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Mercury 40 (4 CYL.) (9570790 AND UP) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 40 (4 CYL.) Outboard Motor Parts Diagram & Catalog – Free PDF Download

ACCESSORIES

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Below is the parts list for Mercury 40 (4 CYL.) ACCESSORIES:

Mercury 40 (4 CYL.) ACCESSORIES Diagram
Position No. Part Name OEM Number Supersedes
0 FUEL LINE (8 FT.) Comment: WITH QUICK DISCONNECT 32-877680Q8
0 FUEL LINE (12 FT.) Comment: WITH QUICK DISCONNECT 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 WITH QUICK DISCONNECT
0 FUEL LINE (8 FT.) Comment: WITH QUICK DISCONNECT ENGINE END ONLY 32-877681Q8
0 FUEL LINE (12 FT.) Comment: WITH QUICK DISCONNECT ENGINE END ONLY 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 WITH QUICK DISCONNECT ENGINE END ONLY
0 FUEL LINE Comment: NO FIITINGS 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 NO FIITINGS
0 TILLER HANDLE KIT Comment: (BLACK) 78551A46
0 TILLER HANDLE KIT Comment: (GRAY) 78551A47
0 SHIFT ATTACHING KIT Comment: (30 JET ) 850000A1

ADAPTOR PLATE/SHIFT SHAFT

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Below is the parts list for Mercury 40 (4 CYL.) ADAPTOR PLATE/SHIFT SHAFT:

Mercury 40 (4 CYL.) ADAPTOR PLATE/SHIFT SHAFT Diagram
Position No. Part Name OEM Number Supersedes
1 EXHAUST ADAPTOR PLATE 18868A1
2 SEAL-ADAPTOR PLATE 158663
3 BUSHING-ADAPTOR PLATE 23-27132
4 WASHER-NYLON 12-38453
5 SEAL-RUBBER 26-38452
6 HOUSING-WATER INLET TUBE SEAL 79799
7 GASKET-HOUSING 27-797971
8 SCREW-HOUSING TO EXHAUST PLATE 10-79798
9 GASKET-POWERHEAD 27-796501
10 GASKET-EXHAUST ADAPTOR PLATE 27-385011
11 GUIDE-SHIFT SHAFT (AN ASSEMBLY AIDE) 933361
12 SHIFT SHAFT LEVER Comment: (SHORT) 19462A3
12 SHIFT SHAFT LEVER Comment: (LONG) 19462A2
13 BUSHING 23-42994
14 SHIFT LINK 812613
15 WAVE WASHER 13-29720
16 NUT 11-826709109 11-33825, 11-35045
17 WASHER 12-35462
18 SLIDER 812616
19 RETAINER-SHIFT CABLE 812615
20 STUD 16-812612
21 RETAINING RING 53-812607
22 RETAINER-SLIDER 8126141
23 SCREW-RETAINER 10-878608 10-812832
- ENGINE GASKET SET 27-85491A90
- POWERHEAD, COMPLETE 814278T93 814278A93, 814278A92, 814278A90

CARBURETOR ASSEMBLY

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Below is the parts list for Mercury 40 (4 CYL.) CARBURETOR ASSEMBLY:

Mercury 40 (4 CYL.) CARBURETOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR (UPPER) Comment: (WMA-10) 3330-830281A3
1 CARBURETOR (LOWER) Comment: (WMA-10) 3330-830281A4
1 CARBURETOR (UPPER) Comment: (WMA-13) 3330-830281A3
1 CARBURETOR (LOWER) Comment: (WMA-13) 3330-830281A4
2 WELCH PLUG-BODY CHANNEL (LARGE) (#)
3 PLUG-BODY CHANNEL (#)
4 THROTTLE VALVE 1395-9649
5 SPRING-RETURN-THROTTLE SHAFT (#)
6 BAFFLE-FUEL BOWL 814483 1399-7211A 1
7 FLOAT Comment: (WMA-7B) 1395-9293
7 FLOAT Comment: (WMA-9/10/13) 1395-823620
8 PIN-FLOAT RETAINING (#)
9 FUEL BOWL Comment: (WMA-7B) 1399-5127
9 FUEL BOWL Comment: (WMA-9/10/13) 1395-823619
10 GASKET-FUEL BOWI (#)
11 SCREW (LOWER CARBURETOR) Comment: (WMA-7B) 1395-9652
11 JET ASSEMBLY Comment: (LOWER-WMA-9/10/13) 1395-823622
12 GASKET-FUEL BOWL SCREW (#)
13 INLET NEEDLE AND SPRING 1395-879194011 1395-9595
14 JET-MAIN FUEL (.057) Comment: (WMA-7B) 1399-1457
15 JET-ECONOMIZER (.098) 1395-7335
16 VENTURI 64677
17 SCREW-THROTTLE SHUTTER TO THROTTLE SHAFT (#)
18 GASKET-CARBURETOR FLANGE 27-757911
19 SCREW-IDLE MIXTURE (#)
20 SPRING-IDLE MIXTURE SCREW (#)
21 GASKET-FUEL PUMP (#) Comment: (WMA-7B/9/10)
22 COVER-PLATE (UPPER CARBURETOR) 814482
23 COVER-PLATE (LOWER CARBURETOR) 1395-9654
24 SCREW-STRAINER BODY TO CARBURETOR 1395-808612 1399-5132
25 THROTTLE SHAFT Comment: (UPPER CARBURETOR) 1395-9020
25 THROTTLE SHAFT Comment: (LOWER CARBURETOR) 1395-9656
26 THROTTLE LEVER (UPPER CARBURETOR) 92880
27 SCREW-THROTTLE LEVER (UPPER CARBURETOR) 1395-6027
28 THROTTLE LEVER (LOWER CARBURETOR) Comment: (WMA13) 8146791
29 SCREW-THROTTLE LEVER (LOWER CARB) 1395-6027
30 FITTING-FUEL BOWL (UPPER CARB) Comment: (WMA-7-1) 22-8148651
30 FITTING-FUEL BOWL (UPPER CARB) Comment: (WMA-7-1B) 22-810769
30 JET ASSEMBLY Comment: (UPPER-WMA-9/10/13) 1395-823621
31 NUT-CARBURETOR MOUNTING STUD 11-64809
- RESTRICTOR PLATE Comment: (RESTRICTED 40) 422501
- GASKET Comment: (RESTRICTED 40) 27-757911
- CARB REPAIR PARTS KIT 1395-9650
- CARB GASKET SET 1395-9651
- GASKET SET 27-85491A90
- POWERHEAD 814278T93 814278A93, 814278A92, 814278A90

CLAMP BRACKET (THUMB SCREW DESIGN) (S/N D181999 & BELOW)

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Below is the parts list for Mercury 40 (4 CYL.) CLAMP BRACKET (THUMB SCREW DESIGN) (S/N D181999 & BELOW):

Mercury 40 (4 CYL.) CLAMP BRACKET (THUMB SCREW DESIGN) (S/N D181999 & BELOW) Diagram
Position No. Part Name OEM Number Supersedes
1 TRANSOM BRACKET Comment: (BLACK) PORT 3508-818881A2
1 TRANSOM BRACKET Comment: (GRAY) PORT 3508-818881A3
2 GREASE FITTING 22-8M0169588
3 GROOVE PIN 17-99604
4 TRANSOM BRACKET Comment: (BLACK) STARBOARD 3507-818880F1
4 TRANSOM BRACKET Comment: (GRAY) STARBOARD 3507-818880F2
5 TILT LOCK LEVER Comment: (BLACK) 893704T01 19618A 2 (BLACK)
5 TILT LOCK LEVER Comment: (GRAY) 19618A3
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: (BLACK) 812709 812709T, 812709F 1 (BLACK)
9 KNOB Comment: (GRAY) 812709T6
10 GROOVE PIN 17-99615
11 WASHER 12-19619
12 ANCHOR BRACKET Comment: (BLACK) 18486F5
12 ANCHOR BRACKET Comment: (GRAY) 18486F6
13 ANODE ASSEMBLY 97-818298Q1
14 SCREW 10-8M0204707
15 WASHER 12-8M0204649
16 SCREW (30 MM) 10-4000354
16 SCREW (35 MM) 10-4000355
17 LOCKWASHER 13-400257
18 NUT 11-401388
19 TILT PIN ASSEMBLY 17-8M0026068 17-49930A 1
20 TILT TUBE 8M0041938 8M0035070, 19614 1
21 NUT 11-826164
22 THUMB SCREW ASSEMBLY 10-818883A1
23 WASHER 12-818884
24 SCREW 10-768042
25 SCREW 10-814259
26 WASHER 12-8M0204648
27 NUT 11-91962
28 LINK 8M0084737
29 TILT LEVER 19615A05
30 BUSHING 23-812707 23-71984, 23-F286818, 23-F286828, F480818
31 WASHER 12-815796
32 WAVE WASHER 13-99611
33 TILT KNOB 8M0007469 19621
34 SCREW 10-19611
35 MOUNTING BRACKET Comment: (STARBOARD) 812432F5
35 MOUNTING BRACKET Comment: (PORT) 812433F5
36 SCREW 10-88432
37 WASHER 12-8M0042641 12-29395
38 NUT 11-862903 11-13437 1
39 SHIM 15-821722

COWLING

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Below is the parts list for Mercury 40 (4 CYL.) COWLING:

Mercury 40 (4 CYL.) COWLING Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL (BLACK) Comment: MANUAL (WITHOUT DECALS) 2198-9868T9
1 TOP COWL (GRAY) Comment: MANUAL (WITHOUT DECALS) 2198-9868T13
1 TOP COWL (SILVER) Comment: MANUAL (WITHOUT DECALS) 2198-9868T13
2 TOP COWL (BLACK) Comment: ELECTRIC (WITHOUT DECALS) 2198-9868T10
2 TOP COWL (GRAY) Comment: ELECTRIC (WITHOUT DECALS) 2198-9868T14
2 TOP COWL (SILVER) Comment: ELECTRIC (WITHOUT DECALS) 2198-9868T14
2 TOP COWL (GRAPHITE GRAY) Comment: ELECTRIC (WITHOUT DECALS) 2198-9868T12
3 SOUND BLANKET KIT 812991A1
4 SEAL 444621
5 OIL LEVEL GAUGE Comment: ELECTRIC DESIGN I 812807
6 GROMMET-OIL GAUGE Comment: ELECTRIC DESIGN I 812808
5 OIL LEVEL GAUGE ASSEMBLY Comment: ELECTRIC DESIGN II 813504A1
6 GROMMET Comment: ELECTRIC DESIGN II 813505
7 RETAINER Comment: ELECTRIC DESIGN II 113171
8 SPEEDNUT Comment: ELECTRIC DESIGN II 11-65110
9 HOOK/LATCH KIT 812463A2
10 SCREW 10-8231871
11 LOCKWASHER 13-26995
12 NUT 11-8237515
13 CARRIER 812465
14 ROLLER 812464
15 BRACKET 812462
16 LEVER 19430
17 SCREW-LEVER 10-814127
18 WASHER-LEVER SCREW 12-35280
19 BUSHING 23-19428
20 WAVE WASHER 13-37642
21 BUSHING 194291
22 NUT 11-813716
23 GROMMET-CONTROL CABLES 812833
24 GROMMET-FUEL CONNECTOR 812986
25 CUP 39519
26 LATCH 98889
27 DRIVE SCREW 10-42975
28 TRIM COVER (BLACK) Comment: - 18871T
28 TRIM COVER (GRAY) Comment: - 18871T6
28 TRIM COVER (TRACKER GRAPHITE GRAY) Comment: - 18871F3
29 SCREW-TRIM COVER 10-455611
30 NUT-TRIM COVER SCREW 11-8267118
31 ELBOW-TELLTALE HOSE Comment: COMPONENT OF POWERHEAD (814278A93) 22-782792
32 HOSE-TELLTALE (15 IN.) 32-7568058
33 FITTING-TELLTALE 22-94848
34 PLUG Comment: NON-POWER TRIM 812830T01 812830 1 NON-POWER TRIM
35 RETAINER 8M0032848 812443 1
36 BEZEL Comment: POWER TRIM 824896 814307, 814296 POWER TRIM
37 SWITCH ASSEMBLY Comment: POWER TRIM 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40 POWER TRIM
38 BOTTOM COWL (BLACK) Comment: - 2197-9772T1
38 BOTTOM COWL (GRAY) Comment: - 2197-9772T2
38 BOTTOM COWL (TRACKER GRAPHITE GRAY) Comment: - 2197-9772T3
39 SPRING 24-812480
- POWERHEAD 814278T93 814278A93, 814278A92, 814278A90

CRANKSHAFT, PISTONS, AND CONNECTING RODS

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Below is the parts list for Mercury 40 (4 CYL.) CRANKSHAFT, PISTONS, AND CONNECTING RODS:

Mercury 40 (4 CYL.) CRANKSHAFT, PISTONS, AND CONNECTING RODS Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT 459-9758A2
2 O-RING 25-35276
3 KEY-CRANKSHAFT 28-20094
4 MAIN BEARING ASSEMBLY (VALVE TYPE) 534-3267T25
5 DOWEL PIN-MAIN BEARING 17-20032
6 DOWEL PIN-REED LOCATING 17-65855
7 SCREW-MAIN BEARING 10-25764
8 NUT-MAIN BEARING SCREW 11-20110
9 REED SET-MATCHED 34-88498A1
10 REED STOP 34-822839 34-79014
11 SCREW-REED STOP (9/16 IN.) 10-77280
12 NUT-REED STOP SCREW 11-20110
13 PISTON/PISTON PIN Comment: (STANDARD) DESIGN II 780-9229A7
13 PISTON/PISTON PIN Comment: (.015 O.S) DESIGN II 780-9229A10
13 PISTON/PISTON PIN Comment: (.030 O.S.) DESIGN II 780-9229A11
13 PISTON/PISTON PIN Comment: (STANDARD) DESIGN I 780-9229A7
13 PISTON/PISTON PIN Comment: (.015 O.S.) DESIGN I 780-9229A10
13 PISTON/PISTON PIN Comment: (.030 O.S.) DESIGN I 780-9229A11
14 LOCK RING-PISTON PIN 40-828119 40-47276
15 PISTON RING Comment: (STANDARD) DESIGN II 39-18653A12
15 PISTON RING Comment: (.015 O.S.) DESIGN II 39-18653A1
15 PISTON RING Comment: (.030 O.S.) DESIGN II 39-18653A2
15 PISTON RING Comment: (STANDARD) DESIGN I 39-27841A12
15 PISTON RING Comment: (.015 O.S.) DESIGN I 39-28616A12
15 PISTON RING Comment: (.030 O.S.) DESIGN I 39-89822A12
16 CONNECTING ROD AND CAP ASSEMBLY 632-7621A3
17 SCREW-CAP TO ROD 10-91012
18 NEEDLE BEARING-PISTON PIN 29-20063
19 WASHER-NEEDLE LOCATING 12-47275
20 NEEDLE BEARING-CRANK PIN 29-20046T
21 CENTER MAIN BEARING ASSEMBLY 547-7060A2
22 DOWEL PIN-CENTER MAIN BEARING 17-20032
23 NEEDLE BEARING 29-714221
24 RACE-OUTER 26113T
25 SNAP RING-OUTER RACE 53-26933
26 SCREW-CENTER MAIN BEARING (1 IN.) 10-8M0214943
27 DRIVER GEAR 43-43019
28 KEY-DRIVER GEAR 28-91800
29 CARRIER ASSEMBLY Comment: DESIGN I/II 60834A3
30 SEAL Comment: DESIGN I/II 64254001
- POWERHEAD, COMPLETE 814278T93 814278A93, 814278A92, 814278A90

CYLINDER BLOCK AND CRANKCASE ASSEMBLY

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Below is the parts list for Mercury 40 (4 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY:

Mercury 40 (4 CYL.) CYLINDER BLOCK AND CRANKCASE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK/CRANKCASE ASSEMBLY 863-8981T18
2 BRACKET-STARTER MOTOR (UPPER) 72038
3 SCREW-BRACKET TO CRANKCASE (1-7/8 IN.) 10-73279
4 LOCKWASHER-BRACKET SCREW 13-8M0204647
5 COVER-STARTER MOTOR (LOWER) 76867
6 SCREW-COVER TO CRANKCASE (1-7/8 IN.) 10-73279
7 PLUG 22-390721
8 DOWEL PIN 17-20032
9 STUD-CARBURETOR (1-1/4 IN.) 16-64936
10 STUD-CRANKCASE TO DRIVE SHAFT HOUSING (1-5/8 IN.) 16-68165
11 DOWEL PIN-CRANKCASE TO CYLINDER BLOCK 17-43044
12 STUD (4 IN.) 16-87901
13 STUD (2-1/8 IN.) 16-68166
14 STUD (2-1/2 IN.) 16-68167
15 SCREW (1-1/2 IN.) 10-73657
15 SCREW (1-3/8 IN.) 10-31984
15 SCREW (2-7/8 IN.) 10-73275
16 WASHER-CRANKCASE SCREW 12-26020
17 SCREW-CENTER MAIN BEARING LOCKING (1 IN.) 10-20359
18 SCREW (3/4 IN.) Comment: DESIGN II W/LOCKWASHER 10-19922075
19 LOCKWASHER Comment: DESIGN II W/LOCKWASHER 12-830135
18 SCREW (5/8 IN.) Comment: DESIGN I W/TAB WASHER 10-98260
19 TAB WASHER Comment: DESIGN I W/TAB WASHER 14-20091
20 TUBE-BALANCE-MAIN BEARING 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
21 ELBOW-BALANCE TUBE TO CYLINDER BLOCK 22-996642
22 CONNECTOR-BLEED HOSE (UPPER) 22-56759
23 HOSE-CYLINDER BLEED (11 IN.) 32-892024122 32-99130122
24 CHECK VALVE-BLEED HOSE (LOWER) 21-428671
25 PRIMER TEE (OLD DESIGN) 22-812831
26 COVER Comment: NON OIL 8129961
27 O-RING Comment: NON OIL 25-48462
28 SCREW Comment: NON OIL 10-55515
29 WASHER Comment: NON OIL 12-89302
30 TEMPERATURE SENDER Comment: POWERBOAT 12415
31 CABLE ASSEMBLY Comment: POWERBOAT 84-88824A6
- GASKET SET 27-85491A90
- POWERHEAD ASSEMBLY, COMPLETE 814278T93 814278A93, 814278A92, 814278A90

DRIVE SHAFT HOUSING ASSEMBLY

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Below is the parts list for Mercury 40 (4 CYL.) DRIVE SHAFT HOUSING ASSEMBLY:

Mercury 40 (4 CYL.) DRIVE SHAFT HOUSING ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
1 DRIVE SHAFT HOUSING Comment: (BLACK) (SHORT) 1592-8188A8
1 DRIVE SHAFT HOUSING Comment: (GRAY) (SHORT) 1592-8188A9
1 DRIVE SHAFT HOUSING Comment: (BLACK) (LONG) 1593-8189A12
1 DRIVE SHAFT HOUSING Comment: (GRAY) (LONG) 1593-8189A13
1 DRIVE SHAFT HOUSING Comment: (TRACKER GRAPHITE GRAY) (LONG) 1593-8189A14
1 DRIVE SHAFT HOUSING Comment: (BLACK-JET 30) 1592-8188A11
1 DRIVE SHAFT HOUSING Comment: (GRAY-JET 30) 1592-8188A12
2 STUD (3 IN.) (NOT USED WITH JET) 16-57935
3 PLUG-PLASTIC-TRIM TAB SCREW HOLE 19-64649
4 STUD (1-3/4 IN.) (NOT USED WITH JET) 16-8M0022145 16-57932
5 NUT (5/16 IN.) 11-64809
6 WASHER (7/16 IN.) 12-65791
7 NUT (7/16 IN.) 11-8M0204653
8 MOUNT 923373
9 SEAL 96401
10 WASHER (37/64 I.D.) 12-27727
11 RUBBER WASHER 12-66966
12 WASHER 12-30514
13 NUT 11-8M0204653
14 COVER 87883
15 SCREW 10-8M0214943
16 WASHER 12-8M0204649
17 EXHAUST TUBE Comment: (SHORT) 695431
18 WATER TUBE Comment: (SHORT) 32-37727
17 EXHAUST TUBE Comment: (LONG) 695441
18 WATER TUBE Comment: (LONG) 32-45679
19 COVER Comment: (BLACK) 35474T
19 COVER Comment: (GRAY) 35474F2
19 COVER Comment: (TRACKER GRAPHITE GRAY) 35474F3
20 SCREW 10-87884
21 CLAMP 69592F1
22 SCREW 10-29256
23 SPRING 24-35522
24 NUT 11-35521
25 SCREW 10-75284
26 GROUND WIRE 88238A10
27 WASHER USE WHERE APPLICABLE 12-28051
28 RUBBER WASHER 12-28053
29 LOWER MOUNT 75304T1
30 WASHER 12-30119
31 NUT 11-25096

ELECTRICAL BOX COMPONENTS

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Below is the parts list for Mercury 40 (4 CYL.) ELECTRICAL BOX COMPONENTS:

Mercury 40 (4 CYL.) ELECTRICAL BOX COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 COVER-ELECTRICAL BOX 19106
2 SCREW-MERCURY SWITCH AND COVER 10-418051
3 SCREW-COVER AND BOX TO ENGINE 10-19639
4 FUSE Comment: ELECTRIC 88-812619 88-860608 ELECTRIC
5 RECTIFIER Comment: ELECTRIC 8M0058226 816770T, 816770, 62351A 1, 83-70350A 1, 83-70350A 3 ELECTRIC
6 SCREW-RECTIFIER Comment: ELECTRIC 10-418051
7 NUT-RECTIFIER TERMINAL Comment: ELECTRIC 11-45076
8 STARTER SOLENOID Comment: ELECTRIC 89-8M0185149
9 SCREW-SOLENOID Comment: ELECTRIC 10-41508
10 WASHER-STARTER SOLENOID SCREW Comment: ELECTRIC 13-26992
11 NUT-SOLENOID TERMINAL Comment: ELECTRIC 8-32,11-26419
12 LOCKWASHER-SOLENOID TERMINAL Comment: ELECTRIC 13-26992
13 NUT-SOLENOID TERMINAL (1/4-20) Comment: ELECTRIC 11-64015
14 WIRING HARNESS (USE WITH REF. #18) Comment: ELECTRIC 84-18672A2
14 HARNESS (GRAY LEAD HAS RING TERMINAL) Comment: ELECTRIC 84-18672A6
14 HARNESS (GRAY LEAD HAS BULLET CONNECTOR) Comment: ELECTRIC 84-18672A8
- CABLE (RING/MALE CONNECTOR) Comment: ELECTRIC 84-88807A14
- CABLE (RING/FEMALE CONNECTOR) Comment: ELECTRIC 84-88807A15
15 SCREW-WIRING HARNESS LEAD Comment: ELECTRIC 10-878608 10-812832 ELECTRIC
16 TERMINAL BLOCK Comment: MANUAL 86-638131
17 SCREW-TERMINAL BLOCK (5/8 IN.) Comment: MANUAL 10-418051
17 SCREW-TERMINAL BLOCK (3/8 IN.) Comment: MANUAL 10-62568
18 MERCURY SWITCH 16731T01
19 IGNITION COIL ASSEMBLY 339-832757A4
20 GROUND WIRE-COIL TO SWITCH BOX 84-60466A19
21 NUT-IGNITION COIL TERMINALS 11-45076
22 LEAD ASSEMBLY-SPARK PLUG 84-813715A12
23 PROTECTOR ASSEMBLY 85-63709A1
24 SPARK PLUG 33-896329833 33-833C
24 SPARK PLUG Comment: (BELGIUM AND CANADA) 33-14103550
25 SWITCH BOX ASSEMBLY 332-5772A7
26 SCREW-SWITCH BOX 10-812987
27 NUT-SWITCH BOX TERMINALS 11-45076
28 CABLE (GREEN) 84-88818A1
28 CABLE (GREEN/WHITE) 84-88819A1
28 CABLE (GREEN/BLACK) 84-88820A1
28 CABLE (GREEN/RED) 84-88821A1
29 CABLE (BLACK) Comment: MANUAL 84-88807A30
30 SCREW Comment: MANUAL 10-878608 10-812832 MANUAL
31 CABLE Comment: MANUAL 84-813060A1
32 OIL WARNING MODULE Comment: ELECTRIC 14857A16
33 SCREW-OIL WARNING MODULE Comment: ELECTRIC 10-812987
34 SOCKET-FUSE Comment: ELECTRIC 88-19637
35 ELECTRICAL BOX 18758T1
36 TRIM HARNESS Comment: POWER TRIM 84-18895A1
37 RELAY SWITCH Comment: POWER TRIM 87-19761
38 SUPPORT-RELAY Comment: POWER TRIM 812850
39 SWITCH ASSEMBLY Comment: ELECTRIC HANDLE W/ PT 87-88890A2
40 SWITCH ASSEMBLY Comment: ELECTRIC HANDLE W/ PT 87-74605A8
41 SCREW Comment: ELECTRIC HANDLE W/ PT 10-90342
42 NUT Comment: ELECTRIC HANDLE W/ PT 11-24832
43 CABLE Comment: ELECTRIC HANDLE W/ PT 84-11149A1
44 SOLENOID Comment: DESIGN II 89-818999A2
45 BUSHING Comment: DESIGN II 23-8M0214955
46 GROMMET Comment: DESIGN II 25-818967
47 SCREW (1 IN.) Comment: DESIGN II 10-28667
48 CABLE (BLACK) Comment: DESIGN II 84-88439A11
49 VOLTAGE REGULATOR Comment: DESIGN II 8M0084173 883072T, 854515T 1 DESIGN II
50 SCREW Comment: DESIGN II 10-822970 10-F1768 DESIGN II
51 CABLE Comment: DESIGN II 84-813524A2

END CAPS AND EXHAUST COVER

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Below is the parts list for Mercury 40 (4 CYL.) END CAPS AND EXHAUST COVER:

Mercury 40 (4 CYL.) END CAPS AND EXHAUST COVER Diagram
Position No. Part Name OEM Number Supersedes
1 TEMPERATURE SWITCH (ELECTRIC) 87-16775A3
2 END CAP ASSEMBLY-UPPER 1160-5826A2
3 OIL SEAL-UPPER END CAP 26-41953
4 O-RING-UPPER END CAP 25-20081
5 BALL BEARING-UPPER END CAP 30-63742T
6 SHIM-UPPER END CAP (.005-10) 15-72538A1
7 SCREW-UPPER END CAP (3/4 IN.) 10-824941 10-59645, 10-73274
8 COVER ASSEMBLY-CYLINDER BLOCK 1017-8360A1
9 PIPE PLUG-CYLINDER BLOCK COVER 22-328022
10 GASKET-CYLINDER BLOCK COVER 27-437772
11 SCREW-CYLINDER BLOCK COVER (1 IN.) 10-8M0214943
12 COVER ASSEMBLY-TRANSFER PORT 18827T4
13 GASKET-TRANSFER PORT COVER 27-279361
14 SCREW-TRANSFER PORT COVER (5/8 IN.) 10-20540
15 GASKET-CYLINDER BLOCK TO BAFFLE PLATE 27-854913
16 PLATE-BAFFLE-EXHAUST MANIFOLD 90421T01
17 GASKET-BAFFLE PLATE TO EXHAUST COVER 27-854924
18 COVER-EXHAUST MANIFOLD 77381
19 END CAP ASSEMBLY-LOWER Comment: (DESIGN I/II END CAP) S/N USA-0D279349 & BELOW / BEL-9793444 & BELOW 1158-9843T2
20 O-RING-LOWER END CAP Comment: (DESIGN I/II END CAP) S/N USA-0D279349 & BELOW / BEL-9793444 & BELOW 25-32546
21 OIL SEAL Comment: (DESIGN I END CAP) S/N USA-0D279349 & BELOW / BEL-9793444 & BELOW 26-41953
21 OIL SEAL Comment: (DESIGN II END CAP) S/N USA-0D279349 & BELOW / BEL-9793444 & BELOW 26-66301
21 OIL SEAL Comment: (DESIGN II END CAP) S/N USA-0D279349 & BELOW / BEL-9793444 & BELOW 26-41953
22 BALL BEARING-LOWER END CAP Comment: (DESIGN I/II END CAP) S/N USA-0D279349 & BELOW / BEL-9793444 & BELOW 30-63742T
19 END CAP ASSEMBLY-LOWER Comment: (DESIGN III END CAP) S/N USA-0D279350 & UP / BEL-9793445 & UP 1158-9843T3
20 O-RING-LOWER END CAP Comment: (DESIGN III END CAP) S/N USA-0D279350 & UP / BEL-9793445 & UP 25-32546
21 OIL SEAL Comment: (DESIGN III END CAP) S/N USA-0D279350 & UP / BEL-9793445 & UP 26-41953
22 BALL BEARING-LOWER END CAP Comment: (DESIGN III END CAP) S/N USA-0D279350 & UP / BEL-9793445 & UP 30-63742T
23 SHIM-LOWER END CAP (.005-10) 15-20085A1
24 SCREW-LOWER END CAP 10-28782
25 SCREW-MANIFOLD COVER TO CYLINDER BLOCK (1 IN.) 200 10-37562
- ENGINE GASKET SET 27-85491A90
- POWERHEAD, COMPLETE 814278T93 814278A93, 814278A92, 814278A90

FLYWHEEL, STATOR AND STARTER MOTOR

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Below is the parts list for Mercury 40 (4 CYL.) FLYWHEEL, STATOR AND STARTER MOTOR:

Mercury 40 (4 CYL.) FLYWHEEL, STATOR AND STARTER MOTOR Diagram
Position No. Part Name OEM Number Supersedes
1 PLUG-FLYWHEEL 19-45907
2 NUT 11-8M0214915
3 WASHER 12-33001
4 STATOR Comment: (MANUAL) USA-S/N-0D055047 & BELOW BEL-S/N-9665164 & BELOW 398-832074A6
4 STATOR Comment: (ELECTRIC) USA-S/N-0D055047 & BELOW BEL-S/N-9665164 & BELOW 398-832075A20 398-832075A14, 398-5454A25, 398-5454A63, 398-818535A15 (ELECTRIC) USA-S/N-0D055047 & BELOW BEL-S/N-9665164 & BELOW
5 FLYWHEEL Comment: (MANUAL) USA-S/N-0D055047 & BELOW BEL-S/N-9665164 & BELOW 248-8722A16
5 FLYWHEEL Comment: (ELECTRIC) USA-S/N-0D055047 & BELOW BEL-S/N-9665164 & BELOW 248-8722A17
4 STATOR Comment: (MANUAL) BEL-S/N-9665165 & UP USA -S/N-0D055048 & UP 398-832074A6
4 STATOR Comment: (ELECTRIC-STAMPED 398-818535A3 OR A13) BEL-S/N-9665165 & UP USA -S/N-0D055048 & UP 398-832075A20 398-832075A14, 398-5454A25, 398-5454A63, 398-818535A15 (ELECTRIC-STAMPED 398-818535A3 OR A13) BEL-S/N-9665165 & UP USA -S/N-0D055048 & UP
4 STATOR Comment: (ELECTRIC) BEL-S/N-9665165 & UP USA -S/N-0D055048 & UP 398-9710A45
5 FLYWHEEL Comment: (MANUAL) BEL-S/N-9665165 & UP USA -S/N-0D055048 & UP 248-8722A13
5 FLYWHEEL Comment: (ELECTRIC) BEL-S/N-9665165 & UP USA -S/N-0D055048 & UP 248-8722A15
6 SCREW 10-32417
7 RATCHET Comment: (MANUAL) 50-88755
8 SCREW 10-68997
9 SCREW (7/8 IN.) 10-75840
10 TRIGGER ASSEMBLY Comment: (ELECTRIC) 96452A5
11 STARTER MOTOR Comment: (ELECTRIC) 50-898265005 50-73521T (ELECTRIC)
12 STOP-RUBBER-STARTER MOTOR Comment: (ELECTRIC) 8M0043376 68042 (ELECTRIC)
13 COLLAR-RUBBER-STARTER MOTOR MOUNT Comment: (ELECTRIC) 23-8M0034918 23-8M0001391, 56703 (ELECTRIC)
14 WIRE-STARTER MOTOR/SOIENOID Comment: (ELECTRIC) 84-88439A20
15 NUT-WIRE TO STARTER MOTOR (1/4-20) Comment: (ELECTRIC) 11-64015
16 WIRE-STARTER MOTOR/BRACKET (BLACK) Comment: (ELECTRIC) 84-93388A14
17 SCREW-WIRE TO STARTER MOTOR (5/8 IN.) Comment: (ELECTRIC) 10-69035
18 BATTERY CABLE Comment: (BLACK-NEGATIVE) (ELECTRIC) 84-88439A4
18 BATTERY CABLE Comment: (RED-POSITIVE) (ELECTRIC) 84-88439A3
19 SPACER Comment: (ELECTRIC) 23-56774

FUEL PUMP

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Below is the parts list for Mercury 40 (4 CYL.) FUEL PUMP:

Mercury 40 (4 CYL.) FUEL PUMP Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL PUMP ASSEMBLY 14360A78
2 DIAPHRAGM KIT 21-857005A1
3 CHECK VALVE-RUBBER (#)
4 GASKET-BOOST (#)
5 DIAPHRAGM (#)
6 GASKET-PULSE (#)
7 SPRING (#)
8 CAP (#)
9 DISC-RUBBER (#)
10 RETAINER (#)
11 GASKET-BASE 27-8M0204705
12 BASE-FUEL PUMP 144303
13 PLATE Comment: (FUEL PUMP BODY IS WHITE OR RED) 98775A4
13 PLATE Comment: (FUEL PUMP BODY IS BLACK) 987752
14 SCREW-FUEL PUMP TO CRANKCASE 10-16452
15 SCREW-FUEL PUMP 10-82104540
16 PIPE PLUG (1/8 IN.) 22-390721
17 PIPE PLUG (1/16 IN.) 22-56800
18 TUBING (MANUAL) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
19 FUEL CONNECTOR 22-816856Q3
20 SCREW-FUEL CONNECTOR 10-86885
21 NUT-FUEL CONNECTOR SCREW 11-8267118
22 TUBING Comment: ELECTRIC - USE WITH WHITE OR RED FUEL PUMP BODY 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 ELECTRIC - USE WITH WHITE OR RED FUEL PUMP BODY
23 TUBING Comment: ELECTRIC - USE WITH WHITE OR RED FUEL PUMP BODY 32-82381335
24 TEE Comment: ELECTRIC - USE WITH WHITE OR RED FUEL PUMP BODY 22-424253
22 TUBING Comment: ELECTRIC - USE WITH BLACK FUEL PUMP BODY 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80 ELECTRIC - USE WITH BLACK FUEL PUMP BODY
23 TUBING Comment: ELECTRIC - USE WITH BLACK FUEL PUMP BODY 32-82381335
24 TEE Comment: ELECTRIC - USE WITH BLACK FUEL PUMP BODY 22-818993
25 CHECK VALVE Comment: ELECTRIC - USE WITH BLACK FUEL PUMP BODY 22-8189941
26 HOSE (1-3/4 IN.)(8-1/2 IN.) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
27 STA-STRAP-FUEL TUBING 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28 FUEL FILTER 35-816296Q2
29 TUBING (5-1/2 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
30 THROTTLE COUPLING ASSEMBLY 53719A2
31 SCREW-THROTTLE COUPLING 10-66104
32 KEY 28-89694
33 SOLENOID VALVE Comment: ELECTRIC 89-819503A4
34 TUBING Comment: ELECTRIC 32-9912688
35 CLAMP Comment: ELECTRIC 54-15279
36 TEE FITTING Comment: USE WITH WMA-7B-9 CARBURETORS 22-59169003
37 HOSE Comment: USE WITH WMA-7B-9 CARBURETORS 32-892024122 32-99130122 USE WITH WMA-7B-9 CARBURETORS
- DIAPHRAGM KIT 21-857005A1
- ENGINE GASKET SET 27-85491A90
- POWERHEAD 814278T93 814278A93, 814278A92, 814278A90

GEAR HOUSING (DRIVE SHAFT)

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Below is the parts list for Mercury 40 (4 CYL.) GEAR HOUSING (DRIVE SHAFT):

Mercury 40 (4 CYL.) GEAR HOUSING (DRIVE SHAFT) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING Comment: (SHORT BLACK) S/N USA-0D279349 & BELOW / BEL- 9793444 & BELOW 1643-9539A4
- GEAR HOUSING Comment: (SHORT GRAY) S/N USA-0D279349 & / BELOW BEL- 9793444 & BELOW 1643-9539A6
- GEAR HOUSING Comment: (LONG BLACK) S/N USA-0D279349 & BELOW / BEL- 9793444 & BELOW 1643-9539A5
- GEAR HOUSING Comment: (LONG GRAY) S/N USA-0D279349 & BELOW / BEL- 9793444 & BELOW 1643-9539A7
- GEAR HOUSING Comment: (SHORT BLACK) S/N USA-0D279350 & UP / BEL 9793445 & UP 1643-9539T15
- GEAR HOUSING Comment: (SHORT GRAY) S/N USA-0D279350 & UP / BEL 9793445 & UP 1643-9539A16
- GEAR HOUSING Comment: (LONG BLACK) S/N USA-0D279350 & UP / BEL 9793445 & UP 1643-9539T18
- GEAR HOUSING Comment: (LONG GRAY) S/N USA-0D279350 & UP / BEL 9793445 & UP 1643-9539T18
- GEAR HOUSING Comment: (TRACKER GRAPHITE GRAY) 1643-9539T12
1 GEAR HOUSING ASSEMBLY Comment: (BLACK) 1643-9539T1
1 GEAR HOUSING ASSEMBLY Comment: (GRAY) 1643-9539T8
1 GEAR HOUSING ASSEMBLY Comment: (TRACKER GRAHITE GRAY) 1643-9539T13
25 WATER PUMP BODY 46-77822A1
26 INSERT 48753
27 SEAL 26-38452
28 WASHER 12-38453
29 WASHER 12-8M0204649
30 NUT 11-8267119
31 RING-RUBBER (DRIVE SHAFT) 25-20273
32 CARRIER (USE 60834A3) (#N.L.A.) Comment: REFER TO SERVICE BULLETIN #90-15
33 SCREW 10-79953Q04
34 DRAIN SCREW Comment: SUPERSEDES TO ANOTHER PART NUMBER 22-8M0058389 22-67892A06 SUPERSEDES TO ANOTHER PART NUMBER
35 WASHER-SEALING 12-191833
36 SLEEVE 88181
37 SHIM (.002-3-5-10-20) 15-92881A1
38 ROLLER BEARING ASSEMBLY 31-8M0166756
39 DRIVE SHAFT Comment: (SHORT) S/N USA-0D279349 & BELOW BEL- 9793444 & BELOW 45-98179
39 DRIVE SHAFT Comment: (LONG) S/N USA-0D279349 & BELOW BEL- 9793444 & BELOW 45-98180
39 DRIVE SHAFT Comment: (SHORT) S/N USA-0D279350 & UP BEL 9793445 & UP 45-981791
39 DRIVE SHAFT Comment: (LONG) S/N USA-0D279350 & UP BEL 9793445 & UP 45-981801
40 SPRING 24-20254
41 PIN 17-30545
42 SHIFT SHAFT ASSEMBLY 76063A1
43 RETAINING RING 53-29641
44 O-RING 25-25439
45 BUSHLNG ASSEMBLY 23-77631A2
46 OIL SEAL 26-8M0204708
47 WASHER 12-77674
- ENGINE GASKET SET 27-85491A90
- SEAL KIT 26-79831A1
- WATER PUMP REPAIR KIT 46-77177A3
- GEAR HOUSING Comment: (SHORT BLACK) S/N USA-0D279349 & BELOW / BEL 9793444 & BELOW 1643-9539A4
- GEAR HOUSING Comment: (SHORT GRAY) S/N USA-0D279349 & BELOW / BEL 9793444 & BELOW 1643-9539A6
- GEAR HOUSING Comment: (LONG BLACK) S/N USA-0D279349 & BELOW / BEL 9793444 & BELOW 1643-9539A5
- GEAR HOUSING Comment: (LONG GRAY) S/N USA-0D279349 & BELOW / BEL 9793444 & BELOW 1643-9539A7
- GEAR HOUSING Comment: (SHORT BLACK) S/N USA-0D279350 & UP / BEL 9793445 & UP 1643-9539T15
- GEAR HOUSING Comment: (SHORT GRAY) S/N USA-0D279350 & UP / BEL 9793445 & UP 1643-9539A16
- GEAR HOUSING Comment: (LONG BLACK) S/N USA-0D279350 & UP / BEL 9793445 & UP 1643-9539T18
- GEAR HOUSING Comment: (LONG GRAY) S/N USA-0D279350 & UP / BEL 9793445 & UP 1643-9539T18
- GEAR HOUSING Comment: (TRACKER GRAPHITE GRAY) 1643-9539T12
1 GEAR HOUSING ASSEMBLY Comment: (BLACK) 1643-9539T1
1 GEAR HOUSING ASSEMBLY Comment: (GRAY) 1643-9539T8
1 GEAR HOUSING ASSEMBLY Comment: (TRACKER GRAHITE GRAY) 1643-9539T13
2 CONNECTOR ASSEMBLY-SPEEDOMETER 22-85822A10
3 DOWEL PIN 17-8M0084726 17-85500
4 STUD (2-5/8 IN.) 16-33778
5 STUD 16-8M0034453 16-57933
6 ROLLER BEARING 31-62091T
7 SCREEN ASSEMBLY 72849A1
8 SCREW 10-36070
9 NUT 11-859124 11-45812
10 PLATE 92815
11 SEAL 37721001
12 PINION GEAR 43-98097T
13 NUT 11-55910
14 GASKET 27-19552
15 O-RING 25-26722
16 WATER PUMP BASE 46-77177A1
17 OIL SEAL 26-79831
18 OIL SEAL 26-90562
19 DOWEL PIN 17-35973
20 GASKET 27-19553
21 FACE PLATE 32768
22 GASKET 27-19551
23 IMPELLER 47-89983T
24 KEY 28-8M0032837 28-56662
- ENGINE GASKET SET 27-85491A90
- SEAL KIT 26-79831A1
- WATER PUMP REPAIR KIT 46-77177A3

GEAR HOUSING (PROP SHAFT)

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Below is the parts list for Mercury 40 (4 CYL.) GEAR HOUSING (PROP SHAFT):

Mercury 40 (4 CYL.) GEAR HOUSING (PROP SHAFT) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING Comment: (SHORT BLACK) S/N USA-0D279349 & BELOW BEL- 9793444 & BELOW 1643-9539A4
- GEAR HOUSING Comment: (SHORT GRAY) S/N USA-0D279349 & BELOW BEL- 9793444 & BELOW 1643-9539A6
- GEAR HOUSING Comment: (LONG BLACK) S/N USA-0D279349 & BELOW BEL- 9793444 & BELOW 1643-9539A5
- GEAR HOUSING Comment: (LONG GRAY) S/N USA-0D279349 & BELOW BEL- 9793444 & BELOW 1643-9539A7
- GEAR HOUSING Comment: (SHORT BLACK) S/N USA-0D279350 & UP BEL 9793445 & UP 1643-9539T15
- GEAR HOUSING Comment: (SHORT GRAY) S/N USA-0D279350 & UP BEL 9793445 & UP 1643-9539A16
- GEAR HOUSING Comment: (LONG BLACK) S/N USA-0D279350 & UP BEL 9793445 & UP 1643-9539T18
- GEAR HOUSING Comment: (LONG GRAY) S/N USA-0D279350 & UP BEL 9793445 & UP 1643-9539T18
- GEAR HOUSING Comment: (TRACKER GRAPHITE GRAY) 1643-9539T12
1 GEAR HOUSING ASSEMBLY Comment: (BLACK) 1643-9539T1
1 GEAR HOUSING ASSEMBLY Comment: (GRAY) 1643-9539T8
1 GEAR HOUSING ASSEMBLY Comment: (TRACKER GRAHITE GRAY) 1643-9539T13
48 SHIFT CAM 760394
49 SHIM (.002-3-5-10) 15-38374A1
50 TAPERED ROLLER BEARING 31-38356A1
51 FORWARD GEAR 43-55608T4
52 ROLLER BEARING 31-21739
53 CAM FOLLOWER 38441
54 SLIDE 20843
55 SPRING 24-38114
56 RATCHET 52-92911T
57 CROSS PIN 17-8M0020942 17-38113
58 SPRING Comment: (PROP SHAFT I.D. IS .310 IN.) 24-39845
58 SPRING Comment: (PROP SHAFT I.D. IS .373 IN.) 24-815418
59 PROPELLER SHAFT 44-75365
60 REVERSE GEAR 43-79158T
61 THRUST WASHER 12-32004
62 BALL BEARING 30-20839T
63 O-RING 25-31986
64 BEARING CARRIER 69386T1
65 ROLLER BEARING 31-21700
66 OIL SEAL 26-8M0205511
67 OIL SEAL 26-8M0203757
68 KEY 28-30281
69 TAB WASHER 14-53012
70 NUT 11-87763
71 TRIM TAB ASSEMBLY 97-31640Q4
72 SCREW 10-66024
73 WASHER (3/8 IN.) 12-8M0214963
74 NUT (3/8 IN.) 11-8M0204726
75 WASHER (7/16 IN.) 12-65791
76 NUT (7/16 IN.) 11-8M0204653
77 THRUST HUB 73345A1
78 TAB WASHER 14-8M0214942
79 PROPELLER NUT 11-69578Q1
- ENGINE GASKET SET 27-85491A90
- G/H SEAL KIT 26-79831A1

JET COMPONENTS

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Below is the parts list for Mercury 40 (4 CYL.) JET COMPONENTS:

Mercury 40 (4 CYL.) JET COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 REV LIMITER 821889A31 821889A12, 816392A 2, 821889A 8
2 HARNESS-ADAPTOR-REV LIMITER 84-823147A3
3 BRACKET 826580
4 SCREW (1/4-20 X 1.12) 10-76213
5 SCREW (M5X25) 10-40011109
6 SCREW (#10-16 X 3/8) 10-62568
7 GREASE KIT 91-30500A2
8 SEAL 37721001
9 WATER PUMP BASE 46-77177A1
10 OIL SEAL 26-79831
11 OIL SEAL 26-90562
12 DOWEL PIN 17-35973
13 GASKET 27-19553
14 FACE PLATE 32768
15 GASKET 27-19551
16 IMPELLER 47-89983T
17 KEY 28-8M0032837 28-56662
18 WATER PUMP BODY 46-77822A1
19 INSERT 48753
20 SEAL 26-38452
21 WASHER 12-38453
22 WASHER 12-8M0204649
23 NUT 11-8267119
24 RING-RUBBER (DRIVE SHAFT) 25-20273
- ENGINE GASKET SET 27-85491A90
- G/H SEAL KIT 26-79831A1
- WATER PUMP REPAIR KIT 46-77177A3

JET PUMP ASSEMBLY

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Below is the parts list for Mercury 40 (4 CYL.) JET PUMP ASSEMBLY:

Mercury 40 (4 CYL.) JET PUMP ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
- JET PUMP ASSEMBLY Comment: (BLACK) 80140040
- JET PUMP ASSEMBLY Comment: (GRAY) 80140140
1 HOUSING-PUMP 80141140
2 HOSE-LUBE 32-827490
3 IMPELLER 47-855708T40 47-801414 40
4 HOUSING-INTAKE 80141240
5 LINER 827188T1
6 SHAFT-DRIVE 45-80141340
7 NUT 11-827190
8 SLEEVE-SHAFT 23-827189
9 KEY 28-801405625
10 SHIM 15-801404625
11 TAB WASHER 14-801403625
12 SCREW (1/4-20 X .75) 10-90192
13 SCREW (1/4-20 X .875) 10-19923088
14 SCREW (1/4-20 X .625) 10-19923062
15 SCREW (.312-18 X 1.25) 10-60411
16 BRACKET 801410
17 NUT 11-82670910
18 STUD 16-808718
19 PIN-DOWEL 17-801406
20 RING SUPPORT-WATER PUMP 801418
21 GASKET-WATER PUMP BASE 27-801408
22 STUD (1/4 X 2-5/8 IN.) 16-33778
23 SCREW (3/8-16 X 3 IN.) 10-68299
24 WASHER 12-8M0214963
25 WASHER 12-65791
26 NUT 11-8M0204653

KEY, CHOKE AND HORN KIT

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Below is the parts list for Mercury 40 (4 CYL.) KEY, CHOKE AND HORN KIT:

Mercury 40 (4 CYL.) KEY, CHOKE AND HORN KIT Diagram
Position No. Part Name OEM Number Supersedes
1 KEY-CHOKE AND HORN KIT 15000A7
2 HOUSING 15000
3 KEY SWITCH (SEE BELOW FOR KEY) 87-88107A5
4 NUT-KEY SWITCH 11-879755 11-93543
5 WARNING HORN 16564A1
6 SCREW-TOP 10-47994
7 SCREW-HOUSING 10-62568
8 STAY STRAP 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
- KEY 1A 894911
- KEY 1B 894912
- KEY 1C 894913
- KEY 1D 894914
- KEY 1E 894915
- KEY 1F 894916
- KEY 2A 894917
- KEY 2B 894918
- KEY 2C 894919
- KEY 2D 8949110
- KEY 2E 8949111
- KEY 2F 8949112

MAN. TILT COMPONENTS (DESIGN I) -L. SHAFT (S/N-C159200 & UP)

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Below is the parts list for Mercury 40 (4 CYL.) MAN. TILT COMPONENTS (DESIGN I) -L. SHAFT (S/N-C159200 & UP):

Mercury 40 (4 CYL.) MAN. TILT COMPONENTS (DESIGN I) -L. SHAFT (S/N-C159200 & UP) Diagram
Position No. Part Name OEM Number Supersedes
- TRIM PUMP Comment: (S/N-0D279349 & BELOW) INCLUDES ALL PARTS ON THIS PAGE 8M0118570
- TRIM PUMP Comment: (S/N-0D279350 & UP) INCLUDES ALL PARTS ON THIS PAGE 8M0118570
1 SHOCK ROD ASSEMBLY KIT 8M0118572
2 CYLINDER END CAP 813428
3 SHOCK PISTON 8134291
4 CYLINDER REBUILD KIT 813432A2
5 MEMORY PISTON KIT Comment: SEE FOOTNOTE AND ILLUSTRATION 810776
5 MEMORY PISTON KIT Comment: SEE FOOTNOTE AND ILLUSTRATION SUPERSEDES TO ANOTHER PART NUMBER 893903A01
6 CYLINDER KIT Comment: (DESIGN I) SEE ILLUSTRATION 810777 813431 (DESIGN I) SEE ILLUSTRATION
6 CYLINDER KIT Comment: (DESIGN II/III) SEE ILLUSTRATION 893918A01 811224A 1 (DESIGN II/III) SEE ILLUSTRATION
7 SCREW AND SEAL KIT-CYLINDER 893919A01 813433A 2
8 ACCUMULATOR 893920A01 813454A 2
9 VALVE BLOCK ASSEMBLY 893921A01 813455T 4
10 REPAIR KIT Comment: (DESIGN I/II) 813456A4
11 PLUG KIT Comment: (DESIGN I/II) 22-813458
10 REPAIR KIT Comment: (DESIGN III) 813456A4
11 PLUG KIT Comment: (DESIGN III) 22-813458A2
12 CAM KIT Comment: (S/N 0G236678 & BELOW) 813457A1
12 CAM KIT Comment: (S/N 0G236679 & UP) 813457A2
13 PLUG KIT 22-813459
14 PIN 17-19607
15 GROOVE PIN 17-821539 17-13794, 17-19603

MAN. TILT COMPONENTS (DESIGN II)

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Below is the parts list for Mercury 40 (4 CYL.) MAN. TILT COMPONENTS (DESIGN II):

Mercury 40 (4 CYL.) MAN. TILT COMPONENTS (DESIGN II) Diagram
Position No. Part Name OEM Number Supersedes
- TRIM PUMP ASSEMBLY Comment: SUPERSEDES TO ANOTHER PART NUMBER 8M0118570
1 SHOCK ROD ASSEMBLY 8M0118572
2 MEMORY PISTON ASSEMBLY 893903A01
3 O RING REBUILD KIT-CYLINDER 25-893917A01 25-809872A 1
4 O RING NSS
5 CYLINDER ASSEMBLY 893918A01 811224A 1
6 SCREW AND SEAL KIT 893919A01 813433A 2
7 ACCUMULATOR ASSEMBLY 893920A01 813454A 2
8 VALVE BODY ASSEMBLY 893921A01 813455T 4
9 CAM KIT 893923A01 813457A 3
10 VELOCITY VALVE KIT 893924A01 809881A 1
11 CHECK SYSTEM REPAIR KIT 893925A01 809882A 1
- O RING KIT 25-893922A01 25-809880A 2
12 PIN 17-19607
13 GROOVE PIN 17-821539 17-13794, 17-19603

MISCELLANEOUS INFORMATION

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Below is the parts list for Mercury 40 (4 CYL.) MISCELLANEOUS INFORMATION:

Mercury 40 (4 CYL.) MISCELLANEOUS INFORMATION Diagram
Position No. Part Name OEM Number Supersedes
0 40 PARTS LIST 90-814698
0 DECAL SET (DESIGN I) (BLACK) Comment: - 37-814323A90
0 DECAL SET (DESIGN II) (BLACK) Comment: - 37-814323A96 37-814323A94 -
0 DECAL SET (DESIGN III) (BLACK Comment: - 37-814323A96 37-814323A94 -
0 DECAL SET (SUPER AMERICA) (BLACK) Comment: - 37-822166A92
0 DECAL SET (GRAY) (DOMESTIC ENGINES) Comment: (USA-S/N-0G437999 & BELOW BEL-S/N-9926999 & BELOW 37-810462A97 37-810462A94, 37-810462A90, 37-814342A90 (USA-S/N-0G437999 & BELOW BEL-S/N-9926999 & BELOW
0 DECAL SET (GRAY-JET 30) Comment: (USA-S/N-0G437999 & BELOW BEL-S/N-9926999 & BELOW 37-826324A97 37-826324A95 (USA-S/N-0G437999 & BELOW BEL-S/N-9926999 & BELOW
0 DECAL SET (GRAY) (DOMESTIC ENGINES) Comment: (USA-S/N-0G438000 & UP BEL-S/N-9927000 & UP 37-810462A97 37-810462A94, 37-810462A90, 37-814342A90 (USA-S/N-0G438000 & UP BEL-S/N-9927000 & UP
0 DECAL SET (GRAY-JET 30) Comment: (USA-S/N-0G438000 & UP BEL-S/N-9927000 & UP 37-826324A97 37-826324A95 (USA-S/N-0G438000 & UP BEL-S/N-9927000 & UP
0 DECAL SET (GRAY-EXPORT ENGINES) Comment: - 37-815626A93
0 DECAL SET (TRACKER) Comment: (S/N 0G290584 & BELOW) 37-824732A94
0 DECAL SET (TRACKER) Comment: (S/N 0G290585 & UP) 37-824732A96
0 DECAL SET (BLACK-JET 30) (DESIGN II) Comment: - 37-826323A96 37-826323A95 -
0 DECAL SET (BLACK-JET 30) (DESIGN III) Comment: - 37-826323A96 37-826323A95 -
0 OWNERS GUIDE (40) Comment: - 90-10118970
0 OWNERS GUIDE (JET 30) Comment: - 90-10134970
0 OWNERS GUIDE (TRACKER) Comment: - 90-10160970

OIL INJECTION COMPONENTS

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Below is the parts list for Mercury 40 (4 CYL.) OIL INJECTION COMPONENTS:

Mercury 40 (4 CYL.) OIL INJECTION COMPONENTS Diagram
Position No. Part Name OEM Number Supersedes
1 OIL TANK ASSEMBLY 1264-8M0219214
2 VENT 19299A1
3 VALVE 21-64871
4 O-RING 25-11332
- SIGHT TUBE 32-9004934
- CLAMP 54-814200
5 INSERT-OIL CAP 812988A1
6 SEAL 813641
7 CAP ASSEMBLY 36-19070A2
8 O-RING 25-90186
9 BOOT-OIL TANK 99161
10 SWITCH 87-12886A6
11 SCREW 10-12896
12 OIL INJECTION PUMP 812690T1
13 SCREW-OIL PUMP 10-55515
14 DRIVEN GEAR 43-19277
15 TUBING 32-82381335
16 O-RING 25-8M0204667
17 O-RING 25-48462
18 BEARING ASSEMBLY-DRIVEN GEAR 23-19278A2

POWER TRIM COMPT'S (S/N-0D182000 THRU 0G357070) (BLACK PLUG)

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Below is the parts list for Mercury 40 (4 CYL.) POWER TRIM COMPT'S (S/N-0D182000 THRU 0G357070) (BLACK PLUG):

Mercury 40 (4 CYL.) POWER TRIM COMPT'S (S/N-0D182000 THRU 0G357070) (BLACK PLUG) Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM PUMP 830150T2
01 SHOCK ROD KIT 893943A01 855833A 1
02 CYLILNDER END CAP 813428
03 SHOCK PISTON 813429
04 CYLINDER REBUILD KIT 813432A3
05 MEMORY PISTON KIT 810776
06 CYLINDER KIT 893904T01 811228A 1
07 SCREW AND SEAL KIT 811678A6
08 PUMP/MANIFOLD 8116706
09 ROCKER ARM 823180A1
10 SCREW KIT 10-813436
11 DRIVE SHAFT 811671
12 SEAL KIT 25-811672A4
13 RESERVOIR 811673
14 PLUG KIT 22-8134351
15 RELIEF VALVE KIT 893929A01 813442A 2
16 RESERVOIR CAP KIT 811677
17 SCREW 10-813446
18 RESERVOIR/MOTOR 811674
19 ARMATURE 811675
20 THRUST WASHER KIT 12-811676
21 ANCHOR PIN 17-19607
22 GROOVE PIN 17-821539 17-13794, 17-19603
23 PIN 17-822869001 17-822869

POWER TRIM COMPT'S (S/N-0G357070 & UP) (YELLOW FILL PLUG)

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Below is the parts list for Mercury 40 (4 CYL.) POWER TRIM COMPT'S (S/N-0G357070 & UP) (YELLOW FILL PLUG):

Mercury 40 (4 CYL.) POWER TRIM COMPT'S (S/N-0G357070 & UP) (YELLOW FILL PLUG) Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM PUMP 830150T2
1 SHOCK ROD KIT 893943A01 855833A 1
2 O RING REBUILD KIT 25-8M0171819
3 O RING NSS
4 MEMORY PISTON ASSEMBLY 8M0171822
5 CYLINDER ASSEMBLY 893904T01 811228A 1
6 TRIM LIMIT VALVE KIT 893905A02 809873A 1
7 PUMP ASSEMBLY 893906A02 809874A 1
8 MOTOR KIT 893907A02 809885A 2
9 RESERVOIR PLUG 22-8134351
10 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
11 MANIFOLD KIT 893909A02 809875A 1
12 SCREW KIT (MOTOR) 10-809876A1
13 DRIVE SHAFT 809877A1
14 FILTER KIT 35-893912A02 809878A 1
15 P.O. CHECK ASSEMBLY KIT 893913A02 809879A 1
- O RING KIT (COMPLETE TRIM) 25-893914A02 25-809880A 1
16 GROOVE PIN 17-821539 17-13794, 17-19603
17 ANCHOR PIN 17-19607
18 PIN 17-822869001 17-822869

POWER TRIM COMPT'S -L. SHAFT (S/N-0C159200 THRU 0D181999)

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Below is the parts list for Mercury 40 (4 CYL.) POWER TRIM COMPT'S -L. SHAFT (S/N-0C159200 THRU 0D181999):

Mercury 40 (4 CYL.) POWER TRIM COMPT'S -L. SHAFT (S/N-0C159200 THRU 0D181999) Diagram
Position No. Part Name OEM Number Supersedes
1 SHOCK ROD ASSEMBLY KIT 893943A01 855833A 1
2 CYLINDER END CAP 813428
3 SHOCK PISTON ASSEMBLY 813429
4 CYLINDER REBUILD KIT 813432A3
5 MEMORY PISTON KIT (SEE FOOTNOTE & ILLUSTRATION) Comment: SUPERSEDES TO ANOTHER PART NUMBER 893903A01
5 MEMORY PISTON KIT (SEE FOOTNOTE & ILLUSTRATION) 810776
6 CYLINDER KIT Comment: DESIGN I SEE ILLUSTRATION 810777 813431 DESIGN I SEE ILLUSTRATION
7 SCREW AND SEAL KIT Comment: DESIGN I SEE ILLUSTRATION 893919A01 813433A 2 DESIGN I SEE ILLUSTRATION
8 PUMP Comment: DESIGN I SEE ILLUSTRATION 811227 813440 DESIGN I SEE ILLUSTRATION
9 MANIFOLD ASSEMBLY Comment: DESIGN I SEE ILLUSTRATION 813441
6 CYLINDER KIT Comment: DESIGN II SEE ILLUSTRATION 893904T01 811228A 1 DESIGN II SEE ILLUSTRATION
7 SCREW AND SEAL KIT Comment: DESIGN II SEE ILLUSTRATION 811678A6
8 PUMP Comment: DESIGN II SEE ILLUSTRATION 811227 813440 DESIGN II SEE ILLUSTRATION
9 MANIFOLD ASSEMBLY Comment: DESIGN II SEE ILLUSTRATION 811225
10 SCREW KIT 10-813436
11 DRIVE SHAFT 813437
12 SCREW AND DOWEL PIN KIT 813438
13 SEAL KIT 25-813439A3
14 RESERVOIR 813434A1
15 PLUG KIT 22-8134351
16 RELIEF VALVE KIT 893929A01 813442A 2
17 WIRING HARNESS 84-811698 84-813443 1
18 RESERVOIR CAP KIT 813445
19 SCREW-CAP 10-813446
20 MOTOR KIT 813447 811699
21 END CAP 813448
22 ARMATURE 813449A1
23 THRUST WASHER KIT 12-813450
24 SHELL AND MAGNET KIT 813451
25 END FRAME KIT 813452
26 BOLT AND NUT KIT 10-813453
27 PIN 17-19607
28 GROOVE PIN 17-821539 17-13794, 17-19603
- TRIM PUMP, COMPLETE Comment: (INCLUDES ALL PARTS ON THIS PAGE) 854472A3

STARTER MOTOR ASSEMBLY

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Below is the parts list for Mercury 40 (4 CYL.) STARTER MOTOR ASSEMBLY:

Mercury 40 (4 CYL.) STARTER MOTOR ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
- STARTER MOTOR ASSEMBLY 50-898265005 50-73521T
1 DRIVE KIT 90643
2 DRIVE ASSEMBLY 685753
3 PLATE-DRIVE END 75660
4 BOLT-THRU 10-75379
5 ARMATURE 75382
6 BRUSH SET 898265016 75384, 75384 1
7 BUSHING-INSULATING 23-57387
8 WASHER-INPUT STUD 12-38013
9 LOCKWASHER-INPUT STUD 13-26992
10 NUT-INPUT STUD 11-20890
11 HOLDER-BRUSH 898265014 61787
12 SCREW (AMER. BOSCH #02441-22-SC-30SM) NSS
13 END CAP-COMMUTATOR 75383

STARTER REWIND

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Below is the parts list for Mercury 40 (4 CYL.) STARTER REWIND:

Mercury 40 (4 CYL.) STARTER REWIND Diagram
Position No. Part Name OEM Number Supersedes
1 NUT-SHEAVE SHAFT (LEFT HAND THREAD) 11-20166
2 TAB WASHER-SHEAVE SHAFT NUT 14-61004
3 STARTER HOUSING 186471
4 STARTER SHEAVE 50-44255A1
5 STARTER PAWL 44508
6 SCREW-STARTER HOUSING 10-54523
7 LOCKWASHER-STARTER HOUSING SCREW 13-8M0204647
8 SCREW-STARTER HOUSING 10-45210
9 NUT-STARTER HOUSING SCREW 11-8267086
10 PLATE-STARTER REWIND 61002
11 SPRING-STARTER REWIND 24-39502T02
12 BUSHING-SPRING GUIDE 23-87649
13 SPRING-STARTER PAWL 24-87651
14 E-RING-STARTER PAWL 53-87706
15 SPACER-SHEAVE SHAFT 23-63061
16 WASHER-STARTER REWIND 12-35559
17 LEVER 94962
18 WAVE WASHER 13-20160
19 SHEAVE SHAFT 87656
20 STARTER ROPE ASSEMBLY 50-12066Q10
20 STARTER ROPE (FOR MANUAL STARTING) 47341A11
21 HANDLE AND RETAINER ASSEMBLY 85174A1
22 CABLE-INTERLOCK Comment: SUPERSEDES TO ANOTHER PART NUMBER 188881
23 SCREW-INTERLOCK CABLE ATTACHING (1/2 IN.) 10-69022
24 WASHER-INTERLOCK CABLE SCREW 12-73288
25 WASHER 12-37998
26 SCREW 10-878608 10-812832
27 SPRING-INTERLOCK CAM SCREW 24-761401
28 CAM-INTERLOCK 428201
29 SCREW-INTERLOCK CAM (1-1/8 IN.) 10-76138
30 ACTUATOR-INTERLOCK 79371
31 COTTER PIN-INTERLOCK CABLE TO ACTUATOR 18-26811
32 SCREW-INTERLOCK ACTUATOR (1-5/8 IN.) 10-76137
33 SPRING-INTERLOCK ACTUATOR SCREW 24-76139
34 BUSHING 8M0183792
35 RETAINING RING 53-818853 53-42689
36 REST ASSEMBLY 813544A1
37 SEAL 813641
38 PRIMER BULB 858763 816877 3
39 TUBING 32-892024122 32-99130122
40 STOP SWITCH ASSEMBLY 84-89591A5
41 COTTER PIN 18-36002
42 CABLE ASSEMBLY (NON-HANDLE) 84-11149A2
43 COVER-FLYWHEEL Comment: ELECTRIC 812617
44 SPACER-COVER SCREW Comment: ELECTRIC 23-812611
45 SCREW-FLYWHEEL COVER Comment: ELECTRIC 10-812618 10-73169, 10-847568 ELECTRIC

STEERING HANDLE ASSEMBLY

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Below is the parts list for Mercury 40 (4 CYL.) STEERING HANDLE ASSEMBLY:

Mercury 40 (4 CYL.) STEERING HANDLE ASSEMBLY Diagram
Position No. Part Name OEM Number Supersedes
31 BRACKET-STEERING HANDLE Comment: (BLACK) 48404T8
31 BRACKET-STEERING HANDLE Comment: (GRAY) 48404T8
31 BRACKET-STEERING HANDLE Comment: (TRACKER GRAPHITE GRAY) 48404T8
32 WASHER (ELECTRIC HANDLE) 12-29629
33 SCREW-BRACKET 10-823597 10-48476
34 WASHER-BRACKET (.505 I.D.) 12-48477
35 WASHER-NYLON (.630 I.D.) 12-48526
36 BUSHING-NYLON (5/8 IN. I.D.) 23-28919
37 SPACER-BRACKET 23-48525
38 WASHER-NYLON (1-35/64 IN. O.D.) 12-38000
39 WAVE WASHER-HANDLE BRACKET 13-48478
40 WASHER-NYLON (1-3/4 IN. O.D.) 12-49636
41 NUT-HANDLE BRACKET SCREW 11-826709117 11-35778
42 SWITCH ASSEMBLY Comment: ELECTRIC HANDLE 87-8M0052926 87-813960A 2 ELECTRIC HANDLE
43 SCREW-SWITCH Comment: ELECTRIC HANDLE 10-12110
44 SPACER-STEERING ARM Comment: DESIGN I 41130
45 STUD 16-14651
46 TAB WASHER Comment: DESIGN I 14-43589
47 NUT-STUD Comment: DESIGN I 11-8M0204726
48 STOP SWITCH 87-11083A25
49 LANYARD 15920Q54
50 RETAINER 8M0032846 12044 1
51 CLAMP-STOP SWITCH 54-26550
52 C-WASHER 8M0084613 69205
53 PILOT ROD 52148
54 LINK ROD 52150
55 NUT ASSEMBLY 11-52155A1
56 BUSHING 23-521512
57 WASHER 12-8M0042642 12-70132
58 NUT 11-826709111 11-45592
59 NUT 11-33826
60 WASHER 12-34931
61 ADAPTOR Comment: DESIGN II 8216782
62 SCREW Comment: DESIGN II 10-90072
63 NUT Comment: DESIGN II 11-862903 11-13437 1 DESIGN II
64 WASHER Comment: DESIGN II 12-37828
1 STEERING HANDLE ARM Comment: (BLACK) 48405A2
1 STEERING HANDLE ARM Comment: (GRAY) 48405A3
1 STEERING HANDLE ARM Comment: (TRACKER GRAPHITE GRAY) 48405A4
2 WASHER-STEERING HANDLE ARM 12-69056
3 NUT-STEERING HANDLE ARM 11-826709109 11-33825, 11-35045
4 GRIP-STEERING HANDLE ARM 58192A1
5 CAP-STEERING HANDLE 48416
6 PLATE-COVER-DRIVE WHEEL 48519
7 GASKET-COVER PLATE 27-48518
8 SCREW-COVER PLATE (1/2 IN.) 10-878608 10-812832
8 SCREW-COVER PLATE (3/8 IN.) 10-878609 10-812832 1
9 HOUSING-DRIVE WHEEL 48414
10 DRIVE WHEEL AND ROD 48516A1
11 THROTTLE CABLE 41105
12 CONDUIT-CABLE 8885242
13 CONNECTOR-CONTROL LINKAGE 89578
14 TUBE-THROTTLE CABLE GUIDE 8M0026078 89566 1
15 SCREW-SET 10-824081 10-89601
16 GUIDE-THROTTLE CABLE 8M0204660
17 ANCHOR-THROTTLE CABLE 20007
18 SCREW-THROTTLE CABLE ANCHOR 10-8M0204644
19 SHIFT LEVER Comment: (ELECTRIC HANDLE) (USE W/REF. #44) 14690
19 SHIFT LEVER Comment: (MANUAL HANDLE) (USE W/REF. #44) 485681
19 SHIFT LEVER Comment: (USE W/REF. #61) 485684
20 KNOB-SHIFT LEVER 98530
21 BUSHLNG-NYLON (1/4 IN. I.D.) 23-48475
22 WASHER-SHIFT ROD 12-35950
23 COTTER PIN-SHIFT ROD 18-25191
24 SHIFT ROD Comment: (USE W/REF. #44) 8128062
24 SHIFT ROD Comment: (USE W/REF. #61) 8128064
25 ROD END-SHIFT ROD 813565
26 DETENT-SHIFT LEVER 78812A1
27 SCREW-SHIFT LEVER DETENT 10-878609 10-812832 1
28 BUSHING-NYLON (3/8 IN. I.D.) 23-48237
29 ACTUATOR ASSEMBLY Comment: ELECTRIC HANDLE 17459A2
30 SET SCREW Comment: ELECTRIC HANDLE 10-824081 10-89601 ELECTRIC HANDLE

SWIVEL BRACKET

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Below is the parts list for Mercury 40 (4 CYL.) SWIVEL BRACKET:

Mercury 40 (4 CYL.) SWIVEL BRACKET Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET Comment: (BLACK) S/N D181999 & BELOW 3506-9749A1
1 SWIVEL BRACKET Comment: (GRAY) S/N D181999 & BELOW 3506-9749A2
1 SWIVEL BRACKET Comment: (BLACK) S/N D182000 & ABOVE 3416-822862A1
1 SWIVEL BRACKET Comment: (GRAY) S/N D182000 & ABOVE 3416-822862A2
1 SWIVEL BRACKET Comment: (TRACKER GRAPHITE GRAY) S/N D182000 & ABOVE 3416-822862T3
2 BEARING 23-821124 23-19622
3 OIL SEAL 26-32911
4 BEARING 23-19606
5 GREASE FITTING 22-8M0169589
6 WASHER 12-25176
7 BOTTOM YOKE Comment: (BLACK) SHORT 818536F2
7 BOTTOM YOKE Comment: (GRAY) SHORT 818536F1
7 BOTTOM YOKE Comment: (BLACK) LONG 77416T1
7 BOTTOM YOKE Comment: (GRAY) LONG 77416T6
7 BOTTOM YOKE Comment: (TRACKER GRAPHITE GRAY) LONG 77416F5
8 RETAINING RING 53-77415
9 STEERING ARM ASSEMBLY Comment: (BLACK) 19459T3
9 STEERING ARM ASSEMBLY Comment: (GRAY) 19459A4
9 STEERING ARM ASSEMBLY Comment: (TRACKER GRAPHITE GRAY) 19459A7
10 BUMPER 30711
11 BRACKET Comment: (BLACK) NON-HANDLE 19616A1
11 BRACKET Comment: (GRAY) NON-HANDLE 19616T6
11 BRACKET Comment: (TRACKER GRAPHITE GRAY) NON-HANDLE 19616F2
12 STRAP Comment: NON-HANDLE 76533
13 SCREW Comment: NON-HANDLE 10-34352
- RIDE GUIDE STEERING KIT Comment: NON-HANDLE 19608A14
14 LINK ROD Comment: (STARBOARD) NON-HANDLE 19608A14
14 LINK ROD Comment: (PORT) NON-HANDLE 19609A6
15 SCREW Comment: NON-HANDLE 10-849838 10-14000 NON-HANDLE
16 NUT Comment: NON-HANDLE 11-8M0204726
17 WASHER Comment: NON-HANDLE 12-37828
18 WASHER 12-52865
19 SCREW 10-66897
20 BRACKET-RIDE GUIDE 19617
21 WASHER 12-8M0109680
22 CABLE-GROUND 88238A10
23 SCREW (1/4-20 X .50) 10-41508

TILLER HANDLE ADAPTOR KIT (JET 30)

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Below is the parts list for Mercury 40 (4 CYL.) TILLER HANDLE ADAPTOR KIT (JET 30):

Mercury 40 (4 CYL.) TILLER HANDLE ADAPTOR KIT (JET 30) Diagram
Position No. Part Name OEM Number Supersedes
- TILLER HANDLE ADAPTOR KIT 850000A1
1 CABLE ASSEMBLY-Throttle/Shift 832001A5
2 CABLE BOOT 85552001
3 RETAINER-ROD END 812615
4 STUD 16-812612
5 SHIFT SLIDER 812616
6 BUSHING 23-832055
7 RETAINING RING 53-812607
8 NUT 11-826709109 11-33825, 11-35045
9 J CLIP 54-54457
10 SCREW (10-16 X 1/2) 10-878608 10-812832
11 ANCHOR PLATE 828093
12 SCREW (.312-18 X 1-3/4) 10-69267
13 SPACER 23-17406
14 SPACER 23-816086
15 SCREW (1/4-28 X 1-1/4) 10-805543
16 LOCKWASHER 13-26992
17 RETAINER 828094
18 SET SCREW 10-72734
19 NUT 11-35888

TRANSOM BRACKET (S/N D181999 & BELOW)

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Below is the parts list for Mercury 40 (4 CYL.) TRANSOM BRACKET (S/N D181999 & BELOW):

Mercury 40 (4 CYL.) TRANSOM BRACKET (S/N D181999 & BELOW) Diagram
Position No. Part Name OEM Number Supersedes
1 TRANSOM BRACKET Comment: (BLACK) 3508-9751A1
1 TRANSOM BRACKET Comment: (GRAY) 3508-9751A2
2 GREASE FITTING 22-8M0169588
3 GROOVE PIN 17-99604
4 TRANSOM BRACKET Comment: (BLACK) 3507-9750T
4 TRANSOM BRACKET Comment: (GRAY) 3507-9750T6
5 TILT LOCK LEVER Comment: (BLACK) 893704T01 19618A 2 (BLACK)
5 TILT LOCK LEVER Comment: (GRAY) 19618A3
6 SPRING 24-99622
7 NYLINER 23-65830
8 SPRING 24-812708
9 KNOB Comment: (BLACK) 812709 812709T, 812709F 1 (BLACK)
9 KNOB Comment: (GRAY) 812709T6
10 GROOVE PIN 17-99615
11 WASHER 12-19619
12 ANCHOR BRACKET Comment: (BLACK) 18486F5
12 ANCHOR BRACKET Comment: (GRAY) 18486F6
13 ANODE ASSEMBLY 97-818298Q1
14 SCREW 10-8M0204707
15 WASHER 12-8M0204649
16 SCREW (30 MM) 10-4000354
16 SCREW (35 MM) 10-4000355
17 LOCKWASHER 13-400257
18 NUT 11-401388
19 TILT PIN ASSEMBLY Comment: (DESIGN I) 19613A1
20 TILT PIN ASSEMBLY Comment: (DESIGN II) 17-8M0026068 17-49930A 1 (DESIGN II)
21 TILT TUBE 8M0041938 8M0035070, 19614 1
22 NUT 11-826164
23 SEAL KIT 19624A1
24 CLIP Comment: POWER TRIM 54-22740
25 C WASHER Comment: POWER TRIM 8M0084613 69205 POWER TRIM
26 SCREW Comment: POWER TRIM 10-878608 10-812832 POWER TRIM
27 SCREW 10-814259
28 WASHER 12-8M0204648
29 NUT 11-91962
30 LINK Comment: NON-POWER TRIM 8M0084737
31 TILT LEVER Comment: NON-POWER TRIM 19615A05
32 BUSHING Comment: NON-POWER TRIM 23-812707 23-71984, 23-F286818, 23-F286828, F480818 NON-POWER TRIM
33 WASHER (.060 IN.) Comment: NON-POWER TRIM 12-8M0042643 12-19605 NON-POWER TRIM
33 WASHER (.030 IN.) Comment: NON-POWER TRIM 12-815796
34 WAVE WASHER Comment: NON-POWER TRIM 13-99611
35 TILT KNOB Comment: NON-POWER TRIM 8M0007469 19621 NON-POWER TRIM
36 SCREW Comment: NON-POWER TRIM 10-19611
37 SCREW 10-76841
38 MOUNTING BRACKET Comment: (STARBOARD) 812432F5
38 MOUNTING BRACKET Comment: (PORT) 812433F5
39 SCREW 10-88432
40 WASHER 12-8M0042641 12-29395
41 NUT 11-862903 11-13437 1
42 T-NUT HANDLE ASSEMBLY 812434A2

TRANSOM/CLAMP BRACKET (S/N D182000 & ABOVE)

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Below is the parts list for Mercury 40 (4 CYL.) TRANSOM/CLAMP BRACKET (S/N D182000 & ABOVE):

Mercury 40 (4 CYL.) TRANSOM/CLAMP BRACKET (S/N D182000 & ABOVE) Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET Comment: (BLACK) MANUAL PORT 3420-8M0084195 3420-822868A 1 (BLACK) MANUAL PORT
1 CLAMP BRACKET Comment: (GRAY) MANUAL PORT 3420-822868A2
2 TRANSOM BRACKET Comment: (BLACK) PORT ELECTRIC 3418-822866T04 3418-822866A 1 (BLACK) PORT ELECTRIC
2 TRANSOM BRACKET Comment: (GRAY) PORT ELECTRIC 3418-822866A2
2 TRANSOM BRACKET Comment: (TRACKER GRAPHITE GRAY) PORT ELECTRIC 3418-822866A3
3 GREASE FITTING 22-8M0169588
4 GROOVE PIN 17-99604
5 CLAMP BRACKET Comment: (BLACK) MANUAL STBD. 3419-822867F1
5 CLAMP BRACKET Comment: (GRAY) MANUAL STBD. 3419-822867F2
6 TRANSOM BRACKET Comment: (BLACK) STARBOARD ELECTRIC 3418-822865T05 3418-822865F 2 (BLACK) STARBOARD ELECTRIC
6 TRANSOM BRACKET Comment: (GRAY) STARBOARD ELECTRIC 3418-822865F3
6 TRANSOM BRACKET Comment: (TRACKER GRPAHITE GRAY) STARBOARD ELECTRIC 3418-822865F4
7 TILT LOCK LEVER Comment: (BLACK) 893704T01 19618A 2 (BLACK)
7 TILT LOCK LEVER Comment: (GRAY) 19618A3
7 TILT LOCK LEVER Comment: (TRACKER GRAPHITE GRAY) 19618A5
8 SPRING 24-99622
9 NYLINER 23-65830
10 SPRING 24-812708
11 KNOB Comment: (BLACK) 812709 812709T, 812709F 1 (BLACK)
11 KNOB Comment: (GRAY) 812709T6
11 KNOB Comment: (TRACKER GRAPHITE GRAY) 812709 812709T, 812709F 1 (TRACKER GRAPHITE GRAY)
12 GROOVE PIN 17-99615
13 WASHER 12-19619
14 ANCHOR BRACKET Comment: (BLACK) 18486F5
14 ANCHOR BRACKET Comment: (GRAY) 18486F6
14 ANCHOR BRACKET Comment: (TRACKER GRAPHITE GRAY) 18486F7
15 ANODE ASSEMBLY 97-818298Q1
16 SCREW 10-8M0204707
17 WASHER 12-8M0204649
18 SCREW (30 MM) 10-4000354
18 SCREW (35 MM) 10-4000355
19 LOCKWASHER 13-400257
20 NUT 11-401388
21 TILT PIN ASSEMBLY 17-8M0026068 17-49930A 1
22 SPRING 24-821461
23 TILT TUBE 8M0041938 8M0035070, 19614 1
24 NUT 11-826164
25 THUMB SCREW ASSEMBLY Comment: MANUAL 10-818883A1
26 WASHER Comment: MANUAL 12-818884
27 SCREW Comment: MANUAL 10-768042
28 SCREW 10-814259
29 WASHER 12-8M0204648
30 NUT 11-91962
31 LINK Comment: MANUAL TILT 8M0084737
32 TILT LEVER Comment: MANUAL TILT 19615A05
33 BUSHING Comment: MANUAL TILT 23-812707 23-71984, 23-F286818, 23-F286828, F480818 MANUAL TILT
34 WASHER Comment: MANUAL TILT 12-8M0042643 12-19605 MANUAL TILT
35 WAVE WASHER Comment: MANUAL TILT 13-99611
36 TILT KNOB Comment: MANUAL TILT 8M0007469 19621 MANUAL TILT
37 SCREW Comment: MANUAL TILT 10-19611
38 MOUNTING BRACKET Comment: (STARBOARD) 812432F5
38 MOUNTING BRACKET Comment: (PORT) 812433F5
39 SCREW 10-88432
40 WASHER 12-8M0042641 12-29395
41 NUT 11-862903 11-13437 1
42 SHIM 15-821722
43 T-NUT HANDLE ASSEMBLY (POWER TRIM) 812434A2
44 SEAL KIT (ELECTRIC/MANUAL W/RC) 19624A1
45 CLIP Comment: (S# 0G357070 & BELOW) POWER TRIM 54-26550
45 CLIP Comment: (S# 0G357070& UP) POWER TRIM 54-22740
46 C-WASHER Comment: POWER TRIM 8M0084613 69205 POWER TRIM
47 SCREW Comment: POWER TRIM 10-878608 10-812832 POWER TRIM

TRIM SWITCH KIT

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Below is the parts list for Mercury 40 (4 CYL.) TRIM SWITCH KIT:

Mercury 40 (4 CYL.) TRIM SWITCH KIT Diagram
Position No. Part Name OEM Number Supersedes
- TRIM SWITCH KIT 87-18286A18
1 RETAINER-TRIM SWITCH 18861
2 ADAPTOR-SURFACE MOUNTING 814820 812978
3 SWITCH ASSEMBLY NSS
4 FUSE 88-8M0207796
5 CABLE-FUSE 84-95084A2
6 CABLE ASSEMBLY 84-11149A2
7 SCREW (10-32) 10-19209
7 SCREW (10-16) 10-813523

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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