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Mercury 40 JET (0P325500 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 40 JET Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 40 JET Accessories:

Mercury 40 JET Accessories Diagram
Position No. Part Name OEM Number Supersedes
- CHARGING KIT, Battery 62351A10
- ANTI-ICING KIT, Carburetor 828155A7
- CONVERSION KIT, Cowl Mounted Start Button 87-825294A2
- DIODE ASSEMBLY, Dual Engine 812497A2
- CONVERSION KIT, Starter Motor 50-822462A4
- MOUNTING KIT, Engine, Clamp Screw Mounting 812432T5
- EXTENSION KIT, (22.5) (Black) Comment: (Not used on Jet Models) 824072A3
- FLUSHING ATTACHMENT 44357Q2
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) 32-877680Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only)
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (Original Equipment) 32-877680Q8
- HORSEPOWER RESTRICTOR KIT, 40 TO 35 HP - Electric Models 827387A2
- KEY SWITCH KIT, Remote Ignition 15000A7
- SWITCH/LANYARD KIT 87-19674Q2
- REGULATOR KIT, Lighting 95845A5
- MERCATHODE KIT 88334A2
- SWITCH ASSEMBLY 87-813960A4
- SENDER KIT, Power Trim 822573A12 822573A11
- POWER TRIM KIT 822344A11 822344A 6
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
- ATTACHING KIT, Remote Control 826557A1
- HARNESS KIT, Remote Control And Enrichener 84-824477A3
- HARNESS ASSEMBLY 84-826304A1
- BRACKET ASSEMBLY, Steering Comment: (Without Carrying Handle) 816667A2
- TILLER HANDLE KIT 821455T8
- CARRYING HANDLE 43393A1
- DIODE ASSEMBLY, Dual Engine 812497A2
- CONVERSION KIT, Starter Motor 50-822462A06 50-822462A 5
- FLUSHING ATTACHMENT 44357Q2
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) 32-877680Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect)
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only)
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings)
- HORSE POWER RESTRICTOR KIT Comment: (Black 50) 815548A8
- SCREW, (M6 x 70) 10-8147761
- KEY SWITCH KIT, Remote Ignition 15000A7
- SWITCH/LANYARD KIT 87-19674Q2
- MERCATHODE KIT 88334A2
- SWITCH KIT, Trim (10.00 Feet), With Or Without Tiller 87-18286A18
- TILLER HANDLE KIT Comment: (Black) 828813A29 828813A 6 (Black)
- VISUAL WARNING SYSTEM, Low Oil/Overheat 17334A2
- REGULATOR KIT, Voltage 88825A6
- CHARGING KIT, Battery, Rectifier Comment: (55/60 Work Models) 62351A10
- ANTI-ICING KIT, Carburetor 828155A3
- CARRYING HANDLE 43393A1
- STARTER MOTOR KIT, Electric Comment: (55/60 Work Models) 50-44369A3
- CONVERSION KIT, Starter Motor Comment: (55 Manual/60 Bigfoot) 50-822462A2
- EXTENSION KIT, (2.5 Inches/64mm) (64 mm) Extension Kit Comment: (Black 50/55/60)(Not used on Jet Models) 816696A1
- EXTENSION KIT, (2.5 Inches/64mm) (64 mm) Extension Kit) Comment: (Black 60 Work/Pontoon)(Not used on Jet Models) 816696A6
- FLUSHING ATTACHMENT 44357Q2
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect 32-877680Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 With Quick Disconnect
- HOSE ASSEMBLY, Fuel (8 Feet) Comment: With Quick Disconnect Engine End Only. 32-877681Q8
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: With Quick Disconnect Engine End Only 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 With Quick Disconnect Engine End Only
- HOSE ASSEMBLY, Fuel (12 Feet) Comment: (No Fittings) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings)
- REGULATOR KIT, Lighting Comment: (55/60 Work Models) 95845A5
- MERCATHODE KIT 88334A2
- POWER TRIM KIT Comment: (For use on 60 Bigfoot Models) 8M0055008 855654A 5 (For use on 60 Bigfoot Models)
- POWER TRIM KIT Comment: (For use on 55/60 Non Bigfoot/ 55 Electric Start and Jet Models) 8M0055001 830150A 7 (For use on 55/60 Non Bigfoot/ 55 Electric Start and Jet Models)
- TRIM SWITCH (Tiller Mounted) 87-14645A4
- TANK KIT, Remote Oil Comment: (Jet 40/45/50/60) 1263-812718A2
- SWITCH KIT, Trim (10.00 Feet) (3 m) Long 87-18286A18
- 35 HP HORSE POWER RESTRICTOR KIT Comment: (Black 50) 815548A4
- ADAPTOR KIT Comment: (Jet 40/45) 850000A2
- THERMOSTAT KIT Comment: (120 Degree) 14586A4
- THERMOSTAT KIT Comment: (55/60) 850055A2
- STEERING HANDLE KIT Comment: (60/Jet 40/45) 816366A48 816366A27, 816366A28 (60/Jet 40/45)
- VISUAL WARNING SYSTEM (Low Oil/Overhear) 17334A2
- ATTACHING KIT, Engine Steering Comment: (Starboard Cable Entry) 19608A14
- ATTACHING KIT, Steering Comment: (Port Cable Entry) 19609A6
- STEERING KIT, Dual Engine Attaching Kit 97933A6
- BRACKET ASSEMBLY, Steering Comment: (Convert Tiller To Remote Storage) 816667A2

Attenuator Plate

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Below is the parts list for Mercury 40 JET Attenuator Plate:

Mercury 40 JET Attenuator Plate Diagram
Position No. Part Name OEM Number Supersedes
1 ATTENUATOR, Sound 828164
2 SCREW, (M6 x 16) 10-40019127
3 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
4 CAP 19-815784 22-14685
5 BRACKET 828928
6 SEAL 26-812889
7 BRACKET 828927
8 SCREW, (M8 x 100) 10-4000363
9 WASHER 12-4002317
10 SCREW, (M8 x 100) 10-4000363
11 ARM ASSEMBLY 11399A1
12 ROLLER 67748
13 SCREW, (M5 x 6) 10-40056103
14 WASHER, (.203 x .500 x .032) 12-8M0204666
15 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Manual) 32-9912878
15 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Electric) 32-9912878
16 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) 32-9912878
17 FITTING TEE Comment: (Electric) 22-830285
18 HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) 32-9912878
19 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
20 GASKET, Flange 27-8144461
21 LINK, Throttle 825204T03 825204 3
22 DECAL, Warning, High Voltage Comment: (Manual) 37-8272822
23 NOT SOLD SEPARATE, Decal-Caution NSS
24 NOT SOLD SEPARATE, Decal-Caution in Gear Idle Comment: (Electric) NSS
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97
1 ATTENUATOR, Sound 19662
2 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
3 CAP 19-815784 22-14685
4 SEAL 26-812889
5 PLATE, Sound Attenuator 812874
6 SCREW, (M8 x 100) 10-4000363
7 NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) NSS
8 NOT SOLD SEPARATE, Decal-Caution NSS
9 NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) NSS
10 ARM ASSEMBLY 11399A1
11 ROLLER 67748
12 SCREW, (M5 x 6) 10-40056103
13 WASHER, (.203 x .500 x .032) 12-8M0204666
14 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Manual) 32-9912878
14 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Electric) 32-9912878
15 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) 32-9912878
16 FITTING TEE Comment: (Electric) 22-830285
17 HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) 32-9912878
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 GASKET, Flange 27-8144461
20 LINK, Throttle 825204T03 825204 3
21 NOT SOLD SEPARATE, Decal-Caution in Gear Idle NSS
22 WASHER, (.2656 x .625 x .0625) Stainless Steel 12-35462
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Bottom Cowl

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Below is the parts list for Mercury 40 JET Bottom Cowl:

Mercury 40 JET Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 SPRING, Detent 24-824992
2 SPRING, Backing 24-824993
3 SPRING, Plate 824994
4 SCREW, (M5 x 14) 10-82191916
5 STRAP 8280471
6 SCREW, (M6 x 16) Stainless Steel 10-4006731
7 CLAMP, Horizontal Shift Shaft 8M0039049 822008, 822008 1
8 SCREW, (M6 x 30) Stainless Steel 10-40011130
9 CAP, Intermediate Lever 8M0036802 822469
10 SCREW, (M6 x 16) 10-4006731
11 BUSHING 23-26954
12 LEVER, Intermediate 8M0041741 822467 1
13 INSERT 42927
14 PIN 17-8224561
15 BUSHING 23-26954
16 BUSHING 23-48475
17 RETAINER, Cable 822459
18 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
19 NUT, (M6) Stainless Steel 11-401386
20 NUT, (M6) Stainless Steel 11-401386
21 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
22 SHIFT LINK 822470
23 BUSHING 23-48475
24 SHIFT SHAFT, Horizontal 821483A6
25 LEVER, Interlock Actuating 821487
26 COTTER PIN 18-26811
27 SCREW, (#10-16 x .375), Self Tap 10-878607 10-817626
28 CABLE ASSEMBLY, Black (7.50 Inch) 84-88807A28
29 SHIFT ROD 8M0037997 825175 1
30 COTTER PIN 18-210711
31 PIN, Shift Rod 17-8251851
32 LOCKWASHER 13-827418 13-826793
33 LEVER, Shift 822011
34 WAVE WASHER 13-825273
35 SCREW, (M5 x 16) Stainless Steel 10-40011107
36 LATCH 98889
37 CUP 39519
38 DRIVE SCREW 10-42975
39 SEAL 822423002 822423 1
40 GROMMET Comment: (Export -Greenland) 25-828249
41 PLUG, Stop Switch 19-17230
42 RETAINER, Brass, Switch 8M0032846 12044 1
43 SWITCH, Stop 87-11083A31
44 LANYARD ASSEMBLY, Stop Switch 15920Q54
45 GROMMET 25-16226
46 SEAL, Throttle Cable 822424001 822424
47 PLUG 19-823874001 19-823874
48 BOTTOM COWL 4010-821511T1
49 PLUG, Shift Lever 19-824076001 19-824076
50 SHIFT HANDLE 821490T 821490
51 GROMMET 25-8M0179867
51 GROMMET Comment: (Split-Power Trim) 25-19565002
52 PLUG, Warning Alarm 19-824473
53 SEAL, Warning Horn 823572001 823572
54 ALARM ASSEMBLY, Audio Warning 84-8M0210763
55 WASHER 12-8M0214930
56 SCREW, (M5 x 12) 10-82239312
57 SWITCH ASSEMBLY Comment: (Power Trim) 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim)
58 PLUG, Male 13541
59 PLUG, Trim Switch 812830T01 812830 1
60 RETAINER 8M0032848 812443 1
61 SCREW, (#10-16 x .500) 10-878608 10-812832
62 SCREW, (M5 x 16) Stainless Steel, Interlock Cable 10-40011107
63 SCREW, (M6 x 16) 10-1993716
64 CAM, Latch 822425
65 WASHER, Wave 13-12134
66 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
67 FITTING 22-813613
68 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
69 HOSE, (15.00 Inches) 32-7568058
70 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
71 LEVER, Cowl Latch 823573F1
72 SCREW, (M6 x 25) Stainless Steel 10-40011129
73 BUSHING 23-822003
74 GROMMET 25-822002
1 SPRING, Detent 24-824992
2 SPRING, Backing 24-824993
3 SPRING, Plate 824994
4 SCREW, (M5 x 14) 10-82191916
5 STRAP 8280471
6 SCREW, (M6 x 16) 10-4006731
7 CLAMP 8M0039049 822008, 822008 1
8 SCREW, (M6 x 30) Stainless Steel 10-40011130
9 SWITCH Comment: (Electric Handle) 87-8M0052927 87-813960A 3 (Electric Handle)
10 SCREW, (M3 x 20) Comment: (Electric Handle) 10-88075020
11 PLATE Comment: (Electric Handle) 824923
12 HARNESS ASSEMBLY Comment: (Electric Handle) 84-824934A3
13 CAP Comment: (Non-Handle) 8M0036802 822469 (Non-Handle)
14 SCREW, (M6 x 16) Comment: (Non-Handle) 10-4006731
15 LEVER Comment: (Non-Handle) 8M0041741 822467 1 (Non-Handle)
16 INSERT Comment: (Non-Handle) 42927
17 PIN Comment: (Non-Handle) 17-8224561
18 BUSHING Comment: (Non-Handle) 23-26954
19 BUSHING Comment: (Non-Handle) 23-48475
20 RETAINER Comment: (Non-Handle) 822459
21 NUT, (M6) Stainless Steel Comment: (Non-Handle) 11-401386
22 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Non-Handle) 12-69056
23 LINK, Shift Comment: (Non-Handle) 8224701
24 BUSHING Comment: (Non-Handle) 23-48475
25 LATCH Comment: (Non-Handle) 98889
26 CUP Comment: (Non-Handle) 39519
27 SHIFT SHAFT, Horizontal 821483A6
28 LEVER, Interlock Actuating Comment: (Manual) 821487
29 SCREW, (#10-16 x .375) 10-878607 10-817626
30 CABLE ASSEMBLY, Black (7.50 Inch) 84-88807A28
31 SHIFT ROD Comment: (Handle) 8M0037997 825175 1 (Handle)
32 COTTER PIN Comment: (Handle) 18-210711
33 PIN Comment: (Handle) 17-8251851
34 LOCKWASHER Comment: (Handle) 13-827418 13-826793 (Handle)
35 LEVER, Shift Comment: (Handle) 822011
36 WAVE WASHER Comment: (Handle) 13-825273
37 SCREW, (M5 x 16) Stainless Steel Comment: (Handle) 10-40011107
38 DRIVE SCREW 10-42975
39 GROMMET 25-828462001 25-828462
40 PLUG 19-17230
41 SEAL, Throttle Cable Comment: (Handle) 822424001 822424 (Handle)
42 PLUG, Throttle Cable Comment: (Non-Handle) 19-823874001 19-823874 (Non-Handle)
43 BOTTOM COWL Comment: (Black) 4023-828165A1
44 CHECK VALVE ASSEMBLY, Drain 21-817519A1
45 GROMMET Comment: (Split-Power Trim) 25-19565002
45 GROMMET Comment: (Non Power Trim) 25-8M0179867
46 PLUG, Shift Lever Comment: (Non-Handle) 19-824076001 19-824076 (Non-Handle)
47 HANDLE Comment: (Handle) 8214901
48 SEAL, Warning Horn Comment: (Manual Handle) 823572001 823572 (Manual Handle)
49 ALARM ASSEMBLY, Audio Warning Comment: (Manual Handle) 84-8M0210763
50 WASHER Comment: (Manual Handle) 12-8M0214930
51 SCREW, (M5 x 12) Comment: (Manual Handle) 10-82239312
52 SCREW, (M5 x 16) Stainless Steel Comment: (Manual Handle) 10-40011107
53 SWITCH ASSEMBLY Comment: (Power Trim) 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim)
54 PLUG, Trim Switch Comment: (Non Power Trim) 812830T01 812830 1 (Non Power Trim)
55 RETAINER 8M0032848 812443 1
56 SCREW, (M6 x 16) 10-1993716
57 CAM, Latch 828464
58 WASHER, Wave 13-12134
59 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
60 FITTING 22-813613
61 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
62 HOSE, (15.00 Inches) 32-7568058
63 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
64 LEVER, Cowl Latch 823573F1
65 SCREW, (M6 x 25) Stainless Steel 10-40011129
66 BUSHING 23-822003
67 GROMMET 25-822002
68 PLUG, Warning Alarm Comment: (Electric) 19-824473
69 SCREW, (#10-16 x .500) 10-878608 10-812832
70 BUMPER 8M0043169 828465
71 LATCH, Front 828463
72 SCREW, (M4 x 16) 10-4001987
73 GROMMET 25-16226

Carburetor

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Below is the parts list for Mercury 40 JET Carburetor:

Mercury 40 JET Carburetor Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR, (WME 64) Comment: (Electric 30) 3301-823799T38 3301-823799T11, 3301-823799A11, 3301-823799A 5 (Electric 30)
1 CARBURETOR, (WME 97) Comment: (Electric 30) 3301-823799T38 3301-823799T11, 3301-823799A11, 3301-823799A 5 (Electric 30)
1 CARBURETOR, (WME 66) Comment: (Manual 40) 3301-821383T17 3301-821383T 3 (Manual 40)
1 CARBURETOR, (WME 98) Comment: (Manual 40) 3301-821383T17 3301-821383T 3 (Manual 40)
1 CARBURETOR, (WME 67) Comment: (Electric 40) 3301-821383T18 3301-821383T 4 (Electric 40)
1 CARBURETOR, (WME 99) Comment: (Electric 40) 3301-821383T18 3301-821383T 4 (Electric 40)
2 NOT SOLD SEPARATE, Retaining Ring NSS
3 LEVER, Oil Pump Comment: (Electric) 1395-8113521
4 SCREW, Lever Retainer 1395-8086121
5 VALVE, Throttle 1395-8236371
6 NOT SOLD SEPARATE, Screw-Throttle Valve NSS
7 GASKET, Flange 27-8144461
8 NOT SOLD SEPARATE, Gasket-Cover Plate NSS
9 COVER PLATE 1395-811221
10 SCREW, Cover Plate 1395-811220
11 NOT SOLD SEPARATE, Spring-Idle Needle NSS
12 NOT SOLD SEPARATE, Idle Needle NSS
13 LEVER 1395-808746
14 BUSHING, Throttle Shaft 1395-8087431
15 NOT SOLD SEPARATE, Spring-Throttle Return NSS
16 SHAFT, Throttle Comment: (Electric) 1395-8236331
17 SHAFT, Throttle Comment: (Manual) 1395-8236323
18 SCREW 1395-823634
19 SCREW, Idle Speed 1395-8087392
20 NOT SOLD SEPARATE, Fitting Comment: (Electric) NSS
21 NOT SOLD SEPARATE, Fitting Comment: (Manual) NSS
22 VALVE, Inlet Needle 10-95951
23 GASKET 1395-808738
24 NOT SOLD SEPARATE, Float Shaft NSS
25 FLOAT 1395-9594
26 NOT SOLD SEPARATE, Gasket-Fuel Bowl NSS
27 BOWL, Fuel Comment: (Manual) 1395-811695 1395-811217 (Manual)
27 BOWL, Fuel Comment: (Electric) 1395-811693 1395-9590 (Electric)
28 NOT SOLD SEPARATE, Fitting (Part of 1395-811695) Comment: (Manual) NSS
29 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
30 JET, Main Fuel (.066) Comment: (WME-66/67/98/99) 1399-4215
30 JET, Main (.054) Comment: (WME-64/97) 1399-5225
31 PLUG KIT 1395-811694 1395-9596 1
32 SEAL Comment: (Consists of 4 Seals) 1395-802731
33 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
34 COVER, Carburetor 823587T02 823587A 2
35 CAP 19-815784 22-14685
36 SCREW, (M8 x 100) 10-4000363
37 PLATE, Carburetor 8235862
38 ROLLER 67748
39 NOT SOLD SEPARATE, Decal-Caution-Airbox NSS
- REPAIR KIT, Carburetor 1395-8236354
- GASKET SET, Carburetor 1395-8112231
- GASKET SET 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311
1 CARBURETOR, (WME 53-1) Comment: Top (Electric 40) 3301-823799T34 3301-823799T 7 Top (Electric 40)
1 CARBURETOR, (WME 92-1) Comment: Top (Electric 40) 3301-823799T34 3301-823799T 7 Top (Electric 40)
1 CARBURETOR, (WME 53-2) Comment: Center (Electric 40) 3301-823799T35 3301-823799T 8 Center (Electric 40)
1 CARBURETOR, (WME 92-2) Comment: Center (Electric 40) 3301-823799T35 3301-823799T 8 Center (Electric 40)
1 CARBURETOR, (WME 53-3) Comment: Bottom (Electric 40) 3301-823799T36 3301-823799T 9 Bottom (Electric 40)
1 CARBURETOR, (WME 92-3) Comment: Bottom (Electric 40) 3301-823799T36 3301-823799T 9 Bottom (Electric 40)
1 CARBURETOR, (WME 69-1) Comment: Top (Manual 40) 3301-823799T31 3301-823799T13, 3301-823799A13 Top (Manual 40)
1 CARBURETOR, (WME 91-1) Comment: Top (Manual 40) 3301-823799T31 3301-823799T13, 3301-823799A13 Top (Manual 40)
1 CARBURETOR, (WME 69-2) Comment: Center (Manual 40) 3301-823799T32 3301-823799T14, 3301-823799A14 Center (Manual 40)
1 CARBURETOR, (WME 91-2) Comment: Center (Manual 40) 3301-823799T32 3301-823799T14, 3301-823799A14 Center (Manual 40)
1 CARBURETOR, (WME 69-3) Comment: Bottom (Manual 40) 3301-823799A33 3301-823799T33, 3301-823799T15, 3301-823799A15 Bottom (Manual 40)
1 CARBURETOR, (WME 91-3) Comment: Bottom (Manual 40) 3301-823799A33 3301-823799T33, 3301-823799T15, 3301-823799A15 Bottom (Manual 40)
1 CARBURETOR, (WME 68-1) Comment: Top (Electric 50) 3301-824902T28 3301-824902T16, 3301-824902A16 Top (Electric 50)
1 CARBURETOR, (WME 93-1) Comment: Top (Electric 50) 3301-824902T28 3301-824902T16, 3301-824902A16 Top (Electric 50)
1 CARBURETOR, (WME 68-2) Comment: Center (Electric 50) 3301-824902T29 3301-824902T17, 3301-824902A17 Center (Electric 50)
1 CARBURETOR, (WME 93-2) Comment: Center (Electric 50) 3301-824902T29 3301-824902T17, 3301-824902A17 Center (Electric 50)
1 CARBURETOR, (WME 68-3) Comment: Bottom (Electric 50) 3301-824902T30 3301-824902T18, 3301-824902A18 Bottom (Electric 50)
1 CARBURETOR, (WME 93-3) Comment: Bottom (Electric 50) 3301-824902T30 3301-824902T18, 3301-824902A18 Bottom (Electric 50)
2 SHAFT, Throttle, Top Comment: (WME 53/68/92/93) 1395-823632
3 SHAFT, Throttle, Center Comment: (WME 53/68/92/93) 1395-823633
4 SHAFT, Throttle, Bottom Comment: (WME 53/68/92/93) 1395-823636
2 SHAFT, Throttle, Top/Bottom Comment: (WME 69/91) 1395-823632
3 SHAFT, Throttle, Center Comment: (WME 69/91) 1395-823633
5 SCREW, Top/Bottom 1395-823634
6 NOT SOLD SEPARATE, Spring-Throttle Return NSS
7 NOT SOLD SEPARATE, Idle Needle NSS
8 NOT SOLD SEPARATE, Spring-Idle Needle NSS
9 NOT SOLD SEPARATE, Gasket-Cover Plate NSS
10 COVER PLATE 1395-811221
11 SCREW, Cover Plate 1395-811220
12 GASKET, Flange 27-8144461
13 LEVER, Oil Pump, Bottom Comment: (WME 53/68/92/93) 1395-8113522
14 SCREW, Lever Retainer, Bottom Comment: (WME 53/68/92/93) 1395-8086121
15 SCREW, Throttle Valve 10-F10155
16 VALVE, Throttle 1395-97245
17 NOT SOLD SEPARATE, Retaining Ring NSS
18 SHAFT F10064
19 GASKET 1395-808738
20 NOT SOLD SEPARATE, Gasket-Fuel Bowl NSS
21 VALVE, Inlet Needle 10-95951
22 FLOAT 1395-9594
23 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
24 BOWL, Fuel Comment: (WME 53/68/92/93) 1395-811693 1395-9590 (WME 53/68/92/93)
24 BOWL, Fuel, Top Comment: (WME 69/91) 1395-811695 1395-811217 (WME 69/91)
24 BOWL, Fuel, Center/Bottom Comment: (WME 69/91) 1395-811693 1395-9590 (WME 69/91)
25 PLUG KIT Comment: (WME 69/91) 1395-811694 1395-9596 1 (WME 69/91)
26 SEAL, Consists of 4 Seals 1395-802731
27 JET, (.044) Comment: (WME 53/69/91/92) 1395-7394
27 JET, (.052) Comment: (WME 68/93) 1395-6359
- REPAIR KIT, Carburetor Comment: (1 Per Carburetor) 1395-8236354
- GASKET SET, Carburetor Comment: (1 Per Carburetor) 1395-8112231
- GASKET SET 27-828553A97
1 CARBURETOR, (WME 58-1) Comment: (Top - 60 Electric) 3301-821854T22 3301-821854T 7 (Top - 60 Electric)
1 CARBURETOR, (WME 95-1) Comment: (Top - 60 Electric) 3301-821854T22 3301-821854T 7 (Top - 60 Electric)
1 CARBURETOR, (WME 58-2) Comment: (Center - 60 Electric) 3301-821854T23 3301-821854T 8 (Center - 60 Electric)
1 CARBURETOR, (WME 95-2) Comment: (Center - 60 Electric) 3301-821854T23 3301-821854T 8 (Center - 60 Electric)
1 CARBURETOR, (WME 58-3) Comment: (Bottom - 60 Electric) 3301-821854T24 3301-821854T 9 (Bottom - 60 Electric)
1 CARBURETOR, (WME 95-3) Comment: (Bottom - 60 Electric) 3301-821854T24 3301-821854T 9 (Bottom - 60 Electric)
1 CARBURETOR, (WME 57-1) Comment: (Top - 55/60 Manual) 3301-821854T19 3301-821854T 4 (Top - 55/60 Manual)
1 CARBURETOR, (WME 94-1) Comment: (Top - 55/60 Manual) 3301-821854T19 3301-821854T 4 (Top - 55/60 Manual)
1 CARBURETOR, (WME 57-2) Comment: (Center - 55/60 Manual) 3301-821854T20 3301-821854T 5 (Center - 55/60 Manual)
1 CARBURETOR, (WME 94-2) Comment: (Center - 55/60 Manual) 3301-821854T20 3301-821854T 5 (Center - 55/60 Manual)
1 CARBURETOR, (WME 57-3) Comment: (Bottom - 55/60 Manual) 3301-821854T21 3301-821854T 6 (Bottom - 55/60 Manual)
1 CARBURETOR, (WME 94-3) Comment: (Bottom - 55/60 Manual) 3301-821854T21 3301-821854T 6 (Bottom - 55/60 Manual)
2 SHAFT, Throttle Comment: (Upper)(WME-58/95) 1395-823632
2 SHAFT, Throttle Comment: (Upper/Bottom)(WME-57/94) 1395-823632
3 SHAFT, Throttle Comment: (Center)(WME-58/95) 1395-823633
3 SHAFT, Throttle Comment: (Center)(WME-57/94) 1395-823633
4 SHAFT, Throttle Comment: (Bottom)(WME-58/95) 1395-823636
5 SCREW Comment: (Upper/Bottom) 1395-823634
6 NOT SOLD SEPARATE, Spring-Throttle Return NSS
7 NOT SOLD SEPARATE, Idle Needle NSS
8 NOT SOLD SEPARATE, Spring-Idle Needle NSS
9 NOT SOLD SEPARATE, Gasket-Cover Plate NSS
10 COVER PLATE 1395-811221
11 SCREW, Cover Plate 1395-811220
12 GASKET, Flange 27-8144461
13 LEVER, Oil Pump Comment: (WME 58/95 -Bottom) 1395-8113522
14 SCREW, Lever Retainer Comment: (WME 58/95 -Bottom) 1395-8086121
15 SCREW, Throttle Valve 10-F10155
16 VALVE, Throttle 97246
17 NOT SOLD SEPARATE, Retaining Ring NSS
18 SHAFT F10064
19 GASKET 1395-808738
20 NOT SOLD SEPARATE, Gasket-Fuel Bowl NSS
21 VALVE, Inlet Needle 10-95951
22 FLOAT 1395-9594
23 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
24 BOWL, Fuel Comment: (Upper)(WME-57/94) 1395-811695 1395-811217 (Upper)(WME-57/94)
24 BOWL, Fuel Comment: (Center/Bottom)(WME-57/94) 1395-811693 1395-9590 (Center/Bottom)(WME-57/94)
24 BOWL, Fuel Comment: (WME-58/95) 1395-811693 1395-9590 (WME-58/95)
25 PLUG KIT 1395-811694 1395-9596 1
26 SEAL (Consists of 4 seals) 1395-802731
27 JET, Main Fuel (.058) Comment: (.058 - WME-57/94) 1395-7831
27 JET, Main (.060) Comment: (WME-58/95) 1395-6487
28 WASHER, (.2656 x .625 x .0625) Stainless Steel Comment: (Use one for Top Carburetor Only) 12-35462
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- REPAIR KIT, Carburetor Comment: (1 Per Carburetor) 1395-8236354
- GASKET SET, Carburetor Comment: (1 Per Carburetor) 1395-8112231

Choke Kit

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Below is the parts list for Mercury 40 JET Choke Kit:

Mercury 40 JET Choke Kit Diagram
Position No. Part Name OEM Number Supersedes
- CHOKE KIT 856116A1
1 CHOKE 856116
2 PLATE 856766
3 SCREW, (M8 x 120) Stainless Steel 10-824459120
4 CABLE, Choke 856155
5 SCREW (10-16 X .625) 10-823042067
6 WASHER, (.203 x .406 x .040) 12-89302
7 RETAINER, Brass, Switch 8M0032846 12044 1

Clamp Bracket

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Below is the parts list for Mercury 40 JET Clamp Bracket:

Mercury 40 JET Clamp Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET Comment: (Port Short)(1 Lower Mounting Hole) 3411-821773A3
1 CLAMP BRACKET Comment: (Port Long)(3 Lower Mounting Holes) 3411-821773T1
2 CLAMP BRACKET Comment: (Starboard Short) 3412-821774T6
2 CLAMP BRACKET Comment: (Starboard Long) 3412-821774T8
3 THUMB SCREW ASSEMBLY Comment: (Manual) 10-818883A1
4 NOT SOLD SEPARATE, Handle-Manual NSS
5 NOT SOLD SEPARATE, Rivet-Manual NSS
6 WASHER Comment: (Manual) 12-818884
7 SHOULDER SCREW, Hex Comment: (Manual) 10-768042
8 CAP 8224011
9 PIN 17-25810
10 BEARING 23-86637
11 PIN 17-8224002
12 NUT, (M10) 11-40140
13 WASHER 12-4002319
14 ANODE 97-8252711
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M6 x 25) 10-8M0204707
17 STUD, (M10 x 277) 16-8M0034459 16-823656
18 SPACER 23-824952
19 NUT, (.500-20) Comment: (Long) 11-82671117
19 NUT, (.500-20) Comment: (Short-Top) 11-82671117
19 NUT, (M10) (M10 x 1.5) Comment: (Short-Bottom) 11-4013710
20 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel Comment: (Long) 12-8M0204648
20 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel Comment: (Short-Top) 12-8M0204648
20 WASHER Comment: (Short-Bottom) 12-4002319
21 SCREW, (.500-20 x 4.00) Comment: (Long) 10-814259
21 SCREW, (.500-20 x 4.00) Comment: (Short-Top) 10-814259
21 SCREW Comment: (Short-Bottom) 10-826110
22 SEAL KIT 19624A1
23 O-RING, (.583 x .103) 25-29619
24 SPACER 23-78861
25 NUT, (M10) 11-40140
26 WASHER 12-4002319
27 PIN ASSEMBLY, Tilt Lock Comment: (Work) 17-8M0026103 17-821457A 1 (Work)
28 PIN Comment: (Manual Trim) 17-853923A1
29 SPRING 24-821461
30 LEVER, Shallow Water Drive 822409
31 PIN, (.125 x 0.75 Inches) 17-25319
32 BUSHING, PLASTIC 23-824858
33 ROD, Plastic, Shallow Water Drive 878580 822414 1
34 BUSHING, Plastic 23-824858
35 BUSHING 23-823812
36 ARM 822411
37 LINK ROD 878563 822412 2
38 SPRING 24-832085A1
39 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
40 NOT SOLD SEPARATE, Warning Decal NSS
41 NOT SOLD SEPARATE, Shallow Water Drive Decal NSS
1 CLAMP BRACKET Comment: (Port) (Black) 3411-821773T1
2 CLAMP BRACKET Comment: (Storboard) (Black) 3412-821774T8
3 THUMB SCREW ASSEMBLY Comment: (Manual) 10-818883A1
4 NOT SOLD SEPARATE, Handle Comment: (Manual) NSS
5 NOT SOLD SEPARATE, Rivet Comment: (Manual) NSS
6 WASHER Comment: (Manual) 12-818884
7 SHOULDER SCREW, Hex Comment: (Manual) 10-768042
8 CAP 8224011
9 PIN 17-25810
10 BEARING 23-86637
11 PIN 17-8224002
12 ANODE 97-8252711
13 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
14 SCREW, (M6 x 25) 10-8M0204707
15 NUT, (.500-20) 11-82671117
16 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
17 SCREW, (.500-20 x 4.00) 10-814259
18 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
19 NOT SOLD SEPARATE, Decal-Warning NSS
20 TRIM, Hydraulic Assist Comment: (Gas Assist Trim) 828533T1
21 CABLE ASSEMBLY Comment: (Gas Assist Trim) 88238A11
22 LEVER, Tilt Comment: (Gas Assist Trim) 828924
23 TILT KNOB Comment: (Gas Assist Trim) 8M0007469 19621 (Gas Assist Trim)
24 ARM, Lever Comment: (Gas Assist Trim) 828930
25 WAVE WASHER Comment: (Gas Assist Trim) 13-31030
26 PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim) 17-25319
27 LINK Comment: (Gas Assist Trim) 8289961
28 NUT, Stainless Steel Comment: (Gas Assist Trim) 10-32,11-8M0204718
29 PIN, (14 mm), Anchor Comment: (Gas Assist/Power Trim) 17-822481001 17-822481 (Gas Assist/Power Trim)
30 BUSHING Comment: (Gas Assist/Power Trim) 23-822482
31 BUSHING Comment: (Gas Assist/Power Trim) 23-822484
32 WASHER Comment: (Gas Assist/Power Trim) 12-825190
33 NUT Comment: (Gas Assist/Power Trim) 11-826712 11-40134 14 (Gas Assist/Power Trim)
34 SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim) 10-4009040
35 WASHER Comment: (Gas Assist/Power Trim) 12-4002319
36 NUT, (M10) Comment: (Gas Assist/Power Trim) 11-40140
37 PIN, Tilt Lock Comment: (Non-Power Trim) 17-853923A1
38 SPRING Comment: (Non-Power Trim) 24-821461

Clamp Bracket(Gas Assist Trim)

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Below is the parts list for Mercury 40 JET Clamp Bracket(Gas Assist Trim):

Mercury 40 JET Clamp Bracket(Gas Assist Trim) Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET Comment: (Port) 3411-821773T1
2 CLAMP BRACKET Comment: (Storboard) 3412-821774T8
3 THUMB SCREW ASSEMBLY Comment: (Manual) 10-818883A1
4 NOT SOLD SEPARATE, Handle-Manual NSS
5 NOT SOLD SEPARATE, Rivet-Manual NSS
6 WASHER Comment: (Manual) 12-818884
7 SHOULDER SCREW, Hex Comment: (Manual) 10-768042
8 CAP 8224011
9 PIN 17-25810
10 BEARING 23-86637
11 PIN, Tilt Stop 17-8224002
12 ANODE 97-8252711
13 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
14 SCREW, (M6 x 25) 10-8M0204707
15 NUT, (.500-20) 11-82671117
16 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
17 SCREW, (.500-20 x 4.00) 10-814259
18 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
19 NOT SOLD SEPARATE, Decal-Warning NSS
20 TRIM, Hydraulic Assist Comment: (Gas Assist Trim) 828533T1
21 CABLE ASSEMBLY Comment: (Gas Assist Trim) 88238A11
22 LEVER, Tilt Comment: (Gas Assist Trim) 828924
23 TILT KNOB Comment: (Gas Assist Trim) 8M0007469 19621 (Gas Assist Trim)
24 ARM, Lever Comment: (Gas Assist Trim) 828930
25 WAVE WASHER Comment: (Gas Assist Trim) 13-31030
26 PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim) 17-25319
27 LINK Comment: (Gas Assist Trim) 8289961
28 NUT, Stainless Steel Comment: (Gas Assist Trim) 10-32,11-8M0204718
29 PIN, (14 mm) Comment: (Gas Assist/Power Trim) 17-822481001 17-822481 (Gas Assist/Power Trim)
30 BUSHING Comment: (Gas Assist/Power Trim) 23-822482
31 BUSHING Comment: (Gas Assist/Power Trim) 23-822484
32 WASHER Comment: (Gas Assist/Power Trim) 12-825190
33 NUT Comment: (Gas Assist/Power Trim) 11-826712 11-40134 14 (Gas Assist/Power Trim)
34 SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim) 10-4009040
35 WASHER Comment: (Gas Assist/Power Trim) 12-4002319
36 NUT, (M10) Comment: (Gas Assist/Power Trim) 11-40140
37 NOT SOLD SEPARATE, Decal-Shallow Water Drive NSS

Clamp Bracket(Manual)

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Below is the parts list for Mercury 40 JET Clamp Bracket(Manual):

Mercury 40 JET Clamp Bracket(Manual) Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET ASSEMBLY Comment: (Black-Port) 3420-8M0084195 3420-822868A 1 (Black-Port)
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 CLAMP BRACKET Comment: (Black) 3419-822867F1
5 LEVER ASSEMBLY, Tilt Lock Comment: (Black) 893704T01 19618A 2 (Black)
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: (Black) 812709 812709T, 812709F 1 (Black)
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor Comment: (Black) 18486F5
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-85594030
17 SCREW, (M8 x 35) 10-8M0000586
18 WASHER, (.330 x .560 x .060) Stainless Steel 12-843108
19 NUT, (M8) Stainless Steel 11-401388
20 PIN ASSEMBLY, Tilt Lock 17-8M0026068 17-49930A 1
21 SPRING 24-821461
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (.875-14) 11-858869 11-30499
24 SCREW, (.500-20 x 4.00) 10-814259
25 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
26 NUT, (.500-20) 11-82671117
27 LINK 8M0084737
28 LEVER ASSEMBLY, Tilt 19615A05
29 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
30 WASHER, (.520 x .850 x .060) Nylon - Black 12-8M0042643 12-19605
31 WAVE WASHER 13-99611
32 TILT KNOB 8M0007469 19621
33 SCREW, (.375-16 x .62) 10-19611
34 DECAL, Tilt Lock 37-830253 37-814743 3, 37-826546
35 NOT SOLD SEPARATE, Decal-Warning NSS
36 THUMB SCREW ASSEMBLY 10-818883A1
37 WASHER 12-818884
38 SHOULDER SCREW, Hex 10-768042
39 NOT SOLD SEPARATE, Handle NSS
40 NOT SOLD SEPARATE, Rivet NSS

Cowl, Top and Bottom

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Below is the parts list for Mercury 40 JET Cowl, Top and Bottom:

Mercury 40 JET Cowl, Top and Bottom Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Black-Electric 100-8M0107016
1 TOP COWL ASSEMBLY, Silver-Electric 4000-813010T14 4000-813010A14, 4000-813010A 9, 4000-813010T13, 4000-813010A13
1 TOP COWL ASSEMBLY, Black-Manual 100-8M0107142
1 TOP COWL ASSEMBLY, Silver-Manual 4005-816534T14 4005-816534A14, 4005-816534A 9
2 SHIELD, Air Inlet 824666 813095 1
3 SCREW, (M6 x 16) 10-4006731
4 ROPE AND HANDLE KIT, Manual Starting 47341A11
5 NOT SOLD SEPARATE, Envelope NSS
6 BRACKET, Cowl Support - Black 813548A3
6 BRACKET, Cowl Support - Silver 813548A6
7 SCREW, (M4 x 14.5) 10-8231871
8 LOCKWASHER, Stainless Steel 8,13-26995
9 NUT, (M4) 11-8237515
10 BRACKET, Cowl Support Comment: (Rear) 813549A2
11 SCREW, (M4 x 14.5) 10-8231871
12 LOCKWASHER, Stainless Steel 8,13-26995
13 NUT, (M4) 11-8237515
14 SOUND BLANKET KIT (Hot Glue Adhesive) Comment: (Electric/Manual) 814336A02 814336A 1 (Electric/Manual)
14 SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive) Comment: (Electric/Manual) 814336A02 814336A 1 (Electric/Manual)
15 NOT SOLD SEPARATE, Sound Blanket-Manual NSS
16 NOT SOLD SEPARATE, Sound Blanket-Starboard NSS
17 NOT SOLD SEPARATE, Sound Blanket-Port NSS
18 NOT SOLD SEPARATE, Sound Blanket-Rear NSS
19 SEAL 8M0043150 44462 2
20 GAUGE KIT, Oil Level Comment: (Electric) 813504A1
21 GROMMET Comment: (Electric) 813505
22 RETAINER Comment: (Electric) 113171
23 NUT Comment: (Electric) 11-65110
24 DEFLECTOR KIT, Air 823593A1
25 MOUNT 813546003 813546 2
26 BRACKET ASSEMBLY, Latch Roller 893763 18173
27 SCREW, (M6 x 16) 10-4006731
28 BOTTOM COWL Comment: (Black) 2197-812512A8
29 SEAL 8M0043162 813607
30 BUMPER 8M0043169 828465
31 SWITCH ASSEMBLY Comment: (Power Trim) 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 (Power Trim)
32 PLUG Comment: (Non Power Trim) 812830T01 812830 1 (Non Power Trim)
33 RETAINER 8M0032848 812443 1
34 FITTING 22-813613
35 SEAL 813606003 813606 2
35 SEAL 813606003 813606 2
36 SCREW, (M8 x 35) Stainless Steel 10-40011151
37 SEAL 813605003 813605 2
38 HOSE, (15.00 Inches) 32-7568058
39 SCREW, (M6 x 16) 10-4006731
40 BRACKET, Cable Retainer 19812T03
41 DRIVE SCREW 10-42975
42 LATCH 98889
43 CUP 39519
44 CABLE ASSEMBLY 84-88807A28
45 SCREW, (#10-16 x .375) 10-878607 10-817626
46 SCREW, (M6 x 50) 10-4000335
47 WASHER, (.255 x .620 x .030) Stainless Steel 12-35280
48 WAVE WASHER 13-37642
49 BUSHING 23-19428
50 LEVER, Cowl Latch 813547F1
51 BUSHING KIT, Cowl Latch 826354A1
52 NOT SOLD SEPARATE, Bushing NSS
53 LATCH CAM 813604
54 NUT, (M6) Stainless Steel 11-401386
55 TRIM COVER 812717T1
56 SCREW, (M6 x 20) Stainless Steel 10-8M0204741

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury 40 JET Crankshaft, Pistons and Connecting Rods:

Mercury 40 JET Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 2411-827954T2
2 GEAR ASSEMBLY 43-43019A2
3 BEARING, Ball 30-63742T
4 RING, Retaining 53-812877
5 KEY, Woodruff 28-91800
6 BEARING ASSEMBLY, Roller Comment: (Top) 31-818889A1
7 SEAL, Oil 26-8173971
8 BEARING ASSEMBLY, Center Main 827955A2
9 NOT SOLD SEPARATE, Roller NSS
10 NOT SOLD SEPARATE, Ring-Seal NSS
11 PISTON ASSEMBLY Comment: (Standard) 705-850026T1
11 PISTON Comment: (.015 Oversize) 705-850026T2
12 LOCK RING 53-857196 40-52035
13 RING SET, Piston Comment: (Standard) 39-831255A6
13 RING SET, Piston Comment: (.015 Oversize) 39-821695A6
14 NOT SOLD SEPARATE, Piston Ring Comment: (Chrome Face) NSS
15 CONNECTING ROD ASSEMBLY 640-9612A6
16 WASHER 12-8M0012298 12-812876
17 BEARING 29-8M0214934
18 SCREW, (.250-28 Special) 10-91012
19 BEARING KIT 8M0234886
- POWERHEAD ASSEMBLY 852071T97 852071A97

Crankshaft, Pistons and Connection Rods

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Below is the parts list for Mercury 40 JET Crankshaft, Pistons and Connection Rods:

Mercury 40 JET Crankshaft, Pistons and Connection Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 2411-827954T3
2 GEAR ASSEMBLY 43-43019A2
3 BEARING, Ball 30-63742T
4 RING, Retaining 53-812877
5 KEY, Woodruff 28-91800
6 BEARING ASSEMBLY, Roller, Top 31-818889A1
7 SEAL, Oil 26-8173971
8 BEARING ASSEMBLY 827955A2
9 NOT SOLD SEPARATE, Roller NSS
10 NOT SOLD SEPARATE, Ring-Seal NSS
11 PISTON ASSEMBLY Comment: (Standard) 705-850026T1
11 PISTON Comment: (.015 Oversize) 705-850026T2
12 LOCK RING 53-857196 40-52035
13 RING SET, Piston Comment: (Standard) 39-831255A6
13 RING SET, Piston Comment: (.015 Oversize) 39-821695A6
14 NOT SOLD SEPARATE, Piston Ring-Chrome Face NSS
15 CONNECTING ROD ASSEMBLY 640-9612A6
16 WASHER 12-8M0012298 12-812876
17 BEARING 29-8M0214934
18 SCREW, (.250-28 Special) 10-91012
19 BEARING KIT 8M0234886
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97

Crankshaft/Piston/Flywheel

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Below is the parts list for Mercury 40 JET Crankshaft/Piston/Flywheel:

Mercury 40 JET Crankshaft/Piston/Flywheel Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (M16) 11-42979
2 WASHER, (.641 x 1.250 x .190) 12-33001
3 FLYWHEEL Comment: (Electric) 261-859233T23 261-859233T22, 261-859233T12, 261-859233T 2 (Electric)
4 FLYWHEEL Comment: (Manual) 261-859233T24 261-859233T20, 261-859233T14, 261-859233T 4 (Manual)
5 CRANKSHAFT ASSEMBLY 493-821369T01 493-821369A 1
6 GEAR ASSEMBLY, Driver 43-43019A2
7 KEY, Woodruff 28-91800
8 BEARING, Ball 30-63742T
9 RING, Retaining 53-812877
10 BEARING ASSEMBLY, Roller 31-818889A1
11 SEAL, Oil 26-8173971
12 BEARING ASSEMBLY, Center Main 827955A2
13 NOT SOLD SEPARATE, Roller NSS
14 NOT SOLD SEPARATE, Ring-Seal NSS
15 CONNECTING ROD ASSEMBLY Comment: (With Steel Bearings) 640-9612A6
15 CONNECTING ROD ASSEMBLY Comment: (With Plastic Bearings) 640-9612A6
16 SCREW, (.250-28 Special) 10-91012
17 BEARING KIT Comment: (Steel) 8M0234886
17 BEARING KIT Comment: (Plastic) 8M0234886
18 BEARING 29-8M0214934
19 WASHER 12-8M0012298 12-812876
20 PISTON Comment: (Standard) 705-850026T3
20 PISTON Comment: (.015 Oversize) 705-850026T2
21 LOCK RING 53-857196 40-52035
22 RING SET, Piston Comment: (Standard) 39-821695A4
22 RING SET, Piston Comment: (.015 Oversize) 39-821695A1
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Cylinder Block

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Below is the parts list for Mercury 40 JET Cylinder Block:

Mercury 40 JET Cylinder Block Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 890-821358T5
2 PLUG, Pipe (.125-27) Brass 22-328022
3 SCREW, (M8 x 80) 10-81742780
4 CARRIER ASSEMBLY 812888A2
5 CHECK VALVE Comment: SN# 1B859739 & Below 21-42657A3
5 CHECK VALVE Comment: SN# 1B859740 & Up 21-42657A4
6 CHECK VALVE 21-8282182
7 FITTING, Barbed, Barbed Comment: (Electric) 22-56759
8 SCREW, (M8 x 40) 10-81742740
9 CONNECTOR, Male 22-85439001
10 PIN, Center Main 17-8M0084653 17-812870 1
11 PIN, Dowel - Without Hole (.375 x .625) 17-43044
12 PLUG, Pipe (.125-27) Brass 22-390721
13 PLUG, Pipe (.375-18) 22-185981
14 FITTING 22-15133
15 END CAP ASSEMBLY 1171-9812A8
16 SEAL, Oil 26-828932 26-821756
17 SEAL 26-41953
18 O-RING, (2.175 x .175) 25-8M0142854
19 SCREW, (M8 x 20) 10-81742720
20 O-RING, (.614 x .070), Included With Reference 1 Comment: (Manual) 25-48462
21 COVER Comment: (Manual) 8129962
22 SCREW, (M5 x 20) Stainless Steel Comment: (Manual) 10-40011108
23 GASKET, Included With Reference 1 27-8M0000822 27-828553, 27-812865, 27-822420
24 TUBING, (20.00 Feet Bulk) (Cut to 1.50 Inch Length) 32-892024122 32-99130122
25 CHECK VALVE, Double End 21-149126
26 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) 32-892024122 32-99130122
27 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon (.125 Male) 22-996642
28 SCREW, (#10-16 x .600) 10-878609 10-812832 1
29 SENDER 787994
30 RETAINER 889733 44552
31 WASHER, (.203 x .500 x .032) 12-8M0204666
32 SCREW, (#10-16 x .600) 10-878609 10-812832 1
33 SCREW, (#10-16 x .600) Comment: (Quantity of 3 on Electric) 10-878609 10-812832 1 (Quantity of 3 on Electric)
34 TIE STRAP, (8.00 Inches) Comment: (Electric) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 (Electric)
35 CLAMP, Connector Comment: (Electric) 8261151
36 STUD, (M6 x 44) 16-8161949
37 NOT SOLD SEPARATE, Decal-Sterialization NSS
38 GASKET, Included With Reference 1 27-8128672
39 POPPET 8128821
40 DIAPHRAGM 812887002 812887 1
41 WASHER 12-94182
42 SCREW, (#10-16 x .750) 10-69570
43 SPRING 24-47968
44 THERMOSTAT, 54°C (130°F) 895338 F97068-2, F97068, F97068-1, F97098-1
44 THERMOSTAT, 62°C (143°F) 895338 F97068-2, F97068, F97068-1, F97098-1
45 COVER 8M0036859 19074 1
45 COVER Comment: (Greenland) 190742
46 SCREW, (M8 x 25) Stainless Steel, Included With Reference #1 10-40011149
47 GASKET, Thermostat (Included With Reference #1) 27-8M0204714
- GASKET SET 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Cylinder Block and Crankcase

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Below is the parts list for Mercury 40 JET Cylinder Block and Crankcase:

Mercury 40 JET Cylinder Block and Crankcase Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK Comment: (A = Torque Sequence) 2801-827953T7
2 SCREW, (M8 x 80) 10-81742780
3 SCREW, (M8 x 30) 10-81742730
4 CHECK VALVE 21-426585
5 TUBING, (240.00 Inches Bulk) (Cut to 15.00 Inch Length) 32-892024122 32-99130122
6 CHECK VALVE, Press-In 21-426232
7 CARRIER ASSEMBLY 812888A2
8 CHECK VALVE 21-42657A4
9 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
10 NUT, (M6) Stainless Steel 11-400212
11 CAP 42942
12 PIN, Dowel - Without Hole (.375 x .625), Locating 17-43044
13 PIN, Bearing Race 17-8M0084653 17-812870 1
14 GASKET 27-827284
15 STUD, (M6 x 44) 16-8161949
16 PLUG, Pipe (.375-18) 22-185981
17 PLUG, Pipe (.125-27) Brass 22-328022
18 ELBOW 22-19725
19 CHECK VALVE 21-426585
20 COVER 827251A1
21 LIFTING EYE Comment: (Manual) 850897
22 SCREW, (M8 x 25) Stainless Steel Comment: (Manual) 10-40011149
23 NOT SOLD SEPARATE, Decal-Serialization NSS
24 SCREW, (M8 x 25) Stainless Steel 10-40011149
25 CARRIER 889735 827365
26 THERMOSTAT, 43°C (110°F) 850055001 850055
27 SEAL 26-854639001 26-854639
28 SENDER, Temperature 787992
29 RETAINER 889733 44552
30 SCREW, (#10-16 x .600) 10-878609 10-812832 1
31 WASHER, (.203 x .500 x .032) 12-8M0204666
32 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
33 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) 12-8M0204663
34 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) 12-69056
35 WING NUT Comment: (Electric) 11-816872
36 FITTING, Barbed Comment: (Electric) 22-56759
37 COVER Comment: (Manual) 8129962
38 O-RING, (.614 x .070) Comment: (Manual) 25-48462
39 SCREW, (M5 x 20) Stainless Steel Comment: (Manual) 10-40011108
40 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) 32-892024122 32-99130122
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97
1 CYLINDER BLOCK 2801-827953T4
2 SCREW, (M8 x 80) 10-81742780
3 SCREW, (M8 x 30) 10-81742730
4 CHECK VALVE 21-426585
5 TUBING, (240.00 Inches Bulk) (Cut to 15.00 Inch Length) 32-892024122 32-99130122
6 CHECK VALVE, Press-In 21-426232
7 CARRIER ASSEMBLY 812888A2
8 CHECK VALVE 21-42657A4
9 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
10 NUT, (M6) Stainless Steel 11-400212
11 CAP 42942
12 PIN, Dowel - Without Hole (.375 x .625), Locating 17-43044
13 PIN, Center Main-Bearing Race 17-8M0084653 17-812870 1
14 GASKET 27-827284
15 STUD, (M6 x 44) 16-8161949
16 PLUG, Pipe (.375-18) 22-185981
17 PLUG, Pipe (.125-27) Brass Comment: (Electric) 22-328022
18 PLUG, Pipe (.125-27) Brass Comment: (Manual) 22-328022
19 PLUG, Pipe (.125-27) Brass 22-328022
20 ELBOW 22-19725
21 CHECK VALVE 21-426585
22 COVER 827251A1
23 LIFTING EYE Comment: (Manual) 850897
24 SCREW, (M8 x 25) Stainless Steel Comment: (Manual) 10-40011149
25 NOT SOLD SEPARATE, Decal-Serialization NSS
26 SCREW, (M8 x 25) Stainless Steel 10-40011149
27 CARRIER Comment: (Electric) 889735 827365 (Electric)
28 THERMOSTAT, 43°C (110°F) Comment: (Electric) 850055001 850055 (Electric)
29 SEAL Comment: (Electric) 26-854639001 26-854639 (Electric)
30 SENDER, Temperature 787992
31 RETAINER 889733 44552
32 SCREW, (#10-16 x .600) 10-878609 10-812832 1
33 WASHER, (.203 x .500 x .032) 12-8M0204666
34 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) 12-8M0204663
35 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) 12-69056
36 WING NUT Comment: (Electric) 11-816872
37 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon Comment: (Electric) 22-996642
38 FITTING, Elbow 45 Degree (1.25) Comment: (Manual) 22-782792
39 FITTING, Barbed Comment: (Electric) 22-56759
40 COVER Comment: (Manual) 8129962
41 O-RING, (.614 x .070) Comment: (Manual) 25-48462
42 SCREW, (M5 x 20) Stainless Steel Comment: (Manual) 10-40011108
43 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) 32-892024122 32-99130122
44 DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electric-Non Handle) 37-881865 37-825064 (Start In Gear) (Electric-Non Handle)
- POWERHEAD ASSEMBLY 852071T97 852071A97
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Driveshaft Housing

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Below is the parts list for Mercury 40 JET Driveshaft Housing:

Mercury 40 JET Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 55) Stainless Steel 10-40011155
2 GROMMET 25-93221002
3 CLAMP 99019
4 SEAL, Water Tube 42941001
5 TUBE, Water Comment: (Short) 32-8M0042795 32-881200 2 (Short)
5 TUBE, Water Comment: (Long) 32-8M0042794 32-881200 1 (Long)
6 TUBE, Exhaust 8M0046061 824697 1
7 SCREW, (M8 x 45) Stainless Steel 10-40011153
8 GASKET, Driveshaft Housing 27-8M0000821 27-821446
9 ADAPTOR PLATE 821439T4
10 PIN, Dowel 17-23784
11 SCREW, (M10 x 75) Hex Flange - Stainless Steel 10-4010875
12 SEAL, Bottom Cowl 8M0043148 821510
13 COUPLER 822419
14 GROMMET, Shift Shaft 25-822408001 25-822408
15 SHIFT SHAFT, Upper 880042 822418
16 WASHER, (.203 x .406 x .040) 12-89302
17 PIN 17-822417
18 COTTER PIN 18-210711
19 SCREW, (M12 x 162) 8M0000520 10-822396
20 MOUNT 1400-8M4501487 8M0021334, 881898, 821441
21 SCREW, (M8 x 45) Stainless Steel 10-40011153
22 WASHER, Neoprene 12-32834
23 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
24 NUT, (M12) 11-896963 11-859129, 11-90099
25 TRIM COVER 821512A4
26 BUMPER 8M0043155 822421
27 SCREW, (M5 x .8 x 60) 10-826173
28 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
29 NUT, (M5) Stainless Steel 11-401365
30 SEAL, Exhaust Bucket 8249423
31 BUCKET, Exhaust 8M0036863 824795
32 BUMPER, Trim Cover 8M0043170 8M0036836, 827023 1
33 SEAL, Exhaust Tube 822395001 822395
34 SEAL, Idle Relief 822422001 822422
35 SCREW, (M10 x 110) 10-817430110 10-40096110
36 HOUSING, Driveshaft Comment: (Short) 3525-821841T7
36 HOUSING, Driveshaft Comment: (Long) 3531-821447T10 3531-821447A10, 3531-821447A 7 (Long)
37 STUD, (M10 x 50) Comment: (Short/Long) 16-823984
37 STUD, (M10 x 114) Comment: (LL) 16-824083
38 SCREW, (M8 x 120) Stainless Steel 10-824459120
39 MOUNT 821781003 821781 2
40 COVER, Mount 821780T5
41 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
42 NUT, (M10) 11-40140
43 SCREW, (#10-16 x .375) 10-878607 10-817626
44 SCREW, (M8 x 65) Stainless Steel 10-82445965
45 LOCKWASHER, Internal Tooth 13-72521
46 CABLE ASSEMBLY 88238A11
47 BUMPER, Front 821782002 821782 1
48 MOUNT 821781003 821781 2
49 COVER, Mount 821780T5
50 WASHER 12-36001
51 NUT, (M8) 11-401378
- GASKET SET 27-822420A94
1 HOUSING ASSEMBLY, Driveshaft Comment: (Short-15 Inch) 3516-816528A1
1 HOUSING, Driveshaft Comment: (Long-20 Inch) 3510-9864T6
1 HOUSING ASSEMBLY, Driveshaft Comment: (Jet 40/45) 3516-816528A3
2 STUD, (M10 x 60) Comment: (Short/Long) 16-903507
2 STUD, (M10 x 100) Comment: (60 Bigfoot - Long) 16-903501
2 STUD, (M10 x 166) Comment: (60 Bigfoot - LL) 16-8M0034445 16-816866 4 (60 Bigfoot - LL)
3 SCREW, (M10 x 110) 10-817430110 10-40096110
4 STUD, (M10 x 124) Comment: (60 Bigfoot - LL - Front) 16-8M0034446
4 STUD, (M10 x 120) Comment: (55 LL - Front) 16-8M0034425
5 SCREW, (M10 x 45) Comment: (Short/Long)(Non Jet Models) 10-4000380
6 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Non Bigfoot Models) 12-8M0214963
6 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) 12-8M0214963
7 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Non Bigfoot Models) 12-8M0214963
7 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) 12-8M0214963
8 NUT, (M10) Comment: (Non Bigfoot Models) 11-40140
8 NUT, (M10) Comment: (Bigfoot Models) 11-40140
9 SPEEDOMETER PICK UP 22-85822A7
10 CONNECTOR, Straight 22-85822T
11 FITTING 22-8M0181450
12 SCREW, (M12 x 1.75) 10-8M0010931
13 MOUNT ASSEMBLY, Lower 42930A1
14 WASHER 12-20959
15 CABLE ASSEMBLY, Ground 88238A10
16 NUT, (M12) 11-8M0204662
17 SCREW, (M8 x 25) Stainless Steel 10-40011149
18 CLAMP 8M0036730 93192
19 NUT 11-35521
20 COVER, Black Comment: (Black) 100-8M4500752 8M0001130, 67077T (Black)
21 SCREW, (#12-24 x .620) 10-88417
22 SPACER 23-813745 23-43041
22 SPACER (LL) 23-8137451
23 COUPLING 43585
24 SPACER Comment: (Black-55) 816696A3
24 SPACER Comment: (Black-60) 816696T5
25 PIN, Dowel - Without Hole (.375 x .625) 17-43044
26 PIN, Dowel - With Hole (.375 x .625) 17-8M0084244 17-43043
27 TUBE ASSEMBLY, Water Comment: (55) 817401A1
28 O-RING, (.796 x .139) 25-8M0204645
29 SEAL 26-821093

Driveshaft Housing/Exhaust Plate

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Below is the parts list for Mercury 40 JET Driveshaft Housing/Exhaust Plate:

Mercury 40 JET Driveshaft Housing/Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M8 x 55) Stainless Steel 10-40011155
2 GROMMET 25-93221002
3 CLAMP 99019
4 SEAL, Water Tube 42941001
5 TUBE, Water Comment: (Short) 32-8M0042795 32-881200 2 (Short)
5 TUBE, Water Comment: (Long) 32-8M0042794 32-881200 1 (Long)
6 TUBE, Exhaust 87917217T 821440 1
7 SCREW, (M8 x 45) Stainless Steel 10-40011153
8 GASKET, Driveshaft Housing 27-8M0000821 27-821446
9 ADAPTOR PLATE 821439T4
10 PIN, Dowel 17-23784
11 SCREW, (M10 x 75) Hex Flange - Stainless Steel 10-4010875
12 SEAL, Bottom Cowl 8M0043148 821510
13 COUPLER 822419
14 GROMMET 25-822408001 25-822408
15 SHIFT SHAFT, Upper 880042 822418
16 WASHER, (.203 x .406 x .040) 12-89302
17 PIN 17-822417
18 COTTER PIN 18-210711
19 SCREW, (M12 x 162) 8M0000520 10-822396
20 MOUNT 1400-8M4501487 8M0021334, 881898, 821441
21 SCREW, (M8 x 45) Stainless Steel 10-40011153
22 CABLE ASSEMBLY, Ground 88238A10
23 WASHER, Neoprene 12-32834
24 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
25 NUT, (M12) 11-896963 11-859129, 11-90099
26 TRIM COVER Comment: (Black) 828466A1
27 BUMPER 8M0043155 822421
28 SCREW, (M5 x .8 x 60) 10-826173
29 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
30 NUT, (M5) Stainless Steel 11-401365
31 BUMPER 8M0043170 8M0036836, 827023 1
32 SEAL 822395001 822395
33 SEAL, Idle Relief 828495001 828495
34 SCREW, (M10 x 110) 10-817430110 10-40096110
35 HOUSING, Driveshaft Comment: (Black) (Long) 3531-821447T10 3531-821447A10, 3531-821447A 7 (Black) (Long)
35 HOUSING, Driveshaft Comment: (Black) (Short) (Jet) 3525-821841T7
36 STUD, (M10 x 50) 16-823984
37 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
38 NUT, (M10) 11-40140
39 MOUNT, Lower 8284842
40 COVER, Mount Comment: (Black) 828485F1
41 SCREW, (M8 x 35) Stainless Steel 10-40011151
42 YOKE, Bottom Comment: (Black) 850030F1
43 SCREW, (M8 x 40) Stainless Steel 10-8M0038368 10-824459 40
44 WASHER 12-36001
45 NUT, (M8) 11-401378
46 SCREW, (M12 x 125) 10-828556
47 NUT, (M12) 11-896963 11-859129, 11-90099
48 CABLE ASSEMBLY (A = To Port Side of Swivel Bracket) 88238A11
- GASKET SET 27-828553A97

Electrical Components

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Below is the parts list for Mercury 40 JET Electrical Components:

Mercury 40 JET Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 SCREW, (M5 x 30) Comment: (Manual) 10-4013930
2 STATOR ASSEMBLY Comment: (Manual) 398-832074A11 398-832074A 5 (Manual)
- CABLE ASSEMBLY, (2 Female Ends) 84-11149A26
- CABLE ASSEMBLY, (1 Male/1 Female) 84-11149A25
3 PLUG, Male Comment: (Manual) 13541
4 TRIGGER Comment: (Manual) 853960T
5 TIE STRAP, (4.00 Inches) 56762
6 SOLENOID ASSEMBLY Comment: (Electric) 89-8M0185146
7 BUSHING Comment: (Electric) 23-8M0214955
8 GROMMET Comment: (Electric) 25-818967
9 NUT, Brass Comment: (Electric) 8-32,11-26419
10 SCREW, (M6 x 25) Stainless Steel Comment: (Electric) 10-40011129
11 NUT, (.250-20) Comment: (Electric) 11-64015
12 LOCKWASHER, (.250) Stainless Steel Comment: (Electric) 13-26992
13 BOOT, Insulator - Red Comment: (Electric) 85-830233
14 RETAINER Comment: (30 Electric Handle) 8275101
15 SCREW, (#10-16 x .600) Comment: (30 Electric Handle) 10-878609 10-812832 1 (30 Electric Handle)
16 CABLE ASSEMBLY, Battery - Negative Comment: (Electric) 84-88439A4
17 CDM MODULE ASSEMBLY 827509T7
18 CABLE ASSEMBLY, Hi-Tension 84-857124A1
19 BOOT/TERMINAL KIT 85-857074A1
20 CAP, Spark Plug Comment: (Noise Suppressor) (Use Where Applicable) 85-815119M 814991M, 80935M (Noise Suppressor) (Use Where Applicable)
21 SPARK PLUG Comment: (NGK# BP8H-N-10) 33-816737Q 33-816737 2 (NGK# BP8H-N-10)
21 SPARK PLUG Comment: (NGK#BPZ-8H-N-10) 33-938
22 CABLE ASSEMBLY Comment: (Manual) 84-88807A44
23 SCREW, (M8 x 12) Comment: (Manual) 10-81893412
24 SCREW, (M6 x 16) 10-82129116
25 PLATE, Electrical 8302361
26 SCREW, (M5 x 12) 10-82239312
27 WASHER, (.203 x .406 x .040) 12-89302
28 SCREW, (M6 x 14) 10-82129114
29 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
30 BUSHING 23-8318701
31 GROMMET 25-822002
32 SCREW, (M6 x 30) Stainless Steel 10-40011130
33 WASHER 12-8M0214930
34 REV LIMITER Comment: (Manual) 821889A49 821889A41 (Manual)
34 REV LIMITER Comment: (Electric) 821889A50 821889A42 (Electric)
35 SCREW, (M6 x 25 MM) 10-82129125
36 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
37 REGULATOR, Voltage Comment: (Electric) 8M0084173 883072T, 854515T 1 (Electric)
38 SCREW, (M6 x 35) Comment: (Electric) 10-82129135
39 HARNESS ASSEMBLY, Engine Comment: (Manual) 84-854323A2
40 HARNESS ASSEMBLY, Engine Comment: (Electric) 84-854322A2
41 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) 32-828547353
42 FUSE, Yellow - 20 Ampere Comment: (Electric) 88-812619 88-860608 (Electric)
43 CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk) 32-828547T
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311
1 PLATE, Electrical 8302351
2 SCREW, (M5 x 12) 10-82239312
3 WASHER, (.203 x .406 x .040) 12-89302
4 TIE STRAP, (4.00 Inches) 56762
5 REV LIMITER Comment: (Manual) 821889A49 821889A41 (Manual)
5 REV LIMITER Comment: (Electric) 821889A50 821889A42 (Electric)
6 CLAMP Comment: (Electric) 8266241
7 SCREW, (M5 x 12) Comment: (Electric) 10-82239312
8 SOLENOID ASSEMBLY Comment: (Electric) 89-8M0185146
9 BUSHING Comment: (Electric) 23-8M0214955
10 GROMMET Comment: (Electric) 25-818967
11 SCREW, (M6 x 25 MM) Comment: (Electric) 10-82129125
12 NUT, (.250-20) Comment: (Electric) 11-64015
13 LOCKWASHER, (.250) Stainless Steel Comment: (Electric) 13-26992
14 CABLE ASSEMBLY Comment: (Electric) 84-88807A33
15 CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) 84-88807A16
16 NUT, Brass Comment: (Electric) 8-32,11-26419
17 REGULATOR, Voltage Comment: (Electric) 8M0084173 883072T, 854515T 1 (Electric)
18 SCREW, (M6 x 40) Comment: (Electric) 10-82129140
19 J CLIP Comment: (Electric) 54-8M0024808
20 BOOT, Insulator - Red Comment: (Electric) 85-830233
21 CABLE ASSEMBLY, Battery - Negative Comment: (Electric) 84-88439A4
22 WASHER, (.281 x .500 x .060) Stainless Steel, Quantity of 3 on Electric 12-8M0204649
23 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 SCREW, (M6 x 25 MM) 10-82129125
25 CABLE ASSEMBLY 84-88807A31
26 SCREW, (M8 x 20) Comment: (Manual) 10-81742720
27 SCREW, (M6 x 16) Comment: (Manual) 10-82129116
28 J CLIP, Quanity of 3 on Electric 54-54457
29 HARNESS ASSEMBLY, Engine Comment: (Electric) 84-850220A2
30 FUSE, Yellow - 20 Ampere Comment: (Electric) 88-812619 88-860608 (Electric)
31 GROMMET 25-822002
32 BUSHING 23-822003
33 WASHER 12-8M0214930
34 SCREW, (M6 x 25) Stainless Steel 10-40011129
35 HARNESS ASSEMBLY, Ignition 84-850221A2
36 CDM MODULE ASSEMBLY Comment: (5.00 Inch Leads) 827509T7
36 CDM MODULE ASSEMBLY Comment: (11.00 Inch Leads) 827509A10 827509A 4 (11.00 Inch Leads)
37 CABLE ASSEMBLY, Hi-Tension 84-857124A1
38 BOOT/TERMINAL KIT 85-857074A1
39 SPARK PLUG Comment: (NGK# BP8H-N-10) 33-816737Q 33-816737 2 (NGK# BP8H-N-10)
39 SPARK PLUG Comment: (NGK#BPZ-8H-N-10) 33-938
39 SPARK PLUG Comment: (NGK#BUZ8H) 33-896329885
40 SCREW, (M6 x 16) 10-82129116
41 HARNESS ASSEMBLY, Power Comment: (Manual) 84-850052A1
42 HARNESS ASSEMBLY Comment: (Manual) 84-11149T31
43 HARNESS ASSEMBLY Comment: (Manual) 84-852375A2
43 HARNESS ASSEMBLY Comment: (Electric) 84-852375A4
1 PLATE, Electrical 8302351
2 SCREW, (M5 x 12) 10-82239312
3 WASHER, (.203 x .406 x .040) 12-89302
4 TIE STRAP, (4.00 Inches) 56762
5 REV LIMITER Comment: (Manual) 821889A49 821889A41 (Manual)
5 REV LIMITER Comment: (Electric) 821889A50 821889A42 (Electric)
6 CLAMP Comment: (Electric) 8266241
7 SCREW, (M5 x 12) Comment: (Electric) 10-82239312
8 SOLENOID ASSEMBLY Comment: (Electric) 89-8M0185146
9 BUSHING Comment: (Electric) 23-8M0214955
10 GROMMET Comment: (Electric) 25-818967
11 SCREW, (M6 x 25 MM) Comment: (Electric) 10-82129125
12 NUT, (.250-20) Comment: (Electric) 11-64015
13 LOCKWASHER, (.250) Stainless Steel Comment: (Electric) 13-26992
14 CABLE ASSEMBLY Comment: (Electric) 84-88807A33
15 CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) 84-88807A16
16 NUT, Brass Comment: (Electric) 8-32,11-26419
17 REGULATOR, Voltage Comment: (Electric) 8M0084173 883072T, 854515T 1 (Electric)
17 REGULATOR, Voltage Comment: (Manual-Greek) 883071T 854514T, 854514, 856747 (Manual-Greek)
18 SCREW, (M6 x 40) Comment: (Electric) 10-82129140
19 J CLIP Comment: (Electric) 54-8M0024808
20 BOOT, Insulator - Red Comment: (Electric) 85-830233
21 CABLE ASSEMBLY, Battery - Negative Comment: (Electric) 84-88439A4
22 WASHER, (.281 x .500 x .060) Stainless Steel Comment: (Quantity of 1 Required on Manual) 12-8M0204649
23 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 SCREW, (M6 x 25 MM) 10-82129125
25 CABLE ASSEMBLY 84-88807A31
26 SCREW, (M6 x 16) Comment: (Manual) 10-82129116
27 J CLIP 54-54457
28 HARNESS ASSEMBLY, Engine Comment: (Electric) 84-850220A2
29 FUSE, Yellow - 20 Ampere Comment: (Electric) 88-812619 88-860608 (Electric)
30 PLUG, Male Comment: (Electric) 13541
31 GROMMET 25-822002
32 BUSHING 23-822003
33 WASHER 12-8M0214930
34 SCREW, (M6 x 25) Stainless Steel 10-40011129
35 HARNESS ASSEMBLY, Ignition 84-850221A2
36 CDM MODULE ASSEMBLY Comment: (5.00 Inch Leads) 827509T7
36 CDM MODULE ASSEMBLY Comment: (11.00 Inch Leads) 827509A10 827509A 4 (11.00 Inch Leads)
37 CABLE ASSEMBLY, Hi-Tension 84-857124A1
38 BOOT/TERMINAL KIT 85-857074A1
39 SPARK PLUG Comment: (NGK# BP8H-N-10) 33-816737Q 33-816737 2 (NGK# BP8H-N-10)
39 SPARK PLUG Comment: (NGK#BPZ-8H-N-10) 33-938
39 SPARK PLUG Comment: (NGK#BUZ8H) 33-896329885
39 SPARK PLUG Comment: (NGK#BP8HS-10) 33-8M0114745
40 SCREW, (M6 x 16) 10-82129116
41 HARNESS ASSEMBLY, Power Comment: (Manual) 84-850052A1
42 HARNESS ASSEMBLY Comment: (Manual) 84-11149T31
43 HARNESS ASSEMBLY, Lightning Comment: (International) 84-74725A3

Exhaust Plate

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Below is the parts list for Mercury 40 JET Exhaust Plate:

Mercury 40 JET Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 19653T3
2 CHECK VALVE ASSEMBLY, Drain 21-817519A1
3 PIN, Dowel 17-23784
4 MOUNT, Upper 1400-8M4501491 8M0021336, 881899, 812893T, 812893
5 SCREW, (M8 x 45) Stainless Steel 10-40011153
6 BOLT, (M12 x 154) 10-898835001 10-42973
7 WASHER, Neoprene 12-32834
8 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
9 NUT, (M12) 11-896963 11-859129, 11-90099
10 SCREW, (M8 x 70) Stainless Steel 10-40011158
11 GASKET Comment: (Not Used on Jet Models) 27-8M0000820 27-812866 (Not Used on Jet Models)
12 BUSHING Comment: (Not Used on Jet Models) 23-48237
13 SHIFT SHAFT Comment: (Upper)(Long)(Not Used on Jet Models) 815639A10 815639A 8 (Upper)(Long)(Not Used on Jet Models)
13 SHIFT SHAFT Comment: (Upper)(Long)(Electric)(Not Used on Jet Models) 812891A7
13 SHIFT SHAFT Comment: (Upper)(Long/LL)(Manual)(Not Used on Jet Models) 815639A9
14 SHIFT LINK Comment: (Not Used on Jet Models) 812872A2
15 BUSHING Comment: (Not Used on Jet Models) 23-48475
16 NUT, (M6) Stainless Steel Comment: (Not Used on Jet Models) 11-401386
17 TUBE, Water Comment: (Short) 32-8M0042795 32-881200 2 (Short)
17 TUBE, Water Comment: (Long) 32-8M0042794 32-881200 1 (Long)
18 GROMMET 25-93221002
19 TUBE, Exhaust 8M0045214 19655 1
20 SCREW, (M8 x 45) Stainless Steel 10-40011153
21 SEAL 812886001 812886
22 CLAMP 99019
23 SEAL, Water Tube Comment: (Upper) 42941001
24 SCREW, (M8 x 55) Stainless Steel 10-40011155
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91

Flywheel and Stator(Electric)

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Below is the parts list for Mercury 40 JET Flywheel and Stator(Electric):

Mercury 40 JET Flywheel and Stator(Electric) Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 812777T1
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 FLYWHEEL 261-859234T24 261-859234T 2
5 STATOR ASSEMBLY 398-832075A21 398-832075A 4
- CABLE ASSEMBLY 84-11149A27
6 SCREW, (M5 x 30) 10-4013930
7 TRIGGER 854512T 834820T
8 SWIVEL BALL 93421
9 SWIVEL BASE 93254
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 DECAL, EPA Label Information (2005) 37-804665A05
11 DECAL, EPA Label Information (2006) 37-804665A06
11 DECAL, EPA Label Information (2007) 37-804665A07
11 DECAL, EPA Label Information (2008) 37-804665A08
11 NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) NSS

Flywheel and Stator(Manual)

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Below is the parts list for Mercury 40 JET Flywheel and Stator(Manual):

Mercury 40 JET Flywheel and Stator(Manual) Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL 261-859234T25 261-859234T 4
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 STATOR ASSEMBLY 398-832074A11 398-832074A 5
5 SCREW, (M5 x 30) 10-4013930
6 TRIGGER 854512T 834820T
7 SWIVEL BALL 93421
8 SWIVEL BASE 93254
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 PLUG, Male 13541

Flywheel and Stator, Electric

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Below is the parts list for Mercury 40 JET Flywheel and Stator, Electric:

Mercury 40 JET Flywheel and Stator, Electric Diagram
Position No. Part Name OEM Number Supersedes
1 COVER ASSEMBLY 812777T1
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 FLYWHEEL 261-859234T24 261-859234T 2
5 STATOR ASSEMBLY 398-832075A21 398-832075A 4
- CABLE ASSEMBLY 84-11149A27
6 SCREW, (M5 x 30) 10-4013930
7 TRIGGER 854512T 834820T
8 SWIVEL BALL 93421
9 SWIVEL BASE 93254
10 RETAINER 8M0025657
11 DECAL, EPA Label Information (2005) 37-804665A05
11 DECAL, EPA Label Information (2006) 37-804665A06
11 DECAL, EPA Label Information (2007) 37-804665A07
11 DECAL, EPA Label Information (2008) 37-804665A08
11 NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) NSS

Flywheel and Stator, Manual

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Below is the parts list for Mercury 40 JET Flywheel and Stator, Manual:

Mercury 40 JET Flywheel and Stator, Manual Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL 261-859234T6
2 NUT, (M16) 11-42979
3 WASHER, (.641 x 1.250 x .190) 12-33001
4 STATOR ASSEMBLY 398-832074A11 398-832074A 5
5 SCREW, (M5 x 30) 10-4013930
6 TRIGGER 854512T 834820T
7 SWIVEL BALL 93421
8 SWIVEL BASE 93254
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 PLUG, Male 13541

Fuel Pump(Electric)

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Below is the parts list for Mercury 40 JET Fuel Pump(Electric):

Mercury 40 JET Fuel Pump(Electric) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP KIT, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 BASE 144303
14 PLATE 987752
15 SCREW, (M5 x 40), Pump 10-82104540
16 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
17 CONNECTOR, 90 Degree - With Vibraseal 22-433351
18 SCREW, (M6 x 16) 10-4006731
19 CLAMP 54-633003
20 SOLENOID KIT, Enrichner Valve 89-819503A5
21 GROMMET 25-F694504
22 TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length) 32-9912688
23 SLEEVE, (.500 x 5.00) 23-82538115
24 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 TIE STRAP, (5.50 Inches) 8M0214940
25 FITTING, Tee 22-59169003
26 TUBING, (240.00 Inches Bulk) (Cut to 4.00 Inch Length) 32-892024122 32-99130122
27 TUBING, (36.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912688
28 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912878
29 HOSE, Molded 32-892040
30 INSULATOR 8507051
31 HOSE, Molded 32-892039
32 CONNECTOR 22-818992
33 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
34 CHECK VALVE 22-8189941
35 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) 32-82381335
36 HOSE, Molded 32-892040
37 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
38 SCREW, (M6 x 35) 10-4000332
39 HOSE, Molded Comment: (Use with 35-889527T02 Fuel Filter) 32-892236
39 HOSE, Molded Comment: (Use with 35-891642T03 Fuel Filter) 32-892037
40 FILTER ASSEMBLY, Fuel Comment: SN# 1B153168 & Up 35-889527T02
40 FILTER ASSEMBLY, Fuel Comment: SN# 0P366572 & Up 35-889527T02
41 FILTER KIT Comment: (Quicksilver Brand) 35-896375Q01
41 FILTER KIT Comment: (Mercury Brand) 35-896375K01
42 SEAL 25-98277001
43 FILTER ASSEMBLY, Fuel Comment: SN# 1B153167 & Below 35-891642T03 35-87946T14, 35-87946T16 SN# 1B153167 & Below
43 FILTER ASSEMBLY, Fuel Comment: SN# 0P366571 & Below 35-891642T03 35-87946T14, 35-87946T16 SN# 0P366571 & Below
44 FILTER KIT, Fuel Comment: (Quicksilver Brand) 35-87946Q04
44 FILTER KIT, Fuel Comment: (Mercury Brand) 35-87946K04
45 SEAL 25-897536 25-98277
46 BRACKET Comment: (Use with 35-889527T02 Fuel Filter) 889625002
47 BRACKET Comment: (Use with 35-891642T03 Fuel Filter) 822387
48 NUT, (M6) Stainless Steel 11-401366
- GASKET SET, Engine Overhaul 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311
- PUMP KIT, Fuel 14360A78
1 NOT SOLD SEPARATE, Diaphragm Kit NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 PLATE 987752
14 CONNECTOR, (90 Degree) With Vibraseal (To Crankcase) 22-433351
15 SCREW, (M5 x 40) 10-82104540
15 SCREW, (M6 x 50) 10-82130050
16 BASE 144303
17 HOSE 32-831949
18 FILTER, Fuel 35-816296Q2
19 LINE, Fuel (To Top Carburetor) 32-830761 32-19723
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (40) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (40)
21 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (50)
22 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (40) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (40)
22 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) Comment: (50) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (50)
23 CONNECTOR Comment: (40) 22-818992
23 CONNECTOR, Tee Comment: (50) 22-818993
24 TUBING, (15.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (40) (To Oil Pump Outlet) 32-82381335
24 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (50) (To Oil Pump Outlet) 32-82381335
25 TUBING, (.312) (70.00 Inches Bulk) (Cut to 22.00 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
26 CHECK VALVE 22-8189941
27 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
28 SCREW, (M6 x 35) 10-4000332
29 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) 32-9912878
30 CLAMP 54-633003
31 SOLENOID KIT, Enrichner Valve 89-819503A5
32 TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) Comment: (To Tee Fitting off of Electric Carburetor) 32-9912688
33 TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) 32-9912688
34 TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) Comment: (To Oil Pump Fitting) 32-892024122 32-99130122 (To Oil Pump Fitting)
35 FITTING, Tee 22-59169003
36 TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (To Intake Manifold Fitting) 32-9912688
37 SCREW, (M6 x 16) 10-4006731
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97

Fuel Pump(Manual)

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Below is the parts list for Mercury 40 JET Fuel Pump(Manual):

Mercury 40 JET Fuel Pump(Manual) Diagram
Position No. Part Name OEM Number Supersedes
- PUMP KIT, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 BASE 144303
14 PLATE 987752
15 SCREW, (M5 x 40), Pump 10-82104540
16 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
17 CONNECTOR, 90 Degree - With Vibraseal 22-433351
18 PRIMER BULB 858763 816877 3
19 TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length) 32-892024122 32-99130122
20 SLEEVE, (.500 x 5.00) 23-82538115
21 HOSE, Molded 32-892038
22 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
23 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length) 32-9912878
24 INSULATOR 8507051
25 HOSE, Molded 32-892040
26 FILTER ASSEMBLY, Fuel Comment: SN# 1B153168 & Up 35-889527T02
26 FILTER ASSEMBLY, Fuel Comment: SN# 0P366572 & Up 35-889527T02
27 FILTER KIT Comment: (Quicksilver Brand) 35-896375Q01
27 FILTER KIT Comment: (Mercury Brand) 35-896375K01
28 SEAL 25-98277001
29 FILTER ASSEMBLY, Fuel 35-891642T03 35-87946T14, 35-87946T16
30 FILTER KIT, Fuel Comment: (Quicksilver Brand) 35-87946Q04
30 FILTER KIT, Fuel Comment: (Mercury Brand) 35-87946K04
31 SEAL 25-897536 25-98277
32 BRACKET Comment: (Use with 35-889527T02 Fuel Filter) 889625002
33 BRACKET Comment: (Use with 35-891642T03 Fuel Filter) 822387
34 NUT, (M6) Stainless Steel 11-401366
35 HOSE, Molded Comment: (Use with 35-889527T02 Fuel Filter) 32-892236
35 HOSE, Molded Comment: (Use with 35-891642T03 Fuel Filter) 32-892037
36 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
37 SCREW, (M6 x 35) 10-4000332
- GASKET SET, Engine Overhaul 27-822420A94
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311
- PUMP KIT, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm Kit NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Diaphragm NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 PLATE 987752
14 CONNECTOR, (90 Degree) With Vibraseal ( To Crankcase) 22-433351
15 SCREW, (M5 x 40) 10-82104540
15 SCREW, (M6 x 50) 10-82130050
16 BASE 144303
17 TUBING, (.312) (70.00 Inches Bulk) (Cut to 22.00 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 LINE, Fuel (To Carburetor) 32-830761 32-19723
20 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) 32-9912878
21 FILTER, Fuel 35-816296Q2
22 HOSE 32-831949
23 FITTING, Tee 22-59169003
24 TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch length) Comment: (To Top Carburetor) 32-892024122 32-99130122 (To Top Carburetor)
25 PRIMER BULB 858763 816877 3
26 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
27 SCREW, (M6 x 35) 10-4000332
28 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) Comment: (To Manifold Bottom) 32-892024122 32-99130122 (To Manifold Bottom)
29 TUBING, (240.00 Inches Bulk) (Cut to 1.50 Inch Length) Comment: (To Manifold Top) 32-892024122 32-99130122 (To Manifold Top)
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97

Fuel Pump, Electric

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Below is the parts list for Mercury 40 JET Fuel Pump, Electric:

Mercury 40 JET Fuel Pump, Electric Diagram
Position No. Part Name OEM Number Supersedes
- PUMP KIT, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm Kit NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gsket-Pulse NSS
13 PLATE 987752
14 CONNECTOR, 90 Degree - With Vibraseal Comment: (To Crankcase) 22-433351
15 SCREW, (M5 x 40) 10-82104540
15 SCREW, (M6 x 50) 10-82130050
16 BASE 144303
17 HOSE 32-831949
18 FILTER, Fuel 35-816296Q2
19 LINE, Fuel Comment: (To top Carburetor) 32-830761 32-19723 (To top Carburetor)
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
22 TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
23 CONNECTOR, Tee 22-818993
24 CHECK VALVE 22-8189941
25 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) 32-82381335
26 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
27 SCREW, (M6 x 35) 10-4000332
28 HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) 32-9912878
29 CLAMP 54-633003
30 SOLENOID KIT, Enrichner Valve 89-819503A5
31 TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) Comment: (To Fitting on Attenuator Plate) 32-9912688
32 TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) 32-9912688
33 TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) Comment: (To Oil Pump Fitting) 32-892024122 32-99130122 (To Oil Pump Fitting)
34 TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (To Intake Manifold Fitting) 32-9912688
35 FITTING, Tee 22-59169003
36 SCREW, (M6 x 16) 10-4006731
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Fuel Pump, Manual

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Below is the parts list for Mercury 40 JET Fuel Pump, Manual:

Mercury 40 JET Fuel Pump, Manual Diagram
Position No. Part Name OEM Number Supersedes
- PUMP KIT, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 GASKET 27-8M0204705
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 PLATE 987752
14 CONNECTOR, 90 Degree - With Vibraseal Comment: (To Crankcase) 22-433351
15 SCREW, (M5 x 40) 10-82104540
15 SCREW, (M6 x 50) 10-82130050
16 BASE 144303
17 TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 10.00 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (Cut to 10.00 Inch Length)
18 TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 14.25 Inch Length) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 (Cut to 14.25 Inch Length)
19 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
20 HOSE Comment: (To Carburetor) 32-830768 32-818984 (To Carburetor)
21 HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length) 32-9912878
22 FILTER ASSEMBLY, Fuel Comment: (USA) SN# 1B153167 & Below 35-891642T03 35-87946T14, 35-87946T16 (USA) SN# 1B153167 & Below
22 FILTER ASSEMBLY, Fuel Comment: (Belgium) SN# 0Y050040 & Below 35-891642T03 35-87946T14, 35-87946T16 (Belgium) SN# 0Y050040 & Below
22 FILTER ASSEMBLY, Fuel Comment: (USA) SN# 1B153168 & Up 35-889527T02
22 FILTER ASSEMBLY, Fuel Comment: (Belgium) SN# 0Y050041 & Up 35-889527T02
23 FILTER KIT, Fuel Comment: (Use with 891642T03 Fuel Filter) (Quicksilver Brand) 35-87946Q04
23 FILTER KIT, Fuel Comment: (Use with 891642T03 Fuel Filter)(Mercury Brand) 35-87946K04
23 FILTER KIT Comment: (Use with 889527T02 Fuel Filter) (Quicksilver Brand) 35-896375Q01
23 FILTER KIT Comment: (Use with 889527T02 Fuel Filter) (Mercury Brand) 35-896375K01
24 SEAL Comment: (Use with 891642T03 Fuel Filter) 25-897536 25-98277 (Use with 891642T03 Fuel Filter)
24 SEAL Comment: (Use with 889527T02 Fuel Filter) 25-98277001
25 BRACKET 8170281
26 NUT, (M6) Stainless Steel 11-401366
27 FITTING, Tee 22-59169003
28 TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length) Comment: (To Top Float Bowl) 32-892024122 32-99130122 (To Top Float Bowl)
29 TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) Comment: (To Lower Intake Manifold) 32-892024122 32-99130122 (To Lower Intake Manifold)
30 TUBING, (240.00 Inches Bulk) (Cut to 1.50 Inch Lenght) Comment: (To Top Intake Manifold) 32-892024122 32-99130122 (To Top Intake Manifold)
31 PRIMER BULB 858763 816877 3
32 CONNECTOR ASSEMBLY, Fuel 22-816856T01 22-816856A 1
33 SCREW, (M6 x 35) 10-4000332
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Gasket Set Components, Engine Overhaul

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Below is the parts list for Mercury 40 JET Gasket Set Components, Engine Overhaul:

Mercury 40 JET Gasket Set Components, Engine Overhaul Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Engine Overhaul 27-822420A94
- DIAPHRAGM KIT, Fuel Pump 21-857005A1
- NOT SOLD SEPARATE, Diaphragm NSS
- NOT SOLD SEPARATE, Retainer NSS
- NOT SOLD SEPARATE, Spring-Main NSS
- NOT SOLD SEPARATE, Cap NSS
- NOT SOLD SEPARATE, Spring-Boost NSS
- NOT SOLD SEPARATE, Cap NSS
- GASKET, Fuel Pump 27-8M0204705
- NOT SOLD SEPARATE, Gasket-Boost NSS
- NOT SOLD SEPARATE, Gasket-Pulse NSS
- GASKET, Flange 27-8144461
- GASKET, Tank Cap 27-828766
- O-RING, Oil Injection Pump 25-36390
- O-RING, Oil Injection Pump 25-8M0204667
- O-RING, (2.175 x .175), End Cap 25-8M0142854
- O-RING, (.614 x .070), Cover Crankcase Comment: (Manual) 25-48462
- GASKET 27-8M0000822 27-828553, 27-812865, 27-822420
- GASKET, Poppet 27-8128672
- DIAPHRAGM, Poppet 812887002 812887 1
- GASKET, Thermostat 27-8M0204714
- SEAL, Water Tube 42941001
- GASKET, Driveshaft Housing 27-8M0000821 27-821446
- O-RING, (.796 x .139), Water Tube Extension 25-8M0204645
- SEAL, Sealing 12-191833
- WASHER, Impeller 12-866451
- GASKET, Upper Water Pump, Water Pump Upper Housing Assembly (Upper) 27-822189
- GASKET, Lower Water Pump, Water Pump Upper Housing Assembly (Lower) 27-8M0214956
- SET SCREW, Water Pump Base Assembly MTM14201T 10-MTM14201, 10-824308, 850106E
- O-RING, (1.609 x .139), Retainer (Shift Shaft) 25-26855
- O-RING, (.239 x .174), Shift Shaft 25-85594
- GASKET , Water Tube 27-823942
- O-RING, Bearing Carrier 25-815460
- O-RING Comment: (Not Used In This Application) 25-62457
- GASKET, Induction Manifold Comment: (Not Used In This Application) 27-821370

Gasket Set Components-Engine Overhaul

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Below is the parts list for Mercury 40 JET Gasket Set Components-Engine Overhaul:

Mercury 40 JET Gasket Set Components-Engine Overhaul Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET 27-828553A97
- O-RING, (.614 x .070) 25-48462
- GASKET, Cylinder Block to Exhaust Plate 27-8M0000822 27-828553, 27-812865, 27-822420
- O-RING, (2.175 x .175) 25-8M0142854
- SEAL, Water Tube, Upper 42941001
- GASKET, Driveshaft Housing 27-8M0000821 27-821446
- WASHER 12-866451
- GASKET, Upper Water Pump, Water Pump 27-822189
- GASKET, Lower Water Pump, Lower 27-8M0214956
- O-RING, (1.421 x .139) (1.421 I.D.) 25-821308
- SEAL 12-191833
- O-RING, (1.609 x .139) 25-26855
- GASKET, Induction Manifold 27-812869
- GASKET, Reed Block 27-812868
- GASKET, Thermostat Cover 27-827284
- O-RING, (.239 x .174) (.239 I.D.) 25-85594
- GASKET , Water Tube 27-823942
- O-RING, Bearing Carrier 25-815460
- O-RING (.676 I.D.) 25-36390
- O-RING (.739 I.D.) 25-8M0204667
- NOT SOLD SEPARATE, Disc-Check Valve NSS
- NOT SOLD SEPARATE, Diaphragm-Fuel Pump NSS
- GASKET, Fuel Pump 27-8M0204705
- NOT SOLD SEPARATE, Gasket-Boost Chamber NSS
- NOT SOLD SEPARATE, Gasket-Pulse Chamber NSS
- RETAINER, Check Valve 21-17311
- NOT SOLD SEPARATE, Spring Compression, Boost NSS
- NOT SOLD SEPARATE, Spring Compression, Main NSS
- NOT SOLD SEPARATE, Cap-Spring End NSS
- NOT SOLD SEPARATE, Cap-Spring End NSS
- GASKET, Flange, Carburetor 27-8144461

Gasket Set Componetns, Engine Overhaul

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Below is the parts list for Mercury 40 JET Gasket Set Componetns, Engine Overhaul:

Mercury 40 JET Gasket Set Componetns, Engine Overhaul Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Engine Overhaul Comment: (55/60 Jet 40/45)(3 Cylinder) 27-812867A97 27-812867A96, 27-812867A91 (55/60 Jet 40/45)(3 Cylinder)
- GASKET, Flange, Carburetor 27-8144461
- SEAL, Attenuator to Carburetor 26-812889
- GASKET, Thermostat Cover 27-827284
- GASKET, Thermostat 27-8M0204714
- GASKET, Thermostat/Poppet Cover 27-8128671
- O-RING, (2.175 x .175) 25-8M0142854
- GASKET, Cylinder Block to Exhaust Extension Plate 27-8M0000822 27-828553, 27-812865, 27-822420
- GASKET, Reed Block 27-812868
- GASKET, Induction Manifold 27-812869
- GASKET, Exhaust Plate to Driveshaft Housing 27-8M0000820 27-812866
- SEAL, Water Tube, Upper 42941001
- GROMMET, Water Tube 25-93221002
- O-RING, (1.859 x .139) 25-8M0204651
- GASKET, Lower 27-8M0224241
- GASKET, Water Pump, Upper 27-194541
- SEAL, Water Tube 8M0204658
- SEAL 12-191833
- O-RING, (.987 x .103) 25-45258
- O-RING, Bearing Carrier 25-815460
- NOT SOLD SEPARATE, Disc-Check Valve NSS
- NOT SOLD SEPARATE, Diaphragm-Fuel Pump NSS
- NOT SOLD SEPARATE, Gasket NSS
- GASKET, Fuel Pump 27-8M0204705
- NOT SOLD SEPARATE, Gasket-Boost Chamber NSS
- NOT SOLD SEPARATE, Gasket-Pulse Chamber NSS
- RETAINER, Check Valve 21-17311
- NOT SOLD SEPARATE, Compression, Boost NSS
- NOT SOLD SEPARATE, Spring-Compression, Main NSS
- NOT SOLD SEPARATE, Cap-Spring End NSS
- NOT SOLD SEPARATE, Cap-Spring End NSS
- GASKET, Thermostat/Poppet Cover 27-8128672
- GASKET, Upper Water Pump, Water Pump 27-822189

Gear Housing(Driveshaft)(1.83:1 Gear Ratio)

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Below is the parts list for Mercury 40 JET Gear Housing(Driveshaft)(1.83:1 Gear Ratio):

Mercury 40 JET Gear Housing(Driveshaft)(1.83:1 Gear Ratio) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Black)(Short) Comment: (3.44 Inch/87.37 mm Torpedo Diameter) 1682-821306T26 1682-821306A26 (3.44 Inch/87.37 mm Torpedo Diameter)
- GEAR HOUSING ASSEMBLY (Black)(Long) Comment: (3.44 Inch/87.37 mm Torpedo Diameter) 1682-821306T28 1682-821306A28 (3.44 Inch/87.37 mm Torpedo Diameter)
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black) 1682-821306T12 1682-821306A12 (Basic-Black)
2 SEAL/PLATE KIT 818226A1
3 NOT SOLD SEPARATE, Plate NSS
4 SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25) 10-79953Q04
5 WASHER 12-191833
6 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
6 PLUG KIT, Drain (Magnetic) 22-8M0058389 22-67892A06
7 SEAL 12-191833
7 WASHER 12-191833
8 NUT, (.437-20) 11-55910
9 GEAR, Pinion, 12 Teeth 43-822161T2
10 BEARING ASSEMBLY 31-821321A2
11 NOT SOLD SEPARATE, Cup NSS
12 SCREW, (M6 x 16) 10-8248324
13 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
14 SEAL 8235471
15 WASHER 12-866451
16 KEY 28-8M0214993
17 WASHER 12-866451
18 GASKET, Upper Water Pump 27-822189
19 GASKET, Lower Water Pump, Lower 27-8M0214956
20 FACE PLATE 8213542
21 IMPELLER 47-8M0204712
22 BASE ASSEMBLY, Water Pump 46-821307A2
23 SEAL 26-821309
24 SEAL 26-821310
25 O-RING, (1.421 x .139) 25-821308
26 DRIVESHAFT Comment: (Short) 45-822466A1
26 DRIVESHAFT Comment: (Long) 45-822159T1
27 BEARING, Ball 30-821311
28 TIE STRAP 823548T 823548, 54-856608
29 BOOT 822158
30 RETAINER 821827
31 O-RING, (1.609 x .139) 25-26855
32 O-RING, (.239 x .174) 25-85594
33 WASHER 12-814803 12-93853
34 SHIFT SHAFT Comment: (Short) 822453A1
34 SHIFT SHAFT Comment: (Long) 821319A1
35 NUT, (M6) Stainless Steel 11-400212
36 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
37 PIN, (.078 x .437) 17-85593
38 CAM, Shift 8213161
39 PIN, (.125 x .625) 17-822369
- GASKET SET 27-828553A97
- SEAL KIT 823547A2
- REPAIR KIT, Water Pump 821354A2

Gear Housing(Driveshaft)(2.00:1 Gear Ratio)

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Below is the parts list for Mercury 40 JET Gear Housing(Driveshaft)(2.00:1 Gear Ratio):

Mercury 40 JET Gear Housing(Driveshaft)(2.00:1 Gear Ratio) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Short) Comment: Model Version Length Designation: S = 15 Inch 1682-821306T8
- GEAR HOUSING ASSEMBLY (SL-Export Only) Comment: Model Version Length Designation: SL = 17.5 Inch 1682-821306A55
- GEAR HOUSING ASSEMBLY (Long) Comment: Model Version Length Designation: L = 20 Inch 1682-821306T6
- GEAR HOUSING ASSEMBLY (LL) Comment: Model Version Length Designation: LL = 22.5 Inch 1682-821306A10
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) 1682-821306T12 1682-821306A12 (Basic)
2 SEAL/PLATE KIT 818226A1
3 NOT SOLD SEPARATE, Plate NSS
4 SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25) 10-79953Q04
5 SEAL 12-191833
6 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
6 PLUG KIT, Drain (Magnetic), Magnetic 22-8M0058389 22-67892A06
7 SEAL 12-191833
8 NUT, (.437-20) 11-55910
9 GEAR, Pinion - 13 Teeth 43-821326T1
10 BEARING ASSEMBLY, Roller 31-821321A2
11 NOT SOLD SEPARATE, Cup (Part of Reference #10) NSS
12 SCREW, (M6 x 16) 10-8248324
13 HOUSING ASSEMBLY, Water Pump Upper 46-821351A3
14 SEAL, Water Tube Comment: (Short/Long) 8235471
15 WASHER 12-866451
16 KEY 28-8M0214993
17 WASHER 12-866451
18 GASKET, Upper Water Pump 27-822189
19 GASKET, Lower Water Pump, Lower 27-8M0214956
20 FACE PLATE 8213542
21 IMPELLER 47-8M0204712
22 BASE ASSEMBLY, Water Pump 46-821307A2
23 SEAL, Oil 26-821309
24 SEAL, Oil 26-821310
25 O-RING, (1.421 x .139) 25-821308
26 DRIVESHAFT Comment: (Short)(Refer to Model Length) 45-822466A1
26 DRIVESHAFT ASSEMBLY (#45-858399A 1) Comment: (SL-Export Only)(Refer to Model Length)
26 DRIVESHAFT Comment: (Long)(Refer to Model Length) 45-822159T1
26 DRIVESHAFT Comment: (LL)(Refer to Model Length) 45-822552A1
27 BEARING, Ball 30-821311
28 TIE STRAP 823548T 823548, 54-856608
29 BOOT 822158
30 RETAINER 821827
31 O-RING, (1.609 x .139) 25-26855
32 O-RING, (.239 x .174) 25-85594
33 WASHER 12-814803 12-93853
34 SHIFT SHAFT Comment: (Short)(Refer to Model Length) 822453A1
34 SHIFT SHAFT (#858401A 1) Comment: (SL-Export Only)(Refer to Model Length)
34 SHIFT SHAFT Comment: (Long)(Refer to Model Length) 821319A1
34 SHIFT SHAFT Comment: (LL)(Refer to Model Length) 822543A1
35 NUT, (M6) Stainless Steel 11-400212
36 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
37 PIN, (.078 x .437) 17-85593
38 CAM, Shift 8213161
39 PIN, (.125 x .625) 17-822369
- GASKET SET 27-822420A94
- SEAL KIT 823547A2
- REPAIR KIT, Water Pump 821354A2

Gear Housing, Driveshaft 1.64:1 Gear Ratio

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Below is the parts list for Mercury 40 JET Gear Housing, Driveshaft 1.64:1 Gear Ratio:

Mercury 40 JET Gear Housing, Driveshaft 1.64:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete -3.44 Inch/87.37 mm Torpedo Diameter Comment: (Short) 1671-9760T23
- GEAR HOUSING ASSEMBLY, Complete -3.44 Inch/87.37 mm Torpedo Diameter Comment: (Long) Model Length Designation- Long =20 Inch 1671-9760T25
- GEAR HOUSING ASSEMBLY, Complete - 3.44 Inch/87.37 mm Torpedo Diameter Comment: (LL) Model Length Designation- LL=22.50 Inch 1671-9760T28
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) 1671-9760T42
2 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
2 PLUG KIT, Drain (Magnetic) 22-8M0058389 22-67892A06
3 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
4 SEAL 12-191833
5 PIN, Dowel - With Hole (.375 x .625) 17-8M0084244 17-43043
6 PIN, Dowel - Without Hole (.375 x .625) 17-43044
7 PLUG, Pipe (.0625-27) 22-878089
8 BEARING, Roller 31-812768
9 SEAL/PLATE KIT 818226A1
10 NOT SOLD SEPARATE, Filler Plate NSS
11 GEAR, Pinion (14 Teeth) 43-813694T 43-813694
12 NUT, (.437-20) 11-55910
13 SHIFT SHAFT ASSEMBLY Comment: (Short/Long) 812732A1
13 SHIFT SHAFT Comment: (LL) 815420
14 E RING 53-29641
15 BUSHING ASSEMBLY 23-813696A2
16 O-RING, (.987 x .103) 25-45258
17 SEAL, Oil 26-8M0204708
18 DRIVESHAFT Comment: (Short-60 Electric) 45-815422
18 DRIVESHAFT Comment: (Long-60 Electric) 45-812731 45-813083 (Long-60 Electric)
18 DRIVESHAFT Comment: (LL)(60 Electric) 45-815421 45-815424 (LL)(60 Electric)
18 DRIVESHAFT Comment: (55 Manual) 45-812731 45-813083 (55 Manual)
19 SHIM SET 15-812770A1
20 BEARING ASSEMBLY, Roller 31-8M0166756
21 NOT SOLD SEPARATE, Cup NSS
22 NUT 11-8128201
23 BASE ASSEMBLY, Water Pump 46-812966A7
24 O-RING, (1.859 x .139) 25-8M0204651
25 SEAL, Oil 26-814669
26 SEAL, Oil 26-814670
27 IMPELLER 47-19453T
28 KEY 28-8M0032831 28-19699
29 WASHER 12-8M0204720
30 PUMP ASSEMBLY, Water 46-812966A12
31 GASKET Comment: (Lower) 27-8M0224241
32 GASKET, Upper Water Pump Comment: (Upper) 27-822189
33 SEAL Comment: (Short/Long) 8M0204658
34 FACE PLATE 19700A2
35 SCREW, (M6 x 16) 10-8248324
36 CAM, Shift Control 760394
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- REPAIR KIT, Water Pump 46-812966A12
- SEAL KIT, Gear Housing 26-814669A2

Gear Housing, Driveshaft 2.33:1

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Below is the parts list for Mercury 40 JET Gear Housing, Driveshaft 2.33:1:

Mercury 40 JET Gear Housing, Driveshaft 2.33:1 Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Complete) (Long)(Bigfoot) Comment: Model Length Designation- Long =20 Inch 1667-9011G92
- GEAR HOUSING ASSEMBLY (Complete) (LL)(Bigfoot) Comment: Model Length Designation- LL=22.50 Inch 1667-9011G94
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Black) 1667-9011G59
2 PIN, Dowel - With Hole (.375 x .625) Comment: (Front) 17-8M0084244 17-43043 (Front)
3 TUBE, Oiler 43046
4 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
4 PLUG KIT, Drain (Magnetic) 22-8M0058389 22-67892A06
5 SEAL 12-191833
6 PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) 17-43044
7 TRIM TAB 31640T07
8 SCREW, (.437-14 x 1.250) Stainless Steel 10-825427 10-15942
9 WASHER, (.453 x .812 x .105) Black Oxide 12-451761
10 CARRIER ASSEMBLY 43040T1
11 NOT SOLD SEPARATE, Needle Bearing NSS
12 ANODE 97-826134Q 826134, 826134A 1
13 NUT, (M6) Stainless Steel 11-401386
14 SCREW, (M6 x 40) 10-4000333
15 NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3) NSS
16 NUT, (.625-18) 11-35921
17 CAM, Shift Control 850307
18 BEARING ASSEMBLY, Tapered Roller 31-883047A1
19 SHIM SET 15-44492A1
20 DRIVESHAFT ASSEMBLY Comment: (Long) 45-826736A1
20 DRIVESHAFT ASSEMBLY Comment: (LL) 45-826737A1
21 SLEEVE/RING KIT 42461A1
22 NOT SOLD SEPARATE, Ring Seal NSS
23 COVER ASSEMBLY, Water Pump 43055A4
24 GASKET 27-430331
25 GASKET 27-8M0214931
26 SEAL, Oil Comment: (Lower) 26-43036
27 SEAL, Oil Comment: (Upper) 26-43035
28 GASKET 27-8172771
29 HOUSING KIT, Upper Water Pump 817275A2
30 FACEPLATE 8M0204709
31 SCREW, (M6 x 30) 10-82684430
32 COUPLING Comment: (Long) 826763A1
32 COUPLING Comment: (LL) 826762A1
33 KEY 28-8M0204723
34 IMPELLER 47-43026T2
35 SCREW, (M6 x 25) 10-82684425
36 SHIFT SHAFT ASSEMBLY Comment: (Long) 853906A1
36 SHIFT SHAFT ASSEMBLY Comment: (LL) 853907A1
37 E RING 53-29641
38 BUSHING ASSEMBLY 23-43052A4
39 O-RING, (1.424 x .103) 25-8M0204681
40 SEAL, Oil 26-8M0204708
41 SCREW, (M6 x 25) 10-82684425
42 FACE SEAL 26-861415 26-816575
- REPAIR KIT, Water Pump 46-8M0113799
- SEAL KIT, Gear Housing 26-43035A4
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio

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Below is the parts list for Mercury 40 JET Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio:

Mercury 40 JET Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete Comment: (Short) 1671-9760T23
- GEAR HOUSING ASSEMBLY, Complete Comment: (Long) 1671-9760T25
- GEAR HOUSING ASSEMBLY, Complete Comment: (LL) 1671-9760T28
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Black-Basic) 1671-9760T42
37 SHIM SET 15-812769A1
38 BEARING ASSEMBLY, Tapered Roller 31-8M0103476 31-812767A 1
39 NOT SOLD SEPARATE, Cup NSS
40 GEAR, Forward (23 Teeth) 43-813693T1
41 BEARING, Roller 31-21739
42 FOLLOWER, Cam 8129291
43 SLIDE 20843
44 SPRING 24-38114
45 CLUTCH 52-813697T 52-813697
46 PIN, Cross 17-8M0020942 17-38113
47 SPRING 24-815418
48 PROPELLER SHAFT 44-14493
49 GEAR, Reverse (23 Teeth) 43-813695T 43-813695
50 BEARING, Ball 30-20839T
51 CARRIER ASSEMBLY, Bearing 8M0168900
52 O-RING 25-815460
53 BEARING, Needle 31-21700
54 SEAL, Oil 26-8M0205511
55 SEAL, Oil 26-8M0203757
56 SCREW, (M8 x 30) 10-85594030
57 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
58 INSERT, Threaded 8227731
59 TRIM TAB, Zinc 17264T2
60 SCREW, (M10 x 30) 10-4000377
61 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
62 PROPELLER KIT Comment: (55 Beaching) 48-816704A45 48-816704A40, FPM740 (55 Beaching)
63 THRUST HUB 73345A1
64 PROP NUT KIT 11-69578Q1
65 TAB WASHER 14-8M0214942
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- SEAL KIT, Gear Housing 26-814669A2

Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio

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Below is the parts list for Mercury 40 JET Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio:

Mercury 40 JET Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Black)(Short) Comment: (3.44 Inch/87.37 mm Torpedo Diameter) 1682-821306T26 1682-821306A26 (3.44 Inch/87.37 mm Torpedo Diameter)
- GEAR HOUSING ASSEMBLY (Black)(Long) Comment: (3.44 Inch/87.37 mm Torpedo Diameter) 1682-821306T28 1682-821306A28 (3.44 Inch/87.37 mm Torpedo Diameter)
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic-Black) 1682-821306T12 1682-821306A12 (Basic-Black)
40 PIN, Dowel 17-821327
41 GASKET 27-823942
42 TUBE 32-8M0026108 32-821828
43 PLUG, Rubber 19-824928001 19-824928, 19-32297
44 SCREEN 821829
45 TRIM TAB 822157T2
46 SCREW, (M8 x 20) 10-82497020
47 WASHER 12-72397
48 GEAR, Forward, 22 Teeth 43-822162T2
49 BEARING ASSEMBLY, Roller 31-8M0103470 31-99328A 1
50 NOT SOLD SEPARATE, Cup NSS
51 BEARING, Roller 31-41326
52 FOLLOWER, Cam 821578
53 SPRING 24-8261991
54 PIN 17-8M0020999 17-85093
55 CLUTCH 52-821314T 52-821314
56 SPRING 24-38114
57 PROPELLER SHAFT 44-8M0140441
58 GEAR, Reverse, 22 Teeth 43-822163T1
59 BEARING, Ball 30-20839T
60 CARRIER ASSEMBLY, Bearing 8M0168900
61 O-RING 25-815460
62 BEARING, Needle 31-21700
63 SEAL, Oil 26-8M0205511
64 SEAL, Oil 26-8M0203757
65 WASHER, (.323 x .563 x .063) Stainless Steel 12-8M0042642 12-70132
65 WASHER, (.323 x .590 x .112) Stainless Steel Comment: (Use with Threaded Insert) 12-855941
66 SCREW, (M8 x 25) 10-4000353
66 SCREW, (M8 x 30) Comment: (Use with Threaded Insert) 10-85594030
67 INSERT, Threaded 8227731
68 NOT SOLD SEPARATE, Decal (1.83:1) (12 X 22) NSS
69 THRUST HUB 73345A1
70 PROP NUT KIT 11-69578Q1
71 TAB WASHER 14-8M0214942
72 SCREW, (M10 x 45) 10-4000380
73 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
- GASKET SET 27-828553A97
- SEAL KIT 823547A2

Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio

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Below is the parts list for Mercury 40 JET Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio:

Mercury 40 JET Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Short) Comment: (Model Version Length Designation: S = 15 Inch) 1682-821306T8
- GEAR HOUSING ASSEMBLY (SL-Export Only) Comment: (Model Version Length Designation: SL = 17.5 Inch) 1682-821306A55
- GEAR HOUSING ASSEMBLY (Long) Comment: (Model Version Length Designation: L = 20 Inch) 1682-821306T6
- GEAR HOUSING ASSEMBLY (LL) Comment: (Model Version Length Designation: LL = 22.5Inch) 1682-821306A10
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) 1682-821306T12 1682-821306A12 (Basic)
40 PIN, Dowel 17-821327
41 GASKET 27-823942
42 TUBE 32-8M0026108 32-821828
43 PLUG, Rubber 19-824928001 19-824928, 19-32297
44 SCREEN 821829
45 TRIM TAB 822157T2
46 SCREW, (M8 x 20) 10-82497020
47 WASHER 12-72397
48 GEAR ASSEMBLY, Forward - 26 Teeth 43-821315T1
49 BEARING ASSEMBLY, Roller 31-8M0103470 31-99328A 1
50 NOT SOLD SEPARATE, Cup NSS
51 BEARING, Roller 31-41326
52 FOLLOWER, Cam 821578
53 SPRING 24-8261991
54 PIN 17-8M0020999 17-85093
55 CLUTCH 52-821314T 52-821314
56 SPRING 24-38114
57 PROPELLER SHAFT 44-8M0140441
58 GEAR, Reverse - 26 Teeth 43-821312T1
59 BEARING, Ball 30-20839T
60 CARRIER ASSEMBLY, Bearing 8M0168900
61 O-RING 25-815460
62 BEARING, Needle 31-21700
63 SEAL, Oil 26-8M0205511
64 SEAL, Oil 26-8M0203757
65 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
66 SCREW, (M8 x 30) 10-85594030
67 INSERT, Threaded 8227731
68 THRUST HUB 73345A1
69 PROP NUT KIT 11-69578Q1
70 TAB WASHER 14-8M0214942
71 SCREW, (M10 x 45), Short/Long 10-4000380
72 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
73 NOT SOLD SEPARATE, Decal-Gear Ratio NSS
- GASKET SET 27-822420A94
- SEAL KIT 823547A2

Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio

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Below is the parts list for Mercury 40 JET Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio:

Mercury 40 JET Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY (Complete) Comment: (Long)(Bigfoot) 1667-9011G92
- GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) 1667-9011G94
1 GEAR HOUSING ASSEMBLY, Basic Comment: (Black) 1667-9011G59
2 BEARING SET, Cup And Cone 31-30894A1
3 NOT SOLD SEPARATE, Cup NSS
4 GEAR KIT, Forward And Pinion 28 Teeth 43-882813A3
5 BEARING, Needle 31-30895T
6 RING, Retaining 53-856823
7 FOLLOWER KIT, Cam 850315A1
8 BALL 30-44530
9 NOT SOLD SEPARATE, Slide NSS
10 SPRING 24-850327
11 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
12 SPRING 24-30893
13 CLUTCH 52-850048T 52-850048
14 PROPELLER SHAFT 44-8M0140445
15 GEAR, Reverse - 28 Teeth 43-882814T
16 CARRIER ASSEMBLY, Bearing 8M0168901
17 O-RING, (3.609 x .139) 25-8M0214974
18 BEARING, Needle 31-30956T
19 SEAL, Oil Comment: (Inner) 26-8M0205728
20 SEAL, Oil Comment: (Outer) 26-8M0205729
21 BEARING, Roller 31-12578T
22 THRUST WASHER 12-12577
23 BEARING, Thrust 31-12576
24 STUD, (M8 x 48) 16-8M0034456 16-42917 2
25 WASHER, (.323 x .590 x .112) Stainless Steel 12-855941
26 NUT, (M8) 11-401378
27 SHIM SET 15-44491A1
28 INSERT, Threaded 8227731
29 NOT SOLD SEPARATE, Decal NSS
30 NOT SOLD SEPARATE, Decal-Prop Operation NSS
31 THRUST WASHER 13191Q01
32 PROP NUT KIT, (.750-16) 11-52707Q1
33 TAB WASHER 14-816629Q 14-816629, 14-31210, 14-816629B
- SEAL KIT, Gear Housing 26-43035A4

Heater Manifold

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Below is the parts list for Mercury 40 JET Heater Manifold:

Mercury 40 JET Heater Manifold Diagram
Position No. Part Name OEM Number Supersedes
1 MANIFOLD ASSEMBLY, Heater 828155A1
2 GASKET 27-826138
3 SCREW, (#8-32 x .380) 10-20597
4 HOSE, (.187) (26.00 Inches Bulk) (Cut to 17 Inch Length) 32-9912878
5 ELBOW, 90 Degree 22-33373001
6 HOSE, (.187) (26.00 Inches Bulk) 32-9912878
7 FITTING 19-828167
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 CAP 22-15026

Induction Manifold

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Below is the parts list for Mercury 40 JET Induction Manifold:

Mercury 40 JET Induction Manifold Diagram
Position No. Part Name OEM Number Supersedes
1 MANIFOLD ASSEMBLY, Induction 821371A2
2 CHECK VALVE 21-426233
3 FITTING, Barbed 22-823563
4 STUD, (M6 x 44) 16-8161949
5 SCREW, (M6 x 40) 10-82130040
6 TUBING, (240.00 Inches Bulk) (Cut to 12.50 Inch Length) Comment: (A = To Base of Oil Pump) 32-892024122 32-99130122 (A = To Base of Oil Pump)
7 SCREW, (M8 x 30) 10-81742730
8 REED VALVE Comment: (30 H.P.) 830246T2
8 REED VALVE Comment: (40 H.P.) 830246T3
- POWERHEAD ASSEMBLY Comment: 30 HP 808569T02 808569T97, 808569A97, 808569A96, 808569A94 30 HP
- POWERHEAD ASSEMBLY Comment: 40 HP 61-8M0063311

Induction Manifold and Reed Block

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Below is the parts list for Mercury 40 JET Induction Manifold and Reed Block:

Mercury 40 JET Induction Manifold and Reed Block Diagram
Position No. Part Name OEM Number Supersedes
1 GASKET 27-8M0000822 27-828553, 27-812865, 27-822420
2 END CAP ASSEMBLY 1171-9812A8
3 SEAL, Oil 26-828932 26-821756
4 SEAL 26-41953
5 O-RING, (2.175 x .175) 25-8M0142854
6 SCREW, (M8 x 20) 10-81742720
7 BRACKET ASSEMBLY 19077A07
8 STUD, (M6 x 44) 16-8161949
9 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) 12-8M0204663
10 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) 12-69056
11 WING NUT Comment: (Electric) 11-816872
12 SCREW, (M8 x 35 MM) 10-82127335
13 MANIFOLD ASSEMBLY, Induction 827998A1
14 ELBOW Comment: (Electric) 22-19725
15 ELBOW Comment: (Manual) 22-19725
16 CAP Comment: (Manual) 22-15026
17 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
18 GASKET 27-812869
19 SCREW, (M8 x 30) 10-81742730
20 REED BLOCK ASSEMBLY 8M0219197
21 GASKET 27-812868
22 NOT SOLD SEPARATE, Dowel Pin NSS
23 REED ASSEMBLY 34-812880A03 34-812880A 1, 34-812880A 2
24 TAB WASHER 14-429821
25 RETAINER, Reed Comment: (50) 812879002 812879 1 (50)
26 RETAINER, Reed Comment: (40) 825267
27 SCREW, (M6 x 16) 10-88421471
- POWERHEAD ASSEMBLY 852067T98 852067A98, 852067A97
- GASKET SET 27-828553A97
1 GASKET 27-8M0000822 27-828553, 27-812865, 27-822420
2 END CAP ASSEMBLY, Lower 1171-9812T9
3 SEAL, Oil 26-66301
4 SEAL 26-41953
5 O-RING, (2.175 x .175) 25-8M0142854
6 SCREW, (M8 x 20) 10-81742720
7 BRACKET ASSEMBLY 19077A07
8 STUD, (M6 x 44) 16-8161949
9 WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) 12-8M0204663
10 WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) 12-69056
11 WING NUT Comment: (Electric) 11-816872
12 SCREW, (M8 x 35 MM) 10-82127335
13 MANIFOLD ASSEMBLY, Induction 827998A1
- CAP Comment: (For use on Induction Manifold) 22-15026
14 ELBOW Comment: (Electric) 22-19725
15 ELBOW Comment: (Manual) 22-19725
16 GASKET 27-812869
17 SCREW, (M8 x 30) 10-81742730
18 REED BLOCK ASSEMBLY 8M0219197
19 GASKET 27-812868
20 NOT SOLD SEPARATE, Dowel Pin NSS
21 REED ASSEMBLY 34-812880A03 34-812880A 1, 34-812880A 2
22 TAB WASHER 14-429821
23 RETAINER, Reed 812879002 812879 1
24 SCREW, (M6 x 16) 10-88421471
25 SHIFT RAIL ASSEMBLY 42881A1
26 TAB WASHER 14-42981
27 SCREW, (M8 x 25) 10-40001134
28 SLIDE 988851
29 BUSHING 23-48475
30 NUT, (M6) Stainless Steel 11-401386
31 WASHER 12-35459
32 NUT, (M6) Stainless Steel 11-401386
- GASKET SET 27-812867A97 27-812867A96, 27-812867A91
- POWERHEAD ASSEMBLY 852071T97 852071A97

Jet Components

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Below is the parts list for Mercury 40 JET Jet Components:

Mercury 40 JET Jet Components Diagram
Position No. Part Name OEM Number Supersedes
1 IMPELLER 47-19453T
2 KEY 28-8M0032831 28-19699
3 PUMP ASSEMBLY, Water 46-812966A12
4 GASKET, Upper Water Pump Comment: (Upper) 27-822189
5 SEAL 8M0204658
6 FACE PLATE 19700A2
7 SCREW, (M6 x 16) 10-8248324
- REPAIR KIT, Water Pump 46-812966A12
- SEAL KIT, Gear Housing 26-814669A2

Jet Pump Assembly

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Below is the parts list for Mercury 40 JET Jet Pump Assembly:

Mercury 40 JET Jet Pump Assembly Diagram
Position No. Part Name OEM Number Supersedes
- JET PUMP ASSEMBLY 8M0230714
1 HOUSING, Pump 855767T60 855767 60
2 SHIFT LINKAGE KIT 878377
3 CAM 878382
4 GATE, Reverse - With Bumper 878380
5 HOSE, Lube 32-827490
6 STUD, (.312-18 x 1.81) 16-855840
7 NUT, (.312-18) Stainless Steel 11-82670910
8 SCREW, (.312-18 x 1.00) 10-848497
9 IMPELLER 47-8M0230713
10 HOUSING, Intake 80141260
11 LINER 8271882
12 DRIVESHAFT 45-85576960
13 THRUST WASHER 12-8796521
14 BEARING, Ball 30-8796531
15 SLEEVE 23-8271891
16 NUT 11-8271901
17 WASHER 12-36001
18 KEY 28-801405875
19 SHIM, Impeller 15-801404875
20 TAB WASHER 14-801403875
21 SCREW, (.250-20 x .625) 10-19923062
22 SCREW, (.312-18 x 1.250) 10-60411
23 BRACKET, Cable Support 801410
24 NUT, (.312-18) Stainless Steel 11-82670910
25 PIN, Dowel 17-801407
26 SCREW, (M10 x 60) Hex Flange - Stainless Steel 10-4010860
27 SCREW, (M10 x 90) Hex Flange - Stainless Steel 10-4010890
28 SCREW, (M10 x 70) Hex Flange - Stainless Steel 10-4010870
29 SCREW, (.375-16 x 2.750) Stainless Steel 10-95802
30 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963

Lube Chart

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Below is the parts list for Mercury 40 JET Lube Chart:

Mercury 40 JET Lube Chart Diagram
Position No. Part Name OEM Number Supersedes
NO PARTS LIST NOPART
NO PARTS LIST NOPART
- NO PARTS LIST NOPART

Manual Start Components

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Below is the parts list for Mercury 40 JET Manual Start Components:

Mercury 40 JET Manual Start Components Diagram
Position No. Part Name OEM Number Supersedes
1 SEAL, Handle Rest 8M0043416 824995 1
2 SPACER, Handle Rest 23-822392
3 REST, Starter Handle 821788T02 821788 2
4 HANDLE ASSEMBLY 85174A1
5 NOT SOLD SEPARATE, Retainer NSS
6 NUT, (M6) Stainless Steel 11-401366
7 WASHER, (.265 x .750 x .048) 12-858779
8 GROMMET 25-8157951
9 BUSHING 23-816086
10 GROMMET 25-8157951
11 WASHER, (.265 x .750 x .048) 12-858779
- STARTER ASSEMBLY, Recoil 816728T14 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9
12 HOUSING 816728T05 816728 5
13 RING, Retaining 53-818853 53-42689
14 BUSHING 8M0183792
15 LOCKWASHER 13-826229
16 SPRING 24-86857T01
17 SHEAVE, Starter 50-825269T01 50-825269A 1
18 ROPE 50-12066Q10
19 SPRING 24-868523
20 CAM 86853T01
21 SCREW, (.250-20 x .625) 10-826253 10-97516, 10-818838
22 RING, Retaining 53-86849T01
23 CAM 868501
24 SPRING 24-86851T02
25 SCREW, (#10-16 x 1.00) 10-8182491
26 RETAINER 816711
27 CAM 816712T01 816712 1
28 LEVER 8166903
29 SPRING 24-826791 24-816718 1
30 CABLE, Interlock, Interlock 8567542
31 SCREW, (#10-16 x .500) 10-878608 10-812832
32 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
33 SCREW, (#10-16 x .625) 10-8214281
34 COTTER PIN 18-26811
35 DECAL, EPA Label Information (2005) 37-804664A05
35 DECAL, EPA Label Information (2006) 37-804664A06
36 DECAL, Warning, High Voltage 37-8272822
37 NOT SOLD SEPARATE, Decal-Caution in Gear Idle NSS
38 NOT SOLD SEPARATE, Decal-Timing NSS

Manual Tilt Components

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Below is the parts list for Mercury 40 JET Manual Tilt Components:

Mercury 40 JET Manual Tilt Components Diagram
Position No. Part Name OEM Number Supersedes
- MANUAL TRIM ASSEMBLY Comment: (Use With Black End Cap) 8M0118570
- MANUAL TRIM Comment: (Beaching)(Use With Gold End Cap) 832020T3
1 SHOCK ROD ASSEMBLY Comment: (Use With Black End Cap) 8M0118572
1 SHOCK ROD ASSEMBLY Comment: (Beaching)(Use With Gold End Cap) 893942A01 813427A 5 (Beaching)(Use With Gold End Cap)
2 PISTON ASSEMBLY, Trim Memory 893903A01
3 O-RING KIT, Cylinder 25-893917A01 25-809872A 1
4 NOT SOLD SEPARATE, O-Ring NSS
5 CYLINDER ASSEMBLY 893918A01 811224A 1
6 SCREW AND SEAL KIT 893919A01 813433A 2
7 ACCUMULATOR ASSEMBLY 893920A01 813454A 2
8 VALVE BODY ASSEMBLY 893921A01 813455T 4
9 CAM KIT 893923A01 813457A 3
10 VALVE KIT, Velocity 893924A01 809881A 1
11 REPAIR KIT 893925A01 809882A 1
12 CABLE ASSEMBLY, Ground 8M0207768
- O-RING KIT 25-893922A01 25-809880A 2
13 PIN 17-19607
14 PIN, Trilobe 17-821539 17-13794, 17-19603

Oil Injection Components

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Below is the parts list for Mercury 40 JET Oil Injection Components:

Mercury 40 JET Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 BUSHING 23-822003
2 GROMMET 25-822002
3 TANK ASSEMBLY, Oil 1271-8M0219215
4 CAP ASSEMBLY 36-828765A1
5 GASKET 27-828766
6 NOT SOLD SEPARATE, Retainer NSS
7 PUSH NUT 11-821285
8 VENT ASSEMBLY 19299A1
9 VALVE 21-64871
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 CLAMP 54-814200
12 TUBING, (14.50 Inches Bulk) (Cut to 4.75 Inch Length) 32-9004934
13 ELBOW 22-826083
14 TUBING, (25.00 Inches Bulk) (Cut to 1.25 Inch Length) 32-82381455
15 GROMMET 25-823770001 25-823770
16 SPACER 23-826084
17 SWITCH ASSEMBLY 87-12886A6
18 SCREW, (.164-18 x .375) 10-58376
19 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
20 TUBING, (15.00 Inches Bulk) (Cut to 10.00 Inch Length) 32-82381335
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 GEAR, Driven 43-826143
23 BEARING ASSEMBLY 23-19278A2
24 BUSHING, Flanged 23-17597
25 BUSHING 23-17596
26 PUMP ASSEMBLY, Oil Injection 818902A2
27 O-RING 25-36390
28 O-RING 25-8M0204667
29 SCREW, (M5 x 20) Stainless Steel 10-40011108
30 LINK 826581T01 826581A 1
- GASKET SET 27-822420A94
1 BUSHING 23-822003
2 GROMMET 25-822002
3 SCREW, (M6 x 25) Stainless Steel 10-40011129
4 TANK ASSEMBLY, Oil 1276-828163A2
5 CAP ASSEMBLY 36-828765A2
6 NOT SOLD SEPARATE, Tether NSS
7 PUSH NUT 11-821285
8 VENT ASSEMBLY 19299A1
9 VALVE 21-64871
10 SEAL 8M0039080 816066 2
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 GROMMET 25-813644002 25-813644 1
13 SWITCH ASSEMBLY 87-12886A6
14 SCREW, (.164-18 x .375) 10-58376
15 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
16 SPACER 23-826084
17 TUBING, (15.00 Inches Bulk) (Cut to 12.00 Inch Length) 32-82381335
18 PUMP ASSEMBLY, Oil Injection Comment: (40) 818902A2
19 PUMP ASSEMBLY, Oil Injection Comment: (50) 818902A1
20 O-RING 25-36390
21 O-RING 25-8M0204667
22 SCREW, (M5 x 20) Stainless Steel 10-40011108
23 GEAR, Driven 43-19277
24 BEARING ASSEMBLY 23-19278A2
25 BUSHING (Flanged) 23-17597
26 BUSHING 23-17596
27 LINK 8M0084729 826581A 2
- GASKET SET 27-828553A97
1 TANK ASSEMBLY, Oil 1263-812718T1
2 CAP ASSEMBLY 36-828765A2
3 NOT SOLD SEPARATE, Tether NSS
4 PUSH NUT 11-821285
5 SEAL 8M0039080 816066 2
6 VENT ASSEMBLY 19299A1
7 VALVE 21-64871
8 GROMMET 25-813644002 25-813644 1
9 BOOT 99162001
10 BOOT 8M0039085 812890
11 SWITCH ASSEMBLY 87-12886A6
12 SCREW, (.164-18 x .375) 10-58376
13 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
14 PUMP ASSEMBLY, Oil Injection 818902A1
15 O-RING 25-8M0204667
16 O-RING 25-36390
17 SCREW, (M5 x 20) Stainless Steel 10-40011108
18 GEAR, Driven 43-19277
19 BEARING ASSEMBLY 23-19278A2
20 BUSHING (Flanged) 23-17597
21 BUSHING 23-17596
22 TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Lengh) 32-82381335
23 LINK 8M0084729 826581A 2

Power Trim

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Below is the parts list for Mercury 40 JET Power Trim:

Mercury 40 JET Power Trim Diagram
Position No. Part Name OEM Number Supersedes
1 POWER TRIM ASSEMBLY 822344T14 822344T10, 822344T 5
1 POWER TRIM ASSEMBLY 822344T14 822344T10, 822344T 5
- O-RING KIT 25-827668A1
2 SHOCK ROD ASSEMBLY 893931A01 827670A 2
3 PILOT CHECK ASSEMBLY 827671A1
4 TILT RELIEF VALVE ASSEMBLY 827672A1
5 SEAT ASSEMBLY, Suction 827673A1
6 PUMP ASSEMBLY 827674A1
7 NOT SOLD SEPARATE, Ball and Spring NSS
8 NOT SOLD SEPARATE, Screw NSS
9 NOT SOLD SEPARATE, Filter NSS
10 NOT SOLD SEPARATE, O Ring NSS
11 MOTOR ASSEMBLY 827675A1
12 NOT SOLD SEPARATE, Screw NSS
13 NOT SOLD SEPARATE, Washer NSS
14 CABLE ASSEMBLY 88238A15
15 NOT SOLD SEPARATE, O Ring NSS
16 NOT SOLD SEPARATE, Coupler NSS
17 PISTON, Memory 827676
18 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
19 PLUG ASSEMBLY 19-811613
20 BRACKET 830238T
21 HARNESS ASSEMBLY, Trim, Trim 84-826802A9
22 SCREW, (M6 x 25 MM) 10-82129125
23 RELAY ASSEMBLY 8M0207773
24 BRACKET 828102
25 GROMMET 25-818967
26 BUSHING 23-8M0214955
27 NOT SOLD SEPARATE, Decal-Trim Relay NSS
1 POWER TRIM ASSEMBLY 822344T14 822344T10, 822344T 5
1 POWER TRIM ASSEMBLY 822344T14 822344T10, 822344T 5
- O-RING KIT 25-827668A1
2 SHOCK ROD ASSEMBLY 893931A01 827670A 2
3 PILOT CHECK ASSEMBLY 827671A1
4 TILT RELIEF VALVE ASSEMBLY 827672A1
5 SEAT ASSEMBLY, Suction 827673A1
6 PUMP ASSEMBLY 827674A1
7 NOT SOLD SEPARATE, Ball/Spring NSS
8 NOT SOLD SEPARATE, Screw NSS
9 NOT SOLD SEPARATE, Filter NSS
10 NOT SOLD SEPARATE, O-Ring NSS
11 MOTOR ASSEMBLY 827675A1
12 NOT SOLD SEPARATE, Screw NSS
13 NOT SOLD SEPARATE, Washer NSS
14 CABLE ASSEMBLY 88238A15
15 NOT SOLD SEPARATE, O-Ring NSS
16 NOT SOLD SEPARATE, Coupler NSS
17 PISTON, Memory 827676
18 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
19 PLUG ASSEMBLY 19-811613
20 BRACKET 831276T
21 HARNESS ASSEMBLY, Trim 84-826802A9
22 SCREW, (M6 x 25 MM) 10-82129125
23 RELAY ASSEMBLY 8M0207773
24 BRACKET 828102
25 GROMMET 25-818967
26 BUSHING 23-8M0214955
27 NOT SOLD SEPARATE, Decal NSS
28 SCREW, (#10-16 x .600) 10-878609 10-812832 1
29 C WASHER 8M0084613 69205
30 CLIP 54-22740

Power Trim Components

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Below is the parts list for Mercury 40 JET Power Trim Components:

Mercury 40 JET Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Power Trim Comment: (Non Bigfoot) 8M0055006 893518T01, 830150T10, 830150T 6 (Non Bigfoot)
- PUMP ASSEMBLY, Power Trim Comment: (Non Bigfoot) 8M0055006 893518T01, 830150T10, 830150T 6 (Non Bigfoot)
- PUMP ASSEMBLY, Power Trim Comment: (Bigfoot) 8M0055011 893517T01, 855654T09, 855654T08, 855654T 4 (Bigfoot)
- PUMP ASSEMBLY, Power Trim Comment: (Bigfoot) 8M0055011 893517T01, 855654T09, 855654T08, 855654T 4 (Bigfoot)
1 SHOCK ROD KIT Comment: (Non Big Foot) 893943A01 855833A 1 (Non Big Foot)
1 SHOCK ROD KIT Comment: (Big Foot) 8M0118573
2 PISTON ASSEMBLY, Memory 8M0171822
3 O-RING KIT, Rebuild 25-8M0171819
4 NOT SOLD SEPARATE, O-Ring NSS
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 VALVE KIT, Trim Limit Comment: (Non Bigfoot) 893905A02 809873A 1 (Non Bigfoot)
6 VALVE KIT, Trim Limit Comment: (Big Foot) 893944A01 809873A 2 (Big Foot)
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT, Motor 10-809876A1
13 DRIVESHAFT/SEAL KIT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 POPPET KIT 893913A02 809879A 1
16 CABLE ASSEMBLY 88238A18
- O-RING KIT, Complete Trim 25-893914A02 25-809880A 1
17 PIN, Trilobe 17-821539 17-13794, 17-19603
18 PIN 17-19607
19 PIN 17-822869001 17-822869
20 BRACKET 831276T
21 HARNESS ASSEMBLY 84-826802A12
22 SCREW, (M6 x 25 MM) 10-82129125
23 RELAY ASSEMBLY 8M0207773
24 BRACKET 828102
25 GROMMET 25-818967
26 BUSHING 23-8M0214955
27 NOT SOLD SEPARATE, Decal-Trim Relay NSS

Power Trim Mounting

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Below is the parts list for Mercury 40 JET Power Trim Mounting:

Mercury 40 JET Power Trim Mounting Diagram
Position No. Part Name OEM Number Supersedes
1 PIN, (14 mm) 17-822481001 17-822481
2 BUSHING 23-822482
3 BUSHING 23-822484
4 WASHER 12-825190
5 NUT 11-826712 11-40134 14
6 SCREW, (M10 x 40) Stainless Steel 10-4009040
7 WASHER 12-4002319
8 NUT, (M10) 11-40140
9 SCREW, (#10-16 x .600) 10-878609 10-812832 1
10 C WASHER 8M0084613 69205
11 CLIP 54-22740

Service/Support Material

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Below is the parts list for Mercury 40 JET Service/Support Material:

Mercury 40 JET Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 30/40 (2 Cylinder) 2-Stroke 90-803018001
- SERVICE MANUAL, 30/40 (2-Stroke) 90-826148R03 90-826148R 2
- OWNERS MANUAL, 30/40 (USA) Comment: (2005)English 90-10116050
- OWNERS MANUAL, (30/40)(USA) Comment: (2006)English 90-10116060
- OWNERS MANUAL, 30/40 2-Stroke Comment: (2005) French 90-10116D50
- OWNERS MANUAL, 30/40 2-Stroke Comment: (2006) French 90-10116D60
- OWNERS MANUAL, 30/40 2-Stroke Comment: (2005) Spanish 90-10116J50
- OWNERS MANUAL, 30/40 2-Stroke Comment: (2006) Spanish 90-10116J60
- OWNERS MANUAL, 30/40 (Belgium) Comment: (2005) 90-10116V50
- OWNERS MANUAL, 30/40 (Belgium) Comment: (2006) 90-10116V60
- OWNERS MANUAL, 30/40 SeaPro/Marathon Comment: (2005)English 90-10148050
- OWNERS MANUAL, (30/40 SeaPro/Marathon) Comment: (2006)English 90-10148060
- DECAL SET Comment: (Merc 30)(2005) 37-808616A00 37-808616A96, 37-808616A94 (Merc 30)(2005)
- DECAL SET, (Mercury 30) Comment: (2006 and up) 37-897510A01
- DECAL SET Comment: (Merc 40)(2005) 37-824093A00 37-824093A96, 37-824093A94 (Merc 40)(2005)
- DECAL SET, (Mercury 40) Comment: (2006 - 2B099571) 37-897510A02
- DECAL SET, 40/60 Comment: (2B099572 and up) 37-8M0094901
- DECAL SET Comment: (40 Marathon) 37-8582522
- DECAL SET Comment: (El Pescador) 37-804705A00
- DECAL SET Comment: (40 Seapro) 37-808615A01 37-808615A95, 37-808615A94 (40 Seapro)
- DECAL SET Comment: (Mariner 30) 37-808682A03 37-808682A01, 37-808682A97, 37-808682A94 (Mariner 30)
- DECAL SET Comment: (Mariner 40) 37-824094A03 37-824094A01, 37-824094A97, 37-824094A94 (Mariner 40)
- DECAL SET Comment: (Mariner 40 Arrluk/Greenland) 37-54321A03
- DECAL, EPA Label Information (2005) 37-804664A05
- DECAL, EPA Label Information (2006) 37-804664A06
- PARTS MANUAL, 40/50 (3 Cylinder) 2-Stroke 90-803026001
- SERVICE MANUAL 90-8M0110565 90-852572R02, 90-852572R 1
- OWNERS MANUAL, 40/50 (2-Stroke) Comment: (USA)(2005) English 90-10170050
- OWNERS MANUAL, 40/50 (2-Stroke) Comment: USA)(2006) English 90-10170080
- OWNERS MANUAL, 40/50 (2-Stroke) Comment: (Belgium)(2005) 90-10170V50
- OWNERS MANUAL, 40/50 (2-Stroke) Comment: (Belgium)(2006) 90-10170V60
- OWNERS MANUAL, 40/50 2-Stroke Comment: (Spanish)(2005) 90-10170J50
- OWNERS MANUAL, 40/50 2-Stroke Comment: (Spanish)(2006) 90-10170J60
- OWNERS MANUAL, 40/50 2-Stroke Comment: (French)(2005) 90-10170D50
- OWNERS MANUAL, 40/50 2-Stroke Comment: (French)(2006) 90-10170D60
- DECAL SET Comment: (Black 40)(2005) 37-830163A00
- DECAL SET Comment: (Black 50)(2005) 37-852079A00 37-852079A97 (Black 50)(2005)
- DECAL SET, (Mercury 50) Comment: (2006 - 2B100393) 37-897512A01
- DECAL SET, 50-90 Comment: (2B100394 and up) 37-8M0094902
- DECAL SET Comment: (Gray 40) 37-830164A03 37-830164A01, 37-830164A97 (Gray 40)
- DECAL SET Comment: (Gray 50) 37-852080A03 37-852080A01, 37-852080A97 (Gray 50)
- DECAL SET Comment: (Tracker 50) 37-803948A99
- DECAL, EPA Label Information (2005) 37-804665A05
- DECAL, EPA Label Information (2006) 37-804665A06
- DECAL, EPA Label Information (2007) 37-804665A07
- DECAL, EPA Label Information (2008) 37-804665A08
- NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) NSS
- PARTS MANUAL, 55/60 Jet 40 (3 Cylinder) 90-803022001
- SERVICE MANUAL 90-8M0110565 90-852572R02, 90-852572R 1
- OWNERS MANUAL, 55/60 Work Comment: (2005) 90-10150050
- OWNERS MANUAL, 55/60 Work Comment: (2006) 90-10150060
- OWNERS MANUAL, 60 Pleasure Comment: (2005) 90-10122050
- OWNERS MANUAL, 60 Pleasure (USA) Comment: (2006) 90-10122060
- OWNERS MANUAL, 60 Pleasure Comment: (2005) 90-10122V50
- OWNERS MANUAL, 60 Pleasure (Belguim) Comment: (2006) 90-10122V60
- OWNERS MANUAL, Jet 40 Comment: (2005) 90-10136050
- OWNERS MANUAL, Jet 40 Comment: (2006) 90-10136060
- DECAL SET, (Black 55 SeaPro) 37-821573A01 37-821573A95, 37-821573A92
- DECAL SET, (Black 60 SeaPro) 37-826313A01 37-826313A95
- DECAL SET, (Gray 60 Electric) 37-811211A03 37-811211A01, 37-811211A97, 37-811211A94, 37-811211A91
- DECAL SET, (Gray 60 Electric Bigfoot) 37-852081A03 37-852081A01, 37-852081A97
- DECAL SET, (Gray Jet 40) 37-826326A01 37-826326A97, 37-826326A95
- DECAL SET, (Black 60 Electric) Comment: (2005) 37-811212A00 37-811212A96, 37-811212A94, 37-811212A91 (2005)
- DECAL SET, (Black 60 Electric) Comment: (2006 - 2B100425) 37-897513A01
- DECAL SET, 40/60 Comment: (2B100426 and up) 37-8M0094901
- DECAL SET, (Black 60 Bigfoot) Comment: (2005) 37-804704A00 37-830163A96 (2005)
- DECAL SET, (Black 60 Bigfoot) Comment: (2006) 37-897513A02
- DECAL SET, (Black Jet 40) Comment: (2005) 37-826325A01
- DECAL SET, (Black Jet 40) Comment: (2006) 37-897513A03
- DECAL SET, (Gray Marathon 55) 37-8588371
- DECAL SET, (Gray Marathon 60) 37-8588372
- DECAL SET, (Tracker 60) 37-824733A96
- DECAL SET, (Tracker Bigfoot 60) 37-831846A97
- DECAL, EPA Label Information (2005) 37-804665A05
- DECAL, EPA Label Information (2006) 37-804665A06
- DECAL, EPA Label Information (2007) 37-804665A07
- DECAL, EPA Label Information (2008) 37-804665A08
- NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) NSS

Starter Assembly(Manual)

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Below is the parts list for Mercury 40 JET Starter Assembly(Manual):

Mercury 40 JET Starter Assembly(Manual) Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE ASSEMBLY 85174A1
2 NOT SOLD SEPARATE, Retainer NSS
- REST ASSEMBLY, Starter Handle 821788A6
3 NOT SOLD SEPARATE, Rest NSS
4 SEAL 8M0043416 824995 1
5 SCREW, (M6 x 30) Stainless Steel 10-4010630
6 SPACER 23-830190
7 BUSHING 23-816086
8 GROMMET 25-8157951
9 WASHER, (.265 x .750 x .048) 12-858779
10 NUT, (M6) 11-401196
11 CABLE, Interlock 8567541
12 SCREW, (#10-16 x .625) 10-8214281
13 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
14 COTTER PIN 18-26811
15 SCREW, (#10-16 x .500) 10-878608 10-812832
16 COTTER PIN 18-26811
- STARTER ASSEMBLY, Recoil 816728T14 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9
17 HOUSING 816728T05 816728 5
18 SPRING 24-826791 24-816718 1
19 LEVER 8166903
20 CAM 816712T01 816712 1
21 RETAINER 816711
22 SCREW, (#10-16 x 1.00) 10-8182491
23 LOCKWASHER, SPRING 13-826229
24 SPRING 24-86857T01
25 SHEAVE, Starter 50-825269T01 50-825269A 1
26 SPRING 24-86851T02
27 CAM 868501
28 RING, Retaining 53-86849T01
29 ROPE 50-12066Q10
30 SPRING 24-868523
31 CAM 86853T01
32 SCREW, (.250-20 x .625) 10-826253 10-97516, 10-818838
33 BUSHING 8M0183792
34 RING, Retaining 53-818853 53-42689
35 NOT SOLD SEPARATE, Timing Decal NSS
36 NOT SOLD SEPARATE, Decal-Caution in Gear Idle NSS
37 DECAL, EPA Label Information (2005) 37-804665A05
37 DECAL, EPA Label Information (2006) 37-804665A06
37 DECAL, EPA Label Information (2007) 37-804665A07
37 DECAL, EPA Label Information (2008) 37-804665A08
37 NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) NSS

Starter Assembly, Manual

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Below is the parts list for Mercury 40 JET Starter Assembly, Manual:

Mercury 40 JET Starter Assembly, Manual Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE ASSEMBLY 85174A1
2 NOT SOLD SEPARATE, Retainer NSS
3 REST 8167652
4 SEAL 8M0043161 813607 2
5 SCREW, (M6 x 75) 10-82170475
6 SPACER 23-821702
7 BUSHING 23-816086
8 GROMMET 25-8157951
9 WASHER, (.265 x .750 x .048) 12-858779
10 NUT, (M6) Stainless Steel 11-401366
8 GROMMET 25-815795
9 WASHER, (.281 x .734 x .063) 12-69057
10 NUT, (M6) Stainless Steel 11-401366
11 CABLE, Interlock 8567541
12 SCREW, (#10-16 x .625) 10-8214281
13 WASHER, (.220 x .500 x .030) Stainless Steel 12-73288
14 COTTER PIN 18-26811
15 SCREW, (#10-16 x .500) 10-878608 10-812832
16 COTTER PIN 18-26811
- STARTER ASSEMBLY, Recoil 816728T14 816728A14, 816728A12, 816728A11, 816728A10, 816728A 9
17 HOUSING 816728T05 816728 5
18 SPRING 24-826791 24-816718 1
19 LEVER 8166903
20 CAM 816712T01 816712 1
21 RETAINER 816711
22 SCREW, (#10-16 x 1.00) 10-8182491
23 LOCKWASHER, Spring 13-826229
24 SPRING 24-86857T01
25 SHEAVE, Starter 50-825269T01 50-825269A 1
26 SPRING 24-86851T02
27 CAM 868501
28 RING, Retaining 53-86849T01
29 ROPE 50-12066Q10
30 SPRING 24-868523
31 CAM 86853T01
32 SCREW, (.250-20 x .625) 10-826253 10-97516, 10-818838
33 BUSHING 8M0183792
34 RING, Retaining 53-818853 53-42689
35 NOT SOLD SEPARATE, Decal-Timing NSS
36 NOT SOLD SEPARATE, Decal-Full Throttle Timing NSS
37 DECAL, EPA Label Information (2005) 37-804665A05
37 DECAL, EPA Label Information (2006) 37-804665A06
37 DECAL, EPA Label Information (2007) 37-804665A07
37 DECAL, EPA Label Information (2008) 37-804665A08
37 NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) NSS

Starter Motor

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Below is the parts list for Mercury 40 JET Starter Motor:

Mercury 40 JET Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
2 THRU BOLT 10-965661
3 DRIVE KIT 90643
4 DRIVE ASSEMBLY 685753
5 DRIVE CAP 8236392
6 ARMATURE 965651
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) 11-64015
13 CABLE ASSEMBLY, Battery - Positive (.3125) 84-88439A9
14 SCREW, (M8 x 45) Stainless Steel 10-40011153
15 CABLE ASSEMBLY, Black (6.25 Inch Terminals) 84-88807A33
16 DECAL, Warning, High Voltage 37-8272822
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
2 THRU BOLT 10-965661
3 DRIVE KIT 90643
4 DRIVE ASSEMBLY 685753
5 DRIVE CAP 8236392
6 ARMATURE 965651
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) 11-64015
13 CABLE ASSEMBLY, Battery - Positive 84-88439A9
14 SCREW, (M8 x 45) Stainless Steel 10-40011153
15 NOT SOLD SEPARATE, Decal-Warning NSS
16 BRACKET, Oil Tank 823989
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
1 STARTER MOTOR ASSEMBLY 50-893890T 50-822462T 1
2 THRU BOLT 10-965661
3 DRIVE KIT 90643
4 DRIVE ASSEMBLY 685753
5 DRIVE CAP 8236392
6 ARMATURE 965651
7 CAP, Commutator 8119011
8 BRUSH/SPRING KIT 898265016 75384, 75384 1
9 HOLDER 898265014 61787
10 SCREW F15158
11 LOCKWASHER, (.250) Stainless Steel 13-26992
12 NUT, (.250-20) 11-64015
13 CABLE ASSEMBLY, Battery - Positive 84-88439A9
14 SCREW, (M8 x 45) Stainless Steel 10-40011153
15 NOT SOLD SEPARATE, Decal-Warning NSS
16 BRACKET, Oil Tank 823989

Stator/Trigger(Electric Models)

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Below is the parts list for Mercury 40 JET Stator/Trigger(Electric Models):

Mercury 40 JET Stator/Trigger(Electric Models) Diagram
Position No. Part Name OEM Number Supersedes
1 SEAL 8M0043416 824995 1
2 REST KIT, Oil Injection 821788A1
3 PLUG, Starter Handle 19-822513002 19-822513 1
4 GROMMET, Oil Tank 823771001 823771
5 PLUG 19-822464
6 WING NUT 11-816872
7 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
8 WASHER, (.187 x .500 x .062) Neoprene, Neoprene 12-8M0204663
9 COVER ASSEMBLY 812777T1
10 SCREW, (M5 x 30) 10-4013930
11 STATOR ASSEMBLY 398-832075A21 398-832075A 4
- CABLE ASSEMBLY 84-11149A27
12 TRIGGER 853960T
13 DECAL, EPA Label Information (2005) 37-804664A05
13 DECAL, EPA Label Information (2006) 37-804664A06
14 NOT SOLD SEPARATE, Decal-Caution in Gear Idle NSS
15 NOT SOLD SEPARATE, Decal-Timing NSS

Steerig Handle Kit

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Below is the parts list for Mercury 40 JET Steerig Handle Kit:

Mercury 40 JET Steerig Handle Kit Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET 816366T3
2 NOT SOLD SEPARATE, Decal-Shift NSS
3 STUD, (M10 x 150 x 58) 16-815802
4 TAB WASHER 14-815806
5 NUT, (M10) 11-40125100
6 HARNESS ASSEMBLY, Stop Comment: (Manual) 84-815851A2
7 CABLE ASSEMBLY Comment: (Manual) 84-821028A2
8 PLUG Comment: (Manual) 815803
9 GROMMET 121051
10 COVER 8158041
11 SCREW, (#10-16 x .500) 10-878608 10-812832
12 HORN ASSEMBLY 816051A2
13 PLUG Comment: (Manual) 19-889730 19-12014 (Manual)
14 SWITCH ASSEMBLY, Stop Comment: (Power Trim) 87-11083A4
15 LANYARD ASSEMBLY Comment: (Power Trim) 15920Q54
16 RETAINER, Brass 8M0032846 12044 1
17 CABLE ASSEMBLY 84-11149A3
18 STUD, (M10 x 2.12) 16-8M0034440 16-816560
19 NUT 11-400636
20 WASHER, (.405 x .760 x .060) Delrin 12-823933
21 LEVER 816367F5
22 SCREW, (M8 x 45) 10-4000357
23 TAB WASHER 14-8158051
24 BUSHING 23-8159831
25 WASHER, Plastic 12-824610
26 WASHER 12-823970
27 WASHER 12-814803 12-93853
28 SHIFT ROD 495636
29 NUT, (.250-20) 11-64015
30 ROD END 48419T
31 BUSHING 23-26856
32 WASHER, (.273 x .437 x .031) Stainless Steel 12-35950
33 COTTER PIN 18-25191
34 DETENT/SPRING KIT 12016A2
35 NOT SOLD SEPARATE, Spring NSS
36 STUD, (.375-24 x 1.125) 16-8M0034452 16-58152
37 KNOB 98530
38 LEVER KIT 816416A3
39 NOT SOLD SEPARATE, Brake NSS
40 DRIVER 816564
41 WASHER 12-816576
42 DISC 8165621
43 ARM (TOP) 8164131
44 ARM (BOTTOM) 8164141
45 HARNESS ASSEMBLY 84-12649A5
46 SWITCH KIT, Key Comment: (For Key -Reference Key List) 87-88107A5
47 NUT, Special - Black Nylon Comment: (Black Nylon) 11-879755 11-93543 (Black Nylon)
48 NOT SOLD SEPARATE, Decal-Trim Comment: (Power Trim) NSS
49 TRIM SWITCH Comment: (Power Trim) 87-14645A4
50 NUT, (.468-32) Comment: (Power Trim) 49440
51 SWITCH Comment: (Power Trim) 87-8M0052927 87-813960A 3 (Power Trim)
52 SCREW, (#6-32 x .750) Comment: (Power Trim) 10-12110
53 CLIP 54-648552
54 SCREW, (#10-16 x .500) 10-878608 10-812832
NS KEY, Ignition (1A) 894911
NS KEY, Ignition (1B) 894912
NS KEY, Ignition (1C) 894913
NS KEY, Ignition (1D) 894914
NS KEY, Ignition (1E) 894915
NS KEY, Ignition (1F) 894916
NS KEY, Ignition (2A) 894917
NS KEY, Ignition (2B) 894918
NS KEY, Ignition (2C) 894919
NS KEY, Ignition (2D) 8949110
NS KEY, Ignition (2E) 8949111
NS KEY, Ignition (2F) 8949112
- STEERING HANDLE KIT 816366A48 816366A27, 816366A28

Steering Handle

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Below is the parts list for Mercury 40 JET Steering Handle:

Mercury 40 JET Steering Handle Diagram
Position No. Part Name OEM Number Supersedes
1 HANDLE ASSEMBLY, Steering Arm Comment: (Black) 12020A3
2 BUSHING 23-42992T02
3 FITTING, Grease 22-8M0169589
4 HOUSING 48414
5 PLATE 48519
6 GASKET 27-48518
7 SCREW, (#10-16 x .500) 10-878608 10-812832
7 SCREW, (#10-16 x .600) 10-878609 10-812832 1
8 CLAMP 54-889729 54-12013
9 SCREW, (M5 x 40) 10-40007112
10 WING NUT, 10-32,11-816874 11-73651, 11-816873, 11-90052
11 SWITCH KIT, Stop - Throttle Handle 87-823609A15 87-15823A 6, 96495A 3, 87-15823A 5
12 SWITCH ASSEMBLY, Stop 87-8M0104612 87-823609A 5
13 CLAMP 54-648551
14 NOT SOLD SEPARATE, Insulator NSS
15 NOT SOLD SEPARATE, Decal-Throttle NSS
16 SCREW, (#10-16 x .375) 10-62568
17 GRIP 8M0221732
18 CLIP 54-648552
- CABLE KIT, Throttle 12019A1
19 CONDUIT 8885242
20 GUIDE TUBE 8M0026078 89566 1
21 BARREL 89578
22 SET SCREW, 10-32,10-824081 10-89601
23 CABLE ASSEMBLY 12019
24 GUIDE 8M0204660
25 ANCHOR 20007
26 SET SCREW, 8-32,10-8M0204644
27 SCREW, (M10 x 105) Hex Flange - Stainless Steel 10-823567105 10-817430105
28 CAP 48416
29 WASHER 12-4002319
30 WASHER, (.402 x .787 x .039 Bellevi) 12-12024
31 SPACER 23-146011
32 TUBE ASSEMBLY, Throttle 12018A4
33 NOT SOLD SEPARATE, Roll Pin NSS
34 NOT SOLD SEPARATE, Drive Wheel NSS
35 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
36 NUT, (M10) 11-40140

Swivel Bracket

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Below is the parts list for Mercury 40 JET Swivel Bracket:

Mercury 40 JET Swivel Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 ATTACHING KIT, Engine Steering 19608A14
2 SCREW, (.375-24 x 1.500) 10-823919
3 WASHER, (.390 x .546 x .12) 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828
5 NUT, (.375-24) Stainless Steel 11-8M0204726
5 NUT, (.375-24) Brass 11-8M0204726
6 PUCK, Co-Pilot Comment: (Non Handle) 822397
7 SWIVEL BRACKET Comment: (Power Trim/Manual Trim) 3410-827402T5
8 BUSHING, Upper 23-8217711
9 FITTING, Grease 22-8M0169589
10 BUSHING, Lower 23-821777
11 SEAL 26-8M0205512
12 FITTING, Grease 22-8M0169589
13 CABLE ASSEMBLY 88238A11
14 WASHER 12-19619
15 NUT, (.875-14) 11-858869 11-30499
16 COTTER PIN 18-26811
17 PIN, Pivot, Reverse Lock 821799002 821799 1
18 SCREW, (M8 x 10) Stainless Steel Comment: (Handle) 10-4008910
18 SCREW, (M8 x 25) Stainless Steel Comment: (Non Handle) 10-40011149
19 SEAL Comment: (Non Handle) 8282451
20 NOT SOLD SEPARATE, Decal-Shallow Water Drive NSS
21 WASHER 12-19619
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (.875-14) 11-858869 11-30499
24 DECAL, Co-Pilot 37-8237011
25 PIN, Trilobe 17-821539 17-13794, 17-19603
26 BUSHING 23-823507
27 PIN, Pivot, Upper 17-822480
28 STRAP, Tilt Stop Comment: (Non Power Trim) 8217751
29 LINK, Upper-Reverse Lock 821800
30 LEVER, Reverse Lock 8217981
31 NUT, 6-32,11-8M0207777
32 PIN, Reverse Lock 826578 F366886, F366866
33 SPRING, Reverse Lock 24-F366300
34 LINK, Reverse Lock 8M0026107 821805 2
35 WASHER 12-71055
36 ARM, Reverse Lock 825181003 825181 1
37 LOCK, Reverse 8289861
38 NUT, Stainless Steel 10-32,11-8M0204718
39 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
1 ATTACHING KIT, Engine Steering Comment: (Non-Handle) 19608A14
2 SCREW, (.375-24 x 1.500) Comment: (Non-Handle) 10-823919
3 WASHER, (.390 x .546 x .12) Comment: (Non-Handle) 12-8M0109680
4 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Non-Handle) 12-37828
5 NUT, (.375-24) Stainless Steel Comment: (Non-Handle) 11-8M0204726
5 NUT, (.375-24) Brass Comment: (Non-Handle) 11-8M0204726
6 PUCK Comment: (Non-Handle) 822397
7 SWIVEL BRACKET 3410-827402T5
8 BUSHING, Upper 23-8217711
9 FITTING, Grease Comment: (Quanty of 4 on Handle Version) 22-8M0169589
10 BUSHING, Lower 23-821777
11 SEAL 26-8M0205512
12 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
13 CABLE ASSEMBLY Comment: (A = To Screw on Bottom Yoke) 88238A11
14 WASHER 12-19619
15 SCREW, (M8 x 10) Stainless Steel Comment: (Handle) 10-4008910
15 SCREW, (M8 x 25) Stainless Steel Comment: (Non-Handle) 10-40011149
16 SEAL Comment: (Non-Handle) 8282451
17 SEAL KIT Comment: (Non-Handle) 19624A1
18 O-RING, (.583 x .103) Comment: (Non-Handle) 25-29619
19 SPACER Comment: (Non-Handle) 23-78861
20 WASHER 12-19619
21 TILT TUBE 8M0041938 8M0035070, 19614 1
22 NUT, (.875-14) 11-858869 11-30499
23 DECAL, Co-Pilot 37-8237011
24 PIN, Trilobe 17-821539 17-13794, 17-19603
25 BUSHING 23-823507
26 PIN, Pivot, Upper 17-822480
27 SCREW, (#10-16 x .375) 10-878607 10-817626
1 SWIVEL BRACKET Comment: (Black-Short) 3400-8M0084208 3417-822864A 1 (Black-Short)
1 SWIVEL BRACKET Comment: (Black-Long) 3417-822863A1
2 BEARING 23-821124 23-19622
3 SEAL, Oil 26-32911
4 BEARING 23-19606
5 FITTING, Grease 22-8M0169589
6 WASHER 12-52865
7 YOKE, Bottom Comment: (Black) 19654T1
8 RETAINING RING 53-77415
9 SWIVEL PIN ASSEMBLY Comment: (Black-Short) 17-812897A19 17-812897A 7 (Black-Short)
9 SWIVEL PIN ASSEMBLY Comment: (Black-Long) 17-812896A22 17-812896A14, 17-812896A 7 (Black-Long)
10 PIN, Co-Pilot 17-8219872
11 SCREW, (M10 x 30) Comment: (Electric) 10-4000377
12 BRACKET Comment: (Electric) 8M0184092
13 TAB WASHER Comment: (Electric) 14-8M0009820 14-816669F 1 (Electric)
14 ATTACHING KIT, Engine Steering Comment: (Electric) 19608A14
15 SCREW, (.375-24 x 1.500) Comment: (Electric) 10-823919
16 WASHER, (.390 x .546 x .12) Comment: (Electric) 12-8M0109680
17 NUT, (.375-24) Stainless Steel Comment: (Electric) 11-8M0204726
18 WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric) 12-37828
19 NUT, (.375-24) Brass Comment: (Electric) 11-8M0204726
20 WASHER 12-52865
21 PIN, Handle 17-823876 17-88192
22 CABLE ASSEMBLY, Ground 88238A10
23 SCREW, (.250-20 x .500) Stainless Steel 10-41508
24 NOT SOLD SEPARATE, Decal-Serialization NSS

Swivel Tube

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Below is the parts list for Mercury 40 JET Swivel Tube:

Mercury 40 JET Swivel Tube Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL TUBE HEAD, Black 821769T1
1 SWIVEL TUBE HEAD, Gray 821769T2
2 BRACKET ASSEMBLY, Steering 816667A2
3 TAB WASHER 14-8M0009820 14-816669F 1
4 SCREW, (M10 x 30) 10-4000377
5 NUT, (.375-24) Stainless Steel 11-8M0204726
6 LEVER, Co-Pilot 823792
7 WASHER 12-29330
8 ROD, Threaded 821961
9 BRAKE PLATE 821957
10 DISC 8165621
11 PLATE, Swivel Head 8M0007471 823791
12 DISC 8165621
13 SHOULDER SCREW, Hex 10-768042
1 SWIVEL TUBE HEAD, Black 821769T1
1 SWIVEL TUBE HEAD, Gray 821769T2
2 BRACKET Comment: (Non-Handle) 8M0184092
3 TAB WASHER Comment: (Non-Handle) 14-8M0009820 14-816669F 1 (Non-Handle)
4 SCREW, (M10 x 30) Comment: (Non-Handle) 10-4000377
5 NUT, (.375-24) Stainless Steel 11-8M0204726
6 LEVER 823792
7 WASHER 12-29330
8 ROD, Threaded 821961
9 BRAKE PLATE 821957
10 DISC 8165621
11 PLATE 8M0007471 823791
12 DISC 8165621
13 SHOULDER SCREW, Hex 10-768042
14 BUMPER 8M0156878

Throttle Lever and Linkage

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Below is the parts list for Mercury 40 JET Throttle Lever and Linkage:

Mercury 40 JET Throttle Lever and Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle 42946T1
2 SCREW, Adjusting (M5 x 35) 10-817582 10-814775, 10-42977
3 NUT, (M5) Stainless Steel 11-400211
4 INSERT 42927
5 WASHER Comment: (Non-Handle) 12-35459
6 NUT, (M6) Stainless Steel Comment: (Non-Handle) 11-401386
7 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
8 NUT, (M6) Stainless Steel 11-400212
9 CAP 42942
10 BUSHING 23-812930A1
11 NOT SOLD SEPARATE, Insert NSS
12 SCREW, (M10 x 45) 10-4007180
13 BUSHING 23-8M0215006
14 SPRING 24-55162
15 WASHER 12-42980
16 LEVER, Spark Advance 19663T02
17 ROD, Spark Advance 878172 42918
18 SWIVEL BASE 93254
19 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
20 NUT, (M6) Stainless Steel 11-400212
21 CAP 42942
22 SWIVEL BALL 93421
23 STUD 16-8161949
24 SPRING Comment: (Electric) 24-817702
25 CAM ASSEMBLY, Throttle 828160A2
26 BUSHING 23-8M0215006
27 ROD, Throttle 878174 828159
28 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
29 NUT, (M6) Stainless Steel 11-401386
30 WASHER Comment: (Electric) (Non-Handle) 12-828494
31 BRACKET Comment: (Handle Versions) 8214943
32 SCREW, (M6 x 16) Comment: (Handle Versions) 10-4006731
1 LEVER, Throttle 42946T1
2 SCREW, Adjusting (M5 x 35) 10-817582 10-814775, 10-42977
3 NUT, (M5) Stainless Steel 11-400211
4 INSERT 42927
5 WASHER 12-35459
6 NUT, (M6) Stainless Steel 11-401386
7 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
8 NUT, (M6) Stainless Steel 11-400212
9 CAP 42942
10 BUSHING 23-812930A1
11 NOT SOLD SEPARATE, Insert NSS
12 SCREW, (M10 x 45) 10-4007180
13 BUSHING 23-8M0215006
14 SPRING 24-55162
15 WASHER 12-42980
16 LEVER, Spark Advance 19663T02
17 ROD, Spark Advance 878172 42918
18 SWIVEL BASE 93254
19 SCREW, Adjusting (M6 x 55) 10-814776 10-42978
20 NUT, (M6) Stainless Steel 11-400212
21 CAP 42942
22 SWIVEL BALL 93421
23 STUD 16-8161949
24 SPRING 24-817702
25 CAM ASSEMBLY, Throttle 828160A2
26 ROD, Throttle 878174 828159
27 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
28 NUT, (M6) Stainless Steel 11-401386
29 WASHER 12-828494

Throttle Linkage

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Below is the parts list for Mercury 40 JET Throttle Linkage:

Mercury 40 JET Throttle Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 BUMPER, Throttle Stop 822458
2 WASHER 12-42980
3 BUMPER, Throttle Stop 822458
4 LEVER, Throttle Control 8M0041742 821385 1
5 BALL, Threaded 8235695
6 BUSHING 23-812930A1
7 NOT SOLD SEPARATE, Insert NSS
8 SCREW, (M10 x 45) 10-4007180
9 NUT, (M6) Stainless Steel 11-401386
10 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
11 RETAINER, Cable 822459
12 INSERT 42927
13 PIN 17-8224561
14 LINK, Throttle Control 881227A4
15 SOCKET 817428 830875
16 NUT, Brass 10-32,11-45076
17 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
18 SCREW, (M6 x 16) 10-4006731
19 BRACKET, Throttle Cable 8214943
20 SPARK ARM 853926
21 CAM, Throttle 853925
22 SPRING 24-42164
23 BUSHING 23-823807 23-42806
24 WAVE WASHER 13-99611
25 SCREW, (M6 x 35) 10-4000332
26 SCREW, (M5 x 35) 10-40019111
27 NUT, (M5) Stainless Steel 11-400211
28 SPARK CONTROL LINK Comment: (Use with Carburetors WME-97/98/99) 881227A05
29 SOCKET 817428 830875
30 NUT, Brass 10-32,11-45076

Tiller Handle

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Below is the parts list for Mercury 40 JET Tiller Handle:

Mercury 40 JET Tiller Handle Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 822148A1
2 PULLEY 822150
3 NOT SOLD SEPARATE, Case NSS
4 SCREW, (#10-16 x .500) 10-878608 10-812832
5 CABLE, Throttle 432425
6 CABLE, Throttle 432427
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER 8M0072298 822407F 1
10 BUSHING 23-821477
11 ARM, Steering Handle 822325T1
11 ARM, Steering Handle Comment: (Greenland) 828813T1
- DECAL, Lanyard, Black 37-8M0032728
12 RETAINER 822441
13 SCREW, (M5 x 16) Stainless Steel 10-40011107
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle 892995 821971
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 TILLER TUBE 821463T01 821463A 1
18 TILLER TUBE Comment: (Greenland) 8M0138696
19 DECAL Comment: (Turtle/Rabbit) 37-8242004
20 HANDLE, Throttle 821465
21 GRIP 8M0221732
22 SWITCH, Stop 87-8M0104611 87-823609A 2
22 SWITCH ASSEMBLY Comment: (Greenland) 87-8M0104614 87-823609A14, 87-823609A13 (Greenland)
23 SCREW, (M10 x 90) 10-82484890
24 TAB WASHER 14-8M0009820 14-816669F 1
25 CLIP 823687
26 BUMPER 8M0156878
27 BRACKET, Tiller 821455A4
28 PLUG, Stop Switch 19-17230
29 WAVE WASHER 13-826792 13-34678 1, 13-822144
30 BUSHING 23-821477
31 WASHER 12-827314
1 COVER KIT, Pulley Case 822148A7
2 PULLEY 822150
3 NOT SOLD SEPARATE, Case NSS
4 SCREW, (#10-16 x .500) 10-878608 10-812832
5 CABLE ASSEMBLY, Throttle (28.50 Inches) 4324212
6 CABLE ASSEMBLY, Throttle (30.00 Inches) 4324213
7 SLEEVE, (12.00 Inches) 85-960099
8 SCREW, (M8 x 25 MM) 10-82526225
9 COVER Comment: (Black) 8M0072298 822407F 1 (Black)
10 BUSHING 23-821477
11 ARM, Steering Handle Comment: (Black) 828813T1
- DECAL, Lanyard, Black 37-8M0032728
12 RETAINER 822441
13 SCREW, (M5 x 16) Stainless Steel 10-40011107
14 SCREW, (M6 x 25) 10-8M0204707
15 LOCK, Throttle 892995 821971
16 SPRING 24-96203
17 KNOB, Throttle 821972T 821972
18 TILLER TUBE 8M0138696
19 DECAL Comment: (Turtle/Rabbit) 37-8242004
20 HANDLE, Throttle 821465
21 GRIP 8M0221732
22 SWITCH, Stop 87-8M0104614 87-823609A14, 87-823609A13
23 SCREW, (M10 x 110) 10-824848110 10-853473
24 TAB WASHER 14-8M0009820 14-816669F 1
25 CLIP 823687
26 SPACER 23-828569 23-8M0010932
27 BRACKET, Tiller Comment: (Black) 821455A4
28 WAVE WASHER 13-826792 13-34678 1, 13-822144
29 BUSHING 23-821477
30 WASHER 12-827314
31 SWITCH 87-11083A31
32 RETAINER, Brass 8M0032846 12044 1
33 LANYARD ASSEMBLY 15920Q54

Tools, Special

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Below is the parts list for Mercury 40 JET Tools, Special:

Mercury 40 JET Tools, Special Diagram
Position No. Part Name OEM Number Supersedes
- CARTRIDGE Comment: (Electrical/Ignition) 91-8226086
- FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) 91-52344
- PULLER ASSEMBLY Comment: (Electrical/Ignition) 91-849154T1
- MULTI METER Comment: (Electrical/Ignition) 91-99750A1
- SERVICE TACHOMETER Comment: (Electrical/Ignition) 91-59339
- TESTER, Eight Chamber, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
- GAP TOOL, Single Chamber, Single Chamber Comment: (Electrical/Ignition) 91-63998A1
- TACH INTERFACE MODULE Comment: (Electrical/Ignition) 91-825824A2
- TIMING LIGHT Comment: (Electrical/Ignition) 91-99379
- HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) 84-825207A1
- HARNESS ASSEMBLY Comment: (Electrical/Ignition) 84-825207A2
- NOT SOLD SEPARATE, Collect (Snap-On - CG41-14) Comment: (Trim/Tilt System) NSS
- NOT SOLD SEPARATE, Expanding Rod (Snap-On - CG41-11) Comment: (Trim/Tilt System) NSS
- DOWN PRESSURE KIT Comment: (Trim/Tilt System) 91-822778A3
- SPANNER WRENCH Comment: (Trim/Tilt System) 91-74951
- HEAT LAMP Comment: (Trim/Tilt System) 91-63209
- GAUGE TOOL Comment: (Powerhead) 91-29287
- SLEEVE Comment: (Powerhead) 91-55919
- FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Powerhead) 91-52344
- PULLER ASSEMBLY Comment: (Powerhead) 91-849154T1
- LIFTING EYE Comment: (Powerhead) 91-904551
- INSTALLER KIT Comment: (Powerhead) 91-77109A3
- REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) 91-52952T1
- INSTALLER KIT, Piston Pin Comment: (Powerhead) 91-74607A3
- EXPANDER TOOL, Piston Ring Comment: (Powerhead) 91-24697
- STAND TOOL, Powerhead Comment: (Powerhead) 91-827001A1
- CAP TOOL, Flywheel Puller Comment: (Powerhead) 91-24161
- TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) 91-66274
- BEARING, Thrust Comment: (Gear Housing) 31-85560
- INSTALLER TOOL, Seal Comment: (Gear Housing) 91-817007T 91-817007 (Gear Housing)
- PULLER KIT, Bearing Comment: (Gear Housing) 91-31229A7
- NUT, (.625-18) Comment: (Gear Housing) 11-24156
- PLATE Comment: (Gear Housing) 91-29310
- WASHER Comment: (Gear Housing) 12-34961
- WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) 91-36571T
- DRIVER HEAD TOOL Comment: (Gear Housing) 91-37312T
- DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) 91-37323
- REMOVER TOOL, Bearing Comment: (Gear Housing) 91-13779
- HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-825196
- INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-826872
- INSTALLER TOOL, Oil Seal Comment: (Gear Housing) 91-825197T 91-825197 (Gear Housing)
- MANDREL Comment: (Gear Housing) 91-825198
- INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) 91-817011T 91-817011 (Gear Housing)
- PILOT Comment: (Gear Housing) 91-825199
- PULLER, Water Pump Comment: (Gear Housing) 91-27780
- PULLER PLATE, Universal Comment: (Gear Housing) 91-37241
- HOOK TOOL, Spring Comment: (Gear Housing) 91-825200A1
- TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) 91-66274
- TOOL BAG Comment: (Seapro/Marathon) 56-817383A1
- GAUGE TOOL, Carburetor 91-36392
- ADAPTOR TOOL, Direct Voltage Comment: (Electrical/Ignition) 91-890451
- FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) 91-52344
- PULLER ASSEMBLY Comment: (Electrical/Ignition) 91-849154T1
- MULTI METER Comment: (Electrical/Ignition) 91-99750A1
- SWITCH ASSEMBLY Comment: (Electrical/Ignition) 91-52024A1
- SERVICE TACHOMETER Comment: (Electrical/Ignition) 91-59339
- TESTER, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
- GAP TOOL, Single Chamber Comment: (Electrical/Ignition) 91-63998A1
- TESTER, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
- TIMING LIGHT Comment: (Electrical/Ignition) 91-99379
- HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) 84-825207A1
- NOT SOLD SEPARATE, Snap On (CG41-14) Comment: (Trim/Tilt System) NSS
- NOT SOLD SEPARATE, Snap On (CG41-11) Comment: (Trim/Tilt System) NSS
- DOWN PRESSURE KIT Comment: (Trim/Tilt System) 91-822778A3
- MULTI METER Comment: (Trim/Tilt System) 91-99750A1
- SPANNER WRENCH Comment: (Trim/Tilt System) 91-74951
- HEAT LAMP Comment: (Trim/Tilt System) 91-63209
- GAUGE TOOL Comment: (Powerhead) 91-29287
- SLEEVE Comment: (Powerhead) 91-55919
- PULLER ASSEMBLY Comment: (Powerhead) 91-849154T1
- LIFTING EYE Comment: (Powerhead) 91-904551
- INSTALLER KIT Comment: (Powerhead) 91-77109A3
- REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) 91-52952T1
- INSTALLER KIT, Piston Pin Comment: (Powerhead) 91-74607A3
- EXPANDER TOOL, Piston Ring Comment: (Powerhead) 91-24697
- TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) 91-66274
- PULLER PLATE, Universal Comment: (Powerhead) 91-37241
- PULLER ASSEMBLY, Slide Hammer Comment: (Gear Housing) 91-34569A1
- BEARING, Thrust Comment: (Gear Housing) 31-85560
- TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) 91-66274
- INSTALLER TOOL, Water Pump Base Seal Comment: (Gear Housing) 91-817006
- WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) 91-14310T1
- INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-8M0053505 91-78473 (Gear Housing)
- INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-196601
- INSTALLER TOOL, Seal Comment: (Gear Housing) 91-817007T 91-817007 (Gear Housing)
- PILOT Comment: (Gear Housing) 91-825199
- INSTALLATION TOOL, Bearing Comment: (Gear Housing) 91-13945
- INSTALLATION TOOL, Bearing Comment: (Gear Housing) 91-14309T02
- TOOL, Preload Comment: (Gear Housing) 91-14311A04
- PULLER ASSEMBLY Comment: (Gear Housing) 91-83165T
- TOOL KIT, Bearing Race Comment: (Gear Housing) 91-14308T02
- PULLER KIT, Bearing Comment: (Gear Housing) 91-31229A7
- NUT, (.625-18) Comment: (Gear Housing) 11-24156
- MANDREL Comment: (Gear Housing) 91-15755T
- DRIVE HEAD TOOL Comment: (Gear Housing) 91-36569T
- DRIVER HEAD TOOL Comment: (Gear Housing) 91-37312T
- DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) 91-37323
- WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) 91-36571T
- MANDREL Comment: (Gear Housing) 91-37350T
- PLATE Comment: (Gear Housing) 91-29310
- WASHER Comment: (Gear Housing) 12-34961
- RETAINING TOOL, Bearing Comment: (Gear Housing) 91-43506T
- HOOK TOOL, Spring Comment: (Gear Housing) 91-825200A1
- ADAPTER KIT, Dial Indicator Comment: (Gear Housing) 91-83155
- DIAL INDICATOR TOOL Comment: (Gear Housing) 91-58222A1
- REMOVER TOOL, Bearing Comment: (Gear Housing) 91-13779
- DRIVER TOOL, Bearing Cup Comment: (Gear Housing) 91-817009T 91-817009, 91-31361 (Gear Housing)
- HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-817070
- HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-825196
- INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-817005
- INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-826872
- DRIVER TOOL, Bearing Comment: (Gear Housing) 91-817058A1
- INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) 91-817011T 91-817011 (Gear Housing)
- DRIVER TOOL, Oil Seal Comment: (Gear Housing) 91-13949
- DRIVER, Oil Seal Comment: (Gear Housing) 91-31108T
- INSTALLER TOOL, Oil Seal Comment: (Gear Housing) 91-825197T 91-825197 (Gear Housing)
- MANDREL Comment: (Gear Housing) 91-825198
- LOCATION TOOL, Pinion Gear Comment: (Gear Housing) 91-817008A2
- LOCATION TOOL, Pinion Comment: (Gear Housing) 91-12349A05
- PULLER Comment: (Gear Housing) 91-27780
- PULLER BOLT TOOL, Bearing Carrier Comment: (Gear Housing) 91-85716
- PULLER JAW ASSEMBLY Comment: (Gear Housing) 91-46086A1
- PULLER PLATE, Universal Comment: (Gear Housing) 91-37241
- INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-8M0053505 91-78473 (Gear Housing)
- INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-196601
- INSTALLER TOOL, Seal Comment: (Gear Housing) 91-817007T 91-817007 (Gear Housing)
- PILOT Comment: (Gear Housing) 91-825199
- INSTALLATION TOOL, Bearing Comment: (Gear Housing) 91-13945
- INSTALLATION TOOL, Bearing Comment: (Gear Housing) 91-14309T02
- TOOL, Preload Comment: (Gear Housing) 91-14311A04
- PULLER ASSEMBLY Comment: (Gear Housing) 91-83165T
- TOOL KIT, Bearing Race Comment: (Gear Housing) 91-14308T02
- PULLER KIT, Bearing Comment: (Gear Housing) 91-31229A7
- NUT, (.625-18) Comment: (Gear Housing) 11-24156
- MANDREL Comment: (Gear Housing) 91-15755T
- DRIVE HEAD TOOL Comment: (Gear Housing) 91-36569T
- DRIVER HEAD TOOL Comment: (Gear Housing) 91-37312T
- DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) 91-37323
- WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) 91-36571T
- MANDREL Comment: (Gear Housing) 91-37350T
- PLATE Comment: (Gear Housing) 91-29310
- WASHER Comment: (Gear Housing) 12-34961
- RETAINING TOOL, Bearing Comment: (Gear Housing) 91-43506T
- HOOK TOOL, Spring Comment: (Gear Housing) 91-825200A1
- ADAPTER KIT, Dial Indicator Comment: (Gear Housing) 91-83155
- DIAL INDICATOR TOOL Comment: (Gear Housing) 91-58222A1
- REMOVER TOOL, Bearing Comment: (Gear Housing) 91-13779
- DRIVER TOOL, Bearing Cup Comment: (Gear Housing) 91-817009T 91-817009, 91-31361 (Gear Housing)
- HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-817070
- HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-825196
- INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-817005
- INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-826872
- DRIVER TOOL, Bearing Comment: (Gear Housing) 91-817058A1
- INSTALLER TOOL, Needle Bearing Comment: (Gear Housing) 91-817011T 91-817011 (Gear Housing)
- DRIVER TOOL, Oil Seal Comment: (Gear Housing) 91-13949
- DRIVER, Oil Seal Comment: (Gear Housing) 91-31108T
- INSTALLER TOOL, Oil Seal Comment: (Gear Housing) 91-825197T 91-825197 (Gear Housing)
- MANDREL Comment: (Gear Housing) 91-825198
- LOCATION TOOL, Pinion Gear Comment: (Gear Housing) 91-817008A2
- LOCATION TOOL, Pinion Comment: (Gear Housing) 91-12349A05
- PULLER Comment: (Gear Housing) 91-27780
- PULLER JAW ASSEMBLY Comment: (Gear Housing) 91-46086A1
- PULLER PLATE, Universal Comment: (Gear Housing) 91-37241
- PULLER ASSEMBLY 91-849154T1
- TOOL BAG Comment: (Seapro/Marathon) 56-817383A1
- ADAPTOR TOOL, Direct Voltage Comment: (Electrical/Ignition) 91-890451
- FLYWHEEL HOLDER TOOL, Teeth Type Comment: (Electrical/Ignition) 91-52344
- MULTI METER Comment: (Electrical/Ignition) 91-99750A1
- SWITCH ASSEMBLY Comment: (Electrical/Ignition) 91-52024A1
- SERVICE TACHOMETER Comment: (Electrical/Ignition) 91-59339
- TESTER, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
- GAP TOOL, Single Chamber Comment: (Electrical/Ignition) 91-63998A1
- TESTER, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
- TIMING LIGHT Comment: (Electrical/Ignition) 91-99379
- HARNESS ASSEMBLY, TPI/CDM Test Comment: (Electrical/Ignition) 84-825207A1
- NOT SOLD SEPARATE (Snap On- CG41-14) Comment: (Trim/Tilt System) NSS
- NOT SOLD SEPARATE (Snap On- CG41-11) Comment: (Trim/Tilt System) NSS
- DOWN PRESSURE KIT Comment: (Trim/Tilt System) 91-822778A3
- MULTI METER Comment: (Trim/Tilt System) 91-99750A1
- SPANNER WRENCH Comment: (Trim/Tilt System) 91-74951
- HEAT LAMP Comment: (Trim/Tilt System) 91-63209
- GAUGE TOOL Comment: (Powerhead) 91-29287
- SLEEVE Comment: (Powerhead) 91-55919
- LIFTING EYE Comment: (Powerhead) 91-904551
- INSTALLER KIT Comment: (Powerhead) 91-77109A3
- REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) 91-52952T1
- INSTALLER KIT, Piston Pin Comment: (Powerhead) 91-74607A3
- EXPANDER TOOL, Piston Ring Comment: (Powerhead) 91-24697
- STAND TOOL, Powerhead Comment: (Powerhead) 91-25821T1
- TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) 91-66274
- PULLER PLATE, Universal Comment: (Powerhead) 91-37241
- PULLER ASSEMBLY, Slide Hammer Comment: (Gear Housing) 91-34569A1
- BEARING, Thrust Comment: (Gear Housing) 31-85560
- TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) 91-66274
- INSTALLER TOOL, Water Pump Base Seal Comment: (Gear Housing) 91-817006
- WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) 91-14310T1

Top Cowl

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Below is the parts list for Mercury 40 JET Top Cowl:

Mercury 40 JET Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (Black-Manual) 4011-821528T5
1 TOP COWL ASSEMBLY Comment: (Silver-Manual) 4011-821528T11 4011-821528A11, 4011-821528A 6 (Silver-Manual)
2 TOP COWL ASSEMBLY Comment: (Black-Electric) 4011-821528T7
2 TOP COWL ASSEMBLY Comment: (Silver-Electric) 4011-821528T8
3 LATCH Comment: (Black) 825742F1
3 LATCH Comment: (Silver) 825742F3
4 SCREW, (M4 x 14.5) 10-8231871
5 LOCKWASHER, Stainless Steel 8,13-26995
6 NUT, (M4) 11-8237515
7 SEAL, Cowl 8M0043406 826076 1
8 SOUND BLANKET KIT, (Top/Side)(Hot Glue Adhesive) 821530A02 821530A 1
8 SOUND BLANKET KIT, (Top/Side)(Pre-Applied Pressure Sensitive Adhesive) 821530A02 821530A 1
9 NOT SOLD SEPARATE, Front Sound Blanket NSS
10 NOT SOLD SEPARATE, Side/Rear Sound Blanket NSS
11 ROPE AND HANDLE KIT, Manual Starting 47341A11
12 NOT SOLD SEPARATE, Rope NSS
13 NOT SOLD SEPARATE, Envelope NSS
14 BRACKET ASSEMBLY, Latch Roller, Roller Latch 893763 18173
15 SCREW, (M6 x 16) 10-4006731
16 SCREW, (M6 x 16) 10-4006731
17 BRACKET 8M0038412 822426 1
18 SCREW, (M4 x 14.5) 10-8231871
19 LOCKWASHER, Stainless Steel 8,13-26995
20 NUT, (M4) 11-8237515
21 NOT SOLD SEPARATE, Duct-Air Inlet NSS
22 CAP, Plug 19-815784 22-14685
23 SCREW, (M6 x 16) 10-4006731
24 NOT SOLD SEPARATE, Double Sided NSS
25 SHIELD, Air Inlet Comment: (Black) 100-8M0053822 821529F 1 (Black)
25 SHIELD, Air Inlet Comment: (Silver) 821529T3
26 NOT SOLD SEPARATE, Window-Oil Sight Gauge NSS
27 DECAL, F-N-R Shift 37-82409316
1 TOP COWL ASSEMBLY Comment: (Black)(Electric) 100-8M0107150
1 TOP COWL ASSEMBLY Comment: (Silver)(Electric) 4019-825239T14 4019-825239A14 (Silver)(Electric)
2 TOP COWL ASSEMBLY Comment: (Black)(Manual) 4019-825239T11 4019-825239A11 (Black)(Manual)
2 TOP COWL ASSEMBLY Comment: (Silver)(Manual) 4019-825239T12 4019-825239A12 (Silver)(Manual)
3 BRACKET, Cowl Support Comment: (Rear) 8M0041044 813549F 3 (Rear)
4 SPACER, Bracket 828433T 828433
5 SCREW 10-83208630
6 NUT 11-400632
7 BRACKET ASSEMBLY, Latch Roller 893763 18173
8 SCREW, (M6 x 16) 10-4006731
9 MOUNT 813546003 813546 2
10 ROPE AND HANDLE KIT, Manual Starting 47341A11
11 BRACKET, Cowl Support - Front Comment: (Front) 8M0041646 828468 (Front)
12 LATCH KEEPER 828503
13 SCREW 10-83208616
14 NUT 11-400632
15 DUCT, Air Inlet 8M0038217 892844, 828178
16 NOT SOLD SEPARATE, Induction Insert NSS
17 SCREW, (.250-20 x .875) 10-F2317
18 SEAL 8M0043404 831905
19 GAUGE KIT, Oil Level Comment: (Electric) 813504A1
20 GROMMET Comment: (Electric) 813505
21 RETAINER Comment: (Electric) 113171
22 NUT Comment: (Electric) 11-65110
23 SOUND BLANKET KIT (Hot Glue Adhesive) 828180A02 828180A 1
23 SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive) 828180A02 828180A 1
24 NOT SOLD SEPARATE, Starboard and Rear NSS
25 NOT SOLD SEPARATE, Port and Rear NSS
26 NOT SOLD SEPARATE, Tape NSS
27 DECAL, F-N-R Shift 37-82409316

Transom Bracket(Electric)

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Below is the parts list for Mercury 40 JET Transom Bracket(Electric):

Mercury 40 JET Transom Bracket(Electric) Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom Comment: (Black-Port) 3418-822866T04 3418-822866A 1 (Black-Port)
2 FITTING, Grease 22-8M0169588
3 PIN, Groove 17-99604
4 BRACKET, Transom Comment: (Black-Starboard) 3418-822865T05 3418-822865F 2 (Black-Starboard)
5 LEVER ASSEMBLY, Tilt Lock Comment: (Black) 893704T01 19618A 2 (Black)
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: (Black) 812709 812709T, 812709F 1 (Black)
10 PIN, Groove 17-99615
11 WASHER 12-19619
12 BRACKET, Anchor (Black) Comment: SN# 1B267730 & Below 18486F5
12 BRACKET, Anchor (Black) Comment: SN# 0P413370 & Below 18486F5
12 BRACKET KIT, Anchor (Black) Comment: SN# 1B267731 & Up 18486A08
12 BRACKET KIT, Anchor (Black) Comment: SN# 0P413371 & Up 18486A08
13 ANODE KIT 97-818298Q1
14 SCREW, (M6 x 25) 10-8M0204707
15 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
16 SCREW, (M8 x 30) 10-85594030
17 SCREW, (M8 x 35) 10-8M0000586
18 WASHER, (.330 x .560 x .060) Stainless Steel 12-843108
19 NUT, (M8) Stainless Steel 11-401388
20 PIN ASSEMBLY, Tilt Lock Comment: (Non Power Trim) 17-8M0026068 17-49930A 1 (Non Power Trim)
21 SPRING Comment: (Non Power Trim) 24-821461
22 TILT TUBE 8M0041938 8M0035070, 19614 1
23 NUT, (.875-14) 11-858869 11-30499
24 SCREW, (.500-20 x 4.00) 10-814259
25 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
26 NUT, (.500-20) 11-82671117
27 LINK Comment: (Non Power Trim) 8M0084737
28 LEVER ASSEMBLY, Tilt Comment: (Non Power Trim) 19615A05
29 BUSHING Comment: (Non Power Trim) 23-812707 23-71984, 23-F286818, 23-F286828, F480818 (Non Power Trim)
30 WASHER, (.520 x .850 x .060) Nylon - Black Comment: (Non Power Trim) 12-8M0042643 12-19605 (Non Power Trim)
31 WAVE WASHER Comment: (Non Power Trim) 13-99611
32 TILT KNOB Comment: (Non Power Trim) 8M0007469 19621 (Non Power Trim)
33 SCREW, (.375-16 x .62) Comment: (Non Power Trim) 10-19611
34 DECAL, Tilt Lock Comment: (Non Power Trim) 37-830253 37-814743 3, 37-826546 (Non Power Trim)
35 SEAL KIT 19624A1
36 O-RING, (.583 x .103) 25-29619
37 SPACER 23-78861
38 CLIP Comment: (Power Trim) 54-22740
39 C WASHER Comment: (Power Trim) 8M0084613 69205 (Power Trim)
40 SCREW, (#10-16 x .500) Comment: (Power Trim) 10-878608 10-812832 (Power Trim)

Trim Switch Kit

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Below is the parts list for Mercury 40 JET Trim Switch Kit:

Mercury 40 JET Trim Switch Kit Diagram
Position No. Part Name OEM Number Supersedes
- SWITCH KIT, Trim (10.00 Feet) 87-18286A18
1 RETAINER 18861
2 ADAPTOR 814820 812978
3 NOT SOLD SEPARATE, Switch NSS
4 FUSE, 20 Ampere 88-8M0207796
5 CABLE ASSEMBLY 84-95084A2
6 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
7 SCREW, (#10-32 x 2.25) 10-19209
7 SCREW, (#10-16 x 2.25) 10-813523

X-Long Components

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Below is the parts list for Mercury 40 JET X-Long Components:

Mercury 40 JET X-Long Components Diagram
Position No. Part Name OEM Number Supersedes
1 NUT, (M10) 11-40140
2 STUD, (M10 x 130) 16-8168665
2 STUD, (M10 x 120) 16-8M0034425
3 SPACER, Driveshaft Housing Extension 824072A1
4 PIN, Dowel 17-821327
5 TUBE ASSEMBLY, Water - Extension 824082A1
6 O-RING, (.796 x .139) 25-8M0204645
7 SEAL 26-824084
- SEAL KIT 823547A2

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For Mercury Owners:

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About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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