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Mercury 225 PRO XS (3.0L DFI) (1B104549 THRU 1B426560) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 225 PRO XS (3.0L DFI) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Accessories:

Mercury 225 PRO XS (3.0L DFI) Accessories Diagram
Position No. Part Name OEM Number Supersedes
- UPDATE KIT, Solid Mount 841970T01

Air Compressor Components

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Air Compressor Components:

Mercury 225 PRO XS (3.0L DFI) Air Compressor Components Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air 8M0060051 8M0050655, 8M0048556, 828123T33, 828123T31, 828123T28, 828123T27, 828123T24, 828123T21
2 END CAP ASSEMBLY 1100-8M0050793 1100-8M0048559, 1173-828131A11, 1173-828131A10
3 NOT SOLD SEPARATE, Snap Ring NSS
4 SCREW, (M6 x 20) 10-82130020
5 O-RING 25-89224001
6 O-RING 25-67206001
7 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
8 NOT SOLD SEPARATE, Piston Assembly NSS
9 RING, Lock 53-8348101
10 REED PLATE ASSEMBLY 835088A10 835088A 4
11 O-RING, (3.489 x .070) 25-67207
12 O-RING, (2.739 x .070) 25-832804
13 SEAL 26-828225
14 HEAD ASSEMBLY, Compressor 835087A3
15 FITTING, Straight 22-8307535
16 SCREW, (M8 x 35 MM) 10-82127335
17 FITTING 22-151331
18 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
19 FITTING, Check Valve 21-428641
20 FITTING 22-856744 22-856744 1
21 FITTING, Straight (.125-27) 22-16604
22 O-RING, (.468 x .078) 25-831985 25-885187
23 SENSOR ASSEMBLY, Temperature 13536A14
24 RETAINER 137151
25 SCREW, (M8 x 14) 10-81893414
26 PLUG, Pipe (.125-27) Brass 22-390721
27 SCREW, (M6 x 12) 10-85593912
28 PULLEY 8M0175171
29 SCREW, (M8 x 50) Comment: SN# 1B226999 & Below 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570 SN# 1B226999 & Below
29 SCREW, (M8 x 50) Comment: SN# 1B227000 & Up 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570 SN# 1B227000 & Up
- O-RING KIT 25-832804A03 25-832804A 1

Air Handler

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Air Handler:

Mercury 225 PRO XS (3.0L DFI) Air Handler Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY 878112T07 878112T05, 878112T04, 878112T 3
1 ADAPTOR PLATE 858541T4
2 GASKET 27-841220
3 REED BLOCK ASSEMBLY 840418T04 840418T 2
4 REED PETAL KIT 34-840445A04 34-840445A 3
5 SCREW, (M3 x 5) 10-849038 10-849039
6 REED PLATE 840447
7 SCREW, (M6) 10-8555252
8 BUSHING 23-855364
9 GROMMET 25-855362001 25-855362
10 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
11 SCREW, (M8 x 30) 10-81893430
12 PLENUM KIT, Air 858708T1
13 GASKET 27-804679004 27-804679 3
14 SCREW, (M4 x 16) 10-883942
15 SENSOR, MAP 854445
16 BRACKET, MAP Sensor 884522 804873, 841095
17 SENSOR ASSEMBLY 8M0148668
18 O-RING, (.351 x .072) 25-896699 25-888814
19 THROTTLE BODY KIT 841194T2
20 SCREW, (M6 x 40) 10-82130040
21 O-RING 25-855426
22 PUMP ASSEMBLY, Oil 8M0185614
23 CLAMP 54-804842
24 SCREW, (M6 x 16) 10-1993716
25 LEVER ASSEMBLY, Throttle 858851A03
26 ROLLER 8M0072162 889610, 840968
27 WASHER, (.203 x .500 x .032) 12-8M0204666
28 NUT, Stainless Steel 8-32,11-826709104 11-846115
29 SCREW, Special 10-889354
30 WASHER, Cupped 12-881991
31 WASHER, Spool 12-881992
32 LOCKWASHER, External 10,13-69432
33 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
34 SCREW, (M6 x 40) 10-82130040
35 COVER 8M0111168
36 GROMMET 25-86361
37 GROMMET, (.88 Inside Diameter) 25-13467
38 GROMMET 25-8M0153609
39 DECAL, Caution-Start in Gear Comment: (Start In Gear) 37-881865 37-825064 (Start In Gear)
40 ATTENUATOR, Air 854343T11 854343T10
41 SCREW, (M6 x 45) 10-82130045
42 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
43 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
- GASKET SET, Powerhead 27-841220A03 27-832933A05

Air Hoses

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Air Hoses:

Mercury 225 PRO XS (3.0L DFI) Air Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 ELBOW 22-856842
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 TUBING, (.312) (70.00 Inches Bulk) (Cut to 8 Inches) 32-8M0108349 32-8M0047448, 32-830757130, 32-830757 80
4 CLAMP, Hose (15.3) 54-8M0214964
5 HOSE ASSEMBLY 32-8567631
6 HOSE, Air By-Pass 32-889314
7 HOSE ASSEMBLY, Air Balance 32-804829 32-889313
- O-RING KIT 804532 25-803987
8 HOSE/SLEEVE 32-8M0116380 32-8M0050102, 32-888827
9 FITTING, 90 Degree - Brass (.125-27) 22-875271
10 HOSE, Molded 32-887630
- POWERHEAD ASSEMBLY 61-843034A07 61-843034A05, 61-843034B05

Bottom Cowl

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Bottom Cowl:

Mercury 225 PRO XS (3.0L DFI) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL, Port Comment: SN# 1B226999 & Below 113-850302A1
1 BOTTOM COWL, Port Comment: SN# 1B227000 & Up 100-8M0107324 113-850302A07 SN# 1B227000 & Up
2 PLUG 854367001 854367
3 BOTTOM COWL, Starboard Comment: SN# 1B226999 & Below 113-850301A1
3 BOTTOM COWL, Starboard Comment: SN# 1B227000 & Up 100-8M0107323 113-850301A07 SN# 1B227000 & Up
4 SEAL, Cowl 8M0043268 844155001
5 SCREW, (M6 x 40) 10-82130040
6 SCREW, (M6 x 75) 10-824868
7 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
8 FRONT HANDLE 8M0053903 850684F 1
9 BUSHING 23-335891
10 O-RING, (.614 x .070) 25-48462
11 PAWL 8219423
12 WASHER, (.281 x .734 x .063) 12-69057
13 NUT, (M6) Stainless Steel 11-401366
14 SCREW, (#10-16 x .625) 10-8214281
15 CLIP 54-822873
16 SWITCH, Trim Comment: SN# 1B226999 & Below 87-8M0235191
16 SWITCH, Trim Comment: SN# 1B227000 & Up 87-8M0235191
17 RIGGING KIT 32-842756T01
18 BRACKET 842744002
19 SCREW, (M6 x 12) 10-82130012
20 COUPLER 843185T02
21 HOSE 32-842756005 32-842756T05
22 COUPLER, Rigging 843174002 843174T02
23 SCREW, (#10 x 1.50) 10-47994
24 HANDLE, Cowl 852361T1
25 WAVE WASHER 13-29402

Coil Plate

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Coil Plate:

Mercury 225 PRO XS (3.0L DFI) Coil Plate Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Plate Assembly-Coil Mounting NSS
1 PLATE 850295T4
2 COIL KIT 339-856991A1
3 SCREW, (M6 x 30) 10-82129130
4 CABLE SET 84-881908T 84-821945T74, 84-821945T65
5 DRIVER, Dual Coil 859595T
6 CABLE ASSEMBLY, Braided 84-858414A1
7 SCREW, (M6 x 10) 10-82129110
8 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
9 GROMMET 25-833155
10 BUSHING 23-8502341
11 SENSOR KIT, (0-50 PSI) 71-8M0157742
12 FITTING 22-8M0207782
13 CLIP, (.865) 54-883066
14 TUBING, (52.00 Inches Bulk) (Cut to 18 Inches) 32-85978571
15 HARNESS ASSEMBLY, Coil 84-892972T01
16 TIE STRAP, (8.00 Inches) 54-859671
17 SPARK PLUG 33-843220Q 33-843220001, 33-8M0037136, 33-8M0048674, 33-8M0051514
18 SCREW, (M8 x 35) 10-81893435
19 WASHER 12-4002318
20 FITTING 22-881866 22-859432
21 TEE, Fitting 22-875207
22 TUBING, (52.00 Inches Bulk) (Cut to 44 Inches) 32-85978571
23 COUPLER 22-8M0214971
24 PLUG 22-859732
25 TUBING, (52.00 Inches Bulk) (Cut to 5 Inches) 32-85978571
26 CLIP 54-879962
27 SCREW, (M6 x 14) 10-82129114
28 WASHER 12-36001

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Crankshaft, Pistons and Connecting Rods:

Mercury 225 PRO XS (3.0L DFI) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 482-842753A02 482-9784A14
2 NOT SOLD SEPARATE, Wear Sleeve NSS
3 BEARING, Ball (Lower) 30-67923T
4 RING 53-67446
5 RING, Seal 39-843198T01 39-843198001, 39-816106
6 KEY, Woodruff 28-91800
7 O-RING, (.859 x .139) 25-35126
8 RACE ASSEMBLY 31-88270A02
9 BEARING ASSEMBLY 31-88269T
10 PISTON ASSEMBLY Comment: (Port) SN# 1B226999 & Below 2720-842986T03 2720-843200T13, 2720-843200T03, 2720-843200T08 (Port) SN# 1B226999 & Below
10 PISTON ASSEMBLY Comment: (Port) SN# 1B227000 & Up 2720-842986T03 2720-843200T13, 2720-843200T03, 2720-843200T08 (Port) SN# 1B227000 & Up
10 PISTON ASSEMBLY Comment: (Starboard) SN# 1B226999 & Below 2720-843199T13 2720-843199T03, 2720-842987T03, 2720-843199T08 (Starboard) SN# 1B226999 & Below
10 PISTON ASSEMBLY Comment: (Starboard) SN# 1B227000 & Up 2720-843199T13 2720-843199T03, 2720-842987T03, 2720-843199T08 (Starboard) SN# 1B227000 & Up
11 RING 40-841202
12 RING SET, Piston 39-858772A02
13 CONNECTING ROD ASSEMBLY 600-8M0125869
14 SCREW, (.375-24 x 1.250) 10-94320
15 BEARING/CAGE KIT 31-844338A01 31-43012A04
16 NOT SOLD SEPARATE, Needle Roller Bearing NSS
17 THRUST WASHER 12-88263
18 BEARING, Needle 29-8M0204715
19 BEARING ASSEMBLY (Upper) 31-816773A2
20 SEAL 26-859093 26-815449
21 O-RING, (1.989 x .070) 25-823683 25-64067
- POWERHEAD ASSEMBLY 61-843034A07 61-843034A05, 61-843034B05
- GASKET SET, Powerhead 27-841220A03 27-832933A05

Cylinder Block and End Cap

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Cylinder Block and End Cap:

Mercury 225 PRO XS (3.0L DFI) Cylinder Block and End Cap Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 885-899162A06 885-9811T92
2 SCREW, (M8 x 40) 10-81893440
3 BRACKET 8M0111325
4 STUD, (M10 x 1.5 x 64) 16-903509
5 STUD, (M10 x 1.5 x 155) 16-8154431
6 DEFLECTOR 8248577
7 CHECK VALVE 21-8781051
8 PIN 17-8M0036405 17-67296
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 PLUG, Stop 19-850309001 19-850309
11 SCREW, (M8 x 35) 10-81893435
12 SCREW, (M10 x 80) 10-82446180
13 CONNECTOR 22-8245021
14 PIN, Dowel (.250 x .625) 17-63779
15 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
16 NUT, (M10) Stainless Steel 11-4013610
17 SENSOR 8M0082988 8M0030022, 828358 2
18 SCREW, (M5 x 16) Stainless Steel 10-40011107
19 END CAP ASSEMBLY 1171-9787A4
20 O-RING, (3.237 x .103) 25-62700
21 SEAL 26-8308981
22 SCREW, (M6 x 20) 10-82130020
23 SCREW, (M6 x 12) 10-82130012
24 CLAMP 54-858902
25 PIN, Special (1.5 Inches) 8215832
26 SCREW, (M6 x 12) 10-82130012
27 SEAL 818574
28 SEAL 884391
29 CYLINDER HEAD ASSEMBLY, Starboard Comment: (Starboard) 900-841021A06
29 CYLINDER HEAD ASSEMBLY, Port Comment: (Port) 900-841020A06
30 THERMOSTAT, 54 Degree C/130 Degree F 8M0057307 885599004, 885599003, 885599 1
31 GASKET 27-8503181
32 COVER, Thermostat Comment: (Port) 887601002 887601 (Port)
32 COVER, Thermostat Comment: (Starboard) 887602002 887602 (Starboard)
33 SCREW, (M6 x 25) 10-82130025
34 SCREW, (M8 x 50) Comment: SN# 1B226999 & Below 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570 SN# 1B226999 & Below
34 SCREW, (M8 x 50) Comment: SN# 1B227000 & Up 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570 SN# 1B227000 & Up
35 SENSOR ASSEMBLY 8M0148668
36 O-RING, (.351 x .072) 25-896699 25-888814
37 PLUG, Pipe (.125-27) Brass 22-328022
38 PLATE ASSEMBLY 857186T02 857186A 1
39 MOUNT 23-855729
40 SCREW, (M10 x 45) 10-82130145
41 GROMMET 25-19565002
42 WASHER 12-855725
43 CLAMP 54-858424
44 J CLIP 54-858951
45 SCREW, (M6 x 12) 10-82130012
46 SCREW, (M6 x 10) 10-82494810
- POWERHEAD ASSEMBLY 61-843034A07 61-843034A05, 61-843034B05
- GASKET SET, Powerhead 27-841220A03 27-832933A05

Drivehshaft Housing and Exhaust Tube

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Drivehshaft Housing and Exhaust Tube:

Mercury 225 PRO XS (3.0L DFI) Drivehshaft Housing and Exhaust Tube Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (Long) 3518-832937A06 3518-832937A05, 3518-832937A 3, 3518-832937A 4 (Long)
1 HOUSING ASSEMBLY, Driveshaft Comment: (X-Long) 3519-832938A06 3519-832938A 5 (X-Long)
2 STUD, (M12 x 52) 16-8M0008031 16-856983, 16-822257
3 SCREW, (M12 x 35) 10-892860 10-40091 35
4 GROMMET 25-8331231
5 WASHER, (.500 x .810 x .090) Stainless Steel 12-856982
6 NUT, (M12 x 1.75) Comment: SN# 1B226999 & Below 11-896895 11-857008 SN# 1B226999 & Below
6 NUT, (M12) Comment: SN# 1B227000 & Up 11-896895 11-857008 SN# 1B227000 & Up
7 PLUG 19-64649
8 BOLT, (M14 x 178) 10-898834 10-815431002, 10-815431
9 CABLE ASSEMBLY, Ground 88238A10
10 WASHER, (.562 x 2.00 x .125) 12-815432
11 WASHER, (1.25 x 2.00 x .19) 12-8154331
12 MOUNT 8137711
13 WASHER 12-825190
14 NUT 11-896602 11-815434, 11-815434002
15 CLAMP 8186442
16 SCREW, (M8 x 40) 10-8M0084475 10-8M0033179
17 LOCKWASHER, Internal Tooth 13-72521
18 COVER, Black 8M0001136 818645F 1
19 SCREW, (#10-16 x .440) 10-69079
20 SEAL 8329321
21 TUBE ASSEMBLY, Exhaust 833116A4
22 STRAINER 35-8M0026113 35-852405 2
23 SCREW, (M8 x 35) 10-81893435
24 TUBE, Water Comment: (Long) 32-8M0042785 32-832941 7 (Long)
24 TUBE, Water Comment: (X-Long) 32-8M0042786 32-832941 8 (X-Long)
25 SEAL 832940001 832940
26 CLAMP 8329391
27 SCREW, (.250-20 x .500) Stainless Steel 10-41508
28 SCREW, (M8 x 35) 10-81893435

Exhaust Plate

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Exhaust Plate:

Mercury 225 PRO XS (3.0L DFI) Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 832935A17 832935A16, 832935A15, 832935A14
2 GASKET 27-8329335
3 GASKET (LOWER) 27-8329344
4 SEAL 8M0043157 823805 1
5 FITTING, Check Valve 22-8320761
6 CHECK VALVE ASSEMBLY, Drain 21-817519A1
7 PIN, Dowel - Without Hole (.375 x .625) 17-43044
8 STRAINER 35-8348084
9 FITTING 22-887603
10 COVER ASSEMBLY 65663A2
11 SCREW, (M8 x 35) 10-81893435
12 CARRIER 814190
13 GROMMET 25-814191
14 POPPET 814189
15 SPRING, (Black) 24-64878
16 PLATE ASSEMBLY, Relief Valve 65664A1
17 GASKET 27-88907003
18 DIAPHRAGM 648771
19 WASHER 12-76451
20 SCREW, (#10-16 x .750) 10-69570
21 SCREW, (M8 x 35) 10-81893435
22 BOOT KIT, Idle Exhaust 850306A04 850306 1
23 PLATE 888910
24 SCREW, (M5 x 12) 10-82239312
25 PLUG 19-821908
26 WASHER 12-821915
27 FLUSH HOSE KIT (Inlet) 32-859626A1
28 FITTING 22-8596001
29 O-RING, (.299 x .103) 25-30641
30 CHECK VALVE 8219631
31 CLAMP, (28.6) 54-850896
32 FITTING, Tell-Tale 22-8M0077650 821904
33 BUSHING 23-48237
34 COUPLING 43585
35 GROMMET 25-12602002
36 GROMMET 25-822002
37 FITTING 22-94848
- POWERHEAD ASSEMBLY 61-843034A07 61-843034A05, 61-843034B05
- GASKET SET, Powerhead 27-841220A03 27-832933A05

Flywheel/Alternator

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Flywheel/Alternator:

Mercury 225 PRO XS (3.0L DFI) Flywheel/Alternator Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR 8M6013461
2 SPRING 24-8523742
3 NUT 11-400636
4 ARM TENSIONER ASSEMBLY 856815T2
5 WASHER 12-4002320
6 STUD, (M10 x 85) 16-8M0034457 16-856900
6 STUD, M10x92 Comment: ProXS 16-8M0063255
7 BUSHING 23-8568941
8 PULLEY ASSEMBLY 8M6005030
9 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
10 BELT 57-828507Q5
11 FLYWHEEL 283-859619T1
12 NUT, (M16) 11-42979
13 WASHER, (.641 x 1.250 x .190) 12-33001
14 WASHER, Thermostat 12-47533
15 NUT, (M6) Stainless Steel 11-401386
16 CABLE ASSEMBLY, To Block 84-856583A5
17 WASHER 12-4002319
18 SCREW, (M10 x 50) 10-82130150
19 PLUG, Yellow 19-45907

Fuel Pump

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Fuel Pump:

Mercury 225 PRO XS (3.0L DFI) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360T74
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 NOT SOLD SEPARATE, Gasket-Boost NSS
11 NOT SOLD SEPARATE, Gasket-Pulse NSS
12 O-RING, (.301 x .070) 25-8M0204683
13 PLATE 987752
14 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
15 SCREW, (M5 x 40), Fuel Pump 10-82104540
16 SCREW, (M6 x 50), Pump to Crankcase 10-82130050
17 BASE 144303
18 FITTING, Elbow 45 Degree (1.25) 22-782792
19 ELBOW 22-888493
20 CONNECTOR 22-822769
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) 32-8M0043979 32-856822A 2
- GASKET SET, Powerhead 27-841220A03 27-832933A05

Fuel Rails

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Fuel Rails:

Mercury 225 PRO XS (3.0L DFI) Fuel Rails Diagram
Position No. Part Name OEM Number Supersedes
1 FUEL RAIL, Port 844144T01 884429T17
2 FUEL RAIL, Starboard 844145T01 884430T07
3 CLAMP 54-804830
4 SCREW PACKAGE, (2 Per)(M5 x 10) 10-804525001 804525
5 VALVE ASSEMBLY, (.375 Inch Diameter) 8M0047053 883542, 804838A 1
6 O-RING KIT 25-804840
7 CAP, Shrader Valve - Brass 22-805515 19-804839001, 19-804839
8 PLUG 19-804835
9 CLAMP 8M0041097
10 CLAMP 54-8048311
11 INJECTOR 8M0222157
12 O-RING KIT 25-804530
13 O-RING KIT 25-804529
14 CLAMP 804522
15 O-RING KIT Comment: (16 PER KIT) 804532 25-803987 (16 PER KIT)
16 CLAMP 54-804832
17 SCREW PACKAGE, (M5 x 16) (2 Per) 804526
18 COVER 804535001 804535
19 SPRING 24-804534001
20 DIAPHRAGM ASSEMBLY 804533
21 O-RING 25-804536
22 FITTING 22-804836
23 HOSE 32-804827 32-889312
24 HOSE, Fuel Supply 32-889310
25 HOSE, Fuel By Pass 32-889311
NS O-RING KIT 25-804840
26 SEAL, Fuel Director 26-888852
27 INJECTOR ASSEMBLY, Air 8M6001744 8M0065917, 884595A01, 884595A 1, 884595A02
28 SEAL KIT 26-804875 26-835083
29 WASHER ASSEMBLY, Cupped Comment: SN# 1B226999 & Below 12-828694A1
29 WASHER, Injection Comment: SN# 1B227000 & Up 12-859404002
30 CLIP 828791
31 STUD, (M10 x 91) 16-8M0063255
32 NUT, (M10) Brass/Nickel Plated 11-826292
33 CLAMP, Hose (15.3) 54-8M0214964

Gear Housing(Driveshaft)(TorqueMaster)

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing(Driveshaft)(TorqueMaster):

Mercury 225 PRO XS (3.0L DFI) Gear Housing(Driveshaft)(TorqueMaster) Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete Comment: (Long)(Excludes references 32/33/34 on prop shaft page) 1689-842739T13 1689-842739T02, 1689-842739T05, 1689-842739T04, 1689-842739T12, 1689-842739T08 (Long)(Excludes references 32/33/34 on prop shaft page)
- GEAR HOUSING ASSEMBLY, Complete Comment: (Long)(Includes references 32/33/34 on prop shaft page) 1689-842739T13 1689-842739T02, 1689-842739T05, 1689-842739T04, 1689-842739T12, 1689-842739T08 (Long)(Includes references 32/33/34 on prop shaft page)
- GEAR HOUSING ASSEMBLY, Complete Comment: (X-Long) 1689-842739T15 1689-842739T07, 1689-842739T14, 1689-842739T06 (X-Long)
1 GEAR HOUSING ASSEMBLY, Basic 1689-842739T16 1689-842739T03
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 ANODE 97-826134Q 826134, 826134A 1
5 SCREW, (M6 x 40) 10-4000333
6 NUT, (M6) Stainless Steel 11-401386
7 BEARING ASSEMBLY, Roller 31-42647A1
8 PIN, Dowel - Without Hole (.375 x .625) 17-43044
9 SCREW KIT, (.375-16 x .250) Drain 10-79953Q04
10 SEAL 12-191833
11 PITOT TUBE 859402
12 SEAL, Oil 26-8M0204708
13 FITTING 22-881866 22-859432
14 COVER 858934
15 GASKET 27-858935
16 O-RING, (.799) 25-8M0214927
17 SCREW, (M6 x 16) 10-82130016
18 SCREW, (M6 x 16) 10-82130016
19 NOT SOLD SEPARATE, Pinion Gear (Part of 43-828168T3) NSS
20 WASHER 12-92721
21 NUT, (.625-18) 11-35921
22 WASHER 12-77674
23 SHIFT SHAFT (Lower) 824145
24 KEY 28-8M0204723
25 DRIVESHAFT Comment: (Long) 45-881938 45-858711 (Long)
25 DRIVESHAFT Comment: (X-Long) 45-881942 45-858712 (X-Long)
26 SHIM ASSEMBLY 15-8M0063268
27 BEARING, Tapered Roller 31-8M0146553
28 NOT SOLD SEPARATE, Cup NSS
29 SHIM SET 15-42637A1
30 BEARING, Roller 31-8M0146566
31 NOT SOLD SEPARATE, Cup NSS
32 RETAINER 8245191
33 CARRIER ASSEMBLY 8M0192207
34 O-RING, (2.175 x .175) 25-8M0142854
35 SEAL, Oil 26-8M0214939
36 SEAL, Oil 26-8M0214939
37 SCREW, (M6 x 16) 10-82130016
38 HOUSING KIT, Water Pump 817275A1
39 SEAL KIT 26-816575A2
40 GASKET 27-430331
41 GASKET 27-8172771
42 FACEPLATE 8M0204709
43 IMPELLER 47-43026T2
44 COUPLING ASSEMBLY 832942A1
45 O-RING, (.796 x .139) 25-8M0204645
46 O-RING, (1.046) 25-8M0204654
- SEAL KIT, Gear Housing 26-816575A6
- REBUILD KIT, Water Pump 817275A5

Gear Housing, Propeller Shaft - Torque Master

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Gear Housing, Propeller Shaft - Torque Master:

Mercury 225 PRO XS (3.0L DFI) Gear Housing, Propeller Shaft - Torque Master Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete Comment: (Long)(Excludes references 32/33/34) 1689-842739T13 1689-842739T02, 1689-842739T05, 1689-842739T04, 1689-842739T12, 1689-842739T08 (Long)(Excludes references 32/33/34)
- GEAR HOUSING ASSEMBLY, Complete Comment: (Long)(Includes references 32/33/34) 1689-842739T13 1689-842739T02, 1689-842739T05, 1689-842739T04, 1689-842739T12, 1689-842739T08 (Long)(Includes references 32/33/34)
- GEAR HOUSING ASSEMBLY, Complete Comment: (X-Long) 1689-842739T15 1689-842739T07, 1689-842739T14, 1689-842739T06 (X-Long)
1 GEAR HOUSING ASSEMBLY, Basic 1689-842739T16 1689-842739T03
2 SHIFT CRANK 8M0226861
3 SPOOL ASSEMBLY 8M0235940
4 NOT SOLD SEPARATE, Shift Spool NSS
5 NOT SOLD SEPARATE, Sleeve NSS
6 NOT SOLD SEPARATE, Cotter Pin NSS
7 SHIM SET 15-47397A1
8 GEAR SET, Forward/Pinion 43-859321T04 43-828168T 3
9 BEARING ASSEMBLY 31-828437A2
10 NOT SOLD SEPARATE, Cup NSS
11 BEARING, Needle 31-30895T
12 RING, Retaining 53-856823
13 CLUTCH 52-848878T 52-848878, 52-840241
14 PIN, Detent 17-78909
15 PIN, Cross 17-848838
16 SPRING 24-78962
17 PROPELLER SHAFT 44-841978 44-844186
18 GEAR, Reverse 43-8M0192235
19 THRUST SPACER 23-8241081
20 BEARING, Ball 30-88957T
21 RING, Thrust 681001
22 O-RING 25-8M0214920
23 CARRIER ASSEMBLY, Bearing 848840A1
24 BEARING, Roller 31-817072
25 RING, Snap 53-817071
26 SEAL, Oil 26-815565
27 KEY 28-30281
28 PLUG KIT, Drain - Magnetic 22-8M0058389 22-67892A06
29 SEAL 12-191833
30 TAB WASHER 14-79447
31 RETAINER 8M2011027 79448
32 COVER 8480611
33 WASHER, (.750 Inside Diameter) 12-85344
34 PROP NUT KIT, (.750-16) 11-52707Q1
35 SCREW, (.437-14 x 1.750) 10-8M0204686
36 ANODE KIT 97-76214Q5
- NOT SHOWN, See Accessory Guide-Propellers-For appropriate Hardware (Thurst Washers/Nuts) NS
- SEAL KIT, Gear Housing 26-816575A6

Oiling System

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Oiling System:

Mercury 225 PRO XS (3.0L DFI) Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (38.00 Inches Bulk) (Cut to 11.50 Inches) 32-8M0054152 32-856060 65
2 TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) 32-8M0054152 32-856060 65
3 FILTER 35-8M0207786
4 TUBING, (38.00 Inches Bulk) (Cut to 9 Inches) 32-8M0054152 32-856060 65
5 TANK, Oil 1200-8M0064075 1200-884525T 1
6 NOT SOLD SEPARATE, Decal-Reservoir NSS
7 GROMMET 25-855362001 25-855362
8 BUSHING 23-855364
9 SPACER 23-883050
10 SCREW, (.164-18 x .375) 10-58376
11 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
12 SWITCH 87-856156T04 87-856156A 4
13 HOSE 32-885553
14 FITTING 22-8M0207780
15 PLUG 19-887609
16 WASHER 12-4002318
17 SCREW, (M8 x 35) 10-81893435
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 HOSE 32-8752891
20 CONNECTOR 22-858955
21 HOSE, (2.00 Inches) 32-875283
22 FILTER, Oil - In Line 35-875284T01 35-875284001, 35-875284
23 NOT SOLD SEPARATE, Plug NSS
24 HOSE, (24.00 Inches Braided) (Cut to 22 Inches) 32-892830053
25 SCREW, (M8 x 60) 10-81893460
26 CHECK VALVE 21-858870
27 RETAINER 859230T 859230
28 HOSE, (40.00 Inches Bulk) (Cut to 34 Inches) To Oil Pump Connection Illustrated as #2 32-8M0054213 32-855834 66
29 TUBING, (38.00 Inches Bulk) (Cut to 19.50 Inches) To Oil Pump Connection Illustrated as #6 32-8M0054152 32-856060 65
30 TIE STRAP, (4.00 Inches) 56762
31 TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) To Oil Pump Connection Illustrated as #5 32-8M0054152 32-856060 65
32 TUBING, (38.00 Inches Bulk) (Cut to 6 Inches) To Oil Pump Connection Illustrated as #4 32-8M0054152 32-856060 65
33 TUBING, (38.00 Inches Bulk) (Cut to 4 Inches) To Oil Pump Connection Illustrated as #3 32-8M0054152 32-856060 65
34 ELBOW 22-883988
35 TUBING, (38.00 Inches Bulk) (Cut to 22 Inches) To Oil Pump Connection Illustrated as #7 32-8M0054152 32-856060 65
36 TUBING, (38.00 Inches Bulk) (Cut to 16.50 Inches) To Oil Pump Connection Illustrated as #1 32-8M0054152 32-856060 65
37 TUBING, (38.00 Inches Bulk) (Cut to 7 Inches) 32-8M0054152 32-856060 65

Port Center Main Oiling System

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Port Center Main Oiling System:

Mercury 225 PRO XS (3.0L DFI) Port Center Main Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Elbow 90 Degree (.0625-27) 22-887801
2 FITTING, Elbow 90 Degree (.0625-27) 22-887801
3 TUBING, (38.00 Inches Bulk) (Cut to 20.50 Inches) 32-8M0054152 32-856060 65
4 TUBING, (38.00 Inches Bulk) (Cut to 5 Inches) 32-8M0054152 32-856060 65
5 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
6 TUBING, (38.00 Inches Bulk) (Cut to 13 Inches) 32-8M0054152 32-856060 65
7 CHECK VALVE 21-8282182
8 CHECK VALVE 21-8582362
9 CLIP 54-23567
10 SCREW, (#10-16 x .500) 10-878608 10-812832
11 TUBING, (38.00 Inches Bulk) (Cut to 11 Inches) 32-8M0054152 32-856060 65
12 TUBING, (38.00 Inches Bulk) (Cut to 9.50 Inches) 32-8M0054152 32-856060 65
- POWERHEAD ASSEMBLY 61-843034A07 61-843034A05, 61-843034B05

Power Trim Components

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Power Trim Components:

Mercury 225 PRO XS (3.0L DFI) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM, Complete Comment: SN# 1B226999 & Below 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3 SN# 1B226999 & Below
- POWER TRIM ASSEMBLY, Complete Comment: SN# 1B227000 & Up 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3 SN# 1B227000 & Up
1 TRIM MOTOR 878265A4
2 NOT SOLD SEPARATE, Armature NSS
3 NOT SOLD SEPARATE, End Frame NSS
4 SCREW, (M6 x 30) 10-82494830
5 LOCKWASHER, (M6) 13-400256
6 DRIVESHAFT 8782451
7 PO CHECK KIT 878410A1
8 MANUAL RELEASE ASSEMBLY (Includes Reference #26) 893929A01 813442A 2
9 SHAFT KIT 8M0142997
10 PIN 17-878267 17-44431
11 TILT CYLINDER ASSEMBLY Comment: SN# 1B226999 & Below 878235A03 878235A02, 878235A 1 SN# 1B226999 & Below
11 TILT CYLINDER ASSEMBLY Comment: SN# 1B227000 & Up 878235A03 878235A02, 878235A 1 SN# 1B227000 & Up
12 GUIDE KIT (Includes Reference #26) 878239A02 878239A 1
13 O-RING KIT (Includes Reference #26) 8M0142999
14 SHOCK ROD KIT (Includes Reference #26) 8M0168219
15 PISTON ASSEMBLY, Memory 8M0143000
16 REPAIR KIT, Check Valve (Includes Reference #26) 878406A02 878406A 1
17 PISTON ASSEMBLY 878414T01 878414A 1
18 PISTON ASSEMBLY 878413A1
19 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
20 RESERVOIR KIT 878264A1
21 PLUG ASSEMBLY 19-811613
22 SCREW, (M6 x 14) 10-4000327
23 WASHER 12-4002315
24 PUMP KIT 892251A01 878411A 1
25 REPAIR KIT, Power Trim 878408A1
26 PIN, Trilobe 17-821539 17-13794, 17-19603
27 SCREW, (M10 x 30) 10-858771
28 WASHER 12-4002319
29 ANODE KIT 97-818298Q1
30 SCREW, (M6 x 25) 10-8M0204707
31 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
32 SHAFT 99625002
33 C WASHER 8M0084613 69205
34 CLIP 54-22875
35 SCREW, (#10-16 x .500) 10-878608 10-812832
36 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to 12 Inches) 32-828547353
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Powerhead Gasket Set Components

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Powerhead Gasket Set Components:

Mercury 225 PRO XS (3.0L DFI) Powerhead Gasket Set Components Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Powerhead 27-841220A03 27-832933A05
- DIAPHRAGM KIT, Fuel Pump 21-857005A1
- NOT SOLD SEPARATE, Diaphragm NSS
- NOT SOLD SEPARATE, Retainer NSS
- NOT SOLD SEPARATE, Spring NSS
- NOT SOLD SEPARATE, Cap NSS
- NOT SOLD SEPARATE, Spring-Boost NSS
- NOT SOLD SEPARATE, Cap-Spring End NSS
- NOT SOLD SEPARATE, Gasket-Boost NSS
- NOT SOLD SEPARATE, Gasket-Pulse NSS
- GASKET, Fuel Pump 27-8M0204705
- GASKET, Air Handler Adaptor Plate 27-841220
- O-RING, (3.237 x .103), Lower End Cap 25-62700
- SEAL, Cylinder Head 818574
- GASKET, Thermostat Cover 27-8503181
- O-RING, (.859 x .139), Crankshaft-Lower 25-35126
- O-RING, (1.989 x .070), Crankshaft-Upper 25-823683 25-64067
- GASKET, Exhaust Plate-Upper 27-8329335
- GASKET, Exhaust Plate-Lower 27-8329344
- GASKET, Relief Valve Cover and Plate 27-88907003

Service/Support Material

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Service/Support Material:

Mercury 225 PRO XS (3.0L DFI) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 225 PRO XS (3.0L) DFI 90-896328005
- SERVICE MANUAL 90-841916R01 90-841916
- OWNERS MANUAL Comment: (2005) 90-841915051 90-841915050 (2005)
- OWNERS MANUAL Comment: (2006) 90-841915060
- INSTALLATION MANUAL Comment: (2005) 90-841914051 90-841914050 (2005)
- INSTALLATION MANUAL Comment: (2006) 90-841914060
- DECAL, EPA Label Information Comment: (2005) 37-898246A05
- DECAL, EPA Label Information Comment: (2006) 37-898246A06

Solenoid Plate

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Solenoid Plate:

Mercury 225 PRO XS (3.0L DFI) Solenoid Plate Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Electrical Plate Assembly NSS
1 PLATE 858366T2
2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
3 GROMMET 25-822179
4 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
5 SCREW, (M6 x 25 MM) 10-82129125
6 BUSHING 23-8M0214955
7 RELAY ASSEMBLY 8M0207773
8 NOT SOLD SEPARATE, Decal-Trim Relay NSS
9 BRACKET 828102
10 BUSHING 23-8M0214955
11 GROMMET 25-818967
12 SCREW, (M6 x 10) 10-82129110
13 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
14 CLIP 54-828991T 54-828991
15 CLIP, (1.00) 54-858755
16 HARNESS ASSEMBLY, Fuse - 100 Ampere 84-878231A6
17 HARNESS ASSEMBLY, Trim 84-819514T21 84-819514A21
18 HARNESS ASSEMBLY, Engine 84-892971T01
19 FUSE, Mini - Yellow - 20 Ampere 88-832969T20 88-832969 20
19 FUSE, Mini - Tan - 5 Ampere Comment: (5 AMP) 88-832969T05 88-832969 5 (5 AMP)
20 COVER, Fuse 858754
- HARNESS ASSEMBLY (TPS) 879346A41 84-878073A 2
- HARNESS ASSEMBLY, Direct Injector 879346A49 84-858781A 2
- HARNESS ASSEMBLY, Fuel Injector 879346A50 84-858780A 2
- HARNESS ASSEMBLY, Alternator, Alternator 84-881262A2
21 CABLE ASSEMBLY, Starter 84-882829A1
22 CABLE ASSEMBLY, Battery - Positive 84-88439A46
23 NUT, (.312-18) 11-8M0204668
24 LOCKWASHER, (.312) 13-53166
25 CAP NUT, 10-32,11-813938
26 NUT, Brass 10-32,11-45076
27 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
28 PLUG, Male 13541
29 PCM, Propulsion Control Module 88555755T
30 SCREW, (M6 x 25) 10-82130025
31 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
32 GROMMET 25-8M0190980
33 BUSHING 23-856954
34 CLIP 54-891520001
35 SCREW, (M6 x 14) 10-82129114
36 BRACKET 892295F01
37 GROMMET 25-8M0190980
38 BUSHING 23-822003
39 SENSOR, Pressure (0 - 100 PSI) 881879T11 881879011, 881879A 6
40 FITTING 22-8M0207782
41 CLIP, (.865) 54-883066
42 CLIP 54-879962
43 SCREW, (M6 x 25) 10-82130025
44 SCREW, (M6 x 12) 10-82130012
45 CABLE ASSEMBLY, Battery - Negative 84-88439A26
46 SCREW, (M8 x 20) 10-81893420
47 CONNECTOR ASSEMBLY, Weather Cap - Male 830796A04
48 HARNESS ASSEMBLY, Adaptor (Use where Applicable) 84-896542T01 84-896542A01
49 CONNECTOR ASSEMBLY, Weather Cap 6 Pin 877613A02

Starboard Center Main Oiling System

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Starboard Center Main Oiling System:

Mercury 225 PRO XS (3.0L DFI) Starboard Center Main Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (38.00 Inches Bulk) (Cut to 15.50 Inches) 32-8M0054152 32-856060 65
2 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
3 TUBING, (38.00 Inches Bulk) (Cut to 16.50 Inches) 32-8M0054152 32-856060 65
4 TUBING, (38.00 Inches Bulk) (Cut to 15 Inches) 32-8M0054152 32-856060 65
5 CLIP 54-23567
6 SCREW, (#10-16 x .500) 10-878608 10-812832
7 FITTING, Elbow 90 Degree (.0625-27) 22-887801
- POWERHEAD ASSEMBLY 61-843034A07 61-843034A05, 61-843034B05

Starter Motor

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Starter Motor:

Mercury 225 PRO XS (3.0L DFI) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-892339T01 50-892339T, 50-853329T
2 THRU BOLT 10-803005
3 GEAR KIT 43-880805A1
4 SOLENOID KIT 809463A1
5 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
6 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1
7 NOT SOLD SEPARATE, Decal-Warning-High Voltage NSS
8 LOCKWASHER, (M5) 13-400255
9 NUT, (M5) Stainless Steel 11-400211
10 LOCKWASHER, (.312) 13-8M0204647
11 NUT, (M8) Stainless Steel 11-400213
12 COLLAR 23-8M0034918 23-8M0001391, 56703
13 STOP 8M0043276 879845

Swivel Bracket and Steering Arm

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Swivel Bracket and Steering Arm:

Mercury 225 PRO XS (3.0L DFI) Swivel Bracket and Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY, Black 1499-8M0102865 1499-8710T20
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (LOWER) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE, Bottom Comment: (Carbon Steel) 814084F1
9 YOKE, Bottom Comment: (Stainless Steel) 826364T 826364F 1 (Stainless Steel)
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
16 SENDER ASSEMBLY, Trim 859187A1
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (Carbon Steel) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (Stainless Steel) 17-8M0132731
21 SCREW, (M12 x 190) 10-8M0141069
22 BUMPER 824998001 824998
23 MOUNT, Upper 8163851
24 WASHER 12-8154371
25 WASHER 12-815436
26 NUT, (M12) 11-896963 11-859129, 11-90099
27 CLAMP 8M0036783 813769
28 SCREW, (M8 x 35) 10-81893435
29 LINK ROD ASSEMBLY 92876A12
30 SCREW, (.375-24 x 1.250) 10-849838 10-14000
31 NUT, (.375-24) Stainless Steel 11-8M0204726
32 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828

Throttle Linkage

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Throttle Linkage:

Mercury 225 PRO XS (3.0L DFI) Throttle Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER 8M0040987 825268 2
2 SCREW, (M8 x 60) 10-81893460
3 BUSHING 23-887605
4 BUSHING 23-821113
5 SCREW, (M6 x 55) 10-40124
6 NUT, (M6) Stainless Steel 11-400212
7 CAP 42942
8 INSERT 42927
9 NUT, (M6) Stainless Steel 11-401386
10 BUSHING 23-8M0215006
11 LINK 884834
12 BRACKET, Anchor 824010T05 824010 2
13 LATCH 824016
14 DRIVE SCREW 10-42975
15 CUP, Barrel Retainer 824015
16 SCREW, (M8 x 25 MM) Stainless Steel 10-82155025
17 WASHER 12-43430
18 SCREW, (M8 x 25 MM) Stainless Steel 10-82155025
19 BRACKET, Slide 8M0039052 896662, 854653 1
20 SWITCH 87-8M0207794
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 SCREW, (M3.5 x 20) 10-82470620
23 WASHER 12-35459
24 SHIFT LINK KIT 883142A03 883142A 2
25 SLIDE 8539683
26 NUT, (M6) Stainless Steel 11-401366
27 BUSHING 23-42994
28 SHIFT SHAFT, Upper Comment: (Long) 8M0036408 896669001, 824070 1 (Long)
28 SHIFT SHAFT, Upper Comment: (X-Long) 8M0187153
29 SCREW, (M5 x 45) Stainless Steel 10-40011113
30 COVER 8582261
31 LINK 8M0008111 883082
32 LEVER 883081
33 INDICATOR, Throttle Position 8M6005165
34 SCREW, (M6 x 25) 10-82130025
35 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
36 GROMMET 25-8M0190980
37 BUSHING 23-856954
38 BRACKET 8544862
39 CLIP 54-858932
40 CAM ASSEMBLY 858353T5
41 BALL, Threaded 8235694
42 BUSHING 23-8M0215006
43 SCREW, (M8 x 55) Stainless Steel 10-40011155
44 BUSHING 23-8807371
45 WASHER, (.330 x .750 x .060) Stainless Steel 12-56720

Top Cowl

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Top Cowl:

Mercury 225 PRO XS (3.0L DFI) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY 100-881288T32
2 SCREW, (M6 x 30) 10-82130030
3 SOUND BLANKET KIT 884041A04 884041A 1
4 NOT SOLD SEPARATE, Sound Blanket-Top NSS
5 NOT SOLD SEPARATE, Sound Blanket-Port NSS
6 WASHER, (.250 External Star) 13-93702
7 COVER 826639T
8 HOOK ASSEMBLY, Rear Latch 850682T4
9 NOT SOLD SEPARATE, Pin NSS
10 RING, Retaining 53-8237951
11 ROLLER 8M0207770
12 GROMMET 25-850685T02 850685002, 25-850685 1
13 BRACKET, Front 8M0036792 821249M 2
14 SCREW, (M6 x 20) 10-82130020
15 BUMPER, Latch 815477
16 PIN, Roll 8155381
17 NUT, (M6) Stainless Steel 11-401366
18 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
19 RING, Retaining 53-8237951
20 ROLLER 8M0207770
21 WASHER 12-87161
- DECAL SET 37-897136A05

Transom Brackets

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Transom Brackets:

Mercury 225 PRO XS (3.0L DFI) Transom Brackets Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease (PORT) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Nylon Insert 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 LEVER ASSEMBLY, Tilt Lock 8M0115104 8M0115103, 99629T 2
14 SPRING, Tension 24-830899
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617

Vapor Separator Components

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Vapor Separator Components:

Mercury 225 PRO XS (3.0L DFI) Vapor Separator Components Diagram
Position No. Part Name OEM Number Supersedes
- VAPOR SEPARATOR ASSEMBLY 880133T12 880133T07, 880133T06, 880133T11
1 COVER KIT 889317T1
2 NOT SOLD SEPARATE, Seat NSS
3 PLATE, Baffle 889318001 889318
4 SCREW, (M6 x 16) 10-883223
5 GASKET 27-889319 27-889319001
6 FITTING 22-883556
7 O-RING 25-8M0062785 25-883209
8 FITTING 22-889329
9 PLUG 19-883208 19-881830
10 FILTER, Fuel 35-8M0122423
11 FLOAT KIT 889320A1
12 SHAFT F10064
13 PUMP ASSEMBLY, Fuel - High Pressure 888725T02
14 SLEEVE 8M6000589 23-855428
15 O-RING 25-8893162
16 SEAL 26-889321
17 RETAINER 889328
18 SCREW 1395-9643
19 PUMP ASSEMBLY, Boost 888733T02 888733T 1
20 GROMMET 25-889322
21 O-RING 25-889316
22 SEAL 26-8M6001413 26-889323
23 BOWL KIT 889324T03 889324T02
24 WIRE 84-889325A02 84-889325A 1
25 NOT SOLD SEPARATE, Check Valve NSS
26 FITTING 22-855424011
27 VALVE KIT, Inlet 889326A1
28 SCREW, Drian 10-889327A1
29 O-RING 25-8893161
30 SENSOR, Water 8M0214989
31 FITTING, Elbow 45 Degree (1.25) 22-782792
32 O-RING, (.301 x .070) 25-627021
33 INSERT 889430
34 HOSE 32-883545002
35 SHRADER VALVE 884820
36 O-RING 25-891778
37 CLIP 54-884819
38 SCREW, (M6 x 12) 10-82130012
39 GROMMET 25-855362001 25-855362
40 SPACER 23-883050
41 SCREW, (M8 x 60) 10-81893460
42 WASHER 12-4002318
- O-RING KIT, Vapor Seperator 25-889316A1

Water Hoses

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Below is the parts list for Mercury 225 PRO XS (3.0L DFI) Water Hoses:

Mercury 225 PRO XS (3.0L DFI) Water Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING, Straight 22-858855
2 CLAMP, (25.6 mm) 54-855228 54-888988014
3 HOSE, Starboard Dump (Starboard) 32-859090001 32-859090
4 HOSE, Port Dump (Port) 32-859089001 32-859089
5 TUBING, To Telltale 32-856839
6 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
7 HOSE 32-858807
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 HOSE 32-858865
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 FITTING 22-291112
12 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
- POWERHEAD ASSEMBLY 61-843034A07 61-843034A05, 61-843034B05

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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