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Mercury 225 (DFI) (0G960500 THRU 0T178499) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 225 (DFI) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 225 (DFI) Accessories:

Mercury 225 (DFI) Accessories Diagram
Position No. Part Name OEM Number Supersedes
- DECK FILL KIT, Oil 15969A3
- DIODE ASSEMBLY, Dual Engine 812497A2
- FLUSHING ATTACHMENT 44357Q2
- RIGGING HOSE KIT 32-825191A03 32-825191A 4
- FLUSH COUPLING 22-852400 56-820386A55
- LINE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect) 32-877680Q8
- LINE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (With Quick Disconnect)
- LINE ASSEMBLY, Fuel (8 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q8
- LINE ASSEMBLY, Fuel (12 Feet) Comment: (With Quick Disconnect Engine End Only) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (With Quick Disconnect Engine End Only)
- LINE ASSEMBLY, Fuel Comment: (No Fittings) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (No Fittings)
- SWITCH/LANYARD KIT 87-19674Q2
- MERCATHODE KIT 88334A2
- MERCATHODE MONITOR 86300A5
- HOSE EXTENSION KIT 41729A3
- VISUAL WARNING SYSTEM, Low/Oil/Overheat 17334A2
- CONVERSION KIT Comment: (Digital To Analog) 859653A1
- SMARTCRAFT CONVERSION KIT, Analog to Digital Comment: (Analog To Digital) 859649A2
- SMART SPEED/SMART TACH Comment: (0-80 MPH/0-7000 RPM) (Grey Face) 79-859030A2
- SMART SPEED/SMART TACH Comment: (0-120MPH/0-7000RPM) (Green Face 79-859035A1
- SMART TACH KIT Comment: (0-7000 RPM) (Gray Face) 79-859019A1
- TACHOMETER/SPEEDOMETER KIT Comment: (0-80 MPH/0-7000 RPM) (White Of Questions)fgFACE) 79-859070A2
- SMART SPEED/SMART TACH Comment: (0-120MPH/0-7000RPM )(White Face) 79-859071A1
- SMART TACH KIT Comment: (0-7000 RPM) (White Face) 79-859067A1

Air Compressor Components

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Below is the parts list for Mercury 225 (DFI) Air Compressor Components:

Mercury 225 (DFI) Air Compressor Components Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air 8M0063279 828123A23, 828123A14, 828123A 9, 828123T15, 828123T13
2 END CAP ASSEMBLY 1100-8M0050792 1173-828131A12, 1173-828131A09, 1173-828131A 8
3 NOT SOLD SEPARATE, Snap Ring NSS
4 SCREW, (M6 x 20) 10-82130020
5 O-RING 25-89224
6 O-RING, (2.739 x .070) 25-832804
7 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
8 PISTON ASSEMBLY 828222A4
9 RING, Lock 53-8348101
10 REED PLATE ASSEMBLY 835088A10 835088A 4
11 O-RING, (3.489 x .070) 25-67207
12 O-RING, (2.739 x .070) 25-832804
13 SEAL 26-828225
14 HEAD ASSEMBLY, Compressor 835087A3
15 FITTING, Straight 22-8307532
16 FITTING 22-856744 22-856744 1
17 O-RING, (.468 x .078) 25-831985 25-885187
18 FITTING 22-856827
19 FITTING, Check Valve 21-428641
20 FITTING 22-151331
21 FITTING, Straight (.125-27) 22-16604
22 SCREW, (M8 x 35) 10-82446035
23 SENSOR ASSEMBLY, Temperature 13536A12
24 RETAINER 137151
25 SCREW, (M8 x 12) 10-81893412
26 NOT AVAILABLE, Not Sold With This Model
27 SCREW, (M6 x 12) 10-85593912
28 PULLEY 8M0175171
29 SCREW, (M8 x 50) 10-81893450
30 PLUG, Pipe (.125-27) Brass 22-390721
- O-RING KIT 25-832804A03 25-832804A 1

Air Handler

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Below is the parts list for Mercury 225 (DFI) Air Handler:

Mercury 225 (DFI) Air Handler Diagram
Position No. Part Name OEM Number Supersedes
1 COVER 850296T4
2 GROMMET 25-86361
3 GROMMET, (.88 Inside Diameter) 25-13467
4 GROMMET 25-8M0153609
5 FILTER 35-853333T 35-853333
6 COVER 8544932
7 SCREW, (M5 x 13) 10-40056106
8 AIR HANDLER ASSEMBLY 858539T1
9 DECAL, Caution Comment: (Start In Gear) 37-881865 37-825064 (Start In Gear)
10 BRACKET 855756A1
11 SCREW, (M6 x 16) 10-1993716
12 PUMP ASSEMBLY 8M0047624 855843 2
13 GROMMET 25-856928
14 ELBOW 22-855802A1
15 CLAMP, (15.7) 54-8M0214911
16 HOSE 32-856825
17 SLEEVE, (27.00 Inches Bulk) 23-85686953
18 FITTING 22-880862A1
19 O-RING, (.530 x .082) 25-805062
20 HOSE 32-856778
21 DECAL, EPA Label Information Comment: (See Note) 37-804658A00
22 SCREW, (M6 x 45) 10-82130045
23 ATTENUATOR ASSEMBLY, Air 854343T7
24 CLIP 54-23567
25 SCREW, (#10-16 x .750) 10-69570
26 CABLE ASSEMBLY 84-88807A27
27 SCREW, (M6 x 8) 10-16955
28 TIE STRAP, (14.00 Inches) 61990

Air Handler Components

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Below is the parts list for Mercury 225 (DFI) Air Handler Components:

Mercury 225 (DFI) Air Handler Components Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY 858539T1
1 ADAPTOR PLATE 858541T1
2 GASKET 27-804680
3 REED BLOCK 828623T6
4 SCREW, (M6) 10-8555252
5 BUSHING 23-855364
6 GROMMET 25-855362001 25-855362
7 SCREW, (M8 x 35) 10-81893435
8 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
9 PLENUM KIT, Air 855631A2
10 SCREW, (M6 x 16) 10-1993716
11 GASKET 27-804679004 27-804679 3
12 SENSOR, MAP 854445
13 BRACKET 884522 804873, 841095
14 SENSOR ASSEMBLY, Temperature 8M0214984
15 O-RING, (.301 x .070) 25-627021
16 THROTTLE BODY KIT 855425A1
17 SCREW, (M6 x 40) 10-82130040
18 O-RING 25-855426
19 SCREW, (M8 x 30) 10-81893430
20 PUMP ASSEMBLY, Oil 8M0185614
21 ROLLER 67748
22 LEVER ASSEMBLY, Throttle 8588511
23 SCREW, (M5 x 16) 10-40056107
24 WASHER, (.203 x .406 x .040) 12-89302
25 LOCKWASHER, External 10,13-69432
26 RING, Retaining 53-8237951
27 CAM ASSEMBLY 858353A2
28 BUSHING 23-856895 23-883392
29 SCREW, (M8 x 40) 10-81893440
30 BALL, Threaded 8235694
31 BUSHING 23-8M0215006
32 CLAMP 54-804842
33 SCREW, (M6 x 40) 10-82130040
34 FITTING 22-856827
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C/C2 Or 900-858483C1/C2) 877869A00
- GASKET SET, Powerhead 27-832934A00

Air Hoses

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Below is the parts list for Mercury 225 (DFI) Air Hoses:

Mercury 225 (DFI) Air Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 ELBOW 22-856842
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, Pulse Line 32-8M0064783 32-858800
4 CLAMP, Hose (15.3) 54-8M0214964
5 HOSE ASSEMBLY 32-8567631
6 HOSE 32-804828
7 HOSE ASSEMBLY 32-804829 32-889313
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00

Bottom Cowl

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Below is the parts list for Mercury 225 (DFI) Bottom Cowl:

Mercury 225 (DFI) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL, Port Comment: (Port) 113-850302A1
2 PLUG 854367001 854367
3 BOTTOM COWL, Starboard Comment: (Starboard) 113-850301A1
4 SEAL, (44.00 Inches) 8M0109218
5 SCREW, (M6 x 40) 10-82130040
6 SCREW, (M6 x 75) 10-824868
7 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
8 FRONT HANDLE 8M0053903 850684F 1
9 BUSHING 23-335891
10 O-RING, (.614 x .070) 25-48462
11 PAWL 8219423
12 WASHER, (.281 x .734 x .063) 12-69057
13 NUT, (M6) Stainless Steel 11-401366
14 SCREW, (#10-16 x .625) 10-8214281
15 CLIP 54-822873
16 SWITCH ASSEMBLY 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40
17 CLAMP, Upper 8M8027677 54-859359A 2
18 NOT SOLD SEPARATE, Clamp, Lower NSS
19 SCREW, (M6 x 12) 10-82130012
20 NOT SOLD SEPARATE, Strap NSS
21 FOAM 859343
22 TIE STRAP, (11.750 Inches) 54-850181
23 HANDLE, Cowl 852361T1
24 WAVE WASHER 13-29402

Crankshaft, Pistons And Connecting Rods

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Below is the parts list for Mercury 225 (DFI) Crankshaft, Pistons And Connecting Rods:

Mercury 225 (DFI) Crankshaft, Pistons And Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT 482-9784A11
2 NOT SOLD SEPARATE, Wear Sleeve NSS
3 BEARING, Ball, Lower 30-67923T
4 RING 53-67446
5 RING 39-843198T01 39-843198001, 39-816106
6 KEY, Woodruff 28-91800
7 O-RING, (.859 x .139) 25-35126
8 RACE ASSEMBLY, Bearing 817001A1
9 NOT SOLD SEPARATE, Needle Roller NSS
10 PISTON Comment: (Starboard - Standard) 2720-859297T2
10 PISTON ASSEMBLY Comment: (Starboard - .015 Oversize) 2720-859444A2
10 PISTON ASSEMBLY Comment: (Starboard - .030 Oversize) 2720-859446A2
10 PISTON Comment: (Port - Standard) 2720-859296T2
10 PISTON ASSEMBLY Comment: (Port - .015 Oversize) 2720-859443A2
10 PISTON ASSEMBLY Comment: (Port - .030 Oversize) 2720-859445A2
11 LOCK RING 53-8320811
12 RING SET, Piston Comment: (Standard) 39-858772A12
12 RING SET, Piston Comment: (.015 Oversize) 39-875252A12 39-856939A12, 39-826293A12 (.015 Oversize)
12 RING SET, Piston Comment: (.030 Oversize) 39-875257A12 39-826297A12, 39-856940A12 (.030 Oversize)
13 NOT SOLD SEPARATE, Piston Ring, Lower NSS
14 CONNECTING ROD ASSEMBLY 600-8M0125869
15 SCREW, (.375-24 x 1.250) 10-94320
16 BEARING/CAGE KIT 31-844338A01 31-43012A04
17 NOT SOLD SEPARATE, Needle Rolling Bearing NSS
18 THRUST WASHER 12-88263
19 NEEDLE, Roller Bearing 29-8M0204715
20 BEARING ASSEMBLY, Upper 31-816773A2
21 SEAL 26-859093 26-815449
22 O-RING, (1.989 x .070) 25-823683 25-64067
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00
- GASKET SET, Powerhead 27-832934A00

Cylinder Block And End Cap

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Below is the parts list for Mercury 225 (DFI) Cylinder Block And End Cap:

Mercury 225 (DFI) Cylinder Block And End Cap Diagram
Position No. Part Name OEM Number Supersedes
39 CYLINDER HEAD Comment: (Starboard) (200 HP) 900-858301T1
39 CYLINDER HEAD Comment: (Starboard) (225 ) (Cylinder Head Has No Casting Number) 900-858301T2
39 CYLINDER HEAD Comment: (Starboard) (225 ) (Cyliner Head Casting #900-858485C1/C2) 900-858485T07 900-858485T 6 (Starboard) (225 ) (Cyliner Head Casting #900-858485C1/C2)
39 CYLINDER HEAD Comment: (Port) (200 HP) 900-858300T1
39 CYLINDER HEAD Comment: (Port) (225) (Cylinder Head Has No Casting Number) 900-858300T2
39 CYLINDER HEAD Comment: (Port) (225) (Cylinder Head Casting #900-858483C1/C2) 900-858483T07 900-858483T 6 (Port) (225) (Cylinder Head Casting #900-858483C1/C2)
40 SEAL 26-854639001 26-854639
41 No Longer Available, Thermostat Comment: (Refer to Service Bulletin 2002-08) NLA
42 GASKET 27-8503181
43 THERMOSTAT COVER Comment: (Port) 858856
43 THERMOSTAT COVER Comment: (Starboard) 858857
44 SCREW, (M6 x 25) 10-82130025
45 SCREW, (M8 x 50) (M8 X 50) 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570
46 SENSOR ASSEMBLY Comment: (Port) 13536A14
46 SENSOR ASSEMBLY, Temperature Comment: (Starboard) 13536A12
47 RETAINER Comment: (200) 137151
47 RETAINER Comment: (225) (Cylinder Heads Have No Casting Number) 137151
47 RETAINER Comment: (225) (Cylinder Heads Casting Number # 900-858485C1/C2 Or 900-858483C1/C2) 858858
48 SCREW, (M8 x 14) Comment: (200) 10-81893414
48 SCREW, (M8 x 14) Comment: (225) (Cylinder Heads Have No Casting Number) 10-81893414
48 SCREW, (M6 x 12) Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 10-82130012
49 CLAMP 8266241
50 SCREW, (M6 x 12) 10-82130012
51 BRACKET 8544862
52 LEVER, TPI 8583561
53 SCREW, (M6 x 25) 10-82130025
54 BUSHING 23-856954
55 GROMMET 25-8M0190980
56 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
57 SCREW, (M5 x 45) Stainless Steel 10-40011113
58 INDICATOR, Throttle Position 8M6005165
59 PLUG, Pipe (.375-18) Brass 22-8M0180565
60 PLUG, Pipe (.125-27) Brass Comment: (Digital) 22-328022
61 LINK 8M0084743
62 CLAMP 54-858902
63 WASHER 12-858950
64 SCREW, (M6 x 16) 10-82130016
65 CLIP 54-858932
66 TPS COVER 8582261
67 RETAINER 8588641
68 SCREW, (M8 x 20) 10-81893420
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00
- GASKET SET, Powerhead 27-832934A00
1 CYLINDER BLOCK Comment: (225) 885-9811A51
1 CYLINDER BLOCK Comment: (200) 885-9811A50
2 SCREW, (M8 x 40) 10-81893440
3 COVER 8M0111325
4 STUD, (M10 x 1.5 x 64) 16-903509
5 STUD, (M10 x 1.5 x 155) 16-8154431
6 DEFLECTOR, Water 8248577
7 CHECK VALVE 21-8781051
8 PIN 17-8M0036405 17-67296
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 PLUG 19-850309001 19-850309
11 SCREW, (M8 x 35) 10-81893435
12 SCREW, (M10 x 80) 10-82446180
13 BRACKET 8589521
14 CLIP 54-859376
15 PIN 8215832
16 NOT SOLD SEPARATE, Plug - Serial Number NSS
17 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
18 NUT, (M10) Stainless Steel 11-4013610
19 BRACKET 8212251
20 SCREW, (M6 x 16) 10-82130016
21 BRACKET, Guide 822486
22 ENCODER 8285581
23 SCREW, (M5 x 10) 10-82104510
24 END CAP ASSEMBLY 1171-9787A4
25 O-RING, (3.237 x .103) 25-62700
26 SEAL 26-8308981
27 SCREW, (M6 x 20) 10-82130020
28 PLATE ASSEMBLY 857186T02 857186A 1
29 MOUNT 23-855729
30 SCREW, (M10 x 45) 10-82130145
31 SCREW, (M10 x 50) 10-82130150
32 GROMMET 25-19565002
33 WASHER 12-855725
34 CLAMP 54-858424
35 J CLIP 54-858951
36 SCREW, (M6 x 12) 10-82130012
37 SEAL 818574
38 O-RING 25-818573
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00
- GASKET SET, Powerhead 27-832934A00

Digital Electric Parts

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Below is the parts list for Mercury 225 (DFI) Digital Electric Parts:

Mercury 225 (DFI) Digital Electric Parts Diagram
Position No. Part Name OEM Number Supersedes
1 HARNESS ASSEMBLY, Digital Adaptor 84-859244T1
2 HARNESS ASSEMBLY 84-859743T2
3 SENDER ASSEMBLY, Trim 859187A1
4 SENSOR, Speed/Temperature 859223A01 859223
5 HARNESS ASSEMBLY, Diagnostic Adaptor 84-859316T1

Drive Shaft Housing And Exhaust Tube

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Below is the parts list for Mercury 225 (DFI) Drive Shaft Housing And Exhaust Tube:

Mercury 225 (DFI) Drive Shaft Housing And Exhaust Tube Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (Long 3518-832937A06 3518-832937A05, 3518-832937A 3, 3518-832937A 4 (Long
1 HOUSING ASSEMBLY, Driveshaft Comment: (X/XX-Long) 3519-832938A06 3519-832938A 5 (X/XX-Long)
2 STUD, (M12 x 52) Comment: (Long/X-Long) 16-8M0008031 16-856983, 16-822257 (Long/X-Long)
3 SCREW, (M12 x 35) Comment: (Long/X-Long) 10-857136
4 GROMMET 25-8331231
5 WASHER, (.500 x .810 x .090) Stainless Steel 12-856982
6 NUT, (M12 x 1.75) 11-896895 11-857008
7 PLUG 19-64649
8 SCREW, (M14 x 178) 10-898834 10-815431002, 10-815431
9 CABLE ASSEMBLY, Ground 88238A10
10 WASHER, (.562 x 2.00 x .125) 12-815432
11 WASHER, (1.25 x 2.00 x .19) 12-8154331
12 MOUNT 8137711
13 WASHER 12-825190
14 NUT 11-896602 11-815434, 11-815434002
15 CLAMP 8186442
16 SCREW, (M8 x 35) 10-81893435
17 LOCKWASHER, Internal Tooth 13-72521
18 COVER, Black 8M0001136 818645F 1
19 SCREW, (#10-16 x .440) 10-69079
20 SEAL 8329321
21 TUBE ASSEMBLY, Exhaust 833116A4
22 NOT SOLD SEPARATE, Stainer NSS
23 SCREW, (M8 x 35) 10-81893435
24 TUBE, Water Comment: (Long) 32-8M0042785 32-832941 7 (Long)
24 TUBE, Water Comment: (X-Long) 32-8M0042786 32-832941 8 (X-Long)
24 TUBE, Water Comment: (XX-Long) 32-8M0042787 32-832941 9 (XX-Long)
25 SEAL 832940001 832940
26 CLAMP 8329391
27 SCREW, (.250-20 x .500) Stainless Steel 10-41508
28 SPACER Comment: (XX-Long) 8M0105088 8M0071622, 880647T04, 823979T 1, 880647T02, 880647T (XX-Long)
29 PIN, Dowel - Without Hole (.375 x .625) Comment: (XX-Long) 17-43044
30 STUD, (M12 x 179) Comment: (XX-Long) 16-8M0008047 16-857009, 16-824117 (XX-Long)
31 SCREW, (M12 x 160) Comment: (XX-Long) 10-857137

Dual Engine Extension Kit

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Below is the parts list for Mercury 225 (DFI) Dual Engine Extension Kit:

Mercury 225 (DFI) Dual Engine Extension Kit Diagram
Position No. Part Name OEM Number Supersedes
- EXTENSION KIT, Dual Engine 92876A9
1 TUBE ASSEMBLY 71565A2
2 O-RING, (.614 x .070) 25-48462
3 MOUNT 41055
4 TAB WASHER 14-42100
5 NUT, (.875-14) 11-8M0041651 11-37984
6 TAB WASHER 88404
7 SCREW, (.250-28 x 1.250) 10-38601
8 BRACKET 17729A1
9 SCREW, (.312-24 x 1.250) 10-62055
10 TAB WASHER 17728
11 SCREW, (.375-24 x 1.38) 10-140001
12 NUT, (.375-24) 11-8M0204726
13 STEERING EYE 8M0026167 8M0005848, 97933 1
14 SLEEVE, (1.625) 23-23651
15 TUBING, (4.00 Inches) 97931
16 COUPLER, (15.00 Inches) 8M0026098 814951 3
17 NUT, (.562-18) 11-42099
18 COUPLING 22-821169
19 WASHER, (.406 x .734 x .063) Stainless Steel 12-34931
20 SCREW, (.375-24 x 1.5) 10-94319

Electrical Components

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Below is the parts list for Mercury 225 (DFI) Electrical Components:

Mercury 225 (DFI) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
33 ECU, Engine Control Unit Comment: (225) (Labeled 858891-15) 858891T15 858891 15 (225) (Labeled 858891-15)
33 ECU, Engine Control Unit Comment: (225) (Labeled 858891-2/-9/-16 Or -27) 858891T29 858891 29 (225) (Labeled 858891-2/-9/-16 Or -27)
33 ECU, Engine Control Unit Comment: (200) 858891T26 858891 26 (200)
34 SCREW, (M6 x 25) 10-82130025
35 BUSHING 23-856954
36 GROMMET 25-8M0190980
37 WASHER, (.265 x .750 x .048) Stainless Steel 12-65567
38 SCREW, (M6 x 14) 10-82129114
39 CLIP 54-859376
40 CLIP 8590881
41 NOT SOLD SEPARATE, Electrical Plate Assembly NSS
42 HARNESS ASSEMBLY, Engine Wiring 84-858367T1
43 FUSE, Mini - Yellow - 20 Ampere 88-832969T20 88-832969 20
44 NOT SOLD SEPARATE, Fuse Cover NSS
45 BRACKET 858953
46 HARNESS ASSEMBLY, Alternator 84-856624A2
47 HARNESS ASSEMBLY, Direct Injector 879346A49 84-858781A 2
48 HARNESS ASSEMBLY, Fuel Injector 879346A50 84-858780A 2
49 HARNESS ASSEMBLY, Crank Sensor 84-878074A2
50 HARNESS ASSEMBLY, TPS 879346A41 84-878073A 2
51 NOT SOLD SEPARATE, Relay Plate Assembly NSS
52 PLATE, Relay 858366T2
53 SCREW, (M6 x 12) 10-82130012
54 CABLE ASSEMBLY, Battery - Negative 84-88439A26
55 SCREW, (M6 x 14) 10-82129114
56 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
57 GROMMET 25-822179
58 SCREW, (M6 x 25) 10-82129125
59 CABLE ASSEMBLY, Yellow/Black 84-93388A14
60 BUSHING 23-8M0214955
61 CABLE ASSEMBLY, Battery - Positive 84-88439A25
62 LOCKWASHER, (.312) 13-53166
63 NUT, (.312-18) 11-8M0204668
64 NUT, Brass 10-32,11-45076
65 SCREW, (M8 x 20) 10-81893420
66 BOOT, Insulator - Red 85-8500671
67 CAP NUT, 10-32,11-813938
68 CABLE ASSEMBLY, (4.00 Inches) Black 84-88807A16
69 BOOT, Insulator - Yellow 85-8500673
70 CLIP 54-828991T 54-828991
71 SCREW, (M6 x 14) 10-82129114
72 CLIP, (1.00) 54-858755
73 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
74 NUT, (M6) 11-401386
75 PLUG, Male, Gray Wire Comment: (Digital) 13541
1 PLATE 850295T4
2 COIL KIT 339-856991A1
3 CABLE ASSEMBLY, Hi Tension 84-881908T 84-821945T74, 84-821945T65
4 BOOT/TERMINAL KIT 85-63709A1
5 SPARK PLUG 33-889597Q 33-889597001, 33-855672 1
6 SCREW, (M6 x 30) 10-82129130
7 SENSOR, (0-50 PSI) 71-8M0157742
8 FITTING, Barbed 22-856594
9 CLIP, (.625) 54-858954
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 FITTING 22-859092 22-62365 1
12 HOSE, (.187) (26.00 Inches Bulk) (Cut to 15.00 Inch Length) 32-9912878
13 SCREW, (M8 x 35) 10-81893435
14 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
15 GROMMET 25-833155
16 BUSHING 23-8502341
17 SCREW, (M6 x 14) 10-82129114
18 NOT SOLD SEPARATE, Pitot Sensor Assembly Comment: (Digital) NSS
19 SENSOR, Speed Comment: (Digital) 881879T11 881879011, 881879A 6 (Digital)
20 FITTING, Straight Comment: (Digital) 22-8M0207782
21 CLIP, (.625), Conduit Comment: (Digital) 54-858954
22 BRACKET, Speedo Sensor Comment: (Digital) 859313
23 GROMMET Comment: (Digital) 25-818967
24 BUSHING Comment: (Digital) 23-8M0214955
25 SCREW, (M6 x 25) Comment: (Digital) 10-82130025
26 HARNESS ASSEMBLY, Trim 84-819514A14
27 RELAY ASSEMBLY 8M0207773
28 NOT SOLD SEPARATE, Decal - Trim Relay NSS
29 BRACKET 828102
30 BUSHING 23-8M0214955
31 GROMMET 25-818967
32 SCREW, (M6 x 25) 10-82129125
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Numbers 900-858485C1/C2 Or 900-858483C1/C2) 877869A00

Exhaust Plate

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Below is the parts list for Mercury 225 (DFI) Exhaust Plate:

Mercury 225 (DFI) Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 832935A17 832935A16, 832935A15, 832935A14
2 GASKET 27-8329335
3 GASKET, Lower 27-8329344
4 SEAL 8M0043157 823805 1
5 FITTING, Check Valve 22-8320761
6 STRAINER 35-8348084
7 CHECK VALVE ASSEMBLY, Drain 21-817519A1
8 PIN, Dowel - Without Hole (.375 x .625) 17-43044
9 COVER ASSEMBLY 65663A2
10 SCREW, (M8 x 35) 10-81893435
11 CARRIER 814190
12 GROMMET 25-814191
13 POPPET 814189
14 SPRING 24-64878
15 PLATE ASSEMBLY 65664A1
16 GASKET 27-88907003
17 DIAPHRAGM 648771
18 WASHER 12-76451
19 SCREW, (#10-16 x .750) 10-69570
20 SCREW, (M8 x 35) 10-81893435
21 BOOT, Idle Exhaust 850306A04 850306 1
22 CLAMP, (28.6) 54-850896
23 FITTING, Tell-Tale 22-8M0077650 821904
24 PLUG 19-821908
25 WASHER 12-821915
26 FITTING 22-821952
27 CHECK VALVE 8219631
28 O-RING, (.299 x .103) 25-30641
29 NUT, (M6) 11-401386
30 SLIDE 8539682
31 NUT, (M6) 11-401386
32 SHIFT LINK 883142A03 883142A 2
33 BUSHING 23-42994
34 SHIFT SHAFT, Upper Comment: (Long) 8M0036408 896669001, 824070 1 (Long)
34 SHIFT SHAFT, Upper Comment: (X-Long) 8M0187153
34 SHIFT SHAFT, Upper Comment: (XX-Long) 8240703
35 BUSHING 23-48237
36 COUPLING 43585
37 HOSE, Inlet 32-859626A1
38 GROMMET 25-12602002
39 WASHER 12-35459
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00
- GASKET SET, Powerhead 27-832934A00

Flywheel/Alternator

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Below is the parts list for Mercury 225 (DFI) Flywheel/Alternator:

Mercury 225 (DFI) Flywheel/Alternator Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR 8M6013461
2 SPRING 24-8523742
3 BUSHING 23-42139
4 BELT TENSIONER 850291T3
5 BUSHING 23-8525622
6 SCREW, (M10 x 45) 10-4007180
7 PULLEY 8M6005030
8 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
9 BELT 57-828507Q01 57-828507 1
10 FLYWHEEL 283-850293T2
11 NUT, (M16) 11-42979
12 WASHER, (.641 x 1.250 x .190) 12-33001
13 PLUG, Yellow 19-45907
14 NUT, (M6) 11-401386
15 CABLE ASSEMBLY 84-856583A4
16 WASHER, Anti Rotation 858511

Fuel Pump

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Below is the parts list for Mercury 225 (DFI) Fuel Pump:

Mercury 225 (DFI) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHRAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Retainer NSS
5 NOT SOLD SEPARATE, Spring NSS
6 NOT SOLD SEPARATE, Cap NSS
7 NOT SOLD SEPARATE, Spring NSS
8 NOT SOLD SEPARATE, Cap NSS
9 NOT SOLD SEPARATE, Diaphragm NSS
10 NOT SOLD SEPARATE, Gasket - Boost NSS
11 NOT SOLD SEPARATE, Gasket - Pulse NSS
12 GASKET 27-8M0204705
13 PLATE 987752
14 FITTING, Straight (.125-27) 22-16604
15 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 BASE 144303
18 CLIP, Fuel Hose 54-8589781
19 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
- GASKET SET, Powerhead 27-832934A00

Fuel Rails

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Below is the parts list for Mercury 225 (DFI) Fuel Rails:

Mercury 225 (DFI) Fuel Rails Diagram
Position No. Part Name OEM Number Supersedes
- NOT SOLD SEPARATE, Fuel Rail Assemlby NSS
1 INJECTOR 8M6001743 8M0065916, 883078A05, 883078A 4
2 WASHER ASSEMBLY, Cupped 12-828694A1
3 FUEL RAIL ASSEMBLY Comment: (Port) 858258A1
4 FUEL RAIL ASSEMBLY Comment: (Starboard) 884430T06 858259A 1 (Starboard)
5 CLAMP 54-804830
6 CLAMP 54-8048311
7 CLAMP 54-804832
8 CLAMP 54-804833
9 O-RING KIT 25-804529
10 PLUG 19-804835
11 FITTING 22-804836
12 VALVE ASSEMBLY, (.5 Inch Diameter) 804837
13 VALVE KIT, Fuel 8M0047053 883542, 804838A 1
14 CAP 22-805515 19-804839001, 19-804839
15 SCREW PACKAGE, (M5 x 8) (2 Per) 10-804525001 804525
16 O-RING KIT 25-804840
17 O-RING KIT 25-804530
18 DIAPHRAGM ASSEMBLY 804533
19 SPRING 24-804534
20 O-RING 25-804536
21 COVER 804535001 804535
22 SCREW PACKAGE, (M5 x 16) (2 Per) 804526
23 O-RING KIT Comment: (16 Per Kit) 804532 25-803987 (16 Per Kit)
24 INJECTOR 8M0222157
25 SEAL KIT 26-804875 26-835083
26 STUD, (M10 x 91) 16-8M0063255
27 NUT, (M10) Brass/Nickel Plated 11-826292
28 CLIP, Conduit 54-859376
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00

Fuel System

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Below is the parts list for Mercury 225 (DFI) Fuel System:

Mercury 225 (DFI) Fuel System Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP, Hose (15.3) 54-8M0214964
2 CHECK VALVE 21-8557611
3 CLAMP 54-8583253
4 SCREW, (M5 x 35) 10-858939
5 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
6 CONNECTOR 22-822769
7 HOSE/SLEEVE 32-8M0064780 32-856818A 1
8 HOSE 32-8M0064778 32-856817 2
9 HOSE, Fuel Supply 32-804825
10 HOSE, Fuel Bypass 32-804826
11 HOSE 32-804827 32-889312
12 HOSE, (57.00 Inches Bulk) (Cut to 18.00 Inch Length) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
13 ELBOW 22-8589052
14 HOSE 32-856825
15 HOSE 32-856778
16 TUBING, (17.00 Inches Bulk) 32-85682239
17 SLEEVE, (27.00 Inches Bulk) (Cut to 14.00 Inch Length) 23-85686953
18 SLEEVE, (27.00 Inches Bulk) (Cut to 8.00 Inch Length) 23-85686953
19 NOT SOLD SEPARATE, Cap NSS

Gear Housing Chart

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Below is the parts list for Mercury 225 (DFI) Gear Housing Chart:

Mercury 225 (DFI) Gear Housing Chart Diagram
Position No. Part Name OEM Number Supersedes
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard, Long) 1623-859399T13 1623-859399R13 (Standard, Long)
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standard, X-Long) 1623-859399T14 1623-859399R14 (Standard, X-Long)
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Standardk, XX-Long) 1623-859399T15 1623-859399R15 (Standardk, XX-Long)
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Counter Rotation, X-Long) 1623-859399T16 1623-859399R16 (Counter Rotation, X-Long)
0 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (Counter Rotation, XX-Long) 1623-859399T17 1623-859399R17 (Counter Rotation, XX-Long)

Gear Housing, Driveshaft - Counter Rotation

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Below is the parts list for Mercury 225 (DFI) Gear Housing, Driveshaft - Counter Rotation:

Mercury 225 (DFI) Gear Housing, Driveshaft - Counter Rotation Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 PITOT TUBE 859402
5 ANODE 97-826134Q 826134, 826134A 1
6 SCREW, (M6 x 40) 10-4000333
7 NUT, (M6) 11-401386
8 BEARING ASSEMBLY, Roller 31-42647A1
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 SCREW KIT, (.375-16 x .250) 10-79953Q04
11 WASHER, Fiber 12-191833
12 TUBING, (52.00 Inches) Comment: (X-Long) (Cut to 12.00 Inch Length) 32-85944975
12 TUBING, (52.00 Inches) Comment: (XX-Long) (Cut to 17.00 Inch Length) 32-85944975
13 FITTING 22-881866 22-859432
14 COVER 858934
15 GASKET 27-858935
16 NOT SOLD SEPARATE, Pinion Gear Comment: (1.75:1 - 12/21) (Part Of 43-828695A 1) NSS
17 WASHER 12-92721
18 NUT, (.625-18) 11-35921
19 SEAL, Oil 26-8M0204708
20 O-RING, (.799) 25-8M0214927
21 SCREW, (M6 x 16) 10-1993716
22 WASHER 12-77674
23 SHIFT SHAFT 824145
24 DRIVESHAFT Comment: (X-Long) 45-881942 45-858712 (X-Long)
24 DRIVESHAFT Comment: (XX-Long) 45-881943 45-858713 (XX-Long)
25 SHIM ASSEMBLY 15-8M0063268
26 BEARING, Tapered Roller 31-8M0146553
27 NOT SOLD SEPARATE, Cup NSS
28 KEY 28-8M0204723
29 SHIM SET 15-42637A1
30 BEARING, Roller 31-8M0146566
31 NOT SOLD SEPARATE, Cup NSS
32 RETAINER 8245191
33 CARRIER ASSEMBLY 8M0214948
34 O-RING, (2.175 x .175) 25-8M0142854
35 SEAL, Oil 26-8M0214939
36 SEAL, Oil 26-8M0214939
37 PUMP ASSEMBLY, Water 817275A1
38 SEAL KIT 26-816575A2
39 GASKET 27-430331
40 GASKET 27-8172771
41 FACEPLATE 8M0204709
42 IMPELLER 47-43026T2
43 SCREW, (M6 x 16) 10-1993716
44 COUPLING ASSEMBLY 832942A1
45 O-RING, (.796 x .139) 25-8M0204645
46 O-RING, (1.046) 25-8M0204654
47 NOT SOLD SEPARATE, Decal - Counter Rotation NSS
- REBUILD KIT, Water Pump 817275A5
- SEAL KIT, Gear Housing 26-816575A4
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

Gear Housing, Driveshaft - Standard Rotation

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Below is the parts list for Mercury 225 (DFI) Gear Housing, Driveshaft - Standard Rotation:

Mercury 225 (DFI) Gear Housing, Driveshaft - Standard Rotation Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 PITOT TUBE 859402
5 ANODE 97-826134Q 826134, 826134A 1
6 SCREW, (M6 x 40) 10-4000333
7 NUT, (M6) 11-401386
8 BEARING ASSEMBLY, Roller 31-42647A1
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 SCREW KIT, (.375-16 x .250) 10-79953Q04
11 WASHER, Fiber 12-191833
12 TUBING, (52.00 Inches) Comment: (Long) (Cut to 7.00 Inch Length) 32-85944975
12 TUBING, (52.00 Inches) Comment: (X-Long) (Cut to 12.00 Inch Length) 32-85944975
12 TUBING, (52.00 Inches) Comment: (XX-Long) (Cut to 17.00 Inch Length) 32-85944975
13 FITTING 22-881866 22-859432
14 COVER 858934
15 GASKET 27-858935
16 NOT SOLD SEPARATE, Pinion Gear Comment: (1.75:1 - 12/21) (Part Of 43- 859321A 3) NSS
16 NOT SOLD SEPARATE, Pinion Gear Comment: (1.87:1 - 15/28) (Part Of 43-828170A 2) NSS
17 WASHER 12-92721
18 NUT, (.625-18) 11-35921
19 SEAL, Oil 26-8M0204708
20 O-RING, (.799) 25-8M0214927
21 SCREW, (M6 x 16) 10-1993716
22 WASHER 12-77674
23 SHIFT SHAFT 824145
24 DRIVESHAFT Comment: (Long) 45-881938 45-858711 (Long)
24 DRIVESHAFT Comment: (X-Long) 45-881942 45-858712 (X-Long)
24 DRIVESHAFT Comment: (XX-Long) 45-881943 45-858713 (XX-Long)
25 SHIM ASSEMBLY 15-8M0063268
26 BEARING, Tapered Roller 31-8M0146553
27 NOT SOLD SEPARATE, Cup NSS
28 KEY 28-8M0204723
29 SHIM SET 15-42637A1
30 BEARING, Roller 31-8M0146566
31 NOT SOLD SEPARATE, Cup NSS
32 RETAINER 8245191
33 CARRIER ASSEMBLY 8M0214948
34 O-RING, (2.175 x .175) 25-8M0142854
35 SEAL, Oil 26-8M0214939
36 SEAL, Oil 26-8M0214939
37 PUMP ASSEMBLY, Water 817275A1
38 SEAL KIT 26-816575A2
39 GASKET 27-430331
40 GASKET 27-8172771
41 FACEPLATE 8M0204709
42 IMPELLER 47-43026T2
43 SCREW, (M6 x 16) 10-1993716
44 COUPLING ASSEMBLY 832942A1
45 O-RING, (.796 x .139) 25-8M0204645
46 O-RING, (1.046) 25-8M0204654
- REBUILD KIT, Water Pump 817275A5
- SEAL KIT, Gear Housing 26-816575A4
- REPAIR KIT, Water Pump Impeller 47-8M0100526 47-43026Q06

Gear Housing, Propeller Shaft - Counter Rotation

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Below is the parts list for Mercury 225 (DFI) Gear Housing, Propeller Shaft - Counter Rotation:

Mercury 225 (DFI) Gear Housing, Propeller Shaft - Counter Rotation Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
48 PLUG 22-859403
49 SHIFT CRANK 8M0226861
50 SPOOL ASSEMBLY 8M0235940
51 NOT SOLD SEPARATE, Spool NSS
52 NOT SOLD SEPARATE, Sleeve NSS
53 COTTER PIN 18-469501
54 SHIM SET 15-44491A1
55 ADAPTOR ASSEMBLY, Bearing 828830A2
56 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
57 THRUST WASHER 12-815481
58 BEARING, Thrust 31-815480
59 GEAR, Reverse (12/21) Comment: (1.75:1) 43-828696T2
60 BEARING ASSEMBLY, Roller 31-15844
61 SPRING 24-30893
62 CLUTCH 52-859340T 52-854735T, 52-828288
63 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
64 PIN, Detent 17-828356
65 PROPELLER SHAFT 44-8M0140448
66 GEAR SET, Forward/Pinion (12/21) Comment: (1.75:1) 43-828695A1
67 SPACER SHIM , (.206) 23-1761514
67 SPACER SHIM , (.208) 23-1761515
67 SPACER SHIM, (.210) 23-1761516
67 SPACER SHIM, (.212) 23-1761517
67 SPACER SHIM, (.214) 23-1761518
67 SPACER SHIM, (.216) 23-1761519
67 SPACER SHIM, (.218) 23-1761520
67 SPACER SHIM, (.220) 23-1761521
67 SPACER SHIM, (.222) 23-1761522
67 SPACER SHIM, (.224) 23-1761523
67 SPACER SHIM, (.226) 23-1761524
67 SPACER SHIM, (.228) 23-1761525
67 SPACER SHIM, (.230) 23-1761526
68 BEARING, Thrust 31-815480
69 THRUST WASHER 12-815481
70 ADAPTOR ASSEMBLY, Bearing 828831A3
71 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
72 THRUST WASHER 12-18448
73 BEARING, Thrust 31-15842
74 RACE, Thrust 8182911
75 KEEPER 814605
76 O-RING 25-8M0214920
77 CARRIER ASSEMBLY, Bearing 818290T8
78 BEARING, Needle 31-30956T
79 SEAL, Oil, Inside 26-14077
80 SEAL, Outside 26-8M0204670
81 TAB WASHER 14-18323
82 RETAINER 8M2011027 79448
83 ANODE KIT 97-76214Q5
84 SCREW, (.437-14 x 1.750) 10-8M0204686
- SEAL KIT, Gear Housing 26-816575A4

Gear Housing, Propeller Shaft - Standard Rotation

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Below is the parts list for Mercury 225 (DFI) Gear Housing, Propeller Shaft - Standard Rotation:

Mercury 225 (DFI) Gear Housing, Propeller Shaft - Standard Rotation Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY, Basic 1623-859399T18 1623-857113T 3
47 PLUG 22-859403
48 SHIFT CRANK 8M0226861
49 SPOOL ASSEMBLY 8M0235940
50 NOT SOLD SEPARATE, Shift Spool NSS
51 COTTER PIN 18-469501
52 NOT SOLD SEPARATE, Sleeve NSS
53 GEAR SET, Forward/Pinion (12/21) 43-859321A3
53 GEAR SET, Forward And Pinion Comment: (1.87:1 - 15/28) 43-878611A2
54 SHIM SET 15-44491A1
55 BEARING SET, Cup And Cone 31-30894A1
56 NOT SOLD SEPARATE, Cup NSS
57 RING, Retaining 53-856823
58 BEARING, Needle 31-30895T
59 SPRING 24-30893
60 CLUTCH 52-859340T 52-854735T, 52-828288
61 PIN, Detent 17-828356
62 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
63 PROPELLER SHAFT 44-8M0140440
64 GEAR, Reverse (12/21) Comment: (1.75:1) 43-859322A1
64 GEAR, Reverse Comment: (1.87:1 - 15/28) 43-828171A1
65 SPACER 23-824108
66 RING, Thrust 681001
67 BEARING, Ball 30-88957T
68 O-RING 25-8M0214920
69 CARRIER ASSEMBLY, Bearing 818763T11 818763A11
70 BEARING, Needle 31-30956T
71 SEAL, Oil, Inside 26-14077
72 SEAL, Outside 26-8M0204670
73 TAB WASHER 14-18323
74 RETAINER 8M2011027 79448
75 ANODE KIT 97-76214Q5
76 SCREW, (.437-14 x 1.750) 10-8M0204686
- SEAL KIT, Gear Housing 26-816575A4

Instrumentation

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Below is the parts list for Mercury 225 (DFI) Instrumentation:

Mercury 225 (DFI) Instrumentation Diagram
Position No. Part Name OEM Number Supersedes
1 SWITCH ASSEMBLY, Lanyard 87-19674A1
2 SCREW, (.190-16 x 1.750) Stainless Steel 10-18303
3 ADAPTER 813679 12051
4 LANYARD ASSEMBLY 15920Q54
5 SCREW, (#10-32 x 2.00) Stainless Steel 10-32866
6 CLAMP, Mounting 18321
7 WASHER, (.200 x .440 x .032) 12-24676
8 NUT, Stainless Steel 10-32,11-68219
9 RETAINER 79146
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 DIODE ASSEMBLY 812497A2
12 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
13 WARNING GAUGE KIT 79-859699A1
14 CLAMP 850020
15 LOCKWASHER, Star 8,13-825361
16 NUT, Brass 8-32,11-26419
17 LAMP 88-15163
18 SOCKET, Light Bulb 88-79888
19 CABLE ASSEMBLY, (20.00 Feet) 84-835359A1

Miscellaneous

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Below is the parts list for Mercury 225 (DFI) Miscellaneous:

Mercury 225 (DFI) Miscellaneous Diagram
Position No. Part Name OEM Number Supersedes
0 200/225 (3.0L DFI) 90-80348500
0 OWNERS MANUAL 90-10201001
0 SERVICE MANUAL 90-859769R03 90-859769R 2
0 DECAL SET Comment: (Black - Red) (225) 37-855405A00 37-855405A98, 37-855408A99, 37-855408A98 (Black - Red) (225)
0 DECAL SET Comment: (Black - Blue) (225) 37-855408A00
0 DECAL SET Comment: (Gray Long) (225) 37-855409A03 37-855409A01, 37-855409A98, 37-855411A00, 37-855411A99, 37-855411A98 (Gray Long) (225)
0 DECAL SET Comment: (Gray XL/XXL/CXL/CXXL) (225) 37-855409A03 37-855409A01, 37-855409A98, 37-855411A00, 37-855411A99, 37-855411A98 (Gray XL/XXL/CXL/CXXL) (225)
0 DECAL SET Comment: (Black - Red) (200) 37-855410A00 37-855410A98 (Black - Red) (200)
0 DECAL SET Comment: (Black - Blue) (200) 37-855412A00 37-855412A99, 37-855412A98 (Black - Blue) (200)
0 DECAL SET Comment: (Gray Long) (200) 37-855413A03 37-855413A01, 37-855413A98, 37-855414A00, 37-855414A99, 37-855414A98 (Gray Long) (200)
0 DECAL SET Comment: (Gray XL/XXL/CXL/CXXL) (200) 37-855413A03 37-855413A01, 37-855413A98, 37-855414A00, 37-855414A99, 37-855414A98 (Gray XL/XXL/CXL/CXXL) (200)
0 DECAL SET Comment: (Black 225) (Tracker) 37-802641A98
0 DECAL SET Comment: (Black 200) (Tracker) 37-802642A98
0 DECAL, EPA Label Information Comment: (2000) (See Note) 37-804658A00

Oil Injection Components

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Below is the parts list for Mercury 225 (DFI) Oil Injection Components:

Mercury 225 (DFI) Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY 1200-8M0119508 1200-8M0064073, 1270-830889A10, 1270-830889A 4
2 NOT SOLD SEPARATE, Decal - Reservoir NSS
3 SCREW, (.164-18 x .375) 10-58376
4 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
5 CAP ASSEMBLY 36-814449A3
6 GASKET 27-42999T
7 SWITCH ASSEMBLY 87-856156T02 87-856156A 2
8 SCREW, (M8 x 35) 10-81893435
9 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
10 GROMMET 25-855362001 25-855362
11 BUSHING 23-855364
12 BRACKET KIT 12335A1
13 CORD/HOOK KIT 12323A1
14 TANK 1257-87421
15 CAP ASSEMBLY 36-43298A2
16 NOT SOLD SEPARATE, Insert NSS
17 O-RING, (2.225 x .210) 25-11332
18 HOUSING ASSEMBLY, Adapter Comment: (Non-Digital) 816190A4
19 SENDER ASSEMBLY, Oil Level Comment: (Digital) 816190A5
20 O-RING, (2.225 x .210) 25-11332
21 TUBE 32-99802
22 HOSE, (114.00 Inches) 32-99439
23 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
24 NOT SOLD SEPARATE, Decal Comment: (Caution Remove Tank) NSS

Oiling System

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Below is the parts list for Mercury 225 (DFI) Oiling System:

Mercury 225 (DFI) Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (36.00 Inches Bulk) (Cut to 24.00 Inch Length) 32-8M0054152 32-856060 65
2 TUBING, (36.00 Inches Bulk) (Cut to 15.00 Inch Length) 32-8M0054152 32-856060 65
3 CONNECTOR 22-8245021
4 HOSE, (57.00 Inches Bulk) (Cut to 7.00 Inch Length) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
5 FITTING 22-8M0207780
6 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
7 HOSE 32-875289
8 CONNECTOR 22-858955
9 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
10 HOSE, (2.00 Inches) 32-875283
11 FILTER, In Line 35-875284T01 35-875284001, 35-875284
12 CHECK VALVE 21-858870
13 RETAINER 859230T 859230
14 TUBING, (25.00 Inches Bulk) 32-82381455
15 TUBING, (33.00 Inches Bulk) 32-85583464
16 TUBING, (36.00 Inches Bulk) (Cut to 19.50 Inch Length) 32-8M0054152 32-856060 65
17 TIE STRAP, (4.00 Inches) 56762
18 TUBING, (36.00 Inches Bulk) (Cut to 11.00 Inch Length) 32-8M0054152 32-856060 65
19 TUBING, (36.00 Inches Bulk) (Cut to 6.00 Inch Length) 32-8M0054152 32-856060 65
20 TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) 32-8M0054152 32-856060 65
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 TIE STRAP, (4.00 Inches) 56762
23 TUBING, (36.00 Inches Bulk) (Cut to 20.50 Inch Length) 32-8M0054152 32-856060 65
24 TUBING, (36.00 Inches Bulk) (Cut to 15.50 Inch Length) 32-8M0054152 32-856060 65
25 NOT SOLD SEPARATE, Plug NSS
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00

Port Center Main Oiling System

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Below is the parts list for Mercury 225 (DFI) Port Center Main Oiling System:

Mercury 225 (DFI) Port Center Main Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 ELBOW 22-151333
2 FITTING, Elbow 90 Degree (.0625-27) 22-887801
3 TUBING, (36.00 Inches Bulk) (Cut to 20.50 Inch Length) 32-8M0054152 32-856060 65
4 TUBING, (36.00 Inches Bulk) (Cut to 5.00 Inch Length) 32-8M0054152 32-856060 65
5 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
6 TUBING, (36.00 Inches Bulk) (Cut to 13.00 Inch Length) 32-8M0054152 32-856060 65
7 CHECK VALVE 21-8282182
8 CHECK VALVE 21-8582362
9 CLIP 54-23567
10 SCREW, (#10-16 x .500) 10-48408
11 TUBING, (36.00 Inches Bulk) (Cut to 4.75 Inch Length) 32-8M0054152 32-856060 65
12 TUBING, (36.00 Inches Bulk) (Cut to 11.00 Inch Length) 32-8M0054152 32-856060 65
13 TUBING, (36.00 Inches Bulk) (Cut to 9.00 Inch Length) 32-8M0054152 32-856060 65
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00

Power Trim Components

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Below is the parts list for Mercury 225 (DFI) Power Trim Components:

Mercury 225 (DFI) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- POWER TRIM ASSEMBLY, Complete 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 MANIFOLD ASSEMBLY 811604F 811604T
2 PLUG, Pipe (.0625-27) 22-56800
3 CYLINDER ASSEMBLY 880952A03 880952A02, 880952A 1
4 ROD, Trim Piston 823553T 823553, 811609
5 GUIDE KIT 878239A02 878239A 1
6 REPAIR KIT 811607A1
7 CHECK VALVE KIT 811610A1
8 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
9 PISTON ASSEMBLY Comment: (Port) 878413A1
9 PISTON ASSEMBLY, Power Trim Comment: (Starboard) 878414T01 878414A 1 (Starboard)
10 TRIM FILTER ASSEMBLY 35-12184A1
11 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
12 E RING 53-815949001 53-812844, 53-835104
13 O-RING KIT 811612A3
14 PUMP 811617T1
15 PLUG ASSEMBLY 19-811613
16 SCREW, (M6 x 14) 10-4000327
17 WASHER 12-4002315
18 COVER 811611
19 DRIVE JOINT 828710
20 TRIM MOTOR Comment: (Breakdown On Power Trim Motor) 878265A4
21 SCREW Comment: (Long) 10-881768A1
21 SCREW Comment: (SHORT) 10-811616
22 SHAFT ASSEMBLY 8M0142997
23 PLUG, Pipe (.0625-27) 22-56800
24 PIN, Groove 17-878267 17-44431
25 PIN, Trilobe 17-821539 17-13794, 17-19603
26 SHAFT 99625002
27 ANODE KIT 97-818298Q1
28 SCREW, (M6 x 25) 10-8M0204707
29 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
30 SCREW, (M10 x 30) 10-4000377
31 WASHER 12-4002319
32 CLAMP 54-26550
33 SCREW, (#10-16 x .600) 10-878609 10-812832 1
34 C WASHER 8M0084613 69205
35 DECAL, Caution-Power Trim 37-435301
36 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) 32-828547353
37 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275

Power Trim Motor

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Below is the parts list for Mercury 225 (DFI) Power Trim Motor:

Mercury 225 (DFI) Power Trim Motor Diagram
Position No. Part Name OEM Number Supersedes
- TRIM MOTOR 878265A4
1 BRUSH AND SEAL KIT 828714A1
2 ARMATURE KIT 828713T1
3 END FRAME, Complete 828715A1

Speedometer/Block Pressure System

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Below is the parts list for Mercury 225 (DFI) Speedometer/Block Pressure System:

Mercury 225 (DFI) Speedometer/Block Pressure System Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING Comment: (Non-Digital) 22-881866 22-859432 (Non-Digital)
2 TUBING, (44.00 Inches Bulk), Gray Comment: (Non-Digital) 32-85978571
3 COUPLER Comment: (Non-Digital) 22-8M0214971
4 PLUG Comment: (Non-Digital) 22-859732
5 FITTING, Adapter Comment: (Non-Digital) 22-8M0214970
6 TUBING, (52.00 Inches), Black Comment: (Non-Digital) 32-85944975
7 FITTING 22-859448T 22-859448
8 GROMMET 25-8M0153609
9 TIE STRAP, (11.750 Inches) 54-850181
10 TUBING, (52.00 Inches), Black Comment: (Cut to 34.00 Inch Length)(Digital) 32-85944975

Starboard Center Main Oiling System

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Below is the parts list for Mercury 225 (DFI) Starboard Center Main Oiling System:

Mercury 225 (DFI) Starboard Center Main Oiling System Diagram
Position No. Part Name OEM Number Supersedes
1 TUBING, (36.00 Inches Bulk) (Cut to 15.00 Inch Length) 32-8M0054152 32-856060 65
2 CHECK VALVE, 90 Degree (.0625-27) 21-8592352
3 TUBING, (36.00 Inches Bulk) (Cut to 16.50 Inch Length) 32-8M0054152 32-856060 65
4 TUBING, (36.00 Inches Bulk) (Cut to 15.00 Inch Length) 32-8M0054152 32-856060 65
5 CLIP 54-23567
6 SCREW, (#10-16 x .500) 10-48408
7 ELBOW 22-151333
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00

Starter Motor

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Below is the parts list for Mercury 225 (DFI) Starter Motor:

Mercury 225 (DFI) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-898265013 50-856996T
2 PLATE 75660
3 THRU BOLT 10-749681
4 DRIVE KIT 8236401
5 PINION 898265015 86177 1
6 ARMATURE 8236381
7 BRUSH/SPRING KIT 898265016 75384, 75384 1
8 HOLDER 898265014 61787
9 END CAP 15386001
10 SCREW F15158
11 DECAL, Warning Comment: (High Voltage) 37-8272822
12 LOCKWASHER, (.250) Stainless Steel 13-26992
13 NUT, (.250-20) Brass Comment: (Service Item) 11-94330
14 LOCKWASHER, (.250) Stainless Steel 13-26992
15 NUT, (.250-20) 11-20890
16 COLLAR 23-8M0034918 23-8M0001391, 56703
17 STOP, Rubber 8M0043376 68042
18 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel 10-69035
19 CABLE ASSEMBLY, (6.00 Inches) Black 84-93388A1

Swivel Bracket And Steering Arm

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Below is the parts list for Mercury 225 (DFI) Swivel Bracket And Steering Arm:

Mercury 225 (DFI) Swivel Bracket And Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY, Black 1499-8M0102865 1499-8710T20
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil, Lower 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE, Bottom Comment: (Long - Carbon Steel) 814084F1
9 YOKE, Bottom Comment: (XL-Stainless Steel) 826364T 826364F 1 (XL-Stainless Steel)
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE NSS
16 SENDER ASSEMBLY, Trim Comment: (Non-Digital) 8M0074846 821180A 6 (Non-Digital)
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (Long - Carbon Steel) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (XL-Stainless Steel) 17-8M0132731
21 SCREW, (M12 x 190) 10-8M0141069
22 BUMPER 824998001 824998
23 MOUNT, Upper 8163851
24 WASHER 12-8154371
25 WASHER 12-815436
26 NUT, (M12) 11-896963 11-859129, 11-90099
27 CLAMP 8M0036783 813769
28 SCREW, (M8 x 35) 10-81893435
29 LINK ROD ASSEMBLY 92876A12
30 SCREW, (.375-24 x 1.25) 10-849838 10-14000
31 NUT, (.375-24) 11-8M0204726
32 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828

Throttle Linkage

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Below is the parts list for Mercury 225 (DFI) Throttle Linkage:

Mercury 225 (DFI) Throttle Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle Control 8M0040987 825268 2
2 SCREW, (M8 x 35) 10-81893435
3 WASHER 12-36042
4 BUSHING 23-821113
5 SCREW, (M6 x 55) 10-40124
6 NUT, (M6) Stainless Steel 11-400212
7 CAP 42942
8 INSERT 42927
9 NUT, (M6) 11-401386
10 BUSHING 23-8M0215006
11 LINK 8583541
12 BRACKET 824010T05 824010 2
13 LATCH 824016
14 DRIVE SCREW 10-42975
15 CUP, Barrel Retainer 824015
16 SCREW, (M8 x 25) Stainless Steel 10-82155025
17 CLAMP 54-859172
18 SCREW, (M8 x 25) Stainless Steel 10-82155025
19 GUIDE, Roller 8M0039052 896662, 854653 1
20 SWITCH 87-8M0052931 87-814281A 2
21 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
22 SCREW, (M3.5 x 20) 10-82470620
23 WASHER 12-43430
24 WASHER 12-35459

Tools, Special

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Below is the parts list for Mercury 225 (DFI) Tools, Special:

Mercury 225 (DFI) Tools, Special Diagram
Position No. Part Name OEM Number Supersedes
0 CARTRIDGE 91-8226086
0 HARNESS ASSEMBLY, DDT Adaptor Comment: (Electrical/Ignition) 84-822560A5
0 CABLE ASSEMBLY, DDT Comment: (Electrical/Ignition) 84-825003A1
0 DIGITAL DIAGNOSTIC TESTER Comment: (Electrical/Ignition) 91-823686A2
- MULTI METER Comment: (Electrical/Ignition) 91-99750A1
0 SWITCH ASSEMBLY Comment: (Electrical/Ignition) 91-52024A1
0 SERVICE TACHOMETER Comment: (Electrical/Ignition) 91-59339
0 TESTER, Eight Chamber Comment: (Electrical/Ignition) 91-850439T1
0 GAP TOOL, Single Chamber, Single Chamber Comment: (Electrical/Ignition) 91-63998A1
0 TACH INTERFACE MODULE Comment: (Electrical/Ignition) 91-825824A2
0 TIMING LIGHT Comment: (Electrical/Ignition) 91-99379
0 ALIGNMENT TOOL Comment: (Trim/Tilt System) 91-112301
0 MULTI METER Comment: (Trim/Tilt System) 91-99750A1
0 TEST GAUGE KIT Comment: (Trim/Tilt System) 91-52915A6
0 SPANNER WRENCH Comment: (Trim/Tilt System) 91-74951
0 REMOVER TOOL, Trim Rod Guide Comment: (Trim/Tilt System) 91-44487T1
0 REMOVAL TOOL, Trim Rod Comment: (Trim/Tilt System) 91-44486A1
0 GAUGE TOOL Comment: (Powerhead) 91-29287
0 SLEEVE Comment: (Powerhead) 91-55919
0 HOLDER TOOL Comment: (Powerhead) 91-52344
0 PULLER KIT, Flywheel Comment: (Powerhead) 91-849154T1
0 LIFTING EYE Comment: (Powerhead) 91-904551
0 INSTALLATION TOOL, Lock Ring Comment: (Powerhead) 91-93004A2
0 REMOVAL TOOL, Piston Pin Lock Ring Comment: (Powerhead) 91-52952T1
0 EXPANDER TOOL, Piston Ring Comment: (Powerhead) 91-24697
- MANDREL TOOL, Piston Pin Comment: (Powerhead) 91-92973A1
0 STAND, Powerhead Comment: (Powerhead) 91-812549T 91-812549 (Powerhead)
0 CAP TOOL, Flywheel Puller Comment: (Powerhead) 91-24161
- COMPRESSOR TOOL, Ring Comment: (Powerhead) 91-823237T 91-823237 (Powerhead)
0 TORQUE WRENCH, (0-150 lb-in) Comment: (Powerhead) 91-66274
0 PULLER PLATE Comment: (Powerhead) 91-37241
0 PRESSURE GAUGE Comment: DFI 91-881834A1
0 SCREW, (M5 x 25) Comment: DFI 10-4007325
0 INSTALLATION TOOL, Seal/Teflon Ring Comment: DFI 91-8519803
0 SIZING TOOL, Seal/Teflon Ring Comment: DFI 91-8519802
0 GAUGE KIT Comment: DFI 91-881833A03 91-881833A 2 DFI
0 MULTI METER Comment: DFI 91-99750A1
0 ROD TOOL, Backlash Indicator Flag Comment: (Gear Housing) 91-53459
0 INDICATOR TOOL, Backlash Comment: (Gear Housing) 91-8M0053505 91-78473 (Gear Housing)
0 DRIVER TOOL, Bearing Comment: (Gear Housing) 91-816244
0 MANDREL, Bearing Driver Cup Comment: (Gear Housing) 91-31106T
0 PRE LOAD TOOL, Bearing Comment: (Gear Housing) 91-14311A04
0 PULLER KIT, Bearing Comment: (Gear Housing) 91-31229A7
0 MANDREL Comment: (Gear Housing) 91-15755T
0 COLLAR Comment: (Gear Housing) 91-30366T1
0 DRIVE HEAD TOOL Comment: (Gear Housing) 91-36569T
0 DRIVER ROD TOOL, Needle Bearings Comment: (Gear Housing) 91-37323
0 WRENCH TOOL, Driveshaft Bearing Comment: (Gear Housing) 91-36571T
0 INSTALLER TOOL, Bearing Comment: (Gear Housing) 91-38628T
0 NUT, (.625-18) Comment: (Gear Housing) 11-24156
0 PLATE Comment: (Gear Housing) 91-29310
0 DRIVER HEAD TOOL Comment: (Gear Housing) 91-32325T
0 WASHER Comment: (Gear Housing) 12-34961
0 RETAINING TOOL, Bearing Comment: (Gear Housing) 91-43506T
0 BELLEVILLE WASHER Comment: (Gear Housing) 12-54048
0 ADAPTER KIT, Dial Indicator Comment: (Gear Housing) 91-83155
0 DIAL INDICATOR TOOL Comment: (Gear Housing) 91-58222A1
0 HOLDING TOOL, Dial Indicator Comment: (Gear Housing) 91-89897
0 DRIVER CUP Comment: (Gear Housing) 91-36577T
0 ADAPTOR TOOL, Driveshaft Comment: (Gear Housing) 91-61077T
0 HOLDING TOOL, Driveshaft Comment: (Gear Housing) 91-56775T
0 FOWARD GEAR INSTALLATION TOOL Comment: (Gear Housing) 91-815850
0 INSTALLER TOOL, Needle Bearing - Forward Gear Comment: (Gear Housing) 91-86943T
0 NUT TOOL, Gear Housing Cover Comment: (Gear Housing) 91-61069T
0 GUIDE PLATE Comment: (Gear Housing) 91-816243
0 PULLER JAWS Comment: (Gear Housing) 91-816242
0 NOT SOLD SEPARATE, Leakage Tester (FT-8950) Comment: (Gear Housing) NSS
0 DRIVER Comment: (Gear Housing) 91-33491
0 DRIVER, Oil Seal Comment: (Gear Housing) 91-31108T
0 DRIVER TOOL, Oil Seal Comment: (Gear Housing) 91-817569T 91-817569 (Gear Housing)
0 LOCATION TOOL, Pinion Comment: (Gear Housing) 91-12349A05
0 ADAPTOR TOOL, Pinion Nut Comment: (Gear Housing) 91-61067A04
0 PROPELLER SHAFT Comment: (Gear Housing) 44-93003
0 PULLER TOOL Comment: (Gear Housing) 91-85716
0 PULLER JAW ASSEMBLY Comment: (Gear Housing) 91-46086A1
0 PULLER PLATE Comment: (Gear Housing) 91-37241
0 INSTALLATION TOOL, Bearing Adaptor Comment: (Gear Housing) 91-18605A2
0 PULLER ASSEMBLY, Slide Hammer Comment: (Gear Housing) 91-34569A1
0 TORQUE WRENCH, (0-150 lb-in) Comment: (Gear Housing) 91-66274
0 GUIDE TOOL, Water Pump Alignment Pins Comment: (Gear Housing) 91-821571A1

Top Cowl

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Below is the parts list for Mercury 225 (DFI) Top Cowl:

Mercury 225 (DFI) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Black Comment: (Black) 112-850299T1
1 TOP COWL ASSEMBLY, Silver Comment: (Silver) 112-850299T2
2 CAP 850300F1
3 SCREW, (M6 x 16) 10-82130016
4 SOUND BLANKET, Top 854371A1
5 NOT SOLD SEPARATE, Sound Blanket - Side NSS
6 WASHER, (.250 External Star) 13-93702
7 CAP PLUG 19-823865
8 HOOK ASSEMBLY, Rear Latch 850682T4
9 RING, Retaining 53-8237951
10 ROLLER 8M0207770
11 SCREW, (M6 x 20) 10-82130020
12 BRACKET, Front 8M0036792 821249M 2
13 SCREW, (M6 x 16) 10-82130016
14 BUMPER, Latch 815477
15 PIN, Roll 8155381
16 NUT, (M6) Stainless Steel 11-401366
17 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
18 RING, Retaining 53-8237951
19 ROLLER 8M0207770
20 COVER 826639T
21 NOT SOLD SEPARATE, Decal - Counter Rotation Comment: (Left Hand) NSS
21 NOT SOLD SEPARATE, Decal - Counter Rotation Comment: (Right Hand) NSS
22 NOT SOLD SEPARATE, Decal - Break In NSS

Transom Brackets

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Below is the parts list for Mercury 225 (DFI) Transom Brackets:

Mercury 225 (DFI) Transom Brackets Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease, Port 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Brass/Nickel Plate 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (.530 x .870 x .105) Stainless Steel 12-8M0204665
11 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
12 NUT, (.500-20) 11-82671117
13 LEVER ASSEMBLY, Tilt Lock 8M0115104 8M0115103, 99629T 2
14 SPRING, Tension 24-830899
15 NYLINER 23-65830
16 SPRING, Compression 24-830900
17 KNOB 99633
18 PIN, Groove 17-99615
19 PIN 17-893709 17-99617

Vapor Separator Components

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Below is the parts list for Mercury 225 (DFI) Vapor Separator Components:

Mercury 225 (DFI) Vapor Separator Components Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 855432A2
2 FITTING, Straight 22-8568431
3 SEAL 26-8554331
4 FITTING KIT, Pump Outlet 22-855437A2
5 NOT SOLD SEPARATE, O-Ring NSS
6 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
7 GASKET 27-855528
8 FLOAT KIT 8M6004920
9 SHAFT F10064
10 VALVE, Needle 8M6004917
11 SCREW, (#6-32 x .187) 1395-5902
12 PUMP KIT 855427A1
13 SLEEVE 8M6000589 23-855428
14 BOWL KIT 855434A1
15 SEAL 26-8554331
16 PLUG KIT 19-855435A1
17 ELBOW 22-8568421
18 FILTER KIT 35-18458Q4
19 PROBE 8M0204710

Water Hoses

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Below is the parts list for Mercury 225 (DFI) Water Hoses:

Mercury 225 (DFI) Water Hoses Diagram
Position No. Part Name OEM Number Supersedes
1 FITTING 22-8M0214961
2 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
3 HOSE, Dump, Starboard 32-859090001 32-859090
4 HOSE, Dump, Port 32-859089001 32-859089
5 TUBING 32-856839
6 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
7 HOSE 32-858807
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 HOSE 32-858865
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 FITTING 22-291112
12 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon 22-996642
- POWERHEAD ASSEMBLY Comment: (200) 854198A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Have No Casting Number) 854199A00
- POWERHEAD ASSEMBLY Comment: (225) (Cylinder Heads Casting Number 900-858485C1/C2 Or 900-858483C1/C2) 877869A00

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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