Mercury 40 CARB (3 CYL.)(4-STROKE) (0P401000 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments

Mercury 40 CARB (3 CYL.)(4-STROKE) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Accessories:

Position No.	Part Name	OEM Number	Supersedes
-	HOSE ASSEMBLY, Fuel (8 Feet) (With Quick Disconnect)	32-877680Q8
-	HOSE ASSEMBLY, Fuel (12 Feet) (With Quick Disconnect)	32-877680Q12	32-858620Q12, 32-858620A12, 32-827927A12
-	HOSE ASSEMBLY, Fuel (8 Feet) (With Quick Disconnect Engine End Only)	32-877681Q8
-	HOSE ASSEMBLY, Fuel (12 Feet) (With Quick Disconnect Engine End Only)	32-877681Q12	32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12
-	HOSE ASSEMBLY, Fuel (12 Feet) (No Fittings)	32-877683Q12	32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952
-	HOSE ASSEMBLY, Fuel (8 Feet) (Original Equipment)	32-877680Q8
-	ATTACHING KIT, Remote Control	859185A1
-	KEY SWITCH KIT, Remote Ignition	15000A7
-	BRACKET ASSEMBLY, Steering Comment: (Without Carrying Handle)	816667A2

Adaptor Plate

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Adaptor Plate:

Position No.	Part Name	OEM Number	Supersedes
1	DIPSTICK	8M0162935
2	DIPSTICK TUBE (Included with Adaptor Plate)	825989003	825989 2
3	SEAL	8560552
4	ADAPTOR PLATE ASSEMBLY	825228A17	825228T 9
5	PLUG	19-822464
6	PLUG	19-48323
7	PIN, Dowel (Included with Adaptor Plate)	17-23784
8	FITTING, Elbow - 90 Degree (.125-27)	22-629101
9	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10	SEAL, Oil Comment: (Short)	26-828932	26-821756 (Short)
10	SEAL, Oil Comment: (Long)	26-66301
11	BUSHING Comment: (Short)	23-856743
11	BUSHING Comment: (Long)	23-859594
12	PLUG, (.500-14)	22-889567
13	GROMMET (Short)	25-822408001	25-822408
14	GASKET	27-8M0213113
15	O-RING	25-845746
16	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
17	BODY, Oil Pressure Relief	8M0210772
18	PLATE, Top Oil Pickup	893765	854789
19	HOSE, Oil Pickup	32-854793
20	BAFFLE, Oil Pick-up	893700	854791 1
21	CLAMP	54-855228	54-888988014
22	SCREW, (M6 x 55)	10-4007455
23	HEAT SHIELD	8289151
24	GROMMET	25-8M0179867

Bottom Cowl

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Bottom Cowl:

Position No.	Part Name	OEM Number	Supersedes
1	BOTTOM COWL Comment: (Short-Port)	4020-852554T1
1	BOTTOM COWL Comment: (Long-Port)	4020-826277T1
2	BOTTOM COWL Comment: (Short-Starboard)	4020-852555T5
2	BOTTOM COWL Comment: (Long-Starboard)	4020-826278T7
3	SCREW, (M6 x 30)	10-82684430
4	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
5	SEAL	825238002	825238 1
6	WASHER	12-855576
7	GASKET	27-855627
8	SCREW, (M6 x 60)	10-82684460
9	FITTING	22-827948
10	BOOT	826273001	826273
11	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12	LEVER, Cowl Latch	825782F1
13	BUSHING	23-812707	23-71984, 23-F286818, 23-F286828, F480818
14	WASHER, Wave	13-12134
15	HOOK, Latch	893766	825783
16	SCREW, (M6 x 16)	10-1993716
17	RETAINER	8M0032848	812443 1
18	PLUG	812830T01	812830 1

Camshaft/Oil Pump

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Camshaft/Oil Pump:

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M10 x 40)	10-82761140
2	WASHER	12-4002320
3	BELT	8M0151040
4	GEAR, Driven	833104T6
5	PIN, Dowel	17-878183	17-893581
6	CAMSHAFT	400-8M0183249
7	PIN	17-826149	17-893566
8	PUMP ASSEMBLY, Oil	857087T1
9	O-RING	25-857096
10	NOT SOLD SEPARATE, O Ring	NSS
11	O-RING	25-857094
12	O-RING	25-857093
13	SCREW, (M6 x 16)	10-875206
14	SCREW, (M6 x 40)	10-4000333
-	GASKET SET, Engine	27-825231A02
-	CYLINDER HEAD ASSEMBLY	893504T02	877568T 9

Carburetor

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Carburetor:

Position No.	Part Name	OEM Number
1	CARBURETOR Comment: (Top)	3329-883313T2
1	CARBURETOR Comment: (Center)	3329-883313T3
1	CARBURETOR Comment: (Bottom)	3329-883313T4
2	SCREW	10-854246
3	PLATE	854245
4	GASKET	27-8542572
5	ENRICHENER	854254T2
6	NOT SOLD SEPARATE, O Ring	NSS
7	PLATE	854255
8	CAP	19-880814
9	SCREW, Adjusting	10-880841
10	O-RING	25-880842
11	SPRING	24-880815
12	JET, Pilot	80391242
13	O-RING	25-880843
14	PLUG	19-880844
15	JET, Main	80391595
16	MAIN NOZZLE	8039143
17	VALVE, Float	854247
18	FLOAT	8542531
19	PIN, Float	17-8542581
20	SCREW	10-880845
21	GASKET	27-8542573
22	FLOAT BOWL Comment: (Top)	8039161
22	FLOAT BOWL Comment: (Center/Bottom)	8039171
23	SCREW	10-8542463
24	SCREW, Drain	10-8542464
25	WASHER	12-8542591
26	SCREW, Synchronization (Top/Center)	10-803925
27	SPRING (Top/Center)	24-880846
28	SPRING (Top/Center)	24-803923
29	SCREW (Bottom)	10-803913
30	SPRING (Bottom)	24-854249
31	SPRING	24-880847
32	PLUNGER	8542511
33	SCREW	10-880848
34	NOT SOLD SEPARATE, Rubber Bellows	NSS
35	PLUNGER ROD	880849
-	REPAIR KIT, Carburetor Comment: (1 Per Carburetor)	8542561

Crankshaft, Pistons and Connecting Rods

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Crankshaft, Pistons and Connecting Rods:

Position No.	Part Name	OEM Number	Supersedes
1	CRANKSHAFT ASSEMBLY Comment: (Short)	401-834774T1
1	CRANKSHAFT ASSEMBLY Comment: (Long)	401-858507T04
2	KEY	28-893761
3	KEY, Woodruff	28-91800
4	SEAL	8M0151047
5	SEAL	8M0151048
6	CONNECTING ROD	600-893530T01	662-856065T 1
7	BOLT	10-8M0049884
8	BEARING, Black Comment: (Black)	23-893630001	23-825021 1 (Black)
8	BEARING, Brown Comment: (Brown)	23-893630	23-825021 (Brown)
8	BEARING, Blue Comment: (Blue)	23-893630002	23-825021 2 (Blue)
9	PISTON ASSEMBLY Comment: (Standard)	700-893524T08	700-893524T07, 713-856064A 1 (Standard)
9	PISTON Comment: (.25MM Oversized)(Bare Piston)	700-893524T01	713-856064 2 (.25MM Oversized)(Bare Piston)
9	PISTON Comment: (.50MM Oversized)(Bare Piston)	700-893524T02	713-856064 3 (.50MM Oversized)(Bare Piston)
10	RING SET, Piston Comment: (Standard)	39-893525A01	39-833099A 1 (Standard)
10	RING, Piston (Top) Comment: (.25MM Oversized)	39-893525A02	39-833100T 2 (.25MM Oversized)
10	RING, Piston (Top) Comment: (.50MM Oversized)	39-893525A03	39-833100T 3 (.50MM Oversized)
11	NOT SOLD SEPARATE, Piston Ring (Second) Comment: (Standard)	NSS
11	NOT SOLD SEPARATE, Piston Ring (Second) Comment: (.25 MM Oversized)	NSS
11	NOT SOLD SEPARATE, Piston Ring (Second) Comment: (.50 MM Oversized)	NSS
12	RING, Oil - Piston	39-893950	39-893527, 39-833101 1
13	PIN, Piston	41-893863	41-825016
14	RETAINER, Piston Pin	40-893529
-	GASKET SET, Engine	27-825231A02
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06

Cylinder Block

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Cylinder Block:

Position No.	Part Name	OEM Number	Supersedes
1	CYLINDER BLOCK Comment: (Short Shaft)	803-850082T34	803-850082T 5 (Short Shaft)
1	CYLINDER BLOCK Comment: (Long Shaft)	800-893500T02
2	PIN, Dowel	17-825010
3	PLUG	22-479452
4	PLUG, Pipe (.500-14)	22-384073
5	PLUG, Pipe (.750-14)	22-416223
6	BEARING, Main - Brown Comment: (Brown)	23-893631	23-825024 (Brown)
6	BEARING, Main - Black Comment: (Black)	23-893631001	23-825024 1 (Black)
6	BEARING, Main - Blue Comment: (Blue)	23-893631002	23-825024 2 (Blue)
7	NIPPLE, (M20)	822625
8	SCREW, (M8 x 82)	10-82506182
9	SCREW, (M6 x 35)	10-8M0205943
10	GASKET	27-8M0163129
11	FILTER, Oil Comment: (Mercury Branded)	35-8M0162829
11	FILTER, Oil Comment: (Quicksilver Branded)	35-8M0162830
12	GASKET	27-8M4500244	27-834775005, 27-834775004, 27-834775 3
13	COVER, Exhaust	8M0183025
14	PLUG	22-479452
15	THERMOSTAT	855676003	825212001, 825212, 855676
16	GASKET	27-8M0177107
17	COVER	8M0188835
18	SCREW, (M6 x 35)	10-8M0205943
19	FITTING, Elbow 90 Degree (.125-27 x .250) Nylon	22-996642
20	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21	SENSOR ASSEMBLY	8M0214984
22	O-RING, (.301 x .070)	25-627021
23	LIFTING EYE	893697	852560 1
24	SCREW, (M8 x 35)	10-857139
25	HOSE, (48.00 Inches Bulk) (Cut to 19 Inches)- To Fitting in Adaptor Plate	32-77653101
-	GASKET SET, Engine	27-825231A02
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06

Cylinder Head

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Cylinder Head:

Position No.	Part Name	OEM Number	Supersedes
-	CYLINDER HEAD ASSEMBLY	893504T02	877568T 9
1	CYLINDER HEAD	900-8M0224247
2	GUIDE	858266
3	SCREW, (M6 x 8)	10-4000325
4	WASHER	12-859768	12-893586
5	SEAL, Oil	26-893549	26-858267
6	PIPE PLUG	22-875209
7	O-RING	25-8M0162934
8	COVER	8M0174399
9	BREATHER PIPE	22-825054
10	PLATE, Baffle	855236
11	SCREW, (M4 x 10)	10-4005685
12	NOT SOLD SEPARATE, Decal- Servicing Referral	NSS
13	NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance	NSS
14	GASKET	27-8M0118180
15	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
16	SCREW, (M9 x 95)	10-82503395
17	SCREW, (M6 x 25)	10-893745025
18	FITTING, Elbow - 90 Degree (.125-27)	22-629101
19	BRACKET (Handle)	830294T1
20	SCREW, (M6 x 13) Stainless Steel (Handle)	10-40011126
21	PLUG ASSEMBLY, Oil	859578A1
22	O-RING, (.921 x .139)	25-8M0204673
23	NOT SOLD SEPARATE, Decal- Horse Power Identification	NSS
24	PIN, Dowel	17-825010
-	GASKET SET, Engine	27-825231A02
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06

Driveshaft Housing(Long)

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Driveshaft Housing(Long):

Position No.	Part Name	OEM Number	Supersedes
1	HOUSING, Driveshaft Comment: SN# 1C046581 & Below	1503-852421T07	1503-852421T 5 SN# 1C046581 & Below
1	HOUSING, Driveshaft Comment: SN# 0P502069 & Below	1503-852421T07	1503-852421T 5 SN# 0P502069 & Below
1	HOUSING, Driveshaft - Long Comment: SN# 1C046582 & Up	1503-852421T07	1503-852421T 5 SN# 1C046582 & Up
1	HOUSING, Driveshaft - Long Comment: SN# 0P502070 & Up	1503-852421T07	1503-852421T 5 SN# 0P502070 & Up
2	PIPE, Exhaust	825220T06
3	SCREW, (M8 x 110) Stainless Steel	10-824459110
4	SCREW, (M8 x 45)	10-88960845
5	PLUG, Drain	8288181
6	GASKET	27-8M0204692
7	BUMPER	826276
8	GROMMET	8M0151042
9	STUD, (M10 x 50)	16-823984
10	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
11	NUT, (M10)	11-40140
12	TUBE, Water	32-897971A01	32-888591001, 32-888591, 32-825250 1
13	GUIDE	54-828529
14	BUMPER	8M0043364	828706
15	SEAL, Water Tube	42941001
16	PLATE, Driveshaft Housing	893770	854471
17	SCREW, (M10 x 25 MM)	10-1993325
18	CAP	19-892286
19	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
20	FITTING	22-8M0181450
21	SPACER	23-813745	23-43041
22	COUPLING	43585
23	BUSHING	23-855623
24	WASHER, (.453 x .812 x .105) Stainless Steel	12-45176
25	NUT, (M10)	11-40140

Driveshaft Housing(Short)

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Driveshaft Housing(Short):

Position No.	Part Name	OEM Number	Supersedes
1	SEAL, Water Tube	42941001
2	HOUSING, Driveshaft	1501-850168T5
3	NOT SOLD SEPARATE, Exhaust Pipe	NSS
4	SCREW, (M8 x 110) Stainless Steel	10-824459110
5	SCREW, (M8 x 45)	10-88960845
6	PLUG, Drain	8288181
7	GASKET	27-8M0204692
8	BUMPER	826276
9	GUIDE	54-828529
10	STUD, (M10 x 50)	16-823984
11	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
12	NUT, (M10)	11-40140
13	TUBE, Water	32-897970A01	32-850169002, 32-850169

Electrical Components

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Electrical Components:

Position No.	Part Name	OEM Number	Supersedes
1	SENSOR	8M0082988	8M0030022, 828358 2
2	SCREW, (M5 x 16) Stainless Steel	10-40011107
3	SCREW, (M6 x 25)	10-82130025
4	WASHER	12-8M0214930
5	PLATE	859224	856604
6	BUSHING	23-856954
7	GROMMET	25-8M0190980
8	ECM, Engine Control Module	87843302S
9	BUSHING	23-8539201
10	SCREW, (M6 x 40)	10-82129140
11	HARNESS ASSEMBLY, Engine Wiring	84-859196T1
12	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
13	PRESSURE SWITCH	87-8M0098207	87-8M0070107, 87-828040 1
14	SPARK PLUG, NGK-DPR6EA-9	33-827858Q	33-827858
15	COIL ASSEMBLY, Ignition	339-858942T1
16	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
17	SCREW, (M6 x 16)	10-8248324
18	J CLIP	54-8M0024808
19	SCREW, (M8 x 25) Stainless Steel	10-40011149
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06

Flywheel

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Flywheel:

Position No.	Part Name	OEM Number	Supersedes
1	FLYWHEEL	284-832010T27	284-832010T16, 284-832010A 4
2	NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel	NSS
3	NOT SOLD SEPARATE, Decal-Timing Marks	NSS
4	NOT SOLD SEPARATE, Decal-Warning-Neutral	NSS
5	NUT	11-893789	11-81773M
6	WASHER	12-893762	12-84436M
7	SCREW, (M5 x 30)	10-4013930
8	STATOR	398-852386T6
9	LOAD RING	834838
10	GEAR, Drive	833102T	833102
-	POWERHEAD ASSEMBLY Comment: (Short)	61-803017T01	61-803017T99 (Short)
-	POWERHEAD ASSEMBLY Comment: (Long)	61-803016T06

Fuel Lines

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Fuel Lines:

Position No.	Part Name	OEM Number	Supersedes
1	HOSE	32-856607
2	HOSE	32-856609
3	LINKAGE	856610
4	BUSHING	23-803896
5	TIE STRAP	823548T	823548, 54-856608
6	HOSE	32-856613
7	HOSE and SLEEVE	32-856611
8	CONNECTOR	22-822771
9	FITTING, 45 Degree	22-878404
10	HOSE	32-878423
11	TUBING, (17.00 Inches Bulk) (Cut to 3.5 Inches)	32-85682239
12	HOSE, (80 mm)	32-82381310
13	CLIP	54-878425
14	TIE STRAP, (4.00 Inches)	56762
15	WASHER	12-8542592
16	COTTER PIN	18-880850
17	Y-CONNECTOR	22-878593

Fuel Pump

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Fuel Pump:

Position No.	Part Name	OEM Number	Supersedes
1	PUMP, Fuel (Sold Complete Only)	8M0141844
2	DEFLECTOR, Cowl	8M0007776	893698001, 856603 1
3	SCREW, (M6 x 30)	10-82684430
4	TUBING, (.312) (70.00 Inches Bulk) (Cut to 13 Inches) To Block Exhaust Cover	32-8M0108349	32-8M0047448, 32-830757130, 32-830757 80
5	TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) To Telltale	32-8M0108349	32-8M0047448, 32-830757130, 32-830757 80
6	HOSE and SLEEVE, To Float Bowl	32-856611
7	J CLIP	54-8M0024808
8	HOSE, (57.00 Inches Bulk) (Cut to 14 Inches)	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
9	FILTER, Fuel	35-877565T1
10	HOSE, (57.00 Inches Bulk) (Cut to 19 Inches)	32-8M0108355	32-8M0047428, 32-830756109, 32-99127109, 32-877821
11	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12	CONNECTOR ASSEMBLY, Fuel	22-8M0148585
-	O-RING, Fuel Connector	25-16524

Gear Housing(Driveshaft-Long-2:1 Gear Ratio)

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Gear Housing(Driveshaft-Long-2:1 Gear Ratio):

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter)	1674-9760T44
1	GEAR HOUSING ASSEMBLY, Basic	1671-9760T42
2	SCREW KIT, (.375-16 x .250) Drain	10-79953Q04
3	SCREW KIT, (.375-16 x .250) Drain	10-79953Q04
4	SEAL	12-191833
5	PIN, Dowel - With Hole (.375 x .625)	17-8M0084244	17-43043
6	PIN, Dowel - Without Hole (.375 x .625)	17-43044
7	PLUG, Pipe (.0625-27)	22-878089
8	BEARING, Roller	31-812768
9	SEAL/PLATE KIT	818226A1
10	NOT SOLD SEPARATE, Filler Plate	NSS
11	GEAR, Pinion	43-8M0187297
12	NUT, (.437-20)	11-55910
13	SHIFT SHAFT ASSEMBLY	859607A1
14	E RING	53-29641
15	BUSHING ASSEMBLY	23-813696A2
16	O-RING, (.987 x .103)	25-45258
17	SEAL, Oil	26-8M0204708
18	DRIVESHAFT, Long	45-859102
19	SHIM SET	15-812770A1
20	BEARING ASSEMBLY, Roller	31-8M0166756
21	NOT SOLD SEPARATE, Cup	NSS
22	NUT	11-8128201
23	BASE ASSEMBLY, Water Pump	46-812966A7
24	O-RING, (1.859 x .139)	25-8M0204651
25	SEAL, Oil	26-814669
26	SEAL, Oil	26-814670
27	IMPELLER	47-19453T
28	KEY	28-8M0032831	28-19699
29	WASHER	12-8M0204720
30	PUMP ASSEMBLY, Water	46-812966A12
31	GASKET (Lower)	27-8M0224241
32	GASKET, Upper Water Pump (Upper)	27-822189
33	FACE PLATE	19700A2
34	SCREW, (M6 x 16)	10-8248324
35	CAM, Shift Control	760394
36	COUPLER	8M0151045
-	SEAL KIT, Gear Housing	26-814669A2
-	REPAIR KIT, Water Pump	46-812966A12

Gear Housing(Driveshaft-Short-2:1 Gear Ratio)

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Gear Housing(Driveshaft-Short-2:1 Gear Ratio):

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete	1682-821306T54	1682-821306T38
1	GEAR HOUSING ASSEMBLY, Basic	1682-821306T12	1682-821306A12
2	SEAL/PLATE KIT	818226A1
3	NOT SOLD SEPARATE, Plate	NSS
4	SCREW KIT, (.375-16 x .250) Drain	10-79953Q04
5	SEAL	26-8M0204693
6	SCREW KIT, (.375-16 x .250) Drain	10-79953Q04
7	SEAL	26-8M0204693
8	NUT, (.437-20)	11-55910
9	GEAR, Pinion - 13 Teeth	43-821326T1
10	BEARING ASSEMBLY	31-821321A2
11	NOT SOLD SEPARATE, Cup	NSS
12	SCREW, (M6 x 16)	10-8248324
13	HOUSING ASSEMBLY, Water Pump Upper	46-821351A3
14	SEAL, Water Tube	8M0151044
15	WASHER	12-866451
16	KEY	28-8M0214993
17	WASHER	12-866451
18	GASKET, Upper Water Pump	27-822189
19	GASKET, Lower Water Pump (Lower)	27-8M0214956
20	FACE PLATE	8213542
21	IMPELLER	47-8M0204712
22	BASE ASSEMBLY, Water Pump	46-821307A2
23	SEAL	26-821309
24	SEAL	26-821310
25	O-RING, (1.421 x .139)	25-821308
26	DRIVESHAFT	45-826193T2
27	BEARING, Ball	30-821311
28	TIE STRAP	823548T	823548, 54-856608
29	BOOT	822158
30	RETAINER	821827
31	O-RING, (1.609 x .139)	25-26855
32	O-RING, (.239 x .174)	25-85594
33	WASHER	12-814803	12-93853
34	SHIFT SHAFT	827865A2
35	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
36	PIN, (.078 x .437)	17-85593
37	CAM, Shift	8213161
38	PIN, (.125 x .625)	17-822369
-	SEAL KIT, Gear Housing	823547A03
-	REPAIR KIT, Water Pump	821354A04

Gear Housing, Propeller Shaft - Long-2:1 Gear Ratio

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - Long-2:1 Gear Ratio:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, Complete (3.44 Inch/87.37 mm Torpedo Diameter)	1674-9760T44
1	GEAR HOUSING ASSEMBLY, Basic	1671-9760T42
37	SHIM SET	15-812769A1
38	BEARING ASSEMBLY, Tapered Roller	31-8M0103476	31-812767A 1
39	NOT SOLD SEPARATE, Cup	NSS
40	GEAR, Forward	43-893603T01
41	BEARING, Roller	31-21739
42	FOLLOWER, Cam	8129291
43	SLIDE	20843
44	SPRING	24-38114
45	CLUTCH	52-813697T	52-813697
46	PIN, Cross	17-8M0020942	17-38113
47	SPRING	24-815418
48	PROPELLER SHAFT	44-14493
49	GEAR, Reverse	43-893605T
50	BEARING, Ball	30-20839T
51	CARRIER ASSEMBLY, Bearing	8M0168900
52	O-RING	25-815460
53	BEARING, Needle	31-21700
54	SEAL, Oil	26-8M0205511
55	SEAL, Oil	26-8M0203757
56	SCREW, (M8 x 30)	10-85594030
57	WASHER, (.323 x .590 x .112) Stainless Steel	12-855941
58	INSERT, Threaded	8227731
59	NOT SOLD SEPARATE, Decal-Gear Ratio	NSS
60	TRIM TAB, Zinc	17264T2
61	SCREW, (M10 x 30)	10-4000377
62	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
63	THRUST HUB	73345A1
64	PROP NUT KIT	11-69578Q1
65	TAB WASHER	14-8M0214942
66	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
67	SCREW, (M10 x 45)	10-4000380
-	SEAL KIT, Gear Housing	26-814669A2

Gear Housing, Propeller Shaft - Short-2:1 Gear Ratio

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Gear Housing, Propeller Shaft - Short-2:1 Gear Ratio:

Position No.	Part Name	OEM Number	Supersedes
-	GEAR HOUSING ASSEMBLY, (3.44 Inch/87.37 mm Torpedo Diameter) Complete	1682-821306T54	1682-821306T38
1	GEAR HOUSING ASSEMBLY, Basic	1682-821306T12	1682-821306A12
39	PIN, Dowel	17-821327
40	GASKET	27-823942
41	TUBE	32-8M0026108	32-821828
42	PLUG, Rubber	19-824928001	19-824928, 19-32297
43	SCREEN	821829
44	TRIM TAB	822157T2
45	SCREW, (M8 x 20)	10-82497020
46	WASHER	12-72397
47	GEAR ASSEMBLY, Forward - 26 Teeth	43-821315T1
48	BEARING ASSEMBLY, Roller	31-8M0103470	31-99328A 1
49	NOT SOLD SEPARATE, Cup	NSS
50	BEARING, Roller	31-41326
51	FOLLOWER, Cam	821578
52	SPRING	24-8261991
53	PIN	17-8M0020999	17-85093
54	CLUTCH	52-821314T	52-821314
55	SPRING	24-38114
56	PROPELLER SHAFT	44-8M0140441
57	GEAR, Reverse - 26 Teeth	43-821312T1
58	BEARING, Ball	30-20839T
59	CARRIER ASSEMBLY, Bearing	8M0168900
60	O-RING	25-815460
61	BEARING, Needle	31-21700
62	SEAL, Oil	26-8M0205511
63	SEAL, Oil	26-8M0203757
64	WASHER, (.323 x .590 x .112) Stainless Steel	12-855941
65	SCREW, (M8 x 30)	10-85594030
66	INSERT, Threaded	8227731
67	NOT SOLD SEPARATE, Decal 2:1	NSS
68	THRUST HUB	73345A1
69	PROP NUT KIT	11-69578Q1
70	TAB WASHER	14-8M0214942
71	SCREW, (M10 x 45)	10-4000380
72	WASHER, (.406 x .750 x .105) Stainless Steel	12-8M0214963
73	PLUG	19-95925
-	SEAL KIT, Gear Housing	823547A03

Intake

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Intake:

Position No.	Part Name	OEM Number	Supersedes
1	SCREW, (M6 x 90)	10-82615890
2	INTAKE, Air	856126T
3	O-RING	25-856525
4	PLATE	834783T
5	ISOLATOR	834784T
6	PLUG	19-827633
7	ATTENUATOR ASSEMBLY, Sound	856127A2
8	BUSHING	23-856954
9	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
10	TIE STRAP, (11.750 Inches)	54-850181
11	SEAL	26-856128001	26-856128
12	O-RING	25-8250572
13	O-RING	25-8250572
14	PIN, Dowel	17-23784
15	SCREW, (M6 x 25 MM)	10-8248326
16	BREATHER HOSE	32-8M0182223
17	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
-	GASKET SET, Engine	27-825231A02

Intake/Exhaust Valves

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Intake/Exhaust Valves:

Position No.	Part Name	OEM Number	Supersedes
1	VALVE, Exhaust	8M0065029	832991T 3
2	VALVE, Intake	832990T3
3	SEAL	26-858271
4	SPRING, Valve - Outer	24-893552	24-858268
5	RETAINER	822650
6	KEY	28-893554	28-822651
7	ROCKER ARM	898821A01
8	SCREW	10-825046
9	NUT	11-826150	11-858274
10	SHAFT, Rocker	834780T1
11	NOT SOLD SEPARATE, Plug	NSS
12	BRACKET	893560	859577
13	SPRING	24-893562	24-825052 1
14	BRACKET	893561	858275
15	SPRING	24-854713
16	GASKET	27-893645	27-859576
17	PIN	17-859575	17-893584
18	SCREW, (M8 x 23)	10-875218
19	SPRING, Overload	24-893563	24-889775, 24-881858
-	GASKET SET, Engine	27-825231A02
-	CYLINDER HEAD ASSEMBLY	893504T02	877568T 9

Key, Choke and Horn Kit, 15000A14

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Key, Choke and Horn Kit, 15000A14:

Position No.	Part Name	OEM Number	Supersedes
-	KEY SWITCH KIT, Remote Ignition	15000A14
1	NOT SOLD SEPARATE, Housing	NSS
2	NOT SOLD SEPARATE, Key Switch Kit Comment: Uses 89491 Series Keys	NSS
NS	CONNECTOR	86-8M0204694
3	KEY, Switch Ignition (1A thru 2F Series) (#89491_) Comment: See Key Chart 89491 Series
4	NUT, Special - Black Nylon	11-879755	11-93543
5	HORN ASSEMBLY, Warning	16564A1
6	SCREW, (#10 x 1.50), Top	10-47994
7	SCREW, (#10-16 x .375), Housing	10-62568
8	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9	PLUG, Male	13541
10	SHEET, Neoprene	15097
11	COVER ASSEMBLY, Key	90468A1

Linkage

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Linkage:

Position No.	Part Name	OEM Number
1	SCREW, (M8 x 70) Stainless Steel	10-40011158
2	SCREW, (M6 x 60)	10-8147763
3	NUT, (M6)	11-401196
4	CAP	42942
5	LEVER ASSEMBLY, Throttle	822682A4
6	BUSHING	23-825078
7	CAM, Throttle	8535853
8	SPACER	23-309772
9	WASHER	12-4002314
10	SCREW, (M5 x 16)	10-40056107
11	SHIFT SHAFT ASSEMBLY, Horizontal (Short)	826588A4
12	RETAINER (Short)	8277071
13	WASHER, (.281 x .500 x .060) Stainless Steel (Short)	12-8M0204649
14	COTTER PIN (Short)	18-210711
15	SPRING, Detent (Short)	24-826077
16	SPRING, Backing (Short)	24-824993
17	SPRING, Plate (Short)	824994
18	SCREW, (M5 x 16) Stainless Steel (Short)	10-40011107
19	SCREW, (M6 x 25 MM) (Long)	10-8248326
20	SHIFT GUIDE (Long)	858245
21	SCREW, (M5 x 12) (Long)	10-82239312
22	SHIFT SLIDE (Long)	858246
23	DETENT/SPRING KIT (Long)	12016A2
24	NOT SOLD SEPARATE, Spring (Long)	NSS
25	SHIFT ROD (Long)	858247
26	COTTER PIN (Long)	18-210711
27	NUT, (M6) Stainless Steel (Long)	11-401386
28	WASHER, (.281 x .500 x .060) Stainless Steel (Long)	12-8M0204649
29	SHIFT LINK (Long)	858248
30	BUSHING (Long)	23-48475
31	BUSHING (Long)	23-850165
32	LEVER ASSEMBLY, Shift Shaft	850166T2

Manual Starter

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Manual Starter:

Position No.	Part Name	OEM Number	Supersedes
-	STARTER ASSEMBLY, Recoil	835253A13	835253T 6
1	HOUSING ASSEMBLY, Recoil	835253A12	835253A 8
2	CAM	8167122
3	SPRING	24-8267911
4	SEAL	8M0026455	835255 2
5	ROLLER	835256T	835256
6	BUSHING	23-852987T	23-852987
7	WASHER	826414T	12-826414
8	SCREW, (M6 x 30)	10-82684430
9	LOCKWASHER	13-826229
10	SPRING	24-86857T01
11	SHEAVE ASSEMBLY, Starter	50-854317T5
12	CAM	868501
13	SPRING	24-86851T02
14	RING, Retaining	53-86849T01
15	SPRING	24-868523
16	CAM	86853T01
17	SCREW, (.250-20 x .625)	10-826253	10-97516, 10-818838
18	ROPE	50-12066Q10
19	LEVER, Interlock	856073	852449
20	RETAINER	856072T	856072
21	SPRING	24-856138T03	24-856138 3
22	BUSHING	854779T	854779
23	SCREW, (#10-16 x 1.00)	10-8182491
24	HANDLE ASSEMBLY	85174A1
25	NOT SOLD SEPARATE, Retainer	NSS
26	SCREW, (M6 x 25 MM)	10-8248326
27	CABLE, Interlock (Included with complete Recoil Starter Assembly)	856754003
28	SCREW, (M5 x 16) Stainless Steel (Included with complete Recoil Starter Assembly)	10-40011107
29	WASHER, (.220 x .500 x .030) Stainless Steel	12-73288
30	COTTER PIN	18-26811
31	SCREW, (M5 x 16) Stainless Steel	10-40011107
32	DECAL, EPA Label Information	37-804654A06

Manual Tilt

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Manual Tilt:

Position No.	Part Name	OEM Number	Supersedes
-	MANUAL TRIM ASSEMBLY	8M0118570
1	SHOCK ROD ASSEMBLY	8M0118572
2	PISTON ASSEMBLY, Trim Memory	893903A01
3	O-RING KIT, Cylinder	25-893917A01	25-809872A 1
4	NOT SOLD SEPARATE, O Ring	NSS
5	CYLINDER ASSEMBLY	893918A01	811224A 1
6	SCREW AND SEAL KIT	893919A01	813433A 2
7	ACCUMULATOR ASSEMBLY	893920A01	813454A 2
8	VALVE BODY ASSEMBLY	893921A01	813455T 4
9	CAM KIT	893923A01	813457A 3
10	VALVE KIT, Velocity	893924A01	809881A 1
11	REPAIR KIT	893925A01	809882A 1
12	CABLE ASSEMBLY, Ground	8M0207768
-	O-RING KIT	25-893922A01	25-809880A 2
13	PIN	17-19607
14	PIN, Trilobe	17-821539	17-13794, 17-19603

Powerhead Gasket Set Components

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Powerhead Gasket Set Components:

Position No.	Part Name	OEM Number	Supersedes
-	GASKET SET, Engine	27-825231A02
0	O-RING, Air Intake	25-856525
0	O-RING, Isolator	25-8250572
0	SEAL, Valve Stem	26-858271
0	GASKET	27-8M0163129
0	GASKET	27-8M4500244	27-834775005, 27-834775004, 27-834775 3
0	GASKET, Thermostat Cover	27-8M0177107
0	O-RING, Cylinder Head	25-8M0162934
0	O-RING, (.921 x .139), Cylinder Head Cover Plug	25-8M0204673
0	GASKET, Cylinder Head	27-8M0118180
0	O-RING, Oil Pump	25-857096
0	O-RING, Oil Pump	25-857094
0	O-RING, Oil Pump	25-857093
0	SEAL, Crankshaft-Top	8M0151047
0	SEAL, Crankshaft-Bottom	8M0151048

Service/Support Material

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Service/Support Material:

Position No.	Part Name	OEM Number
-	PARTS MANUAL, 40 Carb 4-Stroke (3 Cylinder)	90-803941007
-	OWNERS MANUAL	90-10212060
-	OWNERS MANUAL, Spanish	90-10212J60
-	OWNERS MANUAL, French	90-10212D60
-	INSTALLATION MANUAL	90-10184060
-	SERVICE MANUAL	90-857046R1
-	DECAL, EPA Label Information	37-804654A06

Steering Arm

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Steering Arm:

Position No.	Part Name	OEM Number	Supersedes
1	NUT, (M12)	11-896963	11-859129, 11-90099
2	STRAP, Upper Mount	893773002	827923 2, 893773001, 827923 1
3	MOUNT, Upper	8M0224385
4	SCREW, (M6 x 20) Stainless Steel	10-8M0204741
5	BUMPER	8M0156878
6	RING, Retaining	53-89531
7	ARM, Steering	8M0118183
8	BOLT, (M12 x 154)	10-898835001	10-42973
9	SPACER Comment: (Short)	23-8279973
9	SPACER Comment: (Long)	23-8279971
10	SWIVEL TUBE Comment: (Short)	8M0219910
10	SWIVEL TUBE Comment: (Long)	893590T01	826233T 4 (Long)
11	CABLE ASSEMBLY, Steering Arm to Driveshaft Housing	84-88238T01
12	CABLE ASSEMBLY, Ground, Steering Arm to Swivel Bracket	8M0207768
13	SCREW, (M10 x 105) Hex Flange - Stainless Steel Comment: SN# 1C046581 & Below	10-823567105	10-817430105 SN# 1C046581 & Below
13	SCREW, (M10 x 105) Hex Flange - Stainless Steel Comment: SN# 0P502069 & Below	10-823567105	10-817430105 SN# 0P502069 & Below
13	SCREW, (M10 x 120) Comment: SN# 1C046582 & Up	10-8M0103829
13	SCREW, (M10 x 120) Comment: SN# 0P502070 & Up	10-8M0103829
14	STRAP, Lower Mount	893703	828985
15	SCREW, (#10-16 x .375)	10-878607	10-817626
16	NUT, (M10)	11-40140
17	WASHER, (.453 x .812 x .105) Stainless Steel Comment: SN# 1C046581 & Below	12-45176
17	WASHER, (.453 x .812 x .105) Stainless Steel Comment: SN# 0P502069 & Below	12-45176
18	WASHER Comment: SN# 1C046582 & Up	12-4002319
18	WASHER Comment: SN# 0P502070 & Up	12-4002319

Swivel Bracket

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Swivel Bracket:

Position No.	Part Name	OEM Number	Supersedes
1	SWIVEL BRACKET	1401-850066T01	1401-850066A 1
2	BEARING, Trim Pin	23-19606
3	FITTING, Grease	22-8M0169589
4	DECAL, Co-Pilot	37-8237011
5	NOT SOLD SEPARATE, Decal-Serial Overlaminate	NSS
6	BUSHING (Lower)	23-821777
7	SEAL, Lower	26-8M0205512
8	SCREW, (M8 x 10) Stainless Steel	10-4008910
9	BUSHING, Upper	23-8217711
10	NUT, (.375-24) Stainless Steel	11-8M0204726
11	LEVER, Co-Pilot	823792
12	WASHER	12-29330
13	ROD, Co-Pilot (Threaded)	821961
14	PLATE/DISC ASSEMBLY	8M0006845	821957A 2
15	PLATE	8M0007471	823791
16	DISC, Friction	8165621
17	SHOULDER SCREW, Hex	10-768042

Tiller Handle

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Tiller Handle:

Position No.	Part Name	OEM Number	Supersedes
1	COVER KIT	822148T06	822148A 6
2	PULLEY	822150
3	NOT SOLD SEPARATE, Case	NSS
4	SCREW, (#10-16 x .500)	10-878608	10-812832
5	CABLE ASSEMBLY, Throttle (30.50 Inches)	4324210
6	CABLE ASSEMBLY, Throttle (41.50 Inches)	4324211
7	SLEEVE, (12.00 Inches)	85-960099
8	SCREW, (M8 x 25 MM)	10-82526225
9	COVER	8M0072298	822407F 1
10	BUSHING	23-821477
11	ARM, Steering Handle	828813T1
-	DECAL, Lanyard, Black	37-8M0032728
12	RETAINER	822441
13	SCREW, (M5 x 16) Stainless Steel	10-40011107
14	SCREW, (M6 x 25)	10-8M0204707
15	LOCK, Throttle	892995	821971
16	SPRING	24-96203
17	KNOB, Throttle	821972T	821972
18	TILLER TUBE	8M0138696
19	DECAL	37-8242004
20	HANDLE, Throttle	821465
21	GRIP	8M0221732
22	SWITCH, Stop	87-8M0104614	87-823609A14, 87-823609A13
23	SCREW, (M5 x 12)	10-82239312
24	WASHER	12-8M0214930
25	ALARM	84-8M0088388	816492A 8
26	CLIP	823687
27	SWITCH, Stop	87-11083A31
28	RETAINER, Brass	8M0032846	12044 1
29	BRACKET, Tiller	821455A4
30	WAVE WASHER	13-826792	13-34678 1, 13-822144
31	BUSHING	23-821477
32	WASHER	12-827314
33	CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk)	32-828547633
34	TIE STRAP, (8.00 Inches)	54-816311T	54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
35	DECAL, F-N-R Shift	37-82409316
36	LANYARD ASSEMBLY	15920Q54
37	SCREW, (M8 x 35) Stainless Steel	10-40011151
38	HANDLE	830180A01	830180
39	BUSHING	23-830181
40	SHIFT ROD (Short)	8301821
41	TAB WASHER	14-8M0009820	14-816669F 1
42	SCREW, (M10 x 90)	10-82484890

Tools 1

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Tools 1:

Position No.	Part Name	OEM Number	Supersedes
1	FLUSHING ATTACHMENT	44357Q2
2	PUMP, Crankcase Oil	802889Q1
3	WRENCH, Oil Filter	91-802653Q02	91-802653Q 1
4	HOLDER TOOL, Flywheel	91-8M0161873
5	FLYWHEEL PULLER	91-83164M
6	TIMING LIGHT	91-99379
7	ADAPTOR TOOL, Direct Voltage	91-890451
8	MULTI-METER KIT, DMT 2004	91-892647A01
9	DIGITAL DIAGNOSTIC TESTER	91-823686A2
10	CARTRIDGE	91-8226086
11	HARNESS ASSEMBLY, Adaptor	84-822560A7
12	HARNESS ASSEMBLY, Adaptor	84-822560A10
13	GAUGE TOOL, Carburetor	91-36392
14	REMOVER TOOL, Valve Guide	91-809495001	91-809495A 1
15	INSTALLER TOOL, Valve Guide Bushing	91-809496A1
16	REAMER TOOL, Valve Guide	91-809497A1
17	COMPRESSOR TOOL, Valve Spring	91-809494A1
18	NOT SOLD SEPARATE, Valve Seat cutter Kit Comment: OBTAIN LOCALLY	NSS
19	COMPRESSOR TOOL, Piston Ring	FT2997	FJ7081, FJ8785, FJ8786, FJ8787, FJ8788, FJ8789
20	STAND TOOL, Powerhead	91-827001A1
21	EXPANDER TOOL, Piston Ring	91-24697
22	SPANNER WRENCH	91-74951
23	DOWN PRESSURE KIT	91-822778A3

Tools 2

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Tools 2:

Position No.	Part Name	OEM Number	Supersedes
24	HEAT LAMP	91-63209
25	BEARING, Thrust	31-85560
26	REMOVER TOOL, Bearing	91-13779
-	PULLER KIT, Bearing	91-31229A7
27	NOT SOLD SEPARATE, Expanding rod (P/N-CG-41-11)	NSS
28	NOT SOLD SEPARATE, Collet (P/N-CG-41-14)	NSS
29	NUT, (.625-18)	11-24156
30	WASHER	12-34961
31	PLATE	91-29310
32	SHAFT	91-31229
33	WRENCH TOOL, Driveshaft Bearing	91-36571T
34	DRIVER ROD TOOL, Needle Bearings	91-37323
35	MANDREL	91-15755T
36	DRIVE HEAD TOOL	91-36569T
37	PULLER	91-27780
38	PULLER PLATE	91-37241
39	DRIVER HEAD TOOL	91-37312T
40	INSTALLER TOOL, Needle Bearing	91-817011T	91-817011
41	HOLDING TOOL, Driveshaft	91-83180M
42	INSTALLER TOOL, Oil Seal	91-825197T	91-825197
43	INSTALLER TOOL, Seal	91-817007T	91-817007
44	MANDREL	91-825198
45	PILOT	91-825199
46	HOOK TOOL, Spring	91-825200A1
47	INSTALLER TOOL, Bearing	91-826872
48	TESTER KIT	FT8950
49	TOOL, Pinion Locating	91-12349A05
50	INSTALLATION TOOL, Bearing	91-13945
51	DRIVER TOOL, Oil Seal	91-13949

Tools 3

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Tools 3:

Position No.	Part Name	OEM Number	Supersedes
52	TOOL KIT, Bearing Race	91-14308T02
53	INSTALLATION TOOL, Bearing	91-14309T02
54	WEAR SLEEVE INSTALLATION TOOL	91-14310T1
55	TOOL, Preload	91-14311A04
56	INDICATOR TOOL, Backlash	91-8M0053505	91-78473
57	MANDREL, Bearing Driver Cup	91-31106T
58	DRIVER, Oil Seal	91-31108T
59	PULLER ASSEMBLY, Slide Hammer	91-34569A1
60	PULLER JAW ASSEMBLY	91-46086A1
61	MANDREL	91-37350T
62	HOLDING TOOL, Driveshaft	91-56775T
63	DIAL INDICATOR TOOL	91-58222A1
64	PULLER TOOL	91-85716
65	ADAPTER KIT, Dial Indicator	91-83155
66	PULLER ASSEMBLY	91-83165T
67	INSTALLATION TOOL, Bearing	91-856875A1
-	TOOL KIT (Included with Engine)(Includes Spark Plug Wrench)	91-8M0162977

Top Cowl

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Top Cowl:

Position No.	Part Name	OEM Number	Supersedes
1	TOP COWL ASSEMBLY Comment: (Black)	102-834785T17	102-834785T 5 (Black)
1	TOP COWL ASSEMBLY Comment: (Silver)	102-834785T6
2	NOT SOLD SEPARATE, Induction Insert	NSS
3	LATCH Comment: (Black)	826291F1
3	LATCH Comment: (Silver)	826291F1
4	SCREW, (M4 x 14.5)	10-8231871
5	LOCKWASHER, Stainless Steel	8,13-26995
6	NUT, (M4)	11-8237515
7	SEAL	8M0153618
8	SOUND BLANKET KIT	834786A04	834786A 3
9	NOT SOLD SEPARATE, Sound Blanket-Top	NSS
10	BRACKET, Roller Latch	893763	18173
11	SCREW, (M6 x 16)	10-4006731
12	BRACKET	8M0038412	822426 1
13	SCREW, (M4 x 14.5)	10-8231871
14	LOCKWASHER, Stainless Steel	8,13-26995
15	NUT, (M4)	11-8237515
16	ROPE AND HANDLE KIT, Manual Starting	47341A11
17	INSERT, Cowl	854318
-	DECAL SET Comment: (Mercury)	37-803641A06
-	DECAL SET Comment: (Mariner)	37-803643A03	37-803643A01, 37-803643A99 (Mariner)

Transom Bracket

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Transom Bracket:

Position No.	Part Name	OEM Number	Supersedes
1	BRACKET, Transom - Port	3418-822866T04	3418-822866A 1
2	FITTING, Grease	22-8M0169588
3	PIN, Groove	17-99604
4	BRACKET, Transom - Starboard	3418-822865T05	3418-822865F 2
5	LEVER ASSEMBLY, Tilt Lock	893704T01	19618A 2
6	SPRING	24-99622
7	NYLINER	23-65830
8	SPRING	24-812708
9	KNOB	812709	812709T, 812709F 1
10	PIN, Groove	17-99615
11	WASHER	12-19619
12	BRACKET KIT, Anchor	18486A08
13	ANODE KIT	97-818298Q1
14	SCREW, (M6 x 25)	10-8M0204707
15	WASHER, (.281 x .500 x .060) Stainless Steel	12-8M0204649
16	SCREW, (M8 x 30) Comment: (Included with Anchor Bracket Kit)	10-85594030
17	SCREW, (M8 x 35) Comment: (Included with Anchor Bracket Kit)	10-8M0000586
18	WASHER, (.330 x .560 x .060) Stainless Steel Comment: (Included with Anchor Bracket Kit)	12-843108
19	NUT, (M8) Stainless Steel	11-401388
20	PIN ASSEMBLY, Tilt Lock	17-8M0026068	17-49930A 1
21	SPRING	24-821461
22	TILT TUBE	8M0041938	8M0035070, 19614 1
23	NUT, (.875-14)	11-858869	11-30499
24	SCREW, (.500-20 x 4.00)	10-814259
25	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel	12-8M0204648
26	NUT, (.500-20)	11-82671117
27	LINK	8M0084737
28	LEVER ASSEMBLY, Tilt	19615A05
29	BUSHING	23-812707	23-71984, 23-F286818, 23-F286828, F480818
30	WASHER, (.520 x .850 x .060) Nylon - Black	12-8M0042643	12-19605
31	WAVE WASHER	13-99611
32	TILT KNOB	8M0007469	19621
33	SCREW, (.375-16 x .62)	10-19611
34	SCREW, (M10 x 40) Stainless Steel	10-4009040
35	WASHER	12-4002319
36	NUT, (M10)	11-40140
37	DECAL, Tilt Lock	37-830253	37-814743 3, 37-826546

Trim Switch Kit

Below is the parts list for Mercury 40 CARB (3 CYL.)(4-STROKE) Trim Switch Kit:

Position No.	Part Name	OEM Number	Supersedes
-	SWITCH KIT, Trim (10.00 Feet)	87-18286A18
1	RETAINER	18861
2	ADAPTOR	814820	812978
3	NOT SOLD SEPARATE, Switch	NSS
4	FUSE, 20 Ampere	88-8M0207796
5	CABLE ASSEMBLY	84-95084A2
6	CABLE ASSEMBLY, (6.00 Inches)	84-11149A2
7	SCREW, (#10-32 x 2.25)	10-19209
7	SCREW, (#10-16 x 2.25)	10-813523

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Mercury / Mercruiser / Mariner Parts from JLM Marine

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.