLD SEPARATE, WELCH PLUG, BODY CHANNEL (LARGE) NSS
3 NOT SOLD SEPARATE, PLUG, BODY CHANNEL NSS
4 SHAFT ASSEMBLY, Choke 1395-9296A1
5 NOT SOLD SEPARATE, SPRING, RETURN - THROTTLE SHAFT NSS
7 BAFFLE, FUEL BOWL 814483 1399-7211A 1
8 FLOAT 1395-9293
9 NOT SOLD SEPARATE, PIN, FLOAT RETAINING NSS
10 BOWL, Fuel 1399-5127
11 NOT SOLD SEPARATE, GASKET, FUEL BOWL NSS
12 SCREW, FUEL BOWL TO CARBURETOR 1395-9025
13 NOT SOLD SEPARATE, GASKET, FUEL BOWL SCREW NSS
14 NEEDLE AND SPRING, Inlet 1395-9022
15 JET, MAIN FUEL (.057) 1399-1457
16 JET, (.098), ECONOMIZER 1395-7335
17 VENTURI 64677
18 SHUTTER, Choke 1399-8665
19 NOT SOLD SEPARATE, SCREW, CHOKE SHUTTER TO CHOKE SHAFT NSS
20 NOT SOLD SEPARATE, SCREW, IDLE MIXTURE NSS
21 NOT SOLD SEPARATE, SPRING, IDLE MIXTURE SCREW NSS
22 NOT SOLD SEPARATE, GASKET, FUEL PUMP DIAPHRAGM NSS
23 NOT SOLD SEPARATE, DIAPHRAGM, FUEL PUMP NSS
24 BODY, FUEL PUMP 1399-5129
25 NOT SOLD SEPARATE, GASKET, FUEL PUMP ATTACHING NSS
26 NOT SOLD SEPARATE, DIAPHRAGM, FUEL PUMP NSS
27 BODY, STRAINER 1399-5131
28 SCREW, STRAINER BODY TO CARBURETOR 1395-808612 1399-5132
29 SCREEN, STRAINER 1399-5758
30 GASKET, STRAINER COVER 1399-5207
31 COVER, INLET 99941
32 NOT SOLD SEPARATE, SCREW, STRAINER COVER TO BODY NSS
33 SHAFT, Throttle Comment: (UPPER CARBURETOR) 1395-9020
33 SHAFT, Throttle Comment: (LOWER CARBURETOR) 1395-9656
34 LEVER, THROTTLER Comment: (UPPER CARBURETOR) 92880
34 LEVER, THROTTLE Comment: (LOWER CARBURETOR) 8146791
35 SCREW, THROTTLE LEVER Comment: (UPPER CARBURETOR) 1395-6027
35 SCREW, THROTTLE LEVER Comment: (LOWER CARBURETOR) 1395-6027
38 SHUTTER, Throttle 1395-9021
39 NOT SOLD SEPARATE, SCREW, THROTTLE SHUTTER TO THROTTLE SHAFT NSS
40 GASKET 27-757911
41 NUT, CARBURETOR MOUNTING STUD 11-64809
- REPAIR PARTS KIT 1395-9023
- DIAPHRAGM/GASKET KIT 1395-9024

CARBURETOR LINKAGE/CHOKE SOLENOID

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Below is the parts list for Mercury 45 (4 CYL.) CARBURETOR LINKAGE/CHOKE SOLENOID:

Mercury 45 (4 CYL.) CARBURETOR LINKAGE/CHOKE SOLENOID Diagram
Position No. Part Name OEM Number Supersedes
1 SOLENOID ASSEMBLY, Choke Comment: ELECTRIC 89-889274 54293A11 ELECTRIC
2 LOCKWASHER, Stainless Steel Comment: ELECTRIC 10,13-26996
3 NUT, Brass Comment: ELECTRIC 10-32,11-45076
4 SCREW, (.312-24 x 1.75) Comment: ELECTRIC 10-26066
5 LOCKWASHER, (.312) Comment: ELECTRIC 13-8M0204647
6 NUT, (.312-24) Comment: ELECTRIC 11-22053
7 PLUNGER ASSEMBLY 56074A8
8 KNOB, CHOKE Comment: (MANUAL) 90241
9 KNOB ASSEMBLY Comment: ELECTRIC 90242A1
10 SCREW, (.190-16 x .620), STRAP TO CHOKE KNOB Comment: ELECTRIC 10-77137
11 STRAP, CHOKE KNOB TO CHOKE ROD Comment: ELECTRIC 49589
12 SCREW, (#10-16 x .750), STRAP TO CHOKE ROD Comment: ELECTRIC 10-69570
13 GROMMET, CHOKE KNOB Comment: ELECTRIC 25-20116
14 ROD ASSEMBLY, Choke 85966A1
15 SCREW, CHOKE ROD 10-77614A1
16 SPRING, CHOKE ROD 24-60288
17 BRACKET ASSEMBLY, Pick Up 53719A2
18 SCREW, (#8-32 x .790), PICK-UP BRACKET 10-66104
19 KEY, COUPLING 28-89694
20 LINE, (57.00 Inches Bulk) (2 Inches) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
21 CLAMP, FULE LINE 54-68424
22 TEE, Plastic, FUEL LINE 22-73318
23 LINE, (57.00 Inches Bulk), ADAPTOR TO TEE - W/O FUEL FILTER 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
24 SPRING, FUEL LINE (EARLY MODELS) 24-68434
25 FITTING, ADAPTOR Comment: (90 - USE WITH 6" FUEL LINE) 22-63981
25 FITTING, ADAPTOR Comment: (45 - USE WITH 14" FUEL LINE) 22-71909
26 WASHER, ADAPTOR 30188
27 SPRING, ADAPTOR STEM 24-23067T
28 O-RING, ADAPTOR STEM 25-16524
29 STEM, CHECK UNIT ADAPTOR 23069
30 ADAPTOR, CHECK UNIT (FUEL LINE) 22833
31 SCREW, (.250-28 x 1.750), ADAPTOR TO BOTTOM COWL 10-69029
32 NUT, (1/4-28X7/32), ADAPTOR SCREW 11-8M0207775
33 BRACKET, FUEL FILTER - WITH FUEL FILTER 99135
34 SCREW, (.312-18 x 1-3/4) 10-35385
35 FILTER ASSEMBLY, Fuel 35-889527A07 35-8M0111436, 35-87946A15
36 FILTER ASSEMBLY 35-87946Q04
37 SEAL 25-897536 25-98277
38 NUT, (M6) Stainless Steel 11-400212
39 LINE, (57.00 Inches Bulk) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
40 CLAMP 54-68424
41 WASHER 12-69057

CLAMP BRACKET ASSEMBLY

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Below is the parts list for Mercury 45 (4 CYL.) CLAMP BRACKET ASSEMBLY:

Mercury 45 (4 CYL.) CLAMP BRACKET ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY (MANUAL) 1440-8394A2
1 CLAMP BRACKET ASSEMBLY ( ELECTRIC) MERCURY 1440-8394A1
1 CLAMP BRACKET ASSEMBLY (ELECTRIC ) MARINER 1440-8394A3
2 THUMB SCREW ASSEMBLY (MANUAL) 10-90470A3
2 THUMB SCREW ASSEMBLY (ELECTRIC) 10-78492A1
3 WASHER, THUMB SCREW 12-78493
4 SCREW, WASHER TO THUMB SCREW 10-78495
5 CAP, THUMB SCREW (ELECTRIC) 75043
6 TILT TUBE 8M0041936 8M0035074, 883067, 30664 2, 74528
7 WASHER, TILT TUBE 12-52864
8 NUT, (.875-14), TILT TUBE 11-858869 11-30499
9 CAP, PLASTIC - TILT TUBE 53078
10 PIN, UPPER SHOCK - WITH SHOCK ABSORBER 55-28416
11 BUSHING, CLAMP BRACKET 23-73203
12 SPACER, CLAMP BRACKET STUD 23-59623
13 STUD, CLAMP BRACKET 16-59625
14 LOCKWASHER, (.312), CLAMP BRACKET STUD 13-8M0204647
15 NUT, (.312-24) Stainless Steel, CLAMP BRACKET STUD 11-28770
16 PIN ASSEMBLY, Tilt Lock 17-8M0026068 17-49930A 1
17 SLEEVE, RUBBER - TILT LOCK PIN 32-28052
18 BOLT, (.375-16 x 3.250), CLAMP BRACKET TO TRANSOM 10-68298
19 WASHER, CLAMP BRACKET BOLT 12-68410
18 SCREW, (.375-16 x 5.00), CLAMP BRACKET TO TRANSOM 10-89673
19 WASHER, (1-1/ 4 x 25/64 x .125 SS), CLAMP BRACKET BOLT 12-28420
19 WASHER, (..88 x .39 x .06), CLAMP BRACKET BOLT 12-68300
20 NUT, CLAMP BRACKET BOLT 11-82671112
21 SHOCK ABSORBER MERCURY 55-58780A7
21 SHOCK ABSORBER 55-58780A4
22 PIN, LOWER SHOCK 55-696531
23 WASHER, (.766 x 1.312 x .125), UPPER BUSHING RETAINER (INNER) 12-34937
24 WASHER, LOWER BRUSHING RETAINER (INNER) 12-59378
25 BUSHING, RUBBER - SHOCK ABSORBER (UPPER) 23-32171
26 BUSHING, RUBBER - SHOCK ABSORBER (LOWER) 23-28198
27 WASHER, UPPER AND LOWER BUSHING (OUTER) 12-69374
28 SCREW, (.500-20 x .625), UPPER AND LOWER SHOCK PIN 10-69375A1
29 STRAP, TILT STOP 98876
30 PIN, LOWER SHOCK MOUNT 98878
31 SPRING 24-98875
32 COTTER PIN 18-8M0214922
33 SHOCK MOUNT, Upper 98877

COWLING

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Below is the parts list for Mercury 45 (4 CYL.) COWLING:

Mercury 45 (4 CYL.) COWLING Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (MANUAL) (MERCURY) 2153-7938
1 TOP COWL ASSEMBLY Comment: (ELECTRIC) (MERCURY) 2153-7937A8
1 TOP COWL ASSEMBLY Comment: (MANUAL) (DARK GRAY) (MARINER) 2153-7938F4
1 TOP COWL ASSEMBLY Comment: (ELECTRIC) (DARK GRAY) (MARINER) 2153-7937F4
1 TOP COWL ASSEMBLY Comment: (MANUAL) (LIGHT GRAY) (MARINER) 2153-7938F4
1 TOP COWL ASSEMBLY Comment: (ELECTRIC) (LIGHT GRAY) (MARINER) 2153-7937F4
2 HOOK, TOP COWL LATCH - REAR 55455
3 SCREW, (.250-28 x .880), REAR HOOK TO TOP COWL 10-22956
4 LOCKWASHER, (.250) Stainless Steel 13-26992
5 SHIELD, REAR 37690
6 SCREW, (#10-16 x .625) Stainless Steel, REAR SHIELD TO TOP COWL 10-48409
8 RETAINER ASSEMBLY, TOP COWL Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 97447A1
8 RETAINER ASSEMBLY, TOP COWL Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 55459A5
9 PAD, BUMPER Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 35496
10 SCREW, (.312-18 x 1.00) Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 10-35386
10 SCREW, (.312-18 x .880) Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 10-53167T
11 LOCKWASHER, (.312-24) 13-39107
12 LEVER, COWL LATCH HINGE 94918F1
13 HINGE, COWL LATCH - TOP COWL 52739
14 PIN, COWL LATCH LEVER TO HINGE 17-58998
15 COVER ASSEMBLY, Cowl - Front (W/O DECALS) Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 2182-7927A5
15 FRONT COVER MERCURY Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 2182-7927A5
15 FRONT COVER MARINER Comment: DARK GRAY SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 2182-7927A19
15 FRONT COVER MARINER Comment: LIGHT GRAY SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 2182-7927A19
16 KNOB, COWL FRONT COVER 56948
17 WASHER, COVER KNOB 12-30771
18 WASHER, COVER KNOB 12-59572
19 SPRING, TENSION - COVER KNOB 24-30772
20 PIN, Roll 17-29077
21 BLANKET, SOUND 38674
22 SEAL, SOUND - LOWER SECTION Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 31095
23 SEAL, SOUND - UPPER SECTION Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 38133
24 PAD, SOUND Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 94923
25 TOP COWL ASSEMBLY, Wrap Around - Mercury 2118-3247A3
25 WRAP AROUND COWL MARINER Comment: DARK GRAY 2172-8181A4
25 TOP COWL ASSEMBLY, Wrap Around - Mariner Comment: LIGHT GRAY 2172-8181A4
26 LATCH ASSEMBLY, Cowl 46785A1
27 HOOK, COWL LATCH 30413

CRANKSHAFT, PISTONS, AND CONNECTING RODS

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Below is the parts list for Mercury 45 (4 CYL.) CRANKSHAFT, PISTONS, AND CONNECTING RODS:

Mercury 45 (4 CYL.) CRANKSHAFT, PISTONS, AND CONNECTING RODS Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT 459-9075T
2 KEY, Woodruff, CRANKSHAFT 28-20094
3 BEARING ASSEMBLY, Main (VALVE TYPE) 534-3267T25
4 PIN, Dowel, MAIN BEARING 17-20032
5 PIN, Dowel, REED LOCATING 17-65855
6 SCREW, (#12-28 x .560) , MAIN BEARING 10-45775
7 NUT, MAIN BEARING SCREW 11-45774
8 REED SET, MATCHED 34-88498A1
9 STOP, Reed 34-822839 34-79014
10 SCREW, (.190-32 x .560), REED STOP 10-77280
11 NUT, , REED STOP SCREW 10-32,11-20110
12 PISTON ASSEMBLY 780-9229A7
12 PISTON ASSEMBLY (.015 OVERSIZE) 780-9229A10
12 PISTON ASSEMBLY (.030 OVERSIZE) 780-9229A11
13 LOCK RING, PISTON PIN 40-828119 40-47276
14 RING SET, Piston - Standard 39-27841A12
14 RING SET, Piston (.015 OVERSIZE) 39-28616A12
14 RING SET, Piston - .030 Oversize 39-89822A12
15 CONNECTING ROD ASSEMBLY 632-7621A3
16 SCREW, CAP TO ROD - WITH NUT 10-45379
16 SCREW, (.250-28 Special), CAP TO ROD - WITHOUT NUT 10-91012
17 NUT, ROD SCREW - WITH NUT 11-20061
18 BEARING, Needle, PISTON PIN 29-20063
19 WASHER, NEEDLE LOCATING 12-47275
20 BEARING, Needle, CRANKPIN 29-20046T
21 BEARING ASSEMBLY, Center Main 547-7060A2
22 PIN, Dowel, CENTER MAIN BEARING 17-20032
23 BEARING, Needle 29-714221
24 RACE, OUTER 26113T
25 RING, Snap, OUTER RACE 53-26933
26 SCREW, (.250-20 x 1.00), CENTER MAIN BEARING 10-8M0214943

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

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Below is the parts list for Mercury 45 (4 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Mercury 45 (4 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY 863-8981A6
2 BRACKET, STARTER MOTOR (UPPER) 72038
3 SCREW, (.312-18 x 1.880), BRACKET TO CRANKCASE 10-73279
4 LOCKWASHER, (.312), BRACKET SCREW 13-8M0204647
5 COVER, STARTER MOTOR (LOWER) 76867
6 SCREW, (.312-18 x 1.880), COVER TO CRANKCASE 10-73279
7 CABLE ASSEMBLY, GROUND 46933A7
8 PIN, Dowel, CYLINDER BLOCK TO MAIN BEARING 17-20032
9 STUD, CARBURETOR (1-1/4") 16-64936
10 STUD 16-68165
11 PIN, Dowel, CRANKCASE TO CYLINDER BLOCK 17-43044
12 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (4") 16-87901
13 STUD, (.312 x 2.125), CYLINDER BLOCK TO DRIVE SHAFT HOUSING 16-68166
14 STUD, (.312-18/.312-24 x 2.560), CYLINDER BLOCK TO DRIVE SHAFT HOUSING 16-68167
15 SCREW, (.312-18 x 1.500), CRANKCASE TO CYLINDER BLOCK 10-55511
15 SCREW, (.312-18 x 1.375), CRANKCASE TO CYLINDER BLOCK 10-31984
15 SCREW, (.312-18 x 2.88), CRANKCASE TO CYLINDER BLOCK 10-73275
16 WASHER, (.323 x .563 x .063) Stainless Steel, CRANKCASE SCREW 12-8M0042642 12-70132
17 SCREW, (.375-16 x 1.00), CENTER MAIN BEARING LOCKING 10-20359
17 SCREW, (.375-16 x .620), MAIN BEARING LOCKING 10-98260
18 TAB WASHER, CENTER BEARING LOCKING SCREW 14-20091
19 LINE, (57.00 Inches Bulk), BALANCE - MAIN BEARING (5-1/2") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
20 ELBOW, BALANCE TUBE TO CYLINDER BLOCK 22-996642
21 CONNECTOR, BLEED HOSE (UPPER) 22-56759
22 HOSE, CYLINDER BLEED (11") 32-9938779
23 CHECK VALVE, BLEED HOSE (LOWER) 21-428671
24 INDICATOR, TIMING - ELECTRIC 99156
25 SCREW, (.312-18 x .750) Stainless Steel 10-39349
26 LOCKWASHER, (.312) 13-8M0204647
- POWERHEAD ASSEMBLY 97469T87

DRIVESHAFT HOUSING ASSEMBLY

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Below is the parts list for Mercury 45 (4 CYL.) DRIVESHAFT HOUSING ASSEMBLY:

Mercury 45 (4 CYL.) DRIVESHAFT HOUSING ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft (SHORT SHAFT) 1592-8188A8
1 HOUSING ASSEMBLY, Driveshaft (LONG SHAFT) 1593-7513A12
2 PLUG, (1/8 Inch Brass), DRIVESHAFT HOUSING 22-390721
3 PLUG, PLASTIC 19-64649
4 STUD, (.375-16/.375-24 x 1.750), DRIVESHAFT HOUSING 16-8M0022145 16-57932
4 STUD, (.375 x 6.75), DRIVE SHAFT HOUSING (X-LONG SHAFT) 16-97460
5 STUD, DRIVESHAFT HOUSING (3") 16-57935
5 STUD, (.4375 x 8.03) , DRIVESHAFT HOUSING (X-LONG SHAFT) 16-96124
6 WASHER, GEAR HOUSING STUDS (7/16") 12-65791
7 NUT, (.437-20) Stainless Steel, GEAR HOUSING STUDS 11-8M0204653
8 MOUNT, RUBBER - UPPER 923373
9 SEAL, UPPER MOUNT 96401
10 WASHER, UPPER MOUNT BOLT (37/64 I.D.) 12-27727
11 WASHER, RUBBER - UPPER MOUNT BOLT 12-66966
12 WASHER, UPPER MOUNT BOLT 12-30514
13 NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT 11-8M0204653
14 COVER, UPPER MOUNT 87883
15 SCREW, (.250-20 x 1.00), UPPER MOUNT COVER 10-8M0214943
16 WASHER, (.281 x .500 x .060) Stainless Steel, UPPER MOUNT COVER SCREW 12-8M0204649
17 COVER, TRIM - DRIVESHAFT HOUSING Comment: (MERCURY) 37687
17 COVER, TIRM-DRIVESHAFT HOUSING Comment: (MARINER) 37687F2
18 SCREW, (#10-16 x .750) Stainless Steel, TRIM COVER TO DRIVESHAFT HOUSING 10-57807
19 GROMMET, TRIM COVER SCREW 25-92012
20 SEAL, TRIM COVER TO DRIVESHAFT HOUSING 38157
21 STRIP, RETAINING (REAR) 38158
22 STRIP, RETAINING - TRIM COVER SEAL (SIDE) 38154
23 SCREW, (#10-16 x .500), RETAINING STRIP 10-48408
24 TUBE, EXHAUST Comment: (SHORT SHAFT) 695431
24 TUBE, EXHUAST Comment: (LONG SHAFT) 695441
25 TUBE, WATER INLET Comment: (SHORT SHAFT) 32-37727
25 TUBE, WATER INLET Comment: (LONG SHAFT) 32-45679
25 TUBE, WATER INLET Comment: (X-LONG SHAFT) 32-98856
26 NUT, POWERHEAD STUDS (5/16") 11-64809
27 MOUNT, RUBBER - LOWER 75304T1
28 SCREW, (.500-20 x 5.500), LOWER MOUNT SCREW 10-75284
29 WASHER, LOWER MOUNT SCREW 12-28051
30 WASHER, RUBBER - LOWER MOUNT SCREW 12-28053
31 WASHER, (.875 Inch Outside Diameter), LOWER MOUNT SCREW 12-30119
32 NUT, LOWER MOUNT SCREW 11-25096
33 CLAMP, LOWER MOUNT 69592F1
34 SCREW, (.312-18 x .875), LOWER MOUNT CLAMP 10-29256
35 SPRING, TENSION - LOWER MOUNT CLAMP 24-35522
36 COVER, LOWER MOUNT CLAMP Comment: (MERCURY) 35474T
36 COVER, Lower Mount Clamp Comment: (MARINER) 35474F2
37 SCREW, (#12-14 x .920), COVER TO LOWER MOUNT CLAMP 10-87884
38 EXTENSION ASSEMBLY (X-LONG SHAFT) 98858A1
39 SEAL, EXTENSION (X-LONG SHAFT) 37721001
40 NUT 11-35521

ELECTRIC COMPONENTS

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Below is the parts list for Mercury 45 (4 CYL.) ELECTRIC COMPONENTS:

Mercury 45 (4 CYL.) ELECTRIC COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 RECTIFIER 8M0058226 816770T, 816770, 62351A 1, 83-70350A 1, 83-70350A 3
2 NUT, Brass 10-32,11-45076
3 SCREW, (.190-24 x .62) 10-20411
4 STARTER MOTOR ASSEMBLY 50-898265005 50-73521T
5 STOP, RUBBER 8M0043376 68042
6 COLLAR, RUBBER 23-8M0034918 23-8M0001391, 56703
7 SPACER, COLLAR TO BRACKET 23-56774
8 WIRE (YELLOW) 84-93389A1
9 NUT, (.250-20) 11-64015
10 CABLE ASSEMBLY, Black 84-93388A14
11 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
12 SOLENOID, Starter Comment: SN# USA-6146848/Aus-8075602/Bel-9362390/Can-7198592 & Below 89-853654A1
12 SOLENOID, Starter Comment: SN# USA-6146849/Bel-9362391/Can-7198593 & Up 8M0185622
13 NUT, Brass Comment: SN# USA-6146848/Aus-8075602/Bel-9362390/Can-7198592 & Below 10-32,11-45076
13 NUT, Brass Comment: SN# USA-6146849/Bel-9362391/Can-7198593 & Up 8-32,11-26419
14 NUT, (.312-18) Cad Plated Comment: SN# USA-6146848/Aus-8075602/Bel-9362390/Can-7198592 & Below 11-21908
14 NUT, (.250-20) Brass Comment: SN# USA-6146849/Bel-9362391/Can-7198593 & Up 11-94330
15 SCREW, (.250-20 x .500) 10-98253
16 LOCKWASHER, (.250) Stainless Steel 13-26992
17 INSULATOR, STARTER SOLENOID 85-97861
18 HARNESS ASSEMBLY 84-96277A4
19 FUSE, 20 Ampere 88-8M0207796
20 CABLE ASSEMBLY, FUSE 84-95084A2
21 CLAMP, WIRING HARNESS 88751
22 SPRING, WIRING HARNESS 24-28357
23 SCREW, (.190-32 x 1.12), WIRING HARNESS CLAMP 10-23702
24 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
25 CABLE ASSEMBLY, Positive - Battery 84-88439A3
25 CABLE ASSEMBLY, Battery - Negative 84-88439A4

END CAPS AND EXHAUST COVER

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Below is the parts list for Mercury 45 (4 CYL.) END CAPS AND EXHAUST COVER:

Mercury 45 (4 CYL.) END CAPS AND EXHAUST COVER Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY 863-8981A6
2 END CAP ASSEMBLY, UPPER 1160-5826A2
3 SEAL, UPPER END CAP 26-41953
4 O-RING, UPPER END CAP 25-20081
5 BEARING, Ball, UPPER END CAP 30-63742T
6 SHIM, UPPER END CAP (.005-10) 15-72538A1
7 SCREW, UPPER END CAP (3/4") 10-824941 10-59645, 10-73274
8 COVER ASSEMBLY, CYLINDER BLOCK Comment: SN# USA-6146848/Aus-8075602/Bel-9362390/Can-7198592 & Below 1017-7054A1
8 COVER ASSEMBLY, CYLINDER BLOCK Comment: SN# USA-6146849/Bel-9362391/Can-7198593 & Up 1017-8360A1
9 PLUG, Pipe (.125-27), CYLINDER BLOCK COVER 22-328022
10 GASKET, CYLINDER BLOCK COVER Comment: SN# USA-6146848/Aus-8075602/Bel-9362390/Can-7198592 & Below 27-85487
10 GASKET, CYLINDER BLOCK COVER Comment: SN# USA-6146849/Bel-9362391/Can-7198593 & Up 27-437772
11 SCREW, CYLINDER BLOCK COVER (1") 10-8M0214943
12 CABLE ASSEMBLY, Ground (3-5/8") 88238A10
13 SCREW, (#10-16 x .375), GROUND STRAP 10-62568
14 MOUNT, RUBBER - CYLINDER BLOCK COVER 90435
15 NUT, (1/4-28X7/32), RUBBER MOUNT 11-8M0207775
16 COVER ASSEMBLY, TRANSFER PORT 18827A1
17 GASKET, TRANSFER PORT COVER 27-279361
18 SCREW, (.250-20 x .62), TRANSFER PORT COVER 10-20540
19 END CAP ASSEMBLY, LOWER 1158-6635T1
20 O-RING, LOWER END CAP 25-20081
21 SEAL, LOWER END CAP 26-41953
22 BEARING, Ball 30-63742T
23 SHIM SET, LOWER END CAP(.005-10) 15-20085A1
24 SCREW, (.312-18 x .875), LOWER END CAP 10-29256
25 MOUNT, RUBBER - CRANKCASE 90435
26 NUT, (1/4-28X7/32), RUBBER MOUNT 11-8M0207775
27 STRAP ASSEMBLY, Ground, CRANKCASE MOUNT 84-65773A5
28 GASKET, CYLINDER BLOCK TO BAFFLE PLATE 27-854913
29 PLATE, BAFFLE-EXHAUST MANIFOLD 90421T01
30 GASKET, BAFFLE PLATE TO EXHAUST COVER 27-854924
31 COVER, EXHAUST MANIFOLD 77381
32 SCREW, (.312-18 x 1.00) Stainless Steel 10-37562
32 SCREW, (.312-18 x 1.12) 10-38837
- GASKET SET 27-72486A32

EXHAUST PLATE AND SHIFT LINKAGE

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Below is the parts list for Mercury 45 (4 CYL.) EXHAUST PLATE AND SHIFT LINKAGE:

Mercury 45 (4 CYL.) EXHAUST PLATE AND SHIFT LINKAGE Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMLBY, EXHAUST EXTENSION 42819A2
2 BUSHING, EXHAUST EXTENSION PLATE 23-27132
3 WASHER, NYLON - WATER INLET TUBE 12-38453
4 SEAL, RUBBER - WATER TUBE 26-38452
5 HOUSING, WATER INLET TUBE SEAL 79799
6 GASKET, HOUSING 27-797971
7 SCREW, (#10-32 x 1.380), HOUSING TO EXHAUST PLATE 10-79798
8 GASKET, POWERHEAD 27-796501
9 SHIFT SHAFT ASSEMBLY, UPPER (SHORT SHAFT) 76632A3
9 SHIFT SHAFT ASSEMBLY, UPPER (LONG SHAFT) 76632A4
10 BARREL, NYLON - UPPER SHIFT SHAFT 8M0221994
11 ACTUATOR ASSEMBLY, SHIFT CONTROL 74739A3
12 SPRING, SHIFT CABLE 24-37934
13 SCREW, SPRING TO ACTUATOR 10-38069
14 BEARING, NYLON - SHIFT CONTROL ACTUATOR 37932
15 SCREW, (.250-28 x 1.00) 10-36137
16 LOCKWASHER, (.250), BEARING SCREW 13-21272
17 RAIL, SHIFT CONTROL BEARING 37935
18 SCREW, (.250-28 x .750) Stainless Steel, RAIL TO EXHAUST MANIFOLD COVER 10-69028
19 LOCKWASHER, (.250) Stainless Steel, RAIL SCREW 13-26992
20 LEVER, THROTTLE AND SHIFT CABLES 59037A2
21 PIN, ROLL - QUICK DISCONNECT LEVER 17-239281
22 SPRING, QUICK DISCONNECT LEVER 24-38005
23 BUSHING, Nylon, QUICK DISCONNECT LEVER 23-37927
24 RETAINER, NYLON BEARING 37926
25 SCREW, (.250-28 x 1.250), BEARING RETAINER 10-37923
26 GASKET, EXHAUST EXTENSION PLATE 27-385011
27 SEAL, RUBBER - EXHAUST EXTENSION PLATE 38156
28 STRIP, RUBBER SEAL 99136
29 SCREW, (.190-32 x .500), RETAINING STRIP 10-37571
- GASKET SET 27-72486A32

FLYWHEEL, IGNITION COIL AND SWITCH BOX

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Below is the parts list for Mercury 45 (4 CYL.) FLYWHEEL, IGNITION COIL AND SWITCH BOX:

Mercury 45 (4 CYL.) FLYWHEEL, IGNITION COIL AND SWITCH BOX Diagram
Position No. Part Name OEM Number Supersedes
1 PLUG, Yellow, FLYWHEEL 19-45907
2 NUT, (.625-18), FLYWHEEL 11-8M0214915
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 FLYWHEEL ASSEMBLY Comment: (MANUAL) SN# USA-6275322/Bel-9371690/Can-7201337 & Below 248-8722A16
4 FLYWHEEL ASSEMBLY Comment: (ELECTRIC) SN# USA-6275322/Bel-9371690/Can-7201337 & Below 248-8722A17
4 FLYWHEEL ASSEMBLY Comment: (MANUAL) SN# USA-6275323/Bel-9371691/Can-7201338 & Up 248-8722A16
4 FLYWHEEL ASSMEBLY Comment: (ELECTRIC) SN# USA-6275323/Bel-9371691/Can-7201338 & Up 248-8722A17
5 SCREW, (.250-28 x .625) 10-32417
6 RATCHET, MANUAL 50-88755
7 SCREW, (.312-24 x .750), MANUAL 10-68997
8 STATOR Comment: (MANUAL) 76314A3
8 STATOR Comment: (ELECTRIC) 398-832075A20 398-832075A14, 398-5454A25, 398-5454A63, 398-818535A15 (ELECTRIC)
9 SCREW, (#10-24 x .880) 10-75840
9 SCREW (5/8") 10-F2211 10-76290, 10-F2229
10 TRIGGER ASSEMBLY 96452A4
11 J CLIP, TRIGGER LADS TO CARBURETOR STUD 54-61001
12 TIE STRAP, (14.00 Inches) 61990
13 HARNESS ASSEMBLY, SWITCH BOX TO IGNITION COIL 84-88721A1
14 COIL ASSEMBLY, Ignition 339-832757A4
15 NUT, Brass 10-32,11-45076
16 CABLE ASSEMBLY, COIL TO SWITCH BOX 84-60466A19
17 COVER, IGNITION COIL 87554
18 SCREW, (.190-32 x 1.880) Comment: SN# USA-576395/Aus-8069214/Bel-9291995/Can-7165752 & Below 10-76502
18 SCREW, (.190-32 x 2.00) Comment: SN# USA-576396/Aus-8069215/Bel-9291996/Can-7165753 & Up 10-88856
19 WASHER, (.192 x .375 x .0312) Stainless Steel Comment: SN# USA-576396/Aus-8069215/Bel-9291996/Can-7165753 & Up 12-30164
20 LEAD ASSEMBLY, SPARK PLUG 84-813715A1
21 BOOT/TERMINAL KIT 85-63709A1
22 BOOT, IGNITION COIL 332-2854T01
23 SPARK PLUG (NGK #BUHW-2) 33-896329833 33-833C
23 SPARK PLUG Comment: (Belgium/Canada 33-14103Q
24 SWITCHBOX ASSEMBLY 332-5772A7
25 SCREW, (#12-24 x 1.25) 10-20619
26 J CLIP, SWITCH BOX LEADS 54-8M0024808
27 NUT, Brass, SWITCH BOX TERMINALS 10-32,11-45076
28 PLATE, SWITCH BOX 88322
29 SCREW, (.250-20 x .625), SWITCH BOX PLATE TO CYLINDER BLOCK 10-54615

GEAR HOUSING(DRIVESHAFT)

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Below is the parts list for Mercury 45 (4 CYL.) GEAR HOUSING(DRIVESHAFT):

Mercury 45 (4 CYL.) GEAR HOUSING(DRIVESHAFT) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (SHORT SHAFT) MERCURY 1643-9539A4
- GEAR HOUSING ASSEMBLY (LONG SHAFT) MERCURY 1643-9539A5
- GEAR HOUSING ASSEMBLY (X-LONG SHAFT) MERCURY 1643-9539A10
- GEAR HOUSING ASSEMBLY (SHORT SHAFT) MARINER 1643-9539A6
- GEAR HOUSING ASSEMBLY (LONG SHAFT) MARINER 1643-9539A7
- GEAR HOUSING ASSEMBLY (X-LONG SHAFT) MARINER 1643-9539A10
1 GEAR HOUSING ASSEMBLY, Mercury 1643-9539T1
1 GEAR HOUSING ASSEMBLY, Mariner 1643-9539T8
2 CONNECTOR ASSEMBLY, SPEEDOMETER 22-85822A10
3 PIN, Dowel (.187 x .530), GEAR HOUSING 17-8M0084726 17-85500
4 STUD, WATER PUMP/BASE (2-5/8") 16-33778
5 STUD, (.437-14/.437-20 x 2.190), GEAR HOUSING 16-8M0034453 16-57933
5 STUD, (.4375 x 7.22), GEAR HOUSING (X-LONG SHAFT) 16-96126
6 BEARING, Roller, DRIVESHAFT 31-62091T
7 SCREEN ASSEMBLY, WATER INTAKE 72849A1
8 SCREW, (#10-32 x 1.250) 10-36070
9 NUT, Stainless Steel 10-32,11-859124 11-45812
10 PLATE, SUPPORT - EXHAUST TUBE 92815
11 SEAL, EXHAUST TUBE 37721001
12 GEAR, Pinion, DRIVESHAFT 43-98097T
13 NUT, (.437-20), PINION GEAR TO DRIVESHAFT 11-55910
14 GASKET, WATER PUMP BASE 27-19552
15 O-RING 25-26722
16 BASE ASSEMBLY, Water Pump 46-77177A1
17 SEAL, Oil 26-79831
18 SEAL, (1.254 x .312) 26-90562
19 PIN, Dowel 17-35973
20 GASKET, LOWER 27-19553
21 FACE PLATE 32768
22 GASKET, UPPER 27-19551
23 IMPELLER 47-89983T
24 KEY, IMPELLER DRIVE 28-8M0032837 28-56662
25 BODY ASSEMBLY, Water Pump 46-77822A1
26 INSERT 48753
27 SEAL, RUBBER 26-38452
28 WASHER, NYLON 12-38453
29 WASHER, (.281 x .500 x .060) Stainless Steel, WATER PUMP BODY AND BASE STUDS 12-8M0204649
30 NUT, (.250-28) Stainless Steel, WATER PUMP BODY AND BASE STUDS 11-35888
31 O-RING, RUBBER 25-20273
32 SEAT ASSEMBLY, DRIVESHAFT 78654A1
33 SEAL, SPLINED - DRIVESHAFT 86304
34 SCREW, (.375-16 x .250), GREASE FILLER 10-79953Q04
35 SCREW, Magnetic, DRAIN 22-8M0058389 22-67892A06
36 WASHER, FILLER/DRAIN SCREW 12-191833
37 SLEEVE, LUBRICATION - DRIVESHAFT 88181
38 SHIM SET, BEARING TO GEAR HOUSING (.002-3-5-10-20) 15-92881A1
39 BEARING ASSEMBLY, Roller, TAPERED - DRIVESHAFT 31-8M0166756
40 DRIVESHAFT ASSEMLBY (SHORT SHAFT) 45-98179
40 DRIVESHAFT ASSEMBLY (LONG SHAFT) 45-98180
40 DRIVESHAFT ASSEMBLY (X-LONG SHAFT) 45-97442A2
41 SPRING, COMPRESSION - DRIVESHAFT 24-20254
42 PIN, DRIVESHAFT 17-30545
43 SHAFT ASSEMBLY, SHIFT 76063A1
43 SHAFT ASSEMBLY, SHIFT (X-LONG SHAFT) 97443A1
44 E RING, SHIFT SHAFT 53-29641
45 O-RING, (.862 x .103), SHIF SHAFT BUSHING 25-25439
46 BUSHING ASSEMBLY, SHIF SHAFT 23-77631A2
47 SEAL, Oil, SHIFT SHAFT BUSHING 26-8M0204708
48 WASHER, RUBBER - SHIFT SHAFT BUSHING 12-77674
49 BASE, REVERSE LOCKING 78036
50 CAM, REVERSE LOCKING 43308T1
- WATER PUMP KIT 46-77177A3
- SEAL KIT 26-79831A1
- GASKET SET 27-72486A32

GEAR HOUSING(PROPELLER SHAFT)

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Below is the parts list for Mercury 45 (4 CYL.) GEAR HOUSING(PROPELLER SHAFT):

Mercury 45 (4 CYL.) GEAR HOUSING(PROPELLER SHAFT) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (SHORT SHAFT) MERCURY 1643-9539A4
- GEAR HOUSING ASSEMBLY (LONG SHAFT) MERCURY 1643-9539A5
- GEAR HOUSING ASSEMBLY (X-LONG SHAFT) MERCURY 1643-9539A10
- GEAR HOUSING ASSEMBLY (SHORT SHAFT) MARINER 1643-9539A6
- GEAR HOUSING ASSEMBLY (LONG SHAFT) MARINER 1643-9539A7
- GEAR HOUSING ASSEMBLY (X-LONG SHAFT) MARINER 1643-9539A10
1 GEAR HOUSING ASSEMBLY, Mercury 1643-9539T1
1 GEAR HOUSING ASSEMBLY, Mariner 1643-9539T8
51 CAM, Shift Control 760394
52 SHIM SET, BEARING CUP TO GEAR HOUSING (.002-3-5-10) 15-38374A1
53 BEARING SET 31-38356A1
54 GEAR ASSEMBLY, Forward 43-55608T4
55 BEARING, Roller, FORWARD GEAR 31-21739
56 FOLLOWER, Cam 38441
57 SLIDE, CROSS PIN 20843
58 SPRING, RETAINING - CROSS PIN 24-38114
59 RATCHET, SLIDING CLUTCH 52-92911T
60 PIN, Cross, RATCHET TO PROPELLER SHAFT 17-8M0020942 17-38113
61 SPRING, COMPRESSION - CAM FOLLOWER 24-39845
62 PROPELLER SHAFT 44-75365
63 GEAR, Reverse 43-79158T
64 WASHER, THRUST - REVERSE GEAR 12-32004
65 BEARING, Ball, REVERSE GEAR 30-20839T
66 O-RING, BEARING CARRIER 25-31986
67 CARRIER ASSEMBLY, Bearing 69386T1
68 BEARING, Needle, BEARING CARRIER 31-21700
69 SEAL, Oil, BEARING CARRIER 26-8M0205511
70 SEAL, Oil, BEARING CARRIER 26-8M0203757
71 KEY, LOCATING - BEARING CARRIER 28-30281
72 TAB WASHER, GEAR HOUSING COVER 14-53012
73 NUT, GEAR HOUSING 11-87763
74 TRIM TAB ASSEMBLY, GEAR HOUSING 97-31640Q4
75 SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING 10-66024
76 WASHER, (.406 x .750 x .104), DRIVESHAFT HOUSING STUD 12-8M0214963
77 NUT, (.375-24), DRIVESHAFT HOUSING STUD 11-8M0204726
78 WASHER, HOUSING TO STUD (7/16") 12-65791
79 NUT, (.437-20) Stainless Steel, STUD 11-8M0204653
80 THRUST HUB, FRONT 73345A1
81 TAB WASHER, PROPELLER NUT 14-8M0214942
82 PROP NUT KIT 11-69578Q1
- GASKET SET 27-72486A32

HYDRAULIC PUMP ASSEMBLY(METAL RESERVOIR)

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Below is the parts list for Mercury 45 (4 CYL.) HYDRAULIC PUMP ASSEMBLY(METAL RESERVOIR):

Mercury 45 (4 CYL.) HYDRAULIC PUMP ASSEMBLY(METAL RESERVOIR) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Hydraulic, COMLETE 92975A32
1 O-RING, (.364. x .070) 25-48171
2 VALVE BODY AND GEAR ASSEMBLY 392-7734
3 SCREW, (.190-24 x .62), VALVE BODY TO RESERVOIR 10-20411
4 SEAL, RESEROVIR TO VALVE BODY AND GEAR 392-7735
5 RESERVOIR ASSEMBLY 392-2939
6 SCREW, (#10-32 x .437), VENT - HYDRAULIC PUMP 10-62269
7 SCREW, (.375-16 x .250), FILLER - HYDRUALIC PUMP 10-79953Q04
8 WASHER 12-191833
9 WASHER, THRUST - ARMATURE 392-2623
10 ARMATURE, FIELD AND FRAME 392-2943
11 FIELD AND FRAME ASSEMBLY 392-2942
12 BALL, COMMUTATOR END PLATE 392-2944
13 PLATE ASSEMBLY, COMMUTATOR END 392-2940
14 BRUSH SET, COMMUTATOR END PLATE 392-8989
15 SPRING SET, BRUSH TENSION 392-2529
16 BOLT SET 392-2938
17 LOCKWASHER, Stainless Steel 10,13-26996

HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR)

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Below is the parts list for Mercury 45 (4 CYL.) HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR):

Mercury 45 (4 CYL.) HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Hydraulic 92975A32
1 O-RING, (.364. x .070), HYDRAULIC PUMP 25-48171
2 VALVE BODY AND GEAR ASSEMBLY 92975A32
3 SCREW, (#10-16 x .750), VALVE BODY TO RESERVOIR 10-69570
4 COUPLER AND SHAFT 392-7727
5 SEAL, RESERVOIR TO VALVE BODY AND GEAR 392-7735
6 RESEROVIR ASSEMBLY (PLASTIC) 392-7731
7 WASHER, THRUST - ARMATURE 392-7732
8 ARMATURE, FIELD AND FRAME 392-7729
9 FIELD AND FRAME ASSEMBLY 392-8261
10 BALL, COMMUTATOR END PLATE 392-7730
11 PLATE ASSEMBLY, COMMUTATOR END 392-8262
12 BRUSH SET, COMMUTATOR END PLATE 392-8989
13 SPRING SET, BRUSH TENSION 392-2529
14 BOLT SET, Thru- Plate and Frame to Reservoir 392-7733
15 FILL PLUG, RESERVOIR 392-7728

MISCELLANEOUS PARTS/ACCESSORIES

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Below is the parts list for Mercury 45 (4 CYL.) MISCELLANEOUS PARTS/ACCESSORIES:

Mercury 45 (4 CYL.) MISCELLANEOUS PARTS/ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL., 45/50 Hp 90-13287
- GASKET SET 27-72486A32
- OWNERS GUIDE Comment: (50) 90-44562
- OPERATION MANUAL Comment: (MERC 45) 90-445622
- OWNERS GUIDE Comment: (MARINER 45) 90-445643
- DECAL SET Comment: (BLUE)(MERC 50) 37-43198A84
- DECAL SET Comment: (BROWN)(MERC 50) 37-43198A84
- DECAL SET Comment: (MERC 45) 37-13482A89
- DECAL SET Comment: (DARK GRAY COWLS)(MARINER 50) 37-94260A81
- DECAL SET Comment: (LIGHT GRAY COWLS)(MARINER 50) 37-11621A85
- DECAL SET Comment: (MARINER 45) 37-11621A87

POWER TRIM COMPONENTS(WITH CIRCUIT BREAKER AND FUSE)

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Below is the parts list for Mercury 45 (4 CYL.) POWER TRIM COMPONENTS(WITH CIRCUIT BREAKER AND FUSE):

Mercury 45 (4 CYL.) POWER TRIM COMPONENTS(WITH CIRCUIT BREAKER AND FUSE) Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Hydraulic 92975A32
2 O-RING, (.364. x .070), MANIFOLD PLATE 25-48171
3 SCREW, (.375-16 x .250), FILLER - HYDRAULIC PUMP 10-79953Q04
4 WASHER, SEALING - FILLER SCREW 12-191833
5 SCREW, (#10-32 x .437), VENT - HYDRAULIC PUMP 10-62269
6 PLATE, MANIFOLD 45336
7 VALVE ASSEMBLY, Control 45197A2
-- O-RING, (.364. x .070), MANIFOLD PLATE (SEE REF. #2) 25-48171
8 O-RING, CONTROL VALVE (3/4" O.D.) 25-45254
9 O-RING, (.364. x .070), CONROL VALVE (1/2" O.D.) 25-48171
10 O-RING, CONTROL VALVE 5/8" O.D. 25-45253
11 SCREW, (.250-28 x 1.250) 10-56500
12 PLUG, CONTROL VALVE (1/2-20") 22-46008
13 HARNESS ASSEMBLY 84-79147A3
14 FUSE, 20 Ampere 88-8M0207796
15 CABLE ASSEMBLY, FUSE 84-95084A3
16 BRACKET, MOUNTING 45377T
17 SCREW, (.312-18 x 1.00) 10-35386
18 LOCKWASHER, (.312-24), MOUNTING BRACKET SCREW 13-39107
19 NUT, (.312-18) Cad Plated, MOUNTING BRACKET SCREW 11-21908
20 BOLT, (.375-24 x 1.75), HYDRAULIC PUMP TO BOAT 10-31830
21 NUT, HYDRAULIC PUMP BOLT 11-82671112
22 BRACKET, MOUNTING - STARTER SOLENOID 94279
23 SCREW 10-28638
24 NUT, 10-32,11-8M0204718
25 SOLENOID, Starter 8M0185622
26 LOCKWASHER, Stainless Steel, SOLENOID TERMINAL 8,13-26995
27 NUT, Brass, SOLENOID TERMINAL 8-32,11-26419
28 LOCKWASHER, (.250) Stainless Steel, SOLENOID TERMINAL 13-26992
29 NUT, (.250-20) Brass, SOLENOID TERMINAL 11-94330
30 BOOT, RUBBER - STARTER SOLENOID TERMINAL 85-861680 85-96535
31 SCREW, (.250-20 x .500) Stainless Steel 10-41508
32 LINK, SOLENOID TO SOLENOID 94275
33 CABLE ASSEMBLY, Battery (POSITIVE) 84-79139A13
33 CABLE ASSEMBLY (NEGATIVE) 84-79138A1
34 BREAKER, Circuit - 20 Ampere, EARLY MODELS 88-8M0085705 88-79149
35 SCREW, (#10-24 x .375), CIRCUIT BREAKER - EARLY MODELS 10-8M0113176
36 NUT, Brass 10-32,11-45076
37 WIRE 84-87379A5
38 FUSE ASSEMBLY, 90 Ampere 88-79023T90
39 WASHER, Phenolic (.27 x .81 x .062), FUSE TERMINAL 12-96457
40 NUT, (.250-28), FUSE TERMINAL 11-21825
41 WIRE, STARTER SOLENOID (BLACK) 84-61600A9

POWER TRIM COMPONENTS(WITHOUT CIRCUIT BREAKER AND FUSE)

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Below is the parts list for Mercury 45 (4 CYL.) POWER TRIM COMPONENTS(WITHOUT CIRCUIT BREAKER AND FUSE):

Mercury 45 (4 CYL.) POWER TRIM COMPONENTS(WITHOUT CIRCUIT BREAKER AND FUSE) Diagram
Position No. Part Name OEM Number Supersedes
1 PUMP ASSEMBLY, Hydraulic (METAL RESERVOIR) 92975A32
1 PUMP ASSEMBLY, Hydraulic (PLASTIC RESERVOIR) 92975A32
2 O-RING, (.364. x .070), MANIFOLD PLATE 25-48171
3 SCREW, (.375-16 x .250), FILLER - HYDRUALIC PUMP 10-79953Q04
4 WASHER 12-191833
5 SCREW, (#10-32 x .437), VENT - HYDRAULIC PUMP 10-62269
6 LEAD, Battery (POSITIVE) 32979
6 LEAD, Battery (NEGATIVE) 32988
7 PLATE, MANIFOLD 45336
8 VALVE ASSEMBLY, Control 45197A2
-- O-RING, (.364. x .070) (SEE REF. #2) 25-48171
9 O-RING, CONTROL VALVE (3/4" O.D.) 25-45254
10 O-RING, (.364. x .070), CONTROL VALVE (1/2" O.D.) 25-48171
11 O-RING, CONTROL VALVE (5/8" O.D.) 25-45253
12 SCREW, (.250-28 x 1.250) 10-56500
13 PLUG, CONTROL VALVE (1/2-20") 22-46008
14 HARNESS ASSEMBLY 84-74023A1
15 BRACKET, MOUNTING 45377T
16 SCREW, (.312-18 x 1.00) 10-35386
17 LOCKWASHER, (.312-24) 13-39107
18 NUT, (.312-18) Cad Plated 11-21908
19 BOLT, (.375-16 x 3.250), HYDRUALIC PUMP TO BOAT 10-68298
20 NUT 11-82671112
21 SOLENOID, Starter 89-853654A1
22 LOCKWASHER, Stainless Steel, SOLENOID TERMINAL 10,13-26996
23 NUT, Stainless Steel, SOLENOID TERMINAL 10-32,11-68219
24 LOCKWASHER, (.312), SOLENOID TERMINAL 13-8M0204647
25 NUT, (.312-18), SOLENOID TERMINAL 11-8M0204668
26 BOOT, RUBBER - STARTER SOLENOID TERMINAL 46265
27 BRACKET, MOUNTING - STARTER SOLENOID 74407T
28 SCREW, (.250-28 x .50) 10-21140
29 LOCKWASHER, (.250) Stainless Steel 13-26992
30 NUT 11-24656
31 BUMPER, RUBBER - SOLENOID BRACKET 269011
32 WIRE ASSEMBLY, Jumper (POSITIVE) 84-79139A2
32 WIRE, Jumper (NEGATIVE) 55992
33 BRACKET, MOUNTING - STARTER SOLENOID 74406
34 SCREW, (.250-28 x .750) Stainless Steel 10-69028
35 LOCKWASHER, (.250) Stainless Steel 13-26992
36 SCREW, (.250-28 x .625) 10-32417
37 LOCKWASHER, (.250) Stainless Steel 13-26992
38 NUT, (.250-28) 11-21825

POWER TRIM CYLINDER REPAIR KITS(76509A3 AND 76509A23)

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Below is the parts list for Mercury 45 (4 CYL.) POWER TRIM CYLINDER REPAIR KITS(76509A3 AND 76509A23):

Mercury 45 (4 CYL.) POWER TRIM CYLINDER REPAIR KITS(76509A3 AND 76509A23) Diagram
Position No. Part Name OEM Number Supersedes
- REPAIR KIT 64507A1
1 Not Sold Separate, O-Ring (1-1/2" X 1-5/8" X 1/16") (#N.S.S.)
2 Not Sold Separate, O-Ring (3/4" X 15/16" X 1/8") (#N.S.S.)
3 Not Sold Separate, O-Ring (5/8" X 3/4" X 1/1") (#N.S.S.)
4 Not Sold Separate, O-Ring (1-1/4" X 1-7/16" X 1/16") (#N.S.S.)
5 Not Sold Separate, O-Ring (7/32" X 11/32" X 1/16") (#N.S.S.)
6 Not Sold Separate, O-Ring (1-5/8" X 1-13/16" X 1/8") (#N.S.S.)
7 Not Sold Separate, O-Ring (1-5/16" X 1-1/2" X 1/8") (#N.S.S.)
8 Not Sold Separate, O-Ring (1-7/8" X 2" X 1/8") (#N.S.S.)
9 Not Sold Separate, O-Ring (1-3/4" X 1-15/16" X 1/8") (#N.S.S.)
10 Not Sold Separate, SEAL, SLIPPER - PISTON (#N.S.S.)
11 Not Sold Separate, PISTON, ROD - HEAVY DUTY (#N.S.S.)
12 RETAINER ASSEMBLY, PISTON 64505A1
13 Not Sold Separate, ROD, SCRAPER (#N.S.S.)
14 Not Sold Separate, RETAINER, SCRAPER (#N.S.S.)
- TRIM CYLINDER Comment: (IDENTIFIED BY CASTING #78439 92194A14
- TRIM CYLINDER Comment: (IDENTIFIED BY CASTING #78439 92194A20

POWER TRIM CYLINDER REPAIR KITS(92194A14 AND 92194A20)

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Below is the parts list for Mercury 45 (4 CYL.) POWER TRIM CYLINDER REPAIR KITS(92194A14 AND 92194A20):

Mercury 45 (4 CYL.) POWER TRIM CYLINDER REPAIR KITS(92194A14 AND 92194A20) Diagram
Position No. Part Name OEM Number Supersedes
- REPAIR KIT 92188A2
1 Not Sold Separate, Cylinder Cap (#N.S.S.)
2 Not Sold Separate, O-Ring (1-1/4" X X1-1/2" X 1/8") (#N.S.S.)
3 Not Sold Separate, Spacer (#N.S.S.)
4 Not Sold Separate, O-Ring (1-7/8" X 2-1/16" X 3/32") (#N.S.S.)
5 Not Sold Separate, O-Ring (3/4" X 15/16" X 3/32") (#N.S.S.)
6 Not Sold Separate, O-Ring )1-1/2" X 1-3/4" X 3/32") (#N.S.S.)
- TRIM CYLINDER 92194A14
- TRIM CYLINDER Comment: (IDENTIFIED BY NO CASTING #) 92194A20

PROPELLERS(RIGHT HAND ROTATION)

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Below is the parts list for Mercury 45 (4 CYL.) PROPELLERS(RIGHT HAND ROTATION):

Mercury 45 (4 CYL.) PROPELLERS(RIGHT HAND ROTATION) Diagram
Position No. Part Name OEM Number Supersedes
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 10") Comment: 3 BLADES 48-73132A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 12") Comment: 3 BLADES 48-73134A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 13") Comment: 3 BLADES 48-73136A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 14") Comment: 3 BLADES 48-73138A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 15") Comment: 3 BLADES 48-73140A45
- PROPELLER ASSEMBLY (ALUMINUM)(PITCH 17") Comment: 3 BLADES 48-73144A45

STARTER REWIND

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Below is the parts list for Mercury 45 (4 CYL.) STARTER REWIND:

Mercury 45 (4 CYL.) STARTER REWIND Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, SHEAVE SHAFT (LEFT HAND THREAD) 11-20166
2 TAB WASHER, SHEAVE SHAFT NUT 14-61004
3 HOUSING, Starter Comment: THE ENCLOSED PARTS MUST BE ORDERED IF THE STARTER SHEAVE (REF. #4) IS NOTCHED ON BOTH SIDES. 89016A3
3 HOUSING, Starter Comment: THE ENCLOSED PARTS MUST BE ORDERED IF THE STARTER SHEAVE (REF.#4) IS NOTCHED ON THE TOP SIDE ONLY. 890162
4 SHEAVE ASSEMBLY, Starter Comment: THE ENCLOSED PARTS MUST BE ORDERED IF THE STARTER SHEAVE (REF. #4) ISNOTCHED ON BOTH SIDES. 50-94338A1
4 SHEAVE ASSEMBLY, Starter Comment: THE ENCLOSED PARTS MUST BE ORDERED IF THE STARTER SHEAVE (REF.#4) IS NOTCHED ON THE TOP SIDE ONLY. 50-44255A1
5 PAWL, Starter Comment: THE ENCLOSED PARTS MUST BE ORDERED IF THE STARTER SHEAVE (REF. #4) ISNOTCHED ON BOTH SIDES. 91936
5 PAWL, Starter Comment: THE ENCLOSED PARTS MUST BE ORDERED IF THE STARTER SHEAVE (REF.#4) IS NOTCHED ON THE TOP SIDE ONLY. 44508
6 SCREW, (.312-18 x 1.00), STARTER HOUSING 10-54523
7 LOCKWASHER, STARTER HOUSING SCREW 13-20202
8 PLATE, CABLE GUIDE 37691
9 SCREW, (#6-32 x .250), DRIVE - CABLE GUIDE PLATE 10-358811
10 PLATE, STARTER REWIND 61002
11 SPRING, STARTER REWIND 24-39502T02
12 BUSHING, SPRING GUIDE 90-97649
13 SPRING, STARTER PAWL 24-87651
14 E RING, STARTER PAWL 53-87706
15 SPACER, SHEAVE SHAFT 23-63061
17 LEVER 94962
18 WAVE WASHER 13-20160
19 SHEAVE SHAFT 87656
20 CABLE ASSEMBLY, Starter 50-12066Q10
20 ROPE AND HANDLE KIT, Manual/Emergency Start (FOR MANUAL STARTING) 47341A11
21 HANDLE ASSEMBLY 85174A1
22 CABLE, INTERLOCK Comment: ALSO USED ON ELECTRIC TILLER HANDLE MODELS 76568
23 SCREW, (#10-32 x .500) Stainless Steel, INTERLOCK CBLE ATTACHING Comment: ALSO USED ON ELECTRIC TILLER HANDLE MODELS 10-69022
24 WASHER Comment: ALSO USED ON ELECTRIC TILLER HANDLE MODELS 12-26013
25 CAM, INTERLOCK 428201
26 SCREW, (.312-18 x 1.120), INTERLOCK CAM 10-76138
27 SPRING, INTERLOCK CAM SCREW 24-761401
28 ACTUATOR, INTERLOCK 79371
29 SCREW, INTERLOCK ACTUATOR (1-5/8") 10-76137
30 SPRING 24-76139
31 COTTER PIN 18-26811
32 WASHER 12-35559
- STARTER ASSEMBLY, Rewind 89016A3

STEERING HANDLE ASSEMBLY

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Below is the parts list for Mercury 45 (4 CYL.) STEERING HANDLE ASSEMBLY:

Mercury 45 (4 CYL.) STEERING HANDLE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CAP, STEERING HANDLE GRIP 48416
2 NUT, (.250-28), STEERING HANDLE ARM 11-826709109 11-33825, 11-35045
3 WASHER, (.255 x .625 x .0312), STEERING HANDLE ARM 12-69056
4 GRIP, STEERING HANDLE ARM 58192A1
5 HOUSING, DRIVE WHEEL 48414
6 DRIVE WHEEL/ROD ASSEMBLY 48516A1
7 ARM (USE WITH PUSH BOTTON SWITCH) 48405A2
7 ARM ASSEMBLY (USE WITH TOGGLE SWITCH) 48405A2
8 PLATE, COVER - DRIVE WHEEL 48519
9 GASKET, COVER PLATE 27-48518
10 SCREW, (#10-24 x .50), DRIVE WHEEL COVER PLATE 10-72169
11 CONDUIT, Cable 785511
12 CABLE, Throttle 48520
13 CONNECTOR, CONTROL LINKAGE 89613
14 SCREW, SET - THROTTLE CABLE GUIDE TUBE 10-824081 10-89601
15 TUBE, THROTTLE CABLE GUIDE 8M0026078 89566 1
16 GUIDE, THROTTLE CABLE 8M0204660
17 ANCHOR, THROTTLE CABLE 20007
18 SET SCREW, , THROTTLE CABLE ANCHOR 8-32,10-8M0204644
19 BRACKET, HANDLE 48404T8
20 CAP, HANDLE BRACKET 48416
21 SCREW, HANDLE BRACKET 10-823597 10-48476
22 WASHER, HANDLE BRACKET (.505 I.D.) 12-48477
23 WASHER, NYLON - HANDLE BRACKET (.630 I.D.) 12-48526
24 BUSHING, NYLON - HANDLE BRACKET (5/8" I.D.) 23-28919
25 SPACER, HANDLE BRACKET 23-48525
26 WASHER, NYLON - HANDLE BRACKET (1-35/64" O.D.) 12-38000
27 WAVE WASHER, HANDLE BRACKET 13-48478
28 WASHER, NYLON - HANDLE BRACKET (1-3/4" O.D.) 12-49636
29 NUT, (.500-20), HANDLE BRACKET SCREW 11-82671317
30 SCREW, (.375-24 x 1.00), BRACKET TO ENGINE 10-35786
31 TAB WASHER, BRACKET SCREW 14-43589
32 DETENT, SHIFT LEVER 78812A1
33 SCREW, (#10-16 x .625) Stainless Steel, SHIFT LEVER DETENT 10-48409
34 SHIFT LEVVER 485681
35 BUSHING, NYLON - SHIFT LEVER (3/8"I.D.) 23-48237
36 WASHER, (.406 x .734 x .063) Stainless Steel, SHIFT LEVER 12-34931
37 NUT, (.375-24), SHIFT LEVER 11-8M0204726
38 SHIFT ROD 8128061
39 ROD END, SHIFT ROD 48419T
40 BUSHING, NYLON - SHIFT ROD (1/4" I.D.) 23-48475
41 WASHER, (.273 x .437 x .031) Stainless Steel, SHIFT ROD 12-35950
42 COTTER PIN, SHIFT ROD 18-25191
43 KNOB, SHIFT LEVER 98530
45 PLUG, BOTTOM COWL - SHORTING SWITCH HOLE 19-35827
46 FASTENER, PLUG TO BOTTOM COWL 11-30428
47 SWITCH ASSEMBLY, Stop Comment: USE WITH TOGGLE SWITCH 87-11083A11
48 RETANER, STOP SWITCH Comment: USE WITH TOGGLE SWITCH 8M0032846 12044 1 USE WITH TOGGLE SWITCH
49 LANYARD ASSEMBLY Comment: USE WITH TOGGLE SWITCH 15920Q54
50 CLAMP, STOP SWITCH Comment: USE WITH TOGGLE SWITCH 54-648552

SWIVEL BRACKET AND REVERSE LOCK

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Below is the parts list for Mercury 45 (4 CYL.) SWIVEL BRACKET AND REVERSE LOCK:

Mercury 45 (4 CYL.) SWIVEL BRACKET AND REVERSE LOCK Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET (SHORT SHAFT) 1489-8597A4
1 SWIVEL BRACKET (LONG SHAFT) 1490-8599A6
2 SEAL, Oil, SWIVEL BRACKET 26-32911
3 FITTING, Grease 22-8M0169589
4 SEAL, Oil, SWIVEL BRACKET 26-22734
5 SWIVEL PIN ASSEMBLY (SHORT SHAFT) - MANUAL 88798A23
5 SWIVEL PIN ASSEMBLY (LONG SHAFT) - MANUAL 88798A24
5 SWIVEL PIN ASSEMBLY (SHORT SHAFT) - ELECTRIC 69540A3
5 SWIVEL PIN ASSEMBLY (LONG SHAFT ) - ELECTRIC 69540A4
6 BUMPER, STEERING ARM 30711
7 BOLT, (.437-20 x 5.250) 10-66897
8 WASHER, SWIVEL PIN - LOWER 12-47606
9 BRACKET, RIDE-GUIDE Comment: MANUAL W/O TILLER HANDLE 76535T
10 SCREW, (.375-24 x .875) Comment: MANUAL W/O TILLER HANDLE 10-34352
11 STRAP, BRACKET SCREW Comment: MANUAL W/O TILLER HANDLE 76533
12 WASHER, SWIVEL PIN TO BOTTOM YOKE (.060) 12-25176
13 YOKE, Bottom 77416T1
14 RETAINING RING, BOTTOM YOKE 53-77415
15 TILT LOCK ASSEMBLY, STARBOARD Comment: SN# USA-6275322/Bel-9371690/Can-7201337 & Below 76386
16 TILT LOCK ASSEMBLY, PORT Comment: SN# USA-6275322/Bel-9371690/Can-7201337 & Below 76385T
15/16 TILT LOCK, STARBOARD/PORT Comment: SN# USA-6275323/Bel-9371691/Can-7201338 & Up 89105
15/16 TILT LOCK (ELECTRIC TILLER HANDLE MODELS) 99431A1
17 O-RING, (.301 x .070), TILT LOCK 25-627021
18 COUPLING, TILT LOCK 79659
19 COTTER PIN, TILT LOCK TUBE 18-47959
20 SHAFT, REVERSE LOCK PIVOT 56349
21 BUSHING, RVERSE PIVOT SHAFT 23-69132
22 COTTER PIN, REVERSE LOCK TO SHAFT 18-45882
23 SPRING, REVERSE LOCK TENSION 24-78203A2
24 LOCK ASSEMBLY, Reverse Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 87432
24 LOCK ASSEMBLY, Reverse Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 14664A3
25 PUSH ROD, REVERSE LOCK (SHORT SHAFT) Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 47835
25 PUSH ROD, REVERSE LOCK (LONG SHAFT) Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 47836
25 PUSH ROD ASSEMBLY, REVERSE LOCK (SHORT SHAFT) Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 43415A2
25 PUSH ROD ASSEMBLY, REVERSE LOCK (LONG SHAFT) Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 43416A2
26 NUT, (.312-24) Stainless Steel, PUSH ROD Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 11-28770
26 NUT, (.312-24) Stainless Steel, PUSH ROD Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 11-28770
27 ROD END, PUSH ROD Comment: SN# USA-5796395/Aus-8069214/Bel-9291995/Can-7165752 & Below 47837
27 ROD END, PUSH ROD Comment: SN# USA-5796396/Aus-8069215/Bel-9291996/Can-7165753 & Up 89813
28 PUSH ROD, REVERSE LOCK (SHORT SHAFT) Comment: LATER MODELS 43415
28 PUSH ROD, REVERSE LOCK (LONG SHAFT) Comment: LATER MODELS 43416
29 WASHER, (.323 x .563 x .063) Stainless Steel, PUSH ROD - LATER MODELS 12-8M0042642 12-70132
30 SPRING, PUSH ROD - LATER MODELS 24-44297
31 ROD END, PUSH ROD - LATER MODELS 89813
32 NUT, (.312-24) Stainless Steel, PUSH ROD - LATER MODELS 11-82670911
33 GUIDE, PUSH ROD 933361
- GASKET SET 27-72486A32

Starter Motor Assembly

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Below is the parts list for Mercury 45 (4 CYL.) Starter Motor Assembly:

Mercury 45 (4 CYL.) Starter Motor Assembly Diagram
Position No. Part Name OEM Number Supersedes
- STARTER MOTOR ASSEMBLY 50-898265005 50-73521T
1 DRIVE KIT 90643
2 DRIVE ASSEMBLY 685753
3 PLATE, Drive End 75660
4 BOLT, Through 10-75379
6 ARMATURE 75382
7 BRUSH/SPRING KIT 898265016 75384, 75384 1
8 BUSHING, Insulating 23-57387
9 WASHER, Input Stud 12-38013
10 LOCKWASHER, (.250) Stainless Steel, Input Stud 13-26992
11 NUT, (.250-20), Input Stud 11-20890
12 HOLDER, Brush 898265014 61787
13 SCREW, Brush and Holder 10-68586
14 END CAP, Commutator 75383

TRIM CYLINDERS AND HYDRAULIC HOSES

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Below is the parts list for Mercury 45 (4 CYL.) TRIM CYLINDERS AND HYDRAULIC HOSES:

Mercury 45 (4 CYL.) TRIM CYLINDERS AND HYDRAULIC HOSES Diagram
Position No. Part Name OEM Number Supersedes
1 TRIM CYLINDER, CASTING #78439 Comment: MERCURY 92194A14
1 TRIM CYLINDER, CASTING #92193 Comment: MERCURY 92194A14
1 TRIM CYLINDER, CASTING #78439 Comment: MARINER 92194A20
1 TRIM CYLINDER, CASTING #92193 Comment: MARINER 92194A20
2 FITTING, Grease, TRIM CYLINDER 22-8M0169589
3 SCREW, (#10-32 x .3125), BLEED 10-45265
4 O-RING, BLEED SCREW 25-45016
5 SCREW, (.500-20 x 1.500), TRIM CYLINDER Comment: WITH TAPPED HOLE 10-45264
5 SCREW, (.500-20 x 1.500), TRIM CYLINDER Comment: WITHOUT TAPPED HOLE 10-92050
6 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, TRIM CYLINDER BOLT 12-8M0204648
7 SPACER, TRIM CYLINDER - LOWER 23-45280
8 BUSHING, RUBBER - TRIM CYLINDER 23-94907A1
9 BRACKET, TRIM CYLINDER (PORT) 89108A3
10 SEAL, Oil, PORT BRACKET 26-70608
11 PLUNGER, LIMIT SWITCH ACTUATING 89290
12 SPRING, TENSION - LIMIT SWITCH PLUNGER 24-95881
13 STUD, (.312 x 18.880), MOUNTING BRACKET 16-62888
14 LOCKWASHER, (.312), MOUNTING BRACKET STUD 13-8M0204647
15 NUT, (.312-24) Stainless Steel, MOUNTING BRACKET STUD 11-28770
16 SCREW, (.500-20 x .2.250), MOUNTING BRACKET 10-45263
17 BOLT, (.375-16 x 3.250) 10-68298
17 SCREW, (.375-16 x 5.00) 10-89673
18 WASHER, MOUNTING BRACKET BOLT 12-68410
19 NUT, MOUNTING BRACKET BOLT 11-82671112
20 BRACKET, TRIM CYLINDER (STARBOARD) 89111T
21 SCREW, (.437-20 x 3.560) 10-45328
22 WASHER Comment: (Starboard Only) 12-37807
23 NUT, (.437-20) 11-8M0143423
24 SPRING, TENSION 24-24390
25 STUD, (#10-32 x .930), ADJUSTING 16-8M0034461 16-21085
26 NUT, Stainless Steel, JAM 10-32,11-859124 11-45812
27 CAM 99897
28 PLATE, RETAINING 86967
29 SCREW, (#10-32 x .375) Stainless Steel 10-68513
30 LOCKWASHER, Stainless Steel 10,13-26996
31 SWITCH ASSEMBLY 45326A2
32 BUSHING, RUBBER 23-45354
33 SCREW, (#4-40 x .625) 10-47255
34 COVER, LIMIT SWITCH 89272
35 GASKET 27-892731
36 SCREW, (#10-32 x 1.00) Stainless Steel 10-34994
37 WASHER 12-38833
38 COVER, INLET - TRANSOM 87774A1
39 GASKET 27-87775
40 GROMMET, RUBBER 25-45507
41 SCREW, (#10-32 x 1.250), INLET COVER TO BOAT 10-36070
42 LOCKWASHER, Stainless Steel 10,13-26996
43 NUT, Stainless Steel 10-32,11-68219
44 HOSE, TRIM 32-88005
45 HOSE, LIFT 32-88006
46 GROMMET, RUBBER (3/8" I.D. - 1" LONG) 23-35977
46 GROMMET, RUBBER (3/8" I.D. - 7/8" LONG) 23-35977
46 GROMMET, RUBBER (7/16" I.D. - 7/8" LONG) 25-12602002
47 STRAP, Tilt Stop 73519A1
48 TUBE, MOUNTING 69259
49 PIN, MOUNTING TUBE 69258
50 TUBE, CUSHION 63473
51 COTTER PIN, MOUNTING TUBE PIN 18-36002
52 COTTER PIN, TILT PIN RETAINING 18-45882
53 WASHER, TILT PIN 12-39304
54 SPACER, MOUNTING BRACKET 23-59623
55 COVER, TRIM CYLINDER Comment: NOT USED ON LATE MODELS 70679
56 SCREW, (#10-32 x .500) Comment: NOT USED ON LATE MODELS 10-37655

Throttle Control Linkage

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Below is the parts list for Mercury 45 (4 CYL.) Throttle Control Linkage:

Mercury 45 (4 CYL.) Throttle Control Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET, Throttle Actuator 72040T
2 SCREW, (.312-18 x 1.125), Throttle Actuator Bracket Comment: (1.125 Inch) 10-53576
3 LOCKWASHER, (.312), Throttle Actuator Bracket Screw 13-8M0204647
4 ACTUATOR, Throttle 815603A1
5 SCREW, (.312-24 x 2.00), Bracket to Throttle Actuator 10-21449
6 WASHER, Bracket Screw 12-25893
7 WAVE WASHER, Bracket Screw 13-62172
8 NUT, (.312-24), Bracket Screw 11-29250
9 SWIVEL, Link Rod to Throttle Actuator 57440
10 LINK ROD 72043
11 SWIVEL, Link Rod to Throttle Arm 57440
12 ARM, Throttle 76560
13 SCREW, Adjusting - Throttle Arm Comment: (2.25 Inch) 10-89778
13 SCREW, (.190-32 x 1.75), Adjusting - Throttle Arm 10-25158
14 NUT, Stainless Steel, Adjusting Screw 10-32,11-68219
15 CAP, Adjusting Screw 48039
16 LATCH, Throttle Arm 39483
17 SCREW, (.250-28 x .880), Latch to Throttle Arm 10-69026
18 SPRING, Compression - Latch Screw 24-20099
19 NUT, (.250-28), Latch Screw 11-826709109 11-33825, 11-35045
20 LEVER, Spark Advance 815607A1
21 SCREW, (.375-16 x 1.75), Lever and Arm to Cylinder Block Comment: (1.75 Inch) 10-818165 10-55337 (1.75 Inch)
22 BUSHING, Lever and Arm Screw 23-55164
23 BUSHING, Lever and Arm Screw 23-55171
24 SPRING, Return - Spark Advance Lever 24-55162
25 WASHER, Lever and Arm Screw 12-68410
26 SCREW, (.190-32 x 1.75), Adjusting - Spark Advance Lever 10-25158
27 NUT, Stainless Steel, Adjusting Screw 10-32,11-68219
28 CAP, Adjusting Screw 48039
29 LINK ROD, Spark Advance Comment: (2.50 Inch Long) 76056
30 PIVOT, Threaded - Link Rod to Trigger 74897T
31 SWIVEL, Link Rod to Spark Advance Lever 77013A1
32 WAVE WASHER, Swivel 13-29402
33 BUSHING, Link Rod Swivel 23-26856
34 WASHER, Link Rod Swivel 12-73288
35 NUT, Link Rod Swivel 11-45774
36 PLATE, Throttle Actuator 66778T
37 SCREW, (#10-24 x .500), Plate to Throttle Actuator Comment: (.50 Inch Length) 10-46420
38 SCREW, (.190-32 x 1.00), Adjusting - Plate 10-23015
39 NUT, Stainless Steel, Adjusting Screw 10-32,11-68219
40 CAP, Adjusting Screw 48039

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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