Skip to content
Exclusive Deal for new customers: Get 10% Off! SHOP NOW

Customer Service: info@jlm-marine.com

Free shipping. No Minimum Purchase

Mercury 225 PRO XS (3.0L DFI) (1B752547 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 225 PRO XS (3.0L DFI) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Air Compressor Components, SN# 1B885131 and below

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Air Compressor Components, SN# 1B885131 and below:

Mercury 225 PRO XS (3.0L DFI) Air Compressor Components, SN# 1B885131 and below Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air Comment: Unpainted 8M0060051 8M0050655, 8M0048556, 828123T33, 828123T31, 828123T28, 828123T27, 828123T24, 828123T21 Unpainted
2 END CAP ASSEMBLY 1100-8M0050793 1100-8M0048559, 1173-828131A11, 1173-828131A10
3 NOT SOLD SEPARATE, Snap Ring NSS
4 SCREW, (M6 x 20) 10-85593920
5 O-RING 25-89224001
6 O-RING 25-67206001
7 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
8 NOT SOLD SEPARATE, Piston Assembly NSS
9 RING, Lock 53-8348101
10 REED PLATE ASSEMBLY 835088A10 835088A 4
11 O-RING, (3.489 x .070) 25-67207
12 O-RING, (2.739 x .070) 25-832804
13 SEAL 26-828225
14 HEAD ASSEMBLY, Compressor 835087A3
15 FITTING, Straight 22-8307535
16 SCREW, (M8 x 35 MM) 10-82127335
17 FITTING 22-151331
18 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
19 FITTING, Check Valve 21-428641
20 FITTING 22-856744 22-856744 1
21 FITTING, Straight (.125-27) 22-16604
22 O-RING, (.468 x .078) 25-831985 25-885187
23 SENSOR ASSEMBLY, Temperature 13536A14
24 RETAINER 137151
25 SCREW, (M8 x 14) 10-81893414
26 PLUG, Pipe (.125-27) Brass 22-390721
27 SCREW, (M6 x 12) Comment: 225 10-85593912
27 SCREW, (M6 x 20) Comment: 250 10-85593920
28 PULLEY Comment: 225 8M0175171
28 PULLEY Comment: 250 8M0138680
29 SCREW, (M8 x 50) 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570
30 WASHER Comment: 250 12-884594
- O-RING KIT 25-832804A03 25-832804A 1

Air Compressor Components, SN# 1B885132 and above

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Air Compressor Components, SN# 1B885132 and above:

Mercury 225 PRO XS (3.0L DFI) Air Compressor Components, SN# 1B885132 and above Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air Comment: Black 8M0060051 8M0050655, 8M0048556, 828123T33, 828123T31, 828123T28, 828123T27, 828123T24, 828123T21 Black
2 END CAP ASSEMBLY 1100-8M0060381
3 SCREW, (M8 x 50) 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570
4 O-RING 25-67206001
5 O-RING 25-67206001
6 SCREW, (M6 x 20) 10-85593920
7 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
8 NOT SOLD SEPARATE, Piston Assembly NSS
9 RING, Lock 53-8348101
10 REED PLATE ASSEMBLY 835088A10 835088A 4
11 O-RING, (3.489 x .070) 25-67207
12 O-RING, (2.739 x .070) 25-832804
13 SEAL 26-828225
14 HEAD KIT, Compressor 8M0073890
15 FITTING, Straight 22-8307535
16 SCREW, (M8 x 35 MM) 10-82127335
17 SCREW, Nylon, push in 10-8M0037204
18 CLIP 54-22875
19 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
20 FITTING, Check Valve 21-428641
21 FITTING 22-856744 22-856744 1
22 FITTING, Straight (.125-27) 22-16604
23 O-RING, (.468 x .078) 25-831985 25-885187
24 SENSOR ASSEMBLY, Temperature 13536A14
25 RETAINER 137151
26 SCREW, (M8 x 14) 10-81893414
27 PLUG, Pipe (.125-27) Brass 22-390721
28 SCREW, (M6 x 12) Comment: 225 10-85593912
28 SCREW, (M6 x 20) Comment: 250 10-85593920
29 PULLEY Comment: 225 8M0175171
29 PULLEY Comment: 250 8M0138680
30 SCREW, (M8 x 50) 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570
31 WASHER Comment: 250 12-884594
32 FITTING 22-151331
- O-RING KIT 25-832804A03 25-832804A 1

Air Handler

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Air Handler:

Mercury 225 PRO XS (3.0L DFI) Air Handler Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY Comment: SN# 1B973743 & Below 878112T08 8M0071215 SN# 1B973743 & Below
- AIR HANDLING ASSEMBLY Comment: SN# 1B973744 & Up 8M0075814
1 ADAPTOR PLATE 858541T4
2 GASKET 27-841220
3 REED BLOCK ASSEMBLY 840418T04 840418T 2
4 REED PETAL ASSEMBLY 34-840445A04 34-840445A 3
5 SCREW, (M3 x 5) 10-849038 10-849039
6 REED PLATE 840447
7 SCREW, (M6) 10-8555252
8 BUSHING 23-855364
9 GROMMET 25-855362001 25-855362
10 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
11 SCREW, (M8 x 35) 10-81893435
12 BRACKET 8M0001447
13 PLENUM KIT, Air 858708T1
14 GASKET 27-804679004 27-804679 3
15 SCREW, (M4 x 16) 10-883942
16 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
17 O-RING 25-855426
18 PUMP ASSEMBLY, Oil 8M0185614
19 SENSOR, MAP 854445
20 BRACKET, MAP Sensor 884522 804873, 841095
21 SCREW, (M6 x 16) 10-1993716
22 SENSOR ASSEMBLY 8M0148668
23 O-RING, (1.78 mm x .08 mm) 25-896699 25-888814
24 THROTTLE BODY ASSEMBLY 841194T04 841194T03
25 BUSHING 23-891774
26 LEVER KIT, Throttle 853659A01
27 LEVER ASSEMBLY, Throttle 858851A03
28 ROLLER 8M0072162 889610, 840968
29 WASHER, (.203 x .500 x .032) 12-8M0204666
30 NUT, Stainless Steel 8-32,11-826709104 11-846115
31 SCREW, Special 10-889354
32 WASHER, Cupped 12-881991
33 WASHER, Spool 12-881992
34 LOCKWASHER, External 10,13-69432
35 SCREW, (M6 x 40) 10-82130040
36 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
37 COVER ASSEMBLY 8M0111168
38 GROMMET 25-86361
39 GROMMET, (.88 Inside Diameter) 25-13467
40 GROMMET 25-8M0153609
41 DECAL, Caution-Start in Gear 37-881865 37-825064
42 ATTENUATOR, Air 854343T11 854343T10
43 SCREW, (M6 x 50) 10-82130050
44 SCREW, (M6 x 40) 10-82130040
45 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
46 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
47 CLAMP 54-858902
48 SENSOR ASSEMBLY, Pitot 881879T25 881879A16
49 CLIP, (.865) 54-883066
50 SENSOR, Pressure (0 - 100 PSI) 881879T11 881879011, 881879A 6
51 FITTING 22-8M0207782
- GASKET SET, Powerhead 27-841220A03 27-832933A05
- POWERHEAD ASSEMBLY Comment: 225 61-843034A07 61-843034A05, 61-843034B05 225
- POWERHEAD ASSEMBLY Comment: 250 61-841017A52 61-841017A51, 61-841017A50, 61-841017A04, 61-841017A03 250

Air Hoses

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Air Hoses:

Mercury 225 PRO XS (3.0L DFI) Air Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 ELBOW 22-856842
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 TUBING, (.312) (70.00 Inches Bulk) (Cut to 8 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
4 CLAMP, Hose (15.3) 54-8M0214964
5 HOSE ASSEMBLY 32-8567631
6 HOSE, Air By-Pass 32-889314
7 HOSE ASSEMBLY, Air Balance 32-804829 32-889313
- O-RING KIT 804532 25-803987
8 HOSE/SLEEVE 32-8M0116380 32-8M0050102, 32-888827
9 FITTING, 90 Degree - Brass (.125-27) 22-875271
10 HOSE, Molded 32-887630
- POWERHEAD ASSEMBLY Comment: 225 61-843034A07 61-843034A05, 61-843034B05 225
- POWERHEAD ASSEMBLY Comment: 250 61-841017A52 61-841017A51, 61-841017A50, 61-841017A04, 61-841017A03 250

Bottom Cowl

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Bottom Cowl:

Mercury 225 PRO XS (3.0L DFI) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL, Port 100-8M0107324 113-850302A07
2 PLUG 854367001 854367
3 BOTTOM COWL, Starboard 100-8M0107323 113-850301A07
4 GASKET KIT 27-889246A97
5 SCREW, (M6 x 40) 10-82130040
6 SCREW, (M6 x 75) 10-824868
7 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
8 FRONT HANDLE 8M0053903 850684F 1
9 BUSHING 23-335891
10 O-RING, (.614 x .070) 25-48462
11 PAWL 8219423
12 WASHER, (.281 x .734 x .063) 12-69057
13 NUT, (M6) Stainless Steel 11-401366
14 SCREW, (#10-16 x .625) 10-8214281
15 CLIP 54-822873
16 SWITCH, Trim 87-8M0235191
17 RIGGING KIT 32-842756T01
18 BRACKET 842744002
19 SCREW, (M6 x 12) 10-82130012
20 COUPLER 843185T02
21 HOSE 32-842756005 32-842756T05
22 COUPLER 843174002 843174T02
23 SCREW, (#10 x 1.50) 10-47994
24 HANDLE 852361T02
25 SEAL 8M0109222
- DECAL, Bottom Cowl Comment: (Strip of 5) SN# 1B913348 & Below 37-854700
- DECAL, Strips Comment: SN# 1B913349 THRU 1B934307 37-8M0063389
- DECAL, Belt Line Comment: SN# 1B934308 & Up 37-8M0072981

Coil Plate

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Coil Plate:

Mercury 225 PRO XS (3.0L DFI) Coil Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, Coil Mounting 884272T
2 COIL KIT 300-8M0077471 300-879984T01, 339-879984A 1, 339-879984T00
3 SCREW, (M6 x 30) 10-82129130
4 CABLE SET 84-881908T 84-821945T74, 84-821945T65
5 CABLE ASSEMBLY, Braided 84-858414A1
6 SCREW, (M6 x 10) 10-82129110
7 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
8 GROMMET 25-833155
9 BUSHING 23-8502341
10 SENSOR, Pressure 881879T26 881879A20, 881879A19
11 FITTING 22-8M0207782
12 CLIP, (.865) 54-883066
13 TUBING, (52.00 Inches Bulk) (Cut to 18 Inches) 32-85978571
14 HARNESS ASSEMBLY, Coil Comment: (Design I) SN# 1B757090 & Below 84-892972T04
15 HARNESS ASSEMBLY, Coil Comment: (Design II) SN# 1B757091 & Up 84-892972T05
16 J CLIP Comment: (Design II) SN# 1B757091 & Up 54-54457
17 CLIP Comment: (Also included with 892972T04) 54-879962
18 FITTING 22-881866 22-859432
19 TEE, Fitting 22-875207
20 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
21 J CLIP 54-8M0024808
22 SPARK PLUG, (NGK#IZFR6J-11) 33-843220Q 33-843220001, 33-8M0037136, 33-8M0048674, 33-8M0051514
23 TUBING, (52.00 Inches Bulk) (Cut to 5 Inches) 32-85978571
24 TUBING, (72.00 Inches Bulk) (Cut to 52 Inches) 32-85944975
25 SCREW, (M8 x 35) 10-81893435
26 WASHER 12-4002318

Crankshaft, Pistons and Connecting Rods

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Crankshaft, Pistons and Connecting Rods:

Mercury 225 PRO XS (3.0L DFI) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 482-842753A02 482-9784A14
2 WEAR SLEEVE 830882
3 BEARING, Ball (Lower) 30-67923T
4 RING 53-67446
5 RING, Seal 39-843198T01 39-843198001, 39-816106
6 KEY, Woodruff 28-91800
7 O-RING, (.859 x .139) 25-35126
8 BEARING/RACE KIT 31-88270A02
9 BEARING ASSEMBLY 31-88269T
10 PISTON ASSEMBLY Comment: (Starboard) 2720-843199T13 2720-843199T03, 2720-842987T03, 2720-843199T08 (Starboard)
10 PISTON ASSEMBLY Comment: (Port) 2720-842986T03 2720-843200T13, 2720-843200T03, 2720-843200T08 (Port)
11 RING 40-841202
12 RING SET, Piston 39-858772A02
13 CONNECTING ROD ASSEMBLY 647-879148T74
14 SCREW, (.375-24 x 1.250) 10-94320
15 BEARING ASSEMBLY 31-844338A01 31-43012A04
16 THRUST WASHER 12-88263
17 BEARING, Needle 29-8M0204715
18 BEARING ASSEMBLY (Upper) 31-816773A2
19 SEAL 26-859093 26-815449
20 O-RING, (1.989 x .070) 25-823683 25-64067
- GASKET SET, Powerhead 27-841220A03 27-832933A05
- POWERHEAD ASSEMBLY Comment: 225 61-843034A07 61-843034A05, 61-843034B05 225
- POWERHEAD ASSEMBLY Comment: 250 61-841017A52 61-841017A51, 61-841017A50, 61-841017A04, 61-841017A03 250

Cylinder Block and End Cap

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Cylinder Block and End Cap:

Mercury 225 PRO XS (3.0L DFI) Cylinder Block and End Cap Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY Comment: 225 885-899162A06 885-9811T92 225
1 CYLINDER BLOCK ASSEMBLY Comment: 250 885-9811T72
2 SCREW, (M8 x 40) 10-81893440
3 BRACKET 8M0111325
4 STUD, (M10 x 1.5 x 64) 16-903509
5 STUD, (M10 x 1.5 x 155) 16-8154431
6 PIN, Dowel (.250 x .625) 17-63779
7 CHECK VALVE 21-8781051
8 PIN 17-8M0036405 17-67296
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 CONNECTOR 22-8245021
11 SCREW, (M8 x 35) 10-81893435
12 SCREW, (M10 x 80) 10-82446180
13 DEFLECTOR 8248577
14 SCREW, (M6 x 10) 10-82494810
15 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
16 NUT, (M10) Stainless Steel 11-4013610
17 SENSOR 8M0082988 8M0030022, 828358 2
18 SCREW, (M5 x 16) Stainless Steel 10-40011107
19 END CAP ASSEMBLY 1171-9787A4
20 O-RING, (3.237 x .103) 25-62700
21 SEAL 26-8308981
22 SCREW, (M6 x 20) 10-82130020
23 SCREW, (M6 x 12) 10-82130012
24 BUSHING 23-421581
25 PIN, Special (1.5 Inches) 8215832
26 CYLINDER HEAD ASSEMBLY, Starboard Comment: 225 900-841021A06
26 CYLINDER HEAD ASSEMBLY, Port Comment: 225 900-841020A06
26 CYLINDER HEAD ASSEMBLY, Starboard Comment: 250 900-841021A08 900-841021A04, 900-841021A 2 250
26 CYLINDER HEAD ASSEMBLY, Port Comment: 250 900-841020A08 900-841020A04, 900-841020A 2 250
27 SEAL 818574
28 SEAL 884391
29 SCREW, (M8 x 50) 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570
30 THERMOSTAT, 54 Degree C/130 Degree F 8M0057307 885599004, 885599003, 885599 1
31 GASKET 27-8503181
32 COVER, Port 887601002 887601
32 COVER, Starboard 887602002 887602
33 SCREW, (M6 x 25) 10-82130025
34 PLUG, Pipe (.125-27) Brass 22-328022
35 SENSOR ASSEMBLY 8M0148668
36 O-RING, (1.78 mm x .08 mm) 25-896699 25-888814
37 PLATE ASSEMBLY 857186T02 857186A 1
38 MOUNT 23-855729
39 SCREW, (M10 x 45) 10-82130145
40 GROMMET 25-19565002
41 WASHER 12-855725
42 J CLIP 54-8M0024808
43 CLAMP 54-858424
44 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
45 SCREW, (M6 x 16) 10-82130016
46 J CLIP 54-858951
- POWERHEAD ASSEMBLY Comment: 225 61-843034A07 61-843034A05, 61-843034B05 225
- POWERHEAD ASSEMBLY Comment: 250 61-841017A52 61-841017A51, 61-841017A50, 61-841017A04, 61-841017A03 250
- GASKET SET, Powerhead 27-841220A03 27-832933A05

Drivehshaft Housing and Exhaust Tube

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Drivehshaft Housing and Exhaust Tube:

Mercury 225 PRO XS (3.0L DFI) Drivehshaft Housing and Exhaust Tube Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft - Long 3518-832937A06 3518-832937A05, 3518-832937A 3, 3518-832937A 4
1 HOUSING ASSEMBLY, Driveshaft - X/XX-Long 3519-832938A06 3519-832938A 5
2 STUD, (M12 x 1.75 x 52) 16-8M0008031 16-856983, 16-822257
3 SCREW, (M12 x 35 MM), External Hex 10-8M0102995 10-8M0071178, 10-885528 35
3 SCREW, (M12 x 35), Internal Hex Comment: Torque Master 10-892860 10-40091 35 Torque Master
4 GROMMET 25-8331231
5 WASHER, (.500 x .810 x .090) Stainless Steel 12-856982
6 NUT, (M12) 11-896895 11-857008
7 PLUG 19-64649
8 BOLT, (M14 x 178) 10-898834 10-815431002, 10-815431
9 CABLE ASSEMBLY, Ground 88238A10
10 WASHER, (.562 x 2.00 x .125) 12-815432
11 WASHER, (1.25 x 2.00 x .19) Comment: 225 Long/225 and 250 X-Long 12-8154331
12 MOUNT Comment: 225 Long/225 and 250 X-Long 8137711
12 MOUNT Comment: 250 Long 8M0055931 840361T, 840361 250 Long
13 WASHER 12-825190
14 NUT, (M14) 11-896602 11-815434, 11-815434002
15 CLAMP, When Depleted Order Design II Kit 879150A90 Comment: Design I SN# 1B775625 & Below 8186442
16 SCREW, (M8 x 40) 10-8M0084475 10-8M0033179
17 LOCKWASHER, Internal Tooth 13-72521
18 COVER, Lower Mount, When Depleted Order Design II Kit 879150A90 Comment: Design I SN# 1B775625 & Below 8M0001136 818645F 1 Design I SN# 1B775625 & Below
19 SCREW, (#10-16 x .440) Comment: Design I SN# 1B775625 & Below 10-69079
20 SEAL 8329321
21 TUBE ASSEMBLY, Exhaust Comment: SN# 1B973743 & Below 833116A19 833116A17 SN# 1B973743 & Below
21 TUBE ASSEMBLY, Exhaust Comment: SN# 1B973744 & Up 8M0075819
22 STRAINER Comment: SN# 1B973743 & Below 35-8M0026113 35-852405 2 SN# 1B973743 & Below
22 STRAINER Comment: SN# 1B973744 & Up 35-8M0026113 35-852405 2 SN# 1B973744 & Up
23 SCREW, (M8 x 35) 10-81893435
24 TUBE, Water Comment: (Long) 32-8M0042785 32-832941 7 (Long)
24 TUBE, Water Comment: (X-Long) 32-8M0042786 32-832941 8 (X-Long)
25 SEAL 832940001 832940
26 CLAMP 8329391
27 SCREW, (.250-20 x .500) Stainless Steel 10-41508
28 SCREW, (M8 x 35) 10-81893435
29 WASHER 12-847541
30 COVER KIT, Lower Mount Comment: Design II SN# 1B775626 & Below 879150A90
31 COVER, Lower Mount Comment: Design II SN# 1B775626 & Up 100-8M0148785
32 CLAMP Comment: Design II SN# 1B775626 & Up 100-8M4501003
33 SCREW, (#10-16 x .440) Comment: Design II SN# 1B775626 & Up 10-69079

Electrical Plate Components, SN# 1B884207 and below

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Electrical Plate Components, SN# 1B884207 and below:

Mercury 225 PRO XS (3.0L DFI) Electrical Plate Components, SN# 1B884207 and below Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Electrical Plate Assembly-Complete NSS
1 PLATE 899071T01 899071T
2 CLIP, Tie Strap 54-899145
3 SCREW, (M6 x 14) 10-82129114
4 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
5 RELAY ASSEMBLY 8M0207773
6 BRACKET 828102
7 GROMMET 25-818967
8 BUSHING 23-8M0214955
9 SCREW, (M6 x 25 MM) 10-82129125
10 HARNESS ASSEMBLY, Engine 84-892971T05
- FUSE, Mini - Yellow - 20 Ampere 88-832969T20 88-832969 20
- FUSE, Mini - Gray - 2 Ampere 88-8M0207797
- FUSE, Mini - Tan - 5 Ampere 88-832969T05 88-832969 5
- HARNESS ASSEMBLY, Direct Injector 879346A49 84-858781A 2
- HARNESS ASSEMBLY, Fuel Injector 879346A50 84-858780A 2
- HARNESS ASSEMBLY, Alternator 84-881262A2
- HARNESS ASSEMBLY, Throttle Position Sensor 879346A41 84-878073A 2
11 HOT STUD ASSEMBLY 85-875302A1
12 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
13 WASHER 12-85172
14 CABLE ASSEMBLY, Black 84-93388T21
15 CABLE ASSEMBLY, (8.50 Inches) 84-93388A17
16 HARNESS ASSEMBLY, Fuse - 100 Ampere 84-878231A6
17 LOCKWASHER, (.312) 13-53166
18 NUT, (M8) Stainless Steel 11-400213
19 CABLE ASSEMBLY, Battery - Positive 84-88439A46
20 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
21 GROMMET 25-822179
22 BUSHING 23-8M0214955
23 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
24 NUT, Brass 10-32,11-45076
25 CAP NUT, 10-32,11-813938
26 NUT, (.312-18) 11-8M0204668
27 HARNESS ASSEMBLY, Trim 84-819514T26

Electrical Plate Components, SN# 1B884208 and up

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Electrical Plate Components, SN# 1B884208 and up:

Mercury 225 PRO XS (3.0L DFI) Electrical Plate Components, SN# 1B884208 and up Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Electrical Plate Assembly-Complete NSS
1 PLATE 899071T01 899071T
2 CLIP, Tie Strap 54-899145
3 SCREW, (M6 x 14) 10-82129114
4 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
5 RELAY ASSEMBLY 8M0207773
6 BRACKET 828102
7 GROMMET 25-818967
8 BUSHING 23-8M0214955
9 SCREW, (M6 x 25 MM) 10-82129125
10 HARNESS ASSEMBLY, Engine 84-8M0065142
- FUSE, Mini - Yellow - 20 Ampere 88-832969T20 88-832969 20
- FUSE, Mini - Gray - 2 Ampere 88-8M0207797
- FUSE, Mini - Tan - 5 Ampere 88-832969T05 88-832969 5
- HARNESS REPAIR KIT, Direct Injector 879346A49 84-858781A 2
- HARNESS REPAIR KIT, Fuel Injector 879346A50 84-858780A 2
- HARNESS ASSEMBLY, Alternator 84-881262A2
- HARNESS ASSEMBLY, Throttle Position Sensor 879346A41 84-878073A 2
11 HOT STUD ASSEMBLY 85-875302A1
12 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
13 WASHER 12-85172
14 CABLE ASSEMBLY, Black 84-8M0030525
15 CABLE ASSEMBLY, (8.50 Inches) 84-93388A17
16 HARNESS ASSEMBLY, Fuse - 100 Ampere 84-878231A6
17 LOCKWASHER, (.312) 13-8M0204647
18 NUT, (M8) Stainless Steel 11-400213
19 CABLE ASSEMBLY, Battery - Positive 84-88439A46
20 SOLENOID, Starter 825096T01 89-825096T, 89-825096, 89-95642M
21 SCREW, (M6 x 10) 10-82129110
22 BRACKET 8M0010250 95643M
23 BRACKET, Solenoid 8M0024801
24 BRACKET 858953
25 NUT, (M6) Stainless Steel 11-401386
26 HARNESS ASSEMBLY, Trim 84-8M0065143

Exhaust Plate

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Exhaust Plate:

Mercury 225 PRO XS (3.0L DFI) Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 832935A17 832935A16, 832935A15, 832935A14
2 GASKET 27-832933006
3 GASKET (Lower) 27-832934006
4 SEAL 8M0043157 823805 1
- FITTING ASSEMBLY, Flush 22-832076A1
5 FITTING, Check Valve 22-8320761
6 O-RING, (.299 x .103) 25-30641
7 CHECK VALVE 8219631
8 CHECK VALVE ASSEMBLY, Drain 21-817519A1
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 FITTING 22-887603
11 COVER ASSEMBLY (Includes Reference #18) 65663A2
12 SCREW, (M8 x 35) 10-81893435
13 CARRIER 814190
14 GROMMET 25-814191
15 POPPET 814189
16 SPRING, (Black) 24-64878
17 PLATE ASSEMBLY 65664A1
18 GASKET 27-88907003
19 DIAPHRAGM 648771
20 WASHER 12-76451
21 SCREW, (#10-16 x .750) 10-69570
22 COUPLING 43585
23 GROMMET 25-822002
24 FITTING 22-94848
25 SCREW, (M8 x 35) 10-81893435
26 BOOT KIT, Idle Exhaust 850306A04 850306 1
27 PLATE 888910
28 SCREW, (M5 x 12) 10-82239312
29 PLUG 19-821908
30 WASHER 12-821915
31 FLUSH HOSE KIT (Inlet) 32-859626A1
32 FITTING 22-8596001
33 CLAMP, (28.6) 54-850896
34 FITTING, Tell-Tale 22-8M0077650 821904
35 STRAINER 35-8348084
36 GROMMET 25-12602002
37 BUSHING 23-48237
- GASKET SET, Powerhead 27-841220A03 27-832933A05

Flywheel/Alternator

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Flywheel/Alternator:

Mercury 225 PRO XS (3.0L DFI) Flywheel/Alternator Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR 8M6013461
2 SPRING 24-8523742
3 NUT 11-400636
4 ARM TENSIONER ASSEMBLY 856815T2
5 SCREW, (M10 x 50) 10-82130150
6 STUD, M10x92 16-8M0063255
7 BUSHING 23-8568941
8 PULLEY ASSEMBLY 8M6005030
9 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
10 BELT 57-828507Q5
11 FLYWHEEL ASSEMBLY 283-859619T04
12 DAMPER 888842T02
13 SCREW, (M8 x 20) 10-8M0143223
14 WASHER, Thermostat 12-47533
15 NUT, (M6) Stainless Steel 11-401386
16 CABLE ASSEMBLY, To Block 84-856583A5
17 WASHER 12-4002319
18 WASHER 12-4002320
19 SCREW, (M6 x 12) 10-82130012
20 NUT, (M16) 11-42979
21 WASHER, (.641 x 1.250 x .190) 12-33001
22 PLUG, Yellow 19-45907

Fuel Pump

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Fuel Pump:

Mercury 225 PRO XS (3.0L DFI) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360T74
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 NOT SOLD SEPARATE, Gasket-Boost NSS
11 NOT SOLD SEPARATE, Gasket-Pulse NSS
12 O-RING, (.301 x .070) 25-8M0204683
13 PLATE 987752
14 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
15 SCREW, (M5 x 40), Fuel Pump 10-82104540
16 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
17 BASE 144303
18 FITTING, Elbow 45 Degree (1.25) 22-782792
19 ELBOW 22-888493
20 CONNECTOR 22-822769
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) 32-8M0043979 32-856822A 2
- GASKET SET, Powerhead 27-841220A03 27-832933A05

Fuel System

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Fuel System:

Mercury 225 PRO XS (3.0L DFI) Fuel System Diagram
Position No. Part Name OEM Number Supersedes
- FUEL RAIL ASSEMBLY, Complete 8M0185156
1 NOT SOLD SEPARATE, Fuel Rail (Port) NSS
2 NOT SOLD SEPARATE, Fuel Rail (Starboard) NSS
3 CLAMP 54-804830
4 SCREW PACKAGE, (2 Per)(M5 x 10) 10-804525001 804525
5 VALVE ASSEMBLY, (.375 Inch Diameter) 8M0047053 883542, 804838A 1
6 O-RING KIT 25-804840
7 CAP, Shrader Valve - Brass 22-805515 19-804839001, 19-804839
8 PLUG 19-804835
9 CLAMP 8M0041097
10 CLAMP 54-8048311
11 INJECTOR 8M0222157
12 O-RING KIT 25-804530
13 O-RING KIT 25-804529
14 CLAMP 804522
15 O-RING KIT (16 per Kit 804532 25-803987
16 CLAMP 54-804832
17 SCREW PACKAGE, (M5 x 16) (2 Per) 804526
18 COVER 804535001 804535
19 SPRING 24-804534001
20 DIAPHRAGM ASSEMBLY 804533
21 O-RING 25-804536
22 FITTING 22-804836
23 HOSE 32-804827 32-889312
24 HOSE, Fuel Supply 32-889310
25 HOSE, Fuel By Pass 32-889311
NS O-RING KIT 25-804840
26 SEAL, Fuel Director 26-888852
27 INJECTOR ASSEMBLY, Air 8M6001744 8M0065917, 884595A01, 884595A 1, 884595A02
28 SEAL KIT 26-804875 26-835083
29 WASHER, Injection Comment: SN# 1B934307 & Below 12-859404002
29 WASHER ASSEMBLY, Cupped Comment: SN# 1B934308 & Up 12-828694A1
30 CLIP 828791
31 STUD, (M10 x 91) 16-8M0063255
32 NUT, (M10) Brass/Nickel Plated 11-826292
33 CLAMP, Hose (15.3) 54-8M0214964
34 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) 32-8M0043979 32-856822A 2
35 CONNECTOR 22-822769
36 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
37 CLIP, Tie Strap 54-899145

Gear Housing, Driveshaft

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing, Driveshaft:

Mercury 225 PRO XS (3.0L DFI) Gear Housing, Driveshaft Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete - Standard - Long 1600-880686A43 1600-880686T29
- GEAR HOUSING ASSEMBLY, Complete - Standard - X Long 1600-880686A44 1600-880686T33
1 GEAR HOUSING ASSEMBLY, Basic, Used with 5/16 Inch Shift Crank 1600-880687T01
1 GEAR HOUSING ASSEMBLY, Basic, Used with 1/4 Inch Shift Crank 1600-8M0056631
2 FILLER BLOCK 8M0010459
3 PIN, Dowel - Without Hole (.375 x .625) 17-43044
4 ANODE 97-826134Q 826134, 826134A 1
5 SCREW, (M6 x 40) 10-4000333
6 NUT, (M6) Stainless Steel 11-401386
7 PLUG ASSEMBLY, (.375-16 x .250) 10-79953A04
8 SEAL 26-8M0204693
9 ANODE KIT Comment: Mercury 97-76214T5
9 ANODE KIT Comment: Quicksilver 97-76214Q5
10 SCREW, (.437-14 x 1.750) 10-8M0204686
11 COVER ASSEMBLY Comment: Design-I 8M0047129 880703A 1 Design-I
11 COVER ASSEMBLY Comment: Design-II 8M0047129 880703A 1 Design-II
12 FITTING Comment: Design-I and II 22-881866 22-859432 Design-I and II
13 O-RING, (799 x .103) Comment: Design-I and II 25-896522
14 SEAL, Oil Comment: Design-I and II 26-8M0204708
15 RETAINING RING Comment: Design-II 53-8M0046563
16 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
17 WASHER 12-77674
18 GASKET 27-880729
19 SHIFT SHAFT 824145
20 NOT SOLD SEPARATE, Pinion Gear Comment: Part of 43-892595A04 NSS
21 NUT, (.625-18) 11-35921
22 WASHER 12-92721
23 BEARING ASSEMBLY, Roller 31-42647A1
24 DRIVESHAFT, Long 45-895079T
24 DRIVESHAFT, X-Long 45-895080T
25 KEY, Also a Component of Water Pump Housing 28-8M0204723
26 SHIM/BEARING ASSEMBLY Comment: SN# 1B792549 & Below 15-884327A02
27 SHIM ASSEMBLY 15-8M0063268
28 NOT SOLD SEPARATE, Roller Bearing Assembly Comment: SN# 1B792549 & Below NSS
29 NOT SOLD SEPARATE, Cup Comment: SN# 1B792549 & Below NSS
30 NOT SOLD SEPARATE, Roller Bearing Assembly Comment: SN# 1B792549 & Below NSS
31 NOT SOLD SEPARATE, Cup Comment: SN# 1B792549 & Below NSS
32 RETAINER 8245191
33 HOUSING, Water Pump-Complete 817275A09
34 SEAL KIT 26-861415A1
35 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
36 IMPELLER 47-43026T2
37 FACEPLATE 8M0204709
38 RING, Retaining 53-880719
39 CARRIER ASSEMBLY, Oil Seal 8M0007131 888909A 1
40 O-RING, (2.175 x .103) 25-8M0142854
41 NOT SOLD SEPARATE, Oil Seal NSS
42 NOT SOLD SEPARATE, Oil Seal NSS
43 GASKET 27-8172771
44 GASKET 27-8M0142616
45 COUPLING ASSEMBLY 832942A1
46 O-RING, (1.046) 25-8M0204654
47 O-RING, (.796 x .139) 25-8M0204645
48 COUPLING 43585
49 BEARING ASSEMBLY, Roller/Cup Comment: SN# 1B792550 & Up 31-8M0146566
50 NOT SOLD SEPARATE, CUP Comment: SN# 1B792550 & Up NSS
51 SHIM SET Comment: SN# 1B792550 & Up 15-8M0053110
52 BEARING, Tapered Roller Comment: SN# 1B792550 & Up 31-8M0146553
53 NOT SOLD SEPARATE, CUP Comment: SN# 1B792550 & Up NSS
- SEAL KIT, Gear Housing 26-830749A01
- REPAIR KIT, Water Pump-Upper 817275A08

Gear Housing, Driveshaft, Torque Master 2, SN-1B97344 & up

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing, Driveshaft, Torque Master 2, SN-1B97344 & up:

Mercury 225 PRO XS (3.0L DFI) Gear Housing, Driveshaft, Torque Master 2, SN-1B97344 & up Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete, Long 1600-8M0228610
1 GEAR HOUSING ASSEMBLY, Basic 1600-8M0075791
2 FILLER BLOCK 8M0010459
3 PIN, Dowel - Without Hole (.375 x .625) 17-43044
4 ANODE 97-826134Q 826134, 826134A 1
5 SCREW, (M6 x 40) 10-4000333
6 NUT, (M6) Stainless Steel 11-401386
7 PLUG ASSEMBLY, (.375-16 x .250) Comment: Vent 10-79953A04
8 SEAL 26-8M0204693
9 ANODE KIT Comment: Mercury 97-76214T5
9 ANODE KIT Comment: Quicksilver 97-76214Q5
10 SCREW, (.437-14 x 1.750) 10-8M0204686
11 COVER ASSEMBLY 8M0047129 880703A 1
12 FITTING 22-881866 22-859432
13 O-RING, (799 x .103) 25-896522
14 SEAL, Oil 26-8M0204708
15 RETAINING RING 53-8M0046563
16 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
17 WASHER 12-77674
18 GASKET 27-880729
19 SHIFT SHAFT 824145
20 NOT SOLD SEPARATE, Pinion Gear Comment: Part of 43-892595A04 NSS
21 NUT, (.625-18) 11-35921
22 WASHER 12-92721
23 BEARING ASSEMBLY, Roller 31-42647A1
24 DRIVESHAFT, Long 45-895079T
25 KEY, Also a Component of Water Pump Housing 28-8M0204723
26 SHIM SET 15-8M0053110
27 SHIM SET 15-8M0063268
28 BEARING, Tapered Roller 31-8M0146553
29 NOT SOLD SEPARATE, Cup NSS
30 BEARING ASSEMBLY, Roller/Cup 31-8M0146566
31 NOT SOLD SEPARATE, Cup NSS
32 RETAINER 8245191
33 HOUSING, Water Pump-Complete 817275A09
34 SEAL KIT 26-861415A1
35 SCREW, (M6 x 20) Stainless Steel 10-8M0204741
36 IMPELLER 47-43026T2
37 FACEPLATE 8M0204709
38 RING, Retaining 53-880719
39 CARRIER ASSEMBLY, Oil Seal 8M0007131 888909A 1
40 O-RING, (2.175 x .103) 25-8M0142854
41 NOT SOLD SEPARATE, Oil Seal NSS
42 NOT SOLD SEPARATE, Oil Seal NSS
43 GASKET 27-8172771
44 GASKET 27-8M0142616
45 COUPLING ASSEMBLY 832942A1
46 O-RING, (1.046) 25-8M0204654
47 O-RING, (.796 x .139) 25-8M0204645
48 COUPLING 43585
- SEAL KIT, Gear Housing 26-8M0077244
- REPAIR KIT, Water Pump-Upper 817275A08

Gear Housing, Driveshaft, TorqueMaster, SN-1B973743 & below

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing, Driveshaft, TorqueMaster, SN-1B973743 & below:

Mercury 225 PRO XS (3.0L DFI) Gear Housing, Driveshaft, TorqueMaster, SN-1B973743 & below Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (Long)(1.75:1)(Black) Comment: SN# 1B935221 & Below 1689-842739T13 1689-842739T02, 1689-842739T05, 1689-842739T04, 1689-842739T12, 1689-842739T08 SN# 1B935221 & Below
- GEAR HOUSING ASSEMBLY, Complete (Long)(1.75:1)(Silver) Comment: SN# 1B935222 & Up 1689-8M0072952
- GEAR HOUSING ASSEMBLY, Complete (XLong)(1.75:1)(Black) Comment: SN# 1B935221 & Below 1689-842739T15 1689-842739T07, 1689-842739T14, 1689-842739T06 SN# 1B935221 & Below
- GEAR HOUSING ASSEMBLY, Complete (XLong)(1.75:1)(Silver) Comment: SN# 1B935222 & Up 1689-8M0072953
1 GEAR HOUSING ASSEMBLY, Basic (Black) Comment: SN# 1B935221 & Below 1689-842739T16 1689-842739T03 SN# 1B935221 & Below
1 GEAR HOUSING ASSEMBLY, Basic (Silver) Comment: SN# 1B935222 & Up 1689-8M0228609
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 ANODE 97-826134Q 826134, 826134A 1
5 SCREW, (M6 x 40) 10-4000333
6 NUT, (M6) Stainless Steel 11-401386
7 BEARING ASSEMBLY, Roller 31-42647A1
8 PIN, Dowel - Without Hole (.375 x .625) 17-43044
9 SCREW KIT, Drain 10-79953Q04
10 SEAL 26-8M0204693
11 PITOT TUBE 859402
12 SEAL, Oil 26-8M0204708
13 FITTING 22-881866 22-859432
14 COVER 858934
15 GASKET 27-858935
16 O-RING, (799 x .103) 25-896522
17 SCREW, (M6 x 16) 10-1993716
18 SCREW, (M6 x 16) 10-1993716
19 NOT SOLD SEPARATE, Pinion Gear Comment: (Part of Forward Gear Kit) NSS
20 WASHER 12-92721
21 NUT, (.625-18) 11-35921
22 WASHER 12-77674
23 SHIFT SHAFT 824145
24 KEY 28-8M0204723
25 DRIVESHAFT Comment: (Long) 45-881938 45-858711 (Long)
26 SHIM ASSEMBLY 15-8M0063268
27 BEARING, Tapered Roller 31-8M0146553
28 NOT SOLD SEPARATE, Cup NSS
29 SHIM SET 15-42637A1
30 BEARING ASSEMBLY, Roller/Cup 31-8M0146566
31 NOT SOLD SEPARATE, Cup NSS
32 RETAINER 8245191
33 CARRIER ASSEMBLY 8M0192207
34 O-RING, (2.175 x .175) 25-8M0142854
35 SEAL, Oil 26-8M0214939
36 SEAL, Oil 26-8M0214939
37 SCREW, (M6 x 16) 10-1993716
38 HOUSING KIT, Water Pump 817275A1
39 SEAL KIT 26-816575A2
40 GASKET 27-430331
41 GASKET 27-8172771
42 FACEPLATE 8M0204709
43 IMPELLER 47-43026T2
44 COUPLING ASSEMBLY 832942A1
45 O-RING, (.796 x .139) 25-8M0204645
46 O-RING, (1.046) 25-8M0204654
- SEAL KIT, Gear Housing 26-816575A6

Gear Housing, Prop Shaft, Torque Master 2, SN-1B973744 & up

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing, Prop Shaft, Torque Master 2, SN-1B973744 & up:

Mercury 225 PRO XS (3.0L DFI) Gear Housing, Prop Shaft, Torque Master 2, SN-1B973744 & up Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete, Long 1600-8M0228610
1 GEAR HOUSING ASSEMBLY, Basic 1600-8M0075791
2 NOT SOLD SEPARATE, Plug NSS
3 CRANK, Shifter, 1/4 Pivot Pin 8M0220880
4 SPOOL ASSEMBLY 8M0235940
5 NOT SOLD SEPARATE, Spool NSS
6 COTTER PIN 18-469501
7 NOT SOLD SEPARATE, Sleeve Adjusting NSS
8 GEAR SET, Forward/Pinion 43-892595A04
9 SHIM SET 15-884328A01
10 BEARING ASSEMBLY, Roller 31-8M0142836
11 NOT SOLD SEPARATE, Cup NSS
12 RETAINING RING 53-8M0051043 53-23721
13 THRUST WASHER 12-8M0053823 12-892805
14 BEARING ASSEMBLY, Roller-Tappered 31-8M0142835
15 NOT SOLD SEPARATE, Cup NSS
16 CLUTCH 52-880714T01
17 SPRING 24-30893
18 PIN, Detent 17-828356
19 PROPELLER SHAFT 44-8M0140443
20 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
21 GEAR, Reverse 43-8M0118363
22 THRUST RING 880699
23 SPACER 23-8M0064306
24 CARRIER ASSEMBLY, Bearing 8M0075827
25 SHIM SET 15-8M0076745
25 WASHER, .020 12-8M0050423
25 WASHER, .022 12-8M0050424
25 WASHER, .024 12-8M0050425
25 WASHER, .026 12-8M0050427
25 WASHER, .028 12-8M0050428
25 WASHER, .030 12-8M0050429
25 WASHER, .032 12-8M0050430
25 WASHER, .034 12-8M0050431
25 WASHER, .036 12-8M0050432
25 WASHER, .038 12-8M0050433
25 WASHER, .040 12-8M0050434
25 WASHER, .042 12-8M0050435
25 WASHER, .044 12-8M0050436
25 WASHER, .046 12-8M0050437
25 WASHER, .048 12-8M0050438
25 WASHER, .050 12-8M0050439
26 BEARING, Ball 30-8M0142873
27 SEAL, Oil 26-8M0204700
28 BEARING ASSEMBLY, Tapered 31-8M0148319
29 NOT SOLD SEPARATE, Cup NSS
30 SEAL, Oil 26-8M0204700
31 O-RING, (3.850 x .210) 25-8M0142840
32 SCREW/SEAL KIT, .38 Inch Long Comment: Drain 10-880717A01
32 SCREW/SEAL KIT, .75 Inch Long Comment: Drain 10-8M0077071
33 SEAL 26-8M0204693
34 WASHER, Tab 14-8M0056265
35 RETAINER 8M0168577
- SEAL KIT, Gear Housing 26-8M0077244
- REPAIR KIT, Water Pump-Upper 817275A08

Gear Housing, Prop Shaft, TorqueMaster, SN-1B973743 & below

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing, Prop Shaft, TorqueMaster, SN-1B973743 & below:

Mercury 225 PRO XS (3.0L DFI) Gear Housing, Prop Shaft, TorqueMaster, SN-1B973743 & below Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete (Long)(1.75:1)(Black) Comment: SN# 1B935221 & Below 1689-842739T13 1689-842739T02, 1689-842739T05, 1689-842739T04, 1689-842739T12, 1689-842739T08 SN# 1B935221 & Below
- GEAR HOUSING ASSEMBLY, Complete (Long)(1.75:1)(Silver) Comment: SN# 1B935222 & Up 1689-8M0072952
- GEAR HOUSING ASSEMBLY, Complete (XLong)(1.75:1)(Black) Comment: SN# 1B935221 & Below 1689-842739T15 1689-842739T07, 1689-842739T14, 1689-842739T06 SN# 1B935221 & Below
- GEAR HOUSING ASSEMBLY, Complete (XLong)(1.75:1)(Silver) Comment: SN# 1B935222 & Up 1689-8M0072953
1 GEAR HOUSING ASSEMBLY, Basic (Black) Comment: SN# 1B935221 & Below 1689-842739T16 1689-842739T03 SN# 1B935221 & Below
1 GEAR HOUSING ASSEMBLY, Basic (Silver) Comment: SN# 1B935222 & Up 1689-8M0228609
2 PLUG 22-859403
3 SHIFT CRANK 8M0226861
4 SPOOL ASSEMBLY 8M0235940
5 NOT SOLD SEPARATE, Spool NSS
6 NOT SOLD SEPARATE, Sleeve NSS
7 NOT SOLD SEPARATE, Cotter Pin NSS
8 SHIM SET 15-47397A1
9 GEAR SET, Forward/Pinion 43-859321T04 43-828168T 3
10 BEARING ASSEMBLY 31-828437A2
11 NOT SOLD SEPARATE, Cup NSS
12 BEARING, Needle 31-30895T
13 RING, Retaining 53-856823
14 CLUTCH 52-848878T 52-848878, 52-840241
15 PIN, Detent 17-78909
16 PIN, Cross 17-848838
17 SPRING 24-78962
18 PROPELLER SHAFT 44-841978 44-844186
19 GEAR, Reverse 43-8M0192235
20 THRUST SPACER 23-8241081
21 BEARING, Ball 30-88957T
22 RING, Thrust 681001
23 O-RING, (3.850 x .210) 25-8M0142840
24 CARRIER ASSEMBLY, Bearing 848840A1
25 BEARING, Roller 31-817072
26 RING, Snap 53-817071
27 SEAL, Oil 26-815565
28 KEY 28-30281
29 SCREW KIT, Drain 10-79953Q04
30 SEAL 26-8M0204693
31 TAB WASHER 14-79447
32 RETAINER 8M2011027 79448
33 ANODE 97-76214Q5
34 SCREW, (.437-14 x 1.75) 10-66024
- SEAL KIT, Gear Housing 26-816575A6

Gear Housing, Propeller Shaft 2B014225 & below

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing, Propeller Shaft 2B014225 & below:

Mercury 225 PRO XS (3.0L DFI) Gear Housing, Propeller Shaft 2B014225 & below Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete - Standard - Long 1600-880686A43 1600-880686T29
- GEAR HOUSING ASSEMBLY, Complete - Standard - X Long 1600-880686A44 1600-880686T33
1 GEAR HOUSING ASSEMBLY, Basic, Used with 5/16 Inch Shift Crank 1600-880687T01
1 CRANK, Shifter, 1/4 Pivot Pin, Used with 1/4 Inch Shift Crank 8M0220880
2 NOT SOLD SEPARATE, Plug NSS
3 CRANK, Shifter, 5/16 Pivot Pin Comment: SN# 1B853027 & Below 896847A01 892075 SN# 1B853027 & Below
3 CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up 8M0220880
4 SPOOL ASSEMBLY 8M0235940
5 NOT SOLD SEPARATE, Spool NSS
6 COTTER PIN 18-469501
7 NOT SOLD SEPARATE, Sleeve Adjusting NSS
8 GEAR SET, Forward/Pinion 43-892595A04
9 SHIM SET 15-884328A01
10 BEARING ASSEMBLY, Roller 31-8M0142836
11 NOT SOLD SEPARATE, Cup NSS
12 RING, Retaining 53-8M0051043 53-23721
13 THRUST WASHER 12-8M0053823 12-892805
14 BEARING ASSEMBLY, Roller-Tappered 31-8M0142835
15 NOT SOLD SEPARATE, Cup NSS
16 CLUTCH 52-880714T01
17 SPRING 24-30893
18 PIN, Detent 17-828356
19 PROPELLER SHAFT 44-888530
20 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
21 GEAR, Reverse 43-8M0118363
22 THRUST RING 880699
23 SPACER, Thrust 23-891919001
24 CARRIER ASSEMBLY, Bearing 880696A08
25 SHIM SET 15-891936A01
26 BEARING, Ball 30-8M0142873
27 SEAL, Oil 26-8M0204700
28 BEARING ASSEMBLY, Tapered 31-8M0148319
29 NOT SOLD SEPARATE, Cup NSS
30 SEAL, Oil 26-8M0204700
31 O-RING, (3.850 x .210) 25-8M0142840
32 SCREW/SEAL KIT 10-880717A01
33 SEAL 26-8M0204693
34 KEYED WASHER 14-880697
35 RETAINER 8M2011027 79448
- SEAL KIT, Gear Housing 26-830749A01

Gear Housing, Propeller Shaft 2B014226 & up

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing, Propeller Shaft 2B014226 & up:

Mercury 225 PRO XS (3.0L DFI) Gear Housing, Propeller Shaft 2B014226 & up Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete - Standard - Long 1600-880686A43 1600-880686T29
- GEAR HOUSING ASSEMBLY, Complete - Standard - X Long 1600-880686A44 1600-880686T33
1 GEAR HOUSING ASSEMBLY, Basic, Used with 5/16 Inch Shift Crank 1600-880687T01
1 CRANK, Shifter, 1/4 Pivot Pin, Used with 1/4 Inch Shift Crank 8M0220880
2 NOT SOLD SEPARATE, Plug NSS
3 CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up 8M0220880
4 SPOOL ASSEMBLY 8M0235940
5 NOT SOLD SEPARATE, Spool NSS
6 COTTER PIN 18-469501
7 NOT SOLD SEPARATE, Sleeve Adjusting NSS
8 GEAR SET, Forward/Pinion 43-892595A04
9 SHIM SET 15-884328A01
10 BEARING ASSEMBLY, Roller 31-8M0142836
11 NOT SOLD SEPARATE, Cup NSS
12 RING, Retaining 53-8M0051043 53-23721
13 THRUST WASHER 12-8M0053823 12-892805
14 BEARING ASSEMBLY, Roller-Tappered 31-8M0142835
15 NOT SOLD SEPARATE, Cup NSS
16 CLUTCH 52-880714T01
17 SPRING 24-30893
18 PIN, Detent 17-828356
19 PROPELLER SHAFT 44-8M0140446
20 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
21 GEAR, Reverse 43-8M0118363
22 THRUST RING 880699
23 SPACER 23-8M0064306
24 SHIM SET 15-8M0076745
24 WASHER, .020 12-8M0050423
24 WASHER, .022 12-8M0050424
24 WASHER, .024 12-8M0050425
24 WASHER, .026 12-8M0050427
24 WASHER, .028 12-8M0050428
24 WASHER, .030 12-8M0050429
24 WASHER, .032 12-8M0050430
24 WASHER, .034 12-8M0050431
24 WASHER, .036 12-8M0050432
24 WASHER, .038 12-8M0050433
24 WASHER, .040 12-8M0050434
24 WASHER, .042 12-8M0050435
24 WASHER, .044 12-8M0050436
24 WASHER, .046 12-8M0050437
24 WASHER, .048 12-8M0050438
24 WASHER, .050 12-8M0050439
25 CARRIER ASSEMBLY, Bearing 8M0083392
26 BEARING, Ball 30-8M0142873
27 SEAL, Oil 26-8M0204700
28 BEARING ASSEMBLY, Tapered 31-8M0148319
29 NOT SOLD SEPARATE, Cup NSS
30 SEAL, Oil 26-8M0204700
31 O-RING, (3.850 x .210) 25-8M0142840
32 SCREW/SEAL KIT 10-880717A01
33 SEAL 26-8M0204693
34 KEYED WASHER 14-880697
35 RETAINER 8M2011027 79448
- SEAL KIT, Gear Housing 26-830749A01

Oiling System

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Oiling System:

Mercury 225 PRO XS (3.0L DFI) Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (38.00 Inches Bulk) (Cut to 11.50 Inches) 32-8M0054152 32-856060 65
2 TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) 32-8M0054152 32-856060 65
3 FILTER, Fuel 35-8M0207786
4 TUBING, (38.00 Inches Bulk) (Cut to 9 Inches) 32-8M0054152 32-856060 65
5 TANK, Oil 1200-8M0064075 1200-884525T 1
6 NOT SOLD SEPARATE, Decal-Reservoir NSS
7 GROMMET 25-855362001 25-855362
8 BUSHING 23-855364
9 SPACER 23-883050
10 SCREW, (.164-18 x .375) 10-58376
11 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
12 SWITCH 87-856156T04 87-856156A 4
13 HOSE 32-885553
14 FITTING 22-8M0207780
15 PLUG 19-887609
16 WASHER 12-4002318
17 SCREW, (M8 x 35) 10-81893435
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 HOSE 32-8752891
20 CONNECTOR 22-858955
21 HOSE, (2.00 Inches) 32-875283
22 FILTER, Oil - In Line 35-875284T01 35-875284001, 35-875284
23 NOT SOLD SEPARATE, Plug NSS
24 HOSE, (24.00 Inches Braided) (Cut to 22 Inches) 32-892830053
25 SCREW, (M8 x 60) 10-81893460
26 CHECK VALVE 21-858870
27 RETAINER 859230T 859230
28 HOSE, (40.00 Inches Bulk) (Cut to 34 Inches) 32-8M0054213 32-855834 66
29 TUBING, (38.00 Inches Bulk) (Cut to 19.50 Inches) 32-8M0054152 32-856060 65
30 TIE STRAP, (4.00 Inches) 56762
31 TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) 32-8M0054152 32-856060 65
32 TUBING, (38.00 Inches Bulk) (Cut to 6 Inches) 32-8M0054152 32-856060 65
33 TUBING, (38.00 Inches Bulk) (Cut to 4 Inches) 32-8M0054152 32-856060 65
34 ELBOW 22-883988
35 TUBING, (38.00 Inches Bulk) (Cut to 22 Inches) 32-8M0054152 32-856060 65
36 TUBING, (38.00 Inches Bulk) (Cut to 16.50 Inches) 32-8M0054152 32-856060 65
37 TUBING, (38.00 Inches Bulk) (Cut to 7 Inches) 32-8M0054152 32-856060 65

PCM Mounting

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) PCM Mounting:

Mercury 225 PRO XS (3.0L DFI) PCM Mounting Diagram
Position No. Part Name OEM Number Supersedes
1 PCM, Propulsion Control Module Comment: 225 SN# 1B973743 & Below 78-8M0108748 89790650T, 89790609T 225 SN# 1B973743 & Below
1 PCM, Propulsion Control Module Comment: 225 SN# 1B973744 & Up 8M0075815
1 PCM, Propulsion Control Module Comment: 250 SN# 1B973745 & Below 89790649T 89790635T, 89790612T 250 SN# 1B973745 & Below
1 PCM, Propulsion Control Module Comment: 250 SN# 1B973746 & Up 8M0077105
2 SCREW, (M6 x 25) 10-82130025
3 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
4 GROMMET 25-8M0190980
5 BUSHING 23-856954
6 CLIP 54-891520001
7 SCREW, (M6 x 14) 10-82129114
8 SCREW, (M6 x 12) 10-82130012
9 PLUG, Male 13541
10 CABLE ASSEMBLY, Battery - Negative 84-88439A26
11 SCREW, (M8 x 20) 10-81893420
12 CONNECTOR ASSEMBLY, Weather Cap - Male 830796A04
13 CONNECTOR ASSEMBLY, Weather Cap 6 Pin 877613A02
14 CAP ASSEMBLY, 3 Position-Male Connector 881176A1
15 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Port Center Main Oiling System

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Port Center Main Oiling System:

Mercury 225 PRO XS (3.0L DFI) Port Center Main Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Elbow 90 Degree (.0625-27) 22-887801
2 FITTING, Elbow 90 Degree (.0625-27) 22-887801
3 TUBING, (38.00 Inches Bulk) (Cut to 20.50 Inches) 32-8M0054152 32-856060 65
4 TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) 32-8M0054152 32-856060 65
5 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
6 TUBING, (38.00 Inches Bulk) (Cut to 13 Inches) 32-8M0054152 32-856060 65
7 CHECK VALVE 21-8282182
8 CHECK VALVE 21-8582362
9 CLIP 54-23567
10 SCREW, (#10-16 x .500) 10-878608 10-812832
11 TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) 32-8M0054152 32-856060 65
12 TUBING, (38.00 Inches Bulk) (Cut to 9.50 Inches) 32-8M0054152 32-856060 65
- POWERHEAD ASSEMBLY Comment: 225 61-843034A07 61-843034A05, 61-843034B05 225
- POWERHEAD ASSEMBLY Comment: 250 61-841017A52 61-841017A51, 61-841017A50, 61-841017A04, 61-841017A03 250

Power Trim Components

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Power Trim Components:

Mercury 225 PRO XS (3.0L DFI) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM KIT 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 TRIM MOTOR 8M0031551
2 NOT SOLD SEPARATE, Armature NSS
3 NOT SOLD SEPARATE, End Frame NSS
- O-RING 25-878285
4 SCREW, (M6 x 30) 10-82494830
5 LOCKWASHER, (M6) 13-400256
6 DRIVESHAFT 8782451
7 PO CHECK KIT 878410A1
8 VALVE KIT, Relief, Includes Reference #26 893929A01 813442A 2
9 SHAFT KIT, Tilt Pivot 8M0142997
10 PIN 17-878267 17-44431
11 CYLINDER KIT, Tilt 878235A03 878235A02, 878235A 1
12 END CAP KIT, Tilt Cylinder, Includes Reference #26 878239A02 878239A 1
13 O-RING KIT, Includes Reference #26 8M0142999
14 SHOCK ROD KIT, Includes Reference #26 8M0168219
15 PISTON ASSEMBLY, Memory 8M0143000
16 REPAIR KIT, Check Valve, Includes Reference #26 878406A02 878406A 1
17 PISTON ASSEMBLY 878414T01 878414A 1
18 PISTON ASSEMBLY 878413A1
19 END CAP ASSEMBLY 1100-8M0021648 878243A 1
20 RESERVOIR KIT 878264A1
21 PLUG ASSEMBLY 19-811613
22 SCREW, (M6 x 14) 10-4000327
23 WASHER 12-4002315
24 PUMP KIT 892251A01 878411A 1
25 REPAIR KIT, Power Trim 878408A1
26 PIN, Trilobe 17-821539 17-13794, 17-19603
27 SCREW, (M10 x 30) 10-858771
28 WASHER 12-4002319
29 ANODE KIT 97-818298Q1
30 SCREW, (M6 x 25) 10-8M0204707
31 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
32 SHAFT 99625002
33 C WASHER 8M0084613 69205
34 CLAMP 54-26550
35 SCREW, (#10-16 x .600) 10-878609 10-812832 1
36 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 12 Inches) 32-828547353
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Powerhead Gasket Set Components

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Powerhead Gasket Set Components:

Mercury 225 PRO XS (3.0L DFI) Powerhead Gasket Set Components Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Powerhead 27-841220A03 27-832933A05
- DIAPHRAGM KIT, Fuel Pump 21-857005A1
- NOT SOLD SEPARATE, Diaphragm NSS
- NOT SOLD SEPARATE, Retainer NSS
- NOT SOLD SEPARATE, Spring NSS
- NOT SOLD SEPARATE, Cap NSS
- NOT SOLD SEPARATE, Spring-Boost NSS
- NOT SOLD SEPARATE, Cap-Spring End NSS
- NOT SOLD SEPARATE, Gasket-Boost NSS
- NOT SOLD SEPARATE, Gasket-Pulse NSS
- GASKET, Fuel Pump 27-8M0204705
- GASKET, Air Handler Adaptor Plate 27-841220
- O-RING, (3.237 x .103), Lower End Cap 25-62700
- SEAL, Cylinder Head 818574
- GASKET, Thermostat Cover 27-8503181
- O-RING, (.859 x .139), Crankshaft-Lower 25-35126
- O-RING, (1.989 x .070), Crankshaft-Upper 25-823683 25-64067
- GASKET, Exhaust Plate-Upper 27-832933006
- GASKET, Exhaust Plate-Lower 27-832934006
- GASKET, Relief Valve Cover & Plate 27-88907003

Service/Support Material

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Service/Support Material:

Mercury 225 PRO XS (3.0L DFI) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 225/250 PRO XS (3.0L) 90-898103231
- SERVICE MANUAL Comment: SN# 1B912785 & Below 90-8M8000017
- SERVICE MANUAL, Opti ProXS 200-250 Gen IV Comment: SN# 1B912786 & Up 90-8M0122849
- DIAGNOSTIC MANUAL 90-8M8000016
- OPERATION MANUAL, 225/250 ProXS Comment: SN# 1B785216 & Below 90-841915081 90-841915080, 90-841915073, 90-841915072, 90-841915071, 90-841915070 SN# 1B785216 & Below
- OPERATION MANUAL, 225/250 Pro XS Optimax Comment: SN# 1B785217 THRU 1B973743 90-8M0078857 90-8M0055677, 90-8M0050073, 90-841915090, 90-8M0075207 SN# 1B785217 THRU 1B973743
- OPERATION MANUAL, Gen IV ProXS 225/250 Comment: SN# 1B973744 THRU 2B011444 90-8M0078857 90-8M0055677, 90-8M0050073, 90-841915090, 90-8M0075207 SN# 1B973744 THRU 2B011444
- OPERATION MANUAL, 225/250 PROXS GEN4 Comment: SN# 2B011445 & Up 90-8M0078857 90-8M0055677, 90-8M0050073, 90-841915090, 90-8M0075207 SN# 2B011445 & Up
- INSTALLATION MANUAL 90-841914081 90-841914080, 90-841914070
- NOT SOLD SEPARATE, DECAL, EPA Comment: Contact Mercury Marine Warranty Administration for Replacement (Service Bulletin 2009-18) NSS
- DIAGRAM ASSEMBLY 90-842795A01
- TOC and SLEEVE 90-842800
- DIAGRAM, 03 Wiring 90-842795
- DIAGRAM, 04 Wiring 90-842796
- DIAGRAM, Can 90-842797
- DIAGRAM, 03 Fuel 90-842804
- DIAGRAM, 04 Fuel 90-842798
- DIAGRAM, Water Flow 90-842799
- DECAL, Bottom Cowl Comment: (Strip of 5) 37-854700

Shift Linkage, SN# 1B97343 and below

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Shift Linkage, SN# 1B97343 and below:

Mercury 225 PRO XS (3.0L DFI) Shift Linkage, SN# 1B97343 and below Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET, Anchor 824010T05 824010 2
2 LATCH 824016
3 DRIVE SCREW 10-42975
4 CUP, Barrel Retainer 824015
5 SCREW, (M8 x 25 MM) Stainless Steel 10-82155025
6 WASHER 12-43430
7 SCREW, (M8 x 25 MM) Stainless Steel 10-82155025
8 BRACKET, Slide 8M0039052 896662, 854653 1
9 SWITCH 87-8M0207794
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 SCREW, (M3.5 x 20) 10-82470620
12 WASHER 12-35459
13 SHIFT LINK KIT 883142A03 883142A 2
14 SLIDE 8539683
15 NUT, (M6) Stainless Steel 11-401386
16 BUSHING 23-42994
17 SHIFT SHAFT, Upper Comment: (Long) 8M0036408 896669001, 824070 1 (Long)
17 SHIFT SHAFT, Upper Comment: (X-Long) 8M0187153
18 CLIP 54-475451

Shift Linkage, SN# 1B97344 and up

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Shift Linkage, SN# 1B97344 and up:

Mercury 225 PRO XS (3.0L DFI) Shift Linkage, SN# 1B97344 and up Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Anchor 899080T01
2 LATCH 824016
3 DRIVE SCREW 10-42975
4 CUP, Barrel Retainer 824015
5 SWITCH 87-8M0207794
6 SCREW, (M3.5 x 20) 10-82470620
7 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
8 SHIFT RAIL 8M0033943 899081
9 SCREW, (M8 x 25 MM) 8M0006893
10 SHIFT SHAFT, Upper Comment: Long 8M0026171 899084001 Long
10 SHIFT SHAFT, Upper Comment: X Long 8M0026172 899084002 X Long
10 SHIFT SHAFT, Upper Comment: XX Long 8M0188525
11 BUSHING 23-892263
12 NUT, (M6) Stainless Steel 11-401386
13 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
14 LINK, Shift 899083
15 SLIDE, Shift 8M0085621 899082
16 PIN, Shift Link 8M0000793
17 BUSHING 23-896551
18 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
19 NUT, (M6) Stainless Steel 11-401386
20 PIN, Bow Tie Clip 8M0001157

Starboard Center Main Oiling System

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Starboard Center Main Oiling System:

Mercury 225 PRO XS (3.0L DFI) Starboard Center Main Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (38.00 Inches Bulk) (Cut to 15.50 Inches) 32-8M0054152 32-856060 65
2 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
3 TUBING, (38.00 Inches Bulk) (Cut to 16.50 Inches) 32-8M0054152 32-856060 65
4 TUBING, (38.00 Inches Bulk) (Cut to 15 Inches) 32-8M0054152 32-856060 65
5 CLIP 54-23567
6 SCREW, (#10-16 x .500) 10-878608 10-812832
7 FITTING, Elbow 90 Degree (.0625-27) 22-887801
- POWERHEAD ASSEMBLY Comment: 225 61-843034A07 61-843034A05, 61-843034B05 225
- POWERHEAD ASSEMBLY Comment: 250 61-841017A52 61-841017A51, 61-841017A50, 61-841017A04, 61-841017A03 250

Starter Motor

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Starter Motor:

Mercury 225 PRO XS (3.0L DFI) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-892339T01 50-892339T, 50-853329T
2 NOT SOLD SEPARATE, Thru Bolt NSS
3 GEAR KIT 43-880805A1
4 SOLENOID KIT 809463A1
5 BRUSH SET 8M0065258
6 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
7 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1
8 DECAL, Warning 37-8272822
9 LOCKWASHER, (M5) 13-400255
10 NUT, (M5) Stainless Steel 11-400211
11 LOCKWASHER, (.312) 13-8M0204647
12 NUT, (M8) Stainless Steel 11-400213
13 COLLAR 23-8M0034918 23-8M0001391, 56703
14 STOP 8M0043276 879845

Swivel Bracket and Steering Arm

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Swivel Bracket and Steering Arm:

Mercury 225 PRO XS (3.0L DFI) Swivel Bracket and Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY, Black 1499-8M0102865 1499-8710T20
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (Lower) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE, Bottom 826364T 826364F 1
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
16 SENDER ASSEMBLY, Trim 8M0074846 821180A 6
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel 17-8M0132731
21 SCREW, (M12 x 190) 10-8M0141069
22 BUMPER Comment: 225 824998001 824998 225
22 BUMPER Comment: 250 SN# 1E051982 & Below 824998001 824998 250 SN# 1E051982 & Below
22 BUMPER, Sound Shield Comment: 250 SN# 1E051983 & Up 8M0006615
23 MOUNT, Upper Comment: 225 Long/225 and 250 X-Long 8163851
23 MOUNT Comment: 250 Long 8M0055930 8M0051192, 841970 250 Long
24 WASHER Comment: 225 Long/225 and 250 X-Long 12-8154371
25 WASHER Comment: 225 Long/225 and 250 X-Long 12-815436
25 WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel Comment: 250 Long 12-4002321
26 NUT, (M12) 11-896963 11-859129, 11-90099
27 CLAMP 8M0036783 813769
28 SCREW, (M8 x 35) Comment: SN# 1B765128 & Below 10-81893435
28 SCREW, (M8 x 40) Comment: SN# 1B765129 & Up 10-8M0084475 10-8M0033179 SN# 1B765129 & Up
29 WASHER 12-847541
30 LINK ROD ASSEMBLY 92876A12
31 SCREW, (.375-24 x 1.250) 10-849838 10-14000
32 NUT, (.375-24) Brass 11-8M0204726
33 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828

Throttle Linkage

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Throttle Linkage:

Mercury 225 PRO XS (3.0L DFI) Throttle Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER 8M0040987 825268 2
2 SCREW, (M8 x 60) 10-81893460
3 BUSHING 23-887605
4 BUSHING 23-821113
5 SCREW, (M6 x 55) 10-40124
6 NUT, (M6) Stainless Steel 11-400212
7 CAP 42942
8 INSERT 42927
9 NUT, (M6) Stainless Steel 11-401386
10 WASHER 12-35459
11 BUSHING 23-8M0215006
12 LINK 884834
13 SCREW, (M5 x 45) Stainless Steel 10-40011113
14 COVER, TPS 8582261
15 LINK, TPI 8M0008111 883082
16 LEVER 883081
17 INDICATOR, Throttle Position 8M6005165
18 SCREW, (M6 x 25) 10-82130025
19 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
20 GROMMET 25-8M0190980
21 BUSHING 23-856954
22 BRACKET 8544862
23 CLIP 54-858932
24 CAM ASSEMBLY Comment: SN# 1B973743 & Below 858353T10 858353A09 SN# 1B973743 & Below
24 CAM ASSEMBLY Comment: SN# 1B973744 & Up 8M0065991
25 BUSHING 23-8M0215006
26 SCREW, (M8 x 55) Stainless Steel 10-40011155
27 BALL, Threaded Comment: SN# 1B973743 & Below 8235694
28 BUSHING 23-8807371
29 WASHER, (.330 x .750 x .060) Stainless Steel 12-56720

Top Cowl

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Top Cowl:

Mercury 225 PRO XS (3.0L DFI) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, (Black) (Includes all Decals except HP and Strips) Comment: SN# 1B934307 & Below 100-881288T66 881288T58 SN# 1B934307 & Below
1 TOP COWL ASSEMBLY, (Black) (Includes all Decals except HP and Belt Line) Comment: SN# 1B934308 & Up 100-8M0083585 100-8M0070604 SN# 1B934308 & Up
2 SCREW, (M6 x 30) 10-82130030
3 SOUND BLANKET KIT 884041A04 884041A 1
4 NOT SOLD SEPARATE, Sound Blanket-Top NSS
5 NOT SOLD SEPARATE, Sound Blanket-Port NSS
6 WASHER, (.250 External Star) 13-93702
7 COVER 826639T
8 BRACKET ASSEMBLY, Cowl 8M0010389
9 NOT SOLD SEPARATE, Pin NSS
10 RING, Retaining 53-8237951
11 ROLLER 8M0207770
12 GROMMET 25-850685T02 850685002, 25-850685 1
13 BRACKET, Front 8M0036792 821249M 2
14 SCREW, (M6 x 20) 10-82130020
15 BUMPER, Latch 815477
16 PIN, Roll 8155381
17 NUT, (M6) Stainless Steel 11-401366
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 RING, Retaining 53-8237951
20 ROLLER 8M0207770
21 WASHER 12-87161
- DECAL SET, ProXS, HP decal not included Comment: SN# 1B934307 & Below 37-897136A07
- DECAL SET, ProXS, HP Decal not included Comment: SN# 1B934308 & Up 37-8M0083586 37-8M0073125 SN# 1B934308 & Up
- DECAL SET, 250 ProXS Comment: SN# 1B934307 & Below 37-889246A28
- DECAL, Horsepower 225 Comment: SN# 1B934307 & Below 37-8M0061186 37-892564006 SN# 1B934307 & Below
- DECAL, Horsepower 225 Comment: SN# 1B934308 & Up 37-8M0065747
- DECAL, Horsepower 250 Comment: SN# 1B934307 & Below 37-8M0061187 37-892564007 SN# 1B934307 & Below
- DECAL, Horsepower 250 Comment: SN# 1B934308 & Up 37-8M0062029
- DECAL, Strips Comment: SN# 1B934307 & Below 37-8M0063389
- DECAL, Belt Line Comment: SN# 1B934308 & Up 37-8M0072981

Transom Brackets

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Transom Brackets:

Mercury 225 PRO XS (3.0L DFI) Transom Brackets Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease Comment: (Port) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Nylon Insert 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 LEVER ASSEMBLY, Tilt Lock 8M0115104 8M0115103, 99629T 2
14 SPRING, Tension 24-830899
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617
20 BOLT ASSEMBLY 10-96930A1
21 NUT, (.375-24) 11-23161

Vapor Separator Components

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Vapor Separator Components:

Mercury 225 PRO XS (3.0L DFI) Vapor Separator Components Diagram
Position No. Part Name OEM Number Supersedes
- VAPOR SEPARATOR ASSEMBLY 880133T12 880133T07, 880133T06, 880133T11
1 COVER KIT 889317T1
2 NOT SOLD SEPARATE, Seat NSS
3 PLATE, Baffle 889318001 889318
4 SCREW, (M6 x 16) 10-883223
5 GASKET 27-889319 27-889319001
6 FITTING 22-883556
7 O-RING 25-8M0062785 25-883209
8 FITTING 22-14868
9 PLUG 19-883208 19-881830
10 FILTER, Fuel 35-8M0122423
11 FLOAT KIT 889320A1
12 SHAFT F10064
13 PUMP ASSEMBLY, Fuel - High Pressure 888725T02
14 SLEEVE 8M6000589 23-855428
15 O-RING 25-8893162
16 SEAL 26-889321
17 RETAINER 889328
18 SCREW 1395-9643
19 PUMP ASSEMBLY, Boost 888733T02 888733T 1
20 GROMMET 25-889322
21 O-RING 25-889316
22 SEAL 26-8M6001413 26-889323
23 BOWL KIT 889324T03 889324T02
24 WIRE 84-889325A02 84-889325A 1
25 NOT SOLD SEPARATE, Check Valve NSS
26 FITTING 22-855424011
27 VALVE KIT, Inlet 889326A1
28 SCREW, Drain 10-889327002
29 HOSE 32-883545002
30 SENSOR ASSEMBLY, Fuel and Water 8M0214989
31 FITTING, Elbow 45 Degree (1.25) 22-782792
32 O-RING, (.301 x .070) 25-627021
33 INSERT 889430
34 SHRADER VALVE 884820
35 O-RING 25-891778
36 CLIP 54-884819
37 SCREW, (M6 x 13) Stainless Steel 10-40011126
38 GROMMET 25-855362001 25-855362
39 SPACER 23-883050
40 SCREW, (M8 x 60) 10-81893460
41 WASHER 12-4002318
- O-RING KIT, Vapor Seperator 25-889316A1

Water Hoses

Back to Top

Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Water Hoses:

Mercury 225 PRO XS (3.0L DFI) Water Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Straight 22-858855
2 CLAMP, (25.6 mm) 54-855228 54-888988014
3 HOSE, Starboard Dump 32-859090001 32-859090
4 HOSE, Port Dump 32-859089001 32-859089
5 TUBING 32-856839
6 CLAMP, Worm Gear 54-815504104 54-54428, 54-809952104, 54-8M2001484, 54-F9005, F24772, F24788, F901788
7 HOSE, (48.00 Inches Bulk) (Cut to 21 Inches) 32-774572
8 CLAMP, Worm Gear 54-815504104 54-54428, 54-809952104, 54-8M2001484, 54-F9005, F24772, F24788, F901788
9 CLAMP, Worm Gear 54-815504104 54-54428, 54-809952104, 54-8M2001484, 54-F9005, F24772, F24788, F901788
10 FITTING 22-291112
11 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
- POWERHEAD ASSEMBLY Comment: 225 61-843034A07 61-843034A05, 61-843034B05 225
- POWERHEAD ASSEMBLY Comment: 250 61-841017A52 61-841017A51, 61-841017A50, 61-841017A04, 61-841017A03 250

Download this page as PDF: Click here

For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

Prev Post
Next Post

Leave a comment

Please note, comments need to be approved before they are published.

Thanks for subscribing!

This email has been registered!

Shop the look

Choose Options

Edit Option
Back In Stock Notification

Choose Options

this is just a warning
Login
Shopping Cart
0 items