Mercury 402, 40 (2 CYL.) (7112423 THRU 7144762) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments

Mercury 402, 40 (2 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

BOTTOM COWL AND EXHAUST PLATE ASSEMBLY

Below is the parts list for Mercury 402, 40 (2 CYL.) BOTTOM COWL AND EXHAUST PLATE ASSEMBLY:

Position No.	Part Name	OEM Number
1	BOTTOM COWL	2139-7642A2
2	COVER, PLUG - BOTTOM COWL HARNESS HOLE Comment: MANUAL	48472
3	SCREW, PLUG COVER TO BOTTOM COWL (7/8") Comment: MANUAL	10-61802
4	GASKET Comment: POWERHEAD TO EXHAUST EXTENSION PLATE	27-628601
5	SEAL, RUBBER Comment: EXHAUST PLATE TO BOTTOM COWL	39622
6	PLATE ASSEMBLY, EXHAUST EXTENSION Comment: SERIAL GROUP #1	42818A1
6	PLATE ASSEMBLY, EXHUAST EXTENSION Comment: SERIAL GROUP #1	42818A1
7	BUSHING, FLANGE EXHUAST PLATE	23-71980
8	WASHER, NYLON - WATER OUTLET TUBE	12-38453
9	SEAL, RUBBER - WATER OUTLET TUBE	26-38452
10	RETAINER, WATER OUTLET TUBE SEAL Comment: SERIAL GROUP #1	38500
11	SCREW RETAINER TO EXHAUST PLATE (3/4") Comment: SERIAL GROUP#1	10-65414
12	HOUSING, WATER INLET TUBE SEAL Comment: SERIAL GROUP #2	79799
13	GASKET, HOUSING Comment: SERIAL GROUP #2	27-797971
14	SCREW, HOUSING TO EXHAUST PLATE (1 3/8") Comment: SERIAL GROUP #2	10-79798
15	GASKET Comment: EXHAUST PLATE TO DRIVE SHAFT HOUSING	27-385011
16	BOOT, FUEL CONNECTOR - BOTTOM COWL	37637
17	BOOT, CONTROL CABLE - BOTTOM COWL	39616
18	COVER PLATE ASSEMBLY	39555
19	PAD, SOUND - COVER PLATE	39556
20	SCREW, COVER PLATE TO BOTTOM COWL	10-8M0113176
21	STOP SWITCH ASSEMBLY Comment: MANUAL	87-69508A31
22	NUT, STOP SWITCH Comment: MANUAL	11-69844
23	LEVER, FRONT COVER	76176
24	ROLL PIN, LEVER TO BOTTOM COWL	17-26541
25	SPRING, FRONT COVER LEVER	24-76177

CARBURETOR ASSEMBLY

Below is the parts list for Mercury 402, 40 (2 CYL.) CARBURETOR ASSEMBLY:

Position No.	Part Name	OEM Number	Supersedes
1	CARBURETOR ASSEMBLY	1368-7226A19
2	FLOAT ASSEMBLY	1395-8673
3	PIN, FLOAT LEVER PINION (#)
4	LEVER, FLOAT (LOWER) (#)
5	LEVER, FLOAT (UPPER) (#)
6	INLET NEEDLE, SEAT AND GASKET	1395-83181
7	GASKET, INLET SEAT (#)
8	GASKET, FLOAT BOWL COVER (#)
10	COVER, FLOAT BOWL	1395-5680
11	JET, BOWL VENT (.092)	1395-5733
12	HOSE, ECONOMIZER	1395-5734
13	SCREW, FLOAT BOWL COVER	10-52195
14	SCREW, FLOAT BOWL COVER	1395-4804
15	LOCKWASHER, FLOAT BOWL COVER SCREW	13-26995
16	SCREEN, FILTER	1395-4805
17	LEVER, THROTTLE	74371
18	SCREW, THROTTLE STOP LEVER	1395-6027
19	SHAFT, THROTTLE	1395-7942
20	TUBE, IDLE (#)
21	SCREW, BODY (IDLE TUBE)	1395-4540
22	SHUTTER, THROTTLE	1395-9017
23	SCREW AND LOCKWASHER, THROTTE SHUTTER (#)
24	SPRING, IDLE ADJUSTMENT SCREW (#)
25	SCREW, IDLE ADJUSTMENT	1399-3515
26	NOZZLE, MAIN (#)
27	SCREW, PLUG - MAIN NOZZLE	1395-4542
28	JET, MAIN FUEL (.080)	1395-6201
28	JET, MAIN FUEL (.0785) - STANDARD	1399-3520
28	JET, MAIN FUEL (.076)	1399-3796
28	JET, MAIN FUEL (.074)	1399-3794
29	SCREW, PLUG - MAIN FUEL JET CHANNEL	1395-4541
30	GASKET, JET CHANNEL PLUG SCREW (#)
31	SPRING, THROTTLE SHAFT RETURN (#)
32	SCREW, BODY CHANNEL	1395-4543
33	WELCH PLUG, BODY CHANNEL (#)
33	GASKET AND PACKING SET (1 PER CARBURETOR)	1395-879194024	1399-3523, 1395-4808, 1395-4808B 1
33	REPAIR PARTS KIT (1PER CARBURETOR)	1395-51091
34	GASKET, CARBURETOR FLANGE	27-481641
35	NUT, CARBURETOR MOUNTING STUD	11-64809

CARBURETOR CHOKE LINKAGE

Below is the parts list for Mercury 402, 40 (2 CYL.) CARBURETOR CHOKE LINKAGE:

Position No.	Part Name	OEM Number
1	KNOB AND SHAFT, CHOKE	47969
2	WASHER, CHOKE SHAFT	12-30314
3	SPRING, COMPRESSION - CHOKE SHAFT	24-47968
4	LEVER, CHOKE	55180
5	CARBURETOR ASSEMBLY Comment: SEE CARBURETOR ASSEMBLY PAGES FOR BREAKDOWN	1368-7226A19
6	STUD, CHOKE SHUTTER PIVOT (CARBURETOR)	16-69016
7	SHUTTER, CHOKE - CARBURETOR	55179
8	SPRING, TENSION - CHOKE SHUTTER	24-55163
9	WASHER, CHOKE SHUTTER CARBURETOR STUD	12-47960
10	NUT, CHOKE SHUTTER TO CARBURETOR STUD	11-20110
11	SCREEN, CARBURETOR	35-57819
12	SCREW, SCREEN TO CARBURETOR (1")	10-58185
13	SPRING, TENSION - SCREEN SCREW	24-57818
14	WASHER, SCREEN SCREW	12-30164
15	NUT, SCREEN SCREW	11-20110

CLAMP AND SWIVEL BRACKET ASSEMBLY

Below is the parts list for Mercury 402, 40 (2 CYL.) CLAMP AND SWIVEL BRACKET ASSEMBLY:

Position No.	Part Name	OEM Number	Supersedes
1	CLAMP BRACKET ASSEMBLY	1427-5611A4
2	THUMB SCREW ASSEMLBY	10-78492A1
2A	SCREW, WASHER TO THUMB SCREW	10-78495
2B	WASHER, THUMB SCREW	12-78493
3	CAP, THUMB SCREW	75043
4	TILT LOCK PIN ASSEMBLY	17-8M0026068	17-49930A 1
5	SPACER, CLAMP BRACKET STUD	23-59623
6	STUD, CLAMP BRACKET	16-59625
7	LOCKWASHER, CLAMP BRACKET STUD	13-8M0204647
8	NUT, CLAMP BRACKET STUD	11-28770
9	TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET	8M0041936	8M0035074, 883067, 30664 2, 74528
10	WASHER, CLAMP BRACKET TO SWIVEL BRACKET	12-52864
11	NUT, TILT TUBE	11-858869	11-30499
12	SWIVEL PIN ASSEMBLY (SHORT SHAFT) Comment: MANUAL	88798A23
12	SWIVEL PIN ASSEMBLY (LONG SHAFT) Comment: MANUAL	88798A24
12	SWIVEL PIN ASSEMBLY (SHORT SHAFT) Comment: ELECTRIC	69540A3
12	SWIVEL PIN ASSEMBLY (LONG SHAFT) Comment: ELECTRIC	69540A4
13	BUMPER, STEERING ARM	30711
14	SCREW, UPPER MOUNT TO STEERING ARM	10-33986
15	BUMPER, STEERING ARM Comment: MANUAL	62297
16	BRACKET, RIDE-GUIDE ATTACHING Comment: MANUAL	76535T
19	SCREW, BRACKET TO STEERING ARM (7/8") Comment: MANUAL	10-34352
20	STRAP, BRACKET SCREW Comment: MANUAL	76533
21	WASHER, SWIVEL PIN	12-52865
22	BOLT, CLAMP BRACKET TO BOAT TRANSOM Comment: (LOWER)	10-68298
22	BOLT, CLAMP BRACKET TO BOAT TRANSOM Comment: (UPPER)	10-68299
23	WASHER, CLAMP BRACKE BOLT Comment: (LOWER)	12-68410
23	WASHER, CLAMP BRACKET BOLT Comment: (UPPER)	12-68300
24	NUT, CLAMP BRACKET BOLT	11-82670912
25	CAP, PLASTIC - TILT TUBE	53078
26	SHAFT, REVERSE LOCK TO SWIVEL BRACKET	56349
27	ROLL PIN, REVERSE LOCK SPRING ATTACHING	17-25598
28	REVERSE LOCK ASSEMBLY	87430
29	SPRING, REVERSE LOCK TENSION	24-29821
30	COTTER PIN, REVERSE LOCK TO SHAFT	18-45882
31	LEVER ASSEMBLY, TILT STOP - STARBOARD SIDE	47912A2
32	SWIVEL BRACKET ASSEMBLY (SHORT SHAFT)	1481-7656A1
32	SWIVEL BRACKET ASSEMBLY (LONG SHAFT)	1480-7655A1
33	OIL SEAL, SWIVEL BRACKET	26-32911
34	FITTING, GREASE - SWIVEL BRACKET	22-8M0169589
35	LUBRICAP, SWIVEL BRACKET GREASE FITTING	19-77633Q
36	WASHER, SWIVEL PIN TO BOTTOM YOKE (.060)	12-25176
36	WASHER, SWIVEL PIN TO BOTTOM YOKE (.065)	12-26837
37	YOKE, BOTTOM	77416T1
38	RETIANING RING, BOTTOM YOKE	53-77415
39	LEVER ASSEMBLY, TILT LOCK - PORT SIDE	47913A2
40	SCREW, TILT LOCK AND STOP LEVER TO SWIVEL BRACKET	10-69087
41	NUT, TILT LOCK AND STOP LEVER SCREW	11-29250
42	BUSHING, TILT LOCK AND STOP LEVER	23-47911
43	WASHER, WAVE - TILT LOCK AND STOP LEVER	13-34632
44	WASHER, TILT LOCK AND STOP LEVER	12-56720
45	NUT, TILT LOCK AND STOP LEVER TO CLAMP BRACKET	11-29250

COWLING AND FRONT COVER

Below is the parts list for Mercury 402, 40 (2 CYL.) COWLING AND FRONT COVER:

Position No.	Part Name	OEM Number
1	COWL FRONT COVER ASSEMBLY Comment: WITHOUT DECALS	2161-6347A20
2	BLANKET, COWL FRONT COVER	76450
3	WRAP AROUND COWL ASSEMBLY Comment: WITHOUT DECALS	2137-3878A6
4	COWL LATCH ASSEMBLY	46785A1
5	HOOK, COWL LATCH FASTENING	30413
6	BLANKET, SOUND ABSORBING Comment: WRAP AROUND COWL	76259
--	GLUE, ADHESIVE - BLANKET FASTENING	92-86166Q1

CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY

Below is the parts list for Mercury 402, 40 (2 CYL.) CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY:

Position No.	Part Name	OEM Number	Supersedes
1	CRANKSHAFT ASSEMBLY	454-9073A1
2	RETAINER ASSEMBLY, BALL BEARING	78308A1
3	BALL BEARING, RETAINER (CRANKSHAFT)	30-63742T
4	RETAINING RING, BALL BEARING	53-63634
5	MAIN BEARING ASSEMBLY, VALVE TYPE	540-7238A2
6	DOWEL PIN, MAIN BEARING	10-22032
7	SCREW, MAIN BEARING CLAMPING (9/16")	10-45775
8	NUT, MAIN BEARING CLAMPING SCREW	11-45774
9	REED SET, MAIN BEARING (MATCHED)	34-56007A1
10	REED STOP, MAIN BEARING REED VALVES	34-56008
11	SCREW, REED STOP MOUNTING (3/8")	10-20055
12	CARRIER ASSEMBLY, SEAL Comment: METAL SEAL CARRIER PRESSED IN CRANKSHAFT.	60834A3
13	SEAL, CARRIER Comment: METAL SEAL CARRIER PRESSED IN CRANKSHAFT.	64254001
14	CONNECTING ROD ASSEMBLY	624-8101A3
15	SCREW, CONNECTING ROD	10-54803
16	NUT, CONNECTING ROD SCREW	11-49091
17	BEARING, ASSEMBLY, CRANKPIN	31-62596A1
18	BEARING, NEEDLE - PISTON PIN	29-8M0214934
19	WASHER, NEEDLE BEARING RETAINING	12-8M0032839	12-47247
20	PISTON AND PISTON PIN ASSEMBLY	774-9137A12
21	LOCK RING, PISTON PIN	53-857196	40-52035
22	RING, PISTON	39-78816A12
22	PISTON AND PISTON PIN ASSEMBLY (OVERSIZED)	774-9137A13
22	RING, PISTON (.015 OVERSIZE)	39-78811A12

CYLINDER BLOCK AND COIL MOUNTING BRACKET

Below is the parts list for Mercury 402, 40 (2 CYL.) CYLINDER BLOCK AND COIL MOUNTING BRACKET:

Position No.	Part Name	OEM Number	Supersedes
1	CYLINDER BLOCK AND CRANKCASE ASSEMBLY	851-7940A6
2	BRACKET, COIL MOUNTING	66843T
3	COVER, DIAPHRAGM	99436A1
4	SCREW, COIL MOUNTING BRACKET TO BLOCK Comment: (1 3/8")	10-31984
5	SCREW, STARTER BRACKET AND COVER TO BLOCK Comment: (1 3/8")	10-31984
6	SCREW, COVER AND COIL BRACKET TO BLOCK Comment: (2 1/2")	10-58414
7	LOCKWASHER, COIL MOUNTING BRACKET SCREW	13-8M0204647
8	DIAPHRAGM, POPPET VALVE	648771
9	WASHER, DIAPHRAGM	12-76451
10	SCREW Comment: WASHER AND DIAPHRAGM TO POPPET VALVE	10-69570
11	GROMMET, COIL MOUNTING BRACKET	25-39597
12	GASKET, COIL MOUNTING BRACKET TO BLOCK	27-66847
13	THERMOSTAT	75692
14	GASKET, THERMOSTAT	27-8M0204714
15	POPPET, RELIEF VALVE	86596
16	SPRING, COMPRESSION - POPPET RELIEF VALVE	24-66852
17	CARRIER, POPPET VALVE	65848
18	GROMMET, POPPET VALVE	25-64872
19	HOSE, CYLINDER BLEED (8")	32-9938779
20	FITTING, CYLINDER BLEED (TOP)	21-42866
21	ELBOW, CYLINDER BLEED (BOTTOM)	21-42863
22	SWITCH ASSEMBLY, MERCURY	58124A17
23	SCREW, MERCURY SWITCH TO EXHAUST COVER Comment: (5/8")	10-48409
24	CLIP, MERCURY SWITCH LEAD	54-26550
25	SCREW, MERCURY SWITCH CLIP (3/8")	10-62568
26	"D" WASHER, CLIP SCREW	8M0084613	69205
27	INDICATOR, TIMING Comment: ELECTRIC	76184
28	SCREW, INDICATOR ATTACHING (3/4") Comment: ELECTRIC	10-25299
29	WASHER, INDICATOR ATTACHING SCREW Comment: ELECTRIC	12-20084
30	SPACER, INDICATOR ATTACHING SCREW Comment: ELECTRIC	23-62769
31	ROLL PIN, INDICATOR LOCATING Comment: ELECTRIC	17-29908

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

Below is the parts list for Mercury 402, 40 (2 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Position No.	Part Name	OEM Number	Supersedes
1	END CAP ASSEMBLY, UPPER	1151-4732A1
2	"O" RING, UPPER END CAP	25-47254
3	ROLLER BEARING, UPPER END CAP	31-62066T
4	OIL SEAL, UPPER END CAP	26-41953
5	SCREW, UPPER END CAP MOUNTING (1")	10-30225
6	CYLINDER BLOCK AND CRANKCASE ASSEMBLY	851-7940A6
7	STUD, CARBURETOR MOUNTING (1 1/4") Comment: (1 1/4")	16-64936
8	STUD, CRANKCASE TO DRIVE SHAFT HOUSING Comment: (1 5/8")	16-68165
9	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING Comment: (3 11/16")	16-68168
10	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING Comment: (2 7/64")	16-68166
11	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING Comment: (2 9/16")	16-68167
12	RESTRICTOR, CYLINDER BLOCK (BLEED)	66517
13	DOWEL PIN, CRANKCASE TO CYLINDER BLOCK	17-23784
14	DOWEL PIN, CYLINDER BLOCK TO MAIN BEARING	17-20323
15	GASKET, SEALING - CYLINDER BLOCK	27-55158
15A	PIPE PLUG, CYLINDER BLOCK	22-328022
16	BRACKET, STARTER MOTOR	62064
17	SCREW, STARTER MOTOR BRACKET TO BLOCK Comment: (1 3/8")	10-21339
18	NUT, STARTER MOTOR BRACKET SCREW	11-29250
19	SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2")	10-73657
19	SCREW, CRANKCASE TO CYLINDER BLOCK (3")	10-63328
19	SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/4")	10-74824
21	END CAP ASSEMBLY, LOWER	1152-7267A1
22	OIL SEAL, LOWER END CAP	26-41953
23	"O" RING, LOWER END CAP SCREW	25-64068
24	"O" RING, LOWER END CAP	25-823683	25-64067
25	SCREW Comment: LOWER END CAP TO CYLINDER BLOCK AND CRANKCASE (1 1/2")	10-63365
26	GASKET, CYLINDER BLOCK TO BAFFLE PLATE	27-854891
27	PLATE, DIVIDER - EXHAUST MANIFOLD	55190
28	GASKET, BAFFLE PLATE TO EXHAUST COVER	27-854882
29	COVER, EXHAUST MANIFOLD	551572
30	SCREW, MANIFOLD COVER TO CYLINDER BLOCK Comment: (1 1/4")	10-60411
30	SCREW, MANIFOLD COVER TO CYLINDER BLOCK Comment: (1 3/8")	10-31984
31	SCREW, ADJUSTING - EXHAUST COVER (1 7/8")	10-64021
32	NUT, ADJUSTING SCREW	11-64015
33	CAP, NYLON - ADJUSTING SCREW	26852
34	COVER, CYLINDER BLOCK	1024-91101
35	GASKET, CYLINDER BLOCK COVER	27-85490
36	SCREW, CYLINDER BLOCK COVER MOUNTING Comment: (1 1/8")	10-76213
38	GROUND STRAP, POWERHEAD TO Comment: BOTTOM COWL	46933A3
39	PLUG, PIPE - CYLINDER BLOCK COVER	22-328022
40	COVER, TRANSFER PORT	63970
41	GASKET, TRANSFER PORT COVER	27-552791
42	"J" CLIP, COIL HARNESS	54-54457
43	SCREW, TRANSFER PORT COVER MOUNTING (1")	10-8M0214943

DRIVE SHAFT HOUSING ASSEMBLY

Below is the parts list for Mercury 402, 40 (2 CYL.) DRIVE SHAFT HOUSING ASSEMBLY:

Position No.	Part Name	OEM Number	Supersedes
1	DRIVE SHAFT HOUSING ASSEMBLY (SHORT SHAFT)	1592-8188A8
1	DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT)	1593-7513A12
2	STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING Comment: (1 3/4")	16-8M0022145	16-57932 (1 3/4")
3	STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING Comment: (3")	16-57935
4	PLUG, PLASTIC - WATER PICK-UP HOLES	19-64649
9	WASHER, DRIVE SHAFT HOUSING TO GEAR HOUSING STUDS	12-65791
10	COVER, TRIM - DRIVE SHAFT HOUSING	60769
11	SCREW, TRIM COVER TO DRIVE SHAFT HOUSING	10-57807
12	GROMMET, TRIM COVER SCREW	25-92012
13	TUBE, WATER OUTLET (SHORT SHAFT)	32-37727
13	TUBE, WATER OUTLET (LONG SHAFT)	32-45679
14	TUBE, EXHAUST (SHORT SHAFT)	695431
14	TUBE, EXHAUST (LONG SHAFT)	695441
15	NUT, POWERHEAD STUDS	11-64809
16	GROUND STRAP Comment: BOTTOM COWL TO DRIVE SHAFT HOUSING	46933A2
17	SCREW, GROUND STRAP ATTACHING (1/2")	10-48408
18	LOCKWASHER, GROUND STRAP SCREW	13-69432
19	GASKET, EXHAUST PLATE TO DRIVE SHAFT HOUSING	27-385011
20	NUT, UPPER MOUNT BOLT	11-23161
21	WASHER, UPPER MOUNT BOLT (3/8 ID)	12-30519
22	WASHER, RUBBER - UPPER MOUNT BOLT	12-66966
23	WASHER, UPPER MOUNT BOLT (37/64 ID)	12-27727
24	COVER, UPPER MOUNT - OUTSIDE HALF Comment: SERIAL GROUP #1	79680A1
25	COVER, UPPER MOUNT - INSIDE HALF Comment: SERIAL GROUP #1	79680A1
26	PACKING, "U" CUP - UPPER MOUNT COVERS Comment: SERIAL GROUP #1	24929
27	"O" RING, UPPER MOUNT Comment: SERIAL GROUP #1	25-65936
24	COVER, UPPER MOUNT - OUTSIDE HALF Comment: SERIAL GROUP #2	79680A1
25	COVER, UPPER MOUNT - INSIDE HALF Comment: SERIAL GROUP #2	79681
26	SEAL, BELLOWS - UPPER MOUNT Comment: SERIAL GROUP #2	96401
28	MOUNT, RUBBER - UPPER	75301
29	SCREW, UPPER MOUNT COVER - REAR (2")	10-67916
30	SCREW, UPPER MOUNT COVER - FRONT (1 3/4")	10-69029
30A	WASHER, UPPER MOUNT COVER SCREW	12-8M0204649
31	NUT, UPPER MOUNT COVER SCREW	11-36069
32	BUMPER, LOWER MOUNT (T 1/2")	25067
33	SCREW, LOWER MOUNT (5 1/2")	10-75284
34	WASHER, LOWER MOUNT SCREW	12-28051
35	WASHER, RUBBER - LOWER MOUNT SCREW	12-28053
36	MOUNT, RUBBER - LOWER	75302T1
37	WASHER, LOWER MOUNT SCREW	12-30119
38	NUT, LOWER MOUNT SCREW	11-25096
39	CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING	69592F1
40	SCREW, LOWER MOUNT CLAMP Comment: TO DRIVE SHAFT HOUSING (7/8")	10-29256
41	SPRING, TENSION - LOWER MOUNT CLAMP	24-35522
42	COVER, LOWER MOUNT CLAMP	35474T
43	SCREW, COVER TO LOWER CLAMP (5/8")	10-29722
44	NUT, LOWER MOUNT CLAMP COVER	11-35521
45	NUT Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS	11-8M0204653
46	GUIDE, PUSH ROD	933361
47	ROD, PUSH REVERSE LOCK (SHORT SHAFT)	59721
47	ROD, PUSH - REVERSE LOCK (LONG SHAFT)	59720
48	NUT, JAM - PUSH ROD	11-28770
49	ROD END, PUSH ROD	59722
50	PIN, REVERSE LOCK LEVER	17-72524
51	COTTER PIN, PUSH ROD TO REVERSE LOCK	18-25191

FLYWHEEL, IGNITION COIL AND SWITCH BOX

Below is the parts list for Mercury 402, 40 (2 CYL.) FLYWHEEL, IGNITION COIL AND SWITCH BOX:

Position No.	Part Name	OEM Number	Supersedes
1	NUT, FLYWHEEL	11-8M0214915
2	WASHER, FLYWHEEL NUT	12-36258
3	KEY, FLYWHEEL DRIVE	28-45554
4	FLYWHEEL ASSEMBLY (MANUAL) Comment: SERIAL GROUP #1	242-4764A28
4	FLYWHEEL ASSEMBLY (ELECTRIC) Comment: SERIAL GROUP #1	242-4764A25
4	FLYWHEEL ASSEMBLY (MANUAL) Comment: SERIAL GROUP #2	242-4764A28
4	FLYWHEEL ASSEMBLY (ELECTRIC) Comment: SERIAL CROUP #2	242-4764A25
5	SCREW, FLEXIBLE PLATE TO FLYWHEEL (9/16")	10-32417
6	RATCHET, FLYWHEEL Comment: MANUAL	50-65213
7	SCREW, RATCHET TO FLYWHEEL (7/8") Comment: MANUAL	10-69088
8	LOCKWASHER, RATCHET SCREW Comment: MANUAL	13-20202
9	STATOR, IGNITION (MANUAL)	398-5256
9	STATOR, ALTERNATOR Comment: ELECTRIC	398-5255
10	SCREW, STATOR TO UPPER END CAP (2")	10-56787
11	LOCKWASHER, STATOR SCREW	13-26996
12	STATOR SUPPORT	61830
13	WASHER, TRIGGER TO STATOR SUPPORT Comment: UPPER	12-62133
14	WASHER, WAVE - TRIGGER TO STATOR SUPPORT Comment: CENTER	13-61983
15	WASHER, TRIGGER TO STATOR SUPPORT (LOWER)	12-61982
16	TRIGGER PLATE ASSEMBLY	338-4731A8
17	SPRING, COMPRESSION	24-62095
18	PIN, SPRING RETENTION	17-62768
19	"J" CLIP, TRIGGER LEADS TO RUBBER SUPPORT Comment: MOUNT	54-54457
20	IGNITION COIL ASSEMBLY, COMPLETE	300-8M0166172
23	NUT, COIL TERMINALS	11-45076
24	GROUND WIRE Comment: COIL GROUND TO COIL COVER SCREW	84-60466A1
25	COVER, IGNITION COIL	76254
26	SCREW, COIL COVER TO COIL BRACKET (1 3/4")	10-69002
26	SCREW, COIL COVER TO COIL BRACKET (2 1/8")	10-60194
27	LED ASSEMBLY, SPARK PLUG (HIGH TENSION)	84-813715A1
28	SPARK PLUG (AC#V-R0FFM) Comment: FOR CANADA AND BELGIUM, USE C-33-68098 (CHAMPION #QL-76V)	33-896329827	33-827C FOR CANADA AND BELGIUM, USE C-33-68098 (CHAMPION #QL-76V)
29	PROTECTOR ASSEMLBY, SPARK PLUG	85-63709A1
30	BOOT, LEAD TO IGNITION COIL	332-2854T01
31	SWITCH BOX ASSEMBLY, COMPLETE	332-4911A8
32	"J" CLIP, SWITCH BOX LEADS	54-54457
33	SCREW, SWITCH BOX AND "J" CLIP TO BRACKET	10-69067
34	SCREW, TERMINAL BLOCK AND SWITCH BOX (3/8")	10-45218
35	TERMINAL BLOCK, SWITCH BOX LEAD	86-66754
36	SCREW, TERMINAL BLOCK ATTACHING	10-38055
37	NUT, TERMINAL BLOCK ATTACHING SCREWS	11-8267086
38	STA-STRAP, STATOR LEADS	61990

FUEL PUMP ASSEMBLY AND FUEL LINES

Below is the parts list for Mercury 402, 40 (2 CYL.) FUEL PUMP ASSEMBLY AND FUEL LINES:

Position No.	Part Name	OEM Number	Supersedes
1	FUEL PUMP ASSEMBLY	62973A4
2	CHECK VALVE ASSEMBLY	21-30430A3
3	DIAPHRAGM KIT	55278A1
4	GASKET, CHECK VALVE TO HOUSING (#)
5	GASKET, FUEL PUMP (#)
6	RETAINER, CHECK VALVE	23004
7	SCREW, RETAINER TO HOUSING	10-43725
8	SCREW, FUEL PUMP MOUNTING (1 1/2")	10-69093
9	PLUG, PIPE - FUEL PUMP	22-328022
10	HOSE AND NOZZLE, TELL TALE Comment: PART OF BOTTOM COWL ASSEMBLY	69791A2
11	CLAMP, TELL TALE HOSE AND NOZZLE Comment: PART OF BOTTOM COWL ASSEMBLY	66849
12	HOSE ASSEMBLY, CYLINDER BLOCK TO FUEL PUMP Comment: (11")	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821 (11")
14	FITTING, BLOCK TO FUEL PUMP HOSE	22-291112
15	FITTING, PUMP INLET	22-64705
17	FITTING, FUEL LINE TO ADAPTOR	22-63187
18	FUEL LINE, FUEL PUMP TO ADAPTOR (12 1/4")	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
19	ADAPTOR, CHECK UNIT (FUEL PUMP)	22833
20	STEM, CHECK UNIT ADAPTOR	23069
21	"O" RING, ADAPTOR STEM	25-16524
22	SPRING, ADAPTOR STEM	24-23067T
23	CUP WASHER, ADAPTOR	30188
24	SCREW, ADAPTOR TO BOTTOM COWL (1 1/4")	10-56500
25	NUT, ADAPTOR SCREW	11-36069
26	ELBOW, PUMP OUTLET (90)	22-19688
27	CLAMP, FUEL LINE ATTACHING	54-68424
28	FUEL LINE, FUEL PUMP TO FILTER COVER (4 1/2")	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
29	BASE, FUEL PUMP	70929
30	SCREW, BASE TO TRANSFER PORT COVER	10-71913
31	SCREEN, FILTER - INLET	35-59072
32	"O" RING, COVER TO HOUSING	25-35480
33	COVER, FUEL INLET	35-91078A1
34	GASKET, NYLON - FILTER COVER SCREW	27-25848
35	SCREW, COVER TO FUEL PUMP (5/8")	10-37370
36	FITTING, FILTER BASE	22-64705
37	FUEL LINE, FILTER COVER TO PUMP (6")	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
38	FITTING, ELBOW - CARBURETOR	22-19688
39	SCREW, CLAMP TO BOTTOM COWL	10-48409

GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1 OF 2)

Below is the parts list for Mercury 402, 40 (2 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1 OF 2):

Position No.	Part Name	OEM Number	Supersedes
	GEAR HOUSING ASSEMBLY, COMPLETE Comment: (SHORT SHAFT): SERIAL GROUP #1	1643-9539A4
	GEAR HOUSING ASSEMBLY, COMPELETE Comment: (LONG SHAFT) : SERIAL GROUP #1	1643-9539A5
	GEAR HOUSING ASSEMBLY, COMPLETE Comment: (SHORT SHAFT): SERIAL GROUP #2	1643-9539A4
	GEAR HOUSING ASSEMBLY, COMPLETE Comment: (LONG SHAFT): SERIAL GROUP #2	1643-9539A5
1	GEAR HOUSING ASSEMBLY Comment: SERIAL GROUP #1	1643-9539T1
1	GEAR HOUSING ASSEMBLY Comment: SERIAL GROUP #2	1643-9539T1
1A	CONNECTOR ASSEMBLY, SPEEDOMETER Comment: SERIAL GROUP #2	22-85822A10
2	PIN, DOWEL - GEAR HOUSING	17-8M0084726	17-85500
3	STUD, WATER PUMP BODY/BASE TO GEAR HSG. Comment: (2 5/8")	16-33778
4	STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING	16-8M0034453	16-57933
5	BEARING, ROLLER - DRIVE SHAFT	31-62091T
6	SCREEN, WATER INTAKE - STARBOARD	63850
6	SCREEN, WATER INTAKE - PORT	72849A1
7	SCREW Comment: WATER INTAKE SCREEN TO GEAR HOUSING	10-36070
8	NUT, WATER INTAKE SCREEN SCREW	11-859124	11-45812
9	PLATE, SUPPORT - EXHAUST TUBE	92815
10	SEAL, EXHAUST TUBE	37721001
11	GEAR, PINION - DRIVE SHAFT	43-55607
12	NUT, PINION GEAR TO DRIVE SHAFT	11-55910
13	GASKET, WATER PUMP BASE TO GEAR HOUSING	27-19552
14	,"O" RING, WATER PUMP BASE	25-26722
15	WATER PUMP BASE ASSEMBLY	46-77177A1
16	OIL SEAL, WATER PUMP BASE	26-79831
17	OIL SEAL, WATER PUMP BASE	26-90562
18	DOWEL PIN Comment: WATER PUMP BASE TO WATER PUMP BODY	17-35973
19	GASKET, LOWER Comment: WATER PUMP BASE TO FACE PLATE	27-19553
20	PLATE, FACE Comment: WATER PUMP BASE TO WATER PUMP BODY	32768
21	GASKET, UPPER Comment: FACE PLATE TO WATER PUMP BODY	27-19551
22	IMPELLER, WATER PUMP	47-89983T
23	KEY, IMPELLER DRIVE	28-8M0032837	28-56662
24	WATER PUMP BODY ASSEMBLY	46-77822A1
25	INSERT, WATER PUMP BODY	48753
26	WASHER, WATER PUMP BODY AND BASE STUDS	12-8M0204649
27	NUT, WATER PUMP BODY AND BASE STUDS	11-35888
28	SEAL, RUBBER - WATER INLET TUBE (WATER PUMP BODY)	26-38452
29	WASHER, NYLON - WATER PUMP BODY	12-38453
30	RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)	25-20273
31	SCREW, GREASE FILLER	10-79953Q04
31	SCREW, DRAIN (MAGNETIC)	22-8M0058389	22-67892A06
32	WASHER, GREASE FILLER AND DRAIN SCREW	12-191833
35	SHAFT ASSEMBLY, SHIFT - LOWER	76063A1
36	CLIP, RETAINING - SHIFT SHAFT	53-29641
37	"O" RING, SHIFT SHAFT BUSHING	25-25439
38	BUSHING ASSEMBLY, SHIFT SHAFT	23-77631A2
39	OIL SEAL, SHIFT SHAFT BUSHING	26-8M0204708
41	WASHER, RUBBER - SHIFT SHAFT BUSHING	12-77674
42	BASE, REVERSE LOCKING	78036
43	CAM, REVERSE LOCKING	43308T1
44	DRIVE SHAFT ASSEMBLY (SHORT SHAFT) Comment: UNITED STATES 5174088 AND BELOW AUSTRALIA 8052649 AND BELOW BELGIUM 9214055 AND BELOW CANADA 7123912 AND BELOW	45-77390A2
44	DRIVE SHAFT ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 5174088 AND BELOW AUSTRALIA 8052649 AND BELOW BELGIUM 9214055 AND BELOW CANADA7123912 AND BELOW	45-77389A2
44	DRIVE SHAFT ASSEMBLY (SHORT SHAFT) Comment: UNITED STATES 5174088 AND BELOW AUSTRALIA 8052649 AND BELOW BELGIUM 9214055 AND BELOW CANADA 7123912 AND BELOW	45-77390A2
44	DRIVE SHAFT ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 5174088 AND BELOW AUSTRALIA 8052649 AND BELOW BELGIUM 9214055 AND BELOW CANADA 7123912 AND BELOW	45-77389A2
45	SPRING, COMPRESSION - DRIVE SHAFT	24-20254
46	PIN, DRIVE SHAFT	17-30545
47	SLEEVE, LUBRICATION - DRIVE SHAFT	88181
48	SHIM, BEARING TO GEAR HOUSING (.002-3-5-10-20)	15-92881A1
49	ROLLER BEARING ASSEMBLY, TAPERED - DRIVE SHAFT	31-8M0166756
49A	SEAT ASSEMBLY, DRIVE SHAFT Comment: SPLINED NYLON SEAL SEAT ON DRIVE SHAFT.	78654A1
49B	SEAL, SPLINED - DRIVE SHAFT Comment: SPLINED NYLON SEAL SEAT ON DRIVE SHAFT.	86304
-	WATER PUMP KIT	46-77177A3
-	SEAL KIT	26-79831A1

GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2 OF 2)

Below is the parts list for Mercury 402, 40 (2 CYL.) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2 OF 2):

Position No.	Part Name	OEM Number	Supersedes
	GEAR HOUSING ASS'Y, COMP. Comment: (SHORT SHAFT): SERIAL GROUP #1	1643-9539A4
	GEAR HOUSING ASS'Y, COMP. Comment: (LONG SHAFT): SERIAL GROUP #1	1643-9539A5
	GEAR HOUSING ASS'Y, COMP. Comment: (SHORT SHAFT): SERIAL GROUP #2	1643-9539A4
	GEAR HOUSING ASS'Y, COMP. Comment: (LONG SHAFT): SERIAL GROUP #2	1643-9539A5
1	GEAR HOUSING ASS'Y Comment: SEE GEAR HOUSING ASSEMBLY,COMPLETE FOR BREAKDOWN SERIAL GROUP #1	1643-9539T1
1	GEAR HOUSING ASS'Y Comment: SEE GEAR HOUSING ASSEMBLY, COMPLETE FOR BREAKDOWN SERIAL GROUP #2	1643-9539T1
51	CAM, SHIFT Comment: SERIAL GROUP #1	760394
51	CAM, SHIFT Comment: SERIAL GROUP #2	760394
52	FOLLOWER, CA	38441
53	SLIDE, CROSS PIN	20843
54	SPRING, COMPRESSION - CAM FOLLOWER	24-39845
55	SHIM, BEARING CUP TO GEAR HOUSING Comment: (.002-3-5-10)	15-38374A1
56	TAPERED ROLLER BEARING ASSEMBLY	31-38356A1
57	BEARING, ROLLER - FORWARD GEAR	31-21739
58	FORWARD GEAR ASSEMBLY	43-55608T4
59	RATCHET, SLIDING CLUTCH	52-92911T
60	PIN, CROSS - RATCHET TO PROPELLER SHAFT	17-8M0020942	17-38113
61	SPRING, RETAINING - CROSS PIN	24-38114
62	SHAFT, PROPELLER	44-75365
63	REVERSE GEAR ASSEMBLY	43-79158T
65	WASHER, THRUST - REVERSE GEAR	12-32004
66	BEARING, BALL - REVERSE GEAR	30-20839T
67	"O" RING, BEARING CARRIER	25-31986
68	BEARING CARRIER ASSEMBLY	69386T1
69	BEARING, ROLLER - BEARING CARRIER	31-21700
70	OIL SEAL, BEARING CARRIER	26-8M0205511
71	OIL SEAL, BEARING CARRIER	26-8M0203757
72	KEY, LOCATING - BEARING CARRIER	28-30281
73	TAB WASHER, GEAR HOUSING COVER	14-53012
74	COVER, GEAR HOUSING	11-87763
75	TRIM TAB ASSEMBLY, GEAR HOUSING	97-31640Q4
76	SCREW, TRIM TAB TO GEAR HOUSING	10-66024
77	WASHER, DRIVE SHAFT HOUSING STUD (3/8")	12-8M0214963
78	NUT, DRIVE SHAFT HOUSING STUD (3/8")	11-8M0204726
79	WASHER Comment: DRIVE SHAFT HOUSING TO GEAR HOUSING STUD (7/16")	12-65791
80	NUT Comment: DRIVE SHAFT HOUSING TO GEAR HOUSING STUD (7/16")	11-8M0204653
81	THRUST HUB, FRONT	73345A1
84	TAB WASHER, PROPELLER	14-8M0214942
85	NUT, PROPELLER	11-69578Q1

MISCELLANEOUS PARTS/ACCESSORIES

Below is the parts list for Mercury 402, 40 (2 CYL.) MISCELLANEOUS PARTS/ACCESSORIES:

Position No.	Part Name	OEM Number
-	MERC 40 PARTS LIST	90-79197
-	GASKET SET	27-78028A78
-	DECAL SET-SERIAL GROUP #1	37-89325A80
-	DECAL SET -SERIAL GROUP #2	37-89325A80

SHIFT CONTROL LINKAGE

Below is the parts list for Mercury 402, 40 (2 CYL.) SHIFT CONTROL LINKAGE:

Position No.	Part Name	OEM Number
1	BRACKET, SHIFT ANCHOR - UPPER	87876A2
2	SCREW, ANCHOR BRACKET TO CYLINDER BLOCK Comment: (1 1/2")	10-73657
2	SCREW, ANCHOR BRACKET TO CYLINDER BLOCK Comment: (2 1/8")	10-67450
3	SCREW, BRACKET TO CRANKCASE Comment: (1 3/4")	10-35385
5	SLIDE, SHIFT ACTUATING	87874
6	LATCH, SHIFT ACTUATING SLIDE (SHIFT CABLE)	56193
8	SPRING, COMPRESSION - LATCH SCREW	10-39620
9	SLIDE, NYLON - ANCHOR BRACKET	75717
10	END CAP, NYLON - ANCHOR BRACKET SLIDE	39515
11	BRACKET, SHIFT ANCHOR - LOWER	87876A2
12	SCREW, UPPER BRACKET TO LOWER BRACKET Comment: (1 5/8")	10-20012
13	NUT, UPPER ANCHOR BRACKET SCREW	24-20856
14	SHIFT SHAFT ASSEMBLY (SHORT SHAFT)	75104A7
14	SHIFT SHAFT ASSEMBLY (LONG SHAFT)	75104A8
16	WASHER, UPPER SHIFT SHAFT Comment: MANUAL	12-37998
17	COTTOER PIN, UPPER SHIFT SHAFT Comment: MANUAL	18-26811
18	CUP, RETAINER - ANCHOR BRACKET Comment: (SHIFT CABLE BARREL)	39519
19	LEVER, NYLON - SHIFT CABLE LOCKING Comment: (UPPER BRACKET)	87609A1
20	PIN, LOCKING LEVER AND COVER FASTENING	17-47175
21	COVER, NYLON - SHIFT CABLE	39667
22	LINK, LOCKING LEVER TO COVER	87609A1

STARTER HOUSING

Below is the parts list for Mercury 402, 40 (2 CYL.) STARTER HOUSING:

Position No.	Part Name	OEM Number
1	TAB, WASHER, SHEAVE SHAFT NUT	14-61004
2	NUT, SHEAVE SHAFT (LEFT HAND THREAD)	11-20166
3	GROMMET, STARTER HOUSING	25-39597
4	CALBE ASSEMBLY, INTERLOCK Comment: MANUAL	76141
5	SCREW, CABLE TO EXHAUST PLATE (5/8") Comment: MANUAL	10-32228
6	SCREW, CABLE TO STARTER HOUSING (1/2") Comment: MANUAL	10-69022
7	CAM, INTERLOCK Comment: MANUAL	428201
8	SCREW, INTERLOCK CAM ATTACHING (1 1/8") Comment: MANUAL	10-76138
9	SPRING, INTERLOCK CAM SCREW Comment: MANUAL	24-761401
10	ACTUATOR, INTERLOCK Comment: MANUAL	79371
11	SCREW, INTERLOCK ACTUATOR ATTACHING (1 5/8") Comment: MANUAL	10-76137
12	SPRING, INTERLOCK ACTUATOR SCREW Comment: MANUAL	24-76139
13	WSHER, INTERLOCK CABLE Comment: MANUAL	12-30191
14	COTTER PIN, INTERLOCK CABLE TO ACTUATOR Comment: MANUAL	18-26811
15	PULLEY, STARTER SCREW	55860
16	SCREW, PULLEY TO STARTER HOUSING (1 1/4")	10-45210
17	WASHER, PULLEY SCREW	12-22887
18	SPACER, PULLEY SCREW	23-309772
19	NUT, PULLEY SCREW	11-24656
20	HOUSING, STARTER	76079A8
21	SCREW, STARTER HOUSING TO CRANKCASE (1")	10-37562
22	LOCKWASHER, STARTER HOUSING SCREW	10-37562
23	RETAINER, STARTER REWIND	61002
24	SPRING, STARTER REWIND	24-39502T02
25	BUSHING, SPRING GUIDE	23-63100
26	STARTER SHEAVE ASSEMBLY	76053A1
27	PAWL, STARTER	30596
28	WASHER, WAVE - STARTER PAWL	13-36206
29	SPACER, SHEAVE SHAFT	23-63061
30	RETAINER, WAVE WASHER	39840
31	WASHER, WAVE WASHER RETAINER	12-57837
32	WASHER, WAVE - RETAINER TENSION	12-57837
33	PLATE, RETAINER - STARTER PAWL	66845
34	SPRING, RETAINER TO STARTER SHEAVE	24-66853
35	RETAINER, SPRING	66848
36	WASHER, SHEAVE SHAFT	12-57860
37	SHAFT, SHEAVE	61003
38	STARTER ROPE ASSEMBLY	50-12066Q10
38	STARTER ROPE ASSEMBLY Comment: FOR MANUAL STARTING	47341A11
39	RETAINER, STARTER ROPE Comment: SERIAL GROUP #1	79470A1
40	HANDLE, STARTER ROPE Comment: SERIAL GROUP #1	77998
39&40	RETAINER ASSEMBLY, STARTER ROPE Comment: SERIAL GROUP #2	79470A1

STARTER MOTOR, RECTIFIER AND WIRING HARNESS

Below is the parts list for Mercury 402, 40 (2 CYL.) STARTER MOTOR, RECTIFIER AND WIRING HARNESS:

Position No.	Part Name	OEM Number	Supersedes
1	RECTIFIER ASSEMBLY	8M0058226	816770T, 816770, 62351A 1, 83-70350A 1, 83-70350A 3
2	SCREW, RECTIFIER TO FRONT SUPPORT BRACKET Comment: (1/2")	10-25764
3	NUT, RECTIFIER FASTENING SCREW	11-27164
5	NUT, RECTIFIER TERMINAL (10-32)	11-45076
6	CHOKE SOLENOID ASSEMBLY	89-889274	54293A11
7	SCREW Comment: CHOKE SOLENOID FRONT SUPPORT BRACKET (3/4")	10-25299
9	LOCKWASHER, CHOKE SOLENOID TERMINAL	13-26996
10	NUT, CHOKE SOLENOID TERMINAL	11-45076
11	PLUNGER ASSEMBLY, CHOKE SOLENOID	89008A2
12	LEAD ASSEMBLY Comment: RECTIFIER TO STARTER SOLENOID (4 7/8")	84-61393A1
13	BOOT, LEAD WIRE	85-62453
14	PLUG, BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY	19-35827
15	FASTENER, PLUG TO BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY	11-30428
16	SUPPORT, EXTERNAL WIRING HARNESS	34228
17	SCREW, SUPPORT TO BOTTOM COWL (5/8")	10-67917
18	INSULATOR, SUPPORT TO BOTTOM COWL	52907
19	NUT, SUPPORT FASTENING SCREW	11-35888
20	SCREW Comment: WIRING HARNESS GROUND TO BOTTOM COWL (1/2")	10-98256
21	LOCKWASHER, WIRING HARNESS GROUND SCREW	13-24669
22	WIRING HARNESS (INTERNAL)	84-73826A1
23	CLAMP, WIRING HARNESS ATTACHING	54-76368
24	SCREW Comment: WIRING HARNESS CLAMP TO BOTTOM COWL (7/8")	10-69013
25	SPRING, GARTER - INTERNAL WIRING HARNESS	24-28975
26	STARTER MOTOR ASSEMBLY	50-55601A2
27	SCREW, STARTER MOTOR TO CRANKCASE (1 5/8")	10-35213
28	LOCKWASHER, CABLE TO STARTER MOTOR NUT	13-8M0204647
29	NUT, CABLE TO STARTER MOTOR	11-20890
30	CABLE, STARTER MOTOR TO STARTER SOLENOID Comment: (YELLOW)	84-93389A3
31	GROUND WIRE Comment: STARTER MOTOR TO FRONT SUPPORT BRACKET	84-93388A14
32	SCREW, GROUND WIRE TO STARTER MOTOR (5/8")	10-69035
33	SOLENOID, STARTER	25661T1
34	SCREW, STARTER SOLENOID TO FRONT Comment: SUPPORT BRACKET (3/4")	10-69028
35	WASHER, STARTER SOLENOID SCREW	13-26992
36	LOCKWASHER, STARTER SOLENOID TERMINAL Comment:	13-26996,10,10
37	NUT, STARTER SOLENOID TERMINAL Comment:	11-68219,10,10
38	BOOT, RUBBER - STARTER SOLENOID TERMINAL Comment: (SMALL)	38938
39	LOCKWASHER, STARTER SOLENOID TERMINAL Comment: (5/16")	13-8M0204647
40	NUT, STARTER SOLENOID TERMINAL (5/16")	11-22053
41	BOOT, RUBBER - STARTER SOLENOID TERMINAL Comment: (LARGE)	46265
42	CLAMP, CHOKE SOLENOID LEAD WIRE	54-24871
43	"C" WASHER, LEAD WIRE CLAMP	8M0084613	69205
44	SCREW, CLAMP ATTACHING (3/8")	10-62568

THROTTLE CONTROL LINKAGE AND SPARK ADVANCE

Below is the parts list for Mercury 402, 40 (2 CYL.) THROTTLE CONTROL LINKAGE AND SPARK ADVANCE:

Position No.	Part Name	OEM Number	Supersedes
1	THROTTLE CAM ACTUATOR	95044A1
2	SCREW, ADJUSTING - THROTTLE CAM	10-63102
3	NUT, JAM - ADJUSTING SCREW	11-64015
4	CAP, NYLON - ADJUSTING SCREW	26852
5	BRACKET, THROTTLE CONTROL SHAFT Comment: (NOT AS SHOWN)	39522T
6	SCREW, ADJUSTING - THROTTLE CONTROL BRACKET Comment: (1 7/8")	10-64021
7	NUT, JAM - ADJUSTING SCREW	11-64015
8	CAP, NYLON - ADJUSTING SCREW	26852
9	SCREW, THROTTLE CONTROL BRACKET (1 1/8")	10-20639
10	NUT, THROTTLE CONTROL BRACKET SCREW	11-29250
11	SCREW Comment: THROTTLE CONTROL BRACKET TO THROTTLE CAM (2 3/8")	10-34438
12	WASHER Comment: THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW	12-25893
13	WAVE WASHER Comment: THROTTLE BRACKET/THROTTLE CAM SCREW	13-62172
14	NUT Comment: THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW	11-29250
15	BALL JOINT, THROTTLE CAM	62171
16	NUT, JAM - BALL JOINT TO TURNBUCKLE	11-20013
17	TURNBUCKLE, SPARK ADVANCE LINKAGE	62174
18	NUT, JAM - UPPER LINK ROD TO TURNBUCKLE	11-20754
19	ROD, LINK - UPPER	62173
20	SWIVEL, UPPER LINK ROD Comment: THROTTLE CONTROL LEVER	57440
21	LEVER, THROTTLE CONTROL	55187
22	SCREW Comment: THROTTLE CONTROL LEVER TO CYLINDER BLOCK (1 3/4")	10-818165	10-55337 THROTTLE CONTROL LEVER TO CYLINDER BLOCK (1 3/4")
23	BUSHING, THROTTLE CONTROL LEVER SCREW	23-55164
24	BUSHING, THROTTLE CONTROL LEVER SCREW	23-55171
25	SPRING, RETURN - SPARK ADVANCE LEVER	24-55162
26	LEVER, SPARK ADVANCE	61831
27	WASHER, THROTTLE CONTROL LEVER SCREW	12-68410
28	LATCH, THROTTLE CONTROL LEVER Comment: (THROTTLE CABLE)	39483
29	SCREW, LATCH TO THROTTLE CONTROL LEVER Comment: (7/8")	10-69026
30	SPRING, COMPRESSION - LATCH SCREW	24-20099
31	NUT, LATCH SCREW	11-826709109	11-33825, 11-35045
32	BALL JOINT, SPARK ADVANCE LEVER	62459T
33	NUT, BALL JOINT TO SPARK ADVANCE LEVER	11-46438
35	LINK ROD	61940
36	PIVOT, TREADED - TRIGGER PLATE TO LINK ROD	61939

TOP COWL ASSEMBLY

Below is the parts list for Mercury 402, 40 (2 CYL.) TOP COWL ASSEMBLY:

Position No.	Part Name	OEM Number
1	TOP COWL ASSEMBLY (ELECTRIC)	2138-6341
1	TOP COWL ASSEMBLY (MANUAL)	2138-6340A2
2	INSERT, ROPE GUIDE Comment: SERIAL GROUP #1	77859A1
3	RING, RETAINING - INSERT Comment: SERIAL GROUP #1	53-72168
2	GUIDE, STARTER ROPE Comment: SERIAL GROUP #2	77859
3	RING, RETAINING - GUIDE Comment: SERAIL GROUP #2	77860
4	SHEILD, REAR - TOP COWL	62236
5	SCREW, REAR SHIEL TO TOP COWL (5/8")	10-38055
6	WASHER, REAR SHIELD SCREW	12-26014
7	BRACKET, SUPPORT - TOP COWL (REAR)	76132
8	MOUNT, RUBBER - REAR SUPPORT BRACKET	60577
9	WASHER, RUBBER MOUNT	12-26014
10	WASHER, RUBBER MOUNT	12-69056
11	LOCKWASHER, RUBBER MOUNT	13-26992
12	NUT, RUBBER MOUNT	11-36069
13	MOUNT, RUBBER - REAR SUPPORT BRACKET	90435
14	NUT, RUBBER MOUNT TO CYLINDER BLOCK COVER Comment: LOWER	11-36069
15	NUT, RUBBER MOUNT TO REAR SUPPORT BRACKET Comment: UPPER	11-36069
16	SCREW,REAR SUPPORT BRACKET TO BOTTOM COWL Comment: (1")	10-37562
17	LOCKWASHER, REAR SUPPORT BRACKET SCREW	13-8M0204647
18	BRACKET, SUPPORT - TOP COWL (FRONT)	95967T
19	MOUNT, RUBBER - FRONT SUPPORT BRACKET	31014
20	WASHER, RUBBER MOUNT	12-26014
21	WASHER, RUBBER MOUNT	12-69056
22	LOCKWASHER, RUBBER MOUNT	13-26992
23	NUT, RUBBER MOUNT	11-36069
24	SCREW Comment: FRONT SUPPORT BRACKET TO BOTTOM COWL (1")	10-37562
25	LOCKWASHER, FRONT SUPPORT BRACKET SCREW	13-8M0204647
26	MOUNT, RUBBER - FRONT SUPPORT BRACKET	90435
27	NUT, RUBBER MOUNT TO CRANKCASE (LOWER)	11-36069
28	NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET Comment: UPPER	11-36069
29	HOOK, TOP COWL LATCH - REAR	55455
30	SCREW, REAR HOOK TO TOP COWL (7/8")	10-22956
31	LOCKWASHER, REAR HOOK SCREW	13-26992
32	PLATE, HINGE	75973
33	SCREW, HINGE PLATE (5/8")	10-32228
34	LOCKWASHER, HINGE PLATE SCREW	13-26996
35	LEVER, COWL LATCH	94918F1
36	HINGE, COWL LATCH LEVER	52739
37	ROLL PIN, HINGE TO LEVER	17-58998

Download this page as PDF: Click here

For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

Mercury / Mercruiser / Mariner Parts from JLM Marine

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.