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Mercury 200 (DFI) (0G590000 THRU 0G760299) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 30 Apr 2025 0 Comments
Mercury 200 (DFI) Outboard Motor Parts Diagram & Catalog – Free PDF Download

Accessories

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Below is the parts list for Mercury 200 (DFI) Accessories:

Mercury 200 (DFI) Accessories Diagram
Position No. Part Name OEM Number Supersedes
0 DECK FILL KIT, Oil 15969A3
0 DIODE ASSEMBLY (DUAL ENGINE) 812497A2
0 FLUSHING ATTACHMENT 44357Q2
0 FLUSH COUPLING 22-852400 56-820386A55
0 LINE ASSEMBLY, Fuel (8 Feet) Comment: (WITH QUICK DISCONNECT) 32-877680Q8
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: (WITH QUICK DISCONNECT) 32-877680Q12 32-858620Q12, 32-858620A12, 32-827927A12 (WITH QUICK DISCONNECT)
0 LINE ASSEMBLY, Fuel (8 Feet) Comment: (WITH QUICK DISCONNECT ENGINE END ONLY) 32-877681Q8
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: (WITH QUICK DISCONNECT ENGINE END ONLY) 32-877681Q12 32-804792Q12, 32-804792Q, 32-858621Q12, 32-858621A12, 32-17146A12 (WITH QUICK DISCONNECT ENGINE END ONLY)
0 LINE ASSEMBLY, Fuel (12 Feet) Comment: (NO FIITINGS) 32-877683Q12 32-858623Q12, 32-858623A12, 32-822379A12, 32-819380A12, FA599752, FS409752, 32-819380A 3, F216752, FA409752, F289752, FA178752, FA216752, FA284752, FA289752, FS409952 (NO FIITINGS)
0 SWITCH/LANYARD KIT 87-19674Q2
0 MERCATHODE KIT 88334A2
0 MERCATHODE MONITOR 86300A5
0 HOSE EXTENSION KIT 41729A3
0 VISUAL WARNING SYSTEM Comment: (LOW OIL/OVERHEAT) 17334A2

Air Compressor Components

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Below is the parts list for Mercury 200 (DFI) Air Compressor Components:

Mercury 200 (DFI) Air Compressor Components Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air 8M0063279 828123A23, 828123A14, 828123A 9, 828123T15, 828123T13
2 END CAP ASSEMBLY 1100-8M0050792 1173-828131A12, 1173-828131A09, 1173-828131A 8
3 NOT SOLD SEPARATE, Snap Ring NSS
4 SCREW, (M6 x 20) 10-82130020
5 O-RING 25-89224
6 O-RING, (2.739 x .070) 25-832804
7 CONNECTING ROD ASSEMBLY 653-833146T06 653-833146T04, 653-833146T05, 653-833146T 3
8 PISTON ASSEMBLY 828222A4
9 RING, Lock 53-8348101
10 REED PLATE ASSEMBLY 835088A10 835088A 4
11 O-RING, (3.489 x .070) 25-67207
12 O-RING, (2.739 x .070) 25-832804
13 SEAL 26-828225
14 HEAD ASSEMBLY, Compressor 835087A3
15 FITTING, Straight 22-8307532
16 SCREW, (M8 x 35) 10-81893435
17 FITTING 22-15133
18 ELBOW 22-856824
19 FITTING, (90 Degree) 22-196881
20 PLUG 22-390721
21 PLUG (USE WHERE APPLICABLE) 22-390721
22 FITTING 22-856744 22-856744 1
23 FITTING, Straight (.125-27) 22-16604
24 O-RING, (.468 x .078) 25-831985 25-885187
25 SENSOR ASSEMBLY, Temperature 13536A12
26 RETAINER 137151
27 SCREW, (M8 x 12) 10-81893412
- O-RING KIT 25-832804A03 25-832804A 1

Air Handler

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Below is the parts list for Mercury 200 (DFI) Air Handler:

Mercury 200 (DFI) Air Handler Diagram
Position No. Part Name OEM Number Supersedes
1 COVER 850296T4
2 GROMMET 25-86361
3 GROMMET, (.88 Inside Diameter) 25-13467
4 GROMMET 25-8M0153609
5 FILTER, Air 35-853333T 35-853333
6 COVER 8544932
7 SCREW, (M5 x 13) 10-40056106
8 AIR HANDLER ASSEMBLY 850287T10 850287A 2
9 NOT SOLD SEPARATE, Decal-Caution-Start In Gear NSS
10 BRACKET 855756A1
11 SCREW, (M6 x 16) 10-1993716
12 PUMP ASSEMBLY 8M0047624 855843 2
13 GROMMET 25-856928
14 ELBOW 22-855802A1
15 CLAMP, (15.7) 54-8M0214911
16 HOSE 32-856825
17 SLEEVE, (27.00 Inches Bulk) 23-85686953
18 FITTING 22-880862A1
19 O-RING, (.530 x .082) 25-805062
20 HOSE 32-856778
21 DECAL, EPA Label Information 37-855577A27 37-855577 27
22 SCREW, (M6 x 50) 10-82130050
23 J CLIP (STARBOARD) 54-8M0024808
24 SCREW, (M6 x 45) 10-82130045
25 HOSE, (57.00 Inches Bulk) (1-1/4 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
26 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
27 CANISTER, Vent 35-855896T 35-855896
28 ATTENUATOR ASSEMBLY, Air 854343T7
29 HOSE, (57.00 Inches Bulk) (15 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
30 FITTING, (90 Degree) 22-196881
31 CLIP 54-23567
32 SCREW, (#10-16 x .750) 10-69570
33 CLAMP, Hose (15.3) 54-8M0214964
34 HOSE 32-8568261
35 SLEEVE, (27.00 Inches Bulk) (9-1/2 IN.) 23-85686953
36 CHECK VALVE 21-8557611
37 TUBING, (17.00 Inches Bulk) (14 IN.) 32-85682239
38 SLEEVE, (27.00 Inches Bulk) (14 IN.) 23-85686953
39 CABLE ASSEMBLY 84-88807A27
40 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
41 WASHER 12-8M0207778
42 TIE STRAP, (14.00 Inches) 61990
43 RETAINER 8275072

Air Handler Components

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Below is the parts list for Mercury 200 (DFI) Air Handler Components:

Mercury 200 (DFI) Air Handler Components Diagram
Position No. Part Name OEM Number Supersedes
- AIR HANDLER ASSEMBLY 850287T10 850287A 2
1 ADAPTOR PLATE KIT 850281A1
2 GASKET 27-850283
3 GASKET 27-850282
4 REED BLOCK 828623T6
5 SCREW (M6 X 1) 10-855525
6 DISTRIBUTOR 855644T 855644
7 BUSHING 23-855364
8 GROMMET 25-855362001 25-855362
9 SCREW, (M8 x 35) 10-4000355
10 WASHER, (.344 x 1.00 x .063) Stainless Steel 12-817274 12-817274 1
11 PLENUM KIT, Air 855631A1
12 FITTING 22-8554243
13 ELBOW 22-8554242
14 GASKET 850892
15 SENSOR ASSEMBLY, Temperature 13221T01
16 SCREW, (M4 x 10) 10-4005685
17 LOCKWASHER, Stainless Steel 8,13-26995
18 SCREW, (M4 x 16) 10-4001987
19 THROTTLE BODY KIT 855425A1
20 O-RING 25-855426
21 SCREW, (M6 x 40) 10-82130040
22 PLATE 855524
23 SCREW, (M8 x 50) 10-81893450
24 BRACKET 855588
25 SCREW, (M8 x 40) 10-81893440
26 TUBING (6 IN.) 32-85583464
27 TIE STRAP, (4.00 Inches) 56762
28 TUBING, (36.00 Inches Bulk) 32-8M0054152 32-856060 65
29 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
30 SCREW, (M8 x 40) 10-81893440
31 BRACKET 8552842
32 FITTING 22-8554243
33 FITTING 22-64705
34 PUMP, Oil 855884P1
35 GASKET 27-856542 27-855598
36 GASKET 27-8565421
37 TUBING, (25.00 Inches Bulk) 32-82381455
- GASKET SET 27-832934A98

Bleed System

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Below is the parts list for Mercury 200 (DFI) Bleed System:

Mercury 200 (DFI) Bleed System Diagram
Position No. Part Name OEM Number Supersedes
1 MANIFOLD ASSEMBLY, Bleed System Comment: PORT 827210A9
2 CHECK VALVE Comment: PORT 21-426233
3 FITTING Comment: PORT 22-8M0181450
4 SCREW, (10-16 x .75) Comment: PORT 10-92051
5 TUBING, (20.00 Feet Bulk) (5-1/2 IN.) Comment: PORT 32-892024122 32-99130122 PORT
6 TUBING, (20.00 Feet Bulk) (7 IN.) Comment: PORT 32-892024122 32-99130122 PORT
7 TUBING, (20.00 Feet Bulk) (6 IN.) Comment: PORT 32-892024122 32-99130122 PORT
8 CONNECTOR Comment: (SHOWN AS REF.13 ON CYLINDER BLOCK) PORT 22-8245021
9 TUBING, (20.00 Feet Bulk) (10-1/2 IN.) Comment: PORT 32-892024122 32-99130122 PORT
10 CHECK VALVE Comment: PORT 21-8348041
11 TUBING, (20.00 Feet Bulk) (1-3/4 IN.) Comment: PORT 32-892024122 32-99130122 PORT
12 CHECK VALVE Comment: PORT 21-8282182
13 TUBING, (20.00 Feet Bulk) (4-1/2 IN.) Comment: PORT 32-892024122 32-99130122 PORT
14 TUBING, (36.00 Inches Bulk) (10-1/4 IN.) Comment: PORT 32-9912688
15 MANIFOLD ASSEMBLY, Bleed System Comment: STARBOARD 827210A9
16 CHECK VALVE Comment: STARBOARD 21-426233
17 FITTING Comment: STARBOARD 22-8M0181450
18 SCREW, (10-16 x .75) Comment: STARBOARD 10-92051
19 TUBING, (20.00 Feet Bulk) (7 IN.) Comment: STARBOARD 32-892024122 32-99130122 STARBOARD
20 TUBING, (20.00 Feet Bulk) (5-1/2 IN.) Comment: STARBOARD 32-892024122 32-99130122 STARBOARD
21 CONNECTOR Comment: (SHOWN AS REF.13 ON CYLINDER BLOCK) STARBOARD 22-8245021
22 CHECK VALVE Comment: STARBOARD 21-8348041
23 TUBING, (20.00 Feet Bulk) (1-3/4 IN.) Comment: STARBOARD 32-892024122 32-99130122 STARBOARD
24 CHECK VALVE Comment: STARBOARD 21-8282182
25 TUBING, (20.00 Feet Bulk) (4-1/2 IN.) Comment: STARBOARD 32-892024122 32-99130122 STARBOARD
26 TUBING, (20.00 Feet Bulk) (9 IN.) Comment: STARBOARD 32-892024122 32-99130122 STARBOARD
27 TUBING, (36.00 Inches Bulk) (1-1/4 IN.) 32-9912688
28 TEE FITTING 22-13033
29 TEE 22-817518
30 HOSE, (57.00 Inches Bulk) (1-1/2 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32 TUBING, (36.00 Inches Bulk) (13 IN.) 32-9912688
- POWERHEAD ASSEMBLY Comment: (200) 854198A99 854198A98 (200)
- POWERHEAD ASSEMBLY Comment: (225) 854199A99 854199A98 (225)

Bottom Cowl

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Below is the parts list for Mercury 200 (DFI) Bottom Cowl:

Mercury 200 (DFI) Bottom Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 BOTTOM COWL, Port Comment: (BLACK) 113-850302A1
1 BOTTOM COWL Comment: (PORT) (GRAY) 113-850302A2
2 PLUG 854367001 854367
3 BOTTOM COWL, Starboard Comment: (BLACK) 113-850301A1
3 BOTTOM COWL Comment: (STBD.) (GRAY) 113-850301A2
4 SEAL, (44.00 Inches) 8M0109218
5 SCREW, (M6 x 40) 10-82130040
6 SCREW, (M6 x 75) 10-824868
7 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
8 FRONT HANDLE 8M0053903 850684F 1
9 BUSHING 23-335891
10 O-RING, (.614 x .070) 25-48462
11 PAWL 8219423
12 WASHER, (.281 x .734 x .063) 12-69057
13 NUT, (M6) 11-401366
14 SCREW, (#10-16 x .625) 10-8214281
15 CLIP 54-822873
16 SWITCH ASSEMBLY 87-8M0042301 87-896620, 87-856990, 87-850691, 87-18286A40
17 CLAMP (LOWER) 8M8027677 54-859359A 2
18 CLAMP (UPPER) 54-8503051
19 SCREW, (M6 x 12) 10-82130012
20 SCREW, (#10-16 x 1.250) Stainless Steel 10-87698
21 HANDLE, Cowl 852361T1
22 WAVE WASHER 13-29402

Crankshaft, Pistons and Connecting Rods

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Below is the parts list for Mercury 200 (DFI) Crankshaft, Pistons and Connecting Rods:

Mercury 200 (DFI) Crankshaft, Pistons and Connecting Rods Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT 482-9784A11
2 NOT SOLD SEPARATE, Wear Sleeve NSS
3 BEARING, Ball (LOWER) 30-67923T
4 RING 53-67446
5 RING 39-843198T01 39-843198001, 39-816106
6 KEY, Woodruff 28-91800
7 O-RING, (.859 x .139) 25-35126
8 RACE ASSEMBLY, Bearing 817001A1
9 NOT SOLD SEPARATE, Needle Roller NSS
10 PISTON Comment: (STBD-STANDARD) 2720-859297T2
10 PISTON Comment: (PORT-STANDARD) 2720-855353T3
10 PISTON ASSEMBLY Comment: STBD-.015 O/S 2720-859444A2
10 PISTON ASSEMBLY Comment: STBD-.030 O/S 2720-859446A2
10 PISTON ASSEMBLY Comment: PORT - .015 O/S 2720-859443A2
10 PISTON ASSEMBLY Comment: (PORT - .030 O/S) 2720-859445A2
11 LOCK RING 53-8320811
12 RING SET, Piston Comment: STANDARD 39-834805A12
12 RING SET, Piston Comment: .015 O.S. 39-875252A12 39-856939A12, 39-826293A12 .015 O.S.
12 RING SET, Piston Comment: .030 O.S. 39-875257A12 39-826297A12, 39-856940A12 .030 O.S.
13 CONNECTING ROD ASSEMBLY 600-8M0125869
14 SCREW, (.375-24 x 1.250) 10-94320
15 BEARING/CAGE KIT 31-844338A01 31-43012A04
16 NOT SOLD SEPARATE, Needle Roller Bearing NSS
17 THRUST WASHER 12-88263
18 NEEDLE, Roller Bearing 29-8M0204715
19 BEARING ASSEMBLY (UPPER) 31-816773A2
20 SEAL, Oil 26-859093 26-815449
21 O-RING, (1.989 x .070) 25-823683 25-64067
- POWERHEAD ASSEMBLY Comment: (200) 854198A99 854198A98 (200)
- POWERHEAD ASSEMBLY Comment: (225) 854199A99 854199A98 (225)
- GASKET SET 27-832934A98

Cylinder Block and End Cap

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Below is the parts list for Mercury 200 (DFI) Cylinder Block and End Cap:

Mercury 200 (DFI) Cylinder Block and End Cap Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK Comment: (225) 885-9811A44
1 CYLINDER BLOCK Comment: (200) 885-9811A43
2 STUD, (M10 x 1.5 x 64) 16-903509
3 STUD, (M10 x 1.5 x 155) 16-8154431
4 PLUG, Pipe (.125-27) Brass 22-328022
5 FITTING, Pipe - Brass (.750-14) 22-8M0204679
6 DEFLECTOR, Water 8248577
7 CHECK VALVE 21-8781051
8 HOSE, (57.00 Inches Bulk) (6 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
9 CONNECTOR 22-822769
10 NOT SOLD SEPARATE, Plug NSS
11 PIN 17-8M0036405 17-67296
12 PIN, Dowel - Without Hole (.375 x .625) 17-43044
13 CONNECTOR 22-8245021
14 CHECK VALVE 21-426585
15 ELBOW 22-856842
16 PLUG 19-850309001 19-850309
17 SCREW, (M8 x 35) 10-81893435
18 CHECK VALVE 21-8159234
19 SCREW, (M10 x 80) 10-82446180
20 STRAINER 35-8348083
21 PIN 8215832
22 TUBING, (20.00 Feet Bulk) (22-1/2 IN.) 32-892024122 32-99130122
23 TUBING, (20.00 Feet Bulk) (3-3/4 IN.) 32-892024122 32-99130122
24 NOT SOLD SEPARATE, Plug-Serial Number NSS
25 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
26 TUBING, (17.00 Inches Bulk) (9-1/4 IN.) 32-85682239
27 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
28 WASHER, (.406 x .750 x .105) Stainless Steel 12-8M0214963
29 NUT, (M10) 11-4013610
30 BRACKET 8212251
31 SCREW, (M6 x 16) 10-82130016
32 BRACKET, Guide 822486
33 ENCODER 8285581
34 SCREW, (M5 x 10) 10-82104510
35 END CAP ASSEMBLY 1171-9787A4
36 O-RING, (3.237 x .103) 25-62700
37 SEAL, Oil 26-8308981
38 SCREW, (M6 x 20) 10-82130020
39 PLATE ASSEMBLY 855671A2
40 MOUNT 23-855729
41 SCREW, (M10 x 45) 10-82130145
42 SCREW (M10 X 75) 10-82130175
43 WASHER 12-855725
44 SPACER 23-855726
45 SPACER 23-855727
46 BRACKET 856816
47 CLAMP 54-8568781
48 SCREW, (M6 x 10) Stainless Steel 10-4010610
49 WASHER, (.255 x .620 x .030) Stainless Steel 12-69056
50 SEAL 818574
51 O-RING 25-818573
52 CYLINDER HEAD Comment: (STARBOARD 225) 903-850275A1
52 CYLINDER HEAD Comment: (PORT 225) 903-850276A1
52 CYLINDER HEAD Comment: (STARBOARD 200) 903-850275A2
52 CYLINDER HEAD Comment: (PORT 200) 903-850276A4
53 SEAL 26-854639001 26-854639
54 THERMOSTAT 8502792
55 GASKET, Thermostat Cover 27-8503181
56 THERMOSTAT COVER 8503173
57 FITTING Comment: (PORT) 22-8533393
58 SCREW, (M6 x 25) 10-82130025
59 SCREW, (M8 x 50) 10-8M0045380 10-891570050, 10-859096, 10-824460 50, 10-891570
60 ELBOW Comment: (STARBOARD) 22-8533394
61 TUBING Comment: (STBD. 21 IN.) 32-81431247
61 TUBING Comment: (PORT 20-1/2 IN.) 32-81431247
62 SENSOR ASSEMBLY, Temperature Comment: (PORT) 13536A12
62 SENSOR ASSEMBLY, Temperature Comment: (STARBOARD) 13536A14
63 SCREW, (M8 x 12) 10-81893412
64 RETAINER 137151
65 CLAMP 8266241
66 SCREW, (M6 x 12) 10-82130012
67 BRACKET 8544862
68 LEVER, TPI 850290
69 SCREW, (M6 x 25) 10-82130025
70 BUSHING 23-8318701
71 GROMMET 25-8M0190980
72 INDICATOR, Throttle Position Comment: (INSIDE) 8M6005166
73 SPACER 850882
74 INDICATOR, Throttle Position Comment: (OUTSIDE) 8M6005165
75 SCREW, (M5 x 65) Stainless Steel 10-40011117
76 LINK, Throttle 1938540
77 CLAMP 54-8568341
78 SPACER 23-824921
79 SCREW, (M8 x 20) 10-81893420
80 CLAMP 54-858951A01 54-856841 1
81 CLAMP 54-8568311
82 FITTING 22-859092 22-62365 1
83 TIE STRAP, (4.00 Inches) 56762
84 FITTING, Pipe - Brass (.750-14) 22-8M0204679
85 PLUG, Pipe (.375-18) Brass 22-8M0180565
- POWERHEAD ASSEMBLY Comment: (200) 854198A99 854198A98 (200)
- POWERHEAD ASSEMBLY Comment: (225) 854199A99 854199A98 (225)
- GASKET SET 27-832934A98

Driveshaft Housing and Exhaust Tube

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Below is the parts list for Mercury 200 (DFI) Driveshaft Housing and Exhaust Tube:

Mercury 200 (DFI) Driveshaft Housing and Exhaust Tube Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING ASSEMBLY, Driveshaft Comment: (LONG-BLACK) 3518-832937A06 3518-832937A05, 3518-832937A 3, 3518-832937A 4 (LONG-BLACK)
1 HOUSING ASSEMBLY, Driveshaft Comment: (X-LONG-BLACK) 3519-832938A06 3519-832938A 5 (X-LONG-BLACK)
1 HOUSING ASSEMBLY, Driveshaft Comment: (LONG-GRAY) 3518-832937A06 3518-832937A05, 3518-832937A 3, 3518-832937A 4 (LONG-GRAY)
1 HOUSING ASSEMBLY, Driveshaft Comment: (X-LONG-GRAY) 3519-832938A4
2 STUD (M12 X 1.75 X 50) 16-8M0008031 16-856983, 16-822257
3 SCREW, (M10 x 30) 10-82130130
4 GROMMET 25-8331231
5 WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel 12-4002321
6 NUT (M12 X 1.75) 11-4013812
7 PLUG 19-64649
8 SCREW, (M14 x 178) 10-898834 10-815431002, 10-815431
9 CABLE ASSEMBLY, Ground 88238A10
10 WASHER, (.562 x 2.00 x .125) 12-815432
11 WASHER 12-8154331
12 MOUNT 8137711
13 WASHER 12-825190
14 NUT 11-896602 11-815434, 11-815434002
15 CLAMP 8186442
16 SCREW, (M8 x 35) 10-81893435
17 LOCKWASHER, Internal Tooth 13-72521
18 COVER, Black Comment: (BLACK) 8M0001136 818645F 1 (BLACK)
18 COVER Comment: (GRAY) 818645F2
19 SCREW, (#10-16 x .440) 10-69079
20 SEAL 8329321
21 TUBE ASSEMBLY, Exhaust 833116A4
22 NOT SOLD SEPARATE, Strainer NSS
23 SCREW, (M8 x 35) 10-81893435
24 TUBE, Water Comment: (LONG) 32-8M0042785 32-832941 7 (LONG)
24 TUBE, Water Comment: (X-LONG) 32-8M0042786 32-832941 8 (X-LONG)
24 TUBE, Water Comment: (XX-LONG) 32-8M0042787 32-832941 9 (XX-LONG)
25 SEAL 832940001 832940
26 CLAMP 8329391
27 SCREW, (.250-20 x .500) Stainless Steel 10-41508
28 SPACER Comment: (BLACK-XX-LONG) 8M0105088 8M0071622, 880647T04, 823979T 1, 880647T02, 880647T (BLACK-XX-LONG)
28 SPACER Comment: (GRAY-XX-LONG) 8M0105088 8M0071622, 880647T04, 823979T 1, 880647T02, 880647T (GRAY-XX-LONG)
29 PIN, Dowel - Without Hole (.375 x .625) Comment: (XX-LONG) 17-43044
30 STUD Comment: (M12 X 1.75 X 183)(XX-LONG) 16-8M0008047 16-857009, 16-824117 (M12 X 1.75 X 183)(XX-LONG)
30 STUD Comment: (M10 X 1.5 X 173)(XX-LONG) 16-824118
31 NUT (M10 X 1.5) Comment: (XX-LONG) 11-400636

Dual Engine Tie Bar Kit

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Below is the parts list for Mercury 200 (DFI) Dual Engine Tie Bar Kit:

Mercury 200 (DFI) Dual Engine Tie Bar Kit Diagram
Position No. Part Name OEM Number Supersedes
- EXTENSION KIT, Dual Engine 92876A9
1 TUBE, Steering Cable 715651
2 O-RING, (.614 x .070) 25-48462
3 MOUNT 41055
4 TAB WASHER 14-42100
5 NUT, (.875-14) 11-8M0041651 11-37984
6 TAB WASHER 88404
7 SCREW, (.250-28 x 1.250) 10-38601
8 BRACKET 17729A1
9 SCREW, (.312-24 x 1.250) 10-62055
10 TAB WASHER 17728
11 SCREW, (.375-24 x 1.38) 10-140001
12 NUT, (.375-24) 11-8M0204726
13 STEERING EYE 8M0026167 8M0005848, 97933 1
14 SLEEVE, (1.625) 23-23651
15 TUBING, (4.00 Inches) 97931
16 COUPLER, (15.00 Inches) 8M0026098 814951 3
17 NUT, (.562-18) 11-42099
18 COUPLING 22-821169
19 WASHER, (.406 x .734 x .063) Stainless Steel 12-34931
20 SCREW, (.375-24 x 1.5) 10-94319

Electrical Components

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Below is the parts list for Mercury 200 (DFI) Electrical Components:

Mercury 200 (DFI) Electrical Components Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE, Electrical Mounting 850295T4
2 COIL, Ignition 339-856991A1
3 CABLE ASSEMBLY, Hi Tension 84-821945A63 84-821945T66
4 BOOT/TERMINAL KIT 85-63709A1
5 SPARK PLUG Comment: (HEAVY DUTY) 33-889597Q 33-889597001, 33-855672 1 (HEAVY DUTY)
5 SPARK PLUG Comment: (LIGHT DUTY) 33-8557171
6 SCREW, (M6 x 30) 10-82129130
7 SENSOR 8M6000628 881879018, 881879 8
8 FITTING, Barbed 22-856594
9 RETAINER 856600
10 HARNESS ASSEMBLY, Adaptor 84-856567A1
11 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
12 HOSE, (.187) (26.00 Inches Bulk) (15 IN.) 32-9912878
13 SENSOR, MAP 825762
14 SCREW, (M6 x 14) 10-82129114
15 TUBING, (36.00 Inches Bulk) (28-1/2 IN.) 32-8M0054152 32-856060 65
16 SCREW, (M8 x 35) 10-81893435
17 WASHER 12-49436
18 GROMMET 25-833155
19 BUSHING 23-8502341
20 SCREW, (M6 x 14) 10-82129114
21 HARNESS ASSEMBLY, Trim 84-819514A14
22 RELAY ASSEMBLY 8M0207773
23 NOT SOLD SEPARATE, Decal-Trim Relay NSS
24 BRACKET 828102
25 BUSHING 23-8M0214955
26 GROMMET 25-818967
27 SCREW, (M6 x 25) 10-82129125
28 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
29 HARNESS ASSEMBLY, Engine 84-850385A2
30 HARNESS ASSEMBLY (SERVICE ITEM) 84-856624A2
31 FUSE, Yellow - 20 Ampere 88-812619 88-860608
32 BRACKET, Fuse Holder 8289471
33 SCREW (M4 X .7) 10-855634
34 ECU, Engine Control Unit Comment: (225) 858891A23 857127A12, 857127A10, 857127A 8 (225)
34 ECU, Engine Control Unit Comment: (200 858891A22 857127A11, 857127A 9 (200
35 SCREW, (M6 x 25) 10-82130025
36 BUSHING 23-8318701
37 GROMMET 25-8M0190980
38 SCREW, (M6 x 12) 10-82130012
39 PAD 830897
40 CLIP 54-833136
41 PLATE, Solenoid Mounting 8331371
42 SCREW, (M6 x 12) 10-82130012
43 CABLE ASSEMBLY, Battery - Negative 84-88439A26
44 SCREW, (M6 x 14) 10-82129114
45 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) 89-817109A2
46 GROMMET 25-822179
47 SCREW, (M6 x 25) 10-82129125
48 CABLE ASSEMBLY (BLACK) 84-93388A14
49 BUSHING 23-8M0214955
50 CABLE ASSEMBLY, Battery - Positive 84-88439A25
51 LOCKWASHER, (.312) 13-53166
52 NUT, (.312-18) 11-8M0204668
53 NUT, Brass 10-32,11-45076
54 CAP NUT, 10-32,11-813938
55 SCREW, (M8 x 12) 10-81893412
56 INSULATOR 85-78866
57 NUT, Brass (BRASS) 10-32,11-45076

Exhaust Plate

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Below is the parts list for Mercury 200 (DFI) Exhaust Plate:

Mercury 200 (DFI) Exhaust Plate Diagram
Position No. Part Name OEM Number Supersedes
1 PLATE ASSEMBLY, Exhaust 832935A6
2 GASKET 27-8329335
3 GASKET (LOWER) 27-8329344
4 SEAL 8M0043157 823805 1
5 CONNECTOR 22-856963
6 ELBOW, Cylinder Block 22-8320761
7 FITTING, (.250-18 x .62) Brass 22-36382
8 CHECK VALVE ASSEMBLY, Drain 21-817519A1
9 PIN, Dowel - Without Hole (.375 x .625) 17-43044
10 FITTING 22-8M0214961
11 COVER ASSEMBLY 65663A2
12 SCREW, (M8 x 35) 10-81893435
13 CARRIER 814190
14 GROMMET 25-814191
15 POPPET 814189
16 SPRING 24-64878
17 PLATE ASSEMBLY 65664A1
18 GASKET 27-88907003
19 DIAPHRAGM 648771
20 WASHER 12-76451
21 SCREW, (#10-16 x .750) 10-69570
22 SCREW, (M8 x 35) 10-81893435
23 BOOT, Idle Exhaust 850306A04 850306 1
24 CLAMP, (28.6) 54-850896
25 FITTING, Tell-Tale 22-8M0077650 821904
26 PLUG 19-821908
27 WASHER 12-821915
28 FITTING 22-821952
29 CHECK VALVE 8219631
30 O-RING, (.299 x .103) 25-30641
31 NUT, (M6) 11-401386
32 SLIDE 8539682
33 NUT, (M6) 11-401386
34 SHIFT LINK 883142A03 883142A 2
35 BUSHING 23-42994
36 SHIFT SHAFT, Upper Comment: (LONG) 8M0036408 896669001, 824070 1 (LONG)
36 SHIFT SHAFT, Upper Comment: (X-LONG) 8M0187153
36 SHIFT SHAFT, Upper Comment: (XX-LONG) 8240703
37 BUSHING 23-48237
38 COUPLING 43585
39 HOSE (INLET) 32-859626A1
- POWERHEAD ASSEMBLY Comment: (200) 854198A99 854198A98 (200)
- POWERHEAD ASSEMBLY Comment: (225) 854199A99 854199A98 (225)
- GASKET SET 27-832934A98

Flywheel/Alternator

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Below is the parts list for Mercury 200 (DFI) Flywheel/Alternator:

Mercury 200 (DFI) Flywheel/Alternator Diagram
Position No. Part Name OEM Number Supersedes
1 ALTERNATOR 8M6013461
2 SPRING 24-8523742
3 BUSHING 23-42139
4 BELT TENSIONER 850291T3
5 BUSHING 23-8525622
6 SCREW, (M10 x 45) 10-4007180
7 PULLEY 8M6005030
8 SCREW, (M10 x 35) Hex Flange - Stainless Steel 10-4010835
9 BELT 57-828507Q01 57-828507 1
10 FLYWHEEL 283-850293T2
11 NUT, (M16) 11-42979
12 WASHER, (.641 x 1.250 x .190) 12-33001
13 PLUG, Yellow 19-45907
14 WASHER 12-4002319
15 NUT, (M6) 11-401386
16 CABLE ASSEMBLY 84-88807A45

Fuel Pump

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Below is the parts list for Mercury 200 (DFI) Fuel Pump:

Mercury 200 (DFI) Fuel Pump Diagram
Position No. Part Name OEM Number Supersedes
- PUMP ASSEMBLY, Fuel 14360A78
1 NOT SOLD SEPARATE, Fuel Pump NSS
2 DIAPHAGM KIT 21-857005A1
3 NOT SOLD SEPARATE, Diaphragm NSS
4 NOT SOLD SEPARATE, Check Valve-Rubber NSS
5 NOT SOLD SEPARATE, Retainer NSS
6 NOT SOLD SEPARATE, Spring NSS
7 NOT SOLD SEPARATE, Cap NSS
8 NOT SOLD SEPARATE, Spring NSS
9 NOT SOLD SEPARATE, Cap NSS
10 NOT SOLD SEPARATE, Diaphragm NSS
11 NOT SOLD SEPARATE, Gasket-Boost NSS
12 NOT SOLD SEPARATE, Gasket-Pulse NSS
13 GASKET 27-8M0204705
14 PLATE 987752
15 FITTING 22-856827
16 SCREW, (M5 x 40) 10-82104540
16 SCREW, (M6 x 50) 10-82130050
17 BASE 144303
18 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
19 HOSE 32-856818
20 SLEEVE, (27.00 Inches Bulk) (10-1/2 IN.) 23-85686953
21 HOSE 32-8M0064778 32-856817 2
22 CLAMP, Hose (15.3) 54-8M0214964
23 CONNECTOR 22-822769
- POWERHEAD ASSEMBLY Comment: (200) 854198A99 854198A98 (200)
- POWERHEAD ASSEMBLY Comment: (225) 854199A99 854199A98 (225)
- GASKET SET 27-832934A98

Fuel Rails

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Below is the parts list for Mercury 200 (DFI) Fuel Rails:

Mercury 200 (DFI) Fuel Rails Diagram
Position No. Part Name OEM Number Supersedes
1 COMPRESSOR ASSEMBLY, Air Comment: (SEE BREAKDOWN ON AIR COMPRESSOR COMPONENTS) 8M0063279 828123A23, 828123A14, 828123A 9, 828123T15, 828123T13 (SEE BREAKDOWN ON AIR COMPRESSOR COMPONENTS)
2 SCREW, (M6 x 12) 10-85593912
3 PULLEY 8M0175171
4 SCREW, (M8 x 50) 10-81893450
5 FUEL RAIL (PORT) 852394T5
6 INJECTOR 8M6001743 8M0065916, 883078A05, 883078A 4
7 WASHER ASSEMBLY, Cupped 12-828694A1
8 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
9 HOSE, FUEL/AIR BALANCE 32-8M0064785 32-852512 2
10 SLEEVE, (27.00 Inches Bulk) 23-85686953
11 FUEL RAIL (STARBOARD) 852395T5
12 TUBING (2-1/2 IN.) 32-85682931
13 CHECK VALVE 21-826810
14 TUBING (9 IN.) 32-85682931
15 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
16 TUBING 32-856839
17 SCREW, (M5 x 10) 10-82104510
18 CLAMP 54-46997
19 STUD (M10 X 91) 16-8M0063255
20 NUT, (M10) Brass/Nickel Plated 11-826292
21 HOSE, FUEL SUPPLY 32-8M0064781 32-856830 2
22 SLEEVE, (27.00 Inches Bulk) 23-85686953
23 HOSE (2 IN.) - FUEL RETURN 32-85466755
24 HOSE 32-8568201
25 TUBING, AIR DUMP 32-856952
26 CLAMP (14.0) 54-850241
27 CLAMP 54-8M0204696
28 CLAMP, Hose (15.3) 54-8M0214964
29 HOSE ASSEMBLY 32-8567631
30 SLEEVE, (16.00 Inches) 23-85687631
31 FITTING 22-8567411
- POWERHEAD ASSEMBLY Comment: (200) 854198A99 854198A98 (200)
- POWERHEAD ASSEMBLY Comment: (225) 854199A99 854199A98 (225)

Gear Housing(Driveshaft)(Counter Rotation)

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Below is the parts list for Mercury 200 (DFI) Gear Housing(Driveshaft)(Counter Rotation):

Mercury 200 (DFI) Gear Housing(Driveshaft)(Counter Rotation) Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY Comment: (BLACK-BASIC) 1623-822442T77 1623-822442A77, 1623-822442A51, 1623-822442T83, 1623-822442A83 (BLACK-BASIC)
1 GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC) 1623-822442T84 1623-822442A84 (GRAY-BASIC)
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
5 WASHER, Fiber 12-191833
6 ANODE 97-826134Q 826134, 826134A 1
7 SCREW, (M6 x 40) 10-4000333
8 NUT, (M6) 11-401386
9 BEARING ASSEMBLY, Roller 31-42647A1
10 PIN, Dowel - Without Hole (.375 x .625) 17-43044
11 SCREW KIT, (.375-16 x .250) 10-79953Q04
12 WASHER, Fiber 12-191833
13 CONNECTOR ASSEMBLY Comment: (XL) 22-85822A10
13 CONNECTOR Comment: (XXL) 22-85822A6
14 TIE STRAP, (4.00 Inches) 56762
15 NOT SOLD SEPARATE, Pinion Gear (PART OF 43-828695A1) Comment: (1.75:1 - 12/21) NSS
16 WASHER 12-92721
17 NUT, (.625-18) 11-35921
18 BUSHING ASSEMBLY 23-815921A4
19 SEAL, Oil 26-8M0204708
20 O-RING, (.799) 25-8M0214927
21 SCREW, (M6 x 16) 10-1993716
22 WASHER 12-77674
23 SHIFT SHAFT (LOWER) 824145
24 DRIVESHAFT (LOWER) 45-8M0140442
25 KEY 28-8M0204723
26 SHIM SET 15-42637A1
27 BEARING, Roller 31-8M0146566
28 NOT SOLD SEPARATE, Cup NSS
29 RETAINER 8245191
30 CARRIER ASSEMBLY 8M0214948
31 O-RING, (2.175 x .175) 25-8M0142854
32 SEAL, Oil 26-8M0214939
33 SEAL, Oil 26-8M0214939
34 PUMP ASSEMBLY, Water 817275A1
35 SEAL KIT 26-816575A2
36 GASKET 27-430331
37 GASKET 27-8172771
38 FACEPLATE 8M0204709
39 IMPELLER 47-43026T2
40 SCREW, (M6 x 16) 10-1993716
41 COUPLING ASSEMBLY 832942A1
42 O-RING, (.796 x .139) 25-8M0204645
43 O-RING, (1.046) 25-8M0204654
44 EXTENSION KIT, Driveshaft Comment: (X-LONG-25 IN.)(SEE NOTE) 45-827755A1
44 EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.)(SEE NOTE) 45-826353A1
45 COUPLING 823902
- SEAL KIT, Gear Housing 26-816575A4
- REBUILD KIT, Water Pump 817275A5

Gear Housing(Driveshaft)(Standard Rotation)

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Below is the parts list for Mercury 200 (DFI) Gear Housing(Driveshaft)(Standard Rotation):

Mercury 200 (DFI) Gear Housing(Driveshaft)(Standard Rotation) Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY Comment: (BLACK-BASIC) 1623-822442T77 1623-822442A77, 1623-822442A51, 1623-822442T83, 1623-822442A83 (BLACK-BASIC)
1 GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC) 1623-822442T84 1623-822442A84 (GRAY-BASIC)
2 PIN 17-379721
3 FILLER BLOCK 821526001 821526
4 FITTING KIT, Magnetic, Plug Fill/Drain 22-8M0058389 22-67892A06
5 WASHER, Fiber 12-191833
6 ANODE 97-826134Q 826134, 826134A 1
7 SCREW, (M6 x 40) 10-4000333
8 NUT, (M6) 11-401386
9 BEARING ASSEMBLY, Roller 31-42647A1
10 PIN, Dowel - Without Hole (.375 x .625) 17-43044
11 SCREW KIT, (.375-16 x .250) 10-79953Q04
12 WASHER, Fiber 12-191833
13 CONNECTOR ASSEMBLY Comment: (L/XL) 22-85822A10
13 CONNECTOR Comment: (XXL) 22-85822A6
14 TIE STRAP, (4.00 Inches) 56762
15 NOT SOLD SEPARATE, Pinion Gear (PART OF 43-828168A2) Comment: (1.75:1 - 12/21) NSS
16 WASHER 12-92721
17 NUT, (.625-18) 11-35921
18 BUSHING ASSEMBLY 23-815921A4
19 SEAL, Oil 26-8M0204708
20 O-RING, (.799) 25-8M0214927
21 SCREW, (M6 x 16) 10-1993716
22 WASHER 12-77674
23 SHIFT SHAFT (LOWER) 824145
24 DRIVESHAFT (LOWER) 45-8M0140442
25 KEY 28-8M0204723
26 SHIM SET 15-42637A1
27 BEARING, Roller 31-8M0146566
28 NOT SOLD SEPARATE, Cup NSS
29 RETAINER 8245191
30 CARRIER ASSEMBLY 8M0214948
31 O-RING, (2.175 x .175) 25-8M0142854
32 SEAL, Oil 26-8M0214939
33 SEAL, Oil 26-8M0214939
34 PUMP ASSEMBLY, Water 817275A1
35 SEAL KIT 26-816575A2
36 GASKET 27-430331
37 GASKET 27-8172771
38 FACEPLATE 8M0204709
39 IMPELLER 47-43026T2
40 SCREW, (M6 x 16) 10-1993716
41 COUPLING ASSEMBLY 832942A1
42 O-RING, (.796 x .139) 25-8M0204645
43 O-RING, (1.046) 25-8M0204654
44 EXTENSION KIT, Driveshaft (LONG-20 IN.) Comment: (SEE NOTE) 45-827754A1
44 EXTENSION KIT, Driveshaft (X-LONG-25 IN.) Comment: (SEE NOTE) 45-827755A1
44 EXTENSION KIT, Driveshaft (XX-LONG-30 IN.) Comment: (SEE NOTE) 45-826353A1
45 COUPLING 823902
- SEAL KIT, Gear Housing 26-816575A4
- REBUILD KIT, Water Pump 817275A5

Gear Housing, Propeller Shaft - Counter Rotation

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Below is the parts list for Mercury 200 (DFI) Gear Housing, Propeller Shaft - Counter Rotation:

Mercury 200 (DFI) Gear Housing, Propeller Shaft - Counter Rotation Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY Comment: (BLACK-BASIC) 1623-822442T77 1623-822442A77, 1623-822442A51, 1623-822442T83, 1623-822442A83 (BLACK-BASIC)
1 GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC) 1623-822442T84 1623-822442A84 (GRAY-BASIC)
47 SHIFT CRANK 8M0226861
48 SPOOL ASSEMBLY 8M0235940
49 NOT SOLD SEPARATE, Spool NSS
50 NOT SOLD SEPARATE, Sleeve NSS
51 NOT SOLD SEPARATE, Cotter Pin NSS
52 SHIM SET 15-44491A1
53 ADAPTOR ASSEMBLY, Bearing 828830A2
54 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
55 THRUST WASHER 12-815481
56 BEARING, Thrust 31-815480
57 GEAR ASSEMBLY, Reverse (1.75:1 - 12/21) 43-828696T2
58 BEARING ASSEMBLY, Roller 31-15844
59 SPRING 24-30893
60 SLIDING CLUTCH 52-859340T 52-854735T, 52-828288
61 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
62 PIN, Detent 17-828356
63 PROPELLER SHAFT 44-8M0140448
64 GEAR SET, Forward/Pinion (12/21) 43-828695A1
65 SPACER SHIM , (.206) 23-1761514
65 SPACER SHIM , (.208) 23-1761515
65 SPACER SHIM, (.210) 23-1761516
65 SPACER SHIM, (.212) 23-1761517
65 SPACER SHIM, (.214) 23-1761518
65 SPACER SHIM, (.216) 23-1761519
65 SPACER SHIM, (.218) 23-1761520
65 SPACER SHIM, (.220) 23-1761521
65 SPACER SHIM, (.222) 23-1761522
65 SPACER SHIM, (.224) 23-1761523
65 SPACER SHIM, (.226) 23-1761524
65 SPACER SHIM, (.228) 23-1761525
65 SPACER SHIM, (.230) 23-1761526
66 BEARING, Thrust 31-815480
67 THRUST WASHER 12-815481
68 ADAPTOR ASSEMBLY, Bearing 828831A3
69 BEARING ASSEMBLY, Needle Rollers 31-814653T 31-814653, 31-814653001
70 THRUST WASHER 12-18448
71 BEARING, Thrust 31-15842
72 RACE, Thrust 8182911
73 KEEPER 814605
74 O-RING 25-8M0214920
75 CARRIER ASSEMBLY, Bearing 818290T8
76 BEARING, Needle 31-30956T
77 SEAL, Oil (INSIDE) 26-14077
78 SEAL (OUTSIDE) 26-8M0204670
79 TAB WASHER 14-18323
80 RETAINER 8M2011027 79448
81 ANODE KIT 97-76214Q5
82 SCREW, (.437-14 x 1.750) 10-8M0204686
- SEAL KIT, Gear Housing 26-816575A4

Gear Housing, Propeller Shaft - Standard Rotation

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Below is the parts list for Mercury 200 (DFI) Gear Housing, Propeller Shaft - Standard Rotation:

Mercury 200 (DFI) Gear Housing, Propeller Shaft - Standard Rotation Diagram
Position No. Part Name OEM Number Supersedes
1 GEAR HOUSING ASSEMBLY Comment: (BLACK-BASIC) 1623-822442T77 1623-822442A77, 1623-822442A51, 1623-822442T83, 1623-822442A83 (BLACK-BASIC)
1 GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC) 1623-822442T84 1623-822442A84 (GRAY-BASIC)
46 SHIFT CRANK 8M0226861
47 SPOOL ASSEMBLY 8M0235940
48 NOT SOLD SEPARATE, Shift Spool NSS
49 NOT SOLD SEPARATE, Cotter Pin NSS
50 NOT SOLD SEPARATE, Sleeve NSS
51 SHIM SET 15-44491A1
52 GEAR ASSEMBLY, Forward Comment: (1.75:1 - 12/21) 43-859321A3
53 BEARING SET, Cup And Cone 31-30894A1
54 NOT SOLD SEPARATE, Cup NSS
55 RING, Retaining 53-856823
56 BEARING, Needle 31-30895T
57 SPRING 24-30893
58 SLIDING CLUTCH 52-859340T 52-854735T, 52-828288
59 PIN, Detent 17-828356
60 PIN, Cross 17-8M0100263 17-8M0084681, 17-8M0020941, 17-30632
61 PROPELLER SHAFT 44-8M0140440
62 GEAR ASSEMBLY, Reverse Comment: (1.75:1 - 12/21) 43-859322A1
63 SPACER 23-824108
64 RING, Thrust 681001
65 BEARING ASSEMBLY, Ball 30-88957T
66 O-RING 25-8M0214920
67 CARRIER ASSEMBLY, Bearing 818763T11 818763A11
68 BEARING, Needle 31-30956T
69 SEAL, Oil (INSIDE) 26-14077
70 SEAL (OUTSIDE) 26-8M0204670
71 TAB WASHER 14-18323
72 RETAINER 8M2011027 79448
73 ANODE KIT 97-76214Q5
74 SCREW, (.437-14 x 1.750) 10-8M0204686
- SEAL KIT, Gear Housing 26-816575A4

Instrumentation

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Below is the parts list for Mercury 200 (DFI) Instrumentation:

Mercury 200 (DFI) Instrumentation Diagram
Position No. Part Name OEM Number Supersedes
1 SWITCH ASSEMBLY, Lanyard 87-19674A1
2 SCREW, (.190-16 x 1.750) Stainless Steel 10-18303
3 ADAPTER 813679 12051
4 LANYARD ASSEMBLY 15920Q54
5 SCREW, (#10-32 x 2.00) Stainless Steel 10-32866
6 CLAMP, Mounting 18321
7 WASHER, (.200 x .440 x .032) 12-24676
8 NUT, Stainless Steel 10-32,11-68219
9 RETAINER 79146
10 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
11 DIODE ASSEMBLY 812497A2
12 CABLE ASSEMBLY, (6.00 Inches) 84-11149A2
13 WARNING GAUGE KIT 79-859699A1
14 CLAMP 850020
15 LOCKWASHER, Star 8,13-825361
16 NUT, Brass 8-32,11-26419
17 LAMP 88-15163
18 SOCKET, Light Bulb 88-79888
19 CABLE ASSEMBLY, (20.00 Feet) 84-835359A1

Oil Injection Components

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Below is the parts list for Mercury 200 (DFI) Oil Injection Components:

Mercury 200 (DFI) Oil Injection Components Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY, Oil 1270-830889A1
2 NOT SOLD SEPARATE, Decal-Reservoir NSS
3 SPACER 23-8260841
4 SCREW, (.164-18 x .375) 10-58376
5 WASHER, (.203 x .562 x .060) Stainless Steel 12-72761
6 CAP ASSEMBLY 36-814449A3
7 GASKET 27-42999T
8 SWITCH ASSEMBLY 87-12886A7
9 SCREW, (M8 x 35) 10-81893435
10 WASHER 12-49436
11 GROMMET 25-855362001 25-855362
12 BUSHING 23-855364
13 HOSE, (57.00 Inches Bulk) (8 IN.) 32-8M0108355 32-8M0047428, 32-830756109, 32-99127109, 32-877821
14 FITTING 22-8M0207780
15 BRACKET KIT 12335A1
16 CORD/HOOK KIT 12323A1
17 TANK 1257-87421
18 CAP ASSEMBLY 36-43298A2
19 NOT SOLD SEPARATE, Insert NSS
20 O-RING, (2.225 x .210) 25-11332
21 HOUSING ASSEMBLY, Adapter 816190A4
22 O-RING, (2.225 x .210) 25-11332
23 TUBE 32-99802
24 HOSE, (114.00 Inches) 32-99439
25 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
26 NOT SOLD SEPARATE, Decal-Caution Remote Tank NSS
27 SCREW (M8 X 45) 10-81893445
28 COOLER, Fuel 855841T2
29 BUSHING 23-8502341
30 GROMMET 25-833155
31 HOSE (25 IN.) 32-85466755
32 HOSE 32-856819
33 CLAMP, Hose (15.3) 54-8M0214964

Power Trim Components

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Below is the parts list for Mercury 200 (DFI) Power Trim Components:

Mercury 200 (DFI) Power Trim Components Diagram
Position No. Part Name OEM Number Supersedes
- TRIM AND TILT ASSEMBLY 855998A11 855998A08, 855998A07, 855998A10, 855998A09, 855998A05, 855998A 3
1 MANIFOLD ASSEMBLY 811604F 811604T
2 PLUG, Pipe (.0625-27) 22-56800
3 CYLINDER ASSEMBLY 880952A03 880952A02, 880952A 1
4 ROD KIT, Trim Piston 823553T 823553, 811609
5 GUIDE KIT 878239A02 878239A 1
6 REPAIR KIT 811607A1
7 CHECK VALVE KIT 811610A1
8 GUIDE ASSEMBLY 1100-8M0021648 878243A 1
9 PISTON/ROD ASSEMBLY, Power Trim Comment: (PORT) 878413A1
9 PISTON/ROD ASSEMBLY, Power Trim Comment: (STBD.) 878414T01 878414A 1 (STBD.)
10 TRIM FILTER ASSEMBLY 35-12184A1
11 MANUAL RELEASE ASSEMBLY 893929A01 813442A 2
12 E RING 53-815949001 53-812844, 53-835104
13 O-RING KIT 811612A3
14 PUMP 811617T1
15 PLUG ASSEMBLY 19-811613
16 SCREW, (M6 x 14) 10-4000327
17 WASHER 12-4002315
18 COVER 811611
19 DRIVE JOINT 828710
20 MOTOR ASSEMBLY Comment: (BREAKDOWN ON POWER TRIM MOTOR) 878265A4
21 SCREW Comment: (LONG) 10-881768A1
21 SCREW Comment: (SHORT) 10-811616
22 SHAFT ASSEMBLY 8M0142997
23 PLUG, Pipe (.0625-27) 22-56800
24 PIN, Groove 17-878267 17-44431
25 PIN, Trilobe 17-821539 17-13794, 17-19603
26 SHAFT 99625002
27 ANODE KIT 97-818298Q1
28 SCREW, (M6 x 25) 10-8M0204707
29 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
30 SCREW, (M10 x 30) 10-4000377
31 WASHER 12-4002319
32 CLAMP 54-26550
33 SCREW, (#10-16 x .600) 10-878609 10-812832 1
34 C WASHER 8M0084613 69205
35 DECAL, Caution-Power Trim 37-435301

Power Trim Motor

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Below is the parts list for Mercury 200 (DFI) Power Trim Motor:

Mercury 200 (DFI) Power Trim Motor Diagram
Position No. Part Name OEM Number Supersedes
- MOTOR ASSEMBLY 878265A4
1 BRUSH AND SEAL KIT 828714A1
2 ARMATURE KIT 828713T1
3 END FRAME (COMPLETE) 828715A1

Service Gear Housing Chart

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Below is the parts list for Mercury 200 (DFI) Service Gear Housing Chart:

Mercury 200 (DFI) Service Gear Housing Chart Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY Comment: (BLACK-STANDARD ROTATION 1.75:1 GEAR RATIO) 1623-822442T77 1623-822442A77, 1623-822442A51, 1623-822442T83, 1623-822442A83 (BLACK-STANDARD ROTATION 1.75:1 GEAR RATIO)
- GEAR HOUSING ASSEMBLY Comment: (GRAY-STANDARD ROTATION 1.75:1 GEAR RATIO) 1623-822442T78 1623-822442A78, 1623-822442A52 (GRAY-STANDARD ROTATION 1.75:1 GEAR RATIO)
- GEAR HOUSING ASSEMBLY Comment: (BLACK-COUNTER ROTATION 1.75:1 GEAR RATIO) 1623-857113T2
- GEAR HOUSING ASSEMBLY Comment: (GRAY-COUNTER ROTATION 1.75:1 GEAR RATIO) 1623-822442T82 1623-822442A82, 1623-822442A54 (GRAY-COUNTER ROTATION 1.75:1 GEAR RATIO)
- EXTENSION KIT, Driveshaft Comment: (LONG-20 IN.) 45-827754A1
- EXTENSION KIT, Driveshaft Comment: (X-LONG-25 IN.) 45-827755A1
- EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.) 45-826353A1

Service/Support Material

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Below is the parts list for Mercury 200 (DFI) Service/Support Material:

Mercury 200 (DFI) Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
0 PARTS MANUAL, 200/225 (3.0L DFI) 90-85553698
0 OWNERS MANUAL 90-10201982
0 SERVICE MANUAL 90-855348R02 90-855348R 1
0 DECAL SET Comment: (BLACK LONG 225) 37-855405A00 37-855405A98, 37-855408A99, 37-855408A98 (BLACK LONG 225)
0 DECAL SET Comment: (BLACK XL/XXL/CXL/CXXL 225) 37-855405A00 37-855405A98, 37-855408A99, 37-855408A98 (BLACK XL/XXL/CXL/CXXL 225)
0 DECAL SET Comment: (GRAY LONG 225) 37-855409A03 37-855409A01, 37-855409A98, 37-855411A00, 37-855411A99, 37-855411A98 (GRAY LONG 225)
0 DECAL SET Comment: (GRAY XL/XXL/CXL/CXXL 225) 37-855409A03 37-855409A01, 37-855409A98, 37-855411A00, 37-855411A99, 37-855411A98 (GRAY XL/XXL/CXL/CXXL 225)
0 DECAL SET Comment: (BLACK LONG 200) 37-855410A00 37-855410A98 (BLACK LONG 200)
0 DECAL SET Comment: (BLACK XL/XXL/CXL/CXXL 200) 37-855412A00 37-855412A99, 37-855412A98 (BLACK XL/XXL/CXL/CXXL 200)
0 DECAL SET Comment: (GRAY LONG 200) 37-855413A03 37-855413A01, 37-855413A98, 37-855414A00, 37-855414A99, 37-855414A98 (GRAY LONG 200)
0 DECAL SET Comment: (GRAY XL/XXL/CXL/CXXL 200) 37-855413A03 37-855413A01, 37-855413A98, 37-855414A00, 37-855414A99, 37-855414A98 (GRAY XL/XXL/CXL/CXXL 200)
0 DECAL SET Comment: (BLACK 225 TRACKER) 37-802641A98
0 DECAL SET Comment: (GRAY 225 TRACKER) 37-802644A98
0 DECAL SET Comment: (BLACK 200 TRACKER) 37-802642A98
0 DECAL SET Comment: (GRAY 200 TRACKER) 37-802645A98
0 DECAL, EPA Label Information 37-855577A27 37-855577 27

Starter Motor

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Below is the parts list for Mercury 200 (DFI) Starter Motor:

Mercury 200 (DFI) Starter Motor Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER MOTOR ASSEMBLY 50-898265008 50-833153 5
2 DRIVE CAP 8236392
3 THRU BOLT 10-8236411
4 DRIVE KIT 8236401
5 PINION 898265015 86177 1
6 ARMATURE 8236381
7 BRUSH/SPRING KIT 898265016 75384, 75384 1
8 HOLDER 898265014 61787
9 CAP, Commutator 8119011
10 SCREW F15158
11 NOT SOLD SEPARATE NSS
12 LOCKWASHER, (.250) Stainless Steel 13-26992
13 NUT, (.250-20) Brass 11-94330
14 LOCKWASHER, (.250) Stainless Steel 13-26992
15 NUT, (.250-20) 11-20890
16 SCREW, (M8 x 50) 10-81893450
17 SPACER 23-824921

Swivel Bracket and Steering Arm

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Below is the parts list for Mercury 200 (DFI) Swivel Bracket and Steering Arm:

Mercury 200 (DFI) Swivel Bracket and Steering Arm Diagram
Position No. Part Name OEM Number Supersedes
1 SWIVEL BRACKET ASSEMBLY Comment: (BLACK) 1499-8M0102865 1499-8710T20 (BLACK)
1 SWIVEL BRACKET ASSEMBLY Comment: (GRAY) 1499-8710T21
2 O-RING 25-8M0214926
3 BUSHING 23-818764 23-67669
4 SPACER 23-816039
5 SEAL, Oil (LOWER) 26-87735
6 FITTING, Grease 22-8M0169589
7 BUSHING 23-821207 23-99608
8 THRUST WASHER 12-816432
9 YOKE, Bottom Comment: (BLACK-LONG-CARBON STEEL) 814084F1
9 YOKE, Bottom Comment: (GRAY-LONG-CARBON STEEL) 814084F2
9 YOKE, Bottom Comment: (BLACK-XL-STAINLESS STEEL) 826364T 826364F 1 (BLACK-XL-STAINLESS STEEL)
9 YOKE, Bottom Comment: (GRAY-XL-STAINLESS STEEL) 826364F2
10 RING, Retaining 53-67684
11 STRIKER PLATE 8M0045383 99630 1
12 LOCKWASHER, (.375) 13-58643
13 NUT, (.375-24) 11-46335
14 SCREW, (.250-28 x .500) 10-64014
15 NOT SOLD SEPARATE, Decal-Serial Overlaminate NSS
16 SENDER ASSEMBLY, Trim 8M0074846 821180A 6
17 SCREW, (#10-24 x .750) 10-852368 10-56682
18 LOCKWASHER, Stainless Steel 10,13-26996
19 WASHER, (.203 x .406 x .040) 12-89302
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (BLACK-LONG-CARBON STEEL) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm Comment: (GRAY-LONG-CARBON STEEL) 17-67706A55
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (BLACK-XL-STAINLESS STEEL) 17-8M0132731
20 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (GRAY-XL-STAINLESS STEEL) 17-826432A3
21 SCREW, (M12 x 190) 10-8M0141069
22 BUMPER 824998001 824998
23 MOUNT, Upper 8163851
24 WASHER 12-8154371
25 WASHER 12-815436
26 NUT, (M12) 11-896963 11-859129, 11-90099
27 CLAMP 8M0036783 813769
28 SCREW, (M8 x 35) 10-81893435
29 LINK ASSEMBLY, Steering 92876A12
30 SCREW, (.375-24 x 1.25) 10-849838 10-14000
31 NUT, (.375-24) 11-8M0204726
32 WASHER, (.390 x .625 x .062) Stainless Steel 12-37828

Throttle Linkage

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Below is the parts list for Mercury 200 (DFI) Throttle Linkage:

Mercury 200 (DFI) Throttle Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Throttle Control 8M0040987 825268 2
2 SCREW, (M8 x 35) 10-81893435
3 WASHER 12-36042
4 BUSHING 23-821113
5 SCREW, (M6 x 55) 10-40124
6 NUT, (M6) Stainless Steel 11-400212
7 CAP 42942
8 INSERT 42927
9 NUT, (M6) 11-401386
10 BEARING 30-856896 30-856896 1
11 CAM 850382A3
12 BUSHING 23-856895 23-883392
13 SCREW, (M8 x 40) 10-81893440
14 BALL, Threaded 8235694
15 BUSHING 23-8M0215006
16 LINK 8524353
17 ROLLER 67748
18 ROLLER, Throttle 8502861
19 RING, Retaining 53-8237951
20 SCREW, (M5 x 16) 10-40056107
21 WASHER, (.203 x .406 x .040) 12-89302
22 LOCKWASHER, External 10,13-69432
23 BRACKET 824010T05 824010 2
24 LATCH 824016
25 DRIVE SCREW 10-42975
26 CUP, Barrel Retainer 824015
27 SCREW, (M8 x 25) Stainless Steel 10-82155025
28 SCREW, (M8 x 25) Stainless Steel 10-82155025
29 GUIDE, Roller 8M0039052 896662, 854653 1
30 SWITCH 87-8M0052931 87-814281A 2
31 TIE STRAP, (8.00 Inches) 54-816311T 54-816311, 54-90077, 54-826785, F1877, F717046-1, F717046, MAF03001, 833188E, 54-F9301, 54-816311100, 54-898101111, 54-898101275
32 SCREW, (M3.5 x 20) 10-82470620
33 BRACKET 8568331
34 BRACKET 856879
35 TIE STRAP, (5.20 Inches) 54-856840

Tools, SPECIAL

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Below is the parts list for Mercury 200 (DFI) Tools, SPECIAL:

Mercury 200 (DFI) Tools, SPECIAL Diagram
Position No. Part Name OEM Number Supersedes
- DDT CARTRIDGE 91-8226086
- HARNESS ASSEMBLY, DDT Adaptor Comment: (ELECTRICAL/IGNITION) 84-822560A5
- CABLE ASSEMBLY, DDT Comment: (ELECTRICAL/IGNITION) 84-825003A1
- DIGITAL DIAGNOSTIC TESTER Comment: (ELECTRICAL/IGNITION) 91-823686A2
- MULTI METER Comment: (ELECTRICAL/IGNITION) 91-99750A1
- SWITCH ASSEMBLY Comment: (ELECTRICAL/IGNITION) 91-52024A1
- SERVICE TACHOMETER Comment: (ELECTRICAL/IGNITION) 91-59339
- SPARK TESTER, EIGHT CHAMBER Comment: (ELECTRICAL/IGNITION) 91-850439T1
- GAP TOOL, Single Chamber, SINGLE CHAMBER Comment: (ELECTRICAL/IGNITION) 91-63998A1
- TACH INTERFACE MODULE Comment: (ELECTRICAL/IGNITION) 91-825824A2
- TIMING LIGHT Comment: (ELECTRICAL/IGNITION) 91-99379
- ALIGNMENT TOOL Comment: (TRIM/TILT SYSTEM) 91-112301
- MULTI METER Comment: (TRIM/TILT SYSTEM) 91-99750A1
- TEST GAUGE KIT Comment: (TRIM/TILT SYSTEM) 91-52915A6
- SPANNER WRENCH Comment: (TRIM/TILT SYSTEM) 91-74951
- REMOVER TOOL, Trim Rod Guide Comment: (TRIM/TILT SYSTEM) 91-44487T1
- REMOVAL TOOL, Trim Rod Comment: (TRIM/TILT SYSTEM) 91-44486A1
- GAUGE TOOL Comment: (POWERHEAD) 91-29287
- SLEEVE Comment: (POWERHEAD) 91-55919
- HOLDER TOOL Comment: (POWERHEAD) 91-52344
- PULLER KIT, Flywheel Comment: (POWERHEAD) 91-849154T1
- LIFTING EYE Comment: (POWERHEAD) 91-904551
- INSTALLATION TOOL, Lock Ring Comment: (POWERHEAD) 91-93004A2
- REMOVAL TOOL, Piston Pin Lock Ring Comment: (POWERHEAD) 91-52952T1
- EXPANDER TOOL, Piston Ring Comment: (POWERHEAD) 91-24697
- MANDREL TOOL, Piston Pin Comment: (POWERHEAD) 91-92973A1
- STAND, Powerhead Comment: (POWERHEAD) 91-812549T 91-812549 (POWERHEAD)
- CAP TOOL, Flywheel Puller Comment: (POWERHEAD) 91-24161
- COMPRESSOR TOOL, Ring Comment: (POWERHEAD) 91-823237T 91-823237 (POWERHEAD)
- PLIERS, Snap Ring Comment: (POWERHEAD) 91-24283
- TORQUE WRENCH, (0-150 lb-in) Comment: (POWERHEAD) 91-66274
- PULLER PLATE Comment: (POWERHEAD) 91-37241
- GAUGE TOOL, Dual - Fuel/Air Pressure Comment: (DFI) 91-881834A1
- SCREW, (M5 x 25) Comment: (DFI) 10-4007325
- INSTALLATION TOOL, Seal/Teflon Ring Comment: (DFI) 91-8519803
- SIZING TOOL, Seal/Teflon Ring Comment: (DFI) 91-8519802
- GAUGE TOOL, Single Fuel/Air Pressure Comment: (DFI) 91-881833A03 91-881833A 2 (DFI)
- MULTI METER Comment: (DFI) 91-99750A1
- ROD TOOL, Backlash Indicator Flag Comment: (GEAR HOUSING) 91-53459
- INDICATOR TOOL, Backlash Comment: (GEAR HOUSING) 91-8M0053505 91-78473 (GEAR HOUSING)
- DRIVER TOOL, Bearing Comment: (GEAR HOUSING) 91-816244
- MANDREL, Bearing Driver Cup Comment: (GEAR HOUSING) 91-31106T
- PRE LOAD TOOL, Bearing Comment: (GEAR HOUSING) 91-14311A04
- PULLER KIT, Bearing Comment: (GEAR HOUSING) 91-31229A7
- MANDREL Comment: (GEAR HOUSING) 91-15755T
- COLLAR Comment: (GEAR HOUSING) 91-30366T1
- DRIVE HEAD TOOL Comment: (GEAR HOUSING) 91-36569T
- DRIVER ROD TOOL, Needle Bearings Comment: (GEAR HOUSING) 91-37323
- PILOT WASHER Comment: (GEAR HOUSING) 91-36571T
- INSTALLATION TOOL, Bearing Comment: (GEAR HOUSING) 91-38628T
- NUT, (.625-18) Comment: (GEAR HOUSING) 11-24156
- PLATE Comment: (GEAR HOUSING) 91-29310
- DRIVER HEAD TOOL Comment: (GEAR HOUSING) 91-32325T
- WASHER Comment: (GEAR HOUSING) 12-34961
- WRENCH, Bearing Retainer Comment: (GEAR HOUSING) 91-43506T
- BELLEVILLE WASHER Comment: (GEAR HOUSING) 12-54048
- ADAPTER KIT, Dial Indicator Comment: (GEAR HOUSING) 91-83155
- DIAL INDICATOR TOOL Comment: (GEAR HOUSING) 91-58222A1
- HOLDING TOOL, Dial Indicator Comment: (GEAR HOUSING) 91-89897
- DRIVER TOOL, Bearing Cup Comment: (GEAR HOUSING) 91-36577T
- ADAPTOR TOOL, Driveshaft Comment: (GEAR HOUSING) 91-61077T
- HOLDING TOOL, Driveshaft Comment: (GEAR HOUSING) 91-56775T
- FOWARD GEAR INSTALLATION TOOL Comment: (GEAR HOUSING) 91-815850
- INSTALLER TOOL, Needle Bearing Comment: (GEAR HOUSING) 91-86943T
- WRENCH, Bearing Carrier Retainer Comment: (GEAR HOUSING) 91-61069T
- GUIDE PLATE Comment: (GEAR HOUSING) 91-816243
- PULLER JAWS Comment: (GEAR HOUSING) 91-816242
- NOT SOLD SEPARATE, LEAKAGE TESTER (FT-8950) Comment: (GEAR HOUSING) NSS
- DRIVER Comment: (GEAR HOUSING) 91-33491
- DRIVER TOOL, Oil Seal Comment: (GEAR HOUSING) 91-31108T
- DRIVER TOOL, Oil Seal Comment: (GEAR HOUSING) 91-817569T 91-817569 (GEAR HOUSING)
- LOCATION TOOL, Pinion Comment: (GEAR HOUSING) 91-12349A05
- ADAPTOR TOOL, Pinion Nut Comment: (GEAR HOUSING) 91-61067A04
- PROPELLER SHAFT Comment: (GEAR HOUSING) 44-93003
- PULLER TOOL Comment: (GEAR HOUSING) 91-85716
- PULLER JAW ASSEMBLY Comment: (GEAR HOUSING) 91-46086A1
- PULLER PLATE Comment: (GEAR HOUSING) 91-37241
- INSTALLATION TOOL, Bearing Adaptor Comment: (GEAR HOUSING) 91-18605A2
- PULLER ASSEMBLY, Slide Hammer Comment: (GEAR HOUSING) 91-34569A1
- TORQUE WRENCH, (0-150 lb-in) Comment: (GEAR HOUSING) 91-66274
- GUIDE TOOL, Water Pump Alignment Pins Comment: (GEAR HOUSING) 91-821571A1

Top Cowl

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Below is the parts list for Mercury 200 (DFI) Top Cowl:

Mercury 200 (DFI) Top Cowl Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY Comment: (BLACK) 112-850299T1
1 TOP COWL ASSEMBLY Comment: (SILVER) 112-850299T2
2 CAP 850300F1
3 SCREW, (M6 x 16) 10-82130016
4 SOUND BLANKET, Top 854371A1
5 NOT SOLD SEPARATE, Sound Blanket-Side NSS
6 WEDGE 855890
7 CAP PLUG 19-823865
8 REAR LATCH HOOK ASSEMBLY 850682T4
9 RING, Retaining 53-8237951
10 ROLLER 8M0207770
11 SCREW, (M6 x 20) 10-82130020
12 BRACKET, Front 8M0036792 821249M 2
13 SCREW, (M6 x 16) 10-82130016
14 BUMPER, Latch 815477
15 PIN, Roll 8155381
16 NUT, (M6) 11-401366
17 WASHER, (.281 x .500 x .060) Stainless Steel 12-8M0204649
18 RING, Retaining 53-8237951
19 ROLLER 8M0207770
20 COVER 826639T
21 NOT SOLD SEPARATE, Decal-Counter Rotation NSS
22 NOT SOLD SEPARATE, Decal-Break-In NSS

Transom Brackets

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Below is the parts list for Mercury 200 (DFI) Transom Brackets:

Mercury 200 (DFI) Transom Brackets Diagram
Position No. Part Name OEM Number Supersedes
1 BRACKET ASSEMBLY, Transom-Starboard 3426-828334T03
2 BRACKET ASSEMBLY, Transom-Port 3425-828333T08
3 FITTING, Grease Comment: (PORT) 22-8M0169588
4 TILT TUBE 826125A1
5 NUT, (1.00-14) Brass/Nickel Plate 11-826135
6 O-RING, (.612 x .103) 25-45711
7 WASHER 13-88750
8 NUT, (.875-14) 11-826164
9 SCREW, (.500-20 x 4.500) 10-8M0149747
10 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel 12-8M0204648
11 NUT, (.500-20) 11-91962
12 LEVER ASSEMBLY 8M0115104 8M0115103, 99629T 2
13 SPRING, Tension 24-830899
14 NYLINER 23-65830
15 SPRING, Compression 24-830900
16 KNOB 99633
17 PIN, Groove 17-99615
18 PIN 17-893709 17-99617

Vapor Separator Components

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Below is the parts list for Mercury 200 (DFI) Vapor Separator Components:

Mercury 200 (DFI) Vapor Separator Components Diagram
Position No. Part Name OEM Number Supersedes
1 COVER KIT 855432A2
2 FITTING, Straight 22-8568431
3 SEAL 26-8554331
4 FITTING KIT, Pump Outlet 22-855437A2
5 NOT SOLD SEPARATE, O-Ring NSS
6 SCREW AND WASHER, (#8-32 x .750) 1395-808612 1399-5132
7 GASKET 27-855528
8 FLOAT KIT 8M6004920
9 SHAFT F10064
10 VALVE, Needle 8M6004917
11 SCREW, (#6-32 x .187) 1395-5902
12 PUMP KIT 855427A1
13 SLEEVE 8M6000589 23-855428
14 BOWL KIT 855434A1
15 SEAL 26-8554331
16 PLUG KIT 19-855435A1
17 ELBOW 22-8568421
18 FILTER KIT 35-18458Q4
19 PROBE 8M0204710

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About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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