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Mercury 400 (1279685 THRU 1476509) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 400 Outboard Motor Parts Diagram & Catalog – Free PDF Download

BOTTOM COWL ASSEMBLY

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Below is the parts list for Mercury 400 BOTTOM COWL ASSEMBLY:

Mercury 400 BOTTOM COWL ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL ASSEMBLY - NOT AS SHOWN 103-2354A4
1 BOTTOM COWL ASSEMBLY 103-2354A3
- INSERT, TOP LOCK - BOTTOM COWL 21041
2 COVER, PLUG - BOTTOM COWL HARNESS HOLE 29206
2 COVER, PLUG - BOTTOM COWL HARNESS HOLE 29206
3 SCREW, PLUG COVER TO BOTTOM COWL 10-45893
3 SCREW, PLUG COVER TO BOTTOM COWL 10-45893
4 LOCKWASHER, PLUG COVER FASTENING SCREW 13-26995
4 LOCKWASHER, PLUG COVER FASTENING SCREW 13-26995
5 NUT, PLUG COVER FASTENING SCREW 11-26419
5 NUT, PLUG COVER FASTENING SCREW 11-26419
6 BAFFLE, BOTTOM COWL 23760
7 SCREW, BAFFLE TO BOTTOM COWL 10-21106
8 TRIM MOULDING ASSEMBLY (CHROME) Comment: INCLUDED WITH 103-1597A3 BOTTOM COWL ASSEMBLY 29229A1
9 SCREW, DECORATIVE - MOULDING TO BOTTOM COWL Comment: INCLUDED WITH 103-1597A3 BOTTOM COWL ASSEMBLY 10-29226
10 WASHER, FIBRE - MOULDING FASTENING SCREW Comment: INCLUDED WITH 103-1597A3 BOTTOM COWL ASSEMBLY 12-24671
11 NUT, NYLON CAP - MOULDING FASTENING SCREW Comment: INCLUDED WITH 103-1597A3 BOTTOM COWL ASSEMBLY 11-29225
12 LOCKWASHER, MOULDING FASTENING SCREW Comment: INCLUDED WITH 103-1597A3 BOTTOM COWL ASSEMBLY 13-26995
13 NUT, BRASS - MOULDING FASTENING SCREW Comment: INCLUDED WITH 103-1597A3 BOTTOM COWL ASSEMBLY 11-26419
14 GASKET, POWERHEAD TO BOTTOM COWL 27-20390
15 GROUND STRAP, CYLINDER BLOCK TO BOTTOM COWL 30109
16 BRACKET, CABLE END ANCHOR 20557
17 SCREW, ANCHOR BRACKET TO BOTTOM COWL 10-29200
18 LEVER, THROTTLE CONTROL 29532
19 LEVER, SHIFT CONTROL 30612
20 BUSHING, THROTTLE AND SHIFT LEVER 23-29529
21 WASHER, THROTTLE AND SHIFT LEVER FASTENING SCREW 12-8M0042641 12-29395
22 SCREW, THROTTLE AND SHIFT LEVER FASTENING 10-37612
23 PIN ASSEMBLY, CLEVIS YOKE 17-30978A1
24 ROLL PIN, CLEVIS YOKE PIN 17-239281
25 SCREW, CLEVIS YOKE PIN TO LEVER 10-20584
26 WASHER, WAVE - CLEVIS PIN FASTENING SCREW 13-29402
27 NUT, CLEVIS PIN FASTENING SCREW 11-8M0204718
28 SHIFT SHAFT ASSEMBLY, UPPER 25180
29 ROD (SLEEVE), SHIFT CONTROL END 27714
30 NUT, ADJUSTING - SHIFT SHAFT END 11-25168
31 ROD, LINK - SHIFT SHAFT END 25134
32 COTTER PIN, LINK ROD TO SHIFT SHAFT 18-210711
33 WASHER, SHIFT CONTROL END ROD 12-20583
34 SPRING, DETENT - SHIFT SHAFT 24-25065
35 SCREW, DETENT SPRING TO BOTTOM COWL 10-98256
36 WASHER, DETENT SPRING SCREW 12-69057
37 NUT, DETENT SPRING FASTENING SCREW 11-8M0207775
38 TUBE, VENT - MAGNETO OUTLET (10 1/2") 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
39 ELBOW, MAGNETO VENT TUBE 22-996642
40 NIPPLE, MAGNETO - VENT TUBE 22-291112
41 CONNECTOR BASE ASSEMBLY 21104A2
42 LOCKWASHER, CONNECTRO BASE 13-21972
43 NUT, CONNECTOR BASE TO BOTTOM COWL 11-21971
44 CLIP, CONNECTOR BASE LEAD WIRE 54-25231
45 SCREW, LEAD WIRE CLIP TO BOTTOM COWL 10-21106
46 BRACKET, LOCK KNOB - COWL FRONT COVER 30999
47 SCREW, BRACKET TO BOTTOM COWL (1 1/8") 10-21091
-- WASHER, BRACKET FASTENING SCREW 12-26907
48 SCREW, BRACKET TO BOTTOM COWL (1 1/4") 10-56500
49 NUT, BRACKET FASTENING SCREW 11-8M0207775
50 SUPPORT, EXTERNAL WIRING HARNESS 26552
51 SCREW, HARNESS SUPPORT TO BOTTOM COWL 10-20639
52 WASHER, HARNESS SUPPORT FASTENING SCREW 12-20084
53 NUT, HARNESS SUPPORT FASTENING SCREW 11-29250
-- PLATE, TRADE MARK - BOTTOM COWL 38-28230
-- FASTNER, TRADE MARK PLATE TO BOTTOM COWL 53-25539

CARBURETOR ASSEMBLY

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Below is the parts list for Mercury 400 CARBURETOR ASSEMBLY:

Mercury 400 CARBURETOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR ASSEMBLY, COMPLETE (KA-2A) Comment: SERIAL 00000000-01307410 1333-1387
1 CARBURETOR ASSEMBLY, COMPLETE (KA-9A) Comment: SERIAL )1307411-09999999 1333-1700
2 SHUTTER, CHOKE 1399-1470
3 SCREW AND LOCKWASHER, CHOKE SHUTTER 10-23035
4 SCREW, IDLE ADJUSTMENT 1399-1713
5 SPRING, IDLE ADJUSTMENT SCREW 24-27160
6 CHOKE SHAFT AND LEVER 1399-1469
7 CLIP, CHOKE SHAFT RETAINING 54-28407
8 SCREW, RETAINING CLIP TO LOWER CARBURETOR 10-28408
9 LOCKWASHER, RETAINING CLIP SCREW 13-26995
10 FLOAT ASSEMBLY 1395-8673
11 LEVER, FLOAT (LOWER) 1399-102
12 LEVER, FLOAT (UPPER) 1399-101
13 PIN, FLOAT LEVER PINION 17-20853
14 INLET NEEDLE, SEAT AND GASKET 1395-92581
15 GASKET, INLET SEAT 27-25033
16 GASKET, FLOAT BOWL COVER 1399-99
17 COVER, FLOAT BOWL 1399-1133
18 SCREW, FLOAT BOWL COVER (SHORT) 10-22625
19 SCREW, FLOAT BOWL COVER (LONG) 10-25850
20 GASKET, STRAINER COVER (LARGE) 27-25851
21 SCREEN, FILTER 1399-3938
22 GASKET, STRAINER COVER (SMALL) 27-25849
23 COVER, STRAINER 1399-1135
24 GASKET, STRAINER COVER SCREW 27-25848
25 SCREW, STRAINER COVER FASTENING 10-25822
26 LEVER, THROTTLE STOP (SEE NOTE BELOW) 8146791
27 SCREW, THROTTLE STOP LEVER 1395-6027
28 TUBE, IDLE 1399-1472
28 TUBE, IDLE 1399-1710
29 GASKET, IDLE TUBE 27-23180
30 SHAFT, THROTTLE 1399-2012
31 SPRING, THROTTLE SHAFT RETURN (UPPER CARBURETOR) 24-20869
31 SPRING, THROTTLE SHAFT RETURN (LOWER CARBURETOR) 24-26890
32 SHUTTER, THROTTLE 1399-1476
32 SHUTTER, THROTTLE 1399-1711
33 SCREW AND LOCKWASHER, THROTTLE SHUTTER 10-23035
34 WELCH PLUG, BODY CHANNEL 19-20011
35 NOZZLE, MIAN 1399-1474
36 SCREW, PLUG - MAIN NOZZLE 10-23178
37 JET, MAIN FUEL (.055) 1399-1655
37 JET, MAIN FUEL (.057) 1399-1457
37 JET, MAIN FUEL (.059) 1399-1459
37 JET, MAIN FUEL (.061) 1399-1461
37 JET, MAIN FUEL (.061) 1399-1461
37 JET, MAIN FUEL (.063) 1399-1463
37 JET, MAIN FUEL (.063) 1399-1463
37 JET, MAIN FUEL (.065) 1399-1465
37 JET, MAIN FUEL (.067( 1399-1467
38 GASKET, MAIN FUEL JET 27-28409
39 SCREW, PLUG - BODY CHANNEL 10-28405
40 GASKET, BODY CHANNEL PLUG SCREW 27-28406
-- GASKET AND PACKING SET (1 PER CARBURETOR) 1399-2015
-- REPAIR PARTS KIT (1 PER CARBURETOR) 1399-1478
-- REPAIR PARTS KIT (1 PER CARBURETOR) 1399-1712
41 GASKET, CARBURETOR FLANGE 27-757911
42 NUT, CARBURETOR MOUNTING STUD 11-29250

CARBURETOR LINKAGE AND CHOKE SOLENOID

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Below is the parts list for Mercury 400 CARBURETOR LINKAGE AND CHOKE SOLENOID:

Mercury 400 CARBURETOR LINKAGE AND CHOKE SOLENOID Diagram
Position No. Part Name OEM Number Supersedes
1 CHOKE SOLENOID, TOP COWL 31593
2 DISCONNECT, KNIFE SPLICE - CHOKE SOLENOID 22647
3 SCREW, CHOKE SOLENOID TO TOP COWL 10-20540
4 LOCKWASHER, CHOKE SOLENOID SCREW 13-26992
5 SCREW, CHOKE SOLENOID TO TOP COWL 10-24773
6 LOCKWASHER, CHOKE SOLENOID SCREW 13-26991
7 GROUND STRAP ASSEMBLY, CHOKE SOLENOID TO ADAPTOR 26716A1
8 SLEEVE, CHOKE SOLENOID WIRE AND HARNESS WIRE 32-26693A1
9 CLAMP, CHOKE WIRE TO STARTER SOLENOID 54-24836
10 "D" WASHER, CHOKE WIRE CLAMP 8M0084613 69205
11 PLUNGER ASSEMBLY, CHOKE SOLENOID 27031A1
12 ADAPTOR PLATE, CHOKE PLUNGER 27710
13 GROMMET, ADAPTOR PLATE 25-26633
14 SCREW, ADAPTOR PLATE TO CHOKE ROD BRACKET 10-20055
15 LOCKWASHER, ADAPTOR PLATE FASTENING SCREW 13-26996
16 WASHER, ADAPTOR PLATE FASTENING SCREW 12-26014
17 WASHER, CHOKE SOLENOID LINK 12-26014
18 COTTER PIN, CHOKE SOLENOID LINK FASTENING 18-26953
19 CARBURETOR ASSEMBLY, COMPLETE Comment: SERIAL 00000000-01307410 1333-1387
19 CARBURETOR ASSEMBLY, COMPLETE Comment: SERIAL 01307411-09999999 1333-1700
20 CLUSTER, THROTTLE LEVER (UPPER CARBURETOR) 27917
21 SCREW, SET - CLUSTER TO THROTTLE LEVER 1395-6027
22 KNOB, CHOKE ROD 20663
22 KNOB, CHOKE ROD 90242A1
23 GROMMET, CHOKE ROD 25-20116
24 "U" LINK, CHOKE KNOB TO CHOKE ROD 22462
25 SCREW, "U" LINK TO CHOKE KNOB 10-69022
26 LOCKWASHER, "U" LINK FASTENING SCREW 13-26996
27 COTTER PIN, CHOKE LEVER AND ROD FASTENING 18-26953
28 CHOKE ROD - UPPER 28977
28A CHOKE ROD AND BRACKET ASSEMBLY - UPPER 28972A1
29 CHOKE ROD - LOWER 27918
30 SCREW, UPPER CHOKE ROD TO LOWER CHOKE ROD 10-30096
31 WASHER, UPPER CHOKE ROD FASTENING SCREW 12-27882
32 RIVET, CHOKE ROD TO THROTTLE SHAFT 17-25391
33 SPRING, CHOKE ROD TO RETAINER 24-20649
33 SPRING, CHOKE ROD TO RETAINER 24-28965
34 RETAINER, CHOKE RED SPRING 28651
34 RETAINER, CHOKE ROD SPRING 27711
35 SCREW, RETAINER TO LOWER CARBURETOR 10-28713
36 CLAMP, THROTTLE PICKUP BRACKET 27870
37 SCREW, CLAMP TO THROTTLE PICKUP BRACKET 10-69022
38 WAHSER, THROTTLE PICKUP BRACKET CLAMPING SCREW 12-30164
39 BRACKET ASSEMBLY, THROTTLE PICKUP 28007A1
40 SCREW, THROTTLE BRACKET MOUNTING 10-29239

CLAMP AND SWIVEL BRACKET

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Below is the parts list for Mercury 400 CLAMP AND SWIVEL BRACKET:

Mercury 400 CLAMP AND SWIVEL BRACKET Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY (SEE NOTE (1) BELOW) 1440-1466A1
2 THUMB SCREW ASSEMBLY 28403A3
3 WASHER, THUMB SCREW 12-28404
4 TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET 28122
5 SHIM, CLAMP BRACKET TO SWIVEL BRACKET 15-25600
6 NUT, TILT TUBE 11-8M2014641 11-826713 23
7 CAP, PLASTIC - TILT TUBE 25606
8 STUD, CLAMP BRACKET 16-59625
9 SPACER, CLAMP BRACKET STUD 23-59624
10 LOCKWASHER, CLAMP BRACKET STUD 13-8M0204647
11 NUT, CLAMP BRACKET STUD 11-22053
12 TILT LOCK PIN ASSEMBLY 17-8M0026068 17-49930A 1
13 SLEEVE, RUBBER - TILT LOCK PIN BUMPER 32-28052
14 TILT STOP LEVER ASSEMBLY 30200A1
15 SCREW, TILT STOP LEVER ANCHOR 10-28339
16 WASHER, WAVE - LEVER ANCHOR SCREW 13-20846
17 NUT, LEVER ANCHOR SCREW 11-24652
18 REVERSE LOCK ASSEMBLY 26903A3
19 COTTER PIN, REVERSE LOCK TO SHAFT 18-45882
20 SPRING, REVERSE LOCK TENSION 24-29821
21 PIN, REVERSE LOCK SPRING ATTACHING 17-25598
22 SHAFT, REVERSE LOCK TO SWIVEL BRACKET 56349
23 SWIVEL BRACKET ASSEMBLY 1444-1801A1
24 FITTING, GREASE - SWIVEL BRACKET 22-69059
25 OIL SEAL (2 OIL SEALS REQUIRED ON LATER PRODUCTION ENGINES) 26-32911
25 OIL SEAL (2 OIL SEALS REQUIRED ON LATER PRODUCTION ENGINES) 26-32911
26 LUBRICAP, SWIVEL BRACKET GREASE FITTING 19-77633Q
27 PIN, UPPER SHOCK MOUNTING 55-28415
28 SPACER, UPPER BUSHING TO CLAMP BRACKET 23-28024
29 WASHER, UPPER BUSHING RETAINER (INNER) 12-28025
30 WAHSER, UPPER BUSHING RETAINER (OUTER) 12-28420
31 BOLT, NYLOCK - UPPER SHOCK MOUNTING PIN 10-28449
32 LOWER SHOCK MOUNTING 55-28413
33 SPACER, LOWER BUSHING TO SWIVEL BRACKET 23-28032
34 WASHER, LOWER BUSHING RETAINER (OUTER) 12-28420
35 BOLT, NYLOCK - LOWER SHOCK MOUNTING PIN 10-28449
36 SHOCK ABSORBER 55-28054
37 BUSHING, RUBBER - SHOCK ABSORBER 23-28055
38 SWIVEL PIN AND TOP YOKE ASSEMBLY Comment: SERIAL 00000000-01363346 17-28418A4
39 NUT, SWIVEL PIN RETAINING 11-71956
40 SWIVEL PIN AND TOP YOKE ASSEMBLY Comment: SERIAL 01363347-09999999 17-28418A4
39 NUT, SWIVEL PIN RETAINING 11-71956
41 BOLT, UPPER MOUNTS TO SWIVEL PIN 10-33986
42 BUMPER, TOP YOKE 30711
43 BUMPER, TOP YOKE 30711
44 BOTTOM YOKE ASSEMBLY (SEE NOTE (2) BELOW Comment: SERIAL 00000000-01365072 30462A1
44 BOTTOM YOKE ASSEMBLY Comment: SERIAL 01365072-09999999 30462A1
45 WASHER, SWIVEL PIN TO BOTTOM YOKE 12-25176
46 SERIAL PLATE 38-29534
47 SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET 10-25612
48 BOLT, CARRIAGE - CLAMP BRACKET TO BOAT TRANSOM 10-68298
49 WAHER, CARRIAGE BOLT 12-68410
50 NUT, CARRIAGE BOLT 11-82670912

COWLING AND FRONT COVER

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Below is the parts list for Mercury 400 COWLING AND FRONT COVER:

Mercury 400 COWLING AND FRONT COVER Diagram
Position No. Part Name OEM Number Supersedes
1 COWL FRONT COVER ASSEMBLY 2104-2654A5
1 COWL FRONT COVER ASSEMBLY 2104-2654A5
2 EMBLEM, FRONT COVER (SEE NOTE BELOW) 26183A5
2 EMBLEM, FRONT COVER 26183A5
3 SCREW, BRACKET TO FRONT COVER 10-29226
4 LOCKWASHER, BRACKET FASTENING SCREW 13-26995
5 NUT, BRACKET FASTENING SCREW 11-26419
6 BUMPER, RUBBER - FRONT COVER BRACKET 29345
7 SCREW, COVER FASTENING 10-29552
8 WASHER, COVER FASTENING SCREW (RUBBER) 12-26162
9 WASHER, COVER FASTENING SCREW (NYLON) 12-27897
7A KNOB, COWL FRONT COVER FASTENING 56848
8 WASHER, COVER FASTENING KNOB (NYLON) 12-26702
9 WASHER, COVER FASTENING KNOB (STEEL) 12-26825
10 SPRING, TENSION - FASTENING KNOB 24-30772
11 ROLL PIN, TENSION SPRING TO KNOB 17-29077
12 BLANKET, SOUND ABSORBING - FRONT COVER 29343
12A STRIP, RUBBER - COWL FRONT COVER 31095
13 WRAP AROUND COWL ASSEMBLY Comment: ORDER CORRECT REPLACEMENT HANDLE, SWIVEL OR HOOK ACCORDING TO THEIR SIZE (#8 OR #10). BOTH SIZES WERE USED 2106-2353A2
14 HANDLE, COWL LATCH 8,21060
14 HANDLE, COWL LATCH 10,46785A1
15 "E" RING, COWL LATCH HINGE PIN 53-21058
16 PIN, HINGE - COWL LATCH HANDLE 17-21057
17 SWIVEL, COWL LATCH 8,25690
17 SWIVEL, COWL LATCH 10,46785A1
18 HOOK, COWL LATCH FASTENING 8,25691
18 HOOK, COWL LATCH FASTENING 10,30413
19 BLANKET, SOUND ABSORBING - WRAP AROUND COWL 24825
-- GLUE, ADHESIVE - BLANKET FASTENING 92-86166Q1

CRANKSHAFT, PISTON AND CONNECTING ROD

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Below is the parts list for Mercury 400 CRANKSHAFT, PISTON AND CONNECTING ROD:

Mercury 400 CRANKSHAFT, PISTON AND CONNECTING ROD Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, FLYWHEEL 11-8M0214915
2 WASHER, FLYWHEEL NUT 12-26617
3 KEY, FLYWHEEL DRIVE 28-20094
4 CRANKSHAFT Comment: SERIAL 00000000-01365967 400-2976A2
4 CRANKSHAFT Comment: SERIAL 01365968-09999999 400-2976A2
5 "O" RING, DRIVE SHAFT SPLINE 25-29619
6 CENTER MAIN BEARING ASSEMBLY 500-5345A4
7 DOWEL PIN, CENTER MAIN BEARING 17-20032
8 BEARING, NEELDE 29-20046T
8 BEARING, NEEDLE 29-20046T
9 RACE, OUTER 20047
10 RING, SNAP - OUTER RACE CLAMPING 53-20048
11 SCREW, CENTER MAIN BEARING CLAMPING 10-28666
12 DOWEL PIN (STEPPED) 17-20379
13 MAIN BEARING ASSEMBLY (VALVE TYPE) 527-1619A4
14 DOWEL PIN, MAIN BEARING 17-20032
15 SCREW, MAIN BEARING CLAMPING 10-22654
13 MAIN BEARING ASSEMBLY (VALVE TYPE) 527-1619A4
14 DOWEL PIN, MAIN BEARING 17-20032
15 SCREW, MAIN BEARING CLAMPING 10-26184
-- NUT, MAIN BEARING CLAMPING SCREW 11-24652
16 REED SET, MATCHED - MAIN BEARING 34-88498A1
17 REED STOP, MAIN BEARING REED VALVES 34-20053
18 WASHER, REED STOP MOUNTING SCREW 12-26014
19 SCREW, REED STOP MOUNTING 10-20055
19 SCREW, REED STOP MOUNTING 10-77280
-- NUT, REED STOP MOUNTING SCREW 11-29469
20 PISTON AND PISTON PIN ASSEMBLY 724-2537A2
21 LOCK RING, PISTON PIN 40-20057
22 RING, PISTON 39-27841A12
23 CONNECTING ROD AND CAP ASSEMBLY (SEE NOTE BELOW) 600-2748A2
24 SCREW, CAP TO CONNECTING ROD 10-45379
25 NUT, CONNECTING ROD SCREW 11-20061
26 BEARING, NEEDLE - CRANKPIN 29-20046T
27 BEARING, NEEDLE - PISTON PIN 29-20063
28 WASHER, NEEDLE LOCATING 12-28121
-- PISTON AND PISTON PIN ASSEMBLY (.015) 724-2553A2
-- RING, PISTON (.015) 39-28616A12

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

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Below is the parts list for Mercury 400 CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Mercury 400 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 END CAP ASSEMBLY, UPPER 1100-339A1
2 OIL SEAL 26-41953
3 "O" RING, UPPER END CAP 25-20081
4 BALL BEARING, UPPER END CAP 30-63742T
5 SHIM, UPPER END CAP TO CRANKCASE AND BLOCK (.002-3-5-10) 15-20082A1
6 SCREW, UPPER END CAP MOUNTING 10-29198
7 CYLINDER BLOCK AND CRANKCASE ASSEMBLY (SEE NOTE BELOW) 831-2414A2
8 BUSHING, CRANKCASE 23-26348
9 DOWEL PIN, CYLINDER BLOCK TO MAIN BEARING 17-20032
10 DOWEL PIN, CYLINDER BLOCK TO CENTER MAIN BEARING 17-20323
11 PLUG, PIPE - WATER PRESSURE HOLE 22-328022
12 STUD, CARBURETOR MOUNTING (1 1/4") 16-21831
13 STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1 5/8") 16-33111
14 DOWEL PIN, CRANKCASE TO CYLINDER BLOCK 17-43044
15 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (3 7/16") 16-8M0034463 16-56297 2
16 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (1 15/16") 16-29989
17 PLUG, PIPE - UPPER OR LOWER BLEED HOLE 22-390721
18 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2") 10-78841
19 SCREW, CRANKCASE TO CYLINDER BLOCK (2 3/4") 10-22039
20 WASHER, CRANKCASE SCREW 12-20084
21 NUT, CRANKCASE FASTENING SCREW 11-29250
22 SCREW, MAIN BEARING LOCKING 10-20089
22 SCREW, MAIN BEARING LOCKING 10-98260
23 TAB WASHER, BEARING LOCKING SCREW 14-20091
24 SCREW, CENTER MAIN BEARING LOCKING 10-20359
25 END CAP ASSEMBLY, LOWER 1102-4181A3
26 CHECK VALVE ASSEMBLY, LOWER END CAP 21-28481A1
27 OIL SEAL, LOWER 26-29477
28 OIL SEAL, UPPER 26-41953
29 "O" RING, LOWER END CAP 25-20081
30 BALL BEARING, LOWER END CAP 30-63742T
31 SHIM, LOWER END CAP TO CRANKCASE AND BLOCK (.002-3-5-10) 15-20085A1
32 SCREW, LOWER END CAP MOUNTING 10-29198
33 GASKET, CYLINDER BLOCK TO MANIFOLD PLATE 27-26923
34 PLATE, EXHAUST MANIFOLD 26922
33 GASKET, MANIFOLD PLATE TO EXHAUST COVER 27-26923
35 COVER, EXHAUST MANIFOLD 28240
36 SCREW, MANIFOLD COVER TO CYLINDER BLOCK 10-28668
36 SCREW, MANIFOLD COVER AND HIGH TENSION LEAD CLIP MOUNTING 10-28666
37 WASHER, MANIFOLD COVER AND HIGH TENSION LEAD CLIP SCREWS 12-20028
38 SWITCH, MERCURY EXHAUST MANIFOLD COVER 58124A1
39 CLAMP, MERCURY SWITCH TO MANIFOLD COVER 54-22875
40 SCREW, MERCURY SWITCH CLAMP FASTENING 10-20401
41 "D" WASHER, CLAMP AND CLIP FASTENING SCREW 8M0084613 69205
42 CLIP, MERCURY SWITCH LEAD WIRE TO MAGNETO 54-25231
43 SCREW, LEAD WIRE CLIP FASTENING 10-20401
44 GASKET, CYLINDER BLOCK COVER 27-22333
45 CYLINDER BLOCK COVER ASSEMBLY (SEE NOTE BELOW) 1000-1A1
46 BUSHING, CYLINDER BLOCK COVER 23-26348
47 SCREW, CYLINDER BLOCK COVER MOUNTING 10-20653
48 NUT, COVER MOUNTING SCREW 11-24652
49 GASKET, TRANSFER PORT COVER 27-279361
50 COVER, TRANSFER PORT 27935
51 SCREW, TRANSFER PORT COVER MOUNTING 10-20540
52 CHECK VALVE ASSEMBLY, BLEED HOSE (UPPER) 22-62365A1
53 CHECK VALVE ASSEMBLY, BLEED HOSE VALVE 21-28481A1
54 HOSE, CYLINDER BLEED (6 1/2") 32-9912688
55 CONNECTOR, CYLINDER BLEED HOSE (LOWER( 22-67902
56 CLAMP, BLEED HOSE TO CHECK VALVE AND CONNECTOR 54-20387

DRIVE SHAFT HOUSING ASSEMBLY

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Below is the parts list for Mercury 400 DRIVE SHAFT HOUSING ASSEMBLY:

Mercury 400 DRIVE SHAFT HOUSING ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 DRIVE SHAFT HOUSING 1522-1567
2 TUBE, WATER INLET 32-25187
3 RING, RUBBER - WATER INLET TUBE 25-24961
4 SEAL, WATER INLET TUBE 26-25192
5 SLEEVE, WATER INLET TUBE 23-23651
6 BAFFLE, EXHAUST RELIEF 24945
7 SCREW, BAFFLE TO DRIVE SHAFT HOUSING 10-25255
8 GASKET, DRIVE SHAFT HOUSING TO BOTTOM COWL 27-24899
9 NUT, POWERHEAD STUDS 11-862902 11-25594
10 SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING 10-25093
11 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING 16-29103
12 NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS 11-8M0204653
13 ROD, PUSH - REVERSE LOCK 28470
14 PIN, REVERSE LOCK LEVER 17-24887
15 COTTER PIN, PUSH ROD 18-25191
16 SPRING, TENSION - PUSH ROD 24-25122
17 LEVER, REVERSE LOCK 52920
18 MOUNT, RUBBER - UPPER 24926A1
19 COVER, UPPER MOUNT - OUTSIDE HALF 79680A1
20 COVER, UPPER MOUNT - INSIDE HALF 79680A1
21 PACKING, "U" CUP 24929
22 WASHER, UPPER MOUNT STUD (17/32 ID) 12-24889
23 WASHER, RUBBER - UPPER MOUNT STUD 12-24891
24 SPACER, UPPER MOUNT STUD Comment: SERIAL 00000000-01363346 23-30474
24 SPACER, UPPER MOUNT STUD Comment: SERIAL 01363347-09999999 23-30474
25 WASHER, UPPER MOUNT STUD (13/32 ID) Comment: SERIAL 00000000-01363346 12-11367
25 WASHER, UPPER MOUNT STUD (25/64 ID) Comment: SERIAL 01363347-09999999 12-11367
26 NUT, UPPER MOUNT STUD 11-23161
27 CAP, RUBBER - UPPER MOUNT 25305
28 SCREW, UPPER MOUNT COVER (1 1/2") 10-28772
29 SCREW, UPPER MOUNT COVER (1 7/8") 10-29389
30 WASHER, MOUNTING COVER SCREW 12-8M0204649
31 NUT, MOUNTING COVER SCREW 11-35888
32 MOUNT, RUBBER - LOWER 75304T1
33 WASHER, RUBBER - LOWER MOUNT 12-28053
34 WASHER, LOWER MOUNT 12-28051
35 WASHER, MOUNTING SCREW (1/16") Comment: USE WITH 28028 BOTTOM YOKE 12-24872
35 WASHER, MOUNTING SCREW (1/8") Comment: USE WITH 30133A1 AND 30462A1 BOTTOM YOKE) 12-30119
36 NUT, MOUNTING SCREW 11-25096
37 SCREW, LOWER MOUNT (5 1/2") Comment: SERIAL 00000000-01365072 10-24874
37 SCREW, LOWER MOUNT (5 1/2") Comment: SERIAL 01365073-09999999 10-75284
38 BUMPER, RUBBER - MOUNTING SCREW 25067
39 COVER, LOWER MOUNT (PORT SIDE) 28241
39 COVER, LOWER MOUNT (STARBOARD SIDE) 28242
40 SCREW, LOWER MOUNT COVER FASTENING 10-29256
41 PLUG, GREASE - REVERSE LOCK HOLE 22-390721

FLYWHEEL ASSEMBLY AND STATOR

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Below is the parts list for Mercury 400 FLYWHEEL ASSEMBLY AND STATOR:

Mercury 400 FLYWHEEL ASSEMBLY AND STATOR Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, FLYWHEEL 11-8M0214915
2 WASHER, FLYWHEEL NUT 12-26617
3 KEY, FLYWHEEL DRIVE 28-20094
4 FLYWHEEL ASSEMBLY 223-2402A7
4 FLYWHEEL ASSEMBLY 215-3289A1
5A WASHER, PULLY TO FLYWHEEL (SEE NOTE BELOW) 12-25293
6A PULLEY, FLYWHEEL 22823
5 FLANGE, FLYWHEEL PULLEY (SEE NOTE BELOW) 29788
6 PULLEY, FLYWHEEL 30306
7 HUB, FLANGE - FLYWHEEL PULLEY 29787
8 DOWEL PIN, FLYWHEEL PULLEY 17-26618
9 RATCHET, FLYWHEEL 50-25263
10 SCREW, RATCHET TO FLYWHEEL 10-29238
11 STATOR, ALTERNATOR - FLYWHEEL 398-1455
12 DISCONNECT, KNIFE SPLICE - STATOR LEAD WIRE 22647
13 SLEEVE, RUBBER - STATOR LEAD WIRE 32-26693A1
14 SCREW, STATOR TO UPPER END CAP 10-68918
15 CLIP, STATOR LEAD TO CRANKCASE FLANGE 54-24836
16 SCREW, STATOR LEAD CLIP FASTENING 10-8M0113176

FUEL PUMP ASSEMBLY

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Below is the parts list for Mercury 400 FUEL PUMP ASSEMBLY:

Mercury 400 FUEL PUMP ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL PUMP ASSEMBLY Comment: SERIAL 00000000-01362197 29178A2
2 GASKET, CHECK VALVE TO HOUSING 27-23005
3 VALVE, CHECK 21-8M0082362 21-30430, 21-F177330, F84330-1
4 RETAINER, CHECK VALVE 23004
5 SCREW, RETAINER TO HOUSING 10-43725
6 GASKET, FUEL PUMP 27-24863
7 DIAPHRAGM, FUEL PUMP 23014
- PLUG, PIPE - FUEL PUMP 22-390721
1 FUEL PUMP ASSEMBLY Comment: SERIAL 01362198-09999999 30269A2
2 GASKET, CHECK VALVE TO HOUSING 27-23005
3 VALVE, CHECK 21-8M0082362 21-30430, 21-F177330, F84330-1
4 RETAINER, CHECK VALVE 23004
5 SCREW, RETAINER TO HOUSING 10-43725
6 GASKET, FUEL PUMP 27-24863
7 DIAPHRAGM, FUEL PUMP 23014
8 COVER, FUEL PUMP 23008
9 GASKET, FUEL PUMP COVER 27-30276
10 SCREW, FUEL PUMP MOUNTING (1 3/4") 10-29126
11 SCREW, FUEL PUMP MOUNTING (1 1/2") 10-29029
12 CONNECTOR, PUMP INLET TO FUEL LINE 22-22949
13 SLEEVE, RUBBER - CONNECTOR 22-22946
14 NUT, CONNECTOR TO FUELK LINE 22-22948
15 FUEL LINE, FUEL PUMP TO LOWER FILTER 32-30035
16 ELBOW, FUEL PUMP INLET 22-22995
17 SLEEVE, RUBBER 22-22946
18 NUT, ELBOW 22-22948
19 FUEL LINE, FUEL PUMP TO ADAPTOR 32-30036
20 ADAPTOR, CHECK UNIT (FUEL LINE) 22833
21 STEM, CHECK UNIT ADAPTOR 23069
22 "O" RING, ADAPTOR STEM 25-16524
23 SPRING, ADAPTOR STEM 24-23067T
24 CUP WASHER, ADAPTOR 30188
25 SCREW, ADAPTOR TO BOTTOM COWL 10-20784
26 NUT, ADAPTOR SCREW 11-24652
-- ELBOW, UPPER FILTER TO FUEL LINE Comment: USE WITH 29178A2 FUEL PUMP 22-59351
-- FUEL LINE, UPPER TO LOWER FILTER Comment: USE WITH 29178A2 FUEL PUMP 32-30040
27 FUEL LINE, UPPER TO LOWER FILTER Comment: (USE WITH 30269A2 FUEL PUMP 32-38527
28 TEE ASSEMBLY, LOWER FILTER Comment: (USE WITH 30269A2 FUEL PUMP 22-25956

GEAR HOUSING ASSEMBLY, COMPLETE(PAGE 1)

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Below is the parts list for Mercury 400 GEAR HOUSING ASSEMBLY, COMPLETE(PAGE 1):

Mercury 400 GEAR HOUSING ASSEMBLY, COMPLETE(PAGE 1) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE - SEE NOTE BELOW 1603-1868A2
1 GEAR HOUSING ASSEMBLY 1603-1868A4
2 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING 16-8M0133358
3 BEARING, ROLLER - DRIVE SHAFT 31-62091T
4 SLEEVE, WATER INLET TUBE 23-23651
5 TUBE, WATER INLET - LOWER 32-23652
6 SEAL, WATER TUBE 26-20232
7 SCREEN, WATER INTAKE - GEAR HOUSING 35-23654
- GASKET, WATER INTAKE SCREEN TO HOUSING 27-31367
8 SCREW, GREASE FILLER AND FLUSHING HOLE 10-79953Q04
9 WASHER, GREASE FILLER AND FLUSHING HOLE SCREW 12-191833
10 SCREW, GEAR HOUSING VENT 10-28653
11 WASHER, GEAR HOUSING VENT SCREW 19643
12 SHAFT, SHIFT - LOWER 25136
13 CLIP, RETAINING - SHIFT SHAFT 53-29641
14 "O" RING, SHAFT SHAFT BUSHING 25-25439
15 BUSHING ASSEMBLY, SHIFT SHAFT 23-46284A1
16 OIL SEAL 26-892361
17 CAM, LOWER - REVERSE LOCKING 52918
18 CAM, UPPER - REVERSE 52919
19 DRIVE SHAFT ASSEMBLY 45-29617A1
20 RING, RETAINING - BALL BEARING 53-29116
21 GEAR, PINION 43-20834
22 TAB WASHER, PINION GEAR SCREW 14-29163
23 SCREW, PINION GEAR TO DRIVE SHAFT 10-20925
24 SHIM, DRIVE SHAFT BEARING TO HOUSING 15-20929A1
25 BEARING, BALL - DRIVE SHAFT 30-72961
26 "O" RING, WATER PUMP CARTRIDGE 25-26722
27 WATER PUMP CARTRIDGE ASSEMLBY 46-29117A1
28 OIL SEAL 26-90562
29 INSERT, WATER PUMP CARTRIDGE 28091
30 KEY, WATER PUMP CARTRIDGE 28-28657
31 IMPELLER, WATER PUMP 47-89983T
32 PIN, IMPELLER DRIVE 28-8M0032837 28-56662
33 PLATE, OUTLET - WATER PUMP COVER 20272
34 WATER PUMP COVER ASSEMBLY 20270A2
35 OIL SEAL 26-23517
36 RING, RUBBER - CENTRIFUGAL SLINGER 25-20273
37 "O" RING, UPPER - DRIVE SHAFT 25-29619

GEAR HOUSING ASSEMBLY, COMPLETE(PAGE 2)

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Below is the parts list for Mercury 400 GEAR HOUSING ASSEMBLY, COMPLETE(PAGE 2):

Mercury 400 GEAR HOUSING ASSEMBLY, COMPLETE(PAGE 2) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, COMPLETE - SEE NOTE BELOW 1603-1868A2
1 GEAR HOUSING ASSEMBLY (SEE PAGE 13 FOR PARTS BREAKDOWN) 1603-1868A4
38 CAM, SHIFT 760394
39 FOLLOWER, CAM 20930
40 SLIDE, CROSS PIN 20843
41 SPRING, CAM FOLLOWER PIN 24-20254
42 SHIM, BALL BEARING TO GEAR HOUSING 15-20928A1
43 BEARING, BALL - FORWARD GEAR 30-20840
44 FORWARD GEAR ASSEMBLY 43-20975A5
45 BEARING, ROLLER - FORWARD GEAR 31-20249
46 RATCHET, SLIDING CLUTCH 52-32189
47 PIN, CROSS - RATCHET TO PROPELLER SHAFT 17-20841
48 RING, RETAINING - CROSS PIN 53-20842
49 SHAFT, PROPELLER 44-25254
50 REVERSE GEAR ASSEMBLY 43-20975A5
51 RING, ADAPTOR - BALL BEARING 20864
52 BEARING, BALL - REVERSE GEAR 30-20839T
53 SHIM, ADAPTOR RING TO GEAR HOUSING 15-20927A1
54 BEARING CARRIER ASSEMBLY 20862A1
55 BEARING, ROLLER 31-20249
56 OIL SEAL 26-90562
57 "O" RING, BEARING CARRIER 25-20863
58 WASHER, GEAR HOUSING COVER 12-22970
59 COVER, GEAR HOUSING 20865
60 WASHER, BACKING (1/8) 12-25251
61 PROPELLER ASSEMBLY (2 BLADE - ALUMINUM 48-22914A2
62 WASHER, BACKING (1/32) 12-25252
63 TAB WASHER, PROPELLER NUT 14-25250
64 NUT, PROPELLER (ALUMINUM) 11-29825
64 NUT, PROPELLER (NYLON) 11-29825

MAGNETO ADAPTOR AND PILOT ASSEMBLY

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Below is the parts list for Mercury 400 MAGNETO ADAPTOR AND PILOT ASSEMBLY:

Mercury 400 MAGNETO ADAPTOR AND PILOT ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 MAGNETO ASSEMBLY, COMPLETE (4D-3) 394-2271A2
2 SHAFT, MAGNETO DRIVE 45-27951
- MAGNETO ADAPTOR AND PILOT ASSEMBLY, COMPLETE 29321A7
3 MAGNETO PILOT ASSEMBLY 39560A1
4 BEARING, BALL - MAGNETO PILOT 30-20066
5 SPRING, HORSESHOE - MAGNETO PILOT 24-27944
6 PIN, ANCHOR - HORSESHOE SPRING TO PILOT 17-27962
7 WASHER, HORSESHOE SPRING TO ANCHOR PIN 12-8M0204649
8 ECONOMISER COLLAR AND PIN ASSEMBLY 27946A1
9 PIN, ECONOMISER COLLAR - SPRING RETAINER 17-27961
10 FITTING, GREASE - ECONOMISER COLLAR 22-25094
11 THROTTLE ACTUATOR ASSEMBLY 38230A1
12 BUSHING, NYLON - THROTTLE ACTUATOR 23-26602
13 SCREW, THROTTLE ACTUATOR TO ECONOMISER COLLAR 10-20665
14 WASHER, THROTTLE ACTUATOR SCREW 12-847883 12-20128
15 SWIVEL, LINKAGE - ECONOMISER COLLAR 27947
16 SWIVEL, AND LINK ROD ASSEMBLY 25996A1
17 ADAPTOR, MAGNETO 66856A1
18 FITTING, GREASE - MAGNETO ADAPTOR 22-25094
19 WASHER, MAGNETO PILOT 12-27939
20 TAB WASHER, ADAPTOR CAP FASTENING 14-27960
21 WASHER, WAVE - MAGNETO BALL BEARING TENSION 13-27959
23 SCREW, ADAPTOR AND PILOT TO MAGNETO 10-30110
24 SCREW, ADAPTOR AND PILOT TO CRANKCASE 10-78841
25 WASHER, ADAPTOR AND PILOT TO CRANKCASE SCREW 12-20084
26 NUT, ADAPTOR AND PILOT TO CRANKCASE SCREW 11-22053
27 PLATE, THROTTLE STOP 53458
28 DECAL, THROTTLE STOP PLATE (STOP ADJUSTMENTS) 37-29315
39 SCREW, THROTTLE STOP ADJUSTING 10-24933
30 NUT, THROTTLE STOP ADJUSTING SCREW 11-20088
31 CAP, NYLON - ADJUSTING SCREW 26852
32 SCREW, THROTTLE STOP PLATE TO ADAPTOR 10-69035
33 KEY, MAGNETO DRIVING 28-28657
-- SPACER, PULLEY TO MAGNETO ADAPTOR CAP (OLD STYLE) 23-27957
-- PULLEY, DRIVEN (OLD STYLE) 29783A2
-- FLANGE, DRIVEN PULLEY (OLD STYLE) 20136
34 HUB, DRIVEN PULLEY (NEW STYLE - SEE NOTE BELOW) 29784
35 DRIVEN PULLEY ASSEMBLY (NEW STYLE - SEE NOTE BELOW) 29783A1
36 ROLL PIN, FLANGE LOCATING (NEW STYLE - SEE NOTE BELOW) 17-24873
37 FLANGE, DRIVEN PULLEY (NEW STYLE - SEE NOTE BELOW) 29785
38 WASHER, PULLEY CLAMPING SCREW 12-20138
39 SCREW, PULLEY CLAMPING 10-32228
40 BELT, TIMING 20140
41 ROD, LINK - UPPER 27949
42 NUT, UPPER LINK ROD ADJUSTING 11-25168
43 SWIVEL, UPPER AND LOWER LINK RODS 27948
44 LEVER, LINKAGE - UPPER 28061
45 LEVER, LINKAGE - LOWER 27941
46 ROD, LINK - LOWER F17950
47 SHAFT, VERTICAL 27940
48 BUSHING, NYLON - VERTICAL SHAFT 23-22981
49 ROLL PIN, VERTICAL SHAFT AND LINKAGE LEVERS 17-25870
50 WASHER, UPPER AND LOWER SWIVEL 12-8M0204649
51 NUT, UPPER AND LOWER SWIVEL TO LEVER AND BRACKET 11-8267089
52 SCREW, SET - LINKAGE LEVER 10-25781
53 WASHER, VERTICAL SHAFT - CENTER 12-25866
54 SPARK PLUG 33-813416
55 PROTECTOR, SPARK PLUG 85-63709A1
57 "O" RING, HIGH TENSION LEAD CABLE TO END CAP COVER 25-25429
58 CLIP, HIGH TENSION LEAD CABLE FASTENING 54-29425
59 CLIP, MERCURY SWITCH AND HARNESS LEADS TO MAGNETO 54-25231
60 SCREW, LEAD CLIP TO MAGNETO 10-20401
61 "D" WASHER, CLIP FASTENING SCREW 8M0084613 69205
62 GROUND STRAP ASSEMBLY, MAGNETO TO CRANKCASE 394-1134A1

MAGNETO ASSEMBLY

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Below is the parts list for Mercury 400 MAGNETO ASSEMBLY:

Mercury 400 MAGNETO ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
- MAGNETO ASSEMBLY, COMPLETE (4D-3) 394-2271A2
1 FRAME, MAGNETO HOUSING 394-1570
2 SCREW, SET - COIL BRIDGE 10-25510
3 LOCKWIRE, COIL BRIDGE SET SCREW 394-1051
4 BEARING, BALL (DRIVE END) 30-24998
5 MAGNETIC ROTOR AND SHAFT 394-1067A1
6 BEARING, BALL (OPPOSITE DRIVE END) 30-49090
7 SUPPORT, BALL BEARING 394-1637
8 SCREW AND LOCKWASHER, SUPPORT TO FRAME 10-25509
9 WIRE ASSEMBLY, PRIMARY GROUND LEAD 84-60466A13
10 SCREW, PRIMARY GROUND 10,10-29182
11 WASHER, PRIMARY GROUND TERMINAL HOLDING 12-30267
12 INSULATOR, PRIMARY GROUND TERMINAL 394-1579
13 WASHER, INSULATING - PRIMARY GROUND SCREW 12-29099
14 BUSHING, INSULATING - HOUSING FRAME 23-62769
15 WASHER, PRIMARY GROUND SCREW 12-26014
16 NUT, LOCK - PRIMARY GROUND SCREW 11-24656
17 NUT, PRIMARY GROUND SCREW 11-68219
18 COIL ASSEMBLY 394-1128A1
19 CLIP, COIL - HIGH TENSION 394-1050
20 LOCKWASHER, COIL TERMINAL 13-23836
21 NUT, COIL CLIP FASTENING 394-1131
22 BREAKER ASSEMBLY 393-1504A11
23 GROMMET, PLASTIC - BREAKER BRACKET 393-1586
24 STUD, PRIMARY LEAD AND TENSION SPRING FASTENING 16-29230
25 NUT, PRIMARY LEAD FASTENING 11-29236
26 HOLDER AND CAM WICK ASSMELBY 394-1106A1
27 WASHER, BREAKER PIVOT PIN 12-26439
28 COTTER PIN, BREAKER TO PIVOT PIN 18-26953
29 SCREW, BREAKER HOLDER TO HOUSING 10-20597
30 CONDENSER 394-1130A1
31 SCREW AND LOCKWASHER, CONDENSER FASTENING 10-25509
32 GASKET, MAGNETO COVER 27-29166
33 COVER, MAGNETO 394-1577A2
34 SCREW, COVER TO FRAME 10-29418
35 TAB WASHER, COVER FASTENING SCREW 14-29157
36 MAGNETO ROTOR ASSEMBLY 394-2602A1
37 CLIP, SPRING 394-1110
38 GASKET, END CAP OVER 27-25725
39 END CAP COVER ASSEMBLY 394-1561A2
40 LEAD ASSEMBLY, HIGH TENSION 394-1065A1
41 BRUSH AND SPRING ASSEMBLY 394-1056A1
42 SCREW, HIGH TENSION CABLE FASTENING 10-25517
43 PIPE PLUG, END CAP COVER 29121
44 SCREW, END CAP COVER TO MAGNETO COVER 10-29418
45 TAB WASHER, COVER FASTENING SCREW 14-29157
46 ELBOW, PLASTIC - MAGNETO COVER VENT 22-996642

MERC 400ML AND MERC 400EL PARTS LIST

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Below is the parts list for Mercury 400 MERC 400ML AND MERC 400EL PARTS LIST:

Mercury 400 MERC 400ML AND MERC 400EL PARTS LIST Diagram
Position No. Part Name OEM Number Supersedes
HOUSING< DRIVE SHAFT 1535-1566
TUBE, WATER INLET 32-25076
DRIVE SHAFT ASSEMBLY 45-29618A1
SHAFT, SHIFT - UPPER 25163
ROD, PUSH - REVERSE LOCK 28593
SWIVEL BRACKET ASSEMBLY 1448-1449A1
SWIVEL PIN AND TOP YOKE ASSEMBLY Comment: SERIAL 00000000-01367174 1448-1449A1
SWIVEL PIN AND TOP YOKE ASSEMBLY Comment: SERIAL 01367175-09999999 17-28419A4
BAFFLE, EXHAUST RELIEF 27898
GEAR HOUSING ASS'Y, COMP. 1603-1868A3

MERC 400S AND MERC 400SL PARTS LIST

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Below is the parts list for Mercury 400 MERC 400S AND MERC 400SL PARTS LIST:

Mercury 400 MERC 400S AND MERC 400SL PARTS LIST Diagram
Position No. Part Name OEM Number Supersedes
FLYWHEEL ASSEMBLY, COMPLETE 211-1414A4

MISCELLANEOUS PARTS/ACCESSORIES

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Below is the parts list for Mercury 400 MISCELLANEOUS PARTS/ACCESSORIES:

Mercury 400 MISCELLANEOUS PARTS/ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
- MERC 350-3, 350-4, 350-5 AND 350-6 PARTS LIST 90-45172
- GASKET SET (MOTOR OVERHAUL) 27-37949A1
- DECAL SET (ENGINE) MERC 350-3 37-56813A2
- DECAL SET (ENGINE) MERC 350-4 37-56813A2
- DECAL SET (ENGINE) MERC 350-5 37-56813A2
- DECAL SET (ENGINE) MERC 350-6 37-56813A2
- SHIPPING CARTON (MOTOR) 94-39394

RECTIFIER, STARTER SOLENOID AND WIRING HARNESS

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Below is the parts list for Mercury 400 RECTIFIER, STARTER SOLENOID AND WIRING HARNESS:

Mercury 400 RECTIFIER, STARTER SOLENOID AND WIRING HARNESS Diagram
Position No. Part Name OEM Number Supersedes
1 RECTIFIER ASSEMBLY 32177A2 29691
2 SLEEVE, RECTIFIER LEAD (RED) 32-26693A1
3 DISCONNECT, KNIFE SPLICE - RECTIFIER LEAD WIRES 22647
4 LOCKWASHER, RECTIFIER MOUNTING SCREW 13-8M0204647
5 NUT, RECTIFIER MOUNTING SCREW 11-21929
6 BRACKET, RECTIFIER MOUNTING 28597
7 SCREW, RECTIFIER BRACKET TO BOTTOM COWL 10-21091
8 NUT, BRACKET MOUNTING SCREW 11-24652
9 CLAMP, LEAD WIRE TO RECTIFIER BRACKET - UPPER (1/4) 54-24836
10 CLAMP, LEAD WIRE TO RECTIFIER BRACKET - LOWER (3/8) 54-22740
11 SCREW, LEAD WIRE CLAMP TO BRACKET 10-8M0113176
12 "D" WASHER, CLAMP FASTENING SCREW 8M0084613 69205
13 SOLENOID, STARTER 32445A1
14 GROUND STRAP ASSEMBLY, SOLENOID TO STARTER 28016A1
15 WIRE, STARTER TO STARTER SOLENOID 84-93389A12
16 LOCKWASHER, SOLENOID TERMINAL (5/16) 13-8M0204647
17 NUT, SOLENOID TERMINAL - INSIDE (5/16) 11-22053
17 NUT, CAP - SOLENOID TERMINAL - OUTSIDE (5/16) 11-26062
18 LOCKWASHER, SOLENOID TERMINAL 10,13-26996
19 NUT, SOLENOID TERMINAL 10,11-68219
20 SCREW, SOLENOID TO STARTER MOTOR 10-29238
21 WIRING HARNESS (INTERNAL) 33401
22 SPRING, GARTER - INTERNAL WIRING HARNESS 24-28975
23 PLATE, BACKING - WIRING HARNESS 26079A2
24 SCREW, BACKING PLATE TO BOTTOM COWL 10-45893
25 "S" CLIP, WIRING HARNESS LEADS TO BOTTOM COWL 54-22783

TOP COWL AND STARTER ASSEMBLY

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Below is the parts list for Mercury 400 TOP COWL AND STARTER ASSEMBLY:

Mercury 400 TOP COWL AND STARTER ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY 177-2355A4
2 STUD, REAR - TOP COWL TO COVER 16-20500
3 STUD, FRONT - TOP COWL TO CRANKCASE 16-20353
4 GROMMET, CHOKE KNOB 25-20116
5 SCREEN, VENT - TOP COWL 28967
6 SCREW, VENT SCREEN TO TOP COWL 10-26668
7 TRIM MOULDING ASSEMBLY, TOP COWL 29228A1
8 SCREW, DECORATIVE - MOULDING TO TOP COWL 10-29226
9 SCREW, BRASS - MOULDING TO TOP COWL 10-29227
10 LOCKWASHER, MOULDING FASTENING SCREW 13-26995
11 NUT, MOULDING FASTENING SCREW 11-26419
12 DECAL SET, TOP COWL 37-29834
12 DECAL SET, TOP COWL 37-46023A1
13 SPACER, TOP COWL STUD 23-20326
14 WASHER, TOP COWL STUD (1/16") 12-20028
15 WASHER, TOP COWL STUD (3/4" OD) 12-69057
-- WASHER, TOP COWL STUD (1/32") 12-20583
16 NUT, TOP COWL FASTENING 11-8267089
17 RETAINER, STARTER SPRING 20155
18 SPRING, STARTER REWIND 24-29340T02
19 BUSHING, SPRING GUIDE 23-28912
20 SHEAVE ASSEMBLY 50-28908
20 SHEAVE ASSEMBLY 50-30994
21 PAWL, STARTER 20162
21 PAWL, STARTER 30596
22 WASHER, WAVE - STARTER PAWL 13-29402
22 WASHER, WAVE - STARTER PAWL 13-36206
23 BUSHING, NYLON - SHEAVE SHAFT SPACER 23-28919
24 SPACER, SHEAVE SHAFT 45477A1
25 RETAINER, WAVE WASHER 26179
26 WASHER, WAVE WASHER RETAINER 12-26180
27 WASHER, WAVE - RETAINER TENSION 13-20160
28 PLATE, RETAINER - STARTER PAWL 20164
28 PLATE, RETAINER - STARTER PAWL 30595
29 SHAFT, SHEAVE 45477A1
30 STARTER CABLE ASSEMBLY 50-12066Q10
31 HANDLE, STARTER CABLE 28747
32 RETAINER, STARTER CABLE AND HANDLE 79470A1
33 PLATE, ROPE GUIDE 30045
34 SCREW, DRIVE, ROPE GUIDE PLATE TO TOP COWL 10-28642
35 TAB WASHER, SHEAVE SHAFT NUT 14-20165
36 NUT, SHEAVE SHAFT (LEFT HAND THREAD) 11-20166
37 HANDLE, CHROME - TOP COWL 31875
38 HANDLE, INSIDE - TOP COWL 31003
38 HANDLE, INSIDE - TOP COWL 31003
39 BUTTON, BUMPER - TOP COWL HANDLE 39413
39 BUTTON, BUMPER - TOP COWL HANDLE 1398-3119
40 WASHER, LOWER HANDLE STUD (3/4" OD) 12-69057
41 WASHER, CENTER HANDLE STUD (1/2" OD) 12-8M0204649
42 NUT, INSIDE HANDLE TO CHROME HANDLE STUDS 11-21825
43 SCREW, FRONT - HANDLE TO TOP COWL (1 1/4") 10-56500
44 NUT, FRONT HANDLE FASTENING SCREW 11-8267089
45 SCREW, CENTER - HANDLE TO TOP COWL (1") 10-29199
46 BUSHING, REAR HANDLE STUD 23-29561
47 LOCKWASHER, REAR HANDLE STUD 13-26992
48 NUT, REAR HANDLE STUD 11-21825

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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