Mercury 40 JET (0P325500 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download
Accessories
Back to TopBelow is the parts list for Mercury 40 JET Accessories:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CHARGING KIT, Battery | 62351A10 | |
- | ANTI-ICING KIT, Carburetor | 828155A7 | |
- | CONVERSION KIT, Cowl Mounted Start Button | 87-825294A2 | |
- | DIODE ASSEMBLY, Dual Engine | 812497A2 | |
- | CONVERSION KIT, Starter Motor | 50-822462A4 | |
- | MOUNTING KIT, Engine, Clamp Screw Mounting | 812432T5 | |
- | EXTENSION KIT, (22.5) (Black) Comment: (Not used on Jet Models) | 824072A3 | |
- | FLUSHING ATTACHMENT | 44357Q2 | |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only) |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (Original Equipment) | 32-877680Q8 | |
- | HORSEPOWER RESTRICTOR KIT, 40 TO 35 HP - Electric Models | 827387A2 | |
- | KEY SWITCH KIT, Remote Ignition | 15000A7 | |
- | SWITCH/LANYARD KIT | 87-19674Q2 | |
- | REGULATOR KIT, Lighting | 95845A5 | |
- | MERCATHODE KIT | 88334A2 | |
- | SWITCH ASSEMBLY | 87-813960A4 | |
- | SENDER KIT, Power Trim | 822573A12 | 822573A11 |
- | POWER TRIM KIT | 822344A11 | 822344A 6 |
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
- | ATTACHING KIT, Remote Control | 826557A1 | |
- | HARNESS KIT, Remote Control And Enrichener | 84-824477A3 | |
- | HARNESS ASSEMBLY | 84-826304A1 | |
- | BRACKET ASSEMBLY, Steering Comment: (Without Carrying Handle) | 816667A2 | |
- | TILLER HANDLE KIT | 821455T8 | |
- | CARRYING HANDLE | 43393A1 | |
- | DIODE ASSEMBLY, Dual Engine | 812497A2 | |
- | CONVERSION KIT, Starter Motor | 50-822462A06 | 50-822462A 5 |
- | FLUSHING ATTACHMENT | 44357Q2 | |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect) |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only) |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings) |
- | HORSE POWER RESTRICTOR KIT Comment: (Black 50) | 815548A8 | |
- | SCREW, (M6 x 70) | 10-8147761 | |
- | KEY SWITCH KIT, Remote Ignition | 15000A7 | |
- | SWITCH/LANYARD KIT | 87-19674Q2 | |
- | MERCATHODE KIT | 88334A2 | |
- | SWITCH KIT, Trim (10.00 Feet), With Or Without Tiller | 87-18286A18 | |
- | TILLER HANDLE KIT Comment: (Black) | 828813A29 | 828813A 6 (Black) |
- | VISUAL WARNING SYSTEM, Low Oil/Overheat | 17334A2 | |
- | REGULATOR KIT, Voltage | 88825A6 | |
- | CHARGING KIT, Battery, Rectifier Comment: (55/60 Work Models) | 62351A10 | |
- | ANTI-ICING KIT, Carburetor | 828155A3 | |
- | CARRYING HANDLE | 43393A1 | |
- | STARTER MOTOR KIT, Electric Comment: (55/60 Work Models) | 50-44369A3 | |
- | CONVERSION KIT, Starter Motor Comment: (55 Manual/60 Bigfoot) | 50-822462A2 | |
- | EXTENSION KIT, (2.5 Inches/64mm) (64 mm) Extension Kit Comment: (Black 50/55/60)(Not used on Jet Models) | 816696A1 | |
- | EXTENSION KIT, (2.5 Inches/64mm) (64 mm) Extension Kit) Comment: (Black 60 Work/Pontoon)(Not used on Jet Models) | 816696A6 | |
- | FLUSHING ATTACHMENT | 44357Q2 | |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 With Quick Disconnect |
- | HOSE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect Engine End Only. | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect Engine End Only | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 With Quick Disconnect Engine End Only |
- | HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings) |
- | REGULATOR KIT, Lighting Comment: (55/60 Work Models) | 95845A5 | |
- | MERCATHODE KIT | 88334A2 | |
- | POWER TRIM KIT Comment: (For use on 60 Bigfoot Models) | 8M0055008 | 855654A 5 (For use on 60 Bigfoot Models) |
- | POWER TRIM KIT Comment: (For use on 55/60 Non Bigfoot/ 55 Electric Start and Jet Models) | 8M0055001 | 830150A 7 (For use on 55/60 Non Bigfoot/ 55 Electric Start and Jet Models) |
- | TRIM SWITCH (Tiller Mounted) | 87-14645A4 | |
- | TANK KIT, Remote Oil Comment: (Jet 40/45/50/60) | 1263-812718A2 | |
- | SWITCH KIT, Trim (10.00 Feet) (3 m) Long | 87-18286A18 | |
- | 35 HP HORSE POWER RESTRICTOR KIT Comment: (Black 50) | 815548A4 | |
- | ADAPTOR KIT Comment: (Jet 40/45) | 850000A2 | |
- | THERMOSTAT KIT Comment: (120 Degree) | 14586A4 | |
- | THERMOSTAT KIT Comment: (55/60) | 850055A2 | |
- | STEERING HANDLE KIT Comment: (60/Jet 40/45) | 816366A48 | 816366A27, 816366A28 (60/Jet 40/45) |
- | VISUAL WARNING SYSTEM (Low Oil/Overhear) | 17334A2 | |
- | ATTACHING KIT, Engine Steering Comment: (Starboard Cable Entry) | 19608A14 | |
- | ATTACHING KIT, Steering Comment: (Port Cable Entry) | 19609A6 | |
- | STEERING KIT, Dual Engine Attaching Kit | 97933A6 | |
- | BRACKET ASSEMBLY, Steering Comment: (Convert Tiller To Remote Storage) | 816667A2 |
Attenuator Plate
Back to TopBelow is the parts list for Mercury 40 JET Attenuator Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ATTENUATOR, Sound | 828164 | |
2 | SCREW, (M6 x 16) | 10-40019127 | |
3 | WASHER, (.2656 x .625 x .0625) Stainless Steel | 12-35462 | |
4 | CAP | 19-815784 | 22-14685 |
5 | BRACKET | 828928 | |
6 | SEAL | 26-812889 | |
7 | BRACKET | 828927 | |
8 | SCREW, (M8 x 100) | 10-4000363 | |
9 | WASHER | 12-4002317 | |
10 | SCREW, (M8 x 100) | 10-4000363 | |
11 | ARM ASSEMBLY | 11399A1 | |
12 | ROLLER | 67748 | |
13 | SCREW, (M5 x 6) | 10-40056103 | |
14 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
15 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Manual) | 32-9912878 | |
15 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Electric) | 32-9912878 | |
16 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) | 32-9912878 | |
17 | FITTING TEE Comment: (Electric) | 22-830285 | |
18 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) | 32-9912878 | |
19 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
20 | GASKET, Flange | 27-8144461 | |
21 | LINK, Throttle | 825204T03 | 825204 3 |
22 | DECAL, Warning, High Voltage Comment: (Manual) | 37-8272822 | |
23 | NOT SOLD SEPARATE, Decal-Caution | NSS | |
24 | NOT SOLD SEPARATE, Decal-Caution in Gear Idle Comment: (Electric) | NSS | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 | |
1 | ATTENUATOR, Sound | 19662 | |
2 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
3 | CAP | 19-815784 | 22-14685 |
4 | SEAL | 26-812889 | |
5 | PLATE, Sound Attenuator | 812874 | |
6 | SCREW, (M8 x 100) | 10-4000363 | |
7 | NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) | NSS | |
8 | NOT SOLD SEPARATE, Decal-Caution | NSS | |
9 | NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) | NSS | |
10 | ARM ASSEMBLY | 11399A1 | |
11 | ROLLER | 67748 | |
12 | SCREW, (M5 x 6) | 10-40056103 | |
13 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
14 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Manual) | 32-9912878 | |
14 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Electric) | 32-9912878 | |
15 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) | 32-9912878 | |
16 | FITTING TEE Comment: (Electric) | 22-830285 | |
17 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) | 32-9912878 | |
18 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
19 | GASKET, Flange | 27-8144461 | |
20 | LINK, Throttle | 825204T03 | 825204 3 |
21 | NOT SOLD SEPARATE, Decal-Caution in Gear Idle | NSS | |
22 | WASHER, (.2656 x .625 x .0625) Stainless Steel | 12-35462 | |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
Bottom Cowl
Back to TopBelow is the parts list for Mercury 40 JET Bottom Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SPRING, Detent | 24-824992 | |
2 | SPRING, Backing | 24-824993 | |
3 | SPRING, Plate | 824994 | |
4 | SCREW, (M5 x 14) | 10-82191916 | |
5 | STRAP | 8280471 | |
6 | SCREW, (M6 x 16) Stainless Steel | 10-4006731 | |
7 | CLAMP, Horizontal Shift Shaft | 8M0039049 | 822008, 822008 1 |
8 | SCREW, (M6 x 30) Stainless Steel | 10-40011130 | |
9 | CAP, Intermediate Lever | 8M0036802 | 822469 |
10 | SCREW, (M6 x 16) | 10-4006731 | |
11 | BUSHING | 23-26954 | |
12 | LEVER, Intermediate | 8M0041741 | 822467 1 |
13 | INSERT | 42927 | |
14 | PIN | 17-8224561 | |
15 | BUSHING | 23-26954 | |
16 | BUSHING | 23-48475 | |
17 | RETAINER, Cable | 822459 | |
18 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-69056 | |
19 | NUT, (M6) Stainless Steel | 11-401386 | |
20 | NUT, (M6) Stainless Steel | 11-401386 | |
21 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-69056 | |
22 | SHIFT LINK | 822470 | |
23 | BUSHING | 23-48475 | |
24 | SHIFT SHAFT, Horizontal | 821483A6 | |
25 | LEVER, Interlock Actuating | 821487 | |
26 | COTTER PIN | 18-26811 | |
27 | SCREW, (#10-16 x .375), Self Tap | 10-878607 | 10-817626 |
28 | CABLE ASSEMBLY, Black (7.50 Inch) | 84-88807A28 | |
29 | SHIFT ROD | 8M0037997 | 825175 1 |
30 | COTTER PIN | 18-210711 | |
31 | PIN, Shift Rod | 17-8251851 | |
32 | LOCKWASHER | 13-827418 | 13-826793 |
33 | LEVER, Shift | 822011 | |
34 | WAVE WASHER | 13-825273 | |
35 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
36 | LATCH | 98889 | |
37 | CUP | 39519 | |
38 | DRIVE SCREW | 10-42975 | |
39 | SEAL | 822423002 | 822423 1 |
40 | GROMMET Comment: (Export -Greenland) | 25-828249 | |
41 | PLUG, Stop Switch | 19-17230 | |
42 | RETAINER, Brass, Switch | 8M0032846 | 12044 1 |
43 | SWITCH, Stop | 87-11083A31 | |
44 | LANYARD ASSEMBLY, Stop Switch | 15920Q54 | |
45 | GROMMET | 25-16226 | |
46 | SEAL, Throttle Cable | 822424001 | 822424 |
47 | PLUG | 19-823874001 | 19-823874 |
48 | BOTTOM COWL | 4010-821511T1 | |
49 | PLUG, Shift Lever | 19-824076001 | 19-824076 |
50 | SHIFT HANDLE | 821490T | 821490 |
51 | GROMMET | 25-8M0179867 | |
51 | GROMMET Comment: (Split-Power Trim) | 25-19565002 | |
52 | PLUG, Warning Alarm | 19-824473 | |
53 | SEAL, Warning Horn | 823572001 | 823572 |
54 | ALARM ASSEMBLY, Audio Warning | 84-8M0210763 | |
55 | WASHER | 12-8M0214930 | |
56 | SCREW, (M5 x 12) | 10-82239312 | |
57 | SWITCH ASSEMBLY Comment: (Power Trim) | 87-8M0042301 | 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim) |
58 | PLUG, Male | 13541 | |
59 | PLUG, Trim Switch | 812830T01 | 812830 1 |
60 | RETAINER | 8M0032848 | 812443 1 |
61 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
62 | SCREW, (M5 x 16) Stainless Steel, Interlock Cable | 10-40011107 | |
63 | SCREW, (M6 x 16) | 10-1993716 | |
64 | CAM, Latch | 822425 | |
65 | WASHER, Wave | 13-12134 | |
66 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
67 | FITTING | 22-813613 | |
68 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
69 | HOSE, (15.00 Inches) | 32-7568058 | |
70 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
71 | LEVER, Cowl Latch | 823573F1 | |
72 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
73 | BUSHING | 23-822003 | |
74 | GROMMET | 25-822002 | |
1 | SPRING, Detent | 24-824992 | |
2 | SPRING, Backing | 24-824993 | |
3 | SPRING, Plate | 824994 | |
4 | SCREW, (M5 x 14) | 10-82191916 | |
5 | STRAP | 8280471 | |
6 | SCREW, (M6 x 16) | 10-4006731 | |
7 | CLAMP | 8M0039049 | 822008, 822008 1 |
8 | SCREW, (M6 x 30) Stainless Steel | 10-40011130 | |
9 | SWITCH Comment: (Electric Handle) | 87-8M0052927 | 87-813960A 3 (Electric Handle) |
10 | SCREW, (M3 x 20) Comment: (Electric Handle) | 10-88075020 | |
11 | PLATE Comment: (Electric Handle) | 824923 | |
12 | HARNESS ASSEMBLY Comment: (Electric Handle) | 84-824934A3 | |
13 | CAP Comment: (Non-Handle) | 8M0036802 | 822469 (Non-Handle) |
14 | SCREW, (M6 x 16) Comment: (Non-Handle) | 10-4006731 | |
15 | LEVER Comment: (Non-Handle) | 8M0041741 | 822467 1 (Non-Handle) |
16 | INSERT Comment: (Non-Handle) | 42927 | |
17 | PIN Comment: (Non-Handle) | 17-8224561 | |
18 | BUSHING Comment: (Non-Handle) | 23-26954 | |
19 | BUSHING Comment: (Non-Handle) | 23-48475 | |
20 | RETAINER Comment: (Non-Handle) | 822459 | |
21 | NUT, (M6) Stainless Steel Comment: (Non-Handle) | 11-401386 | |
22 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Non-Handle) | 12-69056 | |
23 | LINK, Shift Comment: (Non-Handle) | 8224701 | |
24 | BUSHING Comment: (Non-Handle) | 23-48475 | |
25 | LATCH Comment: (Non-Handle) | 98889 | |
26 | CUP Comment: (Non-Handle) | 39519 | |
27 | SHIFT SHAFT, Horizontal | 821483A6 | |
28 | LEVER, Interlock Actuating Comment: (Manual) | 821487 | |
29 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
30 | CABLE ASSEMBLY, Black (7.50 Inch) | 84-88807A28 | |
31 | SHIFT ROD Comment: (Handle) | 8M0037997 | 825175 1 (Handle) |
32 | COTTER PIN Comment: (Handle) | 18-210711 | |
33 | PIN Comment: (Handle) | 17-8251851 | |
34 | LOCKWASHER Comment: (Handle) | 13-827418 | 13-826793 (Handle) |
35 | LEVER, Shift Comment: (Handle) | 822011 | |
36 | WAVE WASHER Comment: (Handle) | 13-825273 | |
37 | SCREW, (M5 x 16) Stainless Steel Comment: (Handle) | 10-40011107 | |
38 | DRIVE SCREW | 10-42975 | |
39 | GROMMET | 25-828462001 | 25-828462 |
40 | PLUG | 19-17230 | |
41 | SEAL, Throttle Cable Comment: (Handle) | 822424001 | 822424 (Handle) |
42 | PLUG, Throttle Cable Comment: (Non-Handle) | 19-823874001 | 19-823874 (Non-Handle) |
43 | BOTTOM COWL Comment: (Black) | 4023-828165A1 | |
44 | CHECK VALVE ASSEMBLY, Drain | 21-817519A1 | |
45 | GROMMET Comment: (Split-Power Trim) | 25-19565002 | |
45 | GROMMET Comment: (Non Power Trim) | 25-8M0179867 | |
46 | PLUG, Shift Lever Comment: (Non-Handle) | 19-824076001 | 19-824076 (Non-Handle) |
47 | HANDLE Comment: (Handle) | 8214901 | |
48 | SEAL, Warning Horn Comment: (Manual Handle) | 823572001 | 823572 (Manual Handle) |
49 | ALARM ASSEMBLY, Audio Warning Comment: (Manual Handle) | 84-8M0210763 | |
50 | WASHER Comment: (Manual Handle) | 12-8M0214930 | |
51 | SCREW, (M5 x 12) Comment: (Manual Handle) | 10-82239312 | |
52 | SCREW, (M5 x 16) Stainless Steel Comment: (Manual Handle) | 10-40011107 | |
53 | SWITCH ASSEMBLY Comment: (Power Trim) | 87-8M0042301 | 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim) |
54 | PLUG, Trim Switch Comment: (Non Power Trim) | 812830T01 | 812830 1 (Non Power Trim) |
55 | RETAINER | 8M0032848 | 812443 1 |
56 | SCREW, (M6 x 16) | 10-1993716 | |
57 | CAM, Latch | 828464 | |
58 | WASHER, Wave | 13-12134 | |
59 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
60 | FITTING | 22-813613 | |
61 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
62 | HOSE, (15.00 Inches) | 32-7568058 | |
63 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
64 | LEVER, Cowl Latch | 823573F1 | |
65 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
66 | BUSHING | 23-822003 | |
67 | GROMMET | 25-822002 | |
68 | PLUG, Warning Alarm Comment: (Electric) | 19-824473 | |
69 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
70 | BUMPER | 8M0043169 | 828465 |
71 | LATCH, Front | 828463 | |
72 | SCREW, (M4 x 16) | 10-4001987 | |
73 | GROMMET | 25-16226 |
Carburetor
Back to TopBelow is the parts list for Mercury 40 JET Carburetor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CARBURETOR, (WME 64) Comment: (Electric 30) | 3301-823799T38 | 3301-823799T11, 3301-823799A11, 3301-823799A 5 (Electric 30) |
1 | CARBURETOR, (WME 97) Comment: (Electric 30) | 3301-823799T38 | 3301-823799T11, 3301-823799A11, 3301-823799A 5 (Electric 30) |
1 | CARBURETOR, (WME 66) Comment: (Manual 40) | 3301-821383T17 | 3301-821383T 3 (Manual 40) |
1 | CARBURETOR, (WME 98) Comment: (Manual 40) | 3301-821383T17 | 3301-821383T 3 (Manual 40) |
1 | CARBURETOR, (WME 67) Comment: (Electric 40) | 3301-821383T18 | 3301-821383T 4 (Electric 40) |
1 | CARBURETOR, (WME 99) Comment: (Electric 40) | 3301-821383T18 | 3301-821383T 4 (Electric 40) |
2 | NOT SOLD SEPARATE, Retaining Ring | NSS | |
3 | LEVER, Oil Pump Comment: (Electric) | 1395-8113521 | |
4 | SCREW, Lever Retainer | 1395-8086121 | |
5 | VALVE, Throttle | 1395-8236371 | |
6 | NOT SOLD SEPARATE, Screw-Throttle Valve | NSS | |
7 | GASKET, Flange | 27-8144461 | |
8 | NOT SOLD SEPARATE, Gasket-Cover Plate | NSS | |
9 | COVER PLATE | 1395-811221 | |
10 | SCREW, Cover Plate | 1395-811220 | |
11 | NOT SOLD SEPARATE, Spring-Idle Needle | NSS | |
12 | NOT SOLD SEPARATE, Idle Needle | NSS | |
13 | LEVER | 1395-808746 | |
14 | BUSHING, Throttle Shaft | 1395-8087431 | |
15 | NOT SOLD SEPARATE, Spring-Throttle Return | NSS | |
16 | SHAFT, Throttle Comment: (Electric) | 1395-8236331 | |
17 | SHAFT, Throttle Comment: (Manual) | 1395-8236323 | |
18 | SCREW | 1395-823634 | |
19 | SCREW, Idle Speed | 1395-8087392 | |
20 | NOT SOLD SEPARATE, Fitting Comment: (Electric) | NSS | |
21 | NOT SOLD SEPARATE, Fitting Comment: (Manual) | NSS | |
22 | VALVE, Inlet Needle | 10-95951 | |
23 | GASKET | 1395-808738 | |
24 | NOT SOLD SEPARATE, Float Shaft | NSS | |
25 | FLOAT | 1395-9594 | |
26 | NOT SOLD SEPARATE, Gasket-Fuel Bowl | NSS | |
27 | BOWL, Fuel Comment: (Manual) | 1395-811695 | 1395-811217 (Manual) |
27 | BOWL, Fuel Comment: (Electric) | 1395-811693 | 1395-9590 (Electric) |
28 | NOT SOLD SEPARATE, Fitting (Part of 1395-811695) Comment: (Manual) | NSS | |
29 | SCREW AND WASHER, (#8-32 x .750) | 1395-808612 | 1399-5132 |
30 | JET, Main Fuel (.066) Comment: (WME-66/67/98/99) | 1399-4215 | |
30 | JET, Main (.054) Comment: (WME-64/97) | 1399-5225 | |
31 | PLUG KIT | 1395-811694 | 1395-9596 1 |
32 | SEAL Comment: (Consists of 4 Seals) | 1395-802731 | |
33 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
34 | COVER, Carburetor | 823587T02 | 823587A 2 |
35 | CAP | 19-815784 | 22-14685 |
36 | SCREW, (M8 x 100) | 10-4000363 | |
37 | PLATE, Carburetor | 8235862 | |
38 | ROLLER | 67748 | |
39 | NOT SOLD SEPARATE, Decal-Caution-Airbox | NSS | |
- | REPAIR KIT, Carburetor | 1395-8236354 | |
- | GASKET SET, Carburetor | 1395-8112231 | |
- | GASKET SET | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 | |
1 | CARBURETOR, (WME 53-1) Comment: Top (Electric 40) | 3301-823799T34 | 3301-823799T 7 Top (Electric 40) |
1 | CARBURETOR, (WME 92-1) Comment: Top (Electric 40) | 3301-823799T34 | 3301-823799T 7 Top (Electric 40) |
1 | CARBURETOR, (WME 53-2) Comment: Center (Electric 40) | 3301-823799T35 | 3301-823799T 8 Center (Electric 40) |
1 | CARBURETOR, (WME 92-2) Comment: Center (Electric 40) | 3301-823799T35 | 3301-823799T 8 Center (Electric 40) |
1 | CARBURETOR, (WME 53-3) Comment: Bottom (Electric 40) | 3301-823799T36 | 3301-823799T 9 Bottom (Electric 40) |
1 | CARBURETOR, (WME 92-3) Comment: Bottom (Electric 40) | 3301-823799T36 | 3301-823799T 9 Bottom (Electric 40) |
1 | CARBURETOR, (WME 69-1) Comment: Top (Manual 40) | 3301-823799T31 | 3301-823799T13, 3301-823799A13 Top (Manual 40) |
1 | CARBURETOR, (WME 91-1) Comment: Top (Manual 40) | 3301-823799T31 | 3301-823799T13, 3301-823799A13 Top (Manual 40) |
1 | CARBURETOR, (WME 69-2) Comment: Center (Manual 40) | 3301-823799T32 | 3301-823799T14, 3301-823799A14 Center (Manual 40) |
1 | CARBURETOR, (WME 91-2) Comment: Center (Manual 40) | 3301-823799T32 | 3301-823799T14, 3301-823799A14 Center (Manual 40) |
1 | CARBURETOR, (WME 69-3) Comment: Bottom (Manual 40) | 3301-823799A33 | 3301-823799T33, 3301-823799T15, 3301-823799A15 Bottom (Manual 40) |
1 | CARBURETOR, (WME 91-3) Comment: Bottom (Manual 40) | 3301-823799A33 | 3301-823799T33, 3301-823799T15, 3301-823799A15 Bottom (Manual 40) |
1 | CARBURETOR, (WME 68-1) Comment: Top (Electric 50) | 3301-824902T28 | 3301-824902T16, 3301-824902A16 Top (Electric 50) |
1 | CARBURETOR, (WME 93-1) Comment: Top (Electric 50) | 3301-824902T28 | 3301-824902T16, 3301-824902A16 Top (Electric 50) |
1 | CARBURETOR, (WME 68-2) Comment: Center (Electric 50) | 3301-824902T29 | 3301-824902T17, 3301-824902A17 Center (Electric 50) |
1 | CARBURETOR, (WME 93-2) Comment: Center (Electric 50) | 3301-824902T29 | 3301-824902T17, 3301-824902A17 Center (Electric 50) |
1 | CARBURETOR, (WME 68-3) Comment: Bottom (Electric 50) | 3301-824902T30 | 3301-824902T18, 3301-824902A18 Bottom (Electric 50) |
1 | CARBURETOR, (WME 93-3) Comment: Bottom (Electric 50) | 3301-824902T30 | 3301-824902T18, 3301-824902A18 Bottom (Electric 50) |
2 | SHAFT, Throttle, Top Comment: (WME 53/68/92/93) | 1395-823632 | |
3 | SHAFT, Throttle, Center Comment: (WME 53/68/92/93) | 1395-823633 | |
4 | SHAFT, Throttle, Bottom Comment: (WME 53/68/92/93) | 1395-823636 | |
2 | SHAFT, Throttle, Top/Bottom Comment: (WME 69/91) | 1395-823632 | |
3 | SHAFT, Throttle, Center Comment: (WME 69/91) | 1395-823633 | |
5 | SCREW, Top/Bottom | 1395-823634 | |
6 | NOT SOLD SEPARATE, Spring-Throttle Return | NSS | |
7 | NOT SOLD SEPARATE, Idle Needle | NSS | |
8 | NOT SOLD SEPARATE, Spring-Idle Needle | NSS | |
9 | NOT SOLD SEPARATE, Gasket-Cover Plate | NSS | |
10 | COVER PLATE | 1395-811221 | |
11 | SCREW, Cover Plate | 1395-811220 | |
12 | GASKET, Flange | 27-8144461 | |
13 | LEVER, Oil Pump, Bottom Comment: (WME 53/68/92/93) | 1395-8113522 | |
14 | SCREW, Lever Retainer, Bottom Comment: (WME 53/68/92/93) | 1395-8086121 | |
15 | SCREW, Throttle Valve | 10-F10155 | |
16 | VALVE, Throttle | 1395-97245 | |
17 | NOT SOLD SEPARATE, Retaining Ring | NSS | |
18 | SHAFT | F10064 | |
19 | GASKET | 1395-808738 | |
20 | NOT SOLD SEPARATE, Gasket-Fuel Bowl | NSS | |
21 | VALVE, Inlet Needle | 10-95951 | |
22 | FLOAT | 1395-9594 | |
23 | SCREW AND WASHER, (#8-32 x .750) | 1395-808612 | 1399-5132 |
24 | BOWL, Fuel Comment: (WME 53/68/92/93) | 1395-811693 | 1395-9590 (WME 53/68/92/93) |
24 | BOWL, Fuel, Top Comment: (WME 69/91) | 1395-811695 | 1395-811217 (WME 69/91) |
24 | BOWL, Fuel, Center/Bottom Comment: (WME 69/91) | 1395-811693 | 1395-9590 (WME 69/91) |
25 | PLUG KIT Comment: (WME 69/91) | 1395-811694 | 1395-9596 1 (WME 69/91) |
26 | SEAL, Consists of 4 Seals | 1395-802731 | |
27 | JET, (.044) Comment: (WME 53/69/91/92) | 1395-7394 | |
27 | JET, (.052) Comment: (WME 68/93) | 1395-6359 | |
- | REPAIR KIT, Carburetor Comment: (1 Per Carburetor) | 1395-8236354 | |
- | GASKET SET, Carburetor Comment: (1 Per Carburetor) | 1395-8112231 | |
- | GASKET SET | 27-828553A97 | |
1 | CARBURETOR, (WME 58-1) Comment: (Top - 60 Electric) | 3301-821854T22 | 3301-821854T 7 (Top - 60 Electric) |
1 | CARBURETOR, (WME 95-1) Comment: (Top - 60 Electric) | 3301-821854T22 | 3301-821854T 7 (Top - 60 Electric) |
1 | CARBURETOR, (WME 58-2) Comment: (Center - 60 Electric) | 3301-821854T23 | 3301-821854T 8 (Center - 60 Electric) |
1 | CARBURETOR, (WME 95-2) Comment: (Center - 60 Electric) | 3301-821854T23 | 3301-821854T 8 (Center - 60 Electric) |
1 | CARBURETOR, (WME 58-3) Comment: (Bottom - 60 Electric) | 3301-821854T24 | 3301-821854T 9 (Bottom - 60 Electric) |
1 | CARBURETOR, (WME 95-3) Comment: (Bottom - 60 Electric) | 3301-821854T24 | 3301-821854T 9 (Bottom - 60 Electric) |
1 | CARBURETOR, (WME 57-1) Comment: (Top - 55/60 Manual) | 3301-821854T19 | 3301-821854T 4 (Top - 55/60 Manual) |
1 | CARBURETOR, (WME 94-1) Comment: (Top - 55/60 Manual) | 3301-821854T19 | 3301-821854T 4 (Top - 55/60 Manual) |
1 | CARBURETOR, (WME 57-2) Comment: (Center - 55/60 Manual) | 3301-821854T20 | 3301-821854T 5 (Center - 55/60 Manual) |
1 | CARBURETOR, (WME 94-2) Comment: (Center - 55/60 Manual) | 3301-821854T20 | 3301-821854T 5 (Center - 55/60 Manual) |
1 | CARBURETOR, (WME 57-3) Comment: (Bottom - 55/60 Manual) | 3301-821854T21 | 3301-821854T 6 (Bottom - 55/60 Manual) |
1 | CARBURETOR, (WME 94-3) Comment: (Bottom - 55/60 Manual) | 3301-821854T21 | 3301-821854T 6 (Bottom - 55/60 Manual) |
2 | SHAFT, Throttle Comment: (Upper)(WME-58/95) | 1395-823632 | |
2 | SHAFT, Throttle Comment: (Upper/Bottom)(WME-57/94) | 1395-823632 | |
3 | SHAFT, Throttle Comment: (Center)(WME-58/95) | 1395-823633 | |
3 | SHAFT, Throttle Comment: (Center)(WME-57/94) | 1395-823633 | |
4 | SHAFT, Throttle Comment: (Bottom)(WME-58/95) | 1395-823636 | |
5 | SCREW Comment: (Upper/Bottom) | 1395-823634 | |
6 | NOT SOLD SEPARATE, Spring-Throttle Return | NSS | |
7 | NOT SOLD SEPARATE, Idle Needle | NSS | |
8 | NOT SOLD SEPARATE, Spring-Idle Needle | NSS | |
9 | NOT SOLD SEPARATE, Gasket-Cover Plate | NSS | |
10 | COVER PLATE | 1395-811221 | |
11 | SCREW, Cover Plate | 1395-811220 | |
12 | GASKET, Flange | 27-8144461 | |
13 | LEVER, Oil Pump Comment: (WME 58/95 -Bottom) | 1395-8113522 | |
14 | SCREW, Lever Retainer Comment: (WME 58/95 -Bottom) | 1395-8086121 | |
15 | SCREW, Throttle Valve | 10-F10155 | |
16 | VALVE, Throttle | 97246 | |
17 | NOT SOLD SEPARATE, Retaining Ring | NSS | |
18 | SHAFT | F10064 | |
19 | GASKET | 1395-808738 | |
20 | NOT SOLD SEPARATE, Gasket-Fuel Bowl | NSS | |
21 | VALVE, Inlet Needle | 10-95951 | |
22 | FLOAT | 1395-9594 | |
23 | SCREW AND WASHER, (#8-32 x .750) | 1395-808612 | 1399-5132 |
24 | BOWL, Fuel Comment: (Upper)(WME-57/94) | 1395-811695 | 1395-811217 (Upper)(WME-57/94) |
24 | BOWL, Fuel Comment: (Center/Bottom)(WME-57/94) | 1395-811693 | 1395-9590 (Center/Bottom)(WME-57/94) |
24 | BOWL, Fuel Comment: (WME-58/95) | 1395-811693 | 1395-9590 (WME-58/95) |
25 | PLUG KIT | 1395-811694 | 1395-9596 1 |
26 | SEAL (Consists of 4 seals) | 1395-802731 | |
27 | JET, Main Fuel (.058) Comment: (.058 - WME-57/94) | 1395-7831 | |
27 | JET, Main (.060) Comment: (WME-58/95) | 1395-6487 | |
28 | WASHER, (.2656 x .625 x .0625) Stainless Steel Comment: (Use one for Top Carburetor Only) | 12-35462 | |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
- | REPAIR KIT, Carburetor Comment: (1 Per Carburetor) | 1395-8236354 | |
- | GASKET SET, Carburetor Comment: (1 Per Carburetor) | 1395-8112231 |
Choke Kit
Back to TopBelow is the parts list for Mercury 40 JET Choke Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CHOKE KIT | 856116A1 | |
1 | CHOKE | 856116 | |
2 | PLATE | 856766 | |
3 | SCREW, (M8 x 120) Stainless Steel | 10-824459120 | |
4 | CABLE, Choke | 856155 | |
5 | SCREW (10-16 X .625) | 10-823042067 | |
6 | WASHER, (.203 x .406 x .040) | 12-89302 | |
7 | RETAINER, Brass, Switch | 8M0032846 | 12044 1 |
Clamp Bracket
Back to TopBelow is the parts list for Mercury 40 JET Clamp Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET Comment: (Port Short)(1 Lower Mounting Hole) | 3411-821773A3 | |
1 | CLAMP BRACKET Comment: (Port Long)(3 Lower Mounting Holes) | 3411-821773T1 | |
2 | CLAMP BRACKET Comment: (Starboard Short) | 3412-821774T6 | |
2 | CLAMP BRACKET Comment: (Starboard Long) | 3412-821774T8 | |
3 | THUMB SCREW ASSEMBLY Comment: (Manual) | 10-818883A1 | |
4 | NOT SOLD SEPARATE, Handle-Manual | NSS | |
5 | NOT SOLD SEPARATE, Rivet-Manual | NSS | |
6 | WASHER Comment: (Manual) | 12-818884 | |
7 | SHOULDER SCREW, Hex Comment: (Manual) | 10-768042 | |
8 | CAP | 8224011 | |
9 | PIN | 17-25810 | |
10 | BEARING | 23-86637 | |
11 | PIN | 17-8224002 | |
12 | NUT, (M10) | 11-40140 | |
13 | WASHER | 12-4002319 | |
14 | ANODE | 97-8252711 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SCREW, (M6 x 25) | 10-8M0204707 | |
17 | STUD, (M10 x 277) | 16-8M0034459 | 16-823656 |
18 | SPACER | 23-824952 | |
19 | NUT, (.500-20) Comment: (Long) | 11-82671117 | |
19 | NUT, (.500-20) Comment: (Short-Top) | 11-82671117 | |
19 | NUT, (M10) (M10 x 1.5) Comment: (Short-Bottom) | 11-4013710 | |
20 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel Comment: (Long) | 12-8M0204648 | |
20 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel Comment: (Short-Top) | 12-8M0204648 | |
20 | WASHER Comment: (Short-Bottom) | 12-4002319 | |
21 | SCREW, (.500-20 x 4.00) Comment: (Long) | 10-814259 | |
21 | SCREW, (.500-20 x 4.00) Comment: (Short-Top) | 10-814259 | |
21 | SCREW Comment: (Short-Bottom) | 10-826110 | |
22 | SEAL KIT | 19624A1 | |
23 | O-RING, (.583 x .103) | 25-29619 | |
24 | SPACER | 23-78861 | |
25 | NUT, (M10) | 11-40140 | |
26 | WASHER | 12-4002319 | |
27 | PIN ASSEMBLY, Tilt Lock Comment: (Work) | 17-8M0026103 | 17-821457A 1 (Work) |
28 | PIN Comment: (Manual Trim) | 17-853923A1 | |
29 | SPRING | 24-821461 | |
30 | LEVER, Shallow Water Drive | 822409 | |
31 | PIN, (.125 x 0.75 Inches) | 17-25319 | |
32 | BUSHING, PLASTIC | 23-824858 | |
33 | ROD, Plastic, Shallow Water Drive | 878580 | 822414 1 |
34 | BUSHING, Plastic | 23-824858 | |
35 | BUSHING | 23-823812 | |
36 | ARM | 822411 | |
37 | LINK ROD | 878563 | 822412 2 |
38 | SPRING | 24-832085A1 | |
39 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
40 | NOT SOLD SEPARATE, Warning Decal | NSS | |
41 | NOT SOLD SEPARATE, Shallow Water Drive Decal | NSS | |
1 | CLAMP BRACKET Comment: (Port) (Black) | 3411-821773T1 | |
2 | CLAMP BRACKET Comment: (Storboard) (Black) | 3412-821774T8 | |
3 | THUMB SCREW ASSEMBLY Comment: (Manual) | 10-818883A1 | |
4 | NOT SOLD SEPARATE, Handle Comment: (Manual) | NSS | |
5 | NOT SOLD SEPARATE, Rivet Comment: (Manual) | NSS | |
6 | WASHER Comment: (Manual) | 12-818884 | |
7 | SHOULDER SCREW, Hex Comment: (Manual) | 10-768042 | |
8 | CAP | 8224011 | |
9 | PIN | 17-25810 | |
10 | BEARING | 23-86637 | |
11 | PIN | 17-8224002 | |
12 | ANODE | 97-8252711 | |
13 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | NUT, (.500-20) | 11-82671117 | |
16 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
17 | SCREW, (.500-20 x 4.00) | 10-814259 | |
18 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
19 | NOT SOLD SEPARATE, Decal-Warning | NSS | |
20 | TRIM, Hydraulic Assist Comment: (Gas Assist Trim) | 828533T1 | |
21 | CABLE ASSEMBLY Comment: (Gas Assist Trim) | 88238A11 | |
22 | LEVER, Tilt Comment: (Gas Assist Trim) | 828924 | |
23 | TILT KNOB Comment: (Gas Assist Trim) | 8M0007469 | 19621 (Gas Assist Trim) |
24 | ARM, Lever Comment: (Gas Assist Trim) | 828930 | |
25 | WAVE WASHER Comment: (Gas Assist Trim) | 13-31030 | |
26 | PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim) | 17-25319 | |
27 | LINK Comment: (Gas Assist Trim) | 8289961 | |
28 | NUT, Stainless Steel Comment: (Gas Assist Trim) | 10-32,11-8M0204718 | |
29 | PIN, (14 mm), Anchor Comment: (Gas Assist/Power Trim) | 17-822481001 | 17-822481 (Gas Assist/Power Trim) |
30 | BUSHING Comment: (Gas Assist/Power Trim) | 23-822482 | |
31 | BUSHING Comment: (Gas Assist/Power Trim) | 23-822484 | |
32 | WASHER Comment: (Gas Assist/Power Trim) | 12-825190 | |
33 | NUT Comment: (Gas Assist/Power Trim) | 11-826712 | 11-40134 14 (Gas Assist/Power Trim) |
34 | SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim) | 10-4009040 | |
35 | WASHER Comment: (Gas Assist/Power Trim) | 12-4002319 | |
36 | NUT, (M10) Comment: (Gas Assist/Power Trim) | 11-40140 | |
37 | PIN, Tilt Lock Comment: (Non-Power Trim) | 17-853923A1 | |
38 | SPRING Comment: (Non-Power Trim) | 24-821461 |
Clamp Bracket(Gas Assist Trim)
Back to TopBelow is the parts list for Mercury 40 JET Clamp Bracket(Gas Assist Trim):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET Comment: (Port) | 3411-821773T1 | |
2 | CLAMP BRACKET Comment: (Storboard) | 3412-821774T8 | |
3 | THUMB SCREW ASSEMBLY Comment: (Manual) | 10-818883A1 | |
4 | NOT SOLD SEPARATE, Handle-Manual | NSS | |
5 | NOT SOLD SEPARATE, Rivet-Manual | NSS | |
6 | WASHER Comment: (Manual) | 12-818884 | |
7 | SHOULDER SCREW, Hex Comment: (Manual) | 10-768042 | |
8 | CAP | 8224011 | |
9 | PIN | 17-25810 | |
10 | BEARING | 23-86637 | |
11 | PIN, Tilt Stop | 17-8224002 | |
12 | ANODE | 97-8252711 | |
13 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | NUT, (.500-20) | 11-82671117 | |
16 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
17 | SCREW, (.500-20 x 4.00) | 10-814259 | |
18 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
19 | NOT SOLD SEPARATE, Decal-Warning | NSS | |
20 | TRIM, Hydraulic Assist Comment: (Gas Assist Trim) | 828533T1 | |
21 | CABLE ASSEMBLY Comment: (Gas Assist Trim) | 88238A11 | |
22 | LEVER, Tilt Comment: (Gas Assist Trim) | 828924 | |
23 | TILT KNOB Comment: (Gas Assist Trim) | 8M0007469 | 19621 (Gas Assist Trim) |
24 | ARM, Lever Comment: (Gas Assist Trim) | 828930 | |
25 | WAVE WASHER Comment: (Gas Assist Trim) | 13-31030 | |
26 | PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim) | 17-25319 | |
27 | LINK Comment: (Gas Assist Trim) | 8289961 | |
28 | NUT, Stainless Steel Comment: (Gas Assist Trim) | 10-32,11-8M0204718 | |
29 | PIN, (14 mm) Comment: (Gas Assist/Power Trim) | 17-822481001 | 17-822481 (Gas Assist/Power Trim) |
30 | BUSHING Comment: (Gas Assist/Power Trim) | 23-822482 | |
31 | BUSHING Comment: (Gas Assist/Power Trim) | 23-822484 | |
32 | WASHER Comment: (Gas Assist/Power Trim) | 12-825190 | |
33 | NUT Comment: (Gas Assist/Power Trim) | 11-826712 | 11-40134 14 (Gas Assist/Power Trim) |
34 | SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim) | 10-4009040 | |
35 | WASHER Comment: (Gas Assist/Power Trim) | 12-4002319 | |
36 | NUT, (M10) Comment: (Gas Assist/Power Trim) | 11-40140 | |
37 | NOT SOLD SEPARATE, Decal-Shallow Water Drive | NSS |
Clamp Bracket(Manual)
Back to TopBelow is the parts list for Mercury 40 JET Clamp Bracket(Manual):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CLAMP BRACKET ASSEMBLY Comment: (Black-Port) | 3420-8M0084195 | 3420-822868A 1 (Black-Port) |
2 | FITTING, Grease | 22-8M0169588 | |
3 | PIN, Groove | 17-99604 | |
4 | CLAMP BRACKET Comment: (Black) | 3419-822867F1 | |
5 | LEVER ASSEMBLY, Tilt Lock Comment: (Black) | 893704T01 | 19618A 2 (Black) |
6 | SPRING | 24-99622 | |
7 | NYLINER | 23-65830 | |
8 | SPRING | 24-812708 | |
9 | KNOB Comment: (Black) | 812709 | 812709T, 812709F 1 (Black) |
10 | PIN, Groove | 17-99615 | |
11 | WASHER | 12-19619 | |
12 | BRACKET, Anchor Comment: (Black) | 18486F5 | |
13 | ANODE KIT | 97-818298Q1 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SCREW, (M8 x 30) | 10-85594030 | |
17 | SCREW, (M8 x 35) | 10-8M0000586 | |
18 | WASHER, (.330 x .560 x .060) Stainless Steel | 12-843108 | |
19 | NUT, (M8) Stainless Steel | 11-401388 | |
20 | PIN ASSEMBLY, Tilt Lock | 17-8M0026068 | 17-49930A 1 |
21 | SPRING | 24-821461 | |
22 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
23 | NUT, (.875-14) | 11-858869 | 11-30499 |
24 | SCREW, (.500-20 x 4.00) | 10-814259 | |
25 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
26 | NUT, (.500-20) | 11-82671117 | |
27 | LINK | 8M0084737 | |
28 | LEVER ASSEMBLY, Tilt | 19615A05 | |
29 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
30 | WASHER, (.520 x .850 x .060) Nylon - Black | 12-8M0042643 | 12-19605 |
31 | WAVE WASHER | 13-99611 | |
32 | TILT KNOB | 8M0007469 | 19621 |
33 | SCREW, (.375-16 x .62) | 10-19611 | |
34 | DECAL, Tilt Lock | 37-830253 | 37-814743 3, 37-826546 |
35 | NOT SOLD SEPARATE, Decal-Warning | NSS | |
36 | THUMB SCREW ASSEMBLY | 10-818883A1 | |
37 | WASHER | 12-818884 | |
38 | SHOULDER SCREW, Hex | 10-768042 | |
39 | NOT SOLD SEPARATE, Handle | NSS | |
40 | NOT SOLD SEPARATE, Rivet | NSS |
Cowl, Top and Bottom
Back to TopBelow is the parts list for Mercury 40 JET Cowl, Top and Bottom:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY, Black-Electric | 100-8M0107016 | |
1 | TOP COWL ASSEMBLY, Silver-Electric | 4000-813010T14 | 4000-813010A14, 4000-813010A 9, 4000-813010T13, 4000-813010A13 |
1 | TOP COWL ASSEMBLY, Black-Manual | 100-8M0107142 | |
1 | TOP COWL ASSEMBLY, Silver-Manual | 4005-816534T14 | 4005-816534A14, 4005-816534A 9 |
2 | SHIELD, Air Inlet | 824666 | 813095 1 |
3 | SCREW, (M6 x 16) | 10-4006731 | |
4 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 | |
5 | NOT SOLD SEPARATE, Envelope | NSS | |
6 | BRACKET, Cowl Support - Black | 813548A3 | |
6 | BRACKET, Cowl Support - Silver | 813548A6 | |
7 | SCREW, (M4 x 14.5) | 10-8231871 | |
8 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
9 | NUT, (M4) | 11-8237515 | |
10 | BRACKET, Cowl Support Comment: (Rear) | 813549A2 | |
11 | SCREW, (M4 x 14.5) | 10-8231871 | |
12 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
13 | NUT, (M4) | 11-8237515 | |
14 | SOUND BLANKET KIT (Hot Glue Adhesive) Comment: (Electric/Manual) | 814336A02 | 814336A 1 (Electric/Manual) |
14 | SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive) Comment: (Electric/Manual) | 814336A02 | 814336A 1 (Electric/Manual) |
15 | NOT SOLD SEPARATE, Sound Blanket-Manual | NSS | |
16 | NOT SOLD SEPARATE, Sound Blanket-Starboard | NSS | |
17 | NOT SOLD SEPARATE, Sound Blanket-Port | NSS | |
18 | NOT SOLD SEPARATE, Sound Blanket-Rear | NSS | |
19 | SEAL | 8M0043150 | 44462 2 |
20 | GAUGE KIT, Oil Level Comment: (Electric) | 813504A1 | |
21 | GROMMET Comment: (Electric) | 813505 | |
22 | RETAINER Comment: (Electric) | 113171 | |
23 | NUT Comment: (Electric) | 11-65110 | |
24 | DEFLECTOR KIT, Air | 823593A1 | |
25 | MOUNT | 813546003 | 813546 2 |
26 | BRACKET ASSEMBLY, Latch Roller | 893763 | 18173 |
27 | SCREW, (M6 x 16) | 10-4006731 | |
28 | BOTTOM COWL Comment: (Black) | 2197-812512A8 | |
29 | SEAL | 8M0043162 | 813607 |
30 | BUMPER | 8M0043169 | 828465 |
31 | SWITCH ASSEMBLY Comment: (Power Trim) | 87-8M0042301 | 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim) |
32 | PLUG Comment: (Non Power Trim) | 812830T01 | 812830 1 (Non Power Trim) |
33 | RETAINER | 8M0032848 | 812443 1 |
34 | FITTING | 22-813613 | |
35 | SEAL | 813606003 | 813606 2 |
35 | SEAL | 813606003 | 813606 2 |
36 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
37 | SEAL | 813605003 | 813605 2 |
38 | HOSE, (15.00 Inches) | 32-7568058 | |
39 | SCREW, (M6 x 16) | 10-4006731 | |
40 | BRACKET, Cable Retainer | 19812T03 | |
41 | DRIVE SCREW | 10-42975 | |
42 | LATCH | 98889 | |
43 | CUP | 39519 | |
44 | CABLE ASSEMBLY | 84-88807A28 | |
45 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
46 | SCREW, (M6 x 50) | 10-4000335 | |
47 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-35280 | |
48 | WAVE WASHER | 13-37642 | |
49 | BUSHING | 23-19428 | |
50 | LEVER, Cowl Latch | 813547F1 | |
51 | BUSHING KIT, Cowl Latch | 826354A1 | |
52 | NOT SOLD SEPARATE, Bushing | NSS | |
53 | LATCH CAM | 813604 | |
54 | NUT, (M6) Stainless Steel | 11-401386 | |
55 | TRIM COVER | 812717T1 | |
56 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 |
Crankshaft, Pistons and Connecting Rods
Back to TopBelow is the parts list for Mercury 40 JET Crankshaft, Pistons and Connecting Rods:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY | 2411-827954T2 | |
2 | GEAR ASSEMBLY | 43-43019A2 | |
3 | BEARING, Ball | 30-63742T | |
4 | RING, Retaining | 53-812877 | |
5 | KEY, Woodruff | 28-91800 | |
6 | BEARING ASSEMBLY, Roller Comment: (Top) | 31-818889A1 | |
7 | SEAL, Oil | 26-8173971 | |
8 | BEARING ASSEMBLY, Center Main | 827955A2 | |
9 | NOT SOLD SEPARATE, Roller | NSS | |
10 | NOT SOLD SEPARATE, Ring-Seal | NSS | |
11 | PISTON ASSEMBLY Comment: (Standard) | 705-850026T1 | |
11 | PISTON Comment: (.015 Oversize) | 705-850026T2 | |
12 | LOCK RING | 53-857196 | 40-52035 |
13 | RING SET, Piston Comment: (Standard) | 39-831255A6 | |
13 | RING SET, Piston Comment: (.015 Oversize) | 39-821695A6 | |
14 | NOT SOLD SEPARATE, Piston Ring Comment: (Chrome Face) | NSS | |
15 | CONNECTING ROD ASSEMBLY | 640-9612A6 | |
16 | WASHER | 12-8M0012298 | 12-812876 |
17 | BEARING | 29-8M0214934 | |
18 | SCREW, (.250-28 Special) | 10-91012 | |
19 | BEARING KIT | 8M0234886 | |
- | POWERHEAD ASSEMBLY | 852071T97 | 852071A97 |
Crankshaft, Pistons and Connection Rods
Back to TopBelow is the parts list for Mercury 40 JET Crankshaft, Pistons and Connection Rods:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY | 2411-827954T3 | |
2 | GEAR ASSEMBLY | 43-43019A2 | |
3 | BEARING, Ball | 30-63742T | |
4 | RING, Retaining | 53-812877 | |
5 | KEY, Woodruff | 28-91800 | |
6 | BEARING ASSEMBLY, Roller, Top | 31-818889A1 | |
7 | SEAL, Oil | 26-8173971 | |
8 | BEARING ASSEMBLY | 827955A2 | |
9 | NOT SOLD SEPARATE, Roller | NSS | |
10 | NOT SOLD SEPARATE, Ring-Seal | NSS | |
11 | PISTON ASSEMBLY Comment: (Standard) | 705-850026T1 | |
11 | PISTON Comment: (.015 Oversize) | 705-850026T2 | |
12 | LOCK RING | 53-857196 | 40-52035 |
13 | RING SET, Piston Comment: (Standard) | 39-831255A6 | |
13 | RING SET, Piston Comment: (.015 Oversize) | 39-821695A6 | |
14 | NOT SOLD SEPARATE, Piston Ring-Chrome Face | NSS | |
15 | CONNECTING ROD ASSEMBLY | 640-9612A6 | |
16 | WASHER | 12-8M0012298 | 12-812876 |
17 | BEARING | 29-8M0214934 | |
18 | SCREW, (.250-28 Special) | 10-91012 | |
19 | BEARING KIT | 8M0234886 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
Crankshaft/Piston/Flywheel
Back to TopBelow is the parts list for Mercury 40 JET Crankshaft/Piston/Flywheel:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT, (M16) | 11-42979 | |
2 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
3 | FLYWHEEL Comment: (Electric) | 261-859233T23 | 261-859233T22, 261-859233T12, 261-859233T 2 (Electric) |
4 | FLYWHEEL Comment: (Manual) | 261-859233T24 | 261-859233T20, 261-859233T14, 261-859233T 4 (Manual) |
5 | CRANKSHAFT ASSEMBLY | 493-821369T01 | 493-821369A 1 |
6 | GEAR ASSEMBLY, Driver | 43-43019A2 | |
7 | KEY, Woodruff | 28-91800 | |
8 | BEARING, Ball | 30-63742T | |
9 | RING, Retaining | 53-812877 | |
10 | BEARING ASSEMBLY, Roller | 31-818889A1 | |
11 | SEAL, Oil | 26-8173971 | |
12 | BEARING ASSEMBLY, Center Main | 827955A2 | |
13 | NOT SOLD SEPARATE, Roller | NSS | |
14 | NOT SOLD SEPARATE, Ring-Seal | NSS | |
15 | CONNECTING ROD ASSEMBLY Comment: (With Steel Bearings) | 640-9612A6 | |
15 | CONNECTING ROD ASSEMBLY Comment: (With Plastic Bearings) | 640-9612A6 | |
16 | SCREW, (.250-28 Special) | 10-91012 | |
17 | BEARING KIT Comment: (Steel) | 8M0234886 | |
17 | BEARING KIT Comment: (Plastic) | 8M0234886 | |
18 | BEARING | 29-8M0214934 | |
19 | WASHER | 12-8M0012298 | 12-812876 |
20 | PISTON Comment: (Standard) | 705-850026T3 | |
20 | PISTON Comment: (.015 Oversize) | 705-850026T2 | |
21 | LOCK RING | 53-857196 | 40-52035 |
22 | RING SET, Piston Comment: (Standard) | 39-821695A4 | |
22 | RING SET, Piston Comment: (.015 Oversize) | 39-821695A1 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Cylinder Block
Back to TopBelow is the parts list for Mercury 40 JET Cylinder Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK | 890-821358T5 | |
2 | PLUG, Pipe (.125-27) Brass | 22-328022 | |
3 | SCREW, (M8 x 80) | 10-81742780 | |
4 | CARRIER ASSEMBLY | 812888A2 | |
5 | CHECK VALVE Comment: SN# 1B859739 & Below | 21-42657A3 | |
5 | CHECK VALVE Comment: SN# 1B859740 & Up | 21-42657A4 | |
6 | CHECK VALVE | 21-8282182 | |
7 | FITTING, Barbed, Barbed Comment: (Electric) | 22-56759 | |
8 | SCREW, (M8 x 40) | 10-81742740 | |
9 | CONNECTOR, Male | 22-85439001 | |
10 | PIN, Center Main | 17-8M0084653 | 17-812870 1 |
11 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
12 | PLUG, Pipe (.125-27) Brass | 22-390721 | |
13 | PLUG, Pipe (.375-18) | 22-185981 | |
14 | FITTING | 22-15133 | |
15 | END CAP ASSEMBLY | 1171-9812A8 | |
16 | SEAL, Oil | 26-828932 | 26-821756 |
17 | SEAL | 26-41953 | |
18 | O-RING, (2.175 x .175) | 25-8M0142854 | |
19 | SCREW, (M8 x 20) | 10-81742720 | |
20 | O-RING, (.614 x .070), Included With Reference 1 Comment: (Manual) | 25-48462 | |
21 | COVER Comment: (Manual) | 8129962 | |
22 | SCREW, (M5 x 20) Stainless Steel Comment: (Manual) | 10-40011108 | |
23 | GASKET, Included With Reference 1 | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
24 | TUBING, (20.00 Feet Bulk) (Cut to 1.50 Inch Length) | 32-892024122 | 32-99130122 |
25 | CHECK VALVE, Double End | 21-149126 | |
26 | TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) | 32-892024122 | 32-99130122 |
27 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon (.125 Male) | 22-996642 | |
28 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
29 | SENDER | 787994 | |
30 | RETAINER | 889733 | 44552 |
31 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
32 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
33 | SCREW, (#10-16 x .600) Comment: (Quantity of 3 on Electric) | 10-878609 | 10-812832 1 (Quantity of 3 on Electric) |
34 | TIE STRAP, (8.00 Inches) Comment: (Electric) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 (Electric) |
35 | CLAMP, Connector Comment: (Electric) | 8261151 | |
36 | STUD, (M6 x 44) | 16-8161949 | |
37 | NOT SOLD SEPARATE, Decal-Sterialization | NSS | |
38 | GASKET, Included With Reference 1 | 27-8128672 | |
39 | POPPET | 8128821 | |
40 | DIAPHRAGM | 812887002 | 812887 1 |
41 | WASHER | 12-94182 | |
42 | SCREW, (#10-16 x .750) | 10-69570 | |
43 | SPRING | 24-47968 | |
44 | THERMOSTAT, 54°C (130°F) | 895338 | F97068-2, F97068, F97068-1, F97098-1 |
44 | THERMOSTAT, 62°C (143°F) | 895338 | F97068-2, F97068, F97068-1, F97098-1 |
45 | COVER | 8M0036859 | 19074 1 |
45 | COVER Comment: (Greenland) | 190742 | |
46 | SCREW, (M8 x 25) Stainless Steel, Included With Reference #1 | 10-40011149 | |
47 | GASKET, Thermostat (Included With Reference #1) | 27-8M0204714 | |
- | GASKET SET | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Cylinder Block and Crankcase
Back to TopBelow is the parts list for Mercury 40 JET Cylinder Block and Crankcase:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK Comment: (A = Torque Sequence) | 2801-827953T7 | |
2 | SCREW, (M8 x 80) | 10-81742780 | |
3 | SCREW, (M8 x 30) | 10-81742730 | |
4 | CHECK VALVE | 21-426585 | |
5 | TUBING, (240.00 Inches Bulk) (Cut to 15.00 Inch Length) | 32-892024122 | 32-99130122 |
6 | CHECK VALVE, Press-In | 21-426232 | |
7 | CARRIER ASSEMBLY | 812888A2 | |
8 | CHECK VALVE | 21-42657A4 | |
9 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
10 | NUT, (M6) Stainless Steel | 11-400212 | |
11 | CAP | 42942 | |
12 | PIN, Dowel - Without Hole (.375 x .625), Locating | 17-43044 | |
13 | PIN, Bearing Race | 17-8M0084653 | 17-812870 1 |
14 | GASKET | 27-827284 | |
15 | STUD, (M6 x 44) | 16-8161949 | |
16 | PLUG, Pipe (.375-18) | 22-185981 | |
17 | PLUG, Pipe (.125-27) Brass | 22-328022 | |
18 | ELBOW | 22-19725 | |
19 | CHECK VALVE | 21-426585 | |
20 | COVER | 827251A1 | |
21 | LIFTING EYE Comment: (Manual) | 850897 | |
22 | SCREW, (M8 x 25) Stainless Steel Comment: (Manual) | 10-40011149 | |
23 | NOT SOLD SEPARATE, Decal-Serialization | NSS | |
24 | SCREW, (M8 x 25) Stainless Steel | 10-40011149 | |
25 | CARRIER | 889735 | 827365 |
26 | THERMOSTAT, 43°C (110°F) | 850055001 | 850055 |
27 | SEAL | 26-854639001 | 26-854639 |
28 | SENDER, Temperature | 787992 | |
29 | RETAINER | 889733 | 44552 |
30 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
31 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
32 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
33 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) | 12-8M0204663 | |
34 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) | 12-69056 | |
35 | WING NUT Comment: (Electric) | 11-816872 | |
36 | FITTING, Barbed Comment: (Electric) | 22-56759 | |
37 | COVER Comment: (Manual) | 8129962 | |
38 | O-RING, (.614 x .070) Comment: (Manual) | 25-48462 | |
39 | SCREW, (M5 x 20) Stainless Steel Comment: (Manual) | 10-40011108 | |
40 | TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) | 32-892024122 | 32-99130122 |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 | |
1 | CYLINDER BLOCK | 2801-827953T4 | |
2 | SCREW, (M8 x 80) | 10-81742780 | |
3 | SCREW, (M8 x 30) | 10-81742730 | |
4 | CHECK VALVE | 21-426585 | |
5 | TUBING, (240.00 Inches Bulk) (Cut to 15.00 Inch Length) | 32-892024122 | 32-99130122 |
6 | CHECK VALVE, Press-In | 21-426232 | |
7 | CARRIER ASSEMBLY | 812888A2 | |
8 | CHECK VALVE | 21-42657A4 | |
9 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
10 | NUT, (M6) Stainless Steel | 11-400212 | |
11 | CAP | 42942 | |
12 | PIN, Dowel - Without Hole (.375 x .625), Locating | 17-43044 | |
13 | PIN, Center Main-Bearing Race | 17-8M0084653 | 17-812870 1 |
14 | GASKET | 27-827284 | |
15 | STUD, (M6 x 44) | 16-8161949 | |
16 | PLUG, Pipe (.375-18) | 22-185981 | |
17 | PLUG, Pipe (.125-27) Brass Comment: (Electric) | 22-328022 | |
18 | PLUG, Pipe (.125-27) Brass Comment: (Manual) | 22-328022 | |
19 | PLUG, Pipe (.125-27) Brass | 22-328022 | |
20 | ELBOW | 22-19725 | |
21 | CHECK VALVE | 21-426585 | |
22 | COVER | 827251A1 | |
23 | LIFTING EYE Comment: (Manual) | 850897 | |
24 | SCREW, (M8 x 25) Stainless Steel Comment: (Manual) | 10-40011149 | |
25 | NOT SOLD SEPARATE, Decal-Serialization | NSS | |
26 | SCREW, (M8 x 25) Stainless Steel | 10-40011149 | |
27 | CARRIER Comment: (Electric) | 889735 | 827365 (Electric) |
28 | THERMOSTAT, 43°C (110°F) Comment: (Electric) | 850055001 | 850055 (Electric) |
29 | SEAL Comment: (Electric) | 26-854639001 | 26-854639 (Electric) |
30 | SENDER, Temperature | 787992 | |
31 | RETAINER | 889733 | 44552 |
32 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
33 | WASHER, (.203 x .500 x .032) | 12-8M0204666 | |
34 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) | 12-8M0204663 | |
35 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) | 12-69056 | |
36 | WING NUT Comment: (Electric) | 11-816872 | |
37 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon Comment: (Electric) | 22-996642 | |
38 | FITTING, Elbow 45 Degree (1.25) Comment: (Manual) | 22-782792 | |
39 | FITTING, Barbed Comment: (Electric) | 22-56759 | |
40 | COVER Comment: (Manual) | 8129962 | |
41 | O-RING, (.614 x .070) Comment: (Manual) | 25-48462 | |
42 | SCREW, (M5 x 20) Stainless Steel Comment: (Manual) | 10-40011108 | |
43 | TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) | 32-892024122 | 32-99130122 |
44 | DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electric-Non Handle) | 37-881865 | 37-825064 (Start In Gear) (Electric-Non Handle) |
- | POWERHEAD ASSEMBLY | 852071T97 | 852071A97 |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
Driveshaft Housing
Back to TopBelow is the parts list for Mercury 40 JET Driveshaft Housing:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 55) Stainless Steel | 10-40011155 | |
2 | GROMMET | 25-93221002 | |
3 | CLAMP | 99019 | |
4 | SEAL, Water Tube | 42941001 | |
5 | TUBE, Water Comment: (Short) | 32-8M0042795 | 32-881200 2 (Short) |
5 | TUBE, Water Comment: (Long) | 32-8M0042794 | 32-881200 1 (Long) |
6 | TUBE, Exhaust | 8M0046061 | 824697 1 |
7 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
8 | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
9 | ADAPTOR PLATE | 821439T4 | |
10 | PIN, Dowel | 17-23784 | |
11 | SCREW, (M10 x 75) Hex Flange - Stainless Steel | 10-4010875 | |
12 | SEAL, Bottom Cowl | 8M0043148 | 821510 |
13 | COUPLER | 822419 | |
14 | GROMMET, Shift Shaft | 25-822408001 | 25-822408 |
15 | SHIFT SHAFT, Upper | 880042 | 822418 |
16 | WASHER, (.203 x .406 x .040) | 12-89302 | |
17 | PIN | 17-822417 | |
18 | COTTER PIN | 18-210711 | |
19 | SCREW, (M12 x 162) | 8M0000520 | 10-822396 |
20 | MOUNT | 1400-8M4501487 | 8M0021334, 881898, 821441 |
21 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
22 | WASHER, Neoprene | 12-32834 | |
23 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
24 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
25 | TRIM COVER | 821512A4 | |
26 | BUMPER | 8M0043155 | 822421 |
27 | SCREW, (M5 x .8 x 60) | 10-826173 | |
28 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
29 | NUT, (M5) Stainless Steel | 11-401365 | |
30 | SEAL, Exhaust Bucket | 8249423 | |
31 | BUCKET, Exhaust | 8M0036863 | 824795 |
32 | BUMPER, Trim Cover | 8M0043170 | 8M0036836, 827023 1 |
33 | SEAL, Exhaust Tube | 822395001 | 822395 |
34 | SEAL, Idle Relief | 822422001 | 822422 |
35 | SCREW, (M10 x 110) | 10-817430110 | 10-40096110 |
36 | HOUSING, Driveshaft Comment: (Short) | 3525-821841T7 | |
36 | HOUSING, Driveshaft Comment: (Long) | 3531-821447T10 | 3531-821447A10, 3531-821447A 7 (Long) |
37 | STUD, (M10 x 50) Comment: (Short/Long) | 16-823984 | |
37 | STUD, (M10 x 114) Comment: (LL) | 16-824083 | |
38 | SCREW, (M8 x 120) Stainless Steel | 10-824459120 | |
39 | MOUNT | 821781003 | 821781 2 |
40 | COVER, Mount | 821780T5 | |
41 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
42 | NUT, (M10) | 11-40140 | |
43 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
44 | SCREW, (M8 x 65) Stainless Steel | 10-82445965 | |
45 | LOCKWASHER, Internal Tooth | 13-72521 | |
46 | CABLE ASSEMBLY | 88238A11 | |
47 | BUMPER, Front | 821782002 | 821782 1 |
48 | MOUNT | 821781003 | 821781 2 |
49 | COVER, Mount | 821780T5 | |
50 | WASHER | 12-36001 | |
51 | NUT, (M8) | 11-401378 | |
- | GASKET SET | 27-822420A94 | |
1 | HOUSING ASSEMBLY, Driveshaft Comment: (Short-15 Inch) | 3516-816528A1 | |
1 | HOUSING, Driveshaft Comment: (Long-20 Inch) | 3510-9864T6 | |
1 | HOUSING ASSEMBLY, Driveshaft Comment: (Jet 40/45) | 3516-816528A3 | |
2 | STUD, (M10 x 60) Comment: (Short/Long) | 16-903507 | |
2 | STUD, (M10 x 100) Comment: (60 Bigfoot - Long) | 16-903501 | |
2 | STUD, (M10 x 166) Comment: (60 Bigfoot - LL) | 16-8M0034445 | 16-816866 4 (60 Bigfoot - LL) |
3 | SCREW, (M10 x 110) | 10-817430110 | 10-40096110 |
4 | STUD, (M10 x 124) Comment: (60 Bigfoot - LL - Front) | 16-8M0034446 | |
4 | STUD, (M10 x 120) Comment: (55 LL - Front) | 16-8M0034425 | |
5 | SCREW, (M10 x 45) Comment: (Short/Long)(Non Jet Models) | 10-4000380 | |
6 | WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Non Bigfoot Models) | 12-8M0214963 | |
6 | WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) | 12-8M0214963 | |
7 | WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Non Bigfoot Models) | 12-8M0214963 | |
7 | WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) | 12-8M0214963 | |
8 | NUT, (M10) Comment: (Non Bigfoot Models) | 11-40140 | |
8 | NUT, (M10) Comment: (Bigfoot Models) | 11-40140 | |
9 | SPEEDOMETER PICK UP | 22-85822A7 | |
10 | CONNECTOR, Straight | 22-85822T | |
11 | FITTING | 22-8M0181450 | |
12 | SCREW, (M12 x 1.75) | 10-8M0010931 | |
13 | MOUNT ASSEMBLY, Lower | 42930A1 | |
14 | WASHER | 12-20959 | |
15 | CABLE ASSEMBLY, Ground | 88238A10 | |
16 | NUT, (M12) | 11-8M0204662 | |
17 | SCREW, (M8 x 25) Stainless Steel | 10-40011149 | |
18 | CLAMP | 8M0036730 | 93192 |
19 | NUT | 11-35521 | |
20 | COVER, Black Comment: (Black) | 100-8M4500752 | 8M0001130, 67077T (Black) |
21 | SCREW, (#12-24 x .620) | 10-88417 | |
22 | SPACER | 23-813745 | 23-43041 |
22 | SPACER (LL) | 23-8137451 | |
23 | COUPLING | 43585 | |
24 | SPACER Comment: (Black-55) | 816696A3 | |
24 | SPACER Comment: (Black-60) | 816696T5 | |
25 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
26 | PIN, Dowel - With Hole (.375 x .625) | 17-8M0084244 | 17-43043 |
27 | TUBE ASSEMBLY, Water Comment: (55) | 817401A1 | |
28 | O-RING, (.796 x .139) | 25-8M0204645 | |
29 | SEAL | 26-821093 |
Driveshaft Housing/Exhaust Plate
Back to TopBelow is the parts list for Mercury 40 JET Driveshaft Housing/Exhaust Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 55) Stainless Steel | 10-40011155 | |
2 | GROMMET | 25-93221002 | |
3 | CLAMP | 99019 | |
4 | SEAL, Water Tube | 42941001 | |
5 | TUBE, Water Comment: (Short) | 32-8M0042795 | 32-881200 2 (Short) |
5 | TUBE, Water Comment: (Long) | 32-8M0042794 | 32-881200 1 (Long) |
6 | TUBE, Exhaust | 87917217T | 821440 1 |
7 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
8 | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
9 | ADAPTOR PLATE | 821439T4 | |
10 | PIN, Dowel | 17-23784 | |
11 | SCREW, (M10 x 75) Hex Flange - Stainless Steel | 10-4010875 | |
12 | SEAL, Bottom Cowl | 8M0043148 | 821510 |
13 | COUPLER | 822419 | |
14 | GROMMET | 25-822408001 | 25-822408 |
15 | SHIFT SHAFT, Upper | 880042 | 822418 |
16 | WASHER, (.203 x .406 x .040) | 12-89302 | |
17 | PIN | 17-822417 | |
18 | COTTER PIN | 18-210711 | |
19 | SCREW, (M12 x 162) | 8M0000520 | 10-822396 |
20 | MOUNT | 1400-8M4501487 | 8M0021334, 881898, 821441 |
21 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
22 | CABLE ASSEMBLY, Ground | 88238A10 | |
23 | WASHER, Neoprene | 12-32834 | |
24 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
25 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
26 | TRIM COVER Comment: (Black) | 828466A1 | |
27 | BUMPER | 8M0043155 | 822421 |
28 | SCREW, (M5 x .8 x 60) | 10-826173 | |
29 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
30 | NUT, (M5) Stainless Steel | 11-401365 | |
31 | BUMPER | 8M0043170 | 8M0036836, 827023 1 |
32 | SEAL | 822395001 | 822395 |
33 | SEAL, Idle Relief | 828495001 | 828495 |
34 | SCREW, (M10 x 110) | 10-817430110 | 10-40096110 |
35 | HOUSING, Driveshaft Comment: (Black) (Long) | 3531-821447T10 | 3531-821447A10, 3531-821447A 7 (Black) (Long) |
35 | HOUSING, Driveshaft Comment: (Black) (Short) (Jet) | 3525-821841T7 | |
36 | STUD, (M10 x 50) | 16-823984 | |
37 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
38 | NUT, (M10) | 11-40140 | |
39 | MOUNT, Lower | 8284842 | |
40 | COVER, Mount Comment: (Black) | 828485F1 | |
41 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
42 | YOKE, Bottom Comment: (Black) | 850030F1 | |
43 | SCREW, (M8 x 40) Stainless Steel | 10-8M0038368 | 10-824459 40 |
44 | WASHER | 12-36001 | |
45 | NUT, (M8) | 11-401378 | |
46 | SCREW, (M12 x 125) | 10-828556 | |
47 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
48 | CABLE ASSEMBLY (A = To Port Side of Swivel Bracket) | 88238A11 | |
- | GASKET SET | 27-828553A97 |
Electrical Components
Back to TopBelow is the parts list for Mercury 40 JET Electrical Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M5 x 30) Comment: (Manual) | 10-4013930 | |
2 | STATOR ASSEMBLY Comment: (Manual) | 398-832074A11 | 398-832074A 5 (Manual) |
- | CABLE ASSEMBLY, (2 Female Ends) | 84-11149A26 | |
- | CABLE ASSEMBLY, (1 Male/1 Female) | 84-11149A25 | |
3 | PLUG, Male Comment: (Manual) | 13541 | |
4 | TRIGGER Comment: (Manual) | 853960T | |
5 | TIE STRAP, (4.00 Inches) | 56762 | |
6 | SOLENOID ASSEMBLY Comment: (Electric) | 89-8M0185146 | |
7 | BUSHING Comment: (Electric) | 23-8M0214955 | |
8 | GROMMET Comment: (Electric) | 25-818967 | |
9 | NUT, Brass Comment: (Electric) | 8-32,11-26419 | |
10 | SCREW, (M6 x 25) Stainless Steel Comment: (Electric) | 10-40011129 | |
11 | NUT, (.250-20) Comment: (Electric) | 11-64015 | |
12 | LOCKWASHER, (.250) Stainless Steel Comment: (Electric) | 13-26992 | |
13 | BOOT, Insulator - Red Comment: (Electric) | 85-830233 | |
14 | RETAINER Comment: (30 Electric Handle) | 8275101 | |
15 | SCREW, (#10-16 x .600) Comment: (30 Electric Handle) | 10-878609 | 10-812832 1 (30 Electric Handle) |
16 | CABLE ASSEMBLY, Battery - Negative Comment: (Electric) | 84-88439A4 | |
17 | CDM MODULE ASSEMBLY | 827509T7 | |
18 | CABLE ASSEMBLY, Hi-Tension | 84-857124A1 | |
19 | BOOT/TERMINAL KIT | 85-857074A1 | |
20 | CAP, Spark Plug Comment: (Noise Suppressor) (Use Where Applicable) | 85-815119M | 814991M, 80935M (Noise Suppressor) (Use Where Applicable) |
21 | SPARK PLUG Comment: (NGK# BP8H-N-10) | 33-816737Q | 33-816737 2 (NGK# BP8H-N-10) |
21 | SPARK PLUG Comment: (NGK#BPZ-8H-N-10) | 33-938 | |
22 | CABLE ASSEMBLY Comment: (Manual) | 84-88807A44 | |
23 | SCREW, (M8 x 12) Comment: (Manual) | 10-81893412 | |
24 | SCREW, (M6 x 16) | 10-82129116 | |
25 | PLATE, Electrical | 8302361 | |
26 | SCREW, (M5 x 12) | 10-82239312 | |
27 | WASHER, (.203 x .406 x .040) | 12-89302 | |
28 | SCREW, (M6 x 14) | 10-82129114 | |
29 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
30 | BUSHING | 23-8318701 | |
31 | GROMMET | 25-822002 | |
32 | SCREW, (M6 x 30) Stainless Steel | 10-40011130 | |
33 | WASHER | 12-8M0214930 | |
34 | REV LIMITER Comment: (Manual) | 821889A49 | 821889A41 (Manual) |
34 | REV LIMITER Comment: (Electric) | 821889A50 | 821889A42 (Electric) |
35 | SCREW, (M6 x 25 MM) | 10-82129125 | |
36 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
37 | REGULATOR, Voltage Comment: (Electric) | 8M0084173 | 883072T, 854515T 1 (Electric) |
38 | SCREW, (M6 x 35) Comment: (Electric) | 10-82129135 | |
39 | HARNESS ASSEMBLY, Engine Comment: (Manual) | 84-854323A2 | |
40 | HARNESS ASSEMBLY, Engine Comment: (Electric) | 84-854322A2 | |
41 | CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) | 32-828547353 | |
42 | FUSE, Yellow - 20 Ampere Comment: (Electric) | 88-812619 | 88-860608 (Electric) |
43 | CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk) | 32-828547T | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 | |
1 | PLATE, Electrical | 8302351 | |
2 | SCREW, (M5 x 12) | 10-82239312 | |
3 | WASHER, (.203 x .406 x .040) | 12-89302 | |
4 | TIE STRAP, (4.00 Inches) | 56762 | |
5 | REV LIMITER Comment: (Manual) | 821889A49 | 821889A41 (Manual) |
5 | REV LIMITER Comment: (Electric) | 821889A50 | 821889A42 (Electric) |
6 | CLAMP Comment: (Electric) | 8266241 | |
7 | SCREW, (M5 x 12) Comment: (Electric) | 10-82239312 | |
8 | SOLENOID ASSEMBLY Comment: (Electric) | 89-8M0185146 | |
9 | BUSHING Comment: (Electric) | 23-8M0214955 | |
10 | GROMMET Comment: (Electric) | 25-818967 | |
11 | SCREW, (M6 x 25 MM) Comment: (Electric) | 10-82129125 | |
12 | NUT, (.250-20) Comment: (Electric) | 11-64015 | |
13 | LOCKWASHER, (.250) Stainless Steel Comment: (Electric) | 13-26992 | |
14 | CABLE ASSEMBLY Comment: (Electric) | 84-88807A33 | |
15 | CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) | 84-88807A16 | |
16 | NUT, Brass Comment: (Electric) | 8-32,11-26419 | |
17 | REGULATOR, Voltage Comment: (Electric) | 8M0084173 | 883072T, 854515T 1 (Electric) |
18 | SCREW, (M6 x 40) Comment: (Electric) | 10-82129140 | |
19 | J CLIP Comment: (Electric) | 54-8M0024808 | |
20 | BOOT, Insulator - Red Comment: (Electric) | 85-830233 | |
21 | CABLE ASSEMBLY, Battery - Negative Comment: (Electric) | 84-88439A4 | |
22 | WASHER, (.281 x .500 x .060) Stainless Steel, Quantity of 3 on Electric | 12-8M0204649 | |
23 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
24 | SCREW, (M6 x 25 MM) | 10-82129125 | |
25 | CABLE ASSEMBLY | 84-88807A31 | |
26 | SCREW, (M8 x 20) Comment: (Manual) | 10-81742720 | |
27 | SCREW, (M6 x 16) Comment: (Manual) | 10-82129116 | |
28 | J CLIP, Quanity of 3 on Electric | 54-54457 | |
29 | HARNESS ASSEMBLY, Engine Comment: (Electric) | 84-850220A2 | |
30 | FUSE, Yellow - 20 Ampere Comment: (Electric) | 88-812619 | 88-860608 (Electric) |
31 | GROMMET | 25-822002 | |
32 | BUSHING | 23-822003 | |
33 | WASHER | 12-8M0214930 | |
34 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
35 | HARNESS ASSEMBLY, Ignition | 84-850221A2 | |
36 | CDM MODULE ASSEMBLY Comment: (5.00 Inch Leads) | 827509T7 | |
36 | CDM MODULE ASSEMBLY Comment: (11.00 Inch Leads) | 827509A10 | 827509A 4 (11.00 Inch Leads) |
37 | CABLE ASSEMBLY, Hi-Tension | 84-857124A1 | |
38 | BOOT/TERMINAL KIT | 85-857074A1 | |
39 | SPARK PLUG Comment: (NGK# BP8H-N-10) | 33-816737Q | 33-816737 2 (NGK# BP8H-N-10) |
39 | SPARK PLUG Comment: (NGK#BPZ-8H-N-10) | 33-938 | |
39 | SPARK PLUG Comment: (NGK#BUZ8H) | 33-896329885 | |
40 | SCREW, (M6 x 16) | 10-82129116 | |
41 | HARNESS ASSEMBLY, Power Comment: (Manual) | 84-850052A1 | |
42 | HARNESS ASSEMBLY Comment: (Manual) | 84-11149T31 | |
43 | HARNESS ASSEMBLY Comment: (Manual) | 84-852375A2 | |
43 | HARNESS ASSEMBLY Comment: (Electric) | 84-852375A4 | |
1 | PLATE, Electrical | 8302351 | |
2 | SCREW, (M5 x 12) | 10-82239312 | |
3 | WASHER, (.203 x .406 x .040) | 12-89302 | |
4 | TIE STRAP, (4.00 Inches) | 56762 | |
5 | REV LIMITER Comment: (Manual) | 821889A49 | 821889A41 (Manual) |
5 | REV LIMITER Comment: (Electric) | 821889A50 | 821889A42 (Electric) |
6 | CLAMP Comment: (Electric) | 8266241 | |
7 | SCREW, (M5 x 12) Comment: (Electric) | 10-82239312 | |
8 | SOLENOID ASSEMBLY Comment: (Electric) | 89-8M0185146 | |
9 | BUSHING Comment: (Electric) | 23-8M0214955 | |
10 | GROMMET Comment: (Electric) | 25-818967 | |
11 | SCREW, (M6 x 25 MM) Comment: (Electric) | 10-82129125 | |
12 | NUT, (.250-20) Comment: (Electric) | 11-64015 | |
13 | LOCKWASHER, (.250) Stainless Steel Comment: (Electric) | 13-26992 | |
14 | CABLE ASSEMBLY Comment: (Electric) | 84-88807A33 | |
15 | CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) | 84-88807A16 | |
16 | NUT, Brass Comment: (Electric) | 8-32,11-26419 | |
17 | REGULATOR, Voltage Comment: (Electric) | 8M0084173 | 883072T, 854515T 1 (Electric) |
17 | REGULATOR, Voltage Comment: (Manual-Greek) | 883071T | 854514T, 854514, 856747 (Manual-Greek) |
18 | SCREW, (M6 x 40) Comment: (Electric) | 10-82129140 | |
19 | J CLIP Comment: (Electric) | 54-8M0024808 | |
20 | BOOT, Insulator - Red Comment: (Electric) | 85-830233 | |
21 | CABLE ASSEMBLY, Battery - Negative Comment: (Electric) | 84-88439A4 | |
22 | WASHER, (.281 x .500 x .060) Stainless Steel Comment: (Quantity of 1 Required on Manual) | 12-8M0204649 | |
23 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
24 | SCREW, (M6 x 25 MM) | 10-82129125 | |
25 | CABLE ASSEMBLY | 84-88807A31 | |
26 | SCREW, (M6 x 16) Comment: (Manual) | 10-82129116 | |
27 | J CLIP | 54-54457 | |
28 | HARNESS ASSEMBLY, Engine Comment: (Electric) | 84-850220A2 | |
29 | FUSE, Yellow - 20 Ampere Comment: (Electric) | 88-812619 | 88-860608 (Electric) |
30 | PLUG, Male Comment: (Electric) | 13541 | |
31 | GROMMET | 25-822002 | |
32 | BUSHING | 23-822003 | |
33 | WASHER | 12-8M0214930 | |
34 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
35 | HARNESS ASSEMBLY, Ignition | 84-850221A2 | |
36 | CDM MODULE ASSEMBLY Comment: (5.00 Inch Leads) | 827509T7 | |
36 | CDM MODULE ASSEMBLY Comment: (11.00 Inch Leads) | 827509A10 | 827509A 4 (11.00 Inch Leads) |
37 | CABLE ASSEMBLY, Hi-Tension | 84-857124A1 | |
38 | BOOT/TERMINAL KIT | 85-857074A1 | |
39 | SPARK PLUG Comment: (NGK# BP8H-N-10) | 33-816737Q | 33-816737 2 (NGK# BP8H-N-10) |
39 | SPARK PLUG Comment: (NGK#BPZ-8H-N-10) | 33-938 | |
39 | SPARK PLUG Comment: (NGK#BUZ8H) | 33-896329885 | |
39 | SPARK PLUG Comment: (NGK#BP8HS-10) | 33-8M0114745 | |
40 | SCREW, (M6 x 16) | 10-82129116 | |
41 | HARNESS ASSEMBLY, Power Comment: (Manual) | 84-850052A1 | |
42 | HARNESS ASSEMBLY Comment: (Manual) | 84-11149T31 | |
43 | HARNESS ASSEMBLY, Lightning Comment: (International) | 84-74725A3 |
Exhaust Plate
Back to TopBelow is the parts list for Mercury 40 JET Exhaust Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PLATE ASSEMBLY, Exhaust | 19653T3 | |
2 | CHECK VALVE ASSEMBLY, Drain | 21-817519A1 | |
3 | PIN, Dowel | 17-23784 | |
4 | MOUNT, Upper | 1400-8M4501491 | 8M0021336, 881899, 812893T, 812893 |
5 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
6 | BOLT, (M12 x 154) | 10-898835001 | 10-42973 |
7 | WASHER, Neoprene | 12-32834 | |
8 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
9 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
10 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
11 | GASKET Comment: (Not Used on Jet Models) | 27-8M0000820 | 27-812866 (Not Used on Jet Models) |
12 | BUSHING Comment: (Not Used on Jet Models) | 23-48237 | |
13 | SHIFT SHAFT Comment: (Upper)(Long)(Not Used on Jet Models) | 815639A10 | 815639A 8 (Upper)(Long)(Not Used on Jet Models) |
13 | SHIFT SHAFT Comment: (Upper)(Long)(Electric)(Not Used on Jet Models) | 812891A7 | |
13 | SHIFT SHAFT Comment: (Upper)(Long/LL)(Manual)(Not Used on Jet Models) | 815639A9 | |
14 | SHIFT LINK Comment: (Not Used on Jet Models) | 812872A2 | |
15 | BUSHING Comment: (Not Used on Jet Models) | 23-48475 | |
16 | NUT, (M6) Stainless Steel Comment: (Not Used on Jet Models) | 11-401386 | |
17 | TUBE, Water Comment: (Short) | 32-8M0042795 | 32-881200 2 (Short) |
17 | TUBE, Water Comment: (Long) | 32-8M0042794 | 32-881200 1 (Long) |
18 | GROMMET | 25-93221002 | |
19 | TUBE, Exhaust | 8M0045214 | 19655 1 |
20 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
21 | SEAL | 812886001 | 812886 |
22 | CLAMP | 99019 | |
23 | SEAL, Water Tube Comment: (Upper) | 42941001 | |
24 | SCREW, (M8 x 55) Stainless Steel | 10-40011155 | |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
Flywheel and Stator(Electric)
Back to TopBelow is the parts list for Mercury 40 JET Flywheel and Stator(Electric):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER ASSEMBLY | 812777T1 | |
2 | NUT, (M16) | 11-42979 | |
3 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
4 | FLYWHEEL | 261-859234T24 | 261-859234T 2 |
5 | STATOR ASSEMBLY | 398-832075A21 | 398-832075A 4 |
- | CABLE ASSEMBLY | 84-11149A27 | |
6 | SCREW, (M5 x 30) | 10-4013930 | |
7 | TRIGGER | 854512T | 834820T |
8 | SWIVEL BALL | 93421 | |
9 | SWIVEL BASE | 93254 | |
10 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
11 | DECAL, EPA Label Information (2005) | 37-804665A05 | |
11 | DECAL, EPA Label Information (2006) | 37-804665A06 | |
11 | DECAL, EPA Label Information (2007) | 37-804665A07 | |
11 | DECAL, EPA Label Information (2008) | 37-804665A08 | |
11 | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) | NSS |
Flywheel and Stator(Manual)
Back to TopBelow is the parts list for Mercury 40 JET Flywheel and Stator(Manual):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL | 261-859234T25 | 261-859234T 4 |
2 | NUT, (M16) | 11-42979 | |
3 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
4 | STATOR ASSEMBLY | 398-832074A11 | 398-832074A 5 |
5 | SCREW, (M5 x 30) | 10-4013930 | |
6 | TRIGGER | 854512T | 834820T |
7 | SWIVEL BALL | 93421 | |
8 | SWIVEL BASE | 93254 | |
9 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
10 | PLUG, Male | 13541 |
Flywheel and Stator, Electric
Back to TopBelow is the parts list for Mercury 40 JET Flywheel and Stator, Electric:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER ASSEMBLY | 812777T1 | |
2 | NUT, (M16) | 11-42979 | |
3 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
4 | FLYWHEEL | 261-859234T24 | 261-859234T 2 |
5 | STATOR ASSEMBLY | 398-832075A21 | 398-832075A 4 |
- | CABLE ASSEMBLY | 84-11149A27 | |
6 | SCREW, (M5 x 30) | 10-4013930 | |
7 | TRIGGER | 854512T | 834820T |
8 | SWIVEL BALL | 93421 | |
9 | SWIVEL BASE | 93254 | |
10 | RETAINER | 8M0025657 | |
11 | DECAL, EPA Label Information (2005) | 37-804665A05 | |
11 | DECAL, EPA Label Information (2006) | 37-804665A06 | |
11 | DECAL, EPA Label Information (2007) | 37-804665A07 | |
11 | DECAL, EPA Label Information (2008) | 37-804665A08 | |
11 | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) | NSS |
Flywheel and Stator, Manual
Back to TopBelow is the parts list for Mercury 40 JET Flywheel and Stator, Manual:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL | 261-859234T6 | |
2 | NUT, (M16) | 11-42979 | |
3 | WASHER, (.641 x 1.250 x .190) | 12-33001 | |
4 | STATOR ASSEMBLY | 398-832074A11 | 398-832074A 5 |
5 | SCREW, (M5 x 30) | 10-4013930 | |
6 | TRIGGER | 854512T | 834820T |
7 | SWIVEL BALL | 93421 | |
8 | SWIVEL BASE | 93254 | |
9 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
10 | PLUG, Male | 13541 |
Fuel Pump(Electric)
Back to TopBelow is the parts list for Mercury 40 JET Fuel Pump(Electric):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP KIT, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | BASE | 144303 | |
14 | PLATE | 987752 | |
15 | SCREW, (M5 x 40), Pump | 10-82104540 | |
16 | SCREW, (M6 x 50), Pump to Crankcase | 10-82130050 | |
17 | CONNECTOR, 90 Degree - With Vibraseal | 22-433351 | |
18 | SCREW, (M6 x 16) | 10-4006731 | |
19 | CLAMP | 54-633003 | |
20 | SOLENOID KIT, Enrichner Valve | 89-819503A5 | |
21 | GROMMET | 25-F694504 | |
22 | TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length) | 32-9912688 | |
23 | SLEEVE, (.500 x 5.00) | 23-82538115 | |
24 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
24 | TIE STRAP, (5.50 Inches) | 8M0214940 | |
25 | FITTING, Tee | 22-59169003 | |
26 | TUBING, (240.00 Inches Bulk) (Cut to 4.00 Inch Length) | 32-892024122 | 32-99130122 |
27 | TUBING, (36.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912688 | |
28 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912878 | |
29 | HOSE, Molded | 32-892040 | |
30 | INSULATOR | 8507051 | |
31 | HOSE, Molded | 32-892039 | |
32 | CONNECTOR | 22-818992 | |
33 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
34 | CHECK VALVE | 22-8189941 | |
35 | TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) | 32-82381335 | |
36 | HOSE, Molded | 32-892040 | |
37 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
38 | SCREW, (M6 x 35) | 10-4000332 | |
39 | HOSE, Molded Comment: (Use with 35-889527T02 Fuel Filter) | 32-892236 | |
39 | HOSE, Molded Comment: (Use with 35-891642T03 Fuel Filter) | 32-892037 | |
40 | FILTER ASSEMBLY, Fuel Comment: SN# 1B153168 & Up | 35-889527T02 | |
40 | FILTER ASSEMBLY, Fuel Comment: SN# 0P366572 & Up | 35-889527T02 | |
41 | FILTER KIT Comment: (Quicksilver Brand) | 35-896375Q01 | |
41 | FILTER KIT Comment: (Mercury Brand) | 35-896375K01 | |
42 | SEAL | 25-98277001 | |
43 | FILTER ASSEMBLY, Fuel Comment: SN# 1B153167 & Below | 35-891642T03 | 35-87946T14, 35-87946T16 SN# 1B153167 & Below |
43 | FILTER ASSEMBLY, Fuel Comment: SN# 0P366571 & Below | 35-891642T03 | 35-87946T14, 35-87946T16 SN# 0P366571 & Below |
44 | FILTER KIT, Fuel Comment: (Quicksilver Brand) | 35-87946Q04 | |
44 | FILTER KIT, Fuel Comment: (Mercury Brand) | 35-87946K04 | |
45 | SEAL | 25-897536 | 25-98277 |
46 | BRACKET Comment: (Use with 35-889527T02 Fuel Filter) | 889625002 | |
47 | BRACKET Comment: (Use with 35-891642T03 Fuel Filter) | 822387 | |
48 | NUT, (M6) Stainless Steel | 11-401366 | |
- | GASKET SET, Engine Overhaul | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 | |
- | PUMP KIT, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Diaphragm Kit | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | PLATE | 987752 | |
14 | CONNECTOR, (90 Degree) With Vibraseal (To Crankcase) | 22-433351 | |
15 | SCREW, (M5 x 40) | 10-82104540 | |
15 | SCREW, (M6 x 50) | 10-82130050 | |
16 | BASE | 144303 | |
17 | HOSE | 32-831949 | |
18 | FILTER, Fuel | 35-816296Q2 | |
19 | LINE, Fuel (To Top Carburetor) | 32-830761 | 32-19723 |
20 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
21 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (40) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (40) |
21 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (50) |
22 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (40) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (40) |
22 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (50) |
23 | CONNECTOR Comment: (40) | 22-818992 | |
23 | CONNECTOR, Tee Comment: (50) | 22-818993 | |
24 | TUBING, (15.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (40) (To Oil Pump Outlet) | 32-82381335 | |
24 | TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (50) (To Oil Pump Outlet) | 32-82381335 | |
25 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 22.00 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
26 | CHECK VALVE | 22-8189941 | |
27 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
28 | SCREW, (M6 x 35) | 10-4000332 | |
29 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) | 32-9912878 | |
30 | CLAMP | 54-633003 | |
31 | SOLENOID KIT, Enrichner Valve | 89-819503A5 | |
32 | TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) Comment: (To Tee Fitting off of Electric Carburetor) | 32-9912688 | |
33 | TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) | 32-9912688 | |
34 | TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) Comment: (To Oil Pump Fitting) | 32-892024122 | 32-99130122 (To Oil Pump Fitting) |
35 | FITTING, Tee | 22-59169003 | |
36 | TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (To Intake Manifold Fitting) | 32-9912688 | |
37 | SCREW, (M6 x 16) | 10-4006731 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
Fuel Pump(Manual)
Back to TopBelow is the parts list for Mercury 40 JET Fuel Pump(Manual):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP KIT, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | BASE | 144303 | |
14 | PLATE | 987752 | |
15 | SCREW, (M5 x 40), Pump | 10-82104540 | |
16 | SCREW, (M6 x 50), Pump to Crankcase | 10-82130050 | |
17 | CONNECTOR, 90 Degree - With Vibraseal | 22-433351 | |
18 | PRIMER BULB | 858763 | 816877 3 |
19 | TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length) | 32-892024122 | 32-99130122 |
20 | SLEEVE, (.500 x 5.00) | 23-82538115 | |
21 | HOSE, Molded | 32-892038 | |
22 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
23 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) | 32-9912878 | |
24 | INSULATOR | 8507051 | |
25 | HOSE, Molded | 32-892040 | |
26 | FILTER ASSEMBLY, Fuel Comment: SN# 1B153168 & Up | 35-889527T02 | |
26 | FILTER ASSEMBLY, Fuel Comment: SN# 0P366572 & Up | 35-889527T02 | |
27 | FILTER KIT Comment: (Quicksilver Brand) | 35-896375Q01 | |
27 | FILTER KIT Comment: (Mercury Brand) | 35-896375K01 | |
28 | SEAL | 25-98277001 | |
29 | FILTER ASSEMBLY, Fuel | 35-891642T03 | 35-87946T14, 35-87946T16 |
30 | FILTER KIT, Fuel Comment: (Quicksilver Brand) | 35-87946Q04 | |
30 | FILTER KIT, Fuel Comment: (Mercury Brand) | 35-87946K04 | |
31 | SEAL | 25-897536 | 25-98277 |
32 | BRACKET Comment: (Use with 35-889527T02 Fuel Filter) | 889625002 | |
33 | BRACKET Comment: (Use with 35-891642T03 Fuel Filter) | 822387 | |
34 | NUT, (M6) Stainless Steel | 11-401366 | |
35 | HOSE, Molded Comment: (Use with 35-889527T02 Fuel Filter) | 32-892236 | |
35 | HOSE, Molded Comment: (Use with 35-891642T03 Fuel Filter) | 32-892037 | |
36 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
37 | SCREW, (M6 x 35) | 10-4000332 | |
- | GASKET SET, Engine Overhaul | 27-822420A94 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 | |
- | PUMP KIT, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm Kit | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Diaphragm | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | PLATE | 987752 | |
14 | CONNECTOR, (90 Degree) With Vibraseal ( To Crankcase) | 22-433351 | |
15 | SCREW, (M5 x 40) | 10-82104540 | |
15 | SCREW, (M6 x 50) | 10-82130050 | |
16 | BASE | 144303 | |
17 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 22.00 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
18 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
19 | LINE, Fuel (To Carburetor) | 32-830761 | 32-19723 |
20 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) | 32-9912878 | |
21 | FILTER, Fuel | 35-816296Q2 | |
22 | HOSE | 32-831949 | |
23 | FITTING, Tee | 22-59169003 | |
24 | TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch length) Comment: (To Top Carburetor) | 32-892024122 | 32-99130122 (To Top Carburetor) |
25 | PRIMER BULB | 858763 | 816877 3 |
26 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
27 | SCREW, (M6 x 35) | 10-4000332 | |
28 | TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) Comment: (To Manifold Bottom) | 32-892024122 | 32-99130122 (To Manifold Bottom) |
29 | TUBING, (240.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (To Manifold Top) | 32-892024122 | 32-99130122 (To Manifold Top) |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 |
Fuel Pump, Electric
Back to TopBelow is the parts list for Mercury 40 JET Fuel Pump, Electric:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP KIT, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm Kit | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gsket-Pulse | NSS | |
13 | PLATE | 987752 | |
14 | CONNECTOR, 90 Degree - With Vibraseal Comment: (To Crankcase) | 22-433351 | |
15 | SCREW, (M5 x 40) | 10-82104540 | |
15 | SCREW, (M6 x 50) | 10-82130050 | |
16 | BASE | 144303 | |
17 | HOSE | 32-831949 | |
18 | FILTER, Fuel | 35-816296Q2 | |
19 | LINE, Fuel Comment: (To top Carburetor) | 32-830761 | 32-19723 (To top Carburetor) |
20 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
21 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
22 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
23 | CONNECTOR, Tee | 22-818993 | |
24 | CHECK VALVE | 22-8189941 | |
25 | TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) | 32-82381335 | |
26 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
27 | SCREW, (M6 x 35) | 10-4000332 | |
28 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) | 32-9912878 | |
29 | CLAMP | 54-633003 | |
30 | SOLENOID KIT, Enrichner Valve | 89-819503A5 | |
31 | TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) Comment: (To Fitting on Attenuator Plate) | 32-9912688 | |
32 | TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) | 32-9912688 | |
33 | TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) Comment: (To Oil Pump Fitting) | 32-892024122 | 32-99130122 (To Oil Pump Fitting) |
34 | TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (To Intake Manifold Fitting) | 32-9912688 | |
35 | FITTING, Tee | 22-59169003 | |
36 | SCREW, (M6 x 16) | 10-4006731 | |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
- | POWERHEAD ASSEMBLY | 852071T97 | 852071A97 |
Fuel Pump, Manual
Back to TopBelow is the parts list for Mercury 40 JET Fuel Pump, Manual:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP KIT, Fuel | 14360A78 | |
1 | NOT SOLD SEPARATE, Fuel Pump | NSS | |
2 | DIAPHRAGM KIT | 21-857005A1 | |
3 | NOT SOLD SEPARATE, Diaphragm | NSS | |
4 | NOT SOLD SEPARATE, Retainer | NSS | |
5 | NOT SOLD SEPARATE, Spring | NSS | |
6 | NOT SOLD SEPARATE, Cap | NSS | |
7 | NOT SOLD SEPARATE, Spring | NSS | |
8 | NOT SOLD SEPARATE, Cap | NSS | |
9 | NOT SOLD SEPARATE, Diaphragm | NSS | |
10 | GASKET | 27-8M0204705 | |
11 | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
12 | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
13 | PLATE | 987752 | |
14 | CONNECTOR, 90 Degree - With Vibraseal Comment: (To Crankcase) | 22-433351 | |
15 | SCREW, (M5 x 40) | 10-82104540 | |
15 | SCREW, (M6 x 50) | 10-82130050 | |
16 | BASE | 144303 | |
17 | TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 10.00 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (Cut to 10.00 Inch Length) |
18 | TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 14.25 Inch Length) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 (Cut to 14.25 Inch Length) |
19 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
20 | HOSE Comment: (To Carburetor) | 32-830768 | 32-818984 (To Carburetor) |
21 | HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length) | 32-9912878 | |
22 | FILTER ASSEMBLY, Fuel Comment: (USA) SN# 1B153167 & Below | 35-891642T03 | 35-87946T14, 35-87946T16 (USA) SN# 1B153167 & Below |
22 | FILTER ASSEMBLY, Fuel Comment: (Belgium) SN# 0Y050040 & Below | 35-891642T03 | 35-87946T14, 35-87946T16 (Belgium) SN# 0Y050040 & Below |
22 | FILTER ASSEMBLY, Fuel Comment: (USA) SN# 1B153168 & Up | 35-889527T02 | |
22 | FILTER ASSEMBLY, Fuel Comment: (Belgium) SN# 0Y050041 & Up | 35-889527T02 | |
23 | FILTER KIT, Fuel Comment: (Use with 891642T03 Fuel Filter) (Quicksilver Brand) | 35-87946Q04 | |
23 | FILTER KIT, Fuel Comment: (Use with 891642T03 Fuel Filter)(Mercury Brand) | 35-87946K04 | |
23 | FILTER KIT Comment: (Use with 889527T02 Fuel Filter) (Quicksilver Brand) | 35-896375Q01 | |
23 | FILTER KIT Comment: (Use with 889527T02 Fuel Filter) (Mercury Brand) | 35-896375K01 | |
24 | SEAL Comment: (Use with 891642T03 Fuel Filter) | 25-897536 | 25-98277 (Use with 891642T03 Fuel Filter) |
24 | SEAL Comment: (Use with 889527T02 Fuel Filter) | 25-98277001 | |
25 | BRACKET | 8170281 | |
26 | NUT, (M6) Stainless Steel | 11-401366 | |
27 | FITTING, Tee | 22-59169003 | |
28 | TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length) Comment: (To Top Float Bowl) | 32-892024122 | 32-99130122 (To Top Float Bowl) |
29 | TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) Comment: (To Lower Intake Manifold) | 32-892024122 | 32-99130122 (To Lower Intake Manifold) |
30 | TUBING, (240.00 Inches Bulk) (Cut to 1.50 Inch Lenght) Comment: (To Top Intake Manifold) | 32-892024122 | 32-99130122 (To Top Intake Manifold) |
31 | PRIMER BULB | 858763 | 816877 3 |
32 | CONNECTOR ASSEMBLY, Fuel | 22-816856T01 | 22-816856A 1 |
33 | SCREW, (M6 x 35) | 10-4000332 | |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
- | POWERHEAD ASSEMBLY | 852071T97 | 852071A97 |
Gasket Set Components, Engine Overhaul
Back to TopBelow is the parts list for Mercury 40 JET Gasket Set Components, Engine Overhaul:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET, Engine Overhaul | 27-822420A94 | |
- | DIAPHRAGM KIT, Fuel Pump | 21-857005A1 | |
- | NOT SOLD SEPARATE, Diaphragm | NSS | |
- | NOT SOLD SEPARATE, Retainer | NSS | |
- | NOT SOLD SEPARATE, Spring-Main | NSS | |
- | NOT SOLD SEPARATE, Cap | NSS | |
- | NOT SOLD SEPARATE, Spring-Boost | NSS | |
- | NOT SOLD SEPARATE, Cap | NSS | |
- | GASKET, Fuel Pump | 27-8M0204705 | |
- | NOT SOLD SEPARATE, Gasket-Boost | NSS | |
- | NOT SOLD SEPARATE, Gasket-Pulse | NSS | |
- | GASKET, Flange | 27-8144461 | |
- | GASKET, Tank Cap | 27-828766 | |
- | O-RING, Oil Injection Pump | 25-36390 | |
- | O-RING, Oil Injection Pump | 25-8M0204667 | |
- | O-RING, (2.175 x .175), End Cap | 25-8M0142854 | |
- | O-RING, (.614 x .070), Cover Crankcase Comment: (Manual) | 25-48462 | |
- | GASKET | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
- | GASKET, Poppet | 27-8128672 | |
- | DIAPHRAGM, Poppet | 812887002 | 812887 1 |
- | GASKET, Thermostat | 27-8M0204714 | |
- | SEAL, Water Tube | 42941001 | |
- | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
- | O-RING, (.796 x .139), Water Tube Extension | 25-8M0204645 | |
- | SEAL, Sealing | 12-191833 | |
- | WASHER, Impeller | 12-866451 | |
- | GASKET, Upper Water Pump, Water Pump Upper Housing Assembly (Upper) | 27-822189 | |
- | GASKET, Lower Water Pump, Water Pump Upper Housing Assembly (Lower) | 27-8M0214956 | |
- | SET SCREW, Water Pump Base Assembly | MTM14201T | 10-MTM14201, 10-824308, 850106E |
- | O-RING, (1.609 x .139), Retainer (Shift Shaft) | 25-26855 | |
- | O-RING, (.239 x .174), Shift Shaft | 25-85594 | |
- | GASKET , Water Tube | 27-823942 | |
- | O-RING, Bearing Carrier | 25-815460 | |
- | O-RING Comment: (Not Used In This Application) | 25-62457 | |
- | GASKET, Induction Manifold Comment: (Not Used In This Application) | 27-821370 |
Gasket Set Components-Engine Overhaul
Back to TopBelow is the parts list for Mercury 40 JET Gasket Set Components-Engine Overhaul:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET | 27-828553A97 | |
- | O-RING, (.614 x .070) | 25-48462 | |
- | GASKET, Cylinder Block to Exhaust Plate | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
- | O-RING, (2.175 x .175) | 25-8M0142854 | |
- | SEAL, Water Tube, Upper | 42941001 | |
- | GASKET, Driveshaft Housing | 27-8M0000821 | 27-821446 |
- | WASHER | 12-866451 | |
- | GASKET, Upper Water Pump, Water Pump | 27-822189 | |
- | GASKET, Lower Water Pump, Lower | 27-8M0214956 | |
- | O-RING, (1.421 x .139) (1.421 I.D.) | 25-821308 | |
- | SEAL | 12-191833 | |
- | O-RING, (1.609 x .139) | 25-26855 | |
- | GASKET, Induction Manifold | 27-812869 | |
- | GASKET, Reed Block | 27-812868 | |
- | GASKET, Thermostat Cover | 27-827284 | |
- | O-RING, (.239 x .174) (.239 I.D.) | 25-85594 | |
- | GASKET , Water Tube | 27-823942 | |
- | O-RING, Bearing Carrier | 25-815460 | |
- | O-RING (.676 I.D.) | 25-36390 | |
- | O-RING (.739 I.D.) | 25-8M0204667 | |
- | NOT SOLD SEPARATE, Disc-Check Valve | NSS | |
- | NOT SOLD SEPARATE, Diaphragm-Fuel Pump | NSS | |
- | GASKET, Fuel Pump | 27-8M0204705 | |
- | NOT SOLD SEPARATE, Gasket-Boost Chamber | NSS | |
- | NOT SOLD SEPARATE, Gasket-Pulse Chamber | NSS | |
- | RETAINER, Check Valve | 21-17311 | |
- | NOT SOLD SEPARATE, Spring Compression, Boost | NSS | |
- | NOT SOLD SEPARATE, Spring Compression, Main | NSS | |
- | NOT SOLD SEPARATE, Cap-Spring End | NSS | |
- | NOT SOLD SEPARATE, Cap-Spring End | NSS | |
- | GASKET, Flange, Carburetor | 27-8144461 |
Gasket Set Componetns, Engine Overhaul
Back to TopBelow is the parts list for Mercury 40 JET Gasket Set Componetns, Engine Overhaul:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET, Engine Overhaul Comment: (55/60 Jet 40/45)(3 Cylinder) | 27-812867A97 | 27-812867A96, 27-812867A91 (55/60 Jet 40/45)(3 Cylinder) |
- | GASKET, Flange, Carburetor | 27-8144461 | |
- | SEAL, Attenuator to Carburetor | 26-812889 | |
- | GASKET, Thermostat Cover | 27-827284 | |
- | GASKET, Thermostat | 27-8M0204714 | |
- | GASKET, Thermostat/Poppet Cover | 27-8128671 | |
- | O-RING, (2.175 x .175) | 25-8M0142854 | |
- | GASKET, Cylinder Block to Exhaust Extension Plate | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
- | GASKET, Reed Block | 27-812868 | |
- | GASKET, Induction Manifold | 27-812869 | |
- | GASKET, Exhaust Plate to Driveshaft Housing | 27-8M0000820 | 27-812866 |
- | SEAL, Water Tube, Upper | 42941001 | |
- | GROMMET, Water Tube | 25-93221002 | |
- | O-RING, (1.859 x .139) | 25-8M0204651 | |
- | GASKET, Lower | 27-8M0224241 | |
- | GASKET, Water Pump, Upper | 27-194541 | |
- | SEAL, Water Tube | 8M0204658 | |
- | SEAL | 12-191833 | |
- | O-RING, (.987 x .103) | 25-45258 | |
- | O-RING, Bearing Carrier | 25-815460 | |
- | NOT SOLD SEPARATE, Disc-Check Valve | NSS | |
- | NOT SOLD SEPARATE, Diaphragm-Fuel Pump | NSS | |
- | NOT SOLD SEPARATE, Gasket | NSS | |
- | GASKET, Fuel Pump | 27-8M0204705 | |
- | NOT SOLD SEPARATE, Gasket-Boost Chamber | NSS | |
- | NOT SOLD SEPARATE, Gasket-Pulse Chamber | NSS | |
- | RETAINER, Check Valve | 21-17311 | |
- | NOT SOLD SEPARATE, Compression, Boost | NSS | |
- | NOT SOLD SEPARATE, Spring-Compression, Main | NSS | |
- | NOT SOLD SEPARATE, Cap-Spring End | NSS | |
- | NOT SOLD SEPARATE, Cap-Spring End | NSS | |
- | GASKET, Thermostat/Poppet Cover | 27-8128672 | |
- | GASKET, Upper Water Pump, Water Pump | 27-822189 |
Gear Housing(Driveshaft)(1.83:1 Gear Ratio)
Back to TopBelow is the parts list for Mercury 40 JET Gear Housing(Driveshaft)(1.83:1 Gear Ratio):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY (Black)(Short) Comment: (3.44 Inch/87.37 mm Torpedo Diameter) | 1682-821306T26 | 1682-821306A26 (3.44 Inch/87.37 mm Torpedo Diameter) |
- | GEAR HOUSING ASSEMBLY (Black)(Long) Comment: (3.44 Inch/87.37 mm Torpedo Diameter) | 1682-821306T28 | 1682-821306A28 (3.44 Inch/87.37 mm Torpedo Diameter) |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black) | 1682-821306T12 | 1682-821306A12 (Basic-Black) |
2 | SEAL/PLATE KIT | 818226A1 | |
3 | NOT SOLD SEPARATE, Plate | NSS | |
4 | SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25) | 10-79953Q04 | |
5 | WASHER | 12-191833 | |
6 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
6 | PLUG KIT, Drain (Magnetic) | 22-8M0058389 | 22-67892A06 |
7 | SEAL | 12-191833 | |
7 | WASHER | 12-191833 | |
8 | NUT, (.437-20) | 11-55910 | |
9 | GEAR, Pinion, 12 Teeth | 43-822161T2 | |
10 | BEARING ASSEMBLY | 31-821321A2 | |
11 | NOT SOLD SEPARATE, Cup | NSS | |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
14 | SEAL | 8235471 | |
15 | WASHER | 12-866451 | |
16 | KEY | 28-8M0214993 | |
17 | WASHER | 12-866451 | |
18 | GASKET, Upper Water Pump | 27-822189 | |
19 | GASKET, Lower Water Pump, Lower | 27-8M0214956 | |
20 | FACE PLATE | 8213542 | |
21 | IMPELLER | 47-8M0204712 | |
22 | BASE ASSEMBLY, Water Pump | 46-821307A2 | |
23 | SEAL | 26-821309 | |
24 | SEAL | 26-821310 | |
25 | O-RING, (1.421 x .139) | 25-821308 | |
26 | DRIVESHAFT Comment: (Short) | 45-822466A1 | |
26 | DRIVESHAFT Comment: (Long) | 45-822159T1 | |
27 | BEARING, Ball | 30-821311 | |
28 | TIE STRAP | 823548T | 823548, 54-856608 |
29 | BOOT | 822158 | |
30 | RETAINER | 821827 | |
31 | O-RING, (1.609 x .139) | 25-26855 | |
32 | O-RING, (.239 x .174) | 25-85594 | |
33 | WASHER | 12-814803 | 12-93853 |
34 | SHIFT SHAFT Comment: (Short) | 822453A1 | |
34 | SHIFT SHAFT Comment: (Long) | 821319A1 | |
35 | NUT, (M6) Stainless Steel | 11-400212 | |
36 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
37 | PIN, (.078 x .437) | 17-85593 | |
38 | CAM, Shift | 8213161 | |
39 | PIN, (.125 x .625) | 17-822369 | |
- | GASKET SET | 27-828553A97 | |
- | SEAL KIT | 823547A2 | |
- | REPAIR KIT, Water Pump | 821354A2 |
Gear Housing(Driveshaft)(2.00:1 Gear Ratio)
Back to TopBelow is the parts list for Mercury 40 JET Gear Housing(Driveshaft)(2.00:1 Gear Ratio):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY (Short) Comment: Model Version Length Designation: S = 15 Inch | 1682-821306T8 | |
- | GEAR HOUSING ASSEMBLY (SL-Export Only) Comment: Model Version Length Designation: SL = 17.5 Inch | 1682-821306A55 | |
- | GEAR HOUSING ASSEMBLY (Long) Comment: Model Version Length Designation: L = 20 Inch | 1682-821306T6 | |
- | GEAR HOUSING ASSEMBLY (LL) Comment: Model Version Length Designation: LL = 22.5 Inch | 1682-821306A10 | |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) | 1682-821306T12 | 1682-821306A12 (Basic) |
2 | SEAL/PLATE KIT | 818226A1 | |
3 | NOT SOLD SEPARATE, Plate | NSS | |
4 | SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25) | 10-79953Q04 | |
5 | SEAL | 12-191833 | |
6 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
6 | PLUG KIT, Drain (Magnetic), Magnetic | 22-8M0058389 | 22-67892A06 |
7 | SEAL | 12-191833 | |
8 | NUT, (.437-20) | 11-55910 | |
9 | GEAR, Pinion - 13 Teeth | 43-821326T1 | |
10 | BEARING ASSEMBLY, Roller | 31-821321A2 | |
11 | NOT SOLD SEPARATE, Cup (Part of Reference #10) | NSS | |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
14 | SEAL, Water Tube Comment: (Short/Long) | 8235471 | |
15 | WASHER | 12-866451 | |
16 | KEY | 28-8M0214993 | |
17 | WASHER | 12-866451 | |
18 | GASKET, Upper Water Pump | 27-822189 | |
19 | GASKET, Lower Water Pump, Lower | 27-8M0214956 | |
20 | FACE PLATE | 8213542 | |
21 | IMPELLER | 47-8M0204712 | |
22 | BASE ASSEMBLY, Water Pump | 46-821307A2 | |
23 | SEAL, Oil | 26-821309 | |
24 | SEAL, Oil | 26-821310 | |
25 | O-RING, (1.421 x .139) | 25-821308 | |
26 | DRIVESHAFT Comment: (Short)(Refer to Model Length) | 45-822466A1 | |
26 | DRIVESHAFT ASSEMBLY (#45-858399A 1) Comment: (SL-Export Only)(Refer to Model Length) | ||
26 | DRIVESHAFT Comment: (Long)(Refer to Model Length) | 45-822159T1 | |
26 | DRIVESHAFT Comment: (LL)(Refer to Model Length) | 45-822552A1 | |
27 | BEARING, Ball | 30-821311 | |
28 | TIE STRAP | 823548T | 823548, 54-856608 |
29 | BOOT | 822158 | |
30 | RETAINER | 821827 | |
31 | O-RING, (1.609 x .139) | 25-26855 | |
32 | O-RING, (.239 x .174) | 25-85594 | |
33 | WASHER | 12-814803 | 12-93853 |
34 | SHIFT SHAFT Comment: (Short)(Refer to Model Length) | 822453A1 | |
34 | SHIFT SHAFT (#858401A 1) Comment: (SL-Export Only)(Refer to Model Length) | ||
34 | SHIFT SHAFT Comment: (Long)(Refer to Model Length) | 821319A1 | |
34 | SHIFT SHAFT Comment: (LL)(Refer to Model Length) | 822543A1 | |
35 | NUT, (M6) Stainless Steel | 11-400212 | |
36 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
37 | PIN, (.078 x .437) | 17-85593 | |
38 | CAM, Shift | 8213161 | |
39 | PIN, (.125 x .625) | 17-822369 | |
- | GASKET SET | 27-822420A94 | |
- | SEAL KIT | 823547A2 | |
- | REPAIR KIT, Water Pump | 821354A2 |
Gear Housing, Driveshaft 1.64:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 JET Gear Housing, Driveshaft 1.64:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete -3.44 Inch/87.37 mm Torpedo Diameter Comment: (Short) | 1671-9760T23 | |
- | GEAR HOUSING ASSEMBLY, Complete -3.44 Inch/87.37 mm Torpedo Diameter Comment: (Long) Model Length Designation- Long =20 Inch | 1671-9760T25 | |
- | GEAR HOUSING ASSEMBLY, Complete - 3.44 Inch/87.37 mm Torpedo Diameter Comment: (LL) Model Length Designation- LL=22.50 Inch | 1671-9760T28 | |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) | 1671-9760T42 | |
2 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
2 | PLUG KIT, Drain (Magnetic) | 22-8M0058389 | 22-67892A06 |
3 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
4 | SEAL | 12-191833 | |
5 | PIN, Dowel - With Hole (.375 x .625) | 17-8M0084244 | 17-43043 |
6 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
7 | PLUG, Pipe (.0625-27) | 22-878089 | |
8 | BEARING, Roller | 31-812768 | |
9 | SEAL/PLATE KIT | 818226A1 | |
10 | NOT SOLD SEPARATE, Filler Plate | NSS | |
11 | GEAR, Pinion (14 Teeth) | 43-813694T | 43-813694 |
12 | NUT, (.437-20) | 11-55910 | |
13 | SHIFT SHAFT ASSEMBLY Comment: (Short/Long) | 812732A1 | |
13 | SHIFT SHAFT Comment: (LL) | 815420 | |
14 | E RING | 53-29641 | |
15 | BUSHING ASSEMBLY | 23-813696A2 | |
16 | O-RING, (.987 x .103) | 25-45258 | |
17 | SEAL, Oil | 26-8M0204708 | |
18 | DRIVESHAFT Comment: (Short-60 Electric) | 45-815422 | |
18 | DRIVESHAFT Comment: (Long-60 Electric) | 45-812731 | 45-813083 (Long-60 Electric) |
18 | DRIVESHAFT Comment: (LL)(60 Electric) | 45-815421 | 45-815424 (LL)(60 Electric) |
18 | DRIVESHAFT Comment: (55 Manual) | 45-812731 | 45-813083 (55 Manual) |
19 | SHIM SET | 15-812770A1 | |
20 | BEARING ASSEMBLY, Roller | 31-8M0166756 | |
21 | NOT SOLD SEPARATE, Cup | NSS | |
22 | NUT | 11-8128201 | |
23 | BASE ASSEMBLY, Water Pump | 46-812966A7 | |
24 | O-RING, (1.859 x .139) | 25-8M0204651 | |
25 | SEAL, Oil | 26-814669 | |
26 | SEAL, Oil | 26-814670 | |
27 | IMPELLER | 47-19453T | |
28 | KEY | 28-8M0032831 | 28-19699 |
29 | WASHER | 12-8M0204720 | |
30 | PUMP ASSEMBLY, Water | 46-812966A12 | |
31 | GASKET Comment: (Lower) | 27-8M0224241 | |
32 | GASKET, Upper Water Pump Comment: (Upper) | 27-822189 | |
33 | SEAL Comment: (Short/Long) | 8M0204658 | |
34 | FACE PLATE | 19700A2 | |
35 | SCREW, (M6 x 16) | 10-8248324 | |
36 | CAM, Shift Control | 760394 | |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
- | REPAIR KIT, Water Pump | 46-812966A12 | |
- | SEAL KIT, Gear Housing | 26-814669A2 |
Gear Housing, Driveshaft 2.33:1
Back to TopBelow is the parts list for Mercury 40 JET Gear Housing, Driveshaft 2.33:1:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY (Complete) (Long)(Bigfoot) Comment: Model Length Designation- Long =20 Inch | 1667-9011G92 | |
- | GEAR HOUSING ASSEMBLY (Complete) (LL)(Bigfoot) Comment: Model Length Designation- LL=22.50 Inch | 1667-9011G94 | |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black) | 1667-9011G59 | |
2 | PIN, Dowel - With Hole (.375 x .625) Comment: (Front) | 17-8M0084244 | 17-43043 (Front) |
3 | TUBE, Oiler | 43046 | |
4 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
4 | PLUG KIT, Drain (Magnetic) | 22-8M0058389 | 22-67892A06 |
5 | SEAL | 12-191833 | |
6 | PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) | 17-43044 | |
7 | TRIM TAB | 31640T07 | |
8 | SCREW, (.437-14 x 1.250) Stainless Steel | 10-825427 | 10-15942 |
9 | WASHER, (.453 x .812 x .105) Black Oxide | 12-451761 | |
10 | CARRIER ASSEMBLY | 43040T1 | |
11 | NOT SOLD SEPARATE, Needle Bearing | NSS | |
12 | ANODE | 97-826134Q | 826134, 826134A 1 |
13 | NUT, (M6) Stainless Steel | 11-401386 | |
14 | SCREW, (M6 x 40) | 10-4000333 | |
15 | NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3) | NSS | |
16 | NUT, (.625-18) | 11-35921 | |
17 | CAM, Shift Control | 850307 | |
18 | BEARING ASSEMBLY, Tapered Roller | 31-883047A1 | |
19 | SHIM SET | 15-44492A1 | |
20 | DRIVESHAFT ASSEMBLY Comment: (Long) | 45-826736A1 | |
20 | DRIVESHAFT ASSEMBLY Comment: (LL) | 45-826737A1 | |
21 | SLEEVE/RING KIT | 42461A1 | |
22 | NOT SOLD SEPARATE, Ring Seal | NSS | |
23 | COVER ASSEMBLY, Water Pump | 43055A4 | |
24 | GASKET | 27-430331 | |
25 | GASKET | 27-8M0214931 | |
26 | SEAL, Oil Comment: (Lower) | 26-43036 | |
27 | SEAL, Oil Comment: (Upper) | 26-43035 | |
28 | GASKET | 27-8172771 | |
29 | HOUSING KIT, Upper Water Pump | 817275A2 | |
30 | FACEPLATE | 8M0204709 | |
31 | SCREW, (M6 x 30) | 10-82684430 | |
32 | COUPLING Comment: (Long) | 826763A1 | |
32 | COUPLING Comment: (LL) | 826762A1 | |
33 | KEY | 28-8M0204723 | |
34 | IMPELLER | 47-43026T2 | |
35 | SCREW, (M6 x 25) | 10-82684425 | |
36 | SHIFT SHAFT ASSEMBLY Comment: (Long) | 853906A1 | |
36 | SHIFT SHAFT ASSEMBLY Comment: (LL) | 853907A1 | |
37 | E RING | 53-29641 | |
38 | BUSHING ASSEMBLY | 23-43052A4 | |
39 | O-RING, (1.424 x .103) | 25-8M0204681 | |
40 | SEAL, Oil | 26-8M0204708 | |
41 | SCREW, (M6 x 25) | 10-82684425 | |
42 | FACE SEAL | 26-861415 | 26-816575 |
- | REPAIR KIT, Water Pump | 46-8M0113799 | |
- | SEAL KIT, Gear Housing | 26-43035A4 | |
- | REPAIR KIT, Water Pump Impeller | 47-8M0100526 | 47-43026Q06 |
Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 JET Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete Comment: (Short) | 1671-9760T23 | |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (Long) | 1671-9760T25 | |
- | GEAR HOUSING ASSEMBLY, Complete Comment: (LL) | 1671-9760T28 | |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black-Basic) | 1671-9760T42 | |
37 | SHIM SET | 15-812769A1 | |
38 | BEARING ASSEMBLY, Tapered Roller | 31-8M0103476 | 31-812767A 1 |
39 | NOT SOLD SEPARATE, Cup | NSS | |
40 | GEAR, Forward (23 Teeth) | 43-813693T1 | |
41 | BEARING, Roller | 31-21739 | |
42 | FOLLOWER, Cam | 8129291 | |
43 | SLIDE | 20843 | |
44 | SPRING | 24-38114 | |
45 | CLUTCH | 52-813697T | 52-813697 |
46 | PIN, Cross | 17-8M0020942 | 17-38113 |
47 | SPRING | 24-815418 | |
48 | PROPELLER SHAFT | 44-14493 | |
49 | GEAR, Reverse (23 Teeth) | 43-813695T | 43-813695 |
50 | BEARING, Ball | 30-20839T | |
51 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
52 | O-RING | 25-815460 | |
53 | BEARING, Needle | 31-21700 | |
54 | SEAL, Oil | 26-8M0205511 | |
55 | SEAL, Oil | 26-8M0203757 | |
56 | SCREW, (M8 x 30) | 10-85594030 | |
57 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
58 | INSERT, Threaded | 8227731 | |
59 | TRIM TAB, Zinc | 17264T2 | |
60 | SCREW, (M10 x 30) | 10-4000377 | |
61 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
62 | PROPELLER KIT Comment: (55 Beaching) | 48-816704A45 | 48-816704A40, FPM740 (55 Beaching) |
63 | THRUST HUB | 73345A1 | |
64 | PROP NUT KIT | 11-69578Q1 | |
65 | TAB WASHER | 14-8M0214942 | |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
- | SEAL KIT, Gear Housing | 26-814669A2 |
Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 JET Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY (Black)(Short) Comment: (3.44 Inch/87.37 mm Torpedo Diameter) | 1682-821306T26 | 1682-821306A26 (3.44 Inch/87.37 mm Torpedo Diameter) |
- | GEAR HOUSING ASSEMBLY (Black)(Long) Comment: (3.44 Inch/87.37 mm Torpedo Diameter) | 1682-821306T28 | 1682-821306A28 (3.44 Inch/87.37 mm Torpedo Diameter) |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black) | 1682-821306T12 | 1682-821306A12 (Basic-Black) |
40 | PIN, Dowel | 17-821327 | |
41 | GASKET | 27-823942 | |
42 | TUBE | 32-8M0026108 | 32-821828 |
43 | PLUG, Rubber | 19-824928001 | 19-824928, 19-32297 |
44 | SCREEN | 821829 | |
45 | TRIM TAB | 822157T2 | |
46 | SCREW, (M8 x 20) | 10-82497020 | |
47 | WASHER | 12-72397 | |
48 | GEAR, Forward, 22 Teeth | 43-822162T2 | |
49 | BEARING ASSEMBLY, Roller | 31-8M0103470 | 31-99328A 1 |
50 | NOT SOLD SEPARATE, Cup | NSS | |
51 | BEARING, Roller | 31-41326 | |
52 | FOLLOWER, Cam | 821578 | |
53 | SPRING | 24-8261991 | |
54 | PIN | 17-8M0020999 | 17-85093 |
55 | CLUTCH | 52-821314T | 52-821314 |
56 | SPRING | 24-38114 | |
57 | PROPELLER SHAFT | 44-8M0140441 | |
58 | GEAR, Reverse, 22 Teeth | 43-822163T1 | |
59 | BEARING, Ball | 30-20839T | |
60 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
61 | O-RING | 25-815460 | |
62 | BEARING, Needle | 31-21700 | |
63 | SEAL, Oil | 26-8M0205511 | |
64 | SEAL, Oil | 26-8M0203757 | |
65 | WASHER, (.323 x .563 x .063) Stainless Steel | 12-8M0042642 | 12-70132 |
65 | WASHER, (.323 x .590 x .112) Stainless Steel Comment: (Use with Threaded Insert) | 12-855941 | |
66 | SCREW, (M8 x 25) | 10-4000353 | |
66 | SCREW, (M8 x 30) Comment: (Use with Threaded Insert) | 10-85594030 | |
67 | INSERT, Threaded | 8227731 | |
68 | NOT SOLD SEPARATE, Decal (1.83:1) (12 X 22) | NSS | |
69 | THRUST HUB | 73345A1 | |
70 | PROP NUT KIT | 11-69578Q1 | |
71 | TAB WASHER | 14-8M0214942 | |
72 | SCREW, (M10 x 45) | 10-4000380 | |
73 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
- | GASKET SET | 27-828553A97 | |
- | SEAL KIT | 823547A2 |
Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 JET Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY (Short) Comment: (Model Version Length Designation: S = 15 Inch) | 1682-821306T8 | |
- | GEAR HOUSING ASSEMBLY (SL-Export Only) Comment: (Model Version Length Designation: SL = 17.5 Inch) | 1682-821306A55 | |
- | GEAR HOUSING ASSEMBLY (Long) Comment: (Model Version Length Designation: L = 20 Inch) | 1682-821306T6 | |
- | GEAR HOUSING ASSEMBLY (LL) Comment: (Model Version Length Designation: LL = 22.5Inch) | 1682-821306A10 | |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) | 1682-821306T12 | 1682-821306A12 (Basic) |
40 | PIN, Dowel | 17-821327 | |
41 | GASKET | 27-823942 | |
42 | TUBE | 32-8M0026108 | 32-821828 |
43 | PLUG, Rubber | 19-824928001 | 19-824928, 19-32297 |
44 | SCREEN | 821829 | |
45 | TRIM TAB | 822157T2 | |
46 | SCREW, (M8 x 20) | 10-82497020 | |
47 | WASHER | 12-72397 | |
48 | GEAR ASSEMBLY, Forward - 26 Teeth | 43-821315T1 | |
49 | BEARING ASSEMBLY, Roller | 31-8M0103470 | 31-99328A 1 |
50 | NOT SOLD SEPARATE, Cup | NSS | |
51 | BEARING, Roller | 31-41326 | |
52 | FOLLOWER, Cam | 821578 | |
53 | SPRING | 24-8261991 | |
54 | PIN | 17-8M0020999 | 17-85093 |
55 | CLUTCH | 52-821314T | 52-821314 |
56 | SPRING | 24-38114 | |
57 | PROPELLER SHAFT | 44-8M0140441 | |
58 | GEAR, Reverse - 26 Teeth | 43-821312T1 | |
59 | BEARING, Ball | 30-20839T | |
60 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
61 | O-RING | 25-815460 | |
62 | BEARING, Needle | 31-21700 | |
63 | SEAL, Oil | 26-8M0205511 | |
64 | SEAL, Oil | 26-8M0203757 | |
65 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
66 | SCREW, (M8 x 30) | 10-85594030 | |
67 | INSERT, Threaded | 8227731 | |
68 | THRUST HUB | 73345A1 | |
69 | PROP NUT KIT | 11-69578Q1 | |
70 | TAB WASHER | 14-8M0214942 | |
71 | SCREW, (M10 x 45), Short/Long | 10-4000380 | |
72 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
73 | NOT SOLD SEPARATE, Decal-Gear Ratio | NSS | |
- | GASKET SET | 27-822420A94 | |
- | SEAL KIT | 823547A2 |
Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 JET Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY (Complete) Comment: (Long)(Bigfoot) | 1667-9011G92 | |
- | GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) | 1667-9011G94 | |
1 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black) | 1667-9011G59 | |
2 | BEARING SET, Cup And Cone | 31-30894A1 | |
3 | NOT SOLD SEPARATE, Cup | NSS | |
4 | GEAR KIT, Forward And Pinion 28 Teeth | 43-882813A3 | |
5 | BEARING, Needle | 31-30895T | |
6 | RING, Retaining | 53-856823 | |
7 | FOLLOWER KIT, Cam | 850315A1 | |
8 | BALL | 30-44530 | |
9 | NOT SOLD SEPARATE, Slide | NSS | |
10 | SPRING | 24-850327 | |
11 | PIN, Cross | 17-8M0100263 | 17-8M0084681, 17-8M0020941, 17-30632 |
12 | SPRING | 24-30893 | |
13 | CLUTCH | 52-850048T | 52-850048 |
14 | PROPELLER SHAFT | 44-8M0140445 | |
15 | GEAR, Reverse - 28 Teeth | 43-882814T | |
16 | CARRIER ASSEMBLY, Bearing | 8M0168901 | |
17 | O-RING, (3.609 x .139) | 25-8M0214974 | |
18 | BEARING, Needle | 31-30956T | |
19 | SEAL, Oil Comment: (Inner) | 26-8M0205728 | |
20 | SEAL, Oil Comment: (Outer) | 26-8M0205729 | |
21 | BEARING, Roller | 31-12578T | |
22 | THRUST WASHER | 12-12577 | |
23 | BEARING, Thrust | 31-12576 | |
24 | STUD, (M8 x 48) | 16-8M0034456 | 16-42917 2 |
25 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
26 | NUT, (M8) | 11-401378 | |
27 | SHIM SET | 15-44491A1 | |
28 | INSERT, Threaded | 8227731 | |
29 | NOT SOLD SEPARATE, Decal | NSS | |
30 | NOT SOLD SEPARATE, Decal-Prop Operation | NSS | |
31 | THRUST WASHER | 13191Q01 | |
32 | PROP NUT KIT, (.750-16) | 11-52707Q1 | |
33 | TAB WASHER | 14-816629Q | 14-816629, 14-31210, 14-816629B |
- | SEAL KIT, Gear Housing | 26-43035A4 |
Heater Manifold
Back to TopBelow is the parts list for Mercury 40 JET Heater Manifold:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | MANIFOLD ASSEMBLY, Heater | 828155A1 | |
2 | GASKET | 27-826138 | |
3 | SCREW, (#8-32 x .380) | 10-20597 | |
4 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 17 Inch Length) | 32-9912878 | |
5 | ELBOW, 90 Degree | 22-33373001 | |
6 | HOSE, (.187) (26.00 Inches Bulk) | 32-9912878 | |
7 | FITTING | 19-828167 | |
8 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
9 | CAP | 22-15026 |
Induction Manifold
Back to TopBelow is the parts list for Mercury 40 JET Induction Manifold:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | MANIFOLD ASSEMBLY, Induction | 821371A2 | |
2 | CHECK VALVE | 21-426233 | |
3 | FITTING, Barbed | 22-823563 | |
4 | STUD, (M6 x 44) | 16-8161949 | |
5 | SCREW, (M6 x 40) | 10-82130040 | |
6 | TUBING, (240.00 Inches Bulk) (Cut to 12.50 Inch Length) Comment: (A = To Base of Oil Pump) | 32-892024122 | 32-99130122 (A = To Base of Oil Pump) |
7 | SCREW, (M8 x 30) | 10-81742730 | |
8 | REED VALVE Comment: (30 H.P.) | 830246T2 | |
8 | REED VALVE Comment: (40 H.P.) | 830246T3 | |
- | POWERHEAD ASSEMBLY Comment: 30 HP | 808569T02 | 808569T97, 808569A97, 808569A96, 808569A94 30 HP |
- | POWERHEAD ASSEMBLY Comment: 40 HP | 61-8M0063311 |
Induction Manifold and Reed Block
Back to TopBelow is the parts list for Mercury 40 JET Induction Manifold and Reed Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | GASKET | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
2 | END CAP ASSEMBLY | 1171-9812A8 | |
3 | SEAL, Oil | 26-828932 | 26-821756 |
4 | SEAL | 26-41953 | |
5 | O-RING, (2.175 x .175) | 25-8M0142854 | |
6 | SCREW, (M8 x 20) | 10-81742720 | |
7 | BRACKET ASSEMBLY | 19077A07 | |
8 | STUD, (M6 x 44) | 16-8161949 | |
9 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) | 12-8M0204663 | |
10 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) | 12-69056 | |
11 | WING NUT Comment: (Electric) | 11-816872 | |
12 | SCREW, (M8 x 35 MM) | 10-82127335 | |
13 | MANIFOLD ASSEMBLY, Induction | 827998A1 | |
14 | ELBOW Comment: (Electric) | 22-19725 | |
15 | ELBOW Comment: (Manual) | 22-19725 | |
16 | CAP Comment: (Manual) | 22-15026 | |
17 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
18 | GASKET | 27-812869 | |
19 | SCREW, (M8 x 30) | 10-81742730 | |
20 | REED BLOCK ASSEMBLY | 8M0219197 | |
21 | GASKET | 27-812868 | |
22 | NOT SOLD SEPARATE, Dowel Pin | NSS | |
23 | REED ASSEMBLY | 34-812880A03 | 34-812880A 1, 34-812880A 2 |
24 | TAB WASHER | 14-429821 | |
25 | RETAINER, Reed Comment: (50) | 812879002 | 812879 1 (50) |
26 | RETAINER, Reed Comment: (40) | 825267 | |
27 | SCREW, (M6 x 16) | 10-88421471 | |
- | POWERHEAD ASSEMBLY | 852067T98 | 852067A98, 852067A97 |
- | GASKET SET | 27-828553A97 | |
1 | GASKET | 27-8M0000822 | 27-828553, 27-812865, 27-822420 |
2 | END CAP ASSEMBLY, Lower | 1171-9812T9 | |
3 | SEAL, Oil | 26-66301 | |
4 | SEAL | 26-41953 | |
5 | O-RING, (2.175 x .175) | 25-8M0142854 | |
6 | SCREW, (M8 x 20) | 10-81742720 | |
7 | BRACKET ASSEMBLY | 19077A07 | |
8 | STUD, (M6 x 44) | 16-8161949 | |
9 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) | 12-8M0204663 | |
10 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) | 12-69056 | |
11 | WING NUT Comment: (Electric) | 11-816872 | |
12 | SCREW, (M8 x 35 MM) | 10-82127335 | |
13 | MANIFOLD ASSEMBLY, Induction | 827998A1 | |
- | CAP Comment: (For use on Induction Manifold) | 22-15026 | |
14 | ELBOW Comment: (Electric) | 22-19725 | |
15 | ELBOW Comment: (Manual) | 22-19725 | |
16 | GASKET | 27-812869 | |
17 | SCREW, (M8 x 30) | 10-81742730 | |
18 | REED BLOCK ASSEMBLY | 8M0219197 | |
19 | GASKET | 27-812868 | |
20 | NOT SOLD SEPARATE, Dowel Pin | NSS | |
21 | REED ASSEMBLY | 34-812880A03 | 34-812880A 1, 34-812880A 2 |
22 | TAB WASHER | 14-429821 | |
23 | RETAINER, Reed | 812879002 | 812879 1 |
24 | SCREW, (M6 x 16) | 10-88421471 | |
25 | SHIFT RAIL ASSEMBLY | 42881A1 | |
26 | TAB WASHER | 14-42981 | |
27 | SCREW, (M8 x 25) | 10-40001134 | |
28 | SLIDE | 988851 | |
29 | BUSHING | 23-48475 | |
30 | NUT, (M6) Stainless Steel | 11-401386 | |
31 | WASHER | 12-35459 | |
32 | NUT, (M6) Stainless Steel | 11-401386 | |
- | GASKET SET | 27-812867A97 | 27-812867A96, 27-812867A91 |
- | POWERHEAD ASSEMBLY | 852071T97 | 852071A97 |
Jet Components
Back to TopBelow is the parts list for Mercury 40 JET Jet Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | IMPELLER | 47-19453T | |
2 | KEY | 28-8M0032831 | 28-19699 |
3 | PUMP ASSEMBLY, Water | 46-812966A12 | |
4 | GASKET, Upper Water Pump Comment: (Upper) | 27-822189 | |
5 | SEAL | 8M0204658 | |
6 | FACE PLATE | 19700A2 | |
7 | SCREW, (M6 x 16) | 10-8248324 | |
- | REPAIR KIT, Water Pump | 46-812966A12 | |
- | SEAL KIT, Gear Housing | 26-814669A2 |
Jet Pump Assembly
Back to TopBelow is the parts list for Mercury 40 JET Jet Pump Assembly:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | JET PUMP ASSEMBLY | 8M0230714 | |
1 | HOUSING, Pump | 855767T60 | 855767 60 |
2 | SHIFT LINKAGE KIT | 878377 | |
3 | CAM | 878382 | |
4 | GATE, Reverse - With Bumper | 878380 | |
5 | HOSE, Lube | 32-827490 | |
6 | STUD, (.312-18 x 1.81) | 16-855840 | |
7 | NUT, (.312-18) Stainless Steel | 11-82670910 | |
8 | SCREW, (.312-18 x 1.00) | 10-848497 | |
9 | IMPELLER | 47-8M0230713 | |
10 | HOUSING, Intake | 80141260 | |
11 | LINER | 8271882 | |
12 | DRIVESHAFT | 45-85576960 | |
13 | THRUST WASHER | 12-8796521 | |
14 | BEARING, Ball | 30-8796531 | |
15 | SLEEVE | 23-8271891 | |
16 | NUT | 11-8271901 | |
17 | WASHER | 12-36001 | |
18 | KEY | 28-801405875 | |
19 | SHIM, Impeller | 15-801404875 | |
20 | TAB WASHER | 14-801403875 | |
21 | SCREW, (.250-20 x .625) | 10-19923062 | |
22 | SCREW, (.312-18 x 1.250) | 10-60411 | |
23 | BRACKET, Cable Support | 801410 | |
24 | NUT, (.312-18) Stainless Steel | 11-82670910 | |
25 | PIN, Dowel | 17-801407 | |
26 | SCREW, (M10 x 60) Hex Flange - Stainless Steel | 10-4010860 | |
27 | SCREW, (M10 x 90) Hex Flange - Stainless Steel | 10-4010890 | |
28 | SCREW, (M10 x 70) Hex Flange - Stainless Steel | 10-4010870 | |
29 | SCREW, (.375-16 x 2.750) Stainless Steel | 10-95802 | |
30 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 |
Lube Chart
Back to TopBelow is the parts list for Mercury 40 JET Lube Chart:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
NO PARTS LIST | NOPART | ||
NO PARTS LIST | NOPART | ||
- | NO PARTS LIST | NOPART |
Manual Start Components
Back to TopBelow is the parts list for Mercury 40 JET Manual Start Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SEAL, Handle Rest | 8M0043416 | 824995 1 |
2 | SPACER, Handle Rest | 23-822392 | |
3 | REST, Starter Handle | 821788T02 | 821788 2 |
4 | HANDLE ASSEMBLY | 85174A1 | |
5 | NOT SOLD SEPARATE, Retainer | NSS | |
6 | NUT, (M6) Stainless Steel | 11-401366 | |
7 | WASHER, (.265 x .750 x .048) | 12-858779 | |
8 | GROMMET | 25-8157951 | |
9 | BUSHING | 23-816086 | |
10 | GROMMET | 25-8157951 | |
11 | WASHER, (.265 x .750 x .048) | 12-858779 | |
- | STARTER ASSEMBLY, Recoil | 816728T14 | 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9 |
12 | HOUSING | 816728T05 | 816728 5 |
13 | RING, Retaining | 53-818853 | 53-42689 |
14 | BUSHING | 8M0183792 | |
15 | LOCKWASHER | 13-826229 | |
16 | SPRING | 24-86857T01 | |
17 | SHEAVE, Starter | 50-825269T01 | 50-825269A 1 |
18 | ROPE | 50-12066Q10 | |
19 | SPRING | 24-868523 | |
20 | CAM | 86853T01 | |
21 | SCREW, (.250-20 x .625) | 10-826253 | 10-97516, 10-818838 |
22 | RING, Retaining | 53-86849T01 | |
23 | CAM | 868501 | |
24 | SPRING | 24-86851T02 | |
25 | SCREW, (#10-16 x 1.00) | 10-8182491 | |
26 | RETAINER | 816711 | |
27 | CAM | 816712T01 | 816712 1 |
28 | LEVER | 8166903 | |
29 | SPRING | 24-826791 | 24-816718 1 |
30 | CABLE, Interlock, Interlock | 8567542 | |
31 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
32 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
33 | SCREW, (#10-16 x .625) | 10-8214281 | |
34 | COTTER PIN | 18-26811 | |
35 | DECAL, EPA Label Information (2005) | 37-804664A05 | |
35 | DECAL, EPA Label Information (2006) | 37-804664A06 | |
36 | DECAL, Warning, High Voltage | 37-8272822 | |
37 | NOT SOLD SEPARATE, Decal-Caution in Gear Idle | NSS | |
38 | NOT SOLD SEPARATE, Decal-Timing | NSS |
Manual Tilt Components
Back to TopBelow is the parts list for Mercury 40 JET Manual Tilt Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | MANUAL TRIM ASSEMBLY Comment: (Use With Black End Cap) | 8M0118570 | |
- | MANUAL TRIM Comment: (Beaching)(Use With Gold End Cap) | 832020T3 | |
1 | SHOCK ROD ASSEMBLY Comment: (Use With Black End Cap) | 8M0118572 | |
1 | SHOCK ROD ASSEMBLY Comment: (Beaching)(Use With Gold End Cap) | 893942A01 | 813427A 5 (Beaching)(Use With Gold End Cap) |
2 | PISTON ASSEMBLY, Trim Memory | 893903A01 | |
3 | O-RING KIT, Cylinder | 25-893917A01 | 25-809872A 1 |
4 | NOT SOLD SEPARATE, O-Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893918A01 | 811224A 1 |
6 | SCREW AND SEAL KIT | 893919A01 | 813433A 2 |
7 | ACCUMULATOR ASSEMBLY | 893920A01 | 813454A 2 |
8 | VALVE BODY ASSEMBLY | 893921A01 | 813455T 4 |
9 | CAM KIT | 893923A01 | 813457A 3 |
10 | VALVE KIT, Velocity | 893924A01 | 809881A 1 |
11 | REPAIR KIT | 893925A01 | 809882A 1 |
12 | CABLE ASSEMBLY, Ground | 8M0207768 | |
- | O-RING KIT | 25-893922A01 | 25-809880A 2 |
13 | PIN | 17-19607 | |
14 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
Oil Injection Components
Back to TopBelow is the parts list for Mercury 40 JET Oil Injection Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BUSHING | 23-822003 | |
2 | GROMMET | 25-822002 | |
3 | TANK ASSEMBLY, Oil | 1271-8M0219215 | |
4 | CAP ASSEMBLY | 36-828765A1 | |
5 | GASKET | 27-828766 | |
6 | NOT SOLD SEPARATE, Retainer | NSS | |
7 | PUSH NUT | 11-821285 | |
8 | VENT ASSEMBLY | 19299A1 | |
9 | VALVE | 21-64871 | |
10 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
11 | CLAMP | 54-814200 | |
12 | TUBING, (14.50 Inches Bulk) (Cut to 4.75 Inch Length) | 32-9004934 | |
13 | ELBOW | 22-826083 | |
14 | TUBING, (25.00 Inches Bulk) (Cut to 1.25 Inch Length) | 32-82381455 | |
15 | GROMMET | 25-823770001 | 25-823770 |
16 | SPACER | 23-826084 | |
17 | SWITCH ASSEMBLY | 87-12886A6 | |
18 | SCREW, (.164-18 x .375) | 10-58376 | |
19 | WASHER, (.203 x .562 x .060) Stainless Steel | 12-72761 | |
20 | TUBING, (15.00 Inches Bulk) (Cut to 10.00 Inch Length) | 32-82381335 | |
21 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
22 | GEAR, Driven | 43-826143 | |
23 | BEARING ASSEMBLY | 23-19278A2 | |
24 | BUSHING, Flanged | 23-17597 | |
25 | BUSHING | 23-17596 | |
26 | PUMP ASSEMBLY, Oil Injection | 818902A2 | |
27 | O-RING | 25-36390 | |
28 | O-RING | 25-8M0204667 | |
29 | SCREW, (M5 x 20) Stainless Steel | 10-40011108 | |
30 | LINK | 826581T01 | 826581A 1 |
- | GASKET SET | 27-822420A94 | |
1 | BUSHING | 23-822003 | |
2 | GROMMET | 25-822002 | |
3 | SCREW, (M6 x 25) Stainless Steel | 10-40011129 | |
4 | TANK ASSEMBLY, Oil | 1276-828163A2 | |
5 | CAP ASSEMBLY | 36-828765A2 | |
6 | NOT SOLD SEPARATE, Tether | NSS | |
7 | PUSH NUT | 11-821285 | |
8 | VENT ASSEMBLY | 19299A1 | |
9 | VALVE | 21-64871 | |
10 | SEAL | 8M0039080 | 816066 2 |
11 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
12 | GROMMET | 25-813644002 | 25-813644 1 |
13 | SWITCH ASSEMBLY | 87-12886A6 | |
14 | SCREW, (.164-18 x .375) | 10-58376 | |
15 | WASHER, (.203 x .562 x .060) Stainless Steel | 12-72761 | |
16 | SPACER | 23-826084 | |
17 | TUBING, (15.00 Inches Bulk) (Cut to 12.00 Inch Length) | 32-82381335 | |
18 | PUMP ASSEMBLY, Oil Injection Comment: (40) | 818902A2 | |
19 | PUMP ASSEMBLY, Oil Injection Comment: (50) | 818902A1 | |
20 | O-RING | 25-36390 | |
21 | O-RING | 25-8M0204667 | |
22 | SCREW, (M5 x 20) Stainless Steel | 10-40011108 | |
23 | GEAR, Driven | 43-19277 | |
24 | BEARING ASSEMBLY | 23-19278A2 | |
25 | BUSHING (Flanged) | 23-17597 | |
26 | BUSHING | 23-17596 | |
27 | LINK | 8M0084729 | 826581A 2 |
- | GASKET SET | 27-828553A97 | |
1 | TANK ASSEMBLY, Oil | 1263-812718T1 | |
2 | CAP ASSEMBLY | 36-828765A2 | |
3 | NOT SOLD SEPARATE, Tether | NSS | |
4 | PUSH NUT | 11-821285 | |
5 | SEAL | 8M0039080 | 816066 2 |
6 | VENT ASSEMBLY | 19299A1 | |
7 | VALVE | 21-64871 | |
8 | GROMMET | 25-813644002 | 25-813644 1 |
9 | BOOT | 99162001 | |
10 | BOOT | 8M0039085 | 812890 |
11 | SWITCH ASSEMBLY | 87-12886A6 | |
12 | SCREW, (.164-18 x .375) | 10-58376 | |
13 | WASHER, (.203 x .562 x .060) Stainless Steel | 12-72761 | |
14 | PUMP ASSEMBLY, Oil Injection | 818902A1 | |
15 | O-RING | 25-8M0204667 | |
16 | O-RING | 25-36390 | |
17 | SCREW, (M5 x 20) Stainless Steel | 10-40011108 | |
18 | GEAR, Driven | 43-19277 | |
19 | BEARING ASSEMBLY | 23-19278A2 | |
20 | BUSHING (Flanged) | 23-17597 | |
21 | BUSHING | 23-17596 | |
22 | TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Lengh) | 32-82381335 | |
23 | LINK | 8M0084729 | 826581A 2 |
Power Trim
Back to TopBelow is the parts list for Mercury 40 JET Power Trim:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | POWER TRIM ASSEMBLY | 822344T14 | 822344T10, 822344T 5 |
1 | POWER TRIM ASSEMBLY | 822344T14 | 822344T10, 822344T 5 |
- | O-RING KIT | 25-827668A1 | |
2 | SHOCK ROD ASSEMBLY | 893931A01 | 827670A 2 |
3 | PILOT CHECK ASSEMBLY | 827671A1 | |
4 | TILT RELIEF VALVE ASSEMBLY | 827672A1 | |
5 | SEAT ASSEMBLY, Suction | 827673A1 | |
6 | PUMP ASSEMBLY | 827674A1 | |
7 | NOT SOLD SEPARATE, Ball and Spring | NSS | |
8 | NOT SOLD SEPARATE, Screw | NSS | |
9 | NOT SOLD SEPARATE, Filter | NSS | |
10 | NOT SOLD SEPARATE, O Ring | NSS | |
11 | MOTOR ASSEMBLY | 827675A1 | |
12 | NOT SOLD SEPARATE, Screw | NSS | |
13 | NOT SOLD SEPARATE, Washer | NSS | |
14 | CABLE ASSEMBLY | 88238A15 | |
15 | NOT SOLD SEPARATE, O Ring | NSS | |
16 | NOT SOLD SEPARATE, Coupler | NSS | |
17 | PISTON, Memory | 827676 | |
18 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
19 | PLUG ASSEMBLY | 19-811613 | |
20 | BRACKET | 830238T | |
21 | HARNESS ASSEMBLY, Trim, Trim | 84-826802A9 | |
22 | SCREW, (M6 x 25 MM) | 10-82129125 | |
23 | RELAY ASSEMBLY | 8M0207773 | |
24 | BRACKET | 828102 | |
25 | GROMMET | 25-818967 | |
26 | BUSHING | 23-8M0214955 | |
27 | NOT SOLD SEPARATE, Decal-Trim Relay | NSS | |
1 | POWER TRIM ASSEMBLY | 822344T14 | 822344T10, 822344T 5 |
1 | POWER TRIM ASSEMBLY | 822344T14 | 822344T10, 822344T 5 |
- | O-RING KIT | 25-827668A1 | |
2 | SHOCK ROD ASSEMBLY | 893931A01 | 827670A 2 |
3 | PILOT CHECK ASSEMBLY | 827671A1 | |
4 | TILT RELIEF VALVE ASSEMBLY | 827672A1 | |
5 | SEAT ASSEMBLY, Suction | 827673A1 | |
6 | PUMP ASSEMBLY | 827674A1 | |
7 | NOT SOLD SEPARATE, Ball/Spring | NSS | |
8 | NOT SOLD SEPARATE, Screw | NSS | |
9 | NOT SOLD SEPARATE, Filter | NSS | |
10 | NOT SOLD SEPARATE, O-Ring | NSS | |
11 | MOTOR ASSEMBLY | 827675A1 | |
12 | NOT SOLD SEPARATE, Screw | NSS | |
13 | NOT SOLD SEPARATE, Washer | NSS | |
14 | CABLE ASSEMBLY | 88238A15 | |
15 | NOT SOLD SEPARATE, O-Ring | NSS | |
16 | NOT SOLD SEPARATE, Coupler | NSS | |
17 | PISTON, Memory | 827676 | |
18 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
19 | PLUG ASSEMBLY | 19-811613 | |
20 | BRACKET | 831276T | |
21 | HARNESS ASSEMBLY, Trim | 84-826802A9 | |
22 | SCREW, (M6 x 25 MM) | 10-82129125 | |
23 | RELAY ASSEMBLY | 8M0207773 | |
24 | BRACKET | 828102 | |
25 | GROMMET | 25-818967 | |
26 | BUSHING | 23-8M0214955 | |
27 | NOT SOLD SEPARATE, Decal | NSS | |
28 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
29 | C WASHER | 8M0084613 | 69205 |
30 | CLIP | 54-22740 |
Power Trim Components
Back to TopBelow is the parts list for Mercury 40 JET Power Trim Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PUMP ASSEMBLY, Power Trim Comment: (Non Bigfoot) | 8M0055006 | 893518T01, 830150T10, 830150T 6 (Non Bigfoot) |
- | PUMP ASSEMBLY, Power Trim Comment: (Non Bigfoot) | 8M0055006 | 893518T01, 830150T10, 830150T 6 (Non Bigfoot) |
- | PUMP ASSEMBLY, Power Trim Comment: (Bigfoot) | 8M0055011 | 893517T01, 855654T09, 855654T08, 855654T 4 (Bigfoot) |
- | PUMP ASSEMBLY, Power Trim Comment: (Bigfoot) | 8M0055011 | 893517T01, 855654T09, 855654T08, 855654T 4 (Bigfoot) |
1 | SHOCK ROD KIT Comment: (Non Big Foot) | 893943A01 | 855833A 1 (Non Big Foot) |
1 | SHOCK ROD KIT Comment: (Big Foot) | 8M0118573 | |
2 | PISTON ASSEMBLY, Memory | 8M0171822 | |
3 | O-RING KIT, Rebuild | 25-8M0171819 | |
4 | NOT SOLD SEPARATE, O-Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893904T01 | 811228A 1 |
6 | VALVE KIT, Trim Limit Comment: (Non Bigfoot) | 893905A02 | 809873A 1 (Non Bigfoot) |
6 | VALVE KIT, Trim Limit Comment: (Big Foot) | 893944A01 | 809873A 2 (Big Foot) |
7 | PUMP ASSEMBLY | 893906A02 | 809874A 1 |
8 | MOTOR KIT | 893907A02 | 809885A 2 |
9 | PLUG | 22-8134351 | |
10 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
11 | MANIFOLD KIT | 893909A02 | 809875A 1 |
12 | SCREW KIT, Motor | 10-809876A1 | |
13 | DRIVESHAFT/SEAL KIT | 809877A1 | |
14 | FILTER KIT | 35-893912A02 | 809878A 1 |
15 | POPPET KIT | 893913A02 | 809879A 1 |
16 | CABLE ASSEMBLY | 88238A18 | |
- | O-RING KIT, Complete Trim | 25-893914A02 | 25-809880A 1 |
17 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
18 | PIN | 17-19607 | |
19 | PIN | 17-822869001 | 17-822869 |
20 | BRACKET | 831276T | |
21 | HARNESS ASSEMBLY | 84-826802A12 | |
22 | SCREW, (M6 x 25 MM) | 10-82129125 | |
23 | RELAY ASSEMBLY | 8M0207773 | |
24 | BRACKET | 828102 | |
25 | GROMMET | 25-818967 | |
26 | BUSHING | 23-8M0214955 | |
27 | NOT SOLD SEPARATE, Decal-Trim Relay | NSS |
Power Trim Mounting
Back to TopBelow is the parts list for Mercury 40 JET Power Trim Mounting:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PIN, (14 mm) | 17-822481001 | 17-822481 |
2 | BUSHING | 23-822482 | |
3 | BUSHING | 23-822484 | |
4 | WASHER | 12-825190 | |
5 | NUT | 11-826712 | 11-40134 14 |
6 | SCREW, (M10 x 40) Stainless Steel | 10-4009040 | |
7 | WASHER | 12-4002319 | |
8 | NUT, (M10) | 11-40140 | |
9 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
10 | C WASHER | 8M0084613 | 69205 |
11 | CLIP | 54-22740 |
Service/Support Material
Back to TopBelow is the parts list for Mercury 40 JET Service/Support Material:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL, 30/40 (2 Cylinder) 2-Stroke | 90-803018001 | |
- | SERVICE MANUAL, 30/40 (2-Stroke) | 90-826148R03 | 90-826148R 2 |
- | OWNERS MANUAL, 30/40 (USA) Comment: (2005)English | 90-10116050 | |
- | OWNERS MANUAL, (30/40)(USA) Comment: (2006)English | 90-10116060 | |
- | OWNERS MANUAL, 30/40 2-Stroke Comment: (2005) French | 90-10116D50 | |
- | OWNERS MANUAL, 30/40 2-Stroke Comment: (2006) French | 90-10116D60 | |
- | OWNERS MANUAL, 30/40 2-Stroke Comment: (2005) Spanish | 90-10116J50 | |
- | OWNERS MANUAL, 30/40 2-Stroke Comment: (2006) Spanish | 90-10116J60 | |
- | OWNERS MANUAL, 30/40 (Belgium) Comment: (2005) | 90-10116V50 | |
- | OWNERS MANUAL, 30/40 (Belgium) Comment: (2006) | 90-10116V60 | |
- | OWNERS MANUAL, 30/40 SeaPro/Marathon Comment: (2005)English | 90-10148050 | |
- | OWNERS MANUAL, (30/40 SeaPro/Marathon) Comment: (2006)English | 90-10148060 | |
- | DECAL SET Comment: (Merc 30)(2005) | 37-808616A00 | 37-808616A96, 37-808616A94 (Merc 30)(2005) |
- | DECAL SET, (Mercury 30) Comment: (2006 and up) | 37-897510A01 | |
- | DECAL SET Comment: (Merc 40)(2005) | 37-824093A00 | 37-824093A96, 37-824093A94 (Merc 40)(2005) |
- | DECAL SET, (Mercury 40) Comment: (2006 - 2B099571) | 37-897510A02 | |
- | DECAL SET, 40/60 Comment: (2B099572 and up) | 37-8M0094901 | |
- | DECAL SET Comment: (40 Marathon) | 37-8582522 | |
- | DECAL SET Comment: (El Pescador) | 37-804705A00 | |
- | DECAL SET Comment: (40 Seapro) | 37-808615A01 | 37-808615A95, 37-808615A94 (40 Seapro) |
- | DECAL SET Comment: (Mariner 30) | 37-808682A03 | 37-808682A01, 37-808682A97, 37-808682A94 (Mariner 30) |
- | DECAL SET Comment: (Mariner 40) | 37-824094A03 | 37-824094A01, 37-824094A97, 37-824094A94 (Mariner 40) |
- | DECAL SET Comment: (Mariner 40 Arrluk/Greenland) | 37-54321A03 | |
- | DECAL, EPA Label Information (2005) | 37-804664A05 | |
- | DECAL, EPA Label Information (2006) | 37-804664A06 | |
- | PARTS MANUAL, 40/50 (3 Cylinder) 2-Stroke | 90-803026001 | |
- | SERVICE MANUAL | 90-8M0110565 | 90-852572R02, 90-852572R 1 |
- | OWNERS MANUAL, 40/50 (2-Stroke) Comment: (USA)(2005) English | 90-10170050 | |
- | OWNERS MANUAL, 40/50 (2-Stroke) Comment: USA)(2006) English | 90-10170080 | |
- | OWNERS MANUAL, 40/50 (2-Stroke) Comment: (Belgium)(2005) | 90-10170V50 | |
- | OWNERS MANUAL, 40/50 (2-Stroke) Comment: (Belgium)(2006) | 90-10170V60 | |
- | OWNERS MANUAL, 40/50 2-Stroke Comment: (Spanish)(2005) | 90-10170J50 | |
- | OWNERS MANUAL, 40/50 2-Stroke Comment: (Spanish)(2006) | 90-10170J60 | |
- | OWNERS MANUAL, 40/50 2-Stroke Comment: (French)(2005) | 90-10170D50 | |
- | OWNERS MANUAL, 40/50 2-Stroke Comment: (French)(2006) | 90-10170D60 | |
- | DECAL SET Comment: (Black 40)(2005) | 37-830163A00 | |
- | DECAL SET Comment: (Black 50)(2005) | 37-852079A00 | 37-852079A97 (Black 50)(2005) |
- | DECAL SET, (Mercury 50) Comment: (2006 - 2B100393) | 37-897512A01 | |
- | DECAL SET, 50-90 Comment: (2B100394 and up) | 37-8M0094902 | |
- | DECAL SET Comment: (Gray 40) | 37-830164A03 | 37-830164A01, 37-830164A97 (Gray 40) |
- | DECAL SET Comment: (Gray 50) | 37-852080A03 | 37-852080A01, 37-852080A97 (Gray 50) |
- | DECAL SET Comment: (Tracker 50) | 37-803948A99 | |
- | DECAL, EPA Label Information (2005) | 37-804665A05 | |
- | DECAL, EPA Label Information (2006) | 37-804665A06 | |
- | DECAL, EPA Label Information (2007) | 37-804665A07 | |
- | DECAL, EPA Label Information (2008) | 37-804665A08 | |
- | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) | NSS | |
- | PARTS MANUAL, 55/60 Jet 40 (3 Cylinder) | 90-803022001 | |
- | SERVICE MANUAL | 90-8M0110565 | 90-852572R02, 90-852572R 1 |
- | OWNERS MANUAL, 55/60 Work Comment: (2005) | 90-10150050 | |
- | OWNERS MANUAL, 55/60 Work Comment: (2006) | 90-10150060 | |
- | OWNERS MANUAL, 60 Pleasure Comment: (2005) | 90-10122050 | |
- | OWNERS MANUAL, 60 Pleasure (USA) Comment: (2006) | 90-10122060 | |
- | OWNERS MANUAL, 60 Pleasure Comment: (2005) | 90-10122V50 | |
- | OWNERS MANUAL, 60 Pleasure (Belguim) Comment: (2006) | 90-10122V60 | |
- | OWNERS MANUAL, Jet 40 Comment: (2005) | 90-10136050 | |
- | OWNERS MANUAL, Jet 40 Comment: (2006) | 90-10136060 | |
- | DECAL SET, (Black 55 SeaPro) | 37-821573A01 | 37-821573A95, 37-821573A92 |
- | DECAL SET, (Black 60 SeaPro) | 37-826313A01 | 37-826313A95 |
- | DECAL SET, (Gray 60 Electric) | 37-811211A03 | 37-811211A01, 37-811211A97, 37-811211A94, 37-811211A91 |
- | DECAL SET, (Gray 60 Electric Bigfoot) | 37-852081A03 | 37-852081A01, 37-852081A97 |
- | DECAL SET, (Gray Jet 40) | 37-826326A01 | 37-826326A97, 37-826326A95 |
- | DECAL SET, (Black 60 Electric) Comment: (2005) | 37-811212A00 | 37-811212A96, 37-811212A94, 37-811212A91 (2005) |
- | DECAL SET, (Black 60 Electric) Comment: (2006 - 2B100425) | 37-897513A01 | |
- | DECAL SET, 40/60 Comment: (2B100426 and up) | 37-8M0094901 | |
- | DECAL SET, (Black 60 Bigfoot) Comment: (2005) | 37-804704A00 | 37-830163A96 (2005) |
- | DECAL SET, (Black 60 Bigfoot) Comment: (2006) | 37-897513A02 | |
- | DECAL SET, (Black Jet 40) Comment: (2005) | 37-826325A01 | |
- | DECAL SET, (Black Jet 40) Comment: (2006) | 37-897513A03 | |
- | DECAL SET, (Gray Marathon 55) | 37-8588371 | |
- | DECAL SET, (Gray Marathon 60) | 37-8588372 | |
- | DECAL SET, (Tracker 60) | 37-824733A96 | |
- | DECAL SET, (Tracker Bigfoot 60) | 37-831846A97 | |
- | DECAL, EPA Label Information (2005) | 37-804665A05 | |
- | DECAL, EPA Label Information (2006) | 37-804665A06 | |
- | DECAL, EPA Label Information (2007) | 37-804665A07 | |
- | DECAL, EPA Label Information (2008) | 37-804665A08 | |
- | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) | NSS |
Starter Assembly(Manual)
Back to TopBelow is the parts list for Mercury 40 JET Starter Assembly(Manual):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HANDLE ASSEMBLY | 85174A1 | |
2 | NOT SOLD SEPARATE, Retainer | NSS | |
- | REST ASSEMBLY, Starter Handle | 821788A6 | |
3 | NOT SOLD SEPARATE, Rest | NSS | |
4 | SEAL | 8M0043416 | 824995 1 |
5 | SCREW, (M6 x 30) Stainless Steel | 10-4010630 | |
6 | SPACER | 23-830190 | |
7 | BUSHING | 23-816086 | |
8 | GROMMET | 25-8157951 | |
9 | WASHER, (.265 x .750 x .048) | 12-858779 | |
10 | NUT, (M6) | 11-401196 | |
11 | CABLE, Interlock | 8567541 | |
12 | SCREW, (#10-16 x .625) | 10-8214281 | |
13 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
14 | COTTER PIN | 18-26811 | |
15 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
16 | COTTER PIN | 18-26811 | |
- | STARTER ASSEMBLY, Recoil | 816728T14 | 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9 |
17 | HOUSING | 816728T05 | 816728 5 |
18 | SPRING | 24-826791 | 24-816718 1 |
19 | LEVER | 8166903 | |
20 | CAM | 816712T01 | 816712 1 |
21 | RETAINER | 816711 | |
22 | SCREW, (#10-16 x 1.00) | 10-8182491 | |
23 | LOCKWASHER, SPRING | 13-826229 | |
24 | SPRING | 24-86857T01 | |
25 | SHEAVE, Starter | 50-825269T01 | 50-825269A 1 |
26 | SPRING | 24-86851T02 | |
27 | CAM | 868501 | |
28 | RING, Retaining | 53-86849T01 | |
29 | ROPE | 50-12066Q10 | |
30 | SPRING | 24-868523 | |
31 | CAM | 86853T01 | |
32 | SCREW, (.250-20 x .625) | 10-826253 | 10-97516, 10-818838 |
33 | BUSHING | 8M0183792 | |
34 | RING, Retaining | 53-818853 | 53-42689 |
35 | NOT SOLD SEPARATE, Timing Decal | NSS | |
36 | NOT SOLD SEPARATE, Decal-Caution in Gear Idle | NSS | |
37 | DECAL, EPA Label Information (2005) | 37-804665A05 | |
37 | DECAL, EPA Label Information (2006) | 37-804665A06 | |
37 | DECAL, EPA Label Information (2007) | 37-804665A07 | |
37 | DECAL, EPA Label Information (2008) | 37-804665A08 | |
37 | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) | NSS |
Starter Assembly, Manual
Back to TopBelow is the parts list for Mercury 40 JET Starter Assembly, Manual:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HANDLE ASSEMBLY | 85174A1 | |
2 | NOT SOLD SEPARATE, Retainer | NSS | |
3 | REST | 8167652 | |
4 | SEAL | 8M0043161 | 813607 2 |
5 | SCREW, (M6 x 75) | 10-82170475 | |
6 | SPACER | 23-821702 | |
7 | BUSHING | 23-816086 | |
8 | GROMMET | 25-8157951 | |
9 | WASHER, (.265 x .750 x .048) | 12-858779 | |
10 | NUT, (M6) Stainless Steel | 11-401366 | |
8 | GROMMET | 25-815795 | |
9 | WASHER, (.281 x .734 x .063) | 12-69057 | |
10 | NUT, (M6) Stainless Steel | 11-401366 | |
11 | CABLE, Interlock | 8567541 | |
12 | SCREW, (#10-16 x .625) | 10-8214281 | |
13 | WASHER, (.220 x .500 x .030) Stainless Steel | 12-73288 | |
14 | COTTER PIN | 18-26811 | |
15 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
16 | COTTER PIN | 18-26811 | |
- | STARTER ASSEMBLY, Recoil | 816728T14 | 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9 |
17 | HOUSING | 816728T05 | 816728 5 |
18 | SPRING | 24-826791 | 24-816718 1 |
19 | LEVER | 8166903 | |
20 | CAM | 816712T01 | 816712 1 |
21 | RETAINER | 816711 | |
22 | SCREW, (#10-16 x 1.00) | 10-8182491 | |
23 | LOCKWASHER, Spring | 13-826229 | |
24 | SPRING | 24-86857T01 | |
25 | SHEAVE, Starter | 50-825269T01 | 50-825269A 1 |
26 | SPRING | 24-86851T02 | |
27 | CAM | 868501 | |
28 | RING, Retaining | 53-86849T01 | |
29 | ROPE | 50-12066Q10 | |
30 | SPRING | 24-868523 | |
31 | CAM | 86853T01 | |
32 | SCREW, (.250-20 x .625) | 10-826253 | 10-97516, 10-818838 |
33 | BUSHING | 8M0183792 | |
34 | RING, Retaining | 53-818853 | 53-42689 |
35 | NOT SOLD SEPARATE, Decal-Timing | NSS | |
36 | NOT SOLD SEPARATE, Decal-Full Throttle Timing | NSS | |
37 | DECAL, EPA Label Information (2005) | 37-804665A05 | |
37 | DECAL, EPA Label Information (2006) | 37-804665A06 | |
37 | DECAL, EPA Label Information (2007) | 37-804665A07 | |
37 | DECAL, EPA Label Information (2008) | 37-804665A08 | |
37 | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) | NSS |
Starter Motor
Back to TopBelow is the parts list for Mercury 40 JET Starter Motor:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
2 | THRU BOLT | 10-965661 | |
3 | DRIVE KIT | 90643 | |
4 | DRIVE ASSEMBLY | 685753 | |
5 | DRIVE CAP | 8236392 | |
6 | ARMATURE | 965651 | |
7 | CAP, Commutator | 8119011 | |
8 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
9 | HOLDER | 898265014 | 61787 |
10 | SCREW | F15158 | |
11 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
12 | NUT, (.250-20) | 11-64015 | |
13 | CABLE ASSEMBLY, Battery - Positive (.3125) | 84-88439A9 | |
14 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
15 | CABLE ASSEMBLY, Black (6.25 Inch Terminals) | 84-88807A33 | |
16 | DECAL, Warning, High Voltage | 37-8272822 | |
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
2 | THRU BOLT | 10-965661 | |
3 | DRIVE KIT | 90643 | |
4 | DRIVE ASSEMBLY | 685753 | |
5 | DRIVE CAP | 8236392 | |
6 | ARMATURE | 965651 | |
7 | CAP, Commutator | 8119011 | |
8 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
9 | HOLDER | 898265014 | 61787 |
10 | SCREW | F15158 | |
11 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
12 | NUT, (.250-20) | 11-64015 | |
13 | CABLE ASSEMBLY, Battery - Positive | 84-88439A9 | |
14 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
15 | NOT SOLD SEPARATE, Decal-Warning | NSS | |
16 | BRACKET, Oil Tank | 823989 | |
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
1 | STARTER MOTOR ASSEMBLY | 50-893890T | 50-822462T 1 |
2 | THRU BOLT | 10-965661 | |
3 | DRIVE KIT | 90643 | |
4 | DRIVE ASSEMBLY | 685753 | |
5 | DRIVE CAP | 8236392 | |
6 | ARMATURE | 965651 | |
7 | CAP, Commutator | 8119011 | |
8 | BRUSH/SPRING KIT | 898265016 | 75384, 75384 1 |
9 | HOLDER | 898265014 | 61787 |
10 | SCREW | F15158 | |
11 | LOCKWASHER, (.250) Stainless Steel | 13-26992 | |
12 | NUT, (.250-20) | 11-64015 | |
13 | CABLE ASSEMBLY, Battery - Positive | 84-88439A9 | |
14 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
15 | NOT SOLD SEPARATE, Decal-Warning | NSS | |
16 | BRACKET, Oil Tank | 823989 |
Stator/Trigger(Electric Models)
Back to TopBelow is the parts list for Mercury 40 JET Stator/Trigger(Electric Models):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SEAL | 8M0043416 | 824995 1 |
2 | REST KIT, Oil Injection | 821788A1 | |
3 | PLUG, Starter Handle | 19-822513002 | 19-822513 1 |
4 | GROMMET, Oil Tank | 823771001 | 823771 |
5 | PLUG | 19-822464 | |
6 | WING NUT | 11-816872 | |
7 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-69056 | |
8 | WASHER, (.187 x .500 x .062) Neoprene, Neoprene | 12-8M0204663 | |
9 | COVER ASSEMBLY | 812777T1 | |
10 | SCREW, (M5 x 30) | 10-4013930 | |
11 | STATOR ASSEMBLY | 398-832075A21 | 398-832075A 4 |
- | CABLE ASSEMBLY | 84-11149A27 | |
12 | TRIGGER | 853960T | |
13 | DECAL, EPA Label Information (2005) | 37-804664A05 | |
13 | DECAL, EPA Label Information (2006) | 37-804664A06 | |
14 | NOT SOLD SEPARATE, Decal-Caution in Gear Idle | NSS | |
15 | NOT SOLD SEPARATE, Decal-Timing | NSS |
Steerig Handle Kit
Back to TopBelow is the parts list for Mercury 40 JET Steerig Handle Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BRACKET | 816366T3 | |
2 | NOT SOLD SEPARATE, Decal-Shift | NSS | |
3 | STUD, (M10 x 150 x 58) | 16-815802 | |
4 | TAB WASHER | 14-815806 | |
5 | NUT, (M10) | 11-40125100 | |
6 | HARNESS ASSEMBLY, Stop Comment: (Manual) | 84-815851A2 | |
7 | CABLE ASSEMBLY Comment: (Manual) | 84-821028A2 | |
8 | PLUG Comment: (Manual) | 815803 | |
9 | GROMMET | 121051 | |
10 | COVER | 8158041 | |
11 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
12 | HORN ASSEMBLY | 816051A2 | |
13 | PLUG Comment: (Manual) | 19-889730 | 19-12014 (Manual) |
14 | SWITCH ASSEMBLY, Stop Comment: (Power Trim) | 87-11083A4 | |
15 | LANYARD ASSEMBLY Comment: (Power Trim) | 15920Q54 | |
16 | RETAINER, Brass | 8M0032846 | 12044 1 |
17 | CABLE ASSEMBLY | 84-11149A3 | |
18 | STUD, (M10 x 2.12) | 16-8M0034440 | 16-816560 |
19 | NUT | 11-400636 | |
20 | WASHER, (.405 x .760 x .060) Delrin | 12-823933 | |
21 | LEVER | 816367F5 | |
22 | SCREW, (M8 x 45) | 10-4000357 | |
23 | TAB WASHER | 14-8158051 | |
24 | BUSHING | 23-8159831 | |
25 | WASHER, Plastic | 12-824610 | |
26 | WASHER | 12-823970 | |
27 | WASHER | 12-814803 | 12-93853 |
28 | SHIFT ROD | 495636 | |
29 | NUT, (.250-20) | 11-64015 | |
30 | ROD END | 48419T | |
31 | BUSHING | 23-26856 | |
32 | WASHER, (.273 x .437 x .031) Stainless Steel | 12-35950 | |
33 | COTTER PIN | 18-25191 | |
34 | DETENT/SPRING KIT | 12016A2 | |
35 | NOT SOLD SEPARATE, Spring | NSS | |
36 | STUD, (.375-24 x 1.125) | 16-8M0034452 | 16-58152 |
37 | KNOB | 98530 | |
38 | LEVER KIT | 816416A3 | |
39 | NOT SOLD SEPARATE, Brake | NSS | |
40 | DRIVER | 816564 | |
41 | WASHER | 12-816576 | |
42 | DISC | 8165621 | |
43 | ARM (TOP) | 8164131 | |
44 | ARM (BOTTOM) | 8164141 | |
45 | HARNESS ASSEMBLY | 84-12649A5 | |
46 | SWITCH KIT, Key Comment: (For Key -Reference Key List) | 87-88107A5 | |
47 | NUT, Special - Black Nylon Comment: (Black Nylon) | 11-879755 | 11-93543 (Black Nylon) |
48 | NOT SOLD SEPARATE, Decal-Trim Comment: (Power Trim) | NSS | |
49 | TRIM SWITCH Comment: (Power Trim) | 87-14645A4 | |
50 | NUT, (.468-32) Comment: (Power Trim) | 49440 | |
51 | SWITCH Comment: (Power Trim) | 87-8M0052927 | 87-813960A 3 (Power Trim) |
52 | SCREW, (#6-32 x .750) Comment: (Power Trim) | 10-12110 | |
53 | CLIP | 54-648552 | |
54 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
NS | KEY, Ignition (1A) | 894911 | |
NS | KEY, Ignition (1B) | 894912 | |
NS | KEY, Ignition (1C) | 894913 | |
NS | KEY, Ignition (1D) | 894914 | |
NS | KEY, Ignition (1E) | 894915 | |
NS | KEY, Ignition (1F) | 894916 | |
NS | KEY, Ignition (2A) | 894917 | |
NS | KEY, Ignition (2B) | 894918 | |
NS | KEY, Ignition (2C) | 894919 | |
NS | KEY, Ignition (2D) | 8949110 | |
NS | KEY, Ignition (2E) | 8949111 | |
NS | KEY, Ignition (2F) | 8949112 | |
- | STEERING HANDLE KIT | 816366A48 | 816366A27, 816366A28 |
Steering Handle
Back to TopBelow is the parts list for Mercury 40 JET Steering Handle:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HANDLE ASSEMBLY, Steering Arm Comment: (Black) | 12020A3 | |
2 | BUSHING | 23-42992T02 | |
3 | FITTING, Grease | 22-8M0169589 | |
4 | HOUSING | 48414 | |
5 | PLATE | 48519 | |
6 | GASKET | 27-48518 | |
7 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
7 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
8 | CLAMP | 54-889729 | 54-12013 |
9 | SCREW, (M5 x 40) | 10-40007112 | |
10 | WING NUT, | 10-32,11-816874 | 11-73651, 11-816873, 11-90052 |
11 | SWITCH KIT, Stop - Throttle Handle | 87-823609A15 | 87-15823A 6, 96495A 3, 87-15823A 5 |
12 | SWITCH ASSEMBLY, Stop | 87-8M0104612 | 87-823609A 5 |
13 | CLAMP | 54-648551 | |
14 | NOT SOLD SEPARATE, Insulator | NSS | |
15 | NOT SOLD SEPARATE, Decal-Throttle | NSS | |
16 | SCREW, (#10-16 x .375) | 10-62568 | |
17 | GRIP | 8M0221732 | |
18 | CLIP | 54-648552 | |
- | CABLE KIT, Throttle | 12019A1 | |
19 | CONDUIT | 8885242 | |
20 | GUIDE TUBE | 8M0026078 | 89566 1 |
21 | BARREL | 89578 | |
22 | SET SCREW, | 10-32,10-824081 | 10-89601 |
23 | CABLE ASSEMBLY | 12019 | |
24 | GUIDE | 8M0204660 | |
25 | ANCHOR | 20007 | |
26 | SET SCREW, | 8-32,10-8M0204644 | |
27 | SCREW, (M10 x 105) Hex Flange - Stainless Steel | 10-823567105 | 10-817430105 |
28 | CAP | 48416 | |
29 | WASHER | 12-4002319 | |
30 | WASHER, (.402 x .787 x .039 Bellevi) | 12-12024 | |
31 | SPACER | 23-146011 | |
32 | TUBE ASSEMBLY, Throttle | 12018A4 | |
33 | NOT SOLD SEPARATE, Roll Pin | NSS | |
34 | NOT SOLD SEPARATE, Drive Wheel | NSS | |
35 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
36 | NUT, (M10) | 11-40140 |
Swivel Bracket
Back to TopBelow is the parts list for Mercury 40 JET Swivel Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | ATTACHING KIT, Engine Steering | 19608A14 | |
2 | SCREW, (.375-24 x 1.500) | 10-823919 | |
3 | WASHER, (.390 x .546 x .12) | 12-8M0109680 | |
4 | WASHER, (.390 x .625 x .062) Stainless Steel | 12-37828 | |
5 | NUT, (.375-24) Stainless Steel | 11-8M0204726 | |
5 | NUT, (.375-24) Brass | 11-8M0204726 | |
6 | PUCK, Co-Pilot Comment: (Non Handle) | 822397 | |
7 | SWIVEL BRACKET Comment: (Power Trim/Manual Trim) | 3410-827402T5 | |
8 | BUSHING, Upper | 23-8217711 | |
9 | FITTING, Grease | 22-8M0169589 | |
10 | BUSHING, Lower | 23-821777 | |
11 | SEAL | 26-8M0205512 | |
12 | FITTING, Grease | 22-8M0169589 | |
13 | CABLE ASSEMBLY | 88238A11 | |
14 | WASHER | 12-19619 | |
15 | NUT, (.875-14) | 11-858869 | 11-30499 |
16 | COTTER PIN | 18-26811 | |
17 | PIN, Pivot, Reverse Lock | 821799002 | 821799 1 |
18 | SCREW, (M8 x 10) Stainless Steel Comment: (Handle) | 10-4008910 | |
18 | SCREW, (M8 x 25) Stainless Steel Comment: (Non Handle) | 10-40011149 | |
19 | SEAL Comment: (Non Handle) | 8282451 | |
20 | NOT SOLD SEPARATE, Decal-Shallow Water Drive | NSS | |
21 | WASHER | 12-19619 | |
22 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
23 | NUT, (.875-14) | 11-858869 | 11-30499 |
24 | DECAL, Co-Pilot | 37-8237011 | |
25 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
26 | BUSHING | 23-823507 | |
27 | PIN, Pivot, Upper | 17-822480 | |
28 | STRAP, Tilt Stop Comment: (Non Power Trim) | 8217751 | |
29 | LINK, Upper-Reverse Lock | 821800 | |
30 | LEVER, Reverse Lock | 8217981 | |
31 | NUT, | 6-32,11-8M0207777 | |
32 | PIN, Reverse Lock | 826578 | F366886, F366866 |
33 | SPRING, Reverse Lock | 24-F366300 | |
34 | LINK, Reverse Lock | 8M0026107 | 821805 2 |
35 | WASHER | 12-71055 | |
36 | ARM, Reverse Lock | 825181003 | 825181 1 |
37 | LOCK, Reverse | 8289861 | |
38 | NUT, Stainless Steel | 10-32,11-8M0204718 | |
39 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
1 | ATTACHING KIT, Engine Steering Comment: (Non-Handle) | 19608A14 | |
2 | SCREW, (.375-24 x 1.500) Comment: (Non-Handle) | 10-823919 | |
3 | WASHER, (.390 x .546 x .12) Comment: (Non-Handle) | 12-8M0109680 | |
4 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Non-Handle) | 12-37828 | |
5 | NUT, (.375-24) Stainless Steel Comment: (Non-Handle) | 11-8M0204726 | |
5 | NUT, (.375-24) Brass Comment: (Non-Handle) | 11-8M0204726 | |
6 | PUCK Comment: (Non-Handle) | 822397 | |
7 | SWIVEL BRACKET | 3410-827402T5 | |
8 | BUSHING, Upper | 23-8217711 | |
9 | FITTING, Grease Comment: (Quanty of 4 on Handle Version) | 22-8M0169589 | |
10 | BUSHING, Lower | 23-821777 | |
11 | SEAL | 26-8M0205512 | |
12 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
13 | CABLE ASSEMBLY Comment: (A = To Screw on Bottom Yoke) | 88238A11 | |
14 | WASHER | 12-19619 | |
15 | SCREW, (M8 x 10) Stainless Steel Comment: (Handle) | 10-4008910 | |
15 | SCREW, (M8 x 25) Stainless Steel Comment: (Non-Handle) | 10-40011149 | |
16 | SEAL Comment: (Non-Handle) | 8282451 | |
17 | SEAL KIT Comment: (Non-Handle) | 19624A1 | |
18 | O-RING, (.583 x .103) Comment: (Non-Handle) | 25-29619 | |
19 | SPACER Comment: (Non-Handle) | 23-78861 | |
20 | WASHER | 12-19619 | |
21 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
22 | NUT, (.875-14) | 11-858869 | 11-30499 |
23 | DECAL, Co-Pilot | 37-8237011 | |
24 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
25 | BUSHING | 23-823507 | |
26 | PIN, Pivot, Upper | 17-822480 | |
27 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
1 | SWIVEL BRACKET Comment: (Black-Short) | 3400-8M0084208 | 3417-822864A 1 (Black-Short) |
1 | SWIVEL BRACKET Comment: (Black-Long) | 3417-822863A1 | |
2 | BEARING | 23-821124 | 23-19622 |
3 | SEAL, Oil | 26-32911 | |
4 | BEARING | 23-19606 | |
5 | FITTING, Grease | 22-8M0169589 | |
6 | WASHER | 12-52865 | |
7 | YOKE, Bottom Comment: (Black) | 19654T1 | |
8 | RETAINING RING | 53-77415 | |
9 | SWIVEL PIN ASSEMBLY Comment: (Black-Short) | 17-812897A19 | 17-812897A 7 (Black-Short) |
9 | SWIVEL PIN ASSEMBLY Comment: (Black-Long) | 17-812896A22 | 17-812896A14, 17-812896A 7 (Black-Long) |
10 | PIN, Co-Pilot | 17-8219872 | |
11 | SCREW, (M10 x 30) Comment: (Electric) | 10-4000377 | |
12 | BRACKET Comment: (Electric) | 8M0184092 | |
13 | TAB WASHER Comment: (Electric) | 14-8M0009820 | 14-816669F 1 (Electric) |
14 | ATTACHING KIT, Engine Steering Comment: (Electric) | 19608A14 | |
15 | SCREW, (.375-24 x 1.500) Comment: (Electric) | 10-823919 | |
16 | WASHER, (.390 x .546 x .12) Comment: (Electric) | 12-8M0109680 | |
17 | NUT, (.375-24) Stainless Steel Comment: (Electric) | 11-8M0204726 | |
18 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric) | 12-37828 | |
19 | NUT, (.375-24) Brass Comment: (Electric) | 11-8M0204726 | |
20 | WASHER | 12-52865 | |
21 | PIN, Handle | 17-823876 | 17-88192 |
22 | CABLE ASSEMBLY, Ground | 88238A10 | |
23 | SCREW, (.250-20 x .500) Stainless Steel | 10-41508 | |
24 | NOT SOLD SEPARATE, Decal-Serialization | NSS |
Swivel Tube
Back to TopBelow is the parts list for Mercury 40 JET Swivel Tube:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SWIVEL TUBE HEAD, Black | 821769T1 | |
1 | SWIVEL TUBE HEAD, Gray | 821769T2 | |
2 | BRACKET ASSEMBLY, Steering | 816667A2 | |
3 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
4 | SCREW, (M10 x 30) | 10-4000377 | |
5 | NUT, (.375-24) Stainless Steel | 11-8M0204726 | |
6 | LEVER, Co-Pilot | 823792 | |
7 | WASHER | 12-29330 | |
8 | ROD, Threaded | 821961 | |
9 | BRAKE PLATE | 821957 | |
10 | DISC | 8165621 | |
11 | PLATE, Swivel Head | 8M0007471 | 823791 |
12 | DISC | 8165621 | |
13 | SHOULDER SCREW, Hex | 10-768042 | |
1 | SWIVEL TUBE HEAD, Black | 821769T1 | |
1 | SWIVEL TUBE HEAD, Gray | 821769T2 | |
2 | BRACKET Comment: (Non-Handle) | 8M0184092 | |
3 | TAB WASHER Comment: (Non-Handle) | 14-8M0009820 | 14-816669F 1 (Non-Handle) |
4 | SCREW, (M10 x 30) Comment: (Non-Handle) | 10-4000377 | |
5 | NUT, (.375-24) Stainless Steel | 11-8M0204726 | |
6 | LEVER | 823792 | |
7 | WASHER | 12-29330 | |
8 | ROD, Threaded | 821961 | |
9 | BRAKE PLATE | 821957 | |
10 | DISC | 8165621 | |
11 | PLATE | 8M0007471 | 823791 |
12 | DISC | 8165621 | |
13 | SHOULDER SCREW, Hex | 10-768042 | |
14 | BUMPER | 8M0156878 |
Throttle Lever and Linkage
Back to TopBelow is the parts list for Mercury 40 JET Throttle Lever and Linkage:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | LEVER, Throttle | 42946T1 | |
2 | SCREW, Adjusting (M5 x 35) | 10-817582 | 10-814775, 10-42977 |
3 | NUT, (M5) Stainless Steel | 11-400211 | |
4 | INSERT | 42927 | |
5 | WASHER Comment: (Non-Handle) | 12-35459 | |
6 | NUT, (M6) Stainless Steel Comment: (Non-Handle) | 11-401386 | |
7 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
8 | NUT, (M6) Stainless Steel | 11-400212 | |
9 | CAP | 42942 | |
10 | BUSHING | 23-812930A1 | |
11 | NOT SOLD SEPARATE, Insert | NSS | |
12 | SCREW, (M10 x 45) | 10-4007180 | |
13 | BUSHING | 23-8M0215006 | |
14 | SPRING | 24-55162 | |
15 | WASHER | 12-42980 | |
16 | LEVER, Spark Advance | 19663T02 | |
17 | ROD, Spark Advance | 878172 | 42918 |
18 | SWIVEL BASE | 93254 | |
19 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
20 | NUT, (M6) Stainless Steel | 11-400212 | |
21 | CAP | 42942 | |
22 | SWIVEL BALL | 93421 | |
23 | STUD | 16-8161949 | |
24 | SPRING Comment: (Electric) | 24-817702 | |
25 | CAM ASSEMBLY, Throttle | 828160A2 | |
26 | BUSHING | 23-8M0215006 | |
27 | ROD, Throttle | 878174 | 828159 |
28 | WASHER, (.265 x .750 x .048) Stainless Steel | 12-65567 | |
29 | NUT, (M6) Stainless Steel | 11-401386 | |
30 | WASHER Comment: (Electric) (Non-Handle) | 12-828494 | |
31 | BRACKET Comment: (Handle Versions) | 8214943 | |
32 | SCREW, (M6 x 16) Comment: (Handle Versions) | 10-4006731 | |
1 | LEVER, Throttle | 42946T1 | |
2 | SCREW, Adjusting (M5 x 35) | 10-817582 | 10-814775, 10-42977 |
3 | NUT, (M5) Stainless Steel | 11-400211 | |
4 | INSERT | 42927 | |
5 | WASHER | 12-35459 | |
6 | NUT, (M6) Stainless Steel | 11-401386 | |
7 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
8 | NUT, (M6) Stainless Steel | 11-400212 | |
9 | CAP | 42942 | |
10 | BUSHING | 23-812930A1 | |
11 | NOT SOLD SEPARATE, Insert | NSS | |
12 | SCREW, (M10 x 45) | 10-4007180 | |
13 | BUSHING | 23-8M0215006 | |
14 | SPRING | 24-55162 | |
15 | WASHER | 12-42980 | |
16 | LEVER, Spark Advance | 19663T02 | |
17 | ROD, Spark Advance | 878172 | 42918 |
18 | SWIVEL BASE | 93254 | |
19 | SCREW, Adjusting (M6 x 55) | 10-814776 | 10-42978 |
20 | NUT, (M6) Stainless Steel | 11-400212 | |
21 | CAP | 42942 | |
22 | SWIVEL BALL | 93421 | |
23 | STUD | 16-8161949 | |
24 | SPRING | 24-817702 | |
25 | CAM ASSEMBLY, Throttle | 828160A2 | |
26 | ROD, Throttle | 878174 | 828159 |
27 | WASHER, (.265 x .750 x .048) Stainless Steel | 12-65567 | |
28 | NUT, (M6) Stainless Steel | 11-401386 | |
29 | WASHER | 12-828494 |
Throttle Linkage
Back to TopBelow is the parts list for Mercury 40 JET Throttle Linkage:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BUMPER, Throttle Stop | 822458 | |
2 | WASHER | 12-42980 | |
3 | BUMPER, Throttle Stop | 822458 | |
4 | LEVER, Throttle Control | 8M0041742 | 821385 1 |
5 | BALL, Threaded | 8235695 | |
6 | BUSHING | 23-812930A1 | |
7 | NOT SOLD SEPARATE, Insert | NSS | |
8 | SCREW, (M10 x 45) | 10-4007180 | |
9 | NUT, (M6) Stainless Steel | 11-401386 | |
10 | WASHER, (.255 x .620 x .030) Stainless Steel | 12-69056 | |
11 | RETAINER, Cable | 822459 | |
12 | INSERT | 42927 | |
13 | PIN | 17-8224561 | |
14 | LINK, Throttle Control | 881227A4 | |
15 | SOCKET | 817428 | 830875 |
16 | NUT, Brass | 10-32,11-45076 | |
17 | WASHER, (.265 x .750 x .048) Stainless Steel | 12-65567 | |
18 | SCREW, (M6 x 16) | 10-4006731 | |
19 | BRACKET, Throttle Cable | 8214943 | |
20 | SPARK ARM | 853926 | |
21 | CAM, Throttle | 853925 | |
22 | SPRING | 24-42164 | |
23 | BUSHING | 23-823807 | 23-42806 |
24 | WAVE WASHER | 13-99611 | |
25 | SCREW, (M6 x 35) | 10-4000332 | |
26 | SCREW, (M5 x 35) | 10-40019111 | |
27 | NUT, (M5) Stainless Steel | 11-400211 | |
28 | SPARK CONTROL LINK Comment: (Use with Carburetors WME-97/98/99) | 881227A05 | |
29 | SOCKET | 817428 | 830875 |
30 | NUT, Brass | 10-32,11-45076 |
Tiller Handle
Back to TopBelow is the parts list for Mercury 40 JET Tiller Handle:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER KIT | 822148A1 | |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE, Throttle | 432425 | |
6 | CABLE, Throttle | 432427 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER | 8M0072298 | 822407F 1 |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle | 822325T1 | |
11 | ARM, Steering Handle Comment: (Greenland) | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle | 892995 | 821971 |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 821463T01 | 821463A 1 |
18 | TILLER TUBE Comment: (Greenland) | 8M0138696 | |
19 | DECAL Comment: (Turtle/Rabbit) | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH, Stop | 87-8M0104611 | 87-823609A 2 |
22 | SWITCH ASSEMBLY Comment: (Greenland) | 87-8M0104614 | 87-823609A14, 87-823609A13 (Greenland) |
23 | SCREW, (M10 x 90) | 10-82484890 | |
24 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
25 | CLIP | 823687 | |
26 | BUMPER | 8M0156878 | |
27 | BRACKET, Tiller | 821455A4 | |
28 | PLUG, Stop Switch | 19-17230 | |
29 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
30 | BUSHING | 23-821477 | |
31 | WASHER | 12-827314 | |
1 | COVER KIT, Pulley Case | 822148A7 | |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE ASSEMBLY, Throttle (28.50 Inches) | 4324212 | |
6 | CABLE ASSEMBLY, Throttle (30.00 Inches) | 4324213 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER Comment: (Black) | 8M0072298 | 822407F 1 (Black) |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle Comment: (Black) | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle | 892995 | 821971 |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 8M0138696 | |
19 | DECAL Comment: (Turtle/Rabbit) | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH, Stop | 87-8M0104614 | 87-823609A14, 87-823609A13 |
23 | SCREW, (M10 x 110) | 10-824848110 | 10-853473 |
24 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
25 | CLIP | 823687 | |
26 | SPACER | 23-828569 | 23-8M0010932 |
27 | BRACKET, Tiller Comment: (Black) | 821455A4 | |
28 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
29 | BUSHING | 23-821477 | |
30 | WASHER | 12-827314 | |
31 | SWITCH | 87-11083A31 | |
32 | RETAINER, Brass | 8M0032846 | 12044 1 |
33 | LANYARD ASSEMBLY | 15920Q54 |
Tools, Special
Back to TopBelow is the parts list for Mercury 40 JET Tools, Special:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CARTRIDGE Comment: (Electrical/Ignition) | 91-8226086 | |
- | FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) | 91-52344 | |
- | PULLER ASSEMBLY Comment: (Electrical/Ignition) | 91-849154T1 | |
- | MULTI METER Comment: (Electrical/Ignition) | 91-99750A1 | |
- | SERVICE TACHOMETER Comment: (Electrical/Ignition) | 91-59339 | |
- | TESTER, Eight Chamber, Eight Chamber Comment: (Electrical/Ignition) | 91-850439T1 | |
- | GAP TOOL, Single Chamber, Single Chamber Comment: (Electrical/Ignition) | 91-63998A1 | |
- | TACH INTERFACE MODULE Comment: (Electrical/Ignition) | 91-825824A2 | |
- | TIMING LIGHT Comment: (Electrical/Ignition) | 91-99379 | |
- | HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) | 84-825207A1 | |
- | HARNESS ASSEMBLY Comment: (Electrical/Ignition) | 84-825207A2 | |
- | NOT SOLD SEPARATE, Collect (Snap-On - CG41-14) Comment: (Trim/Tilt System) | NSS | |
- | NOT SOLD SEPARATE, Expanding Rod (Snap-On - CG41-11) Comment: (Trim/Tilt System) | NSS | |
- | DOWN PRESSURE KIT Comment: (Trim/Tilt System) | 91-822778A3 | |
- | SPANNER WRENCH Comment: (Trim/Tilt System) | 91-74951 | |
- | HEAT LAMP Comment: (Trim/Tilt System) | 91-63209 | |
- | GAUGE TOOL Comment: (Powerhead) | 91-29287 | |
- | SLEEVE Comment: (Powerhead) | 91-55919 | |
- | FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Powerhead) | 91-52344 | |
- | PULLER ASSEMBLY Comment: (Powerhead) | 91-849154T1 | |
- | LIFTING EYE Comment: (Powerhead) | 91-904551 | |
- | INSTALLER KIT Comment: (Powerhead) | 91-77109A3 | |
- | REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) | 91-52952T1 | |
- | INSTALLER KIT, Piston Pin Comment: (Powerhead) | 91-74607A3 | |
- | EXPANDER TOOL, Piston Ring Comment: (Powerhead) | 91-24697 | |
- | STAND TOOL, Powerhead Comment: (Powerhead) | 91-827001A1 | |
- | CAP TOOL, Flywheel Puller Comment: (Powerhead) | 91-24161 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) | 91-66274 | |
- | BEARING, Thrust Comment: (Gear Housing) | 31-85560 | |
- | INSTALLER TOOL, Seal Comment: (Gear Housing) | 91-817007T | 91-817007 (Gear Housing) |
- | PULLER KIT, Bearing Comment: (Gear Housing) | 91-31229A7 | |
- | NUT, (.625-18) Comment: (Gear Housing) | 11-24156 | |
- | PLATE Comment: (Gear Housing) | 91-29310 | |
- | WASHER Comment: (Gear Housing) | 12-34961 | |
- | WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) | 91-36571T | |
- | DRIVER HEAD TOOL Comment: (Gear Housing) | 91-37312T | |
- | DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) | 91-37323 | |
- | REMOVER TOOL, Bearing Comment: (Gear Housing) | 91-13779 | |
- | HOLDING TOOL, Driveshaft Comment: (Gear Housing) | 91-825196 | |
- | INSTALLER TOOL, Bearing Comment: (Gear Housing) | 91-826872 | |
- | INSTALLER TOOL, Oil Seal Comment: (Gear Housing) | 91-825197T | 91-825197 (Gear Housing) |
- | MANDREL Comment: (Gear Housing) | 91-825198 | |
- | INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) | 91-817011T | 91-817011 (Gear Housing) |
- | PILOT Comment: (Gear Housing) | 91-825199 | |
- | PULLER, Water Pump Comment: (Gear Housing) | 91-27780 | |
- | PULLER PLATE, Universal Comment: (Gear Housing) | 91-37241 | |
- | HOOK TOOL, Spring Comment: (Gear Housing) | 91-825200A1 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) | 91-66274 | |
- | TOOL BAG Comment: (Seapro/Marathon) | 56-817383A1 | |
- | GAUGE TOOL, Carburetor | 91-36392 | |
- | ADAPTOR TOOL, Direct Voltage Comment: (Electrical/Ignition) | 91-890451 | |
- | FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) | 91-52344 | |
- | PULLER ASSEMBLY Comment: (Electrical/Ignition) | 91-849154T1 | |
- | MULTI METER Comment: (Electrical/Ignition) | 91-99750A1 | |
- | SWITCH ASSEMBLY Comment: (Electrical/Ignition) | 91-52024A1 | |
- | SERVICE TACHOMETER Comment: (Electrical/Ignition) | 91-59339 | |
- | TESTER, Eight Chamber Comment: (Electrical/Ignition) | 91-850439T1 | |
- | GAP TOOL, Single Chamber Comment: (Electrical/Ignition) | 91-63998A1 | |
- | TESTER, Eight Chamber Comment: (Electrical/Ignition) | 91-850439T1 | |
- | TIMING LIGHT Comment: (Electrical/Ignition) | 91-99379 | |
- | HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) | 84-825207A1 | |
- | NOT SOLD SEPARATE, Snap On (CG41-14) Comment: (Trim/Tilt System) | NSS | |
- | NOT SOLD SEPARATE, Snap On (CG41-11) Comment: (Trim/Tilt System) | NSS | |
- | DOWN PRESSURE KIT Comment: (Trim/Tilt System) | 91-822778A3 | |
- | MULTI METER Comment: (Trim/Tilt System) | 91-99750A1 | |
- | SPANNER WRENCH Comment: (Trim/Tilt System) | 91-74951 | |
- | HEAT LAMP Comment: (Trim/Tilt System) | 91-63209 | |
- | GAUGE TOOL Comment: (Powerhead) | 91-29287 | |
- | SLEEVE Comment: (Powerhead) | 91-55919 | |
- | PULLER ASSEMBLY Comment: (Powerhead) | 91-849154T1 | |
- | LIFTING EYE Comment: (Powerhead) | 91-904551 | |
- | INSTALLER KIT Comment: (Powerhead) | 91-77109A3 | |
- | REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) | 91-52952T1 | |
- | INSTALLER KIT, Piston Pin Comment: (Powerhead) | 91-74607A3 | |
- | EXPANDER TOOL, Piston Ring Comment: (Powerhead) | 91-24697 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) | 91-66274 | |
- | PULLER PLATE, Universal Comment: (Powerhead) | 91-37241 | |
- | PULLER ASSEMBLY, Slide Hammer Comment: (Gear Housing) | 91-34569A1 | |
- | BEARING, Thrust Comment: (Gear Housing) | 31-85560 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) | 91-66274 | |
- | INSTALLER TOOL, Water Pump Base Seal Comment: (Gear Housing) | 91-817006 | |
- | WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) | 91-14310T1 | |
- | INDICATOR TOOL, Backlash Comment: (Gear Housing) | 91-8M0053505 | 91-78473 (Gear Housing) |
- | INDICATOR TOOL, Backlash Comment: (Gear Housing) | 91-196601 | |
- | INSTALLER TOOL, Seal Comment: (Gear Housing) | 91-817007T | 91-817007 (Gear Housing) |
- | PILOT Comment: (Gear Housing) | 91-825199 | |
- | INSTALLATION TOOL, Bearing Comment: (Gear Housing) | 91-13945 | |
- | INSTALLATION TOOL, Bearing Comment: (Gear Housing) | 91-14309T02 | |
- | TOOL, Preload Comment: (Gear Housing) | 91-14311A04 | |
- | PULLER ASSEMBLY Comment: (Gear Housing) | 91-83165T | |
- | TOOL KIT, Bearing Race Comment: (Gear Housing) | 91-14308T02 | |
- | PULLER KIT, Bearing Comment: (Gear Housing) | 91-31229A7 | |
- | NUT, (.625-18) Comment: (Gear Housing) | 11-24156 | |
- | MANDREL Comment: (Gear Housing) | 91-15755T | |
- | DRIVE HEAD TOOL Comment: (Gear Housing) | 91-36569T | |
- | DRIVER HEAD TOOL Comment: (Gear Housing) | 91-37312T | |
- | DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) | 91-37323 | |
- | WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) | 91-36571T | |
- | MANDREL Comment: (Gear Housing) | 91-37350T | |
- | PLATE Comment: (Gear Housing) | 91-29310 | |
- | WASHER Comment: (Gear Housing) | 12-34961 | |
- | RETAINING TOOL, Bearing Comment: (Gear Housing) | 91-43506T | |
- | HOOK TOOL, Spring Comment: (Gear Housing) | 91-825200A1 | |
- | ADAPTER KIT, Dial Indicator Comment: (Gear Housing) | 91-83155 | |
- | DIAL INDICATOR TOOL Comment: (Gear Housing) | 91-58222A1 | |
- | REMOVER TOOL, Bearing Comment: (Gear Housing) | 91-13779 | |
- | DRIVER TOOL, Bearing Cup Comment: (Gear Housing) | 91-817009T | 91-817009, 91-31361 (Gear Housing) |
- | HOLDING TOOL, Driveshaft Comment: (Gear Housing) | 91-817070 | |
- | HOLDING TOOL, Driveshaft Comment: (Gear Housing) | 91-825196 | |
- | INSTALLER TOOL, Bearing Comment: (Gear Housing) | 91-817005 | |
- | INSTALLER TOOL, Bearing Comment: (Gear Housing) | 91-826872 | |
- | DRIVER TOOL, Bearing Comment: (Gear Housing) | 91-817058A1 | |
- | INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) | 91-817011T | 91-817011 (Gear Housing) |
- | DRIVER TOOL, Oil Seal Comment: (Gear Housing) | 91-13949 | |
- | DRIVER, Oil Seal Comment: (Gear Housing) | 91-31108T | |
- | INSTALLER TOOL, Oil Seal Comment: (Gear Housing) | 91-825197T | 91-825197 (Gear Housing) |
- | MANDREL Comment: (Gear Housing) | 91-825198 | |
- | LOCATION TOOL, Pinion Gear Comment: (Gear Housing) | 91-817008A2 | |
- | LOCATION TOOL, Pinion Comment: (Gear Housing) | 91-12349A05 | |
- | PULLER Comment: (Gear Housing) | 91-27780 | |
- | PULLER BOLT TOOL, Bearing Carrier Comment: (Gear Housing) | 91-85716 | |
- | PULLER JAW ASSEMBLY Comment: (Gear Housing) | 91-46086A1 | |
- | PULLER PLATE, Universal Comment: (Gear Housing) | 91-37241 | |
- | INDICATOR TOOL, Backlash Comment: (Gear Housing) | 91-8M0053505 | 91-78473 (Gear Housing) |
- | INDICATOR TOOL, Backlash Comment: (Gear Housing) | 91-196601 | |
- | INSTALLER TOOL, Seal Comment: (Gear Housing) | 91-817007T | 91-817007 (Gear Housing) |
- | PILOT Comment: (Gear Housing) | 91-825199 | |
- | INSTALLATION TOOL, Bearing Comment: (Gear Housing) | 91-13945 | |
- | INSTALLATION TOOL, Bearing Comment: (Gear Housing) | 91-14309T02 | |
- | TOOL, Preload Comment: (Gear Housing) | 91-14311A04 | |
- | PULLER ASSEMBLY Comment: (Gear Housing) | 91-83165T | |
- | TOOL KIT, Bearing Race Comment: (Gear Housing) | 91-14308T02 | |
- | PULLER KIT, Bearing Comment: (Gear Housing) | 91-31229A7 | |
- | NUT, (.625-18) Comment: (Gear Housing) | 11-24156 | |
- | MANDREL Comment: (Gear Housing) | 91-15755T | |
- | DRIVE HEAD TOOL Comment: (Gear Housing) | 91-36569T | |
- | DRIVER HEAD TOOL Comment: (Gear Housing) | 91-37312T | |
- | DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) | 91-37323 | |
- | WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) | 91-36571T | |
- | MANDREL Comment: (Gear Housing) | 91-37350T | |
- | PLATE Comment: (Gear Housing) | 91-29310 | |
- | WASHER Comment: (Gear Housing) | 12-34961 | |
- | RETAINING TOOL, Bearing Comment: (Gear Housing) | 91-43506T | |
- | HOOK TOOL, Spring Comment: (Gear Housing) | 91-825200A1 | |
- | ADAPTER KIT, Dial Indicator Comment: (Gear Housing) | 91-83155 | |
- | DIAL INDICATOR TOOL Comment: (Gear Housing) | 91-58222A1 | |
- | REMOVER TOOL, Bearing Comment: (Gear Housing) | 91-13779 | |
- | DRIVER TOOL, Bearing Cup Comment: (Gear Housing) | 91-817009T | 91-817009, 91-31361 (Gear Housing) |
- | HOLDING TOOL, Driveshaft Comment: (Gear Housing) | 91-817070 | |
- | HOLDING TOOL, Driveshaft Comment: (Gear Housing) | 91-825196 | |
- | INSTALLER TOOL, Bearing Comment: (Gear Housing) | 91-817005 | |
- | INSTALLER TOOL, Bearing Comment: (Gear Housing) | 91-826872 | |
- | DRIVER TOOL, Bearing Comment: (Gear Housing) | 91-817058A1 | |
- | INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) | 91-817011T | 91-817011 (Gear Housing) |
- | DRIVER TOOL, Oil Seal Comment: (Gear Housing) | 91-13949 | |
- | DRIVER, Oil Seal Comment: (Gear Housing) | 91-31108T | |
- | INSTALLER TOOL, Oil Seal Comment: (Gear Housing) | 91-825197T | 91-825197 (Gear Housing) |
- | MANDREL Comment: (Gear Housing) | 91-825198 | |
- | LOCATION TOOL, Pinion Gear Comment: (Gear Housing) | 91-817008A2 | |
- | LOCATION TOOL, Pinion Comment: (Gear Housing) | 91-12349A05 | |
- | PULLER Comment: (Gear Housing) | 91-27780 | |
- | PULLER JAW ASSEMBLY Comment: (Gear Housing) | 91-46086A1 | |
- | PULLER PLATE, Universal Comment: (Gear Housing) | 91-37241 | |
- | PULLER ASSEMBLY | 91-849154T1 | |
- | TOOL BAG Comment: (Seapro/Marathon) | 56-817383A1 | |
- | ADAPTOR TOOL, Direct Voltage Comment: (Electrical/Ignition) | 91-890451 | |
- | FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) | 91-52344 | |
- | MULTI METER Comment: (Electrical/Ignition) | 91-99750A1 | |
- | SWITCH ASSEMBLY Comment: (Electrical/Ignition) | 91-52024A1 | |
- | SERVICE TACHOMETER Comment: (Electrical/Ignition) | 91-59339 | |
- | TESTER, Eight Chamber Comment: (Electrical/Ignition) | 91-850439T1 | |
- | GAP TOOL, Single Chamber Comment: (Electrical/Ignition) | 91-63998A1 | |
- | TESTER, Eight Chamber Comment: (Electrical/Ignition) | 91-850439T1 | |
- | TIMING LIGHT Comment: (Electrical/Ignition) | 91-99379 | |
- | HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) | 84-825207A1 | |
- | NOT SOLD SEPARATE (Snap On- CG41-14) Comment: (Trim/Tilt System) | NSS | |
- | NOT SOLD SEPARATE (Snap On- CG41-11) Comment: (Trim/Tilt System) | NSS | |
- | DOWN PRESSURE KIT Comment: (Trim/Tilt System) | 91-822778A3 | |
- | MULTI METER Comment: (Trim/Tilt System) | 91-99750A1 | |
- | SPANNER WRENCH Comment: (Trim/Tilt System) | 91-74951 | |
- | HEAT LAMP Comment: (Trim/Tilt System) | 91-63209 | |
- | GAUGE TOOL Comment: (Powerhead) | 91-29287 | |
- | SLEEVE Comment: (Powerhead) | 91-55919 | |
- | LIFTING EYE Comment: (Powerhead) | 91-904551 | |
- | INSTALLER KIT Comment: (Powerhead) | 91-77109A3 | |
- | REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) | 91-52952T1 | |
- | INSTALLER KIT, Piston Pin Comment: (Powerhead) | 91-74607A3 | |
- | EXPANDER TOOL, Piston Ring Comment: (Powerhead) | 91-24697 | |
- | STAND TOOL, Powerhead Comment: (Powerhead) | 91-25821T1 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) | 91-66274 | |
- | PULLER PLATE, Universal Comment: (Powerhead) | 91-37241 | |
- | PULLER ASSEMBLY, Slide Hammer Comment: (Gear Housing) | 91-34569A1 | |
- | BEARING, Thrust Comment: (Gear Housing) | 31-85560 | |
- | TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) | 91-66274 | |
- | INSTALLER TOOL, Water Pump Base Seal Comment: (Gear Housing) | 91-817006 | |
- | WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) | 91-14310T1 |
Top Cowl
Back to TopBelow is the parts list for Mercury 40 JET Top Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY Comment: (Black-Manual) | 4011-821528T5 | |
1 | TOP COWL ASSEMBLY Comment: (Silver-Manual) | 4011-821528T11 | 4011-821528A11, 4011-821528A 6 (Silver-Manual) |
2 | TOP COWL ASSEMBLY Comment: (Black-Electric) | 4011-821528T7 | |
2 | TOP COWL ASSEMBLY Comment: (Silver-Electric) | 4011-821528T8 | |
3 | LATCH Comment: (Black) | 825742F1 | |
3 | LATCH Comment: (Silver) | 825742F3 | |
4 | SCREW, (M4 x 14.5) | 10-8231871 | |
5 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
6 | NUT, (M4) | 11-8237515 | |
7 | SEAL, Cowl | 8M0043406 | 826076 1 |
8 | SOUND BLANKET KIT, (Top/Side)(Hot Glue Adhesive) | 821530A02 | 821530A 1 |
8 | SOUND BLANKET KIT, (Top/Side)(Pre-Applied Pressure Sensitive Adhesive) | 821530A02 | 821530A 1 |
9 | NOT SOLD SEPARATE, Front Sound Blanket | NSS | |
10 | NOT SOLD SEPARATE, Side/Rear Sound Blanket | NSS | |
11 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 | |
12 | NOT SOLD SEPARATE, Rope | NSS | |
13 | NOT SOLD SEPARATE, Envelope | NSS | |
14 | BRACKET ASSEMBLY, Latch Roller, Roller Latch | 893763 | 18173 |
15 | SCREW, (M6 x 16) | 10-4006731 | |
16 | SCREW, (M6 x 16) | 10-4006731 | |
17 | BRACKET | 8M0038412 | 822426 1 |
18 | SCREW, (M4 x 14.5) | 10-8231871 | |
19 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
20 | NUT, (M4) | 11-8237515 | |
21 | NOT SOLD SEPARATE, Duct-Air Inlet | NSS | |
22 | CAP, Plug | 19-815784 | 22-14685 |
23 | SCREW, (M6 x 16) | 10-4006731 | |
24 | NOT SOLD SEPARATE, Double Sided | NSS | |
25 | SHIELD, Air Inlet Comment: (Black) | 100-8M0053822 | 821529F 1 (Black) |
25 | SHIELD, Air Inlet Comment: (Silver) | 821529T3 | |
26 | NOT SOLD SEPARATE, Window-Oil Sight Gauge | NSS | |
27 | DECAL, F-N-R Shift | 37-82409316 | |
1 | TOP COWL ASSEMBLY Comment: (Black)(Electric) | 100-8M0107150 | |
1 | TOP COWL ASSEMBLY Comment: (Silver)(Electric) | 4019-825239T14 | 4019-825239A14 (Silver)(Electric) |
2 | TOP COWL ASSEMBLY Comment: (Black)(Manual) | 4019-825239T11 | 4019-825239A11 (Black)(Manual) |
2 | TOP COWL ASSEMBLY Comment: (Silver)(Manual) | 4019-825239T12 | 4019-825239A12 (Silver)(Manual) |
3 | BRACKET, Cowl Support Comment: (Rear) | 8M0041044 | 813549F 3 (Rear) |
4 | SPACER, Bracket | 828433T | 828433 |
5 | SCREW | 10-83208630 | |
6 | NUT | 11-400632 | |
7 | BRACKET ASSEMBLY, Latch Roller | 893763 | 18173 |
8 | SCREW, (M6 x 16) | 10-4006731 | |
9 | MOUNT | 813546003 | 813546 2 |
10 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 | |
11 | BRACKET, Cowl Support - Front Comment: (Front) | 8M0041646 | 828468 (Front) |
12 | LATCH KEEPER | 828503 | |
13 | SCREW | 10-83208616 | |
14 | NUT | 11-400632 | |
15 | DUCT, Air Inlet | 8M0038217 | 892844, 828178 |
16 | NOT SOLD SEPARATE, Induction Insert | NSS | |
17 | SCREW, (.250-20 x .875) | 10-F2317 | |
18 | SEAL | 8M0043404 | 831905 |
19 | GAUGE KIT, Oil Level Comment: (Electric) | 813504A1 | |
20 | GROMMET Comment: (Electric) | 813505 | |
21 | RETAINER Comment: (Electric) | 113171 | |
22 | NUT Comment: (Electric) | 11-65110 | |
23 | SOUND BLANKET KIT (Hot Glue Adhesive) | 828180A02 | 828180A 1 |
23 | SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive) | 828180A02 | 828180A 1 |
24 | NOT SOLD SEPARATE, Starboard and Rear | NSS | |
25 | NOT SOLD SEPARATE, Port and Rear | NSS | |
26 | NOT SOLD SEPARATE, Tape | NSS | |
27 | DECAL, F-N-R Shift | 37-82409316 |
Transom Bracket(Electric)
Back to TopBelow is the parts list for Mercury 40 JET Transom Bracket(Electric):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BRACKET ASSEMBLY, Transom Comment: (Black-Port) | 3418-822866T04 | 3418-822866A 1 (Black-Port) |
2 | FITTING, Grease | 22-8M0169588 | |
3 | PIN, Groove | 17-99604 | |
4 | BRACKET, Transom Comment: (Black-Starboard) | 3418-822865T05 | 3418-822865F 2 (Black-Starboard) |
5 | LEVER ASSEMBLY, Tilt Lock Comment: (Black) | 893704T01 | 19618A 2 (Black) |
6 | SPRING | 24-99622 | |
7 | NYLINER | 23-65830 | |
8 | SPRING | 24-812708 | |
9 | KNOB Comment: (Black) | 812709 | 812709T, 812709F 1 (Black) |
10 | PIN, Groove | 17-99615 | |
11 | WASHER | 12-19619 | |
12 | BRACKET, Anchor (Black) Comment: SN# 1B267730 & Below | 18486F5 | |
12 | BRACKET, Anchor (Black) Comment: SN# 0P413370 & Below | 18486F5 | |
12 | BRACKET KIT, Anchor (Black) Comment: SN# 1B267731 & Up | 18486A08 | |
12 | BRACKET KIT, Anchor (Black) Comment: SN# 0P413371 & Up | 18486A08 | |
13 | ANODE KIT | 97-818298Q1 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SCREW, (M8 x 30) | 10-85594030 | |
17 | SCREW, (M8 x 35) | 10-8M0000586 | |
18 | WASHER, (.330 x .560 x .060) Stainless Steel | 12-843108 | |
19 | NUT, (M8) Stainless Steel | 11-401388 | |
20 | PIN ASSEMBLY, Tilt Lock Comment: (Non Power Trim) | 17-8M0026068 | 17-49930A 1 (Non Power Trim) |
21 | SPRING Comment: (Non Power Trim) | 24-821461 | |
22 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
23 | NUT, (.875-14) | 11-858869 | 11-30499 |
24 | SCREW, (.500-20 x 4.00) | 10-814259 | |
25 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
26 | NUT, (.500-20) | 11-82671117 | |
27 | LINK Comment: (Non Power Trim) | 8M0084737 | |
28 | LEVER ASSEMBLY, Tilt Comment: (Non Power Trim) | 19615A05 | |
29 | BUSHING Comment: (Non Power Trim) | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 (Non Power Trim) |
30 | WASHER, (.520 x .850 x .060) Nylon - Black Comment: (Non Power Trim) | 12-8M0042643 | 12-19605 (Non Power Trim) |
31 | WAVE WASHER Comment: (Non Power Trim) | 13-99611 | |
32 | TILT KNOB Comment: (Non Power Trim) | 8M0007469 | 19621 (Non Power Trim) |
33 | SCREW, (.375-16 x .62) Comment: (Non Power Trim) | 10-19611 | |
34 | DECAL, Tilt Lock Comment: (Non Power Trim) | 37-830253 | 37-814743 3, 37-826546 (Non Power Trim) |
35 | SEAL KIT | 19624A1 | |
36 | O-RING, (.583 x .103) | 25-29619 | |
37 | SPACER | 23-78861 | |
38 | CLIP Comment: (Power Trim) | 54-22740 | |
39 | C WASHER Comment: (Power Trim) | 8M0084613 | 69205 (Power Trim) |
40 | SCREW, (#10-16 x .500) Comment: (Power Trim) | 10-878608 | 10-812832 (Power Trim) |
Trim Switch Kit
Back to TopBelow is the parts list for Mercury 40 JET Trim Switch Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
1 | RETAINER | 18861 | |
2 | ADAPTOR | 814820 | 812978 |
3 | NOT SOLD SEPARATE, Switch | NSS | |
4 | FUSE, 20 Ampere | 88-8M0207796 | |
5 | CABLE ASSEMBLY | 84-95084A2 | |
6 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
7 | SCREW, (#10-32 x 2.25) | 10-19209 | |
7 | SCREW, (#10-16 x 2.25) | 10-813523 |
X-Long Components
Back to TopBelow is the parts list for Mercury 40 JET X-Long Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT, (M10) | 11-40140 | |
2 | STUD, (M10 x 130) | 16-8168665 | |
2 | STUD, (M10 x 120) | 16-8M0034425 | |
3 | SPACER, Driveshaft Housing Extension | 824072A1 | |
4 | PIN, Dowel | 17-821327 | |
5 | TUBE ASSEMBLY, Water - Extension | 824082A1 | |
6 | O-RING, (.796 x .139) | 25-8M0204645 | |
7 | SEAL | 26-824084 | |
- | SEAL KIT | 823547A2 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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