Mercury 40 EFI (4 CYL.)(4-STROKE) (0P401000 THRU 0P515896) Outboard Motor Parts Diagram & Catalog – Free PDF Download
Accessories
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Accessories:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | OIL (Case) | 92-8M0078616 | 92-858045Q01, 92-802833Q 1 |
- | HOSE ASSEMBLY, Fuel (8 Feet) (With Quick Disconnect) | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) (With Quick Disconnect) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 |
- | HOSE ASSEMBLY, Fuel (8 Feet) (With Quick Disconnect Engine End Only) | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) (With Quick Disconnect Engine End Only) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 |
- | HOSE ASSEMBLY, Fuel (12 Feet) (No Fittings) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 |
- | HOSE ASSEMBLY, Fuel (8 Feet) (Supplied With Engine) | 32-877680Q8 | |
- | ATTACHING KIT, Remote Control Comment: Vertical Shift Shaft Operation | 859185A2 | |
- | ATTACHING KIT, Remote Control Comment: Rotary Shift Shaft Operation | 859185A04 | |
- | SENDER KIT, Oil Pressure | 8M0068785 | 828019A 1 |
- | SENDER KIT, Power Trim | 821400A2 | |
- | POWER TRIM KIT | 8M0055003 | 830150A11 |
- | BRACKET ASSEMBLY, Steering (Without Carrying Handle) | 816667A2 | |
- | EXTENSION KIT, (22.5) (Converts 20 Inch to 22-1/2 Inch) | 824072A5 | |
- | TILLER HANDLE KIT, Push-Pull Shift | 821455A17 | 821455A13 |
- | TILLER HANDLE KIT, Rotary Shift | 821455A24 | 821455A15 |
- | KEY SWITCH KIT, Remote Ignition | 15000A14 | |
- | DIAGRAM SET, Colored | 90-899697A01 | |
- | OIL (Case) | 92-8M0078616 | 92-858045Q01, 92-802833Q 1 |
- | REMOTE KEY SWITCH KIT, Ignition | 15000A14 | |
- | HOSE ASSEMBLY, Fuel (8 Feet) (With Quick Disconnect) | 32-877680Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) (With Quick Disconnect) | 32-877680Q12 | 32-858620Q12, 32-858620A12, 32-827927A12 |
- | HOSE ASSEMBLY, Fuel (8 Feet) (With Quick Disconnect Engine End Only) | 32-877681Q8 | |
- | HOSE ASSEMBLY, Fuel (12 Feet) (With Quick Disconnect Engine End Only) | 32-877681Q12 | 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 |
- | HOSE ASSEMBLY, Fuel (12 Feet) (No Fittings) | 32-877683Q12 | 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 |
- | ATTACHING KIT, Remote Control | 880093A2 | |
- | SENDER KIT, Oil Pressure | 8M0068785 | 828019A 1 |
- | SENDER KIT, Power Trim | 821400A2 | |
- | POWER TRIM KIT | 8M0055008 | 855654A 5 |
- | TILLER HANDLE KIT Comment: SN# 1B226999 & Below | 880095A05 | 880095A 2 SN# 1B226999 & Below |
- | TILLER HANDLE KIT Comment: SN# 0P400999 & Below | 880095A05 | 880095A 2 SN# 0P400999 & Below |
- | TILLER HANDLE KIT Comment: SN# 1B227000 & Up | 880095A04 | 880095A03 SN# 1B227000 & Up |
- | TILLER HANDLE KIT Comment: SN# 0P401000 & Up | 880095A04 | 880095A03 SN# 0P401000 & Up |
- | KEY SWITCH KIT, Remote Ignition Comment: SN# 1B226999 & Below | 15000A7 | |
- | KEY SWITCH KIT, Remote Ignition Comment: SN# 0P400999 & Below | 15000A7 | |
- | KEY SWITCH KIT, Remote Ignition Comment: SN# 1B227000 & Up | 15000A14 | |
- | KEY SWITCH KIT, Remote Ignition Comment: SN# 0P401000 & Up | 15000A14 | |
- | BRACKET ASSEMBLY, Steering (Without Carrying Handle) | 816667A2 | |
- | EXTENSION KIT Comment: (Non-Bigfoot - Converts 20 Inch to 22-1/2 Inch) | 816696A12 | |
- | EXTENSION, Water Tube | 8174012 | |
- | DRIVESHAFT | 45-880184 | |
- | SHIFT SHAFT | 880185 | |
- | EXTENSION KIT, Driveshaft - 5 Inch Comment: (Bigfoot - Converts 20 Inch to 25 Inch) | 12092A18 | |
- | CONVERSION KIT, X-Long-Bigfoot | 12092A20 |
Adaptor Plate
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Adaptor Plate:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | DIPSTICK | 8M0162935 | |
2 | DIPSTICK TUBE | 825989003 | 825989 2 |
3 | SEAL | 8560552 | |
4 | HEAT SHIELD | 8289151 | |
5 | PIN, Dowel | 17-23784 | |
6 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
7 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
8 | SEAL, Oil Comment: (Short) | 26-828932 | 26-821756 (Short) |
8 | SEAL, Oil Comment: (Long) | 26-66301 | |
9 | BUSHING Comment: (Short) | 23-856743 | |
9 | BUSHING Comment: (Long) | 23-859594 | |
10 | PLUG, (.500-14) | 22-889567 | |
11 | ADAPTOR PLATE ASSEMBLY | 825228A17 | 825228T 9 |
12 | PLUG | 19-822464 | |
13 | HOSE, (57.00 Inches Bulk) (Cut to 17 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
14 | FITTING | 22-291112 | |
15 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
16 | BODY, Oil Pressure Relief | 8M0210772 | |
17 | PLATE, Top Oil Pickup | 893765 | 854789 |
18 | HOSE, Oil Pickup | 32-854793 | |
19 | BAFFLE, Oil Pick-up | 893700 | 854791 1 |
20 | CLAMP | 54-855228 | 54-888988014 |
21 | SCREW, (M6 x 55) | 10-4007455 | |
22 | GASKET | 27-8M0213113 | |
23 | O-RING | 25-845746 | |
24 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
25 | GROMMET Comment: (Non-Power Trim) | 25-8M0179867 | |
25 | GROMMET Comment: (Power Trim) | 25-19565002 | |
26 | GROMMET (Short) | 25-822408001 | 25-822408 |
- | GASKET SET | 27-859352A02 | |
1 | DIPSTICK | 8M0162935 | |
2 | DIPSTICK TUBE | 825989003 | 825989 2 |
3 | SEAL | 8560552 | |
4 | HEAT SHIELD | 8289151 | |
5 | PIN, Dowel | 17-23784 | |
6 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
7 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
8 | SEAL, Oil | 26-66301 | |
9 | BUSHING | 23-859594 | |
10 | PLUG, (.500-14) | 22-889567 | |
11 | ADAPTOR PLATE ASSEMBLY | 825228A17 | 825228T 9 |
12 | PLUG | 19-822464 | |
13 | HOSE, (57.00 Inches Bulk) (Cut to 17 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
14 | FITTING | 22-291112 | |
15 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
16 | BODY, Oil Pressure Relief | 8M0210772 | |
17 | PLATE, Top Oil Pickup | 893765 | 854789 |
18 | HOSE, Oil Pickup | 32-854793 | |
19 | BAFFLE, Oil Pick-up | 893700 | 854791 1 |
20 | CLAMP | 54-855228 | 54-888988014 |
21 | SCREW, (M6 x 55) | 10-4007455 | |
22 | GASKET | 27-8M0213113 | |
23 | O-RING | 25-845746 | |
24 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
25 | GROMMET | 25-19565002 | |
- | GASKET SET | 27-883599A02 |
Attaching Kit - Remote Control(859185A 2)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Attaching Kit - Remote Control(859185A 2):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | ATTACHING KIT, Remote Control | 859185A2 | |
1 | RETAINER | 822459 | |
2 | LEVER, Shift | 8259571 | |
3 | SHIFT ROD | 882820 | 826271 |
4 | BRACKET | 827706A4 | |
5 | LATCH | 98889 | |
6 | SCREW, (M6 x 16) | 10-8248324 | |
7 | SLEEVE | 23-15885 | |
8 | COTTER PIN | 18-210711 | |
9 | SCREW, (M6 x 13) Stainless Steel | 10-40011126 | |
10 | CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) | 32-828547T1 | |
11 | TERMINAL, Ring | 86-60602T |
Attaching Kit - Remote Control(880093A 2)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Attaching Kit - Remote Control(880093A 2):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | ATTACHING KIT, Remote Control | 880093A2 | |
1 | RETAINER | 822459 | |
2 | LEVER, Shift | 8259571 | |
3 | SHIFT ROD | 893777 | 850162 |
4 | BRACKET | 827706A4 | |
5 | LATCH | 98889 | |
6 | NOT SOLD SEPARATE, Guide-Shift Rod | NSS | |
7 | SCREW, (M6 x 16) | 10-8248324 | |
8 | SLEEVE | 23-15885 | |
9 | COTTER PIN | 18-210711 | |
10 | CABLE ASSEMBLY, Adaptor - Yellow | 84-11149A52 | |
11 | SHIFT LINK | 893769A01 | 850255A 1 |
12 | BUSHING | 23-48475 | |
13 | SCREW, (M6 x 13) Stainless Steel | 10-40011126 |
Bottom Cowl
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Bottom Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BOTTOM COWL Comment: (Short-Port) | 4020-852554T1 | |
1 | BOTTOM COWL, Long - Port | 4020-826277T1 | |
2 | BOTTOM COWL Comment: (Short-Starboard) | 4020-852555T5 | |
2 | BOTTOM COWL, Long - Starboard | 4020-826278T7 | |
3 | SCREW, (M6 x 30) | 10-82684430 | |
4 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
5 | SEAL | 825238002 | 825238 1 |
6 | WASHER | 12-855576 | |
7 | GASKET | 27-855627 | |
8 | SCREW, (M6 x 60) | 10-82684460 | |
9 | FITTING, Telltale | 22-827948 | |
10 | BOOT | 826273001 | 826273 |
11 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
12 | LEVER, Cowl Latch | 825782F1 | |
13 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
14 | WASHER, Wave | 13-12134 | |
15 | HOOK, Latch | 893766 | 825783 |
16 | SCREW, (M6 x 16) | 10-1993716 | |
17 | GROMMET | 25-883307 | |
18 | PLUG, Trim Switch (Non-Power Trim) | 812830T01 | 812830 1 |
19 | SWITCH, Trim (Power Trim) | 87-8M0235191 | |
20 | RETAINER (Non-Power Trim) | 8M0032848 | 812443 1 |
1 | BOTTOM COWL (Port) | 4020-826277T1 | |
2 | BOTTOM COWL (Starboard) | 4020-826278T7 | |
3 | SCREW, (M6 x 30) | 10-82684430 | |
4 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
5 | SEAL | 825238002 | 825238 1 |
6 | WASHER | 12-855576 | |
7 | GASKET | 27-855627 | |
8 | SCREW, (M6 x 60) | 10-82684460 | |
9 | FITTING | 22-827948 | |
10 | BOOT | 826273001 | 826273 |
11 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
12 | LEVER, Cowl Latch | 825782F1 | |
13 | BUSHING | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
14 | WASHER, Wave | 13-12134 | |
15 | HOOK, Latch | 893766 | 825783 |
16 | SCREW, (M6 x 16) | 10-1993716 | |
17 | GROMMET | 25-883307 | |
18 | SWITCH, Trim | 87-8M0235191 |
Camshaft and Oil Pump
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Camshaft and Oil Pump:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CAMSHAFT | 400-8M0183247 | |
2 | PIN | 17-826149 | 17-893566 |
3 | PIN, Dowel | 17-878183 | 17-893581 |
4 | PUMP ASSEMBLY, Oil | 857087T1 | |
5 | O-RING | 25-857096 | |
6 | NOT SOLD SEPARATE, O Ring | NSS | |
7 | O-RING | 25-857094 | |
8 | O-RING | 25-857093 | |
9 | SCREW, (M6 x 16) | 10-875206 | |
10 | SCREW, (M6 x 40) | 10-4000333 | |
- | GASKET SET | 27-883599A02 | |
- | CYLINDER HEAD ASSEMBLY | 893505T05 | 857082A 9 |
Camshaft/Oil Pump
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Camshaft/Oil Pump:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CAMSHAFT | 402-834781T1 | |
2 | PIN | 17-826149 | 17-893566 |
3 | PIN, Dowel | 17-878183 | 17-893581 |
4 | PUMP ASSEMBLY, Oil | 857087T1 | |
5 | O-RING | 25-857096 | |
6 | NOT SOLD SEPARATE, O Ring | NSS | |
7 | O-RING | 25-857094 | |
8 | O-RING | 25-857093 | |
9 | SCREW, (M6 x 16) | 10-875206 | |
10 | SCREW, (M6 x 40) | 10-4000333 | |
- | CYLINDER HEAD ASSEMBLY, Complete | 8M0205506 | |
- | GASKET SET | 27-859352A02 |
Crankshaft, Pistons and Connecting Rods
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Crankshaft, Pistons and Connecting Rods:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CRANKSHAFT ASSEMBLY Comment: (Short Shaft) | 401-834774T1 | |
1 | CRANKSHAFT ASSEMBLY Comment: (Long Shaft) | 401-858507T04 | |
2 | KEY | 28-893761 | |
3 | KEY, Woodruff | 28-91800 | |
4 | SEAL | 8M0151047 | |
5 | SEAL | 8M0151048 | |
6 | CONNECTING ROD | 600-893530T01 | 662-856065T 1 |
7 | BOLT | 10-8M0049884 | |
8 | BEARING, Black Comment: (Black) | 23-893630001 | 23-825021 1 (Black) |
8 | BEARING, Brown Comment: (Brown) | 23-893630 | 23-825021 (Brown) |
8 | BEARING, Blue Comment: (Blue) | 23-893630002 | 23-825021 2 (Blue) |
9 | PISTON ASSEMBLY, Standard | 700-893524T08 | 700-893524T07, 713-856064A 1 |
9 | PISTON ASSEMBLY Comment: (.25MM Oversized)(Bare Piston) | 700-893524T01 | 713-856064 2 (.25MM Oversized)(Bare Piston) |
9 | PISTON ASSEMBLY Comment: (.50MM Oversized)(Bare Piston) | 700-893524T02 | 713-856064 3 (.50MM Oversized)(Bare Piston) |
10 | RING SET, Piston Comment: (Standard) | 39-893525A01 | 39-833099A 1 (Standard) |
10 | RING SET, Piston Comment: (.25MM Oversized) | 39-893525A02 | 39-833100T 2 (.25MM Oversized) |
10 | RING SET, Ring Comment: (.50MM Oversized) | 39-893525A03 | 39-833100T 3 (.50MM Oversized) |
11 | NOT SOLD SEPARATE, Piston Ring (Second) | NSS | |
12 | NOT SOLD SEPARATE, Ring-Piston Oil | NSS | |
13 | PIN, Piston | 41-893863 | 41-825016 |
14 | RETAINER, Piston Pin | 40-893529 | |
- | POWERHEAD ASSEMBLY Comment: (Short Shaft) | 61-803017T01 | 61-803017T99 (Short Shaft) |
- | POWERHEAD ASSEMBLY, (Long Shaft) | 893714T05 | 803016T07 |
- | GASKET SET | 27-859352A02 | |
1 | CRANKSHAFT | 413-857077T02 | 413-857077T 1 |
2 | KEY, Woodruff | 28-91800 | |
3 | KEY | 28-893761 | |
4 | SEAL | 8M0151047 | |
5 | SEAL | 8M0151048 | |
6 | CONNECTING ROD | 600-893530T01 | 662-856065T 1 |
7 | BOLT | 10-8M0049884 | |
8 | BEARING, Black | 23-893630001 | 23-825021 1 |
8 | BEARING, Brown | 23-893630 | 23-825021 |
8 | BEARING, Blue | 23-893630002 | 23-825021 2 |
9 | PISTON ASSEMBLY, Standard | 700-893524T08 | 700-893524T07, 713-856064A 1 |
9 | PISTON ASSEMBLY Comment: (.25MM Oversized)(Bare Piston) | 700-893524T01 | 713-856064 2 (.25MM Oversized)(Bare Piston) |
9 | PISTON ASSEMBLY Comment: (.50MM Oversized)(Bare Piston) | 700-893524T02 | 713-856064 3 (.50MM Oversized)(Bare Piston) |
10 | RING SET, Piston Comment: (Standard) | 39-893525A01 | 39-833099A 1 (Standard) |
10 | RING SET, Piston Comment: (.25MM Oversized) | 39-893525A02 | 39-833100T 2 (.25MM Oversized) |
10 | RING SET, Ring Comment: (.50MM Oversized) | 39-893525A03 | 39-833100T 3 (.50MM Oversized) |
11 | NOT SOLD SEPARATE, Piston Ring (Second) Comment: (Standard) | NSS | |
11 | NOT SOLD SEPARATE, Piston Ring (Second) Comment: (25 MM Oversized) | NSS | |
11 | NOT SOLD SEPARATE, Piston Ring (Second) Comment: (50 MM Oversized) | NSS | |
12 | NOT SOLD SEPARATE, Ring-Piston Oil | NSS | |
13 | PIN, Piston | 41-893863 | 41-825016 |
14 | RETAINER, Piston Pin | 40-893529 | |
- | GASKET SET | 27-883599A02 | |
- | POWERHEAD ASSEMBLY | 61-893678T03 | 61-878344T03, 61-878344T02, 61-878344T01 |
Cylinder Block
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Cylinder Block:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK ASSEMBLY Comment: (Long Shaft) | 800-893500T02 | |
2 | CYLINDER BLOCK Comment: (Short Shaft) | 803-850082T34 | 803-850082T 5 (Short Shaft) |
3 | PLUG | 22-479452 | |
4 | PLUG, Pipe (.500-14) | 22-384073 | |
5 | PLUG, Pipe (.750-14) | 22-416223 | |
6 | BEARING, Main - Brown Comment: (Brown) | 23-893631 | 23-825024 (Brown) |
6 | BEARING, Main - Black Comment: (Black) | 23-893631001 | 23-825024 1 (Black) |
6 | BEARING, Main - Blue Comment: (Blue) | 23-893631002 | 23-825024 2 (Blue) |
7 | NIPPLE, (M20) | 822625 | |
8 | PIN, Dowel | 17-825010 | |
9 | SCREW, (M8 x 82) | 10-82506182 | |
10 | SCREW, (M6 x 35) | 10-8M0205943 | |
11 | FILTER, Oil | 35-8M0162829 | |
12 | GASKET | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 |
13 | COVER, Exhaust | 8M0183025 | |
14 | PLUG | 22-479452 | |
15 | THERMOSTAT | 855676003 | 825212001, 825212, 855676 |
16 | GASKET | 27-8M0177107 | |
17 | COVER | 8M0188835 | |
18 | SCREW, (M6 x 35) | 10-8M0205943 | |
19 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
20 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
21 | SENSOR ASSEMBLY | 8M0214984 | |
22 | O-RING, (.301 x .070) | 25-627021 | |
23 | LIFTING EYE | 893697 | 852560 1 |
24 | SCREW, (M8 x 35) | 10-857139 | |
25 | HOSE, (48.00 Inches Bulk) (Cut to 19 Inches) To Fitting in Adaptor Plate | 32-77653101 | |
26 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 10 Inches) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
27 | GASKET | 27-8M0163129 | |
- | GASKET SET | 27-859352A02 | |
- | POWERHEAD ASSEMBLY Comment: (Short Shaft) | 61-803017T01 | 61-803017T99 (Short Shaft) |
- | POWERHEAD ASSEMBLY, (Long Shaft) | 893714T05 | 803016T07 |
Cylinder Block and Crankcase
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Cylinder Block and Crankcase:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CYLINDER BLOCK ASSEMBLY | 800-893502T02 | 809-857015T 6 |
2 | PIN, Dowel | 17-825010 | |
3 | PLUG | 22-479452 | |
4 | PLUG, (.500-14) | 22-889567 | |
5 | PLUG, Pipe (.750-14) | 22-416223 | |
6 | BEARING, Main - Brown Comment: (Brown) | 23-893631 | 23-825024 (Brown) |
6 | BEARING, Main - Black Comment: (Black) | 23-893631001 | 23-825024 1 (Black) |
6 | BEARING, Main - Blue Comment: (Blue) | 23-893631002 | 23-825024 2 (Blue) |
7 | NIPPLE, (M20) | 822625 | |
8 | SCREW, (M8 x 82) | 10-82506182 | |
9 | SCREW, (M6 x 35) | 10-8M0205943 | |
10 | GASKET | 27-8M0163129 | |
11 | FILTER, Oil | 35-8M0162829 | |
12 | GASKET | 27-8M0224375 | |
13 | COVER ASSEMBLY, Exhaust | 8M0188836 | |
14 | PLUG | 22-479452 | |
15 | THERMOSTAT | 14586 | |
16 | GASKET | 27-887978 | |
17 | GASKET | 27-8M0177107 | |
18 | COVER | 8M0188835 | |
19 | SCREW, (M6 x 35) | 10-8M0205943 | |
20 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon | 22-996642 | |
21 | SENSOR ASSEMBLY | 8M0214984 | |
22 | O-RING, (.301 x .070) | 25-627021 | |
23 | LIFTING EYE | 893697 | 852560 1 |
24 | SCREW, (M8 x 35) | 10-857139 | |
25 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
26 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 10 Inches) To VST Cooler | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
- | GASKET SET | 27-883599A02 | |
- | POWERHEAD ASSEMBLY | 61-893678T03 | 61-878344T03, 61-878344T02, 61-878344T01 |
Cylinder Head
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Cylinder Head:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | CYLINDER HEAD ASSEMBLY, Complete | 8M0205506 | |
1 | CYLINDER HEAD | 900-8M0224247 | |
2 | GUIDE | 858266 | |
3 | SCREW, (M6 x 8) | 10-4000325 | |
4 | WASHER | 12-859768 | 12-893586 |
5 | SEAL, Oil | 26-893549 | 26-858267 |
6 | PIPE PLUG | 22-875209 | |
7 | O-RING | 25-8M0162934 | |
8 | COVER | 8M0174399 | |
9 | BREATHER PIPE | 22-825054 | |
10 | PLATE, Baffle | 855236 | |
11 | SCREW, (M4 x 10) | 10-4005685 | |
12 | NOT SOLD SEPARATE, Decal-Servicing Referral | NSS | |
13 | NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance | NSS | |
14 | GASKET | 27-8M0118180 | |
15 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
16 | SCREW, (M9 x 95) | 10-82503395 | |
17 | SCREW, (M6 x 25) | 10-893745025 | |
18 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
19 | BRACKET Comment: (HANDLE) | 830294T3 | |
20 | SCREW, (M6 x 20) Stainless Steel Comment: (HANDLE) | 10-8M0204741 | |
21 | PLUG ASSEMBLY, Oil | 859578A1 | |
22 | O-RING, (.921 x .139) | 25-8M0204673 | |
23 | NOT SOLD SEPARATE, Decal-HP-ID | NSS | |
24 | PIN, Dowel | 17-825010 | |
- | POWERHEAD ASSEMBLY Comment: (Short Shaft) | 61-803017T01 | 61-803017T99 (Short Shaft) |
- | POWERHEAD ASSEMBLY, (Long Shaft) | 893714T05 | 803016T07 |
- | GASKET SET | 27-859352A02 | |
- | CYLINDER HEAD ASSEMBLY | 893505T05 | 857082A 9 |
1 | CYLINDER HEAD ASSEMBLY | 893505T06 | 893505A02, 857082A 6 |
2 | GUIDE | 858266 | |
3 | SCREW, (M6 x 8) | 10-4000325 | |
4 | WASHER | 12-859768 | 12-893586 |
5 | SEAL, Oil | 26-893549 | 26-858267 |
6 | PIPE PLUG | 22-875209 | |
7 | SEAL | 25-8M0011870 | 25-857083 |
8 | COVER ASSEMBLY | 8M0174400 | |
9 | NOT SOLD SEPARATE, Breather Pipe | NSS | |
10 | NOT SOLD SEPARATE, Baffle Plate | NSS | |
11 | NOT SOLD SEPARATE, Screw | NSS | |
12 | FITTING, Elbow - 90 Degree (.125-27) | 22-629101 | |
13 | GASKET | 27-8M0118179 | |
14 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
15 | SCREW, (M9 x 95) | 10-82503395 | |
16 | PIN, Dowel | 17-825010 | |
17 | PLUG ASSEMBLY, Oil | 859578A1 | |
18 | O-RING, (.921 x .139) | 25-8M0204673 | |
19 | NOT SOLD SEPARATE, Decal-Servicing Referral | NSS | |
20 | NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance | NSS | |
21 | HOSE, (48.00 Inches Bulk) (Cut to 19 Inches) To Fitting in Adaptor Plate | 32-77653101 | |
22 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
23 | SCREW, (M6 x 25) | 10-893745025 | |
24 | NOT SOLD SEPARATE, Decal HP ID | NSS | |
- | GASKET SET | 27-883599A02 | |
- | POWERHEAD ASSEMBLY | 61-893678T03 | 61-878344T03, 61-878344T02, 61-878344T01 |
Driveshaft Housing
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Driveshaft Housing:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOUSING, Driveshaft Comment: SN# 1C046581 & Below | 1503-852421T07 | 1503-852421T 5 SN# 1C046581 & Below |
1 | HOUSING, Driveshaft Comment: SN# 0P502069 & Below | 1503-852421T07 | 1503-852421T 5 SN# 0P502069 & Below |
1 | HOUSING, Driveshaft - Long Comment: SN# 1C046582 & Up | 1503-852421T07 | 1503-852421T 5 SN# 1C046582 & Up |
1 | HOUSING, Driveshaft - Long Comment: SN# 0P502070 & Up | 1503-852421T07 | 1503-852421T 5 SN# 0P502070 & Up |
2 | PIPE, Exhaust | 825220T06 | |
3 | SCREW, (M8 x 110) Stainless Steel | 10-824459110 | |
4 | SCREW, (M8 x 45) | 10-88960845 | |
5 | PLUG, Drain | 8288181 | |
6 | GASKET | 27-8M0204692 | |
7 | BUMPER | 826276 | |
8 | GROMMET | 8M0151042 | |
9 | STUD, (M10 x 50) Comment: (Non-Bigfoot) | 16-823984 | |
9 | STUD, (M10 x 100) Comment: (Bigfoot-Long) | 16-903501 | |
10 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
11 | NUT, (M10) | 11-40140 | |
12 | TUBE, Water | 32-897971A01 | 32-888591001, 32-888591, 32-825250 1 |
13 | GUIDE | 54-828529 | |
14 | BUMPER | 8M0043364 | 828706 |
15 | SEAL, Water Tube | 42941001 | |
16 | PLATE, Driveshaft Housing | 893770 | 854471 |
17 | SCREW, (M10 x 25 MM) | 10-1993325 | |
18 | CAP | 19-892286 | |
19 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
20 | FITTING | 22-8M0181450 | |
21 | SPACER | 23-813745 | 23-43041 |
22 | COUPLING | 43585 | |
23 | BUSHING | 23-855623 | |
24 | WASHER, (.453 x .812 x .105) Stainless Steel | 12-45176 | |
25 | NUT, (M10) | 11-40140 |
Driveshaft Housing(Long)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Driveshaft Housing(Long):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | HOUSING, Driveshaft Comment: SN# 1C046581 & Below | 1503-852421T07 | 1503-852421T 5 SN# 1C046581 & Below |
1 | HOUSING, Driveshaft Comment: SN# 0P502069 & Below | 1503-852421T07 | 1503-852421T 5 SN# 0P502069 & Below |
1 | HOUSING, Driveshaft - Long Comment: SN# 1C046582 & Up | 1503-852421T07 | 1503-852421T 5 SN# 1C046582 & Up |
1 | HOUSING, Driveshaft - Long Comment: SN# 0P502070 & Up | 1503-852421T07 | 1503-852421T 5 SN# 0P502070 & Up |
2 | PIPE, Exhaust | 825220T06 | |
3 | SCREW, (M8 x 110) Stainless Steel | 10-824459110 | |
4 | SCREW, (M8 x 45) | 10-88960845 | |
5 | PLUG, Drain | 8288181 | |
6 | GASKET | 27-8M0204692 | |
7 | BUMPER | 826276 | |
8 | GROMMET | 8M0151042 | |
9 | STUD, (M10 x 50) | 16-823984 | |
10 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
11 | NUT, (M10) | 11-40140 | |
12 | TUBE, Water | 32-897971A01 | 32-888591001, 32-888591, 32-825250 1 |
13 | GUIDE | 54-828529 | |
14 | BUMPER | 8M0043364 | 828706 |
15 | SEAL, Water Tube | 42941001 | |
16 | PLATE, Driveshaft Housing | 893770 | 854471 |
17 | SCREW, (M10 x 25 MM) | 10-1993325 | |
18 | CAP | 19-892286 | |
19 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
20 | FITTING | 22-8M0181450 | |
21 | SPACER | 23-813745 | 23-43041 |
22 | COUPLING | 43585 | |
23 | BUSHING | 23-855623 |
Driveshaft Housing(Short)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Driveshaft Housing(Short):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SEAL, Water Tube | 42941001 | |
2 | HOUSING, Driveshaft | 1501-850168T5 | |
3 | NOT SOLD SEPARATE, Exhaust Pipe | NSS | |
4 | SCREW, (M8 x 110) Stainless Steel | 10-824459110 | |
5 | SCREW, (M8 x 45) | 10-88960845 | |
6 | PLUG, Drain | 8288181 | |
7 | GASKET | 27-8M0204692 | |
8 | BUMPER | 826276 | |
9 | GUIDE | 54-828529 | |
10 | STUD, (M10 x 50) | 16-823984 | |
11 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
12 | NUT, (M10) | 11-40140 | |
13 | TUBE, Water | 32-897970A01 | 32-850169002, 32-850169 |
Electrical Components
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Electrical Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M6 x 25 MM) | 10-82129125 | |
2 | BRACKET | 893774002 | 893774, 896518 |
3 | WASHER | 12-8M0214930 | |
4 | GROMMET | 25-8M0190980 | |
5 | ECM, Engine Control Module Comment: (40) | 898369T22 | 89195230T, 89195229T, 89195222T, 89195242T, 89195232T (40) |
5 | ECM, Engine Control Module Comment: (40 Bodensee) | 898369T23 | 89195243T, 89195231T, 89195220S (40 Bodensee) |
6 | BUSHING | 23-856954 | |
7 | SCREW, (M6 x 14) Comment: SN# 1C027743 & Below | 10-82129114 | |
8 | BRACKET Comment: SN# 1C027743 & Below | 858953 | |
9 | CLIP, (.625) | 54-858954 | |
10 | CLIP (Part of Electrical Harness) | 54-879962 | |
11 | PLATE Comment: SN# 1C027743 & Below | 8M0009177 | 893764001, 877802 SN# 1C027743 & Below |
11 | PLATE Comment: SN# 1C027744 & Up | 8M0009177 | 893764001, 877802 SN# 1C027744 & Up |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | CABLE ASSEMBLY, Diode | 84-883834T01 | 84-883834A 1 |
14 | BRACE | 8M0007734 | 882753 |
15 | SCREW, (M6 x 14) | 10-82129114 | |
16 | PLATE, Solenoid | 893768 | 825074 1 |
17 | SCREW, (M6 x 14) | 10-82129114 | |
18 | BRACKET | 8M0010250 | 95643M |
19 | RELAY | 825096T01 | 89-825096T, 89-825096, 89-95642M |
20 | CABLE ASSEMBLY, (8.50 Inches) | 84-93388A16 | |
21 | NUT, (M6) Stainless Steel | 11-401386 | |
22 | CABLE ASSEMBLY, Battery - Positive | 84-88439A9 | |
23 | BOOT, Insulator - Red | 85-880786 | |
24 | HARNESS ASSEMBLY, Engine | 84-893665T04 | 84-893665T03, 84-893665T01 |
25 | FUSE, Mini - Yellow - 20 Ampere Comment: (20 AMP) | 88-832969T20 | 88-832969 20 (20 AMP) |
25 | FUSE, Mini - Clear - 25 Ampere Comment: (25 AMP) | 88-832969T25 | 88-832969 25 (25 AMP) |
25 | FUSE, Mini - Tan - 5 Ampere Comment: (5 AMP) | 88-832969T05 | 88-832969 5 (5 AMP) |
26 | COVER, Fuse | 858754 | |
27 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
28 | PLUG, Male | 13541 | |
29 | SENSOR | 8M0082988 | 8M0030022, 828358 2 |
30 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
31 | REGULATOR, Voltage | 893640T01 | 893640001 |
32 | BRACKET, Connector | 893771 | 858413 |
33 | FOAM PAD | 8308971 | |
34 | SCREW, (M6 x 40) | 10-8248329 | |
35 | PRESSURE SWITCH | 87-8M0098207 | 87-8M0070107, 87-828040 1 |
36 | STARTER MOTOR ASSEMBLY, Complete | 50-893887T | 50-888160T, 50-884045T, 50-859170T 1 |
37 | NUT, (.250-20) Brass | 11-94330 | |
38 | CABLE ASSEMBLY, Battery - Negative | 84-88439A4 | |
39 | J CLIP | 54-8M0024808 | |
40 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
41 | SPARK PLUG | 33-883323001 | 33-810C, 33-883323, 33-810B |
42 | CABLE ASSEMBLY | 84-881863A1 | |
43 | CLIP | 54-24836 | |
44 | SCREW, (M5 x 12) | 10-82239312 | |
45 | CAP ASSEMBLY, Connector - 3 Pin Male | 822447T01 | 822447A01 |
46 | CAP ASSEMBLY, Connector - 2 Pin Male | 824514T02 | |
47 | HARNESS ASSEMBLY, Fuse | 84-897940T01 | |
1 | SCREW, (M6 x 25 MM) | 10-82129125 | |
2 | BRACKET | 893774002 | 893774, 896518 |
3 | WASHER | 12-8M0214930 | |
4 | GROMMET | 25-8M0190980 | |
5 | ECM, Engine Control Module Comment: (40 Bigfoot) SN# 1C039920 & Below | 898369T01 | 89195217T, 89195244T, 89195234T (40 Bigfoot) SN# 1C039920 & Below |
5 | ECM, Engine Control Module Comment: (40 Bigfoot) SN# 1C039921 & Up | 898369T01 | 89195217T, 89195244T, 89195234T (40 Bigfoot) SN# 1C039921 & Up |
5 | ECM, Engine Control Module Comment: (40 EU) | 898369T24 | 89195239T, 89195233T (40 EU) |
5 | ECM, Engine Control Module Comment: (50) SN# 1C039920 & Below | 898369T02 | 89195218T, 89195245T, 89195236T (50) SN# 1C039920 & Below |
5 | ECM, Engine Control Module Comment: (50) SN# 1C039921 & Up | 898369T02 | 89195218T, 89195245T, 89195236T (50) SN# 1C039921 & Up |
5 | ECM, Engine Control Module Comment: (50 EU) | 898369T25 | 89195240T, 89195235T (50 EU) |
5 | ECM, Engine Control Module Comment: (60) SN# 1C039920 & Below | 898369T03 | 89195219T, 89195246T, 89195238T (60) SN# 1C039920 & Below |
5 | ECM, Engine Control Module Comment: (60) SN# 1C039921 & Up | 898369T03 | 89195219T, 89195246T, 89195238T (60) SN# 1C039921 & Up |
5 | ECM, Engine Control Module Comment: (60 EU) SN# 1C039920 & Below | 898369T04 | 89195241T, 89195237T (60 EU) SN# 1C039920 & Below |
5 | ECM, Engine Control Module Comment: (60 EU) SN# 1C039921 & Up | 898369T04 | 89195241T, 89195237T (60 EU) SN# 1C039921 & Up |
6 | BUSHING | 23-856954 | |
7 | SCREW, (M6 x 14) Comment: SN# 1C027743 & Below | 10-82129114 | |
8 | BRACKET Comment: SN# 1C027743 & Below | 858953 | |
9 | CLIP, (.625) | 54-858954 | |
10 | CLIP (Part of Electrical Harness) | 54-879962 | |
11 | PLATE Comment: SN# 1C027743 & Below | 8M0009177 | 893764001, 877802 SN# 1C027743 & Below |
11 | PLATE Comment: SN# 1C027744 & Up | 8M0009177 | 893764001, 877802 SN# 1C027744 & Up |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | CLIP | 54-24836 | |
14 | BRACE | 8M0007734 | 882753 |
15 | SCREW, (M6 x 14) | 10-82129114 | |
16 | PLATE, Solenoid | 893768 | 825074 1 |
17 | SCREW, (M6 x 14) | 10-82129114 | |
18 | BRACKET | 8M0010250 | 95643M |
19 | RELAY | 825096T01 | 89-825096T, 89-825096, 89-95642M |
20 | CABLE ASSEMBLY, (8.50 Inches) | 84-93388A16 | |
21 | NUT, (M6) Stainless Steel | 11-401386 | |
22 | CABLE ASSEMBLY, Battery - Positive | 84-88439A9 | |
23 | BOOT, Insulator - Red | 85-880786 | |
24 | HARNESS ASSEMBLY, Engine | 84-893666T03 | 84-893666T01 |
25 | FUSE, Mini - Yellow - 20 Ampere | 88-832969T20 | 88-832969 20 |
25 | FUSE, Mini - Clear - 25 Ampere | 88-832969T25 | 88-832969 25 |
25 | FUSE, Mini - Tan - 5 Ampere | 88-832969T05 | 88-832969 5 |
26 | COVER, Fuse | 858754 | |
27 | CABLE ASSEMBLY, Diode | 84-883834T01 | 84-883834A 1 |
28 | PLUG, Male | 13541 | |
29 | SENSOR | 8M0082988 | 8M0030022, 828358 2 |
30 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
31 | REGULATOR, Voltage | 893640T01 | 893640001 |
32 | BRACKET, Connector | 893771 | 858413 |
33 | FOAM PAD | 8308971 | |
34 | SCREW, (M6 x 40) | 10-8248329 | |
35 | PRESSURE SWITCH | 87-8M0098207 | 87-8M0070107, 87-828040 1 |
36 | STARTER MOTOR ASSEMBLY, Complete | 50-893888T | 50-888161T, 50-884044T, 50-859377T |
37 | NUT, (.250-20) Brass | 11-94330 | |
38 | CABLE ASSEMBLY, Battery - Negative | 84-88439A4 | |
39 | J CLIP | 54-8M0024808 | |
40 | SCREW, (M8 x 45) Stainless Steel | 10-40011153 | |
41 | SCREW, (M5 x 12) | 10-82239312 | |
42 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
43 | SPARK PLUG | 33-883323001 | 33-810C, 33-883323, 33-810B |
44 | HARNESS ASSEMBLY, Fuse | 84-897940T01 | |
- | POWERHEAD ASSEMBLY | 61-893678T03 | 61-878344T03, 61-878344T02, 61-878344T01 |
Extension Kit-5 Inch, Driveshaft Housing 12092A18
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Extension Kit-5 Inch, Driveshaft Housing 12092A18:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | EXTENSION KIT, Driveshaft - 5 Inch | 12092A18 | |
1 | SPACER KIT | 12092A3 | |
2 | PIN, Dowel - With Hole (.375 x .625) | 17-8M0084244 | 17-43043 |
3 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
4 | STUD, (M10 x 190) | 16-903503 | |
5 | STUD, (M10 x 227) | 16-903502 | |
6 | SPACER | 23-11289 | |
7 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
8 | NUT, (M10) | 11-40140 | |
9 | O-RING, (3.609 x .139) | 25-8M0214974 | |
10 | SEAL | 26-8M0204693 | |
11 | SEAL | 8M0204658 | |
12 | TUBE, Water | 32-8M4501430 | 32-828937 1 |
13 | SEAL | 430232 | |
14 | GASKET, Aluminum Cover | 27-430341 | |
15 | DRIVESHAFT ASSEMBLY | 45-875222A1 | |
16 | SHIFT SHAFT ASSEMBLY | 853908A1 | |
17 | E RING | 53-29641 | |
18 | O-RING, (1.424 x .103) | 25-8M0204681 |
Flywheel
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Flywheel:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLYWHEEL COVER | 859284T2 | |
2 | SCREW, (M6 x 25 MM) | 10-8248326 | |
3 | DECAL, EPA Label Information | 37-883927A06 | |
4 | FLYWHEEL | 200-8M0053921 | 200-877826T03, 200-877836T05, 200-877836T 2 |
5 | GEAR, Driven | 833104T6 | |
6 | NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel | NSS | |
7 | NOT SOLD SEPARATE, Decal-Timing Marks | NSS | |
8 | NOT SOLD SEPARATE, Decal-Warning-Neutral | NSS | |
9 | NUT | 11-893789 | 11-81773M |
10 | WASHER | 12-893762 | 12-84436M |
11 | SCREW, (M5 x 30) | 10-4013930 | |
12 | STATOR (Electric) | 398-878143T05 | 398-878143T 3 |
13 | LOAD RING | 834838 | |
14 | GEAR, Drive | 833102T | 833102 |
15 | SCREW, (M10 x 40) | 10-82761140 | |
16 | WASHER | 12-4002320 | |
17 | BELT | 8M0151040 | |
18 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
- | CYLINDER HEAD ASSEMBLY, Complete | 8M0205506 | |
- | POWERHEAD ASSEMBLY Comment: (Short Shaft) | 61-803017T01 | 61-803017T99 (Short Shaft) |
- | POWERHEAD ASSEMBLY, (Long Shaft) | 893714T05 | 803016T07 |
1 | FLYWHEEL COVER | 859284T2 | |
2 | SCREW, (M6 x 25 MM) | 10-8248326 | |
3 | DECAL, EPA Label Information | 37-883830A06 | |
4 | FLYWHEEL | 200-8M0053921 | 200-877826T03, 200-877836T05, 200-877836T 2 |
5 | GEAR, Driven | 833104T6 | |
6 | NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel | NSS | |
7 | NOT SOLD SEPARATE, Decal-Timing Marks | NSS | |
8 | NOT SOLD SEPARATE, Decal-Warning-Neutral | NSS | |
9 | NUT | 11-893789 | 11-81773M |
10 | WASHER | 12-893762 | 12-84436M |
11 | SCREW, (M5 x 30) | 10-4013930 | |
12 | STATOR | 398-878143T05 | 398-878143T 3 |
13 | LOAD RING | 834838 | |
14 | GEAR, Drive | 833102T | 833102 |
15 | SCREW, (M10 x 40) | 10-82761140 | |
16 | WASHER | 12-4002320 | |
17 | BELT | 8M0151040 | |
18 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
- | CYLINDER HEAD ASSEMBLY | 893505T05 | 857082A 9 |
Fuel Lines
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Fuel Lines:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 24 Inches) | 32-828547353 | |
2 | LINE, Fuel | 32-8M0086957 | 32-8M0072514, 32-8M0044794 |
3 | FILTER, Fuel | 35-879885Q | 35-879885T |
4 | PROTECTIVE SLEEVE | 8775381 | |
5 | LINE, Fuel | 32-8M0111510 | 32-8M0079540, 32-8M0046458, 32-877811T, 32-877811 |
1 | CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 24 Inches) | 32-828547353 | |
2 | LINE, Fuel | 32-8M0222164 | |
3 | FILTER, Fuel | 35-879885Q | 35-879885T |
4 | PROTECTIVE SLEEVE | 8775381 | |
5 | LINE, Fuel | 32-8M0111510 | 32-8M0079540, 32-8M0046458, 32-877811T, 32-877811 |
Fuel Pump
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Fuel Pump:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PUMP ASSEMBLY, Fuel | 8M0141827 | |
2 | DEFLECTOR, Cowl | 8M0007776 | 893698001, 856603 1 |
3 | SCREW, (M6 x 30) | 10-82684430 | |
4 | TUBING, (.312) (70.00 Inches Bulk), To VST Cooler (Cut to 31 IN.) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
5 | HOSE, (57.00 Inches Bulk), To Vapor Separator Cover (Cut to 16.5 IN.) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
6 | TUBING, (.312) (70.00 Inches Bulk), To Telltale (Cut to 6 IN.) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
7 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
8 | HOSE, (57.00 Inches Bulk) (Cut to 8 IN.) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
9 | FILTER, Fuel | 35-879884T | |
10 | HOSE, (57.00 Inches Bulk) (Cut to 36 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
11 | CONNECTOR ASSEMBLY, Fuel | 22-8M0148585 | |
12 | BUSHING | 23-856954 | |
13 | GROMMET | 25-8M0190980 | |
14 | WASHER | 12-8M0214930 | |
15 | NUT, (M6) | 11-401196 | |
16 | BRACKET | 893772 | 880121 |
17 | SCREW, (M6 x 13) Stainless Steel (Non-Handle) | 10-40011126 | |
18 | CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (Cut to 13 Inches) | 32-828547T1 | |
19 | CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (Cut to 26 Inches) | 32-828547T1 | |
1 | PUMP ASSEMBLY, Fuel (Sold Complete Only) | 8M0141827 | |
2 | DEFLECTOR, Cowl | 8M0007776 | 893698001, 856603 1 |
3 | SCREW, (M6 x 30) | 10-82684430 | |
4 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 37 Inches) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
5 | HOSE, (57.00 Inches Bulk) (Cut to 16.50 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
6 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) | 32-8M0108349 | 32-8M0047448, 32-830757130, 32-830757 80 |
7 | CLAMP | 54-888988023 | |
8 | HOSE, (57.00 Inches Bulk) (Cut to 8 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
9 | FILTER, Fuel | 35-879884T | |
10 | HOSE, (57.00 Inches Bulk) (Cut to 36 Inches) | 32-8M0108355 | 32-8M0047428, 32-830756109, 32-99127109, 32-877821 |
11 | CONNECTOR ASSEMBLY, Fuel | 22-8M0148585 | |
12 | BUSHING | 23-856954 | |
13 | GROMMET | 25-8M0190980 | |
14 | WASHER | 12-8M0214930 | |
15 | NUT, (M6) | 11-401196 | |
16 | BRACKET | 893772 | 880121 |
17 | SCREW, (M6 x 13) Stainless Steel | 10-40011126 | |
18 | CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (Cut to 13 Inches) | 32-828547T1 | |
19 | CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) (Cut to 26 Inches) | 32-828547T1 |
Gear Housing(Driveshaft)(1.83:1 Gear Ratio)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing(Driveshaft)(1.83:1 Gear Ratio):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter) | 1671-9760T41 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1671-9760T42 | |
2 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
3 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
4 | SEAL | 26-8M0204693 | |
5 | PIN, Dowel - With Hole (.375 x .625) | 17-8M0084244 | 17-43043 |
6 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
7 | PLUG, Pipe (.0625-27) | 22-878089 | |
8 | BEARING, Roller | 31-812768 | |
9 | SEAL/PLATE KIT | 818226A1 | |
10 | NOT SOLD SEPARATE, Filler Plate | NSS | |
11 | GEAR, Pinion - 12 Teeth | 43-859103T | |
12 | NUT, (.437-20) | 11-55910 | |
13 | SHIFT SHAFT ASSEMBLY | 859607A1 | |
14 | E RING | 53-29641 | |
15 | BUSHING ASSEMBLY | 23-813696A2 | |
16 | O-RING, (.987 x .103) | 25-45258 | |
17 | SEAL, Oil | 26-8M0204708 | |
18 | DRIVESHAFT, Long | 45-859102 | |
19 | SHIM SET | 15-812770A1 | |
20 | BEARING ASSEMBLY, Roller | 31-8M0166756 | |
21 | NOT SOLD SEPARATE, Cup | NSS | |
22 | NUT | 11-8128201 | |
23 | BASE ASSEMBLY, Water Pump | 46-812966A7 | |
24 | O-RING, (1.859 x .139) | 25-8M0204651 | |
25 | SEAL, Oil | 26-814669 | |
26 | SEAL, Oil | 26-814670 | |
27 | IMPELLER | 47-19453T | |
28 | KEY | 28-8M0032831 | 28-19699 |
29 | WASHER | 12-8M0204720 | |
30 | PUMP ASSEMBLY, Water | 46-812966A12 | |
31 | GASKET (Lower) | 27-8M0224241 | |
32 | GASKET, Upper Water Pump | 27-822189 | |
33 | FACE PLATE | 19700A2 | |
34 | SCREW, (M6 x 16) | 10-8248324 | |
35 | CAM, Shift Control | 760394 | |
36 | COUPLER | 8M0151045 | |
- | SEAL KIT, Gear Housing | 26-814669A2 | |
- | REPAIR KIT, Water Pump | 46-812966A12 |
Gear Housing(Driveshaft-2.33:1)(Serial #1C033810 & Below)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing(Driveshaft-2.33:1)(Serial #1C033810 & Below):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) | 1667-9011G90 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1667-9011G59 | |
2 | PIN, Dowel - With Hole (.375 x .625) (Front) | 17-8M0084244 | 17-43043 |
3 | TUBE, Oiler | 43046 | |
4 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
5 | SEAL | 26-8M0204693 | |
6 | PIN, Dowel - Without Hole (.375 x .625) (Rear) | 17-43044 | |
7 | TRIM TAB | 31640T07 | |
8 | SCREW, (.437-14 x 1.250) Stainless Steel | 10-825427 | 10-15942 |
9 | WASHER, (.453 x .812 x .105) Black Oxide | 12-451761 | |
10 | CARRIER ASSEMBLY | 43040T1 | |
11 | NOT SOLD SEPARATE, Needle Bearing | NSS | |
12 | ANODE | 97-826134Q | 826134, 826134A 1 |
13 | NUT, (M6) Stainless Steel | 11-401386 | |
14 | SCREW, (M6 x 40) | 10-4000333 | |
15 | NOT SOLD SEPARATE, Pinion Gear (12 Teeth)(Part of 43-882813A3 | NSS | |
16 | NUT, (.625-18) | 11-35921 | |
17 | CAM, Shift Control | 850307 | |
18 | BEARING ASSEMBLY, Tapered Roller | 31-883047A1 | |
19 | SHIM SET | 15-44492A1 | |
20 | DRIVESHAFT ASSEMBLY | 45-859105A1 | |
21 | SLEEVE/RING KIT | 42461A1 | |
22 | NOT SOLD SEPARATE, Ring Seal | NSS | |
23 | COVER ASSEMBLY, Water Pump | 43055A4 | |
24 | GASKET | 27-430331 | |
25 | GASKET | 27-8M0214931 | |
26 | SEAL, Oil (Lower) | 26-43036 | |
27 | SEAL, Oil (Upper) | 26-43035 | |
28 | GASKET | 27-8172771 | |
29 | HOUSING KIT, Upper Water Pump | 817275A2 | |
30 | FACEPLATE | 8M0204709 | |
31 | SCREW, (M6 x 30) | 10-82684430 | |
32 | SEAL, Water Tube | 8M0151044 | |
33 | KEY | 28-8M0204723 | |
34 | IMPELLER | 47-43026T2 | |
35 | SCREW, (M6 x 25) | 10-82684425 | |
36 | SHIFT SHAFT ASSEMBLY | 853906A1 | |
37 | E RING | 53-29641 | |
38 | BUSHING ASSEMBLY | 23-43052A4 | |
39 | O-RING, (1.424 x .103) | 25-8M0204681 | |
40 | SEAL, Oil | 26-8M0204708 | |
41 | SCREW, (M6 x 25) | 10-82684425 | |
42 | FACE SEAL | 26-861415 | 26-816575 |
- | SEAL KIT, Gear Housing | 26-43035A05 | |
- | REPAIR KIT, Water Pump | 46-43024A09 | |
- | REPAIR KIT, Water Pump Impeller | 47-8M0100526 | 47-43026Q06 |
Gear Housing(Driveshaft-2.33:1)(Serial #1C033811 & Up)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing(Driveshaft-2.33:1)(Serial #1C033811 & Up):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (12/28)(2.33:1) | 893681T03 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1600-8M0118594 | |
2 | PIN, Dowel - With Hole (.375 x .625) , Front | 17-8M0084244 | 17-43043 |
3 | TUBE, Oiler | 43046 | |
4 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
5 | SEAL | 26-8M0204693 | |
6 | PIN, Dowel - Without Hole (.375 x .625), Rear | 17-43044 | |
7 | TRIM TAB | 31640T07 | |
8 | SCREW, (.437-14 x 1.250) Stainless Steel | 10-825427 | 10-15942 |
9 | WASHER, (.453 x .812 x .105) Black Oxide | 12-451761 | |
10 | CARRIER ASSEMBLY | 43040T1 | |
11 | NOT SOLD SEPARATE | NSS | |
12 | ANODE | 97-826134Q | 826134, 826134A 1 |
13 | NUT, (M6) Stainless Steel | 11-401386 | |
14 | SCREW, (M6 x 40) | 10-4000333 | |
15 | NOT SOLD SEPARATE, Pinion Gear (Part of Forward Gear Kit) | NSS | |
16 | NUT, (.625-18) | 11-35921 | |
17 | BEARING ASSEMBLY, Tapered Roller | 31-883047A1 | |
18 | SHIM SET | 15-44492A1 | |
19 | DRIVESHAFT ASSEMBLY | 45-859105A1 | |
20 | SLEEVE/RING KIT | 42461A1 | |
21 | NOT SOLD SEPARATE | NSS | |
22 | COVER ASSEMBLY, Water Pump | 43055A4 | |
23 | GASKET | 27-430331 | |
24 | GASKET | 27-8M0214931 | |
25 | SEAL, Oil, Lower | 26-43036 | |
26 | SEAL, Oil, Upper | 26-43035 | |
27 | GASKET | 27-8172771 | |
28 | HOUSING KIT, Upper Water Pump | 817275A2 | |
29 | FACEPLATE | 8M0204709 | |
30 | SCREW, (M6 x 30) | 10-82684430 | |
31 | COUPLER | 8M0151044 | |
32 | KEY | 28-8M0204723 | |
33 | IMPELLER | 47-43026T2 | |
34 | SCREW, (M6 x 25) | 10-82684425 | |
35 | SEAL, Face | 26-861415 | 26-816575 |
36 | SHIFT SHAFT ASSEMBLY | 884563A01 | |
37 | E RING | 53-29641 | |
38 | BUSHING ASSEMBLY | 23-43052A4 | |
39 | O-RING, (1.424 x .103) | 25-8M0204681 | |
40 | SEAL, Oil | 26-8M0204708 | |
41 | SCREW, (M6 x 25) | 10-82684425 | |
42 | BUSHING | 23-891637 | |
- | SEAL KIT, Gear Housing | 26-43035A4 | |
- | REPAIR KIT, Water Pump | 46-8M0113799 | |
- | REPAIR KIT, Water Pump Impeller | 47-8M0100526 | 47-43026Q06 |
- | BEARING/SEAL KIT | 31-803496T2 |
Gear Housing(Driveshaft-Long-2:1 Gear Ratio)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing(Driveshaft-Long-2:1 Gear Ratio):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter) | 1674-9760T44 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1671-9760T42 | |
2 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
3 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
4 | SEAL | 26-8M0204693 | |
5 | PIN, Dowel - With Hole (.375 x .625) | 17-8M0084244 | 17-43043 |
6 | PIN, Dowel - Without Hole (.375 x .625) | 17-43044 | |
7 | PLUG, Pipe (.0625-27) | 22-878089 | |
8 | BEARING, Roller | 31-812768 | |
9 | SEAL/PLATE KIT | 818226A1 | |
10 | NOT SOLD SEPARATE, Filler Plate | NSS | |
11 | GEAR, Pinion | 43-8M0187297 | |
12 | NUT, (.437-20) | 11-55910 | |
13 | SHIFT SHAFT ASSEMBLY | 859607A1 | |
14 | E RING | 53-29641 | |
15 | BUSHING ASSEMBLY | 23-813696A2 | |
16 | O-RING, (.987 x .103) | 25-45258 | |
17 | SEAL, Oil | 26-8M0204708 | |
18 | DRIVESHAFT, Long | 45-859102 | |
19 | SHIM SET | 15-812770A1 | |
20 | BEARING ASSEMBLY, Roller | 31-8M0166756 | |
21 | NOT SOLD SEPARATE, Cup | NSS | |
22 | NUT | 11-8128201 | |
23 | BASE ASSEMBLY, Water Pump | 46-812966A7 | |
24 | O-RING, (1.859 x .139) | 25-8M0204651 | |
25 | SEAL, Oil | 26-814669 | |
26 | SEAL, Oil | 26-814670 | |
27 | IMPELLER | 47-19453T | |
28 | KEY | 28-8M0032831 | 28-19699 |
29 | WASHER | 12-8M0204720 | |
30 | PUMP ASSEMBLY, Water | 46-812966A12 | |
31 | GASKET (Lower) | 27-8M0224241 | |
32 | GASKET, Upper Water Pump (Upper) | 27-822189 | |
33 | FACE PLATE | 19700A2 | |
34 | SCREW, (M6 x 16) | 10-8248324 | |
35 | CAM, Shift Control | 760394 | |
36 | COUPLER | 8M0151045 | |
- | SEAL KIT, Gear Housing | 26-814669A2 | |
- | REPAIR KIT, Water Pump | 46-812966A12 |
Gear Housing(Driveshaft-Short-2:1 Gear Ratio)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing(Driveshaft-Short-2:1 Gear Ratio):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete | 1682-821306T54 | 1682-821306T38 |
1 | GEAR HOUSING ASSEMBLY, Basic | 1682-821306T12 | 1682-821306A12 |
2 | SEAL/PLATE KIT | 818226A1 | |
3 | NOT SOLD SEPARATE, Plate | NSS | |
4 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
5 | SEAL | 26-8M0204693 | |
6 | SCREW KIT, (.375-16 x .250) Drain | 10-79953Q04 | |
7 | SEAL | 26-8M0204693 | |
8 | NUT, (.437-20) | 11-55910 | |
9 | GEAR, Pinion - 13 Teeth | 43-821326T1 | |
10 | BEARING ASSEMBLY | 31-821321A2 | |
11 | NOT SOLD SEPARATE, Cup | NSS | |
12 | SCREW, (M6 x 16) | 10-8248324 | |
13 | HOUSING ASSEMBLY, Water Pump Upper | 46-821351A3 | |
14 | SEAL, Water Tube | 8M0151044 | |
15 | WASHER | 12-866451 | |
16 | KEY | 28-8M0214993 | |
17 | WASHER | 12-866451 | |
18 | GASKET, Upper Water Pump | 27-822189 | |
19 | GASKET, Lower Water Pump (Lower) | 27-8M0214956 | |
20 | FACE PLATE | 8213542 | |
21 | IMPELLER | 47-8M0204712 | |
22 | BASE ASSEMBLY, Water Pump | 46-821307A2 | |
23 | SEAL | 26-821309 | |
24 | SEAL | 26-821310 | |
25 | O-RING, (1.421 x .139) | 25-821308 | |
26 | DRIVESHAFT | 45-826193T2 | |
27 | BEARING, Ball | 30-821311 | |
28 | TIE STRAP | 823548T | 823548, 54-856608 |
29 | BOOT | 822158 | |
30 | RETAINER | 821827 | |
31 | O-RING, (1.609 x .139) | 25-26855 | |
32 | O-RING, (.239 x .174) | 25-85594 | |
33 | WASHER | 12-814803 | 12-93853 |
34 | SHIFT SHAFT | 827865A2 | |
35 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
36 | PIN, (.078 x .437) | 17-85593 | |
37 | CAM, Shift | 8213161 | |
38 | PIN, (.125 x .625) | 17-822369 | |
- | SEAL KIT, Gear Housing | 823547A03 | |
- | REPAIR KIT, Water Pump | 821354A04 |
Gear Housing(Prop Shaft-2.33:1)(Serial #1C033811 & Up)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing(Prop Shaft-2.33:1)(Serial #1C033811 & Up):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (12/28)(2.33:1) | 893681T03 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1600-8M0118594 | |
2 | INSERT, Threaded | 8227731 | |
3 | FOLLOWER, Cam | 899070 | |
4 | CAM, Shift | 8M4504018 | |
5 | ROD, Clutch Actuator | 888806 | |
6 | PIN, Cross | 17-8M0084243 | 17-78905 |
7 | PIN, Spring Locator | 17-8M0084245 | 17-78906 |
8 | SPRING | 24-79910 | |
9 | WASHER | 12-78910 | |
10 | SHIM SET | 15-44491A1 | |
11 | BEARING SET, Cup And Cone | 31-30894A1 | |
12 | NOT SOLD SEPARATE, Cup | NSS | |
13 | GEAR KIT, Forward And Pinion 28 Teeth | 43-882813A3 | |
14 | BEARING, Needle | 31-30895T | |
15 | RING, Retaining | 53-856823 | |
16 | CLUTCH | 52-888805T | |
17 | PROPELLER SHAFT | 44-8M0140444 | |
18 | SPRING | 24-30893 | |
19 | GEAR, Reverse | 43-889990T | |
20 | CARRIER ASSEMBLY, Bearing | 8M0168901 | |
21 | O-RING, (3.609 x .139) | 25-8M0214974 | |
22 | BEARING, Needle | 31-30956T | |
23 | SEAL, Oil, Inner | 26-8M0205728 | |
24 | SEAL, Oil, Outer | 26-8M0205729 | |
25 | BEARING, Roller | 31-12578T | |
26 | THRUST WASHER | 12-12577 | |
27 | BEARING, Thrust | 31-12576 | |
28 | STUD, (M8 x 48) | 16-8M0034456 | 16-42917 2 |
29 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
30 | NUT, (M8) | 11-401378 | |
31 | NOT SOLD SEPARATE, Decal-Gearcase Pinion Identification | NSS | |
- | SEAL KIT, Gear Housing | 26-43035A4 | |
- | GEAR KIT, Forward And Pinion 28 Teeth | 43-882813A3 | |
- | BEARING/SEAL KIT | 31-803496T2 | |
- | REPAIR KIT, Clutch And Cam Follower | 52-888805A00 |
Gear Housing(Propshaft-2.33:1)(Serial #1C033810 & Below)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing(Propshaft-2.33:1)(Serial #1C033810 & Below):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (4.25 Inch/107.95 mm Torpedo Diameter) | 1667-9011G90 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1667-9011G59 | |
2 | BEARING SET, Cup And Cone | 31-30894A1 | |
3 | NOT SOLD SEPARATE, Cup | NSS | |
4 | GEAR KIT, Forward And Pinion 28 Teeth | 43-882813A3 | |
5 | BEARING, Needle | 31-30895T | |
6 | RING, Retaining | 53-856823 | |
7 | FOLLOWER KIT, Cam | 850315A1 | |
8 | BALL | 30-44530 | |
9 | NOT SOLD SEPARATE, Slide | NSS | |
10 | SPRING | 24-850327 | |
11 | CLUTCH | 52-850048T | 52-850048 |
12 | PIN, Cross | 17-8M0100263 | 17-8M0084681, 17-8M0020941, 17-30632 |
13 | SPRING | 24-30893 | |
14 | PROPELLER SHAFT | 44-8M0140445 | |
15 | GEAR, Reverse - 28 Teeth | 43-882814T | |
16 | CARRIER ASSEMBLY, Bearing | 8M0168901 | |
17 | O-RING, (3.609 x .139) | 25-8M0214974 | |
18 | BEARING, Needle | 31-30956T | |
19 | SEAL, Oil (Inner) | 26-8M0205728 | |
20 | SEAL, Oil (Outer) | 26-8M0205729 | |
21 | BEARING, Roller | 31-12578T | |
22 | THRUST WASHER | 12-12577 | |
23 | BEARING, Thrust | 31-12576 | |
24 | STUD, (M8 x 48) | 16-8M0034456 | 16-42917 2 |
25 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
26 | NUT, (M8) | 11-401378 | |
27 | SHIM SET | 15-44491A1 | |
28 | INSERT, Threaded | 8227731 | |
29 | NOT SOLD SEPARATE, Decal | NSS | |
30 | NOT SOLD SEPARATE, Decal-Prop Operation | NSS | |
31 | THRUST WASHER | 13191Q01 | |
32 | PROP NUT KIT, (.750-16) | 11-52707Q1 | |
33 | TAB WASHER | 14-816629Q | 14-816629, 14-31210, 14-816629B |
34 | SCREW, (M10 x 45) | 10-4000380 | |
35 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
- | SEAL KIT, Gear Housing | 26-43035A05 |
Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - 1.83:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter) | 1671-9760T41 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1671-9760T42 | |
37 | SHIM SET | 15-812769A1 | |
38 | BEARING ASSEMBLY, Tapered Roller | 31-8M0103476 | 31-812767A 1 |
39 | NOT SOLD SEPARATE, Cup | NSS | |
40 | GEAR, Forward - 22 Teeth | 43-859101T2 | |
41 | BEARING, Roller | 31-21739 | |
42 | FOLLOWER, Cam | 8129291 | |
43 | SLIDE | 20843 | |
44 | SPRING | 24-38114 | |
45 | CLUTCH | 52-813697T | 52-813697 |
46 | PIN, Cross | 17-8M0020942 | 17-38113 |
47 | SPRING | 24-815418 | |
48 | PROPELLER SHAFT | 44-14493 | |
49 | GEAR, Reverse - 22 Teeth | 43-859104T | |
50 | BEARING, Ball | 30-20839T | |
51 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
52 | O-RING | 25-815460 | |
53 | BEARING, Needle | 31-21700 | |
54 | SEAL, Oil | 26-8M0205511 | |
55 | SEAL, Oil | 26-8M0203757 | |
56 | SCREW, (M8 x 30) | 10-85594030 | |
57 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
58 | INSERT, Threaded | 8227731 | |
59 | NOT SOLD SEPARATE, Decal-Gear Ratio | NSS | |
60 | TRIM TAB, Zinc | 17264T2 | |
61 | SCREW, (M10 x 30) | 10-4000377 | |
62 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
63 | THRUST HUB | 73345A1 | |
64 | PROP NUT KIT | 11-69578Q1 | |
65 | TAB WASHER | 14-8M0214942 | |
66 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
67 | SCREW, (M10 x 45) | 10-4000380 | |
- | SEAL KIT, Gear Housing | 26-814669A2 |
Gear Housing, Propeller Shaft - Short-2:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - Short-2:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete | 1682-821306T54 | 1682-821306T38 |
1 | GEAR HOUSING ASSEMBLY, Basic | 1682-821306T12 | 1682-821306A12 |
39 | PIN, Dowel | 17-821327 | |
40 | GASKET | 27-823942 | |
41 | TUBE | 32-8M0026108 | 32-821828 |
42 | PLUG, Rubber | 19-824928001 | 19-824928, 19-32297 |
43 | SCREEN | 821829 | |
44 | TRIM TAB | 822157T2 | |
45 | SCREW, (M8 x 20) | 10-82497020 | |
46 | WASHER | 12-72397 | |
47 | GEAR ASSEMBLY, Forward - 26 Teeth | 43-821315T1 | |
48 | BEARING ASSEMBLY, Roller | 31-8M0103470 | 31-99328A 1 |
49 | NOT SOLD SEPARATE, Cup | NSS | |
50 | BEARING, Roller | 31-41326 | |
51 | FOLLOWER, Cam | 821578 | |
52 | SPRING | 24-8261991 | |
53 | PIN | 17-8M0020999 | 17-85093 |
54 | CLUTCH | 52-821314T | 52-821314 |
55 | SPRING | 24-38114 | |
56 | PROPELLER SHAFT | 44-8M0140441 | |
57 | GEAR, Reverse - 26 Teeth | 43-821312T1 | |
58 | BEARING, Ball | 30-20839T | |
59 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
60 | O-RING | 25-815460 | |
61 | BEARING, Needle | 31-21700 | |
62 | SEAL, Oil | 26-8M0205511 | |
63 | SEAL, Oil | 26-8M0203757 | |
64 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
65 | SCREW, (M8 x 30) | 10-85594030 | |
66 | INSERT, Threaded | 8227731 | |
67 | NOT SOLD SEPARATE, Decal 2:1 | NSS | |
68 | THRUST HUB | 73345A1 | |
69 | PROP NUT KIT | 11-69578Q1 | |
70 | TAB WASHER | 14-8M0214942 | |
71 | SCREW, (M10 x 45) | 10-4000380 | |
72 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
73 | PLUG | 19-95925 | |
- | SEAL KIT, Gear Housing | 823547A03 |
Gear Housing, Propeller Shaft-Long-2:1 Gear Ratio
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Gear Housing, Propeller Shaft-Long-2:1 Gear Ratio:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter) | 1674-9760T44 | |
1 | GEAR HOUSING ASSEMBLY, Basic | 1671-9760T42 | |
37 | SHIM SET | 15-812769A1 | |
38 | BEARING ASSEMBLY, Tapered Roller | 31-8M0103476 | 31-812767A 1 |
39 | NOT SOLD SEPARATE, Cup | NSS | |
40 | GEAR, Forward | 43-893603T01 | |
41 | BEARING, Roller | 31-21739 | |
42 | FOLLOWER, Cam | 8129291 | |
43 | SLIDE | 20843 | |
44 | SPRING | 24-38114 | |
45 | CLUTCH | 52-813697T | 52-813697 |
46 | PIN, Cross | 17-8M0020942 | 17-38113 |
47 | SPRING | 24-815418 | |
48 | PROPELLER SHAFT | 44-14493 | |
49 | GEAR, Reverse | 43-893605T | |
50 | BEARING, Ball | 30-20839T | |
51 | CARRIER ASSEMBLY, Bearing | 8M0168900 | |
52 | O-RING | 25-815460 | |
53 | BEARING, Needle | 31-21700 | |
54 | SEAL, Oil | 26-8M0205511 | |
55 | SEAL, Oil | 26-8M0203757 | |
56 | SCREW, (M8 x 30) | 10-85594030 | |
57 | WASHER, (.323 x .590 x .112) Stainless Steel | 12-855941 | |
58 | INSERT, Threaded | 8227731 | |
59 | NOT SOLD SEPARATE, Decal-Gear Ratio | NSS | |
60 | TRIM TAB, Zinc | 17264T2 | |
61 | SCREW, (M10 x 30) | 10-4000377 | |
62 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
63 | THRUST HUB | 73345A1 | |
64 | PROP NUT KIT | 11-69578Q1 | |
65 | TAB WASHER | 14-8M0214942 | |
66 | WASHER, (.406 x .750 x .105) Stainless Steel | 12-8M0214963 | |
67 | SCREW, (M10 x 45) | 10-4000380 | |
- | SEAL KIT, Gear Housing | 26-814669A2 |
Ignition Coil
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Ignition Coil:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PLATE, Coil Mounting | 892858T | |
2 | COIL, Ignition | 300-8M0077471 | 300-879984T01, 339-879984A 1, 339-879984T00 |
3 | CABLE SET | 84-881908T | 84-821945T74, 84-821945T65 |
4 | SPACER | 23-8M0206979 | |
5 | SCREW, (M6 x 45) | 10-82129145 | |
6 | RELAY ASSEMBLY | 8M0207773 | |
7 | BRACKET | 828102 | |
8 | GROMMET | 25-818967 | |
9 | BUSHING | 23-8M0214955 | |
10 | SCREW, (M6 x 25 MM) | 10-82129125 | |
11 | BUSHING | 23-856954 | |
12 | GROMMET | 25-8M0190980 | |
13 | WASHER | 12-8M0214930 | |
14 | SCREW, (M6 x 30) | 10-82684430 | |
15 | SCREW, (M6 x 14) | 10-82129114 | |
16 | SPACER | 23-892863002 | |
17 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
18 | CABLE ASSEMBLY | 84-858414A3 | |
19 | SCREW, (M6 x 55) | 10-82129155 | |
20 | J CLIP | 54-8M0024808 |
Ignition Coil Mounting
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Ignition Coil Mounting:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | PLATE, Coil | 892869T | |
2 | COIL, Ignition | 300-8M0077471 | 300-879984T01, 339-879984A 1, 339-879984T00 |
3 | CABLE SET | 84-881908T | 84-821945T74, 84-821945T65 |
4 | SPACER | 23-8M0206979 | |
5 | SCREW, (M6 x 45) | 10-82129145 | |
6 | RELAY ASSEMBLY | 8M0207773 | |
7 | BRACKET | 828102 | |
8 | GROMMET | 25-818967 | |
9 | BUSHING | 23-8M0214955 | |
10 | SCREW, (M6 x 25 MM) | 10-82129125 | |
11 | J CLIP | 54-8M0024808 | |
12 | HARNESS ASSEMBLY, Trim | 84-826802T32 | |
13 | BUSHING | 23-856954 | |
14 | GROMMET | 25-8M0190980 | |
15 | CABLE ASSEMBLY | 84-858414A3 | |
16 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
17 | SCREW, (M6 x 14) | 10-82129114 | |
18 | SCREW, (M6 x 30) | 10-82684430 | |
19 | WASHER | 12-8M0214930 |
Intake Manifold
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Intake Manifold:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | MANIFOLD ASSEMBLY, Intake | 878139A07 | 878139A06 |
1 | MANIFOLD, Intake | 8M0029463 | 878139T01, 878139T |
2 | GASKET SET Comment: (Contains 4 Gaskets) | 27-879866 | |
3 | SCREW | 10-881059 | |
4 | BRACKET | 877834 | |
5 | NUT, (M6) Stainless Steel | 11-401366 | |
6 | SOLENOID VALVE | 877805T | |
7 | TFI SYSTEM | 879886T | |
8 | INJECTOR | 892123002 | 892123001, 892123, 877826 |
- | O-RING KIT, Injector Comment: (Upper) | 25-883597 | |
- | O-RING KIT, Injector Comment: (Lower) | 25-883598 | |
9 | SCREW | 10-881059 | |
10 | SCREW | 10-881059 | |
11 | CLIP | 54-883460 | |
12 | HOSE | 32-877831A1 | |
13 | THROTTLE BODY ASSEMBLY | 877831A03 | 877831T 1 |
14 | SCREW, Adjustment | 10-8M0000578 | |
15 | SCREW | 10-881059 | |
16 | SENSOR, Position | 8M0125617 | |
17 | SCREW | 10-881060 | |
18 | SENSOR, MAP | 854445 | |
19 | SENSOR ASSEMBLY | 8M0214984 | |
20 | O-RING, (.301 x .070) | 25-627021 | |
21 | GASKET | 27-879867 | |
22 | ATTENUATOR | 893521 | 881063T |
23 | SCREW, (M6 x 25 MM) | 10-8248326 | |
24 | BREATHER HOSE | 32-8M0012378 | 32-880754A 2 |
25 | RETAINER | 8M0007495 | 883832 |
26 | SCREW, (M6 x 30) | 10-82684430 | |
27 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
28 | SCREW, (#10-16 x .625) | 10-8214281 | |
- | GASKET SET | 27-859352A02 | |
- | MANIFOLD ASSEMBLY, Intake - Complete | 877829T06 | 877829T05, 877829T04, 877829T03 |
1 | MANIFOLD, Intake | 877829T01 | 877829T |
2 | GASKET SET Comment: (Contains 4 Gaskets) | 27-879866 | |
3 | SCREW | 10-881059 | |
4 | BRACKET | 877834 | |
5 | NUT, (M6) Stainless Steel | 11-401366 | |
6 | SOLENOID VALVE | 877805T | |
7 | TFI SYSTEM | 879887T | |
8 | INJECTOR | 892123002 | 892123001, 892123, 877826 |
9 | SCREW | 10-881059 | |
10 | SCREW | 10-881059 | |
11 | CLIP | 54-883460 | |
12 | HOSE | 32-877831A1 | |
13 | THROTTLE BODY ASSEMBLY | 877831A02 | 877831T |
14 | SCREW, Adjustment | 10-8M0000578 | |
15 | SCREW | 10-881059 | |
16 | SENSOR, Position | 8M0125617 | |
17 | SCREW | 10-881060 | |
18 | SENSOR, MAP | 854445 | |
19 | SENSOR ASSEMBLY | 8M0148668 | |
20 | O-RING, (1.78 mm x .08 mm) | 25-896699 | 25-888814 |
21 | GASKET | 27-879867 | |
22 | ATTENUATOR | 893521 | 881063T |
23 | SCREW, (M6 x 25 MM) | 10-8248326 | |
24 | RESTRICTOR Comment: (50) | 8831483 | |
24 | RESTRICTOR Comment: (40) | 8831482 | |
25 | BREATHER HOSE | 32-8M0113740 | |
26 | SCREW, (M6 x 30) | 10-82684430 | |
27 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
28 | SCREW, (#10-16 x .625) | 10-8214281 | |
29 | RETAINER | 8M0007495 | 883832 |
- | GASKET SET | 27-883599A02 |
Intake/Exhaust Valves
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Intake/Exhaust Valves:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | VALVE, Exhaust | 8M0065029 | 832991T 3 |
2 | VALVE, Intake | 832990T3 | |
3 | SEAL, Valve Stem | 26-858271 | |
4 | SPRING, Valve - Outer | 24-893552 | 24-858268 |
5 | RETAINER | 822650 | |
6 | KEY | 28-893554 | 28-822651 |
7 | ROCKER ARM | 898821A01 | |
8 | SCREW | 10-825046 | |
9 | NUT | 11-826150 | 11-858274 |
10 | SHAFT, Rocker | 834780T1 | |
11 | NOT SOLD SEPARATE, Plug | NSS | |
12 | BRACKET | 893560 | 859577 |
13 | SPRING | 24-893562 | 24-825052 1 |
14 | BRACKET | 893561 | 858275 |
15 | SPRING | 24-854713 | |
16 | GASKET | 27-893645 | 27-859576 |
17 | PIN, Cam Thrust | 17-859575 | 17-893584 |
18 | SCREW, (M8 x 23) | 10-875218 | |
19 | SPRING, Overload | 24-893563 | 24-889775, 24-881858 |
- | CYLINDER HEAD ASSEMBLY | 8M0205506 | |
- | GASKET SET | 27-859352A02 | |
1 | VALVE, Exhaust | 8M0065029 | 832991T 3 |
2 | VALVE, Intake | 832990T3 | |
3 | SEAL | 26-858271 | |
4 | SPRING, Valve - Outer | 24-893552 | 24-858268 |
5 | RETAINER | 822650 | |
6 | KEY | 28-893554 | 28-822651 |
7 | ROCKER ARM | 898821A01 | |
8 | SCREW | 10-825046 | |
9 | NUT | 11-826150 | 11-858274 |
10 | SHAFT, Rocker | 8570851 | |
11 | NOT SOLD SEPARATE, Plug | NSS | |
12 | BRACKET | 893560 | 859577 |
13 | BRACKET | 893561 | 858275 |
14 | SPRING | 24-893562 | 24-825052 1 |
15 | SCREW, (M8 x 23) | 10-875218 | |
16 | GASKET | 27-893645 | 27-859576 |
17 | PIN | 17-859575 | 17-893584 |
18 | SPRING, Overload | 24-893563 | 24-889775, 24-881858 |
- | CYLINDER HEAD ASSEMBLY | 893505T05 | 857082A 9 |
Linkage(Handle)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Linkage(Handle):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | CAP | 42942 | |
5 | LEVER ASSEMBLY, Throttle | 822682A4 | |
6 | BRACKET (Handle) | 830294T3 | |
7 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
8 | BUSHING | 23-825078 | |
9 | CAM, Throttle | 879865 | |
10 | SCREW, (M6 x 40) | 10-8248329 | |
11 | ARM ASSEMBLY, Throttle | 883006A1 | |
12 | BUSHING | 23-883005 | |
13 | SCREW, (#10-16 x .625) | 10-8214281 | |
14 | BUSHING | 23-8M0215006 | |
15 | LINK ASSEMBLY, Throttle | 893775A01 | 879870A 1 |
16 | SOCKET | 8M0084742 | |
17 | SCREW, (M6 x 25 MM) | 10-8248326 | |
18 | SHIFT GUIDE | 858245 | |
19 | SCREW, (M5 x 12) | 10-82239312 | |
20 | SHIFT SLIDE | 858246 | |
21 | DETENT/SPRING KIT | 12016A2 | |
22 | NOT SOLD SEPARATE, Spring | NSS | |
23 | SHIFT ROD | 858247 | |
24 | COTTER PIN | 18-210711 | |
25 | NUT, (M6) Stainless Steel | 11-401386 | |
26 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
27 | SHIFT LINK | 858248 | |
28 | BUSHING | 23-48475 | |
29 | BUSHING | 23-850165 | |
30 | LEVER ASSEMBLY, Shift Shaft | 850166T06 | |
31 | SWITCH | 87-814281T10 | 87-814281A10 |
32 | SCREW, (#10-16 x .625) | 10-8214281 |
Linkage(Handle)(Long)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Linkage(Handle)(Long):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | CAP | 42942 | |
5 | LEVER ASSEMBLY, Throttle | 822682A4 | |
6 | BRACKET | 830294T3 | |
7 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
8 | BUSHING | 23-825078 | |
9 | CAM, Throttle | 879865 | |
10 | SCREW, (M6 x 40) | 10-8248329 | |
11 | ARM ASSEMBLY, Throttle | 883006A1 | |
12 | BUSHING | 23-883005 | |
13 | SCREW, (#10-16 x .625) | 10-8214281 | |
14 | BUSHING | 23-8M0215006 | |
15 | LINK ASSEMBLY, Throttle | 893780A01 | 881062A 1 |
16 | SOCKET | 8M0084742 | |
17 | SCREW, (M6 x 25 MM) | 10-8248326 | |
18 | SHIFT GUIDE | 858245 | |
19 | SCREW, (M5 x 12) | 10-82239312 | |
20 | SHIFT SLIDE | 858246 | |
21 | DETENT/SPRING KIT | 12016A2 | |
22 | NOT SOLD SEPARATE, Spring | NSS | |
23 | SHIFT ROD | 858247 | |
24 | COTTER PIN | 18-210711 | |
25 | NUT, (M6) Stainless Steel | 11-401386 | |
26 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
27 | SHIFT LINK | 858248 | |
28 | BUSHING | 23-48475 | |
29 | BUSHING | 23-850165 | |
30 | LEVER ASSEMBLY, Shift Shaft | 850166T06 | |
31 | SWITCH ASSEMBLY | 87-814281T10 | 87-814281A10 |
32 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
Linkage(Remote)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Linkage(Remote):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | CAP | 42942 | |
5 | LEVER ASSEMBLY, Throttle | 822682A4 | |
6 | RETAINER | 883160 | |
7 | BUSHING | 23-825078 | |
8 | RETAINER | 822459 | |
9 | LEVER, Shift | 8259571 | |
10 | BRACKET | 827706A4 | |
11 | LATCH | 98889 | |
12 | NOT SOLD SEPARATE, Guide-Shift Rod | NSS | |
13 | SLEEVE | 23-15885 | |
14 | SCREW, (M6 x 16) | 10-8248324 | |
15 | ROD, Shift | 893777 | 850162 |
16 | LINK KIT, Shift | 893769A01 | 850255A 1 |
17 | BUSHING | 23-48475 | |
18 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
19 | NUT, (M6) Stainless Steel | 11-401386 | |
20 | COTTER PIN | 18-210711 | |
21 | LEVER ASSEMBLY, Shift Shaft | 850166T06 | |
22 | BUSHING | 23-850165 | |
23 | LINK ASSEMBLY, Throttle | 893775A01 | 879870A 1 |
24 | SOCKET | 8M0084742 | |
25 | BUSHING | 23-8M0215006 | |
26 | CAM, Throttle | 879865 | |
27 | SCREW, (M6 x 40) | 10-8248329 | |
28 | ARM ASSEMBLY, Throttle | 883006A1 | |
29 | BUSHING | 23-883005 | |
30 | SCREW, (#10-16 x .625) | 10-8214281 |
Linkage(Remote)(Long)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Linkage(Remote)(Long):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | CAP | 42942 | |
5 | LEVER ASSEMBLY, Throttle | 822682A4 | |
6 | RETAINER | 883160 | |
7 | BUSHING | 23-825078 | |
8 | RETAINER | 822459 | |
9 | LEVER, Shift | 8259571 | |
10 | BRACKET | 827706A4 | |
11 | LATCH | 98889 | |
12 | NOT SOLD SEPARATE, Guide-Shirt Rod | NSS | |
13 | SLEEVE | 23-15885 | |
14 | SCREW, (M6 x 16) | 10-8248324 | |
15 | ROD, Shift | 893777 | 850162 |
16 | LINK KIT, Shift | 893769A01 | 850255A 1 |
17 | BUSHING | 23-48475 | |
18 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
19 | NUT, (M6) Stainless Steel | 11-401386 | |
20 | COTTER PIN | 18-210711 | |
21 | LEVER ASSEMBLY, Shift Shaft | 850166T06 | |
22 | BUSHING | 23-850165 | |
23 | LINK ASSEMBLY, Throttle | 893780A01 | 881062A 1 |
24 | SOCKET | 8M0084742 | |
25 | BUSHING | 23-8M0215006 | |
26 | CAM, Throttle | 879865 | |
27 | SCREW, (M6 x 40) | 10-8248329 | |
28 | ARM ASSEMBLY, Throttle | 883006A1 | |
29 | BUSHING | 23-883005 | |
30 | SCREW, (#10-16 x .625) | 10-8214281 |
Linkage(Short)
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Linkage(Short):

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SCREW, (M8 x 70) Stainless Steel | 10-40011158 | |
2 | SCREW, (M6 x 60) | 10-8147763 | |
3 | NUT, (M6) | 11-401196 | |
4 | LEVER ASSEMBLY, Throttle | 822682A4 | |
5 | RETAINER | 883160 | |
6 | SCREW, (M6 x 40) | 10-8248329 | |
7 | CAP | 42942 | |
8 | ARM ASSEMBLY, Throttle | 883006A1 | |
9 | CAM, Throttle | 879865 | |
10 | BUSHING | 23-883005 | |
11 | SCREW, (#10-16 x .625) | 10-8214281 | |
12 | BUSHING | 23-8M0215006 | |
13 | BRACKET | 827706A4 | |
14 | LATCH | 98889 | |
15 | SCREW, (M6 x 16) | 10-8248324 | |
16 | SLEEVE | 23-15885 | |
17 | SHIFT ROD | 882820 | 826271 |
18 | RETAINER | 822459 | |
19 | LEVER, Shift | 8259571 | |
20 | BUSHING | 23-825078 | |
21 | LINK ASSEMBLY, Throttle | 893780A01 | 881062A 1 |
22 | SOCKET | 8M0084742 | |
23 | SHIFT SHAFT ASSEMBLY, Horizontal | 826588A4 | |
24 | RETAINER | 8277071 | |
25 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
26 | COTTER PIN | 18-210711 | |
27 | SPRING, Detent | 24-826077 | |
28 | SPRING, Backing | 24-824993 | |
29 | SPRING, Plate | 824994 | |
30 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 |
Manual Tilt
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Manual Tilt:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | MANUAL TRIM ASSEMBLY | 8M0118570 | |
1 | SHOCK ROD ASSEMBLY | 8M0118572 | |
2 | PISTON ASSEMBLY, Trim Memory | 893903A01 | |
3 | O-RING KIT, Cylinder | 25-893917A01 | 25-809872A 1 |
4 | NOT SOLD SEPARATE, O Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893918A01 | 811224A 1 |
6 | SCREW AND SEAL KIT | 893919A01 | 813433A 2 |
7 | ACCUMULATOR ASSEMBLY | 893920A01 | 813454A 2 |
8 | VALVE BODY ASSEMBLY | 893921A01 | 813455T 4 |
9 | CAM KIT | 893923A01 | 813457A 3 |
10 | VALVE KIT, Velocity | 893924A01 | 809881A 1 |
11 | REPAIR KIT | 893925A01 | 809882A 1 |
12 | CABLE ASSEMBLY, Ground | 8M0207768 | |
- | O-RING KIT | 25-893922A01 | 25-809880A 2 |
13 | PIN | 17-19607 | |
14 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
Power Trim
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Power Trim:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | POWER TRIM ASSEMBLY | 8M0055006 | 893518T01, 830150T10, 830150T 6 |
1 | SHOCK ROD KIT | 893943A01 | 855833A 1 |
2 | PISTON ASSEMBLY, Memory | 8M0171822 | |
3 | O-RING KIT, Rebuild | 25-8M0171819 | |
4 | NOT SOLD SEPARATE, O Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893904T01 | 811228A 1 |
6 | VALVE KIT, Trim Limit | 893905A02 | 809873A 1 |
7 | PUMP ASSEMBLY | 893906A02 | 809874A 1 |
8 | MOTOR KIT | 893907A02 | 809885A 2 |
9 | PLUG | 22-8134351 | |
10 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
11 | MANIFOLD KIT | 893909A02 | 809875A 1 |
12 | SCREW KIT (Motor) | 10-809876A1 | |
13 | DRIVESHAFT/SEAL KIT | 809877A1 | |
14 | FILTER KIT | 35-893912A02 | 809878A 1 |
15 | POPPET KIT | 893913A02 | 809879A 1 |
16 | CABLE ASSEMBLY | 88238A18 | |
- | O-RING KIT (Complete Trim) | 25-893914A02 | 25-809880A 1 |
17 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
18 | PIN | 17-19607 | |
19 | PIN | 17-822869001 | 17-822869 |
20 | HARNESS ASSEMBLY, Trim | 84-826802T33 | |
21 | RELAY ASSEMBLY | 8M0207773 | |
22 | BRACKET | 828102 | |
23 | GROMMET | 25-818967 | |
24 | BUSHING | 23-8M0214955 | |
25 | NOT SOLD SEPARATE, Decal-Trim Relay | NSS | |
26 | SCREW, (M6 x 25 MM) | 10-82129125 | |
- | PUMP ASSEMBLY, Power Trim | 8M0055011 | 893517T01, 855654T09, 855654T08, 855654T 4 |
1 | SHOCK ROD KIT | 8M0118573 | |
2 | PISTON ASSEMBLY, Memory | 8M0171822 | |
3 | O-RING KIT, Rebuild | 25-8M0171819 | |
4 | NOT SOLD SEPARATE, O Ring | NSS | |
5 | CYLINDER ASSEMBLY | 893904T01 | 811228A 1 |
6 | VALVE KIT, Trim Limit | 893944A01 | 809873A 2 |
- | SPRING | 24-804849 | |
7 | PUMP ASSEMBLY | 893906A02 | 809874A 1 |
8 | MOTOR KIT | 893907A02 | 809885A 2 |
9 | PLUG | 22-8134351 | |
10 | MANUAL RELEASE ASSEMBLY | 893929A01 | 813442A 2 |
11 | MANIFOLD KIT | 893909A02 | 809875A 1 |
12 | SCREW KIT (Motor) | 10-809876A1 | |
13 | DRIVESHAFT/SEAL KIT | 809877A1 | |
14 | FILTER KIT | 35-893912A02 | 809878A 1 |
15 | POPPET KIT | 893913A02 | 809879A 1 |
16 | CABLE ASSEMBLY | 88238A18 | |
- | O-RING KIT (Complete Trim) | 25-893914A02 | 25-809880A 1 |
17 | PIN, Trilobe | 17-821539 | 17-13794, 17-19603 |
18 | PIN | 17-19607 | |
19 | PIN | 17-822869001 | 17-822869 |
Powerhead Gasket Set Components
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Powerhead Gasket Set Components:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | GASKET SET | 27-859352A02 | |
0 | GASKET SET, Intake Manifold Comment: (Contains 4 Gaskets) | 27-879866 | |
0 | SEAL, Valve Stem | 26-858271 | |
0 | GASKET, Vapor Separator Bowl | 27-883213 | |
0 | GASKET, Cylinder Block | 27-8M0163129 | |
0 | GASKET, Exhaust Cover | 27-8M4500244 | 27-834775005, 27-834775004, 27-834775 3 |
0 | GASKET, Thermostat Cover | 27-8M0177107 | |
0 | O-RING, (.301 x .070), Temperature Sensor Comment: (Plastic Housing) | 25-627021 | |
0 | O-RING, Cylinder Head | 25-8M0162934 | |
0 | GASKET, Cylinder Head | 27-8M0118180 | |
0 | O-RING, (.921 x .139), Oil Plug | 25-8M0204673 | |
0 | O-RING, Oil Pump | 25-857096 | |
0 | O-RING, Oil Pump | 25-857094 | |
0 | O-RING, Oil Pump | 25-857093 | |
0 | SEAL, Crankshaft-Top | 8M0151047 | |
0 | SEAL, Crankshaft-Bottom | 8M0151048 | |
0 | GASKET, Adaptor Plate | 27-8M0213113 | |
0 | O-RING, Oil Pick-UP Plate | 25-845746 | |
- | GASKET SET | 27-883599A02 | |
0 | GASKET, Vapor Separator Bowl | 27-883213 | |
0 | GASKET SET, Intake Manifold Comment: (Contains 4 Gaskets) | 27-879866 | |
0 | GASKET, Cylinder Block Comment: SN# USA-0T979999/BEL-0P325499 & Below | 27-8M0213112 | |
0 | GASKET, Cylinder Block Comment: SN# USA-0T980000/BEL-0P325500 & Up | 27-8M0163129 | |
0 | GASKET, Exhaust Cover | 27-8M0224375 | |
0 | GASKET, Thermostat | 27-887978 | |
0 | GASKET, Thermostat Cover | 27-8M0177107 | |
0 | O-RING, (.301 x .070), Temperature Sensor Comment: (Plastic Temperature Sensor Housing) | 25-627021 | |
0 | SEAL, Cylinder Head | 25-8M0011870 | 25-857083 |
0 | GASKET, Cylinder Head | 27-8M0118179 | |
0 | O-RING, (.921 x .139), Oil Plug | 25-8M0204673 | |
0 | O-RING, Oil Pump | 25-857096 | |
0 | O-RING, Oil Pump | 25-857094 | |
0 | O-RING, Oil Pump | 25-857093 | |
0 | SEAL, Crankshaft-Top | 8M0151047 | |
0 | SEAL, Crankshaft-Bottom | 8M0151048 | |
0 | GASKET, Adaptor Plate Comment: SN# USA-0T979999/BEL-0P325499 & Below | 27-8M0213113 | |
0 | GASKET, Adaptor Plate Comment: SN# USA-0T980000/BEL-0P325500 & Up | 27-8M0213113 | |
0 | O-RING, Oil Pick-UP Plate | 25-845746 |
Service/Support Material
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Service/Support Material:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | PARTS MANUAL, 40 EFI (3 Cylinder) 4-Stroke | 90-883943007 | |
- | OWNERS MANUAL | 90-10212060 | |
- | OWNERS MANUAL, Spanish | 90-10212J60 | |
- | OWNERS MANUAL, French | 90-10212D60 | |
- | INSTALLATION MANUAL | 90-10184060 | |
- | SERVICE MANUAL | 90-883064R02 | 90-883064R01, 90-883064 |
- | TOOL KIT | 91-8M0162977 | |
- | DECAL, Bodensee | 37-884387 | |
- | DECAL, Unleaded Fuel - Bodensee | 37-827887 | |
- | DECAL, EPA Label Information | 37-883927A06 | |
- | PARTS MANUAL, 40/50/60 EFI (4 Cylinder) 4-Stroke | 90-883875003 | |
- | OWNERS MANUAL | 90-10223060 | |
- | OWNERS MANUAL, Spanish | 90-10223J60 | |
- | OWNERS MANUAL, French | 90-10223D60 | |
- | SERVICE MANUAL | 90-883065R02 | 90-883065R01, 90-883065 |
- | INSTALLATION MANUAL | 90-10184061 | |
- | TOOL KIT | 91-8M0162977 | |
- | DECAL, EPA Label Information | 37-883830A06 | |
- | DECAL SET Comment: (Merc 40) | 37-883592A06 | |
- | DECAL SET Comment: (Tracker 40) | 37-883592A06 | |
- | DECAL SET Comment: (Merc 50) | 37-883525A06 | |
- | DECAL SET Comment: (Tracker 50) | 37-883525A06 | |
- | DECAL SET Comment: (Merc 60) | 37-883526A06 | |
- | DECAL SET Comment: (Tracker 60) | 37-883526A06 | |
- | DECAL SET Comment: (Mariner 40) | 37-883541A03 | 37-883541A02 (Mariner 40) |
- | DECAL SET Comment: (Mariner 50) | 37-883533A03 | 37-883533A02 (Mariner 50) |
- | DECAL SET Comment: (Mariner 60) | 37-883534A03 | 37-883534A02 (Mariner 60) |
Steering Arm
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Steering Arm:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
2 | STRAP, Upper Mount | 893773002 | 827923 2, 893773001, 827923 1 |
3 | MOUNT, Upper | 8M0224385 | |
4 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
5 | BUMPER | 8M0156878 | |
6 | RING, Retaining | 53-89531 | |
7 | ARM, Steering | 8M0118183 | |
8 | BOLT, (M12 x 154) | 10-898835001 | 10-42973 |
9 | SPACER Comment: (Short) | 23-8279973 | |
9 | SPACER Comment: (Long) | 23-8279971 | |
10 | SWIVEL TUBE Comment: (Short) | 8M0219910 | |
10 | SWIVEL TUBE, (Long) | 893590T01 | 826233T 4 |
11 | CABLE ASSEMBLY | 84-88238T01 | |
12 | CABLE ASSEMBLY, Ground | 8M0207768 | |
13 | SCREW, (M10 x 105) Hex Flange - Stainless Steel Comment: SN# 1C046581 & Below | 10-823567105 | 10-817430105 SN# 1C046581 & Below |
13 | SCREW, (M10 x 105) Hex Flange - Stainless Steel Comment: SN# 0P502069 & Below | 10-823567105 | 10-817430105 SN# 0P502069 & Below |
13 | SCREW, (M10 x 120) Comment: SN# 1C046582 & Up | 10-8M0103829 | |
13 | SCREW, (M10 x 120) Comment: SN# 0P502070 & Up | 10-8M0103829 | |
14 | STRAP, Lower Mount | 893703 | 828985 |
15 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
16 | NUT, (M10) | 11-40140 | |
17 | ATTACHING KIT, Engine Steering (Non Handle) | 19608A14 | |
18 | SCREW, (.375-24 x 1.500) (Non Handle) | 10-823919 | |
19 | WASHER, (.390 x .546 x .12) (Non Handle) | 12-8M0109680 | |
20 | WASHER, (.390 x .625 x .062) Stainless Steel (Non Handle) | 12-37828 | |
21 | NUT, (.375-24) Stainless Steel (Non Handle) | 11-8M0204726 | |
22 | NUT, (.375-24) Stainless Steel (Non Handle) | 11-8M0204726 | |
23 | BRACKET, Ride-Guide (Non Handle) | 8M0184092 | |
24 | TAB WASHER (Non Handle) | 14-8M0009820 | 14-816669F 1 |
25 | SCREW, (M10 x 30) (Non Handle) | 10-4000377 | |
26 | WASHER, (.453 x .812 x .105) Stainless Steel Comment: SN# 1C046581 & Below | 12-45176 | |
26 | WASHER, (.453 x .812 x .105) Stainless Steel Comment: SN# 0P502069 & Below | 12-45176 | |
27 | WASHER Comment: SN# 1C046582 & Up | 12-4002319 | |
27 | WASHER Comment: SN# 0P502070 & Up | 12-4002319 | |
1 | NUT, (M12) | 11-896963 | 11-859129, 11-90099 |
2 | STRAP, Upper Mount | 893773002 | 827923 2, 893773001, 827923 1 |
3 | MOUNT, Upper | 8M0224385 | |
4 | SCREW, (M6 x 20) Stainless Steel | 10-8M0204741 | |
5 | BUMPER | 8M0156878 | |
6 | RING, Retaining | 53-89531 | |
7 | ARM, Steering | 8M0118183 | |
8 | BOLT, (M12 x 154) | 10-898835001 | 10-42973 |
9 | SPACER | 23-8279971 | |
10 | SWIVEL TUBE | 8M0219909 | |
11 | CABLE ASSEMBLY | 84-88238T01 | |
12 | CABLE ASSEMBLY, Ground | 8M0207768 | |
13 | SCREW, (M10 x 105) Hex Flange - Stainless Steel Comment: SN# 1C046581 & Below | 10-823567105 | 10-817430105 SN# 1C046581 & Below |
13 | SCREW, (M10 x 105) Hex Flange - Stainless Steel Comment: SN# 0P502069 & Below | 10-823567105 | 10-817430105 SN# 0P502069 & Below |
13 | SCREW, (M10 x 120) Comment: SN# 1C046582 & Up | 10-8M0103829 | |
13 | SCREW, (M10 x 120) Comment: SN# 0P502070 & Up | 10-8M0103829 | |
14 | STRAP, Lower Mount | 893703 | 828985 |
15 | SCREW, (#10-16 x .375) | 10-878607 | 10-817626 |
16 | NUT, (M10) | 11-40140 | |
17 | ATTACHING KIT, Engine Steering (Non Handle) | 19608A14 | |
18 | SCREW, (.375-24 x 1.500) (Non Handle) | 10-823919 | |
19 | WASHER, (.390 x .546 x .12) (Non Handle) | 12-8M0109680 | |
20 | WASHER, (.390 x .625 x .062) Stainless Steel (Non Handle) | 12-37828 | |
21 | NUT, (.375-24) Stainless Steel (Non Handle) | 11-8M0204726 | |
22 | NUT, (.375-24) Stainless Steel (Non Handle) | 11-8M0204726 | |
23 | BRACKET ASSEMBLY, Steering, Ride-Guide (Non Handle) | 816667A2 | |
24 | TAB WASHER (Non Handle) | 14-8M0009820 | 14-816669F 1 |
25 | SCREW, (M10 x 30) (Non Handle) | 10-4000377 | |
26 | WASHER, (.453 x .812 x .105) Stainless Steel Comment: SN# 1C046581 & Below | 12-45176 | |
26 | WASHER, (.453 x .812 x .105) Stainless Steel Comment: SN# 0P502069 & Below | 12-45176 | |
27 | SCREW, (M10 x 120) Comment: SN# 1C046582 & Up | 10-8M0103829 | |
27 | SCREW, (M10 x 120) Comment: SN# 0P502070 & Up | 10-8M0103829 |
Swivel Bracket
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Swivel Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | SWIVEL BRACKET | 1401-850066T01 | 1401-850066A 1 |
2 | BEARING, Trim Pin | 23-19606 | |
3 | FITTING, Grease | 22-8M0169589 | |
4 | FITTING, Grease Comment: (Handle) | 22-8M0169589 | |
5 | DECAL, Co-Pilot (Handle) | 37-8237011 | |
6 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
7 | BUSHING (Lower) | 23-821777 | |
8 | SEAL | 26-8M0205512 | |
9 | SCREW, (M8 x 10) Stainless Steel | 10-4008910 | |
10 | SEAL, Co-Pilot | 8282451 | |
11 | PUCK (Non Handle) | 822397 | |
12 | BUSHING | 23-8217711 | |
13 | NUT, (.375-24) Stainless Steel (Handle) | 11-8M0204726 | |
14 | LEVER, Co-Pilot (Handle) | 823792 | |
15 | WASHER (Handle) | 12-29330 | |
16 | ROD (Threaded)(Handle) | 821961 | |
17 | PLATE/DISC ASSEMBLY (Handle) | 8M0006845 | 821957A 2 |
18 | PLATE, Swivel Head (Handle) | 8M0007471 | 823791 |
19 | DISC, Friction (Handle) | 8165621 | |
20 | SHOULDER SCREW, Hex (Handle) | 10-768042 | |
1 | SWIVEL BRACKET | 1401-850066T01 | 1401-850066A 1 |
2 | BEARING, Trim Pin | 23-19606 | |
3 | FITTING, Grease | 22-8M0169589 | |
4 | FITTING, Grease Comment: (Handle) | 22-8M0169589 | |
5 | DECAL, Co-Pilot (Handle) | 37-8237011 | |
6 | NOT SOLD SEPARATE, Decal-Serial Overlaminate | NSS | |
7 | BUSHING (Lower) | 23-821777 | |
8 | SEAL | 26-8M0205512 | |
9 | SCREW, (M8 x 25) Stainless Steel | 10-40011149 | |
9 | SCREW, (M8 x 10) Stainless Steel | 10-4008910 | |
10 | SEAL, Co-Pilot | 8282451 | |
11 | PUCK (Non Handle) | 822397 | |
12 | BUSHING | 23-8217711 | |
13 | NUT, (.375-24) Stainless Steel (Handle) | 11-8M0204726 | |
14 | LEVER, Co-Pilot (Handle) | 823792 | |
15 | WASHER (Handle) | 12-29330 | |
16 | ROD (Threaded)(Handle) | 821961 | |
17 | PLATE/DISC ASSEMBLY (Handle) | 8M0006845 | 821957A 2 |
18 | PLATE, Swivel Head (Handle) | 8M0007471 | 823791 |
19 | DISC, Friction (Handle) | 8165621 | |
20 | SHOULDER SCREW, Hex (Handle) | 10-768042 |
Tiller Handle
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Tiller Handle:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | COVER KIT | 822148T06 | 822148A 6 |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE ASSEMBLY, Throttle (30.50 Inches) | 4324210 | |
6 | CABLE ASSEMBLY, Throttle (41.50 Inches) | 4324211 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER | 8M0072298 | 822407F 1 |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle | 892995 | 821971 |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 8M0138696 | |
19 | DECAL | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH, Stop | 87-8M0104614 | 87-823609A14, 87-823609A13 |
23 | CLIP | 823687 | |
24 | SWITCH, Stop | 87-11083A31 | |
25 | RETAINER, Brass | 8M0032846 | 12044 1 |
26 | BRACKET, Tiller | 821455A4 | |
27 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
28 | BUSHING | 23-821477 | |
29 | WASHER | 12-827314 | |
30 | CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) | 32-828547633 | |
31 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
32 | DECAL, F-N-R Shift | 37-82409316 | |
33 | LANYARD ASSEMBLY | 15920Q54 | |
34 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
35 | HANDLE | 830180A01 | 830180 |
36 | BUSHING | 23-830181 | |
37 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
38 | SCREW, (M10 x 90) | 10-82484890 | |
1 | COVER KIT | 822148T06 | 822148A 6 |
2 | PULLEY | 822150 | |
3 | NOT SOLD SEPARATE, Case | NSS | |
4 | SCREW, (#10-16 x .500) | 10-878608 | 10-812832 |
5 | CABLE ASSEMBLY, Throttle (30.50 Inches) | 4324210 | |
6 | CABLE ASSEMBLY, Throttle (41.50 Inches) | 4324211 | |
7 | SLEEVE, (12.00 Inches) | 85-960099 | |
8 | SCREW, (M8 x 25 MM) | 10-82526225 | |
9 | COVER | 8M0072298 | 822407F 1 |
10 | BUSHING | 23-821477 | |
11 | ARM, Steering Handle | 828813T1 | |
- | DECAL, Lanyard, Black | 37-8M0032728 | |
12 | RETAINER | 822441 | |
13 | SCREW, (M5 x 16) Stainless Steel | 10-40011107 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | LOCK, Throttle | 892995 | 821971 |
16 | SPRING | 24-96203 | |
17 | KNOB, Throttle | 821972T | 821972 |
18 | TILLER TUBE | 8M0138696 | |
19 | DECAL | 37-8242004 | |
20 | HANDLE, Throttle | 821465 | |
21 | GRIP | 8M0221732 | |
22 | SWITCH, Stop | 87-8M0104614 | 87-823609A14, 87-823609A13 |
23 | CLIP | 823687 | |
24 | SWITCH, Stop | 87-11083A31 | |
25 | RETAINER, Brass | 8M0032846 | 12044 1 |
26 | BRACKET, Tiller | 821455A4 | |
27 | WAVE WASHER | 13-826792 | 13-34678 1, 13-822144 |
28 | BUSHING | 23-821477 | |
29 | WASHER | 12-827314 | |
30 | CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) | 32-828547633 | |
31 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
32 | DECAL, F-N-R Shift | 37-82409316 | |
33 | LANYARD ASSEMBLY | 15920Q54 | |
34 | SCREW, (M8 x 35) Stainless Steel | 10-40011151 | |
35 | HANDLE | 830180A01 | 830180 |
36 | BUSHING | 23-830181 | |
37 | TAB WASHER | 14-8M0009820 | 14-816669F 1 |
38 | SCREW, (M10 x 90) | 10-82484890 |
Tools 1
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Tools 1:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | FLUSHING ATTACHMENT | 44357Q2 | |
2 | PUMP, Crankcase Oil | 802889Q1 | |
3 | WRENCH, Oil Filter | 91-802653Q02 | 91-802653Q 1 |
4 | HOLDER TOOL, Flywheel | 91-8M0161873 | |
5 | FLYWHEEL PULLER | 91-83164M | |
6 | TIMING LIGHT | 91-99379 | |
7 | ADAPTOR TOOL, Direct Voltage | 91-890451 | |
8 | MULTI-METER KIT, DMT 2004 | 91-892647A01 | |
9 | DIGITAL DIAGNOSTIC TESTER | 91-823686A2 | |
10 | DDT CARTRIDGE | 91-880118A04 | 91-880118A03, 91-880118A 2 |
11 | HARNESS ASSEMBLY, DDT Adaptor | 84-822560A5 | |
12 | REMOVAL TOOL, Fuel Injector | 91-883877A1 | |
13 | NOT SOLD SEPARATE, Lock ring Pliers (P/N-SRP2) | NSS | |
14 | REMOVER TOOL, Valve Guide | 91-809495001 | 91-809495A 1 |
15 | INSTALLER TOOL, Valve Guide Bushing | 91-809496A1 | |
16 | REAMER TOOL, Valve Guide | 91-809497A1 | |
17 | COMPRESSOR TOOL, Valve Spring | 91-809494A1 | |
18 | NOT SOLD SEPARATE, Valve Seat Cutter Kit | NSS | |
19 | COMPRESSOR TOOL, Piston Ring | FT2997 | FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789 |
20 | ANTI-CORROSION GREASE, 8 oz | 92-8M0071838 | |
21 | EXPANDER TOOL, Piston Ring | 91-24697 | |
22 | SPANNER WRENCH | 91-74951 | |
1 | FLUSHING ATTACHMENT | 44357Q2 | |
2 | PUMP, Crankcase Oil | 802889Q1 | |
3 | WRENCH, Oil Filter | 91-802653Q02 | 91-802653Q 1 |
4 | HOLDER TOOL, Flywheel | 91-8M0161873 | |
5 | FLYWHEEL PULLER | 91-83164M | |
6 | TIMING LIGHT | 91-99379 | |
7 | ADAPTOR TOOL, Direct Voltage | 91-890451 | |
8 | MULTI-METER KIT, DMT 2004 | 91-892647A01 | |
9 | DIGITAL DIAGNOSTIC TESTER | 91-823686A2 | |
10 | DDT CARTRIDGE | 91-880118A04 | 91-880118A03, 91-880118A 2 |
11 | HARNESS ASSEMBLY, DDT Adaptor | 84-822560A5 | |
12 | REMOVAL TOOL, Fuel Injector | 91-883877A1 | |
13 | NOT SOLD SEPARATE, Lock Ring Pliers (P/N-SRP2) | NSS | |
14 | REMOVER TOOL, Valve Guide | 91-809495001 | 91-809495A 1 |
15 | INSTALLER TOOL, Valve Guide Bushing | 91-809496A1 | |
16 | REAMER TOOL, Valve Guide | 91-809497A1 | |
17 | COMPRESSOR TOOL, Valve Spring | 91-809494A1 | |
18 | NOT SOLD SEPARATE, Valve Seat Cutter Kit | NSS | |
19 | COMPRESSOR TOOL, Piston Ring | FT2997 | FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789 |
20 | ANTI-CORROSION GREASE, 8 oz | 92-8M0071838 | |
21 | EXPANDER TOOL, Piston Ring | 91-24697 | |
22 | SPANNER WRENCH | 91-74951 |
Tools 2
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Tools 2:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
24 | HEAT LAMP | 91-63209 | |
25 | INSTALLATION TOOL, Bearing | 91-877321A1 | |
26 | INSTALLATION TOOL, Bearing | 91-13945 | |
- | PULLER KIT, Bearing | 91-31229A7 | |
27 | NOT SOLD SEPARATE, Expanding Rod (P/N-CG-41-11) | NSS | |
28 | NOT SOLD SEPARATE, Collet (P/N-CG-41-14) | NSS | |
29 | NUT, (.625-18) | 11-24156 | |
30 | WASHER | 12-34961 | |
31 | PLATE | 91-29310 | |
32 | SHAFT | 91-31229 | |
33 | WRENCH TOOL, Driveshaft Bearing | 91-36571T | |
34 | DRIVER ROD TOOL, Needle Bearings | 91-37323 | |
35 | MANDREL | 91-15755T | |
36 | DRIVE HEAD TOOL | 91-36569T | |
37 | PULLER | 91-27780 | |
38 | PULLER PLATE, Universal | 91-37241 | |
39 | DRIVER HEAD TOOL | 91-37312T | |
40 | INSTALLER TOOL, Needle Bearing | 91-817011T | 91-817011 |
41 | CABLE ASSEMBLY, DDT, 10 Feet | 84-825003A1 | |
42 | DRIVER TOOL, Oil Seal | 91-13949 | |
43 | INSTALLER TOOL, Seal | 91-817007T | 91-817007 |
44 | RETAINING TOOL, Bearing | 91-43506T | |
45 | INSTALLER TOOL, Bearing | 91-817005 | |
46 | INSTALLER TOOL, Water Pump Base Seal | 91-817006 | |
47 | LOCATION TOOL, Pinion Gear | 91-817008A2 | |
48 | DRIVER TOOL, Bearing Cup | 91-817009T | 91-817009, 91-31361 |
49 | TOOL, Pinion Locating | 91-12349A05 | |
24 | HEAT LAMP | 91-63209 | |
25 | INSTALLATION TOOL, Bearing | 91-877321A1 | |
26 | INSTALLATION TOOL, Bearing | 91-13945 | |
- | PULLER KIT, Bearing | 91-31229A7 | |
27 | NOT SOLD SEPARATE, Expanding Rod (P/N-CG-41-11) | NSS | |
28 | NOT SOLD SEPARATE, Collet (P/N-CG-41-14) | NSS | |
29 | NUT, (.625-18) | 11-24156 | |
30 | WASHER | 12-34961 | |
31 | PLATE | 91-29310 | |
32 | SHAFT | 91-31229 | |
33 | WRENCH TOOL, Driveshaft Bearing | 91-36571T | |
34 | DRIVER ROD TOOL, Needle Bearings | 91-37323 | |
35 | MANDREL | 91-15755T | |
36 | DRIVE HEAD TOOL | 91-36569T | |
37 | PULLER | 91-27780 | |
38 | PULLER PLATE | 91-37241 | |
39 | DRIVER HEAD TOOL | 91-37312T | |
40 | INSTALLER TOOL, Needle Bearing | 91-817011T | 91-817011 |
41 | CABLE ASSEMBLY, DDT, 10 Feet | 84-825003A1 | |
42 | DRIVER TOOL, Oil Seal | 91-13949 | |
43 | INSTALLER TOOL, Seal | 91-817007T | 91-817007 |
44 | RETAINING TOOL, Bearing | 91-43506T | |
45 | INSTALLER TOOL, Bearing | 91-817005 | |
46 | INSTALLER TOOL, Water Pump Base Seal | 91-817006 | |
47 | LOCATION TOOL, Pinion Gear | 91-817008A2 | |
48 | DRIVER TOOL, Bearing Cup | 91-817009T | 91-817009, 91-31361 |
49 | TOOL, Pinion Locating | 91-12349A05 |
Tools 3
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Tools 3:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
52 | TOOL KIT, Bearing Race | 91-14308T02 | |
53 | INSTALLATION TOOL, Bearing | 91-14309T02 | |
54 | WEAR SLEEVE INSTALLATION TOOL | 91-14310T1 | |
55 | TOOL, Preload | 91-14311A04 | |
56 | INDICATOR TOOL, Backlash | 91-196601 | |
57 | MANDREL, Bearing Driver Cup | 91-31106T | |
58 | DRIVER, Oil Seal | 91-31108T | |
59 | PULLER ASSEMBLY, Slide Hammer | 91-34569A1 | |
60 | PULLER JAW ASSEMBLY | 91-46086A1 | |
61 | MANDREL | 91-37350T | |
62 | HOLDING TOOL, Driveshaft | 91-817070 | |
63 | DIAL INDICATOR TOOL | 91-58222A1 | |
64 | PULLER BOLT TOOL, Bearing Carrier | 91-85716 | |
65 | ADAPTER KIT, Dial Indicator | 91-83155 | |
66 | PULLER ASSEMBLY | 91-83165T | |
67 | INSTALLATION TOOL, Bearing | 91-856875A1 | |
68 | TOOL, Backlash Indicator | 91-817057A02 | 91-817057A 1 |
69 | DRIVER TOOL, Bearing | 91-817058A1 | |
70 | HOLDING TOOL, Driveshaft | 91-877840A1 | |
52 | TOOL KIT, Bearing Race | 91-14308T02 | |
53 | INSTALLATION TOOL, Bearing | 91-14309T02 | |
- | TOOL, Cup Driver | 91-889623 | |
54 | WEAR SLEEVE INSTALLATION TOOL | 91-14310T1 | |
55 | TOOL, Preload | 91-14311A04 | |
56 | INDICATOR TOOL, Backlash | 91-196601 | |
- | INDICATOR TOOL, Backlash (2.31:1 Gear Ratio) | 91-8M0053505 | 91-78473 |
57 | MANDREL, Bearing Driver Cup | 91-31106T | |
58 | DRIVER, Oil Seal | 91-31108T | |
59 | PULLER ASSEMBLY, Slide Hammer | 91-34569A1 | |
60 | PULLER JAW ASSEMBLY | 91-46086A1 | |
61 | MANDREL | 91-37350T | |
62 | HOLDING TOOL, Driveshaft | 91-817070 | |
63 | DIAL INDICATOR TOOL | 91-58222A1 | |
64 | PULLER TOOL | 91-85716 | |
65 | ADAPTER KIT, Dial Indicator | 91-83155 | |
66 | PULLER ASSEMBLY | 91-83165T | |
67 | INSTALLATION TOOL, Bearing | 91-856875A1 | |
68 | TOOL, Backlash Indicator | 91-817057A02 | 91-817057A 1 |
69 | DRIVER TOOL, Bearing | 91-817058A1 | |
70 | HOLDING TOOL, Driveshaft | 91-877840A1 |
Top Cowl
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Top Cowl:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | TOP COWL ASSEMBLY, Black | 102-834785T22 | 102-834785T 7 |
1 | TOP COWL ASSEMBLY, Silver | 102-834785T8 | |
2 | NOT SOLD SEPARATE, Induction Insert | NSS | |
3 | LATCH Comment: (Black) | 826291F1 | |
3 | LATCH Comment: (Silver) | 826291F1 | |
4 | SCREW, (M4 x 14.5) | 10-8231871 | |
5 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
6 | NUT, (M4) | 11-8237515 | |
7 | SEAL | 8M0153618 | |
8 | SOUND BLANKET KIT | 834786A04 | 834786A 3 |
9 | NOT SOLD SEPARATE, Sound Blanket-Top | NSS | |
10 | BRACKET, Roller Latch | 893763 | 18173 |
11 | SCREW, (M6 x 16) | 10-4006731 | |
12 | BRACKET | 8M0038412 | 822426 1 |
13 | SCREW, (M4 x 14.5) | 10-8231871 | |
14 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
15 | NUT, (M4) | 11-8237515 | |
16 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 | |
- | DECAL SET Comment: (Mercury) | 37-883524A06 | |
- | DECAL SET Comment: (Mariner) | 37-883532A03 | 37-883532A02 (Mariner) |
1 | TOP COWL ASSEMBLY Comment: (Black) | 4019-875300T36 | 4019-825239T 3 (Black) |
1 | TOP COWL ASSEMBLY Comment: (Silver) | 4019-825239T4 | |
2 | NOT SOLD SEPARATE, Induction Insert | NSS | |
3 | LATCH Comment: (Black) | 826291F1 | |
3 | LATCH Comment: (Silver) | 826291F1 | |
4 | SCREW, (M4 x 14.5) | 10-8231871 | |
5 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
6 | NUT, (M4) | 11-8237515 | |
7 | SEAL | 8M0153618 | |
8 | SOUND BLANKET KIT | 825243A03 | 825243A 2 |
9 | NOT SOLD SEPARATE, Sound Blanket-Top | NSS | |
10 | BRACKET, Roller Latch | 893763 | 18173 |
11 | SCREW, (M6 x 16) | 10-4006731 | |
12 | BRACKET | 8M0038412 | 822426 1 |
13 | SCREW, (M4 x 14.5) | 10-8231871 | |
14 | LOCKWASHER, Stainless Steel | 8,13-26995 | |
15 | NUT, (M4) | 11-8237515 | |
16 | ROPE AND HANDLE KIT, Manual Starting | 47341A11 |
Transom Bracket
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Transom Bracket:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
1 | BRACKET, Transom - Port | 3418-822866T04 | 3418-822866A 1 |
2 | FITTING, Grease | 22-8M0169588 | |
3 | PIN, Groove | 17-99604 | |
4 | BRACKET, Transom - Starboard | 3418-822865T05 | 3418-822865F 2 |
5 | LEVER ASSEMBLY, Tilt Lock | 893704T01 | 19618A 2 |
6 | SPRING | 24-99622 | |
7 | NYLINER | 23-65830 | |
8 | SPRING | 24-812708 | |
9 | KNOB | 812709 | 812709T, 812709F 1 |
10 | PIN, Groove | 17-99615 | |
11 | WASHER | 12-19619 | |
12 | BRACKET KIT, Anchor | 18486A08 | |
13 | ANODE KIT | 97-818298Q1 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SCREW, (M8 x 30) Comment: (Included with Anchor Bracket Kit) | 10-85594030 | |
17 | SCREW, (M8 x 35) Comment: (Included with Anchor Bracket Kit) | 10-8M0000586 | |
18 | WASHER, (.330 x .560 x .060) Stainless Steel Comment: (Included with Anchor Bracket Kit) | 12-843108 | |
19 | NUT, (M8) Stainless Steel | 11-401388 | |
20 | PIN ASSEMBLY, Tilt Lock (Non Power Trim) | 17-8M0026068 | 17-49930A 1 |
21 | SPRING (Non Power Trim) | 24-821461 | |
22 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
23 | NUT, (.875-14) | 11-858869 | 11-30499 |
24 | SCREW, (.500-20 x 4.00) | 10-814259 | |
25 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
26 | NUT, (.500-20) | 11-82671117 | |
27 | LINK (Non Power Trim) | 8M0084737 | |
28 | LEVER ASSEMBLY, Tilt (Non Power Trim) | 19615A05 | |
29 | BUSHING (Non Power Trim) | 23-812707 | 23-71984, 23-F286818, 23-F286828, F480818 |
30 | WASHER, (.520 x .850 x .060) Nylon - Black (Non Power Trim) | 12-8M0042643 | 12-19605 |
31 | WAVE WASHER (Non Power Trim) | 13-99611 | |
32 | TILT KNOB (Non Power Trim) | 8M0007469 | 19621 |
33 | SCREW, (.375-16 x .62) (Non Power Trim) | 10-19611 | |
34 | SCREW, (M10 x 40) Stainless Steel | 10-4009040 | |
35 | WASHER | 12-4002319 | |
36 | NUT, (M10) | 11-40140 | |
37 | DECAL, Tilt Lock (Non Power Trim) | 37-830253 | 37-814743 3, 37-826546 |
38 | SEAL KIT (Non Handle) | 19624A1 | |
39 | O-RING, (.583 x .103) (Non Handle) | 25-29619 | |
40 | SPACER (Non Handle) | 23-78861 | |
41 | CLIP (Power Trim) | 54-22740 | |
42 | C WASHER (Power Trim) | 8M0084613 | 69205 |
43 | SCREW, (#10-16 x .600) (Power Trim) | 10-878609 | 10-812832 1 |
1 | BRACKET, Transom - Port | 3418-822866T04 | 3418-822866A 1 |
2 | FITTING, Grease | 22-8M0169588 | |
3 | PIN, Groove | 17-99604 | |
4 | BRACKET, Transom - Starboard | 3418-822865T05 | 3418-822865F 2 |
5 | LEVER ASSEMBLY, Tilt Lock | 893704T01 | 19618A 2 |
6 | SPRING | 24-99622 | |
7 | NYLINER | 23-65830 | |
8 | SPRING | 24-812708 | |
9 | KNOB | 812709 | 812709T, 812709F 1 |
10 | PIN, Groove | 17-99615 | |
11 | WASHER | 12-19619 | |
12 | BRACKET KIT, Anchor | 18486A08 | |
13 | ANODE KIT | 97-818298Q1 | |
14 | SCREW, (M6 x 25) | 10-8M0204707 | |
15 | WASHER, (.281 x .500 x .060) Stainless Steel | 12-8M0204649 | |
16 | SCREW, (M8 x 30) Comment: (Included with Anchor Bracket Kit) | 10-85594030 | |
17 | SCREW, (M8 x 35) Comment: (Included with Anchor Bracket Kit) | 10-8M0000586 | |
18 | WASHER, (.330 x .560 x .060) Stainless Steel Comment: (Included with Anchor Bracket Kit) | 12-843108 | |
19 | NUT, (M8) Stainless Steel | 11-401388 | |
20 | TILT TUBE | 8M0041938 | 8M0035070, 19614 1 |
21 | NUT, (.875-14) | 11-858869 | 11-30499 |
22 | SEAL KIT (Non-Handle) | 19624A1 | |
23 | O-RING, (.583 x .103) (Non-Handle) | 25-29619 | |
24 | SPACER (Non-Handle) | 23-78861 | |
25 | CLIP | 54-22740 | |
26 | C WASHER | 8M0084613 | 69205 |
27 | SCREW, (#10-16 x .600) | 10-878609 | 10-812832 1 |
28 | SCREW, (.500-20 x 4.00) | 10-814259 | |
29 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel | 12-8M0204648 | |
30 | NUT, (.500-20) | 11-82671117 | |
31 | SCREW, (M10 x 40) Stainless Steel | 10-4009040 | |
32 | WASHER | 12-4002319 | |
33 | NUT, (M10) | 11-40140 |
Trim Switch Kit
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Trim Switch Kit:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
1 | RETAINER | 18861 | |
2 | ADAPTOR | 814820 | 812978 |
3 | NOT SOLD SEPARATE, Switch | NSS | |
4 | FUSE, 20 Ampere | 88-8M0207796 | |
5 | CABLE ASSEMBLY | 84-95084A2 | |
6 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
7 | SCREW, (#10-32 x 2.25) | 10-19209 | |
7 | SCREW, (#10-16 x 2.25) | 10-813523 | |
- | SWITCH KIT, Trim (10.00 Feet) | 87-18286A18 | |
1 | RETAINER | 18861 | |
2 | ADAPTOR | 814820 | 812978 |
3 | NOT SOLD SEPARATE, Switch | NSS | |
4 | FUSE, 20 Ampere | 88-8M0207796 | |
5 | CABLE ASSEMBLY | 84-95084A2 | |
6 | CABLE ASSEMBLY, (6.00 Inches) | 84-11149A2 | |
7 | SCREW, (#10-32 x 2.25) | 10-19209 | |
7 | SCREW, (#10-16 x 2.25) | 10-813523 |
Vapor Separator
Back to TopBelow is the parts list for Mercury 40 EFI (4 CYL.)(4-STROKE) Vapor Separator:

Position No. | Part Name | OEM Number | Supersedes |
---|---|---|---|
- | VAPOR SEPARATOR ASSEMBLY | 892267T03 | 892267T02, 892267T01 |
1 | BODY ASSEMBLY | 892267A54 | |
2 | SCREW, Drain | 10-892267506 | |
3 | O-RING | 25-892267530 | |
4 | HOSE, (40.00 Inches Bulk) (Cut to 9 Inches) | 32-8M0054213 | 32-855834 66 |
5 | COOLER ASSEMBLY, Fuel | 892267A55 | |
6 | CLAMP | 54-888988023 | |
7 | SCREW, (M6 x 25) | 10-82130025 | |
8 | WASHER | 12-892267511 | |
9 | HOSE | 32-892267504 | |
10 | HOSE | 32-892267503 | |
11 | GROMMET | 25-8M0190980 | |
12 | BUSHING | 23-856954 | |
13 | PUMP KIT, Fuel (Also includes cover to body o ring 25-892267530) | 892267A51 | |
14 | INSULATOR | 892267521 | |
15 | ISOLATOR | 892267510 | |
16 | INSULTOR | 892267523 | |
17 | STRAINER, Fuel | 892267534 | |
18 | COVER | 892267519 | |
19 | COVER ASSEMBLY | 892267T57 | |
20 | CONNECTOR, Electrical | 892267535 | |
21 | SCREW, (M4 x 16) | 10-892267531 | |
22 | VALVE, Schrader | 892267537 | |
23 | CAP | 883220 | |
24 | FLOAT VALVE KIT | 892267A52 | |
25 | REGULATOR KIT, Pressure | 892267A50 | |
26 | O-RING | 25-892267513 | |
27 | SCREEN | 892267512 | |
28 | SCREW, (M5 x 18) | 10-892267515 | |
29 | CLAMP | 54-888988023 | |
30 | PLTE | 892267520 | |
31 | SCREW, (M4 x 8) | 10-892267529 | |
32 | FLOAT | 892267527 | |
33 | PIN, Float | 17-892267528 | |
34 | CLIP | 54-892267517 | |
35 | HOSE | 32-892267516 | |
36 | TIE STRAP, (8.00 Inches) | 54-816311T | 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 |
37 | SCREW, (M6 x 25) | 10-82130025 | |
38 | WASHER | 12-8M0214930 | |
39 | SLEEVE, (1.50 Inches) | 32-897777002 | |
40 | CLAMP | 54-888988023 | |
- | VAPOR SEPARATOR ASSEMBLY | 892267T03 | 892267T02, 892267T01 |
1 | BODY ASSEMBLY | 892267A54 | |
2 | SCREW, Drain | 10-892267506 | |
3 | O-RING | 25-892267530 | |
4 | HOSE, (40.00 Inches Bulk) (Cut to 9 Inches) | 32-8M0054213 | 32-855834 66 |
5 | COOLER ASSEMBLY, Fuel | 892267A55 | |
6 | CLAMP | 54-888988023 | |
7 | SCREW, (M6 x 25) | 10-82130025 | |
8 | WASHER | 12-892267511 | |
9 | HOSE | 32-892267504 | |
10 | HOSE | 32-892267503 | |
11 | GROMMET | 25-8M0190980 | |
12 | BUSHING | 23-856954 | |
13 | PUMP KIT, Fuel (Also includes cover to body o-ring 25-892267530) | 892267A51 | |
14 | INSULATOR | 892267521 | |
15 | ISOLATOR | 892267510 | |
16 | INSULTOR | 892267523 | |
17 | STRAINER, Fuel | 892267534 | |
18 | COVER | 892267519 | |
19 | COVER ASSEMBLY | 892267T57 | |
20 | VALVE, Schrader | 892267537 | |
21 | CONNECTOR, Electrical | 892267535 | |
22 | SCREW, (M4 x 16) | 10-892267531 | |
23 | CAP | 883220 | |
24 | FLOAT VALVE KIT | 892267A52 | |
25 | REGULATOR KIT, Pressure | 892267A50 | |
26 | O-RING | 25-892267513 | |
27 | SCREEN | 892267512 | |
28 | SCREW, (M5 x 18) | 10-892267515 | |
29 | CLAMP | 54-888988023 | |
30 | PLTE | 892267520 | |
31 | SCREW, (M4 x 8) | 10-892267529 | |
32 | FLOAT | 892267527 | |
33 | PIN, Float | 17-892267528 | |
34 | CLIP | 54-892267517 | |
35 | HOSE | 32-892267516 | |
36 | TIE STRAP, (4.00 Inches) | 56762 | |
37 | SCREW, (M6 x 25) | 10-82130025 | |
38 | WASHER | 12-8M0214930 | |
39 | SLEEVE, (1.50 Inches) | 32-897777002 | |
40 | CLAMP | 54-888988023 |
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For Mercury Owners:
To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:
-
Mercury / Mercruiser / Mariner Parts from JLM Marine
- Mercury Thermostat
- Mercury Water Pump
- Mercury Water Pump Impeller
- Mercury Water Pump Impeller Kit
- Mercury Carburetor
- Mercury Carburetor Repair Kit
- Mercury Fuel Pump
- Mercury Fuel Pump Kit
- Mercury Air Filter
- Mercury Oil Filter
- Mercury Oil Seal
- Mercury Fuel Filter
- Mercury Gasket
- Mercury Relay
- Mercury Ignition Switch
- Mercury Trim Tilt Switch
- Mercury Ignition Sensor
- Mercury Spark Plug Wire
- Mercury Water Distribution Housing
- Mercury Bellow
- Mercury Bellows Kit
- Mercury Serpentine Pulley
- Mercury Accessories
- Mercury Belt
- Mercury Oil Plug
- Mercury Drain Plug
- Mercury Bellows Replacement Tool
About JLM Marine
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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