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Mercury 2.5 HP (4-STROKE) Carb (0R131842 & Up) Outboard Motor Parts Diagram & Catalog – Free PDF Download

by JLM Marine 22 Apr 2025 0 Comments
Mercury 2.5 HP (4-STROKE) Carb Outboard Motor Parts Diagram & Catalog – Free PDF Download

Camshaft and Valves, Serial # 0R318095 and Below

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Camshaft and Valves, Serial # 0R318095 and Below:

Mercury 2.5 HP (4-STROKE) Carb Camshaft and Valves, Serial # 0R318095 and Below Diagram
Position No. Part Name OEM Number Supersedes
1 CAMSHAFT ASSEMBLY 402-898103T56
2 VALVE, Intake 898103T57
3 VALVE, Exhaust 850839T01
4 SEAL, Intake - Black 26-822647001
5 SEAL, Exhaust - Green 26-822647002
6 SEAT 8M0158660
7 SPRING 24-898101214 24-803554 4
8 RETAINER 822650001
9 KEEPER, Valve 28-803556
10 LIFTER 898101301
11 PUSH ROD 803547
12 PLATE, Push Rod 898101302
13 BOLT 10-8035097
14 ROCKER ARM 898101303
15 PIVOT 803550
16 NUT 11-803551
- SHORT BLOCK 898103T72
1 CAMSHAFT ASSEMBLY 402-898103T56
2 VALVE, Intake 898103T57
3 VALVE, Exhaust 850839T01
4 SEAL, Intake - Black 26-822647001
5 SEAL, Exhaust - Green 26-822647002
6 SEAT 8M0158660
7 SPRING 24-898101214 24-803554 4
8 RETAINER 822650001
9 KEEPER, Valve 28-803556
10 LIFTER 898101301
11 PUSH ROD 803547
12 PLATE, Push Rod 898101302
13 BOLT 10-8035097
14 ROCKER ARM 898101303
15 PIVOT 803550
16 NUT 11-803551
- SHORT BLOCK 898103T72

Camshaft and Valves, Serial # 0R318096 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Camshaft and Valves, Serial # 0R318096 and Up:

Mercury 2.5 HP (4-STROKE) Carb Camshaft and Valves, Serial # 0R318096 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 CAMSHAFT ASSEMBLY 402-834956T07
2 VALVE, Intake 898103T57
3 VALVE, Exhaust 850839T01
4 SEAL, Intake - Black 26-822647001
5 SEAL, Exhaust - Green 26-822647002
6 SEAT 8M0158660
7 SPRING, Valve 24-898101214 24-803554 4
8 RETAINER 822650001
9 KEEPER, Valve 28-803556
10 LIFTER 898101301
11 PUSH ROD 803547
12 PLATE, Push Rod 898101302
13 BOLT 10-8035097
14 ROCKER ARM 898101303
15 PIVOT 803550
16 NUT 11-803551001
- SHORT BLOCK 8M0147025
- SHORT BLOCK 8M0147025
1 CAMSHAFT ASSEMBLY 402-834956T07
2 VALVE, Intake 898103T57
3 VALVE, Exhaust 850839T01
4 SEAL, Intake - Black 26-822647001
5 SEAL, Exhaust - Green 26-822647002
6 SEAT 8M0158660
7 SPRING, Valve 24-898101214 24-803554 4
8 RETAINER 822650001
9 KEEPER, Valve 28-803556
10 LIFTER 898101301
11 PUSH ROD 803547
12 PLATE, Push Rod 898101302
13 BOLT 10-8035097
14 ROCKER ARM 898101303
15 PIVOT 803550
16 NUT 11-803551001
- SHORT BLOCK 8M0147025
- SHORT BLOCK 8M0147025

Carburetor, All Models-Serial # 0R318095 and Below

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Carburetor, All Models-Serial # 0R318095 and Below:

Mercury 2.5 HP (4-STROKE) Carb Carburetor, All Models-Serial # 0R318095 and Below Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower EU SN# 0R221250 & Below
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower EU SN# 0R221251 & Up
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower EU SN# 0R222471 & Below
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower EU SN# 0R222472 & Up
1 CARBURETOR 3303-853720T23 3303-889246T68 2 Horsepower-Complete Only
2 SCREW, Stop 10-898101407
3 SPRING 24-803554
4 JET, Pilot 38,8035243
4 JET, Pilot 35,803524004
5 SET SCREW, Pilot 10-898101289
5 SET SCREW, Pilot 10-898101800
6 SET SCREW, Pilot 10-898101801
6 SET SCREW, Pilot 10-898101802
7 MAIN NOZZLE 898101286
7 MAIN NOZZLE 898101287
8 JET, Main 68,16250011
8 JET, Main 62,898101364
9 FLOAT VALVE, Brass 162543
10 CLIP, Stainless Steel 54-803525
11 FLOAT 898101288
12 PIN, Float - Stainless Steel 17-162562
13 FLOAT BOWL 16258T5
14 GASKET, Rubber 27-8035084
15 SCREW, Drain (M5 x 6) 10-8035093
16 O-RING, Rubber 25-8035131
17 SCREW, (M4 x 12) 10-16260
18 HOSE, Rubber (230 mm) 32-898101365
19 MANIFOLD, Intake 879147T98 898103T53
20 SCREW KIT 10-16830A1
21 GASKET, Intake Manifold 27-898101291
22 GASKET, Carburetor 27-803508013 27-803508 5, 27-898101290
23 GASKET, Insulator 27-80350810
24 BOLT, (M6 x 16) 10-16832
25 BRACKET 803528
26 CABLE, Choke Link 898101293
27 COLLAR 23-804371001
28 SILENCER, Air 803526T
29 NUT 11-400212
30 COLLAR 23-952868
31 FLAME TRAP 803527
32 WASHER, Stainless Steel 12-16826
33 SCREW 10-898103229 10-898101292
34 BOLT 10-879194248 10-823042038
35 WASHER 12-161404
36 ROD, Choke 8M0155131
- REPAIR KIT, Carburetor 898103A68
- GASKET SET, Powerhead 27-898103A67
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower EU SN# 0R221250 & Below
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower EU SN# 0R221251 & Up
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower EU SN# 0R222471 & Below
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower EU SN# 0R222472 & Up
1 CARBURETOR 3303-853720T23 3303-889246T68 2 Horsepower-Complete Only
2 SCREW, Stop 10-898101407
3 SPRING 24-803554
4 JET, Pilot 38,8035243
4 JET, Pilot 35,803524004
5 SET SCREW, Pilot 10-898101289
5 SET SCREW, Pilot 10-898101800
6 SET SCREW, Pilot 10-898101801
6 SET SCREW, Pilot 10-898101802
7 MAIN NOZZLE 898101286
7 MAIN NOZZLE 898101287
8 JET, Main 68,16250011
8 JET, Main 62,898101364
9 FLOAT VALVE, Brass 162543
10 CLIP, Stainless Steel 54-803525
11 FLOAT 898101288
12 PIN, Float - Stainless Steel 17-162562
13 FLOAT BOWL 16258T5
14 GASKET, Rubber 27-8035084
15 SCREW, Drain (M5 x 6) 10-8035093
16 O-RING, Rubber 25-8035131
17 SCREW, (M4 x 12) 10-16260
18 HOSE, Rubber (230 mm) 32-898101365
19 MANIFOLD, Intake 879147T98 898103T53
20 SCREW KIT 10-16830A1
21 GASKET, Intake Manifold 27-898101291
22 GASKET, Carburetor 27-803508013 27-803508 5, 27-898101290
23 GASKET, Insulator 27-80350810
24 BOLT, (M6 x 16) 10-16832
25 BRACKET 803528
26 CABLE, Choke Link 898101293
27 COLLAR 23-804371001
28 SILENCER, Air 803526T
29 NUT 11-400212
30 COLLAR 23-952868
31 FLAME TRAP 803527
32 WASHER, Stainless Steel 12-16826
33 SCREW 10-898103229 10-898101292
34 BOLT 10-879194248 10-823042038
35 WASHER 12-161404
36 ROD, Choke 8M0155131
- REPAIR KIT, Carburetor 898103A68
- GASKET SET, Powerhead 27-898103A67

Carburetor, All Models-Serial # 0R318096 Thru 0R448032

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Carburetor, All Models-Serial # 0R318096 Thru 0R448032:

Mercury 2.5 HP (4-STROKE) Carb Carburetor, All Models-Serial # 0R318096 Thru 0R448032 Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR 3303-853720T23 3303-889246T68 2 Horsepower
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower
2 SCREW, Stop 10-898101407
3 SPRING 24-803554
4 JET, Slow Air 115,898103244
4 NOT SOLD SEPARATE NSS
5 SET SCREW, Pilot 10-898101289
6 PLUG, Rubber 19-8M0060417
7 MAIN NOZZLE 898103238
7 MAIN NOZZLE 898103239
7 MAIN NOZZLE 8126506
8 JET, Main 58,16250012
8 JET, Main 65,162508
8 JET, Main 68,16250011
9 FLOAT VALVE, Brass 162543
10 CLIP, Stainless Steel 54-803525
11 FLOAT 898103245
12 PIN, Float - Stainless Steel 17-162562
13 FLOAT BOWL 898103240
14 GASKET, Rubber 27-8035084
15 SCREW, Drain (M5 x 6) 10-8035093
16 O-RING, Rubber 25-8035131
17 SCREW, (M4 x 12) 10-16260
18 HOSE, Rubber (230 mm) 32-898101365
19 MANIFOLD, Intake 879147T98 898103T53
20 SCREW KIT 10-16830A1
21 GASKET, Intake Manifold 27-898101291
22 GASKET 27-803508013 27-803508 5, 27-898101290
23 GASKET, Insulator 27-80350810
24 BOLT, (M6 x 16) 10-16832
25 BRACKET 803528
26 CABLE, Choke Link 898101293
27 COLLAR 23-804371001
28 SILENCER, Air 803526T
29 NUT 11-400212
30 COLLAR 23-952868
31 FLAME TRAP 803527
32 WASHER 12-16826
33 SCREW 10-898103229 10-898101292
34 BOLT 10-879194248 10-823042038
35 WASHER 12-161404
36 ROD, Choke 8M0155131
- REPAIR KIT, Carburetor 8M0090764 855546A05
- GASKET SET, Powerhead 27-898103A67
1 CARBURETOR 3303-853720T23 3303-889246T68 2 Horsepower
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower
2 SCREW, Stop 10-898101407
3 SPRING 24-803554
4 JET, Slow Air 115,898103244
4 NOT SOLD SEPARATE NSS
5 SET SCREW, Pilot 10-898101289
6 PLUG, Rubber 19-8M0060417
7 MAIN NOZZLE 898103238
7 MAIN NOZZLE 898103239
7 MAIN NOZZLE 8126506
8 JET, Main 58,16250012
8 JET, Main 65,162508
8 JET, Main 68,16250011
9 FLOAT VALVE, Brass 162543
10 CLIP, Stainless Steel 54-803525
11 FLOAT 898103245
12 PIN, Float - Stainless Steel 17-162562
13 FLOAT BOWL 898103240
14 GASKET, Rubber 27-8035084
15 SCREW, Drain (M5 x 6) 10-8035093
16 O-RING, Rubber 25-8035131
17 SCREW, (M4 x 12) 10-16260
18 HOSE, Rubber (230 mm) 32-898101365
19 MANIFOLD, Intake 879147T98 898103T53
20 SCREW KIT 10-16830A1
21 GASKET, Intake Manifold 27-898101291
22 GASKET 27-803508013 27-803508 5, 27-898101290
23 GASKET, Insulator 27-80350810
24 BOLT, (M6 x 16) 10-16832
25 BRACKET 803528
26 CABLE, Choke Link 898101293
27 COLLAR 23-804371001
28 SILENCER, Air 803526T
29 NUT 11-400212
30 COLLAR 23-952868
31 FLAME TRAP 803527
32 WASHER 12-16826
33 SCREW 10-898103229 10-898101292
34 BOLT 10-879194248 10-823042038
35 WASHER 12-161404
36 ROD, Choke 8M0155131
- REPAIR KIT, Carburetor 8M0090764 855546A05
- GASKET SET, Powerhead 27-898103A67

Carburetor, EPA Models-Serial # 0R448033 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Carburetor, EPA Models-Serial # 0R448033 and Up:

Mercury 2.5 HP (4-STROKE) Carb Carburetor, EPA Models-Serial # 0R448033 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR 3303-853720T23 3303-889246T68 2 Horsepower
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower
2 SCREW, Stop 10-898101407
3 SPRING 24-803554
4 JET, Slow Air 115,898103244
4 NOT SOLD SEPARATE NSS
5 SET SCREW, Pilot 10-898101289
6 PLUG, Rubber 19-8M0060417
7 MAIN NOZZLE 898103238
7 MAIN NOZZLE 898103239
7 MAIN NOZZLE 8126506
8 JET, Main 58,16250012
8 JET, Main 65,162508
8 JET, Main 68,16250011
9 FLOAT VALVE, Brass 162543
10 CLIP, Stainless Steel 54-803525
11 FLOAT 898103245
12 PIN, Float - Stainless Steel 17-162562
13 FLOAT BOWL 898103240
14 GASKET, Rubber 27-8035084
15 SCREW, Drain (M5 x 6) 10-8035093
16 O-RING, Rubber 25-8035131
17 SCREW, (M4 x 12) 10-16260
18 HOSE, Rubber (230 mm) 32-898101365
19 MANIFOLD 8M0072287
20 FITTING 22-8M0071347 22-878314, 22-8M0068757
21 GASKET, Intake Manifold 27-898101291
22 GASKET 27-803508013 27-803508 5, 27-898101290
23 GASKET, Insulator 27-80350810
24 BOLT, (M6 x 16) 10-16832
25 BRACKET 803528
26 CABLE, Choke Link 898101293
27 COLLAR 23-804371001
28 SILENCER, Air 803526T
29 NUT 11-400212
30 COLLAR 23-952868
31 FLAME TRAP 803527
32 WASHER 12-16826
33 SCREW 10-898103229 10-898101292
34 BOLT 10-879194248 10-823042038
35 WASHER 12-161404
36 ROD, Choke 8M0155131
37 SCREW KIT 10-16830A1
38 HOSE 32-8M0072282
39 PROTECTIVE SLEEVE 32-895108001
40 CLAMP 54-952245
- REPAIR KIT, Carburetor 8M0090764 855546A05
- GASKET SET, Powerhead 27-898103A67
1 CARBURETOR 3303-853720T23 3303-889246T68 2 Horsepower
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower
2 SCREW, Stop 10-898101407
3 SPRING 24-803554
4 JET, Slow Air 115,898103244
4 NOT SOLD SEPARATE NSS
5 SET SCREW, Pilot 10-898101289
6 PLUG, Rubber 19-8M0060417
7 MAIN NOZZLE 898103238
7 MAIN NOZZLE 898103239
7 MAIN NOZZLE 8126506
8 JET, Main 58,16250012
8 JET, Main 65,162508
8 JET, Main 68,16250011
9 FLOAT VALVE, Brass 162543
10 CLIP, Stainless Steel 54-803525
11 FLOAT 898103245
12 PIN, Float - Stainless Steel 17-162562
13 FLOAT BOWL 898103240
14 GASKET, Rubber 27-8035084
15 SCREW, Drain (M5 x 6) 10-8035093
16 O-RING, Rubber 25-8035131
17 SCREW, (M4 x 12) 10-16260
18 HOSE, Rubber (230 mm) 32-898101365
19 MANIFOLD 8M0072287
20 FITTING 22-8M0071347 22-878314, 22-8M0068757
21 GASKET, Intake Manifold 27-898101291
22 GASKET 27-803508013 27-803508 5, 27-898101290
23 GASKET, Insulator 27-80350810
24 BOLT, (M6 x 16) 10-16832
25 BRACKET 803528
26 CABLE, Choke Link 898101293
27 COLLAR 23-804371001
28 SILENCER, Air 803526T
29 NUT 11-400212
30 COLLAR 23-952868
31 FLAME TRAP 803527
32 WASHER 12-16826
33 SCREW 10-898103229 10-898101292
34 BOLT 10-879194248 10-823042038
35 WASHER 12-161404
36 ROD, Choke 8M0155131
37 SCREW KIT 10-16830A1
38 HOSE 32-8M0072282
39 PROTECTIVE SLEEVE 32-895108001
40 CLAMP 54-952245
- REPAIR KIT, Carburetor 8M0090764 855546A05
- GASKET SET, Powerhead 27-898103A67

Carburetor, Non-EPA Models-Serial # 0R448033 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Carburetor, Non-EPA Models-Serial # 0R448033 and Up:

Mercury 2.5 HP (4-STROKE) Carb Carburetor, Non-EPA Models-Serial # 0R448033 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 CARBURETOR 3303-853720T23 3303-889246T68 2 Horsepower
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower
2 SCREW, Stop 10-898101407
3 SPRING 24-803554
4 JET, Slow Air 115,898103244
4 NOT SOLD SEPARATE NSS
5 SET SCREW, Pilot 10-898101289
6 PLUG, Rubber 19-8M0060417
7 MAIN NOZZLE 898103238
7 MAIN NOZZLE 898103239
7 MAIN NOZZLE 8126506
8 JET, Main 58,16250012
8 JET, Main 65,162508
8 JET, Main 68,16250011
9 FLOAT VALVE, Brass 162543
10 CLIP, Stainless Steel 54-803525
11 FLOAT 898103245
12 PIN, Float - Stainless Steel 17-162562
13 FLOAT BOWL 898103240
14 GASKET, Rubber 27-8035084
15 SCREW, Drain (M5 x 6) 10-8035093
16 O-RING, Rubber 25-8035131
17 SCREW, (M4 x 12) 10-16260
18 HOSE, Rubber (230 mm) 32-898101365
19 MANIFOLD, Intake 879147T98 898103T53
20 SCREW KIT 10-16830A1
21 GASKET, Intake Manifold 27-898101291
22 GASKET 27-803508013 27-803508 5, 27-898101290
23 GASKET, Insulator 27-80350810
24 BOLT, (M6 x 16) 10-16832
25 BRACKET 803528
26 CABLE, Choke Link 898101293
27 COLLAR 23-804371001
28 SILENCER, Air 803526T
29 NUT 11-400212
30 COLLAR 23-952868
31 FLAME TRAP 803527
32 WASHER 12-16826
33 SCREW 10-898103229 10-898101292
34 BOLT 10-879194248 10-823042038
35 WASHER 12-161404
36 ROD, Choke 8M0155131
- REPAIR KIT, Carburetor 8M0090764 855546A05
- GASKET SET, Powerhead 27-898103A67
1 CARBURETOR 3303-853720T23 3303-889246T68 2 Horsepower
1 CARBURETOR 3303-853720T24 3303-898103T52, 3303-889246T09 2.5 Horsepower
1 CARBURETOR 3303-853720T25 3303-898103T51, 3303-889246T10 3.5 Horsepower
2 SCREW, Stop 10-898101407
3 SPRING 24-803554
4 JET, Slow Air 115,898103244
4 NOT SOLD SEPARATE NSS
5 SET SCREW, Pilot 10-898101289
6 PLUG, Rubber 19-8M0060417
7 MAIN NOZZLE 898103238
7 MAIN NOZZLE 898103239
7 MAIN NOZZLE 8126506
8 JET, Main 58,16250012
8 JET, Main 65,162508
8 JET, Main 68,16250011
9 FLOAT VALVE, Brass 162543
10 CLIP, Stainless Steel 54-803525
11 FLOAT 898103245
12 PIN, Float - Stainless Steel 17-162562
13 FLOAT BOWL 898103240
14 GASKET, Rubber 27-8035084
15 SCREW, Drain (M5 x 6) 10-8035093
16 O-RING, Rubber 25-8035131
17 SCREW, (M4 x 12) 10-16260
18 HOSE, Rubber (230 mm) 32-898101365
19 MANIFOLD, Intake 879147T98 898103T53
20 SCREW KIT 10-16830A1
21 GASKET, Intake Manifold 27-898101291
22 GASKET 27-803508013 27-803508 5, 27-898101290
23 GASKET, Insulator 27-80350810
24 BOLT, (M6 x 16) 10-16832
25 BRACKET 803528
26 CABLE, Choke Link 898101293
27 COLLAR 23-804371001
28 SILENCER, Air 803526T
29 NUT 11-400212
30 COLLAR 23-952868
31 FLAME TRAP 803527
32 WASHER 12-16826
33 SCREW 10-898103229 10-898101292
34 BOLT 10-879194248 10-823042038
35 WASHER 12-161404
36 ROD, Choke 8M0155131
- REPAIR KIT, Carburetor 8M0090764 855546A05
- GASKET SET, Powerhead 27-898103A67

Clamp Bracket

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Clamp Bracket:

Mercury 2.5 HP (4-STROKE) Carb Clamp Bracket Diagram
Position No. Part Name OEM Number Supersedes
1 CLAMP BRACKET 3406-898103T69
1 CLAMP BRACKET 3406-889246T84
2 CLAMP SCREW ASSEMBLY 10-898103A66
3 PAD 12-95379
4 SCREW 10-898101337 10-95373
5 NUT, Nylon 11-95374
6 WASHER 12-95375
7 DISTANCE ROD 8M0055576 815091, 10-95376
8 NUT 11-400212
9 WASHER, Stainless Steel 12-16826
10 THRUST SUPPORTER 898101341
11 DAMPER 898101626 898101340
12 THRUST ROD 8150921
13 KNOB 815096
14 STOPPER, Tilt 815094001
14 TILT STOPPER 8M0058363 815094007 SN# 0R190772 & Up
15 O-RING 25-898101798
15 O-RING 25-161781
16 CAP, Swivel Bracket 3406-889246T63
17 STOPPER 898101633
18 PLATE 898101342
19 PIN 17-17033
20 SPRING 24-898101347
21 BOLT, Stainless Steel 10-879194305 10-16126 8
22 WASHER, Stainless Steel 12-16826
23 BUSHING 23-8M0057473 23-824966, 23-16202
24 THRUST PLATE 803582
25 SCREW 10-898103226 10-803509018
26 BUSHING 23-95381001
27 SCREW, Adjusting 10-162061
28 FRICTION PAD 952791
29 SPRING 24-953838
30 WASHER, Stainless Steel 12-16826
31 SWIVEL BRACKET 3406-889246T62
1 CLAMP BRACKET 3406-898103T69
1 CLAMP BRACKET 3406-889246T84
2 CLAMP SCREW ASSEMBLY 10-898103A66
3 PAD 12-95379
4 SCREW 10-898101337 10-95373
5 NUT, Nylon 11-95374
6 WASHER 12-95375
7 DISTANCE ROD 8M0055576 815091, 10-95376
8 NUT 11-400212
9 WASHER, Stainless Steel 12-16826
10 THRUST SUPPORTER 898101341
11 DAMPER 898101626 898101340
12 THRUST ROD 8150921
13 KNOB 815096
14 STOPPER, Tilt 815094001
14 TILT STOPPER 8M0058363 815094007 SN# 0R190772 & Up
15 O-RING 25-898101798
15 O-RING 25-161781
16 CAP, Swivel Bracket 3406-889246T63
17 STOPPER 898101633
18 PLATE 898101342
19 PIN 17-17033
20 SPRING 24-898101347
21 BOLT, Stainless Steel 10-879194305 10-16126 8
22 WASHER, Stainless Steel 12-16826
23 BUSHING 23-8M0057473 23-824966, 23-16202
24 THRUST PLATE 803582
25 SCREW 10-898103226 10-803509018
26 BUSHING 23-95381001
27 SCREW, Adjusting 10-162061
28 FRICTION PAD 952791
29 SPRING 24-953838
30 WASHER, Stainless Steel 12-16826
31 SWIVEL BRACKET 3406-889246T62

Cowling

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Cowling:

Mercury 2.5 HP (4-STROKE) Carb Cowling Diagram
Position No. Part Name OEM Number Supersedes
1 TOP COWL ASSEMBLY, Mercury 100-898103T78
1 TOP COWL ASSEMBLY, Black, no decals 100-8M0130974
1 TOP COWL ASSEMBLY, Mariner 100-898103T80
1 TOP COWL ASSEMBLY, Silver, no decals 100-8M0058617
2 SEAL, Cowl 26-898101348
2 SEAL 26-8M0072631
3 HANDLE, Tilt Mercury 898103T77
3 HANDLE, Tilt Mariner 898103T79
4 WASHER, Stainless Steel 12-16826
5 LOCKWASHER, (M6) 13-400256
6 NUT 11-400212
- DECAL SET, Mercury 3.5 37-816013A06 37-889246T14 SN# 0R399905 & Below
- DECAL SET, Mercury 2.5 37-896851A06 37-889246T12 SN# 0R399905 & Below
- DECAL SET, Mercury 2 37-816014A06
- DECAL SET, Mercury, 2, 2.5, 3.5 37-8M0072620
- DECAL SET, Mercury Top Cowl 37-8M0081455
- DECAL, M-icon 37-8M0050645
- DECAL SET, Mercury, Lower Cowl 37-8M0081456
- DECAL, Horsepower 2 37-8M0073668
- DECAL, Horsepower 2.5 37-8M0073669
- DECAL, Horsepower 3.5 37-8M0073670
- DECAL SET, Mariner 3.5 37-889246T15
- DECAL SET, Mariner 2.5 37-889246T13
- DECAL SET, Mariner, 2.5-3.5 37-8M0072621
7 BOTTOM COWL 100-8M0224582
8 NOT SOLD SEPARATE, Decal-Spark Plug NSS
9 COWL LATCH ASSEMBLY 8M0063135 817015001, 896117A02, 8M0062099, 8M0056354, 8M0058368, 817015005 SN# 0R318095 & Below
9 COWL LATCH ASSEMBLY 8M0063135 817015001, 896117A02, 8M0062099, 8M0056354, 8M0058368, 817015005 SN# 0R318096 THRU 0R399905
9 COWL LATCH ASSEMBLY 8M0063135 817015001, 896117A02, 8M0062099, 8M0056354, 8M0058368, 817015005 SN# 0R399906 & Up
10 COLLAR 23-952868
11 SCREW, (M6 x 16) 10-8248324
12 BOLT, (M6 x 16) 10-16832
13 WASHER 12-953921
14 COLLAR 23-9528611
15 DECAL, Fuel Lever 8M0089675
16 DECAL, Oil Lever 37-896851013
17 DECAL, Shift (N-R) 37-896851012 37-896851008
18 BUSHING 898101373
19 SAFETY ROPE 50-16230
20 DECAL, Notice This Side Up 37-8M0163794
21 TOOL KIT 91-803581
22 FLUSHING ATTACHMENT 16841Q02
- DECAL, Start Procedure 37-896851014
1 TOP COWL ASSEMBLY, Mercury 100-898103T78
1 TOP COWL ASSEMBLY, Black, no decals 100-8M0130974
1 TOP COWL ASSEMBLY, Mariner 100-898103T80
1 TOP COWL ASSEMBLY, Silver, no decals 100-8M0058617
2 SEAL, Cowl 26-898101348
2 SEAL 26-8M0072631
3 HANDLE, Tilt Mercury 898103T77
3 HANDLE, Tilt Mariner 898103T79
4 WASHER, Stainless Steel 12-16826
5 LOCKWASHER, (M6) 13-400256
6 NUT 11-400212
- DECAL SET, Mercury 3.5 37-816013A06 37-889246T14 SN# 0R399905 & Below
- DECAL SET, Mercury 2.5 37-896851A06 37-889246T12 SN# 0R399905 & Below
- DECAL SET, Mercury 2 37-816014A06
- DECAL SET, Mercury, 2, 2.5, 3.5 37-8M0072620
- DECAL SET, Mercury Top Cowl 37-8M0081455
- DECAL, M-icon 37-8M0050645
- DECAL SET, Mercury, Lower Cowl 37-8M0081456
- DECAL, Horsepower 2 37-8M0073668
- DECAL, Horsepower 2.5 37-8M0073669
- DECAL, Horsepower 3.5 37-8M0073670
- DECAL SET, Mariner 3.5 37-889246T15
- DECAL SET, Mariner 2.5 37-889246T13
- DECAL SET, Mariner, 2.5-3.5 37-8M0072621
7 BOTTOM COWL 100-8M0224582
8 NOT SOLD SEPARATE, Decal-Spark Plug NSS
9 COWL LATCH ASSEMBLY 8M0063135 817015001, 896117A02, 8M0062099, 8M0056354, 8M0058368, 817015005 SN# 0R318095 & Below
9 COWL LATCH ASSEMBLY 8M0063135 817015001, 896117A02, 8M0062099, 8M0056354, 8M0058368, 817015005 SN# 0R318096 THRU 0R399905
9 COWL LATCH ASSEMBLY 8M0063135 817015001, 896117A02, 8M0062099, 8M0056354, 8M0058368, 817015005 SN# 0R399906 & Up
10 COLLAR 23-952868
11 SCREW, (M6 x 16) 10-8248324
12 BOLT, (M6 x 16) 10-16832
13 WASHER 12-953921
14 COLLAR 23-9528611
15 DECAL, Fuel Lever 8M0089675
16 DECAL, Oil Lever 37-896851013
17 DECAL, Shift (N-R) 37-896851012 37-896851008
18 BUSHING 898101373
19 SAFETY ROPE 50-16230
20 DECAL, Notice This Side Up 37-8M0163794
21 TOOL KIT 91-803581
22 FLUSHING ATTACHMENT 16841Q02
- DECAL, Start Procedure 37-896851014

Crankshaft, Piston and Connecting Rod

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Crankshaft, Piston and Connecting Rod:

Mercury 2.5 HP (4-STROKE) Carb Crankshaft, Piston and Connecting Rod Diagram
Position No. Part Name OEM Number Supersedes
1 CRANKSHAFT ASSEMBLY 400-8M0172725
2 BEARING, Ball 30-16049
3 THRUST PLATE 898101283
4 SEAL, Oil 26-898101285 26-803514
5 KEY 28-95229
6 CONNECTING ROD ASSEMBLY 600-8M0145825
7 BOLT 10-898101284
8 PIN, Piston 41-825713002 41-825713001 SN# 0R184082 & Below
8 PIN, Piston 41-825713002 41-825713001 SN# 0R184083 & Up
9 CLIP 53-16057
10 PISTON ASSEMBLY 713-898103A46
11 RING SET, Piston 39-803678T05 39-8M0080346, 39-898103A47
12 NOT SOLD SEPARATE, Piston Ring - Second NSS
13 NOT SOLD SEPARATE, Oil Ring-Piston NSS
- SHORT BLOCK 898103T72
- SHORT BLOCK 8M0147025
- SHORT BLOCK 8M0147025
1 CRANKSHAFT ASSEMBLY 400-8M0172725
2 BEARING, Ball 30-16049
3 THRUST PLATE 898101283
4 SEAL, Oil 26-898101285 26-803514
5 KEY 28-95229
6 CONNECTING ROD ASSEMBLY 600-8M0145825
7 BOLT 10-898101284
8 PIN, Piston 41-825713002 41-825713001 SN# 0R184082 & Below
8 PIN, Piston 41-825713002 41-825713001 SN# 0R184083 & Up
9 CLIP 53-16057
10 PISTON ASSEMBLY 713-898103A46
11 RING SET, Piston 39-803678T05 39-8M0080346, 39-898103A47
12 NOT SOLD SEPARATE, Piston Ring - Second NSS
13 NOT SOLD SEPARATE, Oil Ring-Piston NSS
- SHORT BLOCK 898103T72
- SHORT BLOCK 8M0147025
- SHORT BLOCK 8M0147025

Cylinder Block, All Models-Serial # 0R318095 and Below

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Cylinder Block, All Models-Serial # 0R318095 and Below:

Mercury 2.5 HP (4-STROKE) Carb Cylinder Block, All Models-Serial # 0R318095 and Below Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK 803-898103T42
2 PIN, Dowel 17-16119
3 BOLT 10-850879001 10-810755010
4 BOLT 10-898101363
5 WASHER, Stainless Steel 12-16826
6 DECAL, Recommended Oil 37-8M0137390
7 COVER, Cylinder Head 898103T43
8 GASKET, Cylinder Head Cover 27-898101323
9 BOLT 10-166954
10 WASHER 12-953921
11 THERMOSTAT 8M0228409
12 CAP, Thermostat 898101278
13 GASKET, Thermostat Cap 27-898101279
14 CLAMP 54-803563005 54-803563 1
15 BOLT 10-879194264 10-823042 24
16 SPARK PLUG, NGK#DCPR6E 33-8M0204682
17 SLINGER 898101296
18 BRACKET, Throttle Cable 898101314
19 CLAMP 54-803563005 54-803563 1
20 BOLT, Stainless Steel 10-823042
21 HOSE, Breather 32-898101282
22 CLAMP 54-952245
23 COVER, Breather Chamber 898103T44
24 GASKET, Breather Chamber Cover 27-898101280
25 SCREW, (M6 x 16) 10-8248324
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 898103T72
1 CYLINDER BLOCK 803-898103T42
2 PIN, Dowel 17-16119
3 BOLT 10-850879001 10-810755010
4 BOLT 10-898101363
5 WASHER, Stainless Steel 12-16826
6 DECAL, Recommended Oil 37-8M0137390
7 COVER, Cylinder Head 898103T43
8 GASKET, Cylinder Head Cover 27-898101323
9 BOLT 10-166954
10 WASHER 12-953921
11 THERMOSTAT 8M0228409
12 CAP, Thermostat 898101278
13 GASKET, Thermostat Cap 27-898101279
14 CLAMP 54-803563005 54-803563 1
15 BOLT 10-879194264 10-823042 24
16 SPARK PLUG, NGK#DCPR6E 33-8M0204682
17 SLINGER 898101296
18 BRACKET, Throttle Cable 898101314
19 CLAMP 54-803563005 54-803563 1
20 BOLT, Stainless Steel 10-823042
21 HOSE, Breather 32-898101282
22 CLAMP 54-952245
23 COVER, Breather Chamber 898103T44
24 GASKET, Breather Chamber Cover 27-898101280
25 SCREW, (M6 x 16) 10-8248324
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 898103T72

Cylinder Block, All Models-Serial # 0R318096 Thru 0R448032

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Cylinder Block, All Models-Serial # 0R318096 Thru 0R448032:

Mercury 2.5 HP (4-STROKE) Carb Cylinder Block, All Models-Serial # 0R318096 Thru 0R448032 Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY 803-815013T12
2 PIN, Dowel 17-16119
3 BOLT 10-850879001 10-810755010
4 BOLT 10-898101363
5 WASHER 12-16826
6 DECAL, Recommended Oil 37-8M0137390
7 COVER, Cylinder Head 898103T43
8 GASKET, Cylinder Head Cover 27-898101323
9 BOLT 10-166954
10 WASHER, Stainless Steel 12-953921
11 THERMOSTAT 8M0228409
12 CAP, Thermostat 898101278
13 GASKET, Thermostat Cap 27-898101279
14 CLAMP 54-803563005 54-803563 1
15 BOLT 10-879194264 10-823042 24
16 SPARK PLUG, NGK#DCPR6E 33-8M0204682
17 SLINGER 898101296
18 BRACKET, Throttle Cable 898101314
19 CLAMP 54-803563005 54-803563 1
20 BOLT 10-823042
21 HOSE, Breather 32-898101282
22 CLAMP 54-952245
23 COVER, Breather Chamber 898103T44
24 GASKET, Breather Chamber Cover 27-898101280
25 SCREW, (M6 x 16) 10-8248324
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 8M0147025
1 CYLINDER BLOCK ASSEMBLY 803-815013T12
2 PIN, Dowel 17-16119
3 BOLT 10-850879001 10-810755010
4 BOLT 10-898101363
5 WASHER 12-16826
6 DECAL, Recommended Oil 37-8M0137390
7 COVER, Cylinder Head 898103T43
8 GASKET, Cylinder Head Cover 27-898101323
9 BOLT 10-166954
10 WASHER, Stainless Steel 12-953921
11 THERMOSTAT 8M0228409
12 CAP, Thermostat 898101278
13 GASKET, Thermostat Cap 27-898101279
14 CLAMP 54-803563005 54-803563 1
15 BOLT 10-879194264 10-823042 24
16 SPARK PLUG, NGK#DCPR6E 33-8M0204682
17 SLINGER 898101296
18 BRACKET, Throttle Cable 898101314
19 CLAMP 54-803563005 54-803563 1
20 BOLT 10-823042
21 HOSE, Breather 32-898101282
22 CLAMP 54-952245
23 COVER, Breather Chamber 898103T44
24 GASKET, Breather Chamber Cover 27-898101280
25 SCREW, (M6 x 16) 10-8248324
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 8M0147025

Cylinder Block, EPA Models-Serial # 0R448033 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Cylinder Block, EPA Models-Serial # 0R448033 and Up:

Mercury 2.5 HP (4-STROKE) Carb Cylinder Block, EPA Models-Serial # 0R448033 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY 803-815013T12
2 PIN, Dowel 17-16119
3 BOLT 10-850879001 10-810755010
4 BOLT 10-898101363
5 WASHER 12-16826
6 DECAL, Recommended Oil 37-8M0137390
7 COVER, Cylinder Head 898103T43
8 GASKET, Cylinder Head Cover 27-898101323
9 BOLT 10-166954
10 WASHER, Stainless Steel 12-953921
11 THERMOSTAT 8M0228409
12 CAP 8M0072278
13 GASKET, Thermostat Cap 27-898101279
14 CLAMP 54-803563005 54-803563 1
15 BOLT 10-879194264 10-823042 24
16 SPARK PLUG, NGK#DCPR6E 33-8M0204682
17 SLINGER 898101296
18 BRACKET, Throttle Cable 898101314
19 CLAMP 54-803563005 54-803563 1
20 BOLT 10-823042
21 HOSE, Breather 32-898101282
22 CLAMP 54-952245
23 COVER, Breather Chamber 898103T44
24 GASKET, Breather Chamber Cover 27-898101280
25 SCREW, (M6 x 16) 10-8248324
26 FUEL PUMP 8M0188385
27 BOLT 10-898101953
28 CLIP, Stainless Steel 54-95395
29 HOSE, Low Permeation, Fuel Shut Off to Pump 32-8M0072281
30 HOSE, Low Permeation, Pump to Carburetor 32-8M0072280
31 CLIP 54-8M0129429
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 8M0147025
1 CYLINDER BLOCK ASSEMBLY 803-815013T12
2 PIN, Dowel 17-16119
3 BOLT 10-850879001 10-810755010
4 BOLT 10-898101363
5 WASHER 12-16826
6 DECAL, Recommended Oil 37-8M0137390
7 COVER, Cylinder Head 898103T43
8 GASKET, Cylinder Head Cover 27-898101323
9 BOLT 10-166954
10 WASHER, Stainless Steel 12-953921
11 THERMOSTAT 8M0228409
12 CAP 8M0072278
13 GASKET, Thermostat Cap 27-898101279
14 CLAMP 54-803563005 54-803563 1
15 BOLT 10-879194264 10-823042 24
16 SPARK PLUG, NGK#DCPR6E 33-8M0204682
17 SLINGER 898101296
18 BRACKET, Throttle Cable 898101314
19 CLAMP 54-803563005 54-803563 1
20 BOLT 10-823042
21 HOSE, Breather 32-898101282
22 CLAMP 54-952245
23 COVER, Breather Chamber 898103T44
24 GASKET, Breather Chamber Cover 27-898101280
25 SCREW, (M6 x 16) 10-8248324
26 FUEL PUMP 8M0188385
27 BOLT 10-898101953
28 CLIP, Stainless Steel 54-95395
29 HOSE, Low Permeation, Fuel Shut Off to Pump 32-8M0072281
30 HOSE, Low Permeation, Pump to Carburetor 32-8M0072280
31 CLIP 54-8M0129429
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 8M0147025

Cylinder Block, Non-EPA Models-Serial # 0R448033 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Cylinder Block, Non-EPA Models-Serial # 0R448033 and Up:

Mercury 2.5 HP (4-STROKE) Carb Cylinder Block, Non-EPA Models-Serial # 0R448033 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 CYLINDER BLOCK ASSEMBLY 803-815013T12
2 PIN, Dowel 17-16119
3 BOLT 10-850879001 10-810755010
4 BOLT 10-898101363
5 WASHER 12-16826
6 DECAL, Recommended Oil 37-8M0137390
7 COVER, Cylinder Head 898103T43
8 GASKET, Cylinder Head Cover 27-898101323
9 BOLT 10-166954
10 WASHER, Stainless Steel 12-953921
11 THERMOSTAT 8M0228409
12 CAP, Thermostat 898101278
13 GASKET, Thermostat Cap 27-898101279
14 CLAMP 54-803563005 54-803563 1
15 BOLT 10-879194264 10-823042 24
16 SPARK PLUG, NGK#DCPR6E 33-8M0204682
17 SLINGER 898101296
18 BRACKET, Throttle Cable 898101314
19 CLAMP 54-803563005 54-803563 1
20 BOLT 10-823042
21 HOSE, Breather 32-898101282
22 CLAMP 54-952245
23 COVER, Breather Chamber 898103T44
24 GASKET, Breather Chamber Cover 27-898101280
25 SCREW, (M6 x 16) 10-8248324
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 8M0147025
1 CYLINDER BLOCK ASSEMBLY 803-815013T12
2 PIN, Dowel 17-16119
3 BOLT 10-850879001 10-810755010
4 BOLT 10-898101363
5 WASHER 12-16826
6 DECAL, Recommended Oil 37-8M0137390
7 COVER, Cylinder Head 898103T43
8 GASKET, Cylinder Head Cover 27-898101323
9 BOLT 10-166954
10 WASHER, Stainless Steel 12-953921
11 THERMOSTAT 8M0228409
12 CAP, Thermostat 898101278
13 GASKET, Thermostat Cap 27-898101279
14 CLAMP 54-803563005 54-803563 1
15 BOLT 10-879194264 10-823042 24
16 SPARK PLUG, NGK#DCPR6E 33-8M0204682
17 SLINGER 898101296
18 BRACKET, Throttle Cable 898101314
19 CLAMP 54-803563005 54-803563 1
20 BOLT 10-823042
21 HOSE, Breather 32-898101282
22 CLAMP 54-952245
23 COVER, Breather Chamber 898103T44
24 GASKET, Breather Chamber Cover 27-898101280
25 SCREW, (M6 x 16) 10-8248324
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 8M0147025

Driveshaft Housing

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Driveshaft Housing:

Mercury 2.5 HP (4-STROKE) Carb Driveshaft Housing Diagram
Position No. Part Name OEM Number Supersedes
1 HOUSING, Driveshaft - Short 1600-8M0173448
2 PLUG 19-803593
3 PIN, Dowel 17-16119
4 GASKET, Driveshaft Housing 27-898101328
5 BOLT 10-879194264 10-823042 24
6 FLUSH PLUG 19-879194296 19-803592, 19-16116
7 GASKET 27-95220
8 BRACKET, Steering 898103T65
9 BOLT 10-879194274 10-823042 12
10 HOSE, Rubber (50 mm) 32-898101355
11 GROMMET 25-16117
- HOUSING KIT, Extension 8M0123423
12 STUD 16-8230441
13 STOPPER 898101367
14 BOLT 10-8230427
15 GROMMET 25-881305002
16 HOUSING, Extension 898103T63
17 BUSHING 23-898101329
18 BOLT 10-8M0123421
19 NUT 11-400212
20 PIN, Dowel 17-898101330
- GASKET SET, Powerhead 27-898103A67
- GASKET SET, Lower Unit 27-8M0082881 27-95220A 4
1 HOUSING, Driveshaft - Short 1600-8M0173448
2 PLUG 19-803593
3 PIN, Dowel 17-16119
4 GASKET, Driveshaft Housing 27-898101328
5 BOLT 10-879194264 10-823042 24
6 FLUSH PLUG 19-879194296 19-803592, 19-16116
7 GASKET 27-95220
8 BRACKET, Steering 898103T65
9 BOLT 10-879194274 10-823042 12
10 HOSE, Rubber (50 mm) 32-898101355
11 GROMMET 25-16117
- HOUSING KIT, Extension 8M0123423
12 STUD 16-8230441
13 STOPPER 898101367
14 BOLT 10-8230427
15 GROMMET 25-881305002
16 HOUSING, Extension 898103T63
17 BUSHING 23-898101329
18 BOLT 10-8M0123421
19 NUT 11-400212
20 PIN, Dowel 17-898101330
- GASKET SET, Powerhead 27-898103A67
- GASKET SET, Lower Unit 27-8M0082881 27-95220A 4

Flywheel Cup, Serial # 0R318095 and Below

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Flywheel Cup, Serial # 0R318095 and Below:

Mercury 2.5 HP (4-STROKE) Carb Flywheel Cup, Serial # 0R318095 and Below Diagram
Position No. Part Name OEM Number Supersedes
1 CUP, Flywheel 898101304
2 COVER, Flywheel 898103T59
3 COLLAR 23-898101305
4 NUT 11-95233
5 WASHER 12-898101307
6 IGNITER 898103T58
7 BOOT 85-803560001 85-803560
8 BOLT, (M6 x 20) 10-167051
9 BOLT, (M6 x 12) 10-8230427
10 SWITCH, Stop 87-823037A04 87-823037A 1, 87-898101306
11 LANYARD 823054
1 CUP, Flywheel 898101304
2 COVER, Flywheel 898103T59
3 COLLAR 23-898101305
4 NUT 11-95233
5 WASHER 12-898101307
6 IGNITER 898103T58
7 BOOT 85-803560001 85-803560
8 BOLT, (M6 x 20) 10-167051
9 BOLT, (M6 x 12) 10-8230427
10 SWITCH, Stop 87-823037A04 87-823037A 1, 87-898101306
11 LANYARD 823054

Flywheel Cup, Serial # 0R318096 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Flywheel Cup, Serial # 0R318096 and Up:

Mercury 2.5 HP (4-STROKE) Carb Flywheel Cup, Serial # 0R318096 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 FLYWHEEL 812644T01
2 COVER, Flywheel 898103T59
3 COLLAR 23-898101305
4 NUT 11-95233
5 WASHER 12-898101307
6 IGNITER, With Cap 803559T08
7 BOOT 85-803560001 85-803560
8 BOLT, (M6 x 20) 10-167051
9 SWITCH ASSEMBLY, Stop - Lanyard 87-823037A06
10 LANYARD 823054
11 BOLT 10-898103117
1 FLYWHEEL 812644T01
2 COVER, Flywheel 898103T59
3 COLLAR 23-898101305
4 NUT 11-95233
5 WASHER 12-898101307
6 IGNITER, With Cap 803559T08
7 BOOT 85-803560001 85-803560
8 BOLT, (M6 x 20) 10-167051
9 SWITCH ASSEMBLY, Stop - Lanyard 87-823037A06
10 LANYARD 823054
11 BOLT 10-898103117

Fuel Tank, All Models-Serial # 0R318095 and Below

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Fuel Tank, All Models-Serial # 0R318095 and Below:

Mercury 2.5 HP (4-STROKE) Carb Fuel Tank, All Models-Serial # 0R318095 and Below Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY, Fuel 1265-8M0055353 1265-889246T43
2 COVER 898103197 898101339
3 SPACER 23-853826003
4 WASHER 12-953921
5 BOLT 10-8M0204707
6 SEAL 26-8M0055355 26-898101349
7 DECAL, Caution 37-898101372
8 CAP ASSEMBLY, Fuel 36-8M0058610 36-878352A 2
9 GASKET 27-878353
10 HOOK 851845 851845002
11 HOSE, Fuel 32-898101352
12 CLIP 54-8M0129429
13 FUEL COCK ASSEMBLY 22-16240
14 TUBE 32-16242001
15 ROD, Fuel Cock 898101350
16 RUBBER 16244
17 KNOB 16243
18 CLIP 54-803525002
19 HOSE, Fuel 32-898101351
20 TUBE, Spiral 32-895108005
21 CLAMP 54-803563005 54-803563 1
1 TANK ASSEMBLY, Fuel 1265-8M0055353 1265-889246T43
2 COVER 898103197 898101339
3 SPACER 23-853826003
4 WASHER 12-953921
5 BOLT 10-8M0204707
6 SEAL 26-8M0055355 26-898101349
7 DECAL, Caution 37-898101372
8 CAP ASSEMBLY, Fuel 36-8M0058610 36-878352A 2
9 GASKET 27-878353
10 HOOK 851845 851845002
11 HOSE, Fuel 32-898101352
12 CLIP 54-8M0129429
13 FUEL COCK ASSEMBLY 22-16240
14 TUBE 32-16242001
15 ROD, Fuel Cock 898101350
16 RUBBER 16244
17 KNOB 16243
18 CLIP 54-803525002
19 HOSE, Fuel 32-898101351
20 TUBE, Spiral 32-895108005
21 CLAMP 54-803563005 54-803563 1

Fuel Tank, All Models-Serial # 0R318096 Thru 0R448032

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Fuel Tank, All Models-Serial # 0R318096 Thru 0R448032:

Mercury 2.5 HP (4-STROKE) Carb Fuel Tank, All Models-Serial # 0R318096 Thru 0R448032 Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY, Fuel 1265-8M0055353 1265-889246T43
2 COVER 898103197 898101339
3 SPACER 23-853826003
4 WASHER, Stainless Steel 12-953921
5 BOLT 10-8M0204707
6 SEAL 26-8M0055355 26-898101349
7 DECAL, Caution 37-898101372
8 CAP ASSEMBLY, Fuel 36-8M0058610 36-878352A 2
9 GASKET 27-878353
10 HOOK 851845 851845002
11 HOSE, Fuel 32-898103221
12 CLIP 54-8M0129429
13 FUEL COCK ASSEMBLY 22-16240
14 RUBBER 16244
15 O-RING 25-161811
16 KNOB, Fuel Cock 898103220
17 CLIP 54-803525002
18 HOSE, Fuel 32-898103222
1 TANK ASSEMBLY, Fuel 1265-8M0055353 1265-889246T43
2 COVER 898103197 898101339
3 SPACER 23-853826003
4 WASHER, Stainless Steel 12-953921
5 BOLT 10-8M0204707
6 SEAL 26-8M0055355 26-898101349
7 DECAL, Caution 37-898101372
8 CAP ASSEMBLY, Fuel 36-8M0058610 36-878352A 2
9 GASKET 27-878353
10 HOOK 851845 851845002
11 HOSE, Fuel 32-898103221
12 CLIP 54-8M0129429
13 FUEL COCK ASSEMBLY 22-16240
14 RUBBER 16244
15 O-RING 25-161811
16 KNOB, Fuel Cock 898103220
17 CLIP 54-803525002
18 HOSE, Fuel 32-898103222

Fuel Tank, EPA Models-Serial # 0R448033 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Fuel Tank, EPA Models-Serial # 0R448033 and Up:

Mercury 2.5 HP (4-STROKE) Carb Fuel Tank, EPA Models-Serial # 0R448033 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY, Fuel 1265-8M0055353 1265-889246T43 SN# OR475060 & Below
1 TANK ASSEMBLY, Fuel 1265-8M0076577
2 COVER 898103197 898101339
3 SPACER 23-853826003
4 WASHER, Stainless Steel 12-953921
5 BOLT 10-8M0204707
6 SEAL 26-8M0055355 26-898101349
7 DECAL, Caution 37-898101372
8 CAP ASSEMBLY 1200-8M0072276
9 GASKET 27-878353
10 HOOK 851845 851845002
11 HOSE, Low Permeation, To Fuel Pump 32-8M0072281
12 CLIP 54-8M0129429
13 FUEL COCK ASSEMBLY 22-16240
14 RUBBER 16244
15 O-RING 25-161811
16 KNOB, Fuel Cock 898103220
17 CLIP 54-803525002
18 HOSE, Fuel 32-898103222
19 CLIP, Stainless Steel 54-95395
1 TANK ASSEMBLY, Fuel 1265-8M0055353 1265-889246T43 SN# OR475060 & Below
1 TANK ASSEMBLY, Fuel 1265-8M0076577
2 COVER 898103197 898101339
3 SPACER 23-853826003
4 WASHER, Stainless Steel 12-953921
5 BOLT 10-8M0204707
6 SEAL 26-8M0055355 26-898101349
7 DECAL, Caution 37-898101372
8 CAP ASSEMBLY 1200-8M0072276
9 GASKET 27-878353
10 HOOK 851845 851845002
11 HOSE, Low Permeation, To Fuel Pump 32-8M0072281
12 CLIP 54-8M0129429
13 FUEL COCK ASSEMBLY 22-16240
14 RUBBER 16244
15 O-RING 25-161811
16 KNOB, Fuel Cock 898103220
17 CLIP 54-803525002
18 HOSE, Fuel 32-898103222
19 CLIP, Stainless Steel 54-95395

Fuel Tank, Non-EPA Models-Serial # 0R448033 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Fuel Tank, Non-EPA Models-Serial # 0R448033 and Up:

Mercury 2.5 HP (4-STROKE) Carb Fuel Tank, Non-EPA Models-Serial # 0R448033 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 TANK ASSEMBLY, Fuel 1265-8M0055353 1265-889246T43
2 COVER 898103197 898101339
3 SPACER 23-853826003
4 WASHER, Stainless Steel 12-953921
5 BOLT 10-8M0204707
6 SEAL 26-8M0055355 26-898101349
7 DECAL, Caution 37-898101372
8 CAP ASSEMBLY, Fuel 36-8M0058610 36-878352A 2
9 GASKET 27-878353
10 HOOK 851845 851845002
11 HOSE, Fuel 32-898103221
12 CLIP 54-8M0129429
13 FUEL COCK ASSEMBLY 22-16240
14 RUBBER 16244
15 O-RING 25-161811
16 KNOB, Fuel Cock 898103220
17 CLIP 54-803525002
18 HOSE, Fuel 32-898103222
1 TANK ASSEMBLY, Fuel 1265-8M0055353 1265-889246T43
2 COVER 898103197 898101339
3 SPACER 23-853826003
4 WASHER, Stainless Steel 12-953921
5 BOLT 10-8M0204707
6 SEAL 26-8M0055355 26-898101349
7 DECAL, Caution 37-898101372
8 CAP ASSEMBLY, Fuel 36-8M0058610 36-878352A 2
9 GASKET 27-878353
10 HOOK 851845 851845002
11 HOSE, Fuel 32-898103221
12 CLIP 54-8M0129429
13 FUEL COCK ASSEMBLY 22-16240
14 RUBBER 16244
15 O-RING 25-161811
16 KNOB, Fuel Cock 898103220
17 CLIP 54-803525002
18 HOSE, Fuel 32-898103222

Gear Housing Assembly, Driveshaft

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Gear Housing Assembly, Driveshaft:

Mercury 2.5 HP (4-STROKE) Carb Gear Housing Assembly, Driveshaft Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete - Short 1600-8M0122309
- GEAR HOUSING ASSEMBLY, Complete - Long 1600-8M0122310
1 GEAR HOUSING ASSEMBLY, Basic 1600-8M0116852
2 BEARING, Ball 30-95342
3 PLUG 22-8M0229353
4 GASKET 27-95220
5 ANODE 97-823913Q 823913, 95271
6 BOLT, (M6 x 16) 10-16832
7 GEAR 43-16138
8 SPACER 23-8104711
9 DRIVESHAFT, Short 45-823048002 45-898101369
9 DRIVESHAFT, Long 45-8M0227907
10 BEARING, Ball 30-95342
11 KEY 28-16155
12 HOUSING ASSEMBLY, Lower Water Pump 16161A01
13 SEAL, Oil 26-161621
14 GASKET, Water Pump Housing - Lower 27-898101333 27-16164 2
15 PIN, Roll - Stainless Steel 17-9521811
16 GASKET 27-161603
17 PLATE, Water Pump Guide 898101371
18 GASKET, Water Pump Housing - Upper 27-898101331 27-16158 8
19 IMPELLER 47-8M0204676
20 HOUSING ASSEMBLY, Upper Water Pump 16156A01
21 LINER 161571
22 BOLT 10-8M0063198 10-16125 1
23 LOCKWASHER, (M6) 13-400256
24 WASHER, Stainless Steel 12-16826
25 GROMMET 25-953611
26 TUBE, Water - Short 32-898101334
26 TUBE, Water - Long 32-898101335
27 GROMMET 25-898101336
28 BOLT 10-8M0123421
- GASKET SET, Lower Unit 27-8M0082881 27-95220A 4
- REPAIR KIT, Water Impeller 889246A16
- GEAR HOUSING ASSEMBLY, Complete - Short 1600-8M0122309
- GEAR HOUSING ASSEMBLY, Complete - Long 1600-8M0122310
1 GEAR HOUSING ASSEMBLY, Basic 1600-8M0116852
2 BEARING, Ball 30-95342
3 PLUG 22-8M0229353
4 GASKET 27-95220
5 ANODE 97-823913Q 823913, 95271
6 BOLT, (M6 x 16) 10-16832
7 GEAR 43-16138
8 SPACER 23-8104711
9 DRIVESHAFT, Short 45-823048002 45-898101369
9 DRIVESHAFT, Long 45-8M0227907
10 BEARING, Ball 30-95342
11 KEY 28-16155
12 HOUSING ASSEMBLY, Lower Water Pump 16161A01
13 SEAL, Oil 26-161621
14 GASKET, Water Pump Housing - Lower 27-898101333 27-16164 2
15 PIN, Roll - Stainless Steel 17-9521811
16 GASKET 27-161603
17 PLATE, Water Pump Guide 898101371
18 GASKET, Water Pump Housing - Upper 27-898101331 27-16158 8
19 IMPELLER 47-8M0204676
20 HOUSING ASSEMBLY, Upper Water Pump 16156A01
21 LINER 161571
22 BOLT 10-8M0063198 10-16125 1
23 LOCKWASHER, (M6) 13-400256
24 WASHER, Stainless Steel 12-16826
25 GROMMET 25-953611
26 TUBE, Water - Short 32-898101334
26 TUBE, Water - Long 32-898101335
27 GROMMET 25-898101336
28 BOLT 10-8M0123421
- GASKET SET, Lower Unit 27-8M0082881 27-95220A 4
- REPAIR KIT, Water Impeller 889246A16

Gear Housing Assembly, Propeller Shaft

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Gear Housing Assembly, Propeller Shaft:

Mercury 2.5 HP (4-STROKE) Carb Gear Housing Assembly, Propeller Shaft Diagram
Position No. Part Name OEM Number Supersedes
- GEAR HOUSING ASSEMBLY, Complete - Short 1600-8M0122309
- GEAR HOUSING ASSEMBLY, Complete - Long 1600-8M0122310
1 GEAR HOUSING ASSEMBLY, Basic 1600-8M0116852
2 BEARING, Ball 30-16128
3 SHIM, (0.1) 15-16141
3 SHIM, (0.15) 15-813277
4 GEAR 43-812944 43-16137
5 PUSH ROD 823050
6 SPRING 24-176671
7 CLUTCH 52-823049
8 PROPELLER SHAFT 44-952911
9 CARRIER ASSEMBLY, Bearing 898103T81
10 HOUSING 825116
11 BEARING, Ball 30-95344
12 SEAL, Oil 26-95348
13 O-RING 25-16131
14 BOLT, (M6 x 20) 10-167051
15 SHEAR PIN, Stainless Steel 17-815111Q02 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01
15 SHEAR PIN 17-815111Q02 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 Saltwater Application
16 PROPELLER, Plastic (3 x 7.4 x 7) 48-815083A02 48-815083 1
16 PROPELLER, Aluminum (3 x 7.4 x 7) 48-815084A02 48-815084 1
16 PROPELLER, (3 x 7.4 x 5.7)(Plastic) 48-815083A01 48-815083, 48-95294 1
17 COTTER PIN 18-95295
- GASKET SET, Lower Unit 27-8M0082881 27-95220A 4
- GEAR HOUSING ASSEMBLY, Complete - Short 1600-8M0122309
- GEAR HOUSING ASSEMBLY, Complete - Long 1600-8M0122310
1 GEAR HOUSING ASSEMBLY, Basic 1600-8M0116852
2 BEARING, Ball 30-16128
3 SHIM, (0.1) 15-16141
3 SHIM, (0.15) 15-813277
4 GEAR 43-812944 43-16137
5 PUSH ROD 823050
6 SPRING 24-176671
7 CLUTCH 52-823049
8 PROPELLER SHAFT 44-952911
9 CARRIER ASSEMBLY, Bearing 898103T81
10 HOUSING 825116
11 BEARING, Ball 30-95344
12 SEAL, Oil 26-95348
13 O-RING 25-16131
14 BOLT, (M6 x 20) 10-167051
15 SHEAR PIN, Stainless Steel 17-815111Q02 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01
15 SHEAR PIN 17-815111Q02 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01 Saltwater Application
16 PROPELLER, Plastic (3 x 7.4 x 7) 48-815083A02 48-815083 1
16 PROPELLER, Aluminum (3 x 7.4 x 7) 48-815084A02 48-815084 1
16 PROPELLER, (3 x 7.4 x 5.7)(Plastic) 48-815083A01 48-815083, 48-95294 1
17 COTTER PIN 18-95295
- GASKET SET, Lower Unit 27-8M0082881 27-95220A 4

Oil Pan, Serial # 0R318095 and Below

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Oil Pan, Serial # 0R318095 and Below:

Mercury 2.5 HP (4-STROKE) Carb Oil Pan, Serial # 0R318095 and Below Diagram
Position No. Part Name OEM Number Supersedes
1 PAN, Oil 898103T54
2 DIPSTICK 898101294
3 PIN, Dowel 17-16119
4 BOLT 10-803509021 10-803509 6
5 WASHER 12-8035161
6 BOLT 10-850879001 10-810755010
7 SEAL, Oil 26-898101285 26-803514
8 O-RING 25-825057003
9 SEAL, Oil 26-898101298
10 HEAD, Crankcase 898103T55
11 BOLT, (M6 x 20) 10-167051
12 GASKET, Oil Pan 27-898101297
13 CAP ASSEMBLY, Oil Filler 36-8M0135589
14 O-RING 25-803513007
15 BOLT, (M6 x 20) 10-167051
16 HOSE, (90 mm) Rubber 32-898101281
17 CLIP, Stainless Steel 54-95395
18 BRACKET, Starter 898101299
19 DAMPER, Rubber 898101300
20 COLLAR 23-952868
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 898103T72
1 PAN, Oil 898103T54
2 DIPSTICK 898101294
3 PIN, Dowel 17-16119
4 BOLT 10-803509021 10-803509 6
5 WASHER 12-8035161
6 BOLT 10-850879001 10-810755010
7 SEAL, Oil 26-898101285 26-803514
8 O-RING 25-825057003
9 SEAL, Oil 26-898101298
10 HEAD, Crankcase 898103T55
11 BOLT, (M6 x 20) 10-167051
12 GASKET, Oil Pan 27-898101297
13 CAP ASSEMBLY, Oil Filler 36-8M0135589
14 O-RING 25-803513007
15 BOLT, (M6 x 20) 10-167051
16 HOSE, (90 mm) Rubber 32-898101281
17 CLIP, Stainless Steel 54-95395
18 BRACKET, Starter 898101299
19 DAMPER, Rubber 898101300
20 COLLAR 23-952868
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 898103T72

Oil Pan, Serial # 0R318096 and Up

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Oil Pan, Serial # 0R318096 and Up:

Mercury 2.5 HP (4-STROKE) Carb Oil Pan, Serial # 0R318096 and Up Diagram
Position No. Part Name OEM Number Supersedes
1 PAN, Oil 898103T54
2 DIPSTICK 898101294
3 PIN, Dowel 17-16119
4 BOLT 10-803509021 10-803509 6
5 WASHER 12-8035161
6 BOLT 10-850879001 10-810755010
7 SEAL, Oil 26-898101285 26-803514
8 O-RING 25-825057003
9 SEAL, Oil 26-898101298
10 HEAD, Crankcase 898103T55
11 BOLT, (M6 x 20) 10-167051
12 GASKET, Oil Pan 27-898101297
13 CAP ASSEMBLY, Oil Filler 36-8M0135589
14 O-RING 25-803513007
15 BOLT, (M6 x 20) 10-167051
16 HOSE, (90 mm) Rubber 32-898101281
17 CLIP, Stainless Steel 54-95395
18 BRACKET 898103219
19 COLLAR 23-952868
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 8M0147025
1 PAN, Oil 898103T54
2 DIPSTICK 898101294
3 PIN, Dowel 17-16119
4 BOLT 10-803509021 10-803509 6
5 WASHER 12-8035161
6 BOLT 10-850879001 10-810755010
7 SEAL, Oil 26-898101285 26-803514
8 O-RING 25-825057003
9 SEAL, Oil 26-898101298
10 HEAD, Crankcase 898103T55
11 BOLT, (M6 x 20) 10-167051
12 GASKET, Oil Pan 27-898101297
13 CAP ASSEMBLY, Oil Filler 36-8M0135589
14 O-RING 25-803513007
15 BOLT, (M6 x 20) 10-167051
16 HOSE, (90 mm) Rubber 32-898101281
17 CLIP, Stainless Steel 54-95395
18 BRACKET 898103219
19 COLLAR 23-952868
- GASKET SET, Powerhead 27-898103A67
- SHORT BLOCK 8M0147025

Powerhead Gasket Set Components

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Powerhead Gasket Set Components:

Mercury 2.5 HP (4-STROKE) Carb Powerhead Gasket Set Components Diagram
Position No. Part Name OEM Number Supersedes
- GASKET SET, Powerhead 27-898103A67
- GASKET, Cylinder Head Cover 27-898101323
- GASKET, Thermostat Cap 27-898101279
- GASKET, Breather Chamber Cover 27-898101280
- SEAL, Oil 26-898101285 26-803514
- O-RING, Rubber 25-8035131
- GASKET, Carburetor 27-803508013 27-803508 5, 27-898101290
- GASKET, Intake Manifold 27-898101291
- GASKET, Oil Pan 27-898101297
- O-RING 25-803513007
- SEAL, Oil 26-898101298
- O-RING 25-825057003
- GASKET, Driveshaft Housing 27-898101328
- GASKET SET, Powerhead 27-898103A67
- GASKET, Cylinder Head Cover 27-898101323
- GASKET, Thermostat Cap 27-898101279
- GASKET, Breather Chamber Cover 27-898101280
- SEAL, Oil 26-898101285 26-803514
- O-RING, Rubber 25-8035131
- GASKET, Carburetor 27-803508013 27-803508 5, 27-898101290
- GASKET, Intake Manifold 27-898101291
- GASKET, Oil Pan 27-898101297
- O-RING 25-803513007
- SEAL, Oil 26-898101298
- O-RING 25-825057003
- GASKET, Driveshaft Housing 27-898101328

Recoil Starter

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Recoil Starter:

Mercury 2.5 HP (4-STROKE) Carb Recoil Starter Diagram
Position No. Part Name OEM Number Supersedes
1 STARTER ASSEMBLY, Recoil 898103T61
2 SPRING 24-898101316
3 REEL 898101317
4 RATCHET 898101318
5 SPRING, Return 24-898101319
6 PLATE, Friction 898101320
7 SCREW 10-898101321
8 SPRING, Friction 24-898101322
9 ROPE 50-8M0110703 50-850057K01
10 HANDLE, Starter 898101324
11 ANCHOR, Rope 898101325
12 PLATE, Rope Anchor 898101366
13 SEAL, Starter 8M0138706
14 SCREW 10-898101327
15 WASHER 12-953921
16 CLAMP 54-803563005 54-803563 1
- DECAL, Interferance 37-898103193
1 STARTER ASSEMBLY, Recoil 898103T61
2 SPRING 24-898101316
3 REEL 898101317
4 RATCHET 898101318
5 SPRING, Return 24-898101319
6 PLATE, Friction 898101320
7 SCREW 10-898101321
8 SPRING, Friction 24-898101322
9 ROPE 50-8M0110703 50-850057K01
10 HANDLE, Starter 898101324
11 ANCHOR, Rope 898101325
12 PLATE, Rope Anchor 898101366
13 SEAL, Starter 8M0138706
14 SCREW 10-898101327
15 WASHER 12-953921
16 CLAMP 54-803563005 54-803563 1
- DECAL, Interferance 37-898103193

Service/Support Material

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Service/Support Material:

Mercury 2.5 HP (4-STROKE) Carb Service/Support Material Diagram
Position No. Part Name OEM Number Supersedes
- PARTS MANUAL, 2/2.5/3.5 4-Stroke 90-898101374
- SERVICE MANUAL, 2/2.5/3.5 HP 4-Stroke, English 90-899925001
- LITERATURE ASSEMBLY 879147A25
- SHEAR PIN KIT, Brass 17-815111Q02 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01
- SAFETY ROPE 50-16230
- FLUSHING KIT 16841Q02
- LANYARD 823054
- COTTER PIN 18-95295
- OPERATION MANUAL 90-10251060
- OPERATION MANUAL 90-10251091
- OPERATION MANUAL 90-8M0165089
- SERVICE MANUAL, FourStroke 2.5/3.5 90-8M0065421
- DECAL, EPA Label Information 37-898103A99
- DECAL, EPA Label Information 37-804652A08
- NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) NSS
- PARTS MANUAL, 2/2.5/3.5 4-Stroke 90-898101374
- SERVICE MANUAL, 2/2.5/3.5 HP 4-Stroke, English 90-899925001
- LITERATURE ASSEMBLY 879147A25
- SHEAR PIN KIT, Brass 17-815111Q02 17-815111002, 17-815111, 17-95372, 17-815111 1, 17-815111Q, 17-815111Q01
- SAFETY ROPE 50-16230
- FLUSHING KIT 16841Q02
- LANYARD 823054
- COTTER PIN 18-95295
- OPERATION MANUAL 90-10251060
- OPERATION MANUAL 90-10251091
- OPERATION MANUAL 90-8M0165089
- SERVICE MANUAL, FourStroke 2.5/3.5 90-8M0065421
- DECAL, EPA Label Information 37-898103A99
- DECAL, EPA Label Information 37-804652A08
- NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) NSS

Shift Linkage

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Shift Linkage:

Mercury 2.5 HP (4-STROKE) Carb Shift Linkage Diagram
Position No. Part Name OEM Number Supersedes
1 LEVER, Shift 898101343
2 SPRING 24-813028 24-16183
3 STOPPER 30-812937 30-16182
4 WASHER 12-895168
5 O-RING 25-168231
6 LEVER, Shift Rod 898101345
7 SCREW 10-898101354 10-95396 2
8 SHIFT ROD 898101344
9 WASHER, Stainless Steel 12-16826
10 COTTER PIN 18-8150261
11 JOINT 16190
12 SCREW, (M6 x 16) 10-8248324
13 O-RING, Component of Complete Gear Housing 25-161771
14 BUSHING 23-161761
15 O-RING, Component of Complete Gear Housing 25-161781
16 CAM ROD, Component of Complete Gear Housing 161731
16 CAM ROD, Component of Long Extension Kit 161741
17 CLUTCH CAM, Component of Complete Gear Housing 161721
18 PIN, Component of Complete Gear Housing - Component of Long Extension Kit 17-161791
- GASKET SET, Lower Unit 27-8M0082881 27-95220A 4
1 LEVER, Shift 898101343
2 SPRING 24-813028 24-16183
3 STOPPER 30-812937 30-16182
4 WASHER 12-895168
5 O-RING 25-168231
6 LEVER, Shift Rod 898101345
7 SCREW 10-898101354 10-95396 2
8 SHIFT ROD 898101344
9 WASHER, Stainless Steel 12-16826
10 COTTER PIN 18-8150261
11 JOINT 16190
12 SCREW, (M6 x 16) 10-8248324
13 O-RING, Component of Complete Gear Housing 25-161771
14 BUSHING 23-161761
15 O-RING, Component of Complete Gear Housing 25-161781
16 CAM ROD, Component of Complete Gear Housing 161731
16 CAM ROD, Component of Long Extension Kit 161741
17 CLUTCH CAM, Component of Complete Gear Housing 161721
18 PIN, Component of Complete Gear Housing - Component of Long Extension Kit 17-161791
- GASKET SET, Lower Unit 27-8M0082881 27-95220A 4

Tiller Handle

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Tiller Handle:

Mercury 2.5 HP (4-STROKE) Carb Tiller Handle Diagram
Position No. Part Name OEM Number Supersedes
- TILLER HANDLE KIT 8M0123135
1 TILLER HANDLE 803996T07 889246T70, 898103T60
2 GRIP 853775003
3 SHAFT, Rubber 803569
4 BUSHING 23-898101309
5 SCREW 10-898101310
6 BRACKET 16338
7 SCREW 10-879194329 10-895143002
8 FRICTION PIECE 898101311
9 NUT 8M0051383 11-892776
10 SPRING, Stainless Steel 24-8M0051384 24-892777
11 BOLT 10-8M0204707
12 SHAFT, Throttle 898101313
13 DECAL, Throttle 37-824200005
14 BUSHING 23-16083002
15 COVER 898101308
16 BOLT, (M6 x 16) 10-16832
17 CABLE, Throttle 898101312
18 SLEEVE 23-8797051
19 DRUM, Throttle 803571
20 OPENER, Throttle 803572
21 COLLAR 23-803573
22 BOLT 10-16201
23 WASHER 12-953921
24 ROD, Throttle 898101315
25 BUSHING 23-16083004
- TILLER HANDLE KIT 8M0123135
1 TILLER HANDLE 803996T07 889246T70, 898103T60
2 GRIP 853775003
3 SHAFT, Rubber 803569
4 BUSHING 23-898101309
5 SCREW 10-898101310
6 BRACKET 16338
7 SCREW 10-879194329 10-895143002
8 FRICTION PIECE 898101311
9 NUT 8M0051383 11-892776
10 SPRING, Stainless Steel 24-8M0051384 24-892777
11 BOLT 10-8M0204707
12 SHAFT, Throttle 898101313
13 DECAL, Throttle 37-824200005
14 BUSHING 23-16083002
15 COVER 898101308
16 BOLT, (M6 x 16) 10-16832
17 CABLE, Throttle 898101312
18 SLEEVE 23-8797051
19 DRUM, Throttle 803571
20 OPENER, Throttle 803572
21 COLLAR 23-803573
22 BOLT 10-16201
23 WASHER 12-953921
24 ROD, Throttle 898101315
25 BUSHING 23-16083004

Tools

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Below is the parts list for Mercury 2.5 HP (4-STROKE) Carb Tools:

Mercury 2.5 HP (4-STROKE) Carb Tools Diagram
Position No. Part Name OEM Number Supersedes
- PULLER KIT, Bearing 91-31229A7
- DRIVER HEAD TOOL 91-37312T
- DRIVER ROD TOOL, Needle Bearings 91-37323
- INSTALLER TOOL, Bearing 91-38628T
- NOT SOLD SEPARATE, Collet Jaws (SNAP ON #CG40-9) NSS
- NOT SOLD SEPARATE, Collet Jaws (SNAP ON #CG41-13) NSS
- NOT SOLD SEPARATE, Expanding Rod (SNAP ON #CG40-4) NSS
- NOT SOLD SEPARATE, Expanding Rod (SNAP ON #CG41-11) NSS
- HOLDER TOOL, Flywheel 91-8M0161873
- FLYWHEEL PULLER 91-83164M
- TOOL, Flywheel Puller 91-804761001
- WASHER 12-37429
- EXPANDER TOOL, Piston Ring 91-24697
- GAUGE TOOL 91-29287
- PULLER ASSEMBLY, Slide Hammer 91-34569A1
- TESTER, Eight Chamber 91-850439T1
- GAP TOOL, Single Chamber 91-63998A1
- TORQUE WRENCH, (0-150 lb-in) 91-66274
- PULLER PLATE 91-37241
- PULLER KIT, Bearing 91-31229A7
- DRIVER HEAD TOOL 91-37312T
- DRIVER ROD TOOL, Needle Bearings 91-37323
- INSTALLER TOOL, Bearing 91-38628T
- NOT SOLD SEPARATE, Collet Jaws (SNAP ON #CG40-9) NSS
- NOT SOLD SEPARATE, Collet Jaws (SNAP ON #CG41-13) NSS
- NOT SOLD SEPARATE, Expanding Rod (SNAP ON #CG40-4) NSS
- NOT SOLD SEPARATE, Expanding Rod (SNAP ON #CG41-11) NSS
- HOLDER TOOL, Flywheel 91-8M0161873
- FLYWHEEL PULLER 91-83164M
- TOOL, Flywheel Puller 91-804761001
- WASHER 12-37429
- EXPANDER TOOL, Piston Ring 91-24697
- GAUGE TOOL 91-29287
- PULLER ASSEMBLY, Slide Hammer 91-34569A1
- TESTER, Eight Chamber 91-850439T1
- GAP TOOL, Single Chamber 91-63998A1
- TORQUE WRENCH, (0-150 lb-in) 91-66274
- PULLER PLATE 91-37241

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For Mercury Owners:

To assist you in maintaining and repairing your marine engines, we hope the following resources may be of use:

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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