Mercury 40 EFI (3 CYL.)(4-STROKE) (1C043417 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments

Mercury 40 EFI (3 CYL.)(4-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Accessories:

Position No.	Part Name	OEM Number	Supersedes
-	10W30 OB OIL, 1 Liter	92-8M0078616	92-858045Q01, 92-802833Q 1
-	HOSE ASSEMBLY, Fuel (8 Feet), With Quick Disconnect Comment: (2008 and Below)	32-877680Q8
-	HOSE ASSEMBLY, Fuel (8 Feet) - With Quick Disconnect Comment: (2009 and Up)	32-8M0044836	32-858107Q08 (2009 and Up)
-	HOSE ASSEMBLY, Fuel (12 Feet), With Quick Disconnect Comment: (2008 and Below)	32-877680Q12	32-858620Q12, 32-858620A12, 32-827927A12 (2008 and Below)
-	HOSE ASSEMBLY, Fuel (12 Feet) - With Quick Disconnect Comment: (2009 and Up)	32-8M0044840	32-858109Q12 (2009 and Up)
-	HOSE ASSEMBLY, Fuel (8 Feet), With Quick Disconnect Engine End Only Comment: (2008 and Below)	32-877681Q8
-	HOSE ASSEMBLY, Fuel (8 Feet) - With Quick Disconnect Engine End Only Comment: (2009 and Up)	32-8M0044830	32-858104Q08 (2009 and Up)
-	HOSE ASSEMBLY, Fuel (12 Feet), With Quick Disconnect Engine End Only Comment: (2008 and Below)	32-877681Q12	32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (2008 and Below)
-	HOSE ASSEMBLY, Fuel (12 Feet) - With Quick Disconnect Engine End Only Comment: (2009 and Up)	32-8M0044834	32-858106Q12 (2009 and Up)
-	HOSE ASSEMBLY, Fuel (12 Feet), No Fittings Comment: (2008 and Below)	32-877683Q12	32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (2008 and Below)
-	HOSE ASSEMBLY, Fuel (8 Feet) - No Fittings Comment: (2009 and Up)	32-8M0044838	32-858108Q12 (2009 and Up)
-	LINE ASSEMBLY, Fuel - Mercury Brand Comment: (2008 and Below)	32-881140K08
-	HOSE ASSEMBLY, Fuel (8 Feet) With Fuel Connector - Mercury Brand Comment: (2009 and Up)	32-8M0044845	32-858113K08 (2009 and Up)
-	LINE ASSEMBLY, Fuel - Quicksilver Brand Comment: (2008 and Below)	32-881140Q08
-	HOSE ASSEMBLY, Fuel (8 Feet) With Fuel Connector - Quicksilver Brand Comment: (2009 and Up)	32-8M0044846	32-858113Q08 (2009 and Up)
-	SENDER KIT, Power Trim	821400A2
-	POWER TRIM KIT	8M0055003	830150A11
-	BRACKET ASSEMBLY, Steering, Without Carrying Handle	816667A2
-	KEY SWITCH KIT, Remote Ignition	15000A14
-	DIAGRAM SET, Colored	90-899697A01
-	TILLER HANDLE KIT, Remote Control to Tiller Handle	880093A03

Adaptor Plate

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Adaptor Plate:

Position No.	Part Name	OEM Number	Supersedes
1	ADAPTOR PLATE ASSEMBLY	825228T27
2	PIN, Dowel	17-23784
3	DIPSTICK TUBE ASSEMBLY, Plastic	8M0026249
4	O-RING	25-8M0008708
5	DIPSTICK	8M0162935
6	SCREW, (M6 x 16)	10-4006731
7	PLUG	19-822464
8	GROMMET Comment: Non-Power Trim	25-8M0179867
8	GROMMET Comment: Power Trim	25-19565002
9	FITTING, Elbow - 90 Degree (.125-27)	22-629101
10	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11	SEAL, Oil	26-66301
12	BUSHING	23-859594
13	SCREW, (M6 x 55)	10-4007455
14	GASKET	27-8M0213113
15	O-RING	25-845746
16	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
17	PLATE, Top Oil Pickup	893765	854789
18	CLAMP	54-855228	54-888988014
19	HOSE, Oil Pickup	32-854793
20	BAFFLE, Oil Pick-up	893700	854791 1
21	BODY, Oil Pressure Relief	8M0210772
22	PLUG, (M18)	19-8M0021330
23	CLIP, Tie Strap	54-899145
24	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
25	HOSE, (57.00 Inches Bulk), Cut to 17 Inches	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
26	FITTING	22-291112
-	GASKET SET	27-859352A02

Bottom Cowl

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Bottom Cowl:

Position No.	Part Name	OEM Number	Supersedes
1	CHAP, Short - Port	4020-852554T03
1	CHAP, Long - Port	4020-826277T04
2	CHAP, Short - Starboard	4020-852555T06
2	CHAP, Long - Starboard	4020-826278T08
3	SCREW, (M6 x 25 MM)	10-8M0230977
4	SHOULDER SCREW, (M6)	10-892073002	10-892073001, 10-892073
5	BOOT	8M0151037
6	SEAL	8M0188541
7	PAN	889246T99
8	PLUG, Manual	19-897203
9	SWITCH, Trim, Power Trim	87-8M0235191
10	HOOK	8M0151055
11	SCREW, (M6 x 20 MM) Stainless Steel	10-8M0103806	10-885525 20
12	GROMMET	8M4502035	8M0028682, 25-8M0005966
13	CAP	879147T24	8M0011487
14	SCREW, (M6 x 20 MM) Stainless Steel	10-8M0103806	10-885525 20
15	SCREW, (M6 x 25 MM) Stainless Steel	10-8M0103807
16	BUSHING	23-856954
17	GROMMET	25-8M0025696
18	DRAIN, Cowl	888819002
19	LATCH ASSEMBLY, Rear Comment: SN# 1C086517 & Below	822426T03	822426T02 SN# 1C086517 & Below
19	LATCH ASSEMBLY, Rear Comment: SN# 1C086518 & Up	822426T03	822426T02 SN# 1C086518 & Up
20	HANDLE, Rear Latch Comment: SN# 1C086517 & Below	8M4501033	8M0006061 SN# 1C086517 & Below
20	NOT SOLD SEPARATE, Handle-Rear Latch Comment: SN# 1C086518 & Up	NSS
21	SEAL	8M0006060
22	LINK	8M0006062
23	SCREW, (M6 x 14 MM) Stainless Steel	10-88552514
24	WASHER	12-897936
25	SCREW, (M6 x 20 MM) Stainless Steel	10-8M0103806	10-885525 20
26	GROMMET	8M0151043
27	WASHER	12-855576
28	FITTING	22-827948
-	TILLER HANDLE KIT, Remote Control to Tiller Handle	880093A03

Camshaft/Oil Pump

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Camshaft/Oil Pump:

Position No.	Part Name	OEM Number	Supersedes
1	CAMSHAFT	402-834781T1
2	PIN, Dowel	17-826149	17-893566
3	PIN, Dowel	17-893581
4	PUMP ASSEMBLY, Oil	857087T1
5	O-RING	25-857096
6	NOT SOLD SEPARATE, O Ring	NSS
7	O-RING	25-857094
8	O-RING	25-857093
9	SCREW, (M6 x 16)	10-875206
10	SCREW, (M6 x 40)	10-4000333
-	CYLINDER HEAD ASSEMBLY, Complete	8M0205506
-	GASKET SET	27-859352A02

Crankshaft, Pistons and Connecting Rods

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Crankshaft, Pistons and Connecting Rods:

Position No.	Part Name	OEM Number	Supersedes
1	CRANKSHAFT ASSEMBLY	401-858507T04
2	KEY	28-893761
3	KEY, Woodruff	28-91800
4	SEAL	8M0151047
5	SEAL	8M0151048
6	CONNECTING ROD	600-893530T01	662-856065T 1
7	BOLT	10-8M0049884
8	BEARING, Black	23-893630001	23-825021 1
8	BEARING, Brown	23-893630	23-825021
8	BEARING, Blue	23-893630002	23-825021 2
9	PISTON ASSEMBLY, Standard	700-893524T08	700-893524T07, 713-856064A 1
9	PISTON ASSEMBLY Comment: .25MM Oversized - Bare Piston	700-893524T01	713-856064 2 .25MM Oversized - Bare Piston
9	PISTON ASSEMBLY Comment: .50MM Oversized - Bare Piston	700-893524T02	713-856064 3 .50MM Oversized - Bare Piston
10	RING SET, Piston Comment: Standard	39-893525A01	39-833099A 1 Standard
10	RING SET, Piston Comment: .25MM Oversized	39-893525A02	39-833100T 2 .25MM Oversized
10	RING SET, Ring Comment: .50MM Oversized	39-893525A03	39-833100T 3 .50MM Oversized
11	NOT SOLD SEPARATE, Piston Ring - Second	NSS
12	NOT SOLD SEPARATE, Ring-Piston Oil-Included With Complete Piston	NSS
13	PIN, Piston	41-893863	41-825016
14	RETAINER, Piston Pin	40-893529
-	POWERHEAD ASSEMBLY	893714T05	803016T07
-	GASKET SET	27-859352A02

Cylinder Block

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Block:

Position No.	Part Name	OEM Number	Supersedes
1	CYLINDER BLOCK ASSEMBLY	800-893500T02
2	PIN, Dowel	17-825010
3	PLUG	22-479452
4	PLUG, Pipe (.500-14)	22-384073
5	PLUG, Pipe (.750-14)	22-416223
6	BEARING, Main - Brown	23-893631	23-825024
6	BEARING, Main - Black	23-893631001	23-825024 1
6	BEARING, Main - Blue	23-893631002	23-825024 2
7	NIPPLE, (M20)	822625
8	GASKET	27-8M0163129
9	SCREW, (M8 x 82)	10-82506182
10	SCREW, (M6 x 35)	10-8M0205943
11	FILTER, Oil	35-8M0162829
12	GASKET	27-8M4500244	27-834775005, 27-834775004, 27-834775 3
13	COVER, Exhaust	8M0183025
14	PLUG	22-479452
15	THERMOSTAT	855676003	825212001, 825212, 855676
16	GASKET	27-8M0177107
17	COVER, Thermostat	8M0188835
18	SCREW, (M6 x 35)	10-8M0205943
19	STRAINER, Water	35-8M0021770
20	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21	SENSOR ASSEMBLY	8M0214984
22	O-RING, (.301 x .070)	25-627021
23	LIFTING EYE	893697	852560 1
24	SCREW, (M8 x 35)	10-857139
25	HOSE, (48.00 Inches Bulk), Cut to 19 Inches - To Fitting in Adaptor Plate	32-77653101
26	TUBING, (.312) (70.00 Inches Bulk), Cut to 10 Inches	32-8M0108349	32-8M0047448, 32-830757130, 32-830757 80
-	GASKET SET	27-859352A02
-	POWERHEAD ASSEMBLY	893714T05	803016T07

Cylinder Head

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Cylinder Head:

Position No.	Part Name	OEM Number	Supersedes
-	CYLINDER HEAD ASSEMBLY, Complete	8M0205506
1	CYLINDER HEAD	900-8M0224247
2	GUIDE	858266
3	SCREW, (M6 x 8)	10-4000325
4	WASHER	12-859768	12-893586
5	SEAL, Oil	26-893549	26-858267
6	PIPE PLUG	22-875209
7	O-RING	25-8M0162934
8	COVER ASSEMBLY	8M0174399
9	BREATHER PIPE	22-825054
10	PLATE, Baffle	855236
11	SCREW, (M4 x 10)	10-4005685
12	NOT SOLD SEPARATE, Decal-Servicing Referral	NSS
13	NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance	NSS
14	GASKET	27-8M0118180
15	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
16	SCREW, (M9 x 95)	10-82503395
17	SCREW, (M6 x 25)	10-893745025
18	FITTING, Elbow - 90 Degree (.125-27)	22-629101
19	BRACKET Comment: HANDLE	830294T3
20	SCREW, (M6 x 20) Stainless Steel Comment: HANDLE	10-8M0204741
21	PLUG ASSEMBLY, Oil	859578A1
22	O-RING, (.921 x .139)	25-8M0204673
23	NOT SOLD SEPARATE, Decal-HP-ID	NSS
24	PIN, Dowel	17-825010
25	DEFLECTOR, Cowl	8M0026326
26	SCREW	10-8M0012661
-	POWERHEAD ASSEMBLY	893714T05	803016T07
-	GASKET SET	27-859352A02

Driveshaft Housing

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Driveshaft Housing:

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING, Driveshaft - Long	1503-852421T07	1503-852421T 5
2	HOUSING, Driveshaft - Short	1503-852421T08
3	PIPE, Exhaust Comment: Long	825220T06
3	NOT SOLD SEPARATE, Exhaust Pipe Comment: Short	NSS
4	SCREW, (M8 x 45)	10-88960845
5	SCREW, (M8 x 110) Stainless Steel	10-824459110
6	PLUG, Drain	8288181
7	SEAL	26-8M0007119
8	BUMPER	826276
9	GROMMET Comment: Long	8M0151042
10	FITTING Comment: Long	22-8M0181450
11	TIE STRAP, (8.00 Inches) Comment: Long	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275 Long
12	CAP Comment: Long	19-892286
13	BUMPER	8M0043364	828706
14	STUD, (M10 x 50)	16-823984
15	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
16	NUT, (M10)	11-40140
17	TUBE/SEAL KIT, Water - Long	32-897971A01	32-888591001, 32-888591, 32-825250 1
18	TUBE/SEAL KIT, Water - Short	32-897970A01	32-850169002, 32-850169
19	SEAL, Water	8M0151041
20	GUIDE	54-828529
21	PLATE, Driveshaft Housing	893770	854471
22	SCREW, (M10 x 25 MM)	10-1993325

Electrical Components, 1C104333/0P560349 and Below

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Electrical Components, 1C104333/0P560349 and Below:

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M6 x 25 MM)	10-82129125
2	BRACKET	893774002	893774, 896518
3	WASHER	12-8M0214930
4	GROMMET	25-8M0190980
5	ECM, Engine Control Module Comment: 40 Horsepower	898369T05
5	ECM, Engine Control Module Comment: 40 Bodensee	898369T13
6	BUSHING	23-856954
7	CLIP	54-24836
8	SCREW, (M5 x 12)	10-82239312
9	CLIP, (.625)	54-858954
10	CLIP, Part of Electrical Harness	54-879962
11	PLATE	8M0022449
12	SCREW, (M6 x 16)	10-8248324
13	CABLE ASSEMBLY, Diode	84-883834T01	84-883834A 1
14	BRACE	8M0007734	882753
15	SCREW, (M6 x 14)	10-82129114
16	PLATE, Solenoid	893768	825074 1
17	SCREW, (M6 x 14)	10-82129114
18	BRACKET	8M0010250	95643M
19	RELAY	825096T01	89-825096T, 89-825096, 89-95642M
20	CABLE ASSEMBLY, (8.50 Inches)	84-93388A16
21	NUT, (M6) Stainless Steel	11-401386
22	CABLE ASSEMBLY, Battery - Positive	84-88439A9
23	BOOT, Insulator - Red	85-880786
24	HARNESS ASSEMBLY	84-893665T05
25	FUSE, Mini - Yellow - 20 Ampere	88-832969T20	88-832969 20
25	FUSE, Mini - Clear - 25 Ampere	88-832969T25	88-832969 25
25	FUSE, Mini - Tan - 5 Ampere	88-832969T05	88-832969 5
25	FUSE, Mini - Blue - 15 Ampere	88-832969T15	88-832969 15
25	FUSE, Mini - Gray - 2 Ampere	88-8M0207797
26	NOT SOLD SEPARATE, Cover	NSS
27	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28	PLUG, Male	13541
29	SENSOR	8M0082988	8M0030022, 828358 2
30	SCREW, (M5 x 16) Stainless Steel	10-40011107
31	REGULATOR, Voltage	893640T01	893640001
32	BRACKET, Connector	893771	858413
33	FOAM PAD	8308971
34	SCREW, (M6 x 40)	10-8248329
35	PRESSURE SWITCH	87-8M0098207	87-8M0070107, 87-828040 1
36	STARTER MOTOR ASSEMBLY, Complete	50-893887T	50-888160T, 50-884045T, 50-859170T 1
37	NUT, (.250-20) Brass	11-94330
38	CABLE ASSEMBLY, Battery - Negative	84-88439A4
39	J CLIP	54-8M0024808
40	SCREW, (M8 x 45) Stainless Steel	10-40011153
41	SPARK PLUG	33-883323001	33-810C, 33-883323, 33-810B
42	CABLE ASSEMBLY	84-881863A1
43	CAP ASSEMBLY, Connector - 3 Pin Male	822447T01	822447A01
44	CAP ASSEMBLY, Connector - 2 Pin Male	824514T02
45	HARNESS ASSEMBLY, Fuse	84-897940T01

Electrical Components, 1C104334/0P560350 and Up

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Electrical Components, 1C104334/0P560350 and Up:

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M6 x 25 MM)	10-82129125
2	BRACKET	893774002	893774, 896518
3	WASHER	12-8M0214930
4	GROMMET	25-8M0190980
5	ECM, Engine Control Module - 40 3 CYL, EPA/EU	8M0122422
5	ECM, Engine Control Module - 30 3 Cyl, EU	8M0059782	8M0049017, 8M0047978
6	BUSHING	23-856954
7	CLIP	54-24836
8	SCREW, (M5 x 12)	10-82239312
9	CLIP, (.625)	54-858954
10	CLIP, Part of Electrical Harness	54-879962
11	PLATE	8M0022449
12	SCREW, (M6 x 16)	10-8248324
13	CABLE ASSEMBLY, Diode	84-883834T01	84-883834A 1
14	BRACE	8M0007734	882753
15	SCREW, (M6 x 14)	10-82129114
16	PLATE, Solenoid	893768	825074 1
17	SCREW, (M6 x 14)	10-82129114
18	BRACKET	8M0010250	95643M
19	RELAY	825096T01	89-825096T, 89-825096, 89-95642M
20	CABLE ASSEMBLY, (8.50 Inches)	84-93388A16
21	NUT, (M6) Stainless Steel	11-401386
22	CABLE ASSEMBLY, Battery - Positive	84-88439A9
23	BOOT, Insulator - Red	85-880786
24	HARNESS ASSEMBLY	84-8M0044998
25	FUSE, Mini - Yellow - 20 Ampere	88-832969T20	88-832969 20
25	FUSE, Mini - Clear - 25 Ampere	88-832969T25	88-832969 25
25	FUSE, Mini - Tan - 5 Ampere	88-832969T05	88-832969 5
25	FUSE, Mini - Blue - 15 Ampere	88-832969T15	88-832969 15
25	FUSE, Mini - Gray - 2 Ampere	88-8M0207797
26	COVER	8M0045270
27	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28	PLUG, Male	13541
29	SENSOR	8M0082988	8M0030022, 828358 2
30	SCREW, (M5 x 16) Stainless Steel	10-40011107
31	REGULATOR, Voltage	893640T01	893640001
32	BRACKET, Connector	893771	858413
33	FOAM PAD	8308971
34	SCREW, (M6 x 40)	10-8248329
35	PRESSURE SWITCH	87-8M0098207	87-8M0070107, 87-828040 1
36	STARTER MOTOR ASSEMBLY, Complete	50-893887T	50-888160T, 50-884045T, 50-859170T 1
37	NUT, (.250-20) Brass	11-94330
38	CABLE ASSEMBLY, Battery - Negative	84-88439A4
39	J CLIP	54-8M0024808
40	SCREW, (M8 x 45) Stainless Steel	10-40011153
41	SPARK PLUG	33-883323001	33-810C, 33-883323, 33-810B
42	CABLE ASSEMBLY	84-881863A1
43	CAP ASSEMBLY, Connector - 3 Pin Male	822447T01	822447A01
44	CAP ASSEMBLY, Connector - 2 Pin Male	824514T02
45	HARNESS ASSEMBLY, Fuse	84-897940T01

Flywheel

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Flywheel:

Position No.	Part Name	OEM Number	Supersedes
1	FLYWHEEL COVER	859284T2
2	SCREW, (M6 x 25 MM)	10-8248326
3	DECAL, EPA Label Information	37-883927A07
3	NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)	NSS
4	FLYWHEEL Comment: Serial Number -1C104333 and Below	200-8M0053921	200-877826T03, 200-877836T05, 200-877836T 2 Serial Number -1C104333 and Below
4	FLYWHEEL Comment: Serial Number -1C104334 and Up	200-8M0118173
5	GEAR, Driven	833104T6
6	NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel	NSS
7	NOT SOLD SEPARATE, Decal-Timing Marks	NSS
8	NOT SOLD SEPARATE, Decal-Warning-Neutral	NSS
9	NUT	11-893789	11-81773M
10	WASHER	12-893762	12-84436M
11	SCREW, (M5 x 30)	10-4013930
12	STATOR	398-878143T05	398-878143T 3
13	LOAD RING	834838
14	GEAR, Drive	833102T	833102
15	SCREW, (M10 x 40)	10-82761140
16	WASHER	12-4002320
17	BELT	8M0151040
18	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
-	DECAL, Caution-Start in Gear	37-881865	37-825064
-	CYLINDER HEAD ASSEMBLY, Complete	8M0205506
-	POWERHEAD ASSEMBLY	893714T05	803016T07

Fuel Lines

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Lines:

Position No.	Part Name	OEM Number	Supersedes
1	CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk), Cut to 24 Inches	32-828547353
2	LINE, Fuel Comment: SN# 1C108037 & Below	32-8M0086957	32-8M0072514, 32-8M0044794 SN# 1C108037 & Below
2	LINE, Fuel Comment: SN# 1C108038 & Up	32-8M0086957	32-8M0072514, 32-8M0044794 SN# 1C108038 & Up
3	FILTER, Fuel	35-879885Q	35-879885T
4	PROTECTIVE SLEEVE	8775381
5	LINE, Fuel Comment: SN# 1C108037 & Below	32-8M0111510	32-8M0079540, 32-8M0046458, 32-877811T, 32-877811 SN# 1C108037 & Below
5	LINE, Fuel Comment: SN# 1C108038 & Up	32-8M0111510	32-8M0079540, 32-8M0046458, 32-877811T, 32-877811 SN# 1C108038 & Up

Fuel Pump

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Fuel Pump:

Position No.	Part Name	OEM Number	Supersedes
1	PUMP ASSEMBLY, Fuel	8M0141827
2	CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk), Cut to 26 Inches	32-828547T1
3	SCREW, (M6 x 30)	10-82684430
4	TUBING, (.312) (70.00 Inches Bulk), To VST Cooler - Cut to 31 Inches	32-8M0108349	32-8M0047448, 32-830757130, 32-830757 80
5	HOSE, (57.00 Inches Bulk), To Vapor Separator Cover - Cut to 16.5 Inches	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
6	TUBING, (.312) (70.00 Inches Bulk), To Telltale - Cut to 6 Inches	32-8M0108349	32-8M0047448, 32-830757130, 32-830757 80
7	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
-	HOSE ASSEMBLY Comment: Remote SN# 1C108037 & Below	32-8M0044798
-	HOSE ASSEMBLY Comment: Remote SN# 1C108038 & Up	32-8M0044798
-	HOSE ASSEMBLY Comment: Handle SN# 1C108037 & Below	32-8M0044791	32-8M0022321 Handle SN# 1C108037 & Below
-	HOSE ASSEMBLY Comment: Handle SN# 1C108038 & Up	32-8M0044791	32-8M0022321 Handle SN# 1C108038 & Up
8	HOSE, (57.00 Inches Bulk), Cut to 8 Inches	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
9	FILTER, Fuel	35-879884T
10	HOSE, (57.00 Inches Bulk), Cut to 34 Inches Comment: Remote	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821 Remote
10	HOSE, (57.00 Inches Bulk), Cut to 31.50 Inches Comment: Handle	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821 Handle
11	FITTING ASSEMBLY, Fuel Comment: Handle	22-8M0148584
12	BUSHING	23-856954
13	GROMMET	25-8M0190980
14	WASHER	12-8M0214930
15	NUT, (M6)	11-401196
16	FITTING, Reducer Comment: Remote	22-8M0022500
17	CLAMP	54-8M0022218
18	SCREW, Ratchet	10-8M0022331
19	BRACKET	893772	880121
20	SCREW, (M6 x 13) Stainless Steel	10-40011126
21	CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk)	32-828547633
22	SCREW, (M6 x 35 MM) Stainless Steel	10-88552535

Gear Housing, Driveshaft - 2:1 Gear Ratio

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing, Driveshaft - 2:1 Gear Ratio:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete - Short Comment: SN# 1C267558 & Below	8M0086323	893680T03 SN# 1C267558 & Below
-	GEAR HOUSING ASSEMBLY, Complete - Short Comment: SN# 1C267559 & Up	8M0086323	893680T03 SN# 1C267559 & Up
-	GEAR HOUSING ASSEMBLY, Complete - Long Comment: SN# 1C267558 & Below	8M0086324	893680T04 SN# 1C267558 & Below
-	GEAR HOUSING ASSEMBLY, Complete - Long Comment: SN# 1C267559 & Up	8M0086324	893680T04 SN# 1C267559 & Up
1	GEAR HOUSING ASSEMBLY, Basic	893680T06
2	SCREW KIT, Drain	10-79953Q04
3	ANODE	97-826134Q	826134, 826134A 1
4	PIN, Dowel - With Hole (.375 x .625)	17-8M0084244	17-43043
5	PIN, Dowel - Without Hole (.375 x .625)	17-43044
6	SCREW, (M6 x 55)	10-897657055
7	NUT, (M6) Stainless Steel	11-401386
8	SEAL/PLATE KIT	818226A1
9	NOT SOLD SEPARATE, Filler Plate	NSS
10	GEAR, Pinion	43-8M0187297
11	CAM, Shift	8M0012285
12	NUT, (.437-20)	11-55910
13	SEAL	26-8M0204693
14	PLUG, Pipe (.0625-27)	22-878089
15	BEARING, Roller	31-812768
16	SHIFT SHAFT ASSEMBLY	889246A96
17	E RING	53-29641
18	BUSHING ASSEMBLY	23-813696A2
19	O-RING, (.987 x .103)	25-45258
20	SEAL, Oil	26-8M0204708
21	DRIVESHAFT, Short	45-891549T
21	DRIVESHAFT, Long	45-859102
22	SHIM SET	15-812770A1
23	BEARING ASSEMBLY, Roller	31-8M0166756
24	NOT SOLD SEPARATE, Cup	NSS
25	NUT	11-8128201
26	BASE ASSEMBLY, Water Pump	46-812966A7
27	O-RING, (1.859 x .139)	25-8M0204651
28	SEAL, Oil	26-814669
29	SEAL, Oil	26-814670
30	IMPELLER	47-19453T
31	KEY	28-8M0032831	28-19699
32	WASHER	12-8M0204720
33	PUMP ASSEMBLY, Water	46-812966A12
34	GASKET, Lower	27-8M0224241
35	GASKET, Upper Water Pump	27-822189
36	FACE PLATE	19700A2
37	SCREW, (M6 x 16)	10-8248324
38	COUPLING, Short	8M0151046
39	COUPLER, Long	8M0151045
40	BUSHING	23-891637
-	SEAL KIT, Gear Housing	26-814669A2
-	REPAIR KIT, Water Pump	46-812966A12

Gear Housing, Propeller Shaft - 2:1 Gear Ratio

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - 2:1 Gear Ratio:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete - Short Comment: SN# 1C267558 & Below	8M0086323	893680T03 SN# 1C267558 & Below
-	GEAR HOUSING ASSEMBLY, Complete - Short Comment: SN# 1C267559 & Up	8M0086323	893680T03 SN# 1C267559 & Up
-	GEAR HOUSING ASSEMBLY, Complete - Long Comment: SN# 1C267558 & Below	8M0086324	893680T04 SN# 1C267558 & Below
-	GEAR HOUSING ASSEMBLY, Complete - Long Comment: SN# 1C267559 & Up	8M0086324	893680T04 SN# 1C267559 & Up
1	GEAR HOUSING ASSEMBLY, Basic	893680T06
2	INSERT, Threaded	8227731
3	GEAR ASSEMBLY, Forward	43-821315T02
4	BEARING ASSEMBLY, Roller	31-889246A95
5	NOT SOLD SEPARATE, Cup	NSS
6	BEARING, Needle	31-21700
7	ROD ACTUATOR	8M0005743
8	PIN, Spring	17-8M0084682	17-8M0025222
9	SPRING Comment: Design I SN# 1C267558 & Below	24-79910
10	WASHER	12-78910
11	CLUTCH	52-821314T01
12	PIN, Cross Comment: Design I SN# 1C267558 & Below	17-8M0009287
13	SPRING	24-38114
14	PROPELLER SHAFT	44-826193T03
15	GEAR, Reverse	43-821312T02
16	BEARING, Ball	30-20839T
17	CARRIER ASSEMBLY, Bearing	8M0168900
18	O-RING	25-815460
19	BEARING, Needle	31-21700
20	SEAL, Oil	26-8M0205511
21	SEAL, Oil	26-8M0203757
22	SCREW, (M8 x 30)	10-85594030
23	WASHER, (.323 x .590 x .112) Stainless Steel	12-855941
24	SHIM SET	15-889246A98
25	NOT SOLD SEPARATE, Decal-Gear Ratio	NSS
26	TRIM TAB, Aluminum	8M0203918
26	TRIM TAB, Zinc	17264T2
27	SCREW, (M10 x 30)	10-858771
28	CAM, Follower	8M0008716
29	SPRING / PIN KIT Comment: Design II SN# 1C267559 & Up	17-8M0091340
30	NOT SOLD SEPARATE, PIN Comment: Design II SN# 1C267559 & Up	NSS
31	NOT SOLD SEPARATE, SPRING Comment: Design II SN# 1C267559 & Up	NSS
32	NOT SOLD SEPARATE, GUIDE, Spring Comment: Design II SN# 1C267559 & Up	NSS
33	THRUST HUB	73345A1
34	PROP NUT KIT	11-69578Q1
35	TAB WASHER	14-8M0214942
36	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
37	SCREW, (M10 x 45)	10-4000380
38	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
-	SEAL KIT, Gear Housing	26-814669A2

Ignition Coil, 1C104333/0P560349 and Below

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil, 1C104333/0P560349 and Below:

Position No.	Part Name	OEM Number	Supersedes
1	PLATE, Coil Mounting	892858T01
2	COIL, Ignition	300-8M0077471	300-879984T01, 339-879984A 1, 339-879984T00
3	CABLE SET	84-881908T	84-821945T74, 84-821945T65
4	SPACER	23-8M0206979
5	SCREW, (M6 x 45)	10-82129145
6	RELAY ASSEMBLY	8M0207773
7	BRACKET	828102
8	GROMMET	25-818967
9	BUSHING	23-8M0214955
10	SCREW, (M6 x 25 MM)	10-82129125
11	BUSHING	23-856954
12	GROMMET	25-8M0190980
13	WASHER	12-8M0214930
14	SCREW, (M6 x 25)	10-82684425
15	SCREW, (M6 x 14)	10-82129114
16	SPACER	23-892863002
17	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
18	CABLE ASSEMBLY	84-858414A3
19	SCREW, (M6 x 55)	10-82129155
20	CLIP	54-8M0024807
21	J-CLIP	54-8M0024808

Ignition Coil, 1C104334/0P560350 and Up

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Ignition Coil, 1C104334/0P560350 and Up:

Position No.	Part Name	OEM Number	Supersedes
1	COIL PLATE	8M0044992
2	COIL, Ignition	8M0045124
3	CABLE SET	84-881908T	84-821945T74, 84-821945T65
4	SCREW, (M6 x 30)	10-82129130
5	SCREW, (M6 x 40)	10-82129140
6	SPACER	23-8M0206979
7	RELAY ASSEMBLY	8M0207773
8	BRACKET	828102
9	GROMMET	25-818967
10	BUSHING	23-8M0214955
11	SCREW, (M6 x 25 MM)	10-82129125
12	BUSHING	23-856954
13	GROMMET	25-8M0190980
14	J-CLIP	54-8M0024808
15	CLIP	54-8M0024807
16	SCREW, (M6 x 25)	10-82684425
17	WASHER	12-8M0214930

Intake Manifold

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake Manifold:

Position No.	Part Name	OEM Number	Supersedes
-	MANIFOLD ASSEMBLY, Intake	878139A07	878139A06
1	MANIFOLD, Intake	8M0029463	878139T01, 878139T
2	GASKET SET Comment: (Contains 4 Gaskets)	27-879866
3	SCREW	10-881059
4	BRACKET	877834
5	NUT, (M6) Stainless Steel	11-401366
6	SOLENOID VALVE	877805T
7	TFI SYSTEM	879886T
8	INJECTOR	892123002	892123001, 892123, 877826
-	O-RING KIT, Injector Comment: Upper	25-883597
-	O-RING KIT, Injector Comment: Lower	25-883598
9	SCREW	10-881059
10	SCREW	10-881059
11	CLIP	54-883460
12	HOSE	32-877831A1
13	THROTTLE BODY ASSEMBLY	877831A03	877831T 1
14	SCREW, Adjustment	10-8M0000578
15	SCREW	10-881059
16	SENSOR, Position	8M0125617
17	SCREW	10-881060
18	SENSOR, MAP	854445
19	SENSOR ASSEMBLY	8M0214984
20	O-RING, (.301 x .070)	25-627021
21	GASKET	27-879867
22	J-CLIP	54-8M0024808
23	SCREW, (M6 x 25 MM)	10-8248326
24	HOSE ASSEMBLY, Breather	32-8M0012378	32-880754A 2
25	RETAINER	8M0007495	883832
26	SCREW, (M6 x 30)	10-82684430
27	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28	SCREW, (#10-16 x .625)	10-8214281
29	ATTENUATOR	893521	881063T
30	CLIP, Tie Strap	54-899145
31	RESTRICTOR Comment: 30 Horsepower	8M0047979
-	GASKET SET	27-859352A02

Intake/Exhaust Valves

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Intake/Exhaust Valves:

Position No.	Part Name	OEM Number	Supersedes
1	VALVE, Exhaust	8M0065029	832991T 3
2	VALVE, Intake	832990T3
3	SEAL, Valve Stem	26-858271
4	SPRING	24-893552	24-858268
5	RETAINER	893553
6	KEY	28-893554	28-822651
7	ROCKER ARM	898821A01
8	SCREW	10-825046
9	NUT	11-826150	11-858274
10	SHAFT, Rocker	834780T1
11	NOT SOLD SEPARATE, Plug	NSS
12	BRACKET	893560	859577
13	SPRING	24-893562	24-825052 1
14	BRACKET	893561	858275
15	SPRING	24-854713
16	GASKET	27-893645	27-859576
17	PIN, Cam Thrust	17-859575	17-893584
18	SCREW, (M8 x 23)	10-875218
19	SPRING, Overload	24-893563	24-889775, 24-881858
-	CYLINDER HEAD ASSEMBLY, Complete	8M0205506
-	GASKET SET	27-859352A02

Key, Choke and Horn Kit, 15000A14

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Key, Choke and Horn Kit, 15000A14:

Position No.	Part Name	OEM Number	Supersedes
-	KEY SWITCH KIT, Remote Ignition	15000A14
1	NOT SOLD SEPARATE, Housing	NSS
2	NOT SOLD SEPARATE, Key Switch Kit Comment: Uses 89491 Series Keys	NSS
NS	CONNECTOR	86-8M0204694
3	KEY, Switch Ignition (1A thru 2F Series) (#89491_) Comment: See Key Chart 89491 Series
4	NUT, Special - Black Nylon	11-879755	11-93543
5	HORN ASSEMBLY, Warning	16564A1
6	SCREW, (#10 x 1.50), Top	10-47994
7	SCREW, (#10-16 x .375), Housing	10-62568
8	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9	PLUG, Male	13541
10	SHEET, Neoprene	15097
11	COVER ASSEMBLY, Key	90468A1

Manual Tilt

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Manual Tilt:

Position No.	Part Name	OEM Number	Supersedes
-	MANUAL TRIM ASSEMBLY	8M0118570
1	SHOCK ROD KIT	8M0118572
2	PISTON KIT	893903A01
3	REBUILD KIT, O-Ring	25-893917A01	25-809872A 1
4	NOT SOLD SEPARATE, O Ring	NSS
5	CYLINDER KIT	893918A01	811224A 1
6	SCREW/SEAL KIT	893919A01	813433A 2
7	ACCUMULATOR KIT	893920A01	813454A 2
8	VALVE BODY KIT	893921A01	813455T 4
9	CAM KIT	893923A01	813457A 3
10	VALVE KIT	893924A01	809881A 1
11	REPAIR KIT	893925A01	809882A 1
12	CABLE ASSEMBLY, Ground	8M0207768
-	O-RING KIT	25-893922A01	25-809880A 2
13	PIN	17-19607
14	PIN, Trilobe	17-821539	17-13794, 17-19603

Power Trim

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Power Trim:

Position No.	Part Name	OEM Number	Supersedes
-	POWER TRIM ASSEMBLY	8M0055006	893518T01, 830150T10, 830150T 6
1	SHOCK ROD KIT	893943A01	855833A 1
2	PISTON ASSEMBLY, Memory	8M0171822
3	O-RING KIT	25-8M0171819
4	NOT SOLD SEPARATE, O Ring	NSS
5	CYLINDER ASSEMBLY	893904T01	811228A 1
6	VALVE KIT	893905A02	809873A 1
7	PUMP ASSEMBLY	893906A02	809874A 1
8	MOTOR KIT	893907A02	809885A 2
9	PLUG	22-8134351
10	VALVE KIT, Relief	893929A01	813442A 2
11	MANIFOLD KIT	893909A02	809875A 1
12	SCREW KIT, Motor	10-809876A1
13	DRIVESHAFT/SEAL KIT	809877A1
14	FILTER KIT	35-893912A02	809878A 1
15	POPPET KIT	893913A02	809879A 1
16	CABLE ASSEMBLY	88238A18
-	O-RING KIT	25-893914A02	25-809880A 1
17	PIN, Trilobe	17-821539	17-13794, 17-19603
18	PIN	17-19607
19	PIN	17-822869001	17-822869
20	HARNESS ASSEMBLY, Trim	84-826802T35
21	RELAY ASSEMBLY	8M0207773
22	BRACKET	828102
23	GROMMET	25-818967
24	BUSHING	23-8M0214955
25	NOT SOLD SEPARATE, Decal-Trim Relay	NSS
26	SCREW, (M6 x 25 MM)	10-82129125

Power Trim Kit, 830150A11

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Power Trim Kit, 830150A11:

Position No.	Part Name	OEM Number	Supersedes
_	POWER TRIM KIT Comment: EFI 30/40 4-Stroke	8M0055003	830150A11 EFI 30/40 4-Stroke
1	PUMP ASSEMBLY, Power Trim Comment: See Pump/Motor Assembly Section For Parts Breakdown	8M0055006	893518T01, 830150T10, 830150T 6 See Pump/Motor Assembly Section For Parts Breakdown
2	CLIP	54-22740
3	C WASHER	8M0084613	69205
4	SCREW, (#10-16 x .500)	10-878608	10-812832
5	PIN, Upper	17-822869001	17-822869
6	PIN, Trilobe	17-821539	17-13794, 17-19603
7	BRACKET	882831
8	HARNESS/RELAY ASSEMBLY	84-826802T34
9	RELAY ASSEMBLY	8M0207773
10	BRACKET, Relay Mount	828102
11	GROMMET	25-818967
12	BUSHING	23-8M0214955
13	GROMMET	25-19565002
14	SCREW, (M6 x 16)	10-8248324
15	SCREW, (M6 x 25 MM)	10-82129125
16	SWITCH, Trim	87-8M0235191
17	RETAINER, Trim Switch	8M0032848	812443 1

Powerhead Gasket Set Components

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Powerhead Gasket Set Components:

Position No.	Part Name	OEM Number	Supersedes
-	GASKET SET	27-859352A02
0	GASKET SET, Intake Manifold Comment: (Contains 4 Gaskets)	27-879866
0	SEAL, Valve Stem	26-858271
0	GASKET, Vapor Separator Bowl	27-883213
0	GASKET, Cylinder Block	27-8M0163129
0	GASKET, Exhaust Cover	27-8M4500244	27-834775005, 27-834775004, 27-834775 3
0	GASKET, Thermostat Cover	27-8M0177107
0	O-RING, (.301 x .070), Temperature Sensor Comment: (Plastic Housing)	25-627021
0	O-RING, Cylinder Head	25-8M0162934
0	GASKET, Cylinder Head	27-8M0118180
0	O-RING, (.921 x .139), Oil Plug	25-8M0204673
0	O-RING, Oil Pump	25-857096
0	O-RING, Oil Pump	25-857094
0	O-RING, Oil Pump	25-857093
0	SEAL, Crankshaft-Top	8M0151047
0	SEAL, Crankshaft-Bottom	8M0151048
0	GASKET, Adaptor Plate	27-8M0213113
0	O-RING, Oil Pick-UP Plate	25-845746

Service/Support Material

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Service/Support Material:

Position No.	Part Name	OEM Number	Supersedes
-	PARTS MANUAL, 30/40 EFI 4-Stroke (3 Cylinder)	90-883943008
-	OPERATION MANUAL, 40 Hp, FourStroke, English Comment: SN# 1C108037 & Below	90-10212082
-	OPERATION MANUAL, 40 3 Cylinder 4-Stroke Comment: SN# 1C108038 & Up	90-10212090
-	SERVICE MANUAL Comment: SN# 1C104333 & Below	90-883064R02	90-883064R01, 90-883064 SN# 1C104333 & Below
-	SERVICE MANUAL, 40 EFI FourStroke (3 cylinder) Comment: SN# 1C104334 & Up	90-8M0105569
-	DECAL, Bodensee	37-884387
-	DECAL, Unleaded Fuel - Bodensee	37-827887
-	DECAL, EPA Label Information Comment: (2007)	37-883927A07
-	DECAL, EPA Label Information Comment: (2008)	37-883927A08
-	NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)	NSS

Shift Linkage, Remote

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Shift Linkage, Remote:

Position No.	Part Name	OEM Number
1	LATCH	899044
2	CUP, Barrel Retainer	824015
3	BRACKET	8M0192158
4	SCREW, (M6 x 20)	10-8M0204706
5	PIN, Bow Tie Clip	8M0001157
6	ROLLER	899042
7	WASHER	12-888832
8	LINK, Shift	899041
9	NUT, (M6) Stainless Steel	11-401386
10	WASHER, (.2656 x .625 x .0625) Stainless Steel	12-35462
11	BUSHING	23-892263
12	SHIFT SHAFT, Upper - Long	8M0091612
13	NYLINER	23-74647
14	SHIFT DETENT ASSEMBLY	888823001

Shift Linkage, Tiller, Design II-No Shift Detent

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Shift Linkage, Tiller, Design II-No Shift Detent:

Position No.	Part Name	OEM Number	Supersedes
1	SLIDE, Shift	8M0162940
2	DETENT/SPRING KIT	8M0075211
3	NOT SOLD SEPARATE, Spring-Compression, Detent	NSS
4	PIN, Bow Tie Clip	8M0001157
5	WASHER, (.2656 x .625 x .0625) Stainless Steel	12-35462
6	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
7	COTTER PIN	18-210711
8	ROD, Shift	8M0005914
9	NUT, (M6) Stainless Steel	11-401386
10	LINK, Shift	8M0007151
11	BUSHING	23-892263
12	BRACKET	898289T33
13	SCREW, (M6 x 20)	10-8M0204706
14	SWITCH ASSEMBLY	87-8M0052940	87-8M0021265
15	SCREW, (#10-16 x .750)	10-69570
16	TIE STRAP, (4.00 Inches)	56762
17	SHIFT SHAFT, Upper - Long	8M0091612
17	SHIFT SHAFT, Upper - Short	8M0091611
18	NYLINER	23-74647
-	TILLER HANDLE KIT, Remote Control to Tiller Handle	880093A03

Shift Linkage, Tiller, Design-I-Shift Detent

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Shift Linkage, Tiller, Design-I-Shift Detent:

Position No.	Part Name	OEM Number	Supersedes
1	SLIDE, Shift	8M0001557	898289T35
2	DETENT/SPRING KIT	12016A2
3	NOT SOLD SEPARATE, Spring-Compression, Detent	NSS
4	PIN, Bow Tie Clip	8M0001157
5	WASHER, (.2656 x .625 x .0625) Stainless Steel	12-35462
6	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
7	COTTER PIN	18-210711
8	ROD, Shift	8M0005914
9	NUT, (M6) Stainless Steel	11-401386
10	LINK, Shift	8M0007151
11	BUSHING	23-892263
12	BRACKET, Shift Link	8M0192159
13	SCREW, (M6 x 20)	10-8M0204706
14	SWITCH ASSEMBLY	87-8M0052940	87-8M0021265
15	SCREW, (#10-16 x .750)	10-69570
16	TIE STRAP, (4.00 Inches)	56762
17	SHIFT SHAFT, Upper - Long	8M0091612
17	SHIFT SHAFT, Upper - Short	8M0091611
18	NYLINER	23-74647
19	SHIFT DETENT ASSEMBLY	888823001
-	TILLER HANDLE KIT, Remote Control to Tiller Handle	880093A03

Steering Arm

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Steering Arm:

Position No.	Part Name	OEM Number	Supersedes
1	NUT, (M12)	11-896963	11-859129, 11-90099
2	STRAP, Upper Mount	893773002	827923 2, 893773001, 827923 1
3	MOUNT, Upper	8M0224385
4	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
5	BUMPER	8M0156878
6	RING, Retaining	53-89531
7	ARM, Steering	8M0118183
8	SCREW, (M12 x 154)	10-898835001	10-42973
9	SPACER Comment: Short	23-8279973
9	SPACER Comment: Long	23-8279971
10	SWIVEL TUBE ASSEMBLY, Short	8M0219910
10	SWIVEL TUBE ASSEMBLY, Long	8M0219911
11	CABLE ASSEMBLY	84-88238T01
12	CABLE ASSEMBLY, Ground	8M0207768
13	SCREW, (M10 x 120)	10-8M0103829
14	STRAP, Lower Mount	893703	828985
15	SCREW, (#10-16 x .375)	10-878607	10-817626
16	NUT, (M10)	11-40140
17	LINK ROD Comment: Non Handle	8M0026161	8M0001163 Non Handle
18	SCREW, (.375-24 x 1.500) Comment: Non Handle	10-823919
19	WASHER, (.390 x .546 x .12) Comment: Non Handle	12-8M0109680
20	WASHER, (.390 x .625 x .062) Stainless Steel Comment: Non Handle	12-37828
21	NUT, (.375-24) Brass Comment: Non Handle	11-8M0204726
22	NUT, (.375-24) Stainless Steel Comment: Non Handle	11-8M0204726
23	BRACKET, Ride-Guide Comment: Non Handle	8M0184092
24	TAB WASHER Comment: Non Handle	14-8M0009820	14-816669F 1 Non Handle
25	SCREW, (M10 x 30) Comment: Non Handle	10-4000377
26	WASHER	12-4002319

Swivel Bracket

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Swivel Bracket:

Position No.	Part Name	OEM Number	Supersedes
1	SWIVEL BRACKET	1401-850066T01	1401-850066A 1
2	BEARING, Trim Pin	23-19606
3	FITTING, Grease	22-8M0169589
4	FITTING, Grease Comment: Handle	22-8M0169589
5	DECAL, Co-Pilot Comment: Handle	37-8237011
6	NOT SOLD SEPARATE, Decal-Serial Overlaminate	NSS
7	BUSHING, Lower	23-821777
8	SEAL	26-8M0205512
9	SCREW, (M8 x 10) Stainless Steel	10-4008910
10	SEAL, Co-Pilot	8282451
11	PUCK Comment: Non Handle	822397
12	BUSHING	23-8217711
13	NUT, (.375-24) Stainless Steel Comment: Handle	11-8M0204726
14	LEVER, Co-Pilot Comment: Handle	823792
15	WASHER Comment: Handle	12-29330
16	ROD, Threaded Comment: Handle	821961
17	PLATE/DISC ASSEMBLY, Brake Comment: Handle	8M0006845	821957A 2 Handle
18	PLATE, Swivel Head Comment: Handle	8M0007471	823791 Handle
19	DISC, Friction Comment: Handle	8165621
20	SHOULDER SCREW, Hex Comment: Handle	10-768042
-	TILLER HANDLE KIT, Remote Control to Tiller Handle	880093A03

Throttle Linkage, Remote

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Throttle Linkage, Remote:

Position No.	Part Name	OEM Number	Supersedes
1	LINK ASSEMBLY, Throttle	8M0006021
2	SOCKET	8M0084742
3	SPRING, Throttle Cam Return	24-897535005	24-897535
4	WASHER	12-897937
5	WASHER, Wave	13-898093
6	BOLT	10-8M0071815	10-8M0010411
7	CAM, Throttle	8M0021603
8	PIN, Bow Tie Clip	8M0001157
9	BUSHING	23-8M0215006
10	FOLLOWER, Cam	8M0008317
11	ROLLER	8M0037159	897780
12	WASHER	12-897936

Throttle Linkage, Tiller

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Throttle Linkage, Tiller:

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M8 x 70)	10-4010770
2	SCREW, (M6 x 60)	10-8147763
3	NUT, (M6)	11-401196
4	CAP	42942
5	LEVER ASSEMBLY, Throttle	822682A4
6	BRACKET	830294T3
7	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
8	BUSHING	23-825078
9	CAM, Throttle	879865
10	SCREW, (M6 x 40)	10-8248329
11	ARM ASSEMBLY, Throttle	883006A1
12	BUSHING	23-883005
13	SCREW, (#10-16 x .625)	10-8214281
14	BUSHING	23-8M0215006
15	LINK ASSEMBLY, Throttle	893775A01	879870A 1
16	SOCKET	8M0084742
-	TILLER HANDLE KIT, Remote Control to Tiller Handle	880093A03

Tiller Handle

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tiller Handle:

Position No.	Part Name	OEM Number	Supersedes
1	COVER KIT	822148T06	822148A 6
2	PULLEY	822150
3	NOT SOLD SEPARATE, Case	NSS
4	SCREW, (#10-16 x .500)	10-878608	10-812832
5	CABLE ASSEMBLY, Throttle (30.50 Inches)	4324210
6	CABLE ASSEMBLY, Throttle (41.50 Inches)	4324211
7	SLEEVE, (12.00 Inches)	85-960099
8	SCREW, (M8 x 25 MM)	10-82526225
9	COVER	8M0072298	822407F 1
10	BUSHING	23-821477
11	ARM, Steering Handle	828813T1
-	DECAL, Lanyard, Black	37-8M0032728
12	RETAINER	822441
13	SCREW, (M5 x 16) Stainless Steel	10-40011107
14	SCREW, (M6 x 25)	10-8M0204707
15	LOCK, Throttle	892995	821971
16	SPRING	24-96203
17	KNOB, Throttle	821972T	821972
18	TILLER TUBE	8M0138696
19	DECAL	37-8242004
20	HANDLE, Throttle	821465
21	GRIP	8M0221732
22	SWITCH, Stop	87-8M0104614	87-823609A14, 87-823609A13
23	CLIP	823687
24	SWITCH, Stop	87-11083A31
25	RETAINER, Brass	8M0032846	12044 1
26	BRACKET, Tiller	821455A4
27	WAVE WASHER	13-826792	13-34678 1, 13-822144
28	BUSHING	23-821477
29	WASHER	12-827314
30	CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk)	32-828547633
31	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32	DECAL, F-N-R Shift	37-82409316
33	LANYARD ASSEMBLY	15920Q54
34	HANDLE KIT, Shift	830180A01	830180
35	SHOULDER SCREW, (10 x 20)	10-8M0021519
36	TAB WASHER	14-8M0009820	14-816669F 1
37	SCREW, (M10 x 90)	10-82484890
38	CLAMP	54-8M0009374
39	SCREW, (M6 x 16)	10-8248324
-	TILLER HANDLE KIT, Remote Control to Tiller Handle	880093A03

Tools 1

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 1:

Position No.	Part Name	OEM Number	Supersedes
1	FLUSHING ATTACHMENT	44357Q2
2	PUMP, Crankcase Oil	802889Q1
3	WRENCH, Oil Filter	91-802653Q02	91-802653Q 1
4	HOLDER TOOL, Flywheel	91-8M0161873
5	FLYWHEEL PULLER	91-83164M
6	TIMING LIGHT	91-99379
7	ADAPTOR TOOL, Direct Voltage	91-890451
8	MULTI-METER KIT, DMT 2004	91-892647A01
9	EXPANDER TOOL, Piston Ring	91-24697
10	DDT CARTRIDGE	91-880118A04	91-880118A03, 91-880118A 2
11	HARNESS ASSEMBLY, DDT Adaptor	84-822560A5
12	REMOVAL TOOL, Fuel Injector	91-883877A1
13	NOT SOLD SEPARATE, Lock ring Pliers (P/N-SRP2)	NSS
14	TOOL, Valve Guide	91-809495001	91-809495A 1
15	INSTALLER TOOL, Valve Guide Bushing	91-809496A1
16	SPANNER WRENCH	91-74951
17	COMPRESSOR TOOL, Valve Spring	91-809494A1
18	NOT SOLD SEPARATE, Valve Seat Cutter Kit	NSS
19	COMPRESSOR TOOL, Piston Ring	FT2997	FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789
20	ANTI-CORROSION GREASE, 8 oz	92-8M0071838

Tools 2

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 2:

Position No.	Part Name	OEM Number	Supersedes
24	HEAT LAMP	91-63209
25	INSTALLATION TOOL, Bearing	91-877321A1
26	INSTALLATION TOOL, Bearing	91-13945
-	PULLER KIT, Bearing	91-31229A7
27	NOT SOLD SEPARATE, Expanding Rod (P/N-CG-41-11)	NSS
28	NOT SOLD SEPARATE, Collet (P/N-CG-41-14)	NSS
29	NUT, (.625-18)	11-24156
30	WASHER	12-34961
31	PLATE	91-29310
32	SHAFT	91-31229
33	WRENCH TOOL, Driveshaft Bearing	91-36571T
34	DRIVER ROD TOOL, Needle Bearings	91-37323
35	MANDREL	91-15755T
36	DRIVE HEAD TOOL	91-36569T
37	PULLER	91-27780
38	PULLER PLATE, Universal	91-37241
39	DRIVER HEAD TOOL	91-37312T
40	INSTALLER TOOL, Needle Bearing	91-817011T	91-817011
41	CABLE ASSEMBLY, DDT, 10 Feet	84-825003A1
42	DRIVER TOOL, Oil Seal	91-13949
43	INSTALLER TOOL, Seal	91-817007T	91-817007
44	RETAINING TOOL, Bearing	91-43506T
45	INSTALLER TOOL, Bearing	91-817005
46	INSTALLER TOOL, Water Pump Base Seal	91-817006
47	LOCATION TOOL, Pinion Gear	91-817008A2
48	DRIVER TOOL, Bearing Cup	91-817009T	91-817009, 91-31361
49	TOOL, Pinion Locating	91-12349A05

Tools 3

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Tools 3:

Position No.	Part Name	OEM Number	Supersedes
52	TOOL KIT, Bearing Race	91-14308T02
-	TOOL, Timkin Cup	91-889622A01
53	INSTALLATION TOOL, Bearing	91-14309T02
54	WEAR SLEEVE INSTALLATION TOOL	91-14310T1
55	TOOL, Preload	91-14311A04
56	INDICATOR TOOL, Backlash	91-196601
57	MANDREL, Bearing Driver Cup	91-31106T
58	DRIVER, Oil Seal	91-31108T
59	PULLER ASSEMBLY, Slide Hammer	91-34569A1
60	PULLER JAW ASSEMBLY	91-46086A1
61	MANDREL	91-37350T
62	HOLDING TOOL, Driveshaft	91-817070
63	DIAL INDICATOR TOOL	91-58222A1
64	PULLER BOLT TOOL, Bearing Carrier	91-85716
65	ADAPTER KIT, Dial Indicator	91-83155
66	PULLER ASSEMBLY	91-83165T
-	TOOL, Claws	91-805747A04
67	INSTALLATION TOOL, Bearing	91-856875A1
68	TOOL, Backlash Indicator	91-817057A02	91-817057A 1
-	TOOL, Sleeve (.625)	91-883420
69	DRIVER TOOL, Bearing	91-817058A1
70	HOLDING TOOL, Driveshaft	91-877840A1
71	TOOL KIT	91-8M0162977

Top Cowl

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Top Cowl:

Position No.	Part Name	OEM Number	Supersedes
1	TOP COWL ASSEMBLY, Mercury 40hp, Decaled Comment: SN# 1C104333 & Below	100-834785T40
1	TOP COWL ASSEMBLY, Mercury 40hp, Decaled Comment: SN# 1C104334 & Up	100-8M0047962
1	TOP COWL ASSEMBLY, Mariner 40hp, Decaled	100-834785T42
1	TOP COWL ASSEMBLY, Mercury 30hp, Decaled	100-8M0047968
1	TOP COWL ASSEMBLY, Mariner 30hp, Decaled	100-8M0047960
-	TOP COWL ASSEMBLY, Mercury 30/40hp, w/o decals	100-8M0118164
-	TOP COWL ASSEMBLY, Mariner 30/40hp, w/o decals	100-8M0118166
2	CAP, Air Dam - Mercury	8M0159887
2	CAP, Air Dam - Mariner	8M0118172
3	SCREW, (M6 x 16 MM) Stainless Steel	10-8M0103805	10-885525 16
4	BRACKET	8M0006055
5	BRACKET, Front Latch	826291T02	8M0013032
6	SCREW, (M4 x 14.5)	10-8231871
7	WASHER, (.203 x .406 x .040)	12-89302
8	NUT	11-400632
9	SOUND BLANKET KIT	834786A05
10	SEAL	8M0109278	8M0043231, 8M0025868
-	DECAL SET, Mercury 40 Comment: SN# 1C104333 & Below	37-883524A08
-	DECAL SET, Mercury 40 Comment: SN# 1C104334 THRU 1C192592	37-8M0045158
-	DECAL, 40 Comment: SN# 1C192592 & Below	37-896856002
-	DECAL SET, Mercury 40hp Comment: SN# 1C192593 - 1C262469 & Up	37-8M0071110
-	DECAL SET, ME 40HP 3CYL Comment: SN# 1C262470 & Up	37-8M0098328
-	DECAL, 40 Comment: SN# 1C192593 & Up	37-8M0063348
-	DECAL SET, Mariner 40hp	37-8M0232154
-	DECAL, 40	37-8M0012388
-	DECAL SET, Mercury 30hp Comment: SN# 1C192592 & Below	37-8M0047969
-	DECAL, 30 Comment: SN# 1C192592 & Below	37-8M0044902
-	DECAL SET, Mercury 30hp Comment: SN# 1C192593 - 1C262469 & Up	37-8M0071109
-	DECAL SET, ME 30HP 3CYL Comment: SN# 1C262470 & Up	37-8M0098329
-	DECAL, 30 Comment: SN# 1C192593 & Up	37-8M0063347
-	DECAL SET, Mariner 30hp	37-8M0047961
-	DECAL SET, MA 30HP 3CYL Comment: SN# 1C262470 & Up	37-8M0098330
-	DECAL, 30	37-8M0044755

Transom Bracket

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Transom Bracket:

Position No.	Part Name	OEM Number	Supersedes
1	BRACKET, Transom - Port	3418-822866T04	3418-822866A 1
2	FITTING, Grease	22-8M0169588
3	PIN, Groove	17-99604
4	BRACKET, Transom - Starboard	3418-822865T05	3418-822865F 2
5	LEVER, Tilt Lock	893704T01	19618A 2
6	SPRING	24-99622
7	NYLINER	23-65830
8	SPRING	24-812708
9	KNOB	8M0007470
10	PIN , (.125 x 30 mm)	17-8M0021914
11	WASHER	12-19619
12	BRACKET KIT, Anchor	18486A08
13	ANODE KIT	97-818298Q1
14	SCREW, (M6 x 25)	10-8M0204707
15	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
16	SCREW, (M8 x 30) Comment: Included with Anchor Bracket Kit	10-85594030
17	SCREW, (M8 x 35) Comment: Included with Anchor Bracket Kit	10-8M0000586
18	WASHER, (.330 x .560 x .060) Stainless Steel Comment: Included with Anchor Bracket Kit	12-843108
19	NUT, (M8) Stainless Steel	11-401388
20	PIN ASSEMBLY, Tilt Lock Comment: Non Power Trim	17-8M0026068	17-49930A 1 Non Power Trim
21	SPRING Comment: Non Power Trim	24-821461
22	TILT TUBE	8M0041938	8M0035070, 19614 1
23	NUT, (.875-14)	11-858869	11-30499
24	SCREW, (.500-20 x 4.00)	10-814259
25	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel	12-8M0204648
26	NUT, (.500-20)	11-82671117
27	LINK Comment: Non Power Trim	8M0084737
28	LEVER ASSEMBLY, Tilt Comment: Non Power Trim	19615A05
29	BUSHING Comment: Non Power Trim	23-812707	23-71984, 23-F286818, 23-F286828, F480818 Non Power Trim
30	WASHER, (.520 x .850 x .060) Nylon - Black Comment: Non Power Trim	12-8M0042643	12-19605 Non Power Trim
31	WAVE WASHER Comment: Non Power Trim	13-99611
32	TILT KNOB Comment: Non Power Trim	8M0007469	19621 Non Power Trim
33	SCREW, (.375-16 x .62) Comment: Non Power Trim	10-19611
34	SCREW, (M10 x 40) Stainless Steel	10-4009040
35	WASHER	12-4002319
36	NUT, (M10)	11-40140
37	DECAL, Tilt Lock Comment: Non Power Trim	37-830253	37-814743 3, 37-826546 Non Power Trim
38	SEAL KIT Comment: Non Power Trim	19624A1
39	O-RING, (.583 x .103) Comment: Non Handle	25-29619
40	SPACER Comment: Non Handle	23-78861
41	CLIP Comment: Power Trim	54-22740
42	C WASHER Comment: Power Trim	8M0084613	69205 Power Trim
43	SCREW, (#10-16 x .600) Comment: Power Trim	10-878609	10-812832 1 Power Trim

Trim Switch Kit

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Trim Switch Kit:

Position No.	Part Name	OEM Number	Supersedes
-	SWITCH KIT, Trim (10.00 Feet)	87-18286A18
1	RETAINER	18861
2	ADAPTOR	814820	812978
3	NOT SOLD SEPARATE, Switch	NSS
4	FUSE, 20 Ampere	88-8M0207796
5	CABLE ASSEMBLY	84-95084A2
6	CABLE ASSEMBLY, (6.00 Inches)	84-11149A2
7	SCREW, (#10-32 x 2.25)	10-19209
7	SCREW, (#10-16 x 2.25)	10-813523

Vapor Separator

Below is the parts list for Mercury 40 EFI (3 CYL.)(4-STROKE) Vapor Separator:

Position No.	Part Name	OEM Number	Supersedes
-	VAPOR SEPARATOR ASSEMBLY	892267T03	892267T02, 892267T01
1	BODY ASSEMBLY	892267A54
2	SCREW, Drain	10-892267506
3	O-RING	25-892267530
4	HOSE, (40.00 Inches Bulk), Cut to 9 Inches	32-8M0054213	32-855834 66
5	COOLER ASSEMBLY, Fuel	892267A55
6	CLAMP	54-888988023
7	SCREW, (M6 x 25)	10-82130025
8	WASHER	12-892267511
9	HOSE	32-892267504
10	HOSE	32-892267503
11	GROMMET	25-8M0190980
12	BUSHING	23-856954
13	PUMP KIT, Fuel, Also includes cover to body o ring 25-892267530	892267A51
14	INSULATOR	892267521
15	ISOLATOR	892267510
16	INSULTOR	892267523
17	STRAINER, Fuel	892267534
18	COVER	892267519
19	COVER ASSEMBLY	892267T57
20	VALVE, Schrader	892267537
21	CONNECTOR, Electrical	892267535
22	SCREW, (M4 x 16)	10-892267531
23	CAP	883220
24	FLOAT VALVE KIT	892267A52
25	REGULATOR KIT, Pressure	892267A50
26	O-RING	25-892267513
27	SCREEN	892267512
28	SCREW, (M5 x 18)	10-892267515
29	CLAMP	54-888988023
30	PLTE	892267520
31	SCREW, (M4 x 8)	10-892267529
32	FLOAT	892267527
33	PIN, Float	17-892267528
34	CLIP	54-892267517
35	HOSE	32-892267516
36	TIE STRAP, (4.00 Inches)	56762
37	SCREW, (M6 x 25)	10-82130025
38	WASHER	12-8M0214930
39	CLAMP	54-888988023
40	FITTING	22-8M0022107

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

Mercury / Mercruiser / Mariner Parts from JLM Marine

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.